TW202032582A - Transparent conductive thin film laminate in which the generation of curls and outgases can be suppressed - Google Patents
Transparent conductive thin film laminate in which the generation of curls and outgases can be suppressed Download PDFInfo
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Abstract
Description
本發明涉及透明導電性薄膜積層體。The present invention relates to a transparent conductive thin film laminate.
觸控面板等中所用透明導電性薄膜在實際使用時會暫時黏接載體薄膜而形成積層體,並將該積層體供於製造、運輸、保管等。但是,以以往的透明導電性薄膜積層體來說,有時會在加熱步驟中發生捲曲,從而製造效率變不充分。The transparent conductive film used in touch panels and the like temporarily adheres the carrier film to form a laminate during actual use, and the laminate is used for manufacturing, transportation, storage, etc. However, in the case of the conventional transparent conductive thin film laminate, curling may occur in the heating step, and the production efficiency may become insufficient.
先前現有技術文獻 專利文獻 專利文獻1:日本特開2017-190406號公報Previous prior art literature Patent literature Patent Document 1: Japanese Patent Application Publication No. 2017-190406
發明欲解決之課題Problems to be solved by the invention
本發明是為了解決上述以往的問題而作出,其目的在於提供捲曲及逸氣(outgas)的產生經抑制的透明導電性薄膜積層體。 用於解決課題之手段The present invention was made in order to solve the above-mentioned conventional problems, and its object is to provide a transparent conductive thin film laminate in which the generation of curl and outgas is suppressed. Means to solve the problem
本發明實施形態中的透明導電性薄膜積層體包含:導電性薄膜,其包含樹脂薄膜與導電膜;及載體薄膜,其具有包含聚酯系樹脂的基底薄膜與配置於該基底薄膜之一側的黏著劑層,且透過該黏著劑層以可剝離之狀態暫時黏接於該導電性薄膜;該載體薄膜積層於該導電性薄膜之與導電膜相反之側;該基底薄膜的玻璃轉移溫度(Tg)為150℃以上,在145℃下的尺寸收縮率在第1方向及與該第1方向正交的第2方向上分別為0.2%以下,且MIT次數為500次以上。 於一實施形態中,上述聚酯系樹脂包含(A)酸成分與(B)醇成分的聚合物,該(A)成分包含(A1)單環式芳香族多元羧酸成分、(A2)多環式芳香族多元羧酸成分與(A3)芴系多元羧酸成分,該(B)成分包含(B1)脂肪族多元醇成分與(B2)芴系多元醇成分;相對於該(A)成分的總量,該(A1)成分的含有率為5mol%以上且小於30mol%,該(A3)成分的含有率為5mol%以上且50mol%以下;該(B2)成分不含實質量的9,9-雙(芳基-羥基(聚)烷氧基芳基)芴成分。 一實施形態中,上述(B2)成分包含在9位導入有2個具有羥基的取代基之第1芴成分。 一實施形態中,上述(B1)成分包含1,2-丙二醇成分,上述(B2)成分包含9,9-雙[4-(2-羥基乙氧基)苯基]芴成分。 一實施形態中,上述(A3)成分包含在9位導入有2個具有羧基及/或酯基的取代基之第2芴成分。 一實施形態中,上述(A1)成分包含對苯二甲酸成分,上述(A2)成分包含2,6-萘二羧酸成分,上述(A3)成分包含9,9-雙(羧基乙基)芴成分。 一實施形態中,上述載體薄膜的厚度為15μm~100μm。 發明效果The transparent conductive film laminate in the embodiment of the present invention includes: a conductive film including a resin film and a conductive film; and a carrier film having a base film including a polyester resin and a base film disposed on one side of the base film The adhesive layer is temporarily adhered to the conductive film in a peelable state through the adhesive layer; the carrier film is laminated on the side of the conductive film opposite to the conductive film; the glass transition temperature of the base film (Tg ) Is 150°C or higher, the dimensional shrinkage rate at 145°C is 0.2% or less in the first direction and the second direction orthogonal to the first direction, respectively, and the number of MITs is 500 times or more. In one embodiment, the polyester resin includes a polymer of (A) an acid component and (B) an alcohol component, and the (A) component includes (A1) a monocyclic aromatic polycarboxylic acid component, and (A2) A cyclic aromatic polycarboxylic acid component and (A3) a fluorene-based polycarboxylic acid component, and the (B) component includes (B1) an aliphatic polyol component and (B2) a fluorene-based polyol component; relative to the (A) component The content of the (A1) component is 5 mol% or more and less than 30 mol%, the content of the (A3) component is 5 mol% or more and 50 mol% or less; the (B2) component does not contain the actual amount of 9, 9-bis(aryl-hydroxy(poly)alkoxyaryl)fluorene component. In one embodiment, the above-mentioned (B2) component includes a first fluorene component in which two substituents having a hydroxyl group are introduced at the 9 position. In one embodiment, the component (B1) contains a 1,2-propanediol component, and the component (B2) contains a 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene component. In one embodiment, the above-mentioned (A3) component includes a second fluorene component in which two substituents having a carboxyl group and/or an ester group are introduced at the 9 position. In one embodiment, the component (A1) contains a terephthalic acid component, the component (A2) contains a 2,6-naphthalenedicarboxylic acid component, and the component (A3) contains 9,9-bis(carboxyethyl)fluorene ingredient. In one embodiment, the thickness of the carrier film is 15 μm to 100 μm. Invention effect
根據本發明實施形態,在具有透明導電性薄膜與載體薄膜的透明導電性薄膜積層體中,藉由使用包含預定聚酯系樹脂、尺寸收縮率在第1方向及與該第1方向正交的第2方向上皆小且MIT次數為500次以上的基底薄膜,可獲得捲曲及逸氣的產生經抑制的透明導電性薄膜積層體。According to an embodiment of the present invention, in a transparent conductive film laminate having a transparent conductive film and a carrier film, by using a predetermined polyester-based resin, the dimensional shrinkage ratio is in the first direction and orthogonal to the first direction. A base film with a small number of MITs of 500 times or more in the second direction can provide a transparent conductive film laminate with suppressed curling and outgassing.
以下,對本發明的較佳實施形態進行說明,但本發明不限定於該等實施方式。Hereinafter, preferred embodiments of the present invention will be described, but the present invention is not limited to these embodiments.
A.透明導電性薄膜積層體
圖1為本發明一實施形態的透明導電性薄膜積層體的概略截面圖。圖示例的透明導電性薄膜積層體100具有透明導電性薄膜10與載體薄膜20。透明導電性薄膜10代表上具有樹脂薄膜14與導電層11。載體薄膜20代表上具有基底薄膜22與黏著劑層21,並透過黏著劑層21以可剝離之狀態暫時黏接於透明導電性薄膜10。載體薄膜根據需要亦可具有抗黏結硬塗(ABHC)層23。A. Transparent conductive film laminate
Fig. 1 is a schematic cross-sectional view of a transparent conductive thin film laminate according to an embodiment of the present invention. The transparent
本發明實施形態中,基底薄膜22的玻璃轉移溫度(Tg)為150℃以上,宜為155℃以上。並且,基底薄膜22在145℃下的尺寸收縮率在第1方向及與該第1方向正交的第2方向上分別為0.2%以下。該第1方向例如與後述的製造方法中的MD方向對應,該第2方向例如與TD方向對應。並且,基底薄膜22的MIT次數為500次以上。只要該基底薄膜22的玻璃轉移溫度(Tg)、在145°下的尺寸收縮率及MIT次數為所述範圍,便可獲得捲曲及逸氣的產生經抑制的透明導電性薄膜積層體。並且,基底薄膜22的耐折次數宜為100次以上。In the embodiment of the present invention, the glass transition temperature (Tg) of the
載體薄膜20的厚度宜為15μm~100μm,更宜為15μm~80μm,且15μm~60μm更佳。只要載體薄膜的厚度為所述範圍,便可獲得捲曲及逸氣的產生經抑制的透明導電性薄膜積層體。此外,載體薄膜的厚度是指將基底薄膜、黏著劑層及根據需要的抗黏結硬塗(ABHC)層積層時的總厚度。The thickness of the
B.透明導電性薄膜
本發明實施形態的透明導電性薄膜10包含樹脂薄膜14與導電層11。導電層代表上在樹脂薄膜的視辨側表面形成。透明導電性薄膜根據需要亦可具有折射率匹配(index matching)(IM)層12、硬塗(HC)層13及/或抗黏結硬塗(ABHC)層15。B. Transparent conductive film
The transparent
(樹脂薄膜) 樹脂薄膜可由任意適當的樹脂構成。作為構成樹脂薄膜的樹脂,例如可列舉出環烯烴系樹脂(COP)、聚酯系樹脂。環烯烴系樹脂(COP)的詳細情況例如記載於日本特開2016-107503號公報。本說明書中援引該公報的記載作為參考。(Resin film) The resin film can be made of any appropriate resin. Examples of the resin constituting the resin film include cycloolefin resin (COP) and polyester resin. The details of the cycloolefin resin (COP) are described in, for example, JP 2016-107503 A. In this specification, the description of the publication is cited as a reference.
樹脂薄膜的厚度宜為10μm~80μm,更宜為10μm~60μm,且以10μm~40μm更佳。The thickness of the resin film is preferably 10 μm to 80 μm, more preferably 10 μm to 60 μm, and more preferably 10 μm to 40 μm.
(導電層) 導電層代表上為透明導電層。導電層的全光線透射率宜為80%以上,更宜為85%以上,且以90%以上更佳。(Conductive layer) The conductive layer represents a transparent conductive layer. The total light transmittance of the conductive layer is preferably 80% or more, more preferably 85% or more, and more preferably 90% or more.
導電層的密度宜為1.0g/cm3 ~10.5g/cm3 ,更宜為1.3g/cm3 ~8.0g/cm3 。The density of the conductive layer is preferably 1.0 g/cm 3 to 10.5 g/cm 3 , and more preferably 1.3 g/cm 3 to 8.0 g/cm 3 .
導電層的表面電阻值宜為0.1Ω/□~1000Ω/□,更宜為0.5Ω/□~500Ω/□,且以1Ω/□~250Ω/□更佳。The surface resistance of the conductive layer should be 0.1Ω/□~1000Ω/□, more preferably 0.5Ω/□~500Ω/□, and more preferably 1Ω/□~250Ω/□.
作為導電層的代表例,可列舉出包含金屬氧化物的導電層。作為金屬氧化物,例如可列舉出氧化銦、氧化錫、氧化鋅、銦-錫複合氧化物、錫-銻複合氧化物、鋅-鋁複合氧化物、銦-鋅複合氧化物。其中宜為銦-錫複合氧化物(ITO)。As a representative example of the conductive layer, a conductive layer containing a metal oxide can be cited. Examples of metal oxides include indium oxide, tin oxide, zinc oxide, indium-tin composite oxide, tin-antimony composite oxide, zinc-aluminum composite oxide, and indium-zinc composite oxide. Among them, indium-tin composite oxide (ITO) is preferred.
導電層的厚度宜為0.01μm~0.06μm,更宜為0.01μm~0.045μm。只要為所述範圍,便可獲得導電性及透光性優異的導電層。The thickness of the conductive layer is preferably 0.01 μm to 0.06 μm, more preferably 0.01 μm to 0.045 μm. As long as it is in the above range, a conductive layer excellent in conductivity and light transmittance can be obtained.
導電層代表上可藉由濺鍍在樹脂薄膜的表面而形成。The conductive layer can be formed by sputtering on the surface of the resin film.
(折射率匹配(IM)層) IM層可以在導電層之一側的面形成。關於IM層,可以採用業界周知的構成,因此省略詳細的說明。(Index matching (IM) layer) The IM layer can be formed on one side of the conductive layer. Regarding the IM layer, a well-known structure in the industry can be adopted, so detailed description is omitted.
(硬塗(HC)層) HC層可形成於上述IM層與樹脂薄膜之間。關於HC層,可以採用業界周知的構成,因此省略詳細的說明。(Hard coating (HC) layer) The HC layer may be formed between the IM layer and the resin film. Regarding the HC layer, a structure well-known in the industry can be adopted, so detailed description is omitted.
(抗黏結硬塗(ABHC)層) ABHC層可形成在樹脂薄膜中與HC層相反之側的面。ABHC層的詳細情況例如記載於日本特開2016-107503號公報。本說明書中援引該公報的記載作為參考。(Anti-adhesive hard coating (ABHC) layer) The ABHC layer may be formed on the surface of the resin film on the opposite side to the HC layer. The details of the ABHC layer are described in, for example, JP 2016-107503 A. In this specification, the description of the publication is cited as a reference.
C.載體薄膜
載體薄膜20包含黏著劑層21與基底薄膜22。載體薄膜20根據需要可具有抗黏結硬塗(ABHC)層23。C. Carrier film
The
(基底薄膜) 本發明實施形態的基底薄膜由包含聚酯系樹脂的薄膜構成。聚酯系樹脂代表上包含(A)酸成分與(B)醇成分的聚合物。(A)成分包含(A1)單環式芳香族多元羧酸成分、(A2)多環式芳香族多元羧酸成分與(A3)芴系多元羧酸成分。(B)成分包含(B1)脂肪族多元醇成分與(B2)芴系多元醇成分。代表上,相對於(A)成分的總量,(A1)成分的含有率為5mol%以上且小於30mol%,(A3)成分的含有率為5mol%以上且50mol%以下。(B2)成分代表上不含實質量的9,9-雙(芳基-羥基(聚)烷氧基芳基)芴成分。(Base film) The base film of the embodiment of the present invention is composed of a film containing a polyester resin. The polyester resin represents a polymer containing (A) an acid component and (B) an alcohol component. The (A) component contains (A1) a monocyclic aromatic polyvalent carboxylic acid component, (A2) a polycyclic aromatic polyvalent carboxylic acid component, and (A3) a fluorene-based polyvalent carboxylic acid component. The (B) component contains (B1) an aliphatic polyol component and (B2) a fluorene-based polyol component. Typically, with respect to the total amount of the (A) component, the content of the (A1) component is 5 mol% or more and less than 30 mol%, and the content of the (A3) component is 5 mol% or more and 50 mol% or less. The component (B2) represents the 9,9-bis(aryl-hydroxy(poly)alkoxyaryl)fluorene component without substantial amount.
單環式芳香族多元羧酸成分(A1)中可包含在苯環中導入有多個具有羧基的取代基之成分。作為(A1)成分,例如可列舉出對苯二甲酸成分、間苯二甲酸成分。(A1)成分中,對苯二甲酸宜為50mol%以上,且宜為70mol%以上,以80mol%以上為佳,90mol%以上更佳,且100mol%更佳。藉由以對苯二甲酸為主,可提高耐熱性。The monocyclic aromatic polyvalent carboxylic acid component (A1) may contain a component having a plurality of substituents having a carboxyl group introduced into the benzene ring. As (A1) component, a terephthalic acid component and an isophthalic acid component are mentioned, for example. In the component (A1), terephthalic acid is preferably 50 mol% or more, and preferably 70 mol% or more, preferably 80 mol% or more, more preferably 90 mol% or more, and more preferably 100 mol%. By using terephthalic acid as the main component, heat resistance can be improved.
多環式芳香族多元羧酸成分(A2)中可包含在萘環中導入有多個具有羧基的取代基之成分。本說明書中,(A2)成分中不包括(A3)成分。作為(A2)成分,例如可列舉出2,6-萘二羧酸成分、1,5-萘二羧酸成分、1,6-萘二羧酸成分、1,7-萘二羧酸成分、1,8-萘二羧酸成分。(A2)成分中,2,6-萘二羧酸成分宜為50mol%以上,且宜為70mol%以上,更宜為80mol%以上,以90mol%以上更佳,且100mol%更佳。藉由以2,6-萘二羧酸成分為主,可提高耐熱性。The polycyclic aromatic polyvalent carboxylic acid component (A2) may contain a component having a plurality of substituents having a carboxyl group introduced into the naphthalene ring. In this specification, the component (A3) is not included in the component (A2). As the component (A2), for example, 2,6-naphthalenedicarboxylic acid component, 1,5-naphthalenedicarboxylic acid component, 1,6-naphthalenedicarboxylic acid component, 1,7-naphthalenedicarboxylic acid component, 1,8-Naphthalenedicarboxylic acid component. In the component (A2), the 2,6-naphthalenedicarboxylic acid component is preferably 50 mol% or more, and preferably 70 mol% or more, more preferably 80 mol% or more, more preferably 90 mol% or more, and more preferably 100 mol%. By using 2,6-naphthalenedicarboxylic acid as the main component, heat resistance can be improved.
芴系多元羧酸成分(A3)中可包含在芴中導入有多個具有羧基的取代基之成分。將芴系多元羧酸成分的化學式一例示於下述化學式1。(A3)成分中例如可包含在芴的9位導入有2個具有羧基及/或酯基的取代基之成分。化學式1中,R1 與R2 可以採用相同的取代基。R1 及R2 例如可以採用羧基烷基(-(CH2 )n COOH)。作為(A3)成分,例如可列舉出如下述化學式2所示9,9-雙(羧基乙基)芴成分等。(A3)成分中,9,9-雙(羧基乙基)芴成分宜為50mol%以上,且宜為70mol%以上,更宜為80mol%以上,以90mol%以上為佳,100mol%更佳。藉由以9,9-雙(羧基乙基)芴成分為主,可減小雙折射,結果可獲得具有所期望之面內相位差的基底薄膜。The fluorene-based polycarboxylic acid component (A3) may include a component in which a plurality of substituents having carboxyl groups are introduced into fluorene. An example of the chemical formula of the fluorene-based polycarboxylic acid component is shown in the following chemical formula 1. (A3) The component may include, for example, a component in which two substituents having a carboxyl group and/or an ester group are introduced at the 9 position of fluorene. In Chemical Formula 1, R 1 and R 2 may adopt the same substituent. R 1 and R 2 can be, for example, carboxyalkyl (-(CH 2 ) n COOH). As the (A3) component, the 9,9-bis(carboxyethyl)fluorene component shown in the following chemical formula 2, etc. are mentioned, for example. In the component (A3), the 9,9-bis(carboxyethyl)fluorene component is preferably 50 mol% or more, and preferably 70 mol% or more, more preferably 80 mol% or more, preferably 90 mol% or more, and more preferably 100 mol%. By using 9,9-bis(carboxyethyl)fluorene as the main component, birefringence can be reduced, and as a result, a base film with a desired in-plane retardation can be obtained.
[化學式1] [化學式2] [Chemical formula 1] [Chemical formula 2]
(A1)成分的含有率相對於酸成分的總量宜為5mol%以上,且宜為8mol%以上,更宜為10mol%以上。若(A1)成分的含有率小於5mol%,則有雙折射變大之情形。(A1)成分的含有率相對於酸成分的總量宜小於30mol%,且宜為29mol%以下,更宜為28mol%以下。若(A1)成分的含有率為30mol%以上,則有耐熱性變不充分之情形。The content of the (A1) component relative to the total amount of the acid component is preferably 5 mol% or more, preferably 8 mol% or more, and more preferably 10 mol% or more. If the content of the component (A1) is less than 5 mol%, the birefringence may increase. The content of (A1) component relative to the total amount of acid components is preferably less than 30 mol%, preferably 29 mol% or less, and more preferably 28 mol% or less. If the content rate of (A1) component is 30 mol% or more, heat resistance may become insufficient.
(A2)成分的含有率相對於酸成分的總量宜為25mol%以上,且宜為30mol%以上,更宜為35mol%以上。若(A2)成分的含有率小於25mol%,則有耐熱性變不充分之情形。(A2)成分的含有率相對於酸成分的總量宜為70mol%以下,且宜為60mol%以下,更宜為55mol%以下。若(A2)成分的含有率大於70mol%,則有雙折射變大之情形。(A2) The content of the component relative to the total amount of acid components is preferably 25 mol% or more, preferably 30 mol% or more, and more preferably 35 mol% or more. If the content of the component (A2) is less than 25 mol%, heat resistance may become insufficient. (A2) The content of the component relative to the total amount of acid components is preferably 70 mol% or less, preferably 60 mol% or less, and more preferably 55 mol% or less. If the content of the component (A2) exceeds 70 mol%, the birefringence may increase.
(A3)成分的含有率相對於酸成分的總量宜為5mol%以上,且宜為10mol%以上,更宜為15mol%以上。若(A3)成分的含有率小於5mol%,則有雙折射變大之情形。(A3)成分的含有率相對於酸成分的總量宜為50mol%以下,且宜為45mol%以下,更宜為40mol%以下。若(A3)成分的含有率大於50mol%,則有耐熱性變不充分之情形。The content of the (A3) component relative to the total amount of acid components is preferably 5 mol% or more, preferably 10 mol% or more, and more preferably 15 mol% or more. If the content of the component (A3) is less than 5 mol%, the birefringence may increase. The content of (A3) component relative to the total amount of acid components is preferably 50 mol% or less, preferably 45 mol% or less, and more preferably 40 mol% or less. If the content rate of the component (A3) exceeds 50 mol%, the heat resistance may become insufficient.
(A1)成分與(A2)成分的莫耳比(A1)/(A2)宜為0.1~0.9,且宜為0.2~0.8,更宜為0.3~0.75。(A1)成分與(A3)成分的莫耳比(A1)/(A3)宜為0.4~3,且宜為0.5~2.7,更宜為0.6~2.5。(A2)成分與(A3)成分的莫耳比(A2)/(A3)宜為0.8~3,且宜為1~2.7,更宜為1.2~2.5。The molar ratio (A1)/(A2) of the component (A1) to the component (A2) is preferably 0.1 to 0.9, preferably 0.2 to 0.8, and more preferably 0.3 to 0.75. The molar ratio (A1)/(A3) of the component (A1) to the component (A3) is preferably 0.4 to 3, preferably 0.5 to 2.7, and more preferably 0.6 to 2.5. The molar ratio (A2)/(A3) of (A2) component to (A3) component is preferably 0.8~3, preferably 1~2.7, and more preferably 1.2~2.5.
脂肪族多元醇成分(B1)中可包含碳數2~4烷二醇成分。作為(B1)成分,例如可列舉出乙二醇、1,2-丙二醇(propylene glycol)、1,3-丙二醇、1,2-丁二醇、1,3-丁二醇、1,4-丁二醇。(B1)成分中,1,2-丙二醇成分宜為50mol%以上,且宜為70mol%以上,以80mol%以上為佳,90mol%以上更佳,且100mol%更佳。藉由以1,2-丙二醇成分為主,則與其他脂肪族多元醇相比,可提高玻璃轉移溫度。The aliphatic polyol component (B1) may contain an alkanediol component with 2 to 4 carbon atoms. As the (B1) component, for example, ethylene glycol, 1,2-propylene glycol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4- Butylene glycol. (B1) Among the components, the 1,2-propanediol component is preferably 50 mol% or more, and preferably 70 mol% or more, preferably 80 mol% or more, more preferably 90 mol% or more, and more preferably 100 mol%. By using 1,2-propanediol as the main component, it can increase the glass transition temperature compared to other aliphatic polyols.
芴系多元醇成分中可包含在芴中導入有多個具有羥基的取代基之成分。將芴系多元醇成分的化學式一例示於下述化學式3。(B2)成分中例如可包含在芴的9位導入有2個具有羥基的取代基之成分。化學式3中,R3 與R4 可以採用相同的取代基。R3 及R4 例如可以採用羥基烷氧基芳基。作為(B2)成分,例如可列舉出9,9-雙[4-(2-羥基乙氧基)苯基]芴成分、9,9-雙[4-(2-羥基乙氧基)-3-甲基苯基]芴成分、9,9-雙[4-(2-羥基乙氧基)-3,5-二甲基苯基]芴成分、9,9-雙[4-(2-羥基乙氧基)-3,5-二乙基苯基]芴成分等。其中,作為(B2)成分,特別宜為如下述化學式4所示9,9-雙[4-(2-羥基乙氧基)苯基]芴成分。(B2)成分中,9,9-雙[4-(2-羥基乙氧基)苯基]芴成分宜為50mol%以上,且宜為70mol%以上,更宜為80mol%以上,以90mol%以上為佳,100mol%更佳。藉由以9,9-雙[4-(2-羥基乙氧基)苯基]芴成分為主,可使獲得之基底薄膜的耐熱性提高,並且可減小雙折射(結果而言面內相位差)。特別是(B2)成分中,9,9-雙[4-(2-羥基乙氧基)苯基]芴成分更宜為70mol%以上,且更宜為80mol%以上,並且更宜為90mol%以上,100mol%更佳。The fluorene-based polyol component may include a component in which a plurality of substituents having hydroxyl groups are introduced into fluorene. An example of the chemical formula of the fluorene-based polyol component is shown in the following chemical formula 3. (B2) The component may include, for example, a component in which two substituents having a hydroxyl group are introduced at the 9 position of fluorene. In Chemical Formula 3, R 3 and R 4 may adopt the same substituent. R 3 and R 4 can be, for example, a hydroxyalkoxyaryl group. As the (B2) component, for example, 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene component, 9,9-bis[4-(2-hydroxyethoxy)-3 -Methylphenyl]fluorene component, 9,9-bis[4-(2-hydroxyethoxy)-3,5-dimethylphenyl]fluorene component, 9,9-bis[4-(2- Hydroxyethoxy)-3,5-diethylphenyl]fluorene component, etc. Among them, as the component (B2), the 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene component shown in the following chemical formula 4 is particularly preferable. (B2) Among the components, the 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene component is preferably 50mol% or more, preferably 70mol% or more, more preferably 80mol% or more, and 90mol% The above is preferable, and 100 mol% is more preferable. By using 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene as the main component, the heat resistance of the obtained base film can be improved, and the birefringence can be reduced (as a result, in-plane Phase difference). Especially in the component (B2), the 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene component is more preferably 70 mol% or more, and more preferably 80 mol% or more, and more preferably 90 mol% Above, 100 mol% is more preferable.
(B2)成分宜不含實質量的9,9-雙(芳基-羥基(聚)烷氧基芳基)芴成分。9,9-雙(芳基-羥基(聚)烷氧基芳基)芴成分例如可列舉出如下述化學式5所示9,9-雙[4-(2-羥基乙氧基)-3-苯基苯基]芴成分。若包含9,9-雙(芳基-羥基(聚)烷氧基芳基)芴成分,則有機械特性及/或成形性變不充分之情形。此處,「實質量」是指可產生9,9-雙(芳基-羥基(聚)烷氧基芳基)芴成分的作用效果的量。The component (B2) should preferably not contain substantial amounts of 9,9-bis(aryl-hydroxy(poly)alkoxyaryl)fluorene component. The 9,9-bis(aryl-hydroxy(poly)alkoxyaryl) fluorene component can be, for example, as shown in the following chemical formula 5, 9,9-bis[4-(2-hydroxyethoxy)-3- Phenylphenyl] fluorene component. If the 9,9-bis(aryl-hydroxy(poly)alkoxyaryl) fluorene component is included, the mechanical properties and/or moldability may become insufficient. Here, the "substantial amount" refers to the amount that can produce the effect of the 9,9-bis(aryl-hydroxy(poly)alkoxyaryl) fluorene component.
[化學式3] [化學式4] [化學式5] [Chemical formula 3] [Chemical formula 4] [Chemical formula 5]
(B1)成分的含有率相對於醇成分的總量宜為3mol%以上,且宜為5mol%以上,更宜為8mol%以上。若(B1)成分的含有率小於3mol%,則有機械特性及/或成形性變不充分之情形。(B1)成分的含有率相對於醇成分的總量宜為30mol%以下,且宜為20mol%以下,更宜為15mol%以下。若(B1)成分的含有率大於30mol%,則有耐熱性變不充分之情形。The content of the component (B1) relative to the total amount of alcohol components is preferably 3 mol% or more, and preferably 5 mol% or more, and more preferably 8 mol% or more. If the content of the (B1) component is less than 3 mol%, the mechanical properties and/or moldability may become insufficient. (B1) The content of the component relative to the total amount of alcohol components is preferably 30 mol% or less, and is preferably 20 mol% or less, and more preferably 15 mol% or less. If the content of the component (B1) exceeds 30 mol%, the heat resistance may become insufficient.
(B2)成分的含有率相對於醇成分的總量宜為70mol%以上,且宜為80mol%以上,更宜為85mol%以上。若(B2)成分的含有率小於70mol%,則有耐熱性變不充分之情形。(B2)成分的含有率相對於醇成分的總量宜為97mol%以下,且宜為95mol%以下,更宜為92mol%以下。若(B2)成分的含有率大於97mol%,則有機械特性及/或成形性變不充分之情形。(B2) The content of the component relative to the total amount of alcohol components is preferably 70 mol% or more, preferably 80 mol% or more, and more preferably 85 mol% or more. If the content of (B2) component is less than 70 mol%, heat resistance may become insufficient. (B2) The content of the component relative to the total amount of alcohol components is preferably 97 mol% or less, preferably 95 mol% or less, and more preferably 92 mol% or less. If the content of the component (B2) exceeds 97 mol%, mechanical properties and/or moldability may become insufficient.
(B1)成分與(B2)成分的莫耳比(B2)/(B1)宜為4~30,且宜為6~20,更宜為7~10。The molar ratio (B2)/(B1) of (B1) component to (B2) component is preferably 4-30, 6-20, and 7-10 more preferably.
聚酯系樹脂的詳細情況例如記載於日本特開2018-168210號公報。本說明書中援引該公報的記載作為參考。The details of the polyester resin are described in, for example, Japanese Patent Application Laid-Open No. 2018-168210. In this specification, the description of the publication is cited as a reference.
基底薄膜的厚度宜為10μm~80μm,更宜為10μm~60μm,且以10μm~40μm更佳。The thickness of the base film is preferably 10 μm to 80 μm, more preferably 10 μm to 60 μm, and more preferably 10 μm to 40 μm.
基底薄膜的彈性模數宜在拉伸速度100mm/分鐘下為50MPa~350MPa。只要彈性模數為所述範圍,便可獲得輸送性及操作性優異的基底薄膜。根據本發明實施形態,可兼顧優異的彈性模數(強度)與如上之優異的可撓性或耐彎折性(柔軟性)。此外,彈性模數係依據JIS K 7127:1999來測定。The elastic modulus of the base film should be 50MPa~350MPa at a stretching speed of 100mm/min. As long as the modulus of elasticity is in the above range, a base film excellent in transportability and handleability can be obtained. According to the embodiment of the present invention, the excellent elastic modulus (strength) and the above-mentioned excellent flexibility or bending resistance (flexibility) can be compatible. In addition, the elastic modulus is measured in accordance with JIS K 7127: 1999.
基底薄膜的拉伸伸度宜為70%~200%。只要拉伸伸度為所述範圍,便具有在輸送中不易斷裂的優點。此外,拉伸伸度係依據JIS K 6781來測定。The tensile elongation of the base film should be 70%~200%. As long as the tensile elongation is in the above range, there is an advantage that it is not easy to break during transportation. In addition, the tensile elongation is measured in accordance with JIS K 6781.
(基底薄膜的製造方法) 本發明實施形態的基底薄膜的製造方法包括:將包含上述A項中記載的聚酯系樹脂的薄膜形成材料(樹脂組合物)成形為薄膜狀;及,將該經成形的薄膜進行延伸。(Method of manufacturing base film) The method for producing a base film according to an embodiment of the present invention includes: forming a film-forming material (resin composition) containing the polyester resin described in item A above into a film; and stretching the formed film.
薄膜形成材料除了上述聚酯系樹脂以外還可包含如上所述的其他樹脂,可以包含添加劑,也可以包含溶劑。作為添加劑,可以根據目的採用任意適當的添加劑。作為添加劑的具體例,可列舉出反應性稀釋劑、塑化劑、界面活性劑、填充劑、抗氧化劑、抗老化劑、紫外線吸收劑、調平劑、觸變劑、抗靜電劑、導電材、阻燃劑。添加劑的數量、種類、組合、添加量等,可以根據目的來適宜設定。The film forming material may contain other resins as described above in addition to the above-mentioned polyester-based resin, and may contain additives or a solvent. As the additive, any appropriate additive can be adopted according to the purpose. Specific examples of additives include reactive diluents, plasticizers, surfactants, fillers, antioxidants, anti-aging agents, ultraviolet absorbers, leveling agents, thixotropic agents, antistatic agents, and conductive materials. , Flame retardant. The number, type, combination, addition amount, etc. of additives can be appropriately set according to the purpose.
作為由薄膜形成材料形成薄膜的方法,可以採用任意適當的成形加工法。作為具體例,可列舉出壓縮成形法、轉注成形法、射出成形法、擠製成形法、吹塑成形法、粉末成形法、FRP成形法、澆鑄塗敷法(例如流延法)、砑光成形法、熱壓法等。宜為擠製成形法或澆鑄塗敷法。這是因為可提高獲得的薄膜的平滑性、可獲得良好的光學均勻性。成形條件可以根據使用的樹脂的組成、種類、基底薄膜所期望的特性等來適當設定。As a method of forming a thin film from a thin film forming material, any appropriate forming method can be adopted. Specific examples include compression molding, transfer molding, injection molding, extrusion molding, blow molding, powder molding, FRP molding, cast coating (for example, casting), and calendering. Forming method, hot pressing method, etc. It is preferably an extrusion molding method or a casting coating method. This is because the smoothness of the obtained film can be improved, and good optical uniformity can be obtained. The molding conditions can be appropriately set according to the composition and kind of the resin used, the desired characteristics of the base film, and the like.
薄膜的延伸方法代表上為雙軸延伸,更詳細而言為逐次雙軸延伸或同時雙軸延伸。這是因為可獲得面內相位差小的基底薄膜。逐次雙軸延伸或同時雙軸延伸代表上是使用拉幅延伸機來進行。因此,薄膜的延伸方向代表上為薄膜的長度方向及寬度方向。The stretching method of the film is representatively biaxial stretching, more specifically, successive biaxial stretching or simultaneous biaxial stretching. This is because a base film with a small in-plane phase difference can be obtained. Sequential biaxial stretching or simultaneous biaxial stretching represents the use of a tenter stretching machine. Therefore, the extension direction of the film is representatively the length direction and the width direction of the film.
延伸溫度會根據基底薄膜所期望的面內相位差及厚度、使用的樹脂的種類、使用的薄膜的厚度、延伸倍率等而發生變化。具體而言,延伸溫度相對於薄膜的玻璃轉移溫度(Tg)宜為Tg+5℃~Tg+50℃,更宜為Tg+10℃~Tg+40℃。藉由在所述溫度下進行延伸,可於本發明實施形態獲得具有適當特性的基底薄膜。The stretching temperature changes depending on the desired in-plane retardation and thickness of the base film, the type of resin used, the thickness of the film used, the stretching ratio, and the like. Specifically, the stretching temperature relative to the glass transition temperature (Tg) of the film is preferably Tg+5℃~Tg+50℃, and more preferably Tg+10℃~Tg+40℃. By stretching at the temperature, a base film with appropriate characteristics can be obtained in the embodiment of the present invention.
延伸倍率會根據基底薄膜所期望的面內相位差及厚度、使用的樹脂的種類、使用的薄膜的厚度、延伸溫度等而發生變化。採用雙軸延伸(例如,逐次雙軸延伸或同時雙軸延伸)時,以第1方向(例如長度方向)的延伸倍率與第2方向(例如寬度方向)的延伸倍率來說,其差宜盡可能地小,更佳為實質上相等。只要為所述構成,便可獲得面內相位差小的樹脂薄膜。採用雙軸延伸(例如,逐次雙軸延伸或同時雙軸延伸)時,延伸倍率在第1方向(例如長度方向)及第2方向(例如寬度方向)分別例如可為1.1倍~3.0倍。The stretch magnification varies depending on the desired in-plane retardation and thickness of the base film, the type of resin used, the thickness of the film used, the stretching temperature, and the like. When biaxial stretching (for example, sequential biaxial stretching or simultaneous biaxial stretching) is used, the difference between the stretching magnification in the first direction (for example, the length direction) and the stretching magnification in the second direction (for example, the width direction) should be as great as possible Possibly small, more preferably substantially equal. With this configuration, a resin film with a small in-plane phase difference can be obtained. When biaxial stretching (for example, sequential biaxial stretching or simultaneous biaxial stretching) is used, the stretching magnification may be 1.1 times to 3.0 times in the first direction (for example, the length direction) and the second direction (for example, the width direction), respectively.
本發明實施形態中,延伸速度宜為10%/秒以下,更宜為7%/秒以下,以5%/秒以下更佳,特別宜為2.5%/秒以下。藉由將包含如上所述的特定的聚酯系樹脂的薄膜以上述之較小的延伸速度進行延伸,可獲得面內相位差小的基底薄膜。延伸速度的下限例如可以為1.2%/秒。若延伸速度過小,則有生產率變得不實用之情形。此外,採用雙軸延伸(例如,逐次雙軸延伸或同時雙軸延伸)的情況下,以第1方向(例如長度方向)的延伸速度與第2方向(例如寬度方向)的延伸速度來說,其差宜盡可能地小,更佳為實質上相等。只要為所述構成,便可減小基底薄膜的面內相位差Re(550)。In the embodiment of the present invention, the extension speed is preferably 10%/sec or less, more preferably 7%/sec or less, more preferably 5%/sec or less, and particularly preferably 2.5%/sec or less. By stretching the film containing the specific polyester-based resin as described above at the aforementioned low stretching speed, a base film with a small in-plane phase difference can be obtained. The lower limit of the extension speed may be 1.2%/sec, for example. If the stretching speed is too small, productivity may become impractical. In addition, in the case of biaxial stretching (for example, sequential biaxial stretching or simultaneous biaxial stretching), in terms of the stretching speed in the first direction (for example, the length direction) and the stretching speed in the second direction (for example, the width direction), The difference should be as small as possible, and more preferably substantially equal. With this configuration, the in-plane retardation Re (550) of the base film can be reduced.
(黏著劑層) 作為黏著劑層,只要具有透明性,就可以沒有特別限制地使用。具體而言,例如可適當選擇使用以丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺甲酸酯、聚醯胺、聚乙烯基醚、乙酸乙烯酯/氯乙烯共聚物、改質聚烯烴、環氧系、氟系、天然橡膠、合成橡膠等橡膠系等聚合物為基底聚合物者。特別是從光學透明性優異,顯示適度的潤濕性、凝集性及接著性等黏著特性,耐候性、耐熱性等也優異之觀點出發,宜使用丙烯酸系黏著劑。(Adhesive layer) As the adhesive layer, as long as it has transparency, it can be used without particular limitation. Specifically, for example, acrylic polymer, silicone polymer, polyester, polyurethane, polyamide, polyvinyl ether, vinyl acetate/vinyl chloride copolymer, modified Base polymers such as rubber-based polymers such as polyolefin, epoxy-based, fluorine-based, natural rubber, and synthetic rubber. In particular, it is preferable to use an acrylic adhesive from the viewpoint that it is excellent in optical transparency, exhibits appropriate adhesive properties such as wettability, cohesiveness, and adhesiveness, and is also excellent in weather resistance and heat resistance.
構成黏著劑層的黏著劑中根據需要也可以適當使用增黏劑、塑化劑、填充劑、抗氧化劑、紫外線吸收劑、矽烷耦合劑等。黏著劑層的厚度宜為5μm~100μm,更宜為10μm~50μm,且以15μm~35μm更佳。In the adhesive constituting the adhesive layer, a tackifier, a plasticizer, a filler, an antioxidant, an ultraviolet absorber, a silane coupling agent, etc. may be appropriately used as needed. The thickness of the adhesive layer is preferably 5 μm to 100 μm, more preferably 10 μm to 50 μm, and more preferably 15 μm to 35 μm.
(抗黏結硬塗(ABHC)層) 由於與透明導電性薄膜中的ABHC層為相同構成,因此省略詳細的說明。 實施例(Anti-adhesive hard coating (ABHC) layer) Since it has the same structure as the ABHC layer in the transparent conductive film, detailed description is omitted. Example
以下,藉由實施例來具體地對本發明進行說明,但本發明不受該等實施例限定。實施例中各特性的測定方法如下。此外,只要沒有特別說明,則實施例中的「份」及「%」為重量基準。Hereinafter, the present invention will be specifically described with examples, but the present invention is not limited by these examples. The measurement methods of each characteristic in the examples are as follows. In addition, unless otherwise specified, "parts" and "%" in the examples are based on weight.
(1)MIT試驗
MIT試驗係依據JIS P 8115來進行。具體而言,將實施例及比較例中獲得的基底薄膜裁切為長度15cm及寬度1.5cm,作為測定試樣。將測定試樣安裝(荷重1.0kgf,夾具的R:0.38mm)於MIT耐折疲勞試驗機BE-202型(TESTER SANGYO CO,.LTD.製),於試驗速度90cpm及彎折角度90°下以500次為上限,重複進行彎折,並將測定試樣斷裂時的彎折次數作為試驗值。
(2)耐折試驗
對實施例及比較例中獲得的基底薄膜重複進行100次180°彎折試驗,並將測定試樣斷裂時的彎折次數作為試驗值。
(3)尺寸收縮率
如下來測定實施例及比較例中獲得的基底薄膜的長度方向(MD方向)及寬度方向(TD方向)的熱收縮率。具體而言,係將基底薄膜裁切成寬度100mm、長度100mm(試驗片),並對4個角部賦予十字劃痕,利用CNC三維測定機(Mitutoyo Corporation製LEGEX774)測定十字劃痕的中央部4點的MD方向與TD方向的加熱前的長度(mm)。然後,投入烘箱中進行加熱處理(145℃、60分鐘)。於室溫下放冷1小時後,再次利用CNC三維測定機測定4個角部4點的MD方向與TD方向的加熱後的長度(mm),將其測定值代入下述式,由此求出MD方向與TD方向各自的熱收縮率。
熱收縮率(%)=[[加熱前的長度(mm)-加熱後的長度(mm)]/加熱前的長度(mm)]×100
(4)逸氣
將實施例及比較例中獲得的基底薄膜裁切成寬度100mm、長度100mm(試驗片),並在要與透明導電性薄膜貼合的面與另一面塗佈黏著劑,將黏著劑面貼附於鹼玻璃的單面而獲得試驗片。將所得試驗片在50℃、0.5大氣壓的條件下投入高壓釜中,15分鐘後取出樣品後,以肉眼確認沒有氣泡者記為〇,將產生了氣泡者記為×。
(5)捲曲
將實施例及比較例中獲得的透明導電層薄膜積層體切割為20cm×20cm尺寸。在ITO面朝上的狀態下以145℃進行60分鐘加熱後,在室溫(23℃)下放冷1小時。然後,在ITO層朝上的狀態下將樣品置於水平面上,測定中央部距離水平面的高度(捲曲值A)。並分別測定4個角部距離水平面的高度,算出其平均值(捲曲值B)。算出捲曲值A減去捲曲值B所得的值(A-B)作為捲曲量。捲曲值為0mm~50mm的範圍時記為〇,除此以外記為×。(1) MIT test
The MIT test is carried out in accordance with JIS P 8115. Specifically, the base films obtained in the examples and comparative examples were cut into a length of 15 cm and a width of 1.5 cm, and used as a measurement sample. Mount the test sample (load 1.0kgf, jig R: 0.38mm) on the MIT flexural fatigue testing machine BE-202 (manufactured by TESTER SANGYO CO,.LTD.), at a test speed of 90cpm and a bending angle of 90° With 500 times as the upper limit, the bending is repeated, and the number of bending times when the test specimen is broken is used as the test value.
(2) Flexural test
The 180° bending test was repeated 100 times on the base films obtained in the Examples and Comparative Examples, and the number of bending times when the sample was broken was used as the test value.
(3) Size shrinkage rate
The thermal shrinkage rates in the longitudinal direction (MD direction) and the width direction (TD direction) of the base films obtained in the examples and comparative examples were measured as follows. Specifically, the base film was cut to a width of 100 mm and a length of 100 mm (test piece), and cross marks were given to the four corners, and the central part of the cross marks was measured using a CNC three-dimensional measuring machine (LEGEX774 manufactured by Mitutoyo Corporation) Length (mm) before heating in the MD and TD directions at 4 points. Then, it was put into an oven and heat-treated (145°C, 60 minutes). After leaving to cool at room temperature for 1 hour, the heated length (mm) of the 4 corners and 4 points in the MD and TD directions was measured again with a CNC three-dimensional measuring machine, and the measured value was substituted into the following equation to obtain Thermal shrinkage in MD and TD directions.
Heat shrinkage rate (%)=[[Length before heating (mm)-Length after heating (mm)]/Length before heating (mm)]×100
(4) Escape
The base film obtained in the examples and comparative examples was cut into a width of 100mm and a length of 100mm (test piece), and an adhesive was applied to the surface to be bonded to the transparent conductive film and the other surface, and the adhesive surface was attached A test piece was obtained on one side of the alkali glass. The obtained test piece was put into the autoclave under the conditions of 50° C. and 0.5 atm. After taking out the
>實施例1> 1-1.透明導電性薄膜的製作 在厚度為50μm且玻璃轉移溫度為165℃的聚環烯烴薄膜(日本Zeon Corporation製商品名「ZEONOR(註冊商標)」)之一側的表面形成抗黏結硬塗(ABHC)層,並在與該ABHC層相反之側的表面形成硬塗(HC)層。在HC層之與樹脂薄膜相反之側的表面形成折射率匹配(IM)層。在IM層之與HC層相反之側的表面濺鍍ITO而形成導電層,獲得透明導電性薄膜(厚度25μm)。>Example 1> 1-1. Production of transparent conductive film An anti-adhesive hard coat (ABHC) layer is formed on one side of a polycyclic olefin film (trade name "ZEONOR (registered trademark)" manufactured by Zeon Corporation, Japan) with a thickness of 50μm and a glass transition temperature of 165°C, and the The surface on the opposite side of the ABHC layer forms a hard coat (HC) layer. An index matching (IM) layer is formed on the surface of the HC layer opposite to the resin film. ITO was sputtered on the surface of the IM layer on the side opposite to the HC layer to form a conductive layer, and a transparent conductive film (thickness 25 μm) was obtained.
1-2.聚酯系樹脂的聚合
作為單環式芳香族多元羧酸成分(A1)的原料使用對苯二甲酸二甲酯;作為多環式芳香族多元羧酸成分(A2)的原料使用2,6-萘二羧酸二甲酯;作為芴系多元羧酸成分(A3)的原料使用9,9-二(甲氧基羰基乙基)芴;作為脂肪族多元醇成分(B1)的原料使用1,2-丙二醇;作為芴系多元醇成分(B2)的原料使用9,9-雙[4-(2-羥基乙氧基)苯基]芴。以(A1)原料15mol%、(A2)原料50mol%、(A3)原料55mol%、(B1)原料10mol%及(B2)原料90mol%的比例投入容量30公升的不鏽鋼製反應容器中,對反應容器內進行氮氣置換後在150℃下使原料溶解。接著,投入乙酸錳四水合物及乙酸鈣一水合物作為酯交換觸媒,耗時4小時逐漸升溫至240℃,並在保持為240℃的狀態下繼續反應1小時。確認了不再餾出副產物並且餾出了預定副產物。接著,製成磷酸三甲酯及二氧化鍺的水溶液並添加。然後,緩慢開始升溫與減壓,90分鐘後成為270℃且0.13kPa,在該狀態下進行縮聚反應,繼續進行反應直至到達預定扭矩。到達預定扭矩後,用氮氣對反應容器內進行加壓,將樹脂在冷卻水中擠出成束狀,切割而獲得聚酯系樹脂的丸粒。獲得的聚酯系樹脂的玻璃轉移溫度為155℃。1-2. Polymerization of polyester resin
As the raw material of the monocyclic aromatic polycarboxylic acid component (A1), dimethyl terephthalate is used; as the raw material of the polycyclic aromatic polycarboxylic acid component (A2), dimethyl 2,6-naphthalene dicarboxylic acid is used Esters; 9,9-bis(methoxycarbonylethyl) fluorene is used as the raw material of the fluorene polycarboxylic acid component (A3); 1,2-propanediol is used as the raw material of the aliphatic polyol component (B1); fluorene The raw material of the polyol component (B2) used 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene. Put (A1)
1-3.聚酯系樹脂薄膜的製作 將獲得的聚酯系樹脂在80℃下進行5小時真空乾燥後,使用具備單軸擠製機(Isuzu Kakoki公司製,螺桿直徑25mm,料筒設定溫度:270℃)、T型模具(寬度200mm,設定溫度:270℃)、冷卻輥(設定溫度:120℃~130℃)及捲取機的薄膜製膜裝置,製作厚度100μm的聚酯系樹脂薄膜。1-3. Production of polyester resin film After vacuum drying the obtained polyester resin at 80°C for 5 hours, a uniaxial extruder (manufactured by Isuzu Kakoki Corporation, screw diameter 25mm, cylinder setting temperature: 270°C) and T-die (width 200mm) are used. , Setting temperature: 270℃), cooling roll (setting temperature: 120℃~130℃), and the film forming device of the coiler, to produce a polyester resin film with a thickness of 100μm.
1-4.基底薄膜的製作 將上述中獲得的聚酯系樹脂薄膜在長度方向及寬度方向分別進行2倍同時雙軸延伸,而獲得基底薄膜。1-4. Production of base film The polyester-based resin film obtained above was simultaneously biaxially stretched twice in the longitudinal direction and the width direction to obtain a base film.
1-5.載體薄膜的製作 藉由一般的溶液聚合,以丙烯酸丁酯/丙烯酸=100/6(重量比)獲得重量平均分子量60萬的丙烯酸系聚合物。對該丙烯酸系聚合物100重量份加入環氧系交聯劑(三菱瓦斯化學公司製 商品名「TETRAD C(註冊商標)」)6重量份,準備出丙烯酸系黏著劑。在經脫模處理的PET薄膜的脫模處理面上塗佈依前述方式獲得的丙烯酸系黏著劑,在120℃下加熱60秒,而形成厚度20μm的黏著劑層。接著,在1-4.中製作出的基底薄膜的單面藉由黏著劑層貼合PET薄膜。然後,將經脫模處理的PET薄膜剝離,並在與黏著劑層相反之側的面形成抗黏結硬塗(ABHC)層,製作出載體薄膜(厚度40μm)。1-5. Production of carrier film Through general solution polymerization, an acrylic polymer with a weight average molecular weight of 600,000 is obtained with butyl acrylate/acrylic acid = 100/6 (weight ratio). To 100 parts by weight of the acrylic polymer, 6 parts by weight of an epoxy-based crosslinking agent (trade name "TETRAD C (registered trademark)" manufactured by Mitsubishi Gas Chemical Corporation) was added to prepare an acrylic adhesive. The acrylic adhesive obtained in the aforementioned manner was coated on the release-treated surface of the release-treated PET film, and heated at 120° C. for 60 seconds to form an adhesive layer with a thickness of 20 μm. Next, the PET film was bonded to one side of the base film produced in 1-4. via the adhesive layer. Then, the release-treated PET film was peeled off, and an anti-blocking hard coat (ABHC) layer was formed on the side opposite to the adhesive layer to produce a carrier film (thickness 40 μm).
1-6.透明導電性薄膜積層體的製作 在透明導電性薄膜之未形成導電膜側的表面藉由黏著劑層以可剝離之狀態暫時黏接載體薄膜,而形成透明導電性薄膜積層體。將所得透明導電性薄膜積層體供於上述(4)及(5)的評估。將結果示於表1。1-6. Production of transparent conductive film laminate The carrier film is temporarily bonded to the surface of the transparent conductive film on the side where the conductive film is not formed by the adhesive layer in a peelable state to form a transparent conductive film laminate. The obtained transparent conductive thin film laminate was used for the evaluation of (4) and (5) above. The results are shown in Table 1.
>實施例2> 將透明導電性薄膜的厚度設為15μm且將載體薄膜的厚度設為25μm,除此以外依與實施例1相同方式而獲得透明導電性薄膜積層體。將所得透明導電性薄膜積層體供於上述(4)及(5)的評估。將結果示於表1。>Example 2> Except that the thickness of the transparent conductive film was 15 μm and the thickness of the carrier film was 25 μm, a transparent conductive film laminate was obtained in the same manner as in Example 1. The obtained transparent conductive thin film laminate was used for the evaluation of (4) and (5) above. The results are shown in Table 1.
>實施例3> 將透明導電性薄膜的厚度設為40μm且將載體薄膜的厚度設為100μm,除此以外依與實施例1相同方式而獲得透明導電性薄膜積層體。將所得透明導電性薄膜積層體供於上述(4)及(5)的評估。將結果示於表1。>Example 3> Except for setting the thickness of the transparent conductive film to 40 μm and the thickness of the carrier film to 100 μm, in the same manner as in Example 1, a transparent conductive film laminate was obtained. The obtained transparent conductive thin film laminate was used for the evaluation of (4) and (5) above. The results are shown in Table 1.
>實施例4> 樹脂薄膜使用1-4.中獲得的聚酯系樹脂,並且將該透明導電性薄膜的厚度設為25μm且將載體薄膜的厚度設為40μm,除此以外依與實施例1相同方式而獲得透明導電性薄膜積層體。將所得透明導電性薄膜積層體供於上述(4)及(5)的評估。將結果示於表1。>Example 4> The resin film uses the polyester resin obtained in 1-4, and the thickness of the transparent conductive film is set to 25 μm and the thickness of the carrier film is set to 40 μm, except that it is transparent in the same manner as in Example 1 Conductive thin film laminate. The obtained transparent conductive thin film laminate was used for the evaluation of (4) and (5) above. The results are shown in Table 1.
>比較例1> 載體薄膜使用聚碳酸酯(PC),除此以外依與實施例1相同方式而獲得透明導電性薄膜積層體。將所得透明導電性薄膜積層體供於上述(4)及(5)的評估。將結果示於表1。>Comparative Example 1> A transparent conductive film laminate was obtained in the same manner as in Example 1, except that polycarbonate (PC) was used as the carrier film. The obtained transparent conductive thin film laminate was used for the evaluation of (4) and (5) above. The results are shown in Table 1.
>比較例2> 將透明導電性薄膜的厚度設為40μm,並且載體薄膜使用聚酯系樹脂且將載體薄膜的厚度設為110μm,除此以外依與實施例1相同方式而獲得透明導電性薄膜積層體。將所得透明導電性薄膜積層體供於上述(4)及(5)的評估。將結果示於表1。>Comparative Example 2> Except that the thickness of the transparent conductive film was 40 μm, the polyester resin was used for the carrier film, and the thickness of the carrier film was 110 μm, a transparent conductive film laminate was obtained in the same manner as in Example 1. The obtained transparent conductive thin film laminate was used for the evaluation of (4) and (5) above. The results are shown in Table 1.
>比較例3> 載體薄膜使用聚環烯烴系樹脂(COP),除此以外依與實施例1相同方式而獲得透明導電性薄膜積層體。將所得透明導電性薄膜積層體供於上述(4)及(5)的評估。將結果示於表1。>Comparative Example 3> A transparent conductive film laminate was obtained in the same manner as in Example 1 except that a polycycloolefin resin (COP) was used as the carrier film. The obtained transparent conductive thin film laminate was used for the evaluation of (4) and (5) above. The results are shown in Table 1.
[表1] [Table 1]
>評估> 根據表1明確可知,本發明實施例的透明導電性薄膜積層體抑制了逸氣及捲曲的發生。推測其可藉由使載體薄膜包含特定的聚酯系樹脂、該聚酯系樹脂的145℃、1小時加熱時的尺寸變化率為預定值以下、MIT次數為500次以上來實現。>Evaluation> It is clear from Table 1 that the transparent conductive film laminates of the examples of the present invention suppress the occurrence of outgassing and curling. It is estimated that this can be achieved by making the carrier film contain a specific polyester-based resin, the dimensional change rate of the polyester-based resin at 145°C for 1 hour heating is less than a predetermined value, and the number of MITs is 500 or more.
產業上的可利用性 本發明的透明導電性薄膜積層體適合用於觸控面板。Industrial availability The transparent conductive film laminate of the present invention is suitable for use in touch panels.
10:透明導電性薄膜 11:導電層 12:折射率匹配(IM)層 13:硬塗(HC)層 14:樹脂薄膜 15:抗黏結硬塗(ABHC)層 20:載體薄膜 21:黏著劑層 22:基底薄膜 23:抗黏結硬塗(ABHC)層 100:透明導電性薄膜積層體10: Transparent conductive film 11: conductive layer 12: Index matching (IM) layer 13: Hard coating (HC) layer 14: Resin film 15: Anti-adhesive hard coating (ABHC) layer 20: carrier film 21: Adhesive layer 22: Base film 23: Anti-adhesion hard coating (ABHC) layer 100: Transparent conductive film laminate
圖1為本發明一實施形態的透明導電性薄膜積層體的概略截面圖。Fig. 1 is a schematic cross-sectional view of a transparent conductive thin film laminate according to an embodiment of the present invention.
10:透明導電性薄膜 10: Transparent conductive film
11:導電層 11: conductive layer
12:折射率匹配(IM)層 12: Index matching (IM) layer
13:硬塗(HC)層 13: Hard coating (HC) layer
14:樹脂薄膜 14: Resin film
15:抗黏結硬塗(ABHC)層 15: Anti-adhesive hard coating (ABHC) layer
20:載體薄膜 20: carrier film
21:黏著劑層 21: Adhesive layer
22:基底薄膜 22: Base film
23:抗黏結硬塗(ABHC)層 23: Anti-adhesion hard coating (ABHC) layer
100:透明導電性薄膜積層體 100: Transparent conductive film laminate
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