TWI457077B - Food processing system - Google Patents

Food processing system Download PDF

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Publication number
TWI457077B
TWI457077B TW098117188A TW98117188A TWI457077B TW I457077 B TWI457077 B TW I457077B TW 098117188 A TW098117188 A TW 098117188A TW 98117188 A TW98117188 A TW 98117188A TW I457077 B TWI457077 B TW I457077B
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Taiwan
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rack
food processing
loading
tray
loading station
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TW098117188A
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Chinese (zh)
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TW201016138A (en
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Shigemi Ishizaki
Takaaki Shibue
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Rheon Automatic Machinery Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • A21C9/083Manipulating tins, pans etc., e.g. charging or discharging conveyors, trolleys or ovens

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Warehouses Or Storage Devices (AREA)
  • Specific Conveyance Elements (AREA)
  • Commercial Cooking Devices (AREA)

Description

食品處理系統Food processing system

本發明係關於對預先形成為期望形狀的例如麵團等這種的食品胚料,進行例如蒸處理、發酵處理等這樣的適宜食品處理用之食品處理系統,更詳細而言,係關於謀求將呈複數段收容載置有前述食品胚料的複數個托盤之齒條,對進行適宜食品處理之食品處理裝置的搬入、搬出之自動化,且謀求全體的結構的小型化、簡單化之食品處理系統。The present invention relates to a food processing system for processing a foodstuff such as a dough or the like which is formed into a desired shape in advance, for example, a steaming treatment or a fermentation treatment, and more specifically, A food processing system that accommodates a rack of a plurality of trays on which the foodstuffs are placed, and which is used to automate the loading and unloading of a food processing apparatus that is suitable for food processing, and to reduce the size and simplification of the overall structure.

以往,作為食品胚料的食品處理,被提案有例如進行麵團的發酵處理之情況,將載置有麵團之複數個托盤呈複數段收容於齒條內,再將該齒條對發酵室搬入、搬出之系統。上述技術係例如專利文獻1所記載。In the case of the food processing of the food material, for example, when the dough is fermented, a plurality of trays on which the dough is placed are accommodated in the rack in a plurality of stages, and the rack is carried into the fermentation chamber. Move out of the system. The above technique is described, for example, in Patent Document 1.

上述專利文獻1所記載的結構,係將被輸送機所搬送來的頂板呈複數段收容於齒條裝載機內後,對與該齒條裝載機隣接配置之頂板齒條,以設置於裝載用推件之按壓部,同時按壓所有的頂板,藉此對前述頂板齒條,將頂板呈複數段加以移載。如上述般,收容有複數個頂板之頂板齒條係藉由單軌吊車及裝載輸送機搬入到發酵室內。In the configuration described in Patent Document 1, after the top plate conveyed by the conveyor is housed in the rack loader in a plurality of stages, the top rack rack disposed adjacent to the rack loader is provided for loading. Pressing the pressing portion of the member simultaneously presses all the top plates, thereby transferring the top plate in a plurality of stages to the top frame rack. As described above, the top rack rack containing a plurality of top plates is carried into the fermentation chamber by the monorail crane and the loading conveyor.

又,上述發酵室內的頂板齒條係被設置於發酵室內之室內單軌吊車移動到發酵室內的預定位置,進行發酵處理的管理。進行了發酵處理之頂板齒條,藉由前述室內單軌吊車,移載到設置於出口之卸載輸送機上,藉由此卸載輸送機,從前述發酵室加以搬出。Further, the top rack rack in the fermentation chamber is moved to a predetermined position in the fermentation chamber by the indoor monorail crane installed in the fermentation chamber, and the fermentation treatment is managed. The top rack rack subjected to the fermentation treatment is transferred to the unloading conveyor provided at the outlet by the indoor monorail crane, whereby the conveyor is unloaded and carried out from the fermentation chamber.

因此,在專利文獻1所記載的結構,雖然可將複數個頂板齒條搬入到發酵室內,進行大量食品胚料的發酵處理,但是需要例如裝載用推件、室內單軌吊車,在謀求系統全體的小型化、結構的簡單化上會有問題產生。Therefore, in the configuration described in Patent Document 1, a plurality of top rack racks can be carried into the fermentation chamber, and a large amount of food billet fermentation treatment can be performed. However, for example, a loading pusher or an indoor monorail crane is required, and the entire system is required. There is a problem in miniaturization and simplification of the structure.

[專利文獻1]日本特開2005-21022號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2005-21022

本發明係為了解決上述課題而開發完成的發明,其目的是在於提供將呈複數段收容載置有食品胚料的複數個托盤之齒條,對進行適宜食品處理之食品處理裝置的搬入、搬出之自動化,且謀求全體的結構的小型化、簡單化之食品處理系統。The present invention has been developed in order to solve the above problems, and an object of the invention is to provide a rack for storing a plurality of trays on which food pieces are placed in a plurality of stages, and to carry in and out the food processing apparatus for performing appropriate food processing. It is a food processing system that is miniaturized and simplified in the overall structure.

為了達到上述目,本發明的第1觀點,一種食品處理系統,藉由以下的要素所構成:設置於用來進行食品胚料的食品處理之箱狀食品處理裝置的一側附近之齒條搬入站;及設置於前述食品處理裝置的另一側附近之齒條搬出站;在上述結構,前述齒條搬入站具備有從該齒條搬入站外自由拉入齒條且從該齒條搬入站朝前述食品處理裝置內自由插入齒條之第1齒條移送裝置;前述齒條搬出站具備有從前述食品處理裝置內自由拉出齒條且從該齒條搬出站朝外部自由推出該齒條搬出站內的齒條之第2齒條移送裝置;及前述設置於第1、第2齒條移送裝置之齒條移送手段分別構成為可水平地自由迴旋。In order to achieve the above object, a first aspect of the present invention provides a food processing system comprising the following steps: a rack loading in a vicinity of a side of a box-shaped food processing apparatus for performing food processing of food blanks And a rack loading and unloading station provided in the vicinity of the other side of the food processing device; and in the above configuration, the rack loading station is provided with a rack that is freely pulled from the rack loading station and is carried into the rack from the rack a first rack transfer device that inserts a rack into the food processing device; the rack carry-out station includes a rack that is freely pulled out from the food processing device, and the rack is freely pushed out from the rack carry-out station The second rack transfer device that moves the rack in the station; and the rack transfer device that is provided in the first and second rack transfer devices are configured to be horizontally rotatable.

附屬於前述第1觀點之本發明的第2觀點的前述食品處理系統,其中,進一步具備有以下要素:用來在鄰接於前述齒條搬入站之位置,對設置於位在前述齒條搬入站之齒條的複數段的托盤收容部,從上部側依次搬入托盤之托盤搬入裝置。The food processing system according to the second aspect of the present invention according to the first aspect of the present invention, further comprising: a position for being placed in the rack loading station at a position adjacent to the rack loading station The tray accommodating portion of the plurality of racks is loaded into the tray loading device of the tray in order from the upper side.

附屬於前述第1或2觀點之本發明的第3觀點的前述食品處理系統,其中,在前述食品處理裝置的一側或另一側,設有可朝水平自由開閉之開閉門;及與前述開閉門的開閉動作連動,而可和設置於前述齒條移送裝置之齒條導引部自由整合的迴旋齒條導引構件可朝水平迴旋地被設置著。The food processing system according to the third aspect of the present invention, wherein the food processing system is provided with an opening and closing door that can be opened and closed horizontally on one side or the other side of the food processing device; The opening and closing operation of the opening and closing door is interlocked, and the whirling rack guiding member that is freely integrated with the rack guiding portion provided in the rack transfer device can be horizontally swung.

附屬於前述第1至3觀點中任一觀點之本發明的第4觀點的前述食品處理系統,其中,在前述齒條搬入站,設有:在常態,彈推成前端側成為上側,當從該齒條搬入站朝前述食品處理裝置搬入齒條時被按壓於該齒條而成水平狀傾倒,用以導引前述齒條之轉動齒條導引構件。The food processing system according to the fourth aspect of the present invention according to the fourth aspect of the present invention, wherein the rack loading station is provided in a normal state, and the front end side is an upper side, and The rack loading station is horizontally tilted by being pressed against the rack when the food processing device is loaded into the rack to guide the rotating rack guiding member of the rack.

附屬於前述第1至4觀點中任一觀點之本發明的第5觀點的前述食品處理系統,其中,前述齒條移送裝置具備有用來支承前述齒條之多角形狀的齒條支承底座,前述齒條移送裝置,在前述齒條支承底座的上面,將當前述齒條拉入到該齒條支承底座上時用來導引齒條之拉入用齒條導引部、和當從該齒條支承底座上推出齒條時用來導引齒條之推出用齒條導引部設置於交叉的方向。The food processing system according to the fifth aspect of the present invention, wherein the rack transfer device includes a rack support base for supporting a polygonal shape of the rack, the tooth a strip transfer device for guiding the pull-in rack guide portion of the rack when the rack is pulled onto the rack support base, and when the rack is attached from the rack The push-out rack guide for guiding the rack when the rack is pushed out on the support base is disposed in the intersecting direction.

附屬於前述第1至5觀點中任一觀點之本發明的第6觀點的前述食品處理系統,其中,用來對前述齒條搬入站搬入齒條之齒條搬入路徑係以前述齒條搬入站側高度傾斜的方式所構成;及在上述齒條搬入路徑的預定位置,設有用來容許齒條對前述齒條搬入站側之移動、但阻止齒條朝相反方向之移動的止擋機構。The food processing system according to the sixth aspect of the present invention according to the first aspect of the present invention, wherein the rack loading path for loading the rack into the rack loading station is the rack loading station The side height is inclined, and a stop mechanism for allowing the rack to move toward the rack loading station but preventing the rack from moving in the opposite direction is provided at a predetermined position of the rack loading path.

若依據上述第1觀點至第6觀點所記載之本發明,藉由配置在設置於食品處理裝置的一側的齒條搬入站之齒條移送裝置,進行齒條對該齒條搬入站的拉入及齒條對前述食品處理裝置之搬入。又,藉由配置於設置在前述食品處理裝置的另一側的齒條搬出站之齒條移送裝置,進行齒條從前述食品處理裝置之搬出及齒條從齒條搬出站朝外部之推出。因此,能夠謀求食品處理系統全體的結構的小型化、簡單化。According to the present invention described in the first aspect to the sixth aspect, the rack transfer device of the rack loading station disposed on one side of the food processing device performs the pulling of the rack to the rack loading station. The inlet and the rack are carried in to the aforementioned food processing device. Further, the rack transfer device disposed at the rack carry-out station provided on the other side of the food processing device performs the carry-out of the rack from the food processing device and the ejection of the rack from the rack carry-out station to the outside. Therefore, it is possible to reduce the size and simplification of the entire structure of the food processing system.

以下,使用圖面,說明關於本發明的實施形態。Hereinafter, embodiments of the present invention will be described using the drawings.

首先,參照圖1、圖2,本發明的實施形態之食品處理系統1係具備有用來進行例如麵團等這樣的適宜食品胚料之食品處理的一例如蒸工程處理等這樣的適宜處理之箱狀的食品處理裝置3,在此食品處理裝置3之一側(圖1、2中為左側。同圖及同圖以後的圖中,以「L」所示之側)附近,設有對該食品處理裝置3進行齒條5的搬入用之齒條搬入站7。又,在前述食品處理裝置3的另一側(圖1、2中為右側。同圖及同圖以後的圖中,以「R」所示之側)附近,設有用來從前述食品處理裝置3進行齒條5的搬出之齒條搬出站9。First, with reference to Fig. 1 and Fig. 2, the food processing system 1 according to the embodiment of the present invention is provided with a box shape suitable for processing, for example, a steaming process such as a food processing for a suitable food material such as dough. The food processing device 3 is provided on one side of the food processing device 3 (the left side in Figs. 1 and 2, and the side shown in the same figure and the figure in the same figure, the side indicated by "L"). The processing device 3 performs the rack loading station 7 for loading the rack 5 . Further, in the vicinity of the other side of the food processing device 3 (the right side in FIGS. 1 and 2, the same figure and the figure in the same figure and the following, the side indicated by "R") is provided for the food processing device from the above. 3 The rack carry-out station 9 that carries out the rack 5 is carried out.

前述齒條5的結構為習知,但為了容易理解,在此概略地說明關於齒條5的結構。齒條5係將4支的支柱5A配置成4角形狀,藉由橫木將各支柱5A予以一體地連結,下部的橫木5B係構成為平行交叉(parallel-crossed)狀。又,在前述齒條5內,作為收容4角形狀的托盤11支托盤收容部,支承托盤11的前後兩側緣部支斷面L形狀的托盤支承軌13呈複數段且前後對向地設置著。且,在前述齒條5的各支柱5A的下部,分別設有小腳輪5C。因此,齒條5能夠保持一定方向性而朝前後左右方向移動。The structure of the rack 5 described above is conventional, but for the sake of easy understanding, the structure of the rack 5 will be roughly described here. In the rack 5, the four pillars 5A are arranged in a four-corner shape, and the pillars 5A are integrally coupled by the rails, and the lower rails 5B are configured in a parallel-crossed shape. Further, in the rack 5, as the tray accommodating portion for accommodating the four-corner tray 11, the tray support rails 13 of the front and rear edge portions of the support tray 11 have a plurality of stages and are disposed in front and rear. With. Further, casters 5C are provided in the lower portions of the respective pillars 5A of the rack 5, respectively. Therefore, the rack 5 can be moved in the front, rear, left and right directions while maintaining a certain directivity.

在前述齒條搬入站7,配置有:從前側(圖1中之下側。同圖及同圖以後的圖中以「F」所顯示支側)將齒條5拉入到該齒條搬入站7、且對前述食品處理裝置3進行齒條5的插入(搬入)用之齒條移送裝置15。此齒條移送裝置15係如圖3、圖4所示,具備有平面視角呈多角形狀即4角形狀的齒條支承底座17,在此齒條支承底座17的上面之左右兩側部(圖3中以「L」及「R」所示之側的兩側部),設有:限制前述齒條5之左右兩側朝小腳輪5C之左右方向(圖3中以「L」及「R」所示的方向)之移動,並朝前後方向(圖3中以「F」及「B」所示的方向。圖1及圖4至圖6中以「F」及「B」所示的方向)導引用之拉入用左右齒條導引部19A、19B。The rack loading station 7 is disposed such that the rack 5 is pulled into the rack from the front side (the lower side in FIG. 1 and the side shown in the same figure and the figure shown by the same figure in the same figure). In the station 7, the rack processing device 15 for inserting (moving in) the rack 5 is performed on the food processing device 3. As shown in FIGS. 3 and 4, the rack transfer device 15 includes a rack support base 17 having a rectangular shape having a polygonal viewing angle, and the left and right sides of the upper surface of the rack supporting base 17 (Fig. 3 on both sides of the side indicated by "L" and "R", the left and right sides of the rack 5 are restricted to the left and right directions of the caster 5C ("L" and "R" in Fig. 3) The direction shown in the direction) is in the direction of the front and rear (in the direction of "F" and "B" in Figure 3. Figure 1 and Figure 4 to Figure 6 are indicated by "F" and "B" The direction of the left and right rack guides 19A and 19B for guiding.

上述左右的齒條導引部19A、19B之結構為使一對導引構件對向並設置之結構或溝槽之結構,為了使左右兩側的小腳輪5C容易進入到此一對導引構件之間,前側端(入口側)係呈八字形張開成前端部的間隔變寬。又,此齒條導引部19A、19B的前後方向的長度係設定成較設置於齒條5之左右的小腳輪5C之前後方向(圖3、圖4中以「F」及「B」所示的方向)之間隔尺寸小的尺寸。因此,在前述齒條支承底座17上,齒條5的前後兩側的小腳輪5C係位於從前述齒條導引部19A、19B的前後兩端朝前後方向分離的位置。The left and right rack guiding portions 19A, 19B are configured to have a structure or a groove in which the pair of guiding members are opposed to each other, so that the small casters 5C on the left and right sides can easily enter the pair of guiding members. Between the front end (inlet side), the interval of the front end is widened in a figure-eight shape. Further, the lengths of the rack guiding portions 19A and 19B in the front-rear direction are set to be longer than the front and rear casters 5C provided on the right and left sides of the rack 5 ("F" and "B" in Fig. 3 and Fig. 4" The direction of the direction shown is a small size. Therefore, on the rack supporting base 17, the casters 5C on the front and rear sides of the rack 5 are located at positions separated from the front and rear ends of the rack guiding portions 19A and 19B in the front-rear direction.

又,在前述齒條支承底座17的上面之前後兩側部(圖3中以「F」及「B」所示的側的兩側部),設有限制齒條5之前後兩側的小腳輪5C之前後方向的移動,並朝左右方向予以導引的推出用(搬入用)齒條導件21A、21B。此搬入用齒條導件21A、21B係具有與拉入用前述齒條導引部19A、19B相同的結構。因此,針對搬入用齒條導件21A、21B的結構,省略其詳細說明。Further, the front side portions (both sides on the side indicated by "F" and "B" in Fig. 3) on the upper surface of the rack supporting base 17 are provided with a small restriction on the front and rear sides of the rack 5. The push-out (for loading) rack guides 21A and 21B that guide the caster 5C in the front-rear direction and guide them in the left-right direction. The carry-in rack guides 21A and 21B have the same configuration as the above-described rack guides 19A and 19B. Therefore, the detailed description of the configuration of the rack guides 21A and 21B for loading is omitted.

為了將齒條5拉入到前述齒條移送裝置15之前述齒條支承底座17上,對前述食品處理裝置3進行齒條5的搬入,而在前述齒條移送裝置15,齒條移送手段23可朝水平方向自由迴旋地被設置著。更詳細而言,在前述齒條支承底座17的中央部,藉由旋轉式致動器25來水平迴旋之迴旋台27係設置於較前述齒條導引部19A、19B、21A、21B更高的位置。In order to pull the rack 5 into the rack support base 17 of the rack transfer device 15, the food processing device 3 is loaded with the rack 5, and in the rack transfer device 15, the rack transfer means 23 It can be set freely in a horizontal direction. More specifically, in the central portion of the rack supporting base 17, the revolving table 27 horizontally rotated by the rotary actuator 25 is disposed higher than the rack guiding portions 19A, 19B, 21A, 21B. s position.

又,在上述迴旋台27,設有可自由移動成從迴旋台27朝放射方向呈水平地突出之滑塊29。此滑塊29係藉由設置於前述迴旋台27之汽缸等這種的往復移動用致動器31進行往復移動,掛繞在可自由旋轉地設置於此滑塊29的前端部與後端部之鏈輪等這種旋轉體33A、33B之鏈條等的循環構件35的一部分係連結於設置在前述迴旋台27的前端部之托架37。Further, the turntable 27 is provided with a slider 29 that is freely movable to protrude horizontally from the turntable 27 in the radial direction. The slider 29 is reciprocally moved by a reciprocating actuator 31 provided in a cylinder or the like of the turning table 27, and is rotatably provided at a front end portion and a rear end portion of the slider 29 so as to be rotatable. A part of the circulation member 35 such as a chain of the rotating bodies 33A and 33B such as a sprocket is coupled to the bracket 37 provided at the front end portion of the turning table 27.

又,在前述循環構件35的一部分,連結有被導引於前述滑塊29而可自由往復移動之鉤件支承構件38,在此鉤件支承構件38的兩側,設有小型汽缸等這樣的上下移動用致動器39(參照圖2、圖6)。在可上下自由移動地設置於此上下移動用致動器39之活塞桿這樣的上下作動桿41,設有可自由卡合前述齒條5之下構件5B的一部分之U字形狀的鉤件43。Further, a hook support member 38 that is guided to the slider 29 and reciprocally movable is coupled to a part of the circulation member 35, and a small cylinder or the like is provided on both sides of the hook support member 38. The actuator 39 for moving up and down (see FIGS. 2 and 6). The upper and lower actuating levers 41, which are provided to the piston rod of the vertical movement actuator 39, are movably movable up and down, and are provided with a U-shaped hook member 43 that can freely engage a part of the lower member 5B of the rack 5. .

因此,保持成使前述鉤件43卡合於前述齒條5之下構件5B的一部分之狀態,再藉由前述往復移動用致動器31使前述滑塊29往復移動,藉此,能夠將齒條5從前述齒條移送裝置15的外部拉入到該齒條移送裝置15之前述齒條支承底座17上。又,能夠從前述齒條支承底座17上朝齒條移送裝置15的外側推出(搬出)。Therefore, the hook member 43 is held in a state in which the hook member 43 is engaged with a part of the lower member 5B of the rack 5, and the slider 29 is reciprocated by the reciprocating actuator 31, whereby the tooth can be moved. The strip 5 is pulled from the outside of the rack transfer device 15 to the rack support base 17 of the rack transfer device 15. Further, it is possible to push out (lift out) from the rack support base 17 toward the outside of the rack transfer device 15.

為了能夠容易進行齒條5對前述齒條移送裝置15之前述齒條支承底座17上的拉入動作,在前述齒條支承底座17的前側(圖3、4中的右側),配置有傾斜成後側(齒條支承底座17側)成為與前述齒條支承底座17相同高度之傾斜台45。又,在此傾斜台45的傾斜面,設有:限制前述齒條5之左右兩側朝小腳輪5C之左右方向的移動,而朝前述齒條移送裝置15之前述齒條支承底座17上的拉入用前述齒條導引部19A、19B進行導引之左右的齒條搬入路徑47A、47B。In order to facilitate the pulling operation of the rack 5 on the rack supporting base 17 of the rack transfer device 15, the front side (the right side in FIGS. 3 and 4) of the rack supporting base 17 is disposed to be inclined. The rear side (the rack support base 17 side) is an inclined table 45 having the same height as the rack support base 17. Further, the inclined surface of the tilting table 45 is provided to restrict the movement of the right and left sides of the rack 5 toward the left and right direction of the caster 5C, and to the rack supporting base 17 of the rack transfer device 15 The left and right rack carrying paths 47A and 47B guided by the rack guiding portions 19A and 19B are pulled in.

在上述齒條搬入路徑47A、47B的預定位置,設有可將被搬入到此齒條搬入路徑47A、47B之齒條5的小腳輪5C抵接卡止之止擋器49。上述止擋器49係具有下述功能,即,可容許齒條5朝前述齒條移送裝置15方向的移動,但阻止因前述齒條搬入路徑47的傾斜,使齒條5朝下方向(相反方向)移動之功能。At a predetermined position of the rack loading paths 47A and 47B, a stopper 49 for abutting the casters 5C that are carried into the racks 5 of the rack loading paths 47A and 47B is provided. The stopper 49 has a function of permitting movement of the rack 5 in the direction of the rack transfer device 15, but prevents the rack 5 from being inclined in the downward direction due to the inclination of the rack loading path 47 (opposite Direction) The function of moving.

更詳細而言,前述止擋器49係藉由例如適宜彈簧等這樣的彈推手段(未圖示),常時突出於前述齒條搬入路徑47。又,當齒條5的小腳輪5C在前述齒條搬入路徑47內朝前述齒條移送裝置15方向移動時,與前述小腳輪5C相干涉而從齒條搬入路徑47没入。More specifically, the stopper 49 is constantly protruded from the rack carrying path 47 by a spring pushing means (not shown) such as a spring. When the caster 5C of the rack 5 moves in the direction of the rack transfer device 15 in the rack carrying path 47, it interferes with the caster 5C and is detached from the rack loading path 47.

藉由以上這樣的結構,因利用手動,來將齒條5沿著前述傾斜台45的齒條搬入路徑47A、47B推進,當上述齒條5的小腳輪5C壓退前述止擋器49而超過止擋器49時,止擋器49突出於齒條搬入路徑47A、47B並卡止小腳輪5C,所以不論前述齒條搬入路徑47A、47B傾斜成前側(圖4中之右側)變低,齒條5不會沿著傾斜下降,而保持於停止在預定位置之狀態。According to the above configuration, the rack 5 is advanced along the rack carrying paths 47A and 47B of the tilting table 45 by manual operation, and the caster 5C of the rack 5 is pushed back by the stopper 49. In the case of the stopper 49, the stopper 49 protrudes from the rack loading paths 47A and 47B and locks the caster 5C. Therefore, the teeth are inclined to the front side (the right side in FIG. 4), and the teeth are lowered. The strip 5 does not descend along the slope but remains in a state of stopping at the predetermined position.

因此,當如圖4所示,使齒條移送裝置15之滑塊29朝前方向呈水平突出移動,而使鉤件43與齒條5之下構件5B對應後,使上下移動用致動器39作動而使前述鉤件43上升時,前述鉤件43會與前述下構件5B的一部分卡合。如此,當使鉤件43與下構件5B的一部分卡合後,將前述滑塊29復原到前述迴旋台27上之原來位置時,齒條5從前側被拉入到齒條支承底座17上。Therefore, as shown in FIG. 4, the slider 29 of the rack transfer device 15 is horizontally projected to move forward, and after the hook member 43 corresponds to the lower member 5B of the rack 5, the actuator for moving up and down is made. When the hook member 43 is raised by the operation of 39, the hook member 43 is engaged with a part of the lower member 5B. Thus, when the hook member 43 is engaged with a part of the lower member 5B, and the slider 29 is restored to the original position on the turning table 27, the rack 5 is pulled from the front side to the rack supporting base 17.

如上述搬,當齒條5被拉入到齒條支承底座17上時,齒條5的小腳輪5C被設置於齒條支承底座17上之拉入用齒條導引部19A、19B所導引,而被限制左右方向的移動。因此,能夠正確地進行在齒條支承底座17上之齒條5的左右方向的定位。又,因藉由使前述滑塊29的復原移動停止,來進行齒條5的前後方向的定位,所以,亦可正確地進行在前述齒條支承底座17上之齒條5的前後方向的定位。As described above, when the rack 5 is pulled into the rack supporting base 17, the casters 5C of the rack 5 are guided by the pull-in rack guides 19A, 19B provided on the rack supporting base 17. Guided, and is restricted from moving in the left and right direction. Therefore, the positioning of the rack 5 on the rack supporting base 17 in the left-right direction can be performed accurately. Further, since the positioning of the rack 5 in the front-rear direction is performed by stopping the return movement of the slider 29, the positioning of the rack 5 on the rack supporting base 17 in the front-rear direction can be accurately performed. .

如前述般,在將齒條5從前側拉入到設置於齒條搬入站7的齒條移送裝置15之齒條支承底座17上後,使鉤件43下降並從齒條5的下構件5B脫離。然後,藉由旋轉型致動器25的作動,使迴旋台27如圖3中所示朝逆時鐘方向迴旋90°,如圖5所示,將前述滑塊29定位成對左右方向即對前述食品處理裝置3接近分離,再使前述鉤件43上升並與下構件5B之左側部的一部分卡合。然後,藉由使滑塊29從迴旋台27呈水平地突出作動,使得齒條5朝前述食品處理裝置3之方向被搬出。As described above, after the rack 5 is pulled from the front side to the rack supporting base 17 of the rack transfer device 15 provided at the rack loading station 7, the hook member 43 is lowered and pulled from the lower member 5B of the rack 5. Get rid of. Then, by the operation of the rotary actuator 25, the rotary table 27 is rotated 90° in the counterclockwise direction as shown in FIG. 3, and as shown in FIG. 5, the slider 29 is positioned in the right and left direction, that is, the aforementioned The food processing device 3 is nearly separated, and the hook member 43 is raised and engaged with a part of the left side portion of the lower member 5B. Then, by moving the slider 29 horizontally from the turning table 27, the rack 5 is carried out in the direction of the food processing apparatus 3.

箱狀的前述食品處理裝置3係為了容許齒條5從前述齒條移送裝置15側的搬入、且容許齒條5朝前述齒條移送裝置15的相反側的搬出,即,如在圖1中所示,為了從左側般入齒條5並朝右側搬出,而在前述食品處理裝置3的左右兩側面,分別設有可朝前後方向呈水平地自由開閉之前後的開閉門51A、51B。且,在前述食品處理裝置3的左右兩側部,設有藉由例如扭轉彈簧等這樣的彈推手段(未圖示)彈推成朝內側方向呈水平地轉動之前後一對迴旋齒條導引構件53A、53B。The food processing device 3 in the box shape allows the rack 5 to be carried in from the side of the rack transfer device 15 and allows the rack 5 to be carried out to the opposite side of the rack transfer device 15, that is, as shown in FIG. In order to carry out the rack 5 from the left side and to the right side, the left and right side surfaces of the food processing apparatus 3 are provided with opening and closing doors 51A and 51B which are horizontally openable and closable in the front-rear direction. Further, on the left and right side portions of the food processing device 3, a pair of revolving rack guides are provided before and after being horizontally rotated in the inward direction by a spring pushing means (not shown) such as a torsion spring. Lead members 53A, 53B.

前述一對迴旋齒條導引構件53A、53B係設置於與設置在前述齒條搬入站7的前述齒條移送裝置15之前後的前述搬入用齒條導引部21A、21B朝左右方向呈直線狀整合之位置,當處於前述開閉門51A、51B關閉之狀態時,彈推成抵接於上述開閉門51A、51B的外側面。又,當前述開閉門51A、51B朝前後方向被打開時,藉由彈推手段的彈推呈水平地轉動,與設置於前述齒條移送裝置15之前後的齒條導引部21A、21B呈直線狀地整合成導引從前述齒條搬入站7的前述齒條移送裝置15被搬入的齒條5。The pair of whirling rack guide members 53A and 53B are disposed in a straight line in the left-right direction after the rack-feeding guide portions 21A and 21B provided before the rack-feeding device 15 provided in the rack-loading station 7 When the opening and closing doors 51A and 51B are closed, the position of the shape is integrated to abut against the outer side surfaces of the opening and closing doors 51A and 51B. When the opening and closing doors 51A and 51B are opened in the front-rear direction, the spring pushing by the elastic pushing means is horizontally rotated, and the rack guiding portions 21A and 21B provided before the rack transfer device 15 are present. The rack 5 that is carried in by the aforementioned rack transfer device 15 from the rack loading station 7 is linearly integrated.

再者,前述開閉門51A、51B關閉成原來的狀態時,迴旋齒條導引構件53A、53B係抗衡彈推手段的彈推力,藉由開閉門51A、51B轉動復原成原來的狀態,而保持成與開閉門51A、51B相抵接之狀態。When the opening and closing doors 51A and 51B are closed to the original state, the swinging rack guiding members 53A and 53B are elastically urged against the elastic pushing means, and are rotated and returned to the original state by the opening and closing doors 51A and 51B. The state is in contact with the opening and closing doors 51A, 51B.

因此,如前述般,當從前述齒條移送裝置15上朝前述食品處理裝置3內搬入齒條5時,該食品處理裝置3之左側的開閉門51A、51B處於被打開之狀態,左側的迴旋齒條導引構件53A、53B處於與設置於前述齒條移送裝置15之前後的齒條導引構件21A、21B朝左右方向呈直線狀整合之狀態。Therefore, as described above, when the rack 5 is carried into the food processing device 3 from the rack transfer device 15, the opening and closing doors 51A and 51B on the left side of the food processing device 3 are opened, and the left side is swung. The rack guiding members 53A and 53B are in a state of being linearly integrated in the left-right direction with the rack guiding members 21A and 21B provided before the rack transfer device 15 .

再者,在上述說明,以將迴旋齒條導引構件53A、53B設置於食品處理裝置3側之情況為例進行了說明,但是,,迴旋齒條導引構件53A、53B亦可設置於前述齒條移送裝置15側。又,藉由設置前述迴旋齒條導引構件53A、53B,即使在前述食品處理裝置3與前述齒條移送裝置15之間存在有一些隙間之情況,也能從前述齒條移送裝置15側朝食品處理裝置3側圓滑地搬入(移送)齒條5。In the above description, the case where the whirling rack guiding members 53A and 53B are provided on the food processing device 3 side has been described as an example. However, the wrap rack guiding members 53A and 53B may be provided in the foregoing. The rack transfer device 15 side. Further, by providing the above-described wrap rack guiding members 53A, 53B, even if there are some gaps between the food processing device 3 and the rack transfer device 15, the rack transfer device 15 can be sideways The food processing device 3 side smoothly carries in (transfers) the rack 5.

又,亦可作成可朝垂直方向自由轉動之轉動齒條導引構件,來代替前述迴旋齒條導引構件53A、53B。即,在前述齒條搬入站7側,將轉動齒條構件的基端部側可朝上下方向自由轉動地設置,並且前端側(右端側)上升的方式,藉由扭轉彈簧等的彈推手段加以彈推。又,當從前述齒條搬入站7朝前述食品處理裝置3搬入齒條5時,受到設置於齒條5之小腳輪5C所按壓而傾倒成水平狀態。Further, instead of the above-described whirling rack guiding members 53A, 53B, a rotating rack guiding member that is freely rotatable in the vertical direction may be formed. In other words, on the side of the rack loading station 7, the base end portion side of the rotating rack member is rotatably provided in the vertical direction, and the distal end side (right end side) is raised, and the spring pushing means such as a torsion spring is used. Push it up. When the rack 5 is carried into the food processing device 3 from the rack loading station 7, the pinion 5C provided on the rack 5 is pressed and tilted to a horizontal state.

即,作成為下述結構,也就是在齒條搬入站7設置有:在常態,前端側成為上側地被彈推,當從齒條搬入站7朝食品處理裝置3搬入齒條5時,被按壓於該齒條5而呈水平狀傾斜,用以導引齒條5之轉動齒條構件。In other words, the rack loading station 7 is provided such that, in the normal state, the distal end side is pushed upward, and when the rack 5 is loaded from the rack loading station 7 toward the food processing apparatus 3, Pressed on the rack 5 to be horizontally inclined for guiding the rotating rack member of the rack 5.

再者,亦可將這樣的轉動齒條構件設置於前述食品處理裝置3的齒條搬出站9側。在此情況,藉由轉動齒條構件,導引從食品處理裝置3朝齒條搬出站9被搬出之齒條5。Further, such a rotating rack member may be provided on the rack carrying-out station 9 side of the food processing device 3. In this case, the rack 5 that is carried out from the food processing apparatus 3 toward the rack loading and unloading station 9 is guided by rotating the rack member.

又,由於前述齒條移送裝置15之齒條支承底座17係如前述般形成為多角形狀,在此齒條支承底座17的中央部,可呈水平地自由迴旋地設有齒條移送手段23,故,比起在例如將齒條5載置於前述齒條支承底座17上之狀態,使齒條支承底座17及移送手段23一體地呈水平迴旋之情況,能夠使前述齒條支承底座17更接近前述食品處理裝置3並加以配置,能夠謀求全體的省空間化。Further, since the rack supporting base 17 of the rack transfer device 15 is formed in a polygonal shape as described above, the rack supporting means 23 can be horizontally rotatably provided in the center portion of the rack supporting base 17, Therefore, the rack supporting base 17 and the transfer means 23 can be horizontally rotated in a state in which the rack 5 is placed on the rack supporting base 17, for example, so that the rack supporting base 17 can be further When the food processing device 3 is placed close to the food processing device 3, the entire space can be saved.

為了搬出已被搬入到前述食品處理裝置3內之齒條5,在前述齒條搬出站9,配置有與前述齒條移送裝置15相同結構的齒條移送裝置15A。因此,在該齒條移送裝置15A,針對可達到與前述齒條移送裝置15相同功能的構成要素賦予相同圖號,並省略該齒條移送裝置15A之重複說明。In order to carry out the rack 5 that has been carried into the food processing device 3, a rack transfer device 15A having the same configuration as the rack transfer device 15 is disposed in the rack carry-out station 9. Therefore, in the rack transfer device 15A, the same reference numerals are given to the components that can achieve the same functions as those of the rack transfer device 15, and the overlapping description of the rack transfer device 15A is omitted.

根據上述結構,當打開前述食品處理裝置3之右側的開閉門51A、51B時,前述齒條移送裝置15A進行與前述齒條搬入站7之前述齒條移送裝置15的搬入動作相反的動作,藉此,能夠從前述食品處理裝置3內將齒條5搬出到設置於齒條搬出站9之齒條移送裝置15A之齒條支承底座17上。又,能夠將齒條5送出到配置於該齒條移送裝置15A的前側之傾斜台45A上。According to the above configuration, when the opening and closing doors 51A and 51B on the right side of the food processing device 3 are opened, the rack transfer device 15A performs an operation opposite to the loading operation of the rack transfer device 15 of the rack loading station 7 Thereby, the rack 5 can be carried out from the food processing apparatus 3 to the rack support base 17 provided in the rack transfer apparatus 15A of the rack carry-out station 9. Moreover, the rack 5 can be sent to the inclined table 45A disposed on the front side of the rack transfer device 15A.

上述傾斜台45A係具有與前述傾斜台45相同的結構,具備有用來暫時地停止所送出之前述齒條5的止擋器(未圖示)。此止擋器係對前述傾斜台45A,藉由手動進行裝卸者。因此,被送出到前述傾斜台45A上之齒條5,藉由取下前述止擋器,能夠從傾斜台45A上搬出。The inclined table 45A has the same configuration as the inclined table 45, and includes a stopper (not shown) for temporarily stopping the rack 5 that is sent out. This stopper is attached to the tilting table 45A by hand. Therefore, the rack 5 sent out to the inclined table 45A can be carried out from the tilting table 45A by removing the stopper.

如上述說明得知,齒條5藉由設置於齒條搬入站7之齒條移送裝置15搬入到食品處理裝置3內。又,藉由設置於齒條搬出站9之齒條移送裝置15A,從前述食品處理裝置3內搬出齒條5。然後,能藉由手動的方式來將齒條5返回到前述齒條搬入站7。即,能夠將齒條5循環移動來加以使用。As described above, the rack 5 is carried into the food processing apparatus 3 by the rack transfer device 15 provided at the rack loading station 7. Moreover, the rack 5 is carried out from the food processing apparatus 3 by the rack transfer apparatus 15A provided in the rack carrying-out station 9. Then, the rack 5 can be returned to the aforementioned rack loading station 7 by manual means. That is, the rack 5 can be cyclically moved and used.

如前述般,在對被搬入到食品處理裝置3內的齒條5之複數段的托盤支承軌13,收容複數個托盤11之情況時,亦可藉由手動的方式來收容托盤11。但,為了自動地進行托盤11對前述齒條5的收容,在與前述齒條搬入站7隣接的位置,設置托盤搬入裝置55。此托盤搬入裝置55係發揮下述作用,即,對作為位於前述齒條搬入站7的齒條移送裝置15之齒條支承底座17上的齒條5的複數段的托盤收容部之托盤支承軌13,從上部側依次搬入托盤11者。As described above, when a plurality of trays 11 are accommodated in the plurality of tray support rails 13 of the rack 5 loaded into the food processing apparatus 3, the trays 11 can be accommodated by hand. However, in order to automatically store the rack 11 with respect to the rack 5, a tray loading device 55 is provided at a position adjacent to the rack loading station 7. The tray loading device 55 functions as a tray supporting rail for a plurality of tray accommodating portions of the rack 5 which is located on the rack supporting base 17 of the rack transfer device 15 of the rack loading station 7 13, the tray 11 is carried in order from the upper side.

又,前述托盤搬入裝置55,係以如圖1所示,隔著前述齒條搬入站7配置於前述食品處理裝置3的相反側的結構為例進行了說明。但,前述托盤搬入裝置55,亦可作成為配置於前述齒條搬入站7的後側之結構。Further, the tray loading device 55 has been described as an example in which the rack loading station 7 is disposed on the opposite side of the food processing device 3 via the rack loading station 7 as shown in Fig. 1 . However, the tray loading device 55 may be configured to be disposed on the rear side of the rack loading station 7.

在藉由前述托盤搬入裝置55對齒條5所搬入之托盤11上,設有用來供給例如紅豆麵包、日式饅頭等這樣的包皮食品等的食品胚料57之包皮食品供給裝置59。再者,由於這種包皮食品供給裝置59為習知,在此省略關於包皮食品供給裝置59之詳細說明。In the tray 11 into which the rack 5 is carried by the tray loading device 55, a foreskin food supply device 59 for supplying food blanks 57 such as red bean bread, Japanese steamed bread, and the like is provided. Further, since such a foreskin food supply device 59 is conventional, a detailed description of the foreskin food supply device 59 will be omitted herein.

且,為了供給用來載置從上述包皮食品供給裝置59被依次所供給的食品胚料57之托盤11,而設置有托盤進料器61,並且,設置有用來在從上述托盤進料器61所移送的托盤11上,將前述食品胚料57呈複數列、複數行排列載置之食品胚料排列載置裝置63。再者,由於這種托盤進料器61及食品胚料排列載置裝置63為習知,故可省略其詳細的說明。Further, in order to supply the tray 11 for placing the food blank 57 sequentially supplied from the above-mentioned wrapping food supply device 59, a tray feeder 61 is provided, and is provided for being used from the tray feeder 61 described above. On the tray 11 to be transferred, the food billet 57 is placed in a plurality of rows and in a plurality of rows. Further, since the tray feeder 61 and the foodstuff stocking and placing device 63 are conventional, detailed description thereof may be omitted.

為了將藉由經過前述食品胚料排列載置裝置63載置了複數個食品胚料57之托盤11對前述托盤搬入裝置55送入,而在前述齒條搬入站7的相反側,隔著前述托盤搬入裝置55,設有托盤送入裝置65。此托盤送入裝置65係為了將被移送到該托盤送入裝置65的工作台67上之托盤11對前述托盤搬入裝置55送入,而在前述工作台67的上方,如圖2所示,設有無桿式壓缸等這樣的往復移動用致動器69。In order to feed the tray loading device 55 by the tray 11 on which the plurality of food blanks 57 are placed by the foodstuff stock arrangement mounting device 63, the opposite side of the rack loading station 7 is interposed therebetween. The tray loading device 55 is provided with a tray feeding device 65. The tray feeding device 65 feeds the tray loading device 55 to the tray 11 that is transferred to the table 67 of the tray feeding device 65, and is above the table 67 as shown in FIG. A reciprocating actuator 69 such as a rodless cylinder is provided.

又,在上述往復移動用致動器69,設有藉由該致動器69朝左右方向往復移動之滑塊71,在此滑塊71,藉由設置於該滑塊71之汽缸等這樣的上下移動用致動器(未圖示)進行上下移動之推件73可上下自由移動地被設置著。此推件73係發揮下述作用,即,當下降時,成為與前述工作台67上的托盤11的左端緣抵接之高度位置,而當藉由前述往復移動用致動器69,朝如圖2中之右方向移動時,將前述托盤11對前述托盤搬入裝置55送入。Further, the reciprocating actuator 69 is provided with a slider 71 that reciprocates in the left-right direction by the actuator 69, and the slider 71 is provided in the cylinder of the slider 71 or the like. The pusher 73 that moves up and down by an actuator for moving up and down (not shown) is provided to be movable up and down. The pusher 73 functions to abut against the left end edge of the tray 11 on the table 67 when descending, and to move toward the front by the reciprocating actuator 69. When moving in the right direction in FIG. 2, the tray 11 is fed to the tray loading device 55.

前述托盤搬入裝置55中,具有可承接從前述托盤送入裝置65所送入的托盤11之承接輸送機75之升降機77可上下自由移動地被設置著。此升降機77係利用以設置於托盤搬入裝置55之伺服馬達或具制動器的馬達等這樣的適宜馬達79的驅動而朝上下方向同步地行進移動之複數個鏈條或時序皮帶等這樣的循環構件81來進行上下移動者,可自由定位地構成於與在位於前述齒條搬入站7之齒條5中呈複數段設置之各托盤支承軌13相對應的高度位置。In the tray loading device 55, an elevator 77 having a receiving conveyor 75 that can receive the tray 11 fed from the tray feeding device 65 is provided to be movable up and down. The lifter 77 is a circulation member 81 such as a plurality of chains or timing belts that are moved in the vertical direction by the drive of a suitable motor 79 such as a servo motor provided in the tray loading device 55 or a motor having a brake. The person who moves up and down can be freely positioned at a height position corresponding to each tray support rail 13 provided in a plurality of stages in the rack 5 located at the rack loading station 7.

又,為了對前述齒條5搬入前述承接輸送機75上的托盤11,在前述承接輸送機75的上方位置,設有與前述往復移動用致動器69相同的往復移動用致動器83,並且設有與前述滑塊71相同的滑塊85。且,設有與前述推件73同樣地,藉由設置於滑塊85之上下移動用致動器(未圖示)進行上下移動之推件87。Further, in order to carry the rack 5 into the tray 11 of the receiving conveyor 75, a reciprocating actuator 83 similar to the reciprocating actuator 69 is provided above the receiving conveyor 75. Further, a slider 85 identical to the slider 71 described above is provided. Further, similarly to the above-described pusher 73, a pusher 87 that is moved up and down by an actuator (not shown) provided above and below the slider 85 is provided.

因此,可在每次托盤11從前述托盤送入裝置65被送入到承接輸送機75上時,使升降機77上下移動,對位於齒條搬入站7之齒條5的托盤支承軌13,從上段側依次搬入並加以收容。因此,當對齒條5的各托盤支承軌13收容托盤11時,不會有例如附著於欲收容之托盤11的手粉等的多餘物落下到已預先收容的托盤11上,可防止對已經被收容的托盤11上的食品胚料57造成壞影響。Therefore, each time the tray 11 is fed from the tray feeding device 65 to the receiving conveyor 75, the elevator 77 can be moved up and down to the tray supporting rail 13 of the rack 5 located at the rack loading station 7, The upper side is carried in and placed in order. Therefore, when the tray 11 is accommodated in each of the tray support rails 13 of the rack 5, there is no possibility that the excess of the hand powder or the like attached to the tray 11 to be accommodated falls onto the tray 11 that has been previously stored, thereby preventing the pair from having been placed. The food blank 57 on the contained tray 11 causes a bad influence.

如以上所述,藉由在齒條搬入站7呈複數段收容著載置有食品胚料57之托盤11的齒條5搬入到前述這樣的食品處理裝置3內,能夠進行食品胚料57的適宜處理。又,藉由從由前述食品處理裝置3朝齒條搬出站9側所搬出之齒條5取出托盤11,能夠如前述這樣地循環使用齒條5。又,藉由將從托盤11上朝下一個製程除去處理後的食品胚料57後,將托盤11搬入到前述托盤進料器61,使得能循環使用托盤11。As described above, the rack 5 in which the tray 11 on which the food bill 57 is placed is stored in the rack loading station 7 in a plurality of stages is carried into the above-described food processing apparatus 3, whereby the food billet 57 can be processed. Suitable for handling. By taking out the tray 11 from the rack 5 carried out by the food processing device 3 toward the rack carrying-out station 9, the rack 5 can be recycled as described above. Further, by removing the processed food blank 57 from the tray 11 toward the next process, the tray 11 is carried into the tray feeder 61, so that the tray 11 can be recycled.

以上這樣的說明可得知,若依據前述結構,在食品處理裝置3的左右兩側的齒條搬入站7及齒條搬出站9分別配置齒條移送裝置15、15A,可字動地進行齒條5對食品處理裝置3的搬入、搬出。在此結構,作為系統的構成要素,因成為與食品處理裝置3相同結構的齒條移送裝置15、15A,所以可謀求結構的簡單化,並且能謀求省空間化,能夠因應小量生產,可解決前述以往技術所存在之問題。As described above, according to the above configuration, the rack transfer device 15 and the 15A are respectively disposed on the rack loading station 7 and the rack carry-out station 9 on the left and right sides of the food processing device 3, and the teeth can be moved in a zigzag manner. The strip 5 carries in and out of the food processing apparatus 3. In this configuration, since the rack transfer devices 15 and 15A having the same configuration as the food processing device 3 are used as the components of the system, the structure can be simplified, space can be saved, and a small amount of production can be performed. Solve the problems of the aforementioned prior art.

又,除了前述結構,另外藉由作成為追加包皮食品供給裝置59、托盤進料器61、食品胚料排列載置裝置63、托盤送入裝置65及托盤搬入裝置55的各構成要素之結構的系統,能夠將食品胚料57對托盤11的移載、托盤11對齒條5的搬入收容等作業予以自動化,而可謀求省力化。In addition to the above-described configuration, the components of the additional foreskin food supply device 59, the tray feeder 61, the food blank arrangement mounting device 63, the tray feeding device 65, and the tray loading device 55 are configured. In the system, it is possible to automate the transfer of the food blank 57 to the tray 11, the loading and unloading of the tray 11 to the rack 5, and the like, and it is possible to save labor.

再者,參照日本專利申請第2008-135730號(2008年5月23日申請)的全內容寫入到本說明書。In addition, the entire contents of the Japanese Patent Application No. 2008-135730 (filed on May 23, 2008) are hereby incorporated by reference.

本發明不限於前述發明的實施形態說明,能夠藉由適宜的變更,實施其他各種形態。The present invention is not limited to the embodiments of the invention described above, and various other aspects can be implemented by appropriate modifications.

1...食品處理系統1. . . Food processing system

3...食品處理裝置3. . . Food processing device

5...齒條5. . . rack

5A...支柱5A. . . pillar

5B...下部的橫木(下構件)5B. . . Lower crossbar (lower member)

5C...小齒輪5C. . . gear

7...齒條搬入站7. . . Rack loading station

9...齒條搬出站9. . . Rack removal station

11...托盤11. . . tray

15...齒條移送裝置15. . . Rack transfer device

17...齒條支承底座17. . . Rack support base

19A,19B...左右齒條導引部19A, 19B. . . Left and right rack guides

21A,21B...搬入用齒條導件21A, 21B. . . Rack guide for loading

23...齒條移送手段twenty three. . . Rack transport

25...旋轉式致動器25. . . Rotary actuator

27...迴旋台27. . . Rotary table

29...滑塊29. . . Slider

31...往復移動用致動器31. . . Reciprocating actuator

33A,33B...旋轉體33A, 33B. . . Rotating body

35...循環構件35. . . Loop component

37...托架37. . . bracket

38...鉤支承構件38. . . Hook support member

39...上下移動用致動器39. . . Up and down moving actuator

41...上下作動桿41. . . Upper and lower actuating rod

43...鉤件43. . . Hook

45,45A...傾斜台45,45A. . . Inclined table

47A,47B...齒條搬入路徑47A, 47B. . . Rack loading path

49...止擋器49. . . Stopper

51A,51B...開閉門51A, 51B. . . Open and close

53A,53B...迴旋齒條導引構件53A, 53B. . . Gyroproic guide member

55...托盤搬入裝置55. . . Pallet loading device

57...食品胚料57. . . Food blank

59...包皮食品供給裝置59. . . Foreskin food supply device

61...托盤進料器61. . . Pallet feeder

63...食品胚料排列載置裝置63. . . Food blank arrangement device

65...托盤送入裝置65. . . Pallet feeding device

67...工作台67. . . Workbench

69...往復移動用致動器69. . . Reciprocating actuator

71...滑塊71. . . Slider

73...推件73. . . Pusher

75...承接輸送機75. . . Undertake conveyor

77...升降機77. . . elevator

79...馬達79. . . motor

81...循環構件81. . . Loop component

83...往復移動用致動器83. . . Reciprocating actuator

85...滑塊85. . . Slider

87...推件87. . . Pusher

圖1係顯示本發明的實施形態之食品處理系統全體的結構之平面說明圖。Fig. 1 is a plan explanatory view showing the overall configuration of a food processing system according to an embodiment of the present invention.

圖2係顯示本發明的實施形態之食品處理系統全體的結構之正面說明圖。Fig. 2 is a front explanatory view showing the configuration of the entire food processing system according to the embodiment of the present invention.

圖3係以設置於齒條搬入站之齒條移送裝置的平面說明圖,來顯示將齒條拉入的狀態之說明圖。Fig. 3 is an explanatory view showing a state in which the rack is pulled in by a plan explanatory view of the rack transfer device provided at the rack loading station.

圖4係顯示以設置於齒條搬入站之齒條移送裝置的左側斷面說明圖,來顯示將齒條拉入的狀態之說明圖。Fig. 4 is an explanatory view showing a state in which the rack is pulled in by a left side sectional view of the rack transfer device provided at the rack loading station.

圖5係顯示從圖3所示的狀態將齒條拉入到齒條移送裝置上的狀態之平面說明圖。Fig. 5 is a plan explanatory view showing a state in which the rack is pulled into the rack transfer device from the state shown in Fig. 3.

圖6顯示從圖4所示的狀態將齒條拉入到齒條移送裝置上的狀態之側面說明圖。Fig. 6 is a side explanatory view showing a state in which the rack is pulled into the rack transfer device from the state shown in Fig. 4.

1...食品處理系統1. . . Food processing system

3...食品處理裝置3. . . Food processing device

5...齒條5. . . rack

5A...支柱5A. . . pillar

5B...下部的橫木(下構件)5B. . . Lower crossbar (lower member)

7...齒條搬入站7. . . Rack loading station

9...齒條搬出站9. . . Rack removal station

11...托盤11. . . tray

15...齒條移送裝置15. . . Rack transfer device

17...齒條支承底座17. . . Rack support base

21A,21B...搬入用齒條導件21A, 21B. . . Rack guide for loading

45,45A...傾斜台45,45A. . . Inclined table

51A,51B...開閉門51A, 51B. . . Open and close

53A,53B...迴旋齒條導引構件53A, 53B. . . Gyroproic guide member

55...托盤搬入裝置55. . . Pallet loading device

57...食品胚料57. . . Food blank

59...包皮食品供給裝置59. . . Foreskin food supply device

61...托盤進料器61. . . Pallet feeder

63...食品胚料排列載置裝置63. . . Food blank arrangement device

65...托盤送入裝置65. . . Pallet feeding device

67...工作台67. . . Workbench

79...馬達79. . . motor

81...循環構件81. . . Loop component

Claims (6)

一種食品處理系統,係包含有以下要素:設置於用來進行食品胚料的食品處理之箱狀食品處理裝置的一側附近之齒條搬入站;及設置於前述食品處理裝置的另一側附近之齒條搬出站,在上述結構中,前述齒條搬入站具備有從該齒條搬入站外自由拉入齒條且從該齒條搬入站朝前述食品處理裝置內自由插入齒條之第1齒條移送裝置,前述齒條搬出站具備有從前述食品處理裝置內自由拉出齒條且從該齒條搬出站朝外部自由推出該齒條搬出站內的齒條之第2齒條移送裝置,前述設置於第1、第2齒條移送裝置之齒條移送手段分別構成為可水平地自由迴旋。A food processing system comprising: a rack loading station disposed near a side of a box-shaped food processing device for performing food processing of food blanks; and being disposed near the other side of the food processing device In the above-described configuration, the rack loading station includes the first rack that is freely inserted from the rack loading station and freely inserted into the food processing device from the rack loading station. In the rack transfer device, the rack loading and unloading station includes a second rack transfer device that freely pulls out the rack from the food processing device and freely pushes out the rack in the rack carry-out station from the rack carry-out station. The rack transfer means provided in the first and second rack transfer devices are configured to be freely rotatable horizontally. 如申請專利範圍第1項之食品處理系統,其中,進一步具備有以下要素:用來在鄰接於前述齒條搬入站之位置,對設置於位在前述齒條搬入站之齒條的複數段的托盤收容部,從上部側依次搬入托盤之托盤搬入裝置。The food processing system of claim 1, further comprising: a member for positioning a plurality of racks disposed at the rack loading station at a position adjacent to the rack loading station The tray accommodating portion carries the tray loading device of the tray in order from the upper side. 如申請專利範圍第1項之食品處理系統,其中,在前述食品處理裝置的一側或另一側,設有可朝水平自由開閉之開閉門,與前述開閉門的開閉動作連動,而可和設置於前述齒條移送裝置之齒條導引部自由整合的迴旋齒條導引構件係可朝水平迴旋地被設置著。The food processing system according to claim 1, wherein the one or the other side of the food processing device is provided with an opening and closing door that can be opened and closed horizontally, and is interlocked with the opening and closing operation of the opening and closing door. The whirling rack guide member that is freely integrated with the rack guide portion of the rack transfer device described above can be disposed to be horizontally swung. 如申請專利範圍第1項之食品處理系統,其中,在前述齒條搬入站,設有:在常態,彈推成前端側成為上側,當從該齒條搬入站朝前述食品處理裝置搬入齒條時被按壓於該齒條而成水平狀傾倒,用以導引前述齒條之轉動齒條導引構件。The food processing system according to the first aspect of the invention, wherein the rack loading station is provided with: in a normal state, the front end side is an upper side, and the rack is moved from the rack loading station to the food processing apparatus. When it is pressed against the rack, it is horizontally tilted to guide the rotating rack guiding member of the rack. 如申請專利範圍第1項之食品處理系統,其中,前述齒條移送裝置具備有用來支承前述齒條之多角形狀的齒條支承底座,前述齒條移送裝置,在前述齒條支承底座的上面,將當前述齒條拉入到該齒條支承底座上時用來導引齒條之拉入用齒條導引部、和當從該齒條支承底座上推出齒條時用來導引齒條之推出用齒條導引部設置於交叉的方向。The food processing system of claim 1, wherein the rack transfer device includes a rack support base for supporting a polygonal shape of the rack, and the rack transfer device is on an upper surface of the rack support base. a rack guiding portion for guiding the rack when the foregoing rack is pulled onto the rack supporting base, and guiding the rack when the rack is pushed out from the rack supporting base The push-out rack guide is disposed in the intersecting direction. 如申請專利範圍第1項之食品處理系統,其中,用來對前述齒條搬入站搬入齒條之齒條搬入路徑係以前述齒條搬入站側高度傾斜的方式所構成,在上述齒條搬入路徑的預定位置,設有用來容許齒條對前述齒條搬入站側之移動、但阻止齒條朝相反方向之移動的止擋機構。The food processing system according to the first aspect of the invention, wherein the rack loading path for loading the rack into the rack is configured such that the rack loading station is inclined at a height, and the rack is carried in The predetermined position of the path is provided with a stopper mechanism for allowing the rack to move toward the rack side, but preventing the rack from moving in the opposite direction.
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