TWI487452B - Circuit board and manufacturing method thereof - Google Patents
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本發明是有關於一種線路板及其製作方法,且特別是有關於一種線路佈局上具有較大的自由度的線路板及其製作方法。 The present invention relates to a circuit board and a method of fabricating the same, and more particularly to a circuit board having a large degree of freedom in circuit layout and a method of fabricating the same.
近年來,隨著電子技術的日新月異,高科技電子產業的相繼問世,使得更人性化、功能更佳的電子產品不斷地推陳出新,並朝向輕、薄、短、小的趨勢設計。在這些電子產品內通常會配置具有導電線路的線路板。 In recent years, with the rapid development of electronic technology, the high-tech electronics industry has come out one after another, making more humanized and better-functioning electronic products constantly innovating and designing towards light, thin, short and small trends. A circuit board having conductive lines is usually disposed in these electronic products.
對於一般熟知的線路板來說,其製造方法通常是先於核心層的二側形成第一層導體層。然後,對導體層進行圖案化製程,以形成第一線路層。接著,以疊層法(lamination)分別於核心層的二側壓合介電層以及第二層導體層,使得介電層壓合於核心層與第二層導體層之間。而後,分別於第二層導體層與介電層中形成開口,以暴露出第一線路層。繼之,進行電鍍製程,於開口中電鍍銅以形成導通孔(conductive via)。之後,將第二層導體層圖案化,以於介電層上形成藉由導通孔與第一線路層連接的第二線路層。當然,可視實際需求以相同的方式形成更多層的線路層。 For commonly known circuit boards, the manufacturing method is generally to form a first layer of conductor layers on both sides of the core layer. Then, the conductor layer is patterned to form a first wiring layer. Next, the dielectric layer and the second conductor layer are respectively laminated on both sides of the core layer by lamination, so that the dielectric laminate is bonded between the core layer and the second layer conductor layer. Then, openings are formed in the second conductor layer and the dielectric layer, respectively, to expose the first wiring layer. Next, an electroplating process is performed to plate copper in the opening to form a conductive via. Thereafter, the second layer of conductor layers is patterned to form a second wiring layer connected to the first circuit layer via the via holes on the dielectric layer. Of course, more layers of the circuit layer can be formed in the same manner depending on actual needs.
由於上述方法是對稱地於核心層二側依序形成多層的線路層,因此所製造出的線路板具有偶數層的線路層。然而,上述的製造方法往往限制了線路佈局設計(circuit layout)的自由度,亦即必須製作出具有偶數層線路層的線路板。再者,為了避免線路板在製作的過程中或於電子元件組裝的過程中發生線路板翹曲的問題,因此習知之線路板之核心層兩側上的線路佈局與介電層的厚度都必須採用對稱性的設計,如此一來,也限制了線路佈局設計的自由度。 Since the above method symmetrically forms a plurality of wiring layers on both sides of the core layer, the manufactured wiring board has an even-numbered wiring layer. However, the above manufacturing methods often limit the layout of the circuit (circuit The degree of freedom of the layout, that is, the circuit board having the even-numbered circuit layers must be fabricated. Furthermore, in order to avoid the problem of warpage of the circuit board during the manufacturing process of the circuit board or during the assembly of the electronic component, the layout of the circuit on both sides of the core layer of the conventional circuit board and the thickness of the dielectric layer must be The use of symmetrical design, in this way, also limits the freedom of line layout design.
本發明提供一種線路板,其在線路佈局上具有較大的自由度。 The present invention provides a circuit board having a large degree of freedom in line layout.
本發明提供一種線路板的製作方法,用以製作上述之線路板。 The invention provides a method for manufacturing a circuit board for fabricating the above circuit board.
本發明提出一種線路板,其包括一第一介電層、一第一圖案化金屬箔層、一第一線路圖案、至少一第一導電孔道、一疊層結構、一第二介電層、一第二圖案化金屬箔層、一第二線路圖案及至少一第二導電孔道。第一介電層具有彼此相對的一第一表面與一第二表面。第一圖案化金屬箔層配置於第一介電層的第一表面上,且暴露出部分第一表面。第一線路圖案埋入第一介電層之第二表面。第一導電孔道與第一線路圖案一體成形,其中第一導電孔道之一端穿過第一介電層以連接第一圖案化金屬箔層,且第一導電孔道與第一圖案化金屬箔層之間具有界面。疊層結構配置於第一介電層的第二表面上,且覆蓋第一線路圖案與第一導電孔道的另一端。疊層結構包括至少一內連通結構與至 少一圖案導體層。內連通結構電性連接第一線路圖案與疊層結構相對遠離第一線路圖案的圖案導體層。第二介電層配置於疊層結構上。第二圖案化金屬箔層配置於第二介電層上,且暴露出部分第二介電層。第二線路圖案配置於第二圖案化金屬箔層上,且與第二圖案化金屬箔層共形設置。第二導電孔道與第二線路圖案一體成形,其中第二導電孔道之一端穿過第二介電層以電性連接疊層結構,且第二導電孔道的另一端與第二線路圖案實質上切齊。 The present invention provides a circuit board including a first dielectric layer, a first patterned metal foil layer, a first line pattern, at least one first conductive via, a stacked structure, a second dielectric layer, a second patterned metal foil layer, a second line pattern and at least one second conductive via. The first dielectric layer has a first surface and a second surface opposite to each other. The first patterned metal foil layer is disposed on the first surface of the first dielectric layer and exposes a portion of the first surface. The first line pattern is buried in the second surface of the first dielectric layer. The first conductive via is integrally formed with the first trace pattern, wherein one end of the first conductive via passes through the first dielectric layer to connect the first patterned metal foil layer, and the first conductive via and the first patterned metal foil layer There is an interface between them. The laminated structure is disposed on the second surface of the first dielectric layer and covers the first line pattern and the other end of the first conductive via. The laminated structure includes at least one internal connected structure and One less patterned conductor layer. The inner via structure electrically connects the first line pattern and the pattern conductor layer of the stacked structure away from the first line pattern. The second dielectric layer is disposed on the stacked structure. The second patterned metal foil layer is disposed on the second dielectric layer and exposes a portion of the second dielectric layer. The second line pattern is disposed on the second patterned metal foil layer and conformally disposed with the second patterned metal foil layer. The second conductive via is integrally formed with the second trace pattern, wherein one end of the second conductive via passes through the second dielectric layer to electrically connect the stacked structure, and the other end of the second conductive via is substantially cut from the second trace pattern Qi.
本發明還提出一種線路板的製作方法,其包括下述步驟。分別壓合一第一介電層於一第一金屬箔層與一第二金屬箔層上,其中每一第一介電層具有彼此相對的一第一表面與一第二表面,且藉由一膠層黏合第一金屬箔層與第二金屬箔層。膠層位於第一金屬箔層與第二金屬箔層的周邊,以與第一金屬箔層與第二金屬箔層形成一封閉空間。分別形成一疏水薄膜於第一介電層的第二表面上。對疏水薄膜照射一第一雷射光束,以分別形成一穿透過疏水薄膜之第一凹刻圖案於第一介電層的第二表面上,並分別形成穿過第一介電層的至少一第一貫孔,其中第一貫孔分別暴露出部分第一金屬箔層與部分第二金屬箔層。對疏水薄膜進行一活化步驟,並於活化步驟後移除疏水薄膜。分別形成一第一線路圖案於第一凹刻圖案內,並同時分別形成至少一第一導電孔道於第一貫孔內。第一導電孔道的一端分別連接第一貫孔所暴露出之部分第一金屬箔層與部分第二金屬箔層,且第一導電孔道分別與第一金屬箔層及第二金 屬箔層之間具有一第一界面與一第二界面。移除疏水薄膜以分別暴露出第一介電層的第二表面。分別壓合一疊層結構於第一介電層的第二表面上,其中疊層結構分別覆蓋第一線路圖案與第一導電孔道的另一端。每一疊層結構包括至少一內連通結構與至少一圖案導體層。內連通結構電性連接第一線路圖案與疊層結構相對遠離第一線路圖案的圖案導體層。分別壓合一第二介電層及一位於第二介電層上的第三金屬箔層於疊層結構上。對第二介電層照射一第二雷射光束,以分別形成依序穿過第三金屬箔層與第二介電層的至少一第二貫孔,其中第二貫孔分別暴露出部分疊層結構。形成一導電材料於第二貫孔內,並延伸覆蓋於第二介電層上。分離第一金屬箔層與第二金屬箔層,以使疊層結構及其上之第二介電層、第三金屬箔層與導電材料分別位於第一金屬箔層與第二金屬箔層上。移除部分第一金屬箔層與部分第二金屬箔層,以分別形成一第一圖案化金屬箔層於第一介電層的第一表面上,並分別移除部分第三金屬箔層、部分導電材料,以分別形成一第二圖案化金屬箔層及一第二線路圖案於第二介電層上,而分別形成至少一第二導電孔道於第二貫孔內。第二導電孔道的一端分別連接第二貫孔所暴露出之部分疊層結構,且第二導電孔道分別與第二線路圖案一體成形。 The present invention also provides a method of fabricating a circuit board comprising the following steps. Separating a first dielectric layer on a first metal foil layer and a second metal foil layer, wherein each of the first dielectric layers has a first surface and a second surface opposite to each other A glue layer bonds the first metal foil layer and the second metal foil layer. The glue layer is located at the periphery of the first metal foil layer and the second metal foil layer to form a closed space with the first metal foil layer and the second metal foil layer. Forming a hydrophobic film on the second surface of the first dielectric layer, respectively. Irradiating a first laser beam to the hydrophobic film to form a first intaglio pattern penetrating the hydrophobic film on the second surface of the first dielectric layer, and respectively forming at least one through the first dielectric layer The first through hole, wherein the first through hole exposes a portion of the first metal foil layer and a portion of the second metal foil layer, respectively. The hydrophobic film is subjected to an activation step and the hydrophobic film is removed after the activation step. Forming a first line pattern in the first intaglio pattern, and simultaneously forming at least one first conductive via in the first through hole. One end of the first conductive via is respectively connected to a portion of the first metal foil layer and a portion of the second metal foil layer exposed by the first through hole, and the first conductive via is respectively connected to the first metal foil layer and the second gold There is a first interface and a second interface between the foil layers. The hydrophobic film is removed to expose the second surface of the first dielectric layer, respectively. And laminating a laminated structure on the second surface of the first dielectric layer, wherein the laminated structure respectively covers the first line pattern and the other end of the first conductive via. Each of the stacked structures includes at least one inner communicating structure and at least one patterned conductor layer. The inner via structure electrically connects the first line pattern and the pattern conductor layer of the stacked structure away from the first line pattern. A second dielectric layer and a third metal foil layer on the second dielectric layer are respectively laminated on the laminated structure. The second dielectric beam is irradiated to the second dielectric beam to form at least one second through hole sequentially passing through the third metal foil layer and the second dielectric layer, wherein the second through holes respectively expose the partial stack Layer structure. Forming a conductive material in the second through hole and extending over the second dielectric layer. Separating the first metal foil layer and the second metal foil layer such that the laminated structure and the second dielectric layer, the third metal foil layer and the conductive material thereon are respectively located on the first metal foil layer and the second metal foil layer . Removing a portion of the first metal foil layer and a portion of the second metal foil layer to form a first patterned metal foil layer on the first surface of the first dielectric layer, respectively, and removing a portion of the third metal foil layer, And partially forming a second patterned metal foil layer and a second line pattern on the second dielectric layer to form at least one second conductive via in the second through hole. One end of the second conductive via is respectively connected to a portion of the stacked structure exposed by the second via, and the second conductive via is integrally formed with the second trace pattern.
基於上述,本發明是採用對疏水薄膜照射雷射光束來形成凹刻圖案及貫孔,而後再形成線路圖案於凹刻圖案內以及形成導電孔道於貫孔內。因此,本發明之線路板可具 有較佳可靠度的細線路。再者,由於本發明是採用無核心(coreless)技術來形成線路板,因此具有較佳的生產效率,適於量產。此外,此線路板上之線路圖案(及細線路)的製作並非採用習知壓合導電層的方式來形成,因此可有效提升線路板之線路佈局的自由度。 Based on the above, the present invention uses a laser beam to irradiate a laser beam to form an intaglio pattern and a through hole, and then forms a line pattern in the intaglio pattern and forms a conductive hole in the through hole. Therefore, the circuit board of the present invention can have Fine lines with better reliability. Furthermore, since the present invention uses a coreless technology to form a wiring board, it has better production efficiency and is suitable for mass production. In addition, the circuit pattern (and fine lines) on the circuit board is not formed by the conventional method of pressing the conductive layer, so that the degree of freedom of the circuit board layout can be effectively improved.
為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 The above described features and advantages of the present invention will be more apparent from the following description.
圖1A至圖1K為本發明之一實施例之一種線路板的製作方法的剖面示意圖。為了方便說明起見,圖1A(a)與圖1A(b)分別繪示第一金屬箔層與第二金屬箔層透過膠層黏合之立體示意圖。請先參考圖1A,依據本實施例之線路板的製作方法,首先,提供一第一金屬箔層110a以及一第二金屬箔層110b,其中藉由一膠層10黏合第一金屬箔層110a與第二金屬箔層110b上。於此,膠層10位於第一金屬箔層110a與第二金屬箔層110b的周邊,以與第一金屬箔層110a與第二金屬箔層110b形成一封閉空間R。舉例而言,膠層10可呈一連續框形圖案(請參考圖1A(a)),此連續框形圖案與第一金屬箔層110a與第二金屬箔層110b圍出扁平狀的封閉空間R。如此一來,在後續的濕製程(例如顯影、蝕刻、清洗等)中,外物(例如顯影液、蝕刻液、清洗劑等)便不易穿過膠層10進入封閉空間R,進而對第一金屬箔層110a與第二層箔層110b造成損傷。 1A to 1K are schematic cross-sectional views showing a method of fabricating a circuit board according to an embodiment of the present invention. For convenience of explanation, FIG. 1A(a) and FIG. 1A(b) respectively show a perspective view of the first metal foil layer and the second metal foil layer being adhered through the adhesive layer. Referring to FIG. 1A, in accordance with the method for fabricating a circuit board of the present embodiment, first, a first metal foil layer 110a and a second metal foil layer 110b are provided, wherein the first metal foil layer 110a is bonded by a glue layer 10. And the second metal foil layer 110b. Here, the glue layer 10 is located at the periphery of the first metal foil layer 110a and the second metal foil layer 110b to form a closed space R with the first metal foil layer 110a and the second metal foil layer 110b. For example, the adhesive layer 10 may have a continuous frame pattern (please refer to FIG. 1A(a)), and the continuous frame pattern and the first metal foil layer 110a and the second metal foil layer 110b surround the flat closed space. R. In this way, in the subsequent wet process (such as development, etching, cleaning, etc.), foreign objects (such as developer, etching solution, cleaning agent, etc.) are less likely to pass through the adhesive layer 10 into the closed space R, and thus to the first The metal foil layer 110a and the second foil layer 110b cause damage.
在本實施例中,膠層10的材料例如是防銲油墨、抗化性膠帶或純膠材料,而膠層10的寬度例如是12毫米。需說明的是,於其他實施例中,請參考圖1A(b),膠層10b亦可為一不連續框形圖案,也就是說,不連續框形圖案中存在有多個導氣孔H(至少6個以上),其中每一導氣孔H的長度例如是介於10毫米至15毫米,而寬度例如是介於1毫米至3毫米。此外,第一金屬箔層110a與第二金屬箔層110b的中心線平均粗糙度(Ra)與十點平均粗糙度(Rz)皆大於3微米。其中,粗糙度的定義於量測方法可參考日本工業標準JIS B 0601的最新版序所述。 In the present embodiment, the material of the adhesive layer 10 is, for example, a solder resist ink, a chemical resistant tape or a pure gum material, and the width of the adhesive layer 10 is, for example, 12 mm. It should be noted that, in other embodiments, referring to FIG. 1A(b), the adhesive layer 10b may also be a discontinuous frame-shaped pattern, that is, a plurality of air guiding holes H are present in the discontinuous frame-shaped pattern ( At least 6 or more), wherein each of the air guiding holes H has a length of, for example, 10 mm to 15 mm, and a width of, for example, 1 mm to 3 mm. Further, the center line average roughness (Ra) and the ten point average roughness (Rz) of the first metal foil layer 110a and the second metal foil layer 110b are both larger than 3 μm. Among them, the definition of the roughness can be referred to the latest edition of the Japanese Industrial Standard JIS B 0601.
接著,請參考圖1B,分別壓合一第一介電層120於第一金屬箔層110a與第二金屬箔層110b上,其中每一第一介電層120具有彼此相對的一第一表面122與一第二表面124,且第一金屬箔層110a與第二金屬箔層110b分別位於這些第一介電層120的第一表面122上。 Next, referring to FIG. 1B, a first dielectric layer 120 is respectively laminated on the first metal foil layer 110a and the second metal foil layer 110b, wherein each of the first dielectric layers 120 has a first surface opposite to each other. 122 and a second surface 124, and the first metal foil layer 110a and the second metal foil layer 110b are respectively located on the first surface 122 of the first dielectric layer 120.
接著,請參考圖1C,分別形成一疏水薄膜20於這些第一介電層120的這些第二表面124上。於此,疏水薄膜20係一種一熱聚合性材料,而且為一種低聚合之高分子材料。疏水薄膜20在熟化前可以含有多種聚合單體,並使用烘烤步驟促使其低度聚合。在聚合後,疏水薄膜20會含有多種高分子基團,例如經(人工)橡膠改質之環氧基團(epoxy)、丙烯酸基團、醯亞胺基團與醯胺基團等,還可以含有視情況需要之助劑、消泡劑與流平劑(wetting agent)等。所以在聚合後,疏水薄膜20是一種低聚合之共聚物。 例如,疏水薄膜20會經過70℃-120℃,30分鐘以內之烘烤步驟而熟化(curing),使得疏水薄膜20具有0.5μm-30μm(微米)之厚度。需注意的是,疏水薄膜20的熟化步驟,並不涉及光起始之聚合反應。疏水薄膜20並不使用光影像轉移方式而加以圖案化,所以疏水薄膜20並不是一種光阻。 Next, referring to FIG. 1C, a hydrophobic film 20 is formed on the second surfaces 124 of the first dielectric layers 120, respectively. Here, the hydrophobic film 20 is a thermally polymerizable material and is an oligomerized polymer material. The hydrophobic film 20 may contain a plurality of polymerized monomers before aging, and a baking step is used to promote its low polymerization. After the polymerization, the hydrophobic film 20 may contain various polymer groups, such as an epoxy group modified by (artificial) rubber, an acrylic group, a quinone imine group, and a guanamine group, and the like. Containing auxiliaries, defoamers and wetting agents as needed. Therefore, after polymerization, the hydrophobic film 20 is an oligomerized copolymer. For example, the hydrophobic film 20 may be cured by a baking step of 70 ° C to 120 ° C for 30 minutes so that the hydrophobic film 20 has a thickness of 0.5 μm to 30 μm (micrometers). It should be noted that the maturation step of the hydrophobic film 20 does not involve photoinitiation polymerization. The hydrophobic film 20 is not patterned using a photo-image transfer method, so the hydrophobic film 20 is not a photoresist.
接著,請同時參考圖1C與圖1D,對這些疏水薄膜20照射一第一雷射光束L1,以分別形成一穿透過這些疏水薄膜20之第一凹刻圖案C1於這些第一介電層120的這些第二表面124上,並分別形成穿過這些第一介電層120的至少一第一貫孔T1。其中,這些第一貫孔T1分別暴露出部分第一金屬箔層110a與部分第二金屬箔層110b。需注意的是,由於對疏水薄膜20照射完第一雷射光束L1之後,所形成之這些圖案化的疏水薄膜20上可能還留有殘渣,進而會妨礙後續形成的電性連接品質,因此通常會進行一前處理步驟,以移除殘渣。前處理步驟時可能會使用到電漿處理、有機溶劑,例如醇類、醚類、二甲亞碸(DMSO)或是氮、氮-二甲基甲醯胺(DMF)等,其可以膨潤圖案化之疏水薄膜20,或是氧化劑,例如硫酸/雙氧水與過錳酸根等。因此,疏水薄膜20必須要能抵抗有機溶劑或是氧化劑的侵蝕。另外,前處理步驟時也可能會使用到酸,例如硫酸或是弱鹼,所以疏水薄膜20還要能抵抗酸或是弱鹼的侵蝕。 Next, referring to FIG. 1C and FIG. 1D, the hydrophobic film 20 is irradiated with a first laser beam L1 to form a first intaglio pattern C1 penetrating through the hydrophobic films 20 to the first dielectric layer 120, respectively. The second surfaces 124 are formed on the second surface 124 and form at least one first through hole T1 passing through the first dielectric layers 120, respectively. The first through holes T1 expose a portion of the first metal foil layer 110a and a portion of the second metal foil layer 110b, respectively. It should be noted that after the first laser beam L1 is irradiated to the hydrophobic film 20, residues may be left on the patterned hydrophobic film 20, which may hinder the subsequent formation of electrical connection quality. A pre-processing step is performed to remove the residue. The pretreatment step may use a plasma treatment, an organic solvent such as an alcohol, an ether, dimethyl hydrazine (DMSO) or nitrogen, nitrogen-dimethylformamide (DMF), etc., which can swell the pattern. The hydrophobic film 20 is an oxidizing agent such as sulfuric acid/hydrogen peroxide and permanganate. Therefore, the hydrophobic film 20 must be resistant to attack by an organic solvent or an oxidizing agent. In addition, an acid such as sulfuric acid or a weak base may also be used in the pretreatment step, so that the hydrophobic film 20 is also resistant to attack by acid or weak base.
接著,再對疏水薄膜20進行活化步驟,即進行晶種 層(未繪示)的形成步驟。由於疏水薄膜20材料特性的緣故,所以既允許晶種層形成在第一凹刻圖案C1中,也允許晶種層覆蓋第一凹刻圖案C1所露出的部份第一介電層120的第二表面124與疏水薄膜20表面上。例如,將第一凹刻圖案C1所露出的部份第一介電層120的第二表面124浸泡在含有貴金屬,例如至少包含有鉑、鈀、金或銠之溶液中,使得所形成的晶種層得以完全覆蓋第一凹刻圖案C1以及第一凹刻圖案C1所露出的部份第一介電層120的第二表面124。當然,所形成的晶種層也可以只選擇性地覆蓋第一凹刻圖案C1以及第一凹刻圖案C1所露出的部份第一介電層的第二表面。 Then, the hydrophobic film 20 is further subjected to an activation step, that is, seeding is performed. a step of forming a layer (not shown). Due to the material properties of the hydrophobic film 20, the seed layer is allowed to be formed in the first intaglio pattern C1, and the seed layer is allowed to cover the portion of the first dielectric layer 120 exposed by the first intaglio pattern C1. The two surfaces 124 are on the surface of the hydrophobic film 20. For example, the second surface 124 of the portion of the first dielectric layer 120 exposed by the first intaglio pattern C1 is immersed in a solution containing a noble metal, such as at least platinum, palladium, gold or rhodium, so that the formed crystal The seed layer completely covers the first intaglio pattern C1 and the second surface 124 of the portion of the first dielectric layer 120 exposed by the first intaglio pattern C1. Of course, the formed seed layer may also selectively cover only the first intaglio pattern C1 and the second surface of a portion of the first dielectric layer exposed by the first intaglio pattern C1.
接著,完全去除疏水薄膜20。由於部分晶種層(未繪示)覆蓋疏水薄膜20,所以完全去除疏水薄膜20時,也會同時去除位於疏水薄膜20部份之晶種層。舉例來說,可以使用化學方法或是物理方法以移除疏水薄膜20。化學方法可以是使用一鹼性溶液以移除疏水薄膜20。鹼性溶液可以是強無機鹼,例如氫氧化鈉。鹼性溶液可以具有大於11之pH值,較佳pH值介於11-13之間。物理方法可以負責或是輔助移除疏水薄膜20。例如,物理方法包含使用刷磨法、研磨法、電漿處理法、超音波。 Next, the hydrophobic film 20 is completely removed. Since a part of the seed layer (not shown) covers the hydrophobic film 20, when the hydrophobic film 20 is completely removed, the seed layer located on the portion of the hydrophobic film 20 is also removed. For example, chemical or physical methods can be used to remove the hydrophobic film 20. The chemical method may be to use an alkaline solution to remove the hydrophobic film 20. The alkaline solution can be a strong inorganic base such as sodium hydroxide. The alkaline solution may have a pH greater than 11, preferably between 11 and 13. The physical method can be responsible for or assist in removing the hydrophobic film 20. For example, physical methods include the use of brushing, grinding, plasma processing, and ultrasonics.
接著,請參考圖1E,分別形成一第一線路圖案130於這些第一凹刻圖案C1內,並同時分別形成至少一第一導電孔道140於這些第一貫孔T1內,其中晶種層(未繪示)位於第一線路圖案130與這些第一凹刻圖案C1內, 以及位於第一線路圖案130與這些第一貫孔T1內。特別是,本實施例之這些第一導電孔道140的一端分別連接第一貫孔T1所暴露出之部分第一金屬箔層110a與部分第二金屬箔層110b,且這些第一導電孔道140分別與第一金屬箔層110a及第二金屬箔層110b之間具有一第一界面S1與一第二界面S2。接著,並移除這些疏水薄膜20以分別暴露出這些第一介電層120的這些第二表面124。 Next, referring to FIG. 1E, a first line pattern 130 is formed in the first recess patterns C1, and at least one first conductive via 140 is formed in the first through holes T1, respectively, wherein the seed layer ( Not shown) located in the first line pattern 130 and the first intaglio patterns C1, And located in the first line pattern 130 and the first through holes T1. In particular, one end of each of the first conductive vias 140 of the present embodiment is respectively connected to a portion of the first metal foil layer 110a and a portion of the second metal foil layer 110b exposed by the first through hole T1, and the first conductive vias 140 are respectively There is a first interface S1 and a second interface S2 between the first metal foil layer 110a and the second metal foil layer 110b. These hydrophobic films 20 are then removed to expose the second surfaces 124 of the first dielectric layers 120, respectively.
接著,請參考圖1F,分別壓合一疊層結構150於這些第一介電層120的這些第二表面124上,其中這些疊層結構150分別覆蓋這些第一線路圖案130與這些第一導電孔道140的另一端。詳細來說,本實施例之每一疊層結構150包括至少一絕緣層152(圖1F中僅示意地繪示三個)、至少一圖案導體層154(圖1F中僅示意地繪示三個)以及至少一貫穿絕緣層152的內連通結構156(圖1F中僅示意地繪示三個)。這些絕緣層152與這些圖案導體層154依序疊置於第一線路圖案130上,且這些圖案導體層154分別埋入這些絕緣層152的多個第三表面152a。於此,這些內連通結構156分別與這些圖案導體層154一體成形,且最鄰近第一線路圖案130之內連通結構156的一端穿過對應的絕緣層152以連接這些第一線路圖案130。此外,分別貫穿相鄰兩這些絕緣層152的這些內連通結構156於第一線路圖案130上的正投影不重疊,且這些內連通結構156的另一端實質上分別低於這些絕緣層152的這些第三表面152a。當然,於一實施例中,請參考圖5A之線路板100e, 其中分別貫穿相鄰兩這些絕緣層152的這些內連通結構156於第一線路圖案130上的正投影重疊。也就是說,線路板100e的這些內連通結構156的堆疊形式為一種垂直式疊孔設計。再者,於另一實施例中,這些內連通結構156的另一端亦可實質上分別切齊這些絕緣層152的這些第三表面152a,於此並不加以限制。 Next, referring to FIG. 1F, a stacked structure 150 is respectively pressed onto the second surfaces 124 of the first dielectric layers 120, wherein the stacked structures 150 respectively cover the first wiring patterns 130 and the first conductive layers. The other end of the tunnel 140. In detail, each of the stacked structures 150 of the present embodiment includes at least one insulating layer 152 (only three are schematically shown in FIG. 1F) and at least one patterned conductor layer 154 (only three are schematically illustrated in FIG. 1F). And at least one inner communication structure 156 extending through the insulating layer 152 (only three are schematically shown in FIG. 1F). The insulating layer 152 and the pattern conductor layers 154 are sequentially stacked on the first wiring pattern 130, and the pattern conductor layers 154 are buried in the plurality of third surfaces 152a of the insulating layers 152, respectively. Here, the inner communication structures 156 are integrally formed with the pattern conductor layers 154, and one end of the inner communication structure 156 closest to the first line pattern 130 passes through the corresponding insulation layer 152 to connect the first line patterns 130. In addition, the orthographic projections of the inner via structures 156 across the adjacent two of the insulating layers 152 on the first line pattern 130 do not overlap, and the other ends of the inner via structures 156 are substantially lower than the insulating layers 152, respectively. The third surface 152a. Of course, in an embodiment, please refer to the circuit board 100e of FIG. 5A. The orthographic projections of the inner communication structures 156 respectively passing through the adjacent two of the insulating layers 152 on the first line pattern 130 overlap. That is, the stacked form of the inner communication structures 156 of the wiring board 100e is a vertical stacked hole design. Furthermore, in another embodiment, the other ends of the inner communicating structures 156 can also substantially align the third surfaces 152a of the insulating layers 152, respectively, and are not limited thereto.
需說明的是,於本實施例中,形成每一疊層結構150的步驟,例如是依序重複至少一次(於此為重複三次)形成這些疏水薄膜20(請參考圖1C之步驟)、形成這些第一凹刻圖案C1及這些第一貫孔T1(請參考圖1D之步驟)、形成這些第一線路圖案130及這些第一導電孔道140以及移除這些疏水薄膜20的步驟(請參考圖1E之步驟)。於此,並不加以限制疊層結構150之絕緣層152、圖案導體層154及內連通結構156的數量,可依據使用需求而自行增減依序重複形成這些疏水薄膜20、形成這些第一凹刻圖案C1及這些第一貫孔T1、形成這些第一線路圖案130及這些第一導電孔道140以及移除這些疏水薄膜20的步驟。 It should be noted that, in this embodiment, the step of forming each of the stacked structures 150 is performed, for example, by repeating at least once (here, three times) to form the hydrophobic films 20 (refer to the steps of FIG. 1C). The first indentation pattern C1 and the first through holes T1 (please refer to the step of FIG. 1D), the formation of the first line patterns 130 and the first conductive vias 140, and the steps of removing the hydrophobic films 20 (please refer to the figure) Step 1E). Here, the number of the insulating layer 152, the pattern conductor layer 154 and the inner communicating structure 156 of the laminated structure 150 is not limited, and the hydrophobic film 20 can be repeatedly formed and formed in accordance with the use requirement, and the first concaves are formed. The pattern C1 and the first through holes T1 are formed, and the first wiring patterns 130 and the first conductive vias 140 are formed and the hydrophobic film 20 is removed.
接著,請參考圖1G,分別壓合一第二介電層160及一位於第二介電層160上的第三金屬箔層170a於這些疊層結構150上。於此,第二介電層160覆蓋相對遠離這些第一線路圖案130之絕緣層152的第三表面152a、圖案導體層154以及內連通結構156的另一端。 Next, referring to FIG. 1G, a second dielectric layer 160 and a third metal foil layer 170a on the second dielectric layer 160 are respectively laminated on the stacked structures 150. Here, the second dielectric layer 160 covers the third surface 152a of the insulating layer 152 relatively far from the first line patterns 130, the pattern conductor layer 154, and the other end of the inner communication structure 156.
接著,請參考圖1H,對這些第三金屬箔層170a進行 減銅蝕刻,而形成這些第三金屬箔層170a’,其目的在於可提高雷射貫孔的容易度。接著,對這些第二介電層160照射一第二雷射光束L2,以分別形成依序穿過這些第三金屬箔層170a’與第二介電層160的至少一第二貫孔T2,其中這些第二貫孔T2分別暴露出部分這些疊層結構150。接著,並分別形成一種子層175a於這些第三金屬箔層170a’上以及這些第二貫孔T2內。其中,每一第三金屬箔層170a’的厚度加上每一種子層175a的厚度約略等於第一金屬箔層110a的厚度或第二金屬箔層110b的厚度。 Next, referring to FIG. 1H, these third metal foil layers 170a are performed. These third metal foil layers 170a' are formed by copper etching to improve the ease of the laser through holes. Then, the second dielectric layer 160 is irradiated with a second laser beam L2 to form at least one second through hole T2 sequentially passing through the third metal foil layer 170a' and the second dielectric layer 160, The second through holes T2 respectively expose a part of the laminated structures 150. Next, a sub-layer 175a is formed on the third metal foil layers 170a' and the second through holes T2, respectively. Wherein, the thickness of each of the third metal foil layers 170a' plus each seed layer 175a is approximately equal to the thickness of the first metal foil layer 110a or the thickness of the second metal foil layer 110b.
接著,請參考圖1I,進行一電鍍步驟,以電鍍一導電材料180a於這些第二貫孔T2內,並延伸覆蓋於這些種子層175a上。接著,並進行減銅蝕刻,以形成導電材料180a’、這些種子層175a’以及這些第三金屬箔層170a”,其中導電材料180a’的厚度加上這些種子層175a’的厚度以及這些第三金屬箔層170a”的厚度會約略等於第一金屬箔層110a或第二金屬箔層110b的厚度。也就是說,導電材料180a’、這些種子層175a’以及這些第三金屬箔層170a”之整體厚度會減薄至與第一金屬箔層110a或第二金屬箔層110b的厚度相近。 Next, referring to FIG. 1I, a plating step is performed to plate a conductive material 180a into the second through holes T2 and extend over the seed layers 175a. Next, a copper reduction etching is performed to form a conductive material 180a', the seed layers 175a', and the third metal foil layers 170a", wherein the thickness of the conductive material 180a' plus the thickness of the seed layers 175a' and the third The thickness of the metal foil layer 170a" may be approximately equal to the thickness of the first metal foil layer 110a or the second metal foil layer 110b. That is, the overall thickness of the conductive material 180a', the seed layers 175a', and the third metal foil layers 170a" may be thinned to be close to the thickness of the first metal foil layer 110a or the second metal foil layer 110b.
當然,請參考圖1I',於進行減銅蝕刻時,亦可能僅留下位於這些第二貫孔T2內的部分導電材料180’、這些種子層175a’以及這些第三金屬箔層170a”,而每一第三金屬箔層170a”的厚度加上每一種子層175a’的厚度約略等於第一金屬箔層110a的厚度或第二金屬箔層110b的厚度。 或者是,請參考圖1I",於進行減銅蝕刻時,亦可能僅留下位於這些第二貫孔T2內的部分導電材料180’以及這些第三金屬箔層170”,而每一第三金屬箔層170a”的厚度約略等於第一金屬箔層110a的厚度或第二金屬箔層110b的厚度。 Of course, referring to FIG. 1I', when performing copper reduction etching, it is also possible to leave only a portion of the conductive material 180' located in the second through holes T2, the seed layers 175a', and the third metal foil layers 170a". The thickness of each of the third metal foil layers 170a" plus each seed layer 175a' is approximately equal to the thickness of the first metal foil layer 110a or the thickness of the second metal foil layer 110b. Alternatively, please refer to FIG. 1I". When performing copper reduction etching, it is also possible to leave only a portion of the conductive material 180' located in the second through holes T2 and the third metal foil layers 170", and each of the third The thickness of the metal foil layer 170a" is approximately equal to the thickness of the first metal foil layer 110a or the thickness of the second metal foil layer 110b.
接著,請同時參考圖1I與圖1J,分離第一金屬箔層110a與第二金屬箔層110b,以使疊層結構150這些150及其上之這些第二介電層160、這些第三金屬箔層170a”與導電材料175a’分別位於第一金屬箔層110a與第二金屬箔層110b上。其中,分離第一金屬箔層110a與第二金屬箔層110b的方式有許多種。舉例而言,在本實施例中,可透過例如是電腦數值控制(Computer Numerical Control,CNC)銑切技術來沿著多條切割線Y切除膠層10及部分與膠層10重疊之第一金屬箔層110a、第二金屬箔層110b、這些第一介電層120、這些疊層結構150、這些第二介電層160、這些第三金屬箔層170a”及這些種子層175a’,而使第一金屬箔層110a與第二金屬箔層110b分離。 Next, referring to FIG. 1I and FIG. 1J, the first metal foil layer 110a and the second metal foil layer 110b are separated to form the 150 structures 150 and the second dielectric layers 160 thereon, and the third metal. The foil layer 170a" and the conductive material 175a' are respectively located on the first metal foil layer 110a and the second metal foil layer 110b. There are many ways to separate the first metal foil layer 110a and the second metal foil layer 110b. In this embodiment, the glue layer 10 and a portion of the first metal foil layer partially overlapping the glue layer 10 may be cut along the plurality of cutting lines Y by, for example, a computer numerical control (CNC) milling technique. 110a, second metal foil layer 110b, these first dielectric layers 120, these stacked structures 150, these second dielectric layers 160, these third metal foil layers 170a" and these seed layers 175a', making the first The metal foil layer 110a is separated from the second metal foil layer 110b.
以下將以第一金屬箔層110a及其上方依序堆疊之第一介電層120、第一線路圖案130、第一導電孔道140、疊層結構150、第二介電層160、第三金屬箔層170a”、種子層175a’及導電材料180a’為例說明。接著,並分別形成一圖案化光阻層30於導電材料180a’以及第一金屬箔層110a上,其中這些圖案化光阻層30分別暴露出部分導電材料180a’及第一金屬箔層110a。 Hereinafter, the first dielectric layer 120, the first wiring pattern 130, the first conductive via 140, the stacked structure 150, the second dielectric layer 160, and the third metal are sequentially stacked on the first metal foil layer 110a and above. The foil layer 170a", the seed layer 175a' and the conductive material 180a' are exemplified. Then, a patterned photoresist layer 30 is formed on the conductive material 180a' and the first metal foil layer 110a, wherein the patterned photoresist The layer 30 exposes a portion of the conductive material 180a' and the first metal foil layer 110a, respectively.
之後,請參考圖1K,以這些圖案化光阻層30為蝕刻罩幕,蝕刻暴露於這些圖案化光阻層30之外的部分導電材料180a’及其下之種子層175a’與第三金屬箔層170a”以及部分第一金屬箔層110a,而於第二介電層160上形成一第二圖案化金屬箔層170及其上之一圖案化種子層175與一第二線路圖案180,於第二貫孔T2內形成至少一連接第二線路圖案180的第二導電孔道190,以及於第一介電層120的第一表面122形成一第一圖案化金屬箔層110。於此,第二導電孔道190的一端連接第二貫孔T2所暴露出之部分疊層結構150,第二導電孔道190與第二線路圖案180一體成形,且第二導電孔道190的另一端與第二線路圖案180實質上切齊。最後,移除圖案化光阻層30,而完成本實施例之線路板100a的製作。 Thereafter, referring to FIG. 1K, the patterned photoresist layer 30 is an etching mask, and a portion of the conductive material 180a' exposed to the patterned photoresist layer 30 and the seed layer 175a' and the third metal underneath are patterned. a second patterned metal foil layer 170 and a patterned seed layer 175 and a second line pattern 180 are formed on the second dielectric layer 160, and a portion of the first metal foil layer 110a. Forming at least one second conductive via 190 connecting the second trace pattern 180 in the second via hole T2, and forming a first patterned metal foil layer 110 on the first surface 122 of the first dielectric layer 120. One end of the second conductive via 190 is connected to a portion of the stacked structure 150 exposed by the second through hole T2. The second conductive via 190 is integrally formed with the second trace pattern 180, and the other end of the second conductive via 190 and the second trace are formed. The pattern 180 is substantially aligned. Finally, the patterned photoresist layer 30 is removed, and the fabrication of the wiring board 100a of the present embodiment is completed.
請再參考圖1K,於結構上,本實施例之線路板100a包括第一圖案化金屬箔層110、第一介電層120、第一線路圖案130、第一導電孔道140、疊層結構150、第二介電層160、第二圖案化金屬箔層170、圖案化種子層175、第二線路圖案180及第二導電孔道190。第一介電層120具有彼此相對的第一表面122與第二表面124,其中第一圖案化金屬箔層110配置於第一介電層120的第一表面122上,暴露出部分第一表面122。第一線路圖案130埋入第一介電層120之第二表面124。第一導電孔道140與第一線路圖案130一體成形,其中第一導電孔道140之一端穿過第一介電層120以連接第一圖案化金屬箔層130,且第一導電孔道140與第一圖案化金屬箔層110之間具有第一 界面S1。疊層結構150配置於第一介電層120的第二表面124上,且覆蓋第二表面124、第一線路圖案130與第一導電孔道140的另一端。其中,疊層結構150包括依序堆疊的這些絕緣層152、這些圖案導體層154以及這些分別貫穿絕緣層152的內連通結構156。這些絕緣層152與這些圖案導體層154交錯疊置於第一線路圖案130上,且這些圖案導體層154分別埋入這些絕緣層152的這些第三表面152a,而這些內連通結構156分別與這些圖案導體層154一體成形。最鄰近第一線路圖案130之內連通結構156的一端穿過對應的絕緣層152以連接第一線路圖案130,且這些內連通結構156的另一端可實質上低於或切齊這些絕緣層152的這些第三表面152a。每一內連通結構156的一第一頂面156a與每一圖案化導體層154的一第二頂面154a未齊平,且第一頂面156a的一部分低於第二頂面154a。第二介電層160配置於疊層結構150上。第二圖案化金屬箔層170配置於第二介電層160上,且暴露出部分第二介電層160。第二線路圖案180配置於第二圖案化金屬箔層170上,且與第二圖案化金屬箔層170共形設置。圖案化種子層175配置於第二圖案化金屬箔層170與第二線路圖案180之間,以及第二介電層160與疊層結構150之最外層的圖案導體層154之間。第二導電孔道190與第二線路圖案180一體成形,其中第二導電孔道190之一端穿過第二介電層160以連接疊層結構150,且第二導電孔道190與第二線路圖案180一體成形。 Referring to FIG. 1K , the circuit board 100 a of the present embodiment includes a first patterned metal foil layer 110 , a first dielectric layer 120 , a first line pattern 130 , a first conductive via 140 , and a stacked structure 150 . a second dielectric layer 160, a second patterned metal foil layer 170, a patterned seed layer 175, a second line pattern 180, and a second conductive via 190. The first dielectric layer 120 has a first surface 122 and a second surface 124 opposite to each other, wherein the first patterned metal foil layer 110 is disposed on the first surface 122 of the first dielectric layer 120 to expose a portion of the first surface 122. The first line pattern 130 is buried in the second surface 124 of the first dielectric layer 120. The first conductive via 140 is integrally formed with the first trace pattern 130, wherein one end of the first conductive via 140 passes through the first dielectric layer 120 to connect the first patterned metal foil layer 130, and the first conductive via 140 and the first conductive via 140 Between the patterned metal foil layers 110 Interface S1. The stacked structure 150 is disposed on the second surface 124 of the first dielectric layer 120 and covers the second surface 124, the first line pattern 130 and the other end of the first conductive via 140. The laminated structure 150 includes the insulating layers 152 sequentially stacked, the patterned conductor layers 154, and the inner via structures 156 respectively penetrating the insulating layer 152. The insulating layers 152 are interleaved with the pattern conductor layers 154 on the first wiring patterns 130, and the pattern conductor layers 154 are respectively buried in the third surfaces 152a of the insulating layers 152, and the internal via structures 156 are respectively The pattern conductor layer 154 is integrally formed. One end of the inner communication structure 156 closest to the first line pattern 130 passes through the corresponding insulating layer 152 to connect the first line patterns 130, and the other ends of the inner communication structures 156 may be substantially lower than or aligned with the insulating layers 152. These third surfaces 152a. A first top surface 156a of each inner communication structure 156 is not flush with a second top surface 154a of each patterned conductor layer 154, and a portion of the first top surface 156a is lower than the second top surface 154a. The second dielectric layer 160 is disposed on the stacked structure 150. The second patterned metal foil layer 170 is disposed on the second dielectric layer 160 and exposes a portion of the second dielectric layer 160. The second line pattern 180 is disposed on the second patterned metal foil layer 170 and conformally disposed with the second patterned metal foil layer 170. The patterned seed layer 175 is disposed between the second patterned metal foil layer 170 and the second wiring pattern 180, and between the second dielectric layer 160 and the patterned conductor layer 154 of the outermost layer of the stacked structure 150. The second conductive via 190 is integrally formed with the second trace pattern 180, wherein one end of the second conductive via 190 passes through the second dielectric layer 160 to connect the stacked structure 150, and the second conductive via 190 is integrated with the second trace pattern 180. Forming.
以下將再以不同的實施例來分別說明線路板100b、 100c、100d的製作。在此必須說明的是,下述實施例沿用前述實施例的元件標號與部分內容,其中採用相同的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,下述實施例不再重複贅述。 Hereinafter, the circuit board 100b will be separately described in different embodiments. Production of 100c, 100d. It is to be noted that the following embodiments use the same reference numerals and parts of the above-mentioned embodiments, and the same reference numerals are used to refer to the same or similar elements, and the description of the same technical content is omitted. For the description of the omitted portions, reference may be made to the foregoing embodiments, and the following embodiments are not repeated.
圖2A至圖2C為本發明之另一實施例之一種線路板的製作方法之局部步驟的剖面示意圖。本實施例之線路板100b的製作方法與前述實施例之線路板100a的製作方法相似,惟二者主要差異之處在於:於圖1H之步驟之後,意即分別形成這些種子層175a’於這些第三金屬箔層170a”上以及這些第二貫孔T2內之後,請參考圖2A,分別形成一第一圖案化光阻層40於這些種子層175a’上。其中,這些第一圖案化光阻層40分別暴露出部分這些種子層175a’。其中,這些第一圖案化光阻層40分別暴露出部分這些種子層175a’。 2A-2C are cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention. The manufacturing method of the circuit board 100b of the present embodiment is similar to that of the circuit board 100a of the previous embodiment, but the main difference between the two is that after the step of FIG. 1H, the seed layers 175a' are formed separately. After the third metal foil layer 170a" and the second through holes T2, please refer to FIG. 2A, respectively forming a first patterned photoresist layer 40 on the seed layers 175a'. Among them, the first patterned lights The resist layer 40 exposes a portion of the seed layers 175a', respectively, wherein the first patterned photoresist layers 40 expose portions of the seed layers 175a', respectively.
接著,同時請參考圖2A及圖2B,以這些第一圖案化光阻層40為電鍍罩幕,以分別電鍍一電鍍材料182a於這些種子層175a’上。接著,移除這些第一圖案化光阻層40,並透過例如是CNC銑切技術來沿著多條切割線Y切除膠層10及部分與膠層10重疊之第一金屬箔層110a、第二金屬箔層110b、這些第一介電層120、這些疊層結構150、這些第二介電層160、這些第三金屬箔層170a”及這些種子層175a’,而使第一金屬箔層110a與第二金屬箔層110b分離。接著,形成一第二圖案化光阻層50於第一金屬箔層 110a上。 Next, referring to FIG. 2A and FIG. 2B, the first patterned photoresist layer 40 is a plating mask to respectively plate a plating material 182a on the seed layers 175a'. Then, the first patterned photoresist layer 40 is removed, and the adhesive layer 10 and the first metal foil layer 110a partially overlapping the adhesive layer 10 are cut along a plurality of cutting lines Y by, for example, a CNC milling technique. a second metal foil layer 110b, the first dielectric layer 120, the stacked structures 150, the second dielectric layers 160, the third metal foil layers 170a" and the seed layers 175a', and the first metal foil layer 110a is separated from the second metal foil layer 110b. Next, a second patterned photoresist layer 50 is formed on the first metal foil layer. On 110a.
之後,請同時參考圖2B與圖2C,移除未被電鍍材料182a所覆蓋之部分種子層175a’及其下方之部分第三金屬箔層170a”,而於第二介電層160上形成一第二圖案化金屬箔層170、一第二線路圖案182與至少一第二導電孔道190,以及於第二圖案化金屬箔層170與第二線路圖案182之間及第二介電層160與第二導電孔道190之間的一圖案化種子層175,其中第二線路圖案182連接第二導電孔道190,且第二線路案182與第二導電孔道190一體成形。同時,以第二圖案化光阻層50為蝕刻罩幕,蝕刻暴露於第二圖案化光阻層50之外的部分第一金屬箔層110a,而於第一介電層120的第一表面122上形成第一圖案化金屬箔層110。此時,第一圖案化金屬箔層130與第一導電孔道140之間具有界面S1。至此,已完成線路板100b的製作。 Thereafter, referring to FIG. 2B and FIG. 2C, a portion of the seed layer 175a' not covered by the plating material 182a and a portion of the third metal foil layer 170a" below it are removed, and a second dielectric layer 160 is formed on the second dielectric layer 160. a second patterned metal foil layer 170, a second line pattern 182 and at least one second conductive via 190, and between the second patterned metal foil layer 170 and the second line pattern 182 and the second dielectric layer 160 A patterned seed layer 175 between the second conductive vias 190, wherein the second trace pattern 182 is connected to the second conductive via 190, and the second trace 182 is integrally formed with the second conductive via 190. Meanwhile, the second pattern is patterned. The photoresist layer 50 is an etching mask, and a portion of the first metal foil layer 110a exposed outside the second patterned photoresist layer 50 is etched to form a first pattern on the first surface 122 of the first dielectric layer 120. The metal foil layer 110. At this time, the first patterned metal foil layer 130 and the first conductive via 140 have an interface S1. Thus, the fabrication of the wiring board 100b has been completed.
當然,圖2A至圖2C所繪示的製程僅是作為舉例說明之用,部分步驟為目前線路板製程中常見的技術。本領域的技術人員當可依據實際狀況調整步驟順序、省略或增加可能的步驟,以符合製程需求,此處不再逐一贅述。 Of course, the processes illustrated in FIGS. 2A-2C are for illustrative purposes only, and some of the steps are common techniques in current circuit board processes. Those skilled in the art can adjust the sequence of steps according to actual conditions, omit or add possible steps to meet the process requirements, and will not be described one by one here.
圖3A至圖3I為本發明之另一實施例之一種線路板的製作方法之局部步驟的剖面示意圖。本實施例之線路板100c的製作方法與前述實施例之線路板100a的製作方法相似,惟二者主要差異之處在於:於圖1E之步驟之後,意即移除這些疏水薄膜20以分別暴露出這些第一介電層120的這些第二表面124之後,請參考圖3A,分別壓合一 絕緣層152c及一位於絕緣層152c上的第四金屬箔層153c於第一介電層110的第二表面124上。於此,第四金屬箔層153c的厚度介於2微米至5微米之間。需說明的是,在此採用超薄金屬箔層(即第四金屬箔層153c)的目的在於減少後續進行蝕刻法的時間(請參考圖3D之步驟),可以有效降低側蝕效應。 3A-3I are cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention. The manufacturing method of the circuit board 100c of the present embodiment is similar to that of the circuit board 100a of the previous embodiment, but the main difference between the two is that after the step of FIG. 1E, the hydrophobic film 20 is removed to be exposed separately. After these second surfaces 124 of the first dielectric layer 120 are formed, please refer to FIG. 3A, respectively, and press one The insulating layer 152c and a fourth metal foil layer 153c on the insulating layer 152c are on the second surface 124 of the first dielectric layer 110. Here, the thickness of the fourth metal foil layer 153c is between 2 micrometers and 5 micrometers. It should be noted that the purpose of using the ultra-thin metal foil layer (ie, the fourth metal foil layer 153c) here is to reduce the time for subsequent etching (refer to the step of FIG. 3D), and the side etching effect can be effectively reduced.
接著,請參考圖3B,對這些第四金屬箔層153c分別照射一第三雷射光束L3,以形成依序穿過這些第四金屬箔層與絕緣層152c的至少一第三貫孔T3,其中這些第三貫孔T3暴露出部分這些第一線路圖案130。 Next, referring to FIG. 3B, the fourth metal foil layer 153c is respectively irradiated with a third laser beam L3 to form at least one third through hole T3 sequentially passing through the fourth metal foil layer and the insulating layer 152c. The third through holes T3 expose a portion of the first line patterns 130.
接著,請再參考圖3B,分別形成一種子層155c於這些第四金屬箔層153c上與這些第三貫孔T3內,並分別形成一圖案化光阻層60於這些種子層155c上。 Next, referring to FIG. 3B, a sub-layer 155c is formed on the fourth metal foil layer 153c and the third through holes T3, respectively, and a patterned photoresist layer 60 is formed on the seed layers 155c.
接著,請參考圖3C,以這些圖案化光阻層60為電鍍罩幕,以分別電鍍一圖案導體層154c以及至少一內連通結構156c於這些種子層155c上。其中,這些內連通結構156c對應位於這些第三貫孔T3內,而這些圖案導體層154c分別連接這些內連通結構156c。 Next, referring to FIG. 3C, the patterned photoresist layer 60 is a plating mask to respectively plate a pattern conductor layer 154c and at least one internal communication structure 156c on the seed layers 155c. The inner communication structures 156c are correspondingly located in the third through holes T3, and the pattern conductor layers 154c are respectively connected to the inner communication structures 156c.
接著,請參考圖3D,移除這些第一圖案化光阻層60及其下之部分這些種子層155c及這些第四金屬箔層153c。其中,移除這些第一圖案化光阻層60下方之部分這些種子層155c及這些第四金屬箔層153c的方法例如是蝕刻法。此時,這些內連通結構156c的另一端實質上分別高於這些絕緣層152c的一第三表面151,且這些圖案導體層 154c分別突出於這些絕緣層152c的這些第三表面151。 Next, referring to FIG. 3D, the first patterned photoresist layer 60 and a portion thereof are removed from the seed layer 155c and the fourth metal foil layer 153c. The method of removing a portion of the seed layer 155c and the fourth metal foil layer 153c under the first patterned photoresist layer 60 is, for example, an etching method. At this time, the other ends of the inner communicating structures 156c are substantially higher than a third surface 151 of the insulating layers 152c, respectively, and the patterned conductor layers 154c protrude from these third surfaces 151 of these insulating layers 152c, respectively.
接著,請參考圖3E,可依序重複至少一次(於此為重複三次)圖3A至圖3D的步驟來形成分別壓合於這些第一介電層120的這些第二表面124上的一疊層結構150c,其中這些疊層結構150c分別覆蓋這些第一線路圖案130與這些第一導電孔道140的另一端。於此,並不加以限制疊層結構150c之絕緣層152c、圖案導體層154c及內連通結構156c的數量,可依據使用需求而自行增減依序重複圖3A至圖3D之步驟的次數。於此,分別貫穿相鄰兩這些絕緣層152c的這些內連通結構156c於這些第一線路圖案130上的正投影重疊。當然,於其他實施例中,請參考圖5B之線路板100f,其中分別貫穿相鄰兩這些絕緣層152c的這些內連通結構156c於這些第一線路圖案130上的正投影不重疊。 Next, referring to FIG. 3E, the steps of FIG. 3A to FIG. 3D may be repeated at least once (here, three times) to form a stack of the second surfaces 124 respectively pressed onto the first dielectric layers 120. The layer structure 150c, wherein the stacked structures 150c cover the first line patterns 130 and the other ends of the first conductive vias 140, respectively. Here, the number of the insulating layer 152c, the pattern conductor layer 154c, and the inner communicating structure 156c of the laminated structure 150c is not limited, and the number of steps of the steps of FIGS. 3A to 3D may be sequentially increased or decreased according to the use requirements. Here, the orthographic projections of the inner communication structures 156c passing through the adjacent two insulating layers 152c on the first line patterns 130 respectively overlap. Of course, in other embodiments, please refer to the circuit board 100f of FIG. 5B, wherein the orthographic projections of the inner communication structures 156c passing through the adjacent two of the insulating layers 152c on the first line patterns 130 do not overlap.
再者,疊層結構150c中的部分絕緣層152c、圖案導體層154c及內連通結構156c的形成方式亦可採用如前述圖1C至圖1E的步驟來形成,意即形成這些疏水薄膜20、形成這些第一凹刻圖案C1及這些第一貫孔T1、形成這些第一線路圖案130及這些第一導電孔道140以及移除這些疏水薄膜20的步驟。簡言之,本實施例於此並不限定這些絕緣層152、152c、圖案導體層154、154c及內連通結構156、156c的型態與層數,本領域的技術人員當可參照前述實施例的說明,依據實際需求,而選用前述之製程方法,以達到所需的技術效果。 Furthermore, the manner in which the partial insulating layer 152c, the pattern conductor layer 154c, and the inner via structure 156c in the laminated structure 150c can be formed by using the steps as shown in FIG. 1C to FIG. 1E, that is, forming the hydrophobic film 20 and forming The first recess pattern C1 and the first through holes T1 form the first line patterns 130 and the first conductive vias 140 and the steps of removing the hydrophobic films 20. In short, the present embodiment does not limit the types and layers of the insulating layers 152, 152c, the pattern conductor layers 154, 154c and the inner connecting structures 156, 156c, and those skilled in the art can refer to the foregoing embodiments. The description, according to the actual needs, and the above-mentioned process method is selected to achieve the desired technical effect.
接著,請參考圖3E,分別壓合一第二介電層160及一位於第二介電層160上的第三金屬箔層170a於這些疊層結構150c上。於此,第二介電層160覆蓋相對遠離這些第一線路圖案130之絕緣層152c的第三表面151、圖案導體層154c以及內連通結構156c的另一端。 Next, referring to FIG. 3E, a second dielectric layer 160 and a third metal foil layer 170a on the second dielectric layer 160 are respectively laminated on the stacked structures 150c. Here, the second dielectric layer 160 covers the third surface 151 of the insulating layer 152c relatively far from the first line patterns 130, the pattern conductor layer 154c, and the other end of the inner communication structure 156c.
接著,請參考圖3F,對這些第二介電層160照射一第二雷射光束L2,以分別形成穿過這些第二介電層160的至少一第二貫孔T2,其中這些第二貫孔T2分別暴露出部分這些疊層結構150c。接著,並分別形成一種子層175a於這些第三金屬箔層170a上以及這些第二貫孔T2內。於其他實施例中,亦在進行圖3F之步驟之前,對這些第三金屬箔層170a’進行減銅蝕刻,其目的在於可提高雷射貫孔的容易度。而,於進行完照射一第二雷射光束L2後且形成種子層175a’於這些第三金屬箔層170a’上以及這些第二貫孔T2內時,亦可使每一第三金屬箔層170a’的厚度加上每一種子層175a’的厚度約略等於第一金屬箔層110a的厚度或第二金屬箔層110b的厚度,請參考圖3F’。 Next, referring to FIG. 3F, the second dielectric layer 160 is irradiated with a second laser beam L2 to form at least one second through hole T2 passing through the second dielectric layers 160, respectively. The holes T2 expose a portion of these laminated structures 150c, respectively. Next, a sub-layer 175a is formed on the third metal foil layers 170a and the second through holes T2, respectively. In other embodiments, the third metal foil layer 170a' is also subjected to copper reduction etching prior to the step of Fig. 3F, with the purpose of improving the ease of the laser via. Moreover, each third metal foil layer may also be formed after the second laser beam L2 is irradiated and the seed layer 175a' is formed on the third metal foil layer 170a' and the second through holes T2. The thickness of 170a' plus the thickness of each seed layer 175a' is approximately equal to the thickness of the first metal foil layer 110a or the thickness of the second metal foil layer 110b, please refer to FIG. 3F'.
接著,請參考圖3G,進行一電鍍步驟,以電鍍一導電材料180a於這些第二貫孔T2內,並延伸覆蓋於這些種子層175a上。接著,請參考圖3G',可進行減銅蝕刻,以形成導電材料180a’、這些種子層175a’以及這些第三金屬箔層170a’,其中導電材料180a’的厚度加上這些種子層175a’的厚度以及這些第三金屬箔層170a’的厚度會約略等於第一金屬箔層110a或第二金屬箔層110b的厚度。也就 是說,導電材料180a’、這些種子層175a’以及這些第三金屬箔層170a’之整體厚度會減薄至與第一金屬箔層110a或第二金屬箔層110b的厚度相近。 Next, referring to FIG. 3G, a plating step is performed to plate a conductive material 180a into the second through holes T2 and extend over the seed layers 175a. Next, referring to FIG. 3G', a copper reduction etching may be performed to form a conductive material 180a', the seed layers 175a', and the third metal foil layers 170a', wherein the thickness of the conductive material 180a' plus the seed layers 175a' The thickness and thickness of these third metal foil layers 170a' may be approximately equal to the thickness of the first metal foil layer 110a or the second metal foil layer 110b. Also That is, the overall thickness of the conductive material 180a', the seed layers 175a', and the third metal foil layers 170a' may be thinned to be close to the thickness of the first metal foil layer 110a or the second metal foil layer 110b.
接著,請同時參考圖3G’與圖3H,分離第一金屬箔層110a與第二金屬箔層110b,其中可透過例如是CNC銑切技術來沿著多條切割線Y切除膠層10及部分與膠層10重疊之第一金屬箔層110a、第二金屬箔層110b、這些第一介電層120、這些疊層結構150c、這些第二介電層160、這些第三金屬箔層170a’、這些種子層175a’及導電材料180a’,而使第一金屬箔層110a與第二金屬箔層110b分離。 Next, please refer to FIG. 3G′ and FIG. 3H simultaneously, separating the first metal foil layer 110a and the second metal foil layer 110b, wherein the adhesive layer 10 and the portion can be cut along a plurality of cutting lines Y by, for example, a CNC milling technique. a first metal foil layer 110a, a second metal foil layer 110b, the first dielectric layer 120, the stacked structures 150c, the second dielectric layers 160, and the third metal foil layers 170a' overlapping the adhesive layer 10. The seed layer 175a' and the conductive material 180a' separate the first metal foil layer 110a from the second metal foil layer 110b.
以下將以第一金屬箔層110a及其上方依序堆疊之第一介電層120、第一線路圖案130、第一導電孔道140、疊層結構150c、第二介電層160、第三金屬箔層170a’、種子層175a’及導電材料180a’為例說明。接著,並分別形成一圖案化光阻層30於導電材料180a’以及第一金屬箔層110a上,其中這些圖案化光阻層30分別暴露出部分導電材料180a’及第一金屬箔層110a。 Hereinafter, the first dielectric layer 120, the first wiring pattern 130, the first conductive via 140, the stacked structure 150c, the second dielectric layer 160, and the third metal are sequentially stacked on the first metal foil layer 110a and above. The foil layer 170a', the seed layer 175a', and the conductive material 180a' are exemplified. Next, a patterned photoresist layer 30 is formed on the conductive material 180a' and the first metal foil layer 110a, respectively, wherein the patterned photoresist layer 30 exposes a portion of the conductive material 180a' and the first metal foil layer 110a, respectively.
之後,請參考圖3I,以這些圖案化光阻層30為蝕刻罩幕,蝕刻暴露於這些圖案化光阻層30之外的部分導電材料180a’及其下之種子層175a’與第三金屬箔層170a’以及部分第一金屬箔層110a,而於第二介電層160上形成一第二圖案化金屬箔層170及其上之一圖案化種子層175與一第二線路圖案180,於第二貫孔T2內形成至少一連接第二線路圖案180的第二導電孔道190,以及於第一介電層120 的第一表面122形成一第一圖案化金屬箔層110。於此,第二導電孔道190的一端連接第二貫孔T2所暴露出之部分疊層結構150c,第二導電孔道190與第二線路圖案180一體成形,且第二導電孔道190的另一端與第二線路圖案180實質上切齊。最後,移除圖案化光阻層30,而完成本實施例之線路板100c的製作。 Thereafter, referring to FIG. 3I, the patterned photoresist layer 30 is an etching mask, and a portion of the conductive material 180a' exposed to the patterned photoresist layer 30 and the seed layer 175a' and the third metal underneath are patterned. a second patterned metal foil layer 170 and a patterned seed layer 175 and a second line pattern 180 are formed on the second dielectric layer 160, and a portion of the first metal foil layer 110a is formed on the second dielectric layer 160. Forming at least one second conductive via 190 connecting the second wiring pattern 180 in the second through hole T2, and the first dielectric layer 120 The first surface 122 forms a first patterned metal foil layer 110. Here, one end of the second conductive via 190 is connected to a portion of the stacked structure 150c exposed by the second through hole T2, the second conductive via 190 is integrally formed with the second wiring pattern 180, and the other end of the second conductive via 190 is The second line pattern 180 is substantially aligned. Finally, the patterned photoresist layer 30 is removed, and the fabrication of the wiring board 100c of the present embodiment is completed.
請再參考圖3I,於結構上,本實施例之線路板100c包括第一圖案化金屬箔層110、第一介電層120、第一線路圖案130、第一導電孔道140、疊層結構150c、第二介電層160、第二圖案化金屬箔層170、圖案化種子層175、第二線路圖案180及第二導電孔道190。第一介電層120具有彼此相對的第一表面122與第二表面124,其中第一圖案化金屬箔層110配置於第一介電層120的第一表面122上,暴露出部分第一表面122。第一線路圖案130埋入第一介電層120之第二表面124。第一導電孔道140與配置於第一導電孔道140上方的第一線路圖案130一體成形,其中第一導電孔道140之一端穿過第一介電層120以連接第一圖案化金屬箔層110,且第一導電孔道140與第一圖案化金屬箔層110之間具有第一界面S1。疊層結構150c配置於第一介電層120的第二表面124上,且覆蓋第二表面124、第一線路圖案130與第一導電孔道140的另一端。其中,疊層結構150c包括依序堆疊的這些絕緣層152c、這些第四金屬箔層153c、這些種子層155c、這些圖案導體層154c以及這些分別貫穿絕緣層152c的內連通結構 156c。這些絕緣層152c、這些第四金屬箔層153c、這些種子層155c、與這些圖案導體層154c依序交錯疊置於第一線路圖案130上,且這些圖案導體層154c分別突出於這些絕緣層152c的這些第三表面151。這些內連通結構156c分別與這些圖案導體層154c一體成形。最鄰近第一線路圖案130之內連通結構156c的一端穿過對應的絕緣層152c以連接第一線路圖案130,且這些內連通結構156c的另一端可實質上突出於這些絕緣層152c的這些第三表面151。第二介電層160配置於疊層結構150c上。第二圖案化金屬箔層170配置於第二介電層160上,且暴露出部分第二介電層160。第二線路圖案180配置於第二圖案化金屬箔層170上,且與第二圖案化金屬箔層170共形設置。圖案化種子層175配置於第二圖案化金屬箔層170與第二線路圖案180之間,以及第二介電層160與疊層結構150c之最外層的圖案導體層154c之間。第二導電孔道190與第二線路圖案180一體成形,其中第二導電孔道190之一端穿過第二介電層160以連接疊層結構150c,且第二導電孔道190與第二線路圖案180一體成形。 Referring to FIG. 3I, the circuit board 100c of the embodiment includes a first patterned metal foil layer 110, a first dielectric layer 120, a first circuit pattern 130, a first conductive via 140, and a stacked structure 150c. a second dielectric layer 160, a second patterned metal foil layer 170, a patterned seed layer 175, a second line pattern 180, and a second conductive via 190. The first dielectric layer 120 has a first surface 122 and a second surface 124 opposite to each other, wherein the first patterned metal foil layer 110 is disposed on the first surface 122 of the first dielectric layer 120 to expose a portion of the first surface 122. The first line pattern 130 is buried in the second surface 124 of the first dielectric layer 120. The first conductive via 140 is integrally formed with the first trace pattern 130 disposed above the first conductive via 140, wherein one end of the first conductive via 140 passes through the first dielectric layer 120 to connect the first patterned metal foil layer 110, The first conductive via 140 has a first interface S1 between the first patterned metal foil layer 110 and the first patterned metal foil layer 110. The stacked structure 150c is disposed on the second surface 124 of the first dielectric layer 120 and covers the second surface 124, the first line pattern 130 and the other end of the first conductive via 140. The laminated structure 150c includes the insulating layers 152c, the fourth metal foil layers 153c, the seed layers 155c, the pattern conductor layers 154c, and the inner connecting structures respectively penetrating the insulating layer 152c. 156c. The insulating layer 152c, the fourth metal foil layer 153c, the seed layers 155c, and the pattern conductor layers 154c are sequentially interleaved on the first wiring pattern 130, and the pattern conductor layers 154c protrude from the insulating layers 152c, respectively. These third surfaces 151. These inner communicating structures 156c are integrally formed with the pattern conductor layers 154c, respectively. One end of the inner communication structure 156c closest to the first line pattern 130 passes through the corresponding insulating layer 152c to connect the first line patterns 130, and the other ends of the inner communication structures 156c may substantially protrude from the first of the insulating layers 152c. Three surfaces 151. The second dielectric layer 160 is disposed on the stacked structure 150c. The second patterned metal foil layer 170 is disposed on the second dielectric layer 160 and exposes a portion of the second dielectric layer 160. The second line pattern 180 is disposed on the second patterned metal foil layer 170 and conformally disposed with the second patterned metal foil layer 170. The patterned seed layer 175 is disposed between the second patterned metal foil layer 170 and the second wiring pattern 180, and between the second dielectric layer 160 and the patterned conductor layer 154c of the outermost layer of the stacked structure 150c. The second conductive via 190 is integrally formed with the second trace pattern 180, wherein one end of the second conductive via 190 passes through the second dielectric layer 160 to connect the stacked structure 150c, and the second conductive via 190 is integrated with the second trace pattern 180. Forming.
圖4A至圖4C為本發明之另一實施例之一種線路板的製作方法之局部步驟的剖面示意圖。本實施例之線路板100d的製作方法與前述實施例之線路板100c的製作方法相似,惟二者主要差異之處在於:於圖3F之步驟之後,意即分別形成這些種子層175a於這些第三金屬箔層170a上以及這些第二貫孔T2內之後,請參考圖4A,分別形成 一第一圖案化光阻層40於這些種子層175a上。其中,這些第一圖案化光阻層40分別暴露出部分這些種子層175a。於此,於形成第一圖案化光阻層40之前,已進行一減銅蝕刻,以使每一種子層175a’的厚度加上其下之第三金屬箔層170a’的厚度約略等於第一金屬箔層110a的厚度。當然,亦可於形成這些種子層175a’之前,先對這些第三金屬箔層170a’進行減銅蝕刻,在此並不加以限制減銅蝕刻的順序。 4A-4C are cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention. The manufacturing method of the circuit board 100d of the present embodiment is similar to the manufacturing method of the circuit board 100c of the foregoing embodiment, but the main difference between the two is that after the step of FIG. 3F, the seed layer 175a is formed separately. After the three metal foil layers 170a and the second through holes T2, please refer to FIG. 4A, respectively. A first patterned photoresist layer 40 is on the seed layers 175a. Wherein, the first patterned photoresist layers 40 respectively expose a portion of the seed layers 175a. Here, before the first patterned photoresist layer 40 is formed, a copper reduction etching is performed so that the thickness of each seed layer 175a' plus the thickness of the third metal foil layer 170a' under it is approximately equal to the first The thickness of the metal foil layer 110a. Of course, the third metal foil layer 170a' may be subjected to copper-reduction etching before the seed layer 175a' is formed, and the order of copper-reduction etching is not limited herein.
接著,同時請參考圖4A及圖4B,以這些第一圖案化光阻層40為電鍍罩幕,以分別電鍍一電鍍材料184d於這些種子層175a上。接著,移除這些第一圖案化光阻層40,並透過例如是CNC銑切技術來沿著多條切割線Y切除膠層10及部分與膠層10重疊之第一金屬箔層110a、第二金屬箔層110b、這些第一介電層120、這些疊層結構150c、這些第二介電層160、這些第三金屬箔層170a’、這些種子層175a’及電鍍材料184d,而使第一金屬箔層110a與第二金屬箔層110b分離。接著,形成一第二圖案化光阻層50於第一金屬箔層110a上。 Next, referring to FIG. 4A and FIG. 4B, the first patterned photoresist layer 40 is a plating mask to respectively plate a plating material 184d on the seed layers 175a. Then, the first patterned photoresist layer 40 is removed, and the adhesive layer 10 and the first metal foil layer 110a partially overlapping the adhesive layer 10 are cut along a plurality of cutting lines Y by, for example, a CNC milling technique. a second metal foil layer 110b, the first dielectric layer 120, the stacked structures 150c, the second dielectric layers 160, the third metal foil layers 170a', the seed layers 175a' and the plating material 184d, A metal foil layer 110a is separated from the second metal foil layer 110b. Next, a second patterned photoresist layer 50 is formed on the first metal foil layer 110a.
之後,請同時參考圖4B與圖4C,移除未被電鍍材料184d所覆蓋之部分種子層175a’及其下方之部分第三金屬箔層170a”,而於第二介電層160上形成一第二圖案化金屬箔層170、一第二線路圖案184與至少一第二導電孔道190,以及於第二圖案化金屬箔層170與第二線路圖案184之間及第二介電層160與第二導電孔道190之間的一圖案 化種子層175,其中第二線路圖案184連接第二導電孔道190,且第二線路案184與第二導電孔道190一體成形。同時,以第二圖案化光阻層50為蝕刻罩幕,蝕刻暴露於第二圖案化光阻層50之外的部分第一金屬箔層110a,而於第一介電層120的第一表面122上形成第一圖案化金屬箔層110。此時,第一圖案化金屬箔層130與第一導電孔道140之間具有界面S1。至此,已完成線路板100d的製作。 Thereafter, referring to FIG. 4B and FIG. 4C, a portion of the seed layer 175a' not covered by the plating material 184d and a portion of the third metal foil layer 170a" below it are removed, and a second dielectric layer 160 is formed on the second dielectric layer 160. a second patterned metal foil layer 170, a second wiring pattern 184 and at least one second conductive via 190, and between the second patterned metal foil layer 170 and the second wiring pattern 184 and the second dielectric layer 160 a pattern between the second conductive vias 190 The seed layer 175 is formed, wherein the second circuit pattern 184 is connected to the second conductive via 190, and the second trace 184 is integrally formed with the second conductive via 190. At the same time, the second patterned photoresist layer 50 is used as an etching mask to etch a portion of the first metal foil layer 110a exposed outside the second patterned photoresist layer 50, and on the first surface of the first dielectric layer 120. A first patterned metal foil layer 110 is formed over 122. At this time, the first patterned metal foil layer 130 and the first conductive via 140 have an interface S1. So far, the production of the circuit board 100d has been completed.
當然,圖4A至圖4C所繪示的製程僅是作為舉例說明之用,部分步驟為目前線路板製程中常見的技術。本領域的技術人員當可依據實際狀況調整步驟順序、省略或增加可能的步驟,以符合製程需求,此處不再逐一贅述。 Of course, the processes illustrated in FIGS. 4A-4C are for illustrative purposes only, and some of the steps are common techniques in current circuit board processes. Those skilled in the art can adjust the sequence of steps according to actual conditions, omit or add possible steps to meet the process requirements, and will not be described one by one here.
綜上所述,本發明是採用對疏水薄膜照射雷射光束來形成凹刻圖案及貫孔,而後再形成線路圖案於凹刻圖案內以及形成導電孔道於貫孔內。因此,本發明之線路板可具有較佳可靠度的細線路。再者,由於本發明是採用無核心(coreless)技術來形成線路板,因此具有較佳的生產效率,適於量產。此外,此線路板上之線路圖案(及細線路)的製作並非採用習知壓合導電層的方式來形成,因此可有效提升線路板之線路佈局的自由度。 In summary, the present invention uses a laser beam to irradiate a laser beam to form an intaglio pattern and a through hole, and then forms a line pattern in the intaglio pattern and forms a conductive hole in the through hole. Therefore, the wiring board of the present invention can have a fine line of better reliability. Furthermore, since the present invention uses a coreless technology to form a wiring board, it has better production efficiency and is suitable for mass production. In addition, the circuit pattern (and fine lines) on the circuit board is not formed by the conventional method of pressing the conductive layer, so that the degree of freedom of the circuit board layout can be effectively improved.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.
10、10b‧‧‧膠層 10, 10b‧‧‧ glue layer
20‧‧‧疏水薄膜 20‧‧‧hydrophobic film
30、60‧‧‧圖案化光阻層 30, 60‧‧‧ patterned photoresist layer
40‧‧‧第一圖案化光阻層 40‧‧‧First patterned photoresist layer
50‧‧‧第二圖案化光阻層 50‧‧‧Second patterned photoresist layer
100a、100b、100c、100d、100e、100f‧‧‧線路板 100a, 100b, 100c, 100d, 100e, 100f‧‧‧ circuit boards
110‧‧‧第一圖案化金屬箔層 110‧‧‧First patterned metal foil layer
110a‧‧‧第一金屬箔層 110a‧‧‧First metal foil layer
110b‧‧‧第二金屬箔層 110b‧‧‧Second metal foil layer
120‧‧‧介電層 120‧‧‧ dielectric layer
122‧‧‧第一表面 122‧‧‧ first surface
124‧‧‧第二表面 124‧‧‧ second surface
130‧‧‧第一線路圖案 130‧‧‧First line pattern
140‧‧‧第一導電孔道 140‧‧‧First conductive tunnel
150‧‧‧疊層結構 150‧‧‧Laminated structure
151、152a‧‧‧第三表面 151, 152a‧‧‧ third surface
152、152c‧‧‧絕緣層 152, 152c‧‧‧ insulation
153c‧‧‧第四金屬箔層 153c‧‧‧Four metal foil layer
154、154c‧‧‧圖案導體層 154, 154c‧‧‧ patterned conductor layer
154a‧‧‧第二頂面 154a‧‧‧Second top
155c‧‧‧種子層 155c‧‧‧ seed layer
156、156c‧‧‧內連通結構 156, 156c‧‧‧ connected structure
156a‧‧‧第一頂面 156a‧‧‧First top surface
160‧‧‧第二介電層 160‧‧‧Second dielectric layer
170‧‧‧第二圖案化金屬箔層 170‧‧‧Second patterned metal foil layer
170a、170a’、170a”‧‧‧第三金屬箔層 170a, 170a’, 170a”‧‧‧ Third metal foil layer
175‧‧‧圖案化種子層 175‧‧‧ patterned seed layer
175a、175a’‧‧‧種子層 175a, 175a’‧‧‧ seed layer
180、182、184‧‧‧第二線路圖案 180, 182, 184‧‧‧ second line pattern
180a、180a’‧‧‧導電材料 180a, 180a’‧‧‧ conductive materials
182a、184d‧‧‧電鍍材料 182a, 184d‧‧‧ plating materials
190‧‧‧第二導電孔道 190‧‧‧Second conductive tunnel
C1‧‧‧凹刻圖案 C1‧‧‧ Intaglio pattern
H‧‧‧導氣孔 H‧‧‧ air vent
L1‧‧‧第一雷射光束 L1‧‧‧first laser beam
L2‧‧‧第二雷射光束 L2‧‧‧second laser beam
L3‧‧‧第三雷射光束 L3‧‧‧third laser beam
S1‧‧‧第一界面 S1‧‧‧ first interface
S2‧‧‧第二界面 S2‧‧‧ second interface
T1‧‧‧第一貫孔 T1‧‧‧ first through hole
T2‧‧‧第二貫孔 T2‧‧‧ second through hole
T3‧‧‧第二貫孔 T3‧‧‧Second hole
R‧‧‧封閉空間 R‧‧‧closed space
Y‧‧‧切割線 Y‧‧‧ cutting line
圖1A至圖1K為本發明之一實施例之一種線路板的製作方法的剖面示意圖。 1A to 1K are schematic cross-sectional views showing a method of fabricating a circuit board according to an embodiment of the present invention.
圖2A至圖2C為本發明之另一實施例之一種線路板的製作方法之局部步驟的剖面示意圖。 2A-2C are cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention.
圖3A至圖3I為本發明之另一實施例之一種線路板的製作方法之局部步驟的剖面示意圖。 3A-3I are cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention.
圖4A至圖4C為本發明之另一實施例之一種線路板的製作方法之局部步驟的剖面示意圖。 4A-4C are cross-sectional views showing a partial step of a method of fabricating a circuit board according to another embodiment of the present invention.
圖5A為本發明之一實施例之一種線路板的剖面示意圖。 5A is a cross-sectional view of a circuit board according to an embodiment of the present invention.
圖5B為本發明之另一實施例之一種線路板的剖面示意圖。 FIG. 5B is a cross-sectional view showing a circuit board according to another embodiment of the present invention.
100a‧‧‧線路板 100a‧‧‧ circuit board
110‧‧‧第一圖案化金屬箔層 110‧‧‧First patterned metal foil layer
120‧‧‧介電層 120‧‧‧ dielectric layer
122‧‧‧第一表面 122‧‧‧ first surface
124‧‧‧第二表面 124‧‧‧ second surface
130‧‧‧第一線路圖案 130‧‧‧First line pattern
140‧‧‧第一導電孔道 140‧‧‧First conductive tunnel
150‧‧‧疊層結構 150‧‧‧Laminated structure
152‧‧‧絕緣層 152‧‧‧Insulation
152a‧‧‧第三表面 152a‧‧‧ third surface
154‧‧‧圖案導體層 154‧‧‧patterned conductor layer
156‧‧‧內連通結構 156‧‧‧Internal connected structure
160‧‧‧第二介電層 160‧‧‧Second dielectric layer
170‧‧‧第二圖案化金屬箔層 170‧‧‧Second patterned metal foil layer
175‧‧‧圖案化種子層 175‧‧‧ patterned seed layer
180‧‧‧第二線路圖案 180‧‧‧second line pattern
190‧‧‧第二導電孔道 190‧‧‧Second conductive tunnel
T2‧‧‧第二貫孔 T2‧‧‧ second through hole
S1‧‧‧第一界面 S1‧‧‧ first interface
Claims (13)
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TW201008411A (en) * | 2008-08-13 | 2010-02-16 | Unimicron Technology Corp | Embedded structure and method for making the same |
TW201029534A (en) * | 2008-12-02 | 2010-08-01 | Panasonic Elec Works Co Ltd | Method for manufacturing circuit board, and circuit board obtained using the manufacturing method |
TW201124028A (en) * | 2009-12-29 | 2011-07-01 | Subtron Technology Co Ltd | Circuit substrate and manufacturing method thereof |
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TW201029534A (en) * | 2008-12-02 | 2010-08-01 | Panasonic Elec Works Co Ltd | Method for manufacturing circuit board, and circuit board obtained using the manufacturing method |
TW201124028A (en) * | 2009-12-29 | 2011-07-01 | Subtron Technology Co Ltd | Circuit substrate and manufacturing method thereof |
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