JP5898411B2 - Insert color molding method - Google Patents
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- JP5898411B2 JP5898411B2 JP2011082669A JP2011082669A JP5898411B2 JP 5898411 B2 JP5898411 B2 JP 5898411B2 JP 2011082669 A JP2011082669 A JP 2011082669A JP 2011082669 A JP2011082669 A JP 2011082669A JP 5898411 B2 JP5898411 B2 JP 5898411B2
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- 238000000465 moulding Methods 0.000 title claims description 14
- 239000002184 metal Substances 0.000 claims description 39
- 238000004080 punching Methods 0.000 claims description 32
- 230000000750 progressive Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- 238000005553 drilling Methods 0.000 claims description 13
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 10
- 230000002093 peripheral Effects 0.000 claims description 9
- 230000000875 corresponding Effects 0.000 claims description 4
- 238000009966 trimming Methods 0.000 claims description 3
- 210000001503 Joints Anatomy 0.000 description 8
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 238000003780 insertion Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Description
本発明は、樹脂部材のボルト挿通孔の周囲にインサート成形により設けられる金属製のインサートカラーの成形方法に関するものである。
The present invention relates to a method for molding a metal insert collar provided by insert molding around a bolt insertion hole of a resin member.
ボルトの締め込みトルクによってボルト挿通孔の周縁の樹脂が破損しないようにするため、樹脂部材のボルト挿通孔の周囲にインサート成形により金属製のインサートカラーが設けられる。尚、該インサートカラーの外周面には樹脂との結合力を強化するために窪みが形成されている。
In order to prevent the resin at the periphery of the bolt insertion hole from being damaged by the tightening torque of the bolt, a metal insert collar is provided by insert molding around the bolt insertion hole of the resin member. A recess is formed on the outer peripheral surface of the insert collar in order to enhance the bonding force with the resin.
本発明は斯かるインサートカラーの成形方法に関するものである。
The present invention relates to a method for forming such an insert collar.
斯かるインサートカラーの従来における成形方法は、短冊状の金属板を円形に曲げ加工することにより成形するものである。
The conventional forming method of such an insert collar is formed by bending a strip-shaped metal plate into a circle.
しかし、斯かる従来方法による場合には、インサート成形する際に両端の突き合わせ目部分に樹脂が入り込む虞がある。そしてまた、このため両端の突き合わせ目部分を溶接等によって繋がなければならず、余分な手間がかかる。また完成したときにおいてその真円度が低く、更に上下の平面度も悪かった。
However, in the case of such a conventional method, there is a possibility that the resin enters the butt joint portion at both ends when insert molding is performed. For this reason, the butt joints at both ends must be connected by welding or the like, which takes extra time. When completed, the roundness was low, and the flatness of the top and bottom was also poor.
本発明は上記の点に鑑みなされたものであって、完成品に合わせ目と繋ぎ部分がなく、また真円度が高いと共に上下の平面度も良好なインサートカラーを得ることができ、加えて連続する一連の工程で全ての加工を行い、成形加工能率を大幅に向上させることができるようになしたインサートカラーの成形方法を提供しようとするものである。
The present invention has been made in view of the above points, and the finished product has no joints and joints, and can obtain an insert color having high roundness and good flatness in the upper and lower sides. It is an object of the present invention to provide a method for forming an insert collar which can perform all the processing in a series of continuous steps and can greatly improve the molding efficiency.
而して、本発明の要旨とするところは、長尺状の金属板を、順送り金型に１ピッチづつ送り込み、該金属板に各ステージでの加工を個々に行い、次のステージへ順次金属板を送って加工を追加し、最終ステージで加工を完了させる順送り金型を用いたインサートカラーの成形方法であって、
前記順送り金型におけるステージが、金属板の送り方向に沿って、
金属板の送り方向の左右側部に所定の間隔でパイロット孔を穿設するパイロット孔穿孔ステージ（Ａ）と、
金属板の円形状の成形加工部を一部の接続部を残して切断する外形抜き加工ステージ（Ｂ）と、
円筒形に成形する成形品の絞り深さを順々に深くする絞り加工ステージ（Ｃ）と、
絞った成形品の各角部のダレをエッジに成形する潰し加工ステージ（Ｄ）と、
絞った成形品の穴を抜く穴抜きステージ（Ｅ）と、
穴抜き後の成形品の外周面に窪みを形成するディンプル加工ステージ（Ｆ）と、
成形品の内径を仕上げるシェービング加工ステージ（Ｇ）と、
成形品の内径と外径を所定の寸法に仕上げる内外径再成形ステージ（Ｈ）と、
成形品の絞りフランジ部をカットし、完成した成形品を排出するピンチトリム製品排出ステージ（Ｉ）
であり、
前記順送り金型が、適宜の駆動機構によって開閉される上型と下型とからなり、前記下型は、金属板の送り方向に沿って、少なくともパイロット孔穿孔用及び複数回の外形抜き加工用のダイと、複数回の絞り加工を施す複数の絞りダイと、下パンチを備えた潰し加工用のダイと、穴抜き用のダイと、成形品の外周面を外方から加圧するディンプル形成加圧装置と、シェービング加工用のダイと、内外径再成形用のダイと、ピンチトリム用のダイを備え、前記上型は、前記各ダイと対応する位置に、パイロット孔穿孔パンチと、複数回の外形抜き加工用のパンチと、複数回の絞り加工を施す複数の絞りパンチと、潰し加工用のパンチと、穴抜き用のパンチと、成形品を上部から押さえる押圧ピンと、シェービング加工用のパンチと、内外径再成形用のパンチと、ピンチトリム用のパンチとを備えてなるインサートカラーの成形方法にある。 Thus, the gist of the present invention is that a long metal plate is fed into a progressive die one pitch at a time, each metal plate is individually processed at each stage, and the metal is sequentially transferred to the next stage. It is a method of forming an insert collar using a progressive die that sends a plate to add processing and completes processing at the final stage,
The stage in the progressive die is along the feed direction of the metal plate,
A pilot hole drilling stage (A) for drilling pilot holes at predetermined intervals on the left and right sides in the feed direction of the metal plate;
An outer shape cutting stage (B) for cutting a circular shaped processed portion of the metal plate leaving a part of the connecting portion;
A drawing stage (C) for gradually increasing the drawing depth of the molded product to be formed into a cylindrical shape,
A crushing stage (D) for forming a sag at each corner of the squeezed molded product into an edge;
A hole punching stage (E) for punching holes in the narrowed molded product;
A dimple processing stage (F) for forming a depression in the outer peripheral surface of the molded product after punching;
A shaving processing stage (G) for finishing the inner diameter of the molded product;
Out径再molding stage to finish the inner diameter and the outer diameter of the molded article into a predetermined size and (H),
Pinch trim product discharge stage (I) that cuts the throttle flange of the molded product and discharges the finished molded product
And
The progressive die is composed of an upper die and a lower die that are opened and closed by an appropriate drive mechanism, and the lower die is for at least pilot hole drilling and a plurality of outer shape punching processes along the feed direction of the metal plate. Dies, a plurality of drawing dies for drawing a plurality of times, a die for crushing with a lower punch, a die for punching holes, and a dimple forming unit that pressurizes the outer peripheral surface of the molded product from the outside. A pressure device, a shaving die, an inner / outer diameter re-forming die, and a pinch trim die, and the upper die has a pilot hole punch and a plurality of times at positions corresponding to the dies. Punches for outer shape cutting, multiple drawing punches for drawing multiple times, punches for crushing, punches for punching, pressing pins for pressing the molded product from the top, punches for shaving And inner and outer diameter reconstruction And punch use, in the molding method of the insert collar comprising a punch for pinch trimming.
前記順送り金型におけるステージが、金属板の送り方向に沿って、
金属板の送り方向の左右側部に所定の間隔でパイロット孔を穿設するパイロット孔穿孔ステージ（Ａ）と、
金属板の円形状の成形加工部を一部の接続部を残して切断する外形抜き加工ステージ（Ｂ）と、
円筒形に成形する成形品の絞り深さを順々に深くする絞り加工ステージ（Ｃ）と、
絞った成形品の各角部のダレをエッジに成形する潰し加工ステージ（Ｄ）と、
絞った成形品の穴を抜く穴抜きステージ（Ｅ）と、
穴抜き後の成形品の外周面に窪みを形成するディンプル加工ステージ（Ｆ）と、
成形品の内径を仕上げるシェービング加工ステージ（Ｇ）と、
成形品の内径と外径を所定の寸法に仕上げる内外径再成形ステージ（Ｈ）と、
成形品の絞りフランジ部をカットし、完成した成形品を排出するピンチトリム製品排出ステージ（Ｉ）
であり、
前記順送り金型が、適宜の駆動機構によって開閉される上型と下型とからなり、前記下型は、金属板の送り方向に沿って、少なくともパイロット孔穿孔用及び複数回の外形抜き加工用のダイと、複数回の絞り加工を施す複数の絞りダイと、下パンチを備えた潰し加工用のダイと、穴抜き用のダイと、成形品の外周面を外方から加圧するディンプル形成加圧装置と、シェービング加工用のダイと、内外径再成形用のダイと、ピンチトリム用のダイを備え、前記上型は、前記各ダイと対応する位置に、パイロット孔穿孔パンチと、複数回の外形抜き加工用のパンチと、複数回の絞り加工を施す複数の絞りパンチと、潰し加工用のパンチと、穴抜き用のパンチと、成形品を上部から押さえる押圧ピンと、シェービング加工用のパンチと、内外径再成形用のパンチと、ピンチトリム用のパンチとを備えてなるインサートカラーの成形方法にある。 Thus, the gist of the present invention is that a long metal plate is fed into a progressive die one pitch at a time, each metal plate is individually processed at each stage, and the metal is sequentially transferred to the next stage. It is a method of forming an insert collar using a progressive die that sends a plate to add processing and completes processing at the final stage,
The stage in the progressive die is along the feed direction of the metal plate,
A pilot hole drilling stage (A) for drilling pilot holes at predetermined intervals on the left and right sides in the feed direction of the metal plate;
An outer shape cutting stage (B) for cutting a circular shaped processed portion of the metal plate leaving a part of the connecting portion;
A drawing stage (C) for gradually increasing the drawing depth of the molded product to be formed into a cylindrical shape,
A crushing stage (D) for forming a sag at each corner of the squeezed molded product into an edge;
A hole punching stage (E) for punching holes in the narrowed molded product;
A dimple processing stage (F) for forming a depression in the outer peripheral surface of the molded product after punching;
A shaving processing stage (G) for finishing the inner diameter of the molded product;
Out径再molding stage to finish the inner diameter and the outer diameter of the molded article into a predetermined size and (H),
Pinch trim product discharge stage (I) that cuts the throttle flange of the molded product and discharges the finished molded product
And
The progressive die is composed of an upper die and a lower die that are opened and closed by an appropriate drive mechanism, and the lower die is for at least pilot hole drilling and a plurality of outer shape punching processes along the feed direction of the metal plate. Dies, a plurality of drawing dies for drawing a plurality of times, a die for crushing with a lower punch, a die for punching holes, and a dimple forming unit that pressurizes the outer peripheral surface of the molded product from the outside. A pressure device, a shaving die, an inner / outer diameter re-forming die, and a pinch trim die, and the upper die has a pilot hole punch and a plurality of times at positions corresponding to the dies. Punches for outer shape cutting, multiple drawing punches for drawing multiple times, punches for crushing, punches for punching, pressing pins for pressing the molded product from the top, punches for shaving And inner and outer diameter reconstruction And punch use, in the molding method of the insert collar comprising a punch for pinch trimming.
本発明によれば、完成品に合わせ目と繋ぎ部分がなく、また真円度が高いと共に上下の平面度も良好なインサートカラーを得ることができるものである。加えて連続する一連の工程で全ての加工を行い、成形加工能率を大幅に向上させることができるものである。
According to the present invention, it is possible to obtain an insert collar which has no joints and joints in the finished product, and has high roundness and good vertical flatness. In addition, all processing is performed in a series of continuous steps, and the molding processing efficiency can be greatly improved.
以下、本発明を実施するための形態について、図面を参照して説明する。
Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.
図中、１は被加工材である長尺状の金属板であり、インサートカラーに適した材料が用いられる。また、該金属板１は、フィーダ（図示せず。）により間欠的に所定のピッチで１ピッチづつ後記順送り金型に送り込まれる。
In the figure, reference numeral 1 denotes a long metal plate as a workpiece, and a material suitable for an insert collar is used. Further, the metal plate 1 is intermittently fed by a feeder (not shown) at a predetermined pitch one by one into a progressive die described later.
２は順送り金型である。また、該順送り金型２は、前記金属板１に後記各ステージでの加工を個々に行い、次のステージへ順次金属板１を送って加工を追加し、最終ステージで加工を完成させるものである。
Reference numeral 2 denotes a progressive die. Further, the progressive die 2 performs processing at each stage, which will be described later, on the metal plate 1, adds the processing by sequentially feeding the metal plate 1 to the next stage, and completes the processing at the final stage. is there.
また、本実施形態において該順送り金型２における各ステージは、次の通りであり、図４に示した金属板１の平面図を参照しつつ説明する。
In the present embodiment, each stage in the progressive die 2 is as follows, and will be described with reference to the plan view of the metal plate 1 shown in FIG.
各ステージは、金属板１の送り方向に沿って順次次の配列で設けられており、金属板１の送り方向の左右側部に所定の間隔でパイロット孔Ｐを穿設するパイロット孔穿孔ステージ（Ａ）と、金属板１の円形状の成形加工部１ａを一部の接続部１ｂを残して切断する外形抜き加工ステージ（Ｂ）と、円筒形に成形する成形品の絞り深さを順々に深くする絞り加工ステージ（Ｃ）と、絞った成形品の各角部のダレをエッジに成形する潰し加工ステージ（Ｄ）と、絞った成形品の穴を抜く穴抜きステージ（Ｅ）と、穴抜き後の成形品の外周面に窪みを形成するディンプル加工ステージ（Ｆ）と、成形品の内径を仕上げるシェービング加工ステージ（Ｇ）と、成形品の内径と外径を所定の寸法に仕上げる内外径再成形ステージ（Ｈ）と、成形品の絞りフランジ部１ａ′をカットし、完成した成形品を排出するピンチトリム製品排出ステージ（Ｉ）とをもって構成されている。
Each stage is sequentially provided in the following arrangement along the feeding direction of the metal plate 1, and a pilot hole drilling stage (perforating pilot holes P at predetermined intervals on the left and right side portions in the feeding direction of the metal plate 1 ( A), an external punching stage (B) for cutting the circular forming portion 1a of the metal plate 1 leaving a part of the connecting portion 1b, and the drawing depth of the formed product to be formed into a cylindrical shape in order. A deepening stage (C), a crushing stage (D) for forming a sag at each corner of the narrowed molded product at the edge, a punching stage (E) for punching a hole in the narrowed molded product, a dimpled stage of forming a recess in the outer peripheral surface of the molded article after piercing (F), shaving stage to finish the inner diameter of the molded product (G), finishing the inner diameter and the outer diameter of the molded article into a predetermined size Inner / outer diameter re-forming stage (H) and drawing Cut the flange portion 1a ', and is configured with a pinch trim product discharge stage for discharging the finished molded product (I).
また、順送り金型２は、適宜の駆動機構によって開閉される上型４と下型３とからなり、そして、これら上型４と下型３には、前記Ａ〜Ｉのステージの夫々における加工を行うためのダイとパンチが順次備えられている。
The progressive die 2 is composed of an upper die 4 and a lower die 3 that are opened and closed by an appropriate drive mechanism. The upper die 4 and the lower die 3 are processed in the stages A to I, respectively. A die and punch for performing the above are sequentially provided.
前記下型３には、パイロット孔穿孔用及び複数回の抜き加工用のダイ５（本実施形態においてはパイロット孔穿孔用のダイ５ａと、金属板１の円形状の成形加工部１ａを一部の接続部（ブリッジ）１ｂを残して切断する、向きの異なる二つの切断用ダイ５ｂ、５ｃとを一体として構成している。）と、円筒形に成形する成形品の絞り深さを順々に深くするための複数回の絞り加工を施す第１絞りダイ６、第２絞りダイ７、第３絞りダイ８と、下パンチ９ａを備えた潰し加工用のダイ９と、穴抜き用のダイ１０と、成形品の外周面を外方から加圧して窪みを形成する、一対の加圧体１１ａ、１１ｂからなるディンプル形成加圧装置１１と、シェービング加工用のダイ１２と、上端部の角部に丸味を有する内径成形パンチ１３Ａと、該内径成形パンチ１３Ａとダイ１３の間に介在し、スプリングを介して上昇方向に附勢された製品離脱用押上げリング１３Ｂとからなる内外径再成形用のダイ１３と、ピンチトリム用のダイ１４とを備えている。尚、上記複数回の絞り加工を施す絞りダイについては、本実施形態においては３個の絞りダイを用いている場合を示したが、それ以上としてもよい。
The lower die 3 includes a die 5 for drilling a pilot hole and a plurality of punching dies (in this embodiment, a die 5a for drilling a pilot hole and a circular forming portion 1a of the metal plate 1). The two cutting dies 5b and 5c having different orientations, which are cut while leaving the connecting portion (bridge) 1b, are integrated with each other. A first drawing die 6, a second drawing die 7, a third drawing die 8, a die 9 for crushing processing provided with a lower punch 9a, and a die for punching holes. 10, a dimple forming and pressing device 11 including a pair of pressing bodies 11 a and 11 b that pressurize the outer peripheral surface of the molded product from the outside to form a recess, a shaving die 12, and an upper end corner. The inner diameter forming punch 13A having a rounded portion and the inner diameter forming pad A die 13 for reshaping the inner and outer diameters, and a die 14 for pinch trim, which are formed between a pusher ring 13B for product release interposed between the punch 13A and the die 13 and biased in the upward direction via a spring. I have. In addition, about the drawing die which performs the said multiple times of drawing process, although the case where three drawing dies were used in this embodiment, it is good also as more.
また、前記上型４には、前記下型３の各ダイと対応する位置に、パイロット孔穿孔パンチ１５と、複数回の外形抜き加工用のパンチ１６、１７と、円筒形に成形する成形品の絞り深さを順々に深くするための複数回の絞り加工を施す第１絞りパンチ１８、第２絞りパンチ１９、第３絞りパンチ２０と、潰し加工用のパンチ２１と、穴抜き用のパンチ２２と、成形品を上部から押さえる押圧ピン２３と、シェービング加工用のパンチ２４と、内外径再成形用のパンチ２５と、ピンチトリム用のパンチ２６とを備えている。また、該上型４には、この他前記第１絞りパンチ１８と第２絞りパンチ１９との間、及び第３絞りパンチ２０と潰し加工用のパンチ２１との間に、夫々絞り成形された金属板が各パンチから抜けなくなることを防ぐための突き出しピン２７、２８を備えている。尚、上記複数回の絞り加工を施す絞りパンチについては、本実施形態においては下型の絞りダイの数に合わせて３個としているが、絞りダイの数に合わせて適宜の個数とする。
The upper die 4 has a pilot hole punching punch 15, punches 16 and 17 for a plurality of outer shape punching, and a molded product to be formed into a cylindrical shape at a position corresponding to each die of the lower die 3. A first drawing punch 18, a second drawing punch 19, a third drawing punch 20, a crushing punch 21, and a hole punching hole, which are subjected to a plurality of drawing operations for increasing the drawing depth in order. A punch 22, a pressing pin 23 that presses the molded product from above, a shaving punch 24, an inner / outer diameter re-forming punch 25, and a pinch trim punch 26 are provided. In addition, the upper die 4 was drawn between the first drawing punch 18 and the second drawing punch 19 and between the third drawing punch 20 and the crushing punch 21. Extrusion pins 27 and 28 are provided to prevent the metal plate from coming out of each punch. In this embodiment, the number of drawing punches to which a plurality of drawing processes are performed is three according to the number of lower drawing dies, but the number is appropriately set according to the number of drawing dies.
また、前記上型４と下型３の夫々におけるダイとパンチは、図６に示す如くにして順次加工を追加するものである。尚、図６は図４におけるステージＣ以降の加工工程を示している。また、図７（Ａ）（Ｂ）（Ｃ）には第１絞り加工から第３絞り加工までの工程を経て絞る成形品１ａの形態を示し、また図７（Ｄ）には絞った成形品１ａの各角部のダレをエッジに成形する潰し加工を行う際における加工部分を示すものであり、矢標で示す部分が加工部分である。また、図８には該潰し加工の説明を示しており、成形品１ａを下型３のダイ９及び下パンチ９ａと上型４のパンチ２１との間でプレスし、成形品１ａの各角部のダレ（Ｒ）をエッジに成形するものである。尚、矢標部分が加工部分である。また、図４においてＳで示した部分は、前記上型４と下型３において加工用のダイとパンチが備えられていない遊び部分であり、ピッチ間隔が狭く、これらを連続して備えることができないことから設けられている。
Further, the die and punch in each of the upper die 4 and the lower die 3 are sequentially processed as shown in FIG. FIG. 6 shows processing steps after stage C in FIG. 7A, 7B, and 7C show the form of the molded product 1a that is drawn through the first drawing process to the third drawing process, and FIG. The processing part at the time of performing the crushing process which shape | molds the sagging of each corner | angular part of 1a is shown, and the part shown with an arrow is a processing part. FIG. 8 shows an explanation of the crushing process, in which the molded product 1a is pressed between the die 9 of the lower die 3 and the lower punch 9a and the punch 21 of the upper die 4, and each corner of the molded product 1a. The sag (R) of the part is formed on the edge. The arrow part is the processed part. Also, the portion indicated by S in FIG. 4 is a play portion in which the processing die and punch are not provided in the upper die 4 and the lower die 3, and the pitch interval is narrow and these are provided continuously. It is provided because it cannot be done.
また、図９は図４におけるステージＥ、図６における符号Ｅの加工により穴抜きを行った成形品１ａを示し、また、図１０及び図１１は図４におけるステージＧ、図６における符号Ｇのシェービング加工の説明を示しており、下型３のダイ１２で成形品１ａを支え、上型４の該成形品１ａの穴径より僅かに大きな径のパンチ２４で擦って削り取るものである。
9 shows the stage E in FIG. 4 and the molded product 1a which has been punched by processing of the symbol E in FIG. 6, and FIGS. 10 and 11 show the stage G in FIG. 4 and the symbol G in FIG. An explanation of the shaving process is shown, in which the molded product 1a is supported by the die 12 of the lower mold 3, and scraped off with a punch 24 having a diameter slightly larger than the hole diameter of the molded product 1a of the upper mold 4.
また、図１２は図４におけるステージＨ、図６における符号Ｈの内外径再成形の工程の説明を示しており、下型３のダイ１３における製品離脱用押上げリング１３Ｂが上昇した状態において、成形品１ａを、その穴の下端を内径成形パンチ１３Ａの上端に被せると共に、下端を製品離脱用押上げリング１３Ｂの上端に載せ、上型４のパンチ２５で成形品１ａを押し下げるものである。これにより成形品１ａはダイ１３と内径成形パンチ１３Ａとの隙間に上側から押し込まれることにより圧縮され、その内径と外径が所定の寸法に仕上げられるものである。
FIG. 12 shows the process of reshaping the inner and outer diameters of the stage H in FIG. 4 and the symbol H in FIG. 6. In the state where the product release push-up ring 13B in the die 13 of the lower mold 3 is raised, The lower end of the hole of the molded product 1a is placed on the upper end of the inner diameter molding punch 13A, the lower end is placed on the upper end of the product release push ring 13B, and the molded product 1a is pushed down by the punch 25 of the upper die 4. Thus the molded article 1a is compressed by being pushed from above into the gap between the dialog 13 and the inner circumference forming punch 13 A, the outer diameter and its inner diameter is intended to be finished into a predetermined size.
また、図１３は図４におけるステージＩ、図６における符号Ｉの加工を行うピンチトリムの説明を示しており、下型３のダイ１４と上型４のパンチ２６でプレスし、成形品１ａの絞りフランジ部１ａ′をカットし、完成した成形品を排出するものである。
FIG. 13 shows an explanation of a pinch trim that performs processing of stage I in FIG. 4 and symbol I in FIG. 6, and is pressed by the die 14 of the lower die 3 and the punch 26 of the upper die 4, and the molded product 1a The throttle flange portion 1a 'is cut and the finished molded product is discharged.
而して、本発明は、長尺状の金属板を、順送り金型に１ピッチづつ送り込み、該金属板に各ステージでの加工を個々に行い、次のステージへ順次金属板を送って加工を追加し、最終ステージで加工を完了させる順送り金型を用いたインサートカラーの成形方法であって、
前記順送り金型におけるステージが、金属板の送り方向に沿って、
金属板の送り方向の左右側部に所定の間隔でパイロット孔を穿設するパイロット孔穿孔ステージ（Ａ）と、
金属板の円形状の成形加工部を一部の接続部を残して切断する外形抜き加工ステージ（Ｂ）と、
円筒形に成形する成形品の絞り深さを順々に深くする絞り加工ステージ（Ｃ）と、
絞った成形品の各角部のダレをエッジに成形する潰し加工ステージ（Ｄ）と、
絞った成形品の穴を抜く穴抜きステージ（Ｅ）と、
穴抜き後の成形品の外周面に窪みを形成するディンプル加工ステージ（Ｆ）と、
成形品の内径を仕上げるシェービング加工ステージ（Ｇ）と、
成形品の内径と外径を所定の寸法に仕上げる内外径再成形ステージ（Ｈ）と、
成形品の絞りフランジ部をカットし、完成した成形品を排出するピンチトリム製品排出ステージ（Ｉ）
であり、
前記順送り金型が、適宜の駆動機構によって開閉される上型と下型とからなり、前記下型は、金属板の送り方向に沿って、少なくともパイロット孔穿孔用及び複数回の外形抜き加工用のダイと、複数回の絞り加工を施す複数の絞りダイと、下パンチを備えた潰し加工用のダイと、穴抜き用のダイと、成形品の外周面を外方から加圧するディンプル形成加圧装置と、シェービング加工用のダイと、内外径再成形用のダイと、ピンチトリム用のダイを備え、前記上型は、前記各ダイと対応する位置に、パイロット孔穿孔パンチと、複数回の外形抜き加工用のパンチと、複数回の絞り加工を施す複数の絞りパンチと、潰し加工用のパンチと、穴抜き用のパンチと、成形品を上部から押さえる押圧ピンと、シェービング加工用のパンチと、内外径再成形用のパンチと、ピンチトリム用のパンチとを備えてなるインサートカラーの成形方法である。 Thus, according to the present invention, a long metal plate is fed into a progressive die one pitch at a time, and the metal plate is individually processed at each stage, and the metal plate is sequentially sent to the next stage for processing. Is an insert collar molding method using a progressive die that completes processing at the final stage,
The stage in the progressive die is along the feed direction of the metal plate,
A pilot hole drilling stage (A) for drilling pilot holes at predetermined intervals on the left and right sides in the feed direction of the metal plate;
An outer shape cutting stage (B) for cutting a circular shaped processed portion of the metal plate leaving a part of the connecting portion;
A drawing stage (C) for gradually increasing the drawing depth of the molded product to be formed into a cylindrical shape,
A crushing stage (D) for forming a sag at each corner of the squeezed molded product into an edge;
A hole punching stage (E) for punching holes in the narrowed molded product;
A dimple processing stage (F) for forming a depression in the outer peripheral surface of the molded product after punching;
A shaving processing stage (G) for finishing the inner diameter of the molded product;
Out径再molding stage to finish the inner diameter and the outer diameter of the molded article into a predetermined size and (H),
Pinch trim product discharge stage (I) that cuts the throttle flange of the molded product and discharges the finished molded product
And
The progressive die is composed of an upper die and a lower die that are opened and closed by an appropriate drive mechanism, and the lower die is for at least pilot hole drilling and a plurality of outer shape punching processes along the feed direction of the metal plate. Dies, a plurality of drawing dies for drawing a plurality of times, a die for crushing with a lower punch, a die for punching holes, and a dimple forming unit that pressurizes the outer peripheral surface of the molded product from the outside. A pressure device, a shaving die, an inner / outer diameter re-forming die, and a pinch trim die, and the upper die has a pilot hole punch and a plurality of times at positions corresponding to the dies. Punches for outer shape cutting, multiple drawing punches for drawing multiple times, punches for crushing, punches for punching, pressing pins for pressing the molded product from the top, punches for shaving And inner and outer diameter reconstruction A punch of use, a method of forming the insert collar comprising a punch for pinch trimming.
前記順送り金型におけるステージが、金属板の送り方向に沿って、
金属板の送り方向の左右側部に所定の間隔でパイロット孔を穿設するパイロット孔穿孔ステージ（Ａ）と、
金属板の円形状の成形加工部を一部の接続部を残して切断する外形抜き加工ステージ（Ｂ）と、
円筒形に成形する成形品の絞り深さを順々に深くする絞り加工ステージ（Ｃ）と、
絞った成形品の各角部のダレをエッジに成形する潰し加工ステージ（Ｄ）と、
絞った成形品の穴を抜く穴抜きステージ（Ｅ）と、
穴抜き後の成形品の外周面に窪みを形成するディンプル加工ステージ（Ｆ）と、
成形品の内径を仕上げるシェービング加工ステージ（Ｇ）と、
成形品の内径と外径を所定の寸法に仕上げる内外径再成形ステージ（Ｈ）と、
成形品の絞りフランジ部をカットし、完成した成形品を排出するピンチトリム製品排出ステージ（Ｉ）
であり、
前記順送り金型が、適宜の駆動機構によって開閉される上型と下型とからなり、前記下型は、金属板の送り方向に沿って、少なくともパイロット孔穿孔用及び複数回の外形抜き加工用のダイと、複数回の絞り加工を施す複数の絞りダイと、下パンチを備えた潰し加工用のダイと、穴抜き用のダイと、成形品の外周面を外方から加圧するディンプル形成加圧装置と、シェービング加工用のダイと、内外径再成形用のダイと、ピンチトリム用のダイを備え、前記上型は、前記各ダイと対応する位置に、パイロット孔穿孔パンチと、複数回の外形抜き加工用のパンチと、複数回の絞り加工を施す複数の絞りパンチと、潰し加工用のパンチと、穴抜き用のパンチと、成形品を上部から押さえる押圧ピンと、シェービング加工用のパンチと、内外径再成形用のパンチと、ピンチトリム用のパンチとを備えてなるインサートカラーの成形方法である。 Thus, according to the present invention, a long metal plate is fed into a progressive die one pitch at a time, and the metal plate is individually processed at each stage, and the metal plate is sequentially sent to the next stage for processing. Is an insert collar molding method using a progressive die that completes processing at the final stage,
The stage in the progressive die is along the feed direction of the metal plate,
A pilot hole drilling stage (A) for drilling pilot holes at predetermined intervals on the left and right sides in the feed direction of the metal plate;
An outer shape cutting stage (B) for cutting a circular shaped processed portion of the metal plate leaving a part of the connecting portion;
A drawing stage (C) for gradually increasing the drawing depth of the molded product to be formed into a cylindrical shape,
A crushing stage (D) for forming a sag at each corner of the squeezed molded product into an edge;
A hole punching stage (E) for punching holes in the narrowed molded product;
A dimple processing stage (F) for forming a depression in the outer peripheral surface of the molded product after punching;
A shaving processing stage (G) for finishing the inner diameter of the molded product;
Out径再molding stage to finish the inner diameter and the outer diameter of the molded article into a predetermined size and (H),
Pinch trim product discharge stage (I) that cuts the throttle flange of the molded product and discharges the finished molded product
And
The progressive die is composed of an upper die and a lower die that are opened and closed by an appropriate drive mechanism, and the lower die is for at least pilot hole drilling and a plurality of outer shape punching processes along the feed direction of the metal plate. Dies, a plurality of drawing dies for drawing a plurality of times, a die for crushing with a lower punch, a die for punching holes, and a dimple forming unit that pressurizes the outer peripheral surface of the molded product from the outside. A pressure device, a shaving die, an inner / outer diameter re-forming die, and a pinch trim die, and the upper die has a pilot hole punch and a plurality of times at positions corresponding to the dies. Punches for outer shape cutting, multiple drawing punches for drawing multiple times, punches for crushing, punches for punching, pressing pins for pressing the molded product from the top, punches for shaving And inner and outer diameter reconstruction A punch of use, a method of forming the insert collar comprising a punch for pinch trimming.
斯かる本発明によれば、完成品に合わせ目と繋ぎ部分がなく、また真円度が高いと共に上下の平面度も良好なインサートカラーを得ることができるものである。加えて連続する一連の工程で全ての加工を行い、成形加工能率を大幅に向上させることができるものである。
According to the present invention, it is possible to obtain an insert collar that has no joints and joints in the finished product, and has high roundness and good vertical flatness. In addition, all processing is performed in a series of continuous steps, and the molding processing efficiency can be greatly improved.
１ 長尺状の金属板
２ 順送り金型
３ 下型
４ 上型
５ パイロット孔穿孔用及び外形抜き加工用のダイ
６ 第１絞りダイ
７ 第２絞りダイ
８ 第３絞りダイ
９ 潰し加工用のダイ
１０ 穴抜き用のダイ
１１ ディンプル形成加圧装置
１２ シェービング加工用のダイ
１３ 内外径再成形用のダイ
１４ ピンチトリム用のダイ
１５ パイロット孔穿孔パンチ
１６、１７ 外形抜き加工用のパンチ
１８ 第１絞りパンチ
１９ 第２絞りパンチ
２０ 第３絞りパンチ
２１ 潰し加工用のパンチ
２２ 穴抜き用のパンチ
２３ 押圧ピン
２４ シェービング加工用のパンチ
２５ 内外径再成形用のパンチ
２６ ピンチトリム用のパンチ
DESCRIPTION OF SYMBOLS 1 Long metal plate 2 Progressive die 3 Lower die 4 Upper die 5 Die for pilot hole drilling and outline punching 6 First drawing die 7 Second drawing die 8 Third drawing die 9 Die for crushing DESCRIPTION OF SYMBOLS 10 Die for punching 11 Dimple formation pressurizing device 12 Die for shaving processing 13 Die for inner / outer diameter reforming 14 Die for pinch trim 15 Pilot hole punching punches 16 and 17 Punch for outer shape punching 18 First drawing Punch 19 Second drawing punch 20 Third drawing punch 21 Punch for crushing 22 Punch for punching 23 Pressing pin 24 Punch for shaving 25 Punch for reshaping inner and outer diameters 26 Punch for pinch trim
２ 順送り金型
３ 下型
４ 上型
５ パイロット孔穿孔用及び外形抜き加工用のダイ
６ 第１絞りダイ
７ 第２絞りダイ
８ 第３絞りダイ
９ 潰し加工用のダイ
１０ 穴抜き用のダイ
１１ ディンプル形成加圧装置
１２ シェービング加工用のダイ
１３ 内外径再成形用のダイ
１４ ピンチトリム用のダイ
１５ パイロット孔穿孔パンチ
１６、１７ 外形抜き加工用のパンチ
１８ 第１絞りパンチ
１９ 第２絞りパンチ
２０ 第３絞りパンチ
２１ 潰し加工用のパンチ
２２ 穴抜き用のパンチ
２３ 押圧ピン
２４ シェービング加工用のパンチ
２５ 内外径再成形用のパンチ
２６ ピンチトリム用のパンチ
DESCRIPTION OF SYMBOLS 1 Long metal plate 2 Progressive die 3 Lower die 4 Upper die 5 Die for pilot hole drilling and outline punching 6 First drawing die 7 Second drawing die 8 Third drawing die 9 Die for crushing DESCRIPTION OF SYMBOLS 10 Die for punching 11 Dimple formation pressurizing device 12 Die for shaving processing 13 Die for inner / outer diameter reforming 14 Die for pinch trim 15 Pilot hole punching punches 16 and 17 Punch for outer shape punching 18 First drawing Punch 19 Second drawing punch 20 Third drawing punch 21 Punch for crushing 22 Punch for punching 23 Pressing pin 24 Punch for shaving 25 Punch for reshaping inner and outer diameters 26 Punch for pinch trim
Claims (1)
- 長尺状の金属板を、順送り金型に１ピッチづつ送り込み、該金属板に各ステージでの加工を個々に行い、次のステージへ順次金属板を送って加工を追加し、最終ステージで加工を完了させる順送り金型を用いたインサートカラーの成形方法であって、
前記順送り金型におけるステージが、金属板の送り方向に沿って、
金属板の送り方向の左右側部に所定の間隔でパイロット孔を穿設するパイロット孔穿孔ステージ（Ａ）と、
金属板の円形状の成形加工部を一部の接続部を残して切断する外形抜き加工ステージ（Ｂ）と、
円筒形に成形する成形品の絞り深さを順々に深くする絞り加工ステージ（Ｃ）と、
絞った成形品の各角部のダレをエッジに成形する潰し加工ステージ（Ｄ）と、
絞った成形品の穴を抜く穴抜きステージ（Ｅ）と、
穴抜き後の成形品の外周面に窪みを形成するディンプル加工ステージ（Ｆ）と、
成形品の内径を仕上げるシェービング加工ステージ（Ｇ）と、
成形品の内径と外径を所定の寸法に仕上げる内外径再成形ステージ（Ｈ）と、
成形品の絞りフランジ部をカットし、完成した成形品を排出するピンチトリム製品排出ステージ（Ｉ）
であり、
前記順送り金型が、適宜の駆動機構によって開閉される上型と下型とからなり、前記下型は、金属板の送り方向に沿って、少なくともパイロット孔穿孔用及び複数回の外形抜き加工用のダイと、複数回の絞り加工を施す複数の絞りダイと、下パンチを備えた潰し加工用のダイと、穴抜き用のダイと、成形品の外周面を外方から加圧するディンプル形成加圧装置と、シェービング加工用のダイと、内外径再成形用のダイと、ピンチトリム用のダイを備え、前記上型は、前記各ダイと対応する位置に、パイロット孔穿孔パンチと、複数回の外形抜き加工用のパンチと、複数回の絞り加工を施す複数の絞りパンチと、潰し加工用のパンチと、穴抜き用のパンチと、成形品を上部から押さえる押圧ピンと、シェービング加工用のパンチと、内外径再成形用のパンチと、ピンチトリム用のパンチとを備えてなるインサートカラーの成形方法。
A long metal plate is fed into the progressive die one pitch at a time, the metal plate is individually processed at each stage, the metal plate is sequentially sent to the next stage, processing is added, and processing is performed at the final stage. Is a method of forming an insert collar using a progressive die that completes
The stage in the progressive die is along the feed direction of the metal plate,
A pilot hole drilling stage (A) for drilling pilot holes at predetermined intervals on the left and right sides in the feed direction of the metal plate;
An outer shape cutting stage (B) for cutting a circular shaped processed portion of the metal plate leaving a part of the connecting portion;
A drawing stage (C) for gradually increasing the drawing depth of the molded product to be formed into a cylindrical shape,
A crushing stage (D) for forming a sag at each corner of the squeezed molded product into an edge;
A hole punching stage (E) for punching holes in the narrowed molded product;
A dimple processing stage (F) for forming a depression in the outer peripheral surface of the molded product after punching;
A shaving processing stage (G) for finishing the inner diameter of the molded product;
Out径再molding stage to finish the inner diameter and the outer diameter of the molded article into a predetermined size and (H),
Pinch trim product discharge stage (I) that cuts the throttle flange of the molded product and discharges the finished molded product
And
The progressive die is composed of an upper die and a lower die that are opened and closed by an appropriate drive mechanism, and the lower die is for at least pilot hole drilling and a plurality of outer shape punching processes along the feed direction of the metal plate. Dies, a plurality of drawing dies for drawing a plurality of times, a die for crushing with a lower punch, a die for punching holes, and a dimple forming unit that pressurizes the outer peripheral surface of the molded product from the outside. A pressure device, a shaving die, an inner / outer diameter re-forming die, and a pinch trim die, and the upper die has a pilot hole punch and a plurality of times at positions corresponding to the dies. Punches for outer shape cutting, multiple drawing punches for drawing multiple times, punches for crushing, punches for punching, pressing pins for pressing the molded product from the top, punches for shaving And inner and outer diameter reconstruction And punch use, the molding method of the insert collar comprising a punch for pinch trimming.
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| JP2011082669A JP5898411B2 (en) | 2011-04-04 | 2011-04-04 | Insert color molding method |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2011082669A JP5898411B2 (en) | 2011-04-04 | 2011-04-04 | Insert color molding method |
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| JP2012217995A JP2012217995A (en) | 2012-11-12 |
| JP5898411B2 true JP5898411B2 (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| JP2011082669A Expired - Fee Related JP5898411B2 (en) | 2011-04-04 | 2011-04-04 | Insert color molding method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493218A (en) * | 2016-10-21 | 2017-03-15 | 安徽江淮汽车集团股份有限公司 | A kind of mould and small size stamping parts processing method for small size stamping parts |
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| CN103495667B (en) * | 2013-10-21 | 2016-01-27 | 浙江飞力科技股份有限公司 | A kind of progressive die of base frame of rocking chair side plate |
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| CN103962452B (en) * | 2014-04-15 | 2016-01-20 | 柳州职业技术学院 | Mount supports seat multi-station progressive die |
| CN104001816A (en) * | 2014-06-18 | 2014-08-27 | 苏州旭创精密模具有限公司 | Continuous die for shaft sleeve fastening piece |
| CN104001813A (en) * | 2014-06-18 | 2014-08-27 | 苏州旭创精密模具有限公司 | Connection cushion cover continuous die |
| CN104014644A (en) * | 2014-06-18 | 2014-09-03 | 苏州旭创精密模具有限公司 | Method for machining shaft sleeve fastener |
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| CN106140958A (en) * | 2016-08-30 | 2016-11-23 | 中精集团有限公司 | A kind of processing technique of automobile steering system circuit board containment vessel |
| CN106734586B (en) * | 2016-12-27 | 2018-07-13 | 宁波世纪东港机械有限公司 | The molding die of automobile-used tubing punch welding part |
| KR102249377B1 (en) * | 2019-08-20 | 2021-05-07 | 주식회사 신한테크놀로지 | Manufacturing method of bushing, bushign manufactured by the same, and molding assembly inclulding the bushing |
| KR102268165B1 (en) * | 2019-10-02 | 2021-06-23 | 주식회사 원진산업 | Manufacturing method of specimen container |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2000141404A (en) * | 1999-01-01 | 2000-05-23 | Nippon Parts Seisakusho:Kk | Manufacture of engaging projection of insert fitting |
| JP3737976B2 (en) * | 2002-02-22 | 2006-01-25 | 本田工業株式会社 | Method for forming metal part having cylindrical flange |
| JP2010058142A (en) * | 2008-09-02 | 2010-03-18 | Oota:Kk | Method for press-forming cylindrical component with sharp edge |
| JP2010094689A (en) * | 2008-10-14 | 2010-04-30 | Syvec Corporation:Kk | Sequential press working method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493218A (en) * | 2016-10-21 | 2017-03-15 | 安徽江淮汽车集团股份有限公司 | A kind of mould and small size stamping parts processing method for small size stamping parts |
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| Publication number | Publication date |
|---|---|
| JP2012217995A (en) | 2012-11-12 |
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