TW202106772A - Biaxially oriented polyester film - Google Patents

Biaxially oriented polyester film Download PDF

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TW202106772A
TW202106772A TW109117700A TW109117700A TW202106772A TW 202106772 A TW202106772 A TW 202106772A TW 109117700 A TW109117700 A TW 109117700A TW 109117700 A TW109117700 A TW 109117700A TW 202106772 A TW202106772 A TW 202106772A
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polyester film
film
oriented polyester
biaxially oriented
particles
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福岡佑記
永尾享春
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日商富士軟片股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/10Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
    • B29C55/12Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
    • B29C55/14Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively
    • B29C55/143Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively firstly parallel to the direction of feed and then transversely thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/02Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
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    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
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    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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Abstract

The present disclosure provides a biaxially oriented polyester film in which the rates of expansion in the width direction at 90 DEG C and at 120 DEG C are each 0-0.15% relative to the width-direction dimension at 30 DEG C.

Description

二軸配向聚酯膜Two-axis oriented polyester film

本揭示係有關一種二軸配向聚酯膜。This disclosure relates to a biaxially aligned polyester film.

就加工性等的觀點而言,二軸配向聚酯膜被用於廣泛用途。From the viewpoint of processability and the like, biaxially oriented polyester films are used for a wide range of uses.

作為上述技術的一例,在日本特開2018-021168號公報中揭示了一種二軸配向聚酯膜,其中,在膜主配向軸方向和與其形成直角之方向的、從25℃至150℃的升溫過程中的膜膨脹率測量中,150℃條件下的膜膨脹率分別為0.5%以上且1.5%以下。As an example of the above-mentioned technology, Japanese Patent Application Laid-Open No. 2018-021168 discloses a biaxially oriented polyester film in which the temperature rises from 25°C to 150°C in the direction of the main alignment axis of the film and the direction at right angles to it. In the measurement of the film expansion rate during the process, the film expansion rate at 150°C was 0.5% or more and 1.5% or less, respectively.

在日本特開2002-361736號公報中揭示了一種硬塗用二軸拉伸聚酯膜,其中,在50℃~100℃條件下相對於30℃的寬度方向的熱膨脹率為-0.5%~0.5%,且滿足下述式1~2。在下述式1~2中,R為膜膜厚,ΔR為膜膜厚偏差。 10μm<R<500μm……式1 ΔR/R<0.05……式2Japanese Patent Application Laid-Open No. 2002-361736 discloses a biaxially stretched polyester film for hard coating, in which the thermal expansion rate in the width direction relative to 30°C at 50°C to 100°C is -0.5% to 0.5 %, and satisfies the following formulas 1 to 2. In the following formulas 1 to 2, R is the film thickness, and ΔR is the film thickness deviation. 10μm<R<500μm……Formula 1 ΔR/R<0.05……Formula 2

在日本特開2017-127980號公報中揭示了一種聚酯膜,其藉由與包含非晶性樹脂之透明導電基板貼合來使用,該聚酯膜中,在MD、TD方向上以150℃熱處理30分鐘之後的熱收縮率、50℃至150℃的線膨脹係數及膜霧度在特定的範圍內。Japanese Patent Application Laid-Open No. 2017-127980 discloses a polyester film which is used by being bonded to a transparent conductive substrate containing an amorphous resin. The polyester film has a temperature of 150°C in the MD and TD directions. The thermal shrinkage rate, the coefficient of linear expansion from 50°C to 150°C, and the film haze after the heat treatment for 30 minutes are within a specific range.

在日本特開2008-265318號公報中揭示了一種撓性顯示基板用二軸配向聚酯膜,其中,在將聚乙烯萘二羧酸酯作為主要成分而成之二軸配向聚酯膜中,膜厚度為12~50μm、200℃×10分鐘下的熱收縮率在膜的長邊方向及寬度方向上均為-0.1%以上且0.1%以下,且每1m×3m,膜表面的波紋、褶皺的數量為0個以上且5個以下。Japanese Patent Application Laid-Open No. 2008-265318 discloses a biaxially oriented polyester film for flexible display substrates. Among them, in a biaxially oriented polyester film containing polyethylene naphthalate as the main component, The film thickness is 12-50μm, the heat shrinkage rate at 200℃×10 minutes is -0.1% or more and 0.1% or less in the longitudinal direction and width direction of the film, and every 1m×3m, the film surface wrinkles and wrinkles The number is 0 or more and 5 or less.

二軸配向聚酯膜(以下,還簡稱為“膜”。)有時可用作各種功能性膜的膜基材。例如,能夠藉由在二軸配向聚酯膜上形成與目的對應之功能性層(例如,裝飾層)來製造功能性膜。功能性層通常藉由將液態組成物(例如,塗佈液)塗佈於二軸配向聚酯膜上來形成。A biaxially oriented polyester film (hereinafter, also simply referred to as a "film") may sometimes be used as a film base material for various functional films. For example, a functional film can be manufactured by forming a functional layer (for example, a decorative layer) corresponding to a purpose on a biaxially oriented polyester film. The functional layer is usually formed by coating a liquid composition (for example, a coating liquid) on a biaxially aligned polyester film.

然而,例如,若在功能性層的形成過程(例如,加熱乾燥)中對二軸配向聚酯膜進行加熱,則有時會產生條紋狀缺陷區域。“條紋狀缺陷”為沿著膜的長邊方向以條紋狀延伸且在膜的寬度方向上表現為凹凸之褶皺,並且係指必然產生之褶皺。條紋狀缺陷不是在製造膜時的熱處理中產生者,而是源自在對預先製造之膜的熱處理中產生之波浪狀的褶皺,上述波浪狀的褶皺係藉由熱處理後的冷卻而固化者。又,“條紋狀缺陷區域”係指在膜面內局部產生之條紋狀缺陷。若產生條紋狀缺陷區域(亦即,在膜面內局部產生條紋狀缺陷),則例如,有可能會對形成於膜上之功能性層的特性或外觀造成影響。進而,條紋狀缺陷區域具有在膜的長邊方向上施加拉伸負載之狀態下加熱時顯著產生之傾向。However, for example, if the biaxially aligned polyester film is heated during the formation process of the functional layer (for example, heat drying), streak-shaped defect regions may sometimes be generated. "Stripe defects" are wrinkles that extend in stripes along the longitudinal direction of the film and appear as unevenness in the width direction of the film, and mean wrinkles that are inevitably generated. The streak defects are not generated during the heat treatment during the film production, but are derived from wave-shaped wrinkles generated during the heat treatment of the pre-manufactured film. The wave-shaped wrinkles are solidified by cooling after the heat treatment. In addition, the "stripe defect area" refers to a streak defect locally generated in the film surface. If a stripe-shaped defect area is generated (that is, a stripe-shaped defect is locally generated in the film surface), for example, it may affect the characteristics or appearance of the functional layer formed on the film. Furthermore, the streak-shaped defect region tends to be remarkably generated when heated in a state where a tensile load is applied in the longitudinal direction of the film.

本揭示係鑑於上述情況而完成者。 本揭示的一實施形態的目的為提供一種能夠抑制因加熱引起之條紋狀缺陷區域的產生之二軸配向聚酯膜。This disclosure was completed in view of the above-mentioned circumstances. An object of one embodiment of the present disclosure is to provide a biaxially aligned polyester film capable of suppressing the generation of streak-shaped defect regions caused by heating.

在用於解決上述問題之方案中包含以下態樣。 <1>一種二軸配向聚酯膜,其中相對於30℃條件下的寬度方向的尺寸,90℃及120℃條件下的寬度方向的膨脹率分別為0%~0.15%。 <2>如<1>所述之二軸配向聚酯膜,其中在90℃及120℃中的至少一種溫度下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2 。 <3>如<1>或<2>所述之二軸配向聚酯膜,其中在至少一個表面上具有複數個突起。 <4>如<1>至<3>之任一項所述之二軸配向聚酯膜,係具有:聚酯膜基材;及在上述聚酯膜基材的至少一個表面上含有平均粒徑為0.01μm~0.4μm的粒子且在表面上具有複數個突起之層。 <5>如<3>或<4>所述之二軸配向聚酯膜,其中上述複數個突起的平均高度為10nm~300nm。 <6>如<3>至<5>之任一項所述之二軸配向聚酯膜,其中上述複數個突起的密度為60個/mm2 ~110個/mm2 。 <7>如<1>至<6>之任一項所述之二軸配向聚酯膜,其中在90℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2 ,且在120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於7個/m2 ,或者在90℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於7個/m2 ,且在120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2 。 <8>如<1>至<7>之任一項所述之二軸配向聚酯膜,其中在90℃及120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數分別小於3個/m2 。 <9>如<1>至<8>之任一項所述之二軸配向聚酯膜,其中在從至少一個表面至厚度方向上的膜厚度的5%為止的區域內含有平均粒徑為0.01μm~0.4μm的粒子。 <10>如<1>至<9>之任一項所述之二軸配向聚酯膜,其中霧度為0.5%以下。 <11>如<1>至<10>之任一項所述之二軸配向聚酯膜,其中L* a* b* 表色系中的b* 值為0~0.6。 <12>如<1>至<11>之任一項所述之二軸配向聚酯膜,其中至少一個表面的表面粗糙度Ra為1nm~10nm。 [發明效果]The following aspects are included in the solution for solving the above-mentioned problems. <1> A biaxially oriented polyester film in which the expansion rate in the width direction at 90° C. and 120° C. is 0% to 0.15% with respect to the size in the width direction at 30° C. <2> The biaxially oriented polyester film as described in <1>, wherein the number of stripe-shaped defect regions generated when heated at at least one of 90°C and 120°C is less than 3/m 2 . <3> The biaxially aligned polyester film as described in <1> or <2>, wherein at least one surface has a plurality of protrusions. <4> The biaxially oriented polyester film according to any one of <1> to <3>, which has: a polyester film substrate; and at least one surface of the polyester film substrate contains average particles A layer of particles with a diameter of 0.01 μm to 0.4 μm and a plurality of protrusions on the surface. <5> The biaxially aligned polyester film as described in <3> or <4>, wherein the average height of the plurality of protrusions is 10 nm to 300 nm. <6> The biaxially oriented polyester film according to any one of <3> to <5>, wherein the density of the plurality of protrusions is 60 pcs/mm 2 to 110 pcs/mm 2 . <7> The biaxially oriented polyester film as described in any one of <1> to <6>, wherein the number of stripe-shaped defect regions generated when heated at 90°C is less than 3/m 2 , and the number of stripe-shaped defect areas generated under heating at 120°C is less than 7/m 2 , or the number of stripe-shaped defect areas generated under heating at 90°C is less than 7 pieces/m 2 , and the number of stripe-shaped defect regions produced when heated at 120°C is less than 3 pieces/m 2 . <8> The biaxially oriented polyester film according to any one of <1> to <7>, wherein the number of stripe-shaped defect regions generated when heated at 90°C and 120°C is less than 3 pieces/m 2 . <9> The biaxially oriented polyester film according to any one of <1> to <8>, in which the average particle diameter is contained in the region from at least one surface to 5% of the film thickness in the thickness direction 0.01μm~0.4μm particles. <10> The biaxially oriented polyester film according to any one of <1> to <9>, wherein the haze is 0.5% or less. <11> The biaxially oriented polyester film according to any one of <1> to <10>, wherein the b * value in the L* a * b * color system is 0 to 0.6. <12> The biaxially aligned polyester film according to any one of <1> to <11>, wherein the surface roughness Ra of at least one surface is 1 nm to 10 nm. [Effects of the invention]

依本揭示的一實施形態,提供一種能夠抑制因加熱引起之條紋狀缺陷區域的產生之二軸配向聚酯膜。According to an embodiment of the present disclosure, there is provided a biaxially aligned polyester film capable of suppressing the generation of streak-shaped defect regions caused by heating.

以下,對本揭示的實施形態詳細地進行說明。另外,本揭示不受以下實施形態任何限制,在本揭示的目的的範圍內,能夠適當地施加變更來實施。Hereinafter, an embodiment of the present disclosure will be described in detail. In addition, the present disclosure is not limited by the following embodiments at all, and can be implemented with appropriate changes within the scope of the purpose of the present disclosure.

在本揭示中,使用“~”表示之數值範圍係指將“~”前後所記載之數值作為下限值及上限值而包含之範圍。在本揭示中階段性記載之數值範圍內,可以將在某一數值範圍內記載之上限值或下限值替換為其他階段性記載的數值範圍的上限值或下限值。又,在本揭示中記載之數值範圍內,可以將在某一數值範圍內記載之上限值或下限值替換為實施例中所示之值。 本揭示中,在組成物中存在複數種對應於各成分之物質之情形下,只要無特別說明,則組成物中的各成分的量係指組成物中存在之複數種物質的總量。 在本揭示中,對於“製程”這一術語,不僅包含獨立之製程,即使在無法與其他製程明確地進行區分之情形下,亦發揮製程的所期待的目的,則亦包含於本術語中。 本揭示中,“質量%”與“重量%”含義相同,“質量份”與“重量份”含義相同。 本揭示中,2個以上的較佳的態樣的組合為更佳的態樣。In the present disclosure, the numerical range indicated by "-" refers to a range that includes the numerical values described before and after "-" as the lower limit and the upper limit. In the numerical range described in the present disclosure, the upper limit or the lower limit in a certain numerical range can be replaced with the upper limit or the lower limit of the numerical range described in other steps. In addition, in the numerical range described in this disclosure, the upper limit or lower limit described in a certain numerical range can be replaced with the values shown in the examples. In the present disclosure, when there are multiple substances corresponding to each component in the composition, unless otherwise specified, the amount of each component in the composition refers to the total amount of the multiple substances present in the composition. In the present disclosure, the term "process" not only includes an independent process, but even under the circumstances that it cannot be clearly distinguished from other processes, the intended purpose of the process is also included in this term. In the present disclosure, "mass %" and "weight%" have the same meaning, and "mass part" and "weight part" have the same meaning. In the present disclosure, a combination of two or more preferable aspects is a more preferable aspect.

<二軸配向聚酯膜> 本揭示之二軸配向聚酯膜中,相對於30℃條件下的寬度方向的尺寸,90℃及120℃條件下的寬度方向的膨脹率分別為0%~0.15%。<Biaxially oriented polyester film> In the biaxially oriented polyester film of the present disclosure, the expansion rate in the width direction at 90°C and 120°C is 0% to 0.15% with respect to the size in the width direction at 30°C.

本揭示之二軸配向聚酯膜藉由具備上述結構,能夠抑制因加熱引起之條紋狀缺陷區域的產生。本揭示之二軸配向聚酯膜發揮上述效果之理由尚不清楚,但是推測如下。 以往的二軸配向聚酯膜無法充分地抑制加熱過程中的寬度方向上的膨脹,因此認為難以充分地抑制因加熱引起之條紋狀缺陷區域的產生。又,與包含非晶性樹脂之透明導電基板貼合來使用之聚酯膜(參閱日本特開2017-127980號公報)中,為了上述之用途而需要相對於熱示出一定的變化(亦即,膨脹),因此認為難以充分地抑制因加熱引起之條紋狀缺陷區域的產生。 另一方面,在本揭示之二軸配向聚酯膜中,相對於30℃條件下的寬度方向的尺寸,將90℃及120℃條件下的寬度方向的膨脹率分別調節為0%~0.15%,藉此不僅能夠抑制加熱過程中的寬度方向上的膨脹,還能夠較少膜面的每個部位的膨脹率不均勻。藉此,推測為本揭示之二軸配向聚酯膜能夠抑制因加熱引起之條紋狀缺陷區域的產生。The biaxially aligned polyester film of the present disclosure can suppress the occurrence of streak-shaped defect regions caused by heating by having the above-mentioned structure. The reason why the biaxially oriented polyester film of the present disclosure exerts the above effects is not clear, but it is estimated as follows. The conventional biaxially oriented polyester film cannot sufficiently suppress the expansion in the width direction during heating, and therefore it is considered that it is difficult to sufficiently suppress the occurrence of streak-shaped defect regions caused by heating. In addition, in the polyester film used by being bonded to a transparent conductive substrate containing an amorphous resin (see Japanese Patent Application Laid-Open No. 2017-127980), it is necessary to show a certain change with respect to heat for the above-mentioned use (that is, , Expansion), so it is considered difficult to sufficiently suppress the generation of streak-shaped defect regions caused by heating. On the other hand, in the biaxially oriented polyester film of the present disclosure, relative to the size in the width direction at 30°C, the expansion rate in the width direction at 90°C and 120°C is adjusted to 0% to 0.15%, respectively As a result, not only can the expansion in the width direction during heating be suppressed, but also the unevenness of the expansion rate of each part of the film surface can be reduced. Therefore, it is presumed that the biaxially aligned polyester film of the present disclosure can suppress the generation of streak-shaped defect regions caused by heating.

在本揭示中,“二軸配向”係指在二軸方向上具有分子配向性之性質。分子配向性使用微波透射型分子配向儀(例如,MOA-6004,Oji Scientific Instruments製造)來進行測量。二軸方向所形成之角度係90°±5°為較佳,90°±3°為更佳,90°±1°為特佳。本揭示之二軸配向聚酯膜在長邊方向及寬度方向上具有分子配向性為較佳。In the present disclosure, "two-axis alignment" refers to the property of having molecular alignment in the two-axis direction. The molecular alignment is measured using a microwave transmission type molecular alignment instrument (for example, MOA-6004, manufactured by Oji Scientific Instruments). The angle formed by the two-axis directions is preferably 90°±5°, more preferably 90°±3°, and particularly preferably 90°±1°. The biaxially aligned polyester film of the present disclosure preferably has molecular alignment in the longitudinal direction and the width direction.

在本揭示中,“寬度方向”係指與長邊方向正交之方向。另外,在寬度方向不明確的情形下,將使用微波透射型分子配向儀(例如,MOA-6004,Oji Scientific Instruments製造)測量之配向度中配向度最強的方向設為寬度方向。In this disclosure, the "width direction" refers to a direction orthogonal to the longitudinal direction. In addition, when the width direction is not clear, the direction with the strongest degree of alignment among the degree of alignment measured with a microwave transmission molecular aligner (for example, MOA-6004, manufactured by Oji Scientific Instruments) is set as the width direction.

在本揭示中,“正交”這一術語並不限於嚴格的正交,包含大致正交。“大致正交”係指以90°±5°相交,以90°±3°相交為較佳,以90°±1°相交為更佳。In the present disclosure, the term "orthogonal" is not limited to strictly orthogonal, and includes substantially orthogonal. "Approximately orthogonal" means to intersect at 90°±5°, preferably at 90°±3°, and more preferably at 90°±1°.

[聚酯] 本揭示之二軸配向聚酯膜為含有聚酯作為主要聚合物成分之二軸配向膜。在此,“主要聚合物成分”係指膜中所包含之所有聚合物中含有比率(質量%)最大的聚合物。[Polyester] The biaxially aligned polyester film of the present disclosure is a biaxially aligned film containing polyester as the main polymer component. Here, the "main polymer component" refers to the polymer with the largest content (% by mass) among all the polymers contained in the film.

聚酯為在主鏈上具有酯鍵之聚合物。聚酯通常藉由使後述之二羧酸化合物與二醇化合物縮聚來形成。Polyester is a polymer having an ester bond in the main chain. Polyester is usually formed by polycondensing a dicarboxylic acid compound and a diol compound described later.

作為聚酯,並無限制,能夠利用公知的聚酯。作為聚酯,例如,可舉出聚對酞酸乙二酯(PET)及聚-2,6-萘二甲酸乙二醇酯(PEN)。上述中,聚酯係聚對酞酸乙二酯為較佳。亦即,本揭示之二軸配向聚酯膜係二軸配向聚對酞酸乙二酯膜為較佳。The polyester is not limited, and a known polyester can be used. Examples of polyesters include polyethylene terephthalate (PET) and polyethylene-2,6-naphthalate (PEN). Among the above, polyester-based polyethylene terephthalate is preferred. That is, the biaxially oriented polyester film of the present disclosure is preferably a biaxially oriented polyethylene terephthalate film.

本揭示之二軸配向聚酯膜可以含有單獨1種聚酯,或者可以含有2種以上的聚酯。The biaxially oriented polyester film of the present disclosure may contain one type of polyester alone, or may contain two or more types of polyester.

相對於二軸配向聚酯膜中的聚合物的總質量,聚酯的含量係85質量%以上為較佳,90質量%以上為更佳,95質量%以上為進一步較佳,98質量%以上為特佳。聚酯的含量的上限並無限制,能夠相對於二軸配向聚酯膜中的聚合物的總質量,例如在100質量%以下的範圍內適當地設定。Relative to the total mass of the polymer in the biaxially oriented polyester film, the polyester content is preferably 85% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, and 98% by mass or more It is especially good. The upper limit of the content of the polyester is not limited, and it can be appropriately set within the range of 100% by mass or less with respect to the total mass of the polymer in the biaxially oriented polyester film, for example.

相對於二軸配向聚酯膜的總質量,聚酯的含量係85質量%以上為較佳,90質量%以上為更佳,95質量%以上為進一步較佳,98質量%以上為特佳。聚酯的含量的上限並無限制,能夠相對於二軸配向聚酯膜的總質量,例如在100質量%以下的範圍內適當地設定。Relative to the total mass of the biaxially oriented polyester film, the content of polyester is preferably 85% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, and particularly preferably 98% by mass or more. The upper limit of the content of the polyester is not limited, and can be appropriately set within a range of 100% by mass or less with respect to the total mass of the biaxially oriented polyester film.

在本揭示之二軸配向聚酯膜含有聚對酞酸乙二酯之情形下,相對於二軸配向聚酯膜中的聚酯的總質量,聚對酞酸乙二酯的含量係90質量%~100質量%為較佳,95質量%~100質量%為更佳,98質量%~100質量%為進一步較佳,100質量%為特佳。In the case where the biaxially oriented polyester film of the present disclosure contains polyethylene terephthalate, the content of polyethylene terephthalate is 90 mass relative to the total mass of polyester in the biaxially oriented polyester film % To 100% by mass is more preferable, 95% to 100% by mass is more preferable, 98% to 100% by mass is still more preferable, and 100% by mass is particularly preferable.

(聚酯之製造方法) 作為聚酯之製造方法,並無限制,能夠利用公知的方法。例如,能夠藉由在觸媒存在下,使至少1種二羧酸化合物與至少1種二醇化合物縮聚來製造聚酯。(Method of manufacturing polyester) As a manufacturing method of polyester, there is no restriction|limiting, A well-known method can be utilized. For example, polyester can be produced by polycondensing at least one dicarboxylic acid compound and at least one diol compound in the presence of a catalyst.

-觸媒- 作為觸媒,並無限制,能夠利用能夠用於聚酯的合成之公知的觸媒。-catalyst- The catalyst is not limited, and a known catalyst that can be used for the synthesis of polyester can be used.

作為觸媒,例如,可舉出鹼金屬化合物、鹼土類金屬化合物、鋅化合物、鉛化合物、錳化合物、鈷化合物、鋁化合物、銻化合物、鈦化合物及磷化合物。上述中,就觸媒活性及成本的觀點而言,觸媒係鈦化合物為較佳。Examples of the catalyst include alkali metal compounds, alkaline earth metal compounds, zinc compounds, lead compounds, manganese compounds, cobalt compounds, aluminum compounds, antimony compounds, titanium compounds, and phosphorus compounds. Among the above, from the viewpoint of catalyst activity and cost, a catalyst-based titanium compound is preferable.

作為鈦化合物,有機螯合鈦錯合物為較佳。有機螯合鈦錯合物係具有有機酸作為配位體之鈦化合物。As the titanium compound, an organic chelated titanium complex is preferable. Organic chelated titanium complexes are titanium compounds with organic acids as ligands.

作為有機酸,例如,可舉出檸檬酸、乳酸、偏苯三甲酸及蘋果酸。Examples of organic acids include citric acid, lactic acid, trimellitic acid, and malic acid.

作為鈦化合物,還能夠利用日本專利第5575671號公報的0049段~0053段中所記載之鈦化合物。上述公報的記載藉由參閱編入到本明細書中。As the titanium compound, the titanium compound described in paragraphs 0049 to 0053 of Japanese Patent No. 5557671 can also be used. The records in the above-mentioned bulletin are incorporated into this specification by reference.

-二羧酸化合物- 作為二羧酸化合物,例如,可舉出脂肪族二羧酸化合物、脂環式二羧酸化合物及芳香族二羧酸化合物。-Dicarboxylic acid compound- Examples of the dicarboxylic acid compound include aliphatic dicarboxylic acid compounds, alicyclic dicarboxylic acid compounds, and aromatic dicarboxylic acid compounds.

作為脂肪族二羧酸化合物,例如,可舉出丙二酸、丁二酸、戊二酸、己二酸、辛二酸、癸二酸、十二烷二酸、二聚酸、二十烷二酸、庚二酸、壬二酸、甲基丙二酸及乙基丙二酸。As the aliphatic dicarboxylic acid compound, for example, malonic acid, succinic acid, glutaric acid, adipic acid, suberic acid, sebacic acid, dodecanedioic acid, dimer acid, eicosane Diacid, pimelic acid, azelaic acid, methylmalonic acid and ethylmalonic acid.

作為脂環式二羧酸化合物,例如,可舉出金剛烷二羧酸、降莰烯二羧酸、環己烷二羧酸及十氫萘二羧酸。As an alicyclic dicarboxylic acid compound, adamantane dicarboxylic acid, norbornene dicarboxylic acid, cyclohexane dicarboxylic acid, and decahydronaphthalene dicarboxylic acid are mentioned, for example.

作為芳香族二羧酸化合物,例如,可舉出對苯二甲酸、間苯二甲酸、鄰苯二甲酸、1,4-萘二羧酸、1,5-萘二羧酸、2,6-萘二羧酸、1,8-萘二羧酸、4,4’-二苯基二羧酸、4,4’-二苯醚二羧酸、間苯二甲酸5-磺酸鈉、苯基茚滿二羧酸、蒽二羧酸、菲二羧酸及9,9’-雙(4-二羧基苯基)茀酸。As the aromatic dicarboxylic acid compound, for example, terephthalic acid, isophthalic acid, phthalic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 2,6- Naphthalene dicarboxylic acid, 1,8-naphthalene dicarboxylic acid, 4,4'-diphenyl dicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid, isophthalic acid 5-sodium sulfonate, phenyl Indane dicarboxylic acid, anthracene dicarboxylic acid, phenanthrene dicarboxylic acid and 9,9'-bis(4-dicarboxyphenyl) benzoic acid.

-二醇化合物- 作為二醇化合物,例如,可舉出脂肪族二醇化合物、脂環式二醇化合物及芳香族二醇化合物。-Diol compound- Examples of the diol compound include aliphatic diol compounds, alicyclic diol compounds, and aromatic diol compounds.

作為脂肪族二醇化合物,例如,可舉出乙二醇、1,2-丙二醇、1,3-丙二醇、1,4-丁二醇、1,2-丁二醇及1,3-丁二醇。Examples of the aliphatic diol compound include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,2-butanediol, and 1,3-butanediol alcohol.

作為脂環式二醇化合物,例如,可舉出環己烷二甲醇、螺二醇及異山梨醇。As an alicyclic diol compound, cyclohexanedimethanol, spirodiol, and isosorbide are mentioned, for example.

作為芳香族二醇化合物,例如,可舉出雙酚A、1,3-苯二甲醇,1,4-苯二甲醇及9,9’-雙(4-羥基苯基)茀。As the aromatic diol compound, for example, bisphenol A, 1,3-benzenedimethanol, 1,4-benzenedimethanol, and 9,9'-bis(4-hydroxyphenyl)sulfuron may be mentioned.

-封端劑- 在聚酯的製造中,依需要,可以使用封端劑。藉由使用封端劑,在聚酯的末端導入源自封端劑的構造。-Capping agent- In the manufacture of polyester, end-capping agents can be used as needed. By using an end-capping agent, a structure derived from the end-capping agent is introduced into the end of the polyester.

作為封端劑,並無限制,能夠利用公知的封端劑。作為封端劑,例如,可舉出㗁唑啉系化合物、碳二亞胺化合物及環氧化合物。The blocking agent is not limited, and a known blocking agent can be used. Examples of the blocking agent include azoline compounds, carbodiimide compounds, and epoxy compounds.

關於封端劑的具體例,記載於日本特開2014-189002號公報的0055~0064段中。上述公報的記載藉由參閱編入到本明細書中。Specific examples of the blocking agent are described in paragraphs 0055 to 0064 of JP 2014-189002 A. The records in the above-mentioned bulletin are incorporated into this specification by reference.

-製造條件- 反應溫度並無限制,依原材料適當地設定即可。反應溫度係260℃~300℃為較佳,275℃~285℃為更佳。-Manufacturing conditions- The reaction temperature is not limited and may be appropriately set according to the raw materials. The reaction temperature is preferably 260°C to 300°C, more preferably 275°C to 285°C.

壓力並無限制,依原材料適當地設定即可。壓力係1.33×10-3 MPa~1.33×10-5 MPa為較佳,6.67×10-4 MPa~6.67×10-5 MPa為更佳。The pressure is not limited, and it can be set appropriately according to the raw material. The pressure is preferably from 1.33×10 -3 MPa to 1.33×10 -5 MPa, and more preferably from 6.67×10 -4 MPa to 6.67×10 -5 MPa.

作為聚酯之合成方法,還能夠利用日本專利第5575671號公報的0033段~0070段中所記載之方法。上述公報的記載藉由參閱編入到本明細書中。As a method for synthesizing polyester, the method described in paragraphs 0033 to 0070 of Japanese Patent No. 5557671 can also be used. The records in the above-mentioned bulletin are incorporated into this specification by reference.

[膨脹率] 在本揭示之二軸配向聚酯膜中,相對於30℃條件下的寬度方向的尺寸,90℃及120℃條件下的寬度方向的膨脹率分別為0%~0.15%。90℃及120℃條件下的寬度方向的膨脹率分別為0%~0.15%,藉此能夠抑制因加熱引起之條紋狀缺陷區域的產生。因相同的理由,相對於30℃條件下的寬度方向的尺寸,90℃及120℃條件下的寬度方向的膨脹率分別係0%~0.10%為較佳,0%~0.08%為更佳,0%~0.04%為特佳。另外,關於膨脹率而使用之術語“相對於30℃條件下的寬度方向的尺寸”係指在後述之90℃及120℃的各溫度下的寬度方向的膨脹率的測量中作為基準之尺寸為“30℃條件下的寬度方向的尺寸”。[Expansion rate] In the biaxially oriented polyester film of the present disclosure, relative to the size in the width direction at 30° C., the expansion ratios in the width direction at 90° C. and 120° C. are 0% to 0.15%, respectively. The expansion ratios in the width direction at 90°C and 120°C are respectively 0% to 0.15%, which can suppress the occurrence of streak-shaped defect regions due to heating. For the same reason, relative to the dimensions in the width direction at 30°C, the expansion ratios in the width direction at 90°C and 120°C, respectively, are preferably 0% to 0.10%, and more preferably 0% to 0.08%. 0%~0.04% is particularly good. In addition, the term "dimension in the width direction relative to the 30°C condition" used in relation to the expansion rate refers to the size used as a reference in the measurement of the expansion rate in the width direction at each temperature of 90°C and 120°C, which will be described later. "Dimensions in the width direction at 30°C".

對於90℃及120℃的各溫度下的寬度方向的膨脹率,使用熱機械分析裝置藉由以下方法來進行測量。 (1)準備調節為在與二軸配向聚酯膜的寬度方向平行的方向上為至少20mm(長度)、在與二軸配向聚酯膜的寬度方向正交之方向上為4mm(寬度)的尺寸之試樣。 (2)使用熱機械分析裝置(例如,TMA-60,SHIMADZU CORPORATION製造),對寬度4mm及長度(夾頭間距)20mm的試樣施加拉伸負載(0.1g)。關於拉伸負載,在試樣的長邊方向上施加。 (3)將上述試樣以5℃/分鐘的升溫速度從20℃以上且小於30℃的溫度(較佳為25℃)升溫至150℃,藉此獲得各溫度(℃)下的試樣的尺寸的值。 (4)依據30℃條件下的試樣的尺寸(L30)、90℃條件下的尺寸(L90)及120℃條件下的尺寸(L120),使用下述式求出90℃及120℃的各溫度下的寬度方向的膨脹率。在本揭示中,90℃及120℃條件下的寬度方向的膨脹率分別設為使用5個試樣獲得之膨脹率的算術平均值。另外,正的膨脹率係指膨脹,負的膨脹率係指收縮。 式:膨脹率(%)=[(L120或L90)-L30]/L30×100The expansion coefficient in the width direction at each temperature of 90°C and 120°C was measured by the following method using a thermomechanical analyzer. (1) Prepare to be adjusted to be at least 20mm (length) in the direction parallel to the width direction of the biaxially oriented polyester film and 4mm (width) in the direction orthogonal to the width direction of the biaxially oriented polyester film Sample size. (2) Using a thermomechanical analysis device (for example, TMA-60, manufactured by SHIMADZU CORPORATION), a tensile load (0.1 g) is applied to a sample with a width of 4 mm and a length (pitch between chucks) of 20 mm. Regarding the tensile load, it is applied in the longitudinal direction of the sample. (3) The above-mentioned sample is heated from a temperature above 20°C and less than 30°C (preferably 25°C) to 150°C at a temperature rise rate of 5°C/min, thereby obtaining the temperature of the sample at each temperature (°C) The value of the size. (4) Based on the size of the sample at 30°C (L30), the size at 90°C (L90), and the size at 120°C (L120), use the following formula to find each of 90°C and 120°C The rate of expansion in the width direction at temperature. In the present disclosure, the expansion rates in the width direction under the conditions of 90°C and 120°C are respectively set as the arithmetic averages of the expansion rates obtained using 5 samples. In addition, a positive expansion rate refers to expansion, and a negative expansion rate refers to contraction. Formula: Expansion rate (%)=[(L120 or L90)-L30]/L30×100

120℃條件下的寬度方向的膨脹率(E120)與90℃條件下的寬度方向的膨脹率(E90)之比(E120/E90)係0~1.5為較佳,0~1.1為更佳,0~1.05為特佳。藉由E120/E90在上述範圍內,能夠進一步抑制條紋狀缺陷區域的產生。90℃條件下的寬度方向的膨脹率(E90)及120℃條件下的寬度方向的膨脹率(E120)分別藉由使用既述的熱機械分析裝置之方法來求出。The ratio (E120/E90) of the expansion ratio in the width direction (E120) at 120°C to the expansion ratio (E90) in the width direction at 90°C (E120/E90) is preferably 0 to 1.5, more preferably 0 to 1.1, 0 ~1.05 is particularly good. With E120/E90 in the above range, the occurrence of streak-shaped defect regions can be further suppressed. The expansion coefficient in the width direction (E90) under the condition of 90°C and the expansion coefficient (E120) in the width direction under the condition of 120°C were respectively obtained by the method using the aforementioned thermomechanical analysis device.

在本揭示之二軸配向聚酯膜中,寬度方向的膨脹率例如能夠藉由適當地設定二軸配向聚酯膜的製造過程中的拉伸倍率、熱處理溫度及冷卻中的導軌寬度來調節。In the biaxially oriented polyester film of the present disclosure, the expansion ratio in the width direction can be adjusted by appropriately setting the stretching ratio, heat treatment temperature, and rail width during cooling during the manufacturing process of the biaxially oriented polyester film, for example.

[條紋狀缺陷區域的個數] 在本揭示之二軸配向聚酯膜中,在90℃及120℃中的至少一種溫度下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2 為較佳,小於2個/m2 為更佳,小於1個/m2 為進一步較佳,小於0.8個/m2 為特佳。藉由在90℃及120℃中的至少一種溫度下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2 ,例如能夠抑制形成於膜上之功能性層等的特性的下降或外觀不良的產生。例如,在膜上形成裝飾層之情形下,能夠抑制裝飾層的顏色不均勻。[Number of streak defect regions] In the biaxially oriented polyester film of the present disclosure, the number of streak defect regions generated when heated at at least one of 90°C and 120°C is less than 3 /m 2 is preferable, less than 2 pieces/m 2 is more preferable, less than 1 pieces/m 2 is more preferable, and less than 0.8 pieces/m 2 is particularly preferable. By heating at at least one of 90°C and 120°C, the number of stripe-shaped defect regions is less than 3/m 2 , for example, it is possible to suppress the characteristics of the functional layer formed on the film The occurrence of decline or poor appearance. For example, in the case of forming a decoration layer on the film, it is possible to suppress the color unevenness of the decoration layer.

在本揭示之二軸配向聚酯膜中,在90℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2 ,且在120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於7個/m2 ,或者在90℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於7個/m2 ,且在120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2 為較佳。In the biaxially oriented polyester film of the present disclosure, the number of stripe-shaped defect regions generated when heated at 90°C is less than 3/m 2 , and it is generated when heated at 120°C The number of stripe-shaped defect areas is less than 7/m 2 , or the number of stripe-shaped defect areas generated when heated at 90°C is less than 7/m 2 , and heating is performed at 120°C In this case, it is preferable that the number of stripe-shaped defect regions generated is less than 3/m 2.

在本揭示之二軸配向聚酯膜中,在90℃及120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數分別小於3個/m2 為較佳,小於2個/m2 為更佳。In the biaxially oriented polyester film of the present disclosure, the number of stripe-shaped defect regions generated under heating at 90°C and 120°C is preferably less than 3/m 2 and less than 2/m 2 2 is better.

在上述中,在90℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於2個/m2 ,且在120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2 為較佳,在90℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於1個/m2 ,且在120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於2個/m2 為更佳,在90℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於0.8個/m2 ,且在120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於1.8個/m2 為特佳。藉由在90℃及120℃的各溫度下進行加熱之情形下產生之條紋狀缺陷區域的個數在上述範圍內,能夠進一步抑制因加熱引起之條紋狀缺陷區域的產生。In the above, the number of stripe-shaped defect regions generated when heated at 90°C is less than 2/m 2 , and the number of striped defect regions generated when heated at 120°C Less than 3/m 2 is preferable, the number of stripe-shaped defect areas generated when heated at 90°C is less than 1/m 2 , and the number of stripes generated when heated at 120°C The number of stripe-shaped defect regions is less than 2/m 2 is more preferably, the number of stripe-shaped defect regions generated when heating at 90°C is less than 0.8/m 2 , and heating is performed at 120°C In this case, it is particularly preferable that the number of stripe-shaped defect regions generated is less than 1.8/m 2. When the number of stripe-shaped defect regions generated when heating is performed at each temperature of 90°C and 120°C is within the above-mentioned range, the generation of stripe-shaped defect regions due to heating can be further suppressed.

對於在90℃及120℃的各溫度下進行加熱之情形下產生之條紋狀缺陷區域的個數,藉由以下方法來進行測量。 (1)一邊使用加熱傳送裝置,以30m/分鐘的傳送速度、100N/m的張力傳送二軸配向聚酯膜一邊在90℃或120℃條件下進行20秒鐘的加熱處理。加熱處理中的加熱溫度係指膜的表面溫度。對於加熱處理中的加熱時間,從膜的表面溫度達到目標溫度(90℃或120℃)之時點開始計算。 (2)將加熱處理後的二軸配向聚酯膜放置在平面上,接著,一邊改變視點以使設置於室內的天花板上之螢光燈〔例如,Mitsubishi Electric Corporation製造的Lupica Ace(色溫:5000K,平均顯色評價數(Ra):84)〕的光反射一邊從斜向藉由肉眼觀察二軸配向聚酯膜。將藉由肉眼觀察到之、反射在二軸配向聚酯膜的表面上之螢光燈的反射像彎曲之區域設為條紋狀缺陷區域。 (3)藉由計數觀察到之條紋狀缺陷區域,計算每1m2 的條紋狀缺陷區域的個數(個/m2 )。The number of stripe-shaped defect regions generated when heating is performed at each temperature of 90°C and 120°C is measured by the following method. (1) While using a heating conveyor, the biaxially oriented polyester film is conveyed at a conveying speed of 30 m/min and a tension of 100 N/m while heating treatment at 90°C or 120°C for 20 seconds. The heating temperature in the heat treatment refers to the surface temperature of the film. The heating time in the heat treatment is calculated from the point when the surface temperature of the film reaches the target temperature (90°C or 120°C). (2) Place the heat-treated biaxially oriented polyester film on a flat surface, and then change the viewpoint to make the fluorescent lamp installed on the indoor ceiling (for example, Lupica Ace manufactured by Mitsubishi Electric Corporation (color temperature: 5000K) , Average color rendering evaluation number (Ra): 84)] The biaxially oriented polyester film was observed with the naked eye from the oblique direction on the light reflection side. The area where the reflected image of the fluorescent lamp reflected on the surface of the biaxially oriented polyester film was observed by the naked eye was curved as a stripe-shaped defect area. (3) Calculate the number of striped defect areas per 1m 2 (pieces/m 2 ) by counting the striped defect areas observed.

[突起] 本揭示之二軸配向聚酯膜中,在至少一個表面上具有複數個突起(以下,還簡稱為“突起”。)為較佳。藉由膜具有複數個突起,能夠提高膜的捲繞品質。在此,“捲繞品質”係指捲繞成卷狀之膜表面的平面性。對於捲繞品質的具體評價的一例,在後述之實施例中進行說明。[Protrusion] In the biaxially aligned polyester film of the present disclosure, it is preferable to have a plurality of protrusions (hereinafter, also simply referred to as “protrusions”) on at least one surface. Since the film has a plurality of protrusions, the winding quality of the film can be improved. Here, "winding quality" refers to the flatness of the film surface wound into a roll. An example of a specific evaluation of the winding quality will be described in Examples described later.

突起的形狀並無限制。作為在俯視觀察膜表面之情形下觀察到之突起的形狀,例如,可舉出三角形、四邊形、四邊形以上的多邊形、圓形、橢圓形及不規則形狀。The shape of the protrusion is not limited. As the shape of the protrusion observed when the film surface is viewed from the top, for example, a triangle, a quadrilateral, a polygon with more than quadrilateral, a circle, an ellipse, and an irregular shape can be given.

突起的平均高度係10nm~300nm為較佳,50nm~250nm為更佳,100nm~180nm為特佳。藉由突起的平均高度為10nm以上,能夠提高膜的捲繞品質。藉由突起的平均高度為300nm以下,能夠抑制轉印故障的發生。在此,“轉印故障”係指藉由與膜的接觸而在其他構件的表面上形成凹凸。對於轉印故障的具體評價的一例,在後述之實施例中進行說明。The average height of the protrusions is preferably 10 nm to 300 nm, more preferably 50 nm to 250 nm, and particularly preferably 100 nm to 180 nm. When the average height of the protrusions is 10 nm or more, the winding quality of the film can be improved. Since the average height of the protrusions is 300 nm or less, the occurrence of transfer failure can be suppressed. Here, "transfer failure" refers to the formation of irregularities on the surface of other members by contact with the film. An example of the specific evaluation of the transfer failure will be described in Examples described later.

突起的平均高度藉由以下方法來計算。使用光學干涉儀(例如,Zygo Corporation製造的NewView5020),測量膜的1.07mm×1.42mm的範圍。接著,使用資料分析軟體(例如,NewView5020的資料分析軟體:MetroPro8.1.3),測量上述範圍內的突起的平均高度。在本揭示中,在5個範圍(膜的1.07mm×1.42mm)內進行上述操作,並將測量值的算術平均設為突起的平均高度。The average height of the protrusions is calculated by the following method. Using an optical interferometer (for example, NewView5020 manufactured by Zygo Corporation), the range of 1.07 mm×1.42 mm of the film is measured. Then, use data analysis software (for example, NewView5020 data analysis software: MetroPro 8.1.3) to measure the average height of the protrusions within the above range. In the present disclosure, the above operation is performed within 5 ranges (1.07 mm×1.42 mm of the film), and the arithmetic average of the measured values is set as the average height of the protrusions.

突起的密度係60個/mm2 ~110個/mm2 為較佳,70個/mm2 ~100個/mm2 為更佳,80個/mm2 ~100個/mm2 為特佳。藉由突起的密度為60個/mm2 以上,能夠提高膜的捲繞品質。藉由突起的密度為110個/mm2 以下,能夠減小霧度。60 based Density protrusions / mm 2 ~ 110 pieces / mm 2 is preferred, 70 / mm 2 ~ 100 / mm 2 or more preferably of, 80 / mm 2 ~ 100 pieces / mm 2 is particularly preferred. When the density of the protrusions is 60/mm 2 or more, the winding quality of the film can be improved. When the density of the protrusions is 110/mm 2 or less, the haze can be reduced.

突起的密度藉由以下方法來進行測量。使用光學干涉儀(例如,Zygo Corporation製造的NewView5020),測量膜的1.07mm×1.42mm的範圍。接著,使用資料分析軟體(例如,NewView5020的資料分析軟體:MetroPro8.1.3),計算上述範圍內的突起的密度(個/mm2 )。在本揭示中,在5個範圍(膜的1.07mm×1.42mm)內進行上述操作,並將測量值的算術平均設為突起的密度。The density of protrusions is measured by the following method. Using an optical interferometer (for example, NewView5020 manufactured by Zygo Corporation), the range of 1.07 mm×1.42 mm of the film is measured. Then, use data analysis software (for example, NewView5020 data analysis software: MetroPro 8.1.3) to calculate the density of protrusions (pieces/mm 2 ) within the above range. In the present disclosure, the above operation is performed in 5 ranges (1.07 mm×1.42 mm of the film), and the arithmetic average of the measured values is set as the density of the protrusions.

作為突起的形成方法,並無限制,能夠利用公知的方法。作為突起的形成方法,可舉出對膜表面進行加工之方法(例如,壓花加工)、在膜的表面附近配置後述之粒子之方法。The method of forming the protrusion is not limited, and a known method can be used. As a method of forming the protrusions, a method of processing the surface of the film (for example, embossing), and a method of arranging particles described later in the vicinity of the surface of the film can be cited.

[霧度] 本揭示之二軸配向聚酯膜的霧度係3%以下為較佳,1%以下為更佳,0.5%以下為進一步較佳,0.4%以下為特佳。藉由霧度為3%以下,能夠提高膜的透明性。霧度越小則越較佳,因此霧度的下限並無限制。若為了方便而設定霧度的下限,則為0%以上。[Haze] The haze of the biaxially aligned polyester film of the present disclosure is preferably 3% or less, more preferably 1% or less, more preferably 0.5% or less, and particularly preferably 0.4% or less. When the haze is 3% or less, the transparency of the film can be improved. The smaller the haze, the better, so the lower limit of the haze is not limited. If the lower limit of the haze is set for convenience, it is 0% or more.

對於霧度,使用霧度計(例如,NDH-2000,NIPPON DENSHOKU INDUSTRIES Co.,LTD.製造),藉由依照JIS K 7105之方法進行測量。For the haze, use a haze meter (for example, NDH-2000, manufactured by NIPPON DENSHOKU INDUSTRIES Co., LTD.), and measure it by a method in accordance with JIS K 7105.

[b* 值] L* a* b* 表色系中的b* 值係0~1為較佳,0~0.8為更佳,0~0.6為進一步較佳,0~0.4為特佳。藉由L* a* b* 表色系中的b* 值為0~1,能夠減小膜的黃色度,因此能夠使膜的色相接近無色。其結果,例如,在要求高可見性之用途(例如,顯示裝置)中,能夠較佳地應用本揭示之二軸配向聚酯膜。[b * values] L * a * b * color system based in the b * value is preferably 0 to 1, is more preferably 0 to 0.8, further preferably 0 to 0.6, 0 to 0.4 is particularly preferred. With the value of b * in the L* a * b * color system from 0 to 1, the yellowness of the film can be reduced, and therefore the hue of the film can be made close to colorless. As a result, for example, in applications requiring high visibility (for example, display devices), the biaxially aligned polyester film of the present disclosure can be preferably applied.

對於L* a* b* 表色系中的b* 值,使用分光色差計(例如,SE-2000,NIPPON DENSHOKU INDUSTRIES Co.,LTD.製造),藉由透射法進行測量。For the b * value in the L* a * b * color system, use a spectrophotometer (for example, SE-2000, manufactured by NIPPON DENSHOKU INDUSTRIES Co., LTD.), and measure it by the transmission method.

[表面粗糙度Ra] 就提高膜的捲繞品質及抑制轉印故障的發生之觀點而言,本揭示之二軸配向聚酯膜的至少一個表面的表面粗糙度Ra係1nm~10nm為較佳,1nm~8nm為更佳,1nm~6nm為特佳。[Surface roughness Ra] From the viewpoint of improving the winding quality of the film and suppressing the occurrence of transfer failure, the surface roughness Ra of at least one surface of the biaxially oriented polyester film of the present disclosure is preferably 1 nm to 10 nm, and more preferably 1 nm to 8 nm. Preferably, 1nm~6nm is particularly preferred.

表面粗糙度Ra藉由以下方法來進行測量。使用光學干涉儀(例如,Zygo Corporation製造的NewView5020),測量膜的1.07mm×1.42mm的範圍。接著,使用資料分析軟體(例如,NewView5020的資料分析軟體:MetroPro8.1.3),計算上述範圍內的表面粗糙度Ra。在本揭示中,在5個範圍(膜的1.07mm×1.42mm)內進行上述操作,並將測量值的算術平均設為表面粗糙度Ra。The surface roughness Ra is measured by the following method. Using an optical interferometer (for example, NewView5020 manufactured by Zygo Corporation), the range of 1.07 mm×1.42 mm of the film is measured. Then, use data analysis software (for example, NewView5020 data analysis software: MetroPro 8.1.3) to calculate the surface roughness Ra within the above range. In the present disclosure, the above operation is performed in 5 ranges (1.07 mm×1.42 mm of the film), and the arithmetic average of the measured values is set as the surface roughness Ra.

[粒子] 本揭示之二軸配向聚酯膜在從至少一個表面至厚度方向上的膜厚度的5%為止的區域內含有粒子為較佳。藉由膜在上述區域內含有粒子,能夠提高膜的捲繞品質。[particle] The biaxially aligned polyester film of the present disclosure preferably contains particles in a region from at least one surface to 5% of the film thickness in the thickness direction. When the film contains particles in the above-mentioned region, the winding quality of the film can be improved.

在本揭示中,“膜厚度”係指二軸配向聚酯膜的厚度(在二軸配向聚酯膜包含複數層之情形下係指各層的總厚度。以下相同。)。In the present disclosure, the "film thickness" refers to the thickness of the biaxially oriented polyester film (in the case where the biaxially oriented polyester film includes a plurality of layers, it refers to the total thickness of each layer. The following is the same.).

在本揭示中,“在區域內含有粒子”這一術語並不限於在整個指定之區域中存在粒子,還包含在指定之區域的至少一部分中存在粒子。例如,在膜在從表面至厚度方向上的膜厚度的5%為止的區域內含有粒子之情形下,可以在從表面至厚度方向上的膜厚度的5%為止的整個區域中存在粒子,或者可以在更靠近表面的區域(例如,從表面至厚度方向上的膜厚度的1%為止的區域)中存在粒子。In the present disclosure, the term "containing particles in a region" is not limited to the presence of particles in the entire designated region, but also includes the presence of particles in at least a part of the designated region. For example, when the film contains particles in a region from the surface to 5% of the film thickness in the thickness direction, particles may be present in the entire region from the surface to 5% of the film thickness in the thickness direction, or The particles may be present in a region closer to the surface (for example, the region from the surface to 1% of the film thickness in the thickness direction).

本揭示之二軸配向聚酯膜在從至少一個表面至厚度方向上的膜厚度的1%為止的區域內含有粒子為較佳,在從至少一個表面至厚度方向上的膜厚度的0.5%為止的區域內含有粒子為更佳,在從至少一個表面至厚度方向上的膜厚度的0.2%為止的區域內含有粒子為特佳。The biaxially oriented polyester film of the present disclosure preferably contains particles in a region from at least one surface to 1% of the film thickness in the thickness direction, and from at least one surface to 0.5% of the film thickness in the thickness direction. It is more preferable to contain particles in the region of, and it is particularly preferable to contain particles in the region from at least one surface to 0.2% of the film thickness in the thickness direction.

作為粒子,例如,可舉出有機粒子及無機粒子。上述中,就膜捲繞品質、霧度及耐久性(例如,熱穩定性)的觀點而言,粒子係無機粒子為較佳。Examples of particles include organic particles and inorganic particles. Among the above, from the viewpoints of film winding quality, haze, and durability (for example, thermal stability), particle-based inorganic particles are preferable.

作為有機粒子,樹脂粒子為較佳。作為樹脂粒子,例如,可舉出丙烯酸樹脂粒子、聚酯樹脂粒子、矽酮樹脂粒子、苯乙烯樹脂粒子及苯乙烯-丙烯酸樹脂粒子。樹脂粒子具有交聯構造為較佳。As the organic particles, resin particles are preferred. Examples of resin particles include acrylic resin particles, polyester resin particles, silicone resin particles, styrene resin particles, and styrene-acrylic resin particles. The resin particles preferably have a cross-linked structure.

作為無機粒子,例如,可舉出二氧化矽粒子(Silicon dioxide particles)、二氧化鈦粒子(氧化鈦粒子)、碳酸鈣、硫酸鋇及氧化鋁粒子(aluminum oxide particles)。上述中,就霧度及耐久性的觀點而言,無機粒子係二氧化矽粒子為較佳。Examples of the inorganic particles include silicon dioxide particles, titanium dioxide particles (titanium oxide particles), calcium carbonate, barium sulfate, and aluminum oxide particles. Among the above, from the viewpoint of haze and durability, inorganic particle-based silica particles are preferred.

作為二氧化矽粒子,並無限制,能夠利用公知的二氧化矽粒子。作為二氧化矽粒子,例如,可舉出氣相二氧化矽及膠體二氧化矽。The silica particles are not limited, and well-known silica particles can be used. Examples of silica particles include vapor-phase silica and colloidal silica.

氣相二氧化矽粒子例如能夠藉由使包含矽原子之化合物在氣相中與氧及氫進行反應而獲得。作為成為原料之矽化合物,例如,可舉出鹵化矽(例如,氯化矽)。氣相二氧化矽粒子通常為凝聚粒子,例如,可舉出AEROSIL OX50。The gas phase silicon dioxide particles can be obtained, for example, by reacting a compound containing silicon atoms with oxygen and hydrogen in the gas phase. As the silicon compound used as the raw material, for example, silicon halide (for example, silicon chloride) can be cited. The vapor-phase silica particles are usually agglomerated particles, for example, AEROSIL OX50 can be cited.

膠體二氧化矽粒子例如能夠藉由將原料化合物進行水解及縮合之溶膠凝膠法來合成。作為膠體二氧化矽的原料化合物,例如,可舉出烷氧基矽(例如,四乙氧基矽烷)及鹵化矽烷化合物(例如,二苯基二氯矽烷)。膠體二氧化矽粒子通常為初級粒子,例如,可舉出Nissan Chemical Corporation製造的SNOWTEX系列。The colloidal silica particles can be synthesized by, for example, a sol-gel method in which raw material compounds are hydrolyzed and condensed. As the raw material compound of colloidal silica, for example, silicon alkoxide (for example, tetraethoxysilane) and silane halide compound (for example, diphenyldichlorosilane) can be mentioned. The colloidal silica particles are usually primary particles, and for example, the SNOWTEX series manufactured by Nissan Chemical Corporation can be cited.

二氧化矽粒子的形態可以為初級粒子,或者可以為初級粒子的凝聚體(亦即,凝聚二氧化矽粒子)。如後述,初級粒子及凝聚體的平均粒徑能夠利用掃描型電子顯微鏡(SEM)的圖像進行測量。又,對於凝聚體的平均初級粒徑,在使用了掃描型電子顯微鏡(SEM)之觀察中粒子過小而難以測量之情形下,能夠藉由使用了透射型電子顯微鏡(TEM)之觀察進行測量。The form of the silicon dioxide particles may be primary particles, or may be an agglomerate of primary particles (that is, agglomerated silicon dioxide particles). As described later, the average particle size of primary particles and aggregates can be measured using scanning electron microscope (SEM) images. In addition, the average primary particle size of the aggregate can be measured by observation using a transmission electron microscope (TEM) when the particles are too small to be measured during observation using a scanning electron microscope (SEM).

粒子的平均粒徑係0.01μm以上為較佳,0.04μm以上為更佳,0.1μm以上為進一步較佳,0.2μm以上為特佳。藉由粒子的平均粒徑為0.01μm以上,能夠提高膜的捲繞品質。粒子的平均粒徑係0.4μm以下為較佳,0.3μm以下為更佳。藉由粒子的平均粒徑為0.4μm以下,能夠抑制轉印故障的發生。The average particle size of the particles is preferably 0.01 μm or more, more preferably 0.04 μm or more, more preferably 0.1 μm or more, and particularly preferably 0.2 μm or more. When the average particle diameter of the particles is 0.01 μm or more, the winding quality of the film can be improved. The average particle diameter of the particles is preferably 0.4 μm or less, and more preferably 0.3 μm or less. Since the average particle diameter of the particles is 0.4 μm or less, the occurrence of transfer failure can be suppressed.

粒子的平均初級粒徑係0.4μm以下為較佳,0.2μm以下為更佳,0.1μm以下為進一步較佳,0.05μm以下為特佳。藉由粒子的平均初級粒徑為0.4μm以下,能夠抑制轉印故障的發生。粒子的平均初級粒徑係0.01μm以上為較佳,0.03μm以上為更佳。藉由粒子的平均初級粒徑為0.01μm以上,能夠提高膜的捲繞品質。The average primary particle size of the particles is preferably 0.4 μm or less, more preferably 0.2 μm or less, more preferably 0.1 μm or less, and particularly preferably 0.05 μm or less. Since the average primary particle size of the particles is 0.4 μm or less, the occurrence of transfer failure can be suppressed. The average primary particle size of the particles is preferably 0.01 μm or more, and more preferably 0.03 μm or more. When the average primary particle diameter of the particles is 0.01 μm or more, the winding quality of the film can be improved.

粒子的平均粒徑藉由對任意地選自掃描型電子顯微鏡(SEM)的圖像中之50個粒子的粒徑進行算術平均來求出。例如,藉由SEM觀察膜中的含有粒子之面,計算任意地選自所獲得之圖像資料中之50個粒徑的算術平均值並設為平均粒徑。對於粒子的初級粒徑的測量,將“粒徑”替換為“初級粒徑”來進行。The average particle size of the particles is determined by arithmetically average the particle sizes of 50 particles arbitrarily selected from scanning electron microscope (SEM) images. For example, by observing the particle-containing surface of the film by SEM, the arithmetic average of 50 particle diameters arbitrarily selected from the obtained image data is calculated and set as the average particle diameter. For the measurement of the primary particle size of the particles, the "particle size" is replaced with the "primary particle size".

本揭示之二軸配向聚酯膜可以含有單獨1種粒子,或者可以含有2種以上的粒子。The biaxially oriented polyester film of the present disclosure may contain one kind of particles alone, or may contain two or more kinds of particles.

就提高膜的捲繞品質及抑制轉印故障之觀點而言,相對於二軸配向聚酯膜的總質量,粒子的含量係0.0001質量%~0.01質量%為較佳,0.0005質量%~0.005質量%為更佳,0.0008質量%~0.004質量%為特佳。From the viewpoint of improving film winding quality and suppressing transfer failure, relative to the total mass of the biaxially aligned polyester film, the content of particles is preferably 0.0001% to 0.01% by mass, and 0.0005% to 0.005% by mass. % Is more preferable, and 0.0008 mass% to 0.004 mass% is particularly preferable.

[厚度] 就處理適性(尤其,層合膜時的處理適性)的觀點而言,本揭示之二軸配向聚酯膜的厚度係10μm~100μm為較佳,10μm~50μm為更佳,12μm~40μm為特佳。二軸配向聚酯膜的厚度設為藉由掃描型電子顯微鏡(SEM)測量之5個部位的厚度的算術平均值。[thickness] From the viewpoint of handling suitability (especially handling suitability when laminating films), the thickness of the biaxially oriented polyester film of the present disclosure is preferably 10 μm to 100 μm, more preferably 10 μm to 50 μm, and 12 μm to 40 μm. good. The thickness of the biaxially aligned polyester film is set as the arithmetic average of the thicknesses of 5 locations measured by a scanning electron microscope (SEM).

[積層構造] 本揭示之二軸配向聚酯膜可以具有單層構造,或者可以具有積層構造。本揭示之二軸配向聚酯膜具有聚酯膜基材和在上述聚酯膜基材的至少一個表面上含有粒子且在表面上具有複數個突起之層(以下,還稱為“包覆層”。)為較佳。藉由膜具有包覆層,能夠提高膜的捲繞品質。[Layered structure] The biaxially aligned polyester film of the present disclosure may have a single-layer structure or may have a laminated structure. The biaxially aligned polyester film of the present disclosure has a polyester film substrate and a layer containing particles on at least one surface of the polyester film substrate and having a plurality of protrusions on the surface (hereinafter, also referred to as "coating layer" ".) is better. Since the film has a coating layer, the winding quality of the film can be improved.

-聚酯膜基材- 聚酯膜基材為含有聚酯之膜基材。作為聚酯膜基材中的聚酯,能夠應用在上述“聚酯”的項目中說明之聚酯,較佳的種類亦相同。-Polyester film substrate- The polyester film substrate is a film substrate containing polyester. As the polyester in the polyester film base material, the polyester described in the above "polyester" item can be applied, and the preferred types are also the same.

聚酯膜基材可以含有單獨1種聚酯,或者可以含有2種以上的聚酯。The polyester film substrate may contain one type of polyester alone, or may contain two or more types of polyester.

相對於聚酯膜基材的總質量,聚酯的含量係85質量%以上為較佳,90質量%以上為更佳,95質量%以上為進一步較佳,98質量%以上為特佳。聚酯的含量的上限並無限制,能夠相對於聚酯膜基材的總質量,例如在100質量%以下的範圍內適當地設定。Relative to the total mass of the polyester film substrate, the content of polyester is preferably 85% by mass or more, more preferably 90% by mass or more, more preferably 95% by mass or more, and particularly preferably 98% by mass or more. The upper limit of the content of the polyester is not limited, and can be appropriately set within the range of 100% by mass or less with respect to the total mass of the polyester film base material, for example.

在聚酯膜基材含有聚對酞酸乙二酯之情形下,相對於聚酯膜基材中的聚酯的總質量,聚對酞酸乙二酯的含量係90質量%~100質量%為較佳,95質量%~100質量%為更佳,98質量%~100質量%為進一步較佳,100質量%為特佳。In the case where the polyester film base material contains polyethylene terephthalate, the content of the polyethylene terephthalate is 90% to 100% by mass relative to the total mass of the polyester in the polyester film base material More preferably, 95% by mass to 100% by mass is more preferable, 98% by mass to 100% by mass is still more preferable, and 100% by mass is particularly preferable.

就處理適性(尤其,層合膜時的處理適性)的觀點而言,聚酯基材的厚度係10μm~100μm為較佳,10μm~50μm為更佳,20μm~40μm為特佳。聚酯基材的厚度設為藉由掃描型電子顯微鏡(SEM)測量之5個部位的厚度的算術平均值。From the viewpoint of handling suitability (especially handling suitability when laminating films), the thickness of the polyester substrate is preferably from 10 μm to 100 μm, more preferably from 10 μm to 50 μm, and particularly preferably from 20 μm to 40 μm. The thickness of the polyester substrate is set as the arithmetic average of the thicknesses of 5 locations measured by a scanning electron microscope (SEM).

-包覆層- 作為包覆層中的粒子,能夠應用在上述“粒子”的項目中說明之粒子,較佳的種類亦相同。-Cover layer- As the particles in the coating layer, the particles described in the item of "particles" above can be applied, and the preferred types are also the same.

包覆層中的粒子的平均粒徑係0.01μm以上為較佳,0.04μm以上為更佳,0.1μm以上為進一步較佳,0.2μm以上為特佳。藉由粒子的平均粒徑為0.01μm以上,能夠提高膜的捲繞品質。包覆層中的粒子的平均粒徑係0.4μm以下為較佳,0.3μm以下為更佳。藉由粒子的平均粒徑為0.4μm以下,能夠抑制轉印故障的發生。The average particle diameter of the particles in the coating layer is preferably 0.01 μm or more, more preferably 0.04 μm or more, more preferably 0.1 μm or more, and particularly preferably 0.2 μm or more. When the average particle diameter of the particles is 0.01 μm or more, the winding quality of the film can be improved. The average particle diameter of the particles in the coating layer is preferably 0.4 μm or less, and more preferably 0.3 μm or less. Since the average particle diameter of the particles is 0.4 μm or less, the occurrence of transfer failure can be suppressed.

包覆層中的粒子的平均初級粒徑係0.4μm以下為較佳,0.2μm以下為更佳,0.1μm以下為進一步較佳,0.05μm以下為特佳。藉由粒子的平均初級粒徑為0.4μm以下,能夠抑制轉印故障的發生。包覆層中的粒子的平均初級粒徑係0.01μm以上為較佳,0.03μm以上為更佳。藉由粒子的平均初級粒徑為0.01μm以上,能夠提高膜的捲繞品質。The average primary particle size of the particles in the coating layer is preferably 0.4 μm or less, more preferably 0.2 μm or less, more preferably 0.1 μm or less, and particularly preferably 0.05 μm or less. Since the average primary particle size of the particles is 0.4 μm or less, the occurrence of transfer failure can be suppressed. The average primary particle size of the particles in the coating layer is preferably 0.01 μm or more, and more preferably 0.03 μm or more. When the average primary particle diameter of the particles is 0.01 μm or more, the winding quality of the film can be improved.

包覆層中的粒子的平均粒徑及平均初級粒徑藉由依照在上述“粒子”的項目中說明之平均粒徑及平均初級粒徑的測量方法之方法進行測量。The average particle diameter and the average primary particle diameter of the particles in the coating layer are measured by the method in accordance with the method of measuring the average particle diameter and the average primary particle diameter described in the item "Particles" above.

包覆層可以含有單獨1種粒子,或者可以含有2種以上的粒子。The coating layer may contain one kind of particles alone, or may contain two or more kinds of particles.

就提高膜的捲繞品質及抑制轉印故障之觀點而言,相對於包覆層的總質量,粒子的含量係0.01質量%~15質量%為較佳,0.1質量%~10質量%為更佳,0.5質量%~6質量%為特佳。From the viewpoint of improving film winding quality and suppressing transfer failure, relative to the total mass of the coating layer, the content of particles is preferably 0.01% to 15% by mass, and more preferably 0.1% to 10% by mass. Preferably, 0.5% by mass to 6% by mass is particularly good.

包覆層含有黏合劑為較佳。作為黏合劑,樹脂黏合劑為較佳。作為樹脂黏合劑,例如,可舉出聚丙烯酸、聚氨酯、聚酯及聚烯烴。The coating layer preferably contains a binder. As the binder, a resin binder is preferred. Examples of the resin binder include polyacrylic acid, polyurethane, polyester, and polyolefin.

作為聚丙烯酸,只要係具有源自選自包括丙烯酸酯及甲基丙烯酸酯之組群中之至少1種化合物之構成單元之聚合物,則並無限制,能夠利用公知的聚丙烯酸。聚丙烯酸可以具有源自除了丙烯酸酯及甲基丙烯酸酯以外的化合物(例如,烯烴化合物及苯乙烯化合物)之構成單元。The polyacrylic acid is not limited as long as it has a structural unit derived from at least one compound selected from the group consisting of acrylate and methacrylate, and known polyacrylic acid can be used. Polyacrylic acid may have structural units derived from compounds other than acrylate and methacrylate (for example, olefin compounds and styrene compounds).

作為聚氨酯,只要係具有胺甲酸乙酯鍵之聚合物,則並無限制,能夠利用公知的聚氨酯。聚氨酯通常藉由使異氰酸酯化合物與多元醇化合物進行反應來製造。The polyurethane is not limited as long as it is a polymer having a urethane bond, and a known polyurethane can be used. Polyurethane is usually produced by reacting an isocyanate compound and a polyol compound.

作為聚酯,能夠應用在上述“聚酯”的項目中說明之聚酯,較佳的種類亦相同。As the polyester, the polyester described in the above "polyester" item can be applied, and the preferred types are also the same.

作為聚烯烴,並無限制,能夠利用公知的聚烯烴。作為聚烯烴,例如,可舉出聚乙烯及聚丙烯。The polyolefin is not limited, and known polyolefins can be used. Examples of polyolefins include polyethylene and polypropylene.

包覆層可以含有單獨1種黏合劑,或者可以含有2種以上的黏合劑。The coating layer may contain one type of adhesive alone, or may contain two or more types of adhesives.

就包覆層的耐久性及粒子的分散性的觀點而言,相對於包覆層的總質量,黏合劑的含量係30質量%~80質量%為較佳,40質量%~70質量%為更佳,45質量%~65質量%為特佳。From the viewpoint of the durability of the coating layer and the dispersibility of particles, relative to the total mass of the coating layer, the content of the binder is preferably 30% to 80% by mass, and 40% to 70% by mass is More preferably, 45% by mass to 65% by mass is particularly preferred.

包覆層中的複數個突起的實施形態與在上述“突起”的項目中說明之突起的實施形態相同,較佳的實施形態亦相同。The embodiment of the plurality of protrusions in the coating layer is the same as the embodiment of the protrusions described in the item of "protrusion" above, and the preferred embodiment is also the same.

就包覆層的製造適性及賦予透明性的觀點而言,包覆層的厚度係0.01μm~0.3μm為較佳,0.02μm~0.1μm為更佳,0.02μm~0.06μm為特佳。包覆層的厚度設為藉由掃描型電子顯微鏡(SEM)或透射型電子顯微鏡(TEM)測量之與包覆層的表面正交之截面切片的5個部位的厚度的算術平均值。From the viewpoint of manufacturing suitability of the coating layer and imparting transparency, the thickness of the coating layer is preferably 0.01 μm to 0.3 μm, more preferably 0.02 μm to 0.1 μm, and particularly preferably 0.02 μm to 0.06 μm. The thickness of the coating layer is set as the arithmetic average of the thickness of 5 parts of the cross-sectional slice orthogonal to the surface of the coating layer measured by a scanning electron microscope (SEM) or a transmission electron microscope (TEM).

作為包覆層的形成方法,例如,可舉出使用包覆層形成用塗佈液之方法。例如,能夠藉由在聚酯膜基材上塗佈包覆層形成用塗佈液並依需要進行乾燥來形成包覆層。作為包覆層的形成方法,亦能夠藉由共擠出不同材料來形成,但是就設為0.3μm以下的膜之觀點而言,使用塗佈液為較佳。As a method of forming a coating layer, for example, a method of using a coating liquid for forming a coating layer is exemplified. For example, the coating layer can be formed by applying a coating liquid for forming a coating layer on a polyester film base material and drying as necessary. As a method of forming the coating layer, it can also be formed by co-extrusion of different materials, but from the viewpoint of making it into a film of 0.3 μm or less, it is preferable to use a coating liquid.

包覆層形成用塗佈液例如能夠藉由混合上述各成分及溶劑來製備。作為溶劑,例如,可舉出水、己烷、丙酮、乙醇、四氫呋喃、乙二醇單乙醚、乙二醇二甲醚、丙二醇單甲醚及丙二醇單乙醚。上述中,就環境、安全性及經濟性的觀點而言,溶劑係水為較佳。The coating liquid for forming a coating layer can be prepared, for example, by mixing the above-mentioned components and a solvent. Examples of the solvent include water, hexane, acetone, ethanol, tetrahydrofuran, ethylene glycol monoethyl ether, ethylene glycol dimethyl ether, propylene glycol monomethyl ether, and propylene glycol monoethyl ether. Among the above, from the viewpoints of environment, safety, and economy, solvent-based water is preferable.

包覆層形成用塗佈液可以含有單獨1種溶劑,或者可以含有2種以上的溶劑。The coating liquid for forming a coating layer may contain a single type of solvent, or may contain two or more types of solvents.

相對於包覆層形成用塗佈液的總質量,溶劑的含量係80質量%~99質量%為較佳,90質量%~98質量%為更佳。Relative to the total mass of the coating liquid for forming a coating layer, the content of the solvent is preferably 80% to 99% by mass, and more preferably 90% to 98% by mass.

塗佈方法並無限制,能夠利用公知的方法。作為塗佈方法,例如,可舉出噴塗法、狹縫塗佈法、輥塗法、刮刀塗佈法、旋塗法、棒塗法及浸塗法。The coating method is not limited, and a known method can be used. As the coating method, for example, a spray coating method, a slit coating method, a roll coating method, a knife coating method, a spin coating method, a bar coating method, and a dip coating method can be cited.

在使用包覆層形成用塗佈液形成包覆層之情形下,塗佈有包覆層形成用塗佈液之聚酯膜基材可以為未拉伸膜,亦可以為單軸拉伸膜,或者還可以為二軸拉伸膜。就聚酯膜基材及包覆層的密接性的觀點而言,包覆層的形成方法係在單軸拉伸聚酯膜基材上塗佈包覆層形成用塗佈液之方法為較佳。例如,藉由在單軸拉伸聚酯膜基材上塗佈包覆層形成用塗佈液來形成包覆層之後,同時拉伸單軸拉伸聚酯膜基材和包覆層,藉此能夠提高聚酯膜基材及包覆層的密接性。對於拉伸的具體方法,將在後面進行敘述。In the case of forming the coating layer using the coating liquid for forming the coating layer, the polyester film substrate coated with the coating liquid for forming the coating layer may be an unstretched film or a uniaxially stretched film , Or it can be a biaxially stretched film. From the viewpoint of the adhesiveness of the polyester film substrate and the coating layer, the method of forming the coating layer is to coat the coating solution for forming the coating layer on the uniaxially stretched polyester film substrate. good. For example, after forming the coating layer by applying the coating solution for forming the coating layer on the uniaxially stretched polyester film substrate, the uniaxially stretched polyester film substrate and the coating layer are simultaneously stretched, by This can improve the adhesion of the polyester film base material and the coating layer. The specific method of stretching will be described later.

[二軸配向聚酯膜之製造方法] 作為本揭示之二軸配向聚酯膜之製造方法,例如,可舉出對藉由擠出成型法獲得之未拉伸聚酯膜進行二軸拉伸之方法。[Manufacturing method of biaxially aligned polyester film] As a manufacturing method of the biaxially oriented polyester film of this disclosure, for example, a method of biaxially stretching an unstretched polyester film obtained by an extrusion molding method can be cited.

擠出成型法為例如藉由使用擠出機擠出原料樹脂來將原料樹脂成型為所期望的形狀之方法。The extrusion molding method is a method of molding the raw material resin into a desired shape by extruding the raw material resin using an extruder, for example.

二軸拉伸可以為同時進行縱向拉伸及橫向拉伸之同時二軸拉伸,或者可以為將縱向拉伸及橫向拉伸分為2個階段或2個階段以上的多階段來進行之逐次二軸拉伸。作為逐次二軸拉伸的實施形態,例如,可舉出縱向拉伸→橫向拉伸、縱向拉伸→橫向拉伸→縱向拉伸、縱向拉伸→縱向拉伸→橫向拉伸及橫向拉伸→縱向拉伸。上述中,縱向拉伸→橫向拉伸為較佳。The biaxial stretching may be simultaneous biaxial stretching of simultaneous longitudinal stretching and lateral stretching, or it may be sequential in which the longitudinal stretching and the lateral stretching are divided into two stages or more than two stages. Biaxial stretching. As an embodiment of the sequential biaxial stretching, for example, longitudinal stretching→lateral stretching, longitudinal stretching→lateral stretching→longitudinal stretching, longitudinal stretching→longitudinal stretching→lateral stretching, and lateral stretching can be mentioned. →Longitudinal stretch. Among the above, longitudinal stretching→lateral stretching is preferable.

作為用於二軸拉伸之裝置,並無限制,能夠利用公知的二軸拉伸機。以下,參閱圖式,對二軸拉伸機的一例進行說明。The device used for biaxial stretching is not limited, and a known biaxial stretching machine can be used. Hereinafter, referring to the drawings, an example of the biaxial stretching machine will be described.

如圖1所示,二軸拉伸機100具備1對環狀導軌60a及60b和安裝於各環狀導軌且能夠沿著導軌移動之把持構件2a~2l。環狀導軌60a及60b夾著膜200相互對稱配置。在二軸拉伸機100中,能夠藉由用把持構件2a~2l把持膜200並沿著導軌移動來沿著寬度方向拉伸膜200。As shown in Fig. 1, the biaxial stretching machine 100 includes a pair of ring-shaped rails 60a and 60b and holding members 2a to 2l that are attached to each ring-shaped rail and can move along the rails. The ring guide rails 60a and 60b are arranged symmetrically with each other with the film 200 interposed therebetween. In the biaxial stretching machine 100, the film 200 can be stretched in the width direction by gripping the film 200 with the gripping members 2a to 2l and moving along the guide rail.

二軸拉伸機100具有包含預熱部10、拉伸部20、熱定型部30、熱鬆弛部40及冷卻部50之區域。The biaxial stretching machine 100 has an area including a preheating part 10, a stretching part 20, a heat setting part 30, a heat relaxation part 40 and a cooling part 50.

預熱部10為對膜200進行預熱之區域。The preheating part 10 is a region for preheating the film 200.

拉伸部20為在與箭頭MD的方向(長邊方向)正交之方向即箭頭TD的方向(膜寬度方向)上對經預熱之膜200施加張力並進行拉伸之區域。例如,如圖1所示,在拉伸部20中,將膜200從寬度L0拉伸至寬度L1。The stretched portion 20 is a region where tension is applied to the preheated film 200 and stretched in the direction of the arrow TD (the film width direction) that is orthogonal to the direction of the arrow MD (long-side direction). For example, as shown in FIG. 1, in the stretching section 20, the film 200 is stretched from the width L0 to the width L1.

熱定型部30為在對被施加張力之膜200施加了張力之狀態下進行加熱而熱定型之區域。The heat setting part 30 is a region for heat setting by heating in a state where the tension is applied to the film 200 to which the tension is applied.

熱鬆弛部40為藉由對熱定型之膜200進行加熱來對熱定型之膜200的張力進行熱鬆弛之區域。The thermal relaxation part 40 is a region where the tension of the heat-set film 200 is thermally relaxed by heating the heat-set film 200.

冷卻部50為對經熱鬆弛之膜200進行冷卻之區域。藉由對膜200進行冷卻,能夠將膜200的形狀定型化。在圖1中示出了通過了冷卻部50之寬度為L2的膜200。The cooling part 50 is a region for cooling the thermally relaxed film 200. By cooling the film 200, the shape of the film 200 can be shaped. In FIG. 1, a film 200 having a width of L2 that has passed through the cooling part 50 is shown.

在環狀導軌60a安裝有能夠沿著環狀導軌60a移動之把持構件2a、2b、2e、2f、2i及2j。在環狀導軌60b安裝有能夠沿著環狀導軌60b移動之把持構件2c、2d、2g、2h、2k及2l。Holding members 2a, 2b, 2e, 2f, 2i, and 2j that can move along the ring rail 60a are attached to the ring rail 60a. Holding members 2c, 2d, 2g, 2h, 2k, and 21 that can move along the ring rail 60b are attached to the ring rail 60b.

把持構件2a、2b、2e、2f、2i及2j把持膜200的箭頭TD的方向的一個端部。把持構件2c、2d、2g、2h、2k及2l把持膜200的箭頭TD的方向的另一個端部。把持構件2a~2l通常被稱為夾頭、夾子等。The gripping members 2a, 2b, 2e, 2f, 2i, and 2j grip one end of the film 200 in the direction of the arrow TD. The gripping members 2c, 2d, 2g, 2h, 2k, and 21 grip the other end of the film 200 in the direction of the arrow TD. The gripping members 2a to 2l are generally called chucks, clips, and the like.

把持構件2a、2b、2e、2f、2i及2j沿著環狀導軌60a繞逆時針移動。把持構件2c、2d、2g、2h、2k及2l沿著環狀導軌60b繞順時針移動。The gripping members 2a, 2b, 2e, 2f, 2i, and 2j move counterclockwise along the ring-shaped rail 60a. The gripping members 2c, 2d, 2g, 2h, 2k, and 21 move clockwise along the ring rail 60b.

把持構件2a~2d在預熱部10中在把持膜200的端部之狀態下沿著環狀導軌60a或60b移動,並經由拉伸部20、熱定型部30及熱鬆弛部40前進至冷卻部50。接著,把持構件2a及2b和把持構件2c及2d按傳送方向順序在冷卻部50的箭頭MD的方向下游側的端部(例如,圖1中的把持解除點P及把持解除點Q)釋放膜200的端部之後,進一步沿著環狀導軌60a或60b移動,並返回到預熱部10。在上述過程中,膜200沿著箭頭MD的方向移動,藉此進行預熱部10中的預熱、拉伸部20中的拉伸、熱定型部30中的熱定型、熱鬆弛部40中的熱鬆弛及冷卻部50中的冷卻,並進行橫向拉伸。The holding members 2a to 2d move along the ring-shaped rail 60a or 60b while holding the end of the film 200 in the preheating section 10, and advance through the stretching section 20, the heat setting section 30, and the thermal relaxation section 40 to be cooled.部50. Next, the gripping members 2a and 2b and the gripping members 2c and 2d release the film at the downstream end in the direction of the arrow MD of the cooling part 50 (for example, the grip release point P and the grip release point Q in FIG. 1) in the order in the conveying direction After the end of 200, it further moves along the ring-shaped rail 60a or 60b, and returns to the preheating part 10. In the above process, the film 200 moves in the direction of the arrow MD, thereby performing preheating in the preheating part 10, stretching in the stretching part 20, heat setting in the heat setting part 30, and heat setting in the heat relaxation part 40. The thermal relaxation and cooling in the cooling section 50 are performed, and transverse stretching is performed.

藉由調節把持構件2a~2l的移動速度,能夠調節膜200的傳送速度。又,把持構件2a~2l能夠各自獨立地改變移動速度。By adjusting the moving speed of the holding members 2a to 2l, the conveying speed of the film 200 can be adjusted. In addition, the gripping members 2a to 2l can each independently change the moving speed.

如上所述,二軸拉伸機100為能夠進行在拉伸部20中沿著箭頭TD的方向拉伸膜200之橫向拉伸者。另一方面,二軸拉伸機100還能夠藉由改變把持構件2a~2l的移動速度來沿著箭頭MD的方向拉伸膜200。亦即,還能夠使用二軸拉伸機100進行同時二軸拉伸。As described above, the biaxial stretching machine 100 is capable of stretching the film 200 in the direction of the arrow TD in the stretching section 20 in the transverse direction. On the other hand, the biaxial stretching machine 100 can also stretch the film 200 in the direction of the arrow MD by changing the moving speed of the holding members 2a to 2l. That is, the biaxial stretching machine 100 can also be used to perform simultaneous biaxial stretching.

為了支撐膜200,二軸拉伸機100除了具有把持構件2a~2l以外,還可以具有其他把持構件(未圖示)。In order to support the film 200, the biaxial stretching machine 100 may have other holding members (not shown) in addition to the holding members 2a to 2l.

接著,對本揭示之二軸配向聚酯膜之製造方法的一例具體地進行說明。Next, an example of the manufacturing method of the biaxially oriented polyester film of the present disclosure will be specifically described.

本揭示之二軸配向聚酯膜之製造方法具有如下製程為較佳:藉由熔融擠出聚酯來形成未拉伸聚酯膜之製程(以下,還稱為“擠出成型製程”。);沿著長邊方向拉伸上述未拉伸聚酯膜之製程(以下,還稱為“縱向拉伸製程”。);及沿著寬度方向拉伸沿著上述長邊方向拉伸之聚酯膜之製程(以下,還稱為“橫向拉伸製程”。)。The manufacturing method of the biaxially aligned polyester film of the present disclosure preferably has the following process: a process of forming an unstretched polyester film by melt-extruding polyester (hereinafter, also referred to as "extrusion molding process"). ; A process of stretching the aforementioned unstretched polyester film along the longitudinal direction (hereinafter, also referred to as "longitudinal stretching process"); and stretching the polyester stretched along the aforementioned longitudinal direction along the width direction Film manufacturing process (hereinafter, also referred to as "transverse stretching process".).

(擠出成型製程) 在擠出成型製程中,藉由熔融擠出聚酯來形成未拉伸聚酯膜。(Extrusion molding process) In the extrusion molding process, an unstretched polyester film is formed by melt-extruding polyester.

作為熔融擠出的方法,例如,可舉出使用擠出機之方法。例如,對於熔融擠出,使用具備1個或2個以上的螺桿之擠出機,將聚酯加熱至熔點以上的溫度,然後使螺桿進行旋轉,一邊熔融混煉一邊進行。聚酯藉由加熱及基於螺桿之混煉在擠出機內熔融而成為熔融體(熔體)。As a method of melt extrusion, for example, a method using an extruder can be cited. For example, for melt extrusion, an extruder equipped with one or two or more screws is used to heat the polyester to a temperature above the melting point, and then rotate the screw to perform melting and kneading. The polyester is melted in the extruder by heating and screw-based mixing to become a melt (melt).

熔融體通過齒輪泵及過濾器等從擠出模擠出。擠出模還簡稱為“模具”〔參閱JIS B8650:2006、a)擠出成型機、編號134〕。熔融體可以單層擠出,或者亦可以多層擠出。The melt is extruded from the extrusion die through a gear pump, a filter, etc. Extrusion die is also abbreviated as "die" [refer to JIS B8650: 2006, a) Extrusion molding machine, No. 134]. The melt can be extruded in a single layer, or can also be extruded in multiple layers.

在熔融擠出中,就抑制擠出機內的熱解(例如,聚酯的水解)之觀點而言,對擠出機內進行氮氣取代為較佳。又,就將混煉溫度抑制得較低之觀點而言,擠出機係二軸擠出機為較佳。In melt extrusion, from the viewpoint of suppressing pyrolysis in the extruder (for example, hydrolysis of polyester), it is preferable to replace the inside of the extruder with nitrogen. In addition, from the viewpoint of keeping the kneading temperature low, the extruder is preferably a two-screw extruder.

從擠出模擠出之熔融體藉由被冷卻而成型為膜狀。例如,藉由使熔融體與鑄造輥接觸,並在鑄造輥上對熔融體進行冷卻及固化,能夠將熔融體成型為膜狀。在熔融體的冷卻中,進一步對熔融體吹風(較佳為冷風)為較佳。The melt extruded from the extrusion die is formed into a film shape by being cooled. For example, by bringing the melt into contact with a casting roll, and cooling and solidifying the melt on the casting roll, the melt can be formed into a film shape. In cooling the melt, it is preferable to further blow air (preferably cold air) to the melt.

鑄造輥的溫度超過(Tg-10℃)且(Tg+30℃)以下為較佳,(Tg-7℃)~(Tg+20℃)為更佳,(Tg-5℃)~(Tg+10℃)為特佳。“Tg”為聚酯的玻璃轉移溫度。The temperature of the casting roll exceeds (Tg-10℃) and below (Tg+30℃) is better, (Tg-7℃)~(Tg+20℃) is more preferably, (Tg-5℃)~(Tg+ 10℃) is particularly good. "Tg" is the glass transition temperature of polyester.

在擠出成型製程中使用鑄造輥之情形下,提高鑄造輥與熔融體的密接性為較佳。作為提高密接性之方法,例如,可舉出靜電施加法、氣刀法、氣室法、真空噴嘴法及接觸輥法。In the case of using a casting roll in the extrusion molding process, it is better to improve the adhesion between the casting roll and the melt. As a method of improving adhesion, for example, an electrostatic application method, an air knife method, an air chamber method, a vacuum nozzle method, and a touch roll method can be cited.

使用鑄造輥等冷卻之成型體(未拉伸聚酯膜)使用剝離輥等剝離構件從鑄造輥等冷卻構件剝離。The molded body (unstretched polyester film) cooled using a casting roll or the like is peeled from a cooling member such as a casting roll using a peeling member such as a peeling roll.

(二軸拉伸) -縱向拉伸製程- 在縱向拉伸製程中,沿著長邊方向拉伸(以下,還稱為“縱向拉伸”。)上述未拉伸聚酯膜。(Biaxial stretching) -Longitudinal stretching process- In the longitudinal stretching process, the unstretched polyester film is stretched in the longitudinal direction (hereinafter, also referred to as "longitudinal stretching").

在縱向拉伸製程中,在縱向拉伸之前,對未拉伸聚酯膜進行預熱為較佳。藉由對未拉伸聚酯膜進行預熱,能夠輕易地對聚酯膜進行縱向拉伸。In the longitudinal stretching process, it is preferable to preheat the unstretched polyester film before the longitudinal stretching. By preheating the unstretched polyester film, the polyester film can be easily stretched in the longitudinal direction.

預熱溫度係(Tg-10℃)~(Tg+60℃)為較佳,(Tg℃)~(Tg+50℃)為更佳。具體而言,預熱溫度係60℃~100℃為較佳,65℃~80℃為更佳。The preheating temperature range (Tg-10°C) ~ (Tg+60°C) is preferred, and (Tg°C) ~ (Tg+50°C) is more preferred. Specifically, the preheating temperature is preferably from 60°C to 100°C, and more preferably from 65°C to 80°C.

對於縱向拉伸,例如,能夠藉由一邊在長邊方向上傳送未拉伸聚酯膜,一邊在設置於傳送方向上之2對以上的夾持輥之間施加張力來進行。例如,在傳送方向上游側設置1對夾持輥A及在傳送方向下游側設置1對夾持輥B之情形下,在傳送未拉伸聚酯膜時使夾持輥B的轉速比夾持輥A的轉速快,藉此沿著長邊方向拉伸未拉伸聚酯膜。The longitudinal stretching can be performed by, for example, conveying the unstretched polyester film in the longitudinal direction while applying tension between two or more pairs of nip rollers provided in the conveying direction. For example, when a pair of nip rollers A are installed on the upstream side in the conveying direction and a pair of nip rollers B are installed on the downstream side in the conveying direction, the rotation speed of the nip roller B is higher than that when the unstretched polyester film is conveyed. The rotation speed of the roll A is fast, thereby stretching the unstretched polyester film in the longitudinal direction.

縱向拉伸製程中的拉伸倍率比後述之橫向拉伸製程中的拉伸倍率小為較佳。縱向拉伸製程中的拉伸倍率係2.0倍~5.0倍為較佳,2.5倍~4.0倍為更佳,2.8倍~4.0倍為特佳。The stretching ratio in the longitudinal stretching process is preferably smaller than the stretching ratio in the lateral stretching process described later. The stretching ratio in the longitudinal stretching process is preferably 2.0 times to 5.0 times, more preferably 2.5 times to 4.0 times, and particularly preferably 2.8 times to 4.0 times.

縱向拉伸製程中的加熱溫度係(Tg-20℃)~(Tg+50℃)為較佳,(Tg-10℃)~(Tg+40℃)為更佳,(Tg℃)~(Tg+30℃)為特佳。具體而言,縱向拉伸製程中的加熱溫度係70℃~120℃為較佳,80℃~110℃為更佳,85℃~100℃為特佳。The heating temperature in the longitudinal stretching process is (Tg-20℃)~(Tg+50℃) is better, (Tg-10℃)~(Tg+40℃) is more preferable, (Tg℃)~(Tg +30℃) is particularly good. Specifically, the heating temperature in the longitudinal stretching process is preferably 70°C to 120°C, more preferably 80°C to 110°C, and particularly preferably 85°C to 100°C.

作為對未拉伸聚酯膜進行加熱之方法,可舉出對與未拉伸聚酯膜接觸之夾持輥等輥進行加熱之方法。作為對輥進行加熱之方法,例如,可舉出在輥內部設置加熱器或供熱溶劑能夠流動之配管之方法。除了上述以外,例如,可舉出對未拉伸聚酯膜吹熱風之方法、與加熱器等熱源接觸之方法及藉由通過熱源的附近來對未拉伸聚酯膜進行加熱之方法。As a method of heating the unstretched polyester film, a method of heating rolls such as nip rolls that are in contact with the unstretched polyester film can be cited. As a method of heating the roller, for example, a method of installing a heater or a pipe through which the heating solvent can flow inside the roller can be cited. In addition to the above, for example, a method of blowing hot air to an unstretched polyester film, a method of contacting a heat source such as a heater, and a method of heating the unstretched polyester film by passing the vicinity of the heat source.

縱向拉伸製程中的拉伸速度係800%/秒~1,500%/秒為較佳,1,000%/秒~1,400%/秒為更佳,1,200%/秒~1,400%/秒為特佳。在此,“拉伸速度”係指以百分率表示將從拉伸前的長度d0拉伸1秒鐘而得之長度Δd除以拉伸前的長度d0而得之值(Δd/d0)之值。The stretching speed in the longitudinal stretching process is preferably 800%/sec to 1,500%/sec, more preferably 1,000%/sec to 1,400%/sec, and particularly preferably 1,200%/sec to 1,400%/sec. Here, "stretching speed" refers to the value (Δd/d0) obtained by dividing the length Δd obtained by stretching the length d0 before stretching for 1 second by the length d0 before stretching in a percentage. .

-橫向拉伸製程- 在橫向拉伸製程中,沿著寬度方向拉伸(以下,還稱為“橫向拉伸”。)沿著上述長邊方向拉伸之聚酯膜。-Horizontal stretching process- In the transverse stretching process, the polyester film is stretched in the width direction (hereinafter also referred to as "transverse stretch") along the above-mentioned longitudinal direction.

在橫向拉伸製程中,在橫向拉伸之前,對沿著長邊方向拉伸之聚酯膜進行預熱為較佳。藉由對聚酯膜進行預熱,能夠輕易地對聚酯膜進行橫向拉伸。In the transverse stretching process, it is preferable to preheat the polyester film stretched along the longitudinal direction before the transverse stretching. By preheating the polyester film, the polyester film can be easily stretched in the transverse direction.

預熱溫度係(Tg-10℃)~(Tg+60℃)為較佳,(Tg℃)~(Tg+50℃)為更佳。具體而言,預熱溫度係80℃~120℃為較佳,90℃~110℃為更佳。The preheating temperature range (Tg-10°C) ~ (Tg+60°C) is preferred, and (Tg°C) ~ (Tg+50°C) is more preferred. Specifically, the preheating temperature is preferably 80°C to 120°C, and more preferably 90°C to 110°C.

橫向拉伸製程中的拉伸倍率比上述縱向拉伸製程中的拉伸倍率大為較佳。橫向拉伸製程中的拉伸倍率係3.0倍~6.0倍為較佳,3.5倍~5.0倍為更佳,3.5倍~4.5倍為特佳。The stretching ratio in the transverse stretching process is better than the stretching ratio in the above-mentioned longitudinal stretching process. The stretching magnification in the transverse stretching process is preferably from 3.0 times to 6.0 times, more preferably from 3.5 times to 5.0 times, and particularly preferably from 3.5 times to 4.5 times.

由縱向拉伸製程中的拉伸倍率與橫向拉伸製程中的拉伸倍率之積表示之面積倍率係12.8倍~15.5倍為較佳,13.5倍~15.2倍為更佳,14.0倍~15.0倍為特佳。若面積倍率為12.8倍以上,則膜寬度方向上的分子配向變得良好。又,若面積倍率為15.5倍以下,則在供於加熱處理時容易保持分子配向不易鬆弛之狀態。The area magnification represented by the product of the stretching magnification in the longitudinal stretching process and the stretching magnification in the transverse stretching process is preferably 12.8 to 15.5 times, preferably 13.5 to 15.2 times, and 14.0 to 15.0 times It is especially good. If the area magnification is 12.8 times or more, the molecular alignment in the film width direction becomes good. In addition, if the area magnification is 15.5 times or less, it is easy to maintain a state in which the molecular alignment is not easy to relax when it is subjected to heat treatment.

橫向拉伸製程中的加熱溫度係(Tg-10℃)~(Tg+80℃)為較佳,(Tg℃)~(Tg+70℃)為更佳,(Tg℃)~(Tg+60℃)為特佳。具體而言,橫向拉伸製程中的加熱溫度係100℃~140℃為較佳,110℃~135℃為更佳,115℃~130℃為特佳。The heating temperature in the transverse stretching process is (Tg-10℃)~(Tg+80℃) is better, (Tg℃)~(Tg+70℃) is more preferably, (Tg℃)~(Tg+60) ℃) is particularly good. Specifically, the heating temperature in the transverse stretching process is preferably 100°C to 140°C, more preferably 110°C to 135°C, and particularly preferably 115°C to 130°C.

橫向拉伸製程中的拉伸速度係8%/秒~45%/秒為較佳,10%/秒~30%/秒為更佳,15%/秒~20%/秒為特佳。The stretching speed in the transverse stretching process is preferably from 8%/sec to 45%/sec, more preferably from 10%/sec to 30%/sec, and particularly preferably from 15%/sec to 20%/sec.

在製造具有包覆層之二軸配向聚酯膜之情形下,在沿著長邊方向拉伸之聚酯膜上塗佈包覆層形成用塗佈液,接著,進行橫向拉伸為較佳。能夠藉由上述方法提高包覆層的密接性。In the case of manufacturing a biaxially oriented polyester film with a covering layer, it is preferable to apply the coating solution for forming the covering layer on the polyester film stretched in the longitudinal direction, and then to stretch it in the transverse direction. . The adhesion of the coating layer can be improved by the above method.

(加熱處理製程) 本揭示之二軸配向聚酯膜之製造方法具有對沿著上述寬度方向拉伸之聚酯膜進行加熱處理之製程(以下,還稱為“加熱處理製程”。)為較佳。作為加熱處理製程,例如,可舉出熱定型製程及熱鬆弛製程。加熱處理製程具有熱定型製程及熱鬆弛製程中的至少一方為較佳,具有熱定型製程及熱鬆弛製程為更佳。(Heat treatment process) The manufacturing method of the biaxially oriented polyester film of the present disclosure preferably has a process of heat-treating the polyester film stretched along the above-mentioned width direction (hereinafter, also referred to as "heating process"). As the heat treatment process, for example, a heat setting process and a thermal relaxation process can be cited. It is preferable that the heat treatment process has at least one of a heat setting process and a heat relaxation process, and it is more preferable to have a heat setting process and a heat relaxation process.

-熱定型製程- 在熱定型製程中,藉由對沿著上述寬度方向拉伸之聚酯膜進行加熱來進行熱定型。由於能夠藉由熱定型而使聚酯結晶化,因此能夠抑制聚酯膜的收縮。-Heat setting process- In the heat setting process, heat setting is performed by heating the polyester film stretched along the width direction. Since the polyester can be crystallized by heat setting, shrinkage of the polyester film can be suppressed.

熱定型製程中的加熱溫度係190℃~240℃為較佳,200℃~240℃為更佳,210℃~230℃為特佳。The heating temperature in the heat setting process is preferably from 190°C to 240°C, more preferably from 200°C to 240°C, and particularly preferably from 210°C to 230°C.

在熱定型製程中,膜寬度方向上的最高到達膜面溫度的偏差係0.5℃~10.0℃為較佳,0.5℃~7.0℃為更佳,0.5℃~5.0℃為進一步較佳,0.5℃~4.0℃為特佳。藉由將膜寬度方向上的最高到達膜面溫度的偏差調節在上述範圍內,能夠抑制寬度方向上的結晶度的偏差。In the heat setting process, the deviation of the maximum temperature of the film surface in the width direction of the film is preferably 0.5°C to 10.0°C, more preferably 0.5°C to 7.0°C, further preferably 0.5°C to 5.0°C, and 0.5°C to 0.5°C. 4.0°C is particularly good. By adjusting the deviation of the maximum reaching film surface temperature in the film width direction within the above range, the deviation of the crystallinity in the width direction can be suppressed.

作為加熱方法,例如,可舉出對膜吹熱風之方法及對膜進行輻射加熱之方法。作為在輻射加熱之方法中使用之裝置,例如,可舉出紅外線加熱器。As the heating method, for example, a method of blowing hot air to the film and a method of radiating heating the film can be cited. As the device used in the radiant heating method, for example, an infrared heater can be cited.

熱定型製程中的加熱時間係5秒~50秒為較佳,5秒~30秒為更佳,5秒~10秒為特佳。The heating time in the heat setting process is preferably from 5 seconds to 50 seconds, more preferably from 5 seconds to 30 seconds, and particularly preferably from 5 seconds to 10 seconds.

-熱鬆弛製程- 在熱鬆弛製程中,藉由對沿著上述寬度方向拉伸之聚酯膜進行加熱來進行熱鬆弛。能夠藉由熱鬆弛而使聚酯膜的殘留應變鬆弛。-Thermal relaxation process- In the thermal relaxation process, thermal relaxation is performed by heating the polyester film stretched in the above-mentioned width direction. The residual strain of the polyester film can be relaxed by thermal relaxation.

熱鬆弛製程中的加熱溫度係比熱定型製程中的加熱溫度低5℃以上的溫度為較佳,低15℃以上的溫度為更佳,低25℃以上的溫度為進一步較佳,低30℃以上的溫度為特佳。The heating temperature in the thermal relaxation process is preferably 5°C or more lower than the heating temperature in the heat setting process, a temperature lower than 15°C is more preferred, a temperature lower than 25°C is even more preferred, and a temperature lower than 30°C is more preferred. The temperature is particularly good.

熱鬆弛製程中的加熱溫度係100℃以上為較佳,110℃以上為更佳,120℃以上為特佳。The heating temperature in the thermal relaxation process is preferably 100°C or higher, more preferably 110°C or higher, and particularly preferably 120°C or higher.

作為加熱方法,例如,可舉出對膜吹熱風之方法及對膜進行輻射加熱之方法。作為在輻射加熱之方法中使用之裝置,例如,可舉出紅外線加熱器。As the heating method, for example, a method of blowing hot air on the film and a method of radiating heating on the film can be cited. As the device used in the radiant heating method, for example, an infrared heater can be cited.

(冷卻製程) 本揭示之二軸配向聚酯膜之製造方法具有對上述經加熱處理之聚酯膜進行冷卻之製程(以下,還稱為“冷卻製程”。)為較佳。(Cooling process) The manufacturing method of the biaxially aligned polyester film of the present disclosure preferably has a process of cooling the above-mentioned heat-treated polyester film (hereinafter, also referred to as "cooling process").

作為冷卻方法,例如,可舉出對膜吹風(較佳為冷風)之方法及使膜與能夠調節溫度之構件(例如,溫控輥)接觸之方法。As the cooling method, for example, a method of blowing air (preferably cold air) to the film and a method of bringing the film into contact with a member capable of adjusting the temperature (for example, a temperature control roll).

冷卻製程中的平均冷卻速度係500℃/分鐘~4,000℃/分鐘為較佳,1,000℃/分鐘~3,500℃/分鐘為更佳,1,500℃/分鐘~3,000℃/分鐘為特佳。藉由將平均冷卻速度調節在上述範圍內,能夠使冷卻製程中的膜的表面溫度均勻,因此能夠減小寬度方向上的膨脹率不均勻。平均冷卻速度使用非接觸式溫度計(例如,輻射溫度計)來求出。例如,依據膜的表面溫度成為150℃之地點與膜的表面溫度成為70℃之地點的距離Z及膜的傳送速度S,求出從150℃至70℃的冷卻時間(Z/S)。接著,藉由計算(150-70)/(Z/S),求出平均冷卻速度。The average cooling rate in the cooling process is preferably 500°C/minute to 4,000°C/minute, more preferably 1,000°C/minute to 3,500°C/minute, and particularly preferably 1,500°C/minute to 3,000°C/minute. By adjusting the average cooling rate within the above-mentioned range, the surface temperature of the film in the cooling process can be made uniform, and therefore, the unevenness of the expansion rate in the width direction can be reduced. The average cooling rate is obtained using a non-contact thermometer (for example, a radiation thermometer). For example, the cooling time (Z/S) from 150°C to 70°C is obtained based on the distance Z between the point where the surface temperature of the film becomes 150°C and the point where the surface temperature of the film becomes 70°C and the transport speed S of the film. Then, by calculating (150-70)/(Z/S), find the average cooling rate.

本揭示之二軸配向聚酯膜能夠應用於各種用途。本揭示之二軸配向聚酯膜例如能夠用於乾膜光阻支撐體用膜、製造積層陶瓷電容器之製程中的生坯薄片成型的支撐體用膜及其他光學構件用膜。 [實施例]The biaxially aligned polyester film of the present disclosure can be applied to various applications. The biaxially oriented polyester film of the present disclosure can be used for, for example, a dry film photoresist support film, a green sheet molding support film in the manufacturing process of a multilayer ceramic capacitor, and other optical member films. [Example]

以下,藉由實施例對本揭示進行詳細說明,但是本揭示並不限制於該等。另外,只要無特別說明,則“份”、“%”為質量基準。Hereinafter, the present disclosure will be described in detail through embodiments, but the present disclosure is not limited to these. In addition, unless otherwise specified, "parts" and "%" are quality standards.

<實施例1> [擠出成型] 使作為聚合觸媒而使用日本專利第5575671號公報中所記載之鈦化合物(檸檬酸螯合鈦錯合物,VERTEC AC-420,Johnson Matthey公司製造)製造之聚對酞酸乙二酯的顆粒進行乾燥,而將上述顆粒的含水率設為50ppm以下。將所乾燥之顆粒投入到直徑為30mm的單軸混煉擠出機的料斗中,接著,在280℃條件下熔融並擠出。使熔融體(熔體)通過過濾器(孔徑:3μm)之後,從模具擠出到25℃的冷卻輥,藉此獲得了未拉伸膜。另外,所擠出之熔融體(熔體)使用靜電施加法與冷卻輥密接。<Example 1> [Extrusion molding] As a polymerization catalyst, a titanium compound (citric acid chelated titanium complex, VERTEC AC-420, manufactured by Johnson Matthey) described in Japanese Patent No. 5557671 was used as a polymerization catalyst. Drying is performed so that the moisture content of the particles is 50 ppm or less. The dried pellets were put into a hopper of a uniaxial kneading extruder with a diameter of 30 mm, and then melted and extruded at 280°C. After passing the melt (melt) through a filter (pore size: 3 μm), it was extruded from a die to a cooling roll at 25° C., thereby obtaining an unstretched film. In addition, the extruded melt (melt) is in close contact with the cooling roll using an electrostatic application method.

[拉伸及塗佈] 對於上述未拉伸膜,藉由以下方法逐次實施了二軸拉伸。 (a)縱向拉伸 藉由使未拉伸膜在圓周速度不同的2對夾持輥之間通過來沿著縱方向(傳送方向)進行了拉伸。另外,對於縱向拉伸,將預熱溫度設為75℃、將拉伸溫度設為90℃、將拉伸倍率設為3.4倍及將拉伸速度設為1,300%/秒而實施。 (b)塗佈 使用棒塗佈機,在上述縱向拉伸之膜的一個表面上塗佈了下述包覆層形成用塗佈液,以成為5.6g/m2 。 (c)橫向拉伸 使用拉幅機在下述條件下對進行了上述縱向拉伸及上述塗佈之膜進行了橫向拉伸。 -條件- 預熱溫度:100℃ 拉伸溫度:120℃ 拉伸倍率:4.2倍 拉伸速度:50%/秒[Stretching and coating] The above-mentioned unstretched film was sequentially biaxially stretched by the following method. (A) Longitudinal stretching The unstretched film was stretched in the longitudinal direction (transport direction) by passing the unstretched film between two pairs of nip rolls with different peripheral speeds. In addition, longitudinal stretching was performed by setting the preheating temperature to 75°C, the stretching temperature to 90°C, the stretching ratio to 3.4 times, and the stretching speed to 1,300%/sec. (B) Coating Using a bar coater, the coating liquid for forming the coating layer described below was coated on one surface of the above-mentioned longitudinally stretched film so as to become 5.6 g/m 2 . (C) Transverse stretch The film subjected to the above longitudinal stretch and the above coating was stretched in the transverse direction using a tenter under the following conditions. -Conditions- Preheating temperature: 100℃ Stretching temperature: 120℃ Stretching ratio: 4.2 times Stretching speed: 50%/sec

(包覆層形成用塗佈液) 藉由混合下述所示之各成分,獲得了包覆層形成用塗佈液。製備該塗佈液之後直至塗佈為止實施了利用6μm的過濾器(F20,MAHLE Japan Ltd.製造)的過濾及膜脫氣(2x6radial flow SuperPhobic,Polypore International,Inc.製造)。 •聚丙烯酸(AS-563A,DAICEL FINECHEM LTD.製造,固體成分:27.5質量%):167份 •非離子系界面活性劑(NAROACTY(註冊商標)CL95,SANYO CHEMICAL INDUSTRIES, LTD.製造,固體成分:100質量%):0.7份 •陰離子系界面活性劑(RAPISOL(註冊商標)A-90,NOF CORPORATION.製造,固體成分:1質量%水稀釋):55.7份 •巴西棕櫚蠟分散物(Cellulose(註冊商標)524,CHUKYO YUSHI CO.,LTD.製造,固體成分:30質量%):7份 •碳二亞胺化合物(CARBODILITE(註冊商標)V-02-L2,Nisshinbo Chemical Inc.製造,固體成分:10質量%水稀釋):20.9份 •凝聚二氧化矽(AEROSIL OX50,NIPPON AEROSIL CO.,LTD.製造,固體成分:10質量%,水分散,平均初級粒徑:40nm,平均粒徑:200nm):2.95份 •水:745.8份(Coating solution for coating layer formation) By mixing each component shown below, the coating liquid for coating layer formation was obtained. After preparing the coating liquid, filtration with a 6 μm filter (F20, manufactured by MAHLE Japan Ltd.) and membrane degassing (2x6 radial flow SuperPhobic, manufactured by Polypore International, Inc.) were performed until coating. • Polyacrylic acid (AS-563A, manufactured by DAICEL FINECHEM LTD., solid content: 27.5 mass%): 167 parts •Non-ionic surfactant (NAROACTY (registered trademark) CL95, manufactured by SANYO CHEMICAL INDUSTRIES, LTD., solid content: 100% by mass): 0.7 parts • Anionic surfactant (RAPISOL (registered trademark) A-90, manufactured by NOF CORPORATION., solid content: 1% by mass diluted with water): 55.7 parts • Carnauba wax dispersion (Cellulose (registered trademark) 524, manufactured by CHUKYO YUSHI CO., LTD., solid content: 30% by mass): 7 parts •Carbodiimide compound (CARBODILITE (registered trademark) V-02-L2, manufactured by Nisshinbo Chemical Inc., solid content: 10% by mass water dilution): 20.9 parts • Condensed silica (AEROSIL OX50, manufactured by NIPPON AEROSIL CO., LTD., solid content: 10% by mass, water dispersion, average primary particle size: 40nm, average particle size: 200nm): 2.95 parts • Water: 745.8 parts

[熱定型及熱鬆弛] 在下述條件下對上述縱向拉伸及橫向拉伸後的拉伸膜進行了熱定型。進而,在熱定型之後,縮小拉幅機寬度並在下述條件下進行熱鬆弛,接著進行了冷卻。 (熱定型條件) 熱定型溫度:227℃ 熱定型時間:6秒 (熱鬆弛條件) 熱鬆弛溫度:190℃ 熱鬆弛率:4% (冷卻條件) 冷卻速度:2,500℃/分鐘[Heat setting and thermal relaxation] The stretched film after the longitudinal stretching and the transverse stretching was heat-set under the following conditions. Furthermore, after heat setting, the width of the tenter was reduced and thermal relaxation was performed under the following conditions, followed by cooling. (Heat setting conditions) Heat setting temperature: 227℃ Heat setting time: 6 seconds (Thermal relaxation conditions) Thermal relaxation temperature: 190℃ Thermal relaxation rate: 4% (Cooling conditions) Cooling rate: 2,500°C/min

[捲取] 在上述熱定型及熱鬆弛之後,將膜兩端進行修剪,接著,以10mm的寬度對膜端部進行擠出加工(滾花)之後,以40kg/m的張力對拉伸膜進行了捲取。藉由上述方法,獲得了具有厚度為30μm的聚酯膜基材(PET:聚對酞酸乙二酯)和厚度為0.04μm的包覆層之二軸配向聚酯膜。所獲得之二軸配向聚酯膜的寬度為1.5m,卷長為7,000m。[Reeling] After the above heat setting and thermal relaxation, both ends of the film were trimmed, and then the end of the film was extruded (knurled) with a width of 10 mm, and then the stretched film was wound with a tension of 40 kg/m . By the above method, a biaxially aligned polyester film having a polyester film substrate (PET: polyethylene terephthalate) with a thickness of 30 μm and a coating layer with a thickness of 0.04 μm was obtained. The obtained biaxially aligned polyester film had a width of 1.5 m and a roll length of 7,000 m.

<實施例2> 將熱定型溫度變更為231℃,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 2> Except that the heat setting temperature was changed to 231°C, a biaxially oriented polyester film was obtained by the same method as in Example 1.

<實施例3> 將熱定型溫度變更為229℃,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 3> Except that the heat setting temperature was changed to 229°C, a biaxially oriented polyester film was obtained by the same method as in Example 1.

<實施例4> 將熱鬆弛後的冷卻速度變更為3,500℃/分鐘,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 4> Except that the cooling rate after thermal relaxation was changed to 3,500° C./min, a biaxially oriented polyester film was obtained by the same method as in Example 1.

<實施例5> 將熱鬆弛後的冷卻速度變更為3,000℃/分鐘,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 5> Except that the cooling rate after thermal relaxation was changed to 3,000° C./min, a biaxially oriented polyester film was obtained by the same method as in Example 1.

<實施例6> 將包覆層形成用塗佈液中的凝聚二氧化矽變更為膠體二氧化矽(SNOWTEX(註冊商標)MP4540M,Nissan Chemical Corporation製造,平均初級粒徑:450nm,平均粒徑:450nm),且將拉伸之後的包覆層形成用塗佈液的塗佈量變更為22.4g/m2 ,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 6> The aggregated silica in the coating solution for forming a coating layer was changed to colloidal silica (SNOWTEX (registered trademark) MP4540M, manufactured by Nissan Chemical Corporation, average primary particle size: 450nm, average particle size: 450nm), and the coating amount of the coating solution for forming the coating layer after stretching was changed to 22.4g/m 2 , except for this, a biaxially oriented polyester film was obtained by the same method as in Example 1. .

<實施例7> 將包覆層形成用塗佈液中的凝聚二氧化矽變更為膠體二氧化矽(SNOWTEX(註冊商標)MP2040,Nissan Chemical Corporation製造,平均初級粒徑:200nm,平均粒徑:200nm),且將拉伸之後的包覆層形成用塗佈液的塗佈量變更為11.2g/m2 ,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 7> The agglomerated silica in the coating solution for forming a coating layer was changed to colloidal silica (SNOWTEX (registered trademark) MP2040, manufactured by Nissan Chemical Corporation, average primary particle size: 200 nm, average particle size: 200nm), and the coating amount of the coating solution for forming the coating layer after stretching was changed to 11.2g/m 2 , except for this, a biaxially oriented polyester film was obtained by the same method as in Example 1. .

<實施例8> 將包覆層形成用塗佈液中的凝聚二氧化矽變更為膠體二氧化矽(SNOWTEX(註冊商標)ZL,Nissan Chemical Corporation製造,平均初級粒徑:100nm,平均粒徑:100nm),除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 8> The agglomerated silica in the coating solution for coating layer formation was changed to colloidal silica (SNOWTEX (registered trademark) ZL, manufactured by Nissan Chemical Corporation, average primary particle size: 100nm, average particle size: 100nm), except Otherwise, a biaxially aligned polyester film was obtained by the same method as in Example 1.

<實施例9> 將包覆層形成用塗佈液中的凝聚二氧化矽變更為膠體二氧化矽(SNOWTEX(註冊商標)XL,Nissan Chemical Corporation製造,平均初級粒徑:50nm,平均粒徑:50nm),除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 9> The condensed silica in the coating solution for forming the coating layer was changed to colloidal silica (SNOWTEX (registered trademark) XL, manufactured by Nissan Chemical Corporation, average primary particle size: 50 nm, average particle size: 50 nm), except for this Otherwise, a biaxially aligned polyester film was obtained by the same method as in Example 1.

<實施例10> 將包覆層形成用塗佈液中的凝聚二氧化矽的量變更為5.9份,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 10> Except that the amount of aggregated silica in the coating liquid for forming a coating layer was changed to 5.9 parts, a biaxially oriented polyester film was obtained by the same method as in Example 1.

<實施例11> 將包覆層形成用塗佈液中的凝聚二氧化矽的量變更為11.8份,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 11> Except that the amount of aggregated silica in the coating liquid for forming a coating layer was changed to 11.8 parts, a biaxially aligned polyester film was obtained by the same method as in Example 1.

<實施例12> 將包覆層形成用塗佈液中的凝聚二氧化矽的量變更為1.48份,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 12> Except that the amount of aggregated silica in the coating solution for forming a coating layer was changed to 1.48 parts, a biaxially aligned polyester film was obtained by the same method as in Example 1.

<實施例13> 將包覆層形成用塗佈液中的聚丙烯酸變更為聚氨酯(SUPER FLEX 150HS,DKS Co. Ltd.製造,固體成分:38.0質量%)230份,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 13> The polyacrylic acid in the coating liquid for forming a coating layer was changed to 230 parts of polyurethane (SUPER FLEX 150HS, manufactured by DKS Co. Ltd., solid content: 38.0% by mass), except that the same method as in Example 1 was used. The method obtains a biaxially aligned polyester film.

<實施例14> 將包覆層形成用塗佈液中的聚丙烯酸變更為聚酯(plascoat Z592,GOO CHEMICAL CO., LTD.製造,固體成分:25.0質量%)187份,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 14> The polyacrylic acid in the coating liquid for forming a coating layer was changed to 187 parts of polyester (plascoat Z592, manufactured by GOO CHEMICAL CO., LTD., solid content: 25.0% by mass). In addition, the same as in Example 1 In the same way, a biaxially aligned polyester film was obtained.

<實施例15> 將包覆層形成用塗佈液中的凝聚二氧化矽變更為聚甲基丙烯酸甲酯粒子(MP-1000,Soken Chemical & Engineering Co., Ltd.製造,平均初級粒徑:400nm,平均粒徑:400nm),除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。在表1中,將聚甲基丙烯酸甲酯粒子簡記為“PMMA”。<Example 15> The agglomerated silica in the coating solution for forming the coating layer was changed to polymethylmethacrylate particles (MP-1000, manufactured by Soken Chemical & Engineering Co., Ltd., average primary particle size: 400nm, average particle size : 400nm), except for this, a biaxially oriented polyester film was obtained by the same method as in Example 1. In Table 1, the polymethyl methacrylate particles are abbreviated as "PMMA".

<實施例16> 將塗佈縱向拉伸之後的包覆層形成用塗佈液之表面變更為兩個表面,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 16> A biaxially oriented polyester film was obtained by the same method as in Example 1, except that the surface of the coating liquid for forming a coating layer after the longitudinal stretching was applied was changed to two surfaces.

<實施例17> 將包覆層形成用塗佈液中的凝聚二氧化矽變更為膠體二氧化矽(SNOWTEX(註冊商標)XL,Nissan Chemical Corporation製造,平均初級粒徑:50nm,平均粒徑:50nm),且將上述膠體二氧化矽的量變更為0.04份,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 17> The agglomerated silica in the coating solution for coating layer formation was changed to colloidal silica (SNOWTEX (registered trademark) XL, manufactured by Nissan Chemical Corporation, average primary particle size: 50 nm, average particle size: 50 nm), and Except for changing the amount of the colloidal silica to 0.04 parts, a biaxially aligned polyester film was obtained by the same method as in Example 1.

<實施例18> 將包覆層形成用塗佈液中的凝聚二氧化矽變更為凝聚二氧化矽(NIPGEL(註冊商標)AZ204,Tosoh Silica Corporation.製造,平均初級粒徑:4nm,平均粒徑:1.7μm),且將熱定型溫度變更為229℃,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Example 18> The condensed silica in the coating solution for coating layer formation was changed to condensed silica (NIPGEL (registered trademark) AZ204, manufactured by Tosoh Silica Corporation., average primary particle size: 4nm, average particle size: 1.7μm), And except that the heat setting temperature was changed to 229°C, a biaxially oriented polyester film was obtained by the same method as in Example 1.

<比較例1> 將包覆層形成用塗佈液中的凝聚二氧化矽變更為膠體二氧化矽(SNOWTEX(註冊商標)MP4540M,Nissan Chemical Corporation製造,平均初級粒徑:450nm,平均粒徑:450nm)、將拉伸之後的包覆層形成用塗佈液的塗佈量變更為22.4g/m2 及將熱定型溫度變更為215℃,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Comparative Example 1> The aggregated silica in the coating solution for forming a coating layer was changed to colloidal silica (SNOWTEX (registered trademark) MP4540M, manufactured by Nissan Chemical Corporation, average primary particle size: 450nm, average particle size: 450nm), the coating amount of the coating solution for forming the coating layer after stretching was changed to 22.4g/m 2 and the heat setting temperature was changed to 215°C, except that the same method as in Example 1 was used. A biaxially aligned polyester film was obtained.

<比較例2> 將包覆層形成用塗佈液中的凝聚二氧化矽變更為凝聚二氧化矽(NIPGEL(註冊商標)AZ204,Tosoh Silica Corporation.製造,平均初級粒徑:4nm,平均粒徑:1.7μm)及將熱定型溫度變更為240℃,除此以外,藉由與實施例1相同的方法獲得了二軸配向聚酯膜。<Comparative example 2> Change the condensed silica in the coating solution for coating layer formation to condensed silica (NIPGEL (registered trademark) AZ204, manufactured by Tosoh Silica Corporation., average primary particle size: 4nm, average particle size: 1.7μm) and Except that the heat setting temperature was changed to 240°C, a biaxially oriented polyester film was obtained by the same method as in Example 1.

<評價> 使用實施例1~實施例18及比較例1~比較例2的各二軸配向聚酯膜,進行了以下評價。將評價結果示於表1。<Evaluation> Using each of the biaxially oriented polyester films of Example 1 to Example 18 and Comparative Example 1 to Comparative Example 2, the following evaluations were performed. The evaluation results are shown in Table 1.

[條紋狀缺陷區域] 一邊使用加熱傳送裝置,以30m/分鐘的傳送速度、100N/m的張力傳送二軸配向聚酯膜一邊在90℃或120℃條件下進行了20秒鐘的加熱處理。加熱處理中的加熱溫度係指膜的表面溫度。對於加熱處理中的加熱時間,從膜的表面溫度達到目標溫度(90℃或120℃)之時點開始計算。將加熱處理後的二軸配向聚酯膜放置在平面上,接著,一邊改變視點以使設置於室內的天花板上之螢光燈〔Mitsubishi Electric Corporation製造的Lupica Ace(色溫:5000K,平均顯色評價數(Ra):84)〕的光反射一邊從斜向藉由肉眼觀察了二軸配向聚酯膜。將藉由肉眼觀察到之、在二軸配向聚酯膜的表面上螢光燈的反射像彎曲之區域設為條紋狀缺陷區域。藉由計數觀察到之條紋狀缺陷區域,計算出每1m2 的條紋狀缺陷區域的個數(個/m2 )。[Streak-shaped defect area] While using a heating conveyor, the biaxially oriented polyester film was conveyed at a conveying speed of 30 m/min and a tension of 100 N/m, and heat treatment was performed at 90°C or 120°C for 20 seconds. The heating temperature in the heat treatment refers to the surface temperature of the film. The heating time in the heat treatment is calculated from the point when the surface temperature of the film reaches the target temperature (90°C or 120°C). Place the heat-treated biaxially oriented polyester film on a flat surface, and then change the viewpoint to make the fluorescent lamp installed on the indoor ceiling [Lupica Ace manufactured by Mitsubishi Electric Corporation (color temperature: 5000K, average color rendering evaluation) Number (Ra): 84)] The biaxially oriented polyester film was observed with the naked eye from an oblique direction on the light reflection side. The area where the reflected image of the fluorescent lamp is curved on the surface of the biaxially aligned polyester film, which is observed by the naked eye, is defined as a stripe-shaped defect area. By counting the striped defect areas observed, the number of striped defect areas per 1m 2 (pieces/m 2 ) is calculated.

[顏色不均勻] 在二軸拉伸聚酯膜中,藉由使用狹縫狀噴嘴,在聚酯膜基材的與配置有包覆層之面相反的面上塗佈包含下述配方A之基底層用塗佈液之後,在120℃條件下進行乾燥來形成了基底層。接著,藉由在基底層上塗佈包含下述配方B之黑色層用塗佈液之後,在90℃或120℃條件下進行乾燥來形成了黑色層。將設置有黑色層之二軸拉伸聚酯膜放置於光台上,在與上述二軸拉伸聚酯膜分開1m之位置藉由肉眼觀察黑色層的顏色不均勻,並依據下述基準進行了評價。[Uneven color] In a biaxially stretched polyester film, a slit-shaped nozzle is used to coat the base layer coating containing the following formula A on the surface of the polyester film substrate opposite to the surface on which the covering layer is arranged After the liquid, it was dried at 120°C to form a base layer. Next, a black layer was formed by applying a coating liquid for a black layer containing the following formulation B on the base layer, and then drying it at 90°C or 120°C. Place the biaxially stretched polyester film provided with a black layer on the light table, and observe the color unevenness of the black layer by naked eyes at a position separated from the above biaxially stretched polyester film by 1 m, and proceed according to the following criteria Evaluation.

(配方A:基底層用塗佈液) •PVA205(聚乙烯醇,KURARAY CO., LTD.製造,皂化度:88%,聚合度:550):32.2質量份 •聚乙烯吡咯烷酮(Integrated Software Products Co.,Ltd.製造,K-30):14.9份 •蒸餾水:524質量份 •甲醇:429質量份(Formulation A: Coating solution for base layer) • PVA205 (polyvinyl alcohol, manufactured by KURARAY CO., LTD., saponification degree: 88%, polymerization degree: 550): 32.2 parts by mass •Polyvinylpyrrolidone (manufactured by Integrated Software Products Co., Ltd., K-30): 14.9 parts • Distilled water: 524 parts by mass •Methanol: 429 parts by mass

(配方B:黑色層用塗佈液) •根據日本專利第5320652號公報的0036段~0042段的記載製造之樹脂包覆碳黑:13.1質量份 •分散劑1(下述構造):0.65質量份 •聚合物(甲基丙烯酸苄酯/甲基丙烯酸=72/28莫耳比的無規共聚物,重量平均分子量:3.7万):6.72質量份 •丙二醇單甲醚乙酸酯:79.53質量份(Formulation B: coating liquid for black layer) • Resin-coated carbon black manufactured according to paragraphs 0036 to 0042 of Japanese Patent No. 5320652: 13.1 parts by mass • Dispersant 1 (the following structure): 0.65 parts by mass •Polymer (random copolymer of benzyl methacrylate/methacrylic acid=72/28 molar ratio, weight average molecular weight: 37,000): 6.72 parts by mass • Propylene glycol monomethyl ether acetate: 79.53 parts by mass

以下示出分散劑1的構造。The structure of the dispersant 1 is shown below.

[化學式1]

Figure 02_image001
[Chemical formula 1]
Figure 02_image001

(基準) A:完全未確認到顏色不均勻,為良好的狀態。 B:雖然能夠確認到少許顏色不均勻,但是在實際使用上沒有問題。 C:雖然能夠確認到顏色不均勻,但是在實際使用上沒有問題。 D:顏色不均勻強,在實際使用上存在問題。(Benchmark) A: Color unevenness is not confirmed at all, and it is in a good state. B: Although some color unevenness can be confirmed, there is no problem in actual use. C: Although the color unevenness can be confirmed, there is no problem in actual use. D: Color unevenness is strong, and there is a problem in actual use.

[捲繞品質] 藉由一邊按壓空氣噴嘴一邊用平直卷捲取7000m的二軸拉伸聚酯膜來製造了輥。將所製造之輥在25℃、50%RH(相對濕度)的條件下靜置30天之後,依據下述基準評價了捲繞品質。[Winding quality] A roll was manufactured by winding a 7000 m biaxially stretched polyester film with a straight roll while pressing an air nozzle. After the manufactured roll was allowed to stand for 30 days under the conditions of 25° C. and 50% RH (relative humidity), the winding quality was evaluated based on the following criteria.

(基準) A:在膜中沒有褶皺。 B:雖然在膜中有少許褶皺,但是若用手施加張力則會消失,因此在實際使用上沒有問題。 C:雖然在膜中觀察到少許褶皺,平面性受損,但是在實際使用上沒有問題。 D:在膜中觀察到大的褶皺,平面性受損。(Benchmark) A: There are no wrinkles in the film. B: Although there are some wrinkles in the film, they disappear if tension is applied by hand, so there is no problem in actual use. C: Although some wrinkles are observed in the film and the flatness is impaired, there is no problem in actual use. D: Large wrinkles are observed in the film, and the flatness is impaired.

[轉印故障] 一邊將具有在上述顏色不均勻的評價中製造之黑色層之二軸配向聚酯膜以成為寬度為45cm的長度之方式切割兩端部,一邊以11.5kg/m的張力將接觸輥按壓在直徑為3英吋(1英吋=2.54cm)的ABS(丙烯腈-丁二烯-苯乙烯)樹脂製捲繞芯上,而纏繞了100m。將所獲得之試驗體在25℃、50%RH(相對濕度)的條件下靜置了10天。經過10天之後,在螢光燈〔Mitsubishi Electric Corporation製造的Lupica Ace(色溫:5000K,平均顯色評價數(Ra):84)〕下觀察了纏繞在上述捲繞芯上之二軸配向聚酯膜中的黑色層的表面。利用螢光燈的反射光藉由肉眼觀察膜表面的凹凸,並依據下述基準評價了轉印故障。[Transfer failure] While cutting both ends of the biaxially oriented polyester film with the black layer produced in the above evaluation of color unevenness to a length of 45 cm in width, the touch roller was pressed against the diameter with a tension of 11.5 kg/m It is a 3 inch (1 inch = 2.54cm) ABS (acrylonitrile-butadiene-styrene) resin winding core, and it is wound for 100m. The obtained test body was allowed to stand for 10 days under the conditions of 25° C. and 50% RH (relative humidity). After 10 days, under a fluorescent lamp [Lupica Ace manufactured by Mitsubishi Electric Corporation (color temperature: 5000K, average color rendering evaluation number (Ra): 84)], the biaxially oriented polyester wound on the winding core was observed. The surface of the black layer in the film. Using the reflected light of a fluorescent lamp, the unevenness of the film surface was observed with the naked eye, and the transfer failure was evaluated based on the following criteria.

(基準) A:完全未觀察到表面的凹凸,為非常良好的狀態。 B:雖然能夠視覺辨認到少許表面凹凸,但是為非常微小的凹凸,為沒有問題的狀態。 C:雖然能夠視覺辨認到表面凹凸,但是為微小的凹凸,為沒有問題的狀態。 D:能夠清楚地視覺辨認表面的凹凸,黑色層變形,因此為在實際使用上存在問題的狀態。(Benchmark) A: No unevenness on the surface was observed at all, and it was in a very good state. B: Although some surface irregularities can be visually recognized, they are very minute irregularities and are in a state of no problem. C: Although the surface irregularities can be visually recognized, they are minute irregularities and are in a state of no problem. D: The unevenness of the surface can be clearly recognized, and the black layer is deformed, so it is a state where there is a problem in actual use.

[表1]   二軸拉伸聚酯膜 評價 聚酯膜基材(A) 包覆層(B) 層結構 霧度 [%] b* 90℃ 膨脹率 120℃ 膨脹率 突起的 平均高度 突起的密度 90℃ 條紋狀缺陷區域 120℃ 條紋狀缺陷區域 顏色不均勻 捲繞品質 轉印故障 黏合劑 粒子 粒子的平均初級粒徑 厚度 實施例1 PET 聚丙烯酸 凝聚二氧化矽 40nm 0.04μm A/B 0.46 0.5 0.04% 0.04% 200nm 85個/mm2 0.7個/m2 1.7個/m2 A A A 實施例2 PET 聚丙烯酸 凝聚二氧化矽 40nm 0.04μm A/B 0.46 0.5 0.10% 0.15% 200nm 85個/mm2 2.3個/m2 6個/m2 C A A 實施例3 PET 聚丙烯酸 凝聚二氧化矽 40nm 0.04μm A/B 0.46 0.5 0.08% 0.10% 200nm 85個/mm2 1.7個/m2 4.3個/m2 B A A 實施例4 PET 聚丙烯酸 凝聚二氧化矽 40nm 0.04μm A/B 0.46 0.5 0.04% 0.04% 200nm 85個/mm2 2.7個/m2 6.9個/m2 C A A 實施例5 PET 聚丙烯酸 凝聚二氧化矽 40nm 0.04μm A/B 0.46 0.5 0.04% 0.04% 200nm 85個/mm2 1.8個/m2 4.5個/m2 B A A 實施例6 PET 聚丙烯酸 膠體二氧化矽 450nm 0.2μm A/B 0.49 0.7 0.04% 0.04% 250nm 1570個/mm2 0.7個/m2 1.7個/m2 A A B 實施例7 PET 聚丙烯酸 膠體二氧化矽 200nm 0.1μm A/B 0.47 0.5 0.04% 0.04% 100nm 0.029個/μm2 0.7個/m2 1.7個/m2 A A A 實施例8 PET 聚丙烯酸 膠體二氧化矽 100nm 0.04μm A/B 0.52 0.4 0.04% 0.04% 50nm 3.1個/μm2 0.7個/m2 1.7個/m2 A B A 實施例9 PET 聚丙烯酸 膠體二氧化矽 50nm 0.04μm A/B 0.4 0.4 0.04% 0.04% 10nm 8.8個/μm2 0.7個/m2 1.7個/m2 A C A 實施例10 PET 聚丙烯酸 凝聚二氧化矽 40nm 0.04μm A/B 0.96 0.5 0.04% 0.04% 200nm 168個/mm2 0.7個/m2 1.7個/m2 A A A 實施例11 PET 聚丙烯酸 凝聚二氧化矽 40nm 0.04μm A/B 2.8 0.6 0.04% 0.04% 200nm 348個/mm2 0.7個/m2 1.7個/m2 A A A 實施例12 PET 聚丙烯酸 凝聚二氧化矽 40nm 0.04μm A/B 0.3 0.4 0.04% 0.04% 200nm 20個/mm2 0.7個/m2 1.7個/m2 A A A 實施例13 PET 聚氨酯 凝聚二氧化矽 40nm 0.04μm A/B 0.41 0.6 0.04% 0.04% 200nm 85個/mm2 0.7個/m2 1.7個/m2 A A A 實施例14 PET 聚酯 凝聚二氧化矽 40nm 0.04μm A/B 0.48 0.8 0.04% 0.04% 200nm 85個/mm2 0.7個/m2 1.7個/m2 A A A 實施例15 PET 聚丙烯酸 PMMA 400nm 0.04μm A/B 0.49 0.51 0.04% 0.04% 170nm 0.04個/μm2 0.7個/m2 1.7個/m2 A A A 實施例16 PET 聚丙烯酸 凝聚二氧化矽 40nm 0.04μm B/A/B 0.82 0.51 0.04% 0.04% 200nm 85個/mm2 0.7個/m2 1.7個/m2 A A A 實施例17 PET 聚丙烯酸 膠體二氧化矽 50nm 0.05μm A/B 0.2 0.4 0.10% 0.15% 10nm 1600個/mm2 1.7個/m2 4.3個/m2 B C A 實施例18 PET 聚丙烯酸 凝聚二氧化矽 4nm 0.05μm A/B 1.2 0.4 0.10% 0.15% 1.4μm 70個/mm2 1.7個/m2 4.3個/m2 B A C 比較例1 PET 聚丙烯酸 膠體二氧化矽 450nm 0.2μm A/B 0.49 0.7 0.04% -0.30% 250nm 1570個/mm2 0.7個/m2 9.0個/m2 D A A 比較例2 PET 聚丙烯酸 凝聚二氧化矽 4nm 0.05μm A/B 1.2 0.4 0.20% 0.50% 1.4μm 70個/mm2 3.4個/m2 8.8個/m2 D D D [Table 1] Biaxially stretched polyester film Evaluation Polyester film substrate (A) Coating layer (B) Layer structure Haze [%] b * value 90℃ Expansion rate 120℃ Expansion rate Average height of protrusions Density of protrusions 90℃ streak defect area 120℃ Striped defect area Uneven color Winding quality Transfer failure Adhesive particle Average primary particle size of particles thickness Example 1 PET Polyacrylic acid Condensed silica 40nm 0.04μm A/B 0.46 0.5 0.04% 0.04% 200nm 85pcs/mm 2 0.7pcs/m 2 1.7pcs/m 2 A A A Example 2 PET Polyacrylic acid Condensed silica 40nm 0.04μm A/B 0.46 0.5 0.10% 0.15% 200nm 85pcs/mm 2 2.3pcs/m 2 6pcs/m 2 C A A Example 3 PET Polyacrylic acid Condensed silica 40nm 0.04μm A/B 0.46 0.5 0.08% 0.10% 200nm 85pcs/mm 2 1.7pcs/m 2 4.3pcs/m 2 B A A Example 4 PET Polyacrylic acid Condensed silica 40nm 0.04μm A/B 0.46 0.5 0.04% 0.04% 200nm 85pcs/mm 2 2.7pcs/m 2 6.9pcs/m 2 C A A Example 5 PET Polyacrylic acid Condensed silica 40nm 0.04μm A/B 0.46 0.5 0.04% 0.04% 200nm 85pcs/mm 2 1.8pcs/m 2 4.5pcs/m 2 B A A Example 6 PET Polyacrylic acid Colloidal silica 450nm 0.2μm A/B 0.49 0.7 0.04% 0.04% 250nm 1570pcs/mm 2 0.7pcs/m 2 1.7pcs/m 2 A A B Example 7 PET Polyacrylic acid Colloidal silica 200nm 0.1μm A/B 0.47 0.5 0.04% 0.04% 100nm 0.029pcs/μm 2 0.7pcs/m 2 1.7pcs/m 2 A A A Example 8 PET Polyacrylic acid Colloidal silica 100nm 0.04μm A/B 0.52 0.4 0.04% 0.04% 50nm 3.1pcs/μm 2 0.7pcs/m 2 1.7pcs/m 2 A B A Example 9 PET Polyacrylic acid Colloidal silica 50nm 0.04μm A/B 0.4 0.4 0.04% 0.04% 10nm 8.8pcs/μm 2 0.7pcs/m 2 1.7pcs/m 2 A C A Example 10 PET Polyacrylic acid Condensed silica 40nm 0.04μm A/B 0.96 0.5 0.04% 0.04% 200nm 168pcs/mm 2 0.7pcs/m 2 1.7pcs/m 2 A A A Example 11 PET Polyacrylic acid Condensed silica 40nm 0.04μm A/B 2.8 0.6 0.04% 0.04% 200nm 348pcs/mm 2 0.7pcs/m 2 1.7pcs/m 2 A A A Example 12 PET Polyacrylic acid Condensed silica 40nm 0.04μm A/B 0.3 0.4 0.04% 0.04% 200nm 20pcs/mm 2 0.7pcs/m 2 1.7pcs/m 2 A A A Example 13 PET Polyurethane Condensed silica 40nm 0.04μm A/B 0.41 0.6 0.04% 0.04% 200nm 85pcs/mm 2 0.7pcs/m 2 1.7pcs/m 2 A A A Example 14 PET Polyester Condensed silica 40nm 0.04μm A/B 0.48 0.8 0.04% 0.04% 200nm 85pcs/mm 2 0.7pcs/m 2 1.7pcs/m 2 A A A Example 15 PET Polyacrylic acid PMMA 400nm 0.04μm A/B 0.49 0.51 0.04% 0.04% 170nm 0.04pcs/μm 2 0.7pcs/m 2 1.7pcs/m 2 A A A Example 16 PET Polyacrylic acid Condensed silica 40nm 0.04μm B/A/B 0.82 0.51 0.04% 0.04% 200nm 85pcs/mm 2 0.7pcs/m 2 1.7pcs/m 2 A A A Example 17 PET Polyacrylic acid Colloidal silica 50nm 0.05μm A/B 0.2 0.4 0.10% 0.15% 10nm 1600pcs/mm 2 1.7pcs/m 2 4.3pcs/m 2 B C A Example 18 PET Polyacrylic acid Condensed silica 4nm 0.05μm A/B 1.2 0.4 0.10% 0.15% 1.4μm 70pcs/mm 2 1.7pcs/m 2 4.3pcs/m 2 B A C Comparative example 1 PET Polyacrylic acid Colloidal silica 450nm 0.2μm A/B 0.49 0.7 0.04% -0.30% 250nm 1570pcs/mm 2 0.7pcs/m 2 9.0pcs/m 2 D A A Comparative example 2 PET Polyacrylic acid Condensed silica 4nm 0.05μm A/B 1.2 0.4 0.20% 0.50% 1.4μm 70pcs/mm 2 3.4pcs/m 2 8.8pcs/m 2 D D D

在表1中,“層結構”這一欄中所記載之“A”及“B”分別係指聚酯膜基材及包覆層。在表1中,“層結構”這一欄中所記載之“/”表示層的邊界。例如,“A/B”係指積層有A和B之狀態。In Table 1, "A" and "B" described in the "layer structure" column refer to the polyester film base material and the coating layer, respectively. In Table 1, the "/" described in the "layer structure" column indicates the boundary of the layer. For example, "A/B" refers to the state where A and B are stacked.

在表1中,“霧度”這一欄中所記載之值為使用霧度計(NDH-2000,NIPPON DENSHOKU INDUSTRIES Co.,LTD.製造)並藉由依照JIS K 7105之方法測量之值。In Table 1, the value described in the "Haze" column is a value measured using a haze meter (NDH-2000, manufactured by NIPPON DENSHOKU INDUSTRIES Co., LTD.) by a method in accordance with JIS K 7105.

在表1中,“b* 值”這一欄中所記載之值為使用分光色差計(例如,SE-2000,NIPPON DENSHOKU INDUSTRIES Co.,LTD.製造)並藉由透射法測量之值。In Table 1, the value described in the "b* value" column is a value measured by a transmission method using a spectrophotometer (for example, SE-2000, manufactured by NIPPON DENSHOKU INDUSTRIES Co., LTD.).

在表1中,“90℃膨脹率”及“120℃膨脹率”的各欄中所記載之值為依據已述的方法(參閱上述“膨脹率”的項目)使用熱機械分析裝置(TMA-60,SHIMADZU CORPORATION製造)測量之值。In Table 1, the values in the columns of "90°C Expansion Rate" and "120°C Expansion Rate" are based on the method described above (refer to the item of "Expansion Rate" above) using a thermomechanical analysis device (TMA- 60, the value measured by SHIMADZU CORPORATION).

在表1中,“突起的平均高度”這一欄中所記載之值為使用光學干涉儀(Zygo Corporation製造的NewView5020)測量膜的包覆層表面上的1.07mm×1.42mm的範圍之後,使用資料分析軟體(NewView5020的資料分析軟體:MetroPro8.1.3)測量之值(5個範圍內的測量值的算術平均)。In Table 1, the value described in the "average height of protrusions" column is used after measuring the range of 1.07mm×1.42mm on the surface of the coating layer of the film using an optical interferometer (NewView5020 manufactured by Zygo Corporation) Data analysis software (NewView5020 data analysis software: MetroPro8.1.3) measured value (arithmetic average of measured values in 5 ranges).

在表1中,“突起的密度”這一欄中所記載之值為使用光學干涉儀(Zygo Corporation製造的NewView5020)測量膜的包覆層表面上的1.07mm×1.42mm的範圍之後,使用資料分析軟體(NewView5020的資料分析軟體:MetroPro8.1.3)測量之值(5個範圍內的測量值的算術平均)。In Table 1, the value described in the column "Density of protrusions" is used after measuring the range of 1.07mm×1.42mm on the surface of the coating layer of the film using an optical interferometer (NewView5020 manufactured by Zygo Corporation). Analysis software (NewView5020 data analysis software: MetroPro8.1.3) measured value (arithmetic average of measured values in 5 ranges).

實施例1~實施例15、實施例17~實施例18及比較例1~比較例2的各二軸配向聚酯膜的A面(亦即,二軸配向聚酯膜中的、聚酯膜基材(A)的與包覆層(B)相反的一側的面)的表面粗糙度Ra為2nm。實施例16的二軸配向聚酯膜的B面(亦即,二軸配向聚酯膜中的、包覆層(B)的與聚酯膜基材(A)相反的一側的面)的表面粗糙度Ra為4nm。關於各二軸配向聚酯膜的表面粗糙度Ra,使用光學干涉儀(Zygo Corporation製造的NewView5020)測量膜的1.07mm×1.42mm的範圍之後,使用資料分析軟體(NewView5020的資料分析軟體:MetroPro8.1.3)進行了測量。具體而言,藉由上述方法,對5個範圍(膜的1.07mm×1.42mm)中的測量值進行算術平均,藉此求出表面粗糙度Ra。The A side of each biaxially oriented polyester film of Example 1 to Example 15, Example 17 to Example 18, and Comparative Example 1 to Comparative Example 2 (that is, the polyester film in the biaxially oriented polyester film The surface roughness Ra of the substrate (A) on the side opposite to the coating layer (B)) was 2 nm. The B side of the biaxially oriented polyester film of Example 16 (that is, the side of the coating layer (B) opposite to the polyester film substrate (A) in the biaxially oriented polyester film) The surface roughness Ra is 4nm. Regarding the surface roughness Ra of each biaxially aligned polyester film, after measuring the 1.07mm×1.42mm range of the film using an optical interferometer (NewView5020 manufactured by Zygo Corporation), data analysis software (NewView5020 data analysis software: MetroPro8. 1.3) Measurements were taken. Specifically, by the above-mentioned method, the measured values in the five ranges (1.07 mm×1.42 mm of the film) are arithmetic averaged to obtain the surface roughness Ra.

依據表1發現:與比較例1~比較例2相比,90℃及120℃條件下的寬度方向的膨脹率分別在0%~0.15%的範圍內之實施例1~實施例18中,條紋狀缺陷區域少。又,發現:與比較例1~比較例2相比,條紋狀缺陷區域少的實施例1~實施例18中,黑色層的顏色不均勻減少。According to Table 1, it is found that, compared with Comparative Example 1 to Comparative Example 2, the expansion rate in the width direction at 90°C and 120°C is in the range of 0% to 0.15%, respectively. In Examples 1 to 18, the stripes Few areas of shape defects. In addition, it was found that in Examples 1 to 18, which have fewer streak defect regions, compared with Comparative Examples 1 to 2, the color unevenness of the black layer was reduced.

於2019年5月28日申請之日本專利申請2019-099592號的揭示的全部內容藉由參閱而被編入本說明書中。在本說明書中記載之所有文獻、專利文獻及技術標準與具體且分別記載各文獻、專利文獻及技術標準藉由參閱而被編入之情形相同程度地,藉由參照而被編入本說明書中。The entire content of the disclosure of Japanese Patent Application No. 2019-099592 filed on May 28, 2019 is incorporated into this specification by reference. All the documents, patent documents, and technical standards described in this specification are incorporated into this specification by reference to the same extent as when each document, patent document, and technical standard were specifically and separately described and incorporated by reference.

2a~2l:把持構件 10:預熱部10 20:拉伸部 30:熱定型部 40:熱鬆弛部 50:冷卻部 60a、60b:環狀導軌 100:二軸拉伸機 200:膜 L0、L1、L2:寬度 MD、TD:箭頭 P、Q:把持解除點2a~2l: Holding member 10: Preheating section 10 20: Stretching part 30: Heat setting department 40: Thermal relaxation part 50: Cooling part 60a, 60b: ring rail 100: Two-axis stretching machine 200: Membrane L0, L1, L2: width MD, TD: arrow P, Q: control release point

圖1係表示二軸拉伸機的一例之俯視圖。Fig. 1 is a plan view showing an example of a biaxial stretching machine.

2a~21:把持構件 2a~21: Holding components

10:預熱部10 10: Preheating section 10

20:拉伸部 20: Stretching part

30:熱定型部 30: Heat setting department

40:熱鬆弛部 40: Thermal relaxation part

50:冷卻部 50: Cooling part

60a、60b:環狀導軌 60a, 60b: ring rail

100:二軸拉伸機 100: Two-axis stretching machine

200:膜 200: Membrane

L0、L1、L2:寬度 L0, L1, L2: width

MD、TD:箭頭 MD, TD: arrow

P、Q:把持解除點 P, Q: control release point

Claims (12)

一種二軸配向聚酯膜,其中 相對於30℃條件下的寬度方向的尺寸,90℃及120℃條件下的寬度方向的膨脹率分別為0%~0.15%。A biaxially oriented polyester film, in which With respect to the size in the width direction at 30°C, the expansion rates in the width direction at 90°C and 120°C are 0% to 0.15%, respectively. 如請求項1所述之二軸配向聚酯膜,其中 在90℃及120℃中的至少一種溫度下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2The biaxially oriented polyester film according to claim 1, wherein the number of stripe-shaped defect regions generated when heated at at least one of 90°C and 120°C is less than 3/m 2 . 如請求項1所述之二軸配向聚酯膜,其中 在至少一個表面上具有複數個突起。The biaxially oriented polyester film as described in claim 1, wherein There are a plurality of protrusions on at least one surface. 如請求項1所述之二軸配向聚酯膜,其係具有: 聚酯膜基材;及 在前述聚酯膜基材的至少一個表面上含有平均粒徑為0.01μm~0.4μm的粒子且在表面上具有複數個突起之層。The two-axis oriented polyester film as described in claim 1, which has: Polyester film substrate; and A layer containing particles with an average particle diameter of 0.01 μm to 0.4 μm on at least one surface of the aforementioned polyester film substrate and having a plurality of protrusions on the surface. 如請求項3或請求項4所述之二軸配向聚酯膜,其中 前述複數個突起的平均高度為10nm~300nm。The two-axis oriented polyester film as described in claim 3 or claim 4, wherein The average height of the plurality of protrusions is 10 nm to 300 nm. 如請求項3或請求項4所述之二軸配向聚酯膜,其中 前述複數個突起的密度為60個/mm2 ~110個/mm2The biaxially oriented polyester film according to claim 3 or claim 4, wherein the density of the plurality of protrusions is 60 pcs/mm 2 to 110 pcs/mm 2 . 如請求項1或請求項2所述之二軸配向聚酯膜,其中 在90℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2 ,且在120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於7個/m2 ,或者在90℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於7個/m2 ,且在120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數小於3個/m2The biaxially oriented polyester film as described in claim 1 or claim 2, wherein the number of streak-shaped defect regions generated under heating at 90°C is less than 3/m 2 and at 120°C The number of stripe-shaped defect areas generated under heating is less than 7/m 2 , or the number of stripe-shaped defect areas generated under heating at 90°C is less than 7/m 2 , and The number of stripe-shaped defect regions produced when heated at 120°C is less than 3/m 2 . 如請求項1或請求項2所述之二軸配向聚酯膜,其中 在90℃及120℃條件下進行加熱之情形下產生之條紋狀缺陷區域的個數分別小於3個/m2The biaxially oriented polyester film according to claim 1 or claim 2, wherein the number of stripe-shaped defect regions generated when heated at 90°C and 120°C is less than 3/m 2 respectively . 如請求項1或請求項2所述之二軸配向聚酯膜,其中 在從至少一個表面至厚度方向上的膜厚度的5%為止的區域內含有平均粒徑為0.01μm~0.4μm的粒子。The two-axis oriented polyester film as described in claim 1 or claim 2, wherein Particles with an average particle diameter of 0.01 μm to 0.4 μm are contained in a region from at least one surface to 5% of the film thickness in the thickness direction. 如請求項1或請求項2所述之二軸配向聚酯膜,其中 霧度為0.5%以下。The two-axis oriented polyester film as described in claim 1 or claim 2, wherein The haze is 0.5% or less. 如請求項1或請求項2所述之二軸配向聚酯膜,其中 L* a* b* 表色系中的b* 值為0~0.6。The biaxially oriented polyester film as described in claim 1 or claim 2, wherein the b * value in the L* a * b * color system is 0 to 0.6. 如請求項1或請求項2所述之二軸配向聚酯膜,其中 至少一個表面的表面粗糙度Ra為1nm~10nm。The two-axis oriented polyester film as described in claim 1 or claim 2, wherein The surface roughness Ra of at least one surface is 1 nm to 10 nm.
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