TW201945774A - Broadband wavelength film, production method for same, and production method for circularly polarizing film - Google Patents

Broadband wavelength film, production method for same, and production method for circularly polarizing film Download PDF

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TW201945774A
TW201945774A TW108114298A TW108114298A TW201945774A TW 201945774 A TW201945774 A TW 201945774A TW 108114298 A TW108114298 A TW 108114298A TW 108114298 A TW108114298 A TW 108114298A TW 201945774 A TW201945774 A TW 201945774A
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layer
film
wide
band wavelength
manufacturing
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TWI797319B (en
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石原次郎
大里和弘
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日商日本瑞翁股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/04Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
    • B29C55/045Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique in a direction which is not parallel or transverse to the direction of feed, e.g. oblique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/10Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements

Abstract

A production method for a broadband wavelength film, the production method including, in order, a first step for preparing a layer (A) that is a resin film that has a slow axis, a second step for obtaining a multilayer film by forming, on layer (A), a layer (B) of a resin that has a positive intrinsic birefringence, and a third step for obtaining a long broadband wavelength film that has a [lambda]/2 layer and a [lambda]/4 layer by stretching the multilayer film in a direction that is neither orthogonal nor parallel to the slow axis of layer (A). The [lambda]/2 layer and the [lambda]/4 layer of the broadband wavelength film satisfy formula (1). (1) [Theta]([lambda]/4)={45 DEG + 2*[Theta]([lambda]/2)} ± 5 DEG. ([Theta]([lambda]/2) is the angle formed by the slow axis of the [lambda]/2 layer relative to the longitudinal direction of the broadband wavelength film, and [Theta]([lambda]/4) is the angle formed by the slow axis of the [lambda]/4 layer relative to the longitudinal direction of the broadband wavelength film.).

Description

寬頻帶波長薄膜及其製造方法,以及圓偏光薄膜的製造方法Broad-band wavelength film and manufacturing method thereof, and manufacturing method of circularly polarizing film

本發明係關於寬頻帶波長薄膜及其製造方法,以及圓偏光薄膜的製造方法。The present invention relates to a wide-band wavelength film, a method for manufacturing the same, and a method for manufacturing a circularly polarizing film.

對於具備2層以上之層體之光學薄膜的製造方法,從以前就進行了各式各樣的研究(參照專利文獻1~3)。Various methods for manufacturing an optical film having two or more layers have been studied in the past (see Patent Documents 1 to 3).

『專利文獻』
《專利文獻1》:國際專利公開第2016/047465號
《專利文獻2》:國際專利公開第2009/031433號
《專利文獻3》:日本專利公開第2009-237534號公報
『Patent Literature』
"Patent Document 1": International Patent Publication No. 2016/047465 "Patent Document 2": International Patent Publication No. 2009/031433 "Patent Document 3": Japanese Patent Publication No. 2009-237534

作為可在寬廣波長帶中發揮作為波長板之功能的寬頻帶波長薄膜,已知有將λ/2板及λ/4板組合而包含的薄膜。以往,此種寬頻帶波長薄膜一般藉由包含將某薄膜延伸以獲得λ/2板之工序、將另一薄膜延伸以獲得λ/4板之工序與將此等λ/2板及λ/4板貼合以獲得寬頻帶波長薄膜之工序的製造方法來製造。As a wide-band wavelength film capable of functioning as a wavelength plate in a wide wavelength band, a film including a λ / 2 plate and a λ / 4 plate in combination is known. In the past, such a wide-band wavelength film generally includes a process of extending a film to obtain a λ / 2 plate, a process of extending another film to obtain a λ / 2 plate, and the λ / 2 plate and λ / 4. It is manufactured by a manufacturing method of a process of laminating plates to obtain a broadband film.

並且,已知有將「前述寬頻帶波長薄膜」與「作為得作為直線偏光板發揮功能之薄膜的直線偏光薄膜」組合,藉此獲得圓偏光薄膜的技術。長條狀之直線偏光薄膜一般在其長邊方向或幅寬方向上具有吸收軸。據此,在將寬頻帶波長薄膜組合至長條狀之直線偏光薄膜而獲得圓偏光薄膜的情況下,λ/2板之慢軸要求處於既不平行亦不垂直於其長邊方向的斜向。In addition, a technology of obtaining a circularly polarizing film by combining "the aforementioned wide-band wavelength film" with "a linearly polarizing film serving as a film functioning as a linearly polarizing plate" is known. The long linear polarizing film generally has an absorption axis in the longitudinal direction or width direction. According to this, in the case of obtaining a circularly polarizing film by combining a wide-band wavelength film with a long linear polarizing film, the slow axis of the λ / 2 plate is required to be in an oblique direction that is neither parallel nor perpendicular to its long side direction. .

為了輕易製造如前所述在斜向具有慢軸之期望之λ/2板,申請人如專利文獻1所記載般,開發了進行2次以上之延伸的技術。若然,在寬頻帶波長薄膜的製造方法之整體中,變成要進行為了獲得λ/4板之1次以上的延伸與為了獲得λ/2板之2次以上的延伸,故合計之延伸次數變成3次以上。然而,若延伸次數為3次以上之多,則操作煩雜。In order to easily manufacture a desired λ / 2 plate having a slow axis in an oblique direction as described above, the applicant has developed a technique of performing extension twice or more as described in Patent Document 1. If so, in the entire manufacturing method of the broadband wavelength film, it is necessary to perform one or more extensions to obtain a λ / 2 plate and two or more extensions to obtain a λ / 2 plate, so the total number of extensions becomes 3 times or more. However, if the number of extensions is 3 or more, the operation is complicated.

本發明係鑑於前述問題而首創者,其目的在於:提供可以少工序數有效率製造之寬頻帶波長薄膜及其製造方法,以及包含前述寬頻帶波長薄膜的製造方法之圓偏光薄膜的製造方法。The present invention was created in view of the foregoing problems, and an object thereof is to provide a broadband light-emitting film capable of being efficiently manufactured with a small number of processes, a method for manufacturing the same, and a method for manufacturing a circularly polarizing film including the manufacturing method for the broadband film.

本發明人為能解決前述問題而潛心研究。其結果,本發明人發現根據依序包含:第一工序,準備作為於面內具有慢軸之樹脂薄膜之層體(A);第二工序,於層體(A)上形成固有雙折射為正之樹脂之層體(B),獲得多層薄膜;第三工序,與將多層薄膜沿相對於層體(A)之慢軸既不垂直亦不平行之方向延伸,獲得具備λ/2層及λ/4層之長條狀之寬頻帶波長薄膜;的製造方法,可以少工序數有效率製造寬頻帶波長薄膜,進而完成本發明。The present inventors have made intensive studies in order to solve the aforementioned problems. As a result, the present inventors found that according to the sequence, a first step is to prepare a layered body (A) as a resin film having a slow axis in the plane; a second step is to form an intrinsic birefringence on the layered body (A) as follows: The positive resin layer (B) obtains a multilayer film; the third step is to extend the multilayer film in a direction that is neither perpendicular nor parallel to the slow axis of the layer (A) to obtain a layer with λ / 2 and λ / 4 layer of strip-shaped wide-band wavelength film; the manufacturing method can efficiently produce a wide-band wavelength film with a small number of steps, and complete the present invention.

亦即,本發明包含下述內容。That is, the present invention includes the following.

[1]一種寬頻帶波長薄膜的製造方法,其依序包含:
第一工序,準備作為於面內具有慢軸之樹脂薄膜之層體(A);
第二工序,於前述層體(A)上形成固有雙折射為正之樹脂之層體(B),獲得多層薄膜;與第三工序,將前述多層薄膜沿相對於前述層體(A)之慢軸既不垂直亦不平行的方向延伸,獲得具備λ/2層及λ/4層之長條狀之寬頻帶波長薄膜;其中前述寬頻帶波長薄膜的前述λ/2層及前述λ/4層滿足下述式(1)。θ(λ/4)=[45°+2×θ(λ/2)]±5°   (1)(在前述式(1)中,θ(λ/2)表示前述λ/2層之慢軸相對於前述寬頻帶波長薄膜之長邊方向所夾之角度, θ(λ/4)表示前述λ/4層之慢軸相對於前述寬頻帶波長薄膜之長邊方向所夾之角度。)
[1] A method for manufacturing a wide-band wavelength thin film, which sequentially includes:
The first step is to prepare a layer (A) as a resin film having a slow axis in the plane;
In the second step, a layer (B) of a resin having a positive birefringence is formed on the aforementioned layer (A) to obtain a multilayer film; and in the third step, the aforementioned multilayer film is slower than the layer (A). The axis is neither perpendicular nor parallel extending, and a long-band wide-band wavelength film having λ / 2 layers and λ / 4 layers is obtained; wherein the aforementioned λ / 2 layer and the aforementioned λ / 4 layer of the aforementioned broadband film The following formula (1) is satisfied. θ (λ / 2) = [45 ° + 2 × θ (λ / 2)] ± 5 ° (1) (In the foregoing formula (1), θ (λ / 2) represents the relative slow axis of the aforementioned λ / 2 layer (Θ (λ / 4) represents the angle between the slow axis of the aforementioned λ / 4 layer and the longitudinal direction of the aforementioned broadband film.)

[2]如[1]所記載之寬頻帶波長薄膜的製造方法,其中在前述第一工序中準備的前述層體(A)係具有相對於該層體(A)之長邊方向不垂直之慢軸的長條狀之樹脂薄膜。[2] The method for manufacturing a wide-band wavelength thin film according to [1], wherein the layered body (A) prepared in the first step includes a layer which is not perpendicular to a longitudinal direction of the layered body (A). Slow axis long resin film.

[3]如[1]或[2]所記載之寬頻帶波長薄膜的製造方法,其中前述第三工序包含:將前述多層薄膜沿相對於該多層薄膜之長邊方向夾45°以上之角度之方向延伸一事。[3] The method for manufacturing a wide-band wavelength film according to [1] or [2], wherein the third step includes: sandwiching the multilayer film by an angle of 45 ° or more with respect to a long side direction of the multilayer film Extending direction.

[4]如[1]~[3]之任一項所記載之寬頻帶波長薄膜的製造方法,其中前述角度θ(λ/2)處於20°±10°之範圍。[4] The method for manufacturing a wide-band wavelength film according to any one of [1] to [3], wherein the angle θ (λ / 2) is in a range of 20 ° ± 10 °.

[5]如[1]~[4]之任一項所記載之寬頻帶波長薄膜的製造方法,其中前述角度θ(λ/4)處於85°±20°之範圍。[5] The method for manufacturing a wide-band wavelength film according to any one of [1] to [4], wherein the angle θ (λ / 4) is in a range of 85 ° ± 20 °.

[6]如[1]~[5]之任一項所記載之寬頻帶波長薄膜的製造方法,其中前述λ/2層係將前述層體(A)延伸而獲得之層體。[6] The method for producing a wide-band wavelength thin film according to any one of [1] to [5], wherein the λ / 2 layer is a layer body obtained by extending the layer body (A).

[7]如[1]~[6]之任一項所記載之寬頻帶波長薄膜的製造方法,其中前述λ/4層係將前述層體(B)延伸而獲得之層體。[7] The method for producing a wide-band wavelength film according to any one of [1] to [6], wherein the λ / 4 layer is a layer body obtained by extending the layer body (B).

[8]一種圓偏光薄膜的製造方法,其包含:
以如[1]~[7]之任一項所記載之製造方法製造寬頻帶波長薄膜的工序,以及
將前述寬頻帶波長薄膜與長條狀之直線偏光薄膜貼合的工序。
[8] A method for manufacturing a circularly polarizing film, comprising:
A step of manufacturing a wide-band wavelength film by the manufacturing method described in any one of [1] to [7], and a step of bonding the wide-band wavelength film and a long linear polarizing film.

[9]如[8]所記載之圓偏光薄膜的製造方法,其中前述直線偏光薄膜在該直線偏光薄膜之長邊方向上具有吸收軸。[9] The method for producing a circularly polarizing film according to [8], wherein the linearly polarizing film has an absorption axis in a longitudinal direction of the linearly polarizing film.

[10]一種長條狀之寬頻帶波長薄膜,其係共延伸薄膜,所述共延伸薄膜具備:
λ/2層,具有相對於前述寬頻帶波長薄膜之長邊方向夾20°±10°之角度之慢軸,與
λ/4層,具有相對於前述寬頻帶波長薄膜之長邊方向夾85°±20°之角度之慢軸。
[10] A strip-shaped wide-band wavelength film, which is a co-extended film, the co-extended film having:
The λ / 2 layer has a slow axis with an angle of 20 ° ± 10 ° with respect to the long-side direction of the aforementioned wideband wavelength film, and the λ / 2 layer has a 85 ° with the long-side direction relative to the aforementioned wideband wavelength film Slow axis at an angle of ± 20 °.

根據本發明,可提供可以少工序數有效率製造的寬頻帶波長薄膜及其製造方法,以及包含前述寬頻帶波長薄膜的製造方法之圓偏光薄膜的製造方法。According to the present invention, it is possible to provide a wideband wavelength film which can be efficiently manufactured with a small number of processes, a method for manufacturing the same, and a method for manufacturing a circularly polarizing film including the aforementioned method for manufacturing a wideband film.

以下揭示實施型態及示例物以詳細說明本發明。惟本發明並非受限於以下所揭示之實施型態及示例物者,在不脫離本發明之申請專利範圍及其均等之範圍的範圍內,得任意變更而實施。The embodiments and examples are disclosed below to explain the present invention in detail. However, the present invention is not limited to the implementation modes and examples disclosed below, and can be implemented with arbitrary changes without departing from the scope of the patent application of the present invention and its equivalent scope.

在以下說明中,所謂「長條狀」之薄膜,係謂相對於幅寬具有5倍以上之長度的薄膜,以具有10倍或其以上之長度為佳,具體上係謂具有可收捲成輥狀儲存或搬運之程度之長度的薄膜。薄膜之長度的上限並無特別限制,得定為例如相對於幅寬為10萬倍以下。In the following description, the so-called "long strip" film refers to a film having a length of 5 times or more with respect to the width, and preferably a length of 10 times or more. Specifically, it refers to having a rollable film. Films to the extent of roll storage or handling. The upper limit of the length of the film is not particularly limited, and may be determined to be, for example, 100,000 times or less with respect to the width.

在以下說明中,所謂薄膜或層體之慢軸,除非另有註記,否則表示在該薄膜或層體之面內的慢軸。In the following description, the slow axis of a film or layer means a slow axis in the plane of the film or layer unless otherwise noted.

在以下說明中,所謂薄膜或層體之定向角,除非另有註記,否則表示該薄膜或層體之慢軸相對於該薄膜或層體之長邊方向所夾之角度。In the following description, unless otherwise noted, the orientation angle of a film or layer refers to the angle between the slow axis of the film or layer with respect to the long side direction of the film or layer.

在以下說明中,在具備多個層體之部件中的各層體之光學軸(慢軸、穿透軸、吸收軸等)所夾之角度,除非另有註記,否則表示自厚度方向觀看前述層體時的角度。In the following description, the angle between the optical axis (slow axis, transmission axis, absorption axis, etc.) of each layer in a component having multiple layers, unless otherwise noted, means that the aforementioned layer is viewed from the thickness direction Body angle.

在以下說明中,某製品(寬頻帶波長薄膜、圓偏光薄膜等)之面內之光學軸(慢軸、穿透軸、吸收軸等)的方向及幾何學上的方向(薄膜的長邊方向及幅寬方向等)之角度關係,除非另有註記,否則將某方向之偏移制定為正,將其他方向之偏移制定為負,該正及負之方向在該製品內之構成要件中制定成相同。舉例而言,在某寬頻帶波長薄膜中,所謂「λ/2層之慢軸相對於寬頻帶波長薄膜之長邊方向所夾之角度為20°,λ/4層之慢軸相對於寬頻帶波長薄膜之長邊方向所夾之角度為85°」,表示下述2種情形:
・若自該寬頻帶波長薄膜之某一面觀察之,λ/2層之慢軸自寬頻帶波長薄膜之長邊方向起沿順時鐘偏移20°,且λ/4層之慢軸自寬頻帶波長薄膜之長邊方向起沿順時鐘偏移85°。
・若自該寬頻帶波長薄膜之某一面觀察之,λ/2層之慢軸自寬頻帶波長薄膜之長邊方向起沿逆時鐘偏移20°,且λ/4層之慢軸自寬頻帶波長薄膜之長邊方向起沿逆時鐘偏移85°。
In the following description, the direction of the optical axis (slow axis, transmission axis, absorption axis, etc.) and the geometric direction (long-side direction of the film) of a product (broadband wavelength film, circularly polarizing film, etc.) And width direction, etc.), unless otherwise noted, the offset in one direction is set to positive, and the offset in other directions is set to negative. The positive and negative directions are in the constituent elements of the product. Developed into the same. For example, in a broadband film, the angle between the slow axis of the λ / 2 layer and the long-side direction of the broadband film is 20 °, and the slow axis of the λ / 2 layer is relative to the wide band. The angle between the long-side direction of the wavelength film is 85 ° ", which indicates the following two cases:
・ If viewed from one side of the wideband wavelength film, the slow axis of the λ / 2 layer is clockwise shifted by 20 ° from the long side direction of the wideband wavelength film, and the slow axis of the λ / 2 layer is from the wide band The wavelength of the wavelength film is shifted clockwise by 85 ° from the long side.
・ If viewed from one side of the wideband wavelength film, the slow axis of the λ / 2 layer is offset by 20 ° along the counterclockwise from the long side direction of the wideband wavelength film, and the slow axis of the λ / 2 layer is from the wide band The long-term direction of the wavelength film is offset from the counterclockwise by 85 °.

在以下說明中,所謂長條狀之薄膜的斜向,除非另有註記,否則表示係為薄膜之面內方向且既不平行亦不垂直於此薄膜之長邊方向的方向。In the following description, unless otherwise noted, the oblique direction of a long thin film means the in-plane direction of the film and is neither parallel nor perpendicular to the long-side direction of the film.

在以下說明中,所謂某薄膜之正面方向,除非另有註記,否則意謂該薄膜之主面的法線方向,具體上係指前述主面之極角0°且方位角0°的方向。In the following description, unless otherwise noted, the frontal direction of a film means the normal direction of the main surface of the film, which specifically refers to the direction of the polar angle of the main surface of 0 ° and the azimuth of 0 °.

在以下說明中,所謂某薄膜的傾斜方向,除非另有註記,否則意謂既不平行亦不垂直於該薄膜之主面的方向,具體上係指前述主面之極角大於0°且小於90°之範圍的方向。In the following description, unless otherwise noted, the oblique direction of a film means a direction that is neither parallel nor perpendicular to the main surface of the film, and specifically means that the polar angle of the aforementioned main surface is greater than 0 ° and less than Direction in the 90 ° range.

在以下說明中,所謂固有雙折射為正之材料,除非另有註記,否則意謂延伸方向之折射率變得較垂直於其之方向之折射率還大的材料。並且,所謂固有雙折射為負的材料,除非另有註記,否則意謂延伸方向之折射率變得較垂直於其之方向之折射率還小的材料。固有雙折射之值可自介電常數分布計算。In the following description, a material with a positive intrinsic birefringence means a material whose refractive index in the extending direction becomes larger than that in a direction perpendicular to the material unless otherwise noted. In addition, a material having a negative intrinsic birefringence means a material whose refractive index in the direction of extension becomes smaller than that in a direction perpendicular to the material unless otherwise noted. The value of intrinsic birefringence can be calculated from the dielectric constant distribution.

在以下說明中,「(甲基)丙烯酸」包含「丙烯酸」、「甲基丙烯酸」及此等之組合。In the following description, "(meth) acrylic acid" includes "acrylic acid", "methacrylic acid", and combinations thereof.

在以下說明中,層體之面內延遲Re,除非另有註記,否則係由Re=(nx-ny)×d所示之值。並且,層體之厚度方向之延遲Rth,除非另有註記,否則係由Rth={[(nx+ny)/2]-nz}×d所示之值。再者,層體之NZ係數,除非另有註記,否則係由(nx-nz)/(nx-ny)所示之值。於此,nx表示係為與層體之厚度方向垂直之方向(面內方向)且賦予最大折射率之方向的折射率。ny表示係為層體之前述面內方向且與nx之方向正交之方向的折射率。nz表示層體之厚度方向的折射率。d表示層體之厚度。量測波長,除非另有註記,否則為590 nm。In the following description, the in-plane retardation Re of the layer is a value shown by Re = (nx-ny) × d unless otherwise noted. In addition, the retardation Rth in the thickness direction of the layer is a value shown by Rth = 所示 [(nx + ny) / 2] −nz} × d unless otherwise noted. In addition, the NZ coefficient of the layer is a value shown by (nx-nz) / (nx-ny) unless otherwise noted. Here, nx represents a refractive index which is a direction (in-plane direction) perpendicular to the thickness direction of the layer body and which gives the maximum refractive index. ny represents the refractive index of the layer in the aforementioned in-plane direction and a direction orthogonal to the direction of nx. nz indicates the refractive index in the thickness direction of the layer body. d represents the thickness of the layer. Measurement wavelength, unless otherwise noted, is 590 nm.

在以下說明中,所謂構件之方向為「平行」、「垂直」及「正交」,除非另有註記,否則在不損害本發明之效果的範圍內,亦可包含例如±3°、±2°或±1°之範圍內的誤差。In the following description, the directions of the components are "parallel", "vertical" and "orthogonal". Unless otherwise noted, within the range not impairing the effect of the present invention, for example, ± 3 °, ± 2 Errors in ° or ± 1 °.

[1.概要][1. Overview]

圖1係繪示在本發明之一實施型態相關之寬頻帶波長薄膜的製造方法之第一工序中準備之作為樹脂薄膜之層體(A)100的立體示意圖。並且,圖2係繪示在本發明之一實施型態相關之寬頻帶波長薄膜的製造方法之第二工序中獲得之多層薄膜200的立體示意圖。再者,圖3係繪示在本發明之一實施型態相關之寬頻帶波長薄膜的製造方法之第三工序中獲得之寬頻帶波長薄膜300的立體示意圖。FIG. 1 is a schematic perspective view showing a layered body (A) 100 as a resin film prepared in a first step of a method for manufacturing a wideband wavelength film according to an embodiment of the present invention. In addition, FIG. 2 is a schematic perspective view of a multilayer film 200 obtained in a second step of a method for manufacturing a wideband wavelength film according to an embodiment of the present invention. In addition, FIG. 3 is a schematic perspective view of the wideband wavelength film 300 obtained in the third step of the method for manufacturing a wideband wavelength film according to an embodiment of the present invention.

本發明之一實施型態相關之寬頻帶波長薄膜300的製造方法依序包含:
(1)如圖1所示,準備作為於面內具有慢軸A100 之樹脂薄膜之層體(A)100的第一工序;
(2)於層體(A)100上形成固有雙折射為正之樹脂之層體(B)210,獲得圖2所示之多層薄膜200的第二工序;與
(3)將多層薄膜200延伸,獲得圖3所示之長條狀之寬頻帶波長薄膜300的第三工序。
The manufacturing method of the broadband wavelength film 300 related to one embodiment of the present invention includes:
(1) As shown in FIG. 1, a first step of preparing a layered body (A) 100 as a resin film having a slow axis A 100 in a plane;
(2) forming a layer (B) 210 of a resin with inherently positive birefringence on the layer (A) 100 to obtain a second step of the multilayer film 200 shown in FIG. 2; and (3) extending the multilayer film 200, The third step of obtaining the strip-shaped wideband wavelength film 300 shown in FIG. 3.

如圖1所示,在第一工序中準備之層體(A)100於其面內具有慢軸A100 。在第二工序中於此層體(A)100上形成層體(B)210,獲得如圖2所示包含層體(A)100及層體(B)210的多層薄膜200之後,將多層薄膜200在第三工序中延伸。此延伸係以可獲得在期望之方向上具有慢軸之λ/2層及λ/4層的方式,沿相對於層體(A)之慢軸A100 既不垂直亦不平行之面內的方向進行。As shown in FIG. 1, the layered body (A) 100 prepared in the first step has a slow axis A 100 in its surface. In the second step, a layered body (B) 210 is formed on the layered body (A) 100 to obtain a multilayer film 200 including the layered body (A) 100 and the layered body (B) 210 as shown in FIG. The film 200 is stretched in the third step. This extension is in a plane that is neither perpendicular nor parallel along the slow axis A 100 with respect to the layer body (A) in such a way that a λ / 2 layer and a λ / 4 layer with a slow axis in the desired direction can be obtained. Direction.

藉由在第三工序中的延伸,可進行將層體(A)100及層體(B)210同時延伸的共延伸。因此,如圖3所示,在層體(A)100可進行慢軸A100 之方向的調整與光學特性的調整。另一方面,於層體(B)210會出現慢軸A210 而顯現光學特性。延伸後之層體(A)100發揮作為λ/2層及λ/4層之一者的功能,延伸後之層體(B)210發揮作為λ/2層及λ/4層之另一者的功能。據此,藉由前述製造方法,可獲得具備λ/2層及λ/4層的寬頻帶波長薄膜300。在圖3中,雖揭示延伸後之層體(A)100發揮作為λ/2層之功能,延伸後之層體(B)210發揮作為λ/4層之功能之例,但寬頻帶波長薄膜300之構造並不受限於此例。By the extension in the third step, co-extension can be performed in which the layer body (A) 100 and the layer body (B) 210 are simultaneously extended. Therefore, as shown in FIG. 3, in the layer body (A) 100, adjustment of the direction of the slow axis A 100 and adjustment of the optical characteristics can be performed. On the other hand, a slow axis A 210 appears in the layer body (B) 210 and optical characteristics appear. The extended layer (A) 100 functions as one of the λ / 2 layer and the λ / 4 layer, and the extended layer (B) 210 functions as the other of the λ / 2 layer and the λ / 4 layer. Functions. According to this, by the aforementioned manufacturing method, a wide-band wavelength film 300 having a λ / 2 layer and a λ / 4 layer can be obtained. In FIG. 3, although an example in which the extended layer body (A) 100 functions as a λ / 2 layer and the extended layer body (B) 210 functions as a λ / 2 layer is shown, a wide-band wavelength film The structure of 300 is not limited to this example.

前述λ/2層及λ/4層滿足下述式(1)。
θ(λ/4)=[45°+2×θ(λ/2)]±5°   (1)
式(1)表示θ(λ/4)處於「[45°+2×θ(λ/2)]-5°」以上且「[45°+2×θ(λ/2)}+5°」以下之範圍。在式(1)中,θ(λ/2)表示λ/2層之慢軸A100 相對於寬頻帶波長薄膜300之長邊方向A300 所夾之角度。並且,θ(λ/4)表示λ/4層之慢軸A210 相對於寬頻帶波長薄膜300之長邊方向A300 所夾之角度。藉由包含滿足此式(1)之λ/2層及λ/4層的組合,寬頻帶波長薄膜300可發揮作為寬頻帶波長薄膜的功能,所述寬頻帶波長薄膜能夠在寬廣之波長範圍中,對穿透該薄膜之光線賦予此光線之波長之約略1/4波長的面內延遲。
The λ / 2 layer and the λ / 4 layer satisfy the following formula (1).
θ (λ / 4) = [45 ° + 2 × θ (λ / 2)] ± 5 ° (1)
Equation (1) indicates that θ (λ / 4) is in a range of "[45 ° + 2 × θ (λ / 2)]-5 °" and "[45 ° + 2 × θ (λ / 2)} + 5 °" . In Equation (1), θ (λ / 2) represents the angle between the slow axis A 100 of the λ / 2 layer with respect to the long-side direction A 300 of the wide-band wavelength film 300. In addition, θ (λ / 4) represents an angle between the slow axis A 210 of the λ / 4 layer and the long-side direction A 300 of the wide-band wavelength film 300. By including a combination of a λ / 2 layer and a λ / 4 layer satisfying this formula (1), the wideband wavelength film 300 can function as a wideband wavelength film, which can be used in a wide range of wavelengths. The in-plane retardation of approximately 1/4 wavelength of the wavelength of the light given to the light penetrating the film.

通常,寬頻帶波長薄膜300之長邊方向A300 、λ/4層之長邊方向(並未圖示)及λ/2層之長邊方向(並未圖示)一致。據此,角度θ(λ/2)由於表示λ/2層之慢軸相對於該λ/2層之長邊方向A100 所夾之定向角,故以下有時稱為「定向角θ(λ/2)」。並且,角度θ(λ/4)由於表示λ/4層之慢軸A210 相對於該λ/4層之長邊方向所夾之定向角,故以下有時稱為「定向角θ(λ/4)」。Generally, the long-side direction A 300 of the broadband wavelength film 300 and the long-side direction (not shown) of the λ / 2 layer and the long-side direction (not shown) of the λ / 2 layer are the same. According to this, the angle θ (λ / 2) represents the orientation angle between the slow axis of the λ / 2 layer and the long side direction A 100 of the λ / 2 layer. Therefore, it is sometimes referred to as "orientation angle θ (λ /2)". In addition, the angle θ (λ / 4) represents the orientation angle between the slow axis A 210 of the λ / 4 layer and the long side direction of the λ / 4 layer. 4) ".

[2.第一工序][2. First step]

在第一工序中,準備作為於面內具有慢軸之樹脂薄膜的層體(A)。就獲得長條狀之寬頻帶波長薄膜的觀點而言,作為前述層體(A),通常使用長條狀之樹脂薄膜。作為此層體(A),亦可使用包含2層以上之層體之多層結構的樹脂薄膜,但通常使用僅包含1層之單層結構的樹脂薄膜。In the first step, a layered body (A) is prepared as a resin film having a slow axis in a plane. From the viewpoint of obtaining a long wide-band wavelength film, as the layer body (A), a long resin film is usually used. As this layer (A), a resin film having a multilayer structure including two or more layers may be used, but a resin film having a single layer structure including only one layer is usually used.

作為形成樹脂薄膜的樹脂,得使用包含聚合物並視需求更包含任意成分的熱塑性樹脂。尤其,作為層體(A)所包含之樹脂,亦可使用固有雙折射為負的樹脂,但就可特別輕易進行寬頻帶波長薄膜的製造而言,以使用固有雙折射為正之樹脂為佳。As the resin for forming the resin film, a thermoplastic resin containing a polymer and further containing an arbitrary component may be used as required. In particular, as the resin contained in the layer body (A), a resin having a negative intrinsic birefringence can also be used. However, it is preferable to use a resin having a positive intrinsic birefringence in order to easily manufacture a wide-band wavelength film.

固有雙折射為正之樹脂通常包含固有雙折射為正之聚合物。若要舉出固有雙折射為正之聚合物之例,可列舉:聚乙烯、聚丙烯等聚烯烴;聚對酞酸乙二酯、聚對酞酸丁二酯等聚酯;聚苯硫醚等聚芳硫醚;聚乙烯醇;聚碳酸酯;聚芳酯;纖維素酯聚合物;聚醚碸;聚碸;聚芳碸;聚氯乙烯;降烯聚合物等環烯烴聚合物;棒狀液晶聚合物等。此等聚合物可單獨使用1種,亦可以任意比率組合2種以上使用。並且,聚合物可為均聚物,亦可為共聚物。此等之中,就延遲的顯現性及在低溫的延伸性優異而言,以聚碳酸酯聚合物為佳。並且,就機械特性、耐熱性、透明性、低吸濕性、尺寸穩定性及輕量性優異而言,以環烯烴聚合物為佳。Resins with a positive intrinsic birefringence typically include polymers with a positive intrinsic birefringence. Examples of polymers with positive intrinsic birefringence include polyolefins such as polyethylene and polypropylene; polyesters such as polyethylene terephthalate and polybutylene terephthalate; polyphenylene sulfide and the like Polyarylene sulfide; Polyvinyl alcohol; Polycarbonate; Polyarylate; Cellulose ester polymer; Polyether fluorene; Polyfluorene; Polyarylene fluorene; Polyvinyl chloride; Cycloolefin polymers such as norbornene polymers; Rods Liquid crystal polymer and so on. These polymers may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios. The polymer may be a homopolymer or a copolymer. Among these, a polycarbonate polymer is preferable in terms of delayed visibility and elongation at low temperature. In addition, a cycloolefin polymer is preferred in terms of excellent mechanical properties, heat resistance, transparency, low hygroscopicity, dimensional stability, and light weight.

層體(A)所包含之樹脂中之聚合物的比例以50重量%~100重量%為佳,以70重量%~100重量%為較佳,以90重量%~100重量%為尤佳。在聚合物的比例處於前述範圍的情況下,層體(A)及寬頻帶波長薄膜可獲得充分的耐熱性及透明性。The proportion of the polymer in the resin contained in the layered body (A) is preferably 50% to 100% by weight, more preferably 70% to 100% by weight, and most preferably 90% to 100% by weight. When the proportion of the polymer is in the aforementioned range, the layer body (A) and the broadband film can obtain sufficient heat resistance and transparency.

層體(A)所包含之樹脂得更包含前述聚合物以外之任意成分組合至聚合物。作為任意成分,可列舉例如:顏料、染料等著色劑;塑化劑;螢光增白劑;分散劑;熱穩定劑;光穩定劑;紫外線吸收劑;抗靜電劑;抗氧化劑;微粒子;界面活性劑等。此等成分可單獨使用1種,亦可以任意比率組合2種以上使用。The resin contained in the layered body (A) may further include any component other than the aforementioned polymer combined with the polymer. Examples of the optional component include colorants such as pigments and dyes; plasticizers; fluorescent whitening agents; dispersants; thermal stabilizers; light stabilizers; ultraviolet absorbers; antistatic agents; antioxidants; fine particles; interfaces Active agent etc. These components may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.

層體(A)所包含之樹脂的玻璃轉移溫度TgA以100℃以上為佳,以110℃以上為較佳,以120℃以上為尤佳,且以190℃以下為佳,以180℃以下為較佳,以170℃以下為尤佳。在層體(A)所包含之樹脂的玻璃轉移溫度為前述範圍之下限值以上的情況下,可提高將層體(A)延伸而獲得之層體(λ/2層或λ/4層)在高溫環境下的耐久性。並且,在層體(A)所包含之樹脂的玻璃轉移溫度為前述範圍之上限值以下的情況下,可輕易進行延伸處理。The glass transition temperature TgA of the resin contained in the layered body (A) is preferably 100 ° C or higher, more preferably 110 ° C or higher, particularly preferably 120 ° C or higher, and preferably 190 ° C or lower, and 180 ° C or lower. Preferably, 170 ° C or lower is particularly preferred. When the glass transition temperature of the resin contained in the layered body (A) is above the lower limit of the aforementioned range, the layered body (λ / 2 layer or λ / 4 layer) obtained by extending the layered body (A) can be increased. ) Durability in high temperature environments. When the glass transition temperature of the resin contained in the layered body (A) is equal to or lower than the upper limit of the aforementioned range, the stretching treatment can be easily performed.

在第一工序中準備之層體(A)所具有之慢軸的方向得在可獲得期望之寬頻帶波長薄膜的範圍任意設定。舉例而言,在層體(A)所包含之樹脂之固有雙折射為正的情況下,層體(A)之慢軸通常會因在第三工序中之多層薄膜的延伸,以朝此多層薄膜之延伸方向靠近的方式變化。並且,舉例而言,在層體(A)所包含之樹脂之固有雙折射為負的情況下,層體(A)之慢軸通常會因在第三工序中之多層薄膜的延伸,以朝垂直於此多層薄膜之延伸方向之方向靠近的方式變化。據此,在第一工序中準備之層體(A)之慢軸的方向得因應在第三工序中之多層薄膜的延伸方向設定。The direction of the slow axis of the layered body (A) prepared in the first step must be arbitrarily set within a range in which a desired wide-band wavelength film can be obtained. For example, in the case where the intrinsic birefringence of the resin contained in the layer (A) is positive, the slow axis of the layer (A) is usually extended toward this layer due to the extension of the multilayer film in the third step. The manner in which the extension direction of the film approaches is changed. And, for example, when the inherent birefringence of the resin contained in the layer (A) is negative, the slow axis of the layer (A) is usually caused by the extension of the multilayer film in the third step, The approaching direction perpendicular to the extending direction of the multilayer film changes. Accordingly, the direction of the slow axis of the layered body (A) prepared in the first step must be set in accordance with the direction in which the multilayer film is extended in the third step.

在第一工序中準備之層體(A)之慢軸以相對於層體(A)之長邊方向不垂直為佳,以處於與層體(A)之長邊方向平行或近乎其之關係為較佳。據此,層體(A)之慢軸相對於該層體(A)之長邊方向所夾之定向角以大於-87°為佳,以-45°以上為較佳,以-30°以上為更佳,以-15°以上為尤佳,且以未達87°為佳,以45°以下為較佳,以30°以下為更佳,以15°以下為尤佳。在使用具有此種慢軸之層體(A)的情況下,可輕易獲得具有良佳光學特性的寬頻帶波長薄膜。It is preferable that the slow axis of the layer body (A) prepared in the first step is not perpendicular to the long side direction of the layer body (A), so as to be parallel to or close to the long side direction of the layer body (A). Is better. According to this, the orientation angle of the slow axis of the layer (A) relative to the long side direction of the layer (A) is preferably greater than -87 °, more preferably -45 ° or more, and more than -30 ° More preferably, it is more preferably -15 ° or more, and preferably less than 87 °, more preferably 45 ° or less, more preferably 30 ° or less, and even more preferably 15 ° or less. When a layered body (A) having such a slow axis is used, a wide-band wavelength film having excellent optical characteristics can be easily obtained.

在第一工序中準備之層體(A)之延遲及NZ係數等光學特性,得因應將該層體(A)延伸而獲得之層體的光學特性設定。The optical characteristics such as the retardation and the NZ coefficient of the layer (A) prepared in the first step can be set according to the optical characteristics of the layer obtained by extending the layer (A).

舉例而言,在欲將層體(A)延伸以獲得λ/2層的情況下,層體(A)之面內延遲以200 nm以上為佳,以250 nm以上為較佳,以300 nm以上為尤佳,且以500 nm以下為佳,以450 nm以下為較佳,以400 nm以下為尤佳。並且,層體(A)之NZ係數以1.00以上為佳,且以1.20以下為佳,以1.15以下為較佳,以1.10以下為尤佳。For example, when the layer body (A) is to be extended to obtain a λ / 2 layer, the in-plane retardation of the layer body (A) is preferably 200 nm or more, more preferably 250 nm or more, and 300 nm. The above is particularly preferred, and is preferably below 500 nm, more preferably below 450 nm, and even more preferably below 400 nm. The NZ coefficient of the layer (A) is preferably 1.00 or more, more preferably 1.20 or less, more preferably 1.15 or less, and particularly preferably 1.10 or less.

在第一工序中準備之層體(A)之厚度得在可獲得期望之寬頻帶波長薄膜的範圍任意設定。層體(A)之具體的厚度以20 μm以上為佳,以25 μm以上為較佳,以30 μm以上為尤佳,且以100 μm以下為佳,以95 μm以下為較佳,以90 μm以下為尤佳。在層體(A)之厚度處於前述範圍的情況下,可藉由在第三工序中之延伸輕易獲得具有期望之光學特性的λ/2層或λ/4層。The thickness of the layered body (A) prepared in the first step is arbitrarily set within a range in which a desired wide-band wavelength film can be obtained. The specific thickness of the layer body (A) is preferably 20 μm or more, more preferably 25 μm or more, more preferably 30 μm or more, and more preferably 100 μm or less, more preferably 95 μm or less, and 90 It is particularly preferred to be less than μm. In the case where the thickness of the layer body (A) is in the foregoing range, a λ / 2 layer or a λ / 4 layer having desired optical characteristics can be easily obtained by extension in the third step.

層體(A)可藉由「包含將適切之樹脂薄膜延伸使該樹脂薄膜顯現慢軸一事」之製造方法來獲得。在以下說明中,有時將施以延伸處理前之樹脂薄膜稱為「延伸前薄膜」,將在延伸後獲得之樹脂薄膜稱為「延伸薄膜」。The layered body (A) can be obtained by a production method "including the stretching of a suitable resin film so that the resin film exhibits a slow axis." In the following description, the resin film before being stretched may be referred to as a "pre-stretch film", and the resin film obtained after stretching may be referred to as a "stretch film".

延伸前薄膜可藉由例如熔融成形法或溶液流延法來製造。作為熔融成形法之更具體之例,可列舉:擠製成形法、加壓成形法、吹脹成形法、射出成形法、吹塑成形法及延伸成形法。此等方法之中,為了獲得機械強度及表面精度優異之層體(A),以擠製成形法、吹脹成形法或加壓成形法為佳,其中就可有效率輕易製造層體(A)之觀點而言,以擠製成形法為尤佳。並且,延伸前薄膜以做成長條狀之薄膜而獲得為佳。The stretched film can be produced by, for example, a melt forming method or a solution casting method. More specific examples of the melt molding method include an extrusion molding method, a pressure molding method, an inflation molding method, an injection molding method, a blow molding method, and an extension molding method. Among these methods, in order to obtain a layered body (A) having excellent mechanical strength and surface accuracy, an extrusion molding method, an inflation molding method, or a press molding method is preferable, among which the layered body (A) can be easily and efficiently manufactured. From the viewpoint of), the extrusion method is particularly preferable. In addition, it is preferable to stretch the pre-film to obtain a strip-shaped film.

在準備好延伸前薄膜後,將此延伸前薄膜延伸,可獲得作為延伸薄膜之層體(A)。After the pre-stretched film is prepared, the pre-stretched film is stretched to obtain a layer body (A) as the stretched film.

層體(A)之慢軸通常藉由將延伸前薄膜延伸而顯現。據此,延伸前薄膜之延伸方向以因應層體(A)之慢軸的方向設定為佳。舉例而言,在延伸前薄膜係由固有雙折射為正之樹脂所形成的情況下,延伸前薄膜之延伸方向以設定成與欲在第一工序中準備之層體(A)之慢軸平行的方向為佳。並且,舉例而言,在延伸前薄膜係由固有雙折射為負之樹脂所形成的情況下,延伸前薄膜之延伸方向以設定成與欲在第一工序中準備之層體(A)之慢軸垂直的方向為佳。The slow axis of the layer (A) is usually revealed by stretching the film before stretching. Accordingly, it is preferable to set the stretching direction of the film before stretching to the direction corresponding to the slow axis of the layer (A). For example, in the case where the thin film before stretching is formed of a resin with inherently birefringence, the stretching direction of the thin film before stretching is set to be parallel to the slow axis of the layer (A) to be prepared in the first step. Direction is better. In addition, for example, when the thin film before stretching is formed of a resin having a negative intrinsic birefringence, the stretching direction of the thin film before stretching is set to be slower than that of the layer (A) to be prepared in the first step. The vertical axis is preferred.

再者,延伸前薄膜之延伸方向以相對於該延伸前薄膜之長邊方向不垂直為佳。據此,延伸前薄膜之延伸方向以處於該延伸前薄膜之長邊方向或斜向為佳。藉由將利用包含此種往長邊方向或斜向之延伸的製造方法而獲得之延伸薄膜作為層體(A)使用,可輕易獲得具有良佳光學特性的寬頻帶波長薄膜。Moreover, it is preferable that the extending direction of the pre-stretched film is not perpendicular to the longitudinal direction of the pre-stretched film. Accordingly, the stretching direction of the pre-stretched film is preferably in the long side direction or oblique direction of the pre-stretched film. By using the stretched film obtained by using such a manufacturing method including extending in a long-side direction or an oblique direction as the layer body (A), a wide-band wavelength film having excellent optical characteristics can be easily obtained.

延伸前薄膜之延伸倍率以1.1倍以上為佳,以1.2倍以上為較佳,且以4.0倍以下為佳,以3.0倍以下為較佳。在延伸倍率為前述範圍之下限值以上的情況下,可增大延伸方向的折射率。並且,在延伸倍率為前述範圍之上限值以下的情況下,可輕易控制將層體(A)延伸而獲得之層體之慢軸的方向。The stretching ratio of the film before stretching is preferably 1.1 times or more, more preferably 1.2 times or more, more preferably 4.0 times or less, and more preferably 3.0 times or less. When the stretching magnification is at least the lower limit of the aforementioned range, the refractive index in the stretching direction can be increased. In addition, when the stretching magnification is below the upper limit of the aforementioned range, the direction of the slow axis of the layered body obtained by stretching the layered body (A) can be easily controlled.

延伸前薄膜之延伸溫度以TgA以上為佳,以「TgA+2℃」以上為較佳,以「TgA+5℃」以上為尤佳,且以「TgA+40℃」以下為佳,以「TgA+35℃」以下為較佳,以「TgA+30℃」以下為尤佳。於此,所謂TgA,係謂層體(A)所包含之樹脂的玻璃轉移溫度。在延伸溫度處於前述範圍的情況下,可使延伸前薄膜所包含之分子確實定向,故可輕易獲得具有期望之光學特性的層體(A)。The stretching temperature of the film before stretching is preferably TgA or higher, more preferably "TgA + 2 ° C" or higher, more preferably "TgA + 5 ° C" or higher, and preferably "TgA + 40 ° C" or lower, and "TgA + 35 ° C" or lower It is particularly preferable that the temperature is "TgA + 30 ° C" or lower. Here, TgA refers to the glass transition temperature of the resin contained in the layered body (A). In the case where the stretching temperature is in the aforementioned range, the molecules contained in the film before stretching can be surely oriented, and thus a layer body (A) having desired optical characteristics can be easily obtained.

在第一工序中之延伸亦可進行為自由單軸延伸。所謂自由單軸延伸,係謂往某一方向的延伸且對所延伸之方向以外之方向不施加拘束力的延伸。據此,舉例而言,所謂延伸前薄膜之往長邊方向的自由單軸延伸,係謂不拘束延伸前薄膜之幅寬方向之端部而進行之往長邊方向的延伸。The extension in the first step can also be performed as a free uniaxial extension. The so-called free uniaxial extension refers to an extension in a certain direction and an extension that does not impose restraint on a direction other than the extended direction. According to this, for example, the so-called free uniaxial extension in the longitudinal direction of the stretched front film refers to the extension in the longitudinal direction without restricting the end in the width direction of the stretched film.

於上已述之延伸通常可在將延伸前薄膜沿長邊方向連續運送的同時,使用輥延伸機、拉幅延伸機等適切之延伸機來進行。舉例而言,在將延伸前薄膜沿該延伸前薄膜之長邊方向延伸的情況下,以使用輥延伸機為佳。藉由輥延伸機可輕易進行自由單軸延伸。作為此等延伸機,得使用例如專利文獻1所記載者。The stretching described above can usually be carried out using a suitable stretching machine such as a roll stretcher or a tenter stretcher while the film before stretching is continuously conveyed in the longitudinal direction. For example, in the case where the pre-stretched film is stretched in the longitudinal direction of the pre-stretched film, it is preferable to use a roll stretcher. Free uniaxial stretching can be easily performed with a roll stretching machine. As these extension machines, for example, those described in Patent Document 1 may be used.

[3.第四工序][3. The fourth step]

寬頻帶波長薄膜的製造方法亦可包含:於在第一工序中準備好層體(A)後,視需求於層體(A)上形成薄膜層的工序。藉由形成適切之薄膜層,薄膜層可發揮作為易接合層的功能,提高層體(A)與層體(B)的結合力。並且,薄膜層以具有耐溶劑性為佳。此種薄膜層通常係由樹脂所形成。The method for manufacturing a wide-band wavelength thin film may further include a step of forming a thin film layer on the layer body (A) after preparing the layer body (A) in the first step. By forming an appropriate thin film layer, the thin film layer can function as an easy-to-bond layer and improve the bonding force between the layer body (A) and the layer body (B). The thin film layer is preferably solvent resistant. Such a thin film layer is usually formed of a resin.

作為薄膜層之材料,可列舉例如:丙烯酸樹脂、胺甲酸酯樹脂、丙烯酸胺甲酸酯樹脂、酯樹脂、乙亞胺樹脂等。丙烯酸樹脂係包含丙烯酸聚合物的樹脂。並且,胺甲酸酯樹脂係包含聚胺甲酸酯的樹脂。丙烯酸聚合物及聚胺甲酸酯等聚合物通常對廣泛種類之樹脂具有高結合力,故可提高層體(A)與層體(B)的結合力。並且,此等聚合物可單獨使用1種,亦可以任意比率組合2種以上使用。Examples of the material of the thin film layer include acrylic resin, urethane resin, acrylic urethane resin, ester resin, and ethyleneimine resin. The acrylic resin is a resin containing an acrylic polymer. The urethane resin is a polyurethane-based resin. Polymers such as acrylic polymers and polyurethanes generally have a high binding force to a wide variety of resins, and therefore can improve the binding force between the layer (A) and the layer (B). Moreover, these polymers may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.

作為薄膜層之材料的樹脂亦可包含熱穩定劑、耐候穩定劑、均染劑、抗靜電劑、助滑劑、防黏附劑、防霧劑、滑劑、染料、顏料、天然油、合成油、蠟、粒子等任意成分組合至聚合物。任意成分可單獨使用1種,亦可以任意比率組合2種以上使用。The resin as the material of the film layer may also include a heat stabilizer, a weathering stabilizer, a leveling agent, an antistatic agent, a slip agent, an anti-adhesion agent, an anti-fog agent, a slip agent, a dye, a pigment, a natural oil, and a synthetic oil , Wax, particles, and other components are combined into the polymer. An arbitrary component may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.

作為薄膜層之材料的樹脂之玻璃轉移溫度,以較層體(A)所包含之樹脂之玻璃轉移溫度TgA及層體(B)所包含之固有雙折射為正之樹脂之玻璃轉移溫度TgB還低為佳。尤其,作為薄膜層之材料的樹脂之玻璃轉移溫度與玻璃轉移溫度TgA及TgB中之低者之溫度的差,以5℃以上為佳,以10℃以上為較佳,以20℃以上為尤佳。藉此,可抑制因在第三工序中之延伸而於薄膜層顯現延遲一事,故在寬頻帶波長薄膜中之薄膜層可具有光學各向同性。據此,可輕易調整寬頻帶波長薄膜之光學特性。The glass transition temperature of the resin as the material of the thin film layer is lower than the glass transition temperature TgA of the resin included in the layer body (A) and the resin having a positive intrinsic birefringence included in the layer body (B). Better. In particular, the difference between the glass transition temperature of the resin which is the material of the film layer and the lower of the glass transition temperatures TgA and TgB is preferably 5 ° C or higher, more preferably 10 ° C or higher, and particularly 20 ° C or higher. good. This can suppress the delay in the development of the thin film layer due to the extension in the third step, so the thin film layer in the broadband film can have optical isotropy. Accordingly, the optical characteristics of the wide-band wavelength film can be easily adjusted.

薄膜層可藉由例如包含將塗布液塗布於層體(A)上的方法來形成,所述塗布液包含作為薄膜層之材料的樹脂與溶劑。作為溶劑,可使用水,亦可使用有機溶劑。作為有機溶劑,可列舉例如與得在於後所述之層體(B)之形成使用之溶劑相同者。並且,溶劑可單獨使用1種,亦可以任意比率組合2種以上使用。The thin film layer can be formed by, for example, a method including applying a coating liquid to the layer body (A), the coating liquid including a resin and a solvent as materials of the thin film layer. As the solvent, water or an organic solvent may be used. Examples of the organic solvent include the same solvents as those used in the formation of the layered body (B) described later. The solvents may be used singly or in combination of two or more at any ratio.

再者,前述塗布液亦可包含交聯劑。藉由使用交聯劑,可提高薄膜層之機械性強度,提高薄膜層對於層體(A)及層體(B)的結合性。作為交聯劑,可使用例如:環氧化合物、胺化合物、異氰酸酯化合物、碳二亞胺化合物、㗁唑啉化合物等。並且,此等可單獨使用1種,亦可以任意比率組合2種以上使用。交聯劑之量相對於塗布液中之聚合物100重量份,以1重量份以上為佳,以5重量份以上為較佳,且以70重量份以下為佳,以65重量份以下為較佳。The coating solution may contain a crosslinking agent. By using a cross-linking agent, the mechanical strength of the film layer can be improved, and the binding property of the film layer to the layer body (A) and the layer body (B) can be improved. As a crosslinking agent, an epoxy compound, an amine compound, an isocyanate compound, a carbodiimide compound, an oxazoline compound, etc. can be used, for example. In addition, these may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios. The amount of the crosslinking agent is preferably 1 part by weight or more, more preferably 5 parts by weight or more, more preferably 70 parts by weight or less, and 65 parts by weight or less with respect to 100 parts by weight of the polymer in the coating solution. good.

塗布液之塗布方法可列舉例如與得在於後敘述之層體(B)之形成使用之塗布方法相同的方法。As a coating method of a coating liquid, the method similar to the coating method used for formation of the layer body (B) mentioned later is mentioned, for example.

藉由於層體(A)上塗布塗布液,可形成薄膜層。此薄膜層亦可視需求施以乾燥及交聯等固化處理。作為乾燥方法,可舉出例如:使用烘箱的加熱乾燥。並且,作為交聯方法,可列舉例如:加熱處理、紫外線等活性能量線之照射處理等方法。By coating the coating liquid on the layer body (A), a thin film layer can be formed. This film layer can also be subjected to curing treatments such as drying and cross-linking as required. Examples of the drying method include heating and drying using an oven. Examples of the crosslinking method include methods such as heat treatment and irradiation treatment of active energy rays such as ultraviolet rays.

[4.第二工序][4. Second process]

在第一工序中準備層體(A),視需求形成薄膜層之後,進行形成固有雙折射為正之樹脂之層體(B),獲得多層薄膜的第二工序。在此第二工序中,於層體(A)上直接或中介薄膜層等任意層體間接形成層體(B)。於此,所謂「直接」,係謂層體(A)與層體(B)之間無任意層體。In the first step, a layered body (A) is prepared, and a thin-film layer is formed as required, and then a second step of forming a layered body (B) having a resin with a positive intrinsic birefringence is performed to obtain a multilayer film. In this second step, a layered body (B) is directly formed on the layered body (A), or any layered body such as a thin film layer is indirectly formed. Here, the so-called "direct" means that there is no arbitrary layer body between the layer body (A) and the layer body (B).

作為形成層體(B)之固有雙折射為正之樹脂,得自已在第一工序中說明作為層體(A)之材料的固有雙折射為正之樹脂的範圍選用任意樹脂。並且,層體(B)所包含之樹脂與層體(A)所包含之樹脂可相同,亦可相異。As the resin having positive intrinsic birefringence for forming the layer body (B), any resin can be selected from the range of resins having positive intrinsic birefringence as the material of the layer body (A) described in the first step. The resin contained in the layered body (B) and the resin contained in the layered body (A) may be the same or different.

層體(B)所包含之固有雙折射為正之樹脂的玻璃轉移溫度TgB以100℃以上為佳,以110℃以上為較佳,以120℃以上為尤佳,且以190℃以下為佳,以180℃以下為較佳,以170℃以下為尤佳。在層體(B)所包含之樹脂的玻璃轉移溫度為前述範圍之下限值以上的情況下,可提高將層體(B)延伸而獲得之層體(λ/2層或λ/4層)在高溫環境下的耐久性。並且,在層體(B)所包含之樹脂的玻璃轉移溫度為前述範圍之上限值以下的情況下,可輕易進行延伸處理。The glass transition temperature TgB of the resin with inherent positive birefringence contained in the layer (B) is preferably 100 ° C or higher, more preferably 110 ° C or higher, particularly preferably 120 ° C or higher, and preferably 190 ° C or lower. It is preferably 180 ° C or lower, and particularly preferably 170 ° C or lower. When the glass transition temperature of the resin contained in the layer body (B) is above the lower limit of the foregoing range, the layer body (λ / 2 layer or λ / 4 layer) obtained by extending the layer body (B) can be increased. ) Durability in high temperature environments. In addition, when the glass transition temperature of the resin contained in the layered body (B) is equal to or lower than the upper limit of the aforementioned range, the stretching treatment can be easily performed.

就藉由在第三工序中之延伸將層體(A)及層體(B)兩者的光學特性調整成適切之範圍的觀點而言,以層體(A)所包含之樹脂的玻璃轉移溫度TgA與層體(B)所包含之樹脂的玻璃轉移溫度TgB相近為佳。具體而言,玻璃轉移溫度TgA與玻璃轉移溫度TgB之差的絕對值|TgA-TgB|以20℃以下為佳,以15℃以下為較佳,以10℃以下為尤佳。From the viewpoint of adjusting the optical characteristics of both the layered body (A) and the layered body (B) to an appropriate range by the extension in the third step, the glass transition of the resin contained in the layered body (A) is performed. The temperature TgA is preferably close to the glass transition temperature TgB of the resin contained in the layer (B). Specifically, the absolute value of the difference between the glass transition temperature TgA and the glass transition temperature TgB | TgA-TgB | is preferably 20 ° C or lower, more preferably 15 ° C or lower, and even more preferably 10 ° C or lower.

層體(B)亦可具有面內延遲及慢軸。在層體(B)具有面內延遲及慢軸的情況下,可藉由在第三工序中之延伸來調整層體(B)的面內延遲及慢軸方向。然而,用以進行此種調整之延伸條件的設定容易變得複雜。於是,就在第三工序中之延伸後於層體(B)中輕易獲得期望之光學特性及慢軸方向的觀點而言,在第二工序中形成之層體(B)以不具有面內延遲及慢軸,或即使具有,面內延遲亦小為佳。具體而言,層體(B)的面內延遲以0 nm~20 nm為佳,以0 nm~15 nm為較佳,以0 nm~10 nm為尤佳。The layer body (B) may also have an in-plane retardation and a slow axis. When the layer body (B) has in-plane retardation and slow axis, the in-plane delay and slow axis direction of the layer body (B) can be adjusted by extension in the third step. However, the setting of the extension conditions for performing such adjustments tends to be complicated. Therefore, from the viewpoint of easily obtaining the desired optical characteristics and the slow axis direction in the layer body (B) after the extension in the third step, the layer body (B) formed in the second step does not have in-plane The retardation and slow axis, or even if there is, the in-plane retardation is preferably small. Specifically, the in-plane retardation of the layer body (B) is preferably 0 nm to 20 nm, more preferably 0 nm to 15 nm, and even more preferably 0 nm to 10 nm.

在第二工序中形成之層體(B)的厚度得在可獲得期望之寬頻帶波長薄膜的範圍任意設定。層體(B)之具體的厚度以3 μm以上為佳,以4 μm以上為較佳,以5 μm以上為尤佳,且以30 μm以下為佳,以25 μm以下為較佳,以20 μm以下為尤佳。在層體(B)的厚度處於前述範圍的情況下,可藉由延伸輕易獲得具有期望之光學特性的λ/2層或λ/4層。The thickness of the layer body (B) formed in the second step is arbitrarily set within a range in which a desired wide-band wavelength film can be obtained. The specific thickness of the layer body (B) is preferably 3 μm or more, more preferably 4 μm or more, particularly preferably 5 μm or more, and more preferably 30 μm or less, more preferably 25 μm or less, and 20 It is particularly preferred to be less than μm. In the case where the thickness of the layer body (B) is in the aforementioned range, a λ / 2 layer or a λ / 4 layer having desired optical characteristics can be easily obtained by extension.

層體(B)之形成方法並無特別限制,得使用例如塗布法、擠製法、貼合法等形成方法。The method for forming the layered body (B) is not particularly limited, and a forming method such as a coating method, an extrusion method, or a pasting method may be used.

在藉由塗布法形成層體(B)的情況下,第二工序包含:於層體(A)上塗布包含固有雙折射為正之樹脂的組成物。前述組成物通常係更包含溶劑組合至固有雙折射為正之樹脂的液狀組成物。作為溶劑,可列舉例如:乙酸甲酯、乙酸乙酯、丙酮、甲基乙基酮、3-甲基-2-丁酮、甲基異丁酮、四氫呋喃、環戊基甲基醚、乙醯丙酮、環己酮、2-甲基環己酮、1,3-二氧、1,4-二氧、2-戊酮、N,N-二甲基甲醯胺等。並且,溶劑可單獨使用1種,亦可以任意比率組合2種以上使用。溶劑有使層體(A)發生溶解、定向鬆弛等現象的可能性,但通常液狀組成物之塗布厚度薄,並且,塗布後會快速乾燥,故前述現象之程度為小至可忽視。When the layer body (B) is formed by a coating method, the second step includes applying a composition including a resin having a positive intrinsic birefringence to the layer body (A). The aforementioned composition is generally a liquid composition which further comprises a solvent combined with a resin having a positive intrinsic birefringence. Examples of the solvent include methyl acetate, ethyl acetate, acetone, methyl ethyl ketone, 3-methyl-2-butanone, methyl isobutyl ketone, tetrahydrofuran, cyclopentyl methyl ether, and acetamidine. Acetone, cyclohexanone, 2-methylcyclohexanone, 1,3-dioxo, 1,4-dioxo, 2-pentanone, N, N-dimethylformamide, and the like. The solvents may be used singly or in combination of two or more at any ratio. The solvent may cause dissolution and directional relaxation of the layer (A), but the thickness of the liquid composition is usually thin and the coating composition dries quickly after coating. Therefore, the degree of the foregoing phenomenon is so small that it can be ignored.

作為前述組成物之塗布方法,可列舉例如:簾塗法、擠製塗法、輥塗法、旋塗法、浸塗法、棒塗法、噴塗法、斜板式塗法、印刷塗法、凹板塗法、模具塗法、間隙塗法及浸漬法等。Examples of the coating method of the composition include a curtain coating method, an extrusion coating method, a roll coating method, a spin coating method, a dip coating method, a bar coating method, a spray coating method, a swash plate coating method, a printing coating method, and a concave coating method. Plate coating method, die coating method, gap coating method and dipping method.

並且,在塗布法中,第二工序包含:在將組成物塗布於層體(A)上後視需求使經塗布之組成物乾燥。藉由乾燥來去除溶劑,可於層體(A)上形成固有雙折射為正之樹脂之層體(B)。乾燥得以例如自然乾燥、加熱乾燥、減壓乾燥、減壓加熱乾燥等乾燥方法進行。Further, in the coating method, the second step includes: after coating the composition on the layer body (A), drying the coated composition as required. By removing the solvent by drying, a layer (B) of a resin having a positive intrinsic birefringence can be formed on the layer (A). The drying can be performed by a drying method such as natural drying, heating drying, drying under reduced pressure, and drying under reduced pressure.

在藉由擠製法形成層體(B)的情況下,第二工序包含:於層體(A)上擠製固有雙折射為正之樹脂一事。樹脂之擠製通常在該樹脂熔融之狀態下進行。並且,樹脂通常使用模具擠製成薄膜狀。藉由如此擠製之固有雙折射為正之樹脂附著於層體(A)或薄膜層,可於層體(A)上形成固有雙折射為正之樹脂之層體(B)。並且,在藉由擠製法形成層體(B)的情況下,第二工序通常包含:使擠製而附著於層體(A)之固有雙折射為正之樹脂冷卻固化。When the layer body (B) is formed by an extrusion method, the second step includes extruding a resin having a positive intrinsic birefringence on the layer body (A). The resin is usually extruded while the resin is molten. In addition, the resin is usually extruded into a film shape using a die. With the extruded resin having a positive intrinsic birefringence attached to the layer body (A) or the film layer, a layer (B) having a resin having a positive intrinsic birefringence can be formed on the layer body (A). In addition, when the layer body (B) is formed by an extrusion method, the second step usually includes cooling and solidifying a resin having positive intrinsic birefringence that is extruded and attached to the layer body (A).

在藉由貼合法形成層體(B)的情況下,第二工序包含:於層體(A)貼合固有雙折射為正之樹脂之薄膜。作為固有雙折射為正之樹脂之薄膜的製造方法,可列舉例如:擠製成形法、吹脹成形法、加壓成形法等熔融成形法,以及溶液流延法。並且,固有雙折射為正之樹脂之薄膜與層體(A)的貼合亦可視需求使用接合劑或黏合劑。In the case where the layer body (B) is formed by the bonding method, the second step includes: bonding a film of a resin having a positive intrinsic birefringence to the layer body (A). Examples of a method for producing a film having a positive intrinsic birefringence include, for example, an extrusion molding method, an inflation molding method, a compression molding method and other melt molding methods, and a solution casting method. In addition, a bonding agent or an adhesive may be used for bonding the film of the resin having a positive intrinsic birefringence to the layer body (A).

於上已述之層體(B)之形成方法之中,以塗布法為佳。舉例而言,在使用貼合法的情況下,若於適切之支撐薄膜上形成層體(B),將此層體(B)貼合於層體(A),則能於層體(A)上形成層體(B),同時抑制層體(B)的破損。然而,相較於進行將層體(B)形成於支撐薄膜上、將層體(B)自此支撐薄膜轉印於層體(A)之多道工序的貼合法,塗布法可減少層體(B)之形成所需之工序數。再者,根據塗布法,不需要接合劑及黏合劑。並且,在塗布法中,相較於擠製法更易於薄化層體(B)本身的厚度。據此,在以少工序數獲得薄的寬頻帶波長薄膜之觀點上,以藉由塗布法形成層體(B)為佳。Among the formation methods of the layered body (B) described above, the coating method is preferred. For example, in the case of using a bonding method, if a layer body (B) is formed on a suitable supporting film, and this layer body (B) is bonded to the layer body (A), it can be applied to the layer body (A). The layered body (B) is formed thereon, and the breakage of the layered body (B) is suppressed. However, the coating method can reduce the number of layers compared to the pasting method in which the layer (B) is formed on the support film and the layer (B) is transferred from the support film to the layer (A). (B) The number of steps required to form. Moreover, according to the coating method, a bonding agent and an adhesive are not needed. In addition, in the coating method, it is easier to reduce the thickness of the layer body (B) than in the extrusion method. According to this, it is preferable to form the layer body (B) by a coating method from the viewpoint of obtaining a thin wide-band wavelength film with a small number of steps.

[5.第三工序][5. The third process]

在第二工序中獲得具備層體(A)及層體(B)的多層薄膜之後,進行將此多層薄膜延伸,獲得長條狀之寬頻帶波長薄膜的第三工序。藉由在第三工序中之延伸,可調整層體(A)之慢軸的方向且可調整層體(A)的光學特性,獲得λ/2層及λ/4層之一者。並且,藉由在第三工序中之延伸,可於層體(B)出現慢軸且於層體(B)顯現光學特性,獲得λ/2層及λ/4層之另一者。After the multilayer film including the layer body (A) and the layer body (B) is obtained in the second step, the third step of extending the multilayer film to obtain a long-band wide-band wavelength film is performed. By extending in the third step, the direction of the slow axis of the layer body (A) can be adjusted and the optical characteristics of the layer body (A) can be adjusted to obtain one of the λ / 2 layer and the λ / 4 layer. In addition, by extending in the third step, a slow axis appears in the layer body (B) and optical characteristics appear in the layer body (B), and the other of the λ / 2 layer and the λ / 4 layer can be obtained.

在第三工序中之延伸係沿相對於多層薄膜所包含之層體(A)之慢軸既不垂直亦不平行之方向進行。藉此,通常可使前述層體(B)顯現延遲,同時將前述層體(A)之慢軸控制成任意方向,獲得前述式(1)之角度關係。The extension in the third step is performed along a direction that is neither perpendicular nor parallel to the slow axis of the layer body (A) contained in the multilayer film. With this, the layer body (B) can usually be delayed, and the slow axis of the layer body (A) can be controlled to an arbitrary direction to obtain the angular relationship of the formula (1).

具體的延伸方向係自多層薄膜之面內方向之中,以可獲得期望之寬頻帶波長薄膜的方式設定。The specific extension direction is set from the in-plane direction of the multilayer film so that a desired wide-band wavelength film can be obtained.

舉例而言,在層體(A)係固有雙折射為正之樹脂之層體的情況下,層體(A)之慢軸的方向會因在第三工序中之延伸,以朝此延伸方向靠近的方式變化。並且,舉例而言,在層體(A)係固有雙折射為負之樹脂之層體的情況下,層體(A)之慢軸的方向會因在第三工序中之延伸,以朝垂直於此延伸方向之方向靠近的方式變化。如此,層體(A)之慢軸的方向通常因在第三工序中之延伸而變化。再者,在層體(B)中,通常因在第三工序中之延伸,而在平行於此延伸方向之方向上出現慢軸。因此,在第三工序中之延伸方向以設定成可藉由如前所述之在層體(A)中之慢軸之方向的變化及在層體(B)中之慢軸的顯現,獲得於期望之方向上具有慢軸的λ/2層及λ/4層為佳。For example, in the case where the layer (A) is a layer of a resin with inherently positive birefringence, the direction of the slow axis of the layer (A) will be extended toward the direction of extension due to the extension in the third step. Way of change. And, for example, in the case where the layer (A) is a layer of a resin having a negative intrinsic birefringence, the direction of the slow axis of the layer (A) will be extended to be vertical due to the extension in the third step. The direction in which the extending direction approaches is changed. As such, the direction of the slow axis of the layer (A) usually changes due to the extension in the third step. In the layer body (B), the slow axis usually appears in a direction parallel to the extending direction due to the extension in the third step. Therefore, the extension direction in the third step is set to be obtained by changing the direction of the slow axis in the layer body (A) and the appearance of the slow axis in the layer body (B), as described above. A λ / 2 layer and a λ / 4 layer having a slow axis in a desired direction are preferable.

在第三工序中之多層薄膜的延伸方向與層體(A)的慢軸所夾之具體的角度之大小(角度的絕對值),以50°以上為佳,以60°以上為較佳,以70°以上為尤佳,且以86°以下為佳,以85°以下為尤佳。在沿此種延伸方向延伸多層薄膜的情況下,變得易於調整λ/2層及λ/4層之慢軸以滿足式(1)之關係。In the third step, the specific angle (the absolute value of the angle) between the extending direction of the multilayer film and the slow axis of the layer (A) is preferably 50 ° or more, and more preferably 60 ° or more. Above 70 ° is particularly preferred, below 86 ° is preferred, and below 85 ° is particularly preferred. In the case where a multilayer film is extended in such an extending direction, it becomes easy to adjust the slow axis of the λ / 2 layer and the λ / 4 layer to satisfy the relationship of the formula (1).

其中,第三工序以包含將多層薄膜沿相對於該多層薄膜之長邊方向夾45°以上之角度之延伸方向延伸為佳。更詳細而言,在第三工序中之延伸方向相對於多層薄膜之長邊方向所夾之角度以45°以上為佳,以60°以上為較佳,以70°以上為尤佳,且以135°以下為佳,以110°以下為較佳,以100°以下為尤佳。在沿此種延伸方向將多層薄膜延伸的情況下,能輕易控制λ/2層及λ/4層之慢軸的方向。The third step preferably includes extending the multilayer film in an extending direction that is at an angle of 45 ° or more with respect to the longitudinal direction of the multilayer film. In more detail, the angle between the extension direction and the long-side direction of the multilayer film in the third step is preferably 45 ° or more, more preferably 60 ° or more, particularly preferably 70 ° or more, and It is preferably below 135 °, more preferably below 110 °, and even more preferably below 100 °. In the case where the multilayer film is extended along such an extension direction, the direction of the slow axis of the λ / 2 layer and the λ / 4 layer can be easily controlled.

在第三工序中之延伸倍率以1.1倍以上為佳,以1.15倍以上為較佳,以1.2倍以上為尤佳,且以3.0倍以下為佳,以2.5倍以下為較佳,以2.2倍以下為尤佳。於在第三工序中之延伸倍率為前述範圍之下限值以上的情況下,可抑制皺折的產生。並且,於在第三工序中之延伸倍率為前述範圍之上限值以下的情況下,能輕易控制λ/2層及λ/4層之慢軸的方向。The stretching ratio in the third step is preferably 1.1 times or more, more preferably 1.15 times or more, more preferably 1.2 times or more, even more preferably 3.0 times or less, more preferably 2.5 times or less, and 2.2 times The following are particularly preferred. When the stretching ratio in the third step is equal to or more than the lower limit of the aforementioned range, the occurrence of wrinkles can be suppressed. In addition, when the stretching magnification in the third step is equal to or less than the upper limit of the aforementioned range, the direction of the slow axis of the λ / 2 layer and the λ / 4 layer can be easily controlled.

在第三工序中之延伸溫度,相對於層體(A)所包含之樹脂的玻璃轉移溫度TgA及層體(B)所包含之固有雙折射為正之樹脂的玻璃轉移溫度TgB,以滿足下述條件(C1)及(C2)兩者為佳。
(C1)延伸溫度係以TgA-20℃以上為佳,以TgA-10℃以上為較佳,以TgA-5℃以上為尤佳,且以TgA+30℃以下為佳,以TgA+25℃以下為較佳,以TgA+20℃以下為尤佳的溫度。
(C2)延伸溫度係以TgB-20℃以上為佳,以TgB-10℃以上為較佳,以TgB-5℃以上為尤佳,且以TgB+30℃以下為佳,以TgB+25℃以下為較佳,以TgB+20℃以下為尤佳的溫度。
The elongation temperature in the third step is relative to the glass transition temperature TgA of the resin contained in the layer (A) and the glass transition temperature TgB of the resin with positive intrinsic birefringence contained in the layer (B), so as to satisfy the following Conditions (C1) and (C2) are both preferable.
(C1) The elongation temperature is preferably TgA-20 ° C or higher, TgA-10 ° C or higher, TgA-5 ° C or higher, and TgA + 30 ° C or lower, and TgA + 25 ° C or lower. , TgA + 20 ℃ is particularly preferred temperature.
(C2) The elongation temperature is preferably TgB-20 ° C or higher, TgB-10 ° C or higher, TgB-5 ° C or higher, and TgB + 30 ° C or lower, and TgB + 25 ° C or lower. , TgB + 20 ℃ is particularly preferred temperature.

藉由在此種延伸溫度下進行延伸,可適度調整層體(A)的光學特性,且可使層體(B)顯現期望之光學特性。據此,可獲得具有期望之光學特性的寬頻帶波長薄膜。By performing stretching at such an extension temperature, the optical characteristics of the layer body (A) can be appropriately adjusted, and the layer body (B) can exhibit desired optical characteristics. Accordingly, a wide-band wavelength film having desired optical characteristics can be obtained.

在於上已述之第三工序中之延伸可使用任意延伸機來進行,舉例而言,可使用拉幅延伸機、輥延伸機來進行。使用此等延伸機的延伸以在將長條狀之多層薄膜沿長邊方向連續運送的同時進行為佳。The stretching in the third step described above can be performed using any stretching machine, for example, a tenter stretching machine or a roll stretching machine can be used. The stretching using these stretchers is preferably carried out while continuously transporting the long multilayer film in the longitudinal direction.

[6.任意工序][6. Arbitrary process]

於上已述之寬頻帶波長薄膜的製造方法亦可更包含任意工序組合至於上已述之工序。The method for manufacturing the wide-band wavelength film described above may further include an arbitrary combination of steps to the steps described above.

舉例而言,寬頻帶波長薄膜的製造方法亦可包含於寬頻帶波長薄膜之表面設置保護層的工序。For example, the method for manufacturing a broadband film may include a step of providing a protective layer on the surface of the broadband film.

再者,舉例而言,寬頻帶波長薄膜的製造方法亦可包含在任意時間點對層體(A)、層體(B)及薄膜層之中1或2個以上之表面施以電暈處理、電漿處理等表面處理的工序。據此,舉例而言,亦可在對層體(A)之表面施以表面處理之後,於此處理面形成層體(B)或薄膜層。並且,舉例而言,亦可在對薄膜層之表面施以表面處理之後,於此處理面形成層體(B)。藉由進行表面處理,能提高在經施以該表面處理之面上層體彼此的結合性。Furthermore, for example, a method for manufacturing a wide-band wavelength thin film may include applying corona treatment to one or more surfaces of the layered body (A), the layered body (B), and the film layer at any time point. , Plasma treatment and other surface treatment processes. According to this, for example, after the surface of the layer body (A) is subjected to a surface treatment, a layer body (B) or a thin film layer may be formed on the treated surface. In addition, for example, after the surface of the thin film layer is subjected to a surface treatment, a layer body (B) may be formed on the treated surface. By performing the surface treatment, it is possible to improve the bonding between the layers on the surface to which the surface treatment is applied.

於上已述之第一工序~第四工序及任意工序皆得在將層體(A)、多層薄膜及寬頻帶波長薄膜等薄膜連續運送的同時進行。此種運送薄膜的運送方向通常係該薄膜的長邊方向。據此,在前述運送時,薄膜之長邊方向及幅寬方向通常與運送的MD方向(Machine Direction)及TD方向(Transverse Direction)一致。The first to fourth steps and any of the steps described above may be carried out while continuously transporting films such as a layer (A), a multilayer film, and a broadband film. The transport direction of such a transport film is usually the long side direction of the film. Accordingly, during the aforementioned transportation, the longitudinal direction and width direction of the film are generally consistent with the MD direction (Machine Direction) and the TD direction (Transverse Direction) of the film.

[7.寬頻帶波長薄膜][7. Broadband Wavelength Film]

藉由於上已述之製造方法可獲得具備λ/2層及λ/4層的共延伸薄膜。此共延伸薄膜的λ/2層及λ/4層滿足前述式(1)。滿足由式(1)所示之關係之λ/2層與λ/4層的組合可發揮作為寬頻帶波長薄膜的功能,所述寬頻帶波長薄膜能夠在寬廣之波長範圍中,對穿透該薄膜之光線賦予此光線之波長之約略1/4波長的面內延遲(參照日本專利公開第2007-004120號公報)。據此,根據於上已述之製造方法,可做成具備λ/2層及λ/4層的共延伸薄膜,獲得寬頻帶波長薄膜。於實現可在更為寬廣之波長範圍發揮功能的寬頻帶波長薄膜之觀點上,λ/2層及λ/4層以滿足式(2)為佳,以滿足式(3)為較佳。式(2)表示θ(λ/4)處於「[+45°+2×θ(λ/2)]-4°」以上且「[+45°+2×θ(λ/2)]+4°」以下之範圍。並且,式(3)表示θ(λ/4)處於「[+45°+2×θ(λ/2)]-3°」以上且「[+45°+2×θ(λ/2)]+3°」以下之範圍。
θ(λ/4)=[+45°+2×θ(λ/2)]±5°   (1)
θ(λ/4)=[+45°+2×θ(λ/2)]±4°   (2)
θ(λ/4)=[+45°+2×θ(λ/2)]±3°   (3)
A co-stretched film having a λ / 2 layer and a λ / 4 layer can be obtained by the manufacturing method described above. The λ / 2 layer and λ / 4 layer of this co-stretched film satisfy the aforementioned formula (1). The combination of the λ / 2 layer and the λ / 4 layer that satisfies the relationship shown by the formula (1) can function as a wide-band wavelength film, which can pass through the wide-wavelength range, The light of the film gives an in-plane retardation of approximately 1/4 of the wavelength of the light (refer to Japanese Patent Laid-Open No. 2007-004120). Accordingly, according to the manufacturing method described above, a co-extended film including a λ / 2 layer and a λ / 4 layer can be made, and a wide-band wavelength film can be obtained. From the viewpoint of realizing a wide-band wavelength film capable of functioning in a wider wavelength range, the λ / 2 layer and the λ / 4 layer preferably satisfy the formula (2), and more preferably satisfy the formula (3). Equation (2) indicates that θ (λ / 4) is in a range of "[+ 45 ° + 2 × θ (λ / 2)]-4 °" and "[+ 45 ° + 2 × θ (λ / 2)] + 4 °" . In addition, Equation (3) indicates that θ (λ / 4) is equal to or greater than [[45 ° + 2 × θ (λ / 2)]-3 °] and equal to or less than [+ 45 ° + 2 × θ (λ / 2)] + 3 °. Range.
θ (λ / 4) = [+ 45 ° + 2 × θ (λ / 2)] ± 5 ° (1)
θ (λ / 4) = [+ 45 ° + 2 × θ (λ / 2)] ± 4 ° (2)
θ (λ / 4) = [+ 45 ° + 2 × θ (λ / 2)] ± 3 ° (3)

在於上已述之製造方法中,層體(A)及層體(B)之延伸係在第三工序中一同進行,而非如以往般各自進行。因此,可較以往更減少延伸處理的次數,故可減少寬頻帶波長薄膜之製造所需要的工序數,是以可實現有效率的製造。並且,在將多層薄膜延伸藉此將層體(A)及層體(B)共延伸而獲得寬頻帶波長薄膜之前述製造方法中,不會如在分別製造λ/2層及λ/4層之後將兩者貼合之以往的製造方法一般,發生由貼合所致之慢軸方向的錯位。因此,由於易於精密控制λ/2層及λ/4層各自之慢軸的方向,故可輕易獲得可實現能有效抑制變色之圓偏光薄膜的高品質寬頻帶波長薄膜。In the manufacturing method described above, the layered body (A) and the layered body (B) are extended together in the third step, rather than separately as in the past. Therefore, the number of stretching processes can be reduced more than in the past, so the number of steps required for manufacturing a wide-band wavelength film can be reduced, and efficient manufacturing can be achieved. In addition, in the aforementioned manufacturing method in which a multilayer film is extended to thereby extend the layer body (A) and the layer body (B) to obtain a wide-band wavelength film, it would not be possible to manufacture a λ / 2 layer and a λ / 4 layer, respectively, as in Conventional manufacturing methods in which the two are bonded later are generally misaligned in the slow axis direction due to bonding. Therefore, since it is easy to precisely control the direction of the slow axis of each of the λ / 2 layer and the λ / 4 layer, a high-quality wide-band wavelength film that can realize a circularly polarizing film that can effectively suppress discoloration can be easily obtained.

在所獲得之寬頻帶波長薄膜中,λ/2層係層體(A)及層體(B)之一者延伸而獲得之層體,λ/4層係層體(A)及層體(B)之另一者延伸而獲得之層體。其中,就尤為輕易製造寬頻帶波長薄膜而言,以λ/2層係將層體(A)延伸而獲得之層體為佳,並且,以λ/4層係將層體(B)延伸而獲得之層體為佳。據此,λ/2層以由與層體(A)相同之樹脂而成之層體為佳,λ/4層以由與層體(B)相同之樹脂而成之層體為佳。Among the obtained broadband films, a layer obtained by extending one of the λ / 2 layered layer (A) and the layer (B), the λ / 2 layered layer (A) and the layer ( B) The layered body obtained by extending the other. Among them, in terms of particularly easily manufacturing a wide-band wavelength film, a layer body obtained by extending the layer body (A) with a λ / 2 layer system is preferable, and a layer body (B) is extended with a λ / 2 layer system. The obtained layer is better. Accordingly, the λ / 2 layer is preferably a layer made of the same resin as the layer (A), and the λ / 2 layer is preferably a layer made of the same resin as the layer (B).

λ/2層係具有在量測波長590 nm中通常為220 nm以上且通常為300 nm以下之面內延遲的層體。在λ/2層具有此種面內延遲的情況下,可組合λ/2層及λ/4層實現寬頻帶波長薄膜。其中,於獲得在傾斜方向上之抑制變色功能優異的圓偏光薄膜之觀點上,在量測波長590 nm之λ/2層的面內延遲以230 nm以上為佳,以240 nm以上為較佳,且以280 nm以下為佳,以270 nm以下為較佳。The λ / 2 layer has a layer body with an in-plane retardation at a measurement wavelength of 590 nm, which is usually 220 nm or more and usually 300 nm or less. In the case where the λ / 2 layer has such an in-plane retardation, a λ / 2 layer and a λ / 4 layer can be combined to achieve a wide-band wavelength thin film. Among them, from the viewpoint of obtaining a circularly polarizing film with excellent discoloration suppression function in the oblique direction, the in-plane retardation of the λ / 2 layer with a measurement wavelength of 590 nm is preferably 230 nm or more, and more preferably 240 nm or more. , And preferably below 280 nm, more preferably below 270 nm.

λ/2層在量測波長590 nm之厚度方向的延遲以130 nm以上為佳,以140 nm以上為較佳,以150 nm以上為尤佳,且以300 nm以下為佳,以280 nm以下為較佳,以270 nm以下為尤佳。在λ/2層之厚度方向的延遲處於前述範圍的情況下,可獲得在傾斜方向上之抑制變色功能尤為優異的圓偏光薄膜。The retardation of the λ / 2 layer in the thickness direction of the measurement wavelength of 590 nm is preferably 130 nm or more, more preferably 140 nm or more, particularly 150 nm or more, more preferably 300 nm or less, and 280 nm or less. For the sake of preference, 270 nm or less is particularly preferred. In the case where the retardation in the thickness direction of the λ / 2 layer is in the aforementioned range, a circularly polarizing film having an excellent discoloration suppression function in the oblique direction can be obtained.

λ/2層的NZ係數以1.0以上為佳,以1.05以上為較佳,以1.10以上為尤佳,且以1.6以下為佳,以1.55以下為較佳,以1.5以下為尤佳。在λ/2層的NZ係數處於前述範圍的情況下,可獲得在傾斜方向上之抑制變色功能尤為優異的圓偏光薄膜。並且,具有此種NZ係數的λ/2層可輕易進行製造。The NZ coefficient of the λ / 2 layer is preferably 1.0 or more, more preferably 1.05 or more, more preferably 1.10 or more, and more preferably 1.6 or less, more preferably 1.55 or less, and even more preferably 1.5 or less. In the case where the NZ coefficient of the λ / 2 layer is in the aforementioned range, a circularly polarizing film having an excellent discoloration suppression function in an oblique direction can be obtained. Moreover, a λ / 2 layer having such an NZ coefficient can be easily manufactured.

λ/2層的延遲及NZ係數等光學特性可藉由例如:在第一工序中準備之層體(A)的延遲及厚度,以及在第三工序中之延伸溫度、延伸倍率、延伸方向等延伸條件來調整。The optical characteristics such as the retardation of the λ / 2 layer and the NZ coefficient can be determined by, for example, the retardation and thickness of the layer body (A) prepared in the first step, and the elongation temperature, elongation, and elongation direction in the third step. Extension conditions to adjust.

λ/2層的定向角θ(λ/2)以處於20°±10°之範圍(亦即,10°~30°之範圍)為佳,以處於20°±8°之範圍(亦即,12°~28°之範圍)為較佳,以處於20°±5°之範圍(亦即,15°~25°之範圍)為尤佳。一般直線偏光薄膜在其幅寬方向上具有穿透軸,在其長邊方向上具有吸收軸。在λ/2層的定向角θ(λ/2)處於前述範圍的情況下,可與此種一般直線偏光薄膜組合,輕易實現圓偏光薄膜。並且,在λ/2層的定向角θ(λ/2)處於前述範圍的情況下,可優化所獲得之圓偏光薄膜在正面方向上的抑制變色功能。The orientation angle θ (λ / 2) of the λ / 2 layer is preferably in a range of 20 ° ± 10 ° (that is, a range of 10 ° to 30 °), and preferably in a range of 20 ° ± 8 ° (that is, A range of 12 ° to 28 ° is preferred, and a range of 20 ° ± 5 ° (that is, a range of 15 ° to 25 °) is particularly preferred. Generally, a linear polarizing film has a transmission axis in a width direction and an absorption axis in a long side direction. In the case where the orientation angle θ (λ / 2) of the λ / 2 layer is in the aforementioned range, it can be combined with such a general linear polarizing film to easily realize a circularly polarizing film. In addition, when the orientation angle θ (λ / 2) of the λ / 2 layer is in the foregoing range, the discoloration suppression function of the obtained circularly polarizing film in the front direction can be optimized.

λ/2層的定向角θ(λ/2)可藉由例如:在第一工序中準備之層體(A)之慢軸的方向,以及在第三工序中之延伸方向及延伸倍率等延伸條件來調整。The orientation angle θ (λ / 2) of the λ / 2 layer can be extended by, for example, the direction of the slow axis of the layer body (A) prepared in the first step, and the extension direction and extension magnification in the third step. Conditions to adjust.

λ/2層的厚度以20 μm以上為佳,以25 μm以上為較佳,以30 μm以上為更佳,且以80 μm以下為佳,以70 μm以下為較佳,以60 μm以下為更佳。藉此,可提高λ/2層的機械性強度。The thickness of the λ / 2 layer is preferably 20 μm or more, more preferably 25 μm or more, more preferably 30 μm or more, and more preferably 80 μm or less, more preferably 70 μm or less, and 60 μm or less. Better. This can increase the mechanical strength of the λ / 2 layer.

λ/4層係具有在量測波長590 nm中通常為90 nm以上且通常為154 nm以下之面內延遲的層體。在λ/4層具有此種面內延遲的情況下,可組合λ/2層及λ/4層實現寬頻帶波長薄膜。其中,於獲得在傾斜方向上之抑制變色功能優異的圓偏光薄膜之觀點上,在量測波長590 nm之λ/4層的面內延遲以100 nm以上為佳,以110 nm以上為較佳,且以140 nm以下為佳,以130 nm以下為較佳。The λ / 4 layer is a layer body having an in-plane retardation at a measurement wavelength of 590 nm, which is usually 90 nm or more and usually 154 nm or less. In the case where the λ / 4 layer has such an in-plane retardation, a λ / 2 layer and a λ / 4 layer can be combined to realize a wide-band wavelength thin film. Among them, from the viewpoint of obtaining a circularly polarizing film with excellent discoloration suppression function in the oblique direction, the in-plane retardation of the λ / 4 layer with a measurement wavelength of 590 nm is preferably 100 nm or more, and more preferably 110 nm or more. , And preferably below 140 nm, more preferably below 130 nm.

λ/4層在量測波長590 nm之厚度方向的延遲以50 nm以上為佳,以60 nm以上為較佳,以70 nm以上為尤佳,且以135 nm以下為佳,以125 nm以下為較佳,以115 nm以下為尤佳。在λ/4層之厚度方向的延遲處於前述範圍的情況下,可獲得在傾斜方向上之抑制變色功能尤為優異的圓偏光薄膜。The retardation of the λ / 4 layer in the thickness direction of the measurement wavelength of 590 nm is preferably 50 nm or more, more preferably 60 nm or more, more preferably 70 nm or more, more preferably 135 nm or less, and 125 nm or less. Preferably, 115 nm or less is preferred. In the case where the retardation in the thickness direction of the λ / 4 layer is in the aforementioned range, a circularly polarizing film having an excellent discoloration suppression function in the oblique direction can be obtained.

λ/4層的NZ係數以1.0以上為佳,以1.05以上為較佳,以1.10以上為尤佳,且以1.6以下為佳,以1.55以下為較佳,以1.5以下為尤佳。在λ/4層的NZ係數處於前述範圍的情況下,可獲得在傾斜方向上之抑制變色功能尤為優異的圓偏光薄膜。並且,具有此種NZ係數的λ/4層可輕易進行製造。The NZ coefficient of the λ / 4 layer is preferably 1.0 or more, more preferably 1.05 or more, more preferably 1.10 or more, and more preferably 1.6 or less, more preferably 1.55 or less, and even more preferably 1.5 or less. In the case where the NZ coefficient of the λ / 4 layer is in the foregoing range, a circularly polarizing film having an excellent discoloration suppression function in an oblique direction can be obtained. Moreover, a λ / 4 layer having such an NZ coefficient can be easily manufactured.

λ/4層的延遲及NZ係數等光學特性可藉由例如:在第二工序中形成之層體(B)的厚度,以及在第三工序中之延伸溫度、延伸倍率、延伸方向等延伸條件來調整。Optical characteristics such as retardation of the λ / 4 layer and NZ coefficient can be determined by, for example, the thickness of the layer body (B) formed in the second step, and the elongation conditions such as elongation temperature, elongation, and direction in the third step. To adjust.

λ/4層的定向角θ(λ/4)以處於85°±20°之範圍(亦即,65°~105°之範圍)為佳,以處於85°±15°之範圍(亦即,70°~100°之範圍)為較佳,以處於85°±10°之範圍(亦即,75°~95°之範圍)為尤佳。在λ/4層的定向角θ(λ/4)處於前述範圍的情況下,可與在幅寬方向上具有穿透軸且在長邊方向上具有吸收軸的一般直線偏光薄膜組合,輕易實現圓偏光薄膜。並且,在λ/4層的定向角θ(λ/4)處於前述範圍的情況下,可優化所獲得之圓偏光薄膜在正面方向上的抑制變色功能。The orientation angle θ (λ / 4) of the λ / 4 layer is preferably in a range of 85 ° ± 20 ° (that is, a range of 65 ° to 105 °), and is preferably in a range of 85 ° ± 15 ° (that is, A range of 70 ° to 100 ° is preferred, and a range of 85 ° ± 10 ° (that is, a range of 75 ° to 95 °) is particularly preferred. In the case where the orientation angle θ (λ / 4) of the λ / 4 layer is in the foregoing range, it can be easily combined with a general linear polarizing film having a transmission axis in the width direction and an absorption axis in the long side direction, which can be easily realized. Circular polarizing film. In addition, when the orientation angle θ (λ / 4) of the λ / 4 layer is in the foregoing range, the discoloration suppression function of the obtained circularly polarizing film in the front direction can be optimized.

λ/4層之慢軸的方向可藉由例如在第三工序中之延伸方向來調整。The direction of the slow axis of the λ / 4 layer can be adjusted by, for example, the extending direction in the third step.

λ/4層的厚度以3 μm以上為佳,以4 μm以上為較佳,以5 μm以上為尤佳,且以15 μm以下為佳,以13 μm以下為較佳,以10 μm以下為尤佳。在λ/4層的厚度處於前述範圍之下限值以上的情況下,可輕易獲得期望之光學特性。並且,在λ/4層的厚度處於前述範圍之上限值以下的情況下,可減低寬頻帶波長薄膜的厚度。The thickness of the λ / 4 layer is preferably 3 μm or more, more preferably 4 μm or more, even more preferably 5 μm or more, and more preferably 15 μm or less, more preferably 13 μm or less, and 10 μm or less. It's better. In the case where the thickness of the λ / 4 layer is above the lower limit of the foregoing range, desired optical characteristics can be easily obtained. In addition, when the thickness of the λ / 4 layer is below the upper limit of the aforementioned range, the thickness of the wide-band wavelength film can be reduced.

λ/2層與λ/4層以直接相接為佳。藉此,可薄化寬頻帶波長薄膜的厚度。The λ / 2 layer and the λ / 4 layer are preferably directly connected. This makes it possible to reduce the thickness of the wide-band wavelength thin film.

在寬頻帶波長薄膜的製造方法包含形成薄膜層之第四工序的情況下,寬頻帶波長薄膜於λ/2層與λ/4層之間具備薄膜層。在分別製造λ/2層及λ/4層後將兩者貼合之以往的製造方法中使用的接合層一般為5 μm以上之厚,相對於此,以於上已述之製造方法獲得之寬頻帶波長薄膜的薄膜層可較其更為薄化。具體之薄膜層的厚度以未達2.0 μm為佳,以未達1.8 μm為較佳,以未達1.5 μm為尤佳。由於可如此薄化薄膜層,故亦能夠薄化寬頻帶波長薄膜整體的厚度。薄膜層的厚度之下限愈薄愈佳,得為例如0.1 μm。In the case where the method for manufacturing a wideband wavelength film includes a fourth step of forming a thin film layer, the wideband wavelength film includes a thin film layer between the λ / 2 layer and the λ / 4 layer. In general, the bonding layer used in the conventional manufacturing method in which the λ / 2 layer and the λ / 4 layer are manufactured separately and then bonded together is 5 μm or more in thickness. In contrast, it is obtained by the manufacturing method described above. The thin-film layer of the wide-band wavelength thin film can be thinner than it. The thickness of the specific thin film layer is preferably less than 2.0 μm, more preferably less than 1.8 μm, and particularly preferably less than 1.5 μm. Since the thin film layer can be thinned in this way, the thickness of the entire wide-band wavelength thin film can also be thinned. The thinner the lower limit of the thickness of the thin film layer, the better, and it is, for example, 0.1 μm.

寬頻帶波長薄膜亦可具備任意層體組合至λ/2層、λ/4層及薄膜層。舉例而言,亦可具備用以將λ/2層與λ/4層接合的接合層或黏合層。The wide-band wavelength thin film may also have any combination of layers to a λ / 2 layer, a λ / 4 layer, and a thin film layer. For example, a bonding layer or an adhesive layer for bonding the λ / 2 layer and the λ / 4 layer may be provided.

寬頻帶波長薄膜的全光線穿透率以80%以上為佳,以85%以上為較佳,以88%以上為尤佳。全光線穿透率得遵循JIS K0115,使用分光光度計在波長400 nm~700 nm之範圍量測。The total light transmittance of the broadband film is preferably 80% or more, more preferably 85% or more, and even more preferably 88% or more. The total light transmittance must be measured in accordance with JIS K0115, using a spectrophotometer in the wavelength range of 400 nm to 700 nm.

寬頻帶波長薄膜的霧度以5%以下為佳,以3%以下為較佳,以1%以下為尤佳,理想上為0%。於此,霧度得採用:遵循JIS K7361-1997,使用日本電色工業公司製「濁度計 NDH-300A」,量測5處,自此而求得之平均值。The haze of the broadband film is preferably 5% or less, more preferably 3% or less, even more preferably 1% or less, and ideally 0%. Here, the haze can be adopted: in accordance with JIS K7361-1997, the "turbidimeter NDH-300A" manufactured by Nippon Denshoku Industries Co., Ltd. was used to measure 5 points, and the average value was obtained from this.

寬頻帶波長薄膜的厚度以20 μm以上為佳,以25 μm以上為較佳,以30 μm以上為尤佳,且以120 μm以下為佳,以100 μm以下為較佳,以90 μm以下為尤佳。根據於上已述之製造方法,能輕易製造如此之薄的寬頻帶波長薄膜。The thickness of the broadband film is preferably 20 μm or more, more preferably 25 μm or more, more preferably 30 μm or more, and more preferably 120 μm or less, more preferably 100 μm or less, and 90 μm or less. It's better. According to the manufacturing method described above, such a thin wide-band wavelength film can be easily manufactured.

[8.圓偏光薄膜][8. Circular polarizing film]

使用以於上已述之製造方法製造之寬頻帶波長薄膜,可製造長條狀之圓偏光薄膜。此種圓偏光薄膜可藉由包含「以於上已述之製造方法製造寬頻帶波長薄膜的工序」與「將此寬頻帶波長薄膜與長條狀之直線偏光薄膜貼合的工序」的製造方法來製造。前述貼合通常以在厚度方向上依序排列直線偏光薄膜、λ/2層及λ/4層的方式進行。並且,貼合亦可視需求使用接合層或黏合層。By using the wide-band wavelength film manufactured by the manufacturing method described above, a long circularly polarizing film can be manufactured. Such a circularly polarizing film can be manufactured by a method including "a step of manufacturing a wide-band wavelength film by the above-mentioned manufacturing method" and a "step of bonding this wide-band wavelength film to a long linear polarizing film" To make. The bonding is usually performed by sequentially arranging a linear polarizing film, a λ / 2 layer, and a λ / 4 layer in the thickness direction. In addition, the bonding may use a bonding layer or an adhesive layer as required.

直線偏光薄膜係具有吸收軸的長條狀之薄膜,具有得將具有與吸收軸平行之振動方向的直線偏光吸收而使其以外之偏光穿透的功能。於此,所謂直線偏光的振動方向,意謂直線偏光之電場的振動方向。The linearly polarizing film is a long thin film having an absorption axis, and has a function of absorbing linearly polarized light having a vibration direction parallel to the absorption axis and transmitting other polarized light. Here, the vibration direction of the linearly polarized light means the vibration direction of the electric field of the linearly polarized light.

直線偏光薄膜通常具備偏光件層,視需求具備用以保護偏光件層的保護薄膜層。The linear polarizing film usually includes a polarizer layer, and a protective film layer for protecting the polarizer layer is provided as required.

作為偏光件層,得使用例如已對適切之乙烯醇系聚合物的薄膜以適切之順序及方式施以適切之處理者。作為此種乙烯醇系聚合物之例,可列舉:聚乙烯醇及部分縮甲醛化聚乙烯醇。作為薄膜之處理之例,可列舉:利用碘及二色性染料等二色性物質的染色處理、延伸處理及交聯處理。通常,在用以製造偏光件層的延伸處理中將延伸前薄膜沿長邊方向延伸,故在所獲得之偏光件層中與該偏光件層之長邊方向平行的吸收軸得以顯現。此偏光件層係得吸收具有與吸收軸平行之振動方向的直線偏光者,尤以偏光度優異者為佳。偏光件層的厚度一般為5 μm~80 μm,但不受限於此。As the polarizer layer, it is possible to use, for example, a film that has been appropriately treated with a suitable vinyl alcohol-based polymer in an appropriate order and manner. Examples of such a vinyl alcohol polymer include polyvinyl alcohol and partially formalized polyvinyl alcohol. Examples of the treatment of the film include a dyeing treatment, a stretching treatment, and a crosslinking treatment using a dichroic substance such as iodine and a dichroic dye. Generally, in the stretching process for manufacturing a polarizer layer, the pre-stretched film is extended in the longitudinal direction, so that an absorption axis parallel to the longitudinal direction of the polarizer layer in the obtained polarizer layer appears. This polarizer layer is designed to absorb linearly polarized light having a vibration direction parallel to the absorption axis, and particularly preferably one having excellent polarization. The thickness of the polarizer layer is generally 5 μm to 80 μm, but is not limited thereto.

作為用以保護偏光件層的保護薄膜層,得使用任意的透明薄膜。其中,以透明性、機械性強度、熱穩定性、水分遮蔽性等優異之樹脂的薄膜為佳。作為此種樹脂,可列舉:三乙酸纖維素等乙酸酯樹脂、聚酯樹脂、聚醚碸樹脂、聚碳酸酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚烯烴樹脂、環烯烴樹脂、(甲基)丙烯酸樹脂等。其中,就雙折射小這點,以乙酸酯樹脂、環烯烴樹脂、(甲基)丙烯酸樹脂為佳,就透明性、低吸濕性、尺寸穩定性、輕量性等的觀點而言,以環烯烴樹脂為尤佳。As the protective film layer for protecting the polarizer layer, an arbitrary transparent film may be used. Among them, a film of a resin excellent in transparency, mechanical strength, thermal stability, moisture shielding property, and the like is preferred. Examples of such resins include acetate resins such as cellulose triacetate, polyester resins, polyether resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, and cycloolefin resins. , (Meth) acrylic resin, etc. Among them, in terms of small birefringence, acetate resins, cycloolefin resins, and (meth) acrylic resins are preferred. From the viewpoints of transparency, low hygroscopicity, dimensional stability, and light weight, Cycloolefin resins are particularly preferred.

前述直線偏光薄膜,舉例而言,得將長條狀之偏光件層與長條狀之保護薄膜層貼合來製造。在貼合時,亦可視需求使用接合劑。The linear polarizing film can be manufactured by, for example, bonding a long polarizer layer and a long protective film layer. When bonding, a bonding agent can also be used as required.

直線偏光薄膜以在該直線偏光薄膜之長邊方向上具有吸收軸為佳。此種直線偏光薄膜以與包含λ/2層及λ/4層的寬頻帶波長薄膜貼合來製造圓偏光薄膜為佳,所述λ/2層具有20°±10°(亦即,10°~30°)的定向角θ(λ/2),所述λ/4層具有85°±20°(亦即,65°~105°)的定向角θ(λ/4)。根據如前所述之組合的貼合,能藉由使長條狀之直線偏光薄膜與長條狀之寬頻帶波長薄膜的長邊方向平行而貼合此等來製造圓偏光薄膜,故變得能藉由輥對輥法來製造圓偏光薄膜。因此,能提高圓偏光薄膜的製造效率。The linear polarizing film preferably has an absorption axis in the longitudinal direction of the linear polarizing film. Such a linear polarizing film is preferably manufactured by laminating a wide-band wavelength film including a λ / 2 layer and a λ / 4 layer, and the λ / 2 layer has 20 ° ± 10 ° (that is, 10 ° -30 °), the λ / 4 layer has an orientation angle θ (λ / 4) of 85 ° ± 20 ° (ie, 65 ° to 105 °). According to the combined bonding as described above, a circularly polarizing film can be manufactured by bonding a long linear polarizing film and a long-side wide-band wavelength film in parallel to each other, thereby manufacturing a circularly polarizing film. A circularly polarizing film can be produced by a roll-to-roll method. Therefore, the manufacturing efficiency of a circularly polarizing film can be improved.

在如此而獲得之圓偏光薄膜中,穿透直線偏光薄膜之寬廣之波長範圍的直線偏光係藉由寬頻帶波長薄膜轉換成圓偏光。因此,圓偏光薄膜具有在寬廣之波長範圍中將右旋圓偏光及左旋圓偏光之一者之光線吸收而使剩下之光線穿透的功能。In the circularly polarizing film thus obtained, linearly polarized light that penetrates a wide wavelength range of the linearly polarizing film is converted into circularly polarized light by a wide-band wavelength film. Therefore, the circularly polarizing film has a function of absorbing the light of one of the right-handed circularly polarized light and the left-handed circularly polarized light in a wide wavelength range and transmitting the remaining light.

前述圓偏光薄膜亦可更具備任意層體組合至直線偏光薄膜及寬頻帶波長薄膜。The aforementioned circularly polarizing film may further include an arbitrary layer combination of a linearly polarizing film and a wide-band wavelength film.

舉例而言,圓偏光薄膜亦可具備用以抑制損傷的保護薄膜層。並且,舉例而言,圓偏光薄膜亦可為了直線偏光薄膜與寬頻帶波長薄膜的接合,具備接合層或黏合層。For example, the circularly polarizing film may be provided with a protective film layer for suppressing damage. In addition, for example, the circularly polarizing film may include a bonding layer or an adhesive layer for bonding the linearly polarizing film and the wide-band wavelength film.

前述圓偏光薄膜在設置於得將光線反射之面的情況下,可有效減低外界光線的反射。尤其,前述圓偏光薄膜在可於可見光區域之寬廣的波長範圍中有效減低外界光線之反射這點上實屬有用。而且,由於可如此有效減低在寬廣之波長範圍中外界光線之反射,故前述圓偏光薄膜可抑制由一部分之波長之光線的反射強度變大所致之變色。此圓偏光薄膜可至少在其正面方向上獲得前述抑制反射及抑制變色的效果,通常亦可進一步在其傾斜方向上獲得之。並且,在傾斜方向上之抑制反射及抑制變色的效果通常能在薄膜主面之所有的方位角方向上獲得。The circularly polarizing film can effectively reduce the reflection of external light when the circularly polarizing film is disposed on a surface that reflects light. In particular, the aforementioned circularly polarizing film is useful in that it can effectively reduce the reflection of external light in a wide wavelength range in the visible light region. In addition, since the reflection of external light in a wide wavelength range can be effectively reduced in this way, the aforementioned circularly polarizing film can suppress discoloration caused by the increase in the reflection intensity of a portion of the wavelength light. This circularly polarizing film can obtain the aforementioned effects of suppressing reflection and discoloration at least in the front direction, and usually can also be further obtained in its oblique direction. In addition, the effects of suppressing reflection and discoloration in the oblique direction can usually be obtained in all azimuth directions of the film main surface.

[9.影像顯示裝置][9. Video display device]

圓偏光薄膜活用如前所述抑制外界光線之反射的功能,得作為有機電致發光顯示裝置(以下適時稱作「有機EL顯示裝置」。)的抑制反射薄膜使用。The circularly polarizing film utilizes the function of suppressing reflection of external light as described above, and can be used as an antireflection film of an organic electroluminescence display device (hereinafter referred to as an "organic EL display device" as appropriate).

有機EL顯示裝置具備自長條狀之圓偏光薄膜切下而獲得的圓偏光薄膜片。The organic EL display device includes a circularly polarizing film sheet obtained by cutting out a long circularly polarizing film.

在有機EL顯示裝置具備圓偏光薄膜片的情況下,通常有機EL顯示裝置會於顯示面具備圓偏光薄膜片。藉由在有機EL顯示裝置之顯示面以直線偏光薄膜側之面朝向觀看側的方式設置圓偏光薄膜片,可抑制自裝置外部入射之光線在裝置內反射而往裝置外部出射,其結果,可抑制顯示裝置之顯示面的眩光。具體而言,自裝置外部入射之光線,僅其一部分之直線偏光通過直線偏光薄膜,繼而通過寬頻帶波長薄膜,藉以成為圓偏光。圓偏光係利用顯示裝置內之將光線反射的構成要件(反射電極等)反射,再次通過寬頻帶波長薄膜,藉此成為在與入射之直線偏光之振動方向(偏光軸)正交的方向上具有振動方向(偏光軸)的直線偏光,而變得不通過直線偏光薄膜。藉此,達成抑制反射功能。並且,藉由可在寬廣之波長範圍獲得前述抑制反射功能,可抑制顯示面的變色。When an organic EL display device includes a circularly polarizing film sheet, the organic EL display device generally includes a circularly polarizing film sheet on a display surface. By providing a circularly polarizing film on the display surface of the organic EL display device such that the surface of the linearly polarizing film side faces the viewing side, it is possible to suppress the light incident from the outside of the device from reflecting inside the device and exiting to the outside of the device. As a result, Suppress glare on the display surface of the display device. Specifically, only a part of the linearly polarized light incident from the outside of the device passes through the linearly polarizing film, and then passes through the wide-band wavelength film, thereby becoming circularly polarized light. The circularly polarized light is reflected by constituent elements (reflective electrodes, etc.) that reflect light in a display device, and passes through a wide-band wavelength film again, thereby having a direction orthogonal to the vibration direction (polarization axis) of the incident linearly polarized light The linearly polarized light in the vibration direction (polarization axis) does not pass through the linearly polarized film. Thereby, a reflection suppression function is achieved. In addition, since the aforementioned reflection suppressing function can be obtained in a wide wavelength range, discoloration of the display surface can be suppressed.

再者,前述圓偏光薄膜亦可設置於液晶顯示裝置。此種液晶顯示裝置具備自長條狀之圓偏光薄膜切下而獲得的圓偏光薄膜片。In addition, the circularly polarizing film may be provided in a liquid crystal display device. This liquid crystal display device includes a circularly polarizing film sheet obtained by cutting out a long circularly polarizing film.

在液晶顯示裝置以直線偏光薄膜側之面朝向觀看側的方式具備圓偏光薄膜片之情況下,可抑制自裝置外部入射之光線在裝置內反射而往裝置外部出射,其結果,可抑制顯示裝置之顯示面的眩光及變色。When the liquid crystal display device is provided with a circularly polarizing film such that the surface of the linearly polarizing film side faces the viewing side, it is possible to suppress the light incident from the outside of the device from reflecting inside the device and exiting to the outside of the device. As a result, the display device can be suppressed Glare and discoloration of the display surface.

並且,在液晶顯示裝置以自觀看側依序排列寬頻帶波長薄膜、直線偏光薄膜及液晶顯示裝置之液晶單元的方式具備圓偏光薄膜片之情況下,可以圓偏光顯示影像。因此,可使利用偏光太陽眼鏡穩定看見自顯示面發出之光線一事化為可能,提高戴上偏光太陽眼鏡時的影像可見度。In addition, when the liquid crystal display device includes a circularly polarizing film sheet in which a wide-band wavelength film, a linearly polarizing film, and a liquid crystal cell of the liquid crystal display device are sequentially arranged from the viewing side, an image can be displayed with circularly polarized light. Therefore, it is possible to stably see the light emitted from the display surface by using polarized sunglasses, and to improve the visibility of the image when wearing polarized sunglasses.

並且,尤其於在有機EL顯示裝置及液晶顯示裝置等影像顯示裝置以直線偏光薄膜側之面朝向觀看側的方式設置圓偏光薄膜片之情況下,可抑制顯示面板的翹曲。以下說明此效果。In addition, in a case where a circularly polarizing film sheet is provided such that an image display device such as an organic EL display device and a liquid crystal display device has a linearly polarizing film side facing the viewing side, warping of a display panel can be suppressed. This effect is explained below.

影像顯示裝置一般具備包含有機電致發光元件及液晶單元等顯示元件的顯示面板。此顯示面板為了提高顯示面板的機械性強度而具備玻璃基材等基材。而且,在以直線偏光薄膜側之面朝向觀看側的方式設置有圓偏光薄膜片的顯示面板中,通常依序具備基材、寬頻帶波長薄膜及直線偏光薄膜。The image display device generally includes a display panel including display elements such as an organic electroluminescence element and a liquid crystal cell. This display panel includes a substrate such as a glass substrate in order to improve the mechanical strength of the display panel. Furthermore, in a display panel in which a circularly polarizing film sheet is provided so that the surface of the linearly polarizing film side faces the viewing side, a substrate, a wide-band wavelength film, and a linearly polarizing film are usually provided in this order.

順帶一提,直線偏光薄膜的偏光件層一般在高溫環境下容易於面內方向上收縮。偏光件層一如此收縮,便會於設置有包含此偏光件層之直線偏光薄膜的顯示面板產生使該顯示面板翹曲的應力。顯示面板的翹曲可能造成畫質降低,故期望將之抑制。關於此翹曲,已明白偏光件層與顯示面板之基材之間的距離愈大,前述翹曲有變得愈大的傾向。Incidentally, the polarizer layer of the linear polarizing film is generally easy to shrink in an in-plane direction under a high temperature environment. When the polarizer layer is shrunk in this way, a stress is generated on the display panel provided with the linear polarizing film including the polarizer layer, which warps the display panel. The warping of the display panel may cause a reduction in image quality, so it is desirable to suppress it. Regarding this warpage, it has been understood that the larger the distance between the polarizer layer and the substrate of the display panel, the larger the aforementioned warpage tends to become.

藉由在分別製造λ/2層及λ/4層後將兩者貼合之以往的製造方法來製造的寬頻帶波長薄膜由於接合層厚,故此寬頻帶波長薄膜之整體亦厚。據此,以往的寬頻帶波長薄膜由於偏光件層與顯示面板之基材之間的距離會變大,故顯示面板的翹曲有變大的傾向。The wide-band wavelength film manufactured by the conventional manufacturing method in which the λ / 2 layer and the λ / 4 layer are bonded separately after manufacturing the λ / 2 layer and the λ / 4 layer is thick because the bonding layer is thick. Accordingly, in the conventional wide-band wavelength film, the distance between the polarizer layer and the base material of the display panel is increased, so that the warpage of the display panel tends to be large.

相對於此,如上已述做成共延伸薄膜而製造出的寬頻帶波長薄膜,其λ/2層與λ/4層可直接相接,或將設置於λ/2層與λ/4層之間的薄膜層薄化。據此,由於可薄化寬頻帶波長薄膜之整體,故可減小偏光件層與顯示面板之基材之間的距離。因此,能抑制顯示面板的翹曲。On the other hand, the λ / 2 layer and the λ / 4 layer can be directly connected to the wide-band wavelength film manufactured by making a co-extension film as described above, or the λ / 2 layer and the λ / 4 layer can be provided. Thin film layer in between. Accordingly, since the entire wide-band wavelength film can be thinned, the distance between the polarizer layer and the substrate of the display panel can be reduced. Therefore, warping of the display panel can be suppressed.

『實施例』『Examples』

以下揭示實施例以具體說明本發明。惟本發明並非受限於以下所揭示之實施例者,在不脫離本發明之申請專利範圍及其均等之範圍的範圍內,得任意變更而實施。The following examples are disclosed to illustrate the present invention in detail. However, the present invention is not limited to the embodiments disclosed below, and can be implemented with arbitrary changes without departing from the scope of the patent application of the present invention and its equivalent range.

在以下說明中,表示量的「%」及「份」,除非另有註記,否則係重量基準。並且,以下所說明之操作,除非另有註記,否則在常溫及常壓的條件下進行。In the following description, the "%" and "part" of the amount are based on weight unless otherwise noted. In addition, the operations described below are performed under normal temperature and pressure conditions unless otherwise noted.

[評價方法][Evaluation method]

〔層體(A)之光學特性的量測方法〕[Measurement method of optical characteristics of layer body (A)]

使用相位差計(Axometrics公司製「AxoScan」)量測在第一工序中獲得之作為層體(A)之延伸薄膜的面內延遲Re、NZ係數及定向角。量測波長為590 nm。A retardation meter ("AxoScan" manufactured by Axometrics) was used to measure the in-plane retardation Re, NZ coefficient, and orientation angle of the stretched film obtained as the layer (A) in the first step. The measurement wavelength is 590 nm.

〔寬頻帶波長薄膜之各層體之光學特性的量測方法〕[Measurement method of optical characteristics of each layer of a broadband film]

將成為評價對象之寬頻帶波長薄膜設置於相位差計(Axometrics公司製「AxoScan」)的載台。然後,量測穿透寬頻帶波長薄膜之偏光在穿透前述寬頻帶波長薄膜前後之偏光狀態的變化,作為寬頻帶波長薄膜得穿透偏光特性。此量測係以在相對於寬頻帶波長薄膜之主面自極角-55°至+55°之範圍進行的多方向量測來進行。並且,前述多方向量測係將寬頻帶波長薄膜之主面之某方位角方向定為0°,在45°、90°、135°及180°之各方位角方向上進行。前述量測的量測波長為590 nm。The wide-band wavelength film to be evaluated was set on a stage of a phase difference meter ("AxoScan" manufactured by Axometrics). Then, the change in the polarization state of the polarized light that has passed through the wideband wavelength film before and after the wideband wavelength film is measured is measured. As a wideband wavelength film, the transmission polarization characteristic is obtained. This measurement is performed by a multi-directional measurement in a range from a polar angle of -55 ° to + 55 ° with respect to a main surface of a wide-band wavelength film. In addition, the aforementioned multi-directional measurement is to set a certain azimuth direction of the main surface of the wideband wavelength film to 0 °, and perform the azimuthal directions of 45 °, 90 °, 135 °, and 180 °. The measurement wavelength of the aforementioned measurement is 590 nm.

其次,自如前所述量測之穿透偏光特性,藉由擬合計算,求得各層體的面內延遲Re、厚度方向的延遲Rth、NZ係數及定向角。前述擬合計算係將寬頻帶波長薄膜所包含之各層體的3維折射率及定向角設定成擬合參數來進行。並且,前述擬合計算使用前述相位差計(AxoScan)的附屬軟體(Axometrics公司製「Multi-Layer Analysis」)。Secondly, from the measured polarization polarization characteristics as described above, the in-plane retardation Re of each layer, the retardation Rth in the thickness direction, the NZ coefficient, and the orientation angle are obtained by fitting calculation. The aforementioned fitting calculation is performed by setting the three-dimensional refractive index and orientation angle of each layer included in the wide-band wavelength film as fitting parameters. The fitting calculation is performed using software ("Multi-Layer Analysis" manufactured by Axometrics), which is an accessory software of the phase difference meter (AxoScan).

〔利用模擬之色差ΔE*ab的計算方法〕[Calculation method using simulated color difference ΔE * ab]

使用Shintech公司製「LCD Master」作為模擬用的軟體,將在各實施例及比較例中製造之圓偏光薄膜模型化,在下述設定下計算色差ΔE*ab。The "LCD Master" manufactured by Shintech Corporation was used as simulation software to model the circularly polarizing films produced in the examples and comparative examples, and the color difference ΔE * ab was calculated under the following settings.

在模擬用的模型中,設定下述結構:於具有平面狀之反射面之鋁鏡的前述反射面,以寬頻帶波長薄膜之λ/4層側相接於鏡子的方式貼附圓偏光薄膜。因此,在此模型中,設定下述結構:在厚度方向上依序設置直線偏光薄膜、λ/2層、λ/4層及鏡子。In the simulation model, a structure was set in which a circularly polarizing film was attached to the reflecting surface of an aluminum mirror having a planar reflecting surface so that the λ / 4 layer side of the broadband film was in contact with the mirror. Therefore, in this model, the following structure is set: a linearly polarizing film, a λ / 2 layer, a λ / 2 layer, and a mirror are sequentially provided in the thickness direction.

然後,在前述模型中,於前述圓偏光薄膜之正面方向上計算自D65光源對圓偏光薄膜照射光線時的色差ΔE*ab。在計算色差ΔE*ab的時候,將未貼附圓偏光薄膜之鋁鏡在極角0°、方位角0°之方向上的反射光作為基準。並且,在模擬中,對於實際上於圓偏光薄膜之表面產生的表面反射分量,會自色差ΔE*ab之計算中排除。色差ΔE*ab之值,其值愈小意謂色彩變化愈少而為佳。Then, in the aforementioned model, the color difference ΔE * ab when the circularly polarizing film is irradiated with light from the D65 light source is calculated in the front direction of the circularly polarizing film. When calculating the chromatic aberration ΔE * ab, the reflected light in the direction of the polar angle 0 ° and the azimuth angle 0 of the aluminum mirror without the circular polarizing film is used as a reference. And, in the simulation, the surface reflection component actually generated on the surface of the circularly polarizing film is excluded from the calculation of the color difference ΔE * ab. The value of the color difference ΔE * ab, the smaller the value, the better the less color change.

〔圓偏光薄膜的目視評價〕[Visual Evaluation of Circular Polarizing Film]

剝離影像顯示裝置(Apple公司「AppleWatch」(註冊商標))所具備之偏光板,將此影像顯示裝置之顯示面與評價對象之圓偏光薄膜之λ/4層之面中介黏合層(日東電工公司製「CS-9621」)貼合。將顯示面設成黑顯示狀態(於畫面整體顯示黑色的狀態),自極角θ=0°(正面方向)及極角θ=60°(傾斜方向)的全方位觀察顯示面。由外界光線之反射所致之輝度及變色愈小,結果愈良好。以下述基準評價觀察的結果。
「A」:無可看見之程度的輝度及變色。
「B」:輝度及變色以可看見之程度發生。
「C」:輝度及變色嚴重發生。
The polarizing plate included in the image display device ("AppleWatch" (registered trademark) of Apple Inc.) is peeled off, and the display surface of the image display device and the λ / 4 layer of the circular polarizing film of the evaluation target are interposed with an adhesive layer (Nitto Denko "CS-9621"). The display surface is set to a black display state (a state in which the entire screen is displayed in black), and the display surface is viewed from all directions from a polar angle θ = 0 ° (front direction) and a polar angle θ = 60 ° (tilt direction). The smaller the brightness and discoloration caused by the reflection of external light, the better the result. The observation results were evaluated on the following criteria.
"A": No visible brightness and discoloration.
"B": Brightness and discoloration occur to a visible degree.
"C": Brightness and discoloration occur severely.

[實施例1][Example 1]

(第一工序:層體(A)之製造)(First step: manufacture of layered body (A))

準備顆粒狀之降烯系樹脂(日本瑞翁公司製;玻璃轉移溫度126℃)作為固有雙折射為正之樹脂,在100℃下乾燥5小時。將已乾燥之樹脂供給至擠製機,經過聚合物管及聚合物過濾器,自T字模在鑄造滾筒上擠製成片狀。將擠製之樹脂冷卻,獲得厚度110 μm之長條狀之延伸前薄膜。所獲得之延伸前薄膜收捲成輥回收。As a resin having a positive intrinsic birefringence, a granular norbornene-based resin (manufactured by Japan's Rui On; glass transition temperature of 126 ° C) was prepared and dried at 100 ° C for 5 hours. The dried resin is supplied to an extruder, extruded into a sheet shape from a T-die on a casting drum through a polymer tube and a polymer filter. The extruded resin was cooled to obtain a strip-shaped stretched front film having a thickness of 110 μm. The obtained pre-stretched film is rolled into a roll and recovered.

將延伸前薄膜自輥拉出,連續供給至輥延伸機。然後,利用此輥延伸機,對延伸前薄膜進行自由單軸延伸,獲得作為層體(A)之長條狀之延伸薄膜。在此延伸中,延伸方向相對於延伸前薄膜之長邊方向所夾之延伸角度為0°,延伸溫度為132℃,延伸倍率為1.9倍。並且,所獲得之延伸薄膜的定向角為0°,面內延遲Re為350 nm,厚度為80 μm。所獲得之延伸薄膜收捲成輥回收。The pre-stretched film was pulled out from the roll and continuously fed to a roll stretcher. Then, using this roll stretcher, the film before stretching was freely uniaxially stretched to obtain a long stretched film as a layer (A). In this stretching, the stretching angle between the stretching direction and the longitudinal direction of the film before stretching is 0 °, the stretching temperature is 132 ° C, and the stretching ratio is 1.9 times. The orientation angle of the obtained stretched film was 0 °, the in-plane retardation Re was 350 nm, and the thickness was 80 μm. The obtained stretched film is rolled into a roll and recovered.

(第二工序:層體(B)之形成)(Second step: formation of layer (B))

準備包含降烯系樹脂(日本瑞翁公司製;玻璃轉移溫度135℃)作為固有雙折射為正之樹脂的液狀組成物。此液狀組成物包含環己酮作為溶劑,在液狀組成物中之降烯系樹脂的濃度為15.0重量%。A liquid composition containing a norbornene-based resin (manufactured by Ruon Co., Ltd .; glass transition temperature: 135 ° C) was prepared as a resin having a positive intrinsic birefringence. This liquid composition contains cyclohexanone as a solvent, and the concentration of the norbornene-based resin in the liquid composition is 15.0% by weight.

將延伸薄膜自輥拉出,於此延伸薄膜上塗布前述液狀組成物。之後,使經塗布之液狀組成物乾燥,於延伸薄膜上形成作為層體(B)的降烯系樹脂之層體(厚度10 μm)。藉此,獲得具備層體(A)及層體(B)的多層薄膜。所獲得之多層薄膜收捲成輥回收。The stretched film was pulled out from a roll, and the aforementioned liquid composition was coated on the stretched film. After that, the applied liquid composition was dried to form a layered body (10 μm thick) of a norbornene-based resin as a layered body (B) on the stretched film. Thereby, a multilayer film including a layered body (A) and a layered body (B) is obtained. The obtained multilayer film is rolled into a roll and recovered.

(第三工序:多層薄膜的延伸)(Third step: extension of multilayer film)

將多層薄膜自輥拉出,連續供給至拉幅延伸機。然後,利用此拉幅延伸機,對多層薄膜進行延伸。在此延伸中,延伸方向相對於多層薄膜之長邊方向所夾之延伸角度為75°,延伸溫度為140℃,延伸倍率為2.0倍。藉此,做成具備將層體(A)延伸而獲得之λ/2層與將層體(B)延伸而獲得之λ/4層的共延伸薄膜,獲得寬頻帶波長薄膜。藉由於上已述之方法評價所獲得之寬頻帶波長薄膜。The multilayer film was pulled out from the roll and continuously fed to a tenter stretcher. Then, using this tenter stretcher, a multilayer film is stretched. In this stretching, the stretching angle between the stretching direction and the long-side direction of the multilayer film is 75 °, the stretching temperature is 140 ° C, and the stretching ratio is 2.0 times. In this way, a co-extension film having a λ / 2 layer obtained by extending the layer (A) and a λ / 4 layer obtained by extending the layer (B) was prepared, and a broadband film was obtained. The obtained broadband film was evaluated by the method described above.

(圓偏光薄膜的製造)(Manufacture of circular polarizing film)

準備在長邊方向上具有吸收軸之長條狀之直線偏光薄膜。使此直線偏光薄膜與前述寬頻帶波長薄膜的長邊方向平行而貼合彼此。此貼合係使用黏合劑(日東電工公司製「CS-9621」)來進行。藉此,獲得依序具備直線偏光薄膜、λ/2層及λ/4層的圓偏光薄膜。對於所獲得之圓偏光薄膜,以於上已述之方法予以評價。A long linear polarizing film having an absorption axis in the longitudinal direction is prepared. The linearly polarizing film and the wide-band wavelength film are parallel to each other in the long-side direction. This bonding is performed using an adhesive ("CS-9621" manufactured by Nitto Denko Corporation). Thereby, a circularly polarizing film having a linearly polarizing film, a λ / 2 layer, and a λ / 4 layer in this order was obtained. The obtained circularly polarizing film was evaluated by the method described above.

[實施例2][Example 2]

在第三工序中,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為80°。In the third step, the extension angle between the extension direction and the longitudinal direction of the multilayer film is changed to 80 °.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[實施例3][Example 3]

在第三工序中,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為85°。In the third step, the extension angle between the extension direction and the longitudinal direction of the multilayer film is changed to 85 °.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[實施例4][Example 4]

準備包含聚碳酸酯樹脂(MITSUBISHI GAS CHEMICAL COMPANY, INC.製;玻璃轉移溫度137℃)作為固有雙折射為正之樹脂的液狀組成物。此液狀組成物包含環戊酮作為溶劑,在液狀組成物中之聚碳酸酯樹脂的濃度為15重量%。在第二工序中,使用此包含聚碳酸酯樹脂的液狀組成物,代替在實施例1中使用之包含降烯系樹脂的液狀組成物。A liquid composition containing a polycarbonate resin (manufactured by MITSUBISHI GAS CHEMICAL COMPANY, INC .; glass transition temperature of 137 ° C) was prepared as a resin having a positive intrinsic birefringence. This liquid composition contains cyclopentanone as a solvent, and the concentration of the polycarbonate resin in the liquid composition is 15% by weight. In the second step, this liquid composition containing a polycarbonate resin was used instead of the liquid composition containing a norbornene-based resin used in Example 1.

在第三工序中,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為85°。In the third step, the extension angle between the extension direction and the longitudinal direction of the multilayer film is changed to 85 °.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[實施例5][Example 5]

在第一工序中,使用拉幅延伸機代替輥延伸機作為用以將延伸前薄膜延伸的延伸裝置。使用拉幅延伸機的延伸並非自由單軸延伸,而係在延伸方向以外亦施加拘束力的延伸。並且,將延伸方向相對於延伸前薄膜之長邊方向所夾之延伸角度變更為10°變更。再者,將延伸前薄膜之延伸倍率變更為1.4倍。In the first step, a tenter stretching machine is used instead of a roll stretching machine as a stretching device for stretching the film before stretching. Tension using a tenter stretcher is not a free uniaxial extension, but an extension that applies a restraining force outside the extension direction. In addition, the stretching angle between the stretching direction and the longitudinal direction of the film before stretching was changed to 10 °. The stretching ratio of the film before stretching was changed to 1.4 times.

在第二工序中,使用在實施例4中準備之包含聚碳酸酯樹脂的液狀組成物,代替在實施例1中使用之包含降烯系樹脂的液狀組成物。In the second step, a liquid composition containing a polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing a norbornene-based resin used in Example 1.

在第三工序中,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為90°。In the third step, the extension angle between the extension direction and the longitudinal direction of the multilayer film is changed to 90 °.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[比較例1][Comparative Example 1]

在第二工序中,使用在實施例4中準備之包含聚碳酸酯樹脂的液狀組成物,代替在實施例1中使用之包含降烯系樹脂的液狀組成物。In the second step, a liquid composition containing a polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing a norbornene-based resin used in Example 1.

在第三工序中,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為90°。In the third step, the extension angle between the extension direction and the longitudinal direction of the multilayer film is changed to 90 °.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[比較例2][Comparative Example 2]

在第二工序中,使用在實施例4中準備之包含聚碳酸酯樹脂的液狀組成物,代替在實施例1中使用之包含降烯系樹脂的液狀組成物。In the second step, a liquid composition containing a polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing a norbornene-based resin used in Example 1.

在第三工序中,使用輥延伸機代替拉幅延伸機作為用以將多層薄膜延伸的延伸裝置。並且,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為0°。再者,將多層薄膜之延伸倍率變更為1.5倍。In the third step, a roll stretcher is used instead of the tenter stretcher as the stretcher for stretching the multilayer film. In addition, the extension angle between the extension direction and the longitudinal direction of the multilayer film was changed to 0 °. Furthermore, the stretching ratio of the multilayer film was changed to 1.5 times.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[比較例3][Comparative Example 3]

在第一工序中,將延伸前薄膜之延伸溫度變更為138°。In the first step, the stretching temperature of the film before stretching was changed to 138 °.

在第二工序中,使用在實施例4中準備之包含聚碳酸酯樹脂的液狀組成物,代替在實施例1中使用之包含降烯系樹脂的液狀組成物。In the second step, a liquid composition containing a polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing a norbornene-based resin used in Example 1.

在第三工序中,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為60°。再者,將多層薄膜之延伸倍率變更為1.5倍。In the third step, the extension angle between the extension direction and the longitudinal direction of the multilayer film is changed to 60 °. Furthermore, the stretching ratio of the multilayer film was changed to 1.5 times.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[比較例4][Comparative Example 4]

在第一工序中,將延伸前薄膜之延伸溫度變更為138°。In the first step, the stretching temperature of the film before stretching was changed to 138 °.

在第二工序中,使用在實施例4中準備之包含聚碳酸酯樹脂的液狀組成物,代替在實施例1中使用之包含降烯系樹脂的液狀組成物。In the second step, a liquid composition containing a polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing a norbornene-based resin used in Example 1.

在第三工序中,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為30°。再者,將多層薄膜之延伸倍率變更為1.5倍。In the third step, the extension angle between the extension direction and the longitudinal direction of the multilayer film is changed to 30 °. Furthermore, the stretching ratio of the multilayer film was changed to 1.5 times.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[比較例5][Comparative Example 5]

在第一工序中,使用拉幅延伸機代替輥延伸機作為用以將延伸前薄膜延伸的延伸裝置。並且,將延伸方向相對於延伸前薄膜之長邊方向所夾之延伸角度變更為10°。再者,將延伸前薄膜之延伸倍率變更為1.4倍。In the first step, a tenter stretching machine is used instead of a roll stretching machine as a stretching device for stretching the film before stretching. In addition, the stretching angle between the stretching direction and the longitudinal direction of the film before stretching was changed to 10 °. The stretching ratio of the film before stretching was changed to 1.4 times.

在第二工序中,使用在實施例4中準備之包含聚碳酸酯樹脂的液狀組成物,代替在實施例1中使用之包含降烯系樹脂的液狀組成物。In the second step, a liquid composition containing a polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing a norbornene-based resin used in Example 1.

在第三工序中,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為60°。再者,將多層薄膜之延伸倍率變更為1.5倍。In the third step, the extension angle between the extension direction and the longitudinal direction of the multilayer film is changed to 60 °. Furthermore, the stretching ratio of the multilayer film was changed to 1.5 times.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[比較例6][Comparative Example 6]

在第一工序中,使用拉幅延伸機代替輥延伸機作為用以將延伸前薄膜延伸的延伸裝置。並且,將延伸方向相對於延伸前薄膜之長邊方向所夾之延伸角度變更為10°。再者,將延伸前薄膜之延伸倍率變更為1.4倍。In the first step, a tenter stretching machine is used instead of a roll stretching machine as a stretching device for stretching the film before stretching. In addition, the stretching angle between the stretching direction and the longitudinal direction of the film before stretching was changed to 10 °. The stretching ratio of the film before stretching was changed to 1.4 times.

在第二工序中,使用在實施例4中準備之包含聚碳酸酯樹脂的液狀組成物,代替在實施例1中使用之包含降烯系樹脂的液狀組成物。In the second step, a liquid composition containing a polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing a norbornene-based resin used in Example 1.

在第三工序中,使用輥延伸機代替拉幅延伸機作為用以將多層薄膜延伸的延伸裝置。並且,將延伸方向相對於多層薄膜之長邊方向所夾之延伸角度變更為0°。再者,將多層薄膜之延伸倍率變更為1.5倍。In the third step, a roll stretcher is used instead of the tenter stretcher as the stretcher for stretching the multilayer film. In addition, the extension angle between the extension direction and the longitudinal direction of the multilayer film was changed to 0 °. Furthermore, the stretching ratio of the multilayer film was changed to 1.5 times.

除了以上事項以外,藉由與實施例1相同的操作,進行寬頻帶波長薄膜及圓偏光薄膜的製造及評價。Except for the above matters, the same operations as in Example 1 were performed to produce and evaluate a wide-band wavelength film and a circularly polarizing film.

[結果][result]

實施例及比較例的結果揭示於下述表1及表2。在下述表中,簡稱的意義係如同下述。
COP:降烯系樹脂。
PC:聚碳酸酯樹脂。
Re:面內延遲。
Rth:厚度方向的延遲。
定向角:慢軸相對於長邊方向所夾之角度。
總厚度:λ/2層與λ/4層的合計厚度。
斜:斜向。
縱:長邊方向。
The results of Examples and Comparative Examples are shown in Tables 1 and 2 below. In the following tables, the meaning of the abbreviations is as follows.
COP: norbornene-based resin.
PC: Polycarbonate resin.
Re: in-plane delay.
Rth: delay in the thickness direction.
Orientation angle: the angle between the slow axis and the long side.
Total thickness: The total thickness of λ / 2 layer and λ / 4 layer.
Oblique: oblique.
Vertical: Long side direction.

『表1』[表1.實施例的結果]
[Table 1] [Table 1. Results of Examples]

『表2』[表2.比較例的結果]
[Table 2] [Table 2. Results of Comparative Example]

100‧‧‧層體(A)100‧‧‧ layered body (A)

200‧‧‧多層薄膜 200‧‧‧multi-layer film

210‧‧‧層體(B) 210‧‧‧Layer (B)

300‧‧‧寬頻帶波長薄膜 300‧‧‧ Broadband Wavelength Film

〈圖1〉圖1係繪示在本發明之一實施型態相關之寬頻帶波長薄膜的製造方法之第一工序中準備之作為樹脂薄膜之層體(A)的立體示意圖。<Fig. 1> Fig. 1 is a schematic perspective view showing a layered body (A) prepared as a resin film in a first step of a method for manufacturing a wide-band wavelength film according to an embodiment of the present invention.

〈圖2〉圖2係繪示在本發明之一實施型態相關之寬頻帶波長薄膜的製造方法之第二工序中獲得之多層薄膜的立體示意圖。<FIG. 2> FIG. 2 is a schematic perspective view of a multilayer film obtained in a second step of a method for manufacturing a wideband wavelength film according to an embodiment of the present invention.

〈圖3〉圖3係繪示在本發明之一實施型態相關之寬頻帶波長薄膜的製造方法之第三工序中獲得之寬頻帶波長薄膜的立體示意圖。<FIG. 3> FIG. 3 is a schematic perspective view showing a wideband wavelength film obtained in a third step of a method for manufacturing a wideband wavelength film according to an embodiment of the present invention.

Claims (10)

一種寬頻帶波長薄膜的製造方法,其依序包含:第一工序,準備作為於面內具有慢軸之樹脂薄膜之層體(A);第二工序,於前述層體(A)上形成固有雙折射為正之樹脂之層體(B),獲得多層薄膜;與第三工序,將前述多層薄膜沿相對於前述層體(A)之慢軸既不垂直亦不平行的方向延伸,獲得具備λ/2層及λ/4層之長條狀之寬頻帶波長薄膜;其中前述寬頻帶波長薄膜的前述λ/2層及前述λ/4層滿足下述式(1):θ(λ/4)=[45°+2×θ(λ/2)]±5°   (1)(在前述式(1)中,θ(λ/2)表示前述λ/2層之慢軸相對於前述寬頻帶波長薄膜之長邊方向所夾之角度,θ(λ/4)表示前述λ/4層之慢軸相對於前述寬頻帶波長薄膜之長邊方向所夾之角度)。A method for manufacturing a wide-band wavelength thin film, which includes: a first step of preparing a layered body (A) as a resin film having a slow axis in a plane; and a second step of forming an inherent layer on the aforementioned layered body (A) A layer (B) of a resin having a positive birefringence to obtain a multilayer film; and a third step, extending the foregoing multilayer film in a direction that is neither perpendicular nor parallel to the slow axis of the layer (A) to obtain a film having λ / 2-layer and λ / 4-layer strip-shaped wide-band wavelength films; wherein the λ / 2 layer and the λ / 4 layer of the wide-band wavelength film satisfy the following formula (1): θ (λ / 4) = [45 ° + 2 × θ (λ / 2)] ± 5 ° (1) (In the aforementioned formula (1), θ (λ / 2) indicates that the slow axis of the aforementioned λ / 2 layer is relative to the aforementioned broadband film Θ (λ / 4) represents the angle between the slow axis of the aforementioned λ / 4 layer and the longitudinal direction of the aforementioned broadband film. 如請求項1所述之寬頻帶波長薄膜的製造方法,其中在前述第一工序中準備的前述層體(A)係具有相對於該層體(A)之長邊方向不垂直之慢軸的長條狀之樹脂薄膜。The method for manufacturing a wide-band wavelength thin film according to claim 1, wherein the layer body (A) prepared in the first step has a slow axis that is not perpendicular to the long side direction of the layer body (A). A long resin film. 如請求項1所述之寬頻帶波長薄膜的製造方法,其中前述第三工序包含:將前述多層薄膜沿相對於該多層薄膜之長邊方向夾45°以上之角度之方向延伸一事。The method for manufacturing a wide-band wavelength film according to claim 1, wherein the third step includes extending the multilayer film in a direction that is at an angle of 45 ° or more with respect to the long-side direction of the multilayer film. 如請求項1所述之寬頻帶波長薄膜的製造方法,其中前述角度θ(λ/2)處於20°±10°之範圍。The method for manufacturing a wide-band wavelength thin film according to claim 1, wherein the aforementioned angle θ (λ / 2) is in a range of 20 ° ± 10 °. 如請求項1所述之寬頻帶波長薄膜的製造方法,其中前述角度θ(λ/4)處於85°±20°之範圍。The method for manufacturing a wide-band wavelength film according to claim 1, wherein the aforementioned angle θ (λ / 4) is in a range of 85 ° ± 20 °. 如請求項1所述之寬頻帶波長薄膜的製造方法,其中前述λ/2層係將前述層體(A)延伸而獲得之層體。The method for manufacturing a wide-band wavelength thin film according to claim 1, wherein the λ / 2 layer is a layer body obtained by extending the layer body (A). 如請求項1所述之寬頻帶波長薄膜的製造方法,其中前述λ/4層係將前述層體(B)延伸而獲得之層體。The method for manufacturing a wide-band wavelength thin film according to claim 1, wherein the λ / 4 layer is a layer body obtained by extending the layer body (B). 一種圓偏光薄膜的製造方法,其包含:以如請求項1至7之任一項所述之製造方法製造寬頻帶波長薄膜的工序,以及將前述寬頻帶波長薄膜與長條狀之直線偏光薄膜貼合的工序。A method for manufacturing a circularly polarizing film, comprising: a step of manufacturing a wide-band wavelength film by the manufacturing method according to any one of claims 1 to 7; Lamination process. 如請求項8所述之圓偏光薄膜的製造方法,其中前述直線偏光薄膜在該直線偏光薄膜之長邊方向上具有吸收軸。The method of manufacturing a circularly polarizing film according to claim 8, wherein the linearly polarizing film has an absorption axis in a longitudinal direction of the linearly polarizing film. 一種長條狀之寬頻帶波長薄膜,其係共延伸薄膜,所述共延伸薄膜具備:λ/2層,具有相對於前述寬頻帶波長薄膜之長邊方向夾20°±10°之角度之慢軸,與λ/4層,具有相對於前述寬頻帶波長薄膜之長邊方向夾85°±20°之角度之慢軸。A strip-shaped wide-band wavelength film is a co-extended film. The co-extended film includes: λ / 2 layers, and has a slowness of an angle of 20 ° ± 10 ° with respect to the long-side direction of the aforementioned wide-band wavelength film. The axis, and the λ / 4 layer, has a slow axis at an angle of 85 ° ± 20 ° with respect to the long-side direction of the aforementioned broadband film.
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