WO2019208508A1 - Broadband wavelength film, production method for same, and production method for circularly polarizing film - Google Patents

Broadband wavelength film, production method for same, and production method for circularly polarizing film Download PDF

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Publication number
WO2019208508A1
WO2019208508A1 PCT/JP2019/017053 JP2019017053W WO2019208508A1 WO 2019208508 A1 WO2019208508 A1 WO 2019208508A1 JP 2019017053 W JP2019017053 W JP 2019017053W WO 2019208508 A1 WO2019208508 A1 WO 2019208508A1
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WO
WIPO (PCT)
Prior art keywords
layer
film
stretching
broadband wavelength
resin
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PCT/JP2019/017053
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French (fr)
Japanese (ja)
Inventor
次郎 石原
和弘 大里
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日本ゼオン株式会社
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Publication date
Application filed by 日本ゼオン株式会社 filed Critical 日本ゼオン株式会社
Priority to KR1020207029443A priority Critical patent/KR20210004981A/en
Priority to JP2020516348A priority patent/JP7413996B2/en
Priority to CN201980025874.3A priority patent/CN111989599B/en
Publication of WO2019208508A1 publication Critical patent/WO2019208508A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/04Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
    • B29C55/045Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique in a direction which is not parallel or transverse to the direction of feed, e.g. oblique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/10Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements

Definitions

  • the present invention relates to a broadband wavelength film, a method for producing the same, and a method for producing a circularly polarizing film.
  • a film including a combination of a ⁇ / 2 plate and a ⁇ / 4 plate is known.
  • a broadband wavelength film includes a step of stretching a film to obtain a ⁇ / 2 plate, a step of stretching another film to obtain a ⁇ / 4 plate, and the ⁇ / 2 plate and ⁇ / plate. It is common to manufacture by the manufacturing method including the process of bonding 4 plates and obtaining a broadband wavelength film.
  • a technique for obtaining a circularly polarizing film by combining the broadband wavelength film with a linearly polarizing film as a film that can function as a linearly polarizing plate is known.
  • a long linearly polarizing film has an absorption axis in the longitudinal direction or the width direction.
  • the slow axis of the ⁇ / 2 plate is required to be in an oblique direction that is neither parallel nor perpendicular to the longitudinal direction. .
  • ⁇ ( ⁇ / 2) represents the angle formed by the slow axis of the ⁇ / 2 layer with respect to the longitudinal direction of the broadband wavelength film
  • ⁇ ( ⁇ / 4) represents an angle formed by the slow axis of the ⁇ / 4 layer with respect to the longitudinal direction of the broadband wavelength film.
  • a method for producing a circularly polarizing film comprising: bonding the broadband wavelength film and a long linearly polarizing film.
  • the present invention it is possible to provide a broadband wavelength film that can be efficiently manufactured with a small number of steps and a method for manufacturing the same; and a method for manufacturing a circularly polarizing film including the method for manufacturing the broadband wavelength film.
  • FIG. 1 is a perspective view schematically showing a layer (A) as a resin film prepared in the first step of the method for producing a broadband wavelength film according to one embodiment of the present invention.
  • FIG. 2 is a perspective view schematically showing a multilayer film obtained in the second step of the method for producing a broadband wavelength film according to one embodiment of the present invention.
  • FIG. 3 is a perspective view schematically showing a broadband wavelength film obtained in the third step of the method for manufacturing a broadband wavelength film according to an embodiment of the present invention.
  • the “long” film means a film having a length of 5 times or more, preferably 10 times or more, and specifically a roll.
  • the upper limit of the film length is not particularly limited, and can be, for example, 100,000 times or less with respect to the width.
  • the slow axis of the film or layer represents the slow axis in the plane of the film or layer.
  • the orientation angle of the film or layer represents the angle formed by the slow axis of the film or layer with respect to the longitudinal direction of the film or layer.
  • the angle formed by the optical axis (slow axis, transmission axis, absorption axis, etc.) of each layer in a member having a plurality of layers is the angle when the layer is viewed from the thickness direction unless otherwise specified. Represents.
  • the direction and geometric direction (the longitudinal direction and width of the film) of the optical axis (slow axis, transmission axis, absorption axis, etc.) in the plane of a certain product broadband wavelength film, circularly polarizing film, etc.
  • the angle relationship of the direction is defined as positive in one direction and negative in the other direction, and the positive and negative directions are defined in common in the components in the product.
  • the angle formed by the slow axis of the ⁇ / 2 layer with respect to the longitudinal direction of the broadband wavelength film is 20 °
  • the retardation of the ⁇ / 4 layer with respect to the longitudinal direction of the broadband wavelength film is “An angle formed by the phase axes is 85 °”
  • the slow axis of the ⁇ / 2 layer is shifted 20 ° clockwise from the longitudinal direction of the broadband wavelength film
  • the slow phase of the ⁇ / 4 layer The axis is shifted by 85 ° clockwise from the longitudinal direction of the broadband wavelength film.
  • the slow axis of the ⁇ / 2 layer is shifted 20 ° counterclockwise from the longitudinal direction of the broadband wavelength film, and the retardation of the ⁇ / 4 layer is The phase axis is shifted by 85 ° counterclockwise from the longitudinal direction of the broadband wavelength film.
  • the oblique direction of a long film refers to the in-plane direction of the film, which is neither parallel nor perpendicular to the longitudinal direction of the film.
  • the front direction of a film means the normal direction of the main surface of the film, specifically, the direction of the polar angle 0 ° and the azimuth angle 0 ° of the main surface. Point to.
  • the inclination direction of a film means a direction that is neither parallel nor perpendicular to the main surface of the film, and specifically, the polar angle of the main surface is larger than 0 ° and 90 °. Point in a direction smaller than °.
  • a material having a positive intrinsic birefringence means a material in which the refractive index in the stretching direction is larger than the refractive index in the direction perpendicular thereto unless otherwise specified.
  • a material having a negative intrinsic birefringence means a material having a refractive index in the stretching direction that is smaller than a refractive index in a direction perpendicular thereto unless otherwise specified.
  • the value of intrinsic birefringence can be calculated from the dielectric constant distribution.
  • (meth) acryl includes “acryl”, “methacryl”, and combinations thereof.
  • the NZ coefficient of the layer is a value represented by (nx ⁇ nz) / (nx ⁇ ny) unless otherwise specified.
  • nx represents a refractive index in a direction (in-plane direction) perpendicular to the thickness direction of the layer and giving the maximum refractive index.
  • ny represents the refractive index in the in-plane direction of the layer and perpendicular to the nx direction.
  • nz represents the refractive index in the thickness direction of the layer.
  • d represents the thickness of the layer. The measurement wavelength is 590 nm unless otherwise specified.
  • FIG. 1 is a perspective view schematically showing a layer (A) 100 as a resin film prepared in the first step of the method for producing a broadband wavelength film according to one embodiment of the present invention.
  • FIG. 2 is a perspective view schematically showing a multilayer film 200 obtained in the second step of the method for producing a broadband wavelength film according to an embodiment of the present invention.
  • FIG. 3 is a perspective view schematically showing a broadband wavelength film 300 obtained in the third step of the method for manufacturing a broadband wavelength film according to an embodiment of the present invention.
  • the method for manufacturing the broadband wavelength film 300 includes: (1) As shown in FIG. 1, a first step of preparing a layer (A) 100 as a resin film having a slow axis A 100 in- plane; (2) a second step of forming a resin layer (B) 210 having a positive intrinsic birefringence on the layer (A) 100 to obtain a multilayer film 200 shown in FIG. 2; (3) a third step of stretching the multilayer film 200 to obtain the long broadband wavelength film 300 shown in FIG. 3; Are included in this order.
  • the layer (A) 100 By stretching in the third step, co-stretching for stretching the layer (A) 100 and the layer (B) 210 at the same time is performed. Therefore, as shown in FIG. 3, the layer (A) 100, the direction of adjustment of the slow axis A 100, and the adjustment of the optical properties is performed. On the other hand, the slow axis A 210 appears in the layer (B) 210, the optical characteristics are exhibited.
  • the stretched layer (A) 100 functions as one of the ⁇ / 2 layer and the ⁇ / 4 layer
  • the stretched layer (B) 210 functions as the other of the ⁇ / 2 layer and the ⁇ / 4 layer.
  • the broadband wavelength film 300 having the ⁇ / 2 layer and the ⁇ / 4 layer can be obtained by the above manufacturing method.
  • FIG. 3 shows an example in which the stretched layer (A) 100 functions as a ⁇ / 2 layer and the stretched layer (B) 210 functions as a ⁇ / 4 layer. It is not limited to examples.
  • Equation (1) shows that ⁇ ( ⁇ / 4) is a range where “ ⁇ 45 ° + 2 ⁇ ⁇ ( ⁇ / 2) ⁇ ⁇ 5 °” or more and “ ⁇ 45 ° + 2 ⁇ ⁇ ( ⁇ / 2) ⁇ + 5 °” or less. It means that there is.
  • ⁇ ( ⁇ / 2) represents an angle formed by the slow axis A 100 of the ⁇ / 2 layer with respect to the longitudinal direction A 300 of the broadband wavelength film 300.
  • ⁇ ( ⁇ / 4) represents an angle formed by the slow axis A 210 of the ⁇ / 4 layer with respect to the longitudinal direction A 300 of the broadband wavelength film 300.
  • the broadband wavelength film 300 can transmit light that passes through the film in a wide wavelength range to approximately 1 ⁇ 4 wavelength of the wavelength of the light. It can function as a broadband wavelength film capable of providing in-plane retardation.
  • the longitudinal A 300 of the broadband wave film 300, lambda / 4 layers of longitudinal (not shown), and, lambda / 2 layer in the longitudinal direction (not shown) is consistent. Therefore, the angle ⁇ ( ⁇ / 2) represents the orientation angle formed by the slow axis A 100 of the ⁇ / 2 layer with respect to the longitudinal direction of the ⁇ / 2 layer. ) ". Further, the angle ⁇ ( ⁇ / 4) represents the orientation angle formed by the slow axis A 210 of the ⁇ / 4 layer with respect to the longitudinal direction of the ⁇ / 4 layer. ) ".
  • the resin having a positive intrinsic birefringence usually contains a polymer having a positive intrinsic birefringence.
  • polymers having a positive intrinsic birefringence include polyolefins such as polyethylene and polypropylene; polyesters such as polyethylene terephthalate and polybutylene terephthalate; polyarylene sulfides such as polyphenylene sulfide; polyvinyl alcohol; polycarbonate; polyarylate; Polysulfone; Polysulfone; Polyallyl sulfone; Polyvinyl chloride; Cyclic olefin polymer such as norbornene polymer; Rod-like liquid crystal polymer.
  • polymers may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
  • the polymer may be a homopolymer or a copolymer.
  • a polycarbonate polymer is preferable because it is excellent in expression of retardation and stretchability at low temperature.
  • a cyclic olefin polymer is preferable because of excellent mechanical properties, heat resistance, transparency, low moisture absorption, dimensional stability, and light weight.
  • the proportion of the polymer in the resin contained in the layer (A) is preferably 50% by weight to 100% by weight, more preferably 70% by weight to 100% by weight, and particularly preferably 90% by weight to 100% by weight.
  • the layer (A) and the broadband wavelength film can obtain sufficient heat resistance and transparency.
  • the resin contained in the layer (A) may further contain any component other than the polymer in combination with the polymer.
  • Optional components include, for example, colorants such as pigments and dyes; plasticizers; fluorescent brighteners; dispersants; thermal stabilizers; light stabilizers; ultraviolet absorbers; antistatic agents; Examples include activators. These components may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
  • the glass transition temperature TgA of the resin contained in the layer (A) is preferably 100 ° C. or higher, more preferably 110 ° C. or higher, particularly preferably 120 ° C. or higher, preferably 190 ° C. or lower, more preferably 180 ° C. or lower, Especially preferably, it is 170 degrees C or less.
  • the layer ( ⁇ / 2 layer or ⁇ / 4 layer) obtained by stretching the layer (A) in a high temperature environment Durability can be increased.
  • the stretching treatment can be easily performed.
  • the direction of the slow axis of the layer (A) prepared in the first step can be arbitrarily set within a range where a desired broadband wavelength film can be obtained.
  • the slow axis of the layer (A) is usually stretched by stretching the multilayer film in the third step. It changes to approach the direction.
  • the slow axis of the layer (A) is usually determined by stretching the multilayer film in the third step. It changes so that it may approach the direction perpendicular
  • the slow axis of the layer (A) prepared in the first step is preferably not perpendicular to the longitudinal direction of the layer (A), and may be parallel to or close to the longitudinal direction of the layer (A). More preferred. Therefore, the orientation angle formed by the slow axis of the layer (A) with respect to the longitudinal direction of the layer (A) is preferably greater than ⁇ 87 °, more preferably ⁇ 45 ° or more, and further preferably ⁇ 30 ° or more. In particular, it is ⁇ 15 ° or more, preferably less than 87 °, more preferably 45 ° or less, still more preferably 30 ° or less, and particularly preferably 15 ° or less. When the layer (A) having such a slow axis is used, a broadband wavelength film having preferable optical characteristics can be easily obtained.
  • the in-plane retardation of the layer (A) is preferably 200 nm or more, more preferably 250 nm or more, and particularly preferably 300 nm or more.
  • the thickness is preferably 500 nm or less, more preferably 450 nm or less, and particularly preferably 400 nm or less.
  • the NZ coefficient of the layer (A) is preferably 1.00 or more, preferably 1.20 or less, more preferably 1.15 or less, and particularly preferably 1.10 or less.
  • the thickness of the layer (A) prepared in the first step can be arbitrarily set within a range where a desired broadband wavelength film can be obtained.
  • the specific thickness of the layer (A) is preferably 20 ⁇ m or more, more preferably 25 ⁇ m or more, particularly preferably 30 ⁇ m or more, preferably 100 ⁇ m or less, more preferably 95 ⁇ m or less, and particularly preferably 90 ⁇ m or less.
  • a ⁇ / 2 layer or a ⁇ / 4 layer having desired optical properties can be easily obtained by stretching in the third step.
  • the layer (A) can be obtained by a production method including drawing an appropriate resin film and developing a slow axis in the resin film.
  • the resin film before being subjected to the stretching treatment may be referred to as “film before stretching”, and the resin film obtained after stretching may be referred to as “stretched film”.
  • the pre-stretch film After preparing the pre-stretch film, the pre-stretch film can be stretched to obtain a layer (A) as a stretched film.
  • the slow axis of the layer (A) is usually expressed by stretching the film before stretching. Therefore, the stretching direction of the film before stretching is preferably set according to the direction of the slow axis of the layer (A).
  • the stretch direction of the pre-stretch film is set in a direction parallel to the slow axis of the layer (A) to be prepared in the first step. It is preferable to do.
  • the stretching direction of the film before stretching is the direction perpendicular to the slow axis of the layer (A) to be prepared in the first step. It is preferable to set to.
  • the stretching direction of the film before stretching is preferably not perpendicular to the longitudinal direction of the film before stretching. Therefore, it is preferable that the extending
  • a stretched film obtained by such a production method including stretching in the longitudinal direction or oblique direction as the layer (A) a broadband wavelength film having preferable optical properties can be easily obtained.
  • the stretching temperature of the film before stretching is preferably TgA or higher, more preferably “TgA + 2 ° C.” or higher, particularly preferably “TgA + 5 ° C.” or higher, preferably “TgA + 40 ° C.” or lower, more preferably “TgA + 35 ° C.” or lower, Especially preferably, it is “TgA + 30 ° C.” or less.
  • TgA refers to the glass transition temperature of the resin contained in the layer (A).
  • the stretching in the first step may be performed as free uniaxial stretching.
  • Free uniaxial stretching refers to stretching in a certain direction and not applying a restraining force in a direction other than the direction in which the film is stretched.
  • free uniaxial stretching in the longitudinal direction of the film before stretching refers to stretching in the longitudinal direction performed without restraining the end of the film before stretching in the width direction.
  • the above-described stretching can usually be performed using an appropriate stretching machine such as a roll stretching machine or a tenter stretching machine while continuously transporting the film before stretching in the longitudinal direction.
  • an appropriate stretching machine such as a roll stretching machine or a tenter stretching machine while continuously transporting the film before stretching in the longitudinal direction.
  • a roll stretching machine With a roll stretching machine, free uniaxial stretching can be easily performed.
  • these stretching machines for example, the one described in Patent Document 1 can be used.
  • the method for producing a broadband wavelength film may include a step of forming a thin film layer on the layer (A), if necessary, after preparing the layer (A) in the first step.
  • the thin film layer functions as an easy adhesion layer, and the binding force between the layer (A) and the layer (B) can be increased.
  • a thin film layer has solvent resistance.
  • Such a thin film layer is usually formed of a resin.
  • Examples of the material for the thin film layer include acrylic resin, urethane resin, acrylic urethane resin, ester resin, and ethyleneimine resin.
  • the acrylic resin is a resin containing an acrylic polymer.
  • the urethane resin is a resin containing polyurethane.
  • a polymer such as an acrylic polymer and polyurethane usually has a high binding force for a wide variety of resins, so that the binding force between the layer (A) and the layer (B) can be increased.
  • these polymers may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
  • Resin as a material of the thin film layer is combined with a polymer, heat stabilizer, weather stabilizer, leveling agent, antistatic agent, slip agent, antiblocking agent, antifogging agent, lubricant, dye, pigment, natural oil, Arbitrary components such as synthetic oil, wax, and particles may be included.
  • Arbitrary components may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
  • the glass transition temperature of the resin as the material of the thin film layer is higher than the glass transition temperature TgA of the resin contained in the layer (A) and the glass transition temperature TgB of the resin having a positive intrinsic birefringence contained in the layer (B). Preferably it is low.
  • the difference between the glass transition temperature of the resin as the material of the thin film layer and the lower one of the glass transition temperatures TgA and TgB is preferably 5 ° C. or higher, more preferably 10 ° C. or higher, and particularly preferably 20 ° C. or higher. preferable.
  • the thin film layer in a broadband wavelength film can have optical isotropy. Therefore, it is possible to easily adjust the optical characteristics of the broadband wavelength film.
  • the thin film layer can be formed, for example, by a method including coating a coating liquid containing a resin as a material for the thin film layer and a solvent on the layer (A).
  • a solvent water or an organic solvent may be used.
  • an organic solvent the thing similar to the solvent which can be used for formation of the layer (B) mentioned later is mentioned, for example.
  • a solvent may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
  • the coating liquid may contain a crosslinking agent.
  • a crosslinking agent By using a crosslinking agent, the mechanical strength of the thin film layer can be increased, and the binding property of the thin film layer to the layer (A) and the layer (B) can be increased.
  • a crosslinking agent an epoxy compound, an amino compound, an isocyanate compound, a carbodiimide compound, an oxazoline compound, etc. can be used, for example. Moreover, these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
  • Examples of the coating method of the coating liquid include the same methods as the coating method that can be used for forming the layer (B) described later.
  • a thin film layer can be formed by applying a coating solution on the layer (A).
  • This thin film layer may be subjected to a curing treatment such as drying and crosslinking as necessary.
  • a curing treatment such as drying and crosslinking as necessary.
  • the drying method include heat drying using an oven.
  • crosslinking method methods, such as heat processing, irradiation processing of active energy rays, such as an ultraviolet-ray, are mentioned, for example.
  • Second step In the first step, a layer (A) is prepared, and after forming a thin film layer as necessary, a second step of obtaining a multilayer film by forming a resin layer (B) having a positive intrinsic birefringence. Do. In the second step, the layer (B) is formed directly on the layer (A) or indirectly via an arbitrary layer such as a thin film layer. Here, “directly” means that there is no arbitrary layer between the layer (A) and the layer (B).
  • any resin can be selected and used from the range of the resins having a positive intrinsic birefringence described as the material for the layer (A) in the first step. .
  • the resin contained in the layer (B) and the resin contained in the layer (A) may be the same or different.
  • the glass transition temperature TgB of the resin having a positive intrinsic birefringence contained in the layer (B) is preferably 100 ° C. or higher, more preferably 110 ° C. or higher, particularly preferably 120 ° C. or higher, preferably 190 ° C. or lower, more Preferably it is 180 degrees C or less, Most preferably, it is 170 degrees C or less.
  • the layer ( ⁇ / 2 layer or ⁇ / 4 layer) obtained by stretching the layer (B) in a high temperature environment Durability can be increased.
  • the glass transition temperature of the resin contained in the layer (B) is not more than the upper limit of the above range, the stretching treatment can be easily performed.
  • the glass transition temperature TgA of the resin contained in the layer (A) and the layer (B) is preferably close.
  • of the difference between the glass transition temperature TgA and the glass transition temperature TgB is preferably 20 ° C. or less, more preferably 15 ° C. or less, and particularly preferably 10 ° C. or less.
  • the layer (B) may have in-plane retardation and a slow axis.
  • the in-plane retardation and the slow axis direction of the layer (B) are adjusted by stretching in the third step.
  • the setting of the stretching conditions for performing such adjustment tends to be complicated. Therefore, from the viewpoint of easily obtaining the desired optical characteristics and slow axis direction in the layer (B) after stretching in the third step, the layer (B) formed in the second step has in-plane retardation and slow phase. It is preferable that the in-plane retardation is small even if it does not have an axis.
  • the in-plane retardation of the layer (B) is preferably 0 nm to 20 nm, more preferably 0 nm to 15 nm, and particularly preferably 0 nm to 10 nm.
  • the thickness of the layer (B) formed in the second step can be arbitrarily set within a range where a desired broadband wavelength film can be obtained.
  • the specific thickness of the layer (B) is preferably 3 ⁇ m or more, more preferably 4 ⁇ m or more, particularly preferably 5 ⁇ m or more, preferably 30 ⁇ m or less, more preferably 25 ⁇ m or less, and particularly preferably 20 ⁇ m or less.
  • a ⁇ / 2 layer or ⁇ / 4 layer having desired optical properties can be easily obtained by stretching.
  • a layer (B) There is no special restriction
  • formation methods such as a coating method, an extrusion method, and the bonding method, can be used.
  • the second step includes coating a composition containing a resin having a positive intrinsic birefringence on the layer (A).
  • the composition is usually a liquid composition containing a solvent in combination with a resin having a positive intrinsic birefringence.
  • the solvent examples include methyl acetate, ethyl acetate, acetone, methyl ethyl ketone, 3-methyl-2-butanone, methyl isobutyl ketone, tetrahydrofuran, cyclopentyl methyl ether, acetylacetone, cyclohexanone, 2-methylcyclohexanone, 1,3-dioxolane, 1 , 4-dioxane, 2-pentanone, N, N-dimethylformamide and the like.
  • a solvent may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
  • the solvent may cause a phenomenon such as dissolution and orientation relaxation in the layer (A).
  • the coating thickness of the liquid composition is thin, and the coating is dried quickly after coating. The degree of this phenomenon is negligibly small.
  • Examples of the coating method of the composition include curtain coating method, extrusion coating method, roll coating method, spin coating method, dip coating method, bar coating method, spray coating method, slide coating method, print coating method, and gravure.
  • Examples of the method include a coating method, a die coating method, a gap coating method, and a dipping method.
  • the second step includes extruding a resin having a positive intrinsic birefringence on the layer (A).
  • the extrusion of the resin is usually performed in a state where the resin is melted.
  • resin is normally extruded to a film form using die
  • a resin (B) having a positive intrinsic birefringence may be formed on the layer (A) by adhering the extruded resin having a positive intrinsic birefringence to the layer (A) or the thin film layer. it can.
  • the second step usually includes cooling and curing a resin having a positive intrinsic birefringence that has been extruded and adhered to the layer (A).
  • the second step includes bonding a film of a resin having a positive intrinsic birefringence to the layer (A).
  • a method for producing a resin film having a positive intrinsic birefringence include melt molding methods such as an extrusion molding method, an inflation molding method, and a press molding method; and a solution casting method.
  • the thickness of the layer (B) itself can be made thinner than in the extrusion method. Therefore, from the viewpoint of obtaining a thin broadband wavelength film with a small number of steps, it is preferable to form the layer (B) by a coating method.
  • the third step of stretching the multilayer film to obtain a long broadband wavelength film is performed.
  • the direction of the slow axis of the layer (A) is adjusted, and the optical characteristics of the layer (A) are adjusted to obtain one of the ⁇ / 2 layer and the ⁇ / 4 layer.
  • the slow axis appears in the layer (B), and the optical characteristics appear in the layer (B), and the other of the ⁇ / 2 layer and the ⁇ / 4 layer is obtained.
  • the stretching in the third step is performed in a direction that is neither perpendicular nor parallel to the slow axis of the layer (A) contained in the multilayer film.
  • retardation can be expressed in the layer (B), and at the same time, the slow axis of the layer (A) can be controlled in an arbitrary direction to obtain the angular relationship of the formula (1). .
  • a slow axis usually appears in a direction parallel to the stretching direction due to stretching in the third step. Accordingly, the stretching direction in the third step is delayed in the desired direction by the change in the direction of the slow axis in the layer (A) and the development of the slow axis in the layer (B). It is preferable to set so that ⁇ / 2 layers and ⁇ / 4 layers having axes are obtained.
  • the specific angle size (absolute value of the angle) formed by the stretching direction of the multilayer film in the third step and the slow axis of the layer (A) is preferably 50 ° or more, more preferably 60 ° or more.
  • the angle is particularly preferably 70 ° or more, preferably 86 ° or less, particularly preferably 85 ° or less.
  • the third step preferably includes stretching the multilayer film in a stretching direction that forms an angle of 45 ° or more with respect to the longitudinal direction of the multilayer film. More specifically, the angle formed by the stretching direction in the third step with respect to the longitudinal direction of the multilayer film is preferably 45 ° or more, more preferably 60 ° or more, particularly preferably 70 ° or more, preferably It is 135 ° or less, more preferably 110 ° or less, and particularly preferably 100 ° or less.
  • the multilayer film is stretched in such a stretching direction, the slow axis directions of the ⁇ / 2 layer and the ⁇ / 4 layer can be easily controlled.
  • the draw ratio in the third step is preferably 1.1 times or more, more preferably 1.15 times or more, particularly preferably 1.2 times or more, preferably 3.0 times or less, more preferably 2.5 times. 2 times or less, particularly preferably 2.2 times or less.
  • the draw ratio in the third step is not less than the lower limit of the above range, the generation of wrinkles can be suppressed.
  • the draw ratio in the third step is less than or equal to the upper limit of the above range, the direction of the slow axis of the ⁇ / 2 layer and the ⁇ / 4 layer can be easily controlled.
  • the stretching temperature is preferably TgB-20 ° C or higher, more preferably TgB-10 ° C or higher, particularly preferably TgB-5 ° C or higher, preferably TgB + 30 ° C or lower, more preferably TgB + 25 ° C or lower, particularly preferably. Is a temperature of TgB + 20 ° C. or lower.
  • the stretching in the third step described above can be performed using an arbitrary stretching machine, for example, a tenter stretching machine or a roll stretching machine. Stretching using these stretching machines is preferably performed while continuously transporting a long multilayer film in the longitudinal direction.
  • the above-described method for producing a broadband wavelength film may further include an optional step in combination with the above-described steps.
  • the method for producing a broadband wavelength film may include a step of providing a protective layer on the surface of the broadband wavelength film.
  • surface treatment such as corona treatment and plasma treatment is applied to one or more surfaces of the layer (A), the layer (B), and the thin film layer at an arbitrary time.
  • the process to apply may be included. Therefore, for example, after the surface treatment is performed on the surface of the layer (A), the layer (B) or the thin film layer may be formed on the treated surface. Further, for example, after the surface treatment is performed on the surface of the thin film layer, the layer (B) may be formed on the treated surface. By performing the surface treatment, it is possible to enhance the binding property between the layers on the surface-treated surface.
  • any of the first to fourth steps and the optional step described above can be performed while continuously transporting films such as the layer (A), the multilayer film, and the broadband wavelength film.
  • the conveyance direction of such a file conveyance is usually the longitudinal direction of the film. Therefore, in the case of the said conveyance, the longitudinal direction and the width direction of a film usually correspond to MD direction (Machine Direction) and TD direction (Transverse Direction) of conveyance.
  • a co-stretched film having a ⁇ / 2 layer and a ⁇ / 4 layer can be obtained.
  • the ⁇ / 2 layer and ⁇ / 4 layer of this co-stretched film satisfy the above formula (1).
  • the combination of the ⁇ / 2 layer and the ⁇ / 4 layer satisfying the relationship represented by the formula (1) is such that an in-plane letter having a wavelength that is approximately 1 ⁇ 4 wavelength of the light transmitted through the film in a wide wavelength range. It can function as a broadband wavelength film capable of providing a foundation (see JP 2007-004120 A).
  • a broadband wavelength film can be obtained as a co-stretched film having a ⁇ / 2 layer and a ⁇ / 4 layer.
  • the ⁇ / 2 layer and the ⁇ / 4 layer preferably satisfy Expression (2), and more preferably satisfy Expression (3).
  • Formula (2) is a range in which ⁇ ( ⁇ / 4) is “ ⁇ + 45 ° + 2 ⁇ ⁇ ( ⁇ / 2) ⁇ ⁇ 4 °” or more and “ ⁇ + 45 ° + 2 ⁇ ⁇ ( ⁇ / 2) ⁇ + 4 °” or less. It means that there is.
  • the stretching of the layer (A) and the layer (B) is not performed separately as in the prior art, but is performed together in the third step. Therefore, since the number of stretching processes can be reduced as compared with the prior art, the number of steps required for producing a broadband wavelength film can be reduced, and thus efficient production can be realized. Further, in the above production method for obtaining a broadband wavelength film by co-stretching the layer (A) and the layer (B) by stretching a multilayer film, both the ⁇ / 2 layer and the ⁇ / 4 layer are produced after the production. As in the conventional manufacturing method of bonding, there is no shift in the slow axis direction due to bonding.
  • the ⁇ / 2 layer is a layer having an in-plane retardation of usually 220 nm or more and usually 300 nm or less at a measurement wavelength of 590 nm.
  • a broadband wavelength film can be realized by combining the ⁇ / 2 layer and the ⁇ / 4 layer.
  • the in-plane retardation of the ⁇ / 2 layer at a measurement wavelength of 590 nm is preferably 230 nm or more, more preferably 240 nm or more, preferably It is 280 nm or less, more preferably 270 nm or less.
  • the retardation in the thickness direction of the ⁇ / 2 layer at a measurement wavelength of 590 nm is preferably 130 nm or more, more preferably 140 nm or more, particularly preferably 150 nm or more, preferably 300 nm or less, more preferably 280 nm or less, particularly preferably 270 nm. It is as follows. When the retardation in the thickness direction of the ⁇ / 2 layer is in the above range, it is possible to obtain a circularly polarizing film particularly excellent in the function of suppressing coloring in the tilt direction.
  • the NZ coefficient of the ⁇ / 2 layer is preferably 1.0 or more, more preferably 1.05 or more, particularly preferably 1.10 or more, preferably 1.6 or less, more preferably 1.55 or less, particularly Preferably it is 1.5 or less.
  • the NZ coefficient of the ⁇ / 2 layer is in the above range, it is possible to obtain a circularly polarizing film particularly excellent in the function of suppressing coloring in the tilt direction. Further, the ⁇ / 2 layer having such an NZ coefficient can be easily manufactured.
  • the orientation angle ⁇ ( ⁇ / 2) of the ⁇ / 2 layer is preferably in the range of 20 ° ⁇ 10 ° (ie, in the range of 10 ° to 30 °), and in the range of 20 ° ⁇ 8 ° (ie, 12 °). More preferably, it is in the range of 20 ° to 28 °, and particularly preferably in the range of 20 ° ⁇ 5 ° (that is, in the range of 15 ° to 25 °).
  • a general linearly polarizing film has a transmission axis in the width direction and an absorption axis in the longitudinal direction.
  • the orientation angle ⁇ ( ⁇ / 2) of the ⁇ / 2 layer is, for example, the direction of the slow axis of the layer (A) prepared in the first step; and the stretching conditions such as the stretching direction and the stretching ratio in the third step Can be adjusted.
  • the ⁇ / 4 layer is a layer having an in-plane retardation of usually 90 nm or more and usually 154 nm or less at a measurement wavelength of 590 nm.
  • a broadband wavelength film can be realized by combining the ⁇ / 2 layer and the ⁇ / 4 layer.
  • the in-plane retardation of the ⁇ / 4 layer at a measurement wavelength of 590 nm is preferably 100 nm or more, more preferably 110 nm or more, preferably 140 nm or less, more preferably 130 nm or less.
  • the retardation in the thickness direction of the ⁇ / 4 layer at a measurement wavelength of 590 nm is preferably 50 nm or more, more preferably 60 nm or more, particularly preferably 70 nm or more, preferably 135 nm or less, more preferably 125 nm or less, particularly preferably 115 nm. It is as follows. When the retardation in the thickness direction of the ⁇ / 4 layer is in the above range, it is possible to obtain a circularly polarizing film particularly excellent in the function of suppressing coloring in the tilt direction.
  • the NZ coefficient of the ⁇ / 4 layer is preferably 1.0 or more, more preferably 1.05 or more, particularly preferably 1.10 or more, preferably 1.6 or less, more preferably 1.55 or less, particularly Preferably it is 1.5 or less.
  • the NZ coefficient of the ⁇ / 4 layer is in the above range, it is possible to obtain a circularly polarizing film particularly excellent in the function of suppressing coloring in the tilt direction.
  • the ⁇ / 4 layer having such an NZ coefficient can be easily manufactured.
  • the orientation angle ⁇ ( ⁇ / 4) of the ⁇ / 4 layer is preferably in the range of 85 ° ⁇ 20 ° (ie, in the range of 65 ° to 105 °), and in the range of 85 ° ⁇ 15 ° (ie, 70 °). More preferably, it is in the range of 85 ° to 100 °, particularly preferably in the range of 85 ° ⁇ 10 ° (that is, in the range of 75 ° to 95 °).
  • the orientation angle ⁇ ( ⁇ / 4) of the ⁇ / 4 layer is in the above range, it is combined with a general linearly polarizing film having a transmission axis in the width direction and an absorption axis in the longitudinal direction. A polarizing film can be easily realized.
  • the orientation angle ⁇ ( ⁇ / 4) of the ⁇ / 4 layer is in the above range, the function of suppressing coloring in the front direction of the obtained circularly polarizing film can be improved.
  • the direction of the slow axis of the ⁇ / 4 layer can be adjusted by, for example, the stretching direction in the third step.
  • the ⁇ / 2 layer and the ⁇ / 4 layer are preferably in direct contact with each other. Thereby, the thickness of the broadband wavelength film can be reduced.
  • the broadband wavelength film includes a thin film layer between the ⁇ / 2 layer and the ⁇ / 4 layer.
  • the thin film layer of the broadband wavelength film obtained by the manufacturing method described above is thicker than the adhesive layer used in the conventional manufacturing method in which the ⁇ / 2 layer and the ⁇ / 4 layer are bonded together after manufacturing each of the ⁇ / 2 layer and the ⁇ / 4 layer. Can be thinner than that.
  • the specific thickness of the thin film layer is preferably less than 2.0 ⁇ m, more preferably less than 1.8 ⁇ m, and particularly preferably less than 1.5 ⁇ m.
  • the lower limit of the thickness of the thin film layer is preferably as thin as possible, and may be, for example, 0.1 ⁇ m.
  • the broadband wavelength film may include an arbitrary layer in combination with the ⁇ / 2 layer, the ⁇ / 4 layer, and the thin film layer.
  • an adhesive layer or an adhesive layer for adhering the ⁇ / 2 layer and the ⁇ / 4 layer may be provided.
  • the thickness of the broadband wavelength film is preferably 20 ⁇ m or more, more preferably 25 ⁇ m or more, particularly preferably 30 ⁇ m or more, preferably 120 ⁇ m or less, more preferably 100 ⁇ m or less, and particularly preferably 90 ⁇ m or less. According to the manufacturing method described above, it is possible to easily manufacture such a thin broadband wavelength film.
  • a long circularly polarizing film can be manufactured using the broadband wavelength film manufactured by the manufacturing method described above.
  • Such a circularly polarizing film can be manufactured by a manufacturing method including a step of manufacturing a broadband wavelength film by the above-described manufacturing method and a step of bonding the broadband wavelength film and a long linear polarizing film. The pasting is usually performed so that the linearly polarizing film, the ⁇ / 2 layer, and the ⁇ / 4 layer are arranged in this order in the thickness direction. Moreover, you may use a contact bonding layer or an adhesion layer for bonding as needed.
  • the linearly polarizing film is a long film having an absorption axis, and has a function of absorbing linearly polarized light having a vibration direction parallel to the absorption axis and transmitting other polarized light.
  • the vibration direction of linearly polarized light means the vibration direction of the electric field of linearly polarized light.
  • the linearly polarizing film usually includes a polarizer layer, and a protective film layer for protecting the polarizer layer as necessary.
  • a polarizer layer for example, a film obtained by subjecting a suitable vinyl alcohol polymer film to appropriate treatment in an appropriate order and manner can be used.
  • vinyl alcohol polymers include polyvinyl alcohol and partially formalized polyvinyl alcohol.
  • the film treatment include dyeing treatment with dichroic substances such as iodine and dichroic dyes, stretching treatment, and crosslinking treatment.
  • the stretching treatment for producing the polarizer layer the film before stretching is stretched in the longitudinal direction, and therefore the obtained polarizer layer can exhibit an absorption axis parallel to the longitudinal direction of the polarizer layer.
  • any transparent film can be used as the protective film layer for protecting the polarizer layer.
  • a resin film excellent in transparency, mechanical strength, thermal stability, moisture shielding properties and the like is preferable.
  • resins include acetate resins such as triacetyl cellulose, polyester resins, polyethersulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, cyclic olefin resins, (meth) acrylic resins, and the like.
  • acetate resin, cyclic olefin resin, and (meth) acrylic resin are preferable in terms of low birefringence, and cyclic olefin resin is particularly preferable from the viewpoint of transparency, low moisture absorption, dimensional stability, lightness, and the like.
  • the linearly polarizing film preferably has an absorption axis in the longitudinal direction of the linearly polarizing film.
  • Such a linearly polarizing film has a ⁇ / 2 layer having an orientation angle ⁇ ( ⁇ / 2) of 20 ° ⁇ 10 ° (ie, 10 ° to 30 °) and 85 ° ⁇ 20 ° (ie, 65 °). It is preferable to produce a circularly polarizing film by laminating with a broadband wavelength film including a ⁇ / 4 layer having an orientation angle ⁇ ( ⁇ / 4) of ⁇ 105 °.
  • the circularly polarizing film In the circularly polarizing film thus obtained, linearly polarized light in a wide wavelength range transmitted through the linearly polarizing film is converted into circularly polarized light by the broadband wavelength film. Therefore, the circularly polarizing film has a function of absorbing one of right circularly polarized light and left circularly polarized light and transmitting the remaining light in a wide wavelength range.
  • the circularly polarizing film may further include an arbitrary layer in combination with the linearly polarizing film and the broadband wavelength film.
  • the circularly polarizing film may include a protective film layer for suppressing damage.
  • the circularly polarizing film may include an adhesive layer or an adhesive layer for adhesion between the linearly polarizing film and the broadband wavelength film.
  • the circularly polarizing film When the circularly polarizing film is provided on a surface that can reflect light, reflection of external light can be effectively reduced.
  • the circularly polarizing film is useful in that reflection of external light can be effectively reduced in a wide wavelength range in the visible region. And since reflection of external light can be effectively reduced in such a wide wavelength range, the circularly polarizing film can suppress coloring due to an increase in the reflection intensity of light of some wavelengths.
  • This circularly polarizing film can obtain the above-described effects of reflection suppression and coloration suppression at least in the front direction, and more usually in the tilt direction.
  • the effects of reflection suppression and coloring suppression in the tilt direction can usually be obtained in all azimuth directions of the film main surface.
  • the circularly polarizing film can be used as a reflection suppressing film of an organic electroluminescence display device (hereinafter sometimes referred to as “organic EL display device” as appropriate). .
  • the organic EL display device includes a circularly polarizing film piece obtained by cutting out from a long circularly polarizing film.
  • the organic EL display device usually includes a circularly polarizing film piece on the display surface.
  • the circularly polarizing film may be provided in a liquid crystal display device.
  • a liquid crystal display device includes a circularly polarizing film piece obtained by cutting out from a long circularly polarizing film.
  • the liquid crystal display device includes a circularly polarizing film piece so that the surface on the linearly polarizing film side faces the viewing side, it is possible to prevent light incident from the outside of the device from being reflected inside the device and emitted to the outside of the device. As a result, glare and coloring of the display surface of the display device can be suppressed.
  • an image display device includes a display panel including a display element such as an organic electroluminescence element and a liquid crystal cell.
  • This display panel includes a base material such as a glass base material in order to increase the mechanical strength of the display panel.
  • the substrate, the broadband wavelength film and the linearly polarizing film were usually provided in this order.
  • the polarizer layer of a linearly polarizing film generally tends to shrink in the in-plane direction in a high temperature environment.
  • a stress that tends to warp the display panel is generated in the display panel provided with the linearly polarizing film including the polarizer layer. Since warping of the display panel can cause deterioration in image quality, it is desirable to suppress it. With regard to this warp, it has been found that the warp tends to increase as the distance between the polarizer layer and the substrate of the display panel increases.
  • a broadband wavelength film manufactured as a co-stretched film as described above has a ⁇ / 2 layer and a ⁇ / 4 layer in direct contact with each other, or is provided between a ⁇ / 2 layer and a ⁇ / 4 layer.
  • the thin film layer can be made thin. Therefore, since the whole broadband wavelength film can be thinned, the distance between the polarizer layer and the substrate of the display panel can be reduced. Therefore, it is possible to suppress warping of the display panel.
  • the multidirectional measurement was performed in each azimuth direction of 45 °, 90 °, 135 °, and 180 °, where the azimuth direction with the main surface of the broadband wavelength film was 0 °.
  • the measurement wavelength of the above measurement was 590 nm.
  • the in-plane retardation Re the thickness direction retardation Rth, the NZ coefficient and the orientation angle of each layer were determined by fitting calculation from the transmission polarization characteristics measured as described above.
  • the fitting calculation was performed by setting the three-dimensional refractive index and the orientation angle of each layer included in the broadband wavelength film as fitting parameters.
  • the attached software (“Multi-Layer Analysis” manufactured by Axometrics) of the phase difference meter (AxoScan) was used.
  • color difference (DELTA) E * ab when light was irradiated to a circularly-polarizing film from D65 light source was calculated in the front direction of the said circularly-polarizing film.
  • the color difference ⁇ E * ab the reflected light in the direction of the polar angle 0 ° and the azimuth angle 0 ° of the aluminum mirror not attached with the circularly polarizing film was used as a reference.
  • the surface reflection component actually generated on the surface of the circularly polarizing film is excluded from the calculation of the color difference ⁇ E * ab.
  • the value of the color difference ⁇ E * ab means that the smaller the value, the smaller the color change, which is preferable.
  • Example 1 (First step: production of layer (A)) A pellet-shaped norbornene resin (manufactured by Nippon Zeon Co., Ltd .; glass transition temperature 126 ° C.) was prepared as a resin having positive intrinsic birefringence and dried at 100 ° C. for 5 hours. The dried resin was supplied to an extruder, passed through a polymer pipe and a polymer filter, and extruded from a T-die onto a casting drum. The extruded resin was cooled to obtain a long unstretched film having a thickness of 110 ⁇ m. The obtained film before stretching was wound up on a roll and collected.
  • a pellet-shaped norbornene resin manufactured by Nippon Zeon Co., Ltd .; glass transition temperature 126 ° C.
  • the film before stretching was pulled out from the roll and continuously supplied to a roll stretching machine. And by this roll extending machine, the film before extending
  • the stretching angle formed by the stretching direction with respect to the longitudinal direction of the film before stretching was 0 °
  • the stretching temperature was 132 ° C.
  • the stretching ratio was 1.9 times.
  • the orientation angle of the obtained stretched film was 0 °
  • the in-plane retardation Re was 350 nm
  • the thickness was 80 ⁇ m.
  • the obtained stretched film was wound up on a roll and collected.
  • the multilayer film was pulled out from the roll and continuously supplied to the tenter stretching machine. And it extended
  • the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was 75 °
  • the stretching temperature was 140 ° C.
  • the stretching ratio was 2.0 times.
  • a broadband wavelength film was obtained as a co-stretched film comprising a ⁇ / 2 layer obtained by stretching the layer (A) and a ⁇ / 4 layer obtained by stretching the layer (B).
  • the obtained broadband wavelength film was evaluated by the method described above.
  • Example 3 In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 85 °. Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
  • Example 4 A liquid composition containing a polycarbonate resin (manufactured by Mitsubishi Gas Chemical Company; glass transition temperature of 137 ° C.) as a resin having a positive intrinsic birefringence was prepared. This liquid composition contained cyclopentanone as a solvent, and the concentration of the polycarbonate resin in the liquid composition was 15% by weight.
  • the liquid composition containing the polycarbonate resin was used instead of the liquid composition containing the norbornene resin used in Example 1.
  • the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 85 °. Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
  • Example 5 In the first step, a tenter stretching machine was used instead of the roll stretching machine as a stretching apparatus for stretching the film before stretching. Stretching using a tenter stretching machine was not free uniaxial stretching but stretching with a binding force in addition to the stretching direction. Further, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the pre-stretching film was changed to 10 °. Furthermore, the draw ratio of the pre-stretch film was changed to 1.4 times. In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1. In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 90 °. Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
  • Example 1 In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1. In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 90 °. Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
  • Example 2 In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1.
  • a roll stretching machine was used in place of the tenter stretching machine as a stretching apparatus for stretching the multilayer film. Further, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 0 °. Furthermore, the draw ratio of the multilayer film was changed to 1.5 times. Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
  • Example 3 In the first step, the stretching temperature of the film before stretching was changed to 138 °. In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1. In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 60 °. Furthermore, the draw ratio of the multilayer film was changed to 1.5 times. Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
  • Example 4 In the first step, the stretching temperature of the film before stretching was changed to 138 °. In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1. In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 30 °. Furthermore, the draw ratio of the multilayer film was changed to 1.5 times. Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.

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Abstract

A production method for a broadband wavelength film, the production method including, in order, a first step for preparing a layer (A) that is a resin film that has a slow axis, a second step for obtaining a multilayer film by forming, on layer (A), a layer (B) of a resin that has a positive intrinsic birefringence, and a third step for obtaining a long broadband wavelength film that has a λ/2 layer and a λ/4 layer by stretching the multilayer film in a direction that is neither orthogonal nor parallel to the slow axis of layer (A). The λ/2 layer and the λ/4 layer of the broadband wavelength film satisfy formula (1). (1) θ(λ/4)={45°+2×θ(λ/2)}±5°. (θ(λ/2) is the angle formed by the slow axis of the λ/2 layer relative to the longitudinal direction of the broadband wavelength film, and θ(λ/4) is the angle formed by the slow axis of the λ/4 layer relative to the longitudinal direction of the broadband wavelength film.)

Description

広帯域波長フィルム及びその製造方法、並びに円偏光フィルムの製造方法Broadband wavelength film, method for producing the same, and method for producing a circularly polarizing film
 本発明は、広帯域波長フィルム及びその製造方法、並びに円偏光フィルムの製造方法に関する。 The present invention relates to a broadband wavelength film, a method for producing the same, and a method for producing a circularly polarizing film.
 2層以上の層を備える光学フィルムの製造方法について、従来から様々な検討がなされていた(特許文献1~3参照)。 Various studies have conventionally been made on methods for producing optical films having two or more layers (see Patent Documents 1 to 3).
国際公開第2016/047465号International Publication No. 2016/047465 国際公開第2009/031433号International Publication No. 2009/031433 特開2009-237534号公報JP 2009-237534 A
 広い波長帯域において波長板として機能できる広帯域波長フィルムとして、λ/2板及びλ/4板を組み合わせて含むフィルムが知られている。このような広帯域波長フィルムは、従来、あるフィルムを延伸してλ/2板を得る工程と、別のフィルムを延伸してλ/4板を得る工程と、これらのλ/2板及びλ/4板を貼合して広帯域波長フィルムを得る工程と、を含む製造方法によって製造されることが一般的であった。 As a broadband wavelength film that can function as a wavelength plate in a wide wavelength band, a film including a combination of a λ / 2 plate and a λ / 4 plate is known. Conventionally, such a broadband wavelength film includes a step of stretching a film to obtain a λ / 2 plate, a step of stretching another film to obtain a λ / 4 plate, and the λ / 2 plate and λ / plate. It is common to manufacture by the manufacturing method including the process of bonding 4 plates and obtaining a broadband wavelength film.
 また、前記の広帯域波長フィルムを、直線偏光板として機能しうるフィルムとしての直線偏光フィルムと組み合わせることにより、円偏光フィルムを得る技術が知られている。一般に、長尺の直線偏光フィルムは、その長手方向又は幅方向に吸収軸を有する。よって、長尺の直線偏光フィルムに広帯域波長フィルムを組み合わせて円偏光フィルムを得る場合、λ/2板の遅相軸は、その長手方向に平行でなく垂直でもない斜め方向にあることが求められる。 In addition, a technique for obtaining a circularly polarizing film by combining the broadband wavelength film with a linearly polarizing film as a film that can function as a linearly polarizing plate is known. Generally, a long linearly polarizing film has an absorption axis in the longitudinal direction or the width direction. Thus, when a circular polarizing film is obtained by combining a long linear polarizing film with a broadband wavelength film, the slow axis of the λ / 2 plate is required to be in an oblique direction that is neither parallel nor perpendicular to the longitudinal direction. .
 前記のように斜め方向に遅相軸を有する所望のλ/2板を容易に製造するために、出願人は、特許文献1に記載されているように、延伸を2回以上行う技術を開発した。そうすると、広帯域波長フィルムの製造方法の全体では、λ/4板を得るための1回以上の延伸と、λ/2板を得るための2回以上の延伸とを行うことになるので、合計の延伸回数は3回以上となる。しかし、延伸回数が3回以上と多いと、操作が煩雑であった。 As described above, in order to easily produce a desired λ / 2 plate having a slow axis in the oblique direction as described above, the applicant developed a technique of performing stretching twice or more as described in Patent Document 1. did. Then, in the entire method for producing a broadband wavelength film, one or more stretching steps for obtaining a λ / 4 plate and two or more stretching steps for obtaining a λ / 2 plate are performed. The number of stretching is 3 or more. However, when the number of stretching is as large as 3 or more, the operation is complicated.
 本発明は、前記の課題に鑑みて創案されたもので、少ない工程数で効率良く製造できる広帯域波長フィルム及びその製造方法;及び、前記の広帯域波長フィルムの製造方法を含む円偏光フィルムの製造方法;を提供することを目的とする。 The present invention was devised in view of the above problems, and a broadband wavelength film that can be efficiently manufactured with a small number of steps and a method for manufacturing the same; and a method for manufacturing a circularly polarizing film including the method for manufacturing the broadband wavelength film The purpose is to provide;
 本発明者は、前記の課題を解決するべく鋭意検討した。その結果、本発明者は、面内に遅相軸を有する樹脂フィルムとしての層(A)を用意する第一工程と;層(A)上に、固有複屈折が正の樹脂の層(B)を形成して、複層フィルムを得る第二工程と;複層フィルムを、層(A)の遅相軸に対して垂直でなく平行でもない方向に延伸して、λ/2層及びλ/4層を備える長尺の広帯域波長フィルムを得る第三工程と;をこの順に含む製造方法によれば、少ない工程数で効率良く広帯域波長フィルムを製造できることを見い出し、本発明を完成させた。
 すなわち、本発明は、下記のものを含む。
The inventor has intensively studied to solve the above problems. As a result, the inventor prepared a layer (A) as a resin film having a slow axis in the plane; and a layer (B) of a resin having a positive intrinsic birefringence on the layer (A) (B Forming a multilayer film; and stretching the multilayer film in a direction that is neither perpendicular nor parallel to the slow axis of the layer (A) to form a λ / 2 layer and a λ And a third process for obtaining a long broadband wavelength film having a / 4 layer; in this order, it was found that a broadband wavelength film can be efficiently manufactured with a small number of processes, and the present invention was completed.
That is, the present invention includes the following.
 〔1〕 面内に遅相軸を有する樹脂フィルムとしての層(A)を用意する第一工程と;
 前記層(A)上に、固有複屈折が正の樹脂の層(B)を形成して、複層フィルムを得る第二工程と;
 前記複層フィルムを、前記層(A)の遅相軸に対して垂直でなく平行でもない方向に延伸して、λ/2層及びλ/4層を備える長尺の広帯域波長フィルムを得る第三工程と;をこの順に含み、
 前記広帯域波長フィルムの前記λ/2層及び前記λ/4層が、下記式(1)を満たす、広帯域波長フィルムの製造方法。
  θ(λ/4)={45°+2×θ(λ/2)}±5°   (1)
(前記式(1)において、
 θ(λ/2)は、前記広帯域波長フィルムの長手方向に対して、前記λ/2層の遅相軸がなす角度を表し、
 θ(λ/4)は、前記広帯域波長フィルムの長手方向に対して、前記λ/4層の遅相軸がなす角度を表す。)
 〔2〕 前記第一工程で用意される前記層(A)が、当該層(A)の長手方向に対して垂直でない遅相軸を有する長尺の樹脂フィルムである、〔1〕に記載の広帯域波長フィルムの製造方法。
 〔3〕 前記第三工程が、前記複層フィルムを、当該複層フィルムの長手方向に対して45°以上の角度をなす方向に延伸することを含む、〔1〕又は〔2〕に記載の広帯域波長フィルムの製造方法。
 〔4〕 前記の角度θ(λ/2)が、20°±10°の範囲にある、〔1〕~〔3〕のいずれか一項に記載の広帯域波長フィルムの製造方法。
 〔5〕 前記の角度θ(λ/4)が、85°±20°の範囲にある、〔1〕~〔4〕のいずれか一項に記載の広帯域波長フィルムの製造方法。
 〔6〕 前記λ/2層が、前記層(A)を延伸して得られた層である、〔1〕~〔5〕のいずれか一項に記載の広帯域波長フィルムの製造方法。
 〔7〕 前記λ/4層が、前記層(B)を延伸して得られた層である、〔1〕~〔6〕のいずれか一項に記載の広帯域波長フィルムの製造方法。
 〔8〕 〔1〕~〔7〕のいずれか一項に記載の製造方法で広帯域波長フィルムを製造する工程と;
 前記広帯域波長フィルムと、長尺の直線偏光フィルムとを貼合する工程と;を含む、円偏光フィルムの製造方法。
 〔9〕 前記直線偏光フィルムが、当該直線偏光フィルムの長手方向に吸収軸を有する、〔8〕に記載の円偏光フィルムの製造方法。
 〔10〕 長尺の広帯域波長フィルムであって、
 前記広帯域波長フィルムの長手方向に対して20°±10°の角度をなす遅相軸を有するλ/2層と、
 前記広帯域波長フィルムの長手方向に対して85°±20°の角度をなす遅相軸を有するλ/4層と、を備えた共延伸フィルムである、長尺の広帯域波長フィルム。
[1] a first step of preparing a layer (A) as a resin film having an in-plane slow axis;
A second step of obtaining a multilayer film by forming a layer (B) of a resin having a positive intrinsic birefringence on the layer (A);
The multilayer film is stretched in a direction that is neither perpendicular nor parallel to the slow axis of the layer (A) to obtain a long broadband wavelength film having a λ / 2 layer and a λ / 4 layer. Including three steps in this order,
A method for producing a broadband wavelength film, wherein the λ / 2 layer and the λ / 4 layer of the broadband wavelength film satisfy the following formula (1):
θ (λ / 4) = {45 ° + 2 × θ (λ / 2)} ± 5 ° (1)
(In the above formula (1),
θ (λ / 2) represents the angle formed by the slow axis of the λ / 2 layer with respect to the longitudinal direction of the broadband wavelength film,
θ (λ / 4) represents an angle formed by the slow axis of the λ / 4 layer with respect to the longitudinal direction of the broadband wavelength film. )
[2] The layer (A) prepared in the first step is a long resin film having a slow axis that is not perpendicular to the longitudinal direction of the layer (A). A method for producing a broadband wavelength film.
[3] The method according to [1] or [2], wherein the third step includes stretching the multilayer film in a direction that forms an angle of 45 ° or more with respect to a longitudinal direction of the multilayer film. A method for producing a broadband wavelength film.
[4] The method for producing a broadband wavelength film according to any one of [1] to [3], wherein the angle θ (λ / 2) is in a range of 20 ° ± 10 °.
[5] The method for producing a broadband wavelength film according to any one of [1] to [4], wherein the angle θ (λ / 4) is in a range of 85 ° ± 20 °.
[6] The method for producing a broadband wavelength film according to any one of [1] to [5], wherein the λ / 2 layer is a layer obtained by stretching the layer (A).
[7] The method for producing a broadband wavelength film according to any one of [1] to [6], wherein the λ / 4 layer is a layer obtained by stretching the layer (B).
[8] A step of producing a broadband wavelength film by the production method according to any one of [1] to [7];
A method for producing a circularly polarizing film, comprising: bonding the broadband wavelength film and a long linearly polarizing film.
[9] The method for producing a circularly polarizing film according to [8], wherein the linearly polarizing film has an absorption axis in the longitudinal direction of the linearly polarizing film.
[10] A long broadband wavelength film,
A λ / 2 layer having a slow axis that forms an angle of 20 ° ± 10 ° with the longitudinal direction of the broadband wavelength film;
An elongated broadband wavelength film, which is a co-stretched film comprising a λ / 4 layer having a slow axis that forms an angle of 85 ° ± 20 ° with respect to the longitudinal direction of the broadband wavelength film.
 本発明によれば、少ない工程数で効率良く製造できる広帯域波長フィルム及びその製造方法;及び、前記の広帯域波長フィルムの製造方法を含む円偏光フィルムの製造方法;を提供できる。 According to the present invention, it is possible to provide a broadband wavelength film that can be efficiently manufactured with a small number of steps and a method for manufacturing the same; and a method for manufacturing a circularly polarizing film including the method for manufacturing the broadband wavelength film.
図1は、本発明の一実施形態に係る広帯域波長フィルムの製造方法の第一工程で用意される樹脂フィルムとしての層(A)を模式的に示す斜視図である。FIG. 1 is a perspective view schematically showing a layer (A) as a resin film prepared in the first step of the method for producing a broadband wavelength film according to one embodiment of the present invention. 図2は、本発明の一実施形態に係る広帯域波長フィルムの製造方法の第二工程で得られる複層フィルムを模式的に示す斜視図である。FIG. 2 is a perspective view schematically showing a multilayer film obtained in the second step of the method for producing a broadband wavelength film according to one embodiment of the present invention. 図3は、本発明の一実施形態に係る広帯域波長フィルムの製造方法の第三工程で得られる広帯域波長フィルムを模式的に示す斜視図である。FIG. 3 is a perspective view schematically showing a broadband wavelength film obtained in the third step of the method for manufacturing a broadband wavelength film according to an embodiment of the present invention.
 以下、本発明について実施形態及び例示物を示して詳細に説明する。ただし、本発明は以下に示す実施形態及び例示物に限定されるものではなく、本発明の請求の範囲及びその均等の範囲を逸脱しない範囲において任意に変更して実施しうる。 Hereinafter, the present invention will be described in detail with reference to embodiments and examples. However, the present invention is not limited to the following embodiments and exemplifications, and can be implemented with any modifications without departing from the scope of the claims of the present invention and the equivalents thereof.
 以下の説明において、「長尺」のフィルムとは、幅に対して、5倍以上の長さを有するフィルムをいい、好ましくは10倍若しくはそれ以上の長さを有し、具体的にはロール状に巻き取られて保管又は運搬される程度の長さを有するフィルムをいう。フィルムの長さの上限は、特に制限は無く、例えば、幅に対して10万倍以下としうる。 In the following description, the “long” film means a film having a length of 5 times or more, preferably 10 times or more, and specifically a roll. A film having such a length that it can be wound up and stored or transported. The upper limit of the film length is not particularly limited, and can be, for example, 100,000 times or less with respect to the width.
 以下の説明において、フィルム又は層の遅相軸とは、別に断らない限り、当該フィルム又は層の面内における遅相軸を表す。 In the following description, unless otherwise specified, the slow axis of the film or layer represents the slow axis in the plane of the film or layer.
 以下の説明において、フィルム又は層の配向角とは、別に断らない限り、当該フィルム又は層の遅相軸が、当該フィルム又は層の長手方向に対してなす角度を表す。 In the following description, unless otherwise specified, the orientation angle of the film or layer represents the angle formed by the slow axis of the film or layer with respect to the longitudinal direction of the film or layer.
 以下の説明において、複数の層を備える部材における各層の光学軸(遅相軸、透過軸、吸収軸等)がなす角度は、別に断らない限り、前記の層を厚み方向から見たときの角度を表す。 In the following description, the angle formed by the optical axis (slow axis, transmission axis, absorption axis, etc.) of each layer in a member having a plurality of layers is the angle when the layer is viewed from the thickness direction unless otherwise specified. Represents.
 以下に説明では、ある製品(広帯域波長フィルム、円偏光フィルム、等)の面内の光学軸(遅相軸、透過軸、吸収軸等)の方向及び幾何学的方向(フィルムの長手方向及び幅方向等)の角度関係は、別に断らない限り、ある方向のシフトを正、他の方向のシフトを負として規定され、当該正及び負の方向は、当該製品内の構成要素において共通に規定される。例えば、ある広帯域波長フィルムにおいて、「広帯域波長フィルムの長手方向に対してλ/2層の遅相軸がなす角度が20°であり、広帯域波長フィルムの長手方向に対してλ/4層の遅相軸がなす角度が85°である」とは、下記の2通りの場合を表す:
 ・当該広帯域波長フィルムを、そのある一方の面から観察すると、λ/2層の遅相軸が、広帯域波長フィルムの長手方向から時計周りに20°シフトし、且つ、λ/4層の遅相軸が、広帯域波長フィルムの長手方向から時計周りに85°シフトしている。
 ・当該広帯域波長フィルムを、そのある一方の面から観察すると、λ/2層の遅相軸が、広帯域波長フィルムの長手方向から反時計周りに20°シフトし、且つ、λ/4層の遅相軸が、広帯域波長フィルムの長手方向から反時計周りに85°シフトしている。
In the following description, the direction and geometric direction (the longitudinal direction and width of the film) of the optical axis (slow axis, transmission axis, absorption axis, etc.) in the plane of a certain product (broadband wavelength film, circularly polarizing film, etc.) Unless otherwise specified, the angle relationship of the direction is defined as positive in one direction and negative in the other direction, and the positive and negative directions are defined in common in the components in the product. The For example, in a broadband wavelength film, “the angle formed by the slow axis of the λ / 2 layer with respect to the longitudinal direction of the broadband wavelength film is 20 °, and the retardation of the λ / 4 layer with respect to the longitudinal direction of the broadband wavelength film is “An angle formed by the phase axes is 85 °” represents the following two cases:
When the broadband wavelength film is observed from one side thereof, the slow axis of the λ / 2 layer is shifted 20 ° clockwise from the longitudinal direction of the broadband wavelength film, and the slow phase of the λ / 4 layer The axis is shifted by 85 ° clockwise from the longitudinal direction of the broadband wavelength film.
When the broadband wavelength film is observed from one side thereof, the slow axis of the λ / 2 layer is shifted 20 ° counterclockwise from the longitudinal direction of the broadband wavelength film, and the retardation of the λ / 4 layer is The phase axis is shifted by 85 ° counterclockwise from the longitudinal direction of the broadband wavelength film.
 以下の説明において、長尺のフィルムの斜め方向とは、別に断らない限り、そのフィルムの面内方向であって、そのフィルムの長手方向に平行でもなく垂直でもない方向を示す。 In the following description, unless otherwise specified, the oblique direction of a long film refers to the in-plane direction of the film, which is neither parallel nor perpendicular to the longitudinal direction of the film.
 以下の説明において、あるフィルムの正面方向とは、別に断らない限り、当該フィルムの主面の法線方向を意味し、具体的には前記主面の極角0°且つ方位角0°の方向を指す。 In the following description, unless otherwise specified, the front direction of a film means the normal direction of the main surface of the film, specifically, the direction of the polar angle 0 ° and the azimuth angle 0 ° of the main surface. Point to.
 以下の説明において、あるフィルムの傾斜方向とは、別に断らない限り、当該フィルムの主面に平行でも垂直でもない方向を意味し、具体的には前記主面の極角が0°より大きく90°より小さい範囲の方向を指す。 In the following description, unless otherwise specified, the inclination direction of a film means a direction that is neither parallel nor perpendicular to the main surface of the film, and specifically, the polar angle of the main surface is larger than 0 ° and 90 °. Point in a direction smaller than °.
 以下の説明において、固有複屈折が正の材料とは、別に断らない限り、延伸方向の屈折率がそれに垂直な方向の屈折率よりも大きくなる材料を意味する。また、固有複屈折が負の材料とは、別に断らない限り、延伸方向の屈折率がそれに垂直な方向の屈折率よりも小さくなる材料を意味する。固有複屈折の値は誘電率分布から計算することができる。 In the following description, a material having a positive intrinsic birefringence means a material in which the refractive index in the stretching direction is larger than the refractive index in the direction perpendicular thereto unless otherwise specified. Further, a material having a negative intrinsic birefringence means a material having a refractive index in the stretching direction that is smaller than a refractive index in a direction perpendicular thereto unless otherwise specified. The value of intrinsic birefringence can be calculated from the dielectric constant distribution.
 以下の説明において、「(メタ)アクリル」は、「アクリル」、「メタクリル」及びこれらの組み合わせを包含する。 In the following description, “(meth) acryl” includes “acryl”, “methacryl”, and combinations thereof.
 以下の説明において、層の面内レターデーションReは、別に断らない限り、Re=(nx-ny)×dで表される値である。また、層の厚み方向のレターデーションRthは、別に断らない限り、Rth=[{(nx+ny)/2}-nz]×dで表される値である。さらに、層のNZ係数は、別に断らない限り、(nx-nz)/(nx-ny)で表される値である。ここで、nxは、層の厚み方向に垂直な方向(面内方向)であって最大の屈折率を与える方向の屈折率を表す。nyは、層の前記面内方向であってnxの方向に直交する方向の屈折率を表す。nzは層の厚み方向の屈折率を表す。dは、層の厚みを表す。測定波長は、別に断らない限り、590nmである。 In the following description, the in-plane retardation Re of a layer is a value represented by Re = (nx−ny) × d unless otherwise specified. The retardation Rth in the thickness direction of the layer is a value represented by Rth = [{(nx + ny) / 2} −nz] × d unless otherwise specified. Further, the NZ coefficient of the layer is a value represented by (nx−nz) / (nx−ny) unless otherwise specified. Here, nx represents a refractive index in a direction (in-plane direction) perpendicular to the thickness direction of the layer and giving the maximum refractive index. ny represents the refractive index in the in-plane direction of the layer and perpendicular to the nx direction. nz represents the refractive index in the thickness direction of the layer. d represents the thickness of the layer. The measurement wavelength is 590 nm unless otherwise specified.
 以下の説明において、要素の方向が「平行」、「垂直」及び「直交」とは、別に断らない限り、本発明の効果を損ねない範囲内、例えば±3°、±2°又は±1°の範囲内での誤差を含んでいてもよい。 In the following description, unless the direction of the element is “parallel”, “vertical”, or “orthogonal”, unless otherwise specified, for example, ± 3 °, ± 2 °, or ± 1 °. An error within the range of may be included.
[1.概要]
 図1は、本発明の一実施形態に係る広帯域波長フィルムの製造方法の第一工程で用意される樹脂フィルムとしての層(A)100を模式的に示す斜視図である。また、図2は、本発明の一実施形態に係る広帯域波長フィルムの製造方法の第二工程で得られる複層フィルム200を模式的に示す斜視図である。さらに、図3は、本発明の一実施形態に係る広帯域波長フィルムの製造方法の第三工程で得られる広帯域波長フィルム300を模式的に示す斜視図である。
[1. Overview]
FIG. 1 is a perspective view schematically showing a layer (A) 100 as a resin film prepared in the first step of the method for producing a broadband wavelength film according to one embodiment of the present invention. FIG. 2 is a perspective view schematically showing a multilayer film 200 obtained in the second step of the method for producing a broadband wavelength film according to an embodiment of the present invention. FIG. 3 is a perspective view schematically showing a broadband wavelength film 300 obtained in the third step of the method for manufacturing a broadband wavelength film according to an embodiment of the present invention.
 本発明の一実施形態に係る広帯域波長フィルム300の製造方法は、
 (1)図1に示すように、面内に遅相軸A100を有する樹脂フィルムとしての層(A)100を用意する第一工程と;
 (2)層(A)100上に、固有複屈折が正の樹脂の層(B)210を形成して、図2に示す複層フィルム200を得る第二工程と;
 (3)複層フィルム200を延伸して、図3に示す長尺の広帯域波長フィルム300を得る第三工程と;
 をこの順に含む。
The method for manufacturing the broadband wavelength film 300 according to an embodiment of the present invention includes:
(1) As shown in FIG. 1, a first step of preparing a layer (A) 100 as a resin film having a slow axis A 100 in- plane;
(2) a second step of forming a resin layer (B) 210 having a positive intrinsic birefringence on the layer (A) 100 to obtain a multilayer film 200 shown in FIG. 2;
(3) a third step of stretching the multilayer film 200 to obtain the long broadband wavelength film 300 shown in FIG. 3;
Are included in this order.
 図1に示すように、第一工程で用意された層(A)100は、その面内に遅相軸A100を有する。第二工程でこの層(A)100上に層(B)210を形成して、図2に示すように層(A)100及び層(B)210を含む複層フィルム200を得た後で、複層フィルム200を第三工程で延伸する。この延伸は、所望の方向に遅相軸を有するλ/2層及びλ/4層が得られるように、層(A)の遅相軸A100に対して垂直でなく平行でもない面内の方向に行う。 As shown in FIG. 1, the layer (A) 100 prepared in the first step has a slow axis A 100 in its plane. After forming the layer (B) 210 on the layer (A) 100 in the second step and obtaining the multilayer film 200 including the layer (A) 100 and the layer (B) 210 as shown in FIG. The multilayer film 200 is stretched in the third step. This stretching is performed in an in-plane that is neither perpendicular nor parallel to the slow axis A 100 of the layer (A) so that λ / 2 and λ / 4 layers having a slow axis in the desired direction are obtained. In the direction.
 第三工程での延伸により、層(A)100及び層(B)210を同時に延伸する共延伸が行われる。よって、図3に示すように、層(A)100では、遅相軸A100の方向の調整と、光学特性の調整とが行われる。他方、層(B)210に遅相軸A210が現れ、光学特性が発現する。延伸後の層(A)100はλ/2層及びλ/4層の一方として機能し、延伸後の層(B)210はλ/2層及びλ/4層の他方として機能する。よって、前記の製造方法により、λ/2層及びλ/4層を備える広帯域波長フィルム300が得られる。図3では、延伸後の層(A)100がλ/2層として機能し、延伸後の層(B)210がλ/4層として機能する例を示すが、広帯域波長フィルム300の構成はこの例に限定されない。 By stretching in the third step, co-stretching for stretching the layer (A) 100 and the layer (B) 210 at the same time is performed. Therefore, as shown in FIG. 3, the layer (A) 100, the direction of adjustment of the slow axis A 100, and the adjustment of the optical properties is performed. On the other hand, the slow axis A 210 appears in the layer (B) 210, the optical characteristics are exhibited. The stretched layer (A) 100 functions as one of the λ / 2 layer and the λ / 4 layer, and the stretched layer (B) 210 functions as the other of the λ / 2 layer and the λ / 4 layer. Therefore, the broadband wavelength film 300 having the λ / 2 layer and the λ / 4 layer can be obtained by the above manufacturing method. FIG. 3 shows an example in which the stretched layer (A) 100 functions as a λ / 2 layer and the stretched layer (B) 210 functions as a λ / 4 layer. It is not limited to examples.
 前記のλ/2層及びλ/4層は、下記式(1)を満たす。
  θ(λ/4)={45°+2×θ(λ/2)}±5°   (1)
 式(1)は、θ(λ/4)が「{45°+2×θ(λ/2)}-5°」以上「{45°+2×θ(λ/2)}+5°」以下の範囲にあることを表す。式(1)において、θ(λ/2)は、広帯域波長フィルム300の長手方向A300に対して、λ/2層の遅相軸A100がなす角度を表す。また、θ(λ/4)は、広帯域波長フィルム300の長手方向A300に対して、λ/4層の遅相軸A210がなす角度を表す。この式(1)を満たすλ/2層及びλ/4層の組み合わせを含むことにより、広帯域波長フィルム300は、広い波長範囲において当該フィルムを透過する光にその光の波長の略1/4波長の面内レターデーションを与えることが可能な広帯域波長フィルムとして機能できる。
The λ / 2 layer and the λ / 4 layer satisfy the following formula (1).
θ (λ / 4) = {45 ° + 2 × θ (λ / 2)} ± 5 ° (1)
Equation (1) shows that θ (λ / 4) is a range where “{45 ° + 2 × θ (λ / 2)} − 5 °” or more and “{45 ° + 2 × θ (λ / 2)} + 5 °” or less. It means that there is. In Equation (1), θ (λ / 2) represents an angle formed by the slow axis A 100 of the λ / 2 layer with respect to the longitudinal direction A 300 of the broadband wavelength film 300. Θ (λ / 4) represents an angle formed by the slow axis A 210 of the λ / 4 layer with respect to the longitudinal direction A 300 of the broadband wavelength film 300. By including the combination of the λ / 2 layer and the λ / 4 layer that satisfy this formula (1), the broadband wavelength film 300 can transmit light that passes through the film in a wide wavelength range to approximately ¼ wavelength of the wavelength of the light. It can function as a broadband wavelength film capable of providing in-plane retardation.
 通常、広帯域波長フィルム300の長手方向A300、λ/4層の長手方向(図示せず)、及び、λ/2層の長手方向(図示せず)は、一致する。よって、角度θ(λ/2)は、λ/2層の長手方向に対して当該λ/2層の遅相軸A100がなす配向角を表すので、以下、「配向角θ(λ/2)」と呼ぶことがある。また、角度θ(λ/4)は、λ/4層の長手方向に対して当該λ/4層の遅相軸A210がなす配向角を表すので、以下、「配向角θ(λ/4)」と呼ぶことがある。 The longitudinal A 300 of the broadband wave film 300, lambda / 4 layers of longitudinal (not shown), and, lambda / 2 layer in the longitudinal direction (not shown) is consistent. Therefore, the angle θ (λ / 2) represents the orientation angle formed by the slow axis A 100 of the λ / 2 layer with respect to the longitudinal direction of the λ / 2 layer. ) ". Further, the angle θ (λ / 4) represents the orientation angle formed by the slow axis A 210 of the λ / 4 layer with respect to the longitudinal direction of the λ / 4 layer. ) ".
[2.第一工程]
 第一工程では、面内に遅相軸を有する樹脂フィルムとしての層(A)を用意する。長尺の広帯域波長フィルムを得る観点から、前記の層(A)としては、通常、長尺の樹脂フィルムを用いる。この層(A)としては、2層以上の層を含む複層構造の樹脂フィルムを用いてもよいが、通常は、1層のみを含む単層構造の樹脂フィルムを用いる。
[2. First step]
In the first step, a layer (A) as a resin film having a slow axis in the plane is prepared. From the viewpoint of obtaining a long broadband wavelength film, a long resin film is usually used as the layer (A). As this layer (A), a resin film having a multilayer structure including two or more layers may be used, but a resin film having a single layer structure including only one layer is usually used.
 樹脂フィルムを形成する樹脂としては、重合体を含み、必要に応じて更に任意の成分を含む熱可塑性樹脂を用いうる。特に、層(A)に含まれる樹脂としては、固有複屈折が負の樹脂を用いてもよいが、広帯域波長フィルムの製造を特に容易に行えることから、固有複屈折が正の樹脂を用いることが好ましい。 As the resin for forming the resin film, a thermoplastic resin containing a polymer and further containing optional components as required can be used. In particular, as the resin contained in the layer (A), a resin having a negative intrinsic birefringence may be used. However, a resin having a positive intrinsic birefringence should be used because a broadband wavelength film can be manufactured particularly easily. Is preferred.
 固有複屈折が正の樹脂は、通常、固有複屈折が正の重合体を含む。固有複屈折が正の重合体の例を挙げると、ポリエチレン、ポリプロピレン等のポリオレフィン;ポリエチレンテレフタレート、ポリブチレンテレフタレート等のポリエステル;ポリフェニレンサルファイド等のポリアリーレンサルファイド;ポリビニルアルコール;ポリカーボネート;ポリアリレート;セルロースエステル重合体、ポリエーテルスルホン;ポリスルホン;ポリアリルサルホン;ポリ塩化ビニル;ノルボルネン重合体等の環状オレフィン重合体;棒状液晶ポリマーなどが挙げられる。これらの重合体は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。また、重合体は、単独重合体でもよく、共重合体でもよい。これらの中でも、レターデーションの発現性及び低温での延伸性に優れることから、ポリカーボネート重合体が好ましい。また、機械特性、耐熱性、透明性、低吸湿性、寸法安定性及び軽量性に優れることから、環状オレフィン重合体が好ましい。 The resin having a positive intrinsic birefringence usually contains a polymer having a positive intrinsic birefringence. Examples of polymers having a positive intrinsic birefringence include polyolefins such as polyethylene and polypropylene; polyesters such as polyethylene terephthalate and polybutylene terephthalate; polyarylene sulfides such as polyphenylene sulfide; polyvinyl alcohol; polycarbonate; polyarylate; Polysulfone; Polysulfone; Polyallyl sulfone; Polyvinyl chloride; Cyclic olefin polymer such as norbornene polymer; Rod-like liquid crystal polymer. These polymers may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios. The polymer may be a homopolymer or a copolymer. Among these, a polycarbonate polymer is preferable because it is excellent in expression of retardation and stretchability at low temperature. In addition, a cyclic olefin polymer is preferable because of excellent mechanical properties, heat resistance, transparency, low moisture absorption, dimensional stability, and light weight.
 層(A)に含まれる樹脂における重合体の割合は、好ましくは50重量%~100重量%、より好ましくは70重量%~100重量%、特に好ましくは90重量%~100重量%である。重合体の割合が前記範囲にある場合、層(A)及び広帯域波長フィルムが十分な耐熱性及び透明性を得られる。 The proportion of the polymer in the resin contained in the layer (A) is preferably 50% by weight to 100% by weight, more preferably 70% by weight to 100% by weight, and particularly preferably 90% by weight to 100% by weight. When the ratio of the polymer is within the above range, the layer (A) and the broadband wavelength film can obtain sufficient heat resistance and transparency.
 層(A)に含まれる樹脂は、重合体に組み合わせて、更に前記重合体以外の任意の成分を含みうる。任意の成分としては、例えば、顔料、染料等の着色剤;可塑剤;蛍光増白剤;分散剤;熱安定剤;光安定剤;紫外線吸収剤;帯電防止剤;酸化防止剤;微粒子;界面活性剤等が挙げられる。これらの成分は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。 The resin contained in the layer (A) may further contain any component other than the polymer in combination with the polymer. Optional components include, for example, colorants such as pigments and dyes; plasticizers; fluorescent brighteners; dispersants; thermal stabilizers; light stabilizers; ultraviolet absorbers; antistatic agents; Examples include activators. These components may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
 層(A)に含まれる樹脂のガラス転移温度TgAは、好ましくは100℃以上、より好ましくは110℃以上、特に好ましくは120℃以上であり、好ましくは190℃以下、より好ましくは180℃以下、特に好ましくは170℃以下である。層(A)に含まれる樹脂のガラス転移温度が前記範囲の下限値以上である場合、層(A)を延伸して得られる層(λ/2層又はλ/4層)の高温環境下における耐久性を高めることができる。また、層(A)に含まれる樹脂のガラス転移温度が前記範囲の上限値以下である場合、延伸処理を容易に行える。 The glass transition temperature TgA of the resin contained in the layer (A) is preferably 100 ° C. or higher, more preferably 110 ° C. or higher, particularly preferably 120 ° C. or higher, preferably 190 ° C. or lower, more preferably 180 ° C. or lower, Especially preferably, it is 170 degrees C or less. When the glass transition temperature of the resin contained in the layer (A) is not less than the lower limit of the above range, the layer (λ / 2 layer or λ / 4 layer) obtained by stretching the layer (A) in a high temperature environment Durability can be increased. Moreover, when the glass transition temperature of the resin contained in the layer (A) is not more than the upper limit of the above range, the stretching treatment can be easily performed.
 第一工程で用意される層(A)が有する遅相軸の方向は、所望の広帯域波長フィルムが得られる範囲で任意に設定しうる。例えば、層(A)に含まれる樹脂の固有複屈折が正である場合、層(A)の遅相軸は、通常、第三工程での複層フィルムの延伸によって、その複層フィルムの延伸方向に近づくように変化する。また、例えば、層(A)に含まれる樹脂の固有複屈折が負である場合、層(A)の遅相軸は、通常、第三工程での複層フィルムの延伸によって、その複層フィルムの延伸方向に垂直な方向に近づくように変化する。よって、第一工程で用意される層(A)の遅相軸の方向は、第三工程での複層フィルムの延伸方向に応じて設定しうる。 The direction of the slow axis of the layer (A) prepared in the first step can be arbitrarily set within a range where a desired broadband wavelength film can be obtained. For example, when the intrinsic birefringence of the resin contained in the layer (A) is positive, the slow axis of the layer (A) is usually stretched by stretching the multilayer film in the third step. It changes to approach the direction. Further, for example, when the intrinsic birefringence of the resin contained in the layer (A) is negative, the slow axis of the layer (A) is usually determined by stretching the multilayer film in the third step. It changes so that it may approach the direction perpendicular | vertical to the extending | stretching direction. Therefore, the direction of the slow axis of the layer (A) prepared in the first step can be set according to the stretching direction of the multilayer film in the third step.
 第一工程で用意される層(A)の遅相軸は、層(A)の長手方向に対して垂直でないことが好ましく、層(A)の長手方向に平行又はそれに近い関係にあることがより好ましい。よって、層(A)の遅相軸が当該層(A)の長手方向に対してなす配向角は、好ましくは-87°より大きく、より好ましくは-45°以上、更に好ましくは-30°以上、特に好ましくは-15°以上であり、好ましくは87°未満、より好ましくは45°以下、更に好ましくは30°以下、特に好ましくは15°以下である。このような遅相軸を有する層(A)を用いた場合、好ましい光学特性を有する広帯域波長フィルムを容易に得ることができる。 The slow axis of the layer (A) prepared in the first step is preferably not perpendicular to the longitudinal direction of the layer (A), and may be parallel to or close to the longitudinal direction of the layer (A). More preferred. Therefore, the orientation angle formed by the slow axis of the layer (A) with respect to the longitudinal direction of the layer (A) is preferably greater than −87 °, more preferably −45 ° or more, and further preferably −30 ° or more. In particular, it is −15 ° or more, preferably less than 87 °, more preferably 45 ° or less, still more preferably 30 ° or less, and particularly preferably 15 ° or less. When the layer (A) having such a slow axis is used, a broadband wavelength film having preferable optical characteristics can be easily obtained.
 第一工程で用意される層(A)のレターデーション及びNZ係数等の光学特性は、当該層(A)を延伸して得られる層の光学特性に応じて設定しうる。 The optical properties such as retardation and NZ coefficient of the layer (A) prepared in the first step can be set according to the optical properties of the layer obtained by stretching the layer (A).
 例えば、層(A)を延伸してλ/2層を得ようとする場合、層(A)の面内レターデーションは、好ましくは200nm以上、より好ましくは250nm以上、特に好ましくは300nm以上であり、好ましくは500nm以下、より好ましくは450nm以下、特に好ましくは400nm以下である。また、層(A)のNZ係数は、好ましくは1.00以上であり、好ましくは1.20以下、より好ましくは1.15以下、特に好ましくは1.10以下である。 For example, when the layer (A) is stretched to obtain a λ / 2 layer, the in-plane retardation of the layer (A) is preferably 200 nm or more, more preferably 250 nm or more, and particularly preferably 300 nm or more. The thickness is preferably 500 nm or less, more preferably 450 nm or less, and particularly preferably 400 nm or less. Further, the NZ coefficient of the layer (A) is preferably 1.00 or more, preferably 1.20 or less, more preferably 1.15 or less, and particularly preferably 1.10 or less.
 第一工程で用意される層(A)の厚みは、所望の広帯域波長フィルムが得られる範囲で任意に設定しうる。層(A)の具体的な厚みは、好ましくは20μm以上、より好ましくは25μm以上、特に好ましくは30μm以上であり、好ましくは100μm以下、より好ましくは95μm以下、特に好ましくは90μm以下である。層(A)の厚みが前記範囲にある場合、第三工程での延伸によって所望の光学特性を有するλ/2層又はλ/4層を容易に得ることができる。 The thickness of the layer (A) prepared in the first step can be arbitrarily set within a range where a desired broadband wavelength film can be obtained. The specific thickness of the layer (A) is preferably 20 μm or more, more preferably 25 μm or more, particularly preferably 30 μm or more, preferably 100 μm or less, more preferably 95 μm or less, and particularly preferably 90 μm or less. When the thickness of the layer (A) is in the above range, a λ / 2 layer or a λ / 4 layer having desired optical properties can be easily obtained by stretching in the third step.
 層(A)は、適切な樹脂フィルムを延伸して、当該樹脂フィルムに遅相軸を発現させることを含む製造方法によって、得ることができる。以下の説明では、延伸処理を施される前の樹脂フィルムを「延伸前フィルム」と呼び、延伸後に得られる樹脂フィルムを「延伸フィルム」と呼ぶことがある。 The layer (A) can be obtained by a production method including drawing an appropriate resin film and developing a slow axis in the resin film. In the following description, the resin film before being subjected to the stretching treatment may be referred to as “film before stretching”, and the resin film obtained after stretching may be referred to as “stretched film”.
 延伸前フィルムは、例えば、溶融成形法又は溶液流延法によって製造できる。溶融成形法のより具体的な例としては、押出成形法、プレス成形法、インフレーション成形法、射出成形法、ブロー成形法、及び延伸成形法が挙げられる。これらの方法の中でも、機械強度及び表面精度に優れた層(A)を得るために、押出成形法、インフレーション成形法又はプレス成形法が好ましく、中でも効率よく簡単に層(A)を製造できる観点から押出成形法が特に好ましい。また、延伸前フィルムは、長尺のフィルムとして得ることが好ましい。 The film before stretching can be produced by, for example, a melt molding method or a solution casting method. More specific examples of the melt molding method include an extrusion molding method, a press molding method, an inflation molding method, an injection molding method, a blow molding method, and a stretch molding method. Among these methods, in order to obtain a layer (A) excellent in mechanical strength and surface accuracy, an extrusion molding method, an inflation molding method or a press molding method is preferable. Among them, a viewpoint that the layer (A) can be produced efficiently and easily. The extrusion method is particularly preferred. The pre-stretch film is preferably obtained as a long film.
 延伸前フィルムを用意した後で、その延伸前フィルムを延伸して、延伸フィルムとしての層(A)を得ることができる。 After preparing the pre-stretch film, the pre-stretch film can be stretched to obtain a layer (A) as a stretched film.
 層(A)の遅相軸は、通常、延伸前フィルムを延伸したことによって発現する。よって延伸前フィルムの延伸方向は、層(A)の遅相軸の方向に応じて設定することが好ましい。例えば、延伸前フィルムが固有複屈折が正の樹脂で形成されている場合、延伸前フィルムの延伸方向は、第一工程で用意しようとする層(A)の遅相軸に平行な方向に設定することが好ましい。また、例えば、延伸前フィルムが固有複屈折が負の樹脂で形成されている場合、延伸前フィルムの延伸方向は、第一工程で用意しようとする層(A)の遅相軸に垂直な方向に設定することが好ましい。 The slow axis of the layer (A) is usually expressed by stretching the film before stretching. Therefore, the stretching direction of the film before stretching is preferably set according to the direction of the slow axis of the layer (A). For example, when the pre-stretch film is formed of a resin having a positive intrinsic birefringence, the stretch direction of the pre-stretch film is set in a direction parallel to the slow axis of the layer (A) to be prepared in the first step. It is preferable to do. For example, when the film before stretching is formed of a resin having a negative intrinsic birefringence, the stretching direction of the film before stretching is the direction perpendicular to the slow axis of the layer (A) to be prepared in the first step. It is preferable to set to.
 さらに、延伸前フィルムの延伸方向は、当該延伸前フィルムの長手方向に対して垂直でないことが好ましい。よって、延伸前フィルムの延伸方向は、当該延伸前フィルムの長手方向又は斜め方向にあることが好ましい。このような長手方向又は斜め方向への延伸を含む製造方法で得られた延伸フィルムを層(A)として用いることにより、好ましい光学特性を有する広帯域波長フィルムを容易に得ることができる。 Furthermore, the stretching direction of the film before stretching is preferably not perpendicular to the longitudinal direction of the film before stretching. Therefore, it is preferable that the extending | stretching direction of the film before extending | stretching exists in the longitudinal direction or diagonal direction of the said film before extending | stretching. By using a stretched film obtained by such a production method including stretching in the longitudinal direction or oblique direction as the layer (A), a broadband wavelength film having preferable optical properties can be easily obtained.
 延伸前フィルムの延伸倍率は、好ましくは1.1倍以上、より好ましくは1.2倍以上であり、好ましくは4.0倍以下、より好ましくは3.0倍以下である。延伸倍率が前記範囲の下限値以上である場合、延伸方向の屈折率を大きくできる。また、延伸倍率が前記範囲の上限値以下である場合、層(A)を延伸して得られる層の遅相軸の方向を容易に制御することができる。 The stretch ratio of the pre-stretch film is preferably 1.1 times or more, more preferably 1.2 times or more, preferably 4.0 times or less, more preferably 3.0 times or less. When the draw ratio is not less than the lower limit of the above range, the refractive index in the drawing direction can be increased. Moreover, when a draw ratio is below the upper limit of the said range, the direction of the slow axis of the layer obtained by extending | stretching a layer (A) can be controlled easily.
 延伸前フィルムの延伸温度は、好ましくはTgA以上、より好ましくは「TgA+2℃」以上、特に好ましくは「TgA+5℃」以上であり、好ましくは「TgA+40℃」以下、より好ましくは「TgA+35℃」以下、特に好ましくは「TgA+30℃」以下である。ここで、TgAとは、層(A)に含まれる樹脂のガラス転移温度を言う。延伸温度が前記の範囲にある場合、延伸前フィルムに含まれる分子を確実に配向させることができるので、所望の光学特性を有する層(A)を容易に得ることができる。 The stretching temperature of the film before stretching is preferably TgA or higher, more preferably “TgA + 2 ° C.” or higher, particularly preferably “TgA + 5 ° C.” or higher, preferably “TgA + 40 ° C.” or lower, more preferably “TgA + 35 ° C.” or lower, Especially preferably, it is “TgA + 30 ° C.” or less. Here, TgA refers to the glass transition temperature of the resin contained in the layer (A). When the stretching temperature is in the above range, the molecules contained in the pre-stretched film can be reliably oriented, so that the layer (A) having desired optical properties can be easily obtained.
 第一工程での延伸は、自由一軸延伸として行ってもよい。自由一軸延伸とは、ある一方向への延伸であって、延伸される方向以外の方向に拘束力を加えない延伸のことをいう。よって、例えば延伸前フィルムの長手方向への自由一軸延伸とは、延伸前フィルムの幅方向の端部を拘束しないで行なう長手方向への延伸のことをいう。 The stretching in the first step may be performed as free uniaxial stretching. Free uniaxial stretching refers to stretching in a certain direction and not applying a restraining force in a direction other than the direction in which the film is stretched. Thus, for example, free uniaxial stretching in the longitudinal direction of the film before stretching refers to stretching in the longitudinal direction performed without restraining the end of the film before stretching in the width direction.
 上述した延伸は、通常、延伸前フィルムを長手方向に連続的に搬送しながら、ロール延伸機、テンター延伸機等の適切な延伸機を用いて行なうことができる。例えば、延伸前フィルムを当該延伸前フィルムの長手方向に延伸する場合には、ロール延伸機を用いることが好ましい。ロール延伸機により、自由一軸延伸を容易に行うことができる。これらの延伸機としては、例えば、特許文献1に記載のものを用いうる。 The above-described stretching can usually be performed using an appropriate stretching machine such as a roll stretching machine or a tenter stretching machine while continuously transporting the film before stretching in the longitudinal direction. For example, when a film before stretching is stretched in the longitudinal direction of the film before stretching, it is preferable to use a roll stretching machine. With a roll stretching machine, free uniaxial stretching can be easily performed. As these stretching machines, for example, the one described in Patent Document 1 can be used.
[3.第四工程]
 広帯域波長フィルムの製造方法は、第一工程において層(A)を用意した後で、必要に応じて、層(A)上に薄膜層を形成する工程を含んでいてもよい。適切な薄膜層を形成することにより、薄膜層は易接着層として機能し、層(A)と層(B)との結着力を高めることができる。また、薄膜層は、耐溶媒性を有することが好ましい。このような薄膜層は、通常、樹脂により形成される。
[3. Fourth step]
The method for producing a broadband wavelength film may include a step of forming a thin film layer on the layer (A), if necessary, after preparing the layer (A) in the first step. By forming an appropriate thin film layer, the thin film layer functions as an easy adhesion layer, and the binding force between the layer (A) and the layer (B) can be increased. Moreover, it is preferable that a thin film layer has solvent resistance. Such a thin film layer is usually formed of a resin.
 薄膜層の材料としては、例えば、アクリル樹脂、ウレタン樹脂、アクリルウレタン樹脂、エステル樹脂、エチレンイミン樹脂等が挙げられる。アクリル樹脂は、アクリルポリマーを含む樹脂である。また、ウレタン樹脂は、ポリウレタンを含む樹脂である。アクリルポリマー及びポリウレタン等の重合体は、通常、広範な種類の樹脂に対して高い結着力を有するので、層(A)と層(B)との結着力を高めることができる。また、これらの重合体は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。 Examples of the material for the thin film layer include acrylic resin, urethane resin, acrylic urethane resin, ester resin, and ethyleneimine resin. The acrylic resin is a resin containing an acrylic polymer. The urethane resin is a resin containing polyurethane. A polymer such as an acrylic polymer and polyurethane usually has a high binding force for a wide variety of resins, so that the binding force between the layer (A) and the layer (B) can be increased. Moreover, these polymers may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
 薄膜層の材料としての樹脂は、重合体に組み合わせて、耐熱安定剤、耐候安定剤、レベリング剤、帯電防止剤、スリップ剤、アンチブロッキング剤、防曇剤、滑剤、染料、顔料、天然油、合成油、ワックス、粒子等の任意の成分を含んでいてもよい。任意の成分は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。 Resin as a material of the thin film layer is combined with a polymer, heat stabilizer, weather stabilizer, leveling agent, antistatic agent, slip agent, antiblocking agent, antifogging agent, lubricant, dye, pigment, natural oil, Arbitrary components such as synthetic oil, wax, and particles may be included. Arbitrary components may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
 薄膜層の材料としての樹脂のガラス転移温度は、層(A)に含まれる樹脂のガラス転移温度TgA、及び、層(B)に含まれる固有複屈折が正の樹脂のガラス転移温度TgBよりも低いことが好ましい。特に、薄膜層の材料としての樹脂のガラス転移温度と、ガラス転移温度TgA及びTgBのうち低い方の温度との差は、5℃以上が好ましく、10℃以上がより好ましく、20℃以上が特に好ましい。これにより、第三工程における延伸によって薄膜層にレターデーションが発現することを抑制できるので、広帯域波長フィルムでの薄膜層が光学等方性を有することができる。よって、広帯域波長フィルムの光学特性の調整を容易にすることができる。 The glass transition temperature of the resin as the material of the thin film layer is higher than the glass transition temperature TgA of the resin contained in the layer (A) and the glass transition temperature TgB of the resin having a positive intrinsic birefringence contained in the layer (B). Preferably it is low. In particular, the difference between the glass transition temperature of the resin as the material of the thin film layer and the lower one of the glass transition temperatures TgA and TgB is preferably 5 ° C. or higher, more preferably 10 ° C. or higher, and particularly preferably 20 ° C. or higher. preferable. Thereby, since it can suppress that a thin film layer expresses retardation by extending | stretching in a 3rd process, the thin film layer in a broadband wavelength film can have optical isotropy. Therefore, it is possible to easily adjust the optical characteristics of the broadband wavelength film.
 薄膜層は、例えば、薄膜層の材料としての樹脂と、溶媒とを含む塗工液を、層(A)上に塗工することを含む方法によって、形成できる。溶媒としては、水を用いてもよく、有機溶媒を用いてもよい。有機溶媒としては、例えば、後述する層(B)の形成に用いうる溶媒と同様のものが挙げられる。また、溶媒は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。 The thin film layer can be formed, for example, by a method including coating a coating liquid containing a resin as a material for the thin film layer and a solvent on the layer (A). As the solvent, water or an organic solvent may be used. As an organic solvent, the thing similar to the solvent which can be used for formation of the layer (B) mentioned later is mentioned, for example. Moreover, a solvent may be used individually by 1 type and may be used combining two or more types by arbitrary ratios.
 さらに、前記の塗工液は、架橋剤を含んでいてもよい。架橋剤を用いることにより、薄膜層の機械的強度を高めたり、薄膜層の層(A)及び層(B)に対する結着性を高めたりすることができる。架橋剤としては、例えば、エポキシ化合物、アミノ化合物、イソシアネート化合物、カルボジイミド化合物、オキサゾリン化合物等を使用できる。また、これらは、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。架橋剤の量は、塗工液中の重合体100重量部に対して、好ましくは1重量部以上、より好ましくは5重量部以上であり、好ましくは70重量部以下、より好ましくは65重量部以下である。 Furthermore, the coating liquid may contain a crosslinking agent. By using a crosslinking agent, the mechanical strength of the thin film layer can be increased, and the binding property of the thin film layer to the layer (A) and the layer (B) can be increased. As a crosslinking agent, an epoxy compound, an amino compound, an isocyanate compound, a carbodiimide compound, an oxazoline compound, etc. can be used, for example. Moreover, these may be used individually by 1 type and may be used combining two or more types by arbitrary ratios. The amount of the crosslinking agent is preferably 1 part by weight or more, more preferably 5 parts by weight or more, preferably 70 parts by weight or less, more preferably 65 parts by weight with respect to 100 parts by weight of the polymer in the coating liquid. It is as follows.
 塗工液の塗工方法は、例えば、後述する層(B)の形成に用いうる塗工方法と同様の方法が挙げられる。 Examples of the coating method of the coating liquid include the same methods as the coating method that can be used for forming the layer (B) described later.
 層(A)上に塗工液を塗工することにより、薄膜層を形成できる。この薄膜層には、必要に応じて、乾燥及び架橋等の硬化処理を施してもよい。乾燥方法としては、例えば、オーブンを用いた加熱乾燥が挙げられる。また、架橋方法としては、例えば、加熱処理、紫外線等の活性エネルギー線の照射処理、などの方法が挙げられる。 A thin film layer can be formed by applying a coating solution on the layer (A). This thin film layer may be subjected to a curing treatment such as drying and crosslinking as necessary. Examples of the drying method include heat drying using an oven. Moreover, as a crosslinking method, methods, such as heat processing, irradiation processing of active energy rays, such as an ultraviolet-ray, are mentioned, for example.
[4.第二工程]
 第一工程において層(A)を用意し、必要に応じて薄膜層を形成した後で、固有複屈折が正の樹脂の層(B)を形成して、複層フィルムを得る第二工程を行う。この第二工程では、層(A)上に、直接、又は、薄膜層等の任意の層を介して間接的に、層(B)を形成する。ここで「直接」とは、層(A)と層(B)との間に任意の層が無いことをいう。
[4. Second step]
In the first step, a layer (A) is prepared, and after forming a thin film layer as necessary, a second step of obtaining a multilayer film by forming a resin layer (B) having a positive intrinsic birefringence. Do. In the second step, the layer (B) is formed directly on the layer (A) or indirectly via an arbitrary layer such as a thin film layer. Here, “directly” means that there is no arbitrary layer between the layer (A) and the layer (B).
 層(B)を形成する固有複屈折が正の樹脂としては、第一工程において層(A)の材料として説明した固有複屈折が正の樹脂の範囲から、任意の樹脂を選択して用いうる。また、層(B)に含まれる樹脂と、層(A)に含まれる樹脂とは、同じでもよく、異なっていてもよい。 As the resin having a positive intrinsic birefringence for forming the layer (B), any resin can be selected and used from the range of the resins having a positive intrinsic birefringence described as the material for the layer (A) in the first step. . The resin contained in the layer (B) and the resin contained in the layer (A) may be the same or different.
 層(B)に含まれる固有複屈折が正の樹脂のガラス転移温度TgBは、好ましくは100℃以上、より好ましくは110℃以上、特に好ましくは120℃以上であり、好ましくは190℃以下、より好ましくは180℃以下、特に好ましくは170℃以下である。層(B)に含まれる樹脂のガラス転移温度が前記範囲の下限値以上である場合、層(B)を延伸して得られる層(λ/2層又はλ/4層)の高温環境下における耐久性を高めることができる。また、層(B)に含まれる樹脂のガラス転移温度が前記範囲の上限値以下である場合、延伸処理を容易に行える。 The glass transition temperature TgB of the resin having a positive intrinsic birefringence contained in the layer (B) is preferably 100 ° C. or higher, more preferably 110 ° C. or higher, particularly preferably 120 ° C. or higher, preferably 190 ° C. or lower, more Preferably it is 180 degrees C or less, Most preferably, it is 170 degrees C or less. When the glass transition temperature of the resin contained in the layer (B) is equal to or higher than the lower limit of the above range, the layer (λ / 2 layer or λ / 4 layer) obtained by stretching the layer (B) in a high temperature environment Durability can be increased. Moreover, when the glass transition temperature of the resin contained in the layer (B) is not more than the upper limit of the above range, the stretching treatment can be easily performed.
 第三工程における延伸によって層(A)及び層(B)の両方の光学特性を適切な範囲に調整する観点から、層(A)に含まれる樹脂のガラス転移温度TgAと層(B)に含まれる樹脂のガラス転移温度TgBとは、近いことが好ましい。具体的には、ガラス転移温度TgAとガラス転移温度TgBとの差の絶対値|TgA-TgB|が、好ましくは20℃以下、より好ましくは15℃以下、特に好ましくは10℃以下である。 From the viewpoint of adjusting the optical properties of both the layer (A) and the layer (B) to an appropriate range by stretching in the third step, the glass transition temperature TgA of the resin contained in the layer (A) and the layer (B) The glass transition temperature TgB of the resin to be used is preferably close. Specifically, the absolute value | TgA−TgB | of the difference between the glass transition temperature TgA and the glass transition temperature TgB is preferably 20 ° C. or less, more preferably 15 ° C. or less, and particularly preferably 10 ° C. or less.
 層(B)は、面内レターデーション及び遅相軸を有していてもよい。層(B)が面内レターデーション及び遅相軸を有する場合、第三工程での延伸によって、層(B)の面内レターデーション及び遅相軸方向が調整される。しかし、このような調整を行うための延伸条件の設定は、複雑となり易い。そこで、第三工程での延伸後に層(B)において所望の光学特性及び遅相軸方向を容易に得る観点からは、第二工程で形成する層(B)は、面内レターデーション及び遅相軸を有さないか、有するとしても面内レターデーションが小さいことが好ましい。具体的には、層(B)の面内レターデーションは、好ましくは0nm~20nm、より好ましくは0nm~15nm、特に好ましくは0nm~10nmである。 The layer (B) may have in-plane retardation and a slow axis. When the layer (B) has an in-plane retardation and a slow axis, the in-plane retardation and the slow axis direction of the layer (B) are adjusted by stretching in the third step. However, the setting of the stretching conditions for performing such adjustment tends to be complicated. Therefore, from the viewpoint of easily obtaining the desired optical characteristics and slow axis direction in the layer (B) after stretching in the third step, the layer (B) formed in the second step has in-plane retardation and slow phase. It is preferable that the in-plane retardation is small even if it does not have an axis. Specifically, the in-plane retardation of the layer (B) is preferably 0 nm to 20 nm, more preferably 0 nm to 15 nm, and particularly preferably 0 nm to 10 nm.
 第二工程で形成する層(B)の厚みは、所望の広帯域波長フィルムが得られる範囲で、任意に設定しうる。層(B)の具体的な厚みは、好ましくは3μm以上、より好ましくは4μm以上、特に好ましくは5μm以上であり、好ましくは30μm以下、より好ましくは25μm以下、特に好ましくは20μm以下である。層(B)の厚みが前記範囲にある場合、延伸によって所望の光学特性を有するλ/2層又はλ/4層を容易に得ることができる。 The thickness of the layer (B) formed in the second step can be arbitrarily set within a range where a desired broadband wavelength film can be obtained. The specific thickness of the layer (B) is preferably 3 μm or more, more preferably 4 μm or more, particularly preferably 5 μm or more, preferably 30 μm or less, more preferably 25 μm or less, and particularly preferably 20 μm or less. When the thickness of the layer (B) is in the above range, a λ / 2 layer or λ / 4 layer having desired optical properties can be easily obtained by stretching.
 層(B)の形成方法に特段の制限は無く、例えば、塗工法、押出法、貼合法などの形成方法を用いうる。 There is no special restriction | limiting in the formation method of a layer (B), For example, formation methods, such as a coating method, an extrusion method, and the bonding method, can be used.
 塗工法によって層(B)を形成する場合、第二工程は、層(A)上に、固有複屈折が正の樹脂を含む組成物を塗工することを含む。前記の組成物は、通常、固有複屈折が正の樹脂に組み合わせて更に溶媒を含む液状の組成物である。溶媒としては、例えば、酢酸メチル、酢酸エチル、アセトン、メチルエチルケトン、3-メチル-2-ブタノン、メチルイソブチルケトン、テトラヒドロフラン、シクロペンチルメチルエーテル、アセチルアセトン、シクロヘキサノン、2-メチルシクロヘキサノン、1,3-ジオキソラン、1,4-ジオキサン、2-ペンタノン、N,N-ジメチルホルムアミドなどが挙げられる。また、溶媒は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。溶媒は、溶解、配向緩和等の現象を層(A)に生じさせる可能性があるが、通常は、液状の組成物の塗工厚みが薄く、また、塗工後速やかに乾燥するので、前記の現象の程度は無視できるほど小さい。 When the layer (B) is formed by the coating method, the second step includes coating a composition containing a resin having a positive intrinsic birefringence on the layer (A). The composition is usually a liquid composition containing a solvent in combination with a resin having a positive intrinsic birefringence. Examples of the solvent include methyl acetate, ethyl acetate, acetone, methyl ethyl ketone, 3-methyl-2-butanone, methyl isobutyl ketone, tetrahydrofuran, cyclopentyl methyl ether, acetylacetone, cyclohexanone, 2-methylcyclohexanone, 1,3-dioxolane, 1 , 4-dioxane, 2-pentanone, N, N-dimethylformamide and the like. Moreover, a solvent may be used individually by 1 type and may be used combining two or more types by arbitrary ratios. The solvent may cause a phenomenon such as dissolution and orientation relaxation in the layer (A). Usually, the coating thickness of the liquid composition is thin, and the coating is dried quickly after coating. The degree of this phenomenon is negligibly small.
 前記の組成物の塗工方法としては、例えば、カーテンコーティング法、押し出しコーティング法、ロールコーティング法、スピンコーティング法、ディップコーティング法、バーコーティング法、スプレーコーティング法、スライドコーティング法、印刷コーティング法、グラビアコーティング法、ダイコーティング法、ギャップコーティング法、及びディッピング法などが挙げられる。 Examples of the coating method of the composition include curtain coating method, extrusion coating method, roll coating method, spin coating method, dip coating method, bar coating method, spray coating method, slide coating method, print coating method, and gravure. Examples of the method include a coating method, a die coating method, a gap coating method, and a dipping method.
 また、塗工法では、第二工程は、組成物を層(A)上に塗工した後で、必要に応じて塗工された組成物を乾燥させることを含む。乾燥により溶媒が除去されて、層(A)上に固有複屈折が正の樹脂の層(B)を形成することができる。乾燥は、例えば、自然乾燥、加熱乾燥、減圧乾燥、減圧加熱乾燥等の乾燥方法で行いうる。 Also, in the coating method, the second step includes drying the coated composition as necessary after coating the composition on the layer (A). The solvent is removed by drying, and a layer (B) of a resin having a positive intrinsic birefringence can be formed on the layer (A). Drying can be performed by a drying method such as natural drying, heat drying, reduced pressure drying, and reduced pressure heat drying.
 押出法によって層(B)を形成する場合、第二工程は、層(A)上に、固有複屈折が正の樹脂を押し出すことを含む。樹脂の押し出しは、通常、当該樹脂が溶融した状態で行われる。また、樹脂は、通常、ダイを用いて、フィルム状に押し出される。このように押し出された固有複屈折が正の樹脂が層(A)又は薄膜層に付着することで、層(A)上に固有複屈折が正の樹脂の層(B)を形成することができる。また、押出法によって層(B)を形成する場合、第二工程は、通常、押し出されて層(A)に付着した固有複屈折が正の樹脂を冷却して硬化させることを含む。 When the layer (B) is formed by the extrusion method, the second step includes extruding a resin having a positive intrinsic birefringence on the layer (A). The extrusion of the resin is usually performed in a state where the resin is melted. Moreover, resin is normally extruded to a film form using die | dye. A resin (B) having a positive intrinsic birefringence may be formed on the layer (A) by adhering the extruded resin having a positive intrinsic birefringence to the layer (A) or the thin film layer. it can. When the layer (B) is formed by an extrusion method, the second step usually includes cooling and curing a resin having a positive intrinsic birefringence that has been extruded and adhered to the layer (A).
 貼合法によって層(B)を形成する場合、第二工程は、層(A)に、固有複屈折が正の樹脂のフィルムを貼合することを含む。固有複屈折が正の樹脂のフィルムの製造方法としては、例えば、押出成形法、インフレーション成形法、プレス成形法等の溶融成形法;溶液流延法;が挙げられる。また、固有複屈折が正の樹脂のフィルムと層(A)との貼合には、必要に応じて、接着剤又は粘着剤を用いてもよい。 When the layer (B) is formed by the bonding method, the second step includes bonding a film of a resin having a positive intrinsic birefringence to the layer (A). Examples of a method for producing a resin film having a positive intrinsic birefringence include melt molding methods such as an extrusion molding method, an inflation molding method, and a press molding method; and a solution casting method. Moreover, you may use an adhesive agent or an adhesive as needed for the bonding of the film of resin with a positive intrinsic birefringence, and a layer (A).
 上述した層(B)の形成方法の中でも、塗工法が好ましい。例えば、貼合法を用いる場合、適切な支持フィルム上に層(B)を形成し、この層(B)を層(A)に貼り合わせると、層(B)の破損を抑制しながら層(A)上に層(B)を形成することが可能である。しかし、支持フィルム上への層(B)の形成と、この支持フィルムから層(A)への層(B)の転写という多くの工程を行う貼合法に比べ、塗工法は、層(B)の形成に要する工程数を少なくできる。さらに、塗工法によれば、接着剤及び粘着剤が不要である。また、塗工法では、押出法よりも層(B)自体の厚みを薄くし易い。よって、薄い広帯域波長フィルムを少ない工程数で得る観点では、塗工法によって層(B)を形成することが好ましい。 Among the methods for forming the layer (B) described above, the coating method is preferable. For example, when the bonding method is used, when the layer (B) is formed on an appropriate support film and this layer (B) is bonded to the layer (A), the layer (A The layer (B) can be formed thereon. However, compared with the laminating method in which many steps of forming the layer (B) on the support film and transferring the layer (B) from the support film to the layer (A) are performed, the coating method is the layer (B). The number of steps required to form the film can be reduced. Furthermore, according to the coating method, an adhesive and a pressure-sensitive adhesive are unnecessary. Further, in the coating method, the thickness of the layer (B) itself can be made thinner than in the extrusion method. Therefore, from the viewpoint of obtaining a thin broadband wavelength film with a small number of steps, it is preferable to form the layer (B) by a coating method.
[5.第三工程]
 第二工程において層(A)及び層(B)を備える複層フィルムを得た後で、この複層フィルムを延伸して、長尺の広帯域波長フィルムを得る第三工程を行う。第三工程での延伸により、層(A)の遅相軸の方向が調整され、且つ、層(A)の光学特性が調整されて、λ/2層及びλ/4層の一方が得られる。また、第三工程での延伸により、層(B)に遅相軸が現れ、且つ、層(B)に光学特性が発現して、λ/2層及びλ/4層の他方が得られる。
[5. Third step]
After obtaining the multilayer film provided with the layer (A) and the layer (B) in the second step, the third step of stretching the multilayer film to obtain a long broadband wavelength film is performed. By stretching in the third step, the direction of the slow axis of the layer (A) is adjusted, and the optical characteristics of the layer (A) are adjusted to obtain one of the λ / 2 layer and the λ / 4 layer. . Further, due to the stretching in the third step, the slow axis appears in the layer (B), and the optical characteristics appear in the layer (B), and the other of the λ / 2 layer and the λ / 4 layer is obtained.
 第三工程での延伸は、複層フィルムに含まれる層(A)の遅相軸に対して垂直でなく平行でもない方向に行われる。これにより、通常、前記層(B)にレターデーションを発現させられると同時に、前記層(A)の遅相軸を任意の方向にコントロールし、前記式(1)の角度関係を得ることができる。 The stretching in the third step is performed in a direction that is neither perpendicular nor parallel to the slow axis of the layer (A) contained in the multilayer film. Thereby, usually, retardation can be expressed in the layer (B), and at the same time, the slow axis of the layer (A) can be controlled in an arbitrary direction to obtain the angular relationship of the formula (1). .
 具体的な延伸方向は、複層フィルムの面内方向の中から、所望の広帯域波長フィルムが得られるように、設定される。
 例えば、層(A)が固有複屈折が正の樹脂の層である場合には、層(A)の遅相軸の方向は、第三工程での延伸によって、その延伸方向に近づくように変化する。また、例えば、層(A)が固有複屈折が負の樹脂の層である場合には、層(A)の遅相軸の方向は、第三工程での延伸によって、その延伸方向に垂直な方向に近づくように変化する。このように、通常、層(A)の遅相軸の方向は、第三工程での延伸によって変化する。さらに、層(B)では、通常、第三工程での延伸によって、その延伸方向に平行な方向に遅相軸が現れる。したがって、第三工程での延伸方向は、前記のような層(A)での遅相軸の方向の変化、及び、層(B)での遅相軸の発現によって、所望の方向に遅相軸を有するλ/2層及びλ/4層が得られるように設定することが好ましい。
The specific stretching direction is set so that a desired broadband wavelength film can be obtained from the in-plane direction of the multilayer film.
For example, when the layer (A) is a resin layer having positive intrinsic birefringence, the direction of the slow axis of the layer (A) changes so as to approach the stretching direction by stretching in the third step. To do. For example, when the layer (A) is a resin layer having a negative intrinsic birefringence, the slow axis direction of the layer (A) is perpendicular to the stretching direction by stretching in the third step. It changes to approach the direction. Thus, normally, the direction of the slow axis of a layer (A) changes with extending | stretching in a 3rd process. Furthermore, in the layer (B), a slow axis usually appears in a direction parallel to the stretching direction due to stretching in the third step. Accordingly, the stretching direction in the third step is delayed in the desired direction by the change in the direction of the slow axis in the layer (A) and the development of the slow axis in the layer (B). It is preferable to set so that λ / 2 layers and λ / 4 layers having axes are obtained.
 第三工程における複層フィルムの延伸方向と、層(A)の遅相軸とがなす具体的な角度の大きさ(角度の絶対値)は、好ましくは50°以上、より好ましくは60°以上、特に好ましくは70°以上であり、好ましくは86°以下、特に好ましくは85°以下である。このような延伸方向に複層フィルムを延伸した場合、λ/2層及びλ/4層の遅相軸を、式(1)の関係を満たすように調整することが容易となる。 The specific angle size (absolute value of the angle) formed by the stretching direction of the multilayer film in the third step and the slow axis of the layer (A) is preferably 50 ° or more, more preferably 60 ° or more. The angle is particularly preferably 70 ° or more, preferably 86 ° or less, particularly preferably 85 ° or less. When the multilayer film is stretched in such a stretching direction, it is easy to adjust the slow axes of the λ / 2 layer and the λ / 4 layer so as to satisfy the relationship of the formula (1).
 中でも、第三工程は、好ましくは、複層フィルムを、当該複層フィルムの長手方向に対して45°以上の角度をなす延伸方向に延伸することを含む。より詳しくは、第三工程での延伸方向が、複層フィルムの長手方向に対してなす角度は、好ましくは45°以上、より好ましくは60°以上、特に好ましくは70°以上であり、好ましくは135°以下、より好ましくは110°以下、特に好ましくは100°以下である。このような延伸方向に複層フィルムを延伸した場合、λ/2層及びλ/4層の遅相軸の方向を容易に制御することが可能である。 Among these, the third step preferably includes stretching the multilayer film in a stretching direction that forms an angle of 45 ° or more with respect to the longitudinal direction of the multilayer film. More specifically, the angle formed by the stretching direction in the third step with respect to the longitudinal direction of the multilayer film is preferably 45 ° or more, more preferably 60 ° or more, particularly preferably 70 ° or more, preferably It is 135 ° or less, more preferably 110 ° or less, and particularly preferably 100 ° or less. When the multilayer film is stretched in such a stretching direction, the slow axis directions of the λ / 2 layer and the λ / 4 layer can be easily controlled.
 第三工程における延伸倍率は、好ましくは1.1倍以上、より好ましくは1.15倍以上、特に好ましくは1.2倍以上であり、好ましくは3.0倍以下、より好ましくは2.5倍以下、特に好ましくは2.2倍以下である。第三工程における延伸倍率が前記範囲の下限値以上である場合、シワの発生を抑制できる。また、第三工程における延伸倍率が前記範囲の上限値以下である場合、λ/2層及びλ/4層の遅相軸の方向を容易に制御することが可能である。 The draw ratio in the third step is preferably 1.1 times or more, more preferably 1.15 times or more, particularly preferably 1.2 times or more, preferably 3.0 times or less, more preferably 2.5 times. 2 times or less, particularly preferably 2.2 times or less. When the draw ratio in the third step is not less than the lower limit of the above range, the generation of wrinkles can be suppressed. Moreover, when the draw ratio in the third step is less than or equal to the upper limit of the above range, the direction of the slow axis of the λ / 2 layer and the λ / 4 layer can be easily controlled.
 第三工程における延伸温度は、層(A)に含まれる樹脂のガラス転移温度TgA及び層(B)に含まれる固有複屈折が正の樹脂のガラス転移温度TgBに対して、下記の条件(C1)及び(C2)の両方を満たすことが好ましい。
 (C1)延伸温度が、好ましくはTgA-20℃以上、より好ましくはTgA-10℃以上、特に好ましくはTgA-5℃以上であり、好ましくはTgA+30℃以下、より好ましくはTgA+25℃以下、特に好ましくはTgA+20℃以下の温度である。
 (C2)延伸温度が、好ましくはTgB-20℃以上、より好ましくはTgB-10℃以上、特に好ましくはTgB-5℃以上であり、好ましくはTgB+30℃以下、より好ましくはTgB+25℃以下、特に好ましくはTgB+20℃以下の温度である。
 このような延伸温度で延伸を行うことにより、層(A)の光学特性を適切に調整でき、且つ、層(B)に所望の光学特性を発現させることができる。よって、所望の光学特性を有する広帯域波長フィルムを得ることができる。
The stretching temperature in the third step is the following condition (C1) with respect to the glass transition temperature TgA of the resin contained in the layer (A) and the glass transition temperature TgB of the resin having a positive intrinsic birefringence contained in the layer (B). ) And (C2) are preferably satisfied.
(C1) The stretching temperature is preferably TgA-20 ° C or higher, more preferably TgA-10 ° C or higher, particularly preferably TgA-5 ° C or higher, preferably TgA + 30 ° C or lower, more preferably TgA + 25 ° C or lower, particularly preferably. Is a temperature of TgA + 20 ° C. or lower.
(C2) The stretching temperature is preferably TgB-20 ° C or higher, more preferably TgB-10 ° C or higher, particularly preferably TgB-5 ° C or higher, preferably TgB + 30 ° C or lower, more preferably TgB + 25 ° C or lower, particularly preferably. Is a temperature of TgB + 20 ° C. or lower.
By stretching at such a stretching temperature, the optical properties of the layer (A) can be appropriately adjusted, and desired optical properties can be expressed in the layer (B). Accordingly, a broadband wavelength film having desired optical characteristics can be obtained.
 上述した第三工程での延伸は、任意の延伸機を用いて行うことができ、例えば、テンター延伸機、ロール延伸機を用いて行うことができる。これらの延伸機を用いた延伸は、長尺の複層フィルムを長手方向に連続的に搬送しながら行うことが好ましい。 The stretching in the third step described above can be performed using an arbitrary stretching machine, for example, a tenter stretching machine or a roll stretching machine. Stretching using these stretching machines is preferably performed while continuously transporting a long multilayer film in the longitudinal direction.
[6.任意の工程]
 上述した広帯域波長フィルムの製造方法は、上述した工程に組み合わせて、更に任意の工程を含んでいてもよい。
 例えば、広帯域波長フィルムの製造方法は、広帯域波長フィルムの表面に保護層を設ける工程を含んでいてもよい。
[6. Any process]
The above-described method for producing a broadband wavelength film may further include an optional step in combination with the above-described steps.
For example, the method for producing a broadband wavelength film may include a step of providing a protective layer on the surface of the broadband wavelength film.
 さらに、例えば、広帯域波長フィルムの製造方法は、任意の時点において、層(A)、層(B)、及び薄膜層のうち1又は2以上の表面に、コロナ処理、プラズマ処理等の表面処理を施す工程を含んでいてもよい。よって、例えば、層(A)の表面に表面処理を施した後で、その処理面に層(B)又は薄膜層を形成してもよい。また、例えば、薄膜層の表面に表面処理を施した後で、その処理面に層(B)を形成してもよい。表面処理を行うことにより、当該表面処理を施された面において層同士の結着性を高めることが可能である。 Further, for example, in the method for producing a broadband wavelength film, surface treatment such as corona treatment and plasma treatment is applied to one or more surfaces of the layer (A), the layer (B), and the thin film layer at an arbitrary time. The process to apply may be included. Therefore, for example, after the surface treatment is performed on the surface of the layer (A), the layer (B) or the thin film layer may be formed on the treated surface. Further, for example, after the surface treatment is performed on the surface of the thin film layer, the layer (B) may be formed on the treated surface. By performing the surface treatment, it is possible to enhance the binding property between the layers on the surface-treated surface.
 上述した第一工程~第四工程及び任意の工程は、いずれも、層(A)、複層フィルム及び広帯域波長フィルム等のフィルムを連続的に搬送しながら行いうる。このようなファイルの搬送の搬送方向は、通常、当該フィルムの長手方向である。よって、前記の搬送の際には、フィルムの長手方向及び幅方向は、通常、搬送のMD方向(Machine Direction)及びTD方向(Transverse Direction)に一致する。 Any of the first to fourth steps and the optional step described above can be performed while continuously transporting films such as the layer (A), the multilayer film, and the broadband wavelength film. The conveyance direction of such a file conveyance is usually the longitudinal direction of the film. Therefore, in the case of the said conveyance, the longitudinal direction and the width direction of a film usually correspond to MD direction (Machine Direction) and TD direction (Transverse Direction) of conveyance.
[7.広帯域波長フィルム]
 上述した製造方法により、λ/2層及びλ/4層を備えた共延伸フィルムを得ることができる。この共延伸フィルムのλ/2層及びλ/4層は、前記式(1)を満たす。式(1)で表される関係を満たすλ/2層とλ/4層との組み合わせは、広い波長範囲において当該フィルムを透過する光にその光の波長の略1/4波長の面内レターデーションを与えることが可能な広帯域波長フィルムとして機能できる(特開2007-004120号公報参照)。よって、上述した製造方法によれば、λ/2層及びλ/4層を備えた共延伸フィルムとして、広帯域波長フィルムを得ることができる。より広い波長範囲で機能できる広帯域波長フィルムを実現する観点では、λ/2層及びλ/4層は、式(2)を満たすことが好ましく、式(3)を満たすことがより好ましい。式(2)は、θ(λ/4)が「{+45°+2×θ(λ/2)}-4°」以上「{+45°+2×θ(λ/2)}+4°」以下の範囲にあることを表す。また、式(3)は、θ(λ/4)が「{+45°+2×θ(λ/2)}-3°」以上「{+45°+2×θ(λ/2)}+3°」以下の範囲にあることを表す。
  θ(λ/4)={+45°+2×θ(λ/2)}±5°   (1)
  θ(λ/4)={+45°+2×θ(λ/2)}±4°   (2)
  θ(λ/4)={+45°+2×θ(λ/2)}±3°   (3)
[7. Broadband wavelength film]
By the manufacturing method described above, a co-stretched film having a λ / 2 layer and a λ / 4 layer can be obtained. The λ / 2 layer and λ / 4 layer of this co-stretched film satisfy the above formula (1). The combination of the λ / 2 layer and the λ / 4 layer satisfying the relationship represented by the formula (1) is such that an in-plane letter having a wavelength that is approximately ¼ wavelength of the light transmitted through the film in a wide wavelength range. It can function as a broadband wavelength film capable of providing a foundation (see JP 2007-004120 A). Therefore, according to the manufacturing method described above, a broadband wavelength film can be obtained as a co-stretched film having a λ / 2 layer and a λ / 4 layer. From the viewpoint of realizing a broadband wavelength film that can function in a wider wavelength range, the λ / 2 layer and the λ / 4 layer preferably satisfy Expression (2), and more preferably satisfy Expression (3). Formula (2) is a range in which θ (λ / 4) is “{+ 45 ° + 2 × θ (λ / 2)} − 4 °” or more and “{+ 45 ° + 2 × θ (λ / 2)} + 4 °” or less. It means that there is. Further, in the formula (3), θ (λ / 4) is “{+ 45 ° + 2 × θ (λ / 2)} − 3 °” or more and “{+ 45 ° + 2 × θ (λ / 2)} + 3 °” or less. It is in the range of.
θ (λ / 4) = {+ 45 ° + 2 × θ (λ / 2)} ± 5 ° (1)
θ (λ / 4) = {+ 45 ° + 2 × θ (λ / 2)} ± 4 ° (2)
θ (λ / 4) = {+ 45 ° + 2 × θ (λ / 2)} ± 3 ° (3)
 上述した製造方法では、層(A)及び層(B)の延伸を、従来のように別々に行うのではなく、第三工程において一緒に行っている。そのため、従来よりも延伸処理の回数を減らすことができるので、広帯域波長フィルムの製造に要する工程数を減らすことができ、したがって、効率の良い製造を実現できる。また、複層フィルムを延伸することで層(A)及び層(B)を共延伸して広帯域波長フィルムを得る前記の製造方法では、λ/2層及びλ/4層それぞれの製造後に両者を貼り合わせる従来の製造方法のように、貼り合わせによる遅相軸方向のズレを生じない。そのため、λ/2層及びλ/4層それぞれの遅相軸の方向を精密に制御することが容易であるので、効果的な色付き抑制が可能な円偏光フィルムを実現できる高品質の広帯域波長フィルムを容易に得ることができる。 In the manufacturing method described above, the stretching of the layer (A) and the layer (B) is not performed separately as in the prior art, but is performed together in the third step. Therefore, since the number of stretching processes can be reduced as compared with the prior art, the number of steps required for producing a broadband wavelength film can be reduced, and thus efficient production can be realized. Further, in the above production method for obtaining a broadband wavelength film by co-stretching the layer (A) and the layer (B) by stretching a multilayer film, both the λ / 2 layer and the λ / 4 layer are produced after the production. As in the conventional manufacturing method of bonding, there is no shift in the slow axis direction due to bonding. Therefore, since it is easy to precisely control the direction of the slow axis of each of the λ / 2 layer and the λ / 4 layer, a high-quality broadband wavelength film capable of realizing a circularly polarizing film capable of effectively suppressing coloring. Can be easily obtained.
 得られた広帯域波長フィルムにおいて、λ/2層は、層(A)及び層(B)の一方が延伸して得られる層であり、λ/4層は、層(A)及び層(B)の他方が延伸して得られる層である。中でも、広帯域波長フィルムの製造が特に容易であることから、λ/2層が、層(A)を延伸して得られた層であることが好ましく、また、λ/4層が、層(B)を延伸して得られた層であることが好ましい。よって、λ/2層は、好ましくは層(A)と同じ樹脂からなる層であり、λ/4層は、好ましくは層(B)と同じ樹脂からなる層である。 In the obtained broadband wavelength film, the λ / 2 layer is a layer obtained by stretching one of the layer (A) and the layer (B), and the λ / 4 layer is the layer (A) and the layer (B). The other is a layer obtained by stretching. Among these, since it is particularly easy to produce a broadband wavelength film, the λ / 2 layer is preferably a layer obtained by stretching the layer (A), and the λ / 4 layer is preferably a layer (B ) Is preferably obtained by stretching. Therefore, the λ / 2 layer is preferably a layer made of the same resin as the layer (A), and the λ / 4 layer is preferably a layer made of the same resin as the layer (B).
 λ/2層は、測定波長590nmにおいて、通常220nm以上通常300nm以下の面内レターデーションを有する層である。λ/2層がこのような面内レターデーションを有する場合、λ/2層及びλ/4層を組み合わせて広帯域波長フィルムを実現できる。中でも、傾斜方向での色付き抑制機能に優れた円偏光フィルムを得る観点では、測定波長590nmにおけるλ/2層の面内レターデーションは、好ましくは230nm以上、より好ましくは240nm以上であり、好ましくは280nm以下、より好ましくは270nm以下である。 The λ / 2 layer is a layer having an in-plane retardation of usually 220 nm or more and usually 300 nm or less at a measurement wavelength of 590 nm. When the λ / 2 layer has such in-plane retardation, a broadband wavelength film can be realized by combining the λ / 2 layer and the λ / 4 layer. Among them, from the viewpoint of obtaining a circularly polarizing film excellent in the function of suppressing coloring in the tilt direction, the in-plane retardation of the λ / 2 layer at a measurement wavelength of 590 nm is preferably 230 nm or more, more preferably 240 nm or more, preferably It is 280 nm or less, more preferably 270 nm or less.
 λ/2層の測定波長590nmにおける厚み方向のレターデーションは、好ましくは130nm以上、より好ましくは140nm以上、特に好ましくは150nm以上であり、好ましくは300nm以下、より好ましくは280nm以下、特に好ましくは270nm以下である。λ/2層の厚み方向のレターデーションが前記の範囲にある場合、傾斜方向での色付き抑制機能に特に優れた円偏光フィルムを得ることができる。 The retardation in the thickness direction of the λ / 2 layer at a measurement wavelength of 590 nm is preferably 130 nm or more, more preferably 140 nm or more, particularly preferably 150 nm or more, preferably 300 nm or less, more preferably 280 nm or less, particularly preferably 270 nm. It is as follows. When the retardation in the thickness direction of the λ / 2 layer is in the above range, it is possible to obtain a circularly polarizing film particularly excellent in the function of suppressing coloring in the tilt direction.
 λ/2層のNZ係数は、好ましくは1.0以上、より好ましくは1.05以上、特に好ましくは1.10以上であり、好ましくは1.6以下、より好ましくは1.55以下、特に好ましくは1.5以下である。λ/2層のNZ係数が前記の範囲にある場合、傾斜方向での色付き抑制機能に特に優れた円偏光フィルムを得ることができる。また、このようなNZ係数を有するλ/2層は、製造を容易に行うことができる。 The NZ coefficient of the λ / 2 layer is preferably 1.0 or more, more preferably 1.05 or more, particularly preferably 1.10 or more, preferably 1.6 or less, more preferably 1.55 or less, particularly Preferably it is 1.5 or less. When the NZ coefficient of the λ / 2 layer is in the above range, it is possible to obtain a circularly polarizing film particularly excellent in the function of suppressing coloring in the tilt direction. Further, the λ / 2 layer having such an NZ coefficient can be easily manufactured.
 λ/2層のレターデーション及びNZ係数等の光学特性は、例えば、第一工程で用意する層(A)のレターデーション及び厚み;並びに、第三工程での延伸温度、延伸倍率、延伸方向等の延伸条件;により、調整できる。 The optical properties such as the retardation of the λ / 2 layer and the NZ coefficient include, for example, the retardation and thickness of the layer (A) prepared in the first step; and the stretching temperature, stretching ratio, stretching direction, etc. in the third step. The stretching conditions can be adjusted.
 λ/2層の配向角θ(λ/2)は、20°±10°の範囲(即ち、10°~30°の範囲)にあることが好ましく、20°±8°の範囲(即ち、12°~28°の範囲)にあることがより好ましく、20°±5°の範囲(即ち、15°~25°の範囲)にあることが特に好ましい。一般的な直線偏光フィルムは、その幅方向に透過軸を有し、その長手方向に吸収軸を有する。λ/2層の配向角θ(λ/2)が前記の範囲にある場合には、このような一般的な直線偏光フィルムと組み合わせて、円偏光フィルムを容易に実現できる。また、λ/2層の配向角θ(λ/2)が前記の範囲にある場合には、得られる円偏光フィルムの正面方向での色付き抑制機能を良好にできる。 The orientation angle θ (λ / 2) of the λ / 2 layer is preferably in the range of 20 ° ± 10 ° (ie, in the range of 10 ° to 30 °), and in the range of 20 ° ± 8 ° (ie, 12 °). More preferably, it is in the range of 20 ° to 28 °, and particularly preferably in the range of 20 ° ± 5 ° (that is, in the range of 15 ° to 25 °). A general linearly polarizing film has a transmission axis in the width direction and an absorption axis in the longitudinal direction. When the orientation angle θ (λ / 2) of the λ / 2 layer is in the above range, a circularly polarizing film can be easily realized in combination with such a general linearly polarizing film. Moreover, when the orientation angle θ (λ / 2) of the λ / 2 layer is in the above range, the function of suppressing coloring in the front direction of the obtained circularly polarizing film can be improved.
 λ/2層の配向角θ(λ/2)は、例えば、第一工程で用意する層(A)の遅相軸の方向;並びに、第三工程での延伸方向及び延伸倍率等の延伸条件;によって、調整できる。 The orientation angle θ (λ / 2) of the λ / 2 layer is, for example, the direction of the slow axis of the layer (A) prepared in the first step; and the stretching conditions such as the stretching direction and the stretching ratio in the third step Can be adjusted.
 λ/2層の厚みは、好ましくは20μm以上、より好ましくは25μm以上、さらに好ましくは30μm以上であり、好ましくは80μm以下、より好ましくは70μm以下、さらに好ましくは60μm以下である。これにより、λ/2層の機械的強度を高めることができる。 The thickness of the λ / 2 layer is preferably 20 μm or more, more preferably 25 μm or more, further preferably 30 μm or more, preferably 80 μm or less, more preferably 70 μm or less, and even more preferably 60 μm or less. Thereby, the mechanical strength of the λ / 2 layer can be increased.
 λ/4層は、測定波長590nmにおいて、通常90nm以上通常154nm以下の面内レターデーションを有する層である。λ/4層がこのような面内レターデーションを有する場合、λ/2層及びλ/4層を組み合わせて広帯域波長フィルムを実現できる。中でも、傾斜方向での色付き抑制機能に優れた円偏光フィルムを得る観点では、測定波長590nmにおけるλ/4層の面内レターデーションは、好ましくは100nm以上、より好ましくは110nm以上であり、好ましくは140nm以下、より好ましくは130nm以下である。 The λ / 4 layer is a layer having an in-plane retardation of usually 90 nm or more and usually 154 nm or less at a measurement wavelength of 590 nm. When the λ / 4 layer has such an in-plane retardation, a broadband wavelength film can be realized by combining the λ / 2 layer and the λ / 4 layer. Among them, from the viewpoint of obtaining a circularly polarizing film excellent in the function of suppressing coloring in the tilt direction, the in-plane retardation of the λ / 4 layer at a measurement wavelength of 590 nm is preferably 100 nm or more, more preferably 110 nm or more, preferably 140 nm or less, more preferably 130 nm or less.
 λ/4層の測定波長590nmにおける厚み方向のレターデーションは、好ましくは50nm以上、より好ましくは60nm以上、特に好ましくは70nm以上であり、好ましくは135nm以下、より好ましくは125nm以下、特に好ましくは115nm以下である。λ/4層の厚み方向のレターデーションが前記の範囲にある場合、傾斜方向での色付き抑制機能に特に優れた円偏光フィルムを得ることができる。 The retardation in the thickness direction of the λ / 4 layer at a measurement wavelength of 590 nm is preferably 50 nm or more, more preferably 60 nm or more, particularly preferably 70 nm or more, preferably 135 nm or less, more preferably 125 nm or less, particularly preferably 115 nm. It is as follows. When the retardation in the thickness direction of the λ / 4 layer is in the above range, it is possible to obtain a circularly polarizing film particularly excellent in the function of suppressing coloring in the tilt direction.
 λ/4層のNZ係数は、好ましくは1.0以上、より好ましくは1.05以上、特に好ましくは1.10以上であり、好ましくは1.6以下、より好ましくは1.55以下、特に好ましくは1.5以下である。λ/4層のNZ係数が前記の範囲にある場合、傾斜方向での色付き抑制機能に特に優れた円偏光フィルムを得ることができる。また、このようなNZ係数を有するλ/4層は、製造を容易に行うことができる。 The NZ coefficient of the λ / 4 layer is preferably 1.0 or more, more preferably 1.05 or more, particularly preferably 1.10 or more, preferably 1.6 or less, more preferably 1.55 or less, particularly Preferably it is 1.5 or less. When the NZ coefficient of the λ / 4 layer is in the above range, it is possible to obtain a circularly polarizing film particularly excellent in the function of suppressing coloring in the tilt direction. In addition, the λ / 4 layer having such an NZ coefficient can be easily manufactured.
 λ/4層のレターデーション及びNZ係数等の光学特性は、例えば、第二工程で形成する層(B)の厚み;並びに、第三工程での延伸温度、延伸倍率、延伸方向等の延伸条件;により、調整できる。 The optical properties such as retardation and NZ coefficient of the λ / 4 layer are, for example, the thickness of the layer (B) formed in the second step; and the stretching conditions such as the stretching temperature, the stretching ratio and the stretching direction in the third step Can be adjusted.
 λ/4層の配向角θ(λ/4)は、85°±20°の範囲(即ち、65°~105°の範囲)にあることが好ましく、85°±15°の範囲(即ち、70°~100°の範囲)にあることがより好ましく、85°±10°の範囲(即ち、75°~95°の範囲)にあることが特に好ましい。λ/4層の配向角θ(λ/4)が前記の範囲にある場合には、幅方向に透過軸を有し且つ長手方向に吸収軸を有する一般的な直線偏光フィルムと組み合わせて、円偏光フィルムを容易に実現できる。また、λ/4層の配向角θ(λ/4)が前記の範囲にある場合には、得られる円偏光フィルムの正面方向での色付き抑制機能を良好にできる。 The orientation angle θ (λ / 4) of the λ / 4 layer is preferably in the range of 85 ° ± 20 ° (ie, in the range of 65 ° to 105 °), and in the range of 85 ° ± 15 ° (ie, 70 °). More preferably, it is in the range of 85 ° to 100 °, particularly preferably in the range of 85 ° ± 10 ° (that is, in the range of 75 ° to 95 °). When the orientation angle θ (λ / 4) of the λ / 4 layer is in the above range, it is combined with a general linearly polarizing film having a transmission axis in the width direction and an absorption axis in the longitudinal direction. A polarizing film can be easily realized. Moreover, when the orientation angle θ (λ / 4) of the λ / 4 layer is in the above range, the function of suppressing coloring in the front direction of the obtained circularly polarizing film can be improved.
 λ/4層の遅相軸の方向は、例えば、第三工程での延伸方向によって、調整できる。 The direction of the slow axis of the λ / 4 layer can be adjusted by, for example, the stretching direction in the third step.
 λ/4層の厚みは、好ましくは3μm以上、より好ましくは4μm以上、特に好ましくは5μm以上であり、好ましくは15μm以下、より好ましくは13μm以下、特に好ましくは10μm以下である。λ/4層の厚みが前記範囲の下限値以上にある場合、所望の光学特性を容易に得ることができる。また、λ/4層の厚みが前記範囲の上限値以下にある場合、広帯域波長フィルムの厚みを低減できる。 The thickness of the λ / 4 layer is preferably 3 μm or more, more preferably 4 μm or more, particularly preferably 5 μm or more, preferably 15 μm or less, more preferably 13 μm or less, and particularly preferably 10 μm or less. When the thickness of the λ / 4 layer is not less than the lower limit of the above range, desired optical characteristics can be easily obtained. Moreover, when the thickness of the λ / 4 layer is not more than the upper limit of the above range, the thickness of the broadband wavelength film can be reduced.
 λ/2層とλ/4層とは、直接に接していることが好ましい。これにより、広帯域波長フィルムの厚みを薄くできる。 The λ / 2 layer and the λ / 4 layer are preferably in direct contact with each other. Thereby, the thickness of the broadband wavelength film can be reduced.
 広帯域波長フィルムの製造方法が薄膜層を形成する第四工程を含む場合、広帯域波長フィルムは、λ/2層とλ/4層との間に薄膜層を備える。λ/2層及びλ/4層それぞれの製造後に両者を貼り合わせる従来の製造方法で用いられる接着層が一般に5μm以上と厚いのに対し、上述した製造方法で得られる広帯域波長フィルムの薄膜層は、それよりも薄くすることができる。具体的な薄膜層の厚みは、好ましくは2.0μm未満、より好ましくは1.8μm未満、特に好ましくは1.5μm未満である。このように薄膜層を薄くできるので、広帯域波長フィルム全体の厚みも薄くすることが可能である。薄膜層の厚みの下限は、薄いほど好ましく、例えば0.1μmでありうる。 When the method for producing a broadband wavelength film includes a fourth step of forming a thin film layer, the broadband wavelength film includes a thin film layer between the λ / 2 layer and the λ / 4 layer. The thin film layer of the broadband wavelength film obtained by the manufacturing method described above is thicker than the adhesive layer used in the conventional manufacturing method in which the λ / 2 layer and the λ / 4 layer are bonded together after manufacturing each of the λ / 2 layer and the λ / 4 layer. Can be thinner than that. The specific thickness of the thin film layer is preferably less than 2.0 μm, more preferably less than 1.8 μm, and particularly preferably less than 1.5 μm. Thus, since the thin film layer can be made thin, the thickness of the entire broadband wavelength film can be made thin. The lower limit of the thickness of the thin film layer is preferably as thin as possible, and may be, for example, 0.1 μm.
 広帯域波長フィルムは、λ/2層、λ/4層及び薄膜層に組み合わせて、任意の層を備えていてもよい。例えば、λ/2層とλ/4層とを接着するための接着層又は粘着層を備えていてもよい。 The broadband wavelength film may include an arbitrary layer in combination with the λ / 2 layer, the λ / 4 layer, and the thin film layer. For example, an adhesive layer or an adhesive layer for adhering the λ / 2 layer and the λ / 4 layer may be provided.
 広帯域波長フィルムの全光線透過率は、好ましくは80%以上、より好ましくは85%以上、特に好ましくは88%以上である。光線透過率は、JIS K0115に準拠して、分光光度計を用いて、波長400nm~700nmの範囲で測定しうる。 The total light transmittance of the broadband wavelength film is preferably 80% or more, more preferably 85% or more, and particularly preferably 88% or more. The light transmittance can be measured in a wavelength range of 400 nm to 700 nm using a spectrophotometer according to JIS K0115.
 広帯域波長フィルムのヘイズは、好ましくは5%以下、より好ましくは3%以下、特に好ましくは1%以下であり、理想的には0%である。ここで、ヘイズは、JIS K7361-1997に準拠して、日本電色工業社製「濁度計 NDH-300A」を用いて、5箇所測定し、それから求めた平均値を採用しうる。 The haze of the broadband wavelength film is preferably 5% or less, more preferably 3% or less, particularly preferably 1% or less, and ideally 0%. Here, the haze can be measured at five locations using “turbidity meter NDH-300A” manufactured by Nippon Denshoku Industries Co., Ltd. in accordance with JIS K7361-1997, and the average value obtained therefrom can be adopted.
 広帯域波長フィルムの厚みは、好ましくは20μm以上、より好ましくは25μm以上、特に好ましくは30μm以上であり、好ましくは120μm以下、より好ましくは100μm以下、特に好ましくは90μm以下である。上述した製造方法によれば、このように薄い広帯域波長フィルムを容易に製造することが可能である。 The thickness of the broadband wavelength film is preferably 20 μm or more, more preferably 25 μm or more, particularly preferably 30 μm or more, preferably 120 μm or less, more preferably 100 μm or less, and particularly preferably 90 μm or less. According to the manufacturing method described above, it is possible to easily manufacture such a thin broadband wavelength film.
[8.円偏光フィルム]
 上述した製造方法で製造された広帯域波長フィルムを用いて、長尺の円偏光フィルムを製造することができる。このような円偏光フィルムは、上述した製造方法で広帯域波長フィルムを製造する工程と、この広帯域波長フィルムと長尺の直線偏光フィルムとを貼合する工程と、を含む製造方法により、製造できる。前記の貼合は、通常、直線偏光フィルム、λ/2層及びλ/4層が、厚み方向においてこの順に並ぶように行う。また、貼合には、必要に応じて、接着層又は粘着層を用いてもよい。
[8. Circularly polarized film]
A long circularly polarizing film can be manufactured using the broadband wavelength film manufactured by the manufacturing method described above. Such a circularly polarizing film can be manufactured by a manufacturing method including a step of manufacturing a broadband wavelength film by the above-described manufacturing method and a step of bonding the broadband wavelength film and a long linear polarizing film. The pasting is usually performed so that the linearly polarizing film, the λ / 2 layer, and the λ / 4 layer are arranged in this order in the thickness direction. Moreover, you may use a contact bonding layer or an adhesion layer for bonding as needed.
 直線偏光フィルムは、吸収軸を有する長尺のフィルムであり、吸収軸と平行な振動方向を有する直線偏光を吸収し、これ以外の偏光を透過させうる機能を有する。ここで、直線偏光の振動方向とは、直線偏光の電場の振動方向を意味する。 The linearly polarizing film is a long film having an absorption axis, and has a function of absorbing linearly polarized light having a vibration direction parallel to the absorption axis and transmitting other polarized light. Here, the vibration direction of linearly polarized light means the vibration direction of the electric field of linearly polarized light.
 直線偏光フィルムは、通常は偏光子層を備え、必要に応じて偏光子層を保護するための保護フィルム層を備える。
 偏光子層としては、例えば、適切なビニルアルコール系重合体のフィルムに、適切な処理を適切な順序及び方式で施したものを用いうる。かかるビニルアルコール系重合体の例としては、ポリビニルアルコール及び部分ホルマール化ポリビニルアルコールが挙げられる。フィルムの処理の例としては、ヨウ素及び二色性染料等の二色性物質による染色処理、延伸処理、及び架橋処理が挙げられる。通常、偏光子層を製造するための延伸処理では、延伸前のフィルムを長手方向に延伸するので、得られる偏光子層においては当該偏光子層の長手方向に平行な吸収軸が発現しうる。この偏光子層は、吸収軸と平行な振動方向を有する直線偏光を吸収しうるものであり、特に、偏光度に優れるものが好ましい。偏光子層の厚みは、5μm~80μmが一般的であるが、これに限定されない。
The linearly polarizing film usually includes a polarizer layer, and a protective film layer for protecting the polarizer layer as necessary.
As the polarizer layer, for example, a film obtained by subjecting a suitable vinyl alcohol polymer film to appropriate treatment in an appropriate order and manner can be used. Examples of such vinyl alcohol polymers include polyvinyl alcohol and partially formalized polyvinyl alcohol. Examples of the film treatment include dyeing treatment with dichroic substances such as iodine and dichroic dyes, stretching treatment, and crosslinking treatment. Usually, in the stretching treatment for producing the polarizer layer, the film before stretching is stretched in the longitudinal direction, and therefore the obtained polarizer layer can exhibit an absorption axis parallel to the longitudinal direction of the polarizer layer. This polarizer layer is capable of absorbing linearly polarized light having a vibration direction parallel to the absorption axis, and is particularly preferably excellent in polarization degree. The thickness of the polarizer layer is generally 5 μm to 80 μm, but is not limited thereto.
 偏光子層を保護するための保護フィルム層としては、任意の透明フィルムを用いうる。中でも、透明性、機械的強度、熱安定性、水分遮蔽性等に優れる樹脂のフィルムが好ましい。そのような樹脂としては、トリアセチルセルロース等のアセテート樹脂、ポリエステル樹脂、ポリエーテルスルホン樹脂、ポリカーボネート樹脂、ポリアミド樹脂、ポリイミド樹脂、ポリオレフィン樹脂、環状オレフィン樹脂、(メタ)アクリル樹脂等が挙げられる。中でも、複屈折が小さい点でアセテート樹脂、環状オレフィン樹脂、(メタ)アクリル樹脂が好ましく、透明性、低吸湿性、寸法安定性、軽量性などの観点から、環状オレフィン樹脂が特に好ましい。 As the protective film layer for protecting the polarizer layer, any transparent film can be used. Among these, a resin film excellent in transparency, mechanical strength, thermal stability, moisture shielding properties and the like is preferable. Examples of such resins include acetate resins such as triacetyl cellulose, polyester resins, polyethersulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, cyclic olefin resins, (meth) acrylic resins, and the like. Among them, acetate resin, cyclic olefin resin, and (meth) acrylic resin are preferable in terms of low birefringence, and cyclic olefin resin is particularly preferable from the viewpoint of transparency, low moisture absorption, dimensional stability, lightness, and the like.
 前記の直線偏光フィルムは、例えば、長尺の偏光子層と長尺の保護フィルム層とを貼り合わせて製造しうる。貼り合わせの際には、必要に応じて、接着剤を用いてもよい。 The linearly polarizing film can be manufactured, for example, by laminating a long polarizer layer and a long protective film layer. In bonding, an adhesive may be used as necessary.
 直線偏光フィルムは、好ましくは、当該直線偏光フィルムの長手方向に吸収軸を有する。このような直線偏光フィルムは、20°±10°(即ち、10°~30°)の配向角θ(λ/2)を有するλ/2層、及び、85°±20°(即ち、65°~105°)の配向角θ(λ/4)を有するλ/4層を含む広帯域波長フィルムと貼合して、円偏光フィルムを製造することが好ましい。前記のような組み合わせの貼合によれば、長尺の直線偏光フィルムと長尺の広帯域波長フィルムとを、それらの長手方向を平行にして貼合することにより円偏光フィルムを製造することが可能であるので、円偏光フィルムをロールトゥロール法によって製造することが可能になる。したがって、円偏光フィルムの製造効率を高めることが可能である。 The linearly polarizing film preferably has an absorption axis in the longitudinal direction of the linearly polarizing film. Such a linearly polarizing film has a λ / 2 layer having an orientation angle θ (λ / 2) of 20 ° ± 10 ° (ie, 10 ° to 30 °) and 85 ° ± 20 ° (ie, 65 °). It is preferable to produce a circularly polarizing film by laminating with a broadband wavelength film including a λ / 4 layer having an orientation angle θ (λ / 4) of ˜105 °. According to the above combination of bonding, it is possible to produce a circularly polarizing film by bonding a long linear polarizing film and a long broadband wavelength film with their longitudinal directions parallel to each other. Therefore, it becomes possible to manufacture a circularly polarizing film by a roll-to-roll method. Therefore, it is possible to increase the manufacturing efficiency of the circularly polarizing film.
 こうして得られた円偏光フィルムでは、直線偏光フィルムを透過した広い波長範囲の直線偏光が、広帯域波長フィルムによって円偏光に変換される。そのため、円偏光フィルムは、広い波長範囲において、右円偏光及び左円偏光の一方の光を吸収し、残りの光を透過させる機能を有する。 In the circularly polarizing film thus obtained, linearly polarized light in a wide wavelength range transmitted through the linearly polarizing film is converted into circularly polarized light by the broadband wavelength film. Therefore, the circularly polarizing film has a function of absorbing one of right circularly polarized light and left circularly polarized light and transmitting the remaining light in a wide wavelength range.
 前記の円偏光フィルムは、直線偏光フィルム及び広帯域波長フィルムに組み合わせて、更に任意の層を備えていてもよい。
 例えば、円偏光フィルムは、傷つき抑制のための保護フィルム層を備えていてもよい。また、例えば、円偏光フィルムは、直線偏光フィルムと広帯域波長フィルムとの接着のために、接着層又は粘着層を備えていてもよい。
The circularly polarizing film may further include an arbitrary layer in combination with the linearly polarizing film and the broadband wavelength film.
For example, the circularly polarizing film may include a protective film layer for suppressing damage. In addition, for example, the circularly polarizing film may include an adhesive layer or an adhesive layer for adhesion between the linearly polarizing film and the broadband wavelength film.
 前記の円偏光フィルムは、光を反射しうる面に設けた場合、外光の反射を効果的に低減できる。特に、前記の円偏光フィルムは、可視領域の広い波長範囲において、外光の反射を効果的に低減できる点で、有用である。そして、このように広い波長範囲において外光の反射を効果的に低減できるので、前記の円偏光フィルムは、一部の波長の光の反射強度が大きくなることによる色付きを抑制することができる。この円偏光フィルムは、前記の反射抑制及び色付き抑制の効果を、少なくともその正面方向において得ることができ、更に通常は、その傾斜方向においても得ることができる。また、傾斜方向における反射抑制及び色付き抑制の効果は、通常、フィルム主面の全ての方位角方向で得ることが可能である。 When the circularly polarizing film is provided on a surface that can reflect light, reflection of external light can be effectively reduced. In particular, the circularly polarizing film is useful in that reflection of external light can be effectively reduced in a wide wavelength range in the visible region. And since reflection of external light can be effectively reduced in such a wide wavelength range, the circularly polarizing film can suppress coloring due to an increase in the reflection intensity of light of some wavelengths. This circularly polarizing film can obtain the above-described effects of reflection suppression and coloration suppression at least in the front direction, and more usually in the tilt direction. In addition, the effects of reflection suppression and coloring suppression in the tilt direction can usually be obtained in all azimuth directions of the film main surface.
[9.画像表示装置]
 前記のように外光の反射を抑制する機能を活用して、円偏光フィルムは、有機エレクトロルミネッセンス表示装置(以下、適宜「有機EL表示装置」ということがある。)の反射抑制フィルムとして用いうる。
[9. Image display device]
By utilizing the function of suppressing reflection of external light as described above, the circularly polarizing film can be used as a reflection suppressing film of an organic electroluminescence display device (hereinafter sometimes referred to as “organic EL display device” as appropriate). .
 有機EL表示装置は、長尺の円偏光フィルムから切り出して得られた円偏光フィルム片を備える。
 有機EL表示装置が円偏光フィルム片を備える場合、通常、有機EL表示装置は表示面に円偏光フィルム片を備える。有機EL表示装置の表示面に、円偏光フィルム片を、直線偏光フィルム側の面が視認側に向くように設けることにより、装置外部から入射した光が装置内で反射して装置外部へ出射することを抑制することができ、その結果、表示装置の表示面のぎらつきを抑制できる。具体的には、装置外部から入射した光は、その一部の直線偏光のみが直線偏光フィルムを通過し、次にそれが広帯域波長フィルムを通過することにより円偏光となる。円偏光は、表示装置内の光を反射する構成要素(反射電極等)により反射され、再び広帯域波長フィルムを通過することにより、入射した直線偏光の振動方向(偏光軸)と直交する方向に振動方向(偏光軸)を有する直線偏光となり、直線偏光フィルムを通過しなくなる。これにより、反射抑制機能が達成される。また、前記の反射抑制機能が広い波長範囲で得られることにより、表示面の色付きを抑制することができる。
The organic EL display device includes a circularly polarizing film piece obtained by cutting out from a long circularly polarizing film.
When the organic EL display device includes a circularly polarizing film piece, the organic EL display device usually includes a circularly polarizing film piece on the display surface. By providing the circularly polarizing film piece on the display surface of the organic EL display device so that the surface on the linearly polarizing film side faces the viewing side, the light incident from the outside of the device is reflected inside the device and emitted to the outside of the device. As a result, glare of the display surface of the display device can be suppressed. Specifically, only a part of the linearly polarized light passes through the linearly polarizing film and then passes through the broadband wavelength film, and becomes circularly polarized light. Circularly polarized light is reflected by a component that reflects light in the display device (reflecting electrode, etc.) and passes through the broadband wavelength film again to vibrate in the direction perpendicular to the vibration direction (polarization axis) of the incident linearly polarized light. It becomes linearly polarized light having a direction (polarization axis) and does not pass through the linearly polarizing film. Thereby, a reflection suppression function is achieved. Further, since the reflection suppressing function is obtained in a wide wavelength range, coloring of the display surface can be suppressed.
 さらに、前記の円偏光フィルムは、液晶表示装置に設けてもよい。このような液晶表示装置は、長尺の円偏光フィルムから切り出して得られた円偏光フィルム片を備える。
 液晶表示装置が円偏光フィルム片を、直線偏光フィルム側の面が視認側に向くように備える場合、装置外部から入射した光が装置内で反射して装置外部へ出射することを抑制することができ、その結果、表示装置の表示面のぎらつき及び色付きを抑制できる。
 また、液晶表示装置が円偏光フィルム片を、広帯域波長フィルム、直線偏光フィルム、及び、液晶表示装置の液晶セルが視認側からこの順に並ぶように備える場合、画像を円偏光で表示することができる。そのため、表示面から出る光を偏光サングラスによって安定して視認することを可能にして、偏光サングラス着用時の画像視認性を高めることができる。
Further, the circularly polarizing film may be provided in a liquid crystal display device. Such a liquid crystal display device includes a circularly polarizing film piece obtained by cutting out from a long circularly polarizing film.
When the liquid crystal display device includes a circularly polarizing film piece so that the surface on the linearly polarizing film side faces the viewing side, it is possible to prevent light incident from the outside of the device from being reflected inside the device and emitted to the outside of the device. As a result, glare and coloring of the display surface of the display device can be suppressed.
In addition, when the liquid crystal display device includes a circularly polarizing film piece, a broadband wavelength film, a linearly polarizing film, and a liquid crystal cell of the liquid crystal display device arranged in this order from the viewing side, an image can be displayed in a circularly polarized light. . Therefore, it is possible to stably view the light emitted from the display surface with the polarized sunglasses, and the image visibility when wearing the polarized sunglasses can be enhanced.
 また、特に有機EL表示装置及び液晶表示装置等の画像表示装置に、円偏光フィルム片を、直線偏光フィルム側の面が視認側に向くように設ける場合、表示パネルの反りを抑制することができる。以下、この効果について説明する。 In particular, when a circularly polarizing film piece is provided in an image display device such as an organic EL display device and a liquid crystal display device so that the surface on the linearly polarizing film side faces the viewing side, warping of the display panel can be suppressed. . Hereinafter, this effect will be described.
 一般に、画像表示装置は、有機エレクトロルミネッセンス素子及び液晶セル等の表示素子を含む表示パネルを備える。この表示パネルは、表示パネルの機械的強度を高めるためにガラス基材等の基材を備える。そして、直線偏光フィルム側の面が視認側に向くように円偏光フィルム片が設けられた表示パネルでは、通常、基材、広帯域波長フィルム及び直線偏光フィルムを、この順に備える。 Generally, an image display device includes a display panel including a display element such as an organic electroluminescence element and a liquid crystal cell. This display panel includes a base material such as a glass base material in order to increase the mechanical strength of the display panel. And in the display panel in which the circularly-polarizing film piece was provided so that the surface at the side of the linearly polarizing film was directed to the viewing side, the substrate, the broadband wavelength film and the linearly polarizing film were usually provided in this order.
 ところで、直線偏光フィルムの偏光子層は、一般に、高温環境において面内方向に収縮し易い。このように偏光子層が収縮しようとすると、その偏光子層を含む直線偏光フィルムが設けられた表示パネルには、当該表示パネルを反らせようとする応力が生じる。表示パネルの反りは、画質低下の原因となりうるので、抑制することが望まれる。この反りについては、偏光子層と表示パネルの基材との間の距離が大きいほど、前記の反りは大きくなる傾向があることが判明している。 By the way, the polarizer layer of a linearly polarizing film generally tends to shrink in the in-plane direction in a high temperature environment. When the polarizer layer tends to shrink in this way, a stress that tends to warp the display panel is generated in the display panel provided with the linearly polarizing film including the polarizer layer. Since warping of the display panel can cause deterioration in image quality, it is desirable to suppress it. With regard to this warp, it has been found that the warp tends to increase as the distance between the polarizer layer and the substrate of the display panel increases.
 λ/2層及びλ/4層それぞれの製造後に両者を貼り合わせる従来の製造方法によって製造された広帯域波長フィルムは、接着層が厚かったので、その広帯域波長フィルムの全体も厚かった。よって、従来の広帯域波長フィルムは、偏光子層と表示パネルの基材との間の距離が大きくなるので、表示パネルの反りが大きくなる傾向があった。
 これに対し、上述したように共延伸フィルムとして製造された広帯域波長フィルムは、λ/2層とλ/4層とが直接に接したり、λ/2層とλ/4層との間に設けられる薄膜層を薄くしたりできる。よって、広帯域波長フィルムの全体を薄くできるので、偏光子層と表示パネルの基材との間の距離を小さくできる。したがって、表示パネルの反りを抑制することが可能である。
The broadband wavelength film manufactured by the conventional manufacturing method in which both the λ / 2 layer and the λ / 4 layer are bonded after manufacturing each of the λ / 2 layer and the λ / 4 layer had a thick adhesive layer, so the entire broadband wavelength film was also thick. Therefore, the conventional broadband wavelength film has a tendency that the warpage of the display panel is increased because the distance between the polarizer layer and the base material of the display panel is increased.
In contrast, a broadband wavelength film manufactured as a co-stretched film as described above has a λ / 2 layer and a λ / 4 layer in direct contact with each other, or is provided between a λ / 2 layer and a λ / 4 layer. The thin film layer can be made thin. Therefore, since the whole broadband wavelength film can be thinned, the distance between the polarizer layer and the substrate of the display panel can be reduced. Therefore, it is possible to suppress warping of the display panel.
 以下、実施例を示して本発明について具体的に説明する。ただし、本発明は以下に示す実施例に限定されるものではなく、本発明の請求の範囲及びその均等の範囲を逸脱しない範囲において任意に変更して実施しうる。 Hereinafter, the present invention will be described in detail with reference to examples. However, the present invention is not limited to the following examples, and can be implemented with any modifications without departing from the scope of the claims of the present invention and the equivalents thereof.
 以下の説明において、量を表す「%」及び「部」は、別に断らない限り、重量基準である。また、以下に説明する操作は、別に断らない限り、常温及び常圧の条件において行った。 In the following description, “%” and “part” representing the amount are based on weight unless otherwise specified. In addition, the operations described below were performed under normal temperature and normal pressure conditions unless otherwise specified.
[評価方法]
 〔層(A)の光学特性の測定方法〕
 第一工程で得た層(A)としての延伸フィルムの面内レターデーションRe、NZ係数及び配向角を、位相差計(Axometrics社製「AxoScan」)を用いて測定した。測定波長は、590nmであった。
[Evaluation methods]
[Measurement method of optical properties of layer (A)]
The in-plane retardation Re, the NZ coefficient, and the orientation angle of the stretched film as the layer (A) obtained in the first step were measured using a phase difference meter (“AxoScan” manufactured by Axometrics). The measurement wavelength was 590 nm.
 〔広帯域波長フィルムの各層の光学特性の測定方法〕
 評価対象となる広帯域波長フィルムを、位相差計(Axometrics社製「AxoScan」)のステージに設置した。そして、広帯域波長フィルムを透過する偏光の前記広帯域波長フィルムを透過する前後での偏光状態の変化を、広帯域波長フィルムの透過偏光特性として測定した。この測定は、広帯域波長フィルムの主面に対して極角-55°から+55°の範囲で行う多方向測定として行った。また、前記の多方向測定は、広帯域波長フィルムの主面のある方位角方向を0°として、45°、90°、135°及び180°の各方位角方向において行った。前記の測定の測定波長は、590nmであった。
[Measurement method of optical characteristics of each layer of broadband wavelength film]
The broadband wavelength film to be evaluated was placed on the stage of a phase difference meter (“AxoScan” manufactured by Axometrics). And the change of the polarization state of the polarized light which permeate | transmits a broadband wavelength film before and behind permeate | transmitting the said broadband wavelength film was measured as a transmission polarization characteristic of a broadband wavelength film. This measurement was performed as a multidirectional measurement performed in a polar angle range of −55 ° to + 55 ° with respect to the main surface of the broadband wavelength film. The multidirectional measurement was performed in each azimuth direction of 45 °, 90 °, 135 °, and 180 °, where the azimuth direction with the main surface of the broadband wavelength film was 0 °. The measurement wavelength of the above measurement was 590 nm.
 次に、前記のように測定した透過偏光特性から、フィッティング計算をすることで、各層の面内レターデーションRe、厚み方向のレターデーションRth、NZ係数及び配向角を求めた。前記のフィッティング計算は、広帯域波長フィルムに含まれる各層の3次元屈折率及び配向角をフィッティングパラメータに設定して行った。また、前記のフィッティング計算には、前記の位相差計(AxoScan)の付属ソフト(Axometrics社製「Multi-Layer Analysis」)を使用した。 Next, the in-plane retardation Re, the thickness direction retardation Rth, the NZ coefficient and the orientation angle of each layer were determined by fitting calculation from the transmission polarization characteristics measured as described above. The fitting calculation was performed by setting the three-dimensional refractive index and the orientation angle of each layer included in the broadband wavelength film as fitting parameters. For the fitting calculation, the attached software (“Multi-Layer Analysis” manufactured by Axometrics) of the phase difference meter (AxoScan) was used.
 〔シミュレーションによる色差ΔE*abの計算方法〕
 シミュレーション用のソフトウェアとしてシンテック社製「LCD Master」を用いて、各実施例及び比較例で製造された円偏光フィルムをモデル化し、下記の設定で色差ΔE*abを計算した。
 シミュレーション用のモデルでは、平面状の反射面を有するアルミニウムミラーの前記反射面に、広帯域波長フィルムのλ/4層側がミラーに接するように円偏光フィルムを貼り付けた構造を設定した。したがって、このモデルでは、厚み方向において、直線偏光フィルム、λ/2層、λ/4層及びミラーがこの順に設けられた構造が設定された。
 そして、前記のモデルにおいて、D65光源から円偏光フィルムに光を照射したときの色差ΔE*abを、前記円偏光フィルムの正面方向において計算した。色差ΔE*abの計算に当たっては、円偏光フィルムを貼り付けられていないアルミニウムミラーの、極角0°、方位角0°の方向での反射光を基準とした。また、シミュレーションにおいては、実際に円偏光フィルムの表面で発生する表面反射成分については、色差ΔE*abの計算から除いている。色差ΔE*abの値は、値が小さいほど色味変化が少ないことを意味しており、好ましい。
[Calculation method of color difference ΔE * ab by simulation]
Using the “LCD Master” manufactured by Shintech Co., Ltd. as a simulation software, the circularly polarizing films manufactured in each of the examples and the comparative examples were modeled, and the color difference ΔE * ab was calculated with the following settings.
In the simulation model, a structure in which a circularly polarizing film was attached to the reflecting surface of the aluminum mirror having a planar reflecting surface so that the λ / 4 layer side of the broadband wavelength film was in contact with the mirror was set. Therefore, in this model, a structure in which a linearly polarizing film, a λ / 2 layer, a λ / 4 layer, and a mirror were provided in this order in the thickness direction was set.
And in the said model, color difference (DELTA) E * ab when light was irradiated to a circularly-polarizing film from D65 light source was calculated in the front direction of the said circularly-polarizing film. In the calculation of the color difference ΔE * ab, the reflected light in the direction of the polar angle 0 ° and the azimuth angle 0 ° of the aluminum mirror not attached with the circularly polarizing film was used as a reference. In the simulation, the surface reflection component actually generated on the surface of the circularly polarizing film is excluded from the calculation of the color difference ΔE * ab. The value of the color difference ΔE * ab means that the smaller the value, the smaller the color change, which is preferable.
 〔円偏光フィルムの目視評価〕
 画像表示装置(Apple社「AppleWatch」(登録商標))が備える偏光板を剥離し、その画像表示装置の表示面と、評価対象の円偏光フィルムのλ/4層の面とを、粘着層(日東電工製「CS9621」)を介して貼り合せた。表示面を黒表示状態(画面全体に黒色を表示した状態)にし、極角θ=0°(正面方向)、及び、極角θ=60°(傾斜方向)の全方位から、表示面を観察した。外光の反射による輝度及び色付きが小さいほど、良好な結果である。観察の結果を、下記の基準で評価した。
 「A」: 視認できるレベルの輝度及び色付きが、ない。
 「B」: 輝度及び色付きが、視認できるレベルで発生する
 「C」: 輝度及び色付きが、酷く発生する。
[Visual evaluation of circularly polarizing film]
The polarizing plate included in the image display device (Apple “AppleWatch” (registered trademark)) is peeled off, and the display surface of the image display device and the surface of the λ / 4 layer of the circular polarizing film to be evaluated are bonded to the adhesive layer ( The films were bonded together through “CS9621” manufactured by Nitto Denko Corporation. Set the display surface to the black display state (a state where black is displayed on the entire screen), and observe the display surface from all directions of polar angle θ = 0 ° (front direction) and polar angle θ = 60 ° (tilt direction). did. The smaller the luminance and coloring due to reflection of external light, the better the result. The observation results were evaluated according to the following criteria.
“A”: There is no visible level of luminance and coloring.
“B”: Luminance and coloring occur at a visually recognizable level. “C”: Luminance and coloring occur severely.
[実施例1]
 (第一工程:層(A)の製造)
 固有複屈折が正の樹脂として、ペレット状のノルボルネン系樹脂(日本ゼオン社製;ガラス転移温度126℃)を用意し、100℃で5時間乾燥した。乾燥した樹脂を、押出し機に供給し、ポリマーパイプ及びポリマーフィルターを経て、Tダイからキャスティングドラム上にシート状に押し出した。押し出された樹脂を冷却し、厚み110μmの長尺の延伸前フィルムを得た。得られた延伸前フィルムはロールに巻き取って回収した。
[Example 1]
(First step: production of layer (A))
A pellet-shaped norbornene resin (manufactured by Nippon Zeon Co., Ltd .; glass transition temperature 126 ° C.) was prepared as a resin having positive intrinsic birefringence and dried at 100 ° C. for 5 hours. The dried resin was supplied to an extruder, passed through a polymer pipe and a polymer filter, and extruded from a T-die onto a casting drum. The extruded resin was cooled to obtain a long unstretched film having a thickness of 110 μm. The obtained film before stretching was wound up on a roll and collected.
 延伸前フィルムをロールから引き出して、ロール延伸機に連続的に供給した。そして、このロール延伸機によって、延伸前フィルムに自由一軸延伸を行って、層(A)としての長尺の延伸フィルムを得た。この延伸において、延伸前フィルムの長手方向に対して延伸方向がなす延伸角度は0°、延伸温度は132℃、延伸倍率は1.9倍であった。また、得られた延伸フィルムの配向角は0°、面内レターデーションReは350nm、厚みは80μmであった。得られた延伸フィルムはロールに巻き取って回収した。 The film before stretching was pulled out from the roll and continuously supplied to a roll stretching machine. And by this roll extending machine, the film before extending | stretching was free-uniaxially stretched and the elongate stretched film as a layer (A) was obtained. In this stretching, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the film before stretching was 0 °, the stretching temperature was 132 ° C., and the stretching ratio was 1.9 times. Moreover, the orientation angle of the obtained stretched film was 0 °, the in-plane retardation Re was 350 nm, and the thickness was 80 μm. The obtained stretched film was wound up on a roll and collected.
 (第二工程:層(B)の形成)
 固有複屈折が正の樹脂としてノルボルネン系樹脂(日本ゼオン社製;ガラス転移温度135℃)を含む液状組成物を用意した。この液状組成物は、溶媒としてシクロヘキサノンを含み、液状組成物におけるノルボルネン系樹脂の濃度は15.0重量%であった。
(Second step: Formation of layer (B))
A liquid composition containing a norbornene resin (manufactured by Nippon Zeon Co., Ltd .; glass transition temperature 135 ° C.) as a resin having positive intrinsic birefringence was prepared. This liquid composition contained cyclohexanone as a solvent, and the concentration of norbornene resin in the liquid composition was 15.0% by weight.
 延伸フィルムをロールから引き出して、この延伸フィルム上に前記の液状組成物を塗工した。その後、塗工された液状組成物を乾燥させて、延伸フィルム上に層(B)としてのノルボルネン系樹脂の層(厚み10μm)を形成した。これにより、層(A)及び層(B)を備える複層フィルムを得た。得られた複層フィルムはロールに巻き取って回収した。 The stretched film was pulled out from the roll, and the liquid composition was applied onto the stretched film. Thereafter, the coated liquid composition was dried to form a norbornene-based resin layer (thickness 10 μm) as a layer (B) on the stretched film. This obtained the multilayer film provided with a layer (A) and a layer (B). The obtained multilayer film was wound up on a roll and collected.
 (第三工程:複層フィルムの延伸)
 複層フィルムをロールから引き出して、テンター延伸機に連続的に供給した。そして、このテンター延伸機によって、複層フィルムに延伸を行った。この延伸において、複層フィルムの長手方向に対して延伸方向がなす延伸角度は75°、延伸温度は140℃、延伸倍率は2.0倍であった。これにより、層(A)を延伸して得られたλ/2層と、層(B)を延伸して得られたλ/4層とを備える共延伸フィルムとして、広帯域波長フィルムを得た。得られた広帯域波長フィルムを、上述した方法によって評価した。
(Third step: stretching a multilayer film)
The multilayer film was pulled out from the roll and continuously supplied to the tenter stretching machine. And it extended | stretched to the multilayer film with this tenter extending | stretching machine. In this stretching, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was 75 °, the stretching temperature was 140 ° C., and the stretching ratio was 2.0 times. Thereby, a broadband wavelength film was obtained as a co-stretched film comprising a λ / 2 layer obtained by stretching the layer (A) and a λ / 4 layer obtained by stretching the layer (B). The obtained broadband wavelength film was evaluated by the method described above.
 (円偏光フィルムの製造)
 長手方向に吸収軸を有する長尺の直線偏光フィルムを用意した。この直線偏光フィルムと、前記の広帯域波長フィルムとを、互いの長手方向を平行にして貼合した。この貼合は、粘着剤(日東電工社製「CS-9621」)を用いて行った。これにより、直線偏光フィルム、λ/2層及びλ/4層をこの順で備える円偏光フィルムを得た。得られた円偏光フィルムについて、上述した方法で評価した。
(Manufacture of circularly polarized films)
A long linear polarizing film having an absorption axis in the longitudinal direction was prepared. The linearly polarizing film and the broadband wavelength film were bonded with their longitudinal directions parallel to each other. This bonding was performed using an adhesive (“CS-9621” manufactured by Nitto Denko Corporation). This obtained the circularly-polarizing film provided with a linearly-polarizing film, (lambda) / 2 layer, and (lambda) / 4 layer in this order. The obtained circularly polarizing film was evaluated by the method described above.
[実施例2]
 第三工程において、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、80°に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Example 2]
In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 80 °.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[実施例3]
 第三工程において、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、85°に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Example 3]
In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 85 °.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[実施例4]
 固有複屈折が正の樹脂としてポリカーボネート樹脂(三菱ガス化学社製;ガラス転移温度137℃)を含む液状組成物を用意した。この液状組成物は、溶媒としてシクロペンタノンを含み、液状組成物におけるポリカーボネート樹脂の濃度は15重量%であった。第二工程において、このポリカーボネート樹脂を含む液状組成物を、実施例1で用いたノルボルネン系樹脂を含む液状組成物の代わりに用いた。
 第三工程において、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、85°に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Example 4]
A liquid composition containing a polycarbonate resin (manufactured by Mitsubishi Gas Chemical Company; glass transition temperature of 137 ° C.) as a resin having a positive intrinsic birefringence was prepared. This liquid composition contained cyclopentanone as a solvent, and the concentration of the polycarbonate resin in the liquid composition was 15% by weight. In the second step, the liquid composition containing the polycarbonate resin was used instead of the liquid composition containing the norbornene resin used in Example 1.
In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 85 °.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[実施例5]
 第一工程において、延伸前フィルムを延伸するための延伸装置として、ロール延伸機の代わりにテンター延伸機を用いた。テンター延伸機を用いた延伸は、自由一軸延伸ではなく、延伸方向以外にも拘束力の加わる延伸であった。また、延伸前フィルムの長手方向に対して延伸方向がなす延伸角度を10°に変更した。さらに、延伸前フィルムの延伸倍率を1.4倍に変更した。
 第二工程において、実施例4で用意したポリカーボネート樹脂を含む液状組成物を、実施例1で用いたノルボルネン系樹脂を含む液状組成物の代わりに用いた。
 第三工程において、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、90°に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Example 5]
In the first step, a tenter stretching machine was used instead of the roll stretching machine as a stretching apparatus for stretching the film before stretching. Stretching using a tenter stretching machine was not free uniaxial stretching but stretching with a binding force in addition to the stretching direction. Further, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the pre-stretching film was changed to 10 °. Furthermore, the draw ratio of the pre-stretch film was changed to 1.4 times.
In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1.
In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 90 °.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[比較例1]
 第二工程において、実施例4で用意したポリカーボネート樹脂を含む液状組成物を、実施例1で用いたノルボルネン系樹脂を含む液状組成物の代わりに用いた。
 第三工程において、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、90°に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Comparative Example 1]
In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1.
In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 90 °.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[比較例2]
 第二工程において、実施例4で用意したポリカーボネート樹脂を含む液状組成物を、実施例1で用いたノルボルネン系樹脂を含む液状組成物の代わりに用いた。
 第三工程において、複層フィルムを延伸するための延伸装置として、テンター延伸機の代わりにロール延伸機を用いた。また、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、0°に変更した。さらに、複層フィルムの延伸倍率を1.5倍に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Comparative Example 2]
In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1.
In the third step, a roll stretching machine was used in place of the tenter stretching machine as a stretching apparatus for stretching the multilayer film. Further, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 0 °. Furthermore, the draw ratio of the multilayer film was changed to 1.5 times.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[比較例3]
 第一工程において、延伸前フィルムの延伸温度を138°に変更した。
 第二工程において、実施例4で用意したポリカーボネート樹脂を含む液状組成物を、実施例1で用いたノルボルネン系樹脂を含む液状組成物の代わりに用いた。
 第三工程において、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、60°に変更した。さらに、複層フィルムの延伸倍率を1.5倍に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Comparative Example 3]
In the first step, the stretching temperature of the film before stretching was changed to 138 °.
In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1.
In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 60 °. Furthermore, the draw ratio of the multilayer film was changed to 1.5 times.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[比較例4]
 第一工程において、延伸前フィルムの延伸温度を138°に変更した。
 第二工程において、実施例4で用意したポリカーボネート樹脂を含む液状組成物を、実施例1で用いたノルボルネン系樹脂を含む液状組成物の代わりに用いた。
 第三工程において、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、30°に変更した。さらに、複層フィルムの延伸倍率を1.5倍に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Comparative Example 4]
In the first step, the stretching temperature of the film before stretching was changed to 138 °.
In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1.
In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 30 °. Furthermore, the draw ratio of the multilayer film was changed to 1.5 times.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[比較例5]
 第一工程において、延伸前フィルムを延伸するための延伸装置として、ロール延伸機の代わりにテンター延伸機を用いた。また、延伸前フィルムの長手方向に対して延伸方向がなす延伸角度を10°に変更した。さらに、延伸前フィルムの延伸倍率を1.4倍に変更した。
 第二工程において、実施例4で用意したポリカーボネート樹脂を含む液状組成物を、実施例1で用いたノルボルネン系樹脂を含む液状組成物の代わりに用いた。
 第三工程において、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、60°に変更した。さらに、複層フィルムの延伸倍率を1.5倍に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Comparative Example 5]
In the first step, a tenter stretching machine was used instead of the roll stretching machine as a stretching apparatus for stretching the film before stretching. Further, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the pre-stretching film was changed to 10 °. Furthermore, the draw ratio of the pre-stretch film was changed to 1.4 times.
In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1.
In the third step, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 60 °. Furthermore, the draw ratio of the multilayer film was changed to 1.5 times.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[比較例6]
 第一工程において、延伸前フィルムを延伸するための延伸装置として、ロール延伸機の代わりにテンター延伸機を用いた。また、延伸前フィルムの長手方向に対して延伸方向がなす延伸角度を10°に変更した。さらに、延伸前フィルムの延伸倍率を1.4倍に変更した。
 第二工程において、実施例4で用意したポリカーボネート樹脂を含む液状組成物を、実施例1で用いたノルボルネン系樹脂を含む液状組成物の代わりに用いた。
 第三工程において、複層フィルムを延伸するための延伸装置として、テンター延伸機の代わりにロール延伸機を用いた。また、複層フィルムの長手方向に対して延伸方向がなす延伸角度を、0°に変更した。さらに、複層フィルムの延伸倍率を1.5倍に変更した。
 以上の事項以外は、実施例1と同じ操作により、広帯域波長フィルム及び円偏光フィルムの製造及び評価を行った。
[Comparative Example 6]
In the first step, a tenter stretching machine was used instead of the roll stretching machine as a stretching apparatus for stretching the film before stretching. Further, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the pre-stretching film was changed to 10 °. Furthermore, the draw ratio of the pre-stretch film was changed to 1.4 times.
In the second step, the liquid composition containing the polycarbonate resin prepared in Example 4 was used instead of the liquid composition containing the norbornene resin used in Example 1.
In the third step, a roll stretching machine was used in place of the tenter stretching machine as a stretching apparatus for stretching the multilayer film. Further, the stretching angle formed by the stretching direction with respect to the longitudinal direction of the multilayer film was changed to 0 °. Furthermore, the draw ratio of the multilayer film was changed to 1.5 times.
Except for the above, the same operations as in Example 1 were performed to produce and evaluate a broadband wavelength film and a circularly polarizing film.
[結果]
 実施例及び比較例の結果を、下記の表1及び表2に示す。下記の表において、略称の意味は、下記の通りである。
 COP:ノルボルネン系樹脂。
 PC:ポリカーボネート樹脂。
 Re:面内レターデーション。
 Rth:厚み方向のレターデーション。
 配向角:長手方向に対して遅相軸がなす角度。
 総厚:λ/2層とλ/4層との合計厚み。
 斜め:斜め方向。
 縦:長手方向。
[result]
The results of Examples and Comparative Examples are shown in Table 1 and Table 2 below. In the following table, the meanings of the abbreviations are as follows.
COP: Norbornene resin.
PC: Polycarbonate resin.
Re: In-plane retardation.
Rth: retardation in the thickness direction.
Orientation angle: An angle formed by a slow axis with respect to the longitudinal direction.
Total thickness: The total thickness of the λ / 2 layer and the λ / 4 layer.
Oblique: Diagonal direction.
Vertical: Longitudinal direction.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 100 層(A)
 200 複層フィルム
 210 層(B)
 300 広帯域波長フィルム
100 layers (A)
200 Multilayer film 210 layers (B)
300 Broadband wavelength film

Claims (10)

  1.  面内に遅相軸を有する樹脂フィルムとしての層(A)を用意する第一工程と;
     前記層(A)上に、固有複屈折が正の樹脂の層(B)を形成して、複層フィルムを得る第二工程と;
     前記複層フィルムを、前記層(A)の遅相軸に対して垂直でなく平行でもない方向に延伸して、λ/2層及びλ/4層を備える長尺の広帯域波長フィルムを得る第三工程と;をこの順に含み、
     前記広帯域波長フィルムの前記λ/2層及び前記λ/4層が、下記式(1)を満たす、広帯域波長フィルムの製造方法。
      θ(λ/4)={45°+2×θ(λ/2)}±5°   (1)
    (前記式(1)において、
     θ(λ/2)は、前記広帯域波長フィルムの長手方向に対して、前記λ/2層の遅相軸がなす角度を表し、
     θ(λ/4)は、前記広帯域波長フィルムの長手方向に対して、前記λ/4層の遅相軸がなす角度を表す。)
    A first step of preparing a layer (A) as a resin film having a slow axis in the plane;
    A second step of obtaining a multilayer film by forming a layer (B) of a resin having a positive intrinsic birefringence on the layer (A);
    The multilayer film is stretched in a direction that is neither perpendicular nor parallel to the slow axis of the layer (A) to obtain a long broadband wavelength film having a λ / 2 layer and a λ / 4 layer. Including three steps in this order,
    A method for producing a broadband wavelength film, wherein the λ / 2 layer and the λ / 4 layer of the broadband wavelength film satisfy the following formula (1):
    θ (λ / 4) = {45 ° + 2 × θ (λ / 2)} ± 5 ° (1)
    (In the above formula (1),
    θ (λ / 2) represents the angle formed by the slow axis of the λ / 2 layer with respect to the longitudinal direction of the broadband wavelength film,
    θ (λ / 4) represents an angle formed by the slow axis of the λ / 4 layer with respect to the longitudinal direction of the broadband wavelength film. )
  2.  前記第一工程で用意される前記層(A)が、当該層(A)の長手方向に対して垂直でない遅相軸を有する長尺の樹脂フィルムである、請求項1に記載の広帯域波長フィルムの製造方法。 The broadband wavelength film according to claim 1, wherein the layer (A) prepared in the first step is a long resin film having a slow axis that is not perpendicular to the longitudinal direction of the layer (A). Manufacturing method.
  3.  前記第三工程が、前記複層フィルムを、当該複層フィルムの長手方向に対して45°以上の角度をなす方向に延伸することを含む、請求項1又は2に記載の広帯域波長フィルムの製造方法。 The production of a broadband wavelength film according to claim 1 or 2, wherein the third step includes stretching the multilayer film in a direction that forms an angle of 45 ° or more with respect to the longitudinal direction of the multilayer film. Method.
  4.  前記の角度θ(λ/2)が、20°±10°の範囲にある、請求項1~3のいずれか一項に記載の広帯域波長フィルムの製造方法。 The method for producing a broadband wavelength film according to any one of claims 1 to 3, wherein the angle θ (λ / 2) is in a range of 20 ° ± 10 °.
  5.  前記の角度θ(λ/4)が、85°±20°の範囲にある、請求項1~4のいずれか一項に記載の広帯域波長フィルムの製造方法。 The method for producing a broadband wavelength film according to any one of claims 1 to 4, wherein the angle θ (λ / 4) is in a range of 85 ° ± 20 °.
  6.  前記λ/2層が、前記層(A)を延伸して得られた層である、請求項1~5のいずれか一項に記載の広帯域波長フィルムの製造方法。 6. The method for producing a broadband wavelength film according to claim 1, wherein the λ / 2 layer is a layer obtained by stretching the layer (A).
  7.  前記λ/4層が、前記層(B)を延伸して得られた層である、請求項1~6のいずれか一項に記載の広帯域波長フィルムの製造方法。 The method for producing a broadband wavelength film according to any one of claims 1 to 6, wherein the λ / 4 layer is a layer obtained by stretching the layer (B).
  8.  請求項1~7のいずれか一項に記載の製造方法で広帯域波長フィルムを製造する工程と;
     前記広帯域波長フィルムと、長尺の直線偏光フィルムとを貼合する工程と;を含む、円偏光フィルムの製造方法。
    A step of producing a broadband wavelength film by the production method according to any one of claims 1 to 7;
    A method for producing a circularly polarizing film, comprising: bonding the broadband wavelength film and a long linearly polarizing film.
  9.  前記直線偏光フィルムが、当該直線偏光フィルムの長手方向に吸収軸を有する、請求項8に記載の円偏光フィルムの製造方法。 The method for producing a circularly polarizing film according to claim 8, wherein the linearly polarizing film has an absorption axis in the longitudinal direction of the linearly polarizing film.
  10.  長尺の広帯域波長フィルムであって、
     前記広帯域波長フィルムの長手方向に対して20°±10°の角度をなす遅相軸を有するλ/2層と、
     前記広帯域波長フィルムの長手方向に対して85°±20°の角度をなす遅相軸を有するλ/4層と、を備えた共延伸フィルムである、長尺の広帯域波長フィルム。
    A long broadband wavelength film,
    A λ / 2 layer having a slow axis that forms an angle of 20 ° ± 10 ° with the longitudinal direction of the broadband wavelength film;
    A long broadband wavelength film, which is a co-stretched film comprising a λ / 4 layer having a slow axis that forms an angle of 85 ° ± 20 ° with respect to the longitudinal direction of the broadband wavelength film.
PCT/JP2019/017053 2018-04-27 2019-04-22 Broadband wavelength film, production method for same, and production method for circularly polarizing film WO2019208508A1 (en)

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