TWI523719B - Method for manufacturing the attached container, the joining method, the method of manufacturing the hollow container, and the method of manufacturing the hollow container - Google Patents
Method for manufacturing the attached container, the joining method, the method of manufacturing the hollow container, and the method of manufacturing the hollow container Download PDFInfo
- Publication number
- TWI523719B TWI523719B TW101137060A TW101137060A TWI523719B TW I523719 B TWI523719 B TW I523719B TW 101137060 A TW101137060 A TW 101137060A TW 101137060 A TW101137060 A TW 101137060A TW I523719 B TWI523719 B TW I523719B
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- Taiwan
- Prior art keywords
- metal member
- friction
- manufacturing
- lid
- container
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 40
- 238000005304 joining Methods 0.000 title claims description 34
- 238000000034 method Methods 0.000 title claims description 26
- 229910052751 metal Inorganic materials 0.000 claims description 107
- 239000002184 metal Substances 0.000 claims description 107
- 238000003466 welding Methods 0.000 claims description 70
- 230000002093 peripheral effect Effects 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 27
- 238000002788 crimping Methods 0.000 claims description 19
- 229910000838 Al alloy Inorganic materials 0.000 claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 230000004927 fusion Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 2
- 238000007526 fusion splicing Methods 0.000 claims 1
- 230000006835 compression Effects 0.000 description 90
- 238000007906 compression Methods 0.000 description 90
- 238000012360 testing method Methods 0.000 description 42
- 239000000843 powder Substances 0.000 description 23
- 238000005299 abrasion Methods 0.000 description 19
- 238000012986 modification Methods 0.000 description 14
- 230000004048 modification Effects 0.000 description 14
- 238000005520 cutting process Methods 0.000 description 9
- 230000007547 defect Effects 0.000 description 9
- 230000008901 benefit Effects 0.000 description 7
- 239000011148 porous material Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000010949 copper Substances 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 229910052748 manganese Inorganic materials 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 239000007790 solid phase Substances 0.000 description 3
- 238000009864 tensile test Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010891 electric arc Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000000338 in vitro Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 238000005493 welding type Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/1205—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using translation movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/129—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding specially adapted for particular articles or workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/22—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded
- B23K20/233—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer
- B23K20/2336—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating taking account of the properties of the materials to be welded without ferrous layer both layers being aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
- H01L21/4814—Conductive parts
- H01L21/4871—Bases, plates or heatsinks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/08—Non-ferrous metals or alloys
- B23K2103/10—Aluminium or alloys thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
- B29C65/0609—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding characterised by the movement of the parts to be joined
- B29C65/0618—Linear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
- B29C65/8253—Testing the joint by the use of waves or particle radiation, e.g. visual examination, scanning electron microscopy, or X-rays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/322—Providing cavities in the joined article to collect the burr
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
- B29C66/5346—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
- B29C66/53461—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
- B29C66/542—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
- B29C66/7422—Aluminium or alloys of aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/46—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids
- H01L23/473—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids by flowing liquids
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Microelectronics & Electronic Packaging (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Materials Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Laser Beam Processing (AREA)
Description
本發明係有關於附蓋容器的製造方法及接合方法。 The present invention relates to a method of manufacturing a capped container and a method of joining the same.
例如，專利文獻1、2揭露了利用摩擦壓接(friction compression jointing)來接合兩個呈圓柱狀的金屬構件的方法。此接合方法將一對的圓柱狀的金屬構件的端面往互相接近的方向按壓並同時繞著中心軸高速旋轉，在接合面上產生摩擦熱後將兩構件接合。習知的接合方法中，兩 個金屬構件的端面呈圓形，因此使金屬構件繞著中心軸旋轉的話就能無偏差地產生摩擦熱。 For example, Patent Documents 1 and 2 disclose a method of joining two cylindrical metal members by friction compression jointing. This joining method presses the end faces of the pair of cylindrical metal members in the direction in which they approach each other and simultaneously rotates at a high speed around the center axis, and generates frictional heat on the joint faces to join the two members. Of the conventional joining methods, two The end faces of the metal members are circular, so that the frictional heat can be generated without deviation when the metal member is rotated about the central axis.
一方面，摩擦壓接(friction compression jointing)具有工件扭曲小、加工速度快的優點。然而摩擦壓接(friction compression jointing)雖是固相接合但伴隨著動態的加工過程，會發生接合部的水密性及氣密性容易變得不安定、接合部產生毛邊的問題。例如，專利文獻2當中，提出了一種經過改良的摩擦壓接(friction compression jointing)機用外毛邊切削裝置，能夠自動地決定切削刃相對於外毛邊的位置。 On the one hand, friction compression jointing has the advantages of small distortion of the workpiece and fast processing speed. However, friction compression jointing is a solid phase joining but is accompanied by a dynamic machining process, and the watertightness and airtightness of the joint portion are likely to be unstable, and the joint portion is burred. For example, in Patent Document 2, an improved external burr cutting device for a friction compression jointing machine is proposed, which can automatically determine the position of the cutting edge with respect to the outer burr.
專利文獻1：特開2009-107006號公報 Patent Document 1: JP-A-2009-107006
專利文獻2：特開平07-51902號公報 Patent Document 2: Japanese Patent Publication No. 07-51902
專利文獻3：特開2005-251595號公報 Patent Document 3: JP-A-2005-251595
專利文獻4：特開平08-215863號公報 Patent Document 4: Japanese Patent Publication No. 08-215863
在此，第32圖係用來說明本發明欲解決的問題的圖式，(a)是接合前的分解立體圖；(b)是接合後的概略平面圖。在此，舉例說明透過摩擦壓接(friction compression jointing)接合平面觀之為長方形的本體部201及平面觀之為長方形的蓋部202來製造附蓋容器的情況。本體部201具有底部203、以及由底部203的端部立起的框狀的側壁部204。蓋部202是覆蓋本體部201的開口的板狀構件。 Here, Fig. 32 is a view for explaining the problem to be solved by the present invention, (a) is an exploded perspective view before joining, and (b) is a schematic plan view after joining. Here, a case where the container body with a rectangular shape and a rectangular shape of the lid portion 202 are joined by friction compression jointing will be described as an example. The body portion 201 has a bottom portion 203 and a frame-shaped side wall portion 204 rising from the end portion of the bottom portion 203. The lid portion 202 is a plate-like member that covers the opening of the body portion 201.
對平面觀之為長方形的構件進行摩擦壓接(friction compression jointing)時，不能像習知技術一樣使兩金屬 構件旋轉。因此，將側壁部204的上面與蓋部202的下面靠合後，例如第32(b)圖所示，必須考量到使本體部201與蓋部202相對地平行於側壁部204的長邊方向反覆移動來進行接合。 When friction compression jointing is performed on a member having a rectangular shape in plan view, the two metals cannot be made as in the prior art. The member rotates. Therefore, after the upper surface of the side wall portion 204 is brought into contact with the lower surface of the lid portion 202, for example, as shown in Fig. 32(b), it is necessary to consider that the main body portion 201 and the lid portion 202 are opposite to each other in the longitudinal direction of the side wall portion 204. Repeat to move to join.
當測量以這個方式接合後的附蓋容器的M點與N點的抗拉強度時，可知N點的抗拉強度相對於M點小得很多。這是因為在M點與N點摩擦壓接(friction compression jointing)時所產生的摩擦熱的差很大，而影響了接合強度。 When the tensile strength at points M and N of the lidded container joined in this manner was measured, it was found that the tensile strength at the point N was much smaller than the point M. This is because the difference in frictional heat generated at the M point and the N point friction compression jointing is large, which affects the joint strength.
再者，當測量以這個方式接合後的附蓋容器的氣密性時，可知氣密性相當低。這是因為在M點與N點摩擦壓接(friction compression jointing)時的磨耗粉移動距離的差很大，而影響了氣密性。 Further, when the airtightness of the capped container joined in this manner was measured, it was found that the airtightness was rather low. This is because the difference in the moving distance of the abrasion powder at the M point and the N point friction compression jointing is large, which affects the airtightness.
另一方面，專利文獻3中提出了高頻感應加熱線圈裝置，在除去切削加工造成的毛邊前，先對毛邊的全體以高頻感應加熱至適當的溫度，此後就能夠使毛邊的去除更容易且提高效率。 On the other hand, Patent Document 3 proposes a high-frequency induction heating coil device that heats the entire burr to a suitable temperature at a high frequency before removing the burrs caused by the cutting process, thereby making it easier to remove the burrs. And improve efficiency.
更進一步地，也有一種不需要切除摩擦壓接(friction compression jointing)時產生的毛邊的方法。例如，專利文獻4中提出了一種摩擦壓接(friction compression jointing)方法，將相對且被把持的一對母材彼此相對旋轉並接觸來發熱，等母材接觸端部熔融後再按壓兩母材來進行接合，在按壓兩母材時會施加與毛邊產生方向相對的力來按壓成形產生於母材接合部的毛邊。 Further, there is also a method that does not require cutting of burrs generated during friction compression jointing. For example, Patent Document 4 proposes a friction compression jointing method in which a pair of opposed and held pair of base materials are rotated relative to each other and contacted to generate heat, and the base material is melted and then pressed against the base material. When joining the two base materials, a force opposing the direction in which the burrs are generated is applied to press-form the burrs generated at the joint portion of the base material.
然而，要實現這些方法的裝置機構過於複雜，且增加一個步驟也會成為成本上升的主因。 However, the device organization to implement these methods is too complicated, and adding one step will also become the main cause of the increase in cost.
根據以上的問題點，本發明的課題是提供一種附蓋容器的製造方法，能夠縮小附蓋容器的各接合部位的強度不均，且能夠提高附蓋容器的水密性及氣密性。另外，本發明的課題也是提供一種接合方法，能夠除去摩擦壓接(friction compression jointing)產生的毛邊，同時可望提高接合的品質。 In view of the above problems, an object of the present invention is to provide a method for manufacturing a container with a lid, which can reduce unevenness in strength of each joint portion of the lidded container, and can improve watertightness and airtightness of the lid container. Further, another object of the present invention is to provide a joining method capable of removing burrs generated by friction compression jointing and improving the quality of joining.
為了解決這樣的問題，本發明，包括：準備步驟，準備具有底部與立設於該底部的平面觀之為矩形框狀的側壁部的本體部、以及塞住該本體部的開口的蓋部；以及摩擦壓接(friction compression jointing)步驟，將該側壁部的上面與該蓋部的下面靠合以形成靠合部，在平面觀察的情況下，沿著傾斜於該靠合部的一邊的基準線，使該本體部與該蓋部相對地直線來回移動以進行摩擦壓接(friction compression jointing)。 In order to solve such a problem, the present invention includes: a preparation step of preparing a body portion having a bottom portion and a side wall portion that is formed in a rectangular frame shape on the bottom portion, and a cover portion that plugs the opening of the body portion; And a friction compression jointing step of abutting the upper surface of the side wall portion with the lower surface of the lid portion to form a contact portion, and in the case of a plan view, a reference along a side inclined to the abutting portion The wire moves the body portion linearly back and forth opposite the cover portion for friction compression jointing.
根據此製造方法，藉由在摩擦壓接(friction compression jointing)步驟中斜向地直線移動兩構件，能夠縮小各接合部位的摩擦熱的差，更能夠縮小附蓋容器的各接合部的強度不均。又藉由在摩擦壓接(friction compression jointing)步驟中斜向地直線移動兩構件，能夠縮小各接合部位的磨耗粉移動距離的差，更能夠提昇附 蓋容器的水密性及氣密性。 According to this manufacturing method, by linearly moving the two members obliquely in the friction compression jointing step, the difference in frictional heat between the joint portions can be reduced, and the strength of each joint portion of the lidded container can be further reduced. All. Further, by linearly moving the two members obliquely in the friction compression jointing step, the difference in the moving distance of the abrasion powder at each joint portion can be reduced, and the attachment can be improved. The watertightness and airtightness of the lid container.
在該摩擦壓接(friction compression jointing)步驟中，當該靠合部呈正方形的情況下，可將該基準線設定在相對該靠合部的對角線±30°的範圍內。 In the friction compression jointing step, when the abutting portion has a square shape, the reference line can be set within a range of ±30° with respect to the diagonal of the abutting portion.
在該摩擦壓接(friction compression jointing)步驟中，當該靠合部呈長方形的情況下，可將該基準線設定在相對該靠合部的對角線±20°的範圍內。 In the friction compression jointing step, when the abutting portion has a rectangular shape, the reference line can be set within a range of ±20° with respect to the diagonal of the abutting portion.
在該摩擦壓接(friction compression jointing)步驟中，可將該基準線設定為與該靠合部的對角線平行。 In the friction compression jointing step, the reference line may be set to be parallel to the diagonal of the abutment portion.
根據此製造方法，摩擦壓接(friction compression jointing)本體部與蓋部時，能夠縮小各接合部位產生的摩擦熱的不均，也能夠更縮小附蓋容器的各接合部位的強度不均。 According to this manufacturing method, when the body portion and the lid portion are friction-compressed, the unevenness of the frictional heat generated in each joint portion can be reduced, and the strength unevenness of each joint portion of the lid-attached container can be further reduced.
在該摩擦壓接(friction compression jointing)步驟中，該靠合部的一邊與該基準線的夾角可設定為35°~55°的範圍內，設定在40°~50°的範圍內更好，設定為45°最好。 In the friction compression jointing step, the angle between one side of the abutting portion and the reference line can be set in the range of 35° to 55°, and it is better to set it in the range of 40° to 50°. It is best to set it to 45°.
根據此製造方法，摩擦壓接(friction compression jointing)本體部與蓋部時，能夠縮小各接合部位的磨耗粉移動距離的不均，也能夠提昇附蓋容器的水密性及氣密性。 According to this manufacturing method, when the body portion and the lid portion are friction-compressed, the unevenness of the moving distance of the abrasion powder at each joint portion can be reduced, and the watertightness and airtightness of the lidded container can be improved.
該側壁部的上面可形成有：本體凹溝部，平面觀之為矩形框狀；本體內周面，形成於該本體凹溝部的內側；以及本體外周面，形成於該本體凹溝部的外側且比該本體內周面更低的位置，其中在該摩擦壓接(friction compression jointing)步驟中，使該本體內周面與該蓋部的下面靠合。 The upper surface of the side wall portion may be formed with a main body groove portion having a rectangular frame shape in plan view, a body inner circumferential surface formed on an inner side of the main body groove portion, and a body outer circumferential surface formed on an outer side of the body groove portion and The lower surface of the body is in a lower position where the friction is crimped (friction) In the compression jointing step, the inner circumferential surface of the body is brought into close contact with the lower surface of the lid portion.
而該蓋部的下面可形成有：蓋凹溝部，平面觀之為矩形框狀；蓋內周面，形成於該蓋凹溝部的內側；以及蓋外周面，形成於該蓋凹溝部的外側且比該蓋內周面更高的位置，其中在該摩擦壓接(friction compression jointing)步驟中，使該側壁部的上面與該蓋內周面靠合。 A cover recessed portion may be formed in a lower surface of the cover portion, and has a rectangular frame shape in plan view; an inner peripheral surface of the cover is formed on an inner side of the cover recessed portion; and an outer peripheral surface of the cover is formed on an outer side of the cover recessed portion. A position higher than the inner circumferential surface of the cover, wherein in the friction compression jointing step, the upper surface of the side wall portion is brought into contact with the inner circumferential surface of the cover.
根據此製造方法，因摩擦壓接(friction compression jointing)而形成的毛邊會收納於各凹溝部內，因此能夠省略切削毛邊的步驟。 According to this manufacturing method, the burrs formed by the friction compression jointing are accommodated in the respective groove portions, so that the step of cutting the burrs can be omitted.
本發明，包括：摩擦壓接(friction compression jointing)步驟，摩擦壓接(friction compression jointing)第1金屬構件與第2金屬構件；以及熔接步驟，將產生於該第1金屬構件與該第2金屬構件中至少一者的外側面的毛邊做為熔接材，熔接兩個該外側面。 The present invention includes a friction compression jointing step, friction compression jointing of the first metal member and the second metal member, and a welding step of the first metal member and the second metal The burrs on the outer side of at least one of the members are used as fusion materials to weld the two outer sides.
該第1金屬構件與該第2金屬構件中至少一者的相對面可形成有凹部。根據此構造，能夠提昇以第1金屬構件與第2金屬構件所組成的中空容器的水密性與氣密性。 A concave portion may be formed on a surface of at least one of the first metal member and the second metal member. According to this configuration, the watertightness and airtightness of the hollow container composed of the first metal member and the second metal member can be improved.
在該熔接步驟中，可進行雷射熔接。根據此構造，能夠使熔接步驟容易進行。 In this welding step, laser welding can be performed. According to this configuration, the welding step can be easily performed.
該第1金屬構件與該第2金屬構件由鋁或鋁合金所構成。根據此構造，能夠製造輕且耐蝕性優良的中空容器。 The first metal member and the second metal member are made of aluminum or an aluminum alloy. According to this configuration, it is possible to manufacture a hollow container which is light in weight and excellent in corrosion resistance.
摩擦壓接(friction compression jointing)為固相接合，但伴隨著動態的加工步驟使得接合部容易會有水密性 及氣密性不穩定、接合部產生毛邊等缺點，但也有接合品質不容易受到被接合材內部的氣孔、靠合面的間隙、氧化皮膜、污染等的影響的優點。 Friction compression jointing is solid phase bonding, but the joint is prone to water tightness with dynamic processing steps. There are disadvantages such as unstable airtightness and burrs in the joint portion. However, the joint quality is not easily affected by the pores in the joint material, the gap between the mating surfaces, the oxide film, the contamination, and the like.
另一方面，伴隨著以電弧或雷射等熱源來熔融熔接材與被接合材表面，熔接有著接合品質容易受到受到被接合材內部的氣孔、靠合面的間隙、氧化皮膜、污染等的影響的缺點，但確有水密性及氣密性良好且接合面較平滑的優點。 On the other hand, when the surface of the material to be joined is melted by a heat source such as an electric arc or a laser, the bonding quality is easily affected by the pores in the material to be joined, the gap between the mating surfaces, the oxide film, and the like. Disadvantages, but it does have the advantages of good water tightness and air tightness and a smooth joint surface.
因此，本發明的發明人以最大限度利用了摩擦壓接(friction compression jointing)與熔接彼此的優點，考量可彌補摩擦壓接(friction compression jointing)與熔接彼此的技術問題的加工方式，而成功使用此加工方式顯著地提高接合品質(氣密性)。 Therefore, the inventors of the present invention have utilized the advantages of friction compression jointing and welding to each other to the greatest extent, and have succeeded in considering the processing methods that can compensate for the technical problems of friction compression jointing and welding. This processing method significantly improves the bonding quality (air tightness).
根據本發明的附蓋容器的製造方法，能夠縮小附蓋容器的各接合部位的強度不均，且能夠提高附蓋容器的水密性及氣密性。另外，根據本發明的接合方法，能夠除去摩擦壓接(friction compression jointing)產生的毛邊，同時可望能提高接合的品質 According to the method for producing a container with a lid according to the present invention, it is possible to reduce unevenness in strength of each joint portion of the lid-attached container, and it is possible to improve watertightness and airtightness of the lid container. Further, according to the joining method of the present invention, it is possible to remove the burrs generated by friction compression jointing, and it is expected to improve the quality of the joining.
以下參照圖式詳細說明本發明實施型態的附蓋容器的製造方法。本發明實施型態的附蓋容器例如搭載於個人電腦等電子機器的冷卻系統的組成構件，如冷卻CPU(電子組 件)用等的組件。藉由將冷卻水流入附蓋容器的內部能夠降低CPU的熱。 Hereinafter, a method of manufacturing a capped container according to an embodiment of the present invention will be described in detail with reference to the drawings. A container with a cover according to an embodiment of the present invention is mounted on a component of a cooling system of an electronic device such as a personal computer, such as a cooling CPU (electronic group) Pieces) use the same components. The heat of the CPU can be reduced by flowing cooling water into the interior of the capped container.
附蓋容器1如第1圖所示，具有本體部2與蓋部3。本體部2與蓋部3任一者都是以鋁合金形成。本體部2與蓋部3只要是可摩擦壓接(friction compression jointing)的材料即可，也可以是其他的金屬材料或樹脂。首先，說明製造前的本體部2與蓋部3的構造。本體部2與蓋部3係使用例如球面銑刀或端面銑刀等進行切削加工後成形。 The lidded container 1 has a body portion 2 and a lid portion 3 as shown in Fig. 1 . Both the main body portion 2 and the lid portion 3 are formed of an aluminum alloy. The body portion 2 and the lid portion 3 may be any material that can be friction compression jointing, and may be other metal materials or resins. First, the structure of the main body portion 2 and the lid portion 3 before manufacture will be described. The main body portion 2 and the lid portion 3 are formed by cutting, for example, using a spherical milling cutter or an end mill.
本體部2如第1圖所示，平面觀之呈長方形。本體部2具有箱狀構件4、形成於箱狀構件4的開口5、形成於箱狀構件4的內部的複數鰭片6。箱狀構件4由底部11、立設於底部11的框狀的側壁部12所構成。本體部2的長寬比為3：1。 As shown in Fig. 1, the main body portion 2 has a rectangular shape in plan view. The main body portion 2 has a box-shaped member 4, an opening 5 formed in the box-shaped member 4, and a plurality of fins 6 formed inside the box-shaped member 4. The box-shaped member 4 is composed of a bottom portion 11 and a frame-shaped side wall portion 12 that is erected on the bottom portion 11. The body portion 2 has an aspect ratio of 3:1.
側壁部12由4個側壁構成，各側壁形成同等的剖面形狀。側壁部12如第2圖所示，具有內面13、外面14與上面15。內面13及外面14垂直於底部11。上面15具有形成於開口5的周圍的本體內周面16、形成於本體內周面16的外側的本體凹溝部17、形成於本體凹溝部17的外側的本體外周面18。 The side wall portion 12 is composed of four side walls, and each side wall has an equivalent cross-sectional shape. As shown in Fig. 2, the side wall portion 12 has an inner surface 13, an outer surface 14, and an upper surface 15. The inner face 13 and the outer face 14 are perpendicular to the bottom face 11. The upper surface 15 has a body inner circumferential surface 16 formed around the opening 5, a main body groove portion 17 formed on the outer side of the body inner circumferential surface 16, and a main body outer circumferential surface 18 formed on the outer side of the main body groove portion 17.
本體內周面16在開口5的周圍形成平面觀之為長方形的框狀。本體內周面16為水平面，以一定的寬度形成。 The body inner peripheral surface 16 is formed in a frame shape having a rectangular shape in plan view around the opening 5. The inner peripheral surface 16 of the body is a horizontal plane and is formed with a certain width.
本體凹溝部17為沿著本體內周面16的周圍形成平面觀之為長方形的框狀凹溝。本體凹溝部17由剖面觀之為半 圓狀，並於上方開口。 The main body groove portion 17 is a frame-shaped groove that is formed into a rectangular shape in plan view along the circumference of the body inner circumferential surface 16. The body groove portion 17 is half-sectioned Round and open at the top.
本體外周面18沿著本體凹溝部17的周圍形成平面觀之為長方形的框狀。本體內周面18為水平面，以一定的寬度形成。本體外周面18形成於比本體內周面16低的位置。 The outer peripheral surface 18 is formed in a rectangular frame shape along the circumference of the main groove portion 17. The inner peripheral surface 18 of the body is a horizontal plane and is formed with a certain width. The outer peripheral surface 18 is formed at a position lower than the inner peripheral surface 16 of the body.
鰭片6呈板狀，垂直地立設於底部11的上面。鰭片6在本實施型態中設置了6片，並且間隔一定間隔平行排列。鰭片6的數目並沒有限定。 The fins 6 have a plate shape and are vertically erected on the upper surface of the bottom portion 11. The fins 6 are provided in the present embodiment with six sheets arranged in parallel at regular intervals. The number of fins 6 is not limited.
蓋部3如第3及4圖所示，平面觀之呈長方形，與本體部2有相同的大小。蓋部3呈板狀，具有上面21、4個側面22、下面23。下面23具有形成於中央的蓋中央面24、形成於蓋中央面34周圍的蓋內側凹溝部25、形成於蓋內側凹溝部25周圍的蓋內周面26、形成於蓋內周面26周圍的蓋外側凹溝部27、形成於蓋外側凹溝部27周圍的蓋外周面28。 As shown in FIGS. 3 and 4, the lid portion 3 has a rectangular shape in plan view and has the same size as the main body portion 2. The lid portion 3 has a plate shape and has an upper surface 21, four side surfaces 22, and a lower surface 23. The lower surface 23 has a lid center surface 24 formed at the center, a lid inner groove portion 25 formed around the lid center surface 34, a lid inner circumferential surface 26 formed around the lid inner groove portion 25, and a lid inner peripheral surface 26 formed around the lid inner peripheral surface 26. The cover outer groove portion 27 and the cover outer peripheral surface 28 formed around the cover outer groove portion 27 are provided.
蓋中央面24平面觀之呈矩形，形成於蓋部3的中央。蓋中央面24為水平面。蓋內側凹溝部25為沿著蓋中央面24周圍形成框狀的溝。蓋內側凹溝部25剖面觀之為半圓形，並於下方開口。 The cover central surface 24 has a rectangular shape in plan view and is formed in the center of the cover portion 3. The cover central surface 24 is a horizontal plane. The cover inner groove portion 25 is a groove formed in a frame shape along the periphery of the cover center surface 24. The inner groove portion 25 of the cover has a semicircular cross section and is open at the lower side.
蓋內周面26沿著蓋內側凹溝部25周圍形成平面觀之為長方形的框狀。蓋內周面26為水平面。蓋內周面26的形狀與寬度與本體內周面16相同。也就是說，蓋內周面26與本體內周面16的面接觸不會太過與不足。蓋內周面26形成於比蓋中央面24低的位置。 The inner peripheral surface 26 of the lid is formed in a rectangular frame shape along the periphery of the inner groove portion 25 of the lid. The inner peripheral surface 26 of the cover is a horizontal plane. The shape and width of the inner circumferential surface 26 of the lid are the same as those of the inner circumferential surface 16 of the body. That is to say, the surface contact between the inner circumferential surface 26 of the lid and the inner circumferential surface 16 of the inner surface is not excessively insufficient. The lid inner peripheral surface 26 is formed at a position lower than the lid center surface 24.
蓋外側凹溝部27為沿著蓋內周面26周圍形成平面觀 之為長方形的框狀溝。蓋外側凹溝部27剖面觀之為半圓形，並於下方開口。 The cover outer groove portion 27 forms a plan view around the inner peripheral surface 26 of the cover. It is a rectangular frame groove. The cover outer groove portion 27 has a semicircular cross section and is open at the lower side.
蓋外周面28為沿著蓋外側凹溝部27周圍形成平面觀之為長方形的框狀。蓋外周面28為水平面。蓋外周面28的形狀與寬度與本體外周面18相同。蓋外周面28形成於與蓋中央面24相同高度的位置。 The lid outer peripheral surface 28 has a frame shape which is formed in a rectangular shape in plan view along the periphery of the lid outer groove portion 27. The outer peripheral surface 28 of the cover is a horizontal plane. The shape and width of the outer peripheral surface 28 of the lid are the same as those of the outer peripheral surface 18 of the present invention. The lid outer peripheral surface 28 is formed at the same height as the lid center surface 24.
接著，說明具體的接合方法。本實施型態的附蓋容器的製造方法會進行準備步驟與摩擦壓接(friction compression jointing)步驟。 Next, a specific bonding method will be described. The manufacturing method of the capped container of this embodiment performs a preparation step and a friction compression jointing step.
準備步驟中，會加工金屬構件來準備上述的本體部2與蓋部3。 In the preparation step, the metal member is processed to prepare the body portion 2 and the lid portion 3 described above.
摩擦壓接(friction compression jointing)步驟中，如第5圖所示，將本體部2與蓋部3分別以冶具固定於摩擦壓接(friction compression jointing)裝置(圖式省略)後，使側壁部12的本體內周面16與蓋部3的蓋內周面26面接觸。本體內周面16與蓋內周面26靠合的部位稱為「靠合部J」。靠合部J由平面觀之為長方形的框狀，並且與本體部2及蓋部3的外型相似。 In the friction compression jointing step, as shown in FIG. 5, the main body portion 2 and the lid portion 3 are respectively fixed to a friction compression jointing device (illustration omitted) by a metallurgical tool, and the side wall portion is formed. The body inner circumferential surface 16 of the cover 12 is in surface contact with the lid inner circumferential surface 26 of the lid portion 3. The portion where the inner circumferential surface 16 and the inner circumferential surface 26 of the lid abut each other is referred to as a "joining portion J". The hinge portion J has a rectangular frame shape and is similar to the outer shape of the body portion 2 and the lid portion 3.
在摩擦壓接(friction compression jointing)步驟中會進行摩擦步驟與壓接步驟。摩擦步驟如第6圖所示，一邊將本體部2與蓋部3往彼此靠近的方向按壓，一邊使本體部2與蓋部3沿著平面觀之相對靠合部J的一邊傾斜的基準線C3相對地直線來回移動。本實施型態中，將基準線C3設定為與靠合部J的對角線平行。 The rubbing step and the crimping step are performed in a friction compression jointing step. As shown in Fig. 6, the friction step is a reference line in which the main body portion 2 and the lid portion 3 are inclined along one side of the plane of the opposing portion J while pressing the main body portion 2 and the lid portion 3 toward each other. C3 moves back and forth in a straight line. In the present embodiment, the reference line C3 is set to be parallel to the diagonal line of the abutting portion J.
在本實施形態中，不使本體部2移動，而僅讓蓋部3直線地來回移動。摩擦步驟中的條件可適當地設定，例如設定頻率為50Hz，振幅為2.0mm，摩擦壓力為40MPa。摩擦步驟的時間設定在5~10秒左右。 In the present embodiment, the cover portion 3 is linearly moved back and forth without moving the main body portion 2. The conditions in the rubbing step can be appropriately set, for example, the set frequency is 50 Hz, the amplitude is 2.0 mm, and the friction pressure is 40 MPa. The time of the rubbing step is set to about 5 to 10 seconds.
而本實施型態中雖將基準線C3設定在與靠合部J的對角線平行的方向，但並不限定於此。在此，如第6圖所示，假設通過靠合部J前後方向中心的中心線C1的位置為0°，通過靠合部J左右方向中心的中心線C2的位置為90°，中心線C1至基準線C3的角度為摩擦角度α。摩擦步驟中的基準線C3可以設定在摩擦角度α為0°或90°以外的值。 In the present embodiment, the reference line C3 is set in a direction parallel to the diagonal of the abutting portion J, but the present invention is not limited thereto. Here, as shown in Fig. 6, it is assumed that the position of the center line C1 passing through the center in the front-rear direction of the engaging portion J is 0°, and the position of the center line C2 passing through the center in the left-right direction of the engaging portion J is 90°, and the center line C1 The angle to the reference line C3 is the friction angle α. The reference line C3 in the rubbing step can be set to a value other than the friction angle α of 0° or 90°.
也就是說，可以任意設定摩擦角度α，使本體部2與蓋部3任一者的移動方向傾斜於構成靠合部J的一邊即可。基準線C3在靠合部J平面觀之為長方形的情況下，可設定於相對於靠合部J的對角線±20°的範圍內，而設定於相對於靠合部J的對角線±10°的範圍內更好，最好的選擇則是與對角線平行。 In other words, the friction angle α can be arbitrarily set so that the moving direction of either the main body portion 2 or the lid portion 3 is inclined to the side that constitutes the abutting portion J. When the reference line C3 is rectangular in plan view, the reference line C3 can be set within a range of ±20° with respect to the diagonal of the abutting portion J, and set to a diagonal line with respect to the abutting portion J. Better in the range of ±10°, the best choice is parallel to the diagonal.
壓接步驟是在摩擦步驟結束後，不相對移動本體部2與蓋部3而往彼此靠近的方向按壓。壓接步驟中的條件可適當地設定，例如設壓力為80MPa。壓接步驟的時間設定在3~5秒左右。 The crimping step is performed in a direction in which the main body portion 2 and the lid portion 3 are not moved relative to each other after the rubbing step is completed. The conditions in the crimping step can be appropriately set, for example, a pressure of 80 MPa. The time for the crimping step is set to about 3 to 5 seconds.
第7圖係第1實施型態的附蓋容器剖面圖。如第7圖所示，上述的摩擦步驟使得靠合部J產生摩擦熱。之後，使來回移動停止，而在壓接步驟進行加壓使靠合部J的分子間引力作用，結合本體內周面16與蓋內周面26。摩擦 步驟時，本體內周面16與蓋內周面26互相摩擦而產生毛邊P1、P2。由靠合部J往內側產生的毛邊P1被收納於本體部2與蓋部3結合後形成的中空部內。另一方面，由靠合部J往外側產生的毛邊P2被收納於本體凹溝部17與蓋外側凹溝部27所包圍的空間內。 Fig. 7 is a cross-sectional view showing the container of the first embodiment. As shown in Fig. 7, the above-described rubbing step causes frictional heat to be generated by the engaging portion J. Thereafter, the back and forth movement is stopped, and the pressure is applied in the pressure bonding step to cause the intermolecular attraction force of the abutting portion J to bond the inner circumferential surface 16 and the inner circumferential surface 26 of the lid. friction In the step, the inner circumferential surface 16 and the inner circumferential surface 26 of the cover rub against each other to generate burrs P1 and P2. The burr P1 which is generated inside by the engaging portion J is housed in the hollow portion formed by the combination of the main body portion 2 and the lid portion 3. On the other hand, the burr P2 which is generated outward from the engaging portion J is housed in the space surrounded by the main groove portion 17 and the cover outer groove portion 27.
本體內周面16與蓋內周面26摩擦時，因為毛邊P1、P2產生，本體內周面16與蓋內周面26的高度會若干地減小。因此，蓋中央面24會與鰭片6的上面接觸，或是以細微的間隙靠近。而本體外周面18會與蓋外周面28接觸，或是以細微的間隙靠近。本體內周面16位於比本體外周面18上方的位置且蓋內周面26位於比蓋外周面28下方的位置是為了確保摩擦壓接(friction compression jointing)步驟中的減少的量。藉由以上的步驟形成了附蓋容器1。 When the inner peripheral surface 16 is rubbed against the inner peripheral surface 26 of the lid, the height of the inner peripheral surface 16 and the inner peripheral surface 26 of the lid is somewhat reduced because the burrs P1 and P2 are generated. Therefore, the cover center surface 24 will come into contact with the upper surface of the fin 6, or be close to the fine gap. The outer peripheral surface 18 of the present invention is in contact with the outer peripheral surface 28 of the cover or is close to a fine gap. The inner peripheral surface 16 is located above the outer peripheral surface 18 of the body and the inner peripheral surface 26 of the cover is located below the outer peripheral surface 28 of the cover in order to secure a reduced amount in the friction compression jointing step. The capped container 1 is formed by the above steps.
根據以上說明的附蓋容器的製造方法，藉由在摩擦壓接(friction compression jointing)步驟中斜向地來回移動兩構件，能夠縮小摩擦熱的不均衡，更能夠縮小附蓋容器的各接合部位的強度不均衡。而此根據將在之後再做說明。 According to the manufacturing method of the capped container described above, by moving the two members obliquely back and forth in the friction compression jointing step, the unevenness of the frictional heat can be reduced, and the joint portions of the capped container can be further reduced. The intensity is not balanced. This basis will be explained later.
而摩擦壓接(friction compression jointing)步驟中形成的毛邊P2會因為本體外周面18與蓋外周面28的閉合而被收納於本體凹溝部17與蓋外側凹溝部27所包圍的空間內，毛邊P2不會露出至外部。因此，可以省去接合後除去毛邊P2的作業。 The burr P2 formed in the friction compression jointing step is accommodated in the space surrounded by the main body groove portion 17 and the cover outer groove portion 27 by the closing of the outer peripheral surface 18 and the outer peripheral surface 28 of the cover, and the burr P2 Will not be exposed to the outside. Therefore, the work of removing the burrs P2 after joining can be omitted.
接著，說明本發明的第2實施型態。第2實施型態的附蓋容器的製造方法中，如第8圖所示，在製造正面觀之為正方形的附蓋容器1A這點與第1實施型態不同。靠合部J1呈平面觀之為正方形的框狀。因為附蓋容器1A的形狀以外的構造與第1實施型態相同，故重複的部分會標記相同的符號而省略說明。 Next, a second embodiment of the present invention will be described. In the method of manufacturing the container with a lid according to the second embodiment, as shown in Fig. 8, the first embodiment is different from the case of manufacturing the lidded container 1A having a square shape. The hinge portion J1 has a square frame shape in plan view. The structure other than the shape of the lidded container 1A is the same as that of the first embodiment, and the same reference numerals will be given to the overlapping portions, and the description thereof will be omitted.
本實施型態的附蓋容器的製造方法包括準備步驟與摩擦壓接(friction compression jointing)步驟。準備步驟用與第1實施型態相同的要領實行。 The manufacturing method of the capped container of the present embodiment includes a preparation step and a friction compression jointing step. The preparation steps are carried out in the same manner as in the first embodiment.
摩擦壓接(friction compression jointing)步驟中，如第8圖所示，一邊將本體部2與蓋部3往彼此靠近的方向按壓，一邊使本體部2與蓋部3沿著平面觀之相對靠合部J1的一邊傾斜的基準線C3相對地直線來回移動。本實施型態中，將基準線C3設定為與靠合部J1的對角線平行。本實施型態中，靠合部J1是正方形(相鄰的邊長比為1：1)，此摩擦角度為45°。 In the friction compression jointing step, as shown in Fig. 8, the body portion 2 and the lid portion 3 are pressed in a direction in which they are close to each other, and the body portion 2 and the lid portion 3 are opposed to each other along a plan view. The reference line C3 inclined on one side of the joint J1 moves back and forth in a straight line. In the present embodiment, the reference line C3 is set to be parallel to the diagonal of the abutting portion J1. In the present embodiment, the hinge portion J1 is square (the adjacent side length ratio is 1:1), and the friction angle is 45°.
如此一來，即使構成靠合部J1的邊中相鄰的邊比例相等，也能達成與第1實施型態相同的效果。 As a result, even if the ratio of the adjacent sides of the side constituting the engaging portion J1 is equal, the same effect as that of the first embodiment can be achieved.
基準線C3在靠合部J1平面觀之為正方形的情況下，可設定於相對於靠合部J1的對角線±30°的範圍內，而設定於相對於靠合部J1的對角線±20°的範圍內更好，最好的選擇則是與對角線平行。 When the reference line C3 is square in plan view, the reference line C3 can be set within a range of ±30° with respect to the diagonal of the abutting portion J1, and set to a diagonal line with respect to the abutting portion J1. Better in the range of ±20°, the best choice is parallel to the diagonal.
接著，說明本發明的變形例。本體部2與蓋部3的形狀並不限定於第1實施型態，也可以如變形例1~3所示。 Next, a modification of the present invention will be described. The shape of the main body portion 2 and the lid portion 3 is not limited to the first embodiment, and may be as shown in the modifications 1 to 3.
如第9(a)圖所示，變形例1的本體部2與第1實施型態相同，但蓋部3的下面23為平滑面這點則與第1實施型態不同。如第9(b)圖所示，摩擦壓接(friction compression jointing)步驟中產生的毛邊P1會收納於本體部2與蓋部3結合後形成的中空部內，毛邊P2會收納於本體凹溝部17內。根據變形例1，本體外周面18與下面23閉合且同時毛邊P2收納於本體凹溝部17內，因此能夠省略毛邊P2的切削作業。而因為蓋部3的下面23不需要形成凹溝部，也能夠省略作業步驟。 As shown in Fig. 9(a), the main body portion 2 of the first modification is the same as the first embodiment, but the lower surface 23 of the lid portion 3 is a smooth surface, which is different from the first embodiment. As shown in Fig. 9(b), the burr P1 generated in the friction compression jointing step is accommodated in the hollow portion formed by the combination of the main body portion 2 and the lid portion 3, and the burr P2 is accommodated in the main body groove portion 17. Inside. According to the first modification, since the outer peripheral surface 18 and the lower surface 23 are closed and the burr P2 is accommodated in the main groove portion 17, the cutting operation of the burr P2 can be omitted. Further, since the lower surface 23 of the lid portion 3 does not need to form the groove portion, the working step can be omitted.
如第10(a)圖所示，變形例2的蓋部3與第1實施型態相同，但本體部2的側壁部12的上面15為平滑面這點則與第1實施型態不同。如第10(b)圖所示，摩擦壓接(friction compression jointing)步驟中產生的毛邊P1會收納於本體部2與蓋部3結合後形成的中空部內，毛邊P2會收納於蓋外側凹溝部27內。根據變形例2，上面15與蓋外周面28閉合且同時毛邊P2收納於蓋外側凹溝部27內，因此能夠省略毛邊P2的切削作業。而因為側壁部12的上面15不需要形成凹溝部，也能夠省略作業步驟。 As shown in Fig. 10(a), the lid portion 3 of the second modification is the same as the first embodiment, but the upper surface 15 of the side wall portion 12 of the main body portion 2 is a smooth surface, which is different from the first embodiment. As shown in Fig. 10(b), the burr P1 generated in the friction compression jointing step is accommodated in the hollow portion formed by the combination of the main body portion 2 and the lid portion 3, and the burr P2 is accommodated in the groove outer portion of the cover. Within 27. According to the second modification, since the upper surface 15 and the lid outer peripheral surface 28 are closed and the burr P2 is accommodated in the lid outer groove portion 27, the cutting operation of the burr P2 can be omitted. Further, since the upper surface 15 of the side wall portion 12 does not need to form the groove portion, the working step can be omitted.
如第11(a)圖所示，變形例3的側壁部12的上面15為平滑面且蓋部3的下面23為平滑面這兩點皆與第1實施型態不同。如第11(b)圖所示，摩擦壓接(friction compression jointing)步驟中產生的毛邊P1會收納於本體部2與蓋部3結合後形成的中空部內，毛邊P2露出至側壁部12的外面14與蓋部3的側面22的外部。毛邊P2在摩擦壓接(friction compression jointing)步驟後進行切削。根據變形例3，側壁部12的上面15或蓋部3的下面23不需要形成凹溝部，能夠省略作業步驟。 As shown in Fig. 11(a), the upper surface 15 of the side wall portion 12 of the third modification is a smooth surface, and the lower surface 23 of the lid portion 3 is a smooth surface, which is different from the first embodiment. As shown in Figure 11(b), friction crimping (friction) The burrs P1 generated in the compression jointing step are housed in the hollow portion formed by the combination of the main body portion 2 and the lid portion 3, and the burrs P2 are exposed to the outer surface 14 of the side wall portion 12 and the outside of the side surface 22 of the lid portion 3. The burr P2 is cut after the friction compression jointing step. According to the third modification, the upper surface 15 of the side wall portion 12 or the lower surface 23 of the lid portion 3 does not need to be formed with a groove portion, and the operation step can be omitted.
接著，說明本發明的第3實施型態。第3實施型態的附蓋容器1B如第12圖所示，是接合略相同形狀的本體部2與蓋部3後製造而成。首先，說明本體部2與蓋部3。 Next, a third embodiment of the present invention will be described. As shown in Fig. 12, the lidded container 1B of the third embodiment is manufactured by joining the body portion 2 and the lid portion 3 having substantially the same shape. First, the main body portion 2 and the lid portion 3 will be described.
本體部2由底部11與立設於底部11的側壁部12所構成。側壁部12平面觀之呈長方形的框狀。側壁部12的長寬比沒有特別限制，但本實施型態中為3：1。側壁部12的壁厚T1在4邊的尺寸都相同。側壁部12的四個外角落形成磨成圓弧面的倒角部31。倒角部31橫跨長方向的全長形成。 The body portion 2 is composed of a bottom portion 11 and a side wall portion 12 that is erected on the bottom portion 11. The side wall portion 12 has a rectangular frame shape in plan view. The aspect ratio of the side wall portion 12 is not particularly limited, but is 3:1 in the present embodiment. The wall thickness T1 of the side wall portion 12 is the same on the four sides. The four outer corners of the side wall portion 12 form a chamfered portion 31 that is ground into a circular arc surface. The chamfered portion 31 is formed across the entire length in the longitudinal direction.
蓋部3由底部11與立設於底部11的側壁部12所構成。側壁部12平面觀之呈長方形的框狀。蓋部3的側壁部12的高度為本體部2的側壁部12的高度一半左右，除此之外，蓋部3與本體部2的形狀相同。 The lid portion 3 is composed of a bottom portion 11 and a side wall portion 12 that is erected on the bottom portion 11. The side wall portion 12 has a rectangular frame shape in plan view. The height of the side wall portion 12 of the lid portion 3 is about half the height of the side wall portion 12 of the main body portion 2, and the shape of the lid portion 3 and the main body portion 2 are the same.
如第13圖所示，摩擦壓接(friction compression jointing)步驟中，靠合本體部2的側壁部12的上面(端面)與蓋部3的側壁部12的下面(端面)，形成靠合部J2。使側壁部12、12之間的外面形成同一平面。靠合部J2的平 面形狀與側壁部12的端面形狀相同。 As shown in Fig. 13, in the friction compression jointing step, the upper surface (end surface) of the side wall portion 12 of the main body portion 2 and the lower surface (end surface) of the side wall portion 12 of the lid portion 3 are formed to form abutment portion. J2. The outer surfaces between the side wall portions 12, 12 are formed in the same plane. By the junction of the joint J2 The surface shape is the same as the end surface shape of the side wall portion 12.
在摩擦壓接(friction compression jointing)步驟中，與第1實施型態相同地，相對靠合部J2的一邊傾斜的方向上來回移動。根據第3實施型態的附蓋容器的製造方法，能夠獲得與第1實施型態大致相同的效果。而非但本體部2，連蓋部3也形成凹部能夠製造出具備更大中空部的附蓋容器。 In the friction compression jointing step, as in the first embodiment, the side of the abutting portion J2 is moved back and forth in a direction inclined. According to the method of manufacturing the container with a lid according to the third embodiment, substantially the same effects as those of the first embodiment can be obtained. Rather than the body portion 2, the lid portion 3 also forms a recess to enable a lidded container having a larger hollow portion.
接著說明本發明的第4實施型態。第4實施型態的附蓋容器1C如第14(a)、14(b)圖所示地，在平面形狀為略正方形這點與第3實施型態不同。 Next, a fourth embodiment of the present invention will be described. The lidded container 1C of the fourth embodiment differs from the third embodiment in that the planar shape is slightly square as shown in Figs. 14(a) and 14(b).
本體部2由底部11與立設於底部11的側壁部12所構成。側壁部12平面觀之呈正方形的框狀。側壁部12的壁厚T1在4邊的尺寸都相同。側壁部12的四個外角落形成磨成圓弧面的倒角部31。倒角部31橫跨長方向的全長形成。 The body portion 2 is composed of a bottom portion 11 and a side wall portion 12 that is erected on the bottom portion 11. The side wall portion 12 has a square frame shape in plan view. The wall thickness T1 of the side wall portion 12 is the same on the four sides. The four outer corners of the side wall portion 12 form a chamfered portion 31 that is ground into a circular arc surface. The chamfered portion 31 is formed across the entire length in the longitudinal direction.
蓋部3由底部11與立設於底部11的側壁部12所構成。側壁部12平面觀之呈正方形的框狀。蓋部3的側壁部12的高度為本體部2的側壁部12的高度一半左右，除此之外，蓋部3與本體部2的形狀相同。 The lid portion 3 is composed of a bottom portion 11 and a side wall portion 12 that is erected on the bottom portion 11. The side wall portion 12 has a square frame shape in plan view. The height of the side wall portion 12 of the lid portion 3 is about half the height of the side wall portion 12 of the main body portion 2, and the shape of the lid portion 3 and the main body portion 2 are the same.
如第14(b)圖所示，摩擦壓接(friction compression jointing)步驟中，靠合本體部2的側壁部12的上面(端面)與蓋部3的側壁部12的下面(端面)，形成靠合部J2。在摩擦壓接(friction compression jointing)步驟中，與第 1實施型態相同地，相對靠合部J2的一邊傾斜的方向上來回移動。 As shown in Fig. 14(b), in the friction compression jointing step, the upper surface (end surface) of the side wall portion 12 of the main body portion 2 and the lower surface (end surface) of the side wall portion 12 of the lid portion 3 are formed. By the junction J2. In the friction compression jointing step, In the same manner as in the embodiment, the one side of the joint portion J2 is moved back and forth in a direction inclined.
根據第4實施型態的附蓋容器的製造方法，能夠獲得與第1實施型態大致相同的效果。而非但本體部2，連蓋部3也形成凹部能夠製造出具備更大中空部的附蓋容器。 According to the method of manufacturing a container with a lid according to the fourth embodiment, substantially the same effects as those of the first embodiment can be obtained. Rather than the body portion 2, the lid portion 3 also forms a recess to enable a lidded container having a larger hollow portion.
而第3實施型態與第4實施型態的附蓋容器1B、1C中，雖設置了磨成圓弧面的倒角部31，但也可以做其他的面加工，例如磨成45°的倒角等。另外，也可不設置倒角部。 In the case of the lidded containers 1B and 1C of the third embodiment and the fourth embodiment, the chamfered portion 31 which is grounded on the circular arc surface is provided, but other surface processing may be performed, for example, grinding at 45°. Chamfering, etc. In addition, the chamfered portion may not be provided.
在第3及第4實施型態的情況下，摩擦壓接(friction compression jointing)步驟後無法避免側壁部12、12的外面產生毛邊。此毛邊可用切割裝置等切除，但也可以例如把毛邊做為熔接材料將兩個外面熔接在一起。利用熔接來除去毛邊的同時也能夠使完成面漂亮地成形。而假設摩擦壓接(friction compression jointing)步驟後靠合部J2有接合缺陷，即使如此，也能夠透過熔接來修補接合缺陷。熔接的種類並沒有特別限制，但可進行例如雷射熔接。 In the case of the third and fourth embodiments, the burrs on the outer surfaces of the side wall portions 12 and 12 cannot be avoided after the friction compression jointing step. This burr can be cut off by a cutting device or the like, but it is also possible to weld the two outer faces together, for example, using a burr as a welding material. It is also possible to form the finished surface beautifully by welding to remove the burrs. On the other hand, it is assumed that the joint portion J2 has a joint defect after the friction compression jointing step, and even in this case, the joint defect can be repaired by welding. The type of welding is not particularly limited, but for example, laser welding can be performed.
以下參照圖式詳細地說明本發明的第5實施型態的接合方法。如第15圖所示，本實施型態的接合方法以製造內部具有中空部的金屬製中空容器101為例。首先，說明要接合的第1金屬構件102與第2金屬構件103。以下說明的「上」、「下」係以第15、16圖的狀態為基準，為了說明方便，並非限定摩擦壓接(friction compression jointing)或熔接時的方向。 Hereinafter, a bonding method according to a fifth embodiment of the present invention will be described in detail with reference to the drawings. As shown in Fig. 15, the joining method of the present embodiment is exemplified by manufacturing a metal hollow container 101 having a hollow portion inside. First, the first metal member 102 and the second metal member 103 to be joined will be described. The following descriptions of "upper" and "lower" are based on the states of Figs. 15 and 16. For the convenience of explanation, friction compression is not limited. Jointing) or the direction of fusion.
如第15圖所示，第1金屬構件102由底部111與垂直立設於底部111的側壁部112所構成。側壁部112平面觀之呈長方形的框狀，上面為平坦面。側壁部112的壁厚T在各邊的尺寸都相同。第1金屬構件102中在與第2金屬構件103相對的對向面中央形成有凹部113。凹部113在本實施型態為呈直方體的中空部。 As shown in Fig. 15, the first metal member 102 is composed of a bottom portion 111 and a side wall portion 112 that is vertically erected on the bottom portion 111. The side wall portion 112 has a rectangular frame shape in plan view, and the upper surface is a flat surface. The wall thickness T of the side wall portion 112 is the same in size on each side. In the first metal member 102, a concave portion 113 is formed at the center of the opposing surface facing the second metal member 103. The concave portion 113 is a hollow portion having a rectangular parallelepiped in this embodiment.
第2金屬構件103由底部121與垂直立設於底部121的側壁部122所構成。第2金屬構件103與第1金屬構件102的形狀相同。側壁部122平面觀之呈長方形的框狀，下面為平坦面。側壁部122的壁厚T在各邊的尺寸都相同。第2金屬構件103中在與第1金屬構件102相對的對向面中央形成有凹部123。凹部123在本實施型態為呈直方體的中空部。第1金屬構件102與第2金屬構件103只要是鋁、鋁合金、銅等可摩擦壓接(friction compression jointing)的材料，並沒有特別限制。本實施型態中兩者皆以鋁合金形成。 The second metal member 103 is composed of a bottom portion 121 and a side wall portion 122 that is vertically erected on the bottom portion 121. The second metal member 103 has the same shape as the first metal member 102. The side wall portion 122 has a rectangular frame shape in plan view, and a flat surface on the lower surface. The wall thickness T of the side wall portion 122 is the same in size on each side. In the second metal member 103, a concave portion 123 is formed at the center of the opposing surface facing the first metal member 102. The concave portion 123 is a hollow portion having a rectangular parallelepiped in the present embodiment. The first metal member 102 and the second metal member 103 are not particularly limited as long as they are friction compression jointing materials such as aluminum, aluminum alloy, and copper. In this embodiment, both are formed of an aluminum alloy.
接著，說明本實施型態的接合方法。本實施型態的接合方法包括摩擦壓接(friction compression jointing)步驟與熔接步驟。 Next, a bonding method of this embodiment will be described. The bonding method of this embodiment includes a friction compression jointing step and a welding step.
摩擦壓接(friction compression jointing)步驟中，如第15圖所示，一邊使第1金屬構件102的凹部113與第2金屬構件103的凹部123相對，一邊使第1金屬構件102與第2金屬構件103靠合。具體來說，是使第1金屬構件 102的側壁部112的上面與第2金屬構件103的側壁部123的下面進行面接觸。藉此，各構件的接觸部分形成平面觀之為框狀的靠合部J(參照第16(a)圖)。 In the friction compression jointing step, as shown in FIG. 15, the first metal member 102 and the second metal are made while the concave portion 113 of the first metal member 102 faces the concave portion 123 of the second metal member 103. The member 103 is abutted. Specifically, the first metal member is made The upper surface of the side wall portion 112 of the 102 is in surface contact with the lower surface of the side wall portion 123 of the second metal member 103. Thereby, the contact portion of each member forms a frame-like abutting portion J (see Fig. 16(a)).
摩擦壓接(friction compression jointing)步驟中，進行摩擦步驟與壓接步驟。摩擦步驟中，將第1金屬構件102與第2金屬構件103往相互接近的方向按壓的狀態下，使第1金屬構件102與第2金屬構件103相對地來回移動。移動方向並沒有特別限制，本實施型態中是沿著平行於側壁部112的長邊部的方向直線移動。在本實施型態中，不移動第1金屬構件102而僅直線地來回移動第2金屬構件103。 In the friction compression jointing step, a rubbing step and a crimping step are performed. In the rubbing step, the first metal member 102 and the second metal member 103 are moved back and forth in a state in which the first metal member 102 and the second metal member 103 are pressed toward each other. The moving direction is not particularly limited, and in the present embodiment, it is linearly moved in a direction parallel to the long side portion of the side wall portion 112. In the present embodiment, the second metal member 103 is moved only linearly back and forth without moving the first metal member 102.
摩擦步驟的條件可以適當地設定，例如設定頻率為100~260Hz，振幅為1.0~2.0mm，摩擦壓力為20~60MPa。摩擦步驟的時間設定在5~10秒左右。 The conditions of the rubbing step can be appropriately set, for example, the set frequency is 100 to 260 Hz, the amplitude is 1.0 to 2.0 mm, and the friction pressure is 20 to 60 MPa. The time of the rubbing step is set to about 5 to 10 seconds.
壓接步驟中，在摩擦步驟結束後不相對移動第1金屬構件102與第2金屬構件103而往彼此靠近的方向按壓。壓接步驟的條件以適當地設定，例如壓力設定為60~80MPa。壓接步驟的時間設定在3~5秒左右。因為摩擦壓接(friction compression jointing)步驟，側壁部112的外側面112a及側壁部122的外側面122a中外周面的全體或一部分會產生毛邊P。 In the pressure bonding step, after the rubbing step is completed, the first metal member 102 and the second metal member 103 are not moved relative to each other in the direction in which they approach each other. The conditions of the pressure bonding step are appropriately set, for example, the pressure is set to 60 to 80 MPa. The time for the crimping step is set to about 3 to 5 seconds. In the friction compression jointing step, the burrs P are generated in all or part of the outer peripheral surface of the outer side surface 112a of the side wall portion 112 and the outer side surface 122a of the side wall portion 122.
熔接步驟中，如第16(b)圖所示，將毛邊P、P做為熔接材，橫跨側壁部112與側壁部122的外周面全體，將外側面112a與122a熔接在一起。熔接的種類沒有特別限制， 本實施型態中進行雷射熔接。熔接步驟後，外側面112a、122a上形成熔接金屬Q。藉此，製造出內部具有中空部的中空容器101。 In the welding step, as shown in Fig. 16(b), the burrs P and P are used as the welding material, and the outer side surfaces 112a and 122a are welded together across the outer peripheral surface of the side wall portion 112 and the side wall portion 122. The type of welding is not particularly limited. In this embodiment, laser welding is performed. After the welding step, the welded metal Q is formed on the outer side surfaces 112a, 122a. Thereby, the hollow container 101 which has a hollow part inside is manufactured.
根據以上說明的本實施型態的接合方法，將摩擦壓接(friction compression jointing)步驟中無法避免地產生的毛邊P、P做為熔接材把外側面112a、122a熔接在一起，藉此能夠一邊除去毛邊P一邊提高接合品質。而如同本實施型態一般製造內部具有中空部的中空容器101時，在摩擦壓接(friction compression jointing)步驟後再進行熔接步驟，能夠提高中空容器101的水密性與氣密性。 According to the joining method of the present embodiment described above, the burrs P and P which are inevitably generated in the friction compression joining step are welded as the welding material, and the outer side faces 112a and 122a are welded together. The burr P is removed to improve the bonding quality. On the other hand, when the hollow container 101 having the hollow portion inside is generally manufactured as in the present embodiment, the welding step is performed after the friction compression joining step, and the watertightness and airtightness of the hollow container 101 can be improved.
根據本實施型態，能夠省略習知會進行的毛邊切除步驟。在熔接步驟以雷射熔接能夠輕易地熔接，並且使完成面漂亮地形成。假使摩擦壓接(friction compression jointing)步驟中產生接合缺陷，也能在熔接步驟中將修補該接合缺陷。 According to this embodiment, the burr removal step which is conventionally performed can be omitted. In the welding step, the laser welding can be easily welded, and the finished surface is beautifully formed. If a joint defect is generated in the friction compression jointing step, the joint defect can be repaired in the welding step.
摩擦壓接(friction compression jointing)為固相接合，但伴隨著動態的加工步驟使得接合部容易會有水密性及氣密性不穩定、產生毛邊等缺點，但也有接合品質不容易受到被接合材內部的氣孔、靠合面的間隙、氧化皮膜、污染等的影響的優點。 Friction compression jointing is a solid phase bonding. However, the dynamic processing step makes the joint portion susceptible to watertightness, airtightness, and burrs. However, the joint quality is not easily affected by the joint material. Advantages of internal pores, gaps on the joint surface, oxide film, contamination, etc.
另一方面，伴隨著以電弧或雷射等熱源來熔融熔接材與被接合材表面，熔接有接合品質容易受到受到被接合材內部的氣孔、靠合面的間隙、氧化皮膜、污染等的影響的缺點，但確有水密性及氣密性良好且接合面較平滑的優點。 On the other hand, as the surface of the material to be joined is melted by a heat source such as an electric arc or a laser, the joint quality of the welded joint is easily affected by the pores in the material to be joined, the gap between the mating surfaces, the oxide film, and the like. Disadvantages, but it does have the advantages of good water tightness and air tightness and a smooth joint surface.
如本發明先進行摩擦壓接(friction compression jointing)來獲得接合強度高且接合品質良好的接合部。接著再對接合部的外側面進行熔接，能夠將外側面產生的毛邊做為熔接材進行熔接，獲得良好的水密性與氣密性並且使外側面較為平滑。 According to the present invention, friction compression jointing is first performed to obtain a joint portion having high joint strength and good joint quality. Then, the outer surface of the joint portion is welded, and the burr generated on the outer side surface can be welded as a fusion material, and good watertightness and airtightness can be obtained, and the outer side surface can be made smooth.
假設，即使在摩擦壓接(friction compression jointing)前被接合材的內部存在有氣孔，或是靠合面存在間隙、氧化皮膜、污染等，這些缺陷也會被摩擦壓接(friction compression jointing)時的材料攪拌所壓壞，或者是細小地均勻分散。因此，在熔接步驟中能夠抑制氣孔等熔接缺陷的產生。即使熔接步驟的熔接不夠充分也獲得良好的水密性及氣密性。 It is assumed that even if there are pores in the inside of the joined material before the friction compression jointing, or there are gaps, oxide films, contamination, etc. on the joint surface, these defects are also subjected to friction compression jointing. The material is crushed by agitation or evenly dispersed. Therefore, the occurrence of welding defects such as pores can be suppressed in the welding step. Even if the welding of the welding step is insufficient, good watertightness and airtightness are obtained.
特別在雷射熔接的情況下，有工件的歪曲小或加工速度快這種與摩擦壓接(friction compression jointing)共通的優點。也就是說，本發明中，一邊善用摩擦壓接(friction compression jointing)步驟與熔接步驟彼此的優點，一方面互相解決彼此的技術問題，而能製造出具備更高品質的水密性及氣密性的中空容器。 Especially in the case of laser welding, there is an advantage that the distortion of the workpiece is small or the processing speed is fast, which is common to friction compression jointing. That is to say, in the present invention, while utilizing the advantages of the friction compression joining step and the welding step, on the one hand, solving each other's technical problems, and producing a higher quality watertightness and airtightness. Sexual hollow container.
雖說明了上述的本發明的實施型態，但本發明並不限定於上述的接合方法。例如本實施型態中，雖利用側壁部112的外側面112a與側壁部122的外側面122a兩者的毛邊P來進行熔接步驟，但若只有外側面112a與外側面122a的一者產生毛邊P時，也可以僅用該毛邊P來進行熔接步驟。 Although the above-described embodiments of the present invention have been described, the present invention is not limited to the above-described joining method. For example, in the present embodiment, the welding step is performed by the burrs P of both the outer side surface 112a of the side wall portion 112 and the outer side surface 122a of the side wall portion 122, but only one of the outer side surface 112a and the outer side surface 122a is burred. In this case, the burr step may be performed using only the burr P.
在本實施型態中，雖舉例出第1金屬構件102與第2金屬構件103分別具有凹部113、123的型態，但也可以是其中一者具備凹部的型態。具體來說，本發明可適用於例如摩擦壓接(friction compression jointing)第1金屬構件102與金屬板來製造附蓋中空容器的情況。而凹部113、123的形狀不限於直方體，可以是其他形狀。 In the present embodiment, the first metal member 102 and the second metal member 103 have the concave portions 113 and 123, respectively, but one of them may have a concave portion. Specifically, the present invention can be applied to, for example, a friction compression jointing of the first metal member 102 and a metal plate to manufacture a covered hollow container. The shape of the recesses 113, 123 is not limited to a rectangular parallelepiped, and may be other shapes.
本發明也可適用於接合不具備凹部的兩金屬構件來製造沒有中空部的產品的情況。而摩擦壓接(friction compression jointing)步驟中的振幅方向在本實施型態中雖設定為平行於側壁部112、122的長邊部的方向，但也可設定為平行於短邊部，或是設定為相對於長邊部傾斜的方向。而在本實施型態中，摩擦壓接(friction compression jointing)步驟的移動方向設定為直線，但例如接合圓柱狀或圓筒狀的兩金屬構件時，也可旋轉兩金屬構件來進行摩擦壓接(friction compression jointing)步驟。 The present invention is also applicable to a case where a metal member having no concave portion is joined to manufacture a product having no hollow portion. In the present embodiment, the amplitude direction in the friction compression jointing step is set to be parallel to the longitudinal direction of the side wall portions 112 and 122, but may be set to be parallel to the short side portion, or Set to a direction that is inclined with respect to the long side. In the present embodiment, the moving direction of the friction compression jointing step is set to a straight line. However, when two cylindrical members of a cylindrical shape or a cylindrical shape are joined, for example, the two metal members may be rotated for frictional crimping. (friction compression jointing) step.
接著說明本發明的實施例。實施例中，改變摩擦壓接(friction compression jointing)步驟中的基準線C3來製造附蓋容器1、1A，採取各靠合部J、J1的一部分來進行拉伸實驗。 Next, an embodiment of the present invention will be described. In the embodiment, the reference line C3 in the friction compression jointing step was changed to manufacture the capped containers 1, 1A, and a part of each of the abutting portions J and J1 was taken to perform a tensile test.
實施例1中，如第17(a)圖所示，對平面觀之為長方形的附蓋容器1進行實驗。靠合部J的長寬比為3：1。實施例1中，以鋁合金ADC12(JIS)形成本體部2。JIS：ADC 是以Cu：1.5~3.5%、Si：1.5~12.0%、Mg：0.3%以下、Zn：1.0%以下、Fe：1.3%以下、Mn：0.5%以下、Ni：0.5%以下、Ti：0.3%以下、Pb：0.2%以下、Sn：0.2%以下、Al佔剩餘的量的比例構成。 In the first embodiment, as shown in Fig. 17(a), an experiment was conducted on the container 1 with a rectangular shape in plan view. The aspect ratio of the hinge J is 3:1. In the first embodiment, the main body portion 2 is formed of an aluminum alloy ADC 12 (JIS). JIS: ADC Cu: 1.5 to 3.5%, Si: 1.5 to 12.0%, Mg: 0.3% or less, Zn: 1.0% or less, Fe: 1.3% or less, Mn: 0.5% or less, Ni: 0.5% or less, Ti: 0.3% Hereinafter, Pb: 0.2% or less, Sn: 0.2% or less, and Al is a ratio of the remaining amount.
實施例1中以鋁合金A5052(JIS)形成蓋部3。JIS：A5052是以Si：0.25%以下、Fe：0.40%以下、Cu：0.10%以下、Mn：0.10%以下、Mg：2.2~2.8%、Cr：0.15~0.35%、Zn：0.10%以下、其他：0.15%以下、Al佔剩餘的量的比例構成。 In Example 1, the lid portion 3 was formed of an aluminum alloy A5052 (JIS). JIS: A5052 is Si: 0.25% or less, Fe: 0.40% or less, Cu: 0.10% or less, Mn: 0.10% or less, Mg: 2.2 to 2.8%, Cr: 0.15 to 0.35%, Zn: 0.10% or less, and the like. : 0.15% or less, and the ratio of Al to the remaining amount.
在實施例1中，準備4個實驗體，將摩擦角度α(中心線C1至基準線C3的角度)分別設定為0°、15°、45°、90°後進行摩擦壓接(friction compression jointing)步驟。在摩擦壓接(friction compression jointing)步驟進行後的附蓋容器1的靠合部J中，採取包含中心線C1的領域與包涵中心線C2的領域進行拉伸實驗。在此，假設包含中心線C1的領域的實驗片為第1實驗片X，包含中心線C2的領域的實驗片為第2實驗片Y。 In the first embodiment, four test bodies were prepared, and the friction angle α (the angle of the center line C1 to the reference line C3) was set to 0°, 15°, 45°, and 90°, respectively, and friction compression jointing was performed. )step. In the abutment portion J of the capped container 1 after the friction compression jointing step, a tensile test was performed taking the field including the center line C1 and the area including the center line C2. Here, it is assumed that the experimental piece including the field of the center line C1 is the first experimental piece X, and the experimental piece of the field including the center line C2 is the second experimental piece Y.
第17(b)圖顯示實施例1中摩擦角度與拉伸強度的關係。摩擦角度α為0°時，第2實驗片Y的強度約75N/mm2，而第1實驗片X的強度約0N/mm2。摩擦角度α設定為0°的情況，也就是平行靠合部J的短邊延長方向的情況下，拉伸強度會依附蓋容器1的靠合部J的位置而有很大的差異。隨著摩擦角度α的增加，第1實驗片X的拉伸強度逐漸變大，第2實驗片Y的拉伸強度逐漸變小。 Fig. 17(b) shows the relationship between the rubbing angle and the tensile strength in Example 1. When the rubbing angle α is 0°, the strength of the second test piece Y is about 75 N/mm 2 , and the strength of the first test piece X is about 0 N/mm 2 . When the friction angle α is set to 0°, that is, when the short side of the parallel abutment portion J is extended, the tensile strength greatly differs depending on the position of the abutment portion J of the lid container 1. As the friction angle α increases, the tensile strength of the first experimental sheet X gradually increases, and the tensile strength of the second experimental sheet Y gradually decreases.
從第17(b)圖中可知，當摩擦角度α設定在接近靠合部J的對角線的約72°時，第1實驗片X與第2實驗片Y的拉伸強度最接近，當摩擦角度α設定72°以上時，第1實驗片X的拉伸強度就會超過第2實驗片Y的拉伸強度。將摩擦角度α設定在72°±20°的範圍內的話，可知大致縮小了第1實驗片X與第2實驗片Y的拉伸強度不均衡。 As can be seen from Fig. 17(b), when the rubbing angle α is set to be about 72° which is close to the diagonal of the engaging portion J, the tensile strength of the first experimental piece X and the second experimental piece Y are the closest, when When the rubbing angle α is set to 72° or more, the tensile strength of the first test piece X exceeds the tensile strength of the second test piece Y. When the friction angle α is set to be in the range of 72°±20°, it is understood that the tensile strength of the first experimental piece X and the second experimental piece Y is substantially reduced.
實施例2中，如第18(a)圖所示，對平面觀之為正方形的附蓋容器1A進行實驗。所使用的材料與實施例1相同。靠合部J1的長寬比為1：1。 In Example 2, as shown in Fig. 18(a), an experiment was conducted on the container 1A having a square view in plan view. The materials used were the same as in Example 1. The aspect ratio of the hinge J1 is 1:1.
在實施例2中，準備5個實驗體，將摩擦角度α(中心線C1至基準線C3的角度)分別設定為0°、15°、45°、75°、90°後進行摩擦壓接(friction compression jointing)步驟。在摩擦壓接(friction compression jointing)步驟進行後的附蓋容器1A的靠合部J1中，採取包含中心線C1的領域與包涵中心線C2的領域進行拉伸實驗。在此，假設包含中心線C1的領域的實驗片為第1實驗片X，包含中心線C2的領域的實驗片為第2實驗片Y。 In the second embodiment, five test bodies were prepared, and the friction angle α (the angle from the center line C1 to the reference line C3) was set to 0°, 15°, 45°, 75°, and 90°, respectively, and then friction-bonded ( Friction compression jointing). In the abutting portion J1 of the capped container 1A after the friction compression jointing step, a tensile test was performed taking the field including the center line C1 and the area including the center line C2. Here, it is assumed that the experimental piece including the field of the center line C1 is the first experimental piece X, and the experimental piece of the field including the center line C2 is the second experimental piece Y.
第18(b)圖顯示實施例2中摩擦角度與拉伸強度的關係。摩擦角度α為0°時，第2實驗片Y的強度約80N/mm2，而第1實驗片X的強度約0N/mm2。另一方面，摩擦角度α為90°時，第1實驗片X的強度約78N/mm2，而第2實驗片Y的強度約0N/mm2。摩擦角度α設定為0°或90°的情況，也就是基準線C3平行靠合部J1的一邊延長方向的情況 下，拉伸強度會依附蓋容器1A的靠合部J1的位置而有很大的差異。隨著摩擦角度α的增加，第1實驗片X的拉伸強度逐漸變大，第2實驗片Y的拉伸強度逐漸變小。 Fig. 18(b) shows the relationship between the rubbing angle and the tensile strength in Example 2. When the rubbing angle α is 0°, the strength of the second test piece Y is about 80 N/mm 2 , and the strength of the first test piece X is about 0 N/mm 2 . On the other hand, when the rubbing angle α is 90°, the strength of the first test piece X is about 78 N/mm 2 , and the strength of the second test piece Y is about 0 N/mm 2 . When the friction angle α is set to 0° or 90°, that is, when the reference line C3 is parallel to the one side of the engaging portion J1, the tensile strength is greatly dependent on the position of the abutting portion J1 of the lid container 1A. The difference. As the friction angle α increases, the tensile strength of the first experimental sheet X gradually increases, and the tensile strength of the second experimental sheet Y gradually decreases.
從第18(b)圖中可知，當摩擦角度α設定在重疊靠合部J1的對角線的約45°時，第1實驗片X與第2實驗片Y的拉伸強度最接近。將摩擦角度α設定在45°±30°的範圍內的話，可知大致第1實驗片X與第2實驗片Y的拉伸強度不均衡較小。 As is clear from Fig. 18(b), when the rubbing angle α is set at about 45° of the diagonal of the overlapping abutting portion J1, the tensile strength of the first experimental piece X and the second experimental piece Y is the closest. When the friction angle α is set in the range of 45°±30°, it is understood that the tensile strength of the first experimental piece X and the second experimental piece Y are not uniform.
第19圖係實施例2的各條件的靠合部的剖面圖。如第19圖所示，實施例2中摩擦角度為0°的情況下，第1實驗片X(摩擦方向與側壁部12的延長方向垂直的部位)與第2實驗片Y(摩擦方向與側壁部12的延長方向平行的部位)的接合狀態不同。這是因為摩擦角度為0°的情況下，第2實驗片Y所產生的摩擦熱比第1實驗片X大。另一方面，摩擦角度為45°的情況下，可知第1實驗片X與第2實驗片Y有大致相同的接合狀態。 Fig. 19 is a cross-sectional view showing the abutment portion of each condition of the second embodiment. As shown in Fig. 19, in the case where the rubbing angle is 0° in the second embodiment, the first test piece X (the portion in which the rubbing direction is perpendicular to the direction in which the side wall portion 12 extends) and the second test piece Y (friction direction and side wall) The joining state of the portion in which the extending direction of the portion 12 is parallel is different. This is because when the rubbing angle is 0°, the frictional heat generated by the second experimental sheet Y is larger than that of the first experimental sheet X. On the other hand, when the rubbing angle was 45°, it was found that the first experimental sheet X and the second experimental sheet Y had substantially the same joined state.
實施例3中，變更條件來製造第12圖及第13圖所示的第3實施型態的附蓋容器1B與第14圖所示的第4實施型態的附蓋容器1C，並測量他們的壓力下降率。 In the third embodiment, the lidded container 1B of the third embodiment shown in Figs. 12 and 13 and the lidded container 1C of the fourth embodiment shown in Fig. 14 are manufactured and measured. The rate of pressure drop.
實施例3中，如第20圖所示，準備了條件不同的6種實驗體(實驗體A~F)。實驗體A~C如第12圖及第13圖所示，本體部2及蓋部3的平面形狀由平面觀之為長方形。另一方面，實驗體D~F如第14圖所示，本體部2及蓋部 3的平面形狀由平面觀之為正方形。實驗體A~F的壁厚T1都設定為1.5mm。 In Example 3, as shown in Fig. 20, six types of test bodies (test bodies A to F) having different conditions were prepared. In the experimental bodies A to C, as shown in Figs. 12 and 13, the planar shape of the main body portion 2 and the lid portion 3 is a rectangular shape in plan view. On the other hand, the experimental body D~F is as shown in Fig. 14, the main body portion 2 and the cover portion The planar shape of 3 is square in plan view. The wall thickness T1 of the test bodies A to F was set to 1.5 mm.
實驗體A、D的倒角部31的曲率半徑R設定為0.1mm。曲率半徑R相對於實驗體A、D的壁厚T1的比例為7%。 The radius of curvature R of the chamfered portion 31 of the test bodies A and D was set to 0.1 mm. The ratio of the radius of curvature R to the wall thickness T1 of the test bodies A and D was 7%.
實驗體B、E的倒角部31的曲率半徑R設定為3.0mm。曲率半徑R相對於實驗體B、E的壁厚T1的比例為200%。 The radius of curvature R of the chamfered portion 31 of the test bodies B and E was set to 3.0 mm. The ratio of the radius of curvature R to the wall thickness T1 of the test bodies B and E was 200%.
實驗體C、F的倒角部31的曲率半徑R設定為5.0mm。曲率半徑R相對於實驗體C、F的壁厚T1的比例為333%。 The radius of curvature R of the chamfered portion 31 of the test bodies C and F was set to 5.0 mm. The ratio of the radius of curvature R to the wall thickness T1 of the test bodies C and F was 333%.
實施例3的實驗體A~F中，以鋁合金A6063-T5(JIS)形成本體部2。JIS：A6063是以Si：0.20~0.60%、Fe：0.35%以下、Cu：0.10%以下、Mn：0.10%以下、Mg：0.45~0.90%、Cr：0.10%以下、Zn：0.10%以下、Ti：0.10%以下、Al佔剩餘的量的比例構成。而T5是指熱處理中，從高溫加工冷卻後，經過人工時效處理的意思。 In the experimental bodies A to F of Example 3, the main body portion 2 was formed of an aluminum alloy A6063-T5 (JIS). JIS: A6063 is Si: 0.20 to 0.60%, Fe: 0.35% or less, Cu: 0.10% or less, Mn: 0.10% or less, Mg: 0.45 to 0.90%, Cr: 0.10% or less, Zn: 0.10% or less, Ti : 0.10% or less, and the ratio of Al to the remaining amount is constituted. T5 refers to the meaning of artificial aging treatment after cooling from high temperature processing during heat treatment.
實施例3的實驗體A~F中，以鋁合金A1050-H112(JIS)形成蓋部3。JIS：A1050是以Si：0.25%以下、Fe：0.40%以下、Cu：0.05%以下、Mn：0.05%以下、Mg：0.05%以下、Zn：0.05%以下、V：0.05%以下、Ti：0.03%以下、Al：99.50%以上的比例構成。H112是指不積極地加工硬化，維持製造後的狀態所能保證的機械性質。 In the test bodies A to F of Example 3, the lid portion 3 was formed of an aluminum alloy A1050-H112 (JIS). JIS: A1050 is Si: 0.25% or less, Fe: 0.40% or less, Cu: 0.05% or less, Mn: 0.05% or less, Mg: 0.05% or less, Zn: 0.05% or less, V: 0.05% or less, Ti: 0.03 % or less, Al: 99.50% or more. H112 refers to the mechanical properties that can be ensured without active work hardening and maintaining the state after manufacture.
實驗體A~C的摩擦壓接(friction compression jointing)步驟的摩擦角度可參照如第17(a)圖，將平行於靠合部J2短邊的中心線C1當作0°，將摩擦角度的基準線設定為0°、15°、45°、75°、90°，在各個摩擦角度下進行 摩擦壓接(friction compression jointing)。 The friction angle of the friction compression jointing step of the test bodies A to C can be referred to as the 17th (a) diagram, and the center line C1 parallel to the short side of the abutment portion J2 is regarded as 0°, and the friction angle is The baseline is set to 0°, 15°, 45°, 75°, 90° at various friction angles Friction compression jointing.
實驗體D~F的摩擦壓接(friction compression jointing)步驟的摩擦角度可參照如第18(a)圖，將平行於靠合部J2一邊的中心線C1當作0°，將摩擦角度的基準線設定為0°、15°、45°、90°，在各個摩擦角度下進行摩擦壓接(friction compression jointing)。 The friction angle of the friction compression jointing step of the test bodies D to F can be referred to as Fig. 18(a), and the center line C1 parallel to the side of the abutting portion J2 is regarded as 0°, and the friction angle is used as a reference. The lines were set to 0°, 15°, 45°, and 90°, and friction compression jointing was performed at each rubbing angle.
所謂壓力下降率是指從設置於被製造的附蓋容器的一部分的孔供給氣體，由停止供給氣體開始後的減壓速度。本實施例中，在附蓋容器的一部分開孔，由此孔以500kPa的壓力供給氣體，測量由停止供給氣體開始時至附蓋容器的內壓為100kPa為止的時間。測量時間最大設定到60秒，若超過60秒內壓仍未到達100kPa的情況下則測量經過60秒時的內壓。 The pressure drop rate refers to a pressure reduction rate from the supply of a gas provided in a part of the lidded container to be manufactured, and the start of the supply of the gas. In the present embodiment, a part of the lidded container was opened, whereby the hole was supplied with a gas at a pressure of 500 kPa, and the time from when the supply of the gas was stopped to when the internal pressure of the capping container was 100 kPa was measured. The measurement time is set to a maximum of 60 seconds. If the internal pressure does not reach 100 kPa after more than 60 seconds, the internal pressure at 60 seconds is measured.
壓力下降率(kPa/sec)如式1所示。 The pressure drop rate (kPa/sec) is as shown in Formula 1.
壓力下降率=(P0-Pmin)/t (式1) Pressure drop rate = (P 0 -P min ) / t (Formula 1)
P0：初期壓力(500kPa) P 0 : initial pressure (500kPa)
Pmin：最低壓力 P min : minimum pressure
t：停止供壓開始至最低壓力為止的時間 t: the time until the start of the supply pressure to the lowest pressure is stopped
簡單來說，壓力下降率越低，水密性與氣密性就越高。 Simply put, the lower the rate of pressure drop, the higher the water tightness and air tightness.
如第21(a)圖所示，實驗體A~C中，摩擦角度設定在0°時附蓋容器1B的壓力下降率最高，而隨著摩擦角度增大壓力下降率會降低，摩擦角度為45°時壓力下降率最低。而隨著摩擦角度比起45°越大壓力下降率增高。也就是說，摩擦角度越接近45°水密性與氣密性就越高。因此摩擦角 度(基準線與靠合部J2的一邊的夾角)可設定在35°~55°，設定在40°~50°更好，設定在45°最好。 As shown in Fig. 21(a), in the test bodies A to C, the pressure drop rate of the capped container 1B is the highest when the friction angle is set to 0°, and the pressure drop rate is lowered as the friction angle is increased, and the rubbing angle is The pressure drop rate is the lowest at 45°. As the friction angle is larger than 45°, the pressure drop rate is increased. That is to say, the closer the friction angle is to 45°, the higher the watertightness and airtightness. Friction angle The degree (the angle between the reference line and the side of the hinge portion J2) can be set at 35° to 55°, and is preferably set at 40° to 50°, and is preferably set at 45°.
如第21(b)圖所示，實驗體D~F中，摩擦角度也是越接近45°附蓋容器1C的水密性與氣密性就越高，可知摩擦角度為設定45°時水密性與氣密性就最高。因此摩擦角度(基準線與靠合部J2的一邊的夾角)可設定在35°~55°，設定在40°~50°更好，設定在45°最好。 As shown in Fig. 21(b), in the test bodies D to F, the closer the friction angle is to 45°, the higher the watertightness and airtightness of the lidded container 1C. It is understood that the friction angle is set to 45° when the watertightness is The air tightness is the highest. Therefore, the rubbing angle (the angle between the reference line and one side of the engaging portion J2) can be set at 35 to 55, and it is preferably set at 40 to 50, and preferably set at 45.
由第21(a)圖及第21(b)圖的結果可知無關於本體部2及蓋部3的平面形狀(平面觀之的矩形長寬比)，摩擦角度設定為45°時附蓋容器1B、1C的壓力下降率最低，也就是說，水密性及氣密性最高。這是因為摩擦角度設定在45°時，摩擦壓接(friction compression jointing)步驟中靠合部J2的各部位的密合度的平衡良好。另外，也可知倒角部31的曲率半徑R的大小對壓力下降率沒有影響。 From the results of Figs. 21(a) and 21(b), it is understood that the planar shape of the main body portion 2 and the lid portion 3 (the rectangular aspect ratio of the plan view) is not covered, and the container is covered when the rubbing angle is set to 45°. 1B and 1C have the lowest pressure drop rate, that is, water density and air tightness are the highest. This is because when the friction angle is set to 45°, the balance of the adhesion of each portion of the abutting portion J2 in the friction compression jointing step is good. Further, it is also known that the magnitude of the radius of curvature R of the chamfered portion 31 has no influence on the pressure drop rate.
由以上的結果，考察接合強度與摩擦角度的關係、水密性及氣密性與摩擦角度的關係。以下的考察中，以第12圖所示的附蓋容器1B(以下稱為長方形容器)及第14圖所示的附蓋容器1C(以下稱為正方形容器)為例，各容器的尺寸與摩擦壓接(friction compression jointing)的條件則根據第22圖所示的條件。 From the above results, the relationship between the joint strength and the friction angle, the relationship between the watertightness and the airtightness, and the friction angle were examined. In the following examination, the container 1B (hereinafter referred to as a rectangular container) shown in Fig. 12 and the lidded container 1C (hereinafter referred to as a square container) shown in Fig. 14 are taken as an example, and the dimensions and friction of each container are as follows. The conditions of the friction compression jointing are based on the conditions shown in Fig. 22.
如第23(a)圖所示，長方形容器中，將基準線C3設定為平行於平面觀之為矩形剖面的對角線，沿著基準線C3進行摩擦壓接(friction compression jointing)的情況下， 各接合部位的間歇摩擦部的面積相等。根據這樣的接合方法，各接合部位產生的摩擦熱變得均一，因此能夠解決接合強度的不均。在此，間歇摩擦部是指如第23(b)圖所示，兩構件的靠合部中摩擦壓接(friction compression jointing)時間歇地暴露於大氣的部位。當間歇摩擦部的面積變大，摩擦熱就會減小使得接合強度下降。第23(b)圖中陰影所示的部位為間歇摩擦部， 第24(a)圖顯示摩擦壓接(friction compression jointing)長方形容器(長邊與短邊的長寬比為3：1)的本體部與蓋的情況下計算間歇摩擦部的面積與摩擦角度的關係之結果。由此結果可知，摩擦角度相當於在平面觀之為矩形的對角線的情況下，在長邊的間歇摩擦部的面積S1(間歇摩擦部中平行長邊部分的面積)會與在短邊的間歇摩擦部的面積S2(間歇摩擦部中平行短邊部分的面積)相等。也就是說，摩擦角度相當於在平面觀之為矩形的對角線的情況下，各接合部位所產生的摩擦熱均一，因此能夠解決接合強度的不均。 As shown in Fig. 23(a), in the rectangular container, the reference line C3 is set to be parallel to the diagonal of the rectangular cross section, and in the case of friction compression jointing along the reference line C3. , The area of the intermittent friction portion of each joint portion is equal. According to such a joining method, the frictional heat generated in each joint portion becomes uniform, and thus the unevenness of the joint strength can be solved. Here, the intermittent friction portion refers to a portion that is intermittently exposed to the atmosphere at the time of friction compression jointing in the abutting portion of the two members as shown in Fig. 23(b). When the area of the intermittent friction portion becomes large, the frictional heat is reduced to lower the joint strength. The portion indicated by the hatching in Fig. 23(b) is the intermittent friction portion. Fig. 24(a) shows the area and the friction angle of the intermittent friction portion in the case of the body portion and the cover of a friction compression jointing rectangular container (the aspect ratio of the long side to the short side is 3:1) The result of the relationship. From this result, it is understood that the friction angle corresponds to the diagonal line of the rectangular shape in plan view, and the area S1 of the intermittent friction portion on the long side (the area of the parallel long side portion in the intermittent friction portion) is on the short side. The area S2 of the intermittent friction portion (the area of the parallel short side portion in the intermittent friction portion) is equal. In other words, when the friction angle corresponds to a diagonal line which is rectangular in plan view, the frictional heat generated in each joint portion is uniform, and thus the unevenness of the joint strength can be solved.
如第24(b)圖所示，即使是正方形容器，也與長方形容器有同樣的狀況，即摩擦角度相當於在平面觀之為矩形的對角線的情況下，在一邊的間歇摩擦部的面積會與在垂直該邊的另一邊的間歇摩擦部的面積相等。 As shown in Fig. 24(b), even in the case of a square container, the same condition as in the rectangular container, that is, the rubbing angle corresponds to a diagonal line in a plan view, and the intermittent friction portion on one side The area will be equal to the area of the intermittent friction portion on the other side of the vertical side.
如第25圖所示，設定基準線C3平行於平面觀之為矩形的對角線，沿著基準線C3摩擦壓接(friction compression jointing)的情況下，各接合部位的磨耗粉移動距離不均一，因此水密性與氣密性較低。也就是說，如第25所示，a部分的磨耗粉移動距離L1與b部分的磨耗粉移動距離L2長度不同。在此，磨耗粉移動距離是指某個摩擦角度及壁厚下摩擦壓接(friction compression jointing)時在本體部2與蓋部3的界面處磨耗粉(金屬屑)所能移動的最大距離。例如參照第32(b)圖，摩擦方向設定在平行於側壁部104的長邊的方向(摩擦角度=90°)，因此c部分的磨耗粉移動距離L3與側壁部104的壁厚相同，d部分的磨耗粉移動距離L4與側壁部104的長邊相同。當磨耗粉移動距離越長，磨耗粉(金屬屑)會有殘留於接合面的傾向，使接合面的密閉性下降。 As shown in Fig. 25, the reference line C3 is set parallel to the diagonal of the plane view, and the friction is crimped along the reference line C3. In the case of compression jointing), the moving distance of the abrasion powder at each joint portion is not uniform, and thus the watertightness and the airtightness are low. That is, as shown in the twenty-fifth, the abrasion powder moving distance a in the portion a is different from the length of the moving powder moving distance L2 in the portion b. Here, the moving distance of the abrasion powder refers to the maximum distance that the abrasion powder (metal chips) can move at the interface between the main body portion 2 and the lid portion 3 at a certain friction angle and thickness compression jointing. For example, referring to Fig. 32(b), the rubbing direction is set in a direction parallel to the long side of the side wall portion 104 (friction angle = 90°), so the moving powder moving distance L3 of the c portion is the same as the wall thickness of the side wall portion 104, d A part of the abrasion powder moving distance L4 is the same as the long side of the side wall portion 104. When the moving distance of the abrasion powder is longer, the abrasion powder (metal chips) tends to remain on the joint surface, and the sealing property of the joint surface is lowered.
第26(a)圖顯示摩擦壓接(friction compression jointing)長方形容器(長邊與短邊的長寬比為3：1)的本體部與蓋的情況下計算磨耗粉移動距離與摩擦角度的關係之結果。由此結果可知，與平面觀之為矩形的長寬比沒有關係地，摩擦角度45°時在長邊的磨耗粉移動距離與在短邊的磨耗粉移動距離相等。也就是摩擦角度45°時，在各接合部位的磨耗粉(金屬屑)排出性均一，因此能夠解決接合面的密合度不均。 Figure 26(a) shows the relationship between the moving distance of the wear powder and the friction angle in the case of the body portion and the cover of a friction compression jointing rectangular container (the aspect ratio of the long side to the short side is 3:1). The result. From this result, it is understood that the moving distance of the abrasion powder on the long side is equal to the moving distance of the abrasion powder on the short side when the friction angle is 45°, irrespective of the aspect ratio of the rectangle. That is, when the friction angle is 45°, the abrasion powder (metal chips) discharge property at each joint portion is uniform, and thus the degree of adhesion unevenness of the joint surface can be solved.
如第26(b)圖所示，即使是正方形容器，摩擦角度45°時，在一邊的磨耗粉移動距離會與在垂直該邊的另一邊的磨耗粉移動距離相等。 As shown in Fig. 26(b), even in the case of a square container, when the friction angle is 45°, the moving distance of the abrasion powder on one side is equal to the moving distance of the abrasion powder on the other side of the vertical side.
如上所述，根據本發明，提供了一種附蓋容器的製造 方法，能夠縮小附蓋容器的各接合部位的強度的不均衡，以及提高附蓋容器的水密性與氣密性。 As described above, according to the present invention, there is provided a manufacturing of a capped container According to the method, it is possible to reduce the unevenness of the strength of each joint portion of the capped container, and to improve the watertightness and airtightness of the capped container.
接著，說明本發明的實施例4。實施例4中，準備了第1金屬構件102與第2金屬構件103的實驗體各6個(實驗體G、H、I、J、K、L、M)，改變實驗體的大小、材質、熔接條件等，對各個實驗體進行前述的接合方法。另外，量測並比對各個實驗體進行熔接步驟前與後的壓力下降率。其中實驗體M不進行摩擦壓接(friction compression jointing)步驟而只進行熔接步驟，在這個情況下計算壓力下降率。 Next, a fourth embodiment of the present invention will be described. In the fourth embodiment, six experimental bodies (the experimental bodies G, H, I, J, K, L, and M) of the first metal member 102 and the second metal member 103 were prepared, and the size and material of the experimental body were changed. The welding method described above was carried out for each of the test bodies. In addition, the pressure drop rates before and after the welding step were measured and compared for each experimental body. The test body M is subjected to a friction compression jointing step and only the welding step is performed, and in this case, the pressure drop rate is calculated.
實驗體G、H如第27圖所示，接合長度短的兩金屬構件(第1金屬構件102及第2金屬構件103)。實驗體K~M如第28圖所示，接合長度比實驗體G、H長的兩金屬構件(第1金屬構件102及第2金屬構件103)。長度的單位為mm。 As shown in Fig. 27, the experimental bodies G and H joined two metal members (the first metal member 102 and the second metal member 103) having a short length. As shown in Fig. 28, the experimental bodies K to M have two metal members (the first metal member 102 and the second metal member 103) having a longer length than the experimental bodies G and H. The unit of length is mm.
如第31圖所示，實驗體G的第1金屬構件102的材質為JIS：A6063。實驗體H~M的第1金屬構件102的材質為JIS：A1050。 As shown in Fig. 31, the material of the first metal member 102 of the test piece G is JIS: A6063. The material of the first metal member 102 of the experimental bodies H to M is JIS: A1050.
實驗體G~M的第2金屬構件103的材質是JIS：ADC12(Cu：1.5~3.5%、Si：9.6~12.0%、Mg：0.3%以下、Zn：1.0%以下、Fe：1.3%以下、Mn：0.5%以下、Ni：0.5%以下、Ti：0.3%以下、Pb：0.2%以下、Sn：0.2%以下、Al：剩餘部分)。 The material of the second metal member 103 of the experimental bodies G to M is JIS: ADC12 (Cu: 1.5 to 3.5%, Si: 9.6 to 12.0%, Mg: 0.3% or less, Zn: 1.0% or less, Fe: 1.3% or less, Mn: 0.5% or less, Ni: 0.5% or less, Ti: 0.3% or less, Pb: 0.2% or less, Sn: 0.2% or less, and Al: the remaining portion).
在實驗體I與實驗體K的摩擦壓接(friction compression jointing)步驟中的摩擦步驟，比起於實驗體I，實驗體K在摩擦負重被增大且摩擦時間被拉長的情況下來進行實驗。 Friction crimping of experimental body I and experimental body K (friction The friction step in the compression jointing step is compared with the experimental body I, and the experimental body K is subjected to an experiment in which the friction load is increased and the friction time is elongated.
實驗體G、H的熔接步驟中，使用低輸出的YAG雷射熔接裝置進行第29(a)圖的條件的熔接。實驗體I、K的熔接步驟中，使用光纖雷射熔接裝置進行第29(b)圖的條件的熔接。實驗體L、M的熔接步驟中，使用高輸出YAG雷射熔接裝置進行第29(c)圖的條件的熔接。 In the welding step of the experimental bodies G and H, the welding of the condition of Fig. 29(a) was performed using a low-output YAG laser welding device. In the welding step of the experimental bodies I and K, the fusion of the conditions of Fig. 29(b) was carried out using a fiber laser welding device. In the welding step of the experimental bodies L and M, the welding of the condition of Fig. 29(c) was performed using a high-output YAG laser welding device.
第30(a)圖是實驗體G的摩擦壓接(friction compression jointing)步驟後的健全部分的概略剖面圖。另一方面，第30(b)圖是實驗體G的摩擦壓接(friction compression jointing)步驟後的含接合缺陷部分的概略剖面圖。第30(a)圖及第30(b)圖中側壁部112的內側面與外側面皆產生毛邊P。第30(a)圖中，靠合部J漂亮地接合，第30(b)圖中靠合部J產生接合缺陷V。而實驗體G中，第2金屬構件103比第1金屬構件102硬，因此毛邊P只從第1金屬構件102產生。 Fig. 30(a) is a schematic cross-sectional view showing a sound portion of the experimental body G after the friction compression jointing step. On the other hand, Fig. 30(b) is a schematic cross-sectional view showing a portion including a joint defect after the friction compression jointing step of the test body G. In the 30th (a)th and 30th (b)th drawings, the inner side surface and the outer side surface of the side wall portion 112 generate a burr P. In Fig. 30(a), the engaging portion J is joined beautifully, and in the third (b), the engaging portion V is generated by the engaging portion J. In the test body G, since the second metal member 103 is harder than the first metal member 102, the burr P is generated only from the first metal member 102.
第30(c)圖是實驗體G的熔接步驟後的概略剖面圖。第30(c)圖中，由熔接步驟形成的熔接金屬Q會覆蓋於靠合部J附近的外側面112a、122a。因此，側壁部112的外側的毛邊P消失，接合缺陷V被修補。 Fig. 30 (c) is a schematic cross-sectional view after the welding step of the test body G. In the figure 30(c), the welded metal Q formed by the welding step covers the outer side faces 112a, 122a in the vicinity of the abutting portion J. Therefore, the burr P of the outer side of the side wall portion 112 disappears, and the joint defect V is repaired.
如第31圖所示，比起對實驗體G~實驗體L進行熔接步驟前，熔接步驟後壓力下降率都相當地減低。也就是說，摩擦壓接(friction compression jointing)步驟後再進行 熔接步驟能夠大幅提昇中空容器的水密性及氣密性。而比較實驗體M與其他實驗體的壓力下降率時，比起只進行熔接步驟，進行摩擦壓接(friction compression jointing)步驟與熔接步驟的能夠提昇水密性與氣密性。 As shown in Fig. 31, the pressure drop rate after the welding step is considerably reduced before the welding step of the test body G to the test body L. That is to say, after the friction compression jointing step The welding step can greatly improve the watertightness and airtightness of the hollow container. Comparing the pressure drop rate of the test body M with the other test bodies, the friction compression jointing step and the welding step can improve the watertightness and the airtightness as compared with the case where only the welding step is performed.
1、1A、1B、1C‧‧‧附蓋容器 1, 1A, 1B, 1C‧‧‧ covered containers
2、201‧‧‧本體部 2, 201‧‧ ‧ body department
3、202‧‧‧蓋部 3, 202‧‧ ‧ cover
4‧‧‧箱狀構件 4‧‧‧Box members
5‧‧‧開口 5‧‧‧ openings
6‧‧‧鰭片 6‧‧‧Fins
11、111、121、203‧‧‧底部 11, 111, 121, 203‧‧‧ bottom
12、112、122、204‧‧‧側壁部 12, 112, 122, 204‧‧‧ side wall
13‧‧‧內面 13‧‧‧ inside
14‧‧‧外面 14‧‧‧ outside
15‧‧‧上面 15‧‧‧Top
16‧‧‧本體內周面 16‧‧‧ body circumference
17‧‧‧本體凹溝部 17‧‧‧ Body groove
18‧‧‧本體外周面 18‧‧‧This in vitro peripheral surface
21‧‧‧上面 21‧‧‧above
22‧‧‧側面 22‧‧‧ side
23‧‧‧下面 23‧‧‧ below
24‧‧‧蓋中央面 24‧‧‧ Covered central
25‧‧‧蓋內側凹溝部 25‧‧‧ Covering the inner groove
26‧‧‧蓋內周面 26‧‧‧ Covering the inner surface
27‧‧‧蓋外側凹溝部 27‧‧‧ Covering the outer groove
28‧‧‧蓋外周面 28‧‧‧ Covering the outer perimeter
31‧‧‧倒角部 31‧‧‧Chamfering
101‧‧‧中空容器 101‧‧‧ hollow container
102‧‧‧第1金屬構件 102‧‧‧1st metal component
103‧‧‧第2金屬構件 103‧‧‧2nd metal component
112a、122a‧‧‧外側面 112a, 122a‧‧‧ outside
113、123‧‧‧凹部 113, 123‧‧‧ recess
C1、C2‧‧‧中心線 C1, C2‧‧‧ center line
C3‧‧‧基準線 C3‧‧‧ baseline
J、J1、J2‧‧‧靠合部 J, J1, J2‧‧‧
L1、L2、L3、L4‧‧‧磨耗粉移動距離 L1, L2, L3, L4‧‧‧Abrasive powder moving distance
P、P1、P2‧‧‧毛邊 P, P1, P2‧‧‧
Q‧‧‧熔接金屬 Q‧‧‧welding metal
T、T1‧‧‧壁厚 T, T1‧‧‧ wall thickness
第1圖係本發明第1實施型態的附蓋容器的分解立體圖。 Fig. 1 is an exploded perspective view showing a container with a lid according to a first embodiment of the present invention.
第2圖係第1實施型態的本體部的剖面圖。 Fig. 2 is a cross-sectional view showing the main body portion of the first embodiment.
第3圖係第1實施型態的蓋部的立體圖。 Fig. 3 is a perspective view of a lid portion of the first embodiment.
第4圖係第1實施型態的蓋部的剖面圖。 Fig. 4 is a cross-sectional view showing a lid portion of the first embodiment.
第5圖係第1實施型態的中顯示靠合狀態的剖面圖。 Fig. 5 is a cross-sectional view showing a state in which the first embodiment is in a closed state.
第6圖係第1實施型態的摩擦壓接步驟的平面圖。 Fig. 6 is a plan view showing the friction welding step of the first embodiment.
第7圖係第1實施型態的附蓋容器的剖面圖。 Fig. 7 is a cross-sectional view showing the container of the first embodiment.
第8圖係本發明第2實施型態的摩擦壓接步驟的平面圖。 Fig. 8 is a plan view showing a friction welding step of a second embodiment of the present invention.
第9圖係表示第1變形例，(a)表示接合前；(b)表示接合後。 Fig. 9 is a view showing a first modification, wherein (a) shows before joining and (b) shows after joining.
第10圖係表示第2變形例，(a)表示接合前；(b)表示接合後。 Fig. 10 shows a second modification, in which (a) shows before joining and (b) shows after joining.
第11圖係表示第3變形例，(a)表示接合前；(b)表示接合後。 Fig. 11 is a view showing a third modification, wherein (a) shows before joining and (b) shows after joining.
第12圖係本發明第3實施型態的附蓋容器的分解立體圖。 Fig. 12 is an exploded perspective view showing the container of the third embodiment of the present invention.
第13圖係第3實施型態的附蓋容器的剖面圖。 Figure 13 is a cross-sectional view showing a container with a lid according to a third embodiment.
第14(a)圖係本發明第4實施型態的附蓋容器的平面圖。 Fig. 14 (a) is a plan view showing a container with a lid according to a fourth embodiment of the present invention.
第14(b)圖係本發明第4實施型態的附蓋容器的剖面圖。 Fig. 14(b) is a cross-sectional view showing a container with a lid according to a fourth embodiment of the present invention.
第15圖係本發明第5實施型態的第1金屬構件與第2金屬構件的立體圖。 Fig. 15 is a perspective view showing a first metal member and a second metal member according to a fifth embodiment of the present invention.
第16(a)圖係第5實施型態的摩擦壓接步驟的剖面圖。 Fig. 16(a) is a cross-sectional view showing a friction welding step of the fifth embodiment.
第16(b)圖係第5實施型態的熔接步驟的剖面圖。 Fig. 16(b) is a cross-sectional view showing a welding step of the fifth embodiment.
第17圖係用以說明實施例1，(a)為平面圖；(b)為摩擦角度與拉伸強度的關係圖。 Figure 17 is a view for explaining Example 1, (a) is a plan view; (b) is a relationship between a rubbing angle and a tensile strength.
第18圖係用以說明實施例2，(a)為平面圖；(b)為摩擦角度與拉伸強度的關係圖。 Figure 18 is a view for explaining Example 2, (a) is a plan view; (b) is a relationship between the friction angle and the tensile strength.
第19圖係實施例2的各條件下的靠合部剖面圖。 Fig. 19 is a cross-sectional view showing the abutting portion under each condition of the second embodiment.
第20圖係實施例3的接合條件統整表。 Fig. 20 is a consolidation condition table of the embodiment 3.
第21圖係實施例3的摩擦角度與壓力下降率關係圖，(a)顯示長方形實驗體的結果；(b)顯示正方形實驗體的結果。 Fig. 21 is a graph showing the relationship between the friction angle and the pressure drop rate of Example 3, (a) showing the results of the rectangular test body; and (b) showing the results of the square test body.
第22圖係用以計算間歇摩擦部的面積與摩擦角度的關係、以及磨耗粉移動距離與摩擦角度的關係之前提條件列表。 Fig. 22 is a list of conditions for calculating the relationship between the area of the intermittent friction portion and the friction angle, and the relationship between the moving distance of the abrasion powder and the friction angle.
第23圖係用以說明間歇摩擦部，(a)為本體部與靠合部靠合狀態的概略平面圖；(b)為(a)的A部中蓋部相對本體部移動狀態的放大概略平面圖。 Fig. 23 is a schematic plan view showing the intermittent friction portion, wherein (a) is a state in which the main body portion and the abutting portion are in abutment state; and (b) is an enlarged schematic plan view showing a state in which the cover portion is moved relative to the main body portion in the portion A of (a). .
第24(a)圖係顯示摩擦壓接長方形容器(長邊與短邊比為3：1)的本體部與蓋部時的間歇摩擦部的面積與摩擦角度的關係。 Fig. 24(a) is a view showing the relationship between the area of the intermittent friction portion and the friction angle when the body portion and the lid portion of the rectangular container (the long side and the short side ratio are 3:1) are friction-bonded.
第24(b)圖係顯摩擦壓接正方形容器本體部與蓋部時的間歇摩擦部的面積與摩擦角度的關係。 Fig. 24(b) shows the relationship between the area of the intermittent friction portion and the friction angle when the square container body portion and the lid portion are friction-bonded.
第25圖係用以說明磨耗粉移動距離，顯示第23(a)圖的A部中蓋部相對本體部移動的狀態的放大概略平面圖。 Fig. 25 is an enlarged schematic plan view showing a state in which the moving portion of the abrasion powder is moved and the lid portion of the portion A of Fig. 23(a) is moved relative to the main body portion.
第26(a)圖係顯摩擦壓接長方形容器(長邊與短邊比為3：1)的本體部與蓋部時的磨耗粉移動距離與摩擦角度的關係。 Fig. 26(a) shows the relationship between the moving distance of the abrasion powder and the friction angle when the body portion and the lid portion of the friction-welded rectangular container (the long side to the short side ratio are 3:1).
第26(b)圖係顯摩擦壓接正方形容器本體部與蓋部時的磨耗粉移動距離與摩擦角度的關係。 Fig. 26(b) shows the relationship between the moving distance of the abrasion powder and the friction angle when the square body portion and the lid portion of the square container are frictionally crimped.
第27圖係顯示實施例4的實驗體G、H，(a)為平面圖；(b)為(a)之I-I剖面圖。 Fig. 27 is a view showing the experimental bodies G and H of Example 4, wherein (a) is a plan view; (b) is a cross-sectional view taken along line I-I of (a).
第28圖係顯示實施例4的實驗體I~M，(a)為平面圖；(b)為(a)之II-II剖面圖。 Fig. 28 is a view showing the experimental bodies I to M of Example 4, wherein (a) is a plan view; (b) is a sectional view of II-II of (a).
第29(a)圖顯示實驗體G、H的熔接條件。 Fig. 29(a) shows the welding conditions of the test bodies G and H.
第29(b)圖顯示實驗體I、K的熔接條件。 Fig. 29(b) shows the welding conditions of the experimental bodies I and K.
第29(c)圖顯示實驗體L、M的熔接條件。 Fig. 29(c) shows the welding conditions of the experimental bodies L and M.
第30(a)圖係實驗體G的摩擦壓接步驟後的健全部分的概略剖面圖。 Fig. 30(a) is a schematic cross-sectional view showing a sound portion after the friction welding step of the test body G.
第30(b)圖係實驗體G的摩擦壓接步驟後的含接合缺陷的部分的概略剖面圖。 Fig. 30(b) is a schematic cross-sectional view showing a portion including the joint defect after the friction welding step of the test body G.
第30(c)圖係實驗體G的熔接步驟後的概略剖面圖。 Fig. 30 (c) is a schematic cross-sectional view after the welding step of the test body G.
第31圖係顯示實施例4的條件及壓力下降率的表格。 Figure 31 is a table showing the conditions of Example 4 and the rate of pressure drop.
第32圖係用來說明本發明欲解決的問題的圖式，(a)是接合前的分解立體圖；(b)是接合後的概略平面圖。 Fig. 32 is a view for explaining the problem to be solved by the present invention, (a) is an exploded perspective view before joining, and (b) is a schematic plan view after joining.
1‧‧‧附蓋容器 1‧‧‧With lid container
2‧‧‧本體部 2‧‧‧ Body Department
3‧‧‧蓋部 3‧‧‧ Cover
4‧‧‧箱狀構件 4‧‧‧Box members
5‧‧‧開口 5‧‧‧ openings
6‧‧‧鰭片 6‧‧‧Fins
11‧‧‧底部 11‧‧‧ bottom
12‧‧‧側壁部 12‧‧‧ Sidewall
15‧‧‧上面 15‧‧‧Top
16‧‧‧本體內周面 16‧‧‧ body circumference
17‧‧‧本體凹溝部 17‧‧‧ Body groove
18‧‧‧本體外周面 18‧‧‧This in vitro peripheral surface
21‧‧‧上面 21‧‧‧above
22‧‧‧側面 22‧‧‧ side
Claims (17)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011231941 | 2011-10-21 | ||
| JP2012180973A JP5870875B2 (en) | 2012-08-17 | 2012-08-17 | Joining method, method for producing hollow container, and method for producing hollow container with lid |
| JP2012186239A JP5630480B2 (en) | 2011-10-21 | 2012-08-27 | Method for manufacturing container with lid |
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| Publication Number | Publication Date |
|---|---|
| TW201318742A TW201318742A (en) | 2013-05-16 |
| TWI523719B true TWI523719B (en) | 2016-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW101137060A TWI523719B (en) | 2011-10-21 | 2012-10-08 | Method for manufacturing the attached container, the joining method, the method of manufacturing the hollow container, and the method of manufacturing the hollow container |
Country Status (3)
| Country | Link |
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| KR (3) | KR20170004009A (en) |
| CN (2) | CN103889637B (en) |
| TW (1) | TWI523719B (en) |
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| JP7243262B2 (en) * | 2019-02-15 | 2023-03-22 | 富士電機株式会社 | Semiconductor module, vehicle and manufacturing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS50123545A (en) * | 1974-03-18 | 1975-09-29 | ||
| US4352711A (en) * | 1981-06-15 | 1982-10-05 | Branson Ultrasonics Corporation | Friction welding apparatus |
| US4577088A (en) * | 1984-06-27 | 1986-03-18 | Sws Inc. | Method of laser butt welding |
| JPS6233081A (en) * | 1985-08-02 | 1987-02-13 | Inoue Japax Res Inc | Friction welding equipment |
| JP2697809B2 (en) | 1993-08-17 | 1998-01-14 | 千代田化工建設株式会社 | External burr cutting device for friction welding machine |
| JPH08215863A (en) | 1994-12-15 | 1996-08-27 | Toyota Motor Corp | Friction welding method and its device |
| JPH11354660A (en) * | 1998-06-04 | 1999-12-24 | Daishinku:Kk | Package for electronic part and hermetic sealing method therefor |
| JP2001212679A (en) * | 2000-02-02 | 2001-08-07 | Kobe Steel Ltd | Welded member, welded container and their manufacturing method |
| JP2003126968A (en) * | 2001-10-19 | 2003-05-08 | Ishikawajima Harima Heavy Ind Co Ltd | Method and device for direct acting friction welding |
| JP4242792B2 (en) | 2004-03-05 | 2009-03-25 | 電気興業株式会社 | High frequency induction heating coil device |
| CN101500743A (en) * | 2006-07-19 | 2009-08-05 | 日本轻金属株式会社 | Friction welded part and method of friction welding |
| JP5187886B2 (en) | 2007-10-31 | 2013-04-24 | 学校法人日本大学 | Protrusion formation by friction welding |
| CN101285782B (en) * | 2008-05-29 | 2010-06-02 | 西北工业大学 | Linear friction welding integral leaf disc joint quality checking method |
| JP2011001694A (en) * | 2009-06-16 | 2011-01-06 | Sumikei-Nikkei Engineering Co Ltd | Support for guard fence |
| JP2011025281A (en) * | 2009-07-24 | 2011-02-10 | Nakamura Tome Precision Ind Co Ltd | Friction welding method |
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| Publication number | Publication date |
|---|---|
| CN105215539A (en) | 2016-01-06 |
| CN103889637B (en) | 2016-03-02 |
| KR20170004009A (en) | 2017-01-10 |
| TW201318742A (en) | 2013-05-16 |
| KR20140069286A (en) | 2014-06-09 |
| KR101533547B1 (en) | 2015-07-02 |
| KR20150044978A (en) | 2015-04-27 |
| CN103889637A (en) | 2014-06-25 |
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