TWI470815B - Silicon-based solar cell and method of fabricating the same - Google Patents

Silicon-based solar cell and method of fabricating the same Download PDF

Info

Publication number
TWI470815B
TWI470815B TW100141938A TW100141938A TWI470815B TW I470815 B TWI470815 B TW I470815B TW 100141938 A TW100141938 A TW 100141938A TW 100141938 A TW100141938 A TW 100141938A TW I470815 B TWI470815 B TW I470815B
Authority
TW
Taiwan
Prior art keywords
electrode
solar cell
alloy
based solar
semiconductor structure
Prior art date
Application number
TW100141938A
Other languages
Chinese (zh)
Other versions
TW201322463A (en
Inventor
Chung Wen Lan
Original Assignee
Chung Wen Lan
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chung Wen Lan filed Critical Chung Wen Lan
Priority to TW100141938A priority Critical patent/TWI470815B/en
Publication of TW201322463A publication Critical patent/TW201322463A/en
Application granted granted Critical
Publication of TWI470815B publication Critical patent/TWI470815B/en

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Description

矽基太陽能電池及其製造方法Silicon-based solar cell and method of manufacturing same

本發明係關於一種矽基太陽能電池(silicon-based solar cell)及其製造方法,並且特別地,本發明乃關於一種具有特殊背電極(back electrode)結構的矽基太陽能電池及其製造方法。The present invention relates to a silicon-based solar cell and a method of fabricating the same, and in particular, to a germanium-based solar cell having a special back electrode structure and a method of fabricating the same.

光伏元件(photovoltaic device)因為其將發自一光源(例如,太陽光)中容易取得的能量轉換成電力,以操控例如,計算機、電腦、加熱器…,等電子裝置,所以光伏元件已被廣泛地使用。最常見的光伏元件即為矽基太陽能電池。Photovoltaic devices have been widely used because they convert energy that is easily obtained from a light source (for example, sunlight) into electricity to manipulate electronic devices such as computers, computers, heaters, and the like. Use. The most common photovoltaic component is a germanium based solar cell.

矽基太陽能電池係指利用取自單晶矽晶棒或多晶矽鑄錠之結晶矽基材所製作的太陽能電池。矽基太陽能電池之所以廣泛地被運用,主要是其在技術上的三大突破:(1)表面鈍化技術;(2)切割結晶矽基材的線切割技術;以及(3)銀製正電極(front electrode)與鋁製背電極的共燒技術(co-firing)。A ruthenium-based solar cell refers to a solar cell fabricated using a crystalline ruthenium substrate obtained from a single crystal twin rod or a polycrystalline tantalum ingot. The widespread use of germanium-based solar cells is mainly due to three major breakthroughs in technology: (1) surface passivation technology; (2) wire-cutting technology for cutting crystalline germanium substrates; and (3) silver positive electrodes ( Front electrode) Co-firing with an aluminum back electrode.

結晶矽基材的表面原子不像內部原子一般友共價鍵結,而有許多空的懸浮鍵。表面鈍化技術即是利用例如氫原子鈍化熱氧化或退火等方式,讓表面鈍化,減少載子在表面復合的機率,以提升矽基太陽能電池的光電轉換效率。The surface atoms of the crystalline germanium substrate are not covalently bonded like internal atoms, but have many empty floating bonds. The surface passivation technology utilizes, for example, hydrogen atom passivation thermal oxidation or annealing to passivate the surface and reduce the probability of carrier recombination on the surface to improve the photoelectric conversion efficiency of the germanium-based solar cell.

切割結晶矽基材的線切割技術可以讓結晶矽基材的厚度減少,進而降低矽基太陽能電池的製造成本。線切割技術讓商用的結晶矽基材的厚度從原本的200μm降至180μm,甚至降至160μm、150μm以下。The wire-cutting technique of cutting a crystalline germanium substrate can reduce the thickness of the crystalline germanium substrate, thereby reducing the manufacturing cost of the germanium-based solar cell. Wire-cutting technology reduces the thickness of commercial crystalline germanium substrates from the original 200μm to 180μm, even to 160μm and 150μm.

在矽基太陽能電池上形成電極的先前技術,先在矽基太陽能電池的正表面及背表面上塗佈金屬漿料後,需要執行兩次燒結程序,才能形成具有良好的歐姆接觸之金屬電極。典型的矽基太陽能電池,其正表面塗佈導電銀漿,其背表面塗佈導電鋁漿以及導電銀漿(或導電銀鋁漿)。共燒技術則只需執行一次燒結程序,即同時形成具有良好的歐姆接觸的正電極以及供焊接用的匯流排電極(bus bar)、鋁形成的背電極以及供焊接用的匯流排電極。鋁局部擴散至矽基太陽能電池的背表面裡,形成了背表面電場(back surface filed,BSF)。背表面電場反射少數載子並增加多數載子的收集再傳輸至銀或銀鋁形成的背電極,進而提升矽基太陽能電池的整體效能。In the prior art for forming electrodes on a ruthenium-based solar cell, after the metal paste was applied on the front and back surfaces of the ruthenium-based solar cell, two sintering procedures were required to form a metal electrode having good ohmic contact. A typical bismuth-based solar cell is coated with a conductive silver paste on its front surface and a conductive aluminum paste and a conductive silver paste (or conductive silver-aluminum paste) on its back surface. The co-firing technique only needs to perform a sintering process, that is, simultaneously forming a positive electrode having a good ohmic contact, a bus bar for soldering, a back electrode formed of aluminum, and a bus bar electrode for soldering. The aluminum partially diffuses into the back surface of the germanium-based solar cell to form a back surface filed (BSF). The back surface electric field reflects minority carriers and increases the collection of majority carriers and transports them to the back electrode formed of silver or silver-aluminum, thereby improving the overall efficiency of the germanium-based solar cell.

背電極的厚度也會影響矽基太陽能電池的整體效能。以往採用厚度200μm結晶矽基材所製造的太陽能電池,背電極的厚度可達約60μm,不至影響矽基太陽能電池的整體效能,也不會降低矽基太陽能電池的製造良率。然而,隨著結晶矽基材的厚度降至180μm,由於形成背電極的金屬漿料(例如,導電鋁漿)幾乎全面被覆矽基太陽能電池的背表面,並且由於在燒結過程中導電漿料與結晶矽基材之熱膨脹係數的差異,厚度約60μm的金屬漿料在形成背電極的過程會造成矽基太陽能電池翹曲,進而造成翹曲的矽基太陽能電池在後續封裝時破裂。因此,目前採用厚度180μm之結晶矽基材的矽基太陽能電池,其背電極的厚度已降至40μm,以避免在共燒製程中造成矽基太陽能電池翹曲。但是此種降低背電極厚度的做法,也多少降低矽基太陽能電池的整體效能。The thickness of the back electrode also affects the overall performance of the germanium based solar cell. In the past, a solar cell manufactured by using a 200 μm thick crystalline germanium substrate has a back electrode thickness of about 60 μm, which does not affect the overall performance of the germanium-based solar cell, and does not reduce the manufacturing yield of the germanium-based solar cell. However, as the thickness of the crystalline germanium substrate is reduced to 180 μm, the metal paste forming the back electrode (for example, a conductive aluminum paste) is almost completely covered on the back surface of the germanium-based solar cell, and due to the conductive paste during the sintering process The difference in thermal expansion coefficient of the crystalline germanium substrate, the metal paste having a thickness of about 60 μm causes warpage of the germanium-based solar cell in the process of forming the back electrode, thereby causing the warped germanium-based solar cell to rupture in subsequent packaging. Therefore, at present, a ruthenium-based solar cell having a crystal ruthenium substrate having a thickness of 180 μm has a thickness of the back electrode which has been reduced to 40 μm to avoid warpage of the ruthenium-based solar cell in the co-firing process. However, this practice of reducing the thickness of the back electrode also somewhat reduces the overall efficiency of the germanium-based solar cell.

此外,共燒完成正電極、背電極以及匯流排電極的前提,是在共燒過程中,正電極、背電極以及匯流排電極造成的熱膨脹不致造成矽基太陽能電池翹曲。因此,實務上,採用共燒技術時,若基於成本或效能等因素,須換掉原採用形成背電極的金屬漿料(例如,導電鋁漿),則須將其他金屬漿料一併換掉,這是需多次嘗試、耗時、降低產能的工作,常常讓人卻步。In addition, the premise of co-firing to complete the positive electrode, the back electrode, and the bus bar electrode is that the thermal expansion caused by the positive electrode, the back electrode, and the bus bar electrode does not cause warpage of the bismuth-based solar cell during the co-firing process. Therefore, in practice, when the co-firing technology is used, if the metal paste (for example, conductive aluminum paste) originally formed by the back electrode is replaced by factors such as cost or efficiency, the other metal pastes must be replaced. This is a work that requires multiple attempts, time consuming, and reduced productivity, which is often prohibitive.

因此,本發明所欲解決的技術問題在於提供一種矽基太陽能電池及其製造方法。並且,根據本發明之矽基太陽能電池具有特殊背電極結構,以避免在共燒製程中造成矽基太陽能電池翹曲。Therefore, the technical problem to be solved by the present invention is to provide a germanium-based solar cell and a method of manufacturing the same. Moreover, the ruthenium-based solar cell according to the present invention has a special back electrode structure to avoid warpage of the ruthenium-based solar cell in the co-firing process.

因此,本發明之另一面向在於提供一種矽基太陽能電池及其製造方法。並且,根據本發明之矽基太陽能電池其結晶矽基材可降至約170μm以下的厚度,且其背電極具有厚達約40μm以上的厚度,以提升矽基太陽能電池的整體效能,降低矽基太陽能電池的製造成本。Accordingly, another aspect of the present invention is to provide a germanium-based solar cell and a method of fabricating the same. Moreover, the bismuth-based solar cell according to the present invention has a crystalline germanium substrate which can be reduced to a thickness of about 170 μm or less, and a back electrode having a thickness of about 40 μm or more to improve the overall efficiency of the germanium-based solar cell and reduce the sulfhydryl group. The manufacturing cost of solar cells.

根據本發明之一較佳具體實施例之一矽基太陽能電池,其包含一半導體結構組合、一正電極、至少一背面匯流排電極以及一背電極。該半導體結構組合包含至少一p-n接面,並且具有一正表面以及一背表面。該正電極係形成在該半導體結構組合之該正表面上。該至少一背面匯流排電極係形成在該半導體結構組合之該背表面上。該背電極係形成在該半導體結構組合之該背表面上,且覆蓋該背表面上形成該至少一背面匯流排電極以外的區域。特別地,該背電極並且具有至少一第一溝槽。A bismuth-based solar cell according to a preferred embodiment of the present invention comprises a semiconductor structure combination, a positive electrode, at least one backside bus electrode, and a back electrode. The semiconductor structure combination includes at least one p-n junction and has a front surface and a back surface. The positive electrode is formed on the front surface of the semiconductor structure combination. The at least one backside busbar electrode is formed on the back surface of the semiconductor structure combination. The back electrode is formed on the back surface of the semiconductor structure combination and covers a region on the back surface other than the at least one back bus bar electrode. In particular, the back electrode also has at least one first trench.

於一具體實施例中,每一第一溝槽內該背電極可以具有一第一殘留厚度,也可以沒有殘留厚度。In one embodiment, the back electrode in each of the first trenches may have a first residual thickness or may have no residual thickness.

於一具體實施例中,每一第一溝槽係大致與該至少一背面匯流排電極垂直。In one embodiment, each of the first trenches is substantially perpendicular to the at least one backside bus electrode.

於一具體實施例中,該背電極並且具有至少一第二溝槽,每一第二溝槽係大致與該至少一背面匯流排電極平行。In one embodiment, the back electrode has at least one second trench, each second trench being substantially parallel to the at least one backside bus electrode.

於一具體實施例中,每一第二溝槽內該背電極可以具有一第二殘留厚度,也可以沒有殘留厚度。In one embodiment, the back electrode in each of the second trenches may have a second residual thickness or may have no residual thickness.

於一具體實施例中,該半導體結構組合包含一結晶矽基材。該結晶矽基材之厚度小於約170μm,並且該背電極之厚度大於約40μm。In one embodiment, the semiconductor structure combination comprises a crystalline germanium substrate. The crystalline germanium substrate has a thickness of less than about 170 [mu]m and the back electrode has a thickness greater than about 40 [mu]m.

於一具體實施例中,該至少一背面匯流排電極大致上係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金或其混合物所形成。In one embodiment, the at least one backside bus electrode is substantially aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy or a mixture thereof. Formed.

於一具體實施例中,該至少一正電極大致上係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金或其混合物所形成。In one embodiment, the at least one positive electrode is substantially formed of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy or a mixture thereof. .

於一具體實施例中,該背電極大致上係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金或其混合物所形成。In one embodiment, the back electrode is formed substantially of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy, or a mixture thereof.

根據本發明之一較佳具體實施例之一種製造矽基太陽能電池的方法,首先,係形成一半導體結構組合。該半導體結構組合包含至少一p-n接面,並且具有一正表面以及一背表面。接著,該方法係在該半導體結構組合之該正表面上,塗佈具有一第一圖案之一第一導電漿。該第一圖案對應一正電極。接著,該方法係在該半導體結構組合之該背表面上,塗佈具有一第二圖案之一第二導電漿。該第二圖案對應一背電極。接著,該方法係在該半導體結構組合之該背表面上,塗佈具有一第三圖案之一第三導電漿。該第三圖案對應至少一背面匯流排電極。最後,該方法係對上一步驟之結構執行一共燒製程,具有該第一圖案之該第一導電漿即燒結成該正電極,具有該第二圖案之該第二導電漿即燒結成該背電極,且有該第三圖案之該第三導電漿即燒結成該至少一背面匯流排電極。特別地,該背電極具有至少一第一溝槽。每一第一溝槽內該背電極可具有一第一殘留厚度。In accordance with a preferred embodiment of the present invention, a method of fabricating a germanium-based solar cell, first, forms a semiconductor structure combination. The semiconductor structure combination includes at least one p-n junction and has a front surface and a back surface. Next, the method applies a first conductive paste having a first pattern on the front surface of the semiconductor structure assembly. The first pattern corresponds to a positive electrode. Next, the method applies a second conductive paste having a second pattern on the back surface of the semiconductor structure assembly. The second pattern corresponds to a back electrode. Next, the method applies a third conductive paste having a third pattern on the back surface of the semiconductor structure combination. The third pattern corresponds to at least one back bus bar electrode. Finally, the method performs a co-firing process on the structure of the previous step, the first conductive paste having the first pattern is sintered into the positive electrode, and the second conductive paste having the second pattern is sintered into the back And the third conductive paste having the third pattern is sintered into the at least one back bus bar electrode. In particular, the back electrode has at least one first trench. The back electrode in each of the first trenches may have a first residual thickness.

於一具體實施例中,該第一導電漿係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金或其混合物形成之顆粒混合成的導電漿。In one embodiment, the first conductive paste is a mixture of particles formed of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy or a mixture thereof. A conductive paste.

於一具體實施例中,該第二導電漿係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金或其混合物形成之顆粒混合成的導電漿。In one embodiment, the second conductive paste is a mixture of particles formed of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy or a mixture thereof. A conductive paste.

於一具體實施例中,該第三導電漿係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金或其混合物形成之顆粒混合成的導電漿。In one embodiment, the third conductive paste is a mixture of particles formed of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy or a mixture thereof. A conductive paste.

關於本發明之優點與精神可以藉由以下的發明詳述及所附圖式得到進一步的瞭解。The advantages and spirit of the present invention will be further understood from the following detailed description of the invention.

本發明係提供一種矽基太陽能電池及其製造方法。並且,根據本發明之矽基太陽能電池具有特殊背電極結構,以避免在共燒製程中造成矽基太陽能電池翹曲。並且,根據本發明之矽基太陽能電池其結晶矽基材可降至約170μm以下的厚度,且其背電極具有厚達約40μm以上的厚度,以提升矽基太陽能電池的整體效能,降低矽基太陽能電池的製造成本。進一步,根據本發明之矽基太陽能電池利於往後基於成本或效能等因素,汰換掉原採用的金屬漿料。The present invention provides a bismuth based solar cell and a method of fabricating the same. Moreover, the ruthenium-based solar cell according to the present invention has a special back electrode structure to avoid warpage of the ruthenium-based solar cell in the co-firing process. Moreover, the bismuth-based solar cell according to the present invention has a crystalline germanium substrate which can be reduced to a thickness of about 170 μm or less, and a back electrode having a thickness of about 40 μm or more to improve the overall efficiency of the germanium-based solar cell and reduce the sulfhydryl group. The manufacturing cost of solar cells. Further, the ruthenium-based solar cell according to the present invention facilitates replacement of the originally used metal paste based on factors such as cost or efficiency.

請參閱第1圖、第2圖、第3圖及第4圖,第1圖係本發明之一較佳具體實施例之矽基太陽能電池1的底視圖。第2圖係本發明之一較佳具體實施例之矽基太陽能電池1的頂視圖。第3圖係沿第1圖及第2圖中A-A線的剖面視圖。第4圖係沿第1圖及第2圖中B-B線的剖面視圖。Please refer to FIG. 1, FIG. 2, FIG. 3 and FIG. 4, and FIG. 1 is a bottom view of a bismuth-based solar cell 1 according to a preferred embodiment of the present invention. Figure 2 is a top plan view of a germanium-based solar cell 1 in accordance with a preferred embodiment of the present invention. Fig. 3 is a cross-sectional view taken along line A-A of Fig. 1 and Fig. 2; Fig. 4 is a cross-sectional view taken along line B-B of Fig. 1 and Fig. 2;

如第1圖、第2圖、第3圖及第4圖所示,本發明之矽基太陽能電池1包含一半導體結構組合10、一正電極12、一背電極14以及至少一背面匯流排電極(16a、16b)。該半導體結構組合10包含至少一p-n接面106,並且具有一正表面102以及一背表面104。該正表面102朝上,將面向太陽。為降低入射太陽光的反射率,如第3圖及第4圖所示,該正表面102經粗紋化處理成粗糙表面為佳。As shown in FIG. 1, FIG. 2, FIG. 3 and FIG. 4, the bismuth-based solar cell 1 of the present invention comprises a semiconductor structure 10, a positive electrode 12, a back electrode 14, and at least one back bus electrode. (16a, 16b). The semiconductor structure assembly 10 includes at least one p-n junction 106 and has a front surface 102 and a back surface 104. The front surface 102 faces upwards and will face the sun. In order to reduce the reflectance of incident sunlight, as shown in Figs. 3 and 4, the front surface 102 is preferably roughened to a rough surface.

該正電極12係形成在該半導體結構組合10之該正表面102上。如第2圖所示,該正電極12包含線寬較細的網柵電極(grid)122以及線寬較粗的至少一正面匯流排電極124。該至少一正面匯流排電極124係沿第1圖中Y方向排列,且供該矽基太陽能電池1串聯時焊接之用。一般矽基太陽能電池1會有兩條或三條正面匯流排電極124。The positive electrode 12 is formed on the front surface 102 of the semiconductor structure assembly 10. As shown in FIG. 2, the positive electrode 12 includes a grid electrode 122 having a thin line width and at least one front bus bar electrode 124 having a relatively large line width. The at least one front bus bar electrode 124 is arranged along the Y direction in FIG. 1 and is used for soldering the bismuth-based solar cell 1 in series. Generally, the bismuth-based solar cell 1 has two or three front bus bar electrodes 124.

於一具體實施例中,該網柵電極122以及該至少一正面匯流排電極124大致上係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金、其混合物或其他能與矽形成良好歐姆接觸之金屬所形成。該該網柵電極122以及該至少一正面匯流排電極124大致上係由銀形成者為佳。In one embodiment, the grid electrode 122 and the at least one front bus bar electrode 124 are substantially aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum. Alloys, palladium alloys, mixtures thereof or other metals that form good ohmic contact with tantalum. Preferably, the grid electrode 122 and the at least one front bus bar electrode 124 are formed of silver.

該至少一背面匯流排電極(16a、16b)係形成在該半導體結構組合10之該背表面104上,且供該矽基太陽能電池1串聯時焊接之用。於如第1圖所示的案例中,三條排成一欄的背面匯流排電極16a與三條排成一欄的背面匯流排電極16b成對稱排列,且沿第1圖中Y方向排列。The at least one back bus bar electrode (16a, 16b) is formed on the back surface 104 of the semiconductor structure assembly 10 and is used for soldering the germanium-based solar cell 1 in series. In the case shown in Fig. 1, three rear side bus bar electrodes 16a arranged in a line are arranged symmetrically with three rear side bus bar electrodes 16b arranged in a row, and are arranged in the Y direction in Fig. 1.

該背電極14係形成在該半導體結構組合10之該背表面104上,且覆蓋該背表面104上形成該至少一背面匯流排電極(16a、16b)以外的區域。實務上,該正電極12、該背電極14以及該至少一背面匯流排電極(16a、16b)係藉由一共燒製程所形成。The back electrode 14 is formed on the back surface 104 of the semiconductor structure assembly 10 and covers a region of the back surface 104 other than the at least one back surface bus electrode (16a, 16b). In practice, the positive electrode 12, the back electrode 14, and the at least one back bus electrode (16a, 16b) are formed by a co-firing process.

於一具體實施例中,該背電極14大致上係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金、其混合物或其他能與矽形成良好歐姆接觸之金屬所形成。該背電極14大致上係由鋁形成者為佳。於共燒製程中,形成該背電極14的鋁局部擴散至該半導體結構組合10的背表面104裡,形成了背表面電場。背表面電場反射少數載子並增加多數載子的收集再傳輸至該至少一背面匯流排電極(16a、16b),進而提升該矽基太陽能電池1的整體效能。如第1圖所示,該三條背面匯流排電極16a與該背面匯流排電極16b成對稱排列,該三條背面匯流排電極16a負責收集第1圖面左半邊的多數載子,該背面匯流排電極16b負責收集第1圖面右半邊的多數載子。該三條背面匯流排電極16a與該背面匯流排電極16b成類似虛線的排列,可增加鋁形成背表面電場的面積,以提升該矽基太陽能電池1的整體效能。本發明之矽基太陽能電池1的背面匯流排電極,也可以如傳統矽基太陽能電池的背面匯流排電極一樣,為兩條或三條從該矽基太陽能電池1的邊緣延續至相對的邊緣之電極。In one embodiment, the back electrode 14 is substantially made of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy, mixture thereof or other energy. Formed by a metal that forms a good ohmic contact with the crucible. The back electrode 14 is preferably formed of aluminum. In the co-firing process, the aluminum forming the back electrode 14 is partially diffused into the back surface 104 of the semiconductor structure assembly 10 to form a back surface electric field. The back surface electric field reflects minority carriers and increases the collection of majority carriers and transmits them to the at least one back bus bar electrode (16a, 16b), thereby improving the overall efficiency of the germanium based solar cell 1. As shown in FIG. 1, the three back bus bar electrodes 16a are arranged symmetrically with the back bus bar electrode 16b, and the three back bus bar electrodes 16a are responsible for collecting a majority carrier of the left half of the first drawing, the back bus bar electrode 16b is responsible for collecting the majority of the carriers on the right half of the first picture. The three back bus bar electrodes 16a and the back bus bar electrodes 16b are arranged in a dashed line to increase the area of the aluminum surface forming the back surface electric field to improve the overall performance of the germanium-based solar cell 1. The back side bus electrode of the bismuth-based solar cell 1 of the present invention may also be two or three electrodes extending from the edge of the bismuth-based solar cell 1 to the opposite edge, like the back bus bar electrode of the conventional bismuth-based solar cell. .

於一具體實施例中,該至少一背面匯流排電極(16a、16b)大致上係由鋁、銀、銀與鋁的混合物或其他能與矽形成良好歐姆接觸之金屬所形成。該至少一背面匯流排電極(16a、16b)大致上係由銀/鋁或銀形成者為佳。In one embodiment, the at least one backside busbar electrode (16a, 16b) is substantially formed of a mixture of aluminum, silver, silver, and aluminum or other metal capable of forming good ohmic contact with the crucible. Preferably, the at least one back bus bar electrode (16a, 16b) is formed of silver/aluminum or silver.

特別地,該背電極14並且具有至少一第一溝槽142。每一第一溝槽142內該背電極14可以沒有殘留厚度。每一第一溝槽142內該背電極14也可以具有一第一殘留厚度,如第3圖所示,以降低第一溝槽142背表面電場的形成及多數載子的傳導造成的影響。In particular, the back electrode 14 also has at least one first trench 142. The back electrode 14 in each of the first trenches 142 may have no residual thickness. The back electrode 14 in each of the first trenches 142 may also have a first residual thickness, as shown in FIG. 3, to reduce the formation of an electric field on the back surface of the first trench 142 and the influence of conduction of majority carriers.

於一具體實施例中,每一第一溝槽142係大致與該至少一背面匯流排電極(16a、16b)垂直。如第1圖所示,該三條背面匯流排電極16a與該三條背面匯流排電極16b係沿第1圖中Y方向排列,每一第一溝槽142係沿第1圖中X方向排列,以中斷該背電極14的區塊沿Y方向的連續性,進而讓該背電極14在共燒過程中其熱膨脹限縮在被第一溝槽142中斷的區塊內。於實際應用中,第一溝槽142可以是如第1圖與相鄰的第一溝槽142、背面匯流排電極(16a、6b)、該矽基太陽能電池1的邊緣存有間隙。第一溝槽142也可以是連續的溝槽,從背面匯流排電極16a延續至背面匯流排電極16b,從背面匯流排電極16a或背面匯流排電極16b延續至該矽基太陽能電池1的邊緣。In one embodiment, each of the first trenches 142 is substantially perpendicular to the at least one backside bus bar electrode (16a, 16b). As shown in FIG. 1 , the three back bus bar electrodes 16 a and the three back bus bar electrodes 16 b are arranged along the Y direction in FIG. 1 , and each of the first trenches 142 is arranged along the X direction in FIG. 1 . The continuity of the block of the back electrode 14 in the Y direction is interrupted, thereby allowing the back electrode 14 to shrink its thermal expansion within the block interrupted by the first trench 142 during co-firing. In practical applications, the first trench 142 may have a gap between the first trench 142 and the back bus bar electrode (16a, 6b) as shown in FIG. 1 and the edge of the germanium-based solar cell 1. The first trench 142 may also be a continuous trench extending from the back bus bar electrode 16a to the back bus bar electrode 16b, and continuing from the back bus bar electrode 16a or the back bus bar electrode 16b to the edge of the germanium-based solar cell 1.

於一具體實施例中,該背電極14並且具有至少一第二溝槽144。每一第二溝槽144內該背電極14可以沒有殘留厚度。每一第二溝槽144內該背電極14也可以具有一第二殘留厚度,如第4圖所示。每一第二溝槽144係大致與該至少一背面匯流排電極(16a、16b)平行。如第1圖所示,該三條背面匯流排電極16a與該三條背面匯流排電極16b係沿第1圖中Y方向排列,每一第二溝槽144係沿第1圖中Y方向排列,以減緩該背電極14在共燒過程中的熱膨脹。於如第1圖所示的案例中,該三條背面匯流排電極16a與該三條背面匯流排電極16b成對稱排列,因此,第二溝槽144以對稱排列為佳,不致影響該背面匯流排電極16a負責收集第1圖面左半邊的多數載子,該背面匯流排電極16b負責收集第1圖面右半邊的多數載子。於實際應用中,第二溝槽144可以是如第1圖與相鄰的第二溝槽144、該矽基太陽能電池1的邊緣存有間隙。第二溝槽144也可以是連續的溝槽,從該矽基太陽能電池1的邊緣延續至相對的邊緣。In one embodiment, the back electrode 14 also has at least one second trench 144. The back electrode 14 may have no residual thickness in each of the second trenches 144. The back electrode 14 in each of the second trenches 144 may also have a second residual thickness as shown in FIG. Each of the second trenches 144 is substantially parallel to the at least one back bus bar electrode (16a, 16b). As shown in FIG. 1 , the three back bus bar electrodes 16 a and the three back bus bar electrodes 16 b are arranged along the Y direction in FIG. 1 , and each of the second trenches 144 is arranged along the Y direction in FIG. 1 . The thermal expansion of the back electrode 14 during co-firing is slowed down. In the case shown in FIG. 1, the three back bus bar electrodes 16a are symmetrically arranged with the three back bus bar electrodes 16b. Therefore, the second trenches 144 are preferably arranged symmetrically so as not to affect the back bus bar electrodes. 16a is responsible for collecting the majority carriers of the left half of the first drawing, and the back bus electrode 16b is responsible for collecting the majority carriers of the right half of the first drawing. In a practical application, the second trench 144 may be a gap between the edge of the germanium-based solar cell 1 and the adjacent second trench 144 as shown in FIG. 1 . The second trench 144 may also be a continuous trench extending from the edge of the germanium based solar cell 1 to the opposite edge.

於一具體實施例中,該半導體結構組合10包含一結晶矽基材101。該結晶矽基材101之厚度可以小於約170μm,甚至降至160μm、150μm以下,以降低該矽基太陽能電池1的製造成本。並且,該背電極14之厚度可以大於約40μm,甚至厚達60μm,以提升該矽基太陽能電池1的整體效能。In one embodiment, the semiconductor structure assembly 10 comprises a crystalline germanium substrate 101. The thickness of the crystalline germanium substrate 101 may be less than about 170 μm, or even less than 160 μm and 150 μm, to reduce the manufacturing cost of the germanium-based solar cell 1. Moreover, the thickness of the back electrode 14 may be greater than about 40 μm, or even as thick as 60 μm, to enhance the overall performance of the germanium-based solar cell 1.

於一具體實施例中,該半導體結構組合10包含p型態結晶矽基材101,並且在p型態結晶矽基材101的表面植佈n型態摻雜以形成n型態區域。該半導體結構組合10包含一鈍化層108覆蓋該n型態區域,並且提供該正表面102。根據本發明之矽基太陽能電池1進一步含一抗反射層18,如第3圖及第4圖所示,該抗反射層18覆蓋該鈍化層108。In one embodiment, the semiconductor structure assembly 10 comprises a p-type crystalline germanium substrate 101, and an n-type doped region is implanted on the surface of the p-type crystalline germanium substrate 101 to form an n-type region. The semiconductor structure assembly 10 includes a passivation layer 108 overlying the n-type region and providing the front surface 102. The ruthenium-based solar cell 1 according to the present invention further includes an anti-reflection layer 18 which covers the passivation layer 108 as shown in FIGS. 3 and 4.

於另一具體實施例中,該半導體結構組合10包含n型態結晶矽基材101,並且在n型態結晶矽基材101的表面植佈p型態摻雜以形成p型態區域。該半導體結構組合10包含一鈍化層108覆蓋該p型態區域,並且提供該正表面102。根據本發明之矽基太陽能電池1進一步含一抗反射層18,如第3圖及第4圖所示,該抗反射層18覆蓋該鈍化層108。In another embodiment, the semiconductor structure assembly 10 includes an n-type crystalline germanium substrate 101, and a p-type doping is implanted on the surface of the n-type crystalline germanium substrate 101 to form a p-type region. The semiconductor structure assembly 10 includes a passivation layer 108 overlying the p-type region and provides the front surface 102. The ruthenium-based solar cell 1 according to the present invention further includes an anti-reflection layer 18 which covers the passivation layer 108 as shown in FIGS. 3 and 4.

於另一具體實施例中,該半導體結構組合10即為如美國專利公告號第5,935,344號所揭示的矽異質接面太陽能電池(silicon heterojunction solar cell)其結構。矽異質接面太陽能電池的結構請參考美國專利公告號第5,935,344號,在此不再贅述。In another embodiment, the semiconductor structure assembly 10 is a structure of a silicon heterojunction solar cell as disclosed in U.S. Patent No. 5,935,344. For the structure of the heterojunction solar cell, please refer to U.S. Patent No. 5,935,344, which is not described here.

請參閱第5A圖至第5D圖,係以截面視圖根據本發明之第二較佳具體實施例之製造如第1圖沿A-A線的剖面視圖所示之矽基太陽能電池1的方法。Referring to FIGS. 5A to 5D, a method of manufacturing a bismuth-based solar cell 1 as shown in the cross-sectional view taken along line A-A of FIG. 1 according to a second preferred embodiment of the present invention is a cross-sectional view.

如第5A圖所示,根據本發明之一較佳具體實施例之方法,首先,係形成一半導體結構組合10。該半導體結構組合10包含至少一p-n接面106,並且具有一正表面102以及一背表面104。該正表面102朝上,將面向太陽。為降低入射太陽光的反射率,如第5A圖所示,該正表面102經粗紋化處理成粗糙表面為佳。於一具體實施例中,該半導體結構組合10包含一結晶矽基材101,並且該結晶矽基材101具有小於約170μm之一厚度,甚至降至160μm、150μm以下。As shown in FIG. 5A, in accordance with a preferred embodiment of the present invention, first, a semiconductor structure combination 10 is formed. The semiconductor structure assembly 10 includes at least one p-n junction 106 and has a front surface 102 and a back surface 104. The front surface 102 faces upwards and will face the sun. In order to reduce the reflectance of the incident sunlight, as shown in Fig. 5A, the front surface 102 is roughened to a rough surface. In one embodiment, the semiconductor structure assembly 10 comprises a crystalline germanium substrate 101, and the crystalline germanium substrate 101 has a thickness of less than about 170 μm, even down to 160 μm, less than 150 μm.

接著,如第5B圖所示,本發明之方法係在該半導體結構組合10之該正表面102上,塗佈具有一第一圖案之一第一導電漿12' 。該第一圖案對應一正電極12,包含線寬較細的網柵電極122以及線寬較粗的至少一正面匯流排電極124。Next, as shown in FIG. 5B, the method of the present invention applies a first conductive paste 12 ' having a first pattern on the front surface 102 of the semiconductor structure assembly 10. The first pattern corresponds to a positive electrode 12, and includes a grid electrode 122 having a thin line width and at least one front bus bar electrode 124 having a relatively large line width.

於一具體實施例中,該第一導電漿12' 係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金或其混合物形成之顆粒混合成的導電漿,或其他商用導電金屬漿料。該第一導電漿12' 係由銀顆粒混合成的導電漿為佳。In a specific embodiment, the first conductive paste 12 ' is formed of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy or a mixture thereof. A conductive paste in which the particles are mixed, or other commercially available conductive metal paste. The first conductive paste 12 ' is preferably a conductive paste in which silver particles are mixed.

接著,如第5B圖所示,本發明之方法係在該半導體結構組合10之該背表面104上,塗佈具有一第二圖案之一第二導電漿14' 。該第二圖案對應一背電極14。Next, as shown in FIG. 5B, the method of the present invention applies a second conductive paste 14 ' having a second pattern on the back surface 104 of the semiconductor structure assembly 10. The second pattern corresponds to a back electrode 14.

於一具體實施例中,該第二導電漿14' 係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金或其混合物形成之顆粒混合成的導電漿,或其他商用導電金屬漿料。該第二導電漿14' 係由鋁顆粒混合成的導電漿為佳。In a specific embodiment, the second conductive paste 14 ' is formed of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy or a mixture thereof. A conductive paste in which the particles are mixed, or other commercially available conductive metal paste. The second conductive paste 14 ' is preferably a conductive paste in which aluminum particles are mixed.

接著,如第5B圖所示,本發明之方法係在該半導體結構組合10之該背表面104上,塗佈具有一第三圖案之一第三導電漿(16a' 、16b' )。該第三圖案對應至少一背面匯流排電極(16a、16b)。Next, as shown in FIG. 5B, the method of the present invention applies a third conductive paste (16a ' , 16b ' ) having a third pattern on the back surface 104 of the semiconductor structure assembly 10. The third pattern corresponds to at least one back bus bar electrode (16a, 16b).

於一具體實施例中,該第三導電漿(16a' 、16b' )係由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金或其混合物形成之顆粒混合成的導電漿,或其他商用導電金屬漿料。該第三導電漿(16a' 、16b' )係由銀顆粒與鋁顆粒混合成的導電漿為佳。In a specific embodiment, the third conductive paste (16a ' , 16b ' ) is made of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy. Or a conductive paste formed by mixing particles formed by the mixture thereof, or other commercially available conductive metal paste. The third conductive paste (16a ' , 16b ' ) is preferably a conductive paste in which silver particles and aluminum particles are mixed.

最後,如第5C圖所示,本發明之方法係對上一步驟之結構執行一共燒製程,具有該第一圖案之該第一導電漿12' 即燒結成該正電極12(包含線寬較細的網柵電極122以及線寬較粗的至少一正面匯流排電極124),具有該第二圖案之該第二導電漿14' 即燒結成該背電極14,並且具有該第三圖案之該第三導電漿(16a' 、16b' )即燒結成該至少一背面匯流排電極(16a、16b)。特別地,該背電極14具有至少一第一溝槽142。每一第一溝槽142內該背電極14可具有一第一殘留厚度,不致影響背表面電場的形成及多數載子的傳導。Finally, as shown in FIG. 5C, the method of the present invention performs a co-firing process on the structure of the previous step, and the first conductive paste 12 ' having the first pattern is sintered into the positive electrode 12 (including the line width). a thin grid electrode 122 and at least one front bus bar electrode 124 having a thicker line width, the second conductive paste 14 ' having the second pattern is sintered into the back electrode 14, and having the third pattern The third conductive paste (16a ' , 16b ' ) is sintered into the at least one back bus bar electrode (16a, 16b). In particular, the back electrode 14 has at least one first trench 142. The back electrode 14 in each of the first trenches 142 may have a first residual thickness that does not affect the formation of the back surface electric field and the conduction of the majority of the carriers.

於一具體實施例中,該背電極14並且具有至少一第二溝槽144。該至少一第一溝槽142與該至少一第二溝槽144的功用、結構與排列已於上文中詳述,在此不再贅述。In one embodiment, the back electrode 14 also has at least one second trench 144. The functions, structures, and arrangements of the at least one first trench 142 and the at least one second trench 144 are detailed above, and are not described herein again.

於一具體實施例中,該半導體結構組合10包含p型態結晶矽基材101,並且在p型態結晶矽基材101的表面植佈n型態摻雜以形成n型態區域。如第5A圖所示,本發明之方法形成一鈍化層108覆蓋該n型態區域,該鈍化層108提供該正表面102。如第5D圖所示,本發明之方法進一步形成一抗反射層18,該抗反射層18覆蓋該鈍化層108。In one embodiment, the semiconductor structure assembly 10 comprises a p-type crystalline germanium substrate 101, and an n-type doped region is implanted on the surface of the p-type crystalline germanium substrate 101 to form an n-type region. As shown in FIG. 5A, the method of the present invention forms a passivation layer 108 overlying the n-type region, the passivation layer 108 providing the front surface 102. As shown in FIG. 5D, the method of the present invention further forms an anti-reflective layer 18 that covers the passivation layer 108.

於另一具體實施例中,該半導體結構組合10包含n型態結晶矽基材101,並且在n型態結晶矽基材101的表面植佈p型態摻雜以形成p型態區域。如第5A圖所示,本發明之方法形成一鈍化層108覆蓋該p型態區域,該鈍化層108提供該正表面102。如第5D圖所示,本發明之方法進一步形成一抗反射層18,該抗反射層18覆蓋該鈍化層108。In another embodiment, the semiconductor structure assembly 10 includes an n-type crystalline germanium substrate 101, and a p-type doping is implanted on the surface of the n-type crystalline germanium substrate 101 to form a p-type region. As shown in FIG. 5A, the method of the present invention forms a passivation layer 108 overlying the p-type region, and the passivation layer 108 provides the positive surface 102. As shown in FIG. 5D, the method of the present invention further forms an anti-reflective layer 18 that covers the passivation layer 108.

於另一具體實施例中,該半導體結構組合10即為如美國專利公告號第5,935,344號所揭示的矽異質接面太陽能電池(silicon heterojunction solar cell)其結構。矽異質接面太陽能電池的結構請參考美國專利公告號第5,935,344號,在此不再贅述。In another embodiment, the semiconductor structure assembly 10 is a structure of a silicon heterojunction solar cell as disclosed in U.S. Patent No. 5,935,344. For the structure of the heterojunction solar cell, please refer to U.S. Patent No. 5,935,344, which is not described here.

於一具體實施例中,該半導體結構組合10包含一結晶矽基材101。該結晶矽基材101之厚度可以小於約170μm,甚至降至160μm、150μm以下,以降低該矽基太陽能電池1的製造成本。並且,該背電極14之厚度可以大於約40μm,甚至厚達60μm,以提升該矽基太陽能電池1的整體效能。In one embodiment, the semiconductor structure assembly 10 comprises a crystalline germanium substrate 101. The thickness of the crystalline germanium substrate 101 may be less than about 170 μm, or even less than 160 μm and 150 μm, to reduce the manufacturing cost of the germanium-based solar cell 1. Moreover, the thickness of the back electrode 14 may be greater than about 40 μm, or even as thick as 60 μm, to enhance the overall performance of the germanium-based solar cell 1.

由上文的詳述,可以清楚了解,藉由該至少一第一溝槽142與該至少一第二溝槽144的引入,限縮或減緩該背電極14在共燒過程中的熱膨脹量,因此,本發明之矽基太陽能電池1利於往後基於成本或效能等因素,汰換掉原採用的金屬漿料。As is apparent from the above detailed description, by the introduction of the at least one first trench 142 and the at least one second trench 144, the amount of thermal expansion of the back electrode 14 during the co-firing process is limited or reduced. Therefore, the ruthenium-based solar cell 1 of the present invention facilitates replacement of the original metal paste based on factors such as cost or efficiency.

綜上所述,根據本發明之矽基太陽能電池具有特殊背電極結構,可以避免在共燒製程中造成矽基太陽能電池翹曲。根據本發明之矽基太陽能電池其結晶矽基材可降至約170μm以下的厚度,以降低其整體製造成本。並且,根據本發明之矽基太陽能電池其背電極具有厚達約40μm以上的厚度,以提升背電極的傳導性。In summary, the bismuth-based solar cell according to the present invention has a special back electrode structure, which can avoid warpage of the bismuth-based solar cell in the co-firing process. The ruthenium-based solar cell according to the present invention has a crystalline ruthenium substrate which can be reduced to a thickness of about 170 μm or less to reduce its overall manufacturing cost. Further, the ruthenium-based solar cell according to the present invention has a back electrode having a thickness of about 40 μm or more to enhance the conductivity of the back electrode.

藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。因此,本發明所申請之專利範圍的範疇應該根據上述的說明作最寬廣的解釋,以致使其涵蓋所有可能的改變以及具相等性的安排。The features and spirit of the present invention will be more apparent from the detailed description of the preferred embodiments. On the contrary, the intention is to cover various modifications and equivalents within the scope of the invention as claimed. Therefore, the scope of the patented scope of the invention should be construed as broadly construed in the

1...矽基太陽能電池1. . . Silicon-based solar cell

10...半導體結構組合10. . . Semiconductor structure combination

101...結晶矽基材101. . . Crystalline ruthenium substrate

102...正表面102. . . Positive surface

104...背表面104. . . Back surface

106...p-n接面106. . . P-n junction

108...鈍化層108. . . Passivation layer

12...正電極12. . . Positive electrode

122...網柵電極122. . . Grid electrode

124...正面匯流排電極124. . . Positive bus bar electrode

14...背電極14. . . Back electrode

142...第一溝槽142. . . First groove

144...第二溝槽144. . . Second groove

16a、16b...背面匯流排電極16a, 16b. . . Back bus bar electrode

18‧‧‧抗反射層18‧‧‧Anti-reflective layer

12' ‧‧‧第一導電漿12 ' ‧‧‧First conductive paste

14' ‧‧‧第二導電漿14 ' ‧‧‧Second conductive paste

16a' 、16b' ‧‧‧第三導電漿16a ' , 16b ' ‧‧‧ third conductive paste

第1圖係本發明之一較佳具體實施例之矽基太陽能電池的底視圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a bottom plan view of a germanium based solar cell in accordance with a preferred embodiment of the present invention.

第2圖係本發明之一較佳具體實施例之矽基太陽能電池的頂視圖。Figure 2 is a top plan view of a germanium based solar cell in accordance with a preferred embodiment of the present invention.

第3圖係第1圖及第2圖之矽基太陽能電池沿第1圖及第2圖中的A-A線之剖面視圖。Fig. 3 is a cross-sectional view of the bismuth-based solar cell of Figs. 1 and 2 taken along line A-A of Figs. 1 and 2;

第4圖係第1圖及第2圖之矽基太陽能電池沿第1圖及第2圖中的B-B線之剖面視圖。Fig. 4 is a cross-sectional view of the bismuth-based solar cell of Figs. 1 and 2 taken along line B-B of Figs. 1 and 2;

第5A圖至第5D圖係示意地繪示根據本發明之一較佳具體實施例之製造如第1圖沿A-A線的剖面視圖所示之矽基太陽能電池的方法。5A through 5D are schematic views showing a method of fabricating a germanium-based solar cell as shown in the cross-sectional view taken along line A-A of Fig. 1 in accordance with a preferred embodiment of the present invention.

1...矽基太陽能電池1. . . Silicon-based solar cell

10...半導體結構組合10. . . Semiconductor structure combination

101...結晶矽基材101. . . Crystalline ruthenium substrate

102...正表面102. . . Positive surface

104...背表面104. . . Back surface

106...p-n接面106. . . P-n junction

108...鈍化層108. . . Passivation layer

12...正電極12. . . Positive electrode

122...網柵電極122. . . Grid electrode

124...正面匯流排電極124. . . Positive bus bar electrode

14...背電極14. . . Back electrode

142...第一溝槽142. . . First groove

16a、16b...背面匯流排電極16a, 16b. . . Back bus bar electrode

18...抗反射層18. . . Antireflection layer

Claims (10)

一種矽基太陽能電池,包含:一半導體結構組合,包含至少一p-n接面,並且具有一正表面以及一背表面;一正電極,係形成在該半導體結構組合之該正表面上;至少一背面匯流排電極,係形成在該半導體結構組合之該背表面上;以及一背電極,係形成在該半導體結構組合之該背表面上且覆蓋該背表面上形成該至少一背面匯流排電極以外的區域,並且具有至少一第一溝槽。 A germanium-based solar cell comprising: a semiconductor structure combination comprising at least one pn junction and having a front surface and a back surface; a positive electrode formed on the front surface of the semiconductor structure combination; at least one back surface a bus bar electrode formed on the back surface of the semiconductor structure combination; and a back electrode formed on the back surface of the semiconductor structure combination and covering the back surface to form the at least one back surface bus electrode a region and having at least one first trench. 如請求項1所述之矽基太陽能電池,其中該每一第一溝槽係大致與該至少一背面匯流排電極垂直。 The bismuth-based solar cell of claim 1, wherein each of the first trenches is substantially perpendicular to the at least one backside bus electrode. 如請求項2所述之矽基太陽能電池,其中該背電極並且具有至少一第二溝槽,每一第二溝槽係大致與該至少一背面匯流排電極平行。 The bismuth-based solar cell of claim 2, wherein the back electrode further has at least one second trench, each second trench being substantially parallel to the at least one backside bus electrode. 如請求項2所述之矽基太陽能電池,其中該半導體結構組合包含一結晶矽基材,該結晶矽基材之厚度小於170μm,並且該背電極之厚度大於40μm。 The bismuth-based solar cell according to claim 2, wherein the semiconductor structure combination comprises a crystalline germanium substrate having a thickness of less than 170 μm and a thickness of the back electrode of greater than 40 μm. 如請求項2所述之矽基太陽能電池,其中該至少一背面匯流排電極包含選自由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金以及其混合物所組之群組中之其一,該背電極包含選自由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金以及其混合物所組之群組中之其一。 The bismuth-based solar cell of claim 2, wherein the at least one backside bus electrode comprises a layer selected from the group consisting of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, One of a group of palladium alloys and mixtures thereof, the back electrode comprising selected from the group consisting of aluminum, silver, copper, gold, platinum, palladium, aluminum alloys, silver alloys, copper alloys, gold alloys, platinum alloys, palladium alloys. And one of the groups in which the mixture is grouped. 一種形成一矽基太陽能電池之方法,包含下列步驟: (a)形成一半導體結構組合,其中該半導體結構組合包含至少一p-n接面,並且具有一正表面以及一背表面;(b)在該半導體結構組合之該正表面上,塗佈具有一第一圖案之一第一導電漿,該第一圖案對應一正電極;以及(c)在該半導體結構組合之該背表面上,塗佈具有一第二圖案之一第二導電漿,該第二圖案對應一背電極;以及(d)在該半導體結構組合之該背表面上,塗佈具有一第三圖案之一第三導電漿,該第三圖案對應至少一背面匯流排電極;以及(e)對步驟(d)之結構執行一共燒製程,具有該第一圖案之該第一導電漿即燒結成該正電極,具有該第二圖案之該第二導電漿即燒結成該背電極,且有該第三圖案之該第三導電漿即燒結成該至少一背面匯流排電極,其中該背電極具有至少一第一溝槽。 A method of forming a germanium-based solar cell, comprising the steps of: (a) forming a semiconductor structure combination, wherein the semiconductor structure combination comprises at least one pn junction and having a front surface and a back surface; (b) on the front surface of the semiconductor structure combination, the coating has a first a pattern of a first conductive paste, the first pattern corresponding to a positive electrode; and (c) coating a second conductive paste having a second pattern on the back surface of the semiconductor structure combination, the second The pattern corresponds to a back electrode; and (d) coating, on the back surface of the semiconductor structure, a third conductive paste having a third pattern corresponding to at least one back bus electrode; and (e) Performing a co-firing process on the structure of the step (d), the first conductive paste having the first pattern is sintered into the positive electrode, and the second conductive paste having the second pattern is sintered into the back electrode, and The third conductive paste having the third pattern is sintered into the at least one back bus bar electrode, wherein the back electrode has at least one first trench. 如請求項6所述之方法,其中每一第一溝槽係大致與該至少一背面匯流排電極垂直。 The method of claim 6, wherein each of the first trenches is substantially perpendicular to the at least one backside bus electrode. 如請求項7所述之方法,其中該背電極並且具有至少一第二溝槽,每一第二溝槽係大致與該至少一背面匯流排電極平行。 The method of claim 7, wherein the back electrode further has at least one second trench, each second trench being substantially parallel to the at least one backside bus electrode. 如請求項7所述之方法,其中該半導體結構組合包含一結晶矽基材,該結晶矽基材之厚度小於170μm,並且該背電極之厚度大於40μm。 The method of claim 7, wherein the semiconductor structure combination comprises a crystalline germanium substrate having a thickness of less than 170 μm and the back electrode having a thickness greater than 40 μm. 如請求項7所述之方法,其中該第二導電漿包含選自由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金以及其混合物所組之群組中之其一,該第三導電漿包含選自由鋁、銀、銅、金、鉑、鈀、鋁合金、銀合金、銅合金、金合金、鉑合金、鈀合金以及其混合物所組之群組中之其一。 The method of claim 7, wherein the second conductive paste comprises a material selected from the group consisting of aluminum, silver, copper, gold, platinum, palladium, aluminum alloys, silver alloys, copper alloys, gold alloys, platinum alloys, palladium alloys, and mixtures thereof. One of the group consisting of aluminum, silver, copper, gold, platinum, palladium, aluminum alloy, silver alloy, copper alloy, gold alloy, platinum alloy, palladium alloy, and mixtures thereof One of the groups in the group.
TW100141938A 2011-11-17 2011-11-17 Silicon-based solar cell and method of fabricating the same TWI470815B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW100141938A TWI470815B (en) 2011-11-17 2011-11-17 Silicon-based solar cell and method of fabricating the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW100141938A TWI470815B (en) 2011-11-17 2011-11-17 Silicon-based solar cell and method of fabricating the same

Publications (2)

Publication Number Publication Date
TW201322463A TW201322463A (en) 2013-06-01
TWI470815B true TWI470815B (en) 2015-01-21

Family

ID=49032496

Family Applications (1)

Application Number Title Priority Date Filing Date
TW100141938A TWI470815B (en) 2011-11-17 2011-11-17 Silicon-based solar cell and method of fabricating the same

Country Status (1)

Country Link
TW (1) TWI470815B (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101488535A (en) * 2008-10-22 2009-07-22 厦门市三安光电科技有限公司 Production method for solar cell chip back electrode
TW201013938A (en) * 2008-09-30 2010-04-01 Big Sun Energy Technology Inc Solar cell with embedded electrode

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201013938A (en) * 2008-09-30 2010-04-01 Big Sun Energy Technology Inc Solar cell with embedded electrode
CN101488535A (en) * 2008-10-22 2009-07-22 厦门市三安光电科技有限公司 Production method for solar cell chip back electrode

Also Published As

Publication number Publication date
TW201322463A (en) 2013-06-01

Similar Documents

Publication Publication Date Title
US9502590B2 (en) Photovoltaic devices with electroplated metal grids
CN109728103B (en) Solar cell
Metz et al. Industrial high performance crystalline silicon solar cells and modules based on rear surface passivation technology
US10084107B2 (en) Transparent conducting oxide for photovoltaic devices
EP2149155B9 (en) Formation of high quality back contact with screen-printed local back surface field
US9293635B2 (en) Back junction back contact solar cell module and method of manufacturing the same
CN107710419B (en) Solar cell and solar cell module
US20160126375A1 (en) Solar cell, method for manufacturing the same, and solar cell module
WO2008089657A1 (en) Solar cell and method for reducing the serial resistance of solar cells
US20100243042A1 (en) High-efficiency photovoltaic cells
JP2011061197A (en) Solar cell, and method of manufacturing the same
TW201924073A (en) Interdigitated back-contacted solar cell with p-type conductivity
JP2007266262A (en) Solar cell with interconnector, solar cell module, and method for manufacturing solar cell module
TW201225325A (en) Solar cell and manufacturing method thereof
JP2014220291A (en) Photovoltaic device, method of manufacturing the same, and photovoltaic module
WO2011074280A1 (en) Photovoltaic device and method for preparation thereof
WO2014206211A1 (en) Back-passivated solar battery and manufacturing method therefor
TWI639241B (en) Photovoltaic element and method of producing the same
CN111640826A (en) Preparation method of battery conducting by utilizing selective contact
TWI470815B (en) Silicon-based solar cell and method of fabricating the same
JP6143520B2 (en) Crystalline silicon solar cell and manufacturing method thereof
JP2007266328A (en) Photoelectric conversion element, and photoelectric conversion module comprising it
TWI573284B (en) Solar cell, module comprising the same, and method of manufacturing the same
CN215183997U (en) Back-crystallized silicon cell
TWI678814B (en) Solar cell and method for fabricating the same