TWI376306B - Press and press system - Google Patents

Press and press system Download PDF

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Publication number
TWI376306B
TWI376306B TW094111630A TW94111630A TWI376306B TW I376306 B TWI376306 B TW I376306B TW 094111630 A TW094111630 A TW 094111630A TW 94111630 A TW94111630 A TW 94111630A TW I376306 B TWI376306 B TW I376306B
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TW
Taiwan
Prior art keywords
workpiece
hot plate
belt
stamping
plate
Prior art date
Application number
TW094111630A
Other languages
Chinese (zh)
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TW200606012A (en
Inventor
Shizuaki Okazaki
Original Assignee
Kitagawa Seiki Kabushiki Kaisha
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Publication of TW200606012A publication Critical patent/TW200606012A/en
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Publication of TWI376306B publication Critical patent/TWI376306B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06Platens or press rams
    • B30B15/062Press plates
    • B30B15/064Press plates with heating or cooling means
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45DHAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D44/00Other cosmetic or toiletry articles, e.g. for hairdressers' rooms
    • A45D44/002Masks for cosmetic treatment of the face
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45DHAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D44/00Other cosmetic or toiletry articles, e.g. for hairdressers' rooms
    • A45D44/22Face shaping devices, e.g. chin straps; Wrinkle removers, e.g. stretching the skin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/02Cosmetics or similar toiletry preparations characterised by special physical form
    • A61K8/0212Face masks
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/67Vitamins
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2236/00Isolation or extraction methods of medicinal preparations of undetermined constitution containing material from algae, lichens, fungi or plants, or derivatives thereof, e.g. traditional herbal medicine
    • A61K2236/10Preparation or pretreatment of starting material
    • A61K2236/19Preparation or pretreatment of starting material involving fermentation using yeast, bacteria or both; enzymatic treatment
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K2800/00Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
    • A61K2800/80Process related aspects concerning the preparation of the cosmetic composition or the storage or application thereof
    • A61K2800/85Products or compounds obtained by fermentation, e.g. yoghurt, beer, wine

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Birds (AREA)
  • Epidemiology (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Description

1376306 玖、發明說明: 【發明所屬之技術領域】 本發明係關於通過熱壓緊的方式對由樹脂材料形成的 板材進行成形的冲壓裝置。 【先前技術】1376306 TECHNICAL FIELD OF THE INVENTION The present invention relates to a press apparatus for forming a sheet material formed of a resin material by means of hot pressing. [Prior Art]

在過去,爲了製造比如歸製的IC卡(積體電路卡)、 ^電路板(PW晴,制龍㈣的4騎成形的冲壓 2。如此的冲«置在兩個熱盤之間,夾設以樹脂爲主 ^件,該兩個健在對碍進行加熱㈣時,對其進行 熱壓緊步驟),據此形成製品。 在採用如此的冲壓裝置,對比如,成形厚度在削微 抑制:的印?路板的場合’如果未將熱盤的平面度精度 在10微米以内’則産生作用於製品上的壓力伴隨熱盤 牲饮置而不同的現象,降低印刷電路板的在厚度方向上 尤^度,並且伴隨進行受壓的位置,按壓壓力不 不利情況的可能性。In the past, in order to manufacture an IC card (integrated circuit card) such as a system, a circuit board (PW, a dragon (four), 4 rides formed stamping 2. Such a punch is placed between two hot plates, clipped The resin is mainly used, and the two are subjected to a heat pressing step when heating (4), thereby forming a product. In the case of using such a stamping device, for example, the forming thickness is reduced in the suppression: the printing In the case of the road plate, 'if the flatness accuracy of the hot plate is not within 10 micrometers', the pressure acting on the product is different depending on the hot plate, and the thickness of the printed circuit board is reduced in the thickness direction. And with the position where the pressure is applied, the pressure is not likely to be unfavorable.

另外,近年,由於可通過一次的按壓,製造多個成形 ,故可採用具有大型熱盤的冲壓裝置。由於熱盤的面積 大,越難以確保熱盤的平面度精度,故不易於製品的成 爲了避免如此的現象’在過去,例如JP特開平π — 197895號文獻所述的冲壓裝置般,將即使在橡膠片等的表 一板择度較小’一面有微小變形的情況下,仍幾乎不對另 =面的表面精度造成影響的材料作爲緩衝材料,將其夾持 :工件與熱盤之間。但是,由於緩衝材料的熱傳導率比熱 6 1376306 盤的熱傳導率極低,故具有熱盤的熱量難於傳遞給工件、 成形時間延長的問題。另外,在將橡膠片當作緩衝材料的 場合,由於將成形溫度限定到150°C,故在採用大型熱盤, 以較高精度對成形溫度較高的材料進行成形時,無法使用。 【發明内容】 本發明是針對上述問題而提出,本發明的目的在於提 供冲壓裝置及冲壓裝置系統,其中,即使在採用大型的熱 盤的情況下,能夠抑制在製品的厚度方向上的精度降低, 並且不延長成形時間的冲壓裝置及冲壓裝置系統。 爲了解決上述問題,本發明的冲壓裝置包括一對熱 盤;熱盤間隔保持機構,該熱盤間隔保持機構使上述一對 熱盤中的一個與另一個以預定間距隔開的狀態固定;金屬 板,該金屬板依據覆蓋工件側的面的方式,固定於至少一 個熱盤上;傳熱介質,該傳熱介質填充於上述至少一個熱 盤及金屬板的間隙部中;溫度控制機構,該溫度控制機構 控制上述熱盤的溫度;傳熱介質壓力調整機構,該傳熱介 質壓力調整機構在通過上述熱盤間隔保持機構,依據預定 間距保持上述一對熱盤的間距時,調整上述傳熱介質的壓 力,對設置於上述一對熱盤之間的工件施加壓緊力。 於是,依據本發明的冲壓裝置,通過傳熱介質壓力調 整機構,調整傳熱介質的壓力,在安裝於一個熱盤上的金 屬板保持平面形狀的狀態,對準另一熱盤,對其進行按壓。 在此場合,由於金屬板的平面度精度僅僅依賴於其表面粗 糙度,通過鏡面加工等處理,將金屬板的表面粗糙度抑制 在較低程度,由此,可較高地保持對工件進行熱壓緊時的 7 1376306 金屬板的平面度精度。 另外,也可在上述至少一個熱盤上安裝真空密封件, 該真空密封件在對該工件進行按壓時,對上述一對熱盤的 間隙進行密封,相對外部氣體,對該工件的周邊的空'間進 行密封。另外’還可包括真空《,職空系在對該工件進 行按壓時,減小該工件周邊的空間的氣壓。 如果疋如此構成,需要在減壓狀態下進行按壓的 合,由於減壓的僅僅爲一對熱盤之間的空間,故可以在較 短時間内,將工件周圍的壓力減小到所需的氣壓。 另外,本發明的冲壓裝置系統包括以預定溫度對工件 進行加熱的第-冲壓裝置;第二冲麼裝置,該第二冲壓裝 置^通過上述第-冲壓裝置加熱的工件進行熱壓緊;帶傳 1 ’該帶傳送器將上述工件放置於金屬製的帶^ ,將1 壓!送到第二樹置上’該系統依據通 匕上述第及第一冲壓裝置,連同帶一起對兮杜 歷的方式構成。 $^起對缸件進叮按 依據如此的冲廢裝置系統,由於連同金屬製的帶,對 ’故不需要將工件運送機構相對冲壓裝置隱 道可更加縮短按壓的時間。另外,由於將工 ====的帶上,故來自熱盤的熱 仍不:見即使在採用大型的熱盤的情況下,Further, in recent years, since a plurality of forming can be produced by one pressing, a press device having a large hot plate can be employed. Since the area of the hot plate is large, it is difficult to ensure the flatness accuracy of the hot plate, so that it is not easy to avoid the phenomenon of the product. In the past, for example, the stamping device described in JP-A-196-195895 will even In the case where the surface of the rubber sheet or the like is small, and the surface is slightly deformed, the material which hardly affects the surface accuracy of the other surface is used as a cushioning material, and is sandwiched between the workpiece and the hot plate. However, since the thermal conductivity of the buffer material is extremely lower than that of the heat 6 1376306, the heat of the hot plate is difficult to be transmitted to the workpiece, and the molding time is prolonged. Further, when the rubber sheet is used as a cushioning material, since the molding temperature is limited to 150 ° C, it is not possible to use a large hot plate to form a material having a high molding temperature with high precision. SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and an object of the present invention is to provide a press apparatus and a press apparatus system capable of suppressing a decrease in accuracy in a thickness direction of a product even when a large hot plate is employed. And a stamping device and a stamping device system that do not extend the forming time. In order to solve the above problems, the press device of the present invention includes a pair of hot plates; a hot plate spacing holding mechanism that fixes one of the pair of hot plates to another one at a predetermined interval; metal a plate fixed to the at least one hot plate according to a surface covering the workpiece side; a heat transfer medium filled in the gap portion of the at least one hot plate and the metal plate; and a temperature control mechanism a temperature control mechanism controls a temperature of the hot plate; and a heat transfer medium pressure adjusting mechanism that adjusts the heat transfer when the distance between the pair of hot plates is maintained according to a predetermined pitch by the hot plate spacing holding mechanism The pressure of the medium applies a pressing force to the workpiece disposed between the pair of hot plates. Therefore, according to the stamping apparatus of the present invention, the pressure of the heat transfer medium is adjusted by the heat medium pressure adjusting mechanism, and the metal plate mounted on one hot plate is maintained in a planar shape, and the other hot plate is aligned and subjected to Press. In this case, since the flatness accuracy of the metal plate depends only on the surface roughness thereof, the surface roughness of the metal plate is suppressed to a low level by mirror processing or the like, whereby the workpiece can be kept hot-pressed at a high level. The flatness accuracy of the 7 1376306 metal plate at the moment. In addition, a vacuum seal may be attached to the at least one hot plate, and the vacuum seal seals the gap between the pair of hot plates when the workpiece is pressed, and the outer portion of the workpiece is empty relative to the outside air. 'Between the seals. In addition, vacuum may be included, which reduces the air pressure in the space around the workpiece when the workpiece is pressed. If the crucible is configured in this way, it is necessary to press in a decompressed state. Since the decompression is only a space between a pair of hot plates, the pressure around the workpiece can be reduced to a desired amount in a short time. Air pressure. Further, the stamping apparatus system of the present invention includes a first punching device that heats the workpiece at a predetermined temperature, and a second punching device that is hot-pressed by the workpiece heated by the first punching device; 1 'The belt conveyor places the above workpiece on the metal belt ^, and presses 1! The system is sent to the second tree. The system is constructed in accordance with the first and first stamping devices described above, together with the belt. According to such a scouring device system, since the metal belt is used, it is not necessary to hide the workpiece transport mechanism from the punching device to shorten the pressing time. In addition, since the belt is ====, the heat from the hot plate is still not: see even in the case of a large hot plate.

不産生製品的厚度方向的精度降低 等不利情況的冲壓裝置及冲壓裝。 H 【實施方式】 且鸬γ、+/,作爲本發明的實施例的冲壓裝置的結構進行 =—圖爲本發明的實施例的間歇式冲壓裝置系 罢inn、貝視圖。該間歇式冲壓裝置系統1包括預熱冲壓裝 、加熱冲壓裝置200、與冷卻冲壓裝置300。由樹脂、 册#…ί導姐等形成的製品P(在本實施例中爲1C卡)通過 ^送盗40〇而從圖中左側向右側傳送,通過預熱冲壓裝 置1〇〇,加熱冲壓裝置200,冷卻冲壓裝置3〇〇依次施壓, 形成具有所需形狀、物性的製品Ρβ即,製品p的溫度通過 預熱冲壓裝置100上升到預定溫度,接著,通過加熱冲壓 裝置200進行加熱壓緊,接著通過冷卻冲壓裝置3〇〇冷卻 到常溫,按壓通過使設置於固定盤的上方的活動盤與固定 盤接觸的方式進行。 帶傳送器400包括設置於三台冲壓裝置1〇〇〜3〇〇的上 下游的一對滚輪401L、401R,以及跨接於該滾輪上的循環 的鋼帶403。該滾輪401L通過馬達409,沿第一圖中的順 時針方向旋轉驅動,鋼帶403伴隨該滾輪的旋轉而驅動。 例如第一圖所示’鋼帶403的頂端設置於各冲壓裝置 100〜300的活動盤部η〇、21〇、31〇與固定盤部120、220、 320之間。另外’在帶傳送器400上’設置有使鋼帶403的 頂端擡起及下降用的帶上浮器405、407。該帶上浮器405、 407依據下述方式,改變鋼帶403的頂端的垂直方向的位 置,該方式爲:鋼帶403取鋼帶403的頂端放置於固定盤 # 12()、22〇、320上的可按壓狀態(第一圖中的實線),鋼帶 ^〇3的頂端相對固定盤部120、220、320稍稍上浮的可運送 狀態(第'一圖中的虛線)中的任何一種狀態。 1376306 ^第一圖所示,帶上浮器4〇5設置於預熱冲壓裝置100 的上游側,另外,帶上浮器407設置於冷卻冲壓裝置300 的下游側三帶上浮器405包括可圍繞軸4〇5S擺動的桿A press device and a press pack which are disadvantageous in that the accuracy of the thickness direction of the product is not lowered. [Embodiment] 鸬γ, +/, as a structure of a press apparatus according to an embodiment of the present invention = - The figure is a batch type press apparatus according to an embodiment of the present invention. The batch stamping system 1 includes a preheat stamping apparatus, a heated stamping apparatus 200, and a cooling stamping apparatus 300. The product P (in the present embodiment, a 1C card) formed by a resin, a magazine, etc., is conveyed from the left side to the right side by the transfer of 40 〇, and is heated by a preheating press apparatus 1〇〇. The apparatus 200, the cooling press apparatus 3 is sequentially pressed to form a product having a desired shape and physical properties, that is, the temperature of the product p is raised to a predetermined temperature by the preheating press apparatus 100, and then heated by the heating press apparatus 200. Tightly, it is cooled to a normal temperature by the cooling press apparatus 3, and the pressing is performed by bringing the movable disk provided above the fixed disk into contact with the fixed disk. The belt conveyor 400 includes a pair of rollers 401L, 401R disposed upstream and downstream of the three stamping devices 1A, 3, and a circulating steel strip 403 that is bridged over the rollers. The roller 401L is rotationally driven in the clockwise direction in the first figure by the motor 409, and the steel belt 403 is driven in conjunction with the rotation of the roller. For example, the tip end of the steel strip 403 shown in the first figure is disposed between the movable disk portions η 〇, 21 〇, 31 各 of the respective press devices 100 to 300 and the fixed disk portions 120, 220, and 320. Further, the belt lifters 405 and 407 for raising and lowering the tip end of the steel strip 403 are provided on the belt conveyor 400. The belt floaters 405, 407 change the position of the top end of the steel strip 403 in the vertical direction according to the following manner: the steel strip 403 takes the top end of the steel strip 403 and places it on the fixed discs #12(), 22〇, 320. The upper pressable state (solid line in the first figure), any one of the transportable state (dotted line in the 'first figure) of the top end of the steel strip 3 relative to the fixed disc portions 120, 220, 320 status. 1376306 ^The first figure shows that the belt upper damper 4〇5 is disposed on the upstream side of the preheating stamping apparatus 100, and the belt levee 407 is disposed on the downstream side of the cooling ram apparatus 300. The three belt levator 405 includes a shaft 4 around the shaft 4 〇5S swinging rod

405L ’與安裝於桿4〇5L的前端的滚輪4〇5R。該滾輪4〇5R 從下方與鋼帶403的頂端接觸。另外袞輪4〇511伴隨鋼帶 403 才干405L通過圖中未顯示出的驅動機構(氣油缸、螺線管 #)驅動,取滚輪405R的頂端基本與固定盤部丨2〇、220、 320的頂面基本相等的位置的第一狀態(第一圖中的實線), 與滾輪405R的頂端位於高於固定盤部12〇、22〇、32〇的頂 面的位置的第二狀態(第一圖中的虛線)中的任何一種的狀 態。 帶上浮器407也包括具有與帶上浮器405相同的功能 的桿407L、軸407S及滾輪407R。 即’在帶上浮器405及407取第一狀態時,鋼帶403 處於可按壓狀態,在帶上浮器405及407取第二狀態時, 鋼帶403處於可運送狀態。 在鋼帶403的頂端上,放置製品ρβ在將製品p在各冲 壓裝置100〜300的活動盤部11〇、210、310與固定盤部 120、220、320之間的任何一者運送時,依據帶上浮器405 及407處於第一狀態的方式,驅動帶上浮器,.使鋼帶403 處於可運送狀態。在該狀態,驅動馬達409,在所需的冲壓 裝置的活動盤部與固定盤部之間,運送製品ρ。在該狀態, 由於鋼帶403不與各冲壓裝置1〇〇〜300接觸,故防止因該 接觸使鋼帶403破損,或因作用於各冲壓裝置1〇〇〜3〇〇與 1376306 鋼帶403之間的摩擦阻力’妨礙製品P的運送的情況。 在將製品p運送到所需的位置後,依據帶上^器4〇5 及407處於第一狀態的方式驅動,使鋼帶403處於可進" 按壓的狀態。如果鋼帶403處於可進行按壓的狀離,灯 將該鋼帶403放置於固定盤部上,故可在活動盤部及二 盤部之間,對製品P進行按壓。 *疋 另外’活動盤部110、210、310是連接的,它們同時地 上升/下降。另外’預熱冲愿袭置100及加熱冲屋裝置2〇〇 的間隔以及加熱冲壓裝置200及冷卻冲壓裝置3〇〇的門pS 相等(在下面將該距離稱爲L)。於是,可在通過冷卻冲壓裝 置300,對某製品進行冷卻的期間’對另一製品進行預熱及 /或熱壓緊的,所謂的串聯按壓。 參照第二圖’對加熱冲壓裝置200的結構進行描述。 另外’預熱冲壓裝置100及加熱冲壓裝置2〇〇分別具有相 同的結構。 第二圖爲表示加熱冲壓裝置200的結構的外觀形狀 圖。在第二圖中,顯示出加熱冲壓裝置2〇〇的A—a線的剖 面圖(參照第一圖),與加熱冲壓裝置200進行各種動作時所 採用的各種裝置的方框圖。該加熱冲壓裝置2〇〇包括按壓 支架203作爲活動盤部的頂部熱盤部21〇 ,與作爲固定盤部 的底部熱盤部220,與油缸部230。該按壓支架203剛性地 支承於冲壓裝置設置部的底部上。該底部熱盤部22〇的固 定盤221固定於按壓支架2〇3的底部2〇313上。另外,油缸 部230固定於按壓支架203的頂部203a的底面上。 該油缸部230包括油缸體231,在與油缸體231的内壁 1376306 滑動的同時’可上下移動的活塞232,與從活塞232的底面 中間部,垂直向下地延伸而形成的桿233。在該油缸體231 的底面中間處,開设有通孔231a,該桿233伴隨活塞232 的上下移動,相對該通孔231a而滑動,同時上下移動。在 該桿233的底端,固定有頂部熱盤部210的活動盤211。405L' and the roller 4〇5R attached to the front end of the rod 4〇5L. The roller 4〇5R is in contact with the top end of the steel strip 403 from below. In addition, the winding wheel 4 511 is accompanied by the steel belt 403 405L driven by a driving mechanism (gas cylinder, solenoid #) not shown in the drawing, and the top end of the roller 405R is substantially the same as the fixed disk portion 丨2〇, 220, 320 a first state in which the top surfaces are substantially equal (solid lines in the first drawing), and a second state in which the top end of the roller 405R is located higher than the top surface of the fixed disk portions 12, 22, 32 The state of any of the dashed lines in a figure. The belt lifter 407 also includes a rod 407L having the same function as the belt lifter 405, a shaft 407S, and a roller 407R. That is, when the belt upper floaters 405 and 407 are in the first state, the steel strip 403 is in a depressible state, and when the belt upper floaters 405 and 407 are in the second state, the steel strip 403 is in a transportable state. On the top end of the steel strip 403, the product ρβ is placed while transporting the product p between any of the movable disk portions 11〇, 210, 310 of the respective punching devices 100 to 300 and the fixed disk portions 120, 220, 320. The belt floater is driven in accordance with the manner in which the floaters 405 and 407 are in the first state, so that the steel strip 403 is in a transportable state. In this state, the motor 409 is driven to transport the product ρ between the movable disk portion of the desired press device and the fixed disk portion. In this state, since the steel strip 403 is not in contact with each of the press apparatuses 1 to 300, the steel strip 403 is prevented from being damaged by the contact, or the steel strip 403 is applied to each of the press apparatuses 1 to 3, and 1376306. The frictional resistance between the two hinders the transportation of the product P. After the product p is transported to the desired position, the belts 403 and 407 are driven in the first state, so that the steel strip 403 is in a state of being pressed. If the steel strip 403 is in a position where it can be pressed, the lamp places the steel strip 403 on the fixed disk portion, so that the product P can be pressed between the movable disk portion and the second disk portion. * 疋 In addition, the movable disk sections 110, 210, and 310 are connected, and they are simultaneously raised/lowered. Further, the interval between the preheating rushing device 100 and the heating house device 2 以及 and the door pS of the heated press device 200 and the cooling press device 3 are equal (hereinafter referred to as L). Thus, during the period in which the product is cooled by the cooling press 300, the other product is preheated and/or heat-pressed, so-called series pressing. The structure of the heating press apparatus 200 will be described with reference to the second drawing. Further, the preheating press device 100 and the hot press device 2 have the same structure. The second drawing is an external shape view showing the structure of the heating press apparatus 200. In the second drawing, a cross-sectional view of the A-a line of the heating press apparatus 2 (refer to the first drawing) and a block diagram of various apparatuses used for performing various operations of the heating press apparatus 200 are shown. The heated press device 2 includes a top hot plate portion 21A that presses the holder 203 as a movable disk portion, a bottom hot plate portion 220 as a fixed disk portion, and a cylinder portion 230. The pressing bracket 203 is rigidly supported on the bottom of the press device setting portion. The fixing disk 221 of the bottom hot plate portion 22 is fixed to the bottom portion 2 313 of the pressing holder 2〇3. Further, the cylinder portion 230 is fixed to the bottom surface of the top portion 203a of the pressing bracket 203. The cylinder portion 230 includes a cylinder block 231, a piston 232 that is movable up and down while sliding with the inner wall 1376306 of the cylinder block 231, and a rod 233 that extends vertically downward from the bottom portion of the bottom surface of the piston 232. In the middle of the bottom surface of the cylinder block 231, a through hole 231a is opened, and the rod 233 slides with respect to the through hole 231a as the piston 232 moves up and down, and moves up and down. At the bottom end of the rod 233, a movable disk 211 of the top hot plate portion 210 is fixed.

油缸體231的中空部234通過活塞232’分隔爲中空部 (上)234a及t空部(下)23仆。在該中空部(上)234a及中空部 (下)234b中’分別充滿液壓油。活塞232(即,頂部熱盤部 210的上下移動)的動作通過油壓元件260控制液壓油的方 式而進行。 下面對油壓元件260的結構進行描述。第三圖以示音 方式表示油壓元件260及油缸體部230。例如第三圖所示, 油缸231的中空部(上)234a與管262連接,另外,中^部 (下)234b與管263連接。管262及263的另一端均與方二;刀 換閥SV3連接。另外,在方向切換閥SV3上,連接一端與 泵266連接的管261及一端開放的管264ct)方向切換閥sv\The hollow portion 234 of the cylinder block 231 is partitioned into a hollow portion (upper) 234a and a t-empty portion (lower) 23 by a piston 232'. The hollow portion (upper) 234a and the hollow portion (lower) 234b are filled with hydraulic oil, respectively. The operation of the piston 232 (i.e., the vertical movement of the top hot plate portion 210) is performed by the hydraulic element 260 controlling the hydraulic oil. The structure of the hydraulic member 260 will be described below. The third diagram shows the hydraulic element 260 and the cylinder block 230 in a voiced manner. For example, as shown in the third figure, the hollow portion (upper) 234a of the cylinder 231 is connected to the tube 262, and the middle portion (lower) 234b is connected to the tube 263. The other ends of the tubes 262 and 263 are connected to the square two; the knife switching valve SV3. Further, on the direction switching valve SV3, a pipe 261 whose one end is connected to the pump 266 and a pipe 264ct which is open at one end are connected to the direction switching valve sv\

對應於來自外部的操作,對“連接管261及262,並且連接 管263及264C的狀態”,與“連接管261及263,並且連 接管262及264c的狀態,’進行切換。 泵266從油箱265將液壓油上吸,將其送向管261。在 方向切換閥SV3 * “連接f 261 *泥,並且連接管加 狀態”的場合,栗266將液壓油送向油紅體说 及ΤΙ另一方面,中空部(下卿的液壓油通 ^ & 導止回閥RV3而排出。另外,關於中空部 (下)234b的麟油的排出機構,將在後面進行描述。 12 1376306 另外,在該方向切換閥SV3取“連接管261及263, 並且連接管262及264c的狀態”的場合,泵266將液壓油 送向油缸體231的中空部(下)234b,另一方面,中空部 (上)234a的液壓油通過管264b及引導止回闕RV2而排出。 另外’關於t空部(上)234a的液壓油的排出機構,將在後面 進行描述。 管262及管263的在方向切換閥SV3的附近,分別設 置有止回閥TV1及TV2。該止回閥TV1及TV2將在管262 及官263中流動的液壓油的流動的方向僅僅限制在從方向 切換閥SV3 ’朝向油虹體231的方向,防止液麼油的逆流。 於疋’原則上’液壓油不從方向切換閥SV3,流向管264c。 此外,在管262及管263上,分別依據形成支路的方 式設置管264b及264a。在管264b及264a上,分別連接引 導止回閥RV2及RV3。RV2及RV3分別在油缸上升及下降 時動作,排出通過它的液壓油,使油缸動作。即,泵266 將液壓油送入油缸體231的中空部(上)234a,如果管262的 内壓上升而在預定值以上,則引導止回閥RV3打開,排出 中空部(下)234b的液壓油,油缸體下降。同樣,如果泵266 將液壓油送入油缸體231的中空部(下)234b,管263的内壓 上升而在預定值以上,則引導止回閥RV2打開,排出中空 部(下)234b的液壓油,油缸體上升。 如上述般地,如果在本實施例中,將液壓油送向油缸 體231中的一個中空部,則另一中空部内的液壓油從該中 空部排出。於是,依據本實施例,對泵266及方向切換閥 SV3進行控制,由此,可自由地使活塞232及活動盤211 13 1376306 上下移動。 以下參照第二圖,對頂部熱盤部210及底部熱盤部220 的結構進行描述。該頂部熱盤部210令的頂部熱盤213以 通過隔熱材料212,從固定於活動盤211的底面懸吊的方式 固定。同樣,底部熱盤部220中的底部熱盤223通過隔熱 材料222,固定於固定盤221的頂面上。另外,在底部熱盤 部220中的底部熱盤223的頂面上,固定金屬緩衝件280(將 在後面進行描述)。另外,在頂部熱盤部210的頂部熱盤213 ® 的底面上,固定有真空密封安裝板214。該真空密封安裝板 214爲熱傳導性較高的金屬板,頂部熱盤213的熱量快速地 在真空密封安裝板214中移動。即,真空密封安裝板214 具有作爲防止製品P及頂部熱盤213之間的接觸的熱盤保 護板的功能。 驅動油壓元件260,向下方驅動頂部熱盤部210,由此, 可將放置於鋼帶403上的製品P夾持於金屬緩衝件280及 頂部熱盤部210的真空密封安裝板214之間,對其進行按 壓。另外,間隔桿270從底部熱盤223的頂面的端部(第二 ® 圖中的左右兩端),垂直向上伸長。如果使頂部熱盤213下 降,則間隔桿270的頂端與頂部熱盤213的底面接觸,頂 部熱盤無法進一步下降。於是,間隔桿270用作將按壓時 的上下熱盤之間的間距保持一定,並且將真空密封安裝板 214的底面保持水平的一種導向件。 另外,在對製品P按壓的期間,頂部熱盤部210的頂 部熱盤213及底部熱盤部220的底部熱盤223分別通過加 熱系統240,加熱到製品P的成形溫度。另外,關於加熱系 14 1376306 統240調整熱盤的溫度的方法,將在後面進行描述。通過 例如如此,在對製品P進行加熱的同時,對其進行按壓, 所謂的熱壓緊步驟,進行製品P的成形。另外,在製品p 包括熱塑性樹脂的場合,在該加熱冲壓裝置2〇〇的加熱按 壓步戰之後’進行後述的冷卻加壓步驟,由此,進行製品p 的成形。 參照第二圖對加熱系統240的結構進行描述。該加熱 系統240包括泵241,該泵241使傳熱介質油在形成於頂部 鲁 熱盤213及底部熱盤223的内部的加熱用傳熱介質管路内 部循環;對該傳熱介質油進行加熱的加熱元件242。另外, 泵241,頂部熱盤213及底部熱盤223,加熱元件242通過 加熱用傳熱介質管244,形成傳熱介質通路。 該泵241將傳熱介質送入加熱用傳熱介質管路的傳熱 介質入口。通過該傳熱介質,調整頂部熱盤213及底部熱 盤223的溫度。從頂部熱盤213及底部熱盤223送出的傳 熱介質油通過加熱用傳熱介質管244,流向加熱元件242。 m 該加熱元件242爲圩通過加熱器,對通過它的傳熱介 質油進行加熱的裝置。通過半導體開關元件的控制’對加 熱器的溫度進行控制,由此,可控制傳熱介質油的溫度。 另外,從加熱元件242送出的傳熱介質油通過濾網’ 送入泵241,再次流向頂郄熱盤213及底部熱盤223。 第四圖爲沿水平方向將底部熱盤部22〇的底部熱盤223 剖開的剖面圖。 •底部熱盤223爲基本奚正方形的鋼板。在底部熱盤223 中,形成有沿第四圖中的上下方向開設的相互平行的八個 15 1376306 通孔的第一礼2231 a〜h(依據從第四圖中的左側的孔起的順 序’稱爲 223la、2231b、2231c、2231d、2231e、2231f、2231g、 223lh),在底部熱盤223的第四圖中的底端部,依據與第一 孔2231a〜h的全部相垂直的方式,沿第四圖中的左右方向 開設的第二礼2232 ;依據從底部熱盤223的第四圖中的頂 端部左侧起’與第一孔223la〜f相垂直的方式,沿第四圖 中的左右方向開設的第三孔2233 ;依據從在底部熱盤223 的第四圖中的頂端部右側起,與第一孔223lg及223ih相 垂直的方式,沿第四圖中的左右方向開設的第四孔2234。 在第一孔2231b〜g的兩端,分別嵌入有蓋2236。在第一孔 2231a及223.1 h.’僅僅在該第四圖中的頂端部,嵌入蓋2236。 另外,分別在第二孔2232中的兩端,第—孔2231a及223比 之間的部分,以及第一孔2231c及223ld之間的部分,第一 孔223le及223If之間的部分,與第一孔223ig及223lh之 間的部分,嵌入蓋2236。另外,分別在第三孔2233中的左 端,第一孔2231b及2231c之間的部分,與第一孔223id 及2231e之間的部分,嵌入蓋2236。此外,在第四孔Μ% 的右端,嵌入蓋2236。在第一孔2231a〜h,第二孔2232, 第三^ 2233及第四孔2234的相應孔中,例如上述般地, 欣入盘2236。由此,第一孔2231 a〜h,第二孔2232,第一 孔2233及第四孔2234以第一孔2231a的第四圖中的底端 2238及第一孔2231h的第三圖中的底端2239爲兩端,用 在底部熱盤223的内部曲折延伸的一根加熱用傳熱介 路。 *、、、 5 在該加熱用傳熱介質管路中,通過加熱系統24〇(第二 16 1376306 圖)加熱的傳熱介質油循環,通過該傳熱介質油,對底部熱 盤223進打加熱。另外,在該底部熱盤223中,安裝有圖 中未顯不出的溫度感測器。該溫度感測器與加熱冲壓裝置 200中的圖中未顯示出的控制器連接,在該加熱冲壓裝置 200對製品P進行加熱時,依據通過該溫度感測器而測定的 頂部熱盤213的溫度爲作爲加熱成形溫度的3〇〇度左右的 方式,控制器對加熱系統240進行控制,調整流過上述管 路的傳熱介質油的溫度。 另外’在本實施例中,使進行了溫度控制的傳熱介質 油在熱盤内部循環,由此,調整熱盤溫度,但是,也可依 據通過埋入熱盤内的加熱器,對熱盤進行加熱的方式構成。 第五圖爲金屬緩衝件280的垂直方向剖面圖。如第五 圖所示’該金屬緩衝件28〇包括在頂面中間部形成凹部 281H的厚板形狀的板部件281,與覆蓋該凹部281H的不銹 鋼製的金屬板282。在沒有間隙的情況下,全面地將板部件 281及金屬板282的端部焊接,由此,依據與板部件281及 金屬板282形成一體的方式,形成金屬緩衝件280。 在板部件281的底面,形成多個垂直向上開設的螺紋 孔281B(在第五圖中,僅僅顯示出〆個)。在該螺紋孔281B 的每個孔中’切出喪合螺紋,使穿過垂直地開設於底部熱 盤223的側面上的通孔2237的嫘栓283與該螺紋螺合,由 此,將金屬緩衝件280緊固於底部熱盤223上。 在板部281的凹部281H及金屬板282之間,形成間隙 部284。該間隙部284與加壓用傳熱介質通路285連通。該 加壓用傳熱介質通路285的另一端與加壓控制器250連 17 1376306 接。另外’在間隙部284及加壓用傳熱介質通路285中填 充有傳熱介質油。填充於間隙部284及加壓用傳熱介質通 路285中的傳熱介質油一旦吸收板部281的熱量,則將該 熱量排放給金屬板282。由於介於金屬板282及板部281之 間的是具有流動性的傳熱介質油,故快速地對金屬板282 進行加熱。加壓控制器250與加熱用冲壓裝置200中的圖 中未顯示出的控制器連接’該控制器可對加壓控制器25〇 進行控制,改變填充於間隙部284及加壓用傳熱介質通路 _ 285中的傳熱介質油的壓力。關於加壓控制器25〇的具體結 構,將在後面進行描述。 對金屬^ 282的頂面進行鏡面精加工,其表面粗糙度 在數微米的範圍内。於是,如果保持按壓壓力與填充於間 隙部284及加壓用傳熱介質通路285中的傳熱介質油的壓 力的平衡金屬板282維持平面狀態,則將金屬板282的 底面的平面度精度保持10微米以内。 另外,對鋼帶4〇3(第一圖)的上下面進行鏡面精加工,· 其表面粗糙度在數微米的範圍内。另外,在製品p上,放 置不錄鋼製的薄板B。在此,還對該薄板B進行鏡面精加 工。由於底部熱盤223的了頁面的扭曲通過金屬緩衝件28〇 而吸收,故如果使底部熱盤部22〇接近頂部熱盤部,則鋼 帶4〇3在以較高精度,保持平面的狀態,將製品p失持於 其與薄板B t間。另外’在頂部熱盤213巾,形成與底部 熱盤223的官路相同的加壓用傳熱介質管路,快速地對該 頂部熱盤213進行加熱。 ^在真空岔封安裝板214的底面的周緣部上,通過螺紋 1376306 方式緊固真空密封件219。該真空密封件219圍繞真空密封 安裝板214的四周而設置,如果使該真空密封安裝板214 接近金屬緩衝件280,則真空密封安裝板214及金屬緩衝件 280之間的間隙通過該真空密封件219而密封。在該真空密 封安裝板214的底面,形成有與真空泵290連通的開口 214a(第二圖)。於是,如果在該真空密封安裝板214及金屬 緩衝件280之間的間隙通過該真空密封件219密封時,驅 動真空泵290,則可減小製品P的周圍的壓力。 冷卻冲壓裝置300的結構基本與加熱冲壓裝置200相 同,但是,流過熱盤的傳熱介質採用冷卻水,通過使其循 環,對熱盤進行冷卻。 以下參照第六圖,對加壓控制器250的結構進行描述。 第六圖爲以示意方式表示加壓控制器250的結構的方框 圖。加熱控制器250包括第一油壓缸25卜第二油壓缸252、 向第二油壓缸252供給液壓油的泵259a、向泵259a供給液 壓油的油箱259b、與方向切換閥SV5。 第一油壓缸251包括套筒251a、活塞251b與桿251c。 活塞251b爲以可滑動的方式安裝於套筒251a的内面的部 件。桿251c依據從活塞251b的一面,沿套筒251a的軸向 (即,活塞251b的動作方向,第六圖中的向右方向)延伸的 方式固定,其端部251d從套筒251a突出。通過活塞251b, 將套筒251a的内部空間分隔爲前部空間251e(第六圖中的 左側)及後部空間251f(第六圖中的右側)。 在第一油壓缸251的前部空間251e中填充傳熱介質 油,該前部空間251e與形成於金屬缓衝件280中的加壓用 19 1376306 傳熱介質通路285通過管254連接。另外,第一油壓缸251 的後部空間251f處於大氣壓的狀態。於是,通過力f,朝 向月il部空間251e ’將桿251c壓入’據此,前部空間251e 内的傳熱介質油的壓力P1爲F/A1(A1 :活塞251b的截面 積)。於是’通過對力F進行控制’可對填充於金屬板282 及板部281之間的傳熱介質油的壓力進行控制。 如此,用於對金屬板282進行加壓的傳熱介質油僅僅 填充於從金屬板282及板部281之間,到第一油壓缸251 • 的前部空間251e中的管路中。於是,即使在金屬板282破 損的情況下,流出的傳熱介質油仍是少量的。另外,在傳 熱介質油發生熱膨脹的場合’活塞251 b依據後部空間251 f 膨脹的體積值而移動,由此,可不採用溢流閥的情況下, 保持傳熱介質油的壓力。 μ另一方面,第二油壓缸252包括填充有傳熱介質油的 套筒252a、活塞252b、桿252c、前進限制感測器252g、與 後退限制感測器252h。活塞252b爲以可滑動的方式安裝於 φ 套筒252a的内面的部件。另外,桿252c依據從活塞252b 的一面,沿套筒252a的軸向(即,活塞252b的動作方向, 第六圖中的向左方向)延伸的方式固定,其端部252d從套筒 252a突出。通過活塞252b,將套筒252a的内部空間分隔爲 前部空間252f(第六圖中的左側)及後部空間252e(第六圖中 的右側)。 傳熱介質油填充於前部空間252f及後部空間252e這兩 者中。通過控制注入到該前部空間252f及後部空間252e中 的傳熱介質油的壓力’可以任意的驅動力,沿套筒252a的 20 1376306 軸向’驅動桿252c。 第一油壓缸251的桿25lc的端部251d,與第二油壓缸 252的桿252c的端部252d通過連接部件253而連接^於是, 通過控制驅動桿252c的驅動力,可控制前部空間2Me内的 傳熱介質油的壓力P1。在本實施例中,在對前部空間252f ,後,空間252e中的任何-者進行加壓時,另—者的壓力 為大氣壓,關於這一點的具體說明將在後面描述。於是, φ 在沿從後部空間252e,朝向前部空間252f的方向(圖中的向 左方向)驅動桿251c的場合,其驅動力爲填充於後部空間 252e中的傳熱介質油的壓力p2與活塞252b的截面積a2 的乘積的值。即,前部空間251e内的傳熱介質油的壓力pl 爲Ρ2χΑ2/Α1。於是,通過改變第二油壓缸252的活塞252b 的截面積A2,可改變傳熱介質油的壓力pi,即,對金屬板 282加壓的壓力的範圍。 前進限制感測器252g及後退限制感測器252h爲檢測 活塞252b是否位於相應的安裝位置的感測器。在本實施例 中’依據位於前進限制感測器252g與後退限制感測器252h * 之間的方式對活塞252b進行控制。採用前進限制感測器 25 2g及後退限制感測器25 2h的位置控制方法將在後面進行 描述。 以下對驅動桿252c的驅動力的控制方法進行描述。 方向切換閥SV5爲具有第一埠P1 ’第二埠P2,第三埠 P3及第三土牟P4的4埠切換閥。該方向切換閥s V5對“P1 及P3導通,並且P2及P4導通”與“P1及P4導通,並且 P2及P3導通’’的兩個狀態進行切換。第一埠pi及栗259a 1376306 的出口通過管257而連接。與第二埠p2連接的管258的一 端處於開放狀態。另外,第二油壓缸252的套筒252a的前 部空間252f及後部空間252e分別通過管255及256,與方 向切換閥SV5的第三埠P3及第三槔P4連接。 於是’在方向切換閥SV5的設定處於“pi及P3導通, 並且P2及P4導通”的狀態時’從泵259a送出的傳熱介質 油通過管255,流向第二油壓缸252的套筒252a的前部空 間252f。另一方面’第二油壓缸252的套筒252a的後部空 間252e與管258連接。其結果是,第二油壓缸252的活塞 252b朝向後部空間252e(第六圖中的向右方向)移動,後部 空間252e内的傳熱介質油的一部分通過管258而排出。 另外’在方向切換閥SV5的設定處於“P1及P4導通, 並且P2及P3導通”的狀態時,從泵259a送出的傳熱介質 油通過管256,流向第二油壓缸252的套筒252a的後部空 間252e。另一方面,前部空間252f與管258連接。其結果 是’活塞252b朝向前部空間252f(第六圖中的向左方向)移 動,前部空間252f内的傳熱介質油的一部分通過管258而 排出。 上述方向切換閥SV5的切換動作通過加壓控制器 250(圖中未顯示出)而控制。 在管256上,設置有電磁溢流閥RV4。該電磁溢流閥 RV4通過加壓控制器250而控制,依據將管256内的傳熱 介質油的壓力控制在預定的壓力的方式,進行適合閥的開 閉動作。由於填充於金屬板282及板部281之間的傳熱介 質油的壓力與管256内的傳熱介質油的壓力相同,故通過 22 ^306 控制電磁溢流閥RV4的開閉,可將填充於金屬板282及板 部281之間的傳熱介質油的壓力控制在所需的範圍内。另 外,電磁溢流闊RV4的開閉採用設置於管254的壓力威測 器ΚΠ,或設置於管况的壓力感測器;= ^ 進行反饋控制。 如上述般地,在本實施例中,採用下述的方案,其中, 兩個油壓缸串聯,驅動其中一個油壓缸的桿,由此,調整 魯 填充於另一油壓缸内的傳熱介質油的壓力。即,不直接通 過栗’對傳熱介質油進行加壓。於是,即使在因溫度條件 等的原因,無法通過泵直接對傳熱介質油進行加壓如此的 情況下,依據本實施例的方案,仍可依據所需的壓力,對 傳熱介質油進行加壓。 另外,採用前進限制感測器252g及後退限制感測器 252h的檢測結果,依據下述方式進行控制,該方式爲:通 過進行聚的控制’第二油歷缸252的活塞252b在平時位於 刖進限制感測器252g及後退限制感測器252h之間。即, φ 在前進限制感測器252g或後退限制感測器252h檢測到活 塞252b的場合,停止泵。 在官255及256上,分別設置有溢流閥RV5及RV6。 在f 255及256的内壓達到預定值時,該溢流閥RV5及RV6 打開,將傳熱介質油排到管的外部,將管255及256的内 壓抑制在預定值以下。 在官255及256的埠P3及P4附近,分別設置有節流 閥TV3及TV4。該節流閥TV3及TV4對流過管乃5及^ 的傳熱介質油的流量進行控制,對油缸體512及522的動 23 1376306 作速度進行控制。 以下將對上述如此構成的冲壓裝置的製品p的按壓成 形的步驟進行描述。另外’在開始按壓之前,活動盤部110、 210、310與固定盤部12〇、220、320充分地隔開,如果處 於可運送狀態,則在放置有製品P的鋼帶403可通過其間。 在進行按壓時,首先,進行各冲壓裝置的熱盤的溫度 控制。即’在預熱冲壓裝置100及加熱冲壓裝置2〇〇中, 對熱盤進行加熱’其溫度爲製品P的成形温度,另一方面, 對冷卻冲屬裝置3〇〇的熱盤進行冷卻,將其溫度保持在常 溫程度。另外’在本實施例中,製品p的成形溫度爲3〇〇 度C。 接著’將製品P放置於鋼帶403的頂端的頂面上。在 這裏,將製品P放置於預熱按壓的上游側的部分。 然後’驅動帶上浮器405及407,使鋼帶403處於可按 壓狀態。接著’驅動馬達4〇9,使製品p朝向預熱冲壓裝置 100的活動盤部110及固定盤部120之間移動。接著,停止 馬達409 '的驅動’將製品p設置於活動盤部U0及固定盤 部120之間。 之後,驅動帶上浮器405及407,使鋼帶403處於可按 壓狀態。接著’使活動盤部11()、21〇、310向下方移動,使 活動盤部舞近固定盤部’直至頂部熱盤接觸到間隔桿27〇。 此8^· ’各活動盤部的真空密封件安裝板的底面與鋼帶403 的頂端的頂面之間的間距在〇 5〜linm的範圍内。在該狀 態’安裝於相應的活動盤部上的真空密封件充分地作用, 可對製品P的周圍進行密封。另外,此時的各冲壓裝置的 24 1376306 油缸部(在加熱冲壓裝置200中,爲油缸部230)的輸出,即, 油缸部的油缸體(在加熱冲壓裝置200中,爲油缸體232)的 水平方向截面積與油缸部的頂側中空部(加熱冲壓裝置200 的中空部(上)234a(第二圖))的内壓的乘積的值充分高於在 後述的設定按壓壓力與製品P的水平方向截面積的乘積的 值。 之後,驅動真空泵,將製品P的周圍的壓力減小到設 定真空壓力。 然後,驅動加壓控制器,將加壓用傳熱介質油加壓到 設定按壓壓力。例如前述般地,各冲壓裝置的油缸部的輸 出充分地高於後述的設定按壓壓力與製品P的水平方向截 面積的乘積的值,由此,沒有因來自加壓用傳熱介質油的 壓力,將真空密封安裝板上擡的情況。於是,通過該設定 按壓壓力,對製品P進行預熱按壓。在經過預定加壓保持 時間後,驅動泵,減小加壓用傳熱介質油的壓力。接著, 打開與真空泵連接的通路内的圖中未顯示出的分流閥,將 製品P的周圍的氣壓返回到上壓。接著,使活動盤部110 向上方移動。通過以上的步驟,預熱按壓完成。 在活動盤部110、210、310充分地(在鋼帶403處於可 運送狀態時,製品P及活動盤部不接觸的程度)上升後,驅 動帶上浮器405及407,鋼帶403處於可運送狀態。接著, 驅動馬達409,朝向加熱冲壓裝置200的活動盤部210及固 定盤部220之間,依據距離移動製品P。其結果是,製品P 在活動盤部210及固定盤部220.之間移動。接著,停止馬 達409的驅動,將製品P設置於活動盤部210及固定盤部 25 1376306 220之間。在具有下一應按壓的製品K的場合,也可在帶 上浮器的驅動之前,在鋼帶403的頂端側的頂面,放置製 品f。在此場合,製品Ρ'依據距預熱冲壓裝置100,預定 距離L,放置於上游側的位置,製品Ρ設置於活動盤部210 及固定盤部220之間,此時,製品Κ設置於預熱冲壓裝置 100的活動盤部110及固定盤部120之間。 然後,通過與上述預熱按壓相同的步驟,進行製品Ρ 的加熱按壓。另外,在具有下一應按壓的製品f的場合, • 同時,進行製品ρ/的預熱按壓。 在活動盤部110、210、310充分地(在鋼.帶403處於可 運送狀態時,製品Ρ,ρ/與活動盤部不接觸的程度)上升後, 驅動帶上浮器405及407,鋼帶403處於可運送狀態。接著, 驅動馬達409,朝向冷卻冲壓裝置300的活動盤部310及固 定盤部320之間,依據距離L移動製品Ρ。其結果是,製品 Ρ在活動盤部310及固定盤部320之間。另外,在對另一製 品ρ/進行預熱按壓的場合,該製品Ρ'在加熱冲壓裝置200 的活動盤部210及固定盤部220之間移動。接著,停止馬 ® 達409的驅動,在活動盤部310及固定盤部320之間設置 製品Ρ。另外,在具有下一應按壓的製品Ρ〃的場合,也可 在帶上浮器的驅動之前,在鋼帶403的頂端側的頂面,放 置製品Ρ"。在此場合,製品Ρ"依據距預熱冲壓裝置100, 預定距離L,放置於上游側的位置,製品Ρ設置於活動盤部 210及固定盤部220之間,此時,製品Ρ"設置於預熱冲壓 裝置100的活動盤部110及固定盤部120之間。 然後,通過與上述預熱按壓相同的步驟,進行製品Ρ 26 1376306 的冷卻按壓。另外,在具有下一應按壓的製品P、P〃的場 合,同時進行製品p/的加熱按壓,製品P〃的預熱按壓。 接著,在活動盤部110、210、310充分地(在鋼帶403 處於可運送狀態時,製品p、p/、P"與活動盤部不接觸的 程度)上升後,驅動帶上浮器405及407,鋼帶403處於可 運送狀態。接著,驅動馬達409,依據以距離L,向下游移 動製品Ρ的方式,驅動鋼帶403。如此,按壓結束的製品Ρ 向冷卻冲壓裝置300的下游側,其通過圖令未顯示出的拾 取器而取出。Corresponding to the operation from the outside, the "connection pipes 261 and 262, and the state of the connection pipes 263 and 264C", and the "connection pipes 261 and 263, and the state of the connection pipes 262 and 264c," are switched. The pump 266 is from the fuel tank. 265 sucks up the hydraulic oil and sends it to the pipe 261. In the case where the direction switching valve SV3 * "connects f 261 * mud and the connection pipe is added", the pump 266 sends the hydraulic oil to the oil red body and says On the other hand, the hollow portion (the hydraulic oil of the lower part) is discharged by the check valve RV3. In addition, the discharge mechanism of the oil of the hollow portion (lower) 234b will be described later. 12 1376306 In addition, When the direction switching valve SV3 takes "the connection pipes 261 and 263 and the state of the connection pipes 262 and 264c", the pump 266 sends the hydraulic oil to the hollow portion (lower) 234b of the cylinder block 231, and on the other hand, the hollow portion ( The hydraulic oil of the upper portion 234a is discharged through the tube 264b and the guide check ring RV2. The "discharge mechanism for the hydraulic oil of the t-empty portion (upper) 234a will be described later. The direction of the tube 262 and the tube 263 is switched. In the vicinity of the valve SV3, a check valve TV is respectively provided 1 and TV 2. The check valves TV1 and TV2 restrict the flow of the hydraulic oil flowing in the tube 262 and the official 263 only in the direction from the direction switching valve SV3' toward the oil rainbow 231, preventing the backflow of the liquid oil. In principle, 'the hydraulic oil does not switch from the direction switch valve SV3 to the flow tube 264c. Further, on the tube 262 and the tube 263, the tubes 264b and 264a are respectively provided according to the manner in which the branch is formed. On the tubes 264b and 264a, The pilot check valves RV2 and RV3 are respectively connected. RV2 and RV3 respectively operate when the cylinder rises and falls, and discharges the hydraulic oil passing therethrough to operate the cylinder. That is, the pump 266 sends the hydraulic oil to the hollow portion of the cylinder block 231 (on When the internal pressure of the pipe 262 rises to a predetermined value or more, the pilot check valve RV3 is opened, and the hydraulic oil of the hollow portion (lower) 234b is discharged, and the cylinder block is lowered. Similarly, if the pump 266 sends the hydraulic oil to the cylinder In the hollow portion (lower portion) 234b of the body 231, when the internal pressure of the tube 263 rises to a predetermined value or more, the pilot check valve RV2 is opened, and the hydraulic oil of the hollow portion (lower) 234b is discharged, and the cylinder block is raised. If in this embodiment, When the hydraulic oil is sent to one hollow portion of the cylinder block 231, the hydraulic oil in the other hollow portion is discharged from the hollow portion. Thus, according to the present embodiment, the pump 266 and the direction switching valve SV3 are controlled, thereby being freely available. The piston 232 and the movable plate 211 13 1376306 are moved up and down. The structure of the top hot plate portion 210 and the bottom hot plate portion 220 will be described below with reference to the second figure. The top hot plate portion 210 allows the top hot plate 213 to pass. The heat insulating material 212 is fixed in such a manner as to be suspended from the bottom surface of the movable disk 211. Similarly, the bottom hot plate 223 in the bottom hot plate portion 220 is fixed to the top surface of the fixed plate 221 by the heat insulating material 222. Further, on the top surface of the bottom hot plate 223 in the bottom hot plate portion 220, a metal buffer member 280 (which will be described later) is fixed. Further, a vacuum seal mounting plate 214 is fixed to the bottom surface of the top hot plate 213 ® of the top hot plate portion 210. The vacuum seal mounting plate 214 is a highly thermally conductive metal plate, and the heat of the top hot plate 213 is quickly moved in the vacuum seal mounting plate 214. That is, the vacuum seal mounting plate 214 has a function as a hot plate protection plate for preventing contact between the product P and the top hot plate 213. The hydraulic oil element 260 is driven to drive the top hot plate portion 210 downward, whereby the product P placed on the steel strip 403 can be sandwiched between the metal buffer member 280 and the vacuum seal mounting plate 214 of the top hot plate portion 210. , press it. Further, the spacer bar 270 is elongated vertically upward from the end portion of the top surface of the bottom hot plate 223 (the left and right ends in the second ® figure). If the top hot plate 213 is lowered, the top end of the spacer bar 270 comes into contact with the bottom surface of the top hot plate 213, and the top hot plate cannot be further lowered. Thus, the spacer lever 270 serves as a guide for keeping the interval between the upper and lower hot plates at the time of pressing constant and keeping the bottom surface of the vacuum seal mounting plate 214 horizontal. Further, during the pressing of the product P, the top hot plate 213 of the top hot plate portion 210 and the bottom hot plate 223 of the bottom hot plate portion 220 are heated by the heating system 240 to the forming temperature of the product P, respectively. Further, a method of adjusting the temperature of the hot plate by the heating system 14 1376306 will be described later. For example, the product P is pressed while being heated, and the so-called hot pressing step is performed to form the product P. In the case where the product p includes a thermoplastic resin, the product p is formed by performing a cooling and pressurizing step to be described later after the heating press of the heated press device 2 is performed. The structure of the heating system 240 will be described with reference to the second figure. The heating system 240 includes a pump 241 that circulates heat transfer medium oil inside a heating heat transfer medium line formed inside the top luke tray 213 and the bottom hot plate 223; heating the heat transfer medium oil Heating element 242. Further, the pump 241, the top hot plate 213 and the bottom hot plate 223, and the heating element 242 pass through the heating heat transfer medium pipe 244 to form a heat transfer medium passage. The pump 241 feeds the heat transfer medium to the heat transfer medium inlet of the heat transfer medium line for heating. The temperature of the top hot plate 213 and the bottom hot plate 223 is adjusted by the heat transfer medium. The heat transfer medium oil sent from the top hot plate 213 and the bottom hot plate 223 passes through the heating heat transfer medium pipe 244 and flows to the heating element 242. m The heating element 242 is a device that heats the heat transfer medium oil passing through it through a heater. The temperature of the heater is controlled by the control of the semiconductor switching element, whereby the temperature of the heat transfer medium oil can be controlled. Further, the heat transfer medium oil sent from the heating element 242 is sent to the pump 241 through the screen ', and flows again to the top hot plate 213 and the bottom hot plate 223. The fourth drawing is a cross-sectional view in which the bottom hot plate 223 of the bottom hot plate portion 22 is cut in the horizontal direction. • The bottom hot plate 223 is a substantially square steel plate. In the bottom hot plate 223, first engravings 2231 a to h of eight 15 1376306 through holes which are parallel to each other in the up and down direction in the fourth drawing are formed (in order from the hole on the left side in the fourth figure) 'referred to as 223la, 2231b, 2231c, 2231d, 2231e, 2231f, 2231g, 223lh), in the bottom end portion of the fourth figure of the bottom hot plate 223, in a manner perpendicular to all of the first holes 2231a to h2, a second ceremony 2232 opened along the left-right direction in the fourth figure; in a manner perpendicular to the first holes 223la to f from the left side of the top end portion in the fourth figure of the bottom hot plate 223, along the fourth figure a third hole 2233 opened in the left-right direction; in the left-right direction in the fourth figure, in a manner perpendicular to the first holes 223g1 and 223ih from the right side of the top end portion in the fourth figure of the bottom hot plate 223 The fourth hole 2234. A cover 2236 is fitted to both ends of the first holes 2231b to g, respectively. The cover 2236 is embedded in the first holes 2231a and 223.1 h.' only at the tip end portion of the fourth figure. In addition, at both ends of the second hole 2232, a portion between the first holes 2231a and 223, and a portion between the first holes 2231c and 223ld, a portion between the first holes 223le and 223If, and a portion A portion between one of the holes 223ig and 223lh is embedded in the cover 2236. Further, a portion between the first hole 2231b and 2231c and a portion between the first hole 2231b and 2231c and the portion between the first hole 223id and 2231e are fitted into the cover 2236 at the left end in the third hole 2233, respectively. Further, at the right end of the fourth aperture Μ%, the cover 2236 is embedded. In the corresponding holes of the first holes 2231a to h, the second holes 2232, the third 2233 and the fourth holes 2234, for example, the disk 2236 is immersed in the above-described manner. Thus, the first holes 2231 a to h, the second holes 2232, the first holes 2233 and the fourth holes 2234 are at the bottom end 2238 of the fourth hole of the first hole 2231a and the third hole of the first hole 2231h. The bottom end 2239 is a two-end end, and is heated by a heating heat transfer circuit extending inside the bottom hot plate 223. *, , , 5 In the heat transfer medium line for heating, the heat transfer medium oil heated by the heating system 24〇 (second 16 1376306) is circulated, and the bottom heat plate 223 is punched through the heat transfer medium oil. heating. Further, in the bottom hot plate 223, a temperature sensor which is not shown in the figure is attached. The temperature sensor is connected to a controller (not shown) in the heated stamping device 200. When the heated stamping device 200 heats the product P, the top hot plate 213 is determined according to the temperature sensor. The temperature is about 3 degrees of the heating forming temperature, and the controller controls the heating system 240 to adjust the temperature of the heat transfer medium oil flowing through the piping. In addition, in the present embodiment, the heat transfer medium oil subjected to the temperature control is circulated inside the hot plate, thereby adjusting the temperature of the hot plate, but the hot plate can also be used according to the heater embedded in the hot plate. It is constructed by heating. The fifth view is a vertical sectional view of the metal buffer member 280. As shown in Fig. 5, the metal cushioning member 28 includes a thick plate-shaped plate member 281 having a concave portion 281H formed at an intermediate portion of the top surface, and a stainless steel metal plate 282 covering the concave portion 281H. When there is no gap, the end portions of the plate member 281 and the metal plate 282 are integrally welded, whereby the metal buffer member 280 is formed in accordance with the plate member 281 and the metal plate 282. On the bottom surface of the plate member 281, a plurality of screw holes 281B which are vertically opened upward are formed (in the fifth figure, only one of them is shown). Cutting the splicing thread in each hole of the threaded hole 281B so that the shackle 283 passing through the through hole 2237 which is vertically opened on the side of the bottom hot plate 223 is screwed with the thread, thereby, the metal is The cushioning member 280 is fastened to the bottom hot plate 223. A gap portion 284 is formed between the concave portion 281H of the plate portion 281 and the metal plate 282. The gap portion 284 communicates with the heat transfer medium passage 285 for pressurization. The other end of the pressurizing heat transfer medium passage 285 is connected to the pressurizing controller 250 17 1376306. Further, the gap portion 284 and the heat transfer medium passage 285 for pressurization are filled with heat transfer medium oil. When the heat transfer medium oil filled in the gap portion 284 and the pressure heat transfer medium passage 285 absorbs the heat of the plate portion 281, the heat is discharged to the metal plate 282. Since the fluid medium heat transfer medium oil is interposed between the metal plate 282 and the plate portion 281, the metal plate 282 is quickly heated. The pressurization controller 250 is connected to a controller not shown in the drawing in the heating press device 200. The controller can control the pressurizing controller 25A to change the filling portion 284 and the heat transfer medium for pressurization. The pressure of the heat transfer medium oil in passage 285. The specific structure of the pressurizing controller 25A will be described later. The top surface of the metal 282 is mirror finished, and its surface roughness is in the range of several micrometers. Then, if the balance metal plate 282 that maintains the pressing pressure and the pressure of the heat transfer medium oil filled in the gap portion 284 and the pressure heat transfer medium passage 285 is maintained in a planar state, the flatness accuracy of the bottom surface of the metal plate 282 is maintained. Within 10 microns. Further, the upper and lower surfaces of the steel strip 4〇3 (first drawing) are mirror-finished, and the surface roughness thereof is in the range of several micrometers. Further, on the product p, a sheet B which is not recorded in steel is placed. Here, the sheet B is also subjected to mirror finishing. Since the distortion of the page of the bottom hot plate 223 is absorbed by the metal buffer member 28, if the bottom hot plate portion 22 is brought close to the top hot plate portion, the steel strip 4〇3 is maintained in a flat state with high precision. , the product p is lost between it and the sheet B t . Further, in the top hot plate 213, a heat transfer medium line for pressurization which is the same as the official path of the bottom hot plate 223 is formed, and the top hot plate 213 is quickly heated. ^ On the peripheral portion of the bottom surface of the vacuum seal mounting plate 214, the vacuum seal 219 is fastened by means of a thread 1376306. The vacuum seal 219 is disposed around the periphery of the vacuum seal mounting plate 214. If the vacuum seal mounting plate 214 is brought close to the metal buffer member 280, the gap between the vacuum seal mounting plate 214 and the metal buffer member 280 passes through the vacuum seal. 219 and sealed. An opening 214a (second diagram) communicating with the vacuum pump 290 is formed on the bottom surface of the vacuum seal mounting plate 214. Thus, if the gap between the vacuum seal mounting plate 214 and the metal buffer member 280 is sealed by the vacuum seal 219, the vacuum pump 290 is driven to reduce the pressure around the article P. The structure of the cooling press apparatus 300 is basically the same as that of the heating press apparatus 200, but the heat transfer medium flowing through the hot plate is cooled water, and by circulating it, the hot plate is cooled. The structure of the pressurization controller 250 will be described below with reference to the sixth drawing. The sixth diagram is a block diagram showing the structure of the pressurization controller 250 in a schematic manner. The heating controller 250 includes a first hydraulic cylinder 25, a second hydraulic cylinder 252, a pump 259a that supplies hydraulic oil to the second hydraulic cylinder 252, a tank 259b that supplies hydraulic oil to the pump 259a, and a direction switching valve SV5. The first hydraulic cylinder 251 includes a sleeve 251a, a piston 251b, and a rod 251c. The piston 251b is a member slidably attached to the inner surface of the sleeve 251a. The rod 251c is fixed in such a manner as to extend from the one side of the piston 251b in the axial direction of the sleeve 251a (i.e., the direction of movement of the piston 251b, the rightward direction in the sixth drawing), and the end portion 251d protrudes from the sleeve 251a. The internal space of the sleeve 251a is divided by the piston 251b into a front space 251e (left side in the sixth drawing) and a rear space 251f (right side in the sixth drawing). The front space 251e of the first hydraulic cylinder 251 is filled with a heat transfer medium oil, and the front space 251e is connected to the pressurization medium 19 376306 formed in the metal buffer 280 through a pipe 254. Further, the rear space 251f of the first hydraulic cylinder 251 is in an atmospheric pressure state. Then, by the force f, the rod 251c is pressed into the moon il space 251e'. Accordingly, the pressure P1 of the heat medium oil in the front space 251e is F/A1 (A1: the cross-sectional area of the piston 251b). Then, by controlling the force F, the pressure of the heat transfer medium oil filled between the metal plate 282 and the plate portion 281 can be controlled. Thus, the heat transfer medium oil for pressurizing the metal plate 282 is filled only between the metal plate 282 and the plate portion 281, and into the piping in the front space 251e of the first hydraulic cylinder 251. Thus, even in the case where the metal plate 282 is broken, the outflowing heat transfer medium oil is still small. Further, in the case where the heat transfer medium oil thermally expands, the piston 251b moves in accordance with the volume value in which the rear space 251f expands, whereby the pressure of the heat transfer medium oil can be maintained without using the relief valve. On the other hand, the second hydraulic cylinder 252 includes a sleeve 252a filled with heat transfer medium oil, a piston 252b, a rod 252c, a forward limit sensor 252g, and a back limit sensor 252h. The piston 252b is a member slidably attached to the inner surface of the φ sleeve 252a. Further, the rod 252c is fixed in such a manner as to extend from the one side of the piston 252b in the axial direction of the sleeve 252a (i.e., the direction of movement of the piston 252b, the leftward direction in the sixth drawing), and the end portion 252d protrudes from the sleeve 252a. . The inner space of the sleeve 252a is partitioned by the piston 252b into a front space 252f (left side in the sixth drawing) and a rear space 252e (right side in the sixth drawing). The heat transfer medium oil is filled in both the front space 252f and the rear space 252e. The rod 252c can be driven axially along the 20 1376306 axial direction of the sleeve 252a by controlling the pressure of the heat transfer medium oil injected into the front space 252f and the rear space 252e. The end portion 251d of the rod 25lc of the first hydraulic cylinder 251 is connected to the end portion 252d of the rod 252c of the second hydraulic cylinder 252 via the connecting member 253. Thus, the front portion can be controlled by controlling the driving force of the driving rod 252c. The pressure P1 of the heat transfer medium oil in the space 2Me. In the present embodiment, when any of the front space 252f, the rear space 252e is pressurized, the other pressure is atmospheric pressure, and a detailed description thereof will be described later. Then, when φ drives the rod 251c in the direction from the rear space 252e toward the front space 252f (to the left in the drawing), the driving force is the pressure p2 of the heat medium oil filled in the rear space 252e and The value of the product of the cross-sectional area a2 of the piston 252b. That is, the pressure pl of the heat transfer medium oil in the front space 251e is Ρ2χΑ2/Α1. Thus, by changing the sectional area A2 of the piston 252b of the second hydraulic cylinder 252, the pressure pi of the heat transfer medium oil, that is, the range of the pressure for pressurizing the metal plate 282 can be changed. The forward limit sensor 252g and the back limit sensor 252h are sensors that detect whether the piston 252b is in the corresponding mounting position. In the present embodiment, the piston 252b is controlled in accordance with the manner between the forward limit sensor 252g and the backward limit sensor 252h*. The position control method using the forward limit sensor 25 2g and the back limit sensor 25 2h will be described later. The method of controlling the driving force of the drive lever 252c will be described below. The direction switching valve SV5 is a 4-turn switching valve having a first 埠P1' second 埠P2, a third 埠P3, and a third 牟P4. The direction switching valve s V5 switches between "P1 and P3 are turned on, and P2 and P4 are turned on" and "P1 and P4 are turned on, and P2 and P3 are turned on". The first pi and the outlet of the chestnut 259a 1376306 The tube 258 is connected by a tube 257. One end of the tube 258 connected to the second crucible p2 is in an open state. In addition, the front space 252f and the rear space 252e of the sleeve 252a of the second hydraulic cylinder 252 pass through the tubes 255 and 256, respectively. The third turn P3 of the direction switching valve SV5 is connected to the third turn P4. Then, 'the heat transfer medium sent from the pump 259a when the setting of the direction switching valve SV5 is "pi and P3 are turned on, and P2 and P4 are turned on" The oil passes through the tube 255 to the front space 252f of the sleeve 252a of the second hydraulic cylinder 252. On the other hand, the rear space 252e of the sleeve 252a of the second hydraulic cylinder 252 is connected to the tube 258. As a result, The piston 252b of the second hydraulic cylinder 252 moves toward the rear space 252e (to the right in the sixth drawing), and a part of the heat medium oil in the rear space 252e is discharged through the pipe 258. In addition, the setting of the direction switching valve SV5 At "P1 and P4 are on, and P2 and P3 are on In the state of the heat transfer medium, the heat transfer medium oil sent from the pump 259a flows through the pipe 256 to the rear space 252e of the sleeve 252a of the second hydraulic cylinder 252. On the other hand, the front space 252f is connected to the pipe 258. The piston 252b moves toward the front space 252f (leftward direction in the sixth drawing), and a part of the heat medium oil in the front space 252f is discharged through the pipe 258. The switching operation of the direction switching valve SV5 is performed by the pressurizing controller Controlled by 250 (not shown). On the tube 256, an electromagnetic spill valve RV4 is provided. The electromagnetic spill valve RV4 is controlled by the pressurization controller 250 according to the heat transfer medium oil in the tube 256. The pressure is controlled to a predetermined pressure to perform a valve opening and closing operation. Since the pressure of the heat medium oil filled between the metal plate 282 and the plate portion 281 is the same as the pressure of the heat medium oil in the tube 256, 22 ^306 Controlling the opening and closing of the electromagnetic spill valve RV4, the pressure of the heat transfer medium oil filled between the metal plate 282 and the plate portion 281 can be controlled within a required range. In addition, the electromagnetic overflow wide RV4 is opened and closed. Pressure set on tube 254 a detector ΚΠ, or a pressure sensor disposed in a tube condition; = ^ performs feedback control. As described above, in the present embodiment, the following scheme is employed, in which two hydraulic cylinders are connected in series to drive the same a rod of a hydraulic cylinder, thereby adjusting the pressure of the heat transfer medium oil filled in the other hydraulic cylinder. That is, the heat transfer medium oil is not directly pressurized through the pump. Thus, even at temperature In the case where the heat transfer medium oil cannot be directly pressurized by the pump due to conditions or the like, according to the embodiment of the present embodiment, the heat transfer medium oil can be pressurized according to the required pressure. Further, the detection results of the forward limit sensor 252g and the back limit sensor 252h are controlled in such a manner that the piston 252b of the second oil cylinder 252 is normally positioned by the control of the gather. Between the limit sensor 252g and the back limit sensor 252h. That is, φ stops the pump when the forward limit sensor 252g or the back limit sensor 252h detects the piston 252b. Over the valves 255 and 256, relief valves RV5 and RV6 are provided, respectively. When the internal pressures of f 255 and 256 reach a predetermined value, the relief valves RV5 and RV6 are opened, and the heat transfer medium oil is discharged to the outside of the tube, and the internal pressures of the tubes 255 and 256 are suppressed to a predetermined value or less. Throttle valves TV3 and TV4 are provided in the vicinity of 埠P3 and P4 of the officers 255 and 256, respectively. The throttle valves TV3 and TV4 control the flow rate of the heat transfer medium oil flowing through the tubes 5 and ^, and control the speed of the movements 23 1376306 of the cylinder blocks 512 and 522. The step of forming the press of the product p of the above-described press device will be described below. Further, the movable disk portions 110, 210, 310 are sufficiently spaced apart from the fixed disk portions 12, 220, 320 before the start of pressing, and if it is in the transportable state, the steel strip 403 on which the article P is placed can pass therethrough. When pressing, first, the temperature control of the hot plate of each press device is performed. That is, 'in the preheating press apparatus 100 and the hot stamping apparatus 2, the hot plate is heated', the temperature is the forming temperature of the product P, and on the other hand, the hot plate for cooling the flushing device 3 is cooled. Keep its temperature at normal temperature. Further, in the present embodiment, the forming temperature of the product p was 3 Torr C. Next, the article P is placed on the top surface of the top end of the steel strip 403. Here, the article P is placed on the upstream side of the preheating press. Then, the belt floaters 405 and 407 are driven to bring the steel strip 403 into a pressurizable state. Then, the motor 4 is driven to move the product p toward the movable disk portion 110 and the fixed disk portion 120 of the preheating press device 100. Next, the driving of the motor 409' is stopped, and the product p is placed between the movable disk portion U0 and the fixed disk portion 120. Thereafter, the belt floaters 405 and 407 are driven to bring the steel strip 403 into a pressurizable state. Next, the movable disk portions 11(), 21A, and 310 are moved downward, and the movable disk portion is caused to dance closer to the fixed disk portion' until the top hot plate contacts the spacer bar 27'. The distance between the bottom surface of the vacuum seal mounting plate of each of the movable disk portions and the top surface of the top end of the steel strip 403 is in the range of 〇 5 to linm. The vacuum seal mounted on the corresponding movable disk portion in this state sufficiently acts to seal the periphery of the article P. Further, at this time, the output of the 24 1376306 cylinder portion (the cylinder portion 230 in the heating press device 200) of each press device, that is, the cylinder block of the cylinder portion (in the heated press device 200, the cylinder block 232) The value of the product of the horizontal cross-sectional area and the internal pressure of the top side hollow portion of the cylinder portion (the hollow portion (upper) 234a (second drawing) of the heating press device 200) is sufficiently higher than the set pressing pressure and the product P described later. The value of the product of the cross-sectional area in the horizontal direction. Thereafter, the vacuum pump is driven to reduce the pressure around the article P to the set vacuum pressure. Then, the pressurizing controller is driven to pressurize the pressurizing heat transfer medium oil to the set pressing pressure. For example, as described above, the output of the cylinder portion of each press device is sufficiently higher than the value of the product of the set pressing pressure to be described later and the cross-sectional area of the product P in the horizontal direction, so that there is no pressure from the heat transfer medium oil for pressurization. , the vacuum seal is mounted on the mounting plate. Then, the product P is preheated by the set pressing pressure. After a predetermined pressurization holding time elapses, the pump is driven to reduce the pressure of the heat transfer medium oil for pressurization. Next, the diverter valve (not shown) in the passage connected to the vacuum pump is opened, and the air pressure around the product P is returned to the upper pressure. Next, the movable disk unit 110 is moved upward. Through the above steps, the warm-up pressing is completed. After the movable disk portions 110, 210, 310 are sufficiently raised (to the extent that the product P and the movable disk portion are not in contact when the steel strip 403 is in the transportable state), the belt floaters 405 and 407 are driven, and the steel strip 403 is transportable. status. Next, the motor 409 is driven to move between the movable disk portion 210 of the press unit 200 and the fixed disk portion 220, and the product P is moved in accordance with the distance. As a result, the product P moves between the movable disk portion 210 and the fixed disk portion 220. Next, the driving of the motor 409 is stopped, and the product P is placed between the movable disk portion 210 and the fixed disk portion 25 1376306 220. In the case where the product K to be pressed next is provided, the product f may be placed on the top surface of the tip end side of the steel strip 403 before the driving of the floater. In this case, the product Ρ' is placed on the upstream side at a predetermined distance L from the preheating press device 100, and the product Ρ is disposed between the movable disk portion 210 and the fixed disk portion 220. The movable plate portion 110 of the hot stamping apparatus 100 and the fixed disk portion 120 are disposed. Then, the heat pressing of the product Ρ is performed by the same procedure as the above-described preheating pressing. Further, in the case where the product f to be pressed next is provided, • At the same time, the preheating pressing of the product ρ/ is performed. After the movable disk portions 110, 210, 310 are sufficiently raised (when the steel strip 403 is in a transportable state, the product Ρ, ρ/the extent of contact with the movable disk portion), the belt levers 405 and 407 are driven, and the steel strip is driven. 403 is in a transportable state. Next, the motor 409 is driven to move between the movable disk portion 310 of the cooling press device 300 and the fixed disk portion 320, and the product is moved in accordance with the distance L. As a result, the product is caught between the movable disk portion 310 and the fixed disk portion 320. Further, when the other product ρ/ is preheated and pressed, the product Ρ' moves between the movable disk portion 210 of the heated press device 200 and the fixed disk portion 220. Next, the driving of the horse 达 409 is stopped, and the product Ρ is placed between the movable disk portion 310 and the fixed disk portion 320. Further, in the case of having the next product to be pressed, the product Ρ" may be placed on the top surface of the tip end side of the steel strip 403 before the driving of the floater. In this case, the product Ρ" is placed at the upstream side at a predetermined distance L from the preheating press device 100, and the product Ρ is disposed between the movable disk portion 210 and the fixed disk portion 220. At this time, the product Ρ" The movable plate portion 110 and the fixed disk portion 120 of the preheating press device 100 are interposed. Then, the cooling press of the product Ρ 26 1376306 is performed by the same procedure as the above-described preheating pressing. Further, in the case where the products P and P are to be pressed next, the product p/ is heated and pressed, and the product P is preheated. Next, after the movable disk portions 110, 210, and 310 are sufficiently raised (when the steel strip 403 is in a transportable state, the products p, p/, P" are not in contact with the movable disk portion), the belt lifter 405 is driven. 407, the steel strip 403 is in a transportable state. Next, the motor 409 is driven to drive the steel strip 403 in such a manner that the product Ρ is moved downstream by the distance L. Thus, the product that has been pressed is pulled to the downstream side of the cooling press device 300, and is taken out by a pickup that is not shown.

27 1376306 【圖式簡單說明】 第一圖爲本發明的實施例的間歇式冲壓裝置系統的側 視圖; 第二圖爲表示本發明的加熱冲壓裝置的結構的示意 圖; 第三圖爲以示意方式表示本發明的實施例的油壓元件 及油缸部的圖; 第四圖爲沿水平方向將本發明的底部熱盤部的底部熱 盤剖開的剖面圖; 第五圖爲本發明的實施例的金屬緩衝件的垂直方向剖 面圖; 第六圖爲以示意方式表示本發明的實施例的按壓控制 器的結構的方框圖。 [主要元件符號說明] 1冲壓裝置系統 100預熱冲壓裝置 200加熱冲壓裝置 213、223 熱盤 250傳熱介質壓力調整機構 270熱盤間隔保持機構 282金屬板 219真空密封件 300冷卻冲壓裝置 400帶傳送器 405、407帶上浮器 2827 1376306 BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a side view of a batch type stamping apparatus system according to an embodiment of the present invention; the second drawing is a schematic view showing the structure of the heating stamping apparatus of the present invention; FIG. 4 is a cross-sectional view showing the bottom hot plate of the bottom hot plate portion of the present invention in a horizontal direction; FIG. 5 is an embodiment of the present invention A vertical cross-sectional view of a metal buffer member; Fig. 6 is a block diagram showing the structure of a press controller of an embodiment of the present invention in a schematic manner. [Main component symbol description] 1 stamping device system 100 preheating stamping device 200 heating stamping device 213, 223 hot plate 250 heat transfer medium pressure adjusting mechanism 270 hot plate spacing holding mechanism 282 metal plate 219 vacuum sealing member 300 cooling punching device 400 belt Transmitter 405, 407 with floater 28

Claims (1)

1376306 拾、申請專利範圍: 、一一一— -種冲壓裝置,其贿在於:該冲壓 一對熱盤; 針if=保?機構,該熱盤間隔保持機構使上述 =熱盤中的—個與另一個以預定間距隔開的狀態 金屬板,該金屬板依據覆蓋卫件側的面的 固疋於至少一個熱盤上; ,熱介質,該傳熱介質填充於上述至少一個熱盤 及孟屬板的間隙部中; …、 溫度溫度控制機構,該溫度控制機構控制上述熱盤的 傳熱介貝壓力調整機構,該傳埶介質屄 欠 =通熱盤間隔保持機構,依據預;間;= 對時,調整上述傳熱介質的壓力, 又;’L十.、'、盤之間的工件施加壓緊力; 空密封有真空密封件,該真 封上述一對執盤的對外部氣體,密 密封。 隙,對5亥工件的周邊的空間進行 2.如申請專利範圍第丨 ㈡熱盤間隔保持機二=個=: 3 = ^專上料-熱盤延伸:' 之料裝置,其特徵在 、匕括真空泵,該真空泵在對該工件 29 201丨年7月27曰修正 進行按壓時,減小該工件周邊的空間的氣壓。 4.如申請專利範圍第丨項所述之冲壓裝置,其特徵在 於:該工件放置於金屬製的帶上’運送到上述一 ^熱 ^之間,上述冲壓裝置連同帶一起對該工件進行^ 5.—種+冲壓裝置系統,其特徵在於··該系統包括: 第一冲壓裝置,係由申請專利範圍第丨項 3壓裝置所構成,該第—冲壓裝置將工件加熱至預定 溫度 ’· 第二冲壓裝置,係由申請專利範圍第丨項 in斤構成’該第二冲壓裝置對通過上述第-冲 &裝置加熱的工件進行熱壓緊; 帶傳送器,該帶傳送器將上述工件放 =帶上’將工件從第一樹置傳送到第二 册一,系統依據通過上述第一及第二冲壓農置, γ—起對該工件進行按壓。 二清專利範圍第5項所述之冲壓裝置系統,其特徵 壓F詈ίϊ壓裝置系統包括第三冲壓裝置’該第三冲 i裝置具有一對熱盤,該對熱盤以夾 壓侔金屬製的緩衝件,該金屬製的I衝件依據 盤的J 熱壓緊的工件進行冷卻通過上迷第一冲壓裳置進行 上述帶傳送器依據下述方式構成,該方式爲:該 2〇丨丨年7月27曰修正 〜件放置於上豸冑上,將工件從±述第二冲壓裝置運 ^第三冲壓裝置上’通過第三冲㈣置,連同帶-起對該工件進行加壓。 請專利範圍第6項所述之冲壓裝置系統,其特徵 ;:,述第一冲壓裝置及第二冲壓裝置之間的間 等。’、第一冲壓裝置及第三冲壓裝置之間的間距相 明專利範圍第5項所述之冲壓裝置系统,其特徵 ;•上述帶依據覆蓋該工件的底面整體的方式構 9.,申5月專利範圍帛8項所述之冲壓裝置系统,其特徵 在於、上述帶甲的與工件接觸面受到鏡面加工處理。 / : 5月.專利範圍第5項所述之冲壓裝置系統,其 徵杜Ϊ·具有帶上浮器,該帶上浮器依據在運送該 你上述工件及上述帶不與上述冲壓裝置接觸的 ^ 上述帶在上述一對熱盤之間的空間中上浮。1376306 Pick up, apply for patent scope: 1, 11 - a stamping device, the bribe is: the stamping a pair of hot plates; needle if = insurance? a mechanism, the hot plate spacing maintaining mechanism causes the above-mentioned = hot plate to be separated from the other by a predetermined distance metal plate, the metal plate is fixed to the at least one hot plate according to the surface covering the guard side; a heat medium, the heat transfer medium is filled in the gap portion of the at least one hot plate and the Meng plate; and a temperature and temperature control mechanism controls the heat transfer plate pressure adjusting mechanism of the hot plate, the pass埶 屄 = = 通 盘 间隔 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通 通There is a vacuum seal, which seals the pair of discs against the outside air and seals them tightly. Gap, for the space around the 5 hai workpiece 2. If the patent application scope 丨 (2) hot plate interval retention machine two = one =: 3 = ^ special loading - hot plate extension: 'material device, its characteristics, The vacuum pump is used to reduce the air pressure in the space around the workpiece when the workpiece is pressed and corrected for July 27, 2017. 4. The stamping apparatus according to claim 2, wherein the workpiece is placed on a metal belt and transported to the above-mentioned heat, and the punching device is used together with the belt to perform the workpiece. 5. A type + stamping device system, characterized in that: the system comprises: a first punching device, which is constituted by a press device of the third aspect of the patent application, the first punching device heating the workpiece to a predetermined temperature'· The second punching device is constituted by the second patenting device, wherein the second punching device performs hot pressing on the workpiece heated by the above-mentioned first punching &device; the belt conveyor, which carries the workpiece Release = belt on the 'transfer workpiece from the first tree to the second book one, the system presses the workpiece according to the first and second stamping farms. The stamping device system of claim 5, wherein the characteristic pressure device comprises a third punching device. The third punching device has a pair of hot plates for clamping the base metal. The buffer member made of the metal is cooled according to the J hot-pressed workpiece of the disc. The belt conveyor is configured by the first stamping skirt according to the following manner, which is: On July 27th of the following year, the correction piece was placed on the upper cymbal, and the workpiece was transported from the second punching device to the third punching device, and the third punch (four) was placed, and the workpiece was pressurized together with the belt. . The stamping device system of the sixth aspect of the invention is characterized in that: the first pressing device and the second pressing device are interposed. The spacing between the first punching device and the third punching device is in accordance with the stamping device system described in the fifth aspect of the patent, characterized in that the belt is constructed according to the manner of covering the entire bottom surface of the workpiece. The stamping apparatus system of the invention of claim 8 is characterized in that the contact surface of the belt with the workpiece is subjected to mirror processing. / : May. The stamping device system of the fifth aspect of the patent scope, wherein the rafter has an upper floater, the belt floater is based on the above-mentioned workpiece being transported and the belt is not in contact with the stamping device. The belt floats in a space between the pair of hot plates.
TW094111630A 2004-04-16 2005-04-13 Press and press system TWI376306B (en)

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