TW202341852A - Esd tooling - Google Patents
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- TW202341852A TW202341852A TW112108910A TW112108910A TW202341852A TW 202341852 A TW202341852 A TW 202341852A TW 112108910 A TW112108910 A TW 112108910A TW 112108910 A TW112108910 A TW 112108910A TW 202341852 A TW202341852 A TW 202341852A
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- electrostatic discharge
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- 239000000463 material Substances 0.000 claims description 31
- 238000007639 printing Methods 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 14
- 238000003754 machining Methods 0.000 claims description 9
- 239000013590 bulk material Substances 0.000 claims 1
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000009413 insulation Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000006261 foam material Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000002991 molded plastic Substances 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
- H05K9/0067—Devices for protecting against damage from electrostatic discharge
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0061—Tools for holding the circuit boards during processing; handling transport of printed circuit boards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
- B41F15/12—Machines with auxiliary equipment, e.g. for drying printed articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/16—Printing tables
- B41F15/18—Supports for workpieces
- B41F15/26—Supports for workpieces for articles with flat surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0018—Protection means against injury to the operator
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C10/00—Adjustable resistors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
- H05F3/02—Carrying-off electrostatic charges by means of earthing connections
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0213—Electrical arrangements not otherwise provided for
- H05K1/0215—Grounding of printed circuits by connection to external grounding means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0061—Tools for holding the circuit boards during processing; handling transport of printed circuit boards
- H05K13/0069—Holders for printed circuit boards
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
- H05K13/0465—Surface mounting by soldering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2233/00—Arrangements for the operation of printing presses
- B41P2233/20—Safety devices preventing damage
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0147—Carriers and holders
- H05K2203/0165—Holder for holding a Printed Circuit Board [PCB] during processing, e.g. during screen printing
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0147—Carriers and holders
- H05K2203/0173—Template for holding a PCB having mounted components thereon
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/15—Position of the PCB during processing
- H05K2203/1509—Horizontally held PCB
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/15—Position of the PCB during processing
- H05K2203/1572—Processing both sides of a PCB by the same process; Providing a similar arrangement of components on both sides; Making interlayer connections from two sides
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/15—Position of the PCB during processing
- H05K2203/1581—Treating the backside of the PCB, e.g. for heating during soldering or providing a liquid coating on the backside
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/30—Details of processes not otherwise provided for in H05K2203/01 - H05K2203/17
- H05K2203/304—Protecting a component during manufacturing
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Elimination Of Static Electricity (AREA)
- Auxiliary Devices For Machine Tools (AREA)
- Screen Printers (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Accessory Devices And Overall Control Thereof (AREA)
Abstract
Description
本發明涉及靜電放電保護工具、工裝塊、印刷機和保護工件免受靜電放電的方法。The present invention relates to electrostatic discharge protection tools, tooling blocks, printing presses and methods of protecting workpieces from electrostatic discharge.
工業絲網印刷機通常通過薄平面層或掩模中的孔圖案,例如模版(這是一種帶圖案的固體材料,例如不銹鋼)或絲網(這是一種塗有乳劑的網狀材料),將導電印刷介質(例如焊膏、銀漿或導電油墨)施加到平面工件(例如電路板)上。本發明同樣適用於絲網印刷和模版印刷,並且為了方便起見,在本文的其餘部分中,術語“模版(stencil)”將用於指代任何此類圖案化掩模。在將工件夾在固定的印刷位置的同時,使用帶角度的刀片或刮刀施加印刷介質。同樣的機器也可用於將某些非導電介質(例如膠水或其他黏合劑)印刷到工件上。印刷完成後,刮刀從模版上表面抬起,模版與印刷工件分離,然後印刷工件被鬆開。Industrial screen printers typically apply a pattern of holes in a thin flat layer or mask, such as a stencil (which is a patterned solid material such as stainless steel) or screen (which is a mesh material coated with an emulsion). A conductive printing medium (such as solder paste, silver paste, or conductive ink) is applied to a planar workpiece (such as a circuit board). The present invention applies equally to screen printing and stencil printing, and for convenience, in the remainder of this document the term "stencil" will be used to refer to any such patterned mask. Print media is applied using an angled blade or squeegee while the workpiece is clamped in a fixed printing position. The same machines can also be used to print certain non-conductive media, such as glue or other adhesives, onto the workpiece. After printing is completed, the scraper is lifted from the upper surface of the template, the template is separated from the printing workpiece, and then the printing workpiece is released.
在印刷機內的這種印刷操作之後,印刷的工件可以被傳送到生產線內的其他加工模組。特別地,印刷的工件可以被傳送到裝配機,該裝配機可以將電氣元件或電子元件貼裝到工件上。After this printing operation in the press, the printed workpieces can be transferred to other processing modules within the production line. In particular, the printed workpiece can be transferred to an assembly machine, which can attach electrical or electronic components to the workpiece.
為確保高品質印刷,必須支撐工件,使待印刷的表面平行於通常是水平的印刷絲網,工件支撐件能夠承受印刷操作期間施加在其上的壓力,特別是承受通過刮刀施加的向下壓力,同時保持工件的正確對準。To ensure high-quality printing, the workpiece must be supported so that the surface to be printed is parallel to the usually horizontal printing screen. The workpiece support must be able to withstand the pressure exerted on it during the printing operation, in particular withstand the downward pressure exerted by the doctor blade. , while maintaining the correct alignment of the workpiece.
同樣需要在貼裝操作期間為工件提供合適的支撐,儘管在貼裝操作期間施加在工件上的向下壓力通常遠低於在印刷操作期間施加的向下壓力。It is also necessary to provide suitable support for the workpiece during the placement operation, although the downward pressure exerted on the workpiece during the placement operation is usually much lower than that exerted during the printing operation.
最簡單的支撐類型是使用可以貼裝工件的平面或壓板。然而,在許多情況下,這種佈置是不可能的,特別是工件的底面之前已經印刷並配備了元件(例如,在之前的貼裝操作中),並且需要在應用於工件頂部的印刷或貼裝操作過程中支撐這個底面。工件底面存在元件意味著工件不會是平的,而且如果元件在印刷或貼裝操作中被“壓扁(squashed)”,它們也容易損壞。為此,使用了稱為“工裝(tooling)”的專業支撐解決方案。The simplest type of support is to use a flat surface or platen on which the workpiece can be mounted. However, in many cases this arrangement is not possible, in particular where the underside of the workpiece has been previously printed and equipped with components (e.g. in a previous placement operation) and the printing or placement needs to be done before the printing or placement is applied to the top of the workpiece. Support this bottom surface during installation operations. The presence of components on the underside of the workpiece means that the workpiece will not be flat, and components are also susceptible to damage if they are "squashed" during printing or placement operations. For this purpose, specialized support solutions called "tooling" are used.
目前有兩種常用工裝選項可在印刷和貼裝操作期間為印刷電路板(PCB)提供支撐: 1)專用工裝塊—這些是大塊材料塊,其上表面例如通過機加工而具有三維輪廓,旨在容納在其上貼裝的特定PCB。工裝塊可以方便地位於平坦的下方支撐板或“工裝台(tooling table)”上。 2)工裝引腳—這些是細柱,定位為接觸使用中的電路板,避免接觸底面上的任何元件(或其他精密或關鍵區域)。引腳通常是磁性的,即它們內部包括永磁體或電永磁體,以將引腳非永久性地附接到工裝台,工裝台可以方便地由諸如鋼的導磁材料製成。例如,ASM目前使用簡單、低成本的模制塑膠工裝引腳,每個引腳的底部都有一個釹永磁體。在印刷機中,工裝引腳通常手動放置在工裝台上(儘管開始引入自動貼裝系統),而貼裝機(例如ASM生產的那些)可以提供手動貼裝和自動貼裝選項。使用手動系統,操作員要以所需的精度一致地貼裝引腳既費時又費力。自動貼裝系統可以通過準確貼裝引腳來節省時間並減少缺陷。自動貼裝系統通常使用可操作以從上方與引腳接合的“引腳拾取器(pin picker)”裝置,引腳位於工裝台上或存儲庫中。然後,引腳拾取器可以提起引腳,將其橫向移動到所需位置,然後將其降低到工裝台上。 There are currently two common tooling options that provide support for printed circuit boards (PCBs) during printing and placement operations: 1) Specialized Tooling Blocks - These are large blocks of material whose upper surface has a three-dimensional profile, e.g. by machining, designed to accommodate the specific PCB mounted on it. The tooling block can be conveniently located on a flat lower support plate or "tooling table". 2) Tooling Pins - These are thin posts positioned to contact the circuit board in use, avoiding contact with any components (or other delicate or critical areas) on the underside. The pins are usually magnetic, i.e. they include permanent magnets or electro-permanent magnets inside them to non-permanently attach the pins to a workbench, which may conveniently be made of a magnetically permeable material such as steel. For example, ASM currently uses simple, low-cost molded plastic tooling pins with a neodymium permanent magnet on the bottom of each pin. In printing presses, tooling pins are typically placed manually on the tooling table (although automated placement systems are beginning to be introduced), while placement machines (such as those produced by ASM) can offer both manual and automated placement options. With manual systems, it is time-consuming and laborious for operators to consistently place pins with the required precision. Automated placement systems can save time and reduce defects by accurately placing pins. Automated placement systems typically use "pin picker" devices that are operable to engage pins from above, where the pins are located on a workbench or in a storage library. The pin picker can then lift the pin, move it laterally to the desired location, and lower it onto the workbench.
這種自動貼裝系統的示例在圖1中示意性地示出。該自動貼裝系統使用“引腳拾取器”102,這是一種可操作以從上方一次與一個或多個工裝引腳101A、101B接合的裝置,單獨的工裝引腳101A、101B位於工裝台的支撐表面123上或存儲庫110中。引腳拾取器102可以在豎直方向或“Z”方向上移動,以接合於並隨後提升工裝引腳101A、101B,並且可以在正交的“X”和“Y”方向上移動,以將工裝引腳橫向移動到所需位置。然後引腳拾取器102可以將工裝引腳降低到工裝台的支撐表面123上,工裝引腳被磁力吸引到該支撐表面上。如圖所示,引腳拾取器102可相對於懸掛它的支撐台架120在Z方向上移動,並且可在X方向上沿著台架120移動。通過在Y方向上移動台架120來提供Y方向的移動。雖然沒有顯示在圖1中,但台架120可以被支撐在諸如印刷機或貼裝機的加工模組內。工裝引腳101A、101B在支撐表面123上的貼裝位置是根據隨後要支撐的工件130手動或自動選擇的。所示的工件130包括襯底131,例如板或半導體晶圓,在該示例中,襯底131在下側具有阻礙支撐工件130的多個特製件。這些特製件可以包括元件132、過孔133等,正如本領域技術人員將理解的那樣。貼裝在支撐表面123上的工裝引腳101A、101B的位置和類型將取決於這些特製件的位置。在所示示例中,在特製件之間的空間允許的地方使用相對寬的工裝引腳101A,而在特製件之間的空間小的地方使用相對細的工裝引腳101B。An example of such an automated placement system is schematically shown in Figure 1 . The automated placement system uses a "pin picker" 102, a device operable to engage one or
通常,一旦工件被運送到印刷機或貼裝機中,通過升高工裝,例如通過提升工裝台,使工裝和位於上面的工件形成支撐接觸,直到工裝與工件接觸。Typically, once the workpiece is transported to the printing press or placement machine, the tooling is brought into supporting contact with the workpiece located thereon by elevating the tooling, such as by lifting a tooling table, until the tooling is in contact with the workpiece.
在印刷或貼裝操作過程中存在於工件上的電子元件容易因靜電放電(“ESD”)而損壞,如果工件帶上靜電,就會發生這種情況。工件帶電的機會有很多種,例如,已經發現在印刷過程中由於以下部分之間的接觸和分離,帶電的風險特別高: - 刮刀和模版, - 模版和工件,以及 - 工件和將其固定在印刷位置的夾具。 Electronic components present on the workpiece during printing or placement operations are susceptible to damage from electrostatic discharge ("ESD"), which can occur if the workpiece becomes charged with static electricity. There are many opportunities for workpieces to become electrified. For example, the risk of becoming electrified has been found to be particularly high during the printing process due to contact and separation between: - scrapers and stencils, - templates and artifacts, and - The workpiece and the clamps that hold it in the printing position.
雖然工裝可以提供ESD保護(例如,工裝引腳通常由耗散材料製成,以消散靜電電荷積聚),但這並不總是可靠的。例如,在刮刀未對上面的模版施加向下的力的任何階段,引腳和工件之間可能存在不完美的接觸。While tooling can provide ESD protection (for example, tooling pins are often made of dissipative materials to dissipate electrostatic charge build-up), this is not always reliable. For example, there may be imperfect contact between the pin and the workpiece at any stage when the squeegee is not exerting downward force on the stencil above.
本發明試圖克服這個問題,並在諸如印刷或貼裝的加工操作期間提供可靠的ESD保護。The present invention attempts to overcome this problem and provide reliable ESD protection during processing operations such as printing or placement.
根據本發明,該目的通過提供與工裝相關聯的可變高度ESD保護元件來實現,其可以確保在一定距離範圍內與工件接觸。此外,通過分析與工件相關聯的Gerber資料來確定ESD保護元件的最佳位置,並且可以將元件貼裝在確定的位置。According to the invention, this object is achieved by providing a variable height ESD protection element associated with the tooling which ensures contact with the workpiece within a certain distance. In addition, the optimal location of the ESD protection component is determined by analyzing the Gerber profile associated with the workpiece, and the component can be mounted at the determined location.
根據本發明的第一態樣,提供了一種靜電放電保護工具,用於減少工件加工模組內的工件上存在的靜電電荷,包括: 主體; 頭部; 位於頭部遠端的尖端,該尖端是至少部分導電的; 頭部可相對於主體在尖端距主體最大距離處的伸出位置和尖端距主體最短距離處的縮回位置之間移動; 偏置裝置,用於將頭部偏置到伸出位置,以及 在尖端和主體之間形成的至少部分導電的路徑,用於將與尖端接觸的帶電工件接地。 According to a first aspect of the present invention, an electrostatic discharge protection tool is provided for reducing electrostatic charges existing on workpieces in a workpiece processing module, including: subject; head; a tip located at the distal end of the head, the tip being at least partially electrically conductive; The head is movable relative to the body between an extended position where the tip is at a greatest distance from the body and a retracted position where the tip is at a shortest distance from the body; biasing means for biasing the head into the extended position, and An at least partially conductive path formed between the tip and the body for grounding a live workpiece in contact with the tip.
根據本發明的第二態樣,提供了一種用於在加工操作期間支撐工件的工裝塊,包括第一方面的靜電放電保護工具。According to a second aspect of the invention, there is provided a tooling block for supporting a workpiece during machining operations, comprising the electrostatic discharge protection tool of the first aspect.
根據本發明的第三態樣,提供了一種包括第一方面的靜電放電保護工具的印刷機。According to a third aspect of the invention, there is provided a printing press including the electrostatic discharge protection tool of the first aspect.
根據本發明的第四態樣,提供了一種保護工件免受靜電放電的方法,包括以下步驟: i)將工裝定位在工件加工模組的工裝台上,以在加工操作期間支撐工件,該工裝包括根據第一方面的靜電放電保護工具, ii)將工件運送到位於工裝上方的加工位置,以及 iii)將工件和工裝台一起相對移動,使工裝與工件形成支撐接觸且靜電放電保護工具的尖端與工件接觸,從而經由至少部分導電的路徑將工件接地。 According to a fourth aspect of the present invention, a method for protecting a workpiece from electrostatic discharge is provided, including the following steps: i) positioning the tooling on the tooling table of the workpiece processing module to support the workpiece during the processing operation, the tooling including the electrostatic discharge protection tool according to the first aspect, ii) transport the workpiece to the processing position located above the tooling, and iii) moving the workpiece and the tooling table together relative to each other so that the tooling is in supporting contact with the workpiece and the tip of the electrostatic discharge protection tool is in contact with the workpiece, thereby grounding the workpiece via an at least partially conductive path.
本發明的其他具體方面和特徵在所請專利範圍中闡述。Other specific aspects and features of the invention are set forth in the claimed patent scope.
本發明的一個實施例如圖2所示,其以剖面圖示意性地示出了裝配在工裝塊7內的靜電放電保護工具1。工裝塊7位於工裝台(未示出)上,用於豎直移動進入和脫離與上方的工件W的接合。An embodiment of the present invention is shown in Figure 2, which schematically shows an electrostatic discharge protection tool 1 assembled in a tooling block 7 in a cross-sectional view. The tooling block 7 is located on a tooling table (not shown) for vertical movement into and out of engagement with the workpiece W above.
更詳細地,靜電放電保護工具1包括頭部2,頭部2具有位於頭部2的遠端(即頂部)的尖端3。頭部2連接到主體4,以相對於主體4是可移動的。如圖所示,頭部2可相對於主體4沿豎直軸或Z軸移動,主體4在使用中相對於工裝塊7保持靜止。頭部2可相對於主體4在尖端3距主體4的最大距離處的伸出位置(如在圖2中所示)與尖端3距主體4的最短距離處的縮回位置(未示出)之間移動。僅作為示例,這種佈置可以通過以下方式實現,通過在主體4中提供圓柱形豎直延伸通道(未示出)並將頭部2定位在通道內以用於在通道中滑動豎直運動,通道的側面限制頭部2的橫向運動。通過至少部分地關閉通道的遠端,例如可以完全關閉通道的下端,可以防止頭部2的豎直運動超出縮回位置或伸出位置。然而,通道的上端必須保持部分開放,使得包括尖端3的頭部2的一部分可以穿過。有利地,頭部2可以在其比頭部2的上部橫向延伸更大的下端處包括軸環或肩部部分,該軸環防止頭部2通過通道上端處的開口離開。位於靜電放電保護工具1內的是用於將頭部2偏置到伸出位置的偏置裝置(未示出)。偏置裝置可以例如包括壓縮彈簧或可壓縮泡沫材料。In more detail, the electrostatic discharge protection tool 1 includes a head 2 having a tip 3 located at a distal end (ie, top) of the head 2 . The head 2 is connected to the body 4 so as to be movable relative to the body 4 . As shown, the head 2 is movable along the vertical or Z-axis relative to the body 4 which remains stationary relative to the tooling block 7 in use. The head 2 can be positioned relative to the body 4 in an extended position at the maximum distance of the tip 3 from the body 4 (as shown in Figure 2) and in a retracted position (not shown) at the shortest distance of the tip 3 from the body 4. move between. By way of example only, this arrangement may be achieved by providing a cylindrical vertically extending channel (not shown) in the body 4 and positioning the head 2 within the channel for sliding vertical movement in the channel, The sides of the channel limit the lateral movement of the head 2. By at least partially closing the distal end of the channel, for example the lower end of the channel may be completely closed, vertical movement of the head 2 beyond the retracted or extended position can be prevented. However, the upper end of the channel must remain partially open so that part of the head 2 including the tip 3 can pass through. Advantageously, the head 2 may comprise a collar or shoulder portion at its lower end which extends laterally greater than the upper part of the head 2, which collar prevents the head 2 from exiting through the opening at the upper end of the channel. Located within the electrostatic discharge protection tool 1 are biasing means (not shown) for biasing the head 2 into the extended position. The biasing means may, for example, comprise a compression spring or compressible foam material.
尖端3是至少部分導電的,並且可以例如由金屬材料形成。因此,尖端3形成至少部分導電的路徑的一部分,該路徑形成在尖端3和主體4之間,用於在帶電工件W與尖端3接觸時使帶電工件W接地。如圖2所示,主體4經由電阻8在靜電放電保護工具1的最低端的接地連接6處接地,如果帶電工件接觸到尖端3,選擇該電阻以安全地允許快速放電。已發現電阻約為1MΩ適用於許多工件,儘管這取決於特定應用。靜電放電保護工具1位於形成於工裝塊7中的開口9內,並通過由絕緣材料形成的絕緣套環5或套管與其電隔離。通常,工裝塊7可包括大塊材料,開口9形成在大塊材料中。從圖2可以看出,在伸出位置處,尖端3突出超過工裝塊7的上表面,使得在使用中工件W將在工裝塊7之前接觸尖端3。The tip 3 is at least partially electrically conductive and may for example be formed of a metallic material. The tip 3 therefore forms part of an at least partially conductive path formed between the tip 3 and the body 4 for grounding the live workpiece W when it comes into contact with the tip 3 . As shown in Figure 2, the body 4 is grounded at the ground connection 6 at the lowest end of the electrostatic discharge protection tool 1 via a resistor 8 chosen to safely allow a rapid discharge if a live workpiece comes into contact with the tip 3. Resistances around 1MΩ have been found to be suitable for many workpieces, although this depends on the specific application. The electrostatic discharge protection tool 1 is located within an opening 9 formed in the tooling block 7 and is electrically isolated from it by an insulating collar 5 or sleeve formed of insulating material. Typically, the tooling block 7 may comprise a large piece of material in which the opening 9 is formed. As can be seen in Figure 2, in the extended position, the tip 3 protrudes beyond the upper surface of the tooling block 7 so that in use the workpiece W will contact the tip 3 before the tooling block 7.
在使用中: - 工裝塊7位於工件加工模組的工裝台(未示出)上,以在加工操作期間支撐工件W,工裝塊包括靜電放電保護工具1; - 可能帶有高靜電電荷的工件W被傳送到工裝塊7上方的加工位置,進入圖2所示的位置; - 工件W和工裝台一起移動,在這種情況下是通過提升工裝台來移動。靜電放電保護工具的尖端3由此與工件W接觸,以經由至少部分導電的路徑將工件W接地。隨後,通過進一步提升工裝台,頭部被向下推向縮回位置抵靠偏置裝置,同時保持與工件W的下側接觸,直到工裝塊7與工件W形成支撐接觸。當工件完全支撐在工裝塊7上時,可以執行加工操作。 in use: - the tooling block 7 is located on the tooling table (not shown) of the workpiece processing module to support the workpiece W during the machining operation, and the tooling block includes the electrostatic discharge protection tool 1; - The workpiece W, which may have a high electrostatic charge, is transferred to the processing position above the tooling block 7, entering the position shown in Figure 2; - The workpiece W moves together with the workbench, in this case by lifting the workbench. The tip 3 of the electrostatic discharge protection tool is thereby in contact with the workpiece W to ground the workpiece W via an at least partially conductive path. Subsequently, by further raising the tooling table, the head is pushed downwards to the retracted position against the biasing device while maintaining contact with the underside of the workpiece W until the tooling block 7 makes supporting contact with the workpiece W. When the workpiece is fully supported on the tooling block 7, the machining operation can be performed.
靜電放電保護工具1的尖端3接觸工件W下側的導電區域(例如預先印刷到工件W上的導電墊或導電軌道)是有益的。因此,上面概述的方法較佳地包括在水平面內確定靜電放電保護工具1的位置使得它位於工件W的導電區域下方的初始步驟。這樣做的較佳方式是分析與工件W相關聯的Gerber資料,該Gerber資料準確地提供了工件W的導電區域的位置資訊。It is beneficial for the tip 3 of the ESD protection tool 1 to contact a conductive area on the underside of the workpiece W (eg a conductive pad or track pre-printed onto the workpiece W). Therefore, the method outlined above preferably includes the initial step of positioning the electrostatic discharge protection tool 1 in a horizontal plane such that it is located below the conductive area of the workpiece W. A better way to do this is to analyze the Gerber data associated with the workpiece W, which accurately provides location information of the conductive areas of the workpiece W.
上述實施例提供了用於保護工件W免受靜電放電的穩健方法。在替代實施例中,可以提供更複雜的靜電放電保護工具,其中至少部分導電的路徑的電阻根據尖端和主體之間的距離而變化,以優化通過工具進行的放電。The above-described embodiments provide a robust method for protecting workpiece W from electrostatic discharge. In alternative embodiments, more sophisticated electrostatic discharge protection tools may be provided in which the resistance of the at least partially conductive path varies depending on the distance between the tip and body to optimize the discharge through the tool.
圖3A和圖3B分別示意性地示出了在伸出位置處和縮回位置處的靜電放電保護工具11的剖面圖。靜電放電保護工具11同樣包括帶有尖端13的頭部12,該頭部相對於主體14在圖3A所示的伸出位置和圖3B所示的縮回位置之間可相對移動。頭部12被壓縮彈簧15形式的偏置裝置偏置到伸出位置。主體14包括電阻器網路16,該電阻器網路16具有多個各自不同阻值的電阻器17。這些電阻器佈置成使得當尖端13和主體14之間的距離是第一距離時,至少部分導電的路徑包括該多個電阻器中的第一電阻器,並且當尖端13和主體14之間的距離是第二距離時,至少部分導電的路徑包括該多個電阻器中的第二電阻器,如下面將描述的。頭部12包括位於其最低範圍的電觸點20,該電觸點20構造成在沿其在伸出位置和縮回位置之間的行進範圍的任何點處電接觸該多個電阻器中的單個電阻器17。在圖3A所示的伸出位置處,電觸點20與第一電阻器18電接觸,而在圖3B所示的縮回位置處,電觸點20與第二電阻器19電接觸,第一電阻器18和第二電阻器19具有不同的電阻。在沿伸出位置和縮回位置之間的行進的中間點處,電觸點20與該多個電阻器中的其他電阻器電接觸。電阻器網路16在接地連接21處接地。以這種方式,可以控制與尖端13接觸的工件上的靜電電荷放電,從而為帶電工件提供較慢的放電。Figures 3A and 3B schematically show cross-sectional views of the electrostatic discharge protection tool 11 in an extended position and a retracted position respectively. The electrostatic discharge protection tool 11 also includes a head 12 with a tip 13 that is relatively movable relative to the body 14 between an extended position shown in Figure 3A and a retracted position shown in Figure 3B. The head 12 is biased into the extended position by biasing means in the form of a compression spring 15 . The body 14 includes a resistor network 16 having a plurality of resistors 17 each having a different resistance value. These resistors are arranged such that when the distance between tip 13 and body 14 is a first distance, the at least partially conductive path includes a first resistor of the plurality of resistors, and when the distance between tip 13 and body 14 When the distance is the second distance, the at least partially conductive path includes a second resistor of the plurality of resistors, as will be described below. The head 12 includes an electrical contact 20 at its lowest extent configured to electrically contact one of the plurality of resistors at any point along its range of travel between the extended and retracted positions. Single resistor 17. In the extended position shown in Figure 3A, the electrical contact 20 is in electrical contact with the first resistor 18, and in the retracted position shown in Figure 3B, the electrical contact 20 is in electrical contact with the second resistor 19. One resistor 18 and the second resistor 19 have different resistances. At an intermediate point along the course between the extended and retracted positions, the electrical contact 20 is in electrical contact with other resistors in the plurality of resistors. The resistor network 16 is connected to ground at ground connection 21 . In this manner, the electrostatic charge discharge on the workpiece in contact with tip 13 can be controlled, thereby providing a slower discharge to the charged workpiece.
圖4示意性地示出了替代實施例靜電放電保護工具31。在該實施例中,使用可變電阻器(在這種情況下使用連接到靜電放電保護工具主體的下端的數字電位計32)改變至少部分導電的路徑的電阻。數位電位計32由控制器33(例如由合適的軟體或硬體運行或控制的處理器等)控制。當工件被夾緊時,這樣的系統可用於提供1MΩ到0Ω的轉換,以提供相對較慢的放電和可忽略的阻抗,例如0Ω,當工件未被夾緊時,提供直接接地路徑以傳輸在印刷過程中產生的任何靜電。Figure 4 schematically illustrates an alternative embodiment electrostatic discharge protection tool 31. In this embodiment, a variable resistor (in this case a digital potentiometer 32 connected to the lower end of the electrostatic discharge protection tool body) is used to vary the resistance of the at least partially conductive path. The digital potentiometer 32 is controlled by a controller 33 (eg, a processor or the like run or controlled by suitable software or hardware). Such a system can be used to provide a 1MΩ to 0Ω transition when the workpiece is clamped to provide a relatively slow discharge and negligible impedance, such as 0Ω, when the workpiece is not clamped to provide a direct ground path to transmit in Any static electricity generated during the printing process.
圖5以剖面圖示意性地示出了在伸出位置處的替代實施例靜電放電保護工具41。在該實施例中,通過在至少部分導電的路徑中使用耗散材料來提供ESD保護,並且與圖3A和圖3B中所示的實施例類似,至少部分導電的路徑的電阻根據尖端和主體之間的距離而變化,以優化通過工具進行的放電。靜電放電保護工具41同樣包括帶有尖端43的頭部42,頭部42相對於主體44在所示的伸出位置和縮回位置(未示出)之間可相對移動。頭部42通過壓縮彈簧45形式的偏置裝置偏置到伸出位置。主體經由絕緣套環48保持在工裝塊(未示出)的開口中。主體44包括多種耗散材料47,例如各自具有不同電阻的耗散泡沫材料,更例如形成為圍繞頭部42的行進路徑的套環或環狀物。這些耗散材料佈置成使得當尖端43與主體44之間的距離為第一距離時,至少部分導電的路徑包括該多種耗散材料中的第一耗散材料,並且當尖端43與主體44之間的距離是第二距離時,至少部分導電的路徑包括該多種耗散材料中的第二耗散材料,這將在下面描述。頭部42包括位於其最低範圍的電觸點46,電觸點46構造成在沿其在伸出位置和縮回位置之間的行進範圍的任何點處電接觸該多種耗散材料中的單一耗散材料47。在例如所示的伸出位置處,電觸點46與最上面的耗散材料47接觸。沿其在伸出位置和縮回位置之間的行進,電觸點46與該多種耗散材料中的其他耗散材料電接觸。以這種方式,可以控制與尖端43接觸的工件上的靜電電荷放電。Figure 5 schematically shows an alternative embodiment electrostatic discharge protection tool 41 in a cross-sectional view in an extended position. In this embodiment, ESD protection is provided by using a dissipative material in an at least partially conductive path, and similar to the embodiment shown in FIGS. 3A and 3B , the resistance of the at least partially conductive path depends on the relationship between the tip and the body. vary the distance between them to optimize the discharge through the tool. The electrostatic discharge protection tool 41 also includes a head 42 with a tip 43 that is relatively movable relative to the body 44 between an extended position as shown and a retracted position (not shown). The head 42 is biased into the extended position by biasing means in the form of a compression spring 45 . The body is retained in an opening in a tooling block (not shown) via an insulating collar 48 . The body 44 includes a variety of dissipative materials 47 , such as dissipative foam materials each having a different electrical resistance, more such as formed as a collar or ring around the path of travel of the head 42 . These dissipative materials are arranged such that when the distance between tip 43 and body 44 is a first distance, the at least partially conductive path includes a first dissipative material of the plurality of dissipative materials, and when the distance between tip 43 and body 44 is When the distance is a second distance, the at least partially conductive path includes a second dissipative material of the plurality of dissipative materials, as will be described below. The head 42 includes an electrical contact 46 at its lowest extent configured to electrically contact a single one of the plurality of dissipative materials at any point along its range of travel between the extended and retracted positions. Dissipative Materials47. In the extended position shown, for example, the electrical contact 46 is in contact with the uppermost dissipative material 47 . Along its course between the extended and retracted positions, electrical contact 46 makes electrical contact with other dissipative materials in the plurality of dissipative materials. In this way, the electrostatic charge discharge on the workpiece in contact with tip 43 can be controlled.
圖3至圖5所示的實施例在整個行進範圍內提供不同的電阻。在本發明的一些有利實施例中,可以擴展該想法,使得ESD保護機制可以根據頭部在伸出位置和縮回位置之間的行進範圍在導電路徑和耗散路徑之間轉移。The embodiment shown in Figures 3 to 5 provides different resistances throughout the range of travel. In some advantageous embodiments of the invention, this idea can be extended so that the ESD protection mechanism can shift between conductive and dissipative paths depending on the range of travel of the head between extended and retracted positions.
圖6以剖面圖示意性地示出了這樣的實施例。靜電放電保護工具51與圖5的靜電放電保護工具41非常相似,包括各自具有不同電阻的多種耗散材料57,電觸點56在其整個行進範圍內順序地接觸該多種耗散材料57。此外,低電阻的導電觸點58設置在行進範圍的最低範圍附近,佈置成當處於縮回位置時接觸電觸點56。導電觸點58電連接到接地連接59,接地連接59接地Figure 6 schematically shows such an embodiment in a cross-sectional view. The electrostatic discharge protection tool 51 is very similar to the electrostatic discharge protection tool 41 of Figure 5 and includes a plurality of dissipative materials 57 each having a different resistance that the electrical contact 56 contacts sequentially throughout its range of travel. Additionally, a low resistance electrically conductive contact 58 is provided near the lowest extent of the travel range, arranged to contact the electrical contact 56 when in the retracted position. Conductive contact 58 is electrically connected to ground connection 59 which is connected to ground
圖7和圖8示意性地示出了替代實施例,其中ESD保護機制可以根據頭部在伸出位置和縮回位置之間的行進範圍在導電路徑和耗散路徑之間轉移。圖7以剖面圖示意性地示出了處於伸出位置的靜電放電保護工具61,而圖8示出了處於縮回位置的靜電放電保護工具61。靜電放電保護工具61再次位於工裝塊67的開口內。具有尖端63的頭部62可移動地安裝在主體64中,並通過呈壓縮彈簧65形式的偏置裝置偏置到伸出位置。頭部62包括電觸點66,電觸點66構造成當頭部62從伸出位置向縮回位置移動時接觸位於主體內的多種耗散材料68之一,如圖8所示。耗散材料68和電觸點66的佈置可以類似于上文例如參考圖5和圖6所描述的佈置。頭部62包括從電觸點66向下懸垂的杆69,並且與尖端63相似是導電的,從而在尖端63和杆69的最低部分之間形成導電路徑。杆69可滑動地佈置在形成於主體64的底部中的孔71內。板簧形式的導電觸點70設置在工裝塊67內的開口的底部處,並向上傾斜佈置以當頭部62接近並進入縮回位置時接觸杆69,如圖8所示。導電觸點70接地,從而有效地將可與尖端63接觸的帶電工件(未示出)接地。Figures 7 and 8 schematically illustrate alternative embodiments in which the ESD protection mechanism can shift between conductive and dissipative paths depending on the range of travel of the head between extended and retracted positions. Figure 7 schematically shows the electrostatic discharge protection tool 61 in a sectional view in an extended position, while figure 8 shows the electrostatic discharge protection tool 61 in a retracted position. The electrostatic discharge protection tool 61 is again located within the opening of the tooling block 67 . A head 62 having a tip 63 is movably mounted in the body 64 and is biased into the extended position by biasing means in the form of a compression spring 65 . Head 62 includes electrical contacts 66 configured to contact one of a plurality of dissipative materials 68 located within the body as head 62 moves from an extended position to a retracted position, as shown in FIG. 8 . The arrangement of dissipative material 68 and electrical contacts 66 may be similar to that described above, for example with reference to FIGS. 5 and 6 . Head 62 includes a stem 69 depending downwardly from electrical contacts 66 and is electrically conductive like tip 63 such that an electrically conductive path is formed between tip 63 and the lowest portion of stem 69 . The rod 69 is slidably arranged within a hole 71 formed in the bottom of the body 64 . A conductive contact 70 in the form of a leaf spring is provided at the bottom of the opening within the tooling block 67 and is arranged obliquely upward to contact the rod 69 when the head 62 approaches and enters the retracted position, as shown in Figure 8. Conductive contact 70 is grounded, thereby effectively grounding a live workpiece (not shown) that may come into contact with tip 63 .
上述實施例均採用嵌入工裝塊的靜電放電保護工具,具體使用方式可參考第一實施例,即 - 工裝塊位於工件加工模組的工裝台(未示出)上,以在加工操作期間支撐工件W,工裝塊包括靜電放電保護工具; - 可能帶有高靜電電荷的工件W被傳送到位於工裝塊上方的加工位置,並且 - 工件W和工裝台一起移動,例如通過提升工裝台。靜電放電保護工具的尖端由此與工件W接觸,以經由至少部分導電的路徑將工件W接地。隨後,通過進一步提升工裝台,將頭部向下推向縮回位置抵靠偏置裝置,同時保持與工件W的下側接觸,直到工裝塊與工件W形成支撐接觸。當工件完全支撐在工裝塊上時,可以執行加工操作。 The above-mentioned embodiments all use electrostatic discharge protection tools embedded in the tooling block. For specific usage, please refer to the first embodiment, that is, - The tooling block is located on the tooling table (not shown) of the workpiece processing module to support the workpiece W during the processing operation, and the tooling block includes electrostatic discharge protection tools; - the workpiece W, which may have a high electrostatic charge, is transported to a processing position located above the tooling block, and - The workpiece W is moved together with the workbench, for example by lifting the workbench. The tip of the electrostatic discharge protection tool is thereby in contact with the workpiece W to ground the workpiece W via an at least partially conductive path. Subsequently, by further lifting the tooling table, push the head downwardly to the retracted position against the biasing device while maintaining contact with the underside of the workpiece W until the tooling block makes supporting contact with the workpiece W. When the workpiece is fully supported on the tooling block, machining operations can be performed.
此外,對於所有這些實施例,靜電放電保護工具的尖端接觸工件W下側的導電區域(例如先前印刷到工件W上的導電墊或導電軌道)是有益的。因此,上面概述的方法較佳地包括在水平面內確定靜電放電保護工具的位置使得它位於工件W的導電區域下方的初始步驟。這樣做的較佳方式是分析與工件W相關聯的Gerber資料,Gerber資料準確地提供了工件W的導電區域的位置資訊。Additionally, for all of these embodiments, it is beneficial for the tip of the electrostatic discharge protection tool to contact a conductive area on the underside of the workpiece W (such as a conductive pad or conductive track previously printed onto the workpiece W). Therefore, the method outlined above preferably includes the initial step of positioning the electrostatic discharge protection tool in a horizontal plane so that it is located below the conductive area of the workpiece W. A better way to do this is to analyze the Gerber data associated with the workpiece W. The Gerber data accurately provides location information of the conductive areas of the workpiece W.
如前所述,通常使用其他類型的工裝,特別是工裝引腳很常見。本發明同樣適用於這樣的系統,並且靜電放電保護工具可以包括獨立式立柱,獨立式立柱可選地適於在加工操作期間為工件提供支撐,類似於標準工裝引腳。此處,術語“獨立式立柱”用於表示細長形式的物品,其具有沿其長度的主軸,可以將其貼裝在平坦的水準表面上,使得主軸豎直延伸,而無需由該平坦的水準表面以外的其他地方支撐該物品。這種靜電放電保護工具也可適用于由智慧引腳貼裝系統貼裝。As mentioned previously, other types of tooling are often used, especially tooling pins are common. The present invention is equally applicable to such systems, and the electrostatic discharge protection tool may include a free-standing column optionally adapted to provide support for the workpiece during machining operations, similar to standard tooling pins. Here, the term "free-standing post" is used to mean an item of elongated form having a main axis along its length which can be mounted on a flat, level surface such that the main axis extends vertically without being supported by that flat level. The item is supported somewhere other than the surface. This electrostatic discharge protection tool is also suitable for placement by smart pin placement systems.
圖9示意性地示出形成為獨立式立柱的靜電放電保護工具81,並且可用作工裝引腳。靜電放電保護工具81包括在其上端具有尖端83的頭部82,頭部82相對於主體84可相對移動。偏置裝置(未示出)例如壓縮彈簧將尖端83偏置遠離主體84進入所示的伸出位置。主體的頂部指定為87。在尖端83和主體84的最低端之間形成至少部分導電的路徑,該至少部分導電的路徑可以將與尖端83接觸的帶電工件(未示出)接地,其中通過貼裝有靜電放電保護工具81的工裝台85實現接地。因此,在內部,靜電放電保護工具81可以類似於圖2中所示的靜電放電保護工具1。靜電放電保護工具81包括在主體84中的接合裝置86,這裡採用棘爪的形式。提供接合裝置86以允許與引腳貼裝機構的引腳拾取器88的閂鎖89接合。Figure 9 schematically shows an electrostatic discharge protection tool 81 formed as a free-standing column and usable as tooling pins. The electrostatic discharge protection tool 81 includes a head 82 having a tip 83 at its upper end, and the head 82 is relatively movable relative to the main body 84 . A biasing device (not shown) such as a compression spring biases tip 83 away from body 84 into the extended position shown. The top of the body is designated 87. An at least partially conductive path is formed between the tip 83 and the lowermost end of the body 84 which may ground a live workpiece (not shown) in contact with the tip 83 in which an electrostatic discharge protection tool is mounted The workbench 85 of 81 is grounded. Internally, therefore, the electrostatic discharge protection tool 81 may be similar to the electrostatic discharge protection tool 1 shown in FIG. 2 . The electrostatic discharge protection tool 81 includes an engagement device 86 in the body 84, here in the form of a detent. Engagement means 86 are provided to allow engagement with the latches 89 of the pin pickup 88 of the pin placement mechanism.
在使用過程中,頭部82將被推向其縮回位置,在該位置處,尖端83將位於主體87的頂部或略高於主體87的頂部。因此,主體87的頂部可以為工件提供支撐,類似於標準工裝引腳。During use, the head 82 will be pushed toward its retracted position where the tip 83 will be at or slightly above the top of the body 87 . Therefore, the top of body 87 can provide support for the workpiece, similar to standard tooling pins.
在替代實施例(未示出)中,至少部分導電的路徑的電阻可以根據尖端和主體之間的距離而變化,類似於先前描述的靜電放電保護工具11、31、41、51、61。In alternative embodiments (not shown), the resistance of the at least partially conductive path may vary depending on the distance between the tip and the body, similar to the previously described electrostatic discharge protection tools 11, 31, 41, 51, 61.
這種工裝引腳式佈置的優點是靜電放電保護工具81的貼裝具有更大的靈活性。有利地,在水平面內確定靜電放電保護工具81的位置,使得它在使用時位於工件的導電區域下方。這樣做的較佳方式是分析與工件相關聯的Gerber資料,該Gerber資料準確地提供了工件的導電區域的位置資訊。然後可以有利地通過使用引腳貼裝機構的引腳拾取器88(儘管由操作者手動貼裝也是可能的)在所確定的位置處將靜電放電保護工具81定位在工裝台85上。一旦還貼裝了任何其他所需的工裝引腳,然後可以將工件運送到位於所貼裝的工裝引腳和靜電放電保護工具81上方的加工位置。例如通過提升工裝台85將工件和工裝台85移動得更靠近在一起。從而使靜電放電保護工具81的尖端與工件接觸,以經由至少部分導電的路徑將工件接地。隨後,通過進一步提升工裝台85,頭部82被向下推向縮回位置抵靠偏置裝置,同時保持與工件的下側接觸,直到工裝引腳與工件形成支撐接觸。在這個位置處,靜電放電保護工具81也可以為工件提供支撐。當工件完全支撐在工裝引腳上時,可以執行加工操作。在加工之後,工裝引腳和靜電放電保護工具81可以保留在原位、根據需要重新定位、或者返回到庫(未示出)以備將來使用。The advantage of this tooling pin arrangement is greater flexibility in placement of the electrostatic discharge protection tool 81 . Advantageously, the electrostatic discharge protection tool 81 is positioned in a horizontal plane so that when in use it is located below the conductive area of the workpiece. A better way to do this is to analyze the Gerber data associated with the workpiece, which provides accurate location information of the conductive areas of the workpiece. The electrostatic discharge protection tool 81 can then advantageously be positioned on the tooling station 85 at the determined location by using the pin picker 88 of the pin placement mechanism (although manual placement by an operator is also possible). Once any other required tooling pins are also mounted, the workpiece can then be transported to a processing location above the mounted tooling pins and ESD protection tool 81 . For example, by lifting the workbench 85, the workpiece and the workbench 85 are moved closer together. The tip of the electrostatic discharge protection tool 81 is thereby brought into contact with the workpiece to ground the workpiece via an at least partially conductive path. Subsequently, by further raising the tooling table 85, the head 82 is pushed downwardly into the retracted position against the biasing means while maintaining contact with the underside of the workpiece until the tooling pins make supporting contact with the workpiece. In this position, the ESD protection tool 81 may also provide support for the workpiece. When the workpiece is fully supported on the tooling pins, machining operations can be performed. After processing, the tooling pins and ESD protection tool 81 can be left in place, repositioned as needed, or returned to storage (not shown) for future use.
上述實施例僅是示例性的,對於本領域技術人員而言,本發明範圍內的其他可能性和替代方案將是顯而易見的。The above-described embodiments are exemplary only and other possibilities and alternatives within the scope of the invention will be apparent to a person skilled in the art.
1:靜電放電保護工具 2:頭部 3:尖端 4:主體 5:絕緣套環 6:接地連接 7:工裝塊 8:電阻 9:開口 11:靜電放電保護工具 12:頭部 13:尖端 14:主體 15:壓縮彈簧 16:電阻器網路 17:電阻器 18:第一電阻器 19:第二電阻器 20:電觸點 21:接地連接 31:靜電放電保護工具 32:數字電位計 33:控制器 41:靜電放電保護工具 42:頭部 43:尖端 44:主體 45:壓縮彈簧 46:電觸點 47:耗散材料 48:絕緣套環 51:靜電放電保護工具 56:電觸點 57:耗散材料 58:導電觸點 59:接地連接 61:靜電放電保護工具 62:頭部 63:尖端 64:主體 65:壓縮彈簧 66:電觸點 67:工裝塊 68:耗散材料 69:杆 70:導電觸點 71:孔 81:靜電放電保護工具 82:頭部 83:尖端 84:主體 85:工裝台 86:接合裝置 87:主體的頂部 88:引腳拾取器 89:閂鎖 101A:工裝引腳 101B:工裝引腳 102:引腳拾取器 110:存儲庫 120:台架 130:工件 131:襯底 132:元件 133:過孔 W:工件 1: Electrostatic discharge protection tools 2:Head 3: tip 4:Subject 5: Insulation collar 6: Ground connection 7: Tooling block 8: Resistor 9: Open your mouth 11: Electrostatic discharge protection tools 12:Head 13: tip 14:Subject 15: Compression spring 16: Resistor network 17: Resistor 18: First resistor 19: Second resistor 20: Electrical contacts 21: Ground connection 31: Electrostatic discharge protection tools 32:Digital potentiometer 33:Controller 41: Electrostatic discharge protection tools 42:Head 43:tip 44:Subject 45:Compression spring 46: Electrical contacts 47:Dissipative Materials 48:Insulation collar 51: Electrostatic discharge protection tools 56: Electrical contacts 57:Dissipative Materials 58:Conductive contacts 59:Ground connection 61: Electrostatic discharge protection tools 62:Head 63: tip 64:Subject 65:Compression spring 66: Electrical contacts 67: Tooling block 68:Dissipative Materials 69: Rod 70:Conductive contacts 71:hole 81: Electrostatic discharge protection tools 82:Head 83: Tip 84:Subject 85:Workbench 86:Joining device 87: Top of the body 88: Pin Picker 89:Latch 101A: Tooling pin 101B: Tooling pins 102: Pin Picker 110:Repository 120:Bench 130:Artifact 131:Substrate 132:Component 133: Via hole W: workpiece
現在將參考附圖(未按比例)描述本發明,其中: 圖1以剖面圖示意性地示出了已知的自動貼裝系統; 圖2以剖面圖示意性地示出了本發明的一個實施例,包括裝配在工裝塊內的靜電放電保護工具; 圖3A和圖3B分別以剖面圖示意性地示出了處於伸出位置和縮回位置的靜電放電保護工具; 圖4示意性地示出了結合了數位電位計的靜電放電保護工具; 圖5以剖面圖示意性地示出了靜電放電保護工具的替代實施例; 圖6以剖面圖示意性地示出了靜電放電保護工具的另一個替代實施例; 圖7和圖8分別以剖面圖示意性地示出了處於伸出位置和縮回位置的替代實施例;以及 圖9以剖面圖示意性地示出了形成為獨立式立柱的靜電放電保護工具。 The invention will now be described with reference to the accompanying drawings (not to scale) in which: Figure 1 schematically shows a known automatic placement system in a cross-sectional view; Figure 2 schematically illustrates in cross-section an embodiment of the present invention, including an electrostatic discharge protection tool assembled within a tooling block; 3A and 3B schematically illustrate the electrostatic discharge protection tool in a cross-sectional view in an extended position and a retracted position respectively; Figure 4 schematically shows an electrostatic discharge protection tool incorporating a digital potentiometer; Figure 5 schematically shows an alternative embodiment of an electrostatic discharge protection tool in a cross-sectional view; Figure 6 schematically shows another alternative embodiment of an electrostatic discharge protection tool in a cross-sectional view; Figures 7 and 8 schematically illustrate in cross-section an alternative embodiment in an extended position and a retracted position respectively; and Figure 9 schematically shows an electrostatic discharge protection tool formed as a free-standing column in a cross-sectional view.
1:靜電放電保護工具 1: Electrostatic discharge protection tools
2:頭部 2:Head
3:尖端 3: tip
4:主體 4:Subject
5:絕緣套環 5: Insulation collar
6:接地連接 6: Ground connection
7:工裝塊 7: Tooling block
8:電阻 8: Resistor
9:開口 9: Open your mouth
Claims (20)
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GB2205054.6A GB2617372A (en) | 2022-04-06 | 2022-04-06 | ESD tooling |
GB2205054.6 | 2022-04-06 |
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TW202341852A true TW202341852A (en) | 2023-10-16 |
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TW112108910A TW202341852A (en) | 2022-04-06 | 2023-03-10 | Esd tooling |
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JP (1) | JP2023154422A (en) |
KR (1) | KR20230143930A (en) |
CN (1) | CN116890513A (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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US5067695A (en) * | 1989-05-08 | 1991-11-26 | Micron Technology, Inc. | Circuit board support apparatus for use with circuit board lead trimmer |
GB2306904B (en) * | 1995-11-06 | 1999-06-16 | Smtech Limited | Circuit boards |
US5897108A (en) * | 1998-01-26 | 1999-04-27 | Gordon; Thomas A. | Substrate support system |
TWI332255B (en) * | 2007-03-20 | 2010-10-21 | Orient Semiconductor Elect Ltd | Heat block |
CN203446115U (en) * | 2013-07-01 | 2014-02-19 | 佛山市顺德区顺达电脑厂有限公司 | Auxiliary supporting device |
GB2591132A (en) * | 2020-01-17 | 2021-07-21 | Asm Assembly Systems Singapore Pte Ltd | Tooling pin placement system |
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2022
- 2022-04-06 GB GB2205054.6A patent/GB2617372A/en active Pending
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- 2023-03-10 TW TW112108910A patent/TW202341852A/en unknown
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GB202205054D0 (en) | 2022-05-18 |
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