TW202132511A - Dicing die-bonding film - Google Patents
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/241—Polyolefin, e.g.rubber
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L21/6836—Wafer tapes, e.g. grinding or dicing support tapes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2423/00—Presence of polyolefin
- C09J2423/006—Presence of polyolefin in the substrate
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Abstract
Description
本發明係關於一種切晶黏晶膜。The present invention relates to a diced chip mucous film.
先前,已知於半導體裝置之製造中,為了獲得黏晶用半導體晶片而使用切晶黏晶膜。 前述切晶黏晶膜具備於基材層上積層有黏著劑層之切晶帶、以及於該切晶帶之黏著劑層上以可剝離之方式積層之黏晶層。In the past, it is known that in the manufacture of semiconductor devices, a dicing die-bonding film is used in order to obtain a semiconductor wafer for die-bonding. The aforementioned chip dicing die film includes a chip dicing tape laminated with an adhesive layer on a substrate layer, and a chip dicing layer laminated on the adhesive layer of the chip dicing tape in a peelable manner.
並且,作為使用前述切晶黏晶膜獲得黏晶用之半導體晶片(Die)之方法,已知採用具有下述步驟之方法:半切割步驟,其係藉由對半導體晶圓進行切割處理而對要加工成晶片(Die)之半導體晶圓形成槽;背面研磨步驟,其係對半切割步驟後之半導體晶圓進行研削而減薄厚度;安裝步驟,其係將背面研磨步驟後之半導體晶圓之一面(例如與電路面相反一側之面)貼附於黏晶層,將半導體晶圓固定於切晶帶;擴展步驟,其係擴大經半切割加工之半導體晶片彼此之間隔;切口維持步驟,其係維持半導體晶片彼此之間隔;拾取步驟,其係將黏晶層與黏著劑層之間剝離,於貼附有黏晶層之狀態下取出半導體晶片;以及黏晶步驟,其係使貼附有黏晶層之狀態之半導體晶片接著於被接著體(例如安裝基板等)。 再者,於前述切口維持步驟中,用熱風(例如100~130℃)吹向切晶帶而使切晶帶發生熱收縮後(使其熱縮後),使其冷卻固化,維持被切割之相鄰半導體晶片間之距離(切口)。 又,於前述擴展步驟中,前述黏晶層被切割成與經單片化之多個半導體晶片之尺寸相當之大小。In addition, as a method of obtaining a semiconductor wafer (Die) for die bonding using the aforementioned die-cutting die-bonding film, a method having the following steps is known: a half-cutting step, which is performed by dicing the semiconductor wafer The semiconductor wafer to be processed into a die is to form grooves; the back grinding step is to grind the semiconductor wafer after the half-cutting step to reduce the thickness; the mounting step is to grind the semiconductor wafer after the back grinding step One side (for example, the side opposite to the circuit side) is attached to the die-bonding layer to fix the semiconductor wafer to the dicing tape; the expansion step is to expand the distance between the semi-cut semiconductor wafers; the notch maintenance step , Which is to maintain the distance between the semiconductor wafers; the picking step, which is to peel off the bonding layer and the adhesive layer, and take out the semiconductor wafer in the state where the bonding layer is attached; and the bonding step, which is to paste The semiconductor chip in the state with the die-bonding layer attached is then attached to the bonded body (such as a mounting substrate, etc.). Furthermore, in the aforementioned incision maintaining step, hot air (for example, 100 to 130°C) is blown to the dicing tape to heat shrink the dicing tape (after heat shrinking), and then cool and solidify to maintain the cut. The distance between adjacent semiconductor wafers (notches). In addition, in the aforementioned expansion step, the aforementioned die-bonding layer is cut into a size equivalent to the size of a plurality of singulated semiconductor chips.
然而,於前述黏晶層經單片化後,有時發生附有黏晶層之半導體晶片之外周部分從前述黏著劑層之表面鼓起之晶片浮起。However, after the die-bonding layer is singulated, the outer peripheral portion of the semiconductor wafer with the die-bonding layer may float from the surface of the adhesive layer.
為了抑制此種晶片浮起,例如,專利文獻1中記載了使用具有特定物性之切晶帶。
詳細記載了使用下述切晶帶,其至少1個方向之於23℃之溫度條件下延伸30%後之1000秒後之應力緩和率為45%以上,且前述至少一個方向之於23℃之溫度條件下延伸30%後之1000秒後之應力值為4 MPa以下。
[先前技術文獻]
[專利文獻]In order to suppress such wafer floating, for example,
[專利文獻1]日本專利特開2019-16633號公報[Patent Document 1] Japanese Patent Laid-Open No. 2019-16633
[發明所欲解決之問題][The problem to be solved by the invention]
然而,針對於黏晶層經單片化後發生之晶片浮起之抑制,可以說尚未進行充分研究。However, it can be said that sufficient research has not been conducted on the suppression of wafer floating that occurs after the die-bonding layer is singulated.
又,如上所述,前述黏晶層雖然於前述拾取步驟中從前述黏著劑層被剝離(分離),但於前述拾取步驟之前,前述黏晶層與前述黏著劑層處於接觸之狀態。 因此,有時前述黏晶層所包含之成分向前述黏著劑層中轉移、或者前述黏著劑層所包含之成分向前述黏晶層中轉移。如此,若於前述黏晶層與前述黏著劑層之間發生成分轉移,則前述黏晶層及前述黏著劑層有時不再滿足各自所要求之特性,故欠佳。 然而,針對抑制前述黏晶層與前述黏著劑層之間之成分轉移,可以說尚未進行充分之研究。Furthermore, as described above, although the die-bonding layer is peeled off (separated) from the adhesive layer in the pickup step, the die-bonding layer and the adhesive layer are in contact before the pickup step. Therefore, sometimes the components contained in the die-bonding layer transfer to the adhesive layer, or the components contained in the adhesive layer transfer to the die-bonding layer. In this way, if component transfer occurs between the die-bonding layer and the adhesive layer, the die-bonding layer and the adhesive layer sometimes no longer meet the required characteristics of each, so they are not good. However, it can be said that sufficient research has not been conducted on suppressing the transfer of components between the aforementioned crystal bonding layer and the aforementioned adhesive layer.
因而,本發明之課題在於,提供能夠較為抑制於黏晶層經單片化後發生之晶片浮起、且較為抑制黏晶層及黏著劑層之間之成分轉移之切晶黏晶膜。 [解決問題之技術手段]Therefore, the subject of the present invention is to provide a diced die sticking film that can more suppress the floating of the wafer that occurs after the die bond layer is singulated, and can more suppress the transfer of components between the die bond layer and the adhesive layer. [Technical means to solve the problem]
本發明之切晶黏晶膜具備: 於基材層上積層有黏著劑層之切晶帶;以及 積層於前述切晶帶之黏著劑層上之黏晶層, 上述切晶黏晶膜之漢森溶解度參數距離Ra為3以上且14以下,上述漢森溶解度參數距離Ra係使用由三維座標表示之前述黏著劑層之漢森溶解度參數(δdA 、δpA 、δhA )及由三維座標表示之前述黏晶層之漢森溶解度參數(δdD 、δpD 、δhD ),並利用下述式(1)算出。The dicing chip adhesive film of the present invention includes: a chip dicing tape with an adhesive layer laminated on a substrate layer; and a chip bonding layer laminated on the adhesive layer of the chip dicing tape; The Solubility parameter distance Ra is 3 or more and 14 or less. The above-mentioned Hansen solubility parameter distance Ra is represented by the Hansen solubility parameters (δ dA , δ pA , δ hA ) of the aforementioned adhesive layer expressed by three-dimensional coordinates and expressed by three-dimensional coordinates The Hansen solubility parameters (δ dD , δ pD , and δ hD ) of the aforementioned adhesive layer are calculated using the following formula (1).
[數1] (其中,δdD 及δdA 為分散項,δpD 及δpA 為極性項,δhD 及δhA 為氫鍵項)[Number 1] (Among them, δ dD and δ dA are dispersion terms, δ pD and δ pA are polar terms, and δ hD and δ hA are hydrogen bonding terms)
對於前述切晶黏晶膜而言,較佳為: 前述黏著劑層之漢森溶解度參數之分散項δdA 之值與前述黏晶層之漢森溶解度參數之分散項δdD 之值之差之絕對值為0.4以上且3.0以下。For the aforementioned diced chip adhesive film, it is preferable to be: the difference between the value of the dispersion term δ dA of the Hansen solubility parameter of the adhesive layer and the value of the dispersion term δ dD of the Hansen solubility parameter of the aforementioned adhesive layer The absolute value is 0.4 or more and 3.0 or less.
對於前述切晶黏晶膜而言,較佳為: 前述黏著劑層之漢森溶解度參數之極性項δpA 之值與前述黏晶層之漢森溶解度參數之極性項δpD 之差之絕對值為1.5以上且10.0以下。For the aforementioned diced chip adhesive film, preferably: the absolute value of the difference between the polarity term δ pA of the Hansen solubility parameter of the adhesive layer and the polarity term δ pD of the Hansen solubility parameter of the aforementioned adhesive layer It is 1.5 or more and 10.0 or less.
對於前述切晶黏晶膜而言,較佳為: 前述黏著劑層之漢森溶解度參數之氫鍵項δhA 之值與前述黏晶層之漢森溶解度參數之氫鍵項δhD 之值之差之絕對值為0.5以上且6.5以下。For the aforementioned diced chip adhesive film, preferably: the value of the hydrogen bond term δ hA of the Hansen solubility parameter of the adhesive layer and the value of the hydrogen bond term δ hD of the Hansen solubility parameter of the aforementioned adhesive layer The absolute value of the difference is 0.5 or more and 6.5 or less.
前述黏晶層相對於前述黏著劑層之剝離力較佳為0.5 N/20 mm以上。The peeling force of the die-bonding layer relative to the adhesive layer is preferably 0.5 N/20 mm or more.
以下,針對本發明之一實施方式進行說明。Hereinafter, an embodiment of the present invention will be described.
[切晶黏晶膜]
如圖1所示,本實施方式之切晶黏晶膜20具備於基材層1上積層有黏著劑層2之切晶帶10、以及積層於切晶帶10之黏著劑層2上之黏晶層3。
切晶黏晶膜20中,於黏晶層3上貼附半導體晶圓。
於使用了切晶黏晶膜20之半導體晶圓之切割中,黏晶層3亦與半導體晶圓一同被切割。黏晶層3被切割成與經單片化之多個半導體晶片之尺寸相當之大小。藉此,能夠獲得附有黏晶層3之半導體晶片。[Cut crystal stick film]
As shown in FIG. 1, the chip
本實施方式之切晶黏晶膜20之漢森溶解度參數距離Ra為3以上且14以下,上述漢森溶解度參數距離Ra係使用由三維座標表示之黏著劑層2之漢森溶解度參數(δdA
、δpA
、δhA
)及由三維座標表示之黏晶層3之漢森溶解度參數(δdD
、δpD
、δhD
),並利用下述式(1)算出。The Hansen solubility parameter distance Ra of the
[數2] (其中,δdD 及δdA 為分散項,δpD 及δpA 為極性項,δhD 及δhA 為氫鍵項)[Number 2] (Among them, δ dD and δ dA are dispersion terms, δ pD and δ pA are polar terms, and δ hD and δ hA are hydrogen bonding terms)
漢森溶解度參數將希爾德布蘭德(Hildebrand)溶解參數分割成分散項、極性項及氫鍵項這三個成分,前述分散項、前述極性項及前述氫鍵項可用三維座標來表示。例如,於針對A成分及B成分相互之溶解性(相溶性)進行評價之情形時,若A成分之三維座標與B成分之三維座標處於鄰近之位置關係,則判斷為相溶性高,若A成分之三維座標與B成分之三維座標處於遠離之位置關係,則判斷為相溶性低。即,使用上述式(1)而算出之漢森溶解度參數距離Ra之值越小,則判斷A成分與B成分之相溶性越高,Ra之值越大,則判斷A成分與B成分之相溶性越低。 再者,前述分散項係與凡得瓦爾力有關之項,前述極性項係與偶極矩有關之項,前述氫鍵項係與氫鍵有關之項。The Hansen solubility parameter divides the Hildebrand dissolution parameter into three components: a dispersion term, a polar term, and a hydrogen bond term. The dispersion term, the polar term, and the hydrogen bond term can be represented by three-dimensional coordinates. For example, when evaluating the mutual solubility (compatibility) of component A and component B, if the three-dimensional coordinates of component A and the three-dimensional coordinates of component B are in an adjacent positional relationship, it is judged that the compatibility is high. If the three-dimensional coordinates of the component and the three-dimensional coordinates of the B component are in a distant positional relationship, it is judged that the compatibility is low. That is, the smaller the value of the Hansen solubility parameter distance Ra calculated using the above formula (1), the higher the compatibility of component A and component B will be judged, the larger the value of Ra will be, the phase between component A and component B will be judged The lower the solubility. Furthermore, the aforementioned dispersion term is a term related to Van der Waals force, the aforementioned polar term is a term related to dipole moment, and the aforementioned hydrogen bond term is a term related to hydrogen bonding.
黏著劑層2之漢森溶解度參數中之分散項δdA
、極性項δpA
及氫鍵項δhA
、以及黏晶層3之漢森溶解度參數中之分散項δdD
、極性項δpD
及氫鍵項δhD
可使用漢森溶解球法(Hansen Solubility sphere法),利用三維座標來求出。 The dispersion term δ dA , the polarity term δ pA and the hydrogen bond term δ hA in the Hansen solubility parameter of the
黏著劑層2之三維座標(δdA
、δpA
、δhA
)可使用漢森溶解球法,如下操作來求出。
(1)作為評價用試樣,以不混入黏晶層3及基材層1之方式,從切晶黏晶膜20中取出一部分黏著劑層2。
(2)將評價用試樣(所取出之黏著劑層2)以濃度達到0.5 mg/mL之方式添加至評價用溶劑中。作為該評價用溶劑,使用漢森溶解度參數已知之溶劑,即分散項、極性項及氫鍵項之值已知之溶劑。本實施方式中,作為此種溶劑,使用丙酮、甲苯、乙酸乙酯、乙醇、氯仿、二甲基亞碸、N-甲基甲醯胺、N,N-二甲基甲醯胺、N-甲基吡咯啶酮、γ-丁內酯、1,1,2,2-四溴乙烷、1-丁醇、4-甲基-2-戊酮、2-丙醇、環己烷、甲醯胺、2-甲氧基乙醇、乙酸、苄醇、乙醇胺、甲基乙基酮、甲基環己烷、四氫呋喃、苯胺、1,4-二㗁烷、水楊醛、乙二醇。
即,將評價用試樣分別添加至上述各評價用溶劑中。
(3)不對添加有評價用試樣之各評價用溶劑進行浸透、攪拌等,於室溫(23±2℃)且遮光條件下靜置24小時後,針對各評價用溶劑,評價評價用試樣之膨潤程度。
(4)使用分析軟體“Hansen Solubility Parameter in Practice(HSPiP) Ver.4”,將上述各評價用溶劑之漢森溶解度參數(分散項、極性項及氫鍵項)於三維空間中以座標(δd
、δp
、δh
)之形式進行繪圖。
(5)根據上述各評價用溶劑中之評價用試樣之狀態之評價結果,判定相對於黏著劑層2之良溶劑及相對於黏著劑層2之不良溶劑,將結果以得分之形式輸入至分析軟體“HSPiP”中,利用分析軟體“HSPiP”,以良溶劑成為內側、不良溶劑成為外側之方式製作漢森溶解球。並且,求出前述漢森溶解球之中心座標,將其中心座標作為黏著劑層2之漢森溶解度參數(δdA
、δpA
、δhA
)。
再者,良溶劑及不良溶劑之判定基於下述得分。˙ 得分 1
評價用試樣於以超過55%之膨潤率Sr發生了膨潤之狀態下存在,或者,評價用試樣呈現完全溶解於評價用溶劑之狀態,或者,評價用試樣於評價用溶劑中以碎裂成大致相同大小之狀態存在。
再者,膨潤率Sr係指如下數值:測定於添加溶劑前之評價用試樣之最大直徑(例如,於橢圓形狀之情形時測定長徑,於圓形狀之情形時測定直徑),添加溶劑並靜置後,算出最大直徑變大之程度,藉此得到之值。
即,膨潤率Sr使用下述式來計算。
Sr(%)=[(添加溶劑並靜置後之評價用試樣之最大直徑)-(添加溶劑前之評價用試樣之最大直徑)]/(添加溶劑前之評價用試樣之最大直徑)×100˙ 得分 2
評價用試樣於以20%以上且55%以下之膨潤率Sr發生了膨潤之狀態(於評價用試樣中確認到膨潤,但其程度不大)下存在,或者,評價用試樣呈現一部分明顯溶解但未完全溶解之狀態,或者,評價用試樣於評價用溶劑中以僅部分碎裂之狀態存在。˙ 得分 0
評價用試樣於以超過0%且小於20%之膨潤率Sr發生了膨潤之狀態(於評價用試樣中藉由目視基本確認不到膨潤)下存在,或者,評價用試樣完全不溶解於評價用溶劑。The three-dimensional coordinates (δ dA , δ pA , and δ hA ) of the
針對黏晶層3,亦可與上述黏著劑層2同樣地使用漢森溶解球法來求出三維空間中之漢森溶解度參數(δdD
、δpD
、δhD
)。針對黏晶層3,可將從黏晶層3切出1 cm見方而得到之試樣作為評價用試樣。
再者,於黏晶層3之情形時,良溶劑及不良溶劑之判定基於下述得分。˙ 得分 1
就目視而言,評價用試樣完全溶解於評價用溶劑(其中不包括沈澱之填料)˙ 得分 2
就目視而言,確認到評價用試樣溶解於評價用溶劑中,但確認到溶解殘留。具體而言,由於一部分評價用試樣發生溶解,因而,切成1 cm見方之評價用試樣呈現缺角之狀態。˙ 得分 0
就目視而言,完全確認不到評價用試樣溶解於評價用溶劑中。具體而言,由於評價用試樣完全不溶解,因而,切成1 cm見方之評價用試樣未呈現缺角之狀態。Regarding the
藉由將以上述方式求出之黏著劑層2之分散項δdA
、極性項δpA
及氫鍵項δhA
、以及黏晶層3之分散項δdD
、極性項δpD
及氫鍵項δhD
代入上述式(1)中,從而能夠算出漢森溶解度參數距離Ra。 By combining the dispersion term δ dA , the polarity term δ pA and the hydrogen bond term δ hA of the
此處,如上所述,於評價A成分與B成分之相溶性時,漢森溶解度參數距離Ra之值越小,則判斷為A成分與B成分之相溶性越高,Ra之值越大,則判斷為A成分與B成分之相溶性越低。
因此,若將黏著劑層2之漢森溶解度參數(δdA
、δpA
、δhA
)及黏晶層3之漢森溶解度參數(δdD
、δpD
、δhD
)代入上述式(1)而算出之漢森溶解度參數距離Ra之值變小,則黏著劑層2與黏晶層3之親和性變高,因此,能夠將黏晶層3充分地保持於黏著劑層2。
然而,相應於親和性變高,黏晶層3所包含之成分(聚合物之外之有機成分(例如環氧樹脂等熱固性樹脂、熱固性樹脂之固化劑、熱固化觸媒(固化促進劑)等)容易向黏著劑層2轉移,或者,黏著劑層2所包含之成分(例如後述光聚合起始劑、黏著賦予劑等)容易向黏晶層3轉移。
又,將黏著劑層2之漢森溶解度參數(δdA
、δpA
、δhA
)及黏晶層3之漢森溶解度參數(δdD
、δpD
、δhD
)代入上述式(1)而算出之漢森溶解度參數距離Ra之值越大,則相應於黏著劑層2與黏晶層3之親和性變低,黏晶層3所包含之成分難以向黏著劑層2轉移,或者,黏著劑層2所包含之成分難以向黏晶層3轉移。
然而,相應於親和性變低,無法將黏晶層3充分地保持於黏著劑層2。
因此,對於切晶黏晶膜20而言,需要將由黏著劑層2之漢森溶解度參數及黏晶層3之漢森溶解度參數算出之漢森溶解度參數距離Ra設為適當之值。
然而,對於本實施方式之切晶黏晶膜20而言,如上所述,由於漢森溶解度參數距離Ra為3以上且14以下,因此,能夠抑制黏晶層3所包含之成分向黏著劑層2轉移、或者黏著劑層2所包含之成分向黏晶層3轉移,並且,能夠將黏晶層3充分地保持於黏著劑層2。
藉此,能夠較為抑制於黏晶層經單片化後發生之晶片浮起,且能夠較為抑制黏晶層3與黏著劑層2之間之成分轉移。Here, as described above, when evaluating the compatibility of the A component and the B component, the smaller the value of the Hansen solubility parameter distance Ra is, it is judged that the higher the compatibility of the A component and the B component, the greater the value of Ra. It is judged that the compatibility of the A component and the B component is lower.
Therefore, if the Hansen solubility parameter (δdA
,δpA
,δhA
) And the Hansen solubility parameter (δdD
,δpD
,δhD
) Substituting the above formula (1) and the calculated Hansen solubility parameter distance Ra becomes smaller, the affinity between the
如上所述,本實施方式之切晶黏晶膜20藉由於黏晶層3上貼附半導體晶圓來使用,於貼附至半導體晶圓之前(即,後述安裝步驟前)之漢森溶解度參數距離Ra可為3以上且14以下。
又,本實施方式之切晶黏晶膜20於貼附至半導體晶圓之後且回收附有黏晶層之半導體晶片之前(即,後述安裝步驟、擴展步驟及切口維持步驟中),漢森溶解度參數距離Ra可為3以上且14以下。
再者,黏著劑層2包含後述輻射線固化黏著劑時,本實施方式之切晶黏晶膜20於貼附至半導體晶圓之後且照射輻射線之前,漢森溶解度參數距離Ra可為3以上且14以下。
進而,如後所述,黏著劑層2包含輻射線固化黏著劑時,本實施方式之切晶黏晶膜20於照射輻射線後,漢森溶解度參數距離Ra可超過14。藉此,黏著劑層2與黏晶層3之親和性變得相對較低,因此,於後述拾取步驟中容易回收附有黏晶層3之半導體晶片。As described above, the dicing die
對於本實施方式之切晶黏晶膜20而言,黏著劑層2之漢森溶解度參數之分散項δdA
之值與黏晶層3之漢森溶解度參數之分散項δdD
之值之差之絕對值較佳為0.4以上且3.0以下。
又,黏著劑層2之漢森溶解度參數之分散項δdA
之值較佳為14以上且18以下。
藉此,能夠進一步抑制於黏晶層經單片化後發生之晶片浮起,且能夠進一步抑制黏晶層3與黏著劑層2之間之成分轉移。For the
對於本實施方式之切晶黏晶膜20而言,黏著劑層2之漢森溶解度參數之極性項δpA
之值與黏晶層3之漢森溶解度參數之極性項δpD
之值之差之絕對值較佳為1.5以上且10.0以下。
又,黏著劑層2之漢森溶解度參數之極性項δpA
之值較佳為2以上且10以下。
藉此,能夠進一步抑制於黏晶層經單片化後發生之晶片浮起,且能夠進一步抑制黏晶層3與黏著劑層2之間之成分轉移。For the
對於本實施方式之切晶黏晶膜20而言,黏著劑層2之漢森溶解度參數之氫鍵項δhA
之值與黏晶層3之漢森溶解度參數之氫鍵項δhD
之值之差之絕對值較佳為0.5以上且6.5以下。
又,黏著劑層2之漢森溶解度參數之氫鍵項δhA
之值較佳為3以上且11.5以下。
藉此,能夠進一步抑制於黏晶層經單片化後發生之晶片浮起,且能夠進一步抑制黏晶層3與黏著劑層2之間之成分轉移。For the
對於本實施方式之切晶黏晶膜20而言,黏晶層3相對於黏著劑層2之剝離力較佳為0.5 N/20 mm以上。
藉由將黏晶層3相對於黏著劑層2之剝離力設為如上所述之數值範圍,能夠利用黏著劑層2適度地保持黏晶層3,藉此,能夠進一步抑制於黏晶層經單片化後發生之晶片浮起。
又,黏晶層3相對於黏著劑層2之剝離力較佳為5 N/20 mm以下。For the
黏晶層3相對於黏著劑層2之剝離力可藉由T型剝離試驗來測定。T型剝離試驗可以如下方式進行:將從於黏晶層3之露出面貼合有襯底膠帶之切晶黏晶膜20中切出寬20 mm×長120 mm之尺寸而得之樣品作為測定用樣品,使用拉伸試驗器(例如商品名“TG-1kN”、Minebea Mitsumi公司製),於溫度為25℃、拉伸速度為300 mm/分鐘之條件下進行。
再者,黏著劑層2所包含之黏著劑為輻射線固化黏著劑(例如紫外線固化黏著劑)之情形時,針對對黏著劑層2進行輻射線照射(例如紫外線照射)之前之測定用樣品,進行前述T型剝離試驗。The peeling force of the die-
基材層1支持黏著劑層2。基材層1使用樹脂膜來製作。作為樹脂膜所包含之樹脂,可列舉聚烯烴、聚酯、聚胺酯、聚碳酸酯、聚醚醚酮、聚醯亞胺、聚醚醯亞胺、聚醯胺、全芳香族聚醯胺、聚氯乙烯、聚偏二氯乙烯、聚苯硫醚、氟樹脂、纖維素系樹脂及聚矽氧樹脂等。The
作為聚烯烴,可列舉例如α-烯烴之均聚物、兩種以上之α-烯烴之共聚物、嵌段聚丙烯、無規聚丙烯、1種或2種以上之α-烯烴與其他乙烯基單體之共聚物等。Examples of polyolefins include homopolymers of α-olefins, copolymers of two or more kinds of α-olefins, block polypropylene, random polypropylene, one or more kinds of α-olefins, and other vinyl groups. Copolymers of monomers, etc.
作為α-烯烴之均聚物,較佳為碳原子數2以上且12以下之α-烯烴之均聚物。作為此種均聚物,可列舉乙烯、丙烯、1-丁烯、4-甲基-1-戊烯等。The homopolymer of α-olefin is preferably a homopolymer of α-olefin having 2 or more and 12 or less carbon atoms. As such a homopolymer, ethylene, propylene, 1-butene, 4-methyl-1-pentene, etc. are mentioned.
作為兩種以上之α-烯烴之共聚物,可列舉乙烯/丙烯共聚物、乙烯/1-丁烯共聚物、乙烯/丙烯/1-丁烯共聚物、乙烯/碳原子數5以上且12以下之α-烯烴共聚物、丙烯/乙烯共聚物、丙烯/1-丁烯共聚物、丙烯/碳原子數5以上且12以下之α-烯烴共聚物等。Examples of copolymers of two or more α-olefins include ethylene/propylene copolymers, ethylene/1-butene copolymers, ethylene/propylene/1-butene copolymers, and ethylene/carbon atoms of 5 to 12 Α-olefin copolymers, propylene/ethylene copolymers, propylene/1-butene copolymers, propylene/α-olefin copolymers with 5 to 12 carbon atoms, etc.
作為1種或2種以上之α-烯烴與其他乙烯基單體之共聚物,可列舉乙烯-乙酸乙烯酯共聚物(EVA)等。Examples of copolymers of one or more types of α-olefins and other vinyl monomers include ethylene-vinyl acetate copolymer (EVA) and the like.
聚烯烴可為被稱為α-烯烴系熱塑性彈性體者。作為α-烯烴系熱塑性彈性體,可列舉將丙烯-乙烯共聚物與丙烯均聚物組合而得者、或者丙烯-乙烯-碳原子數4以上之α-烯烴三元共聚物。 作為α-烯烴系熱塑性彈性體之市售品,可列舉例如作為丙烯系彈性體樹脂之Vistamaxx 3980(ExxonMobil Chemical company製)。The polyolefin may be what is called an α-olefin-based thermoplastic elastomer. Examples of the α-olefin-based thermoplastic elastomer include those obtained by combining a propylene-ethylene copolymer and a propylene homopolymer, or a propylene-ethylene-α-olefin terpolymer having 4 or more carbon atoms. As a commercially available product of the α-olefin-based thermoplastic elastomer, for example, Vistamaxx 3980 (manufactured by ExxonMobil Chemical Company) which is a propylene-based elastomer resin can be cited.
樹脂膜可包含1種前述樹脂,亦可包含兩種以上之前述樹脂。
再者,黏著劑層2包含後述紫外線固化黏著劑時,製作基材層1之樹脂膜較佳為以具有紫外線透射性之方式來構成。The resin film may contain one kind of the aforementioned resins, or two or more kinds of the aforementioned resins.
Furthermore, when the
基材層1可為單層結構,亦可為積層結構。基材層1可藉由無延伸成形來獲得,亦可藉由延伸成形來獲得,較佳為藉由延伸成形來獲得。基材層1為積層結構時,基材層1較佳為具有包含彈性體之層(以下稱為彈性體層)及包含非彈性體之層(以下稱為非彈性體層)。
藉由使基材層1具有彈性體層及非彈性體層,能夠使彈性體層作為緩和拉伸應力之應力緩和層而發揮功能。即,由於能夠較為減小基材層1中產生之拉伸應力,因此,能夠使基材層1具有適度之硬度且比較容易伸長。
藉此,能夠提高由半導體晶圓切割成多個半導體晶片之切割性。
又,於擴展步驟中之切割時,能夠抑制基材層1破裂而損壞。
再者,本說明書中,彈性體層係指於室溫下之拉伸儲存模數低於非彈性體層之低彈性模數層。作為彈性體層,可列舉於室溫下之拉伸儲存模數為10 MPa以上且200 MPa以下者,作為非彈性體層,可列舉於室溫下之拉伸儲存模數為200 MPa以上且500 MPa以下者。The
彈性體層可包含1種彈性體,亦可包含2種以上之彈性體,較佳為包含α-烯烴系熱塑性彈性體、EVA(乙烯-乙酸乙烯酯共聚物)。
非彈性體層可包含1種非彈性體,亦可包含2種以上之非彈性體,較佳為包含後述茂金屬PP。
基材層1具有彈性體層及非彈性體層時,基材層1較佳為形成為以彈性體層作為中心層且於該中心層之彼此相對之兩面具有非彈性體層之三層結構(非彈性體層/彈性體層/非彈性體層)。The elastomer layer may include one type of elastomer or two or more types of elastomers, and preferably includes an α-olefin-based thermoplastic elastomer and EVA (ethylene-vinyl acetate copolymer).
The non-elastomeric layer may include one type of non-elastomeric body, or two or more types of non-elastomeric body, and preferably contains the metallocene PP described later.
When the
又,如上所述,於切口維持步驟中,由於向在室溫(例如23℃)下維持擴展狀態之前述切晶黏晶膜吹送熱風(例如100~130℃)而使前述切晶黏晶膜發生熱收縮後,進行冷卻固化,因此,基材層1之最外層較佳為包含具有與吹到切晶帶之熱風溫度相近之熔點之樹脂。藉此,能夠使藉由吹送熱風而熔融之最外層更迅速地固化。
其結果,於切口維持步驟中能夠更充分地維持切口。In addition, as described above, in the incision maintaining step, hot air (e.g., 100 to 130°C) is blown to the diced die-cutting film maintained at room temperature (e.g., 23°C), so that the die-cutting die-cut film After thermal shrinkage occurs, it is cooled and solidified. Therefore, the outermost layer of the
基材層1係彈性體層與非彈性體層之積層結構,彈性體層包含α-烯烴系熱塑性彈性體且非彈性體層包含後述茂金屬PP等聚烯烴之情形時,彈性體層較佳為包含相對於形成該彈性體層之彈性體總質量為50質量%以上且100質量%以下之α-烯烴系熱塑性彈性體,更佳為包含70質量%以上且100質量%以下,進而較佳為包含80質量%以上且100質量%以下,特佳為包含90質量%以上且100質量%以下,最適合包含95質量%以上且100質量%以下。藉由以前述範圍包含α-烯烴系熱塑性彈性體,彈性體層與非彈性體層之親和性變高,因此,能夠比較容易地將基材層1擠出成形。又,能夠使彈性體層作為應力緩和層而發揮作用,因此,能夠高效率地切割貼附於切晶帶之半導體晶圓。The
基材層1為彈性體層與非彈性體層之積層結構時,基材層1較佳為藉由將彈性體與非彈性體進行共擠出而製成彈性體層與非彈性體層之積層結構之共擠出成形來獲得。作為共擠出成形,可採用於膜、片等之製造中通常進行之任意適當之共擠出成形。於共擠出成形之中,從能夠高效率且廉價地獲得基材層1之觀點出發,較佳為採用吹脹法、共擠出T模法。When the
藉由共擠出成形來獲得形成積層結構之基材層1時,為了使前述彈性體層與前述非彈性體層經加熱而於熔融狀態下接觸,因此,較佳為前述彈性體與前述非彈性體之熔點差小。藉由使熔點差小,從而抑制成為低熔點之前述彈性體或前述非彈性體中之任一者被過度加熱,因此,能夠抑制成為低熔點之前述彈性體或前述非彈性體中之任一者因熱劣化而生成副產物。又,亦能夠抑制因成為低熔點之前述彈性體或前述非彈性體中之任一者之黏度過度降低而導致前述彈性體層與前述非彈性體層之間發生積層不良。前述彈性體與前述非彈性體之熔點差較佳為0℃以上且70℃以下,更佳為0℃以上且55℃以下。
前述彈性體及前述非彈性體之熔點可利用差示掃描量熱(DSC)分析進行測定。例如,可藉由使用差示掃描量熱計裝置(TA INSTRUMENTS公司製、型號:DSC Q2000),於氮氣氣流下以5℃/min之升溫速度升溫至200℃,並求出吸熱峰之峰值溫度來測定。When the
基材層1之厚度較佳為55 μm以上且195 μm以下、更佳為55 μm以上且190 μm以下、進而較佳為55 μm以上且170 μm以下、最佳為60 μm以上且160 μm以下。藉由使基材層1之厚度為前述範圍,能夠高效率地製造切晶帶,且能夠高效率地切割貼附於切晶帶之半導體晶圓。
基材層1之厚度可藉由例如使用度盤規(PEACOCK公司製、型號:R-205),測定隨機選擇之任意5個點之厚度,並對該等厚度進行算術平均來求出。The thickness of the
於將彈性體層與非彈性體層積層而成之基材層1中,非彈性體層之厚度相對於彈性體層之厚度之比較佳為1/25以上且1/3以下,更佳為1/25以上且1/3.5以下,進而較佳為1/25以上且1/4以下,特別較佳為1/22以上且1/4以下,最佳為1/20以上且1/4以下。藉由將非彈性體層之厚度相對於彈性體層之厚度之比設為上述範圍,能夠效率更良好地切割貼附於切晶帶之半導體晶圓。In the
彈性體層可為單層(1層)結構,亦可為積層結構。彈性體層較佳為1層~5層之結構,更佳為1層~3層之結構,進而較佳為1層~2層之結構,最佳為1層結構。於彈性體層為積層結構之情形時,既可為所有層包含相同之彈性體,亦可為至少2層包含不同之彈性體。The elastomer layer may have a single-layer (one-layer) structure or a multilayer structure. The elastomer layer is preferably a 1-layer to 5-layer structure, more preferably a 1-layer to 3-layer structure, further preferably a 1-layer to 2-layer structure, and most preferably a 1-layer structure. When the elastomer layer has a laminated structure, all layers may include the same elastomer, or at least two layers may include different elastomers.
非彈性體層可為單層(1層)結構,亦可為積層結構。非彈性體層較佳為1層~5層之結構,更佳為1層~3層之結構,進而較佳為1層~2層之結構,最佳為1層結構。於非彈性體層為積層結構之情形時,既可所有層包含相同之非彈性體,亦可至少2層包含不同之非彈性體。The non-elastomeric layer may have a single-layer (one-layer) structure or a multilayer structure. The non-elastomeric layer is preferably a 1-layer to 5-layer structure, more preferably a 1-layer to 3-layer structure, further preferably a 1-layer to 2-layer structure, and most preferably a 1-layer structure. When the non-elastomeric layer has a laminated structure, all layers may contain the same non-elastomeric body, or at least two layers may contain different non-elastomeric bodies.
非彈性體層較佳為包含作為利用茂金屬觸媒得到之聚合產物之聚丙烯樹脂(以下稱為茂金屬PP)來作為非彈性體。作為茂金屬PP,可列舉作為茂金屬觸媒之聚合產物之丙烯/α-烯烴共聚物。藉由使非彈性體層包含茂金屬PP,從而能夠效率良好地製造切晶帶,並且能夠效率良好地切割貼附於切晶帶之半導體晶圓。 再者,作為市售之茂金屬PP,可列舉WINTEC WFX4M(日本聚丙烯公司製)。The non-elastomeric layer preferably contains as a non-elastomeric polypropylene resin (hereinafter referred to as metallocene PP) as a polymerization product obtained by using a metallocene catalyst. As the metallocene PP, a propylene/α-olefin copolymer which is a polymerization product of a metallocene catalyst can be cited. By including the metallocene PP in the non-elastomeric layer, the dicing tape can be efficiently manufactured, and the semiconductor wafer attached to the dicing tape can be efficiently diced. In addition, as a commercially available metallocene PP, WINTEC WFX4M (manufactured by Nippon Polypropylene Co., Ltd.) can be cited.
於此,茂金屬觸媒為包含週期表第4族之過渡金屬化合物(所謂之茂金屬化合物)、以及可與茂金屬化合物反應而將該茂金屬化合物活化為穩定之離子態之助觸媒之觸媒,上述週期表第4族之過渡金屬化合物包含具有環戊二烯基骨架之配體,上述茂金屬觸媒根據需要包含有機鋁化合物。茂金屬化合物為能夠進行丙烯之立構規則性聚合之交聯型之茂金屬化合物。Here, the metallocene catalyst includes a transition metal compound of Group 4 of the Periodic Table (the so-called metallocene compound) and a co-catalyst that can react with the metallocene compound to activate the metallocene compound into a stable ionic state. As the catalyst, the transition metal compound of Group 4 of the periodic table includes a ligand having a cyclopentadienyl skeleton, and the metallocene catalyst includes an organoaluminum compound as necessary. The metallocene compound is a cross-linked metallocene compound capable of stereoregular polymerization of propylene.
於前述作為茂金屬觸媒之聚合產物之丙烯/α-烯烴共聚物中,較佳為作為茂金屬觸媒之聚合產物之丙烯/α-烯烴無規共聚物,於前述作為茂金屬觸媒之聚合產物之丙烯/α-烯烴無規共聚物中,較佳為選自作為茂金屬觸媒之聚合產物之丙烯/碳數2之α-烯烴無規共聚物、作為茂金屬觸媒之聚合產物之丙烯/碳數4之α-烯烴無規共聚物、及作為茂金屬觸媒之聚合產物之丙烯/碳數5之α-烯烴無規共聚物中之共聚物,該等中,最佳為作為茂金屬觸媒之聚合產物之丙烯/乙烯無規共聚物。Among the aforementioned propylene/α-olefin copolymers as the polymerization product of the metallocene catalyst, the propylene/α-olefin random copolymer as the polymerization product of the metallocene catalyst is preferably used as the metallocene catalyst. Among the propylene/α-olefin random copolymers of the polymerization product, it is preferably selected from the propylene/α-olefin random copolymer with a carbon number of 2 as the polymerization product of the metallocene catalyst, and the polymerization product as the metallocene catalyst Propylene/α-olefin random copolymer with carbon number 4, and propylene/α-olefin random copolymer with carbon number 5 as the polymerization product of metallocene catalyst. Among them, the best is Propylene/ethylene random copolymer as the polymerization product of metallocene catalyst.
對於前述作為茂金屬觸媒之聚合產物之丙烯/α-烯烴無規共聚物,從與前述彈性體層之共擠出成膜性及貼附於切晶帶之半導體晶圓之切割性之觀點出發,較佳為熔點為80℃以上且140℃以下、特別是100℃以上且130℃以下者。 前述作為茂金屬觸媒之聚合產物之丙烯/α-烯烴無規共聚物之熔點可利用前述方法來測定。Regarding the aforementioned propylene/α-olefin random copolymer as the polymerization product of the metallocene catalyst, from the viewpoints of the co-extrusion film-forming property with the aforementioned elastomer layer and the dicing property of the semiconductor wafer attached to the dicing tape , Preferably having a melting point of 80°C or more and 140°C or less, particularly 100°C or more and 130°C or less. The melting point of the aforementioned propylene/α-olefin random copolymer as the polymerization product of the metallocene catalyst can be determined by the aforementioned method.
於此,若將前述彈性體層配置於基材層1之最外層,則於將基材層1製成卷狀體時,配置於最外層之前述彈性體層彼此容易黏連(容易黏於一起)。因此,變得難以將基材層1從卷狀體退卷。與此相對,前述積層結構之基材層1之較佳形態為非彈性體層/彈性體層/非彈性體層,即非彈性體層配置於最外層,因此此種形態之基材層1之耐黏連性變得優異。藉此,能夠抑制使用切晶帶10之半導體裝置之製造因黏連而產生延遲。Here, if the aforementioned elastomer layer is arranged on the outermost layer of the
前述非彈性體層較佳為包含具有100℃以上且130℃以下之熔點、並且分子量分散度(質均分子量/數均分子量)為5以下之樹脂。作為此種樹脂,可列舉茂金屬PP。
藉由使上述非彈性體層包含如前所述之樹脂,從而能夠於切口維持步驟中使非彈性體層更迅速地冷卻固化。因此,能夠更充分地抑制於使切晶帶熱收縮後基材層1發生收縮。
藉此,於切口維持步驟中,能夠更充分地維持切口。The aforementioned non-elastomeric layer preferably contains a resin having a melting point of 100°C or more and 130°C or less and a molecular weight dispersion (mass average molecular weight/number average molecular weight) of 5 or less. As such resin, metallocene PP can be mentioned.
By making the non-elastomeric layer contain the aforementioned resin, the non-elastomeric layer can be cooled and solidified more quickly in the incision maintaining step. Therefore, it is possible to more sufficiently suppress the shrinkage of the
黏著劑層2含有黏著劑。黏著劑層2藉由黏著來保持用於單片化為半導體晶片之半導體晶圓。The
作為前述黏著劑,可列舉於切晶帶10之使用過程中能夠藉由來自外部之作用而降低黏著力之黏著劑(以下稱為黏著降低型黏著劑)。As the aforementioned adhesive, an adhesive capable of reducing the adhesive force by an external action during the use of the dicing tape 10 (hereinafter referred to as an adhesive reduction type adhesive) can be cited.
當使用黏著降低型黏著劑作為黏著劑時,於切晶帶10之使用過程中,黏著劑層2可分開使用顯示較高之黏著力之狀態(以下稱為高黏著狀態)與顯示較低之黏著力之狀態(以下稱為低黏著狀態)。例如,於將貼附於切晶帶10之半導體晶圓供於切割時,為了抑制藉由切割半導體晶圓而單片化之多個半導體晶片從黏著劑層2浮起或剝離而利用高黏著狀態。與此相對,於切割半導體晶圓後,為了拾取已單片化之多個半導體晶片而利用低黏著狀態,以便容易從黏著劑層2拾取多個半導體晶片。When using an adhesive with reduced adhesion as an adhesive, during the use of the dicing
作為前述黏著降低型黏著劑,可列舉例如:能夠於切晶帶10之使用過程中藉由照射輻射線而固化之黏著劑(以下稱為輻射線固化黏著劑)。As the aforementioned adhesion-reducing adhesive, for example, an adhesive that can be cured by irradiating radiation during the use of the dicing tape 10 (hereinafter referred to as a radiation curing adhesive).
作為前述輻射線固化黏著劑,可列舉例如:藉由照射電子束、紫外線、α射線、β射線、γ射線或X射線而固化之類型之黏著劑。該等中,較佳為使用藉由照射紫外線而固化之黏著劑(紫外線固化黏著劑)。As the aforementioned radiation-curable adhesive, for example, an adhesive of a type that is cured by irradiation with electron beams, ultraviolet rays, α rays, β rays, γ rays, or X rays. Among them, it is preferable to use an adhesive that is cured by irradiating ultraviolet rays (ultraviolet curing adhesive).
作為前述輻射線固化黏著劑,可列舉例如添加型之輻射線固化黏著劑,其包含作為主成分之基礎聚合物、以及具有輻射線聚合性之碳-碳雙鍵等官能基之輻射線聚合性單體成分或輻射線聚合性低聚物成分。 作為前述基礎聚合物,較佳為使用丙烯酸系聚合物。As the aforementioned radiation-curable adhesive, for example, an additive type radiation-curable adhesive, which contains a basic polymer as the main component, and a radiation polymerizable carbon-carbon double bond with functional groups such as radiation polymerizable Monomer component or radiation polymerizable oligomer component. As the aforementioned base polymer, an acrylic polymer is preferably used.
作為前述丙烯酸系聚合物,可列舉包含來自(甲基)丙烯酸酯之單體單元者。作為(甲基)丙烯酸酯,可列舉例如(甲基)丙烯酸烷基酯、(甲基)丙烯酸環烷基酯及(甲基)丙烯酸芳基酯等。 作為前述丙烯酸系聚合物,較佳為使用例如丙烯酸2-羥基乙酯(HEA)、丙烯酸乙酯(EA)、丙烯酸丁酯(BA)、丙烯酸2-乙基己酯(2EHA)、丙烯酸異壬酯(INA)、丙烯酸月桂酯(LA)、4-丙烯醯基嗎啉(AMCO)、甲基丙烯酸2-異氰酸基乙酯(MOI)等。 該等丙烯酸系聚合物可僅使用1種,亦可組合使用2種以上。Examples of the acrylic polymer include those containing monomer units derived from (meth)acrylate. Examples of (meth)acrylates include alkyl (meth)acrylates, cycloalkyl (meth)acrylates, and aryl (meth)acrylates. As the aforementioned acrylic polymer, it is preferable to use, for example, 2-hydroxyethyl acrylate (HEA), ethyl acrylate (EA), butyl acrylate (BA), 2-ethylhexyl acrylate (2EHA), and isonon acrylate. Esters (INA), lauryl acrylate (LA), 4-propenylmorpholine (AMCO), 2-isocyanatoethyl methacrylate (MOI), etc. Only one type of these acrylic polymers may be used, or two or more types may be used in combination.
黏著劑層2可包含外部交聯劑。作為外部交聯劑,只要是可與基礎聚合物(例如丙烯酸系聚合物)反應而形成交聯結構之物質,則任意類型均可使用。作為此種外部交聯劑,可列舉例如多異氰酸酯化合物、環氧化合物、多元醇化合物、氮丙啶化合物、及三聚氰胺系交聯劑等。The
作為前述輻射線聚合性單體成分,可列舉例如:(甲基)丙烯酸胺基甲酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇單羥基五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、及1,4-丁二醇二(甲基)丙烯酸酯等。作為前述輻射線聚合性低聚物成分,可列舉例如胺基甲酸酯系、聚醚系、聚酯系、聚碳酸酯系、聚丁二烯系等各種低聚物。前述輻射線固化黏著劑中之輻射線聚合性單體成分、輻射線聚合性低聚物成分之含有比率可於使黏著劑層2之黏著性適當下降之範圍內選擇。Examples of the radiation polymerizable monomer components include (meth) urethane acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, and pentaerythritol tetra(meth)acrylate. Meth) acrylate, dipentaerythritol monohydroxy penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, 1,4-butanediol di(meth)acrylate, etc. Examples of the radiation polymerizable oligomer component include various oligomers such as urethane, polyether, polyester, polycarbonate, and polybutadiene. The content ratio of the radiation polymerizable monomer component and the radiation polymerizable oligomer component in the aforementioned radiation curable adhesive can be selected within a range that appropriately reduces the adhesiveness of the
前述輻射線固化黏著劑較佳為包含光聚合起始劑。作為光聚合起始劑,可列舉例如α-酮醇系化合物、苯乙酮系化合物、苯偶姻醚系化合物、縮酮系化合物、芳香族磺醯氯系化合物、光活性肟系化合物、二苯甲酮系化合物、噻噸酮系化合物、樟腦醌、鹵代酮、醯基氧化膦、及醯基膦酸酯等。The aforementioned radiation curable adhesive preferably contains a photopolymerization initiator. As the photopolymerization initiator, for example, α-keto alcohol-based compounds, acetophenone-based compounds, benzoin ether-based compounds, ketal-based compounds, aromatic sulfonyl chloride-based compounds, photoactive oxime-based compounds, two Benzophenone-based compounds, thioxanthone-based compounds, camphorquinone, halogenated ketones, acylphosphine oxide, acylphosphonate, and the like.
黏著劑層2包含外部交聯劑時,黏著劑層2較佳為包含0.1質量份以上且3質量份以下之外部交聯劑。
又,黏著劑層2包含光聚合起始劑時,黏著劑層2較佳為包含0.1質量份以上且10質量份以下之光聚合起始劑。When the
黏著劑層2中,除了前述各成分以外還可包含交聯促進劑、黏著賦予劑、防老化劑、顏料或染料等著色劑等。The
黏著劑層2之厚度較佳為1 μm以上且50 μm以下,更佳為2 μm以上且30 μm以下,進而較佳為5 μm以上且25 μm以下。The thickness of the
黏晶層3較佳為具有熱固性。藉由使黏晶層3包含熱固性樹脂及具有熱固性官能基之熱塑性樹脂中之至少一者,從而可對黏晶層3賦予熱固性。The die-
當黏晶層3包含熱固性樹脂時,作為此種熱固性樹脂,可列舉例如環氧樹脂、酚樹脂、胺基樹脂、不飽和聚酯樹脂、聚胺酯樹脂、聚矽氧樹脂、及熱固性聚醯亞胺樹脂等。該等中,較佳為使用環氧樹脂。When the die-
作為環氧樹脂,可列舉例如雙酚A型、雙酚F型、雙酚S型、溴化雙酚A型、氫化雙酚A型、雙酚AF型、聯苯型、萘型、芴型、苯酚酚醛清漆型、鄰甲酚酚醛清漆型、三羥基苯基甲烷型、四酚基乙烷型、乙內醯脲型、異氰脲酸三縮水甘油酯型、及縮水甘油胺型之環氧樹脂。Examples of epoxy resins include bisphenol A type, bisphenol F type, bisphenol S type, brominated bisphenol A type, hydrogenated bisphenol A type, bisphenol AF type, biphenyl type, naphthalene type, and fluorene type. , Phenol novolac type, o-cresol novolac type, trihydroxyphenylmethane type, tetraphenol ethane type, hydantoin type, triglycidyl isocyanurate type, and glycidylamine type ring Oxy resin.
對於作為環氧樹脂之固化劑之酚樹脂,可列舉例如酚醛清漆型酚樹脂、可溶酚醛型酚樹脂、及聚對羥基苯乙烯等聚羥基苯乙烯。Examples of phenol resins used as curing agents for epoxy resins include novolak-type phenol resins, resol-type phenol resins, and polyhydroxystyrenes such as poly(p-hydroxystyrene).
黏晶層3包含具有熱固性官能基之熱塑性樹脂時,作為此種熱塑性樹脂,可列舉例如含有熱固性官能基之丙烯酸類樹脂。作為含有熱固性官能基之丙烯酸類樹脂中之丙烯酸類樹脂,可列舉包含來自(甲基)丙烯酸酯之單體單元者。
對於具有熱固性官能基之熱固性樹脂而言,可根據熱固性官能基之種類來選擇固化劑。When the die-
從使樹脂成分之固化反應充分進行、或者提高固化反應速度之觀點出發,黏晶層3亦可含有熱固化觸媒(固化促進劑)。作為熱固化觸媒,可列舉例如咪唑系化合物、三苯基膦系化合物、胺系化合物、及三鹵代硼烷系化合物。From the viewpoint of allowing the curing reaction of the resin component to proceed sufficiently or increasing the curing reaction speed, the die-
黏晶層3可包含熱塑性樹脂。熱塑性樹脂作為黏合劑起作用。作為熱塑性樹脂,可列舉例如天然橡膠、丁基橡膠、異戊二烯橡膠、氯丁橡膠、乙烯-乙酸乙烯酯共聚物、乙烯-丙烯酸共聚物、乙烯-丙烯酸酯共聚物、聚丁二烯樹脂、聚碳酸酯樹脂、熱塑性聚醯亞胺樹脂、聚醯胺6、聚醯胺6,6等聚醯胺樹脂、苯氧基樹脂、丙烯酸類樹脂、PET或PBT等飽和聚酯樹脂、聚醯胺醯亞胺樹脂、氟樹脂等。上述熱塑性樹脂可僅使用一種,亦可將兩種以上組合使用。作為上述熱塑性樹脂,從離子性雜質少且耐熱性高從而容易確保基於黏晶層之連接可靠性之觀點出發,較佳為丙烯酸類樹脂。The
上述丙烯酸類樹脂較佳為包含來自(甲基)丙烯酸酯之單體單元來作為以質量比率計最多之單體單元之聚合物。作為(甲基)丙烯酸酯,可列舉例如(甲基)丙烯酸烷基酯、(甲基)丙烯酸環烷基酯、及(甲基)丙烯酸芳基酯等。上述丙烯酸類樹脂可包含來自能夠與(甲基)丙烯酸酯共聚之其他成分之單體單元。作為上述其他成分,可列舉例如含羧基單體、酸酐單體、含羥基單體、含縮水甘油基單體、含磺酸基單體、含磷酸基單體、丙烯醯胺、丙烯腈等含官能基單體、各種多官能性單體等。從於黏晶層中實現高凝聚力之觀點出發,上述丙烯酸類樹脂較佳為(甲基)丙烯酸酯(特別是烷基之碳數為4以下之(甲基)丙烯酸烷基酯)與含羧基單體、含氮原子單體、多官能性單體(特別是多縮水甘油基系多官能單體)之共聚物,更佳為丙烯酸乙酯與丙烯酸丁酯、丙烯酸、丙烯腈、(甲基)丙烯酸多縮水甘油基酯之共聚物。It is preferable that the said acrylic resin contains the monomer unit derived from (meth)acrylic acid ester as a polymer which is the most monomer unit by mass ratio. Examples of (meth)acrylates include alkyl (meth)acrylates, cycloalkyl (meth)acrylates, and aryl (meth)acrylates. The above-mentioned acrylic resin may contain monomer units derived from other components that can be copolymerized with (meth)acrylate. As the above-mentioned other components, for example, carboxyl group-containing monomers, acid anhydride monomers, hydroxyl group-containing monomers, glycidyl group-containing monomers, sulfonic acid group-containing monomers, phosphoric acid group-containing monomers, acrylamide, acrylonitrile, etc. Functional monomers, various multifunctional monomers, etc. From the viewpoint of achieving high cohesion in the sticky layer, the above-mentioned acrylic resin is preferably a (meth)acrylate (especially an alkyl (meth)acrylate with an alkyl group of 4 or less carbon atoms) and a carboxyl group Copolymers of monomers, nitrogen-containing monomers, multifunctional monomers (especially polyglycidyl-based multifunctional monomers), more preferably ethyl acrylate and butyl acrylate, acrylic acid, acrylonitrile, (methyl ) Copolymer of polyglycidyl acrylate.
根據需要,黏晶層3可含有一種或兩種以上之其他成分。作為其他成分,可列舉例如阻燃劑、矽烷偶合劑、及離子捕捉劑。According to requirements, the die-
黏晶層3之厚度沒有特別限定,例如為1 μm以上且200 μm以下。該厚度可為3 μm以上且150 μm以下,亦可為5 μm以上且100 μm以下。The thickness of the
再者,針對黏晶層3使用流變儀(例如Thermo Fisher Scientific公司製之HAAKE MARS III)而測得之黏度變化較佳為300%以下。
若黏晶層3之黏度變化為300%以下,則能夠較為降低黏著劑層2與黏晶層3之親和性,其結果,認為能夠充分抑制成分從黏晶層3向黏著劑層2之轉移,因此,認為能夠抑制黏晶層3之特性發生變化。Furthermore, the viscosity change measured by using a rheometer (for example, HAAKE MARS III manufactured by Thermo Fisher Scientific) for the
本實施方式之切晶黏晶膜20例如可作為用於製造半導體積體電路之輔助用具來使用。以下對使用切晶黏晶膜20之具體例進行說明。
以下,對使用基材層1為一層之切晶黏晶膜20之例子進行說明。The diced die
製造半導體積體電路之方法具有下述步驟:半切割步驟,其係藉由對半導體晶圓進行切割處理而對要加工成晶片(Die)之半導體晶圓形成槽;背面研磨步驟,其係對半切割步驟後之半導體晶圓進行研削而減薄厚度;安裝步驟,其係將背面研磨步驟後之半導體晶圓之一面(例如與電路面相反一側之面)貼附於黏晶層3,將半導體晶圓固定於切晶帶10;擴展步驟,其係擴大經半切割加工之半導體晶片彼此之間隔;切口維持步驟,其係維持半導體晶片彼此之間隔;拾取步驟,其係將黏晶層3與黏著劑層2之間剝離,於貼附有黏晶層3之狀態下取出半導體晶片(Die);以及黏晶步驟,其係使貼附有黏晶層3之狀態之半導體晶片(Die)接著於被接著體。實施該等步驟時,本實施方式之切晶帶(切晶黏晶膜)被用作製造輔助用具。The method of manufacturing a semiconductor integrated circuit has the following steps: a half-cutting step, which is to form grooves on a semiconductor wafer to be processed into a die by cutting the semiconductor wafer; and a back grinding step, which is The semiconductor wafer after the half-cutting step is ground to reduce the thickness; the mounting step is to attach one side of the semiconductor wafer after the back grinding step (for example, the side opposite to the circuit surface) to the die
於半切割步驟中,如圖2A及圖2B所示,實施用於將半導體積體電路切割成小片(Die)之半切割加工。詳細而言,於半導體晶圓W之與電路面處於相反側之面貼附晶圓加工用帶T(參照圖2A)。另外,將切晶環R安裝於晶圓加工用帶T(參照圖2A)。於貼附有晶圓加工用帶T之狀態下形成分割用之槽(參照圖2B)。於背面研磨步驟中,如圖2C及圖2D所示,對半導體晶圓進行研削而使厚度變薄。詳細而言,於形成有槽之面上貼附背面研磨帶G,另一方面,將最初貼附之晶圓加工用帶T剝離(參照圖2C)。於貼附有背面研磨帶G之狀態下實施研削加工,直至半導體晶圓W達到規定之厚度為止(參照圖2D)。In the half-cutting step, as shown in FIG. 2A and FIG. 2B, a half-cutting process for cutting the semiconductor integrated circuit into small pieces (Die) is performed. Specifically, the wafer processing tape T is attached to the surface of the semiconductor wafer W on the opposite side to the circuit surface (see FIG. 2A). In addition, the dicing ring R is attached to the wafer processing tape T (see FIG. 2A). In the state where the wafer processing tape T is attached, a groove for dividing is formed (refer to FIG. 2B). In the back grinding step, as shown in FIGS. 2C and 2D, the semiconductor wafer is ground to make the thickness thinner. Specifically, the back polishing tape G is attached to the surface where the grooves are formed, and on the other hand, the wafer processing tape T attached first is peeled off (see FIG. 2C). The grinding process is performed with the back grinding tape G attached until the semiconductor wafer W reaches a predetermined thickness (refer to FIG. 2D).
於安裝步驟中,如圖3A~圖3B所示,將切晶環R安裝於切晶帶10之黏著劑層2後,於露出之黏晶層3之面上貼附經半切割加工之半導體晶圓W(參照圖3A)。之後,從半導體晶圓W剝離背面研磨帶G(參照圖3B)。In the mounting step, as shown in FIGS. 3A to 3B, after the dicing ring R is mounted on the
於擴展步驟中,如圖4A~圖4C所示,將切晶環R固定於擴展裝置之保持件H。使用擴展裝置所具備之頂起構件U將切晶黏晶膜20從下側頂起,從而對切晶黏晶膜20進行拉伸而使其沿著面方向擴展(參照圖4B)。藉此,於特定之溫度條件下切割經半切割加工之半導體晶圓W。上述溫度條件為例如-20~5℃,較佳為-15~0℃,更佳為-10~-5℃。藉由使頂起構件U下降而解除擴展狀態(參照圖4C)。
進而,於擴展步驟中,如圖5A~圖5B所示,於更高之溫度條件下(例如室溫(23℃))對切晶帶10進行拉伸而使面積擴大。藉此,使已切割之相鄰之半導體晶片於膜面之面方向上分離,進一步擴大間隔。In the expansion step, as shown in FIGS. 4A to 4C, the dicing ring R is fixed to the holder H of the expansion device. The dicing die sticking
於切口維持步驟中,如圖6所示,對切晶帶10吹送熱風(例如100~130℃)而使切晶帶10熱收縮後,使其冷卻固化,維持所切割之相鄰半導體晶片之間之距離(切口)。In the notch maintenance step, as shown in FIG. 6, hot air (for example, 100-130°C) is blown to the dicing
此處,如上所述,本實施方式之切晶黏晶膜20之使用由三維座標表示之黏著劑層2之漢森溶解度參數(δdA
、δpA
、δhA
)及由三維座標表示之黏晶層3之漢森溶解度參數(δdD
、δpD
、δhD
)並利用下述式(1)而算出之漢森溶解度參數距離Ra為3以上且14以下,因此,能夠抑制黏晶層3所包含之成分(例如前述熱固化觸媒)向黏著劑層2轉移或者黏著劑層2所包含之成分(例如前述外部交聯劑及光聚合起始劑)向黏晶層3轉移,並且,能夠將黏晶層3充分保持於黏著劑層2。
因此,能夠較為抑制於黏晶層經單片化後發生之晶片浮起,且能夠較為抑制黏晶層3與黏著劑層2之間之成分轉移。 Here, as described above, the Hansen solubility parameters (δ dA , δ pA , δ hA ) of the
[數3] (其中,δdD 及δdA 為分散項,δpD 及δpA 為極性項,δhD 及δhA 為氫鍵項)[Number 3] (Among them, δ dD and δ dA are dispersion terms, δ pD and δ pA are polar terms, and δ hD and δ hA are hydrogen bonding terms)
於拾取步驟中,如圖7所示,將貼附有黏晶層3之狀態之半導體晶片從切晶帶10之黏著劑層2剝離。詳細而言,使銷構件P上升,從而將拾取對象之半導體晶片隔著切晶帶10頂起。利用吸附治具J來保持被頂起之半導體晶片。
再者,黏著劑層2包含輻射線固化黏著劑時,較佳為以漢森溶解度參數距離Ra達到14之方式照射輻射線。所照射之輻射線之強度根據輻射線固化黏著劑之種類等來適當選擇。
藉此,能夠較為降低黏著劑層2與黏晶層3之親和性,因此,容易回收附有黏晶層3之半導體晶片。In the pick-up step, as shown in FIG. 7, the semiconductor wafer in the state where the
於黏晶步驟中,使貼附有黏晶層3之狀態之半導體晶片接著於被接著體。In the die bonding step, the semiconductor chip in the state where the
藉由本說明書而揭示之事項包括以下內容。The matters disclosed in this manual include the following.
(1) 一種切晶黏晶膜,其具備: 於基材層上積層有黏著劑層之切晶帶;以及 積層於前述切晶帶之黏著劑層上之黏晶層, 上述切晶黏晶膜之漢森溶解度參數距離Ra為3以上且14以下,上述漢森溶解度參數距離Ra係使用由三維座標表示之前述黏著劑層之漢森溶解度參數(δdA 、δpA 、δhA )及由三維座標表示之前述黏晶層之漢森溶解度參數(δdD 、δpD 、δhD ),且利用下述式(1)算出。(1) A dicing chip adhesive film, comprising: a chip dicing tape laminated with an adhesive layer on a substrate layer; and a chip bonding layer laminated on the adhesive layer of the chip dicing tape, the chip bonding The Hansen solubility parameter distance Ra of the film is 3 or more and 14 or less. The above-mentioned Hansen solubility parameter distance Ra is based on the Hansen solubility parameters (δ dA , δ pA , δ hA ) of the aforementioned adhesive layer represented by three-dimensional coordinates. The Hansen solubility parameters (δ dD , δ pD , and δ hD ) of the aforementioned sticky crystal layer represented by three-dimensional coordinates are calculated using the following formula (1).
[數4] (其中,δdD 及δdA 為分散項,δpD 及δpA 為極性項,δhD 及δhA 為氫鍵項)[Number 4] (Among them, δ dD and δ dA are dispersion terms, δ pD and δ pA are polar terms, and δ hD and δ hA are hydrogen bonding terms)
根據該構成,能夠較為抑制於黏晶層經單片化後發生之晶片浮起,且能夠較為抑制前述黏晶層與前述黏著劑層之間之成分轉移。According to this configuration, it is possible to relatively suppress the floating of the wafer that occurs after the die-bonding layer is singulated, and it is possible to relatively suppress the transfer of components between the die-bonding layer and the adhesive layer.
(2) 如上述(1)記載之切晶黏晶膜,其中 前述黏著劑層之漢森溶解度參數之分散項δdA 之值與前述黏晶層之漢森溶解度參數之分散項δdD 之值之差之絕對值為0.4以上且3.0以下。 (3) 如上述(2)記載之切晶黏晶膜,其中 前述黏著劑層之漢森溶解度參數之分散項δdA 之值為14以上且18以下。(2) The diced chip adhesive film described in (1) above, wherein the value of the dispersion term δ dA of the Hansen solubility parameter of the adhesive layer and the value of the dispersion term δ dD of the Hansen solubility parameter of the aforementioned adhesive layer The absolute value of the difference is 0.4 or more and 3.0 or less. (3) The diced wafer described in (2) above, wherein the dispersion term δ dA of the Hansen solubility parameter of the adhesive layer has a value of 14 or more and 18 or less.
根據該構成,能夠進一步抑制於黏晶層經單片化後發生之晶片浮起,且能夠進一步抑制前述黏晶層與前述黏著劑層之間之成分轉移。According to this configuration, it is possible to further suppress the floating of the wafer that occurs after the die-bonding layer is singulated, and it is possible to further suppress the transfer of components between the die-bonding layer and the adhesive layer.
(4) 如上述(1)至(3)中任一項記載之切晶黏晶膜,其中 前述黏著劑層之漢森溶解度參數之極性項δpA 之值與前述黏晶層之漢森溶解度參數之極性項δpD 之差之絕對值為1.5以上且10.0以下。 (5) 如上述(4)記載之切晶黏晶膜,其中 前述黏著劑層之漢森溶解度參數之極性項δpA 之值為2以上且10以下。(4) The diced wafer described in any one of (1) to (3) above, wherein the value of the polarity term δ pA of the Hansen solubility parameter of the adhesive layer and the Hansen solubility of the aforementioned adhesive layer The absolute value of the difference of the polarity term δ pD of the parameter is 1.5 or more and 10.0 or less. (5) The diced wafer described in (4) above, wherein the polarity term δ pA of the Hansen solubility parameter of the adhesive layer has a value of 2 or more and 10 or less.
根據該構成,能夠進一步抑制於黏晶層經單片化後發生之晶片浮起,且能夠進一步抑制前述黏晶層與前述黏著劑層之間之成分轉移。According to this configuration, it is possible to further suppress the floating of the wafer that occurs after the die-bonding layer is singulated, and it is possible to further suppress the transfer of components between the die-bonding layer and the adhesive layer.
(6) 如上述(1)至(5)中任一項記載之切晶黏晶膜,其中 前述黏著劑層之漢森溶解度參數之氫鍵項δhA 之值與前述黏晶層之漢森溶解度參數之氫鍵項δhD 之值之差之絕對值為0.5以上且6.5以下。 (7) 如上述(6)記載之切晶黏晶膜,其中 前述黏著劑層之漢森溶解度參數之氫鍵項δhA 之值為3以上且11.5以下。(6) The diced wafer described in any one of (1) to (5) above, wherein the value of the hydrogen bond term δ hA of the Hansen solubility parameter of the adhesive layer is the same as that of the Hansen layer of the adhesive layer. The absolute value of the difference in the value of the hydrogen bond term δ hD of the solubility parameter is 0.5 or more and 6.5 or less. (7) The diced wafer described in (6) above, wherein the value of the hydrogen bond term δ hA of the Hansen solubility parameter of the adhesive layer is 3 or more and 11.5 or less.
根據該構成,能夠進一步抑制於黏晶層經單片化後發生之晶片浮起,且能夠進一步抑制前述黏晶層與前述黏著劑層之間之成分轉移。According to this configuration, it is possible to further suppress the floating of the wafer that occurs after the die-bonding layer is singulated, and it is possible to further suppress the transfer of components between the die-bonding layer and the adhesive layer.
(8) 如上述(1)至(7)中任一項記載之切晶黏晶膜,其中 前述黏晶層相對於前述黏著劑層之剝離力為0.5 N/20 mm以上。 (9) 如上述(8)記載之切晶黏晶膜,其中 前述黏晶層相對於前述黏著劑層之剝離力為5 N/20 mm以下。(8) The diced mucosal film as described in any one of (1) to (7) above, wherein The peeling force of the die-bonding layer relative to the adhesive layer is 0.5 N/20 mm or more. (9) As the diced wafer described in (8) above, where The peeling force of the die-bonding layer with respect to the adhesive layer is 5 N/20 mm or less.
根據該構成,能夠於前述黏著劑層適度地保持前述黏晶層,因此,能夠進一步抑制於黏晶層經單片化後發生之晶片浮起。According to this structure, the die-bonding layer can be appropriately held in the adhesive layer, and therefore, it is possible to further suppress the floating of the wafer that occurs after the die-bonding layer is singulated.
再者,本發明之切晶黏晶膜不限定於前述實施方式。又,本發明之切晶黏晶膜不受前述作用效果限定。本發明之切晶黏晶膜可於不脫離本發明主旨之範圍內進行各種變更。 實施例Furthermore, the dicing die-cut film of the present invention is not limited to the foregoing embodiment. In addition, the diced chip mucous film of the present invention is not limited by the aforementioned effects. The diced die attach film of the present invention can be modified in various ways without departing from the scope of the present invention. Example
其次,列舉實施例對本發明進行進一步具體說明。以下之實施例係用於進一步詳細說明本發明之例子,並非對本發明之範圍進行限定。Next, the present invention will be further specifically explained by citing examples. The following examples are used to further illustrate the present invention in detail, and do not limit the scope of the present invention.
[實施例1] <切晶帶之製作> 向具備冷凝管、氮氣導入管、溫度計及攪拌裝置之反應容器內添加作為單體之丙烯酸2-羥基乙酯(以下稱為HEA)11質量份、丙烯酸異壬酯(以下稱為INA)89質量份、作為熱聚合起始劑之偶氮雙異丁腈(以下稱為AIBN)0.2質量份,進而,以前述單體之濃度達到38%之方式添加作為反應溶劑之乙酸丁酯後,於氮氣氣流下以62℃進行4小時聚合,以75℃進行2小時聚合處理,得到丙烯酸系聚合物A。 向該丙烯酸系聚合物A中添加2-甲基丙烯醯氧基乙基異氰酸酯(以下稱為MOI)12質量份、二月桂酸二丁基錫0.06質量份,於空氣氣流下以50℃進行12小時之加成反應處理,得到丙烯酸系聚合物A'。 其次,相對於丙烯酸系聚合物A' 100質量份,添加作為外部交聯劑之多異氰酸酯化合物(商品名“CORONATE L”、日本聚胺酯公司製)0.8質量份及光聚合起始劑(商品名“Omnirad127”、IGM公司製)2質量份,製作黏著劑溶液(以下有時亦稱為黏著劑溶液A)。 其次,使用塗抹器將黏著劑溶液A塗佈於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上,以120℃乾燥2分鐘,形成厚度10 μm之黏著劑層。其後,於該黏著劑層上貼合作為基材層之Gunze公司製之聚烯烴膜(商品名“FUNCRARE NED#125”、厚度125 μm),以50℃保存24小時,得到切晶帶A。 <黏晶層之製作> 相對於丙烯酸樹脂(商品名“TEISANRESIN SG-70L”、NAGASE CHEMTEX公司製、質均分子量為90萬)100質量份,將200質量份之環氧樹脂(商品名“KI-3000-4”、東都化成工業公司製)、200質量份之酚樹脂(商品名“MEHC-7851SS”、明和化成公司製)、350質量份(二氧化矽填料換算)之二氧化矽填料(商品名“SE2050-MCV”、ADMATECHS公司製、平均粒徑為500 nm)及2質量份之固化促進劑(商品名“CUREZOL 2PHZ-PW”、四國化成工業公司製)添加至甲基乙基酮中,製備固形物成分濃度為30質量%之接著劑組合物A。 其次,使用塗抹器於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上塗佈接著劑組合物A,形成塗膜,針對該塗膜,以120℃進行2分鐘之去溶劑處理。藉此,於PET隔離膜上製作厚度(平均厚度)10 μm之黏晶層。 <切晶黏晶膜之製作> 藉由將製作有黏晶層之PET隔離膜(以下稱為附有黏晶層之PET隔離膜)沖切成330 mm之圓形,從而得到330 mm之附有黏晶層之PET隔離膜。 其次,從切晶帶A去除PET隔離膜而使黏著劑層之一面露出後,使用層壓機,以黏晶層之露出面與黏著劑層之露出面抵接之方式,於室溫(23±2℃)下將附有黏晶層之PET隔離膜貼合於切晶帶A,藉此得到切晶黏晶膜A。 即,實施例1之切晶帶A係聚烯烴膜、黏著劑層、黏晶層及PET隔離膜依次積層而構成者。[Example 1] <Preparation of crystal cutting tape> 11 parts by mass of 2-hydroxyethyl acrylate (hereinafter referred to as HEA) as a monomer were added to a reaction vessel equipped with a condenser, a nitrogen introduction tube, a thermometer, and a stirring device, 89 parts by mass of isononyl acrylate (hereinafter referred to as INA), 0.2 parts by mass of azobisisobutyronitrile (hereinafter referred to as AIBN) as a thermal polymerization initiator, and further, so that the concentration of the aforementioned monomers reaches 38% After adding butyl acetate as a reaction solvent, polymerization was performed at 62° C. for 4 hours under a nitrogen stream, and polymerization treatment was performed at 75° C. for 2 hours to obtain acrylic polymer A. To the acrylic polymer A, 12 parts by mass of 2-methacryloxyethyl isocyanate (hereinafter referred to as MOI) and 0.06 parts by mass of dibutyltin dilaurate were added to the acrylic polymer A, and the process was carried out at 50°C for 12 hours under air flow. The addition reaction treatment gave acrylic polymer A'. Next, with respect to 100 parts by mass of the acrylic polymer A', 0.8 parts by mass of a polyisocyanate compound (trade name "CORONATE L", manufactured by Japan Polyurethane Co., Ltd.) as an external crosslinking agent and a photopolymerization initiator (trade name " Omnirad 127", manufactured by IGM Corporation) 2 parts by mass to prepare an adhesive solution (hereinafter also referred to as adhesive solution A). Next, use an applicator to apply the adhesive solution A on the silicone release treatment surface of the PET isolation film (thickness 50 μm) with the silicone release treatment surface, and dry it at 120°C for 2 minutes. An adhesive layer with a thickness of 10 μm is formed. Thereafter, a polyolefin film (trade name "FUNCRARE NED#125", thickness 125 μm) manufactured by Gunze Co., Ltd. (trade name "FUNCRARE NED#125", thickness 125 μm), which was used as a base layer, was pasted on the adhesive layer, and stored at 50°C for 24 hours to obtain diced tape A . <Preparation of the die-bonding layer> With respect to 100 parts by mass of acrylic resin (trade name "TEISANRESIN SG-70L", manufactured by NAGASE CHEMTEX, with a mass average molecular weight of 900,000), 200 parts by mass of epoxy resin (trade name "KI -3000-4", manufactured by Toto Chemical Industry Co., Ltd.), 200 parts by mass of phenol resin (trade name "MEHC-7851SS", manufactured by Meiwa Chemical Co., Ltd.), 350 parts by mass (calculated as silica filler) of silica filler ( Trade name "SE2050-MCV", manufactured by ADMATECHS, with an average particle size of 500 nm) and 2 parts by mass of a curing accelerator (trade name "CUREZOL 2PHZ-PW", manufactured by Shikoku Kasei Kogyo Co., Ltd.) are added to methyl ethyl In the ketone, an adhesive composition A having a solid content concentration of 30% by mass was prepared. Next, use an applicator to apply the adhesive composition A on the silicone release treatment surface of the PET release film (thickness 50 μm) with the silicone release treatment surface to form a coating film. The membrane is subjected to solvent removal treatment at 120°C for 2 minutes. In this way, a crystal bonding layer with a thickness (average thickness) of 10 μm was formed on the PET isolation film. <Production of chip adhesive film> By punching the PET isolation film with the crystal adhesion layer (hereinafter referred to as the PET isolation film with the crystal adhesion layer) into 330 mm The round shape to get 330 mm The PET isolation film with a sticky crystal layer. Next, after removing the PET isolation film from the dicing tape A to expose one side of the adhesive layer, use a laminator to contact the exposed surface of the die-bonding layer with the exposed surface of the adhesive layer at room temperature (23 Attach the PET isolation film with the die-bonding layer to the dicing tape A at ±2°C, thereby obtaining the die-cutting die-bonding film A. That is, the dicing tape A of Example 1 is composed of a polyolefin film, an adhesive layer, a crystal bonding layer, and a PET isolation film laminated in this order.
[實施例2] <切晶帶之製作> 向與實施例1所記載之反應容器相同之反應容器內添加作為單體之HEA 16質量份、丙烯酸丁酯(以下稱為BA)84質量份、作為熱聚合起始劑之AIBN 0.2質量份,進而,以前述單體之濃度成為32%之方式添加作為反應溶劑之乙酸丁酯後,於氮氣氣流下以62℃進行4小時聚合,以75℃進行2小時聚合處理,得到丙烯酸系聚合物B。 向該丙烯酸系聚合物B中添加MOI 17質量份、二月桂酸二丁基錫0.09質量份,於空氣氣流下以50℃進行12小時之加成反應處理,得到丙烯酸系聚合物B'。 其次,相對於丙烯酸系聚合物B' 100質量份,添加作為外部交聯劑之多異氰酸酯化合物(商品名“CORONATE L”、日本聚胺酯公司製)0.8質量份及光聚合起始劑(商品名“Omnirad127”、IGM公司製)2質量份,製作黏著劑溶液(以下有時亦稱為黏著劑溶液B)。 其次,使用塗抹器將黏著劑溶液B塗佈於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上,以120℃乾燥2分鐘,形成厚度10 μm之黏著劑層。其後,於該黏著劑層上貼合作為基材層之Gunze公司製之聚烯烴膜(商品名“FUNCRARE NED#125”、厚度125 μm),以50℃保存24小時,得到切晶帶B。 <黏晶層之製作> 與實施例1同樣地製作。 <切晶黏晶膜之製作> 與實施例1同樣地獲得330 mm之附有黏晶層之PET隔離膜後,從切晶帶B去除PET隔離膜而使黏著劑層之一面露出,使用層壓機,以黏晶層之露出面與黏著劑層之露出面抵接之方式,於室溫下將附有黏晶層之PET隔離膜貼合於切晶帶B,藉此得到切晶黏晶膜B。[Example 2] <Preparation of the dicing tape> To the same reaction vessel as the reaction vessel described in Example 1, 16 parts by mass of HEA as monomers, 84 parts by mass of butyl acrylate (hereinafter referred to as BA), 0.2 parts by mass of AIBN as a thermal polymerization initiator, and further, after adding butyl acetate as a reaction solvent so that the concentration of the aforementioned monomer becomes 32%, polymerization was carried out at 62°C for 4 hours under a nitrogen stream, and the temperature was 75°C. The polymerization treatment was performed for 2 hours, and acrylic polymer B was obtained. To this acrylic polymer B, 17 parts by mass of MOI and 0.09 parts by mass of dibutyltin dilaurate were added, and the addition reaction treatment was performed at 50° C. for 12 hours under an air stream to obtain acrylic polymer B'. Next, with respect to 100 parts by mass of the acrylic polymer B', 0.8 parts by mass of a polyisocyanate compound (trade name "CORONATE L", manufactured by Japan Polyurethane Co., Ltd.) as an external crosslinking agent and a photopolymerization initiator (trade name " Omnirad 127", manufactured by IGM Corporation) 2 parts by mass to prepare an adhesive solution (hereinafter also referred to as adhesive solution B). Next, use an applicator to apply the adhesive solution B on the silicone release treatment surface of the PET separator (thickness 50 μm) with the silicone release treatment surface, and dry it at 120°C for 2 minutes. An adhesive layer with a thickness of 10 μm is formed. After that, a polyolefin film (trade name "FUNCRARE NED#125", thickness 125 μm) made by Gunze Co., Ltd. (trade name "FUNCRARE NED#125", thickness 125 μm), which was a base layer, was pasted on the adhesive layer, and stored at 50°C for 24 hours to obtain diced tape B . <Preparation of the die-bonding layer> It was produced in the same manner as in Example 1. <Production of slicing crystal sticking film> 330 mm was obtained in the same manner as in Example 1 After the PET isolation film with the die-bonding layer is attached, remove the PET isolation film from the dicing tape B to expose one side of the adhesive layer. Use a laminator to press the exposed surface of the die-bonding layer against the exposed surface of the adhesive layer. Then, attach the PET isolation film with the die-bonding layer to the dicing tape B at room temperature, thereby obtaining the die-cutting die-bonding film B.
[實施例3] <切晶帶之製作> 向與實施例1所記載之反應容器相同之反應容器內添加作為單體之HEA 11質量份、丙烯酸2-乙基己酯(以下稱為2EHA)89質量份、作為熱聚合起始劑之AIBN 0.2質量份,進而,以前述單體之濃度成為36%之方式添加作為反應溶劑之乙酸丁酯後,於氮氣氣流下以62℃進行4小時聚合,以75℃進行2小時聚合處理,得到丙烯酸系聚合物C。 向該丙烯酸系聚合物C中添加MOI 13質量份、二月桂酸二丁基錫0.07質量份,於空氣氣流下以50℃進行12小時之加成反應處理,得到丙烯酸系聚合物C'。 其次,相對於丙烯酸系聚合物C' 100質量份,添加作為外部交聯劑之多異氰酸酯化合物(商品名“CORONATE L”、日本聚胺酯公司製)0.8質量份及光聚合起始劑(商品名“Omnirad127”、IGM公司製)2質量份,製作黏著劑溶液(以下有時亦稱為黏著劑溶液C)。 其次,使用塗抹器將黏著劑溶液C塗佈於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上,以120℃乾燥2分鐘,形成厚度10 μm之黏著劑層。其後,於該黏著劑層上貼合作為基材層之Gunze公司製之聚烯烴膜(商品名“FUNCRARE NED#125”、厚度125 μm),以50℃保存24小時,得到切晶帶C。 <黏晶層之製作> 與實施例1同樣地製作。 <切晶黏晶膜之製作> 與實施例1同樣地獲得330 mm之附有黏晶層之PET隔離膜後,從切晶帶C去除PET隔離膜而使黏著劑層之一面露出,使用層壓機,以黏晶層之露出面抵接於黏著劑層之露出面之方式,於室溫下將附有黏晶層之PET隔離膜貼合於切晶帶C,藉此得到切晶黏晶膜C。[Example 3] <Preparation of crystal cutting tape> To the same reaction vessel as that described in Example 1, 11 parts by mass of HEA as a monomer and 2-ethylhexyl acrylate (hereinafter referred to as 2EHA) were added. 89 parts by mass, 0.2 parts by mass of AIBN as a thermal polymerization initiator, and then butyl acetate as a reaction solvent was added so that the concentration of the aforementioned monomers became 36%, and polymerization was carried out at 62°C for 4 hours under a nitrogen stream , The polymerization treatment was carried out at 75°C for 2 hours to obtain acrylic polymer C. To this acrylic polymer C, 13 parts by mass of MOI and 0.07 parts by mass of dibutyltin dilaurate were added, and the addition reaction treatment was performed at 50° C. for 12 hours under an air stream to obtain acrylic polymer C'. Next, with respect to 100 parts by mass of the acrylic polymer C', 0.8 parts by mass of a polyisocyanate compound (trade name "CORONATE L", manufactured by Japan Polyurethane Co., Ltd.) as an external crosslinking agent and a photopolymerization initiator (trade name " Omnirad 127", manufactured by IGM Corporation) 2 parts by mass to prepare an adhesive solution (hereinafter also referred to as adhesive solution C). Next, use an applicator to apply the adhesive solution C on the silicone release treatment surface of the PET isolation film (thickness 50 μm) with the silicone release treatment surface, and dry it at 120°C for 2 minutes. An adhesive layer with a thickness of 10 μm is formed. Thereafter, a polyolefin film (trade name "FUNCRARE NED#125", thickness 125 μm) manufactured by Gunze Co., Ltd. (trade name "FUNCRARE NED#125", thickness 125 μm), which was a base layer, was pasted on the adhesive layer, and stored at 50°C for 24 hours to obtain diced tape C . <Preparation of the die-bonding layer> It was produced in the same manner as in Example 1. <Production of slicing crystal sticking film> 330 mm was obtained in the same manner as in Example 1 After the PET isolation film with the die-bonding layer is attached, remove the PET isolation film from the dicing tape C to expose one side of the adhesive layer. Use a laminator to contact the exposed surface of the die-bonding layer against the exposed surface of the adhesive layer. In the surface method, the PET isolation film with the crystal bonding layer is attached to the dicing tape C at room temperature, thereby obtaining the dicing chip adhesive film C.
[實施例4] <切晶帶之製作> 向與實施例1所記載之反應容器相同之反應容器內添加作為單體之HEA 24質量份、INA 76質量份、作為熱聚合起始劑之AIBN 0.2質量份,進而,以前述單體之濃度成為32%之方式添加作為反應溶劑之乙酸丁酯後,於氮氣氣流下以62℃進行4小時聚合,以75℃進行2小時聚合處理,得到丙烯酸系聚合物D。 向該丙烯酸系聚合物D中添加MOI 23質量份、二月桂酸二丁基錫0.12質量份,於空氣氣流下以50℃進行12小時之加成反應處理,得到丙烯酸系聚合物D'。 其次,相對於丙烯酸系聚合物D' 100質量份,添加作為外部交聯劑之多異氰酸酯化合物(商品名“CORONATE L”、日本聚胺酯公司製)0.8質量份及光聚合起始劑(商品名“Omnirad127”、IGM公司製)2質量份,製作黏著劑溶液(以下有時亦稱為黏著劑溶液D)。 其次,使用塗抹器將黏著劑溶液D塗佈於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上,以120℃乾燥2分鐘,形成厚度10 μm之黏著劑層。其後,於該黏著劑層上貼合作為基材層之Gunze公司製之聚烯烴膜(商品名“FUNCRARE NED#125”、厚度125 μm),以50℃保存24小時,得到切晶帶D。 <黏晶層之製作> 與實施例1同樣地製作。 <切晶黏晶膜之製作> 與實施例1同樣地獲得330 mm之附有黏晶層之PET隔離膜後,從切晶帶D去除PET隔離膜而使黏著劑層之一面露出,使用層壓機,以黏晶層之露出面與黏著劑層之露出面抵接之方式,於室溫下將附有黏晶層之PET隔離膜貼合於切晶帶D,藉此得到切晶黏晶膜D。[Example 4] <Preparation of crystal cutting tape> To the same reaction vessel as that described in Example 1, 24 parts by mass of HEA as a monomer, 76 parts by mass of INA, and AIBN as a thermal polymerization initiator were added to the reaction vessel. 0.2 parts by mass, further, butyl acetate as a reaction solvent was added so that the concentration of the aforementioned monomers became 32%, polymerization was carried out at 62°C for 4 hours under nitrogen gas flow, and polymerization treatment was carried out at 75°C for 2 hours to obtain acrylic acid系polymer D. To this acrylic polymer D, 23 parts by mass of MOI and 0.12 parts by mass of dibutyltin dilaurate were added, and the addition reaction treatment was performed at 50° C. for 12 hours under an air stream to obtain acrylic polymer D'. Next, with respect to 100 parts by mass of the acrylic polymer D', 0.8 parts by mass of a polyisocyanate compound (trade name "CORONATE L", manufactured by Japan Polyurethane Co., Ltd.) as an external crosslinking agent and a photopolymerization initiator (trade name " Omnirad 127", manufactured by IGM Corporation) 2 parts by mass to prepare an adhesive solution (hereinafter also referred to as adhesive solution D). Next, use an applicator to apply the adhesive solution D on the silicone release treatment surface of the PET isolation film (thickness 50 μm) with the silicone release treatment surface, and dry it at 120°C for 2 minutes. An adhesive layer with a thickness of 10 μm is formed. After that, a polyolefin film (trade name "FUNCRARE NED#125", thickness 125 μm) made by Gunze Co., Ltd. (trade name "FUNCRARE NED#125", thickness 125 μm) was pasted on the adhesive layer and stored at 50°C for 24 hours to obtain a diced tape D . <Preparation of the die-bonding layer> It was produced in the same manner as in Example 1. <Production of slicing crystal sticking film> 330 mm was obtained in the same manner as in Example 1 After the PET isolation film with the die-bonding layer is attached, remove the PET isolation film from the dicing tape D to expose one side of the adhesive layer. Use a laminator to press the exposed surface of the die-bonding layer against the exposed surface of the adhesive layer. Then, the PET isolation film with the die-bonding layer is attached to the die-cutting tape D at room temperature, thereby obtaining the die-cutting die-bonding film D.
[實施例5] <切晶帶之製作> 向與實施例1所記載之反應容器相同之反應容器內添加作為單體之HEA 42質量份、INA 58質量份、作為熱聚合起始劑之AIBN 0.2質量份,進而,以前述單體之濃度成為30%之方式添加作為反應溶劑之乙酸丁酯後,於氮氣氣流下以62℃進行4小時聚合,以75℃進行2小時聚合處理,得到丙烯酸系聚合物E。 向該丙烯酸系聚合物E中添加MOI 41質量份、二月桂酸二丁基錫0.21質量份,於空氣氣流下以50℃進行12小時之加成反應處理,得到丙烯酸系聚合物E'。 其次,相對於丙烯酸系聚合物E' 100質量份,添加作為外部交聯劑之多異氰酸酯化合物(商品名“CORONATE L”、日本聚胺酯公司製)0.8質量份及光聚合起始劑(商品名“Omnirad127”、IGM公司製)2質量份,製作黏著劑溶液(以下有時亦稱為黏著劑溶液E)。 其次,使用塗抹器將黏著劑溶液E塗佈於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上,以120℃乾燥2分鐘,形成厚度10 μm之黏著劑層。其後,於該黏著劑層上貼合作為基材層之Gunze公司製之聚烯烴膜(商品名“FUNCRARE NED#125”、厚度125 μm),以50℃保存24小時,得到切晶帶E。 <黏晶層之製作> 與實施例1同樣地製作。 <切晶黏晶膜之製作> 與實施例1同樣地獲得330 mm之附有黏晶層之PET隔離膜後,從切晶帶E去除PET隔離膜而使黏著劑層之一面露出,使用層壓機,以黏晶層之露出面與黏著劑層之露出面抵接之方式,於室溫下將附有黏晶層之PET隔離膜貼合於切晶帶E,藉此得到切晶黏晶膜E。[Example 5] <Preparation of crystal cutting tape> Into the same reaction vessel as the reaction vessel described in Example 1, 42 parts by mass of HEA as a monomer, 58 parts by mass of INA, and AIBN as a thermal polymerization initiator were added 0.2 parts by mass, further, after adding butyl acetate as a reaction solvent so that the concentration of the aforementioned monomers became 30%, polymerization was carried out at 62°C for 4 hours under nitrogen gas flow, and polymerization treatment was carried out at 75°C for 2 hours to obtain acrylic acid系polymer E. To this acrylic polymer E, 41 parts by mass of MOI and 0.21 parts by mass of dibutyltin dilaurate were added, and the addition reaction treatment was performed at 50° C. for 12 hours under an air stream to obtain acrylic polymer E'. Next, with respect to 100 parts by mass of the acrylic polymer E', 0.8 parts by mass of a polyisocyanate compound (trade name "CORONATE L", manufactured by Japan Polyurethane Co., Ltd.) as an external crosslinking agent and a photopolymerization initiator (trade name " Omnirad 127", manufactured by IGM Corporation) 2 parts by mass to prepare an adhesive solution (hereinafter also referred to as adhesive solution E). Next, use an applicator to apply the adhesive solution E on the silicone release treatment surface of the PET separator (thickness 50 μm) with the silicone release treatment surface, and dry it at 120°C for 2 minutes. An adhesive layer with a thickness of 10 μm is formed. Thereafter, a polyolefin film (trade name "FUNCRARE NED#125", thickness 125 μm) manufactured by Gunze Co., Ltd. (trade name "FUNCRARE NED#125", thickness 125 μm), which was used as a base layer, was pasted on the adhesive layer, and stored at 50°C for 24 hours to obtain diced tape E . <Preparation of the die-bonding layer> It was produced in the same manner as in Example 1. <Production of slicing crystal sticking film> 330 mm was obtained in the same manner as in Example 1 After the PET isolation film with the die-bonding layer is attached, remove the PET isolation film from the dicing tape E to expose one side of the adhesive layer. Use a laminator to press the exposed surface of the die-bonding layer against the exposed surface of the adhesive layer. Then, the PET isolation film with the die-bonding layer is attached to the dicing tape E at room temperature, thereby obtaining the die-cutting die-bonding film E.
[實施例6] <切晶帶之製作> 向與實施例1所記載之反應容器相同之反應容器內添加作為單體之HEA 14質量份、2EHA 71質量份、4-丙烯醯基嗎啉(以下稱為ACMO)15質量份、作為熱聚合起始劑之AIBN 0.2質量份,進而,以前述單體之濃度成為34%之方式添加作為反應溶劑之乙酸丁酯後,於氮氣氣流下以62℃進行4小時聚合,以75℃進行2小時聚合處理,得到丙烯酸系聚合物F。 向該丙烯酸系聚合物F中添加MOI 15質量份、二月桂酸二丁基錫0.08質量份,於空氣氣流下以50℃進行12小時之加成反應處理,得到丙烯酸系聚合物F'。 其次,相對於丙烯酸系聚合物F' 100質量份,添加作為外部交聯劑之多異氰酸酯化合物(商品名“CORONATE L”、日本聚胺酯公司製)0.8質量份及光聚合起始劑(商品名“Omnirad127”、IGM公司製)2質量份,製作黏著劑溶液(以下有時亦稱為黏著劑溶液F)。 其次,使用塗抹器將黏著劑溶液F塗佈於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上,以120℃乾燥2分鐘,形成厚度10 μm之黏著劑層。其後,於該黏著劑層上貼合作為基材層之Gunze公司製之聚烯烴膜(商品名“FUNCRARE NED#125”、厚度125 μm),以50℃保存24小時,得到切晶帶F。 <黏晶層之製作> 與實施例1同樣地製作。 <切晶黏晶膜之製作> 與實施例1同樣地獲得330 mm之附有黏晶層之PET隔離膜後,從切晶帶F去除PET隔離膜而使黏著劑層之一面露出,使用層壓機,以黏晶層之露出面與黏著劑層之露出面抵接之方式,於室溫下將附有黏晶層之PET隔離膜貼合於切晶帶F,藉此得到切晶黏晶膜F。[Example 6] <Preparation of crystal cutting tape> Into the same reaction vessel as that described in Example 1 was added 14 parts by mass of HEA, 71 parts by mass of 2EHA, and 4-acrylomorpholine ( Hereinafter referred to as ACMO) 15 parts by mass, 0.2 parts by mass of AIBN as a thermal polymerization initiator, and further, after adding butyl acetate as a reaction solvent so that the concentration of the aforementioned monomer becomes 34%, the mixture is heated to 62 parts under a nitrogen stream. Polymerization was performed at °C for 4 hours, and polymerization treatment was performed at 75 °C for 2 hours, and acrylic polymer F was obtained. To this acrylic polymer F, 15 parts by mass of MOI and 0.08 parts by mass of dibutyltin dilaurate were added, and the addition reaction treatment was performed at 50° C. for 12 hours under an air stream to obtain acrylic polymer F'. Next, with respect to 100 parts by mass of the acrylic polymer F', 0.8 parts by mass of a polyisocyanate compound (trade name "CORONATE L", manufactured by Japan Polyurethane Co., Ltd.) as an external crosslinking agent and a photopolymerization initiator (trade name " Omnirad 127", manufactured by IGM Corporation) 2 parts by mass to prepare an adhesive solution (hereinafter also referred to as adhesive solution F). Next, use an applicator to apply the adhesive solution F on the silicone release treatment surface of the PET separator (thickness 50 μm) with the silicone release treatment surface, and dry it at 120°C for 2 minutes. An adhesive layer with a thickness of 10 μm is formed. After that, a polyolefin film (trade name "FUNCRARE NED#125", thickness 125 μm) made by Gunze Co., Ltd. (trade name "FUNCRARE NED#125", thickness 125 μm), which was a base layer, was pasted on the adhesive layer, and stored at 50°C for 24 hours to obtain a diced tape F . <Preparation of the die-bonding layer> It was produced in the same manner as in Example 1. <Production of slicing crystal sticking film> 330 mm was obtained in the same manner as in Example 1 After the PET isolation film with the die-bonding layer is attached, remove the PET isolation film from the dicing tape F to expose one side of the adhesive layer. Use a laminator to press the exposed surface of the die-bonding layer against the exposed surface of the adhesive layer. Then, the PET isolation film with the die-bonding layer is attached to the die-cutting tape F at room temperature, thereby obtaining the die-cutting die-bonding film F.
[比較例1] <切晶帶之製作> 向與實施例1所記載之反應容器相同之反應容器內添加作為單體之HEA 5質量份、丙烯酸月桂酯(以下稱為LA)95質量份、作為熱聚合起始劑之AIBN 0.2質量份,進而,以前述單體之濃度成為42%之方式添加作為反應溶劑之乙酸丁酯後,於氮氣氣流下以62℃進行4小時聚合,以75℃進行2小時聚合處理,得到丙烯酸系聚合物G。 向該丙烯酸系聚合物G中添加MOI 15質量份、二月桂酸二丁基錫0.03質量份,於空氣氣流下以50℃進行12小時之加成反應處理,得到丙烯酸系聚合物G'。 其次,相對於丙烯酸系聚合物G' 100質量份,添加作為外部交聯劑之多異氰酸酯化合物(商品名“CORONATE L”、日本聚胺酯公司製)0.8質量份及光聚合起始劑(商品名“Omnirad127”、IGM公司製)2質量份,製作黏著劑溶液(以下有時亦稱為黏著劑溶液G)。 其次,使用塗抹器將黏著劑溶液G塗佈於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上,以120℃乾燥2分鐘,形成厚度10 μm之黏著劑層。其後,於該黏著劑層上貼合作為基材層之Gunze公司製之聚烯烴膜(商品名“FUNCRARE NED#125”、厚度125 μm),以50℃保存24小時,得到切晶帶G。 <黏晶層之製作> 與實施例1同樣地製作。 <切晶黏晶膜之製作> 與實施例1同樣地獲得330 mm之附有黏晶層之PET隔離膜後,從切晶帶G去除PET隔離膜而使黏著劑層之一面露出,使用層壓機,以黏晶層之露出面與黏著劑層之露出面抵接之方式,於室溫下將附有黏晶層之PET隔離膜貼合於切晶帶G,藉此得到切晶黏晶膜G。[Comparative example 1] <Preparation of crystal cutting tape> Into the same reaction vessel as that described in Example 1, 5 parts by mass of HEA as a monomer, 95 parts by mass of lauryl acrylate (hereinafter referred to as LA), 0.2 parts by mass of AIBN as a thermal polymerization initiator, and further, after adding butyl acetate as a reaction solvent so that the concentration of the aforementioned monomer becomes 42%, polymerization was carried out at 62°C for 4 hours under a nitrogen stream, and the temperature was 75°C. The polymerization treatment was performed for 2 hours, and acrylic polymer G was obtained. To this acrylic polymer G, 15 parts by mass of MOI and 0.03 parts by mass of dibutyltin dilaurate were added, and the addition reaction treatment was performed at 50° C. for 12 hours under air flow to obtain acrylic polymer G′. Next, with respect to 100 parts by mass of the acrylic polymer G', 0.8 parts by mass of a polyisocyanate compound (trade name "CORONATE L", manufactured by Japan Polyurethane Co., Ltd.) as an external crosslinking agent and a photopolymerization initiator (trade name " Omnirad 127", manufactured by IGM Corporation) 2 parts by mass to prepare an adhesive solution (hereinafter also referred to as adhesive solution G). Next, use an applicator to apply the adhesive solution G on the silicone release treatment surface of the PET separator (thickness 50 μm) with the silicone release treatment surface, and dry it at 120°C for 2 minutes. An adhesive layer with a thickness of 10 μm is formed. Thereafter, a polyolefin film (trade name "FUNCRARE NED#125", thickness 125 μm) manufactured by Gunze Co., Ltd. (trade name "FUNCRARE NED#125", thickness 125 μm), which was used as a base layer, was pasted on the adhesive layer, and stored at 50°C for 24 hours to obtain diced tape G . <Preparation of the die-bonding layer> It was produced in the same manner as in Example 1. <Production of slicing crystal sticking film> 330 mm was obtained in the same manner as in Example 1 After the PET isolation film with the die-bonding layer is attached, remove the PET isolation film from the dicing tape G to expose one side of the adhesive layer. Use a laminator to press the exposed surface of the die-bonding layer against the exposed surface of the adhesive layer. Then, the PET isolation film with the die-bonding layer is attached to the die-cutting tape G at room temperature, thereby obtaining the die-cutting die-bonding film G.
[比較例2] <切晶帶之製作> 向與實施例1所記載之反應容器相同之反應容器內添加作為單體之HEA 47質量份、INA 53質量份、作為熱聚合起始劑之AIBN 0.2質量份,進而,以前述單體之濃度成為28%之方式添加作為反應溶劑之乙酸丁酯後,於氮氣氣流下以62℃進行4小時聚合,以75℃進行2小時聚合處理,得到丙烯酸系聚合物H。 向該丙烯酸系聚合物H中添加MOI 156質量份、二月桂酸二丁基錫0.28質量份,於空氣氣流下以50℃進行12小時之加成反應處理,得到丙烯酸系聚合物H'。 其次,相對於丙烯酸系聚合物H' 100質量份,添加作為外部交聯劑之多異氰酸酯化合物(商品名“CORONATE L”、日本聚胺酯公司製)0.8質量份及光聚合起始劑(商品名“Omnirad127”、IGM公司製)2質量份,製作黏著劑溶液(以下有時亦稱為黏著劑溶液H)。 其次,使用塗抹器將黏著劑溶液H塗佈於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上,以120℃乾燥2分鐘,形成厚度10 μm之黏著劑層。其後,於該黏著劑層上貼合作為基材層之Gunze公司製之聚烯烴膜(商品名“FUNCRARE NED#125”、厚度125 μm),以50℃保存24小時,得到切晶帶H。 <黏晶層之製作> 與實施例1同樣地製作。 <切晶黏晶膜之製作> 與實施例1同樣地獲得330 mm之附有黏晶層之PET隔離膜後,從切晶帶H去除PET隔離膜而使黏著劑層之一面露出,使用層壓機,以黏晶層之露出面與黏著劑層之露出面抵接之方式,於室溫下將附有黏晶層之PET隔離膜貼合於切晶帶H,藉此得到切晶黏晶膜H。[Comparative example 2] <Preparation of crystal cutting tape> To the same reaction vessel as that described in Example 1, 47 parts by mass of HEA as monomer, 53 parts by mass of INA, and AIBN as a thermal polymerization initiator were added to the reaction vessel. 0.2 parts by mass, further, after adding butyl acetate as a reaction solvent so that the concentration of the aforementioned monomers became 28%, polymerization was carried out at 62°C for 4 hours under nitrogen gas flow, and polymerization treatment was carried out at 75°C for 2 hours to obtain acrylic acid系polymer H. To this acrylic polymer H, 156 parts by mass of MOI and 0.28 parts by mass of dibutyltin dilaurate were added, and the addition reaction treatment was performed at 50° C. for 12 hours under air flow to obtain acrylic polymer H'. Next, with respect to 100 parts by mass of the acrylic polymer H', 0.8 parts by mass of a polyisocyanate compound (trade name "CORONATE L", manufactured by Japan Polyurethane Co., Ltd.) as an external crosslinking agent and a photopolymerization initiator (trade name " Omnirad 127", manufactured by IGM Corporation) 2 parts by mass to prepare an adhesive solution (hereinafter also referred to as adhesive solution H). Next, use an applicator to apply the adhesive solution H on the silicone release treatment surface of the PET isolation film (thickness 50 μm) with the silicone release treatment surface, and dry it at 120°C for 2 minutes. An adhesive layer with a thickness of 10 μm is formed. Thereafter, a polyolefin film (trade name "FUNCRARE NED#125", thickness 125 μm) manufactured by Gunze Co., Ltd. (trade name "FUNCRARE NED#125", thickness 125 μm), which was used as the base layer, was pasted on the adhesive layer, and stored at 50°C for 24 hours to obtain diced tape H . <Preparation of the die-bonding layer> It was produced in the same manner as in Example 1. <Production of slicing crystal sticking film> 330 mm was obtained in the same manner as in Example 1 After the PET isolation film with the die-bonding layer is attached, remove the PET isolation film from the dicing tape H to expose one side of the adhesive layer. Use a laminator to press the exposed surface of the die-bonding layer against the exposed surface of the adhesive layer. Then, the PET isolation film with the die-bonding layer is attached to the die-cutting tape H at room temperature, thereby obtaining the die-cutting die-bonding film H.
[比較例3] <切晶帶之製作> 向與實施例1所記載之反應容器相同之反應容器內添加作為單體之HEA 19質量份、丙烯酸乙酯(以下稱為EA)81質量份、作為熱聚合起始劑之AIBN 0.2質量份,進而,以前述單體之濃度成為30%之方式添加作為反應溶劑之乙酸丁酯後,於氮氣氣流下以62℃進行4小時聚合,以75℃進行2小時聚合處理,得到丙烯酸系聚合物I。 向該丙烯酸系聚合物I中添加MOI 121質量份、二月桂酸二丁基錫0.11質量份,於空氣氣流下以50℃進行12小時之加成反應處理,得到丙烯酸系聚合物I'。 其次,相對於丙烯酸系聚合物I' 100質量份,添加作為外部交聯劑之多異氰酸酯化合物(商品名“CORONATE L”、日本聚胺酯公司製)0.8質量份及光聚合起始劑(商品名“Omnirad127”、IGM公司製)2質量份,製作黏著劑溶液(以下有時亦稱為黏著劑溶液I)。 其次,使用塗抹器將黏著劑溶液I塗佈於具有實施了聚矽氧脫模處理之面之PET隔離膜(厚度50 μm)之聚矽氧脫模處理面上,以120℃乾燥2分鐘,形成厚度10 μm之黏著劑層。其後,於該黏著劑層上貼合作為基材層之Gunze公司製之聚烯烴膜(商品名“FUNCRARE NED#125”、厚度125 μm),以50℃保存24小時,得到切晶帶I。 <黏晶層之製作> 與實施例1同樣地製作。 <切晶黏晶膜之製作> 與實施例1同樣地獲得330 mm之附有黏晶層之PET隔離膜後,從切晶帶I去除PET隔離膜而使黏著劑層之一面露出,使用層壓機,以黏晶層之露出面與黏著劑層之露出面抵接之方式,於室溫下將附有黏晶層之PET隔離膜貼合於切晶帶I,藉此得到切晶黏晶膜I。[Comparative Example 3] <Preparation of the dicing tape> Into the same reaction vessel as that described in Example 1, 19 parts by mass of HEA as monomers, 81 parts by mass of ethyl acrylate (hereinafter referred to as EA), 0.2 parts by mass of AIBN as a thermal polymerization initiator, and further, after adding butyl acetate as a reaction solvent so that the concentration of the aforementioned monomers became 30%, polymerization was carried out at 62°C for 4 hours under a nitrogen stream, and at 75°C The polymerization treatment was performed for 2 hours, and acrylic polymer I was obtained. To this acrylic polymer I, 121 parts by mass of MOI and 0.11 parts by mass of dibutyltin dilaurate were added, and the addition reaction treatment was performed at 50°C for 12 hours under an air stream to obtain an acrylic polymer I'. Next, with respect to 100 parts by mass of the acrylic polymer I', 0.8 parts by mass of a polyisocyanate compound (trade name "CORONATE L", manufactured by Japan Polyurethane Co., Ltd.) as an external crosslinking agent and a photopolymerization initiator (trade name " Omnirad 127", manufactured by IGM Corporation) 2 parts by mass to prepare an adhesive solution (hereinafter, also referred to as adhesive solution I). Next, use an applicator to apply the adhesive solution I on the silicone release treatment surface of the PET isolation film (thickness 50 μm) with the silicone release treatment surface, and dry it at 120°C for 2 minutes. An adhesive layer with a thickness of 10 μm is formed. After that, a polyolefin film (trade name "FUNCRARE NED#125", thickness 125 μm) made by Gunze Co., Ltd. (trade name "FUNCRARE NED#125", thickness 125 μm), which was a base layer, was pasted on the adhesive layer, and stored at 50°C for 24 hours to obtain diced tape I . <Preparation of the die-bonding layer> It was produced in the same manner as in Example 1. <Production of slicing crystal sticking film> 330 mm was obtained in the same manner as in Example 1 After the PET isolation film with the die-bonding layer is attached, remove the PET isolation film from the dicing tape I to expose one side of the adhesive layer. Use a laminator to press the exposed surface of the die-bonding layer against the exposed surface of the adhesive layer. Then, attach the PET isolation film with the die-bonding layer to the dicing tape I at room temperature, thereby obtaining the die-cutting die-bonding film I.
(漢森溶解度參數) 針對各例中記載之切晶黏晶膜,使用漢森溶解球法,求出黏著劑層之三維座標(δdA 、δpA 、δhA )及黏晶層之三維座標(δdD 、δpD 、δhD )。(Hansen Solubility Parameter) For the crystal-cut mucous film described in each example, use the Hansen dissolving ball method to obtain the three-dimensional coordinates (δ dA , δ pA , δ hA ) of the adhesive layer and the three-dimensional coordinates of the adhesive layer (δ dD , δ pD , δ hD ).
具體而言,以如下方式求出黏著劑層之三維座標(δdA
、δpA
、δhA
)。
(1)作為評價用試樣,以不混入黏晶層及基材層(聚烯烴膜)之方式,從切晶黏晶膜取出一部分黏著劑層。
再者,於採集黏著劑層之評價用試樣時,從黏著劑層去除黏晶層。
(2)將評價用試樣(所取出之黏著劑層)以濃度達到0.5 mg/mL之方式添加至評價用溶劑中。作為該評價用溶劑,使用漢森溶解度參數已知之溶劑,即分散項、極性項及氫鍵項之值已知之溶劑。作為此種溶劑,使用丙酮、甲苯、乙酸乙酯、乙醇、氯仿、二甲基亞碸、N-甲基甲醯胺、N,N-二甲基甲醯胺、N-甲基吡咯啶酮、γ-丁內酯、1,1,2,2-四溴乙烷、1-丁醇、4-甲基-2-戊酮、2-丙醇、環己烷、甲醯胺、2-甲氧基乙醇、乙酸、苄醇、乙醇胺、甲基乙基酮、甲基環己烷、四氫呋喃、苯胺、1,4-二㗁烷、水楊醛、乙二醇。
即,將評價用試樣分別添加至上述各評價用溶劑中。
(3)不對添加有評價用試樣之各評價用溶劑進行浸透、攪拌等,於室溫(23±2℃)且遮光條件下靜置24小時後,針對各評價用溶劑,評價評價用試樣之膨潤程度。
(4)使用分析軟體“Hansen Solubility Parameter in Practice(HSPiP) Ver.4”,將上述各評價用溶劑之漢森溶解度參數(分散項、極性項及氫鍵項)於三維空間中以座標(δd
、δp
、δh
)之形式進行繪圖。
(5)根據上述各評價用溶劑中之評價用試樣之狀態之評價結果,判定相對於黏著劑層之良溶劑及相對於黏著劑層之不良溶劑,將結果以得分之形式輸入至分析軟體“HSPiP”中,利用分析軟體“HSPiP”,以良溶劑成為內側、不良溶劑成為外側之方式製作漢森溶解球。並且,求出前述漢森溶解球之中心座標,將其中心座標作為黏著劑層之漢森溶解度參數(δdA
、δpA
、δhA
)。
再者,良溶劑及不良溶劑之判定基於下述得分。˙ 得分 1
評價用試樣於以超過55%之膨潤率Sr發生了膨潤之狀態下存在,或者,評價用試樣呈現完全溶解於評價用溶劑之狀態,或者,評價用試樣於評價用溶劑中以碎裂成大致相同大小之狀態存在。
再者,膨潤率Sr係指如下數值:測定於添加溶劑前之評價用試樣之最大直徑(例如,於橢圓形狀之情形時測定長徑,於圓形狀之情形時測定直徑),添加溶劑並靜置後,算出最大直徑之變大程度,藉此得到之值。
即,膨潤率Sr使用下述式來計算。
Sr(%)=[(添加溶劑並靜置後之評價用試樣之最大直徑)-(添加溶劑前之評價用試樣之最大直徑)]/(添加溶劑前之評價用試樣之最大直徑)×100˙ 得分 2
評價用試樣於以20%以上且55%以下之膨潤率Sr發生了膨潤之狀態(於評價用試樣中確認到膨潤,但其程度不大)下存在,或者,評價用試樣呈現一部分明顯溶解但未完全溶解之狀態,或者,評價用試樣於評價用溶劑中以僅部分碎裂之狀態存在。˙ 得分 0
評價用試樣於以超過0%且小於20%之膨潤率Sr發生了膨潤之狀態(於評價用試樣中藉由目視基本確認不到膨潤)下存在,或者,評價用試樣完全不溶解於評價用溶劑。Specifically, the three-dimensional coordinates (δdA
,δpA
,δhA
).
(1) As a sample for evaluation, a part of the adhesive layer was taken out of the diced die sticking film so that the die sticking layer and the base material layer (polyolefin film) were not mixed.
Furthermore, when collecting a sample for evaluation of the adhesive layer, the adhesive crystal layer was removed from the adhesive layer.
(2) The evaluation sample (the removed adhesive layer) is added to the evaluation solvent so that the concentration becomes 0.5 mg/mL. As the solvent for this evaluation, a solvent with known Hansen solubility parameters, that is, a solvent with known values of the dispersion term, the polarity term, and the hydrogen bond term, was used. As such a solvent, acetone, toluene, ethyl acetate, ethanol, chloroform, dimethyl sulfide, N-methylformamide, N,N-dimethylformamide, and N-methylpyrrolidone are used. , Γ-butyrolactone, 1,1,2,2-tetrabromoethane, 1-butanol, 4-methyl-2-pentanone, 2-propanol, cyclohexane, formamide, 2- Methoxyethanol, acetic acid, benzyl alcohol, ethanolamine, methyl ethyl ketone, methyl cyclohexane, tetrahydrofuran, aniline, 1,4-dioxane, salicylaldehyde, ethylene glycol.
That is, the evaluation sample is added to each of the above-mentioned evaluation solvents, respectively.
(3) Without impregnating, stirring, etc., each evaluation solvent to which the evaluation sample is added, and after allowing it to stand at room temperature (23±2°C) under light-shielding conditions for 24 hours, evaluate the evaluation test for each evaluation solvent The degree of swelling.
(4) Using the analysis software "Hansen Solubility Parameter in Practice (HSPiP) Ver.4", the Hansen solubility parameters (dispersion term, polarity term and hydrogen bond term) of the above-mentioned evaluation solvents are set in three-dimensional space with coordinates (δd
,δp
,δh
) For drawing.
(5) Determine the good solvent for the adhesive layer and the poor solvent for the adhesive layer based on the evaluation results of the state of the evaluation sample in the above-mentioned evaluation solvents, and input the results into the analysis software in the form of scores In "HSPiP", the analysis software "HSPiP" is used to make Hansen dissolving balls in such a way that the good solvent becomes the inner side and the poor solvent becomes the outer side. In addition, obtain the center coordinates of the aforementioned Hansen dissolving sphere, and use the center coordinates as the Hansen solubility parameter of the adhesive layer (δdA
,δpA
,δhA
).
In addition, the judgment of a good solvent and a poor solvent is based on the following score.˙
針對黏晶層之三維座標(δdD
、δpD
、δhD
),亦與上述黏著劑層同樣操作來求出。於黏晶層之採集中,將其從黏著劑層取下後再進行採集。將從黏晶層切出1 cm見方而得之試樣作為評價用試樣。
再者,於黏晶層之情形時,良溶劑及不良溶劑之判定基於下述得分。˙ 得分 1
就目視而言,評價用試樣完全溶解於評價用溶劑(其中不包括沈澱之填料)˙ 得分 2
就目視而言,確認到評價用試樣溶解於評價用溶劑中,但確認到溶解殘留。具體而言,由於一部分評價用試樣發生溶解,因而,切成1 cm見方之評價用試樣呈現缺角之狀態。˙ 得分 0
就目視而言,完全確認不到評價用試樣溶解於評價用溶劑中。具體而言,由於評價用試樣完全不溶解,因而,切成1 cm見方之評價用試樣未呈現缺角之狀態。For the three-dimensional coordinates (δ dD , δ pD , and δ hD ) of the adhesive layer, it is also calculated by the same operation as the above-mentioned adhesive layer. In the collection of the sticky crystal layer, it is removed from the adhesive layer and then collected. A sample obtained by cutting a 1 cm square from the adhesive layer was used as an evaluation sample. Furthermore, in the case of the die-bonding layer, the judgment of good solvent and poor solvent is based on the following scores.
又,以黏著劑層之三維座標之值及黏晶層之三維座標之值為基礎,使用下述式(1),算出漢森溶解度參數距離Ra。In addition, the Hansen solubility parameter distance Ra is calculated using the following formula (1) based on the value of the three-dimensional coordinate of the adhesive layer and the value of the three-dimensional coordinate of the glue layer.
[數5] (其中,δdD 及δdA 為分散項,δpD 及δpA 為極性項,δhD 及δhA 為氫鍵項)[Number 5] (Among them, δ dD and δ dA are dispersion terms, δ pD and δ pA are polar terms, and δ hD and δ hA are hydrogen bonding terms)
將以上述方式求出之黏著劑層之三維座標(δdA 、δpA 、δhA )及黏晶層之三維座標(δdD 、δpD 、δhD )、黏著劑層之分散項與黏晶層之分散項之差之絕對值、黏著劑層之極性項與黏晶層之極性項之絕對值、黏著劑層之氫鍵項與黏晶層之氫鍵項之絕對值、以及漢森溶解度參數距離Ra示於下述表1。The three-dimensional coordinates (δ dA , δ pA , δ hA ) of the adhesive layer and the three-dimensional coordinates (δ dD , δ pD , δ hD ) of the adhesive layer obtained by the above method, the dispersion term of the adhesive layer and the adhesive crystal The absolute value of the difference between the dispersion term of the layer, the absolute value of the polarity term of the adhesive layer and the polarity term of the crystal bonding layer, the absolute value of the hydrogen bonding term of the adhesive layer and the hydrogen bonding term of the bonding crystal layer, and the Hansen solubility The parameter distance Ra is shown in Table 1 below.
(光聚合起始劑之轉移量) 針對各例中記載之切晶黏晶膜,測定光聚合起始劑從黏著劑層向黏晶層轉移之量。 光聚合起始劑之轉移量之測定以如下方式進行。再者,以下之(1)~(4)均於暗處進行。 (1)從黏著劑層上剝取約0.1 g之黏晶層。 (2)將剝取之黏晶層添加至3 mL之氯仿溶液中,然後於冷暗處震盪一夜(約16小時),藉此,將光聚合起始劑提取至氯仿溶液中。 (3)向提取光聚合起始劑後之氯仿溶液中添加5 mL之甲醇溶液,使光聚合起始劑之外之成分再沈澱,將再沈澱之成分用膜濾器濾取,得到光聚合起始劑之溶解液(氯仿與甲醇之混合溶液)。 (4)利用HPLC對前述光聚合起始劑之溶解液進行分析。基於HPLC之分析利用下述條件來進行。分析裝置 Waters、Acquity HPLC測定條件 ˙ 柱:GL Science, Inert Sustain(註冊商標) C18(4.6 mm×5 cm、載體之平均粒徑為3 μm)˙ 柱溫度:40℃˙ 柱流量:0.8 mL/min˙ 溶析液組成:超純水/乙腈之梯度條件˙ 注射量:10 μL˙ 檢測器:PDA檢測器˙ 檢測波長:260 nm 再者,光聚合起始劑之定量基於標準曲線及上述分析結果來進行。 將以上述方式測定之光聚合起始劑之轉移量示於下述表1。(Transfer amount of photopolymerization initiator) Regarding the dicing die-cut film described in each example, the amount of photopolymerization initiator transferred from the adhesive layer to the die-bonding layer was measured. The measurement of the transfer amount of the photopolymerization initiator is performed in the following manner. Furthermore, the following (1) to (4) are all performed in a dark place. (1) Strip about 0.1 g of the sticky crystal layer from the adhesive layer. (2) Add the stripped sticky crystal layer to 3 mL of chloroform solution, and then shake it overnight (about 16 hours) in a cool and dark place, thereby extracting the photopolymerization initiator into the chloroform solution. (3) Add 5 mL of methanol solution to the chloroform solution after extracting the photopolymerization initiator to re-precipitate the components other than the photopolymerization initiator, and filter the re-precipitated components with a membrane filter to obtain the photopolymerization The dissolving solution of the starting agent (a mixed solution of chloroform and methanol). (4) Analyze the dissolved solution of the aforementioned photopolymerization initiator by HPLC. The analysis based on HPLC was performed under the following conditions. Analysis equipment Waters, Acquity HPLC measurement conditions ˙Column : GL Science, Inert Sustain (registered trademark) C18 (4.6 mm ×5 cm, the average particle size of the carrier is 3 μm) ˙Column temperature: 40℃ ˙Column flow: 0.8 mL/min ˙Solution composition: gradient conditions of ultrapure water/acetonitrile ˙Injection volume: 10 μL ˙Detector : PDA detector ˙ detection wavelength: 260 nm Furthermore, the quantification of the photopolymerization initiator is based on the standard curve and the above analysis results. The transfer amount of the photopolymerization initiator measured in the above-mentioned manner is shown in Table 1 below.
(剝離力) 針對各例中記載之切晶黏晶膜,測定黏晶層相對於黏著劑層之剝離力。 黏晶層相對於黏著劑層之剝離力藉由T型剝離試驗來測定。 T型剝離試驗以如下方式進行:從黏晶層剝離PET隔離膜,於黏晶層形成露出面,對該露出面貼合襯底膠帶(商品名“ELP BT315”、日東電工公司製),從藉此得到之切晶黏晶膜切出寬20 mm×長120 mm之尺寸之樣品,將其作為測定用樣品,使用拉伸試驗器(例如商品名“TG-1kN”、Minebea Mitsumi公司製),於溫度為25℃、拉伸速度為300 mm/分鐘之條件下進行。 再者,剝離力之測定針對紫外線照射前之測定用樣品來進行。 將以上述方式測得之剝離力示於下述表1。(Peel force) Regarding the chip adhesive film described in each example, the peeling force of the chip adhesive layer relative to the adhesive layer was measured. The peeling force of the die-bonding layer relative to the adhesive layer is measured by a T-type peeling test. The T-type peel test was performed as follows: the PET separator was peeled from the die-bonding layer, an exposed surface was formed on the die-bonding layer, and a backing tape (trade name "ELP BT315", manufactured by Nitto Denko Corporation) was attached to the exposed surface. The obtained crystal-cut mucous film was cut into a sample with a width of 20 mm × a length of 120 mm, which was used as a measurement sample using a tensile tester (for example, trade name "TG-1kN", manufactured by Minebea Mitsumi) , Carried out under the conditions of a temperature of 25°C and a stretching speed of 300 mm/min. In addition, the measurement of the peeling force was performed with respect to the sample for measurement before ultraviolet irradiation. The peeling force measured in the above manner is shown in Table 1 below.
(保持性評價) 於以如上方式得到之實施例1之切晶黏晶膜上,一邊以50~80℃之溫度進行加熱,一邊貼附裸晶圓(直徑300 mm)及切晶環。 其次,使用晶片分離裝置DDS230(DISCO公司製),進行半導體晶圓及黏晶層之切割,針對切割後之晶片浮起進行評價。裸晶圓被切割成長度10 mm×寬度10 mm×厚度0.055 mm之大小之裸晶片後,研削至厚度0.030 mm。 再者,作為裸晶圓,使用翹曲晶圓。(Retention evaluation) On the dicing die attach film of Example 1 obtained in the above manner, the bare wafer (diameter 300 mm) and the die dicing ring were attached while heating at a temperature of 50-80°C. Secondly, using the chip separation device DDS230 (manufactured by DISCO), the semiconductor wafer and the die bonding layer were diced, and the wafer floating after dicing was evaluated. After the bare wafer is cut into a bare chip with a length of 10 mm × a width of 10 mm × a thickness of 0.055 mm, it is ground to a thickness of 0.030 mm. Furthermore, as a bare wafer, a warped wafer is used.
如下所述製作翹曲晶圓。
首先,使下述(a)~(f)溶解於甲基乙基酮,得到固態成分濃度20質量%之翹曲調整組合物。
(a)丙烯酸類樹脂(長瀨化學公司製、商品名“SG-70L”):5質量份
(b)環氧樹脂(三菱化學公司製、商品名“JER828”):5質量份
(c)酚樹脂(明和化成公司製、商品名“LDR8210”):14質量份
(d)環氧樹脂(三菱化學公司製、商品名“MEH-8005”):2質量份
(e)球狀二氧化矽(Admatechs公司製、商品名“SO-25R”):53質量份
(f)磷系觸媒(TPP-K):1質量份
之後,使用塗抹器以厚度25 μm將前述翹曲調整組合物塗佈至作為剝離襯墊之PET系隔離膜(厚度50 μm)之經聚矽氧處理之面上,於130℃下乾燥2分鐘而從前述翹曲調整組合去溶劑,得到於前述剝離襯墊上積層有翹曲調整層之翹曲調整片。
之後,使用層壓機(MCK公司製、型號MRK-600)於60℃、0.1 MPa、10 mm/s之條件下將裸晶圓貼附至前述翹曲調整片之未積層前述剝離襯墊之一側,放入烘箱中,以175℃加熱1小時而使前述翹曲調整層之樹脂熱固化,藉此,前述翹曲調整層收縮,從而得到翹曲之裸晶圓。
於使前述翹曲調整層收縮後,於翹曲之裸晶圓之未積層前述翹曲調整層之一側貼附晶圓加工用帶(日東電工股份有限公司製、商品名“V-12SR2”),然後,經由前述晶圓加工用帶將切晶環固定於翹曲之裸晶圓。之後,從翹曲之裸晶圓除去前述翹曲調整層。
使用切晶裝置(DISCO公司製、型號6361),於翹曲之裸晶圓之除去了前述翹曲調整層之整個面(以下稱為一個面)上以格子狀(寬度20 μm)形成距該面深100 μm之槽。
之後,於翹曲之裸晶圓之一個面上貼合背面研磨帶,從翹曲之裸晶圓之另一面(與前述一個面處於相反側之面)除去前述晶圓加工用帶。
之後,使用背面研磨機(DISCO公司製、型號DGP8760)從另一面側對翹曲之裸晶圓進行研削,直至翹曲之裸晶圓之厚度達到30 μm(0.030 mm)為止,將所得到之晶圓作為翹曲晶圓。The warped wafer was fabricated as described below.
First, the following (a) to (f) were dissolved in methyl ethyl ketone to obtain a warpage adjusting composition having a solid content concentration of 20% by mass.
(a) Acrylic resin (manufactured by Nagase Chemical Corporation, trade name "SG-70L"): 5 parts by mass
(b) Epoxy resin (manufactured by Mitsubishi Chemical Corporation, trade name "JER828"): 5 parts by mass
(c) Phenolic resin (manufactured by Meiwa Chemical Co., Ltd., trade name "LDR8210"): 14 parts by mass
(d) Epoxy resin (manufactured by Mitsubishi Chemical Corporation, trade name "MEH-8005"): 2 parts by mass
(e) Spherical silicon dioxide (manufactured by Admatechs, trade name "SO-25R"): 53 parts by mass
(f) Phosphorus catalyst (TPP-K): 1 part by mass
After that, use an applicator to apply the aforementioned warpage adjustment composition to the silicone-treated surface of a PET release liner (thickness 50 μm) with a thickness of 25 μm, and dry at 130°C for 2 minutes The solvent is removed from the aforementioned warpage adjustment combination to obtain a warpage adjustment sheet in which a warpage adjustment layer is laminated on the aforementioned release liner.
After that, use a laminator (made by MCK Corporation, model MRK-600) to attach the bare wafer to the unlaminated release liner of the warpage adjustment sheet under the conditions of 60°C, 0.1 MPa, and 10 mm/s. One side is placed in an oven and heated at 175°C for 1 hour to thermally cure the resin of the warpage adjustment layer, whereby the warpage adjustment layer shrinks to obtain a warped bare wafer.
After shrinking the warpage adjustment layer, a wafer processing tape (manufactured by Nitto Denko Co., Ltd., trade name "V-12SR2") is attached to one side of the warped bare wafer where the warpage adjustment layer is not laminated. ), and then fix the dicing ring to the warped bare wafer via the aforementioned wafer processing tape. After that, the warpage adjustment layer is removed from the warped bare wafer.
Using a dicing device (manufactured by DISCO, model 6361), the entire surface of the warped bare wafer from which the warpage adjustment layer has been removed (hereinafter referred to as one surface) is formed in a grid pattern (
詳細而言,保持性評價以如下方式進行評價。 首先,利用冷擴展單元,於擴展溫度為-15℃、擴展速度為200 mm/秒、擴展量為11 mm之條件下,切割裸晶圓及黏晶層,得到附有黏晶層之半導體晶片。 其次,於室溫、擴展速度為1 mm/秒、擴展量為7 mm之條件下進行擴展。並且,於維持擴展狀態之情況下,於加熱溫度為200℃、風量為40 L/min、加熱距離為20 mm、旋轉速度為3°/sec之條件下,使處於與裸晶圓外周之邊界部分之切晶黏晶膜發生熱收縮。 其次,於使切晶黏晶膜保持有切晶環之狀態下,從切晶帶側(作為基材層之聚烯烴膜側)觀察附有黏晶層之半導體晶片,算出半導體晶片與黏晶層之接觸率,藉此評價保持性。 具體而言,使用VHX-6000(KEYENCE公司製),從切晶帶側拍攝顯微鏡照片,使用圖像分析軟體(ImageJ)對拍攝之顯微鏡照片進行圖像分析,藉此計測出半導體晶片未從黏晶層浮起之部分之面積。 並且,由半導體晶片之大小算出半導體晶片之面積,由該半導體晶片之面積及半導體晶片未浮起之部分之面積算出半導體晶片與黏晶層之接觸率,以該接觸率之值為基礎來評價保持性。 保持性之評價基於下述評價基準來進行。 ◎:接觸率為90%以上 ○:接觸率為60%以上且小於90% ×:接觸率小於60% 針對保持性之評價結果,示於下述表1。Specifically, the retentivity evaluation was evaluated as follows. First, using the cold expansion unit, under the conditions of expansion temperature of -15°C, expansion speed of 200 mm/sec, and expansion amount of 11 mm, the bare wafer and die bond layer are cut to obtain a semiconductor chip with die bond layer. . Secondly, expand under the conditions of room temperature, expansion speed of 1 mm/sec, and expansion amount of 7 mm. In addition, while maintaining the expanded state, the heating temperature is 200°C, the air volume is 40 L/min, the heating distance is 20 mm, and the rotation speed is 3°/sec. Part of the diced crystal adhesive film has heat shrinkage. Secondly, while keeping the dicing ring on the dicing die attach film, observe the semiconductor wafer with die attach layer from the side of the die dicing tape (the side of the polyolefin film as the base layer), and calculate the semiconductor wafer and die bond The contact rate of the layer is used to evaluate the retention. Specifically, using VHX-6000 (manufactured by KEYENCE), a microscope photograph was taken from the side of the dicing tape, and image analysis software (ImageJ) was used to perform image analysis on the photographed microscope photograph to measure that the semiconductor wafer was not adhered The area of the floating part of the crystal layer. In addition, the area of the semiconductor chip is calculated from the size of the semiconductor chip, and the contact rate between the semiconductor chip and the die-bonding layer is calculated from the area of the semiconductor chip and the area of the non-floating part of the semiconductor chip, and the evaluation is based on the value of the contact rate Retention. The evaluation of the retention was performed based on the following evaluation criteria. ◎: The contact rate is over 90% ○: The contact rate is more than 60% and less than 90% ×: The contact rate is less than 60% The evaluation results for the retention are shown in Table 1 below.
[表1]
由表1可知:漢森溶解度參數距離Ra為3以上且14以下之實施例1~6之切晶黏晶膜中,保持性評價均為○或◎,保持性良好,又,光聚合起始劑從黏著劑層向黏晶層轉移之量亦成為2200 ppm以下之較低之數值。
與此相對,可知:漢森溶解度參數距離Ra超過14之比較例1之切晶黏晶膜中,光聚合起始劑從黏著劑層向黏晶層轉移之量為800 ppm之較低之數值,但保持性評價為×,保持性不良。
此外可知:漢森溶解度參數距離Ra小於3之比較例2及3之切晶黏晶膜中,保持性評價均為◎,但光聚合起始劑從黏著劑層向黏晶層轉移之量成為3900 ppm以上之較高之數值。
由該結果可知:為了較為抑制於黏晶層經單片化後發生之晶片浮起,且較為抑制黏晶層與黏著劑層之間之成分轉移,需要使漢森溶解度參數距離Ra為3以上且14以下。
再者,表1中,作為黏晶層與黏著劑層之間之成分轉移,僅記載了光聚合起始劑從黏著劑層向黏晶層轉移之量,但可預料到:亦可能與其同樣地發生黏晶層所包含之固化促進劑(熱固化觸媒)向黏著劑層之轉移。
[相關申請之相互引用]It can be seen from Table 1 that in the dicing mucous films of Examples 1 to 6 in which the Hansen solubility parameter distance Ra is 3 or more and 14 or less, the retention evaluation is ○ or ◎, the retention is good, and the photopolymerization starts The transfer amount of the agent from the adhesive layer to the sticky crystal layer also becomes a relatively low value below 2200 ppm.
In contrast, it can be seen that in the diced die-cutting film of Comparative Example 1 where the Hansen solubility parameter distance Ra exceeds 14, the amount of photopolymerization initiator transferred from the adhesive layer to the die-cutting layer is a low value of 800 ppm , But the retention is evaluated as ×, and the retention is poor.
In addition, it can be seen that the retention evaluation of the dicing die-cutting films of Comparative Examples 2 and 3 with the Hansen solubility parameter distance Ra less than 3 is both ◎, but the amount of photopolymerization initiator transferred from the adhesive layer to the die-sticking layer becomes Higher values above 3900 ppm.
From the results, it can be seen that in order to more suppress the floating of the wafer that occurs after the die bond layer is singulated, and to more inhibit the transfer of components between the die bond layer and the adhesive layer, it is necessary to make the Hansen solubility
本申請主張日本專利特願2019-230419號之優先權,藉由引用而援引至本申請說明書之記載中。This application claims the priority of Japanese Patent Application No. 2019-230419, and is incorporated into the description of the specification of this application by reference.
1:基材層 2:黏著劑層 3:黏晶層 10:切晶帶 20:切晶黏晶膜 G:背面研磨帶 H:保持件 J:吸附治具 P:銷構件 R:切晶環 T:晶圓加工用帶 U:頂起構件 W:半導體晶圓1: Substrate layer 2: Adhesive layer 3: Sticky crystal layer 10: Cut crystal belt 20: slicing and sticking film G: Back grinding tape H: Holder J: Adsorption fixture P: Pin member R: Slicing ring T: Tape for wafer processing U: Jack up member W: semiconductor wafer
圖1係表示本發明之一實施方式之切晶黏晶膜之構成之剖視圖。 圖2A係模式性地表示半導體積體電路之製造方法中之半切割加工之情況之剖視圖。 圖2B係模式性地表示半導體積體電路之製造方法中之半切割加工之情況之剖視圖。 圖2C係模式性地表示半導體積體電路之製造方法中之背面研磨加工之情況之剖視圖。 圖2D係模式性地表示半導體積體電路之製造方法中之背面研磨加工之情況之剖視圖。 圖3A係模式性地表示半導體積體電路之製造方法中之安裝步驟之情況之剖視圖。 圖3B係模式性地表示半導體積體電路之製造方法中之安裝步驟之情況之剖視圖。 圖4A係模式性地表示半導體積體電路之製造方法中之低溫下之擴展步驟之情況之剖視圖。 圖4B係模式性地表示半導體積體電路之製造方法中之低溫下之擴展步驟之情況之剖視圖。 圖4C係模式性地表示半導體積體電路之製造方法中之低溫下之擴展步驟之情況之剖視圖。 圖5A係模式性地表示半導體積體電路之製造方法中之常溫下之擴展步驟之情況之剖視圖。 圖5B係模式性地表示半導體積體電路之製造方法中之常溫下之擴展步驟之情況之剖視圖。 圖6係模式性地表示半導體積體電路之製造方法中之切口維持步驟之情況之剖視圖。 圖7係模式性地表示半導體積體電路之製造方法中之拾取步驟之情況之剖視圖。FIG. 1 is a cross-sectional view showing the structure of a dicing die bond film according to an embodiment of the present invention. FIG. 2A is a cross-sectional view schematically showing the half-cutting process in the manufacturing method of the semiconductor integrated circuit. FIG. 2B is a cross-sectional view schematically showing the half-cutting process in the manufacturing method of the semiconductor integrated circuit. FIG. 2C is a cross-sectional view schematically showing the back grinding process in the manufacturing method of the semiconductor integrated circuit. FIG. 2D is a cross-sectional view schematically showing the back grinding process in the manufacturing method of the semiconductor integrated circuit. FIG. 3A is a cross-sectional view schematically showing the state of the mounting step in the manufacturing method of the semiconductor integrated circuit. FIG. 3B is a cross-sectional view schematically showing the state of the mounting step in the manufacturing method of the semiconductor integrated circuit. FIG. 4A is a cross-sectional view schematically showing an expansion step at a low temperature in the manufacturing method of a semiconductor integrated circuit. FIG. 4B is a cross-sectional view schematically showing an expansion step at a low temperature in the manufacturing method of a semiconductor integrated circuit. 4C is a cross-sectional view schematically showing the expansion step at low temperature in the manufacturing method of the semiconductor integrated circuit. FIG. 5A is a cross-sectional view schematically showing an expansion step at room temperature in the method of manufacturing a semiconductor integrated circuit. FIG. 5B is a cross-sectional view schematically showing the expansion step at room temperature in the manufacturing method of the semiconductor integrated circuit. FIG. 6 is a cross-sectional view schematically showing the state of the cut maintenance step in the manufacturing method of the semiconductor integrated circuit. FIG. 7 is a cross-sectional view schematically showing the state of the pickup step in the manufacturing method of the semiconductor integrated circuit.
1:基材層 1: Substrate layer
2:黏著劑層 2: Adhesive layer
3:黏晶層 3: Sticky crystal layer
10:切晶帶 10: Cut crystal belt
20:切晶黏晶膜 20: slicing and sticking film
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