TWI224528B - Method for manufacturing serrated clamp band - Google Patents

Method for manufacturing serrated clamp band Download PDF

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Publication number
TWI224528B
TWI224528B TW92105434A TW92105434A TWI224528B TW I224528 B TWI224528 B TW I224528B TW 92105434 A TW92105434 A TW 92105434A TW 92105434 A TW92105434 A TW 92105434A TW I224528 B TWI224528 B TW I224528B
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Taiwan
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another row
thin plate
plate body
row
boundary
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TW92105434A
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Chinese (zh)
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TW200418595A (en
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Jau-Chin Shr
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Jau-Chin Shr
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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

This invention provides a method for manufacturing serrated clamp band, including the forming steps of: placing a sheet-like body in a mold set to stamp out guiding holes, moving the sheet-like body forward at the same distance more than one time to allow the mold set to synchronously stamp out another row of guiding holes, plural boundary troughs and plural connecting portions, moving the sheet-like body forward at the same distance more than one time to allow the mold set to synchronously stamp out another row of guiding holes, another row of boundary troughs, another row of connecting portions and serrated portions, moving the sheet-like body forward at the same distance more than one time to allow the mold set to synchronously stamp out another row of guiding holes, another row of boundary troughs, another row of connected to portions, another row of serrated portions and folding edges, and finally moving the sheet-like body forward at the same distance more than one time to allow the mold set to synchronously stamp out another row of guiding holes, another row of boundary troughs, another row of connecting portions, another row of serrated portions, another row of folding edges and trimming separations. Accordingly, the sheet-like material is forced directly to become a clamp band with serrated and folding edges after trimmed by means of multiple reciprocal processing of the same mold set.

Description

12245281224528

按 尺寸且 串聯方 如下: 本創作係屬束帶之技術領域者。 【先前技術】 束帶加工方法,盆乃县春 ^ 一 t 八乃疋先將已預先好的寬度 ?溥板體:端必需依序置於五台衝壓機上成 母台衝壓機的模具亦不相@,其成型步驟 ,習用 成捲式 式,且 續—a3 會使第4 使第四 形成折5 會使第 束帶給 如 定之創 一步改 1 困擾。 • 導孑L •齒孔 衝壓機 •切邊 三台衝 •折邊 台衝壓 邊狀, •切斷 五台衝 予裁切 此,其 作目的 善: .設備 •承如 :由第一台衝壓機及模具執行之; ::薄板材往前移動至相同行程後,方會使 及第二副模具執行之; =當薄板材亦往前移動至相同行程後,方 壓機及第三副模具執行之; =板材再往前移動至相同行程後,方會 機及第四副模具執行之,方能於齒孔的兩側 二當薄板材再次往前移動至相同行程後方 ί機及第五副模具執行之,方能將已完成的 分開; 雖作ί帶的製造方★,而達成原先所設 -疋-在製造上亦有如下的缺失猶待進 及模具組數多,而造成其成本高 居不下為其 上述,由於薄板材在製造之初時必需串聯於According to the size and cascade, the following are as follows: This creation belongs to the technical field of girdle. [Previous technology] The method of processing belts, the spring of Bonai County ^ one t Yao Nai first set the pre-set width? 溥 plate body: the end must be sequentially placed on five stamping machines to form the die of the master stamping machine. Instead of @, the forming steps are conventionally used in a roll type, and continued—a3 will make the 4th and 4th folds 5 and the 1st band will be changed to 1 as a trouble. • Guide 孑 L • Perforation punching machine • Trimming three punches • Folding table punching edge, • Cutting five punches to cut this, its purpose is good:. Equipment • Chengru: from the first punch The machine and die are executed; :: After the thin plate is moved forward to the same stroke, it will be executed by the second auxiliary mold; = When the thin plate is also moved forward to the same stroke, the square press and the third auxiliary mold Executing; = After the plate is moved forward to the same stroke, the square machine and the fourth pair of molds are executed. Only when the thin plate moves forward to the rear of the same stroke on both sides of the perforation, the machine and the fifth The execution of the sub-mold can only separate the completed one. Although it is the manufacturer of the tape, the original set-疋-has the following shortcomings in the manufacturing process, and the number of mold groups is still large, resulting in its The cost is as high as above, because thin plates must be connected in series at the beginning of manufacture.

1224528 五、發明說明(2) 不同位置的、機 另一困擾。 3 ·承如 較大的場地方 一困擾 4 速度又 瑕品 有 習用束 多年之 本創作 造者。 •承如 不相同 或模具 鑑於此 嫌 I π力口工 經驗, 之齒式 台上’以導致於其無效使用的耗材增加為其 上述,由於機台及模具組數多,因此,需要 能生產’以致使其房租成本大為提高為其又 上述’由於機台數多,且每一台的衝製行程 ’以致使其控制操作上更加不易,且易產生 的損毀’並降低其產量者為其再一困擾。 本創作人乃積極開發研究,並為改進上述 方法的缺失,本創作人以從事此類產品製造 經過長久努力研究與實驗,終於開發設計出 束帶製造方法,期能嘉惠所有的消費者及製 本創作之 種藉由薄板體 由數次的來回 導孔、邊界槽 其組直接作裁 的機台設備及 產房,並能降 效使用的耗材 低其整體成本 為其主要目的 齒式束 置於同 衝製後 、連結 斷分開 模具組 低其費 量,且 ’進而 發明内容】 帶製造方法 一模具組内 而使得薄板 部、齒部及 的功效;如 數’且亦能 用成本外, 月匕提向其生 達到提高其 的主 ,且 體的 折邊 此, 利用 同時 產速 市場 要内容 能使同 適當處 ,並能 其不但 較小的 ,亦能 度及品 之佔有 係在於提供一 一組模具組經 依序形 再以同 能簡化 空間來 大大降 質,以 率及競 成有引 一組模 其所需 作生產 低其無 大幅降 爭力者1224528 V. Description of the invention (2) Machines in different positions have another problem. 3 · Cheng Ru, a large field, bothering. 4 Speed and flaws. There are many years of original creative creators. • If the bearing is not the same or the mold is in view of the experience of the I π force mouth, the toothed table 'is caused by the increase in the consumables used for its ineffective use. Due to the large number of machines and mold sets, it needs to be able to produce 'As a result, the cost of rent has been greatly increased, which is why the above-mentioned' because of the large number of machines and the stamping stroke of each machine 'makes it more difficult to control operations and easily cause damage' and reduces its output. It's troubled again. The author is actively developing research, and in order to improve the lack of the above methods, the author has engaged in the manufacture of such products after long-term efforts in research and experimentation, and finally developed and designed a belt manufacturing method, hoping to benefit all consumers and The kind of paper making is a machine and equipment that directly cuts the thin plate body from several back-and-forth guide holes, boundary grooves and other groups. The consumables that can be used inefficiently have a low overall cost. After the same punching, the disconnection and separation of the mold group reduces its cost, and 'further the invention's content] With the manufacturing method in a mold group, the thin plate part, the tooth part and the effect of the thin plate part, the number and the cost can also be used. Promote its life to the master who enhances it, and the body's hemming is here. The use of simultaneous production rate market content can make the same place, and not only its smaller, but also the possession of energy and quality is to provide one by one. The mold group is sequentially shaped, and then the same can simplify the space to greatly reduce the quality, so that the rate and competition can lead to a group of molds that are required for production and have no significant reduction in competitiveness.

第6頁 1224528 五、發明說明(3) 乂 本創作係有關於 圖至第六圖,其乃是 端置於模具組(圖中 下: A:衝製引導孔2 【實施方式】 一種齒式束帶製造方法 利用已裁切成適當寬度 未示)内衝壓成型之,其成型步驟如 ,請參閱第 的薄板體2 0 :係藉由模具組第一 製而迫使薄板體2上形成一排引 第一圖) B :同步衝製另一 2 2 :將上述 程後(即 二次上下 步形成另 部2 2, 二排引導 2 (如第 C:同步又衝製另 2 2及齒部2 以上的相 副模具組 板體2表 排邊界槽 3 ,換言 引導孔2 排引導孔2 薄板體2往 第二排), 來回衝製後 一排引導孔 換言之,即 孔 2 0 、一 0、邊界槽 前移動一次 恰能使同一 ,則可於薄 2 0、邊界 會於薄板體 排邊界槽2 次上下來回衝 導孔2 0 (如 2 1及連結部 以上的相同行 副模具組作第 板體2表面同 槽2 1及連結 2表面形成有 1及連結部2 二圖 2 連結部 引導孔2 0、邊界槽 薄板體2再 即第三排) 下來回衝製後,則可於薄 3 :將上述 同行程後( 作第三次上 面同步形成另一排引導孔2 0 、另 2 1 另 之,即會於 0、二排邊 排連結部2 薄板體2表 界槽2 1、 往前移動一次 ,恰能也同一 2及齒部2 面形成有三排 二排連結部2Page 6 1224528 V. Description of the invention (3) 创作 This creation is related to the figure to the sixth figure, which are placed in the mold group (bottom in the figure: A: punching guide hole 2 [Embodiment] A tooth type The manufacturing method of the strap uses the inner sheet which has been cut into an appropriate width (not shown) to be formed by pressing. The forming steps are as follows, please refer to the thin sheet body 2 0: The first thin sheet body 2 is forced to form a row on the thin sheet body 2 (Draw the first picture) B: Simultaneously punch another 2 2: After the above process (that is, two steps up and down to form the other part 2 2, two rows of guide 2 (such as Section C: Simultaneous and another part 2 2 and teeth) 2 above the auxiliary mold group plate body 2 surface row boundary groove 3, in other words guide hole 2 row guide hole 2 thin plate body 2 to the second row), punch the back row of guide holes in other words, ie holes 2 0, 0 2. One move in front of the boundary groove can make the same one, then the guide hole 20 can be punched back and forth up and down twice in the thin 20, and the boundary will be in the thin plate body. The surface of the second plate body 2 is the same as the groove 21 and the connection 2 is formed with 1 and the connection portion 2 on the surface. 2 0, the boundary slot thin plate body 2 is the third row) After punching back and forth, it can be thin 3: after the same stroke as above (for the third time to form another row of guide holes 2 0 and another 2 1 In other words, three rows of two rows of joints 2 will be formed on the same 2 and tooth 2 surfaces on the same 2 and teeth 2 sides.

1224528 五、發明說明(4) 、2及一排齒部2 3 (如第三圖); D ·.同步再衝製另一引導孔2 0、邊界槽2 1 、連結部 2 2、齒部2 3及折邊2 4 ··將上述薄板體2再次 往前移動一次以上的相同行程後(即第四排 ),恰能使同一副模具組作第四次上下來回衝 製後,則可於薄板體2表面同步形成另一排引 導孔2 0、另一排邊界槽2 1 、另一排連結部 2 2、另一排齒部2 3及折邊2 4,換言之, 即會於薄板體2表面形成有四排引導孔2 0 、 三排邊界槽2 1、三排連結部2 2、二排齒部 2 3及一排折邊2 4 (如第四圖); E:同步再衝製另一引導孔2 0、邊界槽2 1 、連結部 22、齒部23、折邊24及裁斷:將上述薄板體 2再次往前移動一次以上的相同行程後(即第 六排),恰能使同一副模具組作第六次上下來 回衝製後,則可於薄板體2表面同步形成另一 排引導孔2 0 、另一排邊界槽2 1 、另一排連 結部22、另一排齒部23、折邊24及同步 裁斷,換言之,即會於薄板體2表面形成有五 排引導孔2 0、四排邊界槽2 1、四排連結部 2 2、三排齒部2 3及二排折邊2 4,並有一 裁切後分開的束帶A成品者(如第六圖); 藉由上述之加工步驟,只要將薄板體2置於同一組機 台及模具組内,且累進加工行程在超過六次以上,即可直1224528 V. Description of the invention (4), 2 and a row of teeth 2 3 (as shown in the third picture); D .. Simultaneously re-punching another guide hole 20, boundary groove 2 1, connecting portion 2 2, teeth 2 3 and hemming 2 4 ·· After moving the above-mentioned thin plate body 2 forward more than once for the same stroke (that is, the fourth row), the same sub-mold group can be punched up and down for the fourth time. On the surface of the thin plate body 2, another row of guide holes 20, another row of boundary grooves 21, another row of connecting portions 2 2, another row of tooth portions 23, and hemming edges 2 4 are formed synchronously, in other words, it will be on the thin plate. The surface of the body 2 is formed with four rows of guide holes 20, three rows of boundary grooves 21, three rows of joints 2, 2, two rows of teeth 23, and one row of hems 2 4 (as shown in the fourth figure); Punching another guide hole 20, a boundary groove 21, a connecting portion 22, a tooth portion 23, a hemming edge 24, and cutting: After moving the thin plate body 2 forward again more than once for the same stroke (ie, the sixth row), Just after the same pair of die sets is punched back and forth for the sixth time, another row of guide holes 2 0, another row of boundary grooves 2 1, and another row of connecting portions 2 can be formed on the surface of the thin plate body 2 simultaneously. 2. Another row of teeth 23, hems 24, and simultaneous cutting, in other words, five rows of guide holes 20, four rows of boundary grooves 21, four rows of connecting sections 2 2, and three rows will be formed on the surface of the thin plate body 2. Tooth section 23 and two rows of hem 24, and a finished product of the belt A separated after cutting (as shown in the sixth figure); through the above processing steps, as long as the thin plate body 2 is placed on the same set of machines and In the mold group, and the progressive processing stroke is more than six times, you can straighten

第8頁 【224528 五、發明說明(5) ,真於每多加工乙次(即第七次)即 2製造出:、:二束帶A ;因此,本創作係藉由同一副 二ί製造ώ义a ^ ^加工後,而迫使薄板體在裁斷後直接 挺具叙經由多次來M ^ A ^ , 、、 臭的束帶A ’其不但確實能簡仆換a兮§· 變成且有齒狀及折邊的 t ,μ肐間化機口口又 a 0济能利用較小的空間來作+吝&戶, 備及模具的組數,真刃 •士 二 u木忭生產產房, 並能降低其費用成本外,同時,亦能大大降低其無效使用 的耗材量,且能提高其生產速度及品質,以大幅降低其整 體成本,進而達到提高其市場之佔有率及競爭力者。 綜合上所述,本創作之齒式束帶製造方法,確實具有 前所未有的創新構造,其既未見於任何刊物,且市面^亦 未見有任何類似的產品,所以,其具有新賴性應無疑虞。 另外,本創作所具有之獨特特徵以及功能遠北=二 1 比擬,所以其確實比之習用的更具有其進mm 國專利法有關發明專利之申請要件的規定 ,、付口我 利申請。 & 乃依法提起專Page 8 [224528 V. Description of the invention (5), it is true that every additional processing (ie seventh time) is 2 to produce:,: two bands A; therefore, this creation is made by the same pair of two 하 义 a ^ ^ After processing, but forcing the thin plate body to be directly shaped after cutting, it has been repeated many times ^ A ^, ,, and the smelly band A 'It not only can really change the § § · becomes and has Tooth-shaped and folded edge t, μ skimmer mouth and a 0 can use a small space to make + 吝 & households, equipment and the number of sets of molds, real blade • Shi Er u Muzhu production delivery room In addition to reducing its cost and cost, at the same time, it can also greatly reduce the amount of consumables it uses inefficiently, and can increase its production speed and quality, so as to greatly reduce its overall cost, and thereby increase its market share and competitiveness. . To sum up, the method of manufacturing the toothed belt of this creation does have an unprecedented innovative structure. It has not been seen in any publications and there are no similar products on the market. Therefore, its novelty should be undoubted. Yu. In addition, the unique features and functions of this creation are far north = 2 1, so it does have more requirements for applying for invention patents than the conventional ones. & Prosecutors

第9頁 1224528 圖式簡單說明 本創作、的較佳實施例將配合所附的圖式作一詳細說明 如下,俾使本創作可以獲致更進一步的瞭解,其中; 第一圖係為本創作經由模具組第一次衝製後之薄板體 的立體狀態示意圖; 第二圖係為第一圖經由同一副模具組作第二次衝製後 之薄板體之立體狀態示意圖; 第三圖係為第二圖經由同一副模具組第三次衝製後之 · 薄板體之立體狀態示意圖; 第四圖係為第三圖經由同一副模具組第四次衝製後之 薄板體之立體狀態示意圖; ; 第五圖係為第四圖經由同一副模具組重複第四次衝製 後(即第五次衝製)之薄板體之立體狀態示意圖; 第六圖係為第五圖經由同一副模具組第六次衝製且裁 斷之薄板體所形成一束帶時的立體狀態示意圖; 【元件符號】 薄板體2 引導孔2 0 邊界槽2 1 連結部2 2 齒部2 3 折邊2 4Page 1224528 The drawings briefly explain the creation, and the preferred embodiment will be described in detail with the attached drawings, so that this creation can get a further understanding, of which the first picture is the creation of the The schematic diagram of the three-dimensional state of the thin plate body after the first punching of the mold group; the second diagram is the first diagram of the three-dimensional state of the thin plate body after the second punching by the same mold group; the third diagram is the first The second figure is a schematic diagram of the three-dimensional state of the thin plate body after the third punching of the same mold group; The fourth figure is a schematic diagram of the three-dimensional state of the thin plate body after the fourth punching of the same mold group; The fifth figure is a schematic diagram of the three-dimensional state of the thin plate body after the fourth punching (that is, the fifth punching) is repeated through the same die set in the fourth figure; the sixth figure is the fifth figure through the same die set. Schematic diagram of the three-dimensional state when a band is formed by cutting and cutting the thin plate body six times; [Element symbol] Thin plate body 2 Guide hole 2 0 Boundary groove 2 1 Connecting portion 2 2 Tooth portion 2 3 Flanging 2 4

束 帶ABelt A

第ίο頁Page ίο

Claims (1)

1224528 六、申請專利範圍 1 · 一、種齒式束帶製造方法,其成型步驟如下: A:將一薄板體置於模具組内作引導孔的衝製; B :將該薄板體往前移動一次以上的相同行程後而使上 述模具組同步衝製另一排引導孔、邊界槽及連結部; C:再將該薄板體亦往前移動一次以上的相同行程後而 使上述.模具組同步再次衝製另一排引導孔、另一排邊界 槽、另一排連結部及齒部; D :再將該薄板體亦往前移動一次以上的相同行程後而 使上述模具組同步再次衝製另一排引導孔、另一排邊界 槽、另一排連結部、另一排齒部及折邊; E :再將該薄板體往前移動一次以上的相同行程後而使 上述模具組同步衝製另一排引導孔、另一排邊界槽、另一 排連結部、另一排齒部、另一排折邊及裁斷分開者; 藉由上述之加工步驟,只要將薄板體置於同一組機台 及模具組円,且累進加工行程在超過η次以上,即1直接 製造出一條束帶,且於每多來回衝壓加工乙次即可再多製 造出另一條已裁斷分開且具有折邊齒狀的束帶者。1224528 6. Scope of patent application 1. I. A toothed belt manufacturing method, the molding steps are as follows: A: a thin plate body is placed in a mold group as a guide hole punching; B: the thin plate body is moved forward After the same stroke more than one time, the above-mentioned mold group is synchronously punched into another row of guide holes, boundary grooves and connecting parts; C: The thin plate body is also moved forward more than once for the same stroke to make the above. Punching another row of guide holes, another row of boundary grooves, another row of joints, and teeth; D: The thin plate body is moved forward more than once for the same stroke, and the above die set is punched again synchronously. Another row of guide holes, another row of boundary grooves, another row of joints, another row of teeth, and hemming; E: After moving the sheet body forward the same stroke more than once, the above mold group is simultaneously punched. Make another row of guide holes, another row of boundary grooves, another row of joints, another row of teeth, another row of folds, and cut apart; by the above processing steps, as long as the thin plate body is placed in the same group Machines and mold sets are rampant and progressive Stroke work more times than η, i.e., a band 1 produced directly, and in each additional round once to press working to create another system has more cut apart and having a toothed strap by hemming. 第11頁Page 11
TW92105434A 2003-03-11 2003-03-11 Method for manufacturing serrated clamp band TWI224528B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI630040B (en) * 2017-03-31 2018-07-21 施志學 Clamping metal tight band method
TWI630038B (en) * 2016-12-28 2018-07-21 施志學 Trimmed metal tight beam unit

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI613017B (en) * 2016-01-07 2018-02-01 Shi Zhi Xue Ball metal strip manufacturing method (2)
CN108835941B (en) * 2018-09-12 2024-03-15 江西卓尔金属设备集团有限公司 Bearing beam of compact shelf bottom frame and manufacturing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI630038B (en) * 2016-12-28 2018-07-21 施志學 Trimmed metal tight beam unit
TWI630040B (en) * 2017-03-31 2018-07-21 施志學 Clamping metal tight band method

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