TW202014348A - Cup-shaped container and laminate for cup-shaped container includes a body in a cylindrical shape and a bottom body in an inverted U-shaped, in which the body and the bottom body are integrated by joining with each other - Google Patents

Cup-shaped container and laminate for cup-shaped container includes a body in a cylindrical shape and a bottom body in an inverted U-shaped, in which the body and the bottom body are integrated by joining with each other Download PDF

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TW202014348A
TW202014348A TW108120011A TW108120011A TW202014348A TW 202014348 A TW202014348 A TW 202014348A TW 108120011 A TW108120011 A TW 108120011A TW 108120011 A TW108120011 A TW 108120011A TW 202014348 A TW202014348 A TW 202014348A
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cup
blank
metal foil
shaped container
heat
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TW108120011A
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Chinese (zh)
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TWI826460B (en
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苗村正
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日商昭和電工包裝股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D3/00Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
    • B65D3/10Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by form of integral or permanently secured end closure
    • B65D3/12Flanged discs permanently secured, e.g. by adhesives or by heat-sealing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/22Boxes or like containers with side walls of substantial depth for enclosing contents
    • B65D1/26Thin-walled containers, e.g. formed by deep-drawing operations
    • B65D1/265Drinking cups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/22Boxes or like containers with side walls of substantial depth for enclosing contents
    • B65D1/26Thin-walled containers, e.g. formed by deep-drawing operations
    • B65D1/28Thin-walled containers, e.g. formed by deep-drawing operations formed of laminated material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D3/00Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
    • B65D3/02Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by shape
    • B65D3/06Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines characterised by shape essentially conical or frusto-conical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D3/00Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
    • B65D3/22Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines with double walls; with walls incorporating air-chambers; with walls made of laminated material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D3/00Rigid or semi-rigid containers having bodies or peripheral walls of curved or partially-curved cross-section made by winding or bending paper without folding along defined lines
    • B65D3/28Other details of walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/40Applications of laminates for particular packaging purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/70Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
    • B65D85/72Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for for edible or potable liquids, semiliquids, or plastic or pasty materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/70Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
    • B65D85/72Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for for edible or potable liquids, semiliquids, or plastic or pasty materials
    • B65D85/78Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for for edible or potable liquids, semiliquids, or plastic or pasty materials for ice-cream

Abstract

The present invention provides a cup-shaped container which can be manufactured at a low price by using the manufacturing equipment for the paper-made cup-shaped container. The content therein is excellent in long-term storage and can be sterilized by aseptic sterilization and retort sterilization. The cup-shaped container 1 of the present invention is composed of a body 2 and a bottom body 3. The body 2 is formed into a cylindrical shape by overlapping and joining both edges of a blank body 20A. The body has a back-fold portion 22 that is folded inward and backward at the lower opening edge, and a flange portion 23 that is bent outward at the upper opening edge. The bottom body 3 is formed into a substantially inverted U-shaped in cross-section by forming a descending portion 32 on an outer peripheral of a bottom blank body 30A. An outer surface of the descending portion 32 is joined to an inner surface of a lower end portion 2a of the body 2, and the back-fold portion 22 is joined to an inner surface of the descending portion 32. Therefore, the body 2 and the bottom body 3 are in an integrated form. The blank body 20A and the bottom blank body 30A respectively include a laminate 20 and 30 having metal foil layers 201 and 301 and hot-melt adhesive resin layer 202 and 302 laminated on the metal foil layers 201 and 301, and having no paper layer. The bottom body 3 is formed by drawing-forming the bottom blank body 30A.

Description

杯狀容器及用於杯狀容器的積層體Cup-shaped container and laminated body for cup-shaped container

本發明係關於例如以冰淇淋或優格等的食品或飲料等作為內容物的杯狀容器及作為該容器之材料使用的積層體。The present invention relates to, for example, a cup-shaped container containing food or drink such as ice cream or yogurt, and a laminate used as a material of the container.

作為用以填充包裝例如冰淇淋或優格等半固態乳製品的容器,一般係使用紙製的杯狀容器,亦即紙杯。 紙杯通常係將分別裁切為既定形狀的紙製毛坯所構成的本體與底體接合成一體而形成。更詳細而言,本體係將略扇形的本體用毛坯的兩端緣部彼此疊合並接合而形成筒狀,並且在下端開口緣部形成向內反折的反折部,且在上端開口緣部形成向外彎曲的凸緣部。底體係將略圓形的底體用毛坯在其外周部形成下垂部而成形為裙狀,其剖面略為倒U形。接著,底體之下垂部被包入本體的反折部而進行接合,藉此使本體及底體一體化。 本體用及底體用的各毛坯,例如係由具有一般原紙、耐酸紙、塗布紙等所構成的紙層與積層於紙層之單面或雙面的聚乙烯樹脂(PE)層的積層體所構成(例如參照下述專利文獻1)。As a container for filling and packaging semi-solid dairy products such as ice cream or yogurt, a cup-shaped container made of paper, that is, a paper cup is generally used. Paper cups are usually formed by joining together a body composed of paper blanks cut into predetermined shapes and a bottom body. In more detail, the present system overlaps and joins the two ends of the slightly fan-shaped body blank to form a cylindrical shape, and forms an inwardly folded back at the lower opening edge, and opens at the upper edge A flange portion bent outward is formed. In the bottom system, a slightly rounded blank for the bottom body is formed into a skirt shape at its outer peripheral portion, and its cross section is slightly inverted U-shaped. Next, the hanging portion of the bottom body is wrapped in the folded portion of the main body and joined, thereby integrating the main body and the bottom body. Each blank for the main body and the substrate is, for example, a laminate comprising a paper layer composed of general base paper, acid-resistant paper, coated paper, etc., and a polyethylene resin (PE) layer laminated on one or both sides of the paper layer Structure (for example, refer to the following Patent Document 1).

又,作為上述各毛坯的材料,除了紙層及聚乙烯樹脂(PE)層以外,使用積層了由鋁箔等所構成之阻隔層而成之積層體的紙杯亦已為人所知(例如參照下述的專利文獻2)。In addition, as the material of each of the above-mentioned blanks, in addition to a paper layer and a polyethylene resin (PE) layer, a paper cup using a laminated body formed by laminating a barrier layer composed of aluminum foil or the like is also known (for example, refer to the following Patent Document 2 mentioned).

其他,作為冰淇淋、優格等的容器,聚丙烯樹脂(PP)等的塑膠成形體所構成的容器亦已為人所知(例如參照下述的專利文獻3)。 [先前技術文獻] [專利文獻]In addition, as a container for ice cream, yogurt, etc., a container made of a plastic molded body such as polypropylene resin (PP) is also known (for example, refer to Patent Document 3 below). [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本特開昭58-30955號公報 [專利文獻2]日本特開2007-210639號公報 [專利文獻3]日本特開2007-176505號公報[Patent Document 1] Japanese Unexamined Patent Publication No. 58-30955 [Patent Document 2] Japanese Patent Laid-Open No. 2007-210639 [Patent Document 3] Japanese Unexamined Patent Publication No. 2007-176505

[發明所欲解決之課題][Problems to be solved by the invention]

然而,紙杯雖生產性優良且可以低價製造,但另一方面阻隔性不佳,而不適合長期保存內容物。 附有鋁箔等阻隔層的紙杯的情況,內容物的長期保存性雖提升,但水容易從紙層的端面侵入,而無法進行殺菌釜滅菌。 又,塑膠製的容器的情況,製造設備的成本變高,而且也不適合長期保存內容物。However, although the paper cup is excellent in productivity and can be manufactured at a low price, on the other hand, the barrier property is not good, and it is not suitable for long-term storage of contents. In the case of a paper cup with a barrier layer such as aluminum foil, although the long-term storage of the contents is improved, water easily invades from the end surface of the paper layer, and sterilization of the sterilizer cannot be performed. In addition, in the case of plastic containers, the cost of manufacturing equipment becomes high, and it is not suitable for long-term storage of contents.

本發明係鑒於上述課題而完成,目的在於提供一種杯狀容器,其可使用以紙為主體之杯狀容器的製造設備來低價製造,又,內容物的長期保存性優良,且亦可進行無菌滅菌(Aseptic)或殺菌釜滅菌。 [解決課題之手段]The present invention has been completed in view of the above-mentioned problems, and an object of the present invention is to provide a cup-shaped container that can be manufactured at a low price using a paper-made cup-shaped container manufacturing equipment, and also has excellent long-term storage of contents and can also be carried out Aseptic sterilization (Aseptic) or sterilization. [Means to solve the problem]

本發明為了達成上述目的而由以下的態樣所構成。In order to achieve the above object, the present invention is composed of the following aspects.

1)一種杯狀容器,其係由本體與底體所構成,該本體係將本體用毛坯的兩端緣部彼此疊合並接合,藉此形成筒狀,並且在上端開口緣部具有向外彎曲的凸緣部,而該底體係使底體用毛坯成形為其外周部形成下垂部的態樣,而其剖面略為倒U形;藉由使本體之下端部內表面與底體之下垂部的外表面接合而使本體及底體成為一體; 其中, 本體用毛坯,係由具有金屬箔層與積層於金屬箔層之兩面的熱熔接性樹脂層但不具有紙層的積層體所形成,在本體用毛坯中疊合的兩端緣部上,將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接,藉此進行接合,而透過經熱熔接的熱熔接性樹脂層將兩端緣部的金屬箔層積層, 底體用毛坯,係由具有金屬箔層與積層於金屬箔層的兩面之中成為底體之上側面的熱熔接性樹脂層但不具有紙層的積層體所形成,在本體之下端部的內表面及底體之下垂部的外表面上,使構成該等面的熱熔接性樹脂層彼此熱熔接,藉此進行接合,而本體之下端部的金屬箔層及底體之下垂部的金屬箔層係透過經熱熔接的熱熔接性樹脂層積層。1) A cup-shaped container, which is composed of a body and a bottom body, the system overlaps and joins the two end edges of the body blank to form a cylindrical shape, and has an outward bending at the upper opening edge The flange part of the bottom system, the bottom body is formed into a blank with the outer peripheral part forming a sag, and its section is slightly inverted U-shaped; by making the inner surface of the lower end of the body and the outer part of the sag of the bottom Surface bonding to make the body and the bottom body integrated; among them, The main body blank is formed of a laminate having a metal foil layer and a heat-fusible resin layer laminated on both sides of the metal foil layer but not a paper layer. On both end edges of the main body blank, the The heat-fusible resin layers constituting the mutually overlapping surfaces are thermally welded to each other for joining, and the metal foils at both end edges are laminated through the heat-fusible resin layers that have been thermally welded. The blank for the substrate is formed by a laminate having a metal foil layer and a heat-fusible resin layer deposited on both sides of the metal foil layer as the upper side of the substrate but not having a paper layer. On the inner surface and the outer surface of the drooping portion of the bottom body, the heat-fusible resin layers constituting these surfaces are thermally welded to each other for bonding, and the metal foil layer at the lower end of the body and the metal at the drooping portion of the bottom body The foil layer is laminated through a heat-fusible resin that has been thermally welded.

2)如上述1)之杯狀容器,其中底體係將底體用毛坯進行抽引成形而成。2) The cup-shaped container as described in 1) above, wherein the bottom system is formed by drawing the bottom body with a blank.

3)如上述1)或2)之杯狀容器,其中凸緣部向下反折而形成扁平狀。3) The cup-shaped container as described in 1) or 2) above, in which the flange portion is folded downward to form a flat shape.

4)如上述1)或2)之杯狀容器,其中凸緣部向下彎曲而其橫剖面形成略圓弧狀。4) The cup-shaped container as described in 1) or 2) above, in which the flange portion is bent downward and its cross section is formed in a slightly arc shape.

5)如上述1)至4)中任一項之杯狀容器,其中本體用毛坯的兩端緣部之中成為本體之內側的端緣部,以與成為本體之外側的本體用毛坯的面重疊的方式反折,並且熱熔接於該面上。5) The cup-shaped container according to any one of the above 1) to 4), wherein the edge of the blank for the main body becomes the inner edge of the main body to meet the surface of the blank for the outer side of the main body The overlapping way is reversed, and the surface is thermally welded.

6)如上述1)至5)中任一項之杯狀容器,其中形成本體用毛坯之積層體的金屬箔層的厚度為40~200μm,形成底體用毛坯之積層體的金屬箔層的厚度為40~200μm。6) The cup-shaped container according to any one of the above 1) to 5), wherein the thickness of the metal foil layer forming the laminate for the body blank is 40 to 200 μm, and the thickness of the metal foil layer forming the laminate for the substrate for the base The thickness is 40-200 μm.

7)如上述1)至6)中任一項之杯狀容器,其中形成本體用毛坯之積層體中積層於金屬箔層兩面的熱熔接性樹脂層的厚度分別為5~80μm,形成底體用毛坯的積層體中積層於金屬箔層的兩面中成為底體之上側面的熱熔接性樹脂層的厚度為5~80μm。7) The cup-shaped container according to any one of 1) to 6) above, wherein the thickness of the heat-welding resin layer laminated on both sides of the metal foil layer in the laminate forming the body blank is 5 to 80 μm, respectively, to form a substrate The thickness of the heat-fusible resin layer stacked on both sides of the metal foil layer in the laminate of the blank to be the upper side of the substrate is 5 to 80 μm.

8)如上述1)至7)中任一項之杯狀容器,其中在本體的疊合部,本體用毛坯的兩端緣部互相熱熔接的熱熔接性樹脂層的總厚度為8~150μm。8) The cup-shaped container according to any one of 1) to 7) above, wherein the total thickness of the heat-fusible resin layer in which the both end edges of the body blank are thermally fused to each other at the overlapping portion of the body is 8 to 150 μm .

9)如上述1)至8)中任一項之杯狀容器,其中在本體的疊合部,從本體用毛坯的兩端緣部的金屬箔層彼此的厚度方向觀看的重疊寬度為2~10mm。9) The cup-shaped container according to any one of the above 1) to 8), wherein the overlapping width of the metal foil layers of both ends of the main body blank at the overlapping portion of the main body is 2 to 2 10mm.

10)如上述1)至9)中任一項之杯狀容器,其中本體更具有反折部,其以從下端開口緣部將底體之下垂部包入的方式向內反折; 形成底體用毛坯的積層體更具有熱熔接性樹脂層,其積層於金屬箔層的兩面之中成為底體之下側的面; 本體的反折部及底體之下垂部,係藉由將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接而接合,而經熱熔接的熱熔接性樹脂層的內側有積層反折部的金屬箔層。10) The cup-shaped container according to any one of the above 1) to 9), wherein the body further has a reverse folding portion which is reversely folded inwardly in such a manner as to enclose the lower hanging portion of the bottom body from the opening edge of the lower end; The laminate forming the blank for the base body further has a heat-fusible resin layer, which is laminated on both sides of the metal foil layer to become the surface under the base body; The reversed portion of the body and the drooping portion of the bottom body are joined by thermally fusing the heat-fusible resin layers that constitute the mutually overlapping surfaces, and the heat-fusible resin layer that has been thermally welded has a built-in reaction Folded metal foil layer.

11)如上述10)之杯狀容器,其中形成底體用毛坯的積層體中積層於金屬箔層的兩面中成為底體之下側面的熱熔接性樹脂層,其厚度為5~80μm。11) The cup-shaped container as described in 10) above, wherein the laminated body forming the blank for the substrate is laminated on both sides of the metal foil layer to become a heat-sealing resin layer on the lower surface of the substrate, and has a thickness of 5 to 80 μm.

12)一種杯狀容器,其係由本體與底體所構成,該本體係將本體用毛坯的兩端緣部彼此疊合並接合,藉此形成筒狀,並且在上端開口緣部具有向外彎曲的凸緣部,該底體係以在底體用毛坯之外周部形成下垂部的方式成形,而其剖面略為倒U形;藉由將底體之下垂部的外表面接合於本體之下端部的內表面,使本體及底體成為一體; 其中, 本體用毛坯,係將具有金屬箔層與積層於金屬箔層之兩面的熱熔接性樹脂層但不具有紙層的積層體裁切為具有既定長度之2倍長度的尺寸,並且在長度中央對折而重合,再將構成重合面的熱熔接性樹脂層彼此熱熔接而成;本體用毛坯的兩端緣部,係以使反折側的端緣部成為本體之內側的方式疊合,並藉由將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接而進行接合,而兩端緣部的金屬箔層透過經熱熔接的熱熔接性樹脂層積層; 底體用毛坯,係由具有金屬箔層與積層於金屬箔層的兩面中成為底體之上側面的熱熔接性樹脂層但不具有紙層的積層體所形成,而本體之下端部的內表面及底體之下垂部的外表面,係藉由將構成該等面的熱熔接性樹脂層彼此熱熔接而接合,而本體之下端部的金屬箔層及底體之下垂部的金屬箔層透過經熱熔接的熱熔接性樹脂層積層。12) A cup-shaped container, which is composed of a body and a bottom body, the system overlaps and joins the two end edges of the body blank to form a cylindrical shape, and has an outward bending at the upper opening edge The flange part of the bottom system is formed by forming a sag on the outer periphery of the bottom body blank, and its cross section is slightly inverted U-shaped; by joining the outer surface of the sag of the bottom body to the bottom end of the body The inner surface makes the body and the bottom body integrated; among them, The blank for the main body is formed by cutting a laminate with a metal foil layer and a heat-fusible resin layer laminated on both sides of the metal foil layer but without a paper layer into a size having a length twice that of a predetermined length, and folding in half at the center of the length Overlap, and then thermally fuse the resin layers that form the overlap surface to each other; the two ends of the body blank are laminated so that the edge of the reverse side becomes the inside of the body, and by The thermally fusible resin layers constituting the mutually overlapping surfaces are thermally welded and joined, and the metal foil layers at both end edges are laminated through the thermally fusible resin layers that have been thermally welded; The blank for the substrate is formed of a laminate having a metal foil layer and a heat-fusible resin layer laminated on both sides of the metal foil layer to become the upper side of the substrate but not having a paper layer, and the inner part of the lower end of the body The outer surfaces of the surface and the drooping portion of the bottom body are joined by thermally fusing the heat-fusible resin layers constituting these surfaces, and the metal foil layer at the lower end of the body and the metal foil layer at the lower portion of the bottom body Laminated through heat-fusible resin through heat welding.

13)如上述12)之杯狀容器,其中底體係將底體用毛坯進行抽引成形而成。13) The cup-shaped container as described in 12) above, wherein the bottom system is formed by drawing the bottom body with a blank.

14)如上述12)或13)之杯狀容器,其中凸緣部向下反折而成形為扁平狀。14) The cup-shaped container as described in 12) or 13) above, in which the flange portion is folded down and formed into a flat shape.

15)如上述12)或13)之杯狀容器,其中凸緣部向下彎曲而其橫剖面成形為略圓弧狀。15) The cup-shaped container as described in 12) or 13) above, in which the flange portion is bent downward and its cross section is formed into a slightly arc shape.

16)如上述12)至15)中任一項之杯狀容器,其中本體更具有反折部,其係以從下端開口緣部將底體之下垂部包入的方式向內反折, 形成底體用毛坯的積層體,更具有熱熔接性樹脂層,其積層於金屬箔層的兩面中成為底體之下側的面, 本體的反折部及底體之下垂部,係藉由將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接而接合,經熱熔接的熱熔接性樹脂層的內側有積層反折部的金屬箔層。16) The cup-shaped container according to any one of the above 12) to 15), wherein the body further has a reversing portion, which is folded inwardly in such a manner as to enclose the drooping portion of the bottom body from the opening edge of the lower end, The laminate forming the blank for the base body further has a heat-fusible resin layer, which is laminated on both sides of the metal foil layer to become the surface under the base body, The reversed portion of the body and the drooping portion of the bottom body are joined by thermally fusing the heat-fusible resin layers constituting the mutually overlapping surfaces, and the inside of the heat-fusible resin layer that has been thermally welded is laminated and folded back Part of the metal foil layer.

17)一種杯狀容器,其係由本體與底體所構成,該本體係使本體用毛坯的兩端緣部彼此重疊成合掌狀而接合,藉此形成筒狀,並且在上端開口緣部具有向外彎曲的凸緣部,該底體係以使底體用毛坯之外周部形成下垂部的方式成形,其剖面略為倒U形;藉由使底體之下垂部的外表面接合於本體之下端部的內表面而使本體及底體成為一體; 其中,本體用毛坯,係由具有金屬箔層與積層於金屬箔層的兩面中成為本體之內側的面的熱熔接性樹脂層但不具有紙層的積層體所形成,本體用毛坯中重疊成合掌狀的兩端緣部係藉由將該等的熱熔接性樹脂層彼此熱熔接而接合,而兩端緣部的金屬箔層係透過經熱熔接的熱熔接性樹脂層積層; 底體用毛坯,係由具有金屬箔層與積層於金屬箔層的兩面中成為底體之上側面的熱熔接性樹脂層但不具有紙層的積層體所形成,本體之下端部的內表面及底體之下垂部的外表面係藉由將該等的熱熔接性樹脂層彼此熱熔接而接合,而本體之下端部的金屬箔層及底體之下垂部的金屬箔層係透過經熱熔接的熱熔接性樹脂層積層。17) A cup-shaped container, which is composed of a body and a bottom body, this system makes the two ends of the main body blank overlap each other in a palm shape and are joined together, thereby forming a cylindrical shape, and having an upper opening edge A flange part bent outwards, the bottom system is formed in such a way that the outer periphery of the bottom body blank forms a sag, and its cross section is slightly inverted U-shaped; by joining the outer surface of the sag of the bottom body to the lower end of the body The inner surface of the part makes the body and the bottom body integrated; The main body blank is formed of a laminate having a metal foil layer and a heat-fusible resin layer deposited on both sides of the metal foil layer as the inner side of the main body, but not having a paper layer. The two ends of the palm-shaped edge are joined by thermally welding the heat-fusible resin layers to each other, and the metal foil layers of the two end edges are laminated through the heat-fusible resin layers that have been thermally welded; The blank for the substrate is formed by a laminate having a metal foil layer and a heat-fusible resin layer formed on both sides of the metal foil layer as the upper side of the substrate but not having a paper layer, and the inner surface of the lower end of the body And the outer surface of the drooping portion of the bottom body is joined by thermally fusing these heat-fusible resin layers to each other, and the metal foil layer at the lower end of the body and the metal foil layer at the drooping portion of the bottom body pass through heat Laminated heat-fusible resin laminate.

18)如上述17)之杯狀容器,其中底體係對於底體用毛坯進行抽引成形而成。18) The cup-shaped container as described in 17) above, wherein the bottom system is formed by drawing the bottom body blank.

19)如上述17)或18)之杯狀容器,其中形成本體用毛坯之積層體,更具有積層於金屬箔層的兩面之中成為本體之外側的面的熱熔接性樹脂層, 本體的合掌部,以與本體的外表面重疊的方式往一側彎折,並熱熔接於該外表面。19) The cup-shaped container as described in 17) or 18) above, wherein the laminated body forming the blank for the main body further has a heat-fusible resin layer stacked on both sides of the metal foil layer to become the outer side of the main body, The palm joint portion of the body is bent to one side so as to overlap with the outer surface of the body, and is thermally welded to the outer surface.

20)如上述17)至19)中任一項之杯狀容器,其中凸緣部向下反折而成形為扁平狀。20) The cup-shaped container according to any one of the above 17) to 19), wherein the flange portion is reversely folded down and formed into a flat shape.

21)如上述17)至19)中任一項之杯狀容器,其中凸緣部向下彎曲而橫剖面成形為略圓弧狀。21) The cup-shaped container according to any one of the above 17) to 19), wherein the flange portion is bent downward and the cross section is formed into a slightly arc shape.

22)如上述17)至21)中任一項之杯狀容器,其中本體更具有反折部,其以從下端開口緣部將底體之下垂部包入的方式向內反折, 形成底體用毛坯的積層體,更具有熱熔接性樹脂層,其積層於金屬箔層的兩面中成為底體之下側的面, 本體的反折部及底體之下垂部,係藉由將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接,而經熱熔接的熱熔接性樹脂層的內側有積層反折部的金屬箔層。22) The cup-shaped container according to any one of the above 17) to 21), wherein the body further has a reversing portion, which is folded inwardly in such a manner as to enclose the hanging portion of the bottom from the opening edge of the lower end, The laminate forming the blank for the base body further has a heat-fusible resin layer, which is laminated on both sides of the metal foil layer to become the surface under the base body, The reversal part of the main body and the drooping part of the bottom body are formed by thermally fusing the thermally fusible resin layers constituting the mutually overlapping surfaces, and the thermally fusible resin layer after the thermal fusion has a built-in reflexed part Metal foil layer.

23)一種用於杯狀容器的積層體,其係在下述杯狀容器中,分別作為本體用毛坯及底體用毛坯的材料使用的積層體,該杯狀容器係由本體及底體所構成,該本體係將本體用毛坯的兩端緣部彼此疊合並接合或重疊成合掌狀並接合,藉此形成筒狀,並且在上端開口緣部具有向外彎曲的凸緣部,該底體以係使底體用毛坯其外周部形成下垂部的方式而成形,其剖面略為倒U形,而藉由使底體之下垂部的外表面接合於本體之下端部的內表面,使本體及底體成為一體; 該積層體具有金屬箔層與積層於金屬箔層的兩面中至少一面的熱熔接性樹脂層,但不具有紙層。 [發明之效果]23) A laminate for a cup-shaped container, which is a laminate used in the following cup-shaped container as a material for a blank for a main body and a blank for a bottom body, the cup-shaped container being composed of a main body and a bottom body , The present system stacks the two ends of the main body blank with each other and joins or overlaps into a palm shape and joins, thereby forming a cylindrical shape, and has an outwardly curved flange portion at the upper opening edge, the bottom body is The bottom body blank is formed in such a way that the outer peripheral portion forms a sag, the cross section of which is slightly inverted U-shaped, and by joining the outer surface of the lower part of the bottom body to the inner surface of the lower end of the body, the body and the bottom Body becomes one; This laminate has a metal foil layer and a heat-fusible resin layer laminated on at least one of the two surfaces of the metal foil layer, but does not have a paper layer. [Effect of invention]

根據上述1)之杯狀容器,因為本體用毛坯係由具有金屬箔層及積層於其兩面之熱熔接性樹脂層的積層體所形成,而底體用毛坯係由具有金屬箔層與積層於金屬箔層的兩面中成為底體之上側的面的熱熔接性樹脂層的積層體所形成,因此可使用以紙為主體之杯狀容器的製造設備低價製造。 又,根據上述1)之杯狀容器,因為成為各毛坯之材料的積層體具有金屬箔層,因此內容物的長期保存性優良。 再者,根據上述1)之杯狀容器,因為成為各毛坯之材料的積層體不具有紙層,因此可進行殺菌釜滅菌。 此外,根據上述1)之杯狀容器,在本體之疊合部及本體之下端部與底體之下垂部的接合部,可得到優良的密封性及阻隔性。According to the cup-shaped container of 1) above, the body blank is formed of a laminate having a metal foil layer and a heat-fusible resin layer laminated on both sides thereof, and the base blank is formed of a metal foil layer and a laminate Since both sides of the metal foil layer are formed of a laminate of a heat-fusible resin layer that becomes the upper surface of the bottom body, it can be manufactured at low cost using the manufacturing equipment of a cup-shaped container mainly composed of paper. In addition, according to the cup-shaped container of 1) above, since the laminate to be the material of each blank has a metal foil layer, the content is excellent in long-term storage. In addition, according to the cup-shaped container of 1) above, since the laminate as the material of each blank does not have a paper layer, it can be sterilized in a sterilizer. In addition, according to the cup-shaped container of 1) above, excellent sealing and barrier properties can be obtained at the overlapping portion of the body and the junction of the lower end of the body and the hanging portion of the bottom.

根據上述2)之杯狀容器,可發揮以下效果。 亦即,以往的紙杯的情況,在將底體用毛坯成形為橫剖面略為倒U形時容易產生皺褶,而因為該等的皺褶導致底體之下垂部與本體之下端部發生接合不良,另外具有導致阻隔性降低的疑慮。又,使用紙杯進行無菌(Aseptic)填充的情況,殺菌液容易殘留在紙杯底部中本體與底體之交界部分。這被認為係在將以紙為主體的底體用毛坯成形時,因為在底部與下垂部之間,轉角部分的紙破裂,而角部不易在轉角部分露出。 相對於此,根據上述2)之杯狀容器,因為底體係由對於具有金屬箔層及熱熔接性樹脂層但不具有紙層的積層體形成之底體用毛坯進行抽引成形而成,故底體不會產生皺褶,因此底體之下垂部與本體之下端部不會發生接合不良,可確實防止導致阻隔性降低之情事。又,根據上述2)之杯狀容器,角部容易在底體中的底部與下垂部之間的轉角部分露出,因此即使在進行無菌(Aseptic)填充的情況,殺菌液亦不會殘留於底部中的本體與底體的交界部分。According to the cup-shaped container of 2) above, the following effects can be exerted. That is, in the case of conventional paper cups, wrinkles are likely to occur when the bottom body blank is formed into a slightly inverted U shape in cross section, and these wrinkles cause poor bonding between the lower part of the bottom body and the lower end of the body , In addition, there is a doubt that the barrier property is reduced. In addition, in the case of using a paper cup for aseptic filling, the sterilizing liquid is likely to remain at the boundary between the body and the bottom of the paper cup. This is considered to be due to the formation of the base body mainly made of paper, because the corner portion of the paper is broken between the bottom portion and the hanging portion, and the corner portion is not easily exposed at the corner portion. On the other hand, according to the cup-shaped container of the above 2), the bottom system is formed by drawing the bottom body formed of a laminate having a metal foil layer and a heat-fusible resin layer but not a paper layer. The bottom body will not wrinkle, so there will be no poor joint between the lower part of the bottom body and the lower end of the body, which can certainly prevent the deterioration of barrier properties. Also, according to the cup-shaped container of 2) above, the corners are easily exposed at the corners between the bottom and the sag in the bottom body, so even when aseptic filling is performed, the sterilizing liquid will not remain on the bottom The junction between the body and the base in

根據上述3)或4)之杯狀容器,因為本體用毛坯的端面未在本體的凸緣部的前端側露出,因此在例如內容物為飲料的情況中,可以凸緣部作為飲用口而無障礙地發揮其功能。According to the cup-shaped container of 3) or 4) above, since the end surface of the body blank is not exposed at the front end side of the flange portion of the body, for example, when the content is a beverage, the flange portion can be used as a drinking mouth without Obstacle function.

根據上述5)之杯狀容器,本體的疊合部中,金屬箔層的端面未與容器中所收納之內容物接觸,因此可抑制腐蝕。According to the cup-shaped container of 5) above, in the overlapping portion of the body, the end surface of the metal foil layer is not in contact with the contents stored in the container, so corrosion can be suppressed.

根據上述6)之杯狀容器,可得到充分的阻隔性與成形加工性。According to the cup-shaped container of 6) above, sufficient barrier properties and moldability can be obtained.

根據上述7)之杯狀容器,可在本體之疊合部或本體之下端部與底體之下垂部的接合部得到充分的接著強度。又,根據此容器,因為可緩和本體之凸緣部上表面之中由疊合部構成之部分的階差,因此在以蓋材封蓋時密封性變得良好。According to the cup-shaped container of 7) above, sufficient adhesion strength can be obtained at the overlapping portion of the main body or the junction of the lower end of the main body and the lower portion of the bottom body. In addition, according to this container, since the step difference of the portion composed of the superposed portion in the upper surface of the flange portion of the main body can be alleviated, the sealing performance when the lid is closed by the lid material becomes good.

根據上述8)之杯狀容器,在本體的疊合部,可一方面確保密封性,一方面賦予優良的阻隔性,可更進一步提高內容物的長期保存性。According to the cup-shaped container of the above 8), at the overlapping portion of the main body, while ensuring the sealability, while giving excellent barrier properties, the long-term storage of the contents can be further improved.

根據上述9)之杯狀容器,因為上述重疊寬度在2mm以上,因此在本體的疊合部,一方面可確保密封性,一方面可賦予優良的阻隔性,而可進一步提高內容物的長期保存性。又,根據此容器,因為上述重疊寬度在10mm以下,因此可抑制疊合部的寬度超過必要之程度而導致成本上升,再者,可抑制因為疊合部的內側部分與外側部分之應力不同而導致疊合部的內側部分產生皺褶等的外觀不良。According to the cup-shaped container of 9) above, since the overlapping width is 2 mm or more, the sealing portion of the main body can ensure the sealing performance, and on the other hand, can provide excellent barrier properties, and can further improve the long-term storage of the contents Sex. Moreover, according to this container, since the overlap width is 10 mm or less, it is possible to suppress the increase in cost due to the width of the overlapped portion exceeding a necessary level, and further, it is possible to suppress the difference in stress between the inner portion and the outer portion of the overlapped portion. This may cause appearance defects such as wrinkles in the inner portion of the overlapping portion.

根據上述10)之杯狀容器,本體之下端部與底體之下垂部的接合性提高,在兩者的接合部密封性及阻隔性提升,而且在此容器的下端部,本體用毛坯及底體用毛坯的金屬箔層的端面未向下露出,因此可抑制腐蝕。According to the cup-shaped container of 10) above, the adhesion between the lower end of the body and the drooping portion of the bottom is improved, and the sealing and barrier properties are improved at the junction between the two, and at the lower end of the container, the blank and bottom for the body Since the end surface of the metal foil layer of the body blank is not exposed downward, corrosion can be suppressed.

根據上述11)之杯狀容器,在本體的反折部與底體之下垂部的接合部,可一方面確保密封性,一方面賦予優良的阻隔性,因此進一步提高內容物的長期保存性。According to the cup-shaped container of the above 11), at the junction of the reversed portion of the main body and the drooping portion of the bottom body, while ensuring the sealing performance, while providing excellent barrier properties, the long-term storage of the contents is further improved.

根據上述12)之杯狀容器,可發揮與上述1)之杯狀容器略相同的效果。 此外,根據此杯狀容器,本體的阻隔性顯著提升。 再者,根據此杯狀容器,在本體的疊合部,金屬箔層的端面未與容器中收容之內容物接觸,因此可抑制腐蝕。According to the cup-shaped container of 12) above, the effect similar to the cup-shaped container of 1) above can be exerted. In addition, according to this cup-shaped container, the barrier property of the body is significantly improved. Furthermore, according to this cup-shaped container, at the overlapping portion of the body, the end surface of the metal foil layer is not in contact with the contents contained in the container, and therefore corrosion can be suppressed.

根據上述13)之杯狀容器,可發揮與上述2)之杯狀容器略相同的效果。According to the cup-shaped container of 13) above, the effect similar to the cup-shaped container of 2) above can be exerted.

根據上述14)或15)之杯狀容器,可發揮與上述3或4)之杯狀容器略相同的效果。According to the cup-shaped container of 14) or 15) above, the same effect as the cup-shaped container of 3 or 4) above can be exerted.

根據上述16)之杯狀容器,可發揮與上述10)之杯狀容器略相同的效果。According to the cup-shaped container of 16) above, the effect similar to that of the cup-shaped container of 10) above can be exerted.

根據上述17)之杯狀容器,可發揮與上述1)之杯狀容器略相同的效果。 此外,根據此杯狀容器,在本體的合掌部,金屬箔層的端面不會與容器中收納的內容物接觸,因此可抑制腐蝕。According to the cup-shaped container of 17) above, the effect similar to the cup-shaped container of 1) above can be exerted. In addition, according to this cup-shaped container, the end face of the metal foil layer does not come into contact with the contents stored in the container at the palm-joining portion of the body, so corrosion can be suppressed.

根據上述18)之杯狀容器,可發揮與上述2)之杯狀容器略相同的效果。According to the cup-shaped container of 18) above, the effect similar to the cup-shaped container of 2) above can be exerted.

根據上述19)之杯狀容器,因為本體的合掌部往一側彎折而熱熔接於本體的外表面,因此可提升此部分的密封性及阻隔性。 又,根據此容器,因為合掌部並未向外側突出,因此外觀變得良好,且容易拿取。According to the cup-shaped container of 19) above, since the palm-sealing portion of the body is bent to one side and thermally welded to the outer surface of the body, the sealing and barrier properties of this portion can be improved. In addition, according to this container, since the palm joint portion does not protrude outward, the appearance becomes good and it is easy to handle.

根據上述20)或21)之杯狀容器,可發揮與上述3)或4)之杯狀容器略相同的效果。According to the cup-shaped container of the above 20) or 21), the same effect as the cup-shaped container of the above 3) or 4) can be exerted.

根據上述22)之杯狀容器,可發揮與上述10)之杯狀容器略相同的效果。According to the cup-shaped container of 22) above, the effect similar to the cup-shaped container of 10) above can be exerted.

根據上述23)的用於杯狀容器的積層體,因為具有金屬箔層及積層於其兩面之中至少一面的熱熔接性樹脂層,因此準備此積層體所構成的本體用毛坯及底體用毛坯並使用以紙為主體之杯狀容器的製造設備即可低價地進行製造。 又,根據上述23)的用於杯狀容器的積層體,因為具有金屬箔層,因此可使以此為材料所製造之杯狀容器為內容物之長期保存性優良的容器。 再者,根據上述23)的用於杯狀容器的積層體,因為不具有紙層,故以此為各毛坯之材料而製造的杯狀容器,可進行殺菌釜滅菌。The laminated body for a cup-shaped container according to the above 23) has a metal foil layer and a heat-fusible resin layer laminated on at least one of the two surfaces. Therefore, a body blank and a bottom body composed of this laminated body are prepared The blanks can be manufactured at low cost using equipment for manufacturing cup-shaped containers mainly made of paper. In addition, the laminate for a cup-shaped container according to the above 23) has a metal foil layer, so that the cup-shaped container made of this material can be used as a container with excellent long-term storage of contents. Furthermore, according to the above-mentioned 23), the laminate for a cup-shaped container does not have a paper layer, so the cup-shaped container manufactured from the material of each blank can be sterilized by sterilization.

以下,參照第一圖至第十五圖說明本發明的實施態樣。 [第一實施態樣]Hereinafter, an embodiment of the present invention will be described with reference to the first to fifteenth drawings. [First Implementation Aspect]

第一圖及第二圖係顯示本發明之第一實施態樣的杯狀容器(1)的整體構成,該容器(1)係將由本體用毛坯(20A)成形之本體(2)與由底體用毛坯(30A)成形之底體(3)接合而成為一體。 本體(2)為錐筒狀,如第五圖所示,係藉由使扇形的本體用毛坯(20A)的兩端緣部彼此疊合並接合而成形。因此,本體(2)中存在沿著其高度方向沿伸的疊合部(21)。 在本體(2)的下端開口緣部形成向內反折的反折部(22)。 又,在本體(2)的上端開口緣部,設有向外彎曲的凸緣部(23)。凸緣部(23)向下反折而成形為略水平的扁平狀。第八圖中顯示其變形例,其中凸緣部(23X)亦可向下彎曲而橫剖面成形為略圓弧狀。 底體(3)係具有圓形之水平底部(31)與從底部(31)的外周緣向下延伸的下垂部(32),其剖面略為倒U形,如第六圖所示,其係將圓形的底體用毛坯(30A)進行抽引成形而使其外周部形成下垂部(32)。 接著,底體(3)之下垂部(32)的外表面與本體(2)之下端部(2a)的內表面接合,且本體(2)的反折部(22)與下垂部(32)的內表面接合,藉此使本體(2)及底體(3)成為一體(參照第二圖及第七圖)。 另外,第九圖中顯示其變形例,在本體(2)的下端開口緣部未形成反折部(22),其構成可為僅藉由底體(3)之下垂部(32)的外表面接合於本體(2)之下端部(2a)的內表面的連結結構,而使本體(2)與底體(3)成為一體。根據該變形例的構成,即使在底體(3)的成形時下垂部(32)產生些微皺褶的情況,亦不會混入空氣等,而可確實地將本體(2)的下端部(2a)與底體(3)的下垂部(32)密封。The first and second figures show the overall structure of the cup-shaped container (1) according to the first embodiment of the present invention. The container (1) is a body (2) formed from a body blank (20A) and a bottom The bottom body (3) formed by the body blank (30A) is joined and integrated. The body (2) has a tapered cylindrical shape, as shown in the fifth figure, and is formed by overlapping and joining the two end edges of the fan-shaped body blank (20A). Therefore, there is a superposed portion (21) extending in the height direction of the body (2). At the lower opening edge of the body (2), an inwardly folded portion (22) is formed. In addition, a flange portion (23) bent outward is provided at the upper opening edge of the body (2). The flange portion (23) is folded down and formed into a slightly horizontal flat shape. The eighth figure shows a modified example in which the flange portion (23X) can also be bent downward and the cross section is formed into a slightly arc shape. The bottom body (3) has a circular horizontal bottom (31) and a sag (32) extending downward from the outer periphery of the bottom (31), and its cross section is slightly inverted U-shaped, as shown in the sixth figure, its system The round bottom body blank (30A) is drawn and formed so that the outer peripheral portion forms a hanging portion (32). Next, the outer surface of the drooping portion (32) of the bottom body (3) is joined to the inner surface of the lower end (2a) of the body (2), and the reversed portion (22) and the drooping portion (32) of the body (2) The inner surface of the is joined, thereby the body (2) and the bottom body (3) are integrated (refer to the second and seventh figures). In addition, in the ninth figure, a modification is shown. The reverse opening (22) is not formed at the lower opening edge of the body (2), and the structure can be formed only by the outer portion of the bottom part (3) of the hanging portion (32) The surface is joined to the connecting structure of the inner surface of the lower end (2a) of the body (2), so that the body (2) and the bottom body (3) are integrated. According to the structure of this modification, even if a slight wrinkle occurs in the hanging portion (32) during the molding of the bottom body (3), air or the like is not mixed, and the lower end portion (2a) of the body (2) can be reliably ) Sealed with the hanging part (32) of the bottom body (3).

本體用毛坯(20A),如第三(a)圖所示,係由具有金屬箔層(201)與積層於金屬箔層(201)兩面的熱熔接性樹脂層(202)但不具有紙層的積層體(20)所構成。 又,底體用毛坯(30A),亦如第三(b)圖所示,係由具有金屬箔層(301)與積層於金屬箔層(301)兩面之熱熔接性樹脂層(302)但不具有紙層的積層體(30)所構成。 各積層體(20)(30)的厚度較佳為小於250μm,更佳為小於200μm。藉由使各積層體(20)(30)的厚度在上述範圍,如同使用以厚度250~400μm左右的積層體作為毛坯材料的紙杯,可確實地避免本體(2)的凸緣部(23)中由疊合部(21)所構成的部分的階差變大、本體(2)的下端部(2a)及反折部(22)與底體(3)的下垂部(31)的接合不穩定這樣的問題。The main body blank (20A), as shown in the third (a), is composed of a heat-fusible resin layer (202) having a metal foil layer (201) and laminated on both sides of the metal foil layer (201) but not having a paper layer Composed of laminates (20). Furthermore, the blank for substrate (30A), as shown in the third (b) figure, is composed of a heat-fusible resin layer (302) having a metal foil layer (301) and laminated on both sides of the metal foil layer (301). It is composed of a laminate (30) without a paper layer. The thickness of each laminate (20) (30) is preferably less than 250 μm, and more preferably less than 200 μm. By making the thickness of each layered body (20) (30) within the above range, it is possible to reliably avoid the flange portion (23) of the body (2) as if a paper cup using a layered body with a thickness of about 250 to 400 μm as a blank material is used The step formed by the overlapping portion (21) in the middle becomes larger, and the lower end portion (2a) of the main body (2) and the folded-back portion (22) are not joined to the hanging portion (31) of the bottom body (3) Stabilize such problems.

金屬箔層(201)(301),係發揮作為阻隔層的功能,其用以保護內容物不受氣體、水蒸氣、光等影響。 作為構成金屬箔層(201)(301)的金屬箔,可使用鋁箔、鐵箔、不銹鋼箔、銅箔等,但較佳係使用鋁箔。鋁箔的情況,可為純鋁箔、鋁合金箔的任一者,又可為軟質、硬質的任一者,例如JIS H4160中分類的A8000系(特別是A8079H及A8021H)的經過退火處理之軟質材(O材),因為其成形性優良而可較佳地使用。 金屬箔層(201)(301)的兩面,亦可因應需求進行化成處理等的底層處理。具體而言,例如在經進行脫脂處理的金屬箔的表面塗布下述1)至3)之中任一水溶液後,藉由乾燥實施化成處理而形成皮膜: 1)包含磷酸、鉻酸、選自由氟化物之金屬鹽及氟化物之非金屬鹽所構成之群組中的至少1種化合物的混合物之水溶液。 2)包含磷酸、選自由丙烯酸系樹脂、幾丁聚醣衍生物樹脂及酚系樹脂所構成之群組中的至少1種樹脂、選自由鉻酸及鉻(III)鹽所構成之群組中的至少1種化合物的混合物之水溶液。 3)包含磷酸、選自由丙烯酸系樹脂、幾丁聚醣衍生物樹脂及酚系樹脂所構成之群組中的至少1種樹脂、選自由鉻酸及鉻(III)鹽所構成之群組中的至少1種化合物、選自由氟化物之金屬鹽及氟化物之非金屬鹽所構成之群組中的至少1種化合物的混合物之水溶液。 上述由化成處理而形成於金屬箔層(201)(301)表面的皮膜,較佳係使鉻附著量(每一單面)為0.1mg/m2 ~50mg/m2 ,特佳為2mg/m2 ~20mg/m2 。 金屬箔層(201)(301)的厚度較佳為40~200μm,更佳為80~160μm。藉由使金屬箔層(201)(301)的厚度在上述範圍,可得到充分的阻隔性與成形加工性。The metal foil layer (201) (301) functions as a barrier layer to protect the contents from gas, water vapor, light, etc. As the metal foil constituting the metal foil layers (201) (301), aluminum foil, iron foil, stainless steel foil, copper foil, or the like can be used, but aluminum foil is preferably used. In the case of aluminum foil, it may be either pure aluminum foil, aluminum alloy foil, or soft or hard, such as the annealed soft material of the A8000 series (especially A8079H and A8021H) classified in JIS H4160 (O material) can be preferably used because of its excellent formability. Both sides of the metal foil layer (201) (301) can also be subjected to the bottom treatment such as chemical conversion treatment according to needs. Specifically, for example, after applying any one of the following aqueous solutions of 1) to 3) to the surface of the metal foil subjected to degreasing treatment, a chemical conversion treatment is performed by drying to form a film: 1) contains phosphoric acid, chromic acid, and is selected from An aqueous solution of a mixture of at least one compound in the group consisting of a metal salt of fluoride and a non-metal salt of fluoride. 2) Phosphoric acid, at least one resin selected from the group consisting of acrylic resins, chitosan derivative resins and phenol resins, selected from the group consisting of chromic acid and chromium (III) salts An aqueous solution of a mixture of at least one compound. 3) Phosphoric acid, at least one resin selected from the group consisting of acrylic resins, chitosan derivative resins and phenol resins, selected from the group consisting of chromic acid and chromium (III) salts An aqueous solution of a mixture of at least one compound and at least one compound selected from the group consisting of a metal salt of fluoride and a non-metal salt of fluoride. The film formed on the surface of the metal foil layer (201) (301) by the chemical conversion treatment preferably has a chromium adhesion amount (per single side) of 0.1 mg/m 2 to 50 mg/m 2 , and particularly preferably 2 mg/ m 2 ~20mg/m 2 . The thickness of the metal foil layers (201) (301) is preferably 40 to 200 μm, and more preferably 80 to 160 μm. By making the thickness of the metal foil layers (201) (301) within the above range, sufficient barrier properties and moldability can be obtained.

熱熔接性樹脂層(202)(302)構成容器(1)的內外表面,其發揮保護金屬箔層(201)(202)並且賦予積層體(20)(30)深抽成形性的功能,另外,其在本體用毛坯(20A)的兩端緣部彼此的接合及本體(2)的下端部(2a)及反折部(22)與底體(3)之下垂部(32)接合時發揮作為熱熔接層的功能。 熱熔接性樹脂層(202)(302),例如,係由具有熱熔接性的聚丙烯樹脂(PP)膜或聚乙烯樹脂(PE)膜等的通用性膜或將該等貼合的複合膜所構成,但尤佳為耐熱性及抽引成形性優良的無延伸聚丙烯樹脂膜(CPP)。另外,作為上述膜的代替,亦可由馬來酸改質聚乙烯樹脂、馬來酸改質聚丙烯樹脂、乙烯-乙酸乙烯酯樹脂、環氧樹脂或蟲膠樹脂等的塗布層形成熱熔接性樹脂層(202)(302)。 熱熔接性樹脂層(202)(302)的厚度較佳為5~80μm,更佳為10~60μm。藉由使熱熔接性樹脂層(202)(302)的厚度在上述範圍,可在本體用毛坯(20A)的兩端緣部彼此之接合部、本體(2)之下端部(2a)以及反折部(22)與底體(3)之下垂部(32)的接合部得到充分的接著強度,而且可緩和本體(2)的凸緣部(23)上表面中由疊合部(21)所構成之部分的階差,而使得以蓋材封蓋時的密封性變得良好。The heat-fusible resin layer (202) (302) constitutes the inner and outer surfaces of the container (1), which functions to protect the metal foil layer (201) (202) and impart deep drawability to the laminate (20) (30), in addition , Which is used when the two ends of the main body blank (20A) are joined to each other, and the lower end (2a) and the reversed portion (22) of the main body (2) are joined to the hanging portion (32) of the bottom body (3) As a function of the heat welding layer. The heat-fusible resin layer (202) (302), for example, is made of a general-purpose film such as a polypropylene resin (PP) film or a polyethylene resin (PE) film having thermal weldability, or a composite film laminated to these The composition, but particularly preferred is a non-stretching polypropylene resin film (CPP) excellent in heat resistance and drawing moldability. In addition, as an alternative to the above-mentioned film, a heat-sealing property may be formed by a coating layer of maleic acid modified polyethylene resin, maleic acid modified polypropylene resin, ethylene-vinyl acetate resin, epoxy resin or shellac resin, etc. Resin layer (202) (302). The thickness of the heat-welding resin layer (202) (302) is preferably 5 to 80 μm, and more preferably 10 to 60 μm. By making the thickness of the heat-fusible resin layer (202) (302) within the above range, it is possible to join the two edges of the body blank (20A), the lower end (2a) of the body (2), and the reverse The joint of the folded part (22) and the drooping part (32) of the bottom body (3) has sufficient adhesive strength, and can relax the overlapping part (21) in the upper surface of the flange part (23) of the body (2) The step difference of the constituent parts makes the sealing performance when sealing with the cover material good.

構成金屬箔層(201)(301)的金屬箔與構成熱熔接性樹脂層(202)(302)的膜的積層,例如,可透過黏著劑層(省略圖示)藉由乾式積層法進行。黏著劑層,可使用例如雙液硬化型的聚酯-聚胺基甲酸酯樹脂系黏著劑或聚醚-聚胺基甲酸酯樹脂系黏著劑。The lamination of the metal foil constituting the metal foil layer (201) (301) and the film constituting the heat-fusible resin layer (202) (302) can be performed by a dry lamination method through an adhesive layer (not shown), for example. For the adhesive layer, for example, a two-component hardening type polyester-polyurethane resin-based adhesive or polyether-polyurethane resin-based adhesive can be used.

另外,構成本體用毛坯(20A)的積層體(20)與構成底體用毛坯(30A)的積層體(30),通常係使用相同者,但亦可為材質及/或厚度不同者。In addition, the laminate (20) constituting the main body blank (20A) and the laminate (30) constituting the bottom body blank (30A) are generally the same, but they may be different materials and/or thicknesses.

接著說明使用上述積層體(20)(30)形成杯狀容器(1)之方法的一例。 首先,將積層體(20)沖壓成既定尺寸的扇形,形成本體用毛坯(20A)(參照第五(a)圖)。 又,將積層體(30)沖壓成既定尺寸的圓形,形成底體用毛坯(30A)(參照第六(a)圖),使用模具(省略圖示)對該毛坯(30A)進行深抽成形加工,藉此成形為由底部(31)及下垂部(32)所構成的、橫剖面略為倒U形的底體(3)(參照第六(b)圖)。所得之底體(3)中未產生皺褶。又,在底體(3)之外表面中的底部(31)與下垂部(32)之間的轉角部分露出角部。 接著,在略圓錐台形之模具(圖示略)的頂面設置底體(3)而使其底部上表面重疊,之後將本體用毛坯(20A)捲繞於上述模具的外周面,使其兩端緣部彼此疊合後,將疊合部(21)互相重合的熱熔接性樹脂層(202)(202)彼此熱熔接,藉此形成錐筒狀的本體(2)。疊合部(21)的熱熔接的手段,除了使用加熱板的熱密封以外,亦可為高頻密封或超音波密封等。 接著,將本體(2)的下端開口緣部向內側反折,藉由圓盤狀的旋轉模具(省略圖示)將其反折部(22)按壓於底體(3)的下垂部(32)後,將本體(2)之下端部(2a)及反折部(22)與底體(3)之下垂部(32)互相重合的熱熔接性樹脂層(202)(302)彼此熱熔接,以將本體(2)與底體(3)接合而成為一體。 最後,使用既定的彎曲成形模具(省略圖示)將本體(2)的上端開口緣部向外彎曲並且在上下方向上加壓而成形為扁平狀,以形成凸緣部(23)。 如此,得到如第一圖及第二圖所示的杯狀容器(1)。Next, an example of a method of forming a cup-shaped container (1) using the above-described laminates (20) (30). First, the laminated body (20) is punched into a fan shape of a predetermined size to form a body blank (20A) (refer to the fifth (a) diagram). In addition, the laminate (30) is pressed into a circle of a predetermined size to form a blank for a substrate (30A) (refer to figure 6 (a)), and the blank (30A) is deep drawn using a mold (not shown) The forming process is performed to form a bottom body (3) composed of a bottom portion (31) and a hanging portion (32) with a slightly inverted U-shaped cross section (see the sixth (b) diagram). No wrinkles were generated in the obtained substrate (3). Also, the corner portion is exposed at the corner portion between the bottom portion (31) and the hanging portion (32) in the outer surface of the bottom body (3). Next, a bottom body (3) is provided on the top surface of a slightly truncated cone-shaped mold (not shown in the figure) so that the top surface of the bottom overlaps, and then the body blank (20A) is wound on the outer circumferential surface of the mold to make both After the end portions are overlapped with each other, the heat-fusible resin layers (202) (202) where the overlapped portions (21) are overlapped with each other are thermally welded to each other, thereby forming a cone-shaped body (2). In addition to the heat sealing using a hot plate, the means of heat welding of the overlapping portion (21) may be high-frequency sealing or ultrasonic sealing. Next, the lower opening edge of the body (2) is folded inward, and the folded portion (22) is pressed against the hanging portion (32) of the bottom body (3) by a disc-shaped rotating mold (not shown) ), the heat-fusible resin layer (202) (302) of the lower end portion (2a) and the folded-back portion (22) of the body (2) and the lower portion (32) of the bottom body (3) overlapping each other is thermally welded , So that the body (2) and the bottom body (3) are joined to form a whole. Finally, a predetermined bending mold (not shown) is used to bend the upper opening edge of the body (2) outward and pressurize it in the vertical direction to form a flat shape to form the flange portion (23). In this way, the cup-shaped container (1) shown in the first and second figures is obtained.

杯狀容器(1)的本體(2)的疊合部(21)中,本體用毛坯(20A)的兩端緣部相互熱熔接的熱熔接性樹脂層(202)(202)的總厚度(T1)較佳為8~150μm,更佳為16~80μm(參照第四圖)。若上述總厚度(T1)小於8μm,則具有疊合部(21)的密封性不充分的疑慮。另一方面,若上述總厚度(T1)超過150μm,則具有損及疊合部(21)之阻隔性的疑慮。 又,本體(2)的疊合部(21)中,從本體用毛坯(20A)的兩端緣部的金屬箔層(201)(201)彼此的厚度方向觀看的重疊寬度(W1)較佳為2~10mm,更佳為4~8mm。若上述重疊寬度(W1)小於2mm,則具有損及疊合部(21)之阻隔性的疑慮,又,若密封寬度變得太小,則具有密封性不充分的疑慮。另一方面,若上述重疊寬度(W1)超過10mm,則疊合部(21)的寬度大於需求而導致成本上升,而且可能導致施加於疊合部(21)之內側部分(本體用毛坯(20A)的一端緣部)與外側部分(本體用毛坯(20A)的另一端緣部)的應力不同而在疊合部(21)的內側部分產生皺褶等的外觀不良。In the superimposed portion (21) of the body (2) of the cup-shaped container (1), the total thickness of the heat-fusible resin layers (202) (202) at the two end edges of the body blank (20A) are thermally welded to each other ( T1) is preferably 8 to 150 μm, and more preferably 16 to 80 μm (refer to the fourth figure). If the above-mentioned total thickness (T1) is less than 8 μm, there is a possibility that the sealability of the overlapping portion (21) is insufficient. On the other hand, if the total thickness (T1) exceeds 150 μm, there is a concern that the barrier property of the overlapping portion (21) is impaired. Moreover, in the overlapping portion (21) of the body (2), the overlap width (W1) viewed from the thickness direction of the metal foil layers (201) (201) at both end edges of the body blank (20A) is preferably It is 2-10 mm, more preferably 4-8 mm. If the overlap width (W1) is less than 2 mm, there is a concern that the barrier property of the overlapping portion (21) is impaired, and if the seal width becomes too small, there is a concern that the sealability is insufficient. On the other hand, if the overlap width (W1) exceeds 10 mm, the width of the overlapping portion (21) is greater than the demand, resulting in increased costs, and may cause the inner portion of the overlapping portion (21) (blank for the body (20A ) At one end edge) and the outer portion (the other end edge portion of the main body blank (20A)) have different stresses, causing appearance defects such as wrinkles in the inner portion of the superposed portion (21).

根據本實施態樣的杯狀容器(1),具有以下效果。 a)因為本體用毛坯(20A)及底體用毛坯(30A)分別係由具有金屬箔層(201)(301)及積層於其兩面的熱熔接性樹脂層(202)(302)的積層體(20)(30)所構成,因此可使用以紙為主體之杯狀容器的製造設備低價地製造。 b)因為成為各毛坯(20A)(30A)之材料的積層體(20)(30)具有金屬箔層(201)(301),因此內容物的長期保存性優良。 c)本體用毛坯(20A)的厚度變小,因此可縮小本體(2)之凸緣部(23)上表面之中由疊合部(21)所構成之部分的階差,因此在將蓋材密封於容器(1)的凸緣部(23)上表面時不易引起密封不良。又,進行無菌(Aseptic)填充的情況,殺菌液不易殘留在凸緣部(23)上表面的上述階差。 d)因為底體(3)係將底體用毛坯(30A)進行深抽成形而成,而不會在底體(3)產生皺褶,因此不會具有像以往的紙杯於底體(3)之下垂部(32)與本體(2)之下端部(2a)以及反折部(22)發生接合不良或導致阻隔性降低的疑慮。 e)因為本體用毛坯(20A)及底體用毛坯(30A)的厚度變小,而可穩定地將本體(2)之下端部(2a)及反折部(22)與底體(3)的下垂部(32)接合。 f)因為使底體(3)外表面中的底部(31)與下垂部(32)之間的轉角部分的角部露出,因此在進行無菌(Aseptic)填充的情況,殺菌液不易殘留在杯狀容器(1)的底體(3)上表面與本體(2)內周面的交界部分。 g)因為作為各毛坯(20A)(30A)之材料的積層體(20)(30)具有金屬箔層(201)(301)及熱熔接性樹脂層(202)(302)但不具有紙層,因此可進行殺菌釜滅菌。The cup-shaped container (1) according to the present embodiment has the following effects. a) Because the main body blank (20A) and the bottom body blank (30A) are composed of a laminate with a metal foil layer (201) (301) and a heat-welding resin layer (202) (302) laminated on both sides thereof (20) (30), so it can be manufactured at low cost using manufacturing equipment for cup-shaped containers mainly made of paper. b) Since the laminate (20) (30) which is the material of each blank (20A) (30A) has a metal foil layer (201) (301), the content is excellent in long-term storability. c) The thickness of the main body blank (20A) becomes smaller, so the step difference of the portion composed of the overlapping portion (21) in the upper surface of the flange portion (23) of the main body (2) can be reduced, so the cover When the material is sealed on the upper surface of the flange portion (23) of the container (1), it is less likely to cause a defective seal. In addition, in the case of aseptic filling, it is difficult for the sterilizing liquid to remain on the above-mentioned step difference on the upper surface of the flange portion (23). d) Because the bottom body (3) is formed by deep drawing of the bottom body blank (30A) without wrinkles in the bottom body (3), there will be no paper cups on the bottom body (3 ) There is a concern that the lower sag portion (32) and the lower end portion (2a) of the main body (2) and the reverse fold portion (22) may be poorly joined or cause a decrease in barrier properties. e) Because the thickness of the main body blank (20A) and the bottom body blank (30A) becomes smaller, the lower end (2a) and the reversed portion (22) of the main body (2) and the bottom body (3) can be stably The hanging part (32) is joined. f) Since the corner of the corner portion between the bottom (31) and the hanging portion (32) in the outer surface of the bottom body (3) is exposed, the sterilizing liquid is unlikely to remain in the cup when aseptic filling is performed The boundary part between the upper surface of the bottom body (3) of the container (1) and the inner peripheral surface of the body (2). g) Because the laminate (20) (30) which is the material of each blank (20A) (30A) has a metal foil layer (201) (301) and a heat-welding resin layer (202) (302) but does not have a paper layer , So sterilization can be carried out.

第十圖係顯示杯狀容器(1)中的本體(2)之疊合部(21)的另一態樣。 該圖所示的杯狀容器(1)中,本體用毛坯(20A)的兩端緣部之中成為本體(2)之內側的端緣部(204),以與成為本體(2)之外側的本體用毛坯(20A)的面重疊的方式反折並熱熔接於該面,而且經反折之端緣部(204)與另一端緣部(205)疊合,該等(204)(205)中分別重合的熱熔接性樹脂層(202)彼此熱熔接(參照第十圖、第十一圖)。 如第十圖、第十一圖所示,反折端緣部(204)的反折寬度與兩端緣部(204)(205)的疊合寬度略相同,此外亦可使其不同。 反折端緣部(204)的熱熔接與兩端緣部(204)(205)彼此的熱熔接,較佳係以一次熱熔接步驟同時進行,藉此可減少工序而提升生產性。 根據上述態樣,本體(2)的疊合部(21)中,金屬箔層(201)的端面未與容器(1)中收納的內容物接觸,因此可抑制腐蝕。 [第二實施態樣]The tenth figure shows another aspect of the overlapping portion (21) of the body (2) in the cup-shaped container (1). In the cup-shaped container (1) shown in this figure, among the both end edges of the body blank (20A), the end edge (204) that becomes the inner side of the body (2), and the outer side that becomes the outer side of the body (2) The body of the main body is folded and thermally welded to the surface by overlapping the surface of the blank (20A), and the folded end edge (204) overlaps with the other end edge (205). These (204) (205 ), the heat-fusible resin layers (202) overlapping each other are thermally welded to each other (refer to the tenth and eleventh figures). As shown in the tenth and eleventh figures, the folded width of the folded end edge portion (204) is slightly the same as the overlapping width of the both end edge portions (204) (205), and can also be made different. The thermal welding of the reverse-folded end edge portion (204) and the thermal welding of the two end edge portions (204) (205) are preferably performed simultaneously in one thermal welding step, thereby reducing the number of processes and improving productivity. According to the above aspect, in the superimposed portion (21) of the body (2), the end surface of the metal foil layer (201) is not in contact with the contents stored in the container (1), so corrosion can be suppressed. [Second Implementation Aspect]

第十二圖及第十三圖係顯示本發明之第二實施態樣的杯狀容器(1X)。該容器(1X)除了以下的點以外,與第一圖至第九圖所示的第一實施態樣的杯狀容器(1)實質上相同。 亦即,該實施態樣的杯狀容器(1X)的情況,本體用毛坯(20B)係將具有金屬箔層(201)與積層於金屬箔層(201)之兩面的熱熔接性樹脂層(202)但不具有紙層的積層體(20)裁切成具有既定長度之2倍長度的尺寸,並且在長度中央對折而重合,再將構成重合面的熱熔接性樹脂層(202)彼此熱熔接而成(參照第十三圖)。 接著,本體用毛坯(20B)的兩端緣部(204B)(205B),以使反折側的端緣部(204B)成為本體(2X)之內側的方式疊合,藉由將構成該等(204B)(205B)互相重合之面的熱熔接性樹脂層(202)彼此熱熔接而接合,而兩端緣部(204B)(205B)的金屬箔層(201)係透過經熱熔接的熱熔接性樹脂層(202)積層(參照第十二圖)。 根據上述的杯狀容器(1X),在本體(2X)的疊合部(21)以外的部分積層有2層的金屬箔層(201),在疊合部(21)中積層有總計4層的金屬箔層(201),因此本體(2X)的阻隔性大幅提升,可進一步提升內容物的長期保存性。 又,根據上述的杯狀容器(1X),本體(2X)的疊合部(21)中,因為金屬箔層(201)的端面未與容器(1X)中收納的內容物接觸,而可抑制腐蝕。 [第三實施態樣]Figures 12 and 13 show the cup-shaped container (1X) of the second embodiment of the present invention. This container (1X) is substantially the same as the cup-shaped container (1) of the first embodiment shown in FIGS. 1 to 9 except for the following points. That is, in the case of the cup-shaped container (1X) of this embodiment, the body blank (20B) is a heat-fusible resin layer (201) having a metal foil layer (201) and stacked on both sides of the metal foil layer (201) 202) The laminate (20) without the paper layer is cut into a size with a length twice that of the predetermined length, and folded at the center of the length to overlap, and then the thermally fusible resin layers (202) constituting the overlapping surface are heated to each other Welded together (refer to Figure 13). Next, the two end edges (204B) (205B) of the main body blank (20B) are stacked such that the end edge portion (204B) on the reverse side becomes the inner side of the body (2X). (204B) (205B) The heat-fusible resin layers (202) on the surfaces that overlap each other are thermally welded and joined, and the metal foil layers (201) at both end edges (204B) (205B) pass through the heat of heat fusion The fusible resin layer (202) is laminated (refer to Figure 12). According to the cup-shaped container (1X) described above, two layers of metal foil layers (201) are laminated on the portion other than the overlapping portion (21) of the body (2X), and a total of four layers are laminated on the overlapping portion (21) The metal foil layer (201), the barrier property of the body (2X) is greatly improved, which can further improve the long-term storage of the contents. Moreover, according to the above-mentioned cup-shaped container (1X), in the superposed portion (21) of the body (2X), the end surface of the metal foil layer (201) does not come into contact with the contents stored in the container (1X), which can be suppressed corrosion. [Third Embodiment]

第十四圖及第十五圖係顯示本發明之第三實施態樣的杯狀容器(1Y)。該容器(1Y)除了以下的點以外,與第一圖至第九圖所示的第一實施態樣的杯狀容器(1)實質上相同。 亦即,該實施態樣的杯狀容器(1Y)中,本體(2)係使本體用毛坯(20A)的兩端緣部彼此重疊成合掌狀而接合,藉此形成筒狀(參照第十五(a)圖)。更詳細而言,本體用毛坯(20A)中重疊成合掌狀的兩端緣部係藉由將該等的熱熔接性樹脂層(202)彼此熱熔而接合,而兩端緣部的金屬箔層(201)係透過經熱熔接的熱熔接性樹脂層(202)積層。 本體(2)的合掌部(21Y),係以與本體(2)的外表面重疊的方式往一側彎折而熱熔接於該外表面(參照第十五(b)圖)。 根據上述的杯狀容器(1Y),本體(2)的合掌部(21Y)中,金屬箔層(201)的端面未與容器(1Y)中收納的內容物接觸,因此可抑制腐蝕。 又,根據上述的杯狀容器(1Y),因為本體(2)的合掌部(21Y)往一側彎折而熱熔接於本體(2)的外表面,因此可提升該部分的密封性及阻隔性。而且根據該杯狀容器(1Y),合掌部(21Y)未向外突出,因此外觀變好且容易拿取。 [實施例]Figures 14 and 15 show the cup-shaped container (1Y) of the third embodiment of the present invention. This container (1Y) is substantially the same as the cup-shaped container (1) of the first embodiment shown in FIGS. 1 to 9 except for the following points. That is, in the cup-shaped container (1Y) of this embodiment, the main body (2) is formed by forming the cylindrical shape by overlapping the two ends of the main body blank (20A) into a palm shape to form a cylindrical shape (refer to the tenth Figure five (a)). More specifically, the two ends of the body blank (20A) that are overlapped in a palm shape are joined by thermally fusing the heat-fusible resin layers (202) to each other, and the metal foils at both ends The layer (201) is laminated through a heat-fusible resin layer (202) that has been thermally welded. The palm joint portion (21Y) of the body (2) is bent to one side so as to overlap with the outer surface of the body (2) and thermally welded to the outer surface (refer to figure 15(b)). According to the cup-shaped container (1Y) described above, in the palm joint portion (21Y) of the body (2), the end surface of the metal foil layer (201) is not in contact with the contents stored in the container (1Y), so corrosion can be suppressed. In addition, according to the above-mentioned cup-shaped container (1Y), since the palm joint portion (21Y) of the body (2) is bent to one side and is thermally welded to the outer surface of the body (2), the sealability and barrier of the portion can be improved Sex. Moreover, according to the cup-shaped container (1Y), the closed palm portion (21Y) does not protrude outward, so the appearance becomes better and easy to take. [Example]

接著說明本發明的具體實施例,但本發明不限於該等的實施例。 <實施例1>Next, specific embodiments of the present invention will be described, but the present invention is not limited to these embodiments. <Example 1>

在厚度100μm之鋁箔(A8021H-O)的經實施化成處理的兩面上,分別塗布約3g/m2 的雙液硬化型胺基甲酸酯系黏著劑,以乾式積層厚度30μm的無延伸聚丙烯樹脂膜(CPP)。接著,進行既定時效處理以使黏著劑硬化,藉此得到積層體。 接著,將所得之積層體沖壓成既定形狀,使本體用毛坯及底體用毛坯成形(參照第五圖及第六圖)。 接著,使用本體用毛坯及底體用毛坯,以與前述第一實施態樣相同的步驟,製作第一圖及第二圖所示的杯狀容器,將其作為實施例1。所得之杯狀容器,因為係使用厚度100μm的鋁箔,因此幾乎無氧或水蒸氣的穿透,而為阻隔性良好的容器。 此外,杯狀容器的尺寸如下所述。 (杯狀容器的尺寸) ・杯狀容器上部之開口部的內徑:65mm ・杯狀容器下部的內徑:50mm ・凸緣部的寬度:4mm ・杯狀容器的高度:95mm ・杯狀容器之腳部(反折部(22))的高度:6mm <實施例2>On both sides of the aluminum foil (A8021H-O) with a thickness of 100 μm subjected to chemical treatment, apply approximately 3 g/m 2 of two-liquid-curable urethane-based adhesive, and dry-stack the non-extended polypropylene with a thickness of 30 μm. Resin film (CPP). Next, a predetermined aging treatment is performed to harden the adhesive, thereby obtaining a laminate. Next, the obtained laminated body is pressed into a predetermined shape, and the blank for the main body and the blank for the bottom body are formed (refer to the fifth and sixth drawings). Next, using the blank for the main body and the blank for the bottom body, a cup-shaped container shown in the first and second drawings was produced in the same procedure as the first embodiment described above, and this was used as Example 1. Since the obtained cup-shaped container uses aluminum foil with a thickness of 100 μm, it is almost free of penetration of oxygen or water vapor, and is a container with good barrier properties. In addition, the dimensions of the cup-shaped container are as follows. (Dimensions of the cup-shaped container) ・Inner diameter of the opening of the upper part of the cup-shaped container: 65mm • Inner diameter of the lower part of the cup-shaped container: 50mm • Width of the flange part: 4mm • Height of the cup-shaped container: 95mm • Cup-shaped container The height of the leg part (reflexed part (22)): 6mm <Example 2>

在厚度100μm之鋁箔(A8021H-O)的經實施化成處理的兩面上,分別塗布約3g/m2 的雙液硬化型胺基甲酸酯系黏著劑,以乾式積層厚度30μm的直鏈狀低密度聚乙烯樹脂膜(LLDPE)。接著,進行既定時效處理以使黏著劑硬化,藉此得到積層體。 接著,除了上述以外,以與實施例1相同的要領製作杯狀容器,將其作為實施例2。 <實施例3>On both sides of the aluminum foil (A8021H-O) with a thickness of 100 μm subjected to chemical treatment, apply approximately 3 g/m 2 of two-liquid-curable urethane-based adhesive, and dry stack the thickness of the linear 30 μm low Density polyethylene resin film (LLDPE). Next, a predetermined aging treatment is performed to harden the adhesive, thereby obtaining a laminate. Next, except for the above, a cup-shaped container was produced in the same manner as in Example 1, and this was designated as Example 2. <Example 3>

在兩面經實施化成處理的、厚度100μm的鋁箔(A8021H-O)的一面上,塗布約3g/m2 的雙液硬化型胺基甲酸酯系黏著劑,以乾式積層厚度30μm的無延伸聚丙烯樹脂膜(CPP),並且在其另一面上塗布約3g/m2 的雙液硬化型胺基甲酸酯系黏著劑,以乾式積層厚度50μm的無延伸聚丙烯樹脂膜(CPP)。接著,進行既定時效處理以使黏著劑硬化,藉此得到積層體。 接著,將所得之積層體沖壓成既定形狀,使本體用毛坯及底體用毛坯成形(參照第五圖及第六圖)。 接著,以5mm的寬度將本體用毛坯的一端緣部往厚度30μm的CPP膜側反折並進行賦形,之後將另一端緣部與經反折的一端緣部的外側疊合並進行超音波密封,藉此形成外表面由厚度30μm的CPP膜所構成、內表面由厚度50μm的CPP膜所構成的筒狀本體(參照第十圖及第十一圖)。 接著,除了上述以外,以與實施例1相同要領製作杯狀容器,將其作為實施例3。 <比較例1>On one side of the aluminum foil (A8021H-O) with a thickness of 100 μm subjected to chemical conversion treatment on both sides, apply approximately 3 g/m 2 of a two-liquid-curable urethane-based adhesive, and dry-stack a 30 μm thick non-extended polymer A propylene resin film (CPP) was coated on the other side with about 3 g/m 2 of a two-liquid curing urethane-based adhesive, and a non-stretched polypropylene resin film (CPP) with a thickness of 50 μm was laminated in dry form. Next, a predetermined aging treatment is performed to harden the adhesive, thereby obtaining a laminate. Next, the obtained laminated body is pressed into a predetermined shape, and the blank for the main body and the blank for the bottom body are formed (refer to the fifth and sixth drawings). Next, one end edge of the main body blank is folded back to the 30 μm thick CPP film side with a width of 5 mm and shaped, and then the other end edge is overlapped with the outer side of the folded end edge edge for ultrasonic sealing In this way, a cylindrical body composed of a CPP film with a thickness of 30 μm on the outer surface and a CPP film with a thickness of 50 μm on the inner surface is formed (see FIGS. 10 and 11). Next, except for the above, a cup-shaped container was produced in the same manner as in Example 1, and this was designated as Example 3. <Comparative Example 1>

使用厚度210μm的板紙代替兩面經實施化成處理的厚度100μm的鋁箔(A8021H-O),在該板紙的兩面實施電暈處理後,以擠製積層法積層厚度20μm的直鏈狀低密度聚乙烯樹脂膜(LLDPE),除此之外,與實施例1相同地得到積層體。 接著,除了上述以外,以與實施例1相同要領製作杯狀容器,將其作為比較例1。 (殺菌釜滅菌試驗)Instead of aluminum foil (A8021H-O) with a thickness of 100 μm that has undergone chemical conversion treatment on both sides, the board paper with a thickness of 210 μm is used. After the corona treatment is performed on both sides of the board paper, a linear low-density polyethylene resin with a thickness of 20 μm is laminated by extrusion lamination. Except for the film (LLDPE), a laminate was obtained in the same manner as in Example 1. Next, except for the above, a cup-shaped container was produced in the same manner as in Example 1, and this was used as Comparative Example 1. (Sterilizer sterilization test)

在實施例1、3的杯狀容器中,將水填充至凸緣部下方3mm左右以作為內容物。 又,準備下述積層體作為蓋材:分別使用雙液硬化型胺基甲酸酯系黏著劑,以乾式積層法從外側將雙軸延伸聚對苯二甲酸乙二酯膜(厚度12μm)、鋁箔(厚度20μm)、構成熱封層的無延伸聚丙烯樹脂膜(CPP,厚度30μm)貼合而形成積層體,再將該積層體沖壓成既定形狀。 接著,以環狀密封器將蓋材熱密封於各杯狀容器的凸緣部,藉此得到填充包裝容器。 針對實施例2、比較例1的杯狀容器,使用直鏈狀低密度聚乙烯樹脂膜(LLDPE,厚度30μm)作為蓋材的熱密封層,除此之外,與實施例1、3的杯狀容器相同地得到填充包裝容器。 使用蒸氣式殺菌釜將所得之各填充包裝容器以110℃、30分鐘的條件進行殺菌釜滅菌,冷卻後從殺菌釜取出。 以上述方法進行殺菌釜滅菌處理的結果,實施例1~3的填充包裝容器,無密封洩漏、容器變形、用於杯狀容器之積層體的層間剝離等,可適當地進行殺菌釜滅菌。 另一方面,比較例1的填充包裝容器具有密封洩漏的情形,水分侵入用於杯狀容器的積層體的板紙層而導致膨脹,積層體的層間發生剝離。 [產業上的可利用性]In the cup-shaped containers of Examples 1 and 3, water was filled to about 3 mm below the flange portion as the contents. In addition, the following laminate was prepared as a cover material: using a two-component curing type urethane-based adhesive, a biaxially stretched polyethylene terephthalate film (thickness 12 μm) was stretched from the outside by dry lamination method, An aluminum foil (thickness 20 μm) and a non-stretched polypropylene resin film (CPP, thickness 30 μm) constituting a heat seal layer were laminated to form a laminate, and the laminate was pressed into a predetermined shape. Next, the lid material was heat-sealed to the flange portion of each cup-shaped container with an annular sealer, thereby obtaining a filled packaging container. For the cup-shaped containers of Example 2 and Comparative Example 1, a linear low-density polyethylene resin film (LLDPE, thickness 30 μm) was used as the heat sealing layer of the lid material. Filled packaging containers are obtained in the same way. Using a steam sterilizer, the resulting filled packaging containers were sterilized in a sterilizer at 110°C for 30 minutes, and then taken out of the sterilizer after cooling. As a result of the sterilization by the above method, the filled packaging containers of Examples 1 to 3 can be properly sterilized by sterilization without sealing leakage, deformation of the container, delamination of the laminate used for the cup-shaped container, and the like. On the other hand, in the filled packaging container of Comparative Example 1, there was a case where the seal leaked, moisture intruded into the cardboard layer of the laminate used for the cup-shaped container and caused swelling, and the layers of the laminate were peeled off. [Industry availability]

本發明可較佳地用於例如以流動狀食品或飲料等作為內容物之杯狀容器及作為該容器之材料使用的積層體。The present invention can be preferably used in, for example, a cup-shaped container having contents such as a flowable food or drink, and a laminate used as a material of the container.

1、1X、1Y:杯狀容器 2、2X:本體 2a:本體之下端部 21:疊合部 21Y:合掌部 22:反折部 23、23X:凸緣部 20A、20B:本體用毛坯 20:積層體 201:金屬箔層 202:熱熔接性樹脂層 204:反折端緣部 205:另一端緣部 204Bc:反折側的端緣部 205B:另一端緣部 3:底體 31:底部 32:下垂部 30A:底體用毛坯 30:積層體 301:金屬箔層 302:熱熔接性樹脂層 T1:本體用毛坯的兩端緣部互相熱熔接的熱熔接性樹脂層的總厚度 W1:從本體用毛坯的兩端緣部的金屬箔層彼此的厚度方向觀看的重疊寬度1, 1X, 1Y: cup-shaped container 2. 2X: Ontology 2a: the lower end of the body 21: Overlap 21Y: Close palm 22: Reflexion 23, 23X: flange part 20A, 20B: blank for body 20: laminate 201: metal foil layer 202: heat-sealing resin layer 204: Reversed end edge 205: the other edge 204Bc: End edge of the reverse side 205B: the other end edge 3: substrate 31: bottom 32: Sagging 30A: Blank for substrate 30: laminate 301: Metal foil layer 302: Heat-welding resin layer T1: Total thickness of the heat-fusible resin layer that is thermally welded to both ends of the body blank W1: Overlap width viewed from the thickness direction of the metal foil layers at both end edges of the body blank

第一圖係本發明之第一實施態樣的杯狀容器的立體圖。 第二圖係沿著第一圖之II-II線的垂直剖面圖,此圖中以一點鏈線A圍住的部分,係將以一點鏈線a圍住的部分放大顯示,而以一點鏈線B圍住的部分,係將一點鏈線b圍住的部分放大顯示。 第三(a)圖係顯示成為本體用毛坯之材料的積層體之層結構的放大剖面圖,第三(b)圖係顯示成為底體用毛坯之材料的積層體之層結構的放大剖面圖。 第四圖係將上述杯狀容器之本體的疊合部放大顯示的水平剖面圖。 第五(a)圖係本體用毛坯的俯視圖,第五(b)圖係由本體用毛坯成形的本體的立體圖。 第六(a)圖係底體用毛坯的俯視圖,第五(b)圖係由底體用毛坯成形之底體的立體圖。 第七圖係顯示上述杯狀容器之製造步驟之一的垂直剖面圖。 第八圖係顯示上述杯狀容器中本體之凸緣部的變形例的部分放大垂直剖面圖。 第九圖係顯示上述杯狀容器中本體與底體之連結結構的變形例的部分放大垂直剖面圖。 第十圖係顯示上述杯狀容器中本體之疊合部的另一態樣的部分放大垂直剖面圖。 第十一圖係顯示上述態樣之疊合部的製造步驟的水平剖面圖。 第十二圖係本發明之第二實施態樣的杯狀容器的水平剖面圖,此圖中,以一點鏈線C圍住的部分,係將一點鏈線c圍住的部分放大顯示。 第十三圖係顯示上述杯狀容器之本體的部分製造步驟的立體圖。 第十四圖係本發明之第三實施態樣的杯狀容器的水平剖面圖,此圖中,以一點鏈線D圍住的部分,係將以一點鏈線d圍住的部分放大顯示。 第十五圖係顯示上述杯狀容器之本體的部分製造步驟的水平剖面圖。The first figure is a perspective view of a cup-shaped container according to the first embodiment of the present invention. The second picture is a vertical cross-sectional view along the line II-II of the first picture. In this figure, the part surrounded by the one-point chain line A is an enlarged display of the part surrounded by the one-point chain line a, and the one-point chain The part surrounded by the line B enlarges the part surrounded by the one-point chain line b. The third (a) diagram is an enlarged cross-sectional view showing the layer structure of the laminate as the material for the main body, and the third (b) is an enlarged cross-sectional view showing the layer structure of the laminate as the material for the bottom. . The fourth figure is a horizontal cross-sectional view showing an enlarged view of the overlapping portion of the body of the cup-shaped container. The fifth (a) diagram is a plan view of the main body blank, and the fifth (b) diagram is a perspective view of the main body formed from the main body blank. The sixth (a) diagram is a top view of the base body blank, and the fifth (b) diagram is a perspective view of the base body formed from the base body blank. The seventh figure is a vertical sectional view showing one of the manufacturing steps of the cup-shaped container. The eighth figure is a partially enlarged vertical sectional view showing a modification of the flange portion of the body of the cup-shaped container. The ninth figure is a partially enlarged vertical cross-sectional view showing a modification of the connecting structure of the main body and the bottom body in the cup-shaped container. Figure 10 is a partially enlarged vertical cross-sectional view showing another aspect of the overlapping portion of the body of the cup-shaped container. FIG. 11 is a horizontal cross-sectional view showing the manufacturing process of the superposed portion of the above-mentioned aspect. FIG. 12 is a horizontal cross-sectional view of a cup-shaped container according to a second embodiment of the present invention. In this figure, the portion surrounded by a one-point chain line C is an enlarged display of the portion surrounded by a one-point chain line c. Figure 13 is a perspective view showing part of the manufacturing steps of the body of the cup-shaped container. Figure 14 is a horizontal cross-sectional view of a cup-shaped container according to a third embodiment of the present invention. In this figure, the portion surrounded by a one-point chain line D is an enlarged display of the portion surrounded by a one-point chain line d. Figure 15 is a horizontal sectional view showing part of the manufacturing steps of the body of the cup-shaped container.

1:杯狀容器 1: Cup-shaped container

2:本體 2: Ontology

2a:本體之下端部 2a: the lower end of the body

21:疊合部 21: Overlap

22:反折部 22: Reflexion

23:凸緣部 23: Flange

20A:本體用毛坯 20A: Blank for body

20:積層體 20: laminate

201:金屬箔層 201: metal foil layer

202:熱熔接性樹脂層 202: heat-sealing resin layer

3:底體 3: substrate

31:底部 31: bottom

32:下垂部 32: Sagging

30A:底體用毛坯 30A: Blank for substrate

30:積層體 30: laminate

301:金屬箔層 301: Metal foil layer

302:熱熔接性樹脂層 302: Heat-welding resin layer

Claims (23)

一種杯狀容器,其係由本體與底體所構成,該本體係將本體用毛坯的兩端緣部彼此疊合並接合,藉此形成筒狀,並且在上端開口緣部具有向外彎曲的凸緣部,而該底體係使底體用毛坯成形為其外周部形成下垂部的態樣,而其剖面略為倒U形;藉由將底體之下垂部的外表面接合於本體之下端部的內表面而使本體及底體成為一體; 其中, 本體用毛坯,係由具有金屬箔層與積層於金屬箔層之兩面的熱熔接性樹脂層但不具有紙層的積層體所形成,在本體用毛坯中疊合的兩端緣部上,將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接,藉此進行接合,而透過經熱熔接的熱熔接性樹脂層將兩端緣部的金屬箔層積層, 底體用毛坯,係由具有金屬箔層與積層於金屬箔層的兩面之中成為底體之上側面的熱熔接性樹脂層但不具有紙層的積層體所形成,在本體之下端部的內表面及底體之下垂部的外表面上,使構成該等面的熱熔接性樹脂層彼此熱熔接,藉此進行接合,而本體之下端部的金屬箔層及底體之下垂部的金屬箔層係透過經熱熔接的熱熔接性樹脂層積層。A cup-shaped container, which is composed of a body and a bottom body, the system overlaps and joins the two end edges of the body blank to form a cylindrical shape, and has an outwardly curved convexity at the upper opening edge Rim, and the bottom system forms the bottom of the bottom body into a shape where the outer periphery forms a sag, and the cross section is slightly inverted U-shaped; by joining the outer surface of the bottom sag to the bottom end of the body The inner surface makes the body and the bottom body integrated; among them, The main body blank is formed of a laminate having a metal foil layer and a heat-fusible resin layer laminated on both sides of the metal foil layer but not a paper layer. On both end edges of the main body blank, the The heat-fusible resin layers constituting the mutually overlapping surfaces are thermally welded to each other for joining, and the metal foils at both end edges are laminated through the heat-fusible resin layers that have been thermally welded. The blank for the substrate is formed by a laminate having a metal foil layer and a heat-fusible resin layer deposited on both sides of the metal foil layer as the upper side of the substrate but not having a paper layer. On the inner surface and the outer surface of the drooping portion of the bottom body, the heat-fusible resin layers constituting these surfaces are thermally welded to each other for bonding, and the metal foil layer at the lower end of the body and the metal at the drooping portion of the bottom body The foil layer is laminated through a heat-fusible resin that has been thermally welded. 如申請專利範圍第1項之杯狀容器,其中底體係將底體用毛坯進行抽引成形而成。For example, the cup-shaped container of the first item of patent application, in which the bottom system is formed by drawing the bottom body with a blank. 如申請專利範圍第1項之杯狀容器,其中凸緣部向下反折而形成扁平狀。For example, in the cup-shaped container of claim 1, the flange portion is folded downward to form a flat shape. 如申請專利範圍第1項之杯狀容器,其中凸緣部向下彎曲而其橫剖面形成略圓弧狀。For example, in the cup-shaped container of claim 1, the flange part is bent downward and its cross section is formed into a slightly arc shape. 如申請專利範圍第1項之杯狀容器,其中本體用毛坯的兩端緣部之中成為本體之內側的端緣部,以與成為本體之外側的本體用毛坯的面重疊的方式反折,並且熱熔接於該面上。For example, in the cup-shaped container of claim 1, the two ends of the main body blank become the inner edge of the main body, and are folded back so as to overlap the surface of the main body blank outside the main body. And thermally welded to the surface. 如申請專利範圍第1項之杯狀容器,其中形成本體用毛坯之積層體的金屬箔層的厚度為40~200μm,形成底體用毛坯之積層體的金屬箔層的厚度為40~200μm。For example, in the cup-shaped container of claim 1, the thickness of the metal foil layer forming the laminate of the body blank is 40 to 200 μm, and the thickness of the metal foil layer forming the laminate of the substrate blank is 40 to 200 μm. 如申請專利範圍第1項之杯狀容器,其中形成本體用毛坯之積層體中積層於金屬箔層兩面的熱熔接性樹脂層的厚度分別為5~80μm,形成底體用毛坯的積層體中積層於金屬箔層的兩面中成為底體之上側面的熱熔接性樹脂層的厚度為5~80μm。For example, in the cup-shaped container of the first patent application, the thickness of the heat-fusible resin layers stacked on both sides of the metal foil layer in the laminate forming the body blank is 5 to 80 μm, respectively, in the laminate forming the substrate blank The thickness of the heat-fusible resin layer deposited on both sides of the metal foil layer as the upper side of the substrate is 5 to 80 μm. 如申請專利範圍第1項之杯狀容器,其中在本體的疊合部,本體用毛坯的兩端緣部互相熱熔接的熱熔接性樹脂層的總厚度為8~150μm。For example, in the cup-shaped container of claim 1, the total thickness of the heat-fusible resin layer in which the two ends of the main body blank are thermally fused to each other at the overlapping portion of the main body is 8 to 150 μm. 如申請專利範圍第1項之杯狀容器,其中在本體的疊合部,從本體用毛坯的兩端緣部的金屬箔層彼此的厚度方向觀看的重疊寬度為2~10mm。A cup-shaped container as claimed in item 1 of the patent application, wherein the overlapping width of the metal foil layers at both end edges of the main body blank at the overlapping portion of the main body is 2 to 10 mm. 如申請專利範圍第1項之杯狀容器,其中本體更具有反折部,其以從下端開口緣部將底體之下垂部包入的方式向內反折; 形成底體用毛坯的積層體更具有熱熔接性樹脂層,其積層於金屬箔層的兩面之中成為底體之下側的面; 本體的反折部及底體之下垂部,係藉由將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接而接合,而經熱熔接的熱熔接性樹脂層的內側有積層反折部的金屬箔層。For example, the cup-shaped container of claim 1 of the patent application, in which the body further has a reverse folding portion, which is folded inwards in such a way as to enclose the lower portion of the bottom body from the opening edge of the lower end; The laminate forming the blank for the base body further has a heat-fusible resin layer, which is laminated on both sides of the metal foil layer to become the surface under the base body; The reversed portion of the body and the drooping portion of the bottom body are joined by thermally fusing the heat-fusible resin layers that constitute the mutually overlapping surfaces, and the heat-fusible resin layer that has been thermally welded has a built-in reaction Folded metal foil layer. 如申請專利範圍第10項之杯狀容器,其中形成底體用毛坯的積層體中積層於金屬箔層的兩面中成為底體之下側面的熱熔接性樹脂層,其厚度為5~80μm。For example, the cup-shaped container of claim 10, in which the laminate forming the base body blank is laminated on both sides of the metal foil layer to become a heat-sealing resin layer on the lower side of the base body, and has a thickness of 5 to 80 μm. 一種杯狀容器,其係由本體與底體所構成,該本體係將本體用毛坯的兩端緣部彼此疊合並接合,藉此形成筒狀,並且在上端開口緣部具有向外彎曲的凸緣部,該底體係以在底體用毛坯之外周部形成下垂部的方式成形,而其剖面略為倒U形;藉由將底體之下垂部的外表面接合於本體之下端部的內表面而使本體及底體成為一體; 其中, 本體用毛坯,係將具有金屬箔層與積層於金屬箔層之兩面的熱熔接性樹脂層但不具有紙層的積層體裁切為具有既定長度之2倍長度的尺寸,並且在長度中央對折而重合,再將構成重合面的熱熔接性樹脂層彼此熱熔接而成;本體用毛坯的兩端緣部,係以使反折側的端緣部成為本體之內側的方式疊合,並藉由將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接而進行接合,而兩端緣部的金屬箔層透過經熱熔接的熱熔接性樹脂層積層; 底體用毛坯,係由具有金屬箔層與積層於金屬箔層的兩面中成為底體之上側面的熱熔接性樹脂層但不具有紙層的積層體所形成,而本體之下端部的內表面及底體之下垂部的外表面,係藉由將構成該等面的熱熔接性樹脂層彼此熱熔接而接合,而本體之下端部的金屬箔層及底體之下垂部的金屬箔層透過經熱熔接的熱熔接性樹脂層積層。A cup-shaped container, which is composed of a body and a bottom body, the system overlaps and joins the two end edges of the body blank to form a cylindrical shape, and has an outwardly curved convexity at the upper opening edge The bottom part of the bottom system is formed by forming a sag on the outer periphery of the bottom body blank, and its cross section is slightly inverted U-shaped; by joining the outer surface of the lower part of the bottom body to the inner surface of the lower end of the body And the body and the bottom body become one; among them, The blank for the main body is formed by cutting a laminate with a metal foil layer and a heat-fusible resin layer laminated on both sides of the metal foil layer but without a paper layer into a size having a length twice that of a predetermined length, and folding in half at the center of the length Overlap, and then thermally fuse the resin layers that form the overlap surface to each other; the two ends of the body blank are laminated so that the edge of the reverse side becomes the inside of the body, and by The thermally fusible resin layers constituting the mutually overlapping surfaces are thermally welded and joined, and the metal foil layers at both end edges are laminated through the thermally fusible resin layers that have been thermally welded; The blank for the substrate is formed of a laminate having a metal foil layer and a heat-fusible resin layer laminated on both sides of the metal foil layer to become the upper side of the substrate but not having a paper layer, and the inner part of the lower end of the body The outer surfaces of the surface and the drooping portion of the bottom body are joined by thermally fusing the heat-fusible resin layers constituting these surfaces, and the metal foil layer at the lower end of the body and the metal foil layer at the lower portion of the bottom body Laminated through heat-fusible resin through heat welding. 如申請專利範圍第12項之杯狀容器,其中底體係將底體用毛坯進行抽引成形而成。For example, the cup-shaped container in the 12th range of the patent application, in which the bottom system is formed by drawing the bottom body with a blank. 如申請專利範圍第12項之杯狀容器,其中凸緣部向下反折而成形為扁平狀。For example, the cup-shaped container of claim 12 of the patent application, in which the flange portion is folded down and formed into a flat shape. 如申請專利範圍第12項之杯狀容器,其中凸緣部向下彎曲而其橫剖面成形為略圓弧狀。For example, in the cup-shaped container of claim 12, the flange part is bent downward and its cross section is formed into a slightly arc shape. 如申請專利範圍第12項之杯狀容器,其中本體更具有反折部,其係以從下端開口緣部將底體之下垂部包入的方式向內反折, 形成底體用毛坯的積層體更具有熱熔接性樹脂層,其積層於金屬箔層的兩面中成為底體之下側的面, 本體之反折部及底體之下垂部,係藉由將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接而接合,經熱熔接的熱熔接性樹脂層的內側有積層反折部的金屬箔層。For example, the cup-shaped container of claim 12 of the patent application, wherein the body further has a reversing portion, which is folded inwards in such a way that the lower portion of the bottom body is enclosed from the opening edge of the lower end, The laminate forming the blank for the base body further has a heat-fusible resin layer, which is laminated on both sides of the metal foil layer to become the surface under the base body, The reversed portion of the body and the drooping portion of the bottom body are joined by thermally fusing the thermally fusible resin layers constituting the mutually overlapping surfaces. Part of the metal foil layer. 一種杯狀容器,其係由本體與底體所構成,該本體係使本體用毛坯的兩端緣部彼此重疊成合掌狀而接合,藉此形成筒狀,並且在上端開口緣部具有向外彎曲的凸緣部,該底體係以使底體用毛坯之外周部形成下垂部的方式成形,其剖面略為倒U形;藉由使底體之下垂部的外表面接合於本體之下端部的內表面而使本體及底體成為一體; 其中, 本體用毛坯,係由具有金屬箔層與積層於金屬箔層的兩面中成為本體之內側的面的熱熔接性樹脂層但不具有紙層的積層體所形成,本體用毛坯中重疊成合掌狀的兩端緣部係藉由將該等的熱熔接性樹脂層彼此熱熔接而接合,而兩端緣部的金屬箔層係透過經熱熔接的熱熔接性樹脂層積層; 底體用毛坯,係由具有金屬箔層與積層於金屬箔層的兩面中成為底體之上側面的熱熔接性樹脂層但不具有紙層的積層體所形成,本體之下端部的內表面及底體之下垂部的外表面係藉由將該等的熱熔接性樹脂層彼此熱熔接而接合,而本體之下端部的金屬箔層及底體之下垂部的金屬箔層係透過經熱熔接的熱熔接性樹脂層積層。A cup-shaped container, which is composed of a body and a bottom body, the system makes the two ends of the main body blank overlap each other into a palm shape and are joined, thereby forming a cylindrical shape, and the outer edge of the upper end has an outward The curved flange part, the bottom system is formed in such a way that the outer periphery of the bottom body blank forms a sag, and its cross section is slightly inverted U-shaped; by joining the outer surface of the lower part of the bottom body to the lower end of the body The inner surface makes the body and the bottom body integrated; among them, The blank for the body is formed of a laminate having a metal foil layer and a heat-fusible resin layer deposited on both sides of the metal foil layer as the inner side of the body, but not having a paper layer, and the blank for the body is stacked in a palm shape The edges of both ends are joined by thermally fusing the thermally fusible resin layers to each other, and the metal foil layers at the edges of the both ends are laminated through the thermally fusible resin layers that are thermally welded; The blank for the substrate is formed by a laminate having a metal foil layer and a heat-fusible resin layer formed on both sides of the metal foil layer as the upper side of the substrate but not having a paper layer, and the inner surface of the lower end of the body And the outer surface of the drooping portion of the bottom body is joined by thermally fusing these heat-fusible resin layers to each other, and the metal foil layer at the lower end of the body and the metal foil layer at the drooping portion of the bottom body pass through heat Laminated heat-fusible resin laminate. 如申請專利範圍第17項之杯狀容器,其中底體係對於底體用毛坯進行抽引成形而成。For example, the cup-shaped container in the 17th range of patent application, in which the bottom system is formed by drawing the bottom body with a blank. 如申請專利範圍第17項之杯狀容器,其中形成本體用毛坯之積層體,更具有積層於金屬箔層的兩面之中成為本體之外側的面的熱熔接性樹脂層, 本體的合掌部,以與本體的外表面重疊的方式往一側彎折,並熱熔接於該外表面。For example, in the cup-shaped container of claim 17, the laminated body forming the blank for the main body further has a heat-fusible resin layer stacked on both sides of the metal foil layer to become the outer side of the main body, The palm joint portion of the body is bent to one side so as to overlap with the outer surface of the body, and is thermally welded to the outer surface. 如申請專利範圍第17項之杯狀容器,其中凸緣部向下反折而成形為扁平狀。For example, in the cup-shaped container of claim 17, the flange portion is folded down to be flat. 如申請專利範圍第17項中任一項之杯狀容器,其中凸緣部向下彎曲而橫剖面成形為略圓弧狀。The cup-shaped container according to any one of the items 17 of the patent application scope, in which the flange portion is bent downward and the cross section is formed into a slightly circular arc shape. 如申請專利範圍第17項之杯狀容器,其中本體更具有反折部,其以從下端開口緣部將底體之下垂部包入的方式向內反折, 形成底體用毛坯的積層體,更具有熱熔接性樹脂層,其積層於金屬箔層的兩面中成為底體之下側的面, 本體的反折部及底體之下垂部,係藉由將構成該等互相重合之面的熱熔接性樹脂層彼此熱熔接,而經熱熔接的熱熔接性樹脂層的內側有積層反折部的金屬箔層。For example, the cup-shaped container of claim 17 of the patent application, wherein the body further has a reversal portion, which is folded inwards in such a way as to enclose the lower portion of the bottom body from the opening edge of the lower end, The laminate forming the blank for the base body further has a heat-fusible resin layer, which is laminated on both sides of the metal foil layer to become the surface under the base body, The reversal part of the main body and the drooping part of the bottom body are formed by thermally fusing the thermally fusible resin layers constituting the mutually overlapping surfaces, and the thermally fusible resin layer after the thermal fusion has a built-in reflexed part Metal foil layer. 一種用於杯狀容器的積層體,其係在下述杯狀容器中,分別作為本體用毛坯及底體用毛坯的材料使用的積層體,該杯狀容器係由本體及底體所構成,該本體係將本體用毛坯的兩端緣部彼此疊合並接合或重疊成合掌狀並接合,藉此形成筒狀,並且在上端開口緣部具有向外彎曲的凸緣部,該底體係使底體用毛坯其外周部形成下垂部的方式而成形,其剖面略為倒U形,而藉由使底體之下垂部的外表面接合於本體之下端部的內表面,使本體及底體成為一體; 該積層體具有金屬箔層與積層於金屬箔層的兩面中至少一面的熱熔接性樹脂層,但不具有紙層。A layered body for a cup-shaped container, which is a layered body used as a material for a main body blank and a bottom body blank in the following cup-shaped container. The cup-shaped container is composed of a main body and a bottom body. In this system, the two end edges of the main body blank are stacked and joined to each other, or overlapped to form a palm shape and joined, thereby forming a cylindrical shape, and having an outwardly curved flange portion at the upper opening edge, the bottom system makes the bottom body It is formed by forming the hanging part of the outer periphery of the blank, the cross section of which is slightly inverted U-shaped, and by joining the outer surface of the lower part of the bottom body to the inner surface of the lower end of the body, the body and the bottom body are integrated; This laminate has a metal foil layer and a heat-fusible resin layer laminated on at least one of the two surfaces of the metal foil layer, but does not have a paper layer.
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CN110697196A (en) 2020-01-17
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