TW202319181A - Grinding method and grinding apparatus for workpiece capable of suppressing occurrence of machining defects - Google Patents

Grinding method and grinding apparatus for workpiece capable of suppressing occurrence of machining defects Download PDF

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TW202319181A
TW202319181A TW110141417A TW110141417A TW202319181A TW 202319181 A TW202319181 A TW 202319181A TW 110141417 A TW110141417 A TW 110141417A TW 110141417 A TW110141417 A TW 110141417A TW 202319181 A TW202319181 A TW 202319181A
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grinding
workpiece
holding table
unit
holding
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TW110141417A
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山本敬祐
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日商迪思科股份有限公司
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Abstract

The present invention provides a grinding method for workpiece capable of suppressing the occurrence of machining defects. The grinding method for workpiece of the present invention utilizes a grinding apparatus to grind the workpiece, wherein the grinding apparatus comprises a holding workbench for holding workpiece by a holding plane; and, a grinding unit for grinding the workpiece held by the holding workbench by a grinding wheel having a plurality of grinding stones arranged as a ring shape. The grinding method for workpiece includes the following steps: a groove forming step for enabling the grinding stones contacting the workpiece and grinding the workpiece while not rotating the holding workbench but rotating the grinding wheel, and forming an arc-shaped groove on the workpiece with an depth not reaching the thickness of finished product; and, a grinding step for enabling the grinding stones contacting the surface of the workpiece formed with a groove while keeping the holding workbench and the grinding wheel rotating, and grinding the workpiece until the thickness of the workpiece becomes the thickness of the finished product.

Description

被加工物之磨削方法及磨削裝置Grinding method and grinding device for workpiece

本發明是有關於一種被加工物之磨削方法、及磨削被加工物之磨削裝置。The invention relates to a grinding method for a processed object and a grinding device for grinding the processed object.

在器件晶片的製造步驟中,可使用以下之晶圓:在被互相交叉之複數條分割預定線(切割道)所區劃出的區域中各自形成有IC(積體電路,Integrated Circuit)、LSI(大型積體電路,Large Scale Integration)等的器件。可藉由沿著分割預定線分割此晶圓,而製造各自具備器件的複數個器件晶片。器件晶片可搭載於行動電話、個人電腦等各種電子機器上。In the manufacturing steps of device wafers, the following wafers can be used: IC (Integrated Circuit), LSI ( Large-scale integrated circuits, Large Scale Integration) and other devices. A plurality of device wafers each having a device can be manufactured by dividing the wafer along planned dividing lines. Device chips can be mounted on various electronic devices such as mobile phones and personal computers.

近年來,隨著電子機器的小型化,對器件晶片也越來越要求薄型化。於是,已使用有以下手法:對分割前的晶圓施行磨削加工來將晶圓薄化。在晶圓的磨削中可使用具備保持工作台與磨削單元之磨削裝置,前述保持工作台會保持晶圓,前述磨削單元會對晶圓進行磨削。In recent years, along with miniaturization of electronic devices, there has been an increasing demand for thinner device wafers. Then, a method of performing grinding on a wafer before division to thin the wafer has been used. A grinding apparatus including a holding table for holding the wafer and a grinding unit for grinding the wafer may be used for grinding the wafer.

在磨削裝置的磨削單元裝設有磨削輪,前述磨削輪具有配置排列成環狀之複數個磨削磨石。磨削磨石是藉由以結合材(黏結材)來固定以鑽石等所構成之磨粒而形成。在已藉由保持工作台保持晶圓之狀態下,可藉由一面使保持工作台及磨削輪旋轉一面使磨削磨石接觸於晶圓來磨削晶圓(參照專利文獻1)。 先前技術文獻 專利文獻 A grinding wheel having a plurality of grinding stones arranged in a ring shape is installed in the grinding unit of the grinding device. Grinding stones are formed by fixing abrasive grains made of diamond or the like with a binder (bonding material). With the wafer held by the holding table, the wafer can be ground by bringing the grinding stone into contact with the wafer while rotating the holding table and the grinding wheel (see Patent Document 1). prior art literature patent documents

專利文獻1:日本特開2009-90389號公報Patent Document 1: Japanese Unexamined Patent Publication No. 2009-90389

發明欲解決之課題The problem to be solved by the invention

在磨削加工中,可藉由使從磨削磨石的結合材突出之磨粒接觸於被加工物來加工被加工物。因此,在被加工物的磨削中,所期望的是維持磨粒適度地從結合材突出之狀態。In the grinding process, the workpiece can be processed by bringing the abrasive grains protruding from the bond material of the grinding stone into contact with the workpiece. Therefore, in grinding a workpiece, it is desirable to maintain a state where the abrasive grains protrude from the bonding material moderately.

當磨削磨石衝撞於被加工物時,磨粒會逐漸從結合材脫落。然而,若於磨粒的脫落後仍繼續進行磨削加工,會發生如下之稱為自發刃之現象:因結合材和被加工物接觸並磨耗而從結合材露出新的磨粒。藉由此自發刃,可維持磨粒從結合材突出之狀態,而可防止磨削磨石的磨削能力的降低。When the grinding stone collides with the workpiece, the abrasive grains will gradually fall off from the bond material. However, if the grinding process is continued after the abrasive grains fall off, a phenomenon called self-edging occurs: new abrasive grains are exposed from the bonding material due to contact and abrasion between the bonding material and the workpiece. With this self-generating edge, the state in which the abrasive grains protrude from the bond can be maintained, and the reduction in the grinding ability of the grinding stone can be prevented.

不過,有時會因被加工物的材質或被加工物的被磨削面的狀態,而使磨粒脫落的時間點提前。例如,若在被加工物的被磨削面形成有氧化膜等之薄膜時,磨粒會被薄膜捕獲,而變得容易產生磨粒的脫落。在這樣的情況下,從磨粒脫落後到自發刃完成為止之期間,亦即以磨削磨石的磨削能力變低的狀態磨削被加工物的期間會變長,而變得易於在被加工物產生加工不良。However, depending on the material of the workpiece or the state of the ground surface of the workpiece, the timing at which abrasive grains fall off may be advanced. For example, when a thin film such as an oxide film is formed on the ground surface of the workpiece, abrasive grains are captured by the thin film, and the abrasive grains tend to fall off. In such a case, the period from the time when the abrasive grains fall off to the completion of the spontaneous cutting edge, that is, the period during which the workpiece is ground in a state where the grinding ability of the grinding stone becomes low, becomes easy to The workpiece has poor processing.

本發明是有鑒於所述之問題而作成的發明,其目的在於提供一種可抑制加工不良的產生之被加工物之磨削方法及磨削裝置。 用以解決課題之手段 The present invention was made in view of the above problems, and an object of the present invention is to provide a grinding method and a grinding device for a workpiece that can suppress occurrence of machining defects. means to solve problems

根據本發明的一個態樣,可提供一種被加工物之磨削方法,是使用磨削裝置來磨削被加工物,前述磨削裝置具備有:保持工作台,以保持面保持該被加工物;及磨削單元,以具有配置排列成環狀的複數個磨削磨石之磨削輪來磨削被該保持工作台所保持之該被加工物, 前述被加工物之磨削方法具備以下步驟: 溝形成步驟,在不使該保持工作台旋轉,且已使該磨削輪旋轉的狀態下,使該磨削磨石接觸於該被加工物來磨削該被加工物,而在該被加工物形成未到達成品厚度之深度的圓弧狀的溝;及 磨削步驟,在已使該保持工作台與該磨削輪旋轉的狀態下,使該磨削磨石接觸於該被加工物的形成有該溝之面側,並將該被加工物磨削到該被加工物的厚度成為該成品厚度為止。 According to one aspect of the present invention, there is provided a method for grinding a workpiece, which uses a grinding device to grind the workpiece. The grinding device includes: a holding table for holding the workpiece on a holding surface and a grinding unit for grinding the workpiece held by the holding table with a grinding wheel having a plurality of grinding stones arranged in a ring shape, The grinding method of the aforementioned workpiece has the following steps: In the step of forming a groove, the workpiece is ground by bringing the grinding stone into contact with the workpiece while the grinding wheel is rotated without rotating the holding table. The material forms arc-shaped grooves that do not reach the depth of the finished product thickness; and A grinding step of bringing the grinding stone into contact with the surface side of the workpiece on which the groove is formed while the holding table and the grinding wheel are rotated, and grinding the workpiece Until the thickness of the workpiece becomes the thickness of the finished product.

再者,較佳的是,在該溝形成步驟中,是將該保持工作台的旋轉方向上的角度設定為預定的角度。又,較佳的是,在該溝形成步驟中,是以該保持工作台的旋轉方向上的角度不同的狀態各自磨削該被加工物,而在該被加工物形成複數條該溝。Furthermore, it is preferable that in the groove forming step, the angle in the rotation direction of the holding table is set to a predetermined angle. Also, it is preferable that in the groove forming step, the workpieces are individually ground at different angles in the rotation direction of the holding table to form a plurality of grooves in the workpiece.

此外,根據本發明的其他的一個態樣,可提供一種磨削裝置,前述磨削裝置具備有:保持工作台,以保持面保持被加工物;磨削單元,以具有配置成環狀的複數個磨削磨石之磨削輪來磨削被該保持工作台所保持之該被加工物;磨削進給單元,使該保持工作台與該磨削單元沿著和該保持面垂直的方向相對地移動;及控制單元,控制該保持工作台、該磨削單元以及該磨削進給單元, 該控制單元可切換第1模式與第2模式,前述第1模式是在不使該保持工作台旋轉,且已使該磨削輪旋轉的狀態下,藉由該磨削進給單元使該磨削磨石接觸於該被加工物,藉此在該被加工物形成未到達成品厚度之深度的溝,前述第2模式是在已使該保持工作台與該磨削輪旋轉的狀態下,藉由該磨削進給單元使該磨削磨石接觸於該被加工物的形成有該溝之面側,藉此將該被加工物磨削到該被加工物的厚度成為該成品厚度為止。 In addition, according to another aspect of the present invention, there is provided a grinding device comprising: a holding table for holding a workpiece on a holding surface; and a grinding unit having a plurality of A grinding wheel for grinding the grinding stone is used to grind the workpiece held by the holding table; the grinding feeding unit is made to make the holding table and the grinding unit face each other in a direction perpendicular to the holding surface. and a control unit that controls the holding table, the grinding unit and the grinding feed unit, The control unit can switch between the first mode and the second mode. In the aforementioned first mode, the grinding wheel is rotated by the grinding feeding unit without rotating the holding table. The grinding stone is brought into contact with the workpiece to form a groove in the workpiece to a depth that does not reach the thickness of the finished product. In the second mode, the holding table and the grinding wheel are rotated. The grinding stone is brought into contact with the surface side of the workpiece on which the groove is formed by the grinding feed unit, whereby the workpiece is ground until the thickness of the workpiece becomes the thickness of the finished product.

再者,較佳的是,該控制單元可控制該保持工作台的旋轉方向上的角度。 發明效果 Furthermore, preferably, the control unit can control the angle in the rotation direction of the holding table. Invention effect

在本發明的一個態樣的被加工物之磨削方法及磨削裝置中,在被加工物形成未到達成品厚度之深度的圓弧狀的溝之後,使磨削磨石接觸於被加工物的形成有溝之面側,並將被加工物磨削到被加工物的厚度成為成品厚度為止。藉此,在將被加工物磨削並薄化時,磨削磨石會衝撞於溝而促進自發刃。其結果,可維持磨削磨石的磨削能力而抑制加工不良的產生。In the method and apparatus for grinding a workpiece according to one aspect of the present invention, the grinding stone is brought into contact with the workpiece after the workpiece is formed with an arc-shaped groove whose depth does not reach the thickness of the finished product. Grinding the workpiece until the thickness of the workpiece reaches the thickness of the finished product. Thereby, when the workpiece is ground and thinned, the grinding stone collides with the groove to promote self-edging. As a result, the grinding ability of a grinding stone can be maintained, and the generation|occurrence|production of a processing defect can be suppressed.

用以實施發明之形態form for carrying out the invention

以下,參照附加圖式來說明本發明的一個態樣的實施形態。首先,說明可在本實施形態之被加工物之加工方法中使用的磨削裝置的構成例。圖1是顯示磨削裝置2的立體圖。再者,在圖1中,X軸方向(左右方向、第1水平方向)與Y軸方向(前後方向、第2水平方向)是相互垂直之方向。又,Z軸方向(鉛直方向、上下方向、高度方向)是和X軸方向以及Y軸方向垂直之方向。Hereinafter, an embodiment of one aspect of the present invention will be described with reference to the attached drawings. First, a configuration example of a grinding device that can be used in the method of processing a workpiece according to this embodiment will be described. FIG. 1 is a perspective view showing a grinding device 2 . In addition, in FIG. 1 , the X-axis direction (left-right direction, first horizontal direction) and the Y-axis direction (front-back direction, second horizontal direction) are directions perpendicular to each other. In addition, the Z-axis direction (vertical direction, vertical direction, and height direction) is a direction perpendicular to the X-axis direction and the Y-axis direction.

磨削裝置2具備基台4,前述基台4會支撐以及容置構成磨削裝置2之各構成要素。在基台4的前端部的上表面側設有矩形狀的開口4a,在開口4a的內部設置有搬送單元(搬送機構)6,前述搬送單元(搬送機構)6會搬送可藉由磨削裝置2來加工之被加工物11。The grinding device 2 is provided with a base 4 which supports and accommodates each component constituting the grinding device 2 . A rectangular opening 4a is provided on the upper surface side of the front end of the base 4, and a conveying unit (transporting mechanism) 6 is provided inside the opening 4a. 2. To process the processed object 11.

於搬送單元6的兩側設置有片匣設置區域8a、8b。在片匣設置區域8a、8b上分別供容置被加工物11之片匣10a、10b設置。可在片匣10a容置可藉由磨削裝置2來加工之預定的複數個被加工物11(加工前的被加工物11)。另一方面,可在片匣10b容置已藉由磨削裝置2加工之複數個被加工物11(加工後的被加工物11)。Cassette installation areas 8 a and 8 b are provided on both sides of the transport unit 6 . Cassettes 10a, 10b for accommodating workpieces 11 are provided in the cassette installation areas 8a, 8b, respectively. A plurality of predetermined workpieces 11 (processed objects 11 before processing) that can be processed by the grinding device 2 can be accommodated in the cassette 10a. On the other hand, a plurality of workpieces 11 processed by the grinding device 2 (processed workpieces 11 ) may be housed in the magazine 10b.

例如被加工物11是形成為圓盤狀之矽晶圓,且具備互相大致平行的正面(第1面)11a以及背面(第2面)11b。被加工物11被以互相交叉的方式配置排列成格子狀之複數條分割預定線(切割道)區劃成複數個矩形狀的區域。並且,在藉由分割預定線所區劃出之區域的正面11a側分別形成有IC、LSI等器件。For example, the workpiece 11 is a silicon wafer formed in a disk shape, and has a front surface (first surface) 11a and a rear surface (second surface) 11b substantially parallel to each other. The workpiece 11 is partitioned into a plurality of rectangular regions by a plurality of planned dividing lines (cutting lines) arranged in a grid pattern so as to intersect each other. Furthermore, devices such as ICs and LSIs are respectively formed on the front surface 11a side of the region demarcated by the dividing line.

可藉由沿著分割預定線分割被加工物11,而製造各自具備器件之複數個器件晶片。又,若在被加工物11的分割前藉由磨削裝置2來將被加工物11磨削並薄化,可得到已薄型化之器件晶片。A plurality of device wafers each having a device can be manufactured by dividing the workpiece 11 along the planned dividing line. Also, if the workpiece 11 is ground and thinned by the grinding device 2 before the workpiece 11 is divided, a thinned device wafer can be obtained.

不過,對被加工物11的種類、材質、大小、形狀、構造等並無限制。例如被加工物11亦可為以矽以外之半導體(砷化鎵(GaAs)、磷化銦(InP)、氮化鎵(GaN)、碳化矽(SiC)等)、玻璃、陶瓷、樹脂、金屬等所構成之基板。又,對形成於被加工物11之器件的種類、數量、形狀、構造、大小、配置等也無限制,在被加工物11亦可未形成有器件。However, the type, material, size, shape, structure, etc. of the workpiece 11 are not limited. For example, the workpiece 11 can also be a semiconductor other than silicon (gallium arsenide (GaAs), indium phosphide (InP), gallium nitride (GaN), silicon carbide (SiC), etc.), glass, ceramics, resin, metal etc. constitute the substrate. Also, there are no restrictions on the type, number, shape, structure, size, arrangement, etc. of the devices formed on the workpiece 11 , and no devices may be formed on the workpiece 11 .

在開口4a的斜後方設有對位機構(校準機構)12。已容置於片匣10a之被加工物11可藉由搬送單元6來搬送到對位機構12。然後,對位機構12會將被加工物11對齊於預定的位置來配置。An alignment mechanism (calibration mechanism) 12 is provided obliquely behind the opening 4a. The workpiece 11 accommodated in the cassette 10 a can be transported to the alignment mechanism 12 by the transport unit 6 . Then, the alignment mechanism 12 aligns and arranges the workpiece 11 at a predetermined position.

在相鄰於對位機構12的位置,設有搬送被加工物11之搬送單元(搬送機構、裝載臂)14。搬送單元14具備吸引並保持被加工物11的上表面側之吸引墊。然後,搬送單元14藉由以吸附墊保持已藉由對位機構12進行對位之被加工物11,並使吸附墊旋繞,而將被加工物11朝後方搬送。At a position adjacent to the alignment mechanism 12, a conveyance unit (transportation mechanism, loading arm) 14 for conveying the workpiece 11 is provided. The transfer unit 14 includes a suction pad that sucks and holds the upper surface side of the workpiece 11 . Then, the conveying unit 14 holds the workpiece 11 aligned by the alignment mechanism 12 with the suction pad, and rotates the suction pad to convey the workpiece 11 backward.

於搬送單元14的後方設置有圓盤狀的轉台16。於轉台16連結有伺服馬達等的旋轉驅動源(未圖示),且旋轉驅動源使轉台16以繞著大致平行於Z軸方向的旋轉軸的方式旋轉。A disk-shaped turntable 16 is provided behind the transfer unit 14 . A rotary drive source (not shown) such as a servo motor is connected to the turntable 16 , and the rotary drive source rotates the turntable 16 around a rotation axis substantially parallel to the Z-axis direction.

在轉台16上設有保持被加工物11之複數個保持工作台(工作夾台)18。在圖1中所顯示的是以下例子:已將3個保持工作台18沿著轉台16的圓周方向大致等間隔地配置。轉台16會朝在平面視角下逆時針方向(以箭頭α所示之方向)旋轉,而將各保持工作台18依搬送位置A、第1磨削位置(粗磨削位置)B、第2磨削位置(精磨削位置)C、搬送位置A的順序來定位。On the turntable 16, a plurality of holding tables (job tables) 18 for holding the workpiece 11 are provided. What is shown in FIG. 1 is an example in which three holding tables 18 are arranged at approximately equal intervals along the circumferential direction of the turntable 16 . The turntable 16 will rotate counterclockwise (the direction shown by the arrow α) in the perspective of the plane, and each holding table 18 will be transferred according to the transfer position A, the first grinding position (rough grinding position) B, the second grinding position Positioning in the order of cutting position (finish grinding position) C and transfer position A.

在保持工作台18分別連結有使保持工作台18旋轉之旋轉驅動源20(參照圖2)。例如,旋轉驅動源20可為伺服馬達,並且使保持工作台18以繞著大致平行於Z軸方向之旋轉軸的方式旋轉。再者,旋轉驅動源20具備有檢測旋轉驅動源20的輸出軸的旋轉角度(保持工作台18的旋轉角度)之檢測器(編碼器)。The rotation drive source 20 (refer FIG. 2) which rotates the holding table 18 is connected to each holding table 18. As shown in FIG. For example, the rotational drive source 20 may be a servo motor, and rotates the holding table 18 around a rotational axis substantially parallel to the Z-axis direction. In addition, the rotary drive source 20 is equipped with the detector (encoder) which detects the rotation angle of the output shaft of the rotary drive source 20 (rotation angle of the holding table 18).

在第1磨削位置B的後方配置有柱狀的支撐構造22a,在第2磨削位置C的後方配置有柱狀的支撐構造22b。在支撐構造22a的前表面側設置有磨削進給單元(移動單元、移動機構)24a,且在支撐構造22b的前表面側設置有磨削進給單元(移動單元、移動機構)24b。The columnar support structure 22a is arrange|positioned behind the 1st grinding position B, and the columnar support structure 22b is arrange|positioned behind the 2nd grinding position C. As shown in FIG. A grinding feeding unit (moving unit, moving mechanism) 24a is provided on the front surface side of the support structure 22a, and a grinding feeding unit (moving unit, moving mechanism) 24b is provided on the front surface side of the supporting structure 22b.

磨削進給單元24a、24b各自具備大致平行於Z軸方向地配置的一對導軌26。在一對導軌26上,以可沿著導軌26滑動的狀態裝設有板狀的移動板28。在移動板28的後表面側(背面側)設有螺帽部(未圖示),在此螺帽部螺合有和導軌26大致平行地配置之滾珠螺桿30。又,在滾珠螺桿30的端部連結有脈衝馬達32。當以脈衝馬達32使滾珠螺桿30旋轉時,移動板28即沿著Z軸方向移動。Each of the grinding feed units 24a and 24b includes a pair of guide rails 26 arranged substantially parallel to the Z-axis direction. A plate-shaped moving plate 28 is attached to the pair of guide rails 26 in a slidable state along the guide rails 26 . A nut portion (not shown) is provided on the rear surface side (back side) of the moving plate 28 , and the ball screw 30 arranged substantially parallel to the guide rail 26 is screwed to the nut portion. In addition, a pulse motor 32 is connected to an end of the ball screw 30 . When the ball screw 30 is rotated by the pulse motor 32, the moving plate 28 moves along the Z-axis direction.

在磨削進給單元24a所具備之移動板28的前表面側(正面側)固定有進行被加工物11的粗磨削之磨削單元34a。另一方面,在磨削進給單元24b所具備之移動板28的前表面側(正面側)固定有進行被加工物11的精磨削之磨削單元34b。磨削進給單元24a、24b藉由使磨削單元34a、34b升降,而使保持工作台18與磨削單元34a、34b沿著和保持工作台18的保持面18a(參照圖2)垂直的方向相對地移動。A grinding unit 34a for performing rough grinding of the workpiece 11 is fixed to the front surface side (front side) of the moving plate 28 included in the grinding feed unit 24a. On the other hand, a grinding unit 34b that performs finish grinding of the workpiece 11 is fixed to the front surface side (front side) of the moving plate 28 included in the grinding feed unit 24b. The grinding feeding units 24a, 24b make the holding table 18 and the grinding units 34a, 34b vertical to the holding surface 18a (see FIG. 2 ) of the holding table 18 by raising and lowering the grinding units 34a, 34b. The direction moves relative to each other.

磨削單元34a、34b分別具備中空的圓筒狀的殼體36。在殼體36的內部容置有沿著Z軸方向而配置之圓筒狀的主軸38(參照圖2)。主軸38的前端部(下端側)是從殼體36露出。又,在主軸38的基端部(上端側)連結有旋轉驅動源40。例如,旋轉驅動源40可為伺服馬達,並使主軸38以繞著大致平行於Z軸方向的旋轉軸的方式旋轉。The grinding units 34a and 34b each include a hollow cylindrical casing 36 . Inside the casing 36 is housed a cylindrical main shaft 38 (see FIG. 2 ) arranged along the Z-axis direction. The front end portion (lower end side) of the main shaft 38 is exposed from the housing 36 . Further, a rotational drive source 40 is connected to a base end portion (upper end side) of the main shaft 38 . For example, the rotational drive source 40 may be a servo motor, and rotates the main shaft 38 about a rotational axis substantially parallel to the Z-axis direction.

圖2是顯示磨削裝置2的正面圖。在圖2中圖示有已配置於第1磨削位置B之保持工作台18、與磨削單元34a。FIG. 2 is a front view showing the grinding device 2 . In FIG. 2, the holding table 18 and the grinding unit 34a which were arrange|positioned at the 1st grinding position B are shown in figure.

保持工作台18的上表面會構成保持被加工物11之保持面18a。保持面18a是和X軸方向以及Y軸方向大致平行的平坦面,且例如和被加工物11的形狀對應而形成為圓形。又,保持面18a已透過形成於保持工作台18的內部之流路(未圖示)、閥(未圖示)等而連接到噴射器等之吸引源(未圖示)。若在已將被加工物11配置於保持面18a上的狀態下,使吸引源的負壓作用在保持面18a,即可藉由保持工作台18來吸引保持被加工物11。The upper surface of the holding table 18 constitutes a holding surface 18 a for holding the workpiece 11 . The holding surface 18 a is a flat surface substantially parallel to the X-axis direction and the Y-axis direction, and is formed in a circular shape corresponding to the shape of the workpiece 11 , for example. Moreover, the holding surface 18a is connected to a suction source (not shown) such as an injector through a flow path (not shown), a valve (not shown) and the like formed inside the holding table 18 . If the negative pressure of the suction source acts on the holding surface 18 a in the state where the workpiece 11 is arranged on the holding surface 18 a, the workpiece 11 can be sucked and held by the holding table 18 .

磨削單元34a的主軸38的下端部固定有以金屬等所構成之圓盤狀的安裝座42。並且,於安裝座42的下表面側裝設有粗磨削用之磨削輪44a。磨削輪44a是藉由從旋轉驅動源40(參照圖1)透過主軸38以及安裝座42所傳達的動力,而繞著和Z軸方向大致平行的旋轉軸旋轉。A disc-shaped mount 42 made of metal or the like is fixed to the lower end of the main shaft 38 of the grinding unit 34a. Furthermore, a grinding wheel 44a for rough grinding is attached to the lower surface side of the attachment seat 42 . The grinding wheel 44a rotates around a rotation axis substantially parallel to the Z-axis direction by the power transmitted from the rotation drive source 40 (see FIG. 1 ) through the spindle 38 and the mount 42 .

磨削輪44a具備環狀的基台46,前述環狀的基台46是以鋁、不鏽鋼等的金屬所構成且形成為和安裝座42大致相同直徑。於基台46的下表面側,已沿著基台46的圓周方向將複數個長方體狀之磨削磨石48配置排列成環狀。例如磨削磨石48可藉由將鑽石、cBN(立方氮化硼,cubic Boron Nitride)等所構成之磨粒以金屬結合劑、樹脂結合劑、陶瓷結合劑(vitrified bond)等之結合材來固定而形成。不過,對磨削磨石48的材質、形狀、構造、大小等並無限制,也可以將磨削輪44a所具備之磨削磨石48的數量任意地設定。The grinding wheel 44 a includes an annular base 46 made of metal such as aluminum or stainless steel and formed to have substantially the same diameter as the mounting seat 42 . On the lower surface side of the base 46 , a plurality of rectangular parallelepiped grinding stones 48 are arranged in a ring shape along the circumferential direction of the base 46 . For example, the grinding stone 48 can be made by combining abrasive grains composed of diamond, cBN (cubic boron nitride, cubic boron nitride) and the like with metal bond, resin bond, vitrified bond, etc. fixed and formed. However, the material, shape, structure, size, etc. of the grinding stone 48 are not limited, and the number of grinding stones 48 included in the grinding wheel 44a may be set arbitrarily.

圖1所示之磨削單元34b為和磨削單元34a同樣地被構成。並且,於磨削單元34b的安裝座42的下表面側裝設有精磨削用的磨削輪44b。磨削輪44b的構成會和磨削輪44a同樣。不過,包含於磨削輪44b的磨削磨石48之磨粒的平均粒徑會比包含於磨削輪44a的磨削磨石48之磨粒的平均粒徑更小。The grinding unit 34b shown in FIG. 1 is configured similarly to the grinding unit 34a. And the grinding wheel 44b for finishing grinding is attached to the lower surface side of the attachment seat 42 of the grinding unit 34b. The construction of the grinding wheel 44b will be the same as that of the grinding wheel 44a. However, the average particle size of the abrasive grains of the grinding stones 48 included in the grinding wheel 44b is smaller than the average particle size of the abrasive grains of the grinding stones 48 included in the grinding wheel 44a.

磨削單元34a以磨削輪44a磨削已定位在第1磨削位置B之保持工作台18所保持之被加工物11。藉此,可對被加工物11施行粗磨削。又,磨削單元34b以磨削輪44b磨削已定位在第2磨削位置C之保持工作台18所保持之被加工物11。藉此,可對被加工物11施行精磨削。The grinding unit 34a grinds the workpiece 11 held by the holding table 18 positioned at the first grinding position B with the grinding wheel 44a. Thereby, rough grinding can be performed on the workpiece 11 . Moreover, the grinding unit 34b grinds the workpiece 11 held by the holding table 18 positioned at the second grinding position C with the grinding wheel 44b. Thereby, finish grinding can be performed on the workpiece 11 .

再者,在磨削單元34a、34b的內部或附近分別設有用於供給純水等之液體(磨削液)之磨削液供給路(未圖示)。可在對被加工物11施行磨削加工時,將磨削液供給到被加工物11以及磨削磨石48。In addition, grinding fluid supply paths (not shown) for supplying liquid (grinding fluid) such as pure water are provided inside or near the grinding units 34a and 34b, respectively. When grinding the workpiece 11 , the grinding fluid can be supplied to the workpiece 11 and the grinding stone 48 .

在已定位於第1磨削位置B之保持工作台18的附近、與已定位於第2磨削位置C之保持工作台18的附近各自設置有測定被保持工作台18所保持之被加工物11的厚度之厚度測定器50。厚度測定器50具備測定被保持工作台18所保持之被加工物11的上表面的高度之高度測定器(高度規)52a、與測定保持工作台18的上表面(保持面18a)的高度之高度測定器(高度規)52b。並且,厚度測定器50依據藉由高度測定器52a、52b所測定出之值的差分來計算被加工物11的厚度。In the vicinity of the holding table 18 positioned at the first grinding position B, and near the holding table 18 positioned at the second grinding position C, the workpiece held by the holding table 18 is measured. 11 thickness measuring device 50. The thickness measuring device 50 includes a height measuring device (height gauge) 52a for measuring the height of the upper surface of the workpiece 11 held by the holding table 18, and a height measuring device (height gauge) 52a for measuring the height of the upper surface of the holding table 18 (holding surface 18a). Altimeter (height gauge) 52b. And the thickness measuring device 50 calculates the thickness of the workpiece 11 from the difference of the values measured by the height measuring devices 52a and 52b.

在X軸方向上相鄰於搬送單元14之位置,設置有搬送被加工物11之搬送單元(搬送機構、卸載臂)54。搬送單元54具備吸引並保持被加工物11的上表面側之吸引墊。並且,搬送單元54藉由以吸附墊保持已被配置在搬送位置A之保持工作台18所保持之被加工物11,並使吸附墊旋繞,而將被加工物11朝前方搬送。At a position adjacent to the conveyance unit 14 in the X-axis direction, a conveyance unit (conveyance mechanism, unloading arm) 54 for conveying the workpiece 11 is provided. The transfer unit 54 includes a suction pad that sucks and holds the upper surface side of the workpiece 11 . Further, the transfer unit 54 holds the workpiece 11 held by the holding table 18 arranged at the transfer position A with the suction pad, and rotates the suction pad to convey the workpiece 11 forward.

在搬送單元54的前方側配置有洗淨單元(洗淨機構)56,前述洗淨單元56會將已藉由搬送單元54所搬送來之被加工物11洗淨。可將已被洗淨單元56洗淨之被加工物11藉由搬送單元6來搬送並容置到片匣10b。A washing unit (cleaning mechanism) 56 is arranged on the front side of the conveying unit 54 , and the washing unit 56 cleans the workpiece 11 conveyed by the conveying unit 54 . The workpiece 11 cleaned by the cleaning unit 56 can be transported by the transport unit 6 and accommodated in the cassette 10b.

又,磨削裝置2具備已連接於構成磨削裝置2之各構成要素(搬送單元6、對位機構12、搬送單元14、轉台16、保持工作台18、旋轉驅動源20、磨削進給單元24a、24b、磨削單元34a、34b、厚度測定器50、搬送單元54、洗淨單元56等)之控制單元(控制部)58。可藉由控制單元58來控制磨削裝置2的構成要素的動作。In addition, the grinding device 2 is equipped with components connected to the grinding device 2 (transfer unit 6, alignment mechanism 12, transfer unit 14, turntable 16, holding table 18, rotary drive source 20, grinding feed Units 24a, 24b, grinding units 34a, 34b, thickness measuring device 50, transport unit 54, cleaning unit 56, etc.) control unit (control unit) 58. The actions of the constituent elements of the grinding device 2 can be controlled by the control unit 58 .

例如控制單元58可由電腦來構成,且包含處理部與記憶部,前述處理部會進行在磨削裝置2的運轉上所需要的運算等處理,前述記憶部會記憶使用於由處理部所進行之處理的各種資訊(資料、程式等)。處理部包含CPU(中央處理單元,Central Processing Unit)等的處理器而構成。又,記憶部包含作為主記憶裝置、輔助記憶裝置等而發揮功能之各種記憶體而構成。控制單元58藉由執行已記憶於記憶部之程式,而生成用於控制磨削裝置2的構成要素之訊號(控制訊號)。For example, the control unit 58 can be constituted by a computer, and includes a processing unit and a memory unit, the aforementioned processing unit can perform operations such as calculations required for the operation of the grinding device 2, and the aforementioned memory unit can store and use Various types of information processed (data, programs, etc.). The processing unit includes a processor such as a CPU (Central Processing Unit, Central Processing Unit). Also, the memory unit includes various types of memory that function as a main memory device, an auxiliary memory device, and the like. The control unit 58 generates signals (control signals) for controlling the components of the grinding device 2 by executing the programs stored in the memory unit.

接著,說明使用磨削裝置2來對被加工物11進行磨削的被加工物之磨削方法的具體例。在以下作為一例,針對如下之情況來說明:磨削被加工物11的背面11b側,並將被加工物11薄化至被加工物11的厚度成為預定的厚度(成品厚度)為止。Next, a specific example of the grinding method of the workpiece which grinds the workpiece 11 using the grinding apparatus 2 will be described. In the following, as an example, a case will be described in which the back surface 11b side of the workpiece 11 is ground and the workpiece 11 is thinned until the thickness of the workpiece 11 reaches a predetermined thickness (finished product thickness).

首先,將成為由磨削裝置2所進行之磨削的對象之被加工物11容置於片匣10a,並將片匣10a設置到片匣設置區域8a上。然後,藉由搬送單元6將被加工物11從片匣10a取出並搬送到對位機構12,而藉由對位機構12來進行被加工物11的對位。之後,藉由搬送單元14將被加工物11從對位機構12搬送到已配置在搬送位置A之保持工作台18。First, the workpiece 11 to be ground by the grinding device 2 is accommodated in the cassette 10a, and the cassette 10a is set on the cassette installation area 8a. Then, the to-be-processed object 11 is taken out from the cassette 10a by the conveyance unit 6, and is conveyed to the alignment mechanism 12, and the alignment of the to-be-processed object 11 is performed by the alignment mechanism 12. FIG. After that, the workpiece 11 is transferred from the alignment mechanism 12 to the holding table 18 arranged at the transfer position A by the transfer unit 14 .

例如將被加工物11如圖2所示地在保持工作台18上配置成正面11a側和保持面18a相面對且背面11b側朝上方露出。在此狀態下,若使吸引源的負壓作用於保持面18a,被加工物11即可被保持工作台18吸引保持。再者,在被加工物11的正面11a側形成有器件的情況下,亦可事先在被加工物11的正面11a側貼附保護器件之保護膠帶。在此情況下,被加工物11會隔著保護膠帶被保持工作台18所吸引保持。For example, as shown in FIG. 2 , the workpiece 11 is arranged on the holding table 18 so that the front 11 a side faces the holding surface 18 a and the back 11 b side is exposed upward. In this state, when the negative pressure of the suction source is applied to the holding surface 18a, the workpiece 11 can be sucked and held by the holding table 18. Furthermore, when a device is formed on the front surface 11 a side of the workpiece 11 , a protective tape for protecting the device may be pasted on the front surface 11 a side of the workpiece 11 in advance. In this case, the workpiece 11 is sucked and held by the holding table 18 through the protective tape.

其次,使轉台16旋轉,而將保持有被加工物11之保持工作台18配置到第1磨削位置B。然後,藉由磨削單元34a磨削已被保持工作台18所保持之被加工物11。Next, the turntable 16 is rotated to arrange the holding table 18 holding the workpiece 11 at the first grinding position B. As shown in FIG. Then, the workpiece 11 held by the holding table 18 is ground by the grinding unit 34a.

在本實施形態中,首先是藉由以磨削單元34a磨削被加工物11,而在被加工物11上形成圓弧狀的溝(溝形成步驟)。圖3(A)是顯示溝形成步驟中的磨削裝置2的正面圖。In this embodiment, first, the workpiece 11 is ground by the grinding unit 34a to form an arcuate groove on the workpiece 11 (groove forming step). FIG. 3(A) is a front view showing the grinding device 2 in the groove forming step.

在溝形成步驟中,首先是藉由旋轉驅動源20將保持工作台18的旋轉方向上的角度設定為預定的角度(例如初始角度(0°))。然後,在不旋轉保持工作台18的情形下,藉由旋轉驅動源40(參照圖1)使磨削輪44a以預定的旋轉數來旋轉。此時,磨削輪44a的磨削磨石48會旋轉成通過和被加工物11的中心重疊之位置。然後,藉由磨削進給單元24a使磨削輪44a以預定的速度下降(磨削進給),並使旋轉之磨削磨石48接觸於被加工物11的背面11b(被磨削面)側。In the groove forming step, first, the angle in the rotation direction of the holding table 18 is set to a predetermined angle (for example, an initial angle (0°)) by the rotation driving source 20 . Then, without rotating the holding table 18, the grinding wheel 44a is rotated at a predetermined number of rotations by the rotational drive source 40 (see FIG. 1 ). At this time, the grinding stone 48 of the grinding wheel 44 a rotates so as to pass a position overlapping the center of the workpiece 11 . Then, the grinding wheel 44a is lowered at a predetermined speed (grinding feed) by the grinding feeding unit 24a, and the rotating grinding stone 48 is brought into contact with the back surface 11b of the workpiece 11 (ground surface). )side.

若一面使磨削磨石48接觸於被加工物11的背面11b側一面使磨削輪44a下降,被加工物11的背面11b側會被磨削磨石48磨削。再者,磨削輪44a的下降速度是調整成以適當的力來將磨削磨石48壓附於被加工物11的背面11b側。When the grinding wheel 44 a is lowered while bringing the grinding stone 48 into contact with the back surface 11 b side of the workpiece 11 , the back surface 11 b side of the workpiece 11 is ground by the grinding stone 48 . In addition, the descending speed of the grinding wheel 44a is adjusted so that the grinding stone 48 can be pressed against the back surface 11b side of the workpiece 11 with an appropriate force.

圖3(B)是顯示溝形成步驟中的保持工作台18以及磨削輪44a的平面圖。若在不使保持工作台18旋轉的情形下使磨削輪44a旋轉來磨削被加工物11,會沿著旋轉之磨削磨石48的軌道來磨削被加工物11。其結果,在被加工物11的背面11b側會形成具有和磨削磨石48的寬度相同寬度之圓弧狀的溝11c。FIG. 3(B) is a plan view showing the holding table 18 and the grinding wheel 44a in the groove forming step. When the workpiece 11 is ground by rotating the grinding wheel 44 a without rotating the holding table 18 , the workpiece 11 is ground along the orbit of the rotating grinding stone 48 . As a result, an arc-shaped groove 11c having the same width as the grinding stone 48 is formed on the back surface 11b side of the workpiece 11 .

圖4(A)是顯示形成有溝11c之被加工物11的平面圖。溝11c形成為從被加工物11的一端通過中心而到達另一端之圓弧狀。然後,當被加工物11的磨削量(溝11c的深度)到達預定之值時,即停止由磨削輪44a所進行之被加工物11的磨削。再者,溝11c是形成為未到達在後述之磨削步驟中被磨削後之被加工物11的最終的厚度(成品厚度)之深度。例如可將溝11c的深度設定為:被加工物11的成品厚度與溝11c的厚度之差為20μm以上。Fig. 4(A) is a plan view showing the workpiece 11 in which the groove 11c is formed. The groove 11c is formed in an arc shape extending from one end of the workpiece 11 through the center to the other end. Then, when the amount of grinding of the workpiece 11 (the depth of the groove 11c) reaches a predetermined value, the grinding of the workpiece 11 by the grinding wheel 44a is stopped. In addition, the groove 11c is formed so that the depth may not reach the final thickness (finished product thickness) of the workpiece 11 ground in the grinding process mentioned later. For example, the depth of the groove 11c can be set such that the difference between the finished thickness of the workpiece 11 and the thickness of the groove 11c is 20 μm or more.

在溝形成步驟中,亦可在溝11c形成複數條被加工物11。在此情況下,是在形成第1條溝11c之後,藉由旋轉驅動源20使保持工作台18旋轉預定的角度量,而變更保持工作台18的旋轉方向上的角度。然後,藉由磨削磨石48磨削被加工物11,而在被加工物11的背面11b側形成第2條圓弧狀的溝11c。之後,以同樣的順序來形成第3條以後的溝11c。In the groove forming step, a plurality of workpieces 11 may be formed in the groove 11c. In this case, after the first groove 11c is formed, the rotation driving source 20 rotates the holding table 18 by a predetermined angle to change the angle in the rotation direction of the holding table 18 . Then, the workpiece 11 is ground by the grinding stone 48 to form a second arc-shaped groove 11 c on the back surface 11 b side of the workpiece 11 . Thereafter, the third and subsequent grooves 11c are formed in the same procedure.

圖4(B)是顯示形成有複數條溝11c之被加工物11的平面圖。例如,在形成第1條溝11c之後,若重複進行3次使保持工作台18旋轉90°並以磨削磨石48磨削被加工物11之步驟後,會如圖4(B)所示地在被加工物11的背面11b側形成4條圓弧狀的溝11c。如此,可藉由以保持工作台18的旋轉方向上的角度不同的狀態來各自磨削被加工物11,而在被加工物11上形成複數條溝11c。Fig. 4(B) is a plan view showing the workpiece 11 in which a plurality of grooves 11c are formed. For example, after forming the first groove 11c, if the step of rotating the holding table 18 by 90° and grinding the workpiece 11 with the grinding stone 48 is repeated three times, the result will be as shown in FIG. 4(B) Four arc-shaped grooves 11 c are formed on the back surface 11 b side of the workpiece 11 . In this way, the plurality of grooves 11c can be formed on the workpiece 11 by grinding the workpiece 11 individually while keeping the angles in the rotation direction of the table 18 different.

接著,磨削被加工物11直到被加工物11的厚度成為成品厚度為止(磨削步驟)。圖5(A)是顯示磨削步驟中的磨削裝置2的正面圖。Next, the workpiece 11 is ground until the thickness of the workpiece 11 becomes the finished thickness (grinding step). FIG. 5(A) is a front view showing the grinding device 2 in the grinding step.

在磨削步驟中,是藉由旋轉驅動源20(參照圖2)使保持工作台18以預定的旋轉數來旋轉,並且藉由旋轉驅動源40(參照圖1)使磨削輪44a以預定的旋轉數來旋轉。此時,磨削輪44a的磨削磨石48會旋轉成通過和被加工物11的中心重疊之位置。然後,藉由磨削進給單元24a使磨削輪44a以預定的速度下降(磨削進給),並使旋轉之磨削磨石48接觸於被加工物11的形成有溝11c之面側(背面11b側)。In the grinding step, the holding table 18 is rotated at a predetermined number of rotations by the rotary driving source 20 (see FIG. 2 ), and the grinding wheel 44a is rotated at a predetermined rotation speed by the rotary driving source 40 (see FIG. 1 ). number of spins to spin. At this time, the grinding stone 48 of the grinding wheel 44 a rotates so as to pass a position overlapping the center of the workpiece 11 . Then, the grinding wheel 44a is lowered at a predetermined speed (grinding feed) by the grinding feeding unit 24a, and the rotating grinding stone 48 is brought into contact with the surface side of the workpiece 11 where the groove 11c is formed. (back side 11b side).

若一面使磨削磨石48接觸於被加工物11的背面11b側一面使磨削輪44a下降,被加工物11的背面11b側會被磨削磨石48磨削。再者,磨削輪44a的下降速度是調整成以適當的力來將磨削磨石48壓附於被加工物11的背面11b側。When the grinding wheel 44 a is lowered while bringing the grinding stone 48 into contact with the back surface 11 b side of the workpiece 11 , the back surface 11 b side of the workpiece 11 is ground by the grinding stone 48 . In addition, the descending speed of the grinding wheel 44a is adjusted so that the grinding stone 48 can be pressed against the back surface 11b side of the workpiece 11 with an appropriate force.

圖5(B)是顯示磨削步驟中的保持工作台18以及磨削輪44a的平面圖。當使保持工作台18以及磨削輪44a旋轉來磨削被加工物11時,會磨削被加工物11的背面11b側的整體,而將被加工物11薄化。FIG. 5(B) is a plan view showing the holding table 18 and the grinding wheel 44a in the grinding step. When the holding table 18 and the grinding wheel 44 a are rotated to grind the workpiece 11 , the entire back surface 11 b side of the workpiece 11 is ground, and the workpiece 11 is thinned.

圖6是將被磨削磨石48所磨削之被加工物11的一部分放大而顯示的剖面圖。在被加工物11的磨削中,複數個磨削磨石48會各自從被加工物11的外周緣朝向中心來接觸。並且,在旋轉之磨削磨石48通過溝11c時,磨削磨石48的下表面側會衝撞於溝11c的內壁,而變得容易產生磨削磨石48的結合材的磨耗。其結果,可促進已埋入結合材的內部之狀態的磨粒從結合材露出之自發刃,而抑制磨削磨石48的磨削能力的降低。FIG. 6 is an enlarged cross-sectional view showing a part of the workpiece 11 ground by the grinding stone 48 . During the grinding of the workpiece 11 , the plurality of grinding stones 48 each come into contact with the workpiece 11 from the outer peripheral edge toward the center. In addition, when the rotating grinding stone 48 passes through the groove 11c, the lower surface side of the grinding stone 48 collides with the inner wall of the groove 11c, and abrasion of the bonding material of the grinding stone 48 is likely to occur. As a result, spontaneous sharpening of the abrasive grains embedded in the bonding material can be promoted and exposed from the bonding material, and a reduction in the grinding performance of the grinding stone 48 can be suppressed.

特別是,在被加工物11的背面11b側形成有氧化膜等薄膜的情況下,磨削磨石48會被薄膜捕獲而易於從結合材脫落。然而,因為可如上述地藉由溝11c來促進磨削磨石48的自發刃,所以可以使磨削磨石48的磨削能力迅速地回復。In particular, when a thin film such as an oxide film is formed on the rear surface 11 b side of the workpiece 11 , the grinding stone 48 is caught by the thin film and easily falls off from the bonding material. However, since the spontaneous cutting of the grinding stone 48 can be promoted by the groove 11c as described above, the grinding ability of the grinding stone 48 can be restored quickly.

當將被加工物11磨削至被加工物11的厚度到達預定的厚度(成品厚度)時,即停止由磨削輪44a所進行之被加工物11的磨削。藉此,被加工物11的粗磨削即完成。圖7是顯示磨削後的被加工物11的平面圖。於磨削後的被加工物11的背面11b側會殘存從被加工物11的中央朝向外周緣呈放射狀地形成之磨削痕跡(鋸痕)11d。此磨削痕跡11d沿著旋轉之磨削磨石48的軌跡而形成為曲線狀。When the workpiece 11 is ground until the thickness of the workpiece 11 reaches a predetermined thickness (finished product thickness), the grinding of the workpiece 11 by the grinding wheel 44a is stopped. Thereby, the rough grinding of the workpiece 11 is completed. FIG. 7 is a plan view showing the workpiece 11 after grinding. Grinding traces (saw marks) 11d radially formed from the center of the workpiece 11 toward the outer peripheral edge remain on the rear surface 11b side of the workpiece 11 after grinding. This grinding mark 11d is formed in a curved shape along the track of the rotating grinding stone 48 .

再者,在由磨削輪44a所進行之被加工物11的磨削中,可藉由厚度測定器50(參照圖1)來測定被加工物11的厚度。然後,可依據藉由厚度測定器50所測定出之被加工物11的厚度,來控制讓由磨削單元34a所進行之被加工物11的磨削停止之時間點。In addition, in the grinding of the workpiece 11 by the grinding wheel 44a, the thickness of the workpiece 11 can be measured by the thickness measuring device 50 (refer FIG. 1). Then, the timing at which the grinding of the workpiece 11 by the grinding unit 34 a is stopped can be controlled based on the thickness of the workpiece 11 measured by the thickness measuring device 50 .

其次,使轉台16旋轉,而將保持有被加工物11之保持工作台18配置到第2磨削位置C。然後,可藉由磨削單元34b磨削已定位在第2磨削位置C之保持工作台18所保持之被加工物11。藉此,可進行被加工物11的精磨削,並將形成於被加工物11的背面11b側之磨削痕跡11d(參照圖7)去除。Next, the turntable 16 is rotated to arrange the holding table 18 holding the workpiece 11 at the second grinding position C. Then, the workpiece 11 held by the holding table 18 positioned at the second grinding position C can be ground by the grinding unit 34b. Thereby, finish grinding of the workpiece 11 can be performed, and grinding marks 11d (see FIG. 7 ) formed on the back surface 11b side of the workpiece 11 can be removed.

精磨削時的保持工作台18以及磨削單元34b的動作,會和粗磨削時的保持工作台18以及磨削單元34a的動作同樣。又,在由磨削輪44b所進行之被加工物11的磨削中,可藉由厚度測定器50測定被加工物11的厚度。The operations of the holding table 18 and the grinding unit 34b during finish grinding are the same as those of the holding table 18 and the grinding unit 34a during rough grinding. In addition, in the grinding of the workpiece 11 by the grinding wheel 44 b, the thickness of the workpiece 11 can be measured by the thickness measuring device 50 .

再者,在精磨削時,亦可實施前述之溝形成步驟以及磨削步驟。具體而言,首先是以不使保持工作台18旋轉而使磨削輪44b旋轉之狀態來讓磨削磨石48接觸於被加工物11,並在被加工物11的背面11b側形成溝11c(參照圖3(A)以及圖3(B))。之後,以已使保持工作台18以及磨削輪44b旋轉的狀態來讓磨削磨石48接觸於被加工物11,並磨削被加工物11的背面11b側的整體(參照圖5(A)以及圖5(B))。藉此,在對被加工物11施行精磨削時,也可促進磨削磨石48的自發刃。In addition, during finish grinding, the above-mentioned groove forming step and grinding step can also be implemented. Specifically, first, the grinding wheel 44 b is rotated without rotating the holding table 18 to bring the grinding stone 48 into contact with the workpiece 11 to form the groove 11 c on the back surface 11 b side of the workpiece 11 . (Refer to FIG. 3(A) and FIG. 3(B)). Thereafter, the grinding stone 48 is brought into contact with the workpiece 11 in a state in which the holding table 18 and the grinding wheel 44b are rotated, and the whole of the back surface 11b side of the workpiece 11 is ground (refer to FIG. ) and Figure 5(B)). Thereby, the self-generating edge of the grinding stone 48 can be promoted also when finishing grinding is performed on the workpiece 11 .

其次,使轉台16旋轉,而將保持有被加工物11之保持工作台18配置到搬送位置A。然後,從已定位在搬送位置A之保持工作台18上搬送加工後的被加工物11。Next, the turntable 16 is rotated to arrange the holding table 18 holding the workpiece 11 at the transfer position A. As shown in FIG. Then, the processed workpiece 11 is transferred from the holding table 18 positioned at the transfer position A. As shown in FIG.

已定位在搬送位置A之保持工作台18所保持之被加工物11,可被搬送單元54從保持工作台18上搬送到洗淨單元56,並被洗淨。然後,在由洗淨單元56所進行之洗淨之後,被加工物11會被搬送單元6搬送到片匣10b。The workpiece 11 held by the holding table 18 positioned at the transfer position A can be transferred from the holding table 18 to the cleaning unit 56 by the transfer unit 54 and washed. Then, after cleaning by the cleaning unit 56 , the workpiece 11 is transported to the cassette 10 b by the transport unit 6 .

如以上所述,本實施形態之被加工物的磨削方法具備:溝形成步驟,在被加工物11上形成未到達成品厚度之深度的圓弧狀的溝11c;及磨削步驟,使磨削磨石48接觸於被加工物11的形成有溝11c之面側,並將被加工物11磨削到被加工物11的厚度成為成品厚度為止。藉此,在將被加工物11磨削並薄化時,磨削磨石48會衝撞於溝11c而促進自發刃。其結果,可維持磨削磨石48的磨削能力而抑制加工不良的產生。As described above, the grinding method of the workpiece of this embodiment includes: a groove forming step of forming an arc-shaped groove 11c on the workpiece 11 whose depth does not reach the thickness of the finished product; and a grinding step of grinding The grinding stone 48 comes into contact with the surface side of the workpiece 11 on which the groove 11c is formed, and grinds the workpiece 11 until the thickness of the workpiece 11 becomes the thickness of the finished product. Thereby, when the workpiece 11 is ground and thinned, the grinding stone 48 collides with the groove 11c to promote self-edging. As a result, the grinding ability of the grinding stone 48 can be maintained, and the occurrence of machining defects can be suppressed.

再者,上述之溝形成步驟以及磨削步驟中的磨削裝置2的動作,可藉由控制單元58來控制。具體而言,在溝形成步驟中,控制單元58藉由將控制訊號輸出至旋轉驅動源20(參照圖2等),而將保持工作台18的旋轉方向上的角度設定為預定的角度後,讓保持工作台18維持為已停止之狀態(未旋轉之狀態)。又,控制單元58藉由將控制訊號輸出至磨削單元34a的旋轉驅動源40,而使磨削輪44a以預定的旋轉數來旋轉。Furthermore, the operation of the grinding device 2 in the above-mentioned groove forming step and grinding step can be controlled by the control unit 58 . Specifically, in the groove forming step, the control unit 58 outputs a control signal to the rotary driving source 20 (see FIG. Keep the holding table 18 in a stopped state (non-rotating state). Moreover, the control unit 58 rotates the grinding wheel 44a at a predetermined number of rotations by outputting a control signal to the rotational drive source 40 of the grinding unit 34a.

然後,控制單元58將控制訊號輸出至磨削進給單元24a的脈衝馬達32,使滾珠螺桿30以預定的速度旋轉。藉此,磨削單元34a會以預定的速度下降而使磨削磨石48接觸於被加工物11,並在被加工物11形成溝11c。亦即,控制單元58藉由將控制訊號輸出至磨削裝置2的構成要素,而使磨削裝置2以用於實施溝形成步驟的模式(第1模式)來動作。Then, the control unit 58 outputs a control signal to the pulse motor 32 of the grinding feed unit 24a to rotate the ball screw 30 at a predetermined speed. Thereby, the grinding unit 34a descends at a predetermined speed, the grinding stone 48 comes into contact with the workpiece 11 , and the groove 11c is formed in the workpiece 11 . That is, the control unit 58 operates the grinding device 2 in the mode (first mode) for performing the groove forming step by outputting control signals to the constituent elements of the grinding device 2 .

另一方面,在磨削步驟中,控制單元58藉由將控制訊號輸出至旋轉驅動源20(參照圖2等),而使保持工作台18以預定的旋轉數來旋轉。又,控制單元58藉由將控制訊號輸出至磨削單元34a的旋轉驅動源40,而使磨削輪44a以預定的旋轉數來旋轉。On the other hand, in the grinding step, the control unit 58 rotates the holding table 18 at a predetermined number of rotations by outputting a control signal to the rotation drive source 20 (see FIG. 2 and the like). Moreover, the control unit 58 rotates the grinding wheel 44a at a predetermined number of rotations by outputting a control signal to the rotational drive source 40 of the grinding unit 34a.

然後,控制單元58將控制訊號輸出至磨削進給單元24a的脈衝馬達32,使滾珠螺桿30以預定的速度旋轉。藉此,磨削單元34a會以預定的速度下降而使磨削磨石48接觸於被加工物11,並磨削被加工物11的背面11b側的整體。亦即,控制單元58藉由將控制訊號輸出至磨削裝置2的構成要素,而使磨削裝置2以用於實施磨削步驟的模式(第2模式)來動作。Then, the control unit 58 outputs a control signal to the pulse motor 32 of the grinding feed unit 24a to rotate the ball screw 30 at a predetermined speed. Thereby, the grinding unit 34a descends at a predetermined speed, brings the grinding stone 48 into contact with the workpiece 11, and grinds the entire back surface 11b side of the workpiece 11. That is, the control unit 58 operates the grinding device 2 in a mode (second mode) for performing a grinding step by outputting a control signal to the constituent elements of the grinding device 2 .

如上述,可藉由於將保持有被加工物11之保持工作台18定位到第1磨削位置B後,藉由控制單元58來適當切換第1模式與第2模式,而實施溝形成步驟與磨削步驟。再者,使用磨削單元34b來實施溝形成步驟與磨削步驟之情況下的控制單元58的動作也是同樣。As described above, after positioning the holding table 18 holding the workpiece 11 at the first grinding position B, the control unit 58 appropriately switches between the first mode and the second mode, thereby implementing the groove forming step and the second mode. Grinding step. In addition, the operation of the control unit 58 in the case where the groove forming step and the grinding step are implemented using the grinding unit 34b is also the same.

在溝形成步驟中形成複數條溝11c之情況下(參照圖4(B)),控制單元58藉由將控制訊號輸出至旋轉驅動源20(參照圖2),而使保持工作台18在預定的間隔的角度(例如間隔90°)停止。然後,以保持工作台18的角度不同的狀態各自藉由磨削單元34a磨削被加工物11,而形成溝11c。In the case of forming a plurality of grooves 11c in the groove forming step (refer to FIG. 4(B)), the control unit 58 keeps the table 18 at a predetermined position by outputting a control signal to the rotary drive source 20 (refer to FIG. 2 ). The interval angle (eg interval 90°) stops. Then, the workpiece 11 is ground by the grinding unit 34 a while maintaining the table 18 at a different angle, thereby forming the grooves 11 c.

再者,由控制單元58所進行之保持工作台18的角度之控制,可依據從旋轉驅動源20所具備之編碼器所輸入的訊號來實施。具體而言,編碼器會檢測旋轉驅動源20的輸出軸的旋轉角度並輸出至控制單元58。並且,控制單元58會依據編碼器的檢測結果來計算為了使保持工作台18在所期望的角度停止而必要之旋轉驅動源20的輸出軸的旋轉量,並使旋轉驅動源20的輸出軸旋轉該旋轉量之份量。In addition, the angle control of the holding table 18 by the control unit 58 can be implemented based on the signal input from the encoder with which the rotation drive source 20 is equipped. Specifically, the encoder detects the rotation angle of the output shaft of the rotary driving source 20 and outputs it to the control unit 58 . In addition, the control unit 58 calculates the amount of rotation of the output shaft of the rotary drive source 20 necessary to stop the holding table 18 at a desired angle based on the detection result of the encoder, and rotates the output shaft of the rotary drive source 20 The amount of rotation.

另外,上述實施形態之構造、方法等,只要在不脫離本發明之目的之範圍內,均可適當變更而實施。In addition, the structure, method, etc. of the above-mentioned embodiment can be implemented with a proper change as long as it does not deviate from the objective of this invention.

2:磨削裝置 4,46:基台 4a:開口 6:搬送單元(搬送機構) 8a,8b:片匣設置區域 10a,10b:片匣 11:被加工物 11a:正面(第1面) 11b:背面(第2面) 11c:溝 11d:磨削痕跡(鋸痕) 12:對位機構(校準機構) 14:搬送單元(搬送機構、裝載臂) 16:轉台 18:保持工作台(工作夾台) 18a:保持面 20:旋轉驅動源 22a,22b:支撐構造 24a,24b:磨削進給單元(移動單元、移動機構) 26:導軌 28:移動板 30:滾珠螺桿 32:脈衝馬達 34a,34b:磨削單元 36:殼體 38:主軸 40:旋轉驅動源 42:安裝座 44a,44b:磨削輪 48:磨削磨石 50:厚度測定器 52a,52b:高度測定器(高度規) 54:搬送單元(搬送機構、卸載臂) 56:洗淨單元(洗淨機構) 58:控制單元(控制部) α:箭頭 A:搬送位置 B:第1磨削位置(粗磨削位置) C:第2磨削位置(精磨削位置) X,Y,Z:方向 2: Grinding device 4,46: Abutment 4a: opening 6: Conveyor unit (conveyor mechanism) 8a, 8b: Cassette setting area 10a, 10b: Cassette 11: Processed object 11a: Front (Side 1) 11b: Back (side 2) 11c: ditch 11d: Grinding marks (saw marks) 12: Alignment mechanism (calibration mechanism) 14: Conveying unit (conveying mechanism, loading arm) 16: turntable 18: Hold the workbench (work clamping table) 18a: Keeping surface 20: Rotary drive source 22a, 22b: Support structure 24a, 24b: Grinding feed unit (moving unit, moving mechanism) 26: guide rail 28: Mobile board 30: Ball screw 32: Pulse motor 34a, 34b: grinding unit 36: Shell 38:Spindle 40: Rotary drive source 42: Mounting seat 44a, 44b: grinding wheel 48: Grinding whetstone 50:Thickness measuring device 52a, 52b: Altimeter (height gauge) 54: Conveying unit (conveying mechanism, unloading arm) 56: cleaning unit (cleaning mechanism) 58: Control unit (control unit) α: arrow A: Transfer location B: 1st grinding position (rough grinding position) C: The second grinding position (fine grinding position) X, Y, Z: direction

圖1是顯示磨削裝置的立體圖。 圖2是顯示磨削裝置的正面圖。 圖3(A)是顯示溝形成步驟中的磨削裝置的正面圖,圖3(B)是顯示溝形成步驟中的保持工作台以及磨削輪的平面圖。 圖4(A)是顯示形成有溝之被加工物的平面圖,圖4(B)是顯示形成有複數條溝之被加工物的平面圖。 圖5(A)是顯示磨削步驟中的磨削裝置的正面圖,圖5(B)是顯示磨削步驟中的保持工作台以及磨削輪的平面圖。 圖6是將被磨削磨石所磨削之被加工物的一部分放大而顯示的剖面圖。 圖7是顯示磨削後的被加工物的平面圖。 Fig. 1 is a perspective view showing a grinding device. Fig. 2 is a front view showing the grinding device. FIG. 3(A) is a front view showing the grinding device in the groove forming step, and FIG. 3(B) is a plan view showing the holding table and the grinding wheel in the groove forming step. FIG. 4(A) is a plan view showing a workpiece formed with grooves, and FIG. 4(B) is a plan view showing a workpiece formed with a plurality of grooves. FIG. 5(A) is a front view showing the grinding device in the grinding step, and FIG. 5(B) is a plan view showing the holding table and the grinding wheel in the grinding step. Fig. 6 is an enlarged cross-sectional view showing a part of a workpiece to be ground by a grinding stone. Fig. 7 is a plan view showing a workpiece after grinding.

2:磨削裝置 2: Grinding device

11:被加工物 11: Processed object

11a:正面(第1面) 11a: Front (Side 1)

11b:背面(第2面) 11b: Back (side 2)

11c:溝 11c: ditch

18:保持工作台(工作夾台) 18: Hold the workbench (work clamping table)

18a:保持面 18a: Keeping surface

20:旋轉驅動源 20: Rotary drive source

34a:磨削單元 34a: Grinding unit

38:主軸 38:Spindle

42:安裝座 42: Mounting seat

44a:磨削輪 44a: Grinding wheel

46:基台 46: Abutment

48:磨削磨石 48: Grinding whetstone

Claims (5)

一種被加工物之磨削方法,是使用磨削裝置來磨削被加工物,前述磨削裝置具備有: 保持工作台,以保持面保持該被加工物;及 磨削單元,以具有配置排列成環狀的複數個磨削磨石之磨削輪來磨削被該保持工作台所保持之該被加工物, 前述被加工物之磨削方法的特徵在於具備以下步驟: 溝形成步驟,在不使該保持工作台旋轉,且已使該磨削輪旋轉的狀態下,使該磨削磨石接觸於該被加工物來磨削該被加工物,而在該被加工物形成未到達成品厚度之深度的圓弧狀的溝;及 磨削步驟,在已使該保持工作台與該磨削輪旋轉的狀態下,使該磨削磨石接觸於該被加工物的形成有該溝之面側,並將該被加工物磨削到該被加工物的厚度成為該成品厚度為止。 A grinding method of a processed object is to use a grinding device to grind the processed object. The aforementioned grinding device has: holding the workbench to hold the workpiece on the holding surface; and a grinding unit for grinding the workpiece held by the holding table with a grinding wheel having a plurality of grinding stones arranged in a ring shape, The grinding method of the aforementioned workpiece is characterized by the following steps: In the step of forming a groove, the workpiece is ground by bringing the grinding stone into contact with the workpiece while the grinding wheel is rotated without rotating the holding table. The material forms arc-shaped grooves that do not reach the depth of the finished product thickness; and A grinding step of bringing the grinding stone into contact with the surface side of the workpiece on which the groove is formed while the holding table and the grinding wheel are rotated, and grinding the workpiece Until the thickness of the workpiece becomes the thickness of the finished product. 如請求項1之被加工物之磨削方法,其中在該溝形成步驟中,是將該保持工作台的旋轉方向上的角度設定為預定的角度。The grinding method of a workpiece according to claim 1, wherein in the groove forming step, the angle in the rotation direction of the holding table is set to a predetermined angle. 如請求項1或2之被加工物之磨削方法,其中在該溝形成步驟中,是以該保持工作台的旋轉方向上的角度不同的狀態各自磨削該被加工物,而在該被加工物形成複數條該溝。The grinding method of a workpiece according to claim 1 or 2, wherein in the groove forming step, the workpieces are ground at different angles in the rotation direction of the holding table, and the workpieces are ground in the groove forming step. The processed product forms a plurality of these grooves. 一種磨削裝置,具備有: 保持工作台,以保持面保持被加工物; 磨削單元,以具有配置成環狀的複數個磨削磨石之磨削輪來磨削被該保持工作台所保持之該被加工物; 磨削進給單元,使該保持工作台與該磨削單元沿著和該保持面垂直的方向相對地移動;及 控制單元,控制該保持工作台、該磨削單元以及該磨削進給單元, 前述磨削裝置的特徵在於:該控制單元可切換第1模式與第2模式,前述第1模式是在不使該保持工作台旋轉,且已使該磨削輪旋轉的狀態下,藉由該磨削進給單元使該磨削磨石接觸於該被加工物,藉此在該被加工物形成未到達成品厚度之深度的溝,前述第2模式是在已使該保持工作台與該磨削輪旋轉的狀態下,藉由該磨削進給單元使該磨削磨石接觸於該被加工物的形成有該溝之面側,藉此將該被加工物磨削到該被加工物的厚度成為該成品厚度為止。 A grinding device comprising: Keep the workbench to keep the surface to keep the workpiece; a grinding unit for grinding the workpiece held by the holding table with a grinding wheel having a plurality of grinding stones arranged in a ring shape; a grinding feed unit for relatively moving the holding table and the grinding unit along a direction perpendicular to the holding surface; and a control unit controlling the holding table, the grinding unit and the grinding feed unit, The aforementioned grinding device is characterized in that: the control unit can switch between the first mode and the second mode, and the aforementioned first mode is in the state where the holding table is not rotated and the grinding wheel is rotated, by means of the The grinding feed unit brings the grinding stone into contact with the workpiece, thereby forming a groove in the workpiece to a depth that does not reach the thickness of the finished product. The aforementioned second mode is when the holding table and the grinding In a state where the cutting wheel is rotating, the grinding stone is brought into contact with the surface side of the workpiece on which the groove is formed by the grinding feed unit, whereby the workpiece is ground to the workpiece The thickness becomes the thickness of the finished product. 如請求項4之磨削裝置,其中該控制單元可控制該保持工作台的旋轉方向上的角度。The grinding device according to claim 4, wherein the control unit can control the angle in the rotation direction of the holding table.
TW110141417A 2021-11-05 2021-11-05 Grinding method and grinding apparatus for workpiece capable of suppressing occurrence of machining defects TW202319181A (en)

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