TW202020166A - Steel production method and method for reducing slag basicity - Google Patents
Steel production method and method for reducing slag basicity Download PDFInfo
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- 239000002893 slag Substances 0.000 title claims abstract description 104
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 84
- 239000010959 steel Substances 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 140
- 238000007670 refining Methods 0.000 claims abstract description 103
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 70
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 54
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 54
- 239000001301 oxygen Substances 0.000 claims abstract description 54
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 47
- 230000008569 process Effects 0.000 claims abstract description 31
- 238000010079 rubber tapping Methods 0.000 claims abstract description 21
- 230000001590 oxidative effect Effects 0.000 claims abstract description 9
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims abstract 3
- 229910001882 dioxygen Inorganic materials 0.000 claims abstract 3
- 238000007664 blowing Methods 0.000 claims description 72
- 239000000126 substance Substances 0.000 claims description 51
- 239000002184 metal Substances 0.000 claims description 32
- 229910052751 metal Inorganic materials 0.000 claims description 32
- 238000007254 oxidation reaction Methods 0.000 claims description 32
- 230000003647 oxidation Effects 0.000 claims description 31
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 21
- 239000007789 gas Substances 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 69
- 229910052742 iron Inorganic materials 0.000 abstract description 34
- 239000000463 material Substances 0.000 abstract description 21
- 230000009467 reduction Effects 0.000 abstract description 4
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- 229910052905 tridymite Inorganic materials 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 14
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- 229910052698 phosphorus Inorganic materials 0.000 description 13
- 239000011574 phosphorus Substances 0.000 description 13
- 230000007423 decrease Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 239000000292 calcium oxide Substances 0.000 description 11
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000002844 melting Methods 0.000 description 9
- 230000008018 melting Effects 0.000 description 9
- 230000008961 swelling Effects 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 238000007654 immersion Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 239000002994 raw material Substances 0.000 description 7
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000001737 promoting effect Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 3
- 235000011941 Tilia x europaea Nutrition 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000005261 decarburization Methods 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 238000009628 steelmaking Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 235000019600 saltiness Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/5211—Manufacture of steel in electric furnaces in an alternating current [AC] electric arc furnace
- C21C5/5217—Manufacture of steel in electric furnaces in an alternating current [AC] electric arc furnace equipped with burners or devices for injecting gas, i.e. oxygen, or pulverulent materials into the furnace
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B5/00—Treatment of metallurgical slag ; Artificial stone from molten metallurgical slag
- C04B5/06—Ingredients, other than water, added to the molten slag or to the granulating medium or before remelting; Treatment with gases or gas generating compounds, e.g. to obtain porous slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/36—Processes yielding slags of special composition
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/068—Decarburising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
- C21C7/04—Removing impurities by adding a treating agent
- C21C7/072—Treatment with gases
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C2250/00—Specific additives; Means for adding material different from burners or lances
- C21C2250/02—Hot oxygen
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/40—Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
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- Structural Engineering (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
Description
本發明是有關於一種鋼的製造方法以及礦渣(slag)的鹽基度(basicity)降低方法。The invention relates to a method for manufacturing steel and a method for reducing the basicity of slag.
於煉鐵廠的製鋼步驟中,進行氧化精煉處理(脫碳處理),即,藉由利用轉爐,對熔融金屬(hot metal)添加氧氣等氧源來製造熔鋼(molten steel)。於該氧化精煉處理中,藉由所添加的副原料或熔融金屬中的雜質成分等的氧化反應而產生礦渣。該礦渣於回收後,作為多種用途的原材料而再利用。In the steelmaking step of the ironworks, oxidation refining treatment (decarburization treatment) is performed, that is, molten steel (molten steel) is manufactured by adding oxygen sources such as oxygen to the molten metal (hot metal) using a converter. In this oxidation refining process, slag is generated by the oxidation reaction of the added by-products or impurity components in the molten metal. After being recovered, the slag is reused as a raw material for various purposes.
轉爐中產生的礦渣的用途之一有路基材料。於將礦渣用作路基材料的情況下,浸水膨脹率必須滿足由日本工業標準(Japanese Industrial Standards,JIS)等基準來規定的品質基準,例如以JIS的基準,必須設為1.5%以下。為了降低礦渣的浸水膨脹率,必須減少礦渣中的游離石灰量,且重要的是降低礦渣的鹽基度(SiO2 含量相對於礦渣的CaO含量的比((%CaO)/(%SiO2 )))。One of the uses of slag produced in converters is roadbed materials. When slag is used as a roadbed material, the immersion swelling rate must meet the quality standards prescribed by standards such as Japanese Industrial Standards (JIS). For example, JIS standards must be 1.5% or less. In order to reduce the slag water swelling rate, it is necessary to reduce the amount of free lime in the slag, and it is important to reduce the basicity of the slag (SiO 2 content relative to the slag CaO content ratio ((%CaO)/(%SiO 2 ) )).
然而,於轉爐中的氧化精煉處理中,若礦渣的鹽基度降低,則容易因處理中產生的CO氣體等而產生礦渣膨脹的發泡(foaming),脫磷(dephosphorization)效率亦降低。因此,氧化精煉處理的礦渣的鹽基度的下降成為作業故障的原因,使生產效率下降。另外,於轉爐中的氧化精煉處理中,通常於氧化精煉處理的初期分別投入矽石或石灰等副原料,所述副原料僅為與根據氧化精煉處理後的熔鐵的目標成分或目標溫度、精煉反應的效率等吹煉條件來決定的目標礦渣組成相對應的量。但是,就促進脫磷反應等的觀點而言,難以降低氧化精煉處理中的礦渣的鹽基度。However, in the oxidation refining treatment in the converter, if the basicity of the slag is reduced, foaming of the slag is likely to occur due to CO gas generated during the treatment, and the dephosphorization efficiency is also reduced. Therefore, a decrease in the basicity of the slag from the oxidation refining process becomes a cause of work failure, which lowers the production efficiency. In addition, in the oxidation refining process in the converter, usually at the beginning of the oxidation refining process, each of the auxiliary materials such as silica and lime is added, and the auxiliary raw materials are only in accordance with the target composition or target temperature of the molten iron after the oxidation refining process, Refining reaction efficiency and other blowing conditions determine the corresponding amount of target slag composition. However, from the viewpoint of promoting the dephosphorization reaction and the like, it is difficult to reduce the basicity of the slag in the oxidation refining process.
針對如上所述的問題,例如於專利文獻1中揭示有如下方法:對製鋼礦渣添加如下物質,該物質添加有包含SiO2 、Al2 O3 、FeO、Fe2 O3 、P2 O5 中的一種以上的物質(以下亦稱為「改良劑」),然後於熔融溫度以上的溫度下進行10分鐘以下的熱處理,藉此將礦渣加以改良。 [現有技術文獻] [專利文獻]In response to the above-mentioned problems, for example, Patent Document 1 discloses a method of adding the following substances to steel-making slag, the substance added to SiO 2 , Al 2 O 3 , FeO, Fe 2 O 3 , and P 2 O 5 One or more substances (hereinafter also referred to as "improvers"), and then heat treatment at a temperature above the melting temperature for 10 minutes or less, thereby improving the slag. [Prior Art Literature] [Patent Literature]
專利文獻1:日本專利第4571818號公報Patent Document 1: Japanese Patent No. 4571818
[發明所欲解決之課題][Problems to be solved by the invention]
此外,專利文獻1所記載的方法中,於利用轉爐來進行礦渣的改良的情況下,以於轉爐僅收納有礦渣的狀態下添加改良劑,或者於空的轉爐放入改良劑後添加礦渣。因此,專利文獻1記載的方法中,與進行氧化精煉處理的一系列作業製程不同,必須設置伴隨改良的處理,因此生產效率下降成為問題。In addition, in the method described in Patent Document 1, when the converter is used to improve the slag, the modifier is added in a state where the converter contains only the slag, or the slag is added after the modifier is put in the empty converter. Therefore, in the method described in Patent Document 1, unlike the series of work processes for performing the oxidation refining process, it is necessary to provide a process accompanying the improvement, so that the reduction in production efficiency becomes a problem.
因此,本發明著眼於所述課題而形成,其目的在於提供一種可使礦渣的鹽基度降低,且可抑制生產效率下降的鋼的製造方法以及礦渣的鹽基度降低方法。 [解決課題之手段]Therefore, the present invention has been developed focusing on the above-mentioned problems, and an object thereof is to provide a method for manufacturing steel and a method for reducing the basicity of slag that can reduce the basicity of slag and can suppress a reduction in production efficiency. [Means to solve the problem]
根據本發明的一態樣,提供一種鋼的製造方法,其藉由利用轉爐,對熔融金屬實施氧化精煉處理來製造熔鋼,所述鋼的製造方法包括:精煉處理步驟,藉由利用所述轉爐,對所述熔融金屬添加至少包含氧氣的氧源來實施氧化精煉處理,從而將所述熔融金屬形成所述熔鋼;添加步驟,於所述精煉處理步驟之後,對收納於所述轉爐的爐體的所述熔鋼,添加至少包含SiO2 的含二氧化矽的物質;以及出鋼步驟,於所述添加步驟之後,使所述爐體傾動而從所述爐體中排出所述熔鋼。According to one aspect of the present invention, there is provided a method of manufacturing steel, which uses a converter to perform an oxidative refining process on molten metal to produce molten steel. The method of manufacturing the steel includes a refining process step by using the Converter, adding an oxygen source containing at least oxygen to the molten metal to perform an oxidation refining process, thereby forming the molten metal into the molten steel; an adding step, after the refining process step, the The molten steel of the furnace body is added with a material containing silicon dioxide containing at least SiO 2 ; and a tapping step, after the addition step, the furnace body is tilted to discharge the molten steel from the furnace body steel.
根據本發明的一態樣,提供一種礦渣的鹽基度降低方法,其使藉由利用轉爐,對熔融金屬實施氧化精煉處理來製造熔鋼時所產生的礦渣的鹽基度降低,所述礦渣的鹽基度降低方法包括:精煉處理步驟,藉由利用所述轉爐,對所述熔融金屬添加至少包含氧氣的氧源來實施氧化精煉處理,從而將所述熔融金屬形成所述熔鋼;添加步驟,於所述精煉處理步驟之後,對收納於所述轉爐的爐體的所述熔鋼,添加至少包含SiO2 的含二氧化矽的物質;以及出鋼步驟,於所述添加步驟之後,使所述爐體傾動而從所述爐體中排出所述熔鋼。According to one aspect of the present invention, there is provided a method for reducing the basicity of slag, which reduces the basicity of slag generated when molten steel is manufactured by performing an oxidation refining process on molten metal by using a converter The method of reducing the salinity includes: a refining treatment step, by using the converter, adding an oxygen source containing at least oxygen to the molten metal to perform an oxidation refining treatment, thereby forming the molten metal into the molten steel; adding Step, after the refining treatment step, to the molten steel contained in the furnace body of the converter, add a material containing silicon dioxide containing at least SiO 2 ; and a tapping step, after the adding step, The furnace body is tilted to discharge the molten steel from the furnace body.
根據本發明的一態樣,提供一種可降低礦渣的鹽基度,且可抑制生產效率下降的鋼的製造方法以及礦渣的鹽基度降低方法。 [發明的效果]According to one aspect of the present invention, there is provided a method for manufacturing steel and a method for reducing the basicity of slag that can reduce the basicity of slag and can suppress a decrease in production efficiency. [Effect of invention]
根據本發明的一態樣,提供一種可降低礦渣的鹽基度,且可抑制生產效率下降的鋼的製造方法以及礦渣的鹽基度降低方法。According to one aspect of the present invention, there is provided a method for manufacturing steel and a method for reducing the basicity of slag that can reduce the basicity of slag and can suppress a decrease in production efficiency.
以下的詳細說明中,為了提供本發明的完整理解,而例示出本發明的實施形態來對多個特定的細節部分加以說明。然而,顯然,即便無所述特定細節部分的說明,亦可實施一個以上的實施態樣。另外,圖式為了簡潔而以簡圖來表示眾所周知的結構及裝置。In the following detailed description, in order to provide a complete understanding of the present invention, the embodiment of the present invention is exemplified to describe a plurality of specific details. However, it is clear that more than one implementation aspect can be implemented even without the description of the specific details. In addition, the drawings are simplified diagrams showing well-known structures and devices.
〈鋼的製造方法〉
參照圖1,對本發明一實施形態的鋼的製造方法進行說明。本實施形態中,藉由使用上底吹型的轉爐1,對熔鐵6進行氧化精煉處理,從而由熔融金屬來製造熔鋼。如圖1所示,轉爐1包括:爐體2、多個底吹風口(bottom blowing tuyere)3、頂吹噴管(top blowing lance)4、及滑槽(chute)5。爐體2是於內側施加有耐火材料的精煉容器。爐體2於圖1所示的狀態下,於上部具有稱為爐口21的開口部。另外,爐體2構成為能夠以設置於側面的一對耳軸22為中心而傾動。<Manufacturing method of steel>
1, a method of manufacturing steel according to an embodiment of the present invention will be described. In the present embodiment, the
多個底吹風口3是設置於爐體2的底部的雙重管的風口。多個底吹風口3構成為對爐體2的內部,分別從內側的管中至少吹入氧氣,且從外側的管中吹入烴氣體。
頂吹噴管4是構成為可從爐體2的上方穿過爐口21而插入至爐體2的內部的噴管。頂吹噴管4構成為可從形成於下側前端的噴管孔中至少噴射出氧氣。
滑槽5是設置於爐體2的上方的裝置。滑槽5的前端朝向爐口21而配置。滑槽5將從未圖示的料斗中切出的精煉劑或造渣劑等副原料搬送而投入至爐體2的內部。The plurality of
本實施形態的鋼的製造方法中,藉由將從高爐中送出的熔融金屬收納於爐體2,進行氧化精煉處理來製造熔鋼。此外,以下,亦將熔融金屬及熔鋼統稱為熔鐵6。進行氧化精煉處理的熔融金屬亦可利用其他的精煉設備來預先實施脫矽處理或脫磷處理、脫硫處理等熔融金屬預處理。In the method of manufacturing steel according to the present embodiment, molten steel sent from the blast furnace is stored in the
本實施形態中,首先進行如下的精煉處理步驟:於爐體2裝入作為熔融金屬的熔鐵6後,從多個底吹風口3對熔鐵6吹入氧氣及烴氣體,且從頂吹噴管4對熔鐵6噴射氧氣,藉此進行氧化精煉處理。氧化精煉處理是對熔融金屬添加氧源,將熔融金屬中的碳或磷等雜質成分氧化去除的處理。本實施形態中,藉由氧化精煉處理,至少進行將熔鐵6中的碳去除的脫碳反應以及將熔鐵6中的磷去除的脫磷反應。此外,以下,將藉由從多個底吹風口3吹入氧氣、以及從頂吹噴管4噴射氧氣而進行的氧氣(氧源)對熔鐵6的添加亦稱為吹煉。In this embodiment, the following refining process step is first performed: after the
精煉處理步驟中,藉由進行脫碳反應,熔鐵6中的碳被氧化去除,而製造碳濃度低的熔鋼。另外,於精煉處理步驟中,為了促進脫磷反應,將造渣劑等副原料投入至爐體2的內部。此時,成分組成不同的多種造渣劑僅分別添加與作為目標的礦渣組成相對應的量。造渣劑等副原料是根據氧化精煉處理前的熔鐵6的成分或溫度、氧化精煉處理後的熔鐵6的目標成分或目標溫度、精煉反應的效率等各種吹煉條件來預先決定,所決定的投入量是於氧化精煉處理的初期投入。此外,礦渣的組成中,將CaO濃度(mass%)相對於SiO2
濃度(mass%)的比((%CaO)/(%SiO2
))稱為鹽基度。另外,將根據所投入的副原料或熔鐵6的成分、氧源的投入預定量等的質量平衡,於氧化精煉處理前預先計算出的氧化精煉處理後的礦渣的推定鹽基度亦稱為計算鹽基度。於將一般的鋼種進行熔製的情況下,上底吹型的轉爐1中,通常計算鹽基度成為4.0以上。於精煉處理步驟中,投入副原料,然後進行吹煉處理,熔鐵6的成分及溫度成為目標的成分及溫度,藉此,氧化精煉處理結束。In the refining treatment step, by performing a decarburization reaction, the carbon in the
於精煉處理步驟之後,進行如下的添加步驟:對收納於爐體2的熔鋼即熔鐵6,經由滑槽5而添加至少包含SiO2
的含二氧化矽的物質。
添加步驟的作業順序並未特別規定,但若採取以下的作業順序,則促進含二氧化矽的物質的熔解,因此較理想。After the refining treatment step, the following addition step is performed: to the
於轉爐1為具有頂吹噴管的轉爐,即頂吹型或者上底吹型的轉爐的情況下,亦可於精煉步驟之後,於一面為了防止噴嘴堵塞而噴射氧氣一面使頂吹噴管上升至待機位置為止的期間中,開始對熔鋼添加含二氧化矽的物質。於該情況下,若必需的精煉操作結束,則作業者(操作員)對操作盤進行操作而發送精煉結束指令。然後,於發送該指令後立即進行如下操作:將含二氧化矽的物質的必要量從料倉切出至料斗,打開料斗的門。若進行該操作,則頂吹噴管開始向待機位置上升後,含二氧化矽的物質經由滑槽而添加於爐內的熔鋼浴面上。頂吹噴管雖然為了避免噴嘴堵塞而與氧化精煉處理時相比而言流量低,但於上升中亦繼續噴射氧。此時,利用所吹附的氧氣來攪拌熔鋼(攪拌效果)。另外,利用所吹附的氧氣,熔鋼氧化而生成FeO,藉此促進礦渣的渣化(渣化效果)。因此,藉由利用氧氣的攪拌效果及渣化效果,含二氧化矽的物質的熔解得到促進。此外,為了使添加的時機以及爐傾動(出鋼)開始更提前,亦可進行如下操作:將添加預定量的含二氧化矽的物質於精煉處理步驟的末期從料倉中切出,以可添加的狀態儲留於料斗,於發送精煉結束指令後立即打開料斗的門。In the case where the converter 1 is a converter with a top-blowing nozzle, that is, a top-blowing or top-bottom-blowing converter, after the refining step, the top-blowing nozzle may be raised while spraying oxygen to prevent nozzle clogging During the period up to the standby position, silicon dioxide-containing substances were added to the molten steel. In this case, when the necessary refining operation ends, the operator (operator) operates the operation panel and sends a refining end instruction. Then, immediately after sending this instruction, proceed as follows: Cut the necessary amount of silica-containing substance from the silo to the hopper, and open the door of the hopper. When this operation is performed, after the top blowing nozzle starts to rise to the standby position, the silicon dioxide-containing substance is added to the molten steel bath surface in the furnace through the chute. Although the top-blowing nozzle has a lower flow rate than the oxidation refining process in order to avoid nozzle clogging, it continues to inject oxygen during ascent. At this time, the molten steel is stirred by the blown oxygen (stirring effect). In addition, the molten oxygen is oxidized to generate FeO using the supplied oxygen, thereby promoting slag formation (slag formation effect). Therefore, by using the oxygen stirring effect and the slagging effect, the melting of the silica-containing material is promoted. In addition, in order to advance the timing of addition and the start of furnace tilting (tapping), the following operations can also be carried out: the addition of a predetermined amount of silicon dioxide-containing material is cut out of the silo at the end of the refining process step, so that The added state is stored in the hopper, and the door of the hopper is opened immediately after sending the refining instruction.
另外,於轉爐為具有底吹風口的轉爐,即上底吹型或者底吹型的轉爐的情況下,亦可於精煉處理步驟之後,於將從底吹風口吹入的底吹氣體的吹入條件切換為使爐體傾動時的條件後,直至爐體開始傾動為止的期間中,對熔鋼添加含二氧化矽的物質。於該情況下,操作員對操作盤進行操作而發送精煉結束指令後,立即進行如下操作:將含二氧化矽的物質的必要量從料倉切出至料斗,打開料斗的門。若發送精煉結束指令,則於可將氧氣或惰性氣體、氧氣與惰性氣體的混合氣體等進行底吹的上底吹型或者底吹型的轉爐中,從底吹風口吹入的底吹氣體的吹入條件是由精煉處理步驟的條件,切換為於後述出鋼步驟中使爐體傾動時的條件。具體而言,於使爐體傾動而出鋼時的吹入條件下,底吹氣體的種類切換為惰性氣體,底吹氣體的流量設定為低至在出鋼中不會產生底吹風口的阻塞的程度的流量。含二氧化矽的物質於底吹氣體的吹入條件切換為使爐體傾動時的吹入條件後即刻直至爐體開始傾動為止的期間中,從料斗中經由滑槽5而添加於爐內的熔鋼浴面上。此外,於添加含二氧化矽的物質的期間,較佳為爐體成為直立的狀態。若採取此種作業順序,則藉由利用底吹氣體的熔鋼攪拌效果來促進含二氧化矽的物質的熔解。此外,為了使添加的時機以及爐體開始傾動(出鋼)的時機更提前,亦可僅進行如下操作:將添加預定量的含二氧化矽的物質於精煉處理步驟的末期從料倉中切出,以可添加的狀態儲留於料斗,發送精煉結束指令後立即打開料斗的門。In addition, in the case where the converter is a converter having a bottom blowing port, that is, an upper bottom blowing type or a bottom blowing type converter, after the refining process step, the bottom blowing gas blown in from the bottom blowing port may also be blown in After the condition is switched to the condition when the furnace body is tilted, a substance containing silicon dioxide is added to the molten steel during the period until the furnace body starts to tilt. In this case, after the operator operates the operation panel and sends the refining end command, he immediately performs the following operations: cutting out the necessary amount of the silica-containing substance from the silo to the hopper, and opening the hopper door. If the refining end command is sent, in the bottom-blowing type or bottom-blowing type converter that can carry out bottom blowing of oxygen or inert gas, mixed gas of oxygen and inert gas, the bottom blowing gas is blown in from the bottom blowing port The blowing conditions are the conditions in the refining process step, and are switched to the conditions when the furnace body is tilted in the steel step described later. Specifically, under the blowing conditions when the furnace body is tilted and tapped out, the type of bottom blown gas is switched to inert gas, and the flow rate of the bottom blown gas is set so low that no blockage of the bottom blowing opening occurs during tapping Degree of flow. The material containing silicon dioxide is added into the furnace from the hopper through the
含二氧化矽的物質若為包含SiO2 的物質,則可為任一種,較佳為成分的大半為SiO2 ,較佳為SiO2 含量更多。例如,含二氧化矽的物質可使用主要包含SiO2 的矽石。另外,作為含二氧化矽的物質,就料斗等儲藏設備的制約的觀點而言,較佳為使用精煉處理步驟所使用的造渣劑中的主要含有SiO2 的物質。此外,由於矽石通常用作造渣劑,故而就該觀點而言,亦較佳為使用矽石。進而,本實施形態中,作為一例,於使用矽石來作為含二氧化矽的物質的情況下,將矽石的粒徑設為5 mm以上、40 mm以下。含二氧化矽的物質的粒徑更小,則容易熔解。但,若含二氧化矽的物質的粒徑過小,則存在由於飛散而導致投入良率下降的可能性。另外,於將微粉狀的含二氧化矽的物質進行氣送而使用的情況下,由於儲藏設備或搬送設備的制約,於連續處理的情況下存在無法確保充分的投入量的可能性。另一方面,於含二氧化矽的物質的粒徑大的情況下,雖不會產生粒徑小的情況下的所述問題,但存在所投入的含二氧化矽的物質並不充分熔解的可能性。因此,含二氧化矽的物質的粒徑較佳為設為5 mm以上、40 mm以下。The silicon dioxide-containing substance may be any one that contains SiO 2 , and it is preferable that most of the components are SiO 2 , and it is more preferable that the SiO 2 content is greater. For example, for the silica-containing substance, silica mainly containing SiO 2 can be used. In addition, as the silica-containing substance, from the viewpoint of restrictions on storage equipment such as a hopper, it is preferable to use a substance mainly containing SiO 2 in the slag-forming agent used in the refining process step. In addition, since silica is generally used as a slag-forming agent, from this viewpoint, it is also preferable to use silica. Furthermore, in this embodiment, as an example, when silica is used as the silica-containing substance, the particle diameter of silica is set to 5 mm or more and 40 mm or less. Substances containing silicon dioxide have a smaller particle size and are easier to melt. However, if the particle size of the silicon dioxide-containing substance is too small, there is a possibility that the input yield will decrease due to scattering. In addition, when a fine powdered silicon dioxide-containing substance is used for air delivery, there is a possibility that a sufficient input amount cannot be ensured in the case of continuous processing due to restrictions of storage facilities or conveyance facilities. On the other hand, when the particle size of the silicon dioxide-containing substance is large, although the above-mentioned problem does not occur when the particle size is small, there is a case that the input silicon dioxide-containing substance does not sufficiently melt possibility. Therefore, the particle size of the silicon dioxide-containing substance is preferably 5 mm or more and 40 mm or less.
於添加步驟中,根據礦渣7的精煉處理步驟後的計算鹽基度、以及依據礦渣的浸水膨脹率而設定的目標鹽基度,來決定含二氧化矽的物質的投入量。具體而言,根據礦渣7的精煉處理步驟後的計算鹽基度以及所推定的礦渣量,來求出為了使礦渣7達到目標鹽基度而必需的SiO2
量,與該SiO2
量相應的含二氧化矽的物質的量成為投入量。礦渣的浸水膨脹率是由礦渣中的F.CaO(Free-CaO,游離氧化鈣)的含量所決定的值,礦渣的鹽基度越高,則所述浸水膨脹率越大。於路基材料所使用的礦渣的情況下,依據JIS,以浸水膨脹率成為1.5%以下的方式來決定,本實施形態中,作為較其更嚴格的基準,目標為將礦渣的浸水膨脹率設為0.5%以下。為了滿足0.5%的浸水膨脹率,於如本實施形態般為上底吹形的轉爐的情況下,較佳為將目標鹽基度設為小於3.8,更佳為設為3.6以下。藉由將目標鹽基度,即,添加含二氧化矽的物質之後的礦渣的計算鹽基度設為小於3.8,較佳為3.6以下,可充分降低礦渣中的F.CaO的含量,可滿足浸水膨脹率≦0.5%的基準。另外,於添加步驟中,目標鹽基度較佳為設為3.0以上。於目標鹽基度,即,添加含二氧化矽的物質之後的礦渣7的計算鹽基度成為小於3.0的情況下,礦渣的磷分配比下降,存在藉由礦渣中的磷返回至熔鋼而產生熔鋼的磷濃度增加的複磷的可能性。因此,存在於磷濃度的上限嚴格的鋼種中成為問題的情況。In the addition step, the input amount of the silicon dioxide-containing substance is determined based on the calculated salinity after the refining treatment step of the
另外,於添加步驟中,亦可判斷精煉步驟後的礦渣7的計算鹽基度是否為3.8以上,僅於精煉步驟後的礦渣7的計算鹽基度為3.8以上的情況下添加含二氧化矽的物質。於該情況下,當精煉步驟後的礦渣7的計算鹽基度小於3.8時,不添加含二氧化矽的物質而進行後述出鋼步驟。
於添加步驟中添加的含二氧化矽的物質藉由從滑槽5投入至高溫的爐體2的內部,而添加於在熔鐵6的上方浮起的礦渣7。然後,所投入的含二氧化矽的物質藉由高溫的熔鐵6或礦渣7而熔解,成為熔融的礦渣7的一部分。In addition, in the addition step, it can also be determined whether the calculated basicity of the
於添加步驟之後,進行使爐體2傾動而從爐體2中排出熔鐵6的出鋼步驟。於出鋼步驟中,以一對耳軸22為中心而使爐體2傾動,從設置於爐體2的側壁部的出湯孔(未圖示)中排出熔鐵6。經排出的熔鐵6收納於爐體2的下方所配置的澆桶(ladle)(未圖示),送至下一步驟。於出鋼步驟中,藉由爐體2傾動,熔鐵6或礦渣7於爐體2的內部流動,藉此,進而促進於添加步驟中投入的含二氧化矽的物質的熔融。After the addition step, the tapping step of tilting the
於出鋼步驟之後,成為於爐體2殘留有礦渣7的狀態。而且,殘留於爐體2的礦渣7藉由爐體2向與出鋼步驟相反的一側傾動,而從爐口21向下方排出。經排出的礦渣7回收至爐體2的下方所配置的礦渣桶(slag ladle),然後,經過老化(aging)處理或磁選(magnetic separation)處理等適當的處理而再利用。
經過出鋼步驟,收納於澆桶(未圖示)的熔鐵6根據應製造的鋼種的目標成分組成來適當實施兩次精煉之後,利用連續鑄造機等鑄造設備來鑄造,成為鑄片。所獲得的鑄片為了使尺寸形狀或特性等滿足出貨製品的規格而實施軋壓或熱處理,成為製品的鋼。After the tapping step,
〈變形例〉 以上,雖已參照特定的實施形態來對本發明進行說明,但並非意圖藉由該些說明來限定發明。藉由參照本發明的說明,對本領域技術人員而言,與所揭示的實施形態一併,包含各種變形例的本發明的其他實施形態亦明瞭。因此應理解為,專利申請範圍中記載的發明的實施形態中,亦包括將本說明書中記載的該些變形例單獨或者組合包含的實施形態。<Modification> Although the present invention has been described above with reference to specific embodiments, it is not intended that these descriptions limit the invention. By referring to the description of the present invention, those skilled in the art will understand other embodiments of the present invention including various modifications together with the disclosed embodiments. Therefore, it should be understood that the embodiments of the invention described in the scope of the patent application also include embodiments in which these modified examples described in this specification are included alone or in combination.
例如,所述實施形態中,轉爐1雖設為上底吹型的轉爐,但本發明並不限定於所述例。例如,轉爐1亦可為僅從頂吹噴管4來噴射氧氣的頂吹型轉爐、或僅從底吹風口3來噴射氧氣的底吹型轉爐。進而,於轉爐1為上底吹型的轉爐的情況下,除了如所述實施形態般可將氧氣進行底吹的轉爐以外,亦可為可僅進行惰性氣體的底吹的轉爐。另外,轉爐1亦可於頂吹噴管4設置與氧氣不同的其他噴管孔,從該噴管孔中,將石灰等副原料與搬送氣體一併對熔鐵6噴射(投射)。For example, in the above-mentioned embodiment, the converter 1 is a top-bottom type converter, but the present invention is not limited to the examples. For example, the converter 1 may be a top-blowing converter that injects oxygen only from the top-blowing
另外,所述實施形態中,雖較佳為將目標鹽基度設為小於3.8,更佳為3.6以下,但本發明並不限定於所述例。進而,亦可於添加步驟中,根據精煉步驟後的礦渣7的計算鹽基度是否為3.8以上的判斷結果,來判斷是否於添加步驟中添加含二氧化矽的物質,但本發明並不限定於所述例。所述目標鹽基度及臨限值適合於在至少從多個底吹風口來吹入氧氣的吹煉形態的轉爐型精煉即上底吹型或者底吹型的轉爐中,達成0.5%以下的浸水膨脹率。即,可根據作為目標的浸水膨脹率、或轉爐的吹煉形態的差異,來變更所述目標鹽基度或臨限值。
進而,所述實施形態中,藉由添加氧氣作為氧源而進行氧化精煉處理,但本發明並不限定於所述例。例如,作為氧源,除了氧氣以外,亦可進而使用氧化鐵等固態氧源。In addition, in the above-mentioned embodiment, although the target salinity is preferably less than 3.8, and more preferably 3.6 or less, the present invention is not limited to the example. Furthermore, in the addition step, it is possible to determine whether to add a substance containing silicon dioxide in the addition step based on the judgment result of whether the calculated basicity of the
〈實施形態的效果〉
(1)本發明一態樣的鋼的製造方法藉由利用轉爐1,對熔融金屬實施氧化精煉處理而製造熔鋼,所述鋼的製造方法包括:精煉處理步驟,藉由利用轉爐1,對熔融金屬添加至少包含氧氣的氧源來實施氧化精煉處理,從而將熔融金屬形成熔鋼;添加步驟,於精煉處理步驟之後,對收納有熔鋼的轉爐1的爐體2,從上方添加至少包含SiO2
的含二氧化矽的物質;以及出鋼步驟,於添加步驟之後,使爐體2傾動而從爐體2中排出熔鋼。<Effects of the embodiment> (1) The method for manufacturing steel according to one aspect of the present invention manufactures molten steel by performing an oxidative refining process on molten metal using the converter 1, and the steel manufacturing method includes a refining process step by By using the converter 1, an oxygen source containing at least oxygen is added to the molten metal to perform an oxidative refining process to form the molten metal into molten steel; the addition step is to the
根據所述(1)的構成,於作為熔鐵6的高溫熔鋼收納於爐體2的內部的狀態下,添加含二氧化矽的物質,因此含二氧化矽的物質容易熔解。另外,於出鋼步驟中,藉由因爐體2的傾動,熔鐵6或礦渣7於爐體2的內部流動,而更促進含二氧化矽的物質的熔解。因此,可使所添加的含二氧化矽的物質充分熔解,可高精度地降低礦渣7的鹽基度。另外,所述(1)的構成中,由於含二氧化矽的物質容易熔解,故而可使用更大粒徑的含二氧化矽的物質。藉此,可提高生產效率,製造成本亦可降低。According to the configuration of (1), in the state where the high-temperature molten steel as the
另外,於所述(1)的構成中,於精煉處理步驟中,無需降低礦渣7的鹽基度。若於精煉處理步驟中礦渣7的鹽基度降低,則存在產生礦渣7的發泡的可能性。若藉由發泡而從爐體2中噴出礦渣7,則引起良率下降或爐下的礦渣桶線的下沈等,無法進行穩定的作業。與此相對,所述(1)的構成中,礦渣7的發泡的發生頻率得到抑制,可進行穩定的作業。進而,若精煉處理步驟中礦渣7的鹽基度降低,則礦渣7的磷分配比降低,故而存在無法充分脫磷,或為了使礦渣7的量增加而包含CaO的造渣劑的投入量增加的情況。與此相對,所述(1)的構成中,礦渣7的鹽基度下降的期間成為從添加步驟至出鋼步驟為止的短期間,隨著磷分配比的下降,複磷的量亦變得極其微少。因此,可將由磷分配比的下降所帶來的影響抑制為最小限度,可進一步降低製造成本。另外,由於複磷的量極其微少等對熔鐵6的成分組成的影響小至可忽略的程度,故而成為製品特性等一如往常的鋼。In addition, in the configuration of the above (1), in the refining treatment step, it is not necessary to reduce the basicity of the
(2)於所述(1)的構成中,轉爐1具有設置於爐體2的底部的底吹風口3,於精煉處理步驟中,作為氧源中所含的氧氣,至少從底吹風口3對熔融金屬吹入氧氣,藉此實施氧化精煉處理。
根據所述(2)的構成,於就吹煉形態的不同而言,與頂吹型的轉爐相比難以降低礦渣的鹽基度的底吹型或上底吹型的轉爐中,亦可降低礦渣的鹽基度,因此可促進礦渣的再利用。(2) In the configuration of (1) above, the converter 1 has a
(3)於所述(1)或(2)的構成中,轉爐1具有頂吹噴管4,於添加步驟中,於精煉處理步驟之後,一面為了防止噴嘴堵塞而噴射氧氣一面使頂吹噴管4上升至待機位置為止的期間中,開始對熔鋼添加含二氧化矽的物質。
根據所述(3)的構成,利用由所吹附的氧氣帶來的攪拌效果及渣化效果,來促進含二氧化矽的物質的熔解。(3) In the configuration of (1) or (2) above, the converter 1 has a top-blowing
(4)於所述(1)~(3)中的任一構成中,轉爐1具有設置於爐體2的底部的底吹風口3,於添加步驟中,於精煉處理步驟之後,將從底吹風口3吹入的底吹氣體的吹入條件切換為使爐體2傾動時的條件後,直至爐體2開始傾動為止的期間中,對熔鋼添加含二氧化矽的物質。
根據所述(4)的構成,於添加步驟中以藉由從底吹氣體所吹入的底吹氣體,來攪拌熔鋼,促進含二氧化矽的物質的熔解。(4) In any of the above-mentioned configurations (1) to (3), the converter 1 has a
(5)於所述(1)~(4)中的任一構成中,於添加步驟中,當精煉處理步驟後的爐體2內的礦渣7的計算鹽基度成為3.8以上時,以礦渣7的計算鹽基度成為3.6以下的方式來決定含二氧化矽的物質的投入量。
根據所述(5)的構成,於所述(2)的構成的轉爐1中,可將礦渣7的浸水膨脹率設為0.5%以下。(5) In any of the above-mentioned configurations (1) to (4), in the addition step, when the calculated basicity of the
(6)於所述(1)~(5)中的任一構成中,於添加步驟中,以將爐體2內的礦渣7的計算鹽基度成為3.0以上的方式來決定含二氧化矽的物質的投入量。
根據所述(6)的構成,可充分抑制複磷的量,可進一步降低製造成本。(6) In any of the above-mentioned configurations (1) to (5), in the adding step, the silica-containing silica is determined so that the calculated basicity of the
(7)本發明一態樣的礦渣的鹽基度降低方法是使藉由利用轉爐1,對熔融金屬實施氧化精煉處理來製造熔鋼時所產生的礦渣7的鹽基度降低的礦渣7的鹽基度降低方法,其包括:精煉處理步驟,藉由利用轉爐1,對熔融金屬添加至少包含氧氣的氧源來實施氧化精煉處理,從而將熔融金屬形成熔鋼;添加步驟,於精煉處理步驟之後,對收納於轉爐1的爐體2的熔鋼添加至少包含SiO2
的含二氧化矽的物質;以及出鋼步驟,於添加步驟之後,使爐體2傾動而從爐體中排出熔鋼。
根據所述(7)的構成,可獲得與所述(1)相同的效果。(7) The method for reducing the basicity of the slag according to one aspect of the present invention is to use the converter 1 to perform an oxidative refining process on molten metal to produce
(8)於所述(7)的構成中,轉爐1具有頂吹噴管4,於添加步驟中,於精煉處理步驟之後,一面為了防止噴嘴堵塞而噴射氧氣一面使頂吹噴管4上升至待機位置為止的期間中,開始對熔鋼添加含二氧化矽的物質。
根據所述(8)的構成,獲得與所述(3)的構成相同的效果。(8) In the configuration of (7) above, the converter 1 has a
(9)於所述(7)或(8)的構成中,轉爐1具有設置於爐體2的底部的底吹風口3,於添加步驟中,於精煉處理步驟之後,將從底吹風口3吹入的底吹氣體的吹入條件切換為使爐體2傾動時的條件後,直至爐體2開始傾動為止的期間中,對熔鋼添加含二氧化矽的物質。
根據所述(9)的構成,獲得與所述(4)的構成相同的效果。
[實施例](9) In the configuration of (7) or (8) above, the converter 1 has a
對本發明者等人所進行的實施例加以說明。實施例中,使用與所述實施形態相同的鋼的製造方法,利用轉爐1來進行熔鐵6的精煉處理,使礦渣的鹽基度降低。具體而言,實施例中,於精煉處理步驟中,藉由利用上底吹型的轉爐1,對熔融金屬實施氧化精煉處理來製造熔鋼。於精煉處理步驟中,於將計算鹽基度設為4以上的條件下,進行熔鐵6的氧化精煉處理。繼而,於添加步驟中,將目標鹽基度設為3.6(實施例1)或3.2(實施例2),添加矽石來作為含二氧化矽的物質。進而,於出鋼步驟中,當將熔鐵6從爐體2中排出時,採集爐體2內的礦渣7來測定CaO濃度以及SiO2
濃度,藉此測定鹽基度(亦稱為「實際鹽基度」)。The embodiments performed by the inventors and others will be described. In the examples, the same steel manufacturing method as the above-described embodiment was used, and the converter 1 was used to perform the refining process of the
另外,實施例中,作為比較,於精煉步驟之後,依據不進行添加步驟而進行出鋼步驟的現有方法來進行鋼的製造(比較例)。於比較例中,亦與實施例同樣,於出鋼步驟中採集礦渣7來測定實際鹽基度。另外,比較例中,於計算鹽基度不同的多個條件(比較例1~比較例4)下,進行實際鹽基度的測定,來調查計算鹽基度與實際鹽基度的關係。In addition, in the Examples, for comparison, after the refining step, the steel was produced according to a conventional method of performing the tapping step without performing the addition step (Comparative Example). In the comparative example, in the same way as the example, the
圖2中示出實施例及比較例的計算鹽基度與實際鹽基度的關係。圖2所示的比較例的圖表中,分別示出比較例1的計算鹽基度成為3.49以下(N(樣品數量)=42),比較例2的計算鹽基度成為3.50以上、3.99以下(N=182),比較例3的計算鹽基度成為4.00以上、4.49以下(N=467),比較例4的計算鹽基度成為4.50以上(N=722)的條件。此外,圖2中,圖表中示出多個資料的平均值,縱橫延伸的條表示標準偏差(σ)。如圖2所示可確認,比較例1~比較例4所示的現有的礦渣的鹽基度是實際鹽基度對於計算鹽基度顯示出相關關係的鹽基度。此處,計算鹽基度是根據氧化精煉處理的熔融金屬的成分或各種副原料的投入量、包含氧氣的氧源的量等預先設想的吹煉條件下的質量平衡來計算的鹽基度。因此,根據實際的反應效率等要因,存在相對於計算鹽基度而言,實際鹽基度僅降低一定程度的傾向。FIG. 2 shows the relationship between the calculated salinity and the actual salinity in Examples and Comparative Examples. The graph of the comparative example shown in FIG. 2 shows that the calculated basicity of Comparative Example 1 becomes 3.49 or less (N (number of samples)=42), and the calculated basicity of Comparative Example 2 becomes 3.50 or more and 3.99 or less ( N=182), the calculated salinity of Comparative Example 3 becomes 4.00 or more and 4.49 or less (N=467), and the calculated salinity of Comparative Example 4 becomes a condition of 4.50 or more (N=722). In addition, in FIG. 2, the average value of a plurality of data is shown in the graph, and the horizontally and vertically extending bar indicates the standard deviation (σ). As shown in FIG. 2, it can be confirmed that the basicity of the conventional slag shown in Comparative Examples 1 to 4 is a basicity that shows a correlation between the actual basicity and the calculated basicity. Here, the calculated basicity is calculated based on the mass balance under the pre-conceived blowing conditions such as the composition of the molten metal in the oxidation refining process, the input amount of various auxiliary materials, the amount of the oxygen source containing oxygen, and the like. Therefore, according to factors such as actual reaction efficiency, there is a tendency that the actual basicity will only decrease to a certain degree relative to the calculated basicity.
進而,如圖2所示,將目標鹽基度設為3.6的實施例1(N=423)、以及將目標鹽基度設為3.2的實施例2(N=36)中,可確認相對於目標鹽基度,實際鹽基度充分降低,且可確認所添加的含二氧化矽的物質於礦渣中熔解。Furthermore, as shown in FIG. 2, in Example 1 (N=423) where the target basicity is set to 3.6 and Example 2 (N=36) where the target basicity is set to 3.2, it can be confirmed that The target salinity is actually reduced sufficiently, and it can be confirmed that the added silica-containing material melts in the slag.
另外,實施例中,對以與所述實施例1相同的方式進行處理的礦渣7,從爐體2中排出而回收後,進行鹽基度的分析以及測定浸水膨脹率。鹽基度是對礦渣7的分析用試樣進行螢光X射線分析,將CaO濃度(mass%)及SiO2
濃度(mass%)進行定量,根據該些濃度的比來求出。浸水膨脹率的測定是依據日本工業標準JISA5015附錄B來實施。其結果為可確認,礦渣的鹽基度為2.7,且浸水膨脹率成為0.5%以下。與此相對,對於利用與比較例相同的方法來處理的計算鹽基度為4.0以上的礦渣,亦於回收後進行鹽基度的分析以及測定浸水膨脹率。此時,分析及測定是利用與所述實施例相同的方法來實施。其結果為可確認,礦渣的鹽基度為3.5,且浸水膨脹率成為1.5%以上,無法滿足目標品質。In addition, in the Examples, the
1:轉爐 2:爐體 3:底吹風口 4:頂吹噴管 5:滑槽 6:熔鐵 7:礦渣 21:爐口 22:耳軸1: converter 2: furnace body 3: bottom air outlet 4: Top blowing nozzle 5: Chute 6: molten iron 7: Slag 21: Furnace 22: trunnion
圖1是表示轉爐的設備構成的示意圖。 圖2是表示實施例及比較例的計算鹽基度與實際鹽基度的關係的圖表。FIG. 1 is a schematic diagram showing the equipment configuration of a converter. FIG. 2 is a graph showing the relationship between the calculated salinity and the actual salinity in Examples and Comparative Examples.
1:轉爐 1: converter
2:爐體 2: furnace body
3:底吹風口 3: bottom air outlet
4:頂吹噴管 4: Top blowing nozzle
5:滑槽 5: Chute
6:熔鐵 6: molten iron
7:礦渣 7: Slag
21:爐口 21: Furnace
22:耳軸 22: trunnion
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JPWO2020110392A1 (en) | 2021-02-15 |
KR20210084563A (en) | 2021-07-07 |
JP6888741B2 (en) | 2021-06-16 |
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