TW202238750A - Installation tool and installation device characterized by reducing air bubble residues and substrate damage while installing electronic components on a substrate - Google Patents
Installation tool and installation device characterized by reducing air bubble residues and substrate damage while installing electronic components on a substrate Download PDFInfo
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- TW202238750A TW202238750A TW111111553A TW111111553A TW202238750A TW 202238750 A TW202238750 A TW 202238750A TW 111111553 A TW111111553 A TW 111111553A TW 111111553 A TW111111553 A TW 111111553A TW 202238750 A TW202238750 A TW 202238750A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
- H05K13/0409—Sucking devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67144—Apparatus for mounting on conductive members, e.g. leadframes or conductors on insulating substrates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
- H01L21/67265—Position monitoring, e.g. misposition detection or presence detection of substrates stored in a container, a magazine, a carrier, a boat or the like
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
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Abstract
Description
本發明是有關於一種安裝工具及安裝裝置。The invention relates to an installation tool and an installation device.
在將作為邏輯、記憶體、圖像感測器等半導體元件的電子零件安裝在基板上時,藉由切斷形成有半導體元件的晶片而製成單片化的晶片。然後,將所述晶片一個個拾取並移送至基板來進行安裝。When mounting electronic components such as logic, memory, and image sensors on a substrate, the wafer on which the semiconductor elements are formed is cut to form individual wafers. Then, the wafers are picked up one by one and transferred to a substrate for mounting.
在此種電子零件的安裝中,有時在電子零件與基板之間殘留氣泡。若在電子零件與基板之間存在氣泡,則會連接不良、強度不足,從而導致安裝不良。為了應對這一點,在安裝電子零件時,在相對於基板壓接的安裝工具中,使電子零件彎曲並加以保持,使電子零件的一部分與基板接觸後利用彈性體進行按壓,由此以擠出電子零件與基板之間的氣體的方式進行安裝。 [現有技術文獻] [專利文獻] During mounting of such electronic components, air bubbles may remain between the electronic component and the substrate. If there are air bubbles between the electronic parts and the substrate, the connection will be poor and the strength will be insufficient, resulting in poor mounting. In order to cope with this, when mounting electronic components, the electronic components are bent and held in a mounting tool that is pressed against the substrate, and a part of the electronic component is brought into contact with the substrate and pressed with an elastic body, thereby extruding The air between the electronic parts and the substrate is mounted. [Prior art literature] [Patent Document]
[專利文獻1] 日本專利第3757193號公報 [專利文獻2]日本專利特開2003-203964號公報 [專利文獻3]日本專利特開2005-150311號公報 [Patent Document 1] Japanese Patent No. 3757193 [Patent Document 2] Japanese Patent Laid-Open No. 2003-203964 [Patent Document 3] Japanese Patent Laid-Open No. 2005-150311
[發明所欲解決之課題][Problem to be Solved by the Invention]
但是,在彈性體進行按壓的同時變形而壓潰的工具中,根據電子零件的尺寸,有時被按壓的區域不會均勻地擴展,或者無法對外緣部分施加充分的力,從而無法擠出氣泡。另外,有時會對中央部分施加過剩的按壓力而使電子零件破損。However, in a tool that deforms and crushes an elastic body while pressing, depending on the size of the electronic component, the pressed area may not spread evenly, or a sufficient force may not be applied to the outer edge, and air bubbles may not be squeezed out. . In addition, an excessive pressing force may be applied to the central portion and electronic components may be damaged.
本發明是為了解決如所述那樣的問題而完成的,其目的在於提供一種可減少在將電子零件安裝在基板上時的氣泡的殘留及基板的破損的安裝工具及安裝裝置。 [解決課題之手段] The present invention has been made to solve the above problems, and an object of the present invention is to provide a mounting tool and a mounting device capable of reducing residual air bubbles and damage to the substrate when mounting electronic components on the substrate. [Means to solve the problem]
本發明是將電子零件安裝在基板上的安裝工具,具有:保持面,以將所述電子零件彎曲並相接的方式隆起;多個開口,設置在所述保持面;以及通氣孔,與所述開口連通,藉由將內部的壓力設為負壓而將所述電子零件保持在所述保持面,藉由自靠近所述保持面的最隆起的峰部分的所述通氣孔起,依次將鄰接的所述通氣孔設為正壓,而使所述電子零件從所述保持面脫離。The present invention is a mounting tool for mounting an electronic component on a substrate, comprising: a holding surface raised so as to bend and connect the electronic component; a plurality of openings provided on the holding surface; The opening communicates with each other, and the electronic component is held on the holding surface by setting the internal pressure to a negative pressure. The adjacent air holes are set to a positive pressure to detach the electronic component from the holding surface.
本發明的安裝裝置具有所述安裝工具,且具有:工具移動機構,使所述安裝工具在交接位置與安裝位置之間往復移動並在交接位置及安裝位置升降;檢測部,檢測對所述安裝工具的接觸;以及切換部,在由所述檢測部檢測到接觸的情況下,切換對所述安裝工具的通氣孔的負壓及正壓。 [發明的效果] The installation device of the present invention has the installation tool, and has: a tool moving mechanism, which makes the installation tool reciprocate between the transfer position and the installation position and lifts up and down between the transfer position and the installation position; contact of a tool; and a switching unit that switches between negative pressure and positive pressure for a vent hole of the mounting tool when the contact is detected by the detection unit. [Effect of the invention]
根據本發明的安裝工具及安裝裝置,可減少將電子零件安裝在基板上時的氣泡的殘留及基板的破損。According to the mounting tool and the mounting device of the present invention, it is possible to reduce residual air bubbles and damage to the substrate when electronic components are mounted on the substrate.
參照附圖對實施形態的安裝裝置進行說明。再者,附圖是示意圖,各部的尺寸、比率等為了容易理解而包含誇張的部分。如圖1及圖2所示,安裝裝置1包括供給裝置10、拾取裝置20、搭載裝置30、控制裝置50,是藉由拾取裝置20將電子零件2向搭載裝置30交接,藉由搭載裝置30安裝在基板載台60的基板W上的裝置。電子零件2例如是晶片狀的零件。本實施形態中,電子零件2是將晶片分割成單片的半導體晶片。A mounting device according to an embodiment will be described with reference to the drawings. In addition, the drawings are schematic diagrams, and the dimensions, ratios, etc. of each part include exaggerated parts for easy understanding. As shown in Figures 1 and 2, the
供給裝置10是向拾取裝置20供給電子零件2的裝置。供給裝置10使作為拾取物件的電子零件2移動至供給位置P1。所謂供給位置P1,是拾取裝置20拾取作為拾取物件的電子零件2的位置。供給裝置10包括支援貼附有電子零件2的片材11的供給載台12、使供給載台12移動的載台移動機構13。作為載台移動機構13,例如可使用藉由以伺服電動機驅動的滾珠螺桿機構而使滑動器在導軌上移動的線性引導件。The
此處,貼附有電子零件2的片材11是貼附在未圖示的晶片環上的具有粘著性的晶片片材。在片材11上,電子零件2配置成矩陣(matrix)狀。本實施形態中,電子零件2以功能面露出至上方的朝上狀態配置。Here, the
供給載台12是水準支持貼附有片材11的晶片環的台。即,經由晶片環支援貼附有電子零件2的片材11。供給載台12被設置成通超載台移動機構13能夠在水準方向上移動。片材11與供給載台12一起被水準地支持,因此片材11及載置於所述片材11上的電子零件2也被設置成能夠在水準方向上移動。The
再者,如圖1及圖2所示,將水準方向中供給裝置10與搭載裝置30排列的方向稱為X軸方向,將與X軸正交的方向稱為Y軸方向。另外,將與片材11的平面正交的方向稱為Z軸方向或上下方向。所謂上方向,是以片材11的平面為邊界且載置有電子零件2的一側的方向,所謂下方向,是以片材11的平面為邊界且未載置電子零件2的一側的方向。In addition, as shown in FIGS. 1 and 2 , the direction in which the
[拾取裝置]
拾取裝置20是從供給裝置10拾取電子零件2並將拾取的電子零件2交接至搭載裝置30的中繼裝置。所述拾取裝置20包括拾取噴嘴21、噴嘴移動機構22、方向轉換部23、以及上推銷24。
[pickup device]
The pick-up
拾取噴嘴21是保持電子零件2並解除保持狀態而釋放電子零件2的筒狀的吸附噴嘴。拾取噴嘴21具有在其前端的吸附面開口的噴嘴孔。噴嘴孔與真空泵等負壓產生回路(未圖示)連通,藉由所述回路產生負壓,利用噴嘴孔吸附保持電子零件2。另外,藉由解除負壓而從拾取噴嘴21釋放電子零件2。The pick-
噴嘴移動機構22是使拾取噴嘴21在供給位置P1與交接位置P2之間往復移動且在供給位置P1及交接位置P2升降的機構。具體而言,噴嘴移動機構22包括滑動機構221、升降機構222。再者,所謂交接位置P2,是拾取裝置20將在供給位置P1拾取的電子零件2交接至作為後述的接收部發揮功能的安裝工具31的位置。The
供給位置P1及交接位置P2主要是指XY方向的位置,不一定是指Z軸方向的位置。另外,即使在是指Z軸方向的位置(高度)的情況下,其高度也具有規定的寬度。規定的寬度包括電子零件2的交接時的電子零件2的厚度、將電子零件2上推的距離、能夠吸附電子零件2的距離等。The supply position P1 and the delivery position P2 mainly refer to positions in the XY direction, and do not necessarily refer to positions in the Z-axis direction. In addition, even when referring to the position (height) in the Z-axis direction, the height has a predetermined width. The predetermined width includes the thickness of the
滑動機構221使拾取噴嘴21在供給位置P1與交接位置P2之間往復移動。此處,滑動機構221具有:與X軸方向平行地延伸且固定於支持框架221a的導軌221b、以及在導軌221b上行進的滑動器221c。雖未圖示,但滑動器221c藉由以旋轉電動機驅動的滾珠螺桿、線性電動機等而受到驅動。升降機構222使拾取噴嘴21在上下方向上移動。具體而言,升降機構222可使用藉由以伺服電動機驅動的滾珠螺桿機構而使滑動器在導軌上移動的線性引導件。即,藉由伺服電動機的驅動,拾取噴嘴21沿著Z軸方向升降。The
方向轉換部23設置在拾取噴嘴21與噴嘴移動機構22之間。此處,方向轉換部23是包括變更拾取噴嘴21的朝向的電動機等驅動源、滾珠軸承等旋轉引導件而成的致動器。所謂變更朝向,是在上下方向上旋轉0°~180°。例如,使吸附面朝向供給載台12的拾取噴嘴21在供給位置P1吸附保持電子零件2。之後,方向轉換部23以吸附面朝上的方式變更拾取噴嘴21的朝向。此時,旋轉角度為180°。The
上推銷24設置在供給裝置10的片材11的下方。上推銷24是前端尖銳的針狀構件。上推銷24以長度方向平行於Z軸方向的方式設置在支撐體241的內部。The push-up
支撐體241具有使上推銷24從其內部進出或退避至其內部的驅動機構。所述進出或退避在上下方向上進行。所述驅動機構例如包括由上下方向的導軌引導而移動的滑動器、以及驅動滑動器的氣缸或凸輪機構。The
[搭載裝置]
搭載裝置30是將從拾取裝置20接收到的電子零件2搬運至安裝位置P3並安裝在基板W上的裝置。所謂安裝位置P3,是將電子零件2安裝在基板上的位置。搭載裝置30具有安裝工具31、工具移動機構32。
[installation device]
The mounting
安裝工具31是具有作為在交接位置P2從拾取噴嘴21接收電子零件2的接收部的功能且將所述電子零件2在安裝位置P3安裝在基板W上的構件。安裝工具31保持電子零件2並在安裝後解除保持狀態而釋放電子零件2。The mounting
具體而言,如圖3的(A)、圖3的(B)所示,安裝工具31是剖面為大致長方體形狀的區塊,且具有保持面311、開口312、通氣孔313。保持面311是安裝工具31的底面,且是以電子零件2彎曲並相接的方式隆起的面。所謂彎曲,是指以不產生角的方式彎折,還包含如圖3的(B)所示在平坦面之間產生曲面而彎折那樣的、所謂的稱為屈曲那樣的實施方式。本實施形態的保持面311為山形。此處所說的山形是指角度不同的兩個平坦面在包含中央的最高頂點的峰部分平緩地連續的形狀。即,保持面311的平面形狀為矩形,長邊方向的兩側面的中央成為峰部分,將兩側面的峰部分連結的棱線成為短邊方向。再者,保持面311優選為安裝工具31由硬質的材料形成,以防止在電子零件2的安裝時的壓力下彈性變形。保持面311根據要安裝的電子零件2,平面形狀為長方形,也可為正方形。再者,如上所述,圖3的(A)~圖3的(C)及其他附圖是示意圖,為了容易理解,誇大了保持面311的隆起的程度或與其他部分的比率等。Specifically, as shown in FIG. 3(A) and FIG. 3(B) , the mounting
如圖3的(C)所示,開口312在保持面311設置有多個。多個開口312是排列成多個列而設置。此處,在保持面311為長方形的情況下,各列的方向是與其短邊平行的方向。但是,並不限定於所述方向。本實施形態中的開口312隔著設置在峰部分的一列即列[1],在保持面311的兩短邊側各設置有列[2]、列[3]此兩列。As shown in FIG. 3(C) , a plurality of
通氣孔313設置有多個,各通氣孔313的一端與各個開口312連通。多個通氣孔313藉由將孔內的壓力設為負壓而將電子零件2保持在保持面311,藉由自靠近保持面311的最隆起的峰部分的通氣孔313起,依次將鄰接的通氣孔313設為正壓,而使電子零件2從保持面311脫離。本實施形態中,從電子零件2的中央側的通氣孔313向鄰接的通氣孔313依次設為正壓。各通氣孔313的另一端與切換負壓及正壓而產生的氣壓回路(未圖示)連通。本實施形態中,各列的通氣孔313分別連接於配管及閥,以便可對每列切換負壓及正壓。此種閥用作為切換對通氣孔313的負壓及正壓的切換部發揮功能。There are
工具移動機構32使安裝工具31在交接位置P2與安裝位置P3之間往復移動並在交接位置P2與安裝位置P3升降。工具移動機構32具有滑動機構321、升降機構322。The
滑動機構321使安裝工具31在交接位置P2與安裝位置P3之間往復移動。此處,滑動機構321具有:與X軸方向平行地延伸且固定於支援框架321a上的兩根導軌321b、以及在導軌321b上行進的滑動器321c。雖未圖示,但滑動器321c藉由以旋轉電動機驅動的滾珠螺桿、線性電動機等而受到驅動。再者,雖未圖示,但滑動機構321具有使安裝工具31在Y軸方向上滑動移動的滑動機構。所述滑動機構也可包括Y軸方向的導軌與在導軌上行進的滑動器。滑動器藉由以旋轉電動機驅動的滾珠螺桿、線性電動機等而受到驅動。The
升降機構322藉由驅動能夠裝卸地設置有安裝工具31的臂,使安裝工具31在上下方向上移動。具體而言,升降機構322可使用藉由以伺服電動機驅動的滾珠螺桿機構而使滑動器在導軌上移動的線性引導件。即,藉由伺服電動機的驅動,安裝工具31沿著Z軸方向升降。進而,在升降機構322上設置有檢測對安裝工具31的接觸的檢測部322a。作為檢測部322a,可使用應變計或壓電元件等載荷感測器。The elevating
基板載台60是支援用於安裝電子零件2的基板W的台。基板載台60設置在載台移動機構61。載台移動機構61是使基板載台60在XY平面上滑動移動且將電子零件2在基板W上的安裝位置定位在安裝位置P3的移動機構。載台移動機構61例如可使用藉由以伺服電動機驅動的滾珠螺桿機構而使滑動器在導軌上移動的線性引導件。The
控制裝置50控制供給裝置10、拾取裝置20、搭載裝置30、基板載台60的啟動、停止、速度、動作時機等。即,控制裝置50是安裝裝置1的控制裝置。控制裝置50例如可藉由專用的電子回路或以規定的程式運作的電腦等實現。操作者輸入控制所需的指示或資訊的輸入裝置、用於確認裝置的狀態的輸出裝置與控制裝置50連接。輸入裝置可使用開關、觸控式螢幕、鍵盤、滑鼠等。輸出裝置可使用液晶、有機電致發光(electroluminescence,EL)等的顯示部。The
圖4是控制裝置50的功能框圖。控制裝置50具有:控制供給裝置10的供給裝置控制部51、控制拾取裝置20的上推銷控制部52及拾取噴嘴控制部53、控制搭載裝置30的安裝工具控制部54、控制基板載台60的基板載台控制部56、以及記憶部57。FIG. 4 is a functional block diagram of the
供給裝置控制部51控制供給載台12的移動。即,控制載置於片材11上的作為拾取物件的電子零件2的移動。上推銷控制部52控制上推銷24的移動。The supply
拾取噴嘴控制部53控制拾取噴嘴21的移動、即噴嘴移動機構22及方向轉換部23的動作。另外,拾取噴嘴控制部53控制與噴嘴孔21b連通的負壓產生回路,控制電子零件2的保持及釋放。The pick-up
安裝工具控制部54控制安裝工具31的移動、即工具移動機構32的動作。另外,安裝工具控制部54控制與安裝工具31的通氣孔313連通的氣壓回路,切換各列的開口312的負壓及正壓,來控制電子零件2的保持及釋放。另外,安裝工具控制部54根據利用檢測部322a進行的接觸檢測,來控制通氣孔313的負壓與正壓的切換。基板載台控制部56控制基板載台60的移動、即載台移動機構61的動作。The installation
記憶部57是包括作為記錄媒體的各種記憶體(硬碟驅動器(Hard Disk Drive,HDD)或固態驅動器(Solid State Drive,SSD)等)、記錄媒體與外部的介面的記憶裝置。記憶部57中預先記憶有安裝裝置1的動作所需的資料、程式,且記憶安裝裝置1的動作所需的資料。所謂所述所需資料,例如是供給位置P1、交接位置P2、安裝位置P3的位置座標、各移動機構的位置座標。所述各移動機構基於這些座標進行各結構的移動控制。另外,在記憶部57中記憶有將安裝工具31的通氣孔313的列中的哪一列從負壓切換為正壓的時機。The
[動作]
對如以上所述那樣的安裝裝置1的動作進行說明。首先,拾取裝置20從供給裝置10拾取電子零件2,並將所述電子零件2交接至搭載裝置30。即,利用拾取裝置20使拾取噴嘴21移動至上推銷24所在的供給位置P1,使拾取噴嘴21的噴嘴孔21b與上推銷24相向。
[action]
The operation of the mounting
另一方面,供給裝置10使供給載台12移動,使作為拾取物件的電子零件2位於供給位置P1。之後,使拾取噴嘴21下降而使吸附面與供給位置P1的電子零件2抵接來吸附電子零件2。繼而,在保持電子零件2的狀態下使拾取噴嘴21上升,同時利用上推銷24上推電子零件2,由此在從片材11上剝落電子零件2的同時拾取電子零件2。On the other hand, the
拾取裝置20藉由方向轉換部23使拾取噴嘴21反轉。即,使拾取噴嘴21的朝向在上下方向上旋轉180°,使拾取噴嘴21的吸附面朝向上方。再者,反轉動作也可在從供給位置P1至交接位置P2之間的任意地點進行。The pick-up
拾取裝置20藉由噴嘴移動機構22使拾取的電子零件2移動至交接位置P2。搭載裝置30的安裝工具31藉由工具移動機構32而移動至交接位置P2並待機,安裝工具31的保持面311經由電子零件2而與拾取噴嘴21的噴嘴孔21b相向。The pick-up
然後,在使安裝工具31向位於交接位置P2的拾取噴嘴21下降,使負壓作用於安裝工具31的通氣孔313而保持電子零件2後,拾取噴嘴21解除負壓,由此從拾取噴嘴21向安裝工具31交接電子零件2。由此,電子零件2以仿照保持面311的隆起的方式彎曲並被吸附保持。Then, after the mounting
之後,安裝工具31向安裝位置P3移動,將電子零件2安裝在基板W上。參照圖5的流程圖、圖6的動作說明圖來對所述安裝動作進行說明。首先,安裝工具31移動至安裝位置P3,如圖6的(A)所示,由安裝工具31保持的電子零件2與基板W相向(步驟S01)。然後,安裝工具31下降,而使電子零件2接近基板W(步驟S02)。Thereafter, the mounting
當安裝工具31的檢測部322a檢測到電子零件2與基板W的接觸時(步驟S03的是(YES)),安裝工具31停止下降(步驟S04)。然後,自通氣孔313的一部分起,依次停止負壓,並且設為正壓,由此使電子零件2脫離而安裝在基板W上。即,按照圖3的(A)~圖3的(C)所示的列[1]、列[2]、列[3]的順序切換為正壓,從開口312進行吹風(步驟S05~步驟S07)。When the
此時,如圖6的(B)、圖6的(C)、圖6的(D)所示,通氣孔313的多個列中與保持面311的最隆起的峰部分對應的電子零件2的部分最初與基板W相接,從所述峰部分的列向鄰接的列依次從負壓(圖中塗白的箭頭)切換為正壓(圖中塗黑的箭頭)。由此,彎曲的電子零件2從峰部分向外側,逐漸以仿照基板W的平坦面的方式脫離,因此氣泡在被排除至外側的同時被安裝在基板W上。安裝後,如圖6的(E)所示,安裝工具31上升,殘留電子零件2而從基板W退避(步驟S08)。At this time, as shown in FIG. 6(B), FIG. 6(C), and FIG. 6(D), the
[效果]
(1)本實施形態是將電子零件2安裝在基板W上的安裝工具31,具有:保持面311,以電子零件2彎曲並相接的方式隆起;多個開口312,設置在保持面311;以及多個通氣孔313,分別與多個開口312連通地設置,多個通氣孔313藉由將內部的壓力設為負壓而將電子零件2保持在保持面311,藉由自靠近保持面311的最隆起的峰部分的通氣孔313起,依次將鄰接的通氣孔313設為正壓,而使電子零件2從保持面311脫離。
[Effect]
(1) This embodiment is a mounting
另外,本實施形態的安裝裝置1具有安裝工具31,且具有:工具移動機構32,使安裝工具31在交接位置與安裝位置之間往復移動並在交接位置及安裝位置升降;檢測部322a,檢測對安裝工具31的接觸壓;以及切換部,在由檢測部322a檢測到接觸的情況下,切換對安裝工具31的通氣孔313的負壓及正壓。In addition, the mounting
因此,自電子零件2藉由負壓而彎曲並保持在保持面311的狀態,依次將通氣孔設為正壓,由此在電子零件2以仿照基板W的方式成為平坦的過程中,在排出氣泡的同時進行安裝。由此,可抑制氣泡殘留在電子零件2與基板W之間,從而安裝不良減少。由於是利用電子零件2自身的彎曲復原來安裝,因此按壓力不偏向而是均勻地發揮作用,可均勻地擠出氣泡,並且也可減少電子零件2的破損。Therefore, since the
(2)多個開口312是排列成多個列而形成。因此,藉由對每列依次將負壓切換為正壓,可在防止對電子零件2的一部分施加過大的力的同時,使彎曲部恢復為平坦地進行安裝。(2) A plurality of
(3)自多個通氣孔313中靠近保持面311的最隆起的峰部分的通氣孔313起,依次將鄰接的通氣孔313設為正壓。因此,可自電子零件2首先與基板W接觸的部分起,逐漸向外緣與基板W接觸而排出氣泡。再者,藉由將各列設為與短邊方向平行,可在長方形形狀的電子零件2容易變形的長邊方向上產生彎曲。(3) From among the plurality of vent holes 313 , the adjacent vent holes 313 are set to positive pressure sequentially from the
(4)保持面311為山形。因此,藉由夾著中央的峰部分向兩側的外緣基板W逐漸變得平坦,在彎曲從電子零件2的中央恢復為平坦的同時與基板W相接的距離變短即可,因此捲入氣泡的擔憂也少。進而,藉由在保持面311的長邊形成山形,將連結峰部分的棱線設為短邊方向,在電子零件2的長邊方向上產生彎曲,因此電子零件2容易仿照保持面311。再者,也可將連結峰部分的棱線設置在保持面311的任一邊上。例如,在一端的短邊上設置棱線的情況下,藉由從一端向另一端依次設為正壓,電子零件2從一端向另一端與基板W相接。即使在此情況下,也可獲得可在排除氣泡的同時減少電子零件2的破損的效果。電子零件2不產生彎曲,相應地進一步減少破損之虞。例如,在如圖3的(C)那樣設置有開口312的列的情況下,自一端側的列[3]起,按照列[2]、列[1]、另一端側的列[2]、列[3]的順序從負壓切換為正壓。(4) The holding
[變形例]
本實施形態也能夠應用如下的變形例。
(1)保持面311也可為曲面。例如,如圖7所示,保持面311也可為如圓筒的側面的一部分那樣隆起的形狀。再者,所謂此處所說的圓筒的側面的一部分,也包含剖面為圓形、橢圓形、圓角長方形、跑道形的筒狀體的一部分的情況。由此,電子零件2的彎曲變得平緩,從而可抑制對電子零件2的影響。再者,所述實施方式中,在連結峰部分的棱線部分設置有開口312。但是,開口312未必需要設置在棱線上,也可設置在其附近。藉由自各開口312的通氣孔313中靠近棱線的地方起,依次從負壓設為正壓,可獲得與所述同樣的效果。另外,即使在此種曲面的情況下,也可將棱線部分設置在保持面311的任一邊上。
[modified example]
This embodiment can also apply the following modified examples.
(1) The holding
(2)在安裝工具31從拾取噴嘴21接收電子零件2時,也可自保持面311的一部分通氣孔313起,依次將鄰接的通氣孔313設為負壓。即,在安裝工具31接收電子零件2時,即使要使電子零件2仿照保持面311彎曲,若一部分浮起或偏靠,則產生無法進行電子零件2的位置識別等問題。另外,若要在產生電子零件2的浮起或偏靠的狀態下進行安裝,則在沿著外緣離開棱線時,有產生時機的偏移而捲入氣泡的可能性。(2) When the mounting
例如,可自多個通氣孔313中靠近保持面311的最隆起的峰部分的通氣孔313起,依次將鄰接的通氣孔313設為負壓。更具體而言,如圖8的(A)所示,當安裝工具31的保持面311接近電子零件2,檢測部322a檢測到接觸時,如圖8的(B)~圖8的(D)所示,自開口312的列[1]起,依次將列[2]、列[3](參照圖3的(B))設為負壓。由此,可以仿照保持面311的方式使電子零件2逐漸彎曲,同時安裝工具31從拾取噴嘴21接收電子零件2,因此抑制浮起或偏靠,從而可防止無法進行位置識別。另外,由於浮起或偏靠減少,因此在安裝電子零件2時,難以產生脫離的時機的偏移,可減少捲入氣泡的可能性。For example, the adjacent vent holes 313 may be set to negative pressure sequentially from the
[其他實施形態] 本發明並不限定於所述實施形態,也包含下述所示的其他實施形態。另外,本發明也包含將所述實施形態及下述其他實施形態全部或任意組合後的形態。進而,可在不脫離發明的範圍內對這些實施形態進行各種省略或置換、變更,其變形也包含在本發明中。 [Other Embodiments] The present invention is not limited to the above-described embodiments, and includes other embodiments described below. In addition, the present invention also includes all or arbitrary combinations of the aforementioned embodiments and other embodiments described below. Furthermore, various omissions, substitutions, and changes can be made to these embodiments without departing from the scope of the invention, and the modifications are also included in the present invention.
1:安裝裝置
2:電子零件
10:供給裝置
11:片材
12:供給載台
13:載台移動機構
20:拾取裝置
21:拾取噴嘴
21b:噴嘴孔
22:噴嘴移動機構
23:方向轉換部
24:上推銷
30:搭載裝置
31:安裝工具
32:工具移動機構
50:控制裝置
51:供給裝置控制部
52:上推銷控制部
53:拾取噴嘴控制部
54:安裝工具控制部
56:基板載台控制部
57:記憶部
60:基板載台
61:載台移動機構
221、321:滑動機構
221a、321a:支持框架
221b、321b:導軌
221c、321c:滑動器
222、322:升降機構
241:支撐體
311:保持面
312:開口
313:通氣孔
322a:檢測部
P1:供給位置
P2:交接位置
P3:安裝位置
S01、S02、S03、S04、S05、S06、S07、S08:步驟
W:基板
[1]、[2]、[3]:列
1: Install the device
2: Electronic parts
10: Supply device
11: sheet
12: Supply carrier
13: Stage moving mechanism
20: Pickup device
21: Pick up the nozzle
21b: Nozzle hole
22: Nozzle moving mechanism
23: Direction conversion department
24: Upsell
30: Mounting device
31: Installation tool
32: Tool moving mechanism
50: Control device
51: Supply device control unit
52: Upsell control department
53: Pick up nozzle control unit
54: Install Tool Control
56: Substrate carrier control unit
57: memory department
60: Substrate carrier
61:
圖1是表示實施形態的安裝裝置的正視圖。 圖2是表示實施形態的安裝裝置的平面圖。 圖3的(A)~圖3的(C)是表示實施形態的安裝工具的側視圖(A)、剖面圖(B)、底視圖(C)。 圖4是實施形態的控制裝置的功能框圖。 圖5是表示安裝實施形態的電子零件的順序的流程圖。 圖6的(A)~圖6的(E)是表示實施形態的電子零件的安裝實施方式的說明圖。 圖7是表示安裝工具的變形例的剖面圖。 圖8的(A)~圖8的(D)是表示利用安裝工具進行的電子零件的接收實施方式的說明圖。 Fig. 1 is a front view showing a mounting device according to an embodiment. Fig. 2 is a plan view showing the mounting device of the embodiment. 3(A) to 3(C) are a side view (A), a cross-sectional view (B), and a bottom view (C) showing the mounting tool according to the embodiment. Fig. 4 is a functional block diagram of the control device according to the embodiment. Fig. 5 is a flow chart showing the procedure for mounting the electronic components of the embodiment. 6(A) to 6(E) are explanatory diagrams showing an embodiment of mounting electronic components according to the embodiment. Fig. 7 is a cross-sectional view showing a modified example of the mounting tool. 8(A) to 8(D) are explanatory diagrams showing an embodiment of receiving electronic components using a mounting tool.
2:電子零件 2: Electronic parts
31:安裝工具 31: Installation tool
311:保持面 311: keep surface
312:開口 312: opening
313:通氣孔 313: ventilation hole
[1]、[2]、[3]:列 [1], [2], [3]: columns
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KR (1) | KR20220135189A (en) |
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---|---|---|---|---|
JP3310896B2 (en) * | 1997-02-06 | 2002-08-05 | 株式会社ピーエフユー | Flip chip mounting apparatus and bare chip mounting method |
DE50112340D1 (en) | 2001-12-21 | 2007-05-24 | Unaxis Int Trading Ltd | Gripping tool for mounting semiconductor chips |
JP3757193B2 (en) | 2002-06-19 | 2006-03-22 | 三井化学株式会社 | Semiconductor chip bonding method and apparatus |
JP2005150311A (en) | 2003-11-13 | 2005-06-09 | Nec Machinery Corp | Chip mounting method and apparatus thereof |
US7650688B2 (en) * | 2003-12-31 | 2010-01-26 | Chippac, Inc. | Bonding tool for mounting semiconductor chips |
JPWO2016084678A1 (en) * | 2014-11-26 | 2017-08-31 | 東レ株式会社 | Collet and light emitting device manufacturing apparatus and manufacturing method |
JP6307729B1 (en) * | 2016-11-30 | 2018-04-11 | 株式会社新川 | Bonding apparatus and bonding method |
-
2021
- 2021-03-29 JP JP2021055398A patent/JP2022152575A/en active Pending
-
2022
- 2022-03-23 CN CN202210290569.0A patent/CN115132614A/en active Pending
- 2022-03-24 KR KR1020220036594A patent/KR20220135189A/en not_active Application Discontinuation
- 2022-03-28 TW TW111111553A patent/TWI817416B/en active
Also Published As
Publication number | Publication date |
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TWI817416B (en) | 2023-10-01 |
KR20220135189A (en) | 2022-10-06 |
CN115132614A (en) | 2022-09-30 |
JP2022152575A (en) | 2022-10-12 |
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