TWI251620B - Process for CVD of Hf and Zr containing oxynitride films - Google Patents

Process for CVD of Hf and Zr containing oxynitride films Download PDF

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Publication number
TWI251620B
TWI251620B TW093113990A TW93113990A TWI251620B TW I251620 B TWI251620 B TW I251620B TW 093113990 A TW093113990 A TW 093113990A TW 93113990 A TW93113990 A TW 93113990A TW I251620 B TWI251620 B TW I251620B
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Taiwan
Prior art keywords
precursor
source
ch2ch3
oxynitride film
oxygen
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TW093113990A
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English (en)
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TW200426241A (en
Inventor
John D Loftin
Robert Daniel Clark
Arthur Kenneth Hochberg
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Air Prod & Chem
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Publication of TW200426241A publication Critical patent/TW200426241A/zh
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/308Oxynitrides
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45514Mixing in close vicinity to the substrate
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    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/52Controlling or regulating the coating process
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  • Crystals, And After-Treatments Of Crystals (AREA)

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1251620 玫、發明說明: 【發明所屬之技術領域】 [0001] 半導體製造工業需要適合在半導體及絕緣或介電 質基材上沉積金屬、金屬混合物及金屬化合物之混合物形 成薄層、栓塞、微孔及圖案,用來製造適用於積體電路、 δ己憶元件及平面顯示元件之電的元件。 【先前技術】 [0002] 有各種已知用來將金屬、金屬化合物及它們的混合 物沉積到合適的電子材料基材上的技術,包括物理方法的 錢鍵、分子束磊晶成長、蒸鍍及雷射蒸鍍、合金以及化學 氣相沉積(電漿、光或雷射增強)。 [0003] 化學氣相沉積(CVD)在近年獲得偏愛,原因是它可 提供均句且均勻覆蓋的沉積,以及它能夠在極可控制的條 件下沉積一種陣列的物質。通常化學氣相沉積可以在一種 控制的方式下提供高沉積速率的高純度物質。 [0004] 鍅和銓的氧氮化物閘極介電質及錯 石夕閉極介電質可以藉由多種方法來產生,例如濺2積、 電漿沉積以及電子束,這些閘極比起普通的熱的氧化矽或 石夕的介電質層可提供較高的介電常數,而且它們可以更以 更厚。 [0 0 0 5 ]在先前技術中具有代矣 τ,、啕η表性的文早說明锆和铪金屬 膜’錯和給的氧氮化物以及咎 及氪和铪的虱虱化矽的介電質的 形成如下: 1251620 [〇0〇6]美國專利第6,5〇3,56丨號揭示一種熱的CVD方法, 由一種不含溶劑之兩種或更多金屬配位基複合物前驅物 (例如锆、铪、鋁、鍺等)的混合物在一種基材上沉積多種 金屬層,其中的配位基是選自烷基、醯亞胺化合物、醯胺 化合物、IS化物、硝酸鹽、氟。此方法是直接以液體注射 到一個急速蒸發區,使此種不含溶劑之混合物在沉積多種 金屬化合物層之前與氧氣混合。 [0007]美國專利第6,291,867號揭示利用電漿沉積來形成 錘和銓的氧氮化矽閘極介電質,其中的一個方法包括在基 材上以電漿沉積一種矽化錘,在一種含有氧氣及氮氣(例如 NO)的氣氛下進行退火。在另一個方法中,矽化矽層是在一 種非氧化的氣氛(包括NH3或是氮氣)下進行退火,然後再 於一種氧化的氣氛中進行退火。此專利揭示一種用來形成 石夕化物層的CVD方法。 [〇〇〇8]利用聚矽閘極電極之熱安定的cVD HfOxNy先進閘 極介電質,2002, IEEE 0·7803-7463·Χ/〇2/$ 17.00(C)—文中 揭不HfOxNy的形成,其中一種四二乙基胺铪前驅物隨著 載運氣體(NO以及氨藉由快速的熱的cvD被沉積,接著在 800到900 C下進行沉積後退火,此方法是在7〇〇到8〇〇°c 的溫度下生長HfOxNy。 [0009]在一個用來比較的例子中,使用〇2以及相同的前 驅物在500°C下沉積Hf〇2,接著再進行沉積後退火。 【發明内容】 6 1251620 [0 010]本發明是有關一種形成Zr和Hf的氧氮化物膜 (ZrOxNy及HfOxNy)以及Zr和Hf的氧氮化石夕膜 [Zr(Si)zOxNy及Hf(Si)zOxNy]之方法的改良,這些膜適合 用於電子的應用(如介電質閘極)。變數(X)、變數(y)及變數 z是大於0的正數,此方法的改良包括·· (a) 在一種化學氣相沉積的腔體中形成一種反應混合 物,這是藉由將一種含有Zr或Hf的前驅物、一種氧氣源 及一種氮氣源導入該化學氣相沉積的腔體所形成,在導入 化學氣相沉積腔體之前不把含有Zr或Hf的前驅物與氧氣 源及鼠氣源相混合;以及, (b) 在咼溫(例如介於3〇〇到700°C之間的溫度)的腔體中 將一種基材與此種反應混合物接觸,因而沉積出一種Zr和 Hf的氧氮化物膜。 [00 11 ]所述的方法可以達到幾項優點,它們包括: 一種產生優質的Zr/Hf的氧氮化物膜以及zr/Hf的氧氮 化矽膜的能力; 一種將顯著的氮成分導入此種氧氮化物膜的能力; 一種使用化學氣相沉積方法來達到沉積的能力, 一種在沉積Zr/Hf的氧氮化物膜及Zr/Hf的氧氮化矽膜 時使用一種低溫方法並且保持低的晶圓(基材)溫度的能力; 以及 一種在單一方法步驟中製造優質的膜的能力。 【實施方式】 7 1251620 [0013] I發明是有關-種在—種基材(例如梦晶圓)上沉積 用於半導體元件之Zr/Hf的氧氮化物maAZr/H_氧氮化 矽膜之方法的改良。在此種沉積Zr/Hf的氧氮化物膜的方 法中’在此種化學氣相沉積的腔體中形成由一種錯或給的 前驅物、-種氮氣源及-種氧氣源所組成之—種反應混合 物’而在製備Z"Hf的氧氮化石夕膜時,—種石夕的前驅物被 添加到反應混合物中。 < [0014] 有非常多種含有至少一種配位基之錘和铪的前驅 物可以被用於進行此方法,這些包括錘和铪的氯化物,鍅 和銓的醯胺化合物。其他適用於鍅和铪前驅物的配位基包 括1至8個碳的烷基以及烷氧化物;矽氧化物,_化物,氫 化物,亞醯胺化合物,疊氮化物,硝酸鹽,環戊二烯化合 物,以及羰基化合物,優選地,此種前驅物在環境條件下 是液體。 [0015] 特定之_化物的例子包括锆和銓的四氣化物,而特 定的醯胺化合物包括那些選自由二甲基醯胺基 Zf(N(CH3)2)4 或 Hf(N(CH3)2)4 ,二乙基醯胺基 Zr(N(CH2CH3)2)4 或 Hf[N(CH2CH3)2)]4 乙基甲基醯胺基
Zr[N(CH2CH3)(CH3)]4’ 或是 Hf[N(CH2CH3)(CH3)]4,或是, 丁基醯胺基,二丙基醯胺基,甲基丙基醯胺基,乙基丙基 醯胺基,所組成的族群。特定的烷氧化物是選自甲氧基, 乙氧基,丙氧基,及丁氧基Zr(OC4H9)4或是Hf(〇C4H9)4的 基團。 [0016] 當想要Zr-Si及Hf-Si的氧氮化物膜時,有非常多 1251620 種Si的前驅物可以被使用,優選地,“前 刖^物的配位基血 製造Zr/Hf的氧氮切膜時所使用錯和給的前㈣相同或 相似。矽的醯胺化合物的一種形式是(H)xSi(NRlR2)4_x,其 中R1及R2是1至8個碳的烷基,而χ是整數〇,丨,2或3。 矽的醯胺化合物的一種特定形式是選自由
Si[N(CH2CH3)2]4,Si[N(CH2CH3)(CH3)]4 ^ Si[N(CH3)2]4, HSi[N(CH2CH3)2]3 所組成的族群,HSi[N(CH2CH3)(cH3)]3, HSi[N(CH3)2]3 或是 H2Si[NH(C4H9)]2。用來形成 Zr_Si 及
Hf-Si的氧氮化物膜之矽的前驅物的含量是隨膜的設計者 的意見,亦即當製造Zr-Si&Hf_Si的氧氮化物膜時,冗是 正的。 [0017]在本文所描述的CVD方法中,優選的配位基是醯 胺化合物,它提供在基材(例如矽晶圓)上產生鍅和铪的氧 氮化物膜及锆和铪的氧氮化矽膜的沉積的能力,它是在低 的基材溫度下沉積,例如4〇〇到500。〇,通常是在1〇Τ〇Η, 或是低於lOTorr。 [〇〇18]常見的氧氣及氮氣源可以被用於Zr/Hf的氧氮化物 膜及Zr/Hf-Si-氧氮化物膜的形成。氧氣源包括氧氣,水, N〇2,NO,ΝΑ,臭氧及空氣,而氮氣源包括醯胺化合物, 氨’ NO,空氣,ν2〇,Ν〇2,Μ#〕等等。為了容易操作及 控制’氧氣及氨分別是優選的氧氣及氮氣源。氮氣/氧氣源 (NO)通常需要較高的加工溫度。 [0019]利用化學氣相沉積在一種基材(例如矽晶圓)上成功 沉積優質的Zr/Hf氧氮化物膜及Zr/Hf_Si•氧氮化物膜的關 1251620 鍵是由氧氣源及氣氣源分開傳送前驅物到化學氣相沉積反 應的腔體,亦即不事先混合,使用分開傳送管線能夠排除 前驅物在進入反應腔體之前與質子氮氣源以及與氧氣源混 合。事先將前驅物與氧氣或氮氣源混合雖然在CVD方法中 是常見的,但是被發現會導致在到達腔體之前進行反應, 當它發生時’沉積會沒有效率而且難以控制。 ^ [0020]實施本文所實現的一個優點是有可能在氧氮化物 膜中一貫地得到高含量的氮,在一個原子的基礎上,氮的 含量(亦即Zr〇XNy或Hf0xNy分子式中的y數值)從低的1 % 到一般的5。/。以及在這之上,通常y的範圍可以在1〇到3〇% 之間。雖然藉由控制在反應混合物中的氧含量可以產生其 他X的數值,但在膜中的X數值的範圍是在4〇到5〇之間。 [002 1 ]以下的實施例是用於說明本發明的各種具體實例。 實施例1 利用 Hf[N(CH2CH3)2]4,Si[N(CH3)2]4,〇2,及 NH3 沉積含 有Hf,Si,氧及氮的膜 [0022] — 種由重量比為 ι:2 之 Hf[N(CH2CH3)2]4 及
Si[N(CH3)2]4所組成之液體前驅物的混合物經由液體傳送 被運送到一個加熱的蒸發器,並且利用一種20〇sccm流動 的掃除氣體He經由一個位於基材上方的注射環(可以被提 高或降低)被傳送到一個CVD反應腔體,一種由高達 15sccm的〇2,高達i5sccm的nh3以及高達3〇〇sccm之He 稀釋氣體所組成的氧化劑混合物被分開地傳送到腔體,而 1251620 且氧化劑混合物的入口位置與前驅物注射環藉由一個擴散 板分開’此種擴散板可被提高或降低。此種前驅物與氧化 劑在一個被加熱的基材上(300-700°C)反應並製造出含有 Hf ’ Si,〇,及N(以RBS測定)的膜。利用一種壓力控制閥 使腔體的壓力保持在ITorr,使用5到i0sccm的〇2及 1.85sccm的NH3以及O.lmL/min的前驅物的流動,在圖工 中所表現的膜的成分在不出的估計晶圓溫度下(亦即41〇, 430及450°C)被實現。 [0023]圖1中的結果顯示膜所含有的氮含量大於1〇個原 子百分率,並高達大約28個原子百分率的氮。此圖1也顯 示保持C VD腔體在低的晶圓溫度(例如從41 〇到45 0°C )是 可行的。 實施例2 利用 Hf[N(CH3)2]4 ’ Si[N(CH3)2]4 ’ 〇2 及 NH3 沉積含有 Hf,
Si,氧及氮的膜 [0024] — 種由重量比為 5:7 之 Hf[N(CH2CH3)2]4 及
Si[N(CH3)2]4所組成之液體前驅物的混合物經由液體傳送 被運送到一個加熱的蒸發器,並且利用一種2〇〇sccm流動 的掃除氣體He經由一個位於基材上方的注射環(可以被提 高或降低)被傳送到一個CVD反應腔體,—種由高達 30sccm的02,高達5sccm的NH3以及高達2〇〇SCcm之He 稀釋氣體所組成的氧化劑混合物被分開地傳送到腔體,而 且氧化劑混合物的入口位置與前驅物注射環藉由一個擴散 11 1251620 板分開,此種擴散板可被提南或降低。此種前驅物與氧化 劑在一個被加熱的基材上(300-70(rc)反應並製造出含有 Hf,Si,Ο,及N(以RBS測定)的膜。利用一種壓力控制閥 使腔體的壓力保持在1到1.5T0rr,在基材溫度估計為4〇〇 到500°C之間下,使用15到30sccm的〇2,185到5sccm 的NH3以及0·1到〇.2mL/min的前驅物的流動可以得到適 當的沉積速率及膜品質。 實施例3 利用Hf[N(CH2CH3)2]4,〇2及而3沉積含有Hf,氧及氮的膜 [0025] 採用實施例1的步驟,除了 Hf[N(CH2CH3)2]4是經 由液體傳送被運送到一個加熱的蒸發器,並且利用一種 200seem流動的掃除氣體He經由一個位於基材上方的注射 環(可以被提高或降低)被傳送到一個CVD反應腔體,並且 發生沉積並製造出一種铪的氧氮化物膜。 比較例4 [0026] 採用實施例1的步驟,但是依照一般cvd方法的 步驟’其中此種前驅物流及含有氨的氧化劑流經由一個喷 淋頭一起被運送。 [0027] 當嘗試這樣的組態時,通常不是沒有沉積,就是在 導入膜中的氮不是沒有就是只有微少量。雖然不想被束 縛,我們可推斷這個結果是由於與氮氣源反應的困難性。 12 1251620 貫施例5 [0028]重覆實施例3的步驟’除了使用專用的噴淋頭,其 中氨與前驅物是分離的’亦即含有前驅物及氨的流體是細 由噴淋頭中交互的洞所傳送,如同實施例…樣會發生 膜的沉積。 實施例6
[〇〇29]採用實施例i的步驟,除了铪前驅物是氯化铪。雖 然這些前驅是可接受的,但它們使用上並非沒有問題,這 些前驅物在一般的條件下是固體的,所以存在著將其傳送 到化學氣相沉積腔體的困難性。此外,與氨一起使用這些 前驅物會導致在腔體中形成氯化銨粒子,不利於積體電路 的製造。 【圖式簡單說明】 [0012]圖1疋給的氧氮化石夕膜沉積在不同的基材溫度下的 成分百分比的圖示。 13

Claims (1)

  1. I251620 2005年6月修正 拾、申請專利範圍: L 一種形成一選自由Zr和Hf的氧氮化物膜所組成之族 群的金屬氧氮化物膜的沉積方法,此方法包括: A·在一個化學氣相沉積腔體中形成一種反應混合物, 它是藉由 (a) 將一種選自由含有Zr和Hf的前驅物所組成之族 群的前驅物以氣態的形式傳送到該化學氣相沉 積腔體;並且, (b) 將一種氧氣源及一種氮氣源分開傳送到腔體,這 樣該氧氣源及該氮氣源在傳送到化學氣相沉積 腔體之前不會與前驅物發生混合;以及, B.在該化學氣相沉積腔體中,將所獲得的反應混合物 與一基材接觸,以產生金屬氧氮化物膜的沉積,該 基材被加熱到一昇高溫度。 2·如申請專利範圍第1項的方法,其中的金屬前驅物是 在10 Torr或低於1 〇 Torr的壓力下,以氣態的形式傳 送到該化學氣相沉積腔體。 3·如申請專利範圍第1項的方法,其中的基材在一 30〇 到70(TC之間的溫度下被加熱。 4 · 如申請專利範圍第1項的方法,其中的金屬前驅物是 一種Zr或Hf的醯胺化合物。 5· 如申請專利範圍第4項的方法,其中的Zr或Hf的醯 胺化合物是選自由 Zr[N(CH2CH3)2]4,Zr[N(CH2CH3)(CH3)]4, Zr[N(CH3)2]4,HfIN(CH2CH3)2]4,HfIN(CH2CH3)(CH3)]4,或 14 1251620 2005年6月修正 6. 7. 8. 9. 10. 11. 12. 13. Hf[N(CH3)2]4所組成之族群。 如申請專利範圍第5項的方法,其中的氧氣及氮氣源 是 NO,N2〇 或 n〇2。 如申請專利範圍第4項的方法,其中的氧氣源是〇2, H2〇,〇3,或 h202。 如申請專利範圍第7項的方法,其中的氮氣源是NH3或 n2h4。 如申請專利範圍第5項的方法,其中的氧氣源是〇2 以及氮氣源是NH3。 如申請專利範圍第5項的方法,其中一種矽的前驅物 被加入化學氣相沉積腔體中以形成一種Zr或Hf的氧 氮化矽膜。 如申請專利範圍第1 0項的方法,其中矽的前驅物是一 種石夕的醯胺化合物。 如申請專利範圍第11項的方法,其中矽的醯胺化合物 的形式是(HhSUNRiR2)",其中Ri及f是1至8個 碳的烧基,並且X是整數〇,1,2或3。 如申請專利範圍第12項的方法,其中矽的醯胺化合物 是選自由 Si[N(CH2CH3)2]4,Si[N(CH2CH3)(CH3)]4,Si[N(CH3)2]4, HSi[N(CH2CH3)2]3,HSi[N(CH2CH3)(CH3)]3,HSi[N(CH3)2]3 或 H2Si[NH(C4H9)]2K 組成之族群。 一種形成選自由Zr的氧氮化矽膜及Hf的氧氮化矽膜 所組成之族群的金屬氧氮化矽膜的沉積方法,此方法 15 14. 1251620 包括: 2005年6月修正 前驅物以氣態的形式傳送到 (a)將一選自由含有Zr的 物所組成之族群的 化學氣相沉積腔體; 前驅物及含有Hf的前驅 (b) 將一 $有Sl的前驅物以* 初从虱悲的形式與該含有 Zr或Hf的前驅物分開咬 4疋與Zr或Hf的前驅物 以一混合物方式傳送到該腔體; (c) 將一種氧氣源及一種氣a π 種鼠瑕^源與該含有Zr,Hf 和Si的前驅物分開的方式傳送到該腔體;以及 (d) 在該腔體中’將—基材與所獲得的反應混合物 接觸,該基材被加熱到一介於3〇〇到7〇〇它之間 的溫度,並且在該基材上沉積出Zr的氧氮化矽膜 或Hf的氧氮化矽膜。 15. 如申明專利範圍第14項的方法,其中含有Zr或Hf 和石夕的前驅物是以氣態的形式在1 〇 T〇rr或低於1 〇 Torr下被傳送到一化學沉積腔體。 I6·如申請專利範圍第15項的方法,其中的含有Zr或Hf 和Si的前驅物是Zr的醯胺化合物或Hf的醯胺化合物 以及石夕的醯胺化合物。 17*如申請專利範圍第16項的方法,其中的醯胺化合物是 選自由 N(CH2CH3)2,N(CH2CH3)(CH3),N(CH3)2 及 N(CH2CH3)2 所 組成之族群。 1 8 ·如申請專利範圍第1 7項的方法,其中的氧氣源是〇2 以及氮氣源是nh3。 16
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