TW202246574A - Magnetic apparatus and thin film deposition equipment for adjusting magnetic field distribution - Google Patents

Magnetic apparatus and thin film deposition equipment for adjusting magnetic field distribution Download PDF

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TW202246574A
TW202246574A TW110119557A TW110119557A TW202246574A TW 202246574 A TW202246574 A TW 202246574A TW 110119557 A TW110119557 A TW 110119557A TW 110119557 A TW110119557 A TW 110119557A TW 202246574 A TW202246574 A TW 202246574A
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target
magnetic field
magnetic
substrate
fixing unit
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TWI766707B (en
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林俊成
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天虹科技股份有限公司
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Abstract

The invention provides a deposition equipment for adjusting magnetic field distribution, which includes a reaction chamber, a carrying unit, a target, a magnetic device, at least one fixed unit and at least one shielding unit. The carrying unit and the target are located in an accommodating space of the reaction chamber, wherein the carrying unit is used to carry at least one substrate, and a surface of the target faces the carrying unit and the substrate. The magnetic device is located on the other surface of the target, and forms a magnetic field in the accommodating space of the reaction chamber via the target. The fixed unit is disposed between the magnetic device and the target, and comprises an installation space for containing the shielding unit. The shielding unit is made of conductive material and is used to shield part of the magnetic field generated by the magnetic device to adjust the distribution of the magnetic field in the accommodating space.

Description

可調整磁場分布的薄膜沉積設備及其磁場調整裝置Film deposition equipment capable of adjusting magnetic field distribution and its magnetic field adjustment device

本發明有關於一種可調整磁場分布的薄膜沉積設備,可微調容置空間內的磁場分布,並可有效提高沉積在基板表面的薄膜厚度的均勻度。The invention relates to a thin film deposition device capable of adjusting the magnetic field distribution, which can fine-tune the magnetic field distribution in the accommodation space, and can effectively improve the uniformity of the thickness of the film deposited on the surface of the substrate.

化學氣相沉積(CVD)、物理氣相沉積(PVD)及原子層沉積(ALD)皆是常用的薄膜沉積設備,並普遍被使用在積體電路、發光二極體及顯示器等製程中。Chemical Vapor Deposition (CVD), Physical Vapor Deposition (PVD) and Atomic Layer Deposition (ALD) are commonly used thin film deposition equipment, and are widely used in the manufacturing processes of integrated circuits, light-emitting diodes and displays.

沉積設備主要包括一腔體及一基板承載盤,其中基板承載盤位於腔體內,並用以承載至少一基板。以物理氣相沉積為例,腔體內需要設置一靶材,其中靶材面對基板承載盤上的基板。在進行物理氣相沉積時,可將惰性氣體及/或反應氣體輸送至腔體內,分別對靶材及基板承載盤施加偏壓。The deposition equipment mainly includes a cavity and a substrate carrying tray, wherein the substrate carrying tray is located in the cavity and is used to carry at least one substrate. Taking physical vapor deposition as an example, a target needs to be set in the chamber, wherein the target faces the substrate on the substrate holding tray. During physical vapor deposition, the inert gas and/or reaction gas can be delivered into the cavity, and the bias voltage is applied to the target material and the substrate carrier respectively.

腔體內的惰性氣體因為高壓電場的作用,形成離子化的惰性氣體,離子化的惰性氣體會受到靶材上的偏壓吸引而轟擊靶材。從靶材濺出的靶材原子或分子受到基板承載盤上的偏壓吸引,並沉積在基板的表面,以在基板的表面形成薄膜。The inert gas in the cavity forms ionized inert gas due to the action of high-voltage electric field, and the ionized inert gas will be attracted by the bias voltage on the target and bombard the target. The target atoms or molecules sputtered from the target are attracted by the bias voltage on the substrate holding plate and deposited on the surface of the substrate to form a thin film on the surface of the substrate.

一般而言,靶材的上方通常會設置複數個磁鐵,其中磁鐵可相對於靶材轉動,並在靶材的下方形成磁場。靶材下方的帶電粒子會受到磁鐵的磁場作用,以螺旋的方式位移。如此可大幅提高與氣體原子碰撞的機率,進而提高濺射率、薄膜沉積的效率及均勻度。Generally speaking, a plurality of magnets are usually arranged above the target, wherein the magnets can rotate relative to the target and form a magnetic field below the target. The charged particles below the target are displaced in a helical fashion by the magnetic field of the magnet. In this way, the probability of collision with gas atoms can be greatly increased, thereby improving sputtering rate, efficiency and uniformity of film deposition.

在進行薄膜沉積製程時,如何提高基板上薄膜厚度的均勻度一直是各製程廠努力的目標。本發明提出一種可調整磁場分布的薄膜沉積設備,主要在磁力裝置及靶材之間設置至少一固定單元,其中固定單元包括至少一設置空間。至少一遮蔽單元設置在固定單元的設置空間內,並位於部分的磁力裝置及部分的靶材之間,以調整容置空間內的磁場分布。During the thin film deposition process, how to improve the uniformity of the film thickness on the substrate has always been the goal of various process factories. The present invention proposes a thin film deposition device capable of adjusting magnetic field distribution. At least one fixing unit is mainly arranged between the magnetic device and the target, wherein the fixing unit includes at least one setting space. At least one shielding unit is arranged in the installation space of the fixing unit, and is located between part of the magnetic device and part of the target, so as to adjust the magnetic field distribution in the accommodating space.

本發明的一目的,在於提供一種可調整磁場分布的薄膜沉積設備,主要包括一反應腔體、一承載盤、一靶材、一磁力裝置、一固定單元及至少一遮蔽單元。靶材及承載盤位於反應腔體的容置空間內,其中靶材的一表面面對承載盤及其承載的基板。磁力裝置設置在靶材的另一表面,並經由靶材在容置空間內形成磁場。固定單元設置在磁力裝置及靶材之間,並可將至少一遮蔽單元設置在固定單元的設置空間內。遮蔽單元用以遮擋磁力裝置產生的部分磁場,以在反應腔體的容置空間形成均勻的磁場,並有利於在基板的表面形成厚度均勻的薄膜。An object of the present invention is to provide a film deposition device with adjustable magnetic field distribution, which mainly includes a reaction chamber, a carrier plate, a target, a magnetic device, a fixing unit and at least one shielding unit. The target and the carrier are located in the accommodation space of the reaction chamber, wherein one surface of the target faces the carrier and the substrate it carries. The magnetic device is arranged on the other surface of the target, and forms a magnetic field in the accommodating space via the target. The fixing unit is arranged between the magnetic device and the target, and at least one shielding unit can be arranged in the setting space of the fixing unit. The shielding unit is used to shield part of the magnetic field generated by the magnetic device, so as to form a uniform magnetic field in the accommodation space of the reaction chamber, and is beneficial to form a film with uniform thickness on the surface of the substrate.

固定單元由不具導電特性的材質所製成,因此不會遮蔽磁力裝置產生的磁場。在實際應用時固定單元可以設置在靶材的表面,或者是固定在靶材上方的腔體,而不直接接觸靶材。透過固定單元的設置將有利於使用者裝設或拆卸遮蔽單元,或者是調整遮蔽單元遮蔽的磁場區域,有利於提高使用時的便利性。The fixing unit is made of non-conductive material, so it will not shield the magnetic field generated by the magnetic device. In practical application, the fixing unit can be arranged on the surface of the target, or be fixed in a cavity above the target without directly contacting the target. The setting of the fixing unit will facilitate the user to install or disassemble the shielding unit, or adjust the magnetic field area covered by the shielding unit, which is beneficial to improve the convenience of use.

本發明的一目的,在於提供一種可調整磁場分布的薄膜沉積設備及磁場調整裝置,主要包括一反應腔體、一承載盤、一靶材、一背板、一磁力裝置、一固定單元及至少一遮蔽單元。背板連接反應腔體,並在兩者之間形成一容置空間。承載盤及靶材位於容置空間內,其中靶材設置在背板的一表面,磁力裝置位於背板的另一表面。固定單元位於磁力裝置與背板之間,其中遮蔽單元設置在固定單元的設置空間內,並用以遮蔽磁力裝置產生的部分磁場,以調整磁力裝置在容置空間內形成的磁場分布。An object of the present invention is to provide a thin film deposition equipment and a magnetic field adjustment device that can adjust the magnetic field distribution, mainly including a reaction chamber, a carrier plate, a target, a back plate, a magnetic device, a fixing unit and at least A shielding unit. The back plate is connected with the reaction chamber and forms an accommodating space between the two. The carrier plate and the target material are located in the accommodation space, wherein the target material is arranged on one surface of the backboard, and the magnetic force device is located on the other surface of the backboard. The fixing unit is located between the magnetic device and the backboard, wherein the shielding unit is arranged in the space of the fixing unit, and is used for shielding part of the magnetic field generated by the magnetic device, so as to adjust the magnetic field distribution formed by the magnetic device in the accommodating space.

為了達到上述的目的,本發明提出一種可調整磁場分布的薄膜沉積設備,包括:一反應腔體,包括一容置空間;一承載盤,位於容置空間內,並用以承載至少一基板;一靶材,連接反應腔體的容置空間內,並包括一第一表面及一第二表面,其中第一表面及第二表面為靶材上相對的兩個表面,且靶材的第一表面面對承載盤;一磁力裝置,位於靶材的第二表面的方向;一固定單元,位於磁力裝置與靶材之間,並包括至少一設置空間;及至少一遮蔽單元,設置在固定單元的設置空間內,使得遮蔽單元位於部分磁力裝置及部分靶材之間,並遮蔽磁力裝置產生的部分磁場,其中遮蔽單元包括一導電材質。In order to achieve the above-mentioned purpose, the present invention proposes a thin film deposition device capable of adjusting the magnetic field distribution, comprising: a reaction chamber, including an accommodating space; a carrier plate, located in the accommodating space, and used to carry at least one substrate; The target is connected to the accommodation space of the reaction chamber, and includes a first surface and a second surface, wherein the first surface and the second surface are two opposite surfaces on the target, and the first surface of the target Facing the carrier plate; a magnetic device, located in the direction of the second surface of the target; a fixing unit, located between the magnetic device and the target, and including at least one setting space; and at least one shielding unit, arranged on the fixing unit The shielding unit is arranged in the space so that the shielding unit is located between part of the magnetic device and part of the target, and shields part of the magnetic field generated by the magnetic device, wherein the shielding unit includes a conductive material.

本發明提供一種磁場調整裝置,適用於一薄膜沉積設備的,包括:一靶材,包括一第一表面及一第二表面,其中第一表面及第二表面為靶材上相對的兩個表面;一磁力裝置,位於靶材的第二表面的方向;一固定單元,位於磁力裝置與靶材之間,並包括至少一設置空間;及至少一遮蔽單元,用以設置在固定單元的設置空間內,使得遮蔽單元位於部分磁力裝置及部分靶材之間,並遮蔽部分的靶材及部分的磁力裝置,其中遮蔽單元包括一導電材質。The present invention provides a magnetic field adjustment device, suitable for a thin film deposition equipment, comprising: a target, including a first surface and a second surface, wherein the first surface and the second surface are two opposite surfaces on the target ; a magnetic device, located in the direction of the second surface of the target; a fixing unit, located between the magnetic device and the target, and including at least one installation space; and at least one shielding unit, used to be arranged in the installation space of the fixing unit Inside, the shielding unit is located between part of the magnetic device and part of the target, and shields part of the target and part of the magnetic device, wherein the shielding unit includes a conductive material.

所述的可調整磁場分布的薄膜沉積設備及磁場調整裝置,包括一背板包括一第一表面及一第二表面,背板的第一表面連接靶材的第二表面,而固定單元則設置在背板的第二表面上。The thin film deposition equipment and magnetic field adjustment device with adjustable magnetic field distribution include a back plate including a first surface and a second surface, the first surface of the back plate is connected to the second surface of the target, and the fixing unit is set on the second surface of the backplane.

所述的可調整磁場分布的薄膜沉積設備及磁場調整裝置,其中遮蔽單元包括複數個凹槽或複數個穿孔。In the film deposition equipment and magnetic field adjustment device capable of adjusting magnetic field distribution, the shielding unit includes a plurality of grooves or a plurality of through holes.

所述的可調整磁場分布的薄膜沉積設備及磁場調整裝置,其中固定單元由一絕緣材質所製成。In the thin film deposition equipment and magnetic field adjustment device capable of adjusting magnetic field distribution, the fixing unit is made of an insulating material.

所述的可調整磁場分布的薄膜沉積設備及磁場調整裝置,其中固定單元為一固定支架,並包括複數個鏤空部。In the thin film deposition equipment and magnetic field adjustment device capable of adjusting magnetic field distribution, the fixing unit is a fixing bracket and includes a plurality of hollow parts.

請參閱圖1及圖2,分別為本發明可調整磁場分布的薄膜沉積設備一實施例的立體剖面示意圖、側面剖面示意圖及磁場調整裝置一實施例的俯視圖。如圖所示,可調整磁場分布的薄膜沉積設備10主要包括一反應腔體11、一承載盤13、一靶材15、一磁力裝置17、至少一固定單元16及一遮蔽單元19,其中靶材15、固定單元16、磁力裝置17及遮蔽單元19被定義為一磁場調整裝置100,如圖3所示。Please refer to FIG. 1 and FIG. 2 , which are respectively a three-dimensional cross-sectional schematic diagram, a side cross-sectional schematic diagram, and a top view of an embodiment of a magnetic field adjustment device according to an embodiment of a film deposition apparatus capable of adjusting magnetic field distribution according to the present invention. As shown in the figure, the film deposition equipment 10 with adjustable magnetic field distribution mainly includes a reaction chamber 11, a carrier plate 13, a target 15, a magnetic device 17, at least one fixing unit 16 and a shielding unit 19, wherein the target The material 15 , the fixing unit 16 , the magnetic device 17 and the shielding unit 19 are defined as a magnetic field adjusting device 100 , as shown in FIG. 3 .

反應腔體11內具有一容置空間12,用以容置承載盤13及靶材15。承載盤13用以承載至少一基板131,而靶材15則面對承載盤13及其承載的基板131。具體而言,反應腔體11可設置一設置開口,例如設置開口位於反應腔體11的上方,其中容置空間12經由設置開口連接外部。靶材15可設置或覆蓋在反應腔體11的設置開口上,並連接反應腔體11的容置空間12,使得靶材15及反應腔體11構成封閉的容置空間12。The reaction chamber 11 has an accommodating space 12 for accommodating the carrier plate 13 and the target 15 . The carrier plate 13 is used to carry at least one substrate 131 , and the target 15 faces the carrier plate 13 and the substrate 131 carried thereon. Specifically, the reaction chamber 11 may be provided with an opening, for example, the opening is located above the reaction chamber 11 , wherein the accommodating space 12 is connected to the outside through the opening. The target 15 can be set or covered on the setting opening of the reaction chamber 11 and connected to the accommodation space 12 of the reaction chamber 11 , so that the target 15 and the reaction chamber 11 form a closed accommodation space 12 .

承載盤13可相對於靶材15位移,並改變承載盤13及靶材15之間的距離。具體而言,承載盤13可以朝遠離靶材15的方向位移,並透過一機械手臂將基板131輸送至反應腔體11內並放置在承載盤13上,或者是透過機械手機將承載盤13上的基板131輸送至反應腔體11的外部。承載盤13可帶動承載的基板131朝靶材15的方向靠近,以減少承載盤13承載的基板131與靶材15之間的距離,並對基板131進行薄膜沉積。The carrier plate 13 can be displaced relative to the target material 15 , and the distance between the carrier plate 13 and the target material 15 can be changed. Specifically, the carrier plate 13 can be displaced in a direction away from the target 15, and the substrate 131 can be transported into the reaction chamber 11 and placed on the carrier plate 13 through a robot arm, or the carrier plate 13 can be placed on the carrier plate 13 through a mechanical hand. The substrate 131 is transported to the outside of the reaction chamber 11 . The carrier plate 13 can drive the carried substrate 131 towards the target 15 to reduce the distance between the substrate 131 carried by the carrier plate 13 and the target 15 , and deposit a thin film on the substrate 131 .

在本發明實施例中,可調整磁場分布的薄膜沉積設備10可以是物理氣相沉積腔體(PVD),在沉積時對容置空間12施加電場,使得容置空間12內的中性氣體原子受到電子撞擊而形成帶電的氣體離子。在靶材15及承載盤13上施加偏壓,使得氣體離子撞擊靶材15,並產生微量的靶材粒子。被撞擊產生的靶材粒子會受到承載盤13上偏壓的吸引並沉積在基板131表面,以在基板131的表面上形成薄膜。In the embodiment of the present invention, the film deposition device 10 with adjustable magnetic field distribution may be a physical vapor deposition chamber (PVD), and an electric field is applied to the accommodation space 12 during deposition, so that the neutral gas atoms in the accommodation space 12 Charged gas ions are formed by the impact of electrons. A bias voltage is applied to the target 15 and the carrier plate 13, so that the gas ions collide with the target 15 and generate a small amount of target particles. The target particles generated by the impact will be attracted by the bias voltage on the carrier plate 13 and deposited on the surface of the substrate 131 to form a thin film on the surface of the substrate 131 .

靶材15包括一第一表面151及一第二表面153,其中第一表面151及第二表面153為靶材15上相對的兩個表面,第一表面151面對承載盤13及/或基板131,例如靶材15的外觀近似圓盤狀,第一表面151為靶材15的下表面,而第二表面153則為靶材15的上表面。為了提高電漿氣體原子離子化的機率,可在靶材15的第二表面153上設置磁力裝置17,其中磁力裝置17會在靶材15的第一表面151側的容置空間12形成磁場,使得容置空間12內的帶電粒子以螺旋方式位移,增加帶電粒子的移動路徑及撞擊中性氣體原子的機率。此外磁力裝置17可連接一轉軸171,並透過轉軸171驅動磁力裝置17相對於靶材15轉動,以提高沉積在基板131表面的薄膜的均勻度。The target 15 includes a first surface 151 and a second surface 153, wherein the first surface 151 and the second surface 153 are two opposite surfaces on the target 15, and the first surface 151 faces the carrier plate 13 and/or the substrate 131 , for example, the appearance of the target 15 is approximately disc-shaped, the first surface 151 is the lower surface of the target 15 , and the second surface 153 is the upper surface of the target 15 . In order to increase the probability of plasma gas atom ionization, a magnetic device 17 can be provided on the second surface 153 of the target 15, wherein the magnetic device 17 will form a magnetic field in the accommodation space 12 on the first surface 151 side of the target 15, The charged particles in the accommodating space 12 are displaced in a helical manner, increasing the moving path of the charged particles and the probability of colliding with neutral gas atoms. In addition, the magnetic device 17 can be connected with a rotating shaft 171 , and the magnetic device 17 is driven to rotate relative to the target 15 through the rotating shaft 171 , so as to improve the uniformity of the thin film deposited on the surface of the substrate 131 .

透過磁力裝置17的設置雖然可以提高電漿氣體原子離子化的機率,進而提高其濺射率及控制沈積薄膜的均勻度。但磁力裝置17通常是由複數個磁鐵組合而成,只能透過磁鐵的排列方式或位置調整磁場的分布,進而改變基板131表面沉積的薄膜的均勻度。因此上述調整磁場分布的方式有極大的限制,不能對磁力裝置17產生的磁場進行微調,導致無法有效提高沉積在基板131表面的薄膜厚度的均勻度。The arrangement of the magnetic device 17 can increase the ionization probability of the plasma gas atoms, thereby increasing the sputtering rate and controlling the uniformity of the deposited film. However, the magnetic device 17 is usually composed of a plurality of magnets, and the distribution of the magnetic field can only be adjusted through the arrangement or position of the magnets, thereby changing the uniformity of the film deposited on the surface of the substrate 131 . Therefore, the above method of adjusting the magnetic field distribution is extremely limited, and the magnetic field generated by the magnetic device 17 cannot be fine-tuned, resulting in the inability to effectively improve the thickness uniformity of the film deposited on the surface of the substrate 131 .

為此本發明提出一種可調整磁場分布的薄膜沉積設備10,主要於靶材15的第二表面153側設置至少一固定單元16,其中固定單元16位於磁力裝置17與靶材15之間,並具有至少一設置空間162。具體而言,固定單元16由絕緣材質所製成,不會遮擋磁力裝置17產生的磁力。固定單元16可直接設置在靶材15的第二表面153,並於固定單元16與靶材15的第二表面153之間形成設置空間162。For this reason, the present invention proposes a film deposition device 10 that can adjust the magnetic field distribution, and at least one fixing unit 16 is mainly arranged on the second surface 153 side of the target 15, wherein the fixing unit 16 is located between the magnetic device 17 and the target 15, and There is at least one setting space 162 . Specifically, the fixing unit 16 is made of insulating material so as not to block the magnetic force generated by the magnetic device 17 . The fixing unit 16 can be directly disposed on the second surface 153 of the target 15 , and an installation space 162 is formed between the fixing unit 16 and the second surface 153 of the target 15 .

部分的磁力裝置17與部分的靶材15之間設置至少一遮蔽單元19,其中遮蔽單元19由導電材質所製成。具體而言,可將遮蔽單元19設置在固定單元16的設置空間162內,並透過遮蔽單元19遮擋磁力裝置17產生的部分磁場或磁力。At least one shielding unit 19 is disposed between part of the magnetic device 17 and part of the target 15 , wherein the shielding unit 19 is made of conductive material. Specifically, the shielding unit 19 can be disposed in the installation space 162 of the fixing unit 16 , and shield part of the magnetic field or magnetic force generated by the magnetic device 17 through the shielding unit 19 .

透過遮蔽單元19的設置,可遮擋磁力裝置17部分區域的磁力,以減小磁力裝置17在靶材15的第一表面151側及/或容置空間12部分區域的磁場大小,並微調磁力裝置17在容置空間12內形成的磁場分布。Through the setting of the shielding unit 19, the magnetic force of a part of the magnetic device 17 can be blocked, so as to reduce the magnetic field of the magnetic device 17 on the first surface 151 side of the target 15 and/or a part of the accommodating space 12, and fine-tune the magnetic device. 17 The magnetic field distribution formed in the accommodating space 12 .

透過固定單元16的設置,有利於使用者將至少一遮蔽單元19設置在部分的靶材15與部分的磁力裝置17之間,並以遮蔽單元19遮蔽磁力裝置17產生的部分磁場。此外亦方便使用者將遮蔽單元19由設置空間162內取出,或者是調整遮蔽單元19在設置空間162的位置,以改變遮蔽單元19所遮蔽的磁場區域,並快速地調整容置空間12內的磁場分布。Through the arrangement of the fixing unit 16 , it is beneficial for the user to arrange at least one shielding unit 19 between part of the target 15 and part of the magnetic device 17 , and use the shielding unit 19 to shield part of the magnetic field generated by the magnetic device 17 . In addition, it is also convenient for the user to take out the shielding unit 19 from the setting space 162, or adjust the position of the shielding unit 19 in the setting space 162, so as to change the magnetic field area covered by the shielding unit 19, and quickly adjust the magnetic field in the accommodating space 12. magnetic field distribution.

在本發明一實施例中,固定單元16可為板狀,如圖1及圖6所示。具體而言,反應腔體11的上方可設置一連接腔體18,其中磁力裝置17、固定單元16及遮蔽單元19位於連接腔體18內,而靶材15的第二表面153則連通連接腔體18的空間。例如固定單元16可固定在連接腔體18的內表面,並於固定單元16、靶材15及連接腔體18的內表面之間形成設置空間162,如圖1所示。在不同實施例中,亦可將固定單元16直接設置或固定在靶材15的第二表面153上,並在固定單元16與靶材15之間形成設置空間162,如圖6所示。In an embodiment of the present invention, the fixing unit 16 may be in the shape of a plate, as shown in FIGS. 1 and 6 . Specifically, a connecting cavity 18 can be arranged above the reaction cavity 11, wherein the magnetic device 17, the fixing unit 16 and the shielding unit 19 are located in the connecting cavity 18, and the second surface 153 of the target 15 is connected to the connecting cavity. Body 18 space. For example, the fixing unit 16 can be fixed on the inner surface of the connecting cavity 18 , and an installation space 162 is formed between the fixing unit 16 , the target 15 and the inner surface of the connecting cavity 18 , as shown in FIG. 1 . In different embodiments, the fixing unit 16 can also be directly arranged or fixed on the second surface 153 of the target 15 , and an installation space 162 is formed between the fixing unit 16 and the target 15 , as shown in FIG. 6 .

在本發明另一實施例中,如圖3及圖7所示,固定單元16可為固定支架,其中固定單元16包括複數個鏤空部161。固定單元16與靶材15之間形成設置空間162,並將遮蔽單元19設置在設置空間162內。In another embodiment of the present invention, as shown in FIG. 3 and FIG. 7 , the fixing unit 16 can be a fixing bracket, wherein the fixing unit 16 includes a plurality of hollow parts 161 . An installation space 162 is formed between the fixing unit 16 and the target 15 , and the shielding unit 19 is arranged in the installation space 162 .

透過微調磁力裝置17在靶材15的第一表面151側及/或容置空間12內的磁場分布,可改變沉積在基板131表面各個區域的薄膜厚度,並提高沉積在基板131表面的薄膜厚度的均勻度(U%),例如可使得基板131表面上的薄膜的均勻度小於1%,後面的實施例會說明詳細的實施方法及相關的實驗數據。By fine-tuning the magnetic field distribution of the magnetic device 17 on the first surface 151 side of the target 15 and/or in the accommodating space 12, the thickness of the film deposited on each area of the surface of the substrate 131 can be changed, and the thickness of the film deposited on the surface of the substrate 131 can be increased. The uniformity (U%), for example, can make the uniformity of the thin film on the surface of the substrate 131 less than 1%. The following examples will illustrate the detailed implementation method and related experimental data.

在本發明一實施例中,如圖4所示,遮蔽單元19可為板狀。在本發明另一實施例中,如圖5所示,本發明的遮蔽單元19具有一本體部190、至少一穿孔192及/或至少一凹槽194,其中遮蔽單元19的本體部190與穿孔192及凹槽194對磁力裝置17產生的磁力的遮擋效果皆不相同。為此透過具有穿孔192及/或凹槽194的遮蔽單元19遮擋磁力裝置17產生的磁力,可更進一步微調磁力裝置17在容置空間12內形成的磁場分布。In an embodiment of the present invention, as shown in FIG. 4 , the shielding unit 19 may be in the shape of a plate. In another embodiment of the present invention, as shown in FIG. 5 , the shielding unit 19 of the present invention has a body portion 190, at least one through hole 192 and/or at least one groove 194, wherein the body portion 190 of the shielding unit 19 and the through hole 192 and the groove 194 have different shielding effects on the magnetic force generated by the magnetic device 17 . Therefore, the magnetic force generated by the magnetic device 17 can be shielded by the shielding unit 19 having the perforation 192 and/or the groove 194 , so that the magnetic field distribution formed by the magnetic device 17 in the accommodating space 12 can be further fine-tuned.

在本發明一實施例中,如圖2所示,反應腔體11的容置空間12內可設置一擋件111,其中擋件111的一端連接反應腔體11,擋件111的另一端則形成一開口112。承載盤13可朝靶材15的方向靠近,並進入或接觸擋件111形成的開口112,其中反應腔體11、承載盤13、靶材15及擋件111會在容置空間12內區隔出一反應空間121,並在反應空間121內對承載盤13上的基板131進行薄膜沉積。此外透過遮蔽單元19微調反應空間121內各個區域的磁場大小及磁場分布,以在基板131的表面形成厚度均勻的薄膜。In an embodiment of the present invention, as shown in FIG. 2 , a stopper 111 can be provided in the accommodation space 12 of the reaction chamber 11, wherein one end of the stopper 111 is connected to the reaction chamber 11, and the other end of the stopper 111 is An opening 112 is formed. The carrier plate 13 can approach the direction of the target material 15 and enter or contact the opening 112 formed by the stopper 111, wherein the reaction chamber 11, the carrier plate 13, the target material 15 and the stopper 111 will be separated in the accommodating space 12. A reaction space 121 is created, and thin film deposition is performed on the substrate 131 on the carrier plate 13 in the reaction space 121 . In addition, the magnitude and distribution of the magnetic field in each area of the reaction space 121 are finely adjusted through the shielding unit 19 to form a thin film with uniform thickness on the surface of the substrate 131 .

在本發明一實施例中,遮蔽單元19可直接設置在靶材15的第二表面153上,並電性連接靶材15,其中靶材15不電性連接反應腔體11。在本發明另一實施例中,遮蔽單元19亦可不直接連接靶材15,並可透過接地線或接地單元接地。In an embodiment of the present invention, the shielding unit 19 can be directly disposed on the second surface 153 of the target 15 and electrically connected to the target 15 , wherein the target 15 is not electrically connected to the reaction chamber 11 . In another embodiment of the present invention, the shielding unit 19 may not be directly connected to the target 15, and may be grounded through a grounding wire or a grounding unit.

此外設置在靶材15的第二表面153側的遮蔽單元19的數量可以是複數個,並可任意排列在靶材15的第二表面153的固定單元16上。此外各個遮蔽單元19的面積或形狀可為不相同,並可在靶材15的第二表面153上排列成任意形狀的遮蔽構造。In addition, the number of shielding units 19 disposed on the second surface 153 of the target 15 may be plural, and may be arranged arbitrarily on the fixing units 16 of the second surface 153 of the target 15 . In addition, the area or shape of each shielding unit 19 can be different, and can be arranged on the second surface 153 of the target 15 to form a shielding structure of any shape.

在本發明一實施例中,設置在靶材15的第二表面153的複數個遮蔽單元19上的穿孔192及/或凹槽194的設置密度或面積為不相同,如圖5所示。In an embodiment of the present invention, the density or area of the through holes 192 and/or the grooves 194 disposed on the plurality of shielding units 19 on the second surface 153 of the target 15 are different, as shown in FIG. 5 .

在本發明一實施例中,如圖7所示,磁場調整裝置100及/或反應腔體11可包括一背板113,其中背板113包括一第一表面1131及一第二表面1133,背板113的第一表面1131連接靶材15的第二表面153,而固定單元16及/或遮蔽單元19則設置在背板113的第二表面1133上或第二表面1133的方向。此外亦可於背板113的第二表面1133或靶材15的第二表面153上設置至少一凹槽,其中遮蔽單元19以類似鑲嵌的方式設置在凹槽內,而固定單元16則覆蓋凹槽及遮蔽單元19。In an embodiment of the present invention, as shown in FIG. 7 , the magnetic field adjustment device 100 and/or the reaction chamber 11 may include a back plate 113, wherein the back plate 113 includes a first surface 1131 and a second surface 1133, and the back plate 113 includes a first surface 1131 and a second surface 1133. The first surface 1131 of the plate 113 is connected to the second surface 153 of the target 15 , and the fixing unit 16 and/or the shielding unit 19 are disposed on or in the direction of the second surface 1133 of the back plate 113 . In addition, at least one groove can also be set on the second surface 1133 of the back plate 113 or the second surface 153 of the target 15, wherein the shielding unit 19 is arranged in the groove in a similar mosaic manner, and the fixing unit 16 covers the groove. Groove and shielding unit 19.

請參閱圖8,為本發明可調整磁場分布的沉積設備的沉積方法的步驟流程圖。請配合參閱圖1及圖2,首先將一第一基板133放置在可調整磁場分布的沉積設備10的承載盤13上,如步驟21所示。具體而言,可透過一機械手臂經由反應腔體11的進出料口115將第一基板133放置在承載盤13上,而後承載盤13會帶動第一基板133朝靶材15的方向位移,並在反應腔體11、擋件111、靶材15及承載盤13之間形成反應空間121。Please refer to FIG. 8 , which is a flow chart of the steps of the deposition method of the deposition device with adjustable magnetic field distribution according to the present invention. Please refer to FIG. 1 and FIG. 2 together. First, a first substrate 133 is placed on the carrier plate 13 of the deposition device 10 with adjustable magnetic field distribution, as shown in step 21 . Specifically, the first substrate 133 can be placed on the carrier plate 13 through a robot arm through the inlet and outlet 115 of the reaction chamber 11, and then the carrier plate 13 will drive the first substrate 133 to move toward the direction of the target 15, and A reaction space 121 is formed between the reaction chamber 11 , the stopper 111 , the target 15 and the carrier plate 13 .

透過沉積設備10對第一基板133進行薄膜沉積,以在第一基板133的表面形成一薄膜,如步驟23所示。具體而言,可對反應空間121內的氣體原子施加電場,以產生帶電的氣體離子。對靶材15及承載盤13施加偏壓,使得帶電的氣體離子撞擊的靶材15以產生靶材粒子,靶材粒子會受到承載盤13上的偏壓吸引並沉積在第一基板133上,以在第一基板133的表面形成薄膜。A thin film is deposited on the first substrate 133 through the deposition device 10 to form a thin film on the surface of the first substrate 133 , as shown in step 23 . Specifically, an electric field may be applied to gas atoms in the reaction space 121 to generate charged gas ions. Applying a bias voltage to the target 15 and the carrier plate 13, so that the charged gas ions hit the target 15 to generate target particles, which will be attracted by the bias voltage on the carrier plate 13 and deposited on the first substrate 133, A thin film is formed on the surface of the first substrate 133 .

量測沉積在第一基板133表面的薄膜厚度,如步驟25所示。具體而言,可量測第一基板133表面的各個區域的薄膜厚度,以得知薄膜的均勻度。The thickness of the film deposited on the surface of the first substrate 133 is measured, as shown in step 25 . Specifically, the film thickness of each region on the surface of the first substrate 133 can be measured to obtain the uniformity of the film.

如圖9所示,為先前技術的沉積設備沉積在基板表面的薄膜厚度的分布圖,或本發明所述的沉積設備及沉積方法沉積在第一基板表面的薄膜厚度的分布圖,其中基板131或第一基板133表面沉積的薄膜電阻(RsAvg)約為47.4歐姆/平方(Ω/sq),而均勻度(Rs 2Avg-U%)為3.47%。As shown in Figure 9, it is a distribution diagram of the film thickness deposited on the surface of the substrate by the deposition equipment of the prior art, or a distribution diagram of the thickness of the film deposited on the surface of the first substrate by the deposition equipment and deposition method of the present invention, wherein the substrate 131 Or the film resistance (RsAvg) deposited on the surface of the first substrate 133 is about 47.4 ohms/square (Ω/sq), and the uniformity (Rs 2Avg-U%) is 3.47%.

在實際應用時可依據圖9所述的第一基板133上薄膜的厚度分布,將遮蔽單元19設置在部分的磁力裝置17與部分的靶材15之間的固定單元16所形成的設置空間162內,以透過遮蔽單元19遮蔽磁力裝置17產生的部分磁場,其中遮蔽單元19下方的反應空間121內的磁場較小,如步驟27所示。In practical application, according to the thickness distribution of the film on the first substrate 133 as shown in FIG. In order to shield part of the magnetic field generated by the magnetic device 17 through the shielding unit 19 , wherein the magnetic field in the reaction space 121 below the shielding unit 19 is relatively small, as shown in step 27 .

在實際應用時可將基板131及靶材15分別區分成複數個區域,其中靶材15上複數個區域分別對應基板131的複數個區域。而後依據基板131上各個區域的薄膜厚度,選擇將遮蔽單元19設置在固定單元16對應的設置空間162內,以調整基板131上各個區域的薄膜厚度。In practical applications, the substrate 131 and the target 15 can be divided into a plurality of regions, wherein the plurality of regions on the target 15 correspond to the plurality of regions of the substrate 131 . Then, according to the film thickness of each area on the substrate 131 , the shielding unit 19 is selected to be disposed in the installation space 162 corresponding to the fixing unit 16 , so as to adjust the film thickness of each area on the substrate 131 .

在本發明一實施例中,可將第一基板133上的薄膜厚度區分為複數個厚度,例如第一基板133的第一區域具有一第一厚度,而第一基板133的第二區域具有一第二厚度,其中第一厚度大於第二厚度。而後將遮蔽單元19設置在對應第一區域及/或第一厚度的磁力裝置17及靶材15之間的固定單元16的設置空間162內,以遮擋對應第一區域的磁場,例如將遮蔽單元19設置在具有第一厚度的第一區域的垂直延伸位置的靶材15。In an embodiment of the present invention, the thickness of the film on the first substrate 133 can be divided into multiple thicknesses, for example, the first region of the first substrate 133 has a first thickness, and the second region of the first substrate 133 has a thickness. A second thickness, wherein the first thickness is greater than the second thickness. Then the shielding unit 19 is arranged in the setting space 162 of the fixing unit 16 between the magnetic device 17 and the target 15 corresponding to the first region and/or the first thickness, to shield the magnetic field corresponding to the first region, for example, the shielding unit 19 The target 15 is arranged in a vertically extending position of the first region having the first thickness.

在完成上述的調整步驟後,可將一第二基板135放置在承載盤13上,並對第二基板135進行薄膜沉積。After the above adjustment steps are completed, a second substrate 135 can be placed on the susceptor 13 , and a thin film is deposited on the second substrate 135 .

如圖10所示,為本發明可調整磁場分布的沉積設備沉積在第二基板135表面的薄膜厚度的分布圖,其中沉積在第二基板135表面的薄膜電阻(RsAvg)約為45.8歐姆/平方(Ω/sq),而均勻度(Rs 2Avg-U%)為0.91%。由圖9及圖10所示的薄膜厚度分布,可清楚看出本發明所述的可調整磁場分布的沉積設備10及其沉積方法確實可有效改善沉積在基板131或第二基板135表面的薄膜均勻度。As shown in Figure 10, it is a distribution diagram of the film thickness deposited on the surface of the second substrate 135 by the deposition equipment with adjustable magnetic field distribution of the present invention, wherein the sheet resistance (RsAvg) deposited on the surface of the second substrate 135 is about 45.8 ohms/square (Ω/sq), while the uniformity (Rs 2Avg-U%) is 0.91%. From the film thickness distribution shown in Figure 9 and Figure 10, it can be clearly seen that the deposition equipment 10 and its deposition method with adjustable magnetic field distribution according to the present invention can indeed effectively improve the film deposited on the surface of the substrate 131 or the second substrate 135 Evenness.

如圖11所示,為本發明的可調整磁場分布的沉積設備10對不同的基板131或第二基板135分批進行沉積的均勻度U%及薄膜電阻的曲線圖,如圖所示,可調整磁場分布的沉積設備10經過磁場分布調整後,在相同的製程條件下沉積在基板131或第二基板135表面的薄膜電阻都能維持在44至46歐姆/平方(Ω/sq)之間,且薄膜的均勻度皆小於1%,可說明透過本發明所述的沉積設備及沉積方法,可持續並反覆在基板131的表面沉積均勻厚度的薄膜。As shown in FIG. 11 , it is a graph of the uniformity U% and sheet resistance of different substrates 131 or second substrates 135 deposited in batches by the deposition equipment 10 with adjustable magnetic field distribution of the present invention. As shown in the figure, it can be After adjusting the magnetic field distribution of the deposition equipment 10, the film resistance deposited on the surface of the substrate 131 or the second substrate 135 can be maintained at 44 to 46 ohms/square (Ω/sq) under the same process conditions, Moreover, the uniformity of the films is less than 1%, which shows that through the deposition equipment and deposition method described in the present invention, a film with a uniform thickness can be continuously and repeatedly deposited on the surface of the substrate 131 .

以上所述者,僅為本發明之一較佳實施例而已,並非用來限定本發明實施之範圍,即凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本發明之申請專利範圍內。The above is only one of the preferred embodiments of the present invention, and is not used to limit the scope of the present invention, that is, all changes and equal changes made according to the shape, structure, characteristics and spirit described in the patent scope of the present invention Modifications should be included in the patent application scope of the present invention.

10:可調整磁場分布的薄膜沉積設備 100:磁場調整裝置 11:反應腔體 111:擋件 112:開口 113:背板 1131:第一表面 1133:第二表面 115:進出料口 12:容置空間 121:反應空間 13:承載盤 131:基板 133:第一基板 135:第二基板 15:靶材 151:第一表面 153:第二表面 16:固定單元 161:鏤空部 162:設置空間 17:磁力裝置 171:轉軸 18:連接腔體 19:遮蔽單元 190:本體部 192:穿孔 194:凹槽 10: Film deposition equipment with adjustable magnetic field distribution 100: Magnetic field adjustment device 11: Reaction chamber 111: block 112: opening 113: Backplane 1131: first surface 1133: second surface 115: inlet and outlet 12:Accommodating space 121: Reaction space 13: carrying plate 131: Substrate 133: The first substrate 135: second substrate 15: target 151: first surface 153: second surface 16: fixed unit 161: hollow part 162: Set space 17: Magnetic device 171: Shaft 18: Connect the cavity 19: Masking unit 190: Body Department 192: perforation 194: Groove

[圖1]為本發明可調整磁場分布的薄膜沉積設備一實施例的立體剖面示意圖。[ FIG. 1 ] is a perspective cross-sectional schematic view of an embodiment of a thin film deposition device with adjustable magnetic field distribution according to the present invention.

[圖2]為本發明可調整磁場分布的薄膜沉積設備一實施例的側面剖面示意圖。[ Fig. 2 ] is a schematic side sectional view of an embodiment of a thin film deposition device with adjustable magnetic field distribution according to the present invention.

[圖3]為本發明磁場調整裝置一實施例的俯視圖。[ Fig. 3 ] is a top view of an embodiment of the magnetic field adjusting device of the present invention.

[圖4]為本發明磁場調整裝置的靶材及遮蔽單元一實施例的俯視圖。[ Fig. 4 ] It is a plan view of an embodiment of the target and the shielding unit of the magnetic field adjusting device of the present invention.

[圖5]為本發明磁場調整裝置的靶材及遮蔽單元又一實施例的俯視圖。[ Fig. 5 ] It is a plan view of another embodiment of the target and the shielding unit of the magnetic field adjusting device of the present invention.

[圖6]為本發明磁場調整裝置的靶材、遮蔽單元及固定單元一實施例的剖面示意圖。[ Fig. 6 ] is a schematic cross-sectional view of an embodiment of the target, the shielding unit and the fixing unit of the magnetic field adjusting device of the present invention.

[圖7]為本發明磁場調整裝置的靶材、遮蔽單元及固定單元又一實施例的剖面示意圖。[ Fig. 7 ] is a schematic cross-sectional view of another embodiment of the target, the shielding unit and the fixing unit of the magnetic field adjustment device of the present invention.

[圖8]為本發明可調整磁場分布的薄膜沉積設備的沉積方法一實施例的步驟流程圖。[ FIG. 8 ] is a flow chart of the steps of an embodiment of the deposition method of the thin film deposition equipment with adjustable magnetic field distribution according to the present invention.

[圖9]為先前技術的薄膜沉積設備沉積在基板表面的薄膜厚度的分布圖。[ Fig. 9 ] is a distribution diagram of the thickness of the film deposited on the surface of the substrate by the film deposition apparatus of the prior art.

[圖10]為本發明可調整磁場分布的薄膜沉積設備沉積在基板表面的薄膜厚度的分布圖。[ Fig. 10 ] is a distribution diagram of the thickness of the film deposited on the surface of the substrate by the thin film deposition equipment capable of adjusting the magnetic field distribution of the present invention.

[圖11]為本發明的可調整磁場分布的薄膜沉積設備對不同基板分批進行沉積的薄膜均勻度及薄膜電阻的曲線圖。[ Fig. 11 ] It is a graph of film uniformity and film resistance of different substrates deposited in batches by the thin film deposition equipment with adjustable magnetic field distribution of the present invention.

10:可調整磁場分布的薄膜沉積設備 10: Film deposition equipment with adjustable magnetic field distribution

11:反應腔體 11: Reaction chamber

12:容置空間 12:Accommodating space

13:承載盤 13: carrying plate

131:基板 131: Substrate

133:第一基板 133: The first substrate

135:第二基板 135: second substrate

15:靶材 15: target

151:第一表面 151: first surface

153:第二表面 153: second surface

16:固定單元 16: fixed unit

162:設置空間 162: Set space

17:磁力裝置 17: Magnetic device

171:轉軸 171: Shaft

18:連接腔體 18: Connect the cavity

19:遮蔽單元 19: Masking unit

Claims (10)

一種可調整磁場分布的薄膜沉積設備,包括: 一反應腔體,包括一容置空間; 一承載盤,位於該容置空間內,並用以承載至少一基板; 一靶材,連接該反應腔體的該容置空間內,並包括一第一表面及一第二表面,其中該第一表面及該第二表面為該靶材上相對的兩個表面,且該靶材的該第一表面面對該承載盤; 一磁力裝置,位於該靶材的該第二表面的方向,並用以在該容置空間內形成一磁場; 一固定單元,位於該磁力裝置與該靶材之間,並包括至少一設置空間;及 至少一遮蔽單元,設置在該固定單元的該設置空間內,使得該遮蔽單元位於部分該磁力裝置及部分該靶材之間,並遮蔽該磁力裝置產生的部分該磁場,其中該遮蔽單元包括一導電材質。 A film deposition device capable of adjusting magnetic field distribution, comprising: A reaction chamber, including an accommodating space; a carrier tray, located in the accommodating space, and used to carry at least one substrate; a target, connected to the accommodation space of the reaction chamber, and includes a first surface and a second surface, wherein the first surface and the second surface are two opposite surfaces on the target, and the first surface of the target faces the carrier plate; a magnetic device, located in the direction of the second surface of the target, and used to form a magnetic field in the accommodating space; A fixing unit is located between the magnetic device and the target, and includes at least one installation space; and At least one shielding unit is arranged in the installation space of the fixing unit, so that the shielding unit is located between part of the magnetic device and part of the target, and shields part of the magnetic field generated by the magnetic device, wherein the shielding unit includes a Conductive material. 如請求項1所述的可調整磁場分布的薄膜沉積設備,包括一背板包括一第一表面及一第二表面,該背板的該第一表面連接該靶材的該第二表面,而該固定單元則設置在該背板的該第二表面上。The film deposition equipment with adjustable magnetic field distribution as described in claim 1, comprising a back plate including a first surface and a second surface, the first surface of the back plate is connected to the second surface of the target, and The fixing unit is disposed on the second surface of the backboard. 如請求項1所述的可調整磁場分布的薄膜沉積設備,其中該遮蔽單元包括複數個凹槽或複數個穿孔。The thin film deposition device with adjustable magnetic field distribution as claimed in claim 1, wherein the shielding unit includes a plurality of grooves or a plurality of through holes. 如請求項1所述的可調整磁場分布的薄膜沉積設備,其中該固定單元由一絕緣材質所製成。The thin film deposition device with adjustable magnetic field distribution as claimed in Claim 1, wherein the fixing unit is made of an insulating material. 如請求項1所述的可調整磁場分布的薄膜沉積設備,其中該固定單元為一固定支架,並包括複數個鏤空部。The thin film deposition device with adjustable magnetic field distribution as claimed in Claim 1, wherein the fixing unit is a fixing bracket and includes a plurality of hollowed out parts. 一種磁場調整裝置,適用於一薄膜沉積設備的,包括: 一靶材,包括一第一表面及一第二表面,其中該第一表面及該第二表面為該靶材上相對的兩個表面; 一磁力裝置,位於該靶材的該第二表面的方向,並用以在該靶材的該第一表面的方向形成一磁場; 一固定單元,位於該磁力裝置與該靶材之間,並包括至少一設置空間;及 至少一遮蔽單元,用以設置在該固定單元的該設置空間內,使得該遮蔽單元位於部分該磁力裝置及部分該靶材之間,並遮蔽該磁力裝置產生的部分該磁場,其中該遮蔽單元包括一導電材質。 A magnetic field adjustment device, suitable for a thin film deposition equipment, comprising: A target, including a first surface and a second surface, wherein the first surface and the second surface are two opposite surfaces on the target; a magnetic device located in the direction of the second surface of the target and used to form a magnetic field in the direction of the first surface of the target; A fixing unit is located between the magnetic device and the target, and includes at least one installation space; and At least one shielding unit is used to be arranged in the installation space of the fixing unit, so that the shielding unit is located between part of the magnetic device and part of the target, and shields part of the magnetic field generated by the magnetic device, wherein the shielding unit Including a conductive material. 如請求項6所述的磁場調整裝置,包括一背板包括一第一表面及一第二表面,該背板的該第一表面連接該靶材的該第二表面,而該固定單元則設置在該背板的該第二表面上。The magnetic field adjustment device as described in claim 6, comprising a back plate including a first surface and a second surface, the first surface of the back plate is connected to the second surface of the target, and the fixing unit is set on the second surface of the backplane. 如請求項6所述的磁場調整裝置,其中該遮蔽單元包括複數個凹槽或複數個穿孔。The magnetic field adjustment device as claimed in claim 6, wherein the shielding unit includes a plurality of grooves or a plurality of through holes. 如請求項6所述的磁場調整裝置,其中該固定單元由一絕緣材質所製成。The magnetic field adjustment device as claimed in claim 6, wherein the fixing unit is made of an insulating material. 如請求項6所述的磁場調整裝置,其中該固定單元為一固定支架,並包括複數個鏤空部。The magnetic field adjustment device as claimed in claim 6, wherein the fixing unit is a fixing bracket and includes a plurality of hollowed out parts.
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