TWI431639B - Conductive film - Google Patents

Conductive film Download PDF

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TWI431639B
TWI431639B TW96133133A TW96133133A TWI431639B TW I431639 B TWI431639 B TW I431639B TW 96133133 A TW96133133 A TW 96133133A TW 96133133 A TW96133133 A TW 96133133A TW I431639 B TWI431639 B TW I431639B
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component
film
group
parts
mass
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TW200832452A (en
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Masato Asai
Ai Koganemaru
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Teijin Dupont Films Japan Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/24Electrically-conducting paints
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/06Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
    • H01B1/12Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances organic substances
    • H01B1/124Intrinsically conductive polymers
    • H01B1/127Intrinsically conductive polymers comprising five-membered aromatic rings in the main chain, e.g. polypyrroles, polythiophenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G61/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G61/12Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
    • C08G61/122Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides
    • C08G61/123Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds
    • C08G61/126Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds with a five-membered ring containing one sulfur atom in the ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D165/00Coating compositions based on macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • C09D4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/12Light sources with substantially two-dimensional radiating surfaces
    • H05B33/26Light sources with substantially two-dimensional radiating surfaces characterised by the composition or arrangement of the conductive material used as an electrode
    • H05B33/28Light sources with substantially two-dimensional radiating surfaces characterised by the composition or arrangement of the conductive material used as an electrode of translucent electrodes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/30Monomer units or repeat units incorporating structural elements in the main chain
    • C08G2261/32Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain
    • C08G2261/322Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain non-condensed
    • C08G2261/3223Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain non-condensed containing one or more sulfur atoms as the only heteroatom, e.g. thiophene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2261/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G2261/50Physical properties
    • C08G2261/59Stability
    • C08G2261/592Stability against heat
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1343Electrodes
    • G02F1/13439Electrodes characterised by their electrical, optical, physical properties; materials therefor; method of making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31511Of epoxy ether
    • Y10T428/31515As intermediate layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31533Of polythioether
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31786Of polyester [e.g., alkyd, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31786Of polyester [e.g., alkyd, etc.]
    • Y10T428/31794Of cross-linked polyester
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31786Of polyester [e.g., alkyd, etc.]
    • Y10T428/31797Next to addition polymer from unsaturated monomers

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
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  • Laminated Bodies (AREA)
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  • Non-Insulated Conductors (AREA)
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Description

導電性薄膜Conductive film

本發明係有關一種導電性薄膜。更詳言之,係有關透明性及導電性優異,且耐濕性亦優異的透明導電性薄膜。The present invention relates to a conductive film. More specifically, it is a transparent conductive film which is excellent in transparency and electrical conductivity and is excellent in moisture resistance.

使用透明導電性薄膜作為液晶顯示裝置、透明觸控板等之透明電極、電磁波密封材料。A transparent conductive film is used as a transparent electrode or an electromagnetic wave sealing material of a liquid crystal display device, a transparent touch panel, or the like.

透明導電性薄膜係在聚對苯二甲酸乙二酯(PET)、三乙醯基纖維素(TAC)等之透明薄膜表面上使氧化銦(In2 O3 )、氧化錫(SnO2 )、In2 O3 與SnO2 之混合燒結體(ITO)等藉由真空蒸鍍法、濺射法、離子被覆法等之亁式製程予以設置者,係為已知。The transparent conductive film is made of indium oxide (In 2 O 3 ), tin oxide (SnO 2 ), or the like on the surface of a transparent film such as polyethylene terephthalate (PET) or triethylenesulfonyl cellulose (TAC). It is known that a mixed sintered body of In 2 O 3 and SnO 2 (ITO) or the like is provided by a ruthenium process such as a vacuum deposition method, a sputtering method, or an ion coating method.

另外,藉由在透明薄膜表面上被覆導電性高分子形成被膜層之濕式製程所得者作為透明導電性薄膜,係為已知。濕式製程所使用的導電性高分子,有聚噻吩、聚苯胺、聚吡咯等係為已知。Further, it is known that a wet process which forms a coating layer by coating a conductive polymer on the surface of a transparent film is used as a transparent conductive film. The conductive polymer used in the wet process is known as polythiophene, polyaniline, polypyrrole or the like.

透明導電性薄膜,由於以纖維網狀進行連續加工處理、且進行穿孔處理、以彎曲狀態進行表面加工、保管處理,故藉由亁式製程所得的透明導電性薄膜,在加工或保管期間會產生破裂,且表面電阻增大的情形。Since the transparent conductive film is subjected to continuous processing in a fiber web shape, subjected to a perforation treatment, and subjected to surface processing and storage treatment in a bent state, the transparent conductive film obtained by the 亁-type process is produced during processing or storage. A condition in which the crack is broken and the surface resistance is increased.

另外,藉由濕式製程所形成的透明導電性薄膜,被膜層本身具有柔軟性,不易產生破裂等之問題。而且,濕式製程與亁式製程相比時,由於製造成本低、被覆速度亦較一般更快,故具有生產性優異的優點。然而,藉由濕式製程之透明導電性薄膜,會有導電性、色相等不充分的缺點。Further, the transparent conductive film formed by the wet process has a problem that the film layer itself has flexibility and is less likely to cause cracking or the like. Moreover, when the wet process is compared with the 亁 process, the manufacturing cost is low and the coating speed is faster than usual, so that the productivity is excellent. However, the transparent conductive film by a wet process has a drawback that conductivity and color are not equal enough.

近年來,有關藉由濕式製程之透明導電性薄膜,提案有各種改善方法。例如藉由使3.4-二烷氧基噻吩在聚陰離子存在下進行氧化聚合所得的聚(3,4-二烷氧基噻吩)與聚陰離子所成的導電性高分子(專利文獻1),藉由改善製法(專利文獻2及專利文獻3)等,可在保持高的光線透過率下具有非常低的表面電阻。In recent years, various improvements have been proposed regarding a transparent conductive film by a wet process. For example, a conductive polymer formed by poly(3,4-dialkoxythiophene) obtained by oxidative polymerization of 3.4-dialkoxythiophene in the presence of a polyanion and a polyanion (Patent Document 1) According to the improvement method (Patent Document 2 and Patent Document 3), etc., it is possible to have a very low surface resistance while maintaining a high light transmittance.

然而,使用此等導電性高分子作為被膜層之導電性薄膜,會有耐濕熱性不佳的缺點,使用於液晶顯示裝置(LCD)透明觸控板等時不夠充分。因此,以改善導電性高分子之耐水性為目的時,提案併用各種黏合劑的方法(專利文獻4)。However, the conductive film using such a conductive polymer as the film layer has a disadvantage of poor heat and humidity resistance, and is insufficient for use in a liquid crystal display device (LCD) transparent touch panel or the like. Therefore, in order to improve the water resistance of the conductive polymer, various methods of using various binders have been proposed (Patent Document 4).

(專利文獻1)日本特開平1-313521號公報(專利文獻2)日本特開2002-193972號公報(專利文獻3)日本特開2003-286336號公報(專利文獻4)日本特開2005-281704號公報(Patent Document 1) Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Bulletin

本發明之目的係提供一種即使使用於顯示裝置電極或觸控板電極時,仍可長期安定地運作,耐濕熱性優異的導電性薄膜。而且,本發明提供一種導電性、透明性、被膜強度優異的導電性薄膜。An object of the present invention is to provide a conductive film which is excellent in moisture and heat resistance even when it is used for a display device electrode or a touch panel electrode. Further, the present invention provides a conductive film which is excellent in conductivity, transparency, and film strength.

於被膜層中含有聚噻吩之導電性薄膜中,在該被膜層中含有水溶性化合物時,可提高導電性。然而,含有水溶性化合物時,導電性薄膜之耐濕熱性降低。本發明人等檢討有關使薄膜之導電性與耐濕熱性兩立的方法。結果,發現在被膜層中加入聚噻吩及水溶性化合物,且含有交聯劑時,在維持導電性下可提高耐濕熱性,遂完成本發明。In the conductive film containing polythiophene in the film layer, when the film layer contains a water-soluble compound, conductivity can be improved. However, when a water-soluble compound is contained, the heat resistance of the electroconductive film is lowered. The inventors of the present invention reviewed a method for making both the conductivity and the moist heat resistance of the film. As a result, it has been found that when polythiophene and a water-soluble compound are added to the coating layer and a crosslinking agent is contained, the heat and humidity resistance can be improved while maintaining conductivity, and the present invention has been completed.

換言之,本發明係有關一種導電性薄膜,其特徵為在基材薄膜之至少一面上層合含有(i)含有含以下述式(1)所示之重複單位為主的聚陽離子狀之聚噻吩與聚陰離子的導電性高分子(A成分)、 In other words, the present invention relates to a conductive film characterized in that (i) a polycationic polythiophene containing a polycation-containing repeating unit represented by the following formula (1) is laminated on at least one side of a base film. Polyanion conductive polymer (component A),

式中,R1 及R2 係互相獨立表示氫原子或碳數1~4之烷基,或連結表示可任意被取代的碳數1~12之亞烷基,(ii)對100質量份A成分而言10~1,000質量份具有至少一種選自氧化乙烯基及磺酸鹽基之親水基的水溶性化合物(B成分),及(iii)對100質量份A成分而言10~1,000質量份具有環氧丙基之交聯劑(C成分)之組成物予以硬化的被膜層,在溫度60℃且濕度90%下進行處理240小時後之表面電阻的變化率為160%以下。In the formula, R 1 and R 2 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, or an alkylene group having 1 to 12 carbon atoms which may be optionally substituted, and (ii) 100 parts by mass of A. 10 to 1,000 parts by mass of the water-soluble compound (component B) having at least one hydrophilic group selected from the group consisting of oxyethylene groups and sulfonate groups, and (iii) 10 to 1,000 parts by mass for 100 parts by mass of the component A The coating layer having a composition of a crosslinking agent (component C) of a glycidyl group is cured at a temperature of 60 ° C and a humidity of 90% for 240 hours, and the rate of change in surface resistance is 160% or less.

另外,本發明係有關一種觸控板,其係於使具有導電層之一對電極經由間距器,使導電層對向配置所成的電阻膜式觸控板中,其特徵為至少一方的電極使用上述之導電性薄膜。In addition, the present invention relates to a touch panel which is characterized in that at least one electrode is formed in a resistive film type touch panel in which a pair of conductive layers are disposed via a spacer and a conductive layer is disposed opposite to each other. The above conductive film is used.

〔為實施發明之最佳形態〕[In order to implement the best form of the invention]

首先,使用圖面說明本發明之導電性薄膜。第1圖係為本發明之導電性薄膜的截面圖,即為層構成之一例。第1圖中,符號1為基材薄膜,符號2為視其所需所設置的增黏塗層,符號3為被膜層,符號4為視其所需所設置的硬性被覆層。由第1圖可知,本發明之導電性薄膜,係為在基材薄膜之至少一面上視其所需設置的增黏塗層上層合被膜層者。具有該構成時,例如硬性被覆層等之其他機能層,可在不會損害本發明目的下予以形成,第1(b)圖係為在與形成有被膜層之相反面上設置增黏塗層及硬性被覆層之例。該本發明之導電性薄膜,係在基材薄膜之至少一面上層合由下述組成物所形成的被膜層。於下述中,更詳細地說明有關本發明之導電性薄膜。First, the conductive film of the present invention will be described using the drawings. Fig. 1 is a cross-sectional view showing a conductive film of the present invention, which is an example of a layer configuration. In Fig. 1, reference numeral 1 denotes a base film, reference numeral 2 denotes a tackifying coating layer which is required to be provided, reference numeral 3 denotes a film layer, and reference numeral 4 denotes a hard coating layer which is required to be provided. As is apparent from Fig. 1, the conductive film of the present invention is a layer on which a film layer is laminated on at least one surface of a base film as desired. In the case of such a configuration, for example, other functional layers such as a hard coating layer can be formed without impairing the object of the present invention, and the first (b) diagram is provided with a tackifying coating on the opposite side to the surface on which the coating layer is formed. And examples of hard coatings. In the conductive film of the present invention, a film layer formed of the following composition is laminated on at least one surface of the base film. The conductive film according to the present invention will be described in more detail below.

本發明之導電性薄膜,係為在基材薄膜之至少一面上層合有被膜層之導電性薄膜。本發明之被膜層係為使含有導電性高分子(A成分)、水溶性化合物(B成分)及交聯劑(C成分)之組成物予以硬化的層。The conductive film of the present invention is a conductive film in which a film layer is laminated on at least one surface of a base film. The film layer of the present invention is a layer obtained by curing a composition containing a conductive polymer (component A), a water-soluble compound (component B), and a crosslinking agent (component C).

(導電性高分子:A成分)(conductive polymer: component A)

導電性高分子(A成分),係含有以下述式(1)所示單位為主的聚陽離子狀之聚噻吩(聚3,4-二取代噻吩)與聚陰離子。換言之,導電性高分子(A成分)係為聚噻吩與聚陰離子之複合化合物。導電性高分子(A成分)係使用分散於水中之分散液。The conductive polymer (component A) contains a polycationic polythiophene (poly 3,4-disubstituted thiophene) mainly composed of a unit represented by the following formula (1), and a polyanion. In other words, the conductive polymer (component A) is a composite compound of polythiophene and polyanion. The conductive polymer (component A) is a dispersion liquid dispersed in water.

式中,R1 及R2 係互相獨立表示氫原子或碳數1~4之烷基。碳數1~4之烷基,例如甲基、乙基、丙基、丁基。In the formula, R 1 and R 2 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. An alkyl group having 1 to 4 carbon atoms, such as a methyl group, an ethyl group, a propyl group, or a butyl group.

而且,R1 及R2 係連結表示任意被取代的碳數1~12之亞烷基。碳數1~12之亞烷基,例如亞甲基、1,2-伸乙基、1,2-伸丙基、1,3-伸丙基、2,3-伸丁基、2,3-伸戊基、1,2-環伸己基等。特別是以亞甲基及1,2-伸乙基、1,2-環伸己基等之1,2-亞烷基較佳。該1,2-亞烷基例如使乙烯、丙烯、己烯、辛烯、癸烯、十二烯、及苯乙烯等之α-烯烴類予以溴化所得的1,2-二溴化鏈烷類所衍生。取代基例如碳數1~12之烷基或苯基。取代基之碳數1~12之烷基,例如甲基、乙基、丙基等。Further, R 1 and R 2 are bonded to each other to represent an optionally substituted alkylene group having 1 to 12 carbon atoms. An alkylene group having 1 to 12 carbon atoms, such as methylene, 1,2-extended ethyl, 1,2-extended propyl, 1,3-propanyl, 2,3-butylene, 2,3 - pentyl group, 1,2-cyclohexyl group, and the like. In particular, a 1,2-alkylene group such as a methylene group and a 1,2-extended ethyl group or a 1,2-cyclohexyl group is preferred. The 1,2-alkylene group is, for example, a 1,2-dibrominated alkane obtained by brominating an α-olefin such as ethylene, propylene, hexene, octene, decene, dodecene or styrene. Derived from the class. The substituent is, for example, an alkyl group having 1 to 12 carbon atoms or a phenyl group. The alkyl group having 1 to 12 carbon atoms of the substituent, such as a methyl group, an ethyl group, a propyl group or the like.

「為主」係指對構成聚噻吩之重複單位全體而言,以式(1)所示單位之含量以50~100莫耳%較佳,以80~100莫耳%更佳,以90~100莫耳%最佳。其他重複單位,例如於式(1)中不具取代基OR1 及/或OR2 之重複單位。"Main" means that the unit of the formula (1) is preferably 50 to 100 mol%, more preferably 80 to 100 mol%, and more preferably 90 to 100% of the repeating unit constituting the polythiophene. 100% of the best. Other repeating units, for example, repeating units having no substituents OR 1 and/or OR 2 in formula (1).

具有式(1)所示重複單位之聚噻吩,係為具有陽離子性者。具有該陽離子性之聚噻吩,例如藉由特開平01-313521號公報中記載的方法,可藉由使單體之3,4-二取代噻吩予以氧化聚合、製得。The polythiophene having a repeating unit represented by the formula (1) is a cationic one. The polythiophene having such a cationic property can be obtained by oxidative polymerization of a monomeric 3,4-disubstituted thiophene, for example, by the method described in JP-A-01-313521.

聚陰離子例如高分子狀羧酸、高分子狀磺酸等。高分子狀羧酸例如聚丙烯酸、聚甲基丙烯酸、聚馬來酸等。高分子狀磺酸例如聚苯乙烯磺酸、聚乙烯基磺酸等。The polyanion is, for example, a polymer carboxylic acid or a polymer sulfonic acid. A polymer carboxylic acid such as polyacrylic acid, polymethacrylic acid, polymaleic acid or the like. A polymer sulfonic acid such as polystyrene sulfonic acid or polyvinyl sulfonic acid.

而且,高分子狀羧酸及高分子狀磺酸等之聚陰離子,亦可為僅由乙烯基羧酸、乙烯基磺酸等之陰離子性單體所聚合的均聚物。另外,亦可為由數種陰離子性單體所成的共聚物。此外,亦可為陰離子性單體及可與該單體共聚合的其他單體類之共聚物。可與陰離子性單體共聚合的其他單體,例如丙烯酸酯類、苯乙烯等。Further, the polyanion such as a polymer carboxylic acid or a polymer sulfonic acid may be a homopolymer polymerized only from an anionic monomer such as a vinyl carboxylic acid or a vinyl sulfonic acid. Further, it may be a copolymer composed of a plurality of anionic monomers. Further, it may be a copolymer of an anionic monomer and other monomers copolymerizable with the monomer. Other monomers copolymerizable with anionic monomers, such as acrylates, styrene, and the like.

聚陰離子為共聚物時,亦可至少含有一種陰離子性單體作為共聚物成分,可任意使用數種陰離子性單體、或數種其他共聚合單體。When the polyanion is a copolymer, at least one anionic monomer may be contained as a copolymer component, and a plurality of anionic monomers or a plurality of other copolymerizable monomers may be optionally used.

於此等之中,聚陰離子以聚苯乙烯磺酸、及至少部分為金屬鹽所成的聚苯乙烯磺酸更佳。聚陰離子之數平均分子量,以1,000~2,000,000較佳,以2,000~500,000更佳。Among these, the polyanion is more preferably polystyrenesulfonic acid and at least partially a metal salt. The number average molecular weight of the polyanion is preferably from 1,000 to 2,000,000, more preferably from 2,000 to 500,000.

導電性高分子(A成分)中構成聚陰離子之陰離子性單體的含量,對1莫耳聚3,4-二取代噻吩之以式(1)所示重複單位而言,較佳者為0.1~20莫耳%,更佳者為0.25~10莫耳%,最佳者為0.5~5莫耳%。The content of the anionic monomer constituting the polyanion in the conductive polymer (component A) is preferably 0.1 in terms of the repeating unit represented by the formula (1) for the 1 mol of the 3,4-disubstituted thiophene. ~20% by mole, more preferably 0.25~10% by mole, and the best is 0.5~5% by mole.

(水溶性化合物:B成分)(water-soluble compound: component B)

水溶性化合物(B成分),至少具有一種選自氧化乙烯基及磺酸鹽基所成群的親水性基。水溶性化合物(B成分)之含量,對100質量份導電性高分子(A成分)而言為10~1,000質量份,較佳者為20~500質量份。The water-soluble compound (component B) has at least one hydrophilic group selected from the group consisting of oxyethylene groups and sulfonate groups. The content of the water-soluble compound (component B) is 10 to 1,000 parts by mass, preferably 20 to 500 parts by mass, per 100 parts by mass of the conductive polymer (component A).

(B-1成分)水溶性化合物(B成分),以在分子中含有3個以上光硬化性官能基及氧化乙烯基(-O-CH2 -CH2 -),且氧化乙烯基之合計數為10~30的水溶性化合物(B-1成分)較佳。(B-1 component) a water-soluble compound (component B) containing three or more photocurable functional groups and oxyethylene groups (-O-CH 2 -CH 2 -) in a molecule, and the total number of oxyethylene groups The water-soluble compound (component B-1) of 10 to 30 is preferred.

光硬化性官能基,例如丙烯酸基、甲基丙烯酸基、環氧基、氧雜環丁烷基等,其中以丙烯酸基及甲基丙烯酸基(以下總稱為(甲基)丙烯酸基)較佳。B-1成分中之光硬化性官能基數為2以下時,硬化後之交聯密度變得不充分,耐濕熱性之改善效果亦變得不充分。此外,光硬化性官能基數的上限,沒有特別的限制,就取得性或成本而言通常使用6以下者。The photocurable functional group is, for example, an acrylic group, a methacryl group, an epoxy group or an oxetanyl group, and among them, an acrylic group and a methacryl group (hereinafter collectively referred to as a (meth)acryl group) are preferred. When the number of photocurable functional groups in the component B-1 is 2 or less, the crosslinking density after curing is insufficient, and the effect of improving the moist heat resistance is also insufficient. Further, the upper limit of the number of photocurable functional groups is not particularly limited, and generally 6 or less is used for availability or cost.

為使光硬化性官能基予以交聯反應/硬化時,以含有光聚合引發劑較佳。光聚合引發劑例如1-羥基環己基苯酮、2,2-二甲氧基-2-苯基苯乙酮、噻噸酮、丙酮、蒽酮、苯甲醛、芴、蒽酮、三苯胺、咔唑、3-甲基苯乙酮、4-氯化二苯甲酮、2,2-二甲氧基-2-苯基苯乙酮、2-甲基-1-1[4-(甲基硫代)苯基]-2-嗎啉-1-丙烷-1-酮、2,4,6-三甲基苯甲醯基二苯基氧化膦、雙-(2,6-二甲氧基苯甲醯基)2,4,4-三甲基戊基氧化膦等。光聚合引發劑之含量,對100質量份水溶性化合物(B-1)而言以10質量份以下較佳。添加量對100質量份之B-1成分而言,大於10質量份時,以光聚合引發劑作為可塑劑時恐會降低被膜層之強度。In order to carry out the crosslinking reaction/hardening of the photocurable functional group, it is preferred to contain a photopolymerization initiator. Photopolymerization initiators such as 1-hydroxycyclohexyl benzophenone, 2,2-dimethoxy-2-phenylacetophenone, thioxanthone, acetone, anthrone, benzaldehyde, anthracene, anthrone, triphenylamine, Carbazole, 3-methylacetophenone, 4-benzoic benzophenone, 2,2-dimethoxy-2-phenylacetophenone, 2-methyl-1-1 [4-(A Thio)phenyl]-2-morpholine-1-propan-1-one, 2,4,6-trimethylbenzimidyldiphenylphosphine oxide, bis-(2,6-dimethoxy Benzobenzyl) 2,4,4-trimethylpentylphosphine oxide, and the like. The content of the photopolymerization initiator is preferably 10 parts by mass or less per 100 parts by mass of the water-soluble compound (B-1). When the amount is more than 10 parts by mass based on 100 parts by mass of the B-1 component, the strength of the coating layer may be lowered when the photopolymerization initiator is used as the plasticizer.

氧化乙烯基之合計數,以10~30較佳、以15~25更佳。氧化乙烯基亦可在分子中集中存在於1處,惟以分為2~4處存在較佳。另外,B-1成分中氧化乙烯基之合計數未達10時,水溶性變得不充分,組成物之安定性惡化。另外,大於30時,B-1成分之分子量變得過大,交聯密度降低,結果,耐濕熱性之改善效果不充分。B-1成分例如以下述式(2)~(4)所示之化合物。The total number of oxyethylene groups is preferably from 10 to 30, more preferably from 15 to 25. The oxyethylene group may also be concentrated in one molecule in the molecule, but it is preferably divided into 2 to 4 places. Further, when the total number of oxyethylene groups in the component B-1 is less than 10, the water solubility is insufficient, and the stability of the composition is deteriorated. On the other hand, when the ratio is more than 30, the molecular weight of the component B-1 is too large, and the crosslinking density is lowered. As a result, the effect of improving the moist heat resistance is insufficient. The component B-1 is, for example, a compound represented by the following formulas (2) to (4).

式(2)~(4)中,l、m、n、o為0以上之整數。以式(2)所示之化合物中,l+m+n以10~30較佳,以15~25更佳。以式(3)所示之化合物中,l+m+n以10~30較佳,以15~25更佳。於式(4)所示之化合物中,l+m+n以10~30較佳,以15~25更佳。In the formulas (2) to (4), l, m, n, and o are integers of 0 or more. In the compound represented by the formula (2), l+m+n is preferably from 10 to 30, more preferably from 15 to 25. In the compound represented by the formula (3), l+m+n is preferably from 10 to 30, more preferably from 15 to 25. In the compound represented by the formula (4), l+m+n is preferably from 10 to 30, more preferably from 15 to 25.

B-1成分之含量,對100質量份導電性高分子(A成分)而言為10~1,000質量份,較佳者為20~500質量份。The content of the B-1 component is 10 to 1,000 parts by mass, preferably 20 to 500 parts by mass, per 100 parts by mass of the conductive polymer (component A).

(B-2成分)水溶性化合物(B成分),以具有磺酸鹽基及羥基或羧基之水溶性聚酯(B-2成分)較佳。(Component B-2) The water-soluble compound (component B) is preferably a water-soluble polyester (component B-2) having a sulfonate group and a hydroxyl group or a carboxyl group.

B-2成分為由二羧酸成分與二醇成分所形成的聚酯。二羧酸成分例如對苯二甲酸、異苯二甲酸、苯二甲酸、磺基異苯二甲酸金屬鹽等。二醇成分例如乙二醇、二乙二醇、丙二醇、1,4-丁二醇、1,6-己二醇、新戊醇、環己烷二甲醇等。B-2成分係藉由使二羧酸與二醇進行聚縮合予以製造。The component B-2 is a polyester formed of a dicarboxylic acid component and a diol component. The dicarboxylic acid component is, for example, terephthalic acid, isophthalic acid, phthalic acid, sulfoisophthalic acid metal salt or the like. The diol component is, for example, ethylene glycol, diethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentyl alcohol, cyclohexanedimethanol or the like. The component B-2 is produced by polycondensing a dicarboxylic acid with a diol.

水溶性聚酯(B-2成分)之重量平均分子量,以1,000~100,000較佳、以10,000~50,000更佳。The weight average molecular weight of the water-soluble polyester (component B-2) is preferably from 1,000 to 100,000, more preferably from 10,000 to 50,000.

B-2成分含有磺酸鹽基。B-2成分例如以-SO3 Na、-SO3 K所示之磺酸的鹼金屬鹽基。B-2成分中之磺酸鹽基的含量,對100莫耳%B-2成分之全部酸成分而言,較佳者為2~10莫耳%、更佳者為5~8莫耳%。B-2成分係以二羧酸成分含有65~85莫耳%對苯二甲酸、10~27莫耳%異苯二甲酸及5~8莫耳%之5-磺基異苯二甲酸鹼金屬鹽較佳。The component B-2 contains a sulfonate group. The B-2 component is, for example, an alkali metal salt of a sulfonic acid represented by -SO 3 Na or -SO 3 K. The content of the sulfonate group in the component B-2 is preferably from 2 to 10 mol%, more preferably from 5 to 8 mol%, based on the total acid component of the 100 mol% B-2 component. . The B-2 component contains 65 to 85 mol% of terephthalic acid, 10 to 27 mol% of isophthalic acid, and 5 to 8 mol% of 5-sulfophthalic acid base as the dicarboxylic acid component. Metal salts are preferred.

B-2成分含有羥基、羧基或此等兩者。羥基及羧基之合計含量,對100莫耳%B-2成分之全部酸成分而言,較佳者為0.1~40莫耳%,更佳者為1~20莫耳%。羥基或羧基可以在末端或側鏈兩方,或在任何一方皆可,其數量沒有限制。本發明之「水溶性」,係指可溶於含有50%以上(體積%)水之甲醇的物質。The component B-2 contains a hydroxyl group, a carboxyl group or both. The total content of the hydroxyl group and the carboxyl group is preferably from 0.1 to 40 mol%, more preferably from 1 to 20 mol%, based on the total acid component of the 100 mol% B-2 component. The hydroxyl group or the carboxyl group may be at both the terminal or side chain, or may be used on either side, and the number thereof is not limited. The "water-soluble" of the present invention means a substance which is soluble in methanol containing 50% by volume or more of water.

B-2成分亦可直接使用市售品。市售的水溶性聚酯,例如互應化學公司製、商品名:布拉斯克頓(譯音)RZ-570、RZ-142、Z-565、Z-561、Z-685。Commercially available products can also be used as the B-2 component. Commercially available water-soluble polyesters, for example, manufactured by Mutual Chemical Co., Ltd., trade names: Blasqueton RZ-570, RZ-142, Z-565, Z-561, Z-685.

組成物中之B-2成份的含量,對100質量份導電性高分子(A成分)而言以25~55質量份較佳,以30~55質量份更佳,以35~55質量份最佳。B-2成分之含量,對100質量份A成分而言小於25質量份時,耐濕熱性不充分。另外,含量大於55質量份時,導電性變低。而且,此處所指的「對100質量份導電性高分子而言」,係指「對100質量份導電性高分子之固成分而言」。The content of the component B-2 in the composition is preferably 25 to 55 parts by mass, more preferably 30 to 55 parts by mass, and most preferably 35 to 55 parts by mass, per 100 parts by mass of the conductive polymer (component A). good. When the content of the component B-2 is less than 25 parts by mass based on 100 parts by mass of the component A, the moist heat resistance is insufficient. Further, when the content is more than 55 parts by mass, the electrical conductivity is lowered. In addition, "for 100 parts by mass of the conductive polymer" as used herein means "for 100 parts by mass of the solid component of the conductive polymer".

(交聯劑:C成分)(crosslinking agent: component C)

交聯劑(C成分)具有環氧丙基。C成分之含量,對100質量份導電性高分子(A成分)而言為10~1,000質量份。The crosslinking agent (component C) has a glycidyl group. The content of the component C is 10 to 1,000 parts by mass based on 100 parts by mass of the conductive polymer (component A).

(C-1成分)交聯劑(C成分)以使用具有環氧丙基之烷氧基矽烷(C-1成分)較佳。C-1成分以具有環氧丙氧基之三烷氧基矽烷較佳。該例如γ-環氧丙氧基丙基三甲氧基矽烷。(C-1 component) The crosslinking agent (component C) is preferably an alkoxysilane having a glycidyl group (component C-1). The component C-1 is preferably a trialkoxy decane having a glycidoxy group. For example, gamma-glycidoxypropyltrimethoxydecane.

為更有效地進行烷氧基矽烷之水解/縮合反應時,以併用觸媒較佳。觸媒可使用酸性觸媒或鹼性觸媒皆可。酸性觸媒例如醋酸、鹽酸、硝酸等之無機酸、醋酸、檸檬酸、丙酸、草酸、對甲苯磺酸等之有機酸等。另外,鹼性觸媒以銨、三乙胺、三丙胺等之有機胺化合物、甲氧化鈉、甲氧化鉀、乙氧化鉀、氫氧化鈉、氫氧化鉀等之鹼金屬化合物等。In order to carry out the hydrolysis/condensation reaction of the alkoxydecane more efficiently, it is preferred to use a catalyst in combination. The catalyst can be either an acidic catalyst or an alkaline catalyst. The acid catalyst is an inorganic acid such as acetic acid, hydrochloric acid or nitric acid, an organic acid such as acetic acid, citric acid, propionic acid, oxalic acid or p-toluenesulfonic acid. Further, the basic catalyst is an organic amine compound such as ammonium, triethylamine or tripropylamine, or an alkali metal compound such as sodium methoxide, potassium methoxide, potassium ethoxylate, sodium hydroxide or potassium hydroxide.

C-1成分之含量,對100質量份導電性高分子(A成分)而言為10~1,000質量份,較佳者為20~300質量份,更佳者為30~200質量份。C-1成分之含量未達10質量份時,所得的被膜層之強度、耐濕熱性、耐溶劑性降低,另外,大於1,000質量份時,所得的被膜層之導電性能降低,故不為企求。The content of the component C-1 is 10 to 1,000 parts by mass, preferably 20 to 300 parts by mass, and more preferably 30 to 200 parts by mass, per 100 parts by mass of the conductive polymer (component A). When the content of the component C-1 is less than 10 parts by mass, the strength, moisture resistance, and solvent resistance of the obtained coating layer are lowered, and when the amount is more than 1,000 parts by mass, the conductivity of the obtained coating layer is lowered, so that it is not desired. .

藉由使用C-1成分,可提高被膜層之耐濕熱性及強度。烷氧基矽烷化合物以藉由水解、再藉由縮合反應所形成的反應生成物之形態,存在於被膜層中。By using the component C-1, the heat resistance and strength of the coating layer can be improved. The alkoxydecane compound is present in the coating layer in the form of a reaction product formed by hydrolysis and further by a condensation reaction.

(C-2成分)交聯劑(C成分)以具有環氧丙基之丙烯酸改性聚酯(C-2成分)較佳。C-2成分藉由含有環氧丙基可以自己交聯,且與水溶性聚酯(B-2成分)之羥基或羧基進行反應,具有作為交聯劑之機能。藉由C-2成分,可得具有高耐濕熱性之被膜。C-2成分即使在酸性下之塗液中仍為安定,可保持長期的使用期限。(C-2 component) The crosslinking agent (component C) is preferably an acrylic modified polyester (C-2 component) having a glycidyl group. The component C-2 can be crosslinked by itself and contains a hydroxyl group or a carboxyl group of the water-soluble polyester (component B-2), and has a function as a crosslinking agent. By the component C-2, a film having high heat and humidity resistance can be obtained. The C-2 component is stable even in the coating liquid under acidic conditions, and can be used for a long period of time.

C-2成分之環氧丙基的位置,沒有特別的限制,可在末端或側鏈兩方,或可在任何一方。環氧丙基之含量,對100莫耳%C-2成分之丙烯酸成分而言,以3~20莫耳%較佳,以5~15莫耳%更佳。The position of the epoxy propyl group of the component C-2 is not particularly limited and may be either at the end or the side chain, or may be on either side. The content of the epoxy propyl group is preferably from 3 to 20 mol%, more preferably from 5 to 15 mol%, to the acrylic component of 100 mol% of the C-2 component.

C-2成分可藉由特開昭63-37937號公報、特開平11-198327號公報中記載的方法製造。換言之,以聚酯共聚物作為幹聚合物,於其上使作為枝聚合物之丙烯酸系共聚物予以接枝聚合、製造。進行接枝聚合時,係有(A)在幹聚合物中產生游離基、陽離子或陰離子等之反應引發點,使丙烯酸單體進行接枝聚合的方法,(B)在幹聚合物存在下,利用對該聚合物之連鏈移動反應,使丙烯酸單體進行接枝聚合的方法,(C)在側鏈具有官能基之幹聚合物與在末端具有與上述官能基反應的基之枝聚合物進行反應的方法等。The C-2 component can be produced by the method described in JP-A-63-37937 and JP-A-11-198327. In other words, a polyester copolymer is used as a dry polymer, and an acrylic copolymer as a branch polymer is graft-polymerized and produced thereon. When graft polymerization is carried out, (A) a reaction initiation point for generating a radical, a cation or an anion in a dry polymer, a graft polymerization of an acrylic monomer, and (B) in the presence of a dry polymer, A method of graft-polymerizing an acrylic monomer by a chain reaction reaction of the polymer, (C) a dry polymer having a functional group in a side chain and a branch polymer having a group reactive with the above functional group at a terminal The method of carrying out the reaction, and the like.

丙烯酸改性聚酯有在聚酯存在下使丙烯酸系單體予以聚合之接枝共聚物、或使聚酯與丙烯酸聚合物予以高分子反應的接枝共聚物。聚酯為以多元羧酸成分與多元醇成分作為構成成分之線狀聚酯,多元羧酸成分例如以對苯二甲酸、異苯二甲酸、磺基異苯二甲酸金屬鹽、萘二羧酸、4,4’-二苯基二羧酸、己二酸、癸二酸、十二烷二羧酸、六氫對苯二甲酸等較佳。The acrylic modified polyester has a graft copolymer in which an acrylic monomer is polymerized in the presence of a polyester, or a graft copolymer in which a polyester and an acrylic polymer are polymer-reacted. The polyester is a linear polyester having a polyvalent carboxylic acid component and a polyol component as a constituent component, and the polyvalent carboxylic acid component is, for example, terephthalic acid, isophthalic acid, sulfoisophthalic acid metal salt or naphthalene dicarboxylic acid. 4,4'-diphenyldicarboxylic acid, adipic acid, sebacic acid, dodecanedicarboxylic acid, hexahydroterephthalic acid and the like are preferred.

另外,多元醇成分例如以乙二醇、二乙二醇、丙二醇、1,3-丙二醇、1,4-丁二醇、新戊醇、1,5-戊二醇、1,6-己二醇、二丙二醇、三乙二醇、雙酚A-氧化亞烷基加成物、加氫雙酚A-氧化亞烷基加成物、1,4-環己烷二甲醇、聚乙二醇、聚四甲二醇等較佳Further, the polyol component is, for example, ethylene glycol, diethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, neopentyl alcohol, 1,5-pentanediol, 1,6-hexane Alcohol, dipropylene glycol, triethylene glycol, bisphenol A-oxyalkylene adduct, hydrogenated bisphenol A-oxyalkylene adduct, 1,4-cyclohexanedimethanol, polyethylene glycol , polytetramethylene glycol, etc. are preferred

為賦予該聚酯具有親水性時,可使具有磺酸鹽基之成分進行共聚合。為使聚酯樹脂具有親水性時,水性塗液中之分散性良好。該成分例如5-Na磺基異苯二甲酸、5-K磺基異苯二甲酸等。In order to impart hydrophilicity to the polyester, the component having a sulfonate group can be copolymerized. In order to make the polyester resin hydrophilic, the dispersibility in the aqueous coating liquid is good. This component is, for example, 5-Nasulfoisophthalic acid, 5-Ksulfoisophthalic acid or the like.

聚酯亦可為在實質上使三官能以上之多價化合物形成線狀聚合物之範圍內,以少量(例如5莫耳%以下)予以共聚合者。該三官能以上之多價化合物,例如偏苯三酸、均苯四甲酸、二羥甲基丙酸、丙三醇、三羥甲基丙烷等。The polyester may be a copolymerized in a small amount (for example, 5 mol% or less) in a range in which a trifunctional or higher polyvalent compound is substantially formed into a linear polymer. The trifunctional or higher polyvalent compound, for example, trimellitic acid, pyromellitic acid, dimethylolpropionic acid, glycerin, trimethylolpropane or the like.

製造接枝共聚物時所使用的丙烯酸系單體,例如丙烯酸乙酯、丙烯酸甲酯、丙烯酸、丙烯酸丁酯、丙烯酸鈉、丙烯酸銨、甲基丙烯酸乙酯、甲基丙烯酸甲酯、甲基丙烯酸、甲基丙烯酸丁酯、甲基丙烯酸環氧丙酯、2-羥基乙基丙烯酸酯、丙烯醯胺、甲基丙烯醯胺、N-甲氧基甲基丙烯醯胺、N-羥甲基丙烯醯胺等。而且,丙烯酸聚合物例如由此等丙烯酸系單體所成的聚合物、共聚物。C-2成分亦可直接使用市售品。市售的丙烯酸改性聚酯,例如高松油脂公司製、商品名:本斯雷晴(譯音)A-615GE、A-613GX、A-614GL。Acrylic monomers used in the manufacture of graft copolymers, such as ethyl acrylate, methyl acrylate, acrylic acid, butyl acrylate, sodium acrylate, ammonium acrylate, ethyl methacrylate, methyl methacrylate, methacrylic acid , butyl methacrylate, glycidyl methacrylate, 2-hydroxyethyl acrylate, acrylamide, methacrylamide, N-methoxymethyl propylene amide, N-methylol propylene Amidoxime and the like. Further, the acrylic polymer is, for example, a polymer or a copolymer of an acrylic monomer. Commercially available products can also be used as the C-2 component. A commercially available acrylic modified polyester, for example, manufactured by Takamatsu Oil Co., Ltd., trade name: Bensley A (Audio) A-615GE, A-613GX, A-614GL.

C-2成分中聚酯成分之數平均分子量,以500~50,000較佳,以1,000~30,000更佳。C-2成分中丙烯酸成分之數平均分子量,以500~50,000較佳,以1,000~30,000更佳。C-2成分全體之數平均分子量,以1,000~100,000較佳、以2,000~60,000更佳。The number average molecular weight of the polyester component in the component C-2 is preferably from 500 to 50,000, more preferably from 1,000 to 30,000. The number average molecular weight of the acrylic component in the component C-2 is preferably from 500 to 50,000, more preferably from 1,000 to 30,000. The number average molecular weight of the entire C-2 component is preferably from 1,000 to 100,000, more preferably from 2,000 to 60,000.

組成物中C-2成分之含量,對100質量份導電性高分子(A成分)而言以1~16質量份較佳,以4~16質量份更佳,以8~16質量份最佳。C-2成分之含量大於16質量份時,被膜之導電性變低。而且,此處所指的「對100質量份導電性高分子而言」,係指與上述相同的「對100質量份導電性高分子之固成分而言」。The content of the component C-2 in the composition is preferably from 1 to 16 parts by mass, more preferably from 4 to 16 parts by mass, even more preferably from 8 to 16 parts by mass per 100 parts by mass of the conductive polymer (component A). . When the content of the component C-2 is more than 16 parts by mass, the conductivity of the film is lowered. In addition, the term "100 parts by mass of the conductive polymer" as used herein means "the solid content of 100 parts by mass of the conductive polymer" as described above.

(其他成份)(other ingredients)

就提高導電性能而言,組成物中亦可含有二乙二醇、三乙二醇、四乙二醇、聚乙二醇等。而且,亦可包含在分子內具有醯胺鍵、在室溫下為液體之水溶性化合物。The composition may also contain diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol or the like in order to improve the electrical conductivity. Further, it may contain a water-soluble compound having a guanamine bond in the molecule and being liquid at room temperature.

此等化合物之含量,對100質量份導電性高分子(A成分)而言,以10~1,000質量份較佳,以30~600質量份更佳。含量未達10質量份時,無法得到充分的導電性能之提高效果,結果,表面固有電阻值幾乎沒有降低。另外,含量大於1,000質量份時,容易產生被膜之霧度值增大,透明性降低且被膜本身之強度降低,容易產生剝離且使薄膜捲取成輥狀時接觸被膜之裏面容易簡單地轉印等缺點。The content of the above-mentioned compound is preferably 10 to 1,000 parts by mass, more preferably 30 to 600 parts by mass, per 100 parts by mass of the conductive polymer (component A). When the content is less than 10 parts by mass, a sufficient effect of improving the electrical conductivity cannot be obtained, and as a result, the surface specific resistance value hardly decreases. In addition, when the content is more than 1,000 parts by mass, the haze value of the film is likely to increase, the transparency is lowered, and the strength of the film itself is lowered, and peeling is easily caused, and when the film is wound into a roll, the inside of the film is easily transferred. And so on.

被膜就所得被膜之強度、及防止導電性高分子(A成分)自被膜脫落而言,除具有環氧丙基之丙烯酸改性聚酯(C-2成分)外,以含有有機高分子黏合劑作為任意的構成成分較佳。有機高分子黏合劑例如聚酯、聚丙烯酸、聚胺基甲酸酯、聚醋酸乙烯酯、聚乙烯基丁縮醛等。In the film, the strength of the obtained film and the prevention of the conductive polymer (component A) from falling off the film, in addition to the epoxy-modified acrylic modified polyester (C-2 component), the organic polymer binder is contained. It is preferable as an arbitrary component. Organic polymer binders such as polyester, polyacrylic acid, polyurethane, polyvinyl acetate, polyvinyl butyral, and the like.

在不會損害本發明效果之範圍內,被膜亦可含有抗氧化劑、耐熱安定劑、耐候安定劑、紫外線吸收劑、有機易滑劑、顏料、染料、有機或無機微粒子、填充劑、透明導電劑、核劑等。The film may also contain an antioxidant, a heat stabilizer, a weathering stabilizer, a UV absorber, an organic slip agent, a pigment, a dye, an organic or inorganic fine particle, a filler, a transparent conductive agent, within a range that does not impair the effects of the present invention. , nuclear agents, etc.

(被覆組成物)(covered composition)

被膜可藉由被覆被覆組成物予以形成。此處,被覆組物,含有導電性高分子(A成分)、水溶性化合物(B成分)、交聯劑(C成分)、其他任意成分及水。被覆組成物可在使各成份攪拌下進行混合、製造。特別是藉由進行超音波處理且分散時,可使成分各為均等地分散。The film can be formed by coating the coating composition. Here, the coating composition contains a conductive polymer (component A), a water-soluble compound (component B), a crosslinking agent (component C), other optional components, and water. The coating composition can be mixed and produced by stirring the components. In particular, when the ultrasonic treatment is performed and dispersed, the components can be uniformly dispersed.

於被覆組成物中,可在乾燥製程容許的範圍內添加與分散媒之水具有相溶性的適當溶劑。該溶劑例如甲醇、乙醇、2-丙醇、正丙醇、異丁醇、乙二醇、丙酮、乙腈、四氫呋喃、二噁烷、以及此等之混合溶劑。In the coated composition, a suitable solvent compatible with the water of the dispersion medium may be added within a range allowed by the drying process. The solvent is, for example, methanol, ethanol, 2-propanol, n-propanol, isobutanol, ethylene glycol, acetone, acetonitrile, tetrahydrofuran, dioxane, and a mixed solvent thereof.

藉由溶劑,可使有機高分子黏合劑溶解。而且,可提高對基材薄膜之濕潤性。此外,可調整被覆組成物之固成分濃度。The organic polymer binder can be dissolved by a solvent. Moreover, the wettability to the substrate film can be improved. Further, the solid content concentration of the coated composition can be adjusted.

被覆組成物為提高對基材薄膜之濕潤性時,亦可含有少量的界面活性劑。較佳的界面活性劑,例如聚氧化乙烯烷基苯醚、聚氧化乙烯烷醚、山梨糖醇脂肪酸酯等之非離子性界面活性劑、氟化烷基羧酸鹽、全氟烷基苯磺酸鹽、全氟烷基四級銨鹽、全氟烷基聚氧化乙烯乙醇等之氟系界面活性劑。The coating composition may contain a small amount of a surfactant in order to improve the wettability to the base film. Preferred surfactants, such as polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl ether, sorbitol fatty acid ester, etc., nonionic surfactants, fluorinated alkyl carboxylates, perfluoroalkylbenzenes A fluorine-based surfactant such as a sulfonate, a perfluoroalkyl quaternary ammonium salt or a perfluoroalkyl polyoxyethylene ethanol.

(基材薄膜)(substrate film)

基材薄膜以(甲基)丙烯酸系樹脂、聚苯乙烯、聚醋酸乙烯酯、如聚乙烯或聚丙烯之聚烯烴、聚氯化乙烯基、聚氯化次乙烯基、聚醯亞胺、聚醯胺、聚碸、聚碳酸酯、聚酯、或以胺基、環氧基、羥基、羧基等之官能基部分改性的樹脂、三乙醯基纖維素(TAC)等所成的薄膜為宜。The substrate film is made of (meth)acrylic resin, polystyrene, polyvinyl acetate, polyolefin such as polyethylene or polypropylene, polyvinyl chloride, polychlorinated vinylidene, polyimine, poly A film made of decylamine, polyfluorene, polycarbonate, polyester, or a resin modified with a functional group such as an amine group, an epoxy group, a hydroxyl group or a carboxyl group, or a triacetyl cellulose (TAC). should.

聚酯例如聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯二羧酸酯(PEN)等。聚酯亦可以全部酸成分為基準為20莫耳%以下、較佳者為10莫耳%以下之第3成分予以共聚合。Polyesters such as polyethylene terephthalate (PET), polyethylene naphthalate dicarboxylate (PEN), and the like. The polyester may be copolymerized with a third component having a total acid component of 20 mol% or less, preferably 10 mol% or less.

於此等之基材薄膜中,就機械特性或透明性、生產成本而言,以PET、PEN及此等之共聚合聚酯薄膜更佳。基材薄膜之厚度,沒有特別的限制,以500μm以下較佳。較500μm更厚時,剛性過強,使所得的薄膜貼附於顯示裝置等時之處理性容易降低。Among these base film, a copolymerized polyester film of PET, PEN or the like is more preferable in terms of mechanical properties, transparency, and production cost. The thickness of the base film is not particularly limited, and is preferably 500 μm or less. When it is thicker than 500 μm, the rigidity is too strong, and the rationality of the film obtained when it is attached to a display device or the like is easily lowered.

使用聚酯薄膜作為基材薄膜時,為設置下述增黏塗層時之水性塗液的被覆處理時,可在任意階段實施。以在聚酯之製造製程中實施較佳。特別是以在配向結晶完成前被覆於聚酯薄膜上較佳。When a polyester film is used as the base film, the coating treatment of the aqueous coating liquid in the case of providing the following adhesion-promoting coating can be carried out at any stage. It is preferably implemented in the manufacturing process of polyester. In particular, it is preferred to coat the polyester film before the completion of the alignment crystallization.

此處,於配向結晶化完成前之聚酯薄膜,包含未延伸薄膜、使未延伸薄膜朝縱方向或橫方向中任何一方配向的一軸配向薄膜、以及在縱方向及橫方向之二方向予以低倍率配向者(最終朝縱方向、及橫方向予以再延伸,完成配向結晶化前之二軸延伸薄膜)等。Here, the polyester film before the completion of the alignment crystallization includes an unstretched film, a one-axis alignment film in which the unstretched film is aligned in either the longitudinal direction or the lateral direction, and is low in both the longitudinal direction and the transverse direction. The rate-aligning person (finally extending in the longitudinal direction and the transverse direction to complete the biaxially stretched film before the alignment crystallization) and the like.

其中,以被覆為在未延伸薄膜或朝一方向配向的一軸延伸薄膜上形成增黏塗層時之水性塗液,且直接實施縱延伸及/或橫延伸與熱固定處理較佳。Among them, the aqueous coating liquid is applied to form a tackifying coating on an unstretched film or a one-axis stretch film oriented in one direction, and it is preferable to directly perform longitudinal stretching and/or lateral stretching and heat fixing treatment.

在基材薄膜上被覆為形成增黏塗層時之水性塗液時,以併用在薄膜表面上實施電暈放電處理、火焰處理、電漿處理等之物理處理、或與組成物同時與此等併用化學惰性的界面活性劑作為提高密接性或被覆性時之預備處理較佳。When the base film is coated with the aqueous coating liquid when the adhesion-promoting coating layer is formed, the physical treatment such as corona discharge treatment, flame treatment, plasma treatment, or the like is applied to the surface of the film, or the composition is simultaneously used. It is preferred to use a chemically inert surfactant as a preliminary treatment for improving adhesion or coating properties.

該界面活性劑係為促進形成增黏塗層之水性塗液對基材薄膜的濕潤性者,例如聚氧化乙烯烷基苯醚、聚氧化乙烯-脂肪酸酯、山梨糖醇脂肪族酯、丙三醇脂肪酸酯、脂肪酸金屬皂、烷基硫酸鹽、烷基磺酸鹽、烷基磺基琥珀酸鹽等之陰離子型、非離子型界面活性劑。界面活性劑在形成被膜之組成物中以含有0.1~10重量%較佳。The surfactant is used to promote the wettability of the aqueous coating liquid for forming the adhesion-promoting coating to the substrate film, such as polyoxyethylene alkyl phenyl ether, polyoxyethylene-fatty acid ester, sorbitol aliphatic ester, and C. An anionic, nonionic surfactant such as a triol fatty acid ester, a fatty acid metal soap, an alkyl sulfate, an alkyl sulfonate or an alkyl sulfosuccinate. The surfactant is preferably contained in the composition for forming the film in an amount of 0.1 to 10% by weight.

(導電性薄膜之製造方法)(Manufacturing method of conductive film)

本發明之導電性薄膜,可藉由在基材薄膜上被覆被覆組成物,形成被膜層予以製造。The conductive film of the present invention can be produced by coating a coating film on a base film to form a film layer.

形成被膜層時之被覆方法,可採用其本身習知的方法。例如,切口直接被覆法、豎模被覆法、隙縫可逆法、塑模被覆法、照相凹版輥被覆法、分佈被覆法、噴霧被覆法、氣刀被覆法、浸漬被覆法、棒被覆法等較佳。As the coating method for forming the coating layer, a method known per se can be employed. For example, the slit direct coating method, the vertical mold coating method, the slit reversible method, the mold coating method, the gravure roll coating method, the distributed coating method, the spray coating method, the air knife coating method, the dip coating method, the rod coating method, and the like are preferred. .

被膜層可使被覆組成物被覆,使被膜層乾燥後,進行硬化形成。乾燥可藉由加熱進行。硬化可藉由加熱、紫外線照射、電子線照射等進行。加熱條件以在80~160℃下進行10~120秒較佳,以在100~150℃下進行20~60秒更佳。紫外線之照射量通常為10~2,000mJ/cm2 ,以50~1,500mJ/cm2 較佳,以100~1,000mJ/cm2 更佳。The coating layer can be coated with the coating composition, and after the coating layer is dried, it is cured. Drying can be carried out by heating. Hardening can be performed by heating, ultraviolet irradiation, electron beam irradiation, or the like. The heating condition is preferably carried out at 80 to 160 ° C for 10 to 120 seconds, more preferably at 100 to 150 ° C for 20 to 60 seconds. The amount of ultraviolet radiation is generally 10 ~ 2,000mJ / cm 2, to 50 ~ 1,500mJ / cm 2 preferably, to 100 ~ 1,000mJ / cm 2 more preferably.

此外,使被覆組成物被覆於基材薄膜時,視其所需另可實施電暈放電處理、電漿放電處理等之物理表面處理作為更為提高密接性.被覆性時之預備處理。Further, when the coating composition is coated on the base film, physical surface treatment such as corona discharge treatment or plasma discharge treatment may be additionally performed as needed to further improve the adhesion. Prepared for coverage.

被膜層之厚度,以0.01~0.30μm較佳,以0.02~0.25μm更佳。被膜層之厚度過薄時,無法得到充分的導電性,反之,過厚時,全光線透過率不充分,且會引起黏連情形。The thickness of the coating layer is preferably 0.01 to 0.30 μm, more preferably 0.02 to 0.25 μm. When the thickness of the coating layer is too thin, sufficient conductivity cannot be obtained. Conversely, when it is too thick, the total light transmittance is insufficient and adhesion is caused.

(增黏塗層)(adhesive coating)

於本發明中,視其所需亦可在被膜層與基材薄膜之間設置增黏塗層。形成該增黏塗層之成份,只要是聚胺基甲酸酯樹脂、聚丙烯酸酯樹脂、聚酯樹脂、聚乙烯基吡咯烷酮樹脂、聚乙烯醇、聚乙烯醇/聚乙烯共聚物等、具備透明性者即可,沒有特別的限制。In the present invention, an adhesion-promoting coating may be provided between the film layer and the substrate film as needed. The component for forming the tackifying coating layer is transparent as long as it is a polyurethane resin, a polyacrylate resin, a polyester resin, a polyvinylpyrrolidone resin, a polyvinyl alcohol, a polyvinyl alcohol/polyethylene copolymer, or the like. Sex is OK, there are no special restrictions.

增黏塗層就密接性而言,以含有聚酯樹脂(P)、具有噁唑啉基及聚氧化亞烷基鏈之丙烯酸樹脂(Q)較佳。The adhesion-promoting coating layer is preferably an acrylic resin (Q) having a polyester resin (P), an oxazoline group, and a polyoxyalkylene chain in terms of adhesion.

此處所使用聚酯樹脂(P),例如下述所示之由多元酸與多醇所成的聚酯。特別是以於水中(亦可多少含有一些有機溶劑)具有可溶性或分散性之聚酯較佳。The polyester resin (P) used herein is, for example, a polyester composed of a polybasic acid and a polyol shown below. Particularly preferred are polyesters which have solubility or dispersibility in water (and possibly some organic solvents).

聚酯樹脂(P)之多元酸成分,例如對苯二甲酸、異苯二甲酸、苯二甲酸、苯二甲酸酐、2,6-萘二羧酸、1,4-環己烷二羧酸、己二酸、癸二酸、偏苯三酸、均苯四甲酸、二聚酸、5-鈉磺基異苯二甲酸等。其中,以含有2種以上此等酸成分之共聚合聚酯較佳。而且,亦可含有少許量的馬來酸、衣康酸等之不飽和多元酸成分、或對羥基苯甲酸等之羥基羧酸成分。Polybasic component of polyester resin (P), such as terephthalic acid, isophthalic acid, phthalic acid, phthalic anhydride, 2,6-naphthalene dicarboxylic acid, 1,4-cyclohexanedicarboxylic acid , adipic acid, sebacic acid, trimellitic acid, pyromellitic acid, dimer acid, 5-sodium sulfoisophthalic acid, and the like. Among them, a copolymerized polyester containing two or more of these acid components is preferred. Further, a small amount of an unsaturated polybasic acid component such as maleic acid or itaconic acid or a hydroxycarboxylic acid component such as p-hydroxybenzoic acid may be contained.

另外,多元醇成分例如乙二醇、1,4-丁二醇、二乙二醇、二丙二醇、1,6-己二醇、1,4-環己烷二甲醇、苯二甲醇、二羥甲基丙烷等、或(氧化乙烯)醇、聚(四氧化甲基)醇。Further, a polyol component such as ethylene glycol, 1,4-butanediol, diethylene glycol, dipropylene glycol, 1,6-hexanediol, 1,4-cyclohexanedimethanol, benzenedimethanol, dihydroxyl Methylpropane or the like, or (oxyethylene) alcohol, poly(tetramethylol) alcohol.

此外,具有噁唑啉基與聚氧化亞烷基鏈之丙烯酸樹脂(Q),以於水中(亦可多少含有一些有機溶劑)具有可溶性或分散性之丙烯酸樹脂較佳。該具有噁唑啉基與聚氧化亞烷基鏈之丙烯酸樹脂(Q),例如含有下述所示之單體作為共聚合成分者。Further, an acrylic resin (Q) having an oxazoline group and a polyoxyalkylene chain is preferred as an acrylic resin having solubility or dispersibility in water (and possibly some organic solvent). The acrylic resin (Q) having an oxazoline group and a polyoxyalkylene chain, for example, contains a monomer shown below as a copolymerization component.

首先,具有噁唑啉基之單體,例如2-乙烯基-2-噁唑啉、2-乙烯基-4-甲基-2-噁唑啉、2-乙烯基-5-甲基-2-噁唑啉、2-異丙烯基-4-甲基-2-噁唑啉、2-異丙烯基-5-甲基-2-噁唑啉等。此等可使用1種或2種以上之混合物。於此等之中,以2-異丙烯基-2-噁唑啉在工業上容易取得而言較佳。藉由使用該具有噁唑啉基之丙烯酸樹脂,可提高增黏塗層之凝聚力且與被膜層之密接性更為堅固。另外,對薄膜製膜製程、被膜層加工製程之金屬輥而言,可賦予基材薄膜具有耐擦傷性。而且,含有噁唑啉基之單體的含量,以丙烯酸樹脂(Q)中之含量為2~40重量%,以3~35重量%較佳,以5~30重量%更佳。First, a monomer having an oxazoline group, such as 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2 - oxazoline, 2-isopropenyl-4-methyl-2-oxazoline, 2-isopropenyl-5-methyl-2-oxazoline, and the like. These may be used alone or in combination of two or more. Among them, 2-isopropenyl-2-oxazoline is preferred in the industry. By using the oxazoline group-containing acrylic resin, the cohesive force of the adhesion-promoting coating layer can be improved and the adhesion to the coating layer can be made stronger. Further, the metal roll for the film forming process and the film forming process can impart scratch resistance to the base film. Further, the content of the oxazoline group-containing monomer is preferably from 2 to 40% by weight in the acrylic resin (Q), more preferably from 3 to 35% by weight, still more preferably from 5 to 30% by weight.

其次,具有聚氧化亞烷基鏈之單體,例如在丙烯酸、甲基丙烯酸之羧基上使氧化亞烷基予以加成反應者。聚氧化亞烷基鏈例如聚氧化乙烯、聚氧化丙烯、聚氧化丁烯等。聚氧化亞烷基鏈之重複單位以3~100較佳。藉由使用該具有氧化亞烷基鏈之丙烯酸樹脂(Q),增黏塗層中聚酯樹脂(P)與丙烯酸樹脂(Q)之相溶性,與不含聚氧化亞烷基鏈之丙烯酸樹脂相比時更佳,可提高增黏塗層之透明性。此處,聚氧化亞烷基鏈之重複單位小於3時,聚酯樹脂與丙烯酸樹脂之相溶性降低,增黏塗層之透明性降低,反之,大於100時,增黏塗層之耐濕熱性降低,在高濕度、高溫下與透明導電被膜層之密接性惡化。而且,具有聚氧化亞烷基鏈之單體含量,作為丙烯酸樹脂(Q)中之含量為3~40重量%,較佳者為4~35重量%,更佳者為5~30重量%之範圍。Next, a monomer having a polyoxyalkylene chain, for example, an oxyalkylene group is added to a carboxyl group at the carboxyl group of acrylic acid or methacrylic acid. Polyoxyalkylene chains such as polyethylene oxide, polypropylene oxide, polybutylene oxide, and the like. The repeating unit of the polyoxyalkylene chain is preferably from 3 to 100. By using the acrylic resin (Q) having an oxyalkylene chain, the compatibility of the polyester resin (P) with the acrylic resin (Q) in the adhesion-promoting coating, and the acrylic resin not containing the polyoxyalkylene chain Better in comparison to improve the transparency of the adhesion-promoting coating. Here, when the repeating unit of the polyoxyalkylene chain is less than 3, the compatibility of the polyester resin with the acrylic resin is lowered, and the transparency of the tackifying coating is lowered, and conversely, when it is greater than 100, the heat resistance of the tackifying coating is lowered. The adhesion between the transparent conductive film layer and the high-humidity and high-temperature is deteriorated. Further, the content of the monomer having a polyoxyalkylene chain is from 3 to 40% by weight, preferably from 4 to 35% by weight, more preferably from 5 to 30% by weight, based on the amount of the acrylic resin (Q). range.

丙烯酸樹脂(Q)之其他共聚合成分,例如下述之單體。換言之,丙烯酸烷酯、甲基丙烯酸烷酯(烷基例如甲基、乙基、正丙基、異丙基、正丁基、異丁基、第3-丁基、2-乙基己基、環己基等):2-羥基乙基丙烯酸酯、2-羥基乙基甲基丙烯酸酯、2-羥基丙基丙烯酸酯、2-羥基丙基甲基丙烯酸酯等之含羥基單體;環氧丙基丙烯酸酯、環氧丙基甲基丙烯酸酯、烯丙基環氧丙醚等含環氧基之單體;丙烯酸、甲基丙烯酸、衣康酸、馬來酸、富馬酸、檸康酸、苯乙烯磺酸及其鹽(鈉鹽、鉀鹽、銨鹽、三級胺鹽等)等具有羧基或其鹽之單體;丙烯醯胺、甲基丙烯醯胺、N-烷基丙烯醯胺、N-烷基甲基丙烯醯胺、N,N-二烷基丙烯醯胺、N,N-二烷基甲基丙烯醯胺(烷基例如甲基、乙基、正丙基、異丙基、正丁基、異丁基、第3-丁基、2-乙基己基、環己基等)、丙烯醯基嗎啉、N-羥甲基丙烯醯胺、N-羥甲基甲基丙烯醯胺、N-苯基丙烯醯胺、N-苯基甲基丙烯醯胺等之具有醯胺基的單體;馬來酸酐、衣康酸酐等之酸酐單體;乙烯基異氰酸酯、烯丙基異氰酸酯、苯乙烯、乙烯基甲醚、乙烯基乙醚、乙烯基三烷氧基矽烷、烷基馬來酸單酯、烷基富馬酸單酯、烷基衣康酸單酯、丙烯腈、甲基丙烯腈、氯化次乙烯基、乙烯、丙烯、氯化乙烯基、醋酸乙烯酯、丁二烯等,惟不受此等所限制。Other copolymerized components of the acrylic resin (Q), such as the monomers described below. In other words, alkyl acrylate, alkyl methacrylate (alkyl such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, 3-butyl, 2-ethylhexyl, ring Hydryl group, etc.): hydroxyl group-containing monomer such as 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, etc.; An epoxy group-containing monomer such as acrylate, glycidyl methacrylate or allyl epoxidized ether; acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, citraconic acid, a monomer having a carboxyl group or a salt thereof, such as styrenesulfonic acid and a salt thereof (sodium salt, potassium salt, ammonium salt, tertiary amine salt, etc.); acrylamide, methacrylamide, N-alkyl acrylamide , N-alkyl methacrylamide, N,N-dialkyl acrylamide, N,N-dialkyl methacrylamide (alkyl such as methyl, ethyl, n-propyl, isopropyl Base, n-butyl, isobutyl, 3-butyl, 2-ethylhexyl, cyclohexyl, etc.), acryloylmorpholine, N-methylol acrylamide, N-methylolmethacryl Guanamine, N- a monomer having a mercaptoamine group such as phenylacrylamide or N-phenylmethacrylamide; an anhydride monomer such as maleic anhydride or itaconic anhydride; vinyl isocyanate, allyl isocyanate, styrene, Vinyl methyl ether, vinyl ethyl ether, vinyl trialkoxy decane, alkyl maleic acid monoester, alkyl fumaric acid monoester, alkyl itaconic acid monoester, acrylonitrile, methacrylonitrile, chlorine Vinyl, ethylene, propylene, vinyl chloride, vinyl acetate, butadiene, etc., are not limited by these.

形成增黏塗層之聚酯樹脂(P)在增黏塗層中之含有比例,以5~95重量%較佳,以50~90重量%更佳。形成增黏塗層之具有噁唑啉基與聚氧化亞烷基鏈的丙烯酸樹脂(Q)在增黏塗層中之含有比例,以5~90重量%較佳,以10~50重量%更佳。聚酯樹脂(P)大於95重量%時,或具有噁唑啉基與聚氧化亞烷基鏈之丙烯酸樹脂(Q)未達5重量%時,增黏塗層之凝聚力降低,且透明導電被膜層之密接性不充分。The content of the polyester resin (P) forming the adhesion-promoting coating in the adhesion-promoting coating layer is preferably from 5 to 95% by weight, more preferably from 50 to 90% by weight. The content ratio of the azozoline group and the polyoxyalkylene chain-containing acrylic resin (Q) forming the adhesion-promoting coating layer in the adhesion-promoting coating layer is preferably from 5 to 90% by weight, more preferably from 10 to 50% by weight. good. When the polyester resin (P) is more than 95% by weight, or the acrylic resin (Q) having an oxazoline group and a polyoxyalkylene chain is less than 5% by weight, the cohesive force of the adhesion-promoting coating is lowered, and the transparent conductive film is formed. The adhesion of the layers is insufficient.

為在基材薄膜上形成增黏塗層時,以使用使上述成分形成水溶液、水分散液或乳化液等之水性塗液形態較佳。為形成被膜時,視其所需亦可添加除上述成分外之其他成份,例如抗靜電劑、著色劑、界面活性劑、紫外線吸收劑等。特別是藉由添加平滑劑時,可使耐黏連性更佳。In order to form an adhesion-promoting coating on the base film, it is preferred to use an aqueous coating liquid in which the above components are formed into an aqueous solution, an aqueous dispersion or an emulsion. In order to form a film, other components other than the above components may be added as needed, such as an antistatic agent, a colorant, a surfactant, an ultraviolet absorber, and the like. In particular, by adding a smoothing agent, the blocking resistance can be improved.

增黏塗層於被覆時所使用的水性塗液之固成分濃度,通常為20重量%以下,特別是以1~10重量%較佳。該比例未達1重量%時,對基材薄膜之濕潤性不充分,另外,大於20重量%時,塗液之儲藏安定性或增黏塗層之外觀會有惡化情形。The solid content concentration of the aqueous coating liquid used for coating the tackifying coating layer is usually 20% by weight or less, particularly preferably 1 to 10% by weight. When the ratio is less than 1% by weight, the wettability to the base film is insufficient, and when it is more than 20% by weight, the storage stability of the coating liquid or the appearance of the tackifying coating may be deteriorated.

增黏塗層之膜厚,在具有充分的提高密接效果且不會損害透明性的範圍內,沒有特別的限制。增黏塗層之膜厚,以0.001~0.10μm較佳,以0.005~0.090μm更佳,以0.01~0.085μm最佳。The film thickness of the adhesion-promoting coating layer is not particularly limited insofar as it has a sufficient effect of improving the adhesion and does not impair the transparency. The film thickness of the adhesion-promoting coating layer is preferably 0.001 to 0.10 μm, more preferably 0.005 to 0.090 μm, and most preferably 0.01 to 0.085 μm.

形成增黏塗層時之被覆方法,可採用其本身習知的方法。例如,切口直接被覆法、豎模被覆法、隙縫可逆法、塑模被覆法、照相凹版輥被覆法、分佈被覆法、噴霧被覆法、氣刀被覆法、浸漬被覆法、棒被覆法等較佳。此等方法可單獨或組合使用。而且,視其所需被膜可僅在薄膜一面上形成,亦可在兩面上形成。The coating method for forming the tackifying coating layer may be a method known per se. For example, the slit direct coating method, the vertical mold coating method, the slit reversible method, the mold coating method, the gravure roll coating method, the distributed coating method, the spray coating method, the air knife coating method, the dip coating method, the rod coating method, and the like are preferred. . These methods can be used alone or in combination. Further, depending on the desired film, it may be formed only on one side of the film or on both sides.

本發明之導電性薄膜,必須在如上述基材薄膜之至少一面上層合上述之被膜層,在與形成有被膜層之相反面上視其所需亦可設置增黏塗層、硬性被覆層等之被膜。In the conductive film of the present invention, it is necessary to laminate the above-mentioned film layer on at least one side of the base film, and to provide a tackifying coating, a hard coating layer, etc., depending on the surface on which the film layer is formed. The film.

(導電性薄膜之物性)(physical properties of conductive film)

本發明之導電性薄膜,在溫度60℃且濕度90%下處理240小時後之表面電阻的變化率,為160%以下,較佳者為150%以下。該變化率大於160%時,耐環境性變得不充分,不易長時間安定使用。該變化率可藉由適當設定水溶性化合物(B成分)或交聯劑(C成分)之量予以容易調整,本發明之導電性薄膜,全光線透過率以60%以上較佳,以65%以上更佳,以70%以上尤佳,以80%以上最佳。全光線透過率係以JIS K 7150為基準予以測定。藉由使全光線透過率滿足該要件,可適當使用作為液晶顯示裝置、透明觸控板等之透明電極或電磁波密封材料。全光線透過率可藉由適當設定基材薄膜或被膜層之膜厚予以調整。The rate of change in surface resistance of the conductive film of the present invention after treatment at a temperature of 60 ° C and a humidity of 90% for 240 hours is 160% or less, preferably 150% or less. When the rate of change is more than 160%, the environmental resistance is insufficient, and it is difficult to use it for a long time. The rate of change can be easily adjusted by appropriately setting the amount of the water-soluble compound (component B) or the crosslinking agent (component C). The conductive film of the present invention has a total light transmittance of 60% or more, preferably 65%. The above is better, preferably 70% or more, and 80% or more. The total light transmittance was measured in accordance with JIS K 7150. A transparent electrode or an electromagnetic wave sealing material which is a liquid crystal display device, a transparent touch panel or the like can be suitably used by satisfying the requirement of the total light transmittance. The total light transmittance can be adjusted by appropriately setting the film thickness of the base film or the film layer.

另外,本發明導電性薄膜之被膜層的表面電阻,以10~1×104 Ω/□較佳,以10~5×103 Ω/□範圍更佳。表面電阻在該範圍時,就使用作為液晶顯示裝置、透明觸控板等之透明電極或電磁波密封材料時之電極的機能、或電磁波密封特性而言較佳。Further, the surface resistivity of the coating layer of the conductive film of the present invention is preferably 10 to 1 × 10 4 Ω/□, more preferably 10 to 5 × 10 3 Ω/□. When the surface resistance is in this range, it is preferable to use an electrode or a electromagnetic wave sealing property as a transparent electrode or an electromagnetic wave sealing material such as a liquid crystal display device or a transparent touch panel.

(形態1)(Form 1)

於本發明中,較佳的導電性薄膜例如下述者。In the present invention, a preferred conductive film is, for example, the following.

在基材薄膜之至少一面上層合含有(i)含有含以式(1)所示之重複單位為主的聚陽離子狀之聚噻吩與聚陰離子的導電性高分子(A成分)、(ii)對100質量份A成分而言含有10~1,000質量份在分子中含3個以上光硬化性官能基及氧化乙烯基(-O-CH2 -CH2 -),且氧化乙烯基之合計數為10~30的水溶性化合物(B-1成分),及(iii)對100質量份A成分而言含有10~1,000質量份具環氧丙基之烷氧基矽烷化合物(C-1成分)之組成物予以硬化的被膜層,在溫度60℃且濕度90%下進行處理240小時後之表面電阻的變化率為150%以下較佳。Conductive polymer (component A) containing (i) a polycationic polythiophene containing a repeating unit represented by formula (1) and a polyanion, (ii), at least one surface of the base film, (ii) 10 to 1,000 parts by mass of 100 parts by mass of the A component contains 3 or more photocurable functional groups and oxyethylene groups (-O-CH 2 -CH 2 -) in the molecule, and the total number of oxyethylene groups is 10 to 30 of the water-soluble compound (component B-1), and (iii) 10 to 1,000 parts by mass of the epoxy group-containing alkoxydecane compound (component C-1) for 100 parts by mass of the component A The film layer which has been cured by the composition is preferably subjected to a treatment at a temperature of 60 ° C and a humidity of 90% for 240 hours, and the rate of change in surface resistance is preferably 150% or less.

A成分、B-1成分、C-1成分如上所述。The A component, the B-1 component, and the C-1 component are as described above.

B-1成分之光硬化性官能基,以(甲基)丙烯酸酯基較佳。The photocurable functional group of the component B-1 is preferably a (meth) acrylate group.

B-1成分以上述式(2)~(4)所示之化合物較佳。The compound represented by the above formulas (2) to (4) is preferred as the component B-1.

B-1成分之含量,對100質量份導電性高分子(A成分)而言為10~1,000質量份,較佳者為20~500質量份。The content of the B-1 component is 10 to 1,000 parts by mass, preferably 20 to 500 parts by mass, per 100 parts by mass of the conductive polymer (component A).

C-1成分以具有環氧丙氧基之三烷氧基矽烷較佳。其中,以γ-環氧丙氧基丙基三甲氧基矽烷較佳。C-1成分之含量,對100質量份導電性高分子(A成分)而言為10~1,000質量份,較佳者為20~300質量份,更佳者為30~200質量份。The component C-1 is preferably a trialkoxy decane having a glycidoxy group. Among them, γ-glycidoxypropyltrimethoxydecane is preferred. The content of the component C-1 is 10 to 1,000 parts by mass, preferably 20 to 300 parts by mass, and more preferably 30 to 200 parts by mass, per 100 parts by mass of the conductive polymer (component A).

導電性薄膜以全光線透過率為60%以上、且表面電阻為10~1×104 Ω/□較佳。以在基材薄膜與被膜層之間,具有含聚酯樹脂、及具噁唑啉基及聚氧化亞烷基鏈之丙烯酸樹脂的增黏塗層較佳。基材薄膜以聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯二羧酸酯薄膜較佳。The conductive film preferably has a total light transmittance of 60% or more and a surface resistance of 10 to 1 × 10 4 Ω/□. It is preferred to have a tackifying coating layer having a polyester resin and an oxazoline group and a polyoxyalkylene chain-containing acrylic resin between the substrate film and the film layer. The base film is preferably a polyethylene terephthalate or polyethylene naphthalate dicarboxylate film.

(形態2)(Form 2)

本發明之導電性薄膜,以在基材薄膜之至少一面上層合含有(i)含有含以式(1)所示之重複單位為主的聚陽離子狀之聚噻吩與聚陰離子的導電性高分子(A成分)、(ii)對100質量份A成分而言25~55質量份具有磺酸鹽基及羥基或羧基的水溶性聚酯(B-2成分),及(iii)對100質量份A成分而言10~1,000質量份具環氧丙基之烷氧基矽烷化合物(C-1成分)、與1~16質量份具有環氧丙基之丙烯酸改性聚酯(C-2成分)之組成物予以硬化的被膜層,在溫度60℃且濕度90%下進行處理240小時後之表面電阻的變化率為160%以下較佳。In the conductive film of the present invention, a conductive polymer containing (i) a polycationic polythiophene containing a repeating unit represented by the formula (1) and a polyanion containing at least one of the repeating units represented by the formula (1) is laminated on at least one surface of the base film. (Part A), (ii) 25 to 55 parts by mass of a water-soluble polyester (B-2 component) having a sulfonate group and a hydroxyl group or a carboxyl group per 100 parts by mass of the component A, and (iii) 100 parts by mass A component: 10 to 1,000 parts by mass of an alkoxydecane compound having an epoxypropyl group (component C-1), and 1 to 16 parts by mass of an acrylic modified polyester having an epoxypropyl group (component C-2) The film layer to be cured is preferably subjected to a treatment at a temperature of 60 ° C and a humidity of 90% for 240 hours, and the rate of change in surface resistance is preferably 160% or less.

以全光線透過率為80%以上、且表面電阻為10 Ω/□以上、1×105 Ω/□以下較佳。基材薄膜以聚酯薄膜較佳。The total light transmittance is 80% or more, and the surface resistance is preferably 10 Ω/□ or more and 1 × 10 5 Ω/□ or less. The base film is preferably a polyester film.

A成分、B-2成分、C-1成分、C-2成分如上所述。The A component, the B-2 component, the C-1 component, and the C-2 component are as described above.

B-2成分為由二羧酸成分與二醇成分所形成的聚酯。B-2成分含有磺酸鹽基。磺酸鹽基例如-SO3 Na、-SO3 K所示之磺酸的鹼金屬鹽基。B-2成分中磺酸鹽基之含量,對100莫耳%B-2成分之全部酸成分而言,較佳者為2~10莫耳%,更佳者為5~8莫耳%。B-2成分含有羥基、羧基或此等兩者。羥基或羧基之合計含量,對100莫耳%B-2成分之全部酸成分而言,較佳者為0.1~40莫耳%,更佳者為1~20莫耳%。The component B-2 is a polyester formed of a dicarboxylic acid component and a diol component. The component B-2 contains a sulfonate group. The sulfonate group is an alkali metal salt group of a sulfonic acid represented by -SO 3 Na or -SO 3 K. The content of the sulfonate group in the component B-2 is preferably from 2 to 10 mol%, more preferably from 5 to 8 mol%, based on the total acid component of the 100 mol% B-2 component. The component B-2 contains a hydroxyl group, a carboxyl group or both. The total content of the hydroxyl group or the carboxyl group is preferably from 0.1 to 40 mol%, more preferably from 1 to 20 mol%, based on the total acid component of the 100 mol% B-2 component.

組成物中B-2成分之含量,對100質量份導電性高分子(A成分)而言,較佳者為25~55質量份,更佳者為30~55質量份,最佳者為35~55質量份。The content of the component B-2 in the composition is preferably from 25 to 55 parts by mass, more preferably from 30 to 55 parts by mass, based on 100 parts by mass of the conductive polymer (component A), and the optimum is 35. ~55 parts by mass.

具有環氧丙基之丙烯酸改性聚酯(C-2成分),藉由含有環氧丙基可自己交聯,且與水溶性聚酯(B-2成分)之羥基或羧基進行反應,具有作為交聯劑之機能。環氧丙基之含量,對100莫耳%之C-2成分的丙烯酸成分而言,較佳者為3~20莫耳%,更佳者為5~15莫耳%。藉由含有C-1成分及C-2成分雙方,可維持導電性且可得耐濕熱性優異的導電性薄膜。An acrylic modified polyester (C-2 component) having a glycidyl group, which is self-crosslinkable by containing a glycidyl group, and reacts with a hydroxyl group or a carboxyl group of a water-soluble polyester (component B-2). As a function of the crosslinking agent. The content of the epoxy propyl group is preferably from 3 to 20 mol%, more preferably from 5 to 15 mol%, based on 100 parts by mole of the acrylic component of the C-2 component. By containing both the C-1 component and the C-2 component, it is possible to maintain conductivity and obtain a conductive film excellent in moist heat resistance.

(觸控板)(touchpad)

以使具有導電層之一對電極經由間距器,使導電層對向配置所成的電阻膜式觸控板中,其特徵為至少一方的電極中使用本發明之導電性薄膜較佳。In the resistive film type touch panel in which one of the conductive layers is provided with the counter electrode via the spacer and the conductive layer is disposed opposite to each other, it is preferable that the conductive film of the present invention is used for at least one of the electrodes.

於下述中,藉由實施例更具體地說明本發明。實施例中之份,係指質量份。實施例中各評估係以下述方法進行。In the following, the invention will be more specifically described by way of examples. Parts in the examples mean parts by mass. Each evaluation in the examples was carried out in the following manner.

(1)膜厚(1) Film thickness

增黏塗層及被膜層之厚度,係使用反射分光膜厚計(大塚電子(股)製、商品名「FE-3000」),測定波長300~800nm之反射率,且引用n-k Cauchy之分散式作為典型折射率之波長分散的類似式,藉由光譜之實測值與符合值求取膜厚。The thickness of the adhesion-promoting coating layer and the coating layer is measured by a reflection spectroscopic film thickness meter (manufactured by Otsuka Electronics Co., Ltd., trade name "FE-3000"), and the reflectance at a wavelength of 300 to 800 nm is measured, and n-k Cauchy is cited. Dispersion is a similar form of wavelength dispersion of a typical refractive index, and the film thickness is obtained by the measured value and the coincidence value of the spectrum.

(2)表面電阻(2) Surface resistance

使用三菱化學(股)製Lorester MCP-T600,以JIS K 7194為基準予以測定。測定係測定5處之任意處,且求取此等之平均值。The Lorester MCP-T600 manufactured by Mitsubishi Chemical Corporation was used and measured in accordance with JIS K 7194. The measurement system measures any of the five places, and the average value of these is obtained.

(3)表面電阻變化率(3) Surface resistance change rate

使測定表面電阻之試料加入60℃×90%之恆溫恆濕槽中,進行處理240小時後,再測定表面電阻,以下述式求取表面電阻變化率。The sample for measuring the surface resistance was placed in a constant temperature and humidity chamber at 60 ° C × 90%, and after treatment for 240 hours, the surface resistance was measured, and the surface resistance change rate was obtained by the following formula.

表面電阻變化率(%)=(處理後之表面電阻/處理前之表面電阻)×100Surface resistance change rate (%) = (surface resistance after treatment / surface resistance before treatment) × 100

以該式所示之表面電阻變化率愈小時,係指耐濕熱性愈佳。The smaller the change rate of the surface resistance shown by the formula is, the better the heat and humidity resistance is.

(4)全光線透過率(4) Total light transmittance

以JIS K7150為基準,以史卡(譯音)試驗機(股)製霧度測定器HCM-2B進行測定。The measurement was carried out by using a haze meter HCM-2B manufactured by Sika (transliteration tester) as a reference based on JIS K7150.

(5)被膜強度(被膜密接性)(5) Film strength (film adhesion)

使用學振摩擦試驗機(迪史塔(譯音)產業公司製、商品名:學振型摩擦堅牢度試驗機)實施測定。具體而言,使在10mm2 之紗布上充分含浸水者施加荷重700g,以1次來回/2秒之速度在被膜上來回擦拭10次時,評估被膜之剝離狀態。評估結果如下所示。The measurement was carried out using a vibration vibration tester (manufactured by Di Shita Co., Ltd., trade name: Xue Zhen type friction fastness tester). Specifically, when a load of 700 g was sufficiently applied to a gauze of 10 mm 2 , the peeling state of the film was evaluated by applying a load of 700 g to the film at a speed of 1 round/back/2 seconds. The evaluation results are as follows.

○:被膜沒有被剝離情形△:被剝離、殘留有被膜情形×:完全被剝離、沒有被膜殘留○: The film was not peeled off △: It was peeled off and the film remained. ×: It was completely peeled off, and no film remained.

〔實施例〕[Examples] 實施例1Example 1

<基材薄膜及增黏塗層之形成>使熔融聚對苯二甲酸乙二酯([η]=0.62dl/g、Tg=78℃)藉由塑模押出,藉由常法在冷卻桶中冷卻,形成未延伸膜,然後,朝縱方向進行延伸3.4倍後,在其兩面被覆使由60份下述之聚酯、30份丙烯酸、5份添加劑、5份濕潤劑所成的塗液以離子交換水調整成濃度8%之增黏塗層用塗液,以輥被覆法均勻地被覆。然後,於被覆後使該薄膜朝橫方向、在125℃下進行延伸3.6倍,在220℃下朝寬度方向進行收縮3%予以熱固定,形成增黏塗層,製得厚度188μm之基材薄膜。而且,增黏塗層之厚度為0.04μm。<Formation of Substrate Film and Adhesive Coating Layer> The molten polyethylene terephthalate ([η]=0.62 dl/g, Tg=78 ° C) was extruded by a mold, and the cooling barrel was cooled by a conventional method. The mixture was cooled to form an unstretched film, and then stretched 3.4 times in the longitudinal direction, and then coated on both sides to form a coating liquid composed of 60 parts of the following polyester, 30 parts of acrylic acid, 5 parts of an additive, and 5 parts of a wetting agent. The coating liquid for the adhesion-promoting coating layer adjusted to a concentration of 8% by ion-exchanged water was uniformly coated by a roll coating method. Then, after coating, the film was stretched 3.6 times in the transverse direction at 125 ° C, and heat-fixed by shrinking 3% in the width direction at 220 ° C to form an adhesion-promoting coating to obtain a substrate film having a thickness of 188 μm. . Moreover, the thickness of the adhesion-promoting coating was 0.04 μm.

<增黏塗層用塗液之成分>聚酯:以酸成分為2,6-萘二羧酸65莫耳%/異苯二甲酸30莫耳%/5-鈉磺基異苯二甲酸5莫耳%、醇成分為乙二醇90莫耳%/二乙二醇10莫耳%構成(Tg=80℃、數平均分子量Mn=13,000)。<Component of coating liquid for adhesion-promoting coating> Polyester: acid component is 2,6-naphthalenedicarboxylic acid 65 mol%/isophthalic acid 30 mol%/5-sodium sulfoisophthalic acid 5 The molar % and the alcohol component were composed of ethylene glycol 90 mol % / diethylene glycol 10 mol % (Tg = 80 ° C, number average molecular weight Mn = 13,000).

而且,該聚酯係以特開平6-116487號公報之實施例1記載的方法為基準,如下述予以製造。換言之,在反應器中加入44份2,6-萘二羧酸二甲酯、4份異苯二甲酸二甲酯、34份乙二醇、2份二乙二醇,於其中添加0.05份四丁氧基鈦,在氮氣氣體環境下加熱使溫度控制於230℃,餾去生成的甲醇,進行酯交換反應。然後,使反應系之溫度慢慢地上昇至255℃,使系內減壓為1mmHg,進行聚縮合反應,製得聚酯。In addition, this polyester is manufactured as follows based on the method described in Example 1 of JP-A-6-116487. In other words, 44 parts of dimethyl 2,6-naphthalenedicarboxylate, 4 parts of dimethyl isophthalate, 34 parts of ethylene glycol, 2 parts of diethylene glycol, and 0.05 parts of four were added to the reactor. Titanium butoxide was heated under a nitrogen atmosphere to control the temperature at 230 ° C, and the produced methanol was distilled off to carry out a transesterification reaction. Then, the temperature of the reaction system was gradually raised to 255 ° C, and the internal pressure was reduced to 1 mmHg to carry out a polycondensation reaction to obtain a polyester.

丙烯酸:以甲基丙烯酸甲酯30莫耳%/2-異丙烯基-2-噁唑啉30莫耳%/聚氧化乙烯(n=10)甲基丙烯酸酯10莫耳%/丙烯醯胺30莫耳%所構成(Tg=50℃)。Acrylic acid: methyl methacrylate 30 mol%/2-isopropenyl-2-oxazoline 30 mol%/polyethylene oxide (n=10) methacrylate 10 mol%/acrylamide 30 Mole % is composed (Tg = 50 ° C).

而且,該丙烯酸係以特開昭63-37167號公報之製造例1~3記載的方法為基準,如下述予以製造。換言之,在四口燒瓶中加入3份作為界面活性劑之月桂基磺酸鈉及181份離子交換水,在氮氣氣流中昇溫至60℃,然後,添加0.5份聚合引發劑之過硫酸銨、0.2份亞硝酸氫鈉,另外再於3小時內、使液溫調整為60~70℃下滴入23.3份單體類之甲基丙烯酸甲酯、22.6份2-異丙烯基-2-噁唑啉、40.7份聚氧化乙烯(n=10)甲基丙烯酸、13.3份丙烯醯胺之混合物。滴完後,在同溫度範圍內保持2小時且攪拌下繼續進行反應,然後,予以冷卻,製得固成分為35%之丙烯酸的水分散體。In addition, the acrylic resin is produced as follows based on the method described in Production Examples 1 to 3 of JP-A-63-37167. In other words, 3 parts of sodium lauryl sulfonate as a surfactant and 181 parts of ion-exchanged water were added to a four-necked flask, and the temperature was raised to 60 ° C in a nitrogen gas stream, and then 0.5 part of ammonium persulfate of a polymerization initiator was added, 0.2. Part of sodium hydrogen nitrite, and then add 23.3 parts of monomeric methyl methacrylate and 22.6 parts of 2-isopropenyl-2-oxazoline to the liquid temperature at 60-70 ° C within 3 hours. 40.7 parts of a mixture of polyethylene oxide (n=10) methacrylic acid and 13.3 parts of acrylamide. After the completion of the dropwise addition, the reaction was continued for 2 hours in the same temperature range with stirring, and then cooled to obtain an aqueous dispersion of acrylic acid having a solid content of 35%.

添加劑:二氧化矽填充劑(平均粒系100nm)(日產化學(股)製:商品名史羅迪古斯(譯音)ZL)Additive: cerium oxide filler (average granule 100nm) (Nissan Chemical Co., Ltd.: trade name Strodigus (transliteration) ZL)

濕潤劑:聚氧化乙烯(n=7)月桂醚(三洋化成(股)製商品名奈米亞古迪(譯音)N-70)Wetting agent: Polyethylene oxide (n=7) lauryl ether (Sanyo Chemical Co., Ltd. product name Nami Yagudi (transliteration) N-70)

<被膜層之形成>對97份含有0.5重量%聚(3,4-乙烯基二氧化噻吩)與0.8重量%聚苯乙烯磺酸(數平均分子量Mn=150,000)所成的導電性高分子之水分散體(拜耶魯(譯音)AG製、商品名BaytronP)而言使3份二乙二醇、0.5份γ-環氧丙氧基三甲氧基矽烷(C1)、0.38份作為水溶性化合物(B1)之A-GLY-20E(新)中村化學工業(股)製、具有以式(2)所示之構造、l+m+n=20)、0.015份作為光聚合引發劑之衣魯卡奇亞184(千葉特殊化學公司製)予以混合後,攪拌1小時的塗液,使用邁耶棒被覆於設有上述增黏塗層之基材薄膜上,在140℃下進行乾燥1分鐘,然後,連續進行300mJ/cm2 之UV照射,製得具有被膜層之導電性薄膜。被膜層之厚度為0.08μm。所得的導電性薄膜之特性如表1所示。<Formation of Coating Layer> To 97 parts of a conductive polymer containing 0.5% by weight of poly(3,4-vinyl thiophene) and 0.8% by weight of polystyrenesulfonic acid (number average molecular weight Mn = 150,000) In the case of an aqueous dispersion (by Bayeru AG, trade name BaytronP), 3 parts of diethylene glycol, 0.5 part of γ-glycidoxytrimethoxydecane (C1), and 0.38 parts are used as water-soluble compounds ( B1) A-GLY-20E (new) Nakamura Chemical Industry Co., Ltd., having the structure shown by formula (2), l+m+n=20), 0.015 parts as a photopolymerization initiator, Rukachia 184 ( After mixing, the coating liquid was stirred for 1 hour, and coated on a base film provided with the above-mentioned adhesion-promoting coating using a Meyer rod, and dried at 140 ° C for 1 minute, and then continuously subjected to 300 mJ. UV irradiation of /cm 2 produces a conductive film having a coating layer. The thickness of the coating layer was 0.08 μm. The properties of the obtained conductive film are shown in Table 1.

實施例2Example 2

除使用0.38份之AT-20E(新中村化學工業(股)製、具有式(3)所示之構造、l+m+n=20)作為水溶性化合物(B2)外,與實施例1相同地進行。結果如表1所示。The same procedure as in Example 1 was carried out except that 0.38 parts of AT-20E (manufactured by Shin-Nakamura Chemical Co., Ltd., having the structure represented by the formula (3), and l+m+n=20) was used as the water-soluble compound (B2). The results are shown in Table 1.

實施例3Example 3

除使用1.14份之A-GLY-20E(新中村化學工業(股)製、具有式(2)所示之構造、l+m+n=20)作為水溶性化合物(B1)外,與實施例1相同地進行。結果如表1所示。The same procedure as in Example 1 was carried out except that 1.14 parts of A-GLY-20E (manufactured by Shin-Nakamura Chemical Co., Ltd., having the structure represented by the formula (2), and l+m+n=20) was used as the water-soluble compound (B1). . The results are shown in Table 1.

實施例4Example 4

除使用0.75份之γ-環氧丙氧基三甲氧基矽烷(C1)外,與實施例1相同地進行。結果如表1所示。The same procedure as in Example 1 was carried out except that 0.75 parts of γ-glycidoxytrimethoxydecane (C1) was used. The results are shown in Table 1.

實施例5Example 5

除使用1.0份之γ-環氧丙氧基三甲氧基矽烷(C1)外,與實施例1相同地進行。結果如表1所示。The same procedure as in Example 1 was carried out except that 1.0 part of γ-glycidoxytrimethoxydecane (C1) was used. The results are shown in Table 1.

調製例1Modulation example 1

使97份含有0.5質量%聚(3,4-乙烯二氧化噻吩)與0.8質量%聚苯乙烯磺酸(數平均分子量Mn=150,000)所成的水分散體(拜耶魯AG製、商品名:BaytronP)作為導電性高分子、與3份二乙二醇、0.5份γ-環氧丙氧基三甲氧基矽烷(C1)進行混合,攪拌1小時,製得分散液。在所得的分散液中添加1.8份水溶性聚酯(B3、互應化學公司製、商品名:布拉斯克頓(譯音)RZ-570(固成分25質量%)),進行攪拌15分鐘,製得混合液。混合液之水溶性聚酯(B3)的含量,對100質量份導電性高分子而言為36質量份。97 parts of an aqueous dispersion containing 0.5% by mass of poly(3,4-ethylene thiophene) and 0.8% by mass of polystyrenesulfonic acid (number average molecular weight Mn = 150,000) (by Bayeru AG, trade name: Baytron P) was mixed as a conductive polymer with 3 parts of diethylene glycol and 0.5 part of γ-glycidoxytrimethoxydecane (C1), and stirred for 1 hour to obtain a dispersion. To the obtained dispersion, 1.8 parts of a water-soluble polyester (B3, manufactured by Mutual Chemical Co., Ltd., trade name: Braskton RZ-570 (solid content: 25 mass%)) was added, and the mixture was stirred for 15 minutes. Get a mixture. The content of the water-soluble polyester (B3) in the mixed liquid is 36 parts by mass based on 100 parts by mass of the conductive polymer.

RZ-570係二羧酸成分為對苯二甲酸(80莫耳%)、異苯二甲酸(14莫耳%)、5-Na磺基異苯二甲酸(6莫耳%)所成,二醇成分為由乙二醇(74莫耳%)、二乙二醇(8莫耳%)、六甲二醇(18莫耳%)所成的水溶性聚酯。RZ-570脂重量平均分子量為23,000。The RZ-570-based dicarboxylic acid component is composed of terephthalic acid (80 mol%), isophthalic acid (14 mol%), and 5-Nasulfoisophthalic acid (6 mol%). The alcohol component is a water-soluble polyester composed of ethylene glycol (74 mol%), diethylene glycol (8 mol%), and hexamethylene glycol (18 mol%). RZ-570 fat has a weight average molecular weight of 23,000.

調製例2Modulation example 2

除2.4部水溶性聚酯(B3、互應化學公司製、商品名:布拉斯克頓RZ-570(固成分25質量%)外,進行與調製例1相同的操作,製得混合液。混合液之水溶性聚酯(B3)的含量,對100質量份導電性高分子而言為48質量份。The same operation as in Preparation Example 1 was carried out except that 2.4 water-soluble polyesters (B3, manufactured by Mutual Chemical Co., Ltd., trade name: Blasqueston RZ-570 (solid content: 25 mass%) were used to prepare a mixed liquid. The content of the liquid water-soluble polyester (B3) is 48 parts by mass based on 100 parts by mass of the conductive polymer.

實施例6Example 6

在調製例1所得的混合液中,添加0.2份具有環氧丙基之丙烯酸改性聚酯(C2、高松油脂公司製、商品名:貝斯雷晴A-615GE(固成分25質量%)),進行攪拌15分鐘,製得塗液。To the mixed solution obtained in Preparation Example 1, 0.2 part of an acrylic modified polyester having a glycidyl group (C2, manufactured by Takamatsu Oil Co., Ltd., trade name: Bethley A-615GE (solid content: 25 mass%)) was added. Stirring was carried out for 15 minutes to prepare a coating liquid.

使所得的塗液使用邁耶棒被覆於設置有實施例1之增黏塗層的基材薄膜上,然後,藉由在140℃下進行乾燥處理1分鐘,製得膜厚為100nm之被覆膜的導電性薄膜。被膜層之具環氧丙基的丙烯酸改性聚酯(C2)之含量,對100質量份導電性高分子而言為4質量份。有關所得的導電性薄膜,實施上述之各種測定。結果如表1所示。The obtained coating liquid was coated on the base film provided with the adhesion-promoting coating layer of Example 1 using a Meyer rod, and then dried at 140 ° C for 1 minute to obtain a coating having a film thickness of 100 nm. A conductive film of the film. The content of the epoxy acrylate-modified acrylic polyester (C2) in the coating layer is 4 parts by mass based on 100 parts by mass of the conductive polymer. The above various measurements were carried out on the obtained conductive film. The results are shown in Table 1.

貝斯(譯音)樹脂A-615GE,為對100莫耳%聚酯之二羧酸成分而言具有甲基丙烯酸甲酯(225莫耳%)、甲基丙烯酸環氧丙酯(17莫耳%)之丙烯酸改性聚酯。環氧丙基對100莫耳%丙烯酸成分而言為7莫耳%。此處,聚酯係二羧酸為對苯二甲酸(55莫耳%)、異苯二甲酸(40莫耳%)、5-Na磺基異苯二甲酸(5莫耳%),二醇成分為乙二醇(77莫耳%)、二乙二醇(23莫耳%)所成。貝斯樹脂A-615GE之數平均分子量為7,700,聚酯成分之數平均分子量為3,500,丙烯酸成分之數平均分子量為4,200。Bass resin A-615GE, which has methyl methacrylate (225 mol%) and glycidyl methacrylate (17 mol%) for a 100 mol% polyester dicarboxylic acid component. Acrylic modified polyester. The epoxy propyl group is 7 mole % for the 100 mole % acrylic component. Here, the polyester dicarboxylic acid is terephthalic acid (55 mol%), isophthalic acid (40 mol%), 5-Nasulfoisophthalic acid (5 mol%), diol The ingredients were ethylene glycol (77 mol%) and diethylene glycol (23 mol%). The number average molecular weight of the Bass resin A-615GE is 7,700, the number average molecular weight of the polyester component is 3,500, and the number average molecular weight of the acrylic component is 4,200.

實施例7Example 7

除在調製例1所得的混合液中添加0.4份具有環氧丙基之丙烯酸改性聚酯(C2、高松油脂公司製、商品名:貝斯樹脂A-615GE(固成分25質量%)),進行攪拌15分鐘外,藉由與實施例6相同的操作,製得具有被膜層之導電性薄膜。而且,被膜層中具有環氧丙基之丙烯酸改性聚酯(C2))的含量,對100質量份導電性高分子而言為8質量份。所得的導電性薄膜之特性的測定結果如表1所示。In addition to 0.4 parts of the acrylic acid-modified polyester (C2, manufactured by Takatsuki Oil Co., Ltd., trade name: Beth resin A-615GE (solid content: 25 mass%)), which was added to the mixed liquid obtained in the preparation example 1, A conductive film having a coating layer was obtained by the same operation as in Example 6 except that the mixture was stirred for 15 minutes. Further, the content of the acrylic modified polyester (C2) having a glycidyl group in the coating layer is 8 parts by mass based on 100 parts by mass of the conductive polymer. The measurement results of the characteristics of the obtained conductive film are shown in Table 1.

實施例8Example 8

除在調製例1所得的混合液中添加0.8份具有環氧丙基之丙烯酸改性聚酯(C2、高松油脂公司製、商品名:貝斯樹脂A-615GE(固成分25質量%)),進行攪拌15分鐘外,藉由與實施例6相同的操作,製得具有被膜層之導電性薄膜。而且,被膜層中具有環氧丙基之丙烯酸改性聚酯(C2))的含量,對100質量份導電性高分子而言為16質量份。所得的導電性薄膜之特性的測定結果如表1所示。In addition to 0.8 parts of the acrylic acid-modified polyester (C2, manufactured by Komatsu Oil Co., Ltd., trade name: Bass resin A-615GE (solid content: 25 mass%)), which was added to the mixed liquid obtained in the preparation example 1, A conductive film having a coating layer was obtained by the same operation as in Example 6 except that the mixture was stirred for 15 minutes. Further, the content of the acrylic modified polyester (C2) having a glycidyl group in the coating layer is 16 parts by mass per 100 parts by mass of the conductive polymer. The measurement results of the characteristics of the obtained conductive film are shown in Table 1.

實施例9Example 9

除使用調製例2所得的混合液外,藉由與實施例6相同的操作,製得具有被膜層之導電性薄膜。所得的導電性薄膜之特性的測定結果如表1所示。A conductive film having a coating layer was obtained by the same operation as in Example 6 except that the mixed solution obtained in Preparation Example 2 was used. The measurement results of the characteristics of the obtained conductive film are shown in Table 1.

比較例1Comparative example 1

除僅被覆調製例1所得的混合液外,藉由與實施例1相同的操作,製得具有被膜層之導電性薄膜。所得的導電性薄膜之特性的測定結果如表1所示。A conductive film having a coating layer was obtained by the same operation as in Example 1 except that only the mixed liquid obtained in Preparation Example 1 was coated. The measurement results of the characteristics of the obtained conductive film are shown in Table 1.

〔發明效果〕[effect of the invention]

本發明之導電性薄膜,耐濕熱性優異。而且,本發明之導電性薄膜,導電性、透明性、被膜強度優異。本發明之導電性薄膜,由於可維持透明性與導電性且具有優異的耐濕熱性,故使用於顯示裝置用電極或觸控板用電極時,可長時間安定地使用。The conductive film of the present invention is excellent in moist heat resistance. Further, the conductive film of the present invention is excellent in conductivity, transparency, and film strength. Since the conductive film of the present invention can maintain transparency and conductivity and has excellent moist heat resistance, it can be used stably for a long period of time when it is used for an electrode for a display device or an electrode for a touch panel.

〔產業上之利用價值〕[industrial use value]

本發明之導電性薄膜,由於可維持優異的導電性且具有高的耐濕熱性,故作為觸控板、液晶顯示裝置(LCD)、有機電致光揚元件(OLED)、無機電致光場元件等之透明電極或電磁波密封材料極為有用。The conductive film of the present invention is used as a touch panel, a liquid crystal display device (LCD), an organic electroluminescent element (OLED), an inorganic electroluminescence field because it can maintain excellent conductivity and has high heat and humidity resistance. A transparent electrode or an electromagnetic wave sealing material such as a component is extremely useful.

1...基材薄膜1. . . Substrate film

2...增黏塗層2. . . Viscosity-coated coating

3...被覆層3. . . Coating

4...硬性被覆層4. . . Hard coating

第1圖係為本發明導電性薄膜之一例的截面圖。Fig. 1 is a cross-sectional view showing an example of a conductive film of the present invention.

2...增黏塗層2. . . Viscosity-coated coating

3...被覆層3. . . Coating

4...硬性被覆層4. . . Hard coating

Claims (7)

一種導電性薄膜,其特徵為在基材薄膜之至少一面上層合被膜層,該被膜層係使含有下述(i)~(iii)之組成物硬化而成者;(i)包含含有下述式(1)所示之重複單位為主的聚陽離子狀之聚噻吩與聚陰離子的導電性高分子(A成分)、 式中,R1 及R2 係互相獨立表示氫原子或碳數1~4之烷基,或連結表示可任意被取代的碳數1~12之亞烷基,(ii)對100質量份A成分而言10~1,000質量份之具有選自由氧化乙烯基及磺酸鹽基所成群之至少一種之親水基的水溶性化合物(B成分),在此該B成分為在分子中含有3個以上之光硬化性官能基及氧化乙烯基,且氧化乙烯基之合計數為10~30之水溶性化合物(B-1成分),(iii)對100質量份A成分而言10~1,000質量份之具有環氧丙基之交聯劑(C成分);且導電性薄膜在溫度60℃且濕度90%下進行處理240小時後之表面電阻的變化率為160%以下。A conductive film characterized in that a film layer is laminated on at least one surface of a base film, and the film layer is formed by curing a composition containing the following (i) to (iii); (i) comprising the following a conductive polymer (A component) of a polycationic polythiophene and a polyanion having a repeating unit represented by the formula (1), In the formula, R 1 and R 2 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, or an alkylene group having 1 to 12 carbon atoms which may be optionally substituted, and (ii) 100 parts by mass of A. 10 to 1,000 parts by mass of a water-soluble compound (component B) having at least one hydrophilic group selected from the group consisting of oxyethylene groups and sulfonate groups, wherein the component B contains 3 molecules in the molecule. The above-mentioned photocurable functional group and oxyethylene group, and the total number of oxyethylene groups is 10 to 30 water-soluble compounds (component B-1), and (iii) 10 to 1,000 parts by mass for 100 parts by mass of component A. The crosslinking agent having a glycidyl group (component C); and the rate of change in surface resistance after the conductive film was treated at a temperature of 60 ° C and a humidity of 90% for 240 hours was 160% or less. 一種導電性薄膜,其特徵為在基材薄膜之至少一面上層合被膜層,該被膜層係使含有下述(i)~(iii)之組成物硬化而成者;(i)包含含有下述式(1)所示之重複單位為主的聚陽離子狀之聚噻吩與聚陰離子的導電性高分子(A成分)、 式中,R1 及R2 係互相獨立表示氫原子或碳數1~4之烷基,或連結表示可任意被取代的碳數1~12之亞烷基,(ii)對100質量份A成分而言含有10~1,000質量份之在分子中含3個以上光硬化性官能基及氧化乙烯基,且氧化乙烯基之合計數為10~30的水溶性化合物(B-1成分),(iii)對100質量份A成分而言含有10~1,000質量份具環氧丙基之烷氧基矽烷化合物(C-1成分);且導電性薄膜在溫度60℃且濕度90%下進行處理240小時後之表面電阻的變化率為150%以下。A conductive film characterized in that a film layer is laminated on at least one surface of a base film, and the film layer is formed by curing a composition containing the following (i) to (iii); (i) comprising the following a conductive polymer (A component) of a polycationic polythiophene and a polyanion having a repeating unit represented by the formula (1), In the formula, R 1 and R 2 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, or an alkylene group having 1 to 12 carbon atoms which may be optionally substituted, and (ii) 100 parts by mass of A. The component contains 10 to 1,000 parts by mass of a water-soluble compound (component B-1) having three or more photocurable functional groups and an oxyethylene group in the molecule and having a total number of oxyethylene groups of 10 to 30 ( Iii) 10 to 1,000 parts by mass of the alkoxydecane compound having an epoxypropyl group (component C-1) for 100 parts by mass of the component A; and the conductive film is treated at a temperature of 60 ° C and a humidity of 90%. The rate of change in surface resistance after an hour is 150% or less. 如申請專利範圍第1項或第2項之導電性薄膜,其中光硬化性官能基為(甲基)丙烯酸酯基。 The conductive film of claim 1 or 2, wherein the photocurable functional group is a (meth) acrylate group. 如申請專利範圍第1項或第2項之導電性薄膜,其 中全光線透過率為60%以上,且表面電阻為10~1×104 Ω/□。For example, in the conductive film of claim 1 or 2, the total light transmittance is 60% or more, and the surface resistance is 10 to 1 × 10 4 Ω/□. 如申請專利範圍第1項或第2項之導電性薄膜,其中在基材薄膜與被膜層之間具有增黏塗層,該增黏塗層含有聚酯樹脂、與具有噁唑啉基及聚環氧烷鏈之丙烯酸樹脂。 The conductive film of claim 1 or 2, wherein a thickening coating is provided between the substrate film and the coating layer, the adhesion promoting coating comprising a polyester resin, and having an oxazoline group and a poly An alkylene oxide chain acrylic resin. 如申請專利範圍第1項或第2項之導電性薄膜,其中基材薄膜為聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯二羧酸酯薄膜。 The conductive film of claim 1 or 2, wherein the substrate film is a polyethylene terephthalate or a polyethylene naphthalate dicarboxylate film. 一種觸控板,其係於使具有導電層之一對電極經由間距器,使導電層對向配置所成的電阻膜式觸控板,其特徵為至少一方的電極中使用如申請專利範圍第1~6項中任一項之導電性薄膜。A touch panel is a resistive film type touch panel in which a pair of conductive layers are disposed via a spacer and a conductive layer is disposed opposite to each other, and is characterized in that at least one of the electrodes is used as claimed in the patent scope A conductive film of any one of items 1 to 6.
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