TWI261002B - Method for manufacturing metal sheet products having curved holes - Google Patents

Method for manufacturing metal sheet products having curved holes Download PDF

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Publication number
TWI261002B
TWI261002B TW94122521A TW94122521A TWI261002B TW I261002 B TWI261002 B TW I261002B TW 94122521 A TW94122521 A TW 94122521A TW 94122521 A TW94122521 A TW 94122521A TW I261002 B TWI261002 B TW I261002B
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Taiwan
Prior art keywords
semi
hole
curved
products
product
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TW94122521A
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Chinese (zh)
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TW200702080A (en
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Ji-Ye Lu
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Hannspree Inc
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Priority to TW94122521A priority Critical patent/TWI261002B/en
Priority to JP2005312183A priority patent/JP2007015016A/en
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Publication of TWI261002B publication Critical patent/TWI261002B/en
Publication of TW200702080A publication Critical patent/TW200702080A/en

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  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Punching Or Piercing (AREA)

Abstract

This invention relates to a method for manufacturing metal sheet products having curved holes, including the steps of: preparing materials, forming sheet materials by expanding and symmetrically arranging materials in opposite to allow making of two metal products; symmetrical pressing, by pressing the sheet materials from the top and bottom to form semi-products having curvature and excessive peripheries; pressing and trimming, by introducing the semi-products having curvature and excessive peripheries into a mold to be punched from the top and bottom to trim off the excessive peripheries; cutting, by introducing the semi-products where the excessive peripheries have been trimmed off into a mold to be punched for forming two split semi-products; and at least one curved hole punching, by introducing the split semi-products into a lower mold corresponding to the curved holes to be punched in such a manner that the tangent line of the curved portion of the punched hole is normal to direction of punching so as to obtain final products upon punching holes therethrough.

Description

1261002 -五、發明說明(1) 1 - 【發明所屬之技術領域】 本案係種具曲面孔洞之金屬板片製品 指一種利用深抽技術以將板片成型為曲面, 對於輪射軸梭具圓形孔洞之製品。 【先前技術】 、按金屬板片之加工係為傳統技術,不管 之沖壓,乃至於沖孔、折彎等,基本上,口 配合模具之使用,均可達到意欲之造形,^ 冷作加工,堪稱為極為普遍之習用技術。 齡、另一方面,以金屬片加工為弧形且曲面 洞之工件或製品偶有所見,如電子或電氣產 部,可藉之為通風或散熱。唯基本上,於大 以高分子材料射出方式為之,當然,在質感 屬板片加工成型者為遜色,究其原因,在於 較為不易,且若利用傳統之先行將板片沖孔 型時,各該曲面之孔洞中有些會形成變形, 訴求上’顯現美中不足之瑕疵。 【發明内容】 藝—有鑑於此,發明人乃本於長年來從事機 經驗,潛心研究,期能克服上述缺失,經再 作出本案之「具曲面孔洞之金屬板片製品及 、為進一步揭示本案之具體技術内容,首 式,其中,圖1為本案之製造流程圖,圖2為 圖,圖3為本案壓型後半成品圖,圖4為二次 及其製法,尤 唯各該曲線相 是深抽或習稱 要設計得當且 以,這種板片 或弧面上具孔 品之外殼緣 多數場合,會 上,自然較金 金屬板片加工 再予以深抽成 因此,在視覺 械加工設計之 二貫驗,始創 其製法」。 先清茶閱圖 本案之備料 壓型與打孔、1261002 -5, invention description (1) 1 - [Technical field to which the invention belongs] The present invention relates to a metal sheet product having a curved hole, which refers to a technique of deep drawing to form a sheet into a curved surface, and for a round shaft hoist A product of a hole. [Prior Art] According to the traditional technology of metal sheet processing, no matter the stamping, even punching, bending, etc., basically, the use of the mouth matching mold can achieve the desired shape, ^ cold processing, It is a very common technology. Age, on the other hand, workpieces or products that are machined into curved and curved holes, such as electronic or electrical parts, can be used for ventilation or heat dissipation. Basically, Yu Da has a polymer material injection method. Of course, the texture is inferior to the sheet metal forming. The reason is that it is not easy, and if the sheet is punched by the conventional method, Some of the holes in the curved surface will be deformed, and the appeal will be made to show the lack of beauty. [Invention] In view of this, the inventor has been engaged in machine experience for many years, and has been studying hard to overcome the above-mentioned shortcomings, and then made the "metal plate products with curved holes" in this case and further reveal the case. The specific technical content, the first type, wherein, Figure 1 is the manufacturing flow chart of the present case, Figure 2 is the figure, Figure 3 is the semi-finished product of the pressed type, and Figure 4 is the second and its production method, especially the curves are Deep pumping or so-called design should be well-designed, and the outer edge of the outer edge of the plate or the curved surface of the hole will be naturally processed compared with the gold metal plate and then deep drawn. Therefore, in the visual machining design The second test, the creation of its system." Read the first tea, read the materials in this case, press and punch,

第5頁Page 5

1261002 "V * . -五、發明說明(2) __ •裁邊後半成品示意圖,圖5為分離與沖孔後 為側向曲面沖孔後半成品示意 +成品:意 品示意圖。 口『為本案之成 【實施方式】 如圖7所$,基本上’本案所欲 屬板片深抽出曲面B,且該曲面上至 =口口A,係為金 於揭示,本案以流程圖展開並配合半·νϋ同魅^,為便 ,,一本案之製造方法包括-備料步驟心對稱解上。牛' 2,一壓型裁切步驟3,一分切步驟4 , 一而I V驟 丨而得到製品Λ。 乂哪弧面沖孔步驟5 , 備料步驟1係取材金屬板片, 之方式展開並令其呈兩 /朱抽日守拉力平均,不致產生不意欲之變形, 於 餘部份D予以切除,# R 9 Μ _ β ^形此步驟並將多 型方,: + 步驟可藉由習知之模具成 X為之,唯此乃習知技藝,故不擬贅述。 …、 對稱壓型步驟2係將前述備料步驟丨所1261002 "V * . - V. Invention description (2) __ • Schematic diagram of the semi-finished product after trimming, Figure 5 shows the semi-finished product after the separation and punching for the lateral surface punching + Finished product: schematic diagram of the product. The mouth is the result of this case [Implementation] As shown in Figure 7, the basics of the case are deeply extracted from the surface B, and the surface is up to the mouth A, which is revealed by the gold. Expand and cooperate with the half ν ϋ 魅 魅 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Cattle '2, a press type cutting step 3, a slitting step 4, and an IV step to obtain a product flaw.乂 弧 弧 弧 弧 步骤 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 R 9 Μ _ β ^ This step and multi-form, + step can be made into X by the conventional mold, but this is a well-known skill, so it is not intended to repeat. ..., symmetrical profiling step 2 is to take the aforementioned preparation steps

置入槿呈,丨V I» π批碎A I ❿成之半成口口 E 離形:;二又式使形成兩相連製品A且具粗略 ^仏之+成品F,該半成品f其至少具一曲合 :广亦可擠壓成型出將被分離邊 ’同一時’此 制係位於上下兩侧邊上。 如圖3所不,該餘 壓型裁切步驟3係為利用模具上下擠 :邊G切餘,此外,若正面,亦即水平面::二述之 亦可味丨丨ra丨丨丨η咖- , 工而具孔洞Η時, 用此V驟予以沖孔成型,唯此亦為習知技藝,故不 第6頁 1261002 •五、發明說明(3) 擬贅述;而此階段所形成之半成品J係如圖4所示者,由於 是垂直沖孔,因此各平面孔洞Η係為理論上的正圓形狀。 分切步驟4係為利用模具將成對之工件予以由中間切 開,形成兩工件或半成品Κ,如圖5所示,而此時亦可利用 模具沖正面或平面孔洞,實則,半成品Κ可再經傳統之整 型步驟予以定型及美化,唯此乃習知之附加步驟,故不擬 贅述。 弧面沖孔步驟5係為將前述所得之分離後之各半成品 Κ,經由模具設計,使其欲沖孔部位之弧面之切面(線)為 |水平面並置於下模,而利用上模沖壓,以形成意欲之正圓 形孔洞Μ,如圖6所示。惟若不限於圓孔,藉此,該弧面位 置之孔洞Μ於正面(垂直)視之係為最小之變形,而若為弧 面之多排沖孔時,則可利用模具設計以分別使該欲沖壓之 弧面為水平面,以沖出變形最小之孔洞Μ,如此,即形成 如圖7所示之製品。 實則,前已述及者,本案之孔洞並不限於圓孔,其亦 得為其他形狀之孔洞,如方形、三角形、六角形…,視沖 模之設計而定。 所以,經由本案之實施,其除可解決習知之孔洞加工 |方法容易變形之缺失外,亦可獲致具曲面之金屬製品外觀 孔洞正視均為正圓形的視覺效果。 本案所揭示者,乃較佳實施例,舉凡局部之變更或修 飾而源於本案之技術構思而為熟習該項技藝之人所易於推 知者,倶不脫本案之專利權範疇。Placed in 槿, 丨VI» π 碎 AI ❿ 之 半 E E 离 离 离 离 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; Curved: Wide can also be extruded to form the separated edge 'at the same time'. This system is located on the upper and lower sides. As shown in Fig. 3, the residual pressure type cutting step 3 is to use the mold to squeeze up and down: the edge G cuts off, and if the front side, that is, the horizontal plane: the two can also taste 丨丨ra丨丨丨η - , when working with a hole, use this V to punch and shape, but this is also a well-known skill, so not page 6 1261002 • V. Description of the invention (3) to be described; and semi-finished products formed at this stage The J system is shown in Fig. 4. Since it is a vertical punching hole, each plane hole is a theoretically perfect circular shape. The slitting step 4 is to use the mold to cut the pair of workpieces from the middle to form two workpieces or semi-finished products, as shown in Fig. 5, and at this time, the mold can also be used to punch the front or the plane holes, in fact, the semi-finished products can be further It is an additional step of the conventional process, which is an additional step of the conventional integer step, and therefore is not intended to be repeated. The arc punching step 5 is to design the separated semi-finished crucibles obtained by the above-mentioned, through the mold design, so that the cut surface (line) of the arc surface of the punching portion is |water level and placed in the lower mold, and punched by the upper mold To form the intended circular hole, as shown in Figure 6. However, if it is not limited to a circular hole, the hole of the curved surface position is the smallest deformation of the front side (vertical) view, and if the plurality of rows of the curved surface are punched, the mold design can be utilized to respectively make The curved surface to be stamped is a horizontal plane to punch out the hole 最小 which is the least deformed, thus forming an article as shown in FIG. In fact, as mentioned above, the hole in this case is not limited to a circular hole, but it is also a hole of other shapes, such as a square, a triangle, a hexagon... depending on the design of the die. Therefore, through the implementation of the present case, in addition to solving the problem of the conventional hole processing method, the method is easy to be deformed, and the appearance of the metal product with the curved surface can be obtained. The disclosure of the present invention, which is a preferred embodiment, is a part of the patent right of the present invention, which is derived from the technical concept of the present invention and is easily inferred by those skilled in the art.

1261002 -五、發明說明(4) 綜上所陳,本案無論就目的、手段與功效,在在顯示 其迥異於習知之技術特徵,且其首先創作合於實用,亦在 在符合發明專利之要件,懇請 貴審查委員明察,並祈早 曰賜予專利,俾嘉惠社會,實感德便。 _1261002 - V. INSTRUCTIONS (4) In summary, the case, regardless of its purpose, means and efficacy, is showing its technical characteristics that are different from the prior art, and its first creation is practical, and it is also in conformity with the requirements of the invention patent. I urge your review board to inspect and pray for the patents. _

1261002 -圖式簡單說明 【圖式簡單說明 圖1 本 案 之 製 造 流 程 圖 〇 圖2 本 案 之 備 料 圖 〇 圖3 本 案 壓 型 後 半 成 品 圖 〇 圖4 二 次 壓 型 與 打 孔 Λ 裁 邊 後 半 成品不意圖。 圖5 分 離 與 沖 孔 後 之 半 成 品 示 意 圖。 圖6 側 向 曲 面 沖 孔 後 半 成 品 示 意 圖。 圖7 : :本 案 之 成 品 示 意 圖 〇 【主要元件符號說明】 >備料步驟1 對稱壓型步驟2 分切步驟4 曲面B 半成品E 孔洞Η 孔洞Μ1261002 - Simple description of the drawing [Simplified illustration of the drawing Figure 1 Manufacturing flow chart of the case 〇 Figure 2 Preparation of the case 〇 Figure 3 The semi-finished product of the final type of the case 〇 Figure 4 Secondary pressing and punching Λ After the trimming, the semi-finished product is not intention. Figure 5 shows a semi-finished product after separation and punching. Figure 6 shows the semi-finished product after the punching of the lateral curved surface. Figure 7: : Product description of this case 〇 [Main component symbol description] > Preparation step 1 Symmetric molding step 2 Slitting step 4 Surface B Semi-finished product E Hole 孔 Hole Μ

弧面沖孔步驟5 孔洞C 半成品F 半成品JArc punching step 5 Hole C Semi-finished product F Semi-finished product J

壓型裁切步驟3 製品A 多餘部分D 餘邊G 半成品KProfile cutting step 3 Product A excess part D margin G semi-finished product K

第9頁Page 9

Claims (1)

1261002 六、申請專利範圍 1. 一種具曲面孔洞之金屬板片製品之製法,其包括: 一備料步驟,係以可形成兩只金屬製品之方式展開並 呈對向對稱設置方式,形成一板片材料; 一對稱壓型步驟,係將前述之板片材料以模具上下擠 壓方式形成一具曲面之半成品及餘邊; 一壓型裁切步驟,係將前述具曲面之半成品連同餘邊 置入模具,上下沖壓以切除餘邊; 一分切步驟,係將前述切除餘邊後之半成品置入模具 予以沖壓並形成兩分離之半成品;及 I® 至少一弧面沖孔步驟,係將前述分離之半成品置入對 應於欲沖孔弧面之下模,使該欲沖孔之弧面部份之切線與 沖孔方向呈垂直,並予以沖壓出孔洞而得成品者。 2. 如申請專利範圍第1項所述之具曲面孔洞之金屬板 片製品之製法,其中之備料步驟亦可藉模具將多餘部份予 以切除。 3. 如申請專利範圍第1項所述之具曲面孔洞之金屬板 片製品之製法,其中之餘邊係位於半成品之兩侧。 4. 如申請專利範圍第1項所述之具曲面孔洞之金屬板 a片製品之製法,其中之壓型裁切步驟亦可同時沖壓出水平 _面部份之孔洞。 5. 如申請專利範圍第1項所述之具曲面孔洞之金屬板 片製品之製法,其中之分切步驟後得加置一整型步驟,其 係利用模具將半成品再為定型。 6 ·如申請專利範圍第1項所述之具曲面孔洞之金屬板1261002 6. Patent application scope 1. A method for manufacturing a metal plate product with a curved hole, comprising: a preparation step, which is formed in a manner of forming two metal products and symmetrically arranged in a direction to form a plate A symmetrical pressing step is to form a semi-finished product and a margin of the curved surface by pressing the above-mentioned sheet material up and down by a die; a pressing type cutting step is to insert the semi-finished product with the curved surface into the front side; The mold is punched up and down to remove the remaining edge; in a slitting step, the semi-finished product after cutting the remaining margin is placed into the mold to be stamped and formed into two separated semi-finished products; and I® at least one arc-face punching step is to separate the foregoing The semi-finished product is placed in the lower mold corresponding to the curved surface of the punching hole, so that the tangent line of the curved surface portion of the punching hole is perpendicular to the punching direction, and the hole is punched out to obtain the finished product. 2. The method for preparing a sheet metal product having a curved hole as described in the first aspect of the patent application, wherein the preparing step can also remove the excess portion by the mold. 3. The method for preparing a metal sheet product having a curved hole as described in claim 1 of the patent scope, wherein the remaining side is located on both sides of the semi-finished product. 4. The method for manufacturing a metal sheet a piece having a curved hole according to the first aspect of the patent application, wherein the pressing step can also punch out the hole of the horizontal portion. 5. The method for manufacturing a metal sheet product having a curved hole according to the first aspect of the patent application, wherein the slitting step is followed by an integral step of reshaping the semi-finished product by using a mold. 6 · Metal plate with curved holes as described in claim 1 第10頁 1261002 •六、申請專利範圍 片製品之製法,其中之弧面沖孔步驟得為依弧面角度與孔 洞位置而為多次不同反覆者。 7.如申請專利範圍第6項所述之具曲面孔洞之金屬板 片製品之製法,其中之孔洞係選自圓形、橢圓形、方形、 三角形、星型及雞心型者。Page 10 1261002 • VI. Scope of Patent Application The method of making a sheet product, in which the step of punching the arc surface is repeated for many times according to the angle of the arc surface and the position of the hole. 7. The method for producing a sheet metal product having a curved hole according to claim 6, wherein the hole is selected from the group consisting of a circle, an ellipse, a square, a triangle, a star, and a chicken heart. 第11頁Page 11
TW94122521A 2005-07-04 2005-07-04 Method for manufacturing metal sheet products having curved holes TWI261002B (en)

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TW94122521A TWI261002B (en) 2005-07-04 2005-07-04 Method for manufacturing metal sheet products having curved holes
JP2005312183A JP2007015016A (en) 2005-07-04 2005-10-27 Method for manufacturing metal plate having cambered hole

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TW94122521A TWI261002B (en) 2005-07-04 2005-07-04 Method for manufacturing metal sheet products having curved holes

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TW200702080A TW200702080A (en) 2007-01-16

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CN113523091A (en) * 2021-06-23 2021-10-22 东风柳州汽车有限公司 7-shaped hole machining method

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Publication number Priority date Publication date Assignee Title
CN103990713B (en) * 2014-06-11 2016-07-13 贵州贵航汽车零部件股份有限公司华阳电器公司 Multi-station progressive die produces the method rushing recessed fat some part
CN110238272B (en) * 2019-06-11 2020-12-29 湖北德道汽车科技有限公司 Stamping process for front protection left, middle and right outer plates
CN118204417B (en) * 2024-05-17 2024-08-13 杭州天翔机电有限公司 Stamping process for machining automobile parts

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113523091A (en) * 2021-06-23 2021-10-22 东风柳州汽车有限公司 7-shaped hole machining method

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