JP5386808B2 - Optical laminate with laminated optical film with adhesive - Google Patents

Description

The present invention relates to an optical laminate in which an optical film with an adhesive is laminated . As an optical film made into object by this invention, a polarizing film and retardation film can be mentioned, for example.

  A polarizing film is mounted on a liquid crystal display device and is widely used. A transparent protective film is laminated on both sides of a polarizer, and an adhesive layer is formed on the surface of at least one protective film. It is distributed in the state where the release film is stuck to. Moreover, a retardation film is laminated | stacked on the polarizing film of the state in which the protective film was bonded on both surfaces of the polarizer, and it is set as an elliptically polarizing film, and an adhesive layer / peeling film may be stuck on the retardation film side. is there. Furthermore, an adhesive layer / release film may be stuck on the surface of the retardation film. Prior to bonding to the liquid crystal cell, the release film is peeled off from these polarizing film, elliptical polarizing film, retardation film, etc., and bonded to the liquid crystal cell via the exposed adhesive layer. Such a polarizing film, an elliptically polarizing film, or a retardation film generates static electricity when the release film is peeled off and bonded to a liquid crystal cell.

  As one of the countermeasures, in Japanese Patent No. 3012860 (Patent Document 1), in a polarizing film in which a protective film is laminated on the surface of a polarizer film and an adhesive layer is provided on the surface of the protective film, It has been proposed to use an ion conductive composition composed of an electrolyte salt and an organopolysiloxane and a composition containing an acrylic copolymer. By using such a pressure-sensitive adhesive, although antistatic properties are exhibited, its performance is not necessarily sufficient, and it cannot be said that adhesion durability is sufficient.

  On the other hand, JP 2004-536940 A (Patent Document 2) discloses that an organic salt-based antistatic agent is blended with a pressure-sensitive adhesive (adhesive) to impart antistatic properties to the adhesive. It is disclosed. Furthermore, JP 2004-114665 A (Patent Document 3) discloses that an adhesive or the like contains a salt composed of a quaternary ammonium cation having 4 to 20 carbon atoms in total and a fluorine atom-containing anion. Is described.

  Now, the optical film with an adhesive as described above is bonded to a liquid crystal cell on the adhesive layer side to form a liquid crystal display device. In this state, the optical film is placed under high temperature or high temperature and high humidity conditions, or heated. When cooling is repeated, foaming occurs in the pressure-sensitive adhesive layer with the dimensional change of the optical film, or floats or peels between the optical film and the pressure-sensitive adhesive layer, or between the pressure-sensitive adhesive layer and the liquid crystal cell glass. Therefore, it is also required to have excellent durability without causing such problems. In addition, when exposed to high temperatures, the distribution of residual stress acting on the optical film becomes non-uniform and stress concentration occurs on the outer periphery of the optical film, resulting in a phenomenon called whitening that causes the outer periphery to become whitish when displaying black. In some cases, color unevenness may occur, and suppression of such white spots and color unevenness is also required. In addition, when there is a defect when an optical film with an adhesive is bonded to a liquid crystal cell, the optical film is peeled off and then a new film is reattached. A so-called rework property is also required such that the agent layer is peeled off along with the optical film, no adhesive remains on the cell glass, and no fogging occurs.

Japanese Patent No. 3012860 (= Japanese Patent Laid-Open No. 6-313807) Japanese translation of PCT publication No. 2004-536940 (= WO 2003/011958) JP 2004-114665 A

An object of the present invention is to provide an optical film with a pressure-sensitive adhesive layer by providing a pressure-sensitive adhesive layer with improved antistatic properties and excellent durability on the surface of an optical film , and the pressure-sensitive adhesive layer laminated on a glass substrate. The object is to provide a laminate . As a result of intensive studies to solve such problems, the present inventors have formulated a specific ionic compound with respect to a pressure-sensitive adhesive containing a specific acrylic resin, and applied this composition to the surface of the optical film. By providing as an adhesive layer, it discovered that the optical film with an adhesive excellent in antistatic property and durability was obtained, and reached | attained this invention.

That is, first, although to form an adhesive layer on one surface of the optical film, the pressure-sensitive adhesive layer, the following components (A), (B), from a composition containing the (C) and (D) It is formed.

（式中、Ｒ₁は水素原子又はメチル基を表し、Ｒ₂は、それぞれ炭素数１〜１０のアルコキシ基で置換されていてもよい炭素数１〜１４のアルキル基又はアラルキル基を表す）
で示される（メタ）アクリル酸エステルに由来する構造単位を主成分とし、さらに、分子内に１個のオレフィン性二重結合と少なくとも１個の水酸基を有する不飽和単量体に由来する構造単位及びカルボキシル基を有する単量体に由来する構造単位を含み、重量平均分子量が 500,000〜2,000,000 である第一のアクリル樹脂を含有し、前記水酸基を有する不飽和単量体に由来する構造単位の量が、樹脂全体１００重量部に対して ０.５〜１０重量部であるアクリル樹脂、
（Ｂ）下式（II）

（式中、Ｒ₃〜Ｒ₇の一つは炭素数１〜６のアルキル基を表し、残りはそれぞれ独立に水素又は炭素数１〜６のアルキル基を表し、Ｒ₈は炭素数１〜１２のアルキル基を表す）
で示される総炭素数が１２以上のピリジニウム系カチオン及びヘキサフルオロホスフェートからなるイオン性化合物、
（Ｃ）架橋剤、及び
（Ｄ）シラン化合物。 (A) The following formula (I)

(In the formula, R ₁ represents a hydrogen atom or a methyl group, and R ₂ represents a C 1-14 alkyl group or an aralkyl group, each of which may be substituted with a C 1-10 alkoxy group)
The structural unit derived from the unsaturated monomer which has as a main component the structural unit derived from (meth) acrylic acid ester represented by the formula, and further has one olefinic double bond and at least one hydroxyl group in the molecule. And a structural unit derived from an unsaturated monomer having a hydroxyl group, the first acrylic resin having a weight average molecular weight of 500,000 to 2,000,000, which includes a structural unit derived from a monomer having a carboxyl group Is an acrylic resin in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of the whole resin,
(B) The following formula (II)

(In the formula, one of R _{3 to} R ₇ represents an alkyl group having 1 to 6 carbon atoms, the rest each independently represents hydrogen or an alkyl group having 1 to 6 carbon atoms, and R ₈ represents 1 to 12 carbon atoms. Represents an alkyl group of
An ionic compound comprising a pyridinium cation having a total carbon number of 12 or more and hexafluorophosphate ,
(C) a crosslinking agent and (D) a silane compound.

Thus, in this invention, when the acrylic resin (A) which comprises an adhesive has a hydroxyl group as a polar functional group, the ionic compound for providing antistatic property to the adhesive layer formed from the adhesive As (B), it has been found that a compound comprising a pyridinium cation having a total carbon number of 12 or more corresponding to the above formula (II) and hexafluorophosphate is particularly effective.

  Said acrylic resin (A) can also be comprised only with the 1st acrylic resin prescribed | regulated above, and in addition to the 1st acrylic resin, it is different acrylic resin (it is set as 2nd acrylic resin) It can also be composed of a mixture of Examples of the second acrylic resin include those having a structural unit derived from the (meth) acrylic acid ester represented by the formula (I) as a main component and having a weight average molecular weight of 50,000 to 300,000.

In the present invention, an optical film with the adhesive, you as optical stack was laminated on a glass substrate at the adhesive layer side.

The optical layered body of the present invention is used in a liquid crystal display device, and can effectively suppress charging due to the presence of the pressure-sensitive adhesive layer . This optical laminated body is obtained by laminating the optical film with an adhesive on , for example, a glass substrate of a liquid crystal cell. In this optical laminate, the pressure-sensitive adhesive layer absorbs and relaxes stress caused by dimensional changes of the optical film and the glass substrate under wet heat conditions, so that local stress concentration is reduced and the pressure-sensitive adhesive layer floats on the glass substrate. And peeling are suppressed. In addition, since optical defects due to non-uniform stress distribution are prevented, white spots are suppressed. In addition, if there is any inconvenience after laminating the optical film with adhesive once on the glass substrate, even if the optical film is peeled off from the glass substrate together with the adhesive, adhesive residue or Clouding is less likely to occur, and it can be used again as a glass substrate, resulting in excellent reworkability.

Hereinafter, the present invention will be described in detail. In the present invention, the acrylic resin (A) serving as a resin component constituting the pressure-sensitive adhesive has a structural unit derived from the (meth) acrylic acid ester represented by the formula (I) as a main component, and further includes 1 in the molecule. A monomer having a structural unit and a carboxyl group derived from an unsaturated monomer having one olefinic double bond and at least one hydroxyl group (hereinafter sometimes referred to as “hydroxyl group-containing monomer”) A first acrylic resin containing a derived structural unit and having a weight average molecular weight of 500,000 to 2,000,000 is contained. The acrylic resin (A) can be composed of only the first acrylic resin specified here, or a mixture containing an acrylic resin different from the first acrylic resin (referred to as the second acrylic resin). Can also be configured. The structural unit derived from the hydroxyl group-containing monomer is contained in the first acrylic resin at a ratio of 0.5 to 10 parts by weight, based on 100 parts by weight of the entire acrylic resin (A). In addition, (meth) acrylic acid means that either acrylic acid or methacrylic acid may be used, and “(meth)” when referred to as (meth) acrylate or the like has the same meaning.

In the formula (I), which is the main structural unit of the first acrylic resin, R ₁ is a hydrogen atom or a methyl group, and R ₂ is an alkyl group or aralkyl group having 1 to 14 carbon atoms, preferably an alkyl group. is there. In the alkyl group or aralkyl group represented by R ₂ , a hydrogen atom in each group may be substituted with an alkoxy group having 1 to 10 carbon atoms.

  Specific examples of the (meth) acrylic acid ester represented by the formula (I) include methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, n-octyl acrylate, and lauryl acrylate, Linear alkyl acrylate ester; branched alkyl acrylate ester such as isobutyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate; methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-methacrylate Examples include linear alkyl methacrylates such as butyl, n-octyl methacrylate and lauryl methacrylate; branched alkyl esters such as isobutyl methacrylate, 2-ethylhexyl methacrylate and isooctyl methacrylate. Is done.

When R ₂ is an alkyl group substituted with an alkoxy group, that is, when R ₂ is an alkoxyalkyl group, the (meth) acrylic acid ester represented by the formula (I) is specifically acrylic acid. Examples include 2-methoxyethyl, ethoxymethyl acrylate, 2-methoxyethyl methacrylate, ethoxymethyl methacrylate, and the like. Specific examples of the (meth) acrylic acid ester represented by the formula (I) when R ₂ is an aralkyl group include benzyl acrylate and benzyl methacrylate.

  In the production of the first acrylic resin, as the (meth) acrylic acid ester represented by the formula (I), one kind of compound may be used, or two or more kinds of compounds may be used. Among them, it is preferable to use butyl acrylate as at least one monomer. Therefore, it is a preferable embodiment that the structural unit derived from the (meth) acrylic acid ester constituting the first acrylic resin contains a unit derived from butyl acrylate.

  The hydroxyl group-containing monomer that is another structural unit of the first acrylic resin is a compound having one olefinic double bond and at least one hydroxyl group in the molecule. Examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and the like. The hydroxyl group-containing monomer is preferably a hydroxyalkyl ester of (meth) acrylic acid, and the alkyl here has preferably about 1 to 10 carbon atoms, more preferably about 2 to 6 carbon atoms.

The first acrylic resin includes a structural unit derived from a monomer having a carboxyl group in addition to the structural unit derived from the hydroxyl group-containing monomer. Furthermore, the 1st acrylic resin may contain the structural unit derived from the monomer which has polar functional groups other than a hydroxyl group and a carboxyl group . The polar functional group other than hydroxyl and carboxyl groups, for example, can be exemplified A bromide group, an epoxy group, an oxetanyl group, an amino group, an isocyanato group, and aldehyde group.

Among the monomers having a polar functional group other than a hydroxyl group , examples of the monomer whose polar functional group is a carboxyl group include acrylic acid, methacrylic acid, maleic acid, and itaconic acid. Examples of the monomer whose polar functional group is an amide group include acrylamide, methacrylamide, N- (N, N-dimethylaminopropyl) acrylamide, N, N-dimethylacrylamide, N, N-diethylacrylamide, N- Examples include methylol acrylamide. Examples of the monomer whose polar functional group is an epoxy group include glycidyl acrylate, glycidyl methacrylate, 3,4-epoxycyclohexylmethyl acrylate, 3,4-epoxycyclohexylmethyl methacrylate, and the like. Examples of the monomer whose polar functional group is an oxetanyl group include oxetanyl (meth) acrylate, 3-oxetanylmethyl (meth) acrylate, (3-methyl-3-oxetanyl) methyl (meth) acrylate, and (3-ethyl). -3-oxetanyl) methyl (meth) acrylate and the like. Examples of the monomer whose polar functional group is an amino group include N, N-dimethylaminoethyl acrylate and allylamine. Examples of the monomer whose polar functional group is an isocyanato group include 2-methacryloyloxyethyl isocyanate. Examples of the monomer whose polar functional group is an aldehyde group include acrylic aldehyde. The content of the monomer having a polar functional group other than the hydroxyl group is 30 parts by weight or less with respect to 100 parts by weight of the hydroxyl group-containing monomer from the viewpoint of compatibility with the ionic compound (B). preferable.

  In the first acrylic resin, the structural unit derived from the (meth) acrylic acid ester represented by the formula (I) based on the weight of the entire nonvolatile content is usually 60 to 99.5% by weight, preferably 80 to 80%. 99.5% by weight is contained. The hydroxyl group-containing monomer is usually contained in an amount of about 0.5 to 10% by weight, preferably 1 to 6% by weight. The hydroxyl group-containing monomer is based on 100 parts by weight of the entire acrylic resin (A), that is, when 100 parts by weight of the acrylic resin (A) is composed of only the first acrylic resin, When comprised with a 1st acrylic resin and a 2nd acrylic resin different from it, it is made to contain in the ratio of 0.5-10 weight part with respect to those 100 weight parts in total. The ratio of the hydroxyl group-containing monomer to 100 parts by weight of the entire acrylic resin (A) is preferably 0.5 to 6 parts by weight. When the amount of the hydroxyl group-containing monomer is 0.5 parts by weight or more with respect to 100 parts by weight of the acrylic resin (A), when the pressure-sensitive adhesive layer containing it is bonded to the glass substrate, the glass substrate and the pressure-sensitive adhesive It is preferable because floating and peeling between layers tend to be suppressed. Further, if the amount is 10 parts by weight or less, even if the dimension of the optical film changes due to a temperature change or the like, the pressure-sensitive adhesive layer fluctuates following the change in dimension, so the brightness of the peripheral edge of the liquid crystal cell This is preferable because there is no difference between the brightness of the central portion and white spots and color unevenness tend to be suppressed. Furthermore, if the amount of the hydroxyl group-containing monomer is in the range of 0.5 to 10 parts by weight with respect to 100 parts by weight of the acrylic resin (A), from the viewpoint of compatibility with the ionic compound (B) described later. Is also preferable.

The first acrylic resin, in addition to structural units derived from each of the formulas represented by (I) (meth) acrylic acid ester, a monomer having the above-mentioned hydroxyl group-containing monomer and a carboxyl group, other than those You may have the structural unit derived from a monomer. Examples of such a monomer that can be optionally used include a heterocyclic monomer having one olefinic double bond and at least one heterocyclic group having at least one 5-membered ring in the molecule. be able to. Here, the 5- or more-membered heterocyclic group is an alicyclic hydrocarbon group having 5 or more carbon atoms, preferably 5 to 7 carbon atoms, in which at least one methylene group is an imino group (-NH- ), A group substituted with a heteroatom such as an oxygen atom or a sulfur atom.

  Specific examples of the heterocyclic monomer include acryloylmorpholine, vinylcaprolactam, N-vinyl-2-pyrrolidone, tetrahydrofurfuryl acrylate, tetrahydrofurfuryl methacrylate, caprolactone-modified tetrahydrofurfuryl acrylate, and the like. . In addition, monomers such as 3,4-epoxycyclohexylmethyl acrylate, 3,4-epoxycyclohexylmethyl methacrylate and the like in which a hetero atom constitutes a 3-membered ring and a 7-membered ring are 7-membered heterocyclic groups. Therefore, it can be treated as a heterocyclic monomer. Furthermore, an olefinic double bond may be contained in the heterocyclic group such as 2,5-dihydrofuran. Two or more different monomers may be used as the heterocyclic monomer. Among the heterocyclic monomers, N-vinylpyrrolidone, vinylcaprolactam, acryloylmorpholine, or a mixture thereof is particularly preferable.

  When a structural unit derived from a heterocyclic monomer is contained in the first acrylic resin, the amount is usually up to about 30% by weight, preferably 20% by weight or less, based on the total amount of the first acrylic resin. It is. When the structural unit derived from the heterocyclic monomer is contained in the first acrylic resin in an amount of 0.1% by weight or more, the pressure-sensitive adhesive layer follows the dimensional change even if the optical film size changes. Therefore, there is no difference between the brightness at the peripheral edge of the liquid crystal cell and the brightness at the center, and there is a tendency for white spots and color unevenness to be suppressed.

  Moreover, as another monomer which can be used arbitrarily, the alicyclic monomer which has one olefinic double bond and at least 1 alicyclic structure in a molecule | numerator can be mentioned. The alicyclic structure is usually a cycloparaffin structure or a cycloolefin structure having 5 or more carbon atoms, preferably about 5 to 7 carbon atoms, and the cycloolefin structure has an olefinic double bond in the alicyclic structure. . Specifically, as an acrylate ester having an alicyclic structure, isobornyl acrylate, cyclohexyl acrylate, dicyclopentanyl acrylate, cyclododecyl acrylate, methyl cyclohexyl acrylate, trimethyl cyclohexyl acrylate, tert-acrylate acrylate Examples include butylcyclohexyl, α-ethoxyacrylate cyclohexyl, cyclohexylphenyl acrylate, etc., and methacrylic acid ester having an alicyclic structure, such as isobornyl methacrylate, cyclohexyl methacrylate, dicyclopentanyl methacrylate, cyclododecyl methacrylate, Examples include methyl cyclohexyl methacrylate, trimethyl cyclohexyl methacrylate, tert-butyl cyclohexyl methacrylate, cyclohexyl phenyl methacrylate, etc. It is done. Examples of the acrylate having a plurality of alicyclic structures in the molecule include biscyclohexylmethyl itaconate, dicyclooctyl itaconate, and dicyclododecylmethyl succinate. Furthermore, vinyl cyclohexyl acetate having a vinyl group can also be an alicyclic monomer. Among them, isobornyl acrylate, cyclohexyl acrylate, isobornyl methacrylate, cyclohexyl methacrylate, and dicyclopentanyl acrylate are preferable because they are easily available. As the alicyclic monomer, two or more different compounds may be used in combination.

  When the first acrylic resin contains a structural unit derived from an alicyclic monomer, the amount is usually up to about 30% by weight, preferably 15% by weight or less, based on the total amount of the first acrylic resin. It is. If the structural unit derived from the alicyclic monomer is contained in the first acrylic resin in an amount of 0.1% by weight or more, further 1% by weight or more, the float or peeling between the glass substrate and the pressure-sensitive adhesive layer is caused. This tends to be suppressed.

  As another monomer, a vinyl monomer different from any of the (meth) acrylic acid ester represented by the formula (I), the heterocyclic monomer, and the alicyclic monomer may be used. Examples of such vinyl monomers include fatty acid vinyl esters, vinyl halides, vinylidene halides, (meth) acrylonitrile, conjugated diene compounds, and aromatic vinyls.

  Here, examples of the fatty acid vinyl ester include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, vinyl laurate, and the like. Examples of the vinyl halide include vinyl chloride and vinyl bromide, examples of the vinylidene halide include vinylidene chloride, and examples of the (meth) acrylonitrile include acrylonitrile and methacrylonitrile. The conjugated diene compound is an olefin having a conjugated double bond in the molecule, and specific examples include isoprene, butadiene, chloroprene and the like. Aromatic vinyl is a compound having an aromatic ring and a vinyl group. Specific examples include styrene, methylstyrene, dimethylstyrene, trimethylstyrene, ethylstyrene, diethylstyrene, triethylstyrene, propylstyrene, butylstyrene, hexyl. Styrene monomers such as styrene, heptylstyrene, octylstyrene, fluorostyrene, chlorostyrene, bromostyrene, dibromostyrene, iodostyrene, nitrostyrene, acetylstyrene, methoxystyrene, and nitrogen-containing aromatics such as vinylpyridine and vinylcarbazole Vinyl etc. are mentioned. These vinyl monomers may be used in combination of two or more different compounds.

  When the first acrylic resin contains the structural unit derived from the vinyl monomer as described above, the amount is usually 5% by weight or less, preferably 0.05% by weight based on the total amount of the first acrylic resin. However, it is more preferable that these are not substantially contained.

  Even when a plurality of structural units derived from a heterocyclic monomer, structural units derived from an alicyclic monomer, and structural units derived from a vinyl monomer are introduced, their total amount Is preferably 30% by weight or less, more preferably 20% by weight or less, based on the total amount of the first acrylic resin.

  Examples of the method for producing the first acrylic resin described above include a solution polymerization method, an emulsion polymerization method, a bulk polymerization method, a suspension polymerization method, and the like. Among these, the solution polymerization method is preferable. As a specific example of the solution polymerization method, a desired monomer and an organic solvent are mixed to adjust the concentration of the monomer to 50% by weight or more, preferably 50 to 60% by weight, and then nitrogen. Under an atmosphere, about 0.001 to 5 parts by weight of a polymerization initiator is added per 100 parts by weight of the monomer, and is about 40 to 90 ° C., preferably about 50 to 70 ° C., preferably 8 hours or more, preferably Examples include a method of stirring for about 8 to 12 hours.

  As the polymerization initiator, a thermal polymerization initiator, a photopolymerization initiator, or the like is used. Examples of the photopolymerization initiator include 4- (2-hydroxyethoxy) phenyl (2-hydroxy-2-propyl) ketone. Examples of the thermal polymerization initiator include 2,2′-azobisisobutyronitrile, 2,2′-azobis (2-methylbutyronitrile), 1,1′-azobis (cyclohexane-1-carbonitrile). 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (2,4-dimethyl-4-methoxyvaleronitrile), dimethyl-2,2'-azobis (2-methylpro) Pionate), azo compounds such as 2,2'-azobis (2-hydroxymethylpropionitrile); lauryl peroxide, tert-butyl hydroperoxide, benzoyl peroxide, tert-butyl peroxybenzoate, cumene hydroper Oxide, diisopropyl peroxydicarbonate, di-n-propyl peroxydicarbonate, tert-butyl -Organic peroxides such as oxyneodecanoate, tert-butyl peroxypivalate, (3,5,5-trimethylhexanoyl) peroxide; inorganic peroxides such as potassium persulfate, ammonium persulfate, hydrogen peroxide Etc. A redox initiator using a peroxide and a reducing agent in combination can also be used as the polymerization initiator.

  Examples of the organic solvent used in the polymerization reaction include aromatic hydrocarbons such as toluene and xylene; esters such as ethyl acetate and butyl acetate; aliphatic alcohols such as n-propyl alcohol and isopropyl alcohol; acetone, methyl ethyl ketone, And ketones such as methyl isobutyl ketone.

  The molecular weight of the first acrylic resin is in the range of 500,000 to 2,000,000 in terms of weight average molecular weight (Mw) in terms of standard polystyrene by gel permeation chromatography (GPC). When the weight average molecular weight is 500,000 or more, the adhesiveness under high temperature and high humidity is improved, and the possibility of floating or peeling between the glass substrate and the pressure-sensitive adhesive layer tends to be reduced. It is preferable because the property tends to be improved. Also, if the weight average molecular weight is 2,000,000 or less, even if the dimensions of the optical film bonded to the pressure-sensitive adhesive layer change due to a temperature change, the pressure-sensitive adhesive layer fluctuates following the dimensional change. The difference between the brightness of the peripheral edge of the liquid crystal cell and the brightness of the central portion is eliminated, and this is preferable because white spots and color unevenness tend to be suppressed. The molecular weight distribution represented by the ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is usually in the range of about 2 to 10.

  The pressure-sensitive adhesive used in the present invention may contain a second acrylic resin different from the first acrylic resin as the acrylic resin (A). Examples of the second acrylic resin that can be separately contained include, for example, a structural unit derived from the (meth) acrylic acid ester represented by the formula (I) as a main component, and a weight average molecular weight (Mw) in terms of standard polystyrene by GPC. May have a low molecular weight in the range of about 50,000 to 300,000.

  When the second acrylic resin having a low molecular weight is used, the amount is usually 5 to 50 parts by weight, preferably about 10 to 40 parts by weight, with respect to 100 parts by weight of the total nonvolatile content of the acrylic resin (A). If the amount of the second acrylic resin with respect to 100 parts by weight of the total acrylic resin is 5 parts by weight or more, even if the dimension of the optical film changes, the adhesive layer follows the dimensional change and fluctuates. This is preferable because there is no difference between the brightness of the peripheral edge of the liquid crystal cell and the brightness of the central portion, and white spots and color unevenness tend to be suppressed, and the amount of the second acrylic resin is 50 parts by weight or less. Because the adhesiveness at high temperature and high humidity is improved, the possibility of floating or peeling between the glass substrate and the adhesive layer tends to be low, and the reworkability tends to be improved. preferable.

  The acrylic resin (A) used for the adhesive is only the acrylic resin (if only the first acrylic resin is used, the acrylic resin, or if the first acrylic resin and the second acrylic resin are used in combination, these It is preferable that a solution prepared by dissolving a mixture of the above compound in ethyl acetate to have a non-volatile content of 20% by weight exhibits a viscosity of 10 Pa · s or less, more preferably 0.1 to 7 Pa · s at a temperature of 25 ° C. If the viscosity is 10 Pa · s or less, the adhesiveness under high temperature and high humidity is improved, and there is a tendency that the possibility of floating or peeling between the glass substrate and the pressure-sensitive adhesive layer is reduced. This is preferable because reworkability tends to be improved. Viscosity can be measured with a Brookfield viscometer.

In the present invention, an ionic compound (B) is used in addition to the acrylic resin (A) as described above. This ionic compound (B) contains a pyridinium cation represented by the formula (II). In this formula (II), R _{3 to} R ₇ bonded to the carbon atom constituting the pyridine ring each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and at least one of them represents carbon. an alkyl group having 1 to 6, also R ₈ represents an alkyl group having 1 to 12 carbon atoms. This ionic compound (B) is advantageously liquid at room temperature (around 23 ° C.). The pyridinium cations represented by Formula (II), the total number of carbon that is also at 1 2 or more, are employed in view of compatibility with the acrylic resin (A). The total number of carbon atoms is preferably 36 or less, more preferably 30 or less. Among the pyridinium cations represented by the formula (II), R ₅ bonded to the 4-position carbon atom of the pyridine ring is an alkyl group, and R ₃ , R ₄ and R bonded to other carbon atoms of the pyridine ring. _{One in which 6} and R ₈ are each a hydrogen atom is one of the preferred cations.

  Specific examples of the pyridinium cation represented by the formula (II) include the following.

N-methyl-4-hexylpyridinium cation,
N-butyl-4-butylpyridinium cation,
N-butyl-2,4-diethylpyridinium cation,
N-butyl-2-hexylpyridinium cation,
N-hexyl-2-butylpyridinium cation,
N-hexyl-4-methylpyridinium cation,
N-hexyl-4-ethylpyridinium cation,
N-hexyl-4-butylpyridinium cation and the like.

On the other hand, as an anion component constituting the ionic compound, for example, it can be exemplified as follows.

Chloride anion [Cl ⁻ ],
Bromide anion [Br ⁻ ],
Iodide anion [I ⁻ ],
Tetrachloroaluminate anion [AlCl ₄ ⁻ ],
Heptachlorodialuminate anion [Al ₂ Cl ₇ ⁻ ],
Tetrafluoroborate anion [BF ₄ ⁻ ],
Hexafluorophosphate anion [PF ₆ ⁻ ],
Perchlorate anion [ClO ₄ ⁻ ],
Nitrate anion [NO ₃ ⁻ ],
Acetate anion [CH ₃ COO ⁻ ],
Trifluoroacetate anion [CF ₃ COO ⁻ ],
Methanesulfonate anion [CH ₃ SO ₃ ⁻ ],
Trifluoromethanesulfonate anion [CF ₃ SO ₃ ⁻ ],
Bis (trifluoromethanesulfonyl) imide anion [(CF ₃ SO ₂ ) ₂ N ⁻ ],
Tris (trifluoromethanesulfonyl) methanide anion [(CF ₃ SO ₂ ) ₃ C ⁻ ],
Hexafluoroarsenate anion [AsF ₆ ⁻ ],
Hexafluoroantimonate anion [SbF ₆ ⁻ ],
Hexafluoroniobate anion [NbF ₆ ⁻ ],
Hexafluorotantalate anion [TaF ₆ ⁻ ],
(Poly) hydrofluorofluoride anion [F (HF) _n ⁻ ] (n is about 1 to 3),
Dicyanamide anion [(CN) ₂ N ⁻ ],
Perfluorobutanesulfonate anion [C ₄ F ₉ SO ₃ ⁻ ],
Bis (pentafluoroethanesulfonyl) imide anion [(C ₂ F ₅ SO ₂ ) ₂ N ⁻ ],
Perfluorobutanoate anion [C ₃ F ₇ COO ⁻ ],
(Trifluoromethanesulfonyl) (trifluoromethanecarbonyl) imide anion [(CF ₃ SO ₂ ) (CF ₃ CO) N ⁻ ] and the like.

Among these, in particular, an anion component containing a fluorine atom is preferably used since an ionic compound having a low melting point is obtained, and a bis (trifluoromethanesulfonyl) imide anion or a hexafluorophosphate anion is particularly preferable. In the present invention, the anion component is hexafluorophosphate.

  Specific examples of the ionic compound used in the present invention can be appropriately selected from the combination of the cation component and the anion component. Specific examples of the compound that is a combination of a cation component and an anion component include the following.

N-methyl-4-hexylpyridinium bis (trifluoromethanesulfonyl) imide,
N-butyl-2-hexylpyridinium bis (trifluoromethanesulfonyl) imide,
N-hexyl-4-methylpyridinium bis (trifluoromethanesulfonyl) imide,
N-methyl-4-hexylpyridinium hexafluorophosphate,
N-butyl-2-hexylpyridinium hexafluorophosphate,
N-hexyl-4-methylpyridinium hexafluorophosphate,
N-methyl-4-hexylpyridinium perchlorate,
N-butyl-2-hexylpyridinium perchlorate,
N-hexyl-4-methylpyridinium perchlorate and the like.

As described above, the ionic compound (B) containing a pyridinium cation having a total carbon number of 12 or more represented by the formula (II) is formed from a composition containing an acrylic resin (A) having a hydroxyl group as a polar functional group. It is effective for imparting antistatic properties to the adhesive layer and maintaining various physical properties as an adhesive. The ionic compound (B) is preferably contained at a ratio of about 0.1 to 10 parts by weight with respect to 100 parts by weight of the non-volatile content of the acrylic resin (A). It is more preferable to make it contain in the ratio of a weight part, especially 0.3-1.5 weight part. When the ionic compound (B) is contained in an amount of 0.1 part by weight or more with respect to 100 parts by weight of the non-volatile content of the acrylic resin (A), the antistatic performance is preferably improved. It is preferable because the functional compound (B) is difficult to bleed out.

  A crosslinking agent (C) is further blended into the acrylic resin (A) and the ionic compound (B) as described above to obtain a pressure-sensitive adhesive composition. The crosslinking agent (C) is a compound having in the molecule at least two functional groups capable of crosslinking with the structural unit derived from the hydroxyl group-containing monomer in the acrylic resin (A), in particular, the first acrylic resin, Specifically, an isocyanate compound, an epoxy compound, a metal chelate compound, an aziridine compound and the like are exemplified.

  Isocyanate compounds are compounds having at least two isocyanato groups (-NCO) in the molecule, such as tolylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, diphenylmethane diisocyanate, Examples thereof include hydrogenated diphenylmethane diisocyanate, naphthalene diisocyanate, and triphenylmethane triisocyanate. In addition, adducts obtained by reacting these isocyanate compounds with polyols such as glycerol and trimethylolpropane, and those obtained by converting isocyanate compounds into dimers, trimers, and the like can also be used as crosslinking agents for pressure-sensitive adhesives. Two or more isocyanate compounds can be mixed and used.

  The epoxy compound is a compound having at least two epoxy groups in the molecule, for example, bisphenol A type epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether. 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, N, N-diglycidylaniline, N, N, N ′, N′-tetraglycidyl-m-xylenediamine, 1,3-bis ( N, N'-diglycidylaminomethyl) cyclohexane and the like. Two or more types of epoxy compounds can be mixed and used.

  Examples of the metal chelate compound include compounds in which acetylacetone or ethyl acetoacetate is coordinated to a polyvalent metal such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium. Can be mentioned.

  An aziridine-based compound is a compound having at least two skeletons of a three-membered ring composed of one nitrogen atom and two carbon atoms, also called ethyleneimine, for example, diphenylmethane-4,4′-bis ( 1-aziridinecarboxamide), toluene-2,4-bis (1-aziridinecarboxamide), triethylenemelamine, isophthaloylbis-1- (2-methylaziridine), tris-1-aziridinylphosphine oxide, hexamethylene Examples include -1,6-bis (1-aziridinecarboxamide), trimethylolpropane-tri-β-aziridinylpropionate, tetramethylolmethane-tri-β-aziridinylpropionate, and the like.

  Among these crosslinking agents, isocyanate compounds, particularly xylylene diisocyanate or tolylene diisocyanate, or adducts obtained by reacting polyols such as glycerol and trimethylolpropane with these isocyanate compounds, dimers of isocyanate compounds, A mixture of trimers and the like, a mixture of these isocyanate compounds, and the like are preferably used. Suitable isocyanate compounds include tolylene diisocyanate, adducts obtained by reacting tolylene diisocyanate with a polyol, tolylene diisocyanate dimers, and tolylene diisocyanate trimers.

  The crosslinking agent (C) is usually about 0.01 to 10 parts by weight, preferably 0.1 to 7 parts by weight, more preferably 0.3 to 1.5 parts by weight, based on 100 parts by weight of the acrylic resin (A). It is blended in a proportion. The amount of the crosslinking agent (C) relative to 100 parts by weight of the acrylic resin (A) is preferably 0.01 parts by weight or more because the durability of the pressure-sensitive adhesive layer tends to be improved, and is preferably 10 parts by weight or less. And, when the optical film with a pressure-sensitive adhesive is applied to a liquid crystal display device, white spots are not noticeable.

In order to improve the adhesiveness of an adhesive layer and a glass substrate, the silane type compound (D) is contained in the adhesive for forming the adhesive layer in this invention . In particular, it is preferable to contain a silane compound in the acrylic resin before blending the crosslinking agent.

  Examples of the silane compound include vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (2-methoxyethoxy) silane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, and N- (2-aminoethyl). ) -3-Aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltri Methoxysilane, 3-chloropropylmethyldimethoxysilane, 3-chloropropyltrimethoxysilane, 3-methacryloyloxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane , 3-glycidoxypropyl triethoxysilane, 3-glycidoxypropyl dimethoxymethyl silane, such as 3-glycidoxypropyl ethoxy dimethyl silane. Two or more silane compounds may be used.

  The silane compound may be of a silicone oligomer type. When the silicone oligomer is shown in the form of (monomer) oligomer, for example, the following can be mentioned.

3-mercaptopropyltrimethoxysilane-tetramethoxysilane copolymer,
3-mercaptopropyltrimethoxysilane-tetraethoxysilane copolymer,
3-mercaptopropyltriethoxysilane-tetramethoxysilane copolymer,
A copolymer containing mercaptopropyl groups, such as a 3-mercaptopropyltriethoxysilane-tetraethoxysilane copolymer;

Mercaptomethyltrimethoxysilane-tetramethoxysilane copolymer,
Mercaptomethyltrimethoxysilane-tetraethoxysilane copolymer,
Mercaptomethyltriethoxysilane-tetramethoxysilane copolymer,
A copolymer containing a mercaptomethyl group, such as a mercaptomethyltriethoxysilane-tetraethoxysilane copolymer;

3-methacryloyloxypropyltrimethoxysilane-tetramethoxysilane copolymer,
3-methacryloyloxypropyltrimethoxysilane-tetraethoxysilane copolymer,
3-methacryloyloxypropyltriethoxysilane-tetramethoxysilane copolymer,
3-methacryloyloxypropyltriethoxysilane-tetraethoxysilane copolymer,
3-methacryloyloxypropylmethyldimethoxysilane-tetramethoxysilane copolymer,
3-methacryloyloxypropylmethyldimethoxysilane-tetraethoxysilane copolymer,
3-methacryloyloxypropylmethyldiethoxysilane-tetramethoxysilane copolymer,
Copolymers containing methacryloyloxypropyl groups, such as 3-methacryloxyyl propylmethyldiethoxysilane-tetraethoxysilane copolymer;

3-acryloyloxypropyltrimethoxysilane-tetramethoxysilane copolymer,
3-acryloyloxypropyltrimethoxysilane-tetraethoxysilane copolymer,
3-acryloyloxypropyltriethoxysilane-tetramethoxysilane copolymer,
3-acryloyloxypropyltriethoxysilane-tetraethoxysilane copolymer,
3-acryloyloxypropylmethyldimethoxysilane-tetramethoxysilane copolymer,
3-acryloyloxypropylmethyldimethoxysilane-tetraethoxysilane copolymer,
3-acryloyloxypropylmethyldiethoxysilane-tetramethoxysilane copolymer,
A copolymer containing acryloyloxypropyl groups, such as 3-acryloyloxypropylmethyldiethoxysilane-tetraethoxysilane copolymer;

Vinyltrimethoxysilane-tetramethoxysilane copolymer,
Vinyltrimethoxysilane-tetraethoxysilane copolymer,
Vinyltriethoxysilane-tetramethoxysilane copolymer,
Vinyltriethoxysilane-tetraethoxysilane copolymer,
Vinylmethyldimethoxysilane-tetramethoxysilane copolymer,
Vinylmethyldimethoxysilane-tetraethoxysilane copolymer,
Vinylmethyldiethoxysilane-tetramethoxysilane copolymer,
A vinyl group-containing copolymer, such as vinylmethyldiethoxysilane-tetraethoxysilane copolymer;

3-aminopropyltrimethoxysilane-tetramethoxysilane copolymer,
3-aminopropyltrimethoxysilane-tetraethoxysilane copolymer,
3-aminopropyltriethoxysilane-tetramethoxysilane copolymer,
3-aminopropyltriethoxysilane-tetraethoxysilane copolymer,
3-aminopropylmethyldimethoxysilane-tetramethoxysilane copolymer,
3-aminopropylmethyldimethoxysilane-tetraethoxysilane copolymer,
3-aminopropylmethyldiethoxysilane-tetramethoxysilane copolymer,
Amino group-containing copolymers such as 3-aminopropylmethyldiethoxysilane-tetraethoxysilane copolymer.

  These silane-based compounds are often liquids. The compounding amount of the silane compound in the pressure-sensitive adhesive is usually about 0.0001 to 10 parts by weight with respect to 100 parts by weight of the nonvolatile content of the acrylic resin (A) (the total weight when two or more types are used), preferably Is used in a proportion of 0.01 to 5 parts by weight. It is preferable that the amount of the silane compound with respect to 100 parts by weight of the acrylic resin is 0.0001 part by weight or more because adhesion between the pressure-sensitive adhesive layer and the glass substrate is improved. Moreover, it is preferable for the amount to be 10 parts by weight or less because the silane compound tends to be suppressed from bleeding out from the pressure-sensitive adhesive layer.

  The pressure-sensitive adhesive described above may further contain a crosslinking catalyst, a weather stabilizer, a tackifier, a plasticizer, a softener, a dye, a pigment, an inorganic filler, and the like. In particular, if a cross-linking catalyst is blended with the cross-linking agent in the pressure-sensitive adhesive, the pressure-sensitive adhesive layer can be prepared by aging in a short time, and the resulting optical film with pressure-sensitive adhesive floats between the optical film and the pressure-sensitive adhesive layer. Occurrence of peeling or peeling or foaming in the pressure-sensitive adhesive layer can be suppressed, and reworkability can be further improved. Examples of the crosslinking catalyst include amine compounds such as hexamethylenediamine, ethylenediamine, polyethyleneimine, hexamethylenetetramine, diethylenetriamine, triethylenetetramine, isophoronediamine, trimethylenediamine, polyamino resin, and melamine resin. When an amine compound is added to the adhesive as a crosslinking catalyst, an isocyanate compound is suitable as the crosslinking agent.

The optical film used in the pressure-sensitive adhesive optical film with a film having an optical property, for example, polarizing films, such as retardation films.

  A polarizing film is an optical film having a function of emitting polarized light with respect to incident light such as natural light. The polarizing film absorbs linearly polarized light having a vibration surface in a certain direction and reflects linearly polarized film having a property of transmitting linearly polarized light having a vibration surface orthogonal to the vibration surface, and reflects linearly polarized light having a vibration surface in a certain direction, There are a polarizing separation film having a property of transmitting linearly polarized light having a vibration plane orthogonal to the polarizing film, an elliptically polarizing film in which a polarizing film and a retardation film described later are laminated. As a suitable specific example of a polarizing film, particularly a linear polarizing film (sometimes called a polarizer or a polarizer film), a dichroic dye such as iodine or a dichroic dye is added to a uniaxially stretched polyvinyl alcohol resin film. Are adsorbed and oriented.

  The retardation film is an optical film exhibiting optical anisotropy, for example, polyvinyl alcohol, polycarbonate, polyester, polyarylate, polyimide, polyolefin, cyclic polyolefin, polystyrene, polysulfone, polyethersulfone, polyvinylidene fluoride. / Stretched film obtained by stretching polymer film made of polymethyl methacrylate, liquid crystal polyester, acetyl cellulose, saponified ethylene-vinyl acetate copolymer, polyvinyl chloride, etc. by about 1.0 to 6 times It is done. Among them, a polymer film obtained by uniaxially or biaxially stretching a polycarbonate film or a cyclic polyolefin film is preferable. Although there exist what is called a uniaxial phase difference film, a wide viewing angle phase difference film, a low photoelasticity phase difference film, etc., it is applicable to all.

  Moreover, the film which expressed optical anisotropy by application | coating and orientation of a liquid crystalline compound, and the film which expressed optical anisotropy by application | coating of an inorganic layered compound can also be used as retardation film. Such retardation films include what are called temperature-compensated retardation films, and films with a twisted orientation of rod-like liquid crystals sold under the trade name “LC film” by Nippon Oil Corporation. Also, a film with a tilted orientation of a rod-shaped liquid crystal sold under the trade name “NH film” from Shin Nippon Oil Co., Ltd., and a disc shape sold under the trade name “WV film” from Fuji Photo Film Co., Ltd. Film with tilted orientation of liquid crystal, fully biaxially oriented film sold under the trade name “VAC film” by Sumitomo Chemical Co., Ltd. Also sold under the trade name “new VAC film” from Sumitomo Chemical Co., Ltd. Biaxially oriented film.

  Furthermore, those in which a protective film is attached to these optical films can also be used as the optical film. As the protective film, a transparent resin film is used, and as the transparent resin, for example, an acetyl cellulose resin typified by triacetyl cellulose or diacetyl cellulose, a methacrylic resin typified by polymethyl methacrylate, a polyester resin, or a polyolefin Resin, polycarbonate resin, polyether ether ketone resin, polysulfone resin and the like. The resin constituting the protective film may contain an ultraviolet absorber such as a salicylic acid ester compound, a benzophenone compound, a benzotriazole compound, a triazine compound, a cyanoacrylate compound, or a nickel complex salt compound. As the protective film, an acetyl cellulose resin film such as a triacetyl cellulose film is preferably used.

  Among the optical films described above, the linearly polarizing film is used in a state where a protective film is attached to one or both sides of a polarizer constituting the polarizer, for example, a polarizer film made of a polyvinyl alcohol-based resin. There are many. Moreover, although the above-mentioned elliptically polarizing film is a laminate of a linearly polarizing film and a retardation film, the polarizing film may also be in a state where a protective film is attached to one or both sides of the polarizer film. Many. When the pressure-sensitive adhesive layer according to the present invention is formed on such an elliptically polarizing film, the pressure-sensitive adhesive layer is usually formed on the retardation film side.

Or with the pressure-sensitive adhesive optical film described is laminated to the glass substrate at the adhesive layer, Ru is an optical stack. Here, as a glass substrate, the glass substrate of a liquid crystal cell, the glass for glare-proof, the glass for sunglasses etc. can be mentioned, for example. Above all, an optical film with adhesive (upper polarizing film) is laminated on the glass substrate on the front side (viewing side) of the liquid crystal cell, and another optical film with adhesive (lower polarizing film) on the glass substrate on the rear side of the liquid crystal cell. The optical laminate formed by laminating is preferable because it can be used as a liquid crystal display device. Examples of the material for the glass substrate include soda lime glass, low alkali glass, and non-alkali glass.

  An optical film with an adhesive is, for example, a method of laminating an adhesive on a release film, further laminating an optical film on the obtained adhesive layer, laminating an adhesive on an optical film, and the adhesive surface The film can be manufactured by, for example, a method in which a release film is bonded and protected to form an optical film with an adhesive. Here, as the release film, for example, a film made of various resins such as polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyarylate and the like is used as a base material, and the bonding surface with the adhesive layer of the base material is treated with silicone. Examples include those subjected to mold release treatment. In order to laminate an optical film with an adhesive on a glass substrate to form an optical laminate, for example, the release film is peeled off from the optical film with an adhesive obtained as described above, and the exposed adhesive layer is removed from the surface of the glass substrate. You just have to stick together.

The optical laminate of the present invention, after the optical film pressure-sensitive adhesive is adhered to a glass substrate, in the case of peeling the optical film from the glass substrate there is some disadvantage, the adhesive layer with the optical film release Since the surface of the glass substrate that has been in contact with the pressure-sensitive adhesive layer hardly causes fogging or adhesive residue, it is easy to re-attach the optical film with the pressure-sensitive adhesive again to the glass substrate after peeling. That is, it is excellent in so-called reworkability.

  The liquid crystal display device formed from the optical laminate of the present invention includes, for example, a notebook type, a desktop type, a liquid crystal display for personal computers including a PDA (Personal Digital Assistance), a television, an in-vehicle display, an electronic dictionary, and a digital camera. It can be used for digital video cameras, electronic desk calculators, watches, etc.

  EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further more concretely, this invention is not limited by these examples. In the examples, “parts” and “%” representing the amount used or content are based on weight unless otherwise specified.

  In the following examples, the non-volatile content is a value measured by a method according to JIS K 5407. Specifically, the adhesive solution was taken in a petri dish at an arbitrary weight, and the residual non-volatile content after drying for 2 hours at 115 ° C. in an explosion-proof oven was expressed as a percentage of the weight of the solution first measured. It is. In addition, the weight average molecular weight is measured by placing two “TSK gel GMHHR-H (S)” manufactured by Tosoh Corporation as a column in series on a GPC device and using tetrahydrofuran as the eluent. Standard polystyrene conversion was performed under the conditions of 5 mg / ml, sample introduction amount 100 μl, temperature 40 ° C., and flow rate 1 ml / min.

  First, the example which manufactured the high molecular weight acrylic resin which does not have the structural unit derived from the high molecular weight 1st acrylic resin prescribed | regulated by this invention and the hydroxyl-containing monomer for a comparison is shown.

[Polymerization Example 1]
A reactor equipped with a cooling tube, a nitrogen introducing tube, a thermometer and a stirrer was charged with a mixed solution of 81.8 parts of ethyl acetate, 99.0 parts of butyl acrylate, and 1.0 part of 4-hydroxybutyl acrylate, The internal temperature was raised to 55 ° C. while replacing the air in the apparatus with nitrogen gas so as not to contain oxygen. Thereafter, a total amount of a solution prepared by dissolving 0.14 parts of azobisisobutyronitrile (polymerization initiator) in 10 parts of ethyl acetate was added. One hour after the addition of the initiator, an internal temperature of 54 to 56 was added while continuously adding ethyl acetate to the reactor at an addition rate of 17.3 parts / hr so that the concentration of the acrylic resin excluding the monomer was 35%. The mixture was kept at 12 ° C. for 12 hours, and finally ethyl acetate was added to adjust the concentration of the acrylic resin to 20%. The obtained acrylic resin had a polystyrene equivalent weight average molecular weight Mw of 1,790,000 and Mw / Mn of 5.5 by GPC. This is designated as acrylic resin A1. The structural unit derived from 4-hydroxybutyl acrylate which is a hydroxyl group-containing monomer in the acrylic resin A1 is 1%.

[Polymerization Example 2]
An acrylic resin solution was obtained in the same manner as in Polymerization Example 1 except that the monomer composition was changed to 98.8 parts of butyl acrylate, 1.0 part of 2-hydroxyethyl acrylate, and 0.2 part of acrylic acid. . The resulting acrylic resin has a polystyrene equivalent weight average molecular weight Mw by GPC.
1,470,000, and Mw / Mn was 4.2. This is designated as acrylic resin A2. The structural unit derived from 2-hydroxyethyl acrylate which is a hydroxyl group-containing monomer in the acrylic resin A2 is 1%, and the structural unit derived from acrylic acid which is a carboxyl group-containing monomer is 0.2%. It is.

[Polymerization Example 3: Production of Comparative Resin]
An acrylic resin solution was obtained in the same manner as in Polymerization Example 1 except that the monomer composition was changed to 98.9 parts of butyl acrylate and 1.1 parts of acrylic acid. The obtained acrylic resin had a polystyrene equivalent weight average molecular weight Mw of 1,670,000 and Mw / Mn of 4.4 by GPC. This is designated as acrylic resin A3. The structural unit derived from acrylic acid which is a carboxyl group-containing monomer in the acrylic resin A3 is 1.1%, and this resin does not include a structural unit derived from a hydroxyl group-containing monomer.

  Next, an example in which a low molecular weight second acrylic resin was produced will be shown.

[Polymerization Example 4]
In the same reactor used in Polymerization Example 1, 222 parts of ethyl acetate, 35 parts of butyl acrylate, 44 parts of butyl methacrylate, 20 parts of methyl acrylate and 1 part of 2-hydroxyethyl acrylate were charged with nitrogen gas. After replacing the air in the reactor, the internal temperature was raised to 75 ° C. After adding a total amount of 0.55 parts of azobisisobutyronitrile (polymerization initiator) dissolved in 12.5 parts of ethyl acetate, the temperature was kept at 69-71 ° C. for 8 hours to complete the reaction. did. The obtained acrylic resin had a polystyrene-equivalent weight average molecular weight Mw by GPC of 90,000. This is designated as acrylic resin A4.

  Next, examples and comparative examples in which pressure-sensitive adhesives were prepared using the acrylic resin produced above and applied to optical films are shown. In the following examples, the following were used as ionic compounds. The symbols for each compound are given for later reference. All the compounds were liquid at room temperature.

Compound 1: N-hexyl-4-methylpyridinium bis (trifluoromethanesulfonyl) imide (having the structure of the following formula)

Compound 2: N-hexyl-4-methylpyridinium hexafluorophosphate (having the structure of the following formula)

Compound 3: Trioctylmethylammonium bis (trifluoromethanesulfonyl) imide (having the structure of the following formula)

  Moreover, the following were each used as a crosslinking agent and a silane compound (all are brand names).

Cross-linking agent Coronate L: Ethyl acetate solution of trimethylolpropane adduct of tolylene diisocyanate (solid content concentration 75%), obtained from Nippon Polyurethane Industry Co., Ltd. Abbreviated.
Takenate D110N: Trimethylolpropane adduct of xylylene diisocyanate in ethyl acetate solution (solid concentration 75%), obtained from Mitsui Chemicals Polyurethanes Co., Ltd. In Table 1 below, this compound is abbreviated as “D110N”.
TAZM: trimethylolpropane tri-β-aziridinylpropionate (liquid), obtained from Mutual Pharmaceutical Co., Ltd.

Silane compounds
X-41-1805: Silane oligomer having a mercapto group (liquid), obtained from Shin-Etsu Chemical Co., Ltd.

[Examples 1 to 3 and Comparative Examples 1 to 4 (Examples 1 and 2 are for reference) ]
(A) Production of pressure-sensitive adhesive Acrylic resin A1 obtained in Polymerization Example 1 or acrylic resin A2 obtained in Polymerization Example 2 was used alone, or acrylic resin A3 obtained in Polymerization Example 3 and acrylic resin obtained in Polymerization Example 4 A4 was mixed at a weight ratio of nonvolatile components shown in Table 1 to obtain an ethyl acetate solution. With respect to 100 parts of the nonvolatile content of the obtained solution, the ionic compounds 1 to 3 shown above, the crosslinking agent “Coronate L”, “Takenate D110N” or “TAZM”, and the silane compound “X-41-1805” ”Were mixed in the proportions shown in Table 1 to prepare an adhesive composition. However, in Table 1, the blending amount (parts) of the crosslinking agents “Coronate L” and “Takenate D110N” is the amount of solids.

(B) Production of optical film with pressure-sensitive adhesive Each of the above-mentioned pressure-sensitive adhesive compositions was subjected to mold release treatment of a polyethylene terephthalate film (trade name “PET 3811”, obtained from Lintec Co., Ltd .; called a separator) subjected to a mold release process. It applied to the surface using an applicator so that the thickness after drying would be 25 μm, and dried at 90 ° C. for 1 minute to obtain a sheet-like pressure-sensitive adhesive. Next, on one side of a polarizing film having a three-layer structure in which both sides of a polyvinyl alcohol polarizer to which iodine is adsorbed and oriented are sandwiched between protective films made of triacetyl cellulose, a surface opposite to the separator of the sheet-like adhesive obtained above ( The pressure-sensitive adhesive surface) was pasted with a laminator and then aged for 10 days under conditions of a temperature of 23 ° C. and a relative humidity of 65% to obtain a polarizing film with a pressure-sensitive adhesive.

(C) Evaluation of antistatic property of optical film with pressure-sensitive adhesive When the separator of the obtained polarizing film with pressure-sensitive adhesive was peeled off, the surface resistance value of the pressure-sensitive adhesive was measured using a surface resistivity measuring device ["Mitsubishi Chemical Co., Ltd." Measured with Hirest-up MCP-HT450 "(trade name)] to evaluate antistatic properties. If the surface resistance value is on the order of 10 ¹¹ Ω / □ or less, good antistatic properties can be obtained.

(D) Production and Evaluation of Optical Laminate After separating the separator from the polarizing film with adhesive produced in (b) above, the adhesive surface was placed on a glass substrate for liquid crystal cells [“1737” (trade name, manufactured by Corning) )] Was pasted on both sides so as to be in a crossed Nicol state, thereby producing an optical laminate. The optical laminate was subjected to a heat resistance test for 96 hours under dry conditions at a temperature of 80 ° C., and then the appearance of white spots was visually observed. In addition, when a heat resistance test is performed for 300 hours under drying conditions at a temperature of 80 ° C., when a heat resistance test is performed for 300 hours at a temperature of 60 ° C. and a relative humidity of 90%, and when heated to 70 ° C. The process of decreasing the temperature from -30 ° C. to -30 ° C. and then increasing the temperature to 70 ° C. is taken as 1 cycle (1 hour). Observed at. The results were classified according to the following criteria and summarized in Table 2.

<Expression of white spots>
The appearance of white spots when light was incident from one polarizing film side was evaluated in the following four stages.

A: No white spots are observed.
○: White spots are hardly noticeable.
Δ: White spots are slightly noticeable.
X: White spots are noticeable.

<Heat resistance, moist heat resistance and heat shock resistance (referred to as “HS resistance” in Table 2)>
These evaluations were performed in the following four stages.

A: No change in appearance such as floating, peeling or foaming is observed.
○: Almost no change in appearance such as floating, peeling or foaming.
Δ: Appearance changes such as floating, peeling and foaming are slightly noticeable.
X: Remarkable changes in appearance such as floating, peeling, foaming, etc.

(E) Reworkability evaluation of optical film with adhesive The reworkability was evaluated as follows. First, the polarizing film with an adhesive was cut into a test piece having a size of 25 mm × 150 mm. Next, the test piece was attached to the glass substrate for a liquid crystal cell on the pressure-sensitive adhesive side using a sticking device ["Lamipacker" (trade name) manufactured by Fuji Plastics Machine Co., Ltd.], 50 ° C., 5 kg / cm ² (490.3 kPa) was autoclaved for 20 minutes. Next, after heat-treating at 70 ° C. for 2 hours and subsequently storing in an oven at 50 ° C. for 48 hours, a polarizing film was removed from the sticking test piece at 300 mm / mm in an atmosphere of 23 ° C. and 50% relative humidity. The film was peeled in the direction of 180 ° at a speed of minutes, and the state of the glass plate surface was observed and classified according to the following criteria. The results are also shown in Table 2.

A: No fogging or the like is observed on the glass plate surface.
A: Almost no fogging or the like is observed on the glass plate surface.
(Triangle | delta): Cloudiness etc. are recognized by the glass plate surface.
X: The remainder of an adhesive is recognized by the glass plate surface.

  As can be seen from Tables 1 and 2, Example 1 in which an ionic compound as defined in the present invention was blended with an acrylic resin having a structural unit derived from a hydroxyl group-containing monomer as defined in the present invention. No. 3 is excellent in antistatic property due to the low surface resistance value, hardly causes white spots, and almost satisfactory results in any of heat resistance, moist heat resistance, heat shock resistance and reworkability. Obtained.

  On the other hand, Comparative Example 1 in which no ionic compound is blended cannot have antistatic properties because of its high surface resistance value. Comparative Example 2 in which compound 3 which is ionic but does not satisfy the provisions of the present invention is blended with an acrylic resin having a structural unit derived from a hydroxyl group-containing monomer, exhibits good antistatic properties, but is resistant to moisture and heat. And inadequate results in heat shock resistance. On the other hand, an ionic compound specified in the present invention is mixed with a mixed resin of a high molecular weight acrylic resin A3 having a polar functional group instead of a hydroxyl group and a low molecular weight acrylic resin A4 having a hydroxyl functional group as a polar functional group. Although the blended Comparative Example 3 showed good antistatic properties, it showed insufficient results in heat and humidity resistance. Moreover, the comparative example 4 which used the high molecular weight acrylic resin A3 which uses a carboxyl group as a polar functional group independently, and mix | blended the ionic compound prescribed | regulated by this invention was not enough in heat-and-moisture resistance.

  In Example 2, the acrylic resin constituting the pressure-sensitive adhesive composition (100 parts of the acrylic resin A2 obtained in Polymerization Example 2) was obtained in 90 parts of the acrylic resin A2 obtained in Polymerization Example 2 and in Polymerization Example 4. Even if it is changed to a mixed resin with 10 parts of the obtained acrylic resin A4, substantially the same result is obtained.

Optical laminate the optical film pressure-sensitive adhesive is laminated to the present invention, high antistatic properties are imparted, and hardly causes light leakage even in size, since it is excellent in durability, suitably as a liquid crystal display device Used.

Claims (7)

An optical film with a pressure-sensitive adhesive in which a pressure-sensitive adhesive layer is formed on one side of the optical film is an optical laminate formed by laminating a glass substrate on the pressure-sensitive adhesive layer side, and the pressure-sensitive adhesive layer is
(A) The following formula (I)

(In the formula, R ₁ represents a hydrogen atom or a methyl group, and R ₂ represents a C 1-14 alkyl group or an aralkyl group, each of which may be substituted with a C 1-10 alkoxy group)
The structural unit derived from the unsaturated monomer which has as a main component the structural unit derived from (meth) acrylic acid ester represented by the formula, and further has one olefinic double bond and at least one hydroxyl group in the molecule. And a structural unit derived from an unsaturated monomer having a hydroxyl group, the first acrylic resin having a weight average molecular weight of 500,000 to 2,000,000, which includes a structural unit derived from a monomer having a carboxyl group Is an acrylic resin in an amount of 0.5 to 10 parts by weight based on 100 parts by weight of the whole resin,
(B) The following formula (II)

(In the formula, one of R _{3 to} R ₇ represents an alkyl group having 1 to 6 carbon atoms, the rest each independently represents hydrogen or an alkyl group having 1 to 6 carbon atoms, and R ₈ represents 1 to 12 carbon atoms. Represents an alkyl group of
An ionic compound comprising a pyridinium cation having a total carbon number of 12 or more and hexafluorophosphate ,
An optical layered body formed from a composition containing (C) a crosslinking agent and (D) a silane compound.   The optical laminate according to claim 1, wherein the structural unit derived from the (meth) acrylic acid ester constituting the first acrylic resin includes a unit derived from butyl acrylate. The acrylic resin (A) has, in addition to the first acrylic resin, a structural unit derived from the (meth) acrylic acid ester represented by the formula (I) as a main component, and a weight average molecular weight of 50,000 to 300,000. The optical laminated body of Claim 1 or 2 containing a 2nd acrylic resin. The optical layered product according to any one of claims 1 to 3, wherein the ionic compound (B) is present at a ratio of 0.1 to 10 parts by weight with respect to 100 parts by weight of the acrylic resin (A) . The optical laminate according to any one of claims 1 to 4 , wherein the crosslinking agent (C) is an isocyanate compound . Crosslinking agent (C), tolylene diisocyanate, adducts obtained by reacting a polyol tolylene diisocyanate, dimer of tolylene diisocyanate, and claim 5 selected from the group consisting of trimer of tolylene diisocyanate Optical laminate. The optical laminate according to any one of claims 1 to 6 , wherein the optical film is selected from a polarizing film and a retardation film .