TW475239B - Method to form MOS transistor having silicide on source/drain - Google Patents
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475239 五、發明說明(1) 5 - 1發明領域: 本發明係有關於形成金氧半電晶體的方法,特別是可 以減少副作用與控制金屬矽化物位置之形成金氧半電晶體 的方法。 5 - 2發明背景: 由於金屬石夕化物(s i 1 i c i d e)具有低電阻、耐高溫以 及易與多晶矽結合等優點,金屬矽化物已廣泛地被應用在 半導體元件的製程中,例如用來連接金屬内連線與電晶體 之源汲極的一部份或著用來做為閘極之多晶矽化金屬( po 1 y c i de )的一部份。 習知技藝中形成金屬矽化物的方法可分為兩種:一種 是直接形成金屬矽化物層於底材上;另一種則是先形成金 屬於底材上,再以熱處理程序使金屬與矽反應而生成金屬 矽化物。 前一種方法係讓含有石夕的化合物與含有金屬的化合物 反應以形成金屬矽化物,因此很難避免副產品(by-pro d u c t)與污染 等問題 。舉例 來說, 在以化 學氣相 沉積直 接形成二矽化鎢(WS i 2)時,一般是讓S i Η和WF展應以形成475239 V. Description of the invention (1) 5-1 Field of the invention: The present invention relates to a method for forming a metal oxide semi-electric crystal, particularly a method for forming a metal oxide semi-electric crystal which can reduce side effects and control the position of a metal silicide. 5-2 Background of the Invention: Due to the advantages of low resistance, high temperature resistance, and easy integration with polycrystalline silicon, metal silicides have been widely used in semiconductor device manufacturing processes, such as to connect metals Part of the interconnect and the source-drain of the transistor or part of the polycrystalline silicon silicide metal (po 1 yci de) used as the gate. There are two methods for forming metal silicide in conventional techniques: one is to directly form a metal silicide layer on the substrate; the other is to first form a metal on the substrate and then react the metal and silicon by a heat treatment process And metal silicide is formed. The former method involves reacting a compound containing stone with a compound containing metal to form a metal silicide, so it is difficult to avoid problems such as by-produce and pollution. For example, in the direct formation of tungsten disilicon (WS i 2) by chemical vapor deposition, Si 一般 and WF are generally allowed to spread to form
475239 五、發明說明(2) WSi 2,但此時WSi 2會包含不可忽略的氟(F)而使得在隨後的 製程(特別是熱程序)中閘極的性能會因氟的熱擴散而變壞 。換言之,副產品與污染是此方法難以避免的缺失。 後一種方法係將形成金屬矽化物所需的金屬形成在底 材上,因此整個方法的效率便取決於形成金屬之程序的效 率。由於金屬一般都是以物理氣相沉積(p h y s i c a 1 v a ρ 〇 r d e p o s i t i ο η,P C D)(濺鍍、蒸鍍)或化學氣相沉積( chemical vapor deposition; CVD)所形成,而蒸鍍不易 控制蒸鍍金屬的成份與形成階梯覆蓋性好的金屬,濺鍍的 能量使用效率不高且形成之金屬的階梯覆蓋性不好,並且 化學氣相沉積又如前所述般難以避免副產品與污染的問題 。顯然地,這個作法的效率不高並且不易精確形成所需的 金屬。 明顯地,習知技藝之各種形成金屬矽化物的方法皆有 許多可以改善的空間,因此有必要發展更有效率且副作用 更少之形成金屬矽化物方法。 5 - 3發明目的及概述: 本發明之主要目的在於提出一種可以有效率地形成金 屬矽化物的方法。475239 V. Description of the invention (2) WSi 2, but at this time WSi 2 will contain non-negligible fluorine (F), so that the performance of the gate electrode will be changed by the thermal diffusion of fluorine in the subsequent process (especially the thermal process). Bad. In other words, by-products and pollution are inevitable shortcomings of this method. The latter method forms the metal required to form the metal silicide on the substrate, so the efficiency of the entire method depends on the efficiency of the metal formation process. Metals are generally formed by physical vapor deposition (physica 1 va ρ 〇rdepositi ο η, PCD) (sputtering, evaporation) or chemical vapor deposition (CVD), and it is not easy to control evaporation The composition of the metal plating and the formation of the metal with good step coverage, the energy efficiency of sputtering is not high and the step coverage of the formed metal is not good, and the chemical vapor deposition is as difficult as possible to avoid the problems of by-products and pollution. . Obviously, this method is not efficient and it is not easy to form the required metal accurately. Obviously, the various methods for forming metal silicides in the conventional arts have a lot of room for improvement, so it is necessary to develop more efficient and less side-effect metal silicide forming methods. 5-3 Purpose and Summary of the Invention: The main purpose of the present invention is to propose a method for efficiently forming a metal silicide.
475239 五、發明說明(3) 本發明之另一目的在於提供可以在金屬矽化物形成過 程中減少附產品與污染等副作用的方法。 本發明之一較佳實施例為一種形成在源汲極上具有金 屬矽化物之金氧半電晶體的方法,至少包含:提供矽底材 ;形成第一介電質層在矽底材上;形成導體層在第一介電 質層上;形成第二介電質層在導體層上;執行圖案轉移步 驟,藉以至少移除部份之第二介電層與部份之導體層以形 成一閘極結構;形成間隙壁在閘極結構的側壁上;攙雜多 數個金屬顆粒至矽底材,在此這些金屬顆粒可以穿透第一 介電質層至矽底材内但並不能穿透第二介電質層至導體層 内;執行熱處理程序,藉以形成金屬矽化物層在矽底材上 ;以及移除未反應之部份金屬顆粒。 5 - 4發明詳細說明: 針對習知技術形成金屬石夕化物之製程中的各種缺失, 本發明的發明人提出幾個切入點··第一、由於直接形成金 屬矽化物的作法必須以化學反應形成金屬矽化物,因此反 應過程產生的副產品與污染是難以避免的,因此總是必須 透過修改反應室或在晶圓形成隔離層(barrier layer)來 控制反應物/污染的影響。第二、先形成金屬再透過熱處475239 5. Description of the invention (3) Another object of the present invention is to provide a method that can reduce side effects such as by-products and pollution during the formation of metal silicides. A preferred embodiment of the present invention is a method for forming a gold-oxygen semi-electric crystal having a metal silicide on a source drain electrode, which at least includes: providing a silicon substrate; forming a first dielectric layer on the silicon substrate; forming The conductor layer is on the first dielectric layer; a second dielectric layer is formed on the conductor layer; a pattern transfer step is performed to remove at least part of the second dielectric layer and part of the conductor layer to form a gate Electrode structure; forming a spacer on the side wall of the gate structure; doped with a plurality of metal particles to the silicon substrate, where these metal particles can penetrate the first dielectric layer into the silicon substrate but cannot penetrate the second The dielectric layer is inside the conductor layer; a heat treatment process is performed to form a metal silicide layer on the silicon substrate; and an unreacted part of the metal particles is removed. 5-4 Detailed description of the invention: In view of the various defects in the process of forming metal lithotripsy by conventional techniques, the inventor of the present invention proposes several entry points ... First, because the method of directly forming metal silicide must be chemically reacted The metal silicide is formed, so the by-products and pollution generated by the reaction process are unavoidable. Therefore, the influence of reactants / contamination must always be controlled by modifying the reaction chamber or forming a barrier layer on the wafer. Second, first form metal and then penetrate the heat
475239 五、發明說明(4) 理以形成金屬矽化物的作法,除了金屬必須能均勻地分佈 在晶圓上以確保金屬矽化物能確實地形成外,還必須能控 制金屬牙透至晶圓内的深度以確保金屬石夕化物不合影變( 使變壞)位於其下之半導體結構的性質。第三、^成;屬 於晶圓上的方式可以任意地調整,唯一的限制是形成金屬 的品質。 根據這幾點,本發明的發明人提出一種形成金氧半電 晶體的方法:先使用技術已成熟之佈植方法( implantation method)將金屬顆粒(金屬原子或金屬離子 形成在晶圓表面上(或表層内),再進行熱處理程序以形成 金屬矽化物。由於不是以化學反應直接形成金屬矽化物, 因此可以避免副產品與污染的發生;由於佈植方法可以精 確地控制所攙雜之金屬顆粒的攙雜能量、攙雜濃度與攙雜 方位因此可確保金屬的均勻分佈進而確保金屬矽化物的 均勻分佈;再者由於佈植方法的能量使用效率不會如濺鍍 般低,因此本發明不會導致整個電晶體製程的產出( throughout)下降 〇475239 V. Description of the invention (4) In order to form the metal silicide, in addition to the metal must be evenly distributed on the wafer to ensure that the metal silicide can be reliably formed, the metal teeth must be controlled to penetrate into the wafer. In order to ensure that the metal fossil compound does not take a photo to change (make it worse) the properties of the semiconductor structure below it. Thirdly, the method on the wafer can be adjusted arbitrarily, the only limitation is the quality of the formed metal. According to these points, the inventor of the present invention proposes a method for forming a metal oxide semi-electric crystal: firstly, metal particles (metal atoms or metal ions are formed on a wafer surface using an implantation method with a mature technology) Or in the surface layer), and then perform a heat treatment process to form a metal silicide. Since the metal silicide is not directly formed by a chemical reaction, the occurrence of by-products and pollution can be avoided; the implantation method can accurately control the incorporation of the mixed metal particles Energy, doping concentration and doping orientation can therefore ensure the uniform distribution of the metal and the uniform distribution of the metal silicide; furthermore, the energy use efficiency of the implantation method will not be as low as sputtering, so the present invention will not cause the entire transistor The output of the process is reduced throughout.
本發明之一較佳實施例為_種 石夕化物之金氧半電晶體的方法, 形成在源〉及極上具有 至少包含下列步驟: 金 如第一 A圖所示,提 1 1在矽底材1 0上,在此第 供矽底材1 〇並形成第一介電質層 —介電質層11至少可作為閘二&A preferred embodiment of the present invention is a method for forming a metal oxide semi-electric crystal of a kind of stone oxide, which is formed on the source and the electrode and has at least the following steps: Gold is shown in the first A diagram, and 1 1 is on a silicon substrate. On the material 10, the first silicon substrate 10 is formed here and a first dielectric layer is formed—the dielectric layer 11 can serve at least as the second gate &
475239 五、發明說明(5) 電質層用。第一介電質層11通常為氧化層,並且典型的厚 度大約為5 0埃至3 0 0埃。 如第一 B圖所示,形成導體層1 2在第一介電質層11上 並形成第二介電質層1 3在導體層1 2上。導體層1 2至少可作 為閘極導體層用,導體層1 2可以為下列之一 ··金屬層、多 晶矽層與多晶矽化金屬層,並且其典型的厚度大約為5 0 0 埃至3 5 0 0埃。而第二介電質層1 3可以為下列之一:二氧化 矽層、氮化矽層、二氧化矽層與氮化矽層的組合以及氮氧 矽化合物層(S i 0 XN y),並且第二介電質層1 3的典形厚度大 約為3 0 0埃至2 0 0 0埃。 如第一 C圖所示,執行一圖案轉移步驟,移除部份之 第二介電層13、部份之導體層12與部份之第一介電質層11 以形成一閘極結構,然後形成間隙壁1 4在閘極結構的側壁 如第一 D圖所示,以離子攙佈植(i ο n i m p 1 a n t a t i ο η ) 技術或其它習知之技術,攙雜多數個金屬顆粒1 5,例如金 屬離子或金屬原子,至矽底材1 0。當然,除非用光阻覆蓋 ,否則部份的金屬顆粒1 5也會被攙雜到間隙壁1 4與第二介 電質層1 3。 如第一 Ε圖所示,執行一熱處理程序,藉以使金屬顆475239 V. Description of the invention (5) For electric layer. The first dielectric layer 11 is usually an oxide layer, and a typical thickness is about 50 to 300 angstroms. As shown in the first B diagram, a conductor layer 12 is formed on the first dielectric layer 11 and a second dielectric layer 13 is formed on the conductor layer 12. The conductor layer 12 can be used as at least a gate conductor layer. The conductor layer 12 can be one of the following: a metal layer, a polycrystalline silicon layer, and a polycrystalline silicon silicide layer, and its typical thickness is about 5 0 Angstroms to 3 5 0 0 Angstroms. The second dielectric layer 13 may be one of the following: a silicon dioxide layer, a silicon nitride layer, a combination of a silicon dioxide layer and a silicon nitride layer, and a silicon oxynitride compound layer (S i 0 XN y), And the typical thickness of the second dielectric layer 13 is about 300 Angstroms to 2000 Angstroms. As shown in FIG. 1C, a pattern transfer step is performed to remove a portion of the second dielectric layer 13, a portion of the conductor layer 12, and a portion of the first dielectric layer 11 to form a gate structure. Then, a partition wall 14 is formed on the side wall of the gate structure as shown in the first D diagram, and a plurality of metal particles 15 are doped with an ion implantation (i ο nimp 1 antati ο η) technique or other conventional techniques, such as Metal ions or metal atoms, up to 10 on silicon substrate. Of course, unless covered with a photoresist, part of the metal particles 15 will also be doped to the spacer 14 and the second dielectric layer 13. As shown in the first figure E, a heat treatment process is performed to make the metal particles
475239 五、發明說明(6) ^~ ,15與矽底材10反應而形成金屬矽化物層16,當铁 與矽底材1 〇接觸之部份金屬顆粒丨5 ^ 、田“、、、此時未 層1 6 (這些未反應之金屬顆粒丨5並、’查不會形成金屬矽化物 於此時導體層12被第二介電質層上二出以簡化圖示)。由 物1 6僅會形成在矽底材i 〇上(亦即 復盍,因此金屬矽化 並不會被形成在閘極結構的頂部上。、一晶體之源汲極上), 物層16係為下列之一:二石夕化鈦、:一般而言,金屬矽化 二矽化鉑、二矽化錳、二矽化鈕以:矽化鈷、二矽化鎢、 矽化物層1 6的種類係取決於金屬f 矽化鈀並且金屬 工苟渾貝叔1 5的種類。 免 等 觸475239 V. Description of the invention (6) ^ ~, 15 reacts with the silicon substrate 10 to form a metal silicide layer 16. When iron contacts the silicon substrate 10, a part of the metal particles 丨 5 "," Time layer 16 (these unreacted metal particles, 5 and 5 will not form a metal silicide at this time the conductor layer 12 is superimposed on the second dielectric layer to simplify the illustration). By object 1 6 It will only be formed on the silicon substrate i 0 (that is, complex silicon, so metal silicidation will not be formed on the top of the gate structure. On the source drain of a crystal), the physical layer 16 is one of the following: Titanium bismuth: Generally speaking, metal silicide platinum disilicide, manganese disilicide, disilicide button: Cobalt silicide, tungsten disilicide, silicide layer 16 The type depends on the metal f Palladium silicide and metalworking Types of Uncle Gou Hun 1 5
隨後的步驟 在隨後的多重 現象。當然, 之部份金屬碎 是移除未反應 金屬内連線等 此步驟也可擴 化物層1 6。 之部份金屬顆 製程中,發生 展到移除未直 粒15。藉以避 不正常的短路 接與矽底材接The subsequent steps are followed by multiple phenomena. Of course, part of the metal scrap is to remove unreacted metal interconnects, etc. This step can also expand the layer 16. In some metal particles, the process occurred to remove the particles. 15 To avoid abnormal short circuit, connect with silicon substrate
必須一提的是,第一(:圖$p 為在圖案轉移的步驟中並未妒〜弟^ — E圖的步驟還可以修E 此作的好處是在隨後的製程t除!何第-介電質層"。. 作為隨後形成之其它結構的_弟一介電負層1 1可以用; 閑極的閘極介電質層。但必;;:卩2,,如!!為隨後形成二 與第二介電質層1 3的材料與> f 了、=,效第一介電質層. 屬顆粒1 5的過程中,金屬顆. a i德作 在攙雜> 而不會被攙雜到導體層12= 15僅會㈣雜”底枓10;It must be mentioned that the first (: graph $ p is not jealous in the step of pattern transfer ~ brother ^ — the step of E diagram can also be repaired by E. The advantage of this operation is to divide in the subsequent process t! Dielectric layer ". As a subsequent formation of other structures of _di-dielectric negative layer 1 1 can be used; the gate dielectric layer of the leisure. But must ;;: 卩 2, such as !! is Subsequent formation of the second and second dielectric layers 1 3 and > f, =, the effect of the first dielectric layer. In the process of particles 15, metal particles. Will be doped to the conductor layer 12 = 15 will only be doped "bottom" 10;
第9頁 475239 五、發明說明(7) 以上所述僅為本發明之較佳實施例而已,並非用以限 定本發明之申請專利範圍;凡其它未脫離本發明所揭示之 精神下所完成之等效改變或修飾,均應包含在下述之申請 專利範圍内。Page 9 475239 V. Description of the invention (7) The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the patent application for the present invention; all others that are completed without departing from the spirit disclosed by the present invention Equivalent changes or modifications should be included in the scope of patent application described below.
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