TW202329289A - Mounting apparatus and method for manufacturing semiconductor device - Google Patents
Mounting apparatus and method for manufacturing semiconductor device Download PDFInfo
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Abstract
Description
本發明關於安裝(mounting)裝置,可適用於譬如具備樑(beam)的安裝裝置。The present invention relates to a mounting device, and is applicable to, for example, a mounting device provided with a beam.
傳統上,作為零件安裝裝置的一種,存在著:相對於所固定的基板,保持零件從零件供給部搬送至基板上方,使零件下降並安裝於零件的基板安裝機。該安裝機,必須正確地重現「所保持之零件的XY方向(水平面內)」的位置。另外,為了提高安裝基板的生產性,必須盡可能地提高「從零件供給部將零件搬送至基板上方,且到執行XY方向之定位為止」的速度、和「已安裝零件後,回到零件供給部為止」的速度等。Conventionally, as one type of component mounting apparatus, there is a substrate mounter that holds a component from a component supply unit to be transported above the substrate with respect to a fixed substrate, lowers the component, and mounts the component on the component. This mounting machine must accurately reproduce the position of "the XY direction (in the horizontal plane) of the part to be held". In addition, in order to increase the productivity of mounted boards, it is necessary to increase the speed of "transporting parts from the parts supply to the top of the board and positioning them in the XY direction" and "returning to the parts supply after mounting the parts" as much as possible. "up to the end" speed, etc.
有鑑於此,作為安裝裝置的零件安裝機,成為具備下述各部的構造:X樑,延伸於X軸方向並固定於基台;Y樑,被安裝成可相對於X樑滑動,並配置成延伸於Y軸方向;安裝頭,被安裝成可相對於Y樑滑動。如此一來,成為可正確且高速地搬送零件的裝置。 [先前技術文獻] [專利文獻] In view of this, the component mounting machine as a mounting device has a structure including the following parts: the X beam extends in the X-axis direction and is fixed to the base; the Y beam is mounted so as to be slidable relative to the X beam, and is arranged to Extending in the Y-axis direction; the installation head is installed to be slidable relative to the Y-beam. In this way, it becomes a device that can transport parts accurately and at high speed. [Prior Art Literature] [Patent Document]
[專利文獻1] 日本特開2019-145607號公報[Patent Document 1] Japanese Patent Laid-Open No. 2019-145607
[發明欲解決之問題][Problem to be solved by the invention]
在如以上所述的安裝裝置中,在可滑動地安裝有安裝頭的Y樑,產生起因於「Y樑及安裝頭的重量或者熱變形」的撓曲(bend),而存在「安裝位置對準精確度惡化」的情形。In the mounting device as described above, in the Y beam on which the mounting head is slidably mounted, there is a "bend" caused by "the weight or thermal deformation of the Y beam and the mounting head", and there is a "contrast of the mounting position". Accuracy deterioration".
本發明的目的是提供:能提高安裝位置對準精度的技術。其它的目的及嶄新的特徵,可根據本案說明書的記載及圖面而清楚得知。 [解決問題之手段] An object of the present invention is to provide a technique capable of improving the alignment accuracy of mounting positions. Other purposes and novel features can be clearly understood from the records and drawings in the specification of this case. [means to solve the problem]
倘若對本發明中最具代表性的例子進行簡單地說明,則如以下所示。 亦即,安裝裝置具備:可供安裝台安裝的框架;樑,其以越過前述框架上的方式延伸於第一方向,且其兩端分別自由移動於第二方向地被支承於前述框架上;安裝頭部,其可朝前述第一方向自由移動地由前述樑所支承;基準構件,其從前述樑分離,並延伸於前述第一方向且其兩端受到支承;偵測頭,其以和前述基準構件相對向的方式設於前述安裝頭部。前述偵測頭構成:用來偵測與前述基準構件之間的位置關係。 [發明的效果] The most typical examples of the present invention will be briefly described as follows. That is, the mounting device includes: a frame that can be mounted on the mounting table; a beam that extends in a first direction over the frame and is supported on the frame at both ends so that it can move freely in a second direction; The mounting head is supported by the beam freely movable toward the first direction; the reference member is separated from the beam and extends in the first direction and is supported at both ends; the detection head is supported by and The above-mentioned reference member is arranged on the above-mentioned installation head in a manner of facing each other. The foregoing detection head constitutes: it is used to detect the positional relationship with the foregoing reference member. [Effect of the invention]
根據本發明,能提高安裝位置對準精確度。According to the present invention, mounting position alignment accuracy can be improved.
以下,採用圖面詳細地明比較例、實施形態,變形例及實施例。但是,在以下的說明中,對於相同的構成要件標示相同的,有時省略該部分的重複說明。為了更明確地說明,相較於實際的樣態,針對各部的寬度、厚度、形狀等,有時在圖面中以示意的方式表現,但僅是一種範例,並非用來限制本發明的解釋。Hereinafter, comparative examples, embodiments, modifications, and examples will be described in detail using the drawings. However, in the following description, the same components are denoted the same, and the repeated description of these parts may be omitted. In order to explain more clearly, the width, thickness, shape, etc. of each part may be schematically shown in the drawings compared with the actual state, but this is only an example and is not intended to limit the interpretation of the present invention. .
首先,採用圖1~3說明比較例的安裝裝置。圖1為示意地顯示比較例之安裝裝置的俯視圖。圖2為示意地顯示圖1之安裝裝置的前視圖。圖3為示意地顯示圖1之安裝裝置的側視圖。First, a mounting device of a comparative example will be described using FIGS. 1 to 3 . FIG. 1 is a plan view schematically showing a mounting device of a comparative example. FIG. 2 is a front view schematically showing the mounting device of FIG. 1 . FIG. 3 is a side view schematically showing the mounting device of FIG. 1 .
比較例的安裝裝置100R,是從零件供給部(圖面中未顯示)將零件300搬送至工件200的上方,並將經搬送的零件300安裝於工件200的裝置。安裝裝置100具備:框架110、被支承於框架110上的安裝台120、被設在框架110上的X支承台131、被支承於X支承台131上的Y樑140、被Y樑140所支承的安裝頭部150。此外,X軸方向、Y軸方向是在水平面上彼此正交的方向,在本比較例中,將Y樑140的延伸方向作為Y軸方向(第一方向)說明,並將與Y軸方向形成正交的方向,作為X軸方向(第二方向)說明。此外,Z軸方向(第三方向),是在XY面上垂直的上下方向。在Y樑140設有:沿著Y軸方向延伸的線性標度尺161。The
安裝頭部150具備:安裝頭151,具有可自由裝卸地保持零件300的保持手段;驅動部152,將安裝頭部150朝Z軸方向驅動。驅動部152,可朝Y軸方向自由往復移動地安裝於Y樑140。偵測頭部162與線性標度尺161相對向地設在安裝頭部150之驅動部152的上部。The
在本比較例的場合中,安裝頭部150具備3個安裝頭151,各安裝頭部151具備:保持手段151a,其具有藉由真空吸附而保持零件300的噴嘴。此外,驅動部152,可使安裝頭151分別獨立地朝Z軸方向升降。安裝頭151具有:保持並搬送零件300,並且將零件300安裝在「吸附固定於安裝台120的工件200」上的功能。In the case of this comparative example, the
被設在X支承台131上的導件132,是將Y樑140可自由滑動地朝X軸方向導引的構件。在本比較例的場合,2個X支承台131配置成平行,各X支承台131,是在已朝X軸方向延伸的狀態下固定於框架110。X支承台131,也可以與框架110形成一體。The
滑動件143可朝X軸方向自由移動地安裝於導件132上。然後,在2個導件132的各滑動件143上,分別安裝有Y樑140的各腳部142。也就是說,Y樑140的主樑部141,以跨越過安裝台120上的方式朝Y軸方向延伸,兩端的各腳部142被安裝於滑動件143,並藉由被安裝於X支承台131的導件132,支承成可自由移動於X軸方向。由於主樑部141的底面與腳部142的底面(滑動件143的上表面)位在同一個面上,因此主樑部141設在距離X支承台131不高的位置。The sliding
Y樑140是棒狀的構件,且是配置成延伸於Y軸方向的構件。Y樑140之XZ剖面的形狀,具有組合了四角形與直角三角形的梯形。The
Y樑140,是用來導引安裝頭部150於Y軸方向之往復移動的構件,一旦往復移動的安裝頭部150產生振動,將發生「所保持的零件300掉落」等的問題,此外,為了將零件300搬運至正確的位置,必須極力地抑制撓曲等。因此,Y樑140必須具備充分的結構性強度。另外,Y樑140,是與安裝頭部150一起沿著X支承台131線性往復移動的構件,越輕量的話越能以高速搬送零件300。The
接著,採用圖4~圖6說明比較例之安裝裝置的問題點。圖4為用來說明比較例之安裝裝置的問題點的示意前視圖。圖5為用來說明比較例之安裝裝置的問題點的示意側視圖。圖6為用來說明比較例之安裝裝置的問題點的示意俯視圖。Next, problems of the mounting device of the comparative example will be described using FIGS. 4 to 6 . Fig. 4 is a schematic front view for explaining a problem of a mounting device of a comparative example. Fig. 5 is a schematic side view for explaining a problem of a mounting device of a comparative example. Fig. 6 is a schematic plan view for explaining a problem of a mounting device of a comparative example.
如圖4所示,由於主樑部141及安裝頭部150的重量、或者主樑部141的熱膨脹,而使主樑部141撓曲(第一問題點)。其結果,安裝頭部150傾倒,對安裝位置(接合位置)、零件(譬如晶粒)的傾倒造成影響。As shown in FIG. 4 , the
此外,如圖5所示,由於主樑部141及安裝頭部150的重量、或者主樑部141的熱膨脹,而使主樑部141扭曲(第二問題點)。其結果,安裝頭部150傾倒,對安裝位置(接合位置)、零件(譬如晶粒)的傾倒造成影響。In addition, as shown in FIG. 5 , the
此外,如圖6所示,由於主樑部141的熱膨脹,而使主樑部141撓曲(第三問題點)。其結果,安裝頭部150傾倒,對安裝位置(接合位置)、零件(譬如晶粒)的傾倒造成影響。由於「設於主樑部141的線性標度尺161」也受到變形的影響,因此無法以偵測頭162捕捉「主樑部141的變形所造成的影響」,而不能進行修正。Furthermore, as shown in FIG. 6 , the
在本發明的安裝裝置中,為了解決上述問題點的至少其中一個,而準備了成為「安裝頭部之位置量測的基準」的基準構件(譬如,桿狀的構件)。基準構件的材質,最好是不容易受到熱的影響,且輕量、高剛性。此外,基準構件,以不會受到主樑部的熱和重量、變形之影響的狀態,保持在已從主樑部分離的位置。然後,在安裝頭部,設置用來偵測安裝頭部之位置的感測器。感測器的量測對象是基準構件本身、或者將感測器的量測對象配置於基準構件。In the mounting device of the present invention, in order to solve at least one of the above-mentioned problems, a reference member (for example, a rod-shaped member) serving as a "standard for measuring the position of the mounting head" is prepared. It is preferable that the material of the reference member is not easily affected by heat, is light in weight, and has high rigidity. In addition, the reference member is held at a position separated from the main beam portion without being affected by heat, weight, and deformation of the main beam portion. Then, on the installation head, a sensor for detecting the position of the installation head is provided. The measurement object of the sensor is the reference member itself, or the measurement object of the sensor is arranged on the reference member.
以下,針對代表性的實施形態以及其變形例,列舉指個例子。在以下的實施形態及變形例的說明中,對於具有「與上述比較例所說明的對象相同的構造及功能」的部分,採用與上述比較例相同的符號。然後,對於相關部分的說明,在技術性上不矛盾的範圍內,可適當地沿用上述比較例中的說明。此外,比較例的全部或者局部、複數個實施形態的全部或者局部、及複數個變形例的全部或者局部,在技術性上不矛盾的範圍內,可適合、整合地使用。Hereinafter, specific examples will be given about typical embodiments and modifications thereof. In the description of the following embodiments and modified examples, the same symbols as those of the above-mentioned comparative example are used for portions having “the same structure and function as those described in the above-mentioned comparative example”. Then, for the description of the relevant parts, the description in the above-mentioned comparative example can be appropriately followed within the range that is not technically contradictory. In addition, all or part of the comparative example, all or part of the plurality of embodiments, and all or part of the plurality of modification examples can be used suitably and integrally within a range that is not technically contradictory.
<第一實施形態> 在第一實施形態中,採用位移感測器作為用來偵測「安裝頭部之位置」的感測器,基準構件本身則作為感測器的量測對象使用。 <First Embodiment> In the first embodiment, the displacement sensor is used as the sensor for detecting the "position of the mounting head", and the reference member itself is used as the measuring object of the sensor.
採用圖7~圖9說明第一實施形態之安裝裝置的構造。圖7為示意地顯示第一實施形態之安裝裝置的俯視圖。圖8為圖7所示之A-A線的剖面圖。圖9為示意地顯示圖7所示之安裝裝置的前視圖。圖35為顯示將基準桿固定於支承構件之固定方法的圖。在圖8及圖9中省略了安裝頭151。The structure of the mounting device of the first embodiment will be described using FIGS. 7 to 9 . Fig. 7 is a plan view schematically showing the mounting device of the first embodiment. Fig. 8 is a sectional view of line A-A shown in Fig. 7 . Fig. 9 is a front view schematically showing the mounting device shown in Fig. 7 . Fig. 35 is a view showing a method of fixing a reference rod to a supporting member. The mounting
第一實施形態的安裝裝置100,構造與比較例的安裝裝置100R相同。但是,第一實施形態的安裝裝置100,更進一步具備:作為基準構件的基準桿171;用來支承基準桿171的支承構件172、173;及偵測頭174。The mounting
基準桿171,在Y樑140之主樑部141的下方,且與主樑部141分離的位置,設成與主樑部141平行。基準桿171,譬如為四腳柱狀,最好是由不容易受到熱的影響(熱膨脹係數小),且輕量、高剛性的材質所形成。基準桿171,譬如可由以下材質所形成:陶瓷、碳化矽(SiC)、碳纖維強化樹脂(Carbon Fiber Reinforced Plastic:CFRP)、含浸鋁合金陶瓷、鐵鎳合金(invar alloy)、石英玻璃(SiO
2)等。基準桿171,由一對的支承構件172、173所支承。
The
支承構件172、173,在正面視角中呈現曲柄狀,且具有:沿著Y軸方向延伸的第一延伸部及第二延伸部;延伸於上下方向,並連接第一延伸部與第二延伸部的第三延伸部。第一延伸部被固定於腳部142與滑動件143之間。第二延伸部較第一延伸部更位於下方,從下方支承基準桿。The
基準桿171,由於Y樑140的膨脹等而朝框架110的Y軸方向變形。然後,支承構件172、173有時與框架的變形一起移動。為了不受到支承構件172、173之移動的影響,基準桿171最好由支承構件172、173所支承。舉例來說,將基準桿171的其中一個端部作為基準而固定於支承構件172,基準桿171的另一個端部則在支承構件173保持自由狀態。The
具體地說,圖9之虛線橢圓A內的基準桿171的端部,以螺絲等固定直線方向(Y軸方向)、轉動方向(X軸方向),而形成基準桿171的設置基準。圖9之虛線橢圓B內的基準桿171的端部,如同圖9的B1、B2所示,在基準桿171設置鍵171a,在支承構件173設置溝槽173a。在本文中,圖9的B2為B1所示之C-C線的剖面圖。藉此,基準桿171,其轉動方向受到固定,且直線方向可移動。如此一來,只要形成「固定基準桿171的其中一個端部,限制轉動方向並由滑動機構支承另一個端部」,便不容易受到整體扭曲的影響。在對應於構造和動作之精確度而不會對基準桿171產生負載的場合中,由於利用螺絲等對支承構件172的固定是單純的構造,因此成本低。圖9之虛線橢圓A內的基準桿171的端部,如圖35所示,為了可在XY平面內轉動,亦可利用固定構件176而固定於在支承構件172。藉此,在支承構件172、173無法保持平行的場合中,力量不容易作用於基準桿171。Specifically, the end of the
如圖8所示,偵測頭174,在主樑部141的下方,被安裝於驅動部152的下部。偵測頭174,具有用來測量與基準桿171間之距離(d)的感測器(位移感測器)。安裝裝置100,具有用來監視並控制各部之動作的控制裝置。控制裝置,依據偵測頭174所測得的位置,控制「將Y樑140朝X軸方向驅動」的驅動部、及「將安裝頭部150朝Y軸方向驅動」的驅動部等,而修正安裝頭部150的位置。詳細將於稍後描述。As shown in FIG. 8 , the
以下,針對位移感測器進行說明。將位移感測器搭載於安裝頭部,並針對各方向,量測與基準桿之間的距離。在如同本實施形態般,基準桿位於位移感測器下方的場合中,可量測Z方向的距離。在基準桿位於位移感測器之側邊的場合中,可量測X方向或者Y方向的距離。在基準桿沒有變形,而量測值已變動的場合中,可判斷為「定位產生誤差」。作為位移感測器,舉例來說,可採用光學式(三角測量/同軸共焦)。同軸共焦方式,具有高精確度、省空間的優點。但是,一旦從焦點偏移便無法偵測,但只要在焦點距離內,即使對象形成傾倒,也能穩定受光(接收光)。在三角測距方式的場合中,藉由採用CMOS或者CCD感測器作為受光元件,不容易受到對象物的色斑或表面狀態的影響。Hereinafter, the displacement sensor will be described. Mount the displacement sensor on the mounting head, and measure the distance to the reference rod in each direction. In the case where the reference rod is located below the displacement sensor as in the present embodiment, the distance in the Z direction can be measured. In the case where the reference rod is located on the side of the displacement sensor, the distance in the X direction or the Y direction can be measured. When the reference rod is not deformed, but the measured value has changed, it can be judged as "positioning error". As a displacement sensor, for example, an optical type (triangulation/coaxial confocal) can be used. The coaxial confocal method has the advantages of high precision and space saving. However, once it is out of focus, it cannot be detected, but as long as it is within the focus distance, it can receive light (received light) stably even if the object is tilted. In the case of the triangular ranging method, by using a CMOS or CCD sensor as the light receiving element, it is not easily affected by the color spot or surface state of the object.
接著,採用圖10及圖11來說明安裝頭部150的位置修正。圖10為顯示圖7所示的主樑部已撓曲之狀態的前視圖。圖11為顯示圖10所示的安裝頭部位於右側之狀態的前視圖。Next, position correction of the
如圖10所示,一旦主樑部141產生撓曲,安裝頭部150的高度將改變。控制裝置,可藉由量測「設在安裝頭部150的偵測頭174」與基準桿171之間的距離(d),依據主樑部141的撓曲量而修正安裝頭151的高度。As shown in FIG. 10 , once the
此外,控制裝置,根據安裝頭部150於Y軸方向之各位置的高度變化,算出樑的撓曲。在本文中,安裝頭部150之Y軸方向的位置,是依據「由設於安裝頭部150的偵測頭162讀取設於主樑部141的線性標度尺161所獲得的資料」所算出。然後,如圖11所示,控制裝置,算出安裝頭部150的傾倒量(θ),並修正對「工件200之目標點」的定位誤差(△y)。In addition, the control device calculates the deflection of the beam based on the height change of each position of the mounting
(第一變形例) 採用圖12及圖13說明第一變形例的安裝裝置。圖12為第一變形例的安裝裝置相當於「圖7所示的A-A線」之剖面的剖面圖。圖13為顯示圖12所示的安裝裝置之「主樑部已扭曲的狀態」的剖面圖。 (first modified example) A mounting device according to a first modification example will be described with reference to FIGS. 12 and 13 . Fig. 12 is a cross-sectional view of a mounting device according to a first modified example corresponding to a cross section along "line A-A shown in Fig. 7". Fig. 13 is a cross-sectional view showing "the state where the main beam portion is twisted" of the mounting device shown in Fig. 12 .
在第一實施形態中,如圖5所示,當主樑部141已扭曲時,無法測量安裝頭部150的位置。因此,在第一變形例中,追加了具有位移感測器的偵測頭175。In the first embodiment, as shown in FIG. 5 , when the
偵測頭部174,為了位在「相對於基準桿171的上表面已朝Z方向分離」的位置,而設在安裝頭部150。偵測頭部175,為了位在「相對於基準桿171的側面已朝X方向分離」的位置,而設在安裝頭部150。藉由偵測頭174可測量Z方向的距離,藉由偵測頭175可測量X方向的距離。The
如圖13所示,在主樑部141已扭曲的場合中,基準桿171靠近偵測頭175,基準桿171遠離偵測頭174。亦即,偵測頭175與基準桿171之X方向的距離變小,偵測頭174與基準桿171之Z方向的距離變大。依據此一現象,控制裝置,算出安裝頭部150的扭曲量,並修正對「工件200之目標點」的定位誤差(△x)。As shown in FIG. 13 , when the
<第二實施形態> 在第二實施形態中,採用位置讀取感測器作為用來偵測「安裝頭部之位置」的感測器,並將設於基準構件的線性標度尺,作為感測器的量測對象使用。 <Second Embodiment> In the second embodiment, the position reading sensor is used as the sensor for detecting the "position of the installation head", and the linear scale provided on the reference member is used as the measurement of the sensor object used.
接著,採用圖14~圖17說明第二實施形態的安裝裝置。圖14為示意地顯示第二實施形態之安裝裝置的俯視圖。圖15為示意地顯示圖14所示之安裝裝置的前視圖。圖16為圖14所示之A-A線的剖面圖。圖17為顯示圖16所示的安裝裝置之「主樑部已扭曲的狀態」的剖面圖。在圖15~圖17中省略了安裝頭151。Next, a mounting device according to a second embodiment will be described with reference to FIGS. 14 to 17 . Fig. 14 is a plan view schematically showing a mounting device of a second embodiment. Fig. 15 is a front view schematically showing the mounting device shown in Fig. 14 . Fig. 16 is a sectional view taken along line A-A shown in Fig. 14 . Fig. 17 is a cross-sectional view showing "the state where the main beam portion is twisted" of the mounting device shown in Fig. 16 . The mounting
第二實施形態的安裝裝置100,構造與第一實施形態的安裝裝置100相同。但是,第二實施形態的安裝裝置100,具備「在其上表面具有線性標度尺261」的基準桿271,來取代基準桿171,並具備「具有讀取與偵測頭162相同位置之感測器」的偵測頭274來取代偵測頭174。此外,並未具備第一實施形態的線性標度尺161及偵測頭162。The mounting
基準桿271,除了「在其側面具有線性標度尺261」這一點,其構造與基準桿171相同。與基準桿171相同,為了不受到支承構件172、173之移動的影響,基準桿271由一對的支承構件172、173所支承。The
採用圖18說明線性標度尺261。圖18為說明第二實施形態之線性標度尺的圖。The
線性標度尺261由以下所構成:標度尺261a,形成有可供讀取Y軸方向位置的圖案,標度尺261b,形成有可供讀取X軸方向的圖案。標度尺261a配置成沿著Y軸方向延伸。標度尺261b配置成:鄰接於X軸方向,並沿著Y軸方向延伸。The
偵測頭274具有:用來讀取標度尺261a的感測器274a、274b;用來讀取標度尺261b的感測器274c。感測器274a配置成:其光軸對標度尺261a形成垂直。感測器274c配置成:其光軸對標度尺261b形成垂直。藉由感測器274a讀取X軸方向的位置,並藉由感測器274c讀取X軸方向的位置。The
感測器274b,鄰接於感測器274a的Y軸方向,並相對於標度尺261a將光軸傾斜配置。一旦偵測頭274的高度產生變化,感測器274b的光軸與標度尺261a的交叉位置也將變化,因此感測器274b所讀取之Y軸方向的位置也變化。因此,控制裝置,計算「感測器274b讀取標度尺261a的位置」與「感測器274a讀取標度尺261a的位置」之間的差值(dy)。該差值(dy)根據偵測頭274的高度而變化。然後,控制裝置,依據該差值(dy)的變化而算出Z方向之位置的變化(dz),進而算出Z方向的位置。The
如此一來,能以1個偵測頭274,偵測X軸方向、Y軸方向及Z軸方向之3個方向的安裝頭部150的姿勢。據此,如圖4(圖11)所示,在主樑部141已撓曲的場合中,可依據安裝頭部150之Y軸方向及Z軸方向的位置,修正Y軸方向的定位誤差(△y)。此外,如圖6所示,在主樑部141已撓曲的場合中,可依據安裝頭部150之X軸方向及Y軸方向的位置,修正X軸方向的定位誤差(△x)。不僅如此,如圖17所示,在主樑部141已扭曲的場合中,可依據安裝頭部150之X軸方向的位置(dx)及Z軸方向的位置(d),修正X軸方向的定位誤差(△x)。In this way, the posture of the mounting
(第二變形例) 採用圖19及圖20說明第二變形例的安裝裝置。圖19為示意地顯示第二變形例之安裝裝置的俯視圖。圖20為顯示圖19所示的主樑部已撓曲之狀態的俯視圖。 (second modified example) A mounting device according to a second modified example will be described using FIGS. 19 and 20 . Fig. 19 is a plan view schematically showing a mounting device of a second modified example. Fig. 20 is a plan view showing a state in which the main beam portion shown in Fig. 19 has been bent.
第二變形例的安裝裝置100,具備基準桿371;用來支承基準桿371的支承構件372、373及偵測頭374,以取代第二實施形態的基準桿271;用來支承基準桿271的支承構件172、173及偵測頭274。The mounting
基準桿371,在Y樑140之主樑部141的側邊,且與主樑部141分離的位置,設成與主樑部141平行。基準桿371,形狀與基準桿171相同,並由相同的材質形成。與基準桿171相同,為了不受到支承構件372、373之移動的影響,基準桿371由一對的支承構件372、373所支承。The
支承構件372、373,構造與支承構件172、173相同。亦即,支承構件372、373,在俯視視角中呈現曲柄狀,且具有:沿著Y軸方向延伸的第一延伸部及第二延伸部;延伸於X方向,並連接第一延伸部與第二延伸部的第三延伸部。第一延伸部被固定於腳部142。第二延伸部,相較於第一延伸部更位於從主樑部141朝X方向分離的位置,從側邊支承基準桿371。The supporting
基準桿371,在與偵測頭374相對向的位置,具備與基準桿271相同的線性標度尺。此外,偵測頭374被設在與「第一實施形態的偵測頭162」相同的位置,並具備與偵測頭274相同的感測器。The
被配置於安裝頭部150的偵測頭374,讀取被設在「被配置成在X方向上與主樑部141分離的基準桿371」的線性標度尺,而量測安裝頭部150的位置。基準桿371不受主樑部141之變形的影響,與偵測頭374的感測器之間的位置關係產生變動。The
如此一來,能以1個偵測頭374,偵測X軸方向、Y軸方向及Z軸方向之3個方向的安裝頭部150的姿勢。據此,如圖4(圖11)所示,在主樑部141已撓曲的場合中,可依據安裝頭部150之Y軸方向及Z軸方向的位置,修正Y軸方向的定位誤差。此外,如圖20所示,在主樑部141已撓曲的場合中,可依據安裝頭部150之X軸方向及Y軸方向的位置,修正X軸方向的定位誤差。不僅如此,如圖17所示,在主樑部141已扭曲的場合中,可依據安裝頭部150之X軸方向及Z軸方向的位置,修正X軸方向的定位誤差。In this way, the posture of the mounting
<第三實施形態> 在第三實施形態中,採用位置讀取感測器作為用來偵測「安裝頭部之位置」的感測器,並採用兩個基準構件,將設於各基準構件的線性標度尺,作為感測器的量測對象使用。 <Third Embodiment> In the third embodiment, the position reading sensor is used as the sensor for detecting the "position of the mounting head", and two reference members are used, and the linear scale provided on each reference member, It is used as the measurement object of the sensor.
採用圖21~圖23說明第三實施形態之安裝裝置的構造。圖21為示意地顯示第三實施形態之安裝裝置的俯視圖。圖22為示意地顯示圖21所示之安裝裝置的前視圖。圖23為圖21所示之A-A線的剖面圖。在圖22及圖23中省略了安裝頭151。The structure of the mounting device of the third embodiment will be described using FIGS. 21 to 23 . Fig. 21 is a plan view schematically showing a mounting device according to a third embodiment. Fig. 22 is a front view schematically showing the mounting device shown in Fig. 21 . Fig. 23 is a cross-sectional view along line A-A shown in Fig. 21. The mounting
第三實施形態的安裝裝置100,構造與第二實施形態的安裝裝置100相同。但是,第三實施形態的安裝裝置100,具備支承構件472、473來取代支承構件172、173,第三實施形態的安裝裝置100,更進一步具備基準桿471及偵測頭474。The mounting
基準桿471,構造與基準桿271相同。但是,基準桿471,在下面側具有線性標度尺261。與基準桿171相同,為了不受到支承構件472、473之移動的影響,基準桿271、471由一對的支承構件472、473所支承。The
支承構件472、473,在正面視角中具有:沿著Y軸方向延伸的第一延伸部、第二延伸部及第四延伸部;延伸於上下方向,並連接第一延伸部、第二延伸部及第四延伸部的第三延伸部。第一延伸部被固定於腳部142與滑動件143之間。第二延伸部較第一延伸部更位於下方,從下方支承基準桿271。第四延伸部較第一延伸部更位於上方,從下方支承基準桿471。The
偵測頭474,在主樑部141的下方且位於基準桿471的下方,被安裝於驅動部152的上部。偵測頭474,構造與偵測頭274相同。The detecting
被配置於安裝頭部150的偵測頭274、474,讀取被設在「被配置成在Z方向上與主樑部141分離的基準桿271、471」的線性標度尺,而量測安裝頭部150的位置。基準桿271、471不受主樑部141之變形的影響,與偵測頭274、474的感測器之間的位置關係產生變動。The
接著,採用圖24及圖25來說明安裝頭部150的位置修正。圖24為顯示圖22所示的主樑部已撓曲之狀態的前視圖。圖25為顯示圖23所示之主樑部已扭曲的狀態的剖面圖。Next, position correction of the
以偵測頭274、474,可偵測X軸方向、Y軸方向及Z軸方向之3個方向的安裝頭部150的姿勢。據此,如圖24所示,在主樑部141已撓曲的場合中,可依據偵測頭274、474之Y軸方向的位置(dy)及Z軸方向的位置(dz),修正Y軸方向的定位誤差(△y)。此外,如圖6所示,在主樑部141已撓曲的場合中,可依據偵測頭274、474之X軸方向及Y軸方向的位置,修正X軸方向的定位誤差。不僅如此,如圖25所示,在主樑部141已扭曲的場合中,可依據偵測頭274、474之X軸方向的位置(dx)及Z軸方向的位置(dz),修正X軸方向的定位誤差(△x)。With the detection heads 274 and 474, the posture of the mounting
(第三變形例)
採用圖26及圖27說明第三變形例之安裝裝置的構造。圖26為示意地顯示第三變形例之安裝裝置的前視圖。圖27為相當於「圖21所示的A-A線」之位置的剖面圖。在圖26及圖27中省略了安裝頭151。
(third modified example)
The structure of the attachment apparatus of the 3rd modification is demonstrated using FIG. 26 and FIG. 27. FIG. Fig. 26 is a front view schematically showing a mounting device of a third modified example. Fig. 27 is a cross-sectional view at a position corresponding to "line A-A shown in Fig. 21". In FIGS. 26 and 27 , the mounting
第三變形例的安裝裝置100,構造與第三實施形態的安裝裝置100相同。但是,第三變形例的安裝裝置100,具備第二實施形態的支承構件172、173來取代支承構件472、473,並具備基準桿571來取代基準桿471。The mounting
基準桿571,構造與基準桿271相同。但是,基準桿571,在下面側具有線性標度尺261。與基準桿271相同,為了不受到腳部142之移動的影響,基準桿571,由一對的腳部142的上面側所支承。The
本變形例中被配置於安裝頭部150的偵測頭274、474,與第三實施形態相同,讀取被設在「被配置成在Z方向上與主樑部141分離的基準桿271、471」的線性標度尺,而量測安裝頭部150的位置。基準桿271、471不受主樑部141之變形的影響,與偵測頭274、474的感測器之間的位置關係產生變動。此外,以偵測頭274、474,可偵測X軸方向、Y軸方向及Z軸方向之3個方向的安裝頭部150的姿勢。據此,在本變形例中,與第三實施形態相同,能修正定位誤差(△x、△y)。In this modified example, the detection heads 274 and 474 arranged on the mounting
(第四變形例)
採用圖28及圖29說明第四變形例之安裝裝置的構造。圖28為示意地顯示第四變形例之安裝裝置的前視圖。圖29為相當於「圖21所示的A-A線」之位置的剖面圖。在圖28及圖29中省略了安裝頭151。
(Fourth modified example)
The structure of the attachment device of the 4th modification is demonstrated using FIG.28 and FIG.29. Fig. 28 is a front view schematically showing a mounting device of a fourth modified example. Fig. 29 is a cross-sectional view at a position corresponding to "line A-A shown in Fig. 21". The mounting
第四變形例的安裝裝置100,構造與第三變形例的安裝裝置100相同。但是,第四變形例的安裝裝置100,具備基準桿671來取代支承構件172、173及基準桿271,並具備偵測頭674來取代偵測頭274。The mounting
基準桿671,構造與基準桿571相同。但是,與基準桿571相同,為了不受到腳部142之移動的影響,基準桿671,由一對的腳部142的下面側所支承。The
偵測頭674,位於主樑部141及基準桿671的下方,被安裝於驅動部152的下部。偵測頭674,雖然構造與偵測頭274相同,但安裝成:讀取被設在上方之基準桿671的線性標度尺。The
本變形例中被配置於安裝頭部150的偵測頭674、474,與第三實施形態相同,讀取被設在「被配置成在Z方向上與主樑部141分離的基準桿671、571」的線性標度尺,而量測安裝頭部150的位置。基準桿671、571不受主樑部141之變形的影響,與偵測頭674、474的感測器之間的位置關係產生變動。此外,以偵測頭674、474,可偵測X軸方向、Y軸方向及Z軸方向之3個方向的安裝頭部150的姿勢。據此,在本變形例中,與第三實施形態相同,能修正定位誤差(△x、△y)。In this modified example, the detection heads 674 and 474 arranged on the mounting
(第五變形例)
採用圖30及圖31說明第五變形例之安裝裝置的構造。圖30為示意地顯示第五變形例之安裝裝置的前視圖。圖31為相當於「圖21所示的A-A線」之位置的剖面圖。在圖30及圖31中省略了安裝頭151。
(fifth modified example)
The structure of the mounting device of the fifth modified example will be described using FIG. 30 and FIG. 31 . Fig. 30 is a front view schematically showing a mounting device of a fifth modified example. Fig. 31 is a cross-sectional view at a position corresponding to "line A-A shown in Fig. 21". The mounting
第五變形例的安裝裝置100,構造與第三變形例的安裝裝置100相同。但是,第五變形例的安裝裝置100,具備支承構件772、773及基準桿771,來取代支承構件172、173及基準桿271,並具備偵測頭774來取代偵測頭274,還具備基準桿871及偵測頭874,來取代基準桿571及偵測頭474。The mounting
基準桿771,構造與基準桿271相同。但是,基準桿771,在側面側具有線性標度尺261。與基準桿271相同,為了不受到支承構件772、773之移動的影響,基準桿771由一對的支承構件772、773所支承。The
基準桿871,構造與基準桿571相同。但是,基準桿871,在側面側具有線性標度尺261。與基準桿571相同,為了不受到腳部142之移動的影響,基準桿871,由一對的腳部142的上面側所支承。The
支承構件772、773,與支承構件172、173相同,在正面視角中呈現曲柄狀,且具有:沿著Y軸方向延伸的第一延伸部及第二延伸部;延伸於上下方向,並連接第一延伸部與第二延伸部的第三延伸部。第一延伸部被固定於腳部142與滑動件143之間。第二延伸部較第一延伸部更位於下方,從下方支承基準桿。但是,本變形例的第三延伸部構成:比支承構件172、173的第三延伸部更短。The
偵測頭774,在主樑部141的下方,且面向基準桿771的側面地被安裝於驅動部152的下部。偵測頭774,雖然構造與偵測頭274相同,但安裝成:讀取被設在側邊之基準桿771的線性標度尺。The
偵測頭874,在主樑部141的上方,且面向基準桿871的側面地被安裝於驅動部152的上部。偵測頭874,雖然構造與偵測頭274相同,但安裝成:讀取被設在側邊之基準桿871的線性標度尺。The
本變形例中被配置於安裝頭部150的偵測頭774、874,與第三實施形態相同,讀取被設在「被配置成在Z方向上與主樑部141分離的基準桿771、871」的線性標度尺,而量測安裝頭部150的位置。基準桿771、871不受主樑部141之變形的影響,與偵測頭774、874的感測器之間的位置關係產生變動。此外,以偵測頭774、874,可偵測X軸方向、Y軸方向及Z軸方向之3個方向的安裝頭部150的姿勢。據此,在本變形例中,與第三實施形態相同,能修正定位誤差(△x、△y)。In this modified example, the detection heads 774 and 874 arranged on the
<第四實施形態>
採用圖32~圖34說明第四實施形態的安裝裝置。圖32為示意地顯示第四實施形態之安裝裝置的俯視圖。圖33為示意地顯示圖32所示之安裝裝置的前視圖。圖34為顯示圖8所示之安裝裝置的安裝頭部等已傾倒之狀態的圖。在圖32~圖34中省略了安裝頭151。
<Fourth Embodiment>
A mounting device according to a fourth embodiment will be described using FIGS. 32 to 34 . Fig. 32 is a plan view schematically showing a mounting device according to a fourth embodiment. Fig. 33 is a front view schematically showing the mounting device shown in Fig. 32 . Fig. 34 is a view showing a state in which the mounting head and the like of the mounting device shown in Fig. 8 have been tilted down. The mounting
在第一實施形態中,如圖34所示,在因熱膨脹等致使X支承台131已變形的場合中,導件132也變形,在導件132上朝X方向移動的樑140、安裝頭部150、基準桿171、支承構件172、173成為傾倒的姿勢。在該場合中,由於被配置於安裝頭部150的偵測頭174、與基準桿171之間的位置關係並未變動,因此無法掌握「以Y軸作為轉動軸」之安裝頭部150的轉動(傾倒)。In the first embodiment, as shown in FIG. 34 , when the X support table 131 is deformed due to thermal expansion or the like, the
有鑑於此,第四實施形態的安裝裝置100,如圖33所示,相對於第一實施形態的安裝裝置100,更進一步具備:基準桿971、972;用來固定基準桿971、972的固定構件973、974;及偵測頭975、976。In view of this, the
如圖32所示,基準桿971、972,配置成沿著X方向延伸,並由固定構件973、974固定於框架110上。基準桿971、972,與導件132延伸的方向平行,並配置在不會與「基準桿171;支承構件172、173及安裝頭151」干涉的位置。基準桿971、972,除了「設在其上表面的線性標度尺」這一點,其構造與基準桿271相同。As shown in FIG. 32 , the
如圖33所示,偵測頭部975、976,以位在「朝基準桿971、972的上方分離之位置」的方式,設在支承構件172、173。偵測頭975、976,是從偵測頭274移除了「用來讀取標度尺261b之感測器274c」的構件。但是,感測器274b,鄰接於感測器274a的X軸方向,並相對於標度尺261a將光軸傾斜配置。As shown in FIG. 33 , the detection heads 975 and 976 are provided on the supporting
一旦偵測頭975、976的高度產生變化,感測器274b的光軸與標度尺261a的交叉位置也將變化,因此感測器274b所讀取之X軸方向的位置也變化。因此,控制裝置,計算「感測器274b讀取標度尺261a的位置」與「感測器274a讀取標度尺261a的位置」之間的差值(dx)。該差值(dx)根據偵測頭274的高度而變化。然後,控制裝置,依據該差值(dx)的變化而算出Z方向之位置的變化(dz),進而算出Z方向的位置。Once the height of the detection heads 975 and 976 changes, the intersection position between the optical axis of the
如此一來,能以偵測頭975、976,偵測X軸方向及Z軸方向之2個方向的基準桿171(安裝頭部150)的姿勢。據此,如圖39所示,在安裝頭部150已傾倒的場合中,可依據安裝頭部150之X軸方向的位置(dx)及Z軸方向的位置(d),修正X軸方向的定位誤差(△x)。In this way, the postures of the reference rod 171 (mounting head 150 ) in two directions of the X-axis direction and the Z-axis direction can be detected by the detection heads 975 and 976 . Accordingly, as shown in FIG. 39 , in the case where the mounting
基準桿971、972,與基準桿171形成相同的構造,亦可使偵測頭975、976形成與偵測頭174相同的構造。The
以下,說明將「上述實施形態的Y樑」應用於安裝裝置之其中一例的覆晶接合器的例子,但本發明並不侷限此,也能應用於將「經封裝的半導體裝置」等安裝於基板的晶片(chip)安裝機(表面安裝機)和將半導體晶片(晶粒)接合於基板等的晶片接合器。覆晶接合器,譬如用於「在超過晶片面積的廣大領域形成重新接線層(rewiring layer)」的封裝亦即扇出型晶圓級封裝(Fan Out Wafer Level Package:FOWLP)等的製造。 [實施例] Hereinafter, an example in which "the Y-beam according to the above-mentioned embodiment" is applied to a flip-chip bonder which is one example of a mounting device will be described, but the present invention is not limited thereto, and can also be applied to mounting a "packaged semiconductor device" or the like on a A chip mounter (surface mounter) for a substrate and a die bonder for bonding a semiconductor wafer (die) to a substrate or the like. Flip chip bonders are used, for example, in the manufacture of packages that "form a rewiring layer (rewiring layer) over a wide area exceeding the chip area", that is, Fan Out Wafer Level Package (FOWLP). [Example]
圖36為顯示實施例的覆晶接合器之概略的俯視圖。圖37為說明「在圖36中,當從箭號A方向觀看時,拾取回轉頭、轉移頭及壓接頭之動作」的圖。FIG. 36 is a schematic plan view showing the flip chip bonder of the embodiment. Fig. 37 is a diagram explaining "in Fig. 36, when viewed from the direction of the arrow A, the actions of picking up the rotary head, the transfer head and the crimping head" are shown.
覆晶接合器10,大致上具有:晶粒供給部1、拾取部2、轉移部8、中間台部3、接合部4、搬送部5、基板供給部6K、基板搬出部6H、監視並控制前述各部的控制裝置7。The
首先,晶粒供給部1,供給用來安裝於基板P的晶粒D。晶粒供給部1具有:晶圓保持台12,用來保持被分割的晶圓11;頂起單元13,在圖面中以虛線表示,從晶圓11將晶粒D頂起;晶圓環供給部18。晶粒供給部1,藉由圖面中未顯示的驅動手段而移動於XY方向,使所拾取的晶粒D移動至頂起單元13的位置。晶圓環供給部18具有已收納有晶圓環的晶圓盒,依序將晶圓環供給至晶粒供給部1,而交換新的晶圓環。晶粒供給部1,為了可從晶圓環拾取所需的晶粒,將晶圓環移動至拾取點。晶圓環,是可供晶圓固定,並可安裝於晶粒供給部1的治具。First, the
拾取部2具有:拾取回轉頭21,拾取晶粒D後反轉;圖面中未顯示的各驅動部,用來使筒夾22升降、轉動、反轉及朝X方向移動。藉由這樣的構造,拾取回轉頭21拾取晶粒,使拾取回轉頭21轉動180度,並使晶粒D的凸塊(bump)反轉朝向下面,形成「將晶粒D轉移至轉移頭81」的姿態。The pick-up
轉移部8,從拾取回轉頭21接收已反轉的晶粒D,並載置於中間台31。轉移部8具有:轉移頭81,其具備筒夾82,與拾取回轉頭21相同,該筒夾82將晶粒D吸附保持於前端;Y驅動部83,促使轉移頭81朝Y方向移動。The
中間台部3具有:中間台(intermediate stage) 31,用來暫時載置晶粒D;平台(stage)辨識攝影機34。中間台31可藉由圖面中未顯示的驅動部而移動於Y方向。The intermediate stage part 3 has: an intermediate stage (intermediate stage) 31 for temporarily placing the die D; a platform (stage)
接合部4,從中間台31拾取晶粒D,並將其接合於所搬送來的基板P上。接合部4具有:壓接頭41,其具備筒夾42,與拾取回轉頭21相同,該筒夾42將晶粒D吸附保持於前端;Y樑43,促使壓接頭41朝Y方向移動;基板辨識攝影機44,拍攝基板P的位置辨識標誌(圖面中未顯示),並辨識接合位置;X支承台45。藉由這樣的構造,壓接頭41,從中間台31拾取晶粒D,並依據基板辨識攝影機44的拍攝資料將晶粒D接合於基板P。The
搬送部5具備:可供基板P朝X方向移動的搬送軌道51、52。搬送軌道51、52設成平行。藉由這樣的構造,從基板供給部6K搬出基板P,並沿著搬送軌道51、52移動至接合位置,當接合後移動至基板搬出部6H,再將基板P轉移至基板搬出部6H。在將晶粒D接合於基板P的過程中,基板供給部6K搬出新的基板P,並在搬送軌道51、52上待機。The
控制裝置7具備:記憶體,用來儲存「監控覆晶接合器10之各部動作」的程式(軟體);中央處理器(CPU),用來執行記憶體所儲存的程式。The control device 7 has: a memory for storing programs (software) for “monitoring the actions of various parts of the
圖38為顯示圖36的晶粒供給部之主要部分的概略剖面圖。晶粒供給部1具有:伸縮環(expand ring)15,用來保持晶圓環14;支承環17,用來水平地定位已黏貼有「晶圓環14所保持的複數個晶粒D」的切割膠帶(dicing tape)16;頂起單元13,用來將晶粒D朝上方頂起。為了拾取特定的晶粒D,頂起單元13,藉由圖面中未顯示的驅動機構而移動於上下方向,而成為:晶粒供給部1移動於水平方向。FIG. 38 is a schematic cross-sectional view showing main parts of the crystal grain supply unit shown in FIG. 36 . The
參考比較例及第二實施形態,並採用圖2、圖15、圖39來說明接合部。圖39為顯示接合部4之主要部分的概略側視圖。一部分的構成元件以透視法(perspective)表示。圖39的側視圖對應於圖2、圖15的前視圖。但是,在圖39中,省略了支承構件172、173;基準桿271及偵測頭274。Referring to the comparative example and the second embodiment, the joining portion will be described using FIG. 2 , FIG. 15 , and FIG. 39 . FIG. 39 is a schematic side view showing the main part of the
接合部4具備:接合台BS(安裝台120),被支承於框架53(框架110)上;X支承台451(X支承台131),被設在搬送軌道52、53附近;Y樑43(Y樑140),被支承於X支承台451上;壓接頭41(安裝頭151),由Y樑43所支承;驅動部46(驅動部152),將壓接頭41朝Y軸方向及Z軸方向驅動;驅動部(圖面中未顯示),將Y樑43朝X方向驅動。The
壓接頭41,是具有「自由裝卸地保持著晶粒D(零件300)的筒夾42(保持手段151a)」的裝置,可朝Y軸方向自由往復移動地安裝於Y樑43。The
在本實施例的場合中,具備1個壓接頭41,壓接頭41具備:筒夾42,其藉由真空吸附而保持晶粒D。此外,驅動部46,可使壓接頭41朝Z軸方向升降。壓接頭41具有:保持並搬送「從中間台31所拾取的晶粒D」,並且將晶粒D安裝在「吸附固定於接合台BS的基板P(工件200)」上的功能。In the case of this embodiment, one
被設在X支承台451上的導件132,是將Y樑43可自由滑動地朝X軸方向導引的構件。在本實施例的場合,2個X支承台451配置成平行,各X支承台451,是在已朝X軸方向延伸的狀態下固定於搬送軌道52、53。X支承台451,也可以與搬送軌道52、53形成一體。The
如圖36及圖39所示,滑動件433可朝X軸方向自由移動地安裝於導件452上。然後,Y樑43的兩端部,分別安裝於2個導件452的各滑動件433上。也就是說,Y樑43,以跨越過接合台BS上的方式朝Y軸方向延伸,兩端部被安裝於滑動件433,並藉由被安裝於X支承台451的導件452,支承成可自由移動於X軸方向。由於Y樑43的底面與滑動件433的上表面位在同一個面上,因此Y樑部43設在距離X支承台451不高的位置。As shown in FIG. 36 and FIG. 39 , the
實施例的Y樑43,基本上與第二實施形態之Y樑140的構造相同。但是,Y樑43,比起圖面中右側的支承台451,更大幅地朝右側延伸。這是為了使壓接頭41能從中間台31拾取晶粒D的緣故。在壓接頭41移動至比支承台451更右側的場合中,為了使筒夾42高於導件452,而使壓接頭41上升。The Y-
接著,採用圖40說明在實施例的覆晶接合器中所實施的接合方法(半導體裝置的製造方法)。圖40為顯示「以圖36所示的覆晶接合器實施之接合方法」的流程圖。Next, a bonding method (method of manufacturing a semiconductor device) implemented in the flip chip bonder of the embodiment will be described with reference to FIG. 40 . FIG. 40 is a flow chart showing "bonding method implemented by the flip chip bonder shown in FIG. 36".
將保持著「貼附有從晶圓11分割出之晶粒D的切割膠帶16」的晶圓環14儲存於晶圓盒(圖面中未顯示),並搬入覆晶接合器10。控制裝置7,從已裝填有晶圓環14的晶圓盒,將晶圓環14供給至晶粒供給部1。此外,準備基板P,並將其搬入覆晶接合器10。控制裝置7利用基板供給部6K將基板P安裝於基板搬送爪。The
(步驟S1:拾取晶圓晶粒(wafer die))
控制裝置7移動晶圓保持台12而使欲拾取的晶粒D位於頂起單元13的正上方,並將「剝離對象晶粒」定位於頂起單元13及筒夾22。移動頂起單元13,以使頂起單元13的上表面接觸於切割膠帶16的背面。此時,控制裝置7將切割膠帶16吸附於移動頂起單元13的上表面。控制裝置7,真空吸引筒夾22的同時使其下降,降落於剝離對象的晶粒D上,進而吸附晶粒D。控制裝置7升起筒夾22,而將晶粒D從切割膠帶16剝離。如此一來,晶粒D由拾取回轉頭21所拾取。
(Step S1: pick up wafer die)
The control device 7 moves the wafer holding table 12 so that the die D to be picked up is located directly above the lifting
(步驟S2:移動拾取回轉頭)
控制裝置7促使拾取回轉頭21移動。
(Step S2: Move and pick up the rotary head)
The control device 7 causes the pick-up
(步驟S3:反轉拾取回轉頭)
控制裝置7,使拾取回轉頭21轉動180度,而使晶粒D的凸塊面(表面)反轉朝向下面,形成「將晶粒D轉移至轉移頭81」的姿態。
(Step S3: Reverse the pick-up rotary head)
The control device 7 rotates the pick-up
(步驟S4:遞送轉移頭)
控制裝置7,藉由轉移頭81的筒夾22,從拾取回轉頭21的筒夾82拾取晶粒D,執行晶粒D的遞送。
(Step S4: Delivery of transfer head)
The control device 7 picks up the die D from the
(步驟S5:反轉拾取回轉頭)
控制裝置7,將拾取回轉頭21反轉,而使筒夾22的吸附面向下。
(Step S5: reverse pick up rotary head)
The control device 7 reverses the
(步驟S6:移動轉移頭)
在執行步驟S5之前或者同時,控制裝置7將轉移頭81移動至中間台31。
(step S6: moving the transfer head)
Before or simultaneously with step S5 , the control device 7 moves the
(步驟S7:載置於中間台)
控制裝置7,將保持於轉移頭81的晶粒D,載置於中間台31。
(Step S7: Loaded on the intermediate station)
The control device 7 places the die D held by the
(步驟S8:移動轉移頭)
控制裝置7,促使轉移頭81移動至晶粒D的遞送位置。
(step S8: moving the transfer head)
The control device 7 urges the
(步驟S9:移動中間台的位置)
在執行步驟S8之後或者同時,控制裝置7將中間台31移動至和壓接頭41之間的遞送位置。
(step S9: move the position of the intermediate station)
After or at the same time as step S8 is performed, the control device 7 moves the intermediate table 31 to a delivery position between the crimping
(步驟SA:遞送壓接頭)
控制裝置7,藉由壓接頭41的筒夾,從中間台31拾取晶粒D,並執行晶粒D的遞送。
(Step SA: Deliver crimp head)
The control device 7 picks up the die D from the intermediate table 31 through the collet of the crimping
(步驟SB:移動中間台的位置)
控制裝置7,促使中間台31移動至和轉移頭81之間的遞送位置。
(Step SB: Move the position of the intermediate station)
The control device 7 urges the intermediate table 31 to move to the delivery position between the
(步驟SC:移動壓接頭)
控制裝置7,將壓接頭41的筒夾42所保持晶粒D,移動至基板P上。此時,控制裝置7,依據與「偵測頭所偵測的基準桿」之間的位置關係,控制驅動部46及「用來驅動Y樑43」的驅動部,而修正壓接頭41的位置。
(Step SC: Move crimping head)
The control device 7 moves the die D held by the
(步驟SD:接合)
控制裝置7,將已利用壓接頭41的筒夾42從中間台31拾取晶粒D,載置於基板P上。
(Step SD: Engagement)
The control device 7 picks up the die D from the intermediate table 31 by the
(步驟SE:移動壓接頭)
控制裝置7,促使壓接頭41移動至和中間台31之間的遞送位置。
(Step SE: Move crimping head)
The control device 7 urges the crimping
將所有的晶粒D接合於基板P之後,控制裝置7將基板P搬送至基板搬出部6H。控制裝置7,在基板搬出部6H,從基板搬送爪取出「已接合有晶粒D的基板S」。從覆晶接合器10搬出基板P。After bonding all the dies D to the substrate P, the control device 7 conveys the substrate P to the substrate carry-out
以上,雖然根據實施形態、變形例及實施例而具體地說明了由本案的發明人所提出的發明,但本發明並不侷限於上述實施形態、變形例及實施例,能有各種變更的這點是毋庸置疑的。As mentioned above, although the invention proposed by the inventor of this application was concretely demonstrated based on embodiment, a modification, and an Example, this invention is not limited to the said embodiment, a modification, and an Example, and various changes are possible. point is indisputable.
舉例來說,雖然在實施例中,說明了採用第二實施形態之Y樑的例子,但本發明並不侷限於此,亦可採用第一實施形態、第三實施形態及這些變形例的其中任一種、或者組合的Y樑。For example, although an example using the Y-beam of the second embodiment has been described in the embodiment, the present invention is not limited thereto, and any of the first embodiment, the third embodiment, and these modification examples may be employed. Any type, or combination of Y-beams.
此外,在實施例中,雖然說明了壓接頭(安裝頭)的數量為一個的例子,但亦可與實施形態相同,具有複數個壓接頭。In addition, in the embodiment, although the example in which the number of crimping heads (mounting heads) was one was described, it is also possible to have a plurality of crimping heads as in the embodiment.
此外,在實施例中,雖然說明了轉移部、中間台部及接合部的數量分別為一個的例子,但亦可分別具有複數個。In addition, in the embodiment, although the example in which the number of each of the transfer part, the intermediate table part, and the joining part was one was demonstrated, each may have plural numbers.
此外,在實施例中,雖然說明了「將反轉機構設於拾取回轉頭,利用轉移頭從拾取回轉頭接收晶粒並載置中間台,然後移動中間台」的例子,但亦可形成「使拾取晶粒且已反轉的拾取回轉頭移動」,或亦可形成「將所拾取的晶粒D,載置於可轉動晶粒之表背面的平台單元,然後移動平台單元」。In addition, in the embodiment, although the example of "installing the reversing mechanism on the pick-up rotary head, using the transfer head to receive the die from the pick-up rotary head, place the intermediate stage on it, and then move the intermediate stage" has been described, it may also be Form "moving the pick-up rotary head that picks up the die and has been reversed", or can also form "place the picked-up die D on the platform unit on the front and back of the rotatable die, and then move the platform unit" .
100:安裝裝置 110:框架 120:安裝台 140:Y樑 150:安裝頭部 171:基準桿(基準構件) 174:偵測頭 100: Installation device 110: frame 120: Installation platform 140: Y beam 150: Install the head 171: Reference pole (reference member) 174: Detection head
[圖1]圖1為示意地顯示比較例之安裝裝置的俯視圖。 [圖2]圖2為示意地顯示圖1所示之安裝裝置的前視圖。 [圖3]圖3為示意地顯示圖1所示之安裝裝置的側視圖。 [圖4]圖4為用來說明圖1所示之安裝裝置的問題點的示意前視圖。 [圖5]圖5為用來說明圖1所示之安裝裝置的問題點的示意側視圖。 [圖6]圖6為用來說明圖1所示之安裝裝置的問題點的示意俯視圖。 [圖7]圖7為示意地顯示第一實施形態之安裝裝置的俯視圖。 [圖8]圖8為示意地顯示圖7所示的A-A線之剖面的側視圖。 [圖9]圖9為示意地顯示圖7所示之安裝裝置的前視圖。 [圖10]圖10為顯示圖7所示的主樑部已撓曲(bend)之狀態的前視圖。 [圖11]圖11為顯示圖10所示的安裝頭部位於右側之狀態的前視圖。 [圖12]圖12為第一變形例的安裝裝置相當於「圖7所示的A-A線之剖面」的剖面圖。 [圖13]圖13為顯示圖12所示的安裝裝置之「主樑部已扭曲(twist)的狀態」的剖面圖。 [圖14]圖14為示意地顯示第二實施形態之安裝裝置的俯視圖。 [圖15]圖15為示意地顯示圖14所示之安裝裝置的前視圖。 [圖16]圖16為圖14所示之A-A線的剖面圖。 [圖17]圖17為顯示圖16所示的安裝裝置之「主樑部已扭曲的狀態」的剖面圖。 [圖18]圖18為說明第二實施形態之線性標度尺的圖。 [圖19]圖19為示意地顯示第二變形例之安裝裝置的俯視圖。 [圖20]圖20為顯示圖19所示的主樑部已撓曲之狀態的俯視圖。 [圖21]圖21為示意地顯示第三實施形態之安裝裝置的俯視圖。 [圖22]圖22為示意地顯示圖21所示之安裝裝置的前視圖。 [圖23]圖23為圖21所示之A-A線的剖面圖。 [圖24]圖24為顯示圖22所示的主樑部已撓曲之狀態的前視圖。 [圖25]圖25為顯示圖23所示之「主樑部已扭曲的狀態」的剖面圖。 [圖26]圖26為示意地顯示第三變形例之安裝裝置的前視圖。 [圖27]圖27為相當於「圖21所示的A-A線」之位置的剖面圖。 [圖28]圖28為示意地顯示第四變形例之安裝裝置的前視圖。 [圖29]圖29為相當於「圖21所示的A-A線」之位置的剖面圖。 [圖30]圖30為示意地顯示第五變形例之安裝裝置的前視圖。 [圖31]圖31為相當於「圖21所示的A-A線」之位置的剖面圖。 [圖32]圖32為示意地顯示第四實施形態之安裝裝置的俯視圖。 [圖33]圖33為示意地顯示圖32所示之安裝裝置的前視圖。 [圖34]圖34為顯示圖8所示之安裝裝置的安裝頭部等已傾倒之狀態的圖。 [圖35]圖35為顯示將基準桿固定於支承構件之固定方法的圖。 [圖36]圖36為顯示實施例的覆晶接合器(filp-chip bonder)之概略的俯視圖。 [圖37]圖37為說明「在圖36中,當從箭號A方向觀看時,拾取回轉頭(pickup flip head)、轉移頭(transfer head)及壓接頭(bonding head)之動作」的圖。 [圖38]圖38為顯示圖36的晶粒(die)供給部之主要部分的概略剖面圖。 [圖39]圖39為顯示圖36的接合部之主要部分的概略側視圖。 [圖40]圖40為顯示「以圖36所示的覆晶接合器實施之接合方法」的流程圖。 [ Fig. 1] Fig. 1 is a plan view schematically showing a mounting device of a comparative example. [ Fig. 2] Fig. 2 is a front view schematically showing the mounting device shown in Fig. 1 . [ Fig. 3] Fig. 3 is a side view schematically showing the mounting device shown in Fig. 1 . [ Fig. 4] Fig. 4 is a schematic front view for explaining problems of the mounting device shown in Fig. 1 . [ Fig. 5] Fig. 5 is a schematic side view for explaining problems of the mounting device shown in Fig. 1 . [ Fig. 6] Fig. 6 is a schematic plan view for explaining problems of the mounting device shown in Fig. 1 . [ Fig. 7] Fig. 7 is a plan view schematically showing the mounting device of the first embodiment. [ Fig. 8] Fig. 8 is a side view schematically showing a cross section along line A-A shown in Fig. 7 . [ Fig. 9] Fig. 9 is a front view schematically showing the mounting device shown in Fig. 7 . [ Fig. 10] Fig. 10 is a front view showing a state where the main beam portion shown in Fig. 7 has been bent. [ Fig. 11] Fig. 11 is a front view showing a state where the mounting head shown in Fig. 10 is located on the right side. [ Fig. 12] Fig. 12 is a cross-sectional view corresponding to "the cross-section along line A-A shown in Fig. 7" of the mounting device according to the first modification. [ Fig. 13] Fig. 13 is a cross-sectional view showing "the state where the main beam portion is twisted" of the mounting device shown in Fig. 12 . [ Fig. 14] Fig. 14 is a plan view schematically showing a mounting device according to a second embodiment. [ Fig. 15] Fig. 15 is a front view schematically showing the mounting device shown in Fig. 14 . [ Fig. 16] Fig. 16 is a sectional view taken along line A-A shown in Fig. 14 . [ Fig. 17] Fig. 17 is a cross-sectional view showing "the state where the main beam portion is twisted" of the mounting device shown in Fig. 16 . [ Fig. 18] Fig. 18 is a diagram illustrating a linear scale according to a second embodiment. [ Fig. 19] Fig. 19 is a plan view schematically showing a mounting device of a second modified example. [ Fig. 20] Fig. 20 is a plan view showing a state in which the main beam portion shown in Fig. 19 has been bent. [ Fig. 21] Fig. 21 is a plan view schematically showing a mounting device according to a third embodiment. [ Fig. 22] Fig. 22 is a front view schematically showing the mounting device shown in Fig. 21 . [ Fig. 23] Fig. 23 is a sectional view taken along line A-A shown in Fig. 21 . [ Fig. 24] Fig. 24 is a front view showing a state in which the main beam portion shown in Fig. 22 has been bent. [ Fig. 25] Fig. 25 is a cross-sectional view showing "the state where the main beam portion is twisted" shown in Fig. 23 . [ Fig. 26] Fig. 26 is a front view schematically showing a mounting device of a third modified example. [ Fig. 27] Fig. 27 is a cross-sectional view at a position corresponding to "line A-A shown in Fig. 21". [ Fig. 28] Fig. 28 is a front view schematically showing a mounting device of a fourth modified example. [ Fig. 29] Fig. 29 is a cross-sectional view at a position corresponding to "line A-A shown in Fig. 21". [ Fig. 30] Fig. 30 is a front view schematically showing a mounting device of a fifth modified example. [ Fig. 31] Fig. 31 is a cross-sectional view at a position corresponding to "A-A line shown in Fig. 21". [ Fig. 32] Fig. 32 is a plan view schematically showing a mounting device according to a fourth embodiment. [ Fig. 33] Fig. 33 is a front view schematically showing the mounting device shown in Fig. 32 . [ Fig. 34] Fig. 34 is a view showing a state in which the mounting head and the like of the mounting device shown in Fig. 8 have been tilted down. [ Fig. 35] Fig. 35 is a view showing a fixing method of fixing a reference rod to a supporting member. [ Fig. 36] Fig. 36 is a schematic plan view showing a flip chip bonder (filp-chip bonder) of an embodiment. [Fig. 37] Fig. 37 is a description of "in Fig. 36, when viewed from the direction of the arrow A, pick up the action of the rotary head (pickup flip head), transfer head (transfer head) and crimping head (bonding head)" picture. [ Fig. 38] Fig. 38 is a schematic cross-sectional view showing main parts of a die supply unit shown in Fig. 36 . [ Fig. 39] Fig. 39 is a schematic side view showing the main part of the joint portion of Fig. 36 . [ Fig. 40] Fig. 40 is a flow chart showing "bonding method implemented by the flip chip bonder shown in Fig. 36".
100:安裝裝置 100: Installation device
110:框架 110: frame
120:安裝台 120: Installation platform
131:X支承台 131: X support table
132:導件 132: guide
141:主樑部 141: Main beam part
142:腳部 142: feet
143:滑動件 143: Slider
150:安裝頭部 150: Install the head
152:驅動部 152: drive unit
161:線性標度尺 161: Linear scale
162:偵測頭部 162: Head detection
171:基準桿(基準構件) 171: Reference pole (reference member)
171a:鍵 171a: key
172,173:支承構件 172, 173: support member
173a:溝槽 173a: Groove
174:偵測頭 174: Detection head
200:工件 200: workpiece
Claims (16)
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JP2021149682A JP2023042403A (en) | 2021-09-14 | 2021-09-14 | Mounting device and manufacturing method of semiconductor device |
JP2021-149682 | 2021-09-14 |
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