490745 經濟部智慧財產局員工消費合作社印製 A7 _B7_五、發明說明(1 ) 發明背景 發明領域 本發明大致上有關於一具有分離閘極之自對準雙重閘金 氧半場效電晶體(DG-MOSFET)。更進一步,本發明之頂部 及底部閘極可以利用不同材料形成。 相關技藝説明 雙重閘金氧半場效電晶體(DG-MOSFET)係一具有控制通 道中載子之一頂邵及一底部閘極之MOSFET。該雙重閘 MOSFET具有超過一傳統單閘MOSFET之一些優點:較高 傳導性、較低寄生電容、避免摻質變動效應及優秀的短隧 道效應。尤其,得到低至不須在通道區掺雜之20毫微米 通道長度之良好短通道特徵。此規避有關通道摻雜之所有 隧道崩潰、摻質量化及雜質裂開問題。 傳統系統已企圖製造一具有自對準於該通道區之頂部及 底部閘兩者之雙重閘結構。然而,沒有令人滿意的方法以 得到此自對準結構。先前努力一般落入下列類型中。一第 一類包含蝕刻矽(Si)成爲一柱狀結構及環繞著它沉積閘(垂 直場效電晶體(FET))。一第二類蝕刻一在絕緣體上矽(SOI) 膜成爲一薄棒,在該棒·兩邊製造該源極/汲極接點及在該 薄矽棒所有三表面上沉積該閘材料。另一方法牵涉到製造 一傳統單閘MOSFET,接著使用黏接及回蝕技術來形成該 第二閘。一第四傳統方法始於一薄SOI膜,圖案化一長條 及在它下面經由蚀刻該埋入之氧化物來挖一通道以形成一 懸掛式矽橋。接著,此方法完全繞著該懸掛式矽橋來沉積 -4- 請 先 閱 讀 背 面 之 注 意 事 項490745 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 _B7_ V. Description of the Invention (1) BACKGROUND OF THE INVENTION Field of the Invention The present invention relates generally to a self-aligned double gate metal-oxygen half field effect transistor (DG -MOSFET). Furthermore, the top and bottom gates of the present invention can be formed using different materials. Description of Related Techniques A double gate metal-oxide-semiconductor field-effect transistor (DG-MOSFET) is a MOSFET with one top and one bottom gate of a control channel. This double-gate MOSFET has some advantages over a conventional single-gate MOSFET: higher conductivity, lower parasitic capacitance, avoiding dopant variation effects, and excellent short tunneling effects. In particular, good short channel characteristics are obtained that are as low as 20 nm channel length without the need for doping in the channel region. This circumvents all tunnel collapse, doping quality, and impurity cracking issues related to channel doping. Conventional systems have attempted to make a dual gate structure with self-aligned top and bottom gates of the channel area. However, there is no satisfactory method to obtain this self-aligned structure. Previous efforts generally fall into the following categories. A first type consists of etching silicon (Si) into a columnar structure and depositing gates (vertical field effect transistors (FETs)) around it. A second type is to etch a silicon-on-insulator (SOI) film into a thin rod. The source / drain contacts are fabricated on both sides of the rod and the gate material is deposited on all three surfaces of the thin silicon rod. Another method involves manufacturing a conventional single-gate MOSFET, and then using bonding and etch-back techniques to form the second gate. A fourth conventional method begins with a thin SOI film, patterning a strip and digging a channel under it by etching the buried oxide to form a suspended silicon bridge. Then, this method deposits completely around the suspended silicon bridge. -4- Please read the notes on the back first
頁 訂 線 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 490745 A7 經濟部智慧財產局員工消費合作社印製 __B7_五、發明說明(2 ) 該閘材料。 所有上面方法具有嚴重的缺點。例如,該第一及第二需 求形成一 10毫微米厚度之垂直柱狀或矽棒且此係難以在 達到具有良好厚度控制之此尺寸並防止反應性離子蚀刻 (RIE)損害。而在該垂直例(第一)中,難以製造一低串接 電阻接觸到埋在該柱狀下之源極/汲極端。在另一例(第二) 中,該裝置寬度係受限於矽棒高度。在該第三例中,厚度 控制及頂部/底部閘自對準係主要問題。在該第四例中, 超過該閘長度的控制是不良的,且該二閘係電性連接而必 須由相同材料形成。 在此整合併入參考之1999年3月19日提申請號 09/272,297 (此後稱nChan,,),由 Κ· K. Chan、G· M· Cohen 、Y. Taur 、H.S.P. Wong共同提申之説明書名爲"Self-Aligned Double-Gate MOSFET by Selective Epitaxy and Silicon Wafer Bonding Techniques··使用一用於製造一具有自對準於 該通道區之頂部及底部閘兩者之雙重閘MOSFET結構之方 法。該製法規避大部份上述問題。但,該頂部及底部閘仍 是實質地連接著。此因該閘極材料係於一處理步驟中沉積 成爲一 π全環繞該通道"凋而發生。 這個在某些應用例中因下列理由而不受期待。第一,從 電路設計觀點而言,二電性分離閘極係較佳的。第二,該 底部閘及該頂部閘係主要由相同材料所形成,如此只有一 對稱性DG-M0SFET可以被製造。其中該底部閘材料係不 同於該頂部閘之非對稱性DG-MOSFET無法被製造。 請 先 閱 讀 背 面 之 注 意 事 項Page ordering This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 490745 A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs __B7_ V. Description of the invention (2) The brake material. All the above methods have serious disadvantages. For example, the first and second requirements form a vertical pillar or silicon rod with a thickness of 10 nm and it is difficult to reach this size with good thickness control and prevent reactive ion etching (RIE) damage. In this vertical example (first), it is difficult to make a low series resistance to contact the source / drain terminal buried under the pillar. In another example (second), the width of the device is limited by the height of the silicon rod. In this third example, thickness control and top / bottom gate self-alignment are major issues. In the fourth example, the control beyond the gate length is poor, and the two gate systems are electrically connected and must be formed of the same material. Application No. 09 / 272,297 (hereinafter referred to as nChan,) filed on March 19, 1999, incorporated herein by reference, jointly filed by KK K. Chan, GM Cohen, Y. Taur, and HSP Wong The instruction is named " Self-Aligned Double-Gate MOSFET by Selective Epitaxy and Silicon Wafer Bonding Techniques .... using a method for manufacturing a dual-gate MOSFET structure with self-aligned top and bottom gates in the channel region . The regulations avoid most of the above problems. However, the top and bottom gates are still physically connected. This occurs because the gate material is deposited in a processing step to form a π all around the channel. This is not expected in some applications for the following reasons. First, from the point of view of circuit design, a two-electrically separated gate is better. Second, the bottom gate and the top gate system are mainly formed of the same material, so that only a symmetrical DG-MOSFET can be manufactured. The bottom gate material is different from the asymmetric DG-MOSFET of the top gate and cannot be manufactured. Please read the notes on the back first
頁 訂 線 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 490745 A7 B7 五、發明說明(3 ) Chan揭示在形成一懸掛式矽橋(該通道)後跟著均勻環繞 E來沉積該閘極材料以形成一"全環繞該通道,,閘極。爲了 得到一良好臨界電壓控制,該通道厚度應減薄至3_5毫微 米。不清楚是否這類薄橋可以—夠高良率來處理。如此, 這會強加一限制在該Chan建議之製法上。 因此,有一用於沉積獨立頂部及底部閘以形成一自對準 DG-MOSFET之需求。這類結構將產生許多優點。例如, 該獨立形成之閘極允許該閘極電性分離;由改變材料及厚 度來形成及提供一平坦化結構使它易於連揍該裝置。此 外,有一用於允許形成一非常薄通道之一 dg_m〇sfet之 (請先閱讀背面之注意事項再本頁) -裝 太 需求。 發明概述 經濟部智慧財產局員工消費合作社印製 因此,本發明之一目的係提供一製造一雙閘極積體電路 之結構及方法,其包含在該通道層每一邊上形成一具有一 通迢層及第一絕緣層之層壓結構、在該層壓結構中形成開 口、在孩開口中形成汲極及源極區、移去部份該層壓結構 田下路出之通迢層之一第一部份、在該通道層上形成—第 一閘極介電層、在該第一閘極介電層上形成一第一閘極、 令去郅份该層壓結構留下露出之通道層之一第二部份、在 咸通运層上形成一第二閘極介電層、在該第二閘極介電層 上形成一第二閘極、使用自對準離子植入來摻雜該汲極及 源極區,其中該第一閘極及該箄二閘極係各自形成,彼此 分離。 咸閘極典型係由二氧化矽形成,但它可由其它介電材料 -6. 本紙張尺錢財_家標準(CNS)A4規格7J10 x 297公^7 線. 490745 經濟部智慧財產局員工消費合作社印製 ΚΙ _Β7_五、發明說明(4 ) 形成。同時,與該頂部閘相關之閘介電質係獨立於相關於 該底邵閘之閘介電質。如此,該閘介電可以是不同的厚度 及材料。 圖式之簡單説明 前述及其它目的、觀點及優點將從參考圖式之下面詳細 説明之本發明一較佳具體實施例中有較佳的了解,其中·· 圖1係一描述用來製造一薄堆疊之一部份沉積及黏接法 之示意圖; 圖2係一描述用來製造一薄堆疊之一部份沉積及黏接法 之示意圖; 圖3係一描述用來製造一薄堆疊之一部份沉積及黏接法 之示意圖; 圖4係一描述用來製造一薄堆疊之一部份沉積及黏接法 之示意圖; 圖5係一描述用來製造一薄堆疊之一部份沉積及黏接法 之示意圖; 圖6係一描述用來製造一薄堆疊之一部份沉積及黏接法 之示意圖; .圖7係一描述沿著圖8中之L-L線剖面之示意圖; / 圖8係一描述一根據本發明製造之DG-MOSFET頂視示 意圖; 圖9係一描述沿著圖10中之L-L線剖面之示意圖; 圖10係一描述一根據本發明製造之DG-MOSFET頂視及 利用磊晶法延伸該SOI通道至該源極及汲極區之示意圖; (請先閱讀背面之注意事項再 ^—— 本頁) ·. _線· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(5) 圖11係一描述該邊壁間隔物之示意圖; 圖12係一描述以該源極/汲極材料填充該源極及汲極溝 槽並接著利用CMP作它的平坦化之示意圖; 圖13係一描述該源極及没極凹部之示意圖; 圖14係一描述填充一介電材料之源極及汲極凹部區之 示意圖; 圖15係一描述蚀刻該頂部氮化物膜之示意圖; 圖16係一描述邊壁形成之示意圖, 圖17係一描述長成該頂部閘介電質後之結構示意圖; 圖18係一描述沉積該頂部閘材料及利用CMP作它的平 坦化後之結構示意圖; 圖19係一描述用該氮化物硬遮罩來定義該裝置平台之 示意圖; 圖20係一描述沿著圖19中之L-L線剖面之示意圖; 圖21係一描述該平台蝕刻後沿著L-L線之結構示意圖; 圖22係一描述該平台蝕刻後沿著W-W線之結構示意 •圖; 圖23係一描述沿著L-L線之邊壁示意圖; .圖24係一描述沿著W-W線之邊壁示意圖; / 圖25係一描述該平台蝕刻持續至該盒形中後沿著L-L線 之結構示意圖; 圖26係一描述該平台蝕刻持,至該盒形中後沿著L-L線 之結構示意圖; 圖27係一描述沿著L-L線之結構並利用氧化來絕緣該露 (請先閱讀背面之注意事項再3^本頁) 獅太 訂: --線· 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 490745Page Alignment This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 490745 A7 B7 V. Description of the invention (3) Chan revealed that a suspension silicon bridge (the channel) is formed, followed by a uniform surround E To deposit the gate material to form a " all around the channel, the gate. In order to obtain a good threshold voltage control, the channel thickness should be reduced to 3-5 nanometers. It's unclear whether such thin bridges can be handled with high yields. As such, this would impose a restriction on the system proposed by Chan. Therefore, there is a need for depositing independent top and bottom gates to form a self-aligned DG-MOSFET. This type of structure will yield many advantages. For example, the independently formed gate allows the gate to be electrically separated; forming and providing a planarized structure by changing the material and thickness makes it easy to connect the device. In addition, there is a dg_m0sfet for allowing the formation of a very thin channel (please read the precautions on the back before this page)-installation requirements. Summary of the invention Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economics Therefore, one object of the present invention is to provide a structure and method for manufacturing a double gate integrated circuit, which includes forming a passivation layer on each side of the channel layer And the first insulating layer of the laminated structure, forming an opening in the laminated structure, forming a drain and source region in the opening of the child, removing a part of the laminated layer from the laminated structure A part is formed on the channel layer—a first gate dielectric layer, a first gate is formed on the first gate dielectric layer, so that the laminated structure leaves an exposed channel layer A second part, forming a second gate dielectric layer on the salt transport layer, forming a second gate on the second gate dielectric layer, and doping using self-aligned ion implantation In the drain and source regions, the first gate and the second gate are formed separately from each other. The salt gate is typically formed of silicon dioxide, but it can be made of other dielectric materials. This paper rule Money_Household Standard (CNS) A4 size 7J10 x 297 meters ^ 7 lines. 490745 Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs Printing KI_Β7_ V. Description of Invention (4) Formation. At the same time, the gate dielectric related to the top gate is independent of the gate dielectric related to the bottom gate. As such, the gate dielectric can be of different thicknesses and materials. Brief Description of the Drawings The foregoing and other objects, viewpoints, and advantages will be better understood from a preferred embodiment of the present invention, which is described in detail below with reference to the drawings. Schematic diagram of a part of a thin stack deposition and adhesion method; Figure 2 is a schematic diagram describing a part of the thin stack deposition and adhesion method; Figure 3 is a diagram of a thin stack Schematic diagram of partial deposition and adhesion method; Figure 4 is a schematic diagram describing a part of the deposition and adhesion method used to make a thin stack; Schematic diagram of the bonding method; Figure 6 is a schematic diagram describing a part of the deposition and bonding method used to make a thin stack; Figure 7 is a schematic diagram illustrating a cross section along the LL line in Figure 8; / Figure 8 FIG. 9 is a schematic diagram illustrating a top view of a DG-MOSFET manufactured according to the present invention; FIG. 9 is a schematic diagram illustrating a cross-section taken along line LL in FIG. 10; Using the epitaxial method to extend the SOI channel to the source Schematic diagram of the drain region; (Please read the precautions on the back before ^ —— this page) ·. _Line · This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) A7 B7 Ministry of Economy Wisdom Printed by the Employees' Cooperative of the Property Bureau V. Description of the invention (5) Figure 11 is a schematic diagram describing the side wall spacer; Figure 12 is a description of filling the source and drain trenches with the source / drain material and Then use CMP as its schematic diagram; Figure 13 is a schematic diagram describing the source and non-recessed recesses; Figure 14 is a schematic diagram describing the source and drain recesses filled with a dielectric material; Figure 15 is A schematic diagram describing the etching of the top nitride film; FIG. 16 is a schematic diagram describing the formation of the side wall, FIG. 17 is a schematic diagram describing the structure after the top gate dielectric is grown; FIG. 18 is a diagram illustrating the deposition of the top gate material And a schematic diagram of the structure after using CMP for its planarization; FIG. 19 is a schematic diagram describing the use of the nitride hard mask to define the device platform; FIG. 20 is a schematic diagram illustrating a section along the LL line in FIG. 19; Figure 21 describes this Figure 22 is a schematic diagram of the structure along the LL line after the table is etched; Figure 22 is a diagram illustrating the structure along the WW line after the platform is etched; Figure 23 is a schematic diagram of the side wall along the LL line; Figure 24 is a description Schematic diagram of the side wall along the WW line; / Figure 25 is a schematic diagram illustrating the structure along the LL line after the platform has been etched into the box; Figure 26 is a schematic depicting the platform etched to the rear edge of the box The schematic diagram of the structure along the LL line; Figure 27 is a description of the structure along the LL line and the oxidation is used to insulate the dew (please read the precautions on the back first and then 3 ^ this page). Applicable to China National Standard (CNS) A4 (210 X 297 mm) 490745
五、發明說明(6 出源極及没極邊壁之示意圖; 圖28係一描述沿著W-W蚱 > 社4巷·立丨m p 、口有w νν、、杲 < 結構並利用氧化來絕緣該 露出源極及没極邊壁之示意圖; 圖29係一描述利用濕蝕刻移去該底部氮化物膜後沿著 L-L線之結構示意圖; 圖30係一描述利用濕蝕刻移去該底部氮化物膜後沿著 W-W線之結構示意圖; 圖31係一描述在長成該底部閘介電質、沉積該底部閘 材料及利用CMP作它的平坦化後沿著L_L線之結構示意 圖; 圖32係一描述在長成該底部閘介電質、沉積該底部閘 材料及利用CMP作它的平坦化後沿著w_w線之結構示意 圖; 圖33係一描述自該源汲極凹部區中移去該介電質並形 成一邊壁後沿著L-L線之結構示意圖; 圖34係一描述自該源汲極凹部區中移去該介電質並形 成一邊壁後沿著W-W線之結構示意圖; 圖35係一描述沿著L-L線之自對準源極/汲極植入之示 意圖; 圖36係一描述沿著L-L線之自對準矽化物形成之示意 圖; 圖37係一描述沿著L-L線之自對準矽化物形成之示意 圖; 圖3 8係一描述沿著L-L線該凹入源極及汲極區係以一介 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再||^本頁) -裝 太 --線· 經濟部智慧財產局員工消費合作社印製 490745 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(7 ) 電材料重填充之示意圖; 圖39係一描述用於蝕刻該過多底部閘材料之氮化物硬 遮罩中沿著L-L線之頂視示意圖; 圖40係一描述用於蝕刻該過多底部閘材料之氮化物硬 遮罩中沿著W-W線之頂視示意圖; 圖41係一描述沿著L-L線利用一介電質沉積及CMP作 違裝置之純化及平坦化之示意圖; 圖42係一描述沿著w_W線利用一务電質沉積及CMP作 該裝置之鈍化及平坦化之示意圖; 圖43係一描述沿著l_L線利用一介電質沉積及CMP作 該裝置之鈍化及平坦化之示意圖; 圖44係一描述沿著W-W線利用一介電質沉積及CMP作 該裝置之鈍化及平坦化之示意圖; 圖45係一描述用來接觸該裝置源極、汲極及該頂部及 底部閘極之接觸孔(通孔)開口之示意圖; 圖46係一描述用來接觸該裝置源極、汲極及該頂部及 底部閘極之接觸孔(通孔)開口之示意圖; 圖47係一描述該接觸孔(通孔)開口及用來接觸該裝置 哼極、汲極及該頂部及底部閘極之金屬化之示意圖; 圖48係一根據本發明沿著w - w線之部份完成結構之示 意圖;及 圖49係一本發明結構之示意頂視圖。 發明之較佳具體實施例詳細説明 下列説明一具有電性分離頂部及底部閘極之自對準雙重 -10- (請先閱讀背面之注意事項再3^本頁) 士 L5J· --線- 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) 490745 A7 B7 五、發明說明(8 ) 閘金屬氧化物半導體(DG-MOSFET)及其製造方法。甚者, 該頂部及底部閘極包括不同的材料。 如圖1-6所述,本發明始於形成一串列層。第一,本發 明在一單晶圓5 A上形成一薄二氧化矽1 (例如,約2毫微 米厚),其係稱之爲該施體晶圓。第二,在該二氧化矽層 1上形成一層氮化矽2 (其可以是例如約1〇〇毫微米厚)。 第三,在該氮化矽層2上形成一厚(例如,約400毫微米) 二氧化矽層3 。第四,該晶圓係黏接至一操作晶圓4。該 黏接係使用標準的矽晶圓黏接技術,例如,硼蚀停阻、 smartCut及那些熟知此項技術之人士所熟知之技術(一黏接 技術上之詳細討論見於在此整合參考之1997年Kluwer學 術出版社出版之第2版由Jean-Pierre Colinge所著之Silicon-On-Insulator Technology)來執行。接著,該SOI層5係形成 至用於該M0SFET通道所需之厚度。例如,若使用該 smartCut技術,則一薄秒層係自該施體晶圓5 A表面傳送 至該操作晶圓4上。該傳送之碎層典型地係黏接在一如二 氧化矽之絕緣薄膜上,因而稱之爲在絕緣體上矽(SOI)。 該傳送之SOI膜厚度係由部份該smartCut技術之氫植入深 度所決定。一旦該SOI膜被傳送至該操作晶圓4上,可進 一步利用氧化及條化來使之變薄。該SOI膜厚度典型地係 利用橢圓度量或利用X射線繞射技術(見在此整合參考之 1999 年 8 月由 G.M· Cohen et al 所著之 Applied Physics Letters 中第75(6)期第787頁)來監視。 接著,在該SOI層5上形成一薄二氧化矽6層(約2毫微 -11 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再辑寫本頁) :® 經濟部智慧財產局員工消費合作社印制衣 B7 五、發明說明(9 ) 米)。此係接著在該二氧化矽層6上形成一厚氮化矽7層 (例如,約150毫微米)。 在該第一串列層被完成後,本發明蝕刻二區域8於該堆 叠膜中。如圖7及8中所述,蝕刻停阻(或其它類似控制 特徵)係定位距該埋入氧化物(B〇X)3某些距離。在此二區 域間之距離將成爲該製造之MOSFET閘長度(Lg)。 本揭示爲了清晰而沿著不同剖面線説明本發明結構及方 法。例如,圖 7、9、11-18、20、21、23、25、27、 29、31、33-38、40、41、43、45 及 47 係圖 8 及 9 之頂 郅圖沿著L-L線所切之示意圖。 本發明開始一系列步驟以重塑該蝕刻區。第一,如圖9 及10所述,一磊晶矽(epi)延伸9係選擇性地成長於該單晶 體SOI 5通道外。該epi延伸9延伸至該蝕刻區8且環繞該 蝕刻區整個四周成長。該epi延伸9尺寸最好係約爲5〇毫 微米。延伸也可利用成長例如鍺化矽、碳鍺化矽或那些熟 知此項技術之人士所熟知之其它合適材料之其它合金來實 現0 經濟部智慧財產局員工消費合作社印製V. Description of the invention (6 Schematic diagram of the source and non-polar walls; Figure 28 is a description of the structure along the WW grasshopper> She 4 Lane · mp, mouth w νν, 杲 < structure and the use of oxidation to Schematic diagram of insulating the exposed source and non-electrode sidewalls; Figure 29 is a schematic diagram illustrating the structure along the LL line after the bottom nitride film is removed by wet etching; Figure 30 is a schematic diagram illustrating the removal of the bottom nitrogen by wet etching Schematic diagram of the structure along the WW line after the formation of the film; FIG. 31 is a schematic diagram of the structure along the L_L line after growing the bottom gate dielectric, depositing the bottom gate material, and flattening it with CMP; FIG. 32 It is a schematic diagram describing the structure along the w_w line after the bottom gate dielectric is grown, the bottom gate material is deposited, and CMP is used to planarize it. The structure of the dielectric material along the LL line after forming a side wall; FIG. 34 is a schematic diagram of the structure of the dielectric material along the WW line after removing the dielectric from the source drain recess region; Series 35 describes self-aligned source / drain implantation along the LL line Schematic diagram; Figure 36 is a schematic diagram describing the formation of self-aligned silicide along the LL line; Figure 37 is a schematic diagram describing the formation of self-aligned silicide along the LL line; The recessed source and drain regions are based on a paper size that applies the Chinese National Standard (CNS) A4 (210 X 297 mm) (please read the precautions on the back first || ^ this page)- --Line · Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 490745 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (7) Schematic diagram of refilling of electrical materials; Figure 39 is a description for etching this Top schematic view along the LL line in a nitride hard mask with excessive bottom gate material; FIG. 40 is a schematic top view illustrating the WW line in a nitride hard mask with excessive bottom gate material; FIG. 41 is a schematic diagram describing the purification and planarization of a device using a dielectric deposition and CMP along the LL line; FIG. 42 is a schematic depicting the use of a dielectric deposition and CMP as a passivation for the device along the w_W line Schematic diagram of flattening; Figure 43 A schematic diagram describing the passivation and planarization of the device using a dielectric deposition and CMP along the l_L line; FIG. 44 is a description depicting the passivation and planarization of the device using a dielectric deposition and CMP along the WW line Schematic diagram; Figure 45 is a schematic diagram describing the contact holes (through holes) openings used to contact the source and drain of the device and the top and bottom gates; Figure 46 is a diagram depicting the source and drain contacts of the device Schematic diagram of the contact hole (through hole) opening of the electrode and the top and bottom gate electrodes; FIG. 47 is a diagram describing the opening of the contact hole (through hole) and the contact used to contact the hum, drain and top and bottom gates of the device; Schematic diagram of metallization; Figure 48 is a schematic diagram of a partially completed structure along the line w-w according to the present invention; and Figure 49 is a schematic top view of the structure of the present invention. The preferred embodiment of the invention is described in detail below. A self-aligned double with an electrically separated top and bottom gates -10- (Please read the precautions on the back before 3 ^ this page) 士 L5J · --- This paper size applies to China National Standard (CNS) A4 specification (210 x 297 mm) 490745 A7 B7 V. Description of the invention (8) Gate metal oxide semiconductor (DG-MOSFET) and its manufacturing method. Furthermore, the top and bottom gates include different materials. As shown in Figures 1-6, the invention begins with the formation of a series of layers. First, the present invention forms a thin silicon dioxide 1 (for example, about 2 nanometers thick) on a single wafer 5 A, which is referred to as the donor wafer. Second, a layer of silicon nitride 2 (which may be, for example, about 100 nanometers thick) is formed on the silicon dioxide layer 1. Third, a thick (eg, about 400 nm) silicon dioxide layer 3 is formed on the silicon nitride layer 2. Fourth, the wafer is bonded to an operation wafer 4. The bonding uses standard silicon wafer bonding techniques, such as boron etch stop, smartCut, and those familiar with those skilled in the art (a detailed discussion of bonding techniques can be found in 1997 incorporated herein by reference) The second edition of Kluwer Academic Press published by Silicon-On-Insulator Technology by Jean-Pierre Colinge. Next, the SOI layer 5 is formed to a thickness required for the MOSFET channel. For example, if the smartCut technology is used, a thin second layer is transferred from the surface of the donor wafer 5 A to the operation wafer 4. The transmitted fragment is typically adhered to an insulating film such as silicon dioxide, and is therefore referred to as silicon on insulator (SOI). The thickness of the transferred SOI film is determined by the hydrogen implantation depth of part of the smartCut technology. Once the SOI film is transferred onto the operation wafer 4, it can be further thinned by oxidation and striping. The thickness of the SOI film is typically measured using ellipse or X-ray diffraction technology (see here incorporated by reference, August 1999, Applied Physics Letters by GM Cohen et al, Issue 75 (6), p. 787 ) To monitor. Next, a thin layer of silicon dioxide 6 is formed on the SOI layer 5 (approximately 2 nanometers-11-this paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm)) (Please read the note on the back first) Matters reprinted on this page): ® Printed clothing B7 by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (9) m). This system then forms a thick silicon nitride layer 7 (for example, about 150 nm) on the silicon dioxide layer 6. After the first tandem layer is completed, the present invention etches two regions 8 in the stacked film. As shown in Figures 7 and 8, the etch stop (or other similar control feature) is positioned at some distance from the buried oxide (BOX) 3. The distance between these two regions will be the gate length (Lg) of the MOSFET manufactured. This disclosure illustrates the structure and method of the present invention along different section lines for clarity. For example, Figures 7, 9, 11-18, 20, 21, 23, 25, 27, 29, 31, 33-38, 40, 41, 43, 45, and 47 are top views of Figures 8 and 9 along LL Schematic illustration of the line cut. The invention begins a series of steps to reshape the etched area. First, as shown in FIGS. 9 and 10, an epitaxial silicon (epi) extension 9 system selectively grows outside the single crystal SOI 5 channel. The epi extension 9 extends to the etched area 8 and grows around the entire circumference of the etched area. The epi extension 9 is preferably about 50 nm in size. Extensions can also be achieved by growing other alloys such as silicon germanium, silicon carbide germanium, or other suitable materials known to those skilled in the technology.
接著,本發明如圖11所示地在該蚀刻區8之邊壁上形 成邊壁間隔物10。此係利用在整個結構上沉積一介電質 (未含於圖形中)來執形。此介電質厚度決定該所致之間隔 物10厚度。該介電質也可以是一組合物(例如,接著沉積 氧化物及氮化物層)以提供蝕刻選擇性。在一較佳具體實 施例中,反應離子蝕刻係用來形成邊壁間隔物10。且, 等向蝕刻(反應離子蝕刻或濕化學蚀刻)係執行以自該S0I -12- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 490745 A7 B7 五、發明說明(1〇) 通迢I露出矽延伸中移去剩餘間隔物介電質。 接著’如圖12所示,本發明形成源極/汲極區11。此係 先將非結晶矽或多晶矽11沉積至該蝕刻區8中。如圖12 所述’孩非結晶秒係沉積至該非結晶矽位準係高於該氮化 物7頂邵表面爲止。第二,使用化學-機械拋光(CMP)來平 坦化該頂部表面。該CMP製程主要移去非結晶矽並選擇 氮化物7 °接著,如圖13所述,使用反應離子蝕刻該源 極/没極區11中之矽成爲凹部12。最後,如圖14所示, /几積一介電質13(例如氧化物)至該凹部區I〗,致使該介 電質完全符合該凹部區12。接下來,利用CMP平坦化該 介電質。 經濟部智慧財產局員工消費合作社印制衣 同時’本發明重塑如圖15所示之結構頂部。此被執 行’第一’利用濕化學蚀刻(例如,熱磷酸)移去該頂部氮 化物7。第二’如圖16所述形成邊壁μ。該壁係利形成 於均勻沉積一介電質至該整個結構上並接著蚀刻該介電質 以形成邊壁。該介電質厚度決定該邊壁14厚度。第三, 利用濕化學蝕刻(例如,氫氟酸)移去該頂部犧牲墊氧化物 ό °接著,一頂部閘介電質15係成長於如圖17所示之s〇i 通道5頂部表面上。該·頂部閘材料16 (例如,摻雜多晶矽 或鹤)係均勻沉積以形成如圖18所示之閘極。最後,化學 機械拋光被用來平坦化該頂部表面。該CMP製程使用一 選擇氮化物7之泥漿以主要移去該頂部閘材料。 接著,本發明放置一平台硬遮罩17至如圖19及2〇所示 之結構上。該平台硬遮罩係由一最好約爲1〇〇毫微米厚之 -13- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A7 五、發明說明(11 )Next, the present invention forms a side wall spacer 10 on the side wall of the etched area 8 as shown in FIG. This system uses a dielectric (not included in the pattern) deposited on the entire structure to perform the shape. The thickness of the dielectric determines the thickness of the spacers 10 caused. The dielectric may also be a composite (e.g., an oxide and nitride layer is then deposited) to provide etch selectivity. In a preferred embodiment, a reactive ion etch system is used to form the sidewall spacers 10. In addition, isotropic etching (reactive ion etching or wet chemical etching) is performed from this SOI -12- This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 490745 A7 B7 V. Description of the invention ( 1) The remaining spacer dielectric is removed during the silicon extension by exposing the silicon. Next, as shown in FIG. 12, the present invention forms a source / drain region 11. This system first deposits amorphous silicon or polycrystalline silicon 11 into the etched region 8. As shown in FIG. 12, the amorphous silicon is deposited until the amorphous silicon level is higher than the surface of the nitride 7. Second, chemical-mechanical polishing (CMP) was used to flatten the top surface. The CMP process mainly removes amorphous silicon and selects nitride 7 °. Then, as shown in FIG. 13, the silicon in the source / inverted region 11 is etched using reactive ions to form the recess 12. Finally, as shown in FIG. 14, a dielectric 13 (such as an oxide) is accumulated to the concave region I, so that the dielectric completely conforms to the concave region 12. Next, the dielectric is planarized using CMP. At the same time, the present invention reshapes the top of the structure shown in FIG. 15. This is performed 'first' to remove the top nitride 7 using wet chemical etching (e.g., hot phosphoric acid). Second 'forms the side wall µ as shown in FIG. The wall is formed by uniformly depositing a dielectric onto the entire structure and then etching the dielectric to form a side wall. The thickness of the dielectric determines the thickness of the side wall 14. Third, the top sacrificial pad oxide is removed by wet chemical etching (for example, hydrofluoric acid). Next, a top gate dielectric 15 is grown on the top surface of the soi channel 5 as shown in FIG. 17. . The top gate material 16 (for example, doped polycrystalline silicon or crane) is uniformly deposited to form a gate electrode as shown in FIG. 18. Finally, chemical mechanical polishing is used to planarize the top surface. The CMP process uses a slurry of selective nitride 7 to primarily remove the top gate material. Next, the present invention places a platform hard mask 17 on the structure shown in FIGS. 19 and 20. The platform hard mask is made of a thickness of preferably about 100 nanometers. -13- The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) A7 5. Description of the invention (11)
沉積氮化膜所組成並接著被圖案化。圖22、24、26、 28、30、32、42、44、46 及 48 係如圖 19 所示沿 W-W 線之剖面圖。 更特別地,本發明使用該平台硬遮罩丨7來隔離個別裝 置。該結構係如下列地圖案化:(1)以反應離子蝕刻(RIE) 钱刻過該SOI膜並停阻在圖21及22所示之氮化物上;⑺ 均勻地在該整個結構上沉積一例如最好約爲75毫微米之 低溫氧化物(LT0)之介電質及蝕刻該介電質以形成如圖23 及24所示之一邊壁ι8 ; (3)利用蚀刻某距離來完成該平台 蚀刻成爲如圖25及26所示之BOX 3。該底部氮化物2邊 壁在本製程期間也顯露出。 如圖27及28所述,本發明長出一熱氧化物19以隔絕該 露出源極及汲極邊壁。接著,如圖29及3〇所述,本發明 利用濕化學蝕刻(例如,熱磷酸)移去該底部氮化物2及頂 郅氮化物硬遮罩17。移去該底部氮化物2形成一沿著該 裝置寬度方向之通道20及一沿著該長度方向之懸掛橋。 同時,該底部犧牲墊氧化物1利用濕化學蝕刻(例如,氫 氟添加物)來移去。 接著,如圖31及32所述,本發明形成該底部閘極22。 此係經由在該SOI通道5之底表面上之第一成長底部閘介 電質21來達成。該底部閘材料22 (例如,摻雜多晶矽、鎢 等等)被均勻沉積以形成該底部閘極。接著,使用CMP來 平坦化該頂部表面。該CMP處理主要移去該底部閘材料 並選至該LT0 13。 14- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) 丹填寫士 · 經濟部智慧財產局員工消費合作社印製 A7 --—-— B7_____ — 五、發明說明(l2 ) 如圖33所示,本發明蝕刻該源極/汲極蓋介電質LT〇 13 。如圖34所示,本發明均勻地在該整個結構上沉積一介 電質以形成邊壁23。又再次地,此介電質厚度決定該產 生之間隔物厚度。接著蝕刻該介電質以形成該最終的邊壁 結構23。 接著,如圖35所示,本發明使用一自對準離子植入24 來摻雜源極/汲極區11以高濃度摻雜矽。爲了遮罩來自該 離子植入該soi通道區,使用該頂部多閘極16作爲一自對 準植入遮罩。該邊壁間隔物23將自該通道區位移該源極/ 汲極植入。該植入係接著一快速熱回火以活化該摻雜物。 經濟部智慧財產局員工消費合作社印製 接著,如圖37所示,施用一自對準矽化物處理以形成 覆蓋該源極/汲極及閘極11之矽化物26。此係使用那些熟 知此項技術之人士所熟知之任何標準處理方法來完成。例 如,在用於該矽化物之備製中,一如姑或鈦之金屬25係 如圖36所示地均勻沉積在整個結構上並將該結構加熱。 在沉積該矽化物後,如圖38所示,一如LTO之介電質被 均勻地沉積覆蓋在該矽化物以形成一 LTO蓋27。此係跟 著利用CMP來平坦化該頂部表面。該CMP處理主要移去 該介電質材料27並選至該矽化物26及/或該閘極材料16 及22。因一限度選擇該CMP處理,某些或全部的閘極矽 化物26會被移去。此例中,該自對準矽化物處理會被重 複以形成一新閘極矽化物。 接著,該底部閘極22被終止化。第一,一最好約爲100 毫微米之氮化物或LTO膜27被沉積並接著利用光刻法來 -15- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) " ~ ~ 490745 A7A nitride film is deposited and then patterned. Figures 22, 24, 26, 28, 30, 32, 42, 44, 46, and 48 are cross-sectional views taken along line W-W shown in Figure 19. More specifically, the present invention uses the platform hard mask 7 to isolate individual devices. The structure was patterned as follows: (1) The SOI film was etched through reactive ion etching (RIE) and stopped on the nitride shown in Figures 21 and 22; ⑺ uniformly deposited a For example, a dielectric of low temperature oxide (LT0) of about 75 nanometers is preferable and the dielectric is etched to form a side wall ι8 as shown in Figs. 23 and 24; (3) the platform is completed by etching a certain distance Etching becomes BOX 3 as shown in Figs. The bottom nitride 2 side wall is also exposed during this process. As shown in FIGS. 27 and 28, a thermal oxide 19 is grown in the present invention to isolate the exposed source and drain walls. Next, as shown in FIGS. 29 and 30, the present invention removes the bottom nitride 2 and the top nitride hard mask 17 by wet chemical etching (for example, hot phosphoric acid). The bottom nitride 2 is removed to form a channel 20 along the width of the device and a suspension bridge along the length. At the same time, the bottom sacrificial pad oxide 1 is removed using a wet chemical etch (for example, a hydrofluoric additive). Next, as shown in FIGS. 31 and 32, the present invention forms the bottom gate electrode 22. This is achieved by a first growing bottom gate dielectric 21 on the bottom surface of the SOI channel 5. The bottom gate material 22 (eg, doped polycrystalline silicon, tungsten, etc.) is uniformly deposited to form the bottom gate. Next, CMP is used to planarize the top surface. The CMP process mainly removes the bottom gate material and selects it to the LT0 13. 14- This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 public love) (Please read the precautions on the back before filling out this page) Dan Filler · Intellectual Property Bureau, Ministry of Economic Affairs, Consumer Consumption Cooperative, Printing A7- -—-— B7_____ — V. Description of the Invention (l2) As shown in FIG. 33, the present invention etches the source / drain cap dielectric LT〇13. As shown in FIG. 34, the present invention uniformly deposits a dielectric on the entire structure to form the side wall 23. Again, this dielectric thickness determines the thickness of the resulting spacer. The dielectric is then etched to form the final sidewall structure 23. Next, as shown in FIG. 35, the present invention uses a self-aligned ion implantation 24 to dope the source / drain regions 11 to dope silicon at a high concentration. To mask the soi channel region from the ion implantation, the top multi-gate 16 is used as a self-aligned implantation mask. The side wall spacer 23 will be implanted by displacing the source / drain from the channel region. The implant is then subjected to a rapid thermal tempering to activate the dopant. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Next, as shown in FIG. 37, a self-aligned silicide treatment is applied to form a silicide 26 covering the source / drain and gate 11. This is done using any standard treatment method known to those skilled in the art. For example, in the preparation for the silicide, a metal 25 such as titanium or titanium is uniformly deposited on the entire structure as shown in Fig. 36 and the structure is heated. After depositing the silicide, as shown in FIG. 38, a dielectric such as LTO is uniformly deposited on the silicide to form an LTO cover 27. This is followed by using CMP to planarize the top surface. The CMP process mainly removes the dielectric material 27 and selects the silicide 26 and / or the gate materials 16 and 22. Due to the limited selection of this CMP process, some or all of the gate silicide 26 will be removed. In this example, the self-aligned silicide process is repeated to form a new gate silicide. Then, the bottom gate electrode 22 is terminated. First, a nitride or LTO film 27, preferably about 100 nanometers, is deposited and then lithographically used to -15- This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 public love) " ~ ~ 490745 A7
五、發明說明(l3) 圖案化以形成一定義如圖39之頂視圖中所示及圖4〇中沿 著L_L線剖面之底部閘區28之硬遮罩。第二,該超額底部 閘極材料22係下蝕至該B0X 3,而如圖“及“所示沉積 一厚鈍化介電質29。再使用CMp來平坦化該頂部表面。 該CMP處理主要移去該介電質材料29並選擇不移去該氮 化物硬遮罩28。一第二鈍化介電質3〇係接著如圖43及44 所示地被沉積。 接著,如圖45及46所示,利用光刻法圖案化及蚀刻使 接觸洞口 31形成在該源極及汲極1]L上,而接觸洞口 32被 蚀刻覆盍在該二閘極16、22上。金屬化33被接著沉積並 接著圖案化以形成如圖47及48所示地對該源極、該汲極 及该底邵及頂邵閘極之電接觸。若該閘極長度係非常短, 可施用二階金屬化以允許對該頂部閘極接觸用之更鬆設計 規則。圖49顯示該完整結構之頂視圖。 經濟部智慧財產局員工消費合作社印製 超過習知技藝之許多好處係利用本發明特定改進來達 成。第一,本發明以二分開步驟沉積該頂部及底部並產生 電性分離之頂邵及底邵,其導致一些優勢。例如,該底部 閘極可用來控制遠臨界電壓’藉此允許一用於低電流應用 之混合臨界電壓(Vt)電路。 此結構也允許用於增加該電路密度。當閘極係電性分離 時’遠雙閘極MOSFET包括一具有二輸入閘之四終端裝 置。如此,一單裝置可用來配置如一反及閘(nFET)或一反 及閘(pFET)細胞之二位元邏輯操作。配置這些二位元邏輯 函數典型地每細胞需要二標準MOSFET。在該電路密度中 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 490745 A7V. Description of the Invention (13) Patterning to form a hard mask defining a bottom gate region 28 as shown in the top view of FIG. 39 and the section along the line L_L in FIG. 40. Second, the excess bottom gate material 22 is etched down to the B0X 3, and a thick passivation dielectric 29 is deposited as shown in "" and "". Then use CMP to flatten the top surface. The CMP process primarily removes the dielectric material 29 and chooses not to remove the nitride hard mask 28. A second passivation dielectric 30 is then deposited as shown in Figs. Next, as shown in FIGS. 45 and 46, a contact hole 31 is formed on the source and drain electrodes 1] L by patterning and etching using photolithography, and the contact hole 32 is etched and covered on the two gate electrodes 16, 22 on. Metallization 33 is then deposited and then patterned to form electrical contacts to the source, the drain, and the bottom and top gates as shown in Figures 47 and 48. If the gate length is very short, a second-order metallization can be applied to allow a looser design rule for the top gate contact. Figure 49 shows a top view of the complete structure. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. Many benefits over conventional techniques are achieved by using specific improvements of the present invention. First, the present invention deposits the top and bottom parts in two separate steps and produces electrically separated top and bottom parts, which leads to some advantages. For example, the bottom gate can be used to control the far threshold voltage 'thereby allowing a hybrid threshold voltage (Vt) circuit for low current applications. This structure is also allowed for increasing the circuit density. When the gate system is electrically separated, the 'far double-gate MOSFET includes a four-terminal device having two input gates. As such, a single device can be used to configure two-bit logic operations such as an inverse sum gate (nFET) or an inverse sum gate (pFET) cell. Configuring these two-bit logic functions typically requires two standard MOSFETs per cell. In this circuit density, the paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 public love) 490745 A7
經濟部智慧財產局員工消費合作社印製 五、發明說明(l4 ) 之此增加也施加至類比電路。例如,一 :¾入时 混合裔可將該振盪 器電壓施加至一閘極而該信號(資料)電壓至另一閘極來配 置。 因本發明長出該頂部及底部閘且各閘電性分離地,該閘 及問介電質可以是不同材料及不同厚度。且,不同捧雜位 準及摻雜種類可以整合至各閘極。因此,可以製造非^稱 閘極。該非對稱雙閘M0SFET係最適用於_其閘極係繫在 一起以得到速度需求及可分開使用以得到例如用於靜態隨 機存取記憶體(SRAM)之低電流及高密度之混合性應用。 同時,本發明提供一平面結構使它易於連接該裝置。具 有一約3至5毫微米厚之非常薄通道之裝置需擁有一良好 臨界電壓行爲。製造具有一薄層之懸掛式矽橋可減少整體 良率。本發明以一厚層22來維持該通道。因此,本發明 允許製造非常薄通道之裝置且允許這類裝置擁有一良好臨 界電壓行爲。本發明也利用一自對準矽化處理來減低_聯 電阻。 本發明已以較佳具體實施例爲代表作説明,那些熟知此 項技藝之人士將了解本發明可在附上之申請專利範圍之精 神及範圍内修改實施。· 請 先 閱 讀 背 S 之 注 意 事 項ί裝 頁 訂 -17-Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. This increase in invention note (14) is also applied to the analog circuit. For example, one: ¾ at the time of mixing can be configured by applying the oscillator voltage to one gate and the signal (data) voltage to the other gate. Because the present invention grows the top and bottom gates and the gates are electrically separated, the gates and the dielectric can be of different materials and different thicknesses. Moreover, different doping levels and doping types can be integrated into each gate. Therefore, a non-symmetrical gate can be manufactured. The asymmetric double-gate MOSFET system is most suitable for mixed applications where the gates are connected together to obtain speed requirements and can be used separately to obtain, for example, low current and high density for static random access memory (SRAM). At the same time, the present invention provides a planar structure that makes it easy to connect the device. Devices with a very thin channel about 3 to 5 nanometers thick need to have a good threshold voltage behavior. Fabricating a suspended silicon bridge with a thin layer reduces overall yield. The present invention maintains the channel with a thick layer 22. Thus, the present invention allows devices with very thin channels to be manufactured and allows such devices to have a good critical voltage behavior. The present invention also utilizes a self-aligned silicidation process to reduce the _connection resistance. The present invention has been described with the preferred embodiment as a representative, and those skilled in the art will understand that the present invention can be modified and implemented within the spirit and scope of the attached patent application scope. · Please read the notes of S first. Binding Page -17-