TW202033708A - Adhesive for semiconductors, method for producing semiconductor device, and semiconductor device - Google Patents

Adhesive for semiconductors, method for producing semiconductor device, and semiconductor device Download PDF

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TW202033708A
TW202033708A TW108135572A TW108135572A TW202033708A TW 202033708 A TW202033708 A TW 202033708A TW 108135572 A TW108135572 A TW 108135572A TW 108135572 A TW108135572 A TW 108135572A TW 202033708 A TW202033708 A TW 202033708A
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adhesive
semiconductor
semiconductor device
semiconductors
resin
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谷口徹弥
佐藤慎
茶花幸一
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日商日立化成股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3107Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
    • H01L23/3142Sealing arrangements between parts, e.g. adhesion promotors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16245Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Wire Bonding (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Adhesive Tapes (AREA)

Abstract

An adhesive for semiconductors, which contains (a) an inorganic filler, and which is configured such that the inorganic filler (a) contains 50% by mass or more of a surface-treated inorganic filler that has a glycidyl group based on the total amount of the inorganic filler (a).

Description

半導體用接著劑、半導體裝置的製造方法及半導體裝置Adhesive for semiconductor, method for manufacturing semiconductor device, and semiconductor device

本揭示是有關於一種半導體用接著劑、半導體裝置的製造方法、及半導體裝置。This disclosure relates to an adhesive for semiconductors, a method of manufacturing a semiconductor device, and a semiconductor device.

以前,於將半導體晶片(chip)與基板連接時,廣泛地應用使用金線等金屬細線的打線接合(wire bonding)方式。另一方面,為了對應針對半導體裝置的高功能化、高積體化、高速化等要求,於半導體晶片或基板形成稱為凸塊(bump)的導電性突起而將半導體晶片與基板直接連接的覆晶連接方式(FC(flip chip)連接方式)正在推廣。In the past, when connecting a semiconductor chip (chip) to a substrate, a wire bonding method using thin metal wires such as gold wires has been widely used. On the other hand, in order to meet the requirements for higher functions, higher integration, and higher speed of semiconductor devices, conductive bumps called bumps are formed on semiconductor wafers or substrates to directly connect the semiconductor wafers and substrates. Flip chip connection (FC (flip chip) connection) is being promoted.

作為FC連接方式,已知有使用焊料、錫、金、銀、銅等來對連接部進行金屬接合的方法,施加超音波振動來對連接部進行金屬接合的方法,藉由樹脂的收縮力來保持機械式接觸的方法等。但就連接部的可靠性的觀點而言,通常為使用焊料、錫、金、銀、銅等來對連接部進行金屬接合的方法。As the FC connection method, there is known a method of using solder, tin, gold, silver, copper, etc. to metal join the connection part, and the method of applying ultrasonic vibration to the connection part is metal joined. Methods of maintaining mechanical contact, etc. However, from the viewpoint of the reliability of the connection part, it is usually a method of metal bonding the connection part using solder, tin, gold, silver, copper, or the like.

例如關於半導體晶片及基板間的連接,球柵陣列(Ball Grid Array,BGA)、晶片尺寸封裝(Chip Size Package,CSP)等中盛行使用的板上晶片(Chip On Board,COB)型的連接方式亦相當於FC連接方式。另外,FC連接方式亦被廣泛地用於在半導體晶片上形成連接部(凸塊或配線)而於半導體晶片間進行連接的疊層晶片(Chip On Chip,COC)型、及在半導體晶圓上形成連接部(凸塊或配線)而於半導體晶片與半導體晶圓間進行連接的晶圓覆晶(Chip On Wafer,COW)型的連接方式(例如參照專利文獻1)。For example, regarding the connection between semiconductor chips and substrates, ball grid arrays (Ball Grid Array, BGA), chip size packages (Chip Size Package, CSP), etc. are popularly used in Chip On Board (COB) connection methods It is also equivalent to FC connection. In addition, the FC connection method is also widely used in the chip on chip (COC) type that forms the connection (bumps or wiring) on the semiconductor chip and connects between the semiconductor chips, and on the semiconductor wafer A chip-on-wafer (COW) type connection method in which a connection portion (bump or wiring) is formed to connect between a semiconductor wafer and a semiconductor wafer (for example, refer to Patent Document 1).

另外,於強烈要求進一步的小型化、薄型化、高功能化的封裝中,將所述連接方式積層、多階化而成的晶片堆疊型封裝、疊層封裝(Package On Package,POP)、矽穿孔(Through-Silicon Via,TSV)等亦開始廣泛普及。此種積層、多階化技術三維地配置半導體晶片等,因此與二維地配置的方法相比,可減小封裝。另外,此種積層、多階化技術於半導體的性能提高、雜訊減少、安裝面積的削減、省電化方面亦有效,因此作為下一代的半導體配線技術而受到關注。 [現有技術文獻] [專利文獻]In addition, in packages that strongly demand further miniaturization, thinning, and high functionality, chip stacked packages, stacked packages (Package On Package, POP), silicon Perforation (Through-Silicon Via, TSV) has also begun to spread widely. This type of lamination and multi-stage technology arranges semiconductor wafers three-dimensionally, and therefore, it is possible to reduce the package size compared to the two-dimensional arrangement method. In addition, this type of build-up and multi-stage technology is also effective in improving semiconductor performance, reducing noise, reducing mounting area, and saving power, so it is attracting attention as the next-generation semiconductor wiring technology. [Prior Art Literature] [Patent Literature]

專利文獻1:日本專利特開2016-102165號公報Patent Document 1: Japanese Patent Laid-Open No. 2016-102165

[發明所欲解決之課題] 關於推進了高功能化、高積體化、低成本化的覆晶封裝,預計今後會進一步擴大用途且伴隨於此而生產量擴大。於覆晶封裝的持續大量生產時,必須持續供給其所使用的半導體用接著劑,因此,要求該半導體用接著劑經時穩定性優異。若半導體用接著劑的經時穩定性差,則在放置於室溫期間半導體用接著劑的黏度會增加,有半導體裝置組裝時的安裝性劣化之虞。[The problem to be solved by the invention] With regard to flip-chip packages that have advanced high-performance, high-integration, and low-cost, it is expected that the use will be further expanded in the future and the production volume will increase with this. In the continuous mass production of flip-chip packages, it is necessary to continuously supply the adhesive for semiconductors used, and therefore, the adhesive for semiconductors is required to have excellent stability over time. If the time-dependent stability of the adhesive for semiconductors is poor, the viscosity of the adhesive for semiconductors increases while it is left at room temperature, and there is a possibility that the mountability at the time of assembling a semiconductor device may deteriorate.

因此,本揭示的目的在於提供一種可抑制室溫放置後的黏度增加、不易隨時間經過而發生半導體裝置組裝時的安裝性劣化的半導體用接著劑、以及使用該半導體用接著劑的半導體裝置的製造方法及半導體裝置。 [解決課題之手段]Therefore, an object of the present disclosure is to provide an adhesive for semiconductors that can suppress the increase in viscosity after being left at room temperature, and is unlikely to cause deterioration of mountability during assembly of semiconductor devices over time, and a semiconductor device using the adhesive for semiconductors Manufacturing method and semiconductor device. [Means to solve the problem]

為達成所述目的,本揭示提供一種半導體用接著劑,其含有(a)無機填料,以所述(a)無機填料總量為基準,所述(a)無機填料包含50質量%以上的實施了具有縮水甘油基的表面處理的無機填料。根據所述半導體用接著劑,將(a)無機填料全體中的50質量%以上設為實施了具有縮水甘油基的表面處理的無機填料,藉此可抑制因室溫放置中的吸濕所帶來的水分的影響而黏度增加的情況。例如,於實施了具有甲基丙烯酸基的表面處理等其他表面處理的無機填料的情況下,表面處理劑與水分形成氫鍵而容易產生黏度增加,但於實施了具有縮水甘油基的表面處理的無機填料的情況下,不易與水分形成氫鍵,從而不易產生黏度上升。而且,根據所述半導體用接著劑,因可抑制室溫放置後的黏度增加,故可抑制隨時間經過而發生半導體裝置組裝時的安裝性劣化的情況。另外,藉由對無機填料實施具有縮水甘油基的表面處理,在半導體用接著劑中的分散性優異,半導體用接著劑可獲得良好的接著力及良好的絕緣可靠性。In order to achieve the object, the present disclosure provides an adhesive for semiconductors, which contains (a) an inorganic filler, based on the total amount of the (a) inorganic filler, and the (a) inorganic filler contains 50% by mass or more. A surface-treated inorganic filler with glycidyl groups. According to the adhesive for semiconductors, (a) 50% by mass or more of the total inorganic filler is used as an inorganic filler that has been surface-treated with a glycidyl group, thereby suppressing moisture absorption during room temperature storage A situation where the viscosity increases due to the influence of incoming moisture. For example, in the case of inorganic fillers with other surface treatments such as surface treatments with methacrylic groups, the surface treatment agent forms hydrogen bonds with water and tends to increase the viscosity, but in the case of surface treatments with glycidyl groups In the case of inorganic fillers, it is difficult to form a hydrogen bond with moisture, so that viscosity increase is difficult to occur. Furthermore, according to the adhesive for semiconductors, since the viscosity increase after being left at room temperature can be suppressed, it is possible to suppress the deterioration of mountability during assembly of the semiconductor device over time. In addition, by performing a surface treatment with a glycidyl group on the inorganic filler, the dispersibility in the adhesive for semiconductors is excellent, and the adhesive for semiconductors can obtain good adhesive force and good insulation reliability.

所述半導體用接著劑可更含有(b)環氧樹脂、(c)硬化劑、及(d)重量平均分子量10000以上的高分子量成分。另外,所述半導體用接著劑可更含有(e)助熔劑。The adhesive for semiconductors may further contain (b) an epoxy resin, (c) a curing agent, and (d) a high molecular weight component with a weight average molecular weight of 10,000 or more. In addition, the adhesive for semiconductors may further contain (e) flux.

所述半導體用接著劑可為膜狀。該情況下,可提高半導體用接著劑的處理性,從而可提高封裝製造時的作業性及生產性。The adhesive for semiconductors may be in the form of a film. In this case, the handleability of the adhesive for semiconductors can be improved, and the workability and productivity during package manufacturing can be improved.

另外,本揭示提供一種半導體裝置的製造方法,所述半導體裝置是半導體晶片及配線電路基板各自的連接部相互電性連接而成的半導體裝置、或者是多個半導體晶片各自的連接部相互電性連接而成的半導體裝置,所述半導體裝置的製造方法包括:使用所述半導體用接著劑將所述連接部的至少一部分密封的步驟。根據所述製造方法,所使用的半導體用接著劑不易隨時間產生黏度增加,因此可穩定地獲得良好的安裝性。In addition, the present disclosure provides a method of manufacturing a semiconductor device, which is a semiconductor device in which the respective connection portions of a semiconductor wafer and a wiring circuit board are electrically connected to each other, or a plurality of semiconductor wafers are electrically connected to each other. In the connected semiconductor device, the method of manufacturing the semiconductor device includes a step of sealing at least a part of the connection portion with the adhesive for semiconductor. According to the manufacturing method, the adhesive for semiconductors used is less likely to increase in viscosity over time, and therefore, good mountability can be stably obtained.

進而,本揭示提供一種半導體裝置,其包括:半導體晶片及配線電路基板各自的連接部相互電性連接而成的連接結構、或者多個半導體晶片各自的連接部相互電性連接而成的連接結構,以及將所述連接部的至少一部分密封的接著材料,所述接著材料包含所述半導體用接著劑的硬化物。所述半導體裝置的安裝性良好,且半導體晶片與配線電路基板或半導體晶片之間的接著力及可靠性優異。 [發明的效果]Furthermore, the present disclosure provides a semiconductor device including: a connection structure in which respective connection portions of a semiconductor chip and a wiring circuit board are electrically connected to each other, or a connection structure in which respective connection portions of a plurality of semiconductor chips are electrically connected to each other , And an adhesive material that seals at least a part of the connecting portion, the adhesive material including a cured product of the semiconductor adhesive. The semiconductor device has good mountability and excellent adhesion and reliability between the semiconductor chip and the wiring circuit board or the semiconductor chip. [Effects of the invention]

根據本揭示,能夠提供一種可抑制室溫放置後的黏度增加、不易隨時間經過而發生半導體裝置組裝時的安裝性劣化的半導體用接著劑、以及使用該半導體用接著劑的半導體裝置的製造方法及半導體裝置。According to the present disclosure, it is possible to provide an adhesive for a semiconductor that can suppress the increase in viscosity after being left at room temperature, and is less likely to cause deterioration in mountability during assembly of a semiconductor device over time, and a method for manufacturing a semiconductor device using the adhesive for semiconductor And semiconductor devices.

以下,視情況,參照圖式對本揭示的較佳實施形態進行詳細說明。再者,圖式中,對相同或相當部分標註相同符號並省略重覆說明。另外,只要無特別說明,則上下左右等位置關係視為基於圖式所示的位置關係。進而,圖式的尺寸比率不限於圖示的比率。Hereinafter, as appropriate, the preferred embodiments of the present disclosure will be described in detail with reference to the drawings. In addition, in the drawings, the same or corresponding parts are denoted with the same symbols and repeated descriptions are omitted. In addition, unless otherwise specified, positional relationships such as up, down, left, and right are regarded as based on the positional relationship shown in the drawings. Furthermore, the size ratio of the drawing is not limited to the ratio shown in the figure.

於本說明書中,使用「~」來表示的數值範圍表示包含「~」的前後所記載的數值來分別作為最小值及最大值的範圍。於本說明書中階段性地記載的數值範圍中,某階段的數值範圍的上限值或下限值可與另一階段的數值範圍的上限值或下限值任意組合。於本說明書中記載的數值範圍中,該數值範圍的上限值或下限值亦可置換為實施例中所示的值。所謂「A或B」,只要包含A及B的其中任一者即可,亦可包含兩者。只要無特別說明,則本說明書中例示的材料可單獨使用一種或組合使用兩種以上。於本說明書中,所謂「(甲基)丙烯酸」,是指丙烯酸或對應於其的甲基丙烯酸。In this specification, the numerical range represented by "~" means a range that includes the numerical values described before and after "~" as the minimum and maximum values, respectively. In the numerical ranges described in this specification step by step, the upper limit or lower limit of the numerical range of a certain stage can be combined with the upper limit or lower limit of the numerical range of another stage arbitrarily. In the numerical range described in this specification, the upper limit or lower limit of the numerical range may be replaced with the value shown in the examples. The so-called "A or B" may include any one of A and B, and may include both. Unless otherwise specified, the materials exemplified in this specification can be used alone or in combination of two or more. In this specification, the "(meth)acrylic acid" refers to acrylic acid or methacrylic acid corresponding to it.

<半導體用接著劑> 本實施形態的半導體用接著劑含有(a)無機填料(以下,視情況稱為「(a)成分」)。以(a)無機填料總量為基準,所述(a)無機填料包含50質量%以上的實施了具有縮水甘油基的表面處理的無機填料。另外,本實施形態的半導體用接著劑可含有(b)環氧樹脂(以下,視情況稱為「(b)成分」)、(c)硬化劑(以下,視情況稱為「(c)成分」)、及(d)重量平均分子量10000以上的高分子量成分(以下,視情況稱為「(d)成分」)中的一種以上。進而,本實施形態的半導體用接著劑可含有(e)助焊劑(以下,視情況稱為「(e)成分」)。以下,對各成分進行說明。<Adhesives for semiconductors> The adhesive for semiconductors of this embodiment contains (a) an inorganic filler (hereinafter, referred to as "(a) component" as appropriate). Based on the total amount of (a) the inorganic filler, the (a) inorganic filler contains 50% by mass or more of the inorganic filler that has been surface-treated with a glycidyl group. In addition, the adhesive for semiconductors of this embodiment may contain (b) epoxy resin (hereinafter, referred to as "(b) component" as appropriate), (c) hardener (hereinafter, referred to as "(c) component as appropriate") "), and (d) one or more of high molecular weight components with a weight average molecular weight of 10,000 or more (hereinafter referred to as "(d) component" as appropriate). Furthermore, the adhesive for semiconductors of this embodiment may contain (e) flux (hereinafter, referred to as "(e) component" as appropriate). Hereinafter, each component will be described.

((a)成分:無機填料) 作為(a)成分的無機填料,可列舉絕緣性無機填料等。其中,若為平均粒徑100 nm以下的無機填料,則更佳。作為絕緣性無機填料的材質,可列舉:玻璃、二氧化矽、氧化鋁、二氧化矽-氧化鋁、氧化鈦、雲母、氮化硼等,其中,較佳為二氧化矽、氧化鋁、二氧化矽-氧化鋁、氧化鈦、氮化硼,更佳為二氧化矽、氧化鋁、氮化硼。絕緣性無機填料亦可為晶鬚,作為晶鬚的材質,可列舉:硼酸鋁、鈦酸鋁、氧化鋅、矽酸鈣、硫酸鎂、氮化硼等。絕緣性無機填料可單獨使用一種或組合使用兩種以上。((A) component: inorganic filler) As the inorganic filler of the component (a), insulating inorganic fillers and the like can be cited. Among them, an inorganic filler having an average particle diameter of 100 nm or less is more preferable. Examples of materials for insulating inorganic fillers include glass, silica, alumina, silica-alumina, titania, mica, boron nitride, etc. Among them, silica, alumina, and silica are preferred. Silica-alumina, titanium oxide, boron nitride, more preferably silicon dioxide, aluminum oxide, boron nitride. The insulating inorganic filler may also be whiskers. Examples of materials for the whiskers include aluminum borate, aluminum titanate, zinc oxide, calcium silicate, magnesium sulfate, and boron nitride. The insulating inorganic filler can be used alone or in combination of two or more.

就分散性及接著力提高的觀點而言,(a)成分較佳為表面處理填料。作為表面處理,可列舉縮水甘油基系(環氧系)、胺系、苯基系、苯基胺基系、丙烯酸系、乙烯基系等。From the viewpoint of improvement in dispersibility and adhesive force, the component (a) is preferably a surface treatment filler. Examples of surface treatments include glycidyl-based (epoxy-based), amine-based, phenyl-based, phenylamino-based, acrylic, vinyl, and the like.

作為表面處理,就表面處理的容易度而言,較佳為利用環氧矽烷系、胺基矽烷系、丙烯酸矽烷系等矽烷化合物進行的矽烷處理。作為表面處理劑,就分散性及流動性優異、進一步提高接著力的觀點而言,較佳為縮水甘油基系、苯基胺基系、(甲基)丙烯酸系的化合物。作為表面處理劑,就抑制室溫放置後的半導體用接著劑的黏度增加的觀點而言,較佳為縮水甘油基系的化合物。As the surface treatment, in terms of easiness of surface treatment, silane treatment with a silane compound such as an epoxy silane-based, amino silane-based, and acrylic silane-based silane compound is preferred. As the surface treatment agent, from the viewpoint of excellent dispersibility and fluidity and further improvement of adhesive force, glycidyl-based, phenylamino-based, and (meth)acrylic-based compounds are preferred. As the surface treatment agent, a glycidyl-based compound is preferred from the viewpoint of suppressing the increase in the viscosity of the adhesive for semiconductors after being left at room temperature.

於本實施形態中,以(a)成分總量為基準,(a)成分包含50質量%以上的實施了具有縮水甘油基的表面處理的無機填料。具有縮水甘油基的表面處理可使用具有由下述通式(1)所表示的結構的縮水甘油基系的化合物作為表面處理劑來實施。藉此,無機填料於表面具有由下述通式(1)所表示的結構。In this embodiment, the (a) component contains 50% by mass or more of an inorganic filler that has been surface-treated with a glycidyl group based on the total amount of the component (a). The surface treatment having a glycidyl group can be implemented using a glycidyl-based compound having a structure represented by the following general formula (1) as a surface treatment agent. Thereby, the inorganic filler has a structure represented by the following general formula (1) on the surface.

[化1]

Figure 02_image001
式中,R表示二價有機基。[化1]
Figure 02_image001
In the formula, R represents a divalent organic group.

以(a)成分總量為基準,實施了具有縮水甘油基的表面處理的無機填料的含量為50質量%以上,就進一步抑制室溫放置後的半導體用接著劑的黏度增加的觀點而言,較佳為60質量%以上,更佳為80質量%以上。亦可為(a)成分的總量(100質量%)為實施了具有縮水甘油基的表面處理的無機填料。The content of the inorganic filler that has been surface-treated with a glycidyl group is 50% by mass or more based on the total amount of the component (a). From the viewpoint of further suppressing the increase in the viscosity of the semiconductor adhesive after being left at room temperature, It is preferably 60% by mass or more, and more preferably 80% by mass or more. The total amount (100% by mass) of the component (a) may be an inorganic filler that has been surface-treated with a glycidyl group.

就提高視認性(透明性)的觀點而言,(a)成分的平均粒徑較佳為100 nm以下,更佳為60 nm以下。(a)成分的平均粒徑可藉由雷射繞射式粒度分佈計來測定。From the viewpoint of improving visibility (transparency), the average particle size of the component (a) is preferably 100 nm or less, and more preferably 60 nm or less. (A) The average particle size of the component can be measured with a laser diffraction particle size distribution meter.

另外,若(a)成分的平均粒徑超過100 nm,則有時因粒徑大而半導體用接著劑的黏度變得過低,於半導體晶片的安裝後,有時容易產生被稱為填角料(fillet)的樹脂向晶片外的溢出。相對於此,若(a)成分的平均粒徑為100 nm以下,則容易將半導體用接著劑的黏度調整為較佳的範圍,可充分抑制填角料的產生,或者可充分減少填角料量。In addition, if the average particle size of the component (a) exceeds 100 nm, the viscosity of the semiconductor adhesive may become too low due to the large particle size, which may be called fillet after mounting of the semiconductor wafer. Fillet resin overflows out of the wafer. In contrast, if the average particle size of the component (a) is 100 nm or less, the viscosity of the semiconductor adhesive can be easily adjusted to a preferable range, and the generation of corner fillers can be sufficiently suppressed, or corner fillers can be sufficiently reduced the amount.

(a)成分的平均粒徑的下限值並無特別限定,但就抑制(a)成分的凝聚的觀點而言,可為1 nm以上、5 nm以上、或10 nm以上。於使用未實施表面處理的無機填料的情況下,例如平均粒徑為50 nm左右亦有產生凝聚之虞,但於使用實施了具有縮水甘油基的表面處理的無機填料的情況下,即便平均粒徑為50 nm左右或其以下,亦可抑制凝聚的產生。The lower limit of the average particle diameter of the component (a) is not particularly limited, but from the viewpoint of suppressing aggregation of the component (a), it may be 1 nm or more, 5 nm or more, or 10 nm or more. In the case of using an inorganic filler that has not been surface-treated, for example, an average particle size of about 50 nm may cause aggregation. However, in the case of using an inorganic filler that has been surface-treated with a glycidyl group, the average particle size A diameter of about 50 nm or less can also suppress aggregation.

(a)成分亦可單獨使用或以兩種以上的混合體的形式使用。關於(a)成分的形狀,並無特別限制。(A) The component can also be used alone or in the form of a mixture of two or more kinds. There are no particular restrictions on the shape of the component (a).

以半導體用接著劑的固體成分總量為基準,(a)成分的含量較佳為10質量%~80質量%,更佳為15質量%~60質量%,進而較佳為20質量%~50質量%。該含量若為10質量%以上,則有可進一步提高接著力及耐回焊性的傾向,若為80質量%以下,則有可抑制因增黏而連接可靠性降低的傾向。Based on the total solid content of the semiconductor adhesive, the content of component (a) is preferably 10% by mass to 80% by mass, more preferably 15% by mass to 60% by mass, and still more preferably 20% by mass to 50% by mass quality%. If the content is 10% by mass or more, there is a tendency to further improve the adhesive strength and reflow resistance, and if it is 80% by mass or less, there is a tendency to suppress the decrease in connection reliability due to viscosity increase.

本實施形態的半導體用接著劑可含有樹脂填料。作為樹脂填料,例如可列舉包含聚胺酯、聚醯亞胺等樹脂的填料。樹脂填料與其他有機成分(環氧樹脂及硬化劑等)相比,熱膨脹率小,因此連接可靠性的提高效果優異。另外,根據樹脂填料,可容易地進行半導體用接著劑的黏度調整。另外,樹脂填料與無機填料相比,緩和應力的功能優異。The adhesive for semiconductors of this embodiment may contain a resin filler. Examples of the resin filler include fillers containing resins such as polyurethane and polyimide. Compared with other organic components (epoxy resins, hardeners, etc.), resin fillers have a low thermal expansion coefficient, and therefore have an excellent effect of improving connection reliability. In addition, according to the resin filler, the viscosity of the adhesive for semiconductors can be easily adjusted. In addition, resin fillers have an excellent stress-relieving function compared to inorganic fillers.

就絕緣可靠性的觀點而言,半導體用接著劑中所含的填料較佳為絕緣性。半導體用接著劑較佳為不含有銀填料、焊料填料等導電性的金屬填料。不含有導電性填料(導電性粒子)的半導體用接著劑(電路連接材料)有時亦稱為非導電性膜(Non-Conductive-FILM,NCF)或非導電性膏(Non-Conductive-Paste,NCP)。本實施形態的半導體用接著劑可較佳地用作NCF或NCP。From the viewpoint of insulation reliability, the filler contained in the adhesive for semiconductors is preferably insulating. The adhesive for semiconductors preferably does not contain conductive metal fillers such as silver fillers and solder fillers. Adhesives for semiconductors (circuit connection materials) that do not contain conductive fillers (conductive particles) are sometimes also called non-conductive films (Non-Conductive-FILM, NCF) or non-conductive pastes (Non-Conductive-Paste, NCP). The adhesive for semiconductors of this embodiment can be preferably used as NCF or NCP.

((b)成分:環氧樹脂) 作為(b)成分的環氧樹脂,可列舉分子內具有兩個以上環氧基的環氧樹脂,可使用:雙酚A型環氧樹脂、雙酚F型環氧樹脂、萘型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、苯酚芳烷基型環氧樹脂、聯苯型環氧樹脂、三苯基甲烷型環氧樹脂、二環戊二烯型環氧樹脂、各種多官能環氧樹脂等。(b)成分可單獨使用一種或組合使用兩種以上。((B) component: epoxy resin) The epoxy resin of component (b) includes epoxy resins having two or more epoxy groups in the molecule, and usable: bisphenol A epoxy resin, bisphenol F epoxy resin, naphthalene epoxy resin , Phenol novolak type epoxy resin, cresol novolak type epoxy resin, phenol aralkyl type epoxy resin, biphenyl type epoxy resin, triphenylmethane type epoxy resin, dicyclopentadiene type ring Oxygen resin, various multifunctional epoxy resins, etc. (B) A component can be used individually by 1 type or in combination of 2 or more types.

於環氧樹脂中,雙酚A型或雙酚F型的液態環氧樹脂的1%熱重量減少溫度為250℃以下,因此有於高溫加熱時分解而產生揮發成分之虞。因此,較佳為使用室溫(1大氣壓、25℃)下為固體的環氧樹脂。於使用液狀環氧樹脂的情況下,較佳為與固體的環氧樹脂組合使用。Among epoxy resins, the 1% thermal weight loss temperature of bisphenol A type or bisphenol F type liquid epoxy resin is 250° C. or less, so it may decompose when heated at high temperature and generate volatile components. Therefore, it is preferable to use an epoxy resin that is solid at room temperature (1 atm, 25°C). When a liquid epoxy resin is used, it is preferably used in combination with a solid epoxy resin.

(b)成分的重量平均分子量可小於10000,就耐熱性的觀點而言,較佳為100以上且小於10000,更佳為300以上且8000以下,進而較佳為300以上且5000以下。(B) The weight average molecular weight of the component may be less than 10,000, and from the viewpoint of heat resistance, it is preferably 100 or more and less than 10,000, more preferably 300 or more and 8,000 or less, and still more preferably 300 or more and 5,000 or less.

以半導體用接著劑的固體成分總量為基準,(b)成分的含量較佳為10質量%~50質量%,更佳為20質量%~45質量%,進而較佳為30質量%~40質量%。(b)成分的含量若為10質量%以上,則容易充分控制硬化後的樹脂的流動,若為50質量%以下,則硬化物的樹脂成分不會過多,容易減少封裝的翹曲。Based on the total solid content of the semiconductor adhesive, the content of component (b) is preferably 10% by mass to 50% by mass, more preferably 20% by mass to 45% by mass, and still more preferably 30% by mass to 40% by mass. quality%. (B) If the content of the component is 10% by mass or more, it is easy to sufficiently control the flow of the cured resin, and if it is 50% by mass or less, the resin component of the cured product will not be too much, and it is easy to reduce the warpage of the package.

本實施形態的半導體用接著劑可更含有所述(b)環氧樹脂以外的其他熱硬化性樹脂。作為其他熱硬化性樹脂,例如可列舉酚樹脂、醯亞胺樹脂、(甲基)丙烯酸化合物等。The adhesive for semiconductors of this embodiment may further contain thermosetting resins other than the above-mentioned (b) epoxy resin. Examples of other thermosetting resins include phenol resins, imine resins, and (meth)acrylic compounds.

((c)成分:硬化劑) 作為(c)硬化劑,可列舉:酚樹脂系硬化劑、酸酐系硬化劑、胺系硬化劑、咪唑系硬化劑及膦系硬化劑等。若(c)成分包含酚性羥基、酸酐、胺類或咪唑類,則容易顯示出抑制於連接部中產生氧化膜的助熔劑活性,從而可容易地使連接可靠性及絕緣可靠性提高。以下對各硬化劑進行說明。((C) component: hardener) (C) Hardeners include phenol resin hardeners, acid anhydride hardeners, amine hardeners, imidazole hardeners, and phosphine hardeners. If the component (c) contains a phenolic hydroxyl group, acid anhydride, amines, or imidazoles, it is easy to exhibit flux activity that suppresses the generation of an oxide film in the connection portion, and it is possible to easily improve connection reliability and insulation reliability. Hereinafter, each curing agent will be described.

(c-i)酚樹脂系硬化劑 作為酚樹脂系硬化劑,可列舉分子內具有兩個以上酚性羥基的硬化劑,可使用:苯酚酚醛清漆樹脂、甲酚酚醛清漆樹脂、苯酚芳烷基樹脂、甲酚萘酚甲醛縮聚物、三苯基甲烷型多官能酚樹脂、各種多官能酚樹脂等。酚樹脂系硬化劑可單獨使用一種或組合使用兩種以上。(C-i) Phenolic resin hardener Examples of phenol resin curing agents include curing agents having two or more phenolic hydroxyl groups in the molecule, and can be used: phenol novolak resin, cresol novolak resin, phenol aralkyl resin, cresol naphthol formaldehyde condensation polymer, Triphenylmethane type multifunctional phenol resin, various multifunctional phenol resins, etc. The phenol resin curing agent can be used alone or in combination of two or more.

就硬化性、接著性及保存穩定性優異的觀點而言,酚樹脂系硬化劑相對於所述(b)成分的當量比(酚性羥基/環氧基,莫耳比)較佳為0.3~1.5,更佳為0.4~1.0,進而較佳為0.5~1.0。當量比若為0.3以上,則有硬化性提高,接著力提高的傾向,若為1.5以下,則不會過剩地殘存未反應的酚性羥基,吸水率被抑制為低值,有絕緣可靠性進一步提高的傾向。From the viewpoint of excellent curability, adhesiveness, and storage stability, the equivalent ratio of the phenol resin curing agent to the component (b) (phenolic hydroxyl group/epoxy group, molar ratio) is preferably 0.3 to 1.5, more preferably 0.4 to 1.0, still more preferably 0.5 to 1.0. If the equivalent ratio is 0.3 or more, the curability will be improved and the adhesion tends to improve. If it is 1.5 or less, unreacted phenolic hydroxyl groups will not remain excessively, the water absorption rate will be suppressed to a low value, and the insulation reliability will be improved. Tendency to improve.

(c-ii)酸酐系硬化劑 作為酸酐系硬化劑,可使用:甲基環己烷四羧酸二酐、偏苯三甲酸酐、均苯四甲酸酐、二苯甲酮四羧酸二酐、乙二醇雙偏苯三甲酸酐酯等。酸酐系硬化劑可單獨使用一種或組合使用兩種以上。(C-ii) Acid anhydride hardener As an acid anhydride hardener, you can use: methylcyclohexanetetracarboxylic dianhydride, trimellitic anhydride, pyromellitic anhydride, benzophenonetetracarboxylic dianhydride, ethylene glycol bistrimellitic anhydride Wait. The acid anhydride hardener can be used alone or in combination of two or more.

就硬化性、接著性及保存穩定性優異的觀點而言,酸酐系硬化劑相對於所述(b)成分的當量比(酸酐基/環氧基,莫耳比)較佳為0.3~1.5,更佳為0.4~1.0,進而較佳為0.5~1.0。若當量比為0.3以上,則有硬化性提高,接著力提高的傾向,若為1.5以下,則不會過剩地殘存未反應的酸酐,吸水率被抑制為低值,有絕緣可靠性進一步提高的傾向。From the viewpoint of excellent curability, adhesiveness, and storage stability, the equivalent ratio (anhydride group/epoxy group, molar ratio) of the acid anhydride-based curing agent to the component (b) is preferably 0.3 to 1.5. It is more preferably 0.4 to 1.0, and still more preferably 0.5 to 1.0. If the equivalent ratio is 0.3 or more, the curability is improved and the adhesion tends to be improved. If it is 1.5 or less, unreacted acid anhydride does not remain excessively, the water absorption is suppressed to a low value, and the insulation reliability is further improved. tendency.

(c-iii)胺系硬化劑 作為胺系硬化劑,可使用二氰二胺、各種胺化合物等。(C-iii) Amine hardener As the amine curing agent, dicyandiamine, various amine compounds, and the like can be used.

就硬化性、接著性及保存穩定性優異的觀點而言,胺系硬化劑相對於所述(b)成分的當量比(胺/環氧基,莫耳比)較佳為0.3~1.5,更佳為0.4~1.0,進而較佳為0.5~1.0。當量比若為0.3以上,則有硬化性提高,接著力提高的傾向,若為1.5以下,則不會過剩地殘存未反應的胺,有絕緣可靠性進一步提高的傾向。From the viewpoint of excellent curability, adhesiveness, and storage stability, the equivalent ratio (amine/epoxy group, molar ratio) of the amine-based curing agent to the component (b) is preferably 0.3 to 1.5, and more It is preferably 0.4 to 1.0, more preferably 0.5 to 1.0. If the equivalent ratio is 0.3 or more, the curability is improved and the adhesive force tends to be improved, and if it is 1.5 or less, unreacted amines will not remain excessively, and the insulation reliability tends to be further improved.

(c-iv)咪唑系硬化劑 作為咪唑系硬化劑,可列舉:2-苯基咪唑、2-苯基-4-甲基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑、1-氰基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑偏苯三甲酸酯、1-氰基乙基-2-苯基咪唑鎓偏苯三甲酸酯、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-十一烷基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-乙基-4'-甲基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-均三嗪異三聚氰酸加成物、2-苯基咪唑異三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑、環氧樹脂與咪唑類的加成物等。該些中,就硬化性、保存穩定性及連接可靠性更優異的觀點而言,較佳為1-氰基乙基-2-十一烷基咪唑、1-氰基-2-苯基咪唑、1-氰基乙基-2-十一烷基咪唑偏苯三甲酸酯、1-氰基乙基-2-苯基咪唑鎓偏苯三甲酸酯、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-乙基-4'-甲基咪唑基-(1')]-乙基-均三嗪、2,4-二胺基-6-[2'-甲基咪唑基-(1')]-乙基-均三嗪異三聚氰酸加成物、2-苯基咪唑異三聚氰酸加成物、2-苯基-4,5-二羥基甲基咪唑及2-苯基-4-甲基-5-羥基甲基咪唑。咪唑系硬化劑可單獨使用一種或組合使用兩種以上。另外,亦可設為將該些進行微膠囊化而成的潛在性硬化劑。(C-iv) Imidazole hardener Examples of imidazole hardeners include 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1- Cyanoethyl-2-undecylimidazole, 1-cyano-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazole trimellitate, 1-cyanoethyl -2-Phenylimidazolium trimellitate, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-bis Amino-6-[2'-undecylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'-methan Imidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine isotriazine Polycyanic acid adduct, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethyl Base imidazole, epoxy resin and imidazole adducts, etc. Among these, from the viewpoint of more excellent curability, storage stability, and connection reliability, 1-cyanoethyl-2-undecylimidazole and 1-cyano-2-phenylimidazole are preferred. , 1-cyanoethyl-2-undecylimidazole trimellitate, 1-cyanoethyl-2-phenylimidazolium trimellitate, 2,4-diamino-6- [2'-Methylimidazolyl-(1')]-ethyl-s-triazine, 2,4-diamino-6-[2'-ethyl-4'-methylimidazolyl-(1' )]-Ethyl-s-triazine, 2,4-diamino-6-[2'-methylimidazolyl-(1')]-ethyl-s-triazine isocyanuric acid adduct, 2-phenylimidazole isocyanuric acid adduct, 2-phenyl-4,5-dihydroxymethylimidazole and 2-phenyl-4-methyl-5-hydroxymethylimidazole. The imidazole-based hardener can be used alone or in combination of two or more. Moreover, it can also be set as the latent hardening agent which microencapsulated these.

相對於(b)成分100質量份,咪唑系硬化劑的含量較佳為0.1質量份~20質量份,更佳為0.1質量份~10質量份。咪唑系硬化劑的含量若為0.1質量份以上,則有硬化性提高的傾向,若為20質量份以下,則於金屬接合形成之前接著劑組成物不會硬化,有不易產生連接不良的傾向。The content of the imidazole hardener is preferably 0.1 parts by mass to 20 parts by mass, and more preferably 0.1 parts by mass to 10 parts by mass relative to 100 parts by mass of the component (b). If the content of the imidazole-based curing agent is 0.1 parts by mass or more, the curability tends to be improved, and if it is 20 parts by mass or less, the adhesive composition does not harden before the formation of the metal joint, and there is a tendency that poor connection is less likely to occur.

(c-v)膦系硬化劑 作為膦系硬化劑,可列舉:三苯基膦、四苯基鏻四苯基硼酸鹽、四苯基鏻四(4-甲基苯基)硼酸鹽及四苯基鏻(4-氟苯基)硼酸鹽等。(C-v) Phosphine hardener Examples of phosphine-based hardeners include triphenylphosphine, tetraphenylphosphonium tetraphenylborate, tetraphenylphosphonium tetra(4-methylphenyl) borate, and tetraphenylphosphonium (4-fluorophenyl) borate. ) Borate, etc.

相對於(b)成分100質量份,膦系硬化劑的含量較佳為0.1質量份~10質量份,更佳為0.1質量份~5質量份。膦系硬化劑的含量若為0.1質量份以上,則有硬化性提高的傾向,若為10質量份以下,則於金屬接合形成之前半導體用接著劑不會硬化,有不易產生連接不良的傾向。The content of the phosphine-based hardener is preferably 0.1 parts by mass to 10 parts by mass, and more preferably 0.1 parts by mass to 5 parts by mass relative to 100 parts by mass of the component (b). If the content of the phosphine-based hardening agent is 0.1 parts by mass or more, the curability tends to be improved, and if it is 10 parts by mass or less, the adhesive for semiconductors will not harden before the formation of metal bonding, and there is a tendency that poor connection will not easily occur.

酚樹脂系硬化劑、酸酐系硬化劑及胺系硬化劑分別可單獨使用一種或組合使用兩種以上。咪唑系硬化劑及膦系硬化劑分別可單獨使用,但亦可與酚樹脂系硬化劑、酸酐系硬化劑或胺系硬化劑一同使用。The phenol resin curing agent, acid anhydride curing agent, and amine curing agent may be used alone or in combination of two or more. The imidazole-based curing agent and the phosphine-based curing agent may be used alone, respectively, but may also be used together with a phenol resin-based curing agent, an acid anhydride-based curing agent, or an amine-based curing agent.

作為(c)成分,就硬化性優異的觀點而言,較佳為併用酚樹脂系硬化劑與咪唑系硬化劑、併用酸酐系硬化劑與咪唑系硬化劑、併用胺系硬化劑與咪唑系硬化劑、單獨使用咪唑系硬化劑。若以短時間連接,則生產性提高,因此更佳為單獨使用速硬化性優異的咪唑系硬化劑。該情況下,若以短時間硬化,則可抑制低分子成分等揮發成分,因此亦可容易地抑制空隙的產生。As component (c), from the viewpoint of excellent curability, it is preferable to use a phenol resin curing agent and an imidazole curing agent together, an acid anhydride curing agent and an imidazole curing agent together, and an amine curing agent and an imidazole curing agent together. Use imidazole hardener alone. If it is connected in a short time, the productivity is improved, so it is more preferable to use an imidazole-based hardener with excellent quick-curing properties alone. In this case, if it is cured in a short time, volatile components such as low-molecular components can be suppressed, and therefore the generation of voids can also be easily suppressed.

((d)成分:重量平均分子量10000以上的高分子量成分) 作為(d)重量平均分子量10000以上的高分子量成分(相當於(b)成分的化合物除外),可列舉:苯氧基樹脂、聚醯亞胺樹脂、聚醯胺樹脂、聚碳二醯亞胺樹脂、氰酸酯樹脂、(甲基)丙烯酸樹脂、聚酯樹脂、聚乙烯樹脂、聚醚碸樹脂、聚醚醯亞胺樹脂、聚乙烯基縮醛樹脂、聚胺酯樹脂、丙烯酸系橡膠等,其中,就耐熱性及膜形成性優異的觀點而言,較佳為苯氧基樹脂、聚醯亞胺樹脂、(甲基)丙烯酸樹脂、丙烯酸系橡膠、氰酸酯樹脂、聚碳二醯亞胺樹脂,更佳為苯氧基樹脂、聚醯亞胺樹脂、(甲基)丙烯酸樹脂、丙烯酸系橡膠,進而較佳為苯氧基樹脂。(d)成分亦可單獨使用或以兩種以上的混合物或共聚物的形式使用。((D) component: high molecular weight component with a weight average molecular weight of 10,000 or more) (D) High molecular weight components with a weight average molecular weight of 10,000 or more (except for the compound corresponding to component (b)) include: phenoxy resin, polyimide resin, polyamide resin, and polycarbodiimide Resin, cyanate ester resin, (meth)acrylic resin, polyester resin, polyethylene resin, polyether resin, polyether imide resin, polyvinyl acetal resin, polyurethane resin, acrylic rubber, etc. From the standpoint of excellent heat resistance and film formation properties, phenoxy resins, polyimide resins, (meth)acrylic resins, acrylic rubbers, cyanate ester resins, and polycarbodiimides are preferred. The resin is more preferably a phenoxy resin, a polyimide resin, a (meth)acrylic resin, or an acrylic rubber, and still more preferably a phenoxy resin. (D) The component can also be used alone or in the form of a mixture or copolymer of two or more kinds.

(d)成分與(b)成分的質量比並無特別限制,就良好地保持膜狀的觀點而言,相對於(d)成分1質量份,(b)成分的含量較佳為0.01質量份~5質量份,更佳為0.05質量份~4質量份,進而較佳為0.1質量份~3質量份。若(b)成分的含量為0.01質量份以上,則不存在硬化性降低或接著力降低的情況,若含量為5質量份以下,則不存在膜形成性及膜形成性降低的情況。The mass ratio of the component (d) to the component (b) is not particularly limited. From the viewpoint of maintaining the film shape well, the content of the component (b) is preferably 0.01 part by mass relative to 1 part by mass of the component (d) ~5 parts by mass, more preferably 0.05 parts by mass to 4 parts by mass, and still more preferably 0.1 parts by mass to 3 parts by mass. If the content of the component (b) is 0.01 parts by mass or more, there is no decrease in curability or adhesiveness, and if the content is 5 parts by mass or less, there is no decrease in film formability and film formability.

(d)成分的重量平均分子量以聚苯乙烯換算計而為10000以上,為了單獨地顯示出良好的膜形成性,較佳為30000以上,更佳為40000以上,進而較佳為50000以上。於重量平均分子量為10000以上的情況下,不存在膜形成性降低之虞。再者,於本說明書中,所謂重量平均分子量,是指使用高效液相層析(島津製作所製造的C-R4A)藉由聚苯乙烯換算進行測定時的重量平均分子量。(D) The weight average molecular weight of the component is 10,000 or more in terms of polystyrene. In order to individually exhibit good film formation properties, it is preferably 30,000 or more, more preferably 40,000 or more, and still more preferably 50,000 or more. When the weight average molecular weight is 10,000 or more, there is no possibility that the film formability will decrease. In addition, in this specification, the weight average molecular weight refers to the weight average molecular weight when measured by polystyrene conversion using high performance liquid chromatography (C-R4A manufactured by Shimadzu Corporation).

((e)成分:助熔劑) 半導體用接著劑可更含有顯示出助熔活性(將氧化物、雜質等去除的活性)的化合物即(e)助熔劑。作為助熔劑,可列舉具有非共價電子對的含氮化合物(咪唑類、胺類等;其中,包含於(c)成分中的化合物除外)、羧酸類、酚類及醇類等。再者,與醇類相比,羧酸類更強烈地表現出助熔活性,更容易提高連接性。((E) component: flux) The adhesive for semiconductors may further contain (e) flux, which is a compound exhibiting flux activity (activity to remove oxides, impurities, etc.). Examples of the flux include nitrogen-containing compounds having non-covalent electron pairs (imidazoles, amines, etc.; among these, compounds contained in the component (c) are excluded), carboxylic acids, phenols, and alcohols. Furthermore, compared with alcohols, carboxylic acids exhibit more fluxing activity and are easier to improve connectivity.

就焊料濡濕性的觀點而言,(e)成分的含量以半導體用接著劑的固體成分總量為基準而較佳為0.2質量%~3質量%,更佳為0.4質量%~1.8質量%。From the viewpoint of solder wettability, the content of the component (e) is preferably 0.2% to 3% by mass, and more preferably 0.4% to 1.8% by mass based on the total solid content of the semiconductor adhesive.

半導體用接著劑中進而可調配:離子捕捉劑、抗氧化劑、矽烷偶合劑、鈦偶合劑、調平劑等。該些可單獨使用一種,亦可組合使用兩種以上。關於該些的調配量,只要以表現出各添加劑的效果的方式來適當調整即可。The adhesive for semiconductors can be further formulated: ion trapping agent, antioxidant, silane coupling agent, titanium coupling agent, leveling agent, etc. These may be used alone or in combination of two or more. Regarding these blending amounts, they may be appropriately adjusted so as to exhibit the effects of each additive.

將半導體用接著劑製成膜狀時的80℃下的剪切黏度較佳為4500 Pa·s~14000 Pa·s,更佳為5000 Pa·s~13000 Pa·s,進而較佳為5000 Pa·s~10000 Pa·s。藉由剪切黏度為4500 Pa·s以上,可充分抑制填角料的產生或充分減少填角料量。藉由剪切黏度為14000 Pa·s以下,可提高半導體裝置組裝時的安裝性。製成膜狀的半導體用接著劑的剪切黏度例如可利用動態剪切黏彈性測定裝置(日本TA儀器(TA Instruments Japan)股份有限公司製造,商品名「ARES-G2」等),在升溫速度10℃/分鐘、測定溫度範圍30℃~145℃、頻率10 Hz的條件下測定。可求出藉由所述方法而測定的黏度值在80℃下的值來作為半導體用接著劑的製成膜狀時的80℃下的剪切黏度。The shear viscosity at 80°C when the adhesive for semiconductor is made into a film is preferably 4500 Pa·s to 14000 Pa·s, more preferably 5000 Pa·s to 13000 Pa·s, and still more preferably 5000 Pa ·S~10000 Pa·s. With a shear viscosity of 4500 Pa·s or more, the generation of corner fillers can be sufficiently suppressed or the amount of corner fillers can be sufficiently reduced. With a shear viscosity of 14000 Pa·s or less, the mountability during semiconductor device assembly can be improved. For example, the shear viscosity of the film-like semiconductor adhesive can be measured using a dynamic shear viscoelasticity measuring device (manufactured by TA Instruments Japan Co., Ltd., trade name "ARES-G2", etc.). Measure under the conditions of 10℃/min, measuring temperature range 30℃~145℃, and frequency 10 Hz. The value of the viscosity value measured by the above method at 80° C. can be obtained as the shear viscosity at 80° C. when the adhesive for semiconductors is formed into a film.

<半導體用接著劑的製造方法> 就生產性提高的觀點而言,本實施形態的半導體用接著劑較佳為膜狀(膜狀接著劑)。以下對膜狀接著劑的製作方法進行說明。<Method of manufacturing adhesive for semiconductor> From the viewpoint of productivity improvement, the adhesive for semiconductors of the present embodiment is preferably in the form of a film (film-like adhesive). Hereinafter, the method for producing the film adhesive will be described.

首先,將(a)成分、(b)成分、(c)成分、(d)成分及視需要的其他成分加入至有機溶媒中後,藉由攪拌混合、混練等加以溶解或分散而製備樹脂清漆。其後,於實施了脫模處理的基材膜上,使用刀片塗佈機、輥式塗佈機、敷料器(applicator)、模塗佈機、缺角輪塗佈機(comma coater)等塗佈樹脂清漆後,藉由加熱使有機溶媒減少,於基材膜上形成膜狀接著劑。另外,亦可藉由以下方法而於晶圓上形成膜狀接著劑,即,於藉由加熱使有機溶媒減少之前,將樹脂清漆旋塗於晶圓等上而形成膜,然後進行溶媒乾燥。First, add (a) component, (b) component, (c) component, (d) component and other components as necessary to an organic solvent, and then dissolve or disperse it by stirring, mixing, kneading, etc. to prepare a resin varnish . After that, on the base film that has undergone a mold release treatment, it is coated with a blade coater, roll coater, applicator, die coater, comma coater, etc. After the resin varnish is applied, the organic solvent is reduced by heating to form a film-like adhesive on the base film. In addition, a film-like adhesive may be formed on the wafer by the following method: before the organic solvent is reduced by heating, the resin varnish is spin-coated on the wafer or the like to form a film, and then the solvent is dried.

作為樹脂清漆的製備中使用的有機溶媒,較佳為具有可使各成分均勻地溶解或分散的特性,例如可列舉:二甲基甲醯胺、二甲基乙醯胺、N-甲基-2-吡咯啶酮、二甲基亞碸、二乙二醇二甲醚、甲苯、苯、二甲苯、甲基乙基酮、四氫呋喃、乙基溶纖劑、乙基溶纖劑乙酸酯、丁基溶纖劑、二噁烷、環己酮、及乙酸乙酯。該些有機溶媒可單獨使用或組合使用兩種以上。製備樹脂清漆時的攪拌混合及混練例如可使用攪拌機、磨碎機、三輥、球磨機、珠磨機或均質機來進行。As the organic solvent used in the preparation of the resin varnish, it is preferable to have the characteristic of uniformly dissolving or dispersing each component. For example, dimethylformamide, dimethylacetamide, and N-methyl- 2-pyrrolidone, dimethyl sulfide, diethylene glycol dimethyl ether, toluene, benzene, xylene, methyl ethyl ketone, tetrahydrofuran, ethyl cellosolve, ethyl cellosolve acetate, Butyl cellosolve, dioxane, cyclohexanone, and ethyl acetate. These organic solvents can be used alone or in combination of two or more. The stirring, mixing and kneading at the time of preparing the resin varnish can be performed using, for example, a mixer, an attritor, a three-roller, a ball mill, a bead mill, or a homogenizer.

作為基材膜,只要具有可耐受使有機溶媒揮發時的加熱條件的耐熱性,則並無特別限制,可列舉:聚酯膜、聚丙烯膜、聚對苯二甲酸乙二酯膜、聚醯亞胺膜、聚醚醯亞胺膜、聚醚萘二甲酸酯膜、甲基戊烯膜等。作為基材膜,並不限於包含該些膜中的一種的單層的膜,亦可為包含兩種以上的膜的多層膜。The base film is not particularly limited as long as it has heat resistance that can withstand the heating conditions when the organic solvent is volatilized. Examples include polyester film, polypropylene film, polyethylene terephthalate film, and poly Imide film, polyether imine film, polyether naphthalate film, methyl pentene film, etc. The base film is not limited to a single-layer film including one of these films, and may be a multilayer film including two or more films.

作為使有機溶媒自塗佈後的樹脂清漆中揮發時的條件,具體而言較佳為進行50℃~200℃、0.1分鐘~90分鐘的加熱。只要不對安裝後的孔隙、黏度調整等造成影響,則較佳為設為有機溶媒揮發至1.5質量%以下的條件。As the conditions for volatilizing the organic solvent from the resin varnish after coating, specifically, it is preferable to perform heating at 50°C to 200°C for 0.1 minute to 90 minutes. As long as it does not affect the voids, viscosity adjustment, etc. after mounting, it is preferable to set the conditions under which the organic solvent volatilizes to 1.5% by mass or less.

就視認性、流動性、填充性的觀點而言,本實施形態的膜狀接著劑中的膜的厚度較佳為10 μm~100 μm,更佳為20 μm~50 μm。From the viewpoints of visibility, fluidity, and filling properties, the thickness of the film in the film-like adhesive of this embodiment is preferably 10 μm to 100 μm, and more preferably 20 μm to 50 μm.

<半導體裝置> 本實施形態的半導體用接著劑可較佳地用於半導體裝置中,於半導體晶片及配線電路基板各自的連接部的電極彼此相互電性連接而成的半導體裝置、或多個半導體晶片各自的連接部的電極彼此相互電性連接而成的半導體裝置中,可尤其較佳地用於連接部的密封。以下,對使用本實施形態的半導體用接著劑的半導體裝置進行說明。半導體裝置中的連接部的電極彼此可為凸塊與配線的金屬接合、及凸塊與凸塊的金屬接合的任一種。於半導體裝置中,例如可使用經由半導體用接著劑而獲得電性連接的覆晶連接。<Semiconductor device> The adhesive for semiconductors of this embodiment can be preferably used in semiconductor devices, in which the electrodes of the respective connection portions of the semiconductor wafer and the wiring circuit board are electrically connected to each other, or the respective connection of a plurality of semiconductor wafers In a semiconductor device in which the electrodes of the part are electrically connected to each other, it can be particularly preferably used for sealing the connection part. Hereinafter, a semiconductor device using the adhesive for semiconductor of this embodiment will be described. The electrodes of the connecting portion in the semiconductor device may be either metal bonding between bumps and wiring, and metal bonding between bumps and bumps. In a semiconductor device, for example, a flip chip connection in which electrical connection is obtained through an adhesive for semiconductor can be used.

圖1的(a)、圖1的(b)為表示半導體裝置的實施形態(半導體晶片及基板的COB型的連接態樣)的示意剖面圖。如圖1的(a)所示,第一半導體裝置100具有:彼此相向的半導體晶片10及基板(配線電路基板)20、分別配置於半導體晶片10及基板20的彼此相向的面上的配線15、將半導體晶片10及基板20的配線15相互連接的連接凸塊30、以及無間隙地填充於半導體晶片10及基板20間的空隙的接著材料40。半導體晶片10及基板20藉由配線15及連接凸塊30而經覆晶連接。配線15及連接凸塊30由接著材料40密封,而與外部環境阻斷。接著材料40為本實施形態的半導體用接著劑的硬化物。1(a) and 1(b) are schematic cross-sectional views showing an embodiment of a semiconductor device (a COB-type connection of a semiconductor wafer and a substrate). As shown in FIG. 1(a), the first semiconductor device 100 has: a semiconductor wafer 10 and a substrate (wiring circuit board) 20 facing each other, and wirings 15 respectively arranged on the surfaces of the semiconductor wafer 10 and the substrate 20 facing each other , The connection bump 30 that connects the wiring 15 of the semiconductor wafer 10 and the substrate 20 to each other, and the adhesive material 40 that fills the gap between the semiconductor wafer 10 and the substrate 20 without gaps. The semiconductor chip 10 and the substrate 20 are connected via a flip chip by wiring 15 and connection bumps 30. The wiring 15 and the connection bump 30 are sealed by the adhesive material 40 and blocked from the external environment. The next material 40 is a cured product of the semiconductor adhesive of this embodiment.

如圖1的(b)所示,第二半導體裝置200具有:彼此相向的半導體晶片10及基板(配線電路基板)20、分別配置於半導體晶片10及基板20的彼此相向的面上的凸塊32、以及無間隙地填充於半導體晶片10及基板20間的空隙中的接著材料40。半導體晶片10及基板20藉由相向的凸塊32相互連接而經覆晶連接。凸塊32由接著材料40密封,而與外部環境阻斷。As shown in FIG. 1(b), the second semiconductor device 200 has: a semiconductor wafer 10 and a substrate (wiring circuit board) 20 facing each other, and bumps respectively arranged on the surfaces of the semiconductor wafer 10 and the substrate 20 facing each other 32. Adhesive material 40 filled in the gap between the semiconductor wafer 10 and the substrate 20 without gaps. The semiconductor chip 10 and the substrate 20 are connected to each other by the bumps 32 facing each other to be connected by flip chip. The bump 32 is sealed by the adhesive material 40 and blocked from the external environment.

圖2的(a)、圖2的(b)為表示半導體裝置的另一實施形態(半導體晶片彼此的COC型的連接態樣)的示意剖面圖。如圖2的(a)所示,第三半導體裝置300除了藉由配線15及連接凸塊30將兩個半導體晶片10覆晶連接的方面以外,與第一半導體裝置100相同。如圖2的(b)所示,第四半導體裝置400除了藉由凸塊32將兩個半導體晶片10覆晶連接的方面以外,與第二半導體裝置200相同。FIG. 2(a) and FIG. 2(b) are schematic cross-sectional views showing another embodiment of the semiconductor device (the COC-type connection of semiconductor wafers). As shown in (a) of FIG. 2, the third semiconductor device 300 is the same as the first semiconductor device 100 except that the two semiconductor chips 10 are flip-chip connected by wiring 15 and connection bumps 30. As shown in FIG. 2( b ), the fourth semiconductor device 400 is the same as the second semiconductor device 200 except that the two semiconductor chips 10 are flip-chip connected by bumps 32.

半導體晶片10並無特別限制,可使用:由矽、鍺等同一種類的元素所構成的元素半導體;鎵-砷、銦-磷等化合物半導體等各種半導體。The semiconductor wafer 10 is not particularly limited, and various semiconductors such as elemental semiconductors composed of the same type of elements such as silicon and germanium; compound semiconductors such as gallium-arsenic and indium-phosphorus can be used.

作為基板20,只要為配線電路基板則並無特別限制,可使用:於以玻璃環氧樹脂、聚醯亞胺樹脂、聚酯樹脂、陶瓷、環氧樹脂、雙馬來醯亞胺三嗪樹脂等作為主要成分的絕緣基板的表面,將所形成的金屬層的不需要的部位蝕刻去除而形成有配線(配線圖案)的電路基板;藉由金屬鍍敷等而於所述絕緣基板的表面形成有配線(配線圖案)的電路基板;將導電性物質印刷於所述絕緣基板的表面而形成有配線(配線圖案)的電路基板等。The substrate 20 is not particularly limited as long as it is a wiring circuit substrate. It can be used: glass epoxy resin, polyimide resin, polyester resin, ceramic, epoxy resin, bismaleimide triazine resin A circuit board with wiring (wiring pattern) formed by etching and removing unnecessary parts of the formed metal layer on the surface of the insulating substrate as the main component; formed on the surface of the insulating substrate by metal plating, etc. A circuit board with wiring (wiring pattern); a circuit board with wiring (wiring pattern) formed by printing a conductive substance on the surface of the insulating substrate, etc.

配線15、凸塊32等連接部含有金、銀、銅、焊料(主成分例如為錫-銀、錫-鉛、錫-鉍、錫-銅)、鎳、錫、鉛等作為主成分,亦可含有多種金屬。The wiring 15, bumps 32, and other connecting parts contain gold, silver, copper, solder (main components such as tin-silver, tin-lead, tin-bismuth, tin-copper), nickel, tin, lead, etc. as main components, also Can contain multiple metals.

於配線(配線圖案)的表面,亦可形成有以金、銀、銅、焊料(主成分例如為錫-銀、錫-鉛、錫-鉍、錫-銅)、錫、鎳等作為主要成分的金屬層。該金屬層可僅包含單一的成分,亦可包含多種成分。另外,亦可形成為將多個金屬層積層而成的結構。銅、焊料因價廉而通常被使用。再者,銅、焊料中包含氧化物、雜質等,因此半導體用接著劑較佳為具有助熔活性。On the surface of the wiring (wiring pattern), gold, silver, copper, solder (main components such as tin-silver, tin-lead, tin-bismuth, tin-copper), tin, nickel, etc. may also be formed as main components Metal layer. The metal layer may contain only a single component or multiple components. In addition, it may be formed into a structure in which a plurality of metal layers are laminated. Copper and solder are usually used because of their low price. Furthermore, since copper and solder contain oxides, impurities, etc., the adhesive for semiconductors preferably has flux activity.

作為被稱為凸塊的導電性突起的材質,可使用金、銀、銅、焊料(主成分例如為錫-銀、錫-鉛、錫-鉍、錫-銅)、錫、鎳等作為主要成分,可僅包含單一的成分,亦可包含多種成分。另外,亦可以製成該些金屬積層而成的結構的方式來形成。凸塊亦可形成於半導體晶片或基板。銅、焊料因價廉而通常被使用。再者,銅、焊料中包含氧化物、雜質等,因此半導體用接著劑較佳為具有助熔活性。As the material of conductive protrusions called bumps, gold, silver, copper, solder (main components such as tin-silver, tin-lead, tin-bismuth, tin-copper), tin, nickel, etc. can be used as main materials. The ingredients may include only a single ingredient or multiple ingredients. In addition, it can also be formed in a structure in which these metals are laminated. The bumps can also be formed on semiconductor wafers or substrates. Copper and solder are usually used because of their low price. Furthermore, since copper and solder contain oxides, impurities, etc., the adhesive for semiconductors preferably has flux activity.

另外,亦可將圖1的(a)、圖1的(b)或圖2的(a)、圖2的(b)所示般的半導體裝置(封裝)積層,並利用金、銀、銅、焊料(主成分例如為錫-銀、錫-鉛、錫-鉍、錫-銅)、錫、鎳等加以電性連接。例如,可如於TSV技術中所見般,使接著劑介於半導體晶片間來進行覆晶連接或積層,形成貫通半導體晶片的孔,並與圖案面的電極相連。In addition, semiconductor devices (packages) as shown in Figure 1 (a), Figure 1 (b) or Figure 2 (a), and Figure 2 (b) can also be stacked, and gold, silver, and copper can be used. , Solder (such as tin-silver, tin-lead, tin-bismuth, tin-copper), tin, nickel, etc. are electrically connected. For example, as seen in TSV technology, an adhesive can be interposed between semiconductor wafers for flip-chip connection or build-up, forming a hole penetrating the semiconductor wafer and connecting with electrodes on the pattern surface.

圖3為表示半導體裝置的另一實施形態(半導體晶片積層型的態樣(TSV))的示意剖面圖。如圖3所示,於第五半導體裝置500中,形成於中介層(interposer)50上的配線15經由連接凸塊30而與半導體晶片10的配線15連接,藉此將半導體晶片10與中介層50覆晶連接。於半導體晶片10與中介層50之間的空隙中,無間隙地填充有接著材料40。於所述半導體晶片10的與中介層50為相反側的表面上,經由配線15、連接凸塊30及接著材料40而反覆積層半導體晶片10。半導體晶片10的表背的圖案面的配線15是藉由填充於貫通半導體晶片10的內部的孔內的貫通電極34而相互連接。再者,作為貫通電極34的材質,可使用銅、鋁等。FIG. 3 is a schematic cross-sectional view showing another embodiment of the semiconductor device (a semiconductor wafer laminated type (TSV)). As shown in FIG. 3, in the fifth semiconductor device 500, the wiring 15 formed on the interposer 50 is connected to the wiring 15 of the semiconductor chip 10 via the connection bumps 30, thereby connecting the semiconductor chip 10 and the interposer 50 flip chip connections. The gap between the semiconductor wafer 10 and the interposer 50 is filled with the adhesive material 40 without any gap. On the surface of the semiconductor wafer 10 opposite to the interposer 50, the semiconductor wafer 10 is repeatedly laminated via the wiring 15, the connection bump 30 and the adhesive material 40. The wirings 15 on the pattern surface of the front and back of the semiconductor wafer 10 are connected to each other by through electrodes 34 filled in holes penetrating the inside of the semiconductor wafer 10. In addition, as the material of the through electrode 34, copper, aluminum, or the like can be used.

藉由此種TSV技術,自通常不使用的半導體晶片的背面亦可獲得訊號。進而,因於半導體晶片10內垂直穿通貫通電極34,故可縮短相向的半導體晶片10間、或半導體晶片10及中介層50間的距離,達成靈活的連接。本實施形態的半導體用接著劑可於此種TSV技術中較佳地用作相向的半導體晶片10間、或半導體晶片10及中介層50間的密封材料。With this TSV technology, signals can also be obtained from the backside of semiconductor chips that are not normally used. Furthermore, since the through electrode 34 penetrates vertically in the semiconductor wafer 10, the distance between the opposing semiconductor wafers 10 or between the semiconductor wafer 10 and the interposer 50 can be shortened, and flexible connection can be achieved. The adhesive for semiconductors of this embodiment can be preferably used as a sealing material between the opposing semiconductor wafers 10 or between the semiconductor wafer 10 and the interposer 50 in this TSV technology.

<半導體裝置的製造方法> 本實施形態的半導體裝置的製造方法是使用本實施形態的半導體用接著劑將半導體晶片及配線電路基板、或多個半導體晶片彼此連接。本實施形態的半導體裝置的製造方法例如包括:經由半導體用接著劑而將半導體晶片及配線電路基板相互連接,並且將半導體晶片及配線電路基板各自的連接部相互電性連接而獲得半導體裝置的步驟;或者經由半導體用接著劑而將多個半導體晶片相互連接,並且將多個半導體晶片各自的連接部相互電性連接而獲得半導體裝置的步驟。<Method of manufacturing semiconductor device> The manufacturing method of the semiconductor device of this embodiment uses the adhesive for semiconductors of this embodiment to connect a semiconductor wafer, a wiring circuit board, or a plurality of semiconductor wafers to each other. The manufacturing method of the semiconductor device of the present embodiment includes, for example, a step of connecting a semiconductor wafer and a wiring circuit board to each other via an adhesive for semiconductors, and electrically connecting the respective connecting portions of the semiconductor wafer and the wiring circuit board to each other to obtain a semiconductor device Or a step of connecting a plurality of semiconductor wafers to each other via an adhesive for semiconductor, and electrically connecting the respective connecting portions of the plurality of semiconductor wafers to each other to obtain a semiconductor device.

於本實施形態的半導體裝置的製造方法中,可藉由金屬接合而將連接部相互連接。即,藉由金屬接合而將半導體晶片及配線電路基板各自的連接部相互連接、或藉由金屬接合而將多個半導體晶片各自的連接部相互連接。In the manufacturing method of the semiconductor device of this embodiment, the connection portions can be connected to each other by metal bonding. That is, the respective connection portions of the semiconductor wafer and the wiring circuit board are connected to each other by metal bonding, or the respective connection portions of a plurality of semiconductor wafers are connected to each other by metal bonding.

作為本實施形態的半導體裝置的製造方法的一例,對圖4所示的第六半導體裝置600的製造方法進行說明。第六半導體裝置600中,經由接著材料40,將具有配線(銅配線)15的基板(例如玻璃環氧基板)60、與具有配線(例如銅柱(pillar)、銅桿(post))15的半導體晶片10相互連接。半導體晶片10的配線15與基板60的配線15是藉由連接凸塊(焊料凸塊)30而電性連接。於基板60的形成有配線15的表面,在連接凸塊30的形成位置以外配置有阻焊劑70。As an example of the method of manufacturing the semiconductor device of this embodiment, a method of manufacturing the sixth semiconductor device 600 shown in FIG. 4 will be described. In the sixth semiconductor device 600, a substrate (for example, a glass epoxy substrate) 60 having wiring (copper wiring) 15 and a substrate (for example, copper pillar, copper post) 15 having wiring (for example, copper pillar and post) The semiconductor wafers 10 are connected to each other. The wiring 15 of the semiconductor chip 10 and the wiring 15 of the substrate 60 are electrically connected by connecting bumps (solder bumps) 30. On the surface of the substrate 60 on which the wiring 15 is formed, a solder resist 70 is arranged outside the position where the connection bump 30 is formed.

於第六半導體裝置600的製造方法中,首先於形成有阻焊劑70的基板60上貼附半導體用接著劑(膜狀接著劑等)。貼附可藉由加熱壓製、輥層壓、真空層壓等來進行。半導體用接著劑的供給面積及厚度可根據半導體晶片10或基板60的尺寸、凸塊高度等而適當設定。可將半導體用接著劑貼附於半導體晶片10,亦可將半導體用接著劑貼附於半導體晶圓後進行切割(dicing)而單片化成半導體晶片10,藉此製作貼附有半導體用接著劑的半導體晶片10。該情況下,若為具有高透光率的半導體用接著劑,則即便覆蓋對準標記(alignment mark)亦可確保視認性,因此不僅於半導體晶圓(半導體晶片)上,而且於基板上貼附範圍亦不受限制,操作性優異。In the manufacturing method of the sixth semiconductor device 600, first, an adhesive for semiconductor (a film-like adhesive, etc.) is attached to the substrate 60 on which the solder resist 70 is formed. The attachment can be performed by heating and pressing, roll lamination, vacuum lamination and the like. The supply area and thickness of the adhesive for semiconductors can be appropriately set according to the size of the semiconductor wafer 10 or the substrate 60, the bump height, and the like. The adhesive for semiconductors can be attached to the semiconductor wafer 10, or the adhesive for semiconductors can be attached to the semiconductor wafer and then dicing to form the semiconductor wafer 10 into individual pieces, thereby making the adhesive for semiconductors attached. The semiconductor wafer 10. In this case, if it is an adhesive for semiconductors with high light transmittance, visibility can be ensured even if the alignment mark is covered, so it is not only pasted on the semiconductor wafer (semiconductor wafer) but also on the substrate The scope of attachment is not limited, and the operability is excellent.

將半導體用接著劑貼附於基板60或半導體晶片10上後,使用覆晶接合機等連接裝置對半導體晶片10的配線15上的連接凸塊30與基板60的配線15進行對位。然後,以連接凸塊30的熔點以上的溫度對半導體晶片10與基板60一邊加熱一邊按壓(於連接部中使用焊料的情況下,較佳為對焊料部分施加240℃以上),從而將半導體晶片10與基板60連接,並且使半導體用接著劑硬化,藉由包含半導體用接著劑的硬化物的接著材料40將半導體晶片10與基板60之間的空隙密封填充。連接荷重取決於凸塊數,但要考慮吸收凸塊的高度不均、控制凸塊變形量等來設定。就提高生產性的觀點而言,連接時間較佳為短時間。較佳為使焊料熔融而將氧化膜、表面的雜質等去除,於連接部形成金屬接合。After the adhesive for semiconductor is attached to the substrate 60 or the semiconductor wafer 10, the connection bumps 30 on the wiring 15 of the semiconductor wafer 10 and the wiring 15 of the substrate 60 are aligned using a connecting device such as a flip chip bonder. Then, the semiconductor wafer 10 and the substrate 60 are heated and pressed at a temperature higher than the melting point of the connecting bump 30 (in the case of using solder in the connecting part, it is preferable to apply 240°C or higher to the solder part), thereby the semiconductor wafer 10 is connected to the substrate 60, the adhesive for semiconductor is cured, and the gap between the semiconductor wafer 10 and the substrate 60 is sealed and filled with the adhesive 40 containing the cured product of the adhesive for semiconductor. The connection load depends on the number of bumps, but it should be set in consideration of absorbing the uneven height of the bumps and controlling the amount of bump deformation. From the standpoint of improving productivity, the connection time is preferably short. It is preferable to melt the solder to remove oxide films, surface impurities, etc., and to form a metal joint at the connection portion.

所謂短時間的連接時間(壓接時間),是指於連接形成(正式壓接)過程中對連接部施加240℃以上的時間(例如使用焊料時的時間)為10秒以下。連接時間較佳為5秒以下,更佳為3秒以下。The short-term connection time (crimping time) means that the time (for example, the time when solder is used) to apply 240°C or more to the connection part during the connection formation (full crimping) process is 10 seconds or less. The connection time is preferably 5 seconds or less, more preferably 3 seconds or less.

於本實施形態的半導體裝置的製造方法中,亦可於對位後進行暫時固定(經由半導體用接著劑的狀態),以回焊爐進行加熱處理,藉此使焊料凸塊熔融而將半導體晶片與基板連接,藉此製造半導體裝置。暫時固定並不顯著要求必須形成金屬接合,故與所述正式壓接相比,可為低荷重、短時間、低溫度,產生提高生產性、防止連接部的劣化等優點。於將半導體晶片與基板連接後,亦可利用烘箱等進行加熱處理而使半導體用接著劑進一步硬化。加熱溫度為半導體用接著劑進行硬化、較佳為大致完全硬化的溫度。加熱溫度及加熱時間只要適當設定即可。In the manufacturing method of the semiconductor device of this embodiment, it is also possible to temporarily fix (via the state of the semiconductor adhesive) after the alignment and heat treatment in a reflow furnace to melt the solder bumps to melt the semiconductor wafer Connect with the substrate, thereby manufacturing a semiconductor device. Temporary fixation does not significantly require the formation of metal joints. Therefore, compared with the above-mentioned formal crimping, it can be low load, short time, and low temperature, resulting in improved productivity and prevention of deterioration of the connection portion. After the semiconductor wafer and the substrate are connected, heat treatment may be performed in an oven or the like to further harden the adhesive for semiconductors. The heating temperature is a temperature at which the adhesive for semiconductors hardens, and is preferably substantially completely hardened. The heating temperature and heating time may be appropriately set.

本實施形態的半導體裝置的製造方法可為依序包括以下步驟的方法:藉由利用相向的一對暫時壓接用按壓構件夾持積層體來進行加熱及加壓,所述積層體具有半導體晶片;基板、其他半導體晶片或包含相當於其他半導體晶片的部分的半導體晶圓;以及配置於該些之間的半導體用接著劑(膜狀接著劑),且半導體晶片的連接部與基板或其他半導體晶片的連接部相向配置,藉此將基板、其他半導體晶片或半導體晶圓暫時壓接於半導體晶片的步驟(暫時壓接步驟);以及藉由金屬接合將半導體晶片的連接部與基板或其他半導體晶片的連接部電性連接的步驟(正式壓接步驟)。The manufacturing method of the semiconductor device of the present embodiment may be a method including the following steps in sequence: heating and pressing are performed by sandwiching a laminated body having a semiconductor wafer with a pair of opposing temporarily crimping pressing members. ; Substrates, other semiconductor wafers, or semiconductor wafers containing parts equivalent to other semiconductor wafers; and semiconductor adhesives (film-like adhesives) arranged between these, and the connection part of the semiconductor wafer and the substrate or other semiconductors The connection parts of the chip are arranged facing each other, thereby temporarily crimping the substrate, other semiconductor wafers or semiconductor wafers to the semiconductor chip (temporary crimping step); and metal bonding between the connection parts of the semiconductor chip and the substrate or other semiconductors The step of electrically connecting the connection part of the chip (formal crimping step).

於所述製造方法中,當暫時壓接步驟中使用的所述一對暫時壓接用按壓構件中的至少一者對積層體進行加熱及加壓時,加熱至比形成半導體晶片的連接部的表面的金屬材料的熔點、及形成基板或其他半導體晶片的連接部的表面的金屬材料的熔點低的溫度。In the manufacturing method, when at least one of the pair of pressing members for temporary pressure bonding used in the temporary pressure bonding step heats and presses the laminated body, it is heated to be higher than that of the connecting portion of the semiconductor wafer. The temperature at which the melting point of the metal material on the surface and the metal material forming the surface of the connection portion of the substrate or other semiconductor wafers are low.

另一方面,於正式壓接步驟中,積層體被加熱至形成半導體晶片的連接部的表面的金屬材料的熔點、或者形成基板或其他半導體晶片的連接部的表面的金屬材料的熔點中的至少任一熔點以上的溫度。此處,正式壓接步驟例如可藉由以下方法進行。On the other hand, in the main pressure bonding step, the laminated body is heated to at least the melting point of the metal material forming the surface of the connecting portion of the semiconductor wafer or the melting point of the metal material forming the surface of the connecting portion of the substrate or other semiconductor wafer Any temperature above the melting point. Here, the formal crimping step can be performed by the following method, for example.

(第一方法) 藉由利用與暫時壓接用按壓構件分開準備的相向的一對正式壓接用按壓構件夾持積層體來進行加熱及加壓,藉此,半導體晶片的連接部與基板或其他半導體晶片的連接部藉由金屬接合而電性連接。該情況下,當一對正式壓接用按壓構件中的至少一者對積層體進行加熱及加壓時,加熱至形成半導體晶片的連接部的表面的金屬材料的熔點、或者形成基板或其他半導體晶片的連接部分的表面的金屬材料的熔點中的至少任一熔點以上的溫度。(The first method) The laminated body is heated and pressurized by sandwiching the laminated body with a pair of facing pressing members prepared separately from the pressing member for temporary pressing, thereby connecting the connecting portion of the semiconductor chip to the substrate or other semiconductor chips The parts are electrically connected by metal bonding. In this case, when at least one of the pair of pressing members for main pressure bonding heats and presses the laminate, it is heated to the melting point of the metal material forming the surface of the connecting portion of the semiconductor wafer, or forms a substrate or other semiconductor The temperature of at least any one of the melting points of the metal material on the surface of the connection portion of the wafer.

根據所述方法,藉由使用不同的壓接用按壓構件來進行以比形成連接部的表面的金屬材料的熔點低的溫度進行暫時壓接的步驟、與以形成連接部的表面的金屬材料的熔點以上的溫度進行正式壓接的步驟,可縮短各個壓接用按壓構件的加熱及冷卻所需要的時間。因此,與利用一個壓接用按壓構件進行壓接相比,可於短時間內生產性良好地製造半導體裝置。其結果,可於短時間內製造大量高可靠性的半導體裝置。於正式壓接步驟中可成批地進行連接。於進行成批連接的情況下,在正式壓接中壓接比暫時壓接更多的多個半導體晶片,因此可使用包括大面積的壓接頭的壓接用按壓構件。若可如此般對多個半導體晶片成批地進行正式壓接來確保連接,則半導體裝置的生產性提高。According to the method, the step of temporarily crimping at a temperature lower than the melting point of the metal material forming the surface of the connecting portion is performed by using different pressing members for crimping, and the step of temporarily crimping with the metal material forming the surface of the connecting portion The step of performing the main crimping at a temperature above the melting point can shorten the time required for heating and cooling of the pressing members for crimping. Therefore, the semiconductor device can be manufactured with good productivity in a short period of time compared to crimping using one pressing member for crimping. As a result, a large number of highly reliable semiconductor devices can be manufactured in a short time. It can be connected in batches during the formal crimping step. In the case of batch connection, a plurality of semiconductor wafers are crimped in the main crimping process than temporarily crimped, so a crimping pressing member including a large area crimping joint can be used. If such a large number of semiconductor wafers can be mass-bonded to ensure the connection, the productivity of the semiconductor device will be improved.

(第二方法) 藉由利用平台以及與該平台相向的壓接頭來夾持平台上所配置的多個積層體或具有多個半導體晶片、半導體晶圓及接著劑的積層體以及以覆蓋該些的方式配置的成批連接用片,成批地對多個積層體進行加熱及加壓,藉此,將半導體晶片的連接部與基板或其他半導體晶片的連接部藉由金屬接合而電性連接。該情況下,平台及壓接頭中的至少一者被加熱至形成半導體晶片的連接部的表面的金屬材料的熔點、或者形成基板或另一半導體晶片的連接部的表面的金屬材料的熔點中的至少任一熔點以上的溫度。(The second method) By using a platform and a pressure joint facing the platform to clamp a plurality of laminated bodies arranged on the platform or a laminated body having a plurality of semiconductor wafers, semiconductor wafers, and adhesives, and a laminated body arranged in such a way as to cover these The batch connection sheet heats and presses a plurality of laminates in batches, thereby electrically connecting the connection parts of the semiconductor chip and the connection parts of the substrate or other semiconductor chips by metal bonding. In this case, at least one of the platform and the pressure joint is heated to the melting point of the metal material forming the surface of the connecting portion of the semiconductor wafer, or the melting point of the metal material forming the surface of the connecting portion of the substrate or another semiconductor wafer. At least any temperature above the melting point.

根據所述方法,於對多個半導體晶片與多個基板、多個其他半導體晶片或半導體晶圓成批地進行正式壓接的情況下,可減少連接不良的半導體裝置的比例。According to the method, when a plurality of semiconductor wafers and a plurality of substrates, a plurality of other semiconductor wafers, or semiconductor wafers are subjected to formal crimping in batches, the proportion of semiconductor devices with poor connections can be reduced.

成批連接用片的原料並無特別限定,例如可列舉:聚四氟乙烯樹脂、聚醯亞胺樹脂、苯氧基樹脂、環氧樹脂、聚醯胺樹脂、聚碳二亞胺樹脂、氰酸酯樹脂、丙烯酸樹脂、聚酯樹脂、聚乙烯樹脂、聚醚碸樹脂、聚醚醯亞胺樹脂、聚乙烯基縮醛樹脂、胺基甲酸酯樹脂、及丙烯酸系橡膠。就耐熱性及膜形成性優異的觀點而言,成批連接用片可為包含選自聚四氟乙烯樹脂、聚醯亞胺樹脂、環氧樹脂、苯氧基樹脂、丙烯酸樹脂、丙烯酸系橡膠、氰酸酯樹脂、及聚碳二亞胺樹脂中的至少一種樹脂的片。就耐熱性及膜形成性特別優異的觀點而言,成批連接用片的樹脂可為包含選自聚四氟乙烯樹脂、聚醯亞胺樹脂、苯氧基樹脂、丙烯酸樹脂及丙烯酸系橡膠中的至少一種樹脂的片材。該些樹脂可單獨使用一種或組合使用兩種以上。The raw material of the batch connection sheet is not particularly limited, and examples include polytetrafluoroethylene resin, polyimide resin, phenoxy resin, epoxy resin, polyamide resin, polycarbodiimide resin, and cyanide resin. Ester resins, acrylic resins, polyester resins, polyethylene resins, polyether resins, polyether imide resins, polyvinyl acetal resins, urethane resins, and acrylic rubbers. From the viewpoint of excellent heat resistance and film formability, the sheet for mass connection may be selected from polytetrafluoroethylene resin, polyimide resin, epoxy resin, phenoxy resin, acrylic resin, and acrylic rubber , Cyanate resin, and polycarbodiimide resin at least one resin sheet. From the viewpoint of particularly excellent heat resistance and film formability, the resin for the bulk connection sheet may be selected from polytetrafluoroethylene resin, polyimide resin, phenoxy resin, acrylic resin and acrylic rubber Of at least one resin sheet. These resins can be used individually by 1 type or in combination of 2 or more types.

(第三方法) 於加熱爐內或加熱板上,將積層體加熱至形成半導體晶片的連接部的表面的金屬材料的熔點、或者形成基板或其他半導體晶片的連接部的表面的金屬材料的熔點中的至少任一熔點以上的溫度。(The third method) In the heating furnace or on the heating plate, the laminate is heated to at least any one of the melting point of the metal material forming the surface of the connecting portion of the semiconductor wafer or the melting point of the metal material forming the surface of the connecting portion of the substrate or other semiconductor wafer The temperature above the melting point.

於所述方法的情況下,藉由分開進行暫時壓接步驟與正式壓接步驟,亦可縮短暫時壓接用按壓構件的加熱及冷卻所需要的時間。因此,與利用一個壓接用按壓構件進行壓接相比,可於短時間內生產性良好地製造半導體裝置。其結果,可於短時間內製造大量的高可靠性的半導體裝置。另外,於所述方法中,亦可於加熱爐內或加熱板上對多個積層體成批地進行加熱。藉此,可以更高的生產性製造半導體裝置。In the case of the above method, by separately performing the temporary crimping step and the full crimping step, the time required for heating and cooling the pressing member for temporary crimping can also be shortened. Therefore, the semiconductor device can be manufactured with good productivity in a short period of time compared to crimping using one pressing member for crimping. As a result, a large number of highly reliable semiconductor devices can be manufactured in a short time. In addition, in the above method, a plurality of laminates may be heated in batches in a heating furnace or on a hot plate. Thereby, semiconductor devices can be manufactured with higher productivity.

於此種分開進行暫時壓接步驟與正式壓接步驟的製造方法中,於對多個積層體進行暫時壓接之後,可對經暫時壓接的多個積層體成批地進行正式壓接,但此時,要求多個積層體中的例如最先經暫時壓接者與最後經暫時壓接者於正式壓接後的品質中不產生偏差。即,所述最先經暫時壓接者與最後經暫時壓接者相比,於暫時壓接狀態下保持的時間長,因此要求所使用的半導體用接著劑自暫時壓接步驟的開始至結束為止不易產生黏度增加。本實施形態的半導體用接著劑(膜狀接著劑)可抑制經時的黏度增加,因此可滿足所述要求,從而可較佳地用於所述製造方法。 [實施例]In such a manufacturing method in which the temporary crimping step and the main crimping step are separately performed, after the plurality of laminated bodies are temporarily crimped, the plurality of temporarily crimped laminated bodies can be subjected to mass crimping. However, in this case, it is required that, among the plurality of laminates, for example, the first temporary crimping and the last temporary crimping do not cause deviation in the quality after the formal crimping. That is, the first temporarily crimped person has a longer time in the temporarily crimped state than the last temporarily crimped person. Therefore, the semiconductor adhesive used is required to be used from the beginning to the end of the temporary crimping step It is difficult to increase the viscosity so far. The adhesive for semiconductors (film-like adhesive) of the present embodiment can suppress the increase in viscosity over time, and therefore can satisfy the above-mentioned requirements, and can be preferably used in the above-mentioned manufacturing method. [Example]

以下,列舉實施例對本揭示進一步進行具體說明。但本揭示並不限定於該些實施例。Hereinafter, the present disclosure will be further described in detail with examples. However, the present disclosure is not limited to these embodiments.

各實施例及比較例中使用的化合物如下所述。 (a)無機填料 ・環氧表面處理奈米二氧化矽填料(實施了具有縮水甘油基的表面處理的無機填料,雅都瑪(Admatechs)股份有限公司製造,商品名「50 nm SE-AH1」,平均粒徑:約50 nm,以下稱為「SE奈米二氧化矽」) ・甲基丙烯酸表面處理奈米二氧化矽填料(雅都瑪(Admatechs)股份有限公司製造,商品名「50 nm YA050C-HGF」,平均粒徑:約50 nm,以下稱為「YA奈米二氧化矽」)The compounds used in the respective examples and comparative examples are as follows. (A) Inorganic filler ・Epoxy surface-treated nano-silica filler (inorganic filler with glycidyl-based surface treatment, manufactured by Admatechs Co., Ltd., brand name "50 nm SE-AH1", average particle size: About 50 nm, hereinafter referred to as "SE Nano Silica") ・Methacrylic acid surface-treated nano-silica filler (manufactured by Admatechs Co., Ltd., trade name "50 nm YA050C-HGF", average particle size: about 50 nm, hereinafter referred to as "YA nano two Silica")

(b)環氧樹脂 ・含三苯酚甲烷骨架的多官能固體環氧樹脂(三菱化學股份有限公司製造,商品名「EP1032H60」,以下稱為「EP1032」) ・柔軟性環氧樹脂(三菱化學股份有限公司製造,商品名「YL7175」,以下稱為「YL7175」)(B) Epoxy resin ・Multifunctional solid epoxy resin containing triphenolmethane skeleton (manufactured by Mitsubishi Chemical Corporation, trade name "EP1032H60", hereinafter referred to as "EP1032") ・Flexible epoxy resin (manufactured by Mitsubishi Chemical Corporation, trade name "YL7175", hereinafter referred to as "YL7175")

(c)硬化劑 ・2,4-二胺基-6-[2'-甲基咪唑-(1')]-乙基-均三嗪異三聚氰酸加成物(四國化成工業股份有限公司製造,商品名「2MAOK-PW」,以下稱為「2MAOK」)(C) Hardener ・2,4-Diamino-6-[2'-methylimidazole-(1')]-ethyl-s-triazine isocyanuric acid adduct (manufactured by Shikoku Chemical Industry Co., Ltd., product Name "2MAOK-PW", hereafter referred to as "2MAOK")

(d)重量平均分子量10000以上的高分子量成分 ・丙烯酸樹脂(可樂麗(Kuraray)股份有限公司製造,商品名「可樂麗緹(Kurarity)LA4285」,Mw/Mn=1.28,重量平均分子量Mw:80000,以下稱為「LA4285」)(D) High molecular weight components with a weight average molecular weight of 10,000 or more ・Acrylic resin (manufactured by Kuraray Co., Ltd., trade name "Kurarity LA4285", Mw/Mn=1.28, weight average molecular weight Mw: 80000, hereafter referred to as "LA4285")

(e)助熔劑 ・戊二酸(日本西格瑪奧德里奇(Sigma Aldrich)有限責任公司製造,熔點:約97℃)(E) Flux ・Glutaric acid (manufactured by Sigma Aldrich Co., Ltd., melting point: about 97°C)

<膜狀接著劑的製作> (實施例1) 裝入環氧樹脂「EP1032」12.4 g、環氧樹脂「YL7175」0.72 g、硬化劑「2MAOK」0.9 g、戊二酸1.2 g、無機填料「SE奈米二氧化矽」33.9 g、丙烯酸樹脂「LA4285」6.0 g、及環己酮(使樹脂清漆中的固體成分量成為49質量%的量),加入與固體成分為相同質量的直徑1.0 mm的氧化鋯珠粒,利用珠磨機(日本飛馳(Fritsch)股份有限公司製造,行星式微粉碎機P-7)攪拌30分鐘。其後,藉由過濾來去除用於攪拌的氧化鋯珠粒,獲得樹脂清漆。<Production of film adhesive> (Example 1) Filled with 12.4 g epoxy resin "EP1032", 0.72 g epoxy resin "YL7175", 0.9 g hardener "2MAOK", 1.2 g glutaric acid, 33.9 g inorganic filler "SE nanosilica", acrylic resin " LA4285" 6.0 g, and cyclohexanone (the amount of solid content in the resin varnish is 49% by mass), add zirconia beads with the same mass as the solid content of 1.0 mm in diameter, and use a bead mill (Japan Feichi (Fritsch) Co., Ltd., planetary micro pulverizer P-7) Stir for 30 minutes After that, the zirconia beads used for stirring were removed by filtration to obtain a resin varnish.

利用小型精密塗敷裝置(廉井精機股份有限公司製造)將所獲得的樹脂清漆塗敷於基材膜(帝人杜邦膜股份有限公司製造,商品名「普雷克斯(Purex)A54」)上,利用潔淨烘箱(愛斯佩克(ESPEC)股份有限公司製造)對所塗敷的樹脂清漆進行乾燥(100℃/5分鐘),獲得膜狀接著劑。以厚度成為0.02 mm的方式製作。Coating the obtained resin varnish on the substrate film (manufactured by Teijin DuPont Film Co., Ltd., trade name "Purex (Purex) A54") using a small precision coating device (manufactured by Lianjing Seiki Co., Ltd.) , Use a clean oven (manufactured by ESPEC Co., Ltd.) to dry the applied resin varnish (100°C/5 minutes) to obtain a film adhesive. It is made so that the thickness becomes 0.02 mm.

(實施例2) 將無機填料「SE奈米二氧化矽」減少至17 g,並加入無機填料「YA奈米二氧化矽」17 g,除此以外,與實施例1同樣地進行而製作膜狀接著劑。(Example 2) Except that the inorganic filler "SE nanosilica" was reduced to 17 g, and 17 g of the inorganic filler "YA nanosilica" was added, the same procedure as in Example 1 was carried out to prepare a film-like adhesive.

(比較例1) 去除無機填料「SE奈米二氧化矽」,並加入無機填料「YA奈米二氧化矽」33.9 g,除此以外,與實施例1同樣地進行而製作膜狀接著劑。(Comparative example 1) Except that the inorganic filler "SE nanosilica" was removed, and 33.9 g of the inorganic filler "YA nanosilica" was added, the same procedure as in Example 1 was carried out to prepare a film-like adhesive.

表1中匯總表示實施例1~實施例2及比較例1的配方(單位:g)。Table 1 collectively shows the formulations (unit: g) of Examples 1 to 2 and Comparative Example 1.

<評價> 以下示出實施例及比較例中所獲得的膜狀接著劑的評價方法。<Evaluation> The evaluation method of the film adhesive obtained in the Example and the comparative example is shown below.

(1)剪切黏度測定樣品的製作 利用桌上型層壓機(拉米股份有限公司(Lami corporation)製造,商品名「熱狗(HOTDOG) GK-13DX」),將所製作的膜狀接著劑層壓(積層)多張至總厚成為0.4 mm(400 μm)為止,並切取縱7.3 mm、橫7.3 mm尺寸而獲得測定樣品。(1) Preparation of samples for shear viscosity measurement Use a desktop laminator (manufactured by Lami corporation, trade name "HOTDOG GK-13DX") to laminate (laminate) multiple sheets of the film-like adhesive to the total thickness It is 0.4 mm (400 μm), and cut out a size of 7.3 mm in length and 7.3 mm in width to obtain a measurement sample.

剪切黏度的測定 利用動態剪切黏彈性測定裝置(日本TA儀器(TA Instruments Japan)股份有限公司製造,商品名「ARES-G2」),測定所獲得的測定樣品的剪切黏度。在昇溫速度10℃/分鐘、測定溫度範圍30℃~145℃、頻率10 Hz的測定條件下進行,讀取80℃下的黏度值。藉由同樣的方法,對在室溫(23℃、50%RH)下放置4週後的測定樣品進行剪切黏度的測定。將室溫放置前後的剪切黏度的測定結果、及室溫放置前後的黏度增加率示於表2。Shear viscosity determination The shear viscosity of the obtained measurement sample was measured using a dynamic shear viscoelasticity measuring device (manufactured by TA Instruments Japan Co., Ltd., trade name "ARES-G2"). The temperature was increased at a rate of 10°C/min, the measurement temperature range was 30°C to 145°C, and the frequency was 10 Hz. The viscosity value at 80°C was read. In the same way, the shear viscosity of the sample was measured after being placed at room temperature (23°C, 50%RH) for 4 weeks. Table 2 shows the measurement results of the shear viscosity before and after room temperature storage, and the viscosity increase rate before and after room temperature storage.

[表1]   實施例1 實施例2 比較例1 (a)填料 SE奈米二氧化矽 33.9 17 - YA奈米二氧化矽 - 17 33.9 (b)環氧樹脂 EP1032 12.4 12.4 12.4 YL7175 0.72 0.72 0.72 (c)硬化劑 2MAOK 0.9 0.9 0.9 (d)高分子量成分 LA4285 6.0 6.0 6.0 (e)助熔劑 戊二酸 1.2 1.2 1.2 [Table 1] Example 1 Example 2 Comparative example 1 (A) Filling SE Nano Silica 33.9 17 - YA Nano Silica - 17 33.9 (B) Epoxy resin EP1032 12.4 12.4 12.4 YL7175 0.72 0.72 0.72 (C) Hardener 2MAOK 0.9 0.9 0.9 (D) High molecular weight components LA4285 6.0 6.0 6.0 (E) Flux Glutaric acid 1.2 1.2 1.2

[表2]   實施例1 實施例2 比較例1 室溫放置前黏度 (Pa·s) 8579 11858 9951 室溫放置後黏度 (Pa·s) 9950 12928 17976 黏度增加率(%) 16 9 81 [Table 2] Example 1 Example 2 Comparative example 1 Viscosity before storage at room temperature (Pa·s) 8579 11858 9951 Viscosity after storage at room temperature (Pa·s) 9950 12928 17,976 Viscosity increase rate (%) 16 9 81

根據表2的評價結果,確認到於實施了具有縮水甘油基的表面處理的無機填料佔無機填料整體的50質量%以上的實施例1及實施例2的膜狀接著劑中,室溫放置前後的黏度增加率為20%以下,經時的黏度增加受到了抑制。該些實施例1及實施例2的膜狀接著劑由於抑制了經時的黏度增加,故不易隨時間經過而發生半導體裝置組裝時的安裝性劣化。另一方面,可知於實施了具有縮水甘油基的表面處理的無機填料小於無機填料整體的50質量%的比較例1的膜狀接著劑中,室溫放置前後的黏度增加率為80%以上,黏度容易隨時間經過而增加。According to the evaluation results in Table 2, it was confirmed that in the film-like adhesives of Examples 1 and 2 in which the inorganic filler having a glycidyl group surface treatment accounted for more than 50% by mass of the entire inorganic filler, before and after being left at room temperature The increase rate of the viscosity is less than 20%, and the increase in viscosity over time is suppressed. Since the film-like adhesives of Examples 1 and 2 suppress the increase in viscosity over time, it is unlikely that the deterioration of the mountability during the assembly of the semiconductor device will occur over time. On the other hand, it can be seen that in the film-like adhesive of Comparative Example 1 in which the inorganic filler subjected to the surface treatment with glycidyl group is less than 50% by mass of the entire inorganic filler, the viscosity increase rate before and after being left at room temperature is 80% or more. The viscosity tends to increase over time.

10:半導體晶片 15:配線 20、60:基板 30:連接凸塊 32:凸塊 34:貫通電極 40:接著材料 50:中介層 70:阻焊劑 100:半導體裝置/第一半導體裝置 200:半導體裝置/第二半導體裝置 300:半導體裝置/第三半導體裝置 400:半導體裝置/第四半導體裝置 500:半導體裝置/第五半導體裝置 600:半導體裝置/第六半導體裝置10: Semiconductor wafer 15: Wiring 20, 60: substrate 30: Connection bump 32: bump 34: Through electrode 40: Adhesive materials 50: Intermediary layer 70: Solder resist 100: semiconductor device/first semiconductor device 200: semiconductor device/second semiconductor device 300: semiconductor device / third semiconductor device 400: semiconductor device / fourth semiconductor device 500: semiconductor device / fifth semiconductor device 600: Semiconductor device/Sixth semiconductor device

圖1的(a)、圖1的(b)為表示本揭示的半導體裝置的一實施形態的示意剖面圖。 圖2的(a)、圖2的(b)為表示本揭示的半導體裝置的另一實施形態的示意剖面圖。 圖3為表示本揭示的半導體裝置的另一實施形態的示意剖面圖。 圖4為表示本揭示的半導體裝置的另一實施形態的示意剖面圖。1(a) and 1(b) are schematic cross-sectional views showing one embodiment of the semiconductor device of the present disclosure. 2(a) and 2(b) are schematic cross-sectional views showing another embodiment of the semiconductor device of the present disclosure. 3 is a schematic cross-sectional view showing another embodiment of the semiconductor device of the present disclosure. 4 is a schematic cross-sectional view showing another embodiment of the semiconductor device of the present disclosure.

10:半導體晶片 10: Semiconductor wafer

15:配線 15: Wiring

20:基板 20: substrate

30:連接凸塊 30: Connection bump

32:凸塊 32: bump

40:接著材料 40: Adhesive materials

100:半導體裝置/第一半導體裝置 100: semiconductor device/first semiconductor device

200:半導體裝置/第二半導體裝置 200: semiconductor device/second semiconductor device

Claims (6)

一種半導體用接著劑,含有(a)無機填料,以所述(a)無機填料總量為基準,所述(a)無機填料包含50質量%以上的實施了具有縮水甘油基的表面處理的無機填料。An adhesive for semiconductors, which contains (a) an inorganic filler, based on the total amount of the (a) inorganic filler, and the (a) inorganic filler contains 50% by mass or more of an inorganic surface-treated with a glycidyl group filler. 如申請專利範圍第1項所述的半導體用接著劑,更含有(b)環氧樹脂、(c)硬化劑、及(d)重量平均分子量10000以上的高分子量成分。The adhesive for semiconductors as described in item 1 of the scope of patent application further contains (b) epoxy resin, (c) hardener, and (d) high molecular weight components with a weight average molecular weight of 10,000 or more. 如申請專利範圍第1項或第2項所述的半導體用接著劑,更含有(e)助熔劑。The adhesive for semiconductors as described in item 1 or item 2 of the scope of patent application further contains (e) flux. 如申請專利範圍第1項至第3項中任一項所述的半導體用接著劑,其為膜狀。The adhesive for semiconductors as described in any one of items 1 to 3 of the scope of patent application is in the form of a film. 一種半導體裝置的製造方法,所述半導體裝置是半導體晶片及配線電路基板各自的連接部相互電性連接而成的半導體裝置、或者是多個半導體晶片各自的連接部相互電性連接而成的半導體裝置,所述半導體裝置的製造方法包括: 使用如申請專利範圍第1項至第4項中任一項所述的半導體用接著劑將所述連接部的至少一部分密封的步驟。A method of manufacturing a semiconductor device, wherein the semiconductor device is a semiconductor device in which the respective connecting portions of a semiconductor wafer and a wiring circuit board are electrically connected to each other, or a semiconductor device in which the respective connecting portions of a plurality of semiconductor wafers are electrically connected to each other Device, the manufacturing method of the semiconductor device includes: The step of sealing at least a part of the connection part using the adhesive for semiconductors as described in any one of the first to fourth claims. 一種半導體裝置,包括: 半導體晶片及配線電路基板各自的連接部相互電性連接而成的連接結構、或者多個半導體晶片各自的連接部相互電性連接而成的連接結構;以及 將所述連接部的至少一部分密封的接著材料, 所述接著材料包含如申請專利範圍第1項至第4項中任一項所述的半導體用接著劑的硬化物。A semiconductor device including: A connection structure in which the respective connection portions of a semiconductor chip and a printed circuit board are electrically connected to each other, or a connection structure in which the respective connection portions of a plurality of semiconductor chips are electrically connected to each other; and An adhesive material that seals at least a part of the connecting portion, The adhesive material includes the cured product of the adhesive for semiconductors as described in any one of items 1 to 4 in the scope of patent application.
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