TW202226912A - Method for manufacturing circuit board with embedded copper block structure - Google Patents

Method for manufacturing circuit board with embedded copper block structure Download PDF

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TW202226912A
TW202226912A TW109144831A TW109144831A TW202226912A TW 202226912 A TW202226912 A TW 202226912A TW 109144831 A TW109144831 A TW 109144831A TW 109144831 A TW109144831 A TW 109144831A TW 202226912 A TW202226912 A TW 202226912A
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circuit board
copper block
groove
heat dissipation
manufacturing
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TW109144831A
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TWI749954B (en
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桂華榮
徐國彰
孫奇
呂政明
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健鼎科技股份有限公司
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Abstract

A method for manufacturing a circuit board with an embedded copper block structure includes a preparation step, a blind hole forming step, a copper block inserting step, and a resin filling step. The preparation step includes providing an inner layer circuit board. The blind hole forming step includes performing a blind hole forming operation on the inner layer circuit board, so that the inner layer circuit board forms an accommodation structure. The copper block inserting step includes providing a heat dissipation copper block and inserting the heat dissipation copper block into the accommodating structure. A filling gap is formed between the heat dissipation copper block and the accommodating structure. The resin filling step includes filling ink resin into the filling gap and curing the ink resin to form the embedded copper block structure.

Description

具有埋入式銅塊結構的電路板製造方法Circuit board manufacturing method with buried copper block structure

本發明涉及一種電路板的製造方法,特別是涉及一種具有埋入式銅塊結構的電路板製造方法。The invention relates to a method for manufacturing a circuit board, in particular to a method for manufacturing a circuit board with an embedded copper block structure.

在印刷電路板的技術領域中,為了提升電路板的散熱效果,可以在電路板中塞入散熱銅塊。現有的塞銅塊流程大部分為壓合法塞孔銅塊,其流程依序包含:內層、L00層預熔合、撈銅塊開凹槽、Core/PP/PI/PFG重新組合、PinLam(塞銅塊)、後續進行鑽孔、電鍍、外層、S/M、成型等步驟,以完成電路板的製作。然而,此工藝流程複雜,並且銅塊尺寸與板子開槽位置精度、板厚均勻性三者匹配性等,容易出現銅塊對位影響及信賴性等問題。In the technical field of printed circuit boards, in order to improve the heat dissipation effect of the circuit board, a heat dissipation copper block can be inserted into the circuit board. Most of the existing copper block plugging process is the pressing method to plug the hole copper block. Copper block), followed by drilling, electroplating, outer layer, S/M, forming and other steps to complete the production of the circuit board. However, this process is complicated, and the size of the copper block is matched with the accuracy of the slot position of the board, and the uniformity of the board thickness, etc., which are prone to problems such as the influence of the alignment of the copper block and the reliability.

故,如何提供一種具有埋入式銅塊結構的電路板製造方法,來克服上述的缺陷,已成為該項事業所欲解決的重要課題之一。Therefore, how to provide a method for manufacturing a circuit board with an embedded copper block structure to overcome the above-mentioned defects has become one of the important issues to be solved by this business.

本發明所要解決的技術問題在於,針對現有技術的不足提供一種具有埋入式銅塊結構的電路板製造方法。The technical problem to be solved by the present invention is to provide a circuit board manufacturing method with a buried copper block structure in view of the deficiencies of the prior art.

為了解決上述的技術問題,本發明所採用的其中一技術方案是,提供一種具有埋入式銅塊結構的電路板製造方法,其包括:準備步驟、盲撈步驟、銅塊塞入步驟、及樹脂填充步驟。準備步驟包含提供內層電路板。盲撈步驟包含對內層電路板實施盲撈作業,以使得內層電路板形成容置結構。銅塊塞入步驟包含提供散熱銅塊且將散熱銅塊塞入容置結構中。散熱銅塊與容置結構之間形成填充間隙。樹脂填充步驟包含將油墨樹脂填充至填充間隙中,並且將油墨樹脂進行固化,從而形成埋入式銅塊結構。In order to solve the above-mentioned technical problems, one of the technical solutions adopted by the present invention is to provide a circuit board manufacturing method with a buried copper block structure, which includes: a preparation step, a blind scooping step, a copper block inserting step, and Resin filling step. The preparation step involves providing the inner layer circuit board. The blind scooping step includes performing a blind scooping operation on the inner-layer circuit board, so that the inner-layer circuit board forms a accommodating structure. The step of inserting the copper block includes providing the heat-dissipating copper block and inserting the heat-dissipating copper block into the accommodating structure. A filling gap is formed between the heat dissipation copper block and the accommodating structure. The resin filling step includes filling the ink resin into the filling gap, and curing the ink resin, thereby forming the buried copper block structure.

本發明的有益效果在於,本發明所提供的具有埋入式銅塊結構,其能通過“一盲撈步驟,其包含:對所述內層電路板實施一盲撈作業,以使得所述內層電路板形成有一容置結構”以及“一銅塊塞入步驟,其包含:提供一散熱銅塊,並且將所述散熱銅塊塞入所述容置結構中;其中,所述散熱銅塊的外側壁與所述容置結構的內側壁之間形成有一填充間隙”以及“一樹脂填充步驟,其包含:將一油墨樹脂填充至所述填充間隙中,並且將所述油墨樹脂進行固化,從而形成所述埋入式銅塊結構”的技術方案,以提升散熱銅塊與油墨樹脂之間的信賴性,且具有工藝流程相對簡單的優點。The beneficial effect of the present invention is that the buried copper block structure provided by the present invention can pass through "a blind scooping step, which includes: performing a blind scooping operation on the inner layer circuit board, so that the inner The layered circuit board is formed with an accommodating structure” and “a copper block inserting step, which includes: providing a heat dissipation copper block, and inserting the heat dissipation copper block into the accommodating structure; wherein, the heat dissipation copper block A filling gap is formed between the outer sidewall of the accommodating structure and the inner sidewall of the accommodating structure" and "a resin filling step, which includes: filling an ink resin into the filling gap, and curing the ink resin, Thus, the technical solution of the embedded copper block structure is formed, so as to improve the reliability between the heat dissipation copper block and the ink resin, and has the advantage of a relatively simple process flow.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。For a further understanding of the features and technical content of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.

以下是通過特定的具體實施例來說明本發明所公開的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。The following are specific specific examples to illustrate the embodiments disclosed in the present invention, and those skilled in the art can understand the advantages and effects of the present invention from the contents disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention.

應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。It should be understood that although terms such as "first", "second" and "third" may be used herein to describe various elements or signals, these elements or signals should not be limited by these terms. These terms are primarily used to distinguish one element from another element, or a signal from another signal. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.

[電路板的製造方法][Manufacturing method of circuit board]

請參閱圖1所示,圖1為本發明實施例的具有埋入式銅塊結構的電路板製造方法的流程示意圖。所述電路板的製造方法包含步驟S110、步驟S120、步驟S130、步驟S140、及步驟S150。必須說明的是,本實施例所載之各步驟的順序與實際的操作方式可視需求而調整,並不限於本實施例所載。Please refer to FIG. 1 , which is a schematic flowchart of a method for manufacturing a circuit board with a buried copper block structure according to an embodiment of the present invention. The manufacturing method of the circuit board includes step S110, step S120, step S130, step S140, and step S150. It must be noted that, the sequence of each step and the actual operation mode described in this embodiment can be adjusted according to requirements, and are not limited to those described in this embodiment.

電路板的製造方法可在各個步驟之前、在其間、及在其之後提供額外操作,並且所描述之一些操作可以經替代、消除、或重新安置以實現方法之額外實施方式。下文結合圖2A至圖2E描述電路板的製造方法。A method of fabricating a circuit board may provide additional operations before, during, and after various steps, and some of the operations described may be replaced, eliminated, or relocated to implement additional embodiments of the method. The manufacturing method of the circuit board is described below with reference to FIGS. 2A to 2E .

如圖2A所示,圖2A為本發明實施例電路板製造方法步驟S110的示意圖。所述步驟S110為一準備步驟(preparation step),並且所述準備步驟包含:提供一內層電路板1,其中,所述內層電路板1具有位於相反側的一第一表面101及一第二表面102。As shown in FIG. 2A , FIG. 2A is a schematic diagram of step S110 of a method for manufacturing a circuit board according to an embodiment of the present invention. The step S110 is a preparation step, and the preparation step includes: providing an inner-layer circuit board 1 , wherein the inner-layer circuit board 1 has a first surface 101 and a first surface on the opposite side Two surfaces 102 .

在本實施例中,所述內層電路板1包含多個內層基板11,每個所述內層基板11具有板結構及形成於所述板結構上的內層線路(圖未標號)。In this embodiment, the inner-layer circuit board 1 includes a plurality of inner-layer substrates 11 , and each of the inner-layer substrates 11 has a board structure and an inner-layer circuit (not numbered in the figure) formed on the board structure.

進一步地說,所述內層電路板1是由多個內層基板11彼此疊合、且通過一內層壓合作業所形成。其中,多個所述內層基板11的一頂面定義為所述第一表面101,並且多個所述內層基板11的一底面定義為所述第二表面102。其中,多個所述內層基板的數量可以例如是四個、六個、八個、十個、或十個以上,也就是說,所述內層電路板1為多層線路板。Further, the inner-layer circuit board 1 is formed by stacking a plurality of inner-layer substrates 11 with each other and through an inner-layer lamination process. Wherein, a top surface of the plurality of inner layer substrates 11 is defined as the first surface 101 , and a bottom surface of the plurality of inner layer substrates 11 is defined as the second surface 102 . Wherein, the number of the plurality of inner layer substrates may be, for example, four, six, eight, ten, or more than ten, that is, the inner layer circuit board 1 is a multi-layer circuit board.

需說明的是,本文中針對各元件或結構所描述的「第一」及「第二」,如:第一表面、第二表面、第一凹槽、第二凹槽,只是為了方便說明及方便區分不同的元件或結構,但是並沒有用於限制各元件或結構的設置順序或上下位置關係的意涵。舉例來說,本實施例雖然是以第一表面101為內層電路板1的上表面、且第二表面102為內層電路板1的下表面為例作說明,但於實際應用時,所述第一表面101也可以為內層電路板1的下表面、而所述第二表面102也可以為內層電路板1的上表面,本發明並不予以限制。It should be noted that the “first” and “second” described herein for each element or structure, such as the first surface, the second surface, the first groove, and the second groove, are only for the convenience of description and It is convenient to distinguish different elements or structures, but is not intended to limit the arrangement order or upper-lower positional relationship of each element or structure. For example, although this embodiment is described by taking the first surface 101 as the upper surface of the inner-layer circuit board 1 and the second surface 102 as the lower surface of the inner-layer circuit board 1 as an example, in practical application, the The first surface 101 can also be the lower surface of the inner-layer circuit board 1 , and the second surface 102 can also be the upper surface of the inner-layer circuit board 1 , which is not limited in the present invention.

如圖2B所示,圖2B為本發明實施例電路板製造方法步驟S120的示意圖。所述步驟S120為一盲撈步驟(blind hole forming step),並且所述盲撈步驟包含:利用一盲撈成型機對所述內層電路板1實施一盲撈作業,以使得所述內層電路板1形成有一容置結構2。其中,所述容置結構2是用以提供一散熱銅塊塞入於其內。As shown in FIG. 2B , FIG. 2B is a schematic diagram of step S120 of the method for manufacturing a circuit board according to an embodiment of the present invention. The step S120 is a blind hole forming step, and the blind hole forming step includes: using a blind hole forming machine to perform a blind hole forming operation on the inner layer circuit board 1, so that the inner layer circuit board 1 is formed by a blind hole forming step. The circuit board 1 is formed with an accommodating structure 2 . Wherein, the accommodating structure 2 is used to provide a heat-dissipating copper block to be inserted therein.

值得一提的是,所述內層電路板1的形狀及尺寸在通過所述內層壓合作業後即已大致固定,因此在後續的盲撈步驟中,所述盲撈成型機能配合後續塞入的散熱銅塊尺寸,良好地控制盲撈的深度及精度,從而製作出尺寸合適的容置結構。It is worth mentioning that the shape and size of the inner layer circuit board 1 are substantially fixed after passing through the inner lamination operation. Therefore, in the subsequent blind fishing step, the blind fishing forming machine can cooperate with the subsequent plugging. The size of the heat-dissipating copper block to be inserted can well control the depth and precision of the blind scooping, so as to produce a accommodating structure of suitable size.

在本實施例中,所述容置結構2是通過貫穿多個內層基板11所形成,所述容置結構2包含有凹設於所述第一表面101的一第一凹槽21及凹設於所述第二表面102的一第二凹槽22。其中,所述第一凹槽21在空間上連通於第二凹槽22,並且所述第一凹槽21的一第一寬度W1是大於所述第二凹槽22的一第二寬度W2(請一併參閱圖3)。In this embodiment, the accommodating structure 2 is formed by penetrating through a plurality of inner-layer substrates 11 , and the accommodating structure 2 includes a first groove 21 and a concave recessed on the first surface 101 . A second groove 22 is formed on the second surface 102 . The first groove 21 is spatially communicated with the second groove 22 , and a first width W1 of the first groove 21 is greater than a second width W2 of the second groove 22 ( Please also refer to Figure 3).

請繼續參閱圖2B並請一併參閱圖3所示,於所述容置結構2中,所述第一凹槽21的第一寬度W1是介於所述第二凹槽22的第二寬度W2的120%至140%之間,並且所述第一凹槽21的一第一深度H1是介於所述第二凹槽22的一第二深度H2的600%至700%之間,但本發明不受限於此。Please continue to refer to FIG. 2B and also refer to FIG. 3 , in the accommodating structure 2 , the first width W1 of the first groove 21 is between the second width of the second groove 22 Between 120% and 140% of W2, and a first depth H1 of the first groove 21 is between 600% and 700% of a second depth H2 of the second groove 22, but The present invention is not limited to this.

在形成方式上,所述第一凹槽21是通過盲撈成型機朝著內層電路板1的第一表面101進行盲撈而形成,並且所述第二凹槽22是通過盲撈成型機朝著內層電路板1的第二表面102進行盲撈而形成。In terms of the forming method, the first groove 21 is formed by blind casting towards the first surface 101 of the inner layer circuit board 1 by a blind casting forming machine, and the second groove 22 is formed by a blind casting forming machine. It is formed by blind scooping toward the second surface 102 of the inner layer circuit board 1 .

請參閱圖4所示,在本發明的另一實施例中,所述容置結構2具有凹設於第一表面101的一第一凹槽21,並且所述第一凹槽21貫穿多個內層基板11的至少部分內層基板11。其中,所述第一凹槽21為一盲孔結構(blind hole structure),並且所述第一凹槽21用以容置下述散熱銅塊3。Referring to FIG. 4 , in another embodiment of the present invention, the accommodating structure 2 has a first groove 21 recessed in the first surface 101 , and the first groove 21 penetrates through a plurality of At least part of the inner layer substrate 11 of the inner layer substrate 11 . Wherein, the first groove 21 is a blind hole structure, and the first groove 21 is used for accommodating the following heat dissipation copper block 3 .

如圖2C所示,圖2C為本發明實施例電路板製造方法步驟S130的示意圖。所述步驟S130為一銅塊塞入步驟(copper block inserting step)。所述銅塊塞入步驟包含:提供一散熱銅塊3,並且將所述散熱銅塊3塞入容置結構2中。其中,所述散熱銅塊3的外側壁與所述容置結構2的內側壁之間形成有一填充間隙G(filling gap),並且所述填充間隙G用以提供油墨樹脂填充於其中。As shown in FIG. 2C , FIG. 2C is a schematic diagram of step S130 of the method for manufacturing a circuit board according to an embodiment of the present invention. The step S130 is a copper block inserting step. The step of inserting the copper block includes: providing a heat-dissipating copper block 3 and inserting the heat-dissipating copper block 3 into the accommodating structure 2 . Wherein, a filling gap G (filling gap) is formed between the outer side wall of the heat dissipation copper block 3 and the inner side wall of the accommodating structure 2 , and the filling gap G is used to provide ink resin to be filled therein.

在本實施例中,所述散熱銅塊3可以選用具有熱傳導係數介於350 W/mk至400 W/mk、且導熱率介於80 %至99 %的紅銅,其可以提供較佳的導熱效果。In this embodiment, the heat-dissipating copper block 3 can be selected from red copper with thermal conductivity ranging from 350 W/mk to 400 W/mk and thermal conductivity ranging from 80% to 99%, which can provide better thermal conductivity. Effect.

在本實施例中,所述散熱銅塊3的外側壁與所述容置結構2的內側壁之間所形成的所述填充間隙G具有介於500微米至1000微米之間的一寬度。也就是說,所述散熱銅塊3的外側壁與所述容置結構2的內側壁之間的距離是介於500微米至1000微米之間,但本發明不受限於此。藉此,在油墨樹脂填充至填充間隙G且經過平坦化後,油墨樹脂與散熱銅塊3之間能具有良好的信賴性。In this embodiment, the filling gap G formed between the outer sidewall of the heat dissipation copper block 3 and the inner sidewall of the accommodating structure 2 has a width between 500 μm and 1000 μm. That is, the distance between the outer sidewall of the heat dissipation copper block 3 and the inner sidewall of the accommodating structure 2 is between 500 μm and 1000 μm, but the invention is not limited thereto. Thereby, after the ink resin is filled to the filling gap G and flattened, the ink resin and the heat dissipation copper block 3 can have good reliability.

進一步地說,請繼續參閱圖2C所示,所述散熱銅塊3具有一基部31及自所述基部31一端延伸的一延伸部32,並且所述延伸部32的寬度小於基部31的寬度,以使得所述散熱銅塊3整體呈倒凸字型。Further, please continue to refer to FIG. 2C , the heat dissipation copper block 3 has a base 31 and an extension 32 extending from one end of the base 31 , and the width of the extension 32 is smaller than the width of the base 31 , So that the heat dissipation copper block 3 is in an inverted convex shape as a whole.

再者,所述散熱銅塊3進一步具有自所述基部31的相反兩側分別向外突出的至少兩個凸肋33。在本實施例中,所述凸肋33的數量為四個,但本發明不受限於此。其中,在所述散熱銅塊3塞入容置結構2中後,所述基部31的外側壁與所述容置結構2的內側壁形成所述填充間隙G,並且所述散熱銅塊3的至少兩個凸肋33是朝向容置結構2的內側壁的方向突出。Furthermore, the heat-dissipating copper block 3 further has at least two protruding ribs 33 respectively protruding outward from opposite sides of the base portion 31 . In this embodiment, the number of the protruding ribs 33 is four, but the present invention is not limited thereto. Wherein, after the heat dissipation copper block 3 is inserted into the accommodating structure 2 , the outer sidewall of the base 31 and the inner sidewall of the accommodating structure 2 form the filling gap G, and the heat dissipation copper block 3 At least two protruding ribs 33 protrude toward the inner side wall of the accommodating structure 2 .

在本實施例中,所述散熱銅塊3的至少兩個凸肋33是抵頂於容置結構2的內側壁,以使得所述散熱銅塊3能通過至少兩個凸肋33而固定於容置結構2中。In this embodiment, the at least two protruding ribs 33 of the heat dissipation copper block 3 abut against the inner sidewall of the accommodating structure 2 , so that the heat dissipation copper block 3 can be fixed on the heat dissipation copper block 3 through the at least two protruding ribs 33 . accommodating structure 2.

於所述容置結構2中,所述第一凹槽21及第二凹槽22共同形成一階梯狀結構,並且所述階梯狀結構中平行於第一表面101或第二表面102的部位定義一抵頂部23。其中,所述抵頂部23位於第一凹槽21及第二凹槽22之間。當所述容置結構2容置所述散熱銅塊3時,所述容置結構2是通過所述抵頂部23而抵頂散熱銅塊3。In the accommodating structure 2, the first groove 21 and the second groove 22 together form a stepped structure, and a portion of the stepped structure parallel to the first surface 101 or the second surface 102 is defined. One to the top 23. The abutting portion 23 is located between the first groove 21 and the second groove 22 . When the accommodating structure 2 accommodates the heat-dissipating copper block 3 , the accommodating structure 2 abuts the heat-dissipating copper block 3 through the abutting portion 23 .

再者,當所述容置結構2容置散熱銅塊3時,所述第一凹槽21能容置散熱銅塊3的基部31及凸肋33,並且所述第二凹槽22能容置散熱銅塊3的延伸部32。在本實施例中,所述基部31的頂面與內層電路板1的第一表面101彼此齊平,並且所述延伸部32的底面與內層電路板1的第二表面102彼此齊平,但本發明不受限於此。Furthermore, when the accommodating structure 2 accommodates the heat dissipation copper block 3, the first groove 21 can accommodate the base 31 and the rib 33 of the heat dissipation copper block 3, and the second groove 22 can accommodate the heat dissipation copper block 3. The extension portion 32 of the heat dissipation copper block 3 is placed. In this embodiment, the top surface of the base portion 31 and the first surface 101 of the inner layer circuit board 1 are flush with each other, and the bottom surface of the extension portion 32 and the second surface 102 of the inner layer circuit board 1 are flush with each other , but the present invention is not limited to this.

如圖2D所示,圖2D為本發明實施例電路板製造方法步驟S140的示意圖。所述步驟S140為一樹脂填充步驟(resin filling step),所述樹脂填充步驟包含:將一油墨樹脂4填充至填充間隙G中,並且將所述油墨樹脂4進行固化,從而形成一埋入式銅塊結構(embedded copper block structure)。As shown in FIG. 2D , FIG. 2D is a schematic diagram of step S140 of the circuit board manufacturing method according to the embodiment of the present invention. The step S140 is a resin filling step. The resin filling step includes: filling an ink resin 4 into the filling gap G, and curing the ink resin 4 to form a submerged type Embedded copper block structure.

所述油墨樹脂4的主要成分可以例如是環氧樹脂(expoxy resin)、聚亞醯胺(polyimide)、氰脂(cyanate ester)、雙順丁烯二酸醯亞胺(bismaleimide triazine)、或上述之組合,也可為高分子複合材料。The main component of the ink resin 4 can be, for example, epoxy resin (expoxy resin), polyimide (polyimide), cyanate ester (cyanate ester), bismaleimide triazine (bismaleimide triazine), or the above The combination can also be a polymer composite material.

進一步地說,在所述樹脂填充步驟中,所述填充間隙G中的空氣是通過一真空塞孔機被排除,接著,所述油墨樹脂4是通過真空塞孔機被填充至填充間隙G中。更具體來說,所述油墨樹脂4是填滿於填充間隙G,以使得所述填充間隙G中實質上不具有空氣。Further, in the resin filling step, the air in the filling gap G is removed by a vacuum plugging machine, and then the ink resin 4 is filled into the filling gap G through a vacuum plugging machine . More specifically, the ink resin 4 fills the filling gap G so that the filling gap G does not contain air substantially.

再者,如圖2D所示,所述油墨樹脂4是部分地溢流至所述內層電路板1的第一表面101及第二表面102上,該些溢流的油墨樹脂需要在後續的步驟中被移除。Furthermore, as shown in FIG. 2D , the ink resin 4 partially overflows onto the first surface 101 and the second surface 102 of the inner-layer circuit board 1 , and the overflowed ink resin needs to be processed in subsequent steps. steps are removed.

值得一提的是,在所述油墨樹脂4填充至填充間隙G後,所述油墨樹脂4包覆住散熱銅塊3的基部31、延伸部32、及至少兩個凸肋33。並且,在所述油墨樹脂4固化後,所述散熱銅塊3與油墨樹脂4成為彼此嵌合的結構,以使得所述散熱銅塊3更加固定於所述容置結構2中。It is worth mentioning that after the ink resin 4 is filled to the filling gap G, the ink resin 4 covers the base 31 , the extension 32 , and the at least two protruding ribs 33 of the heat dissipation copper block 3 . In addition, after the ink resin 4 is cured, the heat dissipation copper block 3 and the ink resin 4 become a structure in which they are fitted with each other, so that the heat dissipation copper block 3 is more fixed in the accommodating structure 2 .

如圖2E所示,圖2E為本發明實施例電路板製造方法步驟S150的示意圖。所述步驟S150為一平坦化步驟(planarization step)。所述平坦化步驟包含:對所述油墨樹脂4進行研磨、拋光、或刷磨,以使得位於所述填充間隙G中的油墨樹脂4與內層電路板1的第一表面101或第二表面102彼此齊平,從而形成一平坦的平面。As shown in FIG. 2E , FIG. 2E is a schematic diagram of step S150 of the method for manufacturing a circuit board according to an embodiment of the present invention. The step S150 is a planarization step. The planarizing step includes: grinding, polishing, or brushing the ink resin 4, so that the ink resin 4 located in the filling gap G and the first surface 101 or the second surface of the inner layer circuit board 1 102 are flush with each other, thereby forming a flat plane.

其中,所述平坦化步驟是採用一研磨機或一刷磨機對所述油墨樹脂4進行研磨或刷磨,以移除溢流至所述內層電路板1的第一表面101或第二表面102上的油墨樹脂4。在本發明的一較佳實施例中,所述平坦化步驟是採用八軸陶瓷研磨拋光機對所述油墨樹脂4進行研磨,以移除溢流至所述內層電路板1的第一表面101或第二表面102上的油墨樹脂4。Wherein, in the planarization step, a grinder or a brush grinder is used to grind or brush the ink resin 4 to remove the overflow to the first surface 101 or the second surface of the inner layer circuit board 1 . Ink resin 4 on surface 102. In a preferred embodiment of the present invention, the planarization step is to use an eight-axis ceramic grinding and polishing machine to grind the ink resin 4 to remove the overflow to the first surface of the inner-layer circuit board 1 101 or ink resin 4 on the second surface 102.

在本發明未繪式的實施例中,在所述平坦化步驟後,所述電路板的製造方法進一步包含依序實施一鑽孔步驟(drilling step)、一電鍍步驟(electroplating step)、一外層線路形成步驟(outer circuit forming step)、一防焊步驟(solder mask step)、及一成型步驟(molding step),從而完成電路板E的製作。關於上述步驟,皆屬於現有技術的範疇,在此便不予以墜述。In an unillustrated embodiment of the present invention, after the planarization step, the manufacturing method of the circuit board further includes sequentially performing a drilling step, an electroplating step, and an outer layer. An outer circuit forming step, a solder mask step, and a molding step are performed to complete the fabrication of the circuit board E. The above steps are all within the scope of the prior art, and will not be described here.

根據上述配置,本發明實施例的電路板的製造方法,在散熱銅塊的周圍以樹脂油墨填充,其代替的PP半固化片填充;並且,以盲撈機良好地控制盲撈深度及精度,以撈出搭配於散熱銅塊尺寸的容置凹槽;並且,搭配真空塞孔機在塞孔時排除空氣,並塞入樹脂油墨,經八軸陶瓷研磨拋光機實現平坦化,其保證了散熱銅塊與油墨樹脂之間的信賴性,並且具有工藝流程相對簡單的優點。According to the above configuration, in the manufacturing method of the circuit board of the embodiment of the present invention, the heat dissipation copper block is filled with resin ink, and the PP prepreg replaced by it is filled; The accommodating groove matched with the size of the heat-dissipating copper block; and, with a vacuum plugging machine, the air is removed when plugging the hole, and the resin ink is inserted, and the eight-axis ceramic grinding and polishing machine is used to achieve flattening, which ensures the heat-dissipating copper block. It is reliable with ink resin and has the advantage of relatively simple process flow.

[具有埋入式銅塊結構的電路板][Circuit board with buried copper block structure]

以上為本實施例的電路板製造方法的說明,而以下接著說明本實施例的電路板的具體構造。必須說明的是,雖然本實施例的電路板是通過上述電路板的製造方法所製成,但本發明不受限於此。也就是說,本發明的電路板也可以是通過其它的電路板的製造方法所製成。The above is the description of the circuit board manufacturing method of the present embodiment, and the following describes the specific structure of the circuit board of the present embodiment. It must be noted that although the circuit board of this embodiment is manufactured by the above-mentioned manufacturing method of the circuit board, the present invention is not limited thereto. That is, the circuit board of the present invention may be produced by other methods of manufacturing a circuit board.

本發明實施例另公開一種具有埋入式銅塊結構的電路板E。所述電路板E包含一內層電路板1、一容置結構2、一散熱銅塊3、及一油墨樹脂4。以下將分別說明本實施例電路板的各個元件具體構造,而後再適時說明電路板的各個元件間的連接關係。需先說明的是,為了便於理解本實施例,所以圖式僅呈現電路板的局部構造,以便於清楚地呈現電路板的各個元件構造與連接關係。The embodiment of the present invention further discloses a circuit board E having an embedded copper block structure. The circuit board E includes an inner-layer circuit board 1 , an accommodating structure 2 , a heat-dissipating copper block 3 , and an ink resin 4 . The specific structure of each element of the circuit board in this embodiment will be described below, and then the connection relationship between the various elements of the circuit board will be described in due course. It should be noted that, in order to facilitate understanding of this embodiment, the drawings only show a partial structure of the circuit board, so as to clearly show the structure and connection relationship of each element of the circuit board.

請參閱圖3所示,所述內層電路板1形成有一容置結構2。所述散熱銅塊3設置於容置結構2中。所述散熱銅塊3的外側壁與容置結構2的內側壁之間形成有一填充間隙G。再者,所述油墨樹脂4填充至填充間隙G中,並且所述油墨樹脂4經固化,從而形成所述埋入式銅塊結構。Please refer to FIG. 3 , the inner circuit board 1 is formed with an accommodating structure 2 . The heat dissipation copper block 3 is arranged in the accommodating structure 2 . A filling gap G is formed between the outer sidewall of the heat dissipation copper block 3 and the inner sidewall of the accommodating structure 2 . Furthermore, the ink resin 4 is filled into the filling gap G, and the ink resin 4 is cured, thereby forming the buried copper block structure.

所述內層電路板1包含有多個內層基板11,所述內層電路板1是由多個所述內層基板11通過一內層壓合作業所形成,多個所述內層基板11的一頂面定義為一第一表面101,並且多個所述內層基板11的一底面定義為一第二表面102。The inner layer circuit board 1 includes a plurality of inner layer substrates 11 , and the inner layer circuit board 1 is formed by a plurality of the inner layer substrates 11 through an inner lamination operation. A top surface 11 is defined as a first surface 101 , and a bottom surface of the plurality of inner-layer substrates 11 is defined as a second surface 102 .

所述容置結構2是通過貫穿多個內層基板11所形成,所述容置結構2具有凹設於第一表面101的一第一凹槽21及凹設於所述第二表面102的一第二凹槽22。其中,所述第一凹槽21在空間上連通於第二凹槽22,並且所述第一凹槽21的一第一寬度W1是大於第二凹槽22的一第二寬度W2。The accommodating structure 2 is formed by penetrating through a plurality of inner-layer substrates 11 , and the accommodating structure 2 has a first groove 21 recessed in the first surface 101 and a groove 21 recessed in the second surface 102 . A second groove 22 . The first groove 21 is spatially communicated with the second groove 22 , and a first width W1 of the first groove 21 is greater than a second width W2 of the second groove 22 .

所述散熱銅塊3具有一基部31及自所述基部31一端延伸的一延伸部32,並且所述延伸部32的寬度小於基部31的寬度。所述第一凹槽21用以容置散熱銅塊3的基部31,並且所述第二凹槽22用以容置散熱銅塊3的延伸部32。The heat dissipation copper block 3 has a base portion 31 and an extension portion 32 extending from one end of the base portion 31 , and the width of the extension portion 32 is smaller than the width of the base portion 31 . The first groove 21 is used to accommodate the base portion 31 of the heat dissipation copper block 3 , and the second groove 22 is used to accommodate the extension portion 32 of the heat dissipation copper block 3 .

所述散熱銅塊3進一步具有自所述基部31向外突出的至少兩個凸肋33(本實施例為四個)。所述基部31的外側壁與容置結構2的內側壁之間形成所述填充間隙G,並且所述散熱銅塊3的至少兩個所述凸肋33是朝向容置結構2的內側壁的方向凸出。The heat dissipation copper block 3 further has at least two protruding ribs 33 (four in this embodiment) protruding outward from the base portion 31 . The filling gap G is formed between the outer sidewall of the base 31 and the inner sidewall of the accommodating structure 2 , and at least two of the protruding ribs 33 of the heat dissipation copper block 3 face the inner sidewall of the accommodating structure 2 . direction protruding.

所述散熱銅塊3的至少兩個凸肋33經配置抵頂於容置結構2的內側壁,以使得所述散熱銅塊3能通過至少兩個凸肋33、而固定於所述容置結構2中。At least two protruding ribs 33 of the heat-dissipating copper block 3 are configured to abut against the inner sidewall of the accommodating structure 2 , so that the heat-dissipating copper block 3 can be fixed to the accommodating body through the at least two protruding ribs 33 in structure 2.

再者,位於所述填充間隙G中的油墨樹脂4與所述內層電路板1的第一表面101或第二表面102彼此齊平,從而形成一平坦的平面。Furthermore, the ink resin 4 located in the filling gap G and the first surface 101 or the second surface 102 of the inner layer circuit board 1 are flush with each other, thereby forming a flat plane.

在本發明的另一實施例中,請參閱圖4所示,電路板E’的容置結構2具有凹設於第一表面101的一第一凹槽21,並且所述第一凹槽21貫穿多個內層基板11的至少部分內層基板11。其中,所述第一凹槽21為一盲孔結構(blind hole structure),並且所述第一凹槽21經配置容置散熱銅塊3。In another embodiment of the present invention, please refer to FIG. 4 , the accommodating structure 2 of the circuit board E′ has a first groove 21 recessed in the first surface 101 , and the first groove 21 At least part of the inner layer substrates 11 of the plurality of inner layer substrates 11 is penetrated. The first groove 21 is a blind hole structure, and the first groove 21 is configured to accommodate the heat dissipation copper block 3 .

請參閱圖5所示,在所述第一凹槽21被散熱銅塊3塞入後,所述散熱銅塊3的外側壁與第一凹槽21的內側壁形成填充間隙G,用以提供油墨樹脂4填充至其中。再者,所述散熱銅塊3的底部是接觸於第一凹槽21的底壁,也就是說,所述散熱銅塊3的底部與第一凹槽21的底壁之間未包含有油墨樹脂,但本發明不受限於此。值得一提的是,在本發明的一實施例中,所述第一凹槽21的底壁為金屬化表面,例如:銅面。藉此,所述散熱銅塊3的底部接觸於第一凹槽21的底壁,能提供散熱效果,但本發明不受限於此。Please refer to FIG. 5 , after the first groove 21 is inserted by the heat-dissipating copper block 3 , the outer sidewall of the heat-dissipating copper block 3 and the inner sidewall of the first groove 21 form a filling gap G for providing The ink resin 4 is filled therein. Furthermore, the bottom of the heat-dissipating copper block 3 is in contact with the bottom wall of the first groove 21 , that is, no ink is contained between the bottom of the heat-dissipating copper block 3 and the bottom wall of the first groove 21 . resin, but the present invention is not limited to this. It is worth mentioning that, in an embodiment of the present invention, the bottom wall of the first groove 21 is a metallized surface, such as a copper surface. Thereby, the bottom of the heat dissipation copper block 3 is in contact with the bottom wall of the first groove 21 to provide heat dissipation effect, but the present invention is not limited to this.

[實施例的有益效果][Advantageous effects of the embodiment]

本發明的有益效果在於,本發明所提供的具有埋入式銅塊結構,其能通過“一盲撈步驟,其包含:對所述內層電路板實施一盲撈作業,以使得所述內層電路板形成有一容置結構”以及“一銅塊塞入步驟,其包含:提供一散熱銅塊,並且將所述散熱銅塊塞入所述容置結構中;其中,所述散熱銅塊的外側壁與所述容置結構的內側壁之間形成有一填充間隙”以及“一樹脂填充步驟,其包含:將一油墨樹脂填充至所述填充間隙中,並且將所述油墨樹脂進行固化,從而形成所述埋入式銅塊結構”的技術方案,以提升散熱銅塊與油墨樹脂之間的信賴性,且具有工藝流程相對簡單的優點。The beneficial effect of the present invention is that the buried copper block structure provided by the present invention can pass through "a blind scooping step, which includes: performing a blind scooping operation on the inner layer circuit board, so that the inner The layered circuit board is formed with an accommodating structure” and “a copper block inserting step, which includes: providing a heat dissipation copper block, and inserting the heat dissipation copper block into the accommodating structure; wherein, the heat dissipation copper block A filling gap is formed between the outer sidewall of the accommodating structure and the inner sidewall of the accommodating structure" and "a resin filling step, which includes: filling an ink resin into the filling gap, and curing the ink resin, Thus, the technical solution of the embedded copper block structure is formed, so as to improve the reliability between the heat dissipation copper block and the ink resin, and has the advantage of a relatively simple process flow.

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.

E、E’:電路板 1:內層電路板 101:第一表面 102:第二表面 11:內層基板 2:容置結構 21:第一凹槽 W1:第一寬度 H1:第一深度 22:第二凹槽 W2:第二寬度 H2:第二深度 23:抵頂部 3:散熱銅塊 31:基部 32:延伸部 33:凸肋 4:油墨樹脂 G:填充間隙 E, E': circuit board 1: inner circuit board 101: First Surface 102: Second Surface 11: Inner substrate 2: accommodating structure 21: First groove W1: first width H1: first depth 22: Second groove W2: Second width H2: Second depth 23: to the top 3: heat dissipation copper block 31: Base 32: Extensions 33: Ribs 4: ink resin G: Fill the gap

圖1為本發明實施例電路板製造方法的流程示意圖。FIG. 1 is a schematic flowchart of a method for manufacturing a circuit board according to an embodiment of the present invention.

圖2A為本發明實施例電路板製造方法步驟S110的示意圖。FIG. 2A is a schematic diagram of step S110 of a method for manufacturing a circuit board according to an embodiment of the present invention.

圖2B為本發明實施例電路板製造方法步驟S120的示意圖。FIG. 2B is a schematic diagram of step S120 of the circuit board manufacturing method according to the embodiment of the present invention.

圖2C為本發明實施例電路板製造方法步驟S130的示意圖。FIG. 2C is a schematic diagram of step S130 of the circuit board manufacturing method according to the embodiment of the present invention.

圖2D為本發明實施例電路板製造方法步驟S140的示意圖。FIG. 2D is a schematic diagram of step S140 of the circuit board manufacturing method according to the embodiment of the present invention.

圖2E為本發明實施例電路板製造方法步驟S150的示意圖。FIG. 2E is a schematic diagram of step S150 of the method for manufacturing a circuit board according to an embodiment of the present invention.

圖3為本發明實施例電路板的示意圖。FIG. 3 is a schematic diagram of a circuit board according to an embodiment of the present invention.

圖4為本發明實施例容置結構另一實施態樣的示意圖。FIG. 4 is a schematic diagram of another implementation aspect of the accommodating structure according to the embodiment of the present invention.

圖5為本發明實施例電路板另一實施態樣的示意圖。FIG. 5 is a schematic diagram of another implementation aspect of the circuit board according to the embodiment of the present invention.

Claims (10)

一種具有埋入式銅塊結構的電路板製造方法,其包括: 一準備步驟,其包含:提供一內層電路板; 一盲撈步驟,其包含:對所述內層電路板實施一盲撈作業,以使得所述內層電路板形成有一容置結構; 一銅塊塞入步驟,其包含:提供一散熱銅塊,並且將所述散熱銅塊塞入所述容置結構中;其中,所述散熱銅塊的外側壁與所述容置結構的內側壁之間形成有一填充間隙;以及 一樹脂填充步驟,其包含:將一油墨樹脂填充至所述填充間隙中,並且將所述油墨樹脂進行固化,從而形成所述埋入式銅塊結構。 A method for manufacturing a circuit board with an embedded copper block structure, comprising: A preparation step, which includes: providing an inner layer circuit board; a blind scooping step, which includes: performing a blind scooping operation on the inner-layer circuit board, so that the inner-layer circuit board forms an accommodating structure; A copper block inserting step includes: providing a heat dissipation copper block, and inserting the heat dissipation copper block into the accommodating structure; wherein, the outer sidewall of the heat dissipation copper block and the inner side of the accommodating structure A filling gap is formed between the sidewalls; and A resin filling step includes: filling an ink resin into the filling gap, and curing the ink resin to form the buried copper block structure. 如請求項1所述的具有埋入式銅塊結構的電路板製造方法,其中,所述散熱銅塊的所述外側壁與所述容置結構的所述內側壁之間所形成的所述填充間隙是介於500微米至1000微米之間。The method for manufacturing a circuit board with a buried copper block structure according to claim 1, wherein the space formed between the outer sidewall of the heat dissipating copper block and the inner sidewall of the accommodating structure The filling gap is between 500 microns and 1000 microns. 如請求項1所述的具有埋入式銅塊結構的電路板製造方法,其中,所述內層電路板具有位於相反側的一第一表面及一第二表面,所述內層電路板包含有多個內層基板,所述內層電路板是由多個所述內層基板通過一內層壓合作業所形成,多個所述內層基板的一頂面定義為所述第一表面,並且多個所述內層基板的一底面定義為所述第二表面。The method for manufacturing a circuit board with a buried copper block structure as claimed in claim 1, wherein the inner-layer circuit board has a first surface and a second surface on opposite sides, and the inner-layer circuit board comprises There are a plurality of inner layer substrates, the inner layer circuit board is formed by a plurality of the inner layer substrates through an inner lamination operation, and a top surface of the plurality of the inner layer substrates is defined as the first surface , and a bottom surface of a plurality of the inner layer substrates is defined as the second surface. 如請求項3所述的具有埋入式銅塊結構的電路板製造方法,其中,所述容置結構是通過貫穿多個所述內層基板所形成,所述容置結構具有凹設於所述第一表面的一第一凹槽及凹設於所述第二表面的一第二凹槽;其中,所述第一凹槽在空間上連通於所述第二凹槽,並且所述第一凹槽的一第一寬度是大於所述第二凹槽的一第二寬度。The method for manufacturing a circuit board with an embedded copper block structure as claimed in claim 3, wherein the accommodating structure is formed by penetrating through a plurality of the inner layer substrates, and the accommodating structure has a recessed structure in the A first groove on the first surface and a second groove recessed on the second surface; wherein, the first groove is spatially communicated with the second groove, and the first groove is A first width of a groove is greater than a second width of the second groove. 如請求項3所述的具有埋入式銅塊結構的電路板製造方法,其中,所述容置結構包含有凹設於所述第一表面的一第一凹槽,所述第一凹槽貫穿多個所述內層基板的至少部分所述內層基板,所述第一凹槽為一盲孔結構,並且所述第一凹槽經配置容置所述散熱銅塊。The method for manufacturing a circuit board with a buried copper block structure according to claim 3, wherein the accommodating structure includes a first groove recessed on the first surface, the first groove Through at least a part of the inner layer substrates of the plurality of inner layer substrates, the first groove is a blind via structure, and the first groove is configured to accommodate the heat dissipation copper block. 如請求項1所述的具有埋入式銅塊結構的電路板製造方法,其中,在所述樹脂填充步驟中,所述填充間隙中的空氣是通過一真空塞孔機被排除,並且所述油墨樹脂是通過所述真空塞孔機被填充至所述填充間隙中。The method for manufacturing a circuit board having an embedded copper block structure according to claim 1, wherein, in the resin filling step, the air in the filling gap is removed by a vacuum plugging machine, and the The ink resin is filled into the filling gap by the vacuum plugging machine. 如請求項1所述的具有埋入式銅塊結構的電路板製造方法,其中,在所述樹脂填充步驟後,所述電路板製造方法進一步包括:一平坦化步驟,其包含:對所述油墨樹脂進行研磨、拋光、或刷磨,以使得位於所述填充間隙中的所述油墨樹脂與所述內層電路板的所述第一表面或所述第二表面彼此齊平,從而形成一平坦的平面。The method for manufacturing a circuit board with an embedded copper block structure according to claim 1, wherein, after the resin filling step, the method for manufacturing a circuit board further comprises: a planarizing step, which includes: applying the resin to the circuit board. The ink resin is ground, polished, or brushed so that the ink resin located in the filling gap and the first surface or the second surface of the inner layer circuit board are flush with each other, thereby forming a flat surface. 如請求項7所述的具有埋入式銅塊結構的電路板製造方法,其中,在所述樹脂填充步驟中,所述油墨樹脂是填滿於所述填充間隙、且部分地溢流至所述內層電路板的所述第一表面或所述第二表面上;其中,所述平坦化步驟是採用一研磨機或一刷磨機,對所述油墨樹脂進行研磨或刷磨,以移除溢流至所述內層電路板的所述第一表面或所述第二表面上的油墨樹脂。The method for manufacturing a circuit board with an embedded copper block structure according to claim 7, wherein, in the resin filling step, the ink resin fills the filling gap and partially overflows to the filling gap. On the first surface or the second surface of the inner layer circuit board; wherein, the planarization step is to use a grinder or a brush grinder to grind or brush the ink resin to remove the ink resin. Ink resin overflowing onto the first surface or the second surface of the inner layer circuit board is removed. 如請求項1所述的具有埋入式銅塊結構的電路板製造方法,其中,所述散熱銅塊具有一基部及自所述基部向外突出的至少兩個凸肋;其中,所述基部的外側壁與所述容置結構的內側壁之間形成所述填充間隙,並且所述散熱銅塊的至少兩個所述凸肋是朝向所述容置結構的所述內側壁的方向凸出。The method for manufacturing a circuit board with a buried copper block structure according to claim 1, wherein the heat dissipation copper block has a base and at least two protruding ribs protruding from the base; wherein the base The filling gap is formed between the outer sidewall of the accommodating structure and the inner sidewall of the accommodating structure, and at least two of the protruding ribs of the heat dissipation copper block are protruding toward the direction of the inner sidewall of the accommodating structure . 如請求項9所述的具有埋入式銅塊結構的電路板製造方法,其中,所述散熱銅塊的至少兩個所述凸肋經配置抵頂於所述容置結構的所述內側壁,以使得所述散熱銅塊能通過至少兩個所述凸肋、而固定於所述容置結構中。The method for manufacturing a circuit board with a buried copper block structure according to claim 9, wherein at least two of the protruding ribs of the heat dissipation copper block are configured to abut against the inner sidewall of the accommodating structure , so that the heat dissipation copper block can be fixed in the accommodating structure through at least two of the protruding ribs.
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