TW201016138A - Food treatment system - Google Patents

Food treatment system Download PDF

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Publication number
TW201016138A
TW201016138A TW98117188A TW98117188A TW201016138A TW 201016138 A TW201016138 A TW 201016138A TW 98117188 A TW98117188 A TW 98117188A TW 98117188 A TW98117188 A TW 98117188A TW 201016138 A TW201016138 A TW 201016138A
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Taiwan
Prior art keywords
rack
food processing
loading
station
tray
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TW98117188A
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Chinese (zh)
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TWI457077B (en
Inventor
Shigemi Ishizaki
Takaaki Shibue
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Rheon Automatic Machinery Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • A21C9/083Manipulating tins, pans etc., e.g. charging or discharging conveyors, trolleys or ovens

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Specific Conveyance Elements (AREA)
  • Warehouses Or Storage Devices (AREA)
  • Commercial Cooking Devices (AREA)

Abstract

To provide a food treatment system intended for the simplification of the whole scheme and space saving. A rack-loading station 7 is installed in the proximity of one side of a food treatment apparatus 3, while a rack-unloading station 9 in the proximity of the other side. The rack-loading station 7 is equipped with a first rack conveyor 15 designed to make a rack 5 retractable and make the rack 5 insertable into the food treatment apparatus 3. The rack-unloading station 9 is equipped with a second rack conveyor 15A designed to make the rack 5 drawable from the food treatment apparatus 3 and make the rack 5 ejectable from the rack-unloading station 9 into the outside, wherein rack-conveying means 23 equipped on the rack conveyors 15 and 15A are horizontally turnable respectively. A tray loader 55 for successively loading trays 11 from above into a multi-tiered tray housing 13 equipped on the rack 5 is installed oppositely to the food treatment apparatus 3, with the rack-loading station 7 situated therebetween.

Description

201016138 六、發明說明: 【發明所屬之技術領域】 本發明係關於對預先形成爲期望形狀的例如麵團等這 種的食品胚料,進行例如蒸處理、發酵處理等這樣的適宜 食品處理用之食品處理系統,更詳細而言,係關於謀求將 呈複數段收容載置有前述食品胚料的複數個托盤之齒條, 對進行適宜食品處理之食品處理裝置的搬入、搬出之自動 φ 化,且謀求全體的結構的小型化、簡單化之食品處理系統 【先前技術】 以往,作爲食品胚料的食品處理,被提案有例如進行 麵團的發酵處理之情況,將載置有麵團之複數個托盤呈複 數段收容於齒條內,再將該齒條對發酵室搬入、搬出之系 統。上述技術係例如專利文獻1所記載。 〇 上述專利文獻1所記載的結構,係將被輸送機所搬送 來的頂板呈複數段收容於齒條裝載機內後,對與該齒條裝 載機隣接配置之頂板齒條,以設置於裝載用推件之按壓部 ,同時按壓所有的頂板,藉此對前述頂板齒條,將頂板呈 複數段加以移載。如上述般,收容有複數個頂板之頂板齒 條係藉由單軌吊車及裝載輸送機搬入到發酵室內。 又,上述發酵室內的頂板齒條係被設置於發酵室內之 室內單軌吊車移動到發酵室內的預定位置,進行發酵處理 的管理。進行了發酵處理之頂板齒條,藉由前述室內單軌 -5- 201016138 吊車’移載到設置於出口之卸載輸送機上,藉由此卸載輸 送機,從前述發酵室加以搬出。 因此,在專利文獻1所記載的結構,雖然可將複數個 頂板齒條搬入到發酵室內,進行大量食品胚料的發酵處理 ,但是需要例如裝載用推件、室內單軌吊車,在謀求系統 全體的小型化、結構的簡單化上會有問題產生。 [專利文獻1]日本特開2005-2 1 022號公報 【發明內容】 [發明所欲解決之課題] 本發明係爲了解決上述課題而開發完成的發明,其目 的是在於提供將呈複數段收容載置有食品胚料的複數個托 盤之齒條,對進行適宜食品處理之食品處理裝置的搬入、 搬出之自動化,且謀求全體的結構的小型化、簡單化之食 品處理系統。 [用以解決課題之手段] 爲了達到上述目,本發明的第1觀點’ 一種食品處理 系統,藉由以下的要素所構成:設置於用來進行食品胚料 的食品處理之箱狀食品處理裝置的一側附近之齒條搬入站 ;及設置於前述食品處理裝置的另一側附近之齒條搬出站 ;在上述結構,前述齒條搬入站具備有從該齒條搬入站外 自由拉入齒條且從該齒條搬入站朝前述食品處理裝置內自 由插入齒條之第1齒條移送裝置;前述齒條搬出站具備有 -6 - 201016138 從前述食品處理裝置內自由拉出齒條且從該齒條搬出站朝 外部自由推出該齒條搬出站內的齒條之第2齒條移送裝置 ;及前述設置於第1、第2齒條移送裝置之齒條移送手段 分別構成爲可水平地自由迴旋。 附屬於前述第1觀點之本發明的第2觀點的前述食品 處理系統,其中,進一步具備有以下要素:用來在鄰接於 前述齒條搬入站之位置,對設置於位在前述齒條搬入站之 • 齒條的複數段的托盤收容部,從上部側依次搬入托盤之托 盤搬入裝置。 附屬於前述第1或2觀點之本發明的第3觀點的前述 食品處理系統,其中,在前述食品處理裝置的一側或另一 側’設有可朝水平自由開閉之開閉門;及與前述開閉門的 開閉動作連動,而可和設置於前述齒條移送裝置之齒條導 引部自由整合的迴旋齒條導引構件可朝水平迴旋地被設置 著。 Φ 附屬於前述第1至3觀點中任一觀點之本發明的第4 觀點的則述食品處理系統,其中,在前述齒條搬入站,設 有:在常態’彈推成前端側成爲上側,當從該齒條搬入站 朝前述食品處理裝置搬入齒條時被按壓於該齒條而成水平 狀傾倒’用以導引前述齒條之轉動齒條導引構件。 附屬於前述第1至4觀點中任一觀點之本發明的第5 觀點的前述食品處理系統,其中,前述齒條移送裝置具備 有用來支承前述齒條之多角形狀的齒條支承底座, 即述齒條移送裝置’在前述齒條支承底座的上面,將 201016138 當前述齒條拉入到該齒條支承底座上時用來導引齒條之拉 入用齒條導引部、和當從該齒條支承底座上推出齒條時用 來導引齒條之推出用齒條導引部設置於交叉的方向。 附屬於前述第1至5觀點中任一觀點之本發明的第6 觀點的前述食品處理系統,其中,用來對前述齒條搬入站 搬入齒條之齒條搬入路徑係以前述齒條搬入站側高度傾斜 的方式所構成;及在上述齒條搬入路徑的預定位置,設有 用來容許齒條對前述齒條搬入站側之移動、但阻止齒條朝 相反方向之移動的止擋機構。 [發明效果] 若依據上述第1觀點至第6觀點所記載之本發明,藉 由配置在設置於食品處理裝置的一側的齒條搬入站之齒條 移送裝置,進行齒條對該齒條搬入站的拉入及齒條對前述 食品處理裝置之搬入。又,藉由配置於設置在前述食品處 理裝置的另一側的齒條搬出站之齒條移送裝置,進行齒條 © 從前述食品處理裝置之搬出及齒條從齒條搬出站朝外部之 推出。因此,能夠謀求食品處理系統全體的結構的小型化 、簡單化。 【實施方式】 以下,使用圖面,說明關於本發明的實施形態。 .首先,參照圖1、圖2,本發明的實施形態之食品處 理系統1係具備有用來進行例如麵團等這樣的適宜食品胚 -8 - 201016138 料之食品處理的一例如蒸工程處理等這樣的適宜處理之箱 狀的食品處理裝置3,在此食品處理裝置3之一側(圖1 、2中爲左側。同圖及同圖以後的圖中,以「L」所不之 側)附近,設有對該食品處理裝置3進行齒條5的搬入用 之齒條搬入站7。又,在前述食品處理裝置3的另一側( 圖1、2中爲右側。同圖及同圖以後的圖中,以「R」所示 之側)附近,設有用來從前述食品處理裝置3進行齒條5 φ 的搬出之齒條搬出站9。 前述齒條5的結構爲習知,但爲了容易理解,在此槪 略地說明關於齒條5的結構。齒條5係將4支的支柱5A 配置成4角形狀,藉由橫木將各支柱5A予以一體地連結 ,下部的橫木5B係構成爲平行交叉(parallel-crossed) 狀。又,在前述齒條5內,作爲收容4角形狀的托盤11 支托盤收容部,支承托盤11的前後兩側緣部支斷面L形 狀的托盤支承軌13呈複數段且前後對向地設置著。且, φ 在前述齒條5的各支柱5A的下部,分別設有小腳輪5C。 因此,齒條5能夠保持一定方向性而朝前後左右方向移動 〇 在前述齒條搬入站7,配置有:從前側(圖1中之下 側。同圖及同圖以後的圖中以「F」所顯示支側)將齒條 5拉入到該齒條搬入站7、且對前述食品處理裝置3進行 齒條5的插入(搬入)用之齒條移送裝置15。此齒條移送 裝置15係如圖3、圖4所示,具備有平面視角呈多角形狀 即4角形狀的齒條支承底座17,在此齒條支承底座17的 -9- 201016138 上面之左右兩側部(圖3中以「L」及「R」所示之側的兩 側部),設有:限制前述齒條5之左右兩側朝小腳輪5C 之左右方向(圖3中以「L」及「R」所示的方向)之移動 ,並朝前後方向(圖3中以「F」及「B」所示的方向。圖 1及圖4至圖6中以「F」及「B」所示的方向)導引用之 拉入用左右齒條導引部19A、19B。 上述左右的齒條導引部19A、19B之結構爲使一對導 引構件對向並設置之結構或溝槽之結構,爲了使左右兩側 @ 的小腳輪5 C容易進入到此一對導引構件之間,前側端( 入口側)係呈八字形張開成前端部的間隔變寬。又,此齒 條導引部19A、19B的前後方向的長度係設定成較設置於 齒條5之左右的小腳輪5C之前後方向(圖3、圖4中以 「F」及「B」所示的方向)之間隔尺寸小的尺寸。因此, 在前述齒條支承底座1 7上,齒條5的前後兩側的小腳輪 5C係位於從前述齒條導引部19A、19B的前後兩端朝前後 方向分離的位置。 ❿ 又,在前述齒條支承底座17的上面之前後兩側部( 圖3中以「F」及「B」所示的側的兩側部),設有限制齒 條5之前後兩側的小腳輪5C之前後方向的移動,並朝左 右方向予以導引的推出用(搬入用)齒條導件21A、21B 。此搬入用齒條導件21A、21B係具有與拉入用前述齒條 導引部19A、19B相同的結構。因此,針對搬入用齒條導 件21A、21B的結構,省略其詳細說明。 爲了將齒條5拉入到前述齒條移送裝置15之前述齒 -10- 201016138 條支承底座17上,對前述食品處理裝置3進行齒條 搬入,而在前述齒條移送裝置15,齒條移送手段23 水平方向自由迴旋地被設置著。更詳細而言,在前述 支承底座17的中央部,藉由旋轉式致動器25來水平 之迴旋台27係設置於較前述齒條導引部19A、19B、 、2 1 B更高的位置。 又,在上述迴旋台27,設有可自由移動成從迴 φ 27朝放射方向呈水平地突出之滑塊29。此滑塊29係 設置於前述迴旋台27之汽缸等這種的往復移動用致 31進行往復移動,掛繞在可自由旋轉地設置於此滑接 的前端部與後端部之鏈輪等這種旋轉體33A、33B之 等的循環構件35的一部分係連結於設置在前述迴旋¥ 的前端部之托架3 7。 又,在前述循環構件35的一部分,連結有被導 前述滑塊29而可自由往復移動之鉤件支承構件38, φ 鉤件支承構件3 8的兩側,設有小型汽缸等這樣的上 動用致動器39 (參照圖2、圖6)。在可上下自由移 設置於此上下移動用致動器39之活塞桿這樣的上下 桿41,設有可自由卡合前述齒條5之下構件5B的一 之U字形狀的鉤件43。 因此,保持成使前述鉤件43卡合於前述齒條5 構件5B的一部分之狀態,再藉由前述往復移動用致 31使前述滑塊29往復移動,藉此,能夠將齒條5從 齒條移送裝置15的外部拉入到該齒條移送裝置15之 5的 可朝 齒條 迴旋 21 A 旋台 藉由 動器 I 29 鏈條 Ϊ 27 引於 在此 下移 動地 作動 部分 之下 動器 前述 前述 -11 - 201016138 齒條支承底座17上。又,能夠從前述齒條支承底座17上 朝齒條移送裝置15的外側推出(搬出)。 爲了能夠容易進行齒條5對前述齒條移送裝置15之 前述齒條支承底座17上的拉入動作,在前述齒條支承底 座17的前側(圖3、4中的右側),配置有傾斜成後側( 齒條支承底座17側)成爲與前述齒條支承底座17相同高 度之傾斜台45。又,在此傾斜台45的傾斜面,設有:限 制前述齒條5之左右兩側朝小腳輪5 C之左右方向的移動 ,而朝前述齒條移送裝置15之前述齒條支承底座17上的 拉入用前述齒條導引部19A、19B進行導引之左右的齒條 搬入路徑47A、47B。 在上述齒條搬入路徑47 A、47B的預定位置,設有可 將被搬入到此齒條搬入路徑47A、47B之齒條5的小腳輪 5C抵接卡止之止擋器49。上述止擋器49係具有下述功能 ,即,可容許齒條5朝前述齒條移送裝置15方向的移動 ,但阻止因前述齒條搬入路徑47的傾斜,使齒條5朝下 方向(相反方向)移動之功能。 更詳細而言,前述止擋器49係藉由例如適宜彈簧等 這樣的彈推手段(未圖示),常時突出於前述齒條搬入路 徑47。又,當齒條5的小腳輪5C在前述齒條搬入路徑47 內朝前述齒條移送裝置15方向移動時,與前述小腳輪5C 相干涉而從齒條搬入路徑47没入。 藉由以上這樣的結構,因利用手動,來將齒條5沿著 前述傾斜台45的齒條搬入路徑47A、47B推進,當上述齒 -12- 201016138 條5的小腳輪5C壓退前述止擋器49而超過止擋器49時 ,止擋器49突出於齒條搬入路徑47A、47B並卡止小腳輪 5C,所以不論前述齒條搬入路徑47A、47B傾斜成前側( 圖4中之右側)變低,齒條5不會沿著傾斜下降,而保持 於停止在預定位置之狀態。 因此,當如圖4所示,使齒條移送裝置15之滑塊29 朝前方向呈水平突出移動,而使鉤件43與齒條5之下構 φ 件5B對應後,使上下移動用致動器39作動而使前述鉤件 43上升時,前述鉤件43會與前述下構件5B的一部分卡 合。如此,當使鉤件43與下構件5B的一部分卡合後,將 前述滑塊29復原到前述迴旋台27上之原來位置時,齒條 5從前側被拉入到齒條支承底座1 7上。 如上述搬,當齒條5被拉入到齒條支承底座17上時 ,齒條5的小腳輪5C被設置於齒條支承底座17上之拉入 用齒條導引部19A、19B所導引,而被限制左右方向的移 φ 動。因此,能夠正確地進行在齒條支承底座17上之齒條5 的左右方向的定位。又,因藉由使前述滑塊29的復原移 動停止,來進行齒條5的前後方向的定位,所以,亦可正 確地進行在前述齒條支承底座17上之齒條5的前後方向 的定位。 如前述般,在將齒條5從前側拉入到設置於齒條搬入 站7的齒條移送裝置15之齒條支承底座17上後,使鉤件 43下降並從齒條5的下構件5B脫離。然後,藉由旋轉型 致動器25的作動,使迴旋台27如圖3中所示朝逆時鐘方 -13- 201016138 向迴旋90°,如圖5所示,將前述滑塊29定位成對左右方 向即對前述食品處理裝置3接近分離,再使前述鉤件43 上升並與下構件5B之左側部的一部分卡合。然後,藉由 使滑塊29從迴旋台27呈水平地突出作動,使得齒條5朝 前述食品處理裝置3之方向被搬出。 箱狀的前述食品處理裝置3係爲了容許齒條5從前述 齒條移送裝置1 5側的搬入、且容許齒條5朝前述齒條移 送裝置15的相反側的搬出,即,如在圖1中所示,爲了 從左側般入齒條5並朝右側搬出,而在前述食品處理裝置 3的左右兩側面,分別設有可朝前後方向呈水平地自由開 閉之前後的開閉門51A、51B。且,在前述食品處理裝置3 的左右兩側部,設有藉由例如扭轉彈簧等這樣的彈推手段 (未圖示)彈推成朝內側方向呈水平地轉動之前後一對迴 旋齒條導引構件53A、53B。 前述一對迴旋齒條導引構件53A、53B係設置於與設 置在前述齒條搬入站7的前述齒條移送裝置15之前後的 前述搬入用齒條導引部21 A、21B朝左右方向呈直線狀整 合之位置,當處於前述開閉門5 1 A、5 1 B關閉之狀態時, 彈推成抵接於上述開閉門51A、51B的外側面。又,當前 述開閉門51A、5IB朝前後方向被打開時,藉由彈推手段 的彈推呈水平地轉動,與設置於前述齒條移送裝置15之 前後的齒條導引部21A、21B呈直線狀地整合成導引從前 述齒條搬入站7的前述齒條移送裝置15被搬入的齒條5。 再者,前述開閉門51A、51B關閉成原來的狀態時, -14- 201016138 迴旋齒條導引構件53 A、53B係抗衡彈推手段的彈推力, 藉由開閉門51A、51B轉動復原成原來的狀態,而保持成 與開閉門5 1 A、5 1 B相抵接之狀態。 因此,如前述般,當從前述齒條移送裝置15上朝前 述食品處理裝置3內搬入齒條5時,該食品處理裝置3之 左側的開閉門5 1 A、5 1 B處於被打開之狀態,左側的迴旋 齒條導引構件53 A、53 B處於與設置於前述齒條移送裝置 φ 15之前後的齒條導引構件21A、21B朝左右方向呈直線狀 整合之狀態。 再者,在上述說明,以將迴旋齒條導引構件53A、 53B設置於食品處理裝置3側之情況爲例進行了說明,但 是,,迴旋齒條導引構件53A、53B亦可設置於前述齒條 移送裝置15側。又,藉由設置前述迴旋齒條導引構件 53A、53B,即使在前述食品處理裝置3與前述齒條移送裝 置1 5之間存在有一些隙間之情況,也能從前述齒條移送 e 裝置1 5側朝食品處理裝置3側圓滑地搬入(移送)齒條5 〇 又,亦可作成可朝垂直方向自由轉動之轉動齒條導引 構件,來代替前述迴旋齒條導引構件53A、53B。即,在 前述齒條搬入站7側,將轉動齒條構件的基端部側可朝上 下方向自由轉動地設置,並且前端側(右端側)上升的方 式’藉由扭轉彈簧等的彈推手段加以彈推。又,當從前述 齒條搬入站7朝前述食品處理裝置3搬入齒條5時,受到 設置於齒條5之小腳輪5C所按壓而傾倒成水平狀態。 -15- 201016138 即’作成爲下述結構,也就是在齒條搬入站7設置有 :在常態’前端側成爲上側地被彈推,當從齒條搬入站7 朝食品處理裝置3搬入齒條5時,被按壓於該齒條5而呈 水平狀傾斜’用以導引齒條5之轉動齒條構件。 再者’亦可將這樣的轉動齒條構件設置於前述食品處 理裝置3的齒條搬出站9側。在此情況,藉由轉動齒條構 件,導引從食品處理裝置3朝齒條搬出站9被搬出之齒條 5 ° ❿ 又,由於前述齒條移送裝置15之齒條支承底座17係 如前述般形成爲多角形狀,在此齒條支承底座17的中央 部,可呈水平地自由迴旋地設有齒條移送手段23,故,比 起在例如將齒條5載置於前述齒條支承底座17上之狀態 ,使齒條支承底座17及移送手段23 —體地呈水平迴旋之 情況,能夠使前述齒條支承底座17更接近前述食品處理 裝置3並加以配置,能夠謀求全體的省空間化。 爲了搬出已被搬入到前述食品處理裝置3內之齒條5 ❹ ,在前述齒條搬出站9,配置有與前述齒條移送裝置15相 同結構的齒條移送裝置15A。因此,在該齒條移送裝置 15A,針對可達到與前述齒條移送裝置15相同功能的構成 要素賦予相同圖號,並省略該齒條移送裝置15A之重複說 明。 根據上述結構,當打開前述食品處理裝置3之右側的 開閉門51A' 51B時,前述齒條移送裝置15A進行與前述 齒條搬入站7之前述齒條移送裝置15的搬入動作相反的 -16- 201016138 動作’藉此,能夠從前述食品處理裝置3內將齒條5搬出 到設置於齒條搬出站9之齒條移送裝置15A之齒條支承底 座17上。又’能夠將齒條5送出到配置於該齒條移送裝 置15A的前側之傾斜台45A上。 上述傾斜台45A係具有與前述傾斜台45相同的結構 ,具備有用來暫時地停止所送出之前述齒條5的止擋器( 未圖示)。此止擋器係對前述傾斜台45A,藉由手動進行 φ 裝卸者。因此,被送出到前述傾斜台45 A上之齒條5,藉 由取下前述止擋器,能夠從傾斜台45A上搬出。 如上述說明得知,齒條5藉由設置於齒條搬入站7之 齒條移送裝置15搬入到食品處理裝置3內。又,藉由設 置於齒條搬出站9之齒條移送裝置15A,從前述食品處理 裝置3內搬出齒條5。然後,能藉由手動的方式來將齒條 5返回到前述齒條搬入站7。即,能夠將齒條5循環移動 來加以使用。 〇 如前述般,在對被搬入到食品處理裝置3內的齒條5 之複數段的托盤支承軌13,收容複數個托盤11之情況時 ,亦可藉由手動的方式來收容托盤11。但,爲了自動地進 行托盤11對前述齒條5的收容,在與前述齒條搬入站7 隣接的位置,設置托盤搬入裝置55。此托盤搬入裝置55 係發揮下述作用,即,對作爲位於前述齒條搬入站7的齒 條移送裝置15之齒條支承底座17上的齒條5的複數段的 托盤收容部之托盤支承軌13,從上部側依次搬入托盤11 者0 -17- 201016138 又’前述托盤搬入裝置55’係以如圖1所示,隔著前 述齒條搬入站7配置於前述食品處理裝置3的相反側的結 構爲例進行了說明。但,前述托盤搬入裝置55,亦可作成 爲配置於前述齒條搬入站7的後側之結構。 在藉由前述托盤搬入裝置55對齒條5所搬入之托盤 1 1上,設有用來供給例如紅豆麵包、日式饅頭等這樣的包 皮食品等的食品胚料57之包皮食品供給裝置59。再者, 由於這種包皮食品供給裝置59爲習知,在此省略關於包 皮食品供給裝置5 9之詳細說明。 且’爲了供給用來載置從上述包皮食品供給裝置59 被依次所供給的食品胚料57之托盤11,而設置有托盤進 料器61,並且,設置有用來在從上述托盤進料器61所移 送的托盤11上’將前述食品胚料57呈複數列、複數行排 列載置之食品胚料排列載置裝置63。再者,由於這種托盤 進料器ό 1及食品胚料排列載置裝置63爲習知,故可省略 其詳細的說明。 爲了將藉由經過前述食品胚料排列載置裝置63載置 了複數個食品胚料57之托盤11對前述托盤搬入裝置55 送入,而在前述齒條搬入站7的相反側,隔著前述托盤搬 入裝置55’設有托盤送入裝置65。此托盤送入裝置65係 爲了將被移送到該托盤送入裝置65的工作台67上之托盤 11對前述托盤搬入裝置55送入,而在前述工作台67的上 方’如圖2所示,設有無桿式壓缸等這樣的往復移動用致 動器69 ^ -18- 201016138 又,在上述往復移動用致動器69, 69朝左右方向往復移動之滑塊71,在 置於該滑塊71之汽缸等這樣的上下移 示)進行上下移動之推件73可上下自 。此推件73係發揮下述作用,即,當 述工作台67上的托盤11的左端緣抵接 藉由前述往復移動用致動器69,朝如圖 φ 時,將前述托盤11對前述托盤搬入裝權 前述托盤搬入裝置55中,具有可 入裝置65所送入的托盤11之承接輸送 可上下自由移動地被設置著。此升降機 於托盤搬入裝置55之伺服馬達或具制 的適宜馬達79的驅動而朝上下方向同 數個鏈條或時序皮帶等這樣的循環構件 動者,可自由定位地構成於與在位於前: 〇 齒條5中呈複數段設置之各托盤支承軌 位置。 又,爲了對前述齒條5搬入前述承 托盤11,在前述承接輸送機75的上方 往復移動用致動器69相同的往復移動| 設有與前述滑塊71相同的滑塊85。且 73同樣地,藉由設置於滑塊85之上下 圖示)進行上下移動之推件87。 因此,可在每次托盤11從前述托截 設有藉由該致動器 此滑塊71,藉由設 動用致動器(未圖 由移動地被設置著 下降時,成爲與前 1之高度位置,而當 2中之右方向移動 ί 55送入。 承接從前述托盤送 機75之升降機77 77係利用以設置 動器的馬達等這樣 步地行進移動之複 8 1來進行上下移 述齒條搬入站7之 ,1 3相對應的高度 接輸送機75上的 位置,設有與前述 有致動器83,並且 ,設有與前述推件 移動用致動器(未 i送入裝置65被送 -19- 201016138 入到承接輸送機75上時,使升降機77上下移動,對位於 齒條搬入站7之齒條5的托盤支承軌13,從上段側依次搬 入並加以收容。因此,當對齒條5的各托盤支承軌13收 容托盤11時,不會有例如附著於欲收容之托盤Η的手粉 等的多餘物落下到已預先收容的托盤11上,可防止對已 經被收容的托盤11上的食品胚料57造成壞影響。 如以上所述,藉由在齒條搬入站7呈複數段收容著載 置有食品胚料57之托盤11的齒條5搬入到前述這樣的食 品處理裝置3內,能夠進彳了食品胚料57的適宜處理。又 ,藉由從由前述食品處理裝置3朝齒條搬出站9側所搬出 之齒條5取出托盤11,能夠如前述這樣地循環使用齒條5 。又’藉由將從托盤Π上朝下一個製程除去處理後的食 品胚料57後’將托盤11搬入到前述托盤進料器61,使得 能循環使用托盤1 1。 以上這樣的說明可得知,若依據前述結構,在食品處 理裝置3的左右兩側的齒條搬入站7及齒條搬出站9分別 配置齒條移送裝置1 5、1 5 A,可字動地進行齒條5對食品 處理裝置3的搬入、搬出。在此結構,作爲系統的構成要 素’因成爲與食品處理裝置3相同結構的齒條移送裝置15 、15A’所以可謀求結構的簡單化,並且能謀求省空間化 ,能夠因應小量生產’可解決前述以往技術所存在之問題 〇 又’除了前述結構,另外藉由作成爲追加包皮食品供 給裝置59、托盤進料器61、食品胚料排列載置裝置63、 -20- 201016138 托盤送入裝置65及托盤搬入裝置55的各構成要素之結構 的系統,能夠將食品胚料57對托盤11的移載、托盤n 對齒條5的搬入收容等作業予以自動化,而可謀求省力化 〇 再者,參照日本專利申請第2008-135730號(2008年 5月23日申請)的全內容寫入到本說明書。 本發明不限於前述發明的實施形態說明,能夠藉由適 0 宜的變更,實施其他各種形態。 【圖式簡單說明】 圖1係顯示本發明的實施形態之食品處理系統全體的 結構之平面說明圖。 圖2係顯示本發明的實施形態之食品處理系統全體的 結構之正面說明圖。 圖3係以設置於齒條搬入站之齒條移送裝置的平面說 明圖,來顯示將齒條拉入的狀態之說明圖。 圖4係顯示以設置於齒條搬入站之齒條移送裝置的左 側斷面說明圖,來顯示將齒條拉入的狀態之說明圖。 圖5係顯示從圖3所示的狀態將齒條拉入到齒條移送 裝置上的狀態之平面說明圖。 圖6顯示從圖4所示的狀態將齒條拉入到齒條移送裝 置上的狀態之側面說明圖。 【主要元件符號說明】 -21 - 201016138 1 :食品處理系統 3 :食品處理裝置 5 :齒條 5 A :支柱[Technical Field] The present invention relates to a food material for food processing such as a dough or the like which is formed into a desired shape in advance, for example, a food processing product such as a steaming treatment or a fermentation treatment. In a more detailed manner, the processing system is configured to automatically carry out the loading and unloading of the food processing apparatus that performs the proper food processing, and the racks of the plurality of trays in which the plurality of trays of the foodstuff are placed in a plurality of stages are placed. A food processing system that reduces the size and simplification of the entire structure. [Prior Art] In the past, as a food processing of food blanks, for example, when the dough is fermented, a plurality of trays on which the dough is placed are presented. A system in which a plurality of sections are housed in a rack and the rack is carried into and out of the fermentation chamber. The above technique is described, for example, in Patent Document 1. In the configuration described in the above Patent Document 1, after the top plate conveyed by the conveyor is housed in the rack loader in a plurality of stages, the top rack rack disposed adjacent to the rack loader is placed on the loading. With the pressing portion of the pusher, all the top plates are simultaneously pressed, thereby transferring the top plate in a plurality of stages to the top rack rack. As described above, the top rack rack containing a plurality of top plates is carried into the fermentation chamber by the monorail crane and the loading conveyor. Further, the top rack of the fermentation chamber is moved to a predetermined position in the fermentation chamber by the indoor monorail provided in the fermentation chamber, and the fermentation treatment is managed. The top rack rack subjected to the fermentation treatment is transferred to the unloading conveyor provided at the outlet by the indoor monorail -5 - 201016138 crane, whereby the conveyor is unloaded and carried out from the fermentation chamber. Therefore, in the configuration described in Patent Document 1, a plurality of top rack racks can be carried into the fermentation chamber, and a large amount of food billet fermentation treatment can be performed. However, for example, a loading pusher or an indoor monorail crane is required, and the entire system is required. There is a problem in miniaturization and simplification of the structure. [Problem to be Solved by the Invention] The present invention has been developed in order to solve the above problems, and an object thereof is to provide a plurality of stages to be accommodated. A food processing system in which a rack of a plurality of trays of a food material is placed, and the food processing apparatus that performs the appropriate food processing is automated and carried out, and the overall structure is reduced and simplified. [Means for Solving the Problem] In order to achieve the above object, a first aspect of the present invention is a food processing system comprising the following elements: a box-shaped food processing device provided for food processing for foodstuffs. a rack loading station near one side; and a rack loading and unloading station disposed near the other side of the food processing device; and in the above configuration, the rack loading station is provided with a free pull-in tooth from the rack loading station a first rack transfer device that inserts a rack into the food processing device from the rack loading station; the rack carry-out station is provided with -6 - 201016138, and the rack is freely pulled out from the food processing device and The rack transporting station freely pushes out the second rack transporting device of the rack in the rack loading and unloading station; and the rack transporting means provided in the first and second rack transporting devices are configured to be horizontally free Roundabout. The food processing system according to the second aspect of the present invention according to the first aspect of the present invention, further comprising: a position for being placed in the rack loading station at a position adjacent to the rack loading station • The tray accommodating portion of the plurality of racks is loaded into the tray loading device of the tray in order from the upper side. The food processing system according to the third aspect of the present invention, wherein the food processing system of the third aspect of the food processing device is provided with an opening and closing door that can be opened and closed horizontally in a horizontal direction; and The opening and closing operation of the opening and closing door is interlocked, and the whirling rack guiding member that is freely integrated with the rack guiding portion provided in the rack transfer device can be horizontally swung. Φ The food processing system according to the fourth aspect of the present invention according to the fourth aspect of the present invention, wherein the rack loading station is provided with a normal state in which the front end is pushed to the upper side. When the rack is moved from the rack loading station to the food processing device, the rack is pressed against the rack to be horizontally tilted to guide the rotating rack guiding member of the rack. The food processing system according to the fifth aspect of the present invention, wherein the rack transfer device includes a rack support base for supporting a polygonal shape of the rack, that is, a rack transfer device 'on the upper surface of the rack supporting base, for guiding the rack guide portion of the rack when the rack is pulled into the rack supporting base, and when The push-out rack guide for guiding the rack when the rack is pushed out on the rack supporting base is disposed in the intersecting direction. The food processing system according to the sixth aspect of the present invention, wherein the rack loading path for loading the rack into the rack loading station is the rack loading station The side height is inclined, and a stop mechanism for allowing the rack to move toward the rack loading station but preventing the rack from moving in the opposite direction is provided at a predetermined position of the rack loading path. [Effect of the Invention] According to the present invention described in the first aspect to the sixth aspect, the rack is disposed on the rack transporting device of the rack loading station provided on the side of the food processing apparatus, and the rack is attached to the rack. The pull-in of the loading station and the rack are carried in to the food processing device. Further, by the rack transfer device disposed at the rack carry-out station provided on the other side of the food processing device, the rack © is carried out from the food processing device, and the rack is pushed out from the rack carry-out station to the outside. . Therefore, it is possible to reduce the size and simplification of the entire structure of the food processing system. [Embodiment] Hereinafter, embodiments of the present invention will be described using the drawings. First, referring to Fig. 1 and Fig. 2, the food processing system 1 according to the embodiment of the present invention is provided with, for example, a steaming process for performing food processing of a suitable foodstuff -8 - 201016138 such as dough. The box-shaped food processing device 3 suitable for processing is on the side of one side of the food processing device 3 (left side in Figs. 1 and 2, and in the same figure and the figure in the same figure and later, in the vicinity of "L"). A rack loading station 7 for carrying in the rack 5 to the food processing device 3 is provided. Further, in the vicinity of the other side of the food processing apparatus 3 (the right side in Figs. 1 and 2, the same figure and the side in the same drawing and the drawings, the side indicated by "R") is provided for the food processing apparatus from the above. 3 The rack carry-out station 9 that carries out the rack 5 φ. The structure of the aforementioned rack 5 is conventional, but for the sake of easy understanding, the structure of the rack 5 will be briefly described herein. In the rack 5, the four pillars 5A are arranged in a four-corner shape, and the pillars 5A are integrally coupled by the rails, and the lower rails 5B are configured in a parallel-crossed shape. Further, in the rack 5, as the tray accommodating portion for accommodating the four-corner tray 11, the tray support rails 13 of the front and rear edge portions of the support tray 11 have a plurality of stages and are disposed in front and rear. With. Further, φ is provided with a caster 5C at a lower portion of each of the pillars 5A of the rack 5. Therefore, the rack 5 can be moved in the front-rear and left-right directions while being held in the front-rear and left-right directions, and is disposed at the front side (the lower side in FIG. 1; the same figure and the figure in the same figure and the following figure) The support side is a rack transfer device 15 for inserting (loading) the rack 5 into the food processing device 3 by pulling the rack 5 into the rack loading station 7. As shown in FIGS. 3 and 4, the rack transfer device 15 includes a rack support base 17 having a polygonal shape, that is, a four-corner shape, and the left and right sides of the rack support base 17 on the -9-201016138. The side portions (both sides on the side indicated by "L" and "R" in Fig. 3) are provided to restrict the left and right sides of the rack 5 from being oriented in the left-right direction of the caster 5C ("L" in Fig. 3 And the movement in the direction indicated by "R" and in the direction of "F" and "B" in Figure 3. Figure 1 and Figure 4 to Figure 6 are "F" and "B". The direction shown is the guide left and right rack guide portions 19A, 19B for guiding. The left and right rack guiding portions 19A and 19B are configured to have a structure or a groove in which a pair of guiding members are opposed to each other, and the small casters 5 C on the left and right sides are easily inserted into the pair of guides. Between the lead members, the front end (inlet side) is widened in a figure-eight manner so that the front end portion is widened. Further, the lengths of the rack guiding portions 19A and 19B in the front-rear direction are set to be longer than the front and rear casters 5C provided on the right and left sides of the rack 5 ("F" and "B" in Fig. 3 and Fig. 4" The direction of the direction shown is a small size. Therefore, on the rack supporting base 17 described above, the casters 5C on the front and rear sides of the rack 5 are located at positions separated from the front and rear ends of the rack guiding portions 19A and 19B in the front-rear direction. Further, the front side portions (both sides of the side indicated by "F" and "B" in Fig. 3) on the upper surface of the rack supporting base 17 are provided with the front and rear sides of the rack 5 are restricted. The push-out (for loading) rack guides 21A and 21B that guide the casters 5C in the front-rear direction and guide them in the left-right direction. The carry-in rack guides 21A and 21B have the same configuration as the above-described rack guide portions 19A and 19B. Therefore, the detailed description of the configuration of the rack guides 21A and 21B for carrying in will be omitted. In order to pull the rack 5 into the above-mentioned teeth-10-201016138 support base 17 of the rack transfer device 15, the food processing device 3 is loaded with the rack, and in the rack transfer device 15, the rack is transferred. The means 23 is arranged freely in the horizontal direction. More specifically, in the central portion of the support base 17, the horizontal rotary table 27 is disposed at a higher position than the above-described rack guide portions 19A, 19B, and 2 1 B by the rotary actuator 25. . Further, the turret 27 is provided with a slider 29 that is freely movable to protrude horizontally from the return φ 27 in the radial direction. The slider 29 is reciprocatingly moved by the reciprocating movement 31 such as the cylinder of the turning table 27, and is wound around a sprocket which is rotatably provided at the front end portion and the rear end portion of the sliding portion. A part of the circulation member 35 of the rotary bodies 33A and 33B is connected to the bracket 37 provided at the front end portion of the above-described swing. Further, a hook support member 38 that is freely reciprocable by the slider 29 is connected to a part of the circulation member 35, and both sides of the φ hook support member 38 are provided with a small cylinder or the like. Actuator 39 (see Figs. 2 and 6). The upper and lower rods 41 which are vertically movable to the piston rod of the vertical movement actuator 39 are provided with a U-shaped hook member 43 which can freely engage the lower member 5B of the rack 5. Therefore, the hook member 43 is held in a state in which the hook member 43 is engaged with a part of the rack 5 member 5B, and the slider 29 is reciprocated by the reciprocating movement 31, whereby the rack 5 can be moved from the tooth. The outside of the strip transfer device 15 is pulled into the rack transfer device 15 and can be rotated toward the rack 21 A. The rotary table is guided by the actuator I 29 chain Ϊ 27 to move the lower portion of the actuating portion. The aforementioned -11 - 201016138 rack supports the base 17. Further, it can be pushed out (lifted out) from the rack supporting base 17 toward the outside of the rack transfer device 15. In order to facilitate the pulling operation of the rack 5 on the rack supporting base 17 of the rack transfer device 15, the front side (the right side in FIGS. 3 and 4) of the rack supporting base 17 is disposed to be inclined. The rear side (the rack support base 17 side) is an inclined table 45 having the same height as the rack support base 17. Further, the inclined surface of the tilting table 45 is provided to restrict the movement of the right and left sides of the rack 5 toward the left and right direction of the caster 5 C, and to the rack supporting base 17 of the rack transfer device 15 The left and right rack carrying paths 47A and 47B guided by the rack guiding portions 19A and 19B are pulled in. At a predetermined position of the rack loading paths 47 A and 47B, a stopper 49 for abutting the casters 5C of the racks 5 carried into the rack loading paths 47A and 47B is provided. The stopper 49 has a function of permitting movement of the rack 5 in the direction of the rack transfer device 15, but prevents the rack 5 from being inclined in the downward direction due to the inclination of the rack loading path 47 (opposite Direction) The function of moving. More specifically, the stopper 49 is constantly protruded from the rack carrying path 47 by a spring pushing means (not shown) such as a spring. When the caster 5C of the rack 5 moves in the direction of the rack transfer device 15 in the rack loading path 47, it interferes with the caster 5C and is detached from the rack loading path 47. According to the above configuration, the rack 5 is advanced along the rack carrying paths 47A and 47B of the tilting table 45 by hand, and the small casters 5C of the teeth -12- 201016138 5 are pushed back by the aforementioned stop. When the stopper 49 exceeds the stopper 49, the stopper 49 protrudes from the rack loading paths 47A and 47B and locks the caster 5C, so that the rack loading paths 47A and 47B are inclined to the front side (the right side in FIG. 4). When it is lowered, the rack 5 does not descend along the inclination but remains in a state of being stopped at the predetermined position. Therefore, as shown in FIG. 4, the slider 29 of the rack transfer device 15 is horizontally protruded in the forward direction, and the hook member 43 is made to correspond to the lower member 5B of the rack 5, so that the upper and lower movements are caused. When the actuator 39 is actuated to raise the hook member 43, the hook member 43 is engaged with a part of the lower member 5B. Thus, when the hook member 43 is engaged with a part of the lower member 5B, and the slider 29 is restored to the original position on the above-mentioned turning table 27, the rack 5 is pulled from the front side to the rack supporting base 17 . As described above, when the rack 5 is pulled into the rack supporting base 17, the casters 5C of the rack 5 are guided by the pull-in rack guides 19A, 19B provided on the rack supporting base 17. It is restricted and moved in the left and right direction. Therefore, the positioning of the rack 5 on the rack supporting base 17 in the left-right direction can be performed correctly. Further, since the positioning of the rack 5 in the front-rear direction is performed by stopping the return movement of the slider 29, the positioning of the rack 5 on the rack supporting base 17 in the front-rear direction can be accurately performed. . As described above, after the rack 5 is pulled from the front side to the rack supporting base 17 of the rack transfer device 15 provided at the rack loading station 7, the hook member 43 is lowered and pulled from the lower member 5B of the rack 5. Get rid of. Then, by the operation of the rotary actuator 25, the rotary table 27 is rotated 90 degrees toward the counterclockwise side -13 - 201016138 as shown in Fig. 3, as shown in Fig. 5, the slider 29 is positioned as a pair. The food processing device 3 is nearly separated in the left-right direction, and the hook member 43 is raised and engaged with a part of the left side portion of the lower member 5B. Then, by moving the slider 29 horizontally from the turning table 27, the rack 5 is carried out in the direction of the food processing apparatus 3. The food processing device 3 in the box shape allows the rack 5 to be carried in from the side of the rack transfer device 15 and allows the rack 5 to be carried out to the opposite side of the rack transfer device 15, that is, as shown in FIG. As shown in the figure, in order to carry out the rack 5 from the left side and to the right side, the left and right side surfaces of the food processing apparatus 3 are provided with opening and closing doors 51A and 51B which are horizontally openable and closable in the front-rear direction. Further, on the left and right side portions of the food processing device 3, a pair of revolving rack guides are provided before and after being horizontally rotated in the inward direction by a spring pushing means (not shown) such as a torsion spring. Lead members 53A, 53B. The pair of whirling rack guide members 53A and 53B are disposed in the left-right direction after the rack-feeding guide portions 21A and 21B that are disposed before the rack-feeding device 15 provided in the rack-loading station 7 When the opening and closing doors 5 1 A and 5 1 B are closed, the positions of the linearly integrated positions are pushed to abut against the outer surfaces of the opening and closing doors 51A and 51B. When the opening and closing doors 51A and 5IB are opened in the front-rear direction, the spring pushing by the elastic pushing means is horizontally rotated, and the rack guiding portions 21A and 21B provided before the rack transfer device 15 are present. The rack 5 that is carried in by the aforementioned rack transfer device 15 from the rack loading station 7 is linearly integrated. Further, when the opening and closing doors 51A and 51B are closed to the original state, the -14-201016138 whirling rack guiding members 53 A and 53B are elastically urged against the elastic pushing means, and are rotated and returned to the original by the opening and closing doors 51A and 51B. The state is maintained in a state of being in contact with the opening and closing doors 5 1 A, 5 1 B. Therefore, as described above, when the rack 5 is carried into the food processing device 3 from the rack transfer device 15, the opening and closing doors 5 1 A, 5 1 B on the left side of the food processing device 3 are opened. The left-handed rack guide members 53 A and 53 B are in a state of being linearly integrated in the left-right direction with the rack guide members 21A and 21B provided before the rack transfer device φ 15 . In the above description, the case where the whirling rack guiding members 53A and 53B are provided on the food processing device 3 side has been described as an example. However, the whirling rack guiding members 53A and 53B may be provided in the foregoing. The rack transfer device 15 side. Further, by providing the above-described whirling rack guiding members 53A, 53B, even if there are some gaps between the food processing device 3 and the rack transfer device 15, the e-device 1 can be transferred from the rack. On the side of the food processing apparatus 3, the side of the food processing apparatus 3 smoothly carries in (transfers) the rack 5, and a rotating rack guiding member which is rotatable in the vertical direction can be formed instead of the above-described whirling rack guiding members 53A, 53B. In other words, on the side of the rack loading station 7, the base end side of the rotating rack member is rotatably provided in the vertical direction, and the front end side (right end side) is raised by means of a spring pushing means such as a torsion spring. Push it up. When the rack 5 is carried into the food processing device 3 from the rack loading station 7, the pinion 5C provided on the rack 5 is pressed and tilted to a horizontal state. -15-201016138, that is, the racking station 7 is provided with a rack that is pushed upward on the front end side of the normal state, and that the rack is moved from the rack loading station 7 toward the food processing apparatus 3 At 5 o'clock, it is pressed against the rack 5 to be horizontally inclined 'to guide the rotating rack member of the rack 5. Further, such a rotating rack member may be provided on the rack carrying-out station 9 side of the food processing device 3. In this case, by rotating the rack member, the rack that is carried out from the food processing device 3 toward the rack carrying-out station 9 is guided 5°, and the rack supporting base 17 of the rack transfer device 15 is as described above. Generally, it is formed in a polygonal shape, and the rack transfer means 23 is horizontally rotatably provided at a central portion of the rack supporting base 17, so that, for example, the rack 5 is placed on the rack supporting base. In the state of 17, the rack supporting base 17 and the transfer means 23 are horizontally rotated, and the rack supporting base 17 can be placed closer to the food processing apparatus 3, and the entire space saving can be achieved. . In order to carry out the rack 5 that has been carried into the food processing device 3, a rack transfer device 15A having the same configuration as the rack transfer device 15 is disposed in the rack carry-out station 9. Therefore, in the rack transfer device 15A, the same reference numerals are given to the components that can achieve the same functions as those of the rack transfer device 15, and the repeated description of the rack transfer device 15A is omitted. According to the above configuration, when the opening and closing door 51A' 51B on the right side of the food processing device 3 is opened, the rack transfer device 15A performs the opposite operation of the rack transfer device 15 of the rack loading station 7 - 16 - 201016138 Operation 'By this, the rack 5 can be carried out from the food processing apparatus 3 to the rack support base 17 provided in the rack transfer apparatus 15A of the rack carry-out station 9. Further, the rack 5 can be fed to the inclined table 45A disposed on the front side of the rack transfer device 15A. The inclined table 45A has the same configuration as the inclined table 45, and includes a stopper (not shown) for temporarily stopping the rack 5 that is sent out. This stopper is used to manually perform φ loading and unloading on the inclined table 45A. Therefore, the rack 5 fed to the inclined table 45A can be carried out from the tilting table 45A by removing the stopper. As described above, the rack 5 is carried into the food processing apparatus 3 by the rack transfer device 15 provided at the rack loading station 7. Further, the rack 5 is carried out from the food processing device 3 by the rack transfer device 15A provided at the rack carrying-out station 9. Then, the rack 5 can be returned to the aforementioned rack loading station 7 by manual means. That is, the rack 5 can be cyclically moved and used. As described above, when a plurality of trays 11 are accommodated in the plurality of tray support rails 13 of the rack 5 loaded into the food processing apparatus 3, the trays 11 can be accommodated by hand. However, in order to automatically carry out the storage of the rack 5 by the tray 11, a tray loading device 55 is provided at a position adjacent to the rack loading station 7. The tray loading device 55 functions as a tray supporting rail for a plurality of tray accommodating portions of the rack 5 which is located on the rack supporting base 17 of the rack transfer device 15 of the rack loading station 7 13, the tray 11 is loaded in order from the upper side. 0-17-201016138 Further, the tray loading device 55 is disposed on the opposite side of the food processing device 3 via the rack loading station 7 as shown in Fig. 1 . The structure is described as an example. However, the tray loading device 55 may be configured to be disposed on the rear side of the rack loading station 7. In the tray 1 1 into which the rack 5 is carried by the tray loading device 55, a foreskin food supply device 59 for supplying a food blank 57 such as a red bean bread or a Japanese-style taro is provided. Further, since such a foreskin food supply device 59 is conventional, a detailed description of the wrapper food supply device 59 is omitted here. And a tray feeder 61 is provided for supplying the tray 11 for placing the food bills 57 sequentially supplied from the above-mentioned wrapping food supply device 59, and is provided for being used from the tray feeder 61 described above. On the tray 11 to be transferred, the food billet placement device 63 in which the food billets 57 are arranged in a plurality of rows and arranged in a plurality of rows. Further, since the tray feeder ό 1 and the food billet arranging device 63 are conventional, detailed description thereof may be omitted. In order to feed the tray loading device 55 by the tray 11 on which the plurality of food blanks 57 are placed by the foodstuff stocking and placing device 63, the opposite side of the rack loading station 7 is interposed therebetween. The tray loading device 55' is provided with a tray feeding device 65. The tray feeding device 65 feeds the tray loading device 55 to the tray 11 that is transferred to the table 67 of the tray feeding device 65, and is above the table 67 as shown in FIG. A reciprocating actuator 69 such as a rodless cylinder or the like is provided. Further, the slider 71 that reciprocates in the left-right direction by the reciprocating actuators 69, 69 is placed on the slider. The pusher 73 that moves up and down can be moved up and down. The pusher 73 functions to bring the tray 11 to the tray when the left end edge of the tray 11 on the table 67 abuts against the reciprocating actuator 69 toward the image φ. The loading and unloading device 55 is carried in the tray loading device 55, and the tray 11 to which the injectable device 65 feeds is transported up and down. The lifter is movably positioned in the vertical direction by a servo motor of the pallet loading device 55 or a suitable motor 79 driven by a suitable number of chains or timing belts in the vertical direction. The rack 5 has a plurality of tray support rail positions provided in a plurality of stages. Further, in order to carry the rack 5 into the rack, the reciprocating movement of the reciprocating actuator 69 above the receiving conveyor 75 is the same as that of the slider 71. Similarly, 73, the pusher 87 is moved up and down by being disposed above and below the slider 85. Therefore, each time the tray 11 is provided with the slider 71 from the tray, the actuator is provided by the actuator (not shown as being lowered by the movement) The position is moved in the right direction of 255. The elevator 77 77 that receives the above-described tray feeder 75 is moved up and down by using the motor 8 such as the motor of the actuator. The strip loading station 7 has a height corresponding to the height of the transport conveyor 75, and is provided with the actuator 83 as described above, and is provided with the pusher moving actuator (the i-feeding device 65 is When the ejector -19-201016138 is placed on the receiving conveyor 75, the elevator 77 is moved up and down, and the tray supporting rails 13 of the racks 5 located at the rack loading station 7 are sequentially carried in and received from the upper side. When the tray support rail 13 of the rack 5 accommodates the tray 11, the excess of the hand powder attached to the tray to be accommodated, for example, does not fall onto the tray 11 that has been previously stored, thereby preventing the tray from being accommodated. The food blank 57 on 11 caused a bad influence. As described above, the rack 5 in which the tray 11 on which the food bill 57 is placed is stored in the rack loading station 7 in a plurality of stages is carried into the above-described food processing apparatus 3, whereby the food billet 57 can be fed. Further, by taking out the tray 11 from the rack 5 carried out by the food processing device 3 toward the rack carrying-out station 9 side, the rack 5 can be recycled as described above. After the processed food blank 57 is removed from the upper side to the next process, the tray 11 is carried into the tray feeder 61, so that the tray 1 can be recycled. As described above, it can be seen that according to the above structure, in the food The rack transfer station 7 and the rack carry-out station 9 on the left and right sides of the processing apparatus 3 are respectively provided with the rack transfer devices 15 and 15 A, and the rack 5 is carried in and out of the food processing device 3 in a zigzag manner. In this configuration, as the component of the system, the rack transfer device 15 and 15A' having the same configuration as the food processing device 3 can be simplified, and space can be saved, and a small amount of production can be achieved. Solve the above In addition to the above-described configuration, the problem is that the additional packaged food supply device 59, the tray feeder 61, the food blank arrangement mounting device 63, the -20-201016138, the tray feeding device 65, and the tray In the system of the components of the loading device 55, the loading of the foodstuffs 57 on the trays 11, the loading of the trays n on the racks 5, and the like can be automated, and the labor can be saved. The entire contents of the present invention are not limited to the description of the embodiments of the present invention, and various other aspects can be implemented by appropriately changing the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan explanatory view showing the overall configuration of a food processing system according to an embodiment of the present invention. Fig. 2 is a front explanatory view showing the structure of the entire food processing system according to the embodiment of the present invention. Fig. 3 is an explanatory view showing a state in which the rack is pulled in by a plan view of the rack transfer device provided at the rack loading station. Fig. 4 is an explanatory view showing a state in which the rack is pulled in by the left side sectional view of the rack transfer device provided at the rack loading station. Fig. 5 is a plan explanatory view showing a state in which the rack is pulled into the rack transfer device from the state shown in Fig. 3. Fig. 6 is a side explanatory view showing a state in which the rack is pulled into the rack transfer device from the state shown in Fig. 4. [Description of main component symbols] -21 - 201016138 1 : Food processing system 3 : Food processing device 5 : Rack 5 A : Pillar

5B :下部的橫木(下構件) 5 C :小齒輪 7 :齒條搬入站 9 :齒條搬出站 1 1 :托盤5B : Lower crossbar (lower member) 5 C : Pinion 7 : Rack loading station 9 : Rack removal station 1 1 : Pallet

1 5 :齒條移送裝置 1 7 :齒條支承底座 19A,19B :左右齒條導引部 21A,21B :搬入用齒條導件 23 :齒條移送手段 25 :旋轉式致動器 27 :迴旋台 29 :滑塊 31 :往復移動用致動器 33A,33B :旋轉體 3 5 :循環構件 37 :托架 3 8 :鉤支承構件 39:上下移動用致動器 4 1 :上下作動桿 -22- 4 201016138 43 :鉤件 45,45A :傾斜台 47A,47B :齒條搬入路徑 49 :止擋器 5 1 A , 5 1 B :開閉門 53A,53B :迴旋齒條導引構件 55 :托盤搬入裝置 φ 5 7 :食品胚料 5 9 :包皮食品供給裝置 6 1 :托盤進料器 63 :食品胚料排列載置裝置 65 :托盤送入裝置 67 :工作台 69:往復移動用致動器 7 1 :滑塊 參 7 3 :推件 75 :承接輸送機 77 :升降機 79 :馬達 81 :循環構件 83:往復移動用致動器 8 5 :滑塊 87 :推件 -23-1 5 : rack transfer device 1 7 : rack support base 19A, 19B : left and right rack guides 21A, 21B : rack guide 23 for loading: rack transfer means 25 : rotary actuator 27 : swing Table 29: Slider 31: Reciprocating actuators 33A, 33B: Rotating body 3 5: Cyclic member 37: Bracket 3 8: Hook support member 39: Up and down moving actuator 4 1 : Upper and lower actuating lever 22 - 4 201016138 43 : Hooks 45, 45A: Tilting tables 47A, 47B: Rack loading path 49: Stops 5 1 A , 5 1 B : Opening and closing doors 53A, 53B: Rotating rack guiding members 55: Pallet loading Device φ 5 7 : food blank 5 9 : foreskin food supply device 6 1 : tray feeder 63 : food blank arrangement mounting device 65 : tray feeding device 67 : table 69 : reciprocating actuator 7 1 : slider reference 7 3 : pusher 75 : receiving conveyor 77 : lift 79 : motor 81 : circulation member 83 : reciprocating actuator 8 5 : slider 87 : pusher 23 -

Claims (1)

201016138 * 七、申請專利範圍: 1. —種食品處埋系統,係包含有以下要素: 設置於用來進行食品胚料的食品處理之箱狀食品處理 裝置的一側附近之齒條搬入站;及設置於前述食品處理裝 置的另一側附近之齒條搬出站, 在上述結構中, 前述齒條搬入站具備有從該齒條搬入站外自由拉入齒 條且從該齒條搬入站朝前述食品處理裝置內自由插入齒條 之第1齒條移送裝置, 前述齒條搬出站具備有從前述食品處理裝置內自由拉 出齒條且從該齒條搬出站朝外部自由推出該齒條搬出站內 的齒條之第2齒條移送裝置, 前述設置於第1、第2齒條移送裝置之齒條移送手段 分別構成爲可水平地自由迴旋。 2. 如申請專利範圍第1項之食品處理系統,其中, 進一步具備有以下要素:用來在鄰接於前述齒條搬入 站之位置,對設置於位在前述齒條搬入站之齒條的複數段 的托盤收容部,從上部側依次搬入托盤之托盤搬入裝置。 3 .如申請專利範圍第1項之食品處理系統,其中, 在前述食品處理裝置的一側或另一側,設有可朝水平 自由開閉之開閉門, 與前述開閉門的開閉動作連動’而可和設置於前述齒 條移送裝置之齒條導引部自由整合的迴旋齒條導引構件係 可朝水平迴旋地被設置著。 -24- 201016138 4. 如申請專利範圍第1項之食品處理系統,其中, 在前述齒條搬入站,設有:在常態,彈推成前端側成 爲上側,當從該齒條搬入站朝前述食品處理裝置搬入齒條 時被按壓於該齒條而成水平狀傾倒,用以導引前述齒條之 轉動齒條導引構件。 5. 如申請專利範圍第1項之食品處理系統,其中, 前述齒條移送裝置具備有用來支承前述齒條之多角形 φ 狀的齒條支承底座, 前述齒條移送裝置,在前述齒條支承底座的上面,將 當前述齒條拉入到該齒條支承底座上時用來導引齒條之拉 入用齒條導引部、和當從該齒條支承底座上推出齒條時用 來導引齒條之推出用齒條導引部設置於交叉的方向。 6. 如申請專利範圍第1項之食品處理系統,其中, 用來對前述齒條搬入站搬入齒條之齒條搬入路徑係以 前述齒條搬入站側高度傾斜的方式所構成, 在上述齒條搬入路徑的預定位置,設有用來容許齒條 對前述齒條搬入站側之移動、但阻止齒條朝相反方向之移 動的止擋機構。 -25-201016138 * VII. Scope of application for patents: 1. A food burial system comprising the following elements: a rack loading station disposed near one side of a box-shaped food processing device for food processing of food blanks; And a rack loading and unloading station provided in the vicinity of the other side of the food processing device. In the above configuration, the rack loading station is provided with a rack that is freely pulled from the rack loading station and moved from the rack to the rack. a first rack transfer device in which a rack is freely inserted into the food processing device, wherein the rack carry-out station is provided with a rack that is freely pulled out from the food processing device, and is freely pushed out from the rack carry-out station to carry out the rack. In the second rack transfer device of the rack in the station, the rack transfer means provided in the first and second rack transfer devices are configured to be horizontally rotatable. 2. The food processing system of claim 1, further comprising: a plurality of racks disposed at a position of the rack loading station adjacent to the rack loading station The tray accommodating portion of the segment is loaded into the tray loading device of the tray in order from the upper side. 3. The food processing system according to claim 1, wherein the one or the other side of the food processing device is provided with an opening and closing door that can be opened and closed horizontally, and interlocks with the opening and closing operation of the opening and closing door. The whirling rack guiding member that is freely integrated with the rack guide provided in the rack transfer device described above can be disposed to be horizontally swung. -24-201016138 4. The food processing system according to the first aspect of the invention, wherein the rack loading station is provided with: in a normal state, the spring is pushed into the front end side to be the upper side, and when the rack is moved into the station toward the front side When the food processing device is loaded into the rack, it is pressed against the rack to be horizontally tilted to guide the rotating rack guiding member of the rack. 5. The food processing system according to claim 1, wherein the rack transfer device is provided with a rack support base having a polygonal shape φ for supporting the rack, and the rack transfer device supports the rack The upper surface of the base is used to guide the pull-in rack guide of the rack when the rack is pulled into the rack support base, and is used when the rack is pushed out from the rack support base The push-out of the guide rack is disposed in the intersecting direction by the rack guide. 6. The food processing system according to the first aspect of the invention, wherein the rack loading path for loading the rack into the rack is configured such that the rack loading height is inclined. The predetermined position of the strip loading path is provided with a stopper mechanism for allowing the rack to move toward the rack side, but preventing the rack from moving in the opposite direction. -25-
TW098117188A 2008-05-23 2009-05-22 Food processing system TWI457077B (en)

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IT201700122788A1 (en) * 2017-10-27 2019-04-27 Linco S R L PLANT FOR THE MANAGEMENT OF TRAYS
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