TW202233465A - Dust collection system of contact-type busbar overhead hoist transfer (OHT) capable of performing various health management functions for dust collecting motor to actively protect dust collecting motor - Google Patents
Dust collection system of contact-type busbar overhead hoist transfer (OHT) capable of performing various health management functions for dust collecting motor to actively protect dust collecting motor Download PDFInfo
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Abstract
Description
本發明係屬高架搬運車(Overhead Hoist Transfer,OHT)之技術領域,尤指其技術上提供一種接觸式電軌高架搬運車(OHT)集塵系統,透過在高架搬運車(OHT)上裝設分散式之落塵偵測模組來判斷並監控落塵量;藉由在集塵馬達裝設電流偵測檢知,進行各項集塵馬達之健康管理功能,達到主動式保護集塵馬達之功效。 The invention belongs to the technical field of Overhead Hoist Transfer (OHT), in particular, it technically provides a contact type electric rail overhead transport vehicle (OHT) dust collection system. The distributed dust detection module is used to judge and monitor the amount of dust falling; by installing current detection and detection in the dust collection motor, various dust collection motor health management functions are performed to achieve the effect of active protection of the dust collection motor.
近年來全球半導體產業競爭激烈,除了先進製程技術日新月異,工廠智能化也需與時俱進,高架搬運車(OHT)能有效地利用廠房立體空間,在不占用人員走道的前提下,將無塵室內的空間使用率最大化。此一系統原先被廣泛的使用在12吋半導體前段晶圓廠內之物料搬送,惟半導體產業後段封裝與測試製程亦有感於人力需求孔急,為節省人力亦紛紛跟進採用高架搬運車(OHT)。 In recent years, the competition in the global semiconductor industry has been fierce. In addition to the rapid development of advanced process technology, factory intelligence also needs to keep pace with the times. Overhead trucks (OHT) can effectively use the three-dimensional space of the factory, and will be dust-free without occupying personnel aisles. Indoor space utilization is maximized. This system was originally widely used for material handling in 12-inch semiconductor front-end fabs, but the back-end packaging and testing process in the semiconductor industry also felt the need for manpower. OHT).
按,習知高架搬運車(OHT)可區分為非接觸(High Efficiency Inductive Power Distribution Technology,HID)式高架搬運車(OHT)及接觸式電軌高架搬運車(OHT)二 種類型,非接觸(HID)式高架搬運車(OHT)主要透過非接觸式供電來提供高架搬運車(OHT)行進動力之使用,因供電設備與高架搬運車(OHT)未產生實體接觸的情形,所以較不容易產生微粒或落塵,藉由此無接觸的特性來達到減少落塵,得以實現落塵量少的功能。所以習知非接觸(HID)式高架搬運車(OHT)的優點包括:(1)落塵量少。(2)不會產生火花現象。(3)具有模組化的型式,但亦具有如下述的缺點:(1)設備價格昂貴。(2)後續維護設備成本高(需要更換電力轉換部件)。(3)沒有針對落塵在行進中或動作中進行偵測。 According to the above, conventional overhead trucks (OHT) can be divided into non-contact (High Efficiency Inductive Power Distribution Technology, HID) type overhead trucks (OHT) and contact rail overhead trucks (OHT) two Type, non-contact (HID) type overhead truck (OHT) mainly provides the use of overhead truck (OHT) traveling power through non-contact power supply, because the power supply equipment does not have physical contact with the overhead truck (OHT) , so it is less likely to generate particles or dust. With this non-contact feature, it can reduce dust and achieve the function of less dust. Therefore, the advantages of the conventional non-contact (HID) type overhead truck (OHT) include: (1) less dust fall. (2) There will be no spark phenomenon. (3) It has a modular type, but it also has the following disadvantages: (1) The equipment is expensive. (2) The cost of subsequent maintenance equipment is high (power conversion components need to be replaced). (3) There is no detection of falling dust while traveling or in motion.
習知接觸式電軌高架搬運車(OHT),係透過集電弓接觸到電軌後產生電力提供高架搬運車(OHT)行進使用,高架搬運車(OHT)在行進過程中會因為接觸產生落塵現象。因此,習知接觸式電軌高架搬運車(OHT)其優點為:(1)設備價格低廉。(2)後續維護成本低。(3)具有模組化的型式,惟其缺點為:(1)落塵量高。(2)有產生火花風險。(3)沒有針對落塵在行進中或動作中進行偵測。 The conventional contact-type electric rail overhead truck (OHT) is used to generate electricity after contacting the electric rail through the pantograph to provide the overhead truck (OHT) to travel. The overhead truck (OHT) will produce dust due to contact during the travel Phenomenon. Therefore, the advantages of the conventional contact-type overhead transport vehicle (OHT) are: (1) The equipment is inexpensive. (2) The follow-up maintenance cost is low. (3) It has a modular type, but its disadvantages are: (1) The amount of dust falling is high. (2) There is a risk of sparks. (3) There is no detection of falling dust while traveling or in motion.
習知針對接觸式電軌落塵之管控落塵方式有:(1)採用集塵系統:其使用市售吸塵器集塵,優點為可將落塵做集中,缺點包括:(a)落塵區域未設有對應的感測檢知。(b)驅動馬達部份未設有對應的感測檢知。(c)集塵濾心部份未設有對應的感測檢知。(2)採用落塵鈑金遮片:使用鈑金形式做遮蔽,優點為可將落塵量集中,缺點為落塵 區域未設有對應的感測檢知。 The conventional methods for controlling dust falling from contact rails are as follows: (1) Using a dust collection system: it uses a commercially available vacuum cleaner to collect dust. The advantage is that the falling dust can be concentrated. sensing detection. (b) There is no corresponding sensing detection in the driving motor part. (c) There is no corresponding sensing detection in the dust collecting filter. (2) Use sheet metal mask for dust fall: use sheet metal form for masking, the advantage is that the amount of dust falling can be concentrated, and the disadvantage is that the dust fall There is no corresponding sensing detection in the area.
是以,針對上述習知高架搬運車(OHT)結構所存在之問題點,如何開發一種更具理想實用性之創新結構,實消費者所殷切企盼,亦係相關業者須努力研發突破之目標及方向。 Therefore, how to develop a more ideal and practical innovative structure in view of the problems existing in the above-mentioned conventional Overhead Truck (OHT) structure is what consumers are eagerly looking forward to. direction.
有鑑於此,發明人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。 In view of this, the inventor has been engaged in the manufacturing, development and design of related products for many years, aiming at the above-mentioned goals, after detailed design and careful evaluation, finally came up with a practical invention.
習知高架搬運車(OHT),針對落塵區域未設有對應的感測檢知,驅動馬達部份未設有對應的感測檢知,集塵濾心部份未設有對應的感測檢知,導致驅動馬達易故障及落塵汙染生產環境,嚴重影響產品品質及生產效率,實有加以改良的必要。 Conventional overhead trucks (OHT) have no corresponding sensing detection for the dust-falling area, no corresponding sensing detection for the driving motor part, and no corresponding sensing detection for the dust collecting filter part. It is known that the drive motor is prone to failure and dust pollution pollutes the production environment, which seriously affects product quality and production efficiency, and it is necessary to improve it.
為改善上述之問題,本發明提供一種接觸式電軌高架搬運車(OHT)集塵系統,係包含有:一電軌軌道,該電軌軌道設置於廠房之高架位置,至少一高架搬運車(OHT)可運行地組設於該電軌軌道上,對應至少一該高架搬運車(OHT)上方設有至少一集電弓,至少一該集電弓與該電軌軌道內的電軌導通電流,其組成一接觸式電軌。 In order to improve the above-mentioned problems, the present invention provides a dust collection system for a contact type electric rail overhead transport vehicle (OHT), which includes: an electric rail track, the electric rail track is arranged at the elevated position of the factory building, and at least one overhead transport vehicle ( OHT) is operably assembled on the electric rail track, and at least one pantograph is arranged above at least one of the overhead transport vehicles (OHT), and at least one of the pantographs conducts current with the electric rail in the electric rail track. , which constitutes a contact rail.
至少一集塵系統總成,對應至少一該高架搬運 車(OHT)上設有至少一集塵系統總成,該集塵系統總成包含設有複數個集塵馬達、一落塵偵測模組、一輸出模組及一分析模組相互電連結,該輸出模組及該分析模組直接訊號連結外部之一中央控制分析系統,各該集塵馬達裝設於該高架搬運車(OHT)上方,用以清除該接觸式電軌所產生的微粒及粉塵,該集塵馬達內設一集塵濾心、一電流偵測檢知及一驅動模組,該落塵偵測模組包含設有複數個偵測檢知,各該偵測檢知分別固設於該高架搬運車(OHT)之殼體上,該驅動模組啟動該集塵馬達,該落塵偵測模組進行偵測落塵,同時該電流偵測檢知監控該集塵馬達電流,並判斷該集塵馬達電流是否超過該分析模組的最大電流定義值MAX(A),如無過載現象則該集塵濾心可持續使用,如有過載問題則可能為該集塵馬達損壞或該集塵濾心阻塞。 At least one dust collection system assembly, corresponding to at least one of the overhead handling The vehicle (OHT) is provided with at least one dust collection system assembly, and the dust collection system assembly includes a plurality of dust collection motors, a dust detection module, an output module and an analysis module that are electrically connected to each other. The output module and the analysis module are directly connected to an external central control analysis system. Each of the dust collecting motors is installed above the overhead transport vehicle (OHT) to remove the particles and particles generated by the contact rail. Dust, the dust collecting motor is provided with a dust collecting filter, a current detection detection and a drive module, the dust detection module includes a plurality of detection detections, each of the detection detections is fixed separately Set on the housing of the overhead transport vehicle (OHT), the driving module activates the dust collecting motor, the dust falling detection module detects falling dust, and at the same time, the current detection detection monitors the current of the dust collecting motor, and Determine whether the current of the dust collecting motor exceeds the maximum current definition value MAX(A) of the analysis module. If there is no overload phenomenon, the dust collecting filter can continue to be used. If there is an overload problem, the dust collecting motor may be damaged or the The dust filter is clogged.
前述之接觸式電軌高架搬運車(OHT)集塵系統,其中各該集塵馬達設置於該高架搬運車(OHT)殼體上方的兩側。 In the above-mentioned dust collecting system of the contact type electric rail overhead transport vehicle (OHT), each of the dust collecting motors is arranged on both sides above the housing of the overhead transport vehicle (OHT).
前述之接觸式電軌高架搬運車(OHT)集塵系統,其中各該偵測檢知分別固設於該高架搬運車(OHT)殼體下方兩側之內壁或該集電弓下方之該高架搬運車(OHT)殼體上。 In the above-mentioned dust collection system of contact type electric rail overhead transport vehicle (OHT), each of the detection detections is respectively fixed on the inner walls of the two sides below the overhead transport vehicle (OHT) shell or the underside of the pantograph. On the Overhead Truck (OHT) housing.
前述之接觸式電軌高架搬運車(OHT)集塵系統,其中各該偵測檢知採分散式偵測,以便於進行多個點 之區域性偵測。 In the above-mentioned contact type electric rail overhead transport vehicle (OHT) dust collection system, each of the detection detection adopts distributed detection, so as to facilitate the detection of multiple points regional detection.
前述之接觸式電軌高架搬運車(OHT)集塵系統,其中該集塵濾心處設有一濾心偵測檢知,該濾心偵測檢知使用週期偵測方式或即時偵測方式,可採取監控該集塵馬達電流或使用時數之計數方式偵測。 In the above-mentioned dust collection system of contact type electric rail overhead transport vehicle (OHT), wherein the dust collecting filter is provided with a filter detection detection, and the filter detection uses the periodic detection method or the real-time detection method, It can be detected by monitoring the current of the dust collecting motor or the counting method of using hours.
前述之接觸式電軌高架搬運車(OHT)集塵系統,其中該集塵濾心係為可更換式濾芯。 In the above-mentioned contact type electric rail overhead transport vehicle (OHT) dust collection system, the dust collection filter core is a replaceable filter element.
前述之接觸式電軌高架搬運車(OHT)集塵系統,其中該輸出模組係為RS485通訊埠及輸出入(IO)界面。 In the above-mentioned dust collection system for contact type overhead transport vehicle (OHT), the output module is an RS485 communication port and an input/output (IO) interface.
本發明之接觸式電軌高架搬運車(OHT)集塵系統,透過在高架搬運車(OHT)上裝設分散式之落塵偵測模組來判斷並監控落塵量,可透過將偵測結果傳送到中央控制分析系統進行監控及管控行為模式為禁行或允行或保養,使其得以優於現有非接觸(HID)式或接觸式電軌高架搬運車(OHT);藉由在集塵馬達加設電流偵測檢知,進行各項集塵馬達之健康管理功能,可透過傳送到中央制分析系統進行監控及管控,優於習知高架搬運車(OHT),且應用主動式保護集塵馬達,可在異常前提前預知,以確保集塵馬達得以正常運作;其集塵濾心設監控偵測之濾心偵測檢知,採用監控馬達電流或使用時數計數,可透過傳送到中央控制分析系統進行監控及管控,充分掌握集塵濾心使用狀況,優於習知高架搬運車(OHT),可達到 主動式集塵濾心最佳效能。 In the dust collection system of the contact type electric rail overhead transport vehicle (OHT) of the present invention, the distributed dust detection module is installed on the overhead transport vehicle (OHT) to judge and monitor the amount of dust falling, and the detection result can be transmitted by sending the detection result. Go to the central control analysis system to monitor and control the behavior mode for prohibition or permission or maintenance, so that it can be better than the existing non-contact (HID) or contact electric rail overhead truck (OHT); Added current detection and detection to carry out the health management functions of various dust collection motors, which can be monitored and controlled by transmitting to the central control analysis system, which is superior to conventional overhead trucks (OHT) and uses active protection for dust collection. The motor can be predicted in advance before the abnormality to ensure the normal operation of the dust collecting motor; the dust collecting filter core is equipped with monitoring and detection filter detection detection, which uses monitoring motor current or usage hours count, which can be transmitted to the central Control analysis system to monitor and control, fully grasp the use of dust filter, better than conventional overhead truck (OHT), can achieve Active dust filter for optimum performance.
有關本發明所採用之技術、手段及其功效,茲舉一較佳實施例並配合圖式詳細說明於後,相信本發明上述之目的、構造及特徵,當可由之得一深入而具體的瞭解。 Regarding the techniques, means and effects of the present invention, a preferred embodiment is given and described in detail in conjunction with the drawings. It is believed that the above-mentioned purposes, structures and features of the present invention can be used to gain an in-depth and specific understanding. .
10:接觸式電軌 10: Contact Rails
11:電軌軌道 11: Electric rail track
12:高架搬運車(OHT) 12: Overhead Truck (OHT)
121:集電弓 121: Pantograph
20:集塵系統總成 20: Dust collection system assembly
30:集塵馬達 30: Dust collection motor
31:集塵濾心 31: Dust collection filter
311:濾心偵測檢知 311: Filter detection detection
32:電流偵測檢知 32: Current detection detection
33:驅動模組 33: Driver module
40:落塵偵測模組 40: Dust detection module
41:偵測檢知 41: Detection detection
50:輸出模組 50: Output module
60:分析模組 60: Analysis Module
70:中央控制分析系統 70: Central control analysis system
〔第1圖〕係本發明其一實施例之立體示意圖。 [FIG. 1] is a three-dimensional schematic view of an embodiment of the present invention.
〔第2圖〕係本發明其一實施例之前視平面示意圖。 [FIG. 2] is a schematic plan view from the front of an embodiment of the present invention.
〔第3圖〕係本發明其一實施例之系統方塊圖。 [FIG. 3] is a system block diagram of an embodiment of the present invention.
本發明係提供一種接觸式電軌高架搬運車(OHT)集塵系統之設計者。 The present invention provides a designer of a dust collection system for a contact type electric rail overhead transport vehicle (OHT).
為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,茲配合實施方式及圖式詳述如後: In order to enable your examiners to have a further understanding and understanding of the purpose, features and effects of the present invention, the detailed description is as follows in conjunction with the embodiments and drawings:
參閱第1至第3圖所示,本發明提供一種接觸式電軌高架搬運車(OHT)集塵系統,係包含有: Referring to Figures 1 to 3, the present invention provides a dust collection system for a contact-type overhead transport vehicle (OHT), which includes:
一電軌軌道11,該電軌軌道11設置於廠房之高架位置,至少一高架搬運車(OHT)12可運行地組設於該電軌軌道11上,對應至少一該高架搬運車(OHT)12上方設有至少一集電弓121,至少一該集電弓121與該電軌軌道11內的電軌導通電流,其組成一接觸式電軌10。
An
至少一集塵系統總成20,對應至少一該高架搬運車(OHT)12上設有至少一集塵系統總成20,該集塵系統總成20包含設有複數個集塵馬達30、一落塵偵測模組40、一輸出模組50及一分析模組60相互電連結,該輸出模組50及該分析模組60直接訊號連結外部之一中央控制分析系統70,各該集塵馬達30裝設於該高架搬運車(OHT)12上方,較佳地各該集塵馬達30設置於該高架搬運車(OHT)12殼體上方的兩側,用以清除該接觸式電軌10由於該高架搬運車(OHT)12運行所產生的微粒及粉塵,該集塵馬達30內設一集塵濾心31、一電流偵測檢知32及一驅動模組33,該落塵偵測模組40包含設有複數個偵測檢知41,各該偵測檢知41分別固設於該高架搬運車(OHT)12之殼體上,較佳地各該偵測檢知41分別固設於該高架搬運車(OHT)12殼體下方兩側之內壁或該集電弓121下方之該高架搬運車(OHT)12殼體上,各該偵測檢知41採分散式偵測,以便於進行多個點之區域性偵測,俾能更精準地掌握落塵分佈的實際狀況,該驅動模組33啟動該集塵馬達30,該落塵偵測模組40進行偵測落塵,同時該電流偵測檢知32監控該集塵馬達30電流,並判斷該集塵馬達30電流是否超過該分析模組60的最大電流定義值MAX(A),如無過載現象則該集塵濾心31可持續使用,如有過載問題則可能為該集塵馬達30損壞或該集塵濾心31阻塞,可即時進行相關處置。
At least one dust
前述之接觸式電軌高架搬運車(OHT)集塵系
統,其中該集塵濾心31處設有一濾心偵測檢知311,該濾心偵測檢知311使用週期偵測方式或即時偵測方式,可採取監控該集塵馬達30電流或使用時數之計數方式偵測。
The aforementioned contact type rail overhead transport vehicle (OHT) dust collection system
system, wherein the dust collecting filter 31 is provided with a filter detection detection 311, the filter detection detection 311 uses the periodic detection method or the real-time detection method, which can be used to monitor the current of the
前述之接觸式電軌高架搬運車(OHT)集塵系統,其中該集塵濾心31係為可更換式濾芯。 In the above-mentioned dust collection system of the contact type overhead transport vehicle (OHT), the dust collection filter core 31 is a replaceable filter element.
前述之接觸式電軌高架搬運車(OHT)集塵系統,其中該輸出模組50係為RS485通訊埠及輸出入(IO)界面。
In the above-mentioned contact-type overhead transport vehicle (OHT) dust collection system, the
本發明之接觸式電軌高架搬運車(OHT)集塵系統,透過在高架搬運車(OHT)12上裝設分散式之落塵偵測模組40來判斷並監控落塵量,可透過將偵測結果傳送到中央控制分析系統70進行監控及管控行為模式為禁行或允行或保養,使其得以優於現有非接觸(HID)式或接觸式電軌高架搬運車(OHT)。
In the dust collection system of the contact type electric rail overhead transport vehicle (OHT) of the present invention, the distributed
本發明之接觸式電軌高架搬運車(OHT)集塵系統,藉由在集塵馬達30加設電流偵測檢知32,進行各項集塵馬達30之健康管理功能,可透過傳送到中央制分析系統70進行監控及管控,優於習知高架搬運車(OHT),且應用主動式保護集塵馬達30,可在異常前提前預知,以確保集塵馬達30得以正常運作。
In the dust collection system of the contact-type overhead transport vehicle (OHT) of the present invention, by adding a current detection and
本發明之接觸式電軌高架搬運車(OHT)集塵系統,其集塵濾心31設監控偵測之濾心偵測檢知311,採用監控馬達電流或使用時數計數,可透過傳送到中央控制分析
系統70進行監控及管控,充分掌握集塵濾心31使用狀況,優於習知高架搬運車(OHT),可達到主動式集塵濾心最佳效能。
In the dust collection system of the contact type electric rail overhead transport vehicle (OHT) of the present invention, the dust collection filter core 31 is provided with a filter core detection detection 311 for monitoring and detection, which uses monitoring motor current or counting the hours of use, which can be transmitted to Central control analysis
The
由其上述可知,本發明之接觸式電軌高架搬運車(OHT)集塵系統,確為業界首見而符合發明專利之新穎性要件者,而其全面性之創新設計,符合發明專利之進步性要件,而其落塵區域、集塵馬達及集塵濾心都設有偵測檢知,使監控及管控落塵優於習知非接觸(HID)式或接觸式電軌高架搬運車(OHT),符合較佳之產業利用性者。 From the above, it can be seen that the dust collection system of the contact-type overhead transport vehicle (OHT) of the present invention is indeed the first in the industry and meets the novelty requirements of the invention patent, and its comprehensive innovative design is in line with the progress of the invention patent. The dustfall area, the dust collection motor and the dust collection filter are all equipped with detection and detection, so that the monitoring and control of dust fall is better than the conventional non-contact (HID) type or contact type electric rail overhead transport vehicle (OHT). , in line with better industrial utilization.
前文係針對本發明之較佳實施例為本發明之技術特徵進行具體之說明;惟,熟悉此項技術之人士當可在不脫離本發明之精神與原則下對本發明進行變更與修改,而該等變更與修改,皆應涵蓋於如下申請專利範圍所界定之範疇中。 The foregoing is a specific description of the technical features of the present invention with respect to the preferred embodiments of the present invention; however, those who are familiar with the art can make changes and modifications to the present invention without departing from the spirit and principles of the present invention. Such changes and modifications shall be covered by the scope defined by the following patent application scope.
綜上所述,本發明係提供一種接觸式電軌高架搬運車(OHT)集塵系統,其確已達到本發明之所有目的,另其組合結構之空間型態未見於同類產品,亦未曾公開於申請前,已符合專利法之規定,爰依法提出申請。 To sum up, the present invention provides a dust collection system for a contact type electric rail overhead transport vehicle (OHT), which has indeed achieved all the objectives of the present invention, and the spatial pattern of its combined structure has not been found in similar products, nor has it been disclosed. Before the application, the provisions of the Patent Law have been complied with, and the application shall be filed in accordance with the law.
10:接觸式電軌 10: Contact Rails
11:電軌軌道 11: Electric rail track
12:高架搬運車(OHT) 12: Overhead Truck (OHT)
121:集電弓 121: Pantograph
30:集塵馬達 30: Dust collection motor
41:偵測檢知 41: Detection detection
Claims (8)
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TW110107438A TWI751919B (en) | 2021-02-26 | 2021-02-26 | Contact type electric rail overhead transport vehicle (OHT) dust collection system |
CN202110931245.6A CN114955417B (en) | 2021-02-26 | 2021-08-13 | Dust collection system of contact type overhead transport vehicle (OHT) with electric rail |
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