TWI385274B - Vapor-phase growth apparatus and vapor-phase growth method - Google Patents

Vapor-phase growth apparatus and vapor-phase growth method Download PDF

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TWI385274B
TWI385274B TW99109180A TW99109180A TWI385274B TW I385274 B TWI385274 B TW I385274B TW 99109180 A TW99109180 A TW 99109180A TW 99109180 A TW99109180 A TW 99109180A TW I385274 B TWI385274 B TW I385274B
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substrate
gas
shower
plate
shower plate
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TW99109180A
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TW201109464A (en
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Toshinori Okada
Kazuhiro Uneyama
Hidekazu Sakagami
Toshiki Tsuboi
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Sharp Kk
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45563Gas nozzles
    • C23C16/45565Shower nozzles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45563Gas nozzles
    • C23C16/45572Cooled nozzles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45563Gas nozzles
    • C23C16/45574Nozzles for more than one gas

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Vapour Deposition (AREA)

Description

氣相成長裝置及氣相成長方法 Vapor phase growth device and vapor phase growth method

本發明係關於一種例如縱型簇射頭型MOCVD(Metal Organic Chemical Vapor Deposition,金屬有機氣相沈積)等之氣相成長裝置及氣相成長方法。 The present invention relates to a vapor phase growth apparatus and a vapor phase growth method such as a MOCVD (Metal Organic Chemical Vapor Deposition).

先前,於使用化合物半導體材料之發光二極體、半導體雷射、宇宙用太陽能裝置、及高速裝置之製造中,使用將三甲基鎵(TMG)或三甲基鋁(TMA)等有機金屬氣體、及氨氣(NH3)、膦(PH3)或胂(AsH3)等氫化合物氣體作為有助於成膜之原料氣體而導入至成長室內來成長化合物半導體結晶的MOCVD(Metal Organic Chemical Vapor Deposition)法。 Previously, organic metal gases such as trimethylgallium (TMG) or trimethylaluminum (TMA) were used in the manufacture of light-emitting diodes, semiconductor lasers, solar devices for the universe, and high-speed devices using compound semiconductor materials. And a hydrogen compound gas such as ammonia (NH 3 ), phosphine (PH 3 ) or cesium (AsH 3 ), which is introduced into the growth chamber as a material gas which contributes to film formation, and grows a compound semiconductor crystal by MOCVD (Metal Organic Chemical Vapor) Deposition) method.

MOCVD法係將上述原料氣體與載氣一起導入至成長室內並加熱,於特定之基板上進行氣相反應,藉此於該基板上成長化合物半導體結晶之方法。於使用有MOCVD法之化合物半導體結晶之製造中,常常有如下較高的要求:使所成長之化合物半導體結晶之品質提高,並抑制成本,如何最大限度地確保良率與生產能力。 The MOCVD method is a method in which a raw material gas is introduced into a growth chamber together with a carrier gas, heated, and a gas phase reaction is performed on a specific substrate to grow a compound semiconductor crystal on the substrate. In the production of a compound semiconductor crystal having an MOCVD method, there is often a demand for improving the quality of the grown compound semiconductor crystal, suppressing the cost, and maximizing the yield and productivity.

圖9中圖示有用於MOCVD法之先前之縱型簇射頭型MOCVD裝置之一例的模式性構成。 A schematic configuration of an example of a conventional vertical showerhead type MOCVD apparatus for MOCVD is illustrated in FIG.

於該MOCVD裝置中,連接有用以自氣體供給源102向反應爐101內部之成長室111內導入反應氣體及惰性氣體之氣體配管103,於反應爐101之內部之成長室111的上部,設 置有簇射板110作為氣體導入部,該簇射板110含有用以向該成長室111內導入反應氣體及惰性氣體之複數之氣體噴出孔。 In the MOCVD apparatus, a gas pipe 103 for introducing a reaction gas and an inert gas into the growth chamber 111 inside the reaction furnace 101 from the gas supply source 102 is connected to the upper portion of the growth chamber 111 inside the reaction furnace 101. The shower plate 110 is provided as a gas introduction portion, and the shower plate 110 includes a plurality of gas ejection holes for introducing a reaction gas and an inert gas into the growth chamber 111.

又,於反應爐101之成長室111之下部中央,設置有藉由未圖示之致動器而可自由旋轉之旋轉軸112,於該旋轉軸112之前端,以與簇射板110相對向之方式安裝有晶座108。於上述晶座108之下部,安裝有用以加熱該晶座108之加熱器109。 Further, a rotating shaft 112 that is rotatable by an actuator (not shown) is provided at the center of the lower portion of the growth chamber 111 of the reaction furnace 101, and is opposed to the shower plate 110 at the front end of the rotating shaft 112. The crystal holder 108 is mounted in a manner. A heater 109 for heating the crystal holder 108 is mounted below the wafer holder 108.

進而,於反應爐101之下部,設置有用以將該反應爐101之內部之成長室111內的氣體排出至外部之氣體排氣部104。該氣體排氣部104經由排放管線(purge line)105而連接於用以使所排出之氣體無毒化之廢氣處理裝置106。 Further, a gas exhausting portion 104 for discharging the gas in the growth chamber 111 inside the reaction furnace 101 to the outside is provided in the lower portion of the reaction furnace 101. The gas exhaust unit 104 is connected to an exhaust gas treatment device 106 for detoxifying the discharged gas via a purge line 105.

於上述構成之縱型簇射頭型MOCVD裝置中,在成長化合物半導體結晶之情形時,首先,於晶座108上設置基板107,藉由旋轉軸112之旋轉而使晶座108旋轉,藉由加熱器109之加熱,將基板107經由晶座108而加熱至特定之溫度。其後,自形成於簇射板110上之複數之氣體噴出孔向反應爐101內部之成長室111內導入反應氣體及惰性氣體。 In the above-described vertical showerhead type MOCVD apparatus, in the case of growing a compound semiconductor crystal, first, a substrate 107 is provided on the wafer holder 108, and the crystal holder 108 is rotated by the rotation of the rotary shaft 112, by Heating of the heater 109 heats the substrate 107 to a specific temperature via the crystal holder 108. Thereafter, a plurality of gas ejection holes formed in the shower plate 110 are introduced into the growth chamber 111 inside the reaction furnace 101 to introduce a reaction gas and an inert gas.

作為供給複數之反應氣體以於基板107上進行反應而形成薄膜之方法,先前採用如下方法:於簇射頭中混合複數之氣體,自設置於簇射板110上之多個氣體噴出口向基板107噴出反應氣體。 As a method of supplying a plurality of reaction gases to form a thin film by reacting on the substrate 107, a method of mixing a plurality of gases in the shower head from a plurality of gas ejection ports provided on the shower plate 110 toward the substrate has been conventionally employed. 107 ejects the reaction gas.

然而,於該方法中,由於來自基板107及晶座108之熱之影響,簇射板110之表面會受到加熱,故於簇射板110之表 面進行一部分化學反應。由此產生如下問題:於簇射板110之表面形成生成物,導致簇射板110之氣體噴出孔被生成物堵塞;以及附著於簇射板110表面之附著物落下至基板107上而產生不良。 However, in this method, the surface of the shower plate 110 is heated due to the influence of heat from the substrate 107 and the crystal holder 108, so that the surface of the shower plate 110 A part of the chemical reaction is carried out. This causes a problem that a product is formed on the surface of the shower plate 110, causing the gas ejection holes of the shower plate 110 to be clogged by the product; and the adhering matter attached to the surface of the shower plate 110 is dropped onto the substrate 107 to cause a defect. .

為了解決該問題,揭示有如下方法:例如於專利文獻1所揭示之反應容器200中,如圖10所示,將複數之反應氣體以經各簇射頭導管201、202而分離之狀態供給至成長室203,且於成長室203側設置冷卻各簇射頭導管201、202之冷卻腔室204。於該反應容器200中,由於分別導入有複數之反應氣體,故於簇射表面附近,氣體之混合較少,並且可冷卻簇射表面,難以引起簇射表面附近之氣相成長,因此可抑制生成物附著於簇射表面。 In order to solve this problem, for example, in the reaction container 200 disclosed in Patent Document 1, as shown in FIG. 10, a plurality of reaction gases are supplied to each other in a state separated by the respective shower head tubes 201 and 202. The growth chamber 203 is provided with a cooling chamber 204 for cooling the respective cluster head tubes 201 and 202 on the growth chamber 203 side. In the reaction vessel 200, since a plurality of reactive gases are introduced, the gas mixture is less in the vicinity of the shower surface, and the shower surface can be cooled, which makes it difficult to cause vapor phase growth near the shower surface, thereby suppressing The resultant adheres to the shower surface.

且說,於基板上為了生產性及再現性良好地成長出均勻之膜厚分布及組成比分布之薄膜,必需使反應氣體於基板上以均等之溫度分布來進行氣相反應。 In addition, it is necessary to form a film having a uniform film thickness distribution and a composition ratio distribution on the substrate for good productivity and reproducibility, and it is necessary to carry out a gas phase reaction on the substrate with a uniform temperature distribution on the substrate.

又,必需防止原料氣體彼此在到達基板前發生反應而產生加成化合物,防止雜質混入至薄膜中,提高工作率。 Further, it is necessary to prevent the raw material gases from reacting with each other before reaching the substrate to generate an addition compound, thereby preventing impurities from being mixed into the film and improving the working ratio.

對此,於上述專利文獻1所揭示之圖10所示之反應容器200中,可抑制簇射表面之生成物附著,但原料氣體會因擴散而混合,產生氣相反應,故於簇射表面附著不少生成物,若不定期進行清洗,則會引起孔堵塞。又,所附著之生成物落下至被處理基板上,使雜質混入至薄膜中。進而,於清洗時,要拆卸簇射頭205自身來進行清洗,故於更換時,必需使成長室203開放於大氣中,導致工作率降 低。 On the other hand, in the reaction container 200 shown in FIG. 10 disclosed in Patent Document 1, it is possible to suppress the adhesion of the product on the shower surface, but the material gas is mixed by diffusion, and a gas phase reaction occurs, so that the shower surface is formed. A lot of products are attached, and if it is not cleaned regularly, it will cause blockage of the holes. Further, the adhered product falls onto the substrate to be processed, and impurities are mixed into the film. Further, at the time of cleaning, the shower head 205 itself is removed and cleaned. Therefore, when replacing, it is necessary to open the growth chamber 203 to the atmosphere, resulting in a drop in work rate. low.

因此,提出如下方法:於專利文獻2所揭示之電漿CVD成膜裝置中,如圖11所示,使用對應於簇射頭之含有細孔的簇射板301,以螺夾302、302固定簇射板,覆蓋簇射表面。因簇射板301之存在,故附著物會成膜於覆蓋層上,藉由定期更換簇射板301,可防止發生附著物落下至基板上等不良情形。 Therefore, in the plasma CVD film forming apparatus disclosed in Patent Document 2, as shown in FIG. 11, a shower plate 301 containing pores corresponding to the shower head is used, and the screw clips 302 and 302 are fixed. A shower plate that covers the shower surface. Due to the presence of the shower plate 301, the deposit is formed on the cover layer, and by periodically replacing the shower plate 301, it is possible to prevent the occurrence of a drop of the deposit onto the substrate.

如此,於專利文獻2所揭示之電漿CVD成膜裝置中,對簇射表面安裝簇射板301,藉此,即便會生成附著物,亦可僅藉由更換簇射板301而容易地對應,與對簇射頭自身進行清洗之情形相比,工作率之降低亦變小。 As described above, in the plasma CVD film forming apparatus disclosed in Patent Document 2, the shower plate 301 is attached to the shower surface, whereby even if deposits are generated, the shower plate 301 can be easily replaced only by replacing the shower plate 301. Compared with the case where the shower head itself is cleaned, the reduction in the work rate is also small.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本國公開專利公報「特開平8-91989號公報(1996年4月9日公開)」 [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei 8-91989 (published on April 9, 1996)

[專利文獻2]日本國公開專利公報「特開平11-131239號公報(1999年5月18日公開)」 [Patent Document 2] Japanese Laid-Open Patent Publication No. Hei 11-131239 (published on May 18, 1999)

然而,若將上述先前之專利文獻2所揭示之方法用於上述先前之專利文獻1中所揭示之方法,則由於基板加熱器與加熱區域之關係,簇射板會產生溫度較高之區域與較低之區域,於溫度較高之區域,在簇射板表面會形成牢固之生成物,而於溫度較低之區域(最外周區域),在簇射板表 面會形成片狀之容易剝離之生成物,並作為污染物附著於被處理基板,從而產生膜質及均勻性劣化之問題。 However, if the method disclosed in the above-mentioned prior patent document 2 is used in the method disclosed in the above-mentioned prior patent document 1, the shower plate generates a region having a higher temperature due to the relationship between the substrate heater and the heating region. In the lower region, in the higher temperature region, a strong product is formed on the surface of the shower plate, and in the lower temperature region (outer peripheral region), in the shower plate table The surface is formed into a sheet-like product which is easily peeled off, and adheres to the substrate to be treated as a contaminant, thereby causing a problem of deterioration in film quality and uniformity.

本發明係鑒於上述先前之問題點而完成者,其目的在於提供一種於簇射頭表面設置簇射板,可抑制形成於簇射板表面之生成物之剝離,從而確保被處理基板上之膜均勻性及膜再現性的氣相成長裝置及氣相成長方法。 The present invention has been made in view of the above problems, and an object thereof is to provide a shower plate on a surface of a shower head, which can suppress peeling of a product formed on a surface of a shower plate, thereby ensuring a film on a substrate to be processed. A vapor phase growth apparatus and a vapor phase growth method for uniformity and film reproducibility.

為解決上述課題,本發明之氣相成長裝置係於反應爐內包含:載置有被處理基板之基板保持構件;加熱被處理基板之基板加熱器;配設有複數之氣體噴出孔之簇射頭;及載置於上述簇射頭上且配設有複數之板孔之簇射板;自上述簇射頭起,通過該簇射頭之氣體噴出孔及簇射板之板孔而向收納被處理基板之成長室內供給氣體,以於被處理基板上成膜,其特徵在於:於較上述基板保持構件之經基板加熱器所加熱之區域更外側,且與上述基板保持構件之對向面,在上述簇射頭上靠近配置有簇射板之面上,形成有低導熱區域。 In order to solve the above problems, the vapor phase growth apparatus of the present invention comprises a substrate holding member on which a substrate to be processed is placed, a substrate heater for heating the substrate to be processed, and a shower with a plurality of gas ejection holes. And a shower plate placed on the shower head and provided with a plurality of plate holes; from the shower head, through the gas ejection hole of the shower head and the plate hole of the shower plate, the storage is Forming a gas in the growth chamber of the substrate to form a film on the substrate to be processed, wherein the substrate holding member is outside the region heated by the substrate heater and facing the substrate holding member. A low heat conduction region is formed on the surface of the shower head adjacent to the shower plate.

又,換言之,本發明之氣相成長裝置之上述構成可如下所述。即,換言之,為了解決上述課題,本發明之氣相成長裝置係於成長室內包含:基板保持構件,其載置被處理基板;基板加熱器,其藉由加熱上述基板保持構件之一部分而對載置於基板保持構件上之被處理基板進行加熱;簇射頭,其配設有複數之氣體噴出孔;及簇射板,其配設於上述簇射頭之形成有上述複數之氣體噴出孔之側,且配設 有複數之與該氣體噴出孔連通之板孔;自氣體供給源通過上述氣體噴出孔、進而通過上述板孔而向收納有被處理基板之上述成長室內供給氣體,藉此於該被處理基板上成膜,其特徵在於:在上述簇射頭與上述簇射板之間之一部分區域上,設置有較構成該簇射板之材料顯示更低導熱性之低導熱區域,上述低導熱區域係設置於與存在於較上述基板保持構件之經基板加熱器所加熱之區域更外側之非加熱區域相對向的區域上。 Further, in other words, the above-described configuration of the vapor phase growth apparatus of the present invention can be as follows. In other words, in order to solve the above problems, the vapor phase growth apparatus of the present invention includes a substrate holding member on which a substrate to be processed is placed, and a substrate heater that is heated by heating one of the substrate holding members. The substrate to be processed placed on the substrate holding member is heated; the shower head is provided with a plurality of gas ejection holes; and the shower plate is disposed on the plurality of gas ejection holes formed by the shower head Side, and equipped a plurality of plate holes communicating with the gas ejection holes; and the gas supply holes are supplied from the gas supply holes through the gas holes, and the gas is supplied to the growth chamber in which the substrate to be processed is stored through the plate holes, thereby being processed on the substrate to be processed Forming a film, characterized in that: a portion of the region between the shower head and the shower plate is provided with a low heat conduction region exhibiting lower thermal conductivity than a material constituting the shower plate, and the low heat conduction region is provided It is in a region opposed to the non-heating region existing outside the region heated by the substrate heater of the substrate holding member.

於簇射頭中,為了抑制簇射頭表面附著有生成物,簇射頭之最表面藉由冷媒而受到溫度控制,冷媒流通之區域係遍及簇射頭整個面。其原因在於,在僅對一部分進行溫度控制時,簇射頭面上會產生溫度分布,簇射頭會因熱膨脹而產生形變。於如上所述之簇射頭面上設置有簇射板之情形時,被處理基板側由來自基板加熱器之熱而被加熱,溫度會上升,但周邊部,特別是於側面排氣流路中,來自基板加熱器之加熱量較少,溫度上升較低,自與簇射頭相接之面開始冷卻,故簇射板之外周區域之溫度會低於中央部。 In the shower head, in order to suppress the adhesion of the product on the surface of the shower head, the outermost surface of the shower head is temperature-controlled by the refrigerant, and the area through which the refrigerant flows is spread over the entire surface of the shower head. The reason for this is that when only a part of the temperature is controlled, a temperature distribution occurs on the shower head surface, and the shower head is deformed by thermal expansion. In the case where the shower plate is provided on the shower head surface as described above, the substrate side to be processed is heated by the heat from the substrate heater, and the temperature rises, but the peripheral portion, particularly the side exhaust flow path. In the middle, the heating amount from the substrate heater is small, the temperature rise is low, and the surface is cooled from the surface in contact with the shower head, so the temperature in the outer peripheral region of the shower plate is lower than that in the central portion.

於具有該種溫度分布之簇射板中,於中央之溫度較高之區域上,形成有牢固固著於簇射板表面之生成物,於周邊之溫度較低之區域上,形成有片狀之容易剝離之生成物。 In the shower plate having such a temperature distribution, a product firmly fixed to the surface of the shower plate is formed in a region having a high temperature in the center, and a sheet is formed on a region having a low temperature in the periphery. The product that is easily peeled off.

然而,根據上述發明,於較上述基板保持構件之經基板加熱器所加熱之區域更外側,且與上述基板保持構件之對向面,在上述簇射頭上靠近配置有簇射板之面上,形成有 低導熱區域,故來自簇射頭之冷卻會消失,藉由來自基板加熱器之加熱、及來自板孔設置區域之導熱,可使簇射板溫度上升,且遍及簇射板之整個面而形成牢固固著之生成物。因此,可提供一種能抑制形成於簇射板表面之生成物剝離、可確保被處理基板上之膜均勻性及膜再現性的氣相成長裝置及氣相成長方法。 According to the above aspect of the invention, the surface of the substrate holding member that is heated by the substrate heater is further outside the surface of the substrate holding member, and the shower head is disposed closer to the surface on which the shower plate is disposed. Formed The low heat conduction area, the cooling from the shower head disappears, and the temperature of the shower plate rises and the entire surface of the shower plate is formed by the heating from the substrate heater and the heat conduction from the plate hole installation region. Firmly fixed product. Therefore, it is possible to provide a vapor phase growth apparatus and a vapor phase growth method capable of suppressing peeling of products formed on the surface of the shower plate and ensuring film uniformity and film reproducibility on the substrate to be processed.

本發明之其他目的、特徵、及優點可藉由以下所示之記載而充分瞭解。又,本發明之有利方面可藉由參照隨附圖式進行如下說明而明白。 Other objects, features, and advantages of the present invention will be made apparent from the description appended claims. Further, the advantageous aspects of the present invention can be understood by referring to the following description with reference to the accompanying drawings.

如上所述,本發明之氣相成長裝置係於較基板保持構件之經基板加熱器所加熱之區域更外側,且與基板保持構件之對向面,在上述簇射頭上靠近配置有簇射板之面上,形成有低導熱區域。 As described above, the vapor phase growth apparatus of the present invention is disposed on the outer side of the substrate holding member heated by the substrate heater and on the opposite side of the substrate holding member, and the shower plate is disposed on the shower head. On the surface, a low heat conduction area is formed.

又,如上所述,本發明之氣相成長方法係於較基板保持構件之經基板加熱器所加熱之區域更外側,且與基板保持構件之對向面,在上述簇射頭上靠近配置有簇射板之面上,形成低導熱區域,並通過該氣體噴出孔及板孔供給氣體而成膜。 Further, as described above, the vapor phase growth method of the present invention is disposed on the outer side of the substrate holding member which is heated by the substrate heater, and is disposed on the opposite side of the substrate holding member, and is disposed on the shower head. On the surface of the plate, a low heat conduction region is formed, and a gas is supplied through the gas ejection hole and the plate hole to form a film.

因此,發揮如下效果:可提供一種氣相成長裝置及氣相成長方法,該氣相成長裝置係於較基板保持構件之經基板加熱器所加熱之區域更外側,且與基板保持構件之對向面,在上述簇射頭上靠近配置有簇射板之面上,形成低導熱區域,藉此可遍及簇射板整個面而形成牢固固著之生成 物,抑制形成於簇射板表面之生成物剝離,從而可確保被處理基板上之膜均勻性及膜再現性。 Therefore, there is provided an effect of providing a vapor phase growth apparatus which is located outside the region heated by the substrate heater of the substrate holding member and which is opposed to the substrate holding member, and a vapor phase growth method. a surface on the surface of the shower head adjacent to the shower plate to form a low heat conduction region, thereby forming a solid fixation over the entire surface of the shower plate The substance suppresses peeling of the product formed on the surface of the shower plate, thereby ensuring film uniformity and film reproducibility on the substrate to be processed.

根據圖1來說明本發明之一實施形態為如下所述。再者,於本發明之圖式中,相同之參照符號係表示相同部分或相當部分。 An embodiment of the present invention will be described below with reference to Fig. 1 . In the drawings, the same reference numerals are used to refer to the same or equivalent parts.

圖1表示本發明之作為氣相成長裝置之MOCVD(Metal Organic Chemical Vapor Deposition:有機金屬氣相沈積)裝置之一例的縱型簇射頭型之MOCVD裝置10之模式性構成之一例。 Fig. 1 shows an example of a schematic configuration of a vertical showerhead type MOCVD apparatus 10 which is an example of a MOCVD (Metal Organic Chemical Vapor Deposition) apparatus as a vapor phase growth apparatus of the present invention.

如圖1所示,本實施形態之MOCVD裝置10包含:反應爐2,其含有作為將內部與大氣側隔離而保持氣密狀態之成長室的反應室1;基板保持構件4,其設置於上述反應室1之內部,載置被處理基板3;及簇射頭20,其與上述基板保持構件4相對向,且於底面具有簇射板30。又,藉由設置於反應爐2內部之反應室隔離壁7而分離成反應室1與反應外部空間8,於反應外部空間8內,藉由淨化氣體供給管25而被導入有淨化氣體(N2氣體或H2氣體)。 As shown in Fig. 1, the MOCVD apparatus 10 of the present embodiment includes a reaction furnace 2 including a reaction chamber 1 as a growth chamber that is kept in an airtight state by isolating the inside from the atmosphere side, and a substrate holding member 4 provided above. The substrate to be processed 3 is placed inside the reaction chamber 1, and the shower head 20 faces the substrate holding member 4 and has a shower plate 30 on the bottom surface. Moreover, the reaction chamber 1 and the reaction external space 8 are separated by the reaction chamber partition wall 7 provided inside the reaction furnace 2, and the purge gas is introduced into the reaction external space 8 by the purge gas supply pipe 25. 2 gas or H 2 gas).

上述基板保持構件4係安裝於旋轉傳達構件5之一端,旋轉傳達構件5藉由未圖示之旋轉機構而可自轉。又,於基板保持構件4之下側,設置有基板加熱器6。 The substrate holding member 4 is attached to one end of the rotation transmitting member 5, and the rotation transmitting member 5 is rotatable by a rotating mechanism (not shown). Further, a substrate heater 6 is provided on the lower side of the substrate holding member 4.

於以上述MOCVD裝置10而於被處理基板3之主表面上形成薄膜時,使原料氣體(以下僅稱作氣體)自簇射頭20起,通過氣體噴出孔H3、H5,並通過設置於簇射頭20下側之 簇射板30之板孔31而導入至反應室1內。此時,利用基板加熱器6,經由基板保持構件4而加熱被處理基板3,促進該被處理基板3上之成膜化學反應,藉此於被處理基板3上形成薄膜。通過被處理基板3上之氣體係自氣體排出口1a排出。 When a thin film is formed on the main surface of the substrate 3 to be processed by the above-described MOCVD apparatus 10, a source gas (hereinafter simply referred to as a gas) is passed from the shower head 20, passes through the gas ejection holes H3 and H5, and is disposed in the cluster. The lower side of the shot 20 The plate holes 31 of the shower plate 30 are introduced into the reaction chamber 1. At this time, the substrate heater 6 is used to heat the substrate 3 to be processed via the substrate holding member 4, and the film formation chemical reaction on the substrate to be processed 3 is promoted, whereby a film is formed on the substrate 3 to be processed. The gas system on the substrate to be processed 3 is discharged from the gas discharge port 1a.

繼而,對本實施形態之特徵性結構、即簇射頭20及簇射板30之詳細結構進行說明。 Next, the detailed configuration of the showerhead 20 and the shower plate 30, which are characteristic features of the present embodiment, will be described.

上述簇射頭20包含:充滿第一氣體之第一氣體分配空間23;充滿與上述第一氣體不同之第二氣體的第二氣體分配空間24;及充滿對上述第一氣體及第二氣體進行冷卻之冷媒的冷媒空間22;該等各空間被依序積層,即自被處理基板3側依序積層冷媒空間22、第一氣體分配空間23、及第二氣體分配空間24。並且,於簇射頭20之下側,亦即被處理基板3側,靠近配置有簇射板30。 The shower head 20 includes: a first gas distribution space 23 filled with a first gas; a second gas distribution space 24 filled with a second gas different from the first gas; and a full charge of the first gas and the second gas The refrigerant space 22 of the cooled refrigerant; the spaces are sequentially stacked, that is, the refrigerant space 22, the first gas distribution space 23, and the second gas distribution space 24 are sequentially stacked from the side of the substrate 3 to be processed. Further, on the lower side of the shower head 20, that is, on the side of the substrate 3 to be processed, the shower plate 30 is disposed close to it.

於上述第二氣體分配空間24中,自第二氣體導入口24a導入有第二氣體,並且導入至第二氣體分配空間24之第二氣體係貫通第一氣體分配空間23及冷媒空間22,且通過含有與簇射板30之板孔31連通之氣體噴出孔H5的複數之第二氣體供給管24b而噴出至反應室1。 In the second gas distribution space 24, a second gas is introduced from the second gas introduction port 24a, and the second gas system introduced into the second gas distribution space 24 passes through the first gas distribution space 23 and the refrigerant space 22, and The second gas supply pipe 24b including the gas discharge holes H5 communicating with the plate holes 31 of the shower plate 30 is discharged to the reaction chamber 1.

又,於第一氣體分配空間23中,自第一氣體導入口23a導入有第一氣體,並且導入至第一氣體分配空間23之第一氣體係貫通冷媒空間22,且通過含有與簇射板30之板孔31連通之氣體噴出孔H3的複數之第一氣體供給管23b而噴出至反應室1。 Further, in the first gas distribution space 23, the first gas is introduced from the first gas introduction port 23a, and the first gas system introduced into the first gas distribution space 23 passes through the refrigerant space 22, and passes through the shower plate. The first gas supply pipe 23b of the plurality of gas ejection holes H3 that the plate holes 31 communicate with is discharged to the reaction chamber 1.

因此,第一氣體及第二氣體係並未於簇射頭20中混合,而是獨立地噴出至反應室1。 Therefore, the first gas and the second gas system are not mixed in the shower head 20, but are independently ejected to the reaction chamber 1.

如圖1所示,上述簇射頭20係為了與反應爐2保持氣密狀態而以O環7a來密封,簇射頭20與反應爐2係可拆卸地構成。又,在第一氣體分配空間23與第二氣體分配空間24之間,設置有O環7b,在第二氣體分配空間24與其頂板之間,亦設置有O環7c,藉此,各空間可分離,且保持各空間之氣密狀態。 As shown in Fig. 1, the shower head 20 is sealed by an O-ring 7a in order to maintain an airtight state with the reaction furnace 2, and the shower head 20 and the reaction furnace 2 are detachably configured. Further, an O-ring 7b is provided between the first gas distribution space 23 and the second gas distribution space 24, and an O-ring 7c is also disposed between the second gas distribution space 24 and the top plate thereof, whereby each space can be Separate and maintain the airtight state of each space.

又,簇射板30係設置成藉由未圖示之螺釘等而密著並固定於簇射頭20之簇射頭下部壁面20a。 Moreover, the shower plate 30 is provided so as to be adhered to and fixed to the shower head lower wall surface 20a of the shower head 20 by a screw or the like (not shown).

利用基板加熱器6,經由基板保持構件4而加熱被處理基板3,促進該被處理基板3上之成膜化學反應,藉此於被處理基板3上形成薄膜,故基板保持構件4自身之溫度較高,位於其對向面之簇射板30係於較基板保持構件4之經基板加熱器6所加熱之區域更外側,亦即於圖2中之加熱區域藉由基板保持構件4而加熱,基板保持構件4之對向面以外之簇射板30係存在於非加熱區域,來自基板保持構件4之熱難以到達。又,簇射頭20具有冷媒空間22,簇射頭20之簇射頭下部壁面20a之整個面經冷媒空間22而冷卻,故可將溫度控制為均勻。 The substrate heater 6 is used to heat the substrate 3 to be processed via the substrate holding member 4, and the film formation chemical reaction on the substrate 3 is promoted, whereby a film is formed on the substrate 3 to be processed, so that the temperature of the substrate holding member 4 itself Higher, the shower plate 30 on the opposite side is outside the region heated by the substrate heater 6 of the substrate holding member 4, that is, the heating region in FIG. 2 is heated by the substrate holding member 4. The shower plate 30 other than the opposing surface of the substrate holding member 4 is present in the non-heating region, and heat from the substrate holding member 4 is hard to reach. Further, the shower head 20 has the refrigerant space 22, and the entire surface of the shower head lower wall surface 20a of the shower head 20 is cooled by the refrigerant space 22, so that the temperature can be controlled to be uniform.

圖5係表示設置有先前之簇射板之情形時的圖1中之A部區域之放大圖。由於簇射頭下部壁面20a溫度保持為均勻,故簇射板30之被處理基板3側之簇射板壁面30a之溫度係根據來自基板保持構件4之加熱而決定。因此,關於簇 射板壁面30a之溫度,於圖5中之加熱區域溫度較高,於非加熱區域溫度變低。圖6(a)係設置有先前之簇射板之情形時的成膜後之簇射板壁面30a之部分放大照片。由圖6(a)亦可瞭解,於加熱區域,並未見生成物44中膜剝落等,而是生成完美之薄膜。然而,於非加熱區域,生成有可見生成物中膜剝落(以下,稱作剝離生成物45)之雜晶。亦即,簇射板30a壁面溫度係於非加熱區域變低,故會生成如圖6(a)所示之剝離生成物45。 Fig. 5 is an enlarged view showing a portion A of Fig. 1 when a previous shower plate is provided. Since the temperature of the shower head lower wall surface 20a is kept uniform, the temperature of the shower plate wall surface 30a of the shower substrate 30 on the substrate 3 side to be processed is determined according to the heating from the substrate holding member 4. So about clusters The temperature of the wall surface 30a of the plate is higher in the heating zone in Fig. 5, and becomes lower in the non-heating zone. Fig. 6(a) is a partially enlarged photograph of the shower plate wall surface 30a after film formation in the case where the previous shower plate is provided. It can also be understood from Fig. 6(a) that in the heated region, no film peeling or the like in the product 44 is observed, but a perfect film is produced. However, in the non-heating region, a crystal having a film peeling in the visible product (hereinafter referred to as a peeling product 45) is formed. That is, the wall surface temperature of the shower plate 30a becomes lower in the non-heating region, so that the peeling product 45 as shown in Fig. 6(a) is generated.

另一方面,於本實施形態中,簇射頭20之簇射頭下部壁面20a與簇射板30係於簇射板30之板孔31設置區域外,在上述簇射頭下部壁面20a與簇射板30之對向面上,形成有空間部41。 On the other hand, in the present embodiment, the shower head lower wall surface 20a and the shower plate 30 of the shower head 20 are attached to the outside of the plate hole 31 of the shower plate 30, and the shower head lower wall surface 20a and the cluster are formed. A space portion 41 is formed on the opposing surface of the platen 30.

根據圖2對該構成進行說明。圖2係表示圖1中之A部之放大圖。 This configuration will be described based on Fig. 2 . Fig. 2 is an enlarged view showing a portion A in Fig. 1.

如圖2所示,於簇射板30中,於較設置有板孔31之區域更外側,且與簇射頭下部壁面20a相對向之側之簇射板30中設置有鍃孔42,藉此,在簇射頭下部壁面20a與簇射板30之間形成有空間部41。 As shown in FIG. 2, in the shower plate 30, a pupil 42 is disposed outside the region where the plate hole 31 is provided, and the shower plate 30 is opposite to the shower head lower wall surface 20a. Thus, a space portion 41 is formed between the shower head lower wall surface 20a and the shower plate 30.

根據上述構成,於非加熱區域,在簇射頭下部壁面20a與簇射板30之間形成有空間部41,故簇射頭下部壁面20a之溫度不會傳遞至簇射板,又,亦存在因來自加熱區域之熱傳導而引起之熱轉移,故即便於非加熱區域,亦可使簇射板壁面30a溫度保持較高。此處,在簇射頭下部壁面20a與簇射板30之間形成有空間部41,該空間部41亦可使用低 導熱材料。 According to the above configuration, since the space portion 41 is formed between the shower head lower wall surface 20a and the shower plate 30 in the non-heating region, the temperature of the shower head lower wall surface 20a is not transmitted to the shower plate, and also exists. Since the heat is transferred due to heat conduction from the heating region, the temperature of the shower plate wall surface 30a can be kept high even in the non-heating region. Here, a space portion 41 is formed between the shower head lower wall surface 20a and the shower plate 30, and the space portion 41 can also be used low. Thermally conductive material.

圖6(b)係圖2所示之實施形態之情形下的成膜後之簇射板壁面30a之部分放大照片。於簇射板30中,設置有空間部41。其效果由圖6(b)亦可瞭解,無論加熱區域、非加熱區域,均未見生成物44中膜剝落等,而是生成完美之薄膜。因此,可抑制形成於簇射板30表面之生成物之剝離,可確保被處理基板3上之膜均勻性及膜再現性。 Fig. 6(b) is a partially enlarged photograph of the shower plate wall surface 30a after film formation in the embodiment shown in Fig. 2. In the shower plate 30, a space portion 41 is provided. The effect is also understood from Fig. 6(b), and no film peeling or the like in the product 44 is observed in the heated region or the non-heated region, but a perfect film is produced. Therefore, peeling of the product formed on the surface of the shower plate 30 can be suppressed, and film uniformity and film reproducibility on the substrate 3 to be processed can be ensured.

又,如圖3及圖4所示,亦可在設置於簇射板30上之鍃孔42面上構成貫通孔43。圖3係表示於簇射板上設置有貫通孔之氣相成長裝置全體構成之概略圖。圖4係放大表示圖3之A部分之要部放大圖。 Further, as shown in FIGS. 3 and 4, a through hole 43 may be formed on the surface of the bore 42 provided in the shower plate 30. Fig. 3 is a schematic view showing the overall configuration of a vapor phase growth apparatus in which a through hole is provided in a shower plate. Fig. 4 is an enlarged view showing an enlarged portion of a portion A of Fig. 3;

如圖3、4所示,於簇射板30中,於較設置有板孔31之區域更外側,且與簇射頭下部壁面20a相對向之側之簇射板30中設置有鍃孔42,在簇射頭下部壁面20a與簇射板30之間形成有空間部41,進而,於鍃孔42面上形成有貫通孔43。反應爐2內藉由反應室隔離壁7而分離成反應室1與反應外部空間8,於反應外部空間8內,藉由淨化氣體供給管25而被導入有淨化氣體(N2氣體或H2氣體),關於反應室1與反應外部空間8之壓力,為了使反應室1側變低而調整淨化氣體流量。根據以上構成,可使反應外部空間8內之淨化氣體通過貫通孔43而導入至反應室1內。 As shown in FIGS. 3 and 4, in the shower plate 30, the pupil 42 is disposed outside the region where the plate hole 31 is provided, and the shower plate 30 is disposed on the side opposite to the shower head lower wall surface 20a. A space portion 41 is formed between the shower head lower wall surface 20a and the shower plate 30, and a through hole 43 is formed in the pupil 42 surface. In the reaction furnace 2, the reaction chamber 1 and the reaction external space 8 are separated by the reaction chamber partition wall 7, and in the reaction external space 8, the purge gas (N 2 gas or H 2 is introduced by the purge gas supply pipe 25). Gas) The pressure of the reaction chamber 1 and the reaction external space 8 is adjusted to reduce the flow rate of the purge gas in order to lower the reaction chamber 1 side. According to the above configuration, the purge gas in the reaction external space 8 can be introduced into the reaction chamber 1 through the through holes 43.

根據上述構成,亦可將淨化氣體簡單地導入至簇射板30之板孔31之設置區域外,可使到達簇射板30之板孔31之設置區域外的氣體朝向氣體排出口1a飛散,從而可抑制簇射 板30之板孔31之設置區域外所生成之生成物44。生成於簇射板30表面之生成物44因反覆成膜而厚膜化,終究會剝離,但根據上述構成,由於生成物44之量減少,故可增加剝離前之成膜次數。又,可防止圖5所示之氣體沈澱,從而降低因氣體沈澱而生成之剝離生成物45(雜晶)。而且,亦可抑制反應室隔離壁7壁面所生成之生成物。因此,可抑制形成於簇射板30表面之生成物之剝離,從而可確保被處理基板3上之膜均勻性及膜再現性。 According to the above configuration, the purge gas can be simply introduced outside the installation region of the plate hole 31 of the shower plate 30, and the gas outside the installation region of the plate hole 31 reaching the shower plate 30 can be scattered toward the gas discharge port 1a. Thereby suppressing showers The product 44 generated outside the installation area of the plate hole 31 of the plate 30. The product 44 formed on the surface of the shower plate 30 is thickened by the reverse film formation, and eventually peels off. However, according to the above configuration, since the amount of the product 44 is reduced, the number of times of film formation before peeling can be increased. Further, it is possible to prevent the gas precipitate shown in Fig. 5 from being precipitated, thereby reducing the peeling product 45 (heterocrystal) which is formed by the precipitation of the gas. Moreover, the product formed on the wall surface of the reaction chamber partition wall 7 can also be suppressed. Therefore, peeling of the product formed on the surface of the shower plate 30 can be suppressed, and film uniformity and film reproducibility on the substrate 3 to be processed can be ensured.

又,在與簇射頭下部壁面20a相對向之側之簇射板30中之鍃孔42之形狀可為如圖7(a)及(b)所述之形狀。 Further, the shape of the pupil 42 in the shower plate 30 on the side opposite to the shower head lower wall surface 20a may have a shape as shown in Figs. 7(a) and (b).

另一方面,圖8係表示圖1中之A部區域之另一實施形態的放大圖。 On the other hand, Fig. 8 is an enlarged view showing another embodiment of the A portion region in Fig. 1.

於簇射頭20中,於較簇射板30之設置有板孔31之區域更外側設置有鍃孔42,藉此,在簇射頭下部壁面20a與簇射板30之間形成有空間部41。 In the shower head 20, a bore 42 is provided on the outer side of the region of the shower plate 30 where the plate hole 31 is provided, whereby a space portion is formed between the shower head lower wall surface 20a and the shower plate 30. 41.

根據上述構成,於非加熱區域,在簇射頭下部壁面20a與簇射板30之間具有空間部41,故簇射頭下部壁面20a之溫度不傳遞至簇射板,又,亦存在因來自加熱區域之熱傳導而引起之熱轉移,故即便於非加熱區域,亦可使簇射板壁面30a溫度保持較高。又,淨化氣體之導入亦可藉由在簇射板30上設置貫通孔43而實現。因此,可抑制形成於簇射板30表面之生成物之剝離,從而可確保被處理基板3上之膜均勻性及膜再現性。 According to the above configuration, since the space portion 41 is provided between the shower head lower wall surface 20a and the shower plate 30 in the non-heating region, the temperature of the shower head lower wall surface 20a is not transmitted to the shower plate, and there is also a The heat transfer caused by the heat conduction in the heating zone allows the temperature of the shower plate wall surface 30a to remain high even in the non-heated region. Further, the introduction of the purge gas can be realized by providing the through holes 43 in the shower plate 30. Therefore, peeling of the product formed on the surface of the shower plate 30 can be suppressed, and film uniformity and film reproducibility on the substrate 3 to be processed can be ensured.

再者,於本發明中,構成MOCVD裝置之反應爐、簇射 板及其他構件之形狀當然並不限定於圖1所示之形狀。 Furthermore, in the present invention, a reactor and a shower which constitute an MOCVD apparatus The shape of the plate and other members is of course not limited to the shape shown in FIG.

又,作為簇射板30之材料,只要係具有對反應氣體之耐蝕性、高溫耐性之材料即可。例如,可列舉:石英、石墨、已實施SiC塗佈之石墨、SiC、鉬、鎢等。其中,石英之熱膨脹率較小,故即便固定於簇射頭之情形時,亦可防止由熱膨脹所導致之破損,並且,具有優異之耐蝕性,故可藉由與所附著之生成物相對應之酸來進行濕式清洗、及藉由HCl來進行乾式清洗,可反覆使用簇射板,因此為最佳材料。 Further, the material of the shower plate 30 may be any material that has corrosion resistance and high temperature resistance to the reaction gas. For example, quartz, graphite, graphite which has been subjected to SiC coating, SiC, molybdenum, tungsten, or the like can be given. Among them, the thermal expansion coefficient of quartz is small, so that even when it is fixed to the shower head, it can prevent damage caused by thermal expansion, and has excellent corrosion resistance, so it can be corresponding to the attached product. The acid is used for wet cleaning and dry cleaning by HCl, and the shower plate can be used repeatedly, so it is the best material.

又,本發明之簇射板可構成為一體,但亦可由複數之零件而構成,於以複數之零件構成時,亦可發揮相同之效果。 Further, the shower plate of the present invention may be integrally formed, but may be composed of a plurality of components, and may exhibit the same effect when formed of a plurality of components.

又,本發明亦可應用於作為面朝下型氣相成長裝置之MOCVD裝置,該MOCVD裝置係包含:反應爐,其含有作為將內部與大氣側隔離而保持氣密狀態之成長室的反應室;基板保持構件,其設置於上述反應室之內部,載置被處理基板;及簇射頭,其與上述基板保持構件相對向,且於上表面含有簇射板;該MOCVD裝置對被處理基板自下方供給反應氣體。 Moreover, the present invention can also be applied to an MOCVD apparatus which is a face-down type vapor phase growth apparatus, and the MOCVD apparatus includes a reaction furnace including a reaction chamber which is a growth chamber which is kept in an airtight state by isolating the inside from the atmosphere side. a substrate holding member disposed inside the reaction chamber to mount the substrate to be processed, and a shower head facing the substrate holding member and including a shower plate on the upper surface; the MOCVD device facing the substrate to be processed The reaction gas is supplied from below.

於本發明之氣相成長裝置中,上述低導熱區域可藉由設置空間部而形成。 In the vapor phase growth apparatus of the present invention, the low heat conduction region can be formed by providing a space portion.

上述空間部亦可對上述簇射頭側實施加工而構成。例如,對簇射頭面之簇射孔區域以外實施鍃孔加工,藉此可使上述簇射板表面於簇射頭之設置有簇射孔之區域相接 觸,且於實施有鍃孔加工之區域可含有空間部。因此,可提供一種能抑制形成於簇射板表面之生成物之剝離,從而可確保被處理基板上之膜均勻性及膜再現性的氣相成長裝置及氣相成長方法。 The space portion may be configured to be processed on the shower head side. For example, the pupil processing is performed outside the shower hole area of the shower head surface, whereby the surface of the shower plate can be connected to the area of the shower head provided with the shower hole. The touch may include a space portion in the region where the boring process is performed. Therefore, it is possible to provide a vapor phase growth apparatus and a vapor phase growth method which can suppress the peeling of the product formed on the surface of the shower plate and ensure film uniformity and film reproducibility on the substrate to be processed.

進而,上述空間部較好的是於上述簇射板側構成。 Further, it is preferable that the space portion is formed on the side of the shower plate.

於簇射頭側,流動有冷媒之流路係形成於簇射頭最表面側,故對簇射頭面之簇射孔區域以外實施鍃孔加工時,會伴有使冷媒流路複雜化之情形。又,在對簇射頭側實施加工後,為了變更空間部而要進行簇射頭之再製作,故非常昂貴,另外,更換費事亦成為問題。然而,對簇射板側實施加工,例如對簇射板面之簇射孔區域以外實施鍃孔加工,藉此,上述簇射板可與簇射頭面在簇射孔區域相接觸,於簇射孔區域外,由鍃孔加工部而可形成空間部。對簇射板面實施加工,藉此亦可容易地實施空間部之形狀、距離之變更,且簇射板更換亦可簡單地進行。因此,可提供一種對能抑制形成於簇射板表面之生成物剝離的最佳空間部形狀、距離等容易進行研究、可確保被處理基板上之膜均勻性及膜再現性的氣相成長裝置及氣相成長方法。 On the side of the shower head, the flow path through which the refrigerant flows is formed on the outermost surface side of the shower head. Therefore, when the boring process is performed outside the shower hole area of the shower head surface, the refrigerant flow path is complicated. situation. Further, after the processing on the shower head side, it is very expensive to perform the re-production of the shower head in order to change the space portion, and it is also problematic to replace the trouble. However, the processing is performed on the shower plate side, for example, the pupil processing is performed on the shower hole area of the shower plate surface, whereby the shower plate can be in contact with the shower head surface in the shower hole area, in the cluster Outside the perforation area, a space portion can be formed by the boring processing portion. By processing the shower plate surface, the shape and distance of the space portion can be easily changed, and the replacement of the shower plate can be easily performed. Therefore, it is possible to provide a vapor phase growth apparatus which can easily investigate the shape and distance of an optimum space portion which can be prevented from being peeled off on the surface of the shower plate, and can ensure film uniformity and film reproducibility on the substrate to be processed. And gas phase growth methods.

本發明之氣相成長裝置之特徵在於,於上述低導熱區域之一部分,於簇射板上設置有複數之貫通孔,且通過上述空間部而與反應爐內連通。即,較好的是於上述簇射板之上述低導熱區域,設置有連通上述空間部與上述成長室內之複數之貫通孔。 In the vapor phase growth apparatus of the present invention, a plurality of through holes are provided in the shower plate in one of the low heat conduction regions, and communicate with the inside of the reaction furnace through the space portion. That is, it is preferable that a plurality of through holes that communicate the space portion and the growth chamber are provided in the low heat conduction region of the shower plate.

於簇射板之空間部區域設置有複數之貫通孔,藉此可使 反應室內之導入至原料氣體流路外之淨化氣體通過設置於上述空間部區域之簇射板上之複數的貫通孔而導入至原料氣體流路內。於簇射板之簇射孔區域以外,無法噴出原料氣體,故形成於簇射板表面之生成物較簇射孔區域變多。然而,通過上述複數之貫通孔而向原料氣體流路內導入淨化氣體,藉此可實現自簇射板之整個面進行氣體噴出,從而可減少形成於簇射板表面之生成物。因此,可提供一種能抑制形成於簇射板表面之生成物剝離、從而可確保被處理基板上之膜均勻性及膜再現性的氣相成長裝置及氣相成長方法。 a plurality of through holes are provided in a space portion of the shower plate, thereby The purge gas introduced into the reaction gas passage outside the feed gas passage in the reaction chamber is introduced into the material gas flow passage through a plurality of through holes provided in the shower plate on the space portion region. The raw material gas cannot be ejected outside the shower hole region of the shower plate, so that the product formed on the surface of the shower plate becomes larger than the shower hole region. However, by introducing the purge gas into the material gas flow path through the plurality of through holes, the gas can be ejected from the entire surface of the shower plate, and the product formed on the surface of the shower plate can be reduced. Therefore, it is possible to provide a vapor phase growth apparatus and a vapor phase growth method which can suppress the peeling of the product formed on the surface of the shower plate, thereby ensuring film uniformity and film reproducibility on the substrate to be processed.

又,較好的是於簇射頭之與上述複數之氣體噴出孔鄰接之區域,設置有冷卻部。 Further, it is preferable that a cooling portion is provided in a region of the shower head adjacent to the plurality of gas ejection holes.

又,本發明中亦包含簇射板。即,本發明之簇射板係搭載於成長室內之氣體供給部者,其特徵在於,在上述簇射板之與上述氣體供給部之對向面上,且該對向面之簇射板外周區域設置有鍃孔部。 Further, the present invention also includes a shower plate. In other words, the shower plate of the present invention is mounted on a gas supply unit in a growth chamber, and is characterized in that the shower plate is on a surface facing the gas supply portion and the outer periphery of the shower plate on the opposite surface The area is provided with a pupil.

本發明之詳細說明項中之具體的實施形態或實施例可使本發明之技術內容澈底明瞭,不應僅限定於上述具體例而狹義地解釋,在本發明之精神及以下記載之申請專利範圍內可進行各種變更而實施。 The specific embodiments and examples of the detailed description of the present invention may be made clear by the technical scope of the present invention, and should not be limited to the above specific examples, and should be construed narrowly, and the spirit of the present invention and the patent application scope described below. It can be implemented with various changes.

[產業上之可利用性] [Industrial availability]

本發明係可利用於使用有簇射板之縱型MOCVD裝置等的氣相成長裝置及氣相成長方法,該縱型MOCVD裝置係自周邊部向簇射板上部之空間導入氣體,並自簇射板之複 數之氣體噴出孔向基板表面供給反應氣體。 The present invention can be utilized in a vapor phase growth apparatus and a vapor phase growth method using a vertical MOCVD apparatus having a shower plate, which introduces gas from a peripheral portion into a space on a shower plate, and is self-assembled. Shooting plate A plurality of gas ejection holes supply a reaction gas to the surface of the substrate.

1‧‧‧反應室(成長室) 1‧‧‧Reaction room (growth room)

1a‧‧‧氣體排出口 1a‧‧‧ gas discharge

2‧‧‧反應爐 2‧‧‧Reaction furnace

3‧‧‧被處理基板 3‧‧‧Processed substrate

4‧‧‧基板保持構件 4‧‧‧Substrate holding member

5‧‧‧旋轉傳達構件 5‧‧‧Rotating communication components

6‧‧‧基板加熱器 6‧‧‧Based heater

7‧‧‧反應室隔離壁 7‧‧‧Reaction chamber partition

8‧‧‧反應外部空間 8‧‧‧Responding to external space

10‧‧‧MOCVD裝置(氣相成長裝置) 10‧‧‧MOCVD device (gas phase growth device)

20‧‧‧簇射頭 20‧‧‧Tufted head

20a‧‧‧簇射頭下部壁面 20a‧‧‧The lower wall of the shower head

22‧‧‧冷媒空間(冷卻部) 22‧‧‧Refrigerant space (cooling section)

23‧‧‧第一氣體分配空間 23‧‧‧First gas distribution space

23a‧‧‧第一氣體導入口 23a‧‧‧First gas inlet

23b‧‧‧第一氣體供給管 23b‧‧‧First gas supply pipe

24‧‧‧第二氣體分配空間 24‧‧‧Second gas distribution space

24a‧‧‧第二氣體導入口 24a‧‧‧Second gas inlet

24b‧‧‧第二氣體供給管 24b‧‧‧Second gas supply pipe

25‧‧‧淨化氣體供給管 25‧‧‧Gas gas supply pipe

30‧‧‧簇射板 30‧‧‧Raining board

31、32‧‧‧板孔 31, 32‧‧‧ board holes

31a、32a‧‧‧頭側表面孔 31a, 32a‧‧‧ head side surface holes

32b‧‧‧基板側表面孔 32b‧‧‧Side side surface hole

41‧‧‧空間部(低導熱區域) 41‧‧‧ Space Department (low thermal conductivity area)

42‧‧‧鍃孔(低導熱區域) 42‧‧‧ pupil (low thermal conductivity area)

43‧‧‧貫通孔 43‧‧‧through holes

44‧‧‧生成物 44‧‧‧Products

45‧‧‧剝離生成物 45‧‧‧ peeling products

H3、H5‧‧‧氣體噴出孔 H3, H5‧‧‧ gas ejection holes

圖1係表示本發明之氣相成長裝置之一實施形態者,且係表示氣相成長裝置之全體構成之概略圖;圖2係表示上述氣相成長裝置中之簇射頭與簇射板之空間部之關係者,且係放大表示圖1之A部分之要部放大圖;圖3係表示本發明之氣相成長裝置之一實施形態者,且係表示於簇射板上設置貫通孔之氣相成長裝置之全體構成的概略圖;圖4係表示上述氣相成長裝置中之簇射頭與簇射板之空間部之關係者,且係放大表示圖3之A部分之要部放大圖;圖5係表示先前之氣相成長裝置中之簇射頭與簇射板之空間部之關係者,且係放大表示圖1之A部分之要部放大圖;圖6(a)係表示作為比較例之先前之簇射板表面上之生成物附著狀況的照片,圖6(b)係表示本實施形態之簇射板表面上之生成物附著狀況的照片。圖6(c)係表示本實施形態之設置有複數之貫通孔的簇射板表面上之生成物附著狀況的照片;圖7(a)、(b)係表示上述簇射板之鍃孔之變形例者,且係表示簇射板之要部放大圖;圖8係表示本發明之氣相成長裝置之另一實施形態者,且係放大表示在簇射頭上設置有鍃孔時的圖1之A部分之要部放大圖; 圖9係表示先前之縱型簇射頭型之氣相成長裝置之構成的剖面圖;圖10係表示先前之另一縱型簇射頭型之氣相成長裝置之構成的剖面圖;及圖11係表示先前之又一氣相成長裝置之構成的剖面圖。 1 is a schematic view showing an embodiment of a vapor phase growth apparatus according to the present invention, and is a schematic view showing an overall configuration of a vapor phase growth apparatus; and FIG. 2 is a view showing a shower head and a shower plate in the vapor phase growth apparatus. The relationship between the space portions and the enlarged portion of the main portion of Fig. 1 is shown in Fig. 1. Fig. 3 shows an embodiment of the vapor phase growth device of the present invention, and shows that a through hole is provided in the shower plate. FIG. 4 is a schematic view showing a relationship between a shower head and a space portion of a shower plate in the vapor phase growth apparatus, and an enlarged view showing an essential part of a portion A of FIG. Fig. 5 is a view showing the relationship between the shower head and the space portion of the shower plate in the prior gas phase growth apparatus, and is an enlarged view showing an enlarged view of the essential part of the portion A of Fig. 1; Fig. 6(a) shows A photograph of the state of adhesion of the product on the surface of the previous shower plate of the comparative example, and Fig. 6(b) is a photograph showing the state of adhesion of the product on the surface of the shower plate of the present embodiment. Fig. 6 (c) is a photograph showing the state of adhesion of the product on the surface of the shower plate provided with a plurality of through holes in the embodiment; Fig. 7 (a) and (b) show the pupil of the shower plate. The modified example shows an enlarged view of a main part of the shower plate; and FIG. 8 shows another embodiment of the vapor phase growth device of the present invention, and shows an enlarged view of FIG. 1 when a pupil is provided on the shower head. An enlarged view of the main part of Part A; Figure 9 is a cross-sectional view showing the configuration of a gas phase growth apparatus of a prior art vertical showerhead type; and Figure 10 is a cross-sectional view showing the constitution of another gas phase growth apparatus of another vertical showerhead type; 11 is a cross-sectional view showing the configuration of another gas phase growth apparatus.

1‧‧‧反應室(成長室) 1‧‧‧Reaction room (growth room)

1a‧‧‧氣體排出口 1a‧‧‧ gas discharge

2‧‧‧反應爐 2‧‧‧Reaction furnace

3‧‧‧被處理基板 3‧‧‧Processed substrate

4‧‧‧基板保持構件 4‧‧‧Substrate holding member

5‧‧‧旋轉傳達構件 5‧‧‧Rotating communication components

6‧‧‧基板加熱器 6‧‧‧Based heater

7‧‧‧反應室隔離壁 7‧‧‧Reaction chamber partition

7a、7b、7c‧‧‧O環 7a, 7b, 7c‧‧O ring

8‧‧‧反應外部空間 8‧‧‧Responding to external space

10‧‧‧MOCVD裝置(氣相成長裝置) 10‧‧‧MOCVD device (gas phase growth device)

20‧‧‧簇射頭 20‧‧‧Tufted head

20a‧‧‧簇射頭下部壁面 20a‧‧‧The lower wall of the shower head

22‧‧‧冷媒空間(冷卻部) 22‧‧‧Refrigerant space (cooling section)

23‧‧‧第一氣體分配空間 23‧‧‧First gas distribution space

23a‧‧‧第一氣體導入口 23a‧‧‧First gas inlet

24‧‧‧第二氣體分配空間 24‧‧‧Second gas distribution space

24a‧‧‧第二氣體導入口 24a‧‧‧Second gas inlet

24b‧‧‧第二氣體供給管 24b‧‧‧Second gas supply pipe

25‧‧‧淨化氣體供給管 25‧‧‧Gas gas supply pipe

30‧‧‧簇射板 30‧‧‧Raining board

31‧‧‧板孔 31‧‧‧ board holes

31a‧‧‧頭側表面孔 31a‧‧‧ head side surface hole

41‧‧‧空間部(低導熱區域) 41‧‧‧ Space Department (low thermal conductivity area)

42‧‧‧鍃孔(低導熱區域) 42‧‧‧ pupil (low thermal conductivity area)

H3、H5‧‧‧氣體噴出孔 H3, H5‧‧‧ gas ejection holes

Claims (7)

一種氣相成長裝置,其係於成長室內包含:載置有被處理基板之基板保持構件;加熱被處理基板之基板加熱器;配設有複數之氣體噴出孔之簇射頭;及載置於上述簇射頭上且配設有複數之板孔之簇射板;自上述簇射頭起,通過該簇射頭之氣體噴出孔及簇射板之板孔而向收納有被處理基板之成長室內供給氣體,以於被處理基板上成膜,其特徵在於:於較上述基板保持構件之經基板加熱器所加熱之區域更外側,且與上述基板保持構件之對向面,在上述簇射頭上靠近配置有簇射板之面上,形成有低導熱區域。 A vapor phase growth apparatus comprising: a substrate holding member on which a substrate to be processed is placed; a substrate heater for heating the substrate to be processed; a shower head provided with a plurality of gas ejection holes; and a placement in the growth chamber a shower plate having a plurality of plate holes disposed on the shower head; and a growth chamber for accommodating the substrate to be processed through the gas ejection hole of the shower head and the plate hole of the shower plate from the shower head Providing a gas for forming a film on the substrate to be processed, wherein the substrate is further outward than a region heated by the substrate heater of the substrate holding member, and opposite to the substrate holding member, on the shower head A low heat conduction area is formed on the surface adjacent to the shower plate. 如請求項1之氣相成長裝置,其中上述低導熱區域係藉由設置空間部而形成。 The vapor phase growth device of claim 1, wherein the low heat conduction region is formed by providing a space portion. 如請求項1之氣相成長裝置,其中上述低導熱區域係藉由在簇射板側設置空間部而形成。 The vapor phase growth apparatus of claim 1, wherein the low heat conduction region is formed by providing a space portion on the shower plate side. 如請求項2或3之氣相成長裝置,其中於上述低導熱區域之一部分,於簇射板上設置有複數之貫通孔,且通過上述空間部而與成長室內連通。 A vapor phase growth apparatus according to claim 2 or 3, wherein a plurality of through holes are provided in the shower plate in one of the low heat conduction regions, and communicate with the growth chamber through the space portion. 如請求項1之氣相成長裝置,其中於簇射頭之與上述複數之氣體噴出孔鄰接之區域,設置有冷卻部。 A vapor phase growth apparatus according to claim 1, wherein a cooling portion is provided in a region of the shower head adjacent to the plurality of gas ejection holes. 一種簇射板,其係搭載於成長室內之氣體供給部,其特徵在於:在流入至上述簇射板之氣體之上游側面,且在簇射板外周部,含有鍃孔部。 A shower plate is mounted in a gas supply unit in a growth chamber, and includes a bore portion on an upstream side surface of a gas flowing into the shower plate and on an outer peripheral portion of the shower plate. 一種氣相成長方法,其係使用氣相成長裝置,該氣相成長裝置於成長室內包含:載置被處理基板之基板保持構件;加熱被處理基板之基板加熱器;配設有複數之氣體噴出孔之簇射頭;及載置於上述簇射頭上且配設有複數之板孔之簇射板;自上述簇射頭起,通過該簇射頭之氣體噴出孔及簇射板之板孔而向收納有被處理基板之成長室內供給氣體,以於被處理基板上成膜;該氣相成長方法特徵在於:於較上述基板保持構件之經基板加熱器所加熱之區域更外側,且與上述基板保持構件之對向面,在上述簇射頭載置有簇射板之面上,形成有低導熱區域,並通過該氣體噴出孔及板孔來供給氣體而成膜。 A vapor phase growth method using a vapor phase growth apparatus comprising: a substrate holding member on which a substrate to be processed is placed in a growth chamber; a substrate heater for heating the substrate to be processed; and a plurality of gas ejections a showerhead of the hole; and a shower plate disposed on the shower head and provided with a plurality of plate holes; from the shower head, the gas ejection hole of the shower head and the plate hole of the shower plate And supplying a gas to the substrate to be processed to form a film on the substrate to be processed; the vapor phase growth method is characterized by being further outside the region heated by the substrate heater of the substrate holding member, and The opposite surface of the substrate holding member is formed with a low heat transfer region on the surface on which the shower plate is placed on the shower head, and a gas is supplied through the gas discharge hole and the plate hole to form a film.
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