TWI441692B - Method of cleaning a substrate using the ultrasonic vibration of a medium - Google Patents

Method of cleaning a substrate using the ultrasonic vibration of a medium Download PDF

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TWI441692B
TWI441692B TW100141319A TW100141319A TWI441692B TW I441692 B TWI441692 B TW I441692B TW 100141319 A TW100141319 A TW 100141319A TW 100141319 A TW100141319 A TW 100141319A TW I441692 B TWI441692 B TW I441692B
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substrate
cleaned
cleaning
ultrasonic
surfactant
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TW100141319A
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TW201318719A (en
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Hung Ju Tsai
Ming Te Tsai
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Utechzone Co Ltd
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Description

使用超音波震盪液體以清潔基板之方法 Method of cleaning a substrate using ultrasonic oscillating liquid

本發明係為一種使用超音波震盪液體以清潔基板之方法,特別是一種用於清潔面板之方法。 The present invention is a method of cleaning a substrate using an ultrasonic oscillating liquid, and more particularly a method for cleaning a panel.

在製作面板的過程中,常常會有些瑕疵,如髒汙、刮傷及氣泡。這些瑕疵會影響光阻塗佈的均勻性,導致所製造出來的線路圖案缺陷,因此通常會利用自動光學檢測儀器來偵測出這些瑕疵。而為了避免在製程中產生的殘膠或油脂擾亂檢測的結果,通常會在檢測前進行清除步驟。 In the process of making panels, there are often some defects such as dirt, scratches and air bubbles. These defects can affect the uniformity of the photoresist coating, resulting in defects in the printed wiring pattern, so automatic optical inspection instruments are often used to detect these flaws. In order to avoid the residual glue or grease generated in the process, the cleaning step is usually performed before the detection.

習知之清除步驟,經常利用清潔劑對面板製程中產生之殘膠或油汙加以清除,如中華民國專利公開案第200800423號揭露了一種面板清洗機器及其方法,方法為藉由使用連續皮帶之表面平板來輸送一面板,並由一清洗噴嘴噴灑清洗液,且藉由一清洗噴嘴洗淨位於面板表面之異物。清洗噴嘴及排放路徑設置於輸送面板位置之後端部分,用以清洗並移除由面板表面移除後而累積於皮帶內表面上之異物。因此,累積於用於輸送面板之皮帶內表面上之異物可獲得洗淨並移除,且排放至清洗機器之外部。 Conventional cleaning steps, often using a cleaning agent to remove residual glue or oil stains generated in the panel process, such as the Republic of China Patent Publication No. 200800423 discloses a panel cleaning machine and method thereof by using a continuous belt surface The flat plate transports a panel, and the cleaning liquid is sprayed by a cleaning nozzle, and the foreign matter on the surface of the panel is washed by a cleaning nozzle. The cleaning nozzle and the discharge path are disposed at a rear end portion of the conveying panel position for cleaning and removing foreign matter accumulated on the inner surface of the belt after being removed by the panel surface. Therefore, the foreign matter accumulated on the inner surface of the belt for conveying the panel can be washed and removed, and discharged to the outside of the washing machine.

在習知之方法中揭露之面板清洗機器方法,此種方法僅使用一道清洗程序。為了能在自動光學檢測前更有效且穩定地清除面板上之殘膠及油汙,並減少因為清除過程而造成的面板損傷,此為一重要之課題。 The method of panel cleaning machine disclosed in the conventional method, which uses only one cleaning procedure. This is an important issue in order to more effectively and stably remove residual glue and oil on the panel before automatic optical inspection and to reduce panel damage caused by the cleaning process.

本發明係為一種使用超音波震盪液體以清潔基板之方法,其包括下列步驟:提供一待清潔基板;進行殘膠清除;以及進行油污清除。本發明主要是要達到快速有效地清除在基板上於製造過程中所產生的殘膠及油汙。 The present invention is a method of cleaning a substrate using an ultrasonic oscillating liquid, comprising the steps of: providing a substrate to be cleaned; performing residue removal; and performing oil removal. The invention is mainly to achieve quick and effective removal of residual glue and oil stains generated on the substrate during the manufacturing process.

本發明係提供一種使用超音波震盪液體以清潔基板之方法,其包括下列步驟:提供一待清潔基板;進行殘膠清除,其係將待清潔基板浸泡於裝填有醇類烷基碳氫化合物溶劑之一溶劑超音波槽中,藉由超音波震盪醇類烷基碳氫化合物醇類烷基碳氫化合物溶劑,以使溶劑清除待清潔基板上之殘膠;以及進行油污清除,其係將待清潔基板浸泡於裝填有界面活性劑之一界面活性劑超音波槽中,藉由超音波震盪界面活性劑,以使界面活性劑清除待清潔基板上之油污,其中界面活性劑為中性活性劑與水混合之溶液,且中性活性劑與水的比例為20:80。 The invention provides a method for cleaning a substrate by using an ultrasonic oscillating liquid, comprising the steps of: providing a substrate to be cleaned; performing residue removal, which is to soak the substrate to be cleaned with an alcohol alkyl hydrocarbon solvent; In a solvent ultrasonic bath, by ultrasonically oscillating an alcohol-based alkyl hydrocarbon alcohol-based alkyl hydrocarbon solvent to remove the residual glue on the substrate to be cleaned; and performing oil removal, the system is to be treated The cleaning substrate is immersed in a surfactant ultrasonic wave tank filled with a surfactant, and the surfactant is oscillated by ultrasonic waves, so that the surfactant removes oil stain on the substrate to be cleaned, wherein the surfactant is a neutral active agent A solution mixed with water and having a ratio of neutral active agent to water of 20:80.

藉由本發明的實施,至少可達到下列進步功效: With the implementation of the present invention, at least the following advancements can be achieved:

一、達到較佳且快速的殘膠去除效果。 First, achieve better and faster residual glue removal.

二、達到較佳且快速的油汙去除效果。 Second, achieve better and faster oil removal.

三、可以大幅避免基板之損傷。 Third, the damage of the substrate can be greatly avoided.

為了使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易地理解本發明相關之目的及優點,因此將在實施方式中詳細敘述本發明之詳細特徵以及優點。 In order to make those skilled in the art understand the technical content of the present invention and implement it, and according to the disclosure, the patent scope and the drawings, the related objects and advantages of the present invention can be easily understood by those skilled in the art. The detailed features and advantages of the present invention will be described in detail in the embodiments.

第1圖為本發明實施例之一種使用超音波震盪液體以清潔基板之方法流程圖。第2圖為本發明實施例之一種進行殘膠清除之示意圖。第3圖為本發明實施例之一種進行油汙去除之示意圖。第4圖為本發明實施例之一種清洗步驟之示意圖。第5圖為本發明實施例之一種烘乾步驟之示意圖。 1 is a flow chart of a method for cleaning a substrate using an ultrasonic oscillating liquid according to an embodiment of the present invention. FIG. 2 is a schematic view showing the removal of residual glue according to an embodiment of the present invention. Figure 3 is a schematic view showing the removal of oil stains according to an embodiment of the present invention. Figure 4 is a schematic illustration of a cleaning step in accordance with an embodiment of the present invention. Figure 5 is a schematic view of a drying step in accordance with an embodiment of the present invention.

如第1圖所示,本實施例為一種使用超音波震盪液體以清潔基板之方法S100,其包括下列步驟:提供一待清潔基板(步驟S10);進行殘膠清除(步驟S20);以及進行油污清除(步驟S30)。 As shown in FIG. 1, the embodiment is a method S100 for cleaning a substrate by using an ultrasonic oscillating liquid, which comprises the steps of: providing a substrate to be cleaned (step S10); performing residue removal (step S20); Oil stain removal (step S30).

如第2圖所示,提供一待清潔基板(步驟S10),待清潔基板10可以為一待清潔面板,也可以為一待清潔PCB基板…等。 As shown in FIG. 2, a substrate to be cleaned is provided (step S10). The substrate 10 to be cleaned may be a panel to be cleaned, or may be a PCB substrate to be cleaned.

進行殘膠清除(步驟S20),其係將待清潔基板10垂直浸泡於裝填有溶劑之一溶劑超音波槽20中。本實施例所使用的溶劑可以例如醇類烷基碳氫化合物,清除作業進行時,溶劑本身與待清潔基板10表面之化學作用即具有清除殘膠之功能,而又藉由超音波震盪溶劑產生之物理作用,更可加速清除待清潔基板10上殘膠之效果。 The residual glue removal (step S20) is performed by vertically immersing the substrate 10 to be cleaned in a solvent ultrasonic wave tank 20 filled with a solvent. The solvent used in this embodiment may be, for example, an alcohol alkyl hydrocarbon. When the cleaning operation is performed, the chemical action of the solvent itself and the surface of the substrate 10 to be cleaned has the function of removing residual glue, and is generated by ultrasonic shocking solvent. The physical effect can further accelerate the effect of removing the residual glue on the substrate 10 to be cleaned.

如第3圖所示,進行油污清除(步驟S30),其係將經進行殘膠清除(步驟S20)後之待清潔基板10接著垂直浸泡於裝填有界面活性劑之一界面活性劑超音波槽30中,藉由超音波震盪界面活性劑,以使界面活性劑清除待清潔基板10上之油污。而在界面活性劑超音波槽30內裝填之界面活性劑可以為中性 活性劑與水混合之溶液,其中中性活性劑與水的比例可以為20:80。 As shown in FIG. 3, the oil stain removal is performed (step S30), which is to remove the substrate 10 to be cleaned after the residue removal (step S20), and then vertically immersed in the surfactant ultrasonic wave tank filled with one of the surfactants. In 30, the surfactant is oscillated by ultrasonic waves to cause the surfactant to remove oil stains on the substrate 10 to be cleaned. The surfactant loaded in the surfactant ultrasonic wave tank 30 can be neutral. The solution in which the active agent is mixed with water, wherein the ratio of the neutral active agent to water may be 20:80.

如第4圖所示,本實施例之使用超音波震盪液體以清潔基板之方法S100,可以接著進一步包含至少一洗淨步驟(步驟S40),藉此可將已經進行殘膠清除(步驟S20)及進行油污清除(步驟S30)後之待清潔基板10上之殘餘溶劑及界面活性劑進行洗淨。洗淨步驟(步驟S40)係將待清潔基板10垂直浸泡於裝填有純水之一水超音波槽40中,藉由超音波震盪純水,以清潔待清潔基板10。 As shown in FIG. 4, the method S100 for using the ultrasonic oscillating liquid to clean the substrate in the embodiment may further include at least one cleaning step (step S40), whereby the residual glue may be removed (step S20). And the residual solvent and the surfactant on the substrate 10 to be cleaned after the oil stain removal (step S30) are washed. The cleaning step (step S40) is to vertically immerse the substrate 10 to be cleaned in a water ultrasonic wave tank 40 filled with pure water, and ultrasonically oscillate the pure water to clean the substrate 10 to be cleaned.

如第5圖所示,本實施例之使用超音波震盪液體以清潔基板之方法S100,又可以進一步包括至少一個烘乾步驟(步驟S50),藉此可將完成洗淨步驟(步驟S40)之待清潔基板10烘乾,以利進行其他後續例如自動光學檢測之處理程序得以順利的繼續進行。烘乾步驟(步驟S50)係將待清潔基板10置放於一熱烘乾槽50中,又藉由一風刀機51產生熱空氣切除水珠以烘乾待清潔基板10。 As shown in FIG. 5, the method S100 for using the ultrasonic oscillating liquid to clean the substrate of the embodiment may further include at least one drying step (step S50), whereby the cleaning step (step S40) may be completed. The substrate to be cleaned 10 is dried to facilitate the subsequent processing of other subsequent processes such as automatic optical inspection to proceed smoothly. The drying step (step S50) is to place the substrate 10 to be cleaned in a hot drying tank 50, and a hot air cutting water bead is generated by a wind knife 51 to dry the substrate 10 to be cleaned.

惟上述各實施例係用以說明本發明之特點,其目的在使熟習該技術者能瞭解本發明之內容並據以實施,而非限定本發明之專利範圍,故凡其他未脫離本發明所揭示之精神而完成之等效修飾或修改,仍應包含在以下所述之申請專利範圍中。 The embodiments are described to illustrate the features of the present invention, and the purpose of the present invention is to enable those skilled in the art to understand the present invention and to implement the present invention without limiting the scope of the present invention. Equivalent modifications or modifications made by the spirit of the disclosure should still be included in the scope of the claims described below.

10‧‧‧待清潔基板 10‧‧‧The substrate to be cleaned

20‧‧‧溶劑超音波槽 20‧‧‧Solvent Ultrasonic Groove

30‧‧‧界面活性劑超音波槽 30‧‧‧Interactive Surfactant Ultrasonic Groove

40‧‧‧水超音波槽 40‧‧‧Water Ultrasonic Slot

50‧‧‧熱烘乾槽 50‧‧‧Hot drying tank

51‧‧‧風刀機 51‧‧‧ wind knife

第1圖為本發明實施例之一種使用超音波震盪液體以清潔基板之方法流程圖。 1 is a flow chart of a method for cleaning a substrate using an ultrasonic oscillating liquid according to an embodiment of the present invention.

第2圖為本發明實施例之一種進行殘膠清除之示意圖。 FIG. 2 is a schematic view showing the removal of residual glue according to an embodiment of the present invention.

第3圖為本發明實施例之一種進行油汙去除之示意圖。 Figure 3 is a schematic view showing the removal of oil stains according to an embodiment of the present invention.

第4圖為本發明實施例之一種清洗步驟之示意圖。 Figure 4 is a schematic illustration of a cleaning step in accordance with an embodiment of the present invention.

第5圖為本發明實施例之一種烘乾步驟之示意圖。 Figure 5 is a schematic view of a drying step in accordance with an embodiment of the present invention.

S100‧‧‧使用超音波震盪液體以清潔基板之方法 S100‧‧‧Method for cleaning substrates by using ultrasonic oscillating liquid

S10‧‧‧提供一待清潔基板 S10‧‧‧ provides a substrate to be cleaned

S20‧‧‧進行殘膠清除 S20‧‧‧Removal of residual glue

S30‧‧‧進行油污清除 S30‧‧‧ Oil removal

S40‧‧‧清洗步驟 S40‧‧‧ cleaning steps

S50‧‧‧烘乾步驟 S50‧‧‧ drying step

Claims (4)

一種使用超音波震盪液體以清潔基板之方法,其包括下列步驟:提供一待清潔基板;進行殘膠清除,其係將該待清潔基板浸泡於裝填有醇類烷基碳氫化合物溶劑之一溶劑超音波槽中,藉由超音波震盪該醇類烷基碳氫化合物溶劑,以使該醇類烷基碳氫化合物溶劑清除該待清潔基板上之殘膠;以及進行油污清除,其係將該待清潔基板浸泡於裝填有界面活性劑之一界面活性劑超音波槽中,藉由超音波震盪該界面活性劑,以使該界面活性劑清除該待清潔基板上之油污,其中該界面活性劑為中性活性劑與水混合之溶液,且該中性活性劑與該水的比例為20:80。 A method for cleaning a substrate by using an ultrasonic oscillating liquid, comprising the steps of: providing a substrate to be cleaned; performing a residue removal by immersing the substrate to be cleaned in a solvent filled with an alcohol alkyl hydrocarbon solvent; In the ultrasonic bath, the alcohol alkyl hydrocarbon solvent is oscillated by ultrasonic waves, so that the alcohol alkyl hydrocarbon solvent removes the residual glue on the substrate to be cleaned; and the oil removal is performed. The substrate to be cleaned is immersed in a surfactant ultrasonic wave tank filled with a surfactant, and the surfactant is oscillated by ultrasonic waves, so that the surfactant removes oil stain on the substrate to be cleaned, wherein the surfactant It is a solution in which a neutral active agent is mixed with water, and the ratio of the neutral active agent to the water is 20:80. 如申請專利範圍第1項所述之使用超音波震盪液體以清潔基板之方法,其進一步包括至少一洗淨步驟,其係將該待清潔基板浸泡於裝填有純水之一水超音波槽中,藉由超音波震盪該純水,以清潔該待清潔基板。 The method of using an ultrasonic oscillating liquid to clean a substrate according to claim 1, further comprising at least one cleaning step of immersing the substrate to be cleaned in a water ultrasonic wave tank filled with pure water. The pure water is oscillated by ultrasonic waves to clean the substrate to be cleaned. 如申請專利範圍第2項所述之使用超音波震盪液體以清潔基板之方法,其進一步包括至少一個烘乾步驟,其係將該待清潔基板置放於一熱烘乾槽中,又藉由一風刀機產生熱空氣以烘乾該待清潔基板。 The method of using an ultrasonic oscillating liquid to clean a substrate as described in claim 2, further comprising at least one drying step of placing the substrate to be cleaned in a hot drying tank, A wind knife produces hot air to dry the substrate to be cleaned. 如申請專利範圍第1項至第3項其中之一項所述之使用超音波震盪液體以清潔基板之方法,其中該待清潔基板為一 待清潔面板。 A method for cleaning a substrate by using an ultrasonic oscillating liquid as described in any one of claims 1 to 3, wherein the substrate to be cleaned is a The panel to be cleaned.
TW100141319A 2011-11-11 2011-11-11 Method of cleaning a substrate using the ultrasonic vibration of a medium TWI441692B (en)

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