TW311979B - Casting method of ceramic furnace head - Google Patents

Casting method of ceramic furnace head Download PDF

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Publication number
TW311979B
TW311979B TW84103948A TW84103948A TW311979B TW 311979 B TW311979 B TW 311979B TW 84103948 A TW84103948 A TW 84103948A TW 84103948 A TW84103948 A TW 84103948A TW 311979 B TW311979 B TW 311979B
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Taiwan
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slurry
mold
soil
predetermined
ceramic
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TW84103948A
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Chinese (zh)
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Wann-Tsair Shyu
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Ju Ian Fei
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Abstract

A casting method of ceramic furnace head comprises the steps of: (1) producing a furnace head pattern and then dipped with clay slurry to form a clay mold with a parting match plane; (2) pouring into the clay mold with ceramic slurry at a curtain proportion of kaolin and water after the pattern having been removed; (3) pouring out the ceramic slurry not dried up by the inner wall of clay mold at the core portion in a period of time while a curtain thickness of ceramic shell having developed; (4) sticking firing holes arrayed around on the head of the coarse casting and then finishing the casting exactly to a fine one; and (5) baking the fine casting in an oven to complete dry and then sintering in a furnace to finish a ceramic furnace head for a period of time.

Description

經濟部中央揉準局負工消費合作社印裝 311979 入7 _ _B7__五、發明説明u ) 本發明偽與一種瓦斯爐頭製法有關,更詳而言之,持 別是指一種具有抗氣化、安金性高之陶瓷瓦斯爐頭製造方 法。 按,一般吾人常以瓦斯爐烹煮食物,而瓦斯爐最主要 之構造即在爐頭,爐頭設計是否良好,攸關爐頭之噴火狀 況及使用安全,在現今注重火蝥安全之趨勢中,瓦斯嫌頭 必需加以改良以符合用火安全之要求;一般在市面上所見 到之爐頭不外是以金屬製成或是銅蓋之組合,請配合參閲 附件一,傺專利公報公告编號第一八六三一二號『瓦斯爐 爐心之改良結構』新型專利公告之影本,其爐心由銅蓋所 組成,而壚頭之本體其通常以鏵鐵製成,以此種材料製成 之壚頭在使用時通常處在高溫之狀態中,與燃燒中之火燄 接觸,金屬部份極易產生氣化、销蝕,且,出火孔也容易 產生積硪之情形;故,出火孔易被積碳或是斑剝金屬鐵销 所阻塞,導致瓦斯燃燒時通氣不良,爐頭之出火效果不佳 ,而在瓦斯燃燒不完金之情況下,容易造成瓦斯中毒之現 象。 另外,為解決瓦斯壏頭容易產生鐵钙之困擾,故業者 也有以不销鋼材質為主體之爐頭構造;請配合參閲附件二 所示,偽專利公報公告编號第-九六五一 t號『不择綱製 瓦斯鱸頭改良結構』新型專利公告之影本,其主要偽以不 钙綱板沖製各組件,再將各組件相互組配,並在組件對接 之部位以焊接黏結.而組成一完整之壚頭構造;惟,嫌頭 在烹煮時胄燃燒瓦断對爐頭t接加熱,熄火時壚頭之溫度 第03頁 (請先閱讀背面之注意事項再填寫本頁) -裝_ 訂 本紙張尺度適用中國國家梂準(CNS ) A4規格(210X297公釐) 經濟部中央橾準局属工消费合作社印製 A7 _ B7 五、發明説明(2 ) 隨即下降,如此反反覆覆對嫿頭進行升溫及降溫之動作, 容易使焊接之部位產生熱效應,改變焊接部位之組餓結構 ,因而造成爐頭脆化分裂之現象,影響用火之安全。 以鑄鐵及銅蓋組合製成之瓦斯爐頭容易產生鐵销及積 碳,阻塞出火孔之通道,而以不钙鋼製成之爐頭則容易產 生熱變脆化,亦不是良好之材料選擇;而以金屬之耐酸驗 性、耐腐蝕性、抗氣化性均不佳之特性,以之作為廚房烹 煮用具之材料,實有亟需改進之處。 有鑒於斯,本案發明人乃經詳思細索,並積多年從事 爐具專業研究開發經驗,終而有本發明之誔生。 卽,本發明之主要目的在於提供一種陶瓷瓦斯爐頭製 造方法,以瓷土為主之土漿灌注在對合之石膏模上,成型 一瓦斯爐頭狀之粗胚,經修整後再以還原燒成法燒製成產 品,而具有抗氧、耐蝕及抗高溫等陶瓷材料之優點,確保 使用爐具之安金。 緣是,依據本發明所提供之一種陶瓷瓦斯燫頭製造方 法,其步驟如下: (1) .首先預先成型有瓦斯壚頭狀之一型模,將石莆分 別箸附在型模預定之部位,而分別成型有上下兩個呈對合 狀之石蕾模。 (2) .拔出型模後,對合石膏模使内部形成有呈瓦斯爐 頭狀之一中空容室,以預定成份之瓷土混合水後,均勻ϋ 拌成一土漿,將該;h漿灌注充填於石裔模之中空容室内。 (3 由石靑楔吸取中空容室内土漿之水份,使土叛 第04頁 本紙张又度逍用中國國家揉準(CNS ) Α4規格(210Χ297公釐) 1^1 tn* tn^ 1^11 it·- - I ^ ‘ n (請先閱讀背面之注意事項再填寫本頁)Printed and printed by the Ministry of Economic Affairs, Central Bureau of Accreditation and Consumer Cooperatives 311979, 7 _ _B7__ V. Description of invention u) The present invention is related to a method of making gas burners, more specifically, it refers to a kind of anti-gasification 1. Manufacturing method of ceramic gas burner with high safety. Normally, I usually cook food in a gas stove, and the most important structure of the gas stove is the stove head. The design of the stove head is good, which is related to the fire-spraying status and safety of the stove head. The gas head must be improved to meet the requirements of fire safety; the burners generally seen on the market are either made of metal or a combination of copper covers, please refer to Annex I, published in the Ye Patent Gazette A copy of the new patent announcement of "Improved Structure of Gas Furnace Core" No. 186631, whose hearth is composed of a copper cover, and the body of the head is usually made of iron, using this material The made head is usually in a high temperature state when in use, and it is in contact with the burning flame. The metal part is prone to gasification and erosion, and the fire hole is also prone to the accumulation of dust; therefore, the fire The holes are easily blocked by carbon deposits or speckled metal iron pins, resulting in poor ventilation of the gas when it burns, and the fire effect of the burner is not good. In the case of gas burning, it is easy to cause gas poisoning. In addition, in order to solve the problem that the gas head is prone to produce iron and calcium, the industry also has a furnace head structure that is mainly composed of unsold steel; please refer to the attachment 2 for the pseudo-patent bulletin bulletin number -9651 The photocopy of the new patent announcement of the "No Modified Gas Bass Head Improvement Structure" of No. t, which is mainly to punch the components with non-calcium plates, and then assemble the components with each other, and weld and bond the parts where the components are connected. It constitutes a complete structure of the head; however, the head burns when the cooking head is broken and heats the furnace head t, and the temperature of the head when the flame is turned off. Page 03 (please read the precautions on the back before filling in this page) -Installation _ The size of the bound paper is applicable to China National Standard (CNS) A4 (210X297mm). The A7 _ B7 is printed by the Industrial and Consumer Cooperatives of the Central Standardization Bureau of the Ministry of Economic Affairs. 5. The description of the invention (2) drops immediately, and so on. The action of warming and cooling the tube is easy to produce heat effect on the welded part and change the structure of the welded part, thus causing the embrittlement and splitting of the furnace head and affecting the safety of fire. Gas burners made of a combination of cast iron and copper lids are prone to produce iron pins and carbon deposits, blocking the passage of fire holes, while burners made of non-calcium steel are prone to thermal embrittlement, which is not a good material choice. ; The metal has poor acid resistance, corrosion resistance, and gasification resistance, and it is used as a material for kitchen cooking appliances. There is an urgent need for improvement. In view of this, the inventor of this case has thought through and thought, and has accumulated many years of professional research and development experience in stoves, and finally has the birth of the present invention. The main object of the present invention is to provide a method for manufacturing ceramic gas burners, in which a clay slurry mainly made of porcelain clay is poured on a pair of plaster molds to form a rough embryo with a gas burner shape, which is trimmed and then reduced and burned It is made into products by firing, and has the advantages of ceramic materials such as anti-oxidation, corrosion resistance and high temperature resistance, which ensures the safety of the stove. The reason is that, according to a method for manufacturing a ceramic gas head provided by the present invention, the steps are as follows: (1) First, a gas-head-shaped mold is pre-formed, and Shipu is attached to the predetermined part of the mold respectively , And two upper and lower stone bud molds are formed separately. (2) After pulling out the mold, the plaster mold is combined to form a hollow chamber in the shape of a gas burner. After mixing water with porcelain clay of a predetermined composition, it is evenly mixed into a mud slurry, and the slurry is mixed; Fill and fill the hollow interior of the stone descent mold. (3 Absorb the water content of the hollow mud in the hollow chamber by the stone wedge, so that the paper can be used on page 04 of this paper. The Chinese National Standard (CNS) Α4 specification (210Χ297mm) 1 ^ 1 tn * tn ^ 1 ^ 11 it ·--I ^ 'n (please read the notes on the back before filling this page)

、1T 311979 at B7 經濟部中央標準局I®;工消費合作社印製 五、發明説明(3 ) 由表層至内部逐層乾化,在預定時間内,土漿乾化至一定 厚度時,随即將土漿内部尚會流動之漿水倒出,形成中空 之粗胚。 (4) .打開對合之石音模,取出己乾化之粗胚,以預定 數量木質之插條環狀排列插入在粗胚爐心之位置上,並貫 通至中空之内部,再予以修整外部成細胚。 (5) .將該細胚烘乾後,再移入火窯以還原燒成法燒烤 ,該插條燒成灰燼而在該處形成出火孔,細胚經預定時間 燒結瓷化後,即可燒製成完成品。 有關本發明所採用之技術、手段及其功效,玆舉一較 佳實施例並配合圖式詳細説明於后,相信本發明上述之目 的、構造及特徵,當可由之得一深入而具體的瞭解。 圖式之簡單説明: 第一圖傜本發明一較佳實施例之製造流程圖。 第二圖係本發明上述較佳實施例石資模被覆型模之示 意圖。 第三圖係本發明上述較佳實施例土漿灌入石音模内之 示意圖。 第四圖偽本發明上述較佳實施例粗胚形成之示意圖。 第五圖係本發明上述較佳實施例陶瓷瓦斯爐頭之示意 圖。 第六圖條本發明另一較佳實施例陶瓷瓦斯爐頭之示意 (請先閱讀背面之注意事項再填寫本頁) ' IL. -裝·, 1T 311979 at B7 Central Standards Bureau of the Ministry of Economic Affairs I®; printed by the Industrial and Consumer Cooperatives 5. Invention description (3) Drying layer by layer from the surface to the interior, within a predetermined time, when the soil slurry dries to a certain thickness, it will soon The slurry water flowing inside the soil slurry is poured out to form a hollow rough embryo. (4). Open the matching stone sound mold, take out the dried rough embryo, insert it in a circular arrangement of a predetermined number of wooden inserts at the heart of the rough embryo hearth, and penetrate into the hollow interior, and then repair it Externally into fine embryos. (5). After drying the fine embryo, move it to the fire kiln to grill by the reduction firing method. The cutting rod is burned to ashes and a fire hole is formed there. The fine embryo is sintered for a predetermined time and can be burned Finished products. Regarding the technology, means and effects adopted by the present invention, a preferred embodiment is described in detail with reference to the drawings. It is believed that the above-mentioned objects, structures and features of the present invention can be gained an in-depth and specific understanding . Brief description of the drawings: The first drawing shows the manufacturing flow chart of a preferred embodiment of the present invention. The second figure is a schematic view of the above-mentioned preferred embodiment of the stone-shaped mold covered mold of the present invention. The third figure is a schematic view of the above-mentioned preferred embodiment of the present invention in which the soil slurry is poured into the stone sound mold. The fourth figure is a schematic diagram of the formation of rough embryos in the above preferred embodiment of the present invention. The fifth figure is a schematic view of the ceramic gas burner of the above preferred embodiment of the present invention. The sixth figure is a schematic diagram of another preferred embodiment of the ceramic gas burner of the present invention (please read the precautions on the back before filling this page) 'IL.-装 ·

、1T 本紙張尺度逋用中國國家標準(CNS ) Α4規格(210Χ297公釐) A7 B7 經濟部中央樣準局具工消費合作社印策 五、發明説明(4 ) 圖示中之參照數號 10 型模 11 爐心 12 中孔 13 通氣管 20 石赍模 21 上模 22 下模 23 澆道 24 銷孔 25 軸銷 26 中空容室 30 土漿 301 硬化層 31 粗胚 32 爐心 33 通氣管 331 通氣管 34 插條 35 分模線 36 出火孔 37 完成品 Η配合 圖示將本發明較佳實施例 詳細説明如下。 請配合 參閲第 :一圖所示,本發明 陶瓷瓦斯爐頭製造方 法考 量以最 簡便及 最有效之製程,故以最常用之模造法澆 注成 :型瓦斯爐頭, 其主要係以陶瓷材料製成預定形狀之燫 頭, 其步驟 如下: ⑴.請 配合參 閲第二圖所示,首先預先成型有瓦斯爐 頭狀 之一型 模10, 該型楔10上形成有 一爐心11,該爐心11 中央 :貫設有 一中孔 12,爐心11上緣之 周面呈凹陷狀,該嫌 第06頁 (請先閱讀背面之注意事項再填寫本頁) '裝- 訂 本紙張尺度逍用中國國家梯準(CNS ) A4規格(210 X 297公釐) 經濟部中央樣準局貝工消費合作社印製 311979 at _B7___ 五、發明説明(5 ) 心1丨之側邊一體延伸出有一通氣管13 ,該通氣管13呈彎折 狀,將石蕾分別著附在型楔10預定之部位,本實施例中以 通氣管13及爐心11橫側面之中央線為區隔,而分別成型有 上下兩個呈對合狀之上、下模21、22,該上模21對應型楔 10通氣管13及爐心11之位置上貫設有二澆道23,上模21底 面四値角落各凹設有一銷孔24,而下模22頂面對應該銷孔 24之位置則各凸設有一軸銷25。 (2) .請配合參閲第三圖所示,拔出型模10後,以軸銷 25配合銷孔24對合上、下模2丨、22,使整個石資模20内部 形成有呈瓦斯燫頭狀之一中空容室26,以預定成份之瓷土 (其中包含預定比例之松江土、白雲土、強化土、耐熱土 、鋁粉等)經過篩析以及研磨成粉末後,加入水温合攪拌 均勻成一土漿30,將該土漿30由該澆道23灌注充填於石齎 模20之中空容室26内。 (3) .請同時配合參閲第三、四圖所示,藉由石資模20 吸取中空容室26内土漿30之水份,使土漿30由表層至内部 逐層乾化,在預定時間内,土漿30乾化有一定之厚度時, 隨即將其内部尚會流動之漿水倒出,而形成瓦斯爐頭狀之 粗胚31。 (4) .打開對合之石音模20,取出已乾化之粗胚31,該 粗胚31之爐心32及通氣管33呈中空旦兩者相互連通,以預 定數1木質之插條34環狀排列插入在粗胚31瀘心32預定之 位置上,並貫通至粗胚31之内部,形成内外兩圈,再予以 修整粗胚3 1外部及分模線35 ,可在其表面上釉彩繪圖案, 第07頁 本紙張尺度逍用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁)、 1T The standard of this paper adopts the Chinese National Standard (CNS) Α4 specification (210Χ297mm) A7 B7 Ministry of Economic Affairs Central Bureau of Samples and Measures 5. Invent description (4) Reference number 10 in the picture Die 11 Core 12 Center hole 13 Vent pipe 20 Stone nipple 21 Upper die 22 Lower die 23 Sprue 24 Pin hole 25 Axle pin 26 Hollow chamber 30 Mud 301 Hardened layer 31 Rough embryo 32 Furnace core 33 Vent pipe 331 Vent pipe 34 Insert 35 Parting line 36 Fire hole 37 Finished product H The illustration of the preferred embodiment of the present invention will be described in detail as follows. Please refer to the first: As shown in the first figure, the manufacturing method of the ceramic gas burner of the present invention considers the simplest and most effective process, so the most commonly used molding method is cast into: type gas burner, which is mainly made of ceramic materials The steps to make a squirrel with a predetermined shape are as follows: ⑴. Please refer to the second figure, firstly, a gas furnace head-shaped mold 10 is pre-formed, and a furnace core 11 is formed on the wedge 10. The center of the hearth 11: there is a middle hole 12, and the peripheral surface of the upper edge of the hearth 11 is indented. The page 06 (please read the precautions on the back before filling in this page) Printed with China National Standards (CNS) A4 specifications (210 X 297 mm) Printed by the Central Sample Bureau of the Ministry of Economic Affairs, Beigong Consumer Cooperatives 311979 at _B7___ Fifth, the invention description (5) The side of the heart 1 丨 is integrally extended with a pass The air pipe 13 is bent, and the stone buds are respectively attached to the predetermined parts of the wedge 10. In this embodiment, the center line of the lateral sides of the air pipe 13 and the furnace core 11 are used as the partitions, and are formed separately. There are upper and lower two upper and lower molds 21 and 22, The upper mold 21 is provided with two runners 23 corresponding to the position of the wedge 10 vent pipe 13 and the furnace core 11, the upper mold 21 is provided with a pin hole 24 in each of the four corners of the bottom surface, and the lower mold 22 faces the pin Each hole 24 is provided with a pin 25 protrudingly. (2). Please refer to the third figure, after pulling out the mold 10, the shaft pin 25 is matched with the pin hole 24 to close and the lower mold 2 丨, 22, so that the entire stone mold 20 is formed inside. One of the gas-filled hollow chambers 26 is made of porcelain clay (including Songjiang clay, dolomite, reinforced clay, heat-resistant clay, aluminum powder, etc.) with a predetermined composition after sieving and grinding into powder, and then added to the water to mix Stir uniformly to form a slurry 30, which is poured into the hollow chamber 26 of the stone mold 20 through the runner 23 by pouring. (3). Please also refer to the third and fourth figures. By drawing the water from the soil slurry 30 in the hollow chamber 26 by the stone mold 20, the soil slurry 30 is dried layer by layer from the surface to the inside. When the slurry 30 dries to a certain thickness within a predetermined period of time, the slurry water that is still flowing inside is poured out, and a gas stove head-shaped rough embryo 31 is formed. (4). Open the matching stone sound mold 20, take out the dried rough embryo 31, the hearth 32 and the vent pipe 33 of the rough embryo 31 are hollow, and the two are connected to each other, with a predetermined number of wooden inserts 34. The circular arrangement is inserted at the predetermined position of the rough embryo 31 and the lumen 32, and penetrates into the inside of the rough embryo 31, forming two inner and outer circles, and then trimming the rough embryo 3 1 outside and the parting line 35, which can be on the surface Glaze painting pattern, page 07 The paper size of this paper uses the Chinese National Standard (CNS) A4 specification (210X297mm) (please read the precautions on the back before filling this page)

、1T 經濟部中央標準局W工消费合作杜印製 A7 B7_五、發明説明(6 ) 形成作為素材之細胚。 (5).將該細胚烘乾後,再移入火窯以還原燒成法燒烤 ,其中,本實施例還原燒成法分為三個階段: 首先是以氣化燄進行燒烤,其溫度約在5001到900 素燒,逐次加熱至整個細胚35中之水份全部蒸發,而亦可 消除細胚内殘存的硝素化合物; 其次火燄以還原燄進行燒烤,燒成之溫度達到8〇〇 υ 、900 Ό至1200¾ ,在此期間細胚表面上之釉層融化,釉 中的碌酸鹽分解,產生二氧化硪,並使鐵份還原; 當細胚在最後階段燒成時,將火窯内之溫度逐次增加 ,所用之火燄尤以中性燄為佳,經一定時間之高溫燒結( 通常約為12到16小時,溫度約為800它到1400t:),該插 條34經過三階段之燒烤,被燒成灰燼而在其所在之處形成 出火孔36,細胚即可被燒製瓷化成完成品37,請配合參閲 第五圖所示,此即該細胚以還原燒成法燒製之過程。 以上即為本發明陶瓷瓦斯燫頭製造方法各組件構造及 製程之概述;接著,再將本發明所能預期達成之功效陳逑 如后: 本發明主要之特擻偽以成份為松江土(.比例約為1/8) 、白雲土(1/8)、強化土(2/8)、耐熱土(2/8)及鋁粉(2/8) 之瓷土,加入水混合Μ拌成土漿30為原料,以陶瓷為主要 材質成型瓦斯爐頭,請再配合參閲第四圖所示,此時,郯 近石資模20側壁之土漿30 ,其所含之水份被石青模20所吸 收,而表面一層乾化成有相當厚度之硬化層301 ,石膏模 第08頁 本紙張尺度逋用中國國家榡準(CNS ) Α4規格(210X297公釐) 11^—. ....... n^· 111 I - ,n - 1 un -靡 * I (請先閱讀背面之注意事項再填寫本頁) 經濟部中夬標率局負工消费合作社印製 311979 A7 B7 五、發明説明(7 ) 20吸收愈多土漿30之水份,其硬化層之厚度也愈厚,即, 土漿30乾化之厚度是隨時間增加而逐次向内增厚,待一定 時間硬化層301逹到預定之厚度時,整傾土漿30固結硬化 形成瓦斯爐頭狀之粗胚31,將粗胚31内部尚呈漿態之漿土 由其通氣管口 331倒出,使粗胚31形成中空之狀態; 該粗胚31進行修胚之動作後,可消除粗胚31表面不平 、損傷或接痕,使邊緣可呈平滑狀,再經過上釉彩繪圔案 後,經過高溫燒結瓷化為光馉、平整之完成品37,在外型 上可彩繪出精美之圖案,藉以增加美感及價值感,在實用 上具有陶瓷材料之各項優點:耐酸鹼、耐腐蝕、抗氧化及 好清理,尤其耐熱效果更佳良好;當然,製作爐頭之型式 外觀可藉由型楔10來決定,而可以設計不同外觀形狀之產 品,如第六圖所示,葆一般常見的瓦斯爐頭型式。 使用瓦斯爐頭時,爐頭經常會受到火燄直接燃燒加熱 ,燃燒之時間不定,爐頭使用前、後所造成之溫差相當大 ,使金屬爐頭產生熱應變而脆裂,而當加熱本發明之完成 品37至高溫時,急速降溫(5001到Ot:之間)之狀況下不會 破裂,經發明人在長期實驗中亦證明,本發明所製出之陶 瓷瓦斯爐頭,經過高溫、急速降溫等過程當中,其材料不 會因反覆的冷熱交替而發生脆裂之情形; 通常一般爐頭之出火孔容易在燃燒瓦斯時,因金屬氣 化迪成積磺,阻塞住出火孔之洞口,使火燄燃燒不完全, 而本發明以陶瓷製成之爐頭,其出火孔36在燃燒瓦斯時不 致產生氣化之持性,恰克服習知爐頭容易氣化阻塞之缺失 第09頁 本紙張尺度逍用中國國家標準(CNS ) A4规格(210X297公釐) *.f I I 二1 -- I I 1! -I ί- 1 --- ^ I - --1-. -.: I (請先閲讀背面之注意事項再填寫本頁), 1T Ministry of Economic Affairs Central Standards Bureau W industrial and consumer cooperation du printing A7 B7_ V. Description of invention (6) Forming a fine embryo as a material. (5) After drying the fine embryos, they are moved to a fire kiln to be grilled by a reduction firing method. Among them, the reduction firing method of this embodiment is divided into three stages: First, grilling is performed by a gasification flame, and the temperature is about In 5001 to 900 sintering, heating successively until all the water in the entire fine embryo 35 evaporates, and can also eliminate the residual nitrate compounds in the fine embryo; Secondly, the flame is grilled with a reducing flame, and the temperature of the sintering reaches 800. υ, 900 Ό to 1200¾, during which the glaze layer on the surface of the fine embryo melts, and the acid salt in the glaze decomposes to produce nitrous oxide and reduce the iron content; when the fine embryo is fired in the final stage, fire The temperature in the kiln increases gradually, and the flame used is preferably a neutral flame. After a certain period of high temperature sintering (usually about 12 to 16 hours, the temperature is about 800 to 1400t :), the insert 34 goes through three stages The grill is burned to ashes and a fire hole 36 is formed at the place where the fine embryo can be burned into a finished product 37. Please refer to the fifth picture for the reduction, which is the fine embryo to reduce the firing The process of firing. The above is an overview of the component structure and manufacturing process of the manufacturing method of the ceramic gas head of the present invention; then, the effects that can be expected by the present invention are as follows: The main feature of the present invention is the composition of Songjiang soil (.Proportion about It is 1/8), dolomite (1/8), fortified soil (2/8), heat-resistant clay (2/8) and aluminum powder (2/8) porcelain clay, add water to mix M to mix it into a slurry 30 The raw material is made of ceramics as the main material for forming the gas burner. Please refer to the fourth figure. At this time, the mud 30 on the side wall of Tan Jinshi Zimo 20 is absorbed by the Shiqing Mo 20, and The surface layer is dried into a hardened layer 301 with a considerable thickness. The gypsum mold page 08. The paper size is based on the Chinese National Standard (CNS) Α4 specification (210X297 mm) 11 ^ — ....... n ^ · 111 I-, n-1 un -Mi * I (Please read the notes on the back before filling in this page) Printed by the Ministry of Economic Affairs of the Ministry of Economic Affairs of the Ministry of Economy, Consumer Cooperatives 311979 A7 B7 V. Description of invention (7) 20 absorption The more water in the slurry 30, the thicker the hardened layer is, that is, the drying thickness of the slurry 30 is gradually increased inward with time Thick, when the hardened layer 301 reaches a predetermined thickness for a certain period of time, the tilting soil slurry 30 is consolidated and hardened to form a rough embryo 31 in the shape of a gas burner, and the slurry in the rough embryo 31 is still in a slurry state from its vent pipe mouth 331 is poured out to make the rough embryo 31 form a hollow state; after the rough embryo 31 is trimmed, the surface of the rough embryo 31 can be eliminated from unevenness, damage or joint marks, so that the edges can be smooth, and then go through the glaze painting After the case, the high-temperature sintered porcelain was turned into a smooth and smooth finished product 37, which can be painted with exquisite patterns on the exterior, so as to increase the sense of beauty and value. It has practical advantages of ceramic materials: acid and alkali resistance, Corrosion resistance, oxidation resistance and good cleaning, especially the heat resistance effect is better; of course, the appearance of the furnace head can be determined by the wedge 10, and products with different appearance shapes can be designed, as shown in the sixth figure. The common type of gas burner. When using a gas burner, the burner is often directly heated by the flame, and the burning time is uncertain. The temperature difference caused by the burner before and after use is quite large, which causes the metal burner to produce thermal strain and become brittle. The finished product 37 will not break under the condition of rapid cooling (between 5001 and Ot :) when it reaches high temperature. The inventor has also proved in long-term experiments that the ceramic gas burner produced by the present invention has passed high temperature and rapid In the process of temperature reduction, the material will not be brittle due to repeated cooling and heating. Generally, the fire hole of the furnace head is easy to burn the gas, and the metal vaporizes to form sulphur, which blocks the hole of the fire hole. The flame is not completely burned, and the burner of the invention made of ceramics, the fire hole 36 does not cause gasification when burning gas, just overcoming the lack of gasification and clogging of the conventional burner. For standard use, Chinese National Standard (CNS) A4 specification (210X297 mm) * .f II II 1-II 1! -I ί- 1 --- ^ I---1-.-.: I (please first (Read the notes on the back and fill in this page)

r1T A7 B7 五、發明説明(8 ) ,而在燒結之過程中,表面之釉層熔解後出火孔36亦被覆 有一層釉層,使燒結出來後,該出火孔36亦有光滑之表面 ,故灰燼、塵土不容易聚積在出火孔36上,在清理上相當 便利,而出火孔36也能經常保持暢通,可讓火燄之燃燒更 為暢旺。 綜上所述,本發明在同類產品中實有其極佳之進步實 用性,同時遍查國内外關於此類結構之技術資料、文獻中 亦未發現有相同的構造存在在先,是以,本發明實已具備 發明專利要件,爰依法提出申請。 唯,以上所述者,僅傺本發明之一較佳可行實施例而 已,故舉凡應用本發明説明書及申請專利範圍所為之等效 结構變化,理應包含在本發明之專利範圍内。 附件一:係專利公報公告之第186312號『瓦斯爐爐心之改 良結構』新型專利案之公告影本。 附件二:傺專利公報公告之第196517號『不钙鋼製瓦斯爐 頭改良結構』新型專利案之公告影本。 (請先閱讀背面之注意事項再填寫本頁) 、va Γ 經濟部中央棣準局負工消f合作杜印製 第10頁 本紙張尺度速用中國國家標準(CNS ) A4規格(210X297公釐)r1T A7 B7 Fifth, the description of the invention (8), and in the sintering process, the fire hole 36 after the melting of the surface glaze layer is also covered with a layer of glaze layer, so that after firing, the fire hole 36 also has a smooth surface, so Ash and dust are not easy to accumulate on the fire hole 36, which is very convenient in cleaning, and the fire hole 36 can also be kept unobstructed frequently, which can make the flame burning more prosperous. In summary, the present invention has its excellent progress and practicality in similar products. At the same time, it has not been found that the same structure exists first in the technical information and literature on such structures at home and abroad. Therefore, The present invention already possesses the essentials of the invention patent, and the application is filed according to law. However, what has been described above is only one of the preferred and feasible embodiments of the present invention. Therefore, any equivalent structural changes that apply to the description of the present invention and the scope of patent application should be included in the patent scope of the present invention. Attachment 1: It is the photocopy of the announcement of the new patent case No. 186312 "Improved Structure of Gas Furnace Core" announced by the Patent Gazette. Attachment 2: The photocopy of the announcement of the new patent case No. 196517 "Improved Structure of Gas Burners Made of Non-Calcium Steel" published by the Ye Patent Gazette. (Please read the precautions on the back and then fill out this page), va Γ Central Ministry of Economic Affairs, Ministry of Economic Affairs, Consumer Affairs, and f-printing. The 10th page of this paper is used in the Chinese National Standard (CNS) A4 specification (210X297 mm )

Claims (1)

ABCD 311979 六、申請專利範圍 1. 一種陶瓷瓦斯爐頭製造方法,其步驟如下: (1) .首先成型有瓦斯嫌頭狀之一型棋,將石音分別著 附型楔預定之部位,而分別成型有呈對合狀之石蕾模i (2) .拔出型模,使石音模對合後内部形成有一中空容 室,以預定成份之瓷土混合水均勻攪拌成土漿,將該土栽 灌注於石膏模之中空容室内; (3) .藉石莆模吸取土漿之水份,使土漿由表層至内部 乾化,在預定時間内,土漿乾化至一定厚度時,隨即將内 部尚會流動之土漿倒出J (4) .打開對合之石資模,乾化之土漿形成一粗胚,而 在粗胚之爐心上成型有環狀之數出火孔,並貫通至内部, 再予以修整成細胚$ (5) .將該細胚烘乾後,再移入火窯以還原燒成法燒烤 ,經預定時間燒結瓷化後,即可燒製成完成品。 2. 依據申請專利範圍第1項所述之陶瓷瓦斯爐頭製 造方法,其中,可將該細胚予以上釉彩繪,使燒結後之完 成品表面光滑亦可增加其美感。 3. 依據申請專利範圍第1項所述之陶瓷瓦斯爐頭製 造方法,其中,該土漿偽由預定比例之松江土、白雲土、 強化土、耐熱土及鋁粉,加入水混合攪拌而成。 4. 依據申請專利範圍第1項所述之陶瓷瓦斯嫌頭製 造方法,其中,該出火孔成型係以預定外徑木質之數插條 環狀排列插入爐心預定位置處,經過焯烤後,插條被燒化 成灰燼而形成有預定孔徑之出火孔。 第11頁 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閲讀背面之注意事項再塡寫本頁) 訂 經濟部中央標準局員工消費合作社印製ABCD 311979 VI. Patent application 1. A method of manufacturing ceramic gas burner heads, the steps are as follows: (1). First form a chess with a gas-like head shape, and attach the stone sounds to the predetermined parts of the wedge, and Separately formed stone bud molds i (2). Pull out the mold to form a hollow volume chamber after the stone sound molds are combined. Stir with a predetermined composition of porcelain clay mixed water to form a slurry. The soil planting is poured into the hollow chamber of the gypsum mold; (3). Absorb the moisture of the soil slurry by the pu mold to dry the soil slurry from the surface layer to the inside. When the soil slurry dries to a certain thickness within a predetermined time, Immediately, the mud that is still flowing inside is poured out J (4). Open the stone mold of the match, the dried mud forms a rough embryo, and a number of ring-shaped fire holes are formed on the heart of the rough embryo. , And penetrate to the inside, and then trimmed into fine embryos (5). After drying the fine embryos, they are moved to the fire kiln to be grilled by the reduction firing method. Goods. 2. According to the manufacturing method of ceramic gas burner described in item 1 of the patent application scope, the fine embryo can be glazed and painted to smooth the surface of the finished product after sintering and increase its aesthetic feeling. 3. According to the manufacturing method of ceramic gas burner described in item 1 of the patent application scope, the mud slurry is made of a predetermined proportion of Songjiang soil, dolomite, reinforced soil, heat-resistant soil and aluminum powder, mixed with water and stirred . 4. According to the manufacturing method of the ceramic gas head mentioned in item 1 of the scope of the patent application, the fire hole forming is inserted into a predetermined position of the furnace core in a circular arrangement of a number of wooden inserts with a predetermined outer diameter, and after blanching, The insert is burned to ashes to form a fire hole with a predetermined hole diameter. Page 11 This paper scale is applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before writing this page). Printed by the Employees Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs
TW84103948A 1995-04-21 1995-04-21 Casting method of ceramic furnace head TW311979B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI830058B (en) * 2021-08-27 2024-01-21 陳定豪 Manufacturing method of gas copper burner and sand core inner mold used for manufacturing gas copper burner

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI830058B (en) * 2021-08-27 2024-01-21 陳定豪 Manufacturing method of gas copper burner and sand core inner mold used for manufacturing gas copper burner

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