TW202116918A - Polycarbonate resin composition - Google Patents

Polycarbonate resin composition Download PDF

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TW202116918A
TW202116918A TW109131434A TW109131434A TW202116918A TW 202116918 A TW202116918 A TW 202116918A TW 109131434 A TW109131434 A TW 109131434A TW 109131434 A TW109131434 A TW 109131434A TW 202116918 A TW202116918 A TW 202116918A
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mass
polycarbonate resin
resin composition
glycol
polycarbonate
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赤塚涉
辻村智哉
磯部剛彥
下川敬輔
原田英文
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日商三菱工程塑料股份有限公司
日商三菱瓦斯化學股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/16Aliphatic-aromatic or araliphatic polycarbonates
    • C08G64/1608Aliphatic-aromatic or araliphatic polycarbonates saturated
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/10Transparent films; Clear coatings; Transparent materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure

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  • General Physics & Mathematics (AREA)
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Abstract

A polycarbonate resin composition comprising 0.1 to 10 parts by mass of a polycarbonate copolymer (B) having carbonate bonding between (B1) bisphenol A and (B2) poly-n-propylene glycol which may have a substituent, and 0.005 to 0.5 parts by mass of a phosphorus stabilizer (C), relative to 100 parts by mass of a polycarbonate resin (A).

Description

聚碳酸酯樹脂組成物Polycarbonate resin composition

本發明係關於聚碳酸酯樹脂組成物,詳言之,係關於耐衝擊性優異,有良好的色相,進而透明性優異,且成形時之氣體產生及模具污染極少之聚碳酸酯樹脂組成物及將其成形而得之成形品。The present invention relates to a polycarbonate resin composition. Specifically, it relates to a polycarbonate resin composition that has excellent impact resistance, a good hue, and is excellent in transparency, and has minimal gas generation and mold contamination during molding. It is a molded product obtained by molding it.

個人電腦、行動電話等使用之液晶顯示裝置,為了因應其薄型化、輕量化、省力化、高精細化之要求,係納入了面狀光源裝置。且此面狀光源裝置中,為了將入射之光均勻且有效率地導到光液晶顯示側,具備其中一面有同樣傾斜面之楔型剖面之導光板、平板形狀之導光板。且有的會在導光板之表面形成凹凸圖案而賦予光散射機能。In order to meet the requirements of thinner, lighter, labor-saving, and high-definition liquid crystal display devices used in personal computers, mobile phones, etc., surface light source devices are incorporated. In order to guide the incident light to the light liquid crystal display side uniformly and efficiently, the planar light source device is provided with a light guide plate with a wedge-shaped cross section and a flat light guide plate with the same inclined surface on one side. And some will form uneven patterns on the surface of the light guide plate to give light scattering function.

如此的導光板,係藉由熱塑性樹脂之射出成形獲得,上述凹凸圖案係由套模之表面所形成之凹凸部之轉印而賦予。以往,導光板係由聚甲基丙烯酸甲酯(PMMA)等樹脂材料成形而得,但是最近需求能映射出更鮮明之圖像的顯示裝置,因光源附近發生之熱會有導致設備裝置內有高溫化之傾向,故逐步替換成耐熱性較高的聚碳酸酯樹脂材料。Such a light guide plate is obtained by injection molding of a thermoplastic resin, and the above-mentioned concave-convex pattern is imparted by the transfer of the concave-convex portion formed on the surface of the overmold. In the past, light guide plates were molded from resin materials such as polymethyl methacrylate (PMMA), but recently there is a demand for display devices that can map clearer images. Heat generated near the light source may cause problems in the equipment. Due to the tendency of high temperature, it is gradually replaced with polycarbonate resin material with higher heat resistance.

聚碳酸酯樹脂的機械性質、熱性質、電性質、耐候性優異,但是光線透射率相較於PMMA等較低,因此,當由聚碳酸酯樹脂製之導光板與光源構成面光源體時,會有亮度低的問題。最近,需求導光板之入光部與遠離入光部之處之色度差為小,但聚碳酸酯樹脂會有相較於PMMA較易黃變的問題。Polycarbonate resin has excellent mechanical properties, thermal properties, electrical properties, and weather resistance, but its light transmittance is lower than that of PMMA. Therefore, when a light guide plate made of polycarbonate resin and a light source form a surface light source body, There will be a problem of low brightness. Recently, it is required that the chromaticity difference between the light incident part of the light guide plate and the place far from the light incident part be small, but polycarbonate resin has the problem that it is more prone to yellowing than PMMA.

專利文獻1提出:藉由添加丙烯酸樹脂及脂環族環氧化合物而使光線透射率及亮度更好的方法,專利文獻2提出:藉由將聚碳酸酯樹脂末端改性並使對於導光板之凹凸部之轉印性提高而使亮度更好的方法,專利文獻3提出:導入具有脂肪族鏈段之共聚酯碳酸酯而使上述轉印性更好,藉此使亮度更好的方法。Patent Document 1 proposes a method to improve light transmittance and brightness by adding acrylic resin and alicyclic epoxy compound. Patent Document 2 proposes to modify the end of polycarbonate resin and make the light guide plate better As a method for improving the transferability of the uneven portion and making the brightness better, Patent Document 3 proposes a method for introducing a copolyester carbonate having an aliphatic segment to improve the transferability, thereby making the brightness better.

但是專利文獻1的方法,因為丙烯酸樹脂之添加能使色相良好,但由於白濁故光線透射率及亮度無法提升,藉由添加脂環族環氧化合物,能使透射率提高,但是無法確認色相改善效果。專利文獻2及專利文獻3,則是能期待流動性、轉印性之改善效果,但會有耐熱性降低的缺點。However, the method of Patent Document 1, because the addition of acrylic resin can make the hue good, but the light transmittance and brightness cannot be improved due to the white turbidity, the transmittance can be improved by adding an alicyclic epoxy compound, but the improvement of the hue cannot be confirmed effect. Patent Document 2 and Patent Document 3 are expected to improve fluidity and transferability, but they have the disadvantage of lowering heat resistance.

另一方面,已知有人將聚乙二醇或聚(2-甲基)乙二醇等摻合於聚碳酸酯樹脂等熱塑性樹脂,專利文獻4記載含有其之耐γ線照射性之聚碳酸酯樹脂,專利文獻5記載摻合於PMMA等而得之抗靜電性與表面外觀優異之熱塑性樹脂組成物。 又,專利文獻6提案:藉由摻合以直鏈烷基構成之聚伸烷基二醇,來改良透射率、色相。藉由摻合聚四亞甲醚二醇,觀測到透射率、黃變度(黃色指數:YI)有所改善。 再者,專利文獻7記載使用將聚伸烷基二醇進行二酯化而得之二醇作為原料(共聚單體)的聚碳酸酯共聚物之製造方法,但是此聚碳酸酯共聚物中的聚伸烷基二醇的二酯二醇不安定,耐衝擊性不足,色相、耐熱變色性也不理想。On the other hand, it is known that polyethylene glycol or poly(2-methyl)ethylene glycol is blended with thermoplastic resins such as polycarbonate resins. Patent Document 4 describes a polycarbonate containing it that is resistant to γ-ray irradiation. As an ester resin, Patent Document 5 describes a thermoplastic resin composition blended with PMMA or the like that has excellent antistatic properties and excellent surface appearance. In addition, Patent Document 6 proposes to improve transmittance and hue by blending polyalkylene glycol composed of linear alkyl groups. By blending polytetramethylene ether glycol, it was observed that the transmittance and the degree of yellowing (yellow index: YI) were improved. In addition, Patent Document 7 describes a method for producing a polycarbonate copolymer using a diol obtained by diesterizing a polyalkylene glycol as a raw material (comonomer). However, in this polycarbonate copolymer, The diester diol of polyalkylene glycol is unstable, has insufficient impact resistance, and is unsatisfactory in hue and heat discoloration resistance.

尤其最近在智慧手機、平板型終端等各種可攜式終端,導光板等光學零件的薄壁化、大型化已快速顯著進展,導光板成形時需要高溫的桶溫及高速射出。伴隨於此,會有成形時發生之氣體增加,且有模具容易污染的問題。故對於該等成形中使用的樹脂組成物,需要不僅有優良的光學特性,且於高溫之射出成形時之氣體產生導致之模具污染少、耐衝擊性優良。 [先前技術文獻] [專利文獻]Especially in various portable terminals such as smart phones and tablet terminals, the thinning and large-scale optical parts such as light guide plates have been rapidly and remarkably progressed. The forming of light guide plates requires high barrel temperature and high-speed injection. Along with this, there is an increase in gas generated during molding, and there is a problem that the mold is easily contaminated. Therefore, the resin composition used in such molding needs not only excellent optical properties, but also less mold contamination caused by gas generation during high-temperature injection molding, and excellent impact resistance. [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本特開平11-158364號公報 [專利文獻2]日本特開2001-208917號公報 [專利文獻3]日本特開2001-215336號公報 [專利文獻4]日本特開平1-22959號公報 [專利文獻5]日本特開平9-227785號公報 [專利文獻6]日本專利第5699188號公報 [專利文獻7]日本特開2006-016497號公報[Patent Document 1] Japanese Patent Application Laid-Open No. 11-158364 [Patent Document 2] Japanese Patent Application Publication No. 2001-208917 [Patent Document 3] Japanese Patent Application Publication No. 2001-215336 [Patent Document 4] Japanese Patent Laid-Open No. 1-22959 [Patent Document 5] Japanese Patent Application Laid-Open No. 9-227785 [Patent Document 6] Japanese Patent No. 5699188 [Patent Document 7] JP 2006-016497 A

(發明欲解決之課題)(Problems to be solved by the invention)

本發明有鑑於上述情事,目的在於提供有良好的色相,透明性優異、耐衝擊性優異,且成形時之氣體產生及模具污染極少的聚碳酸酯樹脂組成物。 (解決課題之方式)In view of the foregoing, the present invention aims to provide a polycarbonate resin composition that has a good hue, excellent transparency, excellent impact resistance, and minimal gas generation during molding and mold contamination. (The way to solve the problem)

本案發明人為了達成上述課題,努力研究,結果發現:藉由在通常的聚碳酸酯樹脂中,以特定之量同時摻合雙酚A與聚正丙二醇之利用碳酸酯鍵製得之特定聚碳酸酯共聚物以及磷系安定劑,則可以獲得耐衝擊性優異、有良好的色相且透明性優異、成形時之氣體產生與模具污染極少之聚碳酸酯樹脂組成物,乃完成本發明。 本發明係關於下列聚碳酸酯樹脂組成物及成形品。In order to achieve the above-mentioned problem, the inventors of the present invention made diligent research and found that: a specific polycarbonate made by using carbonate bonds by blending bisphenol A and poly-n-propylene glycol in a common polycarbonate resin at the same time in a specific amount The ester copolymer and the phosphorus stabilizer can obtain a polycarbonate resin composition with excellent impact resistance, good hue, excellent transparency, and minimal gas generation and mold contamination during molding. This completes the present invention. The present invention relates to the following polycarbonate resin compositions and molded products.

[1]一種聚碳酸酯樹脂組成物,其特徵為:相對於聚碳酸酯樹脂(A)100質量份,含有:聚碳酸酯共聚物(B)0.1~10質量份,由(B1)雙酚A與(B2)也可以有取代基之聚正丙二醇利用碳酸酯鍵形成;及磷系安定劑(C)0.005~0.5質量份。 [2]如[1]之聚碳酸酯樹脂組成物,其於300mm光徑長之初始YI值為25以下,於95℃保持1000小時後之300mm光徑長之YI值與初始YI值之差(ΔYI)為6以下。 [3]如[1]或[2]之聚碳酸酯樹脂組成物,其中,構成聚碳酸酯共聚物(B)之(B2)聚正丙二醇之重量平均分子量(Mw)為600~8000。 [4]如[1]~[3]中任一項之聚碳酸酯樹脂組成物,其中,聚碳酸酯共聚物(B)之重量平均分子量(Mw)為5000~40000。 [5]如[1]~[4]之聚碳酸酯樹脂組成物,其中,構成聚碳酸酯共聚物(B)之(B1)雙酚A與(B2)聚正丙二醇之質量比例,按(B1)與(B2)之合計100質量%基準計,係:(B1)為5質量%以上且未達50質量%,(B2)為超過50質量%且95質量%以下。 [6]如[1]~[5]中任一項之聚碳酸酯樹脂組成物,其中,依據ISO179之厚3mm之成形品之附缺口夏丕衝擊強度為25kJ/m2 以上。 [7]一種成形品,係如[1]~[6]中任一項之聚碳酸酯樹脂組成物之成形品。 [8]如[7]之成形品,係光學零件。 [9]一種聚碳酸酯樹脂組成物,其特徵為:相對於聚碳酸酯樹脂(A)100質量份,含有0.001~0.5質量份之安定劑,且於300mm光徑長之初始YI值為25以下,於95℃保持1000小時後之300mm光徑長之YI值與初始YI值之差(ΔYI)為6以下。 [10]如[9]之聚碳酸酯樹脂組成物,其中,安定劑為磷系安定劑。 [11]如[9]或[10]之聚碳酸酯樹脂組成物,其中,依據ISO179之厚3mm之成形品之附缺口夏丕衝擊強度為25kJ/m2 以上。 (發明之效果)[1] A polycarbonate resin composition characterized by containing: 0.1-10 parts by mass of polycarbonate copolymer (B) based on 100 parts by mass of polycarbonate resin (A), and containing (B1) bisphenol A and (B2) may have substituent poly-n-propylene glycol formed by carbonate bond; and phosphorus stabilizer (C) 0.005 to 0.5 parts by mass. [2] The polycarbonate resin composition as in [1], the initial YI value of 300mm optical path length is 25 or less, the difference between the YI value of 300mm optical path length and the initial YI value after being kept at 95°C for 1000 hours (ΔYI) is 6 or less. [3] The polycarbonate resin composition according to [1] or [2], wherein the weight average molecular weight (Mw) of (B2) poly-n-propylene glycol constituting the polycarbonate copolymer (B) is 600-8000. [4] The polycarbonate resin composition according to any one of [1] to [3], wherein the weight average molecular weight (Mw) of the polycarbonate copolymer (B) is 5,000 to 40,000. [5] The polycarbonate resin composition of [1] to [4], wherein the mass ratio of (B1) bisphenol A and (B2) poly-n-propylene glycol constituting the polycarbonate copolymer (B) is ( The total of B1) and (B2) is based on 100% by mass. (B1) is 5% by mass or more and less than 50% by mass, and (B2) is more than 50% by mass and 95% by mass or less. [6] The polycarbonate resin composition according to any one of [1] to [5], wherein the notched Charpy impact strength of a molded article with a thickness of 3 mm according to ISO 179 is 25 kJ/m 2 or more. [7] A molded product, which is a molded product of the polycarbonate resin composition of any one of [1] to [6]. [8] Molded products such as [7] are optical parts. [9] A polycarbonate resin composition characterized by containing 0.001 to 0.5 parts by mass of a stabilizer relative to 100 parts by mass of the polycarbonate resin (A), and having an initial YI value of 25 at an optical path length of 300 mm Hereinafter, the difference (ΔYI) between the YI value of the 300mm optical path length and the initial YI value after being kept at 95°C for 1000 hours is 6 or less. [10] The polycarbonate resin composition according to [9], wherein the stabilizer is a phosphorus stabilizer. [11] The polycarbonate resin composition of [9] or [10], wherein the notched Charpy impact strength of a molded article with a thickness of 3 mm according to ISO 179 is 25 kJ/m 2 or more. (Effects of the invention)

本發明之聚碳酸酯樹脂組成物,耐衝擊性優異、有良好的色相,且透明性優異、成形時之氣體產生與模具污染極少,由此獲得之成形品,耐衝擊性優異,特別適合作為色相及透明性良好的光學零件。尤其本發明之使用了(B2)聚正丙二醇之聚碳酸酯共聚物(B),相較於換成同樣是直鏈狀之聚伸丁二醇而得之共聚物,和聚碳酸酯樹脂(A)之相容性較高,透明性優異,實用上和聚碳酸酯共聚物(B)可混合之比例能為高,或可使用較高分子量之聚碳酸酯共聚物(B),因此,有因應各種用途,樹脂設計之幅度廣的效果。The polycarbonate resin composition of the present invention has excellent impact resistance, good hue, excellent transparency, and minimal gas generation and mold contamination during molding. The molded product thus obtained has excellent impact resistance and is particularly suitable as Optical parts with good hue and transparency. In particular, the polycarbonate copolymer (B) of the present invention using (B2) poly-n-propylene glycol is compared to a copolymer obtained by replacing the same linear polytetramethylene glycol with polycarbonate resin ( A) has high compatibility and excellent transparency. In practical terms, the ratio that can be mixed with the polycarbonate copolymer (B) can be high, or a higher molecular weight polycarbonate copolymer (B) can be used. Therefore, It has a wide range of resin designs for various applications.

以下針對本發明,舉實施形態及例示物等詳細說明。 又,本說明書中,「~」,若無特別指明,係以包括其前後記載之數值為下限值及上限值的含意使用。Hereinafter, the present invention will be described in detail with embodiments and exemplified materials. In addition, in this specification, "~", unless otherwise specified, is used with the meaning including the numerical value described before and after it as the lower limit and the upper limit.

本發明之聚碳酸酯樹脂組成物,特徵為:相對於聚碳酸酯樹脂(A)100質量份,含有0.1~10質量份之由(B1)雙酚A與(B2)也可以有取代基之聚正丙二醇利用碳酸酯鍵形成之聚碳酸酯共聚物(B)、及0.005~0.5質量份之磷系安定劑(C)。 以下就構成本發明之聚碳酸酯樹脂組成物之各成分、光學零件等詳細說明。The polycarbonate resin composition of the present invention is characterized in that: relative to 100 parts by mass of the polycarbonate resin (A), it contains 0.1-10 parts by mass of (B1) bisphenol A and (B2) which may also have substituents. Poly-n-propylene glycol is a polycarbonate copolymer (B) formed by a carbonate bond, and 0.005 to 0.5 parts by mass of a phosphorus stabilizer (C). Hereinafter, the components, optical parts, etc. constituting the polycarbonate resin composition of the present invention will be described in detail.

[由(B1)雙酚A與(B2)聚正丙二醇利用碳酸酯鍵形成之聚碳酸酯共聚物(B)] 本發明使用之聚碳酸酯共聚物(B),係由(B1)雙酚A與(B2)也可以有取代基之聚正丙二醇利用碳酸酯鍵形成之聚碳酸酯共聚物。[Polycarbonate copolymer (B) formed from (B1) bisphenol A and (B2) poly-n-propylene glycol using carbonate linkages] The polycarbonate copolymer (B) used in the present invention is a polycarbonate copolymer formed from (B1) bisphenol A and (B2) poly-n-propylene glycol, which may also have substituents, using carbonate bonds.

構成聚碳酸酯共聚物(B)之(B1)雙酚A與(B2)聚正丙二醇之質量比例,按(B1)與(B2)之合計100質量%基準計,宜係(B1)雙酚A為5質量%以上且未達50質量%、(B2)聚正丙二醇為超過50質量%且95質量%以下較佳,更佳係(B1)5質量%以上40質量%以下、(B2)60質量%以上95質量%以下,更佳為(B1)5質量%以上35質量%以下、(B2)65質量%以上95質量%以下。(B2)聚正丙二醇若為50質量%以下,則聚碳酸酯樹脂組成物之色相惡化,若超過95質量%則易白濁。The mass ratio of (B1) bisphenol A and (B2) poly-n-propylene glycol constituting the polycarbonate copolymer (B), based on the total of (B1) and (B2) 100% by mass, is preferably (B1) bisphenol A is 5 mass% or more and less than 50 mass%, (B2) poly-n-propylene glycol is more than 50 mass% and 95 mass% or less, preferably (B1) 5 mass% or more and 40 mass% or less, (B2) 60% by mass or more and 95% by mass or less, more preferably (B1) 5% by mass or more and 35% by mass or less, and (B2) 65% by mass or more and 95% by mass or less. (B2) When the poly-n-propylene glycol content is 50% by mass or less, the hue of the polycarbonate resin composition deteriorates, and when it exceeds 95% by mass, it tends to become cloudy.

聚碳酸酯共聚物(B),係依下列通式(1)表示,為由來自雙酚A之聚碳酸酯單元、與來自聚正丙二醇之聚碳酸酯單元構成之聚碳酸酯共聚物。 [化1]

Figure 02_image001
式中,Ra ~Rf 各自獨立地表示氫原子或碳數1~3之烷基。m、n、l表示整數。The polycarbonate copolymer (B) is represented by the following general formula (1), and is a polycarbonate copolymer composed of polycarbonate units derived from bisphenol A and polycarbonate units derived from poly-n-propylene glycol. [化1]
Figure 02_image001
In the formula, R a to R f each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. m, n, and l represent integers.

聚碳酸酯共聚物(B),可利用界面聚合法、熔融聚合法等慣用之製造方法製造,例如可藉由至少使(B1)雙酚A、(B2)聚正丙二醇及光氣、碳酸二苯酯等碳酸酯前驅物反應之方法來製造。The polycarbonate copolymer (B) can be produced by conventional production methods such as interfacial polymerization and melt polymerization. For example, it can be produced by at least (B1) bisphenol A, (B2) poly-n-propylene glycol, phosgene, and two carbonic acid. It is produced by reacting phenyl ester and other carbonate precursors.

就也可以有取代基之聚正丙二醇(B2)而言,可以使用各種聚正丙二醇,例如:下列通式(2)表示之亞甲基也可以有取代基之聚正丙二醇可作為較佳例。Regarding the poly-n-propylene glycol (B2) that may also have substituents, various poly-n-propylene glycols can be used, for example: the following general formula (2) may also have substituted poly-n-propylene glycols as a preferred example .

[化2]

Figure 02_image003
式中,Ra ~Rf 各自獨立地表示氫原子、碳數1~3之烷基,n表示6~600之整數。 就聚正丙二醇(B2)而言,宜為上述通式(2)中,Rb 係甲基且Ra、Rc、Rd、Re、Rf為氫之聚(2-甲基)正丙二醇、Rb 改為乙基之聚(2-乙基)正丙二醇、Rb、Re為甲基且Ra、Rc、Rd、Rf為氫之聚(2,2-二甲基)正丙二醇較理想,其中Ra ~Rf 皆為氫原子之聚正丙二醇(亦即聚丙二醇)又更佳。 本說明書中,聚正丙二醇有時記載為聚丙二醇,兩者係同義,係指同一化合物。[化2]
Figure 02_image003
Wherein, R a ~ R f each independently represent a hydrogen atom, an alkyl group having 1 to 3 carbon atoms of, n-represents an integer of from 6 to 600. In terms of poly-n-propylene (B2), should the general formula (2), R b and methyl-based Ra, Rc, Rd, Re, Rf is hydrogen of poly (2-methyl) n-propylene, R b ethyl instead of poly (2-ethyl) n-propylene glycol, Rb, Re is methyl and Ra, Rc, Rd, Rf is hydrogen of poly (2,2-dimethyl) propylene glycol n-ideal, wherein R a Poly-n-propylene glycol (ie, polypropylene glycol) in which R f is all hydrogen atoms is even more preferable. In this specification, poly-n-propylene glycol is sometimes described as polypropylene glycol, and the two are synonymous and refer to the same compound.

上述通式(2)表示之聚正丙二醇(B2),可為由一種Ra ~Rf 構成之均聚物,也可為由不同Ra ~Rf 構成之共聚物。The above general formula (2) represents the positive polypropylene glycol (B2), one kind may be a R a ~ R f composed of a homopolymer, a copolymer may be composed of different R a ~ R f.

就上述通式(2)表示之聚正丙二醇(B2)之市售品而言,可列舉上述通式(2)中,Ra ~Rf 皆是氫原子之聚正丙二醇,亦即聚丙二醇之市售品可舉ALLESSA公司製之商品名「VELVETOL」。Regarding the commercial products of the poly-n-propylene glycol (B2) represented by the above-mentioned general formula (2), the poly-n-propylene glycol in the above-mentioned general formula (2) where Ra to Rf are all hydrogen atoms, that is, polypropylene glycol The commercially available products can be named "VELVETOL" manufactured by ALLESSA.

上述通式(2)表示之聚正丙二醇(B2),也可為和例如聚乙二醇、聚伸丁二醇、聚1,5-戊二醇、聚1,6-己二醇等直鏈狀聚伸烷基二醇之共聚物,但考量獲得之成形品之透明性提高之觀點,較佳為聚丙二醇,亦即聚正丙二醇之均聚物為較佳。The poly-n-propylene glycol (B2) represented by the above-mentioned general formula (2) may also be a direct combination with, for example, polyethylene glycol, polytetramethylene glycol, poly 1,5-pentanediol, and poly 1,6-hexanediol. A copolymer of chain polyalkylene glycol, but from the viewpoint of improving the transparency of the obtained molded product, polypropylene glycol, that is, a homopolymer of poly-n-propylene glycol, is preferred.

聚正丙二醇(B2),也可以包含除了具有下列通式(3)表示之伸正丙醚單元(P1)以外,也具有選自下列通式(4-1)~(4-4)表示之單元之分支伸烷基醚單元(P2)之聚伸烷基二醇共聚物。Poly-n-propylene glycol (B2) may also contain units selected from the following general formulas (4-1) to (4-4) in addition to the n-propyl ether unit (P1) represented by the following general formula (3) The branched alkylene ether unit (P2) of polyalkylene glycol copolymer.

[化3]

Figure 02_image005
式中,Ra ~Rf 同前述通式(2)之含義。[化3]
Figure 02_image005
In the formula, R a to R f have the same meanings as in the aforementioned general formula (2).

[化4]

Figure 02_image007
式(4-1)~(4-4)中,R1 ~R10 各自獨立地表示氫原子或碳數1~3之烷基,式(4-1)~(4-4)中,R1 ~R10 之至少一者為碳數1~3之烷基。 就通式(4-1)~(4-4)表示之分支伸烷基醚單元而言,可為由通式(4-1)~(4-4)中任一結構之分支伸烷基醚單元構成之均聚物,也可為為多數結構之分支伸烷基醚單元構成之共聚物。[化4]
Figure 02_image007
In the formulas (4-1) to (4-4), R 1 to R 10 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbons. In the formulas (4-1) to (4-4), R At least one of 1 to R 10 is an alkyl group having 1 to 3 carbon atoms. Regarding the branched alkylene ether unit represented by the general formulas (4-1) to (4-4), it can be a branched alkylene ether unit of any structure from the general formulas (4-1) to (4-4) The homopolymer composed of ether units may also be a copolymer composed of branched alkylene ether units with multiple structures.

就上述通式(3)表示之伸正丙醚單元而言,若將其以二醇記載,為正丙二醇,除了正丙二醇以外,也可以混合乙二醇、伸丁二醇、1,5-戊二醇、1,6-己二醇,但僅為正丙二醇較佳,僅為上述Ra ~Rf 皆為氫原子之正丙二醇(亦即丙二醇)更佳。Regarding the n-propylidene unit represented by the above general formula (3), if it is described as a diol, it is n-propylene glycol. In addition to n-propylene glycol, ethylene glycol, butylene glycol, and 1,5-pentane can also be mixed diol, 1,6-hexanediol, propylene glycol n-but merely preferred, only for the above R a ~ R f n are both hydrogen atoms glycol (i.e., propylene glycol) better.

丙二醇,在工業上可藉由下列方法製造:環氧乙烷的氫甲醯化獲得3-羥基丙醛,將其予以氫化之方法、或將丙烯醛(acrolein)水合而得到3-羥基丙醛,以Ni觸媒進行氫化之方法。又,最近,也有人利用生物(Bio)法,使微生物還原甘油、葡萄糖、澱粉等來製造丙二醇。Propylene glycol can be manufactured industrially by the following methods: Hydroformylation of ethylene oxide to obtain 3-hydroxypropionaldehyde, a method of hydrogenating it, or hydration of acrolein to obtain 3-hydroxypropionaldehyde , The method of hydrogenation with Ni catalyst. In addition, recently, some people use the Bio method to reduce glycerol, glucose, starch, etc. by microorganisms to produce propylene glycol.

就上述通式(4-1)表示之分支伸烷基醚單元而言,若以二醇記載,可以列舉(2-甲基)乙二醇、(2-乙基)乙二醇、(2,2-二甲基)乙二醇等,也可以將此等混合,較佳為(2-甲基)乙二醇、(2-乙基)乙二醇。Regarding the branched alkylene ether unit represented by the above general formula (4-1), if it is described as a diol, (2-methyl)ethylene glycol, (2-ethyl)ethylene glycol, (2 , 2-dimethyl) ethylene glycol, etc., and these may be mixed, and (2-methyl) ethylene glycol and (2-ethyl) ethylene glycol are preferred.

就上述通式(4-2)表示之分支伸烷基醚單元而言,若以二醇記載,可列舉(2-甲基)丙二醇、(3-甲基)丙二醇、(2-乙基)丙二醇、(3-乙基)三乙二醇、(2,2-二甲基)丙二醇(亦即新戊二醇)、(2,2-甲基乙基)丙二醇、(2,2-二乙基)丙二醇、(3,3-二甲基)丙二醇、(3,3-甲基乙基)丙二醇、(3,3-二乙基)丙二醇等,也可以將此等混合。Regarding the branched alkylene ether unit represented by the above general formula (4-2), if it is described as a diol, (2-methyl)propylene glycol, (3-methyl)propylene glycol, (2-ethyl) Propylene glycol, (3-ethyl) triethylene glycol, (2,2-dimethyl) propylene glycol (i.e. neopentyl glycol), (2,2-methylethyl) propylene glycol, (2,2-di Ethyl) propylene glycol, (3,3-dimethyl) propylene glycol, (3,3-methylethyl) propylene glycol, (3,3-diethyl) propylene glycol, etc. may also be mixed.

就上述通式(4-3)表示之分支伸烷基醚單元而言,若將其以二醇記載,可列舉(3-甲基)伸丁二醇、(4-甲基)伸丁二醇、(3-乙基)伸丁二醇、(4-乙基)伸丁二醇、(3,3-二甲基)伸丁二醇、(3,3-甲基乙基)伸丁二醇、(3,3-二乙基)伸丁二醇、(4,4-二甲基)伸丁二醇、(4,4-甲基乙基)伸丁二醇、(4,4-二乙基)伸丁二醇等,也可將它們混合,(3-甲基)伸丁二醇為較佳。Regarding the branched alkylene ether unit represented by the above general formula (4-3), if it is described as a diol, (3-methyl)butanediol, (4-methyl)butanediol, and Alcohol, (3-ethyl)butanediol, (4-ethyl)butanediol, (3,3-dimethyl)butanediol, (3,3-methylethyl)butanediol Glycol, (3,3-diethyl)butanediol, (4,4-dimethyl)butanediol, (4,4-methylethyl)butanediol, (4,4 -Diethyl)butylene glycol, etc., which may be mixed, and (3-methyl)butylene glycol is preferred.

就上述通式(4-4)表示之分支伸烷基醚單元而言,若將其以二醇記載,可列舉:(3-甲基)1,5-戊二醇、(4-甲基)1,5-戊二醇、(5-甲基)1,5-戊二醇、(3-乙基)1,5-戊二醇、(4-乙基)1,5-戊二醇、(5-乙基)1,5-戊二醇、(3,3-二甲基)1,5-戊二醇、(3,3-甲基乙基)1,5-戊二醇、(3,3-二乙基)1,5-戊二醇、(4,4-二甲基)1,5-戊二醇、(4,4-甲基乙基)1,5-戊二醇、(4,4-二乙基)1,5-戊二醇、(5,5-二甲基)1,5-戊二醇、(5,5-甲基乙基)1,5-戊二醇、(5,5-二乙基)1,5-戊二醇等,也可將它們混合。Regarding the branched alkylene ether unit represented by the above general formula (4-4), if it is described as a diol, (3-methyl)1,5-pentanediol, (4-methyl) ) 1,5-pentanediol, (5-methyl)1,5-pentanediol, (3-ethyl)1,5-pentanediol, (4-ethyl)1,5-pentanediol , (5-ethyl) 1,5-pentanediol, (3,3-dimethyl) 1,5-pentanediol, (3,3-methylethyl) 1,5-pentanediol, (3,3-Diethyl)1,5-pentanediol, (4,4-dimethyl)1,5-pentanediol, (4,4-methylethyl)1,5-pentanediol Alcohol, (4,4-diethyl)1,5-pentanediol, (5,5-dimethyl)1,5-pentanediol, (5,5-methylethyl)1,5- Pentylene glycol, (5,5-diethyl)1,5-pentanediol, etc., can also be mixed.

以上,係將構成分支伸烷基醚單元之通式(4-1)~(4-4)表示之單元簡便上以二醇為例來記載,但不限於此等二醇,也可為它們之環氧烷(alkylene oxide)、它們之聚醚形成性衍生物。Above, the units represented by the general formulas (4-1) to (4-4) constituting the branched alkylene ether units are described simply by taking diols as examples, but they are not limited to these diols, and they may also be used. The alkylene oxide and their polyether-forming derivatives.

若舉聚正丙二醇共聚物(B2)之較佳例,宜為由伸正丙醚單元與前述通式(4-2)表示之單元構成之共聚物較理想,尤其由三亞甲醚單元與3-甲基三亞甲醚單元構成之共聚物更理想。If a preferred example of the poly-n-propylene glycol copolymer (B2) is given, it is preferably a copolymer composed of n-propyl ether units and units represented by the aforementioned general formula (4-2), especially a copolymer composed of trimethylene ether units and 3- A copolymer composed of methyl trimethylene ether units is more desirable.

聚正丙二醇共聚物(B2)亦可以為無規共聚物、嵌段共聚物。The poly-n-propylene glycol copolymer (B2) may also be a random copolymer or a block copolymer.

聚正丙二醇共聚物(B2)之前述通式(3)表示之伸正丙醚單元(P1)與前述通式(4-1)~(4-4)表示之分支伸烷基醚單元(P2)之共聚合比率,按(P1)/(P2)之莫耳比計,較佳為95/5~5/95,更佳為93/7~40/60,又更佳為90/10~65/35,富含伸正丙醚單元(P1)更佳。 又,莫耳分率係使用1 H-NMR測定裝置,並使用氘化氯仿作為溶劑來測定。The n-propyl ether unit (P1) represented by the aforementioned general formula (3) of the poly-n-propylene glycol copolymer (B2) and the branched alkylene ether unit (P2) represented by the aforementioned general formulas (4-1) to (4-4) The copolymerization ratio is based on the molar ratio of (P1)/(P2), preferably 95/5 to 5/95, more preferably 93/7 to 40/60, and even more preferably 90/10 to 65 /35, it is better to be rich in n-propyl ether units (P1). In addition, the molar fraction was measured using a 1 H-NMR measuring device and deuterated chloroform as a solvent.

上述其中,特別理想的聚正丙二醇(B2),是無取代基之正丙二醇亦即丙二醇之均聚物。Among the above, the particularly desirable poly-n-propylene glycol (B2) is an unsubstituted n-propylene glycol, that is, a homopolymer of propylene glycol.

就上述聚正丙二醇(B2)而言,在結構中也可以含有來自1,4-丁二醇、甘油、山梨醇、苯二醇、雙酚A、環己烷二醇、螺二醇等多元醇之結構。聚伸烷基二醇聚合時藉由添加該等多元醇,能夠在主鏈中賦予該等有機基。尤佳可列舉甘油、山梨醇、雙酚A等。Regarding the above-mentioned poly-n-propylene glycol (B2), the structure may also contain multiple elements derived from 1,4-butanediol, glycerin, sorbitol, benzenediol, bisphenol A, cyclohexanediol, and spirodiol. The structure of alcohol. By adding these polyols during polymerization of polyalkylene glycol, these organic groups can be imparted to the main chain. Particularly preferably, glycerin, sorbitol, bisphenol A and the like can be cited.

結構中含有有機基之聚正丙二醇,例如: 聚正丙二醇甘油醚、 聚(2-甲基)正丙二醇甘油醚、 聚正丙二醇-聚(2-甲基)正丙二醇甘油醚、 聚正丙二醇-聚(2-乙基)聚正丙二醇甘油醚、 聚正丙二醇山梨醇醚、 聚(2-甲基)正丙二醇山梨醇醚、 聚正丙二醇-聚(2-甲基)乙二醇山梨醇醚、 雙酚A-雙(聚正丙二醇)醚、 雙酚A-雙(聚(2-甲基)正丙二醇)醚、雙酚A-雙(聚正丙二醇-聚(2-甲基)乙二醇)醚、 雙酚A-雙(聚正丙二醇-聚(2-乙基)聚正丙二醇)醚等為較佳例。Poly-n-propylene glycol with organic groups in the structure, such as: Polypropylene glycol glyceryl ether, Poly (2-methyl) n-propylene glycol glyceryl ether, Poly-n-propylene glycol-poly(2-methyl) n-propylene glycol glyceryl ether, Poly-n-propylene glycol-poly(2-ethyl) poly-n-propylene glycol glyceryl ether, Poly-n-propylene glycol sorbitol ether, Poly (2-methyl) n-propylene glycol sorbitol ether, Poly-n-propylene glycol-poly(2-methyl)ethylene glycol sorbitol ether, Bisphenol A-bis (poly-n-propylene glycol) ether, Bisphenol A-bis(poly(2-methyl) n-propylene glycol) ether, bisphenol A-bis(poly-n-propylene glycol-poly(2-methyl)ethylene glycol) ether, Bisphenol A-bis(poly-n-propylene glycol-poly(2-ethyl)poly-n-propylene glycol) ether and the like are preferred examples.

聚正丙二醇(B2)之重量平均分子量(Mw)為600~8000較理想,更佳為800以上,又更佳為1000以上,再更佳為6000以下,更佳為5000以下,尤佳為4000以下。重量平均分子量若超過上述上限,會有相容性降低的傾向。重量平均分子量若低於上述下限,則組成物之衝擊性降低。 又,重量平均分子量(Mw),係藉由凝膠滲透層析(GPC),以展開溶劑氯仿測定之聚苯乙烯換算分子量。 具體而言,使用東曹公司製高速GPC裝置「HLC-8320」作為GPC,以管柱:東曹公司製,HZ-M(4.6mm×150mm)×3根串列、溶離液:氯仿、聚苯乙烯換算分子量(重量平均分子量)求得之值。The weight average molecular weight (Mw) of poly-n-propylene glycol (B2) is preferably 600-8000, more preferably 800 or more, more preferably 1000 or more, still more preferably 6000 or less, more preferably 5000 or less, especially 4000 the following. If the weight average molecular weight exceeds the above upper limit, compatibility tends to decrease. If the weight average molecular weight is less than the above lower limit, the impact of the composition will decrease. In addition, the weight average molecular weight (Mw) is a polystyrene conversion molecular weight measured by gel permeation chromatography (GPC) with the developing solvent chloroform. Specifically, a high-speed GPC device "HLC-8320" manufactured by Tosoh Corporation was used as the GPC, with a column: manufactured by Tosoh Corporation, HZ-M (4.6mm×150mm)×3 tandem, lysate: chloroform, poly Value obtained by styrene conversion molecular weight (weight average molecular weight).

成為聚碳酸酯共聚物(B)之原料之單體之中,若舉碳酸酯前驅物之例,可以使用碳醯鹵(carbonyl halide)、碳酸酯等。又,碳酸酯前驅物可使用1種,也可將2種以上以任意之組合及比率併用。Among the monomers used as the raw material of the polycarbonate copolymer (B), if a carbonate precursor is given as an example, carbonyl halide, carbonate, etc. can be used. In addition, one type of carbonate precursor may be used, or two or more types may be used in any combination and ratio.

碳醯鹵具體而言例如:光氣;二羥基化合物之雙氯甲酸酯體、二羥基化合物之單氯甲酸酯體等鹵甲酸酯等。Specific examples of the carbamide are: phosgene; dichloroformate of dihydroxy compound, monochloroformate of dihydroxy compound, etc. haloformate, etc.

碳酸酯具體而言例如:碳酸二苯酯、碳酸二甲苯酯等碳酸二芳酯類;碳酸二甲酯、碳酸二乙酯等碳酸二烷酯類;二羥基化合物之雙碳酸酯體、二羥基化合物之單碳酸酯體、環狀碳酸酯等二羥基化合物之碳酸酯體等。Specific examples of carbonates include: diaryl carbonates such as diphenyl carbonate and xylenyl carbonate; dialkyl carbonates such as dimethyl carbonate and diethyl carbonate; dicarbonate esters of dihydroxy compounds, dihydroxy Monocarbonate body, cyclic carbonate and other dihydroxy compound carbonate body, etc.

聚碳酸酯共聚物(B)宜為以下之式(5)表示之雙酚A-聚正丙二醇共聚合聚碳酸酯尤佳。 [化5]

Figure 02_image009
式(5)中,m、n、l表示整數。The polycarbonate copolymer (B) is preferably a bisphenol A-poly-n-propylene glycol copolymerized polycarbonate represented by the following formula (5). [化5]
Figure 02_image009
In formula (5), m, n, and l represent integers.

聚碳酸酯共聚物(B)之製造方法無特殊限定,可以採用公知之任意的方法。若舉其例,可舉出界面聚合法、熔融酯交換法、吡啶法、環狀碳酸酯化合物之開環聚合法、預聚物之固相酯交換法等。該等之中,熔融酯交換法、界面聚合法較理想,更佳為熔融酯交換法。The production method of the polycarbonate copolymer (B) is not particularly limited, and any known method can be adopted. Examples include interfacial polymerization, melt transesterification, pyridine, ring-opening polymerization of cyclic carbonate compounds, and solid-phase transesterification of prepolymers. Among them, the melt transesterification method and the interfacial polymerization method are more preferable, and the melt transesterification method is more preferable.

聚碳酸酯共聚物(B)之重量平均分子量(Mw)為5000~40000較佳,更佳為6000以上,又更佳為7000以上,更佳為37000以下,再更佳為35000以下,尤佳為30000以下,25000以下最理想。重量平均分子量(Mw)若超過上述上限,會有相容性降低的傾向。重量平均分子量若低於上述下限,則成形時會有發生氣體之傾向。The weight average molecular weight (Mw) of the polycarbonate copolymer (B) is preferably 5,000 to 40,000, more preferably 6,000 or more, still more preferably 7,000 or more, more preferably 37,000 or less, still more preferably 35,000 or less, particularly preferably It is less than 30,000, preferably less than 25,000. If the weight average molecular weight (Mw) exceeds the above upper limit, compatibility tends to decrease. If the weight average molecular weight is lower than the above lower limit, there is a tendency for gas to be generated during molding.

聚碳酸酯共聚物(B)之重量平均分子量(Mw)之調整,可藉由選擇係共聚單體二醇原料之一之(B2)聚正丙二醇之Mw、碳酸酯前驅物之比率之調整、停止劑之添加、調整聚合時之溫度、壓力等,例如為了使熔融酯交換法中之Mw為大,可藉由調整單體原料比以使得為碳酸酯前驅物單體之碳酸二苯酯、與二醇單體之反應比接近1,並保持聚合溫度為高以使得副生苯酚容易從聚合系中除去,且使壓力儘可能為低,利用攪拌來積極進行界面更新等以進行。The weight average molecular weight (Mw) of the polycarbonate copolymer (B) can be adjusted by selecting one of the comonomer diol raw materials (B2) poly-n-propylene glycol Mw and the adjustment of the ratio of the carbonate precursor, The addition of the stopper, the adjustment of the temperature and pressure during the polymerization, for example, in order to increase the Mw in the melt transesterification method, the ratio of the monomer raw materials can be adjusted so that the diphenyl carbonate, the carbonate precursor monomer, The reaction ratio with the diol monomer is close to 1, and the polymerization temperature is kept high to make the by-product phenol easily removed from the polymerization system, and the pressure is as low as possible, and the interface is renewed actively by stirring.

又,聚碳酸酯共聚物(B)之重量平均分子量(Mw),係利用GPC,以展開溶劑氯仿測定之聚苯乙烯換算分子量。 具體而言,使用東曹公司製高速GPC裝置「HLC-8320」作為GPC,並使用管柱:東曹公司製、HZ-M(4.6mm×150mm)×3根串列、溶離液:氯仿、測定溫度:25℃、聚苯乙烯換算分子量(重量平均分子量)求得之值。In addition, the weight average molecular weight (Mw) of the polycarbonate copolymer (B) is a polystyrene conversion molecular weight measured by GPC using the developing solvent chloroform. Specifically, a high-speed GPC device "HLC-8320" manufactured by Tosoh Corporation was used as the GPC, and a column: manufactured by Tosoh Corporation, HZ-M (4.6mm×150mm)×3 tandem, eluate: chloroform, Measurement temperature: 25°C, a value obtained by polystyrene conversion molecular weight (weight average molecular weight).

本發明之聚碳酸酯樹脂組成物中,聚碳酸酯共聚物(B)之含量相對於聚碳酸酯樹脂(A)100質量份,為0.1~10質量份,較佳為0.15質量份以上,更佳為0.2質量份以上,較佳為7質量份以下,更佳為5質量份以下,又更佳為3質量份以下,尤佳為2質量份以下,最佳為1質量份以下。聚碳酸酯共聚物(B)之含量若是未達前述範圍之0.1質量份,則色相、耐熱變色性不足,超過10質量份時,則材料白濁,且喪失透明性。In the polycarbonate resin composition of the present invention, the content of the polycarbonate copolymer (B) relative to 100 parts by mass of the polycarbonate resin (A) is 0.1-10 parts by mass, preferably 0.15 parts by mass or more, more It is preferably 0.2 parts by mass or more, preferably 7 parts by mass or less, more preferably 5 parts by mass or less, still more preferably 3 parts by mass or less, particularly preferably 2 parts by mass or less, and most preferably 1 part by mass or less. If the content of the polycarbonate copolymer (B) is less than 0.1 part by mass in the aforementioned range, the hue and heat discoloration resistance will be insufficient, and if it exceeds 10 parts by mass, the material will become cloudy and lose transparency.

[聚碳酸酯樹脂(A)] 本發明使用之聚碳酸酯樹脂(A),只要是上述聚碳酸酯共聚物(B)以外者即可,並不特別限定,各種皆可使用。 聚碳酸酯樹脂,能分類為在碳酸鍵直接鍵結之碳為芳香族碳之芳香族聚碳酸酯樹脂、及為脂肪族碳之脂肪族聚碳酸酯樹脂,但都可以使用。其中,就聚碳酸酯樹脂(A)而言,考量耐熱性、機械物性、電特性等的觀點,芳香族聚碳酸酯樹脂較佳。[Polycarbonate resin (A)] The polycarbonate resin (A) used in the present invention is not particularly limited as long as it is other than the above-mentioned polycarbonate copolymer (B), and various types can be used. Polycarbonate resins can be classified into aromatic polycarbonate resins in which the carbon directly bonded to the carbonic acid bond is aromatic carbon, and aliphatic polycarbonate resins in which aliphatic carbon is used, but both can be used. Among them, the polycarbonate resin (A) is preferably an aromatic polycarbonate resin from the viewpoint of heat resistance, mechanical properties, electrical properties, and the like.

成為芳香族聚碳酸酯樹脂之原料之單體之中,若舉芳香族二羥基化合物之例,可舉: 1,2-二羥基苯、1,3-二羥基苯(亦即間苯二酚)、1,4-二羥基苯等二羥基苯類; 2,5-二羥基聯苯、2,2’-二羥基聯苯、4,4’-二羥基聯苯等二羥基聯苯類;Among the monomers that become the raw material of aromatic polycarbonate resins, for example, aromatic dihydroxy compounds, one can cite: Dihydroxybenzenes such as 1,2-dihydroxybenzene, 1,3-dihydroxybenzene (that is, resorcinol), and 1,4-dihydroxybenzene; Dihydroxybiphenyls such as 2,5-dihydroxybiphenyl, 2,2'-dihydroxybiphenyl, 4,4'-dihydroxybiphenyl, etc.;

2,2’-二羥基-1,1’-聯萘、1,2-二羥基萘、1,3-二羥基萘、2,3-二羥基萘、1,6-二羥基萘、2,6-二羥基萘、1,7-二羥基萘、2,7-二羥基萘等二羥基萘類;2,2'-Dihydroxy-1,1'-binaphthalene, 1,2-dihydroxynaphthalene, 1,3-dihydroxynaphthalene, 2,3-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2, Dihydroxy naphthalenes such as 6-dihydroxynaphthalene, 1,7-dihydroxynaphthalene, 2,7-dihydroxynaphthalene;

2,2’-二羥基二苯醚、3,3’-二羥基二苯醚、4,4’-二羥基二苯醚、4,4’-二羥基-3,3’-二甲基二苯醚、1,4-雙(3-羥基苯氧基)苯、1,3-雙(4-羥基苯氧基)苯等二羥基二芳醚類;2,2'-dihydroxydiphenyl ether, 3,3'-dihydroxydiphenyl ether, 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxy-3,3'-dimethyldiphenyl ether Dihydroxy diaryl ethers such as phenyl ether, 1,4-bis(3-hydroxyphenoxy)benzene, 1,3-bis(4-hydroxyphenoxy)benzene;

2,2-雙(4-羥基苯基)丙烷(亦即雙酚A)、 1,1-雙(4-羥基苯基)丙烷、 2,2-雙(3-甲基-4-羥基苯基)丙烷、 2,2-雙(3-甲氧基-4-羥基苯基)丙烷、 2-(4-羥基苯基)-2-(3-甲氧基-4-羥基苯基)丙烷、 1,1-雙(3-第三丁基-4-羥基苯基)丙烷、 2,2-雙(3,5-二甲基-4-羥基苯基)丙烷、 2,2-雙(3-環己基-4-羥基苯基)丙烷、 2-(4-羥基苯基)-2-(3-環己基-4-羥基苯基)丙烷、 α,α’-雙(4-羥基苯基)-1,4-二異丙基苯、 1,3-雙[2-(4-羥基苯基)-2-丙基]苯、 雙(4-羥基苯基)甲烷、 雙(4-羥基苯基)環己基甲烷、 雙(4-羥基苯基)苯基甲烷、 雙(4-羥基苯基)(4-丙烯基苯基)甲烷、 雙(4-羥基苯基)二苯基甲烷、 雙(4-羥基苯基)萘基甲烷、 1,1-雙(4-羥基苯基)乙烷、 1,1-雙(4-羥基苯基)-1-苯基乙烷、 1,1-雙(4-羥基苯基)-1-萘基乙烷、 1,1-雙(4-羥基苯基)丁烷、 2,2-雙(4-羥基苯基)丁烷、 2,2-雙(4-羥基苯基)戊烷、 1,1-雙(4-羥基苯基)己烷、 2,2-雙(4-羥基苯基)己烷、 1,1-雙(4-羥基苯基)辛烷、 2,2-雙(4-羥基苯基)辛烷、 4,4-雙(4-羥基苯基)庚烷、 2,2-雙(4-羥基苯基)壬烷、 1,1-雙(4-羥基苯基)癸烷、 1,1-雙(4-羥基苯基)十二烷、 等雙(羥基芳基)烷類;2,2-bis(4-hydroxyphenyl)propane (also known as bisphenol A), 1,1-bis(4-hydroxyphenyl)propane, 2,2-bis(3-methyl-4-hydroxyphenyl)propane, 2,2-bis(3-methoxy-4-hydroxyphenyl)propane, 2-(4-hydroxyphenyl)-2-(3-methoxy-4-hydroxyphenyl)propane, 1,1-bis(3-tert-butyl-4-hydroxyphenyl)propane, 2,2-bis(3,5-dimethyl-4-hydroxyphenyl)propane, 2,2-bis(3-cyclohexyl-4-hydroxyphenyl)propane, 2-(4-hydroxyphenyl)-2-(3-cyclohexyl-4-hydroxyphenyl)propane, α,α’-bis(4-hydroxyphenyl)-1,4-diisopropylbenzene, 1,3-bis[2-(4-hydroxyphenyl)-2-propyl]benzene, Bis(4-hydroxyphenyl)methane, Bis(4-hydroxyphenyl)cyclohexylmethane, Bis(4-hydroxyphenyl)phenylmethane, Bis(4-hydroxyphenyl)(4-propenylphenyl)methane, Bis(4-hydroxyphenyl)diphenylmethane, Bis (4-hydroxyphenyl) naphthyl methane, 1,1-bis(4-hydroxyphenyl)ethane, 1,1-bis(4-hydroxyphenyl)-1-phenylethane, 1,1-bis(4-hydroxyphenyl)-1-naphthylethane, 1,1-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)pentane, 1,1-bis(4-hydroxyphenyl)hexane, 2,2-bis(4-hydroxyphenyl)hexane, 1,1-bis(4-hydroxyphenyl)octane, 2,2-bis(4-hydroxyphenyl)octane, 4,4-bis(4-hydroxyphenyl)heptane, 2,2-bis(4-hydroxyphenyl)nonane, 1,1-bis(4-hydroxyphenyl)decane, 1,1-bis(4-hydroxyphenyl)dodecane, And other bis(hydroxyaryl)alkanes;

1,1-雙(4-羥基苯基)環戊烷、 1,1-雙(4-羥基苯基)環己烷、 1,1-雙(4-羥基苯基)-3,3-二甲基環己烷、 1,1-雙(4-羥基苯基)-3,4-二甲基環己烷、 1,1-雙(4-羥基苯基)-3,5-二甲基環己烷、 1,1-雙(4-羥基苯基)-3,3,5-三甲基環己烷、 1,1-雙(4-羥基-3,5-二甲基苯基)-3,3,5-三甲基環己烷、 1,1-雙(4-羥基苯基)-3-丙基-5-甲基環己烷、1,1-雙(4-羥基苯基)-3-第三丁基-環己烷、 1,1-雙(4-羥基苯基)-4-第三丁基-環己烷、 1,1-雙(4-羥基苯基)-3-苯基環己烷、 1,1-雙(4-羥基苯基)-4-苯基環己烷、 等雙(羥基芳基)環烷類;1,1-bis(4-hydroxyphenyl)cyclopentane, 1,1-bis(4-hydroxyphenyl)cyclohexane, 1,1-bis(4-hydroxyphenyl)-3,3-dimethylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3,4-dimethylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3,5-dimethylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane, 1,1-bis(4-hydroxy-3,5-dimethylphenyl)-3,3,5-trimethylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3-propyl-5-methylcyclohexane, 1,1-bis(4-hydroxyphenyl)-3-tert-butyl-cyclohexane, 1,1-bis(4-hydroxyphenyl)-4-tert-butyl-cyclohexane, 1,1-bis(4-hydroxyphenyl)-3-phenylcyclohexane, 1,1-bis(4-hydroxyphenyl)-4-phenylcyclohexane, And other bis(hydroxyaryl) cycloalkanes;

9,9-雙(4-羥基苯基)茀、 9,9-雙(4-羥基-3-甲基苯基)茀等含cardo結構之雙酚類;9,9-Bis(4-hydroxyphenyl)sulfuric acid, 9,9-Bis(4-hydroxy-3-methylphenyl)pyridine and other bisphenols containing cardo structure;

4,4’-二羥基二苯基硫醚、 4,4’-二羥基-3,3’-二甲基二苯基硫醚等二羥基二芳基硫醚類;4,4’-Dihydroxydiphenyl sulfide, Dihydroxy diaryl sulfides such as 4,4’-dihydroxy-3,3’-dimethyldiphenyl sulfide;

4,4’-二羥基二苯基亞碸、4,4’-二羥基-3,3’-二甲基二苯基亞碸等二羥基二芳基亞碸類;4,4’-dihydroxydiphenyl sulfene, 4,4’-dihydroxy-3,3’-dimethyldiphenyl sulfene and other dihydroxydiaryl sulfenes;

4,4’-二羥基二苯基碸、 4,4’-二羥基-3,3’-二甲基二苯基碸等二羥基二芳基碸類; 等。4,4’-Dihydroxydiphenyl sulfide, 4,4’-Dihydroxy-3,3’-dimethyldiphenyl sulfonate and other dihydroxydiaryl sulfonates; Wait.

該等之中,雙(羥基芳基)烷類較理想,其中雙(4-羥基苯基)烷類較理想,尤其考量耐衝擊性、耐熱性之觀點,2,2-雙(4-羥基苯基)丙烷(亦即雙酚A)為較佳。 又,芳香族二羥基化合物可使用1種,也可以將2種以上按任意之組合及比率併用。Among them, bis(hydroxyaryl)alkanes are more desirable, and bis(4-hydroxyphenyl)alkanes are more desirable, especially considering impact resistance and heat resistance. 2,2-bis(4-hydroxy Phenyl) propane (ie, bisphenol A) is preferred. In addition, one type of aromatic dihydroxy compound may be used, or two or more types may be used in any combination and ratio.

成為聚碳酸酯樹脂之原料之單體之中,若舉碳酸酯前驅物之例,可以使用碳醯鹵、碳酸酯等。又,碳酸酯前驅物可使用1種,也可將2種以上按任意之組合及比率併用。Among the monomers used as the raw material of the polycarbonate resin, carbon halides, carbonates, etc. can be used as examples of carbonate precursors. In addition, one type of carbonate precursor may be used, or two or more types may be used in any combination and ratio.

碳醯鹵具體而言例如:光氣;二羥基化合物之雙氯甲酸酯體、二羥基化合物之單氯甲酸酯體等鹵甲酸酯等。Specific examples of the carbamide are: phosgene; dichloroformate of dihydroxy compound, monochloroformate of dihydroxy compound, etc. haloformate, etc.

碳酸酯具體而言例如:碳酸二苯酯、碳酸二甲苯酯等碳酸二芳酯類;碳酸二甲酯、碳酸二乙酯等碳酸二烷酯類;二羥基化合物之雙碳酸酯體、二羥基化合物之單碳酸酯體、環狀碳酸酯等二羥基化合物之碳酸酯體等。Specific examples of carbonates include: diaryl carbonates such as diphenyl carbonate and xylenyl carbonate; dialkyl carbonates such as dimethyl carbonate and diethyl carbonate; dicarbonate esters of dihydroxy compounds, dihydroxy Monocarbonate body, cyclic carbonate and other dihydroxy compound carbonate body, etc.

聚碳酸酯共聚物(A)之製造方法無特殊限定,可以採用公知之任意的方法。若舉其例,可舉出界面聚合法、熔融酯交換法、吡啶法、環狀碳酸酯化合物之開環聚合法、預聚物之固相酯交換法等。該等之中,界面聚合法尤佳。The production method of the polycarbonate copolymer (A) is not particularly limited, and any known method can be adopted. Examples include interfacial polymerization, melt transesterification, pyridine, ring-opening polymerization of cyclic carbonate compounds, and solid-phase transesterification of prepolymers. Among these, the interfacial polymerization method is particularly preferred.

聚碳酸酯樹脂(A)之分子量,係使用二氯甲烷作為溶劑,利用溫度25℃測定之溶液黏度來換算得到的黏度平均分子量(Mv),10,000~26,000較佳,更佳為10,500以上,又更佳為11,000以上,尤佳為11,500以上,最佳為12,000以上,更佳為24,000以下,又更佳為20,000以下。黏度平均分子量藉由為上述範圍之下限值以上,能夠使本發明之聚碳酸酯樹脂組成物之機械強度更好,黏度平均分子量藉由為上述範圍之上限值以下,能夠抑制本發明之聚碳酸酯樹脂組成物之流動性下降並能予以改善,能提高成形加工性且容易進行薄壁成形加工。 又,也可以將黏度平均分子量不同的2種以上之聚碳酸酯樹脂混用,於此情形,也可以混合黏度平均分子量落在上述理想範圍外之聚碳酸酯樹脂。The molecular weight of the polycarbonate resin (A) is the viscosity average molecular weight (Mv) calculated by using dichloromethane as a solvent and the solution viscosity measured at a temperature of 25°C, preferably 10,000-26,000, more preferably 10,500 or more, and It is more preferably 11,000 or more, particularly preferably 11,500 or more, most preferably 12,000 or more, more preferably 24,000 or less, and still more preferably 20,000 or less. When the viscosity average molecular weight is above the lower limit of the above range, the mechanical strength of the polycarbonate resin composition of the present invention can be improved. When the viscosity average molecular weight is below the upper limit of the above range, the present invention can be suppressed. The fluidity of the polycarbonate resin composition is decreased and can be improved, the molding processability can be improved, and the thin-wall molding process can be easily performed. In addition, two or more types of polycarbonate resins having different viscosity average molecular weights may be mixed. In this case, polycarbonate resins having a viscosity average molecular weight outside the above-mentioned ideal range may also be mixed.

又,黏度平均分子量[Mv],係指使用二氯甲烷作為溶劑,使用烏氏黏度計求出於溫度25℃之極限黏度[η](單元dl/g),並由Schnell之黏度式,亦即,η=1.23×10-4 Mv0.83 算出之值。又,極限黏度[η],係指測定於各溶液濃度[C](g/dl)之比黏度[ηsp ],並依下式算出之值。 [數1]

Figure 02_image011
In addition, the viscosity average molecular weight [Mv] refers to the use of dichloromethane as a solvent, the Ubbelohde viscometer is used to obtain the ultimate viscosity [η] (unit dl/g) at a temperature of 25°C, and the viscosity formula of Schnell is also That is, η=1.23×10 -4 Mv 0.83 calculated value. In addition, the limiting viscosity [η] refers to the value of the specific viscosity [η sp ] measured at the concentration [C] (g/dl) of each solution and calculated according to the following formula. [Number 1]
Figure 02_image011

聚碳酸酯樹脂(A)之末端羥基濃度為任意,適當選擇來決定即可,通常為1,000ppm以下,較佳為800ppm以下,更佳為600ppm以下。藉此,能夠使聚碳酸酯樹脂之滯留熱安定性及色調更好。又,其下限,尤其是以熔融酯交換法製造之聚碳酸酯樹脂,通常為10ppm以上,較佳為30ppm以上,更佳為40ppm以上。藉此,能抑制分子量下降,並且使樹脂組成物之機械特性更好。The terminal hydroxyl group concentration of the polycarbonate resin (A) is arbitrary and may be appropriately selected and determined, and it is usually 1,000 ppm or less, preferably 800 ppm or less, and more preferably 600 ppm or less. Thereby, the retention heat stability and color tone of the polycarbonate resin can be improved. In addition, the lower limit, especially for the polycarbonate resin produced by the melt transesterification method, is usually 10 ppm or more, preferably 30 ppm or more, and more preferably 40 ppm or more. Thereby, the decrease in molecular weight can be suppressed, and the mechanical properties of the resin composition can be improved.

又,末端羥基濃度之單位,係將末端羥基之質量相對於聚碳酸酯樹脂(A)之質量以ppm表示。其測定方法,係利用四氯化鈦/乙酸法之比色定量(Macromol. Chem. 88 215(1965)記載的方法)。In addition, the unit of the concentration of the terminal hydroxyl group is expressed in ppm by the mass of the terminal hydroxyl group relative to the mass of the polycarbonate resin (A). The measurement method is colorimetric quantification using the titanium tetrachloride/acetic acid method (method described in Macromol. Chem. 88 215 (1965)).

又,為了達成成形品之外觀提升、流動性提升,聚碳酸酯樹脂(A)也可以含有聚碳酸酯寡聚物。此聚碳酸酯寡聚物之黏度平均分子量[Mv],通常為1,500以上,較佳為2,000以上,又,通常9,500以下,較佳為9,000以下。再者,含有之聚碳酸酯寡聚物,宜設為聚碳酸酯樹脂(包括聚碳酸酯寡聚物)之30質量%以下較佳。In addition, the polycarbonate resin (A) may contain a polycarbonate oligomer in order to improve the appearance and fluidity of the molded product. The viscosity average molecular weight [Mv] of the polycarbonate oligomer is usually 1,500 or more, preferably 2,000 or more, and usually 9,500 or less, preferably 9,000 or less. Furthermore, the polycarbonate oligomer contained is preferably 30% by mass or less of the polycarbonate resin (including the polycarbonate oligomer).

聚碳酸酯樹脂(A)不僅是原生原料,也可為由使用完畢的製品再生而成的聚碳酸酯樹脂(所謂經材料回收之聚碳酸酯樹脂)。 惟再生的碳酸酯樹脂,宜為聚碳酸酯樹脂(A)中之80質量%以下較佳,其中50質量%以下更佳。原因在於:再生之聚碳酸酯樹脂,受到熱劣化、經年劣化等劣化之可能性高,故若使用較前述範圍多量的如此的聚碳酸酯樹脂時,可能會使色相、機械物性下降。The polycarbonate resin (A) is not only a virgin raw material, but also a polycarbonate resin regenerated from a used product (so-called polycarbonate resin through material recycling). However, the recycled carbonate resin is preferably 80% by mass or less of the polycarbonate resin (A), and more preferably 50% by mass or less. The reason is that the recycled polycarbonate resin has a high possibility of being degraded by thermal deterioration, aging deterioration, etc. Therefore, if a larger amount of such polycarbonate resin than the aforementioned range is used, the hue and mechanical properties may decrease.

[磷系安定劑(C)] 本發明之聚碳酸酯樹脂組成物含有磷系安定劑(C)。藉由含有磷系安定劑,本發明之聚碳酸酯樹脂組成物之色相變得良好,進而耐熱變色性提高。 就磷系安定劑而言,可使用公知之任意者。舉具體例可列舉:磷酸、膦酸、亞磷酸、次膦酸、聚磷酸等磷之含氧酸;酸性焦磷酸鈉、酸性焦磷酸鉀、酸性焦磷酸鈣等酸性焦磷酸金屬鹽;磷酸鉀、磷酸鈉、磷酸銫、磷酸鋅等第1族或第2B族金屬之磷酸鹽;磷酸酯化合物、亞磷酸酯化合物、亞膦酸酯化合物等,亞磷酸酯化合物尤佳。藉由選擇亞磷酸酯化合物,能獲得有更高耐變色性及連續生產性之聚碳酸酯樹脂組成物。[Phosphorus stabilizer (C)] The polycarbonate resin composition of the present invention contains a phosphorus stabilizer (C). By containing the phosphorus stabilizer, the hue of the polycarbonate resin composition of the present invention becomes better, and the heat discoloration resistance is improved. As the phosphorus stabilizer, any known ones can be used. Specific examples include: phosphoric acid, phosphonic acid, phosphorous acid, phosphinic acid, polyphosphoric acid and other phosphorus-containing oxygen acids; acidic sodium pyrophosphate, acidic potassium pyrophosphate, acidic calcium pyrophosphate and other acidic pyrophosphate metal salts; potassium phosphate , Sodium phosphate, cesium phosphate, zinc phosphate and other Group 1 or Group 2B metal phosphates; phosphate compounds, phosphite compounds, phosphonite compounds, etc., phosphite compounds are particularly preferred. By selecting the phosphite compound, a polycarbonate resin composition with higher discoloration resistance and continuous productivity can be obtained.

在此,亞磷酸酯化合物係通式:P(OR)3 表示之3價之磷化合物,R表示1價或2價之有機基。 如此的亞磷酸酯化合物,例如:亞磷酸三苯酯、參(一壬基苯基)亞磷酸酯、參(一壬基/二壬基・苯基)亞磷酸酯、參(2,4-二-第三丁基苯基)亞磷酸酯、一辛基二苯基亞磷酸酯、二辛基一苯基亞磷酸酯、一癸基二苯基亞磷酸酯、二癸基一苯基亞磷酸酯、亞磷酸十三酯、亞磷酸三月桂酯、亞磷酸三硬脂酯、二硬脂基新戊四醇二亞磷酸酯、雙(2,4-二-第三丁基-4-甲基苯基)新戊四醇亞磷酸酯、雙(2,6-二-第三丁基苯基)辛基亞磷酸酯、2,2-亞甲基雙(4,6-二-第三丁基苯基)辛基亞磷酸酯、肆(2,4-二-第三丁基苯基)-4,4’-伸聯苯基-二亞磷酸酯、6-[3-(3-第三丁基-羥基-5-甲基苯基)丙氧基]-2,4,8,10-四-第三丁基二苯并[d,f][1,3,2]-二氧雜磷雜庚英等。Here, the phosphite compound is a trivalent phosphorus compound represented by P(OR) 3 , and R represents a monovalent or divalent organic group. Such phosphite compounds, for example: triphenyl phosphite, ginseng (monononylphenyl) phosphite, ginseng (monononyl/dinonyl·phenyl) phosphite, ginseng (2,4- Di-tert-butylphenyl) phosphite, monooctyl diphenyl phosphite, dioctyl monophenyl phosphite, monodecyl diphenyl phosphite, didecyl monophenyl phosphite Phosphate, tridecyl phosphite, trilauryl phosphite, tristearyl phosphite, distearyl neopentyl erythritol diphosphite, bis(2,4-di-tert-butyl-4- Methyl phenyl) neopentyl erythritol phosphite, bis(2,6-di-tert-butylphenyl) octyl phosphite, 2,2-methylene bis(4,6-di-th Tributylphenyl)octyl phosphite, Si (2,4-di-tert-butylphenyl)-4,4'-biphenyl-diphosphite, 6-[3-(3 -Tert-butyl-hydroxy-5-methylphenyl)propoxy]-2,4,8,10-tetra-tert-butyldibenzo[d,f][1,3,2]- Dioxaphosphazepine and so on.

如此的亞磷酸酯化合物之中,下式(1)或(2)表示之芳香族亞磷酸酯化合物因為本發明之聚碳酸酯樹脂組成物之耐熱變色性可有效地提高,較為理想。Among such phosphite compounds, the aromatic phosphite compound represented by the following formula (1) or (2) is preferable because the polycarbonate resin composition of the present invention can effectively improve the heat discoloration resistance.

[化6]

Figure 02_image013
式(1)中,R1 、R2 及R3 可各相同也可不同,表示碳數6以上30以下之芳基。[化6]
Figure 02_image013
In the formula (1), R 1 , R 2 and R 3 may be the same or different, and represent an aryl group having 6 to 30 carbon atoms.

[化7]

Figure 02_image015
式(2)中,R4 及R5 可各相同也可不同,表示碳數6以上30以下之芳基。[化7]
Figure 02_image015
In the formula (2), R 4 and R 5 may be the same or different, and represent an aryl group having 6 to 30 carbon atoms.

就上式(1)表示之亞磷酸酯化合物而言,其中亞磷酸三苯酯、參(一壬基苯基)亞磷酸酯、參(2,4-二-第三丁基苯基)亞磷酸酯等較理想,其中參(2,4-二-第三丁基苯基)亞磷酸酯更理想。如此的有機亞磷酸酯化合物,具體而言例如:ADEKA公司製「ADEKASTAB1178」、住友化學公司製「SUMILIZER TNP」、城北化學工業公司製「JP-351」、ADEKA公司製「ADEKASTAB2112」、BASF公司製「Irgafos 168」、城北化學工業公司製「JP-650」等。Regarding the phosphite compound represented by the above formula (1), triphenyl phosphite, ginseng (nonylphenyl) phosphite, ginseng (2,4-di-tert-butylphenyl) phosphite Phosphate etc. are more desirable, among which (2,4-di-tert-butylphenyl) phosphite is more desirable. Specific examples of such organic phosphite compounds include "ADEKASTAB1178" manufactured by ADEKA, "SUMILIZER TNP" manufactured by Sumitomo Chemical Co., Ltd., "JP-351" manufactured by Johoku Chemical Industry Co., Ltd., "ADEKASTAB2112" manufactured by ADEKA, BASF Corporation "Irgafos 168", "JP-650" manufactured by Seonghoku Chemical Industry Co., Ltd., etc.

就上式(2)表示之亞磷酸酯化合物而言,其中雙(2,4-二-第三丁基-4-甲基苯基)新戊四醇二亞磷酸酯、雙(2,6-二-第三丁基-4-甲基苯基)新戊四醇二亞磷酸酯、雙(2,4-二異丙苯基苯基)新戊四醇二亞磷酸酯之類之具新戊四醇二亞磷酸酯結構者尤佳。如此的有機亞磷酸酯化合物,具體而言例如:ADEKA公司製「ADEKASTAB PEP-24G」、「ADEKASTAB PEP-36」、Doverchemical公司製「Doverphos S-9228」等較理想。Regarding the phosphite compound represented by the above formula (2), bis(2,4-di-tert-butyl-4-methylphenyl) neopentylerythritol diphosphite, bis(2,6 -Di-tert-butyl-4-methylphenyl)neopentylerythritol diphosphite, bis(2,4-dicumylphenyl)neopentylerythritol diphosphite, etc. The structure of neopentylerythritol diphosphite is particularly preferred. Specific examples of such organic phosphite compounds include "ADEKASTAB PEP-24G" and "ADEKASTAB PEP-36" manufactured by ADEKA, and "Doverphos S-9228" manufactured by Doverchemical.

亞磷酸酯化合物之中,上式(2)表示之芳香族亞磷酸酯化合物因色相較優良,特別理想。 又,磷系安定劑可含有1種,也可以將2種以上按任意之組合及比率含有。Among the phosphite compounds, the aromatic phosphite compound represented by the above formula (2) is particularly desirable because of its excellent color. In addition, the phosphorus-based stabilizer may contain one kind, or two or more kinds in any combination and ratio.

磷系安定劑(C)之含量,相對於聚碳酸酯樹脂(A)100質量份為0.005~0.5質量份,較佳為0.007質量份以上,更佳為0.008質量份以上,尤佳為0.01質量份以上,較佳為0.4質量份以下,更佳為0.3質量份以下,又更佳為0.2質量份以下,尤佳為0.1質量份以下。磷系安定劑(C)之含量未達前述範圍之0.005質量份時,色相、耐熱變色性不足,磷系安定劑(C)之含量超過0.5質量份時,不僅耐熱變色性反而惡化,濕熱安定性也下降。The content of the phosphorus stabilizer (C) is 0.005 to 0.5 parts by mass relative to 100 parts by mass of the polycarbonate resin (A), preferably 0.007 parts by mass or more, more preferably 0.008 parts by mass or more, and particularly preferably 0.01 parts by mass Parts or more, preferably 0.4 parts by mass or less, more preferably 0.3 parts by mass or less, still more preferably 0.2 parts by mass or less, and particularly preferably 0.1 parts by mass or less. When the content of the phosphorus stabilizer (C) is less than 0.005 parts by mass of the aforementioned range, the hue and heat discoloration resistance are insufficient. When the content of the phosphorus stabilizer (C) exceeds 0.5 parts by mass, not only the heat discoloration resistance deteriorates, and the heat and heat stability is stable. Sex also declines.

[環氧化合物及/或氧雜環丁烷化合物(D)] 本發明之樹脂組成物,也宜含有環氧化合物及/或氧雜環丁烷化合物(D)。藉由含有環氧化合物及/或氧雜環丁烷化合物(D),能使耐熱變色性更好。環氧化合物及/或氧雜環丁烷化合物(D)之含量,相對於聚碳酸酯樹脂(A)100質量份為0.0005~0.2質量份較佳。[Epoxy compound and/or oxetane compound (D)] The resin composition of the present invention may also preferably contain an epoxy compound and/or an oxetane compound (D). By containing the epoxy compound and/or the oxetane compound (D), the heat discoloration resistance can be improved. The content of the epoxy compound and/or the oxetane compound (D) is preferably 0.0005 to 0.2 parts by mass relative to 100 parts by mass of the polycarbonate resin (A).

就環氧化合物而言,可使用1分子中有1個以上之環氧基的化合物。具體而言,苯基環氧丙醚、烯丙基環氧丙醚、第三丁基苯基環氧丙醚、3,4-環氧環己基甲基-3’,4’-環氧環己基羧酸酯、3,4-環氧-6-甲基環己基甲基-3’,4’-環氧-6’-甲基環己基羧酸酯、2,3-環氧環己基甲基-3’,4’-環氧環己基羧酸酯、4-(3,4-環氧-5-甲基環己基)丁基-3’,4’-環氧環己基羧酸酯、3,4-環氧環己基氧乙烯、環己基甲基3,4-環氧環己基羧酸酯、3,4-環氧-6-甲基環己基甲基-6’-甲基環己基羧酸酯、雙酚-A二環氧丙醚、四溴雙酚-A環氧丙醚、鄰苯二甲酸之二環氧丙酯、六氫鄰苯二甲酸之二環氧丙酯、雙環氧二環戊二烯基醚、雙環氧乙二醇、雙環氧環己基己二酸酯、丁二烯二環氧化物、四苯基乙烯環氧化物、環氧妥爾酸辛酯(octyl epoxy tallate)、環氧化聚丁二烯、3,4-二甲基-1,2-環氧環己烷、3,5-二甲基-1,2-環氧環己烷、3-甲基-5-第三丁基-1,2-環氧環己烷、十八基-2,2-二甲基-3,4-環氧環己基羧酸酯、N-丁基-2,2-二甲基-3,4-環氧環己基羧酸酯、環己基-2-甲基-3,4-環氧環己基羧酸酯、N-丁基-2-異丙基-3,4-環氧-5-甲基環己基羧酸酯、十八基-3,4-環氧環己基羧酸酯、2-乙基己基-3’,4’-環氧環己基羧酸酯、4,6-二甲基-2,3-環氧環己基-3’,4’-環氧環己基羧酸酯、4,5-環氧四氫鄰苯二甲酸酐、3-第三丁基-4,5-環氧四氫鄰苯二甲酸酐、4,5-環氧-順式-1,2-環己基二羧酸二乙酯、二正丁基-3-第三丁基-4,5-環氧-順式-1,2-環己基二羧酸酯、環氧化大豆油、環氧化亞麻仁油等為較理想例。As for the epoxy compound, a compound having one or more epoxy groups in one molecule can be used. Specifically, phenyl glycidyl ether, allyl glycidyl ether, tertiary butyl phenyl glycidyl ether, 3,4-epoxycyclohexylmethyl-3',4'-epoxy ring Hexyl carboxylate, 3,4-epoxy-6-methylcyclohexylmethyl-3',4'-epoxy-6'-methylcyclohexylcarboxylate, 2,3-epoxycyclohexylmethyl -3',4'-epoxycyclohexyl carboxylate, 4-(3,4-epoxy-5-methylcyclohexyl) butyl-3',4'-epoxycyclohexyl carboxylate, 3,4-Epoxycyclohexyloxyethylene, cyclohexylmethyl 3,4-epoxycyclohexyl carboxylate, 3,4-epoxy-6-methylcyclohexylmethyl-6'-methylcyclohexyl Carboxylic acid ester, bisphenol-A diglycidyl ether, tetrabromobisphenol-A glycidyl ether, diglycidyl phthalate, diglycidyl hexahydrophthalate, double Epoxy dicyclopentadienyl ether, diepoxyglycol, diepoxycyclohexyl adipate, butadiene diepoxide, tetraphenylethylene epoxide, octyl epoxy tallate ( octyl epoxy tallate), epoxidized polybutadiene, 3,4-dimethyl-1,2-epoxycyclohexane, 3,5-dimethyl-1,2-epoxycyclohexane, 3- Methyl-5-tert-butyl-1,2-epoxycyclohexane, octadecyl-2,2-dimethyl-3,4-epoxycyclohexyl carboxylate, N-butyl-2 ,2-Dimethyl-3,4-epoxycyclohexyl carboxylate, cyclohexyl-2-methyl-3,4-epoxycyclohexyl carboxylate, N-butyl-2-isopropyl- 3,4-Epoxy-5-methylcyclohexylcarboxylate, octadecyl-3,4-epoxycyclohexylcarboxylate, 2-ethylhexyl-3',4'-epoxycyclohexylcarboxylate Ester, 4,6-dimethyl-2,3-epoxycyclohexyl-3',4'-epoxycyclohexyl carboxylate, 4,5-epoxytetrahydrophthalic anhydride, 3- Tertiary butyl-4,5-epoxytetrahydrophthalic anhydride, 4,5-epoxy-cis-1,2-cyclohexyl dicarboxylic acid diethyl ester, di-n-butyl-3- Tributyl-4,5-epoxy-cis-1,2-cyclohexyl dicarboxylate, epoxidized soybean oil, epoxidized linseed oil, etc. are more ideal examples.

該等之中,脂環族環氧化合物較理想,尤其3,4-環氧環己基甲基-3’,4’-環氧環己基羧酸酯為較佳。Among them, alicyclic epoxy compounds are more desirable, and 3,4-epoxycyclohexylmethyl-3',4'-epoxycyclohexyl carboxylate is particularly preferred.

又,於單一末端或兩末端具有環氧基之聚伸烷基二醇衍生物亦可理想地使用。尤其兩末端具有環氧基之聚伸烷基二醇為較佳。In addition, polyalkylene glycol derivatives having epoxy groups at a single end or both ends can also be preferably used. In particular, polyalkylene glycol having epoxy groups at both ends is preferred.

結構中含有環氧基之聚伸烷基二醇衍生物,例如:聚乙二醇二環氧丙醚、聚(2-甲基)乙二醇二環氧丙醚、聚(2-乙基)乙二醇二環氧丙醚、聚伸丁二醇二環氧丙醚、聚乙二醇-聚(2-甲基)乙二醇二環氧丙醚、聚伸丁二醇-聚(2-甲基)乙二醇二環氧丙醚、聚伸丁二醇-聚(2-乙基)乙二醇二環氧丙醚等聚伸烷基二醇衍生物為較佳例。Polyalkylene glycol derivatives containing epoxy groups in the structure, for example: polyethylene glycol diglycidyl ether, poly(2-methyl)ethylene glycol diglycidyl ether, poly(2-ethyl) ) Ethylene glycol diglycidyl ether, polytetramethylene glycol diglycidyl ether, polyethylene glycol-poly(2-methyl)ethylene glycol diglycidyl ether, polytetramethylene glycol-poly( Polyalkylene glycol derivatives such as 2-methyl)ethylene glycol diglycidyl ether and polytetramethylene glycol-poly(2-ethyl)ethylene glycol diglycidyl ether are preferred examples.

環氧化合物可以單獨使用也可組合2種以上使用。The epoxy compound may be used alone or in combination of two or more kinds.

環氧化合物之理想含量,相對於聚碳酸酯樹脂(A)100質量份為0.0005~0.2質量份,更佳為0.001質量份以上,又更佳為0.003質量份以上,尤佳為0.005質量份以上,更佳為0.15質量份以下,又更佳為0.1質量份以下,尤佳為0.05質量份以下。環氧化合物之含量未達0.0005質量份時,色相、耐熱變色性易不理想,超過0.2質量份時,耐熱變色性反而易惡化,色相、濕熱安定性也易下降。The ideal content of the epoxy compound is 0.0005 to 0.2 parts by mass relative to 100 parts by mass of the polycarbonate resin (A), more preferably 0.001 parts by mass or more, still more preferably 0.003 parts by mass or more, and particularly preferably 0.005 parts by mass or more , More preferably 0.15 parts by mass or less, still more preferably 0.1 parts by mass or less, and particularly preferably 0.05 parts by mass or less. When the content of the epoxy compound is less than 0.0005 parts by mass, the hue and heat discoloration resistance tend to be unsatisfactory. When the content exceeds 0.2 parts by mass, the heat discoloration resistance tends to deteriorate, and the hue and moisture-heat stability tend to decrease.

氧雜環丁烷化合物只要是分子內有1個以上之氧雜環丁烷基之化合物皆能使用,分子中有1個氧雜環丁烷基之一氧雜環丁烷化合物及分子中有2個以上之氧雜環丁烷基之2官能以上之多氧雜環丁烷化合物皆可使用。 藉由含有氧雜環丁烷化合物,能夠使良好的色相及高程度之耐熱變色性更好。The oxetane compound can be used as long as it has more than one oxetanyl group in the molecule. There is one oxetanyl group in the molecule and one oxetane compound in the molecule. Polyoxetane compounds with two or more oxetanyl groups can be used. By containing an oxetane compound, it can make a good hue and a high degree of heat discoloration resistance better.

就一氧雜環丁烷化合物而言,下列通式(3)、(4)或(5)表示之化合物等為理想例。As far as monooxetane compounds are concerned, compounds represented by the following general formulas (3), (4) or (5), etc. are ideal examples.

[化8]

Figure 02_image017
[化9]
Figure 02_image019
式(3)~(5)中,R1 表示烷基,R2 表示烷基或苯基,R3 表示也可以有芳香環之2價有機基,n表示0或1。[化8]
Figure 02_image017
[化9]
Figure 02_image019
In formulas (3) to (5), R 1 represents an alkyl group, R 2 represents an alkyl group or a phenyl group, R 3 represents a divalent organic group that may have an aromatic ring, and n represents 0 or 1.

上述通式(3)、(4)及(5)中,R1 為烷基,較佳為碳數1~6之烷基,甲基或乙基較理想,尤佳為乙基。 又,R2 為烷基或苯基,較佳為碳數2~10之烷基,可為鏈狀之烷基、分支之烷基或脂環族烷基中任意者,或也可為烷基鏈中具醚鍵(醚系氧原子)之鏈狀或分支狀之烷基。R2 之具體例可舉出乙基、丙基、丁基、戊基、己基、庚基、辛基、2-乙基己基、壬基、癸基、3-氧戊基、環己基、苯基等。其中,R2 為2-乙基己基、苯基、環己基為較佳。In the above general formulas (3), (4) and (5), R 1 is an alkyl group, preferably an alkyl group having 1 to 6 carbon atoms, methyl or ethyl is more preferable, and ethyl is particularly preferable. In addition, R 2 is an alkyl group or a phenyl group, preferably an alkyl group having 2 to 10 carbon atoms, and may be any of a chain alkyl group, a branched alkyl group, or an alicyclic alkyl group, or it may be an alkyl group. A chain or branched alkyl group with ether bonds (ether-based oxygen atoms) in the base chain. Specific examples of R 2 include ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, 2-ethylhexyl, nonyl, decyl, 3-oxopentyl, cyclohexyl, benzene Base and so on. Among them, R 2 is preferably 2-ethylhexyl, phenyl, or cyclohexyl.

通式(3)之化合物之具體例可舉出3-羥基甲基-3-甲基氧雜環丁烷、3-羥基甲基-3-乙基氧雜環丁烷、3-羥基甲基-3-丙基氧雜環丁烷、3-羥基甲基-3-正丁基氧雜環丁烷、3-羥基甲基-3-丙基氧雜環丁烷等為理想例。其中,3-羥基甲基-3-甲基氧雜環丁烷、3-羥基甲基-3-乙基氧雜環丁烷等尤佳。 通式(4)之化合物之具體例,3-乙基-3-(2-乙基己氧基甲基)氧雜環丁烷等尤佳。Specific examples of the compound of general formula (3) include 3-hydroxymethyl-3-methyloxetane, 3-hydroxymethyl-3-ethyloxetane, 3-hydroxymethyl -3-propyloxetane, 3-hydroxymethyl-3-n-butyloxetane, 3-hydroxymethyl-3-propyloxetane, etc. are ideal examples. Among them, 3-hydroxymethyl-3-methyloxetane, 3-hydroxymethyl-3-ethyloxetane, etc. are particularly preferred. Specific examples of the compound of the general formula (4) are 3-ethyl-3-(2-ethylhexyloxymethyl)oxetane and the like.

通式(5)中,R3 為也可以有芳香環之2價有機基,其例可舉出伸乙基、伸丙基、伸丁基、伸新戊基、伸正戊基、伸正己基等碳數1~12之直鏈狀或分支狀之伸烷基、伸苯基、式:-CH2 -Ph-CH2 -或-CH2 -Ph-Ph-CH2 -(在此,Ph表示苯基)表示之2價基、氫化雙酚A殘基、氫化雙酚F殘基、氫化雙酚Z殘基、環己烷二甲醇殘基、三環癸烷二甲醇殘基等。In the general formula (5), R 3 is a divalent organic group that may also have an aromatic ring, and examples include ethylidene, propylidene, butylene, neopentyl, n-pentyl, and n-hexyl. Linear or branched alkylene and phenylene with carbon number 1-12, formula: -CH 2 -Ph-CH 2 -or -CH 2 -Ph-Ph-CH 2- (here, Ph It represents a divalent group represented by a phenyl group, a hydrogenated bisphenol A residue, a hydrogenated bisphenol F residue, a hydrogenated bisphenol Z residue, a cyclohexanedimethanol residue, a tricyclodecanedimethanol residue, and the like.

通式(5)之化合物之具體例可舉出:雙(3-甲基-3-環氧丙烷基甲基)醚、雙(3-乙基-3-環氧丙烷基甲基)醚、雙(3-丙基-3-環氧丙烷基甲基)醚、雙(3-丁基-3-環氧丙烷基甲基)醚、1,4-雙[(3-乙基-3-環氧丙烷基甲氧基)甲基]苯、3-乙基-3{[(3-乙基氧雜環丁烷-3-基)甲氧基]甲基}氧雜環丁烷、4,4’-雙[(3-乙基-3-環氧丙烷基)甲氧基甲基]聯苯、1,4-雙[(3-乙基-3-環氧丙烷基)甲氧基甲基]苯等為特佳例。Specific examples of the compound of the general formula (5) include: bis(3-methyl-3-glycidylmethyl)ether, bis(3-ethyl-3-glycidylmethyl)ether, Bis(3-propyl-3-glycidylmethyl)ether, bis(3-butyl-3-glycidylmethyl)ether, 1,4-bis[(3-ethyl-3- Glycidyl methoxy) methyl] benzene, 3-ethyl-3 {[(3-ethyloxetan-3-yl) methoxy] methyl} oxetane, 4 ,4'-Bis[(3-ethyl-3-glycidyl)methoxymethyl]biphenyl, 1,4-bis[(3-ethyl-3-glycidyl)methoxy Methyl]benzene and the like are particularly good examples.

氧雜環丁烷化合物可以單獨使用也可將2種以上組合使用。The oxetane compound may be used alone or in combination of two or more kinds.

含有氧雜環丁烷化合物時之含量,相對於聚碳酸酯樹脂(A)100質量份,較佳為0.0005~0.2質量份,更佳為0.001質量份以上,又更佳為0.003質量份以上,尤佳為0.005質量份以上,更佳為0.15質量以下,又更佳為0.1質量份以下,尤佳為0.05質量份以下。氧雜環丁烷化合物之含量未達0.0005質量份時,色相、耐熱變色性易不理想,超過0.2質量份時,耐熱變色性反而易惡化,成形時易產生氣體。The content when the oxetane compound is contained relative to 100 parts by mass of the polycarbonate resin (A) is preferably 0.0005 to 0.2 parts by mass, more preferably 0.001 parts by mass or more, and still more preferably 0.003 parts by mass or more, It is particularly preferably 0.005 parts by mass or more, more preferably 0.15 parts by mass or less, still more preferably 0.1 parts by mass or less, and particularly preferably 0.05 parts by mass or less. When the content of the oxetane compound is less than 0.0005 parts by mass, the hue and heat discoloration resistance are likely to be unsatisfactory, and when it exceeds 0.2 parts by mass, the heat discoloration resistance tends to deteriorate instead, and gas is likely to be generated during molding.

同時含有環氧化合物及氧雜環丁烷化合物亦為理想,兩者皆含有時,合計之含量相對於聚碳酸酯樹脂(A)100質量份為0.0005~0.2質量份較佳。It is also desirable to contain both an epoxy compound and an oxetane compound. When both are contained, the total content is preferably 0.0005 to 0.2 parts by mass relative to 100 parts by mass of the polycarbonate resin (A).

[聚伸烷基二醇] 本發明之樹脂組成物含有聚伸烷基二醇亦為理想。[Polyalkylene glycol] It is also desirable that the resin composition of the present invention contains polyalkylene glycol.

就聚伸烷基二醇化合物而言,具有下列通式(2)表示之直鏈伸烷基醚單元(P1)及選自下列通式(2A)~(2D)表示之單元中之分支伸烷基醚單元(P2)之聚伸烷基二醇共聚物(CP)為較佳例。As far as the polyalkylene glycol compound is concerned, it has a linear alkylene ether unit (P1) represented by the following general formula (2) and a branched extension selected from the units represented by the following general formulas (2A) to (2D) The polyalkylene glycol copolymer (CP) of the alkyl ether unit (P2) is a preferred example.

[化10]

Figure 02_image021
通式(2)中,t表示3~6之整數。[化10]
Figure 02_image021
In the general formula (2), t represents an integer of 3-6.

[化11]

Figure 02_image023
[化11]
Figure 02_image023

通式(2A)~(2D)中,R31 ~R40 各自獨立地表示氫原子或碳數1~3之烷基。通式(2A)~(2D)中,R31 ~R40 中之至少一者為碳數1~3之烷基。In the general formulas (2A) to (2D), R 31 to R 40 each independently represent a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. In the general formulas (2A) to (2D), at least one of R 31 to R 40 is an alkyl group having 1 to 3 carbon atoms.

就通式(2)表示之直鏈伸烷基醚單元(P1)而言,若將其以二醇記載,可舉t為3之丙二醇、t為4之伸丁二醇、t為5之1,5-戊二醇、t為6之1,6-己二醇。較佳為丙二醇、伸丁二醇,伸丁二醇尤佳。Regarding the linear alkylene ether unit (P1) represented by the general formula (2), if it is described as a diol, propylene glycol with t being 3, butylene glycol with t being 4, and butylene glycol with t being 5 1,5-pentanediol, t is 6, 1,6-hexanediol. Propylene glycol and butylene glycol are preferred, and butylene glycol is particularly preferred.

丙二醇(亦即正丙二醇),在工業上可藉由環氧乙烷的氫甲醯化獲得3-羥基丙醛,將其予以氫化之方法、或將丙烯醛(acrolein)水合而得到3-羥基丙醛,以Ni觸媒進行氫化之方法來製造。又,也可利用生物(Bio)法,使微生物還原甘油、葡萄糖、澱粉等來製造丙二醇。Propylene glycol (ie n-propylene glycol) can be industrially obtained by hydrogenation of ethylene oxide to obtain 3-hydroxypropionaldehyde, which is hydrogenated, or acrolein (acrolein) is hydrated to obtain 3-hydroxypropanal Propionaldehyde is produced by hydrogenation using Ni catalyst. In addition, the Bio method can also be used to produce propylene glycol by reducing glycerol, glucose, starch, etc. by microorganisms.

就通式(2A)表示之分支伸烷基醚單元而言,若將其以二醇記載,可舉出:(2-甲基)乙二醇(亦即丙二醇)、(2-乙基)乙二醇(亦即伸丁二醇)、(2,2-二甲基)乙二醇(亦即新戊二醇)等。Regarding the branched alkylene ether unit represented by the general formula (2A), if it is described as a diol, it can include: (2-methyl)ethylene glycol (that is, propylene glycol), (2-ethyl) Ethylene glycol (that is, butylene glycol), (2,2-dimethyl) ethylene glycol (that is, neopentyl glycol), etc.

就通式(2B)表示之分支伸烷基醚單元而言,若將其以二醇記載,可舉出:(2-甲基)丙二醇、(3-甲基)丙二醇、(2-乙基)丙二醇、(3-乙基)三乙二醇、(2,2-二甲基)丙二醇、(2,2-甲基乙基)丙二醇、(2,2-二乙基)丙二醇(亦即新戊二醇)、(3,3-二甲基)丙二醇、(3,3-甲基乙基)丙二醇、(3,3-二乙基)丙二醇等。Regarding the branched alkylene ether unit represented by the general formula (2B), if it is described as a diol, it may include: (2-methyl) propylene glycol, (3-methyl) propylene glycol, (2-ethyl) ) Propylene glycol, (3-ethyl) triethylene glycol, (2,2-dimethyl) propylene glycol, (2,2-methylethyl) propylene glycol, (2,2-diethyl) propylene glycol (i.e. Neopentyl glycol), (3,3-dimethyl)propanediol, (3,3-methylethyl)propanediol, (3,3-diethyl)propanediol, etc.

就通式(2C)表示之分支伸烷基醚單元而言,若將其以二醇記載,可舉出(3-甲基)伸丁二醇、(4-甲基)伸丁二醇、(3-乙基)伸丁二醇、(4-乙基)伸丁二醇、(3,3-二甲基)伸丁二醇、(3,3-甲基乙基)伸丁二醇、(3,3-二乙基)伸丁二醇、(4,4-二甲基)伸丁二醇、(4,4-甲基乙基)伸丁二醇、(4,4-二乙基)伸丁二醇等,(3-甲基)伸丁二醇為較佳。Regarding the branched alkylene ether unit represented by the general formula (2C), if it is described as a diol, (3-methyl) butylene glycol, (4-methyl) butylene glycol, (3-ethyl)butanediol, (4-ethyl)butanediol, (3,3-dimethyl)butanediol, (3,3-methylethyl)butanediol , (3,3-diethyl)butanediol, (4,4-dimethyl)butanediol, (4,4-methylethyl)butanediol, (4,4-di Ethyl) butylene glycol, etc., (3-methyl) butylene glycol is preferred.

就通式(2D)表示之分支伸烷基醚單元而言,若將其以二醇記載,可舉出(3-甲基)1,5-戊二醇、(4-甲基)1,5-戊二醇、(5-甲基)1,5-戊二醇、(3-乙基)1,5-戊二醇、(4-乙基)1,5-戊二醇、(5-乙基)1,5-戊二醇、(3,3-二甲基)1,5-戊二醇、(3,3-甲基乙基)1,5-戊二醇、(3,3-二乙基)1,5-戊二醇、(4,4-二甲基)1,5-戊二醇、(4,4-甲基乙基)1,5-戊二醇、(4,4-二乙基)1,5-戊二醇、(5,5-二甲基)1,5-戊二醇、(5,5-甲基乙基)1,5-戊二醇、(5,5-二乙基)1,5-戊二醇等。Regarding the branched alkylene ether unit represented by the general formula (2D), if it is described as a diol, (3-methyl)1,5-pentanediol, (4-methyl)1, 5-pentanediol, (5-methyl)1,5-pentanediol, (3-ethyl)1,5-pentanediol, (4-ethyl)1,5-pentanediol, (5 -Ethyl) 1,5-pentanediol, (3,3-dimethyl) 1,5-pentanediol, (3,3-methylethyl) 1,5-pentanediol, (3, 3-Diethyl)1,5-pentanediol, (4,4-dimethyl)1,5-pentanediol, (4,4-methylethyl)1,5-pentanediol, ( 4,4-Diethyl)1,5-pentanediol, (5,5-dimethyl)1,5-pentanediol, (5,5-methylethyl)1,5-pentanediol , (5,5-Diethyl)1,5-pentanediol, etc.

以上,係將構成分支伸烷基醚單元(P2)之通式(2A)~(2D)表示之單元簡便地以二醇為例來記載,但是不限於此等二醇,也可以為它們之環氧烷、它們之聚醚形成性衍生物。In the above, the units represented by the general formulas (2A) to (2D) constituting the branched alkylene ether unit (P2) are simply described using diols as examples, but they are not limited to these diols, and may be of them. Alkylene oxide and their polyether forming derivatives.

聚伸烷基二醇共聚物(CP)之較佳例,可舉出:由四亞甲醚(亦即伸丁二醇)單元與通式(2A)表示之單元構成之共聚物較理想,尤其由四亞甲醚(亦即伸丁二醇)單元與2-甲基伸乙醚(亦即丙二醇)單元及/或(2-乙基)乙二醇(亦即伸丁二醇)單元構成之共聚物為較佳。由四亞甲醚單元與2,2-二甲基三亞甲醚單元亦即新戊二醇醚單元構成之共聚物亦為理想。Preferred examples of polyalkylene glycol copolymers (CP) include: copolymers composed of tetramethylene ether (ie, butylene glycol) units and units represented by the general formula (2A) are more desirable. Especially composed of tetramethylene ether (i.e. butylene glycol) units and 2-methyl ethylene ether (i.e. propylene glycol) units and/or (2-ethyl) ethylene glycol (i.e. butylene glycol) units The copolymer is preferred. A copolymer composed of a tetramethylene ether unit and a 2,2-dimethyl trimethylene ether unit, that is, a neopentyl glycol ether unit, is also ideal.

製造具有直鏈伸烷基醚單元(P1)與分支伸烷基醚單元(P2)之聚伸烷基二醇共聚物(CP)之方法為公知,通常可藉由如上述,使用酸觸媒使二醇、環氧烷或其聚醚形成性衍生物縮聚以製造。The method for producing a polyalkylene glycol copolymer (CP) having a linear alkylene ether unit (P1) and a branched alkylene ether unit (P2) is well-known, and it is usually possible to use an acid catalyst as described above It is manufactured by polycondensation of glycol, alkylene oxide or its polyether-forming derivative.

聚伸烷基二醇共聚物(CP)也可為無規共聚物、嵌段共聚物。The polyalkylene glycol copolymer (CP) may also be a random copolymer or a block copolymer.

聚伸烷基二醇共聚物(CP)之末端基為羥基較佳。聚伸烷基二醇共聚物(CP),其單一末端或兩末端即使以烷醚、芳醚、芳烷醚、脂肪酸酯、芳酯等封端也不影響其性能表現,醚化物或酯化物同樣可使用。The terminal group of the polyalkylene glycol copolymer (CP) is preferably a hydroxyl group. Polyalkylene glycol copolymer (CP), even if its single or both ends are capped with alkyl ether, aryl ether, aralkyl ether, fatty acid ester, aryl ester, etc., its performance will not be affected. Ether compound or ester Compounds can also be used.

就構成烷醚之烷基而言,為直鏈狀或分支狀皆可,可舉出碳數1~22之烷基,例如甲基、乙基、丙基、丁基、辛基、月桂基、硬脂基等。烷醚可以舉聚伸烷基二醇之甲醚、乙醚、丁醚、月桂基醚、硬脂醚等為較理想例。Regarding the alkyl group constituting the alkyl ether, it can be linear or branched. Examples include alkyl groups with 1 to 22 carbon atoms, such as methyl, ethyl, propyl, butyl, octyl, and lauryl. , Stearyl etc. Alkyl ethers include methyl ether, diethyl ether, butyl ether, lauryl ether, stearyl ether, etc. of polyalkylene glycol as preferred examples.

構成芳醚之芳基較佳為碳數6~22,更佳為碳數6~12,又更佳為碳數6~10之芳基,例如苯基、甲苯基、萘基等,苯基、甲苯基等為較佳。芳烷基較佳為碳數7~23,更佳為碳數7~13,又更佳為碳數7~11之芳烷基,例如苄基、苯乙基等,苄基尤佳。The aryl group constituting the aryl ether is preferably an aryl group having 6 to 22 carbon atoms, more preferably 6 to 12 carbon atoms, and still more preferably an aryl group having 6 to 10 carbon atoms, such as phenyl, tolyl, naphthyl, etc., phenyl , Tolyl, etc. are preferred. The aralkyl group is preferably an aralkyl group having 7 to 23 carbon atoms, more preferably 7 to 13 carbon atoms, and still more preferably an aralkyl group having 7 to 11 carbon atoms, such as benzyl, phenethyl, etc., and benzyl is particularly preferred.

構成脂肪酸酯之脂肪酸為直鏈狀或分支狀皆可,可以為飽和脂肪酸也可以為不飽和脂肪酸。The fatty acid constituting the fatty acid ester may be linear or branched, and may be saturated fatty acid or unsaturated fatty acid.

構成脂肪酸酯之脂肪酸可舉出碳數1~22之1價或2價脂肪酸。1價飽和脂肪酸,例如:甲酸、乙酸、丙酸、丁酸、戊酸、己酸、庚酸、辛酸、癸酸、月桂酸、肉豆蔲酸、十五酸、棕櫚酸、十七酸、硬脂酸、十九酸、二十酸、二十二酸。1價之不飽和脂肪酸,例如:油酸、反油酸、亞麻油酸(linoleic acid)、次亞麻油酸(linolenic acid)、花生油酸等不飽和脂肪酸。碳數10以上之二價脂肪酸,例如:癸二酸、十一烷二酸、十二烷二酸、十四烷二酸、tapsia acid及癸烯二酸、十一烯二酸、十二烯二酸。Examples of fatty acids constituting fatty acid esters include monovalent or divalent fatty acids having 1 to 22 carbon atoms. Monovalent saturated fatty acids, such as formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, heptanoic acid, caprylic acid, capric acid, lauric acid, myristic acid, pentadecanoic acid, palmitic acid, heptadecanoic acid, Stearic acid, nonadenosic acid, arachidic acid, and behenic acid. Monovalent unsaturated fatty acids, for example: oleic acid, elaidic acid, linoleic acid, linolenic acid, arachidic acid and other unsaturated fatty acids. Divalent fatty acids with more than 10 carbon atoms, such as sebacic acid, undecanedioic acid, dodecanedioic acid, tetradecanedioic acid, tapsia acid and decanedioic acid, undecenedioic acid, dodecene Diacid.

構成芳酯之芳基,較佳為碳數6~22,更佳為碳數6~12,更佳為碳數6~10之芳基較理想,例如苯基、甲苯基、萘基等,苯基、甲苯基等為較佳。末端密封之基,即使是芳烷基,因和聚碳酸酯樹脂(A)呈良好的相容性,故可和芳基展現同樣的作用。芳烷基較佳為碳數7~23,更佳為碳數7~13,又更佳為碳數7~11之芳烷基較理想,例如苄基、苯乙基等,苄基尤佳。The aryl group constituting the aryl ester preferably has 6 to 22 carbon atoms, more preferably 6 to 12 carbon atoms, more preferably 6 to 10 carbon aryl groups, such as phenyl, tolyl, naphthyl, etc., Phenyl, tolyl, etc. are preferred. The terminal sealing group, even if it is an aralkyl group, has good compatibility with the polycarbonate resin (A), so it can exhibit the same effect as an aryl group. The aralkyl group preferably has 7 to 23 carbon atoms, more preferably 7 to 13 carbon atoms, and even more preferably an aralkyl group with 7 to 11 carbon atoms, such as benzyl, phenethyl, etc., benzyl is particularly preferred .

就聚伸烷基二醇共聚物(CP)而言,其中,由四亞甲醚單元與2-甲基伸乙醚單元構成之共聚物、由四亞甲醚單元與3-甲基四亞甲醚單元構成之共聚物、由四亞甲醚單元與2,2-二甲基三亞甲醚單元構成之共聚物尤佳。如此的聚伸烷基二醇共聚物之市售品,可舉出:日油公司製商品名「Polycerin DCB」、保土谷化學公司製商品名「PTG-L」、旭化成纖維公司製商品名「PTXG」等。Regarding the polyalkylene glycol copolymer (CP), the copolymer is composed of tetramethylene ether unit and 2-methylethylene ether unit, and is composed of tetramethylene ether unit and 3-methyltetramethylene ether. Copolymers composed of ether units, copolymers composed of tetramethylene ether units and 2,2-dimethyltrimethylene ether units are particularly preferred. Commercial products of such polyalkylene glycol copolymers include the product name "Polycerin DCB" manufactured by NOF Corporation, the product name "PTG-L" manufactured by Hodogaya Chemical Corporation, and the product name "PTG-L" manufactured by Asahi Kasei Textile Co., Ltd. PTXG" and so on.

由四亞甲醚單元與2,2-二甲基三亞甲醚單元構成之共聚物,也可利用日本特開2016-125038號公報記載的方法製造。A copolymer composed of a tetramethylene ether unit and a 2,2-dimethyltrimethylene ether unit can also be produced by the method described in Japanese Patent Application Laid-Open No. 2016-125038.

就聚伸烷基二醇化合物而言,下列通式(3A)表示之分支型聚伸烷基二醇化合物或下列通式(3B)表示之直鏈型聚伸烷基二醇化合物亦為理想例。下列通式(3A)表示之分支型聚伸烷基二醇化合物或下列通式(3B)表示之直鏈型聚伸烷基二醇化合物,也可為和其他共聚合成分之共聚物,但以均聚物為較佳。As for the polyalkylene glycol compound, a branched polyalkylene glycol compound represented by the following general formula (3A) or a linear polyalkylene glycol compound represented by the following general formula (3B) is also desirable example. The branched polyalkylene glycol compound represented by the following general formula (3A) or the linear polyalkylene glycol compound represented by the following general formula (3B) may also be a copolymer with other copolymerization components, but Homopolymers are preferred.

[化12]

Figure 02_image025
[化12]
Figure 02_image025

通式(3A)中,R表示碳數1~3之烷基。Q1 及Q2 各自獨立地表示氫原子、碳數1~23之脂肪族醯基、或碳數1~23之烷基。r表示5~400之整數。In the general formula (3A), R represents an alkyl group having 1 to 3 carbon atoms. Q 1 and Q 2 each independently represent a hydrogen atom, an aliphatic acyl group having 1 to 23 carbons, or an alkyl group having 1 to 23 carbons. r represents an integer of 5 to 400.

[化13]

Figure 02_image027
[化13]
Figure 02_image027

通式(3B)中,Q3 及Q4 各自獨立地表示氫原子、碳數2~23之脂肪族醯基或碳數1~23之烷基。p表示2~6之整數,q表示6~100之整數。In the general formula (3B), Q 3 and Q 4 each independently represent a hydrogen atom, an aliphatic acyl group having 2 to 23 carbons, or an alkyl group having 1 to 23 carbons. p represents an integer of 2-6, and q represents an integer of 6-100.

通式(3A)中,整數(聚合度)r為5~400,較佳為10~200,又更佳為15~100,尤佳為20~50。聚合度r未達5時,成形時之氣體產生量增多,可能因氣體導致成形不良,例如:未填充、氣體燒焦(gas burn)、轉印不良。聚合度r超過400時,會有無法充分獲得使本發明之丸粒之色相更好之效果之虞。In the general formula (3A), the integer (degree of polymerization) r is 5 to 400, preferably 10 to 200, more preferably 15 to 100, and particularly preferably 20 to 50. When the degree of polymerization r is less than 5, the amount of gas generated during molding increases, and the gas may cause molding defects, such as unfilled, gas burn, and poor transfer. When the polymerization degree r exceeds 400, there is a possibility that the effect of improving the hue of the pellets of the present invention may not be sufficiently obtained.

就分支型聚伸烷基二醇化合物而言,宜為通式(3A)中,Q1 、Q2 係氫原子且R係甲基之聚丙二醇(亦即聚(2-甲基)乙二醇)、R係乙基之聚伸丁二醇(亦即聚(2-乙基)乙二醇)較理想,尤佳為聚伸丁二醇(亦即聚(2-乙基)乙二醇)。As far as the branched polyalkylene glycol compound is concerned, it is preferably a polypropylene glycol in the general formula (3A) where Q 1 and Q 2 are hydrogen atoms and R is a methyl group (that is, poly(2-methyl)ethylene two Alcohol), R-based polytetramethylene glycol (ie, poly(2-ethyl) ethylene glycol) is ideal, and particularly preferably polytetramethylene glycol (ie, poly(2-ethyl) ethylene glycol) alcohol).

通式(3B)中,q(聚合度)為6~100之整數,較佳為8~90,更佳為10~80。聚合度q未達6時,成形時會產生氣體故不理想。聚合度q超過100時,相容性降低故不理想。In the general formula (3B), q (polymerization degree) is an integer of 6-100, preferably 8-90, more preferably 10-80. When the degree of polymerization q is less than 6, gas is generated during molding, which is undesirable. When the degree of polymerization q exceeds 100, the compatibility is lowered, which is undesirable.

就直鏈型聚伸烷基二醇化合物而言,可列舉通式(3B)中之Q3 及Q4 為氫原子且p為2之聚乙二醇、p為3之聚丙二醇、p為4之聚伸丁二醇、p為5之聚1,5-戊二醇、p為6之聚1,6-己二醇為理想例,更佳為聚丙二醇、聚伸丁二醇或其酯化物或醚化物。The linear polyalkylene glycol compound includes polyethylene glycol in which Q 3 and Q 4 in the general formula (3B) are hydrogen atoms and p is 2, polypropylene glycol in which p is 3, and p is Polytetramethylene glycol 4, poly-1,5-pentanediol whose p is 5, and poly-1,6-hexanediol whose p is 6 are ideal examples, more preferably polypropylene glycol, polytetramethylene glycol or Esterification or etherification.

就聚伸烷基二醇化合物而言,其單一末端或兩末端即使經脂肪酸或醇封端也不影響其性能展現,脂肪酸酯化物或醚化物同樣地可使用。因此通式(3A)、(3B)中之Q1 ~Q4 也可以為碳數1~23之脂肪族醯基或烷基。As far as the polyalkylene glycol compound is concerned, even if its single or both ends are blocked by fatty acids or alcohols, it does not affect its performance. Fatty acid esters or ethers can also be used. Therefore, Q 1 to Q 4 in the general formulas (3A) and (3B) may also be aliphatic acyl groups or alkyl groups having 1 to 23 carbon atoms.

就脂肪酸酯化物而言,直鏈狀或分支狀脂肪酸酯皆能使用。構成脂肪酸酯之脂肪酸,可為飽和脂肪酸也可為不飽和脂肪酸。一部分氫原子取代為羥基等取代基者也能夠使用。As far as fatty acid esters are concerned, either linear or branched fatty acid esters can be used. The fatty acid constituting the fatty acid ester may be a saturated fatty acid or an unsaturated fatty acid. Part of the hydrogen atoms can also be substituted with substituents such as hydroxyl groups.

作為構成脂肪酸酯之脂肪酸可列舉碳數1~23之1價或2價之脂肪酸。1價之飽和脂肪酸具體而言可列舉:甲酸、乙酸、丙酸、丁酸、戊酸、己酸、庚酸、辛酸、癸酸、月桂酸、肉豆蔲酸、十五基酸、棕櫚酸、十七酸、硬脂酸、十九酸、二十酸、二十二酸。1價之不飽和脂肪酸具體而言可列舉油酸、反油酸、亞麻油酸、次亞麻油酸、花生油酸等不飽和脂肪酸。碳數10以上之二價之脂肪酸具體而言可列舉癸二酸、十一烷二酸、十二烷二酸、十四烷二酸、tapsia acid及癸烯二酸、十一烯二酸、十二烯二酸。Examples of fatty acids constituting fatty acid esters include monovalent or divalent fatty acids having 1 to 23 carbon atoms. Specific examples of monovalent saturated fatty acids include formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, heptanoic acid, caprylic acid, capric acid, lauric acid, myristic acid, pentadecyl acid, and palmitic acid. , Seventeen acid, stearic acid, undecanoic acid, arachidic acid, behenic acid. Specific examples of monovalent unsaturated fatty acids include unsaturated fatty acids such as oleic acid, elaidic acid, linoleic acid, hypolinoleic acid, and arachidic acid. Specific examples of divalent fatty acids with carbon number 10 or more include sebacic acid, undecanedioic acid, dodecanedioic acid, tetradecanedioic acid, tapsia acid, decanedioic acid, undecenedioic acid, Dodecenedioic acid.

脂肪酸可使用1種或組合使用2種以上。脂肪酸也包括分子內有1個或多數個羥基之脂肪酸。The fatty acid can be used 1 type or in combination of 2 or more types. Fatty acids also include fatty acids with one or more hydroxyl groups in the molecule.

分支型聚伸烷基二醇之脂肪酸酯之理想具體例可列舉:通式(3A)中,R為甲基、Q1 及Q2 為碳數18之脂肪族醯基的聚丙二醇硬脂酸酯、R為甲基、Q1 及Q2 為碳數22之脂肪族醯基的聚丙二醇二十二酸酯。直鏈型聚伸烷基二醇之脂肪酸酯之理想具體例可舉出:聚伸烷基二醇單棕櫚酸酯、聚伸烷基二醇二棕櫚酸酯、聚伸烷基二醇單硬脂酸酯、聚伸烷基二醇二硬脂酸酯、聚伸烷基二醇(單棕櫚酸・單硬脂酸)酯、聚伸烷基二醇二十二酸酯等。Desirable specific examples of the fatty acid esters of branched polyalkylene glycols include: in the general formula (3A), R is a methyl group, and Q 1 and Q 2 are polypropylene glycol stearyl esters with a carbon number of 18 aliphatic groups. Polypropylene glycol behenate in which R is methyl, and Q 1 and Q 2 are aliphatic acyl groups with 22 carbon atoms. Desirable specific examples of the fatty acid ester of linear polyalkylene glycol include: polyalkylene glycol monopalmitate, polyalkylene glycol dipalmitate, polyalkylene glycol mono Stearate, polyalkylene glycol distearate, polyalkylene glycol (monopalmitic acid, monostearic acid) ester, polyalkylene glycol behenate, etc.

作為構成聚伸烷基二醇之烷醚之烷基為直鏈狀或分支狀皆可,例如甲基、乙基、丙基、丁基、辛基、月桂基、硬脂基等碳數1~23之烷基。聚伸烷基二醇化合物可列舉聚伸烷基二醇之烷基甲醚、乙醚、丁醚、月桂基醚、硬脂醚等為理想例。The alkyl group constituting the alkyl ether of the polyalkylene glycol can be linear or branched, such as methyl, ethyl, propyl, butyl, octyl, lauryl, stearyl, etc. Carbon number 1 ~23 of the alkyl group. As the polyalkylene glycol compound, alkyl methyl ether, diethyl ether, butyl ether, lauryl ether, stearyl ether and the like of polyalkylene glycol can be mentioned as ideal examples.

就通式(3A)表示之分支型聚伸烷基二醇化合物之市售品而言,可以舉出:日油公司製商品名「UNIOL D-1000」、「UNIOL PB-1000」等。Commercial products of the branched polyalkylene glycol compound represented by the general formula (3A) include the product names "UNIOL D-1000" and "UNIOL PB-1000" manufactured by NOF Corporation.

聚伸烷基二醇共聚物(CP)、通式(3A)表示之分支型聚伸烷基二醇化合物、通式(3B)表示之直鏈型聚伸烷基二醇化合物等聚伸烷基二醇化合物之數量平均分子量為200~5000較理想,更佳為300以上,又更佳為500以上,更佳為4000以下,更佳為3000以下,尤佳為2000以下,特佳為未達1000,最理想為800以下。數量平均分子量若超過上述上限,會有相容性降低的傾向。數量平均分子量若低於上述下限則成形時會有產生氣體的傾向。聚伸烷基二醇化合物之數量平均分子量,係依據依循JIS K1577測定之羥基價算出的數量平均分子量。Polyalkylene glycol copolymer (CP), branched polyalkylene glycol compound represented by general formula (3A), linear polyalkylene glycol compound represented by general formula (3B), etc. The number average molecular weight of the base diol compound is preferably 200 to 5000, more preferably 300 or more, still more preferably 500 or more, more preferably 4000 or less, more preferably 3000 or less, particularly preferably 2000 or less, particularly preferably no Up to 1000, ideally less than 800. If the number average molecular weight exceeds the above upper limit, compatibility tends to decrease. If the number average molecular weight is less than the above lower limit, there is a tendency for gas to be generated during molding. The number average molecular weight of the polyalkylene glycol compound is the number average molecular weight calculated based on the hydroxyl value measured in accordance with JIS K1577.

該等聚伸烷基二醇化合物可以單獨使用1種也可併用2種以上。These polyalkylene glycol compounds may be used individually by 1 type, and may use 2 or more types together.

本發明之樹脂組成物含有聚伸烷基二醇化合物時,其含量相對於聚碳酸酯樹脂(A)100質量份較佳為0.001~1.0質量份,更佳為0.01~0.8質量份,尤佳為0.1~0.5質量份。聚伸烷基二醇化合物之含量未達上述下限、超過上述上限,則獲得之成形品之色相有不佳的傾向When the resin composition of the present invention contains a polyalkylene glycol compound, its content relative to 100 parts by mass of the polycarbonate resin (A) is preferably 0.001 to 1.0 parts by mass, more preferably 0.01 to 0.8 parts by mass, and most preferably It is 0.1 to 0.5 parts by mass. The content of the polyalkylene glycol compound does not reach the above lower limit or exceeds the above upper limit, the resulting molded article tends to have poor hue

[脫模劑] 本發明之樹脂組成物含有脫模劑亦為理想。 脫模劑,例如:脂肪族羧酸、脂肪族羧酸與醇之酯、數量平均分子量200~15000之脂肪族烴化合物、聚矽氧烷系聚矽氧油等。[Release Agent] It is also desirable that the resin composition of the present invention contains a mold release agent. Release agents, such as: aliphatic carboxylic acids, esters of aliphatic carboxylic acids and alcohols, aliphatic hydrocarbon compounds with a number average molecular weight of 200 to 15,000, polysiloxane-based polysiloxane oils, etc.

脂肪族羧酸,例如:飽和或不飽和之脂肪族一元、二元或三元羧酸。在此,脂肪族羧酸也包括脂環族之羧酸。該等之中,理想脂肪族羧酸為碳數6~36之一價或二元羧酸,碳數6~36之脂肪族飽和一元羧酸又更佳。此脂肪族羧酸之具體例可列舉棕櫚酸、硬脂酸、己酸、癸酸、月桂酸、花生酸、二十二酸、二十四酸、二十六酸、三十酸、三十四酸、二十八酸、己二酸、壬二酸等。Aliphatic carboxylic acids, such as saturated or unsaturated aliphatic mono-, di- or tri-carboxylic acids. Here, aliphatic carboxylic acids also include alicyclic carboxylic acids. Among them, the ideal aliphatic carboxylic acid is a monovalent or divalent carboxylic acid having 6 to 36 carbon atoms, and an aliphatic saturated monovalent carboxylic acid having 6 to 36 carbon atoms is more preferable. Specific examples of this aliphatic carboxylic acid include palmitic acid, stearic acid, caproic acid, capric acid, lauric acid, arachidic acid, behenic acid, lignoceric acid, hexanoic acid, triacontan Tetraacid, octadecanoic acid, adipic acid, azelaic acid, etc.

脂肪族羧酸與醇之酯中的脂肪族羧酸,可以使用例如和前述脂肪族羧酸同樣者。另一方面,醇,例如:飽和或不飽和之一元或多元醇。該等醇也可以有氟原子、芳基等取代基。該等之中,碳數30以下之一元或多元之飽和醇較理想,碳數30以下之脂肪族飽和一元醇或脂肪族飽和多元醇又更佳。又,在此,脂肪族係以也包括脂環族化合物的用語使用。As the aliphatic carboxylic acid in the ester of aliphatic carboxylic acid and alcohol, for example, the same aliphatic carboxylic acid can be used. On the other hand, alcohols are, for example, saturated or unsaturated monohydric or polyhydric alcohols. These alcohols may have substituents such as a fluorine atom and an aryl group. Among them, mono- or polyvalent saturated alcohols with a carbon number of 30 or less are more preferable, and aliphatic saturated monohydric alcohols or aliphatic saturated polyols with a carbon number of 30 or less are more preferable. In addition, here, the aliphatic system is used in terms that also include alicyclic compounds.

該醇之具體例可列舉:辛醇、癸醇、十二醇、硬脂醇、二十二醇、乙二醇、二乙二醇、甘油、新戊四醇、2,2-二羥基全氟丙醇、新戊二醇、二(三羥甲基)丙烷、二新戊四醇等。Specific examples of the alcohol include: octanol, decyl alcohol, dodecanol, stearyl alcohol, behenyl alcohol, ethylene glycol, diethylene glycol, glycerin, neopentyl erythritol, 2,2-dihydroxy all Fluoropropanol, neopentyl glycol, di(trimethylol)propane, dineopentylerythritol, etc.

又,上述酯也可含有脂肪族羧酸及/或醇作為雜質。又,上述酯可為純物質,也可為多數化合物之混合物。再者,鍵結而構成一個酯的脂肪族羧酸及醇,可分別使用1種,也可將2種以上按任意之組合及比率併用。In addition, the above-mentioned ester may contain aliphatic carboxylic acid and/or alcohol as impurities. In addition, the above-mentioned ester may be a pure substance or a mixture of a plurality of compounds. In addition, the aliphatic carboxylic acid and alcohol which are bonded to form one ester may be used individually by 1 type, and may use 2 or more types together in arbitrary combinations and ratios.

脂肪族羧酸與醇之酯之具體例可舉出:蜜蠟(以棕櫚酸三十酯作為主成分之混合物)、硬脂酸硬脂酯、二十二酸二十二酯、二十二酸硬脂酯、單棕櫚酸甘油酯、單硬脂酸甘油酯、二硬脂酸甘油酯、三硬脂酸甘油酯、單棕櫚酸新戊四醇酯、單硬脂酸新戊四醇酯、二硬脂酸新戊四醇酯、三硬脂酸新戊四醇酯、四硬脂酸新戊四醇酯等。Specific examples of esters of aliphatic carboxylic acids and alcohols include: beeswax (a mixture with triacontan palmitate as the main component), stearyl stearate, behenyl behenate, and behenic acid Stearyl ester, glyceryl monopalmitate, glyceryl monostearate, glyceryl distearate, glyceryl tristearate, neopentyl erythritol monopalmitate, neopentyl erythritol monostearate , Neopentaerythritol Distearate, Neopentaerythritol Tristearate, Neopentaerythritol Tetrastearate, etc.

數量平均分子量200~15000之脂肪族烴,例如:流動石蠟、石蠟、微晶蠟、聚乙烯蠟、費托石蠟(Fischer-Tropsch wax)、碳數3~12之α-烯烴寡聚物等。又,在此,脂肪族烴也包括脂環族烴。又,該等烴也可經部分氧化。 該等之中,石蠟、聚乙烯蠟或聚乙烯蠟之部分氧化物較理想,石蠟、聚乙烯蠟又更佳。 又,前述脂肪族烴之數量平均分子量較佳為5000以下。 又,脂肪族烴可以為單一物質,但即使是構成成分、分子量互有差異者的混合物,只要主成分為上述範圍內即能使用。Aliphatic hydrocarbons with a number average molecular weight of 200 to 15,000, such as fluidized paraffin, paraffin, microcrystalline wax, polyethylene wax, Fischer-Tropsch wax, alpha-olefin oligomers with 3-12 carbons, etc. Here, aliphatic hydrocarbons also include alicyclic hydrocarbons. In addition, these hydrocarbons may also be partially oxidized. Among them, paraffin wax, polyethylene wax, or partial oxide of polyethylene wax is preferable, and paraffin wax and polyethylene wax are even more preferable. In addition, the number average molecular weight of the aforementioned aliphatic hydrocarbon is preferably 5,000 or less. In addition, the aliphatic hydrocarbon may be a single substance, but even a mixture of constituents and molecular weights that are different from each other can be used as long as the main component is within the above-mentioned range.

聚矽氧烷系聚矽氧油,例如:二甲基聚矽氧油、甲基苯基聚矽氧油、二苯基聚矽氧油、氟化烷基聚矽氧等。Polysiloxane based silicone oil, such as: dimethyl silicone oil, methyl phenyl silicone oil, diphenyl silicone oil, fluorinated alkyl silicone, etc.

又,上述脫模劑也可含有1種,也可按任意之組合及比率含有2種以上。Moreover, the said mold release agent may contain 1 type, and may contain 2 or more types by arbitrary combinations and ratios.

脫模劑之含量,相對於聚碳酸酯樹脂(A)100質量份通常為0.001質量份以上,較佳為0.01質量份以上,又,通常為2質量份以下,較佳為1質量份以下。脫模劑之含量未達前述範圍之下限值時,脫模性之效果有時不足,脫模劑之含量超過前述範圍之上限值時,可能出現耐水解性低落、射出成形時之模具污染等。The content of the release agent is usually 0.001 parts by mass or more, preferably 0.01 parts by mass or more, and usually 2 parts by mass or less, preferably 1 part by mass or less, relative to 100 parts by mass of the polycarbonate resin (A). When the content of the mold release agent does not reach the lower limit of the aforementioned range, the effect of mold release is sometimes insufficient. When the content of the mold release agent exceeds the upper limit of the aforementioned range, the hydrolysis resistance may decrease, and the mold during injection molding may occur. Pollution etc.

[添加劑等] 本發明之聚碳酸酯樹脂組成物,可以含有上述以外之其他添加劑,例如:抗氧化劑、紫外線吸收劑、螢光增白劑、顏料、染料、聚碳酸酯樹脂以外之其他聚合物、阻燃劑、耐衝擊改良劑、抗靜電劑、塑化劑、增溶劑等添加劑。該等添加劑可摻合一種或二種以上。 惟含有聚碳酸酯樹脂(A)及聚碳酸酯共聚物(B)以外之其他聚合物時,含量相對於聚碳酸酯樹脂(A)及聚碳酸酯共聚物(B)之合計100質量份為20質量份以下較佳,10質量份以下更佳,又更佳為5質量份以下,尤其3質量份以下較佳。[Additives etc.] The polycarbonate resin composition of the present invention may contain additives other than the above, such as antioxidants, ultraviolet absorbers, fluorescent brighteners, pigments, dyes, polymers other than polycarbonate resins, and flame retardants , Impact modifiers, antistatic agents, plasticizers, solubilizers and other additives. These additives can be blended with one kind or two or more kinds. However, when it contains polymers other than polycarbonate resin (A) and polycarbonate copolymer (B), the content is relative to 100 parts by mass of the total of polycarbonate resin (A) and polycarbonate copolymer (B) It is preferably 20 parts by mass or less, more preferably 10 parts by mass or less, still more preferably 5 parts by mass or less, and particularly preferably 3 parts by mass or less.

[聚碳酸酯樹脂組成物之製造方法] 本發明之聚碳酸酯樹脂組成物之製造方法無限制,可廣泛採用公知之聚碳酸酯樹脂組成物之製造方法,例如將聚碳酸酯樹脂(A)、聚碳酸酯共聚物(B)及磷系安定劑(C)、及視需要摻合之其他成分,使用例如滾動機、亨舍耳混合機等各種混合機預先混合後,再使用班伯里混合機、輥、Brabender、單軸混練擠壓機、雙軸混練擠壓機、捏揉等混合機進行熔融混練之方法。又,熔融混練之溫度無特殊限制,通常240~320℃之範圍。[Manufacturing method of polycarbonate resin composition] The production method of the polycarbonate resin composition of the present invention is not limited, and the known production methods of polycarbonate resin composition can be widely used, for example, polycarbonate resin (A), polycarbonate copolymer (B) and phosphorus It is a stabilizer (C), and other ingredients blended as necessary. After pre-mixing with various mixers such as rolling machines, Henschel mixers, etc., use Banbury mixers, rollers, Brabender, and single-shaft kneading and extruding. The method of melting and kneading by a mixer such as a press, a biaxial kneading extruder, and a kneading machine. In addition, the temperature of melt-kneading is not particularly limited, but it is usually in the range of 240 to 320°C.

[聚碳酸酯樹脂組成物] 本發明之聚碳酸酯樹脂組成物色相優異,故YI(黃變度)優異,300mm光徑長之初始YI值為較佳為25以下,且耐熱變色性優異,故於95℃保持1000小時後之300mm光徑長之YI值與初始YI值之差(ΔYI)較佳為6以下。 初始YI值更佳為24以下,更佳為22以下,又更佳為20以下。ΔYI更佳為5以下,又更佳為4以下。 又,初始YI值與ΔYI之測定,係於樹脂溫度340℃、模具溫度80℃將長光徑成形品(300mm×7mm×4mm)進行成形,於300mm之光徑長測定在C光源、2°視野條件下的YI值(初始YI值),然後測定於95℃保持1000小時後之YI值,求和初始YI值之差ΔYI。[Polycarbonate resin composition] The polycarbonate resin composition of the present invention is excellent in hue, so it is excellent in YI (yellow discoloration), the initial YI value of 300mm optical path length is preferably 25 or less, and the heat discoloration resistance is excellent, so after keeping at 95°C for 1000 hours The difference (ΔYI) between the YI value of the 300mm optical path length and the initial YI value is preferably 6 or less. The initial YI value is more preferably 24 or less, more preferably 22 or less, and still more preferably 20 or less. ΔYI is more preferably 5 or less, and still more preferably 4 or less. In addition, the initial YI value and ΔYI are measured by molding a long optical path molded product (300mm×7mm×4mm) at a resin temperature of 340°C and a mold temperature of 80°C, and measuring the optical path length of 300mm at C light source, 2° The YI value (initial YI value) under visual field conditions is then measured after being kept at 95°C for 1000 hours, and the difference ΔYI of the initial YI value is summed.

本發明之聚碳酸酯樹脂組成物,耐衝擊性優異,故基於ISO179之厚3mm之成形品之附缺口夏丕衝擊強度為較佳為25kJ/m2 以上,更佳為30kJ/m2 以上,又更佳為35kJ/m2 以上。The polycarbonate resin composition of the present invention has excellent impact resistance. Therefore, the notched Charpy impact strength of a 3mm thick molded article based on ISO179 is preferably 25kJ/m 2 or more, more preferably 30kJ/m 2 or more. More preferably, it is 35 kJ/m 2 or more.

又,本發明又更提供下列聚碳酸酯樹脂組成物。 亦即一種聚碳酸酯樹脂組成物,其特徵為:相對於聚碳酸酯樹脂(A)100質量份,含有0.001~0.5質量份之安定劑,300mm光徑長之初始YI值為25以下,於95℃保持1000小時後之300mm光徑長之YI值與初始YI值之差(ΔYI)為6以下。 初始YI值較佳為24以下,更佳為22以下,更佳為20以下。ΔYI較佳為5以下,更佳為4以下。 此時之安定劑為磷系安定劑較佳。磷系安定劑如上所述。 又,上述聚碳酸酯樹脂組成物,基於ISO179之厚3mm之成形品之附缺口夏丕衝擊強度為25kJ/m2 以上較佳,更佳為30kJ/m2 以上,又更佳為35kJ/m2 以上。In addition, the present invention further provides the following polycarbonate resin composition. That is, a polycarbonate resin composition characterized by containing 0.001 to 0.5 parts by mass of a stabilizer relative to 100 parts by mass of the polycarbonate resin (A), and an initial YI value of less than 25 for an optical path length of 300 mm. The difference (ΔYI) between the YI value of the 300mm optical path length and the initial YI value after being kept at 95°C for 1000 hours is 6 or less. The initial YI value is preferably 24 or less, more preferably 22 or less, and even more preferably 20 or less. ΔYI is preferably 5 or less, more preferably 4 or less. The stabilizer at this time is preferably a phosphorus stabilizer. The phosphorus stabilizer is as described above. Further, the polycarbonate resin composition, based on ISO179 attachment notch of 3mm thick molded article of the impact strength of summer Pi 25kJ / m 2 or more preferably, more preferably 30kJ / m 2 or more, and more preferably 35kJ / m 2 or more.

[光學零件] 本發明之聚碳酸酯樹脂組成物,可將上述聚碳酸酯樹脂組成物造粒成丸粒後以各種成形法成形來製造光學零件。也可不經由丸粒,將經擠壓機熔融混練之樹脂直接成形為光學零件。[Optical Parts] In the polycarbonate resin composition of the present invention, the above-mentioned polycarbonate resin composition can be pelletized into pellets and then molded by various molding methods to manufacture optical parts. It is also possible to directly shape the resin melted and kneaded by the extruder into optical parts without using pellets.

本發明之聚碳酸酯樹脂組成物,流動性、色相優異、成形時之氣體產生與模具污染極少,故特別適合利用射出成形法來成形光學零件,尤其易引起模具污染之薄壁之光學零件。射出成形時之樹脂溫度,尤其是薄壁成形品的情形,宜在比起一般適用於聚碳酸酯樹脂之射出成形的溫度即260~300℃高之樹脂溫度進行成形較佳,305~400℃之樹脂溫度為較佳。樹脂溫度為310℃以上更佳,315℃以上又更佳,320℃以上尤佳,390℃以下更理想。使用習知之聚碳酸酯樹脂組成物時,若為了將薄壁成形品予以成形而提高成形時之樹脂溫度,會有易產生成形品之黃變的問題,但藉由使用本發明之樹脂組成物,即使在上述溫度範圍也能製造出有良好的色相及高透明性之成形品,尤其薄壁之光學零件。 又,樹脂溫度,當直接測定有困難時係取桶設定溫度。The polycarbonate resin composition of the present invention has excellent fluidity, hue, and minimal gas generation and mold contamination during molding. Therefore, it is particularly suitable for molding optical parts by injection molding, especially thin-walled optical parts that are prone to mold contamination. The resin temperature during injection molding, especially in the case of thin-walled molded products, should be molded at a higher resin temperature than 260-300°C, which is generally suitable for polycarbonate resin injection molding, which is 305-400°C. The resin temperature is better. The resin temperature is more preferably 310°C or higher, even more preferably 315°C or higher, particularly preferably 320°C or higher, and more preferably 390°C or lower. When using a conventional polycarbonate resin composition, if the resin temperature during molding is increased in order to mold a thin-walled molded product, there is a problem that yellowing of the molded product is likely to occur. However, by using the resin composition of the present invention , Even in the above temperature range, molded products with good hue and high transparency can be produced, especially thin-walled optical parts. In addition, when it is difficult to directly measure the resin temperature, set the barrel temperature.

在此,薄壁成形品,通常指有壁厚為1mm以下,較佳為0.8mm以下,更佳為0.6mm以下之板狀部之成形品。在此,板狀部為平板也可曲板狀也可,可為平坦表面,也可表面有凹凸等,且剖面也可有傾斜面、也可為楔型剖面等。Here, a thin-walled molded product generally refers to a molded product having a plate-shaped portion with a wall thickness of 1 mm or less, preferably 0.8 mm or less, and more preferably 0.6 mm or less. Here, the plate-shaped portion may be a flat plate or a curved plate, and may be a flat surface, or the surface may have unevenness, etc., and the cross-section may have an inclined surface or a wedge-shaped cross-section.

光學零件可以列舉直接或間接利用LED、有機EL、白熱電燈泡、螢光燈、陰極管等光源的設備、器具之零件,可舉導光板、面發光體用構件等為代表例。 導光板,係用以將液晶背光單元、各種之顯示裝置、照明裝置之中的LED等光源之光進行導光,使從側面或背面等射入之光利用通常設於表面之凹凸來擴散,並出射均勻之光。其形狀通常為平板狀,表面可以有凹凸也可以沒有。 導光板之成形,通常,較佳係利用射出成形法、超高速射出成形法、射出壓縮成形法、熔融擠壓成形法(例如T模成形法)等來進行。 使用本發明之樹脂組成物成形之導光板,不會有白濁、透射率下降,可呈良好的色相及高透明性,且由於模具污染所致之成形不良少。Optical parts include parts of equipment and appliances that directly or indirectly use light sources such as LEDs, organic EL, incandescent light bulbs, fluorescent lamps, and cathode tubes. Typical examples include light guide plates and surface light-emitting members. The light guide plate is used to guide light from light sources such as LEDs in the liquid crystal backlight unit, various display devices, and lighting devices, so that the light entering from the side or back surface is diffused by the unevenness usually provided on the surface. And emit uniform light. The shape is usually flat, and the surface may or may not have irregularities. The forming of the light guide plate is usually preferably performed by injection molding method, ultra-high-speed injection molding method, injection compression molding method, melt extrusion molding method (for example, T-die molding method), etc. The light guide plate formed by using the resin composition of the present invention will not have white turbidity and decrease in transmittance, can exhibit good hue and high transparency, and has less molding defects due to mold contamination.

使用本發明之聚碳酸酯樹脂組成物之導光板,適合使用在液晶背光單元、各種之顯示裝置、照明裝置的領域。如此的裝置,例如行動電話、可攜式筆記本、網路書、平板電腦(slate PC)、平板電腦(tablet PC)、智慧手機、平板型終端等各種可攜式終端、照相機、時鐘、筆記電腦、各種顯示器、照明設備等。The light guide plate using the polycarbonate resin composition of the present invention is suitable for use in the fields of liquid crystal backlight units, various display devices, and lighting devices. Such devices, such as mobile phones, portable notebooks, Internet books, slate PCs, tablet PCs, smart phones, tablet terminals and other portable terminals, cameras, clocks, notebook computers , Various displays, lighting equipment, etc.

又,作為光學零件之形狀也可為薄膜或片,其具體例,例如導光薄膜等。In addition, the shape of the optical component may be a film or a sheet, and specific examples thereof include a light guide film.

又,作為光學零件,也宜為汽車或機車等車輛用前照燈(頭燈)或尾燈、霧燈等中之將來自LED等光源之光予以導光的光導、透鏡等,也宜用在它們。In addition, as optical parts, light guides, lenses, etc., which guide light from light sources such as LEDs, are also suitable for use in vehicle headlights (headlights) or taillights, fog lights, etc., for automobiles, locomotives, etc., and are also suitable for use in they.

使用了本發明之聚碳酸酯樹脂組成物之導光板,適合使用在液晶背光單元、各種之顯示裝置、照明裝置之領域。如此的裝置,例如行動電話、可攜式筆記本、網路書、平板電腦、平板電腦、智慧手機、平板型終端等各種可攜式終端、照相機、時鐘、筆記電腦、各種顯示器、照明設備等。 [實施例]The light guide plate using the polycarbonate resin composition of the present invention is suitable for use in the fields of liquid crystal backlight units, various display devices, and lighting devices. Such devices include various portable terminals such as mobile phones, portable notebooks, Internet books, tablet computers, tablet computers, smart phones, tablet terminals, cameras, clocks, notebook computers, various displays, lighting equipment, etc. [Example]

以下舉實施例針對本發明更具體說明。惟本發明不限於以下實施例而解釋。 以下之實施例及比較例使用之原料如表1。The following examples illustrate the present invention in more detail. However, the present invention is not limited to the following examples and explained. The raw materials used in the following examples and comparative examples are shown in Table 1.

[表1] 成分 簡稱   聚碳酸酯樹脂(A) A1

Figure 02_image029
以末端結構為以下表示之對第三丁基苯基之 雙酚A作為出發原料之界面聚合法獲得之芳香族聚碳酸酯樹脂 三菱工程塑膠公司製、商品名「H-4000F」 Mv:16,000 A2
Figure 02_image031
以末端結構為以下表示之對第三丁基苯基之 雙酚A作為出發原料之界面聚合法獲得之芳香族聚碳酸酯樹脂 三菱工程塑膠公司製、商品名「H-7000F」 Mv:14,000
A3
Figure 02_image033
以末端結構為以下表示之對第三辛基苯基之 雙酚A作為出發原料之界面聚合法獲得之芳香族聚碳酸酯樹脂 三菱瓦斯化學公司製、商品名「T-3700」 Mv:17,500
A4
Figure 02_image035
以末端結構為以下表示之對第三辛基苯基之 雙酚A作為出發原料之界面聚合法獲得之芳香族聚碳酸酯樹脂 三菱瓦斯化學公司製、商品名「T-3841」 Mv:13,500
聚碳酸酯共聚物(B) B1 製造例1製造之聚碳酸酯共聚物 雙酚A:聚正丙二醇=15質量%:85質量% Mw:15,400 B2 製造例2製造之聚碳酸酯共聚物 雙酚A:聚正丙二醇=15質量%:85質量% Mw:18,800 B3 製造例3製造之聚碳酸酯共聚物 雙酚A:聚正丙二醇=15質量%:85質量% Mw:22,800 B4 製造例4製造之聚碳酸酯共聚物 雙酚A:聚正丙二醇=15質量%:85質量% Mw:34,100 聚伸烷基二醇 X1 聚伸丁二醇 三菱化學公司製、商品名「PTMG3000」、Mw:11,900 X2 聚伸丁二醇 三菱化學公司製、商品名「PTMG1500」、Mw:5,400 X3 聚伸丁二醇 三菱化學公司製、商品名「PTMG650」、Mw:1,950 X4 聚正丙二醇 Allesa公司製、商品名「Velvetol H2000」、Mw:6,900 X5 聚丙二醇亦即聚(2-甲基)乙二醇 日油公司製、商品名「UNIOL D-2000」、Mw:3,200 X6 聚氧四亞甲基-聚氧丙二醇 亦即聚氧四亞甲基-聚氧(2-甲基)乙二醇 日油公司製、商品名「Polycerin DCB-2000」、Mw:4,500 其他 聚碳酸酯 共聚物 Y1 製造例5製造之聚碳酸酯共聚物 雙酚A:聚伸丁二醇=15質量%:85質量% Mw:22,800 磷系 安定劑(C) C1 雙(2,6-二-第三丁基-4-甲基苯基)新戊四醇二亞磷酸酯 ADEKA公司製、商品名「ADEKASTAB PEP-36」 C2 參(2,4-二ー第三丁基苯基)亞磷酸酯 ADEKA公司製、商品名「ADEKASTAB2112」 C3 雙(2,4-二異丙苯基苯基)新戊四醇二亞磷酸酯 Doverchemical公司製、商品名「Doverphos S-9228PC」 環氧或 氧雜環丁烷 化合物(D) D1 3,4-環氧環己基甲基-3’,4’-環氧環己烷羧酸酯 Daicel公司製、商品名「Celloxide 2021P」 D2 3-乙基-3{[(3-乙基氧雜環丁烷-3-基)甲氧基]甲基}氧雜環丁烷 東亞合成公司製、商品名「ARON OXETANE OXT- 221」 脫模劑(E) E1 甘油單硬脂酸酯 理研維他命公司製、商品名「RIKEMAL S-100A」 [Table 1] ingredient Abbreviation Polycarbonate resin (A) A1
Figure 02_image029
Aromatic polycarbonate resin obtained by the interfacial polymerization method using bisphenol A whose end structure is the following p-tert-butylphenyl group as the starting material, manufactured by Mitsubishi Engineering Plastics Co., Ltd., trade name "H-4000F" Mv: 16,000
A2
Figure 02_image031
Aromatic polycarbonate resin obtained by the interfacial polymerization method using bisphenol A whose terminal structure is the following p-tert-butylphenyl group as the starting material, manufactured by Mitsubishi Engineering Plastics Corporation, trade name "H-7000F" Mv: 14,000
A3
Figure 02_image033
An aromatic polycarbonate resin obtained by the interfacial polymerization method using bisphenol A whose terminal structure is the p-tertyl phenyl group shown below as the starting material, manufactured by Mitsubishi Gas Chemical Co., Ltd., trade name "T-3700" Mv: 17,500
A4
Figure 02_image035
Aromatic polycarbonate resin obtained by the interfacial polymerization method using bisphenol A whose terminal structure is the p-tertyl phenyl group shown below as the starting material, manufactured by Mitsubishi Gas Chemical Co., Ltd., trade name "T-3841" Mv: 13,500
Polycarbonate copolymer (B) B1 The polycarbonate copolymer bisphenol A produced in Production Example 1: Poly-n-propylene glycol = 15% by mass: 85% by mass Mw: 15,400 B2 Production Example 2 Polycarbonate copolymer Bisphenol A: Poly-n-propylene glycol = 15% by mass: 85% by mass Mw: 18,800 B3 Production Example 3 Polycarbonate copolymer bisphenol A: Poly-n-propylene glycol = 15% by mass: 85% by mass Mw: 22,800 B4 The polycarbonate copolymer bisphenol A produced in Production Example 4: Poly-n-propylene glycol = 15% by mass: 85% by mass Mw: 34,100 Polyalkylene glycol X1 Polytetramethylene glycol manufactured by Mitsubishi Chemical Corporation, trade name "PTMG3000", Mw: 11,900 X2 Polytetramethylene glycol manufactured by Mitsubishi Chemical Corporation, brand name "PTMG1500", Mw: 5,400 X3 Polytetramethylene glycol manufactured by Mitsubishi Chemical Corporation, trade name "PTMG650", Mw: 1,950 X4 Polypropylene glycol manufactured by Allesa, trade name "Velvetol H2000", Mw: 6,900 X5 Polypropylene glycol, also known as poly(2-methyl)ethylene glycol, manufactured by NOF Corporation, trade name "UNIOL D-2000", Mw: 3,200 X6 Polyoxytetramethylene-polyoxypropylene glycol, also known as polyoxytetramethylene-polyoxy(2-methyl)ethylene glycol, manufactured by NOF Corporation, trade name "Polycerin DCB-2000", Mw: 4,500 Other polycarbonate copolymers Y1 Production Example 5 Polycarbonate copolymer bisphenol A: polytetramethylene glycol = 15% by mass: 85% by mass Mw: 22,800 Phosphorus stabilizer (C) C1 Bis(2,6-di-tert-butyl-4-methylphenyl)neopentylerythritol diphosphite manufactured by ADEKA Corporation, trade name "ADEKASTAB PEP-36" C2 Ginseng (2,4-di-tert-butylphenyl) phosphite manufactured by ADEKA Corporation, trade name "ADEKASTAB2112" C3 Bis(2,4-dicumylphenyl)neopentylerythritol diphosphite manufactured by Doverchemical Co., trade name "Doverphos S-9228PC" Epoxy or oxetane compound (D) D1 3,4-Epoxycyclohexylmethyl-3',4'-epoxycyclohexanecarboxylate manufactured by Daicel Corporation, trade name "Celloxide 2021P" D2 3-Ethyl-3{[(3-ethyloxetane-3-yl)methoxy]methyl}oxetane manufactured by Toagosei Co., Ltd., trade name "ARON OXETANE OXT - 221" Release agent (E) E1 Glycerol monostearate manufactured by Riken Vitamin Co., brand name "RIKEMAL S-100A"

又,上述表1中,聚碳酸酯共聚物(B1)~(B4)、其他聚碳酸酯共聚物(Y1),係依以下之製造例1~5製造。 [聚碳酸酯共聚物(B1)之製造例1] 於配備1L三口燒瓶之聚合裝置,添加85質量%相當量之作為聚正丙二醇(亦即聚丙二醇)之ALLESSA公司製之商品名「VELVETOL H500」(Mw:1700)、15質量%相當量之雙酚A、相對於二醇按莫耳比計為1.16之碳酸二苯酯。添加就二醇1mol為11μmol(就Cs而言)之作為觸媒之Cs2 CO3 水溶液。使系內乾燥1小時後,以氮氣將聚合裝置內復壓。復壓後的聚合裝置浸於油浴的時點起作為聚合開始,依下列表2所示之升溫減壓程式進行,於最終溫度217℃、真空泵浦全真空(F.V.)為0.13kPaA以下之減壓條件下保持,於聚合開始算起140分鐘作為聚合結束。 獲得之雙酚A-聚正丙二醇-聚碳酸酯共聚物(B1)之重量平均分子量(Mw)為15,400。In addition, in Table 1 above, the polycarbonate copolymers (B1) to (B4) and other polycarbonate copolymers (Y1) were manufactured in accordance with the following manufacturing examples 1 to 5. [Production Example 1 of Polycarbonate Copolymer (B1)] In a polymerization device equipped with a 1L three-necked flask, an equivalent of 85% by mass was added as poly-n-propylene glycol (ie, polypropylene glycol) manufactured by ALLESSA under the trade name "VELVETOL H500""(Mw: 1700), 15% by mass equivalent of bisphenol A, 1.16 diphenyl carbonate in molar ratio to diol. An aqueous solution of Cs 2 CO 3 as a catalyst with 1 mol of diol being 11 μmol (in terms of Cs) was added. After the system was dried for 1 hour, the pressure in the polymerization apparatus was recompressed with nitrogen. After the recompression, the polymerization device is immersed in the oil bath as the start of the polymerization, and proceed according to the heating and decompression program shown in Table 2 below. The final temperature is 217°C and the vacuum pump full vacuum (FV) is reduced to less than 0.13kPaA. Keep under the conditions, and 140 minutes from the start of the polymerization is regarded as the end of the polymerization. The weight average molecular weight (Mw) of the obtained bisphenol A-poly-n-propylene glycol-polycarbonate copolymer (B1) was 15,400.

[表2] 時間 (min) 設定溫度 (℃) 設定壓力 (kPaA) 0 200 97 10 200 → 217 97 → 27 20   27 → 24 30   24 → 20 40   20 → 17 50   17 → 13 60   13 → 6 70   6 → 0 140 結束   [Table 2] Time (min) Set temperature (℃) Set pressure (kPaA) 0 200 97 10 200 → 217 97 → 27 20 27 → 24 30 24 → 20 40 20 → 17 50 17 → 13 60 13 → 6 70 6 → 0 140 the end

[聚碳酸酯共聚物(B2)之製造例2] 於配備1L三口燒瓶之聚合裝置,添加85質量%相當量之作為聚正丙二醇(亦即聚丙二醇)之ALLESSA公司製之商品名「VELVETOL H500」(Mw:1700)、15質量%相當量之雙酚A、相對於二醇按莫耳比計為1.11之碳酸二苯酯。添加就二醇1mol為5.0μmol(就Cs而言)之作為觸媒之Cs2 CO3 水溶液。使系內乾燥1小時後,以氮氣將聚合裝置內復壓。復壓後的聚合裝置浸於油浴的時點起作為聚合開始,依下列表3所示之升溫減壓程式進行,於最終溫度217℃、真空泵浦全真空(F.V.)為0.13kPaA以下之減壓條件下保持,於聚合開始算起320分鐘作為聚合結束。 獲得之雙酚A-聚正丙二醇-聚碳酸酯共聚物(B2)之重量平均分子量(Mw)為18,800。[Production Example 2 of Polycarbonate Copolymer (B2)] In a polymerization device equipped with a 1L three-necked flask, an equivalent of 85% by mass was added as poly-n-propylene glycol (ie, polypropylene glycol) manufactured by ALLESSA under the trade name "VELVETOL H500""(Mw: 1700), 15% by mass equivalent of bisphenol A, and 1.11 diphenyl carbonate in molar ratio to diol. An aqueous solution of Cs 2 CO 3 that is 5.0 μmol (in terms of Cs) for 1 mol of diol is added as a catalyst. After the system was dried for 1 hour, the pressure in the polymerization apparatus was recompressed with nitrogen. After the recompression, the polymerization device is immersed in the oil bath as the start of polymerization, and proceed according to the heating and decompression program shown in Table 3 below. The final temperature is 217°C and the vacuum pump full vacuum (FV) is reduced to 0.13kPaA or less. The conditions were maintained, and 320 minutes from the start of the polymerization was regarded as the end of the polymerization. The weight average molecular weight (Mw) of the obtained bisphenol A-poly-n-propylene glycol-polycarbonate copolymer (B2) was 18,800.

[表3] 時間 (min) 設定溫度 (℃) 設定壓力 (kPaA) 0 200 97 10 200 → 217 97 → 27 80   27 → 24 150   24 → 20 190   20 → 17 210   17 → 13 230   13 → 6 250   6 → 0 320 結束   [table 3] Time (min) Set temperature (℃) Set pressure (kPaA) 0 200 97 10 200 → 217 97 → 27 80 27 → 24 150 24 → 20 190 20 → 17 210 17 → 13 230 13 → 6 250 6 → 0 320 the end

[聚碳酸酯共聚物(B3)之製造例3] 於配備1L三口燒瓶之聚合裝置,添加85質量%相當量之作為聚正丙二醇(亦即聚丙二醇)之ALLESSA公司製之商品名「VELVETOL H500」(Mw:1700)、15質量%相當量之雙酚A、相對於二醇按莫耳比計為1.10之碳酸二苯酯。添加就二醇1mol為4.9μmol(就Cs而言)之作為觸媒之Cs2 CO3 水溶液。使系內乾燥1小時後,以氮氣將聚合裝置內復壓。復壓後的聚合裝置浸於油浴的時點起作為聚合開始,依下列表4所示之升溫減壓程式進行,於最終溫度217℃、真空泵浦全真空(F.V.)為0.13kPaA以下之減壓條件下保持,於聚合開始算起350分鐘作為聚合結束。 獲得之雙酚A-聚正丙二醇-聚碳酸酯共聚物(B3)之重量平均分子量(Mw)為22,800。[Manufacturing Example 3 of Polycarbonate Copolymer (B3)] In a polymerization device equipped with a 1L three-necked flask, an equivalent of 85% by mass was added as poly-n-propylene glycol (ie, polypropylene glycol) manufactured by ALLESSA under the trade name "VELVETOL H500""(Mw: 1700), 15% by mass equivalent of bisphenol A, and 1.10 diphenyl carbonate in molar ratio to diol. An aqueous solution of Cs 2 CO 3 that is 4.9 μmol (in terms of Cs) for 1 mol of diol is added as a catalyst. After the system was dried for 1 hour, the pressure in the polymerization apparatus was recompressed with nitrogen. After the recompression, the polymerization device is immersed in the oil bath as the start of polymerization, and proceed according to the heating and decompression program shown in Table 4 below. The final temperature is 217°C and the vacuum pump full vacuum (FV) is reduced to 0.13kPaA or less. The conditions were maintained, and 350 minutes from the start of the polymerization was regarded as the end of the polymerization. The weight average molecular weight (Mw) of the obtained bisphenol A-poly-n-propylene glycol-polycarbonate copolymer (B3) was 22,800.

[表4] 時間 (min) 設定溫度 (℃) 設定壓力 (kPaA) 0 200 97 10 200 → 217 97 → 27 80   27 → 24 170   24 → 20 210   20 → 17 230   17 → 13 260   13 → 6 280   6 → 0 350 結束   [Table 4] Time (min) Set temperature (℃) Set pressure (kPaA) 0 200 97 10 200 → 217 97 → 27 80 27 → 24 170 24 → 20 210 20 → 17 230 17 → 13 260 13 → 6 280 6 → 0 350 the end

[聚碳酸酯共聚物(B4)之製造例4] 於配備1L三口燒瓶之聚合裝置,添加85質量%相當量之作為聚正丙二醇(亦即聚丙二醇)之ALLESSA公司製之商品名「VELVETOL H500」(Mw:1700)、15質量%相當量之雙酚A、相對於二醇按莫耳比計為1.07之碳酸二苯酯。添加就二醇1mol為4.9μmol(就Cs而言)之作為觸媒之Cs2 CO3 水溶液。使系內乾燥1小時後,以氮氣將聚合裝置內復壓。復壓後的聚合裝置浸於油浴的時點起作為聚合開始,依下列表5所示之升溫減壓程式進行,於最終溫度217℃、真空泵浦全真空(F.V.)為0.13kPaA以下之減壓條件下保持,於聚合開始算起310分鐘作為聚合結束。 獲得之雙酚A-聚正丙二醇-聚碳酸酯共聚物(B4)之重量平均分子量(Mw)為34,100。[Production Example 4 of Polycarbonate Copolymer (B4)] In a polymerization device equipped with a 1L three-necked flask, an equivalent of 85% by mass was added as poly-n-propylene glycol (ie, polypropylene glycol) manufactured by ALLESSA under the trade name "VELVETOL H500""(Mw: 1700), 15% by mass equivalent of bisphenol A, and diphenyl carbonate with a molar ratio of 1.07 relative to diol. An aqueous solution of Cs 2 CO 3 that is 4.9 μmol (in terms of Cs) for 1 mol of diol is added as a catalyst. After the system was dried for 1 hour, the pressure in the polymerization apparatus was recompressed with nitrogen. After the recompression, the polymerization device is immersed in the oil bath as the start of the polymerization, and proceed according to the heating and decompression program shown in Table 5 below, at a final temperature of 217°C and a vacuum pump full vacuum (FV) of less than 0.13kPaA. The conditions were maintained, and 310 minutes from the start of the polymerization was regarded as the end of the polymerization. The weight average molecular weight (Mw) of the obtained bisphenol A-poly-n-propylene glycol-polycarbonate copolymer (B4) was 34,100.

[表5] 時間 (min) 設定溫度 (℃) 設定壓力 (kPaA) 0 200 97 10 200 → 213 97 → 27 50   27 → 24 60 213 → 217 24 140   24 → 20 180   20 → 17 200   17 → 13 220   13 → 6 240   6 → 0 310 結束   [table 5] Time (min) Set temperature (℃) Set pressure (kPaA) 0 200 97 10 200 → 213 97 → 27 50 27 → 24 60 213 → 217 twenty four 140 24 → 20 180 20 → 17 200 17 → 13 220 13 → 6 240 6 → 0 310 the end

[聚碳酸酯共聚物(Y1)之製造例5] 於配備1L三口燒瓶之聚合裝置,添加85質量%相當量之作為聚伸丁二醇之三菱化學公司製之商品名「PTMG650」(Mw:1950)、15質量%相當量之雙酚A、相對於二醇按莫耳比計為1.15之碳酸二苯酯。添加就二醇1mol為9.9μmol(就Cs而言)之作為觸媒之Cs2 CO3 水溶液。使系內乾燥1小時後,以氮氣將聚合裝置內復壓。復壓後的聚合裝置浸於油浴的時點起作為聚合開始,依下列表6所示之升溫減壓程式進行,於最終溫度217℃、真空泵浦全真空(F.V.)為0.13kPaA以下之減壓條件下保持,於聚合開始算起140分鐘作為聚合結束。 獲得之雙酚A-聚伸丁二醇-聚碳酸酯共聚物(Y1)之重量平均分子量(Mw)為22,800。[Production Example 5 of Polycarbonate Copolymer (Y1)] In a polymerization device equipped with a 1L three-necked flask, an equivalent of 85% by mass was added as polytetramethylene glycol, the trade name "PTMG650" manufactured by Mitsubishi Chemical Corporation (Mw: 1950), 15% by mass equivalent of bisphenol A, and 1.15 diphenyl carbonate in molar ratio to diol. An aqueous solution of Cs 2 CO 3 that is 9.9 μmol (in terms of Cs) as a catalyst for 1 mol of diol is added. After the system was dried for 1 hour, the pressure in the polymerization apparatus was recompressed with nitrogen. After the recompression, the polymerization device is immersed in the oil bath as the start of the polymerization. Follow the heating and decompression program shown in Table 6 below. The final temperature is 217°C and the vacuum pump full vacuum (FV) is reduced to less than 0.13kPaA. Keep under the conditions, and 140 minutes from the start of the polymerization is regarded as the end of the polymerization. The weight average molecular weight (Mw) of the obtained bisphenol A-polytetramethylene glycol-polycarbonate copolymer (Y1) was 22,800.

[表6] 時間 (min) 設定溫度 (℃) 設定壓力 (kPaA) 0 200 97 10 200 → 217 97 → 27 20   27 → 24 30   24 → 20 40   20 → 17 50   17 → 13 60   13 → 6 70   6 → 0 140 結束   [Table 6] Time (min) Set temperature (℃) Set pressure (kPaA) 0 200 97 10 200 → 217 97 → 27 20 27 → 24 30 24 → 20 40 20 → 17 50 17 → 13 60 13 → 6 70 6 → 0 140 the end

(實施例1~19、比較例1~5) [樹脂組成物丸粒之製造] 將上述各成分按下列表7-9記載的比例(質量份)摻合,以滾動機混合20分鐘後,利用螺桿徑40mm之附通氣孔之單軸擠壓機(田邊塑膠機械公司製「VS-40」),設缸筒溫度240℃進行熔融混練,並利用股線裁切獲得丸粒。(Examples 1 to 19, Comparative Examples 1 to 5) [Manufacturing of resin composition pellets] The above ingredients are blended in the proportions (parts by mass) listed in the following Table 7-9, mixed with a rolling machine for 20 minutes, and then a single-screw extruder with a vent hole with a screw diameter of 40 mm (manufactured by Tanabe Plastic Machinery Co., Ltd. "VS -40”), set the cylinder temperature to 240°C for melting and kneading, and use strand cutting to obtain pellets.

[樹脂組成物丸粒製造時之股線透明性] 上述樹脂組成物丸粒之製造步驟中利用擠壓機熔融混練並擠壓得到的股線的透明性,按以下之基準,以目視進行判定。 A:擠製得到的股線,透明性極高,聚碳酸酯樹脂與聚碳酸酯共聚物(B)、聚伸丁二醇、其他聚碳酸酯共聚物之相容性極良好。 B:擠製得到之股線,透明性高,聚碳酸酯樹脂與聚碳酸酯共聚物(B)、聚伸丁二醇、其他聚碳酸酯共聚物之相容性良好。 C:擠製得到股線,稍白濁,聚碳酸酯樹脂與聚碳酸酯共聚物(B)、聚伸丁二醇、其他聚碳酸酯共聚物之相容性不良。 D:擠製得到股線,強烈白濁,聚碳酸酯樹脂與聚碳酸酯共聚物(B)、聚伸丁二醇、其他聚碳酸酯共聚物之相容性極不良。[Strand transparency at the time of manufacturing resin composition pellets] The transparency of the strands obtained by melt-kneading and extruding with an extruder in the manufacturing step of the above-mentioned resin composition pellets was determined visually based on the following criteria. A: The extruded strand has extremely high transparency, and the compatibility of polycarbonate resin with polycarbonate copolymer (B), polytetramethylene glycol, and other polycarbonate copolymers is extremely good. B: The extruded strand has high transparency, and the compatibility of polycarbonate resin with polycarbonate copolymer (B), polytetramethylene glycol, and other polycarbonate copolymers is good. C: The strand obtained by extrusion is slightly cloudy, and the compatibility of the polycarbonate resin with the polycarbonate copolymer (B), polytetramethylene glycol, and other polycarbonate copolymers is poor. D: Extruded strands are strongly cloudy, and the compatibility of polycarbonate resin with polycarbonate copolymer (B), polytetramethylene glycol, and other polycarbonate copolymers is extremely poor.

[流動性評價(Q值)] 獲得之丸粒於120℃乾燥5小時以上後,按JIS K7210附錄C記載的方法,使用高化式流動測試儀,於280℃、負荷160kgf之條件下測定組成物之每單位時間之流出量Q值(單位:×10-2 cm3 /sec),並評價流動性。又,孔口使用直徑1mm×長度10mm者。 Q值愈高代表流動性愈優異。[Evaluation of fluidity (Q value)] After the obtained pellets are dried at 120°C for more than 5 hours, the composition is measured at 280°C and a load of 160kgf using a Koka type flow tester according to the method described in Appendix C of JIS K7210 The outflow Q value of the material per unit time (unit: ×10 -2 cm 3 /sec), and evaluate the fluidity. In addition, for the orifice, a diameter of 1 mm × a length of 10 mm was used. The higher the Q value, the better the liquidity.

[耐衝擊性評價(夏丕衝擊強度)] 使獲得之丸粒於120℃乾燥5小時後,以射出成形機(日精樹脂工業公司製「NEX80III」),於缸筒溫度250℃、模具溫度80℃、成形周期45秒之條件,製作基於ISO179-1、2之厚3mm之耐衝擊性試驗片。對於獲得之試驗片實施R0.25mm/深度2mm之缺口切削加工,測定於23℃之溫度環境下之附缺口夏丕衝擊強度(kJ/m2 )。[Impact resistance evaluation (Xiapi impact strength)] After drying the obtained pellets at 120°C for 5 hours, use an injection molding machine (NEX80III manufactured by Nissei Plastic Industries Co., Ltd.) at a cylinder temperature of 250°C and a mold temperature of 80°C. Under the conditions of ℃ and a molding cycle of 45 seconds, an impact resistance test piece with a thickness of 3mm based on ISO179-1 and 2 was produced. The obtained test piece was subjected to notch cutting with R0.25mm/depth of 2mm, and the notched Charpy impact strength (kJ/m 2 ) was measured in a temperature environment of 23°C.

[模具污染性評價(模具附著物)] 射出成形之污染性評價(模具污染) 使上述獲得之丸粒於120℃乾燥5小時後,使用射出成形機(住友重機械工業公司製「SE7M」),使用如圖1所示之水滴型模具,以缸筒溫度340℃、成形周期10秒、模具溫度40℃之條件,進行200次射出成形,按以下之基準以目視評價判定結束後之模具固定側之金屬鏡面發生之白色附著物所致之污染狀態。 A:模具附著物極少,耐模具污染性極良好。 B:模具附著物少,但是觀察到有若干模具污染。 C:模具附著物稍多,觀察到模具污染。 D:模具附著物多,顯著觀察到模具污染。[Evaluation of mold contamination (mold adhesion)] Pollution evaluation of injection molding (mold contamination) After drying the pellets obtained above at 120°C for 5 hours, use an injection molding machine ("SE7M" manufactured by Sumitomo Heavy Industries, Ltd.), using a drop-shaped mold as shown in Figure 1, with a cylinder temperature of 340°C, and a molding cycle 10 seconds, the mold temperature is 40 ℃, 200 times of injection molding are performed, and the contamination state caused by the white adhesion on the metal mirror surface on the fixed side of the mold is judged by visual evaluation according to the following criteria. A: There are very few mold attachments, and the mold contamination resistance is extremely good. B: There are few mold attachments, but some mold contamination is observed. C: There are slightly more mold attachments, and mold contamination is observed. D: There are many mold attachments, and mold contamination is conspicuously observed.

又,圖1之水滴型模具,係設計成從閘G導入樹脂組成物並產生氣體易停留在尖端P部分之模具。閘G之寬1mm、厚1mm,圖1中,寬h1為14.5mm、長h2為7mm,長h3為27mm,成形部之厚為3mm。In addition, the drop-shaped mold in FIG. 1 is designed to introduce a resin composition from the gate G and generate gas to easily stay at the tip P part. The gate G has a width of 1mm and a thickness of 1mm. In Figure 1, the width h1 is 14.5mm, the length h2 is 7mm, the length h3 is 27mm, and the thickness of the forming part is 3mm.

[色相(YI)及ΔYI(耐熱變色性之評價)] 將獲得之丸粒於120℃以熱風循環式乾燥機乾燥5~7小時後,利用射出成形機(Sodick製「HSP100A」),按樹脂溫度340℃、模具溫度80℃之條件成形為長光徑成形品(300mm×7mm×4mm)。 針對此長光徑成形品,於300mm之光徑長測定YI(黃變度)。測定時使用長光徑分光透過色計(日本電色工業公司製「ASA 1」、C光源、2°視野)。 然後將上述長光徑成形品於95℃保持1000小時後,於300mm之光徑長測定YI值,求出和初始YI值之差ΔYI,並實施耐熱變色性之評價。[Hue (YI) and ΔYI (evaluation of heat discoloration resistance)] After drying the obtained pellets at 120°C in a hot-air circulation dryer for 5-7 hours, they are molded into a long light path using an injection molding machine ("HSP100A" manufactured by Sodick) at a resin temperature of 340°C and a mold temperature of 80°C. Molded product (300mm×7mm×4mm). For this long optical path molded product, the YI (yellowness) was measured at an optical path length of 300mm. For the measurement, a long optical path spectrophotometer ("ASA 1" manufactured by Nippon Denshoku Kogyo Co., Ltd., C light source, 2° field of view) was used. Then, after the long optical path molded product was kept at 95°C for 1000 hours, the YI value was measured at an optical path length of 300 mm, and the difference ΔYI from the initial YI value was obtained, and the thermal discoloration resistance was evaluated.

以上之評價結果示於下列表7-9。The above evaluation results are shown in Table 7-9 below.

[表7]   實施例 1 2 3 4 5 6 7 8 9 10   聚碳酸酯樹脂(A) A1 100 80 80 80 80 80 80 80 80 80   A2   20 20 20 20 20 20 20 20 20   A3                       A4                       聚碳酸酯共聚物(B) B1 0.3                     B2   0.35     0.35 0.35 0.35 0.35 0.35 0.35   B3     0.35                 B4       0.35               聚伸烷基二醇 X1                       X2                       X3                       X4                       X5                       X6                       其他聚碳酸酯 共聚物 Y1                       磷系安定劑(C) C1 0.05 0.05 0.05 0.05 0.05 0.05           C2             0.05 0.05 0.05     C3                   0.05   環氧或 氧雜環丁烷 化合物(D) D1         0.03     0.03       D2           0.03     0.03     脫模劑(E) E1                       Q值(×10-2 cm3 /sec) 41.5 48.5 47.2 46.9 48.3 48.8 48.6 48.0 48.7 47.3   股線透明性 A A A A A A A A A A   附缺口夏丕 衝擊強度(kJ/m2 ) 40 38 33 40 37 36 39 38 35 40   成形時之氣體產生 (模具污染性評價) A A A A A A A A A A   YI(300mm) 19.3 19.5 18.2 19.1 19.0 19.1 20 19.8 20.1 19.5   ΔYI(300mm) 5.8 5.9 5.5 5.3 2.8 3.4 3.3 2.3 2.6 5.0   [Table 7] Example 1 2 3 4 5 6 7 8 9 10 Polycarbonate resin (A) A1 100 80 80 80 80 80 80 80 80 80 A2 20 20 20 20 20 20 20 20 20 A3 A4 Polycarbonate copolymer (B) B1 0.3 B2 0.35 0.35 0.35 0.35 0.35 0.35 0.35 B3 0.35 B4 0.35 Polyalkylene glycol X1 X2 X3 X4 X5 X6 Other polycarbonate copolymers Y1 Phosphorus stabilizer (C) C1 0.05 0.05 0.05 0.05 0.05 0.05 C2 0.05 0.05 0.05 C3 0.05 Epoxy or oxetane compound (D) D1 0.03 0.03 D2 0.03 0.03 Release agent (E) E1 Q value (×10 -2 cm 3 /sec) 41.5 48.5 47.2 46.9 48.3 48.8 48.6 48.0 48.7 47.3 Strand transparency A A A A A A A A A A Charpy impact strength with notch (kJ/m 2 ) 40 38 33 40 37 36 39 38 35 40 Gas generation during molding (evaluation of mold contamination) A A A A A A A A A A YI(300mm) 19.3 19.5 18.2 19.1 19.0 19.1 20 19.8 20.1 19.5 ΔYI(300mm) 5.8 5.9 5.5 5.3 2.8 3.4 3.3 2.3 2.6 5.0

[表8]   實施例 11 12 13 14 15 16 17 18 19 聚碳酸酯樹脂(A) A1 80 80 80 80 80 80 80 90   A2 20 20 20 20 20 20 20 10   A3                 43 A4                 57 聚碳酸酯共聚物(B) B1                   B2 0.35 0.35 0.35 0.35 0.35 0.35 0.35     B3                   B4               0.94 0.94 聚伸烷基二醇 X1                   X2       0.1           X3                   X4         0.1         X5           0.1       X6             0.1     其他 聚碳酸酯 共聚物 Y1                   磷系安定劑(C) C1 0.02 0.02 0.05 0.05 0.05 0.05 0.05 0.05 0.05 C2 0.03 0.03               C3                   環氧或 氧雜環丁烷 化合物(D) D1 0.03                 D2   0.03               脫模劑(E) E1     0.03             Q值(×10-2 cm3 /sec) 49.1 48.6 47.6 49.8 49.6 50.0 49.7 47.1 68.0 股線透明性 A A A A A A A A A 附缺口夏丕 衝擊強度(kJ/m2 ) 38 37 40 33 35 29 32 34 30 成形時之氣體產生 (模具污染性評價) A A A A A A A A A YI(300mm) 19.4 19.6 19.5 18.7 18.8 19.5 18.6 16.5 22.1 ΔYI(300mm) 3.4 4.2 3.7 5.1 4.1 4.0 5.2 3.1 4.0 [Table 8] Example 11 12 13 14 15 16 17 18 19 Polycarbonate resin (A) A1 80 80 80 80 80 80 80 90 A2 20 20 20 20 20 20 20 10 A3 43 A4 57 Polycarbonate copolymer (B) B1 B2 0.35 0.35 0.35 0.35 0.35 0.35 0.35 B3 B4 0.94 0.94 Polyalkylene glycol X1 X2 0.1 X3 X4 0.1 X5 0.1 X6 0.1 Other polycarbonate copolymers Y1 Phosphorus stabilizer (C) C1 0.02 0.02 0.05 0.05 0.05 0.05 0.05 0.05 0.05 C2 0.03 0.03 C3 Epoxy or oxetane compound (D) D1 0.03 D2 0.03 Release agent (E) E1 0.03 Q value (×10 -2 cm 3 /sec) 49.1 48.6 47.6 49.8 49.6 50.0 49.7 47.1 68.0 Strand transparency A A A A A A A A A Charpy impact strength with notch (kJ/m 2 ) 38 37 40 33 35 29 32 34 30 Gas generation during molding (evaluation of mold contamination) A A A A A A A A A YI(300mm) 19.4 19.6 19.5 18.7 18.8 19.5 18.6 16.5 22.1 ΔYI(300mm) 3.4 4.2 3.7 5.1 4.1 4.0 5.2 3.1 4.0

[表9]   比較例 1 2 3 4 5 聚碳酸酯樹脂(A) A1 95 100 100 100 80 A2 5       20 A3           A4           聚碳酸酯共聚物(B) B1           B2           B3           B4           聚伸烷基二醇 X1   0.3       X2     0.3     X3       0.3   X4           X5           X6           其他聚碳酸酯 共聚物 Y1         0.94 磷系安定劑(C) C1 0.05 0.05 0.05 0.05 0.05 C2           C3           環氧或 氧雜環丁烷 化合物(D) D1           D2           脫模劑(E) E1           Q值(×10-2 cm3 /sec) 42.0 42.0 42.5 44.1 47.8 股線透明性 A D A A C 附缺口夏丕 衝擊強度(kJ/m2 ) 38 18 15 12 35 成形時之氣體產生 (模具污染性評價) A B C D A YI(300mm) 28.9 18.7 18.5 18.1 15.2 ΔYI(300mm) 3.0 6.3 6.2 6.1 8.2 [產業利用性][Table 9] Comparative example 1 2 3 4 5 Polycarbonate resin (A) A1 95 100 100 100 80 A2 5 20 A3 A4 Polycarbonate copolymer (B) B1 B2 B3 B4 Polyalkylene glycol X1 0.3 X2 0.3 X3 0.3 X4 X5 X6 Other polycarbonate copolymers Y1 0.94 Phosphorus stabilizer (C) C1 0.05 0.05 0.05 0.05 0.05 C2 C3 Epoxy or oxetane compound (D) D1 D2 Release agent (E) E1 Q value (×10 -2 cm 3 /sec) 42.0 42.0 42.5 44.1 47.8 Strand transparency A D A A C Impact strength of Charpy with notch (kJ/m 2 ) 38 18 15 12 35 Gas generation during molding (evaluation of mold contamination) A B C D A YI(300mm) 28.9 18.7 18.5 18.1 15.2 ΔYI(300mm) 3.0 6.3 6.2 6.1 8.2 [Industrial Utilization]

本發明之聚碳酸酯樹脂組成物,耐衝擊性優異,有良好的色相,進而透明性優異,且成形時之氣體產生與模具污染極少,因此極適合利用於各種成形品,尤其光學零件。The polycarbonate resin composition of the present invention has excellent impact resistance, good hue, and excellent transparency, and has very little gas generation and mold contamination during molding. Therefore, it is extremely suitable for use in various molded products, especially optical parts.

h1:寬 h2,h3:長 G:閘 P:尖端h1: wide h2, h3: long G: Gate P: Tip

圖1係實施例之模具污染之評價使用之水滴型模具之俯視圖。Fig. 1 is a top view of a drop-type mold used in the evaluation of mold contamination in the embodiment.

Claims (11)

一種聚碳酸酯樹脂組成物,其特徵為:相對於聚碳酸酯樹脂(A)100質量份,含有:聚碳酸酯共聚物(B)0.1~10質量份,由(B1)雙酚A與(B2)也可以有取代基之聚正丙二醇利用碳酸酯鍵形成;及磷系安定劑(C)0.005~0.5質量份。A polycarbonate resin composition, characterized in that: relative to 100 parts by mass of polycarbonate resin (A), it contains: 0.1-10 parts by mass of polycarbonate copolymer (B), consisting of (B1) bisphenol A and ( B2) Poly-n-propylene glycol, which may also have a substituent, is formed by a carbonate bond; and a phosphorus stabilizer (C) 0.005 to 0.5 parts by mass. 如請求項1之聚碳酸酯樹脂組成物,其於300mm光徑長之初始YI值為25以下,於95℃保持1000小時後之300mm光徑長之YI值與初始YI值之差(ΔYI)為6以下。For example, the polycarbonate resin composition of claim 1, the initial YI value of 300mm optical path length is 25 or less, and the difference between the YI value of 300mm optical path length and the initial YI value (ΔYI) after being kept at 95°C for 1000 hours It is 6 or less. 如請求項1或2之聚碳酸酯樹脂組成物,其中,構成聚碳酸酯共聚物(B)之(B2)聚正丙二醇之重量平均分子量(Mw)為600~8000。The polycarbonate resin composition of claim 1 or 2, wherein the weight average molecular weight (Mw) of (B2) poly-n-propylene glycol constituting the polycarbonate copolymer (B) is 600-8000. 如請求項1或2之聚碳酸酯樹脂組成物,其中,聚碳酸酯共聚物(B)之重量平均分子量(Mw)為5000~40000。The polycarbonate resin composition of claim 1 or 2, wherein the weight average molecular weight (Mw) of the polycarbonate copolymer (B) is 5,000 to 40,000. 如請求項1或2之聚碳酸酯樹脂組成物,其中,構成聚碳酸酯共聚物(B)之(B1)雙酚A與(B2)聚正丙二醇之質量比例,按(B1)與(B2)之合計100質量%基準計,係:(B1)為5質量%以上且未達50質量%,(B2)為超過50質量%且95質量%以下。Such as the polycarbonate resin composition of claim 1 or 2, wherein the mass ratio of (B1) bisphenol A and (B2) poly-n-propylene glycol constituting the polycarbonate copolymer (B) is as follows: (B1) and (B2) ) Is based on a total of 100% by mass: (B1) is 5% by mass or more and less than 50% by mass, and (B2) is more than 50% by mass and 95% by mass or less. 如請求項1或2之聚碳酸酯樹脂組成物,其中,依據ISO179之厚3mm之成形品之附缺口夏丕衝擊強度為25kJ/m2 以上。Such as the polycarbonate resin composition of claim 1 or 2, wherein the notched Charpy impact strength of a molded product with a thickness of 3 mm according to ISO 179 is 25 kJ/m 2 or more. 一種成形品,係如請求項1至6中任一項之聚碳酸酯樹脂組成物之成形品。A molded product is a molded product of the polycarbonate resin composition according to any one of claims 1 to 6. 如請求項7之成形品,係光學零件。For example, the molded product of claim 7 is an optical component. 一種聚碳酸酯樹脂組成物,其特徵為:相對於聚碳酸酯樹脂(A)100質量份,含有0.001~0.5質量份之安定劑,且於300mm光徑長之初始YI值為25以下,於95℃保持1000小時後之300mm光徑長之YI值與初始YI值之差(ΔYI)為6以下。A polycarbonate resin composition characterized in that it contains 0.001-0.5 parts by mass of stabilizer relative to 100 parts by mass of polycarbonate resin (A), and has an initial YI value of less than 25 at an optical path length of 300 mm. The difference (ΔYI) between the YI value of the 300mm optical path length and the initial YI value after being kept at 95°C for 1000 hours is 6 or less. 如請求項9之聚碳酸酯樹脂組成物,其中,安定劑為磷系安定劑。The polycarbonate resin composition of claim 9, wherein the stabilizer is a phosphorus stabilizer. 如請求項9或10之聚碳酸酯樹脂組成物,其中,依據ISO179之厚3mm之成形品之附缺口夏丕衝擊強度為25kJ/m2 以上。For example, the polycarbonate resin composition of claim 9 or 10, wherein the notched Charpy impact strength of a molded product with a thickness of 3 mm according to ISO 179 is 25 kJ/m 2 or more.
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