TW512419B - Method and article for filling apertures in a high performance electronic substrate - Google Patents
Method and article for filling apertures in a high performance electronic substrate Download PDFInfo
- Publication number
- TW512419B TW512419B TW090132813A TW90132813A TW512419B TW 512419 B TW512419 B TW 512419B TW 090132813 A TW090132813 A TW 090132813A TW 90132813 A TW90132813 A TW 90132813A TW 512419 B TW512419 B TW 512419B
- Authority
- TW
- Taiwan
- Prior art keywords
- substrate
- mask
- scope
- layer
- filling material
- Prior art date
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 62
- 239000004065 semiconductor Substances 0.000 claims abstract description 4
- 239000011148 porous material Substances 0.000 claims description 29
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- 239000003822 epoxy resin Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 229920000647 polyepoxide Polymers 0.000 claims description 8
- 239000004642 Polyimide Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000011888 foil Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 229920001721 polyimide Polymers 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 5
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 229910052750 molybdenum Inorganic materials 0.000 claims description 4
- 239000011733 molybdenum Substances 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- 230000001052 transient effect Effects 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- UMIVXZPTRXBADB-UHFFFAOYSA-N benzocyclobutene Chemical class C1=CC=C2CCC2=C1 UMIVXZPTRXBADB-UHFFFAOYSA-N 0.000 claims description 3
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 claims description 3
- 229910003460 diamond Inorganic materials 0.000 claims description 3
- 239000010432 diamond Substances 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 238000001459 lithography Methods 0.000 claims description 3
- 229920001643 poly(ether ketone) Polymers 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 2
- 239000011889 copper foil Substances 0.000 claims description 2
- 150000001913 cyanates Chemical class 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 229920002492 poly(sulfone) Polymers 0.000 claims description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims 3
- 229910052797 bismuth Inorganic materials 0.000 claims 3
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims 3
- 229920006254 polymer film Polymers 0.000 claims 3
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 claims 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 claims 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 2
- 239000004643 cyanate ester Substances 0.000 claims 2
- 238000000151 deposition Methods 0.000 claims 2
- 229910052757 nitrogen Inorganic materials 0.000 claims 2
- 229910052697 platinum Inorganic materials 0.000 claims 2
- 239000010959 steel Substances 0.000 claims 2
- 229910052718 tin Inorganic materials 0.000 claims 2
- 239000011800 void material Substances 0.000 claims 2
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 claims 1
- 235000014676 Phragmites communis Nutrition 0.000 claims 1
- NEIHULKJZQTQKJ-UHFFFAOYSA-N [Cu].[Ag] Chemical compound [Cu].[Ag] NEIHULKJZQTQKJ-UHFFFAOYSA-N 0.000 claims 1
- 150000001412 amines Chemical class 0.000 claims 1
- CCXYPVYRAOXCHB-UHFFFAOYSA-N bismuth silver Chemical compound [Ag].[Bi] CCXYPVYRAOXCHB-UHFFFAOYSA-N 0.000 claims 1
- 230000000739 chaotic effect Effects 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 claims 1
- XZSPDZZPOWEABC-UHFFFAOYSA-N cyanide Chemical compound N#[C-].N#[C-] XZSPDZZPOWEABC-UHFFFAOYSA-N 0.000 claims 1
- 239000000428 dust Substances 0.000 claims 1
- 239000000945 filler Substances 0.000 claims 1
- 150000002466 imines Chemical class 0.000 claims 1
- AHADSRNLHOHMQK-UHFFFAOYSA-N methylidenecopper Chemical compound [Cu].[C] AHADSRNLHOHMQK-UHFFFAOYSA-N 0.000 claims 1
- -1 nitride nitride Chemical class 0.000 claims 1
- 150000004767 nitrides Chemical class 0.000 claims 1
- 229910052763 palladium Inorganic materials 0.000 claims 1
- 229920003192 poly(bis maleimide) Polymers 0.000 claims 1
- 229920000768 polyamine Polymers 0.000 claims 1
- 229920002098 polyfluorene Polymers 0.000 claims 1
- 239000004814 polyurethane Substances 0.000 claims 1
- 229920002635 polyurethane Polymers 0.000 claims 1
- 229920005989 resin Polymers 0.000 claims 1
- 239000011347 resin Substances 0.000 claims 1
- 239000004575 stone Substances 0.000 claims 1
- 239000011135 tin Substances 0.000 claims 1
- 235000021419 vinegar Nutrition 0.000 claims 1
- 239000000052 vinegar Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 229910000679 solder Inorganic materials 0.000 description 23
- 238000005516 engineering process Methods 0.000 description 8
- 230000035515 penetration Effects 0.000 description 3
- 239000002861 polymer material Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000005562 fading Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- GSJBKPNSLRKRNR-UHFFFAOYSA-N $l^{2}-stannanylidenetin Chemical compound [Sn].[Sn] GSJBKPNSLRKRNR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 241000274582 Pycnanthus angolensis Species 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- KAVGMUDTWQVPDF-UHFFFAOYSA-N perflubutane Chemical class FC(F)(F)C(F)(F)C(F)(F)C(F)(F)F KAVGMUDTWQVPDF-UHFFFAOYSA-N 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920002577 polybenzoxazole Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
- H01L21/4814—Conductive parts
- H01L21/4846—Leads on or in insulating or insulated substrates, e.g. metallisation
- H01L21/486—Via connections through the substrate with or without pins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49866—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers characterised by the materials
- H01L23/49883—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers characterised by the materials the conductive materials containing organic materials or pastes, e.g. for thick films
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0094—Filling or covering plated through-holes or blind plated vias, e.g. for masking or for mechanical reinforcement
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4038—Through-connections; Vertical interconnect access [VIA] connections
- H05K3/4053—Through-connections; Vertical interconnect access [VIA] connections by thick-film techniques
- H05K3/4069—Through-connections; Vertical interconnect access [VIA] connections by thick-film techniques for via connections in organic insulating substrates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0347—Overplating, e.g. for reinforcing conductors or bumps; Plating over filled vias
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/095—Conductive through-holes or vias
- H05K2201/0959—Plated through-holes or plated blind vias filled with insulating material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0147—Carriers and holders
- H05K2203/0152—Temporary metallic carrier, e.g. for transferring material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0147—Carriers and holders
- H05K2203/0156—Temporary polymeric carrier or foil, e.g. for processing or transferring
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/02—Details related to mechanical or acoustic processing, e.g. drilling, punching, cutting, using ultrasound
- H05K2203/0278—Flat pressure, e.g. for connecting terminals with anisotropic conductive adhesive
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/03—Metal processing
- H05K2203/0338—Transferring metal or conductive material other than a circuit pattern, e.g. bump, solder, printed component
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/05—Patterning and lithography; Masks; Details of resist
- H05K2203/0548—Masks
- H05K2203/0554—Metal used as mask for etching vias, e.g. by laser ablation
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/14—Related to the order of processing steps
- H05K2203/1461—Applying or finishing the circuit pattern after another process, e.g. after filling of vias with conductive paste, after making printed resistors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4602—Manufacturing multilayer circuits characterized by a special circuit board as base or central core whereon additional circuit layers are built or additional circuit boards are laminated
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Power Engineering (AREA)
- Ceramic Engineering (AREA)
- Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
- Manufacturing Of Printed Wiring (AREA)
Description
512419 A7 B7 五、發明説明( 發明背景 發明領域 一本發明蓋有關於半導體製程,且更特別是關於用以填滿 鬲效能電子基材内之孔隙的方法與結構。 相關技藝 在電路板建構作業裡,例如像是陶瓷模組之模組的焊球 連接’可提供相較傳統切針插孔技術確為顯著的電子效 ^優勢。腳針插孔技術㈣到利㈣插進相對應板孔内之 突頭或針腳,以將各式模組接附至電路板。 裝 因機械性考量之故’腳針插孔連接方^佔據可觀的電路 板表面面帛’從而阻礙到進—步微小化。相對地,焊球技 術可制模組上的焊球將各模組接附利路板,而該等焊 球係接連到電路板表面上的相對應接觸點。 線 詳細地說,&模、组背側置設有一高炫點焊5求,且該焊球 係藉-㈣點焊膏回流處理而接㈣該模組。接著,会夢 一筛選、低鞋焊膏將該模组接附到電路板表面。由= 模組焊於電路板上的接附作業僅係對該電路板表面,因此 ’可降低該接附作業板鑽孔直徑以及淨空著區大小,如是 提供較大的接線面積。切信號網路長度縮短因此焊= 連接可提供強化系統速度的優點’而因為減少通道及板直 徑,故亦可提供經增加的接線容量的優點。 然而’當對傳統式穿透孔或通道來進行悍球連接時,焊 球連接技術就會出現問題。當嘗試這種連接時,被用來連 接焊球到電路板的經篩選之低溫炫化谭膏,就會在回流處 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) -4- A7 B7
理過程中,經由該孔洞而流離於所.欲互接位置。這會導致 不良且無可信賴的焊點。其中一種欲將模組直接地接附到 平板型板内之通道處的嘗試,就是在進行焊球接附作業之 前,預先以焊質填滿該通透孔洞以產生一焊接面。不過, 經由該孔洞而推落的焊質,會在電路板的組裝過程中離出 該互連處。而焊質下拉或Γ虹吸」會在該焊球下方造成空孔 ,而這又會導致碎裂而產生劣性、無可信賴的焊點結果。 這個經由孔洞而焊球連接問題的另一種解決方法是,利 用 狗月頭」型式的終端,在此一銅箔板會取代該電鍍 層穿透孔或通道。在銅箱板上製作出的焊點將由電路線連 接到孔洞或穿透孔。這種狗骨頭型式的終端雖可提供極佳 的焊點’但此法會消弱另由平板焊球連接技術之通道所另 獲侍的優點,因為如此將會降低可接線性並增加信號線路 的長度。同時,電路線路會佔據電路板表面上的空間或「基 地」。 亦試圖以某些聚合物材料來填滿該等通道及穿透孔,不 過k種聚合物材料會不完全地填滿該等通道,並從而產生 空孔。而因須經溶劑乾化之故,這些聚合物材料也會要求 几長的處理日寸間。@當釋放出溶劑後,這些聚合物材料也 曰傾向於收縮,如此造成非平面性表面及額外的空孔。 故最好疋可提供一種能夠直接在穿透孔處的製作焊球連 接藉以耗用較少基地,縮短信號線路長度並提高可接線 陡,而又展現出令人滿意的焊點結果為佳。 發明概要 發明説明( 本發明第-通用觀點在於可提供一種方法,供以填滿至 少-基材内孔隙’丨中包含:提供基材,該者具有頂部 表面及—底部表面;該基材具有至少—孔隙,該孔隙從該 頂部表面貫通至該底部表面;提供具有一第一層的填入結 構,—填入材料位於該第一層上面,以及一遮罩位於該填 入材料上面,而該遮罩具有至少一個貫通的開孔;將該填 入結構置放在该基材的頂部表面上;及強迫該填入材料通 過該填入結構之遮罩内的至少一開孔,進入到該基材内的 至少一孔隙。 本發明第二通用觀點在於可提供一種方法,供以構成一 用來填入一基材内至少一孔隙的結構,其中包含:提供一 第-層,將-填入材料沉積於該第一層上面;以及在該填 入材料上面形成一遮罩。 本發明第三通用觀點在於可提供一種結構,供以填入半 導體基材内至少—孔隙’其中包含:—第一層;一位於該 第一層上之填入材料層;以及一位於該層填入材料上面之 遮罩。 本發明前揭及其他特點可由後載本發明具體實施例之詳 細叾兄明而得深入瞭解。 圖式之簡單說明 見將蒼酌於後列圖式以詳細說明本發明具體實施例,在 此相同編號標示代表類似元件,而其中·· 圖1描述一根據本發明之載體結構; 圖2描述如圖1之載體結構,其中具有一根據本發明之羯
512419 A7 B7 五、發明説明 模層; 圖3描述如圖2之載體結構,此係根據本發明在該箔模層 内構成出一遮罩之後; 圖4描述如圖3之載體結構,此係根據本發明經配接於一 基材; 圖5描述如圖4之載體結構及基材,此係根據本發明經填 入該基材内的孔隙之後; 圖6描述如圖5之基材,此係根據本發明在移除該載體結 構之後; 圖7描述如圖6之基材,此係根據本發明在平面化處理之 後;以及 圖8描述如圖7之基材,此係根據本發明其上具有一接線 層及一絕緣層。 較佳具體實施例之詳細說明 在此雖將詳細說明本發明數款具體實施例,然應瞭解確 :對其等進行各種變化及修改,而無虞料後載中請專利 範圍之範圍。本發明範圍並不受限於組成元件的數量、其 材質、其外型、其相對排置方式等等。隨附圖式雖係為詮 釋本u u等圖式並不必然按其比例所繪製。 …V固’具τ圖卜3顯示—可用以填入即如晶片案 :、電路板等之基材内各孔隙或通道的載體結構10建構方 式]寸別是’…顯示一可犧牲第一層12,其上具 的填入材料14。該可犧牲第一層12 柄虛田4 U 5喇荆泊、鋁、其他德 材料,或是另為非金屬性者,像是聚亞胺'聚洽
層丨2具有約為ο 5-5.0 mil範圍内 物薄膜等。該可犧牲第 的厚度。 該填入材料14是由有機材料所組成,像是環氧基樹脂 (epoxy)、氰酸鹽sMcyanate ester)、雙馬來亞胺 (MSmaleimide)、氰酸鹽s旨環氧基樹脂(^⑽批ester_ep〇xy) 、聚亞胺(polymnde)、苯并環丁稀加贿㈤相⑶叫、聚 石風(polysulfones)類、聚醚酮(p〇lyetherket〇nes)及彼等組合 。該填入材料14也可含有熱導性或電導性粒子,像是二氧 化矽、三氧化二鋁、氮化鋁、氮化矽、碳化矽、氮化硼、 鑽石粉、玻璃、銀、金、銳、錫Ή、瞬變液態粒子 、經鍍銀之銅質、經鍍銀之實體玻璃球、經鍍銀之中空玻 璃球 '碳、鎳、鉬及鉬等分布其中。該填人材料Η也可含 有如Kuiesza等人所著且經受讓予職公司之美國專㈣ M〇6,89l號所述材料,兹將該文以提示方式併人本文。這 個具有約為0.5-5.0 mil範圍厚度的填人材料14,是利用滚 輪塗佈技術、絲網印刷技術或其他傳統處理方法來沉積在 該可犧牲第-層12之上。特別是,該填人材料",會被加 熱到約為⑶-㈣範圍内的溫度’以移除任何該填入材料 Μ所使用的溶劑(此者是在塗佈處理t所加入輔助者),將該 填入材料u部分地前移’藉此液化該填入材料i4,支 者可接附到該可犧牲第一層12。 。人 即如圖2所示,可利用一種轉換型態技術,像是滾動薄化 '真W化 '熱輪薄化⑽W ’將該落質層16沉積於該填 入材科14之上。會按低溫及低|方式來執行該沉理, 312419 五、發明説明(6 ) 该荡質層16會被沉 该箔質層16含有銅 藉此避免讓該填入材料丨4變形或移·位 f貝而具有約為0.25-2.0 mil範圍的厚度 質或其他類用運用的材料。 即如圖3所示,孔洞或開口 18會構成在㈣内而構 成一遮罩19 °、可利用傳統的微影㈣減㈣刻方法或其他 類似處理方式’來構成出該箔質層16内的開口 18 “亥開口 18會曝出部分的填人材料14,並對應到構成於例如I片幵載 體、電路板等基材22内各孔隙或通道2〇,像是電鍍層穿透 孔,之约略大小及位置(如圖4所示)。f亥基材22可含有依昭 高溫樹脂的呢4環氧基樹脂及薄片,像是高溫環氧基樹脂 、聚亞胺(polynmde)、氰酸鹽(cyanates)類(三氮歸)、聚氟 化物(flu〇ropolymers)、陶瓷填入之聚氟化物、笨并環丁烯 (benzocyclobutenes)、全氟丁烷(perflu〇r〇butanes)、聚乙基 硫化物(PolyPhenylenesulflde)、聚鐵(p〇iysiUf〇nes)、聚醚 ^ 胺(Polyethenmides)、聚 g迷 g同(p〇lyetherket〇nes)、聚苯基喹 ^ ^ (Polyphenylqumoxalmes)、聚苯並嗔唑 (p〇iybenz〇xazoles)以及聚苯基苯並雙噻唑(P〇lyphenyl benZ〇blSthiaZ〇les)與彼等組合等等。該箱質層16内的開口 18 是利用傳統電路製作技術所製成,即如微影蝕刻或其他方 法。例如,.可藉由傳統上供以製作印刷電路板或晶片載體 之鑽馨、敲擊或雷射技術來構成各孔隙2〇。 即如圖4所示,將該載體結構1〇反置並予安放在該基材^ 的表面上,使得該遮罩19會與該基材22接觸。即如圖示, 該遮罩19内的開口 18並不需要完美地對齊,或具有與該基 -9- 512419 A7 B7 五、發明説明(7 ) 材22内孔隙20精確相同的維度。只要該遮罩1 9内的開口 1 8 可提供接取到在該基材22内的該填入材料14與該孔隙20之 間約20-80%相通,即可適當地填入該孔隙20 (詳如後文所 述)。 約150-700 psi範圍的壓力,及約80-200。(:範圍的溫度, 即如120-130QC,據此施用約20-90分鐘,以強迫該填入材 料14流經該遮罩19内的開口 1 8,並進入該基材22内的孔隙 20,且將移流進入該孔隙20内的填入材料14加以癒平(如圖 5)。接著,利用褪脫技術,將該可犧牲第一層丨2、遮罩i 9 及任何殘餘其間的填入材料14移除而離於該基材22的表面 ,而此技術會對該孔隙20内的填入材料14施加一剪力。在 褪脫過程中,位於該遮罩19的開口 1 8中且附著於該可犧牲 第一層12處的填入材料14,將會從位在該基材22表面上的 焊結點24所剝離(如圖6)。然後,利用磨滑、機械性擦磨、 CMP (化學機械性拋光)等方式將該基材22的表面平面化, 俾以移除各焊結點24,即如圖7所示。 之後,利用傳統式電鍍技術,將如銅質之導體材料層鍍 覆於該基材22的表面上(如圖8)。這可於該填充孔隙2〇上構 成出一覆帽層。接著,將該導體層26樣式化以構成一接線 層26供以電性連接。然後,將一絕緣介電層或介電積聚層 28平覆於該接線層26之上。該介電積聚層28可供以堆疊出 額外的電路層。 本务明雖係併同於前載之特定具體實施例所描述,然對 於,、、、。曰本項技藝之人士而言,各種替代、修改及變化方式 -10-
512419 A7 B7 五、發明説明(8 ) 確屬顯而易見。因之,如前文所列之本發明具體實施例具 示範性,而非為以限制者。可著手進行各種變化,而無虞 悖離後述申請專利範圍所設定之發明精神與範圍。 -11 - 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐)
Claims (1)
- 512419 A8 B8 C8 D8 申請專利範園 1. 2. 3. 4. 5. 一種填滿至少一基材内一孔隙之方法,其中包A . 提供一基材,該者具有頂部表面及一底 該有至少-孔隙’該孔隙從該頂部“貫通到 有—第一層的填入結構,-填入材料位於該第 ^^以及—遮罩位於該填人材料上面,而該遮罩 具有至少一個貫通開孔; 將該填入結構置放在該基材的頂部表面上,·及 強迫該填入材料通過該填入結構之遮罩内的至少一 孔,進入到該基材内的至少一孔隙内。 汗 如申請專利範圍第丨項之方法, 穿透孔。 f至^孔隙為電鍍層 如申请專利範圍第1項之方法 牲載體結構。 如申請專利範圍第1項之方法 :’使得該遮罩内至少一開口可約略對準内 的至少一孔隙。 如申請專利範圍第1 @ 項之方法,其中進一步包含從該基材 貝口P表面上移除該殖入社播 /、八、、^構,隨後強迫該填入材料通過 q、入構中遮罩的開σ進人該基材内的至少—孔隙内。 2請專利_第5項之方法,其中從該基材移除該埴入 、-•。構,更包含從該基材的J頁部表面剝離該第一層 填入材料及遮罩。 ’、d 如申請專利範圍第5項之方法,其中從該基材頂部表面移 其中該填入結構係一可犧 其中進一步包含對齊該填 -12- 、申請專利範圍 除該填入結構,之後為將該基材頂部表面整平 如申請專利範圍第旧之方法,其中該第一層包各 出的材料:銅箱、銘、聚亞胺及聚合物薄膜。 範圍第1項之方法’其中該填入材料包含從如 :、、且斤造出的材料:環氧基樹脂、氰酸鹽_、 亞胺、氰酸鹽S旨環氧基樹脂、聚胺化物、苯并環 聚颯類、聚醚酮及彼等組合。 〈、、 10.如申請專利範圍第9項之方法’其中該填入材料進一牛 ^從如下群組所選出的粒子:二氧切、三氧化二二 乳化銘、亂化石夕、碳化石夕、氮化石朋、鑽石粉、破璃、 金、&、錫、叙、勤、瞬變液態粒子、經鑛銀 銅貝、經鑛銀之實龍璃球、經鑛銀之中空玻璃球 、鎳、鉬及鉑等。 1 1.如申請專利範圍第1項之方法 層。 12·如申請專利範圍第丨丨項之方法 13. 如申請專利範圍第1項之方法, 來構成該遮罩内的開口。 14. 如申請專利範圍第1項之方法, 该填入材料的一通路。 15. 如申請專利範圍第1項之方法,……的開口對 於該基材内的孔隙’以提’該填入材料與孔隙之間至 2〇~8〇%相通。 16·如申請專利範圍第1項之方法,其中該遮罩具有約㈣ 8. 9. 包 鋼 之 碳 其中該遮罩包含 箔 其中该箔膜層含有銅質c 其中係利用微影蝕刻處天 其中該遮罩内的開口構月 其中該遮罩内的開口對| 本紙張尺度咖中目@家鮮(CNS) A4規格㈣X297公 '13- 512419 A BCD 六、申請專利範園 mil範圍内的厚度。 17· ·如申請專利範圍第丨項之方法,.其中強迫該填入材料進入 一開孔,進一步包含對該結構及該基材施加/約 1)0 700 psilc圍的壓力,及約8〇_2〇〇π範圍的溫度。 18. —種構成一用來填入至少一基材内一孔隙之一結構之方 法,其中包含: 提供一第一層; 將一填入材料沉積於該第一層上面;以及 在該填入材料上面構成出一遮罩。 層穿透孔。 20.如申請專利範圍第18項之方法,其中該第一層包含從如 :群組所選出的材料:鋼羯、鋁、多元聚亞胺及聚合物 薄膜。 2L如中請專利範圍第18項之方法,其中該填人材料包 如下群組所選出的材料:環氧基樹脂、氰酸鹽黯 來亞胺、氰酸鹽醋環氧基樹脂、聚亞胺、笨并環丁 :·: 水/5風類、聚鱗g同及彼等組合。 22.如申請專利《以項之方法,其中該填人材料進 包含從如下群組所選出的粒子:二氧化矽 ^ 、氮化紹、氮切、碳切、氮㈣'鑽石粉 ^呂 銅、銀、金、鈀、錫、鉍 双’、 物鉍〜、鉛、瞬變液態粒子、細 之銅質、經鍍銀之實體玻璁抄 、二鍍銀 貝虹圾螭球、經鍍銀之中空 碳、鎳、鉬及鉑等。 碉球、 • 14- 本纸張尺度適财@ g家辟(CNS) Α4·(21()χ 297/gy A8 B8 C8 T--------- D8 六、申請專利範圍 '---- 23·如中請專利範圍第18項之方法,其中在該填人材料上構 成一遮罩進一步包含: 在該填入材料上沉積一羯膜層;以及 在該箔膜層内構成出至少一開口。 从如申請專利範圍第23項之方法,其中在該開口至少部分 地對齊於該基材内的孔隙。 2).如申明專利圍第23項之方法,其中該開口對齊於該基 材内的孔陽:,以提供該填入材料與孔隙之間至少Μ,% 相通。 6.如申明專利範圍第23項之方法,其中該遮罩具有約 0-25—2 mil範圍内的厚度。 27. —種用來填入至少一半導體基材内一孔隙之結構,i 包含: 一第一層; 一填入材料層位於該第一層上面;以及 一遮罩位於該填入材料層上面。 28·如申請專利範圍第27項之結構,其中該第一層包含從如 下群組所選出的材料:銅箔、鋁、聚亞胺及聚合物薄膜。 29. 如申請專利範圍第27項之結構,其中該填入材料包含從 如下群組所選出的材料:環氧基樹脂、氰酸鹽酯、雙馬 來亞胺、氰酸鹽酯環氧基樹脂、聚亞胺、苯并環丁烯、 聚砜類、聚醚酮及彼等組合。 30. 如申請專利範圍第29項之結構,其中該填入材料進一步 包含從如下群組所選出的粒子:二氧化矽、三氧化二链 -15- 本紙張尺度適用中國國家標準(CNS) A4規格(210X 297公釐) 六、申請專利範圍 .銅、銀 之銅質 碳、鎳 '破續、 、鉍鍍銀 破螭球、 把錫、鉍、鉛、瞬變液態粒_ 經錢銀之實體破璃球、經鐘銀之中$ 翻及翻等。 儿如申請專利範圍第27項之結構,其中該遮罩進 在該開口至少部分地對齊於該基材内的孔隙。' 32.如申請專利範圍第27項之結構,其中該開口對齊於該基 材内的孔隙,以提供該填入材料與孔隙之間至 _ 80%相通。 33.如申請專利範圍第27項之結構,其中該遮罩具有約〇 μ -2 mil範圍内的厚度。 -16· 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)
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US8724832B2 (en) | 2011-08-30 | 2014-05-13 | Qualcomm Mems Technologies, Inc. | Piezoelectric microphone fabricated on glass |
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US8811636B2 (en) | 2011-11-29 | 2014-08-19 | Qualcomm Mems Technologies, Inc. | Microspeaker with piezoelectric, metal and dielectric membrane |
US20130229777A1 (en) * | 2012-03-01 | 2013-09-05 | Infineon Technologies Ag | Chip arrangements and methods for forming a chip arrangement |
US9673131B2 (en) * | 2013-04-09 | 2017-06-06 | Intel Corporation | Integrated circuit package assemblies including a glass solder mask layer |
CN106206543A (zh) * | 2016-08-04 | 2016-12-07 | 上海交通大学 | 基于纳米氮化铝/聚酰亚胺复合材料转接板及其制备方法 |
CN110508957B (zh) * | 2019-09-09 | 2021-04-02 | 南昌航空大学 | 一种双层板结构的钎焊和瞬时液态扩散焊分步复合连接方法 |
CN113517224A (zh) * | 2021-07-09 | 2021-10-19 | 广东工业大学 | 一种通孔、盲孔互连结构成型工艺 |
CN117769163B (zh) * | 2023-12-26 | 2024-05-31 | 江苏富乐华半导体科技股份有限公司 | 一种铝薄膜电路基板制备方法 |
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US6037096A (en) * | 1998-05-26 | 2000-03-14 | International Business Machines Corporation | Film composition and method for a planar surface atop a plated through hole |
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KR100301818B1 (ko) * | 1999-06-29 | 2001-11-01 | 김영환 | 셀프 얼라인 포토리소그래피 및 그를 이용한 반도체 소자 제조방법 |
US6452117B2 (en) * | 1999-08-26 | 2002-09-17 | International Business Machines Corporation | Method for filling high aspect ratio via holes in electronic substrates and the resulting holes |
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US6599833B2 (en) | 2003-07-29 |
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