TW200418595A - Method for manufacturing serrated clamp band - Google Patents

Method for manufacturing serrated clamp band Download PDF

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TW200418595A
TW200418595A TW92105434A TW92105434A TW200418595A TW 200418595 A TW200418595 A TW 200418595A TW 92105434 A TW92105434 A TW 92105434A TW 92105434 A TW92105434 A TW 92105434A TW 200418595 A TW200418595 A TW 200418595A
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TW92105434A
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TWI224528B (en
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Jau-Chin Shr
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Jau-Chin Shr
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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

This invention provides a method for manufacturing serrated clamp band, including the forming steps of: placing a sheet-like body in a mold set to stamp out guiding holes, moving the sheet-like body forward at the same distance more than one time to allow the mold set to synchronously stamp out another row of guiding holes, plural boundary troughs and plural connecting portions, moving the sheet-like body forward at the same distance more than one time to allow the mold set to synchronously stamp out another row of guiding holes, another row of boundary troughs, another row of connecting portions and serrated portions, moving the sheet-like body forward at the same distance more than one time to allow the mold set to synchronously stamp out another row of guiding holes, another row of boundary troughs, another row of connected to portions, another row of serrated portions and folding edges, and finally moving the sheet-like body forward at the same distance more than one time to allow the mold set to synchronously stamp out another row of guiding holes, another row of boundary troughs, another row of connecting portions, another row of serrated portions, another row of folding edges and trimming separations. Accordingly, the sheet-like material is forced directly to become a clamp band with serrated and folding edges after trimmed by means of multiple reciprocal processing of the same mold set.

Description

200418595 五、發明說明(1) 【技術領域】 本創作係屬束帶之技術領域者。 【先前技術] 备’習‘用束帶加工方法,其乃Η春 尺寸且成捲式的薄板體一端必需依先好的寬度 串聯方式,且每一台衝壓機的;壓機上成 如下: 供八亦不相同,其成型步驟 J .導孔:由第-台衝壓機及模具執行之; 2 .齒孔:當薄板材往前移動至 第二台衝壓機及第二副模具執行之;门仃权後’方會使 -使Πΐ機Π板材亦往前移動至相同行程後,方 曰便弟_ σ衝壓機及第三副模具執行之; 4 ·折邊:當薄板材再往前移動至相同行 使第四台衝壓機及第四副模呈執4方曰 形成折邊狀; …、執仃之,方此於齒孔的兩側 ^切斷· §溥板材再次往前移動至相同行程彳|,方 2第五台衝壓機及第五副模具執行之,方二 束帶給予裁切分開; 刀此將已兀成的 其雖能完作束帶的製造方式 定之創作目的,作暑,1 _上 咬战原无所叹 一步改善: 疋其在製造上亦有如下的缺失猶待進 困擾。X備及模具組數多,而造成其成本高居不下為其 2 ·承如上述,由於薄板材在製造之初時必需串聯於 第5頁 200418595 五、發明說明(2) 不同位置的機台上,以導致於其無效使用的耗材增加為其 另一困擾。 3 ·承如上述,由於機台及模具組數多,因此,需要 較大的場地方能生產,以致使其房租成本大為提高為其又 一困擾。 4·承如上述,由於機台數多,且每一台的衝製行程 速度又不相同,以致使其控制操作上更加不易,且易產生 瑕疵品或模具的損毀,並降低其產量者為其再一困擾。200418595 V. Description of the invention (1) [Technical Field] This creation belongs to the technical field of girdle. [Previous technology] To prepare a belt for 'Xi', it is a Hunchun-sized and rolled thin plate body. One end must be connected in series with a good width, and for each press; the press is as follows: The supply steps are also different. The forming steps J. Guide holes: performed by the first punch and die; 2. Perforations: performed when the sheet is moved forward to the second punch and the second auxiliary die; After the door's right, the side will make-after the Πΐ machine Π sheet moves forward to the same stroke, Fang Yue Ben _ σ punching machine and the third auxiliary mold to execute; 4 · Flanging: when the thin sheet goes forward Move to the same exercise, the fourth press and the fourth auxiliary die are folded to form a hemming shape;…, execute it, and then cut it on both sides of the perforation ^ Cut · § The plate moves forward to The same stroke 彳 |, performed by Fang 2 ’s fifth press and the fifth auxiliary mold, Fang 2 ’s straps are cut separately; the purpose of this will be to complete the already established manufacturing method of the strap, Zuoshu, 1 _ Shang bite war original without a step to improve: 疋 its manufacturing also has the following shortcomings to wait for Troubled. The number of X equipment and mold sets is large, which results in its high cost. 2 · As mentioned above, since the thin plates must be connected in series at the beginning of manufacturing on page 5 200418595 V. Description of the invention (2) Machines in different positions , And the increase in consumables caused by its ineffective use is another problem. 3. As mentioned above, due to the large number of machines and mold sets, it requires a large field to produce, which makes its rent cost greatly increase, which is another problem. 4. As mentioned above, due to the large number of machines and the different punch stroke speeds of each machine, it makes it more difficult to control and operate, and it is prone to produce defects or damage to the mold, and reduce its output. It's troubled again.

^有=於此,本創作人乃積極開發研究,並為改進上述 束贡加工方法的缺失,本創作人以從事此類產品製造 η,、經過長久努力研究與實•,終於開發設計出 i之回式束帶製造方法,期能嘉惠所有的消費者及製 本 種藉由 由數次 導孔、 其組直 的機台 產房, 效使用 低其整 為其主 創作之齒 薄板體置 的來回衝 邊界槽、 接作裁斷 設備及模 並能降低 的耗材量 體成本, 要目的。 式束帶 於同一 製後而 連結部 分開的 具組數 其費用 ’且能 進而達 製造方法的主要目的 模具組内,且能使同 使得薄板體的適當處 、齒部及折邊,並能 功效;如此,其不但 ’且亦能利用較小的 成本外’同時,亦能 提高其生產速度及品 到提高其市場之佔有 係在於提供一 一組模具組經 依序形成有引 再以同一組模 能簡化其所需 空間來作生產 大大降低其無 質,以大幅降 率及競爭力者^ 有 = Here, the creator is actively developing and researching, and in order to improve the lack of the above-mentioned processing methods, the creator is engaged in the manufacture of such products, and after long-term research and practice, he finally developed and designed i The method of manufacturing the return-type straps can benefit all consumers and the production of this kind of machine. By using several times of guide holes and its straight machine production room, it is effective to use the thin tooth body of its main creation. Punching the boundary grooves back and forth, and then cutting equipment and die can reduce the volume cost of consumables, which is the purpose. The type of belt is connected to the same number of groups after the same system, and the cost is' and can reach the main purpose of the manufacturing method in the mold group, and can also make the appropriate place of the thin plate body, teeth and hem, and can Effect; in this way, it can not only 'use less cost', but also increase its production speed and product to increase its market share. The mold can simplify the space needed for production and greatly reduce its quality, and greatly reduce the rate and competitiveness.

200418595 五、發明說明(3) 【實施方式】 本創作係有關於一種齒式 圖至第六圖,其乃是利用已裁 =方法,請參閱第— =置於模具組(圖中未示)内衝壓成型之,其 衝製引導孔20/·係藉由模具組第一次上下 製而迫使薄板I# 9卜;^ 第一圖); 成導孔2 0 (如 B :同步衝製另一排引導 w 2 ? 1 Η" Γ 邊界槽2 1及連結部 2 .將^述f板體2往前移動一次以上的相同行 程f (即第二排),恰能使同-副模具組作第 二次上下來回衝製後,則可於薄板體2表面同 步形成另一排引導孔2 〇、邊界槽200418595 V. Description of the invention (3) [Embodiment] This creation relates to a tooth type drawing to the sixth drawing, which is the use of the cut = method, please refer to the first — = placed in the mold group (not shown in the figure) For internal stamping, the punching guide hole 20 / · is used to force the thin plate I # 9 through the first up and down of the die set; ^ The first picture); forming the guide hole 20 (such as B: synchronous punching another A row of guides w 2? 1 Η " Γ boundary groove 2 1 and the connecting portion 2. Move the above-mentioned f plate 2 forward more than once with the same stroke f (that is, the second row), which can exactly make the same-vice mold group After the second round punching up and down, another row of guide holes 2 and boundary grooves can be simultaneously formed on the surface of the thin plate 2

部22,換言之,即會於薄板體2表面形S 一排引導孔2 0、、-排邊界槽2丄及連結部2 2 (如第二圖); 又衝製另一引導孔20、邊界槽21、連結部 及齒部2 3 ··將上述薄板體2再往前移動一次 ,亡的相同行程後(即第三排),恰能使同一 副模具組作第三次上下來回衝製後,則可於薄 板體2表面同步形成另一排引導孔2 〇、另一 排邊界槽2 1、另-排連結部2 2及齒部2 3 ,換言之,即會於薄板體2表面形成有三排 200418595 五、發明說明(4) 2及一排齒部2 3 (如第三圖); D:同步再衝製另一引導孔20、邊界槽2 1、連結部 2 2、齒部2 3及折邊2 4 :將上述薄板體2再次 往前移動一次以上的相同行程後(即第四排 ),恰能使同一副模具組作第四次上下來回衝 製後,則可於薄板體2表面同步形成另一排引 導孔2 0、另一排邊界槽2 1、另一排連結部 2 2、另一排齒部2 3及折邊2 4,換言之, 即會於薄板體2表面形成有四排引導孔20、 三排邊界槽2 1、三排連結部2 2、二排齒部 * 23及一排折邊24 (如第四圖); E·.同步再衝製另一引導孔2 0、邊界槽2 1、連結部 2 2、齒部2 3、折邊2 4及裁斷:將上述薄板體 2再次往前移動一次以上的相同行程後(即第 六排),恰能使同' 一副模具組作第六次上下來 回衝製後,則可於薄板體2表面同步形成另一 排引導孔2 0、另一排邊界槽2 1 、另一排連 結部22、另一排齒部23、折邊24及同步 裁斷,換言之,即會於薄板體2表面形成有五 排引導孔2 0、四排邊界槽2 1、四排連結部 、 22、三排齒部23及二排折邊24,並有一 裁切後分開的束帶A成品者(如第六圖); 藉由上述之加工步驟,只要將薄板體2置於同一組機 台及模具組内,且累進加工行程在超過六次以上,即可直Section 22, in other words, will form a row of guide holes 20, a row of boundary grooves 2 and a connecting section 2 2 on the surface of the thin plate body 2 (as shown in the second figure); and punch another guide hole 20 and a boundary. The groove 21, the connecting portion and the tooth portion 2 3 ·· Move the thin plate body 2 forward once again, and after the same stroke (that is, the third row), the same mold group can be punched back and forth for the third time. Then, another row of guide holes 20, another row of boundary grooves 21, another row of connecting portions 22, and tooth portions 2 3 can be formed on the surface of the thin plate body 2 simultaneously, in other words, they will be formed on the surface of the thin plate body 2. There are three rows of 200418595 V. Description of the invention (4) 2 and one row of teeth 2 3 (as shown in the third figure); D: Simultaneous re-punching of another guide hole 20, boundary groove 2 1, connection 2 and tooth 2 3 and hemming 2 4: After moving the thin plate body 2 forward again more than once for the same stroke (that is, the fourth row), the same mold group can be punched up and down for the fourth time. The surface of the body 2 forms another row of guide holes 20, another row of boundary grooves 21, another row of connecting portions 2 2, another row of tooth portions 23, and hems 24, in other words, On the surface of the thin plate body 2, four rows of guide holes 20, three rows of boundary grooves 21, three rows of connecting portions 2 2, two rows of tooth portions * 23, and one row of folds 24 (as shown in the fourth figure); E .. synchronization Then punch another guide hole 20, boundary groove 21, connecting part 2, 2, tooth part 2, 3, hemming 2 4, and cutting: After moving the thin plate body 2 forward again more than once for the same stroke (that is, the first Six rows), just after making the same pair of mold groups punching up and down for the sixth time, another row of guide holes 20, another row of boundary grooves 21, and the other row can be simultaneously formed on the surface of the thin plate body 2. Rows of joints 22, another row of teeth 23, hems 24, and simultaneous cutting, in other words, five rows of guide holes 20, four rows of boundary grooves 21, four rows of joints, 22 are formed on the surface of the thin plate body 2. , Three rows of teeth 23 and two rows of folded edges 24, and a finished product of the belt A separated after cutting (as shown in the sixth figure); through the above processing steps, as long as the thin plate 2 is placed on the same set of machines And the mold group, and the progressive processing stroke is more than six times, you can straighten

第8頁 200418595Page 8 200418595

五、發明說明(5) 接製造出一條束帶A 可再製造出 模具組經由 變成具有齒 備及模具的 並能降低其 的耗材量, 體成本,進 綜合上 前所未有的 未見有任何 另外,本創 比擬,所以 國專利法有 利申請。 另一條的 多次來回 狀及折邊 組數,且 費用成本 且能提高 而達到提 所述,本 創新構造 類似的產 作所具有 其確實比 關發明專 ,且於每 束帶A ; 加工後, 的束帶A, 亦能利用 外,同時 其生產速 高其市場 創作之齒 ,其既未 品,所以 之獨特特 之習用的 利之申請 多加工乙次(即第七次)即 因此’本創作係藉由同一副 而迫使薄板體在裁斷後直接 其不但確實能簡化機台設 較小的空間來作生產產房, ’亦能大大降低其無效使用 度及品質,以大幅降低其整 之佔有率及競爭力者。 式束f製造方法,確實具有 見於任何刊物,且市面1亦 ,其具有新穎性應無疑慮。 徵以及功能遠非習用的所可 更具有其進步性’其符合我 要件的規定,乃依法提起專 200418595 圖式簡單說明 本創 如下,俾 第一 的立體狀 第二 之薄板體 第三 薄板體之 第四 薄板體之 第五 後(即第 第六 斷之薄板 作的較 使本創 圖係為 態示意 圖係為 之立體 圖係為 立體狀 圖係為 立體狀 圖係為 五次衝 圖係為 體所形 佳實施例將配合所附 作可以獲致更進一步 本創作經由模具組第 圖; 的圖式作一詳細說明 的瞭解,其中; 一次衝製後之薄板體V. Description of the invention (5) A belt A can be remanufactured, and the mold set can be changed into a tooth preparation and a mold, which can reduce the amount of consumables, the body cost, and the integration has never been seen before. The original is comparable, so the national patent law is favorable for application. The other one has multiple rounds and folds, and the cost and cost can be increased to achieve the above mentioned. This innovative structure has a production that is indeed more specialized than the related invention, and is in each band A; after processing The belt A can also be used outside. At the same time, its production speed is higher than that of its market-crewed teeth. It is not a good product, so it has a unique and customary application for more than one processing (that is, the seventh). The creation system uses the same pair to force the thin plate body directly after cutting. Not only can it really simplify the machine to set up a smaller space for the production room, but it can also greatly reduce its ineffective use and quality, and greatly reduce its overall occupation. Rate and competitiveness. The manufacturing method of the formula beam f is indeed found in any publication, and it is also available on the market. Its novelty should definitely be considered. Features and functions that are far from customary are more progressive. 'It complies with the requirements of my requirements. It is based on the law and is specifically designed to illustrate the creation of the following. The fifth and fourth after the fourth thin plate body (that is, the sixth broken plate made the original picture system as a schematic diagram, the three-dimensional diagram system, the three-dimensional diagram system, the three-dimensional diagram system, and the five-time punch system) The best embodiment of the body will cooperate with the attached work to get further. This drawing will be explained in detail through the drawing of the mold set; Among them, the thin plate body after one punching

薄板體2 連結部2 2 束 帶A 第一圖經由同一副模具組作第二次衝製後 狀態示意圖; 第二圖經由同一副模具組第三次衝製後之悲不意圖, 第三圖經由同一副模具組第四次衝製後之悲不意圖, 第四圖經由同一副模具組重複第四次衝製 製)之薄板體之立體狀態示意圖; 第五圖經由同一副模具組第六次衝製且裁 成一束帶時的立體狀態示意圖; 【元件符號】、 引導孔2 0 齒 部2 3 邊界槽2 1 折 邊2 4Thin plate body 2 Linking part 2 2 Belt A The first picture is the schematic diagram of the state after the second punching through the same mold group; The second picture is the sadness after the third stamping through the same mold group, the third image After the fourth stamping of the same sub-mold group, the fourth figure is a schematic diagram of the three-dimensional state of the thin plate body after the fourth stamping is repeated through the same sub-mold group; Schematic diagram of the three-dimensional state when it is punched and cut into a bundle; [component symbol], guide hole 2 0 tooth 2 3 boundary groove 2 1 hemming 2 4

第10頁Page 10

Claims (1)

200418595 六、申請專利範圍 1·一種齒式束帶製造方法,其成型步驟如下: :將一薄板體置於模具組内作引導孔的衡製; 述桓且Γ 4溥板體往前移動一次以上的相同行程後而使上 .....且同步衝製另一排引導孔、邊界槽及連結部; #,將該薄板體亦往前移動一次以上的相^行程後而 ^上述杈具組同步再次衝製另一排引導孔、另一排邊界 槽、另一排連結部及齒部; D:、再將該薄板體亦往前移動一次以上的相同行程後而 上述模具組同步再次衝製另一排引導孔、另一排邊界 槽、另一排連結部、另一排齒部及折邊; E.再將該薄板體往前移動一次以上的相同行程後而使 上述巧,組同步衝製另一排引導孔、另一排邊界槽、另— 排連,部、另一排齒部、另一排折邊及裁斷分開者; #藉由上述之加工步驟,只要將薄板體置於同一組機台 及模具、、且内’且累進加工行程在超過η次以上,即可直接 出條束帶’且於每多來回衝壓加工乙次即可再多製 造出另一條已裁斷分開且具有折邊齒狀的束帶者。 衣 第11頁 i200418595 VI. Scope of patent application 1. A method for manufacturing a toothed belt, the forming steps are as follows:: a thin plate is placed in a mold group as a balance of guide holes; and the Γ 4 plate is moved forward once After the same stroke as above, the upper part of the guide hole, the boundary groove and the connecting part are punched synchronously; #, the thin plate body is also moved forward more than one phase ^ after the stroke and the above branch The same group is synchronized to punch another row of guide holes, another row of boundary grooves, another row of joints, and teeth; D :, after moving the sheet body forward more than once for the same stroke, the above mold group is synchronized Punching another row of guide holes, another row of boundary grooves, another row of joints, another row of teeth, and hemming again; E. Move the sheet body forward the same stroke more than once to make the above clever. , The group synchronously punches another row of guide holes, another row of boundary grooves, another — row of joints, another row of teeth, another row of folds, and cutting apart; #With the above processing steps, as long as the The thin plate body is placed on the same set of machines and molds, and is internal and progressive processing If the stroke is more than η times, the straps can be directly produced, and each additional round of punching processing can be used to produce another strap that has been cut apart and has a folded edge shape. Clothing page 11 i
TW92105434A 2003-03-11 2003-03-11 Method for manufacturing serrated clamp band TWI224528B (en)

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TWI630038B (en) * 2016-12-28 2018-07-21 施志學 Trimmed metal tight beam unit
TWI630040B (en) * 2017-03-31 2018-07-21 施志學 Clamping metal tight band method

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* Cited by examiner, † Cited by third party
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TWI613017B (en) * 2016-01-07 2018-02-01 Shi Zhi Xue Ball metal strip manufacturing method (2)
CN108835941A (en) * 2018-09-12 2018-11-20 江西卓尔金属设备集团有限公司 Compact shelving bottom frame bearing beam and preparation method thereof
CN108835941B (en) * 2018-09-12 2024-03-15 江西卓尔金属设备集团有限公司 Bearing beam of compact shelf bottom frame and manufacturing method thereof

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