TW202332996A - Positioning device, lithography device, and article production method - Google Patents

Positioning device, lithography device, and article production method Download PDF

Info

Publication number
TW202332996A
TW202332996A TW111129691A TW111129691A TW202332996A TW 202332996 A TW202332996 A TW 202332996A TW 111129691 A TW111129691 A TW 111129691A TW 111129691 A TW111129691 A TW 111129691A TW 202332996 A TW202332996 A TW 202332996A
Authority
TW
Taiwan
Prior art keywords
substrate
support
positioning device
support member
suction
Prior art date
Application number
TW111129691A
Other languages
Chinese (zh)
Inventor
金子慎也
Original Assignee
日商佳能股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商佳能股份有限公司 filed Critical 日商佳能股份有限公司
Publication of TW202332996A publication Critical patent/TW202332996A/en

Links

Images

Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70775Position control, e.g. interferometers or encoders for determining the stage position
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0002Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/707Chucks, e.g. chucking or un-chucking operations or structural details

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

To provide a positioning device includes: a substrate supporting portion that supports a substrate in a non-contact state by jetting gas against a lower surface of the substrate to levitate the substrate; a plurality of suction-holding portions for sucking the lower surface of the substrate supported in a non-contact state by the substrate supporting portion to restrict displacement of the substrate in a direction parallel to the substrate surface; a support member for supporting the plurality of suction-holding portions; and a rotating mechanism for rotating the substrate via the plurality of suction-holding portions by rotating the support member about an axis intersecting with the substrate surface.

Description

定位裝置、光刻裝置及物品製造方法Positioning device, photolithography device and article manufacturing method

本發明,有關定位裝置、光刻裝置及物品製造方法。The present invention relates to a positioning device, a photolithography device and an article manufacturing method.

在曝光裝置等的光刻裝置中,要求高精度且高速地進行基板的位置控制。隨著近年來的基板的大型化、薄型化,基板所產生的形變成為無法比以往更加忽視者。基板的形變,在基板搬送時產生,在將基板載置於基板載置部之後,或者在載置後吸附基板之後亦可能殘留。如果在基板產生形變的狀態下對基板進行曝光,則曝光結果亦產生形變,重疊精度可能降低。另外,雖可考慮追加用於降低基板所產生的形變的步驟,惟如此之步驟亦會導致產距時間的增加。In photolithography apparatuses such as exposure apparatuses, it is required to control the position of the substrate with high precision and at high speed. As substrates have become larger and thinner in recent years, deformation of the substrate has become something that cannot be ignored more than ever. The deformation of the substrate occurs when the substrate is transported, and may remain after the substrate is placed on the substrate placement portion, or after the substrate is adsorbed after being placed. If the substrate is exposed while the substrate is deformed, the exposure result will also be deformed, and the overlay accuracy may be reduced. In addition, although additional steps for reducing the deformation of the substrate can be considered, such steps will also lead to an increase in the production lead time.

在專利文獻1中,已揭露在利用空氣使基板浮起的狀態下吸附支撐基板並使基板旋轉的技術(θ校正驅動)。在專利文獻2中已揭露以下技術:驅動於基板法線方向上的輻條狀的吸附保持部將基板吸附保持在基板載置部的上方並予以旋轉。 [先前技術文獻] [專利文獻] Patent Document 1 discloses a technology (theta correction drive) in which a substrate is adsorbed and supported while the substrate is floated by air, and the substrate is rotated. Patent Document 2 discloses a technology in which spoke-shaped adsorption and holding portions driven in the normal direction of the substrate adsorb and hold the substrate above the substrate placement portion and rotate the substrate. [Prior technical literature] [Patent Document]

[專利文獻1]日本特開2013-221961號公報 [專利文獻2]日本特開2000-100895號公報 [Patent Document 1] Japanese Patent Application Publication No. 2013-221961 [Patent Document 2] Japanese Patent Application Publication No. 2000-100895

[發明所欲解決之課題][Problem to be solved by the invention]

然而,在以往的技術中,針對基板或基板載置部的中央一處進行吸引保持而使基板旋轉。因此,施加在吸引保持部的負荷大,在基板與吸引保持部之間可能產生偏移。However, in the conventional technology, the substrate or the center of the substrate placement portion is sucked and held to rotate the substrate. Therefore, a large load is applied to the suction and holding portion, which may cause misalignment between the substrate and the suction and holding portion.

本發明例如提供一種定位裝置,其有利於減少基板與吸引保持部之間的偏移。 [用於解決課題之手段] For example, the present invention provides a positioning device that is beneficial to reducing the deviation between the substrate and the suction holding part. [Means used to solve problems]

依本發明的第1方案時,提供一種定位裝置,具有:基板支撐部,其對基板的下表面噴出氣體而使前述基板浮起,從而以非接觸狀態支撐前述基板;複數個吸引保持部,其對被透過前述基板支撐部以非接觸狀態而支撐的前述基板的下表面進行吸引,從而限制往與基板表面平行的方向的前述基板的位移;支撐構件,其支撐前述複數個吸引保持部;以及旋轉機構,其使前述支撐構件繞與前述基板表面交叉的軸進行旋轉,從而在不使前述基板支撐部旋轉之下,經由前述複數個吸引保持部使前述基板旋轉。According to a first aspect of the present invention, there is provided a positioning device, which has: a substrate support portion that sprays gas against the lower surface of the substrate to float the substrate, thereby supporting the substrate in a non-contact state; and a plurality of suction and holding portions, It attracts the lower surface of the substrate supported in a non-contact state through the substrate support portion, thereby limiting the displacement of the substrate in a direction parallel to the substrate surface; a support member that supports the plurality of attraction and holding portions; and a rotation mechanism that rotates the support member around an axis intersecting the surface of the substrate to rotate the substrate via the plurality of suction and holding parts without rotating the substrate support part.

依本發明的第2方案時,提供一種光刻裝置,具備有關前述第1方案的定位裝置,被構成為對透過前述定位裝置進行了定位的基板轉印原版的圖案。According to a second aspect of the present invention, there is provided a photolithography apparatus, which is provided with the positioning device according to the first aspect, and is configured to transfer a pattern of a master plate to a substrate positioned by the positioning device.

依本發明的第3方案時,提供一種物品製造方法,具有:使用有關前述第2方案的光刻裝置而對基板轉印圖案的程序;以及將前述被轉印了圖案的基板進行加工的程序;從前述被進行了加工的基板製造物品。 [對照先前技術之功效] According to a third aspect of the present invention, there is provided an article manufacturing method, which includes: a process of transferring a pattern to a substrate using the photolithography apparatus of the second aspect; and a process of processing the substrate onto which the pattern has been transferred. ; Manufacturing articles from the aforementioned processed substrate. [Compare the effectiveness of previous technologies]

依本發明時,可提供一種定位裝置,其有利於減少基板與吸引保持部之間的偏移。According to the present invention, a positioning device can be provided, which is beneficial to reducing the deviation between the substrate and the suction and holding part.

以下,參照圖式詳細說明實施方式。另外,以下的實施方式非限定申請專利範圍的發明者。於實施方式雖記載複數個特徵,惟不限於此等複數個特徵的全部為發明必須者;此外,複數個特徵亦可任意進行組合。再者,圖式中,對相同或同樣的構成標注相同的參考符號,重複之說明省略。Hereinafter, embodiments will be described in detail with reference to the drawings. In addition, the following embodiments do not limit the scope of the patent claims of the inventor. Although a plurality of features are described in the embodiments, it is not limited to the case where all of the features are necessary for the invention; in addition, the features may be combined arbitrarily. In addition, in the drawings, the same or identical components are denoted by the same reference symbols, and repeated explanations are omitted.

圖1為有關實施方式的曝光裝置1的示意圖。於本說明書及圖式,於使水平面為XY平面的XYZ座標系中表示方向。一般而言,是被曝光基板的基板W被以其表面與水平面(XY平面)成為平行的方式置於基板台5之上。因此,在以下,使在沿著基板W的表面之平面內彼此正交的方向為X軸及Y軸,使垂直於X軸及Y軸的方向為Z軸。此外,在以下,將分別平行於XYZ座標系中的X軸、Y軸、Z軸的方向稱為X方向、Y方向、Z方向,將繞X軸的旋轉方向、繞Y軸的旋轉方向、繞Z軸的旋轉方向分別稱為θx方向、θy方向、θz方向。FIG. 1 is a schematic diagram of the exposure device 1 according to the embodiment. In this specification and the drawings, the direction is expressed in the XYZ coordinate system in which the horizontal plane is the XY plane. Generally speaking, the substrate W which is the substrate to be exposed is placed on the substrate stage 5 so that its surface becomes parallel to the horizontal plane (XY plane). Therefore, in the following description, the directions orthogonal to each other in the plane along the surface of the substrate W are referred to as the X-axis and the Y-axis, and the direction perpendicular to the X-axis and the Y-axis is referred to as the Z-axis. In addition, in the following, the directions parallel to the X-axis, Y-axis, and Z-axis in the XYZ coordinate system will be referred to as the X-direction, the Y-direction, and the Z-direction. The directions of rotation around the Z-axis are called θx direction, θy direction, and θz direction respectively.

<第1實施方式> 在實施方式中,針對基板的定位裝置被在將原版的圖案轉印到基板的光刻裝置(曝光裝置、壓印裝置等)中使用之例進行說明。壓印裝置,透過在使模具(原版)與供應到基板之上的壓印材接觸的狀態下使壓印材固化,從而在基板之上形成圖案。曝光裝置,經由是曝光遮罩的原版(倍縮光罩)對供應至基板之上的光阻進行曝光,從而在該光阻形成對應於原版的圖案之潛像。透過此等裝置處理的基板,例如可為矽晶圓,亦可為除此之外的玻璃基板、銅基板、樹脂基板、SiC基板、藍寶石基板等。以下,為了提供具體例,針對光刻裝置被構成為曝光裝置之例進行說明。 <First Embodiment> In the embodiment, an example will be described in which the positioning device of the substrate is used in a photolithography apparatus (exposure apparatus, imprint apparatus, etc.) that transfers a pattern of a master plate to a substrate. The imprint device forms a pattern on the substrate by solidifying the imprint material supplied to the substrate while the mold (original plate) is in contact with the imprint material. The exposure device exposes the photoresist supplied to the substrate through a master plate (reduction mask) that is an exposure mask, thereby forming a latent image corresponding to the pattern of the master plate on the photoresist. The substrate processed by these devices can be, for example, a silicon wafer, or other glass substrates, copper substrates, resin substrates, SiC substrates, sapphire substrates, etc. Hereinafter, in order to provide a specific example, an example in which the photolithography apparatus is configured as an exposure apparatus will be described.

(曝光裝置的構成) 圖1中,示意地示出應用本發明的定位裝置的曝光裝置1的構成。曝光裝置1為以下裝置:在是半導體裝置、液晶顯示裝置等的製程的光刻程序中,經由投影光學系統將形成於遮罩的圖案轉印到感光性的基板(例如,在表面形成有光阻層的玻璃板)。曝光裝置1,可具備光源單元L、照明光學系統2、支撐遮罩M(原版)的遮罩台3、投影光學系統4、支撐基板W的基板台5、檢測器19、控制部6。控制部6與光源單元L、遮罩台3、基板台5、檢測器19電連接,並對此等進行控制。控制部6,例如可由FPGA等的PLD、ASIC、嵌入有程式的通用電腦或者此等全部或一部分的組合而構成。例如,控制器6可包含處理器6以及記憶程式和資料的記憶體62。 (Construction of exposure device) FIG. 1 schematically shows the structure of an exposure device 1 to which the positioning device of the present invention is applied. The exposure device 1 is a device that transfers a pattern formed on a mask to a photosensitive substrate (for example, a photosensitive substrate formed on the surface thereof) via a projection optical system in a photolithography process that is a process for manufacturing semiconductor devices, liquid crystal display devices, etc. glass plate with resistive layer). The exposure device 1 may include a light source unit L, an illumination optical system 2, a mask stage 3 that supports a mask M (master plate), a projection optical system 4, a substrate stage 5 that supports a substrate W, a detector 19, and a control unit 6. The control part 6 is electrically connected to the light source unit L, the mask stage 3, the substrate stage 5, and the detector 19, and controls these. The control unit 6 can be configured by, for example, a PLD such as an FPGA, an ASIC, a general-purpose computer embedded with a program, or a combination of all or part of these. For example, the controller 6 may include a processor 6 and a memory 62 for storing programs and data.

照明光學系統2使用來自光源單元L的光,對形成有轉印用的電路圖案的遮罩M進行照明。照明光學系統2可具有均勻地照明遮罩M的功能、變形照明功能。光源單元L例如使用雷射。雷射可使用波長約193nm的ArF準分子雷射、波長約248nm的KrF準分子雷射等,惟光源的種類不限於準分子雷射。例如,可使用波長約157nm的F2雷射、波長20nm以下的EUV (Extreme ultraviolet:遠紫外)光。The illumination optical system 2 uses light from the light source unit L to illuminate the mask M on which the transfer circuit pattern is formed. The illumination optical system 2 can have a function of uniformly illuminating the mask M and a deformation illumination function. The light source unit L uses a laser, for example. As laser, ArF excimer laser with a wavelength of about 193 nm, KrF excimer laser with a wavelength of about 248 nm, etc. can be used, but the type of light source is not limited to excimer laser. For example, F2 laser with a wavelength of about 157 nm and EUV (Extreme ultraviolet: far ultraviolet) light with a wavelength of 20 nm or less can be used.

遮罩M例如為石英製,在其上形成應轉印的電路圖案,由遮罩台3支撐及驅動。從遮罩M發出的繞射光通過投影光學系統4,投影到基板W上。遮罩M和基板W被配置成光學上共軛的關係。透過以縮小倍率比的速度比掃描遮罩M和基板W,使得遮罩M的圖案被轉印到基板W上。The mask M is made of, for example, quartz, on which a circuit pattern to be transferred is formed, and is supported and driven by the mask table 3 . The diffracted light emitted from the mask M passes through the projection optical system 4 and is projected onto the substrate W. The mask M and the substrate W are arranged in an optically conjugate relationship. By scanning the mask M and the substrate W at a speed ratio that reduces the magnification ratio, the pattern of the mask M is transferred to the substrate W.

遮罩台3透過未圖示的遮罩吸盤來支撐遮罩M,並與未圖示的移動機構連接。移動機構,被以線性馬達等構成,具有複數個自由度(例如X、Y、θz的3軸,優選上X、Y、Z、θx、θy、θz的6軸),透過驅動遮罩台3從而可使遮罩M移動。The masking table 3 supports the mask M through a mask suction cup (not shown) and is connected to a moving mechanism (not shown). The moving mechanism is composed of a linear motor or the like and has multiple degrees of freedom (for example, three axes of X, Y, and θz, preferably six axes of X, Y, Z, θx, θy, and θz), and drives the masking table 3 This allows the mask M to move.

投影光學系統4具有將來自物面的光束成像在像面上的功能,將經過形成在遮罩M上的圖案的繞射光成像在基板W上。投影光學系統4方面,可使用由複數個透鏡元件構成的光學系統、具有複數個透鏡元件和至少一枚凹面鏡的光學系統(反射折射光學系統)、具有複數個透鏡元件和至少一枚繞射結構(kinoform)等的繞射光學元件的光學系統等。The projection optical system 4 has the function of imaging the light beam from the object plane on the image plane, and imaging the diffracted light passing through the pattern formed on the mask M on the substrate W. As for the projection optical system 4, an optical system composed of a plurality of lens elements, an optical system having a plurality of lens elements and at least one concave mirror (catadioptric optical system), or an optical system having a plurality of lens elements and at least one diffraction structure can be used. (kinoform) and other diffractive optical elements and optical systems.

基板台5具有複數個自由度(例如,X、Y、θz的3軸,優選上X、Y、Z、θx、θy、θz的6軸),使基板W移動。在本實施方式中,基板台5具備:驅動機構13,其使基板W在與基板表面平行的方向(XY方向)上移動;以及θ校正驅動機構14(旋轉機構),其進行基板W的繞與基板表面交叉的軸(例如Z軸)的旋轉(θ校正驅動)。基板台5,將基板W,在接收位置載置到基板載置部後,可一面透過驅動機構13在XY方向上予以移動至曝光開始位置,一面透過θ校正驅動機構14進行θ校正驅動。The substrate stage 5 has a plurality of degrees of freedom (for example, three axes of X, Y, and θz, preferably six axes of X, Y, Z, θx, θy, and θz), and moves the substrate W. In this embodiment, the substrate stage 5 is provided with a drive mechanism 13 that moves the substrate W in a direction parallel to the substrate surface (XY direction), and a θ correction drive mechanism 14 (rotation mechanism) that rotates the substrate W. Rotation of an axis (such as the Z-axis) that intersects the substrate surface (theta correction drive). After placing the substrate W on the substrate placement portion at the receiving position, the substrate stage 5 can be moved to the exposure start position in the XY direction by the drive mechanism 13 and perform θ correction drive by the θ correction drive mechanism 14 .

檢測器19檢測基板W的X、Y、θ的位置。在一例中,檢測器19可包含:對基板W的側面照射光的光照射部;以及檢測在基板W的側面反射的光的檢測部。如圖2A所示,檢測器19可配置複數個。控制部6基於各個檢測器19的檢測結果,求出基板W的X、Y、θ的位置。The detector 19 detects the X, Y, and θ positions of the substrate W. In one example, the detector 19 may include a light irradiation unit that irradiates the side surface of the substrate W with light; and a detection unit that detects the light reflected by the side surface of the substrate W. As shown in FIG. 2A , a plurality of detectors 19 can be arranged. The control unit 6 determines the X, Y, and θ positions of the substrate W based on the detection results of each detector 19 .

首先,說明以往的θ校正驅動的方法。以往,透過使保持了基板的基板載置部向θz方向旋轉來進行θ校正驅動。在θ校正驅動時,基板載置部透過來自氣墊的壓縮氣體的噴出而成為摩擦阻力減小的狀態或非接觸的狀態,該氣墊被構成於從下方支撐基板載置部的保持部的上表面。θ校正驅動後,將氣墊切換為吸引,基板載置部被保持部約束。以上的從θ校正驅動到基板載置部的約束為止的一連串動作,被與基板台的XY驅動以並行方式實施。First, the conventional θ correction drive method will be described. Conventionally, θ correction driving is performed by rotating the substrate mounting portion holding the substrate in the θz direction. During theta correction driving, the substrate placing portion is brought into a state of reduced frictional resistance or a non-contact state by the jet of compressed gas from an air cushion formed on the upper surface of the holding portion that supports the substrate placing portion from below. . After the θ correction drive, the air cushion is switched to suction, and the substrate placing part is restrained by the holding part. The above series of operations from the θ correction drive to the constraint of the substrate mounting portion are executed in parallel with the XY drive of the substrate stage.

然而,在基於氣墊的約束力(氣墊彼此的摩擦力)未達到透過XY驅動而產生的慣性力的狀態下基板台進行了XY驅動的情況下,由於慣性力使得基板載置部產生偏移。其結果,基板的對位精度降低,曝光性能可能降低。因此,在基板台向曝光開始位置移動後,需要等待透過了氣墊的完全約束的時間,此妨礙了產距時間的縮短。However, when the substrate stage is driven XY in a state where the binding force of the air cushion (the frictional force between the air cushions) does not reach the inertial force generated by the XY drive, the substrate mounting portion is deflected due to the inertial force. As a result, the positioning accuracy of the substrate decreases and the exposure performance may decrease. Therefore, after the substrate stage moves to the exposure start position, it is necessary to wait for the complete restraint by the air cushion, which hinders the shortening of the throughput time.

由於基板載置部的偏移是此問題的原因,因此考慮在基板載置部被保持部固定的狀態下使基板旋轉的對策。作為在基板台上對基板進行θ校正的技術,有在基板載置部的上側將基板吸附保持並予以旋轉的方法。然而,在以往的基板的θ校正的機構中,由於在中央一處吸附基板,因此施加在吸引保持部的負荷大,存在基板與吸引保持部之間產生偏移的風險。Since the deviation of the substrate placement portion is the cause of this problem, a countermeasure is considered to rotate the substrate while the substrate placement portion is fixed by the holding portion. As a technique for performing θ correction on a substrate on a substrate stage, there is a method of adsorbing and holding the substrate on the upper side of the substrate mounting portion and rotating the substrate. However, in the conventional mechanism for θ correction of the substrate, since the substrate is sucked at one central point, a large load is applied to the suction and holding part, and there is a risk of deviation between the substrate and the suction and holding part.

另外,由於以往的吸引保持部是單純地升降的機構,因此在θ校正驅動後基板載置部吸附基板時,基板會產生與吸引保持部從基板載置部突出的高度相應的形變。為了不在基板上殘留形變,需要如下步驟:基板載置部吸附基板,在使吸引保持部向基板載置部的下方驅動後,向基板整個下表面噴出壓縮氣體。然而,在實施施加壓縮氣體的步驟的期間,由於基板不受約束,因此當水平驅動基板台時,基板會跑開(沿水平方向移動)。In addition, since the conventional suction and holding part is a mechanism that simply moves up and down, when the substrate mounting part suctions the substrate after theta correction drive, the substrate will be deformed according to the height of the suction and holding part protruding from the substrate mounting part. In order to prevent deformation from remaining on the substrate, the following steps are required: the substrate mounting portion absorbs the substrate, drives the suction and holding portion downwards of the substrate mounting portion, and then blows the compressed gas to the entire lower surface of the substrate. However, since the substrate is not restrained during the step of applying the compressed gas, the substrate may run away (move in the horizontal direction) when the substrate stage is driven horizontally.

因此,在本實施方式中,使用如以下所示的機構來以並行方式實施基板台的XY驅動和基板的θ校正驅動,從而可縮短產距時間。Therefore, in this embodiment, the XY drive of the substrate stage and the θ correction drive of the substrate are implemented in parallel using a mechanism as shown below, so that the lead time can be shortened.

(θ校正驅動機構的構成) 圖2A為基板台5的平面圖(從Z方向上方觀看時的圖)。圖2B,為沿著示於圖2A的A-A線的截面圖(從X方向觀看時的截面圖),示出θ校正驅動機構14的構成。基板台5具有支撐基板W的基板支撐部7。基板支撐部7亦可以被稱為基板載置部或基板吸盤。基板支撐部7透過對基板W的下表面噴出氣體而使基板W浮起,從而能以非接觸狀態支撐基板W。基板支撐部7亦可進一步吸引基板W下方的氣體而以接觸狀態支撐基板W。控制部6可切換透過了基板支撐部7之基板W的非接觸支撐/接觸支撐。 (Construction of theta correction drive mechanism) FIG. 2A is a plan view of the substrate stage 5 (viewed from above in the Z direction). FIG. 2B is a cross-sectional view along line A-A shown in FIG. 2A (a cross-sectional view when viewed from the X direction), showing the structure of the θ correction drive mechanism 14 . The substrate stage 5 has a substrate support portion 7 that supports the substrate W. The substrate support part 7 may also be called a substrate placement part or a substrate suction cup. The substrate support portion 7 can support the substrate W in a non-contact state by ejecting gas onto the lower surface of the substrate W to float the substrate W. The substrate support portion 7 can further absorb the gas below the substrate W and support the substrate W in a contact state. The control unit 6 can switch between non-contact support and contact support of the substrate W passing through the substrate support unit 7 .

在基板支撐部7,形成有貫穿上下表面的複數個孔28。複數個孔28與通路33連通。通路33與第1壓力調整部29連接。The substrate support portion 7 is formed with a plurality of holes 28 penetrating the upper and lower surfaces. A plurality of holes 28 communicate with the passage 33 . The passage 33 is connected to the first pressure adjustment part 29 .

如圖2A所示,θ校正驅動機構14配置在基板支撐部7的下部。θ校正驅動機構14可包含複數個吸引保持部24。複數個吸引保持部24吸引由基板支撐部7以非接觸狀態支撐的基板W的下表面,限制基板W向與基板表面平行的方向(第1方向)(典型地為XY方向)的位移。複數個吸引保持部24由支撐構件23支撐。如後述,支撐構件23由旋轉部25支撐為可繞與基板表面交叉的軸旋轉。在圖2A、圖2B之例中,4個吸引保持部24配置在從支撐構件23的旋轉中心分離的位置。從旋轉中心分離的位置,可根據設置在基板支撐部7的中央的間隙的大小、基板的θ校正的必要驅動量等來決定。另外,吸引保持部24的數量,可相對於基板W的基板台17的XYθ驅動時的慣性力,由襯墊24g(圖3)與基板W的摩擦係數和真空源30的施加壓力來決定。在圖2A之例中,支撐構件23,可為在從上方觀看基板支撐部7時的俯視下通過基板支撐部7的中心並沿Y方向延伸的長形構件。As shown in FIG. 2A , the θ correction drive mechanism 14 is arranged under the substrate support part 7 . The θ correction drive mechanism 14 may include a plurality of suction and holding parts 24 . The plurality of suction and holding portions 24 attract the lower surface of the substrate W supported in a non-contact state by the substrate support portion 7 and restrict the displacement of the substrate W in a direction (first direction) parallel to the substrate surface (typically the XY direction). The plurality of suction and holding parts 24 are supported by the support member 23 . As will be described later, the support member 23 is rotatably supported by the rotating portion 25 around an axis that intersects the substrate surface. In the example of FIGS. 2A and 2B , the four suction and holding parts 24 are arranged at positions separated from the rotation center of the support member 23 . The position separated from the rotation center can be determined based on the size of the gap provided in the center of the substrate support portion 7 , the necessary drive amount for θ correction of the substrate, and the like. The number of suction and holding parts 24 is determined by the friction coefficient between the pad 24g ( FIG. 3 ) and the substrate W and the applied pressure of the vacuum source 30 relative to the inertial force when the substrate stage 17 is driven in XYθ of the substrate W. In the example of FIG. 2A , the supporting member 23 may be a long member that passes through the center of the substrate supporting part 7 and extends in the Y direction in a plan view when the substrate supporting part 7 is viewed from above.

於圖3,示出吸引保持部24的構成例。吸引保持部24具備:軸24d,其在Z方向上延伸;以及襯墊24g,其設置在軸24d的上端,為與基板W的下表面接觸的接觸構件。軸24d,為形成有用於經由襯墊24g進行基板W的真空吸引用的氣流路徑的中空構件,且為進行襯墊24g的上下移動的構件。軸24d可一邊被透過形成於保持器24f的導引部24e導引一邊在Z方向上自由地移動。軸24d(即襯墊24g)被透過致動器24a向+Z方向驅動。致動器24a可由氣缸、線性馬達、伺服馬達等構成。即使在襯墊24g被透過致動器24a驅動到可與基板W接觸的位置且襯墊24g被基板W吸附後致動器24a返回待機位置,襯墊24g亦可透過導引件24e的作用而繼續吸附在基板W上。此時,由於成為相對於基板W沒有來自吸引保持部24的按壓力的狀態,因此可在平滑度高的狀態下對基板W從θ校正驅動進行向基板支撐部7的載置、吸附。由此,襯墊24g可追隨於基板W向與基板表面交叉的方向(第2方向)(典型為Z方向)的位移而位移。FIG. 3 shows a structural example of the suction and holding part 24. The suction and holding part 24 includes a shaft 24d extending in the Z direction, and a pad 24g that is provided at the upper end of the shaft 24d and is a contact member that comes into contact with the lower surface of the substrate W. The shaft 24d is a hollow member formed with an air flow path for vacuum suction of the substrate W via the pad 24g, and is a member that moves the pad 24g up and down. The shaft 24d can freely move in the Z direction while being guided through the guide portion 24e formed on the holder 24f. Shaft 24d (i.e., pad 24g) is driven in the +Z direction through actuator 24a. The actuator 24a may be composed of a cylinder, a linear motor, a servo motor, or the like. Even after the pad 24g is driven by the actuator 24a to a position where it can contact the substrate W and the pad 24g is adsorbed by the substrate W and the actuator 24a returns to the standby position, the pad 24g can still be moved by the guide 24e. Continue to be adsorbed on the substrate W. At this time, since the substrate W is in a state without pressing force from the suction and holding portion 24, the substrate W can be placed and attracted to the substrate support portion 7 from the θ correction drive in a highly smooth state. Thereby, the spacer 24g can be displaced following the displacement of the substrate W in the direction (second direction) intersecting the substrate surface (typically, the Z direction).

支撐複數個吸引保持部24的支撐構件23的中央,經由旋轉部25,與配置在支撐構件23的下方的固定構件18連結。透過旋轉部25,支撐構件23可相對於固定構件18在θz方向上旋轉。另外,固定構件18的端部與支撐構件23的端部經由θ驅動源15而連結。θ驅動源15向驅動方向21驅動支撐構件23,使得支撐構件23能以旋轉部25為旋轉中心而旋轉於θz方向。即,θ校正驅動,被透過θ驅動源15使支撐構件23相對於固定構件18旋轉從而進行。因此,可以理解為旋轉部25構成旋轉支撐部,由該旋轉支撐部與θ驅動源15構成旋轉部。The center of the support member 23 that supports the plurality of suction and holding parts 24 is connected to the fixing member 18 arranged below the support member 23 via the rotating part 25 . Through the rotating part 25, the supporting member 23 can rotate in the θz direction relative to the fixed member 18. In addition, the end portion of the fixed member 18 and the end portion of the support member 23 are connected via the θ drive source 15 . The θ drive source 15 drives the support member 23 in the drive direction 21 so that the support member 23 can rotate in the θz direction with the rotating portion 25 as the rotation center. That is, the θ correction drive is performed by rotating the support member 23 relative to the fixed member 18 through the θ drive source 15 . Therefore, it can be understood that the rotating part 25 constitutes a rotating support part, and the rotating supporting part and the θ drive source 15 constitute a rotating part.

並且,在固定構件18的上表面配置有複數個氣墊22,在支撐構件23的下表面以與複數個氣墊22相面對的方式配置有複數個襯墊27。複數個氣墊22被構成為相對於支撐構件23的下表面(襯墊27)噴出氣體。並且,複數個氣墊22亦被構成為吸引支撐構件23之下的氣體而使氣墊22與襯墊27吸附。透過了如此之氣墊22的氣體的噴射或吸引,可透過控制部6進行切換。θ校正驅動,被在從氣墊22噴出壓縮氣體而使支撐構件23與氣墊22為非接觸狀態或者摩擦阻力減輕的狀態下進行。由於氣墊22的壓縮氣體的噴出和吸附動作,使得從固定構件18向上方構成的θ校正驅動機構14的構件在Z方向上移動,因此旋轉部25亦可被構成為可透過板簧等隨著如此之Z方向的移動而在Z方向上伸縮。由此防止了支撐構件23的變形。Furthermore, a plurality of air cushions 22 are arranged on the upper surface of the fixing member 18 , and a plurality of pads 27 are arranged on the lower surface of the support member 23 so as to face the plurality of air cushions 22 . The plurality of air cushions 22 are configured to eject gas relative to the lower surface (pad 27 ) of the support member 23 . In addition, the plurality of air cushions 22 are also configured to attract the gas under the support member 23 so that the air cushions 22 and the pad 27 are adsorbed. The injection or suction of the gas that has passed through the air cushion 22 can be switched by the control unit 6 . The θ correction drive is performed in a state where the compressed gas is ejected from the air cushion 22 so that the support member 23 and the air cushion 22 are in a non-contact state or the frictional resistance is reduced. Due to the ejection and adsorption operation of the compressed gas of the air cushion 22, the components of the θ correction drive mechanism 14 configured upward from the fixed member 18 move in the Z direction. Therefore, the rotating part 25 may also be configured to be able to follow the movement through a leaf spring or the like. Such movement in the Z direction causes expansion and contraction in the Z direction. This prevents the support member 23 from being deformed.

吸引保持部24的襯墊24g經由軸24d與真空泵等真空源30以氣體可流通的方式連接。在吸引保持部24支撐基板W時,透過真空源30進行氣體吸引(抽真空),襯墊24g可吸附於基板W的下表面。襯墊24g的上部(接觸部),優選為在與基板W接觸時仿照基板W的材質(例如樹脂)。The gasket 24g of the suction and holding part 24 is connected to a vacuum source 30 such as a vacuum pump via a shaft 24d so that gas can flow therethrough. When the suction and holding part 24 supports the substrate W, the gas suction (vacuum) is performed through the vacuum source 30 so that the gasket 24g can be adsorbed to the lower surface of the substrate W. The upper portion (contact portion) of the spacer 24g is preferably made of a material that imitates the substrate W (for example, resin) when in contact with the substrate W.

第1壓力調整部29進行壓縮氣體向孔28的供應(噴出)、透過孔28與大氣空間(外部)的連接而實現的孔28的大氣壓恢復以及來自孔28的氣體的吸引中的任一者。此等動作可透過控制部6切換未圖示的電磁閥來進行。第1壓力調整部29透過吸引氣體而對基板W與基板支撐部7之間進行排氣,從而予以吸附基板W。可透過改變此時的氣體的吸引的強度,從而調整基板W的表面的平坦度。The first pressure regulator 29 performs any one of supplying (discharging) the compressed gas to the hole 28 , restoring the atmospheric pressure of the hole 28 by connecting the hole 28 to the atmospheric space (outside), and suctioning the gas from the hole 28 . . These operations can be performed by the control unit 6 switching a solenoid valve (not shown). The first pressure adjusting part 29 exhausts the gas between the substrate W and the substrate supporting part 7 by sucking the gas, thereby adsorbing the substrate W. The flatness of the surface of the substrate W can be adjusted by changing the intensity of gas attraction at this time.

第2壓力調整部31進行壓縮氣體向氣墊22的供應(噴出)、透過氣墊22與大氣空間(外部)的連接而實現的氣墊22的大氣壓恢復以及來自氣墊22的氣體的吸引中的任一者。此等動作可透過控制部6切換未圖示的電磁閥來進行。The second pressure adjustment unit 31 performs any one of supplying (discharging) the compressed gas to the air cushion 22 , restoring the atmospheric pressure of the air cushion 22 by connecting the air cushion 22 to the atmospheric space (outside), and suctioning the gas from the air cushion 22 . These operations can be performed by the control unit 6 switching a solenoid valve (not shown).

(關於基板的θ校正驅動方法) 針對透過了θ校正驅動機構14之基板W的θ校正驅動方法進行說明。θ校正驅動,透過控制部6執行按照圖4所示的流程圖的程式來進行。此外,圖5~圖9,分別為示出基板W的保持過程。在圖5~圖9,對與圖1、圖2A及圖2B相同的構件標注相同的符號,詳細的說明省略。 (About the theta correction driving method of the substrate) The θ correction driving method of the substrate W having passed through the θ correction driving mechanism 14 will be described. Theta correction drive is performed by the control unit 6 executing a program according to the flowchart shown in FIG. 4 . In addition, FIGS. 5 to 9 respectively illustrate the holding process of the substrate W. In FIGS. 5 to 9 , the same members as in FIGS. 1 , 2A and 2B are denoted by the same reference numerals, and detailed descriptions thereof are omitted.

在程式開始時,基板台5在基板接收位置處靜止。關於θ校正驅動機構14,襯墊24g位於基板支撐部7的上表面的下方,襯墊24g處於亦沒有吸附基板W的狀態(S101)。經由孔28向+Z方向噴出壓縮氣體(S102)。另外,氣墊22噴出壓縮氣體,為非接觸狀態或摩擦阻力減小的狀態。At the beginning of the program, the substrate stage 5 is stationary in the substrate receiving position. Regarding the θ correction driving mechanism 14 , the pad 24 g is located below the upper surface of the substrate support part 7 , and the pad 24 g is in a state that does not attract the substrate W ( S101 ). The compressed gas is sprayed in the +Z direction through the hole 28 (S102). In addition, the air cushion 22 blows out compressed gas and enters a non-contact state or a state in which frictional resistance is reduced.

在S103中,吸引保持部24的致動器24a將保持器24f向+Z方向推起,使得襯墊24g移動到比基板支撐部7上方。此時的襯墊24g的頂端或緣部的位置,為從孔28朝向基板W噴出的壓縮氣體的動壓發揮作用的高度,為能以來自孔28的壓縮氣體和吸引保持部24承受基板W的自重的位置。In S103, the actuator 24a of the suction holding part 24 pushes up the holder 24f in the +Z direction, so that the pad 24g moves above the substrate support part 7. At this time, the position of the tip or edge of the pad 24g is a height at which the dynamic pressure of the compressed gas ejected from the hole 28 toward the substrate W acts, and is a height where the substrate W can be received by the compressed gas from the hole 28 and the suction and holding portion 24 self-respecting position.

在S104中,在基板W被載置於襯墊24g之後,或在緊接著被載置之前,透過真空源30開始吸附襯墊24g上的基板W。由此,限制基板W向水平方向的位置偏移。圖5示出程序S104的結束時的樣子。In S104, after the substrate W is placed on the pad 24g, or immediately before being placed, suction of the substrate W on the pad 24g starts through the vacuum source 30. This restricts the positional shift of the substrate W in the horizontal direction. FIG. 5 shows the state at the end of program S104.

在S105中,基板台5開始XY驅動。與此並行地,在S106中,檢測器19檢測基板W的X、Y、θ的位置。另外,在S107中,在襯墊24g吸附於基板W的狀態下,致動器24a向-Z方向驅動而移動到待機位置。此時,對基板W向+Z方向施加力,僅為來自孔28的壓縮氣體,基板W被吸附在襯墊24g上,因此不會產生水平方向的位置偏移。另外,基板W承受襯墊24g和軸24d的自重。致動器24a移動到待機位置,使得可減少從吸引保持部24受力而產生的基板W的形變。由於襯墊24g為仿照基板W的材質,襯墊24g的上部稍微伸縮,使得即使基板W在Z方向上稍微移動,仍可追隨。圖6為針對程序S107的結束時的樣子進行繪示的圖。In S105, the substrate stage 5 starts XY driving. In parallel with this, in S106, the detector 19 detects the X, Y, and θ positions of the substrate W. In addition, in S107, while the pad 24g is adsorbed to the substrate W, the actuator 24a is driven in the -Z direction and moves to the standby position. At this time, the force exerted on the substrate W in the +Z direction is only the compressed gas from the hole 28, and the substrate W is adsorbed on the spacer 24g. Therefore, positional deviation in the horizontal direction does not occur. In addition, the substrate W bears the dead weight of the pad 24g and the shaft 24d. The actuator 24a moves to the standby position so that the deformation of the substrate W caused by the force received from the suction holding part 24 can be reduced. Since the pad 24g is made of a material that imitates the substrate W, the upper part of the pad 24g slightly expands and contracts, so that even if the substrate W moves slightly in the Z direction, it can still follow it. FIG. 6 is a diagram illustrating the state at the end of program S107.

在S108中,根據檢測器19的檢測結果來實施基板W的θ校正驅動。如上所述,θ校正驅動,被透過θ驅動源15在驅動方向21上驅動而以旋轉部25為中心旋轉來進行。在θ校正驅動的期間,在襯墊24g上,由於基板台5的XY驅動和θ校正驅動所引起的慣性力而可能產生水平方向的偏移。在本實施方式中,作為針對因該偏移導致θ校正精度降低的主要原因的對策,可將吸引保持部24配置在盡可能從旋轉中心分離的位置。由此,減輕了施加於旋轉部25的負荷。並且,透過將吸引保持部24配置在從旋轉中心分離的位置,θ校正驅動的分辨能力變得比旋轉中心附近高,可使因襯墊24g的變形而產生的偏移對θ校正精度造成的影響為微小或可忽略的水平。In S108, θ correction driving of the substrate W is performed based on the detection result of the detector 19. As described above, the θ correction drive is performed by driving the θ drive source 15 in the drive direction 21 and rotating around the rotating portion 25 . During the θ correction drive, the pad 24 g may be displaced in the horizontal direction due to the inertial force caused by the XY drive and the θ correction drive of the substrate stage 5 . In the present embodiment, as a countermeasure against the main cause of deterioration in θ correction accuracy due to this deviation, the suction and holding portion 24 can be arranged at a position as far away from the rotation center as possible. Thereby, the load applied to the rotating part 25 is reduced. In addition, by arranging the suction and holding portion 24 at a position separated from the rotation center, the resolution of the θ correction drive becomes higher than that near the rotation center, and the offset caused by the deformation of the pad 24g can be reduced from affecting the θ correction accuracy. The impact is minimal or negligible.

在S109中,第1壓力調整部29經由孔28而大氣開放。由此,供應到基板W的基板支撐部7的空氣經由孔28大致均勻地排出到大氣中。由此,基板W以平滑度高的狀態載置在基板支撐部7上。在基板W被載置在基板支撐部7時,基板W在-Z軸方向下降因壓縮氣體而浮起的高度。此時,吸附於基板W的襯墊24g隨著基板W的下降而一邊被導引件24e導引一邊下降。圖7示出程序S109的結束時的樣子。In S109, the first pressure adjustment part 29 is opened to the atmosphere through the hole 28. Thereby, the air supplied to the substrate supporting part 7 of the substrate W is discharged to the atmosphere substantially uniformly through the holes 28 . Thereby, the substrate W is placed on the substrate support portion 7 in a highly smooth state. When the substrate W is placed on the substrate support portion 7 , the substrate W is lowered in the −Z-axis direction by the height lifted by the compressed gas. At this time, the spacer 24g adsorbed to the substrate W descends while being guided by the guide 24e as the substrate W descends. FIG. 7 shows the state at the end of program S109.

接著,在S110中,第1壓力調整部29經由孔28開始抽真空,開始吸附基板W。在S110中,真空源30停止在襯墊24g的基板W的吸附。亦即,停止排氣動作。Next, in S110 , the first pressure adjustment unit 29 starts vacuuming through the hole 28 and starts sucking the substrate W. In S110, the vacuum source 30 stops adsorbing the substrate W to the pad 24g. That is, the exhaust operation is stopped.

在S111中,由於在S110中停止了排氣動作,因此襯墊24g在被導引件24e導引的同時向待機位置下降,直到襯墊24g由於襯墊24g和軸24d的自重而成為與保持器24f相同的高度。圖8示出程序S111的結束時的樣子。In S111, since the exhaust operation was stopped in S110, the pad 24g is lowered to the standby position while being guided by the guide 24e until the pad 24g becomes the same as the holding position due to the dead weight of the pad 24g and the shaft 24d. The same height as the device 24f. FIG. 8 shows the state at the end of program S111.

在程序S112中,利用第2壓力調整部31使襯墊22吸附於固定構件18。圖9示出程序S112的結束時的樣子。 如此般,在S108中的支撐構件23的旋轉結束後,在S110中基板支撐部7切換為接觸狀態下的基板的支撐,在S112中氣墊22切換為接觸狀態下的支撐構件23的支撐。 In step S112, the second pressure adjustment unit 31 causes the pad 22 to be adsorbed to the fixing member 18. FIG. 9 shows the state at the end of program S112. In this way, after the rotation of the support member 23 in S108 is completed, the substrate support part 7 switches to support the substrate in the contact state in S110, and the air cushion 22 switches to support the support member 23 in the contact state in S112.

根據以上,基板W的θ校正驅動完畢。在S113中,利用基板台5使基板W向曝光開始位置移動。Based on the above, the θ correction drive of the substrate W is completed. In S113, the substrate W is moved to the exposure start position using the substrate stage 5.

如此般,在從旋轉中心分離的位置配置複數個吸引保持部24,在全部的吸引保持部24被一個支撐構件支撐的狀態下進行θ校正驅動。由此,即使在由基板台17的XY驅動所產生的慣性力存在作用的狀況下,仍可實現高精度的θ校正驅動。另外,可在基板上不殘留形變地執行上述的動作。In this way, the plurality of suction and holding parts 24 are arranged at positions separated from the rotation center, and the θ correction drive is performed in a state where all the suction and holding parts 24 are supported by one supporting member. Accordingly, even in a situation where the inertial force generated by the XY drive of the substrate stage 17 acts, highly accurate θ correction drive can be achieved. In addition, the above-mentioned operations can be performed without leaving any deformation on the substrate.

<第2實施方式> 於圖10,示出第2實施方式中的θ校正驅動機構14的構成。在第2實施方式的θ校正驅動機構14中,複數個吸引保持部24各自不具備致動器24a。取而代之,致動器32配置在固定構件23之上以使力作用於支撐構件23。致動器32透過使支撐構件23在Z方向上驅動而使複數個吸引保持部24分別升降。 <Second Embodiment> FIG. 10 shows the structure of the θ correction drive mechanism 14 in the second embodiment. In the θ correction drive mechanism 14 of the second embodiment, each of the plurality of suction and holding parts 24 does not include an actuator 24 a. Instead, the actuator 32 is arranged above the fixed member 23 so that a force acts on the support member 23 . The actuator 32 drives the support member 23 in the Z direction to raise and lower the plurality of suction and holding parts 24 respectively.

<第3實施方式> 曝光裝置1有時亦同時處理複數個基板。在該情況下,如圖11所示,基板台5亦可與各個基板相對應地具備複數個θ校正驅動機構14。 <3rd Embodiment> The exposure apparatus 1 may process a plurality of substrates at the same time. In this case, as shown in FIG. 11 , the substrate stage 5 may be provided with a plurality of θ correction driving mechanisms 14 corresponding to each substrate.

<第4實施方式> 在圖2A中,支撐構件23示出為在從上方觀看基板支撐部7時的俯視下通過基板支撐部7的中心且沿Y方向延伸的長形構件。然而,支撐構件23延伸的方向不限定於Y方向。支撐構件23延伸的方向,例如亦可根據基板W的曝光布局、形狀來設定。 <4th Embodiment> In FIG. 2A , the support member 23 is shown as an elongated member that passes through the center of the substrate support portion 7 and extends in the Y direction in a plan view when the substrate support portion 7 is viewed from above. However, the direction in which the support member 23 extends is not limited to the Y direction. The direction in which the support member 23 extends can also be set based on the exposure layout and shape of the substrate W, for example.

另外,支撐構件23亦不限定於長形的矩形形狀。支撐構件23例如亦可具有放射狀、格子狀、圓形狀等的形狀。In addition, the support member 23 is not limited to a long rectangular shape. The support member 23 may have a shape such as a radial shape, a lattice shape, or a circular shape, for example.

<其他實施方式> 亦可無第1實施方式中的致動器24a或第2實施方式中的致動器32。例如,亦可以採用如下構成:使襯墊24g的初始位置盡可能地接近基板支撐部7的上表面,透過真空源30的真空壓力使襯墊24g上升而吸附在基板W上。 <Other embodiments> The actuator 24a in the first embodiment or the actuator 32 in the second embodiment may be omitted. For example, a configuration may be adopted in which the initial position of the spacer 24 g is as close as possible to the upper surface of the substrate support part 7 , and the spacer 24 g is raised to be adsorbed on the substrate W by the vacuum pressure of the vacuum source 30 .

<物品製造方法的實施方式> 本發明的實施方式中的物品製造方法,例如適於製造半導體裝置等的微型裝置、具有微細構造的元件等的物品。本實施方式的物品製造方法,包含:使用上述的光刻裝置(曝光裝置、壓印裝置、描繪裝置等)對基板轉印原版的圖案的程序;以及將在該程序轉印了圖案的基板進行加工的程序。再者,該製造方法包含其他周知的程序(氧化、成膜、蒸鍍、摻雜、平坦化、蝕刻、抗蝕劑剝離、切割、接合、封裝等)。本實施方式的物品製造方法,比起歷來的方法,有利於物品的性能、品質、生產性、生產成本中的至少一者。 <Embodiment of article manufacturing method> The article manufacturing method according to the embodiment of the present invention is suitable for manufacturing articles such as microdevices such as semiconductor devices and elements having a fine structure. The article manufacturing method of this embodiment includes: a process of transferring a pattern of an original plate to a substrate using the above-mentioned photolithography apparatus (exposure apparatus, imprint apparatus, drawing apparatus, etc.); and performing a process on the substrate to which the pattern has been transferred by the process. Processing procedures. Furthermore, the manufacturing method includes other well-known procedures (oxidation, film formation, evaporation, doping, planarization, etching, resist stripping, cutting, bonding, packaging, etc.). The article manufacturing method of this embodiment is advantageous in at least one of the performance, quality, productivity, and production cost of the article compared to conventional methods.

發明不限於前述實施方式,在不背離發明的精神及範圍內,可進行各種的變更及變形。因此,撰寫申請專利範圍以公開發明的範圍。The invention is not limited to the above-described embodiments, and various changes and modifications can be made without departing from the spirit and scope of the invention. Therefore, the patent application is drafted to disclose the scope of the invention.

7:基板支撐部 14:θ校正驅動機構 23:支撐構件 24:吸引保持部 25:旋轉部 7:Substrate support part 14:θ correction drive mechanism 23:Supporting members 24:Attraction and retention department 25:Rotation part

[圖1]針對曝光裝置的構成進行繪示的圖。 [圖2A]基板台的平面圖。 [圖2B]針對θ校正驅動機構的構成進行繪示的圖。 [圖3]針對吸引保持部的構成進行繪示的圖。 [圖4]針對θ校正驅動方法進行繪示的流程圖。 [圖5]針對θ校正驅動中的控制狀態進行繪示的圖。 [圖6]針對θ校正驅動中的控制狀態進行繪示的圖。 [圖7]針對θ校正驅動中的控制狀態進行繪示的圖。 [圖8]針對θ校正驅動中的控制狀態進行繪示的圖。 [圖9]針對θ校正驅動中的控制狀態進行繪示的圖。 [圖10]針對θ校正驅動機構的構成進行繪示的圖。 [圖11]針對具備複數個θ校正驅動機構的構成進行繪示的圖。 [Fig. 1] A diagram illustrating the structure of an exposure device. [Fig. 2A] Plan view of the substrate stage. [Fig. 2B] A diagram illustrating the structure of the θ correction drive mechanism. [Fig. 3] A diagram illustrating the structure of the suction and holding portion. [Fig. 4] A flowchart illustrating the θ correction driving method. [Fig. 5] A diagram illustrating the control state in theta correction drive. [Fig. 6] A diagram illustrating the control state in theta correction drive. [Fig. 7] A diagram illustrating the control state in theta correction drive. [Fig. 8] A diagram illustrating the control state in theta correction drive. [Fig. 9] A diagram illustrating the control state in theta correction drive. [Fig. 10] A diagram illustrating the structure of the θ correction drive mechanism. [Fig. 11] A diagram illustrating a structure including a plurality of θ correction drive mechanisms.

7:基板支撐部 7:Substrate support part

15:θ驅動源 15:θ drive source

18:固定構件 18: Fixed components

22:氣墊 22: Air cushion

23:支撐構件 23:Supporting members

24:吸引保持部 24:Attraction and retention department

25:旋轉部 25:Rotation part

27:襯墊 27:Padding

28:孔 28:hole

29:第1壓力調整部 29: 1st pressure adjustment section

30:真空源 30:Vacuum source

31:第2壓力調整部 31: 2nd pressure adjustment section

33:通路 33:Pathway

Claims (12)

一種定位裝置, 具有: 基板支撐部,其對基板的下表面噴出氣體而使前述基板浮起,從而以非接觸狀態支撐前述基板; 複數個吸引保持部,其對被透過前述基板支撐部以非接觸狀態而支撐的前述基板的下表面進行吸引,從而限制往與基板表面平行的第1方向的前述基板的位移; 支撐構件,其支撐前述複數個吸引保持部;以及 旋轉部,其使前述支撐構件繞與前述基板表面交叉的軸進行旋轉,從而在不使前述基板支撐部旋轉之下,經由前述複數個吸引保持部使前述基板旋轉。 a positioning device, have: a substrate support portion that injects gas onto the lower surface of the substrate to float the substrate, thereby supporting the substrate in a non-contact state; A plurality of suction and holding parts that attract the lower surface of the substrate supported in a non-contact state through the substrate support part to limit the displacement of the substrate in a first direction parallel to the substrate surface; a support member that supports the aforementioned plurality of attraction and holding parts; and The rotation part rotates the support member around an axis intersecting the surface of the substrate, thereby rotating the substrate via the plurality of suction and holding parts without rotating the substrate support part. 如請求項1的定位裝置,其中,前述複數個吸引保持部,配置於從前述支撐構件的旋轉中心分離的複數個位置。The positioning device according to claim 1, wherein the plurality of suction and holding portions are arranged at a plurality of positions separated from the rotation center of the support member. 如請求項2的定位裝置,其中,前述支撐構件,為在從上方觀看前述基板支撐部時的俯視下通過前述基板支撐部之中心並延伸於前述第1方向的長形構件。The positioning device according to claim 2, wherein the supporting member is an elongated member that passes through the center of the substrate supporting portion and extends in the first direction in a plan view when the substrate supporting portion is viewed from above. 如請求項1的定位裝置,其中,前述複數個吸引保持部的各者,具有透過氣體的吸引而與前述基板的下表面接觸的接觸構件,前述接觸構件被構成為追隨於往與前述基板表面交叉的第2方向的前述基板的位移而位移。The positioning device according to claim 1, wherein each of the plurality of suction holding parts has a contact member that comes into contact with the lower surface of the substrate through suction of gas, and the contact member is configured to follow the direction toward the surface of the substrate. The displacement occurs due to the displacement of the aforementioned substrate in the intersecting second direction. 如請求項4的定位裝置,其中,前述複數個吸引保持部的各者,具有使前述接觸構件接觸於前述基板的下表面的致動器。The positioning device according to claim 4, wherein each of the plurality of suction holding portions has an actuator for causing the contact member to contact the lower surface of the substrate. 如請求項4的定位裝置,其進一步具有將前述支撐構件驅動為使前述接觸構件接觸於前述基板的下表面的致動器。The positioning device according to claim 4, further comprising an actuator for driving the support member so that the contact member contacts the lower surface of the substrate. 如請求項1的定位裝置,其進一步具有使前述基板往前述第1方向移動的驅動機構, 與透過了前述驅動機構之前述基板的移動並行而使前述支撐構件旋轉。 The positioning device of claim 1, further having a driving mechanism for moving the substrate in the first direction, The support member is rotated in parallel with the movement of the substrate through the drive mechanism. 如請求項7的定位裝置,其進一步具有配置於前述支撐構件的下方的固定構件, 前述旋轉部配置為固定於前述固定構件之上而使前述支撐構件旋轉, 進一步具有配置於前述固定構件之上並對於前述支撐構件的下表面噴出氣體的氣墊, 前述氣墊噴出氣體而前述支撐構件與前述氣墊被減小非接觸狀態或摩擦阻力的狀態下使前述支撐構件旋轉。 The positioning device of claim 7, further having a fixing member disposed below the supporting member, The said rotating part is arranged to be fixed on the said fixed member and rotate the said support member, further having an air cushion arranged on the fixed member and ejecting gas against the lower surface of the supporting member, The air cushion blows out gas, and the support member is rotated in a non-contact state or a reduced frictional resistance state between the support member and the air cushion. 如請求項8的定位裝置,其中, 前述基板支撐部進一步被構成為吸引前述基板的下方的氣體而以接觸狀態支撐前述基板, 前述氣墊進一步被構成為吸引前述支撐構件的下方的氣體而以接觸狀態支撐前述支撐構件, 前述支撐構件的旋轉的結束後,前述基板支撐部切換為前述接觸狀態下的前述基板的支撐,前述氣墊切換為前述接觸狀態下的前述支撐構件的支撐。 The positioning device of claim 8, wherein, The substrate support portion is further configured to suck gas below the substrate and support the substrate in a contact state, The air cushion is further configured to attract air below the support member and support the support member in a contact state, After the rotation of the support member is completed, the substrate support portion switches to support the substrate in the contact state, and the air cushion switches to support the support member in the contact state. 一種光刻裝置, 具備如請求項1至9中任一項的定位裝置, 被構成為對透過前述定位裝置進行了定位的基板轉印原版的圖案。 A photolithography device, Having a positioning device as in any one of requirements 1 to 9, The pattern of the original plate is transferred to the substrate positioned by the positioning device. 如請求項10的光刻裝置,其被構成為曝光裝置或壓印裝置。The photolithography apparatus of claim 10 is configured as an exposure apparatus or an imprint apparatus. 一種物品製造方法, 具有: 使用如請求項10的光刻裝置而對基板轉印圖案的程序;以及 將前述被轉印了圖案的基板進行加工的程序; 從前述被進行了加工的基板製造物品。 A method of making an item, have: A process for transferring a pattern to a substrate using the photolithography apparatus of claim 10; and A procedure for processing the substrate onto which the pattern has been transferred; An article is manufactured from the above-mentioned processed substrate.
TW111129691A 2021-10-06 2022-08-08 Positioning device, lithography device, and article production method TW202332996A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2021-164935 2021-10-06
JP2021164935A JP2023055503A (en) 2021-10-06 2021-10-06 Positioning device, lithography device, and article production method

Publications (1)

Publication Number Publication Date
TW202332996A true TW202332996A (en) 2023-08-16

Family

ID=85832497

Family Applications (1)

Application Number Title Priority Date Filing Date
TW111129691A TW202332996A (en) 2021-10-06 2022-08-08 Positioning device, lithography device, and article production method

Country Status (4)

Country Link
JP (1) JP2023055503A (en)
KR (1) KR20230049547A (en)
CN (1) CN115933321A (en)
TW (1) TW202332996A (en)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000100895A (en) 1998-09-18 2000-04-07 Nikon Corp Substrate transfer device, substrate holding device, and substrate processing device
JP2013221961A (en) 2012-04-13 2013-10-28 Nikon Corp Exposure method, manufacturing method of flat panel display, device manufacturing method and exposure device

Also Published As

Publication number Publication date
CN115933321A (en) 2023-04-07
JP2023055503A (en) 2023-04-18
KR20230049547A (en) 2023-04-13

Similar Documents

Publication Publication Date Title
TWI587430B (en) A conveyance device, a conveying method, an exposure apparatus, and an element manufacturing method
KR102411747B1 (en) Substrate-holding apparatus, exposure apparatus, and device manufacturing method
JP6245308B2 (en) Substrate transport method, device manufacturing method, substrate transport apparatus, and exposure apparatus
US20080068580A1 (en) Substrate-retaining unit
US20090033906A1 (en) Stage apparatus, exposure apparatus, stage control method, exposure method, and device fabricating method
JP2011233776A (en) Object conveying device, object supporting device, object conveying system, exposure device, device manufacturing method, manufacturing method of flat panel display and object conveying method
KR102193251B1 (en) Substrate-replacement device
JP2017112230A (en) Imprint device and article manufacturing method
TW202332996A (en) Positioning device, lithography device, and article production method
JP4685041B2 (en) Stage apparatus, exposure apparatus, and device manufacturing method
JP2007214336A (en) Retaining device, manufacturing method therefor retaining method, stage device, and exposure device
JP6838880B2 (en) Substrate holding device, lithography device, and manufacturing method of goods
JP2001168008A (en) Substrate stage device and semiconductor exposure device using the same
JP6362416B2 (en) Holding device, lithographic apparatus, and article manufacturing method
JP6874314B2 (en) Object holding device, exposure device, flat panel display manufacturing method, and device manufacturing method
JP7157587B2 (en) Holding device, lithographic apparatus and method for manufacturing an article
JP7110005B2 (en) Substrate rotation apparatus, substrate rotation method, lithographic apparatus, and article manufacturing method
JPH1195414A (en) Mask and aligner
US6307616B1 (en) Exposure apparatus and substrate handling system therefor
JPH1097982A (en) Aligner
JP6723069B2 (en) Stage apparatus, lithographic apparatus, and article manufacturing method
JP6015983B2 (en) Object exchange system, exposure apparatus, flat panel display manufacturing method, and device manufacturing method
JP3483403B2 (en) Exposure equipment
JP2011113086A (en) Delivery mechanism, stage apparatus, conveyance apparatus, exposure apparatus, and method for manufacturing device
JP2019061142A (en) Exposure device, transport device, and manufacturing method for article