TW202145325A - Holding mechanism of processed object, and processing device to realize proper holding and easy removal of the processed object - Google Patents
Holding mechanism of processed object, and processing device to realize proper holding and easy removal of the processed object Download PDFInfo
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- TW202145325A TW202145325A TW110117973A TW110117973A TW202145325A TW 202145325 A TW202145325 A TW 202145325A TW 110117973 A TW110117973 A TW 110117973A TW 110117973 A TW110117973 A TW 110117973A TW 202145325 A TW202145325 A TW 202145325A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/15—Devices for holding work using magnetic or electric force acting directly on the work
- B23Q3/154—Stationary devices
- B23Q3/1543—Stationary devices using electromagnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
Abstract
Description
本發明係關於一種保持板狀的被加工物之保持機構、及具備此保持機構之加工裝置。The present invention relates to a holding mechanism for holding a plate-shaped workpiece, and a processing apparatus provided with the holding mechanism.
在將以半導體晶圓或封裝基板等為代表之板狀的被加工物分割為多個晶片時,例如使用切割裝置或雷射加工裝置等加工裝置。在該等加工裝置設置有卡盤台,所述卡盤台利用藉由泵等所形成之真空(負壓)而吸引、保持被加工物(例如參閱專利文獻1)。When dividing a plate-shaped workpiece represented by a semiconductor wafer, a package substrate, or the like into a plurality of wafers, a processing apparatus such as a dicing apparatus or a laser processing apparatus is used, for example. These processing apparatuses are provided with a chuck table that sucks and holds a workpiece by a vacuum (negative pressure) formed by a pump or the like (for example, refer to Patent Document 1).
被加工物例如在於下表面貼附被稱為切割膠膜等之黏著膠膜的狀態下,被吸引、保持於此卡盤台。為了容易處理分割後的被加工物(多個晶片),黏著膠膜的外周部分有時也會固定於環狀的框架。The workpiece is sucked and held by this chuck table in a state where, for example, an adhesive film called a dicing film or the like is attached to the lower surface. In order to facilitate handling of the divided workpiece (a plurality of wafers), the outer peripheral portion of the adhesive film may be fixed to a ring-shaped frame.
然而,分割被加工物時所使用之上述的黏著膠膜因是一次性,故容易提高加工成本。於是,已提出一種夾具台等,其以可不使用黏著膠膜地保持分割後的被加工物(多個晶片)之方式,具備與各晶片對應之吸引部(例如參閱專利文獻2、3)。However, since the above-mentioned adhesive film used for dividing the workpiece is disposable, it is easy to increase the processing cost. Then, there has been proposed a jig table or the like that includes a suction portion corresponding to each wafer so that the divided workpiece (a plurality of wafers) can be held without using an adhesive film (for example, refer to
另一方面,在如上述般的夾具台中,若將晶片小型化至一定程度,則作用於各晶片之吸引力會不足,而變得無法適當地保持晶片。將分割後的被加工物進行吸引、保持並搬送之搬送單元也發生同樣的問題。為了解決此問題,近年來已提出一種保持機構,其以磁鐵的磁力保持被加工物(晶片),並藉由使以覆蓋此磁鐵之方式所配置之片材膨脹,而取下被加工物(例如參閱專利文獻4)。On the other hand, in the above-mentioned chuck table, if the wafers are miniaturized to a certain extent, the attractive force acting on each wafer becomes insufficient, and it becomes impossible to properly hold the wafers. The same problem occurs in the conveying unit that sucks, holds, and conveys the divided workpiece. In order to solve this problem, a holding mechanism has been proposed in recent years, which holds a workpiece (wafer) by the magnetic force of a magnet, and removes the workpiece (wafer) by expanding a sheet arranged so as to cover the magnet. See, for example, Patent Document 4).
[習知技術文獻] [專利文獻] 專利文獻1:日本特開2004-200440號公報。 專利文獻2:日本特開2013-65603號公報。 專利文獻3:日本特開2014-116486號公報。 專利文獻4:日本特開2017-228617號公報。[Previously known technical literature] [Patent Literature] Patent Document 1: Japanese Patent Laid-Open No. 2004-200440. Patent Document 2: Japanese Patent Laid-Open No. 2013-65603. Patent Document 3: Japanese Patent Laid-Open No. 2014-116486. Patent Document 4: Japanese Patent Laid-Open No. 2017-228617.
[發明所欲解決的課題] 但是,上述的保持機構的覆蓋片材因係以橡膠等柔軟樹脂所形成,故若藉由磁鐵的強磁力而將被加工物按壓於覆蓋片材,則在覆蓋片材與被加工物之間隙形成真空、或殘留於被加工物的水的表面張力變得容易作用於覆蓋片材。其結果,被加工物會被吸附於覆蓋片材,即使覆蓋片材膨脹,也無法從覆蓋片材取下被加工物。[Problems to be solved by the invention] However, since the cover sheet of the above-mentioned holding mechanism is formed of a soft resin such as rubber, if the workpiece is pressed against the cover sheet by the strong magnetic force of the magnet, the gap between the cover sheet and the workpiece will be lost. It becomes easy to act on the cover sheet due to the formation of a vacuum or the surface tension of the water remaining in the workpiece. As a result, the workpiece is adsorbed to the cover sheet, and even if the cover sheet swells, the workpiece cannot be removed from the cover sheet.
本發明係鑑於此問題點而完成者,其目的在於提供可實現適當地保持及簡單地取下被加工物的被加工物之保持機構、及具備此保持機構之加工裝置。The present invention was made in view of this problem, and an object of the present invention is to provide a holding mechanism for a workpiece that can appropriately hold and easily remove the workpiece, and a processing apparatus provided with the holding mechanism.
[解決課題的技術手段] 根據本發明的一態樣,提供一種被加工物之保持機構,其具備:保持基台,其具有形狀及大小與被加工物對應的保持面,所述被加工物包含表現強磁性的材料;磁鐵,其設置於該保持基台的該保持面,並在與該被加工物之間產生引力;及釋放手段,其藉由在與該磁鐵之間產生的引力,而對於保持於該保持基台的該保持面側之該被加工物施加從該保持面離開的方向的力,並且,該釋放手段具有:覆蓋片材,其覆蓋該保持面;及流體供給部,其將流體供給至該保持面與該覆蓋片材之間,並且,在該覆蓋片材之與該保持面為相反側的面,設置有:凹凸構造,其抑制由該覆蓋片材所造成之該被加工物的吸附;或包含剝離促進劑的層,所述剝離促進劑促進該被加工物從該覆蓋片材剝離,並且,透過該覆蓋片材並藉由在與該磁鐵之間產生的引力而保持該被加工物,且以從該流體供給部所供給之流體使該覆蓋片材膨脹,藉此產生從該保持面離開的方向的力。[Technical means to solve the problem] According to an aspect of the present invention, there is provided a holding mechanism for a workpiece, comprising: a holding base having a holding surface whose shape and size correspond to the workpiece, the workpiece containing a material expressing ferromagnetism; a magnet, which is arranged on the holding surface of the holding base, and generates an attractive force with the workpiece; and a releasing means, which is held on the holding base by the attractive force with the magnet. The workpiece on the holding surface side of the table applies a force in a direction away from the holding surface, and the release means includes: a cover sheet covering the holding surface; and a fluid supply portion that supplies fluid to the holding surface Between the holding surface and the cover sheet, and on the surface of the cover sheet on the opposite side to the holding surface, a concavo-convex structure is provided, which suppresses the adsorption of the workpiece by the cover sheet ; or a layer comprising a peeling accelerator that promotes the peeling of the workpiece from the cover sheet and retains the workpiece through the cover sheet and by the attraction between the magnet and the magnet The cover sheet is expanded with the fluid supplied from the fluid supply portion, thereby generating a force in a direction away from the holding surface.
在本發明的一態樣中,該釋放手段較佳為更具有:第一流路,其連接該保持面與該流體供給部;閥,其設置於該第一流路;第二流路,其透過該閥而從該第一流路分歧;及噴射器,其具有相較於該第一流路的該閥側連接於較靠近該第一流路的該保持面側之吸引口、連接該第二流路之供給口、及將從該供給口所供給之流體排出之排出口,並且,該閥可切換第一狀態與第二狀態,該第一狀態係通過該第一流路而將流體供給至該保持面與該覆蓋片材之間,該第二狀態係通過該第二流路而將流體供給至該噴射器的該供給口並在該吸引口產生負壓。In one aspect of the present invention, the release means preferably further has: a first flow path, which connects the holding surface and the fluid supply part; a valve, which is arranged in the first flow path; and a second flow path, which passes through the valve diverges from the first flow path; and an ejector having a suction port connected to the holding surface side closer to the first flow path than the valve side of the first flow path, and connected to the second flow path a supply port and a discharge port for discharging the fluid supplied from the supply port, and the valve is switchable between a first state and a second state, the first state supplying the fluid to the holding through the first flow path Between the surface and the cover sheet, the second state is that fluid is supplied to the supply port of the injector through the second flow path and negative pressure is generated at the suction port.
根據本發明之另一態樣,提供一種加工裝置,其具備:卡盤台,其保持包含表現強磁性的材料之被加工物;加工單元,其加工保持於該卡盤台之該被加工物;及搬送手段,其將被加工物搬入該卡盤台、或從該卡盤台搬出該被加工物,並且,該搬送手段具備:保持基台,其具有形狀及大小與該被加工物對應的保持面;磁鐵,其設置於該保持基台的該保持面,並在與該被加工物之間產生引力;及釋放手段,其藉由在與該磁鐵之間產生的引力,而對於保持於該保持基台的該保持面側之該被加工物施加從該保持面離開的方向的力,並且,該釋放手段具有:覆蓋片材,其覆蓋該保持面之;及流體供給部,其將流體供給至該保持面與該覆蓋片材之間,並且,在該覆蓋片材之與該保持面為相反側的面,設置有:凹凸構造,其抑制由該覆蓋片材所造成之該被加工物的吸附;或包含剝離促進劑的層,所述剝離促進劑促進該被加工物從該覆蓋片材剝離,並且,該搬送手段係透過該覆蓋片材並藉由在與該磁鐵之間產生的引力而保持該被加工物,且以從該流體供給部所供給之流體使該覆蓋片材膨脹,藉此產生從該保持面離開的方向的力。According to another aspect of the present invention, there is provided a processing apparatus including: a chuck table for holding a workpiece containing a material exhibiting ferromagnetic properties; and a processing unit for processing the workpiece held on the chuck table and conveying means for carrying the workpiece into or out of the chuck table, and the conveying means is provided with: a holding base having a shape and size corresponding to the workpiece the holding surface; a magnet, which is arranged on the holding surface of the holding base, and generates an attractive force with the workpiece; and a releasing means, which is used for holding the A force in a direction away from the holding surface is applied to the workpiece on the holding surface side of the holding base, and the release means includes: a cover sheet covering the holding surface; and a fluid supply portion A fluid is supplied between the holding surface and the cover sheet, and a surface of the cover sheet opposite to the holding surface is provided with a concavo-convex structure that suppresses the adsorption of the object to be processed; or a layer containing a peeling accelerator that promotes peeling of the object to be processed from the cover sheet, and the conveying means is through the cover sheet and by being in contact with the magnet The workpiece is held by the attractive force generated therebetween, and the cover sheet is expanded by the fluid supplied from the fluid supply unit, thereby generating a force in a direction away from the holding surface.
本發明之另一態樣中,該釋放手段較佳為更具有:第一流路,其連接該保持面與該流體供給部;閥,其設置於該第一流路;第二流路,其透過該閥而從該第一流路分歧;及噴射器,其具有相較於該第一流路的該閥側連接於較靠近該第一流路的該保持面側之吸引口、連接該第二流路之供給口、及將從該供給口所供給之流體排出之排出口,並且,該閥可切換第一狀態與第二狀態,該第一狀態係通過該第一流路而將流體供給至該保持面與該覆蓋片材之間,該第二狀態係通過該第二流路而將流體供給至該噴射器的該供給口並在該吸引口產生負壓。In another aspect of the present invention, the release means preferably further has: a first flow path, which connects the holding surface and the fluid supply part; a valve, which is arranged in the first flow path; and a second flow path, which passes through the valve diverges from the first flow path; and an ejector having a suction port connected to the holding surface side closer to the first flow path than the valve side of the first flow path, and connected to the second flow path a supply port and a discharge port for discharging the fluid supplied from the supply port, and the valve is switchable between a first state and a second state, the first state supplying the fluid to the holding through the first flow path Between the surface and the cover sheet, the second state is that fluid is supplied to the supply port of the injector through the second flow path and negative pressure is generated at the suction port.
[發明功效] 本發明一態樣之被加工物之保持機構係於保持基台的保持面具備磁鐵,所述磁鐵係在與包含表現強磁性的材料之被加工物之間產生引力。因此,藉由在與磁鐵之間產生的引力而可適當地保持被加工物。同樣地,本發明的另一態樣之加工裝置亦可藉由在與磁鐵之間產生的引力而適當地保持被加工物。[Inventive effect] The workpiece holding mechanism of one aspect of the present invention includes a magnet on the holding surface of the holding base, and the magnet generates an attractive force with the workpiece containing a material exhibiting ferromagnetic properties. Therefore, the workpiece can be appropriately held by the attractive force with the magnet. Similarly, the processing apparatus of another aspect of the present invention can also appropriately hold the workpiece by the attractive force generated between the processing apparatus and the magnet.
又,本發明的一態樣之被加工物之保持機構具備釋放手段,所述釋放手段係對於保持於保持基台的保持面側之被加工物施加從保持面離開的方向的力。而且,在此釋放手段的覆蓋片材設置有:凹凸構造,其抑制由覆蓋片材所造成之被加工物的吸附;或包含剝離促進劑的層,所述剝離促進劑促進被加工物從覆蓋片材剝離。Moreover, the workpiece holding mechanism of one aspect of the present invention includes release means for applying a force in a direction away from the holding surface to the workpiece held on the holding surface side of the holding base. Also, the cover sheet of the release means here is provided with: a concavo-convex structure that suppresses the adsorption of the workpiece by the cover sheet; or a layer containing a peeling accelerator that promotes the removal of the workpiece from the cover Sheet peeling.
因此,藉由以此釋放手段對被加工物施加力,而可簡單地從保持基台或覆蓋片材取下被加工物。同樣地,本發明之另一態樣之加工裝置亦可簡單地從保持基台或覆蓋片材取下被加工物。Therefore, by applying a force to the workpiece by the release means, the workpiece can be easily removed from the holding base or the cover sheet. Similarly, in the processing apparatus of another aspect of the present invention, the workpiece can be easily removed from the holding base or the cover sheet.
參閱附圖說明本發明的一態樣之實施方式。圖1為表示本實施方式之加工裝置(切割裝置)2之構成例的立體圖。此外,在本實施方式中,雖針對將板狀的被加工物進行切割加工之加工裝置2進行說明,但本發明之加工裝置亦可為藉由雷射光束加工被加工物之雷射加工裝置等。Embodiments of an aspect of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a perspective view showing a configuration example of a processing apparatus (cutting apparatus) 2 according to the present embodiment. In addition, in this embodiment, although the
如圖1所示,加工裝置2具備支撐各構造之基台4。在基台4的中央,於X軸方向(前後方向、加工進給方向)形成有長方形的開口4a。在此開口4a內配置有X軸移動台6、使X軸移動台6於X軸方向移動之X軸移動機構(移動手段)(未圖示)、及覆蓋X軸移動機構之防塵防滴蓋8。As shown in FIG. 1, the
X軸移動台6的上方設置有保持板狀的被加工物11之卡盤台10。如圖1所示,被加工物11例如為包含表現強磁性之鐵、鈷、鎳等材料所形成之矩形的封裝基板、陶瓷基板、玻璃基板、半導體晶圓等,在其下表面貼附有黏著膠膜(黏著薄膜)13。A chuck table 10 for holding a plate-
但是,被加工物11的形狀等並無限制。例如,亦可將圓盤狀的封裝基板等使用作為被加工物11。又,也可將環狀的框架(支撐構件)等固定於黏著膠膜13的外緣部。此情形,被加工物11係透過黏著膠膜13而被支撐於環狀的框架等。However, the shape and the like of the
卡盤台10係與馬達等旋轉驅動源(未圖示)連結,並繞著與Z軸方向(垂直方向、高度方向)大致平行之旋轉軸旋轉。又,若以上述的X軸移動機構使X軸移動台6於X軸方向移動,則卡盤台10亦於X軸方向移動。The chuck table 10 is connected to a rotational drive source (not shown) such as a motor, and rotates around a rotation axis substantially parallel to the Z-axis direction (vertical direction, height direction). In addition, when the
例如,在將被加工物11搬入卡盤台10或從卡盤台10搬出時,在被加工物11被搬入、搬出之前方的搬入搬出區域與被加工物11被加工之中央的加工區域之間,使卡盤台10於X軸方向移動。又,在加工被加工物11時,在上述的加工區域內使卡盤台10於X軸方向移動(加工進給)。For example, when the
卡盤台10的上表面被形成為與被加工物11對應之形狀(在本實施方式中為大致平坦之矩形),並成為保持被加工物11之保持面10a。保持面10a係相對於X軸方向及Y軸方向(左右方向、分度進給方向)呈大致平行,並通過形成於卡盤台10的內部之流路(圖中未表示)等而與吸引源(未圖示)連接。The upper surface of the chuck table 10 is formed in a shape corresponding to the workpiece 11 (a substantially flat rectangle in this embodiment), and serves as a
在基台4的上表面,以跨越開口4a之方式配置有支撐2組切割單元(加工單元、加工手段)12之門型的支撐構造14。支撐構造14的前表面上部設置有2組切割單元移動機構16,所述2組切割單元移動機構16使各切割單元12於Y軸方向及Z軸方向移動。On the upper surface of the
各切割單元移動機構16共通具備配置於支撐構造14的前表面且與Y軸方向平行之一對Y軸導軌18。於Y軸導軌18可滑動地安裝有構成各切割單元移動機構16之Y軸移動板20。各Y軸移動板20的背面側(後面側)設置有螺帽部(未圖示),此螺帽部分別螺合有與Y軸導軌18平行之Y軸滾珠螺桿22。Each of the cutting
各Y軸滾珠螺桿22的一端部連結有Y軸脈衝馬達24。若以Y軸脈衝馬達24使Y軸滾珠螺桿22旋轉,則Y軸移動板20會沿著Y軸導軌18於Y軸方向移動。A Y-
各Y軸移動板20的正面(前表面)設置有與Z軸方向平行之一對Z軸導軌26。於Z軸導軌26可滑動地安裝有Z軸移動板28。各Z軸移動板28的背面側(後面側)設置有螺帽部(未圖示),此螺帽部分別螺合有與Z軸導軌26平行之Z軸滾珠螺桿30。A pair of Z-
各Z軸滾珠螺桿30的一端部連結有Z軸脈衝馬達32。若以Z軸脈衝馬達32使Z軸滾珠螺桿30旋轉,則Z軸移動板28會沿著Z軸導軌26於Z軸方向移動。A Z-
各Z軸移動板28的下部設置有切割單元12。此切割單元12具備圓環狀的切割刀片34,所述圓環狀的切割刀片34係裝設於成為旋轉軸之主軸(未圖示)的一端側。切割刀片34的附近配置有供給純水等切割液(加工液)之噴嘴36。又,在鄰近切割單元12之位置設置有攝影機38,所述攝影機38拍攝保持於卡盤台10之被加工物11等。The lower part of each Z-
若以各切割單元移動機構16使Y軸移動板20於Y軸方向移動,則切割單元12及攝影機38會於Y軸方向移動(分度進給)。又,若以各切割單元移動機構16使Z軸移動板28於Z軸方向移動,則切割單元12及攝影機38會於Z軸方向移動。When the Y-
在支撐構造14之前方側且開口4a的左右方向之一側區域,配置有載置加工前的被加工物11之搬入側台(裝載台)40。搬入側台40的上表面被形成為與被加工物11對應之形狀(在本實施方式中為大致平坦之矩形),並成為保持被加工物11之保持面40a。保持面40a係通過形成於搬入側台40的內部之流路(未圖示)等而與吸引源(未圖示)連接。In the front side of the
在搬入側台40的下方設置有搬入側台移動機構42,所述搬入側台移動機構42使搬入側台40移動至開口4a的上方。搬入側台移動機構42具備從開口4a的一側區域往開口4a延伸之一對導軌44,並以由氣缸等所產生的力使搬入側台40沿著導軌44移動。具體而言,搬入側台40係於在開口4a的一側且鄰近搬入搬出區域之裝載區域、與搬入搬出區域的正上方之正上方區域之間移動。Below the carry-in side table 40, a carry-in side
在支撐構造14的前方側且開口4a的左右方向之另一側區域,配置有載置加工後的被加工物11之搬出側台(卸載台)46。搬出側台46的上表面被形成為與被加工物11對應之形狀(在本實施方式中為大致平坦之矩形),並成為保持被加工物11之保持面46a。保持面46a係通過流路46b(參閱圖6(B))、閥46c(參閱圖6(B))等而與吸引源46d(參閱圖6(B))連接。In the front side of the
在搬出側台46的下方設置有搬出側台移動機構48,所述搬出側台移動機構48使搬出側台46移動至開口4a的上方。搬出側台移動機構48具備從開口4a的另一側區域往開口4a延伸之一對導軌50,並以由氣缸等所產生的力使搬出側台46沿著導軌50移動。具體而言,搬出側台46係於在開口4a的另一側且鄰近搬入搬出區域之卸載區域、與搬入搬出區域的正上方之正上方區域之間移動。Below the carry-out side table 46, the carry-out side
此外,在本實施方式中,例示可吸引被加工物11之搬入側台40及搬出側台46,但加工裝置2所具備之搬入側台及搬出側台只要以至少可支撐被加工物11之方式被構成即可。亦即,搬入側台及搬出側台不必一定要可吸引被加工物11。In addition, in the present embodiment, the carrying-in side table 40 and the carrying-out side table 46 which can suck the
在正上方區域的更上方配置有搬送單元(搬送手段)52,所述搬送單元(搬送手段)52係在卡盤台10與搬入側台40或搬出側台46之間將被加工物11搬送並移載。此搬送單元52包含:保持機構(保持手段)54,其保持被加工物11;及直線運動機構(移動手段)56,其使保持機構54於垂直方向移動。保持機構54的詳細內容將於後敘述。A transfer unit (transfer means) 52 that transfers the
在開口4a與搬出側台46之間且比搬出側台46更上方之區域,配置有可朝下噴射空氣之噴嘴58。在保持被加工物11之搬出側台46從正上方區域往卸載區域移動之期間,此噴嘴58係對搬出側台46上的被加工物11等噴吹空氣。藉此,可使附著於被加工物11等之切割液乾燥並將其去除。Between the
接著,詳細地說明組裝於搬送單元52之保持機構54。圖2為主要表示保持機構54的剖面圖,圖3為圖2的局部放大剖面圖。此外,在圖2中,以功能方塊或記號表示一部分的構成要素。如圖2及圖3所示,本實施方式之保持機構54具備與被加工物11對應之大小(可適當地保持被加工物11的上表面整體之大小)之保持基台60。保持基台60的形狀為任意,但在此為平板狀。Next, the holding
保持基台60的下表面被形成為與被加工物11對應之形狀及大小(可適當地保持被加工物11的上表面整體之形狀及大小,在本實施方式中,為大致平坦且與被加工物11的上表面同等大小之矩形),而成為用於保持被加工物11之保持面60a。圖4為表示保持基台60的保持面60a側的立體圖。如圖2、圖3及圖4所示,在此保持面60a設置有多個磁鐵62。The lower surface of the holding
各磁鐵62例如為永久磁鐵或電磁鐵。如上述,被加工物11因含有表現強磁性的材料,故若使保持基台60的保持面60a接近被加工物11,則可在各磁鐵62與被加工物11之間產生引力(磁力)。被加工物11係藉由此引力而保持於保持基台60的保持面60a側。在可適當保持被加工物11之範圍內可任意地決定磁鐵62的數量或配置等條件。Each
在保持基台60設置有釋放機構(釋放手段)64,所述釋放機構(釋放手段)64係以容易地從保持基台60取下被加工物11之方式,對於保持於保持基台60之被加工物11施加從保持面60a離開的方向的力。釋放機構64包含覆蓋保持面60a之覆蓋片材66。The holding
覆蓋片材66例如係使用高伸縮性且低通氣性(通液性)之橡膠(天然橡膠或合成橡膠)或樹脂(例如氯乙烯或聚烯烴)等材料並被形成薄膜狀,並藉由包圍保持基台60的側部之固定框68而固定於保持基台60。如此,藉由使用固定框68將覆蓋片材66固定於保持基台60的全周,而可減少覆蓋片材66與保持基台60之間隙,並提高氣密性。The
又,如圖3所示,在覆蓋片材66之與保持面60a為相反側的面66a形成有多個凸部(凹凸構造)66b。各凸部66b例如設置於與分割被加工物11而得之多個晶片各自對應之位置(多個晶片各自接觸之位置),並抑制由覆蓋片材66所造成之被加工物11的吸附。Moreover, as shown in FIG. 3, the
亦即,在覆蓋片材66的面66a設置有凸部66b,所述凸部66b的數量係與分割被加工物11而得之晶片的數量相同或更多。此外,在本實施方式中,雖在覆蓋片材66的面66a設置有多個凸部66b,但亦可設置多個凹部(凹凸構造)以取代多個凸部66b。又,亦可設置凸部66b及凹部兩者。That is, the
各凸部66b(或凹部)的大小、形狀等亦無嚴格限制。例如,若設置大小(相對於面66a呈平行的方向的長度)為分割被加工物11而得之晶片的大小(例如一邊的長度)的5%~50%左右且高低差(相對於面66a呈垂直的方向的長度)為50μm~500μm左右之凸部66b(或凹部),則可不阻礙保持被加工物11地適當抑制由覆蓋片材66所造成之被加工物11的吸附。The size, shape, and the like of each
在保持面60a形成有多個開口60b,此開口60b與第一流路70a的一端側連接。第一流路70a的另一端與用於供給流體之流體供給源(流體供給部)72連接。此流體供給源72係與覆蓋片材66一同構成釋放機構64。此外,在本實施方式中,作為從流體供給源72供給之流體,係使用空氣(air)等氣體。A plurality of
在第一流路70a的流體供給源72側設置有第一閥74a及第二閥74b,所述第一閥74a及第二閥74b用於控制流體的供給。上流側的第一閥74a係控制往下流側的第二閥74b之流體的供給。具體而言,若打開第一閥74a,則將流體從流體供給源72供給至第二閥74b。另一方面,若關閉第一閥74a,則不將流體從流體供給源72供給至第二閥74b。A
第二閥74b係將從流體供給源72所供給之流體供給至第一流路70a的一端側(保持面60a側、開口60b側)或第二流路70b之任一者,所述第二流路70b係透過此第二閥74b而從第一流路70a分歧。具體而言,若使第二閥74b為第一狀態,則將流體供給至第一流路70a的一端側。另一方面,若使第二閥74b為第二狀態,則將流體供給至第二流路70b。The
例如,若打開第一閥74a且使第二閥74b為第一狀態,則流體會通過第一流路70a、開口60b等而被供給至保持面60a與覆蓋片材66之間。如上述,覆蓋片材66係由高伸縮性且低通氣性(通液性)之材料所形成。因此,若將流體供給至保持面60a與覆蓋片材66之間,則可使覆蓋片材66朝下膨脹(使其變形成曲面狀)。For example, when the
在第二流路70b設置有噴射器(抽氣器)76。此噴射器76的吸引口76a係在第二閥74b與開口60b(一端)之間連接第一流路70a。亦即,吸引口76a相較於第一流路70a的第二閥74b側連接於較靠近第一流路70a的保持面60a側。又,通過第二閥74b的流體會通過第二流路70b而被供給至噴射器76的供給口76b。此外,從此供給口76b被供給至噴射器76的內部之流體會通過排出口76c而被排出至噴射器76的外部。An ejector (aspirator) 76 is provided in the
例如,若打開第一閥74a且使第二閥74b為第二狀態,則流體從噴射器76的供給口76b朝向排出口76c流動,在噴射器76的吸引口76a產生負壓。因此,藉由利用此負壓,而可使保持面60a與覆蓋片材66之間的流體通過開口60b、第一流路70a、第二流路70b等而排出至外部。For example, when the
在第一流路70a的一端側設置有壓力計78,所述壓力計78用於測量第一流路70a的壓力(在本實施方式中為氣壓)。藉由以此壓力計78測量第一流路70a的壓力,而例如可適當地判定保持面60a與覆蓋片材66之間的流體是否被充分排出。One end side of the
接著,說明使用上述的搬送單元52搬送被加工物11之搬送方法。此外,在本實施方式中,雖舉例說明將切割加工後之被分割為多個晶片之被加工物11從卡盤台10往搬出側台46搬出之情形,但將切割加工前之被加工物11從搬入側台40往卡盤台10搬入之情形亦同樣。Next, the conveyance method of conveying the
圖5(A)為表示搬出被加工物11時之第一步驟的剖面圖,圖5(B)為表示搬出被加工物11時之第二步驟的剖面圖,圖6(A)為表示搬出被加工物11時之第三步驟的剖面圖,圖6(B)為表示搬出被加工物11時之第四步驟的剖面圖。5(A) is a sectional view showing the first step when the
在將被加工物11從卡盤台10往搬出側台46搬出時,首先,使卡盤台10的位置對準搬入搬出區域,並使搬出側台46的位置對準正上方區域以外(例如卸載區域)。又,在排出保持面60a與覆蓋片材66之間的流體之後,先關閉第一閥74a。When the
其後,如圖5(A)所示,以直線運動機構56(圖1)使保持機構54下降,使保持基台60的保持面60a接近卡盤台10上的被加工物11的上表面。如上述,在保持面60a設置有多個磁鐵62。因此,若使保持面60a接近被加工物11,則會在磁鐵62與被加工物11之間產生引力,被加工物11會透過覆蓋片材66而保持於保持基台60。Thereafter, as shown in FIG. 5(A) , the holding
但是,在本實施方式中,因在覆蓋片材66的面66a之與各晶片對應的位置設置有凸部66b,故即使以在與磁鐵62之間作用之引力將被加工物11(晶片)強壓於覆蓋片材66的面66a,此被加工物11也不會被吸附於覆蓋片材66。However, in the present embodiment, since the
在以保持基台60保持被加工物11後,停止由卡盤台10的保持面10a所進行之被加工物11(黏著膠膜13)的吸引,之後如圖5(B)所示,以直線運動機構56(圖1)使保持機構54上升。此外,此時亦先關閉第一閥74a。After the
其後,使搬出側台46移動至正上方區域,如圖6(A)所示,使保持機構54下降。又,打開第一閥74a且使第二閥74b為第一狀態。藉此,從流體供給源72將流體供給至保持面60a與覆蓋片材66之間,覆蓋片材66朝下膨脹。此外,保持機構54相對於保持面46a之高度被調整在覆蓋片材66的膨脹(變形)不會被保持面46a阻礙之範圍。After that, the carrying-out side table 46 is moved to the area just above, and as shown in FIG. 6(A) , the holding
若覆蓋片材66朝下膨脹,則設置於保持面60a之磁鐵62與被加工物11的距離會變大,作用於磁鐵62與被加工物11之間的引力變小。因此,在此狀態下,例如,如圖6(B)所示,若打開閥46c並使吸引源46d的負壓作用於保持面46a,則以搬出側台46吸引、保持被加工物11(黏著膠膜13),而容易從保持基台60或覆蓋片材66取下被加工物11(黏著膠膜13)。When the
在從保持基台60或覆蓋片材66取下被加工物11後,使保持機構54上升。又,將第二閥74b切換成第二狀態。藉此,保持面60a與覆蓋片材66之間的流體被排出至外部,覆蓋片材66密接於保持面60a。亦即,覆蓋片材66的面66a會反映保持面60a的形狀(本實施方式中為大致平坦的形狀)。藉此,可再次保持被加工物11。After the
此外,可根據藉由壓力計78所測量之第一流路70a內的壓力而判定保持面60a與覆蓋片材66之間的流體的排出狀況。例如,在藉由壓力計78所測量之第一流路70a內的壓力高於預定閾值之情形(或閾值以上之情形),判定保持面60a與覆蓋片材66之間殘留有流體。In addition, the discharge state of the fluid between the holding
又,在藉由壓力計78所測量之第一流路70a內的壓力為預定閾值以下之情形(或低於閾值之情形),判定保持面60a與覆蓋片材66之間未殘留流體。此外,在保持面60a與覆蓋片材66之間殘留有流體之狀態中,因無法以保持機構54適當地保持被加工物11,故可使搬送單元52待機直至保持面60a與覆蓋片材66之間的流體排出結束為止。若保持面60a與覆蓋片材66之間的流體排出結束,則覆蓋片材66的面66a會反映保持面60a的形狀。In addition, when the pressure in the
如上述,本實施方式之被加工物11的保持機構54及加工裝置2係在保持基台60的保持面60a具備磁鐵62,所述磁鐵62係在與被加工物11之間產生引力,所述被加工物11包含表現強磁性的材料。因此,藉由在與磁鐵62之間產生的引力而可適當地保持被加工物11。As described above, the holding
又,本實施方式之被加工物11的保持機構54及加工裝置2具備:釋放機構(釋放手段)64,其對於保持於保持基台60的保持面60a側之被加工物11,施加從保持面60a離開的方向的力。而且,此釋放機構64的覆蓋片材66設置有凸部(凹凸構造)66b,所述凸部(凹凸構造)66b抑制由覆蓋片材66所造成之被加工物11的吸附。因此,藉由以此釋放機構64對被加工物11施加力,可簡單地從保持基台60或覆蓋片材66取下被加工物11。Moreover, the holding
此外,本發明不受限於上述的實施方式之記載,能進行各種變更並實施。例如,在上述的實施方式中,以可簡單地從覆蓋片材66取下被加工物11之方式,在覆蓋片材66的面66a設置有凸部(凹凸構造)66b,但本發明之保持機構所具備的覆蓋片材亦可設置有包含剝離促進劑的層,所述剝離促進劑促進被加工物11的剝離。In addition, this invention is not limited to the description of the above-mentioned embodiment, Various changes can be made and implemented. For example, in the above-described embodiment, the
圖7為變形例之保持機構的局部放大剖面圖。此外,此變形例之保持機構的構成要素大多係與上述的實施方式之保持機構54的構成要素共通。因此,與上述的保持機構54共通之構成要素係附以相同符號並省略其詳細說明。FIG. 7 is a partially enlarged cross-sectional view of a holding mechanism of a modification. In addition, most of the components of the holding mechanism of this modification are the same as the components of the
變形例之保持機構的釋放機構(釋放手段)亦包含覆蓋保持面60a之覆蓋片材86。覆蓋片材86的材質等係與上述的實施方式之覆蓋片材66相同。如圖7所示,在此覆蓋片材86之與保持面60a為相反側的面86a設置有包含剝離促進劑的層86b,所述剝離促進劑促進被加工物11的剝離。The release mechanism (release means) of the holding mechanism of the modification also includes the
層86b所使用之剝離促進劑例如為以聚四氟乙烯為代表之氟樹脂。藉由將包含此種剝離促進劑的層86b設置於覆蓋片材86的面86a,而可不阻礙保持被加工物11地從覆蓋片材86剝離被加工物11。The peeling accelerator used for the
又,例如保持基台60的保持面60a的大小可大於被加工物11的上表面。又,例如在覆蓋片材的表面等可形成以導電性的材料而成之圖案。此情形,可抑制伴隨覆蓋片材的變形等而產生的靜電。又,作為從流體供給源供給之流體,可使用水等液體。再者,亦可將本發明之保持機構用於加工裝置的卡盤台等。Also, for example, the size of the holding
另外,上述的實施方式及變形例之構造、方法等在不超出本發明目的之範圍內可進行適當變更並實施。In addition, the structure, method, etc. of the above-mentioned embodiment and modification can be changed suitably and implemented in the range which does not deviate from the objective of this invention.
2:加工裝置(切割裝置) 4:基台 4a:開口 6:X軸移動台 8:防塵防滴蓋 10:卡盤台 10a:保持面 12:切割單元(加工單元、加工手段) 14:支撐構造 16:切割單元移動機構 18:Y軸導軌 20:Y軸移動板 22:Y軸滾珠螺桿 24:Y軸脈衝馬達 26:Z軸導軌 28:Z軸移動板 30:Z軸滾珠螺桿 32:Z軸脈衝馬達 34:切割刀片 36:噴嘴 38:攝影機 40:搬入側台(裝載台) 40a:保持面 42:搬入側台移動機構 44:導軌 46:搬出側台(卸載台) 46a:保持面 46b:流路 46c:閥 46d:吸引源 48:搬出側台移動機構 50:導軌 52:搬送單元(搬送手段) 54:保持機構(保持手段) 56:直線運動機構(移動手段) 58:噴嘴 60:保持基台 60a:保持面 60b:開口 62:磁鐵 64:釋放機構(釋放手段) 66:覆蓋片材 66a:面 66b:凸部(凹凸構造) 68:固定框 70a:第一流路 70b:第二流路 72:流體供給源(流體供給部) 74a:第一閥 74b:第二閥 76:噴射器(抽氣器) 76a:吸引口 76b:供給口 76c:排出口 78:壓力計 86:覆蓋片材 86a:面 86b:層 11:被加工物 13:黏著膠膜2: Processing device (cutting device) 4: Abutment 4a: Opening 6: X-axis moving table 8: Dust-proof and drip-proof cover 10: Chuck table 10a: Keep Faces 12: Cutting unit (processing unit, processing means) 14: Support structure 16: Cutting unit moving mechanism 18: Y-axis guide 20: Y-axis moving board 22: Y-axis ball screw 24: Y-axis pulse motor 26: Z-axis guide 28: Z-axis moving board 30: Z-axis ball screw 32: Z-axis pulse motor 34: Cutting Blades 36: Nozzle 38: Camera 40: Carrying in the side table (loading table) 40a: Keep Face 42: Moving into the side table moving mechanism 44: Rails 46: Carry out the side table (unloading table) 46a: Keep Face 46b: flow path 46c: Valve 46d: Source of attraction 48: Move out the side table moving mechanism 50: Rails 52: Conveying unit (conveying means) 54: Keeping Means (Means of Keeping) 56: Linear motion mechanism (moving means) 58: Nozzle 60: Hold the abutment 60a: Keep Face 60b: Opening 62: Magnet 64: Release Mechanism (Release Means) 66: Cover Sheet 66a: face 66b: convex part (concave-convex structure) 68: Fixed frame 70a: first flow path 70b: Second flow path 72: Fluid supply source (fluid supply part) 74a: First valve 74b: Second valve 76: Ejector (Aspirator) 76a: Attraction mouth 76b: Supply port 76c: discharge port 78: Manometer 86: Cover sheet 86a: face 86b: Layer 11: Processed objects 13: Adhesive film
圖1係表示加工裝置之構成例的立體圖。 圖2係表示保持機構的剖面圖。 圖3係圖2的局部放大剖面圖。 圖4係表示保持基台的保持面側的構造的立體圖。 圖5(A)係表示搬出被加工物時之第一步驟的剖面圖,圖5(B)係表示搬出被加工物時之第二步驟的剖面圖。 圖6(A)係表示搬出被加工物時之第三步驟的剖面圖,圖6(B)係表示搬出被加工物時之第四步驟的剖面圖。 圖7係變形例之保持機構的局部放大剖面圖。FIG. 1 is a perspective view showing a configuration example of a processing apparatus. Fig. 2 is a cross-sectional view showing a holding mechanism. FIG. 3 is a partial enlarged cross-sectional view of FIG. 2 . FIG. 4 is a perspective view showing the structure on the holding surface side of the holding base. FIG. 5(A) is a cross-sectional view showing the first step when the workpiece is carried out, and FIG. 5(B) is a cross-sectional view showing the second step when the workpiece is carried out. FIG. 6(A) is a cross-sectional view showing the third step when the workpiece is carried out, and FIG. 6(B) is a cross-sectional view showing the fourth step when the workpiece is carried out. FIG. 7 is a partially enlarged cross-sectional view of a holding mechanism of a modification.
60:保持基台60: Hold the abutment
60a:保持面60a: Keep Face
60b:開口60b: Opening
62:磁鐵62: Magnet
66:覆蓋片材66: Cover Sheet
66a:面66a: face
66b:凸部(凹凸構造)66b: convex part (concave-convex structure)
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JP2020089668A JP7463032B2 (en) | 2020-05-22 | 2020-05-22 | Workpiece holding mechanism and processing device |
JP2020-089668 | 2020-05-22 |
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KR (1) | KR20210144570A (en) |
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JP2004200440A (en) | 2002-12-19 | 2004-07-15 | Disco Abrasive Syst Ltd | Substrate holding system |
JP5947010B2 (en) | 2011-09-15 | 2016-07-06 | 株式会社ディスコ | Splitting device |
JP2014116486A (en) | 2012-12-11 | 2014-06-26 | Disco Abrasive Syst Ltd | Laser processing device |
JP6371579B2 (en) | 2014-05-12 | 2018-08-08 | 株式会社ディスコ | Chuck table |
US20160052145A1 (en) | 2014-08-19 | 2016-02-25 | GM Global Technology Operations LLC | Conformable holding device |
JP6441737B2 (en) | 2015-04-28 | 2018-12-19 | 株式会社ディスコ | Cutting equipment |
JP6571379B2 (en) | 2015-04-28 | 2019-09-04 | 株式会社ディスコ | Cutting equipment |
JP6707227B2 (en) | 2016-06-02 | 2020-06-10 | 国立大学法人東京工業大学 | Adsorption device, flying robot |
JP6765751B2 (en) | 2016-06-21 | 2020-10-07 | 株式会社ディスコ | Work piece holding mechanism and processing equipment |
JP7175628B2 (en) | 2018-04-26 | 2022-11-21 | 株式会社ディスコ | chuck table |
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