JP6564995B1 - Adhesive sheet - Google Patents

Adhesive sheet Download PDF

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JP6564995B1
JP6564995B1 JP2018121537A JP2018121537A JP6564995B1 JP 6564995 B1 JP6564995 B1 JP 6564995B1 JP 2018121537 A JP2018121537 A JP 2018121537A JP 2018121537 A JP2018121537 A JP 2018121537A JP 6564995 B1 JP6564995 B1 JP 6564995B1
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pressure
sensitive adhesive
mass
parts
adhesive layer
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JP2020002225A (en
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昌宏 齋藤
昌宏 齋藤
力 大澤
力 大澤
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Saiden Chemical Industry Co Ltd
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Priority to TW108119194A priority patent/TWI791843B/en
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Priority to CN201910561737.3A priority patent/CN110643296B/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/24Homopolymers or copolymers of amides or imides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/24Homopolymers or copolymers of amides or imides
    • C09J133/26Homopolymers or copolymers of acrylamide or methacrylamide
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Polarising Elements (AREA)
  • Adhesive Tapes (AREA)
  • Materials For Medical Uses (AREA)

Abstract

【課題】広範な分野で多用されている偏光板を構成する粘着剤層の形成に有用な、未だ実現できていない優れた帯電防止性能と、厳しい条件下での耐久性と、表示画面に生じる色むら・白抜け現象の発生を抑制した粘着剤シートの提供。【解決手段】偏光板貼着用の粘着剤シートで、粘着剤層は、アクリル系共重合体と、硬化剤と、帯電防止剤とを含有してなる粘着剤組成物からなり、共重合体は、単量体組成に、一般式(1)で表される単量体を15%よりも多く50%以下で含み、反応性官能基を有する単量体を0.01〜5部で含み、粘着剤層の表面抵抗値が5.0×109Ω/□未満である粘着剤シート。【選択図】なし[PROBLEMS] To provide an excellent antistatic performance that has not been realized yet, which is useful for forming a pressure-sensitive adhesive layer constituting a polarizing plate widely used in a wide range of fields, durability under severe conditions, and a display screen. Providing an adhesive sheet that suppresses the occurrence of uneven color and white spots. The pressure-sensitive adhesive sheet is attached to a polarizing plate, and the pressure-sensitive adhesive layer is made of a pressure-sensitive adhesive composition containing an acrylic copolymer, a curing agent, and an antistatic agent. The monomer composition contains the monomer represented by the general formula (1) in an amount of more than 15% and 50% or less, and a monomer having a reactive functional group in an amount of 0.01 to 5 parts, A pressure-sensitive adhesive sheet having a surface resistance value of less than 5.0 × 10 9 Ω / □ of the pressure-sensitive adhesive layer. [Selection figure] None

Description

本発明は、液晶表示装置の液晶セルなどの光学部品に用いられる偏光板を貼着するために用いられる、離型フィルム又は離型紙と粘着剤層とを有してなる粘着剤シートに関する。   The present invention relates to a pressure-sensitive adhesive sheet comprising a release film or a release paper and a pressure-sensitive adhesive layer, which is used for attaching a polarizing plate used for an optical component such as a liquid crystal cell of a liquid crystal display device.

近年、液晶表示装置は、軽量化及び薄型化が達成されたことから、車両搭載用、屋外計器用及びパソコン用などのディスプレイとして、或いは、テレビなどの表示装置として広く使用されており、その需要はますます増加傾向にある。それに伴い、液晶表示装置の使用環境も、多様さを増しており、屋内外を問わず、非常に過酷な条件にも対応する必要が生じてきている。ここで、液晶表示装置は、液晶セル(所定の方向に配向した液晶成分を2枚のガラス基板で挟んで構成される)のガラス基板の外面に、光学用粘着剤組成物から形成された粘着剤層を介して偏光板又は偏光板と位相差板との積層体など(以下、これらをまとめて「偏光板」という)を貼着してなるものである。   In recent years, liquid crystal display devices have been reduced in weight and thickness, and are widely used as displays for mounting on vehicles, for outdoor instruments and for personal computers, or as display devices for televisions. Are on an increasing trend. Along with this, the usage environment of liquid crystal display devices has also increased in variety, and it has become necessary to cope with extremely harsh conditions both indoors and outdoors. Here, the liquid crystal display device is a pressure-sensitive adhesive formed from an optical pressure-sensitive adhesive composition on the outer surface of a glass substrate of a liquid crystal cell (a liquid crystal component oriented in a predetermined direction is sandwiched between two glass substrates). A polarizing plate or a laminate of a polarizing plate and a retardation plate (hereinafter, collectively referred to as “polarizing plate”) is attached via an agent layer.

上記した偏光板は、一般的に、ポリビニルアルコール系材料からなる偏光子の両面を、トリアセチルセルロース系保護フィルムで挟んで積層した3層構造を有しているが、これらの材料の特性から寸法安定性に乏しい。また、偏光板は延伸によって成形されているため、熱及び湿度による伸縮が起こり易い。このため、液晶表示装置においては、偏光板の伸縮により生じる内部応力を、積層に用いた粘着剤層が吸収・緩和することができないと、偏光板に作用する残留応力の分布が不均一となる。そして、特にその周縁部に応力が集中すると、結果として、液晶表示装置の表示部の周縁が中央より明るくなったり、或いは、暗くなったりして、液晶表示面に、色むら・白抜け現象が発生する。   The above polarizing plate generally has a three-layer structure in which a polarizer made of a polyvinyl alcohol-based material is sandwiched between and laminated with a triacetylcellulose-based protective film. Poor stability. Further, since the polarizing plate is formed by stretching, the expansion and contraction due to heat and humidity is likely to occur. For this reason, in the liquid crystal display device, if the pressure-sensitive adhesive layer used for lamination cannot absorb or relieve internal stress caused by expansion and contraction of the polarizing plate, the distribution of residual stress acting on the polarizing plate becomes non-uniform. . In particular, when stress is concentrated on the peripheral portion, as a result, the peripheral portion of the display unit of the liquid crystal display device becomes brighter or darker than the center, resulting in uneven color and white spots on the liquid crystal display surface. Occur.

また、偏光板を構成する粘着剤層については、上記の技術課題に加え、貼着の際に粘着面に付される離型フィルムや離型紙(以下、離型フィルムを例にとって説明する)を剥離する必要が生じるが、剥離する際に静電気が発生し、粘着層を介して積層する機能性材料に影響を及ぼすという課題がある。具体的には、偏光板に設けた粘着剤層から離型フィルムを剥離する際に静電気が発生すると、静電気は、液晶セル内部の液晶層に影響を与え、不具合を及ぼす。また、タッチセンサー付液晶表示装置では、静電容量センサーの誤作動を起こすなどの悪影響を及ぼす。離型フィルムを剥離する際の静電気の発生を抑制する手段として、粘着剤層に帯電防止性を付与する方法がある。一方で、近年、帯電防止性能に要求される水準が従来よりも格段に高くなってきている。   Moreover, about the adhesive layer which comprises a polarizing plate, in addition to said technical subject, the release film and release paper (henceforth a release film are demonstrated as an example) attached | subjected to an adhesive surface in the case of sticking Although it is necessary to peel off, there is a problem that static electricity is generated at the time of peeling and affects the functional material laminated through the adhesive layer. Specifically, when static electricity is generated when the release film is peeled from the pressure-sensitive adhesive layer provided on the polarizing plate, the static electricity affects the liquid crystal layer inside the liquid crystal cell and causes a problem. In addition, the liquid crystal display device with a touch sensor adversely affects the malfunction of the capacitance sensor. As a means for suppressing the generation of static electricity when peeling the release film, there is a method of imparting antistatic properties to the pressure-sensitive adhesive layer. On the other hand, in recent years, the level required for antistatic performance has become much higher than before.

帯電防止性能を上げるためには、帯電防止剤を添加する必要がある。しかし、添加量が多すぎると、粘着剤の凝集力が低下し、特に厳しい耐久性条件では、粘着剤層の剥がれや発泡が発生する傾向がある。そのため、形成した粘着剤層が、厳しい耐久条件下でも満足できる耐久性(以下、「厳しい条件下での耐久性」と呼ぶ)を有し、且つ、表示装置の表示面における色むら・白抜け現象の発生を抑制でき、しかも、前記の離型フィルムを剥離する際に優れた帯電防止性能を発現したものにすることは非常に困難であり、実現できていなかった。   In order to improve the antistatic performance, it is necessary to add an antistatic agent. However, when the addition amount is too large, the cohesive force of the pressure-sensitive adhesive decreases, and the pressure-sensitive adhesive layer tends to peel off or foam under particularly severe durability conditions. Therefore, the formed pressure-sensitive adhesive layer has durability that can be satisfied even under severe durability conditions (hereinafter referred to as “durability under severe conditions”), and color unevenness and white spots on the display surface of the display device. Generation of the phenomenon can be suppressed, and it has been very difficult to realize an excellent antistatic performance when the release film is peeled off, and it has not been realized.

特に、液晶表示装置は、近年、広範な分野で多用されているため、例えば、カーナビゲーションなどの車載用途では、密閉空間となる車内が極めて高い温度になり、その使用環境も多様さを増しており、従来に増してより厳しい条件下での耐久性が求められている。このため、従来の、室温に載置されるTV用などの液晶表示装置に用いられている粘着剤では耐久性が十分でないという課題がある。   In particular, liquid crystal display devices have been widely used in a wide range of fields in recent years. For example, in in-vehicle applications such as car navigation, the interior of a vehicle that becomes a sealed space becomes extremely high temperature, and its usage environment has also been diversified. Therefore, there is a demand for durability under more severe conditions than ever before. For this reason, the conventional adhesive used for liquid crystal display devices such as for TV mounted at room temperature has a problem that durability is not sufficient.

これら問題を有する液晶表示装置に用いられる粘着剤に関しては、これまでも種々の提案がされている。例えば、特許文献1では、(メタ)アクリル酸エステルと芳香環を有する不飽和単量体(アクリル酸2−フェノキシエチル)と極性官能基を有する不飽和単量体とを含む単量体混合物から得られる共重合体と、室温において固体であるイオン性化合物(帯電防止剤)と、架橋剤とからなる粘着剤組成物が提案されている。また、特許文献2では、モノマー単位として、アルキル(メタ)アクリレート及び芳香族環を含有するアルキル(メタ)アクリレートを含有する(メタ)アクリル系ポリマー(A)及びアルカリ金属塩(B)を含有する粘着剤組成物についての提案がされている。さらに、特許文献3では、重合体を構成するモノマー単位として、脂環式構造含有モノマー(a1)、芳香環含有モノマー(a2)及びオキシアルキレン基含有モノマー(a3)を含有する(メタ)アクリル酸エステル共重合体(A)と、架橋剤(B)とを含む粘着性組成物が提案されている。   Various proposals have been made regarding adhesives used in liquid crystal display devices having these problems. For example, in Patent Document 1, from a monomer mixture containing (meth) acrylic acid ester, an unsaturated monomer having an aromatic ring (2-phenoxyethyl acrylate) and an unsaturated monomer having a polar functional group. A pressure-sensitive adhesive composition comprising a copolymer obtained, an ionic compound (antistatic agent) that is solid at room temperature, and a crosslinking agent has been proposed. Moreover, in patent document 2, the (meth) acrylic-type polymer (A) and alkali metal salt (B) containing the alkyl (meth) acrylate and the alkyl (meth) acrylate containing an aromatic ring are contained as a monomer unit. Proposals have been made for adhesive compositions. Furthermore, in Patent Document 3, (meth) acrylic acid containing an alicyclic structure-containing monomer (a1), an aromatic ring-containing monomer (a2) and an oxyalkylene group-containing monomer (a3) as monomer units constituting the polymer. An adhesive composition containing an ester copolymer (A) and a crosslinking agent (B) has been proposed.

特開2010−066755号公報JP 2010-066675 特開2016−028287号公報Japanese Patent Laying-Open No. 2006-028287 特開2017−134134号公報JP 2017-134134 A

しかしながら、本発明者らの検討によれば、特許文献1で提案されている粘着剤組成物は、形成される粘着剤層が、近年、要求されている前記した厳しい条件下での耐久性の実現と、高いレベルでの帯電防止性能の付与の両立を実現するまでには至っていない。また、特許文献2で提案されている粘着剤組成物や、特許文献3で提案されている粘着剤組成物は、いずれも、優れた帯電防止性能を有する粘着剤層が得られるとされているものの、近年の、厳しい使用環境下に載置した場合などに要求されている厳しい条件下での耐久性を満足するものではなかった。   However, according to the study of the present inventors, the pressure-sensitive adhesive composition proposed in Patent Document 1 has a pressure-sensitive adhesive layer that has a durability under the severe conditions described above, which has recently been required. It has not yet been achieved to realize both realization and imparting antistatic performance at a high level. In addition, the pressure-sensitive adhesive composition proposed in Patent Document 2 and the pressure-sensitive adhesive composition proposed in Patent Document 3 are all said to provide a pressure-sensitive adhesive layer having excellent antistatic performance. However, it did not satisfy the durability under severe conditions required in recent years when it was placed in a severe use environment.

従って、本発明の目的は、近年、広範な分野で多用されている偏光板を構成する粘着剤層の形成に有用な、未だ実現できていない優れた帯電防止性能を有し、且つ、厳しい条件下での耐久性と、表示画面に生じる色むら・白抜け現象の発生を抑制できる粘着剤シートを提供することである。特に、本発明の目的は、上記した有用な粘着剤シートの粘着剤層を形成するための粘着剤組成物を提供することである。   Accordingly, the object of the present invention is to provide an excellent antistatic performance that has not been realized yet, and is used under severe conditions, which is useful for forming a pressure-sensitive adhesive layer constituting a polarizing plate that is widely used in a wide range of fields in recent years. It is to provide a pressure-sensitive adhesive sheet capable of suppressing the occurrence of unevenness of color and white spots occurring on a display screen. In particular, an object of the present invention is to provide a pressure-sensitive adhesive composition for forming a pressure-sensitive adhesive layer of the above-described useful pressure-sensitive adhesive sheet.

上記の目的は、下記の本発明によって達成される。すなわち、本発明は、粘着剤シートに関する以下の発明を提供する。
[1]離型フィルム又は離型紙と粘着剤層とを有してなる、偏光板貼着用の粘着剤シートであって、
前記粘着剤層は、少なくとも、アクリル系共重合体(A)と、硬化剤(B)と、帯電防止剤(C)とを含有してなる粘着剤組成物からなり、
前記アクリル系共重合体(A)は、単量体組成が、反応性官能基を有さないエチレン性不飽和単量体(a1)の少なくとも1種を、50質量%以上、85質量%未満で含み、下記一般式(1)で表される単量体(a2)の少なくとも1種を、15質量%より多く、50質量%以下で含むものであり、且つ、
前記単量体(a1)と前記単量体(a2)との合算100質量部に対して、0.01質量部以上、5質量部以下で、反応性官能基を有するエチレン性不飽和単量体(a3)の少なくとも1種を含む単量体を共重合してなる、
前記粘着剤層の表面抵抗値が、5.0×109Ω/□未満であることを特徴とする粘着剤シート。

Figure 0006564995
(一般式(1)中、R1は水素原子又はメチル基を表し、R2は、水素原子、アルキル基、アラルキル基、もしくはアリール基のいずれかを表し、n=2〜9のいずれかの整数である。) The above object is achieved by the present invention described below. That is, this invention provides the following invention regarding an adhesive sheet.
[1] An adhesive sheet for attaching a polarizing plate, comprising a release film or release paper and an adhesive layer,
The pressure-sensitive adhesive layer is composed of a pressure-sensitive adhesive composition containing at least an acrylic copolymer (A), a curing agent (B), and an antistatic agent (C),
The acrylic copolymer (A) has a monomer composition of at least one of the ethylenically unsaturated monomers (a1) having no reactive functional group, and is 50% by mass or more and less than 85% by mass. Including at least one monomer (a2) represented by the following general formula (1) in an amount of more than 15% by mass and 50% by mass or less, and
An ethylenically unsaturated monomer having a reactive functional group at 0.01 parts by mass or more and 5 parts by mass or less with respect to 100 parts by mass of the total of the monomer (a1) and the monomer (a2). Copolymerized with a monomer containing at least one of the body (a3),
A pressure-sensitive adhesive sheet, wherein the pressure-sensitive adhesive layer has a surface resistance value of less than 5.0 × 10 9 Ω / □.
Figure 0006564995
(In General Formula (1), R 1 represents a hydrogen atom or a methyl group, R 2 represents a hydrogen atom, an alkyl group, an aralkyl group, or an aryl group, and any one of n = 2 to 9 (It is an integer.)

本発明の好ましい形態としては、下記のものが挙げられる。
[2]前記反応性官能基を有するエチレン性不飽和単量体(a3)の反応性官能基が、水酸基、カルボキシ基、グリシジル基及び窒素含有基からなる群から選択される少なくともいずれかである上記[1]に記載の粘着剤シート。
[3]前記帯電防止剤(C)は、その構造中にフッ素或いはケイ素のいずれかを含有する化合物(但し、アルカリ金属塩を含まない)であり、且つ、前記アクリル系共重合体(A)100質量部に対して、0.01質量部より多く、10質量部未満の範囲の量で外添されている上記[1]又は[2]に記載の粘着剤シート。
[4]前記硬化剤(B)は、イソシアネート系化合物を含み、且つ、その使用量が、前記アクリル系共重合体(A)100質量部に対して、0.01質量部以上、10質量部以下の範囲内である上記[1]〜[3]のいずれかに記載の粘着剤シート。
[5]前記粘着剤組成物が、さらに、シランカップリング剤(D)を含有する上記[1]〜[4]のいずれかに記載の粘着剤シート。
The following are mentioned as a preferable form of this invention.
[2] The reactive functional group of the ethylenically unsaturated monomer (a3) having the reactive functional group is at least one selected from the group consisting of a hydroxyl group, a carboxy group, a glycidyl group, and a nitrogen-containing group. The pressure-sensitive adhesive sheet according to the above [1].
[3] The antistatic agent (C) is a compound (but not containing an alkali metal salt) containing either fluorine or silicon in its structure, and the acrylic copolymer (A) The pressure-sensitive adhesive sheet according to [1] or [2], wherein the pressure-sensitive adhesive sheet is externally added in an amount of more than 0.01 parts by weight and less than 10 parts by weight with respect to 100 parts by weight.
[4] The curing agent (B) contains an isocyanate compound, and the amount used is 0.01 parts by mass or more and 10 parts by mass with respect to 100 parts by mass of the acrylic copolymer (A). The pressure-sensitive adhesive sheet according to any one of the above [1] to [3], which is within the following range.
[5] The pressure-sensitive adhesive sheet according to any one of [1] to [4], wherein the pressure-sensitive adhesive composition further contains a silane coupling agent (D).

本発明によれば、離型フィルム又は離型紙(以下、「離型フィルム等」と呼ぶ)と粘着剤層とを有してなる、偏光板貼着用の粘着剤シートであり、未だ実現できていない優れた帯電防止性能を有し、且つ、厳しい条件下での耐久性を示し、画像表示部に用いた場合に、色むら・白抜け現象の発生を抑制できる粘着剤層を形成するための粘着剤シートが提供される。また、本発明によれば、上記した優れた性能を有する粘着剤層を形成するために有用な、未だ実現できていない優れた帯電防止性能と、厳しい条件下での耐久性との両立を実現できる粘着剤層の形成を可能にできる粘着剤組成物が提供される。   According to the present invention, a pressure-sensitive adhesive sheet for attaching a polarizing plate, comprising a release film or release paper (hereinafter referred to as “release film”) and an adhesive layer, has not been realized yet. For forming an adhesive layer that has excellent antistatic performance and exhibits durability under severe conditions, and can suppress the occurrence of uneven color and white spots when used in an image display section. An adhesive sheet is provided. In addition, according to the present invention, both the excellent antistatic performance that is useful for forming the above-mentioned pressure-sensitive adhesive layer that has not yet been realized and the durability under severe conditions are realized. A pressure-sensitive adhesive composition capable of forming a pressure-sensitive adhesive layer is provided.

次に、発明を実施するための好ましい形態を挙げて本発明をさらに詳しく説明する。なお、本発明の特許請求の範囲及び明細書における「(メタ)アクリル」という用語は、「アクリル」及び「メタクリル」の双方を意味し、また、「(メタ)アクリレート」という用語は、「アクリレート」及び「メタクリレート」の双方を意味する。   Next, the present invention will be described in more detail with reference to preferred embodiments for carrying out the invention. The term “(meth) acryl” in the claims and the specification of the present invention means both “acryl” and “methacryl”, and the term “(meth) acrylate” "And" methacrylate ".

本発明の粘着剤シートは、液晶表示装置の液晶セルなどの光学部品に偏光板を貼着するために用いられる粘着剤シートであり、粘着剤シートを構成する粘着剤層が、少なくとも、アクリル系共重合体(A)と、硬化剤(B)と、帯電防止剤(C)とを構成成分として含有してなり、さらには、シランカップリング剤(D)を必要に応じて含有する粘着剤組成物によって形成されている。そして、本発明の粘着剤シートは、粘着剤層を形成する粘着剤組成物に含まれるアクリル系共重合体(A)の単量体構成を、前記一般式(1)で規定した特有の単量体(a2)を特定の範囲で含むものとしたことで、粘着剤組成物によって形成される粘着剤層が、その表面抵抗値が5.0×109Ω/□未満の、未だ実現できていない優れた帯電防止性能(以下、「優れた帯電防止性能」と呼ぶ)を示し、且つ、厳しい条件下での耐久性を示す、従来技術で達成できていなかった優れた性能の両立を実現したものである。以下、本発明を構成するこれらの成分について、それぞれ説明する。 The pressure-sensitive adhesive sheet of the present invention is a pressure-sensitive adhesive sheet used for sticking a polarizing plate to an optical component such as a liquid crystal cell of a liquid crystal display device, and the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive sheet is at least acrylic. A pressure-sensitive adhesive containing a copolymer (A), a curing agent (B), and an antistatic agent (C) as constituent components, and further containing a silane coupling agent (D) as necessary. Formed by the composition. The pressure-sensitive adhesive sheet according to the present invention is a specific single unit defined by the above general formula (1) for the monomer composition of the acrylic copolymer (A) contained in the pressure-sensitive adhesive composition forming the pressure-sensitive adhesive layer. By including the monomer (a2) in a specific range, the pressure-sensitive adhesive layer formed of the pressure-sensitive adhesive composition can still be realized with a surface resistance value of less than 5.0 × 10 9 Ω / □. It has excellent antistatic performance (hereinafter referred to as “excellent antistatic performance”) and exhibits durability under harsh conditions. It is a thing. Hereinafter, each of these components constituting the present invention will be described.

[アクリル系共重合体(A)]
アクリル系共重合体(A)は、単量体組成が、反応性官能基を有さないエチレン性不飽和単量体(a1)の少なくとも1種が、50質量%以上、85質量%未満の範囲内であり、下記一般式(1)で表される単量体(a2)の少なくとも1種が、15質量%より多く、50質量%以下の範囲内である構成の共重合体である。そして、単量体(a1)と、単量体(a2)との合算100質量部に対し、0.01質量部以上、5質量部以下の範囲内の量で、反応性官能基を有するエチレン性不飽和単量体(a3)の少なくとも1種を含む単量体組成で、共重合してなる、アクリル系共重合体である。
[Acrylic copolymer (A)]
The acrylic copolymer (A) has a monomer composition in which at least one of the ethylenically unsaturated monomers (a1) having no reactive functional group is 50% by mass or more and less than 85% by mass. Within the range, at least one of the monomers (a2) represented by the following general formula (1) is a copolymer having a constitution of more than 15% by mass and not more than 50% by mass. And ethylene which has a reactive functional group in the quantity in the range of 0.01 mass part or more and 5 mass parts or less with respect to 100 mass parts total of a monomer (a1) and a monomer (a2). It is an acrylic copolymer obtained by copolymerization with a monomer composition containing at least one kind of the polymerizable unsaturated monomer (a3).

Figure 0006564995
(一般式(1)中、R1は水素原子又はメチル基を表し、R2は、水素原子、アルキル基、アラルキル基、もしくはアリール基のいずれかを表し、n=2〜9のいずれかの整数である。)
Figure 0006564995
(In General Formula (1), R 1 represents a hydrogen atom or a methyl group, R 2 represents a hydrogen atom, an alkyl group, an aralkyl group, or an aryl group, and any one of n = 2 to 9 (It is an integer.)

(単量体(a1))
反応性官能基を有さないエチレン性不飽和単量体(a1)(以下、単に「(a1)成分」とも記載する)は、アクリル系共重合体(A)の、単量体(a1)及び単量体(a2)の単量体組成中に、50質量%以上、85質量%未満の割合で使用する。(a1)成分の割合が50質量%未満であると、粘着剤層を形成した場合に、基材への密着性や粘着剤層の可撓性が低下し、基材からの剥れや浮きが生じ、十分な耐久性が得られない。一方、(a1)成分の割合が85質量%以上であると、基材への密着性が不足し、厳しい耐久性条件では粘着剤層の発泡が発生する。また、帯電防止性能も不足してしまう。
(Monomer (a1))
The ethylenically unsaturated monomer (a1) having no reactive functional group (hereinafter also simply referred to as “component (a1)”) is a monomer (a1) of the acrylic copolymer (A). And in the monomer composition of the monomer (a2), it is used in a proportion of 50% by mass or more and less than 85% by mass. When the ratio of the component (a1) is less than 50% by mass, when the pressure-sensitive adhesive layer is formed, the adhesion to the base material and the flexibility of the pressure-sensitive adhesive layer are reduced, and peeling or floating from the base material. As a result, sufficient durability cannot be obtained. On the other hand, when the proportion of the component (a1) is 85% by mass or more, the adhesiveness to the substrate is insufficient, and foaming of the pressure-sensitive adhesive layer occurs under severe durability conditions. In addition, the antistatic performance is insufficient.

(a1)成分としては、例えば、炭素数が1〜18の(メタ)アクリル酸エステル単量体を挙げることができる。具体的には、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、2−エチルへキシル(メタ)アクリレート、オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、イソノニル(メタ)アクリレート、ラウリル(メタ)アクリレートなどのアルキル(メタ)アクリレートを挙げることができる。これらは1種単独で又は2種以上組み合わせて用いることができる。   (A1) As a component, a C1-C18 (meth) acrylic acid ester monomer can be mentioned, for example. Specifically, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate And alkyl (meth) acrylates such as isooctyl (meth) acrylate, isononyl (meth) acrylate, and lauryl (meth) acrylate. These can be used alone or in combination of two or more.

(単量体(a2))
アクリル系共重合体(A)は、単量体(a1)及び単量体(a2)の単量体組成中に、下記一般式(1)で表される単量体(a2)(以下、単に「(a2)成分」とも記載する)を、15質量%より多く、50質量%以下で占める割合で含んで合成される。上記の単量体組成中に(a2)成分を上記範囲で含むことにより、後述する帯電防止剤(C)を併用してなる粘着剤層において、従来技術で実現できていなかった、厳しい条件下での耐久性と優れた帯電防止性能とを両立することが可能になる。すなわち、(a2)成分が上記範囲外であると、形成される粘着剤層において、優れた帯電防止性能と、厳しい条件下での耐久性の両立の実現が難しくなる。
(Monomer (a2))
In the monomer composition of the monomer (a1) and the monomer (a2), the acrylic copolymer (A) is a monomer (a2) represented by the following general formula (1) (hereinafter, (Simply described as “component (a2)”) in a proportion of more than 15% by mass and 50% by mass or less. By including the component (a2) in the above-mentioned range in the above monomer composition, in the pressure-sensitive adhesive layer formed by using the antistatic agent (C) described later, severe conditions that could not be realized by the prior art It is possible to achieve both durability and excellent antistatic performance. That is, when the component (a2) is outside the above range, it is difficult to achieve both excellent antistatic performance and durability under severe conditions in the formed pressure-sensitive adhesive layer.

Figure 0006564995
(一般式(1)中、R1は水素原子又はメチル基を表し、R2は、水素原子、アルキル基、アラルキル基、もしくはアリール基のいずれかを表し、n=2〜9のいずれかの整数である。)
Figure 0006564995
(In General Formula (1), R 1 represents a hydrogen atom or a methyl group, R 2 represents a hydrogen atom, an alkyl group, an aralkyl group, or an aryl group, and any one of n = 2 to 9 (It is an integer.)

具体的な(a2)成分としては、例えば、フェノキシジエチレングリコールアクリレート、フェノキシトリエチレングリコールアクリレート及びノニルフェノキシポリエチレングリコールアクリレートなどを挙げることができる。これらは、1種単独で又は2種以上組み合わせて用いることができる。   Specific examples of the component (a2) include phenoxydiethylene glycol acrylate, phenoxytriethylene glycol acrylate, and nonylphenoxy polyethylene glycol acrylate. These can be used alone or in combination of two or more.

(単量体(a3))
アクリル系共重合体(A)を合成する単量体組成は、上記した(a1)成分及び(a2)成分に加えて、(a1)成分及び(a2)成分の合算100質量部に対して、反応性官能基を有するエチレン性不飽和単量体(a3)(以下、単に「(a3)成分」とも記載する)を、0.01質量部以上、5質量部以下の量で添加して構成される。より好ましくは、0.01質量部以上、3質量部以下である。本発明を構成する粘着剤組成物の被膜形成樹脂が、硬化剤と反応する(a3)成分を上記範囲で含むことで、より耐久性に優れる粘着剤層の形成が可能になる。反応性官能基としては、水酸基やグリシジル基やアミド基が挙げられるが、中でも水酸基を有するエチレン性不飽和単量体を用いることが好ましい。アクリル系共重合体(A)の単量体組成に、(a3)成分が、(a1)成分と(a2)成分との合算100質量部に対して上記範囲より少ないと、粘着剤層の凝集力が低下し、本発明が課題としている厳しい耐久性条件下では、粘着剤層の発泡が発生し、上記範囲を超えると、粘着剤層の基材に対する密着性が損なわれ、剥がれが発生するおそれがあるので好ましくない。
(Monomer (a3))
In addition to the component (a1) and component (a2) described above, the monomer composition for synthesizing the acrylic copolymer (A) is based on 100 parts by mass of the component (a1) and component (a2). Consists of an ethylenically unsaturated monomer (a3) having a reactive functional group (hereinafter also referred to simply as “component (a3)”) in an amount of 0.01 parts by mass or more and 5 parts by mass or less. Is done. More preferably, they are 0.01 mass part or more and 3 mass parts or less. When the film-forming resin of the pressure-sensitive adhesive composition constituting the present invention contains the component (a3) that reacts with the curing agent in the above range, it is possible to form a pressure-sensitive adhesive layer with higher durability. Examples of the reactive functional group include a hydroxyl group, a glycidyl group, and an amide group. Among them, an ethylenically unsaturated monomer having a hydroxyl group is preferably used. In the monomer composition of the acrylic copolymer (A), when the component (a3) is less than the above range with respect to 100 parts by mass of the total of the components (a1) and (a2), the pressure-sensitive adhesive layer aggregates. Under the severe durability conditions that the present invention is subject to, the foaming of the pressure-sensitive adhesive layer occurs, and when the above range is exceeded, the adhesiveness of the pressure-sensitive adhesive layer to the base material is impaired and peeling occurs. This is not preferable because of fear.

(a3)成分としては、例えば、ヒドロキシエチル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレートなどの水酸基含有(メタ)アクリル酸エステル単量体、(メタ)アクリル酸、β−カルボキシエチル(メタ)アクリレートなどのカルボキシ基含有単量体、グリシジル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレートグリシジルエーテルなどのグリシジル基含有単量体、(メタ)アクリルアミド、ジメチルアミノプロピル(メタ)アクリルアミドなどのアミド系単量体を挙げることができる。これらは1種単独で又は2種以上組み合わせて用いることができる。   Examples of the component (a3) include hydroxyl group-containing (meth) acrylic acid ester monomers such as hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate, (meth) acrylic acid, β-carboxyethyl (meta ) Carboxy group-containing monomers such as acrylate, glycidyl (meth) acrylate, glycidyl group-containing monomers such as 4-hydroxybutyl (meth) acrylate glycidyl ether, (meth) acrylamide, dimethylaminopropyl (meth) acrylamide, etc. Examples thereof include amide monomers. These can be used alone or in combination of two or more.

(物性)
上記した(a1)成分〜(a3)成分を単量体組成に含むアクリル系共重合体(A)は、その重量平均分子量(GPC測定、標準ポリスチレン換算)が、100万以上、250万以下であることが好ましい。より好ましい重量平均分子量は、120万〜220万の範囲である。重量平均分子量が100万未満であると、粘着剤組成物とし、かつ、偏光板の粘着剤層として用いられた場合、粘着剤層の耐久性が不十分となる傾向がある。一方、重量平均分子量が、250万を超えると、アクリル系共重合体の粘度が非常に高く、塗工性も悪化するため好ましくない。
(Physical properties)
The acrylic copolymer (A) containing the above components (a1) to (a3) in the monomer composition has a weight average molecular weight (GPC measurement, standard polystyrene conversion) of 1 million or more and 2.5 million or less. Preferably there is. A more preferred weight average molecular weight is in the range of 1,200,000 to 2,200,000. When the weight average molecular weight is less than 1,000,000, when used as a pressure-sensitive adhesive composition and as a pressure-sensitive adhesive layer of a polarizing plate, the durability of the pressure-sensitive adhesive layer tends to be insufficient. On the other hand, when the weight average molecular weight exceeds 2.5 million, the viscosity of the acrylic copolymer is very high and the coating property is also deteriorated, which is not preferable.

上述した条件を満たすアクリル系共重合体(A)は、通常の溶液重合、塊状重合、乳化重合又は懸濁重合などにより製造することができる。特に、アクリル系共重合体(A)が溶液として得られる溶液重合により製造することが好ましい。すなわち、アクリル系共重合体(A)が溶液として得られることにより、そのまま本実施の形態の粘着剤組成物の製造に使用することができる。この溶液重合に使用する溶剤としては、例えば、酢酸エチル、トルエン、n−ヘキサン、アセトン及びメチルエチルケトンなどの有機溶剤を挙げることができる。   The acrylic copolymer (A) satisfying the above-described conditions can be produced by ordinary solution polymerization, bulk polymerization, emulsion polymerization, suspension polymerization, or the like. In particular, it is preferable that the acrylic copolymer (A) is produced by solution polymerization obtained as a solution. That is, by obtaining the acrylic copolymer (A) as a solution, it can be used as it is for the production of the pressure-sensitive adhesive composition of the present embodiment. Examples of the solvent used for this solution polymerization include organic solvents such as ethyl acetate, toluene, n-hexane, acetone, and methyl ethyl ketone.

(重合開始剤)
上記した(a1)成分〜(a3)成分を含む単量体を共重合する際に使用する重合開始剤としては、従来公知のものを使用することができる。例えば、ベンゾイルパーオキシド、ラウリルパーオキシドなどの過酸化物;アゾビスイソブチロニトリル、アゾビスバレロニトリルなどのアゾビス化合物;高分子アゾ重合開始剤などを挙げることができ、これらは単独で或いは組み合わせて用いることができる。また、合成するアクリル系共重合体(A)の分子量を調整するために、従来公知の連鎖移動剤を適宜に使用することもできる。
(Polymerization initiator)
A conventionally well-known thing can be used as a polymerization initiator used when copolymerizing the monomer containing above-mentioned (a1) component-(a3) component. Examples thereof include peroxides such as benzoyl peroxide and lauryl peroxide; azobis compounds such as azobisisobutyronitrile and azobisvaleronitrile; polymer azo polymerization initiators, and these may be used alone or in combination. Can be used. Moreover, in order to adjust the molecular weight of the acryl-type copolymer (A) to synthesize | combine, a conventionally well-known chain transfer agent can also be used suitably.

[硬化剤(B)]
本発明で用いる粘着剤組成物を構成する硬化剤(B)は、イソシアネート系化合物を含み、且つ、その使用量が、前記アクリル系共重合体(A)100質量部に対して、0.01質量部以上、10質量部以下の範囲内、0.01〜4.00質量部の範囲内であることがより好ましい。本発明では、上記に併用して、必要に応じて下記に挙げる従来公知の硬化剤を使用することができる。例えば、金属キレート化合物、エポキシ系化合物、アジリジン系化合物及びメラミン系化合物を挙げることができる。その場合のこれらの使用量は、前記アクリル系共重合体(A)100質量部に対して、0.1質量部以上、15質量部以下の範囲内、より好ましくは、0.1〜10質量部の範囲内であることが好ましい。本発明で用いる粘着剤組成物を構成する硬化剤(B)の使用量は、前記したアクリル系共重合体(A)の原料である反応性官能基を有するエチレン性不飽和単量体(a3)の配合量や種類に応じて適宜に決定すればよい。使用量が、上記範囲よりも少ないと、粘着剤層の凝集力が低下し、本発明が課題としている厳しい耐久性条件下では、粘着剤層の発泡が発生するおそれがあり、一方、上記範囲を超えると、粘着剤組成物の凝集力が過多となり、貼着する偏光板の剥れの原因になるおそれがあるので好ましくない。
[Curing agent (B)]
The curing agent (B) constituting the pressure-sensitive adhesive composition used in the present invention contains an isocyanate compound, and the amount used is 0.01 with respect to 100 parts by mass of the acrylic copolymer (A). More preferably, it is in the range of not less than 10 parts by mass and not more than 10 parts by mass, and in the range of 0.01 to 4.00 parts by mass. In the present invention, conventionally known curing agents listed below can be used as necessary in combination with the above. For example, a metal chelate compound, an epoxy compound, an aziridine compound, and a melamine compound can be mentioned. In this case, the amount used is within a range of 0.1 parts by mass or more and 15 parts by mass or less, more preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the acrylic copolymer (A). It is preferably within the range of parts. The amount of the curing agent (B) constituting the pressure-sensitive adhesive composition used in the present invention is the amount of the ethylenically unsaturated monomer (a3) having a reactive functional group that is a raw material of the acrylic copolymer (A). ) May be appropriately determined according to the blending amount and type. When the amount used is less than the above range, the cohesive force of the pressure-sensitive adhesive layer is lowered, and the pressure-sensitive adhesive layer may be foamed under severe durability conditions, which is the subject of the present invention. If it exceeds 1, the cohesive force of the pressure-sensitive adhesive composition becomes excessive, which may cause peeling of the polarizing plate to be adhered, which is not preferable.

イソシアネート系化合物としては、1分子中にイソシアネート基を2個以上有するポリイソシアネート化合物が好ましく、例えば、ヘキサメチレンジイソシアネート、キシリレンジイソシアネート、トリレンジイソシアネート、イソホロンジイソシアネートなどとトリメチロールプロパンなどとのアダクト体、イソシアヌレート化合物、ビュレット型化合物、などを挙げることができる。好ましくは、トリレンジイソシアネート及びキシリレンジイソシアネートの化合物であり、単独で、或いは、組み合わせて用いることができる。   As the isocyanate compound, a polyisocyanate compound having two or more isocyanate groups in one molecule is preferable, for example, an adduct of hexamethylene diisocyanate, xylylene diisocyanate, tolylene diisocyanate, isophorone diisocyanate and trimethylolpropane, Examples include isocyanurate compounds and burette type compounds. Preferably, it is a compound of tolylene diisocyanate and xylylene diisocyanate, and can be used alone or in combination.

上記のイソシアネート系化合物に併用して、必要に応じて使用できる硬化剤の具体的なものとしては、下記のものが挙げられる。金属キレート化合物としては、例えば、アルミニウムキレート、ジルコニウムキレート、チタニウムキレートなどの金属キレート化合物が挙げられる。エポキシ化合物としては、ビスフェノール型化合物、脂肪族グリシジルエーテル化合物、ビフェニル型化合物の他、分子内にエポキシ基を2つ以上有するエポキシ系樹脂を挙げることができる。また、その他の架橋剤を用いることもでき、アジリジン系化合物、メラミン系化合物等が挙げられる。   Specific examples of the curing agent that can be used in combination with the above-mentioned isocyanate-based compound include the following. Examples of the metal chelate compound include metal chelate compounds such as aluminum chelate, zirconium chelate and titanium chelate. Examples of the epoxy compound include bisphenol type compounds, aliphatic glycidyl ether compounds, and biphenyl type compounds, as well as epoxy resins having two or more epoxy groups in the molecule. Other cross-linking agents can also be used, and examples thereof include aziridine compounds and melamine compounds.

[帯電防止剤(C)]
本発明の粘着剤シートを構成する粘着剤層は、上記したアクリル系共重合体(A)及び硬化剤(B)と共に、帯電防止剤(C)を構成成分として含有する粘着剤組成物からなる。粘着剤組成物が帯電防止剤(C)を含有してなることで、形成した粘着剤層は、厳しい条件下での耐久性を示すと同時に、その表面抵抗値が5.0×109Ω/□未満の、従来技術では達成できていなかった優れた帯電防止性能を示すものになる。
[Antistatic agent (C)]
The pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive sheet of the present invention comprises a pressure-sensitive adhesive composition containing an antistatic agent (C) as a constituent component together with the above-described acrylic copolymer (A) and curing agent (B). . Since the pressure-sensitive adhesive composition contains the antistatic agent (C), the formed pressure-sensitive adhesive layer exhibits durability under severe conditions and has a surface resistance value of 5.0 × 10 9 Ω. It exhibits an excellent antistatic performance less than / □, which could not be achieved by the prior art.

帯電防止剤(C)としては、特に限定されず、従来公知のものを使用することができる。中でも、その構造中に、フッ素或いはケイ素のいずれかを含有する化合物(但し、アルカリ金属塩は含まない)であることが好ましい。具体的には、例えば、エチルメチルイミダゾリウムビス(トリフルオロメタンスルホニル)イミド、エチルメチルイミダゾリウムビス(フルオロスルホニル)イミド、4−メチル−1−オクチルピリジニウムビス(トリフルオロメタンスルホニル)イミド、4−メチル−1−オクチルピリジニウムビス(フルオロスルホニル)イミド、トリブチルメチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、トリブチルベンジルアンモニウムビス(フルオロスルホニル)イミド、ラウリルトリメチルアンモニウムビス(フルオロスルホニル)イミド、1−オクチル−4−メチルピリジニウムヘキサフルオロホスフェートなどを挙げることができる。   It does not specifically limit as an antistatic agent (C), A conventionally well-known thing can be used. Especially, it is preferable that it is a compound (however, an alkali metal salt is not included) containing either fluorine or silicon in the structure. Specifically, for example, ethylmethylimidazolium bis (trifluoromethanesulfonyl) imide, ethylmethylimidazolium bis (fluorosulfonyl) imide, 4-methyl-1-octylpyridinium bis (trifluoromethanesulfonyl) imide, 4-methyl- 1-octylpyridinium bis (fluorosulfonyl) imide, tributylmethylammonium bis (trifluoromethanesulfonyl) imide, tributylbenzylammonium bis (fluorosulfonyl) imide, lauryltrimethylammonium bis (fluorosulfonyl) imide, 1-octyl-4-methylpyridinium Examples include hexafluorophosphate.

上記した帯電防止剤(C)の使用量は、本発明で規定する特定の構成のアクリル系共重合体(A)100質量部に対して、0.01質量部より多く、10質量部未満の範囲で外添することが好ましい。より好ましい帯電防止剤(C)の使用量は、0.1〜8質量部である。帯電防止剤(C)の量を上記範囲とすることで、優れた帯電防止性能と、厳しい条件下での耐久性能とを両立した粘着剤層を有する粘着剤シートとできる。上記範囲より少ないと目的とする優れた帯電防止性能が付与できず、上記範囲よりも多いと、形成した粘着剤層の凝集力が低下し、耐久性に影響を及ぼす場合があるので好ましくない。   The amount of the antistatic agent (C) used is more than 0.01 parts by weight and less than 10 parts by weight with respect to 100 parts by weight of the acrylic copolymer (A) having a specific configuration defined in the present invention. It is preferable to externally add in the range. A more preferable amount of the antistatic agent (C) is 0.1 to 8 parts by mass. By setting the amount of the antistatic agent (C) within the above range, a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer that achieves both excellent antistatic performance and durability under severe conditions can be obtained. If the amount is less than the above range, the desired excellent antistatic performance cannot be imparted. If the amount is more than the above range, the cohesive force of the formed pressure-sensitive adhesive layer is lowered, which may affect the durability.

[その他の成分]
本発明の粘着剤シートを構成する粘着剤組成物は、さらに、シランカップリング剤(D)を含有する形態とすることができる。使用するシランカップリング剤(D)としては、粘着剤の分野において公知のシランカップリング剤をいずれも使用することができる。シランカップリング剤(D)の使用量は、アクリル系共重合体(A)100質量部に対して、0.01〜5質量部の範囲内であることが好ましい。
[Other ingredients]
The pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive sheet of the present invention can further be in a form containing a silane coupling agent (D). Any silane coupling agent known in the field of pressure-sensitive adhesives can be used as the silane coupling agent (D) to be used. It is preferable that the usage-amount of a silane coupling agent (D) exists in the range of 0.01-5 mass parts with respect to 100 mass parts of acrylic copolymers (A).

本発明の粘着剤シートを構成する粘着剤組成物は、さらに、粘着力を調整するなどの目的で、必要な要求性能に応じて、本発明の効果を損なわない範囲において、種々の添加剤を含有させてもよい。例えば、テルペン系、テルペン−フェノール系、クマロンインデン系、スチレン系、ロジン系、キシレン系、フェノール系又は石油系などの粘着性付与樹脂、酸化防止剤、紫外線吸収剤、充填剤、顔料などを含有させることができる。   The pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive sheet of the present invention further includes various additives in a range that does not impair the effects of the present invention, depending on the required required performance, for the purpose of adjusting the adhesive force. You may make it contain. For example, terpene-based, terpene-phenol-based, coumarone-indene-based, styrene-based, rosin-based, xylene-based, phenol-based or petroleum-based tackifier resins, antioxidants, ultraviolet absorbers, fillers, pigments, etc. It can be included.

[粘着剤シートの粘着剤層の表面抵抗値]
本発明の粘着剤シートは、前記した構成の粘着剤組成物によって形成される粘着剤層の表面抵抗値が、5.0×109Ω/□未満と、従来にない低い値を示すものであることを特徴とする。好ましくは、4.0×109Ω/□以下、より好ましくは、2.0×109Ω/□以下である。従来の粘着剤組成物によって粘着剤層を形成した場合、表面抵抗値を5.0×109Ω/□未満とするためには多くの帯電防止剤を使用する必要があり、帯電防止剤を多くすると凝集力が低下するため、高温(105℃や115℃)或いは高温高湿下の厳しい環境条件下では、耐久性が劣ってしまうという問題があった。これに対し、本発明の粘着剤シートを構成する粘着剤層は、アクリル系共重合体(A)の単量体組成として、一般式(1)で規定する(a2)成分を特定の割合で使用することにより、上記した厳しい耐久性条件でも、剥れや発泡が発生せず、しかも、偏光フィルムなどへの静電気の影響を低減でき、表面抵抗値を5.0×109Ω/□未満とすることができるという驚くべき効果を得ている。
[Surface resistance value of the adhesive layer of the adhesive sheet]
In the pressure-sensitive adhesive sheet of the present invention, the surface resistance value of the pressure-sensitive adhesive layer formed by the pressure-sensitive adhesive composition having the above-described structure is less than 5.0 × 10 9 Ω / □, which is a low value that has not been conventionally achieved. It is characterized by being. Preferably, it is 4.0 × 10 9 Ω / □ or less, more preferably 2.0 × 10 9 Ω / □ or less. When the pressure-sensitive adhesive layer is formed by the conventional pressure-sensitive adhesive composition, it is necessary to use many antistatic agents in order to make the surface resistance value less than 5.0 × 10 9 Ω / □. When the number is increased, the cohesive force is lowered, so that there is a problem that durability is deteriorated under severe environmental conditions such as high temperature (105 ° C. or 115 ° C.) or high temperature and high humidity. On the other hand, the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive sheet of the present invention has a specific proportion of the component (a2) defined by the general formula (1) as the monomer composition of the acrylic copolymer (A). By using it, peeling and foaming will not occur even under the above severe durability conditions, and the influence of static electricity on the polarizing film etc. can be reduced, and the surface resistance value is less than 5.0 × 10 9 Ω / □ It has a surprising effect that it can be.

本発明で規定する表面抵抗値は、三菱ケミカルアナリテック社製の高抵抗率計(商品名:ハイレスタ-UX MCP−HT450)を用いて測定した値である。具体的には、離型フィルムに厚み20μmの粘着剤層を形成して評価サンプルを作製し、測定用のサイズに切断した後、離型フィルムを剥がし、温度23±2℃、湿度50±5%RHの、恒温恒湿室にて、高抵抗率計を用いて計測した値である。   The surface resistance value defined in the present invention is a value measured using a high resistivity meter (trade name: Hiresta-UX MCP-HT450) manufactured by Mitsubishi Chemical Analytech. Specifically, an evaluation sample is prepared by forming a pressure-sensitive adhesive layer having a thickness of 20 μm on a release film, cut into a measurement size, and then peeled off, and the temperature is 23 ± 2 ° C. and the humidity is 50 ± 5. It is a value measured using a high resistivity meter in a constant temperature and humidity chamber of% RH.

[偏光板]
上述した粘着剤組成物によって形成された粘着剤層を有する本発明の粘着剤シートは、偏光板の貼着に用いるものである。本発明の粘着剤シートの形態としては、離型フィルム等と粘着剤層とを有していればよく、特に限定されない。離型フィルム等の上に粘着剤層が形成されている、偏光板に貼着される前の状態のものが一般的である。本発明の顕著な効果の一つは、上記した、粘着剤層の一方の粘着面が偏光板に積層され、他方の粘着面に離型フィルム等が積層した状態から、離型フィルム等を剥離して、例えば、ガラス基板の外面に貼り合せて使用されるような状況において得られる。すなわち、本発明の粘着剤シートは、帯電防止性能に優れているため、上記した状況において、粘着剤層から離型フィルムを剥離する際に発生する静電気の量を抑えることができる。この結果、静電気の発生によって引き起こされる液晶表示装置への不都合な影響を低減できる。
[Polarizer]
The pressure-sensitive adhesive sheet of the present invention having a pressure-sensitive adhesive layer formed of the pressure-sensitive adhesive composition described above is used for sticking a polarizing plate. The form of the pressure-sensitive adhesive sheet of the present invention is not particularly limited as long as it has a release film and a pressure-sensitive adhesive layer. In general, a pressure-sensitive adhesive layer is formed on a release film or the like, and is in a state before being attached to a polarizing plate. One of the remarkable effects of the present invention is that the release film is peeled off from the state where one adhesive surface of the pressure-sensitive adhesive layer is laminated on the polarizing plate and the release film is laminated on the other adhesive surface. Thus, for example, it is obtained in a situation where it is used by being bonded to the outer surface of a glass substrate. That is, since the pressure-sensitive adhesive sheet of the present invention is excellent in antistatic performance, the amount of static electricity generated when the release film is peeled from the pressure-sensitive adhesive layer in the above-described situation can be suppressed. As a result, an adverse effect on the liquid crystal display device caused by the generation of static electricity can be reduced.

さらに、本発明の粘着剤シートは、上記した効果に加え、より厳しい環境条件下での耐久性にも優れるという従来技術では達成できていなかった顕著な効果の実現を可能にする。具体的には、高温(105℃や115℃)或いは高温高湿下の過酷な環境下においても、ガラス基板などから偏光板が剥れることや、粘着剤層に発泡が生じることのない、厳しい条件下での耐久性を実現できる。さらに、過酷な環境下での液晶表示装置の使用の際に発生し易い、画像表示画面の白抜け現象の発生も抑制できる。本発明の粘着剤シートが使用できる偏光板は、特に制限はなく、従来公知の偏光板の貼着に使用することができる。具体的には、例えば、一般的な偏光板(無処理TACフィルムを使用したもの)の他、ディスコティック液晶がコートされている偏光板、或いは、コートされていない偏光板や、延伸フィルム、例えば、延伸トリアセチルセルロース系フィルム、延伸ポリシクロオレフィン系フィルム又は延伸セルロースアセテートプロピオネートフィルムを基材とした偏光板などを挙げることができる。   Furthermore, the pressure-sensitive adhesive sheet of the present invention enables realization of a remarkable effect that has not been achieved by the prior art of being excellent in durability under more severe environmental conditions in addition to the above-described effects. Specifically, the polarizing plate is not peeled off from the glass substrate or the like, or foaming is not generated in the pressure-sensitive adhesive layer even under a high temperature (105 ° C. or 115 ° C.) or a severe environment under high temperature and high humidity. Durability under conditions can be realized. Furthermore, it is possible to suppress the occurrence of white spots on the image display screen, which is likely to occur when the liquid crystal display device is used in a harsh environment. There is no restriction | limiting in particular in the polarizing plate which can use the adhesive sheet of this invention, It can use for sticking of a conventionally well-known polarizing plate. Specifically, for example, in addition to a general polarizing plate (using an untreated TAC film), a polarizing plate coated with a discotic liquid crystal, an uncoated polarizing plate, or a stretched film, for example, And a polarizing plate based on a stretched triacetylcellulose-based film, a stretched polycycloolefin-based film, or a stretched cellulose acetate propionate film.

離型フィルム等の上に粘着剤層が形成されている形態の本発明の粘着剤シートは、下記のような手順で製造することができる。通常使用されている塗布装置、例えば、ロール塗布装置などを用いて、まず、シリコーン樹脂などの剥離剤を表面にコートしたポリエチレンテレフタレートフィルム(PETフィルム)などの離型フィルムに、本発明で規定する粘着剤組成物を塗布して乾燥し、粘着剤層を形成することで容易に製造することができる。そして、離型フィルムのない側の粘着剤層に直ちに偏光板を貼り合わせてもよいし、粘着剤層の両側に離型フィルムが存在している状態で保管した後、必要に応じて離型フィルムを剥がして偏光板に貼り合せてもよい。また、上記いずれの場合も、粘着剤組成物の構成材料によっては、必要に応じて、加熱架橋或いは紫外線などで光硬化して粘着剤層を形成することができる。   The pressure-sensitive adhesive sheet of the present invention having a pressure-sensitive adhesive layer formed on a release film or the like can be produced by the following procedure. First, a release film such as a polyethylene terephthalate film (PET film) whose surface is coated with a release agent such as a silicone resin is defined in the present invention using a commonly used coating apparatus such as a roll coating apparatus. It can manufacture easily by apply | coating an adhesive composition and drying and forming an adhesive layer. Then, the polarizing plate may be immediately pasted to the pressure-sensitive adhesive layer on the side having no release film, or after being stored in a state where the release film exists on both sides of the pressure-sensitive adhesive layer, the mold release is performed as necessary. The film may be peeled off and bonded to the polarizing plate. In any of the above cases, depending on the constituent material of the pressure-sensitive adhesive composition, the pressure-sensitive adhesive layer can be formed by photocuring with heat crosslinking or ultraviolet rays, if necessary.

本発明の粘着剤シートを構成する粘着剤層は、本発明で規定する粘着剤組成物を用いて上記に挙げた方法で形成することができる。その場合の粘着剤組成物の塗工量は、乾燥後の粘着剤層の厚さが、10〜50μm程度になるようにすることが好ましい。より好ましい乾燥後の粘着剤層の厚さは、10〜25μm程度である。粘着剤層の厚さを上記した範囲内とすることにより、より耐久性、帯電防止性のバランスがとれた粘着剤シートとなる。そして、前記したように、通常使用されている手段にて、以上の本発明の粘着剤シート用いることで、例えば、液晶表示装置のガラス基板上に偏光板を貼着することで、本発明の顕著な効果が得られる。   The pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive sheet of the present invention can be formed by the method described above using the pressure-sensitive adhesive composition defined in the present invention. In this case, the coating amount of the pressure-sensitive adhesive composition is preferably such that the thickness of the pressure-sensitive adhesive layer after drying is about 10 to 50 μm. More preferably, the thickness of the pressure-sensitive adhesive layer after drying is about 10 to 25 μm. By setting the thickness of the pressure-sensitive adhesive layer within the above-described range, a pressure-sensitive adhesive sheet having a more balanced durability and antistatic property is obtained. And as described above, by using the pressure-sensitive adhesive sheet of the present invention as described above, for example, by sticking a polarizing plate on a glass substrate of a liquid crystal display device, A remarkable effect is obtained.

次に、製造例、実施例及び比較例を挙げて本発明をさらに具体的に説明する。なお、文中「部」及び「%」とあるのは質量基準である。   Next, the present invention will be described more specifically with reference to production examples, examples and comparative examples. In the text, “parts” and “%” are based on mass.

[製造例1]
(アクリル系共重合体の製造)
撹拌機、温度計、還流冷却器及び窒素導入管を備えた反応装置に、窒素ガスを封入後、反応溶媒である酢酸エチル140部に、(a1)成分として、ブチルアクリレート(BA)を80部、(a2)成分として、フェノキシジエチレングリコールアクリレート(共栄社製、商品名「ライトアクリレートP2HA」)を20部、(a3)成分として、ヒドロキシエチルアクリレート(HEA)を2部と、重合開始剤であるアゾビスイソブチロニトリルを0.05部仕込んだ。これを撹拌させながら、窒素ガス気流中において、55℃で7時間反応させた。反応終了後、酢酸エチルで希釈し、固形分15.0%、重量平均分子量200万のアクリル共重合体組成物溶液A1を得た。
[Production Example 1]
(Manufacture of acrylic copolymer)
Nitrogen gas is sealed in a reactor equipped with a stirrer, thermometer, reflux condenser and nitrogen introduction tube, and then 140 parts of ethyl acetate as a reaction solvent is added to 80 parts of butyl acrylate (BA) as the component (a1). , 20 parts of phenoxydiethylene glycol acrylate (trade name “light acrylate P2HA” manufactured by Kyoeisha) as component (a2), 2 parts of hydroxyethyl acrylate (HEA) as component (a3), and azobis which is a polymerization initiator 0.05 part of isobutyronitrile was charged. While stirring, this was reacted at 55 ° C. for 7 hours in a nitrogen gas stream. After completion of the reaction, the reaction mixture was diluted with ethyl acetate to obtain an acrylic copolymer composition solution A1 having a solid content of 15.0% and a weight average molecular weight of 2 million.

[製造例2〜18]
製造例1で使用した(a1)〜(a3)成分をそれぞれ表1(表1−1、表1−2)に記載の種類及び量で使用した以外は製造例1と同様にして、実施例で使用するアクリル共重合体組成物溶液A2〜A11と、比較例で使用するアクリル共重合体組成物溶液B1〜B7を得た。
[Production Examples 2 to 18]
Examples (a1) to (a3) used in Production Example 1 were used in the same manner as in Production Example 1 except that the components and amounts described in Table 1 (Table 1-1 and Table 1-2) were used. The acrylic copolymer composition solutions A2 to A11 used in the above and acrylic copolymer composition solutions B1 to B7 used in the comparative examples were obtained.

表1中の略語は、以下の通りである。
・BA:ブチルアクリレート
・MA:メチルアクリレート
・P2HA:フェノキシジエチレングリコールアクリレート:共栄社製、商品名「ライトアクリレートP2HA」

Figure 0006564995
・P−300A:フェノキシトリエチレングリコールアクリレート:共栄社製、商品名「ライトアクリレートP−300A」
Figure 0006564995
・FA−314A:ノニルフェノキシポリエチレングリコールアクリレート:日立化成社製、商品名「FA−314A」
Figure 0006564995
・FA−318A:ノニルフェノキシポリエチレングリコールアクリレート:日立化成社製、商品名「FA−318A」
Figure 0006564995
・PHEA:フェノキシエチルアクリレート:共栄社製、商品名「ライトアクリレートPO−A」
Figure 0006564995
・EC−A:エトキシジエチレングリコールアクリレート:共栄社製、商品名「ライトアクリレートEC−A」
Figure 0006564995
・FA−400M:メトキシポリエチレングリコール#400メタクリレート:日立化成社製、商品名「FA−400M(100)」
Figure 0006564995
・HEA:ヒドロキシエチルアクリレート
・4HBA:4−ヒドロキシブチルアクリレート
・AAC:アクリル酸
・β−CEA:β−カルボキシエチルアクリレート
・GA:グリシジルアクリレート
・GMA:グリシジルメタクリレート
・4HBAGE:4−ヒドロキシブチルアクリレートグリシジルエーテル
・AM:アクリルアミド
・MAM:メタクリルアミド
・DMAPAA:ジメチルアミノプロピルアクリルアミド Abbreviations in Table 1 are as follows.
-BA: butyl acrylate-MA: methyl acrylate-P2HA: phenoxydiethylene glycol acrylate: manufactured by Kyoeisha, trade name "Light acrylate P2HA"
Figure 0006564995
P-300A: Phenoxytriethylene glycol acrylate: manufactured by Kyoeisha, trade name “Light acrylate P-300A”
Figure 0006564995
FA-314A: Nonylphenoxy polyethylene glycol acrylate: manufactured by Hitachi Chemical Co., Ltd., trade name “FA-314A”
Figure 0006564995
FA-318A: Nonylphenoxy polyethylene glycol acrylate: manufactured by Hitachi Chemical Co., Ltd., trade name “FA-318A”
Figure 0006564995
・ PHEA: Phenoxyethyl acrylate: manufactured by Kyoeisha, trade name “Light acrylate PO-A”
Figure 0006564995
EC-A: Ethoxydiethylene glycol acrylate: manufactured by Kyoeisha, trade name “Light acrylate EC-A”
Figure 0006564995
FA-400M: Methoxypolyethylene glycol # 400 methacrylate: manufactured by Hitachi Chemical Co., Ltd., trade name “FA-400M (100)”
Figure 0006564995
HEA: hydroxyethyl acrylate 4HBA: 4-hydroxybutyl acrylate AAC: acrylic acid β-CEA: β-carboxyethyl acrylate GA: glycidyl acrylate GMA: glycidyl methacrylate 4HBAGE: 4-hydroxybutyl acrylate glycidyl ether AM: acrylamide, MAM: methacrylamide, DMAPAA: dimethylaminopropylacrylamide

Figure 0006564995
Figure 0006564995

Figure 0006564995
Figure 0006564995

[実施例1]
(粘着剤組成物の製造)
上記で得られたアクリル共重合体組成物溶液A1の固形分100部に対して、イソシアネート系硬化剤として、コロネートL(商品名、日本ポリウレタン社製のTDIのトリメチロールプロパンアダクト物、固形分濃度75%)を固形分で0.50部、帯電防止剤として、エチルメチルイミダゾリウムビス(トリフルオロメタンスルホニル)イミドを5.0部、シランカップリング剤として、X−41−1810(商品名、信越化学社製)を0.8部添加して、充分に混合して粘着剤組成物1を得た。
[Example 1]
(Manufacture of adhesive composition)
For 100 parts of the solid content of the acrylic copolymer composition solution A1 obtained above, as an isocyanate curing agent, Coronate L (trade name, TDI trimethylolpropane adduct produced by Nippon Polyurethane Co., Ltd., solid content concentration) 75%) in terms of solid content, 0.50 parts as an antistatic agent, 5.0 parts of ethylmethylimidazolium bis (trifluoromethanesulfonyl) imide as a silane coupling agent, X-41-1810 (trade name, Shin-Etsu) 0.8 part of Chemical Co.) was added and mixed well to obtain an adhesive composition 1.

(粘着剤シート1の製造)
上記で得た粘着剤組成物1を、シリコーン樹脂コートされた離型フィルムであるPETフィルム上に塗布後、90℃で乾燥させることによって溶媒を除去し、乾燥厚さ20μmの粘着剤層を形成した。そして、この粘着剤層を形成した面を偏光フィルムの片面に貼り合わせた後、23℃、50%RHの雰囲気で7日間養生することで、離型フィルムと粘着剤層とを有する粘着剤シート1を構成要素とする光学部材を得た。
(Manufacture of adhesive sheet 1)
After the pressure-sensitive adhesive composition 1 obtained above is applied onto a PET film which is a release film coated with a silicone resin, the solvent is removed by drying at 90 ° C. to form a pressure-sensitive adhesive layer having a dry thickness of 20 μm. did. And after sticking the surface in which this adhesive layer was formed on the one side of a polarizing film, the adhesive sheet which has a release film and an adhesive layer by curing for 7 days in 23 degreeC and 50% RH atmosphere An optical member having 1 as a constituent element was obtained.

[実施例2〜20、比較例1〜9]
実施例1で使用したアクリル共重合体組成物溶液A1に替えて、表2(表2−1、表2−2、表2−3)に記載の種類及び量で、実施例用のアクリル共重合体組成物溶液A1〜A11、比較例用のアクリル共重合体組成物溶液B1〜B7を用いた以外は実施例1と同様にして、実施例用の粘着剤組成物2〜20と、比較例用の粘着剤組成物21〜29を得た。そして、粘着剤組成物2〜29を使用した以外は、実施例1と同様にして、実施例2〜20の粘着剤シート2〜20、比較例1〜9の粘着剤シート21〜29をそれぞれ得た。
[Examples 2 to 20, Comparative Examples 1 to 9]
Instead of the acrylic copolymer composition solution A1 used in Example 1, the types and amounts described in Table 2 (Table 2-1, Table 2-2, Table 2-3) were used. In the same manner as in Example 1 except that the polymer composition solutions A1 to A11 and the acrylic copolymer composition solutions B1 to B7 for comparative examples were used, the pressure sensitive adhesive compositions 2 to 20 for examples and comparison Example pressure-sensitive adhesive compositions 21 to 29 were obtained. And except having used adhesive compositions 2-29, it is the same as that of Example 1, and adhesive sheets 2-20 of Examples 2-20 and adhesive sheets 21-29 of comparative examples 1-9 are each, respectively. Obtained.

Figure 0006564995
Figure 0006564995

Figure 0006564995
Figure 0006564995

Figure 0006564995
Figure 0006564995

<評価方法>
1.評価用サンプルの偏光板の作製(被着体:偏光フィルム)
実施例及び比較例でそれぞれ作製した各粘着剤組成物を用いて、以下の方法で偏光板に粘着剤層を形成し、評価用サンプルである粘着剤層付の偏光板を作製した。すなわち、粘着剤組成物1〜29を、シリコーン樹脂コートされた離型フィルムであるPETフィルム(離型性基材)上に塗布後、90℃で乾燥することによって溶媒を除去し、厚さ20μmの粘着剤層を形成した。この粘着剤層を形成した面に、厚さ110μmの偏光フィルムを貼り合わせた後、23℃、50%RHの雰囲気で7日間養生することで、評価用サンプルをそれぞれ作製した。評価用サンプルのサイズは、80mm×150mmとし、上記偏光フィルムには、TAC偏光板を用いた。そして、上記のようにして作製した粘着剤層と離型フィルムと偏光フィルムが積層された評価用サンプルを用いて、後述する各試験を行い、各評価基準に基づき評価した。そして、結果を表3に示した。表3−1と表3−2に実施例の評価用サンプルについての結果を示し、表3−3に比較例の評価用サンプルについての結果を示した。
<Evaluation method>
1. Preparation of polarizing plate for sample for evaluation (Adherent: Polarizing film)
Using each pressure-sensitive adhesive composition prepared in each of the examples and comparative examples, a pressure-sensitive adhesive layer was formed on the polarizing plate by the following method to prepare a polarizing plate with a pressure-sensitive adhesive layer as an evaluation sample. That is, the pressure-sensitive adhesive compositions 1 to 29 were applied on a PET film (release base) that was a release film coated with a silicone resin, and then dried at 90 ° C. to remove the solvent, and the thickness was 20 μm. The pressure-sensitive adhesive layer was formed. A polarizing film having a thickness of 110 μm was bonded to the surface on which the pressure-sensitive adhesive layer was formed, and then cured for 7 days in an atmosphere of 23 ° C. and 50% RH, thereby preparing samples for evaluation. The size of the sample for evaluation was 80 mm × 150 mm, and a TAC polarizing plate was used as the polarizing film. And each test mentioned later was done using the sample for evaluation with which the adhesive layer produced as mentioned above, a release film, and a polarizing film were laminated, and it evaluated based on each evaluation standard. The results are shown in Table 3. Tables 3-1 and 3-2 show the results for the evaluation samples of the examples, and Table 3-3 shows the results for the evaluation samples of the comparative examples.

2.耐久性
(1)105℃での耐久性
各評価用サンプルを用い、離型フィルムを剥がして粘着剤層面を露出させ、ガラスに貼り付けた後、105℃(DRY)の雰囲気下に500時間放置した。放置後、粘着剤層に生じた発泡及び剥がれについて目視観察(10倍のルーペ使用可。以下同じ。)を行って確認し、以下の基準で評価し、表3中に評価結果を示した。
(2)115℃での耐久性
各評価用サンプルを用い、離型フィルムを剥がして粘着剤層面を露出させ、ガラスに貼り付けた後、115℃(DRY)の雰囲気下に500時間放置した。放置後、粘着剤層に生じた発泡及び剥がれについて目視観察を行って確認し、以下の基準で評価し、表3中に評価結果を示した。
(3)65℃95%RHでの耐久性
評価用サンプルを、ガラスに貼り付けた後、65℃95%RHの、高温多湿雰囲気下に500時間放置した後、発泡及び剥がれについて目視観察を行って確認し、以下の基準で評価し、表3中に評価結果を示した。
2. Durability (1) Durability at 105 ° C. Using each sample for evaluation, the release film was peeled off to expose the pressure-sensitive adhesive layer surface, which was attached to glass and left in an atmosphere at 105 ° C. (DRY) for 500 hours. did. After standing, the foaming and peeling that occurred in the pressure-sensitive adhesive layer were confirmed by visual observation (10 times loupe can be used; the same applies hereinafter), and evaluated according to the following criteria. The evaluation results are shown in Table 3.
(2) Durability at 115 ° C. Using each sample for evaluation, the release film was peeled off to expose the pressure-sensitive adhesive layer surface, which was attached to glass and then left in an atmosphere at 115 ° C. (DRY) for 500 hours. After standing, the foaming and peeling that occurred in the pressure-sensitive adhesive layer were confirmed by visual observation, evaluated according to the following criteria, and the evaluation results are shown in Table 3.
(3) Durability at 65 ° C. and 95% RH After the sample for evaluation was attached to glass and left in a high-temperature and high-humidity atmosphere at 65 ° C. and 95% RH, visual observation was performed for foaming and peeling. The results were evaluated according to the following criteria, and the evaluation results are shown in Table 3.

(評価基準)
1)発泡について
○:偏光板に発泡は確認されなかった。
△:偏光板に僅かに発泡が認められたが、実用には問題がない程度であった。
×:偏光板に発泡が確認された。
2)剥れについて
○:偏光板に剥れは確認されなかった。
△:偏光板に僅かに剥れが認められたが、実用には問題がない程度であった。
×:偏光板に明らかな剥がれが確認された。
(Evaluation criteria)
1) Foaming ○: Foaming was not confirmed in the polarizing plate.
Δ: Foaming was slightly observed in the polarizing plate, but there was no problem in practical use.
X: Foaming was confirmed on the polarizing plate.
2) About peeling ○: No peeling was confirmed on the polarizing plate.
Δ: Slight peeling was observed on the polarizing plate, but there was no problem in practical use.
X: Clear peeling was confirmed on the polarizing plate.

3.密着性
評価用サンプルの粘着剤層面を、指で10回擦り、偏光フィルム(TAC偏光板)から脱落するまでの回数により、密着性を評価した。なお、1〜9回で脱落した場合、その回数を記載し、10回擦っても脱落しなかった場合は「>10」と記載した。
3. Adhesiveness Adhesiveness was evaluated by the number of times until the pressure-sensitive adhesive layer surface of the sample for evaluation was rubbed 10 times with a finger and removed from the polarizing film (TAC polarizing plate). In addition, the number of times was described when it dropped out after 1 to 9 times, and “> 10” when it did not fall off even after rubbing 10 times.

4.表面抵抗値
評価用サンプルのセパレーターを剥がして粘着剤層面を露出させ、温度23±2℃、湿度50±5%RHの室温条件下にて、三菱ケミカルアナリテック社製 高抵抗率計(商品名:ハイレスタ-UX MCP−HT450)及び測定電極を用いて、粘着剤層面の表面抵抗値(Ω/□)を計測した。
4). Surface resistance value The separator of the sample for evaluation was peeled off to expose the adhesive layer surface, and a high resistivity meter (trade name) manufactured by Mitsubishi Chemical Analytech Co., Ltd. under room temperature conditions of a temperature of 23 ± 2 ° C. and a humidity of 50 ± 5% RH. : Hiresta-UX MCP-HT450) and a measurement electrode, the surface resistance value (Ω / □) of the pressure-sensitive adhesive layer surface was measured.

5.白抜け
評価用サンプルをガラスに貼り付けた後、65℃95%RHの、高温多湿の雰囲気下に500時間放置した試料(なお、65℃95%RHでの耐久性試験後のものでも可)を2枚用い、液晶パネルの上下面にクロスニコルにして貼り合わせた。液晶モニターのバックライトを点灯して、白抜けの状態を目視で観察し、下記の基準で評価した。
[評価基準]
○:偏光板に白抜けが観察されない。
△:偏光板に白抜けが僅かに観察された。
×:偏光板に白抜けが観察された。
5. Sample after white sample is pasted on glass and left in a high-temperature and high-humidity atmosphere at 65 ° C. and 95% RH for 500 hours (It may be after a durability test at 65 ° C. and 95% RH) Were used and bonded to the upper and lower surfaces of the liquid crystal panel in a crossed Nicol manner. The backlight of the liquid crystal monitor was turned on and the white spots were visually observed and evaluated according to the following criteria.
[Evaluation criteria]
○: No white spots are observed on the polarizing plate.
Δ: Slight white spots were observed on the polarizing plate.
X: White spots were observed on the polarizing plate.

6.総合評価
総合評価は、下記の基準で行った。
[評価基準]
A:耐久性の評価が、全ての環境条件について○であり、密着性の評価が、≧8であり、粘着剤層の表面抵抗値が、4.0×109Ω/□以下であり、且つ、白抜けの評価が○である場合。
B:耐久性の評価が、いずれかの環境条件の一つで、偏光板に僅かに発泡及び/又は剥がれが認められ、密着性の評価が、≧8であり、粘着剤層の表面抵抗値が、4.0×109Ω/□以下であり、且つ、白抜けの評価が○である場合。
C:耐久性の評価が、いずれかの環境条件の一つで、偏光板に僅かに発泡及び/又は剥がれが認められ、密着性の評価が、≧8であり、粘着剤層の表面抵抗値が、4.0×109Ω/□を超えて、5.0×109Ω/□未満であり、且つ、白抜けの評価が○である場合。
D:耐久性の評価が、いずれかの環境条件の一つで、偏光板に発泡及び/又は剥がれが認められ、密着性の評価が、<8で、≧6であり、粘着剤層の表面抵抗値が、5.0×109Ω/□未満であり、且つ、白抜けの評価が△又は×である場合。
E:耐久性の評価において、いずれかの環境条件の一つで、偏光板に発泡及び/又は剥がれが認められるか、密着性の評価が<6であるか、粘着剤層の表面抵抗値が、5.0×109Ω/□以上である場合。
6). Comprehensive evaluation Comprehensive evaluation was performed according to the following criteria.
[Evaluation criteria]
A: The evaluation of durability is ○ for all environmental conditions, the evaluation of adhesion is ≧ 8, and the surface resistance value of the pressure-sensitive adhesive layer is 4.0 × 10 9 Ω / □ or less, And, when the evaluation of white spots is ○.
B: Durability evaluation is one of the environmental conditions. Slight foaming and / or peeling is recognized in the polarizing plate, adhesion evaluation is ≧ 8, and surface resistance value of the pressure-sensitive adhesive layer Is 4.0 × 10 9 Ω / □ or less, and the evaluation of white spots is ○.
C: Durability evaluation is one of the environmental conditions, and the polarizing plate is slightly foamed and / or peeled off, the adhesion evaluation is ≧ 8, and the surface resistance value of the pressure-sensitive adhesive layer Is more than 4.0 × 10 9 Ω / □ and less than 5.0 × 10 9 Ω / □, and the evaluation of blank is ◯.
D: Evaluation of durability is one of the environmental conditions, foaming and / or peeling is recognized in the polarizing plate, and evaluation of adhesion is <8 and ≧ 6, and the surface of the pressure-sensitive adhesive layer When the resistance value is less than 5.0 × 10 9 Ω / □ and the evaluation of white spots is Δ or ×.
E: In the evaluation of durability, foaming and / or peeling is recognized in the polarizing plate under one of the environmental conditions, the adhesion evaluation is <6, or the surface resistance value of the pressure-sensitive adhesive layer is , 5.0 × 10 9 Ω / □ or more.

Figure 0006564995
Figure 0006564995

Figure 0006564995
Figure 0006564995

表3−1及び表3−2に示したように、実施例の粘着剤シートを構成する粘着剤組成物で形成した粘着剤層は、アクリル共重合体(A)の単量体組成として特有の(a2)成分を、本発明で規定する量で使用したことで、比較例1〜6、8、9との比較から明らかなように、従来技術では達成できていなかった、厳しい条件下での耐久性に優れ、しかも、表面抵抗値が、5.0×109Ω/□未満、ほとんどの実施例で4.0×109Ω/□未満、さらには、3.0×109Ω/□未満と、未だ実現できていない優れた帯電防止能を実現できるものとなることが確認された。また、本発明の実施例の粘着剤シートを構成する粘着剤層は、偏光板において重要な特性になる、十分な密着性及び白抜け現象の発生の抑制を実現したものになることから、その実用価値は極めて高いものになる。 As shown in Table 3-1 and Table 3-2, the pressure-sensitive adhesive layer formed of the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive sheet of the example is unique as the monomer composition of the acrylic copolymer (A). The component (a2) was used in an amount specified in the present invention, and as is clear from comparison with Comparative Examples 1 to 6, 8, and 9, under the severe conditions that could not be achieved by the prior art. In addition, the surface resistance value is less than 5.0 × 10 9 Ω / □, in most examples, less than 4.0 × 10 9 Ω / □, and further, 3.0 × 10 9 Ω. It was confirmed that an excellent antistatic ability that has not been realized yet can be realized at less than / □. In addition, since the pressure-sensitive adhesive layer constituting the pressure-sensitive adhesive sheet of the embodiment of the present invention is an important characteristic in the polarizing plate, it realizes sufficient adhesion and suppression of occurrence of white spots, The practical value is extremely high.

Claims (4)

離型フィルム又は離型紙と粘着剤層とを有してなる、偏光板貼着用の粘着剤シートであって、
前記粘着剤層は、少なくとも、アクリル系共重合体(A)と、硬化剤(B)と、帯電防止剤(C)とを含有してなる粘着剤組成物からなり、
前記帯電防止剤(C)は、その構造中にフッ素或いはケイ素のいずれかを含有する化合物(但し、Mがアルカリ金属であるM[(FSON]で表示される化合物を含む場合を除く)であり、且つ、前記アクリル系共重合体(A)100質量部に対し、3.5質量部以上、10質量部未満の範囲の量で添加されており、
前記アクリル系共重合体(A)は、単量体組成が、反応性官能基を有さないエチレン性不飽和単量体(a1)の少なくとも1種を、50質量%以上、85質量%未満で含み、下記一般式(1)で表される単量体(a2)の少なくとも1種を、15質量%より多く、50質量%以下で含むものであり、且つ、
前記単量体(a1)と前記単量体(a2)との合算100質量部に対して、0.01質量部以上、5質量部以下で、反応性官能基を有するエチレン性不飽和単量体(a3)の少なくとも1種を含む単量体を共重合してなる、
前記粘着剤層の表面抵抗値が、4.0×10Ω/□以下であることを特徴とする粘着剤シート。
Figure 0006564995
(一般式(1)中、Rは水素原子又はメチル基を表し、Rは、水素原子、アルキル基、アラルキル基、もしくはアリール基のいずれかを表し、n=2〜9のいずれかの整数である。)
A pressure-sensitive adhesive sheet for attaching a polarizing plate, comprising a release film or a release paper and a pressure-sensitive adhesive layer,
The pressure-sensitive adhesive layer is composed of a pressure-sensitive adhesive composition containing at least an acrylic copolymer (A), a curing agent (B), and an antistatic agent (C),
The antistatic agent (C) includes a compound containing either fluorine or silicon in its structure (provided that M is an alkali metal represented by M + [(FSO 2 ) 2 N] ). And is added in an amount in the range of 3.5 parts by weight or more and less than 10 parts by weight with respect to 100 parts by weight of the acrylic copolymer (A),
The acrylic copolymer (A) has a monomer composition of at least one of the ethylenically unsaturated monomers (a1) having no reactive functional group, and is 50% by mass or more and less than 85% by mass. Including at least one monomer (a2) represented by the following general formula (1) in an amount of more than 15% by mass and 50% by mass or less, and
An ethylenically unsaturated monomer having a reactive functional group at 0.01 parts by mass or more and 5 parts by mass or less with respect to 100 parts by mass of the total of the monomer (a1) and the monomer (a2). Copolymerized with a monomer containing at least one of the body (a3),
The pressure-sensitive adhesive sheet has a surface resistance value of 4.0 × 10 9 Ω / □ or less.
Figure 0006564995
(In General Formula (1), R 1 represents a hydrogen atom or a methyl group, R 2 represents any of a hydrogen atom, an alkyl group, an aralkyl group, or an aryl group, and any one of n = 2 to 9 (It is an integer.)
前記反応性官能基を有するエチレン性不飽和単量体(a3)の反応性官能基が、水酸基、カルボキシ基、グリシジル基及び窒素含有基からなる群から選択される少なくともいずれかである請求項1に記載の粘着剤シート。   The reactive functional group of the ethylenically unsaturated monomer (a3) having the reactive functional group is at least one selected from the group consisting of a hydroxyl group, a carboxy group, a glycidyl group, and a nitrogen-containing group. The pressure-sensitive adhesive sheet described in 1. 前記硬化剤(B)は、イソシアネート系化合物を含み、且つ、その使用量が、前記アクリル系共重合体(A)100質量部に対して、0.01質量部以上、10質量部以下の範囲内である請求項1又は2に記載の粘着剤シート。   The curing agent (B) contains an isocyanate compound, and the amount used is in a range of 0.01 parts by mass or more and 10 parts by mass or less with respect to 100 parts by mass of the acrylic copolymer (A). The pressure-sensitive adhesive sheet according to claim 1 or 2, wherein the pressure-sensitive adhesive sheet is inside. 前記粘着剤組成物が、さらに、シランカップリング剤(D)を含有する請求項1〜3のいずれか1項に記載の粘着剤シート。   The pressure-sensitive adhesive sheet according to any one of claims 1 to 3, wherein the pressure-sensitive adhesive composition further contains a silane coupling agent (D).
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