TWI454551B - An optical film with an adhesive and an optical laminate using the same - Google Patents
An optical film with an adhesive and an optical laminate using the same Download PDFInfo
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- TWI454551B TWI454551B TW098126955A TW98126955A TWI454551B TW I454551 B TWI454551 B TW I454551B TW 098126955 A TW098126955 A TW 098126955A TW 98126955 A TW98126955 A TW 98126955A TW I454551 B TWI454551 B TW I454551B
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/302—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
- Polarising Elements (AREA)
- Liquid Crystal (AREA)
- Laminated Bodies (AREA)
Description
本發明係關於形成黏著劑層之光學薄膜者。至於成為本發明對象之光學薄膜可舉例為例如偏光板或相位差薄膜。本發明又關於使用形成該黏著劑層之光學薄膜之液晶顯示用光學層合體。The present invention relates to an optical film forming an adhesive layer. As the optical film to be the object of the present invention, for example, a polarizing plate or a retardation film can be exemplified. The present invention also relates to an optical laminate for liquid crystal display using an optical film forming the adhesive layer.
偏光板係安裝於液晶顯示裝置上,其係以於偏光元件兩面上層合透明保護膜,於至少一面之保護膜表面上形成黏著劑層,於該黏著劑層上黏貼剝離薄膜之狀態流通而被廣泛地使用。又,於偏光元件之兩面上黏貼保護薄膜之狀態的偏光板上層合相位差薄膜作為橢圓偏光板,於其相位差薄膜側上亦貼附有黏著劑層/剝離薄膜。再者,於相位差薄膜之表面上亦貼附有黏著劑層/剝離薄膜。成為黏貼於液晶胞之前,自該等偏光板、橢圓偏光板、相位差薄膜等剝除剝離薄膜,透過露出之黏著劑層黏貼於液晶胞上。該等偏光板、橢圓偏光板或相位差薄膜在將剝離薄膜剝璃並黏貼於液晶胞時,由於會產生靜電,因此期盼開發其防止對策。The polarizing plate is mounted on the liquid crystal display device, and the transparent protective film is laminated on both surfaces of the polarizing element, and an adhesive layer is formed on the surface of at least one of the protective films, and the adhesive film is adhered to the peeling film to be circulated. Widely used. Further, a retardation film laminated on the polarizing plate in which the protective film is adhered to both surfaces of the polarizing element is used as an elliptically polarizing plate, and an adhesive layer/release film is also attached to the retardation film side. Further, an adhesive layer/release film is also attached to the surface of the retardation film. Before being adhered to the liquid crystal cell, the release film is peeled off from the polarizing plate, the ellipsometer, the retardation film, or the like, and adhered to the liquid crystal cell through the exposed adhesive layer. When the polarizing plate, the elliptically polarizing plate, or the retardation film is peeled off and adhered to the liquid crystal cell, static electricity is generated, and development countermeasures are expected.
其對策之一,於特開平6-313807號公報(專利文獻1)中提出於偏光元件薄膜之表面上層合有保護薄膜,且於保護薄膜表面上設有黏著劑之偏光板中,使用包含由電解質鹽與有機聚矽氧烷所組成之離子導電性組成物及丙烯酸系共聚物之組成物作為黏著劑。藉由使用該黏著劑,儘管可展現抗靜電性,但其性能未必謂為足夠,且黏著耐久性亦不足。In the polarizing plate in which a protective film is laminated on the surface of the polarizing element film and the adhesive is provided on the surface of the protective film, the use of the polarizing plate on the surface of the protective film is disclosed in Japanese Laid-Open Patent Publication No. Hei 6-313807 (Patent Document 1). The composition of the ion conductive composition composed of the electrolyte salt and the organic polyoxyalkylene and the acrylic copolymer is used as an adhesive. By using the adhesive, although the antistatic property can be exhibited, the performance is not necessarily sufficient, and the adhesion durability is insufficient.
另一方面,於特表2004-536940號公報(專利文獻2)中揭示於感壓接著劑(黏著劑)中調配有機氯系之抗靜電劑,對該黏著劑賦予抗靜電性。又,特開2004-114665號公報(專利文獻3)記載於黏著劑等中含有由總碳數4~20之四級銨陽離子與含有氟原子之陰離子所組成之鹽而賦予制電性。另外,特開2006-307238號公報(專利文獻4)中記載於黏著劑中含有在室溫(25℃)下成為液體之離子性液體以實現抗靜電。然而,塗佈黏著劑之偏光板於長時間放置時,有因經時變化使抗靜電性劣化之情況。一般而言偏光板之流通及保存期間自由製作起算最多六個月左右,因此要求有到顧客使用前之間須維持抗靜電性能。On the other hand, JP-A-2004-536940 (Patent Document 2) discloses that an organochlorine-based antistatic agent is blended in a pressure-sensitive adhesive (adhesive) to impart antistatic properties to the adhesive. In the adhesive or the like, a salt composed of a quaternary ammonium cation having a total carbon number of 4 to 20 and an anion containing a fluorine atom is contained in the adhesive to impart electrical conductivity. Japanese Patent Publication No. 2006-307238 (Patent Document 4) discloses that an ionic liquid which becomes a liquid at room temperature (25 ° C) is contained in an adhesive to achieve antistatic. However, when the polarizing plate coated with the adhesive is left for a long period of time, the antistatic property may be deteriorated due to the change with time. Generally speaking, the circulation and storage period of the polarizing plate can be freely produced for up to six months. Therefore, it is required to maintain antistatic performance between the customers before use.
又,如上述之附黏著劑之光學薄膜雖以其黏著劑層側黏貼於液晶胞成為液晶顯示裝置,但以該狀態放置於高溫或高溫高濕條件下,並經重複加熱與冷卻之情況,由於伴隨著光學薄膜之尺寸變化於黏著劑層產生發泡,於光學薄膜與黏著劑層之間,或者在黏著劑層與液晶胞玻璃之間產生浮起或剝離,因此亦要求有不會產生該等缺陷,且耐久性優異者。再者,於暴露在高溫之情況下,作用於光學薄膜造成之殘留應力分布成為不均,在光學薄膜之外周部引發應力集中之結果,產生於黑色顯示時在外周部變白之稱為掉白之現象,而有產生色不均的情況,因此亦要求抑制該等掉白或色不均。再者,將附黏著劑之光學薄膜黏貼於液晶胞之際,於黏貼不完全之情況,自暫時剝離其光學薄膜到重新再度黏貼新的薄膜,亦要求有其剝離時黏著劑層伴隨著光學薄膜一起撕下,黏著劑不殘留於液晶胞玻璃上且亦不產生模糊狀等之所謂再加工性。Further, the optical film with an adhesive as described above is adhered to the liquid crystal cell as a liquid crystal display device on the side of the adhesive layer, but is placed in a high temperature or high temperature and high humidity condition in this state, and is repeatedly heated and cooled. Since foaming occurs in the adhesive layer accompanying the change in the size of the optical film, floating or peeling occurs between the optical film and the adhesive layer, or between the adhesive layer and the liquid crystal cell, it is also required to be produced. These defects are excellent in durability. Further, when exposed to a high temperature, the residual stress distribution caused by the optical film becomes uneven, and as a result of stress concentration at the outer periphery of the optical film, it is called white at the outer peripheral portion when it is displayed in black. White phenomenon, but there are cases of uneven color, so it is also required to suppress such whitening or color unevenness. Furthermore, when the optical film with the adhesive is adhered to the liquid crystal cell, the adhesive film is accompanied by the optical layer from the temporary peeling of the optical film to the re-adhesion of the new film in the case of incomplete adhesion. The film is peeled off together, and the adhesive does not remain on the liquid crystal cell glass, and the so-called reworkability such as blurring does not occur.
於特開2007-138056號公報(專利文獻5)中敘述在丙烯酸烷酯中共聚合含有芳香環之單體,使所得樹脂之以重量平均分子量(Mw)與數平均分子量(Mn)之比(Mw/Mn)表示之分子量分布擴大至10~50,藉此抑制光漏之方法。藉由使用該黏著劑,雖可減輕光漏,但尚無法謂為充分,且由於分子量分布擴大,亦有在高溫條件下產生發泡之情況。JP-A-2007-138056 (Patent Document 5) describes the copolymerization of a monomer containing an aromatic ring in an alkyl acrylate to obtain a ratio of a weight average molecular weight (Mw) to a number average molecular weight (Mn) of the obtained resin (Mw). /Mn) indicates a method in which the molecular weight distribution is expanded to 10 to 50, thereby suppressing light leakage. Although the light leakage can be alleviated by using the adhesive, it is not sufficient, and the expansion of the molecular weight distribution may cause foaming under high temperature conditions.
專利文獻1:特開平6-313807號公報Patent Document 1: JP-A-6-313807
專利文獻2:特表2004-536940號公報Patent Document 2: Japanese Patent Publication No. 2004-536940
專利文獻3:特開2004-114665號公報Patent Document 3: JP-A-2004-114665
專利文獻4:特開2006-307238號公報Patent Document 4: JP-A-2006-307238
專利文獻5:特開2007-138056號公報Patent Document 5: JP-A-2007-138056
本發明之課題係提供一種設於光學薄膜之表面上之可賦予高的抗靜電性且其抗靜電性不易經時變化、即使大型化掉白的抑制亦優異之黏著劑層之附黏著劑之光學薄膜。本發明者等人對於解決該課題積極進行硏究之結果,發現藉由調配包含源自以丙烯酸酯作為主要成分且分子內含有芳香環之不飽和單體的構造單位之丙烯酸樹脂,以及特定之離子性化合物,並將該組成物設置於光學薄薄之表面上作為黏著劑層,可獲得掉白防止性、抗靜電性及耐久性均優異之附黏著劑之光學薄膜,因而完成本發明。An object of the present invention is to provide an adhesive for an adhesive layer which is provided on the surface of an optical film and which is excellent in antistatic property and which does not easily change in antistatic property over time, and which is excellent in suppression of large-scale whitening. Optical film. As a result of intensive research to solve the problem, the present inventors have found that an acrylic resin containing a structural unit derived from an unsaturated monomer containing an acrylate as a main component and having an aromatic ring in a molecule, and a specific one are prepared. The ionic compound is provided on an optically thin surface as an adhesive layer, whereby an optical film with an adhesion preventing agent, an antistatic property, and an excellent durability is obtained, and the present invention has been completed.
亦即,本發明係一種附黏著劑之光學薄膜,其係於光學薄膜之至少一面上形成黏著劑層之附黏著劑之光學薄膜,其特徵為該黏著劑層係由含有下列成分之黏著劑組成物所形成,且該黏著劑層具有70~99重量%之凝膠分率:100重量份之(A)重量平均分子量Mw為100萬~200萬,分子量分布Mw/Mn(重量平均分子量(Mw)和數平均分子量(Mn)之比)為3~7之丙烯酸樹脂,其係由包含下列(A-1)~(A-3)之單體混合物獲得之共聚物,80~96重量%之(A-1)以下式(I)表示之(甲基)丙烯酸酯:That is, the present invention is an optical film with an adhesive attached to an optical film of an adhesive layer forming an adhesive layer on at least one side of the optical film, characterized in that the adhesive layer is an adhesive containing the following components. The composition is formed, and the adhesive layer has a gel fraction of 70 to 99% by weight: 100 parts by weight of (A) a weight average molecular weight Mw of 1,000,000 to 2,000,000, and a molecular weight distribution Mw/Mn (weight average molecular weight ( An acrylic resin having a ratio of Mw) to a number average molecular weight (Mn) of 3 to 7 which is a copolymer obtained from a monomer mixture of the following (A-1) to (A-3), 80 to 96% by weight (A-1) (meth) acrylate represented by the following formula (I):
(式中,R1 表示氫原子或甲基,R2 表示可經碳數1~10之烷氧基取代之碳數1~14之烷基),3~15重量%之(A-2)分子內具有烯烴性雙鍵與至少一個芳香環之不飽和單體,及0.1~5重量%之(A-3)具有極性官能基之不飽和單體;0.2~8重量份之(B)具有有機陽離子,且熔點為80℃以下之離子性化合物;以及0.01~5重量份之(C)交聯劑。(wherein R 1 represents a hydrogen atom or a methyl group, R 2 represents an alkyl group having 1 to 14 carbon atoms which may be substituted by an alkoxy group having 1 to 10 carbon atoms), and 3 to 15% by weight of (A-2) An unsaturated monomer having an olefinic double bond and at least one aromatic ring in the molecule, and 0.1 to 5% by weight of (A-3) an unsaturated monomer having a polar functional group; and 0.2 to 8 parts by weight of (B) having An organic compound having an ionic compound having a melting point of 80 ° C or less; and 0.01 to 5 parts by weight of the (C) crosslinking agent.
又,依據本發明,亦提供一種將上述之附黏著劑之光學薄膜以其黏著劑層側層合於玻璃基板上之光學層合體。Further, according to the present invention, there is provided an optical laminate in which the optical film of the above-mentioned adhesive is laminated on the glass substrate with the adhesive layer side.
本發明中,藉由使用調配分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體(A-2)作為構成成分之丙烯酸樹脂(A),及具有有機陽離子且熔點在80℃以下之離子性化合物(B)而成之組成物作為形成黏著劑層之黏著劑組成物,由於可防止因不均勻應力分布引起之光學缺陷,故可抑制掉白同時可有效抑制光學構件之帶電,即使自製作後長時間儲存,亦可保持初期之抗靜電性能。In the present invention, by using an acrylic resin (A) having an olefinic double bond and at least one aromatic ring unsaturated monomer (A-2) as a constituent component, and having an organic cation and having a melting point of 80 ° C The composition of the following ionic compound (B) acts as an adhesive composition for forming an adhesive layer, and since it can prevent optical defects caused by uneven stress distribution, it can suppress whitening and can effectively suppress charging of optical members. Even if it is stored for a long time after production, it can maintain the initial antistatic performance.
又,本發明之附黏著劑之光學薄膜在層合於暫時層合於玻璃基板上之後,有任何不匹配之情況下,即使與黏著劑同時自玻璃基板剝離,剝離後之玻璃基板表面上亦很少發生糊殘留或模糊,而可再度作為玻璃基板使用,成為再加工性優異者。Moreover, in the case where the optical film with the adhesive of the present invention is laminated on the glass substrate temporarily, if there is any mismatch, even if the adhesive is peeled off from the glass substrate at the same time, the surface of the peeled glass substrate is also It is rare that the paste remains or is blurred, and it can be used again as a glass substrate, and it is excellent in reworkability.
再者,本發明之附黏著劑之光學薄膜藉由使用分子量分布(Mw/Mn)為3~7之丙烯酸樹脂(A)作為形成黏著劑層之黏著劑組成物,可有效防止作為光學層合體時之掉白同時亦可防止高溫條件下之發泡等缺陷。再者且,藉由使黏著劑層之凝膠分率成為70~99重量%,可改良黏著劑層之耐久性,且以將該附黏著劑之光學薄膜黏貼於液晶胞之玻璃基板上之狀態下,進行耐熱、耐濕熱、耐吸衝擊等之試驗時之外觀變化可獲得抑制。Further, the optical film with an adhesive of the present invention can be effectively prevented as an optical laminate by using an acrylic resin (A) having a molecular weight distribution (Mw/Mn) of 3 to 7 as an adhesive composition for forming an adhesive layer. When it is white, it can also prevent defects such as foaming under high temperature conditions. Furthermore, by making the gel fraction of the adhesive layer 70 to 99% by weight, the durability of the adhesive layer can be improved, and the optical film of the adhesive can be adhered to the glass substrate of the liquid crystal cell. In the state, the change in appearance when subjected to tests such as heat resistance, moist heat resistance, and impact resistance can be suppressed.
將該附黏著劑之光學薄膜例如層合於液晶胞之玻璃基板上,可獲得液晶顯示用之光學層合體。該光學層合體由於黏著劑層可吸收及緩和因在濕熱條件下之光學薄膜及玻璃基板尺寸變化引起之應力,因此可減輕局部之應力集中,而抑制黏著劑層對於玻璃基板之浮起或剝離。The optical film to which the adhesive is applied is laminated, for example, on a glass substrate of a liquid crystal cell to obtain an optical laminate for liquid crystal display. The optical laminate can absorb and alleviate stress caused by dimensional changes of the optical film and the glass substrate under wet heat conditions, thereby reducing local stress concentration and suppressing floating or peeling of the adhesive layer on the glass substrate. .
以下詳細說明本發明。本發明之附黏著劑之光學薄膜為在光學薄膜至少一面上形成黏著劑層者,形成該黏著劑層之黏著劑組成物係由包含下列成分之組成物所形成:The invention is described in detail below. The optical film with an adhesive of the present invention is such that an adhesive layer is formed on at least one side of the optical film, and the adhesive composition forming the adhesive layer is formed of a composition comprising the following components:
(A)丙烯酸樹脂,(A) acrylic resin,
(B)具有有機陽離子且熔點為80℃以下之離子性化合物,以及(B) an ionic compound having an organic cation and having a melting point of 80 ° C or less, and
(C)交聯劑。(C) Crosslinker.
首先,針對構成黏著劑組成物之各成分加以說明。First, each component constituting the adhesive composition will be described.
本發明之附黏著劑之光學薄膜中,黏著劑組成物中使用之丙烯酸樹脂(A)為源自以上式(I)表示之(甲基)丙烯酸酯之構造單位作為主成分者,但具體而言,除該等源自(甲基)丙烯酸酯之構造單位以外,亦包含源自分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體之構造單位、源自具有以游離羧基、羥基、胺基、環氧環為代表之雜環基等之極性官能基之不飽和單體,較好為含有源自具有極性官能基之(甲基)丙烯酸系化合物之構造單位者。此處,所謂(甲基)丙烯酸意指丙烯酸或甲基丙烯酸之任一種。另外,稱為(甲基)丙烯酸酯等時之「(甲基)」亦為相同意義。In the optical film with an adhesive according to the present invention, the acrylic resin (A) used in the adhesive composition is a structural unit derived from the (meth) acrylate represented by the above formula (I) as a main component, but specifically In addition to the structural units derived from (meth) acrylate, the structural unit derived from an unsaturated monomer having an olefinic double bond and at least one aromatic ring in the molecule is also derived from having a free carboxyl group. The unsaturated monomer having a polar functional group such as a heterocyclic group represented by a hydroxyl group, an amine group or an epoxy ring is preferably one having a structural unit derived from a (meth)acrylic compound having a polar functional group. Here, (meth)acrylic means any of acrylic acid or methacrylic acid. In addition, "(meth)" when it is called (meth)acrylate etc. is also the same meaning.
成為丙烯酸樹脂(A)之主要構造單位之上述式(I)中,R1 為氫原子或甲基,R2 為碳數1~14之烷基。以R2 表示之烷基其各基中之氫原子亦可經碳數1~10之烷氧基取代。In the above formula (I) which is a main structural unit of the acrylic resin (A), R 1 is a hydrogen atom or a methyl group, and R 2 is an alkyl group having 1 to 14 carbon atoms. The hydrogen atom in each of the alkyl groups represented by R 2 may be substituted by an alkoxy group having 1 to 10 carbon atoms.
以式(I)表示之(甲基)丙烯酸酯(A-1)中,R2 為未經取代之烷基者,具體而言例示為如丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸正丁酯、丙烯酸正辛酯、丙烯酸十一烷酯之直鏈狀丙烯酸烷酯;如丙烯酸異丁酯、丙烯酸2-乙基己酯、丙烯酸異辛酯之分支狀丙烯酸烷酯;如甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸正丁酯、甲基丙烯酸正辛酯、甲基丙烯酸十一烷酯之直鏈狀甲基丙烯酸烷酯;如甲基丙烯酸異丁酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸異辛酯之分支狀甲基丙烯酸烷酯等。In the (meth) acrylate (A-1) represented by the formula (I), R 2 is an unsubstituted alkyl group, and specifically exemplified as methyl acrylate, ethyl acrylate, propyl acrylate, acrylic acid. a linear alkyl acrylate of n-butyl ester, n-octyl acrylate or undecyl acrylate; a branched alkyl acrylate such as isobutyl acrylate, 2-ethylhexyl acrylate or isooctyl acrylate; a linear alkyl methacrylate of methyl acrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, n-octyl methacrylate or undecyl methacrylate; Isobutyl acrylate, 2-ethylhexyl methacrylate, branched methacrylate of isooctyl methacrylate, and the like.
該等中以丙烯酸正丁酯較佳,具體而言較好使用構成丙烯酸樹脂(A)之全部單體中,丙烯酸正丁酯成為50重量%以上,且滿足上述(甲基)丙烯酸酯(A-1)相關之規定者。In the above, n-butyl acrylate is preferable. Specifically, among all the monomers constituting the acrylic resin (A), n-butyl acrylate is 50% by weight or more, and the above (meth) acrylate (A) is satisfied. -1) Relevant regulations.
R2 為經烷氧基取代之烷基時,亦即R2 為烷氧基烷基時之以式(I)表示之(甲基)丙烯酸酯具體而言例示為丙烯酸2-甲氧基乙酯、丙烯酸乙氧基甲酯、甲基丙烯酸2-甲氧基乙酯、甲基丙烯酸乙氧基甲酯等。When R 2 is an alkoxy-substituted alkyl group, that is, when R 2 is an alkoxyalkyl group, the (meth) acrylate represented by the formula (I) is specifically exemplified as 2-methoxyB acrylate. Ester, ethoxymethyl acrylate, 2-methoxyethyl methacrylate, ethoxymethyl methacrylate, and the like.
該等(甲基)丙烯酸酯可分別單獨使用,亦可以不同之複數種使用並共聚合。These (meth) acrylates may be used singly or in combination of plural kinds and copolymerized.
分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體(A-2)較好為具有(甲基)丙烯醯基作為含有烯烴性雙鍵之基者。其例舉例為(甲基)丙烯酸苄酯、新戊二醇苯甲酸酯(甲基)丙烯酸酯等,但最好為以下式(II)表示之不飽和單體:The unsaturated monomer (A-2) having an olefinic double bond and at least one aromatic ring in the molecule preferably has a (meth) acrylonitrile group as a base containing an olefinic double bond. Examples thereof are benzyl (meth) acrylate, neopentyl glycol benzoate (meth) acrylate, etc., but are preferably unsaturated monomers represented by the following formula (II):
式中,R3 表示氫原子或甲基,n為1~8之整數,R4 表示氫原子、烷基、芳烷基或芳基。R4 為烷基時,其碳數可為1~9左右,同樣地,為芳烷基時,其碳數可為7~11左右,又為芳基時,其碳數可為6~10左右。In the formula, R 3 represents a hydrogen atom or a methyl group, n is an integer of 1 to 8, and R 4 represents a hydrogen atom, an alkyl group, an aralkyl group or an aryl group. When R 4 is an alkyl group, the carbon number thereof may be about 1 to 9. Similarly, when it is an aralkyl group, the carbon number may be about 7 to 11, and when it is an aryl group, the carbon number may be 6 to 10. about.
至於碳數1~9之烷基舉例為甲基、丁基、壬基等,碳數6~11之芳烷基舉例為苄基、苯乙基、萘基甲基等,碳數6~10之芳基舉例為苯基、甲苯基、萘基等。The alkyl group having 1 to 9 carbon atoms is exemplified by a methyl group, a butyl group or a fluorenyl group, and the aralkyl group having a carbon number of 6 to 11 is exemplified by a benzyl group, a phenethyl group, a naphthylmethyl group or the like, and the carbon number is 6 to 10. Examples of the aryl group are a phenyl group, a tolyl group, a naphthyl group and the like.
具體之式(II)之不飽和單體可舉例為(甲基)丙烯酸2-苯氧基乙酯、(甲基)丙烯酸2-(2-苯氧基乙氧基)乙酯、環氧乙烷改質之壬基酚之(甲基)丙烯酸酯、(甲基)丙烯酸2-(鄰-苯基苯氧基)乙酯等。該等之分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體可分別單獨使用,亦可組合不同之複數種使用。Specific examples of the unsaturated monomer of the formula (II) include 2-phenoxyethyl (meth)acrylate, 2-(2-phenoxyethoxy)ethyl (meth)acrylate, and epoxy B. Alkyl-modified (meth) acrylate of nonylphenol, 2-(o-phenylphenoxy)ethyl (meth)acrylate, and the like. The unsaturated monomers having one olefinic double bond and at least one aromatic ring in the molecule may be used singly or in combination of plural kinds.
該等中,較好使用以(甲基)丙烯酸2-苯氧基乙酯或(甲基)丙烯酸2-(鄰-苯基苯氧基)乙酯作為構成丙烯酸樹脂(A)之含有芳香環之不飽和單體(A-2)之一。Among these, it is preferred to use 2-phenoxyethyl (meth)acrylate or 2-(o-phenylphenoxy)ethyl (meth)acrylate as the aromatic ring constituting the acrylic resin (A). One of the unsaturated monomers (A-2).
具有極性官能基之不飽和單體(A-3)之例可舉例為如丙烯酸、甲基丙烯酸、丙烯酸β-羧基乙酯之具有游離羧基之不飽和單體;如(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-或3-氯-2-羥基丙酯、二乙二醇單(甲基)丙烯酸酯之具有羥基之不飽和單體;如丙烯醯基嗎啉、乙烯基己內醯胺、N-乙烯基-2-吡咯啶酮、(甲基)丙烯酸四氫糠酯、己內酯改質之丙烯酸四氫糠酯、(甲基)丙烯酸3,4-環氧基環己基甲酯、(甲基)丙烯酸縮水甘油酯、2,5-二氫呋喃之具有雜環基之不飽和單體;如(甲基)丙烯酸N,N-二甲基胺基乙酯之具有不同於雜環之胺基之不飽和單體。該等具有極性官能基之不飽和單體可分別單獨使用,亦可以不同之複數種使用。Examples of the unsaturated functional monomer (A-3) having a polar functional group may, for example, be an unsaturated monomer having a free carboxyl group such as acrylic acid, methacrylic acid or β-carboxyethyl acrylate; for example, (meth)acrylic acid 2- Hydroxyethyl ester, 2-hydroxypropyl (meth)acrylate, 2- or 3-chloro-2-hydroxypropyl (meth)acrylate, diethylene glycol mono(meth)acrylate having hydroxyl group unsaturation Monomer; such as acryloyl morpholine, vinyl caprolactam, N-vinyl-2-pyrrolidone, tetrahydrofurfuryl (meth) acrylate, caprolactone modified tetrahydrofurfuryl acrylate, (meth)acrylic acid 3,4-epoxycyclohexyl methyl ester, glycidyl (meth)acrylate, 2,5-dihydrofuran unsaturated monomer having a heterocyclic group; such as (meth)acrylic acid An unsaturated monomer having an amine group different from the heterocyclic ring of N,N-dimethylaminoethyl ester. These polar functional group-containing unsaturated monomers may be used singly or in combination of plural kinds.
該等中,不飽和單體(A-3)之極性官能基較好為游離羧基、羥基、胺基或環氧基。其中較好使用具有羥基之不飽和單體作為構成丙烯酸樹脂(A)之含有極性官能基之不飽和單體(A-3)之一。又,除具有羥基之不飽和單體以外,併用具有其他極性官能基之不飽和單體,例如具有游離羧基之不飽和單體亦有效。Among these, the polar functional group of the unsaturated monomer (A-3) is preferably a free carboxyl group, a hydroxyl group, an amine group or an epoxy group. Among them, an unsaturated monomer having a hydroxyl group is preferably used as one of the polar functional group-containing unsaturated monomers (A-3) constituting the acrylic resin (A). Further, in addition to the unsaturated monomer having a hydroxyl group, it is also effective to use an unsaturated monomer having another polar functional group, for example, an unsaturated monomer having a free carboxyl group.
以上述式(I)表示之(甲基)丙烯酸酯(A-1)在丙烯酸樹脂(A)中之含量為80~96重量%,但較好為82重量%以上,更好為85重量%以上,又較好為94重量%以下,更好為92重量%以下。分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體(A-2)在丙烯酸樹脂(A)中之含量為3~15重量%,但較好為5重量%以上,更好為5.5重量%以上,又更好為7重量%以上,又較好為12重量%以下,更好為9.9重量%以下,又更好為9.5重量%以下,再更好為9重量%以下。具有極性官能基之不飽和單體(A-3)在丙烯酸樹脂(A)中之含量為0.1~5重量%,較好為0.5重量%以上,又較好為3重量%以下。The content of the (meth) acrylate (A-1) represented by the above formula (I) in the acrylic resin (A) is 80 to 96% by weight, preferably 82% by weight or more, more preferably 85% by weight. The above is preferably 94% by weight or less, more preferably 92% by weight or less. The content of the unsaturated monomer (A-2) having an olefinic double bond and at least one aromatic ring in the molecule is from 3 to 15% by weight, preferably from 5% by weight or more, more preferably in the acrylic resin (A). It is 5.5% by weight or more, more preferably 7% by weight or more, still more preferably 12% by weight or less, more preferably 9.9% by weight or less, still more preferably 9.5% by weight or less, still more preferably 9% by weight or less. The content of the unsaturated functional monomer (A-3) having a polar functional group in the acrylic resin (A) is 0.1 to 5% by weight, preferably 0.5% by weight or more, and more preferably 3% by weight or less.
本發明中使用之丙烯酸樹脂(A)亦包含源自除以上說明之以上述式(I)表示之(甲基)丙烯酸酯(A-1)、分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體(A-2)、及具有極性官能基之不飽和單體(A-3)以外之單體之構造單體。該等之例舉例為源自分子內具有脂環式構造之(甲基)丙烯酸酯之構造單位、源自苯乙烯系單體之構造單位、源自乙烯系單體之構造單位、源自分子內具有複數個(甲基)丙烯醯基之單體之構造單位。The acrylic resin (A) used in the present invention also contains (meth) acrylate (A-1) represented by the above formula (I) in addition to the above, having an olefinic double bond and at least one aromaticity in the molecule. A structural monomer of a monomer other than the cyclic unsaturated monomer (A-2) and the unsaturated functional monomer (A-3) having a polar functional group. Examples of such an example are a structural unit derived from a (meth) acrylate having an alicyclic structure in a molecule, a structural unit derived from a styrene monomer, a structural unit derived from a vinyl monomer, and a molecular derived molecule. A structural unit having a plurality of (meth) acrylonitrile groups therein.
所謂脂環式構造為碳數通常在5以上,較好在5~7左右之環鏈烷構造。具有脂環式構造之丙烯酸酯之具體例舉例為丙烯酸異冰片酯、丙烯酸環己酯、丙烯酸二環戊酯、丙烯酸環十二烷酯、丙烯酸甲基環己酯、丙烯酸三甲基環己酯、丙烯酸第三丁基環己酯、α-乙氧基丙烯酸環己酯、丙烯酸環己基苯酯等。具有脂環式構造之甲基丙烯酸酯之具體例舉例為甲基丙烯酸異冰片酯、甲基丙烯酸環己酯、甲基丙烯酸二環戊酯、甲基丙烯酸環十二烷酯、甲基丙烯酸甲基環己酯、甲基丙烯酸三甲基環己酯、甲基丙烯酸第三丁基環己酯、甲基丙烯酸環己基苯酯等。The alicyclic structure is a cycloalkane structure having a carbon number of usually 5 or more, preferably about 5 to 7. Specific examples of the acrylate having an alicyclic structure are exemplified isobornyl acrylate, cyclohexyl acrylate, dicyclopentanyl acrylate, cyclododecyl acrylate, methylcyclohexyl acrylate, and trimethylcyclohexyl acrylate. , t-butylcyclohexyl acrylate, cyclohexyl α-ethoxyacrylate, cyclohexyl phenyl acrylate, and the like. Specific examples of the methacrylate having an alicyclic structure are exemplified isobornyl methacrylate, cyclohexyl methacrylate, dicyclopentyl methacrylate, cyclododecyl methacrylate, and methacrylic acid. Cyclohexyl ester, trimethylcyclohexyl methacrylate, t-butylcyclohexyl methacrylate, cyclohexyl phenyl methacrylate, and the like.
苯乙烯單體之例除苯乙烯以外,可舉例為如甲基苯乙烯、二甲基苯乙烯、三甲基苯乙烯、乙基苯乙烯、二乙基苯乙烯、三乙基苯乙烯、丙基苯乙烯、丁基苯乙烯、己基苯乙烯、庚基苯乙烯、辛基苯乙烯之烷基苯乙烯;如氟苯乙烯、氯苯乙烯、溴苯乙烯、二溴苯乙烯、碘苯乙烯之鹵化苯乙烯;進而可舉例為硝基苯乙烯、乙醯基苯乙烯、甲氧基苯乙烯、二乙烯基苯等。Examples of the styrene monomer include styrene, such as methyl styrene, dimethyl styrene, trimethyl styrene, ethyl styrene, diethyl styrene, triethyl styrene, and c. Alkyl styrene of styrene, butyl styrene, hexyl styrene, heptyl styrene, octyl styrene; such as fluorostyrene, chlorostyrene, bromostyrene, dibromostyrene, iodine styrene The halogenated styrene; further examples are nitrostyrene, ethyl styrene styrene, methoxy styrene, divinyl benzene, and the like.
乙烯系單體之例舉例為如乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、2-乙基己酸乙烯酯、月桂酸乙烯酯之脂肪酸乙烯酯;如氯化乙烯或溴化乙烯之鹵化乙烯;如偏氯化乙烯之偏鹵化乙烯;如乙烯基吡啶、乙烯基吡咯啶酮、乙烯基咔唑之含氮芳香族乙烯基;如丁二烯、異戊間二烯、氯丁二烯之共軛二烯單體;進而可舉例為丙烯腈、甲基丙烯腈等。Examples of the vinyl monomer are, for example, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, vinyl acetate of lauric acid; such as ethylene chloride or ethylene bromide. A halogenated ethylene; such as a vinylidene halide of vinylidene chloride; a nitrogen-containing aromatic vinyl such as vinylpyridine, vinylpyrrolidone or vinylcarbazole; such as butadiene, isoprene, and chloroprene The conjugated diene monomer of the alkene; furthermore, acrylonitrile, methacrylonitrile or the like can be exemplified.
分子內具有複數個(甲基)丙烯醯基之單體之例可舉例為如1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯之分子內具有兩個(甲基)丙烯醯基之單體;如三羥甲基丙烷三(甲基)丙烯酸酯之分子內具有三個(甲基)丙烯醯基之單體。Examples of the monomer having a plurality of (meth) acrylonitrile groups in the molecule can be exemplified by, for example, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate. 1,9-nonanediol di(meth)acrylate, ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate a monomer having two (meth)acrylonitrile groups in the molecule of tripropylene glycol di(meth)acrylate; for example, trimethylolpropane tri(meth)acrylate has three (methyl) groups in the molecule. A monomer of propylene fluorenyl.
以上述式(I)表示之(甲基)丙烯酸酯(A-1)、分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體(A-2)、及具有極性官能基之不飽和單體(A-3)以外之單體可個別單獨使用,或者組合兩種以上使用。源自該等(A-1)至(A-3)以外之單體之構造單位相對於丙烯酸樹脂(A)之不揮發份100重量份,通常含有0~20重量份,較好0~10重量份之比例。(meth) acrylate (A-1) represented by the above formula (I), an unsaturated monomer (A-2) having an olefinic double bond and at least one aromatic ring in the molecule, and a polar functional group The monomers other than the unsaturated monomer (A-3) may be used singly or in combination of two or more. The structural unit derived from the monomers other than the above (A-1) to (A-3) usually contains 0 to 20 parts by weight, preferably 0 to 10, based on 100 parts by weight of the nonvolatile portion of the acrylic resin (A). The proportion by weight.
黏著劑之有效成分亦可為包含兩種類以上之包含源自如上述之以式(I)表示之(甲基)丙烯酸酯(A-1)、分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體(A-2)、及具有極性官能基之不飽和單體(A-3)之構造單位之丙烯酸樹脂者。再者,上述丙烯酸樹脂中,亦可為混合與其等不同之丙烯酸樹脂者,具體例如具有源自式(I)之(甲基)丙烯酸酯之構造單位且不含極性官能基之丙烯酸樹脂等。源自以式(I)表示之(甲基)丙烯酸酯(A-1)、分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體(A-2)、及具有極性官能基之不飽和單體(A-3)之構造單位之丙烯酸樹脂,在丙烯酸樹脂之全部單體中較好佔80重量%以上,更好90重量%以上。The active ingredient of the adhesive may be one or more types including the (meth) acrylate (A-1) derived from the formula (I) as described above, having one olefinic double bond and at least one aromatic group in the molecule. The acrylic resin of the cyclic unsaturated monomer (A-2) and the structural unit of the unsaturated functional monomer (A-3) having a polar functional group. In addition, in the acrylic resin, an acrylic resin different from the above may be used, and specifically, for example, an acrylic resin having a structural unit derived from the (meth) acrylate of the formula (I) and containing no polar functional group may be used. And a (meth) acrylate (A-1) represented by the formula (I), an unsaturated monomer having an olefinic double bond and at least one aromatic ring in the molecule (A-2), and a polar functional group The acrylic resin having a structural unit of the unsaturated monomer (A-3) preferably accounts for 80% by weight or more, more preferably 90% by weight or more, based on the total monomers of the acrylic resin.
由包含以式(I)表示之(甲基)丙烯酸酯(A-1)、分子內具有一個烯烴性雙鍵與至少一個芳香環之不飽和單體(A-2)、及具有極性官能基之不飽和單體(A-3)之單體混合物獲得之共聚物的丙烯酸樹脂(A)係採用以凝膠滲透層析儀(GPC)換算成標準苯乙烯重量之平均分子量(Mw)在100萬~200萬之範圍內者。換算成標準聚苯乙烯之重量平均分子量為100萬以上時,會有在高溫高濕下之接著性提高,且玻璃基板與黏著劑層之間產生浮起或剝離之可能性低之傾向,而且會有使再加工性提高之傾向故而較佳。又,其重量平均分子量為200萬以下時,即使黏貼於該黏著劑層之光學薄膜之尺寸變化,由於黏著劑層隨著該尺寸之變化而改變,因此液晶胞之周緣部分之明亮度與中心部分之明亮度之間沒有差異,因此會有抑制掉白或色澤不均之傾向故而較佳。以重量平均分子量(Mw)與數平均分子量(Mn)之比(Mw/Mn)表示之分子量分布成為3~7之範圍。An unsaturated monomer (A-2) comprising an (meth) acrylate (A-1) represented by the formula (I), an olefinic double bond in the molecule and at least one aromatic ring, and a polar functional group The acrylic resin (A) of the copolymer obtained from the monomer mixture of the unsaturated monomer (A-3) is an average molecular weight (Mw) of 100 parts by weight of a standard styrene by a gel permeation chromatography (GPC). Within the range of 10,000 to 2 million. When the weight average molecular weight converted to standard polystyrene is 1,000,000 or more, the adhesion under high temperature and high humidity is improved, and the possibility of floating or peeling between the glass substrate and the adhesive layer tends to be low, and It is preferable to have a tendency to improve the reworkability. Further, when the weight average molecular weight is 2,000,000 or less, even if the size of the optical film adhered to the adhesive layer changes, since the adhesive layer changes with the change of the size, the brightness and the center of the peripheral portion of the liquid crystal cell There is no difference in brightness between the parts, so there is a tendency to suppress whitening or uneven color. The molecular weight distribution expressed by the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) (Mw/Mn) is in the range of 3 to 7.
又,上述丙烯酸樹脂(A)為展現黏著性,其玻璃轉移溫度較好在-10~-60℃之範圍。樹脂之玻璃轉移溫度通常可藉由示差掃瞄熱量計測定。Further, the acrylic resin (A) exhibits adhesiveness, and the glass transition temperature thereof is preferably in the range of -10 to -60 °C. The glass transition temperature of the resin can usually be measured by a differential scanning calorimeter.
構成黏著劑層之丙烯酸樹脂(A)可藉由例如溶液聚合法、乳化聚合法、塊狀聚合法、懸浮聚合法等習知之各種方法製造。該丙烯酸樹脂之製造中,通常使用聚合起始劑。聚合起始劑相對於丙烯酸樹脂之製造中所用之全部單體之合計100重量份,係使用0.001~5重量份左右。The acrylic resin (A) constituting the adhesive layer can be produced by various methods such as a solution polymerization method, an emulsion polymerization method, a bulk polymerization method, or a suspension polymerization method. In the production of the acrylic resin, a polymerization initiator is usually used. The polymerization initiator is used in an amount of about 0.001 to 5 parts by weight based on 100 parts by weight of the total of all the monomers used in the production of the acrylic resin.
至於聚合起始劑係使用熱聚合起始劑或光聚合起始劑。至於光聚合起始劑可舉例為例如4-(2-羥基乙氧基)苯基(2-羥基-2-丙基)酮等。熱聚合起始劑可舉例為例如如2,2’-偶氮雙異丁腈、2,2’-偶氮雙(2-甲基丁腈)、1,1’-偶氮雙(環己烷-1-甲腈)、2,2’-偶氮雙(2,4-二甲基戊腈)、2,2’-偶氮雙(2,4-二甲基-4-甲氧基戊腈)、二甲基-2,2’-偶氮雙(2-甲基丙酸酯)、2,2’-偶氮雙(2-羥基甲基丙腈)之偶氮系化合物;如月桂基過氧化物、第三丁基過氧化氫、過氧化苯甲醯、第三丁基過氧基苯甲酸酯、枯基過氧化氫、二異丙基過氧基二碳酸酯、二丙基過氧基二碳酸酯、第三丁基過氧基新癸酸酯、第三丁基過氧基丙酮酸酯、(3,5,5-三甲基己醯基)過氧化物之有機過氧化物;如過硫酸鉀、過硫酸銨、過氧化氫之無機過氧化物等。又,亦可使用併用過氧化物與還原劑之氧化還原系起始劑等作為聚合起始劑。As the polymerization initiator, a thermal polymerization initiator or a photopolymerization initiator is used. As the photopolymerization initiator, for example, 4-(2-hydroxyethoxy)phenyl(2-hydroxy-2-propyl) ketone or the like can be exemplified. The thermal polymerization initiator can be exemplified by, for example, 2,2'-azobisisobutyronitrile, 2,2'-azobis(2-methylbutyronitrile), 1,1'-azobis (cyclohexyl) Alkan-1--1-carbonitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2,4-dimethyl-4-methoxy An azo compound of valeronitrile), dimethyl-2,2'-azobis(2-methylpropionate), 2,2'-azobis(2-hydroxymethylpropionitrile); Lauryl peroxide, tert-butyl hydroperoxide, benzammonium peroxide, tert-butylperoxybenzoate, cumyl hydroperoxide, diisopropylperoxydicarbonate, two Propylperoxydicarbonate, tert-butylperoxy neodecanoate, tert-butylperoxyacetate, (3,5,5-trimethylhexyl) peroxide Organic peroxides; such as potassium persulfate, ammonium persulfate, inorganic peroxides of hydrogen peroxide, and the like. Further, a redox initiator such as a peroxide and a reducing agent may be used in combination as a polymerization initiator.
丙烯酸樹脂之製造方法,於以上所示之方法中較佳者為溶液聚合法。The method for producing an acrylic resin is preferably a solution polymerization method among the methods shown above.
舉例說明溶液聚合法時,可舉例為使所需單體與有機溶劑混合,在氮氣氛圍下添加熱聚合起始劑,在40~90℃左右,較好在60~80℃左右下攪拌3~10小時左右之方法等。又,為了控制反應,單體或熱聚合起始劑可在聚合中連續或間歇性添加,亦可在溶解於有機溶劑中之狀態下添加。此處,有機溶劑可使用例如如甲苯、二甲苯之芳香族烴類;如乙酸乙酯、乙酸丁酯之酯類;如丙醇、異丙醇之脂肪族醇類;如丙酮、甲基乙基酮、甲基異丁基酮之酮類等。For example, when the solution polymerization method is used, the desired monomer and the organic solvent may be mixed, and a thermal polymerization initiator is added under a nitrogen atmosphere, and the mixture is stirred at about 40 to 90 ° C, preferably at about 60 to 80 ° C. 10 hours or so. Further, in order to control the reaction, the monomer or the thermal polymerization initiator may be added continuously or intermittently in the polymerization, or may be added in a state of being dissolved in an organic solvent. Here, as the organic solvent, for example, an aromatic hydrocarbon such as toluene or xylene; an ester such as ethyl acetate or butyl acetate; an aliphatic alcohol such as propanol or isopropanol; such as acetone or methyl ethyl; Ketones, ketones of methyl isobutyl ketone, and the like.
本發明中,除以上之丙烯酸樹脂(A)以外,亦使用熔點在80℃以下之離子性化合物(B)。該離子性化合物(B)具有有機陽離子。In the present invention, in addition to the above acrylic resin (A), an ionic compound (B) having a melting point of 80 ° C or lower is also used. The ionic compound (B) has an organic cation.
構成離子性化合物(B)之陽離子成分只要是滿足成為熔點在80℃以下之離子性化合物之有機陽離子即可,除此之外並無特別限制。舉例為例如咪唑鎓陽離子、吡啶鎓陽離子、銨陽離子、鋶陽離子、鏻陽離子等,但使用於光學薄膜之黏著劑層中時,就剝離設置於其上之剝離薄膜時不易帶電之觀點而言,以吡啶鎓陽離子或咪唑鎓陽離子較佳。離子性化合物(B)之分子量並無特別限制,例如較好為分子量700以下,更好為500以下。The cation component constituting the ionic compound (B) is not particularly limited as long as it is an organic cation satisfying an ionic compound having a melting point of 80 ° C or lower. For example, it is an imidazolium cation, a pyridinium cation, an ammonium cation, a phosphonium cation, a phosphonium cation, etc., but when used in an adhesive layer of an optical film, it is difficult to charge when peeling off the release film provided thereon. Preferably, the pyridinium cation or the imidazolium cation is used. The molecular weight of the ionic compound (B) is not particularly limited, and is, for example, preferably 700 or less, more preferably 500 or less.
另一方面,離子性化合物(B)中,成為上述陽離子成分之相對離子之陰離子成分只要是滿足成為熔點在80℃以下之離子性化合物即無特別限制,可為無機陰離子,亦可為有機陰離子,可舉例為例如以下者。On the other hand, in the ionic compound (B), the anion component which is a relative ion of the cation component is not particularly limited as long as it satisfies the ionic compound having a melting point of 80 ° C or lower, and may be an inorganic anion or an organic anion. For example, the following may be mentioned.
氯陰離子[Cl- ],溴陰離子[Br- ],碘陰離子[I- ],四氯鋁酸根陰離子[AlCl4 - ],七氯二鋁酸根陰離子[Al2 Cl7 - ],四氟硼酸根陰離子[BF4 - ],六氟磷酸根陰離子[PF6 - ],過氯酸根陰離子[ClO4 - ],硝酸根陰離子[NO3 - ],乙酸根陰離子[CH3 COO- ],三氟乙酸根陰離子[CF3 COO- ],甲烷磺酸根陰離子[CH3 SO3 - ],三氟甲烷磺酸根陰離子[CF3 SO3 - ],對-甲苯磺酸根陰離子[p-CH3 C6 H4 SO3 - ],雙(三氟甲烷磺醯基)醯亞胺陰離子[(CF3 SO2 )2 N- ],參(三氟甲烷磺醯基)甲氧化物陰離子[(CF3 SO2 )3 C- ],六氟砷酸根陰離子[AsF6 - ],六氟銻酸根陰離子[SbF6 - ],六氟鈮酸根陰離子[NbF6 - ],六氟鉭酸根陰離子[TaF6 - ],二甲基亞磷酸根陰離子[(CH3 )2 POO- ],(聚)氟化氫氟酸根陰離子[F(HF)n - ](n為1~3左右)、二氰胺陰離子[(CN)2 N- ],硫氰酸根陰離子[SCN- ],全氟丁烷磺酸根陰離子[C4 F9 SO3 - ] 雙(五氟乙烷磺醯基)醯亞胺陰離子[(C2 F5 SO2 )2 N- ] 全氟丁酸根陰離子[C3 F7 COO- ] (三氟甲烷磺醯基)(三氟甲烷羰基)醯亞胺陰離子[(CF3 SO2 )(CF3 CO)N- ]等。Chloride anion [Cl - ], bromine anion [Br - ], iodine anion [I - ], tetrachloroaluminate anion [AlCl 4 - ], heptachlorodisuccinate anion [Al 2 Cl 7 - ], tetrafluoroborate Anion [BF 4 - ], hexafluorophosphate anion [PF 6 - ], perchlorate anion [ClO 4 - ], nitrate anion [NO 3 - ], acetate anion [CH 3 COO - ], trifluoroacetic acid Root anion [CF 3 COO - ], methanesulfonate anion [CH 3 SO 3 - ], trifluoromethanesulfonate anion [CF 3 SO 3 - ], p-toluenesulfonate anion [p-CH 3 C 6 H 4 SO 3 - ], bis(trifluoromethanesulfonyl) quinone imine [(CF 3 SO 2 ) 2 N - ], ginseng (trifluoromethanesulfonyl) methoxide anion [(CF 3 SO 2 ) 3 C - ], hexafluoroarsenate anion [AsF 6 - ], hexafluoroantimonate anion [SbF 6 - ], hexafluoroantimonate anion [NbF 6 - ], hexafluoroantimonate anion [TaF 6 - ], Methyl phosphite anion [(CH 3 ) 2 POO - ], (poly) hydrogen fluoride hydrofluoride anion [F(HF) n - ] (n is about 1~3), dicyanamide anion [(CN) 2 N - ], thiocyanate anion [SCN - ], perfluorobutane sulfonate anion [C 4 F 9 SO 3 - ] bis(pentafluoroethanesulfonyl) quinone imine [(C 2 F 5 SO 2 ) 2 N - ] perfluorobutyrate anion [C 3 F 7 COO - ] (trifluoro Methanesulfonyl) (trifluoromethanecarbonyl) quinone imine [[CF 3 SO 2 )(CF 3 CO)N - ].
該等中尤其是包含氟原子之陰離子成分由於可獲得優異抗靜電性能之離子性化合物故而較適用,其中,以六氟磷酸根陰離子或雙(三氟甲烷磺醯基)醯亞胺陰離子較佳。In particular, the anion component containing a fluorine atom is particularly suitable because it is an ionic compound which can obtain excellent antistatic properties, and among them, a hexafluorophosphate anion or a bis(trifluoromethanesulfonyl) anthracene anion is preferred. .
本發明所用離子性化合物之具體例可適當地選自上述陽離子成分與陰離子成分之組合。具體之陽離子成分與陰離子成分之組合之化合物列舉為如以下者。Specific examples of the ionic compound used in the present invention can be appropriately selected from the combination of the above cationic component and anionic component. Specific compounds of the combination of the cationic component and the anionic component are listed below.
N-己基吡啶鎓 六氟磷酸鹽,N-辛基吡啶鎓 六氟磷酸鹽,N-丁基-4-甲基吡啶鎓 六氟磷酸鹽,N-辛基-4-甲基吡啶鎓 六氟磷酸鹽,N-甲基-4-己基吡啶鎓 六氟磷酸鹽,N-丁基-N-甲基吡咯啶鎓 六氟磷酸鹽,1-乙基-3-甲基咪唑鎓 六氟磷酸鹽,四丁基銨 六氟磷酸鹽,1-乙基-3-甲基咪唑鎓 對-甲苯磺酸鹽,四丁基銨 對-甲苯磺酸鹽,1-丁基-3-甲基咪唑鎓 甲烷磺酸鹽,(2-羥基乙基)三甲基銨 二甲基亞磷酸鹽,(2-羥基乙基)三甲基銨 雙(三氟甲烷磺醯基)醯亞胺,N-甲基-4-己基吡啶鎓 雙(三氟甲烷磺醯基)醯亞胺,N-己基-4-甲基吡啶鎓 雙(三氟甲烷磺醯基)醯亞胺,四己基銨 雙(三氟甲烷磺醯基)醯亞胺,三辛基甲基銨 雙(三氟甲烷磺醯基)醯亞胺,三丁基甲基銨 雙(三氟甲烷磺醯基)醯亞胺等。N-hexylpyridinium hexafluorophosphate, N-octylpyridinium hexafluorophosphate, N-butyl-4-methylpyridinium hexafluorophosphate, N-octyl-4-methylpyridinium hexafluorophosphate Phosphate, N-methyl-4-hexylpyridinium hexafluorophosphate, N-butyl-N-methylpyrrolidinium hexafluorophosphate, 1-ethyl-3-methylimidazolium hexafluorophosphate , tetrabutylammonium hexafluorophosphate, 1-ethyl-3-methylimidazolium p-toluenesulfonate, tetrabutylammonium p-toluenesulfonate, 1-butyl-3-methylimidazolium Methanesulfonate, (2-hydroxyethyl)trimethylammonium dimethyl phosphite, (2-hydroxyethyl)trimethylammonium bis(trifluoromethanesulfonyl) quinone imine, N-A 4-ylhexylpyridinium bis(trifluoromethanesulfonyl) quinone imine, N-hexyl-4-methylpyridinium bis(trifluoromethanesulfonyl) quinone imine, tetrahexylammonium bis(trifluoro Methanesulfonyl) quinone imine, trioctylmethylammonium bis(trifluoromethanesulfonyl) quinone imine, tributylmethylammonium bis(trifluoromethanesulfonyl) ruthenium, and the like.
該等離子性化合物(B)可分別單獨使用,或組合兩種以上使用。離子性化合物(B)之例並不限於以上列舉之物質。These plasma compounds (B) may be used alone or in combination of two or more. Examples of the ionic compound (B) are not limited to the above-listed materials.
熔點為80℃以下之離子性化合物(B)係如前述,可對由包含丙烯酸樹脂(A)之組成物形成之黏著劑層賦予抗靜電性,同時可有效保持作為黏著劑之諸物性。該離子性化合物若其熔點太高則與丙烯酸樹脂(A)之相溶性變差,因此以具有80℃以下,進而70℃以下之熔點者較佳。又,就所謂抗靜電性之長期安定性之觀點而言,離子性化合物(B)較好為具有30℃以上,進而35℃以上之熔點較有利。據此,相較於常溫下為液體之離子性化合物,調配常溫(25℃)下為固體之離子性化合物(B)可較長期地維持黏著劑層之抗靜電性。As described above, the ionic compound (B) having a melting point of 80 ° C or less can impart antistatic properties to the adhesive layer formed of the composition containing the acrylic resin (A), and can effectively maintain physical properties as an adhesive. When the ionic compound has a too high melting point, the compatibility with the acrylic resin (A) is deteriorated. Therefore, it is preferred to have a melting point of 80 ° C or lower and further 70 ° C or lower. Further, from the viewpoint of the long-term stability of the antistatic property, the ionic compound (B) preferably has a melting point of 30 ° C or more and further 35 ° C or more. Accordingly, the ionic compound (B) which is solid at normal temperature (25 ° C) can maintain the antistatic property of the adhesive layer for a longer period of time than the ionic compound which is liquid at normal temperature.
離子性化合物(B)相對於上述丙烯酸樹脂(A)之不揮發份(分別源自上述A-1、A-2及A-3之構造單位之總量)100重量份,含有0.2~8重量份之比例。相對於丙烯酸樹脂(A)之不揮發份100重量份,含有0.2重量份以上之離子性化合物(B)時,由於可提高抗靜電性而較佳,又當其量為8重量份以下時,在容易保有耐久性故而較佳。相對於丙烯酸樹脂(A)之不揮發份100重量份,離子性化合物(B)之量較好為0.5重量份以上且3重量份以下。The ionic compound (B) contains 0.2 to 8 parts by weight with respect to 100 parts by weight of the nonvolatile matter of the above acrylic resin (A) (the total amount of the structural units derived from the above A-1, A-2 and A-3, respectively) The proportion of the share. When the ionic compound (B) is contained in an amount of 0.2 part by weight or more based on 100 parts by weight of the nonvolatile content of the acrylic resin (A), it is preferably improved in antistatic property, and when the amount is 8 parts by weight or less, It is preferable to be easy to maintain durability. The amount of the ionic compound (B) is preferably 0.5 parts by weight or more and 3 parts by weight or less based on 100 parts by weight of the nonvolatile matter of the acrylic resin (A).
如以上之丙烯酸樹脂(A)及離子性化合物(B)中,可進而調配交聯劑(C),成為黏著劑組成物。交聯劑(C)為分子內具有至少兩個與源自丙烯酸樹脂(A)中所含之特殊極性官能基之不飽和單體之構造單位交聯獲得之官能基之化合物,具體而言例示為異氰酸酯系化合物、環氧系化合物、金屬螯合系化合物、氮丙啶系化合物等。In the above acrylic resin (A) and ionic compound (B), the crosslinking agent (C) can be further formulated to form an adhesive composition. The crosslinking agent (C) is a compound having a functional group obtained by crosslinking at least two structural units derived from an unsaturated monomer derived from a specific polar functional group contained in the acrylic resin (A), and specifically exemplified Examples of the isocyanate compound, the epoxy compound, the metal chelate compound, and the aziridine compound.
異氰酸酯系化合物為分子內具有至少兩個異氰酸酯基(-NCO)之化合物,舉例為例如甲苯二異氰酸酯、六亞甲基二異氰酸酯、異佛爾酮二異氰酸酯、二甲苯二異氰酸酯、氫化二甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、氫化二苯基甲烷二異氰酸酯、萘二異氰酸酯、三苯基甲烷三異氰酸酯等。又,使該等異氰酸酯化合物與甘油或三羥甲基丙烷等多元醇反應而成之加成物,或使異氰酸酯化合物成為二聚物、三聚物等者亦可用於黏著劑中作為交聯劑。亦可混合使用兩種以上之異氰酸酯系化合物。The isocyanate compound is a compound having at least two isocyanate groups (-NCO) in the molecule, and is exemplified by, for example, toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylene diisocyanate, and hydrogenated xylene diisocyanate. , diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, naphthalene diisocyanate, triphenylmethane triisocyanate, and the like. Further, an adduct obtained by reacting the isocyanate compound with a polyhydric alcohol such as glycerin or trimethylolpropane, or a dimer or a trimer of the isocyanate compound may be used as a crosslinking agent in the adhesive. . Two or more kinds of isocyanate compounds may be used in combination.
環氧系化合物為分子內具有至少兩個環氧基之化合物,舉例為例如雙酚A型之環氧樹脂、乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、丙三醇二縮水甘油醚、丙三醇三縮水甘油醚、1,6-己二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、N,N-二縮水甘油基苯胺、N,N,N’,N’-四縮水甘油基-間-二甲苯二胺、1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷。亦可混合使用兩種以上之環氧系化合物。The epoxy compound is a compound having at least two epoxy groups in the molecule, and examples thereof include, for example, bisphenol A type epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, and glycerin II. Glycidyl ether, glycerol triglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, N,N-diglycidylaniline, N,N,N' , N'-tetraglycidyl-m-xylylenediamine, 1,3-bis(N,N-diglycidylaminomethyl)cyclohexane. Two or more epoxy compounds may be used in combination.
金屬螯合劑化合物舉例為例如對鋁、鐵、銅、鋅、錫、鈦、鎳、銻、鎂、鋇、鉻及鋯等之多價金屬上配位乙醯基丙酮或乙醯基乙酸乙酯而成之化合物等。The metal chelating agent compound is exemplified by, for example, coordinating ethyl acetoacetate or ethyl acetoxyacetate on a polyvalent metal such as aluminum, iron, copper, zinc, tin, titanium, nickel, ruthenium, magnesium, osmium, chromium, and zirconium. Compounds and the like.
氮丙啶系化合物為分子內至少具有兩個稱為伸乙基亞胺之由一個氮原子與兩個碳原子所構成之三員環之骨架之化合物,舉例為例如二苯基甲烷-4,4’-雙(1-氮丙啶羧醯胺)、甲苯-2,4-雙(1-氮丙啶羧醯胺)、三伸乙基三聚氰胺、間苯二甲醯基雙-1-(2-甲基氮丙啶)、參-1-氮丙啶基氧化膦、六亞甲基-1,6-雙(1-氮丙啶羧醯胺)、三羥甲基丙烷-三-β-氮丙啶基丙酸酯、四羥甲基甲烷-三-β-氮丙啶基丙酸酯等。The aziridine-based compound is a compound having at least two skeletons of a three-membered ring composed of one nitrogen atom and two carbon atoms in the molecule, for example, diphenylmethane-4. 4'-bis(1-aziridine carboxamide), toluene-2,4-bis(1-aziridine carboxamide), tri-ethyl melamine, m-xylylenediyl-1-( 2-methylaziridine), gin-1-aziridine phosphine oxide, hexamethylene-1,6-bis(1-aziridine carboxamide), trimethylolpropane-tri-beta - aziridine propionate, tetramethylolmethane-tri-beta-aziridine propionate, and the like.
該等交聯劑中,以異氰酸酯系化合物,尤其是二甲苯二異氰酸酯、甲苯二異氰酸酯或者六亞甲基二異氰酸酯,或者使該等異氰酸酯化合物與甘油或三羥甲基丙烷等多元醇反應而成之加成物、或使異氰酸酯化合物成為二聚物、三聚物等者、該等之異氰酸酯系化合物之混合物等可較好地使用。含有極性官能基之不飽和單體(A-3)具有選自游離羧基、羥基、胺基及環氧環之極性官能基時,最好使用異氰酸酯系化合物作為交聯劑(C)之至少之一。較佳之異氰酸酯系化合物舉例為甲苯二異氰酸酯、使甲苯二異氰酸酯與多元醇反應而成之加成物、甲苯二異氰酸酯之二聚物、及甲苯二異氰酸酯之三聚物,或六亞甲基二異氰酸酯、使六亞甲基二異氰酸酯與多元醇反應而成之加成物、六亞甲基二異氰酸酯之二聚物、及六亞甲基二異氰酸酯之三聚物。Among these crosslinking agents, an isocyanate compound, particularly xylene diisocyanate, toluene diisocyanate or hexamethylene diisocyanate, or a reaction of the isocyanate compound with a polyol such as glycerin or trimethylolpropane The adduct or the isocyanate compound may be used as a dimer or a trimer, or a mixture of such isocyanate compounds, or the like. When the polar functional group-containing unsaturated monomer (A-3) has a polar functional group selected from a free carboxyl group, a hydroxyl group, an amine group and an epoxy ring, it is preferred to use an isocyanate compound as at least a crosslinking agent (C). One. Preferred isocyanate compounds are, for example, toluene diisocyanate, an adduct obtained by reacting toluene diisocyanate with a polyol, a dimer of tolylene diisocyanate, a terpolymer of toluene diisocyanate, or hexamethylene diisocyanate. An adduct obtained by reacting hexamethylene diisocyanate with a polyhydric alcohol, a dimer of hexamethylene diisocyanate, and a trimer of hexamethylene diisocyanate.
交聯劑(C)相對於丙烯酸樹脂(A)100重量份,係以0.01~5重量份之比例調配。交聯劑(C)之調配量較好相對於丙烯酸樹脂(A)100重量份為0.1~5重量份左右,更好為0.2~3重量份左右。相對於丙烯酸樹脂(A)100重量份之交聯劑(C)之量在0.01重量份以上,尤其是在0.1重量份以上時,由於會有提高黏著劑之耐久性之傾向故而較佳,又在5重量份以下時,由於在液晶顯示裝置中使用附黏著劑之光學薄膜時之掉白不顯眼而較佳。The crosslinking agent (C) is formulated in an amount of 0.01 to 5 parts by weight based on 100 parts by weight of the acrylic resin (A). The amount of the crosslinking agent (C) is preferably from 0.1 to 5 parts by weight, more preferably from 0.2 to 3 parts by weight, per 100 parts by weight of the acrylic resin (A). When the amount of the crosslinking agent (C) per 100 parts by weight of the acrylic resin (A) is 0.01 parts by weight or more, particularly 0.1 part by weight or more, since the adhesive tends to be improved, it is preferable, and When it is 5 parts by weight or less, it is preferable that the whitening of the optical film with an adhesive in the liquid crystal display device is inconspicuous.
用以形成本發明中之黏著劑層之黏著劑組成物,為了提高黏著劑層與玻璃基板之密著性,因此較好含有矽烷系化合物(D),尤其,以在調配交聯劑前之丙烯酸樹脂中含有矽烷系化合物(D)較佳。The adhesive composition for forming the adhesive layer in the present invention preferably contains a decane-based compound (D) in order to improve the adhesion between the adhesive layer and the glass substrate, in particular, before the crosslinking agent is formulated. The decane-based compound (D) is preferably contained in the acrylic resin.
至於矽烷系化合物(D)舉例為乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基參(2-甲氧基乙氧基)矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-巰基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、3-縮水甘油氧基丙基二甲氧基甲基矽烷、3-縮水甘油氧基丙基乙氧基二甲基矽烷等。亦可使用兩種以上之矽烷系化合物(D)。The decane-based compound (D) is exemplified by vinyl trimethoxy decane, vinyl triethoxy decane, vinyl ginate (2-methoxyethoxy) decane, and N-(2-aminoethyl)- 3-aminopropylmethyldimethoxydecane, N-(2-aminoethyl)-3-aminopropyltrimethoxydecane, 3-aminopropyltriethoxydecane, 3- Glycidoxypropyltrimethoxydecane, 3-glycidoxypropylmethyldimethoxydecane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxynonane, 3-chloro Propylmethyldimethoxydecane, 3-chloropropyltrimethoxydecane, 3-methylpropenyloxypropyltrimethoxydecane, 3-mercaptopropyltrimethoxydecane, 3-glycidoxy Propyltrimethoxydecane, 3-glycidoxypropyltriethoxydecane, 3-glycidoxypropyldimethoxymethylnonane, 3-glycidoxypropylethoxylate Methyl decane, etc. Two or more kinds of decane-based compounds (D) can also be used.
矽烷系化合物(D)亦可為聚矽氧烷寡聚物。以多元醇之形式顯示聚矽氧烷寡聚物時,可舉例為例如下列者。The decane compound (D) may also be a polyoxyalkylene oligomer. When the polyoxyalkylene oligomer is displayed in the form of a polyhydric alcohol, for example, the following may be mentioned.
如下列之含有巰基丙基之共聚物:3-巰基丙基三甲氧基矽烷-四甲氧基矽烷共聚物,3-巰基丙基三甲氧基矽烷-四乙氧基矽烷共聚物,3-巰基丙基三乙氧基矽烷-四甲氧基矽烷共聚物,3-巰基丙基三乙氧基矽烷-四乙氧基矽烷共聚物,如下列之含有巰基甲基之共聚物:巰基甲基三甲氧基矽烷-四甲氧基矽烷共聚物,巰基甲基三甲氧基矽烷-四乙氧基矽烷共聚物,巰基甲基三乙氧基矽烷-四甲氧基矽烷共聚物,巰基甲基三乙氧基矽烷-四乙氧基矽烷共聚物,如下列之含有甲基丙烯醯氧基丙基之共聚物:3-甲基丙烯醯氧基丙基三甲氧基矽烷-四甲氧基矽烷共聚物,3-甲基丙烯醯氧基丙基三甲氧基矽烷-四乙氧基矽烷共聚物,3-甲基丙烯醯氧基丙基三乙氧基矽烷-四甲氧基矽烷共聚物,3-甲基丙烯醯氧基丙基三乙氧基矽烷-四乙氧基矽烷共聚物,3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷-四甲氧基矽烷共聚物,3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷-四乙氧基矽烷共聚物,3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物,3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物,如下列之含有丙烯醯氧基丙基之共聚物:3-丙烯醯氧基丙基三甲氧基矽烷-四甲氧基矽烷共聚物,3-丙烯醯氧基丙基三甲氧基矽烷-四乙氧基矽烷共聚物,3-丙烯醯氧基丙基三乙氧基矽烷-四甲氧基矽烷共聚物,3-丙烯醯氧基丙基三乙氧基矽烷-四乙氧基矽烷共聚物,3-丙烯醯氧基丙基甲基二甲氧基矽烷-四甲氧基矽烷共聚物,3-丙烯醯氧基丙基甲基二甲氧基矽烷-四乙氧基矽烷共聚物,3-丙烯醯氧基丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物,3-丙烯醯氧基丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物,如下列之含有乙烯基之共聚物:乙烯基三甲氧基矽烷-四甲氧基矽烷共聚物,乙烯基三甲氧基矽烷-四乙氧基矽烷共聚物,乙烯基三乙氧基矽烷-四甲氧基矽烷共聚物,乙烯基三乙氧基矽烷-四乙氧基矽烷共聚物,乙烯基甲基二甲氧基矽烷-四甲氧基矽烷共聚物,乙烯基甲基二甲氧基矽烷-四乙氧基矽烷共聚物,乙烯基甲基二乙氧基矽烷-四甲氧基矽烷共聚物,乙烯基甲基二乙氧基矽烷-四乙氧基矽烷共聚物,如下列之含有胺基之共聚物等:3-胺基丙基三甲氧基矽烷-四甲氧基矽烷共聚物,3-胺基丙基三甲氧基矽烷-四乙氧基矽烷共聚物,3-胺基丙基三乙氧基矽烷-四甲氧基矽烷共聚物,3-胺基丙基三乙氧基矽烷-四乙氧基矽烷共聚物,3-胺基丙基甲基二甲氧基矽烷-四甲氧基矽烷共聚物,3-胺基丙基甲基二甲氧基矽烷-四乙氧基矽烷共聚物,3-胺基丙基甲基二乙氧基矽烷-四甲氧基矽烷共聚物,3-胺基丙基甲基二乙氧基矽烷-四乙氧基矽烷共聚物。a copolymer containing a mercaptopropyl group as follows: 3-mercaptopropyltrimethoxydecane-tetramethoxydecane copolymer, 3-mercaptopropyltrimethoxydecane-tetraethoxydecane copolymer, 3-mercapto a copolymer of propyltriethoxydecane-tetramethoxydecane, a copolymer of 3-mercaptopropyltriethoxydecane-tetraethoxydecane, such as the following copolymer containing mercaptomethyl: mercaptomethyltrimethyl Oxydecane-tetramethoxydecane copolymer, mercaptomethyltrimethoxydecane-tetraethoxydecane copolymer, mercaptomethyltriethoxydecane-tetramethoxydecane copolymer, mercaptomethyltriethyl a oxydecane-tetraethoxydecane copolymer, such as the following copolymer containing methacryloxypropyl: 3-methylpropenyloxypropyltrimethoxydecane-tetramethoxydecane copolymer , 3-methacryloxypropyltrimethoxydecane-tetraethoxydecane copolymer, 3-methylpropenyloxypropyltriethoxydecane-tetramethoxydecane copolymer, 3- Methyl propylene methoxy propyl triethoxy decane-tetraethoxy decane copolymer, 3-methyl propylene methoxy propyl methyl dimethyl Benzalkane-tetramethoxydecane copolymer, 3-methacryloxypropylmethyldimethoxydecane-tetraethoxydecane copolymer, 3-methylpropenyloxypropylmethyldi Ethoxy decane-tetramethoxy decane copolymer, 3-methyl propylene methoxy propyl methyl diethoxy decane-tetraethoxy decane copolymer, such as the following propylene oxy propyl group Copolymer: 3-propenyloxypropyltrimethoxydecane-tetramethoxydecane copolymer, 3-propenyloxypropyltrimethoxydecane-tetraethoxydecane copolymer, 3-propene oxide Propyltriethoxydecane-tetramethoxydecane copolymer, 3-propenyloxypropyltriethoxydecane-tetraethoxydecane copolymer, 3-propenyloxypropylmethyldi Methoxydecane-tetramethoxydecane copolymer, 3-propenylmethoxypropylmethyldimethoxydecane-tetraethoxydecane copolymer, 3-propenyloxypropylmethyldiethoxylate a decyl-tetramethoxydecane copolymer, a 3-propylene methoxy propyl methyl diethoxy decane-tetraethoxy decane copolymer, such as the following vinyl-containing copolymer: vinyl Methoxy decane-tetramethoxy decane copolymer, vinyl trimethoxy decane-tetraethoxy decane copolymer, vinyl triethoxy decane-tetramethoxy decane copolymer, vinyl triethoxy矽-tetraethoxy decane copolymer, vinyl methyl dimethoxy decane-tetramethoxy decane copolymer, vinyl methyl dimethoxy decane - tetraethoxy decane copolymer, vinyl methyl Diethoxydecane-tetramethoxydecane copolymer, vinylmethyldiethoxydecane-tetraethoxydecane copolymer, such as the following amine group-containing copolymer, etc.: 3-aminopropyltrimethyl Oxydecane-tetramethoxydecane copolymer, 3-aminopropyltrimethoxydecane-tetraethoxydecane copolymer, 3-aminopropyltriethoxydecane-tetramethoxydecane copolymer , 3-Aminopropyltriethoxydecane-tetraethoxydecane Copolymer, 3-Aminopropylmethyldimethoxydecane-tetramethoxydecane Copolymer, 3-Aminopropyl A Copolydimethoxydecane-tetraethoxydecane copolymer, 3-aminopropylmethyldiethoxydecane-tetramethoxydecane copolymer, 3-aminopropylmethyl Ethoxy Silane - tetraethyl orthosilicate copolymer.
該等矽烷系化合物(D)在多數情況下為液體。黏著劑中之矽烷系化合物之調配量相對於丙烯酸樹脂(A)之不揮發份100重量份(使用兩種類以上時為其合計量),通常使用0.01~10重量份左右,較好使用0.03~1重量份之比例。相對於丙烯酸樹脂之不揮發份100重量份之矽烷系化合物之量在0.01重量份以上,尤其是在0.03重量份以上時,由於可提高黏著劑層與玻璃基板之密著性故而較佳。又,其量在10重量份以下,尤其是在1重量份以下時,由於有抑制矽烷系化合物自黏著劑層滲出之傾向故而較佳。These decane-based compounds (D) are in many cases liquid. The compounding amount of the decane-based compound in the adhesive is usually 0.01 to 10 parts by weight, preferably 0.03%, based on 100 parts by weight of the non-volatile matter of the acrylic resin (A) (the total amount is used when two or more types are used). The ratio of 1 part by weight. The amount of the decane-based compound per 100 parts by weight of the nonvolatile portion of the acrylic resin is preferably 0.01 parts by weight or more, and particularly preferably 0.03 parts by weight or more, since the adhesion between the pressure-sensitive adhesive layer and the glass substrate can be improved. Moreover, when the amount is 10 parts by weight or less, particularly preferably 1 part by weight or less, it is preferred because the tendency of the decane-based compound to bleed out from the adhesive layer is suppressed.
以上說明之黏著劑層中亦可進而調配交聯觸媒、耐候安定性、黏著賦予劑(tackifier)、可塑劑、軟化劑、染料、顏料、無機填充劑、丙烯酸樹脂(A)以外之樹脂等。又,於黏著劑中調配紫外線硬化性化合物,於形成黏著劑層後照射紫外線使之硬化,成為更硬之黏著劑層亦有用。其中,若於黏著劑中同時調配交聯劑及交聯觸媒,則可藉短時間之熟成調製黏著劑層,可抑制所得之附黏著劑之樹脂薄膜中樹脂薄膜與黏著劑層之間發生浮起或剝離導致在黏著劑層內引起發泡,又亦有使再加工性成為更良好之情況。至於交聯觸媒,可舉例為例如諸如六亞甲基二胺、乙二胺、聚伸乙亞胺、六亞甲基四胺、二伸乙基三胺、三伸乙基四胺、異佛爾酮二胺、三亞甲基二胺、聚胺樹脂、三聚氰胺樹脂之胺系化合物等。於黏著劑中調配胺系化合物作為交聯觸媒時,交聯劑較好為異氰酸酯系化合物。The adhesive layer described above may further be formulated with a crosslinking catalyst, a weathering stability, a tackifier, a plasticizer, a softener, a dye, a pigment, an inorganic filler, a resin other than the acrylic resin (A), and the like. . Further, it is also useful to prepare an ultraviolet curable compound in an adhesive, and to form an adhesive layer by irradiating ultraviolet rays to form an adhesive layer. Wherein, if the crosslinking agent and the crosslinking catalyst are simultaneously formulated in the adhesive, the adhesive layer can be prepared by a short time of aging, and the occurrence of the occurrence between the resin film and the adhesive layer in the resin film of the obtained adhesive can be suppressed. The floating or peeling causes foaming in the adhesive layer, and the reworkability is also better. As the crosslinking catalyst, for example, such as hexamethylenediamine, ethylenediamine, polyethylenimine, hexamethylenetetramine, diethylidenetriamine, triethylidenetetramine, and the like can be exemplified. A sulfone diamine, a trimethylene diamine, a polyamine resin, an amine compound of a melamine resin, or the like. When an amine compound is formulated as a crosslinking catalyst in the adhesive, the crosslinking agent is preferably an isocyanate compound.
構成黏著劑之該等各成分以溶解於溶劑之狀態成為黏著劑組成物,塗佈於適當之基材上並經乾燥,成為黏著劑層。Each of the components constituting the adhesive is an adhesive composition dissolved in a solvent, applied to a suitable substrate, and dried to form an adhesive layer.
本發明係如先前所述,黏著劑層使其凝膠分率成為70~99重量%。該凝膠分率係依據以下(I)~(IV)測定之值。The present invention is as described above, and the adhesive layer has a gel fraction of 70 to 99% by weight. The gel fraction is based on the values measured in the following (I) to (IV).
(I)使約8cm×約8cm面積之黏著劑層與由約10cm×約10cm之SUS304所構成之金屬網目(其重量設為Wm)黏貼。(I) An adhesive layer having an area of about 8 cm × about 8 cm is adhered to a metal mesh (having a weight of Wm) composed of SUS304 of about 10 cm × about 10 cm.
(II)秤量上述(I)所得之黏貼物之重量,其重量設為Ws,接著以將黏著劑層包住之方式摺成四摺以釘書機(Hotchkiss)留置後秤量,其重量設為Wb。(II) Weighing the weight of the adhesive obtained in the above (I), the weight of which is set to Ws, and then folded into a four-fold by wrapping the adhesive layer to be weighed by a stapler, and the weight is set. Wb.
(III)在玻璃容器中置入於上述(II)之以釘書機留置之網目,加入60毫升之乙酸乙酯浸漬後,使該玻璃容器在室溫下保存3天。(III) A mesh placed in the above-mentioned (II) by the stapler was placed in a glass container, and after impregnation with 60 ml of ethyl acetate, the glass container was stored at room temperature for 3 days.
(IV)自玻璃容器取出網目,在120℃下乾燥24小時後,經秤重且其重量設為Wa,依據下式計算凝膠分率:(IV) The mesh was taken out from the glass container, dried at 120 ° C for 24 hours, weighed and its weight was set to Wa, and the gel fraction was calculated according to the following formula:
凝膠分率(重量%)=[{Wa-(Wb-Ws)-Wm}/(Ws-Wm)]×100Gel fraction (% by weight) = [{Wa - (Wb - Ws) - Wm} / (Ws - Wm)] × 100
將黏著劑之凝膠分率設成為70~99重量%。該凝膠分率為70重量%以上時,由於提高黏著劑之耐久性故而較佳,又其凝膠分率為99重量%以下時,由於製造容易故而較佳。The gel fraction of the adhesive is set to 70 to 99% by weight. When the gel fraction is 70% by weight or more, it is preferable to improve the durability of the adhesive, and when the gel fraction is 99% by weight or less, it is preferable because it is easy to manufacture.
黏著劑之凝膠分率可藉由黏著劑之有效成分的丙烯酸樹脂(A)之種類或交聯劑之量而調整。具體而言,若使丙烯酸樹脂(A)中之具有極性官能基之不飽和單體(A-3)之量較多,或者使黏著劑組成物中之交聯劑(C)之量較多,則由於凝膠分率變高,故只要藉由具有極性官能基之不飽和單體及/或交聯劑之量調整凝膠分率即可。因此,關於具有極性官能基之不飽和單體(A-3),使起因於丙烯酸樹脂(A)中之具有該極性官能基之不飽和單體(A-3)之單位量在0.1~5重量%之範圍,與構成丙烯酸樹脂(A)之其他成分之組合,進而透過交聯劑之種類及量之組合,選擇、調整凝膠分率成為上述範圍即可。又關於交聯劑(C)之量,較好相對於構成黏著劑之丙烯酸樹脂(A)之不揮發份100重量份(使用兩種類以上之情況為其合計量)之交聯劑調配量係自0.1~5重量份之範圍,配合丙烯酸樹脂之種類加以選擇。The gel fraction of the adhesive can be adjusted by the kind of the acrylic resin (A) or the amount of the crosslinking agent of the active ingredient of the adhesive. Specifically, when the amount of the unsaturated monomer (A-3) having a polar functional group in the acrylic resin (A) is large, or the amount of the crosslinking agent (C) in the adhesive composition is large Further, since the gel fraction is high, the gel fraction can be adjusted by the amount of the unsaturated monomer having a polar functional group and/or the crosslinking agent. Therefore, regarding the unsaturated monomer (A-3) having a polar functional group, the unit amount of the unsaturated monomer (A-3) having the polar functional group in the acrylic resin (A) is 0.1 to 5 The combination of the weight % and the combination of the other components constituting the acrylic resin (A) and the type and amount of the crosslinking agent may be selected and adjusted to have the gel fraction within the above range. Further, the amount of the crosslinking agent (C) is preferably a ratio of the crosslinking agent to 100 parts by weight of the non-volatile content of the acrylic resin (A) constituting the adhesive (the total amount of the two types or more is used) It is selected from the range of 0.1 to 5 parts by weight in combination with the type of acrylic resin.
本發明之附黏著劑之光學薄膜為在光學薄膜之至少一面上設置由以上之黏著劑組成物形成之黏著劑層者。此處使用之光學薄膜為具有光學特性之薄膜,舉例為例如偏光板、相位差薄膜等。The optical film with an adhesive of the present invention is one in which an adhesive layer formed of the above adhesive composition is provided on at least one side of the optical film. The optical film used herein is a film having optical characteristics, and examples thereof include, for example, a polarizing plate, a retardation film, and the like.
所謂的偏光板為具有對於自然光等之入射光發射出偏光之機能的光學薄膜。偏光板有:將具有吸收具有某方向之振動面之直線偏光,且使具有與其垂直之振動面之直線偏光透過之性質之直線偏光板;具有使具有某方向之振動面之直線偏光反射,且使具有與其垂直之振動面之直線偏光透過之性質之偏光分離薄膜;偏光板與後述之相位差薄膜層合而成之橢圓型偏光板。偏光板,尤其是直線偏光薄膜(亦稱為偏光子、偏光子薄膜)之最佳具體例舉例為在經單軸延伸之聚乙烯基醇系樹脂薄膜上吸附碘或二色性染料等之二色性色素並配向者。The so-called polarizing plate is an optical film having a function of emitting polarized light for incident light such as natural light. The polarizing plate has a linear polarizing plate having a property of absorbing a linear polarized light having a vibrating surface in a certain direction and transmitting a linear polarized light having a vibrating surface perpendicular thereto; and having a linear polarized reflection of a vibrating surface having a certain direction, and A polarized light separation film having a property of transmitting a linearly polarized light having a vibration plane perpendicular thereto; and an elliptical polarizing plate obtained by laminating a polarizing plate and a retardation film to be described later. The most preferable examples of the polarizing plate, especially the linear polarizing film (also referred to as a polarizing photon, a polarizing film), are exemplified by adsorbing iodine or a dichroic dye on a uniaxially stretched polyvinyl alcohol resin film. Chromatic pigments and aligners.
相位差薄膜為顯示光學各向異性之光學薄膜,舉例為例如藉由使由聚乙烯醇、聚碳酸酯、聚酯、聚芳酸酯、聚醯亞胺、聚烯烴、環狀聚烯烴、聚苯乙烯、聚碸、聚醚碸、聚偏氟乙烯/聚甲基丙烯酸甲酯、液晶聚酯、乙醯基纖維素、乙烯-乙酸乙烯酯共聚物皂化物、聚氯乙烯等所構成之高分子薄膜延伸至1.01~6倍左右所獲得之延伸薄膜等。其中,以聚碳酸酯薄膜或環狀聚烯烴系薄膜經單軸延伸或雙軸延伸而成之高分子薄膜較佳。單軸性相位差薄膜亦稱為廣視角相位差薄膜、低光彈性率相位差薄膜等,均可以任一者使用。The retardation film is an optical film exhibiting optical anisotropy, and is exemplified by, for example, polyvinyl alcohol, polycarbonate, polyester, polyarylate, polyimide, polyolefin, cyclic polyolefin, poly High in composition of styrene, polyfluorene, polyether oxime, polyvinylidene fluoride/polymethyl methacrylate, liquid crystal polyester, acetyl cellulose, ethylene-vinyl acetate copolymer saponified product, polyvinyl chloride, etc. The molecular film is extended to an extended film obtained by about 1.01 to 6 times. Among them, a polymer film in which a polycarbonate film or a cyclic polyolefin film is uniaxially stretched or biaxially stretched is preferred. The uniaxial retardation film is also referred to as a wide viewing angle retardation film or a low photoelasticity retardation film, and any of them can be used.
又,亦可使用藉由液晶性化合物之塗佈‧配向而展現光學各向異性之薄膜,或藉由無機層狀化合物之塗佈展現光學各向異性之薄膜作為相位差薄膜。該等相位差薄膜有稱為溫度補償型相位差薄膜者,又,有由新日本石油(股)以“LC Film”之商品名銷售之使棒狀液晶螺旋配向之薄膜,同樣的由新日本石油(股)以「NH Film”之商品名銷售之使棒狀液晶傾斜配向之薄膜,由富士薄膜(股)以“WV Film”之商品名銷售之使圓盤狀液晶傾斜配向之薄膜,由住友化學(股)以商品名“VAC Film”之商品名銷售之完全雙軸配向之薄膜,同樣的由住友化學(股)以“new VAC Film”之商品名銷售之雙軸配向型之薄膜等。Further, a film exhibiting optical anisotropy by coating of a liquid crystal compound or a film exhibiting optical anisotropy by coating with an inorganic layer compound may be used as the retardation film. The retardation film is a film called a temperature-compensated retardation film, and a film which is sold by Nippon Oil Co., Ltd. under the trade name "LC Film" to make a rod-like liquid crystal spiral alignment, the same by New Japan. A film that is sold under the trade name of "NH Film", which is a tilt-aligned film of a rod-shaped liquid crystal, which is sold by Fuji Film Co., Ltd. under the trade name "WV Film", which is a film in which the disc-shaped liquid crystal is obliquely aligned. A fully biaxially oriented film sold by Sumitomo Chemical Co., Ltd. under the trade name "VAC Film", the same biaxially oriented film sold by Sumitomo Chemical Co., Ltd. under the trade name "new VAC Film". .
再者,亦可使用將保護薄膜黏貼於該等光學薄膜上而成者作為光學薄膜。至於保護薄膜係使用透明樹脂薄膜,至於該透明樹脂舉例為例如以三乙醯基纖維素或二乙醯基纖維素為代表之乙醯基纖維素系樹脂,以聚甲基丙烯酸甲酯為代表之甲基丙烯酸樹脂、聚酯樹脂、聚烯烴系樹脂、聚碳酸酯樹脂、聚醚醚酮樹脂、聚碸樹脂等。構成保護薄膜之樹脂中亦可調配水楊酸酯系化合物、二苯甲酮系化合物、苯并三唑系化合物、三嗪系化合物、氰基丙烯酸酯系化合物、鎳錯鹽系化合物等紫外線吸收劑。至於保護薄膜較好使用三乙醯基纖維素薄膜等之乙醯基纖維素系樹脂薄膜。Further, an optical film may be used in which a protective film is adhered to the optical films. As the protective film, a transparent resin film is used, and the transparent resin is exemplified by, for example, an ethylene glycol-based resin typified by triethyl fluorenyl cellulose or diethyl fluorenyl cellulose, and represented by polymethyl methacrylate. A methacrylic resin, a polyester resin, a polyolefin resin, a polycarbonate resin, a polyether ether ketone resin, a polyfluorene resin, or the like. The resin constituting the protective film may be formulated with a UV absorption such as a salicylate-based compound, a benzophenone-based compound, a benzotriazole-based compound, a triazine-based compound, a cyanoacrylate-based compound, or a nickel-salted salt-based compound. Agent. As the protective film, an ethylene glycol-based resin film such as a triethylenesulfonated cellulose film is preferably used.
以上說明之光學薄膜中,直線偏光板大多以在構成其之偏光子,例如由聚乙烯醇樹脂所構成之偏光子薄膜之單面或兩面上黏貼保護薄膜之狀態使用。又,上述之橢圓偏光板為層合直線偏光板與相位差薄膜而成者,該偏光板亦大多為在偏光子薄膜之單面或兩面上黏貼保護薄膜之狀態。在該等橢圓偏光板上形成本發明之黏著劑層時,通常係在其相位差薄膜側形成黏著劑層。In the optical film described above, the linear polarizing plate is often used in a state in which a protective film is adhered to one surface or both surfaces of a polarizing film composed of a polyvinyl alcohol resin. Further, the elliptically polarizing plate is formed by laminating a linear polarizing plate and a retardation film, and the polarizing plate is often in a state in which a protective film is adhered to one surface or both surfaces of the polarizing film. When the adhesive layer of the present invention is formed on the elliptically polarizing plates, an adhesive layer is usually formed on the side of the retardation film.
附黏著劑之光學薄膜較好為在該黏著劑層之表面上黏貼剝離薄膜,直至使用前保護該黏著劑層表面。設置該種剝離薄膜之附黏著劑之光學薄膜可藉由如下方法製造:例如在剝離薄膜上塗佈上述黏著劑組成物並形成黏著劑層,於所得之黏著劑層上進而層合光學薄膜之方法;在光學薄膜上塗佈黏著劑組成物並形成黏著劑層,在該黏著劑面上黏貼剝離薄膜予以保護,作成附黏著劑層之光學薄膜之方法。此處所用之剝離薄膜可為由例如聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚碳酸酯、聚芳酸酯等各種樹脂之所成之薄膜作為基材,且於該基材與黏著劑層接合之面上施以如矽酮處理之脫模處理者等。Preferably, the optical film with an adhesive adheres to the release film on the surface of the adhesive layer until the surface of the adhesive layer is protected before use. The optical film provided with the adhesive of the release film can be produced by, for example, coating the above-mentioned adhesive composition on a release film and forming an adhesive layer, and then laminating the optical film on the obtained adhesive layer. The method comprises the steps of: applying an adhesive composition on an optical film and forming an adhesive layer, and adhering a release film on the adhesive surface to protect the optical film with an adhesive layer. The release film used herein may be a film made of various resins such as polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyarylate, or the like, and The surface on which the substrate and the adhesive layer are bonded is subjected to a release treatment such as an anthrone treatment.
黏著劑層之厚度並無特別限制,通常較好為30μm以下,又較好為10μm以上,更好為15~25μm。黏著劑層之厚度為30μm以下時,會有於高溫高濕下之黏著性獲得提高,且玻璃基板與黏著劑層之間之浮起或剝離發生之可能性下降之傾向,且有再加工性獲得提升之傾向故而較佳,且其厚度為10μm以上時,即使其上所黏貼之光學薄膜之尺寸產生變化,由於黏著劑層隨著其尺寸變化而變動,因此液晶胞之周緣部之明亮度與中心部之明亮度之間沒有差異,有抑制脫白或顏色不均之傾向故而較佳。自以往以來一般黏貼於液晶胞玻璃上之黏著劑層之厚度標準為25μm,但本發明中,即使其厚度在20μm以下,亦可充分發揮作為黏著劑層之性能。The thickness of the adhesive layer is not particularly limited, but is usually preferably 30 μm or less, more preferably 10 μm or more, and still more preferably 15 to 25 μm. When the thickness of the adhesive layer is 30 μm or less, the adhesion under high temperature and high humidity is improved, and the possibility of occurrence of floating or peeling between the glass substrate and the adhesive layer is lowered, and reworkability is obtained. It is preferable to obtain a tendency to increase, and when the thickness is 10 μm or more, even if the size of the optical film adhered thereon changes, since the adhesive layer changes with the change in size thereof, the brightness of the peripheral portion of the liquid crystal cell There is no difference between the brightness of the center portion and the tendency to suppress whitening or color unevenness. The thickness of the adhesive layer which is generally adhered to the liquid crystal cell glass has been 25 μm. However, in the present invention, even if the thickness is 20 μm or less, the performance as an adhesive layer can be sufficiently exhibited.
本發明之附黏著劑層之光學薄膜黏貼於玻璃基板上成為光學層合體後,因不匹配而自玻璃基板剝離該光學薄膜時,由於黏著劑層會伴隨光學薄膜剝離,在與黏著劑層接觸之剝離基板表面上幾乎不會發生模糊或糊狀殘留物,因此剝離後之玻璃基板可再度且容易直接黏貼附黏著劑之光學薄膜。換言之,所謂的再加工性優異。When the optical film with the adhesive layer of the present invention is adhered to the glass substrate to form an optical laminate, when the optical film is peeled off from the glass substrate due to mismatch, the adhesive layer is in contact with the adhesive layer due to peeling of the optical film. The surface of the peeled substrate hardly causes blurring or paste-like residue, so that the peeled glass substrate can be easily and directly adhered to the optical film with the adhesive. In other words, the so-called reworkability is excellent.
本發明之附黏著劑之光學薄膜可以其黏著劑層層合於玻璃基板上,成為光學層合體。將附黏著劑之光學薄膜層合於玻璃基板上而成之光學層合體,係例如自如上述獲得之附黏著劑之光學薄膜剝落剝離薄膜,將露出之黏著劑層黏貼於玻璃基板之表面上即可。此處,玻璃基板可舉例為例如液晶胞之玻璃基板、防眩用玻璃、太陽眼鏡用玻璃等。其中,於液晶胞之前面側(辨識側)之玻璃基板上層合附黏著劑之光學薄膜(上偏光板),且於液晶胞之背面側之玻璃基板上層合另一附黏著劑之光學薄膜(下偏光板)而成之光學層合體,由於可作為液晶顯示裝置之面板(液晶面板)使用故而較佳。至於玻璃基板之材料舉例為例如鈉玻璃、低鹼玻璃、無鹼玻璃等。The optical film with an adhesive of the present invention can be laminated on a glass substrate with an adhesive layer to form an optical laminate. An optical laminate obtained by laminating an optical film with an adhesive on a glass substrate, for example, an optical film peeling release film obtained by adhering the above-mentioned adhesive, and adhering the exposed adhesive layer to the surface of the glass substrate can. Here, the glass substrate can be, for example, a glass substrate of a liquid crystal cell, an antiglare glass, or a glass for sunglasses. Wherein, an optical film (upper polarizing plate) with an adhesive is laminated on the glass substrate on the front side (identification side) of the liquid crystal cell, and another optical film with an adhesive is laminated on the glass substrate on the back side of the liquid crystal cell ( The optical laminate formed of the lower polarizing plate is preferable because it can be used as a panel (liquid crystal panel) of a liquid crystal display device. As the material of the glass substrate, for example, soda glass, low alkali glass, alkali-free glass, or the like is exemplified.
關於本發明之光學層合體,圖1中以剖面模式圖顯示若干較適當之層構成之例。圖1(A)所示之例中,將具有表面處理層2之保護薄膜3以與其表面處理層2相反側之面黏貼於直線偏光薄膜1之單面上,構成偏光板5。於該例,偏光板5亦可同時成為本發明之光學薄膜10。於直線偏光薄膜1之與保護膜3相反之面上設置先前說明之包含離子性化合物之黏著劑層20,構成附黏著劑之光學薄膜25。接著,將該黏著劑層20之與偏光板5相反側之面黏貼於玻璃基板的液晶胞30上,構成光學層合體40。Regarding the optical laminate of the present invention, an example of a relatively suitable layer configuration is shown in a sectional view in Fig. 1. In the example shown in Fig. 1(A), the protective film 3 having the surface treated layer 2 is adhered to one surface of the linear polarizing film 1 on the side opposite to the surface treated layer 2, thereby constituting the polarizing plate 5. In this example, the polarizing plate 5 can also be the optical film 10 of the present invention at the same time. The adhesive layer 20 containing an ionic compound described above is provided on the surface of the linear polarizing film 1 opposite to the protective film 3 to constitute an optical film 25 with an adhesive. Next, the surface of the adhesive layer 20 opposite to the polarizing plate 5 is adhered to the liquid crystal cells 30 of the glass substrate to form the optical laminate 40.
圖1(B)中所示之例為,將具有表面處理層2之第一保護薄膜3以其與表面處理層2相反側之面黏貼於直線偏光薄膜1之單面上,且於直線偏光薄膜1之另一面上黏貼第二保護薄膜4,構成偏光板5。於該例,偏光板5亦同時成為本發明之光學薄膜10。構成偏光板5之第二保護薄膜4之外側設置先前說明之包含離子性化合物之黏著劑層20,構成附黏著劑之光學薄膜25。接著,將該黏著劑層20之與偏光板5相反側之面黏貼於玻璃基板的液晶胞30上,構成光學層合體40。An example shown in FIG. 1(B) is that the first protective film 3 having the surface treatment layer 2 is adhered to one side of the linear polarizing film 1 on the side opposite to the surface treatment layer 2, and is linearly polarized. The second protective film 4 is adhered to the other surface of the film 1 to constitute the polarizing plate 5. In this example, the polarizing plate 5 also serves as the optical film 10 of the present invention. An adhesive layer 20 containing an ionic compound described above is provided on the outer side of the second protective film 4 constituting the polarizing plate 5 to constitute an optical film 25 with an adhesive. Next, the surface of the adhesive layer 20 opposite to the polarizing plate 5 is adhered to the liquid crystal cells 30 of the glass substrate to form the optical laminate 40.
圖1(C)中所示之例,將具有表面處理層2之保護薄膜3以與其表面處理層2相反側之面黏貼於直線偏光薄膜1之單面上,構成偏光板5。直線偏光薄膜1之與保護薄膜3相反側之面上透過層間黏著劑8黏貼相位差薄膜7,構成光學薄膜10。於構成光學薄膜10之相位差薄膜7之外側上設置先前說明之包含離子性化合物之黏著劑層20,構成附黏著劑之光學薄膜25。接著,將該黏著劑層20之與偏光板10相反側之面黏貼於玻璃基板的液晶胞30上,構成光學層合體40。In the example shown in Fig. 1(C), the protective film 3 having the surface treated layer 2 is adhered to one surface of the linear polarizing film 1 on the side opposite to the surface treated layer 2 to constitute a polarizing plate 5. The surface of the linear polarizing film 1 opposite to the protective film 3 is adhered to the retardation film 7 through the interlayer adhesive 8 to form the optical film 10. The adhesive layer 20 containing an ionic compound described above is provided on the outer side of the retardation film 7 constituting the optical film 10 to constitute an optical film 25 with an adhesive. Next, the surface of the adhesive layer 20 on the opposite side to the polarizing plate 10 is adhered to the liquid crystal cell 30 of the glass substrate to form the optical laminate 40.
又,圖1(D)中所示之例,係將具有表面處理層2之第一保護薄膜3以與其表面處理層2相反側之面黏貼於直線偏光薄膜1之單面上,且於直線偏光薄膜1之另一面上黏貼第二保護薄膜4,構成偏光板5。構成偏光板5之第二保護薄膜4之外側透過層間黏著劑8黏貼相位差薄膜7,構成光學薄膜10。於構成光學薄膜10之相位差薄膜7之外側上設置先前說明之包含離子性化合物之黏著劑層20,構成附黏著劑之光學薄膜25。接著,將該黏著劑層20之與光學薄膜10相反側之面黏貼於玻璃基板的液晶胞30上,構成光學層合體40。Further, in the example shown in FIG. 1(D), the first protective film 3 having the surface treatment layer 2 is adhered to the single surface of the linear polarizing film 1 on the side opposite to the surface treatment layer 2, and is in a straight line. The second protective film 4 is adhered to the other surface of the polarizing film 1 to constitute the polarizing plate 5. The outer surface of the second protective film 4 constituting the polarizing plate 5 is adhered to the retardation film 7 through the interlayer adhesive 8, and the optical film 10 is formed. The adhesive layer 20 containing an ionic compound described above is provided on the outer side of the retardation film 7 constituting the optical film 10 to constitute an optical film 25 with an adhesive. Next, the surface of the adhesive layer 20 on the opposite side to the optical film 10 is adhered to the liquid crystal cells 30 of the glass substrate to form the optical laminate 40.
該等例中,第一保護薄膜3及第二保護薄膜4通常係以三乙醯基纖維素薄膜構成,但另外亦可以先前所述之各種透明樹脂薄膜構成。又,於第一保護薄膜3之表面上形成之表面處理層可為硬質塗層、防眩層、抗反射層、抗靜電層等。亦可設置如該等之複數層。In these examples, the first protective film 3 and the second protective film 4 are usually made of a triethylenesulfonated cellulose film, but they may be formed of various transparent resin films as described above. Further, the surface treatment layer formed on the surface of the first protective film 3 may be a hard coat layer, an antiglare layer, an antireflection layer, an antistatic layer or the like. A plurality of layers such as these may also be provided.
如圖1(C)及(D)所示之例,於偏光板5上層合相位差薄膜7時,若為中小型液晶顯示裝置,則該相位差薄膜7之較佳例可舉例為1/4波長板。該情況下,偏光板5之吸收軸與1/4波長板的相位差薄膜7之遲相軸一般以約45度交叉之方式配置,但依據液晶胞30之特性,該角度亦可自45度以某程度偏移。另一方面,若為電視等大型液晶顯示裝置,以液晶胞30之相位差補償或視角補償為目的,則使用符合該液晶胞30之特性之具有各種相位差值之相位差薄膜。該情況下,偏光板5之吸收軸與相位差薄膜7之遲相軸通常以大致上垂直或大致上平行之關係配置。以1/4波長板構成相位差薄膜7時,較好使用單軸或雙軸延伸薄膜。又,相位差薄膜7以液晶胞30之相位差補償或視野角補償為目的而設置時,除單軸或雙軸延伸薄膜以外,亦可使用除了單軸或雙軸延伸以外亦於厚度方向配向之薄膜、於支撐薄膜上塗佈液晶等展現相位差之物質並經配向固定之薄膜等之稱為光學補償薄膜者作為相位差薄膜7。As shown in Figs. 1(C) and (D), when the retardation film 7 is laminated on the polarizing plate 5, if it is a small-sized liquid crystal display device, a preferred example of the retardation film 7 can be exemplified as 1/ 4 wavelength plate. In this case, the absorption axis of the polarizing plate 5 and the retardation axis of the retardation film 7 of the quarter-wavelength plate are generally arranged at an intersection of about 45 degrees, but depending on the characteristics of the liquid crystal cells 30, the angle may be from 45 degrees. Offset to some extent. On the other hand, in the case of a large-sized liquid crystal display device such as a television, for the purpose of phase difference compensation or viewing angle compensation of the liquid crystal cell 30, a phase difference film having various phase difference values in accordance with the characteristics of the liquid crystal cells 30 is used. In this case, the absorption axis of the polarizing plate 5 and the slow axis of the retardation film 7 are usually arranged in a substantially vertical or substantially parallel relationship. When the retardation film 7 is formed of a quarter-wave plate, a uniaxial or biaxially stretched film is preferably used. Further, when the retardation film 7 is provided for the purpose of phase difference compensation or viewing angle compensation of the liquid crystal cells 30, in addition to the uniaxial or biaxially stretched film, it is also possible to use the uniaxial or biaxial stretching in the thickness direction. As the retardation film 7, a film called an optical compensation film, such as a film which exhibits a phase difference and a film which is fixed by alignment, is applied to a support film.
同樣的如圖1(C)及(D)所示之例,透過層間黏著劑8黏貼偏光板5與相位差薄膜7時,該層間黏著劑8可使用調配如先前說明之離子性化合物之抗靜電劑而賦予抗靜電性之黏著劑,但該部分通常由於並未期望抗靜電性,因此通常使用不含抗靜電劑之一般丙烯酸系黏著劑。又,如先前所述之大型液晶顯示裝置,偏光板5之吸收軸與相位差薄膜7之遲相軸大致成垂直或大致成平行之關係配置時,偏光板5與相位差薄膜7可經輥對輥黏貼,在二者之間未要求剝離性之用途中,可使用一旦黏著時可強固接合且不會剝離之黏著劑替代圖1(C)及(D)所示之層間黏著劑8。該等黏著劑可舉例為例如以水溶液或水分散液構成,藉由使為溶劑的水蒸發而展現接著力之水系接著劑,藉由紫外線照射硬化而展現接著力之紫外線硬化型接著劑等。Similarly, as shown in Figs. 1(C) and (D), when the interlayer adhesive 8 is adhered to the polarizing plate 5 and the retardation film 7, the interlayer adhesive 8 can be formulated with an ionic compound as described above. An electrostatic agent imparts an antistatic property. However, since the antistatic property is not desired in this portion, a general acrylic adhesive containing no antistatic agent is usually used. Further, as in the large-sized liquid crystal display device described above, when the absorption axis of the polarizing plate 5 is substantially perpendicular or substantially parallel to the slow axis of the retardation film 7, the polarizing plate 5 and the retardation film 7 can be passed through the roller. In the case where the roll is pasted and the peeling property is not required between them, an adhesive which can be strongly bonded once adhered and which does not peel off can be used instead of the interlayer adhesive 8 shown in Figs. 1(C) and (D). The above-mentioned adhesives are exemplified by, for example, an aqueous solution or an aqueous dispersion, an aqueous adhesive which exhibits an adhesive force by evaporating water as a solvent, and an ultraviolet curable adhesive which exhibits an adhesive force by ultraviolet irradiation.
又,圖1(C)及(D)中所示之於形成相位差薄膜7上之包含離子性化合物之黏著劑層20者本身亦可經由其本身流通,成為本發明之附黏著劑之光學薄膜。於相位差薄膜上形成包含離子性化合物之黏著劑層而成之附黏著劑之光學薄膜除可於為玻璃基板的液晶胞上黏貼該黏著劑層成為光學層合體以外,亦可於該相位差薄膜側黏貼偏光板,成為另一附黏著劑之光學薄膜。Further, the adhesive layer 20 containing the ionic compound formed on the retardation film 7 shown in Figs. 1(C) and (D) can also be circulated by itself, and becomes the optical of the adhesive of the present invention. film. An optical film having an adhesive layer formed by forming an adhesive layer containing an ionic compound on a retardation film can be used as an optical laminate for adhering the adhesive layer to a liquid crystal cell of a glass substrate, and the phase difference can also be obtained. The film side is pasted with a polarizing plate to become another optical film with an adhesive.
圖1為顯示假設於液晶胞30之辨識側配置附黏著劑之光學薄膜25時之例,但本發明之附黏著劑之光學薄膜亦可配置於液晶胞之背面側,亦即背光板側。於液晶胞之背面側配置本發明之附黏著劑之光學薄膜時,可採用不具有表面處理層之保護薄膜替換圖1所示之具有表面處理層2之保護薄膜3,其他可如圖1之(A)~(D)般構成。又此情況下,亦可在構成偏光板之保護薄膜之外側上設置提高亮度之薄膜、集光薄膜、擴散薄膜等,亦可設置已知可配置於液晶胞之背面側上之各種光學薄膜。1 is a view showing an example in which an optical film 25 with an adhesive is disposed on the side of the liquid crystal cell 30. However, the optical film with an adhesive of the present invention may be disposed on the back side of the liquid crystal cell, that is, on the side of the backlight. When the optical film with an adhesive of the present invention is disposed on the back side of the liquid crystal cell, the protective film 3 having the surface treatment layer 2 shown in FIG. 1 may be replaced with a protective film having no surface treatment layer, and the other may be as shown in FIG. (A)~(D). In this case, a film for improving brightness, a light-concentrating film, a diffusion film, or the like may be provided on the outer side of the protective film constituting the polarizing plate, and various optical films which are known to be disposed on the back side of the liquid crystal cell may be provided.
如以上說明,本發明之光學層合體可較好地使用於液晶顯示裝置。由本發明之光學層合體形成之液晶顯示裝置可使用於例如包含筆記型、桌上型、PDA(個人數位輔助器)等之個人電腦用液晶顯示器、電視、車用顯示器、電子辭典、數位相機、數位攝影機、電子式桌上計算機、時鐘等。As described above, the optical laminate of the present invention can be preferably used in a liquid crystal display device. The liquid crystal display device formed of the optical laminate of the present invention can be used for, for example, a liquid crystal display for personal computers including a notebook type, a desktop type, a PDA (personal digital assistant), a television, a vehicle display, an electronic dictionary, a digital camera, Digital cameras, electronic desktop computers, clocks, etc.
以下列舉實施例更具體說明本發明,但本發明並不受該等之限制。例中,表示使用量及含有量之「份」及「%」若無特別限制則為重量基準。The invention is more specifically illustrated by the following examples, but the invention is not limited thereto. In the example, the "parts" and "%" indicating the amount of use and the content are based on weight unless otherwise specified.
以下之例中,不揮發份為依據JIS K 5407之方法測定之值。具體而言,使黏著劑溶液以任意重量取於淺底盤上,於防爆烘箱中於115℃下乾燥2小時後殘留之不揮發份重量相對於最初測量之溶液重量之比例所表示者。又重量平均分子量之測定係於GPC裝置中,以TOSOH(股)製之“TSK gel XL”4根、Shodex(股)製之“GPC KF-802”1根共計5根串聯配置作為管柱,使用四氫呋喃作為溶離液,於試料濃度5毫克/毫升、試料導入量100微升、溫度40℃、流速1毫升/分鐘之條件,藉標準聚苯乙烯換算所進行者。In the following examples, the nonvolatile matter is a value measured in accordance with the method of JIS K 5407. Specifically, the adhesive solution was taken on a shallow bottom plate at an arbitrary weight, and the ratio of the residual non-volatile weight after drying at 115 ° C for 2 hours in an explosion-proof oven was compared with the ratio of the initially measured solution weight. Further, the measurement of the weight average molecular weight is carried out in a GPC apparatus, and four "TSK gel XL" manufactured by TOSOH Co., Ltd. and "GPC KF-802" manufactured by Shodex (stock) are connected in series as a column. Tetrahydrofuran was used as the elution solution, and the sample concentration was 5 mg/ml, the sample introduction amount was 100 μl, the temperature was 40 ° C, and the flow rate was 1 ml/min, which was carried out by standard polystyrene conversion.
首先,為黏著劑組成物之主成分之於本發明規定之丙烯酸樹脂(A)以及與其類似係表示在本發明規定以外之丙烯酸樹脂之製造例。First, the acrylic resin (A) specified in the present invention, which is a main component of the adhesive composition, and the like, are examples of the production of an acrylic resin other than those specified in the present invention.
於具備冷卻管、氮氣導入管、溫度計及攪拌機之反應容器中饋入81.8份之乙酸乙酯、93.6份作為(A-1)之丙烯酸丁酯、5.0份作為(A-2)之丙烯酸2-苯氧基乙酯、1.0份作為(A-3)之丙烯酸2-羥基乙酯及0.4份之丙烯酸之混合溶液,一邊以氮氣置換裝置內之空氣成為不含氧,一邊使內溫升高至55℃。隨後,全量添加使0.14份偶氮異丁腈(聚合起始劑)溶於10份乙酸乙酯中而成之溶液。添加聚合起始劑1小時後,去除單體以使丙烯酸樹脂之濃度成為35%之方式,一邊以添加速度17.3份/hr將乙酸乙酯連續添加於反應容器內,一邊在內溫54~56℃下保溫12小時,最後添加乙酸乙酯,將丙烯酸樹脂之濃度調節成20%。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,710,000,Mw/Mn為4.3。將此稱為丙烯酸樹脂A。丙烯酸樹脂A中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.4%。81.8 parts of ethyl acetate, 93.6 parts of butyl acrylate (A-1), and 5.0 parts of acrylic acid (A-2) were fed into a reaction vessel equipped with a cooling tube, a nitrogen gas introduction tube, a thermometer, and a stirrer. a mixed solution of phenoxyethyl ester, 1.0 part of 2-hydroxyethyl acrylate (A-3), and 0.4 part of acrylic acid, and the internal air temperature is raised to the point where the air in the apparatus is replaced with nitrogen to be oxygen-free. 55 ° C. Subsequently, a solution of 0.14 parts of azoisobutyronitrile (polymerization initiator) dissolved in 10 parts of ethyl acetate was added in a total amount. After adding a polymerization initiator for 1 hour, the monomer was removed so that the concentration of the acrylic resin was 35%, and ethyl acetate was continuously added to the reaction vessel at an addition rate of 17.3 parts/hr, while the internal temperature was 54 to 56. The mixture was kept at ° C for 12 hours, and finally ethyl acetate was added to adjust the concentration of the acrylic resin to 20%. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,710,000, and Mw/Mn was 4.3. This is called acrylic resin A. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin A was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.4%.
單體組成中,除將丙烯酸丁酯之量變成90.6份,將丙烯酸2-苯氧基乙酯之量變成8.0份以外,餘如聚合例1般,獲得丙烯酸樹脂之乙酸乙酯溶液。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,740,000,Mw/Mn為4.1。將此稱為丙烯酸樹脂B。丙烯酸樹脂B中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.4%。In the monomer composition, except that the amount of butyl acrylate was changed to 90.6 parts, and the amount of 2-phenoxyethyl acrylate was changed to 8.0 parts, the ethyl acetate solution of the acrylic resin was obtained as in Polymerization Example 1. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,740,000, and Mw/Mn was 4.1. This is called acrylic resin B. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin B was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.4%.
單體組成中,除將丙烯酸丁酯之量變成88.6份,將丙烯酸2-苯氧基乙酯之量變成10.0份以外,餘如聚合例1般,獲得丙烯酸樹脂之乙酸乙酯溶液。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,560,000,Mw/Mn為4.5。將此稱為丙烯酸樹脂C。丙烯酸樹脂C中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.4%。In the monomer composition, except that the amount of butyl acrylate was changed to 88.6 parts, and the amount of 2-phenoxyethyl acrylate was changed to 10.0 parts, the ethyl acetate solution of the acrylic resin was obtained as in Polymerization Example 1. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,560,000, and Mw/Mn was 4.5. This is called acrylic resin C. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin C was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.4%.
單體組成中,除將丙烯酸丁酯之量變成78.6份,將丙烯酸2-苯氧基乙酯之量變成20.0份以外,餘如聚合例1般,獲得丙烯酸樹脂之乙酸乙酯溶液。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,370,000,Mw/Mn為4.4。將此稱為丙烯酸樹脂D。丙烯酸樹脂D中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.4%。In the monomer composition, except that the amount of butyl acrylate was changed to 78.6 parts, and the amount of 2-phenoxyethyl acrylate was changed to 20.0 parts, the ethyl acetate solution of the acrylic resin was obtained as in the polymerization example 1. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,370,000, and Mw/Mn was 4.4. This is called acrylic resin D. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin D was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.4%.
單體組成中,除將丙烯酸丁酯之量變成58.6份,將丙烯酸2-苯氧基乙酯之量變成40.0份以外,餘如聚合例1般,獲得丙烯酸樹脂之乙酸乙酯溶液。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,270,000,Mw/Mn為4.4。將此稱為丙烯酸樹脂E。丙烯酸樹脂E中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.4%。In the monomer composition, except that the amount of butyl acrylate was changed to 58.6 parts, and the amount of 2-phenoxyethyl acrylate was changed to 40.0 parts, the ethyl acetate solution of the acrylic resin was obtained as in Polymerization Example 1. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,270,000, and Mw/Mn was 4.4. This is called acrylic resin E. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin E was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.4%.
單體組成中,除將丙烯酸丁酯之量變成38.6份,將丙烯酸2-苯氧基乙酯之量變成60.0份以外,餘如聚合例1般,獲得丙烯酸樹脂之乙酸乙酯溶液。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,270,000,Mw/Mn為5.0。將此稱為丙烯酸樹脂F。丙烯酸樹脂F中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.4%。In the monomer composition, except that the amount of butyl acrylate was changed to 38.6 parts, and the amount of 2-phenoxyethyl acrylate was changed to 60.0 parts, the ethyl acetate solution of the acrylic resin was obtained as in Polymerization Example 1. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,270,000, and Mw/Mn was 5.0. This is called acrylic resin F. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin F was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.4%.
單體組成中,除將丙烯酸丁酯之量設為98.6份,且不使用丙烯酸2-苯氧基乙酯以外,餘如聚合例1般,獲得丙烯酸樹脂之乙酸乙酯溶液。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,470,000,Mw/Mn為4.4。以將此稱為丙烯酸樹脂G。丙烯酸樹脂G中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.4%。In the monomer composition, except that the amount of butyl acrylate was set to 98.6 parts, and 2-phenoxyethyl acrylate was not used, as in Polymerization Example 1, an ethyl acetate solution of an acrylic resin was obtained. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,470,000, and Mw/Mn was 4.4. This is referred to as acrylic resin G. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin G was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.4%.
單體組成中,除將丙烯酸丁酯之量變成88.4份,將丙烯酸2-苯氧基乙酯之量變成10.0份,將丙烯酸之量變成0.6份以外,餘如聚合例1般,獲得丙烯酸樹脂之乙酸乙酯溶液。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,530,000,Mw/Mn為4.8。將此稱為丙烯酸樹脂H。丙烯酸樹脂H中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.6%。In the monomer composition, the amount of the butyl acrylate was changed to 88.4 parts, the amount of the 2-phenoxyethyl acrylate was changed to 10.0 parts, and the amount of the acrylic acid was changed to 0.6 parts, and the acrylic resin was obtained as in the polymerization example 1. Ethyl acetate solution. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,530,000, and Mw/Mn was 4.8. This is called acrylic resin H. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin H was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.6%.
將單體組成物變更成作為(A-1)之78.4份丙烯酸丁酯及10.0份丙烯酸2-甲氧基乙酯、作為(A-2)之10.0份之丙烯酸2-苯氧基乙酯、作為(A-3)之1.0份之丙烯酸2-羥基乙酯及0.6份丙烯酸,除此之外,餘如聚合例1般,獲得丙烯酸樹脂之乙酸乙酯溶液。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,540,000,Mw/Mn為4.9。將此稱為丙烯酸樹脂I。丙烯酸樹脂I中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.6%。The monomer composition was changed to 78.4 parts of butyl acrylate as (A-1), 10.0 parts of 2-methoxyethyl acrylate, and 10.0 parts of 2-phenoxyethyl acrylate as (A-2). An ethyl acetate solution of an acrylic resin was obtained as in Polymerization Example 1 except that 1.0 part of 2-hydroxyethyl acrylate (0.6) of (A-3) and 0.6 part of acrylic acid were used. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,540,000, and Mw/Mn was 4.9. This is called acrylic resin I. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin I was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.6%.
於與聚合例1中使用相同之反應容器中饋入81.8份之乙酸乙酯、90.6份作為(A-1)之丙烯酸丁酯、8.0份作為(A-2)之丙烯酸2-苯氧基乙酯、1.0份作為(A-3)之丙烯酸2-羥基乙酯及0.4份之丙烯酸之混合溶液,一邊以氮氣置換裝置內之空氣成為不含氧,一邊使內溫上升至55℃。隨後,全量添加使0.14份偶氮異丁腈(聚合起始劑)溶於10份乙酸乙酯中而成之溶液。添加聚合起始劑1小時後,去除單體使丙烯酸樹脂之濃度成為35%之方式,一邊以添加速度17.3份/hr將乙酸乙酯連續添加於反應容器內,一邊在內溫54~56℃下保溫4小時。隨後,全量添加使0.2份偶氮異丁腈(聚合起始劑)溶於10份乙酸乙酯中而成之溶液,且在相同溫度下保溫8小時。最後添加乙酸乙酯,將丙烯酸樹脂之濃度調節成20%。所得丙烯酸樹脂經GPC換算成聚苯乙烯之重量平均分子量Mw為1,070,000,Mw/Mn為8.2。將此稱為丙烯酸樹脂J。丙烯酸樹脂J中之源自含有羥基之不飽和單體的丙烯酸2-羥基乙酯之構造單位為1%,又源自為含有羧基之不飽和單體的丙烯酸之構造單位為0.4%。Into the same reaction vessel as used in Polymerization Example 1, 81.8 parts of ethyl acetate, 90.6 parts of butyl acrylate (A-1), and 8.0 parts of 2-phenoxyethyl acrylate (A-2) were fed. The ester and 1.0 part of a mixed solution of 2-hydroxyethyl acrylate (A-3) and 0.4 part of acrylic acid were used, and the internal air temperature was raised to 55 ° C while replacing the air in the apparatus with nitrogen. Subsequently, a solution of 0.14 parts of azoisobutyronitrile (polymerization initiator) dissolved in 10 parts of ethyl acetate was added in a total amount. After adding a polymerization initiator for 1 hour, the monomer was removed so that the concentration of the acrylic resin was 35%, and ethyl acetate was continuously added to the reaction vessel at an addition rate of 17.3 parts/hr, while the internal temperature was 54 to 56 °C. Hold for 4 hours. Subsequently, a solution obtained by dissolving 0.2 part of azoisobutyronitrile (polymerization initiator) in 10 parts of ethyl acetate was added in total, and the mixture was kept at the same temperature for 8 hours. Finally, ethyl acetate was added to adjust the concentration of the acrylic resin to 20%. The weight average molecular weight Mw of the obtained acrylic resin converted into polystyrene by GPC was 1,070,000, and Mw/Mn was 8.2. This is called acrylic resin J. The structural unit of 2-hydroxyethyl acrylate derived from a hydroxyl group-containing unsaturated monomer in the acrylic resin J was 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing unsaturated monomer was 0.4%.
表1中顯示聚合例1~10之單體組成、重量平均分子量、Mw/Mn之總覽。表中,BA意指丙烯酸丁酯,MEA意指丙烯酸2-甲氧基乙酯,PEA意指丙烯酸2-苯氧基乙酯,HEA意指丙烯酸2-羥基乙酯,AA意指丙烯酸。Table 1 shows an overview of the monomer composition, weight average molecular weight, and Mw/Mn of Polymerization Examples 1 to 10. In the table, BA means butyl acrylate, MEA means 2-methoxyethyl acrylate, PEA means 2-phenoxyethyl acrylate, HEA means 2-hydroxyethyl acrylate, and AA means acrylic acid.
接著,使用以上製造之丙烯酸樹脂調製黏著劑,且顯示施用於光學薄膜之實施例及比較例。以下之實施例及比較例係使用以下所示者作為離子性化合物。Next, the adhesive was prepared using the acrylic resin produced above, and the examples and comparative examples applied to the optical film were shown. In the following examples and comparative examples, the following examples were used as the ionic compound.
離子性化合物1:N-辛基-4-甲基吡啶鎓 六氟磷酸鹽(具有下式之構造,熔點44℃)Ionic compound 1: N-octyl-4-methylpyridinium hexafluorophosphate (having the structure of the following formula, melting point 44 ° C)
離子性化合物2:N-己基-4-甲基吡啶鎓 雙(三氟甲烷磺醯基)醯亞胺(具有下式之構造,熔點18℃)Ionic compound 2: N-hexyl-4-methylpyridinium bis(trifluoromethanesulfonyl) quinone imine (having the structure of the following formula, melting point 18 ° C)
離子性化合物3:三辛基甲基銨 雙(三氟甲烷磺醯基)醯亞胺(具有下式之構造,常溫下為液體)Ionic compound 3: trioctylmethylammonium bis(trifluoromethanesulfonyl) quinone imine (having the structure of the following formula, liquid at normal temperature)
離子性化合物4:三丁基甲基銨 雙(三氟甲烷磺醯基)醯亞胺(具有下式之構造,熔點28℃)Ionic compound 4: tributylmethylammonium bis(trifluoromethanesulfonyl) quinone imine (having the structure of the following formula, melting point 28 ° C)
又,交聯劑及矽烷系化合物分別使用以下所示者(均為商品名)。Further, the cross-linking agent and the decane-based compound were each shown below (all trade names).
CORONET L:甲苯二異氰酸酯之三羥甲基丙烷加成物之乙酸乙酯溶液(固成分濃度75%),購自日本聚胺酯(股)。CORONET L: an ethyl acetate solution of a trimethylolpropane adduct of toluene diisocyanate (solid concentration: 75%), available from Japan Polyurethane (strand).
KBM-403:縮水甘油氧基丙基三甲氧基矽烷(液體),購自信越化學工業(股)。KBM-403: glycidoxypropyl trimethoxy decane (liquid), purchased more confident chemical industry (shares).
相對於聚合例1~10所得之丙烯酸樹脂A~J之固成份各100份,混合表2中所示之個別量之離子性化合物、0.5份之矽烷系化合物(KBM-403)及表2中所示之個別量之交聯劑(CORONET L),接著添加乙酸乙酯使固成分濃度成為13%,做成黏著劑組成物。交聯劑(CORONET L)為上述之固成分濃度75%之乙酸乙酯溶液,但表2中所示之添加量為其固成分量。The individual components of the ionic compound shown in Table 2, 0.5 parts of the decane-based compound (KBM-403), and Table 2 were mixed with respect to 100 parts of the solid components of the acrylic resins A to J obtained in Polymerization Examples 1 to 10. The individual amount of the cross-linking agent (CORONET L) shown was followed by the addition of ethyl acetate to adjust the solid content to 13% to form an adhesive composition. The crosslinking agent (CORONET L) was an ethyl acetate solution having a solid concentration of 75% as described above, but the addition amount shown in Table 2 was a solid content.
使用塗佈器以使乾燥後之厚度成為20μm之方式,將上述各黏著劑組成物塗佈於經脫模處理之聚對苯二甲酸乙二酯薄膜(商品名“PET 3811”,購自LINTEC(股),稱為隔板)之脫模處理面上,在90℃下乾燥1分鐘,獲得片狀黏著劑。接著,將吸附有碘並配向之聚乙烯醇偏光子之兩面被由三乙醯基纖維素所構成之保護膜挾持所成之三層構造之偏光板之單面上,層合上述獲得之片狀黏著劑之與隔板之相反側之面(黏著劑面)後,在溫度23℃,相對濕度65%之條件下熟成7天,獲得附黏著劑之偏光板。Each of the above adhesive compositions was applied to a release-treated polyethylene terephthalate film (trade name "PET 3811", available from LINTEC, using an applicator so that the thickness after drying became 20 μm. The release surface of the film (manufactured by the separator) was dried at 90 ° C for 1 minute to obtain a sheet-like adhesive. Next, the both sides of the polarizing plate of the three-layer structure formed by sandwiching the protective film composed of triethyl fluorenyl cellulose on both sides of the polyvinyl alcohol-adsorbed iodine-adsorbed layer are laminated, and the obtained sheet is laminated. After the surface of the adhesive on the opposite side of the separator (adhesive surface), it was aged at a temperature of 23 ° C and a relative humidity of 65% for 7 days to obtain a polarizing plate with an adhesive.
將所得附黏著劑之偏光板之隔板剝離,以表面固有阻抗測定裝置[三菱化學(股)製造之“Hirest-up MCP-HT450”(商品名)]測定黏著劑之表面阻抗值,並評價抗靜電性。若表面阻抗值為1011 Ω/□等級或以下,則可得良好之抗靜電性。The separator of the obtained polarizing plate with an adhesive was peeled off, and the surface resistance value of the adhesive was measured by a surface inherent impedance measuring apparatus [Hirest-up MCP-HT450 (trade name) manufactured by Mitsubishi Chemical Corporation). Antistatic. If the surface resistance value is 10 11 Ω/□ or less, good antistatic properties are obtained.
自上述(b)製作之附黏著劑之偏光板剝離隔板後,以其黏著劑面成為十字交叉(cross nicole)之方式黏貼於液晶胞用玻璃基板[康寧公司製造之“1737”(商品名)]之兩面上,製作光學層合體。將該光學層合體在溫度80℃之乾燥條件下保存96小時進行耐熱試驗。隨後,以目視觀察自一邊之偏光板側入射光時掉白之出現狀態。結果以下列基準分類,且顯示於表2之「掉白(80℃乾燥)」之欄中。After peeling off the separator from the polarizing plate with the adhesive prepared in the above (b), it is adhered to the liquid crystal cell glass substrate with the adhesive surface as a cross nicole [1737" manufactured by Corning Incorporated (trade name) On both sides, an optical laminate is produced. The optical laminate was stored under dry conditions at a temperature of 80 ° C for 96 hours for heat resistance test. Subsequently, the appearance state of whitening when light was incident from the side of the polarizing plate on one side was visually observed. The results were classified according to the following criteria and are shown in the column of "whitening (80 ° C drying)" in Table 2.
1.完全沒有掉白1. No white at all
2.幾乎看不見掉白2. Almost invisible white
3.稍看見掉白3. I saw a little white
4.顯著確認出掉白4. Significantly confirmed white
又,分別對在溫度80℃之乾燥條件下保存300小時進行耐熱試驗(表2中稱為「耐熱」)之情況,及在溫度60℃、相對濕度90%下保存300小時進行耐濕熱試驗(表2中稱為「耐濕熱」)之情況,以及自70℃之加熱狀態降溫至-30℃,接著升溫至70℃以此作為一次循環(1小時),使之重複100次循環進行耐熱衝擊試驗(表2中稱為「耐HS」)之情況,以目視觀察試驗後之光學層合體。結果以下列基準分類,全部列於表2。Further, the heat resistance test (referred to as "heat resistance" in Table 2) was carried out for 300 hours under dry conditions at a temperature of 80 ° C, and the heat resistance test was carried out for 300 hours at a temperature of 60 ° C and a relative humidity of 90%. The condition referred to as "moisture-resistant heat" in Table 2, and the temperature from 70 ° C to -30 ° C, followed by the temperature rise to 70 ° C as a one-cycle (1 hour), repeated 100 cycles for thermal shock resistance In the case of the test (referred to as "HS resistance" in Table 2), the optical laminate after the test was visually observed. The results are categorized by the following criteria and are all listed in Table 2.
1.完全沒有浮起、剝離、發泡等之外觀變化。1. There is no change in appearance such as floating, peeling, foaming, etc.
2.幾乎沒有浮起、剝離、發泡等之外觀變化。2. There is almost no change in appearance such as lifting, peeling, foaming, and the like.
3.稍微看到浮起、剝離、發泡等之外觀變化。3. A slight change in the appearance of floating, peeling, foaming, etc. is observed.
4.顯著確認有浮起、剝離、發泡等之外觀變化。4. Significantly confirmed changes in appearance such as floating, peeling, foaming, and the like.
再加工性評價係如下列般進行。首先,將上述(b)獲得之附黏著劑之偏光板裁切成25mm×150mm大小之試驗片。接著,使用貼附裝置[FUJIPLA(股)製造之“LAMPAKER”(商品名)]將該試驗片以其黏著劑側貼附於液晶胞用玻璃基板上,在50℃、5kg/cm2 (490.3kPa)下進行高壓熱處理20分鐘。接著在70℃下加熱處理2小時,接著保存於50℃之烘箱中48小時後,在溫度23℃、相對濕度50%之氛圍中,以300mm/分鐘之速度以180°方向自該黏貼試驗片剝離偏光板,觀察玻璃板之表面狀態,以下列基準分類。結果合併列於表2。The reworkability evaluation was carried out as follows. First, the polarizing plate with the adhesive obtained in the above (b) was cut into a test piece having a size of 25 mm × 150 mm. Next, the test piece was attached to the liquid crystal cell glass substrate with the adhesive side of the "LAMPAKER" (trade name) manufactured by FUJIPLA Co., Ltd. at 50 ° C, 5 kg / cm 2 (490.3). High pressure heat treatment was carried out for 20 minutes under kPa). Then, it was heat-treated at 70 ° C for 2 hours, and then stored in an oven at 50 ° C for 48 hours, and then adhered to the test piece at a temperature of 23 ° C and a relative humidity of 50% at a speed of 300 mm/min in a 180° direction. The polarizing plate was peeled off, and the surface state of the glass plate was observed and classified according to the following criteria. The results are combined and listed in Table 2.
1. 玻璃板表面上確認完全沒有模糊。1. Confirm that there is no blur at all on the surface of the glass plate.
2. 玻璃板表面上確認幾乎沒有模糊。2. There is almost no blur on the surface of the glass plate.
3. 玻璃板表面上確認模糊等。3. Confirm the blur on the surface of the glass plate.
4. 玻璃板表面上確認殘留有黏著劑。4. It is confirmed that the adhesive remains on the surface of the glass plate.
由表1及表2可了解,於本發明中規定之丙烯酸樹脂中調配特定量之離子性化合物及交聯劑構成黏著劑之實施例1~8可獲得抗靜電性、掉白防止性及再加工性優異,且即使耐熱性、耐濕熱性及耐熱衝擊性亦幾乎可滿足之結果。 尤其,實施例2具有抗靜電性、掉白防止性、再加工性、耐熱性、耐濕熱性及耐熱衝擊性全部均優異之性能。It can be understood from Tables 1 and 2 that Examples 1 to 8 in which a specific amount of an ionic compound and a crosslinking agent are blended in the acrylic resin specified in the present invention constitute an antistatic property, a whitening prevention property, and It is excellent in workability, and even heat resistance, moist heat resistance, and thermal shock resistance are almost satisfactory. In particular, Example 2 has excellent properties such as antistatic property, whitening prevention property, reworkability, heat resistance, moist heat resistance, and thermal shock resistance.
相對於此,使用含有20重量份以上之源自具有芳香環之不飽和單體之構造單位之丙烯酸樹脂之比較例1~3,及使用不含源自具有芳香環之不飽和單體之構造單位之丙烯酸樹脂之比較例4其掉白防止性不足。又,未達本發明規定之凝膠分率之比較例5在耐熱試驗、耐濕熱試驗及耐熱衝擊試驗中為看見浮起、剝落、發泡等外觀變化之結果。另一方面,使用分子量分布大之丙烯酸樹脂之比較例6獲得掉白防止性不足之結果。On the other hand, Comparative Examples 1 to 3 containing 20 parts by weight or more of an acrylic resin derived from a structural unit having an aromatic ring-containing unsaturated monomer, and a structure containing no unsaturated monomer derived from an aromatic ring were used. In Comparative Example 4 of the acrylic resin of the unit, the whitening prevention property was insufficient. Further, Comparative Example 5, which did not reach the gel fraction specified in the present invention, was found to have a change in appearance such as floating, peeling, and foaming in the heat resistance test, the damp heat resistance test, and the thermal shock resistance test. On the other hand, Comparative Example 6 using an acrylic resin having a large molecular weight distribution obtained a result of insufficient whitening prevention.
本文揭示之實施形態及實施例在任一方面均僅為例示用,應不視為限制用。本發明之範圍不以上述說明而是如申請專利範圍所示,且欲包含與申請專利範圍均等之意義及範圍內之任何變更。The embodiments and examples disclosed herein are illustrative only and should not be considered as limiting. The scope of the present invention is defined by the scope of the claims and the scope of the claims
本發明之附黏著劑之光學薄膜可賦予高的抗靜電性,同時長期間保持該抗靜電性,且耐久性亦優異。該附黏著劑之光學薄膜適用於液晶顯示裝置。The optical film with an adhesive of the present invention can impart high antistatic property while maintaining the antistatic property for a long period of time, and is excellent in durability. The optical film with an adhesive is suitable for a liquid crystal display device.
1‧‧‧直線偏光膜1‧‧‧Linear polarizing film
2‧‧‧表面處理層2‧‧‧Surface treatment layer
3‧‧‧第一保護膜3‧‧‧First protective film
4‧‧‧第二保護膜4‧‧‧Second protective film
5‧‧‧偏光板5‧‧‧Polar plate
7‧‧‧相位差薄膜7‧‧‧ phase difference film
8‧‧‧層間黏著劑8‧‧‧Interlayer adhesive
10‧‧‧光學薄膜10‧‧‧Optical film
20‧‧‧含離子性化合物之黏著劑層20‧‧‧Adhesive layer containing ionic compounds
25‧‧‧附黏著劑之光學薄膜25‧‧‧Optical film with adhesive
30‧‧‧液晶胞(玻璃基板)30‧‧‧Liquid cell (glass substrate)
40‧‧‧光學層合體40‧‧‧Optical laminate
圖1為顯示本發明之光學層合體之較佳層構成之例之剖面模式圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing an example of a preferred layer constitution of an optical laminate of the present invention.
1...直線偏光膜1. . . Linear polarizing film
2...表面處理層2. . . Surface treatment layer
3...第一保護膜3. . . First protective film
5...偏光板5. . . Polarizer
10...光學薄膜10. . . Optical film
20...含離子性化合物之黏著劑層20. . . Adhesive layer containing ionic compound
25...附黏著劑之光學薄膜25. . . Optical film with adhesive
30...液晶胞(玻璃基板)30. . . Liquid crystal cell (glass substrate)
40...光學層合體40. . . Optical laminate
Claims (9)
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