TWI451061B - Thermal module and manufacturing method thereof - Google Patents

Thermal module and manufacturing method thereof Download PDF

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Publication number
TWI451061B
TWI451061B TW101107830A TW101107830A TWI451061B TW I451061 B TWI451061 B TW I451061B TW 101107830 A TW101107830 A TW 101107830A TW 101107830 A TW101107830 A TW 101107830A TW I451061 B TWI451061 B TW I451061B
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Taiwan
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heat dissipation
joint portion
base
heat
dissipation module
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TW101107830A
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Chinese (zh)
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TW201337200A (en
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Sheng Huang Lin
Chi Ming Lee
Jin Hsun Liu
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Asia Vital Components Co Ltd
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Description

散熱模組及其製造方法 MANUFACTURING METHOD THEREOFHeat dissipation module and manufacturing method thereof MANUFACTURING METHOD THEREOF

一種散熱模組及其製造方法,尤指一種藉由對結構施以壓力產生塑性變形達到快速結合達到節省工時及製造成本的散熱模組及其製造方法。 A heat dissipating module and a manufacturing method thereof, in particular, a heat dissipating module and a manufacturing method thereof, which can achieve a labor saving and a manufacturing cost by applying plastic pressure to a structure to achieve rapid integration.

現行散熱裝置及散熱模組係透過複數散熱元件相互搭配組裝所組成,該等散熱元件係為熱管、散熱器、散熱基座等元件,該等散熱元件彼此搭配結合主要係透過焊接加以固定,但針對以鋁材質所製成之散熱元件若要進行焊接作業,則不僅需要以特種焊接工作之方式進行焊接外,其加工成本亦相對增加。 The current heat dissipating device and the heat dissipating module are composed of a plurality of heat dissipating components which are assembled with each other. The heat dissipating components are components such as a heat pipe, a heat sink, a heat sink base, etc., and the heat dissipating components are mainly combined with each other by welding, but If the heat dissipating component made of aluminum is to be welded, it is not only required to be welded by special welding work, but also the processing cost is relatively increased.

另者,亦有業者以螺絲等固定元件對該等散熱元件進行結合固定,但固定元件僅能針對部分散熱元件進行螺鎖固定(如散熱鰭片組與散熱基座),針對熱管則無法直接透過螺鎖之方式進行固定。 In addition, some manufacturers use a fixing component such as a screw to fix and fix the heat dissipating components, but the fixing component can only be screwed and fixed for some heat dissipating components (such as a heat sink fin set and a heat sink base), and the heat pipe cannot directly Fix by means of screw lock.

再者,亦有業者透過緊配之方式將散熱鰭片與基座作固定,但緊配之施工過程容易令散熱鰭片或基座發生破裂進而提升不良率,故習知技術具有下列缺點:1.成本較高;2.耗費工時;3.不良率較高。 Furthermore, some manufacturers fix the heat sink fins and the pedestal by means of tight fitting, but the construction process is easy to cause the heat sink fins or the pedestal to rupture and thereby improve the defect rate. Therefore, the prior art has the following disadvantages: 1. Higher cost; 2. Time-consuming work; 3. High defect rate.

爰此,為解決上述習知技術之缺點,本發明主要目的係提供 一種可快速組裝降低生產成本的散熱模組。 Accordingly, in order to solve the above disadvantages of the prior art, the main object of the present invention is to provide A heat dissipation module that can be quickly assembled to reduce production costs.

本發明另一目的係提供一種可快速組裝降低生產成本的散熱模組之製造方法。 Another object of the present invention is to provide a method of manufacturing a heat dissipation module that can be quickly assembled and reduced in production cost.

為達上述目的本發明係提供一種散熱模組,係包含:一散熱鰭片組、一基座;所述散熱鰭片組一側具有至少一摺邊,該摺邊具有至少一結合部;該基座具有至少一接固部,與前述結合部對應設置,並該接固部得扣合前述摺邊。 The present invention provides a heat dissipation module comprising: a heat dissipation fin set and a base; the heat dissipation fin set has at least one folded edge on one side, and the folded edge has at least one joint; The base has at least one fastening portion, which is disposed corresponding to the joint portion, and the joint portion is fastened to the flange.

為達上述目的本發明係提供一種散熱模組之製造方法,係包含下列步驟:提供複數散熱鰭片所組成之散熱鰭片組及一側平面設有至少一接固部的一基座;於該散熱鰭片組一側設置一摺邊及至少一結合部;將所述散熱鰭片組之結合部對應與該基座之接固部嵌合,並透過一治具對所述接固部施以壓力,令所述接固部壓制該散熱鰭片組之摺邊。 The present invention provides a method for manufacturing a heat dissipation module, comprising the steps of: providing a heat dissipation fin group composed of a plurality of heat dissipation fins and a base having at least one fastening portion on one side; One side of the heat dissipation fin group is provided with a flange and at least one joint portion; the joint portion of the heat dissipation fin group is correspondingly engaged with the joint portion of the base, and the joint portion is transmitted through a fixture Applying pressure causes the joint to press the flange of the heat sink fin set.

透過本發明之散熱模組及其製造方法係可大幅減少散熱模組之組裝工時,以及降低生產成本。 The heat dissipation module and the manufacturing method thereof of the invention can greatly reduce the assembly man-hour of the heat dissipation module and reduce the production cost.

本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 The above object of the present invention, as well as its structural and functional features, will be described in accordance with the preferred embodiments of the drawings.

請參閱第1、2、3圖,係為本發明散熱模組之第一實施例之立體分解及組合及組合剖視圖,如圖所示,所述散熱模組1,係包含:一散熱鰭片組11、一基座12; 所述散熱鰭片組11一側具有至少一摺邊111,所述摺邊111具有至少一結合部1111。 Please refer to the first, second, and third figures, which are perspective exploded and combined and combined cross-sectional views of the first embodiment of the heat dissipation module of the present invention. As shown, the heat dissipation module 1 includes: a heat dissipation fin Group 11, a pedestal 12; One side of the heat dissipation fin group 11 has at least one flange 111 , and the flange 111 has at least one joint portion 1111 .

所述基座12具有至少一接固部121,與前述結合部1111對應設置,並該接固部121得扣合前述摺邊111。 The base 12 has at least one fastening portion 121 disposed corresponding to the joint portion 1111, and the fastening portion 121 is configured to fasten the flange 111.

所述基座12具有一第一側122及一第二側123,所述接固部121設於該第一側122,並該接固部121具有至少一第一延伸端1211,所述第一延伸端1211由該接固部121呈自由端之一端向相反該基座12之方向延伸所構形,該第一延伸端1211末端具有一凸點1211a,並該第一延伸端1211之凸點1211a壓抵該摺邊111。 The base 12 has a first side 122 and a second side 123. The connecting portion 121 is disposed on the first side 122, and the connecting portion 121 has at least one first extending end 1211. An extending end 1211 is configured by extending one end of the connecting portion 121 toward the opposite end of the base 12, the first extending end 1211 has a protrusion 1211a at the end, and the first extending end 1211 is convex. Point 1211a is pressed against the flange 111.

請參閱第4圖,係為本發明散熱模組之第二實施例之組合剖視圖,本實施例部分結構係與前述第一實施例相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述接固部121更具有一第二延伸端1212,該第二延伸端1212之末端亦具有一凸點,所述第一、二延伸端1211、1212分別由該接固部121呈自由端之一端向相反該基座12之方向延伸所形成,當對該第一延伸端1211及該第二延伸端1212施以壓力產生塑性變形時,所述第一延伸端1211及該第二延伸端1212分別彎折,並由該末端之凸點1211a壓制該散熱鰭片組11之摺邊111。 Referring to FIG. 4, it is a sectional view of a second embodiment of the heat dissipation module of the present invention. The partial structure of this embodiment is the same as that of the first embodiment, and therefore will not be further described herein, but the present embodiment and the foregoing The difference between the first embodiment is that the connecting portion 121 further has a second extending end 1212. The end of the second extending end 1212 also has a bump, and the first and second extending ends 1211 and 1212 respectively The fixing portion 121 is formed by extending one end of the free end in a direction opposite to the base 12, and when the first extending end 1211 and the second extending end 1212 are subjected to pressure to plastically deform, the first The extending end 1211 and the second extending end 1212 are respectively bent, and the folded edge 111 of the heat dissipation fin set 11 is pressed by the end bump 1211a.

請參閱第5圖,係為本發明散熱模組之第三實施例之組合剖視圖,本實施例部分結構係與前述第一實施例相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述基座12更具有一第一端124及一第二端125,所述接固部121之第一延伸端1211分別設置於該第一、二端124、125,當對該第一延伸端1211施以壓力產生塑性變形時,所述第一延伸端1211則彎折並由 該末端之凸點1211a卡制所述散熱鰭片組11之摺邊111。 Referring to FIG. 5, it is a sectional view of a third embodiment of the heat dissipation module of the present invention. The partial structure of the embodiment is the same as that of the first embodiment, and therefore will not be further described herein, but the embodiment and the foregoing The first embodiment has a first end 124 and a second end 125. The first extending end 1211 of the connecting portion 121 is respectively disposed at the first end and the second end 124. 125, when the first extended end 1211 is subjected to pressure to plastically deform, the first extended end 1211 is bent and The end bump 1211a clips the flange 111 of the heat dissipation fin set 11.

請參閱第6圖,係為本發明散熱模組之第四實施例之立體分解圖,本實施例部分結構係與前述第一實施例相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述散熱模組1更具有至少一熱管13及一溝槽126,所述熱管13具有一吸熱端131及一散熱端132,所述溝槽126設於該基座12之第二側123,所述吸熱端131係容設於該溝槽126內,所述散熱端132係貫穿該散熱鰭片組11。 FIG. 6 is a perspective exploded view of a fourth embodiment of the heat dissipation module of the present invention. The structure of the embodiment is the same as that of the first embodiment, and therefore will not be described herein again. The difference between the foregoing first embodiment is that the heat dissipation module 1 further has at least one heat pipe 13 and a groove 126. The heat pipe 13 has a heat absorption end 131 and a heat dissipation end 132. The groove 126 is disposed at The second side 123 of the susceptor 12 is disposed in the trench 126 , and the heat dissipation end 132 extends through the heat dissipation fin set 11 .

請參閱第7圖,係為本發明散熱模組之第五實施例之散熱鰭片組示意圖,本實施例部分結構係與前述第一實施例相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述散熱鰭片組11係由複數散熱鰭片11a相互堆疊所構成,並該等散熱鰭片11a兩側分別具有扣接部112,並透過該扣接部112扣合另一散熱鰭片11a相互組接。 FIG. 7 is a schematic diagram of a heat dissipation fin assembly according to a fifth embodiment of the heat dissipation module of the present invention. The partial structure of this embodiment is the same as that of the foregoing first embodiment, and therefore will not be described herein again, but the implementation is not described herein. The difference from the foregoing first embodiment is that the heat dissipation fin group 11 is formed by stacking a plurality of heat dissipation fins 11a, and the heat dissipation fins 11a have fastening portions 112 on both sides thereof, and The fastening portion 112 is fastened to the other heat dissipation fin 11a.

請參閱第8圖,係為本發明散熱模組之製造方法步驟流程圖,並一併參閱前述第1~7圖,如圖所示,本發明之散熱模組之製造方法,係包含下列步驟: Please refer to FIG. 8 , which is a flow chart of the manufacturing method of the heat dissipation module of the present invention, and refer to the above-mentioned first to seventh embodiments. As shown in the figure, the manufacturing method of the heat dissipation module of the present invention includes the following steps. :

S1:提供一複數散熱鰭片所組成之散熱鰭片組及一側平面設有至少一接固部的一基座,並該接固部具有至少一第一延伸端,該第一延伸端末端具有一凸點;提供一由複數散熱鰭片11a相互堆疊所組成之散熱鰭片組11,以及提供一側平面設置有如第1圖所示之接固部121之基座12,並該接固部121具有至少一第一延伸端1211,該第一延伸端1211末端具有一凸點1211a。 S1: providing a heat dissipation fin group formed by a plurality of heat dissipation fins and a base having at least one fastening portion on one side, and the fastening portion has at least one first extension end, the first extension end Having a bump; providing a heat sink fin group 11 composed of a plurality of heat sink fins 11a stacked on each other, and providing a base 12 having a joint portion 121 as shown in FIG. 1 on the one side, and the joint is fixed The portion 121 has at least one first extending end 1211, and the end of the first extending end 1211 has a bump 1211a.

S2:於該散熱鰭片組一側設置一摺邊及至少一結合部;所述散熱鰭片組11之該等散熱鰭片11a至少一側設置有一摺邊111,並於該摺邊111設置至少一結合部1111,所述結合部1111係與前述基座12之接固部121相互對應。 S2: a flange and at least one joint portion are disposed on one side of the heat dissipation fin group; the heat dissipation fins 11a of the heat dissipation fin group 11 are provided with a flange 111 on at least one side thereof, and are disposed on the flange 111 At least one joint portion 1111, the joint portion 1111 and the joint portion 121 of the base 12 correspond to each other.

S3:將所述散熱鰭片組之結合部對應與該基座之接固部嵌合,並透過一治具對所述接固部施以壓力,令所述接固部之第一延伸端末端之凸點壓制該散熱鰭片組之摺邊。 S3: fitting a joint portion of the heat dissipation fin group to a joint portion of the base, and applying pressure to the joint portion through a jig, so that the first extension end of the joint portion The bump of the end presses the flange of the heat sink fin set.

將該散熱鰭片組11對應設置於前述基座12具有該接固部121之一側,並將該散熱鰭片組11之結合部1111與該基座12之接固部121對應組合,再透過一治具對該接固部121施以壓力,令該接固部121產生塑性變形,該接固部121之第一延伸端1211末端之凸點1211a係可壓制該摺邊111,使該散熱鰭片組11得以與該基座12結合。 The heat dissipation fin set 11 is correspondingly disposed on the side of the base 12 having the joint portion 121, and the joint portion 1111 of the heat dissipation fin set 11 is correspondingly combined with the joint portion 121 of the base 12, and then Applying pressure to the joint portion 121 through a jig, the joint portion 121 is plastically deformed, and the bump 1211a at the end of the first extended end 1211 of the joint portion 121 can press the flange 111 to The heat sink fin set 11 is coupled to the base 12.

所述治具本實施例係以一沖頭作為說明,但不引以為限。 The jig of the present invention is illustrated by a punch, but is not limited thereto.

所述接固部係透過機械加工施以壓力對所述接固部121進行塑性變形,本實施例之機械加工係以沖壓加工作為說明但並不引以為限。 The joint portion is plastically deformed by applying pressure to the joint portion 121 by mechanical processing. The machining of the present embodiment is illustrated by a press working, but is not limited thereto.

透過本發明之散熱模組之結構以及其製造方法係可縮短該散熱模組之組裝工時及不需額外透過焊接即可完成組裝,進而大幅降低該散熱模組之製造成本者。 The structure of the heat dissipation module of the present invention and the manufacturing method thereof can shorten the assembly man-hour of the heat dissipation module and complete the assembly without additional welding, thereby greatly reducing the manufacturing cost of the heat dissipation module.

1‧‧‧散熱模組 1‧‧‧ Thermal Module

11‧‧‧散熱鰭片組 11‧‧‧Fixing fin set

11a‧‧‧散熱鰭片 11a‧‧‧Heat fins

111‧‧‧摺邊 111‧‧‧Folding

1111‧‧‧結合部 1111‧‧‧Combination Department

12‧‧‧基座 12‧‧‧ Pedestal

121‧‧‧接固部 121‧‧‧Connected

1211‧‧‧第一延伸端 1211‧‧‧First extension

1211a‧‧‧凸點 1211a‧‧‧ bumps

1212‧‧‧第二延伸端 1212‧‧‧second extension

122‧‧‧第一側 122‧‧‧ first side

123‧‧‧第二側 123‧‧‧ second side

124‧‧‧第一端 124‧‧‧ first end

125‧‧‧第二端 125‧‧‧ second end

126‧‧‧溝槽 126‧‧‧ trench

13‧‧‧熱管 13‧‧‧heat pipe

131‧‧‧吸熱端 131‧‧‧heat end

132‧‧‧散熱端 132‧‧‧heating end

第1圖係為本發明散熱模組之第一實施例之立體分解圖;第2圖係為本發明散熱模組之第一實施例之立體組合圖;第3圖係為本發明散熱模組之第一實施例之立體剖視圖; 第4圖係為本發明散熱模組之第二實施例之組合剖視圖;第5圖係為本發明散熱模組之第三實施例之組合剖視圖;第6圖係為本發明散熱模組之第四實施例之組合剖視圖;第7圖係為本發明散熱模組之第五實施例之散熱鰭片組示意圖;第8圖係為本發明散熱模組之製造方法步驟流程圖。 1 is a perspective exploded view of a first embodiment of a heat dissipation module of the present invention; FIG. 2 is a perspective assembled view of a first embodiment of the heat dissipation module of the present invention; and FIG. 3 is a heat dissipation module of the present invention. a perspective cross-sectional view of a first embodiment; 4 is a sectional view of a second embodiment of the heat dissipation module of the present invention; FIG. 5 is a sectional view of a third embodiment of the heat dissipation module of the present invention; FIG. 7 is a schematic view showing a heat dissipation fin set of a fifth embodiment of the heat dissipation module of the present invention; and FIG. 8 is a flow chart of the manufacturing method of the heat dissipation module of the present invention.

1‧‧‧散熱模組 1‧‧‧ Thermal Module

11‧‧‧散熱鰭片組 11‧‧‧Fixing fin set

111‧‧‧摺邊 111‧‧‧Folding

1111‧‧‧結合部 1111‧‧‧Combination Department

12‧‧‧基座 12‧‧‧ Pedestal

121‧‧‧接固部 121‧‧‧Connected

122‧‧‧第一側 122‧‧‧ first side

123‧‧‧第二側 123‧‧‧ second side

Claims (9)

一種散熱模組,係包含:一散熱鰭片組,一側具有至少一摺邊,所述摺邊具有至少一結合部;一基座,具有至少一接固部,與前述結合部對應設置,並該接固部扣合壓抵前述摺邊,所述基座具有一第一側及一第二側,所述接固部橫向設置於該第一側,並該接固部具有至少一第一延伸端,該第一延伸端末端具有一凸點,該第一延伸端之凸點壓抵該摺邊。 A heat dissipation module includes: a heat dissipation fin set having at least one folded edge on one side, the folded edge having at least one joint portion; and a base having at least one joint portion corresponding to the joint portion, And the fastening portion is pressed against the folding edge, the base has a first side and a second side, the fastening portion is laterally disposed on the first side, and the fastening portion has at least one An extended end has a bump at the end of the first extending end, and the bump of the first extending end is pressed against the folded edge. 如申請專利範圍第1項所述之散熱模組,其中所述接固部更具有一第二延伸端,所述第一、二延伸端分別由該接固部呈自由端之一端向相反該基座之方向延伸所形成。 The heat dissipation module of claim 1, wherein the fastening portion further has a second extending end, wherein the first and second extending ends are respectively opposite ends of the connecting portion The direction of the base extends. 如申請專利範圍第1項所述之散熱模組,其中所述基座更具有一第一端及一第二端,所述接固部之第一延伸端分別設置於該第一、二端。 The heat dissipation module of claim 1, wherein the base has a first end and a second end, and the first extending end of the connecting portion is respectively disposed at the first end and the second end . 如申請專利範圍第1項所述之散熱模組,其中更具有至少一熱管及一溝槽,所述熱管具有一吸熱端及一散熱端,所述溝槽設於該基座之第二側,所述吸熱端係容設於該溝槽內,所述散熱端係容設於該溝槽內,所述散熱端係貫穿該散熱鰭片組。 The heat dissipation module of claim 1, further comprising at least one heat pipe and a groove, the heat pipe having a heat absorption end and a heat dissipation end, wherein the groove is disposed on the second side of the base The heat dissipation end is received in the trench, and the heat dissipation end is received in the trench, and the heat dissipation end is penetrated through the heat dissipation fin group. 如申請專利範圍第1項所述之散熱模組,其中所述散熱鰭片組係由複數散熱鰭片相互堆疊所構成,並該等散熱鰭片兩側分別具有一扣接部。 The heat dissipation module of claim 1, wherein the heat dissipation fins are formed by stacking a plurality of heat dissipation fins, and each of the heat dissipation fins has a fastening portion on each side. 一種散熱模組之製造方法,係包含下列步驟: 提供一複數散熱鰭片所組成之散熱鰭片組及一側平面設有至少一接固部的一基座,並該接固部具有至少一第一延伸端,該第一延伸端末端具有一凸點;於該散熱鰭片組一側設置一摺邊及至少一結合部;將所述散熱鰭片組之結合部對應與該基座之接固部嵌合,並透過一治具對所述接固部之第一延伸端施以壓力,令所述接固部之第一延伸端末端之凸點壓制該散熱鰭片組之摺邊。 A method for manufacturing a heat dissipation module includes the following steps: Providing a heat dissipation fin group formed by a plurality of heat dissipation fins and a base having at least one fastening portion on one side, and the fastening portion has at least one first extension end, and the first extension end has a a bump is disposed on a side of the heat dissipation fin set and at least one joint portion is disposed; the joint portion of the heat dissipation fin set is correspondingly engaged with the joint portion of the base, and is passed through a fixture The first extended end of the joint portion is subjected to a pressure, so that the bump of the first extended end of the joint portion presses the flange of the heat dissipation fin group. 如申請專利範圍第6項所述之散熱模組之製造方法,其中所述接固部係透過機械加工施以壓力對所述接固部進行塑性變形。 The method for manufacturing a heat dissipation module according to claim 6, wherein the joint portion is plastically deformed by applying pressure to the joint portion by machining. 如申請專利範圍第7項所述之散熱模組之製造方法,所述機械加工係為沖壓加工。 The manufacturing method of the heat dissipation module according to claim 7, wherein the machining is press working. 如申請專利範圍第6項所述之散熱模組之製造方法,其中所述治具係為一沖頭。 The method for manufacturing a heat dissipation module according to claim 6, wherein the fixture is a punch.
TW101107830A 2012-03-08 2012-03-08 Thermal module and manufacturing method thereof TWI451061B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57209729A (en) * 1981-06-22 1982-12-23 Iwai Kinzoku Kogyo Kk Fixing method for fin in radiator plate
TWM342013U (en) * 2008-04-25 2008-10-01 Huang-Cheng Chu Fixing structure of heat conductive pipe
TWM363192U (en) * 2009-04-17 2009-08-11 chong-xian Huang Heat dissipating device
TW201007438A (en) * 2008-08-06 2010-02-16 Ama Precision Inc Heat-dissipating apparatus and manufacture method thereof
TWM416308U (en) * 2011-05-27 2011-11-11 Shi-Ming Chen Fin type heat sink fastening structure
TWM421693U (en) * 2011-07-08 2012-01-21 Jun-Hong Lin Fin heat sink structure improvement
TWM423286U (en) * 2011-08-26 2012-02-21 Auras Technology Co Ltd Heat pipe type heat sink for enhancing heat conducting efficiency

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57209729A (en) * 1981-06-22 1982-12-23 Iwai Kinzoku Kogyo Kk Fixing method for fin in radiator plate
TWM342013U (en) * 2008-04-25 2008-10-01 Huang-Cheng Chu Fixing structure of heat conductive pipe
TW201007438A (en) * 2008-08-06 2010-02-16 Ama Precision Inc Heat-dissipating apparatus and manufacture method thereof
TWM363192U (en) * 2009-04-17 2009-08-11 chong-xian Huang Heat dissipating device
TWM416308U (en) * 2011-05-27 2011-11-11 Shi-Ming Chen Fin type heat sink fastening structure
TWM421693U (en) * 2011-07-08 2012-01-21 Jun-Hong Lin Fin heat sink structure improvement
TWM423286U (en) * 2011-08-26 2012-02-21 Auras Technology Co Ltd Heat pipe type heat sink for enhancing heat conducting efficiency

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