TW202204548A - Conductive adhesive composition - Google Patents

Conductive adhesive composition Download PDF

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TW202204548A
TW202204548A TW110122938A TW110122938A TW202204548A TW 202204548 A TW202204548 A TW 202204548A TW 110122938 A TW110122938 A TW 110122938A TW 110122938 A TW110122938 A TW 110122938A TW 202204548 A TW202204548 A TW 202204548A
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conductive
powder
adhesive composition
conductive adhesive
mass
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新井貴光
春日井崇之
落合信雄
留河悟
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日商京都一來電子化學股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J183/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
    • C09J183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M14/00Electrochemical current or voltage generators not provided for in groups H01M6/00 - H01M12/00; Manufacture thereof

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Inorganic Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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  • Electromagnetism (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Adhesives Or Adhesive Processes (AREA)
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Abstract

An object of the present invention is to provide a conductive adhesive composition which is capable of realizing good adhesive strength while realizing good thickness between objects-to-be adhered when the blending amount of the conductive powder is relatively reduced. The conductive adhesive composition according to the present invention contains (A) a conductive powder and (B) a curable component, wherein the content of (B) the curable component is 20 parts by mass or more when (A) the conductive powder is taken as 100 parts by mass, and the conductive adhesive composition further contains (C) a spacer particle which has an average particle size (median diameter) larger than that of (A) the conductive powder. The average particle size (median diameter) of (C) the spacer particle is in the range of 10 to 60 [mu]m, and the CV value of (C) the spacer particle is 30% or less. When the total amount of (A) the conductive powder and (B) the curable component is taken as 100 parts by mass, the content of (C) the spacer particle is 0.01 part by mass or more and 30 parts by mass or less.

Description

導電性接著劑組成物 Conductive Adhesive Composition

本發明係關於一種導電性接著劑組成物,尤其,關於一種能夠維持作為接著對象的黏附體彼此間之厚度的導電性接著劑組成物。 The present invention relates to a conductive adhesive composition, in particular, to a conductive adhesive composition capable of maintaining the thickness between adherends to be bonded.

近年來,導電性接著劑(Electrically Conductive Adhesives,ECA)係在電性機器領域或電子機器領域等被廣泛使用。導電性接著劑基本上係由導電性粉末及硬化性成分所構成,可藉由適當選擇硬化性成分之種類或組成等而將各種黏附體可導電地接著,並可藉由適當選擇導電性粉末之種類來調節導電性。 In recent years, Electrically Conductive Adhesives (ECA) have been widely used in the field of electrical equipment, the field of electronic equipment, and the like. The conductive adhesive is basically composed of conductive powder and curable components, and various adherends can be conductively bonded by properly selecting the type or composition of the curable components, and by properly selecting the conductive powder type to adjust the conductivity.

例如,在專利文獻1中係記載使用至少一種之樹脂成分(硬化性成分)與微米尺度(micron size)及次微米尺度(sub-micron size)之導電性粒子(導電性粉末)的導電性接著劑。導電性粒子可列舉:銅、銀、鉑、鈀、金、錫、銦、鋁或鉍等,特別佳之一例係可列舉由銀所構成的導電性粒子或塗覆銀之導電性粒子。 For example, Patent Document 1 describes conductive bonding using at least one resin component (curable component) and conductive particles (conductive powder) of micron size and sub-micron size (conductive powder). agent. Examples of the conductive particles include copper, silver, platinum, palladium, gold, tin, indium, aluminum, or bismuth, and a particularly preferred example includes conductive particles composed of silver or conductive particles coated with silver.

[先前技術文獻] [Prior Art Literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本特表2013-541611號公報 [Patent Document 1] Japanese Patent Publication No. 2013-541611

使用於導電性接著劑之導電性粉末如專利文獻1所例示,多係使用貴金屬或稀有金屬。因此,可知若是為了低成本化而減少導電性粉末之含量,則導電性接著劑之黏度特性等會改變。若黏度特性等物性改變,則有無法適當地維持形成在黏附體之間的導電性接著劑之厚度(接著劑層之厚度)之虞。 The conductive powder used for the conductive adhesive is exemplified in Patent Document 1, and many noble metals or rare metals are used. Therefore, it turned out that if the content of the conductive powder is reduced for cost reduction, the viscosity characteristics of the conductive adhesive and the like are changed. When physical properties such as viscosity characteristics change, there is a possibility that the thickness of the conductive adhesive (the thickness of the adhesive layer) formed between the adherends cannot be properly maintained.

在黏附體彼此間藉由導電性接著劑而可導電地接著之狀態下,若是無法充分地維持接著劑層之厚度,便也無法適當地維持黏附體彼此之間隔。如此之情況下,在包含黏附體的電性機器或電子機器等裝置中,會有對長期可靠性造成影響之虞。又,黏度特性等之變化亦有對導電性接著劑之接著強度造成影響之虞,而且還有無法實現充分的接著強度之虞。 In a state where the adherends are conductively bonded by the conductive adhesive, if the thickness of the adhesive layer cannot be sufficiently maintained, the distance between the adherends cannot be properly maintained. In such a case, the long-term reliability may be affected in devices such as electrical equipment and electronic equipment including the adherend. Moreover, there exists a possibility that the change of a viscosity characteristic etc. may affect the adhesive strength of a conductive adhesive, and there exists a possibility that sufficient adhesive strength may not be achieved.

本發明係為了解決如此之課題所成者,目的在於提供一種導電性接著劑組成物,其係當使導電性粉末之調配量相對地減少時,能夠在黏附體之間實現良好的厚度,同時實現良好的接著強度。 The present invention has been made in order to solve such a problem, and an object of the present invention is to provide a conductive adhesive composition which can achieve a good thickness between adherends when the amount of the conductive powder to be blended is relatively reduced, and at the same time Good bond strength is achieved.

有關本發明之導電性接著劑組成物係為了解決前述之課題而具備下述構成:含有(A)導電性粉末及(B)硬化性成分,當將前述(A)導電性粉末設為100質量份時,前述(B)硬化性成分之含量為20質量份以上,且前述導電性接著劑組成物更含有平均粒徑(中值徑)大於前述(A)導電性粉末之(C)間隔物粒子,前述(C)間隔物粒子之平均粒徑(中值徑)在10至60μm之範圍內,而且前述(C)間隔物粒子之CV值(Coefficient of Variation)為30%以下,當將前述(A)導電性粉末及前述 (B)硬化性成分之合計量設為100質量份時,前述(C)間隔物粒子之含量為0.01質量份以上30質量份以下。 In order to solve the above-mentioned problems, the conductive adhesive composition according to the present invention has the following structure: (A) conductive powder and (B) curable component are contained, and when the above-mentioned (A) conductive powder is set to 100 mass When the content of the above-mentioned (B) curable component is 20 parts by mass or more, and the above-mentioned conductive adhesive composition further contains (C) spacers whose average particle size (median diameter) is larger than the above-mentioned (A) conductive powder Particles, the average particle diameter (median diameter) of the aforementioned (C) spacer particles is in the range of 10 to 60 μm, and the aforementioned (C) the CV value (Coefficient of Variation) of the spacer particles is 30% or less, when the aforementioned (A) Conductive powder and the above When the total amount of (B) curable components is 100 parts by mass, the content of the spacer particles (C) is 0.01 parts by mass or more and 30 parts by mass or less.

若依據前述構成,當使導電性接著劑組成物中之(A)導電性粉末之含量相對地減少時,係在預定範圍內含有與(A)導電性粉末為不同且平均粒徑大於該(A)導電性粉末之(C)間隔物粒子。藉此,即使由於(A)導電性粉末之減少而導電性接著劑組成物之黏度特性等改變,亦可藉由(C)間隔物粒子而使該導電性接著劑組成物在硬化時,硬化接著層實現良好的厚度。藉此,能夠確保良好的導電性並且實現良好的接著強度。 According to the above configuration, when the content of the conductive powder (A) in the conductive adhesive composition is relatively reduced, the conductive powder (A) is contained within a predetermined range and the average particle size is larger than the (A) conductive powder. (C) Spacer particles of A) conductive powder. Thereby, even if the viscosity characteristics of the conductive adhesive composition are changed due to the reduction of (A) the conductive powder, the conductive adhesive composition can be cured by the (C) spacer particles at the time of curing The layers then achieve a good thickness. Thereby, good electrical conductivity can be ensured and good adhesive strength can be achieved.

而且,若是依據前述構成,塗佈有導電性接著劑組成物時,除了硬化接著層可以實現良好的厚度以外,還可以抑制硬化接著層大幅度地擴展。若無法維持硬化接著層之厚度而大幅度地擴展,則會因為硬化接著層從黏附體滲出而導致外觀不良。再者,若是為了防止硬化接著層之滲出而減少導電性接著劑之量,則有硬化接著層無法獲得充分的特性(接著強度、導電性、可靠性等)之虞。若依據前述構成,不僅可實現硬化接著層之良好的厚度,亦可適當地抑制滲出,故硬化接著層可實現良好的形狀保持性。因此,即便使(A)導電性粉末之調配量相對地減少,亦可實現良好的形狀保持性同時實現良好的接著強度,故可抑制外觀不良,同時硬化接著層可實現良好的特性。 Furthermore, according to the above-mentioned configuration, when the conductive adhesive composition is applied, in addition to realizing a good thickness of the hardened adhesive layer, it is possible to suppress the hardened adhesive layer from spreading significantly. If the thickness of the hardened adhesive layer cannot be maintained and the thickness of the hardened adhesive layer is greatly expanded, the hardened adhesive layer will ooze out of the adherend, resulting in poor appearance. Furthermore, if the amount of the conductive adhesive is reduced in order to prevent bleeding of the cured adhesive layer, there is a possibility that the cured adhesive layer cannot obtain sufficient properties (adhesive strength, conductivity, reliability, etc.). According to the above-mentioned configuration, not only a good thickness of the hardened adhesive layer can be achieved, but also bleeding can be appropriately suppressed, so that the hardened adhesive layer can achieve good shape retention. Therefore, even if the compounding amount of the conductive powder (A) is relatively reduced, good shape retention and good adhesive strength can be achieved, so that poor appearance can be suppressed, and good properties can be achieved by hardening the adhesive layer.

可為如下構成:在前述構成之導電性接著劑組成物中,前述(A)導電性粉末為銀粉末、銀合金粉末、銀塗覆粉末之至少任一者。 In the conductive adhesive composition of the above-described configuration, the conductive powder (A) may be at least any one of silver powder, silver alloy powder, and silver-coated powder.

又,可為如下構成:在前述構成之導電性接著劑組成物中,前述(B)硬化性成分為丙烯酸樹脂、環氧樹脂、聚矽氧樹脂之任一種樹脂,或者會藉由硬化而成為此等樹脂之硬化性組成物。 In addition, in the conductive adhesive composition of the above-mentioned structure, the curable component (B) may be any one of acrylic resin, epoxy resin, and polysiloxane resin, or may be cured by curing. Curable compositions of these resins.

又,可為如下構成:前述構成之導電性接著劑組成物為藉由印刷機或配布機(dispenser)而塗佈在基材上而使用者。 Moreover, it may be a structure in which the conductive adhesive composition of the said structure is apply|coated to a base material by a printing machine or a dispenser (dispenser), and it may be used.

又,可為如下構成:前述構成之導電性接著劑組成物係使用在構成太陽電池模組之太陽電池單元的接著。 Moreover, it may be a structure in which the conductive adhesive composition of the said structure is used for the bonding of the solar cell which comprises a solar cell module.

在本發明中,依據以上之構成,可提供一種導電性接著劑組成物,其係發揮「當使導電性粉末之調配量相對地減少時,能夠在黏附體之間實現良好的厚度,同時能夠實現良好的接著強度」之效果。 In the present invention, according to the above configuration, it is possible to provide a conductive adhesive composition which exhibits "when the amount of the conductive powder to be blended is relatively reduced, a good thickness can be achieved between the adherends, and at the same time, the Achieving the effect of good bonding strength.

11:印刷圖型 11: Printing Graphics

11a:配線圖型 11a: Wiring pattern

11b:端子 11b: Terminal

11c:配線部 11c: Wiring Department

11d:銲墊圖型 11d: Pad Pattern

12:氧化鋁基板 12: Alumina substrate

13:鉚釘 13: Rivets

20:太陽電池模組 20: Solar cell module

21:太陽電池單元 21: Solar cell unit

22:硬化接著層 22: Hardening the adhesive layer

30:太陽電池模組 30: Solar cell module

31:太陽電池單元 31: Solar cell unit

32:內部連接線 32: Internal connection line

圖1係示意性表示在本揭示之實施例等之中,於導電性接著劑組成物在硬化後之導電性及接著強度之評估所使用的評估用導體圖型之構成的平面圖。 FIG. 1 is a plan view schematically showing the configuration of a conductor pattern for evaluation used in evaluation of the electrical conductivity and adhesive strength of the conductive adhesive composition after curing in the examples and the like of the present disclosure.

圖2係示意性表示在構成圖1所示之評估用導體圖型的銲墊上接著有鉚釘之狀態的部分剖面圖。 FIG. 2 is a partial cross-sectional view schematically showing a state in which a rivet is attached to the pad constituting the conductor pattern for evaluation shown in FIG. 1 .

圖3的(A)部分係表示應用本揭示之導電性接著劑組成物的一例之太陽電池模組的構成之示意性側面圖,圖3的(B)部分係表示習知之一般的太陽電池模組的構成之示意性側面圖。 Part (A) of FIG. 3 is a schematic side view showing the configuration of a solar cell module to which an example of the conductive adhesive composition of the present disclosure is applied, and part (B) of FIG. 3 is a conventional conventional solar cell module Schematic side view of the composition of the group.

以下,具體地說明本揭示之較佳的實施型態之一例。本揭示之導電性接著劑組成物係含有(A)導電性粉末及(B)硬化性成分,當將(A)導電性粉末 設為100質量份時,係以使(B)硬化性成分之含量成為20質量份以上之方式來相對地減少(A)導電性粉末之含量者。再者,本揭示之導電性接著劑組成物係含有平均粒徑(中值徑)大於(A)導電性粉末之(C)間隔物粒子。該(C)間隔物粒子係其平均粒徑(中值徑)在10至60μm之範圍內,而且其CV值(Coefficient of Variation)為30%以下,再者,當將(A)導電性粉末及(B)硬化性成分之合計量設為100質量份時,該(C)間隔物粒子之含量在0.01質量份以上30質量份以下之範圍內。 Hereinafter, an example of a preferred embodiment of the present disclosure will be specifically described. The conductive adhesive composition of the present disclosure contains (A) conductive powder and (B) curable component, and when (A) conductive powder is mixed When it is 100 parts by mass, the content of the (A) conductive powder is relatively reduced so that the content of the (B) curable component is 20 parts by mass or more. Furthermore, the conductive adhesive composition of the present disclosure contains (C) spacer particles having an average particle diameter (median diameter) larger than that of the conductive powder (A). The (C) spacer particles have an average particle diameter (median diameter) in the range of 10 to 60 μm, and a CV value (Coefficient of Variation) of 30% or less. Furthermore, when the (A) conductive powder is added When the total amount of (B) curable components is 100 parts by mass, the content of the (C) spacer particles is in the range of 0.01 parts by mass or more and 30 parts by mass or less.

[(A)導電性粉末] [(A) Conductive powder]

本揭示之導電性接著劑組成物所含有的(A)導電性粉末若為具有導電性之粉末(粒子),即無特別限定。其材質亦無特別限定,惟從實現良好的導電性之觀點來看,係可列舉相對為低電阻之導電性材料。具體而言,例如較佳可使用金、銀、銅、及此等之合金。此等之中,尤其可以適合使用含有銀之粉末。 The (A) conductive powder contained in the conductive adhesive composition of the present disclosure is not particularly limited as long as it is a powder (particle) having conductivity. The material is also not particularly limited, but from the viewpoint of achieving good conductivity, a relatively low-resistance conductive material is exemplified. Specifically, for example, gold, silver, copper, and alloys of these can be preferably used. Among these, a powder containing silver can be suitably used in particular.

(A)導電性粉末之具體的材料構成亦無特別限定,可列舉實質上由一種金屬(或導電性材料)所構成的粉末、由複數種之金屬所構成之合金粉末、由金屬與非金屬所構成的複合材料粉末等。複合材料粉末例如可列舉在非金屬粉末或電阻相對高的金屬粉末之表面,塗覆相對為低電阻之金屬的構成之塗覆粉末。 (A) The specific material composition of the conductive powder is not particularly limited, and examples include powders substantially composed of one metal (or conductive material), alloy powder composed of a plurality of metals, and powders composed of metals and nonmetals. The formed composite powder, etc. The composite material powder includes, for example, a coating powder formed by coating a surface of a non-metallic powder or a metal powder with a relatively high electrical resistance and a metal having a relatively low electrical resistance.

採用銀作為(A)導電性粉末之材質時,例如可列舉:銀粉、銀合金粉、銀塗覆銅粉、銀塗覆鎳粉、銀塗覆鋁粉、或銀塗覆玻璃粉等。亦即,在本揭示中,就(A)導電性粉末之較佳的一例而言,可列舉銀粉末、銀合金粉末、銀塗覆粉末之至少任一者。 When silver is used as the material of the (A) conductive powder, for example, silver powder, silver alloy powder, silver-coated copper powder, silver-coated nickel powder, silver-coated aluminum powder, or silver-coated glass powder, etc. are mentioned. That is, in the present disclosure, as a preferable example of the (A) conductive powder, at least any one of silver powder, silver alloy powder, and silver coating powder can be mentioned.

(A)導電性粉末之形狀亦無特別限定,能夠選擇各種的形狀而使用。可代表性地列舉出實質上具有球狀之粉末(球狀粉)、片(flake)狀之粉末(片狀 粉)、樹狀之粉末等。雖然導電性接著劑組成物之具體的組成亦會因具體的用途或具體的物性等各項條件而異,但較佳係組合球狀粉與片狀粉而使用。藉由如此地組合相異形狀之粉末而使用,可在(B)硬化性成分之硬化後良好地填充(A)導電性粉末。 (A) The shape of the conductive powder is also not particularly limited, and various shapes can be selected and used. Typical examples include powders having a substantially spherical shape (spherical powders) and powders (flakes) in the shape of flakes. powder), tree-like powder, etc. Although the specific composition of the conductive adhesive composition varies depending on various conditions such as specific applications and specific physical properties, it is preferable to use a combination of spherical powder and flake powder. By combining and using the powders of different shapes in this way, the (A) conductive powder can be well filled after the hardening of the (B) curable component.

又,在本揭示中所謂之片狀粉,係即使有局部的凹凸且看到變形,但以整體來看時,為接近於平板或厚度薄的長方體之形狀的粉末即可。又,所謂的片狀,亦可改稱為薄片狀或鱗片狀。又,在本揭示中之球狀粉,係即使有局部的凹凸且看到變形,但以整體來看時,為較長方體更接近於正方體之立體形狀的粉末即可。又,所謂球狀亦可改稱為粒狀。 In the present disclosure, the so-called flake powder refers to a powder having a shape close to a flat plate or a thin rectangular parallelepiped when viewed as a whole even if there are local irregularities and deformation is seen. In addition, the so-called flaky shape may be changed to a flake shape or a scaly shape. In addition, the spherical powder in the present disclosure may be a powder having a three-dimensional shape closer to a rectangular parallelepiped than a cube when viewed as a whole even if there are local irregularities and deformation is seen. In addition, the so-called spherical shape may be changed to a granular shape.

(A)導電性粉末之具體物性亦無特別限定,就其平均粒徑、比表面積、敲緊密度等而言,只要為公知之範圍內即可。其中,平均粒徑(中值徑)係例如可列舉於0.1至10μm之範圍內。(A)導電性粉末為片狀粉時,平均粒徑可於2至20μm之範圍內。 (A) The specific physical properties of the conductive powder are also not particularly limited, and the average particle diameter, specific surface area, tap density and the like may be within a known range. Among them, the average particle diameter (median diameter) is, for example, in the range of 0.1 to 10 μm. (A) When the conductive powder is flake powder, the average particle size may be in the range of 2 to 20 μm.

在本揭示之導電性接著劑組成物中,除了含有屬於基本成分之(A)導電性粉末及(B)硬化性成分以外,尚含有(C)間隔物粒子。(A)導電性粉末之平均粒徑只要相對地小於(C)間隔物粒子之平均粒徑即可。又,(A4)導電性粉末之平均粒徑之測定方法並無特別限定,在本揭示中,係採用以如在後述之實施例所說明的方式來使用粒度分布測定裝置而進行測定之方法。 The conductive adhesive composition of the present disclosure contains (C) spacer particles in addition to (A) conductive powder and (B) curable component which are basic components. The average particle diameter of the (A) conductive powder may be relatively smaller than the average particle diameter of the (C) spacer particles. In addition, the method for measuring the average particle diameter of the conductive powder (A4) is not particularly limited, but in the present disclosure, a method of measuring using a particle size distribution measuring apparatus is employed as described in the examples described later.

(A)導電性粉末為塗覆粉末時,對於所塗覆之導電性材料(金、銀、銅等金屬)之塗覆量亦無特別限定。在將未塗覆導電性材料之原粉末的質量設為100質量%時,導電性材料之塗覆量係例如可於5至30質量%之範圍內,亦可於6 至25質量%之範圍內,亦可於7.5至20質量%之範圍內。在後述之實施例中,銀塗覆銅粉(銀粉3,簡稱A3)中之銀的塗覆量為10質量%(參照表1)。 (A) When the conductive powder is a coating powder, the coating amount of the conductive material to be coated (metals such as gold, silver, copper, etc.) is not particularly limited. When the mass of the raw powder uncoated with the conductive material is set to 100% by mass, the coating amount of the conductive material can be, for example, in the range of 5 to 30% by mass, or 6% by mass. Within the range of 25 mass %, it may be within the range of 7.5 to 20 mass %. In the examples described later, the coating amount of silver in the silver-coated copper powder (silver powder 3, abbreviated as A3) was 10 mass % (refer to Table 1).

在本揭示之導電性接著劑組成物中,就(A)導電性粉末而言,可僅使用一種粉末,亦可適當組合兩種以上之粉末而使用。在此所謂之(A)導電性粉末之種類,不僅包括材質之不同、形狀(球狀或片狀)之不同,亦包括平均粒徑之不同等。在後述之實施例中,就(A)導電性粉末而言,係可列舉:組合有球狀之銀粉(銀粉1,簡稱A1)與片狀之銀粉(銀粉2,簡稱A2)之例子、或是組合有球狀之銀粉(銀粉1,簡稱A1)與球狀之銀塗覆銅粉(銀粉3,簡稱A3)之例子(參照表1)。 In the conductive adhesive composition of the present disclosure, only one type of the conductive powder (A) may be used, or two or more types of powders may be appropriately combined and used. The type of (A) conductive powder referred to here includes not only difference in material, difference in shape (spherical or flake), but also difference in average particle size and the like. In the examples to be described later, (A) the conductive powder may be an example in which a spherical silver powder (silver powder 1, abbreviated as A1) and a flake silver powder (silver powder 2, abbreviated as A2) are combined, or This is an example in which spherical silver powder (silver powder 1, abbreviated as A1) and spherical silver-coated copper powder (silver powder 3, abbreviated as A3) are combined (see Table 1).

又,在本揭示之導電性接著劑組成物中,可併用「其他之導電性粉末」作為(A)導電性粉末,該「其他之導電性粉末」係以金、銀、銅等相對為低電阻之金屬材料以外的材質所構成者。如此之「其他之導電性粉末」係例如可列舉:鎳粉末、鋁粉末、鉛粉末及碳粉末等。 In addition, in the conductive adhesive composition of the present disclosure, "other conductive powder" can be used in combination as (A) conductive powder, and the "other conductive powder" is relatively low in gold, silver, copper, etc. Resistors made of materials other than metal materials. Such "other conductive powders" include, for example, nickel powder, aluminum powder, lead powder, carbon powder, and the like.

(A)導電性粉末之製造方法並無特別限定,可使用公知之方法。例如,若為球狀粉,則可列舉出藉由濕式還原法所製造之粉末、藉由電解法或霧化法(atomization method)等公知之其他方法所製造的球狀粉末等,惟並無特別限定。或者,若為片狀粉,則可以公知之方法所製造的球狀粉作為原粉,而對該原粉施予公知之機械處理來製造片狀粉。原粉之粒徑或凝集度等物性係可依照導電性接著劑組成物之使用目的(電極或配線等之種類、或是具備此等電極或配線等之電子零件或電子裝置等的種類)而適當選擇。 (A) The manufacturing method of the electroconductive powder is not specifically limited, A well-known method can be used. For example, in the case of spherical powder, powder produced by a wet reduction method, spherical powder produced by other known methods such as electrolysis or atomization method, etc. There is no particular limitation. Alternatively, in the case of flake powder, the spherical powder produced by a known method can be used as the raw powder, and the raw powder can be subjected to a known mechanical treatment to produce flake powder. The physical properties such as particle size and degree of aggregation of the original powder can be determined according to the purpose of use of the conductive adhesive composition (the type of electrodes, wiring, etc., or the type of electronic parts or electronic devices equipped with such electrodes or wirings). Choose appropriately.

[(B)硬化性成分] [(B) sclerosing component]

本揭示之導電性接著劑組成物所含有的(B)硬化性成分只要為能夠藉由硬化而使(A)導電性粉末彼此間電性連接,並且發揮與黏附體接著之硬化性黏結劑的 功能者即可。可代表性地列舉出熱硬化性之樹脂。一般的熱硬化性之樹脂係例如可列舉:丙烯酸樹脂、環氧樹脂、聚矽氧樹脂、酚樹脂、聚酯樹脂、聚胺酯樹脂、三聚氰胺樹脂、聚醯亞胺樹脂等。此等之中,尤其可以列舉丙烯酸樹脂、環氧樹脂、聚矽氧樹脂之任一種樹脂。又,依據樹脂之種類,硬化前之(B)硬化性成分亦有並非聚合物而為單體或預聚物之情形。因此,在本揭示中,(B)硬化性成分不僅包含硬化性之樹脂,亦包含會藉由硬化而成為樹脂之硬化性組成物。 As long as the (B) curable component contained in the conductive adhesive composition of the present disclosure can electrically connect the (A) conductive powders to each other by hardening, and can exert the function of the curable adhesive bonded to the adherend function can be. Typical examples include thermosetting resins. Examples of general thermosetting resins include acrylic resins, epoxy resins, silicone resins, phenol resins, polyester resins, polyurethane resins, melamine resins, polyimide resins, and the like. Among these, in particular, any resin of acrylic resin, epoxy resin, and polysiloxane can be mentioned. In addition, depending on the type of resin, the (B) curable component before curing may be a monomer or a prepolymer instead of a polymer. Therefore, in the present disclosure, the (B) curable component includes not only a curable resin but also a curable composition that becomes a resin by curing.

在本揭示中,適合使用來作為(B)硬化性成分之丙烯酸樹脂的具體種類並無特別限定。在後述之實施例中,係組合三種丙烯酸化合物而使用作為(B)硬化性成分,但亦可使用一種或兩種之丙烯酸化合物,亦可使用四種以上之丙烯酸化合物,也可以併用能夠與丙烯酸化合物聚合之其他的單體或預聚物等。 In the present disclosure, the specific type of the acrylic resin suitable for use as the (B) curable component is not particularly limited. In the examples to be described later, three acrylic compounds are used in combination as the curable component (B), but one or two kinds of acrylic compounds may be used, four or more kinds of acrylic compounds may be used, or a combination of acrylic compounds capable of Other monomers or prepolymers of compound polymerization.

代表性的丙烯酸化合物係例如可列舉:(甲基)丙烯酸酯(丙烯酸酯或甲基丙烯酸酯)、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸異戊酯(isoamyl methacrylate)[(甲基)丙烯酸異戊基酯(isopentyl methacrylate)]、(甲基)丙烯酸異辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十二烷酯[(甲基)丙烯酸月桂酯]、(甲基)丙烯酸硬脂酯[(甲基)丙烯酸十八烷酯]等(甲基)丙烯酸鏈狀烷酯;(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯等(甲基)丙烯酸環狀烷酯;(甲基)丙烯酸1-甲氧基乙酯、乙氧基-二乙二醇(甲基)丙烯酸酯、甲氧基-三乙二醇(甲基)丙烯酸酯等含有烷氧基的(甲基)丙烯酸酯;(甲基)丙烯酸苯甲酯、(甲基)丙烯酸苯酯、(甲基)丙烯酸苯氧基乙酯、苯氧基二乙二醇(甲基)丙烯酸酯、苯氧基四乙二醇(甲基)丙烯酸酯、(甲基)丙烯酸壬基苯氧基乙酯、壬基苯氧基四乙二醇(甲基)丙烯酸酯等(甲基)丙 烯酸芳酯;苯基縮水甘油基醚丙烯酸酯六亞甲基二異氰酸酯胺酯預聚物、新戊四醇三丙烯酸酯六亞甲基二異氰酸酯胺酯預聚物、新戊四醇三丙烯酸酯甲苯二異氰酸酯胺酯預聚物、二新戊四醇五丙烯酸酯六亞甲基二異氰酸酯胺酯預聚物等(甲基)丙烯酸酯系胺酯預聚物;雙酚A二縮水甘油基醚(甲基)丙烯酸加成物、2-羥基-3-苯氧基丙基(甲基)丙烯酸酯等(甲基)丙烯酸酯環氧酯;(甲基)丙烯酸二甲基胺基乙酯、(甲基)丙烯酸二甲基胺基丙酯等(甲基)丙烯酸胺基酯;聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二(三羥甲基丙烷)四(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯等多官能(甲基)丙烯酸酯;等。此等丙烯酸化合物係可僅使用一種,亦可適當組合兩種以上而使用。 Typical acrylic compounds include, for example, (meth)acrylate (acrylate or methacrylate), ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, Amyl (meth)acrylate, hexyl (meth)acrylate, heptyl (meth)acrylate, octyl (meth)acrylate, isoamyl methacrylate (meth)acrylate [(meth)acrylate isopentyl methacrylate], isooctyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, nonyl (meth)acrylate, decyl (meth)acrylate, (meth)acrylate ) Chain alkyl esters of (meth)acrylates such as dodecyl acrylate [lauryl (meth)acrylate], stearyl (meth)acrylate [octadecyl (meth)acrylate], etc.; (meth) Cyclic alkyl esters of (meth)acrylic acid such as cyclohexyl acrylate, isocamphenyl (meth)acrylate; 1-methoxyethyl (meth)acrylate, ethoxy-diethylene glycol (meth)acrylic acid (meth)acrylates containing alkoxy groups such as methoxy-triethylene glycol (meth)acrylate; benzyl (meth)acrylate, phenyl (meth)acrylate, (meth)acrylate Phenoxyethyl acrylate, phenoxydiethylene glycol (meth)acrylate, phenoxytetraethylene glycol (meth)acrylate, nonylphenoxyethyl (meth)acrylate, nonyl Phenoxytetraethylene glycol (meth)acrylate and other (meth)propane Aryl alkenoates; phenyl glycidyl ether acrylate, hexamethylene diisocyanate amine ester prepolymer, neotaerythritol triacrylate hexamethylene diisocyanate amine ester prepolymer, neotaerythritol triacrylate (Meth)acrylate-based urethane prepolymers, such as ester toluene diisocyanate amine ester prepolymer, dipivalerythritol pentaacrylate hexamethylene diisocyanate amine ester prepolymer; bisphenol A diglycidyl group Ether (meth)acrylic acid adduct, 2-hydroxy-3-phenoxypropyl (meth)acrylate and other (meth)acrylate epoxy esters; (meth)acrylate dimethylaminoethyl ester , (meth) dimethylaminopropyl (meth) acrylate and other (meth) acrylic acid amino esters; polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate (Meth)acrylate, trimethylolpropane tri(meth)acrylate, di(trimethylolpropane)tetra(meth)acrylate, ethylene glycol di(meth)acrylate, diethylene diethylene glycol Polyfunctional (meth)acrylates such as alcohol di(meth)acrylates; etc. Only one type of these acrylic compounds may be used, or two or more types may be appropriately used in combination.

在後述之實施例中,係併用三種丙烯酸化合物來作為(B)硬化性成分。此等之中,化合物1(簡稱B1)為丙烯酸異戊酯,化合物2(簡稱B2)為丙烯酸苯氧基乙酯,化合物3(簡稱B3)為苯基縮水甘油基醚丙烯酸酯六亞甲基二異氰酸酯胺酯預聚物(參照表2)。因此,在本揭示中,(B)硬化性成分為丙烯酸樹脂(或者會藉由硬化而成為丙烯酸樹脂之硬化性組成物)時,可列舉(甲基)丙烯酸烷酯、(甲基)丙烯酸芳酯、(甲基)丙烯酸酯系胺酯預聚物之組合來作為較佳的一例。併用複數種之丙烯酸化合物來作為(B)硬化性成分時,各丙烯酸系化合物之混合比(調配比)並無特別限定。 In the examples to be described later, three acrylic compounds were used in combination as the (B) curable component. Among them, compound 1 (abbreviated as B1) is isoamyl acrylate, compound 2 (abbreviated as B2) is phenoxyethyl acrylate, and compound 3 (abbreviated as B3) is phenyl glycidyl ether acrylate hexamethylene Diisocyanate urethane prepolymer (refer to Table 2). Therefore, in the present disclosure, when the (B) curable component is an acrylic resin (or a curable composition that becomes an acrylic resin by curing), (meth)acrylic acid alkyl ester, (meth)acrylic acid aromatic A combination of ester and (meth)acrylate-based urethane prepolymer is a preferable example. When a plurality of acrylic compounds are used in combination as the (B) curable component, the mixing ratio (mixing ratio) of each acrylic compound is not particularly limited.

(B)硬化性成分為丙烯酸樹脂(或者會藉由硬化而成為丙烯酸樹脂之硬化性組成物)時,係能夠使用聚合起始劑。具體的聚合起始劑並無特別限定,但可代表性地列舉出有機過氧化物或偶氮系起始劑。 (B) When the curable component is an acrylic resin (or a curable composition which becomes an acrylic resin by curing), a polymerization initiator can be used. The specific polymerization initiator is not particularly limited, and representative examples thereof include organic peroxides and azo initiators.

代表性的有機過氧化物可列舉:過氧化第三丁基-2-乙基己酸酯、過氧化第三己基異丙基單碳酸酯、過氧化第三丁基苯甲酸酯、過氧化第三丁基新癸酸酯、過氧化第三丁基月桂酸酯、第三丁基異丙苯基過氧化物、過氧化第三丁基乙酸酯、過氧化-2-乙基己酸1,1,3,3-四甲基丁基酯等過氧化酯;甲基乙基酮過氧化物等酮過氧化物;1,1,3,3-四甲基丁基氫過氧化物、異丙苯氫過氧化物、過氧化氫對薄荷烷等氫過氧化物;過氧化二-第三丁基化物等二烷基過氧化物;等。 Representative organic peroxides include tert-butyl-2-ethylhexanoate peroxide, tert-hexyl-isopropyl-peroxide, tert-butyl-benzoate peroxide, tert-butyl peroxide Tert-butyl neodecanoate, tert-butyl laurate peroxide, tert-butyl cumyl peroxide, tert-butyl peroxy acetate, peroxy-2-ethylhexanoic acid Peroxyesters such as 1,1,3,3-tetramethylbutyl ester; ketone peroxides such as methyl ethyl ketone peroxide; 1,1,3,3-tetramethylbutyl hydroperoxide , cumene hydroperoxide, hydrogen peroxide, p-menthane and other hydroperoxides; dialkyl peroxides such as di-tert-butyl peroxide; etc.

又,代表性的偶氮系起始劑係可列舉:2,2’-偶氮雙異丁腈、2,2’-偶氮雙(2-甲基丁腈)、2,2’-偶氮雙(2,4-二甲基戊腈)、1,1’-偶氮雙-1-環己烷甲腈、二甲基-2,2’-偶氮雙異丁酸酯、2-(胺甲醯基偶氮)異丁腈、2-苯基偶氮-4-甲氧基-2,4-二甲基戊腈、偶氮二-第三辛烷、偶氮二-第三丁烷等。 In addition, typical azo-based initiators include 2,2'-azobisisobutyronitrile, 2,2'-azobis(2-methylbutyronitrile), 2,2'-azobis Azobis(2,4-dimethylvaleronitrile), 1,1'-azobis-1-cyclohexanecarbonitrile, dimethyl-2,2'-azobisisobutyrate, 2- (Aminocarboxyazo)isobutyronitrile, 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile, azobis-tertiary octane, azobis-tertiary Butane etc.

此等聚合起始劑係可僅使用一種,亦可適當組合兩種以上而使用。又,聚合起始劑之使用量或使用條件等亦無特別限定,只要以公知之使用量或使用條件來使用即可。在後述之實施例係使用過氧化第三丁基-2-乙基己酸酯作為聚合起始劑(參照表2)。 Only one type of these polymerization initiators may be used, or two or more types may be appropriately used in combination. Moreover, the usage-amount and usage conditions etc. of a polymerization initiator are not specifically limited either, What is necessary is just to use a well-known usage-amount or usage condition. In the examples described later, tert-butyl-2-ethylhexanoate peroxide was used as a polymerization initiator (refer to Table 2).

在本揭示中,就(B)硬化性成分而言,除了前述之丙烯酸樹脂以外,還可以適合使用環氧樹脂。就具體的環氧樹脂而言,可列舉在1分子中具有2個以上之氧雜環丙烷環(環氧基)之多元環氧樹脂。 In the present disclosure, as the curable component (B), epoxy resins can be suitably used in addition to the aforementioned acrylic resins. As a specific epoxy resin, the polyvalent epoxy resin which has two or more oxirane rings (epoxy groups) in 1 molecule is mentioned.

例如可列舉:使表氯醇與酚酚醛清漆、甲酚酚醛清漆等酚醛清漆、雙酚A、氫化雙酚A、雙酚F、雙酚AD、間苯二酚等多元酚、乙二醇、新戊二醇、甘油、三羥甲基丙烷、新戊四醇、三乙二醇、聚丙二醇等多元醇反應所得到的縮水甘油基醚型;使表氯醇與伸乙二胺、三伸乙四胺、苯胺(aniline)等聚胺基化合物反應所得到之縮水甘油基胺型;使表氯醇與己二酸、酞酸、異酞酸等多元羧基 化合物反應所得到之縮水甘油基酯型;由烯烴之氧化等所合成的脂環式型等。此等環氧樹脂係可單獨使用,亦可組合而使用。 For example, combining epichlorohydrin with novolaks such as novolac and cresol novolak, polyhydric phenols such as bisphenol A, hydrogenated bisphenol A, bisphenol F, bisphenol AD, resorcinol, ethylene glycol, The glycidyl ether type obtained by the reaction of polyols such as neopentyl glycol, glycerol, trimethylolpropane, neopentylerythritol, triethylene glycol, polypropylene glycol, etc.; Glycidylamine type obtained by the reaction of polyamine compounds such as ethylenetetramine and aniline; Glycidyl ester type obtained by compound reaction; alicyclic type synthesized by oxidation of olefin, etc. These epoxy resins may be used alone or in combination.

若(B)硬化性成分為環氧樹脂,當硬化時可使用硬化劑。在本揭示中所使用之硬化劑並無特別限定,只要為使前述之環氧樹脂硬化者即可。 If the (B) curable component is an epoxy resin, a curing agent can be used when curing. The hardener used in the present disclosure is not particularly limited as long as it hardens the aforementioned epoxy resin.

具體的硬化劑係例如可列舉:酞酸酐、1,2,4-苯三甲酸酐、均苯四酸酐、馬來酸酐、四氫酞酸酐、甲基四氫酞酸酐、六氫酞酸酐、甲基六氫酞酸酐、琥珀酸酐等酸酐類;咪唑、2-甲基咪唑、2-乙基-4-甲基咪唑、2-十一烷基咪唑、2-十七烷基咪唑、1-苯甲基-2-甲基咪唑、2-苯基-4-甲基咪唑、1-氰乙基-2-甲基咪唑、1-胺基乙基-2-甲基咪唑、1-甲基咪唑、2-乙基咪唑等咪唑類;二甲基辛基胺、二甲基癸基胺、二甲基月桂基胺、二甲基肉豆蔻基胺、二甲基棕櫚基胺、二甲基硬脂基胺、二甲基山萮基胺、二月桂基單乙基胺、甲基二癸基胺、甲基二油基胺、三烯丙基胺、三異丙醇胺、三乙基胺、3-(二丁基胺基)丙基胺、三-正辛基胺、2,4,6-參二甲基胺基甲基酚、三乙醇胺、甲基二乙醇胺、二氮雜聯環十一烯等第三級胺類;三氟化硼乙基醚、三氟化硼酚、三氟化硼六氫吡啶、乙酸三氟化硼、三氟化硼單乙基胺、三氟化硼三乙醇胺、三氟化硼單乙醇胺等包含氟化硼之路易斯酸或其化合物;由味之素FINE TECHNO股份有限公司於市面販售的AMICURE系列PN-23或MY-24等、由富士化成工業股份有限公司於市面販售之FUJICURE系列FXR-1020或FXR-1030等胺加成物類;二氰二醯胺;等。 Specific curing agent systems include, for example, phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, maleic anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyl Anhydrides such as hexahydrophthalic anhydride and succinic anhydride; imidazole, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1-benzyl 2-methylimidazole, 2-phenyl-4-methylimidazole, 1-cyanoethyl-2-methylimidazole, 1-aminoethyl-2-methylimidazole, 1-methylimidazole, Imidazoles such as 2-ethylimidazole; dimethyloctylamine, dimethyldecylamine, dimethyllaurylamine, dimethylmyristylamine, dimethylpalmitylamine, dimethylstearin amine, dimethyl behenyl amine, dilauryl monoethyl amine, methyl didecyl amine, methyl dioleyl amine, triallyl amine, triisopropanolamine, triethylamine, 3-(Dibutylamino)propylamine, tri-n-octylamine, 2,4,6-paradimethylaminomethylphenol, triethanolamine, methyldiethanolamine, diazabicyclodeca Tertiary amines such as monoene; boron trifluoride ethyl ether, boron trifluoride phenol, boron trifluoride hexahydropyridine, boron trifluoride acetate, boron trifluoride monoethylamine, boron trifluoride Triethanolamine, boron trifluoride monoethanolamine, etc. Lewis acid containing boron fluoride or its compounds; AMICURE series PN-23 or MY-24 sold by Ajinomoto FINE TECHNO Co., Ltd. Amine adducts such as FUJICURE series FXR-1020 or FXR-1030 sold by Co., Ltd. in the market; dicyandiamide; etc.

此等硬化劑係可僅使用一種,亦可適當組合兩種以上而使用。又,硬化劑之使用量或使用條件等亦無特別限定,只要以公知之使用量或使用條件來使用即可。 Only one type of these curing agents may be used, or two or more types may be appropriately used in combination. Moreover, the usage-amount and usage conditions etc. of a hardener are also not specifically limited, What is necessary is just to use a well-known usage-amount or usage condition.

在本揭示中,就(B)硬化性成分而言,除了前述之丙烯酸樹脂或環氧樹脂以外,還可以適合使用聚矽氧樹脂。具體的聚矽氧樹脂係可列舉公知之熱硬化性聚矽氧樹脂。 In the present disclosure, as the curable component (B), in addition to the aforementioned acrylic resin or epoxy resin, a polysiloxane resin can be suitably used. Specific polysiloxane resins include known thermosetting polysiloxane resins.

代表性的熱硬化性聚矽氧樹脂係例如可列舉:具有矽烷、聚矽氧寡聚物、聚矽氧樹脂、有機矽氧烷、二有機矽氧烷、有機聚矽氧烷、二有機聚矽氧烷等骨架構造,該骨架構造具有一個以上之反應性官能基的構成。前述骨架構造可為直鏈構造,亦可具有分枝鏈。 Typical thermosetting polysiloxanes include, for example, silanes, polysiloxane oligomers, polysiloxanes, organosiloxanes, diorganosiloxanes, organopolysiloxanes, and diorganopolymers. A skeleton structure such as siloxane, which has one or more reactive functional groups. The aforementioned skeleton structure may be a straight chain structure or may have a branched chain.

又,反應性官能基可列舉出在前述骨架構造所含有的鍵結於矽原子之羥基、烯基、氫矽基、(甲基)丙烯醯基、環氧基、胺基、卡必醇基、巰基、羧基、酚基等,但並無特別限定。又,在前述骨架構造除了具有前述反應性官能基以外,亦可具有烷基、烯基、芳香族基等官能基。 In addition, the reactive functional group includes a hydroxyl group, an alkenyl group, a hydrosilyl group, a (meth)acryloyl group, an epoxy group, an amino group, and a carbitol group bonded to a silicon atom contained in the aforementioned skeleton structure. , mercapto group, carboxyl group, phenol group, etc., but are not particularly limited. Moreover, in addition to the said reactive functional group, the said skeleton structure may have functional groups, such as an alkyl group, an alkenyl group, and an aromatic group.

在本揭示中,使用來作為(B)硬化性成分之熱硬化性聚矽氧樹脂係可為具有單一種骨架構造及單一種反應性官能基者,亦可為具有複數種骨架構造及複數種反應性官能基者。又,反應性官能基係如前述,只要是在一個骨架構造中含有一個以上即可,換言之,1分子之聚矽氧樹脂(具有任意之骨架構造)只要具有至少一個反應性官能基即可。又,反應性官能基可在骨架構造之末端,亦可在側鏈,係在末端及側鏈之任一者皆可。 In the present disclosure, the thermosetting silicone resin used as the (B) curable component may have a single skeleton structure and a single reactive functional group, or may have a plurality of skeleton structures and a plurality of Reactive functional groups. In addition, the reactive functional group is only required to contain one or more reactive functional groups in one skeleton structure as described above, in other words, one molecule of polysiloxane resin (having any skeleton structure) only needs to have at least one reactive functional group. In addition, the reactive functional group may be at the terminal of the skeleton structure, or may be at the side chain, and may be attached to any of the terminal and the side chain.

又,在本揭示中,就(B)硬化性成分而言,可係將丙烯酸樹脂、環氧樹脂、及聚矽氧樹脂適當組合而使用,亦可係組合此等以外之熱硬化性樹脂(會藉由硬化而成為樹脂之硬化性組成物)而使用。組合時之混合比(調配比)亦無特別限定。 In addition, in the present disclosure, the (B) curable component may be used in combination with an appropriate combination of acrylic resin, epoxy resin, and polysiloxane resin, or may be used in combination with a thermosetting resin other than these ( It can be used as a curable composition of resin by hardening. The mixing ratio (mixing ratio) at the time of combination is also not particularly limited.

[(C)間隔物粒子] [(C) Spacer particles]

有關本揭示之導電性接著劑組成物係含有前述之(A)導電性粉末及(B)硬化性成分作為基本成分,且更含有(C)間隔物粒子。該(C)間隔物粒子係平均粒徑(中值徑)大於(A)導電性粉末者。 The conductive adhesive composition according to the present disclosure contains the above-mentioned (A) conductive powder and (B) curable component as basic components, and further contains (C) spacer particles. The (C) spacer particles have an average particle diameter (median diameter) larger than that of the (A) conductive powder.

(C)間隔物粒子之平均粒徑(中值徑)雖然無特別限定,但如前述,(A)導電性粉末為球狀粉時之較佳的平均粒徑在0.1至10μm之範圍內,故(C)間隔物粒子之平均粒徑若在10至60μm之範圍內即可(或者可為超過10μm且在60μm以下)。又,(A)導電性粉末為片狀粉時之較佳的平均粒徑在2至20μm之範圍內,故(C)間隔物粒子之平均粒徑若在20至60μm之範圍內即可(或者可為超過20μm且在60μm以下)。 (C) The average particle diameter (median diameter) of the spacer particles is not particularly limited, but as described above, when the conductive powder (A) is spherical powder, the preferred average particle diameter is in the range of 0.1 to 10 μm, Therefore, (C) the average particle diameter of the spacer particles may be in the range of 10 to 60 μm (or may exceed 10 μm and be 60 μm or less). In addition, (A) when the conductive powder is a flake powder, the preferred average particle size is in the range of 2 to 20 μm, so (C) the average particle size of the spacer particles can be in the range of 20 to 60 μm ( Or it may be over 20 μm and below 60 μm).

當導電性接著劑組成物進行硬化,而形成使黏附體彼此間能夠導電地接著之硬化接著層時,雖然(C)間隔物粒子之平均粒徑會因該硬化接著層所要求之具體的厚度而異,但(C)間隔物粒子之平均粒徑的下限係可為30μm以上。因此,(C)間隔物粒子之平均粒徑之下限係可依照所併用之(A)導電性粉末之平均粒徑而適當設定。 When the conductive adhesive composition is hardened to form a hardened adhesive layer that enables the adherends to be conductively bonded to each other, although the average particle size of the (C) spacer particles depends on the specific thickness required for the hardened adhesive layer Although different, (C) the lower limit of the average particle diameter of the spacer particles may be 30 μm or more. Therefore, the lower limit of the average particle diameter of the (C) spacer particles can be appropriately set according to the average particle diameter of the (A) conductive powder to be used together.

另一方面,(C)間隔物粒子之平均粒徑之上限係以60μm以下為佳。 On the other hand, the upper limit of the average particle diameter of the (C) spacer particles is preferably 60 μm or less.

若(C)間隔物粒子之平均粒徑超過60μm,則在屬於導電性接著劑組成物之硬化物的硬化接著層中會有接著強度降低之傾向。又,(C)間隔物粒子之平均粒徑的測定方法並無特別限定,在本揭示中,係與(A)導電性粉末之平均粒徑同樣地採用如在後述之實施例所說明之使用粒度分布測定裝置進行測定之方法。 When the average particle diameter of the (C) spacer particles exceeds 60 μm, the adhesive strength tends to decrease in the cured adhesive layer which is a cured product of the conductive adhesive composition. In addition, the method for measuring the average particle size of the (C) spacer particles is not particularly limited, but in the present disclosure, the same as the average particle size of the (A) conductive powder is used as described in the examples described later. A method for measuring by a particle size distribution measuring device.

(C)間隔物粒子之材質並無特別限定,若為具有形狀安定性的材質即可,該形狀安定性係在導電性接著劑組成物經硬化之後,硬化接著層仍可實現充分的厚度。代表性的材質可列舉:玻璃;氧化鋯(ZrO2)、氧化鋁(Al2O3)、氧化 矽(SiO2)、碳化矽(SiC)、氮化矽(Si3N4)等陶瓷類;丙烯酸樹脂、尼龍樹脂、酚樹脂、聚矽氧樹脂等樹脂類;等。 (C) The material of the spacer particles is not particularly limited, and it is sufficient if it is a material having shape stability, and the shape stability is that after the conductive adhesive composition is cured, the cured adhesive layer can still achieve a sufficient thickness. Typical materials include glass; ceramics such as zirconia (ZrO 2 ), alumina (Al 2 O 3 ), silicon oxide (SiO 2 ), silicon carbide (SiC), and silicon nitride (Si 3 N 4 ). ; Acrylic resin, nylon resin, phenol resin, polysiloxane and other resins; etc.

又,亦可使用金屬作為(C)間隔物粒子,惟當(C)間隔物粒子為金屬製時,會成為可發揮作為(A)導電性粉末的功能者。在本揭示中,因為必須實現相對地減少(A)導電性粉末之含量的組成,故較佳為(C)間隔物粒子並非金屬製之粒子,而係使用如前述之玻璃、陶瓷類、樹脂類之非導電性材料。 In addition, a metal may be used as the (C) spacer particles, but when the (C) spacer particles are made of a metal, they can function as the (A) conductive powder. In the present disclosure, since it is necessary to achieve a composition in which the content of the conductive powder (A) is relatively reduced, it is preferable that the spacer particles (C) are not metal particles, but glass, ceramics, and resins as described above are used. Such non-conductive materials.

然而,依照對於導電性接著劑組成物之前述各項條件,為了使硬化接著層之導電性成為更良好者,亦可在(C)間隔物粒子之表面被覆金屬材料。如此之金屬材料係可列舉與以(A)導電性粉末之材質所例示者為同樣之金、銀、銅、或此等之合金等。被覆於(C)間隔物粒子之表面的金屬材料之被覆量(塗覆量)並無特別限定,可依照對於硬化接著層(硬化物)所要求之導電性、伴隨被覆之成本、(C)間隔物粒子對形狀安定性的影響等之各條件而適當設定。 However, in accordance with the aforementioned conditions for the conductive adhesive composition, in order to make the conductivity of the cured adhesive layer more favorable, the surface of the (C) spacer particles may be coated with a metal material. As such a metal material, gold, silver, copper, or alloys of these, which are the same as those exemplified as the material of the conductive powder (A), can be exemplified. The coating amount (coating amount) of the metal material to coat the surface of the spacer particles (C) is not particularly limited, and can be determined according to the conductivity required for the hardened adhesive layer (hardened product), the cost associated with the coating, (C) Various conditions such as the influence of the spacer particles on the shape stability are appropriately set.

在後述之實施例中,使用合計十種之粒子來作為(C)間隔物粒子。此等之中,間隔物1(簡稱C01)、間隔物7(簡稱C07)及間隔物10(簡稱C10)為丙烯酸樹脂製之粒子(丙烯酸粒子),間隔物4(簡稱C04)、間隔物6(簡稱C06)、間隔物8(簡稱C08)及間隔物9(簡稱C09)為玻璃製之粒子(玻璃粒子),間隔物5(簡稱C05)為氧化鋯製之粒子(氧化鋯粒子)。又,間隔物2(簡稱C02)及間隔物3(簡稱C03)皆為銀塗覆粒子,成為核之粒子係間隔物2為玻璃粒子,間隔物3為丙烯酸粒子。 In the Examples to be described later, a total of ten kinds of particles were used as (C) spacer particles. Among them, spacer 1 (abbreviated as C01), spacer 7 (abbreviated as C07) and spacer 10 (abbreviated as C10) are particles made of acrylic resin (acrylic particles), spacer 4 (abbreviated as C04), spacer 6 (C06 for short), spacer 8 (C08 for short) and spacer 9 (C09 for short) are particles made of glass (glass particles), and spacer 5 (C05 for short) is particles made of zirconia (zirconia particles). In addition, the spacer 2 (abbreviated as C02) and the spacer 3 (abbreviated as C03) are both silver-coated particles, the particle-based spacer 2 serving as the core is a glass particle, and the spacer 3 is an acrylic particle.

(C)間隔物粒子之形狀只要為球狀即可。雖然也能夠採用球狀以外之形狀,但就更安定地實現硬化接著層之厚度的觀點來看,以球狀為較佳。若為球狀以外之形狀,則在(C)間隔物粒子會產生長方向,而有因為硬化接著層內之(C)間隔物粒子的方向而有在層之厚度上產生參差不齊之虞。 (C) The shape of the spacer particles may be spherical. A shape other than a spherical shape can also be used, but a spherical shape is preferable from the viewpoint of realizing the thickness of the hardened adhesive layer more stably. If it is a shape other than spherical, the (C) spacer particles will have a long direction, and the direction of the (C) spacer particles in the hardened adhesive layer may cause unevenness in the thickness of the layer. .

(C)間隔物粒子之其他的物性亦無特別限定,但(C)間隔物粒子之CV值(Coefficient of Variation)係以30%以下為較佳。CV值係表示粒子之粒徑分布的參差不齊的指標,可判斷為數值愈小則粒徑分布之參差不齊愈少,而均勻性愈高。若(C)間隔物粒子之CV值超過30%,則該(C)間隔物粒子之粒徑分布的參差不齊變大,而導電性接著劑組成物之形狀保持性有可能會降低。此種情況下,係有硬化接著層擴展至超出預期,或無法充分地確保硬化接著層的厚度之虞。又,CV值之評估方法亦無特別限定,在本揭示中係依據在後述之實施例所說明的方法來進行評估。 The other physical properties of the (C) spacer particles are not particularly limited, but the CV value (Coefficient of Variation) of the (C) spacer particles is preferably 30% or less. The CV value is an index indicating the unevenness of the particle size distribution of the particles, and it can be judged that the smaller the value is, the less the unevenness of the particle size distribution is, and the higher the uniformity is. When the CV value of the (C) spacer particles exceeds 30%, the unevenness of the particle size distribution of the (C) spacer particles becomes large, and the shape retention of the conductive adhesive composition may decrease. In such a case, there is a possibility that the hardened adhesive layer may expand beyond expectations, or the thickness of the hardened adhesive layer may not be sufficiently secured. In addition, the evaluation method of a CV value is also not specifically limited, In this disclosure, evaluation is performed according to the method demonstrated in the Example mentioned later.

[導電性接著劑組成物之製造及使用] [Manufacture and use of conductive adhesive composition]

本揭示之導電性接著劑組成物的製造方法並無特別限定,可適合使用在導電性接著劑組成物之領域所公知之方法。代表性的一例係可列舉:以預定之調配比率(質量基準)來調配前述之各成分,並使用公知之混練裝置來進行膏體(paste)化之方法。混練裝置係例如可列舉:三輥研磨機等。 The method for producing the conductive adhesive composition of the present disclosure is not particularly limited, and a method known in the field of the conductive adhesive composition can be suitably used. A typical example is a method of mixing the above-mentioned components at a predetermined mixing ratio (quality basis), and using a known kneading apparatus to form a paste. As a kneading apparatus system, a three-roll mill etc. are mentioned, for example.

在本揭示之導電性接著劑組成物中,如前述,(A)導電性粉末之調配量(含量)係以相對地少為較佳。具體而言,本揭示之導電性接著劑組成物雖然以(A)導電性粉末及(B)硬化性成分作為基本成分,但在將屬於該基本成分之2成分之中的(A)導電性粉末設為基準之100質量份時,(B)硬化性成分之含量的下限值若為20質量份以上即可,也可為25質量份以上,亦可為30質量份以上,亦可為35質量份以上。 In the conductive adhesive composition of the present disclosure, as described above, it is preferable that the compounding amount (content) of the (A) conductive powder is relatively small. Specifically, although the conductive adhesive composition of the present disclosure has (A) conductive powder and (B) curable component as basic components, (A) conductive The lower limit of the content of the (B) curable component may be 20 parts by mass or more, 25 parts by mass or more, 30 parts by mass or more, when the powder is set to 100 parts by mass or more as a standard. 35 parts by mass or more.

若(B)硬化性成分之含量為未達20質量份,則在導電性接著劑組成物中(A)導電性粉末之含量會相對地變多,換言之,(A)導電性粉末之含量無法說是相對地減少。另一方面,(B)硬化性成分之含量之上限值並無特別限定,可依 照在導電性接著劑組成物之如前所述的各項條件,而在可以實現所要求之導電性的程度上將(B)硬化性成分之含量設定為稍多。 If the content of the (B) curable component is less than 20 parts by mass, the content of the (A) conductive powder in the conductive adhesive composition will relatively increase, in other words, the content of the (A) conductive powder cannot be Said to be relatively reduced. On the other hand, the upper limit of the content of the (B) curable component is not particularly limited, and may be determined according to The content of the (B) curable component is set to be slightly larger to the extent that the required conductivity can be achieved under the aforementioned conditions of the conductive adhesive composition.

在本揭示之導電性接著劑組成物中,當將基本成分之總量[(A)導電性粉末及(B)硬化性成分之總量]設為100質量份時,相對於基本成分的(C)間隔物粒子之含量(調配量)若於0.01質量份以上30質量份以下(0.01至30質量份)之範圍內即可。 In the conductive adhesive composition of the present disclosure, when the total amount of the basic components [(A) the total amount of the conductive powder and (B) the curable component] is set to 100 parts by mass, the amount of ( C) The content (mixing amount) of the spacer particles may be in the range of not less than 0.01 parts by mass and not more than 30 parts by mass (0.01 to 30 parts by mass).

若(C)間隔物粒子之含量為未達0.01質量份,則有可能無法充分地獲得藉由調配(C)間隔物粒子所致之作用效果(在硬化接著層之良好的形狀保持性及良好的接著強度之實現)。又,若(C)間隔物粒子之含量超過30質量份,則不僅無法獲得符合調配量之作用效果,還可能有(C)間隔物粒子過多而硬化接著層之接著強度降低之情形。 If the content of the (C) spacer particles is less than 0.01 part by mass, there is a possibility that the effects (good shape retention and good shape retention in the hardened adhesive layer) by blending the (C) spacer particles may not be sufficiently obtained. the realization of the subsequent strength). In addition, when the content of the (C) spacer particles exceeds 30 parts by mass, not only the effect corresponding to the compounding amount cannot be obtained, but there may be too many (C) spacer particles and the adhesive strength of the hardened adhesive layer may decrease.

又,在本揭示之導電性接著劑組成物中,亦可視所需而在前述之各成分(A)導電性粉末、(B)硬化性成分、(C)間隔物粒子以外含有在導電性接著劑組成物之領域所公知的各種添加劑。該添加劑並無特別限定,具體而言,例如可列舉:溶劑、調平劑、抗氧化劑、紫外線吸收劑、矽烷偶合劑、消泡劑、黏度調整劑等。此等添加劑係可在不妨礙本揭示之作用效果的範圍來進行添加。 Moreover, in the conductive adhesive composition of the present disclosure, the conductive adhesive may be contained in the conductive adhesive other than the above-mentioned components (A) conductive powder, (B) curable component, and (C) spacer particles as required. Various additives well known in the field of formulations. Although this additive is not specifically limited, Specifically, a solvent, a leveling agent, an antioxidant, an ultraviolet absorber, a silane coupling agent, a defoaming agent, a viscosity modifier, etc. are mentioned, for example. These additives can be added within a range that does not inhibit the effects of the present disclosure.

又,藉由本揭示之導電性接著劑組成物來形成成為硬化接著層之圖型的方法並無特別限定,可適合使用公知之各種形成方法。代表性的形成方法係如後述之實施例所示,可列舉網版印刷法,亦可應用凹版印刷法、套版印刷法、噴墨法、配布機法、浸漬法等印刷法。因此,本揭示之導電性接著劑組成物只要是可以藉由印刷機或配布機塗佈在基材上而使用者即可。 Moreover, the method of forming the pattern which becomes a hardened adhesive layer by the electroconductive adhesive composition of this disclosure is not specifically limited, Various well-known formation methods can be used suitably. A typical forming method is shown in the examples described later, and a screen printing method can be used, and printing methods such as a gravure printing method, an offset printing method, an inkjet method, a dispenser method, and a dipping method can also be applied. Therefore, the conductive adhesive composition of the present disclosure can be used as long as it can be coated on a substrate by a printer or a dispenser.

本揭示之導電性接著劑組成物係可廣泛利用在高精密的電極或配線等之形成或電子零件之接著等。具體而言,例如可適合使用於太陽電池單元之集電電極;晶片型電子零件之內部電極或外部電極;RFID(Radio Frequency IDentification)、電磁波屏蔽、振盪器接著、薄膜開關、觸控面板、或電致發光等所使用之零件的電極或配線或接著;等之用途。 The conductive adhesive composition of the present disclosure can be widely used in the formation of high-precision electrodes, wiring, etc., and the bonding of electronic parts. Specifically, for example, it can be suitably used for collector electrodes of solar cells; internal electrodes or external electrodes of chip-type electronic parts; RFID (Radio Frequency IDentification), electromagnetic wave shielding, oscillator bonding, membrane switches, touch panels, or Electrode, wiring or bonding of parts used in electroluminescence, etc.

本揭示之導電性接著劑組成物在前述之用途當中,尤其可適合應用於太陽電池之領域。具體而言,本揭示之導電性接著劑組成物例如可適合使用於太陽電池模組之接著。 Among the aforementioned uses, the conductive adhesive composition of the present disclosure is particularly suitable for use in the field of solar cells. Specifically, the conductive adhesive composition of the present disclosure can be suitably used for bonding of solar cell modules, for example.

如圖3的(B)部分所示,以往,太陽電池模組30一般係以被稱為內部連接線32之帶狀配線構件連接在複數個太陽電池單元31之間的構成。相對於此,近年來也有提案是如圖3的(A)部分所示般,以任意之太陽電池單元21的長邊下面重疊於其他太陽電池單元21的長邊上面之方式,使複數個太陽電池單元21局部地依序重疊而進行傾斜配置的構成之太陽電池模組20。在如此之太陽電池模組20中,太陽電池單元21彼此之間的連接係使用導電性接著劑來取代內部連接線32。 As shown in part (B) of FIG. 3 , conventionally, the solar cell module 30 has a configuration in which a plurality of solar cells 31 are connected by a strip-shaped wiring member called an internal connection wire 32 . On the other hand, in recent years, as shown in part (A) of FIG. 3 , a plurality of solar cells have been proposed such that the lower surface of the long side of any solar cell 21 overlaps the upper surface of the long side of the other solar cell 21 . The solar cell module 20 of the configuration in which the battery cells 21 are partially overlapped in order and arranged obliquely. In such a solar cell module 20 , a conductive adhesive is used to connect the solar cells 21 to each other instead of the internal connection wires 32 .

在此,當將太陽電池單元21之長邊彼此接著時,若是導電性接著劑從接著區域擴展而滲出,則有在太陽電池模組20產生短路等不良情形之虞。又,若是不能充分地確保導電性接著劑之硬化物(硬化接著層22)之厚度,則在貼合太陽電池單元21時有無法適當地調整其傾斜角之虞。 Here, when the long sides of the solar battery cells 21 are bonded to each other, if the conductive adhesive spreads from the bonding region and oozes out, there is a possibility that a short-circuit or the like may occur in the solar battery module 20 . Furthermore, if the thickness of the cured product of the conductive adhesive (the cured adhesive layer 22 ) cannot be sufficiently secured, there is a possibility that the inclination angle cannot be properly adjusted when bonding the solar cell 21 .

本揭示之導電性接著劑組成物係如前述,除了含有(A)導電性粉末及(B)硬化性成分以外,尚含有(C)間隔物粒子。藉此,不僅在硬化後之硬化接著 層可確保良好的厚度,還可以有效地抑制硬化接著層22從接著區域擴展而滲出之可能性。 As described above, the conductive adhesive composition of the present disclosure contains (C) spacer particles in addition to (A) conductive powder and (B) curable component. In this way, not only the hardening after hardening is followed by The layer can ensure a good thickness, and can also effectively suppress the possibility of the hardened adhesive layer 22 spreading out from the adhesive area and oozing out.

若無法維持硬化接著層22之厚度而大幅度地擴展,則會因為硬化接著層22從黏附體滲出而導致外觀不良。再者,若是為了防止硬化接著層22之滲出而減少導電性接著劑之量,則會有在硬化接著層22無法獲得充分的特性(接著強度、導電性、可靠性等)之虞。若依據本揭示,藉由以適當的量來調配(C)間隔物粒子,硬化接著層22不僅可以實現良好的厚度,還可以實現所謂抑制滲出之良好的形狀保持性。因此,可抑制外觀不良,而且硬化接著層可實現良好的特性。 If the thickness of the hardened adhesive layer 22 cannot be maintained and the thickness is greatly expanded, the hardened adhesive layer 22 may bleed from the adherend, resulting in poor appearance. Furthermore, if the amount of the conductive adhesive is reduced in order to prevent the exudation of the cured adhesive layer 22 , sufficient properties (adhesion strength, conductivity, reliability, etc.) may not be obtained in the cured adhesive layer 22 . According to the present disclosure, by blending the (C) spacer particles in an appropriate amount, the hardened adhesive layer 22 can achieve not only a good thickness but also good shape retention so-called bleed-out suppression. Therefore, appearance defects can be suppressed, and the hardened adhesive layer can achieve good characteristics.

而且,在本揭示之導電性接著劑組成物係適當地含有(C)間隔物粒子,藉此,硬化接著層22係可確保良好的導電性,同時實現良好的接著強度。因此,本揭示之導電性接著劑組成物特別可以良好地應用於如圖3的(A)部分所示之太陽電池模組20的製造。 Furthermore, by appropriately containing (C) spacer particles in the conductive adhesive composition of the present disclosure, the hardened adhesive layer 22 can achieve good electrical conductivity while achieving good adhesive strength. Therefore, the conductive adhesive composition of the present disclosure can be particularly favorably applied to the manufacture of the solar cell module 20 shown in part (A) of FIG. 3 .

[實施例] [Example]

依據實施例及比較例而更具體地說明本發明,但本發明係不限定於此。發明所屬技術領域中具有通常知識者係可在不超出本發明之範圍進行各種變更、修正、及改變。又,在以下之實施例及比較例中的物性等之測定/評估係如下列方式實施。 The present invention will be described more specifically with reference to Examples and Comparative Examples, but the present invention is not limited thereto. Those having ordinary knowledge in the technical field to which the present invention pertains can make various changes, corrections, and changes without departing from the scope of the present invention. In addition, the measurement/evaluation of physical properties etc. in the following Examples and Comparative Examples was carried out as follows.

[導電性粉末及間隔物粒子之評估方法] [Evaluation method of conductive powder and spacer particles]

(1)中值徑 (1) Median diameter

(A)導電性狀粉末或(C)間隔物粒子之中值徑係藉由雷射繞射法進行評估。秤量(A)導電性狀粉末或(C)間隔物粒子之試料0.3g至50ml燒杯中,加入異丙醇30ml之後,藉由超音波洗淨器(AS ONE股份有限公司製USM-1)處理5分鐘以使其分 散,使用粒度分布測定裝置(日機裝股份有限公司製MICROTRACK MT3300EXII),測定中值徑並進行評估。 The median diameter of (A) conductive powder or (C) spacer particles was evaluated by a laser diffraction method. Weigh 0.3 g of (A) conductive powder or (C) sample of spacer particles into a 50 ml beaker, add 30 ml of isopropyl alcohol, and process with an ultrasonic cleaner (USM-1, manufactured by AS ONE Co., Ltd.) 5 minutes to make it The particle size distribution analyzer (MICROTRACK MT3300EXII manufactured by Nikkiso Co., Ltd.) was used to measure and evaluate the median diameter.

(2)CV值 (2) CV value

使用以前述之方法所得到的(C)間隔物粒子之中值徑,將該(C)間隔物粒子之粒徑的標準偏差除以中值徑,藉此算出CV值(Coefficient of Variation)。 The CV value (Coefficient of Variation) was calculated by dividing the standard deviation of the particle diameter of the (C) spacer particles by the median diameter of the (C) spacer particles obtained by the method described above.

[導電性接著劑組成物之貼附後的形狀評估] [Evaluation of Shape after Attachment of Conductive Adhesive Composition]

使用配布機將實施例或比較例之導電性接著劑組成物以成為直徑60μm、高度200μm之方式塗佈在氧化鋁基板上,並從其上方積層重量5g之玻璃基板。使用加熱板在150℃下將該基板積層體加熱30秒鐘,使導電性接著劑組成物硬化(硬化接著層之形成)。藉此,獲得貼附後之形狀評估用的試驗片。 Using a dispenser, the conductive adhesive compositions of Examples or Comparative Examples were coated on an alumina substrate so as to have a diameter of 60 μm and a height of 200 μm, and a glass substrate with a weight of 5 g was laminated thereon. The substrate laminate was heated at 150° C. for 30 seconds using a hot plate to harden the conductive adhesive composition (formation of a hardened adhesive layer). Thereby, the test piece for shape evaluation after sticking was obtained.

從該試驗片之玻璃基板側之面以光學式之測定顯微鏡來測定硬化接著層之擴展。硬化接著層之直徑未達900μm時係評估為「○」,900μm以上時係評估為「×」。又,以光學式之測定顯微鏡來測定硬化接著層之厚度。硬化接著層之厚度為50μm以上時係評估為「○」,30μm以上未達50μm時係評估為「△」,未達30μm時係評估為「×」。 The spread of the cured adhesive layer was measured from the surface of the test piece on the glass substrate side with an optical measuring microscope. When the diameter of the hardened adhesive layer was less than 900 μm, it was evaluated as “○”, and when it was 900 μm or more, it was evaluated as “×”. Furthermore, the thickness of the hardened adhesive layer was measured with an optical measuring microscope. When the thickness of the hardened adhesive layer was 50 μm or more, it was evaluated as “○”, when it was 30 μm or more and less than 50 μm, it was evaluated as “△”, and when it was less than 30 μm, it was evaluated as “×”.

[導電性接著劑組成物之導電性及接著強度之評估] [Evaluation of Conductivity and Adhesion Strength of Conductive Adhesive Composition]

如圖1所示般地使用印刷機而將實施例或比較例之導電性接著劑組成物在氧化鋁基板12上印刷成印刷圖型11。該印刷圖型11係以1個之配線圖型11a與5個之銲墊圖型11d所構成。配線圖型11a係在兩端分別具有矩形狀之端子11b,且配線部11c呈彎折狀,配線部11c之長寬比為75。5個銲墊圖型11d係配置成鄰接於該配線圖型11a並排成一列,分別為2mm×2mm之正方形狀。 As shown in FIG. 1 , the conductive adhesive composition of the example or the comparative example was printed on an alumina substrate 12 into a printed pattern 11 using a printer. The printed pattern 11 is composed of one wiring pattern 11a and five pad patterns 11d. The wiring pattern 11a has rectangular terminals 11b at both ends, the wiring portion 11c is bent, and the aspect ratio of the wiring portion 11c is 75. The five pad patterns 11d are arranged adjacent to the wiring pattern The shapes 11a are arranged in a row, each in a square shape of 2mm x 2mm.

其次,如圖2所示,在氧化鋁基板12上之銲墊圖型11d(2mm×2mm)之上載置鋁製之鉚釘13,該鋁製之鉚釘13具有直徑4mm之圓形固定面。使用加熱板在150℃下將載置有鉚釘13之氧化鋁基板12加熱30秒鐘,藉此使導電性接著劑組成物(印刷圖型11)硬化(形成硬化接著層),獲得導電性及接著強度評估用之試驗片。 Next, as shown in FIG. 2 , an aluminum rivet 13 is placed on the pad pattern 11d (2 mm×2 mm) on the alumina substrate 12 , and the aluminum rivet 13 has a circular fixing surface with a diameter of 4 mm. The alumina substrate 12 on which the rivets 13 were placed was heated at 150° C. for 30 seconds using a hot plate to harden the conductive adhesive composition (print pattern 11 ) (form a hardened adhesive layer) to obtain electrical conductivity and Next, test pieces for strength evaluation.

硬化接著層之導電性係藉由配線圖型11a之體積電阻率進行評估。具體而言,係以表面粗度計(東京精密股份有限公司製SURFCOM 480A)測定配線圖型11a之膜厚,以數位萬用電錶(ADVANTEST股份有限公司製R6551)測定電性電阻,並依據其等膜厚、電性電阻與配線部11c之長寬比而算出配線圖型11a之體積電阻率(Ω‧cm),以該體積電阻率作為硬化接著層之電阻值而進行評估。 The conductivity of the hardened adhesive layer was evaluated by the volume resistivity of the wiring pattern 11a. Specifically, the film thickness of the wiring pattern 11a was measured with a surface roughness meter (SURFCOM 480A manufactured by Tokyo Seiki Co., Ltd.), and the electrical resistance was measured with a digital multimeter (R6551 manufactured by ADVANTEST Co., Ltd.). The volume resistivity (Ω·cm) of the wiring pattern 11a was calculated by equalizing the film thickness, electrical resistance and the aspect ratio of the wiring portion 11c, and the volume resistivity was evaluated as the resistance value of the cured adhesive layer.

硬化接著層之接著強度係依據鉚釘13對銲墊圖型11d之接著性進行評估。具體而言,係對於組裝在銲墊圖型11d上之鉚釘13在水平方向上施加剪力,並測定鉚釘13從銲墊圖型11d脫離時之強度。以強度為15Mpa之情形時為「○」,以5MPa以上且未達15MPa之情形為「△」,以未達5MPa之情形為「×」,評估硬化接著層之接著強度。 The adhesion strength of the hardened adhesion layer is evaluated according to the adhesion of the rivet 13 to the pad pattern 11d. Specifically, a shear force was applied in the horizontal direction to the rivet 13 assembled to the pad pattern 11d, and the strength of the rivet 13 when separated from the pad pattern 11d was measured. The adhesive strength of the hardened adhesive layer was evaluated by assigning "○" when the strength was 15 MPa, "△" when the strength was 5 MPa or more and less than 15 MPa, and "x" when the strength was less than 5 MPa.

[(A)導電性粉末、(B)硬化性成分及(C)間隔物粒子] [(A) Conductive Powder, (B) Curable Component, and (C) Spacer Particles]

在以下之實施例或比較例中,係使用下述表1所示之三種粉末當中的兩種粉末來作為(A)導電性粉末。又,下述表1以及表2及表3之簡稱用於在表4至表8中表示實施例或比較例之成分。 In the following Examples or Comparative Examples, two powders among the three powders shown in Table 1 below were used as the (A) conductive powder. In addition, the abbreviations of the following Table 1, Table 2, and Table 3 are used to show the components of Examples or Comparative Examples in Tables 4 to 8.

[表1]

Figure 110122938-A0101-12-0021-4
[Table 1]
Figure 110122938-A0101-12-0021-4

又,在以下之實施例或比較例中,係將下述表2所示之三種丙烯酸系化合物組合使用來作為(B)硬化性成分。又,(B)硬化性成分之聚合起始劑係使用下述表3所示者。 In addition, in the following Examples or Comparative Examples, three acrylic compounds shown in the following Table 2 were used in combination as the (B) curable component. In addition, the polymerization initiator of (B) curable component used what was shown in following Table 3.

[表2]

Figure 110122938-A0101-12-0021-5
[Table 2]
Figure 110122938-A0101-12-0021-5

又,在以下之實施例或比較例中,係使用下述表3所示之十種當中之任一者來作為(C)間隔物粒子。 In addition, in the following Examples or Comparative Examples, any one of ten types shown in the following Table 3 was used as the (C) spacer particle.

[表3]

Figure 110122938-A0101-12-0022-6
[table 3]
Figure 110122938-A0101-12-0022-6

(實施例1) (Example 1)

如表4所示,使用表1所示之球狀銀粉1(簡稱A1)及片狀銀粉2(簡稱A2)作為(A)導電性粉末,使用表2所示之樹脂1(簡稱B1)、樹脂2(簡稱B2)及樹脂3(簡稱B3)作為(B)導電性粉末,將此等以成為表4所示之調配量(質量份)之方式調配,並以 三輥研磨機混練此等的各成分。混練後,使用表3所示之間隔物1(簡稱C01)作為(C)間隔物粒子,並以表4所示之調配量(質量份)調配該間隔物1,以自轉公轉式攪拌機進行混合。藉此,調製(製造)實施例1之導電性接著劑組成物。 As shown in Table 4, spherical silver powder 1 (abbreviated as A1) and flake silver powder 2 (abbreviated as A2) shown in Table 1 were used as (A) conductive powder, and resin 1 (abbreviated as B1), Resin 2 (abbreviated as B2) and resin 3 (abbreviated as B3) were used as (B) conductive powders, and these were prepared in the amounts (parts by mass) shown in Table 4. These components are kneaded in a three-roll mill. After kneading, use the spacer 1 (abbreviated as C01) shown in Table 3 as (C) the spacer particles, and prepare the spacer 1 with the preparation amount (parts by mass) shown in Table 4, and mix with an autorotating revolution mixer. . Thereby, the conductive adhesive composition of Example 1 was prepared (manufactured).

對於所得到之導電性接著劑組成物,如前述般地製作貼附後之形狀評估用之試驗片、與導電性及接著強度評估用之試驗片,藉由此等試驗片評估硬化接著層(導電性接著劑組成物)之擴展、厚度、接著強度及體積電阻率。將其結果表示於表4中。又,在表4(以及表5至表8)中,係將硬化接著層之擴展記載為「接著層擴展」,將硬化接著層之厚度記載為「接著層厚度」,將體積電阻率記載為「電阻值」。 For the obtained conductive adhesive composition, a test piece for shape evaluation after sticking and a test piece for electrical conductivity and adhesive strength evaluation were prepared as described above, and the cured adhesive layer ( Conductive adhesive composition) expansion, thickness, bonding strength and volume resistivity. The results are shown in Table 4. In addition, in Table 4 (and Tables 5 to 8), the expansion of the cured adhesive layer is described as "adhesive layer expansion", the thickness of the cured adhesive layer is described as "adhesive layer thickness", and the volume resistivity is described as "resistance".

(實施例2至4) (Examples 2 to 4)

除了如表4所示般地變更(C)間隔物粒子之種類(參照表3)或調配量以外,其餘係以與實施例1同樣方式,調製(製作)實施例2至4之導電性接著劑組成物。 The conductive adhesives of Examples 2 to 4 were prepared (produced) in the same manner as in Example 1, except that the type of (C) spacer particles (refer to Table 3) or the amount to be compounded were changed as shown in Table 4. agent composition.

對於所得到之各導電性接著劑組成物,如前述般地製作兩種試驗片,並藉由此等試驗片評估硬化接著層(導電性接著劑組成物)之擴展、厚度、接著強度、及體積電阻率。將其結果表示於表4中。 For each of the obtained conductive adhesive compositions, two kinds of test pieces were prepared as described above, and the spread, thickness, adhesive strength, and volume resistivity. The results are shown in Table 4.

[表4]

Figure 110122938-A0101-12-0024-9
[Table 4]
Figure 110122938-A0101-12-0024-9

(實施例5至8) (Examples 5 to 8)

除了如表5所示般地變更(C)間隔物粒子之種類(參照表3)或調配量以外,其餘係以與實施例1同樣方式,調製(製作)實施例5至8之導電性接著劑組成物。 The conductive adhesives of Examples 5 to 8 were prepared (produced) in the same manner as in Example 1, except that the type of (C) spacer particles (refer to Table 3) or the amount to be compounded were changed as shown in Table 5. agent composition.

對於所得到之各導電性接著劑組成物,如前述般地製作兩種之試驗片,並藉由此等試驗片評估硬化接著層(導電性接著劑組成物)之擴展、厚度、接著強度及體積電阻率。將其結果表示於表5中。 For each of the obtained conductive adhesive compositions, two types of test pieces were prepared as described above, and the spread, thickness, adhesive strength and volume resistivity. The results are shown in Table 5.

[表5]

Figure 110122938-A0101-12-0025-10
[table 5]
Figure 110122938-A0101-12-0025-10

(實施例9至13) (Examples 9 to 13)

除了如表6所示般地變更(A)導電性粉末之種類(參照表1)或調配量、(B)硬化性成分之調配量、以及(C)間隔物粒子之種類(參照表3)或調配量以外,其餘係以與實施例1同樣方式,調製(製作)實施例9至13之導電性接著劑組成物。 Except for changing (A) the type of conductive powder (refer to Table 1) or the compounding amount, (B) the compounding amount of the curable component, and (C) the type of spacer particles (refer to Table 3) as shown in Table 6 Or the conductive adhesive compositions of Examples 9 to 13 were prepared (produced) in the same manner as in Example 1 except for the amount to be added.

對於所得到之各導電性接著劑組成物,如前述般地製作兩種之試驗片,並藉由此等試驗片評估硬化接著層(導電性接著劑組成物)之擴展、厚度、接著強度、及體積電阻率。將其結果表示於表6中。 For each of the obtained conductive adhesive compositions, two types of test pieces were prepared as described above, and the spread, thickness, adhesive strength, and volume resistivity. The results are shown in Table 6.

[表6]

Figure 110122938-A0101-12-0027-12
[Table 6]
Figure 110122938-A0101-12-0027-12

(比較例1、2) (Comparative Examples 1 and 2)

如表7所示,除了將(C)間隔物粒子之調配量變更為過剩(比較例1)或過少(比較例2)以外,其餘係以與實施例2[(C)間隔物粒子與間隔物2(簡稱C02)]之實施例)同樣的方式來調製(製造)比較例1或比較例2之導電性接著劑組成物。 As shown in Table 7, except that the compounding amount of (C) spacer particles was changed to excess (Comparative Example 1) or too little (Comparative Example 2), the rest were the same as in Example 2 [(C) Spacer particles and spacers The conductive adhesive composition of Comparative Example 1 or Comparative Example 2 was prepared (manufactured) in the same manner as Example 2 (abbreviated as C02)].

對於所得到之各導電性接著劑組成物,如前述般地製作兩種試驗片,並藉由此等試驗片評估硬化接著層(導電性接著劑組成物)之擴展、厚度、接著強度及體積電阻率。將其結果表示於表7中。 For each of the obtained conductive adhesive compositions, two kinds of test pieces were prepared as described above, and the spread, thickness, adhesive strength, and volume of the cured adhesive layer (conductive adhesive composition) were evaluated from these test pieces. resistivity. The results are shown in Table 7.

(比較例3、4) (Comparative Examples 3 and 4)

除了如表7所示般地使用表3所示之間隔物7(簡稱C07)作為(C)間隔物粒子,並以表7所示之調配量進行調配(比較例3)、或者使用表3所示之間隔物8(簡稱C08)並以表7所示之調配量進行調配(比較例4)以外,其餘係與實施例1同樣方式,調製(製造)比較例3或比較例4之導電性接著劑組成物。 Except using the spacer 7 (abbreviated as C07) shown in Table 3 as the (C) spacer particles as shown in Table 7, and mixing with the mixing amount shown in Table 7 (Comparative Example 3), or using Table 3 Except that the spacer 8 (abbreviated as C08) shown in Table 7 was prepared with the preparation amount shown in Table 7 (Comparative Example 4), the rest were prepared (manufactured) in the same manner as in Example 1 to prepare (manufacture) the conductive materials of Comparative Example 3 or Comparative Example 4. Adhesive composition.

對於所得到之各導電性接著劑組成物,如前述般地製作兩種之試驗片,藉由此等試驗片評估硬化接著層(導電性接著劑組成物)之擴展、厚度、接著強度及體積電阻率。將其結果表示於表7中。 For each of the obtained conductive adhesive compositions, two types of test pieces were prepared as described above, and the spread, thickness, adhesive strength, and volume of the cured adhesive layer (conductive adhesive composition) were evaluated from these test pieces. resistivity. The results are shown in Table 7.

[表7]

Figure 110122938-A0101-12-0029-14
[Table 7]
Figure 110122938-A0101-12-0029-14

(比較例5、6) (Comparative Examples 5 and 6)

除了如表8所示般地使用表3所示之間隔物9(簡稱C09)作為(C)間隔物粒子,以表8所示之調配量進行調配(比較例5)、或使用表3所示之間隔物10(簡稱C10)而以表8所示之調配量進行調配(比較例6)以外,其餘係以與實施例1同樣方式,調製(製造)比較例5或比較例6之導電性接著劑組成物。 Except using the spacer 9 (abbreviated as C09) shown in Table 3 as the (C) spacer particles as shown in Table 8, the compounding amount shown in Table 8 was prepared (Comparative Example 5), or the spacer 9 shown in Table 3 was used. Except that the spacer 10 (abbreviated as C10) shown in Table 8 was prepared in the amount shown in Table 8 (Comparative Example 6), the rest were prepared (manufactured) in the same manner as in Example 1 to prepare (manufacture) the conductive materials of Comparative Example 5 or Comparative Example 6. Adhesive composition.

對於所得到之各導電性接著劑組成物,如前述般地製作兩種之試驗片,藉由此等試驗片評估硬化接著層(導電性接著劑組成物)之擴展、厚度、接著強度及體積電阻率。將其結果表示於表8中。 For each of the obtained conductive adhesive compositions, two types of test pieces were prepared as described above, and the spread, thickness, adhesive strength, and volume of the cured adhesive layer (conductive adhesive composition) were evaluated from these test pieces. resistivity. The results are shown in Table 8.

(比較例7、8) (Comparative Examples 7 and 8)

除了如表8所示般地不使用(C)間隔物粒子並變更(A)導電性粉末之調配量及(B)硬化性成分之調配量以外,其餘係以與實施例1同樣方式,調製(製造)比較例7或比較例8之導電性接著劑組成物。 As shown in Table 8, the preparation was carried out in the same manner as in Example 1, except that the (C) spacer particles were not used, and the amount of the (A) conductive powder and the amount of the (B) curable component were changed. (Production) The conductive adhesive composition of Comparative Example 7 or Comparative Example 8.

對於所得到之各導電性接著劑組成物,如前述般地製作兩種之試驗片,並藉由此等試驗片評估硬化接著層(導電性接著劑組成物)之擴展、厚度、接著強度及體積電阻率。將其結果表示於表8中。 For each of the obtained conductive adhesive compositions, two types of test pieces were prepared as described above, and the spread, thickness, adhesive strength and volume resistivity. The results are shown in Table 8.

[表8]

Figure 110122938-A0101-12-0031-15
[Table 8]
Figure 110122938-A0101-12-0031-15

(實施例及比較例之對比) (Comparison of Examples and Comparative Examples)

從實施例1至13之結果與比較例7、8之結果的對比可明瞭,若為本揭示之導電性接著劑組成物,則可藉由適當地含有(C)間隔物粒子而良好地保持導電性,同時實現良好的形狀保持性(難以擴展且可實現良好的厚度)與良好的接著強度。 From the comparison between the results of Examples 1 to 13 and the results of Comparative Examples 7 and 8, it is clear that the conductive adhesive composition of the present disclosure can be well maintained by appropriately containing (C) spacer particles Electrical conductivity, while achieving good shape retention (difficult to spread and good thickness achievable) and good bond strength.

如比較例7,若大幅度地增加(A)導電性粉末之含量,雖然可良好地抑制形狀保持性之中的硬化接著層之擴展,但是對於硬化接著層之厚度,若是相較於適當地含有(C)間隔物粒子之情形,則可能有不充分之情形。再者,若如比較例8般地稍為減少(A)導電性粉末之含量時,則雖然可以實現良好的接著強度,但是形狀保持性(硬化接著層之擴展及厚度之任一者)會大幅度地降低。在本揭示之導電性接著劑組成物中,藉由適當地含有(C)間隔物粒子,可實現與增加(A)導電性粉末之情形(比較例7)為同程度、甚至該程度以上之良好的形狀保持性。 As in Comparative Example 7, if the content of the conductive powder (A) is greatly increased, although the expansion of the hardened adhesive layer in the shape retention can be suppressed well, the thickness of the hardened adhesive layer is relatively In the case where (C) spacer particles are contained, there may be insufficient cases. Furthermore, when the content of the conductive powder (A) is slightly reduced as in Comparative Example 8, good adhesive strength can be achieved, but the shape retention (either the expansion and the thickness of the hardened adhesive layer) is large. drastically reduced. In the conductive adhesive composition of the present disclosure, by appropriately containing (C) spacer particles, it is possible to achieve the same level or even more than the case where (A) conductive powder is added (Comparative Example 7). Good shape retention.

相對於此,從比較例1,2之結果可明瞭,當(C)間隔物粒子之含量過多時,雖然可實現形狀保持性,但會變得無法實現適當的接著強度。當(C)間隔物粒子之含量過少時,雖然可以實現良好的接著強度,但會變得無法實現適當的形狀保持性。 On the other hand, as is clear from the results of Comparative Examples 1 and 2, when the content of the (C) spacer particles is too large, although shape retention can be achieved, appropriate adhesive strength cannot be achieved. When the content of the (C) spacer particles is too small, although good adhesive strength can be achieved, suitable shape retention properties cannot be achieved.

又,從比較例3至6之結果可明瞭,在(C)間隔物粒子之CV值過大之情形、(C)間隔物粒子之平均粒徑過小或過大之情形下,會變得無法謀求形狀保持性及接著強度之兼備。 In addition, it is clear from the results of Comparative Examples 3 to 6 that when (C) the CV value of the spacer particles is too large, and when (C) the average particle diameter of the spacer particles is too small or too large, the shape cannot be obtained. Both retention and adhesion strength.

如所述般,本揭示之導電性接著劑組成物之構成係含有(A)導電性粉末及(B)硬化性成分,當將(A)導電性粉末設為100質量份時,(B)硬化性成分之含量為20質量份以上,且前述導電性接著劑組成物更含有平均粒徑(中值徑)大於(A)導電性粉末之(C)間隔物粒子,(C)間隔物粒子之平均粒徑(中值徑)在10至 60μm之範圍內,而且(C)間隔物粒子之CV值為30%以下,當將(A)導電性粉末及(B)硬化性成分之合計量設為100質量份時,(C)間隔物粒子之含量為0.01質量份以上30質量份以下。 As described above, the composition of the conductive adhesive composition of the present disclosure contains (A) conductive powder and (B) curable component, and when (A) conductive powder is 100 parts by mass, (B) The content of the curable component is 20 parts by mass or more, and the conductive adhesive composition further contains (C) spacer particles and (C) spacer particles having an average particle diameter (median diameter) larger than (A) the conductive powder The average particle size (median diameter) is in the range of 10 to In the range of 60 μm, and the CV value of (C) spacer particles is 30% or less, when the total amount of (A) conductive powder and (B) curable component is 100 parts by mass, (C) spacer The content of the particles is 0.01 part by mass or more and 30 parts by mass or less.

若依據如此之構成,當相對地減少在導電性接著劑組成物中之(A)導電性粉末之含量時,係在預定範圍內含有與(A)導電性粉末為不同且平均粒徑大於該(A)導電性粉末之(C)間隔物粒子。藉此,即使由於(A)導電性粉末之減少而造成導電性接著劑組成物之黏度特性等改變,亦可藉由(C)間隔物粒子而使該導電性接著劑組成物硬化時在硬化接著層實現良好的厚度。 According to such a configuration, when the content of the (A) conductive powder in the conductive adhesive composition is relatively reduced, the conductive powder (A) is contained within a predetermined range and the average particle size is larger than that of the (A) conductive powder. (A) Spacer particles of (C) conductive powder. Thereby, even if the viscosity characteristics of the conductive adhesive composition are changed due to the reduction of (A) the conductive powder, the conductive adhesive composition can be cured by the (C) spacer particles when the conductive adhesive composition is cured. The layers then achieve a good thickness.

而且,若依據如此之構成,在塗佈導電性接著劑組成物時,硬化接著層可實現良好的厚度以外,還可以抑制硬化接著層大幅度地擴展。藉此,硬化接著層可實現良好的形狀保持性。因此,即使相對地減少(A)導電性粉末之調配量,也可以實現良好的形狀保持性,同時實現良好的接著強度,故可抑制外觀不良,以及硬化接著層可實現良好的特性。 Furthermore, according to such a configuration, when the conductive adhesive composition is applied, the cured adhesive layer can have a good thickness, and the cured adhesive layer can be suppressed from spreading significantly. Thereby, the hardened adhesive layer can achieve good shape retention. Therefore, even if the compounding amount of the (A) conductive powder is relatively reduced, good shape retention and good adhesive strength can be achieved, so that poor appearance can be suppressed and good properties can be achieved by hardening the adhesive layer.

又,本發明並不限定於前述實施型態之記載,而能夠在申請專利範圍所示之範圍內做各種變更,本發明之技術的範圍亦包括對於將不同的實施型態或複數個變形例所分別揭示之技術的手段予以適當組合而得到的實施型態,含於中。 In addition, the present invention is not limited to the description of the aforementioned embodiments, and various modifications can be made within the scope indicated in the scope of the patent application, and the technical scope of the present invention also includes different embodiments or a plurality of modifications. The implementation forms obtained by appropriately combining the disclosed technical means are included in this document.

[產業上之可利用性] [Industrial Availability]

本發明係可適合廣泛地使用在電性機器領域或電子機器領域中之能夠導電地接著黏附體之領域。代表性的是尤其可適合使用於製造太陽電池模組之領域等。 The present invention can be widely used in the field of electrically conductively adhering adherends in the field of electrical equipment or the field of electronic equipment. Typically, it is particularly suitable for use in the field of manufacturing solar cell modules.

Claims (5)

一種導電性接著劑組成物,係含有(A)導電性粉末及(B)硬化性成分,當將前述(A)導電性粉末設為100質量份時,前述(B)硬化性成分之含量為20質量份以上,且 A conductive adhesive composition containing (A) a conductive powder and (B) a curable component, when the (A) conductive powder is taken as 100 parts by mass, the content of the (B) curable component is: 20 parts by mass or more, and 前述導電性接著劑組成物更含有平均粒徑(中值徑)大於前述(A)導電性粉末之(C)間隔物粒子, The above-mentioned conductive adhesive composition further contains (C) spacer particles having an average particle diameter (median diameter) larger than the above-mentioned (A) conductive powder, 前述(C)間隔物粒子之平均粒徑(中值徑)在10至60μm之範圍內,而且前述(C)間隔物粒子之CV值(Coefficient of Variation)為30%以下, The average particle diameter (median diameter) of the aforementioned (C) spacer particles is in the range of 10 to 60 μm, and the aforementioned (C) the CV value (Coefficient of Variation) of the spacer particles is 30% or less, 當將前述(A)導電性粉末及前述(B)硬化性成分之合計量設為100質量份時,前述(C)間隔物粒子之含量為0.01質量份以上30質量份以下。 The content of the (C) spacer particles is 0.01 part by mass or more and 30 parts by mass or less, when the total amount of the conductive powder (A) and the curable component (B) is 100 parts by mass. 如請求項1所述之導電性接著劑組成物,其中,前述(A)導電性粉末為銀粉末、銀合金粉末、銀塗覆粉末之至少任一者。 The conductive adhesive composition according to claim 1, wherein the (A) conductive powder is at least one of silver powder, silver alloy powder, and silver coating powder. 如請求項1或2所述之導電性接著劑組成物,其中,前述(B)硬化性成分為丙烯酸樹脂、環氧樹脂、聚矽氧樹脂之任一種樹脂,或者會藉由硬化而成為此等樹脂之硬化性組成物。 The conductive adhesive composition according to claim 1 or 2, wherein the curable component (B) is any one of acrylic resin, epoxy resin, and polysiloxane resin, or is formed by curing Curable compositions such as resins. 如請求項1或2所述之導電性接著劑組成物,其係藉由印刷機或配布機塗佈於基材上而使用者。 The conductive adhesive composition according to claim 1 or 2, which is applied to a substrate by a printing machine or a dispenser and used. 如請求項4所述之導電性接著劑組成物,其係使用於構成太陽電池模組之太陽電池單元的接著。 The conductive adhesive composition according to claim 4, which is used for bonding of solar cells constituting a solar cell module.
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