TWI432564B - Method for producing high-strength coke - Google Patents

Method for producing high-strength coke Download PDF

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TWI432564B
TWI432564B TW099139955A TW99139955A TWI432564B TW I432564 B TWI432564 B TW I432564B TW 099139955 A TW099139955 A TW 099139955A TW 99139955 A TW99139955 A TW 99139955A TW I432564 B TWI432564 B TW I432564B
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mixture
filler
raw material
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TW201125964A (en
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Atsushi Dobashi
Satomi Miyawaki
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Nippon Steel & Sumitomo Metal Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/04Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition
    • C10B57/06Other carbonising or coking processes; Features of destructive distillation processes in general using charges of special composition containing additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/08Non-mechanical pretreatment of the charge, e.g. desulfurization
    • C10B57/10Drying

Description

高強度焦炭之製造方法High strength coke manufacturing method 發明領域Field of invention

本發明係有關於一種高強度焦炭、特別是製造鼓風爐(blast furnace)用的高強度焦炭之方法。This invention relates to a method of high strength coke, particularly high strength coke for the manufacture of blast furnaces.

本發明基於2009年11月24日在日本申請之特願2009-266567號而主張優先權,並且在此引用其內容。The present invention claims priority based on Japanese Patent Application No. 2009-266567, filed on Jan.

發明背景Background of the invention

在鼓風爐操作使用作為還原材之焦炭,被要求用以確保爐內的通氣性之所需要的強度。為了製造高強度焦炭,作為焦炭用原料,係將良質的強黏結炭設為必要。但是,良質的強黏結炭在資源上係處於枯竭狀態。The coke used as the reducing material in the blast furnace operation is required to ensure the required strength of the air permeability in the furnace. In order to produce high-strength coke, it is necessary to use a strong cohesive charcoal as a raw material for coke. However, the good quality of the sticky charcoal is depleted in resources.

因此,以往有許多提案揭示使用低品質的非黏結炭和非微黏結炭來製造高強度的焦炭之技術。Therefore, many proposals have been made in the past to disclose techniques for producing high-strength coke using low-quality non-bonded carbon and non-micro-bonded carbon.

使用非黏結炭和非微黏結炭來製造焦炭時,添加黏結性的填補材(黏結填補材)時,焦炭強度提升(例如參照專利文獻1及2)。When coke is produced by using non-bonded carbon and non-micro-bonded carbon, coke strength is increased when a bonding filler (bonding filler) is added (for example, refer to Patent Documents 1 and 2).

通常,作為黏結填補材,係使用焦油、瀝青、石油系黏結材等。焦油等在常溫為液狀的黏結填補材,係以均勻地混煉於原料炭為佳。又,瀝青等在常溫為固體的黏結填補材,係以加熱至熔點以上而液狀化且混煉於原料炭為佳(例如參照專利文獻3)。Usually, as a bonding filler, tar, asphalt, petroleum-based cement, and the like are used. It is preferable that the tar or the like is a liquid-filled filler material at a normal temperature, and is uniformly kneaded to the raw material carbon. In addition, it is preferable that the binder is a solid filler which is solid at room temperature, and is heated to a melting point or higher to be liquidified and kneaded to the raw material carbon (see, for example, Patent Document 3).

但是,液狀的黏結填補材有引起配管堵塞、和黏附在混煉機內等操作上的故障,處理性有困難之處。又,固體的黏結填補材係將用以液狀化之加熱裝置設為必要,加上設備費及運轉費,有製造成本上升之缺點。However, the liquid-bonded filler has troubles such as clogging of the pipe and adhesion to the inside of the kneading machine, and the handling property is difficult. Further, the solid bonded filler is necessary for the heating device for liquefying, and the equipment cost and the running cost are added, which has the disadvantage of an increase in manufacturing cost.

由於該等情形,有提案揭示將固體黏結填補材粉碎後、以固體的狀態混合在原料炭之焦炭的製造方法(參照專利文獻4及5)。In these cases, there has been proposed a method for producing coke in which a solid binder filler is pulverized and mixed with a raw material carbon in a solid state (see Patent Documents 4 and 5).

更具體地,例如在專利文獻4,係記載一種高強度焦炭的製造方法,其係將含有50%以上之粒徑為小於3mm的細粒之固體黏結填補材以固體狀態混合在原料炭,並直接裝入焦炭爐而進行乾餾。依照專利文獻4所記載之方法,因為固體黏結填補材係均勻地分散在煤粒子中,所以能夠得到堅強的焦炭構造。More specifically, for example, Patent Document 4 describes a method for producing high-strength coke in which a solid binder filler containing 50% or more of fine particles having a particle diameter of less than 3 mm is mixed in a solid state in a raw material carbon, and It is directly charged into a coke oven for dry distillation. According to the method described in Patent Document 4, since the solid-bonding filler is uniformly dispersed in the coal particles, a strong coke structure can be obtained.

又,專利文獻4係記載在固體黏結填補材的粒度構成,因為粒徑為0.3mm以下的微細粒係容易凝集,以盡可能較少為佳。Further, Patent Document 4 describes the particle size configuration of the solid bonded filler, and the fine particles having a particle diameter of 0.3 mm or less tend to aggregate, and are preferably as small as possible.

又,作為焦炭爐用調配裝入炭,有提案揭示一種鼓風爐用焦炭的製造方法,其係使用將水分乾燥至5%以下的低品質調配炭及烴系瀝青物之混合物(例如參照專利文獻6)。依照專利文獻6所記載之方法,因為裝入炭的體積密度(bulk density)大,能夠得到堅強的焦炭組織。In addition, a method of producing coke for a blast furnace has been proposed as a method for producing a coke oven, and a mixture of low-quality blended carbon and hydrocarbon-based asphalt which has a moisture content of 5% or less is used (for example, see Patent Document 6). ). According to the method described in Patent Document 6, since the bulk density of the charged carbon is large, a strong coke structure can be obtained.

[先前技術文獻][Previous Technical Literature]

[專利文獻][Patent Literature]

[專利文獻1] 特開平11-241072號公報[Patent Document 1] Japanese Patent Publication No. 11-241072

[專利文獻2] 特開2001-262155號公報[Patent Document 2] JP-A-2001-262155

[專利文獻3] 特開昭57-67686號公報[Patent Document 3] JP-A-57-67686

[專利文獻4] 特開2007-002052號公報[Patent Document 4] JP-A-2007-002052

[專利文獻5] 特開2007-063350號公報[Patent Document 5] JP-A-2007-063350

[專利文獻6] 特開昭51-41701號公報[Patent Document 6] JP-A-51-41701

但是,將固體黏結填補材粉碎而以固體狀態使用時,在粉碎時會產生粒徑為0.3mm以下的微粉粒子。如上述,粒徑0.3mm以下的微粉粒子係容易凝集者。因為粒徑0.3mm以下之固體黏結填補材的微粉粒子凝集而形成的準粒子(quasiparticle),係即便與原料炭混合亦不容易崩塌,且在與原料炭混合的期間成長,有使原料炭中的固體黏結填補材之分散性降低之情形。因此,作為固體黏結填補材,例如即便使用含有粒徑小於3mm的細粒之被微細地粉碎而成者,亦無法有效地提升在原料炭中的固體黏結填補材之分散性。因此,先前技術藉由將固體黏結填補材微細地粉碎來提升焦炭強度之效果係不充分。However, when the solid bonded filler is pulverized and used in a solid state, fine powder particles having a particle diameter of 0.3 mm or less are generated during pulverization. As described above, the fine powder particles having a particle diameter of 0.3 mm or less are easily aggregated. The quasi-particles formed by the aggregation of the fine powder particles of the solid-bonding filler having a particle diameter of 0.3 mm or less are not easily collapsed even when mixed with the raw material carbon, and are grown during the mixing with the raw material carbon, and are made into the raw material carbon. The solid dispersion of the filler material is reduced in the dispersion. Therefore, as a solid-bonding filler, for example, even if fine particles containing a particle diameter of less than 3 mm are finely pulverized, the dispersibility of the solid-bonding filler in the raw material carbon cannot be effectively improved. Therefore, the prior art has insufficient effect of improving the coke strength by finely pulverizing the solid bonded filler.

如此,先前的技術係使用大量調配低品質原料炭(非黏結炭和非微黏結炭)之原料炭、及含有粒徑0.3mm以下的微粉粒子之固體黏結填補材來製造焦炭時,有無法得到具有充分強度的焦炭之情況。因此,先前將固體黏結填補材粉碎而使用時,係以盡力不產生粒徑0.3mm以下的微粉粒子的方式粉碎,或是即便產生亦設法盡力不使用該微粉粒子。As a result, the prior art has not been able to obtain coke by using a large amount of raw material carbon mixed with low-quality raw material carbon (non-bonded carbon and non-micro-bonded carbon) and a solid-bonded filler material containing fine particles having a particle diameter of 0.3 mm or less. The case of coke with sufficient strength. Therefore, when the solid-bonded filler material was previously pulverized and used, it was pulverized so as not to cause fine particles having a particle diameter of 0.3 mm or less, or even if it was produced, it was tried not to use the fine powder particles.

本發明係將提供一種高強度焦炭之製造方法設作目的,該高強度焦炭之製造方法係即便使用大量調配非黏結炭和非微黏結炭而成之低品質者作為原料炭之情況,亦能夠使用原料炭及含有粒徑0.3mm以下的微粉粒子之固體黏結填補材而製造高強度的焦炭。The present invention provides a method for producing a high-strength coke, which is capable of producing a high-strength coke even when a large amount of low-quality non-bonded carbon and non-micro-bonded carbon are used as raw material carbon. High-strength coke is produced by using a raw material carbon and a solid-bonded filler material containing fine powder particles having a particle diameter of 0.3 mm or less.

為了解決上述問題,本發明者等係如以下所表示地進行研討。In order to solve the above problems, the inventors of the present invention have conducted research as described below.

亦即,本發明者等係著眼於在原料炭中之粉碎黏結填補材的分散性及焦炭的強度,將固體黏結填補材粉碎而成為含有粒徑0.3mm以下的微粉粒子之粉碎黏結填補材,並將其與含有非黏結炭和非微黏結炭之低品質的原料炭混合而得到之混合物的水分含量、及粉碎黏結填補材中之粒徑0.3mm以下的微粉粒子的含量最佳化。In other words, the inventors of the present invention focused on the dispersibility of the pulverized and bonded filler material in the raw material carbon and the strength of the coke, and pulverized the solid-bonded filler material into a pulverized bonded filler material containing fine powder particles having a particle diameter of 0.3 mm or less. The water content of the mixture obtained by mixing with the low-quality raw material carbon containing non-bonded carbon and non-micro-bonded carbon, and the content of the fine powder particles having a particle diameter of 0.3 mm or less in the pulverized bonded filler are optimized.

其結果,將固體黏結填補材粉碎而成為含有粒徑0.3mm以下的微粉粒子之粉碎黏結填補材,將其與原料炭混合而成為混合物時,清楚明白混合物的水分含量、及在粉碎黏結填補材所含有之粒徑0.3mm以下的微粉粒子(其凝集而形成準粒子)的含量,係對於原料炭中之粉碎黏結填補材的分散性(其左右焦炭的強度)造成重大影響。又,得知粒徑0.3mm以下的微粉粒子的含量越多,焦炭強度越提升。As a result, the solid-bonded filler material is pulverized into a pulverized bonded filler material containing fine powder particles having a particle diameter of 0.3 mm or less, and when mixed with the raw material carbon to form a mixture, the moisture content of the mixture and the pulverized bonded filler material are clearly understood. The content of the fine powder particles (which are aggregated to form quasiparticles) having a particle diameter of 0.3 mm or less contained therein has a significant influence on the dispersibility (the strength of the left and right coke) of the pulverized and bonded filler in the raw material carbon. Further, it was found that the more the content of the fine powder particles having a particle diameter of 0.3 mm or less, the higher the coke strength.

而且,發現藉由使在粉碎黏結填補材所含有之粒徑0.3mm以下的微粉粒子的含量、及混合物的水分含量在預定範圍,粒徑0.3mm以下之固體黏結填補材的微粉粒子凝集而形成之準粒子的粒徑係變大而適合與原料炭混合,能夠使粉碎黏結填補材均勻地分散在原料炭中,同時能夠提升混合物的體積密度(bulk density),來得到高強度的焦炭。In addition, it has been found that the content of the fine powder particles having a particle diameter of 0.3 mm or less contained in the pulverized bonded filler material and the moisture content of the mixture are within a predetermined range, and the fine powder particles of the solid bonded filler having a particle diameter of 0.3 mm or less are aggregated. The particle size of the quasi-particles is increased, and it is suitable for mixing with the raw material carbon, and the pulverized and bonded filler can be uniformly dispersed in the raw material carbon, and the bulk density of the mixture can be increased to obtain high-strength coke.

具體上,係發現將含有50質量%以上之粒徑0.3mm以下的微粉粒子之粉碎黏結填補材,與原料炭混合而成為混合物時,將混合物的水分含量設為8質量%以下即可,而且將含有30質量%以上之粒徑0.3mm以下的微粉粒子之粉碎黏結填補材,與原料炭混合而成為混合物時,將混合物的水分含量設為7質量%以下即可。Specifically, when the pulverized bonded filler containing 50% by mass or more of the fine particles having a particle diameter of 0.3 mm or less is mixed with the raw material carbon to form a mixture, the moisture content of the mixture is preferably 8% by mass or less. When the pulverized bonded filler containing 30% by mass or more of the fine particles having a particle diameter of 0.3 mm or less is mixed with the raw material carbon to form a mixture, the moisture content of the mixture may be 7% by mass or less.

本發明係基於如以上的新知識而進行,其要點係如以下。The present invention has been made based on the above new knowledge, and the gist thereof is as follows.

(1) 一種高強度焦炭之製造方法,其係具備:(1) A method for producing high-strength coke, comprising:

粉碎步驟,其係將固體黏結填補材粉碎而形成含有50質量%以上且100質量%以下之粒徑0.01mm以上且0.3mm以下的微細粒子之粉碎黏結填補材;混合步驟,其係將前述粉碎黏結填補材及原料炭混合而準備混合物;乾餾步驟,其係將前述混合物乾餾;及乾燥步驟,其係在前述混合步驟之前、與前述混合步驟同時、或前述混合步驟之後且前述乾餾步驟之前的任一者進行;在前述混合步驟之前進行前述乾燥步驟時,在該乾燥步驟中,係將前述原料炭乾燥,來使在前述混合步驟之前述混合物的水分含量成為0質量%以上且8質量%以下,將前述乾燥步驟與前述混合步驟同時進行時,在該乾燥步驟中,係一邊混合前述粉碎黏結填補材與前述原料炭並一邊乾燥,來形成水分含量為0質量%以上且8質量%以下之前述混合物,在前述混合步驟之後且前述乾餾步驟之前進行前述乾燥步驟時,在該乾燥步驟中,係將前述混合物乾燥,而使前述混合物的水分含量為0質量%以上且8質量%以下。a pulverization step of pulverizing a solid binder filler to form a pulverized cement filler containing 50% by mass or more and 100% by mass or less of fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less; and a mixing step of pulverizing a mixture of a binder filler and a raw material carbon to prepare a mixture; a dry distillation step of dry distillation of the mixture; and a drying step before the foregoing mixing step, at the same time as the foregoing mixing step, or after the foregoing mixing step and before the dry distillation step When the drying step is performed before the mixing step, the raw material carbon is dried in the drying step so that the moisture content of the mixture in the mixing step is 0% by mass or more and 8% by mass. When the drying step is performed simultaneously with the mixing step, in the drying step, the pulverized cemented filler and the raw material carbon are mixed and dried to form a moisture content of 0% by mass or more and 8% by mass or less. The aforementioned mixture, the aforementioned drying step is carried out after the aforementioned mixing step and before the aforementioned dry distillation step When, in this drying step, the Department of the mixture was dried, the moisture content of the mixture is more than 0 mass% to 8 mass%.

(2) 一種高強度焦炭之製造方法,其係具備:(2) A method for producing high-strength coke, which has:

粉碎步驟,其係將固體黏結填補材粉碎而形成含有30質量%以上且100質量%以下之粒徑0.01mm以上且0.3mm以下的微細粒子之粉碎黏結填補材;混合步驟,其係將前述粉碎黏結填補材及原料炭混合而準備混合物;乾餾步驟,其係將前述混合物乾餾;及乾燥步驟,其係在前述混合步驟之前、與前述混合步驟同時、或前述混合步驟之後且前述乾餾步驟之前的任一者進行;在前述混合步驟之前進行前述乾燥步驟時,在該乾燥步驟中,係將前述原料炭乾燥,來使在前述混合步驟之前述混合物的水分含量成為0質量%以上且7質量%以下,將前述乾燥步驟與前述混合步驟同時進行時,在該乾燥步驟中,係一邊混合前述粉碎黏結填補材與前述原料炭並一邊乾燥,來形成水分含量為0質量%以上且7質量%以下之前述混合物,在前述混合步驟之後且前述乾餾步驟之前進行前述乾燥步驟時,在該乾燥步驟中,係將前述混合物乾燥,而使前述混合物的水分含量為0質量%以上且7質量%以下。a pulverization step of pulverizing the solid binder filler to form a pulverized cement filler containing 30% by mass or more and 100% by mass or less of fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less; and a mixing step of pulverizing a mixture of a binder filler and a raw material carbon to prepare a mixture; a dry distillation step of dry distillation of the mixture; and a drying step before the foregoing mixing step, at the same time as the foregoing mixing step, or after the foregoing mixing step and before the dry distillation step When the drying step is performed before the mixing step, the raw material carbon is dried in the drying step so that the moisture content of the mixture in the mixing step is 0% by mass or more and 7% by mass. When the drying step is performed simultaneously with the mixing step, the moisture content is 0% by mass or more and 7% by mass or less by drying the pulverized cemented filler and the raw material carbon while the drying step is performed. The aforementioned mixture, the aforementioned drying step is carried out after the aforementioned mixing step and before the aforementioned dry distillation step When, in this drying step, the Department of the mixture was dried, the moisture content of the mixture is more than 0 mass% and 7 mass% or less.

又,將固體黏結填補材粉碎而成之粒徑0.3mm以下的固體黏結填補材的微粉粒子,係在搬運時、和在對乾餾步驟所使用的焦炭爐裝入粉碎黏結填補材與原料炭之混合物時會發塵。發煙(發塵)現象係在固體黏結填補材所含有的微細粒子如煙那般地往空中飛揚之現象。固體黏結填補材的微粉粒子的發塵會污染製造環境。因此,本發明者等係著眼於發煙(發塵)現象。Further, the fine powder particles of the solid bonded filler having a particle diameter of 0.3 mm or less obtained by pulverizing the solid bonded filler are loaded into the pulverized bonded filler and the raw material char in the coke oven used in the dry distillation step. Dust when the mixture is in use. The phenomenon of fuming (dusting) is a phenomenon in which fine particles contained in a solid bonded filler material fly into the air like smoke. The dusting of the fine powder particles of the solid bonded filler material can contaminate the manufacturing environment. Therefore, the inventors of the present invention focused on the phenomenon of smoking (dusting).

為了避免固體黏結填補材的微粉粒子的發塵污染製造環境,在環境管理上作為防止發塵之方法,係考慮在粉碎後的固體黏結填補材、或是在粉碎黏結填補材與原料炭的混合物添加水分來防止發塵之方法。In order to avoid the dust-contaminated manufacturing environment of the micro-powder particles of the solid-bonded filler material, as a method for preventing dust generation in environmental management, it is considered to be a solid-bonded filler material after pulverization, or a mixture of pulverizing the bonded filler material and the raw material carbon. Add moisture to prevent dusting.

但是,為了防止固體黏結填補材之粒徑0.3mm以下的微粉粒子產生發塵而進行添加水分時,因為固體黏結填補材的微粉粒子係凝集而形成準粒子,藉由將固體黏結填補材微細地粉碎來提升焦炭強度之效果變為無法充分地得到。又,為了防止固體黏結填補材的微粉粒子產生發塵而進行添加水分時,粉碎黏結填補材與原料炭的體積密度降低,致使焦炭強度有變為不充分的情況。However, in order to prevent dust generation of the fine powder particles having a particle diameter of 0.3 mm or less and to add moisture, the fine powder particles of the solid-bonding filler are aggregated to form quasi-particles, and the solid-bonded filler material is finely ground. The effect of pulverization to increase the strength of coke becomes insufficiently obtained. In addition, when the water is added to the fine powder particles of the solid-bonding filler to prevent dust generation, the bulk density of the pulverized filler filler and the raw material carbon is lowered, and the coke strength may be insufficient.

因此,本發明者等著眼於固體黏結填補材之粒徑0.3mm以下的微粉粒子產生發塵而將在以下混合物所含有的水分含量最佳化,包含:將固體黏結填補材粉碎而成之粉碎黏結填補材與原料炭混合,並將其乾燥而得到之經乾燥的混合物;將粉碎黏結填補材與經乾燥的原料炭混合而得到的混合物;及邊將粉碎黏結填補材與原料炭混合邊乾燥而得到之經乾燥的混合物。Therefore, the inventors of the present invention focused on the generation of dust by the fine powder particles having a particle diameter of 0.3 mm or less of the solid-bonded filler, and optimized the moisture content contained in the following mixture, including: pulverizing the solid bonded filler material. a bonded filler material mixed with the raw material carbon and dried to obtain a dried mixture; a mixture obtained by mixing the pulverized bonded filler material with the dried raw material carbon; and drying while mixing the pulverized bonded filler material with the raw material carbon The resulting dried mixture is obtained.

其結果,發現藉由將混合物的水分含量設為6質量%以上,能夠防止微粉粒子產生發塵。(3) 上述(1)或(2)所記載之高強度焦炭之製造方法,其中亦可更具備水分調整步驟,其係在前述乾燥步驟後且前述乾餾步驟前,以前述混合物的水分含量成為6質量%以上的方式添加水分。(4) 上述(1)或(2)所記載之高強度焦炭之製造方法,其中在前述粉碎步驟亦可形成含有80質量%以上之粒徑3mm以下的粒子之粉碎黏結填補材。(5) 上述(1)或(2)所記載之高強度焦炭之製造方法,其中前述原料炭亦可含有20質量%以上且60質量%以下之非黏結炭及非微黏結炭之中的一方或雙方。(6) 上述(1)或(2)所記載之高強度焦炭之製造方法,其中在前述乾燥步驟,係在前述固體黏結填補材的軟化點以下的溫度加熱前述混合物。As a result, it was found that the dust content of the fine powder particles can be prevented by setting the moisture content of the mixture to 6% by mass or more. (3) The method for producing a high-strength coke according to the above (1) or (2), further comprising a moisture adjustment step of: after the drying step and before the dry distillation step, the moisture content of the mixture is Water is added in a manner of 6 mass% or more. (4) The method for producing a high-strength coke according to the above (1) or (2), wherein the pulverization bonding filler containing 80% by mass or more of particles having a particle diameter of 3 mm or less is formed in the pulverization step. (5) The method for producing high-strength coke according to the above (1) or (2), wherein the raw material carbon may contain one of 20% by mass or more and 60% by mass or less of non-bonded carbon and non-micro-bonded carbon. Or both parties. (6) The method for producing high-strength coke according to the above (1) or (2), wherein in the drying step, the mixture is heated at a temperature lower than a softening point of the solid bonded filler.

依照本發明之上述各態樣,即便使用將非黏結炭和非微黏結炭大量調配而成之低品質者作為原料炭,因為能夠使具有粒徑0.3mm以下的微粉粒子之粉碎黏結填補材均勻地分散在原料炭中,同時能夠提升粉碎黏結填補材與原料炭的混合物之體積密度,所以能夠製造高強度焦炭之製造方法。According to the above aspects of the present invention, even if a low-quality one in which non-bonded carbon and non-micro-bonded carbon are blended in a large amount is used as the raw material carbon, the pulverized bonded filler having the fine particle diameter of 0.3 mm or less can be made uniform. The method is capable of producing a high-strength coke by dispersing it in the raw material carbon and increasing the bulk density of the mixture of the pulverized bonded filler and the raw material carbon.

圖式簡單說明Simple illustration

第1圖係用以說明本發明的高強度焦炭之製造方法之一個例子亦即第1實施形態及第2實施形態的高強度焦炭之製造方法之流程圖。Fig. 1 is a flow chart for explaining a method for producing a high-strength coke according to an embodiment of the present invention, which is an example of a method for producing high-strength coke according to the present invention.

第2圖係用以說明本發明的高強度焦炭之製造方法之一個例子亦即第3實施形態的高強度焦炭之製造方法之流程圖。Fig. 2 is a flow chart for explaining a method for producing high-strength coke according to a third embodiment of the present invention, which is an example of a method for producing high-strength coke.

第3圖係用以說明本發明的高強度焦炭之製造方法之一個例子亦即第4實施形態的高強度焦炭之製造方法之流程圖。Fig. 3 is a flow chart for explaining a method for producing high-strength coke according to a fourth embodiment of the present invention, which is an example of a method for producing high-strength coke.

第4圖係顯示關於實施例1-1~1-18、2-1~2-6、比較例1-1~1-5,2-1~2-3、3-1~3-9、4-1~4-5,焦炭強度(D(15))、混合物的水分含量及在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微粉粒子的含量之關係之圖表。Fig. 4 shows Examples 1-1 to 1-18, 2-1 to 2-6, and Comparative Examples 1-1 to 1-5, 2-1 to 2-3, and 3-1 to 3-9. 4-1 to 4-5, a graph showing the relationship between the coke strength (D(15)), the moisture content of the mixture, and the content of the fine powder particles having a particle diameter of 0.01 mm or more and 0.3 mm or less contained in the pulverized bonded filler.

第5圖係顯示關於實施例1-1~1-18、2-1~2-6、比較例1-1~1-5,2-1~2-3、3-1~3-9、4-1~4-5的發煙時間及混合物的水分含量之關係之圖表。Fig. 5 shows Examples 1-1 to 1-18, 2-1 to 2-6, and Comparative Examples 1-1 to 1-5, 2-1 to 2-3, and 3-1 to 3-9. A graph showing the relationship between the smoking time of 4-1 to 4-5 and the moisture content of the mixture.

用以實施發明之形態Form for implementing the invention

詳細地說明本發明之各實施形態。Each embodiment of the present invention will be described in detail.

本發明者等構想若能夠使含有形成準粒子的微粉(粒徑0.3mm以下的微細粒子)之固體狀態的固體黏結填補材亦即粉碎黏結填補材均勻地分散在原料炭而混合時,能夠活用以往未被活用之粒徑0.3mm以下的微細粒子,同時能夠更提高焦炭強度,同時對於在原料炭,將含有粒徑0.3mm以下的微細粒子之固體黏結填補材均勻地混合之手法進行專心研心研究。The inventors of the present invention have been able to use the solid-bonded filler which is a solid state filler containing fine particles (particles having a particle diameter of 0.3 mm or less) in a solid state, that is, the pulverized cement filler can be uniformly dispersed in the raw material carbon and mixed. In the case of fine particles having a particle diameter of 0.3 mm or less which have not been used in the past, the coke strength can be further improved, and a method of uniformly mixing the solid binder filler containing fine particles having a particle diameter of 0.3 mm or less in the raw material carbon is carried out. Heart research.

本發明者等對形成固體黏結填補材的微細粒子之準粒子的性狀專心地進行調查。其結果,清楚明白以下的(x)~(z)。The inventors of the present invention intensively investigated the properties of the quasi-particles forming the fine particles of the solid-bonding filler. As a result, the following (x) to (z) are clearly understood.

(x) 在固體黏結填補材的微細粒子的表面,係形成有水的薄膜。該水的薄膜具有強化微細粒子間的凝集結合之作用,並形成不容易崩塌的準粒子。(x) A film in which water is formed on the surface of the fine particles of the solid bonded filler. The film of water has an effect of enhancing aggregation and bonding between fine particles, and forms quasi-particles which are not easily collapsed.

(y) 在固體黏結填補材的微細粒子的表面之水的薄膜,係藉由加熱而容易消失。而且,微細粒子的表面之水的薄膜消失時,準粒子產生崩塌。(y) The film of water on the surface of the fine particles of the solid bonded filler is easily removed by heating. Further, when the film of water on the surface of the fine particles disappears, the quasi-particles collapse.

(z) 藉由調整含有形成準粒子的微細粒子之固體黏結填補材中的水分量、及/或含有形成準粒子的微細粒子之固體黏結填補材與原料炭的混合物中的水分量,能夠將準粒子的大小(粒徑)調整為能夠防止固體黏結填補材的微粉粒子產生發塵,且適合於與原料炭均勻混合之大小(粒徑)。(z) by adjusting the amount of water in the solid-bonding filler material containing the fine particles forming the quasi-particles, and/or the moisture content in the mixture of the solid-bonding filler and the raw material carbon containing the fine particles forming the quasiparticles The size (particle diameter) of the quasiparticles is adjusted so as to prevent dust generation of the fine powder particles of the solid-bonding filler, and is suitable for the size (particle diameter) uniformly mixed with the raw material carbon.

基於上述知識(x)~(z),在固體黏結填補材與原料炭混合前、固體黏結填補材與原料炭混合中、固體黏結填補材與原料炭混合後,形成由能夠與原料炭均勻混合之粒徑的固體黏結填補材的微細粒子所構成之準粒子時,能夠邊防止微粉粒子產生發塵、邊使含有形成準粒子之粒徑0.3mm以下的微細粒子之固體黏結填補材均勻地分散在原料炭中。其結果,能夠得到高強度焦炭。Based on the above knowledge (x) to (z), before the solid bonded filler material is mixed with the raw material carbon, the solid bonded filler material and the raw material carbon are mixed, and the solid bonded filler material is mixed with the raw material carbon to form a uniform mixing with the raw material carbon. When the solid particles of the particle size are bonded to the quasi-particles of the fine particles of the filler, it is possible to uniformly disperse the solid-bonded filler containing the fine particles having a particle diameter of 0.3 mm or less which forms the quasi-particles while preventing dust generation of the fine particles. In the raw material charcoal. As a result, high-strength coke can be obtained.

又,本發明者等將在原料炭混合之固體黏結填補材,使用粉碎機且改變粉碎條件而粉碎,並測在粉碎後的固體黏結填補材所含有之粒徑3mm以下的微細粒子之含量(質量%)、及粒徑0.3mm以下的微細粒子的含量(質量%)。In addition, the inventors of the present invention pulverized the solid-bonded filler material in which the raw material carbon was mixed, and changed the pulverization conditions using a pulverizer, and measured the content of fine particles having a particle diameter of 3 mm or less contained in the solid-bonded filler material after pulverization ( Content (% by mass) and content (% by mass) of fine particles having a particle diameter of 0.3 mm or less.

其結果,在經粉碎的固體黏結填補材,0.3mm以下的微細粒子之含量為30質量%以上時,3mm以下的微細粒子之含量係80質量%以上,3mm以下的微細粒子的含量之變化量小。對此,0.3mm以下的微細粒子之含量,係即便在3mm以下的微細粒子之含量為80質量%以上的區域,含量的變化量亦大。When the content of the fine particles of 0.3 mm or less is 30% by mass or more, the content of the fine particles of 3 mm or less is 80% by mass or more, and the content of the fine particles of 3 mm or less is changed. small. On the other hand, the content of the fine particles of 0.3 mm or less is in a region where the content of the fine particles of 3 mm or less is 80% by mass or more, and the amount of change in the content is large.

因此,本發明者等將粒徑0.3mm以下的固體黏結填補材的微細粒子之含量(質量%)設作評價經粉碎的固體黏結填補材(粉碎黏結填補材)的性狀亦即準粒子形成能力之指標(固體黏結填補材的性狀指標)而採用。Therefore, the present inventors have set the content (% by mass) of the fine particles of the solid bonded filler having a particle diameter of 0.3 mm or less as the property of evaluating the pulverized solid bonded filler (pulverized bonded filler), that is, the quasi-particle forming ability. It is used as an indicator (a indicator of the properties of a solid bonded filler).

而且,本發明者等係將固體黏結填補材粉碎而成為含有0.3mm以下的微細粒子之粉碎黏結填補材,且在原料炭混合2質量%之粉碎黏結填補材而成為混合物,並使用乾燥機將混合物乾燥而成為水分含量為7質量%之乾燥混合物,並且將乾燥混合物乾餾而製造焦炭,來進行調查固體黏結填補材的性狀指標(固體黏結填補材之粒徑0.3mm以下的微細粒子之含量)與焦炭指標之關係。又,作為焦炭的品質指標係使用依照JIS K2151規定的旋轉強度試驗鼓法之150旋轉15mm以上的重量比率(以下記載為DI(15))。In addition, the inventors of the present invention pulverized the solid-bonded filler material into a pulverized bonded filler material containing fine particles of 0.3 mm or less, and mixed the raw material carbon by 2% by mass to form a mixture, and a dryer was used. The mixture was dried to obtain a dry mixture having a moisture content of 7% by mass, and the dried mixture was dry-distilled to produce coke, and the property index of the solid-bonded filler was investigated (the content of fine particles having a particle diameter of 0.3 mm or less of the solid-bonded filler) Relationship with coke indicators. In addition, as a quality index of coke, a weight ratio of 15 mm or more (hereinafter referred to as DI (15)) of 150 rotation in accordance with the rotation strength test drum method prescribed in JIS K2151 is used.

其結果,粉碎黏結填補材係含有33.9質量%之0.3mm以下的微細粒子時,能夠確保高焦炭強度(DI(15))。又,將在粉碎黏結填補材所含有之0.3mm以下的微細粒子之含量從33.9質量%增加至48.3質量%時,焦炭強度(DI(15))係提升。As a result, when the pulverized filler-filled material contains 33.9% by mass of fine particles of 0.3 mm or less, high coke strength (DI(15)) can be secured. In addition, when the content of fine particles of 0.3 mm or less contained in the pulverized bonded filler is increased from 33.9 mass% to 48.3% by mass, the coke strength (DI(15)) is improved.

由於使在粉碎黏結填補材所含有之0.3mm以下的微細粒子之含量提升,焦炭強度(DI(15))提升及其他的品質提升,能夠推測在適當的水分量之下,微細粒子係形成適合於與原料炭混合之準粒子,使得粉碎黏結填補材均勻地分散在原料炭中之緣故。By increasing the content of fine particles of 0.3 mm or less contained in the pulverized bonded filler, the coke strength (DI(15)) is improved and other qualities are improved, and it is presumed that under appropriate water content, fine particle formation is suitable. The quasi-particles mixed with the raw material carbon cause the pulverized and bonded filler material to be uniformly dispersed in the raw material carbon.

本實施形態係將以下調整在所需要範圍設作基本的技術思想:(i)凝集而形成準粒子之微粉,具體上係在將固體黏結填補材粉碎而成之粉碎黏結填補材中所含有之粒徑0.01mm以上且0.3mm以下的微細粒子之含量;及(ii)在混合粉碎黏結填補材及原料炭而成之混合物中所含有之水分含量。In the present embodiment, the following adjustments are made to the basic technical idea in the required range: (i) agglomerated to form a fine powder of quasi-particles, specifically, a pulverized bonded filler material obtained by pulverizing a solid bonded filler material. The content of the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less; and (ii) the moisture content contained in the mixture obtained by mixing and pulverizing the bonded filler and the raw material carbon.

[第1實施形態][First Embodiment]

第1圖係用以說明本發明的高強度焦炭之製造方法之一個例子亦即第1實施形態及第2實施形態的高強度焦炭之製造方法之流程圖。Fig. 1 is a flow chart for explaining a method for producing a high-strength coke according to an embodiment of the present invention, which is an example of a method for producing high-strength coke according to the present invention.

如第1圖所表示,第1實施形態的高強度焦炭之製造方法係具備粉碎步驟S1、原料炭粉碎步驟S2、混合步驟S3、乾燥步驟S4、水分調整步驟S5及乾餾步驟S6。As shown in Fig. 1, the method for producing high-strength coke according to the first embodiment includes a pulverization step S1, a raw material carbon pulverization step S2, a mixing step S3, a drying step S4, a moisture adjustment step S5, and a dry distillation step S6.

粉碎步驟S1係如第1圖所表示,將固體黏結填補材x粉碎而成為含有50質量%以上且100質量%以下之粒徑0.01mm以上且0.3mm以下的微細粒子之粉碎黏結填補材之步驟。粉碎黏結填補材係將固體黏結填補材x粉碎後的狀態(固體狀態)者。The pulverization step S1 is a step of pulverizing the solid-bonded filler material x into a pulverized bonded filler material containing fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less and having a particle diameter of 50% by mass or more and 100% by mass or less as shown in Fig. 1 . . The pulverized bonded filler is a state in which the solid is bonded to the pulverized material (solid state).

在本實施形態,為了得到具有充分的強度之焦炭,將在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子設為50質量%以上。又,在粉碎黏結填補材所含有之粒徑0.3mm以下的微細粒子之含量越多,因為能夠使粉碎黏結填補材更進一步均勻地分散於原料炭中,能夠使焦炭強度提升,乃是較佳。In the present embodiment, in order to obtain coke having a sufficient strength, the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less contained in the pulverized bonded filler are 50% by mass or more. In addition, the more the content of the fine particles having a particle diameter of 0.3 mm or less contained in the pulverized filler material, the more the coagulated filler can be more uniformly dispersed in the raw material carbon, the coke strength can be improved, which is preferable. .

又,在粉碎黏結填補材所含有之粒徑0.3mm以下的微細粒子,係粒徑越細越使焦炭強度提升,乃是較佳。為了能夠使用篩而效率良好地分類,將粒徑設為粒徑0.01mm以上。又,將粉碎黏結填補材所含有之粒徑0.3mm以下的微細粒子的粒徑微細化時,但是因為在搬運時、和在乾餾步驟所使用的焦炭爐裝入粉碎黏結填補材及原料炭時容易產生發塵,以粒徑0.1mm以上為佳。Moreover, it is preferable to pulverize the fine particles having a particle diameter of 0.3 mm or less contained in the bonded filler to increase the coke strength as the particle size is finer. In order to be efficiently classified using a sieve, the particle diameter is set to have a particle diameter of 0.01 mm or more. In addition, when the particle size of the fine particles having a particle diameter of 0.3 mm or less contained in the pulverized bonded filler material is made fine, the coke oven used in the dry distillation step is loaded with the pulverized cement filler and the raw material carbon. It is easy to generate dust, and it is preferable that the particle diameter is 0.1 mm or more.

又,在粉碎步驟S1,為了更進一步使粉碎黏結填補材均勻地分散於原料炭中,以含有80質量%以上之粒徑3mm以下的粒子之粉碎黏結填補材為佳。In addition, in the pulverization step S1, in order to further uniformly disperse the pulverized-bonding filler in the raw material carbon, it is preferable to use a pulverized-bonded filler containing 80% by mass or more of particles having a particle diameter of 3 mm or less.

作為固體黏結填補材x,係能夠使用可大量取得之石油系瀝青、和煤系瀝青等,以使用軟化點為180℃以者為佳,以使用140℃以下者為更佳。As the solid bonded filler x, a petroleum-based pitch which can be obtained in a large amount, and a coal-based pitch can be used, and it is preferable to use a softening point of 180 ° C, and it is more preferable to use 140 ° C or less.

原料炭粉碎步驟S2係如第1圖所表示,在混合步驟S3之前,將原料炭y粉碎而成為含有75質量%以上之粒徑3mm以下的粒子,同時含有0質量%以上且30質量%以下之粒徑0.01mm以上且0.3mm以下的微粉粒子之步驟。In the raw material carbon pulverization step S2, as shown in Fig. 1, the raw material carbon y is pulverized to have a particle diameter of 3 mm or less and a particle diameter of 3 mm or less, and is contained in an amount of 0% by mass or more and 30% by mass or less. The step of finely pulverizing particles having a particle diameter of 0.01 mm or more and 0.3 mm or less.

為了更進一步使粉碎黏結填補材均勻地分散於原料炭中,原料炭y的微粉粒子係以粒徑0.3mm以下為佳,為了能夠效率良好地使用篩來將粒徑分類,以粒徑0.01mm以上為佳。又,在原料炭y含有上述粒徑範圍的微粉粒子時,能夠使粉碎黏結填補材更進一步均勻地分散於原料炭中,乃是較佳,但是因為在搬運時、和在乾餾步驟所使用的焦炭爐裝入粉碎黏結填補材及原料炭時容易產生發塵,在原料炭y之上述粒徑範圍的微粉粒子之含量係以30質量%以下為佳。In order to further uniformly disperse the pulverized and bonded filler material in the raw material carbon, the fine powder particles of the raw material carbon y preferably have a particle diameter of 0.3 mm or less, and the particle size can be classified efficiently by using a sieve to have a particle diameter of 0.01 mm. The above is better. Further, when the raw material carbon y contains the fine powder particles in the above particle size range, it is preferable to further disperse the pulverized and bonded filler material in the raw material carbon, but it is preferably used during transportation and in the dry distillation step. When the coke oven is charged with the pulverized bonded filler and the raw material carbon, dust generation is likely to occur, and the content of the fine powder particles in the above-mentioned particle size range of the raw material carbon y is preferably 30% by mass or less.

雖然原料炭粉碎步驟S2亦可以不進行,但是藉由進行原料炭粉碎步驟S2,能夠使粉碎黏結填補材更進一步均勻地分散於原料炭中。又,在原料炭粉碎步驟S2,為了使粉碎黏結填補材更均勻地分散於原料炭中,以將原料炭y粉碎而成為含有100質量%之粒徑3mm以下的粒子為更佳。Although the raw material carbon pulverization step S2 may not be performed, the pulverized filler filler material can be further uniformly dispersed in the raw material carbon by the raw material carbon pulverization step S2. In the raw material carbon pulverization step S2, it is more preferable to pulverize the raw material carbon y to 100% by mass of particles having a particle diameter of 3 mm or less in order to more uniformly disperse the pulverized filler filler in the raw material carbon.

又,原料炭y係以含有20質量%以上且60質量%以下之非黏結炭及非微黏結炭之中的一方或雙方為佳。在原料炭y所含有之非黏結炭及非微黏結炭之中的一方或雙方的含量為20質量%以上時,能夠充分地得到使在原料炭y所使用的強黏結炭之使用量降低之效果。Further, the raw material carbon y is preferably one or both of non-bonded carbon and non-micro-bonded carbon containing 20% by mass or more and 60% by mass or less. When the content of one or both of the non-bonded carbon and the non-micro-bonded carbon contained in the raw material carbon y is 20% by mass or more, the amount of strongly-bonded carbon used in the raw material carbon y can be sufficiently reduced. effect.

又,在原料炭y所含有之非黏結炭及非微黏結炭之中的一方或雙方的含量為超過60質量%時,即便添加黏結填補材亦難以確保(DI(15))85以上的焦炭強度。In addition, when the content of one or both of the non-bonded carbon and the non-micro-bonded carbon contained in the raw material carbon y is more than 60% by mass, it is difficult to secure a coke of (DI(15)) 85 or more even if a bonded filler is added. strength.

混合步驟S3係將固體狀態的固體黏結填補材亦即粉碎黏結填補材(其含有凝集而形成準粒子之粒徑0.3mm以下的微粉粒子)、與在原料炭粉碎步驟S2被粉碎後的原料炭混合而成為混合物之步驟。In the mixing step S3, the solid-bonded filler in a solid state, that is, the pulverized bonded filler (containing fine particles having a particle diameter of 0.3 mm or less which is aggregated to form a quasi-particle), and the raw material carbon pulverized in the raw material carbon pulverizing step S2 The step of mixing into a mixture.

粉碎黏結填補材與原料炭之混合比係沒有特別限定,使用含有20質量%以上且60質量%以下之非黏結炭及非微黏結炭之中的一方或雙方之原料炭y時,為了確保(DI(15))85以上,以0.5質量%:100質量%(粉碎黏結填補材:原料炭)~5質量%:100質量%之範圍為佳。The mixing ratio of the pulverized bonded filler to the raw material carbon is not particularly limited, and when a raw material carbon y containing one or both of non-bonded carbon and non-micro-bonded carbon of 20% by mass or more and 60% by mass or less is used, in order to secure ( DI (15)) 85 or more is preferably 0.5% by mass: 100% by mass (pulverized bonded filler: raw material carbon) to 5% by mass: 100% by mass.

乾燥步驟S4係使用乾燥機等將混合物乾燥成為水分含量為0質量%以上且8質量%以下之乾燥混合物之步驟。The drying step S4 is a step of drying the mixture into a dry mixture having a moisture content of 0% by mass or more and 8% by mass or less using a dryer or the like.

乾燥混合物的水分含量過剩時,在固體黏結填補材所含有之粒徑0.3mm以下的微細粒子凝集而形成的準粒子,係超過適合與原料炭均勻地混合之大小(粒徑)而成長,造成準粒子的粗大化,同時造成準粒子大小(粒徑)的不一致。因此,固體黏結填補材變為難以均勻地分散在原料炭中,致使焦炭強度低落、或是焦炭強度的偏差變大。When the moisture content of the dry mixture is excessive, the fine particles formed by agglomerating fine particles having a particle diameter of 0.3 mm or less contained in the solid-bonding filler are grown in excess of the size (particle diameter) suitable for uniformly mixing with the raw material carbon, resulting in growth. The coarsening of the quasiparticles causes inconsistencies in the quasiparticle size (particle size). Therefore, the solid-bonded filler material becomes difficult to be uniformly dispersed in the raw material carbon, resulting in a decrease in coke strength or a variation in coke strength.

用以形成適合與原料炭均勻地混合之大小(粒徑)之固體黏結填補材的準粒子所必要之乾燥混合物的水分含量,係依存於固體黏結填補材的種類和性狀指標,亦即在將固體黏結填補材粉碎而成的粉碎黏結填補材所含有之粒徑0.3mm以下的微細粒子之含量。The moisture content of the dry mixture necessary for forming the quasi-particles of the solid-bonded filler material of a size (particle size) uniformly mixed with the raw material carbon depends on the type and character of the solid-bonded filler material, that is, The content of fine particles having a particle diameter of 0.3 mm or less contained in the pulverized bonded filler material obtained by pulverizing the solid bonded filler.

乾燥混合物的水分含量超過8質量%時,無法形成適合與原料炭均勻地混合的粒徑之準粒子,粉碎黏結填補材難以均勻地分散在原料炭中,致使焦炭的強度變為不充分。為了使粉碎黏結填補材更進一步均勻地分散於原料炭中,乾燥混合物的水分含量係以較少為佳,具體上係以7質量%以下為更佳。When the moisture content of the dry mixture exceeds 8% by mass, the quasiparticles having a particle diameter suitable for uniformly mixing with the raw material carbon cannot be formed, and it is difficult to uniformly disperse the pulverized filler filler in the raw material carbon, so that the strength of the coke is insufficient. In order to further uniformly disperse the pulverized and bonded filler material in the raw material carbon, the moisture content of the dry mixture is preferably less, and particularly preferably 7% by mass or less.

而且,雖然乾燥混合物的水分含量係0質量%亦可,但是為了能夠將混合物的乾燥所必要的時間設為短時間,能夠效率良好地進行乾燥步驟S4,同時能夠防止在搬運時、和在焦炭爐裝入乾燥混合物時產生發塵,係以6質量%以上為佳。而且,乾燥混合物的水分含量為6質量%以上時,即便在乾燥步驟S4後且乾餾步驟S6前,不進行添加水分之水分調整步驟S5來使乾燥混合物的水分含量為6質量%以上,亦能夠充分地防止發塵。因此,相較於進行水分調整步驟S5時,能夠效率良好地製造焦炭。In addition, although the moisture content of the dry mixture may be 0% by mass, in order to enable the drying time of the mixture to be short, the drying step S4 can be efficiently performed, and at the time of transportation and coke can be prevented. When the furnace is charged with a dry mixture, dust is generated, and it is preferably 6 mass% or more. In addition, when the moisture content of the dry mixture is 6% by mass or more, even after the drying step S4 and before the dry distillation step S6, the moisture content of the dry mixture is not more than 6 mass%, and the moisture content of the dry mixture is not more than 6 mass%. Fully prevent dusting. Therefore, coke can be efficiently produced compared to when the moisture adjustment step S5 is performed.

在乾燥步驟S4,係以在固體黏結填補材的軟化點以下的溫度將混合物加熱為佳。藉此,在固體黏結填補材不會液化-熔融的溫度將混合物加熱而能夠效率良好地得到乾燥混合物。具體上,在乾燥步驟S4加熱混合物之溫度係以100℃以下為佳。又,為了效率良好地將混合物乾燥,在乾燥步驟S4將混合物加熱之溫度係以50℃以上為佳。In the drying step S4, it is preferred to heat the mixture at a temperature below the softening point of the solid bonded filler. Thereby, the dry mixture can be efficiently obtained by heating the mixture at a temperature at which the solid-bonded filler material does not liquefy-melt. Specifically, the temperature at which the mixture is heated in the drying step S4 is preferably 100 ° C or lower. Further, in order to dry the mixture efficiently, the temperature at which the mixture is heated in the drying step S4 is preferably 50 ° C or higher.

水分調整步驟S5係在乾燥步驟S4後且乾餾步驟S6前,以乾燥混合物的水分含量成為6質量%以上的方式添加水分之步驟。藉由進行水分調整步驟S5,能夠防止在乾燥混合物的粉碎黏結填補材所含有之粒徑0.3mm以下的微粉粒子產生發塵。又,水分調整步驟S5係乾燥步驟S4後的乾燥混合物的水分含量為6質量%以上時、和無防止發塵的必要之情況,亦可不進行。The moisture adjustment step S5 is a step of adding water so that the moisture content of the dry mixture is 6 mass% or more after the drying step S4 and before the dry distillation step S6. By performing the moisture adjustment step S5, it is possible to prevent dust generation of the fine powder particles having a particle diameter of 0.3 mm or less contained in the pulverized and bonded filler of the dry mixture. Moreover, the moisture adjustment step S5 may be performed when the moisture content of the dry mixture after the drying step S4 is 6% by mass or more, and may not be performed.

乾燥混合物的水分含量為6質量%以上時,在固體黏結填補材所含有之粒徑0.3mm以下的微細粒子凝集而形成的準粒子係不會崩塌且不產生發塵。但是,乾燥混合物的水分含量為小於6質量%時,固體黏結填補材的準粒子會崩塌而大量地產生微細粒子,且顯現發煙(發塵)現象。因此,藉由形成固體黏結填補材的微粉粒子不崩塌的準粒子,推定用以防止固體黏結填補材的微粉粒子產生發塵所必要之乾燥混合物的水分含量為6質量%以上。When the moisture content of the dry mixture is 6% by mass or more, the fine particles formed by agglomerating fine particles having a particle diameter of 0.3 mm or less contained in the solid-bonding filler do not collapse and do not generate dust. However, when the moisture content of the dry mixture is less than 6% by mass, the quasi-particles of the solid-bonded filler material collapse and a large amount of fine particles are generated, and a smoke (dusting) phenomenon appears. Therefore, by forming the quasi-particles in which the fine powder particles of the solid-bonding filler do not collapse, it is estimated that the moisture content of the dry mixture necessary for preventing dust generation of the fine powder particles of the solid-bonding filler is 6 mass% or more.

固體黏結填補材的準粒子崩塌而大量地產生微細粒子且產生發煙時,乾燥混合物中的固體黏結填補材會消失掉且污染作業環境。因此,從抑制在焦炭爐裝入將固體黏結填補材及原料炭而成的乾燥混合物時之發煙(發塵)現象之觀點,以進行水分調整步驟S5使乾燥混合物的水分含量為6質量%以上為佳。藉由使乾燥混合物的水分含量為6質量%以上,能夠將在焦炭爐裝入乾燥混合物時之發煙時間,設為美國大氣法(Clean Air Act)的基準值之16秒以下。When the quasi-particles of the solid-bonded filler material collapse and a large amount of fine particles are generated and smoke is generated, the solid-bonded filler in the dry mixture disappears and contaminates the working environment. Therefore, from the viewpoint of suppressing the phenomenon of fuming (dusting) when the coke oven is charged with a dry mixture of the solid bonded filler and the raw material carbon, the moisture content of the dry mixture is 6 mass% from the moisture adjustment step S5. The above is better. By setting the moisture content of the dry mixture to 6% by mass or more, the smoking time when the coke oven is charged into the dry mixture can be set to 16 seconds or less of the reference value of the Clean Air Act.

而且,如以下所表示,能夠將在固體黏結填補材所含有之粒徑0.3mm以下的微細粒子,設為形成準粒子之微細粒子來對待。關於其理由,係使用表1來說明。In addition, as described below, fine particles having a particle diameter of 0.3 mm or less contained in the solid bonded filler can be treated as fine particles forming quasiparticles. The reason for this is explained using Table 1.

表1係顯示測定水分含量為5.3%的裝入炭(固體黏結填補材與原料炭之混合物)的集塵粉塵之粒徑分布之結果。Table 1 shows the results of measuring the particle size distribution of the dust collected dust (mixture of solid bonded filler and raw material carbon) having a moisture content of 5.3%.

在表1所表示的裝入炭係因為水分含量(調濕水分)為6質量%以下,在裝入焦炭爐時發煙所產生者。又,認為在表1所表示之裝入炭的集塵粉塵係準粒子崩塌而生成者。如表1所表示,集塵粉塵的粒度係300μm以下(=0.3mm[參照表1中,最左欄的粒徑])。由此推測粒徑0.3mm以下的微細粒子係形成準粒子。因此,能夠將在固體黏結填補材所含有之粒徑0.3mm以下的微細粒子,以形成準粒子之微細粒子的方式對待。sThe carbon content (the humidity-control moisture) shown in Table 1 is 6% by mass or less, and is generated when the coke oven is charged. In addition, it is considered that the dust-collecting dust-based quasi-particles charged with carbon shown in Table 1 collapsed. As shown in Table 1, the particle size of the dust collecting dust is 300 μm or less (=0.3 mm [refer to the particle diameter in the leftmost column in Table 1)). From this, it is estimated that fine particles having a particle diameter of 0.3 mm or less form a quasiparticle. Therefore, the fine particles having a particle diameter of 0.3 mm or less contained in the solid-bonding filler can be treated to form fine particles of the quasi-particles. s

乾餾步驟S6係將乾燥混合物乾餾之步驟。乾燥混合物的乾餾係能夠使用焦炭爐來進行。如第1圖所示,藉由進行乾餾步驟S6能夠得到焦炭z。The dry distillation step S6 is a step of dry distillation of the dry mixture. The dry distillation of the dry mixture can be carried out using a coke oven. As shown in Fig. 1, coke z can be obtained by performing the dry distillation step S6.

本實施形態的高強度焦炭之製造方法係具備:粉碎步驟S1,其係將固體黏結填補材粉碎而成為含有50質量%以上且100質量%以下之粒徑0.01mm以上且0.3mm以下的微細粒子之粉碎黏結填補材;混合步驟S3,其係將粉碎黏結填補材及原料炭混合而成為混合物;及乾餾步驟S6,其係將混合物乾餾;而且具有S4乾燥步驟之方法,其係在混合步驟S3之後且前述乾餾步驟S6之前(混合步驟S3及乾餾步驟S6之間),將混合物乾燥而將混合物的水分含量設為0質量%以上且8質量%以下。因此,因為即便使用大量調配非黏結炭和非微黏結炭而成的低品質者作為原料炭之情況,亦能夠使具有粒徑0.3mm以下的微粉粒子之粉碎黏結填補材均勻地分散在原料炭中,同時能夠提升粉碎黏結填補材與原料炭的混合物之體積密度,所以能夠製造高強度的焦炭z。The method for producing a high-strength coke according to the present embodiment includes a pulverization step S1 in which the solid-bonded filler is pulverized to a fine particle content of 50% by mass or more and 100% by mass or less and a particle diameter of 0.01 mm or more and 0.3 mm or less. a pulverizing and bonding filler; a mixing step S3 of mixing the pulverized cemented filler material and the raw material carbon into a mixture; and a carbonization step S6, which is a dry distillation of the mixture; and a method of the S4 drying step, which is in the mixing step S3 Thereafter, before the dry distillation step S6 (between the mixing step S3 and the dry distillation step S6), the mixture is dried to set the moisture content of the mixture to 0% by mass or more and 8% by mass or less. Therefore, even if a large amount of low-quality non-bonded carbon and non-micro-bonded carbon are used as the raw material carbon, the pulverized bonded filler having the fine powder particles having a particle diameter of 0.3 mm or less can be uniformly dispersed in the raw material carbon. At the same time, the bulk density of the mixture of the pulverized bonded filler and the raw material carbon can be increased, so that high-strength coke z can be produced.

又,因為本實施形態的高強度焦炭之製造方法係具備水分調整步驟S5,其係在乾燥步驟S4後且前述乾餾步驟S6前,以乾燥混合物的水分含量成為6質量%以上的方式添加水分,所以使用含有原料炭及粒徑0.3mm以下的微粉粒子之粉碎黏結填補材,能夠邊防止粉碎黏結填補材的微粉粒子產生發塵、邊製造高強度的焦炭z。In addition, the method of producing the high-strength coke according to the present embodiment includes a water-removing step S5, in which the moisture content of the dry mixture is 6% by mass or more after the drying step S4 and before the dry distillation step S6. Therefore, by using a pulverized bonded filler material containing raw material carbon and fine powder particles having a particle diameter of 0.3 mm or less, it is possible to prevent the generation of dust of the fine powder particles which are pulverized and bonded, and to produce high-strength coke z.

[第2實施形態][Second Embodiment]

在上述的第1實施形態,係將含有50質量%以上且100質量%以下之粒徑0.01mm以上且0.3mm以下的微粉粒子之粉碎黏結填補材,與原料炭混合而成為混合物,且舉出將混合物的水分含量設為0質量%以上且8質量%以下的情況作為例子來說明,而在本實施形態,係將含有30質量%以上且100質量%以下之粒徑0.01mm以上且0.3mm以下的微粉粒子之粉碎黏結填補材,與原料炭混合而成為混合物,且對於將混合物的水分含量設為0質量%以上且7質量%以下的情況進行說明。In the above-described first embodiment, the pulverized bonded filler material containing 50% by mass or more and 100% by mass or less of the fine powder particles having a particle diameter of 0.01 mm or more and 0.3 mm or less is mixed with the raw material carbon to form a mixture, and is exemplified. The case where the water content of the mixture is 0% by mass or more and 85% by mass or less is described as an example. In the present embodiment, the particle diameter of 30% by mass or more and 100% by mass or less is 0.01 mm or more and 0.3 mm. The pulverized-bonded filler of the following fine powder particles is mixed with the raw material carbon to form a mixture, and the case where the moisture content of the mixture is 0% by mass or more and 75% by mass or less is described.

在本實施形態的高強度焦炭之製造方法,係除了在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微粉粒子之含量、及混合物的水分含量以外,能夠設為與第1實施形態同樣的方法。In the method for producing a high-strength coke according to the present embodiment, the content of the fine powder particles having a particle diameter of 0.01 mm or more and 0.3 mm or less and the moisture content of the mixture, which are contained in the pulverized filler filler, can be set as the first The same method as in the embodiment.

本實施形態的高強度焦炭之製造方法係具備:粉碎步驟,其係將固體黏結填補材粉碎而成為含有30質量%以上且100質量%以下之粒徑0.01mm以上且0.3mm以下的微細粒子之粉碎黏結填補材;混合步驟,其係將粉碎黏結填補材及原料炭混合而成為混合物;及乾餾步驟S6,其係將混合物乾餾;而且具有乾燥步驟之方法,其係在混合步驟之後且前述乾餾步驟之前(混合步驟及乾餾步驟之間),將混合物乾燥而將混合物的水分含量設為0質量%以上且7質量%以下。The method for producing a high-strength coke according to the present embodiment includes a pulverization step of pulverizing the solid-bonded filler into fine particles having a particle diameter of 0.01% or more and 0.3 mm or less of 30% by mass or more and 100% by mass or less. a pulverizing filler filler; a mixing step of mixing the pulverized bonded filler material and the raw material carbon into a mixture; and a dry distillation step S6 of dry distillation of the mixture; and a method of drying the step after the mixing step and the foregoing dry distillation Before the step (between the mixing step and the dry distillation step), the mixture is dried to set the moisture content of the mixture to 0% by mass or more and 7% by mass or less.

在本實施形態,為了作為具有充分強度之焦炭,在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子係設為30質量%以上,但是為了更進一步提升焦炭的強度,以設為40質量%以上為較佳,以設為50質量%以上為更佳。In the present embodiment, in order to further increase the strength of the coke, the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less which are contained in the pulverized bonded filler are 30% by mass or more, in order to further increase the strength of the coke. It is preferably 40% by mass or more, and more preferably 50% by mass or more.

又,在本實施形態,因為在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子之含量為30質量%以上且100質量%以下,乾燥混合物的水分含量超過7質量%時,無法形成適合與原料炭混合的粒徑之準粒子,使粉碎黏結填補材均勻地分散在原料炭中變為困難,而有焦炭強度不充分之情況。In addition, in the present embodiment, the content of the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less contained in the pulverized filler filler is 30% by mass or more and 100% by mass or less, and the moisture content of the dried mixture exceeds 7 mass%. In this case, it is impossible to form a quasiparticle of a particle diameter suitable for mixing with the raw material carbon, and it is difficult to uniformly disperse the pulverized cement filler in the raw material carbon, and the coke strength may be insufficient.

為了使粉碎黏結填補材更進一步均勻地分散在原料炭中,乾燥混合物的水分含量係以較少為佳,具體上係以6.5質量%以下為更佳。In order to further uniformly disperse the pulverized bonded filler in the raw material carbon, the moisture content of the dry mixture is preferably less, and particularly preferably 6.5 mass% or less.

而且,雖然乾燥混合物的水分含量係0質量%亦可,但是為了能夠將混合物的乾燥所必要的時間設為短時間,能夠效率良好地進行乾燥步驟,同時能夠防止在搬運時、和在焦炭爐裝入乾燥混合物時產生發塵,係以6質量%以上為佳。而且,乾燥混合物的水分含量為6質量%以上時,即便在乾燥步驟後且乾餾步驟前,不進行添加水分之水分調整步驟來使乾燥混合物的水分含量為6質量%以上,亦能夠充分地防止發塵。因此,相較於進行水分調整步驟時,能夠效率良好地製造焦炭。In addition, although the moisture content of the dry mixture may be 0% by mass, in order to allow the time required for drying the mixture to be short, the drying step can be efficiently performed, and at the time of transportation, and in the coke oven can be prevented. When the dry mixture is charged, dust is generated, and it is preferably 6 mass% or more. In addition, when the moisture content of the dry mixture is 6% by mass or more, the moisture content of the dry mixture is not more than 6 mass%, and the moisture content of the dry mixture can be sufficiently prevented even after the drying step and before the dry distillation step. Dust. Therefore, coke can be efficiently produced compared to when the moisture adjustment step is performed.

在本實施形態,在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子之含量為30質量%以上且100質量%以下,藉由將混合物乾燥而成為水分含量為0質量%以上且7質量%以下之乾燥混合物,能夠使含有粒徑0.3mm以下的微粉粒子之粉碎黏結填補材均勻地分散在原料炭中。In the present embodiment, the content of the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less contained in the pulverized filler material is 30% by mass or more and 100% by mass or less, and the mixture is dried to have a moisture content of 0% by mass. The dry mixture of % or more and 7% by mass or less can uniformly disperse the pulverized and bonded filler containing fine particles having a particle diameter of 0.3 mm or less in the raw material carbon.

因此,在本實施形態之高強度焦炭之製造方法,亦與第1實施形態同樣地,即便使用大量調配非黏結炭和非微黏結炭而成之低品質者作為原料炭之情況,亦能夠使含有粒徑0.3mm以下的微粉粒子之粉碎黏結填補材均勻地分散在原料炭中,同時能夠提升粉碎黏結填補材與原料炭的混合物之體積密度,所以能夠製造高強度的焦炭。Therefore, in the method of producing high-strength coke according to the present embodiment, similarly to the first embodiment, even when a large amount of low-quality non-bonded carbon and non-micro-bonded carbon are used as the raw material carbon, it is possible to The pulverized bonded filler containing fine particles having a particle diameter of 0.3 mm or less is uniformly dispersed in the raw material carbon, and at the same time, the bulk density of the mixture of the pulverized bonded filler and the raw material carbon can be increased, so that high-strength coke can be produced.

[第3實施形態][Third embodiment]

第2圖係用以說明本發明的高強度焦炭之製造方法之一個例子亦即第3實施形態的高強度焦炭之製造方法之流程圖。在上述之第1實施形態及第2實施形態,係在混合步驟S3之後且乾餾步驟S6之前進行乾燥步驟S4,如第2圖所示,在第3實施形態之高強度焦炭之製造方法,係在混合步驟S31之前進行乾燥步驟S41。Fig. 2 is a flow chart for explaining a method for producing high-strength coke according to a third embodiment of the present invention, which is an example of a method for producing high-strength coke. In the first embodiment and the second embodiment described above, the drying step S4 is performed after the mixing step S3 and before the carbonization step S6, and the method for producing the high-strength coke according to the third embodiment is as shown in Fig. 2 The drying step S41 is performed before the mixing step S31.

在本實施形態的高強度焦炭之製造方法,係除了在混合步驟S31之前進行乾燥步驟S41以外,能夠設為與第1實施形態或第2實施形態同樣的方法。The method for producing high-strength coke according to the present embodiment can be the same as the first embodiment or the second embodiment except that the drying step S41 is performed before the mixing step S31.

亦即,本實施形態之高強度焦炭之製造方法,係如第2圖所表示,具備:粉碎步驟S1,其係將固體黏結填補材粉碎而成為含有50質量%以上且100質量%以下(或30質量%以上且100質量%以下)之粒徑0.01mm以上且0.3mm以下的微細粒子之粉碎黏結填補材;原料炭粉碎步驟S2;混合步驟S31,其係將粉碎黏結填補材及原料炭混合而成為混合物;水分調整步驟S5;及乾餾步驟S6,其係將混合物乾餾;而且在混合步驟S31之前進行乾燥步驟S41之方法,該乾燥步驟S41係將原料炭乾燥,且使在混合步驟之混合物的水分含量成為0質量%以上且8質量%以下(在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子係30質量%以上且100質量%以下時,為0質量%以上且7質量%以下)。In other words, the method for producing high-strength coke according to the present embodiment includes a pulverization step S1 in which the solid-bonded filler is pulverized to be contained in an amount of 50% by mass or more and 100% by mass or less (or 30% by mass or more and 100% by mass or less of the finely pulverized filler filler having a particle diameter of 0.01 mm or more and 0.3 mm or less; a raw material carbon pulverization step S2; and a mixing step S31 of mixing the pulverized bonded filler material and the raw material carbon And a mixture; a moisture adjustment step S5; and a dry distillation step S6, which is a dry distillation of the mixture; and a method of drying the step S41 before the mixing step S41, the drying step S41 is to dry the raw material char and to make the mixture in the mixing step The content of the water content is 0% by mass or more and 8% by mass or less. When the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less contained in the pulverized bonded filler are 30% by mass or more and 100% by mass or less, the content is 0% by mass. Above and 7 mass% or less).

本實施形態的乾燥步驟S41係使用乾燥機等將粉碎後的原料炭乾燥,而使在混合步驟31之混合物的水分含量為0質量%以上且8質量%以下(在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子係30質量%以上且100質量%以下時,為0質量%以上且7質量%以下)之步驟。In the drying step S41 of the present embodiment, the pulverized raw material carbon is dried by a dryer or the like, and the moisture content of the mixture in the mixing step 31 is 0% by mass or more and 8% by mass or less (including in the pulverized bonded filler). When the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less are 30% by mass or more and 100% by mass or less, the content is 0% by mass or more and 7% by mass or less.

乾燥步驟S41係預先算出進行乾燥步驟S41後之原料炭的水分含量範圍的目標值,並以成為該目標值的方式進行乾燥原料炭。進行乾燥步驟S41後之原料炭的水分含量範圍的目標值係能夠如以下進行而算出。亦即,使用粉碎黏結填補材的水分含量,及在混合物所含有之粉碎黏結填補材的含量,來決定在混合步驟之混合物的水分含量為上述範圍內之原料炭的水分含量範圍。In the drying step S41, the target value of the moisture content range of the raw material carbon after the drying step S41 is calculated in advance, and the raw material carbon is dried so as to become the target value. The target value of the moisture content range of the raw material carbon after the drying step S41 can be calculated as follows. That is, the moisture content of the pulverized bonded filler and the content of the pulverized bonded filler contained in the mixture are used to determine the moisture content of the raw material carbon in the mixture in the mixing step within the above range.

而且,雖然進行乾燥步驟S41後之原料炭的水分含量係0質量%亦可,但是為了能夠將原料炭的乾燥所必要的時間設為短時間,能夠效率良好地進行乾燥步驟S41,同時能夠防止在搬運時、和在焦炭爐裝入乾燥混合物時產生發塵,以使混合物的水分含量係以6質量%以上為佳。In addition, although the moisture content of the raw material carbon after the drying step S41 is 0% by mass, the drying step S41 can be efficiently performed in order to prevent the time required for drying the raw material carbon to be short. Dust is generated during transportation and when the dry mixture is charged in the coke oven, so that the moisture content of the mixture is preferably 6% by mass or more.

而且,將粉碎黏結填補材及進行乾燥步驟S41後的原料炭混合而得到的乾燥混合物的水分含量為6質量%以上時,即便在乾燥步驟S41後且乾餾步驟S6前,不進行添加水分之水分調整步驟S5來使乾燥混合物的水分含量為6質量%以上,亦能夠充分地防止發塵。因此,相較於進行水分調整步驟S5時,能夠效率良好地製造焦炭。In addition, when the moisture content of the dry mixture obtained by mixing the pulverized bonded filler and the raw material carbon after the drying step S41 is 6% by mass or more, the moisture is not added after the drying step S41 and before the dry distillation step S6. In the adjustment step S5, the moisture content of the dry mixture is 6% by mass or more, and dust generation can be sufficiently prevented. Therefore, coke can be efficiently produced compared to when the moisture adjustment step S5 is performed.

在乾燥步驟S41,以加熱原料炭為佳。藉此,能夠效率良好地乾燥原料炭。加熱原料炭的溫度係沒有特別限定,為了防止在進行乾燥步驟S41後所進行的混合步驟S31,接觸原料炭後之固體黏結填補材產生液化-熔融,以固體黏結填補材的軟化點以下的溫度為佳。In the drying step S41, it is preferred to heat the raw material carbon. Thereby, the raw material carbon can be dried efficiently. The temperature at which the raw material carbon is heated is not particularly limited, and in order to prevent the mixing step S31 performed after the drying step S41, the solid-bonded filler material after contact with the raw material carbon is liquefied-melted, and the temperature below the softening point of the solid-bonded filler material is formed. It is better.

混合步驟S31係將固體狀態的固體黏結填補材亦即粉碎黏結填補材及原料炭混合而成為混合物之步驟,該粉碎黏結填補材係含有凝集而形成準粒子之粒徑0.3mm以下的微粉粒子;而該原料炭係在原料炭粉碎步驟S2被粉碎且在乾燥步驟S41被乾燥而成。The mixing step S31 is a step of mixing a solid bonded filler in a solid state, that is, a pulverized bonded filler and a raw material carbon, into a mixture, and the pulverized bonded filler material contains fine powder particles having a particle diameter of 0.3 mm or less which is aggregated to form a quasiparticle; The raw material carbon is pulverized in the raw material carbon pulverizing step S2 and dried in the drying step S41.

在本實施形態之高強度焦炭之製造方法,在粉碎步驟S1,係將在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微粉粒子之含量設為50質量%以上且100質量%以下(或30質量%以上且100質量%以下),在乾燥步驟S41,係使在混合步驟S31之混合物的水分含量為0質量%以上且8質量%以下(在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子係30質量%以上且100質量%以下時,為0質量%以上且7質量%以下)。因此,與上述之第1實施形態及第2實施形態同樣地,即便使用大量調配非黏結炭和非微黏結炭而成之低品質者作為原料炭之情況,亦能夠使含有粒徑0.3mm以下的微粉粒子之粉碎黏結填補材均勻地分散在原料炭中,同時能夠提升粉碎黏結填補材與原料炭的混合物之體積密度,所以能夠製造高強度的焦炭。In the pulverization step S1, the content of the fine powder particles having a particle diameter of 0.01 mm or more and 0.3 mm or less contained in the pulverized bonded filler is 50% by mass or more and 100% by mass in the pulverization step S1. % or less (or 30% by mass or more and 100% by mass or less), in the drying step S41, the moisture content of the mixture in the mixing step S31 is 0% by mass or more and 8% by mass or less (in the pulverized bonded filler) When the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less are 30% by mass or more and 100% by mass or less, it is 0% by mass or more and 7% by mass or less. Therefore, similarly to the above-described first embodiment and the second embodiment, even when a large amount of low-quality non-adhesive carbon and non-micro-bonded carbon are used as the raw material carbon, the particle diameter can be made 0.3 mm or less. The pulverized and bonded filler material of the fine powder particles is uniformly dispersed in the raw material carbon, and at the same time, the bulk density of the mixture of the pulverized bonded filler material and the raw material carbon can be increased, so that high-strength coke can be produced.

[第4實施形態][Fourth embodiment]

第3圖係本發明的高強度焦炭之製造方法之一個例子亦即第4實施形態的高強度焦炭之製造方法之流程圖。在上述之第1實施形態及第2實施形態,係在混合步驟S3之後且乾餾步驟6之前進行乾燥步驟S4,如第3圖所表示,在第3實施形態的高強度焦炭之製造方法,係與混合步驟S32同時進行乾燥步驟。Fig. 3 is a flow chart showing a method for producing high-strength coke according to a fourth embodiment of the method for producing high-strength coke according to the present invention. In the first embodiment and the second embodiment described above, the drying step S4 is performed after the mixing step S3 and before the dry distillation step 6. As shown in Fig. 3, the method for producing the high-strength coke according to the third embodiment is The drying step is carried out simultaneously with the mixing step S32.

在本實施形態之高強度焦炭之製造方法,係除了與混合步驟S32同時進行乾燥步驟以外,能夠設為與第1實施形態或第2實施形態同樣的方法。The method for producing high-strength coke according to the present embodiment can be the same as the first embodiment or the second embodiment except that the drying step is performed simultaneously with the mixing step S32.

亦即,本實施形態之高強度焦炭之製造方法,係如第3圖所表示,具備:粉碎步驟S1,其係將固體黏結填補材粉碎而成為含有50質量%以上且100質量%以下(或30質量%以上且100質量%以下)之粒徑0.01mm以上且0.3mm以下的微細粒子之粉碎黏結填補材;原料炭粉碎步驟S2;混合步驟S32,其係將粉碎黏結填補材及原料炭混合而成為混合物;水分調整步驟S5;及乾餾步驟S6,其係將混合物乾餾;而且與混合步驟S32同時進行乾燥步驟之方法,其係邊混合粉碎黏結填補材與原料炭邊進行乾燥,而形成水分含量為0質量%以上且8質量%以下(在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子係30質量%以上且100質量%以下時,為0質量%以上且7質量%以下)之混合物。因此,在本實施形態,混合步驟S32係兼具乾燥步驟。In other words, the method for producing high-strength coke according to the present embodiment includes a pulverization step S1 in which the solid-bonded filler is pulverized to be contained in an amount of 50% by mass or more and 100% by mass or less (or 30% by mass or more and 100% by mass or less of the finely pulverized filler filler having a particle diameter of 0.01 mm or more and 0.3 mm or less; a raw material carbon pulverization step S2; and a mixing step S32 of mixing the pulverized bonded filler material and the raw material carbon And a mixture; a moisture adjustment step S5; and a dry distillation step S6, which is a dry distillation of the mixture; and a drying step is performed simultaneously with the mixing step S32, and the mixture is pulverized and bonded to the raw material carbon to be dried to form moisture. The content is 0% by mass or more and 8% by mass or less (when the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less which are contained in the pulverized filler-filled material are 30% by mass or more and 100% by mass or less, the content is 0% by mass or more. A mixture of 7 mass% or less. Therefore, in the present embodiment, the mixing step S32 has a drying step.

本實施形態的乾燥步驟(混合步驟32)係邊混合粉碎黏結填補材與原料炭邊使用乾燥機等進行乾燥,來形成水分含量為0質量%以上且8質量%以下(在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子係30質量%以上且100質量%以下時,為0質量%以上且7質量%以下)之混合物之步驟。In the drying step (mixing step 32) of the present embodiment, the pulverized bonded filler and the raw material carbon are dried by using a dryer or the like to form a moisture content of 0% by mass or more and 8% by mass or less (in the pulverized bonded filler material). When the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less are contained in a mixture of 30% by mass or more and 100% by mass or less, the mixture is 0% by mass or more and 7% by mass or less.

在本實施形態之高強度焦炭之製造方法,在粉碎步驟S1,係將在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微粉粒子之含量設為50質量%以上且100質量%以下(或30質量%以上且100質量%以下),在乾燥步驟(混合步驟32),係邊混合粉碎黏結填補材與原料炭邊使用乾燥機等進行乾燥,來形成水分含量為0質量%以上且8質量%以下(在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微細粒子係30質量%以上且100質量%以下時,為0質量%以上且7質量%以下)之混合物。因此,與上述之第1實施形態及第2實施形態同樣地,即便使用大量調配非黏結炭和非微黏結炭而成之低品質者作為原料炭之情況,亦能夠使含有粒徑0.3mm以下的微粉粒子之粉碎黏結填補材均勻地分散在原料炭中,同時能夠提升粉碎黏結填補材與原料炭的混合物之體積密度,所以能夠製造高強度的焦炭。In the pulverization step S1, the content of the fine powder particles having a particle diameter of 0.01 mm or more and 0.3 mm or less contained in the pulverized bonded filler is 50% by mass or more and 100% by mass in the pulverization step S1. % or less (or 30% by mass or more and 100% by mass or less), in the drying step (mixing step 32), the pulverized cemented filler and the raw material carbon are mixed and dried using a dryer or the like to form a moisture content of 0% by mass. 8% by mass or more (when the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less are contained in the viscous bonded filler, 30% by mass or more and 100% by mass or less, 0% by mass or more and 7% by mass or less) a mixture. Therefore, similarly to the above-described first embodiment and the second embodiment, even when a large amount of low-quality non-adhesive carbon and non-micro-bonded carbon are used as the raw material carbon, the particle diameter can be made 0.3 mm or less. The pulverized and bonded filler material of the fine powder particles is uniformly dispersed in the raw material carbon, and at the same time, the bulk density of the mixture of the pulverized bonded filler material and the raw material carbon can be increased, so that high-strength coke can be produced.

[實施例][Examples]

隨後,說明本發明的實施例,為了確認本發明的實施可能性及效果,實施例的條件係採用一條件例,但是本發明係不被該一條件例限定。本發明係只要在不脫離本發明的要旨而能夠達成本發明之目的,能夠採用各種的條件。Subsequently, the embodiments of the present invention will be described. In order to confirm the implementation possibilities and effects of the present invention, the conditions of the examples are based on a conditional example, but the present invention is not limited by the conditional example. The present invention can achieve various objects without departing from the gist of the present invention.

(實施例)(Example)

將表2所表示之總硫分(T-S)及表3~表7所表示的軟化點之石油系的固體黏結填補材粉碎而得到粉碎黏結填補材,該粉碎黏結填補材之粒徑0.01mm以上且0.3mm以下的微細粒子之含量、及粒徑3mm以下的粒子之含量係如表3~表7所表示。(粉碎步驟)The petroleum-based solid-bonding filler of the total sulfur content (TS) shown in Table 2 and the softening point shown in Tables 3 to 7 is pulverized to obtain a pulverized bonded filler, and the particle size of the pulverized bonded filler is 0.01 mm or more. The content of the fine particles of 0.3 mm or less and the content of the particles having a particle diameter of 3 mm or less are shown in Tables 3 to 7. (shredding step)

又,作為原料炭,係準備表3~表7所表示的調配比之原料炭,表3~表7所表示的原料炭之中,將一部分的原料炭粉碎而使其成為表3~表7所表示之粒徑3mm以下的粒子之比率,同時成為粒徑0.01mm以上且0.3mm以下的微粉粒子之比率(原料炭粉碎步驟)。In addition, as the raw material carbon, the raw material carbons of the mixing ratios shown in Tables 3 to 7 are prepared, and among the raw material carbons shown in Tables 3 to 7, a part of the raw material carbons are pulverized to form Tables 3 to 7. The ratio of the particles having a particle diameter of 3 mm or less and the ratio of the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less (the raw material carbon pulverization step).

接著,將實施例5-1~5~5、比較例5-1~5-5的原料炭放入乾燥機並乾燥(乾燥步驟)。隨後,將乾燥後的原料炭及表5所表示的粉碎黏結填補材,使用表5所表示的比率混合而成為表5所表示的水分含量之混合物(混合步驟)。Next, the raw material carbons of Examples 5-1 to 5 to 5 and Comparative Examples 5-1 to 5-5 were placed in a dryer and dried (drying step). Subsequently, the dried raw material carbon and the pulverized bonded filler shown in Table 5 were mixed at a ratio shown in Table 5 to obtain a mixture of moisture contents shown in Table 5 (mixing step).

隨後,在實施例5-1~5-5、比較例5-1~5-5的混合物添加水分(水分調整步驟)而成為表5所表示的水分含量之混合物。隨後,將如此進行而得到的混合物使用焦炭爐乾餾而成為實施例5-1~5-5、比較例5-1~5-5的焦炭(乾餾步驟)。Subsequently, water (moisture adjustment step) was added to the mixture of Examples 5-1 to 5-5 and Comparative Examples 5-1 to 5-5 to obtain a mixture of moisture contents shown in Table 5. Subsequently, the mixture obtained in this manner was subjected to dry distillation using a coke oven to obtain coke (dry distillation step) of Examples 5-1 to 5-5 and Comparative Examples 5-1 to 5-5.

又,將實施例6-1~6-5、實施例7-1~7-5、比較例6--1~6-5、比較例7-1~7-5的原料炭及表6及表7所表示的粉碎黏結填補材使用表6及表7所表示的比率放入乾燥機,邊混合邊乾燥而成為表6及表7所表示的水分含量之混合物(混合步驟及乾燥步驟)。Further, the raw material carbons of Examples 6-1 to 6-5, Examples 7-1 to 7-5, Comparative Examples 6-1 to 6-5, and Comparative Examples 7-1 to 7-5, and Table 6 and The pulverized bonded filler shown in Table 7 was placed in a dryer using the ratios shown in Tables 6 and 7, and dried while mixing to obtain a mixture of moisture contents shown in Tables 6 and 7 (mixing step and drying step).

隨後,只有對實施例6-1~6-5、比較例6-1~6-5的混合物添加水分(水分調整步驟)而成為表6所表示的水分含量之混合物。隨後,將如此進行而得到的混合物使用焦炭爐乾餾而成為實施例實施例6-1~6-5、實施例7-1~7-5、比較例6-1~6-5、比較例7-1~7-5的焦炭(乾餾步驟)。Subsequently, only the mixture of Examples 6-1 to 6-5 and Comparative Examples 6-1 to 6-5 was added with water (moisture adjustment step) to obtain a mixture of moisture contents shown in Table 6. Subsequently, the mixture thus obtained was subjected to dry distillation using a coke oven to give Examples 6-1 to 6-5, Examples 7-1 to 7-5, Comparative Examples 6-1 to 6-5, and Comparative Example 7 -1 to 7-5 of coke (dry distillation step).

又,將實施例1-1~1-18、2-1~2-6、比較例1-1~1-5、2-1~2-3、3-1~3-9的原料炭及表3及表4所表示的粉碎黏結填補材使用表3及表4所表示的比率混合而成為混合物(混合步驟)。隨後,將混合物放入乾燥機乾燥,而成為為表3及表4所表示的水分含量之混合物(乾燥步驟)。Further, the raw material carbons of Examples 1-1 to 1-18, 2-1 to 2-6, Comparative Examples 1-1 to 1-5, 2-1 to 2-3, and 3-1 to 3-9 were used. The pulverized bonded fillers shown in Tables 3 and 4 were mixed at a ratio shown in Tables 3 and 4 to form a mixture (mixing step). Subsequently, the mixture was dried in a dryer to obtain a mixture of moisture contents shown in Tables 3 and 4 (drying step).

隨後,添加實施例1-1~1-18、2-1~2-6、比較例1-1~1-5、2-1~2-3、3-1~3-9之混合物的水分(水分調整步驟)。Subsequently, the moisture of the mixture of Examples 1-1 to 1-18, 2-1 to 2-6, Comparative Examples 1-1 to 1-5, 2-1 to 2-3, and 3-1 to 3-9 was added. (Moisture adjustment step).

隨後,將如此進行而得到的混合物使用焦炭爐乾餾而成為實施例實施例1-1~1-18、、2-1~2-6、比較例1-1~1-5、2--1~2-3、3-1~3-9的焦炭(乾餾步驟)。Subsequently, the mixture obtained in this manner was subjected to dry distillation using a coke oven to obtain Examples 1-1 to 1-18, 2-1 to 2-6, and Comparative Examples 1-1 to 1-5, 2--1. ~2-3, 3-1 to 3-9 coke (dry distillation step).

又,將比較例4-1~4-5的原料炭及表4所表示的粉碎黏結填補材使用表4所表示的比率混合而成為表4所表示的水分含量之混合物。Further, the raw material carbons of Comparative Examples 4-1 to 4-5 and the pulverized bonded fillers shown in Table 4 were mixed at a ratio shown in Table 4 to obtain a mixture of moisture contents shown in Table 4.

隨後,將所得到的混合物使用焦炭爐乾餾而成為比較例4-1~4-5的的焦炭(乾餾步驟)。Subsequently, the obtained mixture was subjected to dry distillation using a coke oven to obtain coke of Comparative Examples 4-1 to 4-5 (dry distillation step).

測定如此進行而得到之全部的實施例及全部的比較例之焦炭強度。又,測定DI(15)作為焦炭強度之指標。將其測定結果係顯示在表3~表6、第4圖。The coke strength of all of the examples and all of the comparative examples obtained in this manner was measured. Further, DI (15) was measured as an index of coke strength. The measurement results are shown in Tables 3 to 6, and FIG.

如表3~表6所示,於全部實施例中,相較於全部的比較例,焦炭強度係顯著增強。As shown in Tables 3 to 6, in all the examples, the coke strength was remarkably enhanced as compared with all of the comparative examples.

第4圖係顯示關於實施例1-1~1-18、2-1~2-6、比較例1-1~1-5,2-1~2-3、3-1~3-9、4-1~4-5,焦炭強度(D(15))、混合物的水分含量及在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微粉粒子的含量之關係之圖表。Fig. 4 shows Examples 1-1 to 1-18, 2-1 to 2-6, and Comparative Examples 1-1 to 1-5, 2-1 to 2-3, and 3-1 to 3-9. 4-1 to 4-5, a graph showing the relationship between the coke strength (D(15)), the moisture content of the mixture, and the content of the fine powder particles having a particle diameter of 0.01 mm or more and 0.3 mm or less contained in the pulverized bonded filler.

如第4圖所表示,將含有50質量%以上之粒徑0.01mm以上且0.3mm以下的微粉粒子之粉碎黏結填補材,與原料炭混合而成為混合物時,將混合物的水分含量設為8質量%以下,及將含有30質量%以上之粒徑0.01mm以上且0.3mm以下的微粉粒子之粉碎黏結填補材,與原料炭混合而成為混合物時,將混合物的水分含量設為7質量%以下時,能夠確認可確保(DI(15))85以上的焦炭強度。As shown in Fig. 4, when the pulverized bonded filler containing 50% by mass or more of the fine particles having a particle diameter of 0.01 mm or more and 0.3 mm or less is mixed with the raw material carbon to form a mixture, the moisture content of the mixture is set to 8 mass. When the content of the water content of the mixture is 7% by mass or less, when the mixture is mixed with the raw material carbon to form a mixture, if the mixture is mixed with the raw material carbon to form a mixture. It can be confirmed that the coke strength of (DI(15)) 85 or more can be ensured.

又,調查為了得到全部實施例及全部比較例的焦炭,在將混合物裝入焦炭爐時所產生之發煙的繼續時間亦即發煙時間。其測定結果係顯示在表3~表6、第5圖。Further, in order to obtain the coke of all the examples and all of the comparative examples, the duration of the generation of the smoke generated when the mixture was charged into the coke oven was investigated, that is, the time of smoking. The measurement results are shown in Tables 3 to 6, and Fig. 5.

如表3~表6所顯示,全部的實施例之發煙時間為16秒以下。相對地,比較例3-1~3-9係發煙時間為超過16秒。第5圖係顯示關於實施例1-1~1-18、2-1~2-6、比較例1-1~1-5,2-1~2-3、3-1~3-9、4-1~4-5的發煙時間及混合物的水分含量之關係之圖表。而且,在第5圖,橫向的虛線係表示發煙時間16秒的位置,縱向的虛線係表示水分含量6%的位置。As shown in Tables 3 to 6, the smoking time of all the examples was 16 seconds or less. In contrast, Comparative Examples 3-1 to 3-9 have a smoking time of more than 16 seconds. Fig. 5 shows Examples 1-1 to 1-18, 2-1 to 2-6, and Comparative Examples 1-1 to 1-5, 2-1 to 2-3, and 3-1 to 3-9. A graph showing the relationship between the smoking time of 4-1 to 4-5 and the moisture content of the mixture. Further, in Fig. 5, the horizontal dotted line indicates the position where the smoking time is 16 seconds, and the vertical broken line indicates the position where the moisture content is 6%.

如第5圖所表示,發煙現象係混合物的水分含量越少時越長時間繼續,混合物的水分含量越多時越短時間。具體上係能夠確認混合物的水分含量為6質量%以上時,發煙時間為16秒以下。又,得知裝入炭中的水分量係小於6質量%時,發煙時間有顯著地增加之情況。As shown in Fig. 5, the smoking phenomenon is such that the smaller the moisture content of the mixture, the longer the time is, and the shorter the moisture content of the mixture, the shorter the time. Specifically, when the moisture content of the mixture is 6% by mass or more, the smoking time is 16 seconds or less. Further, when the amount of water charged in the carbon is less than 6% by mass, the smoking time is remarkably increased.

產業之可利用性Industry availability

如前述,依照本發明,即便提高低品質原料炭(非黏結炭及非微黏結炭)的使用比率,亦能夠以低成本製造先前以上的高強度焦炭。因此,本發明係在焦炭製造產業之利用可能性高者。As described above, according to the present invention, even if the use ratio of the low-quality raw material carbon (non-bonded carbon and non-micro-bonded carbon) is increased, the above-described high-strength coke can be produced at low cost. Therefore, the present invention is highly likely to be utilized in the coke manufacturing industry.

S1...粉碎步驟S1. . . Smashing step

S2...原料炭粉碎步驟S2. . . Raw material carbon pulverization step

S3、S31、S31...混合步驟S3, S31, S31. . . Mixing step

S4、S41...乾燥步驟S4, S41. . . Drying step

S5...水分調整步驟S5. . . Moisture adjustment step

S6...乾餾步驟「存入確認證明」S6. . . Dry distillation step "Certificate of deposit confirmation"

x...原料炭x. . . Raw material charcoal

y...粉碎黏結填補材y. . . Crushing bonded filler

z...焦炭z. . . Coke

第1圖係用以說明本發明的高強度焦炭之製造方法之一個例子亦即第1實施形態及第2實施形態的高強度焦炭之製造方法之流程圖。Fig. 1 is a flow chart for explaining a method for producing a high-strength coke according to an embodiment of the present invention, which is an example of a method for producing high-strength coke according to the present invention.

第2圖係用以說明本發明的高強度焦炭之製造方法之一個例子亦即第3實施形態的高強度焦炭之製造方法之流程圖。Fig. 2 is a flow chart for explaining a method for producing high-strength coke according to a third embodiment of the present invention, which is an example of a method for producing high-strength coke.

第3圖係用以說明本發明的高強度焦炭之製造方法之一個例子亦即第4實施形態的高強度焦炭之製造方法之流程圖。Fig. 3 is a flow chart for explaining a method for producing high-strength coke according to a fourth embodiment of the present invention, which is an example of a method for producing high-strength coke.

第4圖係顯示關於實施例1-1~1-18、2-1~2-6、比較例1-1~1-5,2-1~2-3、3-1~3-9、4-1~4-5,焦炭強度(D(15))、混合物的水分含量及在粉碎黏結填補材所含有之粒徑0.01mm以上且0.3mm以下的微粉粒子的含量之關係之圖表。Fig. 4 shows Examples 1-1 to 1-18, 2-1 to 2-6, and Comparative Examples 1-1 to 1-5, 2-1 to 2-3, and 3-1 to 3-9. 4-1 to 4-5, a graph showing the relationship between the coke strength (D(15)), the moisture content of the mixture, and the content of the fine powder particles having a particle diameter of 0.01 mm or more and 0.3 mm or less contained in the pulverized bonded filler.

第5圖係顯示關於實施例1-1~1-18、2-1~2-6、比較例1-1~1-5,2-1~2-3、3-1~3-9、4-1~4-5的發煙時間及混合物的水分含量之關係之圖表。Fig. 5 shows Examples 1-1 to 1-18, 2-1 to 2-6, and Comparative Examples 1-1 to 1-5, 2-1 to 2-3, and 3-1 to 3-9. A graph showing the relationship between the smoking time of 4-1 to 4-5 and the moisture content of the mixture.

S1...粉碎步驟S1. . . Smashing step

S2...原料炭粉碎步驟S2. . . Raw material carbon pulverization step

S3...混合步驟S3. . . Mixing step

S4...乾燥步驟S4. . . Drying step

S5...水分調整步驟S5. . . Moisture adjustment step

S6...乾餾步驟「存入確認證明」S6. . . Dry distillation step "Certificate of deposit confirmation"

x...原料炭x. . . Raw material charcoal

y...粉碎黏結填補材y. . . Crushing bonded filler

z...焦炭z. . . Coke

Claims (6)

一種高強度焦炭之製造方法,其特徵為具備以下步驟:粉碎步驟,其係將固體黏結填補材粉碎而形成含有50質量%以上且100質量%以下之粒徑0.01mm以上且0.3mm以下的微細粒子之粉碎黏結填補材;混合步驟,其係將前述粉碎黏結填補材及原料炭混合而準備混合物;乾餾步驟,其係將前述混合物乾餾;及乾燥步驟,其係在前述混合步驟之前、與前述混合步驟同時、或前述混合步驟之後且前述乾餾步驟之前的任一者進行;在前述混合步驟之前進行前述乾燥步驟時,在該乾燥步驟中,係將前述原料炭乾燥,來使在前述混合步驟中之前述混合物的水分含量成為0質量%以上且8質量%以下,將前述乾燥步驟與前述混合步驟同時進行時,在該乾燥步驟中,係一邊混合前述粉碎黏結填補材與前述原料炭並一邊乾燥,來形成水分含量為0質量%以上且8質量%以下之前述混合物,在前述混合步驟之後且前述乾餾步驟之前進行前述乾燥步驟時,在該乾燥步驟中,係將前述混合物乾燥而使前述混合物的水分含量為0質量%以上且8質量%以下。A method for producing high-strength coke, comprising the step of pulverizing a solid-bonding filler to form a fine particle having a particle diameter of 50% by mass or more and 100% by mass or less of 0.01 mm or more and 0.3 mm or less a pulverizing and bonding filler of particles; a mixing step of mixing the pulverized bonded filler material and the raw material carbon to prepare a mixture; a dry distillation step of dry distillation of the mixture; and a drying step before the foregoing mixing step, and the foregoing The mixing step is carried out simultaneously, or after the aforementioned mixing step and before the dry distillation step; when the drying step is performed before the mixing step, in the drying step, the raw material carbon is dried to make the mixing step In the case where the water content of the mixture is 0% by mass or more and 8% by mass or less, and the drying step is performed simultaneously with the mixing step, the pulverizing and bonding filler and the raw material carbon are mixed while the drying step is performed. Drying to form the aforementioned mixture having a moisture content of 0% by mass or more and 8% by mass or less, When carried out the drying and pyrolysis step prior to the step after the mixing step, the drying step, the mixture is based the% water content the dried mixture is less than the 0 and 8% by mass or less by mass. 一種高強度焦炭之製造方法,其係具備以下步驟:粉碎步驟,其係將固體黏結填補材粉碎而形成含有30質量%以上且100質量%以下之粒徑0.01mm以上且0.3mm以下的微細粒子之粉碎黏結填補材;混合步驟,其係將前述粉碎黏結填補材及原料炭混合而準備混合物;乾餾步驟,其係將前述混合物乾餾;及乾燥步驟,其係在前述混合步驟之前、與前述混合步驟同時、或前述混合步驟之後且前述乾餾步驟之前的任一者進行;在前述混合步驟之前進行前述乾燥步驟時,在該乾燥步驟中,係將前述原料炭乾燥,來使在前述混合步驟中之前述混合物的水分含量成為0質量%以上且7質量%以下,將前述乾燥步驟與前述混合步驟同時進行時,在該乾燥步驟中,係一邊混合前述粉碎黏結填補材與前述原料炭並一邊乾燥,來形成水分含量為0質量%以上且7質量%以下之前述混合物,在前述混合步驟之後且前述乾餾步驟之前進行前述乾燥步驟時,在該乾燥步驟中,係將前述混合物乾燥而使前述混合物的水分含量為0質量%以上且7質量%以下。A method for producing a high-strength coke, comprising: a pulverization step of pulverizing a solid binder filler to form fine particles having a particle diameter of 30% by mass or more and 100% by mass or less and a particle diameter of 0.01 mm or more and 0.3 mm or less a pulverizing and bonding filler; a mixing step of mixing the pulverized cemented filler material and the raw material carbon to prepare a mixture; a dry distillation step of dry-distilling the mixture; and a drying step of mixing with the foregoing before the mixing step The step is carried out simultaneously, or after the foregoing mixing step and before the dry distillation step; when the drying step is performed before the mixing step, in the drying step, the raw material carbon is dried to be in the foregoing mixing step When the moisture content of the mixture is 0% by mass or more and 7% by mass or less, and the drying step is performed simultaneously with the mixing step, in the drying step, the pulverized cemented filler and the raw material carbon are mixed while being dried. To form the aforementioned mixture having a moisture content of 0% by mass or more and 7% by mass or less, before When carried out the drying and pyrolysis step prior to the step after the mixing step, the drying step, the Department of the moisture content of the dried mixture the mixture is not less than 0 mass% and 7 mass% or less. 如申請專利範圍第1或2項之高強度焦炭之製造方法,其中更具備水分調整步驟,其係在前述乾燥步驟後且前述乾餾步驟前,以使前述混合物的水分含量成為6質量%以上的方式添加水分。The method for producing a high-strength coke according to the first or second aspect of the invention, further comprising a water-conditioning step, wherein the moisture content of the mixture is 6% by mass or more after the drying step and before the dry distillation step Add moisture to the way. 如申請專利範圍第1或2項之高強度焦炭之製造方法,其中在前述粉碎步驟中,係形成含有80質量%以上之粒徑3mm以下的粒子之粉碎黏結填補材。The method for producing high-strength coke according to claim 1 or 2, wherein in the pulverizing step, a pulverized bonded filler containing 80% by mass or more of particles having a particle diameter of 3 mm or less is formed. 如申請專利範圍第1或2項之高強度焦炭之製造方法,其中前述原料炭係含有20質量%以上且60質量%以下之非微黏結炭及非黏結炭中的一方或雙方。The method for producing a high-strength coke according to the first or second aspect of the invention, wherein the raw material carbon contains one or both of non-micro-bonded carbon and non-bonded carbon of 20% by mass or more and 60% by mass or less. 如申請專利範圍第1或2項之高強度焦炭之製造方法,其中在前述乾燥步驟中,係在前述固體黏結填補材的軟化點以下的溫度,加熱前述混合物。The method for producing high-strength coke according to claim 1 or 2, wherein in the drying step, the mixture is heated at a temperature lower than a softening point of the solid bonded filler.
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