TW202216398A - Dividing method and dividing device wherein capable of excellently dividing a substrate along a scribe line including a curved part - Google Patents
Dividing method and dividing device wherein capable of excellently dividing a substrate along a scribe line including a curved part Download PDFInfo
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- TW202216398A TW202216398A TW110120744A TW110120744A TW202216398A TW 202216398 A TW202216398 A TW 202216398A TW 110120744 A TW110120744 A TW 110120744A TW 110120744 A TW110120744 A TW 110120744A TW 202216398 A TW202216398 A TW 202216398A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/037—Controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0005—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing
- B28D5/0011—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing with preliminary treatment, e.g. weakening by scoring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/30—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor to form contours, i.e. curved surfaces, irrespective of the method of working used
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0005—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing
- B28D5/0052—Means for supporting or holding work during breaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0064—Devices for the automatic drive or the program control of the machines
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/027—Scoring tool holders; Driving mechanisms therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/03—Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/033—Apparatus for opening score lines in glass sheets
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/04—Cutting or splitting in curves, especially for making spectacle lenses
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Dicing (AREA)
Abstract
Description
本揭示係有關於一種沿著劃線分割基板的分割方法以及分割裝置。The present disclosure relates to a dividing method and a dividing device for dividing a substrate along a scribe line.
以往,對玻璃基板等之脆性材料基板之製品部的切割出來係藉以下之步驟所進行,劃線步驟,係在基板之表面形成劃線;及分割步驟,係沿著劃線,分割基板。Conventionally, cutting out the product portion of a brittle material substrate such as a glass substrate is performed by the following steps: a scribing step, which forms a scribe line on the surface of the substrate; and a dividing step, which divides the substrate along the scribe line.
在以下之專利文獻1,係揭示一種分割方法,該分割方法係一面使分離條(break bar)壓接於劃線的附近,一面使分離條沿著劃線滾動,藉此,分割基板。在製品部是矩形的情況,沿著4條邊形成劃線,再對各邊進行根據上述之方法的分割步驟。藉此,基板沿著各邊的劃線彎曲,並沿著劃線分割基板。 [先行專利文獻] [專利文獻] The following Patent Document 1 discloses a dividing method for dividing a substrate by rolling a break bar along the scribe line while press-contacting a break bar in the vicinity of the scribe line. When the product part is rectangular, a scribe line is formed along four sides, and the dividing step according to the above-mentioned method is performed on each side. Thereby, the substrate is bent along the scribe lines on each side, and the substrate is divided along the scribe lines. [Preceding Patent Documents] [Patent Literature]
專利文獻1:專利第5129826號公報Patent Document 1: Patent No. 5129826
[發明所欲解決之課題][The problem to be solved by the invention]
製品部之輪廓係有矩形之角被圓滑的形狀等含有曲線部的情況。在此情況,因為沿著製品部之輪廓形成劃線,所以劃線係成為含有曲線部。依此方式,在劃線含有曲線部的情況,係需要在製品部側的端面不會發生碎片(chipping)或裂痕,而沿著曲線部良好地分割基板。The contour of the product part includes a curved part such as a shape in which the corners of a rectangle are rounded. In this case, since the scribe line is formed along the outline of the product portion, the scribe line includes the curved portion. In this way, when the scribe line includes a curved portion, it is necessary to divide the substrate well along the curved portion without chipping or cracks occurring on the end face on the product portion side.
鑑於該課題,本發明係目的在於提供一種分割方法以及分割裝置,該分割方法係沿著含有曲線部之劃線可良好地分割基板。 [解決課題之手段] In view of this problem, an object of the present invention is to provide a dividing method and a dividing apparatus capable of dividing a substrate satisfactorily along a scribe line including a curved portion. [Means of Solving Problems]
本發明之第1形態係有關於一種分割基板的分割方法。本形態之分割方法係將包含直線部與曲線部之形狀的製品部根據沿著該製品部之外形所形成的劃線從基板分割之分割方法,該劃線係具有向該基板之外周延伸的外接部;藉按壓手段按壓該劃線的外側之廢材部的區域中該外接部之附近的起點位置;在該廢材部的區域內,在該劃線的圓周方向改變該按壓手段之按壓位置。A first aspect of the present invention relates to a method for dividing a divided substrate. The dividing method of this aspect is a dividing method for dividing a product portion having a shape including a straight portion and a curved portion from a substrate according to a scribe line formed along the outer shape of the product portion, the scribe line having a scribe line extending toward the outer periphery of the substrate. Circumscribed portion; press the starting point position near the outer portion in the area of the waste material portion outside the scribe line by pressing means; in the area of the waste material portion, change the pressing force of the pressing means in the circumferential direction of the scribe line Location.
若依據本形態之構成,以按壓手段按壓起點位置時,起點位置之龜裂向基板之厚度方向伸展並到達基板之背面,藉此,產生製品部與廢材部的分割。伴隨按壓手段之移動,龜裂沿著按壓手段所按壓之按壓位置不斷地伸展。在此構成,按壓位置係沿著劃線之圓周方向變化。因此,龜裂亦沿著劃線之圓周方向伸展。藉此,從基板可分割製品部。According to the structure of this aspect, when the starting position is pressed by the pressing means, the crack at the starting position extends in the thickness direction of the substrate and reaches the back surface of the substrate, thereby causing separation of the product portion and the waste portion. Along with the movement of the pressing means, the cracks continuously extend along the pressing position pressed by the pressing means. In this configuration, the pressing position changes along the circumferential direction of the scribe line. Therefore, the cracks also extend along the circumferential direction of the scribe line. Thereby, the product part can be divided|segmented from a board|substrate.
又,依此方式,因為龜裂沿著劃線之圓周方向伸展,所以在劃線具有曲線部的情況,亦按壓位置沿者曲線部的外側移動,藉此,龜裂沿著曲線部圓滑地逐漸地伸展。因此,在製品部之直線部及曲線部的端面不會發生碎片(chipping)或裂痕,而可在良好之狀態從基板分割製品部。Furthermore, in this way, since the cracks extend along the circumferential direction of the scribe line, when the scribe line has a curved portion, the pressing position also moves along the outer side of the curved portion, whereby the cracks smoothly follow the curved portion. Stretch out gradually. Therefore, chipping and cracks do not occur on the end surfaces of the straight portion and the curved portion of the product portion, and the product portion can be divided from the substrate in a good state.
在本形態之分割方法,可使該按壓手段之按壓位置,在該廢材部的區域內,從該起點位置在該劃線的圓周方向連續性地移動。In the dividing method of this aspect, the pressing position of the pressing means can be continuously moved in the circumferential direction of the scribe line from the starting point in the region of the waste material portion.
若依據此構成,因為伴隨按壓位置之連續性的移動而龜裂連續性地伸展,所以可使龜裂沿著劃線圓滑地伸展。因此,從基板可在更良好之狀態分割製品部。According to this configuration, since the crack continuously expands with the continuous movement of the pressing position, the crack can be smoothly extended along the scribe line. Therefore, the product portion can be divided in a better state from the substrate.
在本形態之分割方法,能以比使該按壓位置沿著該劃線之直線部分移動的速度更低的速度,使該按壓位置沿著該劃線之曲線部分移動。In the dividing method of this aspect, the pressing position can be moved along the curved portion of the scribed line at a lower speed than the speed at which the pressing position is moved along the straight portion of the scribed line.
若依據此構成,按壓手段按壓曲線部之附近時的速度係比按壓其他的部分時的速度慢。藉此,在曲線部龜裂緩和地逐漸地伸展,而龜裂之伸展方向成為易沿著劃線的曲線部。因此,可良好地進行曲線部之分割。又,在曲線部,因為可防止龜裂在劃線以外的部分伸展,所以可將製品部之端面形成為良好之狀態。According to this configuration, the speed at which the pressing means presses the vicinity of the curved portion is slower than the speed at which the other portion is pressed. As a result, the cracks are gradually extended in the curved portion, and the direction of extension of the cracks becomes the curved portion that is easy to follow the scribe line. Therefore, the division of the curved portion can be performed favorably. In addition, in the curved portion, since the crack can be prevented from extending beyond the scribed line, the end face of the product portion can be formed in a good state.
在本形態之分割方法,可使該按壓手段之按壓位置,在該廢材部的區域內,從該起點位置在該劃線的圓周方向間歇性地移動。In the dividing method of this aspect, the pressing position of the pressing means can be moved intermittently in the circumferential direction of the scribe line from the starting point in the region of the waste material portion.
若依據此構成,根據這種分割方法,亦藉由適當地調整按壓位置的間隔,可使藉在各按壓位置之按壓所伸展的龜裂,藉在下一個按壓位置的按壓,依序沿著劃線逐漸地伸展。藉此,可沿著劃線從基板分割製品部。According to this configuration, according to this dividing method, also by appropriately adjusting the interval between the pressing positions, the cracks extended by pressing at each pressing position can be sequentially moved along the line by pressing at the next pressing position. The line stretches gradually. Thereby, the product part can be divided|segmented from a board|substrate along a scribe line.
在本形態之分割方法,該基板係在該製品部之區域內被支撐構件支撐,並在該廢材部的下方可設置空間。In the dividing method of this aspect, the substrate is supported by the support member in the area of the product portion, and a space can be provided below the waste portion.
若依據此構成,基板被載置於支撐構件時,廢材部成為從支撐構件突出之狀態。因此,藉按壓逐漸地分割廢材部時,廢材部係因自重依序往下方的空間下垂,而在分割位置,產生使龜裂張開之方向的力。因此,沿著劃線從基板可更圓滑地分割製品部。According to this configuration, when the substrate is placed on the support member, the waste material portion is in a state of protruding from the support member. Therefore, when the scrap portion is gradually divided by pressing, the scrap portion sags down to the lower space in sequence due to its own weight, and a force in the direction of opening the crack is generated at the split position. Therefore, the product portion can be more smoothly divided from the substrate along the scribe line.
在本形態之分割方法,該製品部係具有矩形之角被圓滑成圓弧形的形狀;該支撐構件係具有比該製品部的形狀小,且矩形之角被圓滑成圓弧形的形狀;在該支撐構件之該角被圓滑成圓弧形之圓弧部的曲率係可設定成比在該製品部之該角被圓滑之圓弧部的曲率更小。In the dividing method of this aspect, the product portion has a shape in which the corners of a rectangle are rounded into an arc shape; the support member has a shape smaller than the shape of the product portion, and the corners of the rectangle are rounded into an arc shape; The curvature of the arc portion rounded at the corner of the support member may be set to be smaller than the curvature of the arc portion rounded at the corner of the product portion.
若依據此構成,因為支撐構件之圓弧部的曲率比製品部之圓弧部的曲率更小,所以在製品部之圓弧部的附近所產生之應力分散。因此,在藉按壓分割時,過大的應力不會作用於製品部之圓弧部的附近,所以,沿著製品部的圓弧部,可良好地分割廢材部。藉此,在製品部的端面不會發生碎片或裂痕,而可在更良好之狀態從基板分割製品部。According to this configuration, since the curvature of the arc portion of the support member is smaller than the curvature of the arc portion of the product portion, the stress generated in the vicinity of the arc portion of the product portion is dispersed. Therefore, when dividing by pressing, excessive stress does not act on the vicinity of the arc portion of the product portion, so that the waste material portion can be favorably divided along the arc portion of the product portion. Thereby, chips and cracks are not generated on the end face of the product part, and the product part can be divided from the substrate in a better state.
在本形態之分割方法,該按壓手段係可構成為是用以按壓該廢材部之按壓構件。In the dividing method of this aspect, the pressing means may be configured as a pressing member for pressing the waste material portion.
本發明之第2形態係有關於一種分割基板的分割裝置。本形態之分割裝置係將包含直線部與曲線部之形狀的製品部根據沿著該製品部之外形所形成的劃線從基板分割之分割裝置,其包括:支撐構件,係支撐該製品部;按壓構件,係按壓該劃線的外側之廢材部的區域;以及按壓位置調整手段,係在該廢材部的區域內,在該劃線的圓周方向改變該按壓構件之按壓位置。A second aspect of the present invention relates to a dividing apparatus for dividing a substrate. The dividing device of this form is a dividing device that divides a product part having a shape including a linear part and a curved part from a substrate according to a scribe line formed along the outer shape of the product part, and includes: a support member for supporting the product part; The pressing member presses the area of the scrap portion outside the scribe line; and the pressing position adjusting means is connected to the area of the scrap portion and changes the pressing position of the pressing member in the circumferential direction of the scribe line.
若依據此構成,具有與第1形態一樣之效果。According to this configuration, the same effects as those of the first aspect are obtained.
在本形態之分割裝置,該按壓位置調整手段係可包括:移動機構,係使該按壓構件對該基板相對性地移動;及控制部,係控制該移動機構。該控制部係可構成為藉由控制該移動機構,在該廢材部的區域內,在該劃線的圓周方向改變該按壓構件之按壓位置。In the dividing device of this aspect, the pressing position adjusting means may include: a moving mechanism for relatively moving the pressing member to the substrate; and a control unit for controlling the moving mechanism. The control portion may be configured to change the pressing position of the pressing member in the circumferential direction of the scribed line in the region of the scrap portion by controlling the moving mechanism.
若依據此構成,藉控制部之控制,可調整按壓構件之按壓位置。藉此,可圓滑地進行製品部的分割動作。According to this configuration, the pressing position of the pressing member can be adjusted by the control of the control unit. Thereby, the division|segmentation operation|movement of a product part can be performed smoothly.
在此情況,該控制部係可構成為使該按壓構件之按壓位置,在該廢材部的區域內,在該劃線的圓周方向連續性地移動。In this case, the control portion may be configured to continuously move the pressing position of the pressing member in the circumferential direction of the scribe line in the region of the waste material portion.
又,該控制部係可構成為將使該按壓構件沿著該劃線之曲線部分移動的速度設定成比使該按壓構件沿著該劃線之直線部分移動的速度更低。Also, the control unit may be configured to set the speed at which the pressing member moves along the curved portion of the scribed line to be lower than the speed at which the pressing member moves along the linear portion of the scribed line.
在本形態之分割裝置,該按壓位置調整手段係具備升降機構,該升降機構係使沿著該廢材部所配置的複數個該按壓構件對該基板接近及遠離;可構成為在該複數個按壓構件位於該基板之上方時,該複數個按壓構件與該基板之距離被設定成伴隨該劃線之在圓周方向之位置的變化而變長。In the dividing device of the present aspect, the pressing position adjusting means includes a lift mechanism that moves the plurality of pressing members arranged along the waste material portion toward and away from the substrate; it may be configured such that the plurality of When the pressing member is positioned above the substrate, the distances between the plurality of pressing members and the substrate are set so as to become longer along with the change of the position of the scribe line in the circumferential direction.
若依據此構成,升降機構使複數個按壓構件接近基板時,從與基板之距離短的按壓構件依序與基板抵接。藉此,按壓位置沿著劃線之圓周方向間歇性地移動。依此方式,只是直線性地驅動升降機構,可在劃線之圓周方向改變按壓位置。因此,不需要複雜的控制,而藉簡易的構成,可分割基板。According to this configuration, when the lifting mechanism brings the plurality of pressing members close to the substrate, the pressing members with the shortest distance from the substrate come into contact with the substrate in order. Thereby, the pressing position moves intermittently along the circumferential direction of the scribe line. In this way, the pressing position can be changed in the circumferential direction of the scribe line by simply driving the lift mechanism linearly. Therefore, the substrate can be divided by a simple structure without requiring complicated control.
在本形態之分割裝置,該按壓位置調整手段係具備升降機構,該升降機構係使沿著該廢材部連續性地配置的該按壓構件對該基板接近及遠離;可構成為在該按壓構件位於該基板之上方時,該按壓構件與該基板之距離被設定成伴隨該劃線之在圓周方向之位置的變化而變長。In the dividing apparatus of this aspect, the pressing position adjusting means includes a lift mechanism that moves the pressing member continuously arranged along the waste material portion toward and away from the substrate; it may be configured such that the pressing member When positioned above the substrate, the distance between the pressing member and the substrate is set so as to become longer as the position of the scribe line in the circumferential direction changes.
若依據此構成,升降機構使按壓構件接近基板時,按壓構件從與基板的距離短之處依序與基板抵接。藉此,按壓位置沿著劃線之圓周方向連續性地移動。依此方式,只是直線性地驅動升降機構,可在劃線之圓周方向改變按壓位置。因此,不需要複雜的控制,而藉簡易的構成,可分割基板。According to this configuration, when the elevating mechanism brings the pressing member closer to the substrate, the pressing member comes into contact with the substrate in order from the point where the distance from the substrate is short. Thereby, the pressing position moves continuously along the circumferential direction of the scribe line. In this way, the pressing position can be changed in the circumferential direction of the scribe line by simply driving the lift mechanism linearly. Therefore, the substrate can be divided by a simple structure without requiring complicated control.
在本形態之分割裝置,該支撐構件係可構成為在該製品部之區域內支撐該基板,並在該廢材部的下方設置空間。In the dividing apparatus of this aspect, the support member may be configured to support the substrate in the area of the product portion, and to provide a space below the waste portion.
在此情況,該支撐構件係可構成為包括:載置面,係載置該基板;及台座部,係截面積比該載置面更小。In this case, the support member may be configured to include a placing surface on which the substrate is placed, and a pedestal portion having a smaller cross-sectional area than the placing surface.
若依據此構成,在沿著劃線所分割的廢材部之處因自重而向下方下垂時,容許潛入在載置面與台座部之間所產生之段差的空間。藉此,因為抑制所分割之廢材部碰撞台座部的側壁而彎曲,所以不要之應力從所分割之廢材部作用於基板的事不會發生。因此,從基板可良好地分割製品部。According to this configuration, when the waste material portion divided along the scribe line sags downward due to its own weight, it is allowed to sneak into the space of the level difference generated between the mounting surface and the pedestal portion. Thereby, since the divided waste material portion is prevented from being bent by hitting the side wall of the pedestal portion, unnecessary stress does not act on the substrate from the divided waste material portion. Therefore, the product portion can be favorably divided from the substrate.
在本形態之分割裝置,該製品部係具有矩形之角被圓滑成圓弧形的形狀;該支撐構件係具有比該製品部的形狀小,且矩形之角被圓滑成圓弧形的形狀;在該支撐構件之該角被圓滑之圓弧部的曲率係可構成為比在該製品部之該角被圓滑之圓弧部的曲率更小。In the dividing device of this form, the product portion has a shape in which the corners of a rectangle are rounded into a circular arc; the support member has a shape smaller than the shape of the product portion, and the corners of the rectangle are rounded into an arc; The curvature of the arc portion rounded at the corner of the support member may be configured to be smaller than the curvature of the arc portion rounded at the corner of the product portion.
在本形態之分割裝置,可包括:劃線頭,係用以形成該劃線;支撐框,係用以支撐該基板的該製品部之外側的區域;以及支撐框驅動部,係在第1位置與第2位置之間驅動該支撐框,而該第1位置係支撐該製品部之外側的區域,該第2位置係不支撐該製品部之外側的區域。該支撐框驅動部係可構成為在形成該劃線時,將該支撐框設定於第1位置,在分割該廢材部時,將該支撐框設定於第2位置。The dividing device of this aspect may include: a scribing head for forming the scribe line; a support frame for supporting the area outside the product portion of the substrate; and a support frame driving unit for the first The support frame is driven between a position and a second position, wherein the first position supports the area outside the product portion, and the second position does not support the outside area of the product portion. The support frame driving unit may be configured to set the support frame to the first position when forming the scribe line, and to set the support frame to the second position when the waste material portion is divided.
若依據此構成,藉一台分割裝置,可進行劃線之形成與廢材部之分割的雙方。According to this configuration, both the formation of the scribe line and the division of the waste material portion can be performed by a single dividing device.
在此情況,該支撐框係沿著該劃線的圓周方向被分割成複數個框部;該支撐框驅動部係可構為在分割該廢材部時,將與該按壓構件之按壓位置對應之位置的該框部從該第1位置設定於第2位置。In this case, the support frame is divided into a plurality of frame parts along the circumferential direction of the scribe line; the support frame drive part can be configured to correspond to the pressing position of the pressing member when dividing the waste material part The frame portion at the position is set to the second position from the first position.
若依據此構成,在開始分割廢材部時,廢材部係在圓周方向之起點位置成為未被支撐框支撐的狀態,而在圓周方向之終點位置成為被支撐框支撐的狀態。因此,在開始分割廢材部時,係在隔著起點位置之附近的劃線與起點位置相鄰的終點位置被對應之框部支撐的狀態,對起點位置賦與按壓力。藉此,對起點位置之附近的劃線,更有效地賦與張開方向之力,結果,可沿著劃線圓滑地分割起點位置之附近的廢材部。 [發明之效果] According to this configuration, when starting to divide the scrap portion, the scrap portion is not supported by the support frame at the starting point in the circumferential direction, and is supported by the support frame at the end position in the circumferential direction. Therefore, when starting to divide the waste material portion, the end position adjacent to the start point position across the scribe line near the start point position is supported by the corresponding frame portion, and a pressing force is applied to the start point position. Thereby, the force in the opening direction is more effectively applied to the scribe line near the starting point position, and as a result, the scrap portion near the starting point position can be smoothly divided along the scribe line. [Effect of invention]
如以上所示,若依據本發明,可提供一種分割方法以及分割裝置,該分割方法係沿著含有曲線部之劃線可良好地分割基板。As described above, according to the present invention, it is possible to provide a dividing method and a dividing apparatus capable of dividing a substrate satisfactorily along a scribe line including a curved portion.
本發明之效果及意義係根據以下所示之實施形態的說明將更明白。但,以下所示之實施形態係完全是實施本發明時之一個舉例表示,本發明係絲毫未被限制為以下之實施形態所記載者。The effect and meaning of this invention will become clearer from the description of the embodiment shown below. However, the embodiment shown below is merely an example for carrying out the present invention, and the present invention is by no means limited to what is described in the following embodiment.
以下,參照圖面,說明本發明之實施形態。此外,在各圖,係權宜上,附記彼此正交之X軸、Y軸以及Z軸。Z軸係表示在鉛垂方向之上方及下方。以後,上方及下方係分別意指Z軸正側及Z軸負側。Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, in each figure, X-axis, Y-axis, and Z-axis which are orthogonal to each other are denoted expediently. The Z-axis system represents above and below the vertical direction. Hereinafter, upper and lower mean the Z-axis positive side and the Z-axis negative side, respectively.
此外,在本實施形態,移動台2、滾珠螺桿5、軌道11以及馬達16對應於在專利請求範圍所記載之「移動機構」。In addition, in the present embodiment, the moving table 2, the
圖1(a)係在模式上表示分割裝置1之構成的圖。FIG. 1( a ) is a diagram schematically showing the configuration of the dividing device 1 .
分割裝置1係所謂的多頭搭載式的劃線裝置。多頭搭載式的劃線裝置係具有在基板形成劃線之功能、及沿著所形成之劃線分割基板之功能的2種功能。在本實施形態,係為了便於說明,此多頭搭載式的劃線裝置係被稱為「分割裝置」。The dividing device 1 is a so-called multi-head mounted scribing device. A multi-head mounted scribing device has two functions, a function of forming a scribe line on a substrate, and a function of dividing the substrate along the formed scribe line. In the present embodiment, this multi-head mounted scribing device is referred to as a "dividing device" for convenience of description.
分割裝置1係包括移動台2、劃線頭3以及分離頭4。移動台2係與滾珠螺桿5螺合。移動台2係藉一對引導軌道6被支撐成在Y軸方向可移動。藉馬達之驅動,滾珠螺桿5轉動,藉此,移動台2沿著一對引導軌道6在Y軸方向移動。The dividing apparatus 1 includes a
在移動台2的上面,係設置馬達7。馬達7係係使位於上部之工作台8在X-Y平面轉動並定位於既定角度。在工作台8上,係配置支撐部20。在支撐部20的上面,係藉吸附部51(參照圖3)賦與負壓。基板F係藉吸附部51被吸附並固持於支撐部20的上面。On the upper surface of the moving table 2, a motor 7 is provided. The motor 7 rotates the upper table 8 in the XY plane and positions it at a predetermined angle. On the table 8, the
亦可基板F係例如是玻璃基板、低温烘烤陶瓷、或高温烘烤陶瓷等之陶瓷基板、矽基板、化合物半導體基板、藍寶石基板、石英基板等。又,亦可基板F係使表面或內部附著或包含不屬於脆性材料之薄膜或半導體材料者。在本實施形態,係對玻璃基板,尤其薄型之玻璃基板應用分割方法。The substrate F may be, for example, a glass substrate, a low temperature baked ceramic, or a ceramic substrate such as a high temperature baked ceramic, a silicon substrate, a compound semiconductor substrate, a sapphire substrate, a quartz substrate, or the like. Moreover, the board|substrate F may adhere to the surface or inside, or contain the thin film or semiconductor material which is not a brittle material. In this embodiment, the dividing method is applied to a glass substrate, especially a thin glass substrate.
此外,亦可基板F係由2片基板相黏貼而成的黏貼基板。作為這種基板F,列舉例如在一方之基板係形成彩色濾光器(CF),並在另一方之基板係形成薄膜電晶體(TFT)者。In addition, the substrate F may be a bonded substrate formed by bonding two substrates to each other. As such a substrate F, for example, a color filter (CF) is formed on one substrate, and a thin film transistor (TFT) is formed on the other substrate.
在劃線頭3及分離頭4之各個,係內建相機(未圖示),該相機係用以拍攝在該基板F所形成之對準標誌。又,以跨移動台2、工作台8以及支撐部20之方式將橋9架設於支柱10a、10b。Each of the
在橋9,係安裝軌道11。劃線頭3及分離頭4係分別與軌道11連接。劃線頭3及分離頭4係分別藉馬達15、16(參照圖3)之驅動,在軌道11滑動,藉此,被設置成在X軸方向移動。此外,馬達15係被內建於劃線頭3,馬達16亦一樣,被內建於分離頭4。On the
劃線頭3係在基板F形成劃線。藉由安裝刀刃12之夾具單元13被安裝於劃線頭3的接頭部14所構成。分離頭4係沿著藉劃線頭3在基板F所形成的劃線將基板F分割成製品部F1與廢材部F2(參照圖5(a)~圖6(a))。分離頭4係與劃線頭3一樣,設置接頭部14。在分離頭4的接頭部14,係安裝按壓構件30。The
圖1(b)係表示包含按壓構件30之構造體之構成的立體圖。FIG.1(b) is a perspective view which shows the structure of the structure including the pressing
如圖1(b)所示,按壓構件30係在被支撐構件31支撐之狀態,被安裝於圖1(a)所示之分離頭4的接頭部14。按壓構件30係軸狀之構件,下端被形成半球形,構成按壓部32。As shown in FIG. 1( b ), the pressing
圖2(a)~(c)係分別是用以說明支撐部20之構成的模式圖。圖2(a)係表示在形成劃線時之支撐部20之狀態的模式圖。圖2(b)係表示在分割動作開始時之支撐部20之狀態的模式圖。圖2(c)係表示在分割動作進行時之支撐部20之狀態的模式圖。此外,在圖2(a)~(c),以斜線所示之部分係工作台8的上面。FIGS. 2( a ) to ( c ) are schematic diagrams for explaining the structure of the
如圖2(a)所示,支撐部20係包括支撐構件21、與包圍支撐構件21之外側的支撐框22。支撐框22係在圓周方向,被分割成第1框部22a與第2框部22b。支撐構件21係被形成矩形的板狀構件。支撐構件21的上面係載置基板F之製品部F1(參照圖5(a))的載置面21a。在載置面21a的中央部分,係形成5個孔23。經由這些孔23,藉吸附部51(參照圖3)對基板F賦與正壓或負壓。As shown in FIG. 2( a ), the
第1框部22a及第2框部22b係都是被形成L字形的板狀構件。第1框部22a及第2框部22b係被配置成包圍支撐構件21之周圍。在此時,以支撐構件21之載置面21a、與第1框部22a及第2框部22b之各個的上面成為同一面的方式形成支撐構件21、第1框部22a以及第2框部22b。Both the
在基板F形成劃線時,如圖2(a)所示,支撐構件21、第1框部22a以及第2框部22b係被配置於工作台8的上面。在這種狀態之支撐構件21的載置面21a、第1框部22a及第2框部22b的上面載置基板F。在此時,藉吸附部51(參照圖3)對基板F賦與負壓,藉此,基板F被支撐構件21吸附並固持。劃線係在支撐構件21的外側,即,第1框部22a及第2框部22b的區域所形成。When forming a scribe line on the substrate F, as shown in FIG. 2( a ), the
依此方式,在基板F已形成劃線後,如圖2(b)所示,第1框部22a下降至第1框部22a的上面與工作台8之上面成為同一面的位置。然後,分離頭4之按壓構件30(參照圖1(b))在第1框部22a之X軸正側之端部的位置按壓基板F,進而,從該位置至Y軸負側之端部的位置,沿著第1框部22a的形狀連續性地按壓基板F。In this way, after the scribe line is formed on the substrate F, as shown in FIG. Then, the pressing
進而,在至按壓構件30到達第1框部22a之Y軸負側之端部的位置之間,如圖2(c)所示,第2框部22b下降至第2框部22b的上面與工作台8之上面成為同一面的位置。然後,按壓構件30係從第2框部22b之X軸負側之端部的位置至Y軸正側之端部的位置,沿著第2框部22b的形狀連續性地按壓基板F。藉此,沿著劃線之基板F的分割結束。在後面,參照圖5(a)~圖6(b),詳細地說明沿著劃線之基板F的分割方法。Furthermore, before the pressing
圖3係表示分割裝置1之構成的方塊圖。FIG. 3 is a block diagram showing the configuration of the dividing device 1. As shown in FIG.
如圖3所示,分割裝置1係除了圖1(a)、(b)的構成以外,還包括控制部50、吸附部51、支撐框驅動部52、劃線頭驅動部53、分離頭驅動部54以及移動台驅動部55。As shown in FIG. 3 , the dividing device 1 includes a
控制部50係包含CPU等之運算處理電路、或ROM、RAM、硬碟等之記憶體。控制部50係根據記憶體所記憶之程式,控制各部。The
吸附部51係對在支撐構件21所載置之基板F,賦與正壓或負壓。支撐框驅動部52係使第1框部22a及第2框部22b進行升降移動。劃線頭驅動部53係藉由驅動馬達15,驅動劃線頭3。分離頭驅動部54係係藉由驅動馬達16,驅動分離頭4。移動台驅動部55係藉由驅動圖1(a)所示之滾珠螺桿5,使移動台2在Y軸方向移動。The
其次,使用圖4(a)、(b)之流程圖、及圖5(a)~圖6(b)之基板F及支撐部20的狀態變遷圖,說明使用分割裝置1之基板F的分割。Next, the division of the substrate F using the dividing device 1 will be described using the flowcharts of FIGS. .
圖4(a)係表示分割裝置1之動作的流程圖。圖5(a)、(b)係表示被分割之前的基板F之狀態的模式圖。圖5(c)、(d)係按壓起點位置Q1時之基板F的模式圖。圖6(a)、(b)係沿著劃線L分割時之基板F的模式圖。FIG. 4( a ) is a flowchart showing the operation of the dividing device 1 . FIGS. 5( a ) and ( b ) are schematic views showing the state of the substrate F before being divided. FIGS. 5( c ) and ( d ) are schematic views of the substrate F when the starting point position Q1 is pressed. FIGS. 6( a ) and ( b ) are schematic views of the substrate F when it is divided along the scribe line L. FIG.
此外,圖5(a)、(c)、圖6(a)係從Z軸正側觀察基板F及支撐部20之情況的模式圖,圖5(b)、(d)、圖6(b)係從X軸正側所觀察的側視圖。5( a ), ( c ), and FIG. 6( a ) are schematic views of the case where the substrate F and the
如圖4(a)所示,在步驟S11,控制部50係藉支撐框驅動部52使第1框部22a及第2框部22b升降至工作台8的上面。藉此,支撐部20係成為圖2(a)所示之狀態。As shown in FIG. 4( a ), in step S11 , the
在此狀態,藉機械手臂等之移送手段,將形成劃線前之基板F載置於支撐部20的上面,基板F的尺寸係與支撐部20的上面大致相等。在步驟S12,控制部50係使吸附部51產生負壓,而使支撐構件21吸附基板F。亦可替代機械手臂,由使用者將基板F載置於支撐部20。In this state, the substrate F before forming the scribe line is placed on the upper surface of the
如圖5(a)所示,基板F係在平面圖,具有矩形形狀,並被區分成製品部F1與廢材部F2。製品部F1係被配置於基板F之內側。此處,在平面圖之製品部F1的形狀係長方形之角被圓滑的形狀,在圖5(a),以劃線L1所包圍之區域對應。製品部F1係在與長方形之角對應的位置具有圓弧部。As shown in FIG.5(a), the board|substrate F has a rectangular shape in plan view, and is divided into the product part F1 and the waste part F2. The product part F1 is arrange|positioned inside the board|substrate F. Here, the shape of the product part F1 in the plan view is a shape in which the corners of the rectangle are rounded, and in FIG. 5( a ), the area surrounded by the scribe line L1 corresponds. The product portion F1 has a circular arc portion at a position corresponding to a corner of the rectangle.
在支撐部20之支撐構件21的形狀(載置面21a的形狀)係與製品部F1的形狀一樣,是長方形之角被圓滑的形狀。支撐構件21係在與長方形之角對應的位置具有圓弧部。支撐構件21之圓弧部的曲率係比製品部F1之圓弧部的曲率更小。又,支撐構件21的尺寸係比製品部F1的尺寸更小。The shape of the
基板F係在支撐構件21之各圓弧部的附近配置製品部F1之各圓弧部,且以作成製品部F1之中央部分與支撐構件21之中央部分重疊的方式被載置於支撐構件21。依此方式,將基板F載置於支撐構件21時,製品部F1之外周部分與廢材部F2被載置於第1框部22a及第2框部22b的上面。The substrate F is placed on the
在此狀態,控制部50係如上述所示,從吸附部51對基板F賦與負壓。藉此,基板F係被支撐構件21吸附,並被支撐構件21固持。因此,基板F係不會從支撐構件21進行位置偏移。In this state, the
回到圖4(a),在步驟S13,控制部50係在基板F形成劃線L。劃線L係沿著製品部F1之外周所形成。在此時,控制部50係控制劃線頭驅動部53及移動台驅動部55,使劃線頭3對基板F相對地在X軸方向及Y軸方向移動。藉此,劃線頭3的刀刃12在基板F上二維地移動,而在基板F之表面形成劃線L。Returning to FIG. 4( a ), in step S13 , the
在劃線L之形成,係藉劃線頭3所內建之相機進行基板F之定位。而且,將圖5(a)之以黑圓所示的位置P1被設定為劃線L之形成開始位置的情況,控制部50係藉劃線頭驅動部53將劃線頭3定位於位置P1的正上。在此時,基板F係如圖5(b)所示,被構成支撐部20之支撐構件21、第1框部22a以及第2框部22b支撐。In the formation of the scribing line L, the positioning of the substrate F is performed by the camera built in the
然後,控制部50係使刀刃12以既定負載對基板F接觸後,使刀刃12對基板F沿著製品部F1的形狀相對性地移動,而形成劃線L1。Then, the
依此方式,形成劃線L1時,即,劃線頭3沿著製品部F1的形狀相對地移動而再被定位於位置P1時,控制部50係使刀刃12從位置P1至基板F之外周上的位置P2(在圖5(a)之以白圓所示的位置)進行直線移動。藉此,在位置P1、與通過位置P1並位於劃線L1之延長線上的位置P2之間形成外接部L2。In this way, when the scribe line L1 is formed, that is, when the
依此方式,在劃線L,係包含:沿著製品部F1之外周的劃線L1、與從該劃線L1到達基板F之外周的外接部L2。又,在劃線L1中,4個曲線部L11係對應於製品部F1的4個圓弧部,4個直線部L12係對應於製品部F1的4個直線部。In this way, the scribe line L includes a scribe line L1 along the outer periphery of the product portion F1 and an outer portion L2 extending from the scribe line L1 to the outer periphery of the substrate F. In addition, in the scribe line L1, the four curved portions L11 correspond to the four circular arc portions of the product portion F1, and the four straight portions L12 correspond to the four straight portions of the product portion F1.
然後,在步驟S14,控制部50係控制支撐框驅動部52,使第1框部22a下降。藉此,支撐部20係成為圖2(b)所示之狀態。基板F係在圖5(b)所示之狀態被支撐部20支撐。外接部L2的附近係成為不被第1框部22a支撐,而僅被第2框部22b支撐之狀態。Then, in step S14, the
接著,在步驟S15,控制部50係藉分離頭驅動部54將分離頭4定位於圖5(c)之起點位置Q1。起點位置Q1係在圖5(c)以白色之三角形記號所示的位置,被定位於廢材部F2的區域中相對劃線L的外接部L2,Y軸正側的附近。然後,控制部50係控制分離頭4,使按壓構件30以既定負載按壓起點位置Q1。依此方式,按壓構件30按壓起點位置Q1時,在外接部L2之外周側的端部之龜裂在基板F之厚度方向伸展並到達基板F之背面,進而龜裂向外接部L2之內側伸展,而廢材部F2之起點位置Q1的附近從基板F被分割。Next, in step S15 , the
在此時,外接部L2的附近係如圖5(d)所示,因為外接部L2之Y軸負側的廢材部F2被第2框部22b支撐,所以藉按壓構件30按壓外接部L2之Y軸正側時,對外接部L2,高效率地賦與使龜裂張開之方向的力。藉此,龜裂從外接部L2之外周側的端部圓滑地伸展至外接部L2,而廢材部F2之起點位置Q1的附近從基板F被良好地分割。At this time, the vicinity of the circumscribed portion L2 is as shown in FIG. 5( d ), and since the scrap portion F2 on the negative side of the Y-axis of the circumscribed portion L2 is supported by the
依此方式,起點位置Q1的附近被分割時,控制部50係在步驟S16,控制支撐框驅動部52,使第2框部22b下降。藉此,支撐部20係成為圖2(c)所示之狀態。基板F係在圖6(b)所示之狀態被支撐部20支撐。此外,亦可起點位置Q1之附近被分割後,控制部50係一度使按壓構件30離開基板F。In this way, when the vicinity of the starting point position Q1 is divided, the
然後,在步驟S17,控制部50係控制分離頭驅動部54及移動台驅動部55,使分離頭4沿著劃線L在廢材部F2之區域相對性地移動。藉此,按壓構件30之對基板F的按壓位置沿著廢材部F2移動,伴隨此移動,廢材部F2係從基板F被分割。Then, in step S17 , the
具體地說明藉分離頭4之對基板F的分割時,在步驟S15,在圖6(a)之起點位置Q1所定位的按壓構件30係在步驟S17,從起點位置Q1移至位置Q2。位置Q2係在圖6(a),是以黑色三角形記號所示的位置。伴隨此移動,在外接部L2之X軸正側的端部到達基板F之背面的龜裂沿著外接部L2在X軸負方向伸展。然後,按壓構件30到達位置Q2時,按壓構件30係在仍然按壓廢材部F2之狀態,進而,沿著劃線L1在廢材部F2之區域內在圓周方向移動。此移動方向係在圖6(a)以虛線之箭號表示。伴隨此移動,在外接部L2所產生之龜裂從外接部L2向劃線L1之直線部L12伸展,而廢材部F2沿著直線部L12被分割。When specifically describing the division of the substrate F by the separation head 4, in step S15, the pressing
依此方式,按壓構件30在廢材部F2之區域內沿著劃線L1在圓周方向移動約一周而到達位置Q3時,廢材部F2在劃線L1之全周被分割。藉此,基板F之分割結束。位置Q3係在圖6(a),以白色四角形記號表示,並位於外接部L2上。In this manner, when the pressing
如上述所示,因為伴隨按壓構件30之移動,以起點位置Q1為起點,龜裂從外接部L2向劃線L1伸展,進而,沿著劃線L1伸展,所以從基板F可圓滑地分割廢材部F2,而從基板F可圓滑地切割出來製品部F1。As described above, with the movement of the pressing
依此方式,藉按壓構件30之基板F的分割結束時,控制部50係在步驟S18,控制吸附部51,對基板F賦與正壓。藉此,製品部F1係被解除與支撐構件21之吸附,而可從支撐構件21取下。然後,製品部F1係藉機械手臂等之移送手段被回收。依此方式,與藉分割裝置1之基板F的分割相關之一連串的動作結束。In this way, when the division of the substrate F by the pressing
此外,在圖4(a)之步驟S17,將按壓構件30之移動速度控制成劃線L1之曲線部L11比直線部L12更慢較佳。藉此,可更圓滑地分割曲線部L11。In addition, in step S17 of FIG. 4( a ), it is preferable to control the moving speed of the pressing
又,與劃線L1之曲線部L11對應的部分之按壓構件30的移動軌跡係被設定成轉動中心與曲線部L11一致較佳。換言之,按壓構件30的移動軌跡之曲線部的曲率係被設定成比曲線部L11的曲率更小。藉此,龜裂之伸展方向易沿著曲線部L11。In addition, it is preferable that the movement locus of the pressing
圖4(b)係表示對基板F之按壓構件30之移動控制的流程圖。FIG.4(b) is a flowchart which shows the movement control of the pressing
在步驟S21,控制部50係使按壓構件30以既定負載從起點位置Q1在廢材部F2之圓周方向移動。在此時,控制部50係在步驟S22,首先,使按壓構件30以第1速度對基板F相對性地移動。藉此,按壓構件30係如圖6(a)所示,在從起點位置Q1至位置Q2之間沿著外接部L2以第1速度相對性地移動,進而,在廢材部F2之區域內從位置Q2沿著劃線L1的直線部L12以第1速度相對性地移動。In step S21, the
在步驟S23,控制部50係判定是否按壓構件30到達了劃線L1之曲線部L11的附近。在按壓構件30到達了劃線L1之曲線部L11的附近之情況(S23:YES),控制部50係將按壓構件30之移動速度切換成比第1速度更低速的第2速度(S24)。In step S23, the
然後,控制部50係在步驟S25,判定是否按壓構件30通過了曲線部L11的附近。在按壓構件30尚未通過曲線部L11之附近的情況(S25:NO),按壓構件30之移動速度係仍被維持於第2速度(S24)。Then, in step S25, the
然後,按壓構件30通過曲線部L11的附近時(S25:YES),控制部50係使處理回到步驟S22,而將按壓構件30之移動速度從第2速度切換成第1速度。藉此,沿著通過曲線部L11後之直線部L12,按壓構件30以第1速度移動。Then, when the pressing
接著,控制部50係在步驟S26,執行與上述相同之處理至判定按壓構件30到達了位置Q3。在此情況,位置Q3係按壓構件30之移動的終點。藉此,按壓構件30係沿著劃線L1的直線部L12,以第1速度在廢材部F2之區域移動,又,沿著劃線L1之直線部L12,以比第1速度慢之第2速度,在廢材部F2之區域移動,依此方式,按壓構件30到達位置Q3時(S26:YES),控制部50係結束圖4(b)之處理。藉此,在圖4(a)的步驟S17之基板F的分割處理結束。Next, in step S26, the
依此方式,在本實施形態,係在按壓構件30沿著劃線L在廢材部F2之區域內相對性地移動時,根據通過曲線部L11之附近的情況、與通過直線部L12之附近的情況,切換按壓構件30之相對性的移動速度。藉此,在曲線部L11可使龜裂緩和地伸展,而可圓滑且良好地分割曲線部L11。In this way, in the present embodiment, when the pressing
此外,亦可在上述之分割裝置1的動作,因應於需要,使工作台8轉動。In addition, the table 8 may be rotated according to the needs of the operation of the above-mentioned dividing device 1 .
又,在上述,係表示劃線頭3及分離頭4在X軸方向移動、移動台2在Y軸方向移動,而且轉動的分割裝置1,但是分割裝置1係只要是可使劃線頭3及分離頭4對基板F在X-Y平面之面內方向二維地進行相對移動的構成即可。例如,亦可是劃線頭3及分離頭4被固定,而移動台2在X軸、Y軸方向移動的分割裝置1。
<實施形態之效果>
In the above, the dividing device 1 is shown in which the
若依據本實施形態,具有以下之效果。According to this embodiment, the following effects are obtained.
如圖4(a)、圖5(a)~圖6(b)所示,以按壓構件30按壓起點位置Q1時,在起點位置Q1龜裂向基板F之厚度方向伸展,產生基板F之分割。伴隨按壓構件30之移動,沿著藉按壓構件30所按壓之按壓位置,製品部F1從基板F逐漸被分離。在本構成,按壓位置係沿著劃線L之圓周方向變化。因此,龜裂亦沿著劃線L之圓周方向伸展。藉此,從基板F可分割製品部F1。As shown in FIGS. 4( a ) and 5 ( a ) to 6 ( b ), when the starting point position Q1 is pressed by the pressing
又,依此方式,因為龜裂沿著劃線L之圓周方向伸展,所以在劃線L具有曲線部L11的情況,亦按壓位置沿著曲線部L11的外側移動,藉此,龜裂沿著曲線部L11圓滑地逐漸地伸展。因此,在製品部F1之直線部L12及曲線部L11的端面不會發生碎片(chipping)或裂痕,而可在良好之狀態從基板F分割製品部F1。In addition, since the cracks extend in the circumferential direction of the scribe line L in this way, when the scribe line L has the curved portion L11, the pressing position also moves along the outer side of the curved portion L11, whereby the cracks along the The curved portion L11 extends smoothly and gradually. Therefore, the product part F1 can be divided from the substrate F in a good state without chipping or cracks occurring on the end surfaces of the straight part L12 and the curved part L11 of the product part F1.
如圖4(a)、(b)、圖5(a)~圖6(b)所示,因為伴隨按壓位置之連續性的移動而龜裂連續性地伸展,所以可使龜裂沿著劃線L圓滑地伸展。因此,從基板F能以更良好之狀態分割製品部F1。As shown in Fig. 4(a), (b), Fig. 5(a) to Fig. 6(b), since the crack extends continuously with the continuous movement of the pressing position, the crack can be made along the cut Line L stretches smoothly. Therefore, the product part F1 can be divided|segmented from the board|substrate F in a more favorable state.
一般,若脆性材料基板的厚度變薄,在沿著曲線形狀將基板折彎時,皺紋聚集,而過大的應力易作用於曲線部。因此,在製品部之角部的形狀被形成曲線狀的情況,將該角部折彎時,龜裂可能向例如往製品部側之偏離劃線的方向伸展。Generally, when the thickness of the brittle material substrate is reduced, when the substrate is bent along the curved shape, wrinkles gather, and excessive stress tends to act on the curved portion. Therefore, when the shape of the corner portion of the product portion is curvilinear, when the corner portion is folded, the crack may extend in a direction deviating from the scribe line, for example, toward the product portion side.
可是,若依據本實施形態,如圖4(a)、(b)、圖5(a)~圖6(b)所示,按壓構件30按壓曲線部L11之附近時的速度係比按壓其他的部分時的速度慢。藉此,在曲線部L11龜裂緩和地逐漸地伸展,而龜裂之伸展方向易沿著劃線L的曲線部L11。因此,可良好地進行曲線部L11之分割。又,在曲線部L11,因為可防止龜裂向製品部F1側伸展,所以可將製品部F1之端部形成為良好之狀態。However, according to the present embodiment, as shown in FIGS. 4( a ), ( b ), and FIGS. 5( a ) to 6 ( b ), the speed at which the pressing
如圖2(c)、圖5(a)~圖6(b)所示,在支撐部20載置基板F時,廢材部F2成為從支撐構件21突出之狀態。因此,藉按壓逐漸地分割廢材部F2時,廢材部F2係因自重依序往下方的空間下垂,在分割位置,產生使龜裂張開之方向的力。因此,沿著劃線L從基板F可更圓滑地分割製品部F1。As shown in FIGS. 2( c ) and 5( a ) to 6 ( b ), when the substrate F is placed on the
又,依此方式,在基板F之分割位置,發生使龜裂張開之方向的力,這種龜裂沿著劃線L連續。因此,龜裂係不會向廢材部F2之區域內或製品部F1之區域內偏離,而沿著劃線L伸展。結果,廢材部F2係不會在中途被分割,而在連接之狀態從基板F被除去。藉此,在亦是製品部F1與廢材部F2的邊界之製品部F1的端面,係抑制碎片或裂痕的發生,而製品部F1之品質成為良好。In addition, in this way, a force in the direction of opening the crack is generated at the dividing position of the substrate F, and the crack is continuous along the scribe line L. As shown in FIG. Therefore, the cracks extend along the scribe line L without deviating from the area of the waste material portion F2 or the area of the product portion F1. As a result, the scrap portion F2 is removed from the substrate F in a connected state without being divided in the middle. Thereby, generation|occurrence|production of a chip|tip and a crack is suppressed in the edge surface of the product part F1 which is also the boundary of the product part F1 and the waste material part F2, and the quality of the product part F1 becomes favorable.
如圖2(c)、圖5(a)~圖6(b)所示,因為支撐構件21(載置面21a)之圓弧部的曲率比製品部F1之圓弧部的曲率更小,所以在製品部F1之圓弧部的附近所產生之應力分散。因此,在藉按壓分割時,過大的應力不會作用於圓弧部的附近,所以,沿著製品部F1的圓弧部,可良好地分割廢材部F2。藉此,在製品部F1的端面不會發生碎片或裂痕,而在更良好之狀態從基板F可分割製品部F1。As shown in FIGS. 2( c ) and 5 ( a ) to 6 ( b ), since the curvature of the arc portion of the support member 21 (the mounting
如圖1(a)、圖3~圖4(b)所示,藉控制部50之控制,可調整按壓構件30之按壓位置。藉此,可圓滑地進行製品部F1之分割動作。
<變更例>
As shown in FIGS. 1( a ) and 3 to 4 ( b ), the pressing position of the pressing
以上,說明了本發明之實施形態,但是本發明係不是被限定為上述的實施形態,本發明之實施形態亦可進行各種的變更。The embodiments of the present invention have been described above, but the present invention is not limited to the above-described embodiments, and various modifications can be made to the embodiments of the present invention.
此外,在以下之變更例,亦分割對象之基板係與上述之實施形態一樣,是基板F,製品部F1及廢材部F2的形狀亦相同。 [變更例1] In addition, in the following modification, the board|substrate which also divides object is the board|substrate F like the above-mentioned embodiment, and the shape of the product part F1 and the waste part F2 is also the same. [Modification 1]
圖7(a)係表示變更例1之分割裝置100之構成的立體圖。FIG. 7( a ) is a perspective view showing the configuration of the
變更例1之分割裝置100係用以沿著外接部L2及劃線L1分割預先如圖5(a)所示形成了劃線L1與外接部L2之基板F的裝置。即,分割裝置100係未具有用以在基板F形成劃線的構成,而只具有用以沿著劃線分割基板F的構成。The dividing
如圖7(a)所示,分割裝置100係包括升降機構110、支撐部120、框構件130以及按壓構件140。參照圖7(b),說明按壓構件140。又,在變更例1之分割裝置100,係使用者以手動將基板F設定於分割裝置100,並操作按壓構件140。As shown in FIG. 7( a ), the
升降機構110係被設置於成為底座的設置台101。升降機構110係在矩形的板部111,形成在X軸方向所排列的3個孔。這些3個孔中,在位於X軸方向之中央的孔111a以外之2個孔的各個,設置線性襯套112。在各線性襯套112,係軸113所穿過。The elevating
在各軸113的上部,係分別安裝固定環114。在各軸113的下端部,係分別形成未圖示之螺孔。又,以覆蓋各軸113之周圍的方式分別設置偏壓構件115。各偏壓構件115係以藉固定環114夾入上端部,並藉線性襯套112夾入下端部的方式被卡止。A fixing
在位於X軸方向之中央的孔111a,係螺絲116之螺絲軸所嵌入。螺絲軸的下端係與支撐體117的上面抵接。The screw shaft of the
支撐體117係被形成為從矩形之板構件除了Y軸正側之端緣部117a、X軸正側之端緣部117b、以及X軸負側之端緣部117c以外被鑿穿的形狀。在端緣部117a、及端緣部117b、117c,係稍微地設置段差。此段差之在Z軸方向的寬度係與框構件130之在厚度方向的寬度一致。上述之螺絲116之螺絲軸的下端部係與支撐體117之端緣部117a抵接。The
又,在支撐體117的端緣部117a,係形成2個螺孔117d(參照圖8)。在這些螺孔117d、與在上述之各軸113的下端部所形成之未圖示的螺孔,從下方嵌入未圖示的螺絲。藉此,成為連接支撐體117與各軸113之狀態。Moreover, in the
板部111係藉一對支撐板119所支撐,該一對支撐板119係分別被設置於座118之X軸正側及負側。依此方式,構成升降機構110。The
支撐部120係成一體地包括支撐構件121、台座部122以及板部123。板部123係被設置於設置台101之上面的工作台101a。The
支撐構件121的上面成為基板F的載置面121a。與上述之實施形態一樣,在載置面121a,係形成孔124,該孔124係用以藉未圖示之吸附部對基板F賦與空氣。The upper surface of the
在支撐部120之支撐構件121的形狀(載置面121a的形狀)係與上述之實施形態一樣。即,與製品部F1的形狀一樣是角被圓滑的形狀。支撐構件121係在對應於角的位置具有圓弧部。支撐構件121之圓弧部的曲率比製品部F1之圓弧部的曲率更小,支撐構件121之尺寸比製品部F1之尺寸更小。The shape of the
台座部122係被形成大致矩形。台座部122係在與X-Y平面平行的平面剖開時的截面積被形成為比支撐構件121的更小。The
框構件130係在矩形之板構件的中央部分形成大的開口的構件。框構件130之X軸正側及負側的端緣部分別被載置於支撐體117之端緣部117b、117c,框構件130之Y軸正側的端緣部被載置於支撐體117之端緣部117a。在此時,框構件130係被載置成和支撐體117之端緣部117a、與端緣部117b、117c之間的段差嵌合。在此狀態,以螺絲將框構件130之X軸正側及負側的角部固定於支撐體117。藉此,框構件130被固定於支撐體117。The
圖7(b)係表示按壓構件140之構成的立體圖。FIG. 7( b ) is a perspective view showing the configuration of the
如圖7(b)所示,按壓構件140係由握持部141與按壓部142所構成。握持部141係細長之圓柱形的構件,並在下端部設置按壓部142。按壓部142係軸狀的構件,下端部與上述之實施形態的按壓部32一樣,被形成半球狀。在使用者分割基板F時,係握持按壓構件140的握持部141,並以按壓部142的下端部按壓基板F。As shown in FIG. 7( b ), the pressing
其次,說明使用分割裝置100之基板F的分割。Next, the division|segmentation of the board|substrate F using the
圖8係表示分割基板F的情況之分割裝置100之構成的立體圖。此外,在圖8,係以斜線表示基板F。FIG. 8 is a perspective view showing the configuration of the
如圖8所示,在使用分割裝置100分割基板F的情況,使用者係將已形成劃線L1(參照圖5(a))之基板F載置於支撐構件121的載置面121a。接著,使用者係操作未圖示之操作部,藉未圖示之吸附部經由孔124對基板F賦與負壓。基板F之載置的方法係與上述之實施形態一樣(參照圖5(a))。這係在上述之實施形態,對應於圖4(a)之流程圖之步驟S12的處理。As shown in FIG. 8, when dividing the board|substrate F using the
然後,使用者係調整框構件130的上下位置。使用者向下推框構件130時,抵抗偏壓構件115的偏壓,而支撐體117及框構件130下降。在此時,使用者係在使按壓構件140的握持部141與按壓部142之間的段差和框構件130之內周緣抵接時,使框構件130下降至所要之負載從按壓部142的頭端作用於基板F的位置(調整位置)。在此狀態,使用者係鎖緊螺絲116,使螺絲的下端與支撐體117的上面抵接。藉此,藉偏壓構件115之偏壓將框構件130卡止於上述的調整位置。Then, the user adjusts the vertical position of the
使用者係在調整框構件130的高度位置後,藉按壓構件140之按壓部142按壓基板F。具體而言,係使按壓部142從基板F的位置Q2(參照圖6(a))沿著劃線L1,在劃線L1的圓周方向移動。在此時,使用者係一面使按壓構件140的段差沿著框構件130之開口的側壁一面使按壓構件140移動。After adjusting the height position of the
即,如圖6(a)所示,使用者係使按壓構件140從位置Q2出發,並在是廢材部F2的區域內之劃線L1的附近,沿著劃線L1在圓周方向移動。藉由一面使按壓構件140的段差沿著框構件130之開口的側壁一面使按壓構件140移動,而按壓構件140之按壓部142循著這種軌跡。按壓構件140(按壓部142)被定位於位置Q3(參照圖6(a))時,基板F之分割結束。這係對應於圖4(a)之步驟S17的處理。That is, as shown in FIG. 6( a ), the user moves the
使用者係基板F之分割結束時,操作操作部,解除藉未圖示的吸附部之載置面121a(支撐構件121)與基板F的吸附,並回收基板F。這係對應於圖4(a)之步驟S18的處理。When the division of the substrate F is completed, the user operates the operation part to release the adsorption of the substrate F by the mounting
依此方式,與藉分割裝置100之基板F的分割相關之一連串的處理結束。In this way, a series of processing related to the division of the substrate F by the
在變更例1的情況,亦與上述之實施形態一樣,亦可使用者係根據按壓部142所按壓之F(在廢材部F2之區域內)的位置,變更按壓構件140的移動速度。即,使用者係使按壓構件140沿著劃線L1之曲線部L11移動時的移動速度比使按壓構件140沿著劃線L1之直線部L12移動時的移動速度更慢。藉此,可實現與上述之實施形態之圖4(b)一樣的作用。In the case of Modification 1, as in the above-mentioned embodiment, the user may change the moving speed of the
圖9係表示變更例1之支撐部120之構成的立體圖。FIG. 9 is a perspective view showing the configuration of the
如圖9所示,支撐部120係包括支撐構件121、台座部122以及板部123。支撐部120係如參照圖7(a)之說明所示,在與X-Y平面平行的平面剖開時之台座部122的截面積被形成為比載置面121a的更小。藉螺絲將板部123的4個角固定於圖7的工作台101a,藉此,支撐部120被固定於設置台101。As shown in FIG. 9 , the
圖10(a)係在分割基板F時之用以說明基板F之狀態的模式圖。圖10(b)係表示在分割基板F時之基板F之狀態的圖。FIG. 10( a ) is a schematic view for explaining the state of the substrate F when the substrate F is divided. FIG. 10( b ) is a diagram showing the state of the substrate F when the substrate F is divided.
使用如圖10(a)所示之支撐部120,尤其支撐構件121及台座部122,分割基板F時,基板F係被載置於支撐構件121的載置面121a。When the substrate F is divided using the
使用者操作按壓構件140,一面沿著劃線L1(參照圖6(a))按壓基板F(廢材部F2之區域內)一面移動時,在起點位置Q1(參照圖6(a))所產生之龜裂不斷地伸展。藉此,使廢材部F2中先被按壓部142按壓而被分割的部分隨著後來被按壓之廢材部F2之部分的變形而變形,而所分割之廢材部F2不斷地向下方下垂。When the user operates the
在此時,如圖10(b)所示,因為在支撐構件121與台座部122之間,係在Z軸方向產生段差,所以廢材部F2係下垂成潛入支撐構件121之背側。At this time, as shown in FIG. 10( b ), since a level difference occurs in the Z-axis direction between the
依此方式,在變更例1的構成,係在沿著劃線L1所分割的廢材部F2之處下垂時,容許潛入在支撐構件121與台座部122之間的段差所產生之空間。藉此,因為抑制所分割之廢材部F2的端面碰撞台座部122的側壁而彎曲,所以不要之應力從所分割之廢材部F2作用於基板F的事不會發生。因此,從基板F可良好地分割製品部F1。
[變更例2]
In this way, in the configuration of Modification 1, when the waste material portion F2 divided along the scribe line L1 hangs down, it is allowed to sneak into the space created by the step difference between the
圖11係表示變更例2之分割裝置100之構成的立體圖。FIG. 11 is a perspective view showing the configuration of the
如圖11所示,分割裝置100係包括升降機構110、支撐部120、框構件150以及按壓構件160。變更例2之分割裝置100係框構件150及按壓構件160與變更例1之框構件130及按壓構件140相異。其他的構成係因為與變更例1是相同,所以省略說明。又,在圖11,基板F係被省略。As shown in FIG. 11 , the
框構件150係與該變更例1之框構件130一樣,以在板狀構件之中央設置開口的方式所形成。但,變更例2之框構件150係與變更例1之框構件130相比,厚度厚,並在中央部分所形成之開口的面積小。框構件150係在與該變更例1之框構件130一樣的狀態被設置於支撐體117。The
又,在框構件150,係沿著開口之周圍,形成複數個螺孔150a。在這些螺孔150a的各個,以螺絲固定按壓構件160。在按壓構件160,係在軸部形成螺紋槽。按壓構件160的頭端係球面狀,並朝向Z軸負側突出。Further, in the
圖12係從Z軸負側方向觀察按壓構件160被安裝於框構件150之狀態的立體圖。FIG. 12 is a perspective view of a state in which the
複數個按壓構件160係被配置於在基板F之廢材部F2的區域內可按壓的位置。即,複數個按壓構件160係在基板F位於被支撐部120支撐之狀態的情況,以沿著基板F之廢材部F2的區域排列的方式被安裝於框構件150。又,複數個按壓構件160係被設置成自框構件150的突出量分別相異。具體而言,係在基板F被支撐部120支撐,並按壓構件160位於基板F之上方的情況,以複數個按壓構件160與基板F(廢材部F2的區域內)之距離伴隨劃線L1之在圓周方向之位置的變化而變長的方式將複數個按壓構件160設定於框構件150。各按壓構件160的突出量係藉對框構件150之按壓構件160的螺入量被調整。The several
在圖11之狀態,係將支撐體117及框構件150的高度位置(在Z軸方向的位置)調整成突出量最大的按壓構件160與在支撐構件121所載置之基板F的表面相距僅既定距離。支撐體117及框構件150的高度位置係與上述之實施形態一樣,藉螺絲116之突出量所調整。In the state of FIG. 11 , the height positions (positions in the Z-axis direction) of the
在此狀態,使用者係將基板F載置於支撐部120(支撐構件121之載置面121a),再使未圖示之吸附部動作,而使支撐構件121吸附基板F。然後,使用者係將框構件150向下方推,而使複數個按壓構件160與框構件150一起下降。藉此,與基板F之表面(廢材部F2之表面)的距離最短之按壓構件160首先與廢材部F2抵接,然後,按照與廢材部F2之距離短的順序,各按壓構件160與廢材部F2抵接。藉此,按壓構件160之對廢材部F2的按壓位置沿著劃線L1之圓周方向間歇性地移動。In this state, the user places the substrate F on the support portion 120 (the
在此時,按壓位置係沿著在圖6(a)以虛線所示的軌跡移動。依此方式,複數個按壓構件160的突出量被調整成按壓位置變化。藉此,與圖6(a)的情況一樣,首先,外接部L2之外周側端緣的龜裂向基板F之厚度方向伸展,進而龜裂沿著外接部L2伸展。然後,按壓下一個按壓位置時,龜裂向劃線L1之直線部L12伸展,進而,伴隨按壓位置之移動,龜裂沿著劃線L1逐漸地伸展。依此方式,按壓位置環繞至外接部L2的附近時,龜裂在劃線L1之全周伸展,而從基板F分割廢材部F2。At this time, the pressing position moves along the trajectory shown by the dotted line in FIG. 6( a ). In this way, the protruding amounts of the plurality of pressing
依此方式,在變更例2的構成,係只是藉升降機構110成直線地驅動框構件150,可使按壓構件160之按壓位置在劃線L1之圓周方向變化。因此,不需要複雜的控制,而藉簡易的構成,可分割基板F。In this way, in the configuration of
此外,相鄰之按壓構件160的間隔係被調整成藉一個按壓構件160之按壓在劃線L1所產生的龜裂,藉其相鄰之按壓構件160的按壓,向該按壓位置之附近的劃線L1伸展的間隔。In addition, the interval between the adjacent pressing
又,此處係藉手動使框構件150升降,但是亦可框構件150藉以馬達或氣壓缸等為驅動源之驅動機構升降。在此情況,例如,以使2支軸113同時升降的方式構成驅動機構。又,亦可此驅動機構係與上述之實施形態一樣,將按壓位置在劃線L1之曲線部L11的附近移動時的速度控制成比按壓位置在劃線L1之直線部L12的附近移動時的速度更慢。又,亦可在如上述所示藉手動使框構件150升降的情況,亦使用者係將框構件150之下降速度改變成實現與該控制相同之動作。
[變更例3]
Here, the
圖13係從Z軸負側觀察變更例3之分割裝置100的框構件170及按壓構件180之構成的立體圖。13 is a perspective view of the configuration of the
在變更例3之分割裝置100,係框構件170及按壓構件180與變更例1之框構件130及按壓構件140相異。因為變更例3之其他的構成係與變更例一樣所以省略說明。分割裝置100之構成係與圖11的構成相同。替代圖11之框構件150,將圖13之框構件170安裝於支撐體117。In the
如圖13所示,框構件170係具有與該變更例2之框構件150相同的形狀。變更例3之框構件170係在開口部分之四個角的附近分別形成各2個螺孔170a。在各螺孔170a,係以螺絲固定螺栓182。As shown in FIG. 13 , the
在8個螺栓182的頭端,藉黏著劑等之固定手段固定按壓部181。按壓部181係具有細長之連續的板狀構件被折彎成框狀的形狀。在平面圖,按壓部181係環繞成軌道狀。8個螺栓182係自框構件170之突出量各自相異。具體而言,係在基板F被安裝於圖11的支撐構件121,並按壓部181位於基板F之上方的狀態,螺栓182之下端與基板F(廢材部F2之區域內)的距離被設置成伴隨劃線L1之在圓周方向之位置的變化而變長。At the head ends of the eight
藉由依此方式調整8個螺栓182之突出量,按壓部181與基板F的距離亦伴隨劃線L1之在圓周方向之位置的變化而變長。因此,將框構件170安裝於圖11之分割裝置100,以手動使框構件170下降時,按壓部181係從與基板F之距離短的位置依序與基板F抵接。By adjusting the protruding amounts of the eight
在平面圖,按壓部181係沿著基板F之廢材部F2的區域所配置。按壓部181係與廢材部F2之距離最短的端部被定位於圖6(a)之起點位置Q1,並從該位置,沿著圖6(a)之虛線箭號,與廢材部F2之距離逐漸地變長。因此,使用者以手動使框構件170下降時,從圖6(a)之起點位置Q1沿著虛線箭號,按壓部181與廢材部F2逐漸地抵接。藉此,按壓位置沿著劃線L1之圓周方向連續性地移動。In a plan view, the
依此方式,按壓位置連續性地移動時,在起點位置Q1之附近所產生的龜裂沿著劃線L1伸展。藉由龜裂在劃線L1之全周伸展,沿著劃線L1基板F被分割。In this way, when the pressing position is continuously moved, the cracks generated in the vicinity of the starting point position Q1 extend along the scribe line L1. The substrate F is divided along the scribe line L1 by the crack extending over the entire circumference of the scribe line L1.
依此方式,在變更例3,亦只是藉手動使框構件170直線性地下降,可在劃線L1之圓周方向改變按壓部181之對廢材部F2的按壓位置。因此,不需要複雜的控制,而藉簡易的構成,可分割基板F。又,在變更例3的構成,係與該變更例2相異,按壓部181之對廢材部F2的按壓位置沿著廢材部F2連續性地變化。因此,可使龜裂沿著劃線L1更圓滑地伸展。In this way, also in
此外,在變更例3,亦與該變更例2一樣,亦可藉驅動機構使框構件170升降。又,亦可將框構件170之升降控制成曲線部L11的附近之按壓位置的移動速度控制成比直線部L12的附近之按壓位置的移動速度更慢。藉此,可良好地進行對曲線部L11之分割。
<其他的變更例>
In addition, in
在上述之實施形態,係藉控制部50之控制,按壓構件30之按壓位置沿著廢材部F2連續性地變化。可是,亦可控制部50係使按壓構件30之按壓位置沿著廢材部F2間歇性地變化。In the above-mentioned embodiment, the pressing position of the pressing
在此情況,在廢材部F2的區域內,沿著劃線L1設定複數個按壓位置。控制部50將分離頭驅動部54及移動台驅動部55控制成這些按壓位置依序地被按壓構件30按壓,具體而言,控制部50係一面使按壓構件30沿著廢材部F2移動,一面在按壓構件30在相鄰的按壓位置之間移動之間,藉分離頭4使按壓構件30上升,而使按壓構件30與廢材部F2分開。In this case, in the region of the waste material portion F2, a plurality of pressing positions are set along the scribe line L1. The
若依據此控制,與該變更例2一樣,藉按壓構件30,在圓周方向間歇性地按壓廢材部F2。藉此,可使龜裂沿著外接部L2及劃線L1伸展,而沿著劃線L1可分割基板F。According to this control, the waste material portion F2 is intermittently pressed in the circumferential direction by the pressing
又,在上述之實施形態,係在分割基板F時,第1框部22a及第2框部22b依序下降,但是亦可在分割基板F時,第1框部22a及第2框部22b同時下降。In addition, in the above-mentioned embodiment, when the substrate F is divided, the
在此情況,與上述之實施形態相異,在藉按壓構件30按壓起點位置Q1時,基板F係未被第2框部22b支撐。因此,按壓起點位置Q1時,廢材部F2係隔著外接部L2與起點位置Q1相反側的位置亦與起點位置Q1一起向下方移動,結果,與上述之實施形態的情況相比,張開方向之力難作用於外接部L2。因此,在分割基板F時,若使第1框部22a及第2框部22b同時下降,與上述之實施形態的情況相比,具有對外接部L2之龜裂的形成稍差的可能性。In this case, unlike the above-described embodiment, when the starting point position Q1 is pressed by the pressing
因此,為了在外接部L2使龜裂更良好地伸展,係如上述之實施形態所示,在按壓起點位置Q1時,只使第1框部22a從基板F離開,而藉第2框部22b預先支撐基板F較佳。此外,使第2框部22b從基板F離開的時序係亦可未必如上述之實施形態所示,按壓構件30從起點位置Q1開始移動之前的時序,只要是在按壓構件30之按壓位置進入第2框部22b之前的任一個時序即可。Therefore, in order to spread the crack more favorably at the outer portion L2, as in the above-mentioned embodiment, when the starting point position Q1 is pressed, only the
又,使第1框部22a及第2框部22b從基板F退避的方法係不限定為如上述之實施形態所示,使第1框部22a及第2框部22b下降的方法,例如,亦可藉由使第1框部22a及第2框部22b在與X-Y平面平行的方向滑動,而使第1框部22a及第2框部22b從基板F退避。In addition, the method of retracting the
又,在上述之實施形態,構成支撐部20之第1框部22a及第2框部22b的形狀係被形成L字形,但是第1框部22a及第2框部22b的形狀係不限定為L字形。In addition, in the above-described embodiment, the shapes of the
圖14(a)係表示在其他的變更例之分割裝置的支撐部40之構成的模式圖。圖14(b)係表示已載置基板F時之支撐部40之構成的模式圖。圖14(c)係表示按壓構件30按壓基板F時之基板F及支撐部40之構成的模式圖。此外,在圖14(b),係為了說明第2框部41b之配置,虛擬地以虛線表示在基板F之按壓構件30的移動軌跡。FIG. 14( a ) is a schematic view showing the configuration of the
如圖14(a)所示,支撐部40係具有支撐框41,該支撐框41係被配置成包圍支撐構件21的全周。支撐框41係由第1框部41a與矩形之第2框部41b所構成,該第2框部41b係被配置成構成第1框部41a的一部分。第2框部41b之更詳細的配置係如圖14(b)所示,在支撐部40載置了基板F時,被配置於是如可支撐隔著外接部L2對起點位置Q1相反側(Y軸負側)之基板F的位置,進而,如不妨礙按壓構件30之移動的位置。As shown in FIG. 14( a ), the
對這種支撐部40所支撐的基板F之劃線L的形成及基板F的分割係按照與上述之實施形態一樣的程序所進行。此處,在上述之實施形態,係在圖4(a)之流程圖,在步驟S16,係因為按壓構件30移動,所以使第2框部22b升降。可是,在支撐部40,係如上述所示,第2框部41b係被配置於如不會妨礙按壓構件30之移動軌跡的位置。因此,不進行圖4(a)之步驟S16的處理,而如圖14(c)所示,在工作台8上配置了第2框部41b之狀態,可使按壓構件30移動。The formation of the scribe line L of the substrate F supported by the
此外,在圖14(a)~(c),第2框部41b的形狀係表示成矩形,但是只要是在按壓構件30按壓起點位置Q1時,如可支撐隔著外接部L2對起點位置Q1相反側(Y軸負側)之基板F的形狀即可。14( a ) to ( c ), the shape of the
又,在該變更例2,按壓構件160係藉螺絲固定被配置於框構件150,但是亦可藉螺絲固定以外的方法配置按壓構件160。例如,亦可將軸狀之按壓構件160壓入在框構件150所形成的孔,而被安裝於按壓構件160。或者,亦可在框構件150的下面將複數個按壓構件160一體形成。變更例3之螺栓182亦可一樣地被變更。In this
又,實施形態1所示之分割裝置1的構成係可從圖1(a)的構成適當地變更。例如,從圖1(a)所示的構成省略劃線頭3,亦可構成分割裝置1。在此情況,對基板F之劃線L1及外接部L2的形成係藉其他的劃線裝置進行即可。In addition, the structure of the dividing apparatus 1 shown in Embodiment 1 can be suitably changed from the structure of FIG.1(a). For example, the dividing device 1 may be configured by omitting the
又,變更例2之按壓構件160的排列方法係不被限定為圖12所示的排列方法。例如,亦可相鄰之按壓構件160之間的間隔、或所配置之按壓構件160的個數係從圖12所示之間隔及個數被變更。又,亦可未必按壓構件160的直徑是相同,亦可沿著廢材部F2配置直徑相異之複數種按壓構件160。In addition, the arrangement method of the
又,上述之實施形態及變更例1~3所示之各按壓構件的構成亦可適當地變更。例如,在上述之實施形態及變更例1、2,係按壓構件的頭端是球狀,但是亦可按壓構件的頭端是橢圓、或圓錐的頭端被圓滑之形狀等其他的形狀。In addition, the configuration of each pressing member shown in the above-described embodiment and Modifications 1 to 3 may be appropriately changed. For example, in the above-mentioned Embodiment and
又,在上述之實施形態,亦可按壓構件30是圓筒形,並在廢材部F2上滾動。In addition, in the above-mentioned embodiment, the pressing
又,製品部F1的形狀亦不限定為上述之實施形態及變更例1~3所示的形狀,例如,亦可是具有直線部與曲線部之其他的形狀。例如,亦可製品部F1的形狀是將正方形或梯形之角部圓滑成圓弧形的形狀。在此情況,亦只要在包圍製品部F1之廢材部F2的區域,以按壓位置在圓周方向移動的方式按壓廢材部F2即可。In addition, the shape of the product part F1 is not limited to the shape shown in the above-mentioned Embodiment and Modifications 1-3, for example, other shapes which have a linear part and a curved part may be sufficient. For example, the shape of the product part F1 may be a shape in which the corners of a square or a trapezoid are rounded into an arc shape. Also in this case, in the region surrounding the waste material part F2 of the product part F1, what is necessary is just to press the waste material part F2 so that a pressing position may move in the circumferential direction.
又,在上述之實施形態,係在支撐構件21的載置面21a,直接載置基板F,但是亦可在基板F與載置面21a之間,例如使如彈性體之薄片介入。在此情況,在基板F形成劃線L時,可舖在支撐構件21的載置面21a。此薄片係使來自在載置面21a所形成之孔23的空氣向基板F流通。Furthermore, in the above-described embodiment, the substrate F is directly mounted on the mounting
在支撐構件21的載置面21a,係產生微小的凹凸。在基板F與載置面21a之間舖薄片時,因為薄片吸收這種微小的凹凸,所以在載置面21a可與水平面平行地載置基板F。因此,因為可穩定地載置基板F,所以正確地形成劃線L,又,沿著劃線L可分割基板F。On the mounting
又,在上述之實施形態,係藉按壓構件30按壓基板F,藉此,分割基板F,但是例如亦可藉由從噴嘴噴射空氣等之流體,按壓基板F。In the above-described embodiment, the substrate F is divided by pressing the substrate F by the pressing
此外,本發明之實施形態係在專利請求的範圍所示之技術性構想的範圍內,可適當地進行各種的變更。In addition, the embodiment of the present invention can be appropriately modified in various ways within the scope of the technical concept shown in the scope of the claims.
1:分割裝置
2:移動台(移動機構)
5:滾珠螺桿(移動機構)
4:分離頭(移動機構)
11:軌道(移動機構)
16:馬達(移動機構)
21,121:支撐構件
21a,121a:載置面
30,140,160,180:按壓構件(按壓手段)
41:支撐框
50:控制部
54:分離頭驅動部(按壓位置調整手段)
55:移動台驅動部(按壓位置調整手段)
100:分割裝置
110:升降機構
122:台座部
F:基板
F1:製品部
F2:廢材部
L:劃線
L1:劃線
L2:外接部
L11:曲線部
L12:直線部
Q1:起點位置
1: Split device
2: Mobile station (mobile mechanism)
5: Ball screw (moving mechanism)
4: Separation head (moving mechanism)
11: Track (moving mechanism)
16: Motor (moving mechanism)
21,121: Supporting
[圖1]圖1(a)係表示實施形態1之分割裝置的模式圖。圖1(b)係表示在實施形態1之分割裝置所使用的按壓構件之構成的立體圖。
[圖2]圖2(a)~(c)係分別是用以說明在實施形態之分割裝置的支撐部之構成的模式圖。圖2(a)係表示在形成劃線時之支撐部之狀態的模式圖。圖2(b)係表示在分割動作開始時之支撐部之狀態的模式圖。圖2(c)係表示在分割動作進行時之支撐部之狀態的模式圖。
[圖3]圖3係表示實施形態1之分割裝置之構成的方塊圖。
[圖4]圖4(a)係表示使用實施形態1的分割裝置所進行之基板的分割方法之流程圖。圖4(b)係詳細地表示在圖4(a)之基板的分割之流程圖。
[圖5]圖5(a)係在實施形態1之分割裝置,表示被分割之前的基板之狀態的模式圖。圖5(b)係圖5(a)之基板及支撐構件的側視圖。圖5(c)係在實施形態1之分割裝置,按壓起點位置時之基板的模式圖。圖5(d)係圖5(c)之基板及支撐構件的側視圖。
[圖6]圖6(a)係在實施形態1之分割裝置,沿著劃線分割時之基板的模式圖。圖6(b)係圖6(a)之基板及支撐構件的側視圖。
[圖7]圖7(a)係表示變更例1之分割裝置之構成的立體圖。圖7(b)係表示在變更例1之分割裝置的按壓構件之構成的立體圖。
[圖8]圖8係表示變更例1之分割裝置之構成的立體圖。
[圖9]圖9係表示變更例1之分割裝置的支撐構件之構成的立體圖。
[圖10]圖10(a)係在變更例1之分割裝置,表示分割基板之前之狀態的模式圖。圖9(b)係在變更例1之分割裝置,表示分割基板時之基板之狀態的模式圖。
[圖11]圖11係表示變更例2之分割裝置之構成的立體圖。
[圖12]圖12係表示變更例2之分割裝置的按壓構件之構成的立體圖。
[圖13]圖13係表示變更例3之分割裝置的按壓構件之構成的立體圖。
[圖14]圖14(a)係表示在其他的變更例之分割裝置的支撐部之構成的模式圖。圖14(b)係在其他的變更例之分割裝置,表示已載置基板時之支撐部之構成的模式圖。圖14(c)係在其他的變更例之分割裝置,表示藉按壓構件分割基板時之基板及支撐部之構成的模式圖。
[FIG. 1] FIG. 1(a) is a schematic diagram showing a dividing apparatus according to Embodiment 1. [FIG. FIG.1(b) is a perspective view which shows the structure of the pressing member used for the division|segmentation apparatus of Embodiment 1. FIG.
[ Fig. 2] Fig. 2(a) to (c) are schematic views for explaining the configuration of the support portion of the dividing device according to the embodiment, respectively. Fig. 2(a) is a schematic view showing the state of the support portion at the time of forming the scribe line. Fig. 2(b) is a schematic view showing the state of the support portion at the start of the dividing operation. Fig. 2(c) is a schematic view showing the state of the support portion when the dividing operation is performed.
[FIG. 3] FIG. 3 is a block diagram showing the configuration of the dividing apparatus according to Embodiment 1. [FIG.
[ Fig. 4] Fig. 4(a) is a flowchart showing a method of dividing a substrate using the dividing apparatus of the first embodiment. Fig. 4(b) is a flow chart showing the division of the substrate shown in Fig. 4(a) in detail.
[ Fig. 5] Fig. 5(a) is a schematic view showing the state of the substrate before being divided in the dividing apparatus according to the first embodiment. Fig. 5(b) is a side view of the base plate and support member of Fig. 5(a). Fig. 5(c) is a schematic view of the substrate when the starting point position is pressed in the dividing device of the first embodiment. Fig. 5(d) is a side view of the base plate and support member of Fig. 5(c).
[ Fig. 6] Fig. 6(a) is a schematic view of the substrate at the time of dividing along the scribe line in the dividing device of the first embodiment. Fig. 6(b) is a side view of the base plate and support member of Fig. 6(a).
[ Fig. 7] Fig. 7(a) is a perspective view showing the configuration of a dividing device according to Modification 1. [Fig. FIG.7(b) is a perspective view which shows the structure of the pressing member of the dividing apparatus in the modification 1. FIG.
[ Fig. 8] Fig. 8 is a perspective view showing the configuration of a dividing device according to Modification 1. [Fig.
[ Fig. 9] Fig. 9 is a perspective view showing a configuration of a support member of the dividing device according to Modification 1. [Fig.
[ Fig. 10] Fig. 10(a) is a schematic view showing a state before the substrate is divided in the dividing device of Modification 1. [Fig. Fig. 9(b) is a schematic view showing the state of the substrate when the substrate is divided in the dividing device of Modification 1.
[ Fig. 11] Fig. 11 is a perspective view showing the configuration of a dividing device according to
S11:第1框部及第2框部上升 S11: The first frame part and the second frame part rise
S12:吸附 S12: Adsorption
S13:劃線之形成 S13: Formation of scribe lines
S14:第1框部下降 S14: The first frame part is lowered
S15:按壓起點位置 S15: Press the starting point position
S16:第2框部下降 S16: The second frame part is lowered
S17:沿著劃線分割 S17: Divide along the scribe line
S18:解除吸附 S18: Desorption
S21:使按壓構件從起點位置在圓周方向移動 S21: Move the pressing member in the circumferential direction from the starting position
S22:以第1速度移動 S22: move at 1st speed
S23:已到達曲線部嗎? S23: Have you reached the curve part?
S24:以第2速度移動 S24: move at 2nd speed
S25:已通過曲線部嗎? S25: Have you passed the curve section?
S26:已到達終點嗎? S26: Have you reached the end?
Claims (18)
Applications Claiming Priority (2)
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JP2020-138735 | 2020-08-19 | ||
JP2020138735A JP2022034846A (en) | 2020-08-19 | 2020-08-19 | Parting method and parting device |
Publications (1)
Publication Number | Publication Date |
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TW202216398A true TW202216398A (en) | 2022-05-01 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW110120744A TW202216398A (en) | 2020-08-19 | 2021-06-08 | Dividing method and dividing device wherein capable of excellently dividing a substrate along a scribe line including a curved part |
Country Status (4)
Country | Link |
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JP (1) | JP2022034846A (en) |
KR (1) | KR20220022855A (en) |
CN (1) | CN114074379A (en) |
TW (1) | TW202216398A (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5129826B2 (en) | 1972-04-06 | 1976-08-27 | ||
JPH0640575Y2 (en) * | 1991-08-29 | 1994-10-26 | セントラル硝子株式会社 | Breaker for glass plate with cut closed curve |
US6962279B1 (en) * | 2000-10-18 | 2005-11-08 | Ge Medical Systems Global Technology Company, Llc | Apparatus and method for glass separation for flat panel displays |
JP2014051415A (en) * | 2012-09-07 | 2014-03-20 | Mitsuboshi Diamond Industrial Co Ltd | Scribing method for brittle material substrate |
JP6969625B2 (en) * | 2016-10-17 | 2021-11-24 | 日本電気硝子株式会社 | Glass plate cutting method and its cutting device |
FR3066487B1 (en) * | 2017-05-19 | 2021-12-10 | Saint Gobain | PROCESS FOR BREAKING A SHEET OF GLASS |
-
2020
- 2020-08-19 JP JP2020138735A patent/JP2022034846A/en active Pending
-
2021
- 2021-06-08 TW TW110120744A patent/TW202216398A/en unknown
- 2021-07-16 KR KR1020210093364A patent/KR20220022855A/en unknown
- 2021-07-22 CN CN202110831158.3A patent/CN114074379A/en active Pending
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JP2022034846A (en) | 2022-03-04 |
CN114074379A (en) | 2022-02-22 |
KR20220022855A (en) | 2022-02-28 |
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