TWI452191B - Sewing sewing machine - Google Patents

Sewing sewing machine Download PDF

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TWI452191B
TWI452191B TW098105104A TW98105104A TWI452191B TW I452191 B TWI452191 B TW I452191B TW 098105104 A TW098105104 A TW 098105104A TW 98105104 A TW98105104 A TW 98105104A TW I452191 B TWI452191 B TW I452191B
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button
sewing
sewing machine
gripping
bearing portion
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TW098105104A
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Chinese (zh)
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TW201002895A (en
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Tomio Nii
Shinichi Sakamoto
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Juki Kk
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Description

縫扣用縫紉機Sewing machine with sewing machine 發明領域Field of invention

本發明係有關於一種包含有鈕扣供給裝置之縫扣用縫紉機。The present invention relates to a sewing machine for sewing fasteners including a button supply device.

發明背景Background of the invention

在縫扣用縫紉機中,保持有縫針之針桿相對於幾乎呈水平地保持於位在被縫製物上方之鈕扣抓持腳之鈕扣的鈕扣孔上下動,而將鈕扣縫合於被縫製物。此時,已知有具有每當縫合鈕扣時將鈕扣供給至承載機構之鈕扣供給裝置(例如專利文獻1)。In the sewing machine for sewing, the needle bar holding the needle is moved up and down with respect to the button hole of the button of the button gripping leg which is held almost horizontally above the object to be sewn, and the button is sewn to the object to be sewn. At this time, a button supply device that supplies a button to a carrier mechanism every time a button is sewn is known (for example, Patent Document 1).

如第10圖所示,於鈕扣抓持腳101,為防止鈕扣B1之脫落,設有保持成嵌合鈕扣B1之爪部101a、101a。習知技術之承載機構具有鈕扣承載部102,以鈕扣承載部102之前端部支撐鈕扣B1。鈕扣承載部102以軸部102b為旋轉軸,移動而使該前端部旋動,使鈕扣B1嵌合於爪部101a、101a間。如第11(a)圖所示,鈕扣承載部102具有對應於鈕扣B1之鈕扣孔之位置及該鈕扣孔之間隔之複數銷102a。鈕扣承載部102藉抵接鈕扣B1之下面部,同時,從鈕扣B1之鈕扣孔之下方朝上方使複數銷102a插通,而支撐鈕扣B1。銷102a之長度大於鈕扣B1之厚度。即,銷102a之前端部從鈕扣孔之前端突出。因而,鈕扣B1不易從部102脫落,可更確實地支撐鈕扣B1。As shown in Fig. 10, in the button gripping leg 101, in order to prevent the button B1 from coming off, the claw portions 101a and 101a held by the fitting button B1 are provided. The carrier mechanism of the prior art has a button bearing portion 102 that supports the button B1 at the front end of the button carrier portion 102. The button supporting portion 102 is moved by the shaft portion 102b as a rotating shaft, and the front end portion is rotated to engage the button B1 between the claw portions 101a and 101a. As shown in Fig. 11(a), the button carrying portion 102 has a plurality of pins 102a corresponding to the position of the buttonhole of the button B1 and the interval between the button holes. The button carrying portion 102 is borrowed from the lower surface of the button B1, and at the same time, the plurality of pins 102a are inserted upward from below the buttonhole of the button B1 to support the button B1. The length of the pin 102a is greater than the thickness of the button B1. That is, the front end of the pin 102a protrudes from the front end of the buttonhole. Therefore, the button B1 is less likely to fall off from the portion 102, and the button B1 can be more reliably supported.

又,當將鈕扣B1嵌合於鈕扣抓持腳101之爪部101a、101a時,如第11(b)圖所示,鈕扣抓持腳101相對於鈕扣承載部102往上方移動。藉此,鈕扣B1之鈕扣孔從鈕扣承載部102之銷102a拔出。之後,鈕扣承載部102之前端部旋動成遠離鈕扣抓持腳101之爪部101a、101a。之後,鈕扣抓持腳101往下方移動,使鈕扣B1接近被縫製物。之後,縫針落至鈕扣B1之鈕扣孔,形成針腳,而進行對被縫製物之鈕扣B1之縫合。Further, when the button B1 is fitted to the claw portions 101a and 101a of the button gripping foot 101, as shown in Fig. 11(b), the button gripping foot 101 is moved upward with respect to the button carrying portion 102. Thereby, the buttonhole of the button B1 is pulled out from the pin 102a of the button carrying portion 102. Thereafter, the front end portion of the button carrying portion 102 is rotated away from the claw portions 101a, 101a of the button gripping foot 101. Thereafter, the button gripping foot 101 is moved downward to bring the button B1 close to the object to be sewn. Thereafter, the needle falls to the buttonhole of the button B1 to form a stitch, and the stitching of the button B1 to be sewn is performed.

【專利文獻1】日本專利公開公報平5-84367號[Patent Document 1] Japanese Patent Laid-Open Publication No. Hei 5-84367

然而,在包含有習知技術之承載機構之鈕扣供給裝置中,為解決鈕扣承載部102之銷102a對鈕扣B1之鈕扣孔之插通,鈕扣抓持腳101往上方移動,鈕扣承載部102移動後,需鈕扣抓持腳101重新下降之動作。因此,有在鈕扣抓持腳101之上下移動之動作時間,鈕扣B1之縫合之週期耗費多餘時間之問題點。However, in the button supply device including the carrier mechanism of the prior art, in order to solve the insertion of the pin 102a of the button carrying portion 102 with the buttonhole of the button B1, the button gripping foot 101 moves upward, and the button carrying portion 102 moves. After that, the button gripping foot 101 is required to be lowered again. Therefore, there is a problem that the period of the stitching of the button B1 takes a long time to move up and down the button gripping foot 101.

又,需依鈕扣之種類準備具有對應於鈕扣B1之鈕扣孔之位置、間隔及鈕扣孔尺寸之銷102a之鈕扣承載部102,而有鈕扣供給裝置之成本上升之問題點。除此之外,每當鈕扣之種類改變,需更換鈕扣承載部102,故有該更換作業非常繁雜,且該更換作業耗費之時間使鈕扣縫合之全體作業效率明顯降低之問題點。Further, the button carrying portion 102 having the pin 102a corresponding to the position, the interval, and the button hole size of the button hole of the button B1 is prepared in accordance with the type of the button, and the cost of the button supply device is increased. In addition, whenever the type of the button is changed, the button carrying portion 102 needs to be replaced, so that the replacement work is very complicated, and the time required for the replacement work makes the overall work efficiency of the button stitching significantly lower.

再者,當縫合厚鈕扣時,由於對應於鈕扣之厚度,鈕扣承載部102之銷102a之長度增長,故為解決鈕扣承載部102之銷102a對鈕扣之鈕扣孔之插通,鈕扣抓持腳101需大幅往上方移動。此時,當鈕扣抓持腳101往上方之移動過大時,產生位於鈕扣抓持腳101之上方之縫針與鈕扣接觸或者撞擊之可能性。因此,鈕扣抓持腳101往上方之移動範圍有設限制。即,當鈕扣之厚度達一定以上時,鈕扣抓持腳101無法使鈕扣從鈕扣承載部102a之銷102a脫離。即,在習知技術之鈕扣供給裝置中,有無法供給一定以上之厚度之鈕扣之問題點。Furthermore, when the thick button is stitched, the length of the pin 102a of the button carrying portion 102 increases due to the thickness of the button, so that the pin 102a of the button carrying portion 102 is inserted into the button hole of the button, and the button gripping pin is used. 101 needs to move up a lot. At this time, when the upward movement of the button gripping foot 101 is excessively large, the possibility that the needle positioned above the button gripping foot 101 comes into contact with or strikes with the button is generated. Therefore, there is a limit to the range of movement of the button gripping foot 101 upward. That is, when the thickness of the button is more than a certain amount, the button gripping foot 101 cannot detach the button from the pin 102a of the button carrying portion 102a. That is, in the button supply device of the prior art, there is a problem that a button having a thickness of a certain thickness or more cannot be supplied.

此外,亦有使鈕扣承載部102移動至下方,解決鈕扣承載部102之銷102a對鈕扣B1之鈕扣孔之插通之方法。然而,鈕扣承載部102移動至下方時,由於鈕扣承載部102與被縫製物撞擊,故限制鈕扣承載部102在下方之移動範圍。是故,即使鈕扣承載部102往下方移動,仍有不易供給厚鈕扣之問題。In addition, there is also a method of moving the button carrying portion 102 to the lower side to solve the problem that the pin 102a of the button carrying portion 102 is inserted into the button hole of the button B1. However, when the button carrying portion 102 is moved downward, since the button carrying portion 102 collides with the object to be sewn, the movement range of the button carrying portion 102 below is restricted. Therefore, even if the button carrying portion 102 moves downward, there is a problem that it is difficult to supply a thick button.

本發明即是鑑於上述問題點,其目的係提供具有可更有效率地供給鈕扣之縫紉機之鈕扣供給裝置的縫扣用縫紉機。The present invention has been made in view of the above problems, and an object thereof is to provide a sewing machine for sewing fasteners having a button supply device for a sewing machine that can supply a button more efficiently.

申請專利範圍第1項記載之發明為一種縫扣用縫紉機,其包含有具有鈕扣抓持腳,將鈕扣以鈕扣抓持腳保持,以縫合於縫製物之縫製動作部、及將鈕扣供給至前述鈕扣抓持腳之鈕扣供給機構;更包含有將鈕扣定位,以對應於鈕扣縫合作業時之方向之鈕扣孔位置調節機構;前述鈕扣供給機構具有從下方支撐鈕扣之鈕扣承載部,將鈕扣載置於前述鈕扣承載部上後,搬運至前述鈕扣抓持腳。The invention described in the first aspect of the invention is a sewing machine for sewing a sewing machine, comprising: a button gripping leg, a button holding claw for holding the button, a sewing operation portion for sewing the sewing object, and a button for supplying the button to the foregoing a button feeding mechanism for button gripping; further comprising a button hole position adjusting mechanism for positioning the button to correspond to a direction in which the button is stitched; the button feeding mechanism has a button bearing portion for supporting the button from below, and the button is placed After being carried on the button bearing portion, the handle is carried to the button gripping leg.

申請專利範圍第2項記載之發明係在申請專利範圍第1項之縫扣用縫紉機中,前述鈕扣供給機構具有一端側支撐前述鈕扣承載部之固定臂部、從上側抵接鈕扣,與前述鈕扣承載部共同運作,夾持鈕扣之夾部、一端側支撐前述夾部,上下動之上下動臂部、及使前述固定臂部及前述上下動臂部沿水平方向旋動之驅動部。The sewing machine according to the first aspect of the invention, wherein the button supply mechanism has a fixed arm portion that supports the button bearing portion at one end side, abuts a button from the upper side, and the button The carrier portion operates in cooperation, and the clip portion of the button is clamped, the one end side supports the clip portion, the upper arm portion is moved up and down, and the drive portion that rotates the fixed arm portion and the upper and lower boom portions in the horizontal direction.

申請專利範圍第3項記載之發明係在申請專利範圍第2項記載之縫扣用縫紉機中,前述固定臂部及前述上下動臂部之至少一部份彎曲成前述固定臂部與前述上下動臂部之前端部朝向將鈕扣搬運至前述鈕扣抓持腳時之移動方向,俾使前述鈕扣供給機構不致抵接前述鈕扣抓持腳。In the sewing machine for sewing according to the second aspect of the invention, the fixed arm portion and the upper and lower boom portions are bent into the fixed arm portion and the up and down movement. The front end portion of the arm portion faces a moving direction when the button is conveyed to the button gripping leg, so that the button supply mechanism does not abut the button gripping leg.

申請專利範圍第4項記載之發明係在申請專利範圍第2或3項記載之縫扣用縫紉機中,前述鈕扣承載部具有吸引空氣之吸引部,以前述吸引部之吸引力保持鈕扣。In the sewing machine for sewing according to the second aspect of the invention, the button carrying portion has a suction portion that sucks air, and the button is held by the suction force of the suction portion.

申請專利範圍第5項記載之發明係在申請專利範圍第4項記載之縫扣用縫紉機中,包含有封住前述鈕扣承載部與鈕扣間產生之間隙之第1密封件、及封住前述夾部與鈕扣間產生之間隙之第2密封件。The sewing machine for sewing according to the fourth aspect of the invention of the fourth aspect of the invention of the present invention is characterized in that the first sealing member for sealing a gap between the button bearing portion and the button, and the clip are sealed. The second seal that creates a gap between the part and the button.

申請專利範圍第6項記載之發明係在申請專利範圍第1至5項記載之縫扣用縫紉機中,前述鈕扣孔位置調節機構具有檢測通過鈕扣中心之軸線周圍之鈕扣方向之方向檢測機構、對前述鈕扣施與旋轉之角度調節機構、及依以前述方向檢測機構檢測出之鈕扣之方向,驅動前述角度調節機構之驅動源,俾對應於鈕扣縫合作業時預定之方向之角度控制機構。The invention of the sewing machine for sewing according to the first to fifth aspect of the invention, wherein the button hole position adjusting mechanism has a direction detecting mechanism for detecting a direction of a button around an axis of the button center, The button adjusting and rotating angle adjusting mechanism and the driving direction of the angle adjusting mechanism according to the direction of the button detected by the direction detecting mechanism, and the angle control mechanism corresponding to a predetermined direction in the button sewing operation.

申請專利範圍第7項記載之發明係在申請專利範圍第1至6項中任一項記載之縫扣用縫紉機中,前述鈕扣孔位置調節機構具有檢測鈕扣從鈕扣縫合作業時預定之位置偏差之位置檢測機構、進行鈕扣之位置調節之位置調節機構、及依以前述位置檢測機構檢測出之鈕扣之位置偏差,驅動前述位置調節機構之驅動源之位置控制機構。The sewing machine for sewing according to any one of claims 1 to 6, wherein the button hole position adjusting mechanism has a positional deviation of a predetermined position when the button is sewn from the button. The position detecting mechanism, the position adjusting mechanism for adjusting the position of the button, and the position control mechanism for driving the driving source of the position adjusting mechanism according to the positional deviation of the button detected by the position detecting mechanism.

申請專利範圍第8項記載之發明係在申請專利範圍第1至3項中任一項記載之縫扣用縫紉機中,前述鈕扣供給機構具有從部下方吸引空氣之吸引部,以前述吸引部之吸引力將前述鈕扣保持於前述鈕扣承載部上後,搬運至前述鈕扣抓持腳。In the sewing machine for sewing according to any one of the first to third aspects of the invention, the button supply mechanism includes a suction portion that sucks air from a lower portion of the portion, and the suction portion The attraction is held by the button bearing portion and then transported to the button gripping leg.

根據申請專利範圍第1項記載之發明,鈕扣供給機構從上下方向握持鈕扣,搬運至鈕扣抓持腳。又,鈕扣以鈕扣孔位置調節機構進行定位,以對應於鈕扣縫合作業時之方向。藉此,不需將插通鈕扣之鈕扣孔之銷設置於鈕扣供給機構,鈕扣供給機構將鈕扣搬運至鈕扣抓持腳後,藉解除鈕扣之握持,將鈕扣交遞至鈕扣抓持腳。是故,鈕扣抓持腳不需上下動,可解決在鈕扣抓持腳之上下動之動作時間點,鈕扣縫合之週期耗費多餘之問題點,縫紉機之生產性大幅提高。According to the invention of claim 1, the button supply mechanism holds the button from the up and down direction and conveys it to the button gripping leg. Further, the button is positioned by the button hole position adjusting mechanism to correspond to the direction in which the button is stitched. Thereby, the pin of the buttonhole of the insertion button is not required to be disposed in the button supply mechanism, and the button supply mechanism conveys the button to the button gripping foot, and the button is handed over to the button gripping foot by releasing the button. Therefore, the button gripping foot does not need to move up and down, and the action time point of moving down on the button gripping foot can be solved, and the cycle of the button stitching consumes unnecessary problems, and the productivity of the sewing machine is greatly improved.

又,如上述,由於鈕扣供給機構握持鈕扣而搬運,故可在不為鈕扣之鈕扣孔之位置、間隔或者鈕扣孔之尺寸左右下,支撐鈕扣。是故,可解決在習知技術,需依鈕扣之種類準備具有對應於鈕扣孔之位置、間隔及鈕扣孔大小之銷之鈕扣承載部,鈕扣供給裝置之成本上升之問題點,縫紉機之鈕扣供給裝置之成本大幅降低。除此之外,可解決在習知技術,因每當鈕扣之種類改變時,需更換鈕扣承載部,故該更換作業非常繁雜,且該更換作業耗費之時間使縫扣之全體作業效率明顯降低之問題點,而可進一步提高縫紉機之生產性。Further, as described above, since the button supply mechanism holds the button and carries it, the button can be supported without being positioned, spaced, or the size of the buttonhole of the buttonhole. Therefore, it is possible to solve the problem that in the conventional technique, a button bearing portion having a pin corresponding to the position, the interval, and the button hole size of the button hole is prepared according to the type of the button, the problem of the cost of the button supply device is increased, and the button supply of the sewing machine is provided. The cost of the device is greatly reduced. In addition, the conventional technique can be solved, because the button bearing portion needs to be replaced whenever the type of the button is changed, so the replacement operation is very complicated, and the time required for the replacement operation makes the overall work efficiency of the sewing buckle significantly lower. The problem can be further improved the productivity of the sewing machine.

再者,如上述,鈕扣抓持腳不需上下動。是故,可解決以下之問題點,即,如習知技術,為將厚鈕扣從鈕扣承載部卸除,鈕扣抓持腳大幅往上方移動時,因有鈕扣與縫針接觸或撞擊之可能性,故一定以上之厚度之鈕扣在習知技術之鈕扣供給裝置無法供給。是故,可提供在不為鈕扣之厚度左右下,可將鈕扣供給至鈕扣抓持腳之縫紉機之鈕扣供給裝置,縫紉機之可用性及可靠度大幅提高。Furthermore, as described above, the button gripping foot does not need to move up and down. Therefore, the following problems can be solved, that is, as in the prior art, in order to remove the thick button from the button bearing portion, when the button gripping foot is moved upwards substantially, there is a possibility that the button contacts the needle or collides, Therefore, the button of a certain thickness or more is not supplied by the button supply device of the prior art. Therefore, it is possible to provide a button supply device for a sewing machine which can supply a button to a button grip foot without being around the thickness of the button, and the usability and reliability of the sewing machine are greatly improved.

再者,鈕扣孔位置調節機構將鈕扣定位,以對應於鈕扣縫合作業時之方向。即,以鈕扣孔位置調整機構調整鈕扣之鈕扣孔之方向,以對應於鈕扣縫合之縫針之下針。藉此,保持於鈕扣抓持腳之鈕扣之縫合可更順暢地進行。是故,縫紉機之生產性可更提高。除此之外,在鈕扣縫合,下針時之縫針與鈕扣不致撞擊,縫紉機之可靠度可更提高。Furthermore, the buttonhole position adjustment mechanism positions the button to correspond to the direction in which the button is stitched. That is, the direction of the buttonhole of the button is adjusted by the button hole position adjusting mechanism to correspond to the needle under the needle stitched by the button. Thereby, the stitching of the button held by the button gripping foot can be performed more smoothly. Therefore, the productivity of the sewing machine can be improved. In addition, when the button is sewn, the needle and the button are not impacted when the needle is dropped, and the reliability of the sewing machine can be further improved.

此外,鈕扣孔位置調節機構之鈕扣之定位在鈕扣供給機構所作之對鈕扣之供給前後皆可進行,於供給前進行時,因鈕扣供給機構之鈕扣供給鈕扣之方向改變時,考慮此,進行定位。In addition, the positioning of the button of the button hole position adjusting mechanism can be performed before and after the supply of the button by the button supply mechanism, and when the button supply mechanism of the button supply mechanism changes direction, the positioning is considered. .

根據申請專利範圍第2項之發明,由於藉上下動臂部上下動,使夾部上下動,故藉使夾部從下側支撐於鈕扣載體部之鈕扣上側下降,而握持鈕扣。即,鈕扣承載部及固定臂部不需上下動。是故,可將供握持鈕扣用之驅動部份簡單化。除此之外,由於鈕扣承載部不致上下動,故支撐於鈕扣承載部之鈕扣不承受隨著上下動之振動或傾斜,而可確實地支撐。According to the invention of claim 2, since the upper and lower movable arm portions move up and down to move the nip portion up and down, the nip portion is lowered from the lower side of the button supporting the button carrier portion to hold the button. That is, the button carrying portion and the fixed arm portion do not need to move up and down. Therefore, the driving portion for holding the button can be simplified. In addition, since the button bearing portion does not move up and down, the button supported on the button bearing portion is not supported by the vibration or tilt of the up and down movement, and can be reliably supported.

根據申請專利範圍第3項之發明,由於固定臂部及上下動臂部之一部份或全部彎折或彎曲,以使固定臂部及上下移動臂部之前端部朝向將前述鈕扣搬運至前述鈕扣抓持腳時之移動方向,故鈕扣供給機構與鈕扣抓持腳不抵接。因而,因驅動部所作之固定臂部及上下動臂部之水平方向之旋動,鈕扣供給機構不致與鈕扣抓持腳抵接,而阻礙鈕扣之供給。According to the invention of claim 3, part or all of the fixed arm portion and the upper and lower moving arm portions are bent or bent so that the fixed arm portion and the front end portion of the upper and lower moving arm portions are moved toward the aforementioned button. When the button grips the foot, the direction of movement is such that the button supply mechanism does not abut the button gripping foot. Therefore, the button supply mechanism does not abut against the button gripping foot due to the horizontal rotation of the fixed arm portion and the upper and lower boom portions of the driving portion, thereby hindering the supply of the button.

根據申請專利範圍第4項之發明,鈕扣承載部具有吸引空氣之吸引部,以前述吸引部之吸引力保持前述鈕扣。藉此,鈕扣可更確實地保持於鈕扣供給機構。According to the invention of claim 4, the button carrying portion has a suction portion that attracts air, and the button is held by the attraction force of the suction portion. Thereby, the button can be more reliably held by the button supply mechanism.

又,如上述,由於鈕扣以吸引部之吸引力保持,故可在不為鈕扣之鈕扣孔之位置、間隔或者鈕扣孔之尺寸左右下,保持鈕扣。是故,可解決在習知技術,需依鈕扣之種類,準備具有對應於鈕扣子之位置、間隔及鈕扣孔之大小之銷之鈕扣承載部,鈕扣供給裝置之成本上升之問題點,縫紉機之鈕扣供給裝置之成本大幅降低。除此之外,可解決每當鈕扣之種類改變,需更換鈕扣承載部,故有該更換作業非常繁雜,且該更換作業耗費之時間使鈕扣之全體作業效率明顯降低之問題點,縫紉機之生產性更提高。Further, as described above, since the button is held by the attraction force of the attraction portion, the button can be held not at the position, the interval of the buttonhole of the button, or the size of the buttonhole. Therefore, it is possible to solve the problem that in the conventional technique, a button bearing portion having a pin corresponding to the position, the interval, and the size of the button hole is required depending on the type of the button, and the cost of the button supply device rises, the sewing machine The cost of the button supply device is greatly reduced. In addition, it can solve the problem that whenever the type of the button is changed, the button bearing portion needs to be replaced, so the replacement operation is very complicated, and the time required for the replacement operation makes the overall operation efficiency of the button significantly lower, the production of the sewing machine. Sexuality is improved.

根據申請專利範圍第5項之發明,第1密封件封住與鈕扣間產生之間隙,第2密封件封住爪部與鈕扣間產生之間隙。藉此,隔著鈕扣將鈕扣承載部與夾部之間密閉,吸引部之吸引力所作之鈕扣之保持力大幅增強,可以鈕扣承載部及夾部更確實地保持鈕扣。According to the invention of claim 5, the first sealing member seals a gap formed between the first sealing member and the button, and the second sealing member seals a gap formed between the claw portion and the button. Thereby, the button holding portion and the nip portion are sealed by the button, and the holding force of the button by the attraction portion of the suction portion is greatly enhanced, and the button holding portion and the nip portion can more securely hold the button.

根據申請專利範圍第6項之發明,對鈕扣以方向檢測機構檢測中心線周圍之方向,當對應於鈕扣縫合作業時之預定方向之方向與測出之方向不同時,驅動角度調節機構之驅動源,使鈕扣動作,進行方向之調節。因而,可謀求縫時鈕扣之方向之更適當化,可進行良好之鈕扣縫合,提高縫製之可靠度、確實性,並且縮短方向確認或方向調節作業之所需時間,而可謀求作業效率之提高。According to the invention of claim 6, the button detects the direction around the center line by the direction detecting mechanism, and drives the driving unit of the angle adjusting mechanism when the direction of the predetermined direction corresponding to the button stitching operation is different from the direction of the measurement. To make the button move and adjust the direction. Therefore, it is possible to make the direction of the button in the sewing more appropriate, and it is possible to perform good button stitching, improve the reliability and reliability of the sewing, and shorten the time required for the direction confirmation or the direction adjustment work, thereby improving the work efficiency. .

根據申請專利範圍第7項記載之發明,對鈕扣以位置檢測機構檢測出相對於縫扣作業時間之預定位置之位置偏差時,可驅動位置調節機構之驅動源,使鈕扣動作,進行位置之調節。因而,可謀求縫時鈕扣之位置之更適當化,可進行良好之鈕扣縫合,提高縫製之可靠度、確實性,並且縮短位置確認或位置調節作業之所需時間,而可謀求作業效率之提高。According to the invention of the seventh aspect of the invention, when the button detects the positional deviation of the predetermined position with respect to the sewing operation time by the position detecting mechanism, the driving source of the position adjusting mechanism can be driven to operate the button to adjust the position. . Therefore, it is possible to improve the position of the button at the time of sewing, and it is possible to perform good button stitching, improve the reliability and reliability of sewing, and shorten the time required for position confirmation or position adjustment work, thereby improving work efficiency. .

圖式簡單說明Simple illustration

第1圖係顯示具有本發明之鈕扣供給裝置之縫紉機結構之立體圖。Fig. 1 is a perspective view showing the structure of a sewing machine having a button supply device of the present invention.

第2圖係顯示鈕扣進給器之各部、鈕扣孔位置調節部之鈕扣抓持腕、鈕扣搬送部與鈕扣抓持腳之位置關係之說明圖。Fig. 2 is an explanatory view showing the positional relationship between the button gripper of the button feeder, the button gripping arm of the buttonhole position adjusting portion, the button conveying portion, and the button gripping leg.

第3圖係顯鈕扣孔位置調節部之立體圖。Fig. 3 is a perspective view showing the button hole position adjusting portion.

第4圖係鈕扣孔位置調節部之平面圖。Fig. 4 is a plan view of the button hole position adjusting portion.

第5圖係鈕扣孔位置調節部之位置調節機構之分解立體圖。Fig. 5 is an exploded perspective view showing the position adjusting mechanism of the button hole position adjusting portion.

第6圖係顯示鈕扣搬送部結構之分解立體圖。Fig. 6 is an exploded perspective view showing the structure of the button conveying portion.

第7圖係顯示鈕扣抓持腳結構之說明圖。第7(a)圖係鈕扣抓持腳之上面圖,第7(b)圖係從設有鈕扣搬送部之側觀看鈕扣抓持腳時之側面圖。Fig. 7 is an explanatory view showing the structure of the button gripping foot. Fig. 7(a) is a top view of the button gripping foot, and Fig. 7(b) is a side view showing the button gripping foot when viewed from the side where the button conveying portion is provided.

第8圖係顯示第2實施形態之鈕扣搬送部結構之一部份之分解立體圖。Fig. 8 is an exploded perspective view showing a part of the structure of the button transporting portion of the second embodiment.

第9圖係顯示第2實施形態之鈕扣搬送部結構之一部份之截面圖Figure 9 is a cross-sectional view showing a part of the structure of the button transporting portion of the second embodiment.

第10圖係顯示習知技術之承載機構結構之說明圖。Fig. 10 is an explanatory view showing the structure of a carrier mechanism of the prior art.

第11圖係從與第10圖不同之角度觀看習知技術之承載機構之說明圖。第11(a)圖顯示鈕扣承載部之銷插通鈕扣之鈕扣孔之狀態,第11(b)圖顯示相對於鈕扣承載部,鈕扣抓持腳往上方移動之狀態。Fig. 11 is an explanatory view showing a bearing mechanism of the prior art from a different angle from Fig. 10. Fig. 11(a) shows the state of the button hole of the button insertion portion of the button bearing portion, and Fig. 11(b) shows the state in which the button gripping foot is moved upward with respect to the button bearing portion.

較佳實施例之詳細說明Detailed description of the preferred embodiment 用以實施發明之最佳形態The best form for implementing the invention

(發明之全體結構)(the entire structure of the invention)

以下,參照圖式,詳細說明本發明之實施形態。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

如第1圖所示,縫扣用縫紉機1(以下稱為縫紉機)包含有鈕扣供給裝置2、縫製動作部40、控制縫紉機1之各部之控制裝置(省略圖示)、由操作員輸入縫紉機1之動作指示之踏板(省略圖示)、進行縫紉機1之各種設定之操作面板(省略圖示)。縫製動作部4具有在被縫製物之上方保持鈕扣B之鈕扣抓持腳41,將保持在鈕扣抓持腳41之鈕扣B對被縫製物縫合。鈕扣供給裝置2將鈕扣B逐一供給至鈕扣抓持腳41。As shown in Fig. 1, the sewing machine 1 for sewing (hereinafter referred to as a sewing machine) includes a button supply device 2, a sewing operation unit 40, and a control device (not shown) for controlling each part of the sewing machine 1, and the sewing machine 1 is input by an operator. The operation instruction pedal (not shown) and the operation panel (not shown) for performing various settings of the sewing machine 1. The sewing operation portion 4 has a button gripping leg 41 that holds the button B above the object to be sewn, and sutures the button B held by the button gripping foot 41 with respect to the object to be sewn. The button supply device 2 supplies the buttons B one by one to the button gripping legs 41.

鈕扣供給裝置2具有鈕扣進給器10、調節從鈕扣進給器10逐一送出之鈕扣B之鈕扣孔之位置及方向的鈕扣孔位置調節部20(鈕扣孔位置調節機構)、將業經以鈕扣孔位置調節部20調節鈕扣孔之位置及方向後的鈕扣B搬運至縫製動作部40之鈕扣抓持腳41之鈕扣搬送部30(鈕扣供給機構)。The button supply device 2 has a button feeder 10, a buttonhole position adjusting portion 20 (button hole position adjusting mechanism) for adjusting the position and direction of the buttonhole of the button B which is fed one by one from the button feeder 10, and a buttonhole for the button. The button B that has been adjusted by the position adjusting portion 20 to adjust the position and direction of the buttonhole is transported to the button transporting portion 30 (button supply mechanism) of the button gripping foot 41 of the sewing operation portion 40.

鈕扣進給器10具有作為操作員補充鈕扣B時之承接盤之鈕扣補充盤11、承接從鈕扣補充盤11逐一送出之鈕扣B之送出部12、將從送出部12逐一送出之鈕扣B逐一交遞至鈕扣孔位置調節部20之旋轉板13。The button feeder 10 has a button replenishing tray 11 as a receiving tray when the operator replenishes the button B, a delivery portion 12 that receives the button B that is sent one by one from the button replenishing tray 11, and a button B that is sent one by one from the delivery portion 12 one by one. It is transferred to the rotating plate 13 of the buttonhole position adjusting portion 20.

如第2圖所示,於鈕扣補充盤11之內周部形成有螺旋狀鈕扣路徑。鈕扣路徑形成隨著朝向外側而上升傾斜之斜度。As shown in Fig. 2, a spiral button path is formed in the inner peripheral portion of the button replenishing tray 11. The button path forms a slope that rises as it goes toward the outside.

當鈕扣進給器10動作時,鈕扣補充盤11振動,補充至鈕扣補充盤11之鈕扣B以該螺旋狀之鈕扣路徑底部引導至外側。又,於設有送出部12之側之鈕扣補充盤11之外周部設有送出口11a。鈕扣B被引導至外周部,從送出口11a送出至送出部12之孔部12b。When the button feeder 10 is actuated, the button replenishing tray 11 vibrates, and the button B replenished to the button replenishing tray 11 is guided to the outside by the bottom of the spiral button path. Further, a delivery port 11a is provided on the outer peripheral portion of the button replenishing tray 11 on the side where the delivery portion 12 is provided. The button B is guided to the outer peripheral portion, and is sent out from the delivery port 11a to the hole portion 12b of the delivery portion 12.

送出部12具有以軸部12a為中心旋轉,使孔部12b內之鈕扣移動之旋轉部12c、固定於縫紉機1之機架而設置,作為孔部12b之底部之固定部12d。從鈕扣補充盤11之送出口11a送出之鈕扣B進入送出部12之孔部12b。孔部12b設置成貫穿旋轉部12c。又,旋轉部12c之下面部與固定部12d之上面部設置成滑動。即,固定部12d之上面部具有旋轉部12c之孔部12b之底面的功能,支撐鈕扣B。又,由於旋轉部12c旋轉,故孔部12b之側部與鈕扣B卡合,隨著伴隨旋轉部12c之旋轉之孔部12b之位置變更,鈕扣B移動。The delivery unit 12 has a rotating portion 12c that rotates around the shaft portion 12a and moves the button in the hole portion 12b, and is fixed to the frame of the sewing machine 1, and is provided as a fixing portion 12d at the bottom of the hole portion 12b. The button B sent from the delivery port 11a of the button replenishing tray 11 enters the hole portion 12b of the delivery portion 12. The hole portion 12b is provided to penetrate the rotating portion 12c. Further, the lower surface portion of the rotating portion 12c and the upper surface portion of the fixed portion 12d are provided to slide. In other words, the upper surface of the fixing portion 12d has a function of the bottom surface of the hole portion 12b of the rotating portion 12c, and supports the button B. Further, since the rotating portion 12c rotates, the side portion of the hole portion 12b engages with the button B, and the button B moves as the position of the hole portion 12b accompanying the rotation of the rotating portion 12c changes.

又,於相對於軸部12A為鈕扣補充盤11之送出口11a之反側,隨著旋轉部12c之旋轉之孔部12b的移動路徑重疊之位置設有送出口12e。以旋轉部12c之旋轉移動至送出口12e之上方之鈕扣B從送出口12e掉落至下方,送出至旋轉板13之孔部13b。Further, on the opposite side of the delivery port 11a of the button replenishing disk 11 with respect to the shaft portion 12A, a delivery port 12e is provided at a position where the movement path of the hole portion 12b in which the rotation portion 12c rotates overlaps. The button B that has moved to the upper side of the delivery port 12e by the rotation of the rotating portion 12c is dropped from the delivery port 12e to the lower side, and is sent to the hole portion 13b of the rotary plate 13.

旋轉板13具有以軸部13a為中心旋轉,使孔部13b內之鈕扣B移動之旋轉部13c、固定設置於縫紉機1之機架,作為孔部13b之底部之固定部13d。又,旋轉部13c之下面部與固定部13d之上面部設置成滑動。即,固定部13d之上面部具有作為旋轉部13c之孔部13b之底面的功能。又,旋轉部13設置成其一部份對送出部12從下方重疊。再者,隨著旋轉部13c之旋轉移動之孔部13b之移動路徑設置成通過送出部12之送出口12e之下方。藉此,從送出部12之送出口12e掉落之鈕扣B掉落至旋轉板13之孔部13b,隨著伴隨旋轉部13c之旋轉之孔部13b的位置變更,鈕扣B移動。The rotary plate 13 has a rotating portion 13c that rotates around the shaft portion 13a, moves the button B in the hole portion 13b, and a fixed portion 13d that is fixed to the frame of the sewing machine 1 as a bottom portion of the hole portion 13b. Further, the lower surface portion of the rotating portion 13c and the upper surface portion of the fixed portion 13d are provided to slide. That is, the upper surface of the fixed portion 13d has a function as a bottom surface of the hole portion 13b of the rotating portion 13c. Further, the rotating portion 13 is provided such that a part thereof overlaps the feeding portion 12 from below. Further, the movement path of the hole portion 13b that moves in accordance with the rotation of the rotating portion 13c is provided to pass below the delivery port 12e of the delivery portion 12. Thereby, the button B dropped from the delivery port 12e of the delivery unit 12 is dropped to the hole portion 13b of the rotary plate 13, and the button B is moved as the position of the hole portion 13b accompanying the rotation of the rotary portion 13c is changed.

又,於相對於軸部13a為送出部12之送出口12e之反側,與孔部13b之移動路徑重疊之位置設有送出口13e。以旋轉部13c之旋轉而移動至送出口13e之上方之鈕扣B從送出口13e掉落至下方,遞交至鈕扣孔位置調節部20。即,「遞交位置」為設有送出口13e之位置。Further, a delivery port 13e is provided at a position overlapping the movement path of the hole portion 13b with respect to the shaft portion 13a being the opposite side of the delivery port 12e of the delivery portion 12. The button B that has moved to the upper side of the delivery port 13e by the rotation of the rotating portion 13c is dropped from the delivery port 13e to the lower side, and is delivered to the button hole position adjusting portion 20. That is, the "delivery position" is a position at which the delivery port 13e is provided.

此外,鈕扣進給器10之動作以縫紉機1之控制裝置控制。Further, the action of the button feeder 10 is controlled by the control device of the sewing machine 1.

(鈕扣孔位置調節部)(button hole position adjustment unit)

接著,以第3圖至第5圖,就以鈕扣孔位置調節部20調節鈕扣B之鈕扣孔之位置及方向之結構詳細說明。此外,在鈕扣孔位置調節部20之說明中,以水平配置,且對後述鈕扣爪持腕21、22施與前進移動之直動軸138之長向為Y軸方向,為水平方向,且與Y軸方向垂直相交之方向為X軸方向,鉛直上下方向為Z軸方向,進行說明。Next, the structure of the button hole position adjusting portion 20 for adjusting the position and direction of the buttonhole of the button B will be described in detail with reference to FIGS. 3 to 5. Further, in the description of the button hole position adjusting portion 20, the longitudinal direction of the linear motion shaft 138 that applies the forward movement to the button claw holding arms 21 and 22, which will be described later, is the horizontal direction, and is The direction in which the Y-axis direction intersects perpendicularly is the X-axis direction, and the vertical vertical direction is the Z-axis direction.

縫製動作部40進行擺動針,而進行鈕扣B之縫製。因而,鈕扣孔位置調節部20預先調節鈕扣B之方向,以在鈕扣B搬運至鈕扣抓持腳41之時間點,使鈕扣孔之排列方向及針擺動方向一致。此外,鈕扣搬送部30將鈕扣B從鈕扣孔位置調節部20搬送至鈕扣抓持腳41時,使鈕扣B之方向變更90度。因而,鈕扣孔位置調節部20將鈕扣B之方向調節成考慮90度之變更之方向。The sewing operation unit 40 performs the sewing of the button B by swinging the needle. Therefore, the button hole position adjusting portion 20 adjusts the direction of the button B in advance so that the direction in which the button holes are aligned and the direction in which the needle swings coincide with each other when the button B is transported to the button gripping legs 41. Further, when the button transport unit 30 transfers the button B from the button hole position adjusting portion 20 to the button gripping leg 41, the direction of the button B is changed by 90 degrees. Therefore, the button hole position adjusting portion 20 adjusts the direction of the button B to a direction in which the change of 90 degrees is considered.

鈕扣孔位置調節部20具有一對鈕扣抓持腕21、22、確認鈕扣B之鈕扣孔之位置及方向之照相機23、使鈕扣抓持腕21、22移動動至X-Y平面之任意位置之位置調節機構130、調節鈕扣之方向(旋轉角度)之角度調節機構110。The buttonhole position adjusting portion 20 has a pair of button gripping arms 21, 22, a camera 23 for confirming the position and direction of the buttonhole of the button B, and a position adjustment for moving the button gripping arms 21, 22 to any position of the XY plane. The mechanism 130 adjusts the angle adjusting mechanism 110 of the direction of the button (rotation angle).

鈕扣抓持腕21、22形成相互對稱形。鈕扣抓持腕21、22之各基端部以以朝向垂直方向之段螺絲28、29(參照第5圖)為軸而可旋動之狀態軸支於位置調節機構130之腕安裝台131。於鈕扣抓持腕21、22之各旋動端部側形成承接鈕扣B下面部之外周部附近之載置部21a、22a。The button gripping arms 21, 22 form a mutual symmetry. Each of the base end portions of the button gripping arms 21 and 22 is pivotally supported by the wrist mounting table 131 of the position adjusting mechanism 130 in a state in which the screws 28 and 29 (see FIG. 5) facing the vertical direction are pivotable. Mounting portions 21a and 22a near the outer peripheral portion of the lower portion of the button B are formed on the respective rotating end sides of the button gripping arms 21 and 22.

又,如第4圖所示,鈕扣抓持腕21、22分別於下面側有轂狀突起部21b、22b。於該等突起部21b、22b架設將突起部21b、22b按壓至鈕扣抓持腕21、22之旋動端部相互接近之方向之夾持彈簧25。藉此,各鈕扣抓持腕21、22附勢成在進行鈕扣保持之旋動端部側接近移動,藉由後述之鈕扣保持構件111、112,可保持鈕扣。Further, as shown in Fig. 4, the button gripping arms 21, 22 have hub-like projections 21b, 22b on the lower side, respectively. The protrusions 21b and 22b are placed on the protrusions 21b and 22b so as to press the protrusions 21b and 22b to the direction in which the knob ends of the button gripping arms 21 and 22 approach each other. Thereby, each of the button gripping arms 21, 22 is attached to move toward the side of the rotating end portion where the button holding is performed, and the button holding member 111, 112, which will be described later, can hold the button.

再者,於一鈕扣抓持腕22之上面設有為用以進行鈕扣保持之解除之驅動源之螺線管26。螺線管26具有朝向另一鈕扣抓持腕21進行突出及後退之柱塞。於另一鈕扣抓持腕21之上面設有螺線管26之柱塞突出時抵接之承接構件27。藉該等,藉使螺線管26作動,按壓承接構件27,對抗夾持彈簧25,推開各鈕扣抓持腕21、22之旋動端部側,而可解除鈕扣之保持狀態。Further, a solenoid 26 for driving a drive for releasing the button is provided on the upper side of the button grip wrist 22. The solenoid 26 has a plunger that protrudes and retreats toward the other button gripping wrist 21. A receiving member 27 abutting when the plunger of the solenoid 26 protrudes is provided on the other of the button grip wrists 21. By this, when the solenoid 26 is actuated, the receiving member 27 is pressed against the clamp spring 25, and the swivel end side of each of the button gripping arms 21, 22 is pushed open, and the button retaining state can be released.

如第3圖所示,角度調節機構110具有設置於各鈕扣抓持腕21、22之旋動端部上面之保持構件111、112、為使鈕扣B旋轉,而使保持構件111、112移動之驅動源之旋轉角度調節馬達113、114、安裝於各旋轉角度調節馬達113、114之輸出軸之主動滑輪115、在鈕扣抓持腕21、22之下面側與各保持構件111、112連動之齒條構件116、具有與齒條構件116咬合之小齒輪部117a之從動滑輪117、使主動滑輪115與從動滑輪117連動旋轉之確動皮帶118。As shown in Fig. 3, the angle adjusting mechanism 110 has holding members 111, 112 provided on the respective rotating end portions of the button gripping arms 21, 22, and the holding members 111, 112 are moved to rotate the button B. The rotation angle adjusting motors 113, 114 of the driving source, the driving pulley 115 attached to the output shafts of the respective rotation angle adjusting motors 113, 114, and the teeth interlocking with the holding members 111, 112 on the lower side of the button holding arms 21, 22 The strip member 116 has a driven pulley 117 having a pinion gear portion 117a engaged with the rack member 116, and a fixed belt 118 for rotating the driving pulley 115 and the driven pulley 117 in conjunction therewith.

此外,設置於保持構件111側之主動滑輪、齒條構件、從動滑輪、確動皮帶皆省略圖示,與保持構件112側之主動滑輪115、齒條構件116、從動滑輪117、確動皮帶118為相同之構造。Further, the active pulley, the rack member, the driven pulley, and the actuating belt provided on the holding member 111 side are not shown, and the driving pulley 115, the rack member 116, the driven pulley 117, and the fixed belt 118 on the holding member 112 side are omitted. For the same construction.

各保持構件111、112在平面觀看皆形成圓弧狀,藉使相互彎曲內側之面相對配置,且在該各面進行抵接於鈕扣B之外周之夾持。Each of the holding members 111 and 112 is formed in an arc shape in plan view, and is disposed so as to face each other on the inner side of the curved portion, and is brought into contact with the outer periphery of the button B on each of the surfaces.

設置於保持構件112側之齒條構件116配置於鈕扣抓持腕22之下面側,且形成在平面觀看,與保持構件112幾乎相同之形狀之圓弧狀。於齒條構件116之上面形成在平面觀看構成圓弧狀之軌道狀凸條部116a。另一方面,於鈕扣抓持腕22之旋動端部形成與載置部22a相鄰,貫穿鈕扣抓持腕22上下面之圓弧狀引導孔22c。於引導孔22c從下方插入齒條構件116之凸條部116a。然後,在插入至引導孔22c之凸條部116a之上端面與保持構件112下面密合接觸之狀態下,齒條構件116與保持構件112之方向對齊,以固定螺絲連結。凸條部116a寬度形成較齒條構件116之本體部(凸條部116a以外之部份)及保持構件12窄。引導孔22c為與凸條部116a相同之圓弧狀,形成較凸條部116a長。因此,凸條部116a以齒條構件116之本體部及保持構件112固定於引導孔22c,以不在上下產生脫離,且,可沿引導孔22c沿圓弧軌跡進行移動。藉此構造,保持構件22之內側面沿圓弧移動。The rack member 116 provided on the holding member 112 side is disposed on the lower surface side of the button gripping wrist 22, and is formed in an arc shape which is almost the same shape as the holding member 112 when viewed in plan. A rail-shaped ridge portion 116a that is formed in an arc shape in plan view is formed on the upper surface of the rack member 116. On the other hand, the swivel end portion of the button grip wrist 22 is formed adjacent to the placing portion 22a, and penetrates the arcuate guide hole 22c of the upper and lower surfaces of the button grip wrist 22. The rib portion 116a of the rack member 116 is inserted into the guide hole 22c from below. Then, in a state in which the upper end surface of the ridge portion 116a inserted into the guide hole 22c is in close contact with the lower surface of the holding member 112, the rack member 116 is aligned with the direction of the holding member 112, and is coupled by a fixing screw. The width of the ridge portion 116a is formed to be smaller than the body portion of the rack member 116 (the portion other than the ridge portion 116a) and the holding member 12. The guide hole 22c has the same arc shape as the ridge portion 116a, and is formed longer than the ridge portion 116a. Therefore, the ridge portion 116a is fixed to the guide hole 22c by the main body portion of the rack member 116 and the holding member 112 so as not to be detached from the upper and lower sides, and can be moved along the circular trajectory along the guide hole 22c. With this configuration, the inner side surface of the holding member 22 moves along the circular arc.

於齒條構件116之作為圓弧外側之面形成齒條齒116b。齒條齒116b與從動滑輪117之小齒輪部117a咬合。Rack teeth 116b are formed on the outer surface of the rack member 116 as an outer side of the arc. The rack teeth 116b are engaged with the pinion portion 117a of the driven pulley 117.

從動滑輪117以朝向上下方向之支軸117b軸支於鈕扣抓持22之下面。從動滑輪117之上半部作為小齒輪部117a,下半部作為架設確動皮帶118之滑輪部。小齒輪部117a與滑輪部為同心,支軸117b以其為中心進行軸支。The driven pulley 117 is axially supported under the button grip 22 with a support shaft 117b facing in the up and down direction. The upper half of the driven pulley 117 serves as a pinion portion 117a, and the lower half serves as a pulley portion for erecting the actuating belt 118. The pinion gear portion 117a is concentric with the pulley portion, and the support shaft 117b is pivoted about the center.

於主動滑輪115之外周面及從動滑輪117之滑輪部之外周面皆形成齒輪狀齒。於主動滑輪115與從動滑輪117之滑輪部架設確動皮帶118。於確動皮帶118之內側形成齒,確動皮帶118之齒、主動滑輪115及從動滑輪117之齒咬合。Gear outer teeth are formed on the outer peripheral surface of the outer pulley 115 and the outer peripheral surface of the pulley portion of the driven pulley 117. The actuating belt 118 is erected on the pulley portions of the driving pulley 115 and the driven pulley 117. A tooth is formed on the inner side of the actuating belt 118, and the teeth of the belt 118, the active pulley 115, and the driven pulley 117 are engaged.

就角度調節機構110之鈕扣B之角度調節作說明。鈕扣抓持腕21、22之各保持構件111、112在作為各圓弧內側之面,以抵接於鈕扣B外周之直徑兩端位置之狀態夾持鈕扣B。藉各旋轉角度調節馬達113、114驅動,各保持構件111、112沿圓弧進行移動。此時,各旋轉角度調節馬達113、114以相同之動作量,進行同方向之旋轉驅動。藉此,一保持構件111沿圓弧於前方(或後方)進行移動,另一保持構件112沿圓弧於後方(前方)進行移動時,鈕扣B以上下通過其中心部之中心線為軸,於逆時鐘方向(或順時鐘方向)進行旋轉。藉此,進行鈕扣B之角度調節(方向調節)。各保持構件111、112之內側面之圓弧皆設定成同一半徑,各內側面之圓弧之中心位置設定於與各鈕扣抓持腕21、22之旋動端部之接近遠離移動方向幾乎並行之直線上。因而,藉保持構件111、112沿圓弧方向之移動,可在維持鈕扣B之中心位置之狀態下,進行鈕扣B之角度調節。The angle adjustment of the button B of the angle adjusting mechanism 110 will be described. Each of the holding members 111 and 112 of the button gripping arms 21 and 22 grips the button B in a state of being in contact with the outer ends of the outer circumference of the button B on the inner side of each of the arcs. The motors 113 and 114 are driven by the respective rotation angles, and the respective holding members 111 and 112 are moved along the circular arc. At this time, each of the rotation angle adjustment motors 113 and 114 is rotationally driven in the same direction with the same amount of movement. Thereby, when the holding member 111 moves along the arc in the front (or the rear), and the other holding member 112 moves in the rear (front) along the arc, the button B passes the center line of the center portion as the axis. Rotate in the counterclockwise direction (or clockwise). Thereby, the angle adjustment (direction adjustment) of the button B is performed. The arcs of the inner side surfaces of the holding members 111 and 112 are all set to the same radius, and the center position of the arc of each inner side surface is set to be almost parallel to the moving end of each of the button gripping arms 21 and 22 away from the moving direction. On the straight line. Therefore, by the movement of the holding members 111 and 112 in the circular arc direction, the angle adjustment of the button B can be performed while maintaining the center position of the button B.

位置調節機構130具有將各鈕扣抓持腕21、22之基端部支撐成可旋動之腕安裝台131、保持腕安裝台131之上下保持框架132、133、搭載上下保持框架132、133,將鈕扣抓持腕21、21以可移動之狀態支撐於X-Y平面之任意位置之輸送台134、載置輸送台134,將其支撐成可於Y軸方向移動之設置成固定的台座135、作為鈕扣抓持腕21、22在Y軸方向之移動驅動源之Y軸馬達136、設置於Y軸馬達136之輸出軸之小齒輪137、沿Y軸方向配設,且沿其長向形成與小齒輪137咬合之齒之直動軸138、將直動軸138支撐成可沿Y軸方向移動之滑動引導件139、139、固定於直動軸138之一端部之軸承140、可對軸承140以可環繞Z軸旋動之狀態連結輸送台134之段螺絲141、設置在固定裝設於軸承140之檢測片142之通過線上,且以檢測片142之有無,檢測Y軸馬達136之原點位置之原點感測器143、作為相對於軸承140之輸送台134環繞Z軸之旋動動作的驅動源之X軸馬達144、設置於X軸馬達144之輸出軸145、以支軸146軸支成可環繞Z軸旋動,且於從支軸位置延伸出至二方向之2個腕部其中之一形成與小齒輪145卡合之齒之輸送腕147、以支軸148軸支於輸送腕147之另一腕部,且嵌合於形成在輸送台134之長孔134a之角塊149、設於固定裝設在輸送腕147之一腕部之檢測片150之通過線上,且根據檢測片150之有無檢測X軸馬達144之原點位置之原點感測器151。The position adjusting mechanism 130 has a wrist mounting base 131 that supports the base end portions of the respective button gripping arms 21 and 22, a holding bracket 132, 133 for holding the wrist mounting table 131, and upper and lower holding frames 132 and 133. The button holding handles 21 and 21 are supported by the transport table 134 at any position on the XY plane in a movable state, and the transporting table 134 is supported, and is supported as a fixed pedestal 135 that can be moved in the Y-axis direction. The Y-axis motor 136 that moves the driving grippers 21, 22 in the Y-axis direction, and the pinion 137 that is disposed on the output shaft of the Y-axis motor 136 are disposed along the Y-axis direction and are formed along the long direction thereof. a linear motion shaft 138 that engages the gear 137, a sliding guide 139, 139 that supports the linear motion shaft 138 to move in the Y-axis direction, and a bearing 140 that is fixed to one end of the linear motion shaft 138. The segment screw 141 of the transfer table 134 can be connected around the Z-axis to be disposed on the passing line of the detecting piece 142 fixed to the bearing 140, and the position of the origin of the Y-axis motor 136 can be detected by the presence or absence of the detecting piece 142. The origin sensor 143 serves as a transport stage 13 relative to the bearing 140 4, an X-axis motor 144 that drives a driving source of the Z-axis, an output shaft 145 disposed on the X-axis motor 144, and a shaft 146 that is pivotally rotatable about the Z-axis and extends from the fulcrum position. One of the two wrists in the two directions forms a transport wrist 147 that engages with the pinion 145, the other wrist that is pivotally supported by the support shaft 148, and is fitted to the transport table 134. The corner block 149 of the long hole 134a is provided on a passing line fixed to the detecting piece 150 of the wrist portion of the transport wrist 147, and detects the origin of the origin position of the X-axis motor 144 according to the presence or absence of the detecting piece 150. 151.

位置調節機構130以Y軸馬達136之驅動,使鈕扣抓持腕21、22於Y軸方向移動,以X軸馬達144之驅動,以軸支輸送台134之段螺絲141為中心,使鈕扣抓持腕21、22環繞Z軸旋動。即,以Y軸馬達136及X軸馬達144之共同運作,將鈕扣抓持腕21、22之旋動端部側移動定位於X-Y平面之任意位置。The position adjusting mechanism 130 is driven by the Y-axis motor 136 to move the button gripping arms 21 and 22 in the Y-axis direction, and is driven by the X-axis motor 144, centering on the screw 141 of the shaft supporting table 134, so that the button is grasped. The wrists 21, 22 are rotated around the Z axis. That is, with the Y-axis motor 136 and the X-axis motor 144 operating together, the swivel end side of the button gripping arms 21, 22 is moved and positioned at any position on the X-Y plane.

如第1圖所示,照相機23以支撐框架設置成固定,而不致改變位置,其光軸支撐成與Z軸方向平行。As shown in Fig. 1, the camera 23 is fixed in a support frame without changing the position, and its optical axis is supported in parallel with the Z-axis direction.

鈕扣孔位置調節部20在供給鈕扣時,以縫紉機1之控制裝置進行控制。即,在供給鈕扣時,螺線管26控制成柱塞突出狀態。在各鈕扣抓持腕21、22分離之狀態(鈕扣解放狀態),控制為載置部21a、22a於作為鈕扣進給器10之旋轉板13之送出口13e下方的位置待機。從送出口13e掉落之鈕扣B以載置部21a、22a承接時,螺線管26控制成柱塞後退狀態,以各保持構件111、112進行鈕扣B之夾持。The buttonhole position adjusting portion 20 is controlled by the control device of the sewing machine 1 when the button is supplied. That is, when the button is supplied, the solenoid 26 is controlled to be in a state in which the plunger is protruded. In a state in which the respective button gripping arms 21 and 22 are separated (button liberation state), the placing portions 21a and 22a are controlled to stand by at a position below the delivery port 13e of the rotary plate 13 of the button feeder 10. When the button B dropped from the delivery port 13e is received by the placing portions 21a and 22a, the solenoid 26 is controlled to be in a state in which the plunger is retracted, and the button B is held by the holding members 111 and 112.

以照相機23從上方進行鈕扣B之拍攝,以二值化等眾所皆知之影像處理從各鈕扣孔之位置或鈕扣外緣之位置求出鈕扣B之中心位置。然後,進行檢測中心位置與適合遞交至鈕扣搬送部30之位置之比較,進行位置偏差之算出。鈕扣搬運部30維持遞交鈕扣B之位置,以旋動搬送動作僅改變方向,進行將鈕扣B交遞至鈕扣抓持腳41之動作。因此,「適合遞交至鈕扣搬送部30之位置」係指在鈕扣B到達鈕扣抓持腳41之狀態下,如縫扣作業時預定之位置般之位置。即,照相機23及算出位置偏差之縫紉機之控制裝置具有作為「位置檢測機構」之功能。The camera B is photographed from above by the camera 23, and the center position of the button B is obtained from the position of each buttonhole or the position of the outer edge of the button by image processing such as binarization. Then, the position of the detection center is compared with the position suitable for delivery to the button transport unit 30, and the positional deviation is calculated. The button transport unit 30 maintains the position of the delivery button B, and performs the operation of transferring the button B to the button gripping foot 41 by merely changing the direction in the rotational transport operation. Therefore, "the position suitable for delivery to the button conveying portion 30" refers to a position in which the button B reaches the button gripping foot 41, such as a predetermined position at the time of the sewing operation. In other words, the camera 23 and the control device for the sewing machine that calculates the positional deviation have a function as a "position detecting mechanism".

同樣地,從保持在各鈕扣抓持腕21、22之鈕扣B之拍攝影像檢測各鈕扣孔之位置,求出對鈕扣B之中心之方向(角度)。然後,進行檢測角度與適合交遞至鈕扣搬運部30之方向(角度)之比較,進行角度偏差之算出。在此,「適合遞交至鈕扣搬送部30之方向」係表示鈕扣搬送部30之搬送後之鈕扣B之方向在鈕扣抓持腳41作為縫扣作業時預定之方向。即,照相機23及算出角度偏差之縫紉機之控制裝置具有作為「方向檢測機構」之功能。Similarly, the position of each button hole is detected from the captured image of the button B held by each button gripping wrist 21, 22, and the direction (angle) of the center of the button B is obtained. Then, the angle of the detection is compared with the direction (angle) suitable for delivery to the button transport unit 30, and the angular deviation is calculated. Here, the "direction suitable for delivery to the button transport unit 30" indicates the direction in which the button B after the transfer of the button transport unit 30 is predetermined when the button gripping foot 41 is used as a sewing operation. That is, the camera 23 and the control device for the sewing machine that calculates the angular deviation have a function as a "direction detecting mechanism".

縫紉機之控制裝置依算出之位置偏差,驅動X軸馬達144及Y軸馬達136,執行修正鈕扣B之位置之位置修正控制,以解決位置偏差。即,縫紉機之控制裝置具有作為「位置控制機構」之功能。The control device of the sewing machine drives the X-axis motor 144 and the Y-axis motor 136 in accordance with the calculated positional deviation, and performs position correction control of the position of the correction button B to solve the positional deviation. That is, the control device of the sewing machine has a function as a "position control mechanism".

又,縫紉機之控制裝置依算出之角度偏差,以在同方向旋轉相等之動作量驅動各旋轉角度調節馬達113、114,執行修正鈕扣B之方向(角度)之方向修正控制。即,縫紉機之控制裝置具有作為「角度控制機構」之功能。Further, the control device of the sewing machine drives each of the rotation angle adjustment motors 113 and 114 with an operation amount equal to the same direction of rotation in accordance with the calculated angular deviation, and performs direction correction control for correcting the direction (angle) of the button B. That is, the control device of the sewing machine has a function as an "angle control mechanism".

在該等修正控制後,縫紉機之控制裝置將鈕扣B交遞至鈕扣搬送部30,並且將螺線管26控制成柱塞突出狀態,進行鈕扣B之解放,結束對鈕扣位置調節部20之動作控制。After the correction control, the control device of the sewing machine transfers the button B to the button conveying portion 30, and controls the solenoid 26 to the plunger protruding state, and releases the button B to end the action of the button position adjusting portion 20. control.

此外,如第3圖所示,以保持構件111、112保持鈕扣B時之鈕扣B之下面部為以載置部21a、22a支撐鈕扣B之外周部附近一部份之狀態,鈕扣中心附近之下面部露出。是故,對以鈕扣孔位置調節部20調節鈕扣孔之位置及方向後之鈕扣B之下面部,鈕扣承載部31可從下方抵接。Further, as shown in FIG. 3, the lower surface portion of the button B when the holding members 111 and 112 hold the button B is in a state in which the mounting portion 21a, 22a supports a portion near the outer periphery of the button B, near the center of the button. The lower part is exposed. Therefore, the button carrying portion 31 can be abutted from below by adjusting the lower surface of the button B after the button hole position adjusting portion 20 adjusts the position and direction of the buttonhole.

(鈕扣搬送部)(button transfer unit)

接著,在第6圖中,就以鈕扣搬送部30將鈕扣B搬運至鈕扣41之結構詳細說明。Next, in the sixth drawing, the configuration in which the button B is carried by the button transport unit 30 to the button 41 will be described in detail.

鈕扣搬送部30具有抵接鈕扣B之下面部,載置支撐鈕扣B之承接盤狀鈕扣承載部31、對鈕扣動作為抵接為鈕扣承載部31之反側、亦即鈕扣B之上面部,與鈕扣承載部31夾入鈕扣B之盤狀部32、一端支撐鈕扣承載部31,另一端固定於框架部36之固定臂部33、一端支撐夾部32,另一端以框架部36軸支成可旋動,而將夾部32支撐成可上下動之上下動臂部34、設置成連結固定臂部33及上下動臂部34,驅動成使上下動臂部34之另一端部於上下方向旋動之引動器35(例如螺線管等)、支撐固定臂部33及上下動臂部34之框架部36、延伸設置成鉛直,固定於框架部36之旋轉軸37、旋轉驅動旋轉軸37之驅動部38。此外,如第6圖所示,固定臂部33及上下動臂部34之一端側彎曲,固定臂部33及上下動臂部34之前端部朝向驅動部38所作之固定臂部33及上下動臂部34之位置P至位置Q之旋動動作方向、亦即搬運鈕扣B時之移動方向。The button transporting portion 30 has a lower surface portion of the button B, and a receiving button-shaped button bearing portion 31 for supporting the button B, and the button is abutted against the opposite side of the button carrying portion 31, that is, the upper portion of the button B. The disk-shaped portion 32 of the button B is sandwiched with the button carrying portion 31, the button supporting portion 31 is supported at one end, the fixed end portion 33 of the frame portion 36 is fixed to the fixed end portion 33 of the frame portion 36, and the other end is axially supported by the frame portion 36. Rotating, the clamp portion 32 is supported so as to be movable up and down the upper arm portion 34, and the fixed arm portion 33 and the upper and lower boom portions 34 are connected to be driven so that the other end portion of the upper and lower moving arm portions 34 is vertically The rotary actuator 35 (for example, a solenoid or the like), the frame portion 36 that supports the fixed arm portion 33 and the vertical boom portion 34, and the rotating shaft 37 that is extended to be vertical, fixed to the frame portion 36, and the rotationally-driven rotating shaft 37 Drive unit 38. Further, as shown in Fig. 6, one end side of the fixed arm portion 33 and the vertical boom portion 34 is curved, and the fixed arm portion 33 and the front end portion of the upper and lower boom portions 34 are fixed toward the driving portion 38 and are moved up and down. The direction of the rotation of the position P of the arm portion 34 to the position Q, that is, the direction of movement when the button B is conveyed.

引動器35具有設置成可於上下方向動作之可動子35a、驅動成使可動子35a上下動之固定子35b。引動器35之固定子35b之下端部與固定臂部33連結,可動子35a之上端部與上下動臂部34連結。又,引動器35之固定子35b所作之可動子35a之動作以縫紉機1之控制裝置控制。The actuator 35 has a movable member 35a that is provided to be movable in the vertical direction, and a stator 35b that is driven to move the movable member 35a up and down. The lower end portion of the stator 35b of the actuator 35 is coupled to the fixed arm portion 33, and the upper end portion of the movable member 35a is coupled to the upper and lower boom portions 34. Further, the action of the movable member 35a by the stator 35b of the actuator 35 is controlled by the control device of the sewing machine 1.

當引動器35之可動子35a動作為收縮至下方時,上下動臂部34之另一端部旋動至下方。即,夾部32往下方移動。此時,鈕扣承載部31上有鈕扣B時,夾部32抵接鈕扣B之上面部,將鈕扣B按壓至鈕扣承載部31之方向。即,以夾部32及鈕扣承載部31夾持保持鈕扣B。When the movable member 35a of the actuator 35 is operated to contract downward, the other end portion of the upper and lower boom portions 34 is rotated downward. That is, the clip portion 32 moves downward. At this time, when the button B is present on the button carrying portion 31, the clip portion 32 abuts the upper surface of the button B and presses the button B in the direction of the button carrying portion 31. That is, the holding button B is sandwiched by the clip portion 32 and the button carrying portion 31.

另一方面,當引動器35之可動子35a動作為伸長至上方時,上下動臂部34之另一端部旋動至上方。即,夾部32往上方移動。即,如上述,藉從以夾部32及鈕扣承載部31夾持保持鈕扣B之狀態,夾部32往上方移動,而解除對鈕扣B之保持。On the other hand, when the movable member 35a of the actuator 35 is operated to extend upward, the other end portion of the upper and lower boom portions 34 is rotated upward. That is, the clip portion 32 moves upward. In other words, as described above, the clip portion 32 is moved upward by the state in which the button B is held by the clip portion 32 and the button carrying portion 31, and the holding of the button B is released.

此外,如上述,夾部32只要可進行鈕扣B之保持及解除即可,故引動器35之動作量及上下動臂部34之旋動動作角度宜設定在鈕扣B之保持及解除所需之最小限度之範圍。Further, as described above, the clip portion 32 is only required to be held and released by the button B. Therefore, the amount of movement of the actuator 35 and the angle of the swiveling action of the upper and lower boom portions 34 should be set to be required for holding and releasing the button B. The minimum range.

又,驅動部38為藉旋轉驅動旋轉軸37,使固定臂部33及上下動臂部34旋動之馬達等引動器。即,藉使鈕扣承載部31及夾部32隨著該旋動移動,使鈕扣B移動。此時,驅動部38之固定臂部33及上下動臂部34之旋動範圍為以第2圖之上下動臂部34之位置P與位置Q形成之內角中較小側(θ側)之角度範圍(例如90度)。此外,驅動部38之驅動控制以縫紉機1之控制裝置進行。Further, the drive unit 38 is an actuator such as a motor that rotates the rotary shaft 37 by rotation and rotates the fixed arm portion 33 and the vertical boom portion 34. That is, when the button carrying portion 31 and the clip portion 32 move in accordance with the rotation, the button B is moved. At this time, the rotation range of the fixed arm portion 33 and the vertical boom portion 34 of the driving portion 38 is the smaller one (the θ side) of the inner angle formed by the position P and the position Q of the lower moving arm portion 34 in the second drawing. The range of angles (for example, 90 degrees). Further, the drive control of the drive unit 38 is performed by the control device of the sewing machine 1.

即,在位置P,在鈕扣承載部31位於保持在鈕扣孔位置調節部20之鈕扣B下方之狀態下,引動器35之可動子35a動作為往下方收縮,夾部32往下方移動,鈕扣B以夾部32及鈕扣承載部31夾持保持。之後,驅動部38驅動,使固定臂部33及上下動臂部34旋動至位置Q。藉此,鈕扣B搬運至設置在鈕扣抓持腳41之爪41a、41b之前端部之凹部41c、41d間。That is, in the position P, in a state where the button carrying portion 31 is positioned below the button B held by the button hole position adjusting portion 20, the movable member 35a of the actuator 35 is contracted downward, and the clip portion 32 is moved downward, and the button B is moved. The clip 32 and the button carrying portion 31 are held by the clip. Thereafter, the drive unit 38 is driven to rotate the fixed arm portion 33 and the upper and lower boom portions 34 to the position Q. Thereby, the button B is transported between the recesses 41c and 41d provided at the front end portions of the claws 41a and 41b of the button gripping foot 41.

(縫製動作部)(Sewing operation unit)

接著,就縫製動作部40詳細說明。Next, the sewing operation unit 40 will be described in detail.

縫製動作部40具有在縫製時,在被縫製物上方保持鈕扣B之鈕扣抓持腳41、支撐縫針而上下動,且設置成可搖動之針桿42、於鈕扣B之縫合結束後,進行切線之切線機構(省略圖示)、支撐縫製動作部40之各部,且於其內部具有使縫製動作部40動作之各種機構(主軸、縫紉機馬達及針桿42之搖動機構等)之縫紉機架43。The sewing operation unit 40 has a button grip 41 that holds the button B above the object to be sewn while being sewn, and supports the needle to move up and down, and is provided as a swingable needle bar 42. After the stitching of the button B is completed, the thread is cut. The thread cutting mechanism (not shown) and the respective portions of the sewing operation unit 40 are provided, and the sewing frame 43 having various mechanisms (the spindle, the sewing machine motor, and the rocking mechanism of the needle bar 42) for operating the sewing operation unit 40 is provided therein.

此外,由於藉針桿42以縫紉機馬達之驅動上下動及搖動,於被縫製物形成有針腳之結構及切線機構之切線之結構與眾所皆知之縫紉機相同,故省略其詳細說明。又,縫製動作部40之各種動作控制以縫紉機1之控制裝置進行。Further, since the needle bar 42 is moved up and down by the driving of the sewing machine motor, the structure in which the stitches are formed and the tangent of the thread cutting mechanism are the same as those of the known sewing machine, and detailed description thereof will be omitted. Further, various operation control of the sewing operation unit 40 is performed by the control device of the sewing machine 1.

此外,縫製動作部40亦可設置不使針桿搖動,使鈕扣抓持腳41側移動,使各鈕扣孔定位於下針位置之鈕扣移動機構,亦可一面進行擺動針,且鈕扣抓持腳側亦一面進行移動,而相互進行定位。In addition, the sewing action portion 40 may be provided with a button moving mechanism that does not cause the needle bar to shake, moves the button gripping foot 41 side, and positions each button hole at the lower needle position, and can also swing the needle while holding the button. The sides are also moved while positioning each other.

如第7(a)圖、第7(b)圖所示,鈕扣縫製動作部40之鈕扣抓持腳41具有在被縫製物之上方保持鈕扣B之爪41a、41b。於爪41a前端部之爪41b側(爪41a之內側)之側面部設置凹部41c,於爪41b前端部之爪41a側(爪41b之內側)之側面部設置凹部41d。又,鈕扣抓持腳41具有附勢為使爪41a、41b往內側移動之彈簧等彈性機構(省略圖示)。藉此,位於凹部41c與凹部41d間者(鈕扣B)被夾持保持於爪41a與爪41b。再者,鈕扣抓持腳41具有驅動為使爪41a、41b之前端部旋動之驅動部(省略圖示),動作為藉使爪41a及爪41b於相互遠離之方向旋動,而解除對鈕扣B之夾持。As shown in FIGS. 7(a) and 7(b), the button gripping legs 41 of the button sewing operation portion 40 have claws 41a and 41b for holding the button B above the object to be sewn. A concave portion 41c is provided on a side surface portion of the claw 41b side (inside of the claw 41a) of the distal end portion of the claw 41a, and a concave portion 41d is provided on a side surface portion of the claw 41a side (the inner side of the claw 41b) of the distal end portion of the claw 41b. Further, the button gripping foot 41 has an elastic mechanism (not shown) such as a spring that has a tendency to move the claws 41a and 41b inward. Thereby, the person (button B) located between the recessed portion 41c and the recessed portion 41d is sandwiched and held by the claw 41a and the claw 41b. Further, the button gripping foot 41 has a driving portion (not shown) that is driven to rotate the front end portions of the claws 41a and 41b, and operates to release the claw 41a and the claw 41b in a direction away from each other. The clamping of button B.

以上述鈕扣搬送部30鈕扣B移動至凹部41c、41d間時,爪41a內側之側面部及爪41b內側之側面部以與鈕扣B之滑動,擴展至外側。之後,在鈕扣B進入凹部41c、41d間之時間點,爪41a、41b以彈性機構往內側附勢,夾持鈕扣B。如此進行,鈕扣B嵌合保持於爪41a、41b之凹部41c、41d。此時,如第7(a)圖所示,因固定臂部33及上下動臂部34之歪曲,鈕扣搬送部30與鈕扣抓持腳41不抵接。When the button B of the button transport unit 30 is moved between the recesses 41c and 41d, the side surface portion inside the claw 41a and the side surface portion inside the claw 41b slide to the outside of the button B to extend to the outside. Thereafter, at a point in time when the button B enters between the recessed portions 41c and 41d, the claws 41a and 41b are attached to the inner side by the elastic mechanism to sandwich the button B. In this manner, the button B is fitted and held by the recesses 41c and 41d of the claws 41a and 41b. At this time, as shown in Fig. 7(a), the button conveying portion 30 does not abut against the button gripping foot 41 due to the bending of the fixed arm portion 33 and the vertical arm portion 34.

之後,引動器35之可動子35a動作為往上方伸長,夾部32往上方移動,解除夾部32與鈕扣承載部31所作之鈕扣B之夾持。之後,驅動部38使固定臂部33及上下動臂部34旋動至位置P。Thereafter, the movable member 35a of the actuator 35 is moved upward, and the clip portion 32 is moved upward to release the sandwiching of the clip B by the clip portion 32 and the button carrying portion 31. Thereafter, the drive unit 38 rotates the fixed arm portion 33 and the vertical boom portion 34 to the position P.

此外,如第7(b)圖所示,爪41a、41b呈朝前端部斜向傾斜之形狀。另一方面,固定臂部33、上下動臂部34之前端部側形成彎曲,以避開爪41a、41b。藉此,固定臂部33、上下動臂部34從後方朝向前方旋動時,爪41a、41b與鈕扣搬送部30之固定臂部33、上下動臂部34不致撞擊,而可進行鈕扣搬送部30對鈕扣抓持腳41之鈕扣B之供給。Further, as shown in Fig. 7(b), the claws 41a and 41b have a shape inclined obliquely toward the front end portion. On the other hand, the front end side of the fixed arm portion 33 and the vertical boom portion 34 is curved to avoid the claws 41a and 41b. When the fixed arm portion 33 and the vertical boom portion 34 are rotated from the rear toward the front, the claws 41a and 41b and the fixed arm portion 33 of the button transport portion 30 and the upper and lower boom portions 34 are prevented from colliding, and the button transport portion can be performed. 30 pairs of buttons hold the supply of button B of the foot 41.

(縫紉機之動作)(action of sewing machine)

接著,就縫紉機1之動作詳細說明。Next, the operation of the sewing machine 1 will be described in detail.

首先,由操作員操作操作面板,進行對應鈕扣B之鈕扣孔之數及間隔之針腳的設定。之後,由操作員將鈕扣B供給至鈕扣進給器10之鈕扣補充盤11。之後,將被縫製物放置於縫製動作部40,由操作員踩踏踏板一次,如上述,從鈕扣進給器10將鈕扣B逐一送出至鈕扣孔位置調節部20,以鈕扣孔位置調節部20調節鈕扣B之鈕扣孔之位置及方向,以鈕扣搬送部30將鈕扣B供給至縫製動作部40之鈕扣抓持腳41。之後,由操作員再度踩踏踏板時,縫製動作部40之針棒42上下動及搖動,將鈕扣B縫合於被縫製物,當該縫合結束時,縫製動作部40之切線機構動作,進行切線。進一步,於切線結束後,鈕扣抓持腳41之爪41a、41b動作為往外側張開,而解除縫合結束之鈕扣之夾持。之後,由操作員卸除鈕扣B之縫合結束之被縫製物。First, the operator operates the operation panel to set the number of buttonholes corresponding to the button B and the spacing of the stitches. Thereafter, the button B is supplied to the button replenishing tray 11 of the button feeder 10 by the operator. Thereafter, the object to be sewn is placed in the sewing operation portion 40, and the operator steps on the pedal once. As described above, the button B is fed out one by one from the button feeder 10 to the button hole position adjusting portion 20, and is adjusted by the button hole position adjusting portion 20. The button B is supplied to the button gripping foot 41 of the sewing operation unit 40 by the button conveying unit 30 at the position and direction of the buttonhole of the button B. Then, when the operator steps on the pedal again, the needle bar 42 of the sewing operation unit 40 moves up and down, and the button B is sewn to the object to be sewn. When the stitching is completed, the thread cutting mechanism of the sewing operation unit 40 operates to perform tangential cutting. Further, after the end of the tangential line, the claws 41a and 41b of the button gripping foot 41 are moved to open outward, and the button for ending the stitching is released. Thereafter, the operator releases the sewn material whose stitching is completed by the button B.

之後,接著進行鈕扣之縫合時,由操作員放置下個被縫製物,進行與上述相同之操作。Thereafter, when the button is sewn, the next object to be sewn is placed by the operator, and the same operation as described above is performed.

(本發明之縫紉機之鈕扣供給裝置之作用效果)(The effect of the button supply device of the sewing machine of the present invention)

根據上述實施形態,鈕扣承載部31將鈕扣B搬運至鈕扣抓持腳41後,藉解除夾部32及鈕扣承載部31所作之鈕扣之夾持,即使鈕扣抓持腳41不上下動,鈕扣亦可交遞至鈕扣抓持腳41。是故,鈕扣抓持腳41不需上下動,即可解決在鈕扣抓持腳41之上下動之動作時間,鈕扣B之縫合之週期耗費多餘之問題點,縫紉機之生產性大幅提高。According to the above embodiment, after the button carrying portion 31 carries the button B to the button gripping foot 41, the button is removed by the clip portion 32 and the button carrying portion 31, even if the button gripping foot 41 does not move up and down, the button is also It can be handed over to the button gripping foot 41. Therefore, the button gripping foot 41 can solve the action time of moving down on the button gripping foot 41 without the need to move up and down, and the period of stitching of the button B is excessively expensive, and the productivity of the sewing machine is greatly improved.

又,如上述,鈕扣B以夾部32及鈕扣承載部31夾持支撐,故可在不為鈕扣B之鈕扣孔之位置、間隔或者鈕扣孔之尺寸左右下,支撐鈕扣B。是故,可解決在習知技術,需依鈕扣之種類準備具有對應於鈕扣孔之位置、間隔及鈕扣孔之尺寸之銷之鈕扣承載部,鈕扣供給裝置之成本提高之問題點,縫紉機之鈕扣供給裝置之成本大幅降低。除此之外,可解決在習知技術,由於每當鈕扣之種類改變,需更換鈕扣承載部,故該更換作業非常繁雜,且該更換作業耗費之時間使鈕扣縫合之全體作業效率明顯降低之問題點,縫紉機之生產性可更提高。Further, as described above, the button B is sandwiched and supported by the clip portion 32 and the button carrying portion 31, so that the button B can be supported without being positioned, spaced, or the size of the buttonhole of the button B. Therefore, it is possible to solve the problem that in the conventional technique, a button bearing portion having a pin corresponding to the position, the interval, and the size of the buttonhole of the buttonhole is prepared according to the type of the button, and the cost of the button supply device is improved, and the button of the sewing machine is used. The cost of the supply device is greatly reduced. In addition, it can be solved in the prior art that since the button bearing portion needs to be replaced whenever the type of the button is changed, the replacement operation is very complicated, and the time required for the replacement operation makes the overall work efficiency of the button sewing significantly lower. The problem is that the productivity of the sewing machine can be improved.

再者,如上述,鈕扣抓持腳41不致上下動。又,鈕扣承載部31不上下動,夾部32亦在可進行鈕扣B之保持及解除之最小限範圍上下動即可。是故,可解決如習知技術般,為將厚鈕扣從鈕扣承載部卸除,有鈕扣抓持腳大幅往上方移動時,鈕扣與縫針接觸或撞擊之可能性,一定以上之厚度之鈕扣在習知技術之鈕扣供給裝置無法供給之問題點。是故,可提供在不為鈕扣之厚度左右下,可將鈕扣供給至鈕扣抓持腳之縫紉機之鈕扣供給裝置,而可大幅提高縫紉機之可用性及可靠度。Furthermore, as described above, the button gripping foot 41 does not move up and down. Further, the button carrying portion 31 does not move up and down, and the clip portion 32 can also move up and down within a minimum range in which the button B can be held and released. Therefore, it is possible to solve the problem that, as in the prior art, in order to remove the thick button from the button bearing portion, when the button gripping foot moves substantially upward, the button may contact or collide with the needle, and the button of the thickness or more may be The problem is that the button supply device of the prior art cannot supply the problem. Therefore, it is possible to provide a button supply device for a sewing machine which can supply a button to a button grip foot without affecting the thickness of the button, and can greatly improve the usability and reliability of the sewing machine.

再者,由於藉上下動臂部34上下動,使夾部上下動,故在鈕扣B之握持,鈕扣承載部31及固定臂部33不需上下動。是故,可將供握持鈕扣B用之驅動部份簡單化。除此之外,由於鈕扣承載部31不上下動,故支撐於鈕扣承載部31之鈕扣B可在不承受伴隨上下動之振動或傾斜下,確實地被支撐。Further, since the upper and lower movable arm portions 34 move up and down to move the nip portion up and down, the button holding portion 31 and the fixed arm portion 33 do not need to move up and down when the button B is gripped. Therefore, the driving portion for holding the button B can be simplified. In addition, since the button carrying portion 31 does not move up and down, the button B supported by the button carrying portion 31 can be reliably supported without being subjected to vibration or tilt accompanying the up and down movement.

再者,由於固定臂部33及上下動臂部34之一端側彎曲,而使固定臂部33及上下動臂部34之前端部朝向將鈕扣搬運至鈕扣抓持腳40時之移動方向,故鈕扣供給機構30及鈕扣抓持腳41不抵接。因而,無因驅動部38之固定臂部33及上下動臂部34之水平方向之旋動,鈕扣供給機構30與鈕扣抓持腳41抵接而妨礙鈕扣B之供給之情形。Further, since one end side of the fixed arm portion 33 and the vertical boom portion 34 is curved, the front end portions of the fixed arm portion 33 and the upper and lower boom portions 34 are oriented in the moving direction when the button is conveyed to the button gripping leg 40, The button supply mechanism 30 and the button gripping foot 41 do not abut. Therefore, in the horizontal direction of the fixed arm portion 33 and the vertical boom portion 34 of the drive unit 38, the button supply mechanism 30 abuts against the button gripping foot 41 to hinder the supply of the button B.

在鈕扣供給裝置2,當以照相機23檢測鈕扣之中心線周圍之方向,對應於鈕扣縫合作業時之預定方向之方向與測出之方向不同時,驅動角度調節機構110之各旋轉角度調節馬達113、114,使鈕扣B旋轉,進行方向之調節。因而,縫製時,可謀求鈕扣B之方向之更適當化,可進行良好之鈕扣縫合,提高縫製之可靠度、確實性,並且縮短方向確認或方向調節作業之所需時間,而可謀求作業效率之提高。In the button supply device 2, when the direction around the center line of the button is detected by the camera 23, and the direction of the predetermined direction corresponding to the button stitching operation is different from the direction of the measurement, the rotation angle adjusting motor 113 of the angle adjusting mechanism 110 is driven. , 114, the button B is rotated to adjust the direction. Therefore, at the time of sewing, the direction of the button B can be more appropriately adjusted, and good button stitching can be performed, the reliability and the reliability of the sewing can be improved, and the time required for the direction confirmation or the direction adjustment work can be shortened, and work efficiency can be achieved. Improve.

同樣地,對鈕扣B以照相機23檢測對鈕扣縫合作業時之預定位置之位置偏差,驅動位置調節機構130之X軸及Y軸馬達144、136,使鈕扣B移動,進行位置之調節。因而,縫製時,可謀求鈕扣B之位置之更適當化,可進行良好之鈕扣縫合,提高縫製之可靠度、確實性,並且縮短位置確認或位置調節作業之所需時間,而可謀求作業效率之提高。Similarly, the button B detects the positional deviation of the predetermined position at the time of the button sewing operation by the camera 23, and drives the X-axis and Y-axis motors 144 and 136 of the position adjusting mechanism 130 to move the button B to adjust the position. Therefore, at the time of sewing, the position of the button B can be more appropriately adjusted, and good button stitching can be performed, the reliability and the reliability of the sewing can be improved, and the time required for the position confirmation or the position adjustment work can be shortened, and work efficiency can be achieved. Improve.

(第2實施形態)(Second embodiment)

接著,就與上述實施形態不同之第2實施形態詳細說明。對與上述實施形態相同之結構附上相同之標號,省略詳細說明。此外,鈕扣進給器10、鈕扣位置調節部20及縫製動作部40與上述實施形態相同。Next, a second embodiment different from the above embodiment will be described in detail. The same components as those of the above-described embodiment are denoted by the same reference numerals, and the detailed description is omitted. Further, the button feeder 10, the button position adjusting portion 20, and the sewing operation portion 40 are the same as those of the above embodiment.

如第8圖、第9圖所示,第2實施形態之鈕扣搬送部30A具有於上面部之約中央設置吸氣口51,在上面部設有包圍吸氣口51之圓形第1密封件52之承接盤狀鈕扣承載部31A、於下面部設有第2密封件53之盤狀夾部32A、內側設有通往吸氣口51之通氣道33Aa之固定臂部33A、支撐夾部32A,可於上下方向搖動之上下動臂部34A、與固定臂部33A及上下動臂部34A連結,使上下動臂部34上下動之引動器35、固定支撐固定臂部33A,同時,將上下動臂部34A支撐成可上下動之框架部36、旋轉軸37、驅動部38。引動器35、框架部36、旋轉軸37及驅動部38與上述實施形態相同。As shown in Fig. 8 and Fig. 9, the button transport unit 30A of the second embodiment has an air inlet 51 provided at the center of the upper surface portion, and a circular first seal member surrounding the air inlet port 51 on the upper surface portion. The disk-shaped button bearing portion 31A of 52 is provided, the disk-shaped nip portion 32A of the second sealing member 53 is provided at the lower portion, the fixed arm portion 33A having the air passage 33Aa leading to the air inlet 51, and the supporting nip portion 32A are provided inside. The upper and lower moving arm portions 34A are pivoted in the vertical direction, and the fixed arm portions 33A and the upper and lower moving arm portions 34A are coupled to each other, and the upper and lower moving arm portions 34 are moved up and down by the actuator 35 and the fixed supporting fixed arm portions 33A. The boom portion 34A is supported by a frame portion 36 that can move up and down, a rotating shaft 37, and a driving portion 38. The actuator 35, the frame portion 36, the rotating shaft 37, and the driving portion 38 are the same as those of the above embodiment.

於鈕扣承載部31A設有吸氣口51,藉由設置於固定臂部33A之通氣道33Aa、吸氣管54,連接於泵等吸引力產生部(省略圖示)。即,吸引力產生部動作,吸入空氣時,從吸氣口51吸入空氣,產生吸引力,吸附鈕扣B而予以保持。又,於鈕扣承載部31A之上面部設置第1密封件52,以包圍吸氣口51。第1密封件52由橡膠等彈性構件構成,如第8圖所示,與鈕扣B之下面部抵接時,密合而不致使空氣從第1密封件52與鈕扣B間漏出。又,第1密封件52與鈕扣承載部31A密合,空氣不致從第1密封件52與鈕扣承載部31A間漏出。The button holder 31A is provided with an intake port 51, and is connected to an air suction duct 33Aa and an intake duct 54 provided in the fixed arm portion 33A, and is connected to an attraction generating portion (not shown) such as a pump. In other words, when the air is sucked in, the air is sucked from the air intake port 51 to generate an attractive force, and the button B is sucked and held. Further, a first seal 52 is provided on the upper surface of the button carrying portion 31A to surround the intake port 51. The first seal 52 is made of an elastic member such as rubber. As shown in Fig. 8, when it comes into contact with the lower surface of the button B, it is in close contact with each other without causing air to leak from between the first seal 52 and the button B. Further, the first seal 52 is in close contact with the button carrying portion 31A, and air does not leak from between the first seal 52 and the button carrying portion 31A.

於夾部32A之下面部設有與第1密封件52幾乎相同徑之圓形第2密封件53。第2密封件53與第1密封件52同樣地由橡膠等彈性構件構成,如第9圖所示,與鈕扣B之上面部抵接時,密合成空氣不致從第2密封件53與鈕扣B間漏出。第2密封件53與夾部32A密合成空氣不致從第2密封件53與夾部32A間漏出。此外,藉引動器35之可動子35a往下方之伸縮,固定臂部33A往上下方向旋動,夾部32A上下動之結構為與上述實施形態之鈕扣搬運部30相同之結構,故省略詳細說明。即,以引動器35之動作,夾部32A對鈕扣B動作,而從鈕扣承載部31A之反側將鈕扣B推至鈕扣承載部31A之吸氣口51。此外,以引動器35之驅動,夾部32A進行之對鈕扣B在鈕扣承載部31A之按壓不需強至以該按壓之力將鈕扣B以夾部32A及鈕扣承載部31A握持,為第2密封件53與鈕扣B之上面部密合,且,第1密封部52與鈕扣B之下面部密合之程度即可。又,關於引動器35之驅動所作之夾部32A之上升,只要為可解決第2密封部53對鈕扣B之上面部之密合之程度即可。即,引動器35之驅動亦對應於上述夾部32A對鈕扣B之按壓力而驅動控制。A circular second seal member 53 having a diameter almost the same as that of the first seal member 52 is provided on the lower surface portion of the clip portion 32A. Similarly to the first sealing member 52, the second sealing member 53 is made of an elastic member such as rubber. As shown in Fig. 9, when the surface of the button B is in contact with the surface of the button B, the dense synthetic air does not pass from the second sealing member 53 and the button B. Leaked out. The second seal 53 and the nip 32A are combined with air so as not to leak from between the second seal 53 and the nip 32A. Further, the movable member 35a of the actuator 35 expands and contracts downward, and the fixed arm portion 33A is rotated in the vertical direction, and the configuration in which the accommodating portion 32A moves up and down is the same as that of the button transporting portion 30 of the above-described embodiment, and therefore detailed description thereof will be omitted. . That is, with the action of the actuator 35, the clip portion 32A operates on the button B, and pushes the button B from the opposite side of the button carrying portion 31A to the suction port 51 of the button carrying portion 31A. Further, the pressing of the button B by the clip portion 32A and the pressing of the button B on the button carrying portion 31A are not required to be strong, and the button B is held by the clip portion 32A and the button carrying portion 31A by the pressing force. 2 The sealing member 53 is in close contact with the upper surface of the button B, and the first sealing portion 52 may be in close contact with the lower surface portion of the button B. Further, the rise of the clip portion 32A by the driving of the actuator 35 may be such that the adhesion of the second seal portion 53 to the upper surface of the button B can be solved. That is, the driving of the actuator 35 is also driven and controlled in accordance with the pressing force of the clip portion 32A to the button B.

此時,如第9圖所示,為以鈕扣承載部31A及夾部32A夾持鈕扣B之位置關係時,以鈕扣承載部31A、第1密封件52、夾部32A及第2密封件53,產生隔著鈕扣B之鈕扣孔之密閉空間。此時,在該密閉空間空氣可進出者僅為吸引口51。即,當在產生該密閉空間之狀態下,吸引力產生部動作時,從吸引口51吸入空氣,而產生吸引力。此時,由於以第1密封件52及第2密封件53防止空氣漏出,故可有效地防止空氣從鈕扣B之上面側經由鈕扣孔流入造成之吸引力降低,對鈕扣B及夾部32A極強之吸引力作用。藉此,鈕扣搬送部30A可以更強之保持力保持鈕扣B。此外,當已知鈕扣孔之間隔時,第1密封件52及第2密封件53宜設定成可包圍全鈕扣孔之內徑。鈕扣搬送部30A如此保持鈕扣B,將鈕扣B搬運至鈕扣抓持腳41。是故,吸引口51具有作為「吸引部」之功能。此外,驅動部38藉由旋轉軸37,使固定臂部33A、上下動臂部34A旋動,將鈕扣B搬運至鈕扣抓持腳41之結構為與上述實施形態之鈕扣搬送部30相同之結構,故省略詳細說明。At this time, as shown in FIG. 9, when the positional relationship of the button B is sandwiched by the button carrying portion 31A and the clip portion 32A, the button carrying portion 31A, the first sealing member 52, the clip portion 32A, and the second sealing member 53 are used. , a sealed space that is formed by a buttonhole of the button B. At this time, the air in and out of the sealed space is only the suction port 51. In other words, when the suction generating unit is operated in the state in which the sealed space is generated, air is taken in from the suction port 51 to generate an attractive force. At this time, since the first seal 52 and the second seal 53 prevent air from leaking, it is possible to effectively prevent the air from flowing from the upper side of the button B through the buttonhole, and the attraction force is lowered, and the button B and the clip 32A are extremely Strong attraction. Thereby, the button conveying portion 30A can hold the button B with a stronger holding force. Further, when the interval of the buttonholes is known, the first sealing member 52 and the second sealing member 53 are preferably set to surround the inner diameter of the full buttonhole. The button conveying portion 30A holds the button B in this manner, and carries the button B to the button gripping foot 41. Therefore, the suction port 51 has a function as a "suction portion". Further, the drive unit 38 rotates the fixed arm portion 33A and the vertical boom portion 34A by the rotation shaft 37, and the button B is transported to the button gripping foot 41 in the same configuration as the button transport portion 30 of the above-described embodiment. Therefore, detailed description is omitted.

此外,當產生足夠之吸引口51之吸引力時,亦可不設置夾部32A及第2密封件53,設有第1密封件52之鈕扣承載部31A之吸氣口51產生吸引力,而吸附保持鈕扣B。此時,解除鈕扣承載部31A對鈕扣B之保持力時,藉吸引力產生部停止動作,停止吸氣口51之吸引力之產生而進行。此時,由於不需要夾部32A上下動之動作,故鈕扣供給之週期可縮短夾部32A上下動所需之時間之量。Further, when a sufficient attraction force of the suction port 51 is generated, the clip portion 32A and the second seal member 53 may not be provided, and the suction port 51 of the button bearing portion 31A provided with the first seal member 52 may generate an attraction force and be adsorbed. Keep button B. At this time, when the holding force of the button supporting portion 31A on the button B is released, the attraction generating portion stops the operation, and the generation of the suction force of the intake port 51 is stopped. At this time, since the movement of the clip portion 32A is not required to be moved up and down, the period of the button supply can shorten the amount of time required for the clip portion 32A to move up and down.

(第2實施形態之縫紉機之鈕扣供給裝置之作用效果)(Effects of the button supply device of the sewing machine according to the second embodiment)

根據第2實施形態,除了第1實施形態之效果外,鈕扣承載部31A以吸引部51之吸引力保持鈕扣B。藉此,鈕扣B可更確實地保持於鈕扣孔供給機構30A。According to the second embodiment, in addition to the effects of the first embodiment, the button carrying portion 31A holds the button B with the attraction force of the suction portion 51. Thereby, the button B can be more reliably held by the button hole supply mechanism 30A.

又,如上述,由於鈕扣B以吸引部51之吸引力保持,故可在不為鈕扣B之鈕扣孔之位置、間隔或鈕扣孔之尺寸左右下,保持鈕扣B。是故,可解決在習知技術,需依鈕扣之種類準備具有對應於鈕扣孔之位置、間隔及鈕扣孔之尺寸之銷之鈕扣承載部,鈕扣供給裝置之成本提高之問題點,縫紉機之鈕扣供給裝置之成本大幅降低。除此之外,可解決在習知技術,由於每當鈕扣之種類改變,需更換鈕扣承載部,故該更換作業非常繁雜,且該更換作業耗費之時間使鈕扣縫合之全體作業效率明顯降低之問題點,縫紉機之生產性可更提高。Further, as described above, since the button B is held by the attraction force of the attraction portion 51, the button B can be held not at the position, the interval of the buttonhole of the button B, or the size of the buttonhole. Therefore, it is possible to solve the problem that in the conventional technique, a button bearing portion having a pin corresponding to the position, the interval, and the size of the buttonhole of the buttonhole is prepared according to the type of the button, and the cost of the button supply device is improved, and the button of the sewing machine is used. The cost of the supply device is greatly reduced. In addition, it can be solved in the prior art that since the button bearing portion needs to be replaced whenever the type of the button is changed, the replacement operation is very complicated, and the time required for the replacement operation makes the overall work efficiency of the button sewing significantly lower. The problem is that the productivity of the sewing machine can be improved.

又,第1密封件52封住鈕扣承載部31A與鈕扣B間產生之間隙,第2密封件53封住夾部32A與鈕扣B間產生之間隙。藉此,隔著鈕扣B,密閉鈕扣承載部31A與夾部32A間,吸引部51之吸引力所作之鈕扣B之保持力大幅增強,鈕扣B可更確實地以鈕扣承載部及夾部保持。Further, the first seal 52 seals a gap formed between the button carrying portion 31A and the button B, and the second seal 53 seals a gap formed between the clip portion 32A and the button B. Thereby, the button B is sealed, and between the button holding portion 31A and the nip portion 32A, the holding force of the button B by the attraction force of the suction portion 51 is greatly enhanced, and the button B can be more reliably held by the button carrying portion and the nip portion.

(其他)(other)

此外,在上述實施形態及第2實施形態中,鈕扣承載部31、31A固定保持於固定臂部33、33A,亦可設置成對鈕扣B上下動。Further, in the above-described embodiment and the second embodiment, the button carrying portions 31 and 31A are fixedly held by the fixed arm portions 33 and 33A, and the button B may be provided to move up and down.

又,關於鈕扣進給器10對鈕扣孔位置調節部20之鈕扣B之供給亦可為其他方法。舉例言之,可手動將鈕扣供給至鈕扣孔位置調節部20之鈕扣抓持腕21、22。Further, the supply of the button B to the button hole position adjusting portion 20 by the button feeder 10 may be another method. For example, the button can be manually supplied to the button gripping wrists 21, 22 of the buttonhole position adjusting portion 20.

又,固定臂部及上下動臂部之彎曲不限於上述實施形態之一端側之彎曲,固定臂部及上下動臂部之一部份或全部彎折或彎曲為固定臂部與上下動臂部之前端朝向將前述鈕扣搬運至鈕扣抓持腳時之移動方向,而使鈕扣供給機構不抵接鈕扣抓持腳即可。Further, the bending of the fixed arm portion and the upper and lower boom portions is not limited to the bending of the end side of the above-described embodiment, and part or all of the fixed arm portion and the upper and lower boom portions are bent or bent into the fixed arm portion and the upper and lower boom portions. The front end faces the moving direction when the button is conveyed to the button gripping foot, so that the button feeding mechanism does not abut the button gripping foot.

又,驅動部38之固定臂部33(33A)、上下動臂部34(34A)之旋動範圍不限於角度θ之範圍。亦可為作為角度θ之對角,形成於位置P與位置Q間之較大側之角度範圍。此時,固定臂部33(33A)、上下動臂部34(34A)不需避開鈕扣抓持腳41之爪41a、41b,故此形狀不需形成彎折或彎曲。Further, the range of the rotation of the fixed arm portion 33 (33A) and the vertical boom portion 34 (34A) of the drive portion 38 is not limited to the range of the angle θ. It may also be an angular range formed on the larger side between the position P and the position Q as a diagonal of the angle θ. At this time, the fixed arm portion 33 (33A) and the upper and lower boom portion 34 (34A) do not need to avoid the claws 41a, 41b of the button gripping foot 41, so that the shape does not need to be bent or bent.

又,在上述實施形態中,將鈕扣之角度調節機構110及位置調節機構130配置於鈕扣搬送部30之前方,關於角度調節,最後對鈕扣縫合作業時之鈕扣之方向之適當化有充份之貢獻,關於位置調節,有調節後,對保持在鈕扣抓持腳41時,經位置調節之鈕扣B重新產生位置變動之情形,有減少位置調節之執行之可能性。Further, in the above-described embodiment, the angle adjusting mechanism 110 and the position adjusting mechanism 130 of the button are disposed in front of the button conveying portion 30, and the angle adjustment is performed, and finally, the direction of the button in the button sewing operation is adequately optimized. Contribution, regarding the position adjustment, after adjustment, when the button gripping foot 41 is held, the position-adjusted button B reproduces the positional change, which reduces the possibility of performing position adjustment.

因而,亦可將角度調節機構110及位置調節機構130搭載於鈕扣搬送部30之交遞後之步驟執行的位置、例如鈕扣抓持腳41。Therefore, the angle adjustment mechanism 110 and the position adjustment mechanism 130 may be mounted at a position where the step of the button conveyance unit 30 is performed, for example, the button gripping foot 41.

具體言之,於鈕扣抓持腳41之前端部之雙叉延伸部設置角度調節機構之保持構件、旋轉角度調節馬達、各旋轉角度調節馬達、主動滑輪、齒條構件、從動滑輪、確動皮帶,可使保持在鈕扣抓持腳41之各保持構件之鈕扣B旋轉。Specifically, the retaining member of the angle adjusting mechanism, the rotation angle adjusting motor, the rotation angle adjusting motor, the driving pulley, the rack member, the driven pulley, and the actuating belt are provided at the double fork extension of the front end of the button gripping foot 41. The button B held by each of the holding members of the button gripping legs 41 can be rotated.

又,將鈕扣抓持腳41安裝於位置調節機構之輸送台,對輸送台施與直動動作之Y軸馬達、小齒輪、直動軸、軸承等之結構及施與環繞Z軸之旋動動作之X軸馬達、小齒輪、輸送腕、角塊等之結構可將鈕扣抓持腳41之鈕扣保持位置定位於水平面上之任意位置。Further, the button gripping foot 41 is attached to the conveying table of the position adjusting mechanism, and the structure of the Y-axis motor, the pinion gear, the linear motion shaft, the bearing, etc., which directly actuates the conveying table, and the swirling around the Z-axis are applied. The structure of the X-axis motor, pinion gear, transport wrist, corner block, etc. of the action can position the button holding position of the button gripping foot 41 at any position on the horizontal plane.

再者,亦可對該等角度調節機構及位置調節機構依在前述照相機23之配置拍攝之影像,進行修正控制,於鈕扣抓持腳41之鈕扣保持位置配置照相機,依在此處之拍攝資料,進行修正控制更佳。此時,宜從與針桿相同之軸上進行拍攝,由於產生與針桿之干擾,故以避開此,且儘量靠近同一軸上,將照相機配置於光軸儘量在鉛直上下方向之位置為佳。Furthermore, the angle adjustment mechanism and the position adjustment mechanism may perform correction control according to the image captured by the camera 23, and the camera is disposed at the button holding position of the button gripping foot 41, and the photographing information according to the photographing information is used here. It is better to make correction control. In this case, it is advisable to shoot from the same axis as the needle bar. Since the interference with the needle bar occurs, so as to avoid this and as close as possible to the same axis, the camera should be placed in the vertical direction of the optical axis as far as possible. good.

藉此,可謀求縫製時之鈕扣B之更適當化及鈕扣B之位置之更適當化,可進行更良好之縫合,提高縫製之進一步之可靠度、確實性,縮短位置或角度之確認或調節作業之所需時間,謀求作業效率之更提高。Thereby, it is possible to make the button B more suitable for sewing and the position of the button B more appropriate, and it is possible to perform better sewing, improve the reliability and reliability of the sewing, and shorten the position or angle confirmation or adjustment. The time required for the job is to improve the efficiency of the work.

1...縫扣用縫紉機1. . . Sewing machine with sewing machine

2...鈕扣供給裝置2. . . Button supply device

10...鈕扣進給器10. . . Button feeder

11...鈕扣補充盤11. . . Button replenishment tray

11a...送出口11a. . . Send out

12...送出部12. . . Delivery department

12a...軸部12a. . . Shaft

12b...孔部12b. . . Hole

12c...旋轉部12c. . . Rotating part

12d...固定部12d. . . Fixed part

12e...送出口12e. . . Send out

13...旋轉板13. . . Rotating plate

13a...軸部13a. . . Shaft

13b...孔部13b. . . Hole

13c...旋轉部13c. . . Rotating part

13d...固定部13d. . . Fixed part

13e...送出口13e. . . Send out

20...鈕扣孔位置調節部20. . . Button hole position adjustment section

21,22...鈕扣抓持腕21,22. . . Button grip wrist

21a,22a...載置部21a, 22a. . . Mounting department

22c...引導孔22c. . . Guide hole

23...照相機twenty three. . . camera

26...螺線管26. . . Solenoid

27...承接構件27. . . Receiving member

28,29...段螺絲28,29. . . Segment screw

30,30A...鈕扣搬送部30,30A. . . Button transport department

31,31A,102...鈕扣承載部31, 31A, 102. . . Button bearing

32,32A...夾部32,32A. . . Clip

33,33A...固定臂部33,33A. . . Fixed arm

33Aa...通氣道33Aa. . . Airway

34,34A...上下動臂部34, 34A. . . Upper and lower arm

35...引動器35. . . Actuator

35a...可動子35a. . . Movable

35b...固定子35b. . . Fixed

36...框架部36. . . Frame department

37...旋轉軸37. . . Rotary axis

38...驅動部38. . . Drive department

40...縫製動作部40. . . Sewing action department

41,101...鈕扣抓持腳41,101. . . Button gripping foot

41a,41b...爪41a, 41b. . . claw

41c,41d...凹部41c, 41d. . . Concave

42...針桿42. . . Needle bar

51...吸氣口51. . . Suction port

52...第1密封件52. . . First seal

53...第2密封件53. . . 2nd seal

101a...爪部101a. . . Claw

102a...銷102a. . . pin

102b...軸部102b. . . Shaft

110...角度調節機構110. . . Angle adjustment mechanism

111,112...鈕扣保持構件111,112. . . Button retaining member

113,114...旋轉角度調節馬達113,114. . . Rotary angle adjustment motor

115...主動滑輪115. . . Active pulley

116...齒條構件116. . . Rack member

116a...凸條部116a. . . Rib

117...從動滑輪117. . . Drive pulley

117a,137,145...小齒輪117a, 137, 145. . . gear

118...確動皮帶118. . . Authentic belt

130...位置調節機構130. . . Position adjustment mechanism

131...腕安裝台131. . . Wrist mount

132,133...上下保持框架132,133. . . Keep the frame up and down

134...輸送台134. . . Conveyor

135...台座135. . . Pedestal

136...Y軸馬達136. . . Y-axis motor

138...直動軸138. . . Direct acting shaft

139...滑動引導件139. . . Sliding guide

140...軸承140. . . Bearing

141...段螺絲141. . . Segment screw

142,150...檢測片142,150. . . Test piece

143,151...原點感測器143,151. . . Origin sensor

144...X軸馬達144. . . X-axis motor

146,148,117b...支軸146,148,117b. . . Support shaft

147...輸送腕147. . . Transport wrist

149...角塊149. . . Corner block

B,B1...鈕扣B, B1. . . Button

P,Q...位置P, Q. . . position

第1圖係顯示具有本發明之鈕扣供給裝置之縫紉機結構之立體圖。Fig. 1 is a perspective view showing the structure of a sewing machine having a button supply device of the present invention.

第2圖係顯示鈕扣進給器之各部、鈕扣孔位置調節部之鈕扣抓持腕、鈕扣搬送部與鈕扣抓持腳之位置關係之說明圖。Fig. 2 is an explanatory view showing the positional relationship between the button gripper of the button feeder, the button gripping arm of the buttonhole position adjusting portion, the button conveying portion, and the button gripping leg.

第3圖係顯鈕扣孔位置調節部之立體圖。Fig. 3 is a perspective view showing the button hole position adjusting portion.

第4圖係鈕扣孔位置調節部之平面圖。Fig. 4 is a plan view of the button hole position adjusting portion.

第5圖係鈕扣孔位置調節部之位置調節機構之分解立體圖。Fig. 5 is an exploded perspective view showing the position adjusting mechanism of the button hole position adjusting portion.

第6圖係顯示鈕扣搬送部結構之分解立體圖。Fig. 6 is an exploded perspective view showing the structure of the button conveying portion.

第7圖係顯示鈕扣抓持腳結構之說明圖。第7(a)圖係鈕扣抓持腳之上面圖,第7(b)圖係從設有鈕扣搬送部之側觀看鈕扣抓持腳時之側面圖。Fig. 7 is an explanatory view showing the structure of the button gripping foot. Fig. 7(a) is a top view of the button gripping foot, and Fig. 7(b) is a side view showing the button gripping foot when viewed from the side where the button conveying portion is provided.

第8圖係顯示第2實施形態之鈕扣搬送部結構之一部份之分解立體圖。Fig. 8 is an exploded perspective view showing a part of the structure of the button transporting portion of the second embodiment.

第9圖係顯示第2實施形態之鈕扣搬送部結構之一部份之截面圖Figure 9 is a cross-sectional view showing a part of the structure of the button transporting portion of the second embodiment.

第10圖係顯示習知技術之承載機構結構之說明圖。Fig. 10 is an explanatory view showing the structure of a carrier mechanism of the prior art.

第11圖係從與第10圖不同之角度觀看習知技術之承載機構之說明圖。第11(a)圖顯示鈕扣承載部之銷插通鈕扣之鈕扣孔之狀態,第11(b)圖顯示相對於鈕扣承載部,鈕扣抓持腳往上方移動之狀態。Fig. 11 is an explanatory view showing a bearing mechanism of the prior art from a different angle from Fig. 10. Fig. 11(a) shows the state of the button hole of the button insertion portion of the button bearing portion, and Fig. 11(b) shows the state in which the button gripping foot is moved upward with respect to the button bearing portion.

31...鈕扣承載部31. . . Button bearing

32...夾部32. . . Clip

33...固定臂部33. . . Fixed arm

34...上下動臂部34. . . Upper and lower arm

41...鈕扣抓持腳41. . . Button gripping foot

41a...爪41a. . . claw

41b...爪41b. . . claw

41c...凹部41c. . . Concave

41d...凹部41d. . . Concave

B...鈕扣B. . . Button

Claims (8)

一種縫扣用縫紉機,係包含有:縫製動作部,係具有鈕扣抓持腳,將鈕扣以鈕扣抓持腳保持,以縫合於縫製物者;鈕扣供給機構,係將鈕扣供給至前述鈕扣抓持腳者;及鈕扣孔位置調節機構,係將鈕扣定位,以對應於鈕扣縫合作業時之方向者;前述鈕扣供給機構具有從下方支撐鈕扣之鈕扣承載部,將鈕扣載置於前述鈕扣承載部上後,搬運至前述鈕扣抓持腳,其特徵在於:前述鈕扣供給機構從上下方向握持鈕扣後,搬運至鈕扣抓持腳。 A sewing machine for sewing fasteners, comprising: a sewing action portion, having a button gripping leg, holding the button with a button gripping foot for sewing to the sewing object; and a button feeding mechanism for supplying the button to the button gripping And a button hole position adjusting mechanism for positioning the button to correspond to the direction of the button stitching operation; the button feeding mechanism has a button bearing portion for supporting the button from below, and the button is placed on the button bearing portion Then, the button is fed to the button gripping leg, and the button feeding mechanism holds the button from the up and down direction and then conveys it to the button gripping leg. 如申請專利範圍第1項之縫扣用縫紉機,其中前述鈕扣供給機構具有:固定臂部,係一端側支撐前述鈕扣承載部者;夾部,係從上側抵接鈕扣,與前述鈕扣承載部共同運作,夾持鈕扣者;上下動臂部,係一端側支撐前述夾部,上下動者;及驅動部,係使前述固定臂部及前述上下動臂部沿水平方向旋動者。 The sewing machine for a sewing machine according to claim 1, wherein the button supply mechanism has a fixed arm portion that supports the button bearing portion at one end side, and a clip portion that abuts the button from the upper side and is common with the button bearing portion. The upper and lower moving arm portions support the nip portion on one end side, and move up and down; and the driving portion rotates the fixed arm portion and the upper and lower moving arm portions in the horizontal direction. 如申請專利範圍第2項之縫扣用縫紉機,其中前述固定臂部及前述上下動臂部之至少一部份彎曲成前述固定 臂部與前述上下動臂部之前端部朝向將鈕扣搬運至前述鈕扣抓持腳時之移動方向,俾使前述鈕扣供給機構不致抵接前述鈕扣抓持腳。 The sewing machine for sewing according to the second aspect of the invention, wherein at least a part of the fixed arm portion and the upper and lower moving arm portions are bent to be fixed as described above The arm portion and the front end portion of the upper and lower moving arm portions are oriented in a moving direction when the button is conveyed to the button gripping leg, so that the button feeding mechanism does not abut the button gripping leg. 如申請專利範圍第2或3項之縫扣用縫紉機,其中前述鈕扣承載部具有吸引空氣之吸引部,以前述吸引部之吸引力保持鈕扣。 The sewing machine for sewing according to the second or third aspect of the invention, wherein the button bearing portion has a suction portion for attracting air, and the button is held by the attraction force of the suction portion. 如申請專利範圍第4項之縫扣用縫紉機,該縫扣用縫紉機包含有:第1密封件,係封住前述鈕扣承載部與鈕扣間產生之間隙者;及第2密封件,係封住前述夾部與鈕扣間產生之間隙者。 The sewing machine for a sewing buckle according to the fourth aspect of the invention, wherein the sewing machine for sewing the sewing machine comprises: a first sealing member that seals a gap between the button bearing portion and the button; and a second sealing member that seals The gap between the clip portion and the button is generated. 如申請專利範圍第1至3項中任一項之縫扣用縫紉機,其中前述鈕扣孔位置調節機構具有:方向檢測機構,係檢測通過鈕扣中心之軸線周圍之鈕扣方向者;角度調節機構,係對前述鈕扣施與旋轉者;及角度控制機構,係依以前述方向檢測機構檢測出之鈕扣之方向,驅動前述角度調節機構之驅動源,俾對應於鈕扣縫合作業時預定之方向。 The sewing machine for sewing according to any one of claims 1 to 3, wherein the button hole position adjusting mechanism has a direction detecting mechanism for detecting a direction of a button around an axis of the button center; and an angle adjusting mechanism And the angle control mechanism drives the driving source of the angle adjusting mechanism according to the direction of the button detected by the direction detecting mechanism, and corresponds to a predetermined direction when the button is stitched. 如申請專利範圍第1至3項中任一項之縫扣用縫紉機,其中前述鈕扣孔位置調節機構具有:位置檢測機構,係檢測鈕扣從鈕扣縫合作業時預定之位置偏差者;位置調節機構,係進行鈕扣之位置調節者;及 位置控制機構,係依以前述位置檢測機構檢測出之鈕扣之位置偏差,驅動前述位置調節機構之驅動源者。 The sewing machine for a sewing machine according to any one of claims 1 to 3, wherein the button hole position adjusting mechanism has: a position detecting mechanism for detecting a positional deviation of a button from a button sewing operation; and a position adjusting mechanism; Actuating the position of the button; and The position control mechanism drives the drive source of the position adjustment mechanism in accordance with the positional deviation of the button detected by the position detecting mechanism. 一種縫扣用縫紉機,係包含有:縫製動作部,係具有鈕扣抓持腳,將鈕扣以鈕扣抓持腳保持,以縫合於縫製物者;鈕扣供給機構,係將鈕扣供給至前述鈕扣抓持腳者;及鈕扣孔位置調節機構,係將鈕扣定位,以對應於鈕扣縫合作業時之方向者;前述鈕扣供給機構具有從下方支撐鈕扣之鈕扣承載部,將鈕扣載置於前述鈕扣承載部上後,搬運至前述鈕扣抓持腳;且前述縫扣用縫紉機之特徵在於:前述鈕扣供給機構具有從前述鈕扣承載部下方吸引空氣之吸引部,以前述吸引部之吸引力將前述鈕扣保持於前述鈕扣承載部上後,搬運至前述鈕扣抓持腳。 A sewing machine for sewing fasteners, comprising: a sewing action portion, having a button gripping leg, holding the button with a button gripping foot for sewing to the sewing object; and a button feeding mechanism for supplying the button to the button gripping And a button hole position adjusting mechanism for positioning the button to correspond to the direction of the button stitching operation; the button feeding mechanism has a button bearing portion for supporting the button from below, and the button is placed on the button bearing portion Then, the sewing machine is characterized in that the button sewing mechanism has a suction portion that sucks air from under the button bearing portion, and holds the button in the aforementioned attraction force of the suction portion. After the button carrier is placed, it is transported to the button gripping foot.
TW098105104A 2008-02-19 2009-02-18 Sewing sewing machine TWI452191B (en)

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