TWI490124B - Optical layered product, polarizer and display using the optical layered product - Google Patents

Optical layered product, polarizer and display using the optical layered product Download PDF

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TWI490124B
TWI490124B TW099129620A TW99129620A TWI490124B TW I490124 B TWI490124 B TW I490124B TW 099129620 A TW099129620 A TW 099129620A TW 99129620 A TW99129620 A TW 99129620A TW I490124 B TWI490124 B TW I490124B
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optical
functional layer
layer
optical functional
ionizing radiation
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TW201125732A (en
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Kazuya Ohishi
Chikara Murata
Masaomi Kuwabara
Hideki Moriuchi
Naoki Serizawa
Takayuki Kawanishi
Takayuki Nakanishi
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Tomoegawa Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Polarising Elements (AREA)
  • Surface Treatment Of Optical Elements (AREA)
  • Laminated Bodies (AREA)

Description

光學積層體、偏光板及使用該光學積層體之顯示裝置Optical laminate, polarizing plate, and display device using the same

本發明涉及光學積層體、偏光板及使用該光學積層體之顯示裝置。The present invention relates to an optical laminate, a polarizing plate, and a display device using the same.

就液晶顯示裝置(LCD)、布朗(Braun)管(CRT)顯示器、投影顯示器、電漿顯示器(PDP)、電致發光(electroluminescene)顯示器等圖像顯示裝置而言,在顯示裝置表面,由於螢光燈等的室內照明、太陽光從窗戶的入射、操作者的影子等的映入,而妨礙圖像的可見性。此外,還要求對該圖像顯示面賦予耐擦傷性,以防止在操作時造成劃傷。為此,對這些顯示器的表面而言,為了提高圖像的可見性,而在最表面設置具有形成了微細凹凸結構的防眩(antiglare,亦稱防炫)層、硬塗層等光學功能層的光學積層體,該微細凹凸結構能夠使表面反射光擴散、抑制外來光的正反射、防止外部環境的映入(具有防眩性)。In the case of an image display device such as a liquid crystal display device (LCD), a Braun tube (CRT) display, a projection display, a plasma display (PDP), or an electroluminescence display, on the surface of the display device, Indoor illumination such as light, reflection of sunlight from a window, shadow of an operator, etc., hinder visibility of an image. In addition, it is also required to impart scratch resistance to the image display surface to prevent scratching during handling. For this reason, in order to improve the visibility of the image, the surface of these displays is provided with an optical functional layer such as an antiglare layer or an anti-glare layer having a fine uneven structure formed on the surface. In the optical laminate, the fine uneven structure can diffuse the surface reflected light, suppress the regular reflection of the external light, and prevent the external environment from being reflected (having anti-glare property).

就這些光學積層體而言,通常有如下的光學積層體被製造並銷售,即,在聚對苯二甲酸乙二酯(以下,稱為“PET”)、三醋酸纖維素(以下,稱為“TAC”)等透光性基體上設置一層形成有微細凹凸結構的防眩層的光學積層體、和在光擴散層上積層有低折射率層的光學積層體,現在,正在開發藉由層構造的組合來提供所希望的功能的光學積層體。In the case of these optical laminates, the following optical laminates are usually manufactured and sold, that is, polyethylene terephthalate (hereinafter referred to as "PET") or cellulose triacetate (hereinafter referred to as An optical layered body in which an antiglare layer having a fine uneven structure is formed on a light-transmitting substrate such as "TAC") and an optical layered body in which a low refractive index layer is laminated on the light-diffusing layer is being developed. A combination of constructions to provide an optical laminate of the desired function.

光學功能層具有所希望的性質。例如,光學功能層具有硬塗性的光學積層體,能夠用作具備硬塗層的硬塗膜。另外,在光學功能層的表面形成有微細凹凸結構的光學積層體,不僅能夠用作硬塗膜,並且,也能夠用作具備防眩層的防眩膜。此外,作為光學功能層,也可以使用光擴散層、低折射率層。藉由將這些硬塗層、防眩層等光學功能層以單層形式使用或者進行多層式組合,而使得具備有所希望的功能的光學積層體的開發在不斷進展。The optically functional layer has the desired properties. For example, the optical functional layer has a hard coat optical laminate and can be used as a hard coat film having a hard coat layer. Further, an optical layered body having a fine uneven structure formed on the surface of the optical functional layer can be used not only as a hard coat film but also as an antiglare film having an antiglare layer. Further, as the optical functional layer, a light diffusion layer or a low refractive index layer may be used. The development of an optical layered body having a desired function is progressing by using an optical functional layer such as a hard coat layer or an antiglare layer in a single layer form or a combination of layers.

關於顯示器的最表面(觀察面側),存在有由於靜電而造成的塵埃附著、液晶顯示工作不良等問題,而一直需求帶有抗靜電功能的光學積層體。尤其是,伴隨著顯示器的高對比度化,也包括塵埃的附著容易變得顯眼的原因,而一直需求帶有抗靜電功能的光學積層體。Regarding the outermost surface (observation surface side) of the display, there are problems such as dust adhesion due to static electricity and poor liquid crystal display operation, and an optical laminate having an antistatic function has been demanded. In particular, with the increase in the contrast of the display, the adhesion of dust is likely to become conspicuous, and an optical laminate having an antistatic function is always required.

另外,對於顯示器的最表面(觀察面側),可預料到有嚴峻操作(由物理、機械、化學刺激等引起的負荷),例如,可預料到用沾有玻璃清潔劑(表面活性劑系、有機溶劑系等各種清潔劑)的抹布擦拭附著於顯示器表面的灰塵、指紋等污染等。因此,對於搭載於顯示器的硬塗膜表面,一直要求改善防污性。In addition, for the most surface (viewing side) of the display, severe operation (load caused by physical, mechanical, chemical stimuli, etc.) can be expected. For example, it is expected to use a glass cleaner (surfactant system, A rag of various cleaning agents such as an organic solvent wipes dust, fingerprints, and the like adhering to the surface of the display. Therefore, it has been demanded to improve the antifouling property on the surface of a hard coat film mounted on a display.

作為帶有抗靜電功能的抗靜電防眩膜,有人提出了在透明基材膜上依次積層有透明導電層和防眩層而成的膜(例如,參照專利文獻1)。As an antistatic antiglare film having an antistatic function, a film in which a transparent conductive layer and an antiglare layer are sequentially laminated on a transparent substrate film has been proposed (for example, see Patent Document 1).

另外,藉由塗布樹脂層能夠得到1層結構的抗靜電防眩膜,該樹脂層含有用於賦予抗靜電性的四級銨鹽性化合物,並添加有用於賦予防眩性的透光性微粒(例如,專利文獻2、3)。Further, by applying a resin layer, an antistatic antiglare film having a one-layer structure containing a quaternary ammonium salt compound for imparting antistatic properties and containing light-transmitting fine particles for imparting anti-glare properties can be obtained. (for example, Patent Documents 2 and 3).

另外,作為導電材料,有人提出了使用聚苯胺、聚噻吩(polythiophene)等有機導電材料的光學積層體。由於有機系導電材料的耐光性比無機系材料差,不能保持抗靜電性能,而一直要求對其進行改良。這裏,為了改善耐光性,有人提出了與玻璃轉移點高的樹脂混合的方法(例如,專利文獻4)。Further, as a conductive material, an optical layered body using an organic conductive material such as polyaniline or polythiophene has been proposed. Since the organic conductive material is inferior in light resistance to the inorganic material and cannot maintain the antistatic property, it has been required to be improved. Here, in order to improve light resistance, a method of mixing a resin having a high glass transition point has been proposed (for example, Patent Document 4).

另外,有人公開了將硬塗層直接設置在包含三醋酸纖維素膜的基材上而成的抗靜電硬塗膜,該硬塗層含有粒徑100nm以下的三氧化二銻等金屬氧化物、分子內具有3個以上丙烯醯基的化合物和分子內含有氟原子的丙烯酸類化合物(例如,參照專利文獻5)。Further, an antistatic hard coat film in which a hard coat layer is directly provided on a substrate containing a cellulose triacetate film containing a metal oxide such as antimony trioxide having a particle diameter of 100 nm or less is disclosed. A compound having three or more acryloyl groups in the molecule and an acrylic compound containing a fluorine atom in the molecule (for example, see Patent Document 5).

專利文獻1:日本特開2002-254573號公報Patent Document 1: Japanese Laid-Open Patent Publication No. 2002-254573

專利文獻2:WO2007/032170號公報Patent Document 2: WO2007/032170

專利文獻3:日本特開2009-66891號公報Patent Document 3: Japanese Laid-Open Patent Publication No. 2009-66891

專利文獻4:日本特開2008-181120號公報Patent Document 4: Japanese Laid-Open Patent Publication No. 2008-181120

專利文獻5:日本特許第4221990號公報Patent Document 5: Japanese Patent No. 4221990

對於用於顯示器的光學積層體,一直要求抗靜電性能。這裏,為了能夠耐受在室外用途中使用,而要求抗靜電性能不因太陽光等光而發生變化的耐光性。另外,用於顯示器的偏光板的保護膜,在將偏光基體和三醋酸纖維素系保護膜貼合時,通常進行皂化等處理來提高偏光基體和保護膜的黏接性。因此,對於在三醋酸纖維素系保護膜上積層的光學功能層、光學積層體,要求抗靜電性能不變化的耐皂化性。For optical laminates used in displays, antistatic properties have been required. Here, in order to be able to withstand use in outdoor use, it is required to have light resistance which does not change due to light such as sunlight. In addition, when the polarizing substrate and the cellulose triacetate protective film are bonded together, the protective film for the polarizing plate of the display is usually subjected to a treatment such as saponification to improve the adhesion between the polarizing substrate and the protective film. Therefore, the optical functional layer and the optical laminate which are laminated on the cellulose triacetate protective film are required to have saponification resistance which does not change in antistatic properties.

如專利文獻1所示,作為具有抗靜電功能的抗靜電防眩膜,提出了在透明基材膜上依次積層有透明導電層和防眩層而成的膜,就該構造而言,抗靜電性、防眩性等優異,但是,由於是在透明基材膜上積層有2層的構造,因此存在成本高的問題。As shown in Patent Document 1, as an antistatic antiglare film having an antistatic function, a film in which a transparent conductive layer and an antiglare layer are sequentially laminated on a transparent substrate film has been proposed, and in this structure, antistatic It is excellent in the properties, anti-glare properties, and the like. However, since it has a structure in which two layers are laminated on the transparent base film, there is a problem that the cost is high.

如專利文獻2、3所示,藉由塗布樹脂層而能得到在透明基材膜上積層有1層的構造的光學積層體,該樹脂層含有用於賦予抗靜電性的四級銨鹽系化合物,並添加有用於賦予防眩性的透光性微粒,但是,該構造會產生導電性因皂化處理而降低等的問題。As disclosed in Patent Documents 2 and 3, an optical layered body having a structure in which one layer is laminated on a transparent base film, which contains a quaternary ammonium salt system for imparting antistatic properties, can be obtained by coating a resin layer. Although the light-transmitting fine particles for imparting anti-glare properties are added to the compound, this structure causes a problem that the conductivity is lowered by the saponification treatment.

就使用有聚苯胺、聚噻吩等導電性高分子的光學積層體而言,由於有機系導電材料的耐光性比無機系材料差,不能保持抗靜電性能,因此,一直要求對其進行改良。這裏,如專利文獻4所示,為了改善耐光性,提出了與玻璃轉移點高的樹脂混合的方法,但是,由於這裏使用的玻璃轉移點高的樹脂自身的硬度低,而存在表面硬度低、耐劃傷性降低的問題。In the case of using an optical layered body having a conductive polymer such as polyaniline or polythiophene, since the organic conductive material is inferior in light resistance to an inorganic material and cannot maintain antistatic properties, it has been required to be improved. Here, as shown in Patent Document 4, in order to improve light resistance, a method of mixing a resin having a high glass transition point has been proposed. However, since the resin having a high glass transition point used herein has a low hardness, the surface hardness is low. The problem of reduced scratch resistance.

專利文獻5所記載的抗靜電硬塗膜的抗靜電性、耐擦傷性優異。但是,該抗靜電硬塗膜中添加有用於控制折射率的氟材料,得不到足夠的防污性,當實施皂化處理時,硬塗層中的氟材料溶出,存在防污性降低的問題。即,要求改善皂化處理後的防污性。The antistatic hard coat film described in Patent Document 5 is excellent in antistatic property and scratch resistance. However, a fluorine material for controlling the refractive index is added to the antistatic hard coat film, and sufficient antifouling property is not obtained. When the saponification treatment is performed, the fluorine material in the hard coat layer is eluted, and the antifouling property is lowered. . That is, it is required to improve the antifouling property after the saponification treatment.

本發明鑒於上述情況,目的在於提供一種以一層構造就具有優異的抗靜電性能且耐光性、耐皂化性以及耐劃傷性優異的光學積層體、偏光板及使用該光學積層體之顯示裝置。In view of the above, an object of the present invention is to provide an optical layered body, a polarizing plate, and a display device using the optical layered body which have excellent antistatic properties and are excellent in light resistance, saponification resistance, and scratch resistance.

進而,本發明的目的在於提供一種表現出抗靜電性以及防污性、即使進行了皂化處理時抗靜電性和防污性也不太會降低的光學積層體以及使用該光學積層體之偏光板和顯示裝置。Further, an object of the present invention is to provide an optical layered body which exhibits antistatic property and antifouling property, and which is less likely to be deteriorated in antistatic property and antifouling property even when saponification treatment is performed, and a polarizing plate using the optical laminate. And display device.

本發明藉由下述技術構成,而解決上述技術課題。The present invention solves the above technical problems by the following technical configuration.

(1)一種光學積層體,其為在透光性基體上直接或者隔著其他層至少設置有光學功能層的光學積層體,該光學功能層至少含有導電材料,該光學積層體表面的碳弧(carbon arc)式耐光性試驗後的表面電阻率為1.0×1012 Ω/□以下,並且,碳弧式耐光性試驗前後的表面電阻率之比(R2/R1;R1為碳弧式耐光性試驗前的表面電阻率,R2為碳弧式耐光性試驗後的表面電阻率)為104 以下。(1) An optical layered body which is an optical layered body provided with at least an optical functional layer directly or via another layer on a light-transmitting substrate, the optical functional layer containing at least a conductive material, and a carbon arc on the surface of the optical layered body The surface resistivity after the (carbon arc) type light resistance test was 1.0 × 10 12 Ω / □ or less, and the ratio of surface resistivity before and after the carbon arc type light resistance test (R2 / R1; R1 is carbon arc type light resistance) The surface resistivity before the test, R2 is a surface resistivity after the carbon arc light resistance test, was 10 4 or less.

(2)如前項(1)所述的光學積層體,其中,碳弧式耐光性試驗後的飽和帶電電壓為1.5kV以下。(2) The optical layered body according to the above (1), wherein the saturated electrification voltage after the carbon arc type light resistance test is 1.5 kV or less.

(3)如前項(1)或(2)所述的光學積層體,其中,前述光學功能層含有樹脂成分、和透光性微粒或經由凝聚而能形成凹凸的無機成分的至少一種而成者。(3) The optical layered body according to the above aspect, wherein the optical functional layer contains at least one of a resin component and a light-transmitting fine particle or an inorganic component capable of forming irregularities by agglomeration. .

(4)如前項(1)至(3)中任一項所述的光學積層體,其中,前述光學功能層含有電離放射線固化型氟化丙烯酸酯。The optical layered body according to any one of the above aspects, wherein the optical functional layer contains an ionizing radiation-curable fluorinated acrylate.

(5)如前項(4)所述的光學積層體,其中,前述光學功能層是將至少含有電離放射線固化型氟化丙烯酸酯和導電性金屬氧化物的組成物進行固化而得到的層,前述電離放射線固化型氟化丙烯酸酯的分子量為1000以上,且含有3個以上丙烯醯基。(5) The optical layered body according to the above aspect, wherein the optical functional layer is a layer obtained by curing a composition containing at least an ionizing radiation-curable fluorinated acrylate and a conductive metal oxide. The ionizing radiation-curable fluorinated acrylate has a molecular weight of 1,000 or more and contains three or more acrylonitrile groups.

(6)如前項(5)所述的光學積層體,其中,前述電離放射線固化型氟化丙烯酸酯含有全氟烷基。The optical layered body according to the above aspect, wherein the ionizing radiation-curable fluorinated acrylate contains a perfluoroalkyl group.

(7)如前項(5)或(6)所述的光學積層體,其中,前述電離放射線固化型氟化丙烯酸酯的氟原子含有率為20%以上。The optical layered body according to the above-mentioned item (5), wherein the ionizing radiation-curable fluorinated acrylate has a fluorine atom content of 20% or more.

(8)如前項(5)至(7)中任一項所述的光學積層體,其中,前述電離放射線固化型氟化丙烯酸酯是用下式(A)表示的化合物。The optical layered body according to any one of the above aspects, wherein the ionizing radiation-curable fluorinated acrylate is a compound represented by the following formula (A).

(這裏,Cy是其氫的一部分被上述式的取代基以及任意地被甲基或乙基取代的5或6員環的環烷基部分,a是1至3的整數,X是亞甲基或直接鍵結,RF 是碳原子數4至9的全氟烷基,n是1至3的整數。其中,前述a為2以上時,前述X、RF 、n相互獨立地選擇。) (here, Cy is a cycloalkyl moiety of a 5- or 6-membered ring in which a part of hydrogen is substituted by the above formula and optionally substituted by a methyl group or an ethyl group, a is an integer of 1 to 3, and X is a methylene group Or direct bonding, R F is a perfluoroalkyl group having 4 to 9 carbon atoms, and n is an integer of 1 to 3. When the above a is 2 or more, X, R F and n are independently selected from each other.

(9)如前項(5)至(8)中任一項所述的光學積層體,其中,前述電離放射線固化型氟化丙烯酸酯是氨基甲酸酯(urethane)丙烯酸酯。The optical layered body according to any one of the above aspects, wherein the ionizing radiation-curable fluorinated acrylate is urethane acrylate.

(10)如前項(1)至(9)中任一項所述的光學積層體,其 中,前述光學功能層含有π共軛系導電性高分子和高分子摻雜劑的複合物。(10) The optical layered body according to any one of (1) to (9), wherein The optical functional layer contains a composite of a π-conjugated conductive polymer and a polymer dopant.

(11)如前項(1)至(10)中任一項所述的光學積層體,其中,皂化處理後的表面電阻率為1.0×1010 Ω/□以下。The optical layered body according to any one of the above aspects, wherein the surface resistivity after the saponification treatment is 1.0 × 10 10 Ω / □ or less.

(12)一種偏光板,其由前述(1)至(11)中的任一項所述的光學積層體積層於偏光基體上而成者。(12) A polarizing plate obtained by the optical layered layer according to any one of (1) to (11) above which is applied to a polarizing substrate.

(13)一種顯示裝置,其係具備前述(1)至(11)中的任一項所述的光學積層體而成者。(13) A display device comprising the optical layered body according to any one of the above (1) to (11).

根據本發明(1)至(13),能提供以一層構造就具有優異的抗靜電性能且耐光性、耐皂化性以及耐劃傷性優異的光學積層體、偏光板及使用該光學積層體之顯示裝置。According to the inventions (1) to (13), it is possible to provide an optical layered body, a polarizing plate, and an optical layered body which have excellent antistatic properties and are excellent in light resistance, saponification resistance, and scratch resistance. Display device.

進而,根據本發明(5)、(12)、(13),能夠得到表現出抗靜電性以及防污性,且即使進行了皂化處理時抗靜電性以及防污性也不太會降低的光學積層體以及使用該光學積層體之偏光板和顯示裝置。Further, according to the inventions (5), (12), and (13), it is possible to obtain an optical which exhibits antistatic properties and antifouling properties, and which is less likely to have antistatic properties and antifouling properties even when saponification treatment is performed. A laminate and a polarizing plate and a display device using the optical laminate.

根據本發明(6)、(7),會獲得能夠充分導入氟原子的效果。According to the inventions (6) and (7), an effect of sufficiently introducing a fluorine atom can be obtained.

根據本發明(8),尤其是由於全氟烷基(-Cn F2n+1 )的n的數為4至9,因此含有氟的分子鏈集中而形成晶體結構,由此能夠形成局部地表露出導電性金屬氧化物的部位,會獲得不易妨礙導電性金屬氧化物的功能的效果。According to the invention (8), in particular, since the number of n of the perfluoroalkyl group (-C n F 2n+1 ) is 4 to 9, the molecular chain containing fluorine concentrates to form a crystal structure, whereby a partial surface can be formed When the portion where the conductive metal oxide is exposed is obtained, the effect of not easily impeding the function of the conductive metal oxide is obtained.

根據本發明(9),會獲得製膜性良好、進而固化物的耐劃傷性和伸長率以及柔軟性得以提高的效果。According to the invention (9), it is possible to obtain an effect of improving the film formability, further improving the scratch resistance and elongation of the cured product, and improving the flexibility.

根據本發明(3),藉由透光性微粒在表面形成凹凸而使光散射或者在光學功能層內部使光散射,由此,會獲得能夠用作防眩膜的效果。According to the invention (3), light-scattering fine particles form irregularities on the surface to scatter light or scatter light inside the optical function layer, whereby an effect that can be used as an anti-glare film is obtained.

本實施方式涉及的光學積層體的基本構造為:在透光性基體上積層有含有樹脂成分和導電材料的光學功能層。作為光學功能層的形成材料,加入透光性微粒或者藉由凝聚而能形成凹凸的無機成分,由此,能夠提供一種進一步具備防眩性的光學功能層。The optical layered body according to the present embodiment has a basic structure in which an optical functional layer containing a resin component and a conductive material is laminated on a light-transmitting substrate. As a material for forming the optical functional layer, a light-transmitting fine particle or an inorganic component capable of forming irregularities by agglomeration is added, whereby an optical functional layer further having anti-glare properties can be provided.

於此,前述光學功能層直接或者隔著其他層積層於透光性基體上,可以積層在透光性基體的單面,也可以積層在透光性基體的兩面上。進一步,光學積層體還可以具有其他層。這裏,作為其他層,例如,可舉出光擴散層、防污層、偏光基體、低反射層、其他的功能賦予層(例如,抗靜電層、紫外線‧近紅外線(NIR)吸收層、色純度的提升(neon cut)層、電磁波屏蔽層、硬塗層)。另外,關於該其他層的位置,例如在偏光基體的情況下,為與前述光學功能層相反面的前述透光性基體上,在低反射層的情況下,為前述光學功能層上,在其他的功能性賦予層的情況下,為前述光學功能層的下層。依次積層有偏光基體、透光性基體以及光學功能層而成的積層體,可以用作偏光板。下面,對本實施方式涉及的光學積層體的各構成要素(透光性基體、樹脂成分等)進行詳細敍述。Here, the optical functional layer may be laminated on one side of the light-transmitting substrate directly or via another layer on the light-transmitting substrate, or may be laminated on both surfaces of the light-transmitting substrate. Further, the optical laminate may have other layers. Here, examples of the other layer include a light diffusion layer, an antifouling layer, a polarizing substrate, a low reflection layer, and other function providing layers (for example, an antistatic layer, an ultraviolet ray, a near infrared ray (NIR) absorbing layer, and a color purity. (neon cut layer, electromagnetic wave shielding layer, hard coating). Further, the position of the other layer is, for example, in the case of a polarizing substrate, on the light-transmitting substrate opposite to the optical function layer, and in the case of a low-reflection layer, on the optical function layer, In the case of the functional imparting layer, it is the lower layer of the optical functional layer. A laminate in which a polarizing substrate, a light-transmitting substrate, and an optical functional layer are laminated in this order can be used as a polarizing plate. Hereinafter, each component (translucent substrate, resin component, and the like) of the optical layered body according to the present embodiment will be described in detail.

<透光性基體><Translucent substrate>

作為最優實施方式涉及的透光性基體,只要具有透光性就沒有特別限制,也可以使用石英玻璃、鈉鈣玻璃等玻璃,但可較佳使用聚對苯二甲酸乙二酯(PET)、三醋酸纖維素(TAC)、聚萘二甲酸乙二酯(PEN)、聚甲基丙烯酸甲酯(PMMA)、聚碳酸酯(PC)、聚醯亞胺(PI)、聚乙烯(PE)、聚丙烯(PP)、聚乙烯醇(PVA)、聚氯乙烯(PVC)、環烯烴共聚物(COC)、含降冰片烯樹脂、聚醚碸、賽璐玢、芳香族聚醯胺等各種樹脂膜。這些膜可以使用未實施拉伸的膜,也可以使用實施了拉伸加工的膜。從機械強度、尺寸穩定性優異的角度考慮,特別較佳為實施了雙軸拉伸加工的聚對苯二甲酸乙二酯膜,從膜面內的位相差非常少的觀點考慮,較佳為未實施拉伸的三醋酸纖維素膜(TAC)。用於PDP、LCD的情況下,更佳這些PET、TAC膜。The light-transmitting substrate according to the preferred embodiment is not particularly limited as long as it has light transmissivity, and glass such as quartz glass or soda lime glass may be used, but polyethylene terephthalate (PET) may preferably be used. , cellulose triacetate (TAC), polyethylene naphthalate (PEN), polymethyl methacrylate (PMMA), polycarbonate (PC), polyimine (PI), polyethylene (PE) Polypropylene (PP), polyvinyl alcohol (PVA), polyvinyl chloride (PVC), cyclic olefin copolymer (COC), norbornene-containing resin, polyether oxime, cellophane, aromatic polyamine, etc. Resin film. As the film, a film which is not stretched may be used, or a film which has been subjected to drawing processing may be used. From the viewpoint of excellent mechanical strength and dimensional stability, it is particularly preferable that the polyethylene terephthalate film subjected to biaxial stretching processing is preferably from the viewpoint that the phase difference in the film surface is extremely small. The stretched cellulose triacetate film (TAC) was not applied. In the case of PDP and LCD, these PET and TAC films are more preferable.

這些透光性基體的透明性越高越好,作為全光線透射率(JIS K7105),較佳為80%以上,更佳為90%以上。另外,作為透光性基體的厚度,從輕量化的觀點考慮,較佳薄的厚度,但是,考慮到其生產率、操作性,適合使用1至700μm的範圍的基體,較佳使用20至250μm的基體。將本發明的光學積層體用於LCD用途時,較佳使用20至80μm的TAC作為透光性基體。就本發明的光學積層體而言,尤其是使用20至80μm的TAC作為透光性基體時,由於能夠防止捲曲,因此,能夠合適地用於要求薄型輕量化的LCD用途。The higher the transparency of the light-transmitting substrate, the better, and the total light transmittance (JIS K7105) is preferably 80% or more, and more preferably 90% or more. Further, the thickness of the light-transmitting substrate is preferably a thin thickness from the viewpoint of weight reduction. However, in consideration of productivity and workability, a substrate having a range of 1 to 700 μm is preferably used, and preferably 20 to 250 μm is used. Matrix. When the optical laminate of the present invention is used for an LCD, it is preferred to use TAC of 20 to 80 μm as a light-transmitting substrate. In the optical layered body of the present invention, in particular, when TAC of 20 to 80 μm is used as the light-transmitting substrate, since curling can be prevented, it can be suitably used for LCD applications requiring thinner and lighter weight.

藉由對透光性基體表面實施鹼處理、電暈處理、電漿處理、濺射處理等加工處理,表面活性劑、矽烷耦合劑等底漆塗布,Si蒸鍍等薄膜乾式塗布等,由此,能夠提高透光性基體和光學功能層的密合性,提高該光學功能層的耐劃傷性、物理強度、耐化學藥品性。另外,在透光性基體和光學功能層之間設置其他層的情況下,藉由上述同樣的方法,也能夠提高各層界面的密合性、提高該光學功能層的物理強度、耐化學藥品性。The surface of the light-transmitting substrate is subjected to a treatment such as alkali treatment, corona treatment, plasma treatment, or sputtering treatment, a primer such as a surfactant or a decane coupling agent, and a dry coating of a film such as Si vapor deposition. The adhesion between the light-transmitting substrate and the optical functional layer can be improved, and the scratch resistance, physical strength, and chemical resistance of the optical functional layer can be improved. Further, when another layer is provided between the light-transmitting substrate and the optical functional layer, the adhesion of the interface of each layer can be improved by the same method as described above, and the physical strength and chemical resistance of the optical functional layer can be improved. .

<光學功能層><Optical functional layer>

光學功能層是含有樹脂成分和導電材料,藉由固化該樹脂成分而形成的層。光學功能層中除了樹脂成分和導電材料之外,加入透光性微粒或者藉由凝聚能形成凹凸的無機成分時,可進一步具備防眩性,因此較佳。The optical functional layer is a layer formed by curing a resin component and a conductive material by curing the resin component. In the optical functional layer, in addition to the resin component and the conductive material, when the light-transmitting fine particles or the inorganic component capable of forming the unevenness are formed by aggregation, the anti-glare property can be further provided, which is preferable.

[樹脂成分][resin composition]

作為構成光學功能層的樹脂成分,只要是固化後形成的皮膜具有足夠的強度並具有透明性的樹脂成分,就可以無特別限制地使用。作為前述樹脂成分,可舉出熱固性樹脂、熱塑性樹脂、電離放射線固化型樹脂、二液混合型樹脂等,其中,電離放射線固化型樹脂是合適的,其在利用電子束、紫外線照射的固化處理中,藉由簡單的加工操作就能有效地固化。The resin component constituting the optical functional layer can be used without any particular limitation as long as it is a resin component having sufficient strength and transparency to be formed after curing. Examples of the resin component include a thermosetting resin, a thermoplastic resin, an ionizing radiation-curable resin, and a two-liquid mixing resin. Among them, an ionizing radiation-curable resin is suitable for curing treatment by electron beam or ultraviolet irradiation. It can be effectively cured by simple processing operations.

作為電離放射線固化型樹脂,可單獨或者以適當混合而成組成物的形式使用具有丙烯醯基、甲基丙烯醯基、丙烯醯氧基、甲基丙烯醯氧基等自由基聚合性官能基、環氧基、乙烯基醚基、氧雜環丁烷基等陽離子聚合性官能基的單體、低聚物、預聚物。作為單體的例子,可舉出丙烯酸甲酯、甲基丙烯酸甲酯、甲氧基聚乙二醇甲基丙烯酸酯、甲基丙烯酸環己酯、甲基丙烯酸苯氧基乙酯、乙二醇二甲基丙烯酸酯、二季戊四醇六丙烯酸酯、三羥甲基丙烷三甲基丙烯酸酯、季戊四醇三丙烯酸酯等。作為低聚物、預聚物,可舉出聚酯丙烯酸酯、聚氨基甲酸酯丙烯酸酯、多官能氨基甲酸酯丙烯酸酯、環氧基丙烯酸酯、聚醚丙烯酸酯、醇酸(alkyd)丙烯酸酯、三聚氰胺丙烯酸酯、矽酮丙烯酸酯等丙烯酸酯化合物,不飽和聚酯、四甲撐二醇二縮水甘油醚、丙二醇二縮水甘油醚、新戊二醇二縮水甘油醚、雙酚A二縮水甘油醚、各種脂環式環氧基等環氧系化合物,3-乙基-3-羥基甲基氧雜環丁烷、1,4-雙{[(3-乙基-3-氧雜環丁基)甲氧基]甲基}苯、二[1-乙基(3-氧雜環丁基)]甲醚等氧雜環丁烷化合物。這些可以單獨或者多種混合使用。As the ionizing radiation curable resin, a radical polymerizable functional group such as an acrylonitrile group, a methacryl fluorenyl group, an acryloxy group, or a methacryloxy group can be used singly or in a form of a suitable mixture. A monomer, oligomer or prepolymer of a cationically polymerizable functional group such as an epoxy group, a vinyl ether group or an oxetanyl group. Examples of the monomer include methyl acrylate, methyl methacrylate, methoxy polyethylene glycol methacrylate, cyclohexyl methacrylate, phenoxyethyl methacrylate, and ethylene glycol. Dimethacrylate, dipentaerythritol hexaacrylate, trimethylolpropane trimethacrylate, pentaerythritol triacrylate, and the like. Examples of the oligomer and the prepolymer include polyester acrylate, polyurethane acrylate, polyfunctional urethane acrylate, epoxy acrylate, polyether acrylate, and alkyd (alkyd). Acrylate compound such as acrylate, melamine acrylate or decyl acrylate, unsaturated polyester, tetramethyl diol diglycidyl ether, propylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, bisphenol A Glycidyl ether, epoxy compounds such as various alicyclic epoxy groups, 3-ethyl-3-hydroxymethyloxetane, 1,4-bis{[(3-ethyl-3-oxa) An oxetane compound such as cyclobutyl)methoxy]methyl}benzene or bis[1-ethyl(3-oxetanyl)]methyl ether. These can be used alone or in combination.

在這些電離放射線固化型樹脂中,(甲基)丙烯醯氧基為3個以上的多官能單體、多官能氨基甲酸酯丙烯酸酯,能夠加快固化速度、提高固化物的硬度。另外,與導電材料混合使用時,由於導電材料被固定在高度交聯後的分子鏈內,因此會產生如下效果,即,不易因皂化處理、耐光性試驗而產生導電材料成分的脫落等不良情況,不易因皂化處理而產生導電性降低,不易因耐光性試驗而產生抗靜電性降低。Among these ionizing radiation-curable resins, the (meth)acryloxy group is a polyfunctional monomer or a polyfunctional urethane acrylate having three or more polyfunctional monomers, and the curing speed can be increased and the hardness of the cured product can be increased. Further, when it is used in combination with a conductive material, since the conductive material is fixed in the highly crosslinked molecular chain, there is an effect that it is difficult to cause the conductive material component to fall off due to the saponification treatment or the light resistance test. It is not easy to cause a decrease in conductivity due to the saponification treatment, and it is difficult to cause a decrease in antistatic property due to the light resistance test.

另外,使用了多官能氨基甲酸酯丙烯酸酯的情況下,能夠賦予固化物硬度、柔軟性等,在製成塗料時能夠賦予提高黏度的效果,因此,能夠提高製膜性。In addition, when the polyfunctional urethane acrylate is used, the hardness and flexibility of the cured product can be imparted, and the effect of improving the viscosity can be imparted when the coating material is formed. Therefore, the film forming property can be improved.

光學功能層中所含的電離放射線固化型樹脂的比例並無特別限制,在樹脂組成物100質量份中,較佳為20至80質量%,更佳為30至70質量%。The ratio of the ionizing radiation-curable resin contained in the optical functional layer is not particularly limited, and is preferably 20 to 80% by mass, and more preferably 30 to 70% by mass, based on 100 parts by mass of the resin composition.

作為使上述樹脂組成物固化的電離放射線,可以是紫外線、可見光、紅外線、電子束中的任一種。另外,這些放射線可以是偏光也可以是非偏光。從設備成本、安全性、運營成本等觀點考慮,尤其較佳為紫外線。作為紫外線的能量線源,例如,較佳為高壓水銀燈、鹵素燈、氙燈、金屬鹵化物燈、氮分子激光器、電子束加速裝置、放射性元素等。關於能量線源的照射量,作為紫外線波長365nm下的累積曝光量,較佳為100至5000mJ/cm2 的範圍,更佳為300至3000mJ/cm2 的範圍,當小於100mJ/cm2 時,固化不充分,因此,有時光學功能層的硬度降低。另外,當超過5000mJ/cm2 時,光學功能層產生著色,透明性降低。The ionizing radiation that cures the resin composition may be any of ultraviolet light, visible light, infrared light, and electron beam. In addition, these radiations may be polarized or non-polarized. From the viewpoints of equipment cost, safety, operating cost, and the like, ultraviolet rays are particularly preferred. As the energy source of the ultraviolet light, for example, a high pressure mercury lamp, a halogen lamp, a xenon lamp, a metal halide lamp, a nitrogen molecular laser, an electron beam acceleration device, a radioactive element, or the like is preferable. The irradiation amount of the energy source is preferably in the range of 100 to 5000 mJ/cm 2 , more preferably in the range of 300 to 3000 mJ/cm 2 , and more preferably less than 100 mJ/cm 2 , as the cumulative exposure amount at the ultraviolet wavelength of 365 nm. The curing is insufficient, and therefore, the hardness of the optical functional layer may be lowered. Further, when it exceeds 5000 mJ/cm 2 , the optical functional layer is colored, and the transparency is lowered.

作為電離放射線固化型樹脂,可使用電離放射線固化型氟化丙烯酸酯。電離放射線固化型氟化丙烯酸酯與其他氟化丙烯酸酯相比,是電離放射線固化型,由此,能夠產生分子間交聯,因此,可產生耐化學藥品性優異、皂化處理後也表現出充分的防污性的效果。As the ionizing radiation-curable resin, ionizing radiation-curable fluorinated acrylate can be used. The ionizing radiation-curable fluorinated acrylate is ionizing radiation-curable type compared with other fluorinated acrylates, thereby enabling intermolecular cross-linking. Therefore, it is excellent in chemical resistance and sufficient after saponification treatment. The effect of antifouling.

將電離放射線固化型氟化丙烯酸酯與導電材料混合使用時,氟化丙烯酸酯的氟成分偏聚於光學功能層的表層附近,由此,可產生如下效果,即,不易因皂化處理、耐光性試驗而產生導電材料成分的脫落等不良情況,不易因皂化處理而產生抗靜電性降低、不易因耐光性試驗而產生抗靜電性降低。這裏,基於第1圖對「表層」加以說明。第1圖是在透光性基體10上積層光學功能層20而成的光學積層體1。在第1圖中,作為光學功能層的一個例子,記載了防眩層。具備防眩層作為光學功能層的光學積層體能夠作為具有防眩性的防眩膜使用,因此較佳。光學功能層20的對於透光性基體10相隔一定距離的面側為表層21。When the ionizing radiation-curable fluorinated acrylate is used in combination with a conductive material, the fluorine component of the fluorinated acrylate is segregated in the vicinity of the surface layer of the optical functional layer, whereby the following effects can be obtained, that is, saponification treatment and light resistance are less likely to occur. In the test, problems such as dropping of the conductive material component occur, and it is difficult to cause an antistatic property to be lowered by the saponification treatment, and it is difficult to cause a decrease in the antistatic property due to the light resistance test. Here, the "surface layer" will be described based on Fig. 1 . FIG. 1 is an optical layered body 1 in which an optical functional layer 20 is laminated on a light-transmitting substrate 10. In Fig. 1, an anti-glare layer is described as an example of an optical functional layer. An optical layered body having an antiglare layer as an optical functional layer can be used as an antiglare film having antiglare property, which is preferable. The surface side of the optical function layer 20 that is spaced apart from the light-transmitting substrate 10 by a certain distance is the surface layer 21.

這裏,使用氟系表面活性劑來代替電離放射線固化型氟化丙烯酸酯時,會產生如下不良情況:(1)氟成分過量地滲出到表面,損害導電劑的功能;(2)由於氟系表面活性劑不是電離放射線固化型,因此,皂化處理時成分脫落,同時也產生導電成分的脫落,抗靜電性消失等。Here, when a fluorine-based surfactant is used instead of the ionizing radiation-curable fluorinated acrylate, the following problems occur: (1) excessive swelling of the fluorine component to the surface and impairing the function of the conductive agent; (2) due to the fluorine-based surface Since the active agent is not an ionizing radiation curing type, the components are detached during the saponification treatment, and the conductive component is detached, and the antistatic property is lost.

作為電離放射線固化型氟化丙烯酸酯,例如,可使用甲基丙烯酸2-(全氟癸基)乙酯、甲基丙烯酸2-(全氟-7-甲基辛基)乙酯、甲基丙烯酸3-(全氟-7-甲基辛基)-2-羥基丙酯、甲基丙烯酸2-(全氟-9-甲基癸基)乙酯、甲基丙烯酸3-(全氟-8-甲基癸基)-2-羥基丙酯、丙烯酸3-全氟辛基-2-羥基丙酯、丙烯酸2-(全氟癸基)乙酯、丙烯酸2-(全氟-9-甲基癸基)乙酯、(甲基)丙烯酸十五氟辛酯、(甲基)丙烯酸十一氟己酯、(甲基)丙烯酸九氟戊酯、(甲基)丙烯酸五氟丁酯、(甲基)丙烯酸八氟戊酯、(甲基)丙烯酸五氟丙酯、三氟(甲基)丙烯酸酯、(甲基)丙烯酸三氟異丙酯、(甲基)丙烯酸三氟乙酯、下述化合物(i)至(xxx)等。下述化合物都是表示丙烯酸酯的情況的化合物,式中的丙烯醯基都能變更為甲基丙烯醯基。As the ionizing radiation-curable fluorinated acrylate, for example, 2-(perfluorodecyl)ethyl methacrylate, 2-(perfluoro-7-methyloctyl)ethyl methacrylate, methacrylic acid can be used. 3-(perfluoro-7-methyloctyl)-2-hydroxypropyl ester, 2-(perfluoro-9-methylindenyl)ethyl methacrylate, 3-(perfluoro-8-methacrylate) Methylmercapto)-2-hydroxypropyl ester, 3-perfluorooctyl-2-hydroxypropyl acrylate, 2-(perfluorodecyl)ethyl acrylate, 2-(perfluoro-9-methyl hydrazide) Ethyl ester, pentafluorooctyl (meth)acrylate, undecafluoroethyl (meth)acrylate, nonafluoropentyl (meth)acrylate, pentafluorobutyl (meth)acrylate, (methyl) ) octafluoropentyl acrylate, pentafluoropropyl (meth) acrylate, trifluoro(meth) acrylate, trifluoroisopropyl (meth) acrylate, trifluoroethyl (meth) acrylate, the following compounds (i) to (xxx) and so on. The following compounds are all compounds which are acrylates, and the propylene fluorenyl group in the formula can be changed to a methacryl fluorenyl group.

這些可以單獨或者多種混合使用。在氟化丙烯酸酯之中,從固化物的耐劃傷性和伸長率以及柔軟性的觀點考慮,較佳為具有氨基甲酸酯鍵的含氟化烷基的氨基甲酸酯丙烯酸酯。另外,在氟化丙烯酸酯之中,多官能氟化丙烯酸酯是合適的。這裏的多官能氟化丙烯酸酯是指具有2個以上(較佳為3個以上,更佳為4個以上)的(甲基)丙烯醯氧基的氟化丙烯酸酯。These can be used alone or in combination. Among the fluorinated acrylates, a fluorinated alkyl group-containing urethane acrylate having a urethane bond is preferred from the viewpoint of scratch resistance and elongation of the cured product and flexibility. Further, among the fluorinated acrylates, polyfunctional fluorinated acrylates are suitable. The polyfunctional fluorinated acrylate herein means a fluorinated acrylate having two or more (preferably three or more, more preferably four or more) (meth) acryloxy groups.

電離放射線固化型樹脂可藉由直接照射電子束來固化,作為使用的放射線,可以是紫外線、可見光、紅外線、電子束中的任一種。另外,這些放射線可以是偏光也可以是非偏光。The ionizing radiation-curable resin can be cured by directly irradiating an electron beam, and the radiation to be used may be any of ultraviolet light, visible light, infrared light, and electron beam. In addition, these radiations may be polarized or non-polarized.

藉由紫外線照射進行固化時,需要添加光聚合引發劑。作為光聚合引發劑,可使用以往習知的引發劑。例如,可例示出苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻異丙基醚、N,N,N,N-四甲基-4,4’-二胺基二苯甲酮、苯偶醯(benzil)甲基縮酮等苯偶姻及其烷基醚類;苯乙酮、3-甲基苯乙酮、4-氯二苯甲酮、4,4’-二甲氧基二苯甲酮、2,2-二甲氧基-2-苯基苯乙酮、1-羥基環己基苯基酮等苯乙酮類;甲基蒽醌、2-乙基蒽醌、2-戊基蒽醌等蒽醌類;呫噸酮(xanthone);噻噸酮(thioxanthone)、2,4-二乙基噻噸酮、2,4-二異丙基噻噸酮等噻噸酮類;苯乙酮二甲基縮酮、苯偶醯二甲基縮酮類等縮酮類;二苯甲酮、4,4-二(甲基胺基)二苯甲酮等二苯甲酮類;以及1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮等。這些可以單獨或者作為2種以上的混合物使用。光聚合引發劑的使用量而言,以全部固體成分比例來計,相對於放射線固化型樹脂組成物,較佳為5%以下左右,更佳為1至4%。When curing by ultraviolet irradiation, it is necessary to add a photopolymerization initiator. As the photopolymerization initiator, a conventionally known initiator can be used. For example, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, N,N,N,N-tetramethyl-4,4'-diamine can be illustrated. Benzoin and its alkyl ethers such as benzophenone and benzil methyl ketal; acetophenone, 3-methylacetophenone, 4-chlorobenzophenone, 4,4 Acetophenones such as '-dimethoxybenzophenone, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone; methyl hydrazine, 2-B Anthraquinones such as hydrazine, 2-pentylhydrazine, xanthone, thioxanthone, 2,4-diethylthioxanthone, 2,4-diisopropylthioxanthene Thioxones such as ketones; ketals such as acetophenone dimethyl ketal and benzoin dimethyl ketal; benzophenone, 4,4-di(methylamino)benzophenone And other benzophenones; and 1-(4-isopropylphenyl)-2-hydroxy-2-methylpropan-1-one. These can be used individually or as a mixture of 2 or more types. The amount of use of the photopolymerization initiator is preferably about 5% or less, and more preferably from 1 to 4%, based on the total amount of the solid content of the radiation-curable resin composition.

另外,電離放射線固化型樹脂可以含有流平(leveling)劑、增稠劑、抗靜電劑、填充劑、體質顏料等添加劑。例如,流平劑具有使塗膜表面的張力均勻化、在形成塗膜前修復缺陷的功用,可採用界面張力、表面張力都比上述電離放射線固化型樹脂低的物質。Further, the ionizing radiation-curable resin may contain an additive such as a leveling agent, a thickener, an antistatic agent, a filler, and an extender pigment. For example, the leveling agent has a function of uniformizing the tension on the surface of the coating film and repairing the defect before forming the coating film, and a material having lower interfacial tension and surface tension than the ionizing radiation-curable resin can be used.

關於電離放射線固化型樹脂等樹脂成分的調配量,相對於構成光學功能層的樹脂組成物中的固體成分的全部質量,較佳含有50質量%以上,更佳含有60質量%以上。上限值並無特別限制,例如為99.6質量%。如果小於50質量%的話,則存在得不到足夠的硬度等問題。The blending amount of the resin component such as the ionizing radiation-curable resin is preferably 50% by mass or more, and more preferably 60% by mass or more based on the total mass of the solid component in the resin composition constituting the optical functional layer. The upper limit is not particularly limited and is, for example, 99.6% by mass. If it is less than 50% by mass, there is a problem that sufficient hardness cannot be obtained.

電離放射線固化型樹脂等樹脂成分的固體成分包括後述的無機成分以外的全部固體成分,不僅包括電離放射線固化型樹脂等樹脂成分的固體成分,也包括其他任意成分的固體成分。The solid content of the resin component such as the ionizing radiation-curable resin includes all the solid components other than the inorganic component to be described later, and includes not only the solid component of the resin component such as the ionizing radiation-curable resin but also the solid component of any other component.

[導電材料][conductive material]

本發明的光學功能層含有導電材料。藉由添加導電材料,能夠有效防止光學積層體的表面上附著塵埃。作為導電材料的具體例子,可舉出四級銨鹽、吡啶鎓鹽、具有一級至三級胺基等陽離子性基團的各種陽離子性化合物,具有磺酸鹽基、硫酸酯鹽基、磷酸酯鹽基、膦酸鹽基等陰離子性基團的陰離子性化合物,胺基酸系、醯胺基硫酸酯系等 兩性化合物,胺基醇系、丙三醇系、聚乙二醇系等非離子性化合物,錫以及鈦的醇鹽這樣的有機金屬化合物和它們的乙醯丙酮鹽這樣的金屬螯合化合物等,進一步可舉出使上述列出的化合物高分子量化而得到的化合物。另外,具有三級胺基、四級銨基或者金屬螯合部且具有能藉由電離放射線進行聚合的單體、低聚物或官能基的耦合劑這樣的有機金屬化合物等的聚合性化合物也能夠作為抗靜電劑使用。The optical functional layer of the present invention contains a conductive material. By adding a conductive material, it is possible to effectively prevent dust from adhering to the surface of the optical layered body. Specific examples of the conductive material include a quaternary ammonium salt, a pyridinium salt, and various cationic compounds having a cationic group such as a primary to tertiary amine group, and have a sulfonate group, a sulfate group, and a phosphate. An anionic compound of an anionic group such as a salt group or a phosphonate group, an amino acid system, a guanamine sulfate system, or the like An amphoteric compound, a nonionic compound such as an amino alcohol system, a glycerol system or a polyethylene glycol system; an organometallic compound such as an alkoxide of tin or titanium; and a metal chelate compound such as an acetoacetone salt thereof; Further, a compound obtained by polymerizing the above-listed compounds can be mentioned. Further, a polymerizable compound such as an organometallic compound having a tertiary amino group, a quaternary ammonium group or a metal chelate portion and having a monomer, an oligomer or a functional group coupling agent which can be polymerized by ionizing radiation is also Can be used as an antistatic agent.

另外,可舉出導電性微粒。作為導電性微粒的具體例子,可舉出由金屬氧化物構成的微粒(下面,也稱作導電性金屬氧化物)。作為這樣的導電性金屬氧化物,可舉出ZnO、CeO2 、Sb2 O2 、Sb2 O3 、Sb2 O5 、SnO2 、常被簡稱為ITO的氧化銦錫、In2 O3 、Al2 O3 、經摻雜銻的氧化錫(簡稱為ATO)、經摻雜鋁的氧化鋅(簡稱為AZO)等。作為導電性金屬氧化物,並無特別限制,可舉出氧化錫銦、經摻雜銻的氧化錫(ATO)、銻酸鋅、氧化銻。作為導電性金屬氧化物,可以選擇它們之中的一種,也可以將它們之中的兩種以上組合來使用。其中,最好為經摻雜銻的氧化錫。所說的微粒是指1微米以下的即亞微米大小的粒子,較佳為平均粒徑為0.1nm至0.1μm的微粒。導電性金屬氧化物的平均粒徑並無特別限制,例如,較佳為2至30nm,更佳為5至25nm。平均粒徑是藉由用透射型電子顯微鏡(TEM)進行照相,對100個粒子測定一次粒子的粒徑,作為其平均值來求出。藉由使用這種粒徑的導電性金屬氧化物,可得到抑制導電性金屬氧化物引起著色的效果。光學功能層中含有的導電性金屬氧化物的比例並無特別限制,在樹脂組成物100質量份中,較佳為1至40質量%,更佳為3至35質量%,進一步最好為5至20質量%。如果小於1質量%,則抗靜電性容易變得不充分。如果超過40質量%,則光學功能層著色,或者光學功能層的透明性容易減少,因此不受期待。Further, conductive fine particles can be mentioned. Specific examples of the conductive fine particles include fine particles composed of a metal oxide (hereinafter also referred to as a conductive metal oxide). Examples of such a conductive metal oxide include ZnO, CeO 2 , Sb 2 O 2 , Sb 2 O 3 , Sb 2 O 5 , SnO 2 , indium tin oxide, which is often abbreviated as ITO, and In 2 O 3 . Al 2 O 3 , antimony-doped tin oxide (abbreviated as ATO), aluminum-doped zinc oxide (abbreviated as AZO), and the like. The conductive metal oxide is not particularly limited, and examples thereof include indium tin oxide, antimony-doped tin oxide (ATO), zinc antimonate, and antimony oxide. One type of the conductive metal oxide may be selected, or two or more of them may be used in combination. Among them, tin oxide doped with antimony is preferred. The microparticles mean submicron-sized particles of 1 μm or less, preferably fine particles having an average particle diameter of 0.1 nm to 0.1 μm. The average particle diameter of the conductive metal oxide is not particularly limited, and is, for example, preferably 2 to 30 nm, more preferably 5 to 25 nm. The average particle diameter was obtained by photographing with a transmission electron microscope (TEM), and the particle diameter of the primary particles was measured for 100 particles, and the average value was obtained. By using the conductive metal oxide having such a particle diameter, the effect of suppressing coloring by the conductive metal oxide can be obtained. The ratio of the conductive metal oxide contained in the optical functional layer is not particularly limited, and is preferably from 1 to 40% by mass, more preferably from 3 to 35% by mass, even more preferably 5 parts by mass based on 100 parts by mass of the resin composition. Up to 20% by mass. If it is less than 1% by mass, the antistatic property tends to be insufficient. If it exceeds 40% by mass, the optical functional layer is colored, or the transparency of the optical functional layer is easily reduced, and thus it is not expected.

另外,作為導電材料的其他的具體例子,可舉出π共軛系導電性高分子。π共軛系導電性高分子,只要是主鏈以π共軛系構成的高分子即可,並無特別限制,例如,可舉出從脂肪族共軛系的聚乙炔、多並苯(polyacene)、聚薁(polyazulene)、芳香族共軛系的聚苯撐、雜環式共軛系的聚吡咯、聚噻吩、聚異硫茚(polyisothianaphthene)、含雜原子共軛系的聚苯胺、聚(噻吩撐乙烯撐)、混合型共軛系的聚(苯撐乙烯撐)、分子中具有多個共軛鏈的共軛系即多鏈型共軛系、它們的導電性聚合物的衍生物、以及將這些共軛高分子鏈接枝共聚或者嵌段共聚於飽和高分子而得到的高分子即導電性複合物組成的群組中選擇的至少一種。其中,更佳為使用聚噻吩、聚苯胺、聚吡咯等共軛系導電性高分子。藉由使用上述π共軛系導電性高分子,能夠在發揮優異的抗靜電性能的同時,提高光學積層體的全光線透射率,並且降低霧度值。另外,出於提高導電性、提高抗靜電性能的目的,添加有機磺酸、氯化鐵等陰離子作為摻雜劑(供電子劑),也可以作為複合物使用。依據添加摻雜劑的效果,共軛系導電性高分子和高分子摻雜劑的複合物的透明性、抗靜電性尤其高,因此較佳。Moreover, as another specific example of a conductive material, a π-conjugated conductive polymer is mentioned. The π-conjugated conductive polymer is not particularly limited as long as it is a polymer having a π-conjugated main chain, and examples thereof include polyacetylene and polyacene derived from an aliphatic conjugated system. ), polyazulene, aromatic conjugated polyphenylene, heterocyclic conjugated polypyrrole, polythiophene, polyisothianaphthene, polyaniline containing hetero atom conjugated, poly (thiophene vinylene), a mixed conjugated poly(phenylene vinylene), a conjugated system having a plurality of conjugated chains in a molecule, that is, a multichain conjugated system, and a derivative of the conductive polymer thereof And at least one selected from the group consisting of a conductive composite obtained by copolymerizing or block-polymerizing these conjugated polymer chains with a saturated polymer. Among them, a conjugated conductive polymer such as polythiophene, polyaniline or polypyrrole is more preferably used. By using the above π-conjugated conductive polymer, it is possible to improve the total light transmittance of the optical layered body and to lower the haze value while exhibiting excellent antistatic properties. Further, for the purpose of improving conductivity and improving antistatic performance, an anion such as an organic sulfonic acid or a ferric chloride is added as a dopant (electron donor), and it can also be used as a composite. The composite of the conjugated conductive polymer and the polymer dopant has a particularly high transparency and antistatic property depending on the effect of adding the dopant, which is preferable.

作為π共軛系導電性高分子和高分子摻雜劑的複合物,從熱穩定性比較高、塗膜成型後的透明性有利的觀點考慮,較佳為經摻雜聚苯乙烯磺酸的聚(3,4-乙撐二氧噻吩)(簡稱為PEDOT-PSS)。The composite of the π-conjugated conductive polymer and the polymer dopant is preferably a doped polystyrene sulfonic acid from the viewpoint of high thermal stability and transparency after coating film formation. Poly(3,4-ethylenedioxythiophene) (abbreviated as PEDOT-PSS).

相對於樹脂組成物中的固體成分的總質量,必須含有0.3至20.0質量%的導電材料,最好含有0.5至15.0質量%。如果導電材料的調配量少於0.3質量%,則難以表現出抗靜電性。如果導電材料的調配量比20質量%多,則有可能損害透明性。The conductive material must be contained in an amount of from 0.3 to 20.0% by mass, preferably from 0.5 to 15.0% by mass, based on the total mass of the solid component in the resin composition. If the compounding amount of the conductive material is less than 0.3% by mass, it is difficult to exhibit antistatic properties. If the amount of the conductive material is more than 20% by mass, the transparency may be impaired.

這裏,將π共軛系導電性高分子和高分子摻雜劑的複合物與電離放射線固化型樹脂混合,藉由放射線使其固化時,複合物均勻地分散於光學功能層中(面內以及深度方向),獲得難以因皂化處理、耐光性試驗而使抗靜電性降低的效果。此外,作為電離放射線固化型樹脂,藉由與1分子中具有3(更佳為4,進一步較佳為5)個以上的(甲基)丙烯醯氧基的單體或低聚物、預聚物,例如多官能丙烯酸酯、多官能氨基甲酸酯丙烯酸酯或者多官能氟化丙烯酸酯混合使用,使得在放射線固化後,π共軛系導電性高分子和高分子摻雜劑的複合物被固定在牢固地交聯後的樹脂成分的分子間隙中,由此,不易因皂化處理、耐光性試驗造成抗靜電性的降低。另外,π共軛系導電性高分子和高分子摻雜劑的複合物不偏聚於光學功能層的表層附近,在厚度方向上也適當分散,由此,能夠抑制因耐光性試驗造成抗靜電性降低。Here, when a composite of a π-conjugated conductive polymer and a polymer dopant is mixed with an ionizing radiation-curable resin and cured by radiation, the composite is uniformly dispersed in the optical functional layer (in-plane and In the depth direction, it is difficult to reduce the antistatic property due to the saponification treatment and the light resistance test. Further, as the ionizing radiation-curable resin, prepolymerization is carried out by a monomer or oligomer having 3 (more preferably 4, more preferably 5) or more (meth) acryloxy group in one molecule. A compound such as a polyfunctional acrylate, a polyfunctional urethane acrylate or a polyfunctional fluorinated acrylate is used in combination, so that after radiation curing, a composite of a π-conjugated conductive polymer and a polymer dopant is It is fixed in the molecular gap of the resin component which is firmly crosslinked, and thus it is difficult to reduce the antistatic property due to the saponification treatment and the light resistance test. Further, the composite of the π-conjugated conductive polymer and the polymer dopant is not segregated in the vicinity of the surface layer of the optical functional layer, and is appropriately dispersed in the thickness direction, whereby the antistatic property due to the light resistance test can be suppressed. reduce.

導電材料中,π共軛系導電性高分子和高分子摻雜劑的複合物以比其他導電材料少的添加量,就能夠得到抗靜電性。因此,從比較容易與用於賦予防眩性的透光性微粒、藉由凝聚能形成凹凸的無機成分混合的角度考慮,是較佳的。Among the conductive materials, the composite of the π-conjugated conductive polymer and the polymer dopant can have antistatic properties at a smaller amount than other conductive materials. Therefore, it is preferable from the viewpoint of being easily mixed with the light-transmitting fine particles for imparting anti-glare properties and the inorganic component capable of forming irregularities by aggregation.

為了改善因耐光性試驗造成的抗靜電性降低,有在樹脂成分和導電材料的混合物中添加紫外線吸收劑的方法。但是,該方法中,使用硬度優異的電離放射線固化型樹脂作為樹脂成分時,會產生妨礙紫外線照射引起的固化的不良情況,因此,光學積層體所需的耐劃傷性容易減少。在本發明中,由於即使不適用紫外線吸收劑也能抑制因耐光性造成的抗靜電性降低,因此,能夠兼顧以往難以獲得的耐劃傷性和抗靜電性。In order to improve the antistatic property reduction by the light resistance test, there is a method of adding a UV absorber to a mixture of a resin component and a conductive material. However, in this method, when an ionizing radiation-curable resin having excellent hardness is used as the resin component, the problem of hindering curing by ultraviolet irradiation is caused, and therefore the scratch resistance required for the optical layered body is likely to be reduced. In the present invention, since the antistatic property due to light resistance can be suppressed even if the ultraviolet absorber is not applied, it is possible to achieve both scratch resistance and antistatic property which have been difficult to obtain in the past.

[透光性微粒][Light-transmitting particles]

藉由使光學功能層含有透光性微粒,可以使光學功能層的表層形成凹凸。作為透光性微粒,可使用由丙烯酸樹脂、聚苯乙烯樹脂、苯乙烯-丙烯酸共聚物、聚乙烯樹脂、環氧樹脂、矽酮樹脂、聚偏氟乙烯、聚氟乙烯系樹脂等形成的有機透光性樹脂粒子、二氧化矽、氧化鋁、氧化鈦、氧化鋯、氧化鈣、氧化錫、氧化銦、氧化銻等無機系透光性微粒。透光性微粒具有某種程度的直徑,並且,與光學功能層中的基質(matrix)之間具有折射率差,具有在表面形成凹凸使光散射或者在光學功能層內部使光散射的功能。具備含有透光性微粒的光學功能層而成的光學積層體可以用作防眩膜。這裏,透光性微粒的平均粒徑較佳為0.3至10μm,更佳為1至8μm。粒徑小於0.3μm時,防眩性降低,另外,大於10μm時,產生閃爍,並且,表面凹凸程度過大,使得表面看上去發白,因此不被期待。透光性微粒的折射率較佳為1.40至1.75,折射率小於1.40或者大於1.75時,與透光性基體或者樹脂基質的折射率差過大,全光線透射率降低。另外,透光性微粒和樹脂成分的折射率之差較佳為0.2以下。光學功能層中所含的透光性微粒的比例並無特別限制,在樹脂組成物100質量份中為1至20質量%時,可滿足防眩功能、閃爍等特性,容易控制光學功能層表面的微細的凹凸形狀和霧度值,因而較佳。這裏,「折射率」是指基於JIS K-7142的測定值。另外,「平均粒徑」是指用電子顯微鏡實測的100個粒子的直徑的平均值。By including the light-transmitting fine particles in the optical functional layer, the surface layer of the optical functional layer can be formed into irregularities. As the light-transmitting fine particles, an organic compound formed of an acrylic resin, a polystyrene resin, a styrene-acrylic copolymer, a polyethylene resin, an epoxy resin, an anthrone resin, a polyvinylidene fluoride resin, a polyvinyl fluoride resin, or the like can be used. Inorganic light-transmitting fine particles such as light-transmitting resin particles, cerium oxide, aluminum oxide, titanium oxide, zirconium oxide, calcium oxide, tin oxide, indium oxide, or cerium oxide. The light-transmitting fine particles have a certain degree of diameter and have a refractive index difference from a matrix in the optical functional layer, and have a function of forming irregularities on the surface to scatter light or to scatter light inside the optical functional layer. An optical layered body including an optical functional layer containing translucent fine particles can be used as an antiglare film. Here, the average particle diameter of the light-transmitting fine particles is preferably from 0.3 to 10 μm, more preferably from 1 to 8 μm. When the particle diameter is less than 0.3 μm, the antiglare property is lowered, and when it is more than 10 μm, flicker is generated, and the surface unevenness is excessively large, so that the surface appears white, which is not expected. The refractive index of the light-transmitting fine particles is preferably 1.40 to 1.75, and when the refractive index is less than 1.40 or more than 1.75, the difference in refractive index from the light-transmitting substrate or the resin matrix is too large, and the total light transmittance is lowered. Further, the difference in refractive index between the light-transmitting fine particles and the resin component is preferably 0.2 or less. The ratio of the light-transmitting fine particles contained in the optical functional layer is not particularly limited, and when it is 1 to 20% by mass based on 100 parts by mass of the resin composition, the characteristics such as anti-glare function and flicker can be satisfied, and the surface of the optical functional layer can be easily controlled. The fine uneven shape and the haze value are preferable. Here, "refractive index" means a measured value based on JIS K-7142. In addition, "average particle diameter" means the average value of the diameter of 100 particle|grains measured by the electron microscope.

透光性微粒的平均粒徑較佳為處於0.3至10μm的範圍,更佳為1至8μm。粒徑小於0.3μm時,防眩性降低,另外,大於10μm時,產生閃爍,並且,表面凹凸程度過大,使得表面看上去發白,因此不被期待。The average particle diameter of the light-transmitting fine particles is preferably in the range of 0.3 to 10 μm, more preferably 1 to 8 μm. When the particle diameter is less than 0.3 μm, the antiglare property is lowered, and when it is more than 10 μm, flicker is generated, and the surface unevenness is excessively large, so that the surface appears white, which is not expected.

[藉由凝聚能形成凹凸的無機成分][By agglomerating an inorganic component capable of forming irregularities]

另外,本發明的光學功能層能夠利用無機成分的凝聚形成凹凸來製作。作為使用的無機成分,只要是光學功能層中含有的、在製膜時凝聚形成表面凹凸的無機成分即可。作為無機成分,有矽溶膠、氧化鋯溶膠等金屬氧化物溶膠、氣相二氧化矽(AEROSIL)、膨脹性黏土、層狀有機黏土等。這些無機成分中,從能夠穩定地形成表面凹凸的觀點考慮,最好為層狀有機黏土。作為層狀有機黏土能穩定地形成表面凹凸的理由,可舉出:層狀有機黏土與樹脂成分(有機物成分)的相溶性高,也具有凝聚性,因此容易形成第一相和第二相交織的結構,在製膜時容易形成表面凹凸。在本發明中,所謂的層狀有機黏土是指在膨脹性黏土的層間導入有機鎓(onium)離子的黏土。層狀有機黏土對於特定的溶劑,其分散性低,使用層狀有機黏土以及具備特定性質的溶劑作為光學功能層形成用塗料時,藉由選擇該溶劑,在光學功能層不含微粒的條件下就會形成具有表面凹凸的光學功能層。Further, the optical functional layer of the present invention can be produced by forming concavities and convexities by aggregation of inorganic components. The inorganic component to be used may be an inorganic component contained in the optical functional layer and agglomerated to form surface irregularities during film formation. Examples of the inorganic component include metal oxide sols such as cerium sol and zirconia sol, AEROSIL, expanded clay, and layered organic clay. Among these inorganic components, layered organic clay is preferred from the viewpoint of stably forming surface unevenness. The reason why the layered organic clay can stably form the surface unevenness is that the layered organic clay has high compatibility with the resin component (organic component) and also has cohesiveness, so that the first phase and the second phase are easily interwoven. The structure is easy to form surface irregularities during film formation. In the present invention, the so-called layered organic clay refers to a clay in which organic onium ions are introduced between layers of an expandable clay. The layered organic clay has low dispersibility for a specific solvent, and when a layered organic clay and a solvent having a specific property are used as a coating for forming an optical functional layer, the solvent is selected to be in the optical functional layer containing no particles. An optical functional layer having surface irregularities is formed.

(膨脹性黏土)(expanded clay)

膨脹性黏土只要是具有陽離子交換能力,並在該膨脹性黏土的層間使水進入進行膨脹的膨脹性黏土即可,可以是天然物也可以是合成物(包括取代物、衍生物)。另外,可以是天然物和合成物的混合物。The expandable clay may be a natural material or a composite (including a substitute or a derivative) as long as it has a cation exchange capacity and allows water to enter and expand between the layers of the expandable clay. Alternatively, it may be a mixture of natural materials and synthetics.

作為膨脹性黏土,例如,可舉出雲母、合成雲母、蛭石、蒙脫石、鐵蒙脫石、貝得石(beidellite)、皂石、水輝石、矽鎂石(stevensite)、綠脫石、麥羥矽鈉石(magadiite)、伊萊利石、水矽鈉石、層狀鈦酸、蒙皂石(smectite)、合成蒙皂石等。這些膨脹性黏土可以使用1種,也可以混合多種使用。Examples of the swelling clay include mica, synthetic mica, vermiculite, montmorillonite, iron montmorillonite, beidellite, saponite, hectorite, stevensite, and nontronite. , magadiite, magella, sulphite, layered titanic acid, smectite, synthetic smectite, and the like. These expandable clays may be used alone or in combination of two or more.

(有機鎓離子)(organic cerium ion)

有機鎓離子只要是能利用膨脹性黏土的陽離子交換性進行有機化的離子即可,並無特別限制。作為鎓離子,例如,可使用二甲基二硬脂基銨鹽、三甲基硬脂基銨鹽等四級銨鹽、具有苄基、聚氧乙撐基的銨鹽,或者可以使用由鏻鹽、吡啶鎓鹽、咪唑鎓鹽形成的離子。作為鹽,例如,可舉出與Cl- 、Br- 、NO3 - 、OH- 、CH3 COO- 等陰離子形成的鹽。作為鹽,最好使用四級銨鹽。The organic phosphonium ion is not particularly limited as long as it can be organicized by the cation exchange property of the swelling clay. As the cerium ion, for example, a quaternary ammonium salt such as dimethyl distearyl ammonium salt or trimethyl stearyl ammonium salt, an ammonium salt having a benzyl group or a polyoxyethylene group may be used, or ruthenium may be used. An ion formed by a salt, a pyridinium salt, or an imidazolium salt. The salt may, for example, be a salt formed with an anion such as Cl - , Br - , NO 3 - , OH - or CH 3 COO - . As the salt, a quaternary ammonium salt is preferably used.

有機鎓離子的官能基並無限制,較佳為使用含有烷基、苄基、聚氧丙撐基或者苯基中的任一種的材料,因為可容易發揮防眩性。The functional group of the organic phosphonium ion is not limited, and a material containing any one of an alkyl group, a benzyl group, a polyoxypropylene group or a phenyl group is preferably used because the antiglare property can be easily exhibited.

烷基的較佳範圍是碳原子數1至30,例如,可舉出甲基、乙基、丙基、異丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基、十三烷基、十四烷基、十五烷基、十八烷基等。A preferred range of the alkyl group is a carbon number of 1 to 30, and examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, a decyl group, and an anthracene group. Base, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, octadecyl and the like.

聚氧丙撐基[(CH2 CH(CH3 )O)n H或者(CH2 CH2 CH2 O)n H]的n的較佳範圍是1至50,尤佳為5至50,其加成莫耳數越多,對有機溶劑的分散性越好,但如果過於過量的話,生成物會帶有黏著性,因此,如果著重於對溶劑的分散性的話,n的數目更佳為20至50。另外,n的數目為5至20時,生成物為非黏著性,且粉碎性優異。另外,從分散性和操作性的觀點考慮,四級銨鹽整體的n的總數較佳為5至50。The preferred range of n of the polyoxypropylene group [(CH 2 CH(CH 3 )O) n H or (CH 2 CH 2 CH 2 O) n H] is from 1 to 50, particularly preferably from 5 to 50, The more the molar number of addition, the better the dispersibility of the organic solvent, but if it is excessively excessive, the product will have adhesiveness. Therefore, if the dispersibility to the solvent is emphasized, the number of n is preferably 20. To 50. Further, when the number of n is 5 to 20, the product is non-adhesive and excellent in pulverizability. Further, the total number of n of the quaternary ammonium salt as a whole is preferably from 5 to 50 from the viewpoint of dispersibility and workability.

作為該四級銨鹽的具體例子,可舉出四烷基氯化銨、四烷基溴化銨、聚氧丙撐‧三烷基氯化銨、聚氧丙撐‧三烷基氯化銨、二(聚氧丙撐)‧二烷基氯化銨、二(聚氧丙撐)‧二烷基溴化銨、三(聚氧丙撐)‧烷基氯化銨、三(聚氧丙撐)‧烷基溴化銨等。Specific examples of the quaternary ammonium salt include tetraalkylammonium chloride, tetraalkylammonium bromide, polyoxypropylene 1,3-trialkylammonium chloride, polyoxypropylene 1,3-trialkylammonium chloride. , bis(polyoxypropylene) ‧ dialkyl ammonium chloride, di (polyoxypropylene) ‧ dialkyl ammonium bromide, tri (polyoxypropylene) ‧ alkyl ammonium chloride, three (polyoxypropylene Support) ‧ alkyl ammonium bromide and the like.

在通式(I)的四級銨離子中,R1 較佳為甲基或苄基。R2 較佳為碳原子數1至12的烷基,尤佳為碳原子數1至4的烷基。R3 較佳為碳原子數1至25的烷基。R4 較佳為碳原子數1至25的烷基、(CH2 CH(CH3 )O)n H基團或者(CH2 CH2 CH2 O)n H基團。n較佳為5至50。In the quaternary ammonium ion of the formula (I), R 1 is preferably a methyl group or a benzyl group. R 2 is preferably an alkyl group having 1 to 12 carbon atoms, particularly preferably an alkyl group having 1 to 4 carbon atoms. R 3 is preferably an alkyl group having 1 to 25 carbon atoms. R 4 is preferably an alkyl group having 1 to 25 carbon atoms, a (CH 2 CH(CH 3 )O) n H group or a (CH 2 CH 2 CH 2 O) n H group. n is preferably from 5 to 50.

所含有的層狀有機黏土的調配量,相對於樹脂組成物中的固體成分的總質量,較佳為0.1至10質量%,尤佳為0.2至5質量%。如果層狀有機黏土的調配量小於0.1質量%,則存在不能形成足夠數量的表面凹凸、防眩性不充分的問題。如果層狀有機黏土的調配量超過10質量%,則存在表面凹凸數變多、損害可視性的問題。The blending amount of the layered organic clay to be contained is preferably from 0.1 to 10% by mass, particularly preferably from 0.2 to 5% by mass, based on the total mass of the solid content in the resin composition. If the blending amount of the layered organic clay is less than 0.1% by mass, there is a problem that a sufficient amount of surface unevenness cannot be formed and the antiglare property is insufficient. When the blending amount of the layered organic clay exceeds 10% by mass, there is a problem that the number of surface unevenness increases and the visibility is impaired.

就溶劑來說,作為形成用於得到防眩性的表面凹凸的溶劑,較佳為含有第一溶劑和第二溶劑。As the solvent, it is preferred to contain a first solvent and a second solvent as a solvent for forming surface irregularities for obtaining anti-glare properties.

藉由在上述的本發明的樹脂組成物中加入第一溶劑和第二溶劑,能夠製成可形成本發明的光學功能層的塗料。由於可形成本發明的光學功能層的塗料含有上述第一溶劑和第二溶劑,因此,即使不添加以往所認為的用於製成光學功能層的表面凹凸形狀所必需的微粒,也能夠製作出光學功能層的表面凹凸形狀。By adding the first solvent and the second solvent to the resin composition of the present invention described above, a coating material capable of forming the optical functional layer of the present invention can be obtained. Since the coating material capable of forming the optical functional layer of the present invention contains the first solvent and the second solvent, it can be produced without adding conventionally necessary fine particles for forming the surface unevenness of the optical functional layer. The surface irregular shape of the optical functional layer.

所謂的第一溶劑是指實質上不使層狀有機黏土產生渾濁、能以具有透明性的狀態來分散的溶劑。實質上不產生渾濁是指,除了完全不產生渾濁以外,也包括可看做不產生渾濁的情況。作為第一溶劑,具體來講,是指相對於層狀有機黏土100質量份,添加1000質量份的第一溶劑進行混合的混合液的霧度值為10%以下的溶劑。添加第一溶劑進行混合的混合液的霧度值較佳為8%以下,尤佳為6%以下。混合液的霧度值的下限值並無特別限制,例如為0.1%。The first solvent refers to a solvent which does not substantially turbid the layered organic clay and can be dispersed in a state of being transparent. Substantially no turbidity means that, besides not producing turbidity at all, it is also considered to be a case where turbidity does not occur. Specifically, the first solvent is a solvent having a haze value of 10% or less by adding 1000 parts by mass of the first solvent to 100 parts by mass of the layered organic clay. The haze value of the mixed liquid to which the first solvent is added is preferably 8% or less, and particularly preferably 6% or less. The lower limit of the haze value of the mixed solution is not particularly limited and is, for example, 0.1%.

作為第一溶劑,例如,可以使用所謂的極性小的溶劑(非極性溶劑)。這是因為,由於層狀有機黏土經過有機化處理,因此容易被上述溶劑分散。可使用的第一溶劑根據層狀有機黏土的種類而不同,例如,作為層狀有機黏土使用合成蒙皂石時,作為第一溶劑,可以使用苯、甲苯、二甲苯等芳香族溶劑。這些第一溶劑可以使用一種,也可以混合多種來使用。As the first solvent, for example, a so-called solvent having a small polarity (non-polar solvent) can be used. This is because the layered organic clay is easily dispersed by the above solvent because it is organically treated. The first solvent which can be used differs depending on the type of the layered organic clay. For example, when synthetic smectite is used as the layered organic clay, an aromatic solvent such as benzene, toluene or xylene can be used as the first solvent. These first solvents may be used alone or in combination of two or more.

第二溶劑是指可以使層狀有機黏土以產生渾濁的狀態來分散的溶劑。作為第二溶劑,具體來講,是指相對於層狀有機黏土100質量份,添加1000質量份的第二溶劑來混合的混合液的霧度值為30%以上的溶劑。添加第二溶劑進行混合的混合液的霧度值較佳為40%以上,尤佳為50%以上。混合液的霧度值的上限值並無特別限制,例如為99%。The second solvent refers to a solvent which can disperse the layered organic clay in a state of being turbid. Specifically, the second solvent is a solvent having a haze value of 30% or more by mixing 1000 parts by mass of the second solvent with respect to 100 parts by mass of the layered organic clay. The haze value of the mixed liquid to which the second solvent is added is preferably 40% or more, and more preferably 50% or more. The upper limit of the haze value of the mixed solution is not particularly limited and is, for example, 99%.

作為第二溶劑,例如可以使用所謂的極性溶劑。這是因為,由於層狀有機黏土經過有機化處理,難以被上述溶劑分散。能夠使用的第二溶劑根據層狀有機黏土的種類而不同,例如,作為層狀有機黏土使用合成蒙皂石時,作為第二溶劑,可使用水、甲醇、乙醇、丙醇、異丙醇、甲基乙基酮、異丙醇等。這些第二溶劑可以使用一種,也可以混合多種使用。As the second solvent, for example, a so-called polar solvent can be used. This is because, since the layered organic clay is subjected to an organic treatment, it is difficult to be dispersed by the above solvent. The second solvent that can be used differs depending on the type of the layered organic clay. For example, when synthetic smectite is used as the layered organic clay, water, methanol, ethanol, propanol, or isopropanol can be used as the second solvent. Methyl ethyl ketone, isopropyl alcohol, and the like. These second solvents may be used singly or in combination of two or more.

於此,為了容易形成用於得到防眩性的表面凹凸,較佳為混合使用第一溶劑和第二溶劑。作為第一溶劑和第二溶劑的混合比,以質量比來計,只要在10:90至90:10的範圍內,就容易形成用於得到防眩性的表面凹凸,因此為較佳者。作為第一溶劑和第二溶劑的混合比,以質量比來計,較佳為15:85至85:15的範圍,更佳為20:80至80:20的範圍。如果第一溶劑小於10質量份,則存在因未溶解物而產生外觀缺陷的問題。如果第一溶劑超過90質量份,則存在得不到用於得到足夠的防眩性的表面凹凸的問題。Here, in order to easily form surface unevenness for obtaining anti-glare property, it is preferred to use a first solvent and a second solvent in combination. The mixing ratio of the first solvent and the second solvent is preferably in the range of 10:90 to 90:10 in terms of mass ratio, and it is easy to form surface unevenness for obtaining anti-glare property. The mixing ratio of the first solvent and the second solvent is preferably in the range of 15:85 to 85:15, more preferably in the range of 20:80 to 80:20, in terms of mass ratio. If the first solvent is less than 10 parts by mass, there is a problem that appearance defects occur due to undissolved matter. If the first solvent exceeds 90 parts by mass, there is a problem that surface unevenness for obtaining sufficient anti-glare property is not obtained.

另外,樹脂組成物和溶劑(將第一溶劑和第二溶劑組合後的溶劑)的調配量,以質量比來計,在70:30至30:70的範圍內即可。如果樹脂組成物小於30質量份,則存在如下問題,即,產生乾燥不均等,外觀變差,並且,表面凹凸數增多,損害可見性。如果樹脂組成物超過70質量份,則固體成分的溶解性容易受損,因此存在不能製膜的問題。Further, the blending amount of the resin composition and the solvent (solvent in which the first solvent and the second solvent are combined) may be in the range of 70:30 to 30:70 in terms of mass ratio. When the resin composition is less than 30 parts by mass, there is a problem in that drying unevenness occurs, the appearance is deteriorated, and the number of surface irregularities is increased to impair visibility. When the resin composition exceeds 70 parts by mass, the solubility of the solid component is easily impaired, so there is a problem that film formation cannot be achieved.

(將藉由無機成分形成凹凸的方法和藉由微粒賦予凹凸的方法進行組合的情況)(When the method of forming the unevenness by the inorganic component and the method of providing the unevenness by the fine particles)

可以將藉由無機成分的凝聚來形成凹凸的方法和藉由微粒來賦予凹凸的方法進行組合。藉由在樹脂組成物中添加透光性的微粒,容易調節該光學功能層的表面凹凸的形狀、數量。A method of forming irregularities by agglomeration of inorganic components and a method of imparting irregularities by fine particles can be combined. By adding translucent fine particles to the resin composition, it is easy to adjust the shape and number of surface irregularities of the optical functional layer.

在光學功能層形成用塗料中添加微粒形成光學功能層的情況下,微粒偏聚於藉由無機成分的凝聚所形成的凸部的緣部(光學功能層的凹部)。When fine particles are added to the optical functional layer forming coating material to form an optical functional layer, the fine particles are segregated in the edge portion (the concave portion of the optical functional layer) of the convex portion formed by the aggregation of the inorganic components.

作為微粒偏聚於凸部的緣部的原因,認為如下。The reason why the fine particles are segregated on the edge of the convex portion is considered as follows.

微粒在塗布後的塗布層內,在無機材料成分在對流區域內形成凝聚結構的同時,開始偏聚於該凝聚結構的緣部。藉由乾燥工序,在塗液的流動性消失的時刻,微粒被固定化,最終偏聚於凸部的緣部。In the coating layer after coating, the fine particles form agglomerated structure in the convection region, and the segregation starts to be segregated at the edge of the agglomerated structure. In the drying step, when the fluidity of the coating liquid disappears, the fine particles are fixed and finally segregate at the edge of the convex portion.

藉由添加微粒,具有能夠調節藉由無機成分的凝聚所形成的表面凹凸的形成的優點。藉由調節光學功能層表面的形狀,能夠提高光學功能層表面的耐擦傷性和表面硬度。By adding fine particles, there is an advantage that the formation of surface unevenness formed by aggregation of inorganic components can be adjusted. By adjusting the shape of the surface of the optical functional layer, the scratch resistance and surface hardness of the surface of the optical functional layer can be improved.

(偏光基體)(polarized substrate)

在本發明中,可以在與光學功能層相反面的透光性基體上積層偏光基體。藉由將光學功能層、透光性基體和偏光基體積層,能夠製成偏光板。這些層彼此之間可以直接積層,也可以隔著黏著層等其他層來積層。於此,該偏光基體可以使用只透射特定的偏光而吸收其他的光的光吸收型的偏光膜、或只透射特定的偏光而反射其他光的反射型的偏光膜。作為光吸收型的偏光膜,可使用使聚乙烯醇、聚乙烯撐(polyvinylene)拉伸而得到的膜,例如,可舉出對吸附有作為雙色性單元的碘或染料的聚乙烯醇進行單軸拉伸而得到的聚乙烯醇(PVA)膜。作為光反射型的偏光膜,例如,可舉出:3M公司製造的“DBEF”,其構成為,將拉伸時拉伸方向的折射率不同的2種聚酯樹脂(PEN以及PEN共聚物)藉由擠出成型技術相互交替積層數百層並拉伸;日東電工公司製造的“NIPOCS”或Merck公司製造的“TRANSMAX”等,其構成為,將膽甾型液晶聚合物層和1/4波長板積層,將從膽甾型液晶聚合物層一側入射的光分離成彼此相反的2個圓偏光,使一方透射,並使另一方反射,藉由1/4波長板將在膽甾型液晶聚合物層中透射的圓偏光轉換為直線偏光。In the present invention, a polarizing substrate may be laminated on a light-transmitting substrate opposite to the optical functional layer. A polarizing plate can be produced by using an optical functional layer, a light-transmitting substrate, and a polarizing base volume layer. These layers may be directly laminated to each other or may be laminated via another layer such as an adhesive layer. Here, as the polarizing substrate, a light-absorbing polarizing film that transmits only other polarized light and absorbs other light, or a reflective polarizing film that transmits only a specific polarized light and reflects other light can be used. As the light absorbing polarizing film, a film obtained by stretching polyvinyl alcohol or polyvinylene can be used, and for example, a polyvinyl alcohol adsorbing iodine or a dye as a dichroic unit can be used. A polyvinyl alcohol (PVA) film obtained by axial stretching. For example, the "DBEF" manufactured by 3M Company, which is a light-reflective type of polarizing film, is composed of two types of polyester resins (PEN and PEN copolymer) having different refractive indices in the stretching direction during stretching. Hundreds of layers are alternately laminated and stretched by extrusion molding technology; "NIPOCS" manufactured by Nitto Denko Corporation or "TRANSMAX" manufactured by Merck Corporation, etc., which is composed of a cholesteric liquid crystal polymer layer and 1/4 The wavelength plate laminates the light incident from the side of the cholesteric liquid crystal polymer layer into two circularly polarized lights opposite to each other, transmitting one side and reflecting the other side, and the 1/4 wavelength plate will be in the cholesteric type. The circularly polarized light transmitted in the liquid crystal polymer layer is converted into linearly polarized light.

用於液晶顯示器的偏光板藉由將設置有防眩層、硬塗層等光學功能層的三醋酸纖維素系保護膜、對染色過的聚乙烯醇進行拉伸處理而得到的偏光基體和三醋酸纖維素系保護膜進行積層來構成。A polarizing plate for a liquid crystal display, a polarizing substrate obtained by stretching a dyed polyvinyl alcohol by a triacetylcellulose-based protective film provided with an optical functional layer such as an antiglare layer or a hard coat layer, and three The cellulose acetate-based protective film is formed by laminating.

將偏光基體和三醋酸纖維素系保護膜進行貼合時,進行皂化處理,使偏光基體和保護膜的黏接性提高。於此,為達不設置防眩層等塗布層(光學功能層)的三醋酸纖維素膜表面的親水化的目的,進行皂化處理。但是,由於藉由將設置有光學功能層等塗布層的膜整體浸漬於各種溶液來進行皂化處理,因此,設置於三醋酸纖維素的光學功能層等塗布層表面也被加以處理。When the polarizing substrate and the cellulose triacetate protective film are bonded together, saponification treatment is performed to improve the adhesion between the polarizing substrate and the protective film. Here, the saponification treatment is carried out for the purpose of hydrophilizing the surface of the cellulose triacetate film without providing a coating layer (optical functional layer) such as an antiglare layer. However, since the saponification treatment is performed by immersing the entire film provided with the coating layer such as the optical functional layer in various solutions, the surface of the coating layer provided on the optical functional layer such as cellulose triacetate is also treated.

利用皂化處理對三醋酸纖維素表面進行的親水化可藉由測定水的接觸角來確認,三醋酸纖維素膜表面的水的接觸角在處理前為55°以上、在處理後為20°以下時,可知皂化處理進行得當。The hydrophilization of the surface of the cellulose triacetate by the saponification treatment can be confirmed by measuring the contact angle of water, and the contact angle of water on the surface of the cellulose triacetate film is 55° or more before the treatment and 20° or less after the treatment. At the time, it was found that the saponification treatment was carried out properly.

皂化處理藉由浸漬於鹼性水溶液、水洗、向酸性水溶液中浸漬來中和、水洗以及熱乾燥來進行。於此,藉由皂化處理,用於形成設置於三醋酸纖維素的塗布層的成分會向鹼性水溶液或酸性水溶液中溶出等,由此,有可能產生特性的劣化。因此,對於要積層於三醋酸纖維素系保護膜上的光學功能層、光學積層體,要求耐皂化性,尤其要求降低因皂化處理所造成的抗靜電性的劣化。The saponification treatment is carried out by immersing in an aqueous alkaline solution, washing with water, immersion in an acidic aqueous solution, neutralization, water washing, and heat drying. Here, the component for forming the coating layer provided on the cellulose triacetate may be eluted into an alkaline aqueous solution or an acidic aqueous solution by saponification treatment, whereby deterioration in characteristics may occur. Therefore, the saponification resistance is required for the optical functional layer or the optical laminate to be laminated on the triacetylcellulose-based protective film, and it is particularly required to reduce the deterioration of the antistatic property due to the saponification treatment.

進一步,就用於偏光板的三醋酸纖維素系保護膜而言,皂化處理過的防眩層等塗布層露出於表面來使用,因此,三醋酸纖維素系保護膜上積層的光學功能層、光學積層體,需要一併具有耐皂化性和耐光性。Further, in the cellulose triacetate-based protective film for a polarizing plate, a coating layer such as a saponified anti-glare layer is exposed on the surface, and therefore, an optical functional layer laminated on the triacetylcellulose-based protective film, The optical laminate needs to have both saponification resistance and light resistance.

含有光學功能層的本發明的光學積層體成為耐光性和耐皂化性皆優異者。The optical layered body of the present invention containing an optical functional layer is excellent in both light resistance and saponification resistance.

亦即,本發明的光學功能層和光學積層體,在放射照度500W/m2 (測定波長範圍300至700nm)、黑板溫度50±5℃條件下,照射80小時的碳弧式耐光性試驗後的表面電阻率R2和未處理時的表面電阻率R1之比(R2/R1)需要為104 以下,較佳為103 以下,特佳為102 以下。另外,本發明的光學功能層和光學積層體,未處理時的表面電阻率R1和皂化處理後的表面電阻率R3之比(R3/R1)較佳為10以下,更佳為5.0以下,特佳為1.0以下。另外,皂化處理和放射照度500W/m2 (測定波長範圍300至700nm)、黑板溫度50±5℃條件下,照射80小時的碳弧式耐光性試驗後的表面電阻率R4和未處理時的表面電阻率R1之比(R4/R1)需要為104 以下,較佳為103 以下,特佳為102 以下。That is, the optical functional layer and the optical laminate of the present invention are irradiated for 80 hours after the carbon arc type light resistance test under the conditions of illuminance of 500 W/m 2 (measurement wavelength range of 300 to 700 nm) and blackboard temperature of 50±5 ° C. The ratio (R2/R1) of the surface resistivity R2 to the surface resistivity R1 at the time of no treatment needs to be 10 4 or less, preferably 10 3 or less, and particularly preferably 10 2 or less. Further, in the optical functional layer and the optical laminate of the present invention, the ratio (R3/R1) of the surface resistivity R1 at the time of untreatment and the surface resistivity R3 after the saponification treatment is preferably 10 or less, more preferably 5.0 or less. Jia is 1.0 or less. In addition, the surface resistivity R4 after the saponification treatment and the illuminance of 500 W/m 2 (measurement wavelength range of 300 to 700 nm) and the blackboard temperature of 50 ± 5 ° C for 80 hours of the carbon arc type light resistance test and the untreated The ratio (R4/R1) of the surface resistivity R1 needs to be 10 4 or less, preferably 10 3 or less, and particularly preferably 10 2 or less.

本發明的光學功能層和光學積層體的圖像鮮明性較佳為5.0至80.0的範圍(基於JIS K7105,採用0.5mm光梳(optical comb)測定的值),更佳為20.0至75.0。如果圖像鮮明性小於5.0,則對比度變差,如果超過80.0,則防眩性變差,因此,不適於用於顯示器表面的光學積層體。The image sharpness of the optical functional layer and the optical laminate of the present invention is preferably in the range of 5.0 to 80.0 (value measured by a 0.5 mm optical comb based on JIS K7105), more preferably 20.0 to 75.0. If the image sharpness is less than 5.0, the contrast is deteriorated, and if it exceeds 80.0, the anti-glare property is deteriorated, and therefore, it is not suitable for an optical layered body for use in a display surface.

本發明的光學功能層和光學積層體,基於JIS K7105的全光線透射率較佳為91.0%以上,更佳為92.0%以上,特佳為93.0%以上。如果全光線透射率小於91.0%,則對比度變差,不適於用於顯示其表面的光學積層體。The total optical transmittance of the optical functional layer and the optical laminate of the present invention based on JIS K7105 is preferably 91.0% or more, more preferably 92.0% or more, and particularly preferably 93.0% or more. If the total light transmittance is less than 91.0%, the contrast is deteriorated, and it is not suitable for an optical laminate for displaying the surface thereof.

此外,為了表現出抗靜電性以及防污性,且即使進行皂化處理時抗靜電性和防污性也不太會降低,而更期望以下的實施方式。本實施方式涉及的光學積層體具有光學功能層和透光性基體,該光學功能層藉由對含有電離放射線固化型氟化丙烯酸酯和導電性金屬氧化物的組成物進行固化而得。於此,前述光學功能層可以積層於透光性基體的單面也可以積層於兩面上。此外,該光學積層體也可以具有其他層。此處,作為其他層,例如,可舉出偏光基體、其他的功能賦予層(例如,近紅外線(NIR)、吸收層、色純度的提升層、電磁波屏蔽層)。另外,該其他層的位置,例如在偏光基體的情況下,為與前述光學功能層相反面的前述透光性基體上,在其他的功能性賦予層的情況下,為前述光學功能層的下層。但是,光學積層體最好僅由透光性基體和直接設置於前述透光性基體上的光學功能層構成,因為這樣可減少層數,且根據本發明最佳實施方式的組成物能夠得到如下的光學積層體,其即使是這樣構造的光學積層體,也具有充分滿足在應用於液晶顯示器等圖像顯示裝置時所要求的特性的性質。以下,對本發明最佳實施方式的光學積層體的各構成要素(光學功能層、透光性基體等)進行詳細敍述。Further, in order to exhibit antistatic properties and antifouling properties, and antistatic properties and antifouling properties are not lowered even when the saponification treatment is performed, the following embodiments are more desirable. The optical layered body according to the present embodiment has an optical functional layer and a light-transmitting substrate obtained by curing a composition containing an ionizing radiation-curable fluorinated acrylate and a conductive metal oxide. Here, the optical functional layer may be laminated on one surface of the light-transmitting substrate or may be laminated on both surfaces. Further, the optical laminate may have other layers. Here, examples of the other layer include a polarizing substrate and other function providing layers (for example, near-infrared rays (NIR), an absorbing layer, a color purity promoting layer, and an electromagnetic wave shielding layer). Further, the position of the other layer is, for example, in the case of a polarizing substrate, on the light-transmitting substrate opposite to the optical functional layer, and in the case of another functional imparting layer, the lower layer of the optical functional layer. . However, it is preferable that the optical layered body is composed only of a light-transmitting substrate and an optical functional layer directly provided on the light-transmitting substrate, since the number of layers can be reduced, and the composition according to the preferred embodiment of the present invention can be obtained as follows The optical layered body having such an optical layered body has a property of sufficiently satisfying characteristics required for application to an image display device such as a liquid crystal display. Hereinafter, each constituent element (optical functional layer, light-transmitting substrate, and the like) of the optical layered body according to the preferred embodiment of the present invention will be described in detail.

(電離放射線固化型氟化丙烯酸酯)(ionizing radiation-curable fluorinated acrylate)

本實施方式的電離放射線固化型氟化丙烯酸酯的分子量為1000以上。作為電離放射線固化型氟化丙烯酸酯,較佳為採用分子量為1000至4000的氟化丙烯酸酯。藉由使分子量為1000以上,即使進行了皂化處理時,抗靜電性和防污性也不易降低。分子量小於1000時,不能充分導入氟原子,並且,得不到足夠的流平性,因此不被期待。當分子量大於4000時,交聯密度降低,得不到足夠的硬度,因此亦不被期待。The ionizing radiation-curable fluorinated acrylate of the present embodiment has a molecular weight of 1,000 or more. As the ionizing radiation-curable fluorinated acrylate, a fluorinated acrylate having a molecular weight of 1,000 to 4,000 is preferably used. When the molecular weight is 1000 or more, even when the saponification treatment is performed, the antistatic property and the antifouling property are not easily lowered. When the molecular weight is less than 1,000, the fluorine atom cannot be sufficiently introduced, and sufficient leveling property cannot be obtained, so that it is not expected. When the molecular weight is more than 4,000, the crosslinking density is lowered, and sufficient hardness is not obtained, so that it is not expected.

藉由添加電離放射線固化型氟化丙烯酸酯,使得光學功能層的耐化學藥品性優異,在皂化處理後也能發揮充分的防污性。另外,與其他非電離放射線固化型的化合物相比,電離放射線固化型氟化丙烯酸酯是電離放射線固化型,由此在分子間產生交聯,因此,可產生耐化學藥品性優異、皂化處理後也表現出充分的防污性的效果。最好氟化丙烯酸酯成分偏聚於光學功能層的表層附近,且最好氟化丙烯酸酯分子中的氟成分偏聚於光學功能層的表層附近。由此,不易產生因皂化處理而導致的導電性金屬氧化物脫落等不良情況。例如,氟化丙烯酸酯相較於透光性基體一側傾向偏聚於表面一側是指,在含有氟化丙烯酸酯的光學功能層表面至深5nm的範圍內存在的氟元素比率為10%以上。氟元素比率藉由X射線電子分光法(Electron Spectroscopy for Chemical Analysis(化學分析用電子能譜法):下面,稱作“ESCA”)來測定。在ESCA中,根據在深5nm處得到的氟、碳、氧以及矽等的峰面積算出氟的存在比例。另外,藉由ESCA,從光學功能層的表面以每次5nm的幅度測定深至200nm的範圍時,從該光學功能層表面至深5nm以5nm的幅度測定所得到的整個深5nm處所存在的氟元素比率,除以從該光學功能層表面的深5nm至深200nm處存在的氟元素比率的平均值所得到的值較佳為10以上,更佳為20以上。上限並無特別限制,例如為1000以下。藉由使該值為10以上,能夠使氟原子有效地存在於光學功能層表面,因此,即使使用高價的氟材料,也能提供經濟性優異的光學積層體。By adding the ionizing radiation-curable fluorinated acrylate, the optical functional layer is excellent in chemical resistance, and sufficient antifouling properties can be exhibited even after the saponification treatment. In addition, the ionizing radiation-curable fluorinated acrylate is ionizing radiation-curable type, and cross-linking occurs between molecules, so that it is excellent in chemical resistance and after saponification treatment, compared with other non-ionizing radiation-curable compounds. It also exhibits sufficient antifouling effect. Preferably, the fluorinated acrylate component is segregated in the vicinity of the surface layer of the optical functional layer, and preferably the fluorine component in the fluorinated acrylate molecule is segregated in the vicinity of the surface layer of the optical functional layer. As a result, problems such as loss of the conductive metal oxide due to the saponification treatment are less likely to occur. For example, the side of the fluorinated acrylate which tends to be segregated on the surface side of the light-transmitting substrate means that the fluorine element ratio is 10% in the range of the surface of the optical functional layer containing the fluorinated acrylate to a depth of 5 nm. the above. The fluorine element ratio is measured by X-ray electron spectroscopy (Electron Spectroscopy for Chemical Analysis: hereinafter, referred to as "ESCA"). In ESCA, the ratio of the presence of fluorine is calculated from the peak areas of fluorine, carbon, oxygen, helium, and the like obtained at a depth of 5 nm. Further, when the surface of the optical functional layer was measured to a depth of 200 nm from the surface of the optical functional layer by ESCA, the fluorine present at the entire depth of 5 nm was measured from the surface of the optical functional layer to a depth of 5 nm at a range of 5 nm. The value of the element ratio divided by the average value of the fluorine element ratio present from the depth of 5 nm to 200 nm of the surface of the optical functional layer is preferably 10 or more, and more preferably 20 or more. The upper limit is not particularly limited, and is, for example, 1000 or less. By setting the value to 10 or more, the fluorine atom can be effectively present on the surface of the optical functional layer. Therefore, even if an expensive fluorine material is used, an optical layered body excellent in economic efficiency can be provided.

最好電離放射線固化型氟化丙烯酸酯含有含全氟烷基的丙烯酸酯,該全氟烷基由-Cn F2n+1 表示,n的數為4至9。n為3以下時,不能充分導入氟原子,因此不被期待。n為10以上時,交聯密度降低、得不到足夠的硬度,因此不被期待。塗布氟化丙烯酸酯時,可預料到含有氟的層偏聚於最表面來製膜。因此,與導電性金屬氧化物並用時,有可能在導電性金屬氧化物的上層形成含氟層,表面電阻率上升。全氟烷基(-Cn F2n+1 )的n的數為4至9時,含氟的分子鏈集中並形成晶體結構,因此,能形成局部地表露出導電性金屬氧化物的部位,從不妨礙上述導電性金屬氧化物的功能的觀點考慮,為較佳者。具有帶有像全氟烷基(-Cn F2n+1 )這樣存在於分子末端的氟原子的取代基時,與存在於分子中間的全氟烷撐基(-Cn F2n -)相比,在光學功能層形成前的期間,由於分子中的氟成分容易偏聚於光學功能層的表層附近,而容易提高防污性,因此為較佳者。Preferably, the ionizing radiation-curable fluorinated acrylate contains a perfluoroalkyl group-containing acrylate represented by -C n F 2n+1 and the number of n is 4 to 9. When n is 3 or less, a fluorine atom cannot be sufficiently introduced, and therefore it is not expected. When n is 10 or more, the crosslinking density is lowered and sufficient hardness is not obtained, so that it is not expected. When a fluorinated acrylate is applied, it is expected that a layer containing fluorine is segregated on the outermost surface to form a film. Therefore, when used in combination with a conductive metal oxide, a fluorine-containing layer may be formed in the upper layer of the conductive metal oxide, and the surface resistivity may increase. When the number of n of the perfluoroalkyl group (-C n F 2n+1 ) is 4 to 9, the fluorine-containing molecular chain concentrates and forms a crystal structure, and therefore, a portion where the conductive metal oxide is partially exposed can be formed. It is preferable from the viewpoint of not impeding the function of the above-mentioned conductive metal oxide. When having a substituent having a fluorine atom such as a perfluoroalkyl group (-C n F 2n+1 ) present at the end of the molecule, a perfluoroalkylene group (-C n F 2n -) phase existing in the middle of the molecule In the period before the formation of the optical functional layer, the fluorine component in the molecule tends to be segregated in the vicinity of the surface layer of the optical functional layer, and the antifouling property is easily improved.

就電離放射線固化型氟化丙烯酸酯而言,最好氟原子含有率為20%以上。氟原子含有率為在氟化丙烯酸酯的分子量中所占的氟原子量的比例,藉由下式求出。In the ionizing radiation-curable fluorinated acrylate, the fluorine atom content is preferably 20% or more. The ratio of the fluorine atom content to the amount of fluorine atoms in the molecular weight of the fluorinated acrylate is determined by the following formula.

氟原子含有率=[(分子內所含的氟原子量)/(分子量)]×100Fluorine atom content = [(amount of fluorine atom contained in the molecule) / (molecular weight)] × 100

使用氟原子含有率小於20%的電離放射線固化型氟化丙烯酸酯時,為了表現出足夠的防污性,需要增多氟化丙烯酸酯的使用量,而產生如下問題,亦即,經濟上不划算,或者,必須在充分研究大量添加時與其他材料的相溶性之後再決定詳細的調配比。When an ionizing radiation-curable fluorinated acrylate having a fluorine atom content of less than 20% is used, in order to exhibit sufficient antifouling property, it is necessary to increase the amount of fluorinated acrylate to be used, which causes the following problem, that is, economically uneconomical. Or, the compatibility ratio must be determined after fully studying the compatibility with other materials in the case of a large amount of addition.

電離放射線固化型氟化丙烯酸酯含有3個以上的丙烯醯基。由於含有3個以上的丙烯醯基,因此能夠提高光學功能層的硬度。另外,與導電性金屬氧化物混合使用時,由於導電性金屬氧化物被固定在高度交聯的分子鏈內,因此會產生如下效果,亦即,難以因皂化處理而產生防污成分、導電性金屬氧化物成分脫落等不良情況,難以因皂化處理而產生防污性以及導電性的降低。The ionizing radiation-curable fluorinated acrylate contains three or more acrylonitrile groups. Since three or more acrylonitrile groups are contained, the hardness of the optical functional layer can be improved. Further, when used in combination with a conductive metal oxide, since the conductive metal oxide is fixed in the highly crosslinked molecular chain, there is an effect that it is difficult to produce an antifouling component and conductivity by saponification treatment. When the metal oxide component is detached, it is difficult to cause antifouling properties and a decrease in conductivity due to the saponification treatment.

電離放射線固化型氟化丙烯酸酯較佳為氨基甲酸酯丙烯酸酯。由於氟化丙烯酸酯是氨基甲酸酯丙烯酸酯,因此黏度高。因此,製膜性良好。從固化物的耐劃傷性和伸長率以及柔軟性的觀點考慮,氟化丙烯酸酯較佳為氨基甲酸酯丙烯酸酯。The ionizing radiation-curable fluorinated acrylate is preferably a urethane acrylate. Since the fluorinated acrylate is a urethane acrylate, the viscosity is high. Therefore, the film forming property is good. The fluorinated acrylate is preferably a urethane acrylate from the viewpoint of scratch resistance and elongation of the cured product and flexibility.

作為電離放射線固化型氟化丙烯酸酯,可使用下述化合物(i)至(vii)等。下述化合物都是表示丙烯酸酯時的化合物,式中的丙烯醯基都可變更為甲基丙烯醯基。As the ionizing radiation-curable fluorinated acrylate, the following compounds (i) to (vii) and the like can be used. The following compounds are all compounds which represent an acrylate, and the propylene fluorenyl group in the formula may be more methacryloyl group.

這些可以單獨或者多種混合使用。在氟化丙烯酸酯之中,從固化物的耐劃傷性和伸長率以及柔軟性的觀點考慮,較佳為具有氨基甲酸酯鍵的含氟化烷基的氨基甲酸酯丙烯酸酯。另外,在氟化丙烯酸酯之中,較佳為多官能氟化丙烯酸酯。此處的多官能氟化丙烯酸酯是指具有3個以上、更佳為4個以上的(甲基)丙烯醯氧基的氟化丙烯酸酯。These can be used alone or in combination. Among the fluorinated acrylates, a fluorinated alkyl group-containing urethane acrylate having a urethane bond is preferred from the viewpoint of scratch resistance and elongation of the cured product and flexibility. Further, among the fluorinated acrylates, polyfunctional fluorinated acrylates are preferred. The polyfunctional fluorinated acrylate herein means a fluorinated acrylate having three or more, more preferably four or more (meth) acryloxy groups.

作為電離放射線固化型氟化丙烯酸酯,可舉出下式(A)表示的化合物作為較佳例。The ionized radiation-curable fluorinated acrylate is preferably a compound represented by the following formula (A).

(其中,Cy是其氫的一部分被上述式的取代基以及任意地被甲基或乙基取代的5或6員環的環烷基部分,a是1至3的整數,X是亞甲基或直接鍵結,RF 是碳原子數4至9的全氟烷基,n是1至3的整數,其中,該a為2以上時,該X、RF 、n相互獨立地選擇。)(wherein Cy is a cycloalkyl moiety of a 5- or 6-membered ring in which a part of hydrogen is substituted by the above formula and optionally substituted by a methyl group or an ethyl group, a is an integer of 1 to 3, and X is a methylene group Or direct bonding, R F is a perfluoroalkyl group having 4 to 9 carbon atoms, and n is an integer of 1 to 3, wherein when a is 2 or more, X, R F and n are independently selected from each other.

上述式(A)表示的化合物中,特佳為下式(B)表示的化合物。Among the compounds represented by the above formula (A), a compound represented by the following formula (B) is particularly preferred.

(其中,RF 是碳原子數4至9的全氟烷基,n是1至3的整數,m是0或1至3的整數,n+m是3以下的整數。)(wherein R F is a perfluoroalkyl group having 4 to 9 carbon atoms, n is an integer of 1 to 3, m is an integer of 0 or 1 to 3, and n + m is an integer of 3 or less.)

更具體來講,最好是以下的(1)或(2)的化合物。More specifically, it is preferably the following compound of (1) or (2).

光學功能層中所含的電離放射線固化型氟化丙烯酸酯的比例並無特別限制,在樹脂組成物100質量份中,較佳為0.05至50質量%,更佳為0.2至20質量%。如果電離放射線固化型氟化丙烯酸酯的調配量少於0.05質量%,則拒水效果、光滑性降低,耐劃傷性、防污性、耐化學藥品性變差。如果電離放射線固化型氟化丙烯酸酯的調配量多於50質量%,則製膜性可能變差。The ratio of the ionizing radiation-curable fluorinated acrylate contained in the optical functional layer is not particularly limited, and is preferably from 0.05 to 50% by mass, more preferably from 0.2 to 20% by mass, based on 100 parts by mass of the resin composition. When the blending amount of the ionizing radiation-curable fluorinated acrylate is less than 0.05% by mass, the water repellency and smoothness are lowered, and scratch resistance, antifouling property, and chemical resistance are deteriorated. If the compounding amount of the ionizing radiation-curable fluorinated acrylate is more than 50% by mass, the film formability may be deteriorated.

在上述樹脂組成物的系統中,可以在不妨礙其聚合固化的範圍內添加使用高分子樹脂。該高分子樹脂是可溶於在後述的光學功能層塗料中使用的有機溶劑的熱塑性樹脂,具體來講,可舉出丙烯酸樹脂、醇酸樹脂、聚酯樹脂、纖維素衍生物等,且最好這些樹脂中具有羧基、磷酸基、磺酸基等酸性官能基。In the system of the above resin composition, a polymer resin can be added to the range which does not inhibit the polymerization hardening. The polymer resin is a thermoplastic resin which is soluble in an organic solvent used in an optical functional layer coating material to be described later, and specific examples thereof include an acrylic resin, an alkyd resin, a polyester resin, and a cellulose derivative. These resins preferably have an acidic functional group such as a carboxyl group, a phosphoric acid group or a sulfonic acid group.

<光學積層體><Optical laminate>

將含有上述構成成分的光學功能層形成用塗料直接或者隔著其他層塗布在透光性基體上,然後,藉由熱或者照射電離放射線(例如,照射電子束或者紫外線),使該光學功能層形成用塗料固化,由此形成光學功能層,可以得到本發明的光學積層體。作為光學功能層的構成成分,即使是不含有透光性粒子或者藉由凝聚能形成凹凸的無機成分的至少一種的情況下,也可以使用上述第一溶劑和第二溶劑。光學功能層可以形成在透光性基體的單面,也可以形成在兩面上。The optical functional layer-forming coating material containing the above-described constituent components is applied onto the light-transmitting substrate directly or via another layer, and then the optical functional layer is irradiated by irradiation or irradiation of an ion beam (for example, an electron beam or an ultraviolet ray). The formation layer is cured to form an optical functional layer, whereby the optical layered body of the present invention can be obtained. As the constituent component of the optical functional layer, the first solvent and the second solvent may be used in the case where at least one of the translucent particles or the inorganic component capable of forming the concavities and convexities is formed. The optical functional layer may be formed on one side of the light transmissive substrate or on both sides.

光學功能層的厚度較佳為1.0至12.0μm的範圍,更佳為2.0至11.0μm的範圍,特佳為3.0至10.0μm的範圍。光學功能層比1.0μm薄的情況下,在紫外線固化時容易因氧的阻礙而產生固化不良,光學功能層的耐劃傷性容易劣化。光學功能層比12.0μm厚時,因光學功能層的固化收縮而產生捲曲、產生微裂、與透光性基體的密合性降低、進而產生光透射性降低。另外,隨著膜厚增加,所需塗料量也增加,這也成為成本增高的原因。The thickness of the optical functional layer is preferably in the range of 1.0 to 12.0 μm, more preferably in the range of 2.0 to 11.0 μm, and particularly preferably in the range of 3.0 to 10.0 μm. When the optical functional layer is thinner than 1.0 μm, curing failure is likely to occur due to inhibition of oxygen during ultraviolet curing, and scratch resistance of the optical functional layer is likely to deteriorate. When the optical functional layer is thicker than 12.0 μm, curling occurs due to curing shrinkage of the optical functional layer, microcracking occurs, adhesion to the light-transmitting substrate is lowered, and light transmittance is further lowered. In addition, as the film thickness increases, the amount of coating material required also increases, which also becomes a cause of cost increase.

<表面電阻率><surface resistivity>

上述光學積層體的由光學功能層表面測定的表面電阻率需要在1.0×1012 Ω/□以下。如果超過1.0×1012 Ω/□,則可能得不到充分的抗靜電性能。上述表面電阻率較佳為1.0×1012 Ω/□至1.0×1010 Ω/□,該範圍內會帶有靜電荷但會馬上衰減,更佳為帶電少的1.0×1010 Ω/□以下,特佳為1.0×109 Ω/□以下。下限值並無限定,例如為1.0×106 Ω/□以上。將上述光學積層體搭載在PVA(Patterned Vertical Alignment:圖案垂直排列)液晶上時,上述表面電阻率需要在1.0×1010 Ω/□以下。如果超過該值,則產生如因顯示器表面帶有靜電而造成的液晶翻轉等圖像顯示的不良。The surface resistivity of the optical layered body measured on the surface of the optical functional layer needs to be 1.0 × 10 12 Ω/□ or less. If it exceeds 1.0 × 10 12 Ω / □, sufficient antistatic properties may not be obtained. The surface resistivity is preferably 1.0 × 10 12 Ω / □ to 1.0 × 10 10 Ω / □, and the range is electrostatically charged but immediately attenuated, and more preferably 1.0 × 10 10 Ω / □ or less with less charge. It is particularly preferably 1.0 × 10 9 Ω / □ or less. The lower limit is not limited and is, for example, 1.0 × 10 6 Ω/□ or more. When the optical layered body is mounted on a PVA (Patterned Vertical Alignment) liquid crystal, the surface resistivity needs to be 1.0 × 10 10 Ω/□ or less. If the value is exceeded, an image display failure such as liquid crystal inversion due to static electricity on the surface of the display occurs.

光學積層體在皂化處理後的表面電阻率需要在1.0×1012 Ω/□以下。如果超過1.0×1012 Ω/□,則可能得不到充分的抗靜電性能。上述表面電阻率在1.0×1012 Ω/□至1.0×1010 Ω/□的範圍內,則顯示出雖然帶有靜電但馬上衰減的性質,較佳為帶電少的1.0×1010 Ω/□以下。下限值並無限制,例如為1.0×106 Ω/□以上。The surface resistivity of the optical laminate after saponification treatment needs to be 1.0 × 10 12 Ω/□ or less. If it exceeds 1.0 × 10 12 Ω / □, sufficient antistatic properties may not be obtained. When the surface resistivity is in the range of 1.0 × 10 12 Ω / □ to 1.0 × 10 10 Ω / □, it exhibits the property of being attenuated immediately with static electricity, and preferably 1.0 × 10 10 Ω / □ with less charge. the following. The lower limit is not limited and is, for example, 1.0 × 10 6 Ω / □ or more.

<飽和帶電電壓><saturated charged voltage>

上述光學積層體最好在最表面的飽和帶電電壓為1.5kV以下。為了使飽和帶電電壓為1.5kV以下,可藉由在光學功能層內添加顯示良好導電性的導電材料、或者增加導電材料的添加量來實現。飽和帶電電壓和表面電阻率相關,表面電阻率越低,飽和帶電電壓就越低。如果上述飽和帶電電壓超過1.5kV時,尤其是在IPS模式的液晶顯示器中,由於在配置於水平方向的電極之間施加電位,則因液晶顯示器表面帶電,而可能使顯示容易錯亂。上述飽和帶電電壓更佳為1.0kV以下,特佳為0.5kV以下。下限值並無特別限制,例如為0.01kV。Preferably, the optical layered body has a saturated charging voltage of 1.5 kV or less at the outermost surface. In order to make the saturated charging voltage 1.5 kV or less, it can be achieved by adding a conductive material exhibiting good conductivity to the optical function layer or increasing the addition amount of the conductive material. The saturated charging voltage is related to the surface resistivity, and the lower the surface resistivity, the lower the saturated charging voltage. When the above saturated charging voltage exceeds 1.5 kV, especially in the IPS mode liquid crystal display, since a potential is applied between the electrodes arranged in the horizontal direction, the display may be easily distorted due to charging of the surface of the liquid crystal display. The above saturated charging voltage is more preferably 1.0 kV or less, and particularly preferably 0.5 kV or less. The lower limit is not particularly limited and is, for example, 0.01 kV.

上述飽和帶電電壓可根據JIS L1094進行測定,可舉出半衰期測定法。上述半衰期測定法可使用靜電衰減測試儀(STATIC HONESTMETER)H-0110(西西都(SHISHIDO)靜電氣公司製造,測定條件:施加電壓10kV、距離20mm、25℃、40%RH)等市售的測定器進行測定。The above saturated charging voltage can be measured in accordance with JIS L1094, and a half-life measuring method can be cited. The above-described half-life measurement method can be carried out by using a static decay tester (STATIC HONESTMETER) H-0110 (manufactured by Shihito Electrostatic Gas Co., Ltd., measuring conditions: applied voltage: 10 kV, distance: 20 mm, 25 ° C, 40% RH). The device is measured.

作為具體的測定方法,例如,將試樣(4cm×4cm)固定於轉盤使其旋轉,施加電壓,藉由上述測定器測定試樣表面的耐電壓值(kV)。藉由描繪耐電壓相對於時間的衰減曲線,能夠測定半衰期(帶電量達到初期值一半的時間)和飽和帶電電壓。As a specific measurement method, for example, a sample (4 cm × 4 cm) is fixed to a turntable and rotated, and a voltage is applied thereto, and the withstand voltage value (kV) of the surface of the sample is measured by the above measuring device. By plotting the decay curve of withstand voltage versus time, it is possible to measure the half-life (time when the amount of charge reaches half of the initial value) and the saturated charging voltage.

<耐光性><Light resistance>

用於顯示器的設置有防眩層、硬塗層等光學功能層的光學積層體係設想在室外使用,並要求耐光性。耐光性的試驗,有藉由在太陽光下自然暴露來進行的方法,但在產生劣化之前需要較長時間,因此,通常進行照射人工光的加速試驗。在加速試驗中,可以使用碳弧式耐光性試驗機,其採用紫外線碳弧燈作為光源。利用碳弧式耐光性試驗機的試驗條件由JIS K 5600-7-5所規定,在本說明書中,使用基於該試驗條件測定的值。An optical layering system for an optical functional layer provided with an antiglare layer or a hard coat layer for a display is intended to be used outdoors and is required to have light resistance. The test for light resistance has a method of naturally exposing under sunlight, but it takes a long time before the deterioration occurs. Therefore, an acceleration test for irradiating artificial light is usually performed. In the accelerated test, a carbon arc type light resistance tester using a ultraviolet carbon arc lamp as a light source can be used. The test conditions using the carbon arc type light resistance tester are defined by JIS K 5600-7-5, and in the present specification, values measured based on the test conditions are used.

藉由耐光性試驗機中發出的紫外線,使得設置於透光性基體上的光學功能層由於分子鏈的斷裂等結構變化而可能產生特性的劣化。因此,對於積層於透光性基體上的光學功能層、光學積層體,要求耐光性,尤其要求降低因耐光性試驗造成的抗靜電性劣化。By the ultraviolet rays emitted from the light resistance tester, the optical functional layer provided on the light-transmitting substrate may be deteriorated in characteristics due to structural changes such as breakage of the molecular chain. Therefore, the optical functional layer and the optical laminate which are laminated on the light-transmitting substrate are required to have light resistance, and in particular, it is required to reduce the deterioration of the antistatic property due to the light resistance test.

<霧度><Haze>

本發明最佳實施方式的光學積層體之全霧度較佳為3至13,更佳為4至10.5,特佳為5至9。The optical laminate of the preferred embodiment of the present invention preferably has a total haze of from 3 to 13, more preferably from 4 to 10.5, particularly preferably from 5 to 9.

<全光線透射率><Full light transmittance>

光學積層體的全光線透射率較佳為90%以上,更佳為90.5%以上,特佳為91%以上。The total light transmittance of the optical layered body is preferably 90% or more, more preferably 90.5% or more, and particularly preferably 91% or more.

<圖像鮮明性><Image sharpness>

就光學積層體在皂化處理前的圖像鮮明性而言,基於寬0.5mm光梳,較佳為0至80%,更佳為10至77.5%,特佳為20至75%。With respect to the image sharpness of the optical laminate before the saponification treatment, it is based on a width of 0.5 mm, preferably from 0 to 80%, more preferably from 10 to 77.5%, particularly preferably from 20 to 75%.

<閃爍><blinking>

就光學積層體的閃爍而言,使與光學積層體形成面相反面隔著無色透明的黏著層,貼合於解析度(resolution)不同的幾個液晶顯示器表面上,藉由CCD相機進行照相,根據圖像有無高度偏差來進行判斷。就閃爍而言,以不能用解析度更高的顯示器確認者為宜,較佳為在解析度為101至140ppi的液晶顯示器中沒有閃爍。In the case of the scintillation of the optical layered body, the surface opposite to the surface of the optical layered body is bonded to the surface of several liquid crystal displays having different resolutions via a colorless and transparent adhesive layer, and photographed by a CCD camera, according to Whether the image has a height deviation or not is judged. In terms of flicker, it is preferable to confirm with a display having a higher resolution, and it is preferable that there is no flicker in a liquid crystal display having a resolution of 101 to 140 ppi.

<平均傾斜角度><average tilt angle>

本發明的光學積層體在光學功能層的表面具有微細的凹凸形狀。此處,該微細的凹凸形狀較佳為由根據ASME95求出的平均傾斜算出的平均傾斜角度係於0.2至1.4的範圍,更佳為0.25至1.2,特佳為0.25至1.0。如果平均傾斜角度小於0.2,則防眩性變差,如果平均傾斜角度超過1.4,則對比度變差,因此,不適於用於顯示器表面的光學積層體。The optical layered body of the present invention has a fine uneven shape on the surface of the optical functional layer. Here, the fine uneven shape is preferably such that the average tilt angle calculated from the average tilt obtained from ASME 95 is in the range of 0.2 to 1.4, more preferably 0.25 to 1.2, and particularly preferably 0.25 to 1.0. If the average tilt angle is less than 0.2, the anti-glare property is deteriorated, and if the average tilt angle exceeds 1.4, the contrast is deteriorated, and therefore, it is not suitable for an optical layered body for use in a display surface.

<表面粗糙度><surface roughness>

另外,就本發明的光學積層體而言,作為光學功能層的微細的凹凸形狀,表面粗糙度Ra較佳為0.05至0.2μm,更佳為0.05至0.15μm,特佳為0.05至0.10μm。如果表面粗糙度Ra小於0.05μm,則光學積層體的防眩性不充分。如果表面粗糙度Ra超過0.2μm,則光學積層體的對比度變差。Further, in the optical layered body of the present invention, as the fine uneven shape of the optical functional layer, the surface roughness Ra is preferably from 0.05 to 0.2 μm, more preferably from 0.05 to 0.15 μm, particularly preferably from 0.05 to 0.10 μm. When the surface roughness Ra is less than 0.05 μm, the antiglare property of the optical laminate is insufficient. When the surface roughness Ra exceeds 0.2 μm, the contrast of the optical laminate is deteriorated.

<接觸角><contact angle>

光學積層體在皂化處理前對水的接觸角較佳為100°以上,更佳為105°以上。對上限並無特別限制,例如為150°以下。光學積層體在皂化後對水的接觸角較佳為90°以上,更佳為95°以上。對上限沒有特別限制,例如為150°以下。The contact angle of the optical layered body to water before the saponification treatment is preferably 100 or more, more preferably 105 or more. The upper limit is not particularly limited, and is, for example, 150 or less. The contact angle of the optical layered body to water after saponification is preferably 90 or more, more preferably 95 or more. The upper limit is not particularly limited and is, for example, 150 or less.

<防污性><Antifouling>

防污性可藉由在光學功能層上用油性筆(商品名:McKee(註冊商標),ZEBRA製造)進行劃線時油墨的擦拭容易度來評價。根據利用無塵布(產品編號:FF-390C Kuraray Kuraflex股份有限公司製造)進行擦拭的方法來評價,防污性越好,越容易擦拭。較佳為以500g/cm2 的載重往復擦拭20次後可完全擦拭乾淨的積層體。The antifouling property can be evaluated by the ease of wiping of the ink when scribing with an oil-based pen (trade name: McKee (registered trademark), manufactured by ZEBRA) on the optical functional layer. According to the method of wiping with a dust-free cloth (product number: FF-390C Kuraray Kuraflex Co., Ltd.), the better the antifouling property, the easier it is to wipe. It is preferable to completely wipe the cleaned laminate after reciprocating wiping 20 times with a load of 500 g/cm 2 .

<麥克貝斯(Macbeth)濃度><Macbeth concentration>

本發明的光學積層體的麥克貝斯反射濃度所表示者,在使光學膜的透光性基體的與樹脂層相反側的面變黑的狀態下測定的值越大就越黑。麥克貝斯反射濃度的值較佳為3.2以上。在顯示器等的表面使用光學膜時,很少在白顯示中看出大的差異,因此,為了高對比度化,需要強調黑顯示時的黑度。如果麥克貝斯反射濃度小於3.2,則高對比度化不充分。In the optical layered product of the present invention, the value measured by the Macbeth reflection density is darker as the value measured in a state where the surface of the light-transmitting substrate of the optical film opposite to the resin layer is blackened. The value of the Macbeth reflection concentration is preferably 3.2 or more. When an optical film is used on the surface of a display or the like, a large difference is rarely seen in the white display. Therefore, in order to increase the contrast, it is necessary to emphasize the blackness at the time of black display. If the Macbeth reflection concentration is less than 3.2, the high contrast is insufficient.

<光澤度><gloss>

本發明的光學積層體的60°光澤度較佳為100至130的範圍。60°光澤度大於130時,防眩性降低,因此不被期待。另外,60°光澤度小於100時,雖然防眩性良好,但光在表面的散射增強,使得明室對比度降低,因此不被期待。The 60° gloss of the optical layered body of the present invention is preferably in the range of 100 to 130. When the 60° gloss is more than 130, the anti-glare property is lowered, so that it is not expected. Further, when the 60° glossiness is less than 100, although the anti-glare property is good, the scattering of light on the surface is enhanced, and the bright room contrast is lowered, so that it is not expected.

<光學積層體的製造方法><Method of Manufacturing Optical Laminate>

作為在透光性基體上塗布光學功能層形成用塗料的方法,可應用通常的塗布方式、印刷方式。具體而言,可使用氣刀塗布、棒塗布、刮板塗布、刮刀塗布、逆向塗布、轉印輥塗布、凹版輥塗布、接觸塗布、鑄塗、噴塗、狹縫噴嘴型塗布、簾式塗布、擋板塗布(dam coating)、浸漬塗布、模塗等塗布、凹版印刷等凹版印刷、網版印刷等孔版印刷等印刷等。As a method of applying a coating material for forming an optical functional layer on a light-transmitting substrate, a usual coating method or printing method can be applied. Specifically, air knife coating, bar coating, blade coating, blade coating, reverse coating, transfer roller coating, gravure coating, contact coating, cast coating, spray coating, slit nozzle coating, curtain coating, Coating such as dam coating, dip coating, die coating, gravure printing such as gravure printing, and printing such as stencil printing such as screen printing.

(實施例)(Example)

下面,採用實施例對本發明加以說明,但本發明並不限於這些實施例。Hereinafter, the invention will be described by way of examples, but the invention is not limited to the examples.

(製造例1)合成蒙皂石的製造(Production Example 1) Production of synthetic smectite

在10L的燒杯中加入水4L,溶解3號水玻璃(SiO2 28%,Na2 O 9%,莫耳比3.22)860g,邊攪拌邊一次性地加入95%硫酸162g,得到矽酸鹽溶液。接著,在水1L中溶解MgCl2 ‧6H2 O優級純試劑(純度98%)560g,將其加入到前述矽酸溶液中製備成均質混合溶液。將其一邊攪拌一邊用5分鐘滴加於2N-NaOH溶液3.6L中。將得到的反應沈澱物立即用日本礙子(股)製造的橫向流動方式的過濾系統[橫向流動過濾器(陶瓷膜過濾器:孔徑2μm,管型,過濾面積400cm2 )、加壓:2kg/cm2 、濾布:tetoron 1310]進行過濾和充分水洗後,加入由200ml水和14.5g的Li(OH)‧H2 O組成的溶液製成漿液狀。將其移入高壓釜中,在41kg/cm2 、250℃條件下水熱反應3小時。冷卻後,取出反應物,在80℃乾燥並粉碎,得到下式的合成蒙皂石。對該合成蒙皂石進行分析,結果得到如下組成的化合物。Na0.4 Mg2.6 Li0.4 Si4 O10 (OH)2 。另外,藉由亞甲藍吸附法測定的陽離子交換容量為110毫當量/100g。4 L of water was added to a 10 L beaker to dissolve 860 g of No. 3 water glass (SiO 2 28%, Na 2 O 9%, Mo Er ratio 3.22), and 162 g of 95% sulfuric acid was added at a time with stirring to obtain a phthalate solution. . Next, 560 g of MgCl 2 ‧6H 2 O excellent pure reagent (purity: 98%) was dissolved in 1 L of water, and this was added to the above-mentioned citric acid solution to prepare a homogeneous mixed solution. This was added dropwise to 3.6 L of a 2N-NaOH solution over 5 minutes while stirring. The obtained reaction precipitate was immediately subjected to a lateral flow filtration system manufactured by Nippon Insulator Co., Ltd. [transverse flow filter (ceramic membrane filter: pore size 2 μm, tube type, filtration area 400 cm 2 ), pressurization: 2 kg/ Cm 2 , filter cloth: tetoron 1310] After filtration and thorough water washing, a solution consisting of 200 ml of water and 14.5 g of Li(OH)‧H 2 O was added to make a slurry. This was transferred to an autoclave, and hydrothermally reacted at 41 kg/cm 2 at 250 ° C for 3 hours. After cooling, the reactant was taken out, dried at 80 ° C and pulverized to obtain a synthetic smectite of the following formula. The synthesis of the smectite was carried out, and as a result, a compound having the following composition was obtained. Na 0.4 Mg 2.6 Li 0.4 Si 4 O 10 (OH) 2 . Further, the cation exchange capacity measured by the methylene blue adsorption method was 110 meq/100 g.

(製造例2)合成蒙皂石系層狀有機黏土A的製造(Production Example 2) Production of Synthetic Montmorillonite Layered Organic Clay A

使在製造例1中合成的合成蒙皂石20g分散於自來水1000ml中,製成懸浮液。將溶解有相當於該合成蒙皂石的陽離子交換容量的1.00倍量的下式(II)的四級銨鹽(98%含量產品)的水溶液500ml,添加於前述合成蒙皂石懸浮液中,邊攪拌邊在室溫下反應2小時。對生成物進行固液分離,洗滌,由此除去副生鹽類,然後,進行乾燥,得到合成蒙皂石系層狀有機黏土A。20 g of synthetic smectite synthesized in Production Example 1 was dispersed in 1000 ml of tap water to prepare a suspension. 500 ml of an aqueous solution of a quaternary ammonium salt (98% content product) of the following formula (II) in an amount equivalent to 1.00 times the cation exchange capacity of the synthetic smectite is added to the synthetic smectite suspension. The reaction was carried out for 2 hours at room temperature with stirring. The product is subjected to solid-liquid separation and washing to remove by-product salts, and then dried to obtain a synthetic smectite-based layered organic clay A.

(製造例3)電離放射線固化型氟化丙烯酸酯B液的合成(Production Example 3) Synthesis of ionizing radiation-curable fluorinated acrylate B liquid

在500ml的反應燒瓶中,向異佛爾酮二異氰酸酯22.2g(0.1莫耳)的MIBK(甲基異丁基酮)100ml溶液中,邊進行空氣起泡邊在25℃滴加季戊四醇三丙烯酸酯59.6g(0.20莫耳)的MIBK 50ml溶液。滴加結束後,加入二月桂酸二丁基錫0.3g,進一步在70℃加熱攪拌4小時。反應結束後,用5%鹽酸100ml洗滌反應溶液。分離取得有機層後,在40℃以下減壓蒸餾除去溶劑,由此得到無色透明黏稠液體的氨基甲酸酯丙烯酸酯80.5g。在200ml反應燒瓶中投入製備好的氨基甲酸酯丙烯酸酯40.8g(0.05莫耳)、全氟辛基乙基硫醇71.9g(0.15莫耳)、MIBK 60g,使其均勻化。在該混合溶液中在25℃慢慢加入三乙胺1.0g。添加結束後,進一步在50℃攪拌3小時。反應結束後,在50℃以下的條件下採用蒸發器,減壓蒸餾除去三乙胺,進一步用真空泵進行乾燥,由此得到由混合物構成的電離放射線固化型氟化丙烯酸酯B液,該混合物含有由結構式1表示的含氟化烷基的氨基甲酸酯丙烯酸酯、並進一步含有丙烯醯基和全氟辛基乙基硫醇的加成反應的位置與前述結構式1不同的化合物。In a 500 ml reaction flask, to a solution of 22.2 g (0.1 mol) of isophorone diisocyanate in 100 ml of MIBK (methyl isobutyl ketone), pentaerythritol triacrylate was added dropwise at 25 ° C while bubbling air. 59.6 g (0.20 mol) of MIBK 50 ml solution. After the completion of the dropwise addition, 0.3 g of dibutyltin dilaurate was added, and the mixture was further heated and stirred at 70 ° C for 4 hours. After the reaction was completed, the reaction solution was washed with 100 ml of 5% hydrochloric acid. After separating the organic layer, the solvent was distilled off under reduced pressure at 40 ° C or less to obtain 80.5 g of a colorless transparent viscous liquid urethane acrylate. 40.8 g (0.05 mol) of prepared urethane acrylate, 71.9 g (0.15 mol) of perfluorooctylethyl thiol, and 60 g of MIBK were placed in a 200 ml reaction flask to homogenize. 1.0 g of triethylamine was slowly added to the mixed solution at 25 °C. After the end of the addition, the mixture was further stirred at 50 ° C for 3 hours. After completion of the reaction, triethylamine was distilled off under reduced pressure at 50 ° C or lower, and triethylamine was distilled off under reduced pressure, and further dried with a vacuum pump to obtain an ionizing radiation-curable fluorinated acrylate B solution composed of a mixture containing the mixture. The fluorinated alkyl group-containing urethane acrylate represented by Structural Formula 1 further contains a compound different from the above Structural Formula 1 in the addition reaction of propylene fluorenyl group and perfluorooctyl ethyl thiol.

結構式1Structural formula 1

分子量:2259Molecular weight: 2259

氟原子含有率:42.9%Fluorine atom content: 42.9%

(製造例4)聚苯乙烯磺酸的合成(Production Example 4) Synthesis of polystyrenesulfonic acid

在1000ml的離子交換水中溶解206g的苯乙烯磺酸鈉,在80℃攪拌,同時花20分鐘滴加氧化劑溶液(1.14g的過硫酸銨預先溶解於10ml水中),將該溶液攪拌12小時。在得到的含苯乙烯磺酸鈉的溶液中添加1000ml稀釋至10質量%的硫酸,採用超濾法,除去含聚苯乙烯磺酸溶液的約1000ml溶液,在殘液中加入2000ml的離子交換水,採用超濾法除去約2000ml溶液。上述超濾操作重複3次。進一步,在得到的濾液中添加約2000ml的離子交換水,採用超濾法除去約2000ml溶液。該超濾操作重複3次。將得到的溶液中的水減壓除去,得到無色的聚苯乙烯磺酸的固態物。206 g of sodium styrene sulfonate was dissolved in 1000 ml of ion-exchanged water, stirred at 80 ° C, and an oxidizing agent solution (1.14 g of ammonium persulfate previously dissolved in 10 ml of water) was added dropwise for 20 minutes, and the solution was stirred for 12 hours. Add 1000 ml of sulfuric acid diluted to 10% by mass to the obtained sodium styrene sulfonate-containing solution, remove about 1000 ml of the solution containing the polystyrenesulfonic acid solution by ultrafiltration, and add 2000 ml of ion-exchanged water to the residue. Approximately 2000 ml of the solution was removed by ultrafiltration. The above ultrafiltration operation was repeated 3 times. Further, about 2000 ml of ion-exchanged water was added to the obtained filtrate, and about 2000 ml of the solution was removed by ultrafiltration. This ultrafiltration operation was repeated 3 times. The water in the obtained solution was removed under reduced pressure to obtain a solid of colorless polystyrenesulfonic acid.

(製造例5)經摻雜聚苯乙烯磺酸的聚(3,4-乙撐二氧噻吩)(PPS-PEDOT)的合成(Production Example 5) Synthesis of poly(3,4-ethylenedioxythiophene) (PPS-PEDOT) doped with polystyrenesulfonic acid

將36.7g的在製造例4中合成的聚苯乙烯磺酸溶解於2000ml的離子交換水中,將所得的溶液和14.2g的3,4-乙撐二氧噻吩在20℃混合。將由此得到的混合溶液保持於20℃,一邊攪拌,一邊緩慢添加氧化催化劑溶液,攪拌3小時使其進行反應,該氧化催化劑溶液是將29.64g的過硫酸銨和8.0g的硫酸鐵溶解於200ml的離子交換水中而得。在得到的反應液中添加2000ml的離子交換水,採用超濾法除去約2000ml的溶液。該操作重複3次。然後,在得到的溶液中加入200ml的稀釋至10質量%的硫酸和2000ml的離子交換水,採用超濾法除去約2000ml的溶液,在其中加入2000ml的離子交換水,採用超濾法除去約2000ml的溶液。該操作重複3次。進一步,在得到的溶液中加入2000ml的離子交換水,採用超濾法除去約2000ml的溶液。該操作重複5次,得到1.5質量%的藍色的經摻雜聚苯乙烯磺酸的聚(3,4-乙撐二氧噻吩)(PPS-PEDOT)的水溶液。36.7 g of the polystyrenesulfonic acid synthesized in Production Example 4 was dissolved in 2000 ml of ion-exchanged water, and the resulting solution was mixed with 14.2 g of 3,4-ethylenedioxythiophene at 20 °C. The mixed solution thus obtained was kept at 20 ° C, and while slowly stirring, the oxidation catalyst solution was added, and the reaction was carried out by stirring for 3 hours. The oxidation catalyst solution was prepared by dissolving 29.64 g of ammonium persulfate and 8.0 g of iron sulfate in 200 ml. Ion exchange water derived. 2000 ml of ion-exchanged water was added to the obtained reaction liquid, and about 2000 ml of the solution was removed by ultrafiltration. This operation was repeated 3 times. Then, 200 ml of sulfuric acid diluted to 10% by mass and 2000 ml of ion-exchanged water were added to the obtained solution, about 2000 ml of the solution was removed by ultrafiltration, 2000 ml of ion-exchanged water was added thereto, and about 2000 ml was removed by ultrafiltration. The solution. This operation was repeated 3 times. Further, 2000 ml of ion-exchanged water was added to the obtained solution, and about 2000 ml of the solution was removed by ultrafiltration. This operation was repeated 5 times to obtain 1.5% by mass of a blue aqueous solution of poly(3,4-ethylenedioxythiophene) (PPS-PEDOT) doped with polystyrenesulfonic acid.

(製造例6)經摻雜聚苯乙烯磺酸的聚(3,4-乙撐二氧噻吩)(Manufacturing Example 6) Poly(3,4-ethylenedioxythiophene) doped with polystyrenesulfonic acid (PPS-PEDOT)的異丙醇分散液C液的製成(PPS-PEDOT) made of isopropanol dispersion C

取在製造例5中合成的經摻雜聚苯乙烯磺酸的聚(3,4-乙撐二氧噻吩)(PPS-PEDOT)的1.5質量%的水分散液100g到燒瓶中,添加異丙醇100g,邊攪拌邊添加0.5ml的10%鹽酸。然後,持續攪拌30分鐘後,放置1小時。採用玻璃過濾器對得到的凝膠狀物進行減壓過濾,然後,添加異丙醇200g,重複8次減壓過濾操作。在固體成分未完全乾燥的狀態下,從玻璃過濾器中取出,根據加熱質量的減少來算出固體成分質量,得到固體成分7.8%的濕潤藍色固體15g。取異丙醇15g到燒杯中,添加胺環氧烷加成物(商品名:Ethomeen C/15,LION AKZO公司製造)0.4g,然後,添加所得到的濕潤藍色固體15g,採用乳化分散機(商品名:TK均質機,特殊機化工業製造),以4000rpm的旋轉數處理10分鐘,得到PSS-PEDOT異丙醇分散液(C液)(固體成分濃度5%,水含量20%以下)。100 g of a 1.5% by mass aqueous dispersion of poly(3,4-ethylenedioxythiophene) (PPS-PEDOT) doped with polystyrenesulfonic acid synthesized in Production Example 5 was placed in a flask, and isopropylidene was added thereto. 100 g of alcohol was added with 0.5 ml of 10% hydrochloric acid while stirring. Then, after stirring for 30 minutes, it was allowed to stand for 1 hour. The obtained gel was filtered under reduced pressure using a glass filter, and then 200 g of isopropyl alcohol was added, and the pressure filtration operation was repeated 8 times. The solid component was taken out from the glass filter while the solid content was not completely dried, and the mass of the solid component was calculated from the decrease in the heating mass to obtain 15 g of a wet blue solid having a solid content of 7.8%. 15 g of isopropyl alcohol was placed in a beaker, and 0.4 g of an amine alkylene oxide adduct (trade name: Ethomeen C/15, manufactured by LION AKZO Co., Ltd.) was added, and then 15 g of the obtained wet blue solid was added, and an emulsification disperser was used. (trade name: TK homogenizer, manufactured by a special machine industry), and treated with a rotation number of 4000 rpm for 10 minutes to obtain a PSS-PEDOT isopropyl alcohol dispersion (liquid C) (solid content concentration 5%, water content 20% or less) .

採用Nanotrac粒徑分佈測定裝置UPA-EX150(日機裝股份有限公司製造),利用單分散模式,對所得到的PSS-PEDOT異丙醇分散液(固體成分濃度5%,水含量20%以下)的平均粒徑進行測定。於此,平均粒徑(d50)為20nm,d90為40nm。Using the Nanotrac particle size distribution measuring apparatus UPA-EX150 (manufactured by Nikkiso Co., Ltd.), the obtained PSS-PEDOT isopropyl alcohol dispersion (solid content concentration 5%, water content 20% or less) was obtained by a monodisperse mode. The average particle size was measured. Here, the average particle diameter (d50) was 20 nm, and d90 was 40 nm.

(製造例7)含有四級銨鹽基的共聚物D液製造例(Production Example 7) Production Example of Copolymer D Containing a Quaternary Ammonium Salt Group

在具備攪拌裝置、氮氣導入管、溫度計以及回流冷凝管的燒瓶中,饋入甲基丙烯酸正丁酯40g、LIGHT-ESTER DQ-100(共榮化學社製造)50g、甲基丙烯酸N,N-二甲胺基乙酯5g、丙烯酸5g、甲醇60g、甲基溶纖劑60g,在燒瓶內邊導入氮氣邊攪拌30分鍾,進行氮氣置換,然後,將燒瓶內的內容物升溫至75℃。接著,在燒瓶內添加AIBN(偶氮雙異丁腈)0.5g。一邊將燒瓶內的內容物維持在75℃,一邊每1小時添加2次AIBN 0.5g。從最初添加AIBN開始9小時後冷卻至室溫,得到聚合物濃度45%的含四級銨鹽基的共聚物D液。對於所得到的共聚物,利用GPC進行測定,結果,質量平均分子量為100,000。另外,測定聚合物的SP值,結果為12.15。In a flask equipped with a stirring device, a nitrogen gas introduction tube, a thermometer, and a reflux condenser, 40 g of n-butyl methacrylate, 50 g of LIGHT-ESTER DQ-100 (manufactured by Kyoei Chemical Co., Ltd.), and N, N-methacrylate were fed. 5 g of dimethylaminoethyl ester, 5 g of acryl, 60 g of methanol, and 60 g of methyl cellosolve were stirred for 30 minutes while introducing nitrogen gas into the flask, and the contents of the flask were heated to 75 ° C. Next, 0.5 g of AIBN (azobisisobutyronitrile) was added to the flask. While maintaining the contents of the flask at 75 ° C, 0.5 g of AIBN was added twice per hour. After 9 hours from the initial addition of AIBN, it was cooled to room temperature to obtain a quaternary ammonium salt group-containing copolymer D liquid having a polymer concentration of 45%. The obtained copolymer was measured by GPC, and as a result, the mass average molecular weight was 100,000. Further, the SP value of the polymer was measured and found to be 12.15.

[實施例1][Example 1]

將含有前述層狀有機黏土A、電離放射線固化型氟化丙烯酸酯B液、PSS-PEDOT異丙醇分散液C液的表1所記載的預定的混合物,用分散機攪拌30分鐘,由此得到光學功能層形成用塗料,將該塗料以輥塗方式塗布(線速度:20m/分鐘)在膜厚80μm、全光線透射率92%的透明基體的TAC膜(富士軟片公司製造,TD80UL)的單面上,在30至50℃經過20秒鐘的預備乾燥後,在100℃乾燥1分鐘,在氮氣環境中(氮氣置換),進行紫外線照射(燈:聚光型高壓水銀燈,燈的輸出功率:120W/cm,燈數:4盞,照射距離:20cm),由此使塗布膜固化。這樣,得到具有厚度5.5μm的光學功能層的實施例1的光學積層體。The predetermined mixture described in Table 1 containing the layered organic clay A, the ionizing radiation-curable fluorinated acrylate B liquid, and the PSS-PEDOT isopropyl alcohol dispersion liquid C was stirred by a disperser for 30 minutes. A coating for forming an optical functional layer, which was applied by a roll coating method (linear velocity: 20 m/min) to a TAC film (manufactured by Fujifilm Co., Ltd., TD80UL) having a transparent substrate having a film thickness of 80 μm and a total light transmittance of 92%. The surface was dried at 30 to 50 ° C for 20 seconds, dried at 100 ° C for 1 minute, and irradiated with ultraviolet light in a nitrogen atmosphere (nitrogen replacement). (Light: concentrating high-pressure mercury lamp, output of the lamp: 120 W/cm, number of lamps: 4 Å, irradiation distance: 20 cm), thereby curing the coating film. Thus, an optical layered body of Example 1 having an optical functional layer having a thickness of 5.5 μm was obtained.

[實施例2][Embodiment 2]

將光學功能層形成用塗料變更為表1所記載的預定的混合液,除此以外,與實施例1同樣地操作,得到具有厚度5.8μm的光學功能層的實施例2的光學積層體。An optical layered body of Example 2 having an optical functional layer having a thickness of 5.8 μm was obtained in the same manner as in Example 1 except that the coating material for forming an optical function layer was changed to the predetermined mixed liquid described in Table 1.

[比較例1][Comparative Example 1]

將光學功能層形成用塗料變更為含有含四級銨鹽基共聚物D液的表1記載的預定的混合液,除此以外,與實施例1同樣地操作,得到具有厚度4.0μm的光學功能層的比較例1的光學積層體。An optical function having a thickness of 4.0 μm was obtained in the same manner as in Example 1 except that the coating material for forming an optical function layer was changed to a predetermined mixed liquid of the first embodiment, which contained the quaternary ammonium salt-based copolymer D liquid. The optical laminate of Comparative Example 1 of the layer.

[比較例2][Comparative Example 2]

將光學功能層形成用塗料變更為不含導電材料的表1記載的預定的混合液,除此以外,與實施例1同樣地操作,得到具有厚度5.6μm的光學功能層的比較例2的光學積層體。An optical example of Comparative Example 2 having an optical functional layer having a thickness of 5.6 μm was obtained in the same manner as in Example 1 except that the coating material for forming an optical function layer was changed to a predetermined mixed liquid described in Table 1 which does not contain a conductive material. Laminated body.

(製造例8)電離放射線固化型氟化丙烯酸酯E液的合成(Production Example 8) Synthesis of ionizing radiation-curable fluorinated acrylate E solution

在500ml的反應燒瓶中,向異佛爾酮二異氰酸酯22.2g(0.1莫耳)的MIBK(甲基異丁基酮)100ml溶液中,在25℃邊進行空氣起泡邊滴加季戊四醇三丙烯酸酯59.6g(0.20莫耳)的MIBK 50ml溶液。滴加結束後,加入二月桂酸二丁基錫0.3g,進一步在70℃加熱攪拌4小時。反應結束後,用5%鹽酸100ml洗滌反應溶液。分取有機層後,在40℃以下減壓蒸餾除去溶劑,由此得到無色透明黏稠液體的氨基甲酸酯丙烯酸酯80.5g。在200ml反應燒瓶中投入製備好的氨基甲酸酯丙烯酸酯40.8g(0.05莫耳)、全氟丁基乙基硫醇42g(0.15莫耳)、MIBK 60g,使其均勻化。在該混合溶液中在25℃慢慢加入三乙胺1.0g。添加結束後,進一步在50℃攪拌3小時。反應結束後,在50℃以下的條件下採用蒸發器,減壓蒸餾除去三乙胺,進一步用真空泵進行乾燥,由此得到由混合物構成的電離放射線固化型氟化丙烯酸酯E液,該混合物含有由結構式2表示的含氟化烷基的氨基甲酸酯丙烯酸酯、並進一步含有丙烯醯基和全氟丁基乙基硫醇的加成反應的位置與前述結構式2不同的化合物。In a 500 ml reaction flask, to a solution of 22.2 g (0.1 mol) of MIBK (methyl isobutyl ketone) in 100 ml of isophorone diisocyanate, air-blown with pentaerythritol triacrylate at 25 ° C 59.6 g (0.20 mol) of MIBK 50 ml solution. After the completion of the dropwise addition, 0.3 g of dibutyltin dilaurate was added, and the mixture was further heated and stirred at 70 ° C for 4 hours. After the reaction was completed, the reaction solution was washed with 100 ml of 5% hydrochloric acid. After the organic layer was separated, the solvent was evaporated under reduced pressure at 40 ° C or less to obtain 80.5 g of a colorless transparent viscous liquid urethane acrylate. 40.8 g (0.05 mol) of prepared urethane acrylate, 42 g of perfluorobutyl ethyl mercaptan (0.15 mol), and 60 g of MIBK were placed in a 200 ml reaction flask to homogenize. 1.0 g of triethylamine was slowly added to the mixed solution at 25 °C. After the end of the addition, the mixture was further stirred at 50 ° C for 3 hours. After completion of the reaction, triethylamine was distilled off under reduced pressure at 50 ° C or lower, and triethylamine was distilled off under reduced pressure, and further dried with a vacuum pump to obtain an ionizing radiation-curable fluorinated acrylate E liquid composed of a mixture containing the mixture. The fluorinated alkyl group-containing urethane acrylate represented by Structural Formula 2 further contains a compound different from the above Structural Formula 2 in the addition reaction of propylene fluorenyl group and perfluorobutyl ethyl thiol.

結構式2Structural formula 2

分子量:1659Molecular weight: 1659

氟原子含有率:30.9%Fluorine atom content: 30.9%

(製造例9)電離放射線固化型氟化丙烯酸酯F液的合成(Production Example 9) Synthesis of ionizing radiation-curable fluorinated acrylate F solution

在帶有攪拌裝置、迪安一斯塔克(Dean-Stark)分水器的500ml燒瓶中,饋入全氟己基乙基硫醇150.0g、硫代蘋果酸30.0g、濃硫酸1.5g、甲苯200ml,進行加熱回流,直至能夠除去理論產量的水分(7.1g)。冷卻至60℃後,加入熟石灰20g,在相同溫度下攪拌30分鐘。過濾後,減壓蒸餾除去甲苯,由此得到作為黃色透明黏性液體的硫代蘋果酸二(全氟己基乙基酯)168.0g。In a 500 ml flask equipped with a stirring device and a Dean-Stark trap, 150.0 g of perfluorohexylethyl mercaptan, 30.0 g of thiomalic acid, 1.5 g of concentrated sulfuric acid, and toluene were fed. 200 ml was heated and refluxed until the theoretical yield of water (7.1 g) was removed. After cooling to 60 ° C, 20 g of slaked lime was added, and the mixture was stirred at the same temperature for 30 minutes. After filtration, toluene was distilled off under reduced pressure to obtain 168.0 g of bis(perfluorohexylethyl) thiomalate as a yellow transparent viscous liquid.

在200ml反應燒瓶中,投入季戊四醇四丙烯酸酯(東亞合成股份有限公司製造的ARONIX M-450)17.6g(0.05莫耳)、硫代蘋果酸二(全氟己基乙基酯)43.7g(0.05莫耳)、乙酸乙酯10g,在50℃攪拌下,慢慢加入三乙胺1.0g。添加結束後,進一步在50℃攪拌3小時。反應結束後,在50℃以下的條件下,減壓蒸餾除去乙酸乙酯、三乙胺,然後,進一步用真空泵乾燥,由此得到下述結構式3表示的含氟化烷基丙烯酸酯F液25.0g。In a 200 ml reaction flask, pentaerythritol tetraacrylate (ARONIX M-450, manufactured by Toagosei Co., Ltd.), 17.6 g (0.05 mol), bis(perfluorohexylethyl) thiomalate, 43.7 g (0.05 mol) was charged. Ear), 10 g of ethyl acetate, while stirring at 50 ° C, 1.0 g of triethylamine was slowly added. After the end of the addition, the mixture was further stirred at 50 ° C for 3 hours. After the completion of the reaction, ethyl acetate and triethylamine are distilled off under reduced pressure at 50 ° C or lower, and then further dried by a vacuum pump to obtain a fluorine-containing alkyl acrylate F liquid represented by the following structural formula 3. 25.0g.

結構式3Structural formula 3

分子量:1162Molecular weight: 1162

氟原子含有率:42.5%Fluorine atom content: 42.5%

(製造例10)氟系表面活性劑G液的合成(Production Example 10) Synthesis of fluorine-based surfactant G liquid

在具備攪拌裝置、冷凝器、溫度計的玻璃燒瓶中,饋入含氟化烷基(甲基)丙烯酸酯單體(結構式4)19重量份、具有支鏈狀脂肪族烴基的乙烯性不飽和單體(結構式5)30重量份、在側鏈具有分子量400的環氧乙烷和環氧丙烷的共聚物的單丙烯酸酯化合物39重量份、四乙二醇的兩末端被甲基丙烯酸酯化的化合物4重量份、甲基丙烯酸甲酯8重量份以及異丙醇(以下,簡稱為IPA)350重量份,在氮氣流中、在回流下,添加作為聚合引發劑的偶氮雙異丁腈(以下,簡稱為AIBN)1重量份和作為鏈轉移劑的月桂基硫醇10重量份之後,在85℃回流7小時,完成聚合,得到含氟低聚物。該聚合物的藉由凝膠滲透層析(下面簡稱為GPC)聚苯乙烯換算得到的分子量為Mn=5500。氟原子含有率為11.8%。以該共聚物為氟系表面活性劑G液。In a glass flask equipped with a stirring device, a condenser, and a thermometer, 19 parts by weight of a fluorine-containing alkyl (meth) acrylate monomer (Structure 4) and an ethylenic unsaturated group having a branched aliphatic hydrocarbon group are fed. 30 parts by weight of a monomer (Structure 5), 39 parts by weight of a monoacrylate compound of a copolymer of ethylene oxide and propylene oxide having a molecular weight of 400 in a side chain, and methacrylate at both ends of tetraethylene glycol 4 parts by weight of the compound, 8 parts by weight of methyl methacrylate, and 350 parts by weight of isopropyl alcohol (hereinafter abbreviated as IPA), and azobisisodin as a polymerization initiator was added under reflux in a nitrogen stream. After 1 part by weight of nitrile (hereinafter abbreviated as AIBN) and 10 parts by weight of lauryl mercaptan as a chain transfer agent, the mixture was refluxed at 85 ° C for 7 hours to complete polymerization to obtain a fluorine-containing oligomer. The molecular weight of the polymer obtained by gel permeation chromatography (hereinafter abbreviated as GPC) polystyrene conversion was Mn = 5,500. The fluorine atom content was 11.8%. This copolymer is a fluorine-based surfactant G liquid.

結構式4Structural formula 4

CHCH 22 =CHCOOCH=CHCOOCH 22 CHCH 22 CC 88 FF 1717

結構式5Structural formula 5

(製造例11)含ATO的紫外線固化型樹脂H液的合成(Production Example 11) Synthesis of ATO-containing UV-curable resin H liquid

製備在純水400g中溶解有錫酸鉀130g和酒石酸銻鉀30g的混合溶液。在60℃花12小時,將該製備的溶液添加於攪拌下的溶解有硝酸銨1.0g和15%氨水12g的純水1000g中,進行水解。此時,同時添加10%硝酸溶液以使pH值保持於9.0。過濾洗滌生成的沈澱物後,使其再度分散於水中,製備出固體成分濃度20重量%的金屬氧化物前驅物氫氧化物分散液。將該分散液在溫度100℃噴霧乾燥,製備出金屬氧化物前驅物氫氧化物粉體。對該粉體在空氣環境下、在550℃進行2小時的加熱處理,由此得到經摻雜Sb的氧化錫(ATO)粉末。A mixed solution in which 130 g of potassium stannate and 30 g of bismuth potassium tartrate were dissolved in 400 g of pure water was prepared. After the mixture was allowed to stand at 60 ° C for 12 hours, the prepared solution was added to 1000 g of pure water in which 1.0 g of ammonium nitrate and 12 g of 15% aqueous ammonia were dissolved under stirring to carry out hydrolysis. At this time, a 10% nitric acid solution was simultaneously added to maintain the pH at 9.0. The precipitate formed by washing and washing was again dispersed in water to prepare a metal oxide precursor hydroxide dispersion having a solid concentration of 20% by weight. The dispersion was spray-dried at a temperature of 100 ° C to prepare a metal oxide precursor hydroxide powder. The powder was heat-treated at 550 ° C for 2 hours in an air atmosphere to obtain Sb-doped tin oxide (ATO) powder.

使該粉末60g分散於濃度4.3重量%的氫氧化鉀水溶液140g,將分散液保持於30℃的同時,用砂磨機粉碎3小時,製備溶膠。接著,用離子交換樹脂對該溶膠進行脫鹼離子處理,直至pH值達到3.0,接著,加入純水,製備固體成分濃度20重量%的ATO分散液。該ATO分散液的pH值為3.3。另外,ATO微粒的平均粒徑為10nm。60 g of this powder was dispersed in 140 g of a 4.3 wt% potassium hydroxide aqueous solution, and the dispersion was kept at 30 ° C while being pulverized by a sand mill for 3 hours to prepare a sol. Next, the sol was subjected to de-ionization treatment with an ion exchange resin until the pH reached 3.0, and then pure water was added to prepare an ATO dispersion having a solid concentration of 20% by weight. The ATO dispersion had a pH of 3.3. Further, the average particle diameter of the ATO fine particles was 10 nm.

接著,將ATO分散液100g調節至25℃,花3分鐘添加四乙氧基矽烷(多摩化學(股)製造:正矽酸乙酯,SiO2 濃度28.8重量%)4.0g,然後,攪拌30分鐘。之後,花1分鐘添加乙醇100g,用30分鐘升溫至50℃,加熱處理15小時。此時的固體成分濃度為10重量%。Next, 100 g of the ATO dispersion liquid was adjusted to 25 ° C, and tetraethoxy decane (manufactured by Tama Chemical Co., Ltd.: ethyl decanoate, SiO 2 concentration: 28.8% by weight) 4.0 g was added for 3 minutes, and then stirred for 30 minutes. . Thereafter, 100 g of ethanol was added for 1 minute, and the temperature was raised to 50 ° C over 30 minutes, followed by heat treatment for 15 hours. The solid content concentration at this time was 10% by weight.

接著,藉由超濾膜過濾,將作為分散介質的水、乙醇置換為乙醇,製備出固體成分濃度30重量%的用有機矽化合物進行過表面處理的ATO分散液。Subsequently, the water and ethanol as a dispersion medium were replaced with ethanol by filtration through an ultrafiltration membrane to prepare an ATO dispersion liquid which was subjected to surface treatment with an organic cerium compound at a solid concentration of 30% by weight.

將該用有機矽化合物進行過表面處理的ATO分散液13.1g、季戊四醇三丙烯酸酯(共榮社化學製造的PE-3A)25.6g、氨基甲酸酯丙烯酸酯(共榮社化學製造的UA306I)17.1g、光聚合引發劑(汽巴精化製造的Irgacure 184)2.5g、乙醇34.2g、甲苯7.5g進行混合,用塗料震盪器混合30分鐘,得到固體成分濃度49重量%的含ATO紫外線固化型樹脂H液。13.1 g of the ATO dispersion liquid which was subjected to the surface treatment with the organic cerium compound, 25.6 g of pentaerythritol triacrylate (PE-3A manufactured by Kyoeisha Chemical Co., Ltd.), and urethane acrylate (UA306I manufactured by Kyoeisha Chemical Co., Ltd.) 17.1 g, photopolymerization initiator (Irgacure 184 manufactured by Ciba Specialty Chemicals) 2.5 g, ethanol 34.2 g, and toluene 7.5 g were mixed and mixed with a paint shaker for 30 minutes to obtain ATO-containing ultraviolet curing having a solid concentration of 49% by weight. Type resin H liquid.

[實施例3][Example 3]

將含有前述電離放射線固化型氟化丙烯酸酯B液、含ATO紫外線固化型樹脂H液的表2所記載的預定的混合物,用分散機攪拌30分鐘,由此得到光學功能層形成用塗料,將該塗料以輥塗方式塗布(線速度:20m/分鐘)在膜厚 80μm、全光線透射率92%的透明基體的TAC膜(富士軟片公司製造,TD80UL)的單面上,在30至50℃經過20秒鐘的預備乾燥後,在100℃乾燥1分鐘,在氮氣環境中(氮氣置換),進行紫外線照射(燈:聚光型高壓水銀燈,燈的輸出功率:120W/cm,燈數:4盞,照射距離:20cm),由此使塗布膜固化。由此,得到具有厚度7.3μm的光學功能層的實施例3的光學積層體。The predetermined mixture described in Table 2 containing the ionizing radiation-curable fluorinated acrylate B liquid and the ATO ultraviolet-curable resin H liquid was stirred by a disperser for 30 minutes to obtain a coating material for forming an optical functional layer. The coating was applied by roll coating (linear velocity: 20 m/min) in film thickness A TAC film of a transparent substrate of 80 μm and a total light transmittance of 92% (manufactured by Fujifilm Co., Ltd., TD80UL) was dried at 100 ° C for 1 minute on a single surface at 30 to 50 ° C for 20 minutes. In the environment (nitrogen replacement), ultraviolet irradiation (light: concentrating high-pressure mercury lamp, output of lamp: 120 W/cm, number of lamps: 4 Å, irradiation distance: 20 cm) was carried out, whereby the coating film was cured. Thus, an optical layered body of Example 3 having an optical functional layer having a thickness of 7.3 μm was obtained.

[實施例4][Example 4]

將光學功能層形成用塗料變更為含有前述電離放射線固化型氟化丙烯酸酯B液、含ATO紫外線固化型樹脂H液的表2所記載的預定的混合液,除此以外,與實施例3同樣地操作,得到具有厚度7.2μm的光學功能層的實施例4的光學積層體。The same procedure as in Example 3 except that the coating material for forming an optical function layer was changed to a predetermined mixed liquid described in Table 2 containing the ionizing radiation-curable fluorinated acrylate B liquid and the ATO ultraviolet curable resin H liquid. The optical laminate of Example 4 having an optical functional layer having a thickness of 7.2 μm was obtained.

[實施例5][Example 5]

將光學功能層形成用塗料變更為含有前述電離放射線固化型氟化丙烯酸酯E液、含ATO紫外線固化型樹脂H液的表2所記載的預定的混合液,除此以外,與實施例3同樣地操作,得到具有厚度7.3μm的光學功能層的實施例5的光學積層體。The same procedure as in Example 3 except that the coating material for forming an optical function layer was changed to the predetermined mixed liquid described in Table 2 containing the ionizing radiation-curable fluorinated acrylate E liquid and the ATO ultraviolet curable resin H liquid. The optical laminate of Example 5 having an optical functional layer having a thickness of 7.3 μm was obtained.

[實施例6][Embodiment 6]

將光學功能層形成用塗料變更為含有前述電離放射線固化型氟化丙烯酸酯F液、含ATO紫外線固化型樹脂H液的表2所記載的預定的混合液,除此以外,與實施例3同樣地操作,得到具有厚度7.2μm的光學功能層的實施例6的光學積層體。The same procedure as in Example 3 except that the coating material for forming an optical function layer was changed to a predetermined mixed liquid described in Table 2 containing the ionizing radiation-curable fluorinated acrylate F liquid and the ATO ultraviolet curable resin H liquid. The optical laminate of Example 6 having an optical functional layer having a thickness of 7.2 μm was obtained.

[比較例3][Comparative Example 3]

將光學功能層形成用塗料變更為含有作為電離放射線固化型氟化丙烯酸酯的共榮社化學製造的LINC-3A、以及含ATO紫外線固化型樹脂H液的表2所記載的預定的混合液,除此以外,與實施例3同樣地操作,得到具有厚度7.2μm的光學功能層的比較例3的光學積層體。LICN-3A的結構式如下所示。LICN-3A是結構式6和結構式7的混合品,(結構式6):(結構式7)=65:35(重量比)。The coating material for forming an optical function layer was changed to a predetermined mixed liquid described in Table 2 containing LINC-3A manufactured by Kyoei Chemical Co., Ltd., which is an ionizing radiation-curable fluorinated acrylate, and a liquid containing ATO ultraviolet curable resin H. An optical layered product of Comparative Example 3 having an optical functional layer having a thickness of 7.2 μm was obtained in the same manner as in Example 3 except the above. The structural formula of LICN-3A is as follows. LICN-3A is a mixture of Structural Formula 6 and Structural Formula 7, (Structure 6): (Structure 7) = 65:35 (weight ratio).

結構式6Structural formula 6

三丙烯醯基十七氟壬烯基季戊四醇Tripropylene decyl heptafluorononyl pentaerythritol

分子量:728Molecular weight: 728

氟原子含有率:44.3%Fluorine atom content: 44.3%

結構式7Structural formula 7

季戊四醇四丙烯酸酯Pentaerythritol tetraacrylate [比較例4][Comparative Example 4]

將光學功能層形成用塗料變更為含有作為非電離放射線固化型氟化丙烯酸酯的氟系表面活性劑G液、以及含ATO紫外線固化型樹脂H液的表2所記載的預定的混合液,除此以外,與實施例3同樣地操作,得到具有厚度7.3μm的光學功能層的比較例4的光學積層體。The coating material for forming an optical function layer was changed to a predetermined mixed liquid described in Table 2 containing a fluorine-based surfactant G liquid as a non-ionizing radiation-curable fluorinated acrylate and a liquid containing ATO ultraviolet-curable resin H. Other than the above, an optical layered product of Comparative Example 4 having an optical functional layer having a thickness of 7.3 μm was obtained in the same manner as in Example 3.

[比較例5][Comparative Example 5]

將光學功能層形成用塗料變更為含有作為電離放射線固化型氟化丙烯酸酯的丙烯酸2-(全氟辛基)-乙酯(商品名:LIGHT-ACRYLATE FA-108,共榮社化學製造)、以及含ATO紫外線固化型樹脂H液的表2所記載的預定的混合液,除此以外,與實施例3同樣地操作,得到具有厚度7.4μm的光學功能層的比較例5的光學積層體。丙烯酸2-(全氟辛基)-乙酯的結構式如下所示(結構式8)。The coating material for optical function layer formation is changed to 2-(perfluorooctyl)-ethyl acrylate (trade name: LIGHT-ACRYLATE FA-108, manufactured by Kyoeisha Chemical Co., Ltd.) containing ionizing radiation-curable fluorinated acrylate. An optical layered product of Comparative Example 5 having an optical functional layer having a thickness of 7.4 μm was obtained in the same manner as in Example 3 except that the predetermined mixture liquid of the ATO ultraviolet curable resin H liquid was used. The structural formula of 2-(perfluorooctyl)-ethyl acrylate is as follows (Structure 8).

結構式8Structural formula 8

HH 22 C=CHCOOCHC=CHCOOCH 22 CHCH 22 CC 88 FF 1717

分子量:518Molecular weight: 518

氟原子含有率:62.4%Fluorine atom content: 62.4%

[比較例6][Comparative Example 6]

將光學功能層形成用塗料變更為不含電離放射線固化型氟化丙烯酸酯但含有含ATO紫外線固化型樹脂H液的表2所記載的預定的混合液,除此以外,與實施例3同樣地操作,得到具有厚度7.3μm的光學功能層的比較例6的光學積層體。The same procedure as in Example 3 was carried out, except that the coating material for forming an optical function layer was changed to a predetermined mixed liquid described in Table 2, which contained the fluorinated acrylate containing the ionizing radiation-curable acrylate but containing the ATO ultraviolet curable resin H liquid. The optical laminate of Comparative Example 6 having an optical functional layer having a thickness of 7.3 μm was obtained.

[比較例7][Comparative Example 7]

將光學功能層形成用塗料變更為含有前述電離放射線固化型氟化丙烯酸酯B液、含四級銨鹽基共聚物D液的表2所記載的預定的混合液,除此以外,與實施例1同樣地操作,得到具有厚度7.3μm的光學功能層的比較例7的光學積層體。The coating liquid for optical function layer formation was changed to a predetermined mixed liquid described in Table 2 containing the ionizing radiation-curable fluorinated acrylate B liquid and the quaternary ammonium salt-based copolymer D liquid, and the examples and examples were also given. The optical laminate of Comparative Example 7 having an optical functional layer having a thickness of 7.3 μm was obtained in the same manner.

[比較例8][Comparative Example 8]

將光學功能層形成用塗料變更為含有前述電離放射線固化型氟化丙烯酸酯B液的表2所記載的預定的混合液,除此以外,與實施例3同樣地操作,得到具有厚度7.3μm的光學功能層的比較例8的光學積層體。A coating having a thickness of 7.3 μm was obtained in the same manner as in Example 3 except that the coating material for forming an optical function layer was changed to the predetermined mixed liquid described in Table 2 containing the ionizing radiation-curable fluorinated acrylate B liquid. The optical layered body of Comparative Example 8 of the optical functional layer.

<評價方法><Evaluation method>

接下來,對實施例和比較例的光學積層體,評價下述項目。Next, the following items were evaluated for the optical laminates of the examples and the comparative examples.

(皂化處理)(saponification treatment)

光學積層體的皂化處理按照以下步驟進行。測定構成光學積層體的TAC膜表面對水的接觸角,結果,皂化處理前為55°以上的積層體,在皂化處理後為20°以下,因此,可確認出適當進行了皂化處理。The saponification treatment of the optical laminate was carried out in the following procedure. The contact angle of the surface of the TAC film constituting the optical layered product with respect to water was measured. As a result, the layered body having a thickness of 55° or more before the saponification treatment was 20° or less after the saponification treatment. Therefore, it was confirmed that the saponification treatment was appropriately performed.

(1) 55℃,6%的氫氧化鈉水溶液中浸漬2分鐘(1) immersed in a 6% sodium hydroxide aqueous solution at 55 ° C for 2 minutes

(2) 水洗30秒鐘(2) Wash for 30 seconds

(3) 35℃,0.1當量的硫酸中浸漬30秒鐘(3) 35 ° C, 0.1 equivalent of sulfuric acid immersed for 30 seconds

(4) 水洗30秒鐘(4) Wash for 30 seconds

(5) 120℃,熱風乾燥1分鐘(5) 120 ° C, hot air drying for 1 minute

對上述得到的各光學積層體,測定初期(沒有進行皂化處理和耐候性試驗的階段)的表面電阻率(R1)、皂化處理後的表面電阻率(R3)。於此,以R3/R1小於10者為○,以10以上者為×。The surface resistivity (R1) at the initial stage (the stage where the saponification treatment and the weather resistance test were not performed) and the surface resistivity (R3) after the saponification treatment were measured for each of the optical layered bodies obtained above. Here, the number of R3/R1 less than 10 is ○, and the number of 10 or more is ×.

(耐光性試驗)(light resistance test)

耐光性試驗按以下條件進行。The light resistance test was carried out under the following conditions.

試驗機:碳弧式耐光性試驗機(須賀試驗機(股)製造的耐光性試驗機)Testing machine: carbon arc type light resistance tester (light resistance tester manufactured by Suga test machine)

產品名:“紫外線Auto Fade Meter U48AU-B”Product Name: "UV Auto Fade Meter U48AU-B"

試驗條件:黑板溫度50±5℃Test conditions: blackboard temperature 50 ± 5 ° C

放射照度:500W/m2 (測定波長範圍300至700nm)Irradiance: 500 W/m 2 (measurement wavelength range 300 to 700 nm)

照射時間:80小時Irradiation time: 80 hours

對於上述得到的光學積層體,測定初期(沒有進行皂化處理和耐候性試驗的階段)的表面電阻率(R1)、碳弧式耐光性試驗後的表面電阻率(R2)。以R2/R1為104 以下者為○,以超過104 者為×。另外,對於上述得到的光學積層體,測定初期(沒有進行皂化處理和耐候性試驗的階段)的表面電阻率(R1)、皂化處理以及碳弧式耐光性試驗後的表面電阻率(R4)。R4/R1為104 以下者為○,超過104 者為×。With respect to the optical layered body obtained above, the surface resistivity (R1) at the initial stage (the stage where the saponification treatment and the weather resistance test were not performed) and the surface resistivity (R2) after the carbon arc type light resistance test were measured. When R2/R1 is 10 4 or less, it is ○, and when it is more than 10 4 , it is ×. In addition, the surface resistivity (R1) at the initial stage (the stage where the saponification treatment and the weather resistance test was not performed), the saponification treatment, and the surface resistivity (R4) after the carbon arc light resistance test were measured for the optical layered body obtained above. When R4/R1 is 10 4 or less, it is ○, and if it is more than 10 4 , it is ×.

(全光線透射率)(total light transmittance) 根據JIS K7105,採用霧度計(商品名:NDH2000,日本電色公司製造),測定全光線透射率。The total light transmittance was measured by a haze meter (trade name: NDH2000, manufactured by Nippon Denshoku Co., Ltd.) in accordance with JIS K7105. (霧度值)(haze value)

根據JIS K7105,採用霧度計(商品名:NDH2000,日本電色公司製造),測定霧度值。表中的霧度是全霧度的值。The haze value was measured by a haze meter (trade name: NDH2000, manufactured by Nippon Denshoku Co., Ltd.) in accordance with JIS K7105. The haze in the table is the value of full haze.

(表面粗糙度、凹凸的平均間隔)(average spacing of surface roughness and unevenness)

表面粗糙度Ra和凹凸的平均間隔Sm,根據JIS B0601-1994,採用表面粗糙度測定器(商品名:Surfcorder SE1700α,小阪研究所公司製造)進行測定。The surface roughness Ra and the average interval Sm of the unevenness were measured by a surface roughness measuring instrument (trade name: Surfcorder SE1700α, manufactured by Kosaka Research Co., Ltd.) in accordance with JIS B0601-1994.

(平均傾斜角度)(average tilt angle)

平均傾斜角度,根據ASME95,採用表面粗糙度測定器(商品名:Surfcorder SE1700α,小阪研究所公司製造)求出平均傾斜,根據下式算出平均傾斜角度。The average tilt angle was calculated from the ASME 95 using a surface roughness measuring device (trade name: Surfcorder SE1700α, manufactured by Kosaka Research Co., Ltd.), and the average tilt angle was calculated from the following equation.

平均傾斜角度=tan-1 (平均傾斜)Average tilt angle = tan -1 (average tilt)

(圖像鮮明性)(image sharpness)

根據JIS K7105,採用映像性測定器(商品名:ICM-1DP,須賀試驗機公司製造),將測定器設定為透射模式,用寬0.5mm的光梳進行測定。According to JIS K7105, a measuring instrument (trade name: ICM-1DP, manufactured by Suga Test Instruments Co., Ltd.) was used, and the measuring device was set to a transmissive mode, and measurement was performed using a light comb having a width of 0.5 mm.

(防眩性)(anti-glare)

關於防眩性,在圖像鮮明性的值為0至80時設為○,在81至100時設為×。The anti-glare property is set to ○ when the value of image sharpness is 0 to 80, and is set to × when it is 81 to 100.

(表面電阻率)(surface resistivity)

表面電阻率根據JIS K6911,採用高電阻率計(商品名:Hiresta-UP,三菱化學製造)進行測定。測定是在將樣品在20℃、65%RH環境下調濕1小時後,在20℃、65%RH的條件下進行的。從光學積層體的光學功能層的表面側,以施加電壓250V、施加時間10秒鐘的條件,實施表面電阻率的測定。The surface resistivity was measured in accordance with JIS K6911 using a high resistivity meter (trade name: Hiresta-UP, manufactured by Mitsubishi Chemical Corporation). The measurement was carried out under the conditions of 20 ° C and 65% RH after the sample was conditioned for 1 hour at 20 ° C and 65% RH. The surface resistivity was measured from the surface side of the optical functional layer of the optical layered body under the conditions of a voltage of 250 V and an application time of 10 seconds.

以1.0×109 Ω/□以下時為◎,以超過1.0×109 Ω/□且在1.0×1010 Ω/□以下時為○,以超過1.0×1010 Ω/□且在1.0×1012 Ω/□以下時為△,以超過1.0×1012 Ω/□時為×。When it is 1.0×10 9 Ω/□ or less, it is ◎, when it is more than 1.0×10 9 Ω/□, and when it is 1.0×10 10 Ω/□ or less, it is ○, and when it is 1.0×10 10 Ω/□ or less, it is more than 1.0×10 10 Ω/□ and at 1.0×10. When it is 12 Ω/□ or less, it is △, and when it is more than 1.0×10 12 Ω/□, it is ×.

(飽和帶電電壓)(saturated charged voltage)

使用靜電衰減測試儀H-0110(西西都靜電氣公司製造),在施加電壓10kV、距離20mm、25℃、40%RH的條件下,根據JIS L1094測定飽和帶電電壓。The saturated charging voltage was measured in accordance with JIS L1094 under the conditions of a voltage of 10 kV, a distance of 20 mm, 25 ° C, and 40% RH using an electrostatic decay tester H-0110 (manufactured by Nishito Electric Co., Ltd.).

(耐劃傷性)(scratch resistance)

將日本鋼絲絨公司製造的鋼絲絨#0000安裝於耐磨耗試驗機(Fu Chien公司製造,Abrasion Tester,Model:339),以載重250g/cm2 往復擦拭光學功能層面10次。然後,在螢光燈下確認磨耗部分的傷痕。傷痕數為0條時為◎,傷痕數為1條以上且小於10條時為○,傷痕數為10條以上且小於30條時為△,以傷痕數為30條以上時為×。The steel wool #0000 manufactured by Nippon Steel Wool Co., Ltd. was attached to an abrasion resistance tester (Abrasion Tester, Model: 339, manufactured by Fu Chien Co., Ltd.), and the optical functional layer was reciprocally wiped 10 times with a load of 250 g/cm 2 . Then, the scratch on the worn portion is confirmed under the fluorescent lamp. When the number of scars is 0, it is ◎, when the number of scars is 1 or more and less than 10, it is ○, the number of scars is 10 or more, and when it is less than 30, it is Δ, and when the number of scars is 30 or more, it is ×.

(明室對比度)(light room contrast)

關於明室對比度,在實施例和比較例的光學積層體中,使與光學功能層的形成面之相反面,隔著無色透明的黏著層貼合於液晶顯示裝置(商品名:LC-37GX1W,夏普公司製造)的畫面表面,從液晶顯示裝置畫面的正面上方60°的方向,用螢光燈(商品名:HH4125GL,National公司製造)使液晶顯示器表面的照度達到200勒克斯(lux)後,用色彩高度計(商品名:BM-5A,拓普康(TOPCON)公司製造)測定使液晶顯示裝置為白顯示和黑顯示時的高度,藉由以下的式子對所得到的黑顯示時的高度(cd/m2 )和白顯示時的高度(cd/m2 )進行計算,此時算出的值在800以下時為×,801以上時為○。In the optical laminate of the examples and the comparative examples, the optical layered body of the examples and the comparative examples was bonded to a liquid crystal display device (trade name: LC-37GX1W, via a colorless transparent adhesive layer). The illuminance of the surface of the liquid crystal display is 200 lux, which is obtained by a fluorescent lamp (trade name: HH4125GL, manufactured by National Corporation) in the direction of 60° from the front side of the liquid crystal display device screen. A color altimeter (trade name: BM-5A, manufactured by TOPCON Co., Ltd.) measures the height at which the liquid crystal display device is displayed in white and black, and the height of the obtained black display is obtained by the following formula ( Cd/m 2 ) and the height (cd/m 2 ) at the time of white display are calculated. When the calculated value is 800 or less, it is ×, and when it is 801 or more, it is ○.

對比度=白顯示的高度/黑顯示的高度Contrast = height of white display / height of black display

(暗室對比度)(dark room contrast)

關於暗室對比度,在實施例和比較例的光學積層體中,使與光學功能層的形成面之相反面,隔著無色透明的黏著層貼合於液晶顯示裝置(商品名:LC-37GX1W,夏普公司製造)的畫面表面,在暗室條件下,用色彩高度計(商品名:BM-5A,拓普康公司製造)測定使液晶顯示裝置為白顯示和黑顯示時的高度,用以下的式子對所得到的黑顯示時的高度(cd/m2 )和白顯示時的高度(cd/m2 )進行計算,此時算出的值為900至1100時設為×,為1101至1300時設為△,為1301至1500時設為○。In the optical laminate of the examples and the comparative examples, the optical layered body of the examples and the comparative examples was bonded to the liquid crystal display device via a colorless transparent adhesive layer on the opposite side to the surface on which the optical functional layer was formed (trade name: LC-37GX1W, Sharp) The surface of the screen manufactured by the company is measured by a color altimeter (trade name: BM-5A, manufactured by Topcon) under the conditions of a dark room, and the height of the liquid crystal display device is displayed in white and black. height height (cd / m 2) white display and black display is obtained (cd / m 2) is calculated, when the case is set to 900 to 1100 × calculated, is set to 1101 to 1300 △ is ○ when it is 1301 to 1500.

對比度=白顯示的高度/黑顯示的高度Contrast = height of white display / height of black display

實施例1至2和比較例1至2所得到的結果示於表3和表4。The results obtained in Examples 1 to 2 and Comparative Examples 1 to 2 are shown in Tables 3 and 4.

如上所述,根據本發明,可以提供以一層構造就具有優異的抗靜電性能且耐皂化性、耐光性以及耐劃傷性優異的光學積層體、偏光板以及使用該光學積層體之顯示裝置。As described above, according to the present invention, it is possible to provide an optical layered body, a polarizing plate, and a display device using the optical layered body which have excellent antistatic properties and are excellent in saponification resistance, light resistance, and scratch resistance.

對於實施例3至6和比較例3至8,除了前述評價以外,還進行以下評價。For Examples 3 to 6 and Comparative Examples 3 to 8, the following evaluations were performed in addition to the foregoing evaluations.

(接觸角)(Contact angle)

測定光學功能層表面對水的接觸角。接著,測定皂化處理過的光學功能層表面對水的接觸角。水的接觸角,根據JIS R3257(基板玻璃表面的潤濕性試驗方法),使用接觸角計(商品名:Eruma G-1型接觸角計,Eruma公司製造)進行測定。The contact angle of the surface of the optical functional layer with respect to water was measured. Next, the contact angle of the surface of the saponified optical functional layer with water was measured. The contact angle of water was measured by a contact angle meter (trade name: Eruma G-1 contact angle meter, manufactured by Eruma Co., Ltd.) in accordance with JIS R3257 (Test method for wettability of substrate glass surface).

(閃爍)(flicker)

關於閃爍,分別使各實施例和各比較例的光學積層體形成面的相反面,隔著無色透明的黏著層貼合於解析度為50ppi的液晶顯示器(商品名:LC-32GD4,夏普公司製造)、解析度為100ppi的液晶顯示器(商品名:LL-T1620-B,夏普公司製造)、解析度為120ppi的液晶顯示器(商品名:LC-37GX1W,夏普公司製造)、解析度為140ppi的液晶顯示器(商品名:VGN-TX72B,新力公司製造)、解析度為150ppi的液晶顯示器(商品名:nw8240-PM780,日本HP(Hewlett-Packard)公司製造)、解析度為200ppi的液晶顯示器(商品名:PC-CV50FW,夏普公司製造)的畫面表面,在暗室下使液晶顯示器為綠顯示,然後,在從各液晶TV的法線方向以解析度200ppi的CCD相機(CV-200C,基恩士(KEYENCE)公司製造)攝影得到的圖像上,不能確認出高度偏差時的解析度的值為0至50ppi時設為×,為51至100ppi時設為△,為101至140ppi時設為○,為141至200ppi時設為◎。With respect to the scintillation, the opposite surface of the optical laminate forming surface of each of the examples and the comparative examples was bonded to a liquid crystal display having a resolution of 50 ppi via a colorless and transparent adhesive layer (trade name: LC-32GD4, manufactured by Sharp Corporation). ), a liquid crystal display having a resolution of 100 ppi (trade name: LL-T1620-B, manufactured by Sharp Corporation), a liquid crystal display having a resolution of 120 ppi (trade name: LC-37GX1W, manufactured by Sharp Corporation), and a liquid crystal having a resolution of 140 ppi Display (product name: VGN-TX72B, manufactured by Sony Corporation), liquid crystal display with a resolution of 150 ppi (trade name: nw8240-PM780, manufactured by HP (Hewlett-Packard), Japan), and liquid crystal display with a resolution of 200 ppi (trade name) : PC-CV50FW, manufactured by Sharp Corporation), the liquid crystal display is displayed in green under the dark room, and then a CCD camera (CV-200C, Keyence (CV-200C) with a resolution of 200 ppi from the normal direction of each liquid crystal TV. In the image obtained by KEYENCE), when the height of the deviation is not 0 to 50 ppi, the value is set to ×, when it is 51 to 100 ppi, it is set to Δ, and when it is 101 to 140 ppi, it is set to ○. 141 to 200 ppi Set ◎.

(防污性McKee(註冊商標)試驗)(Antifouling McKee (registered trademark) test)

在所製作的光學積層體的光學功能層上,用油性筆(商品名:McKee(註冊商標),ZEBRA製造)畫出長3cm的線,放置1分鐘後,藉由利用無塵布(產品編號:FF-390C Kuraray Kuraflex股份有限公司製造)進行擦拭的方法來評價。以500g/cm2 載重往復擦拭20次後,完全擦掉時設為○,有不能擦掉的部分時設為△,完全擦不掉時設為×。On the optical functional layer of the optical laminate to be produced, a 3 cm long line was drawn with an oil-based pen (trade name: McKee (registered trademark), manufactured by ZEBRA), and left for 1 minute, by using a clean cloth (product number) : FF-390C Kuraray Kuraflex Co., Ltd.) The method of wiping was evaluated. After reciprocating wiping for 20 times with a load of 500 g/cm 2 , it was set to ○ when it was completely wiped off, Δ when there was a portion that could not be wiped off, and was set to × when it was completely wiped off.

(麥克貝斯濃度)(Macbeth concentration)

關於麥克貝斯反射濃度,根據JIS K7654採用麥克貝斯反射濃度計(商品名:RD-914,阪田工程(SAKATA ENGINEERING)公司製造),用Magic Ink(註冊商標)將實施例和各比較例的光學積層體的透光性基體與樹脂層相反側的面塗黑後,測定樹脂層表面的麥克貝斯反射濃度。Regarding the Macbeth reflection density, the optical layer of the examples and the comparative examples was carried out by Magic Ink (registered trademark) using a Macbeth reflection densitometer (trade name: RD-914, manufactured by SAKATA ENGINEERING) in accordance with JIS K7654. After the surface of the bulk translucent substrate on the opposite side to the resin layer was blackened, the Macbeth reflection density on the surface of the resin layer was measured.

(光澤度)(Gloss)

關於光澤度,根據JIS Z8741,採用光澤計(商品名:VG2000,日本電色公司製造),測定60°鏡面光澤度。Regarding the glossiness, a 60° specular gloss was measured according to JIS Z8741 using a gloss meter (trade name: VG2000, manufactured by Nippon Denshoku Co., Ltd.).

對實施例3至6和比較例3至8所得到的結果示於表5中。表中的數據只要沒有特別說明,就是對皂化處理前的光學積層體進行測定的結果。The results obtained for Examples 3 to 6 and Comparative Examples 3 to 8 are shown in Table 5. The data in the table is the result of measurement of the optical layered body before the saponification treatment unless otherwise specified.

表6是涉及實施例3至6和比較例8的耐光性的實驗結果。Table 6 shows the results of experiments involving light resistance of Examples 3 to 6 and Comparative Example 8.

如上所述,根據本發明,可以提供具有優異的抗靜電性能、耐光性,並且耐皂化性優異的光學積層體,及使用該光學積層體之顯示裝置。As described above, according to the present invention, it is possible to provide an optical layered body having excellent antistatic properties, light resistance, and excellent saponification resistance, and a display device using the optical laminate.

1...光學積層體1. . . Optical laminate

10...透光性基體10. . . Light transmissive matrix

20...光學功能層20. . . Optical function layer

21...表層twenty one. . . surface layer

第1圖是光學積層體的剖面圖。Fig. 1 is a cross-sectional view of an optical laminate.

1...光學積層體1. . . Optical laminate

10...透光性基體10. . . Light transmissive matrix

20...光學功能層20. . . Optical function layer

21...表層twenty one. . . surface layer

Claims (12)

一種光學積層體,其為在透光性基體上直接設置有一層構成之光學功能層的光學積層體,該光學功能層至少含有電離放射線固化型氟化丙烯酸酯及導電材料,該光學積層體表面的碳弧式耐光性試驗後的表面電阻率為1.0×1012 Ω/□以下,並且,碳弧式耐光性試驗前後的表面電阻率之比(R2/R1;R1為碳弧式耐光性試驗前的表面電阻率,R2為碳弧式耐光性試驗後的表面電阻率)為104 以下。An optical laminate which is provided with a layer of an optical functional layer directly on a light-transmitting substrate, the optical functional layer comprising at least an ionizing radiation-curable fluorinated acrylate and a conductive material, the surface of the optical laminate The surface resistivity after carbon arc type light resistance test is 1.0×10 12 Ω/□ or less, and the ratio of surface resistivity before and after carbon arc light resistance test (R2/R1; R1 is carbon arc light resistance test) The front surface resistivity, R2 is a surface resistivity after the carbon arc light resistance test, is 10 4 or less. 如申請專利範圍第1項所述之光學積層體,其中,碳弧式耐光性試驗後的飽和帶電電壓為1.5kV以下。 The optical laminate according to claim 1, wherein the saturated electrification voltage after the carbon arc type light resistance test is 1.5 kV or less. 如申請專利範圍第1項或第2項所述之光學積層體,其中,該光學功能層係另含有透光性微粒或經由凝聚而能形成凹凸的無機成分的至少一種而成者。 The optical layered body according to the first or second aspect of the invention, wherein the optical functional layer further comprises at least one of translucent fine particles or an inorganic component capable of forming irregularities by agglomeration. 如申請專利範圍第1項所述之光學積層體,其中,該導電材料為導電性金屬氧化物,該光學功能層是將至少含有前述電離放射線固化型氟化丙烯酸酯和該導電性金屬氧化物的組成物進行固化而得到的層,該電離放射線固化型氟化丙烯酸酯的分子量為1000以上,且含有3個以上丙烯醯基。 The optical layered body according to claim 1, wherein the conductive material is a conductive metal oxide, and the optical functional layer is to contain at least the ionizing radiation-curable fluorinated acrylate and the conductive metal oxide. The layer obtained by curing the composition, the ionizing radiation-curable fluorinated acrylate having a molecular weight of 1,000 or more and containing three or more acrylonitrile groups. 如申請專利範圍第1項或第4項所述之光學積層體,其中,該電離放射線固化型氟化丙烯酸酯含有全氟烷基。 The optical laminate according to claim 1 or 4, wherein the ionizing radiation-curable fluorinated acrylate contains a perfluoroalkyl group. 如申請專利範圍第4項所述之光學積層體,其中,該電離放射線固化型氟化丙烯酸酯的氟原子含有率為20% 以上。 The optical laminate according to claim 4, wherein the ionizing radiation-curable fluorinated acrylate has a fluorine atom content of 20%. the above. 如申請專利範圍第1項或第4項所述之光學積層體,其中,該電離放射線固化型氟化丙烯酸酯是用下式(A)表示的化合物, 其中,Cy是其氫的一部分被上述式的取代基以及任意地被甲基或乙基取代的5或6員環的環烷基部分,a是1至3的整數,X是亞甲基或直接鍵結,RF 是碳原子數4至9的全氟烷基,n是1至3的整數,其中,該a為2以上時,該X、RF 、n係相互獨立地選擇。The optical layered body according to the first or fourth aspect of the invention, wherein the ionizing radiation-curable fluorinated acrylate is a compound represented by the following formula (A). Wherein Cy is a cycloalkyl moiety of a 5- or 6-membered ring in which a part of hydrogen is substituted by a substituent of the above formula and optionally substituted by a methyl group or an ethyl group, a is an integer of 1 to 3, and X is a methylene group or Directly bonded, R F is a perfluoroalkyl group having 4 to 9 carbon atoms, and n is an integer of 1 to 3. When the a is 2 or more, the X, R F and n are independently selected from each other. 如申請專利範圍第1項或第4項所述之光學積層體,其中,該電離放射線固化型氟化丙烯酸酯是氨基甲酸酯丙烯酸酯。 The optical layered body according to claim 1 or 4, wherein the ionizing radiation-curable fluorinated acrylate is a urethane acrylate. 如申請專利範圍第1項或第2項所述之光學積層體,其中,該導電材料為π共軛系導電性高分子,該光學功能層含有π共軛系導電性高分子和高分子摻雜劑的複合物。 The optical laminate according to the first or second aspect of the invention, wherein the conductive material is a π-conjugated conductive polymer, and the optical functional layer comprises a π-conjugated conductive polymer and a polymer blend. A composite of impurities. 如申請專利範圍第1項或第2項所述之光學積層體,其中,皂化處理後的表面電阻率為1.0×1010 Ω/□以下。The optical laminate according to the first or second aspect of the invention, wherein the surface resistivity after the saponification treatment is 1.0 × 10 10 Ω / □ or less. 一種偏光板,其係由申請專利範圍第1項至第10項中任一項所述之光學積層體積層於偏光基體上而成者。 A polarizing plate obtained by applying the optical laminated volume layer according to any one of claims 1 to 10 to a polarizing substrate. 一種顯示裝置,其係具備申請專利範圍第1項至第10 項中任一項所述之光學積層體而成者。 A display device having patent applications 1 to 10 The optical laminate according to any one of the preceding claims.
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