TW202307056A - Curable resin composition, laminated structure, cured material and electronic component - Google Patents

Curable resin composition, laminated structure, cured material and electronic component Download PDF

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TW202307056A
TW202307056A TW111112488A TW111112488A TW202307056A TW 202307056 A TW202307056 A TW 202307056A TW 111112488 A TW111112488 A TW 111112488A TW 111112488 A TW111112488 A TW 111112488A TW 202307056 A TW202307056 A TW 202307056A
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resin composition
curable resin
alkali
coating film
film
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TWI833191B (en
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小田桐悠斗
横山裕
米田一善
宮部英和
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日商太陽油墨製造股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/038Macromolecular compounds which are rendered insoluble or differentially wettable
    • G03F7/0382Macromolecular compounds which are rendered insoluble or differentially wettable the macromolecular compound being present in a chemically amplified negative photoresist composition
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    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/14Polyamide-imides
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08L1/00Compositions of cellulose, modified cellulose or cellulose derivatives
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    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
    • C08L79/08Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/038Macromolecular compounds which are rendered insoluble or differentially wettable
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate

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Abstract

To provide a curable resin composition having characteristics that a dried coating film obtained has good resolution and that, even when cured materials after thermal curing are stored stacked under a high temperature environment, little sticking occurs. Provided is a curable resin composition which is alkali-developable and forms a cured film by light exposure and a heating treatment. When a dried film having a thickness of 2-100 [mu]m is formed from this curable resin composition, an arithmetic average roughness Ra of the dried film is less than 0.1 [mu]m, and an arithmetic average roughness Ra of a dried film after thermal curing of the dried film becomes 0.1 [mu]m to 1 [mu]m. The curable resin composition of the present invention has characteristics that a dried coating film obtained has good resolution and that, even when cured materials after thermal curing are stored stacked under a high temperature environment, little sticking occurs.

Description

硬化性樹脂組成物、層合結構體、硬化物及電子零件Curable resin composition, laminated structure, cured product and electronic part

本發明係關於該硬化性樹脂組成物所形成的樹脂層之層合結構體,及其硬化物以及具有由該硬化物所成的絕緣膜之電子零件,特別有關於可鹼顯像且藉由曝光及加熱處理而形成硬化膜之硬化性樹脂組成物、以該硬化性樹脂組成物所形成的樹脂層之層合結構體,及其硬化物以及具有由該硬化物所成的絕緣膜之電子零件。The present invention relates to a laminated structure of a resin layer formed of the curable resin composition, its cured product, and an electronic component having an insulating film formed of the cured product, and particularly relates to an alkali-developable and Curable resin composition forming a cured film by exposure and heat treatment, laminated structure of resin layers formed of the curable resin composition, cured product thereof, and electronic device having an insulating film formed of the cured product Component.

過去作為可撓性印刷配線板之保護膜,可使用對聚醯亞胺等薄膜塗布熱硬化型接著劑而成的非感光性樹脂結構體。作為將非感光性樹脂結構體進行圖型加工而形成可撓性印刷配線板上之方法,過去已經有藉由沖孔打開孔之加工後,於可撓性印刷配線板上進行熱壓著之方法。或者亦有使用將溶劑可溶性熱硬化型樹脂組成物於可撓性印刷配線板上進行直接圖型印刷後,經熱硬化形成圖型之方法。特別係以聚醯亞胺薄膜作為具有柔軟性且耐熱性、機械的特性、電氣特性優異而對於可撓性印刷配線板為較佳材料而使用(例如參照專利文獻1)。 然而,在上述過去方法中,圖型端部會因塗布時或熱壓著時的樹脂滲出而導致形狀崩壞,故對於配線微型化或可撓性印刷配線板上所搭載的晶片零件之小型化等所要求的微細圖型之形成變得困難。 [先前技術文獻] [專利文獻] In the past, as a protective film for flexible printed wiring boards, a non-photosensitive resin structure obtained by applying a thermosetting adhesive to a thin film such as polyimide has been used. As a method of patterning a non-photosensitive resin structure to form a flexible printed wiring board, there has been a method of opening the hole by punching in the past, and then heat-pressing the flexible printed wiring board. method. Alternatively, there is also a method of directly pattern-printing a solvent-soluble thermosetting resin composition on a flexible printed wiring board, and then thermosetting to form a pattern. In particular, a polyimide film is used as a material suitable for a flexible printed wiring board because it has flexibility, heat resistance, mechanical properties, and electrical properties (see, for example, Patent Document 1). However, in the above-mentioned conventional method, the shape of the edge of the pattern will be collapsed due to the bleeding of the resin during coating or thermal pressing. It becomes difficult to form the fine patterns required by the chemical industry. [Prior Art Literature] [Patent Document]

[專利文獻1]WO2012/133665號公報[Patent Document 1] WO2012/133665 Publication

[發明所解決的課題][Problems Solved by the Invention]

另一方面,亦考慮到將可微細加工之回路永久保護膜而已知的感光性焊接阻劑作為可撓性印刷配線板之覆蓋層而適用。因可撓性印刷配線板中之感光性焊接阻劑可賦予柔軟性而低交聯密度化成為必要。可撓性基板因薄且容易彎曲,故必須重疊多片而固定後進行保管或輸送者為多。該保管環境藉由輸送環境而更提高至高溫,將感光性焊接阻劑使用於覆蓋層時,因保護可撓性印刷配線板的面積變廣,故藉由低交聯密度化,於基板所形成的塗膜彼此有時會黏合。On the other hand, it is also considered that a known photosensitive solder resist can be used as a cover layer of a flexible printed wiring board as a circuit permanent protective film that can be finely processed. Since the photosensitive solder resist in the flexible printed wiring board can impart flexibility, it is necessary to lower the crosslink density. Since flexible substrates are thin and easy to bend, many sheets must be stacked and fixed before being stored or transported. The storage environment is increased to high temperature by the transportation environment, and when the photosensitive solder resist is used for the cover layer, since the area to protect the flexible printed wiring board is widened, the low cross-link density reduces the cross-linking density on the substrate. The formed coating films sometimes adhere to each other.

又,近年來對於使用硬基板(Rigid board)之領域中,亦對薄膜化之要求日漸變多。不僅對於可撓性基板,對於厚度0.1mm的硬基板等薄基板亦同樣地會引起塗膜彼此黏合之現象。In addition, in recent years, there are increasing demands for thinner films in fields using rigid boards. Not only for flexible substrates, but also for thin substrates such as hard substrates with a thickness of 0.1mm, the phenomenon of coating films sticking to each other is similarly caused.

欲解決此,使塗膜的表面粗度變大時,所要接觸的表面積會變小,而不會產生貼合。然而,若將表面粗度較大的塗膜藉由光微影術進行製圖時,在塗膜表面會引起光暈而無法得到充分的解像性。To solve this problem, when the surface roughness of the coating film is increased, the surface area to be contacted will be reduced, and no adhesion will occur. However, if a coating film with a large surface roughness is patterned by photolithography, halos will be caused on the surface of the coating film and sufficient resolution cannot be obtained.

有鑑於前述課題的本案發明之第一目的為,提供乾燥塗膜的解像性為良好,所得之硬化物的柔軟性亦良好,且經堆疊保管的情況下具有低貼合特性之硬化性樹脂組成物。The first object of the present invention in view of the above-mentioned problems is to provide a curable resin that has good resolubility of the dried coating film, good flexibility of the obtained cured product, and low adhesion when stored in a stack. Composition.

又,有鑑於前述課題之本案發明之第二目的為,提供乾燥塗膜的顯影性為良好,所得之硬化物的耐熱性、柔軟性為良好,且將所得之硬化物經堆疊保管的情況下,具有低貼合特性之硬化性樹脂組成物。 [解決課題的手段] In addition, the second object of the present invention in view of the above-mentioned problems is to provide a case where the developability of the dried coating film is good, the heat resistance and flexibility of the obtained cured product are good, and the obtained cured product is stored in a stack. , A curable resin composition with low adhesion properties. [means to solve the problem]

本發明者們欲達成上述第一目的而進行詳細檢討。其結果,在乾燥塗膜的時間點可維持較小表面粗度(算術平均粗度),藉由在熱硬化後使用可使表面粗度(算術平均粗度)變大的硬化性樹脂組成物,得到兼具乾燥塗膜之高解像性、熱硬化膜之柔軟性及低貼合性,而完成本發明。且,對於本說明書,所謂解像性表示,使由本發明之硬化性樹脂組成物所成的樹脂層進行曝光後,經鹼顯像時所得的像之細部表現力。The inventors of the present invention conducted detailed examinations in order to achieve the above-mentioned first object. As a result, the surface roughness (arithmetic mean roughness) can be kept small at the time of drying the coating film, and by using a curable resin composition that can increase the surface roughness (arithmetic mean roughness) after thermal curing , to obtain both high resolution of the dry coating film, flexibility and low adhesion of the thermosetting film, and complete the present invention. In addition, in this specification, the term "resolution property" refers to the expressiveness of details of an image obtained by alkaline development after exposing a resin layer made of the curable resin composition of the present invention.

即,本發明之前述第一目的為,一種可鹼顯像且藉由曝光及加熱處理而形成硬化膜之硬化性樹脂組成物,發現可藉由前述硬化性樹脂組成物形成厚度2~100μm之乾燥塗膜時,前述乾燥塗膜之算術平均粗度Ra未達0.1μm,且前述乾燥塗膜之熱硬化後的硬化膜之算術平均粗度Ra為0.1μm以上1μm以下者作為特徵之硬化性樹脂組成物(以下亦稱為本發明之第一態樣之硬化性樹脂組成物)可達成。That is, the above-mentioned first object of the present invention is a curable resin composition capable of alkali development and forming a cured film by exposure and heat treatment. When drying the coating film, the arithmetic mean roughness Ra of the dried coating film is less than 0.1 μm, and the arithmetic mean roughness Ra of the cured film after thermal curing of the dried coating film is 0.1 μm or more and 1 μm or less as the characteristic curability The resin composition (hereinafter also referred to as the curable resin composition of the first aspect of the present invention) can be achieved.

且對於本說明書,所謂解像性表示,將由本發明之第一態樣的硬化性樹脂組成物所成的樹脂層進行圖型曝光後,經鹼顯像時所得之像的細部表現性。In this specification, the term "resolubility" refers to the fine detail representation of the image obtained by alkali development after pattern exposure of the resin layer made of the curable resin composition according to the first aspect of the present invention.

又,本發明之第一態樣的硬化性樹脂組成物係以,由該硬化性樹脂組成物形成厚度2~100μm之乾燥塗膜時,前述乾燥塗膜的算術平均粗度Ra未達0.05μm,且前述乾燥塗膜之熱硬化後的硬化膜之算術平均粗度Ra為0.1μm以上0.5μm以下者為佳。In addition, the curable resin composition of the first aspect of the present invention is such that when a dry coating film having a thickness of 2 to 100 μm is formed from the curable resin composition, the arithmetic mean roughness Ra of the dry coating film is less than 0.05 μm. , and the arithmetic average roughness Ra of the cured film after thermosetting of the aforementioned dry coating film is preferably not less than 0.1 μm and not more than 0.5 μm.

且,以含有(A)鹼溶解性之聚醯胺醯亞胺樹脂、(B)光鹼產生劑、(C)熱硬化性化合物與(D)纖維素衍生物者為佳。Furthermore, it is preferable to contain (A) alkali-soluble polyamideimide resin, (B) photobase generator, (C) thermosetting compound and (D) cellulose derivative.

又,(C)熱硬化性化合物係以環氧樹脂者為佳。Also, (C) the thermosetting compound is preferably an epoxy resin.

因此,本發明之前述第一目的為即使藉由以本發明之硬化性樹脂組成物所形成的樹脂層之至少一面以薄膜所支持或保護的層合結構體、本發明之硬化性樹脂組成物或本發明之層合結構體之樹脂層的硬化物,及具有由本發明之硬化物所成的絕緣膜之電子零件亦可達成。Therefore, the aforementioned first object of the present invention is a laminated structure supported or protected by a film at least one side of a resin layer formed with the curable resin composition of the present invention, the curable resin composition of the present invention Or a cured product of the resin layer of the laminated structure of the present invention, and an electronic component having an insulating film formed of the cured product of the present invention can also be realized.

又,本發明者們欲達成上述第二目的而進行詳細檢討。該結果發現藉由於硬化性樹脂組成物中添加纖維素衍生物,且含有鹼溶解性之聚醯亞胺樹脂的所定量配合時,所得之硬化物彼此的黏合會變小,而完成本發明。Moreover, the inventors of the present invention conducted detailed examinations in order to achieve the above-mentioned second object. As a result, it has been found that by adding a cellulose derivative to a curable resin composition and adding a predetermined amount of an alkali-soluble polyimide resin, the adhesion between the obtained cured products is reduced, and the present invention has been completed.

即,發現本發明之前述第二目的可藉由含有(A)鹼溶解性之聚醯胺醯亞胺樹脂、(B)光鹼產生劑、(C)熱硬化性化合物與(D)纖維素衍生物者為特徵之硬化性樹脂組成物(以下亦稱為本發明之第二態樣的硬化性樹脂組成物)而達成。That is, it was found that the aforementioned second object of the present invention can be obtained by containing (A) alkali-soluble polyamide imide resin, (B) photobase generator, (C) thermosetting compound and (D) cellulose The derivative is achieved by a characteristic curable resin composition (hereinafter also referred to as the curable resin composition of the second aspect of the present invention).

又,(A)鹼溶解性之聚醯胺醯亞胺樹脂以具有羧基者為佳,(A)鹼溶解性之聚醯胺醯亞胺樹脂以具有羧基與酚性羥基者為更佳。Also, the (A) alkali-soluble polyamideimide resin preferably has a carboxyl group, and the (A) alkali-soluble polyamideimide resin preferably has a carboxyl group and a phenolic hydroxyl group.

且,本發明之第二態樣的硬化性樹脂組成物以進一步含有(E)鹼溶解性之聚醯亞胺樹脂者為佳。Furthermore, it is preferable that the curable resin composition of the second aspect of the present invention further contains (E) an alkali-soluble polyimide resin.

因此,(C)熱硬化性化合物以環氧樹脂者為佳。Therefore, (C) the thermosetting compound is preferably an epoxy resin.

進一步本發明之前述第二目的可藉由本發明之硬化性組成物所得的硬化物,及具有由該硬化物所成的絕緣膜之電子零件而達成。 [發明之效果] Furthermore, the aforementioned second object of the present invention can be achieved by a cured product obtained from the curable composition of the present invention, and an electronic component having an insulating film formed of the cured product. [Effect of Invention]

依據本發明之第一態樣的硬化性樹脂組成物,所得的乾燥塗膜之解像性為良好,且所得的熱硬化後之硬化物的柔軟性亦良好,同時將該硬化物堆疊且在高溫環境下進行保管時,亦具有低貼合特性。 又,本發明之第二態樣的硬化性組成物之乾燥塗膜的顯影性為良好,又由本發明之第二態樣的硬化性組成物所得的硬化物之耐熱性、柔軟性為良好,同時經堆疊而保管時具有低貼合特性。 According to the curable resin composition of the first aspect of the present invention, the resolution of the obtained dry coating film is good, and the flexibility of the cured product obtained after thermal curing is also good, and the cured product is stacked and placed on the It also has low adhesion characteristics when stored in a high-temperature environment. In addition, the curable composition of the second aspect of the present invention has good developability of the dried coating film, and the heat resistance and flexibility of the cured product obtained from the curable composition of the second aspect of the present invention are good, At the same time, it has low adhesion characteristics when stacked and stored.

[實施發明的型態] <本發明之第一態樣的硬化性樹脂組成物> [Types of implementing the invention] <The curable resin composition of the first aspect of the present invention>

本發明之第一態樣的硬化性樹脂組成物為可鹼顯像,藉由曝光及加熱處理可形成硬化膜之硬化性樹脂組成物,由硬化性樹脂組成物形成厚度2~100μm之乾燥塗膜時,該乾燥塗膜的算術平均粗度Ra為未達0.1μm,且乾燥塗膜的熱硬化後之硬化膜的算術平均粗度Ra為0.1μm以上1μm以下。The curable resin composition of the first aspect of the present invention is an alkali developable curable resin composition that can form a cured film by exposure and heat treatment, and a dry coating with a thickness of 2 to 100 μm is formed from the curable resin composition. The dry coating film has an arithmetic mean roughness Ra of less than 0.1 μm, and the dry coating film has an arithmetic mean roughness Ra of a cured film after thermal curing of 0.1 μm or more and 1 μm or less.

本發明之第一態樣的硬化性樹脂組成物為可鹼顯像,欲藉由曝光及加熱處理形成硬化膜,該構成成分具有含有鹼溶解性之官能基(以下亦稱為鹼溶解性基)之化合物(以下亦稱為鹼溶解性之化合物)與後述(B)光鹼產生劑及(C)熱硬化性化合物。The curable resin composition of the first aspect of the present invention is alkali-developable, and is intended to form a cured film by exposure and heat treatment, and the constituent has an alkali-soluble functional group (hereinafter also referred to as an alkali-soluble group) ) compound (hereinafter also referred to as alkali-soluble compound) and (B) photobase generator and (C) thermosetting compound described later.

此等中,(B)光鹼產生劑可藉由紫外線或可見光等光照射而使分子結構產生變化,或藉由分子的開裂而作為鹼溶解性之化合物與(C)熱硬化性化合物之加成反應的觸媒發揮其功能。Among these, the (B) photobase generator can change the molecular structure by irradiation of ultraviolet light or visible light, or act as a combination of an alkali-soluble compound and (C) a thermosetting compound by cracking the molecule. The catalyst that forms the reaction performs its function.

作為鹼溶解性之化合物,例如可舉出具有酚性羥基之化合物、具有羧基的化合物、具有酚性羥基及羧基之化合物。較佳為鹼溶解性之化合物為後述(A)鹼溶解性之聚醯胺醯亞胺樹脂。其中作為(A)鹼溶解性之聚醯胺醯亞胺樹脂,亦以使用具有後述一般式(1)所示結構及下述一般式(2)所示結構的聚醯胺醯亞胺樹脂者為佳。As an alkali-soluble compound, the compound which has a phenolic hydroxyl group, the compound which has a carboxyl group, and the compound which has a phenolic hydroxyl group and a carboxyl group are mentioned, for example. The alkali-soluble compound is preferably the (A) alkali-soluble polyamideimide resin described later. Among them, as (A) alkali-soluble polyamide-imide resins, polyamide-imide resins having a structure represented by the following general formula (1) and a structure represented by the following general formula (2) are also used. better.

由本發明之第一態樣的硬化性樹脂組成物之厚度2~100μm且由解像性提高的觀點來看,較佳為形成3~80μm之乾燥塗膜時,該乾燥塗膜之算術平均粗度Ra為未達0.1μm,較佳為未達0.05μm,乾燥塗膜之熱硬化後的硬化膜之算術平均粗度Ra為0.1μm以上1μm以下,較佳為0.1μm以上0.5μm以下。The curable resin composition according to the first aspect of the present invention has a thickness of 2 to 100 μm and from the viewpoint of improvement in resolution, when forming a dried coating film of 3 to 80 μm, the arithmetic mean roughness of the dried coating film is preferably The thickness Ra is less than 0.1 μm, preferably less than 0.05 μm, and the arithmetic average roughness Ra of the cured film after thermal curing of the dried coating film is 0.1 μm to 1 μm, preferably 0.1 μm to 0.5 μm.

乾燥塗膜的算術平均粗度Ra為未達0.1μm時,於曝光時照射塗膜的光之亂反射受到抑制,且解像性變得良好者。又,對於熱硬化後,藉由使硬化膜的算術平均粗度Ra為0.1μm以上1μm以下,於硬化膜上會產生小凹凸。藉由該凹凸,經堆疊而配置之硬化膜彼此的接觸面積變小,使得貼合降低。When the arithmetic average roughness Ra of a dry coating film is less than 0.1 micrometer, the random reflection of the light irradiated with a coating film at the time of exposure is suppressed, and resolution becomes favorable. Moreover, after thermosetting, by making the arithmetic mean roughness Ra of a cured film into 0.1 micrometer or more and 1 micrometer or less, small unevenness|corrugation will generate|occur|produce on a cured film. Due to the unevenness, the contact area between the cured films arranged in a stack becomes small, thereby reducing adhesion.

在熱硬化前之乾燥塗膜的狀態下之乾燥塗膜的凹凸為小,對於熱硬化後之硬化膜,於硬化膜上凹凸變大的現象可考慮為,因為本發明之硬化性樹脂組成物含有與上述(C)熱硬化性化合物或鹼溶解性之化合物具有相異相溶性之高分子成分而產生。即,被推測為於熱硬化前分散於乾燥塗膜中而存在的高分子成分在熱硬化反應之過程中移至膜表面而產生者。The unevenness of the dry coating film in the state of the dried coating film before heat curing is small, and the phenomenon that the unevenness on the cured film becomes larger after heat curing is considered to be because the curable resin composition of the present invention Produced by containing a polymer component that has a different miscibility with the above (C) thermosetting compound or alkali-soluble compound. That is, it is presumed that the polymer component dispersed in the dry coating film prior to thermosetting migrates to the film surface during the thermosetting reaction.

作為該高分子成分,以添加(D)纖維素衍生物者為佳。It is preferable to add (D) cellulose derivatives as this polymer component.

本發明之第一態樣的硬化性樹脂組成物較佳為含有(A)鹼溶解性之聚醯胺醯亞胺樹脂、(B)光鹼產生劑、(C)熱硬化性化合物與(D)纖維素衍生物。The curable resin composition of the first aspect of the present invention preferably contains (A) an alkali-soluble polyamide imide resin, (B) a photobase generator, (C) a thermosetting compound, and (D) ) cellulose derivatives.

<本發明之第二態樣的硬化性樹脂組成物> 本發明之第二態樣的硬化性樹脂組成物為含有(A)鹼溶解性之聚醯胺醯亞胺樹脂、(B)光鹼產生劑、(C)熱硬化性化合物與(D)纖維素衍生物。 <The curable resin composition of the second aspect of the present invention> The curable resin composition of the second aspect of the present invention contains (A) alkali-soluble polyamideimide resin, (B) photobase generator, (C) thermosetting compound, and (D) fiber prime derivatives.

本發明之第二態樣的硬化性樹脂組成物進一步含有(E)鹼溶解性之聚醯亞胺樹脂者為佳。The curable resin composition of the second aspect of the present invention preferably further contains (E) an alkali-soluble polyimide resin.

因此,(C)熱硬化性化合物以環氧樹脂者為佳。Therefore, (C) the thermosetting compound is preferably an epoxy resin.

[(A)鹼溶解性之聚醯胺醯亞胺樹脂] (A)鹼溶解性之聚醯胺醯亞胺樹脂為上述鹼溶解性之光硬化性化合物的較佳例子。(A)鹼溶解性之聚醯胺醯亞胺樹脂含有鹼溶解性基(酚性羥基、羧基中1種以上)。本發明之第一態樣的硬化性樹脂組成物含有(A)鹼溶解性之聚醯胺醯亞胺樹脂者為佳,本發明之第二態樣的硬化性樹脂組成物含有(A)鹼溶解性之聚醯胺醯亞胺樹脂。 [(A) Alkali-soluble polyamideimide resin] (A) Alkali-soluble polyamideimide resin is a preferable example of the above-mentioned alkali-soluble photocurable compound. (A) Alkali-soluble polyamideimide resins contain alkali-soluble groups (one or more of phenolic hydroxyl groups and carboxyl groups). The curable resin composition of the first aspect of the present invention preferably contains (A) an alkali-soluble polyamideimide resin, and the curable resin composition of the second aspect of the present invention contains (A) an alkali Soluble polyamide imide resin.

如此鹼溶解性之聚醯胺醯亞胺樹脂,例如可舉出反應羧酸酐成分與胺成分而得到醯亞胺化物後,反應所得的醯亞胺化物與異氰酸酯成分而得的樹脂等。其中,鹼溶解性基可藉由使用具有羧基或酚性羥基之胺成分而導入。又,醯亞胺化可在熱醯亞胺化進行,亦可在化學醯亞胺化進行,又可併用此等而實施。Such alkali-soluble polyamideimide resins include, for example, resins obtained by reacting a carboxylic acid anhydride component and an amine component to obtain an imide product, and then reacting the resulting imide product with an isocyanate component. Among them, the alkali-soluble group can be introduced by using an amine component having a carboxyl group or a phenolic hydroxyl group. Moreover, imidation may be performed by thermal imidation, chemical imidation may be performed, and these may be implemented in combination.

作為羧酸酐成分,可舉出四羧酸酐或三羧酸酐等,但並未限定於此等酸酐者,若為具有與胺基或異氰酸酯基進行反應之酸酐基及羧基的化合物,可使用含有此衍生物者。又,此等羧酸酐成分可單獨或亦可組合後使用。As the carboxylic acid anhydride component, there may be mentioned tetracarboxylic acid anhydride or tricarboxylic acid anhydride, etc., but it is not limited to these anhydrides. If it is a compound having an acid anhydride group and a carboxyl group that react with an amine group or an isocyanate group, it can be used. Derivatives. Moreover, these carboxylic anhydride components may be used individually or in combination.

作為胺成分,可使用脂肪族二胺或芳香族二胺等之二胺、脂肪族聚醚胺等多價胺、具有羧基的二胺、具有酚性羥基之二胺等。作為胺成分,並非僅限定於此等胺,必須使用可導入至少酚性羥基、羧基中1種官能基的胺。又,此等胺成分可單獨或亦可組合後使用。As the amine component, diamines such as aliphatic diamines and aromatic diamines, polyvalent amines such as aliphatic polyetheramines, diamines having carboxyl groups, diamines having phenolic hydroxyl groups, and the like can be used. The amine component is not limited to these amines, and it is necessary to use an amine capable of introducing at least one functional group among a phenolic hydroxyl group and a carboxyl group. Moreover, these amine components may be used individually or in combination.

作為異氰酸酯成分,可使用芳香族二異氰酸酯及其異構物或多聚物、脂肪族二異氰酸酯類、脂環式二異氰酸酯類及其異構物等二異氰酸酯或其他泛用的二異氰酸酯類,但並未僅限定於此等異氰酸。又,此等異氰酸酯成分可單獨或亦可組合後使用。As the isocyanate component, diisocyanates such as aromatic diisocyanates and their isomers or polymers, aliphatic diisocyanates, alicyclic diisocyanates and their isomers, or other general-purpose diisocyanates can be used. It is not limited to these isocyanic acids. Moreover, these isocyanate components can also be used individually or in combination.

(A)鹼溶解性之聚醯胺醯亞胺樹脂若含於本發明之硬化性樹脂組成物中時,由使聚醯胺醯亞胺樹脂之鹼溶解性(顯影性),與含有聚醯胺醯亞胺樹脂的樹脂組成物之硬化物的機械特性等其他特性之平衡維持良好的觀點來看,該酸價(固體成分酸價)以30mgKOH/g以上者為佳,以30mgKOH/g~150mgKOH/g者為較佳,以50mgKOH/g~120mgKOH/g者為特佳。具體藉由將該酸價設定在30mgKOH/g以上時,鹼溶解性,即顯影性變得良好,且使與光照射後之熱硬化成分的交聯密度變高,可得到充分的顯像對比。又,藉由將該酸價設定在150mgKOH/g以下時,特別可抑制在後述光照射後的PEB(POST EXPOSURE BAKE)步驟中所謂的過度加熱,使製程幅度變大。(A) If the alkali-soluble polyamideimide resin is contained in the curable resin composition of the present invention, the alkali solubility (developability) of the polyamideimide resin is combined with the polyamide-imide-containing resin. From the point of view of maintaining a good balance of mechanical properties and other properties of the cured product of the amide imide resin, the acid value (acid value of solid content) is preferably 30 mgKOH/g or more, and 30 mgKOH/g to 30 mgKOH/g. 150mgKOH/g is preferred, and 50mgKOH/g-120mgKOH/g is particularly preferred. Specifically, when the acid value is set at 30 mgKOH/g or more, the alkali solubility, that is, the developability becomes good, and the crosslink density with the thermosetting component after light irradiation becomes high, and sufficient image contrast can be obtained. . In addition, by setting the acid value at 150 mgKOH/g or less, the so-called overheating in the PEB (POST EXPOSURE BAKE) step after light irradiation, which will be described later, can be suppressed and the process width can be increased.

又,(A)鹼溶解性之聚醯胺醯亞胺樹脂的分子量若考慮到顯影性與硬化塗膜特性時,質量平均分子量以20,000以下者為佳,以1,000~17,000為較佳,以2,000~15,000為更佳。分子量若在20,000以下時,未曝光部之鹼溶解性會增加,而提高顯影性。另一方面,分子量若在1,000以上時,於曝光・PEB步驟後,對於曝光部可得到充分耐顯影性與硬化物性。In addition, (A) the molecular weight of the alkali-soluble polyamideimide resin is preferably 20,000 or less, more preferably 1,000 to 17,000, and 2,000 if the developability and cured coating film characteristics are considered. ~15,000 is better. If the molecular weight is less than 20,000, the alkali solubility of the unexposed part will increase, and the developability will be improved. On the other hand, when the molecular weight is 1,000 or more, sufficient development resistance and cured properties can be obtained for the exposed part after the exposure・PEB step.

(A)鹼溶解性之聚醯胺醯亞胺樹脂若含於本發明之硬化性樹脂組成物中時,特別使用具有下述一般式(1)所示結構及下述一般式(2)所示結構的聚醯胺醯亞胺樹脂,進一步提高顯影性,由柔軟性、貼合性亦提高的觀點來看為較佳。且,不僅為一般式(1)所示結構及下述一般式(2)所示結構含於(A)鹼溶解性之聚醯胺醯亞胺樹脂一分子中的情況,若含於(A)鹼溶解性之聚醯胺醯亞胺樹脂中者即可。(A) If the alkali-soluble polyamideimide resin is contained in the curable resin composition of the present invention, it is particularly used to have the structure shown in the following general formula (1) and the following general formula (2) A polyamideimide resin having the structure shown above is preferable from the viewpoint of further improving developability and improving flexibility and adhesiveness. Moreover, not only the structure represented by the general formula (1) and the structure represented by the following general formula (2) are contained in a molecule of (A) alkali-soluble polyamide imide resin, if contained in (A ) Alkali-soluble polyamideimide resins are sufficient.

Figure 02_image001
Figure 02_image001

(一般式(1)中,X 1為來自碳數24~48的二聚物酸之脂肪族二胺(a)(本說明書中亦稱為「二聚物二胺(a)」)之殘基, 一般式(2)中,X 2為具有羧基之芳香族二胺(b)(本說明書中亦稱為「含有羧基的二胺(b)」)之殘基。對於一般式(1)及(2),Y各獨立為環己烷或芳香環) (In general formula (1), X1 is the residue of aliphatic diamine (a) (also referred to as "dipolymer diamine (a)" in this specification) derived from dimer acid having 24 to 48 carbon atoms. In the general formula (2), X2 is the residue of an aromatic diamine (b) having a carboxyl group (also referred to as "carboxyl-containing diamine (b)" in this specification). For the general formula (1) And (2), Y are each independently cyclohexane or aromatic ring)

藉由含有上述一般式(1)所示結構及上述一般式(2)所示結構,即使為使用如1.0質量%之碳酸鈉水溶液的溫和鹼溶液之情況,亦可成為可溶解之鹼溶解性優異的聚醯胺醯亞胺樹脂。又,含有該聚醯胺醯亞胺樹脂之硬化性樹脂組成物的硬化物可具有優異的介電特性。By containing the structure represented by the above-mentioned general formula (1) and the structure represented by the above-mentioned general formula (2), even in the case of using a mild alkaline solution such as a 1.0% by mass aqueous sodium carbonate solution, it can become a soluble alkali-soluble Excellent polyamide imide resin. Also, the cured product of the curable resin composition containing the polyamideimide resin can have excellent dielectric properties.

二聚物二胺(a)可藉由將碳數12~24的脂肪族不飽和羧酸之二聚體中之的羧基進行還原性胺基化而得。即,來自二聚物酸的脂肪族二胺之二聚物二胺(a),例如聚合油酸、亞油酸等不飽和脂肪酸而成為二聚物酸,將此經還原後,進行胺基化後而得。作為如此脂肪族二胺,例如可使用具有碳數36之骨架的二胺之PRIAMINE1073、1074、1075(Croda Japan製之商品名)等販售品。二聚物二胺(a)為來自碳數28~44的二聚物酸時具有較佳的情況,來自碳數32~40的二聚物酸時具有更佳的情況。The dimer diamine (a) can be obtained by reductive amination of the carboxyl group in the dimer of an aliphatic unsaturated carboxylic acid having 12 to 24 carbon atoms. That is, the dimer diamine (a) of aliphatic diamine derived from dimer acid, for example, polymerizes unsaturated fatty acids such as oleic acid and linoleic acid to form a dimer acid, and after reducing this, the amine group obtained after transformation. As such an aliphatic diamine, commercial products, such as PRIAMINE 1073, 1074, 1075 (trade name made by Croda Japan) which have the diamine of C36 skeleton, can be used, for example. The dimer diamine (a) is preferably derived from a dimer acid having 28 to 44 carbon atoms, and more preferably derived from a dimer acid having 32 to 40 carbon atoms.

作為含有羧基的二胺(b)之具體例子,可舉出3,5‐二胺基安息香酸、3,4‐二胺基安息香酸、5,5’‐亞甲基雙(鄰胺基苯甲酸)、聯苯胺‐3,3’‐二羧酸等。含有羧基的二胺(b)可由1種類化合物所構成,亦可由複數種類化合物所構成。由原料取得性之觀點來看,含有羧基的二胺(b)以含有3,5‐二胺基安息香酸、5,5’‐亞甲基雙(鄰胺基苯甲酸)者為佳。Specific examples of carboxyl group-containing diamine (b) include 3,5-diaminobenzoic acid, 3,4-diaminobenzoic acid, 5,5'-methylenebis(o-aminobenzene formic acid), benzidine‐3,3'‐dicarboxylic acid, etc. The carboxyl group-containing diamine (b) may be composed of one type of compound, or may be composed of plural types of compounds. From the viewpoint of raw material availability, the carboxyl group-containing diamine (b) preferably contains 3,5-diaminobenzoic acid and 5,5'-methylenebis(anthranilic acid).

上述聚醯胺醯亞胺樹脂中之上述一般式(1)所示結構的含有量與上述一般式(2)所示結構之含有量的關係並未限定。由含有聚醯胺醯亞胺樹脂之鹼溶解性與聚醯胺醯亞胺樹脂之硬化性樹脂組成物的硬化物之機械特性等其他特性之平衡良好性的觀點來看,二聚物二胺(a)之含有量(單位:質量%)以20~60質量%為佳,以30~50質量%為較佳。對於本說明書,所謂「二聚物二胺(a)之含有量」表示,作為製造聚醯胺醯亞胺樹脂時的原料之一而賦予位置之二聚物二胺(a)的裝入量,相對於所製造的聚醯胺醯亞胺樹脂之質量的比例之意思。其中,「所製造的聚醯胺醯亞胺樹脂之質量」表示,自欲製造聚醯胺醯亞胺樹脂的所有原料之裝入量減去在醯亞胺化所產生的水(H 2O)及在醯胺化所產生的碳酸氣(CO 2)之理論量的值。 The relationship between the content of the structure represented by the general formula (1) and the content of the structure represented by the general formula (2) in the polyamideimide resin is not limited. From the point of view of good balance between the alkali solubility of polyamideimide resin and the mechanical properties of the cured product of the curable resin composition containing polyamideimide resin, dimer diamine The content (unit: mass %) of (a) is preferably 20 to 60 mass %, more preferably 30 to 50 mass %. In this specification, the "content of dimer diamine (a)" means the loading amount of dimer diamine (a) that is given a position as one of the raw materials when producing polyamide imide resin , The meaning of the ratio relative to the mass of the polyamide imide resin manufactured. Among them, "the quality of the manufactured polyamide imide resin" means that the water (H 2 O ) and the value of the theoretical amount of carbon dioxide gas (CO 2 ) produced in amidation.

欲提高聚醯胺醯亞胺樹脂之鹼溶解性的觀點來看,對於上述一般式(1)及上述一般式(2),Y所示部分以具有環己烷環者為佳。由聚醯胺醯亞胺樹脂之鹼溶解性與含有聚醯胺醯亞胺樹脂之樹脂組成物的硬化物之機械特性等其他特性的平衡良好性之觀點來看,上述Y所示部分中之芳香環與環己烷環的量之關係為,環己烷環之含有量相對於芳香環之含有量的莫耳比,以85/15~100/0者為佳,以90/10~99/1者為較佳,以90/10~98/2者為更佳。From the viewpoint of improving the alkali solubility of the polyamideimide resin, in the above general formula (1) and the above general formula (2), the moiety represented by Y preferably has a cyclohexane ring. From the standpoint of good balance of other properties such as the alkali solubility of the polyamideimide resin and the mechanical properties of the hardened product of the resin composition containing the polyamideimide resin, the above-mentioned part indicated by Y The relationship between the amount of aromatic rings and cyclohexane rings is that the molar ratio of the content of cyclohexane rings to the content of aromatic rings is preferably 85/15 to 100/0, and 90/10 to 99 /1 is better, and 90/10 to 98/2 is more preferable.

上述(A)鹼溶解性之聚醯胺醯亞胺樹脂的製造方法並無特別限定,可使用公知慣用之方法而經由醯亞胺化步驟及醯胺醯亞胺化步驟而製造。The method for producing the above-mentioned (A) alkali-soluble polyamideimide resin is not particularly limited, and it can be produced through an imidization step and an imidization step using a known and usual method.

在醯亞胺化步驟中,反應選自由二聚物二胺(a)、含有羧基的二胺(b)、及環己烷‐1,2,4‐三羧酸‐1,2‐酐(c)與偏苯三酸酐(d)所成群的1種或2種而得之醯亞胺化物。In the imidization step, the reaction is selected from dimer diamine (a), carboxyl-containing diamine (b), and cyclohexane‐1,2,4‐tricarboxylic acid‐1,2‐anhydride ( c) An imide compound obtained by grouping one or two species with trimellitic anhydride (d).

二聚物二胺(a)之裝入量,以二聚物二胺(a)之含有量成為20~60質量%的量為佳,以二聚物二胺(a)的含有量成為30~50質量%的量為較佳。二聚物二胺(a)的含有量之定義如前述所示。The loading amount of the dimer diamine (a) is preferably such that the content of the dimer diamine (a) becomes 20 to 60% by mass, and the content of the dimer diamine (a) becomes 30% by mass. The amount of ~50% by mass is preferable. The definition of the content of dimer diamine (a) is as above-mentioned.

視必要,可同時使用二聚物二胺(a)及含有羧基的二胺(b),與其他二胺。作為其他二胺之具體例子,可舉出2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、雙[4-(3-胺基苯氧基)苯基]碸、雙[4-(4-胺基苯氧基)苯基]碸、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、雙[4-(4-胺基苯氧基)苯基]甲烷、4,4’-雙(4-胺基苯氧基)聯苯基、雙[4-(4-胺基苯氧基)苯基]醚、雙[4-(4-胺基苯氧基)苯基]酮、1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、2,2’-二甲基聯苯基-4,4’-二胺、2,2’-雙(三氟甲基)聯苯基-4,4’-二胺、2,6,2’,6’-四甲基-4,4’-二胺、5,5’-二甲基-2,2’-磺醯基-聯苯基-4,4’-二胺、3,3’-二羥基聯苯基-4,4’-二胺、(4,4’-二胺基)二苯基醚、(4,4’-二胺基)二苯基碸、(4,4’-二胺基)二苯甲酮、(3,3’-二胺基)二苯甲酮、(4,4’-二胺基)二苯基甲烷、(4,4’-二胺基)二苯基醚、(3,3’-二胺基)二苯基醚等芳香族二胺,可舉出六亞甲基二胺、八亞甲基二胺、十亞甲基二胺、十二亞甲基二胺、十八亞甲基二胺、4,4’‐亞甲基雙(環己基胺)、異佛爾酮二胺、1,4‐環己烷二胺、降冰片烯二胺等脂肪族二胺。If necessary, dimer diamine (a), carboxyl group-containing diamine (b), and other diamines may be used together. Specific examples of other diamines include 2,2-bis[4-(4-aminophenoxy)phenyl]propane, bis[4-(3-aminophenoxy)phenyl]pyridine , bis[4-(4-aminophenoxy)phenyl]pyridine, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, bis[4-(4- Aminophenoxy)phenyl]methane, 4,4'-bis(4-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl]ether, bis[ 4-(4-aminophenoxy)phenyl]ketone, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 2, 2'-Dimethylbiphenyl-4,4'-diamine, 2,2'-bis(trifluoromethyl)biphenyl-4,4'-diamine, 2,6,2',6 '-tetramethyl-4,4'-diamine, 5,5'-dimethyl-2,2'-sulfonyl-biphenyl-4,4'-diamine, 3,3'-diamine Hydroxybiphenyl-4,4'-diamine, (4,4'-diamino)diphenyl ether, (4,4'-diamino)diphenylene, (4,4'-di Amino)benzophenone, (3,3'-diamino)benzophenone, (4,4'-diamino)diphenylmethane, (4,4'-diamino)diphenyl Aromatic diamines such as base ether and (3,3'-diamino)diphenyl ether, such as hexamethylenediamine, octamethylenediamine, decamethylenediamine, dodecamethylenediamine, etc. Methyldiamine, octadecamethylenediamine, 4,4'-methylenebis(cyclohexylamine), isophoronediamine, 1,4-cyclohexanediamine, norbornenediamine and other aliphatic diamines.

由提高聚醯胺醯亞胺樹脂之鹼溶解性的觀點來看,對於醯亞胺化步驟,以使用環己烷‐1,2,4‐三羧酸‐1,2‐酐(c)者為佳。環己烷‐1,2,4‐三羧酸‐1,2‐酐(c)之使用量相對於偏苯三酸酐(d)之使用量的莫耳比以85/15~100/0者為佳,以90/10~99/1者為較佳,以90/10~98/2者為更佳。From the viewpoint of improving the alkali solubility of polyamideimide resin, cyclohexane-1,2,4-tricarboxylic acid-1,2-anhydride (c) is preferred for the imidization step better. The molar ratio of the amount of cyclohexane-1,2,4-tricarboxylic acid-1,2-anhydride (c) relative to the amount of trimellitic anhydride (d) is preferably 85/15 to 100/0, 90/10 to 99/1 is preferred, and 90/10 to 98/2 is more preferred.

欲得到醯亞胺化物而使用的二胺化合物(具體表示二聚物二胺(a)及含有羧基的二胺(b)以及視必要使用的其他二胺的意思)之量,與酸酐(具體表示選自由環己烷‐1,2,4‐三羧酸‐1,2‐酐(c)與偏苯三酸酐(d)所成群的1種或2種)之量的關係並無限定。酸酐之使用量係以相對於二胺化合物之使用量的莫耳比率成為2.0以上2.4以下之量者為佳,以該莫耳比率成為2.0以上2.2以下之量者為較佳。The amount of the diamine compound (specifically, the dimer diamine (a) and the carboxyl group-containing diamine (b) and other diamines used as necessary) used to obtain the imide, and the acid anhydride (specifically The relationship indicating the amount of one or two species selected from the group consisting of cyclohexane-1,2,4-tricarboxylic acid-1,2-anhydride (c) and trimellitic anhydride (d) is not limited. The usage-amount of an acid anhydride is preferably the quantity which becomes the molar ratio of 2.0-2.4 with respect to the usage-amount of a diamine compound, More preferably, it is the quantity which becomes 2.0-2.2.

在醯胺醯亞胺化步驟中,於藉由上述醯亞胺化步驟所得的醯亞胺化物中反應二異氰酸酯化合物而得到含有具有後述一般式(3)所示結構的物質之聚醯胺醯亞胺樹脂。In the amidoimidation step, a diisocyanate compound is reacted in the imidized product obtained by the above-mentioned imidization step to obtain a polyamidoamide containing a substance having a structure represented by the general formula (3) described later. imide resin.

二異氰酸酯化合物之具體種類並無特別限定。二異氰酸酯化合物可由1種類化合物所構成,亦可由複數種類化合物所構成。The specific kind of diisocyanate compound is not specifically limited. The diisocyanate compound may consist of one type of compound, or may consist of plural types of compounds.

作為二異氰酸酯化合物之具體例子,可舉出4,4’‐二苯基甲烷二異氰酸酯、2,4‐甲苯二異氰酸酯、2,6‐甲苯二異氰酸酯、萘‐1,5‐二異氰酸酯、o‐亞二甲苯二異氰酸酯、m‐亞二甲苯二異氰酸酯、2,4‐三聯二聚物等芳香族二異氰酸酯;六亞甲基二異氰酸酯、三甲基六亞甲基二異氰酸酯、二環己基甲烷二異氰酸酯、異佛爾酮二異氰酸酯、降冰片烯二異氰酸酯等脂肪族二異氰酸酯等。由可使(A)鹼溶解性之聚醯胺醯亞胺樹脂的鹼溶解性及聚醯胺醯亞胺樹脂之光透過性同時良好的觀點來看,二異氰酸酯化合物以含有脂肪族異氰酸酯者為佳,二異氰酸酯化合物以含有脂肪族異氰酸酯者為較佳。Specific examples of diisocyanate compounds include 4,4'-diphenylmethane diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, naphthalene-1,5-diisocyanate, o- Aromatic diisocyanates such as xylylene diisocyanate, m-xylylene diisocyanate, 2,4-tertiary dimer; hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, dicyclohexylmethane diisocyanate Aliphatic diisocyanate such as isocyanate, isophorone diisocyanate, norbornene diisocyanate, etc. From the point of view that the alkali solubility of (A) alkali-soluble polyamideimide resin and the light transmittance of polyamideimide resin can be improved at the same time, diisocyanate compounds containing aliphatic isocyanate are preferred. Preferably, the diisocyanate compound is preferably one containing aliphatic isocyanate.

醯胺醯亞胺化步驟中之二異氰酸酯化合物的使用量並無限定。由對聚醯胺醯亞胺樹脂可賦予適度鹼溶解性之觀點來看,二異氰酸酯化合物之使用量,作為對於欲得到醯亞胺化合物而使用的二胺化合物之量的莫耳比率,以0.3以上1.0以下者為佳,以0.4以上0.95以下者為較佳,以0.50以上0.90以下者為特佳。The amount of the diisocyanate compound used in the amidoimidation step is not limited. From the viewpoint of imparting moderate alkali solubility to the polyamide imide resin, the amount of the diisocyanate compound used is a molar ratio of 0.3 to the amount of the diamine compound used to obtain the imide compound. The above is preferably 1.0 or less, more preferably 0.4 or more and 0.95 or less, and particularly preferably 0.50 or more and 0.90 or less.

如此所製造的聚醯胺醯亞胺樹脂含有具有下述一般式(3)

Figure 02_image003
(上述一般式(3)中,X各獨立為二胺殘基(二胺化合物之殘基),Y各獨立為芳香環或環己烷環,Z為二異氰酸酯化合物之殘基。n為自然數)所示結構之物質。 The polyamide imide resin thus produced contains the following general formula (3)
Figure 02_image003
(In the above general formula (3), each X is independently a diamine residue (residue of a diamine compound), each Y is independently an aromatic ring or a cyclohexane ring, and Z is a residue of a diisocyanate compound. n is a natural Number) The substance with the structure shown.

(A)鹼溶解性之聚醯胺醯亞胺樹脂與後述任意成分的(E)鹼溶解性之聚醯亞胺樹脂經合算的配合量,相對於本發明之硬化性樹脂組成物100質量份,例如10質量份以上85質量份以下,較佳為15質量份以上80質量份以下,特佳為20質量份以上75質量份以下。(A) Alkali-soluble polyimide resin and (E) Alkali-soluble polyimide resin of the optional components described below are combined in a calculated amount relative to 100 parts by mass of the curable resin composition of the present invention. , for example, not less than 10 parts by mass and not more than 85 parts by mass, preferably not less than 15 parts by mass and not more than 80 parts by mass, particularly preferably not less than 20 parts by mass and not more than 75 parts by mass.

[(B)光鹼產生劑] 本發明之第一態樣的硬化性樹脂組成物係以含有(A)鹼溶解性之聚醯胺醯亞胺樹脂(及後述任意成分之(E)鹼溶解性之聚醯亞胺樹脂)、(C)熱硬化性化合物與(B)光鹼產生劑者為佳,本發明之第二態樣的硬化性樹脂組成物含有(B)光鹼產生劑。(B)光鹼產生劑係藉由紫外線或可見光等光照射而使分子結構產生變化,或藉由分子經開裂,生成作為具有羧基的聚醯亞胺樹脂與熱硬化成分之加成反應的觸媒而可發揮其功能的1種以上之鹼性物質的化合物。 [(B) Photobase Generator] The curable resin composition of the first aspect of the present invention contains (A) an alkali-soluble polyimide resin (and (E) an alkali-soluble polyimide resin as an optional component described later), (C) The thermosetting compound and (B) photobase generator are preferable, and the curable resin composition of the 2nd aspect of this invention contains (B) photobase generator. (B) The photobase generator changes the molecular structure by irradiation of ultraviolet light or visible light, or generates a catalyzer as an addition reaction between polyimide resin with carboxyl group and thermosetting component by cracking the molecule. A compound of one or more basic substances that mediates its function.

作為鹼性物質,例如可舉出2級胺、3級胺。Examples of basic substances include secondary amines and tertiary amines.

作為光鹼產生劑,例如可舉出α-胺基苯乙酮化合物、肟酯化合物,或具有醯氧基亞胺基、N-甲醯基化芳香族胺基、N-醯化芳香族胺基、硝基苯甲基胺基甲酸酯基、烷氧基苯甲基胺基甲酸酯基等取代基的化合物等。其中亦以肟酯化合物、α-胺基苯乙酮化合物為佳。作為α-胺基苯乙酮化合物,特別以具有2個以上氮原子者為佳。Examples of photobase generators include α-aminoacetophenone compounds, oxime ester compounds, or compounds having an acyloxyimine group, an N-formylated aromatic amine group, or an N-acylated aromatic amine group. Compounds with substituents such as nitrobenzyl carbamate group, alkoxybenzyl carbamate group, etc. Among them, oxime ester compounds and α-aminoacetophenone compounds are also preferable. The α-aminoacetophenone compound is particularly preferably one having two or more nitrogen atoms.

作為其他光鹼產生劑,可使用WPBG-018(商品名:9-anthrylmethyl N,N’-diethylcarbamate;9-蒽甲基N,N’-胺基甲酸二乙酯),WPBG-027(商品名:(E)-1-[3-(2-hydroxyphenyl)-2-propenoyl]piperidine;(E)-1-[3-(2-羥基苯基)-2-丙烯醯基]哌啶),WPBG-082(商品名:guanidinium2-(3-benzoylphenyl)propionate;胍2-(3-苯甲醯基苯基)丙酸鹽),WPBG-140(商品名:1-(anthraquinon-2-yl;1-(蒽醌-2-基))ethyl imidazolecarboxylate;咪唑甲酸乙酯)等(以上為富士薄膜和光純藥公司製)。α-胺基苯乙酮化合物為於分子中具有安息香醚鍵,受到光照射時會在分子內引起開裂,生成會有硬化觸媒作用之鹼性物質(胺)。As other photobase generators, WPBG-018 (trade name: 9-anthrylmethyl N, N'-diethylcarbamate; 9-anthrylmethyl N, N'-diethylcarbamate), WPBG-027 (trade name : (E)-1-[3-(2-hydroxyphenyl)-2-propenoyl]piperidine; (E)-1-[3-(2-hydroxyphenyl)-2-propenoyl]piperidine), WPBG -082 (trade name: guanidinium2-(3-benzoylphenyl)propionate; guanidinium 2-(3-benzoylphenyl) propionate), WPBG-140 (trade name: 1-(anthraquinon-2-yl; 1 -(anthraquinone-2-yl))ethyl imidazolecarboxylate; ethyl imidazole carboxylate) etc. (the above are manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.). The α-aminoacetophenone compound has a benzoin ether bond in the molecule, and when it is irradiated by light, it will cause cracks in the molecule to generate an alkaline substance (amine) that can act as a hardening catalyst.

作為α-胺基苯乙酮化合物之具體例子,可使用(4-嗎啉代苯甲醯基)-1-苯甲基-1-二甲基胺基丙烷(Omnirad(Omnirad)369、商品名、IGM Resins公司製)或4-(甲基硫基苯甲醯基)-1-甲基-1-嗎啉代乙烷(Omnirad 907,商品名,IGM Resins公司製)、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]-1-丁酮(Omnirad 379,商品名、IGM Resins公司製)等販售的化合物或該溶液。As a specific example of the α-aminoacetophenone compound, (4-morpholinobenzoyl)-1-benzyl-1-dimethylaminopropane (Omnirad (Omnirad) 369, trade name , manufactured by IGM Resins) or 4-(methylthiobenzoyl)-1-methyl-1-morpholinoethane (Omnirad 907, trade name, manufactured by IGM Resins), 2-(dimethyl Amino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone (Omnirad 379, trade name, IGM Resins company Manufactured) and other commercially available compounds or solutions.

作為肟酯化合物,若藉由光照射可生成鹼性物質之化合物即可,可使用任意者。作為該肟酯化合物,以具有下述一般式(4)所示基之肟酯系光鹼產生劑為佳。As the oxime ester compound, any compound can be used as long as it can generate a basic substance by light irradiation. As the oxime ester compound, an oxime ester-based photobase generator having a group represented by the following general formula (4) is preferred.

Figure 02_image005
Figure 02_image005

(式中,R 1表示氫原子、無取代或由碳數1~6的烷基、苯基或者鹵素原子所取代的苯基、無取代或由1個以上羥基所取代的碳數1~20的烷基、以1個以上氧原子進行中斷的該烷基、無取代或由碳數1~6的烷基或者苯基所取代的碳數5~8的環烷基、無取代或由碳數1~6的烷基或者苯基所取代的碳數2~20的烷醯基或苯甲醯基,R 2表示無取代或由碳數1~6的烷基、苯基或者鹵素原子所取代的苯基、無取代或由1個以上羥基所取代的碳數1~20的烷基、以1個以上氧原子進行中斷的該烷基、無取代或由碳數1~6的烷基或者苯基所取代的碳數5~8的環烷基、無取代或由碳數1~6的烷基或者苯基所取代的碳數2~20的烷醯基或苯甲醯基。) 作為肟酯系光鹼產生劑之販售品,BASF 日本公司製之IRGACURE OXE01、IRGACURE OXE02、ADEKA公司製N-1919、NCI-831等可舉出。又,亦可適用如專利第4344400號公報所記載的於分子內具有2個肟酯基的化合物。 (In the formula, R1 represents a hydrogen atom, unsubstituted or phenyl substituted by an alkyl group with 1 to 6 carbons, phenyl or a halogen atom, unsubstituted or substituted by one or more hydroxyl groups with 1 to 20 carbons Alkyl group, the alkyl group interrupted by one or more oxygen atoms, unsubstituted or substituted by an alkyl group with 1 to 6 carbons or a cycloalkyl group with 5 to 8 carbons substituted by phenyl, unsubstituted or substituted by carbon Alkyl or benzoyl with 2 to 20 carbons substituted by alkyl with 1 to 6 carbons or phenyl, R2 represents unsubstituted or substituted by alkyl with 1 to 6 carbons, phenyl or halogen Substituted phenyl, unsubstituted or substituted by 1 or more hydroxyl groups with 1 to 20 carbons, such alkyl groups interrupted by 1 or more oxygen atoms, unsubstituted or 1 to 6 carbons alkyl groups Or a cycloalkyl group with 5 to 8 carbons substituted by a phenyl group, or an alkyl group or a benzoyl group with 2 to 20 carbons that is unsubstituted or substituted by an alkyl group with 1 to 6 carbons or a phenyl group.) Irgacure OXE01, Irgacure OXE02 manufactured by BASF Japan Co., Ltd., N-1919 and NCI-831 manufactured by ADEKA Corporation etc. are mentioned as a commercial item of an oxime ester type photobase generator. Also, a compound having two oxime ester groups in the molecule as described in Japanese Patent No. 4344400 can also be used.

其他可舉出日本特開2004-359639號公報、日本特開2005-097141號公報、日本特開2005-220097號公報、日本特開2006-160634號公報、日本特開2008-094770號公報、日本特表2008-509967號公報、日本特表2009-040762號公報、日本特開2011-80036號公報記載的咔唑肟酯化合物等。Other examples include JP-A No. 2004-359639, JP-A No. 2005-097141, JP-A No. 2005-220097, JP-A 2006-160634, JP-A 2008-094770, Japan The carbazole oxime ester compound etc. which are described in JP-A-2008-509967, JP-A-2009-040762, JP-A-2011-80036, etc.

如此光鹼產生劑可單獨使用1種,亦可組合2種以上而使用。本發明之硬化性樹脂組成物中之(B)光鹼產生劑的配合量,相對於(A)鹼溶解性之聚醯胺醯亞胺樹脂100質量份而言,或含有鹼溶解性之聚醯亞胺樹脂的情況時,相對於(A)鹼溶解性之聚醯胺醯亞胺樹脂及鹼溶解性之聚醯亞胺樹脂的合計量100質量份而言,例如0.1質量份以上40質量份以下,較佳為0.2質量份以上20質量份以下。Such a photobase generator may be used individually by 1 type, and may use it in combination of 2 or more types. The amount of (B) photobase generator in the curable resin composition of the present invention is based on 100 parts by mass of (A) alkali-soluble polyamideimide resin, or containing alkali-soluble polyamideimide resin. In the case of an imide resin, with respect to 100 parts by mass of the total amount of (A) alkali-soluble polyimide imide resin and alkali-soluble polyimide resin, for example, 0.1 mass part or more 40 mass parts Part or less, preferably 0.2 to 20 parts by mass.

0.1質量份以上時,可得到良好的光照射部/未照射部之耐顯影性的對比。又,40質量份以下時,可提高硬化物特性。When it is 0.1 mass part or more, favorable contrast of the image development resistance of a light-irradiated part/non-irradiated part can be obtained. Moreover, when it is 40 mass parts or less, the characteristic of hardened|cured material can be improved.

[(C)熱硬化性化合物] 本發明之第一態樣的硬化性樹脂組成物,由對於熱硬化後之硬化物賦予耐熱性、耐藥品性之觀點來看,以含有(C)熱硬化性化合物者為佳,本發明之第二態樣的硬化性樹脂組成物含有(C)熱硬化性化合物。 [(C) thermosetting compound] The curable resin composition of the first aspect of the present invention preferably contains (C) a thermosetting compound from the viewpoint of imparting heat resistance and chemical resistance to the cured product after thermosetting. The curable resin composition of the second aspect contains (C) a thermosetting compound.

(C)熱硬化性化合物可使用環氧樹脂、胺基甲酸酯樹脂、聚酯樹脂、羥基、胺基或含有羧基的聚胺基甲酸酯、聚酯、聚碳酸酯類、多元醇、苯氧基樹脂、丙烯酸系共聚合樹脂、乙烯基樹脂、噁嗪樹脂、氰酸酯樹脂等公知慣用的熱硬化性樹脂。(C) Epoxy resins, urethane resins, polyester resins, polyurethanes containing hydroxyl groups, amino groups or carboxyl groups, polyesters, polycarbonates, polyols, etc. can be used as thermosetting compounds. Commonly known thermosetting resins such as phenoxy resins, acrylic copolymer resins, vinyl resins, oxazine resins, and cyanate resins are used.

其中亦由耐熱性、耐藥品性之觀點來看,以(C)熱硬化性化合物為環氧樹脂者為佳。Among them, epoxy resin is preferable as (C) thermosetting compound from the viewpoint of heat resistance and chemical resistance.

作為環氧樹脂之具體例子,可舉出三菱化學公司製之jER828、Daicel Chemical Industries, Ltd.製之EHPE3150、DIC公司製之EPICLON840、日鐵化學&材料公司製之EpotohtoYD-011、Dow/Chemicals公司製之D.E.R.317、住友化學公司製之SumiepoxyESA-011等(皆為商品名)之雙酚A型環氧樹脂;三菱化學公司製之jERYL903、DIC公司製之EPICLON152、日鐵化學&材料公司製之EpotohtoYDB-400、Dow/Chemicals公司製之D.E.R.542、住友化學公司製之SumiepoxyESB-400等(皆為商品名)之溴化環氧樹脂;三菱化學公司製之jER152、Dow/Chemicals公司製之D.E.N.431、DIC公司製之EPICLON N-730、日鐵化學&材料公司製之EpotohtoYDCN-701、日本化藥公司製之EPPN-201、住友化學公司製之SumiepoxyESCN-195X等(皆為商品名)之酚醛清漆型環氧樹脂;DIC公司製之EPICLON830、三菱化學公司製jER807、日鐵化學&材料公司製之EpotohtoYDF-170、YDF-175、YDF-2004等(皆為商品名)之雙酚F型環氧樹脂;日鐵化學&材料公司製之EpotohtoST-2004(商品名)等氫化雙酚A型環氧樹脂;三菱化學公司製之jER604、日鐵化學&材料公司製之EpotohtoYH-434、住友化學公司製之SumiepoxyELM-120等(皆為商品名)之縮水甘油基胺型環氧樹脂;乙內醯脲型環氧樹脂;Daicel Chemical Industries,Ltd.製之CELLOXIDE2021等(皆為商品名)之脂環式環氧樹脂;日本化藥公司製之EPPN-501等(皆為商品名)之三羥基苯基甲烷型環氧樹脂;三菱化學公司製之YL-6056、YX-4000、YL-6121(皆為商品名)等雙二甲酚型或者雙酚型環氧樹脂或此等混合物;日本化藥公司製EBPS-200、ADEKA公司製EPX-30、DIC公司製之EXA-1514(商品名)等雙酚S型環氧樹脂;三菱化學公司製之jER157S(商品名)等雙酚A酚醛清漆型環氧樹脂;日產化學公司製之TEPIC等(皆為商品名)之雜環式環氧樹脂;聯苯基酚醛清漆型環氧樹脂;日鐵化學&材料公司製ESN-190、DIC公司製HP-4032等萘基含有環氧樹脂;DIC公司製HP-7200等具有二環戊二烯骨架之環氧樹脂等。Specific examples of epoxy resins include jER828 manufactured by Mitsubishi Chemical Corporation, EHPE3150 manufactured by Daicel Chemical Industries, Ltd., EPICLON 840 manufactured by DIC Corporation, EpotohtoYD-011 manufactured by Nippon Steel Chemical & Materials Co., Ltd., and Dow/Chemicals Corporation. D.E.R.317 manufactured by Sumitomo Chemical Corporation, SumiepoxyESA-011 manufactured by Sumitomo Chemical Co., Ltd., etc. (all are trade names) bisphenol A type epoxy resin; jERYL903 manufactured by Mitsubishi Chemical Corporation, EPICLON152 manufactured by DIC Corporation, manufactured by Nippon Steel Chemical & Materials Brominated epoxy resins such as EpotohtoYDB-400, D.E.R.542 manufactured by Dow/Chemicals, SumiepoxyESB-400 manufactured by Sumitomo Chemical Co., Ltd. (all are trade names); jER152 manufactured by Mitsubishi Chemical Corporation, D.E.N.431 manufactured by Dow/Chemicals Corporation , Epiclon N-730 manufactured by DIC Corporation, EpotohtoYDCN-701 manufactured by Nippon Steel Chemical & Materials Co., Ltd., EPPN-201 manufactured by Nippon Kayaku Co., Ltd., SumiepoxyESCN-195X manufactured by Sumitomo Chemical Co., Ltd. (all are trade names) novolac Bisphenol F epoxy resins such as EPICLON830 manufactured by DIC Corporation, jER807 manufactured by Mitsubishi Chemical Corporation, EpotohtoYDF-170, YDF-175, YDF-2004 manufactured by Nippon Steel Chemical & Materials Co., Ltd. (all trade names) Resin: Hydrogenated bisphenol A type epoxy resin such as Epotohto ST-2004 (trade name) manufactured by Nippon Steel Chemical & Materials Co., Ltd.; jER604 manufactured by Mitsubishi Chemical Corporation, Epotohto YH-434 manufactured by Nippon Steel Chemical & Materials Co., Ltd., manufactured by Sumitomo Chemical Co., Ltd. SumiepoxyELM-120 and the like (both are trade names) of glycidyl amine type epoxy resins; hydantoin type epoxy resins; Daicel Chemical Industries, Ltd. CELLOXIDE2021 etc. (both are trade names) Epoxy resin; trihydroxyphenylmethane type epoxy resins such as EPPN-501 (all trade names) manufactured by Nippon Kayaku Corporation; YL-6056, YX-4000, YL-6121 (all trade names) manufactured by Mitsubishi Chemical Corporation Bixylenol-type or bisphenol-type epoxy resins or their mixtures; EBPS-200 manufactured by Nippon Kayaku Co., Ltd., EPX-30 manufactured by ADEKA Corporation, EXA-1514 (trade name) manufactured by DIC Corporation, etc. Phenol S-type epoxy resin; bisphenol A novolak type epoxy resin such as jER157S (trade name) manufactured by Mitsubishi Chemical Corporation; heterocyclic epoxy resin such as TEPIC manufactured by Nissan Chemical Co., Ltd. (both trade names); Phenyl novolac epoxy resin; Japan Naphthyl-containing epoxy resins such as ESN-190 manufactured by Iron Chemical & Materials Co., Ltd., and HP-4032 manufactured by DIC Corporation; epoxy resins having a dicyclopentadiene skeleton such as HP-7200 manufactured by DIC Corporation, etc.

(C)熱硬化性化合物亦可為任意配合量,但(A)鹼溶解性之聚醯胺醯亞胺樹脂及被含有時,與鹼溶解性之聚醯亞胺樹脂的當量比(鹼溶解性基:環氧基等之熱硬化性基)成為1:0.1~1:10的比例下配合者為佳。(C) Thermosetting compounds can also be mixed in any amount, but (A) alkali-soluble polyimide resin and when contained, the equivalent ratio (alkali-soluble polyimide resin) to alkali-soluble polyimide resin Reactive group: thermosetting group such as epoxy group) is preferably compounded at a ratio of 1:0.1 to 1:10.

[(D)纖維素衍生物] 本發明之第一態樣的硬化性樹脂組成物,作為與上述(C)熱硬化性化合物或鹼溶解性之光硬化性化合物的相溶性相異之高分子成分,以含有(D)纖維素衍生物者為佳,本發明之第二態樣的硬化性樹脂組成物含有(D)纖維素衍生物。(D)纖維素衍生物含於本發明之硬化性樹脂組成物時,(D)纖維素衍生物可溶解於有機溶劑,具有高玻璃轉移溫度(Tg)之物為佳。作為(D)纖維素衍生物,可舉出如後述的纖維素醚、羧基甲基纖維素、纖維素酯等。 [(D) Cellulose derivatives] The curable resin composition according to the first aspect of the present invention contains (D) cellulose as a polymer component different in compatibility with the above-mentioned (C) thermosetting compound or alkali-soluble photocurable compound. A derivative is preferable, and the curable resin composition of the second aspect of the present invention contains (D) a cellulose derivative. When the (D) cellulose derivative is contained in the curable resin composition of the present invention, the (D) cellulose derivative is soluble in an organic solvent and preferably has a high glass transition temperature (Tg). Examples of (D) cellulose derivatives include cellulose ethers, carboxymethyl cellulose, cellulose esters and the like which will be described later.

作為纖維素醚,可舉出乙基纖維素、羥基烷基纖維素等,作為乙基纖維素之販售品,可舉出Etocell(註冊商標)4、Etocell7、Etocell10、Etocell14、Etocell20、Etocell45、Etocell70、Etocell100、Etocell200、Etocell300(皆為Dow/Chemicals公司製之商品名),作為羥基烷基纖維素之販售品,可舉出MetrosSM、Metros60SH、Metros65SH、Metros90SH、MetrosSEB、MetrosSNB(皆為信越化學工業(股)製之商品名)等。Examples of cellulose ethers include ethyl cellulose, hydroxyalkyl cellulose, and the like, and examples of commercially available ethyl cellulose include Etocell (registered trademark) 4, Etocell 7, Etocell 10, Etocell 14, Etocell 20, Etocell 45, Etocell 70, Etocell 100, Etocell 200, Etocell 300 (all are trade names manufactured by Dow/Chemicals Co.), as commercial products of hydroxyalkylcellulose, MetrosSM, Metros60SH, Metros65SH, Metros90SH, MetrosSEB, MetrosSNB (all are Shin-Etsu Chemicals) Trade name of industrial (stock) system), etc.

又,作為羧基甲基纖維素之販售品,可舉出CMCAB-641-0.2(伊士曼化學公司製之商品名)、SunroseF、SunroseA、SunroseP、SunroseS、SunroseB(皆為日本製紙(股)製之商品名)等。Also, commercial products of carboxymethylcellulose include CMCAB-641-0.2 (trade name manufactured by Eastman Chemical Co.), SunroseF, SunroseA, SunroseP, SunroseS, and SunroseB (all Nippon Paper Co., Ltd. manufactured trade name), etc.

作為更佳的纖維素衍生物為纖維素所具有的羥基藉由有機酸進行酯化的纖維素酯,具體可舉出下述式(5)

Figure 02_image007
(式(5)中,R 1、R 2及R 3各獨立為氫、醯基,或式(6)
Figure 02_image009
(式(6)中,R 4為氫或甲基,R 5為氫、甲基、乙基或縮水甘油基。)所表示,R 1、R 2及R 3的至少1個為氫,n為1以上的整數,該上限由後述分子量所限制)所示化合物。 More preferable cellulose derivatives are cellulose esters in which the hydroxyl groups of cellulose are esterified with organic acids, specifically the following formula (5)
Figure 02_image007
(In formula (5), R 1 , R 2 and R 3 are each independently hydrogen, acyl, or formula (6)
Figure 02_image009
(In formula (6), R 4 is hydrogen or methyl, and R 5 is hydrogen, methyl, ethyl or glycidyl.) Represented, at least one of R 1 , R 2 and R 3 is hydrogen, n is an integer of 1 or more, and the upper limit is limited by the molecular weight described later).

對於上述式(5)所示纖維素酯,相對於纖維素樹脂之醯基的含有量在超過0且60wt%以下的範圍,較佳為5~55wt%的範圍。For the cellulose ester represented by the above formula (5), the content of the acyl group relative to the cellulose resin is in the range of more than 0 and not more than 60 wt%, preferably in the range of 5 to 55 wt%.

對於上述式(5)所示纖維素酯,相對於纖維素樹脂之羥基的含有量為0~6wt%,作為醯基,乙醯基的含有量為0~40wt%,丙醯基或/及丁醯基含有量為0~55wt%,式(6)所示基的含有量係以0~20wt%的範圍為佳。其中所謂「wt%」表示相對於纖維素之重量的氫、醯基或式(6)所示基之重量%。For the cellulose ester represented by the above formula (5), the content of the hydroxyl group relative to the cellulose resin is 0-6 wt%, as the acyl group, the content of the acetyl group is 0-40 wt%, the propionyl group or/and The content of butyryl group is 0-55wt%, and the content of the group represented by formula (6) is preferably in the range of 0-20wt%. The so-called "wt%" means the weight % of hydrogen, acyl group or group represented by formula (6) relative to the weight of cellulose.

作為如此纖維素酯的販售品,作為纖維素乙酸酯,可舉出CA-398-3、CA-398-6、CA-398-10、CA-398-30、CA-394-60S等,作為纖維素乙酸酯丁酸酯,可舉出CAB-551-0.01、CAB-551-0.2、CAB-553-0.4、CAB-531-1、CAB-500-5、CAB-381-0.1、CAB-381-0.5、CAB-381-2、CAB-381-20、CAB-381-20BP、CAB-321-0.1、CAB-171-15等,作為纖維素乙酸酯丙酸酯,可舉出CAP-504-0.2、CAP-482-0.5、CAP-482-20(上述纖維素衍生物皆為伊士曼化學公司製之商品名)等。此等中,亦由對溶劑的溶解性之觀點來看,以纖維素乙酸酯丁酸酯、纖維素乙酸酯丙酸酯為佳。 又,將上述纖維素乙酸酯或纖維素乙酸酯丁酸酯、纖維素乙酸酯丙酸酯,在過氧化苯甲醯基等氧化劑的存在下,藉由與(甲基)丙烯酸、(甲基)丙烯酸甲基、(甲基)丙烯酸乙基、(甲基)丙烯酸縮水甘油基等進行反應,可得到含有式(6)所示基的纖維素衍生物。藉由使用含有該式(6)所示基的纖維素衍生物,貼合性評估結果可變得更良好。 Examples of commercially available cellulose esters include CA-398-3, CA-398-6, CA-398-10, CA-398-30, CA-394-60S, etc. , as cellulose acetate butyrate, CAB-551-0.01, CAB-551-0.2, CAB-553-0.4, CAB-531-1, CAB-500-5, CAB-381-0.1, CAB-381-0.5, CAB-381-2, CAB-381-20, CAB-381-20BP, CAB-321-0.1, CAB-171-15, etc., as cellulose acetate propionate, include CAP-504-0.2, CAP-482-0.5, CAP-482-20 (the above-mentioned cellulose derivatives are all trade names manufactured by Eastman Chemical Company) and the like. Among these, cellulose acetate butyrate and cellulose acetate propionate are preferable from the viewpoint of solubility in solvents. Furthermore, the above-mentioned cellulose acetate, cellulose acetate butyrate, and cellulose acetate propionate are mixed with (meth)acrylic acid, (Meth)acrylic acid methyl group, (meth)acrylic acid ethyl group, (meth)acrylic acid glycidyl group etc. are reacted, and the cellulose derivative containing the group represented by formula (6) can be obtained. By using the cellulose derivative containing the group represented by this formula (6), the adhesiveness evaluation result can become more favorable.

(D)纖維素衍生物之數平均分子量並無特別限制,以5,000~500,000為佳,較佳為10,000~100,000,更佳為10,000~30,000。分子量若為前述範圍內時貼合小,即貼合性評估結果變得良好,硬化性樹脂組成物之黏度成為適當範圍。(D) The number average molecular weight of the cellulose derivative is not particularly limited, but is preferably 5,000-500,000, more preferably 10,000-100,000, more preferably 10,000-30,000. When the molecular weight is within the above-mentioned range, the adhesion is small, that is, the evaluation result of adhesion becomes good, and the viscosity of the curable resin composition is in an appropriate range.

且,在本說明書中所謂玻璃轉移溫度Tg為,依據藉由熱機械分析(DSC)的JIS C 6481:1996之「5.17.5DSC法」所記載的方法進行測定之玻璃轉移溫度。In addition, the glass transition temperature Tg in this specification is the glass transition temperature measured according to the method described in "5.17.5DSC method" of JISC6481:1996 by thermomechanical analysis (DSC).

在本發明所使用的纖維素衍生物若為來自天然物者時,由化石燃料枯渇之層面來看為佳。且使用於本發明之纖維素衍生物的出發原料亦可由再生紙漿等回收品所製造,由減低CO 2的環境層面來看亦可提供較佳組成物。 When the cellulose derivative used in the present invention is derived from natural products, it is preferable from the perspective of fossil fuel depletion. Moreover, the starting raw materials used in the cellulose derivatives of the present invention can also be produced from recycled products such as recycled pulp, which can also provide a better composition from the environmental perspective of reducing CO 2 .

(D)纖維素衍生物可單獨使用或混合2種以上後使用。(D)纖維素衍生物之配合量相對於(A)鹼溶解性之聚醯胺醯亞胺樹脂(及後述任意成分的鹼溶解性之聚醯亞胺樹脂)100質量份而言,例如為0.5質量份以上20質量份以下,以1質量份以上15質量份以下為佳,較佳為4質量份以上10質量份以下。在前述範圍之情況時,在乾燥塗膜的時間點時,可使表面粗度(算術平均粗度Ra)未達0.1μm,貼合小,即貼合性之評估結果變得良好,硬化性樹脂組成物之黏度成為適當範圍。 此為可考慮為,熱硬化前(A)鹼溶解性之聚醯胺醯亞胺樹脂與(C)熱硬化性化合物與(D)纖維素衍生物之相溶性良好,而高分子成分以分散於乾燥塗膜中的方式存在之故。 又,可考慮為熱硬化後在乾燥塗膜中以分散方式存在的高分子成分,藉由在熱硬化反應之過程中移至膜表面,熱硬化後之硬化膜的表面粗度(算術平均粗度Ra)藉由熱硬化前之乾燥塗膜而變大,若將(D)纖維素衍生物之數平均分子量、配合量設定在上述範圍時,對於硬化後之表面粗度(算術平均粗度Ra)亦可為0.1μm以上1μm以下。 (D) The cellulose derivative can be used individually or in mixture of 2 or more types. (D) The compounding quantity of a cellulose derivative is 100 mass parts with respect to 100 mass parts of (A) alkali-soluble polyimide resin (and the alkali-soluble polyimide resin of the optional component mentioned later), for example: 0.5 to 20 parts by mass, preferably 1 to 15 parts by mass, more preferably 4 to 10 parts by mass. In the case of the above range, when the coating film is dried, the surface roughness (arithmetic mean roughness Ra) can be reduced to less than 0.1 μm, and the adhesion is small, that is, the evaluation result of adhesion becomes good, and the curability The viscosity of the resin composition is in an appropriate range. This is considered to be that (A) alkali-soluble polyamideimide resin, (C) thermosetting compound and (D) cellulose derivatives have good compatibility before thermosetting, and the polymer components are dispersed Because of the way it exists in the dry coating film. In addition, it can be considered that the polymer component that exists in a dispersed form in the dry coating film after thermosetting moves to the surface of the film during the thermosetting reaction, and the surface roughness (arithmetic mean roughness) of the cured film after thermosetting Ra) is increased by drying the coating film before heat curing. If the number average molecular weight and compounding amount of (D) cellulose derivatives are set within the above range, the surface roughness (arithmetic average roughness) after curing Ra) may be 0.1 μm or more and 1 μm or less.

[(E)鹼溶解性之聚醯亞胺樹脂] 本發明之硬化性樹脂組成物由耐熱性之觀點來看,以含有(E)鹼溶解性之聚醯亞胺樹脂者為佳。 [(E) Alkali-soluble polyimide resin] The curable resin composition of the present invention preferably contains (E) an alkali-soluble polyimide resin from the viewpoint of heat resistance.

(E)鹼溶解性之聚醯亞胺樹脂具有鹼溶解性之官能基(以下亦稱為鹼溶解性基)。所謂鹼溶解性之官能基為,本發明之硬化性樹脂組成物可在鹼溶液中顯像之官能基,例如可舉出羧基、酚性羥基。(E) The alkali-soluble polyimide resin has an alkali-soluble functional group (hereinafter also referred to as an alkali-soluble group). The so-called alkali-soluble functional group is a functional group capable of developing the curable resin composition of the present invention in an alkaline solution, for example, carboxyl group and phenolic hydroxyl group.

如此(E)鹼溶解性之聚醯亞胺樹脂,例如可舉出反應羧酸酐成分與胺成分及/或異氰酸酯成分而得之樹脂。其中,上述鹼溶解性基可藉由使用具有羧基或酚性羥基的胺成分而導入。又,醯亞胺化可在熱醯亞胺化進行,亦可在化學醯亞胺化進行,又亦可併用此等而實施。Examples of such (E) alkali-soluble polyimide resins include resins obtained by reacting a carboxylic anhydride component, an amine component, and/or an isocyanate component. Among them, the above-mentioned alkali-soluble group can be introduced by using an amine component having a carboxyl group or a phenolic hydroxyl group. Moreover, imidization may be performed by thermal imidization, chemical imidation may be performed, and these may be implemented in combination.

作為羧酸酐成分,可舉出四羧酸酐或三羧酸酐等,但並未限定於此等酸酐,若為具有與胺基或異氰酸酯基進行反應的酸酐基及羧基之化合物即可,可使用含該衍生物。又,此等羧酸酐成分可單獨或亦可組合後使用。As the carboxylic anhydride component, tetracarboxylic anhydride or tricarboxylic anhydride can be mentioned, but it is not limited to these anhydrides, as long as it is a compound having an acid anhydride group and a carboxyl group that react with an amine group or an isocyanate group, it can be used. The derivative. Moreover, these carboxylic anhydride components may be used individually or in combination.

作為胺成分,可使用脂肪族二胺或芳香族二胺等二胺、脂肪族聚醚胺等多價胺、具有羧基的二胺、具有酚性羥基之二胺等。作為胺成分,並非僅限定於此等胺者,但必須使用可導入至少酚性羥基、羧基中1種官能基的胺。又,此等胺成分可單獨或亦可組合後使用。As the amine component, diamines such as aliphatic diamines and aromatic diamines, polyvalent amines such as aliphatic polyetheramines, diamines having carboxyl groups, diamines having phenolic hydroxyl groups, and the like can be used. The amine component is not limited to these amines, but it is necessary to use an amine capable of introducing at least one functional group among a phenolic hydroxyl group and a carboxyl group. Moreover, these amine components may be used individually or in combination.

作為異氰酸酯成分,可使用芳香族二異氰酸酯及其異構物或多聚物、脂肪族二異氰酸酯類、脂環式二異氰酸酯類及其異構物等二異氰酸酯或其他泛用的二異氰酸酯類,但並未現限定於此等異氰酸酯者。又,此等異氰酸酯成分可單獨或亦可組合後使用。As the isocyanate component, diisocyanates such as aromatic diisocyanates and their isomers or polymers, aliphatic diisocyanates, alicyclic diisocyanates and their isomers, or other general-purpose diisocyanates can be used. It is not currently limited to these isocyanates. Moreover, these isocyanate components can also be used individually or in combination.

對於如此(E)鹼溶解性之聚醯亞胺樹脂的合成,可使用公知慣用之有機溶劑。作為該有機溶劑,若為未與原料的羧酸酐類、胺類、異氰酸酯類進行反應,且可溶解此等原料的溶劑即可而無問題,特別未限定於該結構。特別由原料的溶解性高之觀點來看,以N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮、二甲基亞碸、γ-丁內酯等非質子性溶劑。For the synthesis of such (E) alkali-soluble polyimide resin, known and commonly used organic solvents can be used. As the organic solvent, there is no problem as long as it does not react with the carboxylic anhydrides, amines, and isocyanates of the raw materials and can dissolve these raw materials, and it is not particularly limited to this structure. Especially from the viewpoint of high solubility of raw materials, N,N-dimethylformamide, N,N-dimethylacetamide, N-methyl-2-pyrrolidone, dimethyl Aprotic solvents such as acetone and γ-butyrolactone.

(E)鹼溶解性之聚醯亞胺樹脂以具有作為鹼溶解性基之羧基者為佳,以具有作為鹼溶解性基的羧基與酚性羥基雙方者為特佳。(E) The alkali-soluble polyimide resin preferably has a carboxyl group as an alkali-soluble group, and particularly preferably has both a carboxyl group and a phenolic hydroxyl group as an alkali-soluble group.

(E)鹼溶解性之聚醯亞胺樹脂由使聚醯亞胺樹脂之鹼溶解性(顯影性),與含有聚醯亞胺樹脂的硬化性樹脂組成物之硬化物的機械特性等其他特性之平衡良好的觀點來看,該酸價(固體成分酸價)以20~200mgKOH/g者為佳,以60~150mgKOH/g者為特佳。(E) Alkali-soluble polyimide resins have other characteristics such as the alkali solubility (developability) of polyimide resins, and the mechanical properties of cured products of curable resin compositions containing polyimide resins. From the viewpoint of good balance, the acid value (acid value of solid content) is preferably 20 to 200 mgKOH/g, and particularly preferably 60 to 150 mgKOH/g.

又,鹼溶解性之聚醯亞胺樹脂的分子量若考慮到顯影性與硬化塗膜特性,質量平均分子量Mw為100,000以下者為佳,以1,000~100,000為較佳,以2,000~50,000為更佳。In addition, if the molecular weight of the alkali-soluble polyimide resin is considered in terms of developability and cured coating film properties, the mass average molecular weight Mw is preferably 100,000 or less, more preferably 1,000-100,000, and more preferably 2,000-50,000 .

(E)鹼溶解性之聚醯亞胺樹脂被添加時,由提高耐熱性及顯影性之觀點來看,作為(A)鹼溶解性之聚醯胺醯亞胺樹脂與(E)鹼溶解性之聚醯亞胺樹脂的配合比率,可將質量比率設定在98:2~50:50,以設定在95:5~50:50者為佳,以設定在95:5~70:30者為更佳。(E) When an alkali-soluble polyimide resin is added, from the viewpoint of improving heat resistance and developability, as (A) alkali-soluble polyamideimide resin and (E) alkali-soluble The mixing ratio of the polyimide resin can be set at a mass ratio of 98:2 to 50:50, preferably at 95:5 to 50:50, and preferably at 95:5 to 70:30 better.

本發明之硬化性樹脂組成物中,可進一步視必要添加以下成分。In the curable resin composition of the present invention, the following components may be further added as necessary.

[高分子樹脂] 本發明之硬化性樹脂組成物以提高所得的硬化物之可撓性、指觸乾燥性作為目的下,可添加公知慣用之高分子樹脂。作為如此高分子樹脂,可舉出聚酯系、苯氧基樹脂系聚合物、聚乙烯縮醛系、聚乙烯縮丁醛系、聚醯胺系聚合物、彈性體等。如此高分子樹脂可單獨使用1種類,亦可併用2種類以上。 [polymer resin] The curable resin composition of the present invention may contain known and conventional polymer resins for the purpose of improving the flexibility and dry-to-touch property of the resulting cured product. Examples of such polymer resins include polyester-based polymers, phenoxy resin-based polymers, polyvinyl acetal-based polymers, polyvinyl butyral-based polymers, polyamide-based polymers, and elastomers. Such a polymer resin may be used individually by 1 type, and may use 2 or more types together.

[無機填充劑] 本發明之硬化性樹脂組成物中欲抑制硬化物之硬化收縮,且可提高密著性、硬度等特性時,可添加無機填充材。作為如此無機填充劑,例如可舉出硫酸鋇、無定形二氧化矽、熔融二氧化矽、球狀二氧化矽、滑石、黏土、碳酸鎂、碳酸鈣、氧化鋁、氫氧化鋁、氮化矽、氮化鋁、氮化硼、紐堡矽質土等。 [Inorganic Filler] In the curable resin composition of the present invention, an inorganic filler can be added when it is desired to suppress curing shrinkage of the cured product and improve characteristics such as adhesion and hardness. Examples of such inorganic fillers include barium sulfate, amorphous silica, fused silica, spherical silica, talc, clay, magnesium carbonate, calcium carbonate, alumina, aluminum hydroxide, silicon nitride , aluminum nitride, boron nitride, Newburg siliceous soil, etc.

[著色劑] 本發明之硬化性樹脂組成物可添加紅、橙、藍、綠、黃、白、黑等公知慣用的著色劑。作為著色劑可為顏料、染料、色素中任一者。 [Colorant] The curable resin composition of the present invention can be added with known and commonly used coloring agents such as red, orange, blue, green, yellow, white, and black. Any of pigments, dyes, and pigments may be used as the coloring agent.

[有機溶劑] 本發明之硬化性樹脂組成物中在進行樹脂組成物之調製,或於基材或載體薄膜上進行塗布的黏度調整時可添加有機溶劑。作為如此有機溶劑,可舉出酮類、芳香族烴類、乙二醇醚類、乙二醇醚乙酸酯類、酯類、醇類、脂肪族烴、石油系溶劑等。如此有機溶劑可單獨使用1種,亦可作為2種以上混合物而使用。 [Organic solvents] An organic solvent may be added to the curable resin composition of the present invention when preparing the resin composition or adjusting the viscosity of coating on a substrate or a carrier film. Examples of such organic solvents include ketones, aromatic hydrocarbons, glycol ethers, glycol ether acetates, esters, alcohols, aliphatic hydrocarbons, petroleum-based solvents, and the like. Such an organic solvent may be used individually by 1 type, and may use it as a mixture of 2 or more types.

[其他成分] 本發明之硬化性樹脂組成物中進一步可視必要添加巰基化合物、密著促進劑、抗氧化劑、紫外線吸收劑等成分。此等可使用公知慣用者。 [other ingredients] The curable resin composition of the present invention may further add components such as mercapto compounds, adhesion promoters, antioxidants, and ultraviolet absorbers as necessary. These can use known conventions.

又,可添加如微粉二氧化矽、水滑石、有機膨潤土、蒙脫石等公知慣用的增黏劑、矽氧系、氟系、高分子系等消泡劑及/或塗平劑、矽烷偶合劑、防鏽劑等公知慣用的添加劑類。In addition, well-known and commonly used tackifiers such as micropowdered silicon dioxide, hydrotalcite, organic bentonite, and montmorillonite, defoamers such as silicon oxide, fluorine, and polymer systems and/or leveling agents, and silane coupling agents can be added. Commonly used additives such as mixtures and antirust agents.

<層合結構體> 本發明之層合結構體為,以本發明之硬化性樹脂組成物所形成的樹脂層的至少一面以薄膜進行支持或保護者。 <Laminated structure> In the laminated structure of the present invention, at least one side of the resin layer formed of the curable resin composition of the present invention is supported or protected by a film.

樹脂層可為單層亦可為具有二個以上樹脂層之層合結構。設定為二個以上樹脂層之層合結構時,例如亦可層合以本發明之硬化性樹脂組成物所形成的樹脂層,亦可為以本發明之硬化性樹脂組成物所形成的樹脂層,與非由本發明的硬化性樹脂組成物所形成的樹脂層之層合結構。The resin layer may be a single layer or a laminated structure having two or more resin layers. In the case of a laminated structure of two or more resin layers, for example, a resin layer formed of the curable resin composition of the present invention may be laminated, or a resin layer formed of the curable resin composition of the present invention may be used. , a laminated structure with a resin layer not formed of the curable resin composition of the present invention.

若為後者層合結構時,層合結構體例如成為具有設置在可撓性印刷配線板等基材上之樹脂層(A),與設置於樹脂層(A)上之樹脂層(B)之層合結構的樹脂層之至少一面以薄膜進行支持或保護者。樹脂層(A),例如可由含有鹼溶解性樹脂及熱反應性化合物之鹼顯像型樹脂組成物所成。In the case of the latter laminated structure, the laminated structure has, for example, a resin layer (A) provided on a substrate such as a flexible printed wiring board, and a resin layer (B) provided on the resin layer (A). At least one side of the resin layer of the laminated structure is supported or protected by a film. The resin layer (A) can be formed of, for example, an alkali-developing resin composition containing an alkali-soluble resin and a heat-reactive compound.

上述層合結構體例如可如以下而製造。The above-mentioned laminated structure can be produced as follows, for example.

即,首先於載體薄膜(支持薄膜)上,將構成樹脂層之本發明的硬化性樹脂組成物以有機溶劑稀釋而調整為適當黏度,依據常法以缺角輪塗布機等公知方法進行塗布。樹脂層具有層合結構時,取代經塗布的樹脂組成物,或者未取代下重複塗布操作。其後通常在50~130℃之溫度下進行1~30分鐘乾燥後,載體薄膜上形成B階段狀態(半硬化狀態)之樹脂層的乾燥塗膜而可製造出本發明之層合結構體。該層合結構體之樹脂層為所謂的乾薄膜。於該乾薄膜上,在防止於乾燥塗膜表面附著塵埃等目的下,可進一步層合可剝離之覆膜(保護薄膜)。作為載體薄膜及覆膜,可適用過去公知塑質薄膜,對於覆膜,在剝離覆膜時,以樹脂層與載體薄膜之接著力較小者為佳。對於載體薄膜及覆膜之厚度並無特別限制,一般可適宜選擇10~150μm之範圍。That is, first, on a carrier film (support film), the curable resin composition of the present invention constituting the resin layer is diluted with an organic solvent to adjust to an appropriate viscosity, and coated by a known method such as a chipping wheel coater according to a conventional method. When the resin layer has a laminated structure, the coated resin composition is replaced, or the coating operation is repeated without replacement. After drying at a temperature of usually 50-130°C for 1-30 minutes, a dry coating film of the resin layer in the B-stage state (semi-cured state) is formed on the carrier film to produce the laminated structure of the present invention. The resin layer of the laminate structure is a so-called dry film. On this dry film, a peelable coating film (protective film) may be further laminated for the purpose of preventing dust from adhering to the surface of the dry coating film. As the carrier film and the cover film, known plastic films in the past can be used. For the cover film, when the cover film is peeled off, the adhesive force between the resin layer and the carrier film is better. There is no particular limitation on the thickness of the carrier film and the covering film, and generally the range of 10-150 μm can be appropriately selected.

<硬化物> 本發明之硬化物為將本發明之硬化性樹脂組成物或本發明之層合結構體的樹脂層經硬化而得。 <hardened material> The cured product of the present invention is obtained by curing the curable resin composition of the present invention or the resin layer of the laminated structure of the present invention.

<電子零件> 本發明之硬化性樹脂組成物及本發明之層合結構體的樹脂層,例如可使用對可撓性印刷配線板等之電子零件有效者。具體可舉出於可撓性印刷配線基材上形成本發明之硬化性樹脂組成物的層或層合結構體之樹脂層,藉由光照射而製圖後,具有於顯像液形成圖型而成的絕緣膜之硬化物的可撓性印刷配線板等。 <Electronic parts> For the curable resin composition of the present invention and the resin layer of the laminated structure of the present invention, for example, those effective for electronic components such as flexible printed wiring boards can be used. Specifically, it is possible to form a layer of the curable resin composition of the present invention on a flexible printed wiring base material or a resin layer of a laminated structure. Flexible printed wiring boards made of hardened insulating films.

以下對於可撓性印刷配線板之製造方法進行具體說明。Hereinafter, the manufacturing method of the flexible printed wiring board is demonstrated concretely.

<可撓性印刷配線板之製造方法> 使用本發明之硬化性樹脂組成物或本發明之層合結構體的樹脂層之可撓性印刷配線板的製造一例如以下所示。即,含有於形成導體回路的可撓性印刷配線基材上塗布本發明之硬化性樹脂組成物,或者貼合本發明之層合結構體的樹脂層而形成樹脂層之步驟(層形成步驟)、於該樹脂層將活性能量線照射成圖型狀之步驟(曝光步驟),及將曝光後之樹脂層進行鹼顯像,形成經圖型化之樹脂層像的步驟(顯像步驟)之製造方法。又,視必要經鹼顯像後,進一步進行光硬化或熱硬化(後硬化步驟),完全硬化樹脂層,形成硬化膜而可得到信賴性高之可撓性印刷配線板。 <Manufacturing method of flexible printed wiring board> An example of production of a flexible printed wiring board using the curable resin composition of the present invention or the resin layer of the laminated structure of the present invention is shown below. That is, it includes a step of forming a resin layer by applying the curable resin composition of the present invention to a flexible printed wiring substrate forming a conductor circuit, or laminating the resin layer of the laminated structure of the present invention (layer forming step) . A step of irradiating the resin layer with active energy rays to form a pattern (exposure step), and a step of alkali developing the exposed resin layer to form a patterned resin layer image (development step) Manufacturing method. In addition, after alkaline development if necessary, further photocuring or thermosetting (post-curing step), the resin layer is completely cured to form a cured film to obtain a highly reliable flexible printed wiring board.

又,使用本發明之硬化性樹脂組成物或本發明之層合結構體的樹脂層之可撓性印刷配線板的製造亦可依據其他程序而進行。即,含有於形成導體回路之可撓性印刷配線基材上塗布本發明之硬化性樹脂組成物,或者貼合本發明之層合結構體的樹脂層而形成樹脂層之步驟(層形成步驟)、於該樹脂層將活性能量線照射為圖型狀之步驟(曝光步驟)、加熱曝光後之樹脂層的步驟(加熱(PEB)步驟),及使加熱後的樹脂層進行鹼顯像,形成經圖型化的樹脂層像之步驟(顯像步驟)的製造方法。又,視必要進行鹼顯像後,進一步進行光硬化或熱硬化(後硬化步驟),使樹脂層完全硬化後形成硬化膜,可得到信賴性高之可撓性印刷配線板。 [實施例] Moreover, manufacture of the flexible printed wiring board using the curable resin composition of this invention or the resin layer of the laminated structure of this invention can also be performed according to another procedure. That is, it includes a step of forming a resin layer by applying the curable resin composition of the present invention to a flexible printed wiring substrate forming a conductor circuit, or laminating the resin layer of the laminated structure of the present invention (layer forming step) , a step of irradiating the resin layer with active energy rays into a pattern shape (exposure step), a step of heating the exposed resin layer (heating (PEB) step), and subjecting the heated resin layer to alkali development to form A method for producing a patterned resin layer image step (development step). Also, after alkaline development if necessary, further photocuring or thermal curing (post-curing step) is performed to completely cure the resin layer to form a cured film, and a highly reliable flexible printed wiring board can be obtained. [Example]

以下表示實施例對於本發明進行具體說明,但本發明並非僅受限於此等實施例者。且,以下若無特別說明,「份」表示固體成分之質量份的意思。Examples are shown below and the present invention will be specifically described, but the present invention is not limited only to these Examples. In addition, unless otherwise specified below, "parts" means parts by mass of solid content.

((A)鹼溶解性之聚醯胺醯亞胺樹脂的合成) [合成例1] 具備氮氣導入管、溫度計、攪拌機之四口300mL燒瓶中,將作為二聚物二胺(a)之來自碳數36的二聚物酸之脂肪族二胺(Croda Japan製,製品名PRIAMINE1075) 28.61g(0.052mol)、作為含有羧基的二胺(b)的3,5‐二胺基安息香酸4.26g(0.028mol)、γ‐丁內酯85.8g在室溫下裝入並溶解。 ((A) Synthesis of Alkali Soluble Polyamideimide Resin) [Synthesis Example 1] In a four-necked 300mL flask equipped with a nitrogen gas introduction tube, a thermometer, and a stirrer, 28.61 g (0.052 mol), 4.26 g (0.028 mol) of 3,5-diaminobenzoic acid as the carboxyl group-containing diamine (b), and 85.8 g of γ-butyrolactone were charged and dissolved at room temperature.

其次,裝入環己烷‐1,2,4‐三羧酸酐(c)30.12g (0.152mol)、偏苯三酸酐(d)3.07g(0.016mol),在室溫下保持30分鐘。進一步裝入甲苯30g,升溫至160℃後,除去與甲苯共同生成之水後,保持3小時後,冷卻至室溫後,得到含有醯亞胺化物之溶液。Next, 30.12 g (0.152 mol) of cyclohexane-1,2,4-tricarboxylic anhydride (c) and 3.07 g (0.016 mol) of trimellitic anhydride (d) were charged and kept at room temperature for 30 minutes. Further, 30 g of toluene was added, and the temperature was raised to 160° C., water co-produced with toluene was removed, held for 3 hours, and cooled to room temperature to obtain a solution containing imide.

於含有所得的醯亞胺化物之溶液中,裝入作為二異氰酸酯化合物之三甲基六亞甲基二異氰酸酯14.30g(0.068mol),在160℃之溫度下保持32小時,藉由以環己酮21.4g進行稀釋後得到含有(A)鹼溶解性之聚醯胺醯亞胺樹脂的溶液(A-1)。所得的聚醯胺醯亞胺樹脂之質量平均分子量Mw為5250,固體成分為41.5質量%,酸價為63mgKOH/g,二聚物二胺(a)之含有量為40.0質量%。14.30 g (0.068 mol) of trimethylhexamethylene diisocyanate, which is a diisocyanate compound, was charged into the solution containing the obtained imidate, and kept at a temperature of 160°C for 32 hours. After diluting 21.4 g of ketones, a solution (A-1) containing (A) an alkali-soluble polyamideimide resin was obtained. The obtained polyamideimide resin had a mass average molecular weight Mw of 5250, a solid content of 41.5% by mass, an acid value of 63 mgKOH/g, and a dimer diamine (a) content of 40.0% by mass.

[合成例2] 具備氮氣導入管、溫度計、攪拌機之四口300mL燒瓶中,將作為二聚物二胺(a)之來自碳數36的二聚物酸之脂肪族二胺(Croda Japan製,製品名PRIAMINE1075) 29.49g(0.054mol)、作為含有羧基的二胺(b)之3,5‐二胺基安息香酸4.02g(0.026mol)、γ‐丁內酯73.5g在室溫下裝入而溶解。 [Synthesis Example 2] In a four-necked 300mL flask equipped with a nitrogen gas introduction tube, a thermometer, and a stirrer, as the dimer diamine (a), an aliphatic diamine derived from a dimer acid having 36 carbon atoms (manufactured by Croda Japan, product name PRIAMINE1075) 29.49 g (0.054 mol), 4.02 g (0.026 mol) of 3,5-diaminobenzoic acid as the carboxyl group-containing diamine (b), and 73.5 g of γ-butyrolactone were charged and dissolved at room temperature.

其次,裝入環己烷‐1,2,4‐三羧酸酐(c)31.71g(0.160mol)、偏苯三酸酐(d)1.54g(0.008mol),在室溫下保持30分鐘。進一步裝入甲苯30g,升溫至160℃,除去與甲苯共同生成之水後,保持3小時,冷卻至室溫後,得到含有醯亞胺化物之溶液。Next, 31.71 g (0.160 mol) of cyclohexane-1,2,4-tricarboxylic anhydride (c) and 1.54 g (0.008 mol) of trimellitic anhydride (d) were charged and kept at room temperature for 30 minutes. Furthermore, 30 g of toluene was added, the temperature was raised to 160° C., water co-produced with toluene was removed, the mixture was kept for 3 hours, and after cooling to room temperature, a solution containing imide was obtained.

於含有所得之醯亞胺化物的溶液中,裝入作為二異氰酸酯化合物之三甲基六亞甲基二異氰酸酯6.90g(0.033mol)及二環己基甲烷二異氰酸酯8.61g(0.033mol),在160℃之溫度下保持32小時,以環己酮36.8g進行稀釋後,得到含有(A)鹼溶解性之聚醯胺醯亞胺樹脂的溶液(A-2)。所得的聚醯胺醯亞胺樹脂之質量平均分子量Mw為5840,固體成分為40.4質量%,酸價為62mgKOH/g,二聚物二胺(a)之含有量為40.1質量%。6.90 g (0.033 mol) of trimethylhexamethylene diisocyanate and 8.61 g (0.033 mol) of dicyclohexylmethane diisocyanate were charged as diisocyanate compounds into the solution containing the obtained imidate, and the The temperature at °C was maintained for 32 hours, and after diluting with 36.8 g of cyclohexanone, a solution (A-2) containing (A) alkali-soluble polyamideimide resin was obtained. The mass average molecular weight Mw of the obtained polyamideimide resin was 5840, the solid content was 40.4 mass %, the acid value was 62 mgKOH/g, and the content of dimer diamine (a) was 40.1 mass %.

[合成例3] 於具備氮氣導入管、溫度計、攪拌機之四口300mL燒瓶中,將2,2’‐雙[4‐(4‐胺基苯氧基)苯基]丙烷6.98g、3,5‐二胺基安息香酸3.80g、聚醚二胺(Huntsman公司製,製品名ErastaminRT1000、分子量1025.64)8.21g及γ‐丁內酯86.49g在室溫下裝入而溶解。 [Synthesis Example 3] In a four-necked 300mL flask equipped with a nitrogen inlet tube, a thermometer, and a stirrer, 6.98g of 2,2'-bis[4-(4-aminophenoxy)phenyl]propane, 3,5-diaminobenzoin 3.80 g of acid, 8.21 g of polyether diamine (manufactured by Huntsman, product name Erastamin RT1000, molecular weight: 1025.64), and 86.49 g of γ-butyrolactone were charged and dissolved at room temperature.

其次,裝入環己烷‐1,2,4‐三羧酸‐1,2‐酐17.84g及偏苯三酸酐2.88g,在室溫下保持30分鐘。進一步裝入甲苯30g,升溫至160℃,除去與甲苯共同生成之水後,保持3小時,冷卻至室溫後,得到醯亞胺化物溶液。Next, 17.84 g of cyclohexane-1,2,4-tricarboxylic acid-1,2-anhydride and 2.88 g of trimellitic anhydride were charged and kept at room temperature for 30 minutes. Further, 30 g of toluene was added, the temperature was raised to 160° C., water co-produced with toluene was removed, the mixture was kept for 3 hours, and after cooling to room temperature, an imide solution was obtained.

於所得之醯亞胺化物溶液中,裝入偏苯三酸酐9.61g及三甲基六亞甲基二異氰酸酯17.45g,在160℃的溫度下保持32小時。如此得到含有羧基之(A)鹼溶解性之聚醯胺醯亞胺樹脂溶液(A-3)。固體成分為40.1質量%,酸價為83mgKOH/g。9.61 g of trimellitic anhydride and 17.45 g of trimethylhexamethylene diisocyanate were placed in the obtained imide solution, and the temperature of 160° C. was maintained for 32 hours. In this way, the carboxyl group-containing (A) alkali-soluble polyamideimide resin solution (A-3) was obtained. The solid content was 40.1% by mass, and the acid value was 83 mgKOH/g.

((E)鹼溶解性之聚醯亞胺樹脂的合成) [合成例4] 於具備攪拌機、氮導入管、分餾環、冷卻環的可分離3口燒瓶中,加入3,3’-二胺基-4,4’-二羥基二苯基碸22.4g、2,2’-雙[4-(4-胺基苯氧基)苯基]丙烷8.2g、NMP30g、γ-丁內酯30g、4,4’-氧基二鄰苯二甲酸酐27.9g及偏苯三酸酐3.8g,在氮環境下,在室溫進行100rpm之4小時攪拌。其次加入甲苯20g,在矽氧浴溫度180℃以150rpm一邊餾去甲苯及水,一邊攪拌4小時,得到具有酚性羥基及羧基之聚醯亞胺樹脂溶液(PI-1)。 ((E) Synthesis of alkali-soluble polyimide resin) [Synthesis Example 4] In a separable 3-neck flask equipped with a stirrer, nitrogen introduction tube, fractionation ring, and cooling ring, add 22.4 g of 3,3'-diamino-4,4'-dihydroxydiphenylsulfone, 2,2'- Bis[4-(4-aminophenoxy)phenyl]propane 8.2g, NMP30g, γ-butyrolactone 30g, 4,4'-oxydiphthalic anhydride 27.9g and trimellitic anhydride 3.8g, in Stirring was performed at room temperature for 4 hours at 100 rpm under a nitrogen atmosphere. Next, 20 g of toluene was added, and the toluene and water were distilled off at 150 rpm in a silicone bath at a temperature of 180° C., while stirring for 4 hours to obtain a polyimide resin solution (PI-1) having phenolic hydroxyl and carboxyl groups.

所得的樹脂(固體成分)之酸價為18mgKOH,Mw為10,000,羥基當量為390。The acid value of the obtained resin (solid content) was 18 mgKOH, Mw was 10,000, and the hydroxyl equivalent was 390.

((D)纖維素衍生物之合成) [合成例5] 於具備攪拌機、溫度計、迴流冷卻器之燒瓶中,裝入甲基乙基酮64g、及CAB-553-0.4(纖維素乙酸酯衍生物,伊士曼化學公司製)16g,在75℃下進行1小時攪拌。其次,預先混合甲基丙烯酸甲酯15g及苯甲醯基過氧化物1g所得之混合物經3小時滴入。滴入終了後,保持75℃下,將預先混合苯甲醯基過氧化物0.5g及甲基乙基酮5g所得之混合物經1小時滴入。且在75℃繼續進行3小時攪拌後冷卻。於混合物中加入甲基乙基酮61g並攪拌,得到樹脂溶液(CA-1)。且,樹脂溶液CA-1之加熱殘分為20.0質量%。 ((D) Synthesis of cellulose derivatives) [Synthesis Example 5] In a flask equipped with a stirrer, a thermometer, and a reflux cooler, put 64 g of methyl ethyl ketone and 16 g of CAB-553-0.4 (cellulose acetate derivative, manufactured by Eastman Chemical Co.) at 75° C. Stirring was carried out for 1 hour. Next, a mixture obtained by previously mixing 15 g of methyl methacrylate and 1 g of benzoyl peroxide was dropped over 3 hours. After completion of the dropping, a mixture obtained by mixing 0.5 g of benzoyl peroxide and 5 g of methyl ethyl ketone in advance was dropped over 1 hour while maintaining the temperature at 75°C. And continue stirring at 75° C. for 3 hours and then cool. 61 g of methyl ethyl ketone was added to the mixture and stirred to obtain a resin solution (CA-1). And the heating residue of resin solution CA-1 was 20.0 mass %.

[合成例6] 於具備攪拌機、溫度計、迴流冷卻器之燒瓶中,裝入甲基乙基酮64g及CAB-553-0.4(纖維素乙酸酯衍生物,伊士曼化學公司製)16g,在75℃進行1小時攪拌。其次,將預先混合縮水甘油基甲基丙烯酸酯15g及苯甲醯基過氧化物1g而得的混合物經3小時滴入。滴入終了後,保持75℃下,將預先混合苯甲醯基過氧化物0.5g及甲基乙基酮5g而得的混合物經1小時滴入。且在75℃繼續進行3小時攪拌後冷卻。於混合物加入甲基乙基酮61g並攪拌,得到樹脂溶液(CA-2)。且樹脂溶液CA-2的加熱殘分為20.0質量%。 [Synthesis Example 6] In a flask equipped with a stirrer, a thermometer, and a reflux cooler, 64 g of methyl ethyl ketone and 16 g of CAB-553-0.4 (cellulose acetate derivatives, manufactured by Eastman Chemical Co.) were charged, and 1 Stir for an hour. Next, a mixture obtained by previously mixing 15 g of glycidyl methacrylate and 1 g of benzoyl peroxide was dripped over 3 hours. After completion of the dropping, a mixture obtained by mixing 0.5 g of benzoyl peroxide and 5 g of methyl ethyl ketone in advance was dropped over 1 hour while maintaining the temperature at 75°C. And continue stirring at 75° C. for 3 hours and then cool. 61 g of methyl ethyl ketone was added to the mixture and stirred to obtain a resin solution (CA-2). Moreover, the heating residue of resin solution CA-2 was 20.0 mass %.

[本發明之第一態樣的硬化性樹脂組成物的實施例] <1-1.實施例1-1~1-12及比較例1-1~1-3的硬化性樹脂組成物之調製> 依據下述表1所示成分組成,添加實施例1-1~1-12及比較例1-1~1-3之硬化性樹脂組成物的各材料,將此以攪拌機進行預備混合後,以3根輥研磨機進行混練,調整為欲形成樹脂層之各硬化性樹脂組成物。且,表1中之值若無特別說明則表示固體成分之質量份。 [Example of the curable resin composition of the first aspect of the present invention] <1-1. Preparation of Curable Resin Compositions of Examples 1-1 to 1-12 and Comparative Examples 1-1 to 1-3> According to the component composition shown in the following Table 1, add each material of the curable resin composition of Examples 1-1 to 1-12 and Comparative Examples 1-1 to 1-3, pre-mix this with a mixer, and then Kneading with 3 roller mills to adjust each curable resin composition to form a resin layer. In addition, the values in Table 1 represent parts by mass of solid content unless otherwise specified.

對於前述各硬化性樹脂組成物,如以下所示,形成各硬化性樹脂組成物之B階段狀態(半硬化狀態)之樹脂層(乾燥塗膜),評估解像性。且如後述,對於具有該B階段狀態(半硬化狀態)之樹脂層的可撓性配線基板及具有該樹脂層之硬化物的可撓性配線基板,評估B階段狀態(半硬化狀態)/熱硬化後之各塗膜表面粗度。因此,對於具有樹脂層之硬化物的可撓性配線基板,亦評估其耐熱性(焊接耐熱性)、金鍍敷耐性(耐藥品性)、柔軟性及貼合性。結果如表1所示。For each curable resin composition mentioned above, a resin layer (dry coating film) in the B-stage state (semi-cured state) of each curable resin composition was formed as shown below, and the resolution was evaluated. As will be described later, the B-stage state (semi-cured state)/thermal The surface roughness of each coating film after hardening. Therefore, the heat resistance (soldering heat resistance), gold plating resistance (chemical resistance), flexibility and adhesiveness of the flexible wiring board having a cured product of the resin layer were also evaluated. The results are shown in Table 1.

<1-2.樹脂層之形成> 準備形成有銅厚18μm之回路的可撓性印刷配線基材,使用MEC公司CZ-8100進行前處理。其後,對於進行前處理之可撓性印刷配線基材,將在實施例1-1~1-12及比較例1-1~1-3所得的各硬化性樹脂組成物各塗布至乾燥後膜厚成為表1記載之膜厚。其後,以熱風循環式乾燥爐在90℃進行30分鐘乾燥後,形成B階段狀態(半硬化狀態)之樹脂層(乾燥塗膜)。 <1-2. Formation of resin layer> A flexible printed wiring substrate with a circuit having a copper thickness of 18 μm was prepared, and pre-processed using CZ-8100 from MEC. Thereafter, each curable resin composition obtained in Examples 1-1 to 1-12 and Comparative Examples 1-1 to 1-3 was applied to the pretreated flexible printed wiring substrate until it was dried. The film thickness was the film thickness described in Table 1. Thereafter, after drying at 90° C. for 30 minutes in a hot-air circulation drying oven, a resin layer (dried coating film) in a B-stage state (semi-cured state) was formed.

<1-3.評估基板之製作> 對於形成如上述的樹脂層之各可撓性印刷配線基材上的未硬化之樹脂層,首先使用金屬鹵素燈搭載之曝光裝置(HMW-680-GW20:Oak製作所製),隔著負面具(Negative mask),以300mJ/cm 2進行圖型曝光而形成直徑200μm之開口。其後,在90℃進行30分鐘PEB步驟後,進行顯像(30℃ 、0.2MPa、1質量%Na 2CO 3水溶液)60秒,藉由150℃×60分鐘熱硬化,製作出形成經硬化的樹脂層(硬化塗膜)之可撓性印刷配線基板(評估基板)。 <1-3. Production of Evaluation Board> For the uncured resin layer on each flexible printed wiring substrate forming the above resin layer, first use an exposure device equipped with a metal halide lamp (HMW-680-GW20: Oak Manufacturing Co., Ltd.), through a negative mask (Negative mask), pattern exposure was performed at 300mJ/cm 2 to form an opening with a diameter of 200μm. Thereafter, after the PEB step was performed at 90°C for 30 minutes, development (30°C, 0.2MPa, 1% by mass Na 2 CO 3 aqueous solution) was carried out for 60 seconds, and a hardened form was produced by thermal curing at 150°C for 60 minutes. A flexible printed wiring board (evaluation board) with a resin layer (cured coating film).

<1-4.表面粗度之評估> 對於如<1-2.樹脂層之形成>所記載的形成於可撓性印刷配線基材上的B階段狀態(半硬化狀態)之樹脂層(乾燥塗膜),或者對於如<1-3.評估基板之製作>所記載而製作的熱硬化後之評估基板上的樹脂層,進行算術平均表面粗度Ra之測定。測定值為在100×100μm之觀察範圍的任意5點之平均值。對於算術平均表面粗度Ra之測定,使用形狀測定雷射顯微鏡(基恩士有限公司製VK-X100)。啟動形狀測定雷射顯微鏡(同VK-X100)本體(控制部)及VK觀察應用(基恩士有限公司製VK-H1VX)後,載上於x-y階段上所測定的具有中間層之支持薄膜(將具有中間層之面作為上部)。轉動顯微鏡部(基恩士有限公司製VK-X110)之透鏡旋轉,選擇倍率10倍之對物透鏡,藉由VK觀察應用(同VK-H1VX)之圖像觀察模式,粗調焦距和亮度。操作x-y階段,在試料表面所要測定之部分,調節成移向畫面之中心。將倍率10倍之對物透鏡取代為倍率100倍,藉由VK觀察應用(同VK-H1VX)之圖像觀察模式的自動對焦功能於試料表面上對上焦距。選擇VK觀察應用(同VK-H1VX)之形狀測定標籤的簡單模式,按壓測定開始按鈕,進行試料之表面形狀的測定,得到表面圖像薄膜。啟動VK解析應用(基恩士有限公司製VK-H1XA),顯示所得之表面圖像薄膜後,進行斜度修正。 <1-4. Evaluation of Surface Roughness> For the resin layer (dry coating film) in the B-stage state (semi-hardened state) formed on the flexible printed wiring substrate as described in <1-2. Formation of resin layer>, or for .Preparation of the evaluation substrate>The arithmetic average surface roughness Ra was measured for the resin layer on the evaluation substrate prepared as described above after thermosetting. The measured value is the average value of arbitrary 5 points in the observation range of 100×100 μm. For the measurement of the arithmetic mean surface roughness Ra, a shape measurement laser microscope (VK-X100 manufactured by Keyence Co., Ltd.) was used. After starting the shape measurement laser microscope (same as VK-X100) body (control part) and VK observation application (Keyence Co., Ltd. VK-H1VX), load the support film with the intermediate layer measured on the x-y stage ( Let the surface with the middle layer be the upper part). Rotate the lens of the microscope unit (VK-X110 manufactured by KEYENCE Co., Ltd.), select the objective lens with a magnification of 10 times, and use the image observation mode of the VK observation application (same as VK-H1VX) to roughly adjust the focus and brightness. In the x-y stage of operation, the part to be measured on the surface of the sample is adjusted to move to the center of the screen. Replace the objective lens with a magnification of 10 times with a magnification of 100 times, and use the autofocus function of the image observation mode of the VK observation application (same as VK-H1VX) to focus on the surface of the sample. Select the simple mode of the shape measurement label of the VK observation application (same as VK-H1VX), press the measurement start button, and measure the surface shape of the sample to obtain a surface image film. Start the VK analysis application (VK-H1XA manufactured by KEYENCE Co., Ltd.), display the obtained surface image film, and perform slope correction.

且,試料之表面形狀的測定中之觀察測定範圍(橫)為100μm×100μm。顯示線粗糙度窗口,在參數設定區域中,選擇JIS B 0601-1994後,由測定線按鈕選擇水平線,於表面圖像內之任意場所顯示水平線,藉由壓入OK按鈕,得到算術平均表面粗度Ra之數值。且進一步在表面圖像內相異的4處所顯示水平線,得到各算術平均表面粗度Ra之數值。算出所得之5個數值之平均值,作為各樹脂層表面之算術平均表面粗度Ra值。In addition, the observation measurement range (horizontal) in the measurement of the surface shape of the sample is 100 μm×100 μm. Display the line roughness window. In the parameter setting area, after selecting JIS B 0601-1994, select the horizontal line with the measurement line button, and display the horizontal line at any place in the surface image. By pressing the OK button, the arithmetic mean surface roughness is obtained. The value of degree Ra. And further display horizontal lines at 4 different places in the surface image to obtain the numerical value of each arithmetic mean surface roughness Ra. Calculate the average value of the five numerical values obtained as the arithmetic mean surface roughness Ra value of each resin layer surface.

<1-5.解像性之評估> 對於如<1-2.樹脂層之形成>所記載的形成於可撓性印刷配線基材上之B階段狀態(半硬化狀態)之樹脂層(乾燥塗膜),如<1-4.表面粗度之評估>所記載,進行各乾燥塗膜之算術平均粗度Ra的測定後,各實施例、比較例1-1及比較例1-3之乾燥塗膜未達0.1μm。比較例1-2之乾燥塗膜的算術平均粗度Ra為0.1以上。對於此等各乾燥塗膜,首先使用金屬鹵素燈搭載之曝光裝置(HMW-680-GW20:Oak製作所製),隔著負面具以300mJ/cm 2進行圖型曝光而形成直徑150μm及200μm之開口。將具有曝光後之樹脂層的基板在90℃進行30分鐘加熱處理。 <1-5. Evaluation of resolution> Regarding the resin layer (dried) in the B-stage state (semi-cured state) formed on the flexible printed wiring substrate as described in <1-2. Formation of the resin layer> Coating film), as described in <1-4. Evaluation of Surface Roughness>, after measuring the arithmetic mean roughness Ra of each dry coating film, each of Examples, Comparative Example 1-1 and Comparative Example 1-3 The dry coating film was less than 0.1 μm. The arithmetic mean roughness Ra of the dry coating film of Comparative Example 1-2 was 0.1 or more. For each of these dried coating films, first, using an exposure device equipped with a metal halide lamp (HMW-680-GW20: manufactured by Oak Seisakusho), pattern exposure was performed at 300mJ/ cm2 through the negative plate to form openings with diameters of 150μm and 200μm. . The substrate having the exposed resin layer was heat-treated at 90° C. for 30 minutes.

其後,於30℃之1質量%的碳酸鈉水溶液中浸漬基板而進行1分鐘顯像,觀察圖型形成之狀態,評估解像性。評估基準如下述所示。Thereafter, the substrate was immersed in a 1% by mass sodium carbonate aqueous solution at 30°C to develop for 1 minute, the state of pattern formation was observed, and the resolution was evaluated. The evaluation criteria are as follows.

◎:150μm之開口圖型為形成良好。 ○:200μm之開口圖型為形成良好,但150μm之開口圖型稍不良。 ×:未曝光部雖表示顯影性,但200μm之開口圖型形成為不良(解像性不充分)。 ◎: The opening pattern of 150 μm was well formed. ○: The opening pattern of 200 μm was well formed, but the opening pattern of 150 μm was slightly poor. X: Although the unexposed portion showed developability, the opening pattern of 200 μm was poorly formed (resolution is not sufficient).

<1-6.耐熱性(焊接耐熱性)之評估> 對於如<1-3.評估基板之製作>所記載而製作之評估基板,塗布松香系助焊劑,於預先設定在260℃之焊接槽浸漬20秒(10秒×2次),觀察硬化塗膜之膨脹・剝落,評估耐熱性(焊接耐熱性)。評估基準如下述所示。 <1-6. Evaluation of heat resistance (soldering heat resistance)> For the evaluation board prepared as described in <1-3. Preparation of evaluation board>, apply rosin-based flux, dip it in a soldering bath set at 260°C for 20 seconds (10 seconds x 2 times), and observe the cured coating film Swelling and peeling, evaluation of heat resistance (soldering heat resistance). The evaluation criteria are as follows.

◎:即使浸漬10秒×2次亦未產生膨脹・剝落。 ○:即使浸漬10秒×1次亦未產生膨脹・剝落,但在2次浸漬會產生剝落。 ×:浸漬10秒×1次即產生膨脹・剝落。 ⊚: Swelling and peeling did not occur even after dipping for 10 seconds x 2 times. ◯: Swelling and peeling did not occur even after dipping for 10 seconds x 1 time, but peeling occurred after dipping twice. ×: Swelling and peeling occurred after dipping for 10 seconds × once.

<1-7.金鍍敷耐性(耐藥品性)之評估> 使用如<1-3.評估基板之製作>所記載而製作評估基板,以以下方法進行評估。 <1-7. Evaluation of Gold Plating Resistance (Chemical Resistance)> Evaluation boards were fabricated using the methods described in <1-3. Production of evaluation boards>, and evaluation was performed by the following method.

對於評估基板,使用販售品之無電解鎳鍍敷浴及無電解金鍍敷浴,在80~90℃,施予鎳5μm,金0.05μm之鍍敷,觀察基板與硬化塗膜而評估金鍍敷耐性(耐藥品性)。評估基準如下述所示。For the evaluation substrate, use the commercially available electroless nickel plating bath and electroless gold plating bath, apply nickel 5 μm, gold 0.05 μm plating at 80 ~ 90 ℃, observe the substrate and hardened coating film and evaluate the gold Plating resistance (chemical resistance). The evaluation criteria are as follows.

○:於基板與硬化塗膜之間無滲透者。 △:於基板與硬化塗膜之間確認到滲透者。 ×:硬化塗膜的一部分產生剝落者。 ◯: There is no penetration between the substrate and the cured coating film. Δ: Penetration was confirmed between the substrate and the cured coating film. ×: A part of the cured coating film peeled off.

<1-8.柔軟性(MIT試驗)> 將如<1-3.評估基板之製作>所記載而製作的各評估基板作為試驗片,使用MIT耐折疲勞試驗機D型(東洋精機製作所製),依據JIS P8115將薄膜作為紙而進行MIT試驗,評估彎曲性。具體如圖1所示,將試驗片1安裝於裝置,在負載F(0.5kgf)的負荷狀態下,將試驗片1以垂直放置於夾鉗2,折彎曲角度α為135度,速度為175cpm進行折彎曲,測定往返折彎曲次數(次)至斷裂為止。且,試驗環境為在25℃且曲率半徑設定在R=0.38mm。評估基準如以下所示。 <1-8. Flexibility (MIT test)> Each of the evaluation substrates prepared as described in <1-3. Preparation of evaluation substrates> was used as a test piece, and the MIT folding fatigue tester D-type (manufactured by Toyo Seiki Seisakusho Co., Ltd.) was used to perform MIT on the film as paper in accordance with JIS P8115. Test to evaluate bendability. Specifically as shown in Figure 1, the test piece 1 is installed in the device, under the load state of load F (0.5kgf), the test piece 1 is placed vertically on the clamp 2, the bending angle α is 135 degrees, and the speed is 175cpm Bending is carried out, and the number of times of back and forth bending (times) is measured until it breaks. Moreover, the test environment is at 25°C and the radius of curvature is set at R=0.38mm. The evaluation benchmarks are as follows.

◎:經200次以上折彎曲後,於折彎曲處的硬化塗膜並無產生裂紋。 〇:經170~199折彎曲後,同樣地無產生裂紋。 △:經150~169折彎曲後,同樣地無產生裂紋。 ×:折彎曲次數在149次以下產生裂紋。 ◎: After more than 200 times of bending, no cracks occurred in the hardened coating film at the bending position. 〇: After bending at 170 to 199°, no cracks were similarly generated. △: After bending at 150 to 169 folds, similarly, no cracks occurred. ×: Cracks occurred when the number of times of bending was 149 or less.

<1-9.貼合性> 對於如<1-2.樹脂層之形成>所記載之形成樹脂層的各可撓性印刷配線基材上之B階段狀態(半硬化狀態)的樹脂層,如<1-4.表面粗度之評估>所記載,進行各乾燥塗膜之算術平均粗度Ra的測定時,各實施例、比較例1-1及比較例1-3之乾燥塗膜未達0.1μm。比較例1-2的乾燥塗膜之算術平均粗度Ra為0.1以上。對於此等各乾燥塗膜,首先使用金屬鹵素燈搭載之曝光裝置(HMW-680-GW20:Oak製作所製),隔著負面具以300mJ/cm 2進行固體曝光。其後,在90℃進行30分鐘PEB步驟後,進行60秒顯像(30℃,0.2MPa,1質量%Na 2CO 3水溶液),藉由進行150℃×60分鐘熱硬化,製作出形成硬化塗膜的可撓性印刷配線基板(評估基板)。對於各硬化塗膜亦如<1-4.表面粗度之評估>所記載,進行各乾燥塗膜之算術平均粗度Ra的測定後,各實施例、比較例1-2及比較例1-3的乾燥塗膜為0.1μm以上1μm以下。比較例1-1的乾燥塗膜之算術平均粗度Ra未達0.1。 <1-9. Adhesion> Regarding the resin layer in the B-stage state (semi-hardened state) on each flexible printed wiring substrate forming the resin layer as described in <1-2. Formation of the resin layer>, As described in <1-4. Evaluation of Surface Roughness>, when the arithmetic mean roughness Ra of each dried coating film was measured, the dried coating films of each Example, Comparative Example 1-1, and Comparative Example 1-3 did not Up to 0.1μm. The arithmetic average roughness Ra of the dried coating film of Comparative Example 1-2 was 0.1 or more. With respect to each of these dried coating films, first, solid exposure was performed at 300 mJ/cm 2 through a negative plate using an exposure device (HMW-680-GW20: manufactured by Oak Seisakusho) equipped with a metal halide lamp. Thereafter, after the PEB step was performed at 90°C for 30 minutes, development was performed for 60 seconds (30°C, 0.2MPa, 1% by mass Na 2 CO 3 aqueous solution), and thermal curing was performed at 150°C for 60 minutes to produce a hardened form. Coated flexible printed wiring board (evaluation board). For each cured coating film, as described in <1-4. Evaluation of Surface Roughness>, after measuring the arithmetic mean roughness Ra of each dry coating film, each Example, Comparative Example 1-2 and Comparative Example 1- 3. The dry coating film is 0.1 μm or more and 1 μm or less. The arithmetic mean roughness Ra of the dried coating film of Comparative Example 1-1 was less than 0.1.

對於所得之評估基板,剪裁成每邊2cm的正方形並重疊10片,再以20、30、40、60℃之各溫度放置72小時後,確認有無貼合。評估基準如以下所示。For the obtained evaluation board, cut it into a square of 2 cm on each side and stack 10 pieces, and then leave it at each temperature of 20, 30, 40, and 60°C for 72 hours, and then check whether it is bonded. The evaluation benchmarks are as follows.

◎:在60℃無貼合 〇:在40℃以下無貼合,但在60℃稍有貼合 △:在30℃以下雖無貼合,但在40℃以上有貼合 ×:在任一溫度下皆未見到貼合 ◎: No bonding at 60°C 〇: No bonding at 40°C or lower, but slight bonding at 60°C △: Although there is no adhesion below 30°C, there is adhesion above 40°C ×: No bonding was observed at any temperature

Figure 02_image011
Figure 02_image011

表1中之成分的詳細如以下所示。The details of the components in Table 1 are as follows.

A-1:藉由上述((A)鹼溶解性之聚醯胺醯亞胺樹脂的合成)之[合成例1]所製造的聚醯胺醯亞胺樹脂含有溶液 A-2:藉由上述((A)鹼溶解性之聚醯胺醯亞胺樹脂的合成)之[合成例2]所製造的聚醯胺醯亞胺樹脂含有溶液 A-3:藉由上述((A)鹼溶解性之聚醯胺醯亞胺樹脂的合成)之[合成例3]所製造的聚醯胺醯亞胺樹脂含有溶液 PI-1:藉由上述((E)鹼溶解性之聚醯亞胺樹脂的合成)之[合成例4]所製造的鹼溶解性聚醯亞胺樹脂溶液 P7-532:聚胺基甲酸酯丙烯酸酯,酸價47mgKOH/g(共榮社化學(股)製) IRGACURE OXE02:肟系光聚合起始劑(BASF公司製) CAB-553-0.4:纖維素乙酸酯衍生物,數平均分子量20,000,20wt%DPM溶液(伊士曼化學公司製)(表1中之份數表示20wt%DPM溶液之固體成分的質量份) CAB-504-0.2:纖維素乙酸酯衍生物,數平均分子量15,000,20wt%DPM溶液(伊士曼化學公司製)(表1中之份數表示20wt%DPM溶液之固體成分的質量份) JER828:雙酚A型環氧樹脂,環氧當量190,質量平均分子量380(三菱化學(股)製) B-30:硫酸鋇(堺化學工業(股)製) A-1: Polyamide imide resin-containing solution produced by [Synthesis Example 1] of the above ((A) Synthesis of alkali-soluble polyamide imide resin) A-2: Polyamideimide resin-containing solution produced by [Synthesis Example 2] of the above ((A) Synthesis of alkali-soluble polyamideimide resin) A-3: Polyamideimide resin-containing solution produced by [Synthesis Example 3] of the above ((A) Synthesis of alkali-soluble polyamideimide resin) PI-1: Alkali-soluble polyimide resin solution produced by [Synthesis Example 4] of the above ((E) Synthesis of alkali-soluble polyimide resin) P7-532: Polyurethane acrylate, acid value 47 mgKOH/g (manufactured by Kyoeisha Chemical Co., Ltd.) IRGACURE OXE02: Oxime-based photopolymerization initiator (manufactured by BASF Corporation) CAB-553-0.4: Cellulose acetate derivative, number average molecular weight 20,000, 20wt% DPM solution (manufactured by Eastman Chemical Company) (the parts in Table 1 represent the mass parts of the solid content of the 20wt% DPM solution) CAB-504-0.2: Cellulose acetate derivative, number average molecular weight 15,000, 20wt% DPM solution (manufactured by Eastman Chemical Company) (the parts in Table 1 represent the mass parts of the solid content of the 20wt% DPM solution) JER828: Bisphenol A epoxy resin, epoxy equivalent 190, mass average molecular weight 380 (manufactured by Mitsubishi Chemical Co., Ltd.) B-30: barium sulfate (manufactured by Sakai Chemical Industry Co., Ltd.)

如表1所示,由實施例與比較例之對比可得知,其為可鹼顯像,由藉由曝光及加熱處理形成硬化膜的硬化性樹脂組成物而形成的厚度2~100μm之乾燥塗膜時,該乾燥塗膜的算術平均粗度Ra為未達0.1μm,同時該乾燥塗膜的熱硬化後之硬化膜的算術平均粗度Ra為0.1μm以上1μm以下時,所形成的樹脂層(乾燥塗膜)為解像性優異,不僅熱硬化後之硬化塗膜(硬化物)的耐熱性、金鍍敷耐性、柔軟性優異,亦確認到高溫保管後之貼合為小。As shown in Table 1, it can be seen from the comparison between the examples and the comparative examples that it is alkali-developable, and is formed of a cured resin composition with a thickness of 2 to 100 μm formed by exposure and heat treatment. When the dry coating film has an arithmetic mean roughness Ra of less than 0.1 μm, and the dried coating film has an arithmetic mean roughness Ra of the cured film after thermal curing of 0.1 μm or more and 1 μm or less, the formed resin The layer (dried coating film) is excellent in resolution, and the cured coating film (cured product) after thermosetting is excellent in heat resistance, gold plating resistance, and flexibility, and it is also confirmed that the adhesion after high-temperature storage is small.

又,由實施例1-1、1-2、1-4、1-9~1-11與實施例1-3、1-5~1-8、1-12的對比可得知,將乾燥塗膜之膜厚設定在3μm以上80μm以下,將乾燥塗膜之算術平均粗度Ra設定在未達0.05μm時,相對於乾燥塗膜之算術平均粗度Ra的熱硬化後之硬化膜的算術平均粗度Ra之比(熱硬化後之硬化膜的算術平均粗度Ra/乾燥塗膜之算術平均粗度Ra)作為6以上時,所形成的樹脂層(乾燥塗膜)之解像性大大地提高,且熱硬化後之硬化塗膜(硬化物)高溫保管後的貼合則進一步變小。Again, by the contrast of embodiment 1-1, 1-2, 1-4, 1-9~1-11 and embodiment 1-3, 1-5~1-8, 1-12, it can be known that drying When the film thickness of the coating film is set at 3 μm to 80 μm, and the arithmetic mean roughness Ra of the dry coating film is set at less than 0.05 μm, the arithmetic calculation of the cured film after thermal curing relative to the arithmetic mean roughness Ra of the dry coating film When the ratio of average roughness Ra (arithmetic average roughness Ra of cured film after thermal curing/arithmetic average roughness Ra of dry coating film) is 6 or more, the resolution of the formed resin layer (dry coating film) is greatly improved It is improved, and the adhesion of the cured coating film (cured product) after thermal curing is further reduced after high temperature storage.

[本發明之第二態樣的硬化性樹脂組成物之實施例] <2-1.實施例2-1~2-8及比較例2-1~2-2的硬化性樹脂組成物之調製> 依據下述表2所示成分組成,各添加實施例2-1~2-8及比較例2-1~2-2之硬化性樹脂組成物的材料,將此以攪拌機進行預備混合後,以3根輥混合機進行混練,調整出欲形成樹脂層的各硬化性樹脂組成物。且,表2中之值若無特別說明,其為固體成分之質量份。 [Example of the curable resin composition of the second aspect of the present invention] <2-1. Preparation of Curable Resin Compositions of Examples 2-1 to 2-8 and Comparative Examples 2-1 to 2-2> According to the component composition shown in the following Table 2, the materials of the hardening resin composition of Examples 2-1 to 2-8 and Comparative Examples 2-1 to 2-2 were added, and this was pre-mixed with a mixer, and then The 3-roll mixer performs kneading to adjust each curable resin composition to form a resin layer. In addition, unless otherwise specified, the values in Table 2 are parts by mass of solid content.

對於前述各硬化性樹脂組成物,如以下所示,形成各硬化性樹脂組成物之B階段狀態(半硬化狀態)的樹脂層(乾燥塗膜),評估顯影性(鹼溶解性)。且如後述,形成具有該樹脂層之硬化物的可撓性印刷配線基板,評估耐熱性(焊接耐熱性)、金鍍敷耐性(耐藥品性)、柔軟性及貼合性。結果如表2所示。For each curable resin composition mentioned above, a resin layer (dry coating film) in the B-stage state (semi-cured state) of each curable resin composition was formed as shown below, and developability (alkali solubility) was evaluated. And as described later, a flexible printed wiring board having a cured product of the resin layer was formed, and heat resistance (soldering heat resistance), gold plating resistance (chemical resistance), flexibility, and adhesion were evaluated. The results are shown in Table 2.

<2-2.樹脂層之形成> 準備形成有銅厚18μm之回路的可撓性印刷配線基材,使用MEC公司CZ-8100,進行前處理。其後,對於進行前處理的可撓性印刷配線基材,塗布各在實施例2-1~2-8及比較例2-1~2-2所得的各硬化性樹脂組成物使各乾燥後膜厚成為30μm。其後,在熱風循環式乾燥爐中以90℃乾燥30分鐘,形成B階段狀態(半硬化狀態)之樹脂層(乾燥塗膜)。 <2-2. Formation of resin layer> A flexible printed wiring base material with a circuit having a copper thickness of 18 μm was prepared, and pretreatment was performed using CZ-8100 from MEC Corporation. Thereafter, each of the curable resin compositions obtained in Examples 2-1 to 2-8 and Comparative Examples 2-1 to 2-2 was applied to the pretreated flexible printed wiring substrate and dried. The film thickness was 30 μm. Thereafter, it was dried at 90° C. for 30 minutes in a hot air circulation drying oven to form a resin layer (dried coating film) in a B-stage state (semi-cured state).

<2-3.評估基板之製作> 對於如上述形成樹脂層之各可撓性印刷配線基材上的B階段狀態(半硬化狀態)之樹脂層(乾燥塗膜),首先使用金屬鹵素燈搭載之曝光裝置(HMW-680-GW20:Oak製作所製),隔著負面具,以300mJ/cm 2進行圖型曝光至形成直徑200μm之開口。其後,在90℃進行30分鐘PEB步驟後,進行60秒顯像(30℃,0.2MPa,1質量%Na 2CO 3水溶液),藉由進行150℃×60分鐘熱硬化後,製作出形成經硬化的樹脂層(硬化塗膜)之可撓性印刷配線基板(評估基板)。 <2-3. Preparation of evaluation board> For the resin layer (dry coating film) in the B-stage state (semi-cured state) on each flexible printed wiring substrate with the resin layer formed as above, first mount it using a metal halide lamp The exposure device (HMW-680-GW20: manufactured by Oak Seisakusho Co., Ltd.) was subjected to pattern exposure at 300 mJ/cm 2 through the negative tool until an opening with a diameter of 200 μm was formed. Thereafter, after the PEB step was performed at 90°C for 30 minutes, development was performed for 60 seconds (30°C, 0.2MPa, 1% by mass Na 2 CO 3 aqueous solution), and after thermal curing at 150°C for 60 minutes, the formed A flexible printed wiring board (evaluation board) with a cured resin layer (cured coating film).

<2-4.顯影性(鹼溶解性)之評估> 對於如<2-2.樹脂層之形成>所記載的於可撓性印刷配線基材上形成的B階段狀態(半硬化狀態)之樹脂層(乾燥塗膜),首先使用金屬鹵素燈搭載之曝光裝置(HMW-680-GW20:Oak製作所製),隔著負面具,以300mJ/cm 2進行圖型曝光而形成直徑200μm之開口。經具有曝光後之樹脂層的基板在90℃進行30分鐘加熱處理。 <2-4. Evaluation of developability (alkali solubility)> For the B-stage state (semi-hardened state) formed on the flexible printed wiring substrate as described in <2-2. Formation of resin layer> The resin layer (dried coating film) was first pattern-exposed at 300mJ/ cm2 through a negative mask using an exposure device equipped with a metal halide lamp (HMW-680-GW20: manufactured by Oak Seisakusho) to form an opening with a diameter of 200μm. The substrate with the exposed resin layer was heat-treated at 90° C. for 30 minutes.

其後在30℃之1質量%的碳酸鈉水溶液中浸漬基板而進行1分鐘顯像,觀察圖型形成之狀態,評估顯影性(鹼溶解性)。評估基準如下述所示。Thereafter, the substrate was immersed in a 1% by mass sodium carbonate aqueous solution at 30°C to develop for 1 minute, the state of pattern formation was observed, and the developability (alkali solubility) was evaluated. The evaluation criteria are as follows.

○:曝光部顯示耐顯影性,未曝光部顯示顯影性,圖型形成良好。 ×:未曝光部顯示顯影性,但解像性圖型形成不良(解像性不充分)。 ◯: The exposed portion exhibited development resistance, the unexposed portion exhibited developability, and the pattern formation was good. ×: The unexposed part showed developability, but the resolvability pattern formation was poor (resolubility was not sufficient).

<2-5.耐熱性(焊接耐熱性)之評估> 對於如<2-3.評估基板之製作>所記載而製作的評估基板,塗布松香系助焊劑,於預先設定在260℃的焊接槽中浸漬20秒(10秒×2次),觀察硬化塗膜之膨脹・剝落,評估耐熱性(焊接耐熱性)。評估基準如下述所示。 ◎:即使進行10秒×2次浸漬亦無膨脹・剝落。 ○:即使進行10秒×1次浸漬雖無膨脹・剝落,但在第2次的浸漬產生剝落。 ×:進行10秒×1次浸漬時產生膨脹・剝落。 <2-5. Evaluation of heat resistance (soldering heat resistance)> For the evaluation board prepared as described in <2-3. Preparation of evaluation board>, apply rosin-based flux, dip it in a soldering bath set at 260°C for 20 seconds (10 seconds x 2 times), and observe the hardened coating. Swelling and peeling of the film, evaluation of heat resistance (soldering heat resistance). The evaluation criteria are as follows. ⊚: No swelling or peeling even after dipping for 10 seconds x 2 times. ◯: Even after 10 seconds of immersion once, there was no swelling and peeling, but peeling occurred in the second immersion. ×: Swelling and peeling occurred when immersion was performed for 10 seconds×1 time.

<2-6.金鍍敷耐性(耐藥品性)之評估> 使用如<2-3.評估基板之製作>所記載而製作的評估基板,依據以下方法進行評估。 <2-6. Evaluation of Gold Plating Resistance (Chemical Resistance)> Using the evaluation board produced as described in <2-3. Preparation of evaluation board>, evaluation was performed according to the following method.

對於評估基板,使用販售品之無電解鎳鍍敷浴及無電解金鍍敷浴,在80~90℃下,施予鎳5μm且金0.05μm的鍍敷,觀察基板與硬化塗膜並評估金鍍敷耐性(耐藥品性)。評估基準如下述所示。For the evaluation substrate, use the commercially available electroless nickel plating bath and electroless gold plating bath, apply nickel 5μm and gold 0.05μm plating at 80-90°C, observe and evaluate the substrate and hardened coating film Gold plating resistance (chemical resistance). The evaluation criteria are as follows.

○:於基板與硬化塗膜之間無滲透者。 △:確認到於基板與硬化塗膜之間有滲透者。 ×:於硬化塗膜之一部分產生剝落者。 ◯: There is no penetration between the substrate and the cured coating film. Δ: Permeation was confirmed between the substrate and the cured coating film. x: Part of the cured coating film peeled off.

<2-7.柔軟性(MIT試驗)> 將如<2-3.評估基板之製作>所記載而製作的各評估基板作為試驗片,使用MIT耐折疲勞試驗機D型(東洋精機製作所製),依據JIS P8115將薄膜作為紙而進行MIT試驗,評估彎曲性。具體如圖1所示,將試驗片1安裝於裝置上,負荷負載F(0.5kgf)之狀態下,將試驗片1以垂直放置於夾鉗2,折彎曲角度α為135度,速度設定在175cpm而進行折彎曲,測定往返折彎曲次數(次)至斷裂為止。且,試驗環境為在25℃且曲率半徑設定在R=0.38mm。評估基準如以下所示。 <2-7. Flexibility (MIT test)> Each of the evaluation substrates prepared as described in <2-3. Preparation of evaluation substrates> was used as a test piece, and the MIT folding fatigue tester D-type (manufactured by Toyo Seiki Seisakusho Co., Ltd.) was used to conduct MIT with a film as paper in accordance with JIS P8115. Test to evaluate bendability. Specifically as shown in Figure 1, install the test piece 1 on the device, under the state of load F (0.5kgf), place the test piece 1 vertically on the clamp 2, the bending angle α is 135 degrees, and the speed is set at It was bent at 175 cpm, and the number of times of back-and-forth bending (times) was measured until it broke. Moreover, the test environment is at 25°C and the radius of curvature is set at R=0.38mm. The evaluation benchmarks are as follows.

◎:經200次以上折彎曲後,於折彎曲處的硬化塗膜並無產生裂紋。 〇:經170~199折彎曲後,同樣地無產生裂紋。 △:經150~169折彎曲後,同樣地無產生裂紋。 ×:折彎曲次數在149次以下產生裂紋。 ◎: After more than 200 times of bending, no cracks occurred in the hardened coating film at the bending position. 〇: After bending at 170 to 199°, no cracks were similarly generated. △: After bending at 150 to 169 folds, similarly, no cracks occurred. ×: Cracks occurred when the number of times of bending was 149 or less.

<2-8.貼合性> 對於如<2-2.樹脂層之形成>所記載而形成樹脂層的各可撓性印刷配線基材上之B階段狀態(半硬化狀態)之樹脂層(乾燥塗膜),首先使用金屬鹵素燈搭載之曝光裝置(HMW-680-GW20:Oak製作所製),隔著負面具以300mJ/cm 2進行固體曝光。其後,在90℃進行30分鐘PEB步驟後,進行顯像(30℃,0.2MPa,1質量%Na 2CO 3水溶液)60秒,藉由進行150℃×60分鐘熱硬化,製造出形成經硬化之樹脂層(硬化塗膜)的可撓性印刷配線基板(評估基板)。 <2-8. Adhesion> Regarding the resin layer in the B-stage state (semi-hardened state) on each flexible printed wiring substrate on which the resin layer was formed as described in <2-2. Formation of the resin layer ( Dry the coating film), and first use an exposure device equipped with a metal halide lamp (HMW-680-GW20: manufactured by Oak Seisakusho) to perform solid exposure at 300 mJ/cm 2 through the negative tool. Thereafter, after performing the PEB step at 90°C for 30 minutes, developing (30°C, 0.2MPa, 1% by mass Na 2 CO 3 aqueous solution) for 60 seconds, and by performing thermal curing at 150°C for 60 minutes, the formed A flexible printed wiring board (evaluation board) with a cured resin layer (cured coating film).

對於所得之評估基板,剪裁成每邊2cm的正方形並重疊10片,再以20、30、40、60℃之各溫度放置72小時後,確認有無貼合。評估基準如以下所示。For the obtained evaluation board, cut it into a square of 2 cm on each side and stack 10 pieces, and then leave it at each temperature of 20, 30, 40, and 60°C for 72 hours, and then check whether it is bonded. The evaluation benchmarks are as follows.

◎:在60℃無貼合 〇:在40℃以下無貼合,但在60℃稍有貼合 △:在30℃以下雖無貼合,但在40℃以上有貼合 ×:在任一溫度下皆未見到貼合 ◎: No bonding at 60°C 〇: No bonding at 40°C or lower, but slight bonding at 60°C △: Although there is no adhesion below 30°C, there is adhesion above 40°C ×: No bonding was observed at any temperature

Figure 02_image013
表2-1中之成分的詳細如以下所示。
Figure 02_image013
The details of the components in Table 2-1 are as follows.

PI-1:上述((E)鹼溶解性之聚醯亞胺樹脂的合成)之[合成例4]所製造的鹼溶解性聚醯亞胺樹脂溶液 A-3:上述((A)鹼溶解性之聚醯胺醯亞胺樹脂的合成)之[合成例3]所製造的聚醯胺醯亞胺樹脂含有溶液 A-1:上述((A)鹼溶解性之聚醯胺醯亞胺樹脂的合成)之[合成例1]所製造的聚醯胺醯亞胺樹脂含有溶液 P7-532:聚胺基甲酸酯丙烯酸酯,酸價47mgKOH /g(共榮社化學公司製) IRGACURE OXE02:肟系光鹼產生劑(BASF公司製) CAB-553-0.4:纖維素乙酸酯衍生物,數平均分子量20,000,20wt%DPM溶液(伊士曼化學公司製)(表2中之份數表示20wt%DPM溶液之固體成分的質量份) CAB-504-0.2:纖維素乙酸酯衍生物,數平均分子量15,000,20wt%DPM溶液(伊士曼化學公司製)(表2中之份數表示20wt%DPM溶液之固體成分的質量份) CA-1:((D)纖維素衍生物的合成)之[合成例5]所製造的以甲基丙烯酸甲酯進行變性的CAB-553-0.4,數平均分子量24,000,20wt%MEK溶液(表2中之份數表示20wt%MEK溶液之固體成分的質量份) CA-2:((D)纖維素衍生物的合成)之[合成例6]所製造的以縮水甘油基甲基丙烯酸酯進行變性的CAB-553-0.4,數平均分子量25,000,20wt%MEK溶液(表2中之份數表示20wt%MEK溶液之固體成分的質量份) jER828:雙酚A型環氧樹脂,環氧當量190,質量平均分子量380(三菱化學公司製) PI-1: Alkali-soluble polyimide resin solution produced in [Synthesis Example 4] of the above ((E) Synthesis of alkali-soluble polyimide resin) A-3: Polyamideimide resin-containing solution produced in [Synthesis Example 3] of the above ((A) Synthesis of alkali-soluble polyamideimide resin) A-1: Polyamideimide resin-containing solution produced in [Synthesis Example 1] of the above ((A) Synthesis of alkali-soluble polyamideimide resin) P7-532: polyurethane acrylate, acid value 47 mgKOH/g (manufactured by Kyoeisha Chemical Co., Ltd.) IRGACURE OXE02: Oxime-based photobase generator (manufactured by BASF Corporation) CAB-553-0.4: Cellulose acetate derivative, number average molecular weight 20,000, 20wt% DPM solution (manufactured by Eastman Chemical Company) (the parts in Table 2 represent the mass parts of the solid content of the 20wt% DPM solution) CAB-504-0.2: Cellulose acetate derivative, number average molecular weight 15,000, 20wt% DPM solution (made by Eastman Chemical Co.) CA-1: CAB-553-0.4 denatured with methyl methacrylate produced in [Synthesis Example 5] of ((D) Synthesis of Cellulose Derivatives), number average molecular weight 24,000, 20wt% MEK solution (Table The parts in 2 represent the mass parts of the solid content of the 20wt% MEK solution) CA-2: CAB-553-0.4 denatured with glycidyl methacrylate produced in [Synthesis Example 6] of ((D) Synthesis of Cellulose Derivatives), number average molecular weight 25,000, 20wt% MEK solution (the parts in Table 2 represent the mass parts of the solid content of the 20wt% MEK solution) jER828: Bisphenol A epoxy resin, epoxy equivalent 190, mass average molecular weight 380 (manufactured by Mitsubishi Chemical Corporation)

如表2所示,由實施例與比較例之對比可得知,藉由硬化性樹脂組成物含有(A)鹼溶解性之聚醯胺醯亞胺樹脂、(C)熱硬化性化合物及(B)光鹼產生劑以外,亦含有(D)纖維素衍生物,所形成的樹脂層之顯影性為佳,硬化後之樹脂層不僅耐熱性、金鍍敷耐性、柔軟性優異,且確認貼合為小。As shown in Table 2, it can be known from the comparison between the examples and the comparative examples that the curable resin composition contains (A) alkali-soluble polyamideimide resin, (C) thermosetting compound and ( B) In addition to the photobase generator, (D) cellulose derivatives are also contained, and the formed resin layer has good developability, and the cured resin layer is not only excellent in heat resistance, gold plating resistance, and flexibility, but also confirmed that Combined into small.

又,由實施例2-1~2-2與實施例2-3~2-8之對比可得知,將(A)鹼溶解性之聚醯胺醯亞胺樹脂的添加量比(E)鹼溶解性之聚醯亞胺樹脂更多時,耐熱性可進一步提高。又,由實施例2-3與實施例2-7~2-8之對比可得到,藉由作為(D)纖維素衍生物使用含有式(6)所示基者時,可進一步減小貼合性,即得知貼合性評估結果為良好。又,由實施例2-3與實施例2-6之對比可得知,作為(A)鹼溶解性之聚醯胺醯亞胺樹脂,使用具有式(1)所示結構及式(2)所示結構之聚醯胺醯亞胺樹脂而亦可提高柔軟性、貼合性。Also, from the comparison of Examples 2-1 to 2-2 and Examples 2-3 to 2-8, it can be seen that the ratio of the addition amount of (A) alkali-soluble polyamideimide resin to (E) When there are more alkali-soluble polyimide resins, the heat resistance can be further improved. Also, from the comparison of Example 2-3 and Examples 2-7 to 2-8, it can be further reduced by using the group containing the group represented by formula (6) as (D) cellulose derivative. In other words, it is known that the fit evaluation result is good. Also, from the comparison of Examples 2-3 and Examples 2-6, it can be seen that as (A) polyamide imide resin with alkali solubility, use has the structure shown in formula (1) and formula (2) The polyamideimide resin with the structure shown can also improve flexibility and adhesion.

[圖1]在實施例所製作的評估基板作為試驗片而進行的MIT試驗之說明圖。[ Fig. 1 ] An explanatory diagram of an MIT test performed on an evaluation substrate produced in an example as a test piece.

Claims (14)

一種硬化性樹脂組成物,其為可鹼顯像,且藉由曝光及加熱處理而形成硬化膜的硬化性樹脂組成物,其特徵為由前述硬化性樹脂組成物形成厚度2~100μm的乾燥塗膜之情況下,前述乾燥塗膜之算術平均粗度Ra為未達0.1μm,且前述乾燥塗膜之熱硬化後的硬化塗膜之算術平均粗度Ra成為0.1μm以上1μm以下。A curable resin composition, which is alkali-developable and forms a cured film by exposure and heat treatment, characterized in that a dry coating with a thickness of 2 to 100 μm is formed from the curable resin composition In the case of a film, the dry coating film has an arithmetic mean roughness Ra of less than 0.1 μm, and the dried coating film has an arithmetic mean roughness Ra of the cured coating film after thermal curing of 0.1 μm or more and 1 μm or less. 如請求項1之硬化性樹脂組成物,其中由前述硬化性樹脂組成物形成厚度2~100μm的乾燥塗膜之情況下,前述乾燥塗膜之算術平均粗度Ra為未達0.05μm,且前述乾燥塗膜之熱硬化後的硬化塗膜之算術平均粗度Ra成為0.1μm以上0.5μm以下。The curable resin composition according to claim 1, wherein in the case of forming a dry coating film having a thickness of 2 to 100 μm from the curable resin composition, the arithmetic mean roughness Ra of the dry coating film is less than 0.05 μm, and the aforementioned The arithmetic mean roughness Ra of the cured coating film after thermal curing of the dry coating film is 0.1 μm or more and 0.5 μm or less. 如請求項1或2之硬化性樹脂組成物,其中含有(A)鹼溶解性之聚醯胺醯亞胺樹脂、(B)光鹼產生劑、(C)熱硬化性化合物與(D)纖維素衍生物。The curable resin composition according to claim 1 or 2, which contains (A) alkali-soluble polyamide imide resin, (B) photobase generator, (C) thermosetting compound and (D) fiber prime derivatives. 如請求項1之硬化性樹脂組成物,其中前述(C)熱硬化性化合物為環氧樹脂。The curable resin composition according to claim 1, wherein the aforementioned (C) thermosetting compound is an epoxy resin. 一種層合結構體,其中以如請求項1之硬化性樹脂組成物所形成的樹脂層的至少單面以薄膜經支持或保護。A laminated structure in which at least one side of a resin layer formed of the curable resin composition according to claim 1 is supported or protected by a film. 一種硬化物,其特徵為如請求項1之硬化性樹脂組成物,或如請求項5之樹脂層者。A cured product characterized by the curable resin composition as claimed in claim 1, or the resin layer as claimed in claim 5. 一種電子零件,其特徵為具有由如請求項6之硬化物所成的絕緣膜。An electronic component characterized by having an insulating film made of the cured product according to claim 6. 一種硬化性樹脂組成物,其特徵為含有(A)鹼溶解性之聚醯胺醯亞胺樹脂、(B)光鹼產生劑、(C)熱硬化性化合物與(D)纖維素衍生物。A curable resin composition is characterized by containing (A) alkali-soluble polyimide resin, (B) photobase generator, (C) thermosetting compound and (D) cellulose derivative. 如請求項8之硬化性樹脂組成物,其中前述(A)鹼溶解性之聚醯胺醯亞胺樹脂具有羧基。The curable resin composition according to claim 8, wherein the (A) alkali-soluble polyamideimide resin has a carboxyl group. 如請求項9之硬化性樹脂組成物,其中前述(A)鹼溶解性之聚醯胺醯亞胺樹脂具有羧基與酚性羥基。The curable resin composition according to claim 9, wherein (A) the alkali-soluble polyamideimide resin has a carboxyl group and a phenolic hydroxyl group. 如請求項8之硬化性樹脂組成物,其中進一步含有(E)鹼溶解性之聚醯亞胺樹脂。The curable resin composition according to claim 8, which further contains (E) an alkali-soluble polyimide resin. 如請求項8之硬化性樹脂組成物,其中前述(C)熱硬化性化合物為環氧樹脂。The curable resin composition according to claim 8, wherein the aforementioned (C) thermosetting compound is an epoxy resin. 一種硬化物,其係由如請求項8之硬化性樹脂組成物所得。A cured product obtained from the curable resin composition according to claim 8. 一種電子零件,其特徵為具有由如請求項13之硬化物所成的絕緣膜。An electronic component characterized by having an insulating film made of the cured product according to claim 13.
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