TWI630038B - Trimmed metal tight beam unit - Google Patents

Abstract

The manufacturing method of the present invention comprises: (A) stock preparation processing; (B) identification part processing; (C) simultaneous production and further identification part and plane unfolding prototype processing; (D) restricting movement and resynchronization of the plane unfolding prototype Production of another identification part and another plane unfolding the original shape processing; (E) restricting the movement of the next plane unfolding and re-clamping the plane to carry out the prototype processing; (F) truncating and planarizing the belt prototype processing; (G) Bending and three-dimensional strip body processing; (H) forming processing; (I) finished product steps, and using the front mold group on the same machine and the push-type mold group in series connection unit.

Description

Trimmed metal tight beam unit

The invention relates to a method for manufacturing a toggle type metal tight beam unit; in particular, a method for processing, preparing, synchronizing production, further identifying a part and plane unfolding, and restricting the movement and resynchronization of the plane unfolding prototype Another recognition part and another plane unfolding the original shape processing, restricting the movement of the first plane unfolding and re-clamping the plane unfolding the original shape processing, cutting and flattening the belt body shape processing, bending and three-dimensional belt body shape processing, shaping A flip-type metal tensioning unit completed by a series connection of a front mold group and a push mold group on the same machine, such as processing and finished products.

According to the conventional pull-type metal cable tie, the preparation method comprises the following steps: (A) cutting processing: placing a predetermined width of the thin plate in the first mold device on the first machine for cutting the total length, and Forming a long strip of a predetermined total length; (B) shape processing: placing a long strip that has been cut into a predetermined total length into a second mold device on the second machine for processing So that the two ends of the strip-shaped strip body are respectively formed with a protruding portion and a supporting ridge; (C) bending processing: placing the strip body having the protruding portion and the supporting rib on the third machine The bending process is performed in the third mold device, and the side surface of the belt body after the bending process is formed into a near U shape (that is, formed by planarization); (D) shaping processing: the bent belt body After being placed in the fourth mold device on the fourth machine table, the protruding portion of the belt body and the supporting ribs are pushed in the corresponding directions, so that the protruding portion and the supporting ridges are firstly intersected. Then bend away from each other The type has a pulling portion; (E) the finished product: to be taken out from the fourth mold device on the fourth machine, that is, a finished product is completed.

Although the above creations can achieve their creative purposes, they are very popular among consumers. However, when they are manufactured, they will have the following defects: since the belts must be fed first and then cut, when When a large-sized belt with a total length of more than 200 cm is required, it is often caused that the large-sized belt is cut and manufactured by different mold devices that are moved to different machines each time, which not only causes movement on the moving It is quite inconvenient, and at the same time, it will cause considerable trouble in production.

As mentioned above, since at least four machines and four different mold devices are required for manufacturing, especially after the length of the large belt is manufactured, sufficient plant space is required for the moving and placing, so that the processing is performed. Factories need more space to space, which in turn increases the cost of their plants.

Since the surface of the toggle-type metal cable tie of the prior art is flat and has no lettering, so that consumers can't distinguish in the purchase, it is often purchased from the black-hearted manufacturer, which causes Consumers must first remove the product, and then carry the product packaging and unbearable supplies and invoices to the store to identify the return, and cause another major problem for consumers.

In view of this, the present inventors actively developed research, and in order to improve the above-mentioned conventional use of the toggle type metal cable tie, the inventors have been engaged in the manufacture of such products for many years of experience, after long-term efforts and experiments, finally developed The method for manufacturing the toggle metal tight beam unit of the present invention is designed to benefit all consumers and manufacturers.

The main content of the method for manufacturing the toggle type metal tight beam unit of the present invention is to provide a process for processing, identifying parts, simultaneous production, another identification part and plane unfolding, and restricting the movement and resynchronization of the plane unfolding prototype. Production of another identification part and another plane unfolding the original shape processing, restricting the movement of the first plane unfolding and re-clamping the plane unfolding the original shape processing, cutting and flattening the belt body shape processing, bending and three-dimensional belt body prototype processing, a flip-type metal tensioning unit completed by a series connection of a front mold group and a top push mold group on the same machine in a step of shaping processing, and a finished product, wherein the (A) stock processing: a predetermined width a predetermined length of one end of the bundled strip is placed in the front mold set of the machine equipment; (B) the identification part is processed: the predetermined length of the strip is directly through the front mold set of the same machine Processing is performed at the end, so that the identification portion is formed at the end of the predetermined length of the strip; (C) synchronous production and further identification part and plane unfolding processing When the end of the strip is moved to the inner direction of the front mold set of the same machine equipment by a predetermined fixed stroke distance, the front mold set of the same machine equipment is used for back and forth punching. Adjacent to the side of the strip portion of the strip to produce a predetermined shape of the extended convex portion and the other side thereof to produce a molded portion and a new one of the identification portions, so as to be extended by the extension The convex portion, the identification portion and the molding portion are formed with a planar unfolding prototype; (D) restricting the movement of the planar unfolding prototype and resynchronizing the production of another identification portion and a further planar unfolding process: the strip is formed When the end of the same machine device is continuously moved in the same direction and has the same fixed travel distance, the plane unfolding shape can be firstly exported to the outside of the front mold group and preferentially guided to the same machine. The pressing mechanism of the device is used as a restriction condition for the plane to be moved toward the left and right sides of the plane, and the front mold set of the same machine is used as the upper part. Round punch made such that the re-use of the strip adjacent to a tape of Recognition One side of the portion will produce a further extended convex portion of a predetermined shape and the other side thereof will produce a further forming portion and a new additional identifying portion, so that the convex portion is further extended by the An identification portion and the further forming portion are formed with a further planar unfolding shape; (E) restricting movement of the further planar unfolding shape and re-clamping the planar unfolding process: the end of the strip is subjected to the above When the same machine equipment continues to move in the same direction and has the same fixed travel distance, the further plane unfolding prototype will be guided first to the pressing mechanism that is already in the same machine and equipment, as a control plane for the further plane to the left and right. After the restriction of the lateral direction movement, the planar unfolding shape is moved to the clamping mechanism of the jacking die set of the same machine device, so that the clamping mechanism can clamp the plane unfolding prototype; F) cutting and grading belt blanking processing: using the cutting mechanism of the same machine and equipment to face the plane unfolding and the intersection of the other plane unfolding and culling is cut and cut, so as to be The plane-expanding prototype having the cull and the cut-off is provided with a support rib, a recognition portion and an extended convex portion, and can be evolved into an independent planarized prototype; (G) curved and three-dimensional belt prototype Processing: using the jacking die set of the same machine device to perform at least one continuous pushing action on the independently planarized strip body prototype, the continuous pressing of the strip body shape before and after the independent planarization The end is pushed in the same direction to a predetermined bending angle until the side shape of the original planarization of the strip is approximately U-shaped, so that the independent planarized strip prototype is further evolved into an independent three-dimensional strip. (H) forming process: the pushing die set of the same machine equipment is used to pressurize and deform the two ends of the original shape of the strip which are independently stereoscopically oriented so that the supporting ribs and the extending convex part After being cross-shaped, they are further pressed and deformed toward each other, until the support ribs and the proximal end of the extended convex portion are respectively bent and formed. Pulling the upper portion of the far side, is formed of a metal having a three-dimensional portion is pulled tight bilateral a bundle unit; (I) a finished product: a three-dimensional metal tightening unit with a double-side pulling portion to be sent from the pushing die set of the same machine device as above, which is a finished product; thus, can be on the same machine The continuous series connection between the front mold group and the push mold group can produce the same function of the belt body, so that the machine equipment is more simplified, and the space required for the production plant is relatively small, and indeed In addition to reducing the cost of the manufacturer's lease or purchase of the factory, it also reduces the manpower and operating costs required for the belt processing at all stages, and reduces the space for the placement of the belt, and can be used on the same machine. The realization of the manufacturing of the belt to greatly improve its production yield and capacity, thereby reducing its manufacturing costs and improving its competitiveness and market share is its progressive.

Another object of the method for manufacturing the toggle type metal tight beam unit of the present invention is to increase the identification of the belt by the processing method of the identification portion, so as to reduce the consumer's negligible wrong buying habits and need to separately determine the return. In addition to the troubles and inconveniences, it can also greatly enhance consumers' recognition and trust in the brand, thereby increasing their competitiveness and market share as another progressive claim.

1‧‧‧tight unit

10‧‧‧Turning Department

13‧‧‧Turning Department

1’‧‧‧ strips

1a’‧‧‧ Plane unfolding

1A‧‧‧Bag prototype

10a‧‧‧Extended convex

11a‧‧‧ Identification Department

12a‧‧‧Forming Department

13a‧‧‧Support ribs

1b’‧‧‧ another plane unfolding

10b‧‧‧An extension of the convex part

11b‧‧‧A further identification department

12b‧‧‧More molding

1c’‧‧‧ another flat body prototype

10c‧‧‧Another extended convex

11c‧‧‧ another identification department

12c‧‧‧ Another molding department

11d‧‧‧Another identification department

Figure 1 is a schematic view of the three-dimensional processing flow of the present invention.

Fig. 2 is a schematic view showing the three-dimensional processing flow of the second embodiment of the present invention.

Fig. 3 is a schematic view showing the three-dimensional processing flow of the third embodiment of the present invention.

Fig. 4 is a schematic view showing the three-dimensional processing flow of the fourth embodiment of the present invention.

Fig. 5 is a schematic view showing the three-dimensional processing flow of the fifth embodiment of the present invention.

The invention relates to a method for clamping a metal tight beam unit, please refer to the first As shown in the figure, the processing method includes: (A) stock processing: a predetermined length of one end of the bundled strip 1' of a predetermined width is placed in a front mold set of a machine tool (not shown) (in the figure) The front mold group may be a single stamping die set, or a combination of a plurality of different types of stamping die sets, or a combination of a rolling die set and a stamping die set, or a laser die and a stamping die set (B) identification portion processing: the front mold group of the same machine device is directly processed at the end of the predetermined length of the strip 1', so that the strip 1' The identification portion 11a is formed at the end of the predetermined length; and the processing method of the identification portion 11a is preferably performed by punching, rolling, or laser, and the recognition portion 11a is a character or a pattern. Or the number is optimal; (C) the synchronous production further recognition portion 11b and the planar unfolding prototype 1a' processing: the end of the strip 1' having the identification portion 11a formed to the same machine The front mold group moves in the inner direction and has a predetermined fixed line When the distance is long, the front mold group of the same machine device is used for back and forth punching and making, so that a side of the strip portion 1' adjacent to the identification portion 11a is formed with a predetermined shape of the extended convex portion. 10a and the other side thereof will be formed with a molding portion 12a and a newly added further identification portion 11b, so that a plane unfolding prototype 1a' is formed by the extension convex portion 10a, the identification portion 11a and the molding portion 12a; The forming portion 12a is a non-penetrating recessed groove, a convex portion or a through hole for increasing the tensile deformation of the planar unfolding shape 1a' during tensioning; (D) limiting the planar unfolding shape 1a' movement and resynchronization production further identification portion 11c and further planar unfolding prototype 1b' processing: the end of the strip 1' having the further identification portion 11b and the plane unfolding prototype 1a' formed Continued by the same machine above When moving in the same direction and having the same fixed stroke distance, the plane unfolding prototype 1a' can be firstly exported (ie, worn out) to the outside of the front mold group and preferentially guided into the same machine equipment. a pressing mechanism (not shown) is used as a restriction condition for the plane unfolding prototype 1a' to move to the left and right sides thereof, and the front mold group of the same machine is used for back and forth punching to make it adjacent to One side of the strip 1' at the other identifying portion 11b will produce a further extended convex portion 10b of a predetermined shape, and the other side thereof will produce a further shaped portion 12b and a new identification a portion 11c such that a further planar unfolding shape 1b' is formed by the further extending convex portion 10b, the further identifying portion 11b and the further forming portion 12b; (E) restricting another planar unfolding prototype 1b' Moving and re-clamping the plane unfolding 1a' processing: the end of the strip 1' which has been formed with another identifying portion 11c and a further planar unfolding 1b' cum plane unfolding 1a' is subjected to the same machine as described above The device continues to move in the same direction When the same fixed stroke distance is moved, the further plane unfolding prototype 1b' will be guided first to the pressing mechanism which is already located in the same machine and equipment, as a control for the movement of the further plane unfolding 1b' to the left and right sides thereof. After the restriction condition, the plane unfolding prototype 1a' is moved to a clamping mechanism (not shown) of the jacking die set (not shown) of the same machine device, so that the clamping mechanism can The plane unfolding prototype 1a' is clamped; (F) cutting and flattening the belt prototype 1A processing: using the cutting mechanism of the same machine (not shown), the prototype 1a' is unfolded toward the plane and the further plane is unfolded The intersection of the prototype 1b' is cut and cut so that the planar unfolded prototype 1a' after being clamped and cut is provided with the support rib 13a, the identification portion 11a, and the extended convex portion 10a, and can be evolved. Is an independent planarized strip prototype 1A; in addition, the invention can be independently planarized Before or after or at the same time, the front mold group of the same machine tool is used for the back and forth punching, so that the side adjacent to the other identifying portion 11c of the strip 1' is formed. Another extended convex portion 10c which will produce a predetermined shape and the other side thereof will be produced with a further forming portion 12c and a new additional identifying portion 11d, so that the further extending convex portion 10c, the An identification portion 11c and the further molding portion 12c form a further planar shape prototype 1c'; (G) bending and three-dimensional belt prototype 1A processing: using the same machine tool of the above-mentioned machine tool set for the independent plane After the continuous ejector action of the strip prototype 1A is performed, at least one more continuous pushing action is performed, so that the front and rear ends of the strip-shaped prototype 1A are continuously pressed to be pushed in the same direction to a predetermined bending angle until independent planarization. The side shape of the strip prototype 1A is near U shape, so that the independent planarized strip prototype 1A is further evolved into an independent three-dimensional strip prototype 1A; (H) forming processing: reuse of the same machine The top of the device The mold set is pressed and deformed toward the two ends of the strip body 1A (ie, the support rib 13a and the extending protrusion 10a), so that the support rib 13a and the extending protrusion 10a are deformed toward each other. After being mutually intersected, the bending deformation is further performed in the direction away from each other until the proximal ends of the supporting ribs 13a and the extending convex portions 10a are respectively bent and formed with the pulling portions 13 facing outwardly. And 10, forming a three-dimensional metal tightening unit 1 having double-side pulling portions 10, 13; (I) finished product: a double-sided pulling to be sent from the pushing die set of the same machine The three-dimensional metal tightening unit 1 of the parts 10 and 13 is a finished product.

In the future, the identification portion 11a produced in the step (B) of the present invention is a step (C) The extended convex portion 10a and the molded portion 12a produced by the same are replaced by a recognition portion 11a, or the step (B) is moved to the step (C) and replaced, and all of them belong to the technical field to which the present invention pertains. The invention combines the above methods, and the invention utilizes the continuous series connection between the front mold set and the push mold group on the same machine to automatically produce the belt body having the same function, so that the machine equipment is more simplified. Moreover, the space required for the production plant is relatively small, so as to actually reduce the cost of the producer's lease or purchase of the factory, and at the same time, the handling manpower and operating cost required for the belt processing at each stage can be reduced, and The utility model can reduce the space for placing the belt body, and can complete the manufacturing of the belt body on the same machine, thereby greatly improving the production yield and the production capacity, thereby reducing the manufacturing cost thereof. In addition, the invention is further processed by the identification part. In order to increase the identification of the belt, to reduce the troubles and inconveniences of returning consumers due to the neglect of wrong buying habits, at the same time, it can greatly enhance consumers' choice of brands. Degree of recognition and trust, thus increasing the progress of its competitiveness and market share and so on.

Please refer to FIG. 2, which is a perspective flow chart of a second embodiment of the present invention, the main manufacturing method thereof: (A) stock processing: a bundled strip having an extended convex portion 10a and a predetermined width The predetermined length of one end of 1' is placed in a pre-set mold set (not shown) of the machine equipment (not shown); (B) the identification part 11a is processed: directly through the same machine equipment before the mold set directly for the above The end of the predetermined length of the strip 1' is processed so that the identification portion 11a and the extended projection 10a are formed at the end of the predetermined length of the strip 1'; (C) simultaneous production Further extending the convex portion 10b, the further identifying portion 11b, and the planar unfolding forming 1a' processing: the end of the strip-like strip 1' having the identifying portion 11a and the extending convex portion 10a toward the front mold of the same machine The internal direction of the group moves in the same solid At the time of the stroke, the front mold group of the same machine tool is used for the back and forth punching to make the side adjacent to the identification portion 11a of the strip 1' to produce a predetermined shape of the molded portion 12a. And the additional extending protrusion 10b and the further identifying part 11b, so that the extending protrusion 10a, the identifying part 11a and the forming part 12a are formed into a planar unfolding form 1a'; (D) limiting the The movement and resynchronization of the plane unfolding prototype 1a' is further extended convex portion 10c and another identification portion 10c and a further planar unfolding prototype 1b' processing: there will be another extended convex portion 10b and a further identification portion 11b When the end of the strip-shaped strip 1' of the plane unfolding prototype 1a' is moved by the same machine device in the same direction and has the same fixed stroke distance, the plane unfolding prototype 1a' can be first exported (ie, worn out). The outer side of the front mold set and the preferential guide are inserted into the pressing mechanism of the same machine and equipment as a restriction condition for controlling the movement of the plane unfolding shape 1a' to the left and right sides thereof, and the same machine is used again. device The front mold set is used for back and forth punching so that a side adjacent to the other identifying portion 11b of the strip 1' is formed with a further shaped portion 12b and a further extended convex portion having a predetermined shape. 10c and further identifying portion 11c, such that the further extending convex portion 10b, the further identifying portion 11b and the further forming portion 12b are formed into a further planar unfolding shape 1b'; (E) restricting further planar unfolding The movement of the prototype 1b' and the re-clamping of the plane unfolding prototype 1a' processing: the strip having the further extended convex portion 10c and the further identifying portion 11c and the further planar unfolding prototype 1b' and the plane unfolding prototype 1a' When the end of the belt 1' is continuously moved in the same direction by the same machine equipment and has the same fixed stroke distance, the further plane unfolding prototype 1b' will be guided first to the pressing mechanism already located at the same machine and equipment, After the restriction condition for controlling the movement of the further planar unfolding form 1b' to the left and right sides thereof, the plane unfolding prototype 1a' is moved to the clamping mechanism of the jacking die set of the same machine So that the clamping mechanism can hold the plane unfolding shape 1a'; (F) cutting and grading the belt body 1A processing: using the cutting mechanism of the same machine to expand the prototype 1a' toward the plane and the The intersection of the further planar unfolding form 1b' is cut and cut so that the planar unfolded prototype 1a' after being clamped and cut is provided with the support rib 13a, the identification portion 11a and the extended convex portion 10a. And can be evolved into an independent planarization of the strip prototype 1A; (G) curved and three-dimensional strip prototype 1A processing: using the same machine tool of the jacking die set for the independent planarization of the strip prototype After 1A performs at least one more continuous pushing action, the continuous application of pressure to the front and rear ends of the independent planarizing strip prototype 1A is pushed to the same bending angle in the same direction until the plane is first planarized 1A. The side shape is near U shape, so that the independent planarized strip prototype 1A is further evolved into an independent three-dimensional strip prototype 1A; (H) forming processing: reusing the same machine equipment The mold set pressurizes and deforms the two ends of the strip blank 1A that have been independently stereoscopically oriented so that the support ribs 13a and the extended protrusions 10a cross each other first, and then continue to deviate from each other. The direction is pressurized and deformed until the support ribs 13a and the proximal ends of the extending protrusions 10a are respectively bent and formed with the outwardly facing upper portions 13 and 10, thereby forming a double-sided pulling portion. Three-dimensional metal tensioning unit 1; (I) finished product: a three-dimensional metal tightening unit 1 having a double-side pulling portion to be sent from the pushing mold group of the same machine equipment as above, which is a finished product; Therefore, the present invention can produce the same function of the belt body 1 by the mold device on the same machine, so that the machine equipment is more simplified, and the space required for the production plant is relatively small, and is indeed reduced. In addition to the cost of renting or purchasing the factory, the producer can also reduce the handling manpower and operating costs required for the processing of the belt 1 at each stage, and can reduce the space for the placement of the belt 1 and utilize the same machine. Finished on Body Manufacturing of 1 to greatly increase its production yield and capacity, thereby reducing its manufacturing cost and increasing its competitiveness and market share; in the future, step (B) of the present invention can be carried out in step (C) by the identification unit 11a. The production part 12a and the further extension protrusion 10b are simultaneously replaced by the identification part 11a, or the step (B) is replaced by the step (C); the front mold set and the identification part are replaced. The processing method and form of 11a, the molding portion 12a, and the processing or construction of the stripping of the strip prototype 1A before or after molding or the like are described in detail above, and therefore will not be described herein.

Please refer to FIG. 3, which is a perspective flow chart of a third embodiment of the present invention, the main manufacturing method thereof: (A) stock processing: a bundled strip having an extended convex portion 10a and a predetermined width The predetermined length of one end of 1' is placed in the mold set (not shown) of the machine equipment (not shown); (B) synchronous production of another extended convex part 10b and plane unfolding prototype 1a' processing: When the end of the strip 1' having the extended convex portion 10a is moved to the inner direction of the front mold group of the same machine and equipment for the same fixed stroke, the front mold group of the same machine is used to go up and down. The punching is made such that the side adjacent to the extended convex portion 10a of the strip 1' of the above-mentioned strips produces a molded portion 12a of a predetermined shape, the identification portion 11a, and the newly added further extended projection 10b, so as to cause The extending convex portion 10a, the identifying portion 11a and the forming portion 12a are formed into a planar unfolding shape 1a'; (C) restricting the movement of the planar unfolding prototype 1a' and re-synchronizing the production of another extended convex portion 10c and A planar unfolding 1b' processing: there will be another extended convex portion 10b And the end of the strip 1' of the plane unfolding prototype 1a' is moved by the same machine device in the same direction and has the same fixed stroke distance, so that the plane unfolding 1a' can be first exported (ie, worn out) Adjacent to the above-mentioned front mold group and preferentially guided into the pressing mechanism already located in the same machine and equipment as a control Restricting conditions for moving the plane 1a' to the left and right sides thereof, and then using the front mold set of the same machine to make up and down punching to make another extension adjacent to the strip 1' One side of the convex portion 10b generates a further shaped portion 12b having a predetermined shape, and a further identifying portion 11b and a further extending convex portion 10c, so that the further extending convex portion 10b, the further identifying portion 11b, and the The further forming portion 12b is formed into a further planar unfolding shape 1b'; (D) restricting the movement of the further planar unfolding prototype 1b' and re-clamping the planar unfolding prototype 1a' processing: there will be another extended convex portion 10c And the other plane unfolding prototype 1b' and the end of the strip-shaped belt 1' of the plane unfolding prototype 1a' are moved by the same machine device in the same direction and have the same fixed stroke distance, the further plane unfolds the prototype 1b 'The guide will be guided to the pressing mechanism that is already in the same machine and equipment, as a constraint to control the movement of the further plane 1b' to the left and right sides, and then the plane unfolding 1a' will be moved. To the clamping mechanism of the jacking die set of the same machine tool described above, so that the clamping mechanism can hold the plane unfolding shape 1a'; (E) cutting and flattening the belt body 1A processing: using the same The cutting mechanism of the machine equipment is cut toward the intersection of the plane unfolding prototype 1a' and the further plane unfolding prototype 1b', so that the plane unfolding 1a' after being clamped and cut apart is provided The support protrusion 13a, the identification part 11a and the extension protrusion 10a can be evolved into an independent planarization of the belt prototype 1A; (F) bending and three-dimensional belt prototype 1A processing: using the same machine equipment as described above After the push-pull mold set performs at least one more continuous pushing action on the independently planarized strip prototype 1A, the continuous pressure is applied to the front and rear ends of the independent planarization of the strip prototype 1A to push in the same direction to The bending angle is predetermined until the side shape of the strip prototype 1A is nearly U-shaped, so that the independently planarized strip prototype 1A is further evolved into an independent three-dimensional strip. (G) forming process: the thrusting die set of the same machine equipment is used to pressurize and deform the two ends of the strip body 1A which are independently stereoscopically oriented, so that the supporting ribs 13a and The extending protrusions 10a are firstly cross-shaped, and then continue to be bent and deformed toward each other in a direction away from each other until the proximal ends of the supporting ribs 13a and the extending protrusions 10a are bent and formed outwardly. a three-dimensional metal tightening unit 1 having a double-side pulling portion; (H) finished product: a double-sided side to be sent from the pushing die set of the same machine The three-dimensional metal tensioning unit 1 of the triggering part is a finished product; the method of the invention enables the invention to produce the same function of the belt body 1 by the mold device on the same machine, so that the machine equipment is simplified. Moreover, the space required for the production plant is relatively small, and it does reduce the cost of the producer's lease or purchase of the factory. At the same time, it can also reduce the handling manpower and operating costs required for the processing of the belt 1 at each stage. And can The space of the belt 1 is small, and the manufacturing of the belt 1 can be completed on the same machine to greatly increase the production yield and productivity, thereby reducing the manufacturing cost and improving its competitiveness and market share; The identification portion 11a produced in the step (B) of the present invention can also be additionally added with the "identification portion processing" step after the step (A) preparation processing or between the step (B) and the step (C). The processing and the form of the pre-formed mold set, the identification portion 11a, the molding portion 12a, the independent planarization of the formation of the strip prototype 1A, or the subsequent processing or construction are all described above in detail. Description, so I won't go into details here.

Please refer to FIG. 4, which is a perspective flow chart of a fourth embodiment of the present invention, the main manufacturing method thereof: (A) stock processing: a predetermined one end of a bundled strip 1' having a predetermined width The length is placed in the machine tool (not shown) before the mold group (not shown); (B) the plane unfolding prototype 1a' processing: through the same machine equipment before the mold The set is used for the back and forth of the strip 1', so that the strip 1' is formed with a predetermined shape of the extended protrusion 10a and the shaped portion 12a, so that the extended protrusion 10a and the The molding portion 12a is formed as a planar unfolding prototype 1a'; (C) restricting the movement of the planar unfolding prototype 1a' and further planar unfolding 1b' processing: the strip 1' having the planar unfolding prototype 1a' When the end of the same machine device is continuously moved in the same direction and has a predetermined fixed stroke, the plane unfolding shape 1a' can be first exported to the outside of the front mold group and then imported to the same machine equipment. The pressing mechanism is used as a restriction condition for controlling the movement of the plane unfolding shape 1a' to the left and right sides thereof, and the front mold group of the same machine equipment is used for back and forth punching to make the shape adjacent to the plane One side at 1a' will produce a further extended convex portion 10b and a further shaped portion 12b having a predetermined shape, so that the further extended convex portion 10b and the further formed portion 12b are formed to be flattened again. Expanding the prototype 1b'; (D) restricting the movement of the first plane unfolding 1b' and re-clamping the plane to unfold the prototype 1a' processing: the strip having the first plane unfolding 1b' and the plane unfolding the prototype 1a' When the end of the belt 1' is continuously moved in the same direction by the same machine equipment and has the same fixed stroke distance, the further plane unfolding prototype 1b' will be guided first to the pressing mechanism already located at the same machine and equipment, After the restriction condition for controlling the movement of the further planar unfolding form 1b' to the left and right sides thereof, the plane unfolding prototype 1a' is moved to the clamping mechanism of the jacking die set of the same machine device, so that the The clamping mechanism can hold the plane unfolding shape 1a'; (E) cutting and grading the belt body 1A processing: using the cutting mechanism of the same machine equipment to unfold the prototype 1a' and the further plane unfolding The intersection of 1b' is cut and cut so that the plane unfolded 1a' after being clamped and cut is provided with the support rib 13a and the extended convex portion 10a to be evolved. Become one Independently planarized strip prototype 1A; (F) curved and three-dimensional strip prototype 1A processing: using the jacking die set of the same machine described above for at least one of the independently planarized strip prototypes 1A After the continuous pushing action, the front and rear ends of the strip body 1A are continuously pressed to be independently pushed to the same bending angle in the same direction until the side shape of the strip prototype 1A is nearly U-shaped. So far, the strip prototype 1A which is independently planarized will be further evolved into an independent three-dimensional strip prototype 1A; (G) forming processing: the topping die set of the same machine equipment is used for independent stereoscopic The two ends of the strip shape 1A are pressure-deformed toward each other, so that the support ribs 13a and the extending protrusions 10a will first cross each other, and then continue to be bent and deformed toward each other, until the deformation is continued. The support ribs 13a and the proximal ends of the extending protrusions 10a are respectively bent and formed with the outwardly facing upper portions 13 and 10 to form a three-dimensional metal tight bundle having a double-side pulling portion. (1) finished product: a three-dimensional metal tightening unit 1 having a double-side pulling portion, which is sent from the pushing mold group of the same machine equipment, is a finished product; The mold unit on the same machine can produce the same function of the belt body 1, so that the machine equipment is more simplified, and the space required for the production plant is relatively small, which does reduce the rent of the producer or In addition to the cost of purchasing the factory, at the same time, the handling manpower and operating cost required for the processing of the belt 1 at each stage can be reduced, and the space for placing the belt 1 can be reduced, and the belt 1 can be completed on the same machine. Manufacturing, in order to greatly increase its production yield and capacity, thereby reducing its manufacturing costs and increasing its competitiveness and market share; in the future, the invention can be added after step (A) preparation processing or after step (B) processing The identification portion 11a is produced by the "identification portion processing" step or the step (B) processing; the processing method and form of the front mold group and the recognition portion 11a, the molding portion 12a, and the independent planarization are produced. band The processing or construction before or after molding of the prototype 1A has been described in detail above, and therefore will not be described here.

Please refer to FIG. 5, which is a perspective flow chart of a fifth embodiment of the present invention, the main manufacturing method thereof: (A) stock processing: a predetermined one end of a bundled strip 1' having a predetermined width The length is placed in a machine tool (not shown) before the mold group (not shown); (B) the extended convex portion 10a is processed: the strip 1 is fed through the mold set of the same machine device as described above The end of the 'back and forth is used for the back and forth, so that the strip 1' will produce a predetermined shape of the extended convex portion 10a; (C) synchronous production and then an extended convex portion 10b and the plane unfolding prototype 1a' processing: When the end of the strip 1' having the extended convex portion 10a is moved toward the inner direction of the front mold group of the same machine tool by a predetermined fixed stroke distance, the front mold group of the same machine equipment is used. Up and down punching is performed such that a side adjacent to the extended convex portion 10a of the strip 1' is formed with a predetermined shape of the molded portion 12a and the further extended convex portion 10b, so that the extended convex portion 10a and The molding portion 12a is formed into a planar unfolding prototype 1a'; (D) The movement and resynchronization of the plane unfolding prototype 1a' is further extended convex portion 10c and the further planar unfolding prototype 1b' processing: the strip having the further extended convex portion 10b and the flat unfolding prototype 1a' When the end of the belt 1' is moved by the same machine device in the same direction and has the same fixed stroke distance, the plane unfolding 1a' can be first exported (ie, worn out) to the outside of the front mold group and preferentially The guide is inserted into the pressing mechanism of the same machine and equipment as a restriction condition for controlling the movement of the plane unfolding shape 1a' to the left and right sides thereof, and then the front mold group of the same machine equipment is used to make up and down The punching is made such that a side adjacent to the further extending convex portion 10b of the strip 1' is formed with a further shaped portion 12b and a further extended convex portion 10c having a predetermined shape, so as to cause The further extending convex portion 10b and the further forming portion 12b are formed into a further planar unfolding shape 1b'; (E) restricting the movement of the further planar unfolding prototype 1b' and re-clamping the planar unfolding prototype 1a' processing: When the end of the strip 1' having the further planar unfolding prototype 1b' and the plane unfolding prototype 1a' is continuously moved in the same direction by the same machine device, the same plane travels, the further plane is unfolded The prototype 1b' will be guided first to the pressing mechanism already located in the same machine and equipment, as a restriction condition for controlling the movement of the further plane unfolding 1b' to the left and right sides thereof, and then the plane is unfolded 1a' Moving to the clamping mechanism of the jacking die set of the same machine device as described above, so that the clamping mechanism can hold the plane unfolding shape 1a'; (F) cutting and flattening the belt body 1A processing: utilizing The cutting mechanism of the same machine device is cut toward the plane unfolding form 1a' and the intersection of the further plane unfolding form 1b', so that the plane after the being clamped and cut is unfolded The prototype 1a' is provided with a support rib 13a and an extended convex portion 10a, and can be evolved into an independent planarized body prototype 1A; (G) curved and three-dimensional belt prototype 1A processing: using the same machine equipment as described above After the push-pull mold set performs at least one more continuous pushing action on the independently planarized strip prototype 1A, the continuous pressurization is performed to independently push the front and rear ends of the strip prototype 1A toward the same direction. Up to a predetermined bending angle until the side shape of the strip prototype 1A is independently planarized to a nearly U shape, so that the independently planarized strip prototype 1A is further evolved into an independent three-dimensional strip prototype 1A; H) Molding process: the thrusting die set of the same machine tool is used to pressurize and deform the two ends of the tape blank 1A which are independently stereoscopically oriented in the direction of each other, so that the supporting rib 13a and the extending convex part 10a After being mutually crossed, the pressure deformation is continued to be moved away from each other until the support rib 13a and the proximal end of the extended convex portion 10a are respectively bent and formed with the outer upper side move a three-dimensional metal tightening unit 1 having a double-side pulling portion; (I) a finished product: a double-sided pulling portion to be sent from the pushing mold group of the same machine equipment The three-dimensional metal tensioning unit 1 is a finished product; the method of the invention enables the invention to produce the same function of the belt 1 in the mold device on the same machine, so that the machine equipment is more simplified and produced. The space required for the plant is relatively small, which does reduce the cost of the producer's lease or purchase of the plant. At the same time, it can also reduce the handling manpower and operating costs required for the processing of the belt 1 at various stages. Reduce the space for the placement of the belt 1 and use the same machine to complete the manufacture of the belt 1 to greatly increase its production yield and capacity, thereby reducing its manufacturing costs and increasing its competitiveness and market share; The present invention can be additionally provided with the "identification portion processing" step after the step (A) preparation processing or the step (B) processing, or the identification portion 11a is produced at the same time as the step (B) processing, or in the step (C) Processing at the same time There is a recognition portion 11a; as for the processing mode and form of the front mold group, the recognition portion 11a, the molding portion 12a, and the processing or construction before or after the molding of the tape blank 1A independently, The above content is described in detail, so it will not be described here.

The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention; therefore, the features and spirits described in the scope of the present application are equally varied or modified. Within the scope of the patent application of the present invention.

Claims (10)

A method for clamping a metal tight beam unit, comprising: (A) preparing a material: placing a predetermined length of one end of a bundled strip of a predetermined width in a mold group before the machine equipment; (B) planar unfolding Prototype processing: the end of the strip is punched back and forth through the mold set of the same machine device as described above, so that a predetermined shape of the extended convex portion and the forming portion are generated at the strip belt, so that The extending convex portion and the forming portion are formed into a planar unfolding shape; (C) restricting the movement of the planar unfolding prototype and re-production and further planar unfolding: the strip having the planar unfolding prototype When the same machine device continues to move in the same direction and has a predetermined fixed stroke, the plane unfolding shape can be firstly exported to the outside of the front mold group and then imported to the pressing mechanism of the same machine equipment. In order to control the movement of the plane unfolding in the left and right direction, the front mold group of the same machine and equipment is used for back and forth punching. Adjacent to the plane on which the plane is unfolded, a further extending protrusion and a further forming portion having a predetermined shape are produced, so that the further extending protrusion and the further forming portion are formed to be further planar. (D) restricting the movement of the gradual unfolding of the gradual shape and re-clamping the plane to unfold the rudimentary processing: the end of the strip having the continuation of the gradual expansion of the plane and the unfolding of the plane is continued by the same machine When moving in the same direction and having the same fixed travel distance, the further planar unfolding prototype will be guided first to the pressing mechanism that is already at the same machine and equipment, as a control for moving the other plane to move to the left and right sides. After the restriction condition, the plane unfolding shape is moved to the clamping mechanism of the jacking die set of the same machine device as described above, so that The clamping mechanism can hold the planar unfolding shape; (E) cut off and the planarized strip blanking process: using the cutting mechanism of the same machine device to expand the embryo into the plane and the intersection of the further planar unfolding prototype Cutting and cutting, so that the plane-expanding prototype after being clamped and divided is provided with supporting ridges and extending protrusions, and can be evolved into an independent planarized body prototype; (F) Bending and three-dimensional belt blanking processing: the thrusting mold set using the same machine equipment described above performs continuous pushing operation on the independently planarized strip prototype at least one time, which causes continuous flattening The front and rear ends of the strip body are pushed up to a predetermined bending angle in the same direction until the side shape of the strip body is independently planarized to a near U shape, so that the independent planarized strip prototype is further evolved into one Independently three-dimensionally formed the prototype; (G) forming process: the topping die set of the same machine equipment is used to face the two ends of the original shape of the tape Pressurizing and deforming in mutually opposite directions, so that the supporting ribs and the extending convex portions will first cross each other, and then continue to be bent and deformed toward the mutually opposing directions until the supporting ribs and the proximal end of the extending convex portion Each of the portions is bent and formed with a pulling portion toward the outer side to form a three-dimensional metal tightening unit having a double-side pulling portion; (H) finished product: to be pushed from the same machine equipment to push the mold group A three-dimensional metal tensioning unit with a double-side pulling portion is delivered as a finished product. A method for clamping a metal tight beam unit, comprising: (A) preparing a material: placing a predetermined length of one end of a bundle of strips of a predetermined width in a mold group before the machine equipment; (B) extending the convex portion Part processing: directly through the front mold set of the same machine equipment described above Processing at the end of the predetermined length of the strip to form an extended protrusion at the end of the predetermined length of the strip; (C) synthesizing another extended projection and plane Unfolding processing: when the end of the strip having the extended convex portion is moved toward the inner direction of the front mold set of the same machine equipment by a predetermined fixed stroke distance, the front mold set of the same machine equipment The upper and lower back and forth are made so that a side adjacent to the extended convex portion of the strip has a shape of a predetermined shape and a further extended protrusion, so that the extended protrusion and the formed portion are formed. Expanding the rudimentary shape for a plane; (D) limiting the movement of the planar unfolding prototype and resynchronizing the production of another extended convex portion and a further planar unfolding process: the strip having the further extended convex portion and the planar unfolded prototype When the end of the strip is moved by the same machine device in the same direction and has the same fixed stroke distance, the plane unfolding shape can be firstly exported (ie, worn out) to the front mold group. The side and priority guides are inserted into the pressing mechanism of the same machine and equipment as the restriction condition for controlling the movement of the plane unfolding direction to the left and right sides thereof, and then the front mold group of the same machine is used for the upper and lower sides. Back-and-forward manufacturing such that a side adjacent to the further extended convex portion of the strip-like strip produces a further shaped portion and a further extended convex portion having a predetermined shape, such that the further extended convex portion and the Another forming part will be formed into another plane unfolding prototype; (E) restricting the movement of the other plane unfolding and re-clamping the plane to unfold the original shape processing: there will be another extended convex part and another plane unfolding the prototype and plane When the end of the strip of the unfolded shape is continuously moved in the same direction by the same machine device and has the same fixed stroke distance, the further plane unfolding prototype will be guided first to the pressing mechanism which is located at the same machine and equipment. As a constraint to control the movement of the further plane to the left and right sides Then, the plane unfolding shape is moved to the clamping mechanism of the jacking die set of the same machine device, so that the clamping mechanism can clamp the plane unfolding prototype; (F) truncating and planarizing Belt blanking processing: the cutting mechanism of the same machine equipment is used to face the plane unfolding and the intersection of the further plane unfolding prototype is cut and cut, so that the plane which is clamped and cut and separated is unfolded The utility model has the support ridge, the identification part and the extension convex part, and can be evolved into an independent planarization of the belt prototype; (G) bending and three-dimensional belt body sculpt processing: the ejector die set using the same machine equipment as described above After at least one more continuous pushing action of the independently planarized strip prototype, the continuous application of pressure to the front and rear ends of the independent planarization of the strip prototype is pushed in the same direction to a predetermined bending angle until independence. The planar shape of the strip prototype is near U-shaped, so that the independent planarized strip prototype will be evolved and converted into an independent three-dimensional strip prototype. (H) Molding processing: the thrusting mold set of the same machine equipment is used to pressurize and deform the two ends of the original shape of the strip which are independently stereoscopically oriented so that the supporting ribs and the extending convex portion After being mutually intersected, the bending deformation is further performed in the direction away from each other until the proximal ends of the supporting ribs and the extending convex portions are respectively bent and formed with the pulling portion facing the outer side, thereby forming a three-dimensional metal tensioning unit having a double-side pulling portion; (I) a finished product: a three-dimensional metal tightening unit having a double-side pulling portion to be sent from the pushing die set of the same machine For a finished product. A method for clamping a metal tight beam unit, comprising: (A) stock processing: placing a predetermined length of one end of a bundled strip strip having an extended convex portion and a predetermined width in a mold group before the machine equipment ; (B) simultaneous production and further extension of the convex portion and the planar unfolding process: through the above-mentioned machine tool, the preceding mold group directly processes the end of the predetermined length of the strip, thereby making the strip At the end of the predetermined length of the belt, a shaped portion and a further extended convex portion are formed, so that the extended convex portion and the formed portion are formed into a planar unfolded shape; (C) the planar unfolding shape is restricted Movement and resynchronization production of another extended convex portion and a further planar unfolding process: the end of the strip having the further extended convex portion and the planar unfolding prototype is continued in the same direction by the same machine device When the movement has a predetermined fixed stroke, the planar unfolding shape can be firstly exported to the outside of the front mold group and then introduced to the pressing mechanism of the same machine and equipment as the control plane to the left and right sides. Restricting the direction of movement, and then using the pre-formed mold set of the same machine equipment for back-and-forth making and making it adjacent to the strip strip One side of the extended convex portion is formed with a further shaped portion and a further extended convex portion of a predetermined shape, so that the further extended convex portion and the further formed portion are formed into a further planar unfolding shape; D) restricting the movement of the elaboration of the elaboration and re-clamping the plane to sculpt the sculpt: the end of the strip having the further extended convex portion and the further planar unfolding prototype and the planar unfolding prototype is subjected to the same When the machine equipment continues to move in the same direction and has the same fixed stroke distance, the further plane unfolding prototype will be guided first to the pressing mechanism that is already at the same machine and equipment, as a control plane for the further plane to the left and right sides. After the restriction of the direction movement, the plane unfolding shape is moved to the clamping mechanism of the jacking die set of the same machine device, so that the clamping mechanism can clamp the plane unfolding shape; (E The truncation and the planarization of the planarized body: the cutting mechanism of the same machine and the unfolding of the plane and the intersection of the further planar unfolding are cut and cut ,so that The planar unfolding prototype that has been clamped and cut apart has a support rib, an identification portion, and an extended convex portion, and can be evolved into an independent planarized prototype; (F) bending and three-dimensional Belt blanking process: the pushing die set using the same machine equipment described above performs at least one continuous pushing action on the independently planarized strip prototype, and then continuously applies pressure to the independent planarizing the strip prototype The front and rear ends are pushed up to the predetermined bending angle in the same direction until the side shape of the original flattening of the strip body is nearly U-shaped, so that the independent planarized strip prototype will be evolved into an independent three-dimensional shape. (G) forming process: the thrusting die set of the same machine equipment is used to pressurize and deform the two ends of the original shape of the tape to be mutually oriented, so that the supporting ribs and the supporting ribs The extending protrusions are firstly cross-shaped, and then continue to be bent and deformed toward each other away from each other until the supporting ribs and the proximal ends of the extending protrusions are respectively bent and formed. There is a three-side pulling portion to form a three-dimensional metal tightening unit; (H) a finished product: a double-sided side to be sent from the jacking die set of the same machine The three-dimensional metal tensioning unit of the pulling part is a finished product. The method for manufacturing a toggle type metal tight beam unit according to the first, second or third aspect of the patent application, wherein the step (A) is followed by a process of "identifying part processing", and the identifying part is processed: The front mold set of the same machine device directly processes the end of the predetermined length of the strip strip, so that the end portion of the strip length is formed with the identification portion at the end to increase Further, the recognition portion is processed by punching, rolling, or laser processing, and the recognition portion is a character, a pattern, or a number. The method for manufacturing a toggle type metal tight beam unit as described in claim 1, 2 or 3, Wherein, in the step (B), the identification portion can be simultaneously produced during processing, so that the extension portion, the identification portion and the molding portion are simultaneously added to the end of the predetermined length of the strip; The processing method is punching, rolling, or laser processing, and the recognition portion is a character, a pattern, or a number. The method for manufacturing a toggle type metal tight beam unit according to the first, second or third aspect of the patent application, wherein the step (B) can be further added with "identification processing" to cause the strip to be extended. An identification portion is formed between the portion and the molding portion to increase the visibility thereof; and the processing portion is processed by punching, rolling, or laser processing, and the recognition portion is a character or a pattern. Or number. The method for manufacturing a toggle type metal tight beam unit according to the first, second or third aspect of the patent application, wherein the step of "cutting off and cutting the planarized belt body" can reuse the front of the same machine The mold set is used for back and forth punching, so that the one side of the strip is formed to produce a further extended convex portion and a further shaped portion of a predetermined shape, so that the further extended convex portion and the A shaped portion is formed into a further planar shape. The method for manufacturing a toggle type metal tight beam unit according to the first, second or third aspect of the patent application, wherein the step of "cutting and sculpting the flattened strip" can reuse the front of the same machine The mold set is used for back and forth punching, so that the side adjacent to the strip can produce a further extended convex portion and a further shaped portion of a predetermined shape, so that the further extended convex portion and the A shaped portion is formed into a further planar shape. The method for manufacturing a toggle type metal tight beam unit according to the first, second or third aspect of the patent application, wherein the step of "cutting off and cutting the planarized strip body" can be reused before the same machine equipment Putting the mold set up and down and making it adjacent to the strip The other side of the belt produces a further extended projection and a further shaped portion of a predetermined shape such that the further extended projection and the further shaped portion are formed into a further planar shape. The method for manufacturing a toggle type metal tight beam unit according to the first, second or third aspect of the invention, wherein the forming portion is a non-penetrating recessed groove, or a convex portion, or a through hole for increasing the The flat mold unfolds the tensile deformation amount that can be withstood; further, the front mold set is a single stamping die set, or a combination of a plurality of different types of stamping die sets, or a combination of a rolling die set and a stamping die set , or a combination of laser molds and stamping die sets.