TWI494408B - Adhesive sheet for manufacturing semiconductor device, and semiconductor device manufacturing method using the same - Google Patents

Adhesive sheet for manufacturing semiconductor device, and semiconductor device manufacturing method using the same Download PDF

Info

Publication number
TWI494408B
TWI494408B TW102110256A TW102110256A TWI494408B TW I494408 B TWI494408 B TW I494408B TW 102110256 A TW102110256 A TW 102110256A TW 102110256 A TW102110256 A TW 102110256A TW I494408 B TWI494408 B TW I494408B
Authority
TW
Taiwan
Prior art keywords
semiconductor device
resin
heating
strength
manufacturing
Prior art date
Application number
TW102110256A
Other languages
Chinese (zh)
Other versions
TW201348387A (en
Inventor
Hidemasa Kasuga
Atsufumi Yamai
Satoru Machii
Original Assignee
Tomoegawa Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tomoegawa Co Ltd filed Critical Tomoegawa Co Ltd
Publication of TW201348387A publication Critical patent/TW201348387A/en
Application granted granted Critical
Publication of TWI494408B publication Critical patent/TWI494408B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/40Adhesives in the form of films or foils characterised by release liners
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/304Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being heat-activatable, i.e. not tacky at temperatures inferior to 30°C
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • H01L2224/45001Core members of the connector
    • H01L2224/45099Material
    • H01L2224/451Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
    • H01L2224/45138Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
    • H01L2224/45144Gold (Au) as principal constituent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

Description

半導體裝置製造用接著片及半導體裝置之製造方法Semiconductor sheet for manufacturing semiconductor device and method for manufacturing semiconductor device 發明領域Field of invention

本發明係有關於一種半導體裝置製造用接著片及半導體裝置之製造方法。The present invention relates to an adhesive sheet for manufacturing a semiconductor device and a method of manufacturing the semiconductor device.

本申請係依據已於2012年3月26日於日本提出申請之特願2012-70403號主張優先權,並在此引用其內容。The present application claims priority based on Japanese Patent Application No. 2012-70403, filed on Jan.

發明背景Background of the invention

近年,伴隨著可攜式電腦、手機等電子機器的小型化及多功能化,除了構成電子機器之電子零件的小型化及高積體化以外,更需要電子零件的高密度安裝技術。在該背景下,取代QFP(Quad Flat Package:四面扁平封裝)及SOP(Small Outline Package:小輪廓封裝)等周邊安裝型之半導體裝置,而有一種可高密度安裝的CSP(Chip Scale Package:晶片尺寸封裝)等面安裝型之半導體裝置備受注目。又,在CSP中尤以QFN(Quad Flat Non-leaded:四面扁平無引線)封裝可適用習知之半導體裝置的製造技術來進行製造,尤為理想。所以,QFN封裝主要是作為100插銷以 下之少端子型半導體裝置使用。In recent years, in addition to miniaturization and multi-functionalization of electronic devices such as portable computers and mobile phones, in addition to miniaturization and high integration of electronic components constituting electronic devices, high-density mounting technology for electronic components is required. In this context, instead of a peripheral mounted semiconductor device such as a QFP (Quad Flat Package) and an SOP (Small Outline Package), there is a CSP (Chip Scale Package) that can be mounted at a high density. Dimensional package) The isoelectrically mounted semiconductor device attracts attention. Further, it is particularly preferable that the CSP is manufactured by a QFN (Quad Flat Non-leaded) package, which can be manufactured by a conventional semiconductor device manufacturing technique. Therefore, the QFN package is mainly used as a 100-pin The following is a small terminal type semiconductor device.

作為QFN封裝之製造方法,概略上周知有下述方法。首先,在貼著步驟中將接著片貼著於引線框架之一面。接下來在晶粒附接步驟中,將各個IC晶片等半導體元件搭載至複數形成於引線框架之半導體元件搭載部(晶粒墊部)。接著在導線接合步驟中,將沿著引線框架之各半導體元件搭載部外周而配設的複數引線及半導體元件藉由接合導線電連接。接著,在密封步驟中將搭載至引線框架之半導體元件藉由密封樹脂密封。其後在剝離步驟中將前述接著片從引線框架剝離。藉由該等步驟,可形成配列有複數QFN封裝的QFN單元。最後,在切割步驟中將該QFN單元沿著各QFN封裝之外周進行切割。藉由該步驟,可製造複數個QFN封裝。As a method of manufacturing the QFN package, the following method is generally known. First, the bonding sheet is attached to one side of the lead frame in the attaching step. Next, in the die attaching step, a semiconductor element such as each IC chip is mounted on a plurality of semiconductor element mounting portions (die pad portions) formed on the lead frame. Next, in the wire bonding step, the plurality of leads and the semiconductor elements disposed along the outer circumference of each of the semiconductor element mounting portions of the lead frame are electrically connected by a bonding wire. Next, the semiconductor element mounted on the lead frame is sealed by a sealing resin in the sealing step. Thereafter, the aforementioned sheet is peeled off from the lead frame in the peeling step. By these steps, a QFN cell with a complex QFN package can be formed. Finally, the QFN cell is cut along the periphery of each QFN package during the cutting step. With this step, a plurality of QFN packages can be fabricated.

習知在QFN封裝之製造方法中,眾知的有在常溫(5~35℃)下貼著於引線框架之常溫接著型接著片、或加熱接著型接著片,該加熱接著型接著片具備熱硬化型接著劑層,並在抵接於引線框架之狀態下,以隨意的溫度加熱而貼著於引線框架。Conventionally, in the manufacturing method of the QFN package, there is known a room temperature bonding type sheet which is attached to a lead frame at a normal temperature (5 to 35 ° C), or a heating type bonding sheet, and the heating type is followed by a sheet having heat. The hardened adhesive layer is heated at an arbitrary temperature to adhere to the lead frame while being in contact with the lead frame.

常溫接著型接著片對引線框架之貼著作業相當容易。然而,在其後之密封步驟中存有容易產生樹脂洩漏(模製溢料)之問題。The normal temperature and the subsequent type of film are quite easy to apply to the lead frame. However, there is a problem that resin leakage (molding flash) is liable to occur in the subsequent sealing step.

加熱接著型接著片與引線框架之接著強度高且難以產生模製溢料。The heat-bonding type of the back sheet has a high bonding strength with the lead frame and it is difficult to produce a molding flash.

作為加熱接著型接著片,例如已提議一種具有含氟樹 脂及反應性彈性物之接著劑層的半導體裝置製造用接著片(例如專利文獻1)。依據專利文獻1之發明,可圖謀防止模製溢料。As a heating-on-substrate, for example, a fluorine-containing tree has been proposed. An adhesive sheet for producing a semiconductor device of an adhesive layer of a grease and a reactive elastic material (for example, Patent Document 1). According to the invention of Patent Document 1, it is possible to prevent the molding of the flash.

先前技術文獻Prior technical literature 專利文獻Patent literature

專利文獻1:特開2007-123711號公報Patent Document 1: JP-A-2007-123711

發明概要Summary of invention

然而,習知之加熱接著型接著片在常溫下不會貼著於引線框架或配線基板。因此,必須在貼著步驟中預先施行加熱處理,故半導體裝置之製造作業相當煩雜。However, the conventional heating-and-substrate sheet does not adhere to the lead frame or the wiring substrate at normal temperature. Therefore, it is necessary to perform the heat treatment in advance in the attaching step, so that the manufacturing operation of the semiconductor device is rather complicated.

再加上,加熱接著型接著片與引線框架及配線基板之熱膨脹率差異甚大,因此加熱時可能使引線框架及配線基板產生翹曲。Further, since the thermal expansion ratio of the heat-receiving type bonding sheet and the lead frame and the wiring substrate is greatly different, warpage of the lead frame and the wiring substrate may occur during heating.

近年,為了因應電子機器進一步的小型化及高性能化,半導體裝置之小型化及高性能化亦有所進展。伴隨著半導體裝置之小型化及高性能化,引線框架及配線基板逐漸地更加輕薄化或每單位面積的穿孔面積更形加大,而成為剛性低之物。因此,一旦對上述低剛性的引線框架及配線基板等施行用以貼著加熱接著型接著片之加熱處理,即有容易在引線框架及配線基板產生翹曲之問題。貼著步驟中一旦在引線框架及配線基板產生大型翹曲,便難以在接續的晶粒附接步驟及導線接合步驟中定位,而有損及半導 體裝置之生產性之虞。In recent years, in order to further reduce the size and performance of electronic devices, the miniaturization and high performance of semiconductor devices have also progressed. With the miniaturization and high performance of the semiconductor device, the lead frame and the wiring substrate are gradually lighter and thinner, or the perforation area per unit area is more increased, and the rigidity is low. Therefore, when the low-rigidity lead frame, the wiring board, and the like are subjected to heat treatment for adhering the heat-bonding type back sheet, there is a problem that warpage is likely to occur in the lead frame and the wiring board. In the pasting step, once large warpage occurs in the lead frame and the wiring substrate, it is difficult to position in the subsequent die attaching step and the wire bonding step, and damage the semiconductor The productivity of the body device.

例如,在引用文獻1之發明中雖可良好地抑制模製溢料,但其並非可充分抑制近年已薄型化之引線框架上產生之翹曲的發明。For example, in the invention of Citation 1, although the molding flash can be satisfactorily suppressed, it is not an invention capable of sufficiently suppressing the warpage generated on the lead frame which has been thinned in recent years.

爰此,本發明目的在於提供一種可良好地抑制模製溢料且可提高半導體裝置之生產性的半導體裝置製造用接著片。In view of the above, an object of the present invention is to provide an adhesive sheet for manufacturing a semiconductor device which can suppress molding flash and can improve the productivity of a semiconductor device.

本發明之半導體裝置製造用接著片係具備基材及設於前述基材之一面的熱硬化型接著劑層,並可剝離地貼著於半導體裝置之引線框架或配線基板者,其特徵在於前述接著劑層係:在下述剝離試驗A中測定之加熱前接著強度a在0.07N/20mm以上,在下述剝離試驗B中測定之加熱後接著強度b在0.58N/20mm以上,且在下述剝離試驗C中測定之加熱後接著強度c在1.17N/20mm以上:The adhesive sheet for manufacturing a semiconductor device according to the present invention includes a substrate and a thermosetting adhesive layer provided on one surface of the substrate, and is adhered to the lead frame or the wiring substrate of the semiconductor device in a peeling manner, and is characterized in that The following agent layer: the strength a before heating was measured in the following peeling test A was 0.07 N/20 mm or more, and the strength b after heating measured in the following peeling test B was 0.58 N/20 mm or more, and the peeling test was as follows. The heating c measured in C is followed by a strength c of 1.17 N/20 mm or more:

<剝離試驗A><Peel Test A>

‧令表面設有鍍金層之銅板為被貼著板;‧在25℃、壓力0.37N/mm下,將20mm寬之半導體裝置製造用接著片貼著至前述被貼著板作為加熱前試料;‧在測定溫度25℃、剝離角度90°及剝離速度50mm/min下,將前述加熱前試料之半導體裝置製造用接著片剝離以求算最大應力,並以此為加熱前接著強度a;‧ The copper plate with the gold-plated layer on the surface is placed on the plate; ‧ a 20 mm wide semiconductor device manufacturing adhesive sheet is attached to the above-mentioned adhering plate as a pre-heating sample at 25 ° C and a pressure of 0.37 N/mm; ‧ at a measurement temperature of 25 ° C, a peeling angle of 90 ° and a peeling speed of 50 mm / min, the above-mentioned pre-heating sample semiconductor device manufacturing sheet is peeled off to calculate the maximum stress, and this is the heating before the strength a;

<剝離試驗B><Peel Test B>

‧對前述剝離試驗A中準備的加熱前試料,在175℃下 施行1小時的加熱處理作為加熱後試料;‧在測定溫度175℃、剝離角度90°及剝離速度10mm/min下,將前述加熱後試料之半導體裝置製造用接著片剝離以求算最大應力,並以此為加熱後接著強度b;‧ For the pre-heating sample prepared in the aforementioned peel test A, at 175 ° C The heat treatment was performed for 1 hour as a sample after heating; ‧ at a measurement temperature of 175 ° C, a peeling angle of 90 °, and a peeling speed of 10 mm/min, the film for manufacturing the semiconductor device after heating was peeled off to calculate the maximum stress, and Taking this as the heating followed by the strength b;

<剝離試驗C><Peel Test C>

‧在測定溫度175℃、剝離角度90°及剝離速度500mm/min下,將前述剝離試驗B中準備的加熱後試料之半導體裝置製造用接著片剝離以求算最大應力,並以此為加熱後接著強度c。‧ At the measurement temperature of 175 ° C, the peeling angle of 90 °, and the peeling speed of 500 mm / min, the post-heating sample for the semiconductor device prepared in the peeling test B was peeled off to calculate the maximum stress, and this was used as the heating. Then the intensity c.

本發明之半導體裝置之製造方法係使用前述本發明之半導體裝置製造用接著片者,該製造方法具備下述步驟:貼著步驟,將前述半導體裝置製造用接著片貼著至引線框架或配線基板;晶粒附接步驟,將半導體元件搭載至前述引線框架或前述配線基板;密封步驟,以密封樹脂將前述半導體元件密封;及剝離步驟,前述密封步驟之後,將前述半導體裝置製造用接著片自前述引線框架或前述配線基板剝離。In the method of manufacturing a semiconductor device of the present invention, the above-described method for manufacturing a semiconductor device according to the present invention includes the step of attaching the bonding sheet for manufacturing a semiconductor device to a lead frame or a wiring substrate. a die attaching step of mounting a semiconductor element on the lead frame or the wiring substrate; a sealing step of sealing the semiconductor element with a sealing resin; and a peeling step of, after the sealing step, the bonding piece for manufacturing the semiconductor device The lead frame or the wiring board is peeled off.

本發明之半導體裝置製造用接著片可良好地抑制模製溢料且可提高半導體裝置之生產性。The adhesive sheet for manufacturing a semiconductor device of the present invention can satisfactorily suppress molding flash and improve the productivity of the semiconductor device.

10‧‧‧接著片10‧‧‧Next film

20‧‧‧引線框架20‧‧‧ lead frame

21‧‧‧半導體元件搭載部(晶粒墊部)21‧‧‧Semiconductor component mounting section (die pad section)

22‧‧‧引線22‧‧‧ leads

30‧‧‧半導體元件30‧‧‧Semiconductor components

31‧‧‧接合導線31‧‧‧Connected wire

40‧‧‧密封樹脂40‧‧‧ sealing resin

50‧‧‧QFN封裝50‧‧‧QFN package

60‧‧‧QFN單元60‧‧‧QFN unit

圖1係顯示本發明半導體裝置之製造方法中使用之引線框架之一例的俯視圖。Fig. 1 is a plan view showing an example of a lead frame used in a method of manufacturing a semiconductor device of the present invention.

圖2(a)~(f)係說明本發明半導體裝置之製造方法之一 例的步驟圖。2(a) to (f) illustrate one of the manufacturing methods of the semiconductor device of the present invention. Step diagram of the example.

用以實施發明之形態Form for implementing the invention

以下,詳細說明適用本發明之接著片及使用該接著片之半導體裝置之製造方法之例。惟本發明並非僅受該等例限定。在不脫離本發明主旨之範圍內,可進行附加、省略、變更、置換及其他變更。Hereinafter, an example of a method of manufacturing a semiconductor wafer to which the present invention is applied and a semiconductor device using the same will be described in detail. However, the invention is not limited solely by these examples. Additions, omissions, changes, substitutions, and other changes can be made without departing from the scope of the invention.

本發明之半導體裝置製造用接著片(以下有時僅稱為接著片)係可剝離地貼著於半導體裝置之引線框架或配線基板者。即係接著後藉由使用某程度之力量即可輕易地剝離之薄片。The adhesive sheet for manufacturing a semiconductor device of the present invention (hereinafter sometimes referred to simply as a "back sheet") is attached to a lead frame or a wiring board of a semiconductor device in a peelable manner. That is, the sheet can be easily peeled off by using a certain degree of force.

引線框架係藉由對金屬板進行蝕刻或壓製等而形成有導體圖案者。配線基板係於電絕緣性基板表面(或有時包含內面)以導電性材料形成導體圖案者。The lead frame is formed by forming a conductor pattern by etching or pressing a metal plate. The wiring board is formed by forming a conductor pattern with a conductive material on the surface of the electrically insulating substrate (or sometimes including the inner surface).

本發明之接著片係具備基材及設於前述基材之一面的熱硬化型接著劑層即所謂的加熱接著型接著片。The adhesive sheet of the present invention comprises a substrate and a thermosetting adhesive layer which is provided on one surface of the substrate, that is, a so-called heat-resistant adhesive sheet.

基材可任擇。有耐熱性之基材可適當舉例如耐熱性樹脂膜及金屬箔等。The substrate can be optional. As the substrate having heat resistance, for example, a heat resistant resin film, a metal foil, or the like can be suitably used.

使用接著片來製造QFN封裝等之半導體裝置時,接著片在晶粒附接步驟、導線接合步驟及密封步驟等步驟中會暴露在150~250℃之高溫下。作為基材使用耐熱性樹脂膜時,溫度一旦在其玻璃轉移溫度(Tg)以上,前述耐熱性膜之熱膨脹係數會急遽增加,而與金屬製引線框架之熱膨脹差增大。因此,恢復到室溫時,在耐熱性膜及引線框架有 產生翹曲之虞。而且在耐熱性膜及引線框架產生翹曲的情況下,在密封步驟中恐無法將引線框架裝接至模具的定位插銷,而有產生位移不良之虞。When a semiconductor device such as a QFN package is manufactured using a bonding sheet, the bonding sheet is exposed to a high temperature of 150 to 250 ° C in the steps of the die attaching step, the wire bonding step, and the sealing step. When a heat resistant resin film is used as the substrate, when the temperature is higher than the glass transition temperature (Tg), the thermal expansion coefficient of the heat resistant film is rapidly increased, and the difference in thermal expansion from the metal lead frame is increased. Therefore, when returning to room temperature, there are heat-resistant films and lead frames. Produce a warp. Further, in the case where the heat-resistant film and the lead frame are warped, it is feared that the lead frame cannot be attached to the positioning pin of the mold in the sealing step, and the displacement is poor.

因此在使用耐熱性膜作為基材時,宜使用玻璃轉移溫度在150℃以上的耐熱性膜,較理想係玻璃轉移溫度在165℃以上,且更理想係在180℃以上較佳。玻璃轉移溫度之上限值可任擇。又,基材的玻璃轉移溫度宜比上述步驟中之高溫時的溫度更高。Therefore, when a heat resistant film is used as the substrate, a heat resistant film having a glass transition temperature of 150 ° C or higher is preferably used. The glass transition temperature is preferably 165 ° C or higher, and more preferably 180 ° C or higher. The upper limit of the glass transition temperature is optional. Further, the glass transition temperature of the substrate is preferably higher than the temperature at the high temperature in the above step.

又,作為基材,以耐熱性膜在150~250℃下之熱膨脹係數為5~50ppm/℃為佳,在8~40ppm/℃較佳,且在10~30ppm/℃更佳,而作為具有上述特性之耐熱性膜,可舉例如由聚醯亞胺、聚醯胺、聚醚碸、聚苯硫、聚醚酮、聚醚醚酮、三乙醯纖維素及/或聚醚醯亞胺等所構成之薄膜。Further, as the substrate, the thermal expansion coefficient of the heat-resistant film at 150 to 250 ° C is preferably 5 to 50 ppm / ° C, preferably 8 to 40 ppm / ° C, and more preferably 10 to 30 ppm / ° C. The heat-resistant film of the above characteristics may, for example, be a polyimine, a polyamine, a polyether oxime, a polyphenylene sulfide, a polyether ketone, a polyetheretherketone, a triethylcellulose, and/or a polyether quinone. The film formed by the film.

又,在作為基材而使用金屬箔的情況下,基於與前述耐熱性膜相同之理由,金屬箔在150~250℃下之熱膨脹係數在5~50ppm/℃為佳,在8~40ppm/℃較佳,且在10~30ppm/℃更佳。作為金屬,可舉如由金、銀、銅、鉑、鋁、鎂、鈦、鉻、錳、鐵、鈷、鎳、鋅、鈀、銦或錫所構成之箔、或以該等金屬為主成分之合金箔、或者該等之鍍箔。Further, when a metal foil is used as the substrate, the thermal expansion coefficient of the metal foil at 150 to 250 ° C is preferably 5 to 50 ppm / ° C for the same reason as the heat resistant film, and is 8 to 40 ppm / ° C. Preferably, it is more preferably 10 to 30 ppm/°C. The metal may be a foil composed of gold, silver, copper, platinum, aluminum, magnesium, titanium, chromium, manganese, iron, cobalt, nickel, zinc, palladium, indium or tin, or mainly composed of such metals. An alloy foil of the composition, or a plated foil of the same.

使用本發明之接著片來製造半導體裝置時,為了防止在後述剝離步驟中之殘膠,下述定義之接著強度之比(接著強度比)Sa/Sb宜在1.5以上:接著強度Sa,基材與接著劑層之接著強度;接著強度Sb,密封樹脂及引線框架與接 著劑層之接著強度或是密封樹脂及配線基板與接著劑層之接著強度。Sa/Sb低於1.5時,在接著片剝離步驟中容易產生殘膠。而,為了使接著強度比Sa/Sb在1.5以上,以耐熱性膜的情況而言宜在形成接著劑層之前,於耐熱性膜之形成接著劑層之側的表面預先施行電暈處理、電漿處理、底層塗料處理及噴砂等諸如提高耐熱性膜與接著劑層之接著強度Sa的處理。又,以金屬箔的情況而言,由其製法可分類成軋延金屬箔及電解金屬箔,為了使接著強度比Sa/Sb在1.5以上,以使用電解金屬箔以及於其業經粗面化該側之面調整設置接著劑層為佳。又,電解金屬箔中尤宜使用電解銅箔。而,接著強度可使用拉伸試驗機等進行測定。When the semiconductor device is manufactured using the bonding sheet of the present invention, in order to prevent the residual glue in the peeling step described later, the ratio of the bonding strength (the subsequent strength ratio) Sa/Sb defined below is preferably 1.5 or more: the bonding strength Sa, the substrate The bonding strength with the adhesive layer; then the strength Sb, the sealing resin and the lead frame are connected The adhesive strength of the coating layer or the bonding strength of the sealing resin and the wiring substrate and the adhesive layer. When Sa/Sb is less than 1.5, residual glue is easily generated in the sheet peeling step. In order to make the adhesion strength ratio Sa/Sb 1.5 or more, in the case of a heat resistant film, it is preferable to perform corona treatment and electricity on the surface of the heat resistant film on the side where the adhesive layer is formed before forming the adhesive layer. The treatment such as slurry treatment, primer treatment, and sand blasting, etc., such as improving the adhesion strength Sa of the heat resistant film and the adhesive layer. Further, in the case of a metal foil, it can be classified into a rolled metal foil and an electrolytic metal foil by a production method thereof, and in order to make the adhesive strength ratio Sa/Sb 1.5 or more, an electrolytic metal foil is used and roughened. It is preferred to adjust the adhesive layer on the side. Further, electrolytic copper foil is particularly preferably used in the electrolytic metal foil. Further, the strength can be measured using a tensile tester or the like.

基材厚度可任擇,可考慮材質等來決定。例如可舉例如10~100μm之厚度。The thickness of the substrate can be selected, and can be determined in consideration of materials and the like. For example, it is a thickness of 10 to 100 μm.

本發明之接著片的接著劑層具備特定的加熱前接著強度a、特定的加熱後接著強度b及特定的接著強度c。接著片藉由具備該接著劑層,可良好地抑制模製溢料且可提高半導體裝置之生產性。The adhesive layer of the adhesive sheet of the present invention has a specific heating front-rear strength a, a specific heating-receiving strength b, and a specific adhesive strength c. By providing the adhesive layer in the subsequent sheet, the molding flash can be satisfactorily suppressed and the productivity of the semiconductor device can be improved.

接著劑層係藉由加熱硬化而與引線框架或配線基板貼著之熱硬化型層。The adhesive layer is a thermosetting layer that is adhered to the lead frame or the wiring substrate by heat curing.

作為熱硬化型接著劑層,可舉例如含有反應性彈性物及/或熱硬化型樹脂且摻混有硬化劑者。當中又以含有反應性彈性物且摻混有硬化劑者為佳。藉由使用反應性彈性物,可使後述之加熱前接著強度a、加熱後接著強度b及加熱後接著強度c較為適當。The thermosetting adhesive layer may, for example, be a reactive elastomer and/or a thermosetting resin and blended with a curing agent. It is preferred to include a reactive elastomer and a hardener. By using the reactive elastic material, the strength a before heating, the strength b after heating, and the strength c after heating can be appropriately selected.

反應性彈性物具有羧基、胺基、乙烯基、環氧基等官能基,或於側鏈具有酸酐。因而具有反應性。反應性彈性物例如在製造彈性樹脂等時,可藉由使具有官能基之單體共聚合而製造。又,亦可藉由在製造具有乙烯基鍵等不飽和鍵之彈性樹脂等後,於該乙烯基等不飽和鍵導入環氧基等官能基而製造。而,作為具有官能基之單體,可舉例如丙烯酸、甲基丙烯酸等具有乙烯基鍵及官能基之單體。The reactive elastomer has a functional group such as a carboxyl group, an amine group, a vinyl group, or an epoxy group, or an acid anhydride in a side chain. It is therefore reactive. The reactive elastic material can be produced, for example, by copolymerizing a monomer having a functional group when producing an elastic resin or the like. In addition, after producing an elastic resin having an unsaturated bond such as a vinyl bond or the like, a functional group such as an epoxy group may be introduced into an unsaturated bond such as a vinyl group. Further, examples of the monomer having a functional group include a monomer having a vinyl bond and a functional group such as acrylic acid or methacrylic acid.

作為反應性彈性物可舉例如:含羧基之苯乙烯-乙烯-丁烯-苯乙烯共聚物及含順丁烯二酸酐之苯乙烯-乙烯-丁烯-苯乙烯共聚物等苯乙烯-乙烯-丁烯-苯乙烯共聚物(SEBS);含羧基之苯乙烯-丁二烯共聚物、含順丁烯二酸酐之苯乙烯-丁二烯共聚物及含羧基之苯乙烯-丁二烯飽和共聚物等苯乙烯-丁二烯共聚物;含羧基之苯乙烯-異戊二烯共聚物及含羧基之苯乙烯-異戊二烯飽和共聚物等苯乙烯-異戊二烯共聚物;含環氧基之苯乙烯系嵌段共聚物及含順丁烯二酸酐之苯乙烯-乙烯-丁烯共聚物等苯乙烯系熱可塑性彈性物;含羧基之丙烯腈-丁二烯共聚物、胺基改質丙烯腈-丁二烯共聚物及含氫化羧基之丙烯腈-丁二烯共聚物等丙烯腈-丁二烯共聚物(NBR);以及胺基改質多元醇樹脂、胺基改質苯氧基樹脂、聚乙烯丁醛樹脂、聚乙烯縮醛樹脂、含羧基之丙烯酸橡膠、羥基末端飽和共聚聚酯樹脂、羧基末端飽和共聚物聚酯樹脂等。當中從耐熱性等觀點看來又以苯乙烯系熱可塑性彈性物為佳,且以SEBS較佳。而,「含順丁烯二酸酐」表示於側鏈具有酸酐。The reactive elastomer may, for example, be a styrene-ethylene-butylene-styrene copolymer containing a carboxyl group and a styrene-ethylene copolymer such as a styrene-ethylene-butylene-styrene copolymer containing maleic anhydride. Butene-styrene copolymer (SEBS); styrene-butadiene copolymer containing carboxyl group, styrene-butadiene copolymer containing maleic anhydride, and saturated copolymerization of styrene-butadiene containing carboxyl group a styrene-butadiene copolymer such as a carboxyl group; a styrene-isoprene copolymer such as a carboxyl group-containing styrene-isoprene copolymer; and a carboxyl group-containing styrene-isoprene saturated copolymer; A styrene-based thermoplastic elastomer having a styrene-based block copolymer of oxy group and a styrene-ethylene-butene copolymer containing maleic anhydride; an acrylonitrile-butadiene copolymer containing a carboxyl group, and an amine group Modified acrylonitrile-butadiene copolymer and acrylonitrile-butadiene copolymer (NBR) such as hydrogenated carboxyl group acrylonitrile-butadiene copolymer; and amine modified polyol resin, amine modified benzene Oxygen resin, polyvinyl butyral resin, polyvinyl acetal resin, carboxyl-containing acrylic rubber, hydroxyl terminal saturation Polymerization of the polyester resin, the carboxyl terminus of saturated copolymer polyester resin and the like. Among them, a styrene-based thermoplastic elastomer is preferred from the viewpoint of heat resistance and the like, and SEBS is preferred. Further, "m-containing maleic anhydride" means an acid anhydride in a side chain.

該等熱可塑性樹脂可1種單獨使用,亦可將2種以上組合使用。These thermoplastic resins may be used alone or in combination of two or more.

而,作為熱可塑性樹脂,亦可使用含有氟之熱可塑性樹脂(含氟熱可塑性樹脂)。Further, as the thermoplastic resin, a fluorine-containing thermoplastic resin (fluorine-containing thermoplastic resin) can also be used.

SEBS中,以苯乙烯/乙烯及丁烯表示之質量比(有時會稱為S/EB比)在10/90以上且低於30/70為佳,且在15/85~25/75較佳。In SEBS, the mass ratio (sometimes referred to as the S/EB ratio) expressed by styrene/ethylene and butene is preferably 10/90 or more and less than 30/70, and is 15/85 to 25/75. good.

作為熱硬化性樹脂,可舉如習知使用於接著劑層者,可任擇使用。可舉例如脲樹脂、三聚氰胺樹脂、苯胍胺樹脂、乙胍樹脂、苯酚樹脂、間苯二酚樹脂、二甲苯樹脂、呋喃樹脂、不飽和聚酯樹脂、酞酸二烯丙酯樹脂、異氰酸酯樹脂、環氧樹脂、順丁烯二醯亞胺樹脂及耐地醯亞胺(nadimide)樹脂等。該等熱硬化性樹脂可1種單獨使用,亦可將2種以上組合使用。The thermosetting resin can be used as it is conventionally used in an adhesive layer. For example, urea resin, melamine resin, benzoguanamine resin, acetamidine Resin, phenol resin, resorcinol resin, xylene resin, furan resin, unsaturated polyester resin, diallyl citrate resin, isocyanate resin, epoxy resin, maleimide resin and ground resistance Nadimide resin and the like. These thermosetting resins may be used alone or in combination of two or more.

又,作為熱硬化性樹脂亦可使用含有氟之熱硬化性樹脂(含氟之熱硬化性樹脂)。Further, as the thermosetting resin, a thermosetting resin containing fluorine (a thermosetting resin containing fluorine) may be used.

不只反應性彈性物及/或熱硬化性樹脂,接著劑層亦可再加上含有反應性彈性物以外之熱可塑性樹脂。The reactive elastic material and/or the thermosetting resin may be added to the adhesive layer, and a thermoplastic resin other than the reactive elastic material may be further added.

作為熱可塑性樹脂之例,可舉如聚丁二烯、聚丙烯腈、聚乙烯丁醛、聚醯胺、聚醯胺醯亞胺、聚醯亞胺、聚酯、聚胺基甲酸乙酯及丙烯酸橡膠等。Examples of the thermoplastic resin include polybutadiene, polyacrylonitrile, polyvinyl butyral, polyamine, polyamidimide, polyimide, polyester, and polyurethane. Acrylic rubber, etc.

而,作為熱可塑性樹脂,亦可使用含有氟之熱可塑性樹脂(含氟之熱可塑性樹脂)。Further, as the thermoplastic resin, a fluorine-containing thermoplastic resin (fluorine-containing thermoplastic resin) can also be used.

接著劑層中之樹脂含量可考慮樹脂之種類等來 決定。例如,以80~98質量%為佳,且以85~95質量%較佳。在低於上述下限值時,有加熱後接著強度b及c降低且模製溢料特性降低之虞。在超過上述上限值時,將難以取得與其他原料之摻混平衡。樹脂中之反應性彈性物含量可任擇,例如在50質量%以上為佳,在65質量%以上較佳,且在80質量%以上更佳。The resin content in the layer of the agent may be considered in consideration of the type of the resin, etc. Decide. For example, it is preferably 80 to 98% by mass, and more preferably 85 to 95% by mass. When it is less than the above lower limit value, there is a possibility that the strengths b and c are lowered after the heating and the molding flash characteristics are lowered. When the above upper limit is exceeded, it is difficult to obtain a blending balance with other raw materials. The content of the reactive elastomer in the resin is optional, and is preferably, for example, 50% by mass or more, more preferably 65% by mass or more, and still more preferably 80% by mass or more.

作為硬化劑,可因應反應性彈性物及熱硬化性樹脂之種類來適當決定,可舉例如聚異氰酸酯等。The curing agent can be appropriately determined depending on the type of the reactive elastic material and the thermosetting resin, and examples thereof include polyisocyanate.

接著劑層中之硬化劑含量可考慮硬化劑、反應性彈性物及熱硬化性樹脂之種類來適當決定。例如,相對於樹脂100質量份,在0.5~10質量份為佳。因應需求,亦以例如1~8重量份或2~7重量份為佳。The content of the curing agent in the subsequent layer can be appropriately determined in consideration of the types of the curing agent, the reactive elastic material, and the thermosetting resin. For example, it is preferably 0.5 to 10 parts by mass based on 100 parts by mass of the resin. It is also preferably, for example, 1 to 8 parts by weight or 2 to 7 parts by weight, depending on the demand.

在不損及本發明效果之範圍下,接著劑層亦可含有各種品質改良劑、填料、硬化促進劑及抗氧化劑等隨意成分。該等量可任擇,例如相對於樹脂100質量份,可適當使用0.5~10質量份,亦可使用1~8重量份或2~7重量份。The adhesive layer may contain various components such as a quality improver, a filler, a hardening accelerator, and an antioxidant, without departing from the effects of the present invention. The amount may be optionally 0.5 to 10 parts by mass, or 1 to 8 parts by weight or 2 to 7 parts by weight, based on 100 parts by mass of the resin.

作為品質改良劑,可舉例如含氟添加劑。藉由含有含氟添加劑,可在後述之剝離步驟中提高接著片之剝離性。As a quality improvement agent, a fluorine-containing additive is mentioned, for example. By containing a fluorine-containing additive, the peelability of the adhesive sheet can be improved in the peeling step described later.

含氟添加劑可任擇。可舉例如:含有全氟烷基之磺酸鹽、含有全氟烷基之羧酸鹽等的陰離子界面活性劑;及全氟烷基伸烷基氧化物加成物、含有含氟基及親油性基之寡聚物、含有含氟基及親水性基之寡聚物、含有含氟基及親水性基及親油性基之寡聚物等的非離子界面活性劑等含氟 界面活性劑等,其中又以非離子界面活性劑為佳,且以含有含氟基及親油性基之寡聚物較佳。陰離子界面活性劑因離子化之官能基在樹脂中受靜電性相互作用,使界面活性劑之自由度降低而難以顯現於表面。親油性基可任擇,舉例而言可舉如:烷基、烯丙基、乙烯基、烷基醚基、烷基酯基及丙烯酸酯基等。該等含氟添加劑可1種單獨使用,亦可將2種以上組合使用。Fluorine-containing additives are optional. For example, an anionic surfactant containing a perfluoroalkyl group sulfonate or a perfluoroalkyl group-containing carboxylate; and a perfluoroalkylalkylene oxide adduct, a fluorine-containing group, and a lipophilic property a fluorine-containing surfactant, a fluorine-containing group and a hydrophilic group-containing oligomer, a fluorine-containing group, a hydrophilic group, and a lipophilic group-containing oligomer, etc. A surfactant, etc., wherein a nonionic surfactant is preferred, and an oligomer containing a fluorine-containing group and a lipophilic group is preferred. The anionic surfactant is electrostatically interacted in the resin by the ionized functional group, and the degree of freedom of the surfactant is lowered to make it difficult to appear on the surface. The lipophilic group may be optionally exemplified by an alkyl group, an allyl group, a vinyl group, an alkyl ether group, an alkyl ester group, and an acrylate group. These fluorine-containing additives may be used alone or in combination of two or more.

摻混之含氟添加劑可為液體亦可為固體。從提高接著劑層之表面氟復原率及較可提高剝離性之觀點看來,以在25℃下為液體者為佳。The blended fluorine-containing additive may be a liquid or a solid. From the viewpoint of improving the fluorine recovery rate on the surface of the adhesive layer and improving the peelability, it is preferred to use a liquid at 25 ° C.

就適當的含氟添加劑而言,可舉如在25℃下為液體之含有含氟基及親油性基之寡聚物的MEGAFAC F-552、F-554、F-558(DIC股份有限公司製)等。In the case of a suitable fluorine-containing additive, MEGAFAC F-552, F-554, and F-558 (made by DIC Corporation) containing a fluorine-containing group and a lipophilic group-containing oligomer which are liquid at 25 ° C are mentioned. )Wait.

接著劑層中,相對於樹脂100質量份,含氟添加劑之含量可任擇。以0.5~20質量份為佳,以0.7~15質量份較佳,以1~10質量份更佳,又以1~7質量份更佳。在低於上述下限值時,有剝離性降低之虞;而在超過上述上限值時,有接著強度不夠充分而使模製溢料特性降低之虞。In the subsequent layer, the content of the fluorine-containing additive may be optional with respect to 100 parts by mass of the resin. It is preferably 0.5 to 20 parts by mass, more preferably 0.7 to 15 parts by mass, more preferably 1 to 10 parts by mass, and still more preferably 1 to 7 parts by mass. When the amount is less than the above lower limit, there is a possibility that the peeling property is lowered. When the amount is less than the above upper limit value, the subsequent strength is insufficient and the molding flash characteristics are lowered.

作為樹脂使用反應性彈性物時,相對於反應性彈性物100質量份,含氟添加劑之含量在0.5~20質量份為佳,在0.7~15質量份較佳,在1~10質量份較佳,又以在1~7質量份更佳,且在2.5~5.0質量份尤佳。在低於上述下限值時,有剝離性降低之虞;而在超過上述上限值時,有接著強度不夠充分而使模製溢料特性降低或後述之加熱前接著 強度a不夠充分之虞。When a reactive elastomer is used as the resin, the content of the fluorine-containing additive is preferably 0.5 to 20 parts by mass, preferably 0.7 to 15 parts by mass, more preferably 1 to 10 parts by mass, per 100 parts by mass of the reactive elastomer. It is preferably in the range of 1 to 7 parts by mass, and more preferably in the range of 2.5 to 5.0 parts by mass. When the amount is less than the above lower limit, the peeling property is lowered. When the amount is more than the above upper limit, the bonding strength is insufficient, and the molding flash property is lowered or the heating is described later. The strength a is not sufficient.

接著劑層中之含氟添加劑含量可考慮含氟添加劑之種類以及樹脂之種類及量等來適當決定。例如,在接著劑層中,以0.5~20質量%為佳,0.7~15質量%較佳,1~10質量%較佳,又以1~7質量%更佳,且2.5~5.0質量%尤佳。在低於上述下限值時,有剝離性降低之虞;而在超過上述上限值時,有加熱後接著強度b或c不夠充分而使模製溢料特性降低或加熱前接著強度a不夠充分之虞。The content of the fluorine-containing additive in the subsequent layer can be appropriately determined in consideration of the kind of the fluorine-containing additive, the kind and amount of the resin, and the like. For example, in the adhesive layer, preferably 0.5 to 20% by mass, 0.7 to 15% by mass, preferably 1 to 10% by mass, more preferably 1 to 7% by mass, and more preferably 2.5 to 5.0% by mass. good. When the amount is less than the above lower limit, the peeling property is lowered. When the upper limit is exceeded, the strength b or c is insufficient after heating, and the molding flash property is lowered or the strength a is insufficient before heating. Full of enthusiasm.

為了調整接著劑層之熱膨脹係數、熱傳導率、表面黏性及接著性等,亦可於接著劑層摻混無機或有機填料。作為無機填料,可舉如由粉碎型二氧化矽、熔融型二氧化矽、氧化鋁、氧化鈦、氧化鈹、氧化鎂、碳酸鈣、氮化鈦、氮化矽、氮化硼、硼化鈦、硼化鎢、碳化矽、碳化鈦、碳化鋯、碳化鉬、雲母、氧化鋅、碳黑、氫氧化鋁、氫氧化鈣、氫氧化鎂及三氧化銻等所構成之填料,或者於該等表面導入三甲基矽氧烷基等者等。又,作為有機填料,可舉如由聚醯亞胺、聚醯胺醯亞胺、聚醚醚酮、聚醚醯亞胺、聚酯醯亞胺、尼龍及矽氧樹脂等所構成之填料。In order to adjust the thermal expansion coefficient, thermal conductivity, surface viscosity, and adhesion of the adhesive layer, an inorganic or organic filler may be blended in the adhesive layer. Examples of the inorganic filler include pulverized cerium oxide, molten cerium oxide, aluminum oxide, titanium oxide, cerium oxide, magnesium oxide, calcium carbonate, titanium nitride, tantalum nitride, boron nitride, and titanium boride. a filler composed of tungsten boride, tantalum carbide, titanium carbide, zirconium carbide, molybdenum carbide, mica, zinc oxide, carbon black, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, and antimony trioxide, or the like The surface is introduced with a trimethylphosphonium group or the like. Further, examples of the organic filler include fillers composed of polyimine, polyamidoximine, polyetheretherketone, polyetherimine, polyesterimide, nylon, and an anthracene resin.

(加熱前接著強度a)(After heating, strength a)

接著劑層在剝離試驗A中測定的加熱前接著強度a在0.07N/20mm以上,較理想在0.1N/20mm以上,且更理想在0.15N/20mm以上。只要在上述下限值以上,在貼著步驟中,未施行熱處理即可良好地貼著於引線框架或配線基板。加熱前接著強度a之上限並無特別限定。The strength a of the heating agent before the heating layer measured in the peeling test A is 0.07 N/20 mm or more, preferably 0.1 N/20 mm or more, and more desirably 0.15 N/20 mm or more. When it is more than the above lower limit value, it is good to adhere to the lead frame or the wiring board in the pasting step without performing heat treatment. The upper limit of the strength a before heating is not particularly limited.

而,加熱前接著強度a係在加熱接著型接著片中表示硬化前之接著劑層的貼著性之指標。On the other hand, the strength a before heating is an index indicating the adhesion of the adhesive layer before curing in the heat-bonding type back sheet.

<剝離試驗A><Peel Test A>

‧以表面設有鍍金層之銅板為被貼著板。‧The copper plate with the gold-plated layer on the surface is attached to the board.

‧在25℃、壓力0.37N/mm下,將(20mm寬)半導體裝置製造用接著片貼著至前述被貼著板作為加熱前試料。‧ A (20 mm wide) semiconductor device manufacturing back sheet was attached to the above-mentioned adhering sheet as a sample before heating at 25 ° C and a pressure of 0.37 N/mm.

‧在測定溫度25℃、剝離角度90°及剝離速度50mm/min下,將前述加熱前試料之半導體裝置製造用接著片剝離以求算最大應力,並以此為加熱前接著強度a。‧ At the measurement temperature of 25 ° C, the peeling angle of 90 °, and the peeling speed of 50 mm / min, the film for manufacturing a semiconductor device for pre-heating was peeled off to calculate the maximum stress, and this was used as the heating strength a.

試驗所用之接著片例如可使用20mm×100mm之尺寸者。而,藉由使用拉伸試驗機等自試驗片(加熱前試料)之端部剝離接著片,可測定接著強度。又,準備接著片時,亦可在未完全硬化之程度的任擇溫度及時間例如150度左右的條件下,將材料混合物予以塗佈後進行3分鐘左右乾燥。The backsheet used for the test may be, for example, a size of 20 mm × 100 mm. On the other hand, the adhesive strength can be measured by peeling the adhesive sheet from the end portion of the test piece (pre-heating sample) using a tensile tester or the like. Moreover, when preparing a back sheet, the material mixture may be applied and dried for about 3 minutes at an optional temperature and time of, for example, about 150 degrees.

作為被貼著板,可舉例如在銅板依序設有鍍鎳層、鍍鈀層及鍍金層者。As the adhering plate, for example, a nickel plating layer, a palladium plating layer, and a gold plating layer are sequentially provided on the copper plate.

(加熱後接著強度b)(heating followed by strength b)

接著劑層在下述剝離試驗B中測定之加熱後接著強度b在0.58N/20mm以上,理想在0.70N/20mm以上,且更理想在0.80N/20mm以上。只要在上述下限值以上,即可良好地抑制模製溢料。剝離試驗B係在密封步驟中將樹脂充填至模具內且維持在隨意之壓力下時(保持時),即假設成相對於接著劑層之變形速度小的狀態者。加熱後接著強度b只要在上述下限值以上,即可良好地抑制保持時的模製溢料。加熱後 接著強度b之上限並無特別限定。The subsequent strength of the subsequent layer of the agent layer measured by the peeling test B described below is 0.58 N/20 mm or more, preferably 0.70 N/20 mm or more, and more desirably 0.80 N/20 mm or more. As long as it is at least the above lower limit value, the molding flash can be satisfactorily suppressed. The peeling test B is a state in which the resin is filled into the mold in the sealing step and maintained at an arbitrary pressure (when held), that is, a state in which the deformation speed with respect to the adhesive layer is small. When the strength b after the heating is at least the above lower limit value, the molding flash during the holding can be satisfactorily suppressed. After heating The upper limit of the strength b is not particularly limited.

<剝離試驗B><Peel Test B>

‧對前述<剝離試驗A>中準備的加熱前試料,在175℃下施行1小時的加熱處理作為加熱後試料。‧ The pre-heating sample prepared in the above-mentioned <peel test A> was subjected to heat treatment at 175 ° C for 1 hour as a sample after heating.

‧在測定溫度175℃、剝離角度90°、剝離角度90°及剝離速度10mm/min下,將前述加熱後試料之接著片剝離以求算最大應力,並以此為加熱後接著強度b。‧ At the measurement temperature of 175 ° C, the peeling angle of 90 °, the peeling angle of 90 °, and the peeling speed of 10 mm / min, the adhesive sheet of the sample after heating was peeled off to calculate the maximum stress, and this was followed by the strength b after heating.

(加熱後接著強度c)(heating followed by strength c)

接著劑層在下述剝離試驗C中測定之加熱後接著強度c在1.17N/20mm以上,理想在1.23N/20mm以上,且較理想在1.30N/20mm以上。只要在上述下限值以上,即可良好地抑制模製溢料。剝離試驗C係假設在密封步驟中將樹脂射出至模具內時(射出時),即相對於接著劑層之變形速度大的狀態者。加熱後接著強度c只要在上述下限值以上,即可良好地抑制射出時之模製溢料。加熱後接著強度c之上限並無特別限定。The subsequent strength of the subsequent layer of the agent layer measured by the peeling test C described below is 1.17 N/20 mm or more, preferably 1.23 N/20 mm or more, and more preferably 1.30 N/20 mm or more. As long as it is at least the above lower limit value, the molding flash can be satisfactorily suppressed. The peeling test C is assuming that the resin is ejected into the mold in the sealing step (at the time of injection), that is, a state in which the deformation speed with respect to the adhesive layer is large. When the strength c after heating is equal to or higher than the above lower limit value, the molding flash at the time of injection can be satisfactorily suppressed. The upper limit of the strength c after heating is not particularly limited.

<剝離試驗C><Peel Test C>

‧在測定溫度175℃、剝離角度90°及剝離速度500mm/min下,將前述<剝離試驗B>中準備的加熱後試料之接著片剝離以求算最大應力,並以此為加熱後接著強度c。‧ At the measurement temperature of 175 ° C, the peeling angle of 90 °, and the peeling speed of 500 mm / min, the succeeding sheet of the sample after heating prepared in the above-mentioned <peel test B> was peeled off to calculate the maximum stress, and this was used as the heating strength. c.

接著劑層以下述(I)式求算之表面氟復原率理想在70%以上,較理想在80%以上,更理想在90%以上,且亦可在100%以上。表面氟復原率只要在上述下限值以上,即可較提高剝離性。再加上,表面氟復原率只要在上述下限 值以上,即無須對接著劑層摻混過剩的含氟添加物,因此可成為加熱前接著強度a適當者,且在貼著步驟中對引線框架或配線基板的貼著性亦充分。The surface layer fluorine recovery ratio calculated by the following formula (I) is preferably 70% or more, more preferably 80% or more, still more preferably 90% or more, and may be 100% or more. When the surface fluorine recovery rate is at least the above lower limit value, the peeling property can be improved. In addition, the surface fluorine recovery rate is as long as the above lower limit When the value is equal to or higher than the amount of the fluorine-containing additive which is excessively added to the adhesive layer, the strength a before the heating is appropriate, and the adhesion to the lead frame or the wiring substrate in the adhesion step is also sufficient.

而,表面氟復原率係藉由將含氟添加劑之種類及量、以及樹脂之種類及量作組合而調節。Further, the surface fluorine recovery rate is adjusted by combining the type and amount of the fluorine-containing additive and the type and amount of the resin.

表面氟復原率(%)=復原後表面氟含有率α÷初始表面氟含有率β×100…(I)Surface fluorine recovery rate (%) = surface fluorine content after recovery α ÷ initial surface fluorine content rate β × 100... (I)

[(I)式中,復原後表面氟含有率α係在氬氣環境下以輸出450W的條件對接著劑層施行1分鐘的電漿處理,接下來在220℃下將接著劑層加熱15分鐘後之接著劑層的表面氟含有率(atom%)。初始表面氟含有率β係施行前述電漿處理前之接著劑層的表面氟含有率(atom%)。][In the formula (I), the surface fluorine content after recovery is α. The electrode layer is subjected to a plasma treatment for 1 minute under an argon atmosphere at a temperature of 450 W, and then the adhesive layer is heated at 220 ° C for 15 minutes. The surface fluorine content (after%) of the subsequent adhesive layer. The initial surface fluorine content rate β is the surface fluorine content (atom%) of the adhesive layer before the plasma treatment. ]

復原後表面氟含有率α在18atom%以上為佳,且在20atom%以上較佳。在低於上述下限值時,有接著片之剝離性降低之虞。The surface fluorine content α after the recovery is preferably 18 atom% or more, and more preferably 20 atom% or more. When the amount is less than the above lower limit, there is a possibility that the peelability of the adhesive sheet is lowered.

初始表面氟含有率β在50atom%以下為佳,且在30atom%以下較佳。在超過上述上限值時,有加熱前接著強度不夠充分之虞。The initial surface fluorine content ratio β is preferably 50 atom% or less, and preferably 30 atom% or less. When the above upper limit value is exceeded, there is a possibility that the strength is insufficient before heating.

而,表面氟含有率係使用掃描型X射線光電子分光分析裝置(XPS/ESCA、Quantera SXM、ULVAC-PHI股份有限公司製),在下述條件下測定接著劑層表面而得之值。表面氟含有率(atom%)係以相對於碳、氮、氧、氟、矽及金之合計100atom%的含有率來表示者。In addition, the surface fluorine content is a value obtained by measuring the surface of the adhesive layer under the following conditions using a scanning X-ray photoelectron spectroscopy analyzer (XPS/ESCA, Quantera SXM, manufactured by ULVAC-PHI Co., Ltd.). The surface fluorine content (atom%) is represented by a content ratio of 100 atom% with respect to a total of carbon, nitrogen, oxygen, fluorine, antimony, and gold.

表面氟含有率之測定條件: X射線源:單色化AlK αDetermination conditions of surface fluorine content: X-ray source: monochromatic AlK α

X射線輸出:25.0WX-ray output: 25.0W

X射線照射徑:Φ100μmX-ray irradiation diameter: Φ100μm

測定區域:Point 100μmMeasurement area: Point 100μm

光電子接受角:45degPhotoelectron acceptance angle: 45deg

廣角掃瞄:280.0e;1.000eV/StepWide-angle scan: 280.0e; 1.000eV/Step

在本發明中,接著劑層之厚度並無特別限定,可任擇。例如可設在2~20μm。乾燥後之厚度在2~10μm之範圍亦佳。In the present invention, the thickness of the adhesive layer is not particularly limited and may be optional. For example, it can be set at 2 to 20 μm. The thickness after drying is also in the range of 2 to 10 μm.

接著片亦可設為下述構成:於接著劑層上貼著可剝離的保護膜並在貼著至引線框架或配線基板等瞬前剝離保護膜之構成。此時,可防止接著劑層在接著片從製造至使用為止之間受到損傷。The subsequent sheet may have a configuration in which a peelable protective film is adhered to the adhesive layer, and the protective film is peeled off before being attached to a lead frame or a wiring board. At this time, it is possible to prevent the adhesive layer from being damaged between the manufacture and use of the adhesive sheet.

作為保護膜,只要是具有脫模性者即可。可舉例如:聚酯、聚乙烯、聚丙烯、聚對苯二甲酸乙二酯等之薄膜或將該等薄膜之表面以矽氧樹脂或氟化合物加以脫模處理之薄膜等。The protective film may be any one having mold release property. For example, a film of polyester, polyethylene, polypropylene, polyethylene terephthalate or the like, or a film obtained by demolding the surface of the film with a silicone resin or a fluorine compound, or the like can be mentioned.

接著片之製造方法可任擇,以諸如於基材上塗佈接著劑並使其乾燥之鑄造法;或暫時將接著劑塗佈至脫模性薄膜上並使其乾燥後轉印至基材上之積層法等為佳。而,宜將構成接著劑層之成分溶解至有機溶劑例如選自於由甲苯、二甲苯、氯苯等芳香族系;丙酮、甲基乙基酮、甲基異丁基酮等酮系;及二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮等非質子系極性溶劑及四氫呋喃等所構成 群組中之單獨物或該等之混合物,作為接著劑塗佈液使用。Next, the manufacturing method of the sheet may be optionally performed by a casting method such as coating an adhesive on a substrate and drying it; or temporarily applying an adhesive to the release film and drying it to be transferred to the substrate. The layering method on the top is preferred. Preferably, the component constituting the adhesive layer is dissolved in an organic solvent, for example, selected from aromatic systems such as toluene, xylene, and chlorobenzene; and ketone systems such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; An aprotic polar solvent such as dimethylformamide, dimethylacetamide or N-methylpyrrolidone, and tetrahydrofuran The individual substances in the group or a mixture of these are used as an adhesive coating liquid.

使用本發明之接著片的半導體之製造方法具 備:貼著步驟,將接著片貼著至引線框架或配線基板;晶粒附接步驟,將半導體元件搭載至引線框架或配線基板;密封步驟,以密封樹脂將半導體元件密封;及剝離步驟,密封步驟之後將接著片從引線框架或配線基板剝離。Manufacturing method of semiconductor using the adhesive sheet of the present invention a step of attaching a bonding sheet to a lead frame or a wiring substrate; a die attaching step of mounting the semiconductor element to the lead frame or the wiring substrate; a sealing step of sealing the semiconductor element with a sealing resin; and a peeling step, The bonding sheet is peeled off from the lead frame or the wiring substrate after the sealing step.

以下,就使用本發明之接著片的半導體裝置之製 造方法之一例,參照圖1~2加以說明。圖1係從搭載半導體元件之側所見之引線框架的俯視圖。圖2之(a)~(f)係顯示使用圖1所示之引線框架來製造QFN封裝之方法的步驟圖,且為圖1之引線框架之A-A’截面圖。Hereinafter, the semiconductor device using the bonding sheet of the present invention is used. An example of the manufacturing method will be described with reference to Figs. Fig. 1 is a plan view of a lead frame as seen from the side on which the semiconductor element is mounted. 2(a) to (f) are step diagrams showing a method of manufacturing a QFN package using the lead frame shown in Fig. 1, and are a cross-sectional view taken along line A-A' of the lead frame of Fig. 1.

而,在以下說明中係以使用具備接著劑層之接著片,以引線框架為貼著對象來製造QFN封裝之情況為例進行說明,其中該接著劑層含有含氟添加劑、反應性彈性物及硬化劑。In the following description, a case where a QFN package is manufactured by using a bonding sheet having an adhesive layer and a lead frame as a bonding target containing a fluorine-containing additive, a reactive elastomer, and hardener.

本發明之半導體裝置之製造方法至少具備下述 步驟:將接著片貼著至引線框架或配線基板之貼著步驟;電漿洗淨步驟;將接著劑層加熱之加熱步驟;及將接著片剝離之剝離步驟。The method of manufacturing a semiconductor device of the present invention has at least the following Step: a bonding step of attaching the bonding sheet to the lead frame or the wiring substrate; a plasma cleaning step; a heating step of heating the adhesive layer; and a peeling step of peeling the adhesive sheet.

在本實施形態中係說明具備下述步驟之半導體裝置之製造方法:貼著步驟,將接著片貼著至引線框架;晶粒附接步驟,將半導體元件搭載至引線框架;電漿洗淨步驟,對引線框架施行電漿處理;導線接合步驟,將半導體元件與引線框架之引線電連接;密封步驟,以密封樹脂將半導 體元件密封;剝離步驟,從引線框架將接著片剝離而製得QFN單元;及切割步驟,將QFN單元分割而製得QFN封裝。In the present embodiment, a method of manufacturing a semiconductor device having a step of attaching a bonding sheet to a lead frame, and a die attaching step of mounting a semiconductor element to a lead frame; a plasma cleaning step will be described Performing a plasma treatment on the lead frame; a wire bonding step electrically connecting the semiconductor component to the lead of the lead frame; and a sealing step to seal the resin to the semiconductor The body element is sealed; the stripping step is performed by peeling the back sheet from the lead frame to obtain a QFN unit; and a cutting step of dividing the QFN unit to obtain a QFN package.

首先,準備圖1中所示之概略構成的引線框架 20。於引線框架20形成有呈矩陣狀之用以搭載IC晶片等半導體元件的複數半導體元件搭載部(晶粒墊部)21,此外沿著各半導體元件搭載部21之外周形成有多數的引線22。First, prepare the lead frame of the schematic configuration shown in FIG. 20. In the lead frame 20, a plurality of semiconductor element mounting portions (die pad portions) 21 for mounting semiconductor elements such as IC chips in a matrix form are formed, and a plurality of leads 22 are formed along the outer periphery of each of the semiconductor element mounting portions 21.

作為引線框架20之材質可舉如習知公知者並可隨意使用,舉例而言,例如有於銅合金板或銅板的表面依序設有鍍鎳層、鍍鈀層及鍍金層者等。The material of the lead frame 20 can be arbitrarily used as known in the art. For example, a nickel plating layer, a palladium plating layer, and a gold plating layer are provided on the surface of a copper alloy plate or a copper plate.

(貼著步驟)(with the steps)

如圖2(a)顯示,於引線框架20之一面(下面)將接著片10貼著成接著劑層(省略圖示)抵接於引線框架20(貼著步驟)。將接著片10貼著至引線框架20之方法可任擇,以積層法等為宜。本步驟中之接著片10之溫度及環境溫度可任擇,例如可設為常溫(5~35℃)。由於接著片10具有特定的加熱前接著強度a,因此在常溫下仍可良好地貼著於引線框架20。As shown in Fig. 2(a), the bonding sheet 10 is adhered to the lead frame 20 on the one surface (lower surface) of the lead frame 20 to form an adhesive layer (not shown) (adhering step). The method of attaching the adhesive sheet 10 to the lead frame 20 may be optionally carried out by a lamination method or the like. The temperature and ambient temperature of the film 10 in this step may be optional, and may be, for example, normal temperature (5 to 35 ° C). Since the adhesive sheet 10 has a specific heating front-receiving strength a, it can be adhered to the lead frame 20 well at normal temperature.

而,在本步驟中一旦於引線框架20產生翹曲,在晶粒附接步驟或導線接合步驟中之定位即變困難而有使QFN封裝之生產性降低之虞。However, once warpage occurs in the lead frame 20 in this step, the positioning in the die attaching step or the wire bonding step becomes difficult and the productivity of the QFN package is lowered.

(晶粒附接步驟)(grain attachment step)

如圖2(b)顯示,於引線框架20之未貼著接著片10之側的半導體元件搭載部21上,隔著晶粒附接劑(省略圖示)載置IC晶片等半導體元件30。此時引線框架20已抑制翹曲,故可 輕易地定位。而且,可將半導體元件30正確地載置於預定位置。其後,加熱至因應需求而選擇之溫度例如100~200℃左右且理想為150~180℃左右,使晶粒附接劑硬化,將半導體元件30固定搭載於半導體元件搭載部21(晶粒附接劑硬化處理。以上為晶粒附接步驟)。此時,接著片10因接著劑層硬化而牢固地接著於引線框架。此外,接著劑層中之含氟添加劑一旦在晶粒附接步驟中被加熱,便會侷在於接著劑層表面。As shown in FIG. 2(b), the semiconductor element 30 such as an IC chip is placed on the semiconductor element mounting portion 21 on the side of the lead frame 20 that is not attached to the bonding sheet 10 via a die attaching agent (not shown). At this time, the lead frame 20 has suppressed the warpage, so Easy to locate. Moreover, the semiconductor element 30 can be correctly placed at a predetermined position. Then, the temperature is selected to be in the range of, for example, about 100 to 200 ° C, and preferably about 150 to 180 ° C, and the die attaching agent is cured, and the semiconductor element 30 is fixedly mounted on the semiconductor element mounting portion 21 (grain attached) The agent is hardened. The above is the grain attachment step). At this time, the adhesive sheet 10 is firmly adhered to the lead frame by the adhesion of the adhesive layer. Further, the fluorine-containing additive in the adhesive layer, once heated in the grain attaching step, is localized on the surface of the adhesive layer.

(電漿洗淨步驟)(plasma washing step)

從接著片10或晶粒附接劑等產生之出氣成分一旦附著於引線框架20或半導體元件30,便容易在導線接合步驟中產生因導線接合不良而造成的成品率降低。爰此,在晶粒附接步驟之後且導線接合步驟之前會對引線框架20或半導體元件30施行電漿處理(電漿洗淨步驟)。作為電漿處理,可舉例如在氬氣或氬氣與氫氣之混合氣體等的環境下,將已貼著接著片10且已搭載半導體元件30之引線框架20(以下有時會稱為半成品)進行電漿照射之方法。電漿處理中之電漿的照射輸出可任擇,例如可設為150~600W或300~600W。又,電漿處理的時間可任擇,例如可設為0.01~5分鐘或0.5~5分鐘。When the outgas component generated from the adhesive sheet 10 or the die attaching agent or the like adheres to the lead frame 20 or the semiconductor element 30, it is easy to cause a decrease in yield due to wire bonding failure in the wire bonding step. Thus, the lead frame 20 or the semiconductor element 30 is subjected to a plasma treatment (plasma cleaning step) after the die attach step and before the wire bonding step. The plasma processing is, for example, a lead frame 20 (hereinafter sometimes referred to as a semi-finished product) in which the semiconductor element 30 is mounted on the adhesive sheet 10 in an environment such as argon gas or a mixed gas of argon gas and hydrogen gas. A method of performing plasma irradiation. The irradiation output of the plasma in the plasma treatment may be optional, and may be, for example, 150 to 600 W or 300 to 600 W. Further, the time of the plasma treatment may be optional, and may be, for example, 0.01 to 5 minutes or 0.5 to 5 minutes.

一旦施行電漿處理,接著劑層在未被引線框架覆蓋的部位,原有含氟添加劑侷在的表面層便會被削去,且接著劑層表面之含氟添加劑之量會減少。在此時間點,在接著劑層露出的表面上,用以提高剝離性的含氟添加劑之量會 變得不夠充分,而使接著片10之剝離性降低。Once the plasma treatment is applied, the surface layer of the original fluorine-containing additive is removed at the portion not covered by the lead frame, and the amount of the fluorine-containing additive on the surface of the adhesive layer is reduced. At this point in time, on the exposed surface of the adhesive layer, the amount of the fluorine-containing additive used to improve the peelability will It becomes insufficient, and the peelability of the adhesive sheet 10 is lowered.

(導線接合步驟)(wire bonding step)

如圖2(c)顯示,以金導線等接合導線31將半導體元件30及引線框架20之引線22電連接(導線接合步驟)。本步驟係一邊將半成品在加熱器組件上加熱至可任擇之溫度例如150~250℃左右且較理想在190~250℃左右而一邊進行。本步驟中之加熱時間例如可設為5~30分鐘且較理想在8~22分鐘左右。As shown in Fig. 2(c), the semiconductor element 30 and the lead 22 of the lead frame 20 are electrically connected by a bonding wire 31 such as a gold wire (wire bonding step). This step is carried out while heating the semi-finished product on the heater assembly to an optional temperature of, for example, about 150 to 250 ° C and preferably about 190 to 250 ° C. The heating time in this step can be, for example, 5 to 30 minutes and preferably 8 to 22 minutes.

一旦在導線接合步驟中將半成品加熱,分散在接著劑層中的含氟添加劑便會移行至接著劑層表面。在此,在本發明中接著劑層之表面氟復原率在70%以上為佳。屆時,接著劑層表面之含氟添加劑之量即成為足以提高剝離性的適當量。而且,接著片10變得很容易在後述的剝離步驟中從引線框架20及密封樹脂40剝離。Once the semi-finished product is heated in the wire bonding step, the fluorine-containing additive dispersed in the adhesive layer migrates to the surface of the adhesive layer. Here, in the present invention, the surface fluorine recovery rate of the adhesive layer is preferably 70% or more. At this time, the amount of the fluorine-containing additive on the surface of the adhesive layer becomes an appropriate amount sufficient to improve the peelability. Further, the adhesive sheet 10 is easily peeled off from the lead frame 20 and the sealing resin 40 in the peeling step described later.

(密封步驟)(sealing step)

如圖2(d)顯示,將圖2(c)顯示之半成品載置於模具內,使用密封樹脂(成形材)將之射出而充填於模具內。在該射出時,由於接著劑層具有特定的加熱後接著強度c,因此不會從引線框架剝離而可抑制模製溢料。將隨意量之樹脂充填於模具內之後,將模具內維持在隨意之壓力下,藉此以密封樹脂40將半導體元件30密封(密封步驟)。在該保持時,由於接著劑層具有特定的加熱後接著強度b,故可抑制模製溢料。As shown in Fig. 2(d), the semi-finished product shown in Fig. 2(c) is placed in a mold, and is sealed by using a sealing resin (molded material) to be filled in the mold. At the time of the ejection, since the adhesive layer has a specific heating and subsequent strength c, it does not peel off from the lead frame, and the molding flash can be suppressed. After the random amount of the resin is filled in the mold, the inside of the mold is maintained under an arbitrary pressure, whereby the semiconductor element 30 is sealed with the sealing resin 40 (sealing step). At the time of this retention, since the adhesive layer has a specific heating and subsequent strength b, molding flash can be suppressed.

作為密封樹脂,可使用習知公知者。可舉例如環氧樹 脂及無機填料等之混合物。As the sealing resin, those known to the public can be used. Epoxy tree a mixture of a fat and an inorganic filler or the like.

(剝離步驟)(peeling step)

如圖2(e)顯示,將接著片10從密封樹脂40及引線框架20剝離。藉此可製得包含配列有複數QFN封裝50的QFN單元60(剝離步驟)。此時,由於接著劑層表面存在有充分量的含氟添加劑,因此可不產生殘膠地從引線框架20及密封樹脂40剝離接著片10。As shown in FIG. 2(e), the adhesive sheet 10 is peeled off from the sealing resin 40 and the lead frame 20. Thereby, the QFN unit 60 including the complex QFN package 50 can be obtained (peeling step). At this time, since a sufficient amount of the fluorine-containing additive is present on the surface of the adhesive layer, the adhesive sheet 10 can be peeled off from the lead frame 20 and the sealing resin 40 without causing residual glue.

如圖2(f)顯示,沿著各QFN封裝50之外周切割QFN單元60。由此可製得已分割的複數QFN封裝50(切割步驟)。As shown in FIG. 2(f), the QFN unit 60 is cut along the periphery of each QFN package 50. Thereby, the divided complex QFN package 50 can be produced (cutting step).

如上述,藉由使用本實施形態之接著片10來製造QFN封裝等半導體裝置,即便省略貼著步驟中之加熱處理仍可將接著片10貼著至引線框架20,並可抑制引線框架20翹曲。再加上,可藉由晶粒附接劑硬化處理將接著劑層硬化,因此可省略習知之貼著步驟中的加熱處理,可提高生產性。此外,由於接著劑層之加熱後接著強度b在特定範圍且接著劑層之加熱後接著強度c在特定範圍,故而可在密封步驟中抑制模製溢料。因此,可提高作業效率且可提高半導體裝置之生產性。As described above, by using the bonding sheet 10 of the present embodiment to manufacture a semiconductor device such as a QFN package, the bonding sheet 10 can be attached to the lead frame 20 even if the heat treatment in the bonding step is omitted, and the lead frame 20 can be suppressed from being warped. song. Further, since the adhesive layer can be hardened by the die attaching agent hardening treatment, the heat treatment in the conventional bonding step can be omitted, and the productivity can be improved. Further, since the heating of the adhesive layer is followed by the strength b in a specific range and the heating of the adhesive layer is followed by the strength c in a specific range, the molding flash can be suppressed in the sealing step. Therefore, work efficiency can be improved and productivity of the semiconductor device can be improved.

而,在上述實施形態中,雖以使用引線框架之QFN封裝的製造方法為例進行說明,但本發明不受此限定。亦可適用於使用引線框架之QFN封裝以外的半導體裝置之製造方法及使用配線基板的半導體裝置之製造方法。On the other hand, in the above embodiment, the manufacturing method of the QFN package using the lead frame is described as an example, but the present invention is not limited thereto. It is also applicable to a method of manufacturing a semiconductor device other than a QFN package using a lead frame and a method of manufacturing a semiconductor device using the wiring substrate.

實施例Example

以下使用實施例說明本發明,惟本發明不受該等實施例限定。The invention is illustrated by the following examples, but the invention is not limited by the examples.

(使用原料)(using raw materials) <反應性彈性物><Reactive Elastomers>

TUFTEC M-1943:含順丁烯二酸酐之SEBS(含順丁烯二酸酐之苯乙烯-乙烯-丁烯-苯乙烯共聚物),S/EB比=20/80,酸值=10mgCH3 ONa/g,旭化成化學股份有限公司製。TUFTEC M-1943: SEBS containing maleic anhydride (styrene-ethylene-butylene-styrene copolymer containing maleic anhydride), S/EB ratio = 20/80, acid value = 10 mg CH 3 ONa /g, manufactured by Asahi Kasei Chemicals Co., Ltd.

TUFTEC M-1913:含順丁烯二酸酐之SEBS,S/EB比=30/70,酸值=10mgCH3 ONa/g,旭化成化學股份有限公司製。TUFTEC M-1913: SEBS containing maleic anhydride, S/EB ratio = 30/70, acid value = 10 mg CH 3 ONa / g, manufactured by Asahi Kasei Chemicals Co., Ltd.

<其他樹脂原料><Other resin materials>

矽氧系黏著劑:SD-4587L,貯藏彈性率1.1×104 N/cm2 ,東麗道康寧股份有限公司製。Oxygen-based adhesive: SD-4587L, storage elastic modulus 1.1×10 4 N/cm 2 , manufactured by Toray Dow Corning Co., Ltd.

丙烯酸丁酯(BA):丙烯酸丁基酯,三菱化學股份有限公司製。Butyl acrylate (BA): butyl acrylate, manufactured by Mitsubishi Chemical Corporation.

丙烯酸(AA):和光特級試藥。Acrylic acid (AA): and light grade reagents.

甲基丙烯酸環氧丙酯(GMA):NISSAN BLEMMER G,日油股份有限公司製。Glycidyl methacrylate (GMA): NISSAN BLEMMER G, manufactured by Nippon Oil Co., Ltd.

<含氟添加劑><Fluorine Additive>

MEGAFAC F-554:含有含氟基及親油基之寡聚物的非離子界面活性劑,在25℃下為液體,DIC股份有限公司製。MEGAFAC F-554: a nonionic surfactant containing a fluorine-containing group and a lipophilic group-containing oligomer, which is a liquid at 25 ° C, manufactured by DIC Corporation.

<硬化劑><hardener>

DURANATE TSA-100:異氰酸酯,旭化成化學股份有 限公司製。DURANATE TSA-100: Isocyanate, Asahi Kasei Chemicals Co., Ltd. Limited company system.

<抗氧化劑><antioxidant>

IRGANOX1010FF:BASF社製。IRGANOX1010FF: manufactured by BASF.

(實施例1~3、比較例1)(Examples 1 to 3, Comparative Example 1)

依照表1之組成,將各原料分散至適量的甲苯而個別調製出接著劑塗佈液。使TUFTEC M-1943、M-1911溶解於甲苯。According to the composition of Table 1, each raw material was dispersed to an appropriate amount of toluene to prepare an adhesive coating liquid. TUFTEC M-1943, M-1911 were dissolved in toluene.

接下來,作為耐熱性基材係準備了聚醯亞胺樹脂膜(東麗杜邦股份有限公司製,商品名:KAPTON 100EN,厚度25μm,玻璃轉移溫度300℃以上,熱膨脹係數16ppm/℃)。於其上以乾燥後的厚度成為5μm來塗佈上述接著劑塗佈液。而,接著片的尺寸為長60mm及寬50mm。塗佈接著劑塗佈液後,在150℃下使其乾燥3分鐘而製得各例的接著片。就製得之接著片測定加熱前接著強度a、加熱後接著強度b、加熱後接著強度c、翹曲量及樹脂洩漏數,並將其結果顯示於表1。Next, a polyimide film (manufactured by Toray DuPont Co., Ltd., trade name: KAPTON 100EN, thickness 25 μm, glass transition temperature of 300 ° C or higher, thermal expansion coefficient: 16 ppm/° C.) was prepared as a heat resistant substrate. The above-mentioned adhesive coating liquid was applied thereon to a thickness of 5 μm after drying. However, the size of the succeeding sheet is 60 mm in length and 50 mm in width. After applying the adhesive coating liquid, it was dried at 150 ° C for 3 minutes to obtain a continuous sheet of each example. The obtained sheet was measured for the strength a before heating, the strength b after heating, the strength c after heating, the amount of warpage, and the number of resin leakage, and the results are shown in Table 1.

(比較例2)(Comparative Example 2)

除了將接著劑層設為使用上述矽氧系黏著劑之厚度5μm者以外,以與實施例1同樣的方式製得接著片。就製得之接著片測定加熱前接著強度a、加熱後接著強度b、加熱後接著強度c、翹曲量及樹脂洩漏數,並將其結果顯示於表1。A back sheet was produced in the same manner as in Example 1 except that the adhesive layer was set to have a thickness of 5 μm as the above-mentioned oxygen-based adhesive. The obtained sheet was measured for the strength a before heating, the strength b after heating, the strength c after heating, the amount of warpage, and the number of resin leakage, and the results are shown in Table 1.

而,本例之接著片為常溫接著型。However, the film of this example is a room temperature type.

(比較例3)(Comparative Example 3)

將BA94.28質量份、AA1.92質量份及GMA3.80質量份分散於乙酸乙酯,調製出固體成分30質量%之分散液。對該分散液以相對於單體為0.25質量%使用V-65(和光特級試藥)作為引發劑,並於氮取代後在50℃之湯浴中進行20小時聚合,而製得分散有丙烯酸系黏著劑之前驅物液。BA 94.28 parts by mass, AA 1.92 parts by mass, and GMA 3.80 parts by mass were dispersed in ethyl acetate to prepare a dispersion having a solid content of 30% by mass. The dispersion was used as an initiator by using V-65 (and a light-grade reagent) as an initiator at 0.25 mass% with respect to the monomer, and was polymerized in a soup bath at 50 ° C for 20 hours after nitrogen substitution to obtain an acrylic acid dispersed. Adhesive solution before the adhesive.

依照表1之組成,於前述前驅物液加入抗氧化劑並進一步加入甲基乙基酮,而製得固體成分20質量%之丙烯酸系黏著劑塗佈液。According to the composition of Table 1, an antioxidant was added to the precursor liquid, and methyl ethyl ketone was further added to prepare an acrylic pressure-sensitive adhesive coating liquid having a solid content of 20% by mass.

除了將接著劑塗佈液取代成上述丙烯酸系黏著劑塗佈液以外,以與實施例1同樣的方式製得接著片。就製得之接著片測定加熱前接著強度a、加熱後接著強度b、加熱後接著強度c、翹曲量及樹脂洩漏數,並將其結果顯示於表1。A back sheet was obtained in the same manner as in Example 1 except that the adhesive coating liquid was replaced with the above acrylic pressure-sensitive adhesive coating liquid. The obtained sheet was measured for the strength a before heating, the strength b after heating, the strength c after heating, the amount of warpage, and the number of resin leakage, and the results are shown in Table 1.

而,本例之接著片為常溫接著型。However, the film of this example is a room temperature type.

(測定方法)(test methods) <加熱前接著強度a之測定(剝離試驗A)><Measurement of strength a before heating (peel test A)>

作為被貼著板,準備Pd-PPF板(銅打底電鍍板ELA601,於銅板依序設置鍍鎳層、鍍鈀層及鍍金層者,長100mm×寬25mm×厚125μm,新光電氣工業股份有限公司製)。使用桌上壓膜機(MAII-700、大成壓膜機股份有限公司製),於被貼著板以接著層與貼著板相對向來貼著各例之接著片(20mm×100mm),以此作為加熱前試料。貼著條件為25℃、壓力0.37N/mm及速度1.0mm/min。As a board to be attached, Pd-PPF board (copper base plating board ELA601, nickel plating layer, palladium plating layer and gold plating layer on the copper plate), length 100mm × width 25mm × thickness 125μm, Xinguang Electric Industry Co., Ltd. Company system). Using a tabletop laminator (MAII-700, manufactured by Daisei Film Press Co., Ltd.), the adhesive sheet (20 mm × 100 mm) of each example was attached to the adhesive layer with the adhesive layer facing the adhesive layer. As a sample before heating. The bonding conditions were 25 ° C, a pressure of 0.37 N/mm, and a speed of 1.0 mm/min.

使用萬能拉伸試驗機(AGS-100B、股份有限公司島津製作所製),在測定溫度25℃、剝離角度90°及剝離速度 50mm/min下將加熱前試料之接著片剝離,以測定最大應力。Using a universal tensile tester (AGS-100B, manufactured by Shimadzu Corporation), measuring temperature at 25 ° C, peeling angle of 90 ° and peeling speed The sheet of the sample before heating was peeled off at 50 mm/min to determine the maximum stress.

而,就比較例1,在上述貼著條件下無法進行貼著。因此,未測定加熱前接著強度a。所以,就比較例1係一邊加熱至100℃一邊以桌上壓膜機進行貼著,並將此供於其後之試驗。On the other hand, in Comparative Example 1, the adhesion could not be performed under the above-mentioned adhesion conditions. Therefore, the strength a before heating was not measured. Therefore, in Comparative Example 1, the film was attached by a table laminator while being heated to 100 ° C, and this was subjected to the subsequent test.

<加熱後接著強度b之測定(剝離試驗B)><Measurement of strength b after heating (peeling test B)>

對上述<剝離試驗A>中準備的加熱前試料在175℃下施行1小時之加熱處理作為加熱後試料。加熱處理係使用恆溫器(PERFECT OVEN PHH-201、ESPEC股份有限公司製)。The pre-heating sample prepared in the above-mentioned <peeling test A> was subjected to heat treatment at 175 ° C for 1 hour as a sample after heating. A thermostat (PERFECT OVEN PHH-201, manufactured by ESPEC Co., Ltd.) was used for the heat treatment.

將加熱後試料載置於調整至175℃之熱板(EC-1200、井內盛榮堂製),使用萬能拉伸試驗機(AGS-100B、股份有限公司島津製作所製)在測定溫度175℃、剝離角度90°及剝離速度10mm/min下將加熱後試料之接著片剝離,以測定最大應力。The heated sample was placed on a hot plate (EC-1200, manufactured by Sakae Shillay Co., Ltd.) adjusted to 175 ° C, and the temperature was measured at 175 ° C using a universal tensile tester (AGS-100B, manufactured by Shimadzu Corporation). The sheet of the sample after heating was peeled off at an angle of 90° and a peeling speed of 10 mm/min to measure the maximum stress.

<加熱後接著強度c之測定(剝離試驗C)><Measurement of strength c after heating (peel test C)>

除了將剝離速度設為500mm/min以外,以與上述<剝離試驗B>同樣的方式測定最大應力。The maximum stress was measured in the same manner as the above-mentioned <peel test B> except that the peeling speed was changed to 500 mm/min.

<樹脂洩漏數之測定方法><Method for Measuring Resin Leakage Number>

作為引線框架係使用於銅板依序設有鍍鎳層、鍍鈀層及鍍金層之下述規格者:(32QFN(CD194、鍍覆;PD2L+Au)32LQFNPADSIZE3.0SQMM、新光電氣工業股份有限公司製)。使用桌上壓膜機(大成壓膜機股份有限公司製),在25℃、速度1.0m/min及壓力0.37N/mm之條件下,於 引線框架貼著接著片(50mm×60mm)(貼著步驟)。而,就比較例1,由於無法在上述貼著條件下進行貼著,因此係一邊加熱至100℃一邊以桌上壓膜機進行貼著而供於其後的試驗。As a lead frame, the following specifications are applied to the copper plate in order to provide a nickel plating layer, a palladium plating layer, and a gold plating layer: (32QFN (CD194, plating; PD2L+Au) 32LQFNPADSIZE3.0SQMM, manufactured by Shinko Electric Industrial Co., Ltd. ). Using a table laminator (made by Dacheng Laminator Co., Ltd.), at 25 ° C, a speed of 1.0 m / min and a pressure of 0.37 N / mm, The lead frame is attached to the back sheet (50 mm x 60 mm) (adhering step). On the other hand, in Comparative Example 1, since the adhesion could not be performed under the above-described adhesion conditions, the test was carried out by a table laminator while heating to 100 ° C.

將貼著有接著片之上述引線框架放入恆溫器(PERFECT OVEN PHH-201、ESPEC股份有限公司製),在175℃下加熱1小時,使接著劑層硬化(相當於晶粒附接步驟中之晶粒附接劑硬化處理)。The lead frame with the adhesive sheet attached thereto was placed in a thermostat (PERFECT OVEN PHH-201, manufactured by ESPEC Co., Ltd.), and heated at 175 ° C for 1 hour to harden the adhesive layer (corresponding to the die attaching step). The die attach agent hardens).

使接著片位於下側並將貼著有接著片之引線框架載置於熱板(EC-1200、井內盛榮堂製),在220℃下加熱15分鐘(相當於導線接合步驟)。The succeeding sheet was placed on the lower side, and the lead frame to which the adhesive sheet was attached was placed on a hot plate (EC-1200, manufactured by Sakae Shillai Co., Ltd.), and heated at 220 ° C for 15 minutes (corresponding to a wire bonding step).

導線接合步驟結束後,使用轉注模製壓機(TEP12-16、藤和精機股份有限公司製),在加熱溫度175℃、轉注壓力69MPa及夾持壓力14MPa之條件下,將貼著有接著片之引線框架以密封樹脂(KMC-3520L、信越化學工業股份有限公司製)密封(密封步驟)。密封步驟後,在25℃下靜置24小時後使用萬能拉伸試驗機(AGS-100B、股份有限公司島津製作所製),在25℃、剝離角度90°及剝離速度50mm/min下將加熱後試料之接著片剝離。After the wire bonding step, a transfer molding press (TEP12-16, manufactured by Fujisawa Seiki Co., Ltd.) was used, and under the conditions of a heating temperature of 175 ° C, a transfer pressure of 69 MPa, and a clamping pressure of 14 MPa, the adhesive sheet was attached. The lead frame was sealed with a sealing resin (KMC-3520L, manufactured by Shin-Etsu Chemical Co., Ltd.) (sealing step). After the sealing step, the mixture was allowed to stand at 25 ° C for 24 hours, and then heated at 25 ° C, a peeling angle of 90 °, and a peeling speed of 50 mm/min using a universal tensile tester (AGS-100B, manufactured by Shimadzu Corporation). The peel of the sample was peeled off.

將接著片剝離後,以數位顯微鏡(VHX-500、透射光、100倍、股份有限公司基恩斯製)觀察引線框架之表面及接著片之接著劑層面,確認有無樹脂洩漏。表中記載了在1個引線框架(64個QFN封裝)中確認有樹脂洩漏的QFN封裝之數。After peeling off the adhesive sheet, the surface of the lead frame and the adhesive layer of the adhesive sheet were observed with a digital microscope (VHX-500, transmitted light, 100 times, manufactured by Keyence Co., Ltd.) to confirm the presence or absence of resin leakage. The table shows the number of QFN packages in which resin leakage was confirmed in one lead frame (64 QFN packages).

引線框架之規格Lead frame specifications

外形尺寸:55mm×58mmDimensions: 55mm × 58mm

厚度:125μmThickness: 125μm

用途:QFN用Uses: QFN

QFN配列:8×8個(計64個)矩陣配列QFN arrangement: 8 × 8 (64) matrix

封裝尺寸:5mm×5mmPackage size: 5mm × 5mm

插銷數:32Number of bolts: 32

≪翹曲量測定≫≪ warpage measurement ≫

以與上述<樹脂洩漏數之測定方法>同樣的方式將各例之接著片貼著至引線框架。就比較例1,由於無法在上述貼著條件下進行貼著,故一邊加熱至100℃一邊以桌上壓膜機進行貼著。The adhesive sheets of the respective examples were attached to the lead frame in the same manner as in the above <Method for Measuring Resin Leakage Number>. In Comparative Example 1, since the adhesion could not be performed under the above-described adhesion conditions, it was adhered to the table laminator while heating to 100 °C.

在25℃且濕度60%RH之環境下,將貼著有接著片之引線框架置於水平面上,觀察前述水平面與引線框架周緣的間隔程度。令水平面與引線框架周緣之最大距離為翹曲量。而,觀察係使用測定顯微鏡(STM6-LM、OLYMPUS股份有限公司製)。The lead frame to which the adhesive sheet was attached was placed on a horizontal surface in an environment of 25 ° C and a humidity of 60% RH, and the degree of separation between the horizontal plane and the periphery of the lead frame was observed. The maximum distance between the horizontal plane and the circumference of the lead frame is the amount of warpage. On the other hand, an observation microscope (STM6-LM, manufactured by OLYMPUS Co., Ltd.) was used for the observation.

[表1] [Table 1]

如表1顯示,適用本發明之實施例1~3係加熱前 接著強度a在0.11N/20mm以上,且即便未施行熱處理仍可貼著至引線框架者。再加上,加熱後接著強度b及加熱後接著強度c在本發明範圍內之實施例1~3係翹曲量少且未發現樹脂洩漏者。As shown in Table 1, the examples 1 to 3 to which the present invention is applied are before heating. Then, the strength a is 0.11 N/20 mm or more, and it can be attached to the lead frame even if heat treatment is not performed. Further, in Examples 1 to 3 in which the strength b and the subsequent strength c after heating were within the range of the present invention, the amount of warpage was small and no resin leakage was observed.

另一方面,不具在常溫下之貼著性的比較例1其翹曲量明顯很大。加熱後接著強度b及c在本發明範圍外之比較例2~3係有發現樹脂洩漏者。On the other hand, in Comparative Example 1 which does not have the adhesion at normal temperature, the amount of warpage is remarkably large. In Comparative Examples 2 to 3 in which the strengths b and c were outside the range of the present invention after heating, a resin leak was found.

由該等結果確認:藉由適用本發明,可防止模製溢料且可抑制引線框架之翹曲。From these results, it was confirmed that by applying the present invention, molding flash can be prevented and warpage of the lead frame can be suppressed.

如此一來,在本發明中可提供一種可良好地抑制模製溢料且可提高半導體裝置之生產性的半導體裝置製造用接著片。As described above, in the present invention, it is possible to provide an adhesive sheet for manufacturing a semiconductor device which can suppress the molding flash and can improve the productivity of the semiconductor device.

10‧‧‧接著片10‧‧‧Next film

20‧‧‧引線框架20‧‧‧ lead frame

21‧‧‧半導體元件搭載部(晶粒墊部)21‧‧‧Semiconductor component mounting section (die pad section)

22‧‧‧引線22‧‧‧ leads

30‧‧‧半導體元件30‧‧‧Semiconductor components

31‧‧‧接合導線31‧‧‧Connected wire

40‧‧‧密封樹脂40‧‧‧ sealing resin

50‧‧‧QFN封裝50‧‧‧QFN package

60‧‧‧QFN單元60‧‧‧QFN unit

Claims (15)

一種半導體裝置製造用接著片,係具備基材及設於前述基材之一面的熱硬化型接著劑層,並可剝離地貼著於半導體裝置之引線框架或配線基板者,且該熱硬化型接著劑層含有苯乙烯-乙烯-丁烯-苯乙烯共聚物;該半導體裝置製造用接著片之特徵在於:前述接著劑層在下述剝離試驗A中測定之加熱前接著強度a在0.07N/20mm以上,在下述剝離試驗B中測定之加熱後接著強度b在0.58N/20mm以上,且在下述剝離試驗C中測定之加熱後接著強度c在1.17N/20mm以上;並且,前述苯乙烯-乙烯-丁烯-苯乙烯共聚物以苯乙烯/乙烯及丁烯表示之質量比為15/85至25/75;<剝離試驗A>‧令表面設有鍍金層之銅板為被貼著板;‧在25℃、壓力0.37N/mm下,將20mm寬之半導體裝置製造用接著片貼著至前述被貼著板作為加熱前試料;‧在測定溫度25℃、剝離角度90°及剝離速度50mm/min下,將前述加熱前試料之半導體裝置製造用接著片剝離以求算最大應力,並以此為加熱前接著強度a;<剝離試驗B>‧對前述剝離試驗A中準備的加熱前試料,在175℃ 下施行1小時的加熱處理作為加熱後試料;‧在測定溫度175℃、剝離角度90°及剝離速度10mm/min下,將前述加熱後試料之半導體裝置製造用接著片剝離以求算最大應力,並以此為加熱後接著強度b;<剝離試驗C>‧在測定溫度175℃、剝離角度90°及剝離速度500mm/min下,將前述剝離試驗B中準備的加熱後試料之半導體裝置製造用接著片剝離以求算最大應力,並以此為加熱後接著強度c。 An adhesive sheet for manufacturing a semiconductor device, comprising a substrate and a thermosetting adhesive layer provided on one surface of the substrate, and being adhered to a lead frame or a wiring substrate of a semiconductor device, and the thermosetting type The adhesive layer contains a styrene-ethylene-butylene-styrene copolymer; the adhesive sheet for manufacturing a semiconductor device is characterized in that the adhesive layer has a strength a of 0.07 N/20 mm before the heating measured in the peeling test A described below. The heating strength measured by the peeling test B described below is 0.58 N/20 mm or more, and the heating strength measured by the peeling test C described below is 1.17 N/20 mm or more; and the styrene-ethylene described above. - the butene-styrene copolymer has a mass ratio of styrene/ethylene and butene of 15/85 to 25/75; <peel test A> ‧ the copper plate with a gold-plated layer on the surface is attached to the board; A 25 mm-thick semiconductor device manufacturing adhesive sheet was attached to the above-mentioned adhering sheet as a pre-heating sample at 25 ° C and a pressure of 0.37 N/mm. ‧ The measurement temperature was 25 ° C, the peeling angle was 90 °, and the peeling speed was 50 mm / Min, the aforementioned pre-heating sample The semiconductor device fabrication then release sheet in order to calculate the maximum stress, and as the adhesive strength before heating a; <Peel Test B> ‧ before heating the sample for peel test A prepared at 175 ℃ The heat treatment was performed for 1 hour as a sample after heating; ‧ at the measurement temperature of 175 ° C, the peeling angle of 90 °, and the peeling speed of 10 mm/min, the film for manufacturing the semiconductor device after heating was peeled off to calculate the maximum stress, The heating strength was followed by the strength b; <peel test C> ‧ at the measurement temperature of 175 ° C, the peeling angle of 90 °, and the peeling speed of 500 mm / min, the semiconductor device for heating the sample prepared in the peeling test B was used. The sheet is then peeled off to calculate the maximum stress, which is followed by heating followed by strength c. 如申請專利範圍第1項之半導體裝置製造用接著片,其係加熱前接著強度a在0.1N/20mm以上,加熱後接著強度b在0.70N/20mm以上,及加熱後接著強度c在1.23N/20mm以上。 The adhesive sheet for semiconductor device manufacturing according to the first aspect of the invention is characterized in that the strength a before heating is 0.1 N/20 mm or more, the strength b after heating is 0.70 N/20 mm or more, and the strength c after heating is 1.23 N. /20mm or more. 如申請專利範圍第1項之半導體裝置製造用接著片,其係加熱前接著強度a在0.15N/20mm以上,加熱後接著強度b在0.80N/20mm以上,及加熱後接著強度c在1.30N/20mm以上。 The film for manufacturing a semiconductor device according to the first aspect of the invention is characterized in that the strength a before heating is 0.15 N/20 mm or more, the strength b after heating is 0.80 N/20 mm or more, and the strength c after heating is 1.30 N. /20mm or more. 如申請專利範圍第1項之半導體裝置製造用接著片,其中接著劑層含有樹脂,且樹脂含量在接著劑層中為80~98質量%。 The adhesive sheet for semiconductor device manufacturing according to the first aspect of the invention, wherein the adhesive layer contains a resin, and the resin content is 80 to 98% by mass in the adhesive layer. 如申請專利範圍第1項之半導體裝置製造用接著片,其中前述基材係厚度10~100μm且150~250℃下之熱膨脹係數為5~50ppm/℃的耐熱性樹脂膜或金屬箔。 The adhesive sheet for semiconductor device manufacturing according to the first aspect of the invention, wherein the substrate is a heat-resistant resin film or a metal foil having a thickness of 10 to 100 μm and a thermal expansion coefficient of 150 to 250 ° C of 5 to 50 ppm/° C. 如申請專利範圍第1項之半導體裝置製造用接著片,其中接著劑層之前述苯乙烯-乙烯-丁烯-苯乙烯共聚物含量在50質量%以上。 The adhesive sheet for producing a semiconductor device according to the first aspect of the invention, wherein the styrene-ethylene-butylene-styrene copolymer content of the adhesive layer is 50% by mass or more. 如申請專利範圍第1項之半導體裝置製造用接著片,其中接著劑層中所含樹脂僅由前述苯乙烯-乙烯-丁烯-苯乙烯共聚物構成,該接著劑層含有含氟添加劑、抗氧化劑及硬化劑之至少一種,含氟添加劑之含量在接著劑層中為0.5~20質量%,相對於樹脂100質量份,抗氧化劑為0.5~10質量份,相對於樹脂100質量份,硬化劑為0.5~10質量份。 The adhesive sheet for manufacturing a semiconductor device according to the first aspect of the invention, wherein the resin contained in the adhesive layer is composed only of the styrene-ethylene-butylene-styrene copolymer, and the adhesive layer contains a fluorine-containing additive and is resistant. At least one of the oxidizing agent and the curing agent, the content of the fluorine-containing additive is 0.5 to 20% by mass in the adhesive layer, and the antioxidant is 0.5 to 10 parts by mass based on 100 parts by mass of the resin, and the curing agent is 100 parts by mass relative to the resin. It is 0.5 to 10 parts by mass. 如申請專利範圍第1項之半導體裝置製造用接著片,其中接著劑層含有含氟添加劑且該添加劑在接著劑層中為1~7質量%,含氟添加劑係選自於由:含有全氟烷基之磺酸鹽、含有全氟烷基之羧酸鹽、全氟烷基伸烷基氧化物加成物、含有含氟基及親油性基之寡聚物、含有含氟基及親水性基之寡聚物、含有含氟基及親水性基及親油性基之寡聚物所構成之群組。 The adhesive sheet for manufacturing a semiconductor device according to the first aspect of the invention, wherein the adhesive layer contains a fluorine-containing additive and the additive is 1 to 7% by mass in the adhesive layer, and the fluorine-containing additive is selected from the group consisting of: containing perfluoro Alkyl sulfonate, perfluoroalkyl-containing carboxylate, perfluoroalkylalkylene oxide adduct, fluorine-containing and lipophilic group-containing oligomer, fluorine-containing group and hydrophilic group A group consisting of an oligomer, an oligomer containing a fluorine-containing group, a hydrophilic group, and a lipophilic group. 如申請專利範圍第1項之半導體裝置製造用接著片,其中接著劑層含有樹脂,前述樹脂係選自於由脲樹脂、三聚氫胺樹脂、苯胍胺樹脂、乙胍樹脂、苯酚樹脂、間苯二酚樹脂、二甲苯樹脂、呋喃樹脂、不飽和聚酯樹脂、 酞酸二烯丙酯樹脂、異氰酸酯樹脂、環氧樹脂、順丁烯二醯亞胺樹脂及耐地醯亞胺(nadimide)樹脂所構成群組中之至少1種熱硬化性樹脂。The adhesive sheet for manufacturing a semiconductor device according to claim 1, wherein the adhesive layer contains a resin selected from the group consisting of urea resin, melamine resin, benzoguanamine resin, and acetamidine. Resin, phenol resin, resorcinol resin, xylene resin, furan resin, unsaturated polyester resin, diallyl citrate resin, isocyanate resin, epoxy resin, maleimide resin and ground resistance At least one thermosetting resin in the group consisting of nadimide resins. 一種半導體裝置,其包含如申請專利範圍第1項之接著片、及引線框架或配線基板。 A semiconductor device comprising the adhesive sheet of the first aspect of the patent application, and a lead frame or a wiring substrate. 如申請專利範圍第10項之半導體裝置,其中下述接著強度Sa與接著強度Sb之比在1.5以上,接著強度Sa:基材與接著劑層之接著強度,接著強度Sb:密封樹脂及引線框架與接著劑層之接著強度或密封樹脂及配線基板與接著劑層之接著強度。 The semiconductor device according to claim 10, wherein the ratio of the following bonding strength Sa to the bonding strength Sb is 1.5 or more, followed by the strength Sa: the bonding strength between the substrate and the adhesive layer, and then the strength Sb: the sealing resin and the lead frame The bonding strength with the adhesive layer or the bonding strength of the sealing resin and the wiring substrate and the adhesive layer. 一種半導體裝置之製造方法,其係使用如申請專利範圍第1項之半導體裝置製造用接著片者;該製造方法之特徵在於具備下述步驟:貼著步驟,將前述半導體裝置製造用接著片貼著至引線框架或配線基板;晶粒附接步驟,將半導體元件搭載至前述引線框架或前述配線基板;密封步驟,以密封樹脂將前述半導體元件密封;及剝離步驟,前述密封步驟之後,將前述半導體裝置製造用接著片自前述引線框架或前述配線基板剝離。 A method of manufacturing a semiconductor device using the substrate for manufacturing a semiconductor device according to the first aspect of the invention; the method of manufacturing the method comprising the step of: attaching the substrate for manufacturing the semiconductor device a lead frame or a wiring substrate; a die attaching step of mounting the semiconductor element to the lead frame or the wiring substrate; a sealing step of sealing the semiconductor element with a sealing resin; and a peeling step, after the sealing step, The back sheet for semiconductor device manufacturing is peeled off from the lead frame or the wiring board. 如申請專利範圍第12項之半導體裝置之製造方法,其在晶粒附接步驟與密封步驟之間更包含電漿洗淨步驟與導線接合步驟。 The method of manufacturing a semiconductor device according to claim 12, further comprising a plasma cleaning step and a wire bonding step between the die attaching step and the sealing step. 如申請專利範圍第13項之半導體裝置之製造方法,其中 電漿洗淨步驟係藉由在電漿的照射輸出為150~600W且電漿處理時間為0.01~5分鐘下來進行。 A method of manufacturing a semiconductor device according to claim 13 wherein The plasma cleaning step is carried out by irradiating the plasma at a temperature of 150 to 600 W and a plasma treatment time of 0.01 to 5 minutes. 如申請專利範圍第13項之半導體裝置之製造方法,其導線接合步驟中,加熱係在150~250℃下進行5~30分鐘。 In the method of manufacturing a semiconductor device according to claim 13, in the wire bonding step, the heating is performed at 150 to 250 ° C for 5 to 30 minutes.
TW102110256A 2012-03-26 2013-03-22 Adhesive sheet for manufacturing semiconductor device, and semiconductor device manufacturing method using the same TWI494408B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2012070403A JP5937398B2 (en) 2012-03-26 2012-03-26 Adhesive sheet for manufacturing semiconductor device and method for manufacturing semiconductor device

Publications (2)

Publication Number Publication Date
TW201348387A TW201348387A (en) 2013-12-01
TWI494408B true TWI494408B (en) 2015-08-01

Family

ID=49363266

Family Applications (1)

Application Number Title Priority Date Filing Date
TW102110256A TWI494408B (en) 2012-03-26 2013-03-22 Adhesive sheet for manufacturing semiconductor device, and semiconductor device manufacturing method using the same

Country Status (5)

Country Link
JP (1) JP5937398B2 (en)
KR (1) KR101485660B1 (en)
CN (1) CN103360969B (en)
MY (1) MY168172A (en)
TW (1) TWI494408B (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2018088185A1 (en) 2016-11-09 2019-06-24 株式会社フジクラ Cleaning tool
KR102032767B1 (en) 2017-05-12 2019-10-17 (주)인랩 QFN semiconductor package, method of fabricating the same and mask sheet for manufacturing the same
JP6909171B2 (en) * 2018-02-12 2021-07-28 株式会社巴川製紙所 Adhesive sheet for manufacturing semiconductor devices and manufacturing method of semiconductor devices using it
JP7240376B2 (en) * 2018-03-30 2023-03-15 リンテック株式会社 Laminate for preventing warp of cured sealant, and method for manufacturing cured sealant
WO2019187249A1 (en) * 2018-03-30 2019-10-03 リンテック株式会社 Multilayer body for preventing warp of cured sealed body and method for producing cured sealed body
CN113169076A (en) * 2018-12-24 2021-07-23 深圳市柔宇科技股份有限公司 Electronic device and method of manufacturing the same
CN109666434B (en) * 2018-12-27 2021-09-10 苏州赛伍应用技术股份有限公司 Adhesive, preparation method, adhesive film containing adhesive, preparation method and application
CN109825220A (en) * 2018-12-27 2019-05-31 新纶科技(常州)有限公司 Adhesive layer, stretching dehesion adhesive tape and preparation method thereof
JP7458374B2 (en) * 2019-03-26 2024-03-29 リンテック株式会社 release sheet
KR20210048012A (en) * 2019-10-22 2021-05-03 주식회사 엘지화학 Adhisive compound for semiconductor and film using the same
KR102313245B1 (en) 2021-01-04 2021-10-14 (주)인랩 Masking tape for semiconductor packaging

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1847347A (en) * 2005-03-30 2006-10-18 株式会社巴川制纸所 Adhesive sheet for pfoducing semiconductor device, semiconductor device and method for manufacturing same

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2839019B2 (en) * 1996-08-23 1998-12-16 日本電気株式会社 Method for manufacturing semiconductor device
JP3951411B2 (en) * 1998-02-17 2007-08-01 株式会社プライムポリマー Crystalline propylene block copolymer composition for automobile parts
CN1280883C (en) * 2002-04-03 2006-10-18 株式会社巴川制纸所 Binding sheet for mfg. semiconductor device
JP4562118B2 (en) * 2003-12-19 2010-10-13 日東電工株式会社 Manufacturing method of semiconductor device
JP2006165495A (en) 2004-05-18 2006-06-22 Mitsui Chemicals Inc Adhesive resin composite and its use
JP4863690B2 (en) * 2005-10-31 2012-01-25 株式会社巴川製紙所 Adhesive sheet for manufacturing semiconductor device, semiconductor device and manufacturing method thereof
EP1894662A2 (en) * 2006-08-29 2008-03-05 Nitto Denko Corporation Adhesive sheet for water jet laser dicing
JP4270282B2 (en) * 2007-01-23 2009-05-27 セイコーエプソン株式会社 Manufacturing method of semiconductor device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1847347A (en) * 2005-03-30 2006-10-18 株式会社巴川制纸所 Adhesive sheet for pfoducing semiconductor device, semiconductor device and method for manufacturing same

Also Published As

Publication number Publication date
JP2013201404A (en) 2013-10-03
MY168172A (en) 2018-10-11
JP5937398B2 (en) 2016-06-22
KR101485660B1 (en) 2015-01-22
TW201348387A (en) 2013-12-01
CN103360969B (en) 2015-10-14
KR20130109070A (en) 2013-10-07
CN103360969A (en) 2013-10-23

Similar Documents

Publication Publication Date Title
TWI494408B (en) Adhesive sheet for manufacturing semiconductor device, and semiconductor device manufacturing method using the same
TWI494409B (en) Adhesive sheet for manufacturing semiconductor device, and semiconductor device manufacturing method using the same
TWI527105B (en) Dicing tape-integrated film for semiconductor back surface
US20090162650A1 (en) Adhesive film composition for semiconductor assembly, adhesive film, dicing die bonding film, device package, and associated methods
TW201631674A (en) Conductive film-like adhesive, dicing tape attached with film-like adhesive, and manufacturing method of semiconductor device
JP4863690B2 (en) Adhesive sheet for manufacturing semiconductor device, semiconductor device and manufacturing method thereof
CN105623533B (en) Adhesive sheet, adhesive sheet with dicing sheet, laminated sheet, and method for manufacturing semiconductor device
KR102455209B1 (en) Temporary protective film for semiconductor sealing molding
JP4654062B2 (en) Adhesive sheet for manufacturing semiconductor device and method for manufacturing semiconductor device
TW201542746A (en) Die-bonding film, die-bonding film having a dicing sheet, semiconductor device, and manufacturing method for a semiconductor device
CN101627465A (en) Adhesive film for semiconductor and semiconductor device using the adhesive film
KR20170062386A (en) Adhesive sheet, dicing-tape-integrated adhesive sheet, and process for producing semiconductor device
TW201500510A (en) Adhesive sheet for use in producing semiconductor device, dicing-tape-integrated adhesive sheet, semiconductor device, and process for producing semiconductor device
TWI656189B (en) Substrate, subsequent sheet with dicing sheet, and method of manufacturing semiconductor device
JP4538398B2 (en) Adhesive sheet for manufacturing semiconductor device and method for manufacturing semiconductor device
TW201506117A (en) Thermosetting die bonding film, die bonding film attached with cutting sheet, and semiconductor device manufacturing method
TW201922381A (en) Composition for sinter bonding, sheet for sinter bonding, and dicing tape with sheet for sinter bonding
TW201840770A (en) Adhesive sheet for manufacturing semiconductor device and method for manufacturing semiconductor device using the same
JP2008308675A (en) Adhesive sheet and metal-fitted adhesive sheet
JP2013201403A (en) Adhesive sheet for manufacturing semiconductor device and semiconductor device manufacturing method
JP2004296549A (en) Adhesive sheet for semiconductor device manufacture, semiconductor device using it and manufacturing method
TW201506116A (en) Thermosetting die-bonding film, die-bonding film with dicing sheet and process for producing semiconductor device
TWI636886B (en) Semiconductor processing tape
JP2015135898A (en) Method of producing ground substrate, and film-like adhesive for use therein and laminate
JP3857953B2 (en) Adhesive sheet for semiconductor device manufacturing