TWI258063B - Apparatus for prevention of forgetting screw tightening - Google Patents

Apparatus for prevention of forgetting screw tightening Download PDF

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Publication number
TWI258063B
TWI258063B TW093120808A TW93120808A TWI258063B TW I258063 B TWI258063 B TW I258063B TW 093120808 A TW093120808 A TW 093120808A TW 93120808 A TW93120808 A TW 93120808A TW I258063 B TWI258063 B TW I258063B
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Taiwan
Prior art keywords
screw
tightening
signal
workpiece
preventing
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TW093120808A
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Chinese (zh)
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TW200513816A (en
Inventor
Toshio Mikiya
Hiroyuki Nakazawa
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Nitto Kohki Co
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Publication of TWI258063B publication Critical patent/TWI258063B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B15/00Systems controlled by a computer
    • G05B15/02Systems controlled by a computer electric

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)

Abstract

This invention, relating to the assembly work by use of an electrical screwdriver, is presented to eliminate the forgetfulness or error for components assembling. The data will be set in the beginning when the assembly work starts. The power supply is provided to the electrical screwdriver 200-1 from device 1, used to prevent forgetfulness of tight screw tightening. Signals of screw rotating and torque-up are monitored to detect the tightness of screw tightening. If the presetting points of screws are equal to the used points of screws, then the OK signal is outputted. Therefore, the device 2 is enabled, if possible, as device 1. Accordingly, when the output signal of the final device n is OK and releases the workpiece, the entirely tight screw tightening is achieved. Since the subsequent device will not be started, if the work of tight screw tightening for the preceding device is not finished totally, the mistake of forgetting to tighten the screw will not occur. The apparatus for prevention of forgetting of screw tightening can also be used as stand along device.

Description

1258063 (1) 九、發明說明 【發明所屬之技術領域】 本發明’是有關防止忘記旋緊螺絲的裝置,更詳細的 話’是有關對於製品組裝作業等作業者藉由電動螺絲起子 將零件螺固在工件時,防止忘記旋緊螺絲用的防止忘記旋 緊螺絲的裝置。 【先前技術】 在製品組裝作業,需要將零件固定於母材,或將蓋安 裝於框體,爲了進行這種構件結合,是有由電動螺絲起子 進fT的螺絲的結合作業過程。螺絲的結合作業中,是會產 生由作業者的不注意所產生的忘記螺固,或螺絲的螺固不 良可能性。 供防止這種忘記螺固或螺固不良等用的裝置,是如以 下的專利文獻。在這些的習知例的防止忘記旋緊螺絲的裝 置,是預先設定旋緊點數,在結合工具的電動螺絲起子側 ,與該電動螺絲起子的操作連動,生成供進行旋緊螺絲時 的螺固完成訊5虎。而且’錯由檢測所生成的螺固完成訊號 判別由計數所獲得的旋緊點數是否一致於所設定的點數, k寸於作業者報知&緊作業的完成或是忘記旋緊等的異常。 〔專利文獻1〕日本特開2 0 0 〇 - 4 7 7 0 5號公報 〔專利文獻2〕日本特公平7 _ 8 〇】2 8號公報 〔專利文獻3〕日本特開2 0 〇 3 - ] 2 3 0 5 0號公報 1258063 (2) 【發明內容】 (本發明所欲解決的課題) 但是,由結合作業中的作業者所產生的組裝錯誤,螺 絲的忘記旋緊或螺絲的旋緊不良之外,由零件的忘記組裝 或組裝零件不同等也比較高頻度產生。且,螺絲即使確實 旋緊,也有被結合物的零件是錯誤,或無被結合物的狀態 下將螺絲結合於母材的情況。在習知例的防止忘記旋緊螺 絲的裝置,一般,是對於電動螺絲起子]台連接1個防止 忘記旋緊螺絲的裝置。一方面,近年來,是多1人的作業 者使用複數台的電動螺絲起子,進行1個製品至完成品爲 止組裝作業的1人生産方式的情況。因此,使用的複數電 動螺絲起子的1人生産方式中,是需雯複數防止忘記旋緊 螺絲的裝置。 而且,在1人生産方式中,是將複數電動螺絲起子及 複數防止忘記旋緊螺絲的裝置1對1連接,需要對於防止 忘記旋緊螺絲的裝置各別設定點數等,該情況,需要藉由 對於作業者明確指示螺絲旋緊順序或應使用的電動螺絲起 子,使如程序的組裝作業圓滑進行。因此,需要在外部設 置逐次控制部(可設計程式的控制器),藉由使作業者可 以如程序進行作業,防止組裝作業中的作業者的錯誤。 但是,爲了導入逐次控制裝置,購入成本高的同時, 需要將逐次控制裝置及複數防止忘記旋緊螺絲的裝置由訊 號線連接,且需要設計逐次控制裝置的程式等的過程及費 用。而且:需要如此比較大的初期成本,對於小規模的生 -5 - 1258063 (3) 産工場,是成爲導人遂次控制裝#的大的障礙。 且在夕DD種^ ®生厓等的生産方式中,配合組裝製 品的組裝禱絲_程義更麵常進行,_次皆需變 更逐次控制裝置的設定,是需要很大的勞力。 然而上让‘利文獻之中,在日本特開2 0 0 0 - 4 7 7 0 5 號公報中’是谒於]台的防止忘記旋緊螺絲的裝置可 連接複數電動螺絲起子的裝s,但是在此裝置,電動螺絲 起子的連接台數陶_定,所以有錢嶋起子的需要 數不充足的情況,一方面,需要數以上的話,其多餘的部 分就不經濟。 本發明’是鑑於上述習知例的問題點。 本發明的目的,是提供一種:使用電動螺絲起子旋緊 螺絲地進行製品組裝時,可去除應安裝母材的被結合零件 的忘記組裝或錯誤,確實地進行組裝作業的同時,不需使 周外部的逐W控制裝置,作業者也可如程序進行組裝作業 ,且:即使因丨于雙更及過程變更等使電動螺絲起子的種 類及使周台斂變史,也可以柔軟且確實應付,且便宜的防 止忘記旋緊螺絲的裝置。 (用以解決課題的手段) 爲了達成上述本發明的目的,本發明(第]發明), 一種防止忘記&緊螺絲的裝置,對於防止將零件旋緊螺絲 於工件時的忘記旋緊螺絲用的裝置,其特徵爲,由:設定 應安裝於工件的]或是複數零件的各點數用的第丨設定手 -6 - (4) 1258063 段;及設定將零件安裝於工件時需要的旋緊螺絲的點數用 的第2設定手段;及每將零件朝工件安裝而取出時,發生 供顯示該零件已取出用的零件取出訊號的零件取出訊號發 生手段;及每螺絲旋緊時,發生旋緊螺絲完成訊號的旋緊 螺絲完成訊號發生手段;及依據來自零件取出訊號發生手 段的零件取出訊號藉由第1設定手段計算所設定的各零件 的點數的殘存點數的第1計算手段;及依據旋緊螺絲完成 訊號發生手段發生的旋緊螺絲完成訊號藉由第2設定手段 計算所設定的螺絲的旋緊點數的殘存點數的第2計算手段 ;及依據第1及第2設定手段所設定的全部的零件的殘存 點數及旋緊螺絲點數的殘存點數是計算爲零時,輸出供顯 示旋緊螺絲作業的完成用的完成訊號的第1判別手段所構 成。 第1發明的忘記旋緊螺絲裝置是進一步具備:判別工 件是否配置在作業位置的第2判別手段;及藉由第1及第 2設定手段設定零件及旋緊螺絲點數,且,藉由第2判別 手段判別工件是否配置在作業位置的情況時,輸出供導通 電動螺絲起子的電源用的控制訊號的手段較佳。 且’具備,第]判別手段是判別全部的零件的殘存點 數及旋緊螺絲的殘存點數是零的情況時,輸出供斷開電動 螺絲起子的電源用的控制訊號的手段較佳。 爲了達成上述目的,本發明(第2發明),一種防止 忘記旋緊螺絲的裝置,對於防止將零件旋緊螺絲於工件時 的忘記旋緊螺絲用的裝置,其特徵爲,由:設定應安裝於 -7- 1258063 (5) 工件的1或是的複數零件的點數用的第]設定手段;及設 疋將零件安裝於工件時需要的旋緊螺絲的點數用的第2設 疋手段·’及藉由檢測每零件實際被取出時所發生的訊號, 計算零件的殘存點數的第】計算手段;及藉由檢測每螺絲 旋緊所發生的訊號,計算旋緊螺絲的殘存點數的第2計算 手段’及監視由第1及第2計算手段所獲得的零件的殘存 點數及旋緊螺絲的殘存點數,判別這些皆爲零的情況時, fej出供顯不旋緊螺絲作業的完成用的完成訊號的第1判別 手段所構成。 第2發明的防止忘記旋緊螺絲的裝置是進一步具備: 判別工件是否配置在作業位置的第2判別手段;及藉由第 1及第2設定手段設定零件及旋緊螺絲點數,且,藉由第 2判別手段判別工件是否配置在作業位置的情況時,輸出 供導通電動螺絲起子的電源用的控制訊號的手段較佳。且 ’具備’第1判別手段是判別全部的零件的殘存點數及旋 緊螺絲的殘存點數的雙方皆是零的情況時,輸出供斷開電 動螺絲起子的電源用的控制訊號的手段較佳。 爲了達成上述目的,本發明(第3發明)是一種防止 忘記旋緊螺絲的裝置’對於防止將零件旋緊螺絲於工件時 的忘記旋緊螺絲用的裝置,且在單體及複數附屬連接使用 可能的防止忘記旋緊螺絲的裝置,其特徵爲,由:設定將 零件安裝於工件時需要的旋緊螺絲的點數用的第〗設定手 段;及每螺絲旋緊時,發生旋緊螺絲完成訊號的旋緊螺絲 完成訊號發生手段;及依據旋緊螺絲完成訊號發生手段發 冬 1258063 (6) 生旋緊螺絲完成訊號藉由第]設定手段計算所設定的螺絲 的旋緊點數的殘存點數的第I計算手段;及監視由第]計 算手段所獲得的旋緊螺絲的殘存點數,以判別該殘存點數 爲零作爲必要條件,輸出供顯示旋緊螺絲作業的完成用的 完成訊號的第]判別手段;及該防止忘記旋緊螺絲的裝置 是複數附屬連接使用的情況時,只要未從前段的防止忘記 旋緊螺絲的裝置輸出完成的訊號’使本身的至少第1計算 手段不動作的手段所構成。 在第3發明的防止忘記旋緊螺絲的裝置,該裝置是進 一步具備,第1判別手段是判別全部的零件的殘存點數及 旋緊螺絲的殘存點數是零的情況時’輸出供斷開電動螺絲 起子的電源用的控制訊號的手段較佳。且,防止忘記旋緊 螺絲的裝置是進一步具備:設定將零件安裝於工件時需要 的旋緊螺絲的點數用的第2設定手段;及每將零件朝工件 安裝而取出時,發生供顯示該零件已取出用的零件取出訊 號的零件取出訊號發生手段;而前述第1判別手段,是依 據第1及第2設定手段是計算全部的零件的殘存點數及旋 緊螺絲點數的殘存點數爲零時,輸出供顯示旋緊螺絲作業 的完成用的完成訊號較佳。這時,電源斷開訊號輸出手段 ,是當前述第1判別手段是判別全部的零件的殘存點數及 旋緊螺絲的殘存點數爲零的情況時,輸出供斷開電動螺絲 起子的電源用的控制訊號較佳。 第3發明的防止忘記旋緊螺絲的裝置是進一步具備: 設定應將零件安裝於工件的I或是的複數零件的點數用的 1258063 (7) 第3設定手段;及藉由檢測每零件實際被取出所發生的訊 號,計算零件的殘存點數的第2計算手段;而第1判別手 段,是監視由第1及第2計算手段所獲得的旋緊螺絲的殘 存點數及零件的殘存點數,判別這些皆爲零的情況時,輸 出供顯示旋緊螺絲作業的完成用的完成訊號最佳。此情況 ’電源斷開訊號輸出手段,是當第1判別手段是判別旋緊 螺絲殘存點數及零件殘存點數的雙方皆爲零的情況時,輸 出供斷開所使用的電動螺絲起子的電源用的控制訊號較佳 〇 第3發明的防止忘記旋緊螺絲的裝置是進一步具備, 判別工件是否配置在作業位置的第2判別手段,且,藉由 第1設定手段設定旋緊螺絲的點數,且,藉由第2判別手 段判別工件是否配置於作業位置的情況時,輸出供導通所 使用的電動螺絲起子的電源用的控制訊號的電源導通訊號 輸出手段較佳。且,防止忘記旋緊螺絲的裝置是具備第2 設定手段及第2判別手段的情況,該裝置是進一步具備, 藉由第1及第2設定手段設定旋緊螺絲點數及零件,且, 藉由第2判別手段判別工件是否配置於作業位置的情況時 ’輸出供導通電動螺絲起子的電源用的控制訊號的電源導 通訊號輸出手段最佳。且,防止忘記旋緊螺絲的裝置是具 備第3設定手段的情況,該裝置是進一步具備,藉由第1 及第3設定手段設定旋緊螺絲點數及零件點數,且,藉由 第3判別手段判別工件是否配置於作業位置的情況時,輸 出供導通所使用的電動螺絲起子的電源用的控制訊號的電 -10- (8) 1258063 源導通訊號輸出手段較佳。 是第3發明的防止忘記旋緊螺絲的裝置,具備第2判 別手段的防止忘記旋緊螺絲的裝置是進一步具備,防止忘 記旋緊螺絲的裝置是複數附屬連接使用且爲最初的段的情 況時,藉由第2判別手段判別工件是配置否於作業位置的 情況時’使本身的至少第1計算手段動作的手段較佳。 且’在弟3發明的防止忘gg旋緊螺絲的裝置,是進一 步具備:將防止忘記旋緊螺絲的裝置複數附屬連接使用的 情況時,輸出供表示全部的防止忘記旋緊螺絲的裝置的旋 糸作業疋兀1成事用的全螺固完成訊號用的手段;及只有最 終的防止忘記旋緊螺絲的裝置是輸出全螺固完成訊號的 情況,斷開本身的輸出完成訊號的手段較佳。此情況,對 於具備第2判別手段的防止忘記旋緊螺絲的裝置,是進一 步具備·將防止忘記旋緊螺絲的裝置單體使用的情況時, 藉由第2判別手段判別工件是否配置於作業位置時,使本 身的至少第1計算手段動作可能的手段;及是收訊全螺固 完成訊號的手段,將防止忘記旋緊螺絲的裝置單體使用的 情況時,發生與隨時收訊全螺固完成訊號情況同一的輸出 的全螺固完成訊號收訊手段;及防止忘記旋緊螺絲的裝置 是輸出完成訊號後,判別全螺固完成訊號收訊手段的輸出 5判別全螺固完成訊號是否輸入的判別手段較佳。這時, 全螺固完成訊號收訊手段,是將防止忘記旋緊螺絲的裝釐 複數附屬連接的情況時,只有收訊到全螺固完成訊號時非 導通·而將防止忘記旋緊螺絲的裝置單體使用的情況時, -11 - 1258063 (9) 隨時非導通的光耦合器較佳。 爲了達成上述目的,本發明(第3發明)是一種防止 忘記旋緊螺絲的裝置,對於防止將零件旋緊螺絲於工件時 的忘記旋緊螺絲用的裝置,其特徵爲,由:設定應安裝於 工件的〗或是的複數零件的各點數用的第1設定手段;及 設定將各零件對於工件安裝時需要的旋緊螺絲的點數用的 第2設定手段;及每將零件朝工件安裝而取出時,發生供 顯示該零件已取出用的零件取出訊號的零件取出訊號發生 手段;及每螺絲旋緊時,發生旋緊螺絲完成訊號的旋緊螺 絲完成訊號發生手段;及依據來自零件取出訊號發生手段 的零件取出訊號藉由第1設定手段計算所設定的各零件的 點數的殘存點數的第1計算手段;及依據旋緊螺絲完成訊 號發生手段發生的旋緊螺絲完成訊號藉由第2設定手段計 算對於各零件所設定的螺絲的旋緊點數的殘存點數的第2 計算手段;及監視由第1及第2計算手段所獲得的零件的 殘存點數及旋緊螺絲的殘存點數,依據第1及第2設定手 段是判別對於所設定的全部的零件的殘存點數及全部的零 件的旋緊螺絲點數的殘存點數是計算爲零時,輸出供顯示 旋緊螺絲作業的完成用的完成訊號的第1判別手段所構成 〇 對於此忘記旋緊螺絲裝置的是進一步具備:判別工件 是否配置在作業位置的第2判別手段;及藉由第1及第2 設定手段設定零件及旋緊螺絲點數,且,藉由第2判別手 段判別工件是否配置在作業位置的情況時,輸出供導通電 -12 - 1258063 (10) 動螺絲起子的電源用的控制訊號的手段也可以。 且’對於此裝置的是進一步具備,第]判別手段是判 別全部的零件的殘存點數及旋緊螺絲的殘存點數是零的情 況時,輸出供斷開電動螺絲起子的電源用的控制訊號的手 段也可以。 (發明之效果) 具有上述結構的本發明:不需使用外部的逐次控制裝 置,就可以構築與使用該逐次控制裝置的情況同等的系統 〇 且’將全p!5的螺絲點數設定於]個防止忘記旋緊螺絲 的裝置的情況,雖非全部的作業結束就無法判斷良否,但 是在本發明,因爲是在附屬連接的複數防止忘記旋緊螺絲 的裝置將螺絲點數適宜分散設定,所以對於每]個防止忘 §己旋緊螺絲的裝置的作業終了,就可以輸出作業的良否判 別。因此,容易特定不良處,進一步,不良處的修正也容 易。 進一步,在本發明,是不只螺絲的點數,應固定於工 件的】或是複數零件的個數也可設定於各防止忘記旋緊螺 絲的裝置,且,因爲可以判別那些是否適切地使用,所以 可以更適切地支撐旋緊螺絲作業。 且’防止忘記旋緊螺絲的裝置,是單體使用可能的同 時’因爲不制限附屬連接的台數,所以初期成本及時間的 詹π約效果大,進一步,因爲導入後的生産過程的變更等也 ~ 13- 1258063 (11) 可柔軟應付,對於經營成本及時間的點也有效果。 因此,對於製品的生産成本削減貢獻大。 【實施方式】 桌1圖,是有關本發明,顯示單體的防止忘記旋緊螺 絲的裝置1 〇 〇的輸入輸出關係的說明圖。如圖所示,防止 忘記旋緊螺絲的裝置1 0 0的輸入輸出訊號,如以下。 輸入訊號: •顯示來自工件檢測檢測器的工件是否已組裝的工件 訊號(然而,如後述,將複數防止忘記旋緊螺絲的裝置附 屬連接的情況時,對於初段以外的防止忘記旋緊螺絲的裝 置’是取代工件工件訊號,而輸入來自前段的防止忘記旋 緊螺絲的裝置的良好訊號); •分別顯示來自零件取出檢測檢測器的零件A、零件 B、零件C的取出的零件(A )、零件(B )訊號及零件( C )訊號; •顯示來自電動螺絲起子2 0 0的旋轉的旋轉訊號; •顯示來自電動螺絲起子2 0 〇的藉由扭力提高螺絲的 旋緊完成狀態的扭力提高訊號; •顯示將複數防止忘記旋緊螺絲的裝置附屬連接的情 況時,最終段以外的防止忘記旋緊螺絲的裝置’是從最終 段的防止忘記旋緊螺絲的裝置受取的旋緊完成的全螺固完 成訊號輸出訊號; -14 - 1258063 (12) •顯不旋緊螺絲是正常完成的良好訊號; ’滅不工件疋作業途中取出的不良訊號; •顯示將複數防止忘記旋緊螺絲的裝置附屬連接的情 況時,最終段的防止忘記旋緊螺絲的裝置,是輸出至其他 的防止忘記旋緊螺絲的裝置的旋緊完成的全螺固完成訊號 然而,在第1圖,雖是顯示監視對於3個零件(零件 A〜零件C )的取出狀態,但是監視零件的數量是不限定 於3,當然可以是任意的正的整數。且,此情況,監視取 出的全部的零件並非使用於旋緊螺絲,即使不使用的零件 ,也不會因作業者將該零件錯誤使用的情況使良好訊號輸 出地監視其取出構。例如,在以下的實施例,是使用零件 A及B,但不使甩零件C,監視這些零件A〜C全部的取 出。 防止忘記旋緊螺絲的裝置1 〇 〇,是如第2圖所示,在 內部具備控制防止忘記旋緊螺絲的裝置1 〇 〇的處理動作用 的C Ρ ϋ 1 0,且,在裝置的表面,具備:由作業員等進行初 期設定用的操作輸入部2 0、及顯示操作輸入部2 0的輸入 狀態及C P U 1 0的處理結果的顯示部3 〇。顯示部3 〇,雖是 L E D或是文字畫像等的可視顯示手段,但是在該顯示部之 外’包含蜂鳴器等的警報報知手段也可以。防止忘記旋緊 螺絲的裝置1 〇 〇是進一步具備:訊號輸入輸出部4 〇、及 記憶供控制防止忘記旋緊螺絲的裝置]〇 〇的動作用的程式 及資料的記憶部5 0、及將電源供給至電動螺絲起子2 〇 〇 - 15 - 1258063 (13) 的電源供給部。然而,可取代電源供給部6〇, 源導通/OFF控制訊號供給至電動螺絲起子2〇〇,依 制訊號,將電源供給至電動螺絲起子2⑽也可以。 參照第3|H〜第5圖的流程B1,說明防止忘記 絲的裝置1 00的CPU 1 0的控制動作。旋緊螺絲作 之則,作業貝是藉由利用顯示部3 〇且操作操作輸J ’進行初期設定。初期設定資料,是應旋緊螺絲的 零件A及B的點數、後述旋緊螺絲預測正時器的 間’設定資料,是在步驟S 1,朝記憶部5 〇記憶。 在步驟S2,CPU1 0,是導通後述全螺固完成訊號用 ,且,在步驟S3,將設定內容從記憶部50讀出至 的內部。由此,初期設定完成。且,藉由作業員 配置於預定的工件·平台。 然而,防止忘記旋緊螺絲的裝置1 〇 〇將單體作 情況,是不需要具備全螺固完成訊號用晶體管。因 需要步驟S 2 (及後述步驟S 2 4 ),但是在此實施例 複數附屬連接使用可能的防止忘記旋緊螺絲的裝置 單體使用的情況作說明。 在這種狀態中,CPU1 0,是在步驟S4,監視工 ,工件訊號被輸入的話’判別工件是已載置於工件 (工件載置台)。接著,將處理移行至步驟S 5, 導通訊號輸出至電源供給部60,朝電動螺絲起子 給電源。由此,電動螺絲起子2 0 0是成爲使用可能 C P U 1 0,之後,是在步驟S 6 ’依據工件訊藏工 而將電 據該控 旋緊螺 業開始 \部20 點數、 設定時 而且, 晶體管 CPU1 0 將工件 爲使用 此,不 ,是將 ,對於 件訊號 •平台 將電源 200供 狀態。 件是判 - 16- 1258063 (14) 別分離的話,在步驟S 7,將電源〇FF訊號輸出至電源 給部6 0 ’進一步,在步驟S 8,輸出不良訊號,在顯示 3 0警告顯示工件被取下。有由不良訊號所產生的警告 不的情況時’回復至步驟s 4,作業者是藉由將工件再 裝’使c p U 1 0的處理及作業員的旋緊螺絲作業可以繼 。判別工件是未分離的情況時,從步驟S 6移行至步驟 ,藉由監視零件(A )訊號,判別零件A是否被取出。 零件A被取出的情況時,從步驟s 9進入步驟s i 〇 在步驟S 1 0 ’將零件A的殘存點數減算1。而且,在通 的狀恶進行作業的話,對於該零件的螺絲旋緊完成爲止 新的零件A或零件b不會被取出,且,對於本實施例 因爲無予定零件C的取出,經過步驟s 2 1 ' S 6、S 1 1、S 進行S 1 4〜S 1 9的旋緊螺絲作業。 在此&緊螺絲作業中,首先,在步驟s 1 4,電動螺 起子2 0 〇是判別是否旋轉。電動螺絲起子2 〇 〇無旋轉的 況時,是回復至步驟s 6 , —方面,旋轉的情況時,處 是前進至步驟S 1 5,開始旋緊螺絲預測正時器。此旋緊 絲預測正時器時間結束時間,是在步驟S 1,依據螺絲 長度預先設定。之後,在步驟S 1 6,電動螺絲起子2〇〇 再度判別是否旋轉。這是因爲,在旋緊螺絲作業的途中 測到一時中斷,或螺絲嚙入使旋轉停止。電動螺絲起 2 〇 〇無旋轉的情況,是回復至步驟S 6。 電動螺絲起子2 0 0是旋轉的情況時,在步驟s丨7 , 緊螺絲預測正時器是判別時間是否結束。在時間結束惰 供 部 顯 組 續 S9 常 5 的 13 絲 情 理 螺 的 是 檢 子 旋 況 一 17 - 1258063 (15) 中,在步驟S ] 8,電動螺絲起子2 〇 〇是再度判別是否旋轉 ◦無旋轉的情況時,在步驟S ] 9,扭力提高訊號是判別是 否輸入。扭力提高訊號,是電動螺絲起子2 〇 〇到達預定的 螺固扭矩的預定時間內發生。扭力提高訊號是無輸入的情 況時,是指電動螺絲起子2 0 0在空轉,回復至步驟S 6。 該扭力提高訊號是輸入的情況時,這是表示螺絲正常旋緊 ’藉此’在步驟S 2 0,從螺絲殘存點數減算1。對於取出 零件Α的旋緊螺絲完成爲止,枏同地進行旋緊螺絲作業 。對於同零件的旋緊螺絲是完成的情況時,零件A的應 安裝點數是2以上的情況時,接著的零件a被取出,從 對於步驟S 1 0的零件點數減算丨,對於此新取出的零件a ^與上述同樣地進行旋緊螺絲。如此,對於零件A的預 先設定零件點數進行全部旋緊螺絲的話,對於零件B也進 行同樣的零件取出、旋緊螺絲。 如前述,在此實施例,雖只設定讓零件A及B安裝 於工件上,但是有可能將零件C誤取出,在步驟S 1 3中 ’也監視來自零件C的零件取出檢測器的零件(C )訊號 。零件C是取出時,是在步驟S 7朝電源供給部6 0輸出 電源OFF訊號,在步驟S 8,輸出不良訊號,警告顯示於 _不部3 0。 在步驟S 1 0、S 1 2及§ 2 〇,將減算結果’作爲零件A 及零件B的殘存點數以及螺絲的殘存點數顯示於顯示部 3 〇也可以。 然而,在上述說明’每從殘存於零件及螺絲的安裝的 -18 - 1258063 (16) 點數減算1,就判別是否爲零,但是可取代此,而累算使 用完的點數,判別其値是否到達設定値也可以。 在步驟S 2 1,判別螺絲、零件a及零件B全部的殘存 點數爲零的情況時,從步驟S 2 1前進至第5圖的步驟S 2 2 ’斷開朝電動螺絲起子2 0 0的電源供給,將電源0 F F訊 號供給至電源供給部6 0,而且,在步驟S 2 3,輸出供表示 旋緊螺絲是徹底地完成的良好訊號。此旋緊螺絲的完成, 也顯示於顯示部3 G。作業員,看了在顯示部3 〇的旋緊螺 絲的完成顯示,可以得知連接於防止忘記旋緊螺絲的裝置 ]〇 〇的電動螺絲起子2 0 0的旋緊螺絲動作完成。由此,作 業員,將工件從工件平台取出。在步驟S 2 4,是輸出全螺 固完成訊號,但是因爲此實施例是將防止忘記旋緊螺絲的 裝置1 00單體使用的情況,所以全螺固完成訊號不會輸出 至外部。如後述,將防止忘記旋緊螺絲的裝置丨00單體使 用的情況,因爲全螺固完成訊號是被輸入狀態,所以從步 驟S25前進至步驟S26。而且,工件因爲分離,進一步移 行至步驟S 2 7,斷開良好訊號的輸出。 接著,參照第6圖及先前說明的第3圖〜第5圖,說 明將第1圖所示的複數防止忘記旋緊螺絲的裝置附屬連接 情況。在第6圖,η個(但是’ η是2以上的整數)的防 止忘記旋緊螺絲的裝置1 〇 〇 (裝置1、裝置2..... 裝置η )是被附屬連接,例示在這些裝置1〜η中,電動 螺絲起于2 0 0 (電動螺絲起子1、電動螺絲起子2、.. •、電動螺絲起子η )是對應連接的情況。 -19 - 1258063 (17) 然而,爲了說明簡單,在第6圖中,對於工件安裝於 其的零件是預先設定於同工件的安裝位置,對於其,顯示 只進行旋緊螺絲的情況,因此,顯示對於各防止忘記旋緊 螺絲的裝置的零件的取出的零件()訊號的輸入雖未顯示 ’是與前述的實施例同樣,進行零件取出及旋緊螺絲的雙 /J的作業當然也可以。然而,零件訊號是未被輸入的 情況時’不需要關連於第3圖的步驟S 9〜S 1 3的零件的處 理步驟的同時,關連於第4圖的步驟S 2 ]的零件的判別式 也不需要。 且’可取代各別在防止忘記旋緊螺絲的裝置別個連接 動螺絲起子’而將一些或是全部的防止忘記旋緊螺絲的 裝置連接在同一的電動螺絲起子也可以。 防止忘記旋緊螺絲的裝置是附屬連接的情況時,在後 段的裝置’可取代工件訊號輸入來自前段的裝置的良好訊 號。即,來自前段的裝置的良好訊號,是如第6圖所示, 封於後段的裝置是認識爲工件訊號。因此,在後段的裝置 ’是來自前段的裝置良好訊號(在第5圖的步驟S23發生 )是否收到,是與是否收到工件訊號同等,藉此,在第3 圖的步驟S4被判別。而且,在步驟s 4,只要不被判別爲 收到良好訊號,其之後的步驟是不會實行。 如此’在後段的裝置i,是來自前段的裝置i - 1的良 好訊號未被供給的話,因爲電源不會供給至電動螺絲起子 1 ·所以不會開始旋緊螺絲作業。因此,即使在顯示部3 〇 雖未顯示旋緊螺絲完成,但終了前段的旋緊螺絲作業的情 -20 - 1258063 (18) 況時,作 作業 操作輸入 記憶。而 止忘記旋 是非導通 第6圖所 用的晶體 光晶體管 螺固完成 台的話, 置1是將 給至電源 動螺絲起 作業是適 6〇,遮斷 於裝置2 而且 全螺固完 但是在與 全螺固完 全螺固完 )。如第 成訊號, 業者,可以確實認識前段的作業不備的問" 將開始之前,作業者,是分別操作裝置] 部2 0,在步驟S ]將初期設定資料朝記11 且,將全螺固完成訊號用晶體管旋轉導通 緊螺絲的裝置]〇 〇,是光耦合器P C的光 時,是全螺固完成訊號被輸入的狀態。因 示,最終段的裝置η是導通全螺固完成訊 管T r的話,裝置1〜裝置n - 1的光耦合器 是成爲導通狀態,裝置1〜裝置 η- 1,是 訊號無輸入的狀態。而且,工件是組裝於 工件sJl號是供給至裝置1。裝置1檢測到 電源供給至電動螺絲起子2 0 0 _ 1地將導通 供給部6 α (步驟s 5 )。由此,電力是供 子2 0 0 - 1。而且,由裝置1的控制下,旋 切地實行的話’將〇FF訊號供給至電源 電動螺絲起子2 0 〇 - 1的電源(步驟s 2 2 ) 發生良好訊號(步驟S 2 3 )。 ,裝置1,是在第5圖的步驟S23,雖藉 成5虎輸出用日日目g管T r輸出全螺固完成 其他的裝置2〜裝置之間,是未連接供 成訊號的發出用的訊號線(即,供輸出裝. 成訊號用的晶體管Tr,是未連接於其他 6圖所不,只有來自最終段的裝置n的全 疋:通過訊號線L傳達至其他的裝置 〜η的 g部5 0 。在防 晶體管 此,如 號輸出 PC的 成爲全 工件平 此,裝 訊號供 給至電 緊螺絲 供給部 ,且對 由斷開 訊號, 送出該 置1的 的裝置 螺固完 ]〜裝置η、1 - 21 - 1258063 (19) 地被設定。然而,如前述,各裝置的光耦合器pC 體管是非導通狀態的情況時,全螺固完成訊號是成 入。且’將防止忘記旋緊螺絲的裝置作爲單體使用 時’因爲光耦合器的輸入端子是開狀態,所以全螺 訊號是被輸入狀態。 之後,裝置1,是在第5圖的步驟S25,通過 L監視傳達訊號,最終段的裝置η是判別是否輸出 完成訊號。全螺固完成訊號是被輸出的情況時, S 26 ’判別工件是否分離。分離的情況時,進入步 ,將良好訊號訊號OFF。 一方面,在步驟S 2 5,判別全螺固完成訊號是 的情況時,即,光耦合器PC的光晶體管是導通的 ,進入步驟S 2 8,判別工件是否分離,在分離情況 步驟S 2 9斷開良好訊號的輸出,在未分離的情況中 驟S 3 0輸出導通訊號,任一的情況,皆回復至步驟 然而,工件是分離的情況時,在步驟S 2 9斷開良好 之後,通過步驟S 2 5回復至步驟S 2 8時,工件是有 載置的情況。爲了應付這種情況,姑且將斷開的良 ,在步驟S 3 0再度導通。 在裝置2中,判別良好訊號(=工件訊號)是 的話,進行電動螺絲起子2的電源供給,實行設定 絲作業。其結果,適切的旋緊螺絲作業是被實行 OFF訊號及良好訊號會發生。之後,也實行與裝置 況同樣的處理。 的光晶 爲被輸 的情況 固完成 訊號線 全螺固 在步驟 驟 S 2 7 未輸入 情況時 中,在 ,在步 S25 ° 訊號, 再度被 好訊號 被供給 旋緊螺 的話, 1的情 -22- 1258063 (20) 同樣地’在最終段的裝置η,所設定的旋 是適切地被貫行的話,該裝置η會輸出良好訊 所設定的全邰的旋緊螺絲作業便完成。之後, 在步驟S24,輸出全螺固完成訊號。該訊號, 裝置η的全螺固完成訊號輸出用晶體管71.而 傳達至其他的裝置1〜裝置n- 1。由此,這些 1〜裝置η- 1的光晶體管是成爲斷開狀態,各 第5圖的步驟S25,判別全螺固完成訊號是已 狀態下,作業者,將工件從工件平台取下。 由此’各裝置1〜η,是在步驟s 2 6,判別 離,在步驟S 2 7,斷開良好訊號的輸出。 [圖式簡單說明】 〔第]圖〕顯示對於本發明的防止忘記旋 置的輸入輸出訊號的說明圖。 〔第2圖〕顯示本發明的防止忘記旋緊螺 結構的方塊圖。 〔第3圖〕本發明的防止忘記旋緊螺絲的 說明用的流程圖的一部分。 〔第4圖〕本發明的防止忘記旋緊螺絲的 說明周的流程圖的一部分。 〔第5圖〕本發明的防止忘記旋緊螺絲的 說明用的流程圖的一部分,第3圖及第4圖的 的實行處理的流程圖。 緊螺絲作業 號。由此, 裝置 η , 是 是藉由斷開 被輸出,並 其他的裝置 裝置,是在 輸入。在此 工件是被分 緊螺絲的裝 絲的裝置的 裝置的動作 裝置的動作 裝置的動作 流程圖之後 -23 - 1258063 (21) 〔第6圖〕顯示本發明的,將複數防止忘記旋緊螺絲 的裝置作爲元件附屬連接的情況的實施例。 【主要元件符號說明】1258063 (1) EMBODIMENT OF THE INVENTION [Technical Field of the Invention] The present invention relates to a device for preventing forgetting to tighten a screw, and more specifically, it is for an operator who assembles an article to screw a part by an electric screwdriver. In the case of the workpiece, prevent the device for forgetting to tighten the screw for forgetting to tighten the screw. [Prior Art] In the assembly work of the product, it is necessary to fix the parts to the base material or to mount the cover to the frame. In order to perform such component joining, there is a combination of screws that are driven by electric screwdrivers into the fT. In the combined work of the screws, it is possible to forget the screwing caused by the operator's inattention, or the screw may be poorly screwed. A device for preventing such a forgotten screwing or screwing failure is a patent document as described below. In the conventional example of the device for preventing the screw from being forgotten, the number of tightening points is set in advance, and the screw driver side of the bonding tool is interlocked with the operation of the electric screwdriver to generate a screw for tightening the screw. Solid completion of the 5 tigers. Moreover, the snail-solid completion signal generated by the detection determines whether the number of tightening points obtained by the counting is consistent with the set number of points, and the k-inch is notified by the operator &/or the completion of the work or forgetting to tighten. abnormal. [Patent Document 1] Japanese Laid-Open Patent Publication No. 2000-A No. 4-7 5 专利 专利 专利 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 [2] Japanese Patent Publication No. 1,506,063 (2) [Problems to be Solved by the Invention] However, the assembly error caused by the operator in the joining operation, the forgetting of the screw or the tightening of the screw In addition to the defects, the components are forgotten to assemble or the assembled parts are different, and the high frequency is also generated. Further, even if the screw is tightened, the component to be bonded is wrong, or the screw is bonded to the base material without being bonded. In the conventional device for preventing forgetting to tighten the screw, generally, it is a device for preventing the screw from being forgotten to be screwed to the electric screwdriver. On the other hand, in recent years, it has been the case that a worker who has one more person uses a plurality of electric screwdrivers to carry out one-man production method from one product to the finished product. Therefore, in the one-man production method of the plurality of electric screwdrivers used, it is necessary to prevent the screws from being forgotten to be tightened. Further, in the one-person production method, a plurality of electric screwdrivers and a plurality of devices for preventing forgetting to tighten the screws are connected to each other, and it is necessary to set the number of points for each device for preventing the screw from being forgotten, and in this case, it is necessary to borrow The assembly work such as the program is smoothly performed by an electric screwdriver that clearly indicates to the operator the screw tightening sequence or should be used. Therefore, it is necessary to externally set a sequential control unit (a controller that can design a program), and to prevent an operator from making an error in the assembly work by allowing the operator to perform the work as a program. However, in order to introduce the sequential control device, the cost of purchase is high, and it is necessary to connect the successive control device and the plurality of devices for preventing the screw from being forgotten by the signal line, and it is necessary to design a process and a fee for sequentially controlling the device. Moreover: the need for such a relatively large initial cost, for the small-scale production -5 - 1258063 (3) production plant, is a big obstacle to become the leader of the control. In the production method of DD DD ^ 生 崖 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , However, in the 'Leng literature, in the Japanese Patent Laid-Open No. 2000-477-1, the device for preventing the forgotten tightening of the screw can be connected to the s of the electric screwdriver. However, in this device, the number of the connection of the electric screwdriver is fixed, so there is a shortage of money for the driver. On the one hand, if more than one is required, the extra portion is uneconomical. The present invention is a problem in view of the above conventional examples. It is an object of the present invention to provide a method for assembling a product by using an electric screwdriver to tighten a screw, thereby removing the forgotten assembly or error of the bonded component to which the base material is to be attached, and performing the assembly work without any need for the week. The external W-by-W control device allows the operator to perform the assembly work as a program, and can be soft and surely handled even if the type of the electric screwdriver is changed and the cycle is changed due to the change of the double and the process. And cheap to prevent forgetting to tighten the screw. (Means for Solving the Problems) In order to achieve the object of the present invention, the present invention (the first invention) is a device for preventing forgetting & tightening screws, and for forgetting to tighten the screws when the components are screwed to the workpiece The device is characterized by: setting the number of points to be mounted on the workpiece or the number of points of the plurality of parts -6 - (4) 1258063; and setting the rotation required to mount the part on the workpiece a second setting means for tightening the number of points of the screw; and when the part is attached to the workpiece and taken out, a part take-out signal generating means for displaying the part take-out signal for extracting the part occurs; and each screw is tightened, and occurs The first calculation means for calculating the number of remaining points of the set points of each component by the first setting means by means of the first setting means by the tightening screw of the screw to complete the signal generating means; and the part removing signal from the part taking out signal generating means And the tightening screw completion signal according to the tightening screw to complete the signal generating means calculates the remaining number of the tightening points of the set screw by the second setting means The second calculation means; and the number of remaining points of all the parts set by the first and second setting means and the number of remaining points of the number of tightening screws are calculated as zero, and the output for displaying the tightening screw is completed. The first discrimination means of the completion signal is formed. The forgetting tightening screw device according to the first aspect of the invention further includes: a second determining means for determining whether or not the workpiece is disposed at the working position; and setting the number of the parts and the tightening screw by the first and second setting means, and (2) When the discriminating means determines whether or not the workpiece is placed at the working position, it is preferable to output a control signal for turning on the power source of the electric screwdriver. In the case where the determination means is to determine that the number of remaining points of all the parts and the number of remaining points of the tightening screw are zero, it is preferable to output a control signal for turning off the power supply for the electric screwdriver. In order to achieve the above object, the present invention (second invention) is a device for preventing forgetting to tighten a screw, and for preventing the tightening of the screw when the component is screwed to the workpiece, characterized in that: setting is to be installed -7- 1258063 (5) The first setting means for the number of points of the workpiece or the number of the plurality of parts; and the second setting means for the number of points of the tightening screw required to mount the part to the workpiece 'and the means for calculating the number of remaining points of the part by detecting the signal that is actually taken out of each part; and calculating the number of remaining points of the tightening screw by detecting the signal generated by each screw tightening The second calculation means 'and the number of remaining points of the parts obtained by the first and second calculation means and the number of remaining points of the tightening screw, and when these are all zero, the fej is supplied with the unscrewing screw The first discriminating means for completing the signal for completion of the work is constituted. The apparatus for preventing forgetting to tighten the screw according to the second aspect of the invention further includes: a second determining means for determining whether or not the workpiece is disposed at the working position; and setting the number of parts and the tightening screw by the first and second setting means, and borrowing When it is determined by the second discriminating means whether or not the workpiece is placed at the work position, it is preferable to output a control signal for turning on the power source of the electric screwdriver. In the case where the first means for determining that the number of remaining points of all the parts and the number of remaining points of the tightening screws are zero, the means for outputting the control signal for turning off the power supply of the electric screwdriver is compared. good. In order to achieve the above object, the present invention (third invention) is a device for preventing the screw from being forgotten to tighten the screw for forgetting to tighten the screw when the component is screwed to the workpiece, and is used for the single and multiple accessory connections. A possible device for preventing the screw from being forgotten, characterized in that: the setting means for setting the number of points of the tightening screw required for mounting the component on the workpiece; and when the screw is tightened, the tightening screw is completed The tightening screw of the signal completes the signal generating means; and according to the tightening screw, the signal generating means is issued for winter 1608603 (6) The tightening screw completes the signal. The remaining point of the set screw is calculated by the setting means. The first calculation means of the number; and monitoring the number of remaining points of the tightening screw obtained by the calculation means to determine that the number of remaining points is zero, and outputting a completion signal for displaying the completion of the tightening screw operation The first means of discriminating; and the means for preventing forgetting to tighten the screw is used in the case of a plurality of accessory connections, as long as the screw is not forgotten from the prevention of the front section The device outputs a completed signal 'a means for causing at least the first calculation means to be inoperative. In the apparatus for preventing forgetting to tighten the screw according to the third aspect of the invention, the apparatus is further provided. When the first determining means determines that the number of remaining points of all the components and the number of remaining points of the tightening screw are zero, the output is disconnected. The means for controlling the signal for the power supply of the electric screwdriver is preferred. Further, the device for preventing the screw from being forgotten is further provided with a second setting means for setting the number of points of the tightening screw required to attach the component to the workpiece; and when the component is attached to the workpiece and taken out, the display is performed. The part extracting signal generating means for extracting the component for taking out the part; and the first determining means is to calculate the number of remaining points of all the parts and the number of remaining points of the tightening screw points according to the first and second setting means When it is zero, it is better to output the completion signal for displaying the completion of the tightening screw operation. In this case, when the first determination means determines that the number of remaining points of all the components and the number of remaining points of the tightening screw are zero, the power supply disconnecting signal output means outputs a power supply for disconnecting the electric screwdriver. The control signal is better. The apparatus for preventing forgetting to tighten the screw according to the third aspect of the present invention further includes: a first setting means for setting the number of points of the plurality of parts to be mounted on the workpiece I or I; and by detecting the actual number of each part The second calculation means for calculating the number of remaining points of the part by the signal generated by the extraction; and the first means for monitoring the remaining points of the tightening screw obtained by the first and second calculating means and the remaining points of the part When the number is determined to be zero, the output completion signal for displaying the completion of the tightening screw operation is optimal. In this case, when the first discriminating means determines that both the number of remaining points of the tightening screw and the number of remaining parts of the part are zero, the power supply for turning off the electric screwdriver for use is output. Preferably, the apparatus for preventing the forgetting of the tightening screw according to the third aspect of the invention is further provided with the second determining means for determining whether or not the workpiece is placed at the working position, and the number of points of the tightening screw is set by the first setting means Further, when the second discriminating means determines whether or not the workpiece is placed at the work position, it is preferable to output the power source communication number output means for controlling the power supply for the electric screwdriver used for the conduction. Further, the device for preventing the screw from being screwed is provided with the second setting means and the second determining means, and the apparatus further includes the first and second setting means for setting the number of the tightening screws and the parts, and borrowing When the second discriminating means determines whether or not the workpiece is placed at the work position, the power supply guide number output means for outputting the control signal for turning on the power of the electric screwdriver is optimal. Further, the device for preventing the screw from being screwed is provided with the third setting means, and the device further includes the first and third setting means for setting the number of tightening screws and the number of parts, and by the third When the discriminating means determines whether or not the workpiece is placed at the work position, the electric power is outputted by the control signal for outputting the power supply for the electric screwdriver used for the conduction. (8) 1258063 The source guide signal output means is preferable. It is a device for preventing forgetting to tighten the screw according to the third aspect of the invention, and the device for preventing the forgotten tightening screw provided with the second discriminating means is further provided, and the device for preventing the forgotten tightening of the screw is used for a plurality of accessory connections and is the first stage. When it is determined by the second discriminating means that the workpiece is disposed at the work position, it is preferable to "operate at least the first calculation means." In the case of the device for preventing the forgetting of the tightening screw, the device for preventing the forgetting of the tightening screw is further provided with a device for preventing the forgotten tightening of the screw.糸Operation 疋兀 疋兀 的 的 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全 全In this case, when the device for preventing the forgetting of the tightening screw including the second discriminating means is further provided, the second discriminating means determines whether or not the workpiece is placed at the working position. At the time, the means for causing at least the first calculation means to operate; and the means for receiving the full-spiral completion signal, which will prevent the use of the device for forgetting to tighten the screw, occurs and is fully converged at any time. The full-spinning signal receiving means for completing the same signal output condition; and the means for preventing the forgotten tightening of the screw is outputting the completion signal, and determining the output of the full-spinning signal receiving means 5 to determine whether the full-stitch completion signal is input The discriminating means is preferred. At this time, the full-spinning signal receiving means is a device that prevents the forgetting of the splicing of the plurality of splicing screws, and only prevents the non-conducting when the full-studded completion signal is received, thereby preventing the screw from being forgotten. In the case of single use, -11 - 1258063 (9) Optocouplers that are non-conducting at any time are preferred. In order to achieve the above object, the present invention (third invention) is a device for preventing the screw from being forgotten, and for preventing the screw from being forcibly tightened when the component is screwed to the workpiece, characterized in that: the setting is to be installed. The first setting means for the number of points of the plurality of parts of the workpiece; and the second setting means for setting the number of points of the tightening screws required for mounting the parts to the workpiece; and each part facing the workpiece When the device is removed for installation, a part take-out signal generating means for displaying the part take-out signal for the part has been taken out; and when each screw is tightened, a tightening screw for tightening the screw to complete the signal is generated; and the basis is derived from the part The first calculation means for calculating the number of remaining points of the set parts by the first setting means by the first setting means; and the tightening screw completion signal by the tightening screw to complete the signal generating means The second calculation means for calculating the number of remaining points of the number of tightening points of the screws set for each component by the second setting means; and monitoring by the first The number of remaining points of the parts obtained by the second calculation means and the number of remaining points of the tightening screws are determined by the first and second setting means for the number of remaining points of all the set parts and the tightening screws of all the parts. The number of remaining points of the point is formed by the first discriminating means for outputting the completion signal for completion of the tightening screw operation when the calculation is zero. For the forgetting of the screwing device, it is further provided that the workpiece is disposed at whether or not the workpiece is disposed. The second discriminating means of the working position; and the number of parts and the number of tightening screws are set by the first and second setting means, and when the second discriminating means determines whether or not the workpiece is placed at the working position, the output is energized. -12 - 1258063 (10) The means for controlling the signal for the power supply of the screwdriver can also be used. In addition, when the number of remaining points of all the parts and the number of remaining points of the tightening screw are zero, the control means for outputting the power supply for disconnecting the electric screwdriver is output. The means can also be. (Effect of the Invention) According to the present invention having the above configuration, it is possible to construct a system equivalent to the case of using the successive control device without using an external sequential control device, and to set the number of screws of the full p! 5 to] In the case of the device for preventing the screw from being forgotten, it is not possible to judge the quality of the device. However, in the present invention, since the number of the screw points is appropriately dispersed and set in the device for preventing the forgotten tightening of the screw in the accessory connection, For each end of the operation of the device for preventing the screw from being tightened, the quality of the work can be judged. Therefore, it is easy to identify a specific defect, and further, the correction of the defective place is also easy. Further, in the present invention, the number of points of the screw should be fixed to the workpiece or the number of the plurality of parts can be set to each device for preventing the screw from being forgotten, and since it can be discriminated whether or not it is suitable to be used, Therefore, it is possible to more appropriately support the tightening screw operation. And 'preventing the device that forgets to tighten the screw, it is possible to use the single unit at the same time.' Because the number of auxiliary connections is not limited, the initial cost and time have a large effect, and further, because of the change of the production process after the introduction, etc. Also ~ 13- 1258063 (11) Soft to handle, it also has an effect on the cost of operation and time. Therefore, the contribution to the production cost reduction of the product is large. [Embodiment] The table 1 is an explanatory view showing the input/output relationship of the device 1 〇 防止 for preventing the forgetting of the screw. As shown in the figure, the input and output signals of the device 100 that are forgotten to tighten the screw are prevented, as follows. Input signal: • A workpiece signal indicating whether or not the workpiece from the workpiece detection detector has been assembled (however, as will be described later, when a plurality of devices for preventing the screw from being forgotten to be attached are attached, the device for preventing the screw from being forgotten is not used for the first stage. ' is to replace the workpiece workpiece signal, and input the good signal from the front section to prevent the device for forgetting to tighten the screw); • Display the removed part (A) from the part A, the part B, and the part C of the part removal detection detector, Part (B) signal and part (C) signal; • Display rotary signal from the rotation of the electric screwdriver 60; • Display torque from the electric screwdriver 20 0 提高 to increase the tightening of the screw by the torque Signals; • When the device is connected to prevent the device from being forgotten to tighten the screw, the device for preventing the screw from being screwed out of the final segment is the complete completion of the tightening from the device that prevents the screw from being forgotten. Spiral complete signal output signal; -14 - 1258063 (12) • Display screw is a good completion of normal ; 'There is no bad signal taken out during the work of the workpiece; ・When the device is connected to prevent the device from being forgotten to tighten the screw, the device for preventing the screw from being forgotten in the final stage is output to the other to prevent forgetting to tighten. However, in the first figure, although the state in which the three parts (parts A to C) are taken out is displayed, the number of the monitoring parts is not limited to three, Of course it can be any positive integer. In this case, all the parts that are monitored and removed are not used for tightening the screws. Even if the parts are not used, the operator will not monitor the removal structure by the good signal output when the part is used incorrectly. For example, in the following embodiments, the parts A and B were used, but the parts C to C were monitored without taking the parts C. The device 1 for preventing the screw from being forgotten is provided with C Ρ ϋ 1 0 for controlling the operation of the device 1 for preventing the screw from being forgotten, as shown in Fig. 2, and on the surface of the device. The operation input unit 20 for initial setting by the worker or the like, and the display unit 3 for displaying the input state of the operation input unit 20 and the processing result of the CPU 10 are provided. The display unit 3 〇 may be a visual display means such as L E D or a character image, but may include an alarm notification means such as a buzzer outside the display unit. The device 1 for preventing the screw from being forgotten is further provided with: a signal input/output unit 4 and a memory unit for storing the program and data for controlling the operation of the device to prevent the screw from being forgotten; The power is supplied to the power supply unit of the electric screwdriver 2 〇〇-15 - 1258063 (13). However, instead of the power supply unit 6〇, the source ON/OFF control signal may be supplied to the electric screwdriver 2, and the power may be supplied to the electric screwdriver 2 (10) depending on the signal. The control operation of the CPU 10 for preventing the forgotten wire device 100 will be described with reference to the flow B1 of the 3 |H to 5th. When the screw is tightened, the work is performed by the display unit 3 and the operation input J' is used for initial setting. The initial setting data is the setting of the number of points A and B of the screw to be tightened, and the setting information of the tightening screw predicting timer described later, and is stored in the memory unit 5 in step S1. In step S2, the CPU 10 is used to turn on the full-spinning completion signal described later, and the setting contents are read out from the storage unit 50 in step S3. Thereby, the initial setting is completed. Moreover, it is placed on a predetermined workpiece/platform by an operator. However, it is not necessary to have a full-screw-complete signal transistor to prevent the device 1 that is forgotten to tighten the screw. Step S 2 (and step S 2 4 described later) is required, but in the embodiment, the plurality of accessory connections are described using a possible use of a device for preventing forgetting to tighten the screw. In this state, if the CPU 10 is in step S4 and the workpiece signal is input, it is judged that the workpiece is placed on the workpiece (workpiece mounting table). Next, the process proceeds to step S5, and the communication number is output to the power supply unit 60, and the power is supplied to the electric screwdriver. Therefore, the electric screwdriver 60 is the use CPU 1 0, and then in step S 6 ' according to the workpiece recorder, the electric control screw is started, the number of 20 points is set, and , transistor CPU1 0 will use the workpiece for this, no, yes, for the device signal • the platform will supply power 200 status. If it is separated, in step S7, the power supply 〇FF signal is output to the power supply unit 6 0 ' further, in step S8, a bad signal is output, and a warning is displayed on the display 3 0. Was taken off. If there is a warning caused by a bad signal, 'Return to step s 4, the operator reloads the workpiece' to make the processing of c p U 1 0 and the operator's tightening screw work. When it is determined that the workpiece is not separated, the process proceeds from step S6 to step, and by monitoring the component (A) signal, it is determined whether or not the component A is taken out. When the part A is taken out, the process proceeds from step s9 to step s i 〇. In step S 1 0 ', the number of remaining points of the part A is reduced by one. Further, when the work is performed in the state of the pass, the new part A or the part b is not taken out until the screw tightening of the part is completed, and in the present embodiment, the step S 2 is passed because there is no predetermined part C taken out. 1 'S 6, S 1 1, S Perform the tightening screw operation of S 1 4~S 1 9 . In this & tightening operation, first, in step s 14 4, the electric screwdriver 2 0 〇 determines whether or not to rotate. When the electric screwdriver 2 〇 〇 is not rotating, return to step s 6 , in the case of rotation, proceed to step S 15 and start tightening the screw prediction timing. This tightening wire predicts the timing end time of the timing, which is preset in accordance with the screw length in step S1. Thereafter, in step S16, the electric screwdriver 2〇〇 again determines whether or not to rotate. This is because a momentary interruption is detected on the way of tightening the screw, or the screw is engaged to stop the rotation. When the electric screw is 2 〇 〇 without rotation, return to step S 6. When the electric screwdriver 60 is rotating, in step s丨7, the tightening screw predicts the timing to determine whether or not the time is over. At the end of the time, the 13th wire snail of the S9 constant 5 is the test piece rotation condition 17 - 1258063 (15). In step S] 8, the electric screwdriver 2 〇〇 is to determine whether it is rotated or not. In the case of no rotation, in step S] 9, the torque increase signal is to discriminate whether or not to input. The torque boost signal is generated by the electric screwdriver 2 〇 预定 within a predetermined time of reaching the predetermined screw torque. When the torque increase signal is no input, it means that the electric screwdriver 60 is idling, and the process returns to step S6. When the torque increase signal is an input, this means that the screw is normally tightened 'by this'. In step S20, the number of remaining points of the screw is reduced by one. For the completion of the tightening of the part Α, tighten the screws in the same place. When the tightening screw of the same part is completed, if the number of points to be mounted of the part A is 2 or more, the next part a is taken out, and the number of parts is subtracted from the number of parts in step S 1 0, for this new The removed part a ^ is tightened in the same manner as described above. In this way, if all the pre-set component points of the part A are tightened, the same parts are taken out and the screws are tightened for the part B. As described above, in this embodiment, although only the parts A and B are set to be attached to the workpiece, it is possible to mistakenly take out the part C, and in step S13, 'the parts of the part take-out detector from the part C are also monitored ( C) Signal. When the component C is taken out, the power supply OFF signal is output to the power supply unit 60 in step S7, and the bad signal is output in step S8, and the warning is displayed in the _not portion 30. In steps S 1 0, S 1 2 and § 2 〇, the subtraction result ' may be displayed on the display unit 3 as the number of remaining points of the parts A and B and the number of remaining points of the screw. However, in the above description, 'every 1 is subtracted from the number of points stored in the parts and screws -18 - 1258063 (16), it is judged whether it is zero, but it can be replaced by this, and the number of used points is counted and discriminated.値 It is also possible to reach the setting. When it is judged in step S 2 1, if the number of remaining points of the screw, the part a, and the part B is zero, the process proceeds from step S 2 1 to step S 2 2 ' of the fifth figure to disconnect the electric screwdriver 2 0 0 The power supply supplies the power supply 0 FF signal to the power supply unit 60, and in step S23, outputs a good signal indicating that the tightening screw is completely completed. The completion of this tightening screw is also displayed on the display portion 3G. The operator saw the completion of the tightening screw on the display unit 3 ,, and it was found that the screw connected to the device for preventing the screw was forgotten.] The screw of the electric screwdriver 60 of the 〇 动作 was completed. Thus, the operator takes the workpiece out of the workpiece platform. In step S24, the full screw completion signal is output, but since this embodiment is for the case where the device 100 for forgetting to tighten the screw is used alone, the full screw completion signal is not output to the outside. As will be described later, in the case where the device 丨00 for forgetting to tighten the screw is used alone, since the full screw completion signal is input, the process proceeds from step S25 to step S26. Moreover, since the workpiece is separated, it further moves to step S27, and the output of the good signal is turned off. Next, referring to Fig. 6 and Figs. 3 to 5 which have been described above, the case where the plurality of devices for preventing the forgotten tightening of the screws shown in Fig. 1 are attached will be described. In Fig. 6, n (but 'η is an integer of 2 or more) means 1 for preventing the screw from being forgotten (device 1, device 2. . . . .  The device η) is attached, exemplified in these devices 1~η, the electric screw starts at 200 (electric screwdriver, electric screwdriver 2, electric screwdriver). .  • Electric screwdriver η) is the case for the corresponding connection. -19 - 1258063 (17) However, for the sake of simplicity of explanation, in Fig. 6, the part to which the workpiece is attached is set in advance at the mounting position of the same workpiece, and for this case, only the tightening screw is displayed, and therefore, It is to be noted that the input of the component () signal for taking out the components of the device for preventing the screw from being forgotten is not shown. As in the above-described embodiment, the double/J operation of taking out the component and tightening the screw may of course be performed. However, when the part signal is not input, 'there is no need to be related to the processing steps of the parts of steps S 9 to S 1 3 of FIG. 3, and the discriminant of the parts related to step S 2 ] of FIG. 4 Also not needed. Moreover, it is also possible to connect some or all of the devices for preventing the tightening of the screws to the same electric screwdriver in place of the device for preventing the screw from being forgotten to be screwed. In the case where the device for forgetting to tighten the screw is attached, the device in the rear section can replace the workpiece signal to input a good signal from the device of the preceding segment. That is, the good signal from the device of the previous stage is as shown in Fig. 6, and the device sealed in the latter stage is recognized as the workpiece signal. Therefore, whether or not the device ' in the subsequent stage is the device good signal from the previous stage (which occurs in step S23 of Fig. 5) is equal to whether or not the workpiece signal is received, thereby being discriminated in step S4 of Fig. 3. Moreover, in step s 4, as long as it is not judged to receive a good signal, the subsequent steps are not carried out. Thus, in the device i in the latter stage, if the good signal from the device i-1 of the preceding stage is not supplied, since the power supply is not supplied to the electric screwdriver 1 , the screwing operation will not start. Therefore, even if the tightening screw is not displayed on the display unit 3 ,, the operation input memory is performed when the tightening screw operation of the front stage is completed -20 - 1258063 (18). If you forget to turn on the crystal phototransistor to complete the turn-on stage of Figure 6, set 1 to give the power supply to the screw to work properly, cut off the device 2 and fully screwed but complete The screw is completely screwed out). If the first signal, the operator can really know the problem of the previous part of the job is not required. Before the start, the operator will operate the device separately. In the step S, the initial setting data will be 11 and the whole screw will be used. The device for rotating the signal through the transistor to turn on the screw] is the state in which the light of the photocoupler PC is input when the full screw is completed. Therefore, if the device η of the final stage is to turn on the full screw to complete the signal Tr, the photocoupler of the device 1 to the device n-1 is turned on, and the device 1 to η-1 are in the state of no signal input. . Further, the workpiece is assembled to the workpiece sJ1 and supplied to the apparatus 1. When the device 1 detects that the power is supplied to the electric screwdriver 20 0 _ 1 , the supply portion 6 α is turned on (step s 5 ). Thus, the power is the donor 2 0 0 - 1. Further, under the control of the apparatus 1, if the rotation is performed, the power supply to the power supply electric screwdriver 2 0 〇 - 1 is supplied to the power supply (step s 2 2 ), and a good signal is generated (step S 2 3 ). In the step S23 of Fig. 5, the device 1 is used to output the other devices 2 to the device by using the Japanese-Japanese-Japanese-Japanese-Japanese-Japanese-Japanese-Japanese-Japanese Signal line (ie, for output).  The transistor Tr for the signal is not connected to the other six, and only the device n from the final segment is transmitted to the g portion 50 of the other device η through the signal line L. In the anti-transistor, the output of the PC is the same as that of the whole workpiece, and the signal is supplied to the electric screw supply unit, and the device that sends the setting is turned off by the disconnection signal]~ the device η, 1 - 21 - 1258063 (19) The ground is set. However, as described above, when the photocoupler pC body of each device is in a non-conducting state, the full screw completion signal is formed. And 'When the device for forgetting to tighten the screw is used as a single unit', since the input terminal of the photocoupler is in the open state, the full-thread signal is input. Thereafter, the device 1 is in step S25 of Fig. 5, and the signal is transmitted by the L monitor, and the device η of the final stage judges whether or not the completion signal is output. When the full screw completion signal is output, S 26 ' determines whether the workpiece is separated. In the case of separation, enter the step and turn the good signal signal OFF. On the other hand, in step S25, when the full-spinning completion signal is determined, that is, the phototransistor PC's phototransistor is turned on, the process proceeds to step S28, and it is determined whether the workpiece is separated. In the separation case, step S2. 9 disconnects the output of the good signal, and outputs the communication number in the case of no separation, in any case, returns to the step. However, when the workpiece is separated, after the step S 2 9 is disconnected, When the process returns to step S28 by step S25, the workpiece is placed. In order to cope with this situation, the good disconnection will be turned on again in step S30. In the device 2, when the good signal (=work signal) is determined, the power supply of the electric screwdriver 2 is performed, and the setting operation is performed. As a result, the appropriate tightening screw operation is performed. The OFF signal and good signal will occur. After that, the same processing as the device is also performed. The light crystal is solidified and the signal line is fully screwed in the step S 2 7 when the input condition is not in the case, in the step S25 ° signal, and then the signal is supplied to the screw, the feeling of 1 22- 1258063 (20) Similarly, in the final stage device η, if the set rotation is properly traversed, the device η will output the full-twist tightening screw set by the good signal. Thereafter, in step S24, the full screw completion signal is output. The signal, the full-spinning of the device η completes the signal output transistor 71. And it is transmitted to other devices 1 to n-1. Thereby, the phototransistors of these 1 to η-1 are turned off, and in step S25 of Fig. 5, it is determined that the full screw completion signal is in the state, and the operator removes the workpiece from the workpiece stage. Thus, the respective devices 1 to η are discriminated in step s 2, and the output of the good signal is turned off in step S297. [Brief Description] Fig. 4 is an explanatory view showing an input/output signal for preventing forgetting rotation of the present invention. Fig. 2 is a block diagram showing the structure of the anti-forgetting screw of the present invention. [Fig. 3] A part of a flow chart for explaining the forgotten tightening screw of the present invention. [Fig. 4] A part of the flow chart of the description week of the present invention for preventing forgetting of the tightening screw. [Fig. 5] A flow chart showing a part of the flowchart for explaining the forgetting of the tightening screw of the present invention, and the processing of the third and fourth figures. Tightening the screw work number. Thus, the device η is output by disconnection, and other device devices are input. After the operation flowchart of the operation device of the operation device of the device for the device for loading the wire to be tightened, -23 - 1258063 (21) [Fig. 6] shows the present invention, and the plurality of screws are prevented from being forgotten. An embodiment of the case where the device is attached as an accessory. [Main component symbol description]

A〜C :零件 10: CPU 2 0 :操作輸入部 3 0 :顯示部 4 0 :訊號輸入輸出部 5 0 :言己憶部 60 :電源供給部 1 〇 〇 :防止忘記旋緊螺絲的裝置 2 0 0 :電動螺絲起子 2 0 0 - 1 :電動螺絲起子A to C: part 10: CPU 2 0 : operation input unit 3 0 : display unit 4 0 : signal input/output unit 5 0 : speech memory unit 60 : power supply unit 1 〇〇 : device 2 for preventing forgetting to tighten the screw 2 0 0 : Electric screwdriver 2 0 0 - 1 : Electric screwdriver

Claims (1)

1258063 (1) 十、申請專利範圍 ].一種防止忘記旋緊螺絲的裝置,對於防止將零件旋 緊螺絲於工件時的忘記旋緊螺絲用的裝置,其特徵爲,由 設定應安裝於工件的1或是複數零件的各點數用的第 1設定手段;及 設定將零件安裝於工件時需要的旋緊螺絲的點數用的 第2設定手段;及 % 每將零件朝工件安裝而取出時,發生供顯示該零件已 取出用的零件取出訊號的零件取出訊號發生手段;及 每螺絲旋緊時,發生旋緊螺絲完成訊號的旋緊螺絲完 成訊號發生手段;及 依據來自零件取出訊號發生手段的零件取出訊號藉由 ’ 第1設定手段計算所設定的各零件的點數的殘存點數的第 . 1計算手段;及 依據旋緊螺絲完成訊號發生手段發生的旋緊螺絲完成 β 訊號藉由第2設定手段計算所設定的螺絲的旋緊點數的殘 存點數的第2計算手段;及 依據第1及第2設定手段所設定的全部的零件的殘存 點數及旋緊螺絲點數的殘存點數是計算爲零時,輸出供顯 示旋緊螺絲作業的完成用的完成訊號的第1判別手段所構 成。 2 .如申請專利範圍第1項的防止忘記旋緊螺絲的裝置 ,其中,該裝置是進一步具備:判別工件是否配置在作業 -25- 1258063 (2) 位置的第2判別手段;及藉由第1及第2設定手段設定零 件及旋緊螺絲點數,且,藉由第2判別手段判別工件是否 配置在作業位置的情況時,輸出供導通電動螺絲起子的電 源用的控制訊號的手段。 3 .如申請專利範圍第]或2項的防止忘記旋緊螺絲的 裝置,其中,該裝置是進一步具備,第1判別手段是判別 全部的零件的殘存點數及旋緊螺絲的殘存點數是零的情況 時,輸出供斷開電動螺絲起子的電源用的控制訊號的手段 〇 4 . 一種防止忘記旋緊螺絲的裝置,對於防止將零件旋 緊螺絲於工件時的忘記旋緊螺絲用的裝置,其特徵爲,由 設定應安裝於工件的1或是的複數零件的點數用的第 1設定手段;及 設定將零件安裝於工件時需要的旋緊螺絲的點數用的 第2設定手段;及 藉由檢測每零件實際被取岀時所發生的訊號,計算零 件的殘存點數的第]計算手段;及 藉由檢測每螺絲旋緊所發生的訊號,計算旋緊螺絲的 殘存點數的第2計算手段;及 監視由第1及第2計算手段所獲得的零件的殘存點數 及旋緊螺絲的殘存點數,判別這些皆爲零的情況時,輸出 供顯示旋緊螺絲作業的完成用的完成訊號的第1判別手段 所構成。 -26- 1258063 (3) 5 .如申請專利範圍第4項的防止忘記旋緊螺絲的裝置 ,其中,該裝置是進一步具備:判別工件是否配置在作業 位置的第2判別手段;及藉由第1及第2設定手段設定零 件及旋緊螺絲點數,且,藉由第2判別手段判別工件是否 配置在作業位置的情況時,輸出供導通電動螺絲起子的電 源用的控制訊號的手段。 6 .如申請專利範圍第4或5項的防止忘記旋緊螺絲的 裝置,其中,該裝置是進一步具備,第1判別手段是判別 全部的零件的殘存點數及旋緊螺絲的殘存點數的雙方皆是 零的情況時,輸出供斷開電動螺絲起子的電源用的控制訊 號的手段。 7 . —種防止忘記旋緊螺絲的裝置,對於防止將零件旋 繁螺絲於工件時的忘記旋緊螺絲用的裝置,且在單體及複 數附屬連接使用可能的防止忘記旋緊螺絲的裝置,其特徵 爲,由: 設定將零件安裝於工件時需要的旋緊螺絲的點數用的 第1設定手段;及 母螺絲旋緊時,發生旋緊螺絲完成訊號的旋緊螺絲完 成訊號發生手段;及 依據旋緊螺絲完成訊號發生手段發生旋緊螺絲完成訊 號藉由第1設定手段計算所設定的螺絲的旋緊點數的殘存 點數的第1計算手段;及 監視由第1計算手段所獲得的旋緊螺絲的殘存點數, 以判別該殘存點數爲零作爲必要條件,輸出供顯示旋緊螺 -27- 1258063 (4) 絲作業的完成用的完成訊號的第1判別手段;及 該防止忘記旋緊螺絲的裝置是複數附屬連接使用的情 況時’只要未從前段的防止忘記旋緊螺絲的裝置輸出完成 的訊號,使本身的至少第1計算手段不動作的手段所構成 〇 8 ·如申請專利範圍第7項的防止忘記旋緊螺絲的裝置 ’其中,防止忘記旋緊螺絲的裝置是進一步具備,第!判 別手段是判別全部的零件的殘存點數及旋緊螺絲的殘存點 數是零的情況時,輸出供斷開電動螺絲起子的電源用的控 制訊號的手段。 9 .如申請專利範圍第7或8項的防止忘記旋緊螺絲的 裝釐,其中,防止忘記旋緊螺絲的裝置是進一步具備: 設定將零件安裝於工件時需要的旋緊螺絲的點數用的 第2設定手段;及 每將零件朝工件安裝而取出時,發生供顯示該零件已 $出用的零件取出訊號的零件取出訊號發生手段; 而前述第1判別手段,是依據第1及第2設定手段是 §+算全部的零件的殘存點數及旋緊螺絲點數的殘存點數爲 %時,輸出供顯示旋緊螺絲作業的完成用的完成訊號。 1 〇 .如申請專利範圍第9項的防止忘記旋緊螺絲的裝 _ ’其中,電源斷開訊號輸出手段,是當前述第1判別手 段是判別全部的零件的殘存點數及旋緊螺絲的殘存點數爲 _的情況時,輸出供斷開電動螺絲起子的電源用的控制訊 號。 - 28 ~ 1258063 (5) Π .如申請專利範圍第7或8項的防止忘記旋緊螺絲 的裝置,其中,防止忘記旋緊螺絲的裝置,是進一步具備 :設定應將零件安裝於工件的1或是的複數零件的點數用 的第3設定手段;及藉由檢測每零件實際被取出所發生的 訊號’ r卜算零件的殘存點數的第2計算手段;而第1判別 手段’是監視由第1及第2計算手段所獲得的旋緊螺絲的 殘存點數及零件的殘存點數,判別這些皆爲零的情況時, 輸出供藏不旋緊螺絲作業的完成用的完成訊號。 1 2 .如申請專利範圍第j i項的防止忘記旋緊螺絲的裝 置,其中,電源斷開訊號輸出手段,是當第1判別手段是 判別旋緊螺絲殘存點數及零件殘存點數的雙方皆爲零的情 況時,輸出供斷開所使用的電動螺絲起子的電源用的控制 訊號。 1 3 .如申請專利範圍第7或8項的防止忘記旋緊螺絲 的裝置,其中,防止忘記旋緊螺絲的裝置是進一步具備, 判別工件是否配置在作業位置的第2判別手段。 1 4 .如申請專利範圍第1 3項的防止忘記旋緊螺絲的裝 置,其中,防止忘記旋緊螺絲的裝置是進一步具備,藉由 第].設定手段設定旋緊螺絲的點數,且,藉由第2判別手 段判別工件是否配置於作業位置的情況時,輸出供導通所 使用的電動螺絲起子的電源用的控制訊號的電源導通訊號 輸出手段。 ]5 .如申請專利範圍第7或8項的防止忘記旋緊螺絲 的裝置,其中,防止忘記旋緊螺絲的裝置是進一步具有: -29- 1258063 (6) 設定將零件安裝於工件時需要的旋緊螺絲的點數用的 第2設定手段;及 每將零件朝工件安裝而取出時,發生供顯示該零件已 取出用的零件取出訊號的零件取出訊號發生手段;及 判別工件是否配置在作業位置的第2判別手段;及 藉由第1及第2設定手段設定旋緊螺絲點數及零件, 且,藉由第2判別手段判別工件是否配置於作業位置的情 況時,輸出供導通電動螺絲起子的電源用的控制訊號的電 源導通訊號輸出手段, 而前述第1判別手段,是依據第1及第2設定手段是 計算全部的零件的殘存點數及旋緊螺絲點數的殘存點數爲 零時,輸出供顯示旋緊螺綠作業的完成用的完成訊號。 1 6 ..如申請專利範圍第7或8項的防止忘記旋緊螺絲 的裝置,其中,防止忘記旋緊螺絲的裝置是進一步具備: 設定應將零件安裝於工件的1或是的複數零件的點數 用的第3設定手段;及 藉由檢測每零件實際被取出所發生的訊號,計算零件 的殘存點數的第2計算手段;及 判別工件是否配置在作業位置的第2判別手段;及 藉由第1及第3設定手段設定旋緊螺絲點數及零件點 數,且,藉由第3判別手段判別工件是否配置於作業位置 的情況時,輸出供導通所使用的電動螺絲起子的電源用的 控制訊號的電源導通訊號輸出手段, 而第]判別手段,是監視由第]及第2計算手段所獲 -30 - 1258063 (7) 得的旋緊螺絲的殘存點數及零件的殘存點數,判別這些皆 爲零的情況時,輸出供顯示旋緊螺絲作業的完成用的完成 訊號。 1 7 .如申請專利範圍第1 3項的防止忘記旋緊螺絲的裝 置,其中,防止忘記旋緊螺絲的裝置是進一步具備,防止 忘記旋緊螺絲的裝置是複數附屬連接使用且爲最初的段的 情況時,藉由第2判別手段判別工件是配置否於作業位置 的情況時,使本身的至少第1計算手段動作的手段。 1 8 .如申請專利範圍第7或8項的防止忘記旋緊螺絲 的裝置,其中,防止忘記旋緊螺絲的裝置是進一步具備: 將防止忘記旋緊螺絲的裝置複數附屬連接使用的情況時, 輸出供表示全部的防止忘記旋緊螺絲的裝置的旋緊作業是 完成事用的全螺固完成訊號用的手段;及只有最終段的防 止忘記旋緊螺絲的裝置是輸出全螺固完成訊號的情況,斷 開本身的輸出完成訊號的手段。 19.如申請專利範圍第7或8項的防止忘記旋緊螺絲 的裝置,其中,防止忘記旋緊螺絲的裝置是進一步具備: 判別工件是否配置在作業位置的第2判別手段;及 將該防止忘記旋緊螺絲的裝置複數附屬連接使用的情 況時,輸出供表示全部的防止忘記旋緊螺絲的裝置的旋緊 作—是完成事用的全螺固完成訊號用的手段;及 只有最終段的防止忘記旋緊螺絲的裝置是輸出全螺固 完成訊號的情況’斷開本身的輸出完成訊號的手段;及 將防止忘記旋緊螺絲的裝置單體使用的情況時,藉由 ~ 31 - I258063 (8) 第2判別手段判別工件是否配置於作業位置時,使本身的 至少第1計算手段動作可能的手段;及 7E收$全!ll糸固元成訊號的手段,將防止忘記旋緊螺絲 的裝置單體使用的情況時,發生與隨時收訊全螺固完成訊 號情況同一的輸出的全螺固完成訊號收訊手段;及 防止忘記旋緊螺絲的裝置是輸出完成訊號後,判別全 螺固完成訊號收訊手段的輸出,判別全螺固完成訊號是否 輸入的判別手段。 2 0 .如申請專利範圍第1 9項的防止忘記旋緊螺絲的裝 置,其中,全螺固完成訊號收訊手段,是將防止忘記旋緊 螺絲的裝置複數附屬連接的情況時,只有收訊到全螺固完 成訊號時非導通,而將防止忘記旋緊螺絲的裝置單體使用 的情況時,隨時非導通的光耦合器。 2 1 . —種防止忘記旋緊螺絲的裝置,對於防止將零件 旋緊螺絲於工件時的忘記旋緊螺絲用的裝置,其特徵爲, 由·· 設定應安裝於工件的i或是的複數零件的各點數用的 第1設定手段;及 設定將各零件對於工件安裝時需要的旋緊螺絲的點數 用的第2設定手段;及 每將零件朝工件安裝而取出時,發生供顯示該零件已 取出用的零件取出訊號的零件取出訊號發生手段;及 每螺絲旋緊時,發生旋緊螺絲完成訊號的旋緊螺絲完 成訊號發生手段;及 -32 - 1258063 (9) 依據來自零件取出訊號發生手段的零件取出訊號藉由 第1設定手段計算所設定的各零件的點數的殘存點數的第 1計算手段;及 依據旋緊螺絲元成δΤΙ 5虎發生手段發生的旋緊螺絲完成 訊號藉由第2設定手段計算對於各零件所設定的螺絲的旋 緊點數的殘存點數的第2計算手段;及1258063 (1) X. Patent application scope] A device for preventing the screw from being forgotten, and for forgetting to tighten the screw when the component is screwed to the workpiece, the feature is that the setting should be mounted on the workpiece. 1st, the first setting means for the number of points of the plurality of parts; and the second setting means for setting the number of points of the tightening screw required to mount the part to the workpiece; and % when the part is attached to the workpiece and taken out a means for generating a part take-out signal for displaying a part take-out signal for which the part has been taken out; and when each screw is tightened, a tightening screw for tightening the screw to complete the signal is generated; and the signal is generated according to the part taken out The part extracting signal is calculated by the first setting means by calculating the number of remaining points of the set points of each part; and the tightening screw according to the tightening screw completing the signal generating means completes the beta signal by The second setting means calculates the remaining number of remaining points of the set screw tightening points; and according to the first and second setting means When the number of remaining points of the set parts and the number of remaining points of the number of tightening screws are zero, the first discriminating means for displaying the completion signal for completion of the tightening screw operation is output. 2. The apparatus for preventing forgetting to tighten a screw according to the first aspect of the patent application, wherein the apparatus further comprises: a second discriminating means for discriminating whether the workpiece is disposed at the position of the operation -25 - 1258063 (2); 1 and the second setting means set the number of parts and the number of tightening screws, and when the second determining means determines whether or not the workpiece is placed at the working position, the means for controlling the power supply for turning on the electric screwdriver is output. 3. The apparatus for preventing forgetting to tighten a screw according to the invention of claim 2 or 2, wherein the apparatus is further provided, wherein the first discriminating means determines the number of remaining points of all the parts and the number of remaining points of the tightening screw is In the case of zero, the means for outputting the control signal for disconnecting the power supply of the electric screwdriver is 〇4. A device for preventing the screw from being forgotten, and for forgetting to tighten the screw when the component is screwed to the workpiece The first setting means for setting the number of points of the plurality of parts to be attached to the workpiece or the second setting means for setting the number of points of the tightening screws required to mount the parts to the workpiece And calculating the number of remaining points of the part by detecting the signal that is generated when each part is actually taken; and calculating the number of remaining points of the tightening screw by detecting the signal generated by each screw tightening The second calculation means; and monitoring the number of remaining points of the parts obtained by the first and second calculating means and the number of remaining points of the tightening screws, and determining that these are all zero, the output is for Tighten the screws shown in a first operating means for determining the completion of a complete signal constituted. -26- 1258063 (3) 5. The apparatus for preventing forgetting to tighten a screw according to the fourth aspect of the patent application, wherein the apparatus further includes: a second discriminating means for judging whether or not the workpiece is disposed at the working position; and 1 and the second setting means set the number of parts and the number of tightening screws, and when the second determining means determines whether or not the workpiece is placed at the working position, the means for controlling the power supply for turning on the electric screwdriver is output. 6. The apparatus for preventing forgetting to tighten a screw according to the fourth or fifth aspect of the patent application, wherein the apparatus is further provided, wherein the first determining means determines the number of remaining points of all the parts and the number of remaining points of the tightening screw When both sides are zero, the means for outputting the control signal for turning off the power of the electric screwdriver is output. 7. A device for preventing the screw from being forgotten, for preventing the screw from being screwed on the workpiece, and for using the device for preventing the bolt from being forgotten in the single and multiple attachments, The first setting means for setting the number of points of the tightening screw required to mount the component to the workpiece; and the tightening screw to complete the signal generating means for tightening the screw completion signal when the female screw is tightened; And the first calculation means for calculating the number of remaining points of the set screw tightening point by the first setting means by the tightening screw completion signal generating means; and monitoring by the first calculating means The number of remaining points of the tightening screw is determined by determining that the number of remaining points is zero, and the first discriminating means for displaying the completion signal for completing the screwing operation of the screw 27- 1258063 (4) is output; When the device for forgetting to tighten the screw is used in the case of a plurality of accessory connections, as long as the device that has not forgotten the tightening of the screw is not output from the front segment, The device that does not operate at least the first calculation means 〇 8 · The device for preventing the screw from being forgotten to tighten the screw according to the seventh item of the patent application ‘wherein, the device for preventing the screw from being forgotten is further provided, the first! When the discriminating means is to determine the number of remaining points of all the parts and the number of remaining points of the tightening screw is zero, the means for controlling the power supply for turning off the electric screwdriver is output. 9. The device for preventing forgetting to tighten the screw according to the seventh or eighth aspect of the patent application, wherein the device for preventing the screw from being forgotten is further provided: setting the number of points of the tightening screw required for mounting the component on the workpiece The second setting means; and when the part is attached to the workpiece and taken out, a part take-out signal generating means for displaying the part take-out signal for the part to be used is generated; and the first determining means is based on the first and the (2) When the number of the remaining points of the parts and the number of remaining points of the tightening screw points are %, the setting means is to output a completion signal for displaying the completion of the tightening screw operation. 1 如 如 申请 申请 申请 申请 申请 申请 申请 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 忘记 忘记 忘记 防止 防止 防止 防止 防止 防止 防止 防止 防止 防止 其中 其中 其中 其中 其中 其中 其中 其中 其中 电源 电源 电源 电源 电源 电源When the number of remaining points is _, a control signal for turning off the power of the electric screwdriver is output. - 28 ~ 1258063 (5) Π If the device for preventing forgetting to tighten the screw is applied in the seventh or eighth patent application, the device for preventing the screw from being forgotten is further provided: setting the part to be mounted on the workpiece 1 a third setting means for the number of points of the plurality of parts; and a second calculating means for counting the number of remaining points of the part by detecting the signal generated by actually extracting each part; and the first determining means is When the number of remaining points of the tightening screw obtained by the first and second calculating means and the number of remaining points of the component are monitored, and it is determined that these are all zero, the completion signal for completing the work of not tightening the screw is output. 1 2 . The device for preventing the forgotten tightening of the screw according to the scope of the patent application, wherein the power supply disconnecting signal output means is that the first determining means is to determine the number of remaining points of the tightening screw and the number of remaining parts of the part. In the case of zero, a control signal for powering off the electric screwdriver used is output. In the apparatus for preventing forgetting to tighten the screw, the apparatus for preventing the screw from being forgotten is further provided, and the second discriminating means for discriminating whether or not the workpiece is placed at the working position is further provided. 1 4 . The apparatus for preventing forgetting to tighten a screw according to claim 13 of the patent scope, wherein the device for preventing the screw from being forgotten is further provided, and the number of points of the tightening screw is set by the first setting means, and When it is determined by the second discriminating means whether or not the workpiece is placed at the work position, the power supply communication number output means for controlling the power supply for the electric screwdriver used for the conduction is output. [5] The device for preventing forgetting to tighten the screw according to the seventh or eighth aspect of the patent application, wherein the device for preventing the screw from being forgotten further has: -29- 1258063 (6) setting required for mounting the component on the workpiece a second setting means for tightening the number of points of the screw; and when the part is attached to the workpiece and taken out, a part take-out signal generating means for displaying the part take-out signal for taking out the part occurs; and determining whether the workpiece is disposed in the work The second discriminating means of the position; and the number of the tightening screw points and the components are set by the first and second setting means, and the second discriminating means determines whether or not the workpiece is placed at the working position, and outputs the electric screw for turning on The power supply communication number output means of the control signal for the power supply of the driver, and the first determination means is to calculate the number of remaining points of all the parts and the number of remaining points of the tightening screw points according to the first and second setting means. At zero hour, the completion signal for displaying the completion of the screwing green operation is output. 1 6 . The device for preventing forgetting to tighten the screw according to the seventh or eighth aspect of the patent application, wherein the device for preventing the screw from being forgotten is further provided: setting the part to be mounted on the workpiece 1 or a plurality of parts a third setting means for counting the number of points; and a second calculating means for calculating the number of remaining points of the part by detecting a signal generated by actually taking out each part; and a second determining means for determining whether or not the workpiece is placed at the working position; When the number of the tightening screws and the number of the parts are set by the first and third setting means, and the third determining means determines whether or not the workpiece is placed at the working position, the power supply for the electric screwdriver used for the conduction is output. The control signal of the control signal is used to output the communication number, and the second means is to monitor the remaining points of the tightening screw obtained by the first and second calculation means -30 - 1258063 (7) and the residual point of the part. When the number is determined to be zero, the completion signal for displaying the completion of the tightening screw operation is output. 1 7 . The device for preventing forgetting to tighten the screw according to claim 13 of the patent scope, wherein the device for preventing the screw from being forgotten is further provided, and the device for preventing the screw from being forgotten is used for the plurality of accessory connections and is the initial segment In the case of the second discriminating means, it is determined whether or not the workpiece is disposed at the work position, and at least the first calculation means itself is operated. 1 8 . The device for preventing forgetting to tighten a screw according to the seventh or eighth aspect of the patent application, wherein the device for preventing the screw from being forgotten is further provided: when the device for preventing the screw is forgotten to be used for a plurality of attachments, The means for outputting the entire device for preventing the forgotten tightening of the screw is a means for completing the full screwing completion signal; and only the final segment of the device for preventing the forgotten tightening of the screw is outputting the full screwing completion signal. In the case, disconnect the output of the signal itself. 19. The apparatus for preventing forgetting to tighten a screw according to claim 7 or 8, wherein the means for preventing the screw from being forgotten is further provided with: a second discriminating means for judging whether or not the workpiece is disposed at the working position; and preventing the When the device for forgetting to tighten the screw is used in the case of a plurality of accessory connections, the output of the device for indicating that all of the screws for forgetting to tighten the screw is outputted is a means for completing the full screwing completion signal; and only the final segment The device for preventing the screw from being screwed out is the means of outputting the full-spinning completion signal's means of disconnecting the output signal of its own; and the device for preventing the use of the device for forgetting to tighten the screw, by ~ 31 - I258063 ( 8) The second discriminating means determines whether or not the workpiece is placed at the work position, and means that at least the first calculation means itself can be operated; and 7E receives $all! Ll 糸 糸 元 成 的 的 的 的 的 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸 糸The device that forgets to tighten the screw is the means for discriminating the output of the signal receiving means after the completion of the completion signal, and determining whether the full-stitch completion signal is input. 2 0. For the device for preventing forgetting to tighten the screw according to the ninth item of the patent application, wherein the full screwing means to complete the signal receiving means is to prevent the device from forgetting to tighten the screw, and only the receiving device is received. Non-conducting when the full-spinning signal is completed, and the non-conducting optocoupler at any time when it is used to prevent forgetting to tighten the screw. 2 1 . A device for preventing the screw from being forgotten, and for preventing the screw from being screwed to the workpiece when the component is screwed to the workpiece, the feature is that the i or the plural to be attached to the workpiece is set by a first setting means for the number of points of the part; and a second setting means for setting the number of points of the tightening screw required for attaching each part to the workpiece; and for display when the part is attached to the workpiece and taken out The part is taken out of the part to take out the signal to take out the signal generating means; and when each screw is tightened, the tightening screw to complete the signal is completed to complete the signal generating means; and -32 - 1258063 (9) according to the removal from the part The first calculation means for calculating the number of remaining points of the set points of each component by the first setting means by the first setting means; and the tightening screw according to the tightening screw element δ ΤΙ 5 The second calculation means for calculating the number of remaining points of the number of tightening points of the screws set for each component by the second setting means; and 監視由第1及第2計算手段所獲得的零件的殘存點數 及旋緊螺絲的殘存點數,依據第1及第2設定手段是判別 對於所設定的全部的零件的殘存點數及全部的零件的旋緊 螺絲點數的殘存點數是計算爲零時,輸出供顯示旋緊螺絲 作業的完成用的完成訊號的第1判別手段所構成。The number of remaining points of the parts obtained by the first and second calculating means and the number of remaining points of the tightening screws are monitored, and the number of remaining points and all of the set parts are determined based on the first and second setting means. When the number of remaining points of the number of tightening screws of the part is zero, the first discriminating means for outputting the completion signal for completion of the tightening screw operation is output. 2 2.如申請專利範圍第2 1項的防止忘記旋緊螺絲的裝 置,其中,該裝置是進一步具備··判別工件是否配置在作 業位置的第2判別手段;及藉由第1及第2設定手段設定 零件及旋緊螺絲點數,且,藉由第2判別手段判別工件是 否配置在作業位置的情況時,輸出供導通電動螺絲起子的 電源用的控制訊號的手段。 2 3 .如申請專利範圍第2 1或2 2項的防止忘記旋緊螺 絲的裝置,其中,該裝置是進一步具備,第1判別手段是 判別全部的零件的殘存點數及旋緊螺絲的殘存點數是零的 情況時,輸出供斷開電動螺絲起子的電源用的控制訊號的 手段。 -33-2 2. The apparatus for preventing forgetting to tighten a screw according to the second aspect of the patent application, wherein the apparatus further includes: a second determining means for determining whether or not the workpiece is disposed at the working position; and the first and second The setting means sets the number of parts and the number of tightening screws, and when the second determining means determines whether or not the workpiece is placed at the working position, means for outputting a control signal for turning on the power of the electric screwdriver. 2 3 . The apparatus for preventing forgetting to tighten a screw according to the second or second aspect of the patent application, wherein the apparatus is further provided, wherein the first determining means determines the remaining number of parts and the remaining of the tightening screw When the number of points is zero, a means for outputting a control signal for turning off the power of the electric screwdriver is output. -33-
TW093120808A 2003-07-11 2004-07-12 Apparatus for prevention of forgetting screw tightening TWI258063B (en)

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JP4704373B2 (en) * 2007-02-21 2011-06-15 日本電産トーソク株式会社 Assembly method
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