TW202035599A - Method for coating water-based paint capable of quickly drying the paint and significantly reducing equipment costs and production time - Google Patents
Method for coating water-based paint capable of quickly drying the paint and significantly reducing equipment costs and production time Download PDFInfo
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本發明是有關於一種塗裝方法,且特別是有關於一種水性塗料的塗裝方法。 The present invention relates to a coating method, and particularly relates to a coating method of water-based paint.
一般於各式建築物或各種傢俱、裝璜、電子產品、生活用品等物體上,為求更具美觀性、價值感,常會於其外表利用塗料塗上各種色彩、圖形,以能擁有更高之價值感及更具有美觀視覺感受者。 Generally on various buildings or various furniture, decorations, electronic products, daily necessities and other objects, in order to have a more beautiful appearance and a sense of value, various colors and graphics are often painted with paint on the exterior to have a higher The sense of value and more beautiful visual experience.
常用之塗料為油性塗料,該油性塗料主要含有八大重金屬(鉛、銻、砷、鋇、鎘、鉻、汞、硒),於用時再滲入香蕉水或松香水溶劑稀釋,以能予以塗佈在建築物或各種裝潢、傢俱電子產品、生活用品……等物體上。然而,該油性塗料由於本身所含重金屬具有毒性,加上其稀釋所用之香蕉水或松香水(亦即為甲苯、二甲苯)亦含有毒性,使得不僅會對施工人員或使用者於健康上造成極大之影響,且由於上述成份皆具有助燃性,於施工上稍不慎亦即會產生火災之危險情事,同時亦因該成份皆是由石油中所提煉出,於現今能源逐漸短缺之影響下更是急需尋求替代原料。 The commonly used paint is oil-based paint. The oil-based paint mainly contains eight heavy metals (lead, antimony, arsenic, barium, cadmium, chromium, mercury, selenium), which can be diluted with banana water or pine perfume solvent when it is used. On buildings or various decorations, furniture, electronic products, daily necessities, etc. However, the oil-based paint itself is toxic due to the heavy metals contained in it, and the banana water or pine perfume (ie toluene, xylene) used for its dilution is also toxic, which will not only cause health problems to the constructors or users Great influence, and because the above-mentioned components have combustion-supporting properties, a little carelessness in construction will cause fire hazards. At the same time, because the components are all extracted from petroleum, under the influence of the current gradual shortage of energy It is urgent to find alternative raw materials.
現今許多塗料趨向於水性塗料,其可改善油性塗料有毒物質危害之情況。例如,專利文獻(申請號:TW 097150813)揭露一種水性塗料組成物,其包括水溶性樹脂及架橋劑。上述水溶性樹脂藉由胺化作用後均勻分散於水溶性溶劑中,且水溶性樹脂係選自下列之一者或其任意組合:丙烯酸樹脂、醇酸樹脂、環氧樹脂、聚氨酯樹脂以及聚酯樹脂。上述之架橋劑至少具有促進反應進行及橋接水溶性樹脂與塗佈物之功能,且架橋劑之功能為可使該水溶性樹脂發生強制乾燥或自然乾燥。上述專利文獻更揭露一種塗佈基材表面之方法,其包含: 將水性塗料組成物塗佈於基材表面;以及進行一乾燥程序,乾燥該水性塗料組成物。 Nowadays, many paints tend to be water-based paints, which can improve the hazards of toxic substances in oil-based paints. For example, a patent document (application number: TW 097150813) discloses a water-based coating composition, which includes a water-soluble resin and a bridging agent. The above water-soluble resin is uniformly dispersed in a water-soluble solvent after amination, and the water-soluble resin is selected from one of the following or any combination thereof: acrylic resin, alkyd resin, epoxy resin, polyurethane resin and polyester Resin. The above-mentioned bridging agent has at least the function of promoting the reaction and bridging the water-soluble resin and the coating, and the function of the bridging agent is to force the water-soluble resin to dry or dry naturally. The above patent documents further disclose a method for coating the surface of a substrate, which includes: Coating the water-based coating composition on the surface of the substrate; and performing a drying process to dry the water-based coating composition.
然而,若上述水性塗料是以自然乾燥方式進行乾燥的話,則該水性塗料的自然乾燥時間往往需要超過10分鐘以上,才能進行下一道塗層的製程。如此一來,上述超過10分鐘之水性塗料自然乾燥的時間將會耽誤下一道塗層的製程。 However, if the above-mentioned water-based paint is dried in a natural drying manner, the natural drying time of the water-based paint often needs more than 10 minutes before the next coating process can be performed. As a result, the natural drying time of the water-based paint that exceeds 10 minutes will delay the process of the next coating.
因此,便有需要一種將水性塗料快速地自然乾燥的塗裝方法,能夠解決前述問題。 Therefore, there is a need for a coating method that can quickly dry the water-based paint naturally, which can solve the aforementioned problems.
本發明之一目的是提供一種塗裝方法,其將水性塗料快速地自然乾燥。 One of the objects of the present invention is to provide a coating method which can quickly and naturally dry water-based paint.
依據上述之目的,本發明提供一種水性塗料的塗裝方法,包括下列步驟:將一水性塗料以塗佈方式形成在一基材上;以及當一室內溫度大於攝氏18度時,將該水性塗料在該室內溫度及3分鐘內進行自然乾燥,以形成一底漆塗層,其中該水性塗料所選用之水性樹脂的TG點(玻璃轉移溫度)須控制在50℃~100℃之間;以及在該水性塗料自然乾燥的3分鐘內,將一面漆塗層形成在該底漆塗層上。 According to the above objective, the present invention provides a coating method for water-based paint, which includes the following steps: forming a water-based paint on a substrate by coating; and when the temperature in a room is greater than 18 degrees Celsius, the water-based paint Dry naturally at the room temperature and within 3 minutes to form a primer coating, wherein the TG point (glass transition temperature) of the water-based resin selected for the water-based paint must be controlled between 50°C and 100°C; and Within 3 minutes of natural drying of the water-based paint, a top coat layer is formed on the primer coat layer.
本發明之水性塗料的塗裝方法可將底漆塗層之水性塗料快速地自然乾燥,就能進行下一道面漆塗層的製程。由於該底漆塗層之乾燥方式使用自然乾燥,不需使用強制乾燥(例如低溫烘烤以及中高溫烘烤),因此本發明之水性塗料的塗裝方法可大幅降低設備成本及製程時間。 The coating method of the water-based paint of the present invention can quickly and naturally dry the water-based paint of the primer coating, and the next topcoat coating process can be carried out. Since the drying method of the primer coating uses natural drying and does not need to use forced drying (such as low-temperature baking and medium-high temperature baking), the coating method of the water-based paint of the present invention can greatly reduce equipment cost and process time.
根據本發明之水性塗料的塗裝方法,可將底漆塗層之水性塗料快速地在室內溫度及3分鐘內自然乾燥,就能進行下一道面漆塗層的製程。如此一來,上述3分鐘內之水性塗料自然乾燥的時間將不會耽誤下一道面漆塗層的製程。 According to the coating method of the water-based paint of the present invention, the water-based paint of the primer coating can be quickly dried at room temperature and naturally within 3 minutes, and the next topcoat coating process can be carried out. In this way, the natural drying time of the water-based paint within the above 3 minutes will not delay the process of the next topcoat coating.
10‧‧‧水性塗料 10‧‧‧Water-based paint
10’‧‧‧底漆塗層 10’‧‧‧ Primer coating
11‧‧‧水性塗料 11‧‧‧Water-based paint
11’‧‧‧面漆塗層 11’‧‧‧Top paint coating
12‧‧‧基材 12‧‧‧Substrate
S100~S300‧‧‧步驟 S100~S300‧‧‧Step
圖1為本發明之一實施例之水性塗料的塗裝方法之流程圖。 Fig. 1 is a flowchart of a coating method of water-based paint according to an embodiment of the present invention.
圖2為本發明之一實施例之水性塗料的塗裝方法之剖面示意圖,其顯示將水性塗料形成在基材上,並將該水性塗料形成一底漆塗層。 2 is a schematic cross-sectional view of a coating method of a water-based paint according to an embodiment of the present invention, which shows that the water-based paint is formed on a substrate and the water-based paint is formed into a primer coating.
圖3為本發明之一實施例之水性塗料的塗裝方法之剖面示意圖,其顯示將一面漆塗層形成在該底漆塗層上。 3 is a schematic cross-sectional view of a coating method of a water-based paint according to an embodiment of the present invention, which shows that a topcoat layer is formed on the primer coating layer.
為讓本發明之上述目的、特徵和特點能更明顯易懂,茲配合圖式將本發明相關實施例詳細說明如下。 In order to make the above-mentioned objectives, features and characteristics of the present invention more obvious and understandable, the relevant embodiments of the present invention are described in detail below in conjunction with the drawings.
請參考圖1,其顯示本發明之一實施例之水性塗料的塗裝方法之流程圖。該塗裝方法包括下列步驟:請參考圖2,在步驟S100中,將一水性塗料10以塗佈方式形成在一基材12上。該水性塗料10包括水性樹脂、塗料助劑、色漿及餘量為水。舉例,水性樹脂可選自:壓克力樹脂、聚氨脂分散體樹脂及水性聚氨酯(PUD)樹脂之其中一種或兩種。該塗料助劑選自下列之一者或其任意組合:水性消泡劑、水性流平劑、水性濕潤分散劑、水性增稠劑、密著劑、除針孔助劑、中和劑、消光粉、抗菌助劑及防沉劑。
Please refer to FIG. 1, which shows a flow chart of a coating method of a water-based paint according to an embodiment of the present invention. The coating method includes the following steps: referring to FIG. 2, in step S100, an
該水性消泡劑可選自:聚醚-矽氧烷共聚物乳液(含白煙)、二甲苯聚矽氧烷乳液(含白煙)及聚醚-矽氧烷共聚物乳液之其中一種或兩種(不含二氧化矽)。該水性流平劑可選自:聚醚-矽氧烷共聚物、氟改性流平劑及有機改質聚矽氧烷之其中一種或兩種。該水性濕潤分散劑可選自:矽酮表面活性劑、聚羥-醯胺組成及聚丙烯酸鈉鹽分散劑之其中一種或兩種。該水性增稠劑可選自:膨脹型增稠劑、非離子聚胺酯增稠劑及締結型聚氨酯(PU)增稠劑之其中一種或兩種。該密著劑可為聚脂共聚物。 The water-based defoamer can be selected from one of: polyether-siloxane copolymer emulsion (containing white smoke), xylene polysiloxane emulsion (containing white smoke) and polyether-siloxane copolymer emulsion or Two types (without silicon dioxide). The water-based leveling agent can be selected from one or two of polyether-siloxane copolymers, fluorine-modified leveling agents and organic modified polysiloxanes. The water-based wetting and dispersing agent can be selected from one or two of silicone surfactants, polyhydroxy-amide composition and polyacrylate sodium salt dispersing agent. The water-based thickener can be selected from one or two of swelling thickeners, non-ionic polyurethane thickeners and associative polyurethane (PU) thickeners. The adhesive may be a polyester copolymer.
該塗佈方式採用刮棒塗布(bar coating)、斜板式塗佈(slide coating)、簾流式塗佈(curtain coating)及噴霧式塗佈(spray coating)之中至少一種。較佳地,該塗佈方式採用噴霧式塗佈時,具有較佳的流平性。該基材可為塑膠材或金屬材等。例如該塑膠材為丙烯腈-丁二烯-苯乙烯共聚物(Acrylonitrile-Butadine-Styrene,ABS)或聚丙烯(Polypropylene,PP)之中至少一種。 The coating method adopts bar coating, sloping coating, curtain coating and spray coating. coating). Preferably, when spray coating is adopted as the coating method, it has better leveling properties. The substrate can be a plastic material or a metal material. For example, the plastic material is at least one of acrylonitrile-butadiene-styrene copolymer (Acrylonitrile-Butadine-Styrene, ABS) or polypropylene (Polypropylene, PP).
請再參考圖2,在步驟S200中,當一室內溫度大於攝氏18度時,將該水性塗料10在該室內溫度及3分鐘內進行自然乾燥(亦即不需要烘烤),以形成一底漆塗層10’。該底漆塗層10’之膜厚可控制在25μm以下。
Please refer to Figure 2 again. In step S200, when an indoor temperature is greater than 18 degrees Celsius, the water-based
該水性塗料10所選用之水性樹脂的TG點(玻璃轉移溫度)須控制在50℃~100℃之間。當水性樹脂的TG點(玻璃轉移溫度)小於50℃時,該水性塗料10會因慢乾而超過3分鐘的自然乾燥時間;當水性樹脂的TG點(玻璃轉移溫度)大於100℃時,該水性塗料10雖會快乾但表面粗糙。該水性塗料10選用至少兩種以上水性樹脂混合時,TG點(玻璃轉移溫度)在35℃~80℃至少一種,TG點(玻璃轉移溫度)在80℃~120℃至少一種,混合後之水性樹脂的TG點(玻璃轉移溫度)平均值為50℃~100℃之間,視需求可合併使用,調整乾燥速度及表面的軟硬度。更佳地,該水性塗料10之該些水性樹脂的TG點(玻璃轉移溫度)平均值在65℃~90℃之間。
The TG point (glass transition temperature) of the water-based resin selected for the water-based
舉例,當該室內溫度大於攝氏18度時,該水性塗料10可在3分鐘內自然乾燥並形成該底漆塗層10’。當該室內溫度愈高,則該水性塗料10自然乾燥的時間越短。以下兩種水性塗料的配方可達成上述功效:
第一種水性塗料的配方:第一水性樹脂(例如壓克力樹脂)50KG、第二水性樹脂(例如聚氨脂分散體樹脂)50KG、第一消泡劑(例如聚醚-矽氧烷共聚物乳液)0.4KG、密著劑2KG、消光粉4KG、第二消泡劑(例如二甲苯聚矽氧烷乳液)1.2KG、逆滲透(RO)水4KG、除針孔助劑0.5KG、黑色色漿11KG。第二種水性塗料的配方:逆滲透(RO)水10KG、消泡劑(例如聚醚-矽氧烷共聚物乳液)0.2KG、銀色色漿3.4KG、第一水性樹脂(例如壓克力樹
脂)41KG、第二水性樹脂(例如聚氨脂分散體樹脂)41KG、防沉劑2.6KG、密著劑2KG。
For example, when the indoor temperature is greater than 18 degrees Celsius, the water-based
本發明之水性塗料的塗裝方法可將底漆塗層之水性塗料快速地自然乾燥,就能進行下一道面漆塗層的製程。由於該底漆塗層之乾燥方式使用自然乾燥,不需使用強制乾燥(例如低溫烘烤以及中高溫烘烤),因此本發明之水性塗料的塗裝方法可大幅降低設備成本及製程時間。 The coating method of the water-based paint of the present invention can quickly and naturally dry the water-based paint of the primer coating, and the next topcoat coating process can be carried out. Since the drying method of the primer coating uses natural drying and does not need to use forced drying (such as low-temperature baking and medium-high temperature baking), the coating method of the water-based paint of the present invention can greatly reduce equipment cost and process time.
請參考圖3,在步驟S300中,在該水性塗料自然乾燥的3分鐘內,將一面漆塗層11’形成在該底漆塗層10’上。在本實施例中,該面漆塗層11’使用另一水性塗料11,並以塗佈方式形成在該底漆塗層10’上。該面漆塗層11’所使用之水性塗料11的成分比例可類似於上述水性塗料10之成分比例。該塗佈方式採用刮棒塗布(bar coating)、斜板式塗佈(slidc coating)、簾流式塗佈(curtain coating)及噴霧式塗佈(spray coating)之中至少一種。較佳地,該塗佈方式採用噴霧式塗佈時,具有較佳的流平性。在另一實施例中,該面漆塗層11’可為溶劑型塗料,並以塗佈方式形成在該底漆塗層10’上。該面漆塗層11’之乾燥方式可為自然乾燥或強制乾燥(例如低溫烘烤以及中高溫烘烤)。
Referring to FIG. 3, in step S300, within 3 minutes when the water-based paint is naturally dried, a top coat 11' is formed on the primer coat 10'. In this embodiment, the top coat 11' uses another water-based
在該面漆塗層11’及該底漆塗層10’完成固化後,可進行密著性測試。該底漆塗層10’與該基材12之間的密著性為5b(亦即兩者之間無法被剝離)。該面漆塗層11’與該底漆塗層10’之間的密著性亦為5b,亦即兩者之間亦無法被剝離。
After the top coat 11' and the primer coat 10' are cured, the adhesion test can be performed. The adhesion between the primer coating 10' and the
根據本發明之水性塗料的塗裝方法,可將底漆塗層之水性塗料快速地在室內溫度及3分鐘內自然乾燥,就能進行下一道面漆塗層的製程。如此一來,上述3分鐘內之水性塗料自然乾燥的時間將不會耽誤下一道面漆塗層的製程。 According to the coating method of the water-based paint of the present invention, the water-based paint of the primer coating can be quickly dried at room temperature and naturally within 3 minutes, and the next topcoat coating process can be carried out. In this way, the natural drying time of the water-based paint within the above 3 minutes will not delay the process of the next topcoat coating.
綜上所述,乃僅記載本發明為呈現解決問題所採用的技術手段之較佳實施方式或實施例而已,並非用來限定本發明專利實施之範圍。亦即凡與本發明專利申請範圍文義相符,或依 本發明專利範圍所做的均等變化與修飾,皆為本發明專利範圍所涵蓋。 To sum up, it only describes the preferred implementations or examples of the technical means adopted by the present invention to solve the problems, and is not used to limit the scope of implementation of the patent of the present invention. That is to say, everything that is consistent with the scope of the patent application of the present invention, or according to The equal changes and modifications made to the scope of the patent of the present invention are all covered by the scope of the patent of the present invention.
S100~S300‧‧‧步驟 S100~S300‧‧‧Step
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TWI772633B (en) | 2022-08-01 |
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